WO2023016132A1 - Diaphragm of sound generation device, preparation method therefor, and sound generation device - Google Patents

Diaphragm of sound generation device, preparation method therefor, and sound generation device Download PDF

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Publication number
WO2023016132A1
WO2023016132A1 PCT/CN2022/103241 CN2022103241W WO2023016132A1 WO 2023016132 A1 WO2023016132 A1 WO 2023016132A1 CN 2022103241 W CN2022103241 W CN 2022103241W WO 2023016132 A1 WO2023016132 A1 WO 2023016132A1
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diaphragm
group
segment
fluorosilicone rubber
manufacturing
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PCT/CN2022/103241
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French (fr)
Chinese (zh)
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王海峰
王婷
李春
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歌尔股份有限公司
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Publication of WO2023016132A1 publication Critical patent/WO2023016132A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/025Magnetic circuit
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/04Construction, mounting, or centering of coil
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2383/04Polysiloxanes
    • C08J2383/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/04Polysiloxanes
    • C08J2483/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/05Alcohols; Metal alcoholates

Definitions

  • the present application relates to the technical field of electroacoustics, and more specifically, relates to a diaphragm of a sounding device, a preparation method thereof, and a sounding device using the diaphragm.
  • Methyl and vinyl silicone rubber have excellent high and low temperature resistance. Although they have good reliability, as speakers are more and more used in smart wear, speakers will often contact with skin, and human skin will produce Sweat (the main component is oil), and methyl and vinyl silicone rubber are not good at sweating, which will reduce the use effect and service life of the speaker. Moreover, due to the regular molecular chain structure of methyl and vinyl silicone rubber, the damping is small, so the adjustment space of the quality factor (Qms) of the diaphragm is small.
  • Qms quality factor
  • An object of the present invention is to provide a vibrating membrane of a sound generating device.
  • Another object of the present invention is to provide a method for preparing the above diaphragm.
  • Another object of the present invention is to provide a sound generating device composed of the above diaphragm.
  • the present invention provides the following technical solutions.
  • the vibrating membrane of the sound generating device includes at least one layer of fluorosilicone rubber film layer
  • the network polymer in the fluorosilicone rubber film layer includes a first chain segment, a second chain segment and the third chain segment
  • the first chain segment is The second segment is The third segment is At least one of them;
  • the R group is a fluorine-containing alkyl group
  • the R3 group is methyl, ethyl or phenyl
  • the R1 group is hydrogen, methyl, ethyl or phenyl
  • the R2 group The group is methyl, ethyl or phenyl
  • the R 4 group is methyl or phenyl
  • the R 5 group is
  • the molar ratio of the R groups to Si atoms in the network polymer is (1 ⁇ 100):100.
  • the manufacturing method includes: using a siloxane polymer including a fluorine-containing alkyl side chain as the base polymer, in the base polymer Adding fillers, structure control agents and other additives to form the fluorosilicone rubber film layer of the vibrating film through mixing;
  • the siloxane polymer is a linear random polymer with a main chain composed of segment 1, segment 2 and segment 3 and terminated by a side chain group
  • the segment 1 is:
  • the second segment is:
  • the third segment is:
  • the R group in the segment one is a fluorine-containing alkyl group
  • the R group is methyl, ethyl or phenyl
  • the R group in the segment two is a hydrogen group, a methyl group, an ethyl group Or phenyl
  • the R2 group is methyl, ethyl or phenyl
  • the R4 group in the segment three is methyl or phenyl.
  • the molar ratio of the R groups to Si atoms in the base polymer is (1 ⁇ 100):100.
  • the R group is trifluoropropyl or trifluorobutyl.
  • the other auxiliary agent is a cross-linking agent
  • the cross-linking agent is a peroxide
  • the molecular structure formula of the cross-linking agent is R 5 -OOR 5 , wherein the R 5 group is
  • the other additives are catalysts and inhibitors, wherein the catalysts are compounds or complexes containing platinum, and the inhibitors are acetylenic alcohol compounds.
  • the filler is silica, surface-modified silica, mica, graphene, clay, calcium carbonate, carbon nanotubes, kaolin, ferric oxide, SnO 2 , CeO 2 and One or several kinds of talcum powder.
  • the structure control agent is dihydric alcohol, diorganocyclosilyl ether, diorganosilicon diol, alkoxysilane, hydroxyl fluorine-containing silicone oil, silicone containing Si-N bond compound and at least one of an organosilicon compound containing a Si-O-B bond.
  • the hardness of the fluorosilicone rubber film layer is 20A-95A.
  • the tensile strength of the fluorosilicone rubber film layer is 1 MPa ⁇ 15 MPa.
  • the thickness of the fluorosilicone rubber film layer is 30 ⁇ m ⁇ 250 ⁇ m.
  • the loss factor of the fluorosilicone rubber film layer is ⁇ 0.1.
  • fillers, structure control agents, and other additives are added to the base polymer to form a fluorosilicon compound after mixing, and the method for making the diaphragm further includes: adding the fluorosilicon compound
  • the rubber mixing adopts compression molding, injection molding or pneumatic molding to form the fluorosilicone rubber film layer.
  • the sound generating device includes a vibration system and a magnetic circuit system matched with the vibration system, the vibration system includes a diaphragm and a voice coil combined on one side of the diaphragm, the The magnetic circuit system drives the voice coil to vibrate to drive the diaphragm to produce sound, and the diaphragm is the diaphragm according to the above-mentioned embodiment of the present invention.
  • the sound generating device includes a housing, a magnetic circuit system and a vibration system disposed in the housing, the vibration system includes a voice coil, a first diaphragm and a second diaphragm, the The top of the voice coil is connected to the first diaphragm, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, and the two ends of the second diaphragm are respectively connected to the housing and The bottom of the voice coil is connected, and the second diaphragm is the diaphragm according to the above-mentioned embodiment of the present invention.
  • the network polymer having the first chain segment, the second chain segment and the third chain segment is used as the raw material, so that the diaphragm has good resilience and good hydrophobicity.
  • Oil-resistant properties can keep the acoustic performance of the diaphragm stable, and the problems of film folding and cracking are not easy to occur, reducing the failure of the diaphragm due to contact with water and oil, etc., effectively improving the use effect and service life of the speaker .
  • fluorosilicone rubber such as chemical resistance (such as sweat, etc.), and damping performance
  • the physical and chemical properties of fluorosilicone rubber can be further adjusted by adjusting the ratio of Si and fluorine-containing alkyl R in the network polymer, so as to achieve the Qms of the speaker. adjust.
  • FIG. 1 is a schematic structural diagram of a sounding device according to an embodiment of the present invention.
  • Fig. 2 is an infrared spectrogram of a diaphragm of a sound generating device according to an embodiment of the present invention and a diaphragm of a comparative example.
  • Diaphragm 10 Surround 11; Ball top 12;
  • the diaphragm of the sound generating device includes at least one layer of fluorosilicone rubber film layer, and the network polymer in the fluorosilicone rubber film layer includes a first segment, a second segment and a third segment, the first segment A segment is The second segment is The third segment is At least one of them; wherein, the R group is a fluorine-containing alkyl group, the R3 group is methyl, ethyl or phenyl, the R1 group is hydrogen, methyl, ethyl or phenyl, and the R2 group The group is methyl, ethyl or phenyl, the R 4 group is methyl or phenyl, and the R 5 group is
  • the diaphragm of the sound generating device is composed of at least one fluorosilicone rubber film layer.
  • the diaphragm in the present application can be formed into a single-layer structure, or can be formed into a multi-layer composite structure.
  • the diaphragm has a single-layer structure, that is, the diaphragm is made of one layer of the fluorosilicone rubber film of the present application.
  • the diaphragm includes at least one layer of fluorosilicone rubber film, and the film layer of fluorosilicone rubber in the diaphragm is composited with film layers of other materials.
  • two adjacent layers of fluorosilicone rubber film layers can be arranged at intervals, that is, two adjacent layers of fluorosilicone rubber film layers can also be arranged
  • the film layers of other materials can also be arranged in close contact with two adjacent fluorosilicone rubber film layers, and can be selected and set according to actual use requirements, which is not specifically limited in this application.
  • the fluorosilicone rubber film layer is made of fluorosilicone rubber containing a network polymer
  • the network polymer is polymerized by at least a first chain segment, a second chain segment and a third chain segment.
  • the third segment may include the above-mentioned multiple options, therefore, the network polymer finally polymerized by the first segment, the second segment and the third segment may also include various combinations.
  • the network polymer can be at least a combination of the following segments:
  • Fluorosilicone rubber made of the network polymer according to the above-mentioned embodiments of the present application has excellent oil resistance and solvent resistance.
  • oil resistance and solvent resistance For aliphatic, aromatic and chlorinated hydrocarbon solvents, for various petroleum-based fuel oils and lubricating oils , hydraulic oil and some synthetic oils (such as diester lubricating oil, silicate hydraulic oil, etc.) have good stability at room temperature and high temperature, and can maintain elasticity. Under the condition of oil immersion, the maximum service temperature can reach 180°C. It has good stability at room temperature and high temperature, and can be used for a long time in the range of -50°C to 200°C, and for short-term use at 250°C.
  • the third chain segment can be a segment with a fluorine-containing alkyl R, or a segment without a fluorine-containing alkyl R, therefore, it can be adjusted by The number of each chain segment is used to adjust the molar ratio of fluorine-containing alkyl R and Si in the network polymer.
  • the R groups of the first segment and the third segment are fluorine-containing alkyl groups, and the ratio of Si and fluorine-containing alkyl in the network polymer can be adjusted by adjusting the ratio of the first segment in the network polymer.
  • the ratio of the group R; by adjusting the ratio of the third segment in the network polymer, the ratio of Si and fluorine-containing alkyl R in the network polymer can be further adjusted.
  • each polymer will have corresponding physical and chemical properties (damping, toughness, strength, hydrophobicity, oleophobicity, etc.), and these properties affect The Qms of the speaker, so by adjusting the ratio of fluoroalkyl side chains to silicon atoms, the Qms of the speaker can be tuned. Speakers with different Qms will have different frequency responses. For example, the lower the damping of the diaphragm and the higher the Qms, the better the transient frontier of the speaker, and the more timely the response to the signal, but the poorer the trailing edge, the longer the tail will sound and the sound will be muddy.
  • Qms is the mechanical quality factor of the speaker unit, indicating the non-resistive part, that is, the mechanical loss, which is mainly affected by the diaphragm vibration system. The higher the Qms, the lower the damping of the diaphragm.
  • the diaphragm of the sound generating device of the embodiment of the present invention by using the network polymer having the first chain segment, the second chain segment and the third chain segment as the raw material, the diaphragm can have good resilience and Good hydrophobic and oil-resistant properties can keep the acoustic performance of the diaphragm stable, and the problems of film folding and cracking are not easy to occur, reducing the failure of the diaphragm due to contact with water and oil, etc., and can improve the use effect of the speaker and service life.
  • fluorosilicone rubber such as chemical resistance (such as sweat, etc.), and damping performance
  • the physical and chemical properties of fluorosilicone rubber can be further adjusted by adjusting the ratio of Si and fluorine-containing alkyl R in the network polymer, so as to achieve the Qms of the speaker. adjust.
  • the molar ratio of R groups to Si atoms in the network polymer is (1 ⁇ 100):100.
  • the molar ratio of the R group in the network polymer to the Si atom can be 1:100, 50:100, 65:100 or 100:100, that is, the R group in the network polymer to the Si atom
  • the molar ratio can be any other ratio between 1:100 and 100:100.
  • the molar ratio of the R group and the Si atom in the network polymer can be made between 1:100 and It can be adjusted between 100:100.
  • the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer By adjusting the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be adjusted to achieve the Qms of the speaker Adjustment, therefore, the adjustable space of the ratio of the fluorine-containing alkyl group and Si in the network polymer according to the embodiment of the present application is large, and the ratio of Si in the network polymer main chain and the fluorine-containing alkyl group R is carried out.
  • fluorosilicone rubber with different physical and chemical properties can be obtained, which not only further adjusts the physical and chemical properties of the fluorine diaphragm, but also increases the adjustment space for the Qms value of the speaker, providing more possibilities for acoustic design.
  • the present application also provides a method for making a diaphragm of a sounding device.
  • the method includes using a siloxane polymer containing a fluoroalkyl side chain as the base polymer, adding fillers, a structure control agent and Other additives are mixed and formed to form the fluorosilicone rubber film layer of the diaphragm.
  • the siloxane polymer is a straight-chain random polymer with a main chain composed of a segment one, a second segment and a segment three, and terminated by a side chain group, and the segment one is: Segment two is: Segment three is:
  • the R group in segment one is a fluorine-containing alkyl group
  • the R group is methyl, ethyl or phenyl
  • the R group in segment two is hydrogen, methyl, ethyl or phenyl
  • the R 2 group is methyl, ethyl or phenyl
  • the R 4 group in segment 3 is methyl or phenyl.
  • the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the present invention can be used to prepare the diaphragm involved in the above embodiments.
  • the diaphragm of the sound generating device according to the embodiment of the present invention is composed of at least one fluorosilicone rubber film layer, therefore, the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the present invention is mainly the preparation method of the fluorosilicone rubber film layer.
  • the preparation method of the fluorosilicone rubber film layer according to the embodiment of the present invention can specifically be: use polysiloxane containing fluoroalkyl side chains as the base polymer, and add fillers, structure control agents and crosslinking agents to the base polymer. Agents, etc. are mixed and molded at a temperature of 80°C to 200°C to obtain a fluorosilicone rubber film layer. Then, conventional processing is performed on the fluorosilicone rubber film layer to obtain the diaphragm of the above-mentioned embodiment of the present invention.
  • the main chain of the base polymer may be mainly composed of segment one, segment two and segment three, and may be terminated by a methyl group, a hydroxyl group or a vinyl group.
  • the siloxane polymer is a random copolymer including segment one, segment two and segment three, and the base polymer is vulcanized to form a network polymer.
  • the molecular weight of the siloxane polymer can be adjusted according to the performance requirements of the diaphragm, and the number of segment one, segment two and segment three in the siloxane polymer can be adjusted through random polymerization
  • the obtained siloxane polymer there is no specific order and regularity in the arrangement of segment 1, segment 2 and segment 3.
  • the structures of random-polymerized siloxane polymers have more possibilities. There are also more combinations of the number of segments two and three.
  • the base polymer because of the vinyl group on the third segment, it is beneficial to make the base polymer form a network polymer to ensure the required strength of the diaphragm.
  • segment 2 has a fluorine-containing alkyl group R
  • the siloxane polymer main chain has Si
  • the Si in the random siloxane polymer main chain has the fluorine-containing alkyl R
  • the molar ratio has a larger adjustable range, that is, the adjustable space for the molar ratio of Si in the main chain of the random siloxane polymer to the fluorine-containing alkyl R is larger.
  • the diaphragm prepared by the preparation method of the present application has good damping performance, so that the Qms of the loudspeaker using the diaphragm has a larger adjustable range, providing more acoustic design. possibility.
  • the diaphragm material is excellent in chemical resistance (such as sweat, perfume, etc.), which effectively improves the use effect and service life of the speaker.
  • the preparation method of the vibrating membrane according to the embodiment of the present invention by using a siloxane polymer including segment one, segment two and segment three randomly polymerized as the base polymer of the fluorosilicone rubber film layer, so that The ratio of Si in the main chain of the siloxane polymer to the fluoroalkyl group R can be adjusted in a larger range, and by adjusting the ratio of Si in the main chain of the siloxane polymer to the fluoroalkyl R, the fluorosilicone rubber can be adjusted.
  • the physical and chemical properties of the diaphragm can be obtained with different performance requirements, so that the Qms value of the speaker using the diaphragm has a large adjustment space, providing more possibilities for acoustic design.
  • the molar ratio of R groups to Si atoms in the base polymer is (1 ⁇ 100):100.
  • the content of segment 1, segment 2 and segment 3 in the base polymer can be controlled so that the molar ratio of R groups to Si atoms in the network polymer (1-100):100.
  • the molar ratio of the R group in the network polymer to the Si atom can be 1:100, 50:100, 65:100 or 100:100, etc., that is, the R group in the network polymer and the Si atom
  • the molar ratio of atoms can be any other ratio between 1:100 and 100:100.
  • the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer By adjusting the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be adjusted to achieve the Qms of the speaker Adjustment, therefore, the adjustable space of the ratio of the fluorine-containing alkyl group and Si in the network polymer according to the embodiment of the present application is large, and the ratio of Si in the network polymer main chain and the fluorine-containing alkyl group R is carried out.
  • fluorosilicone rubber with different physical and chemical properties can be obtained, which not only further adjusts the physical and chemical properties of the fluorine diaphragm, but also increases the adjustment space for the Qms value of the speaker, providing more possibilities for acoustic design.
  • the R group is trifluoropropyl or trifluorobutyl.
  • the R group in segment 2 is a fluorine-containing alkyl group, specifically trifluoromethyl, trifluoroethyl, trifluoropropyl, or trifluorobutyl.
  • the trifluoropropyl group is at the ⁇ position, it has more excellent heat resistance and can ensure the acoustic performance of the speaker, so it is preferable that the R group is trifluoropropyl group.
  • the other auxiliary agent is a cross-linking agent
  • the cross-linking agent is a peroxide
  • the molecular structure formula of the cross-linking agent is R 5 -OOR 5
  • the R 5 group is
  • the crosslinking agent can be 2,4-dichlorobenzoyl peroxide, benzoyl peroxide, 2,5-dimethyl-2,5-di-tert-butylperoxyhexane, di-tert-butyl At least one of base peroxide and dicumyl peroxide.
  • the cross-linking agent is a substance that can act as a bridge between linear molecules, so that multiple linear molecules are bonded and cross-linked to form a network structure.
  • the cross-linking agent involved in this application can be referred to as "vulcanizing agent", which is added to the base polymer, and the linear random polymer can undergo a cross-linking reaction, that is, after the base polymer is vulcanized, it can produce a network polymer.
  • the network polymer can increase the properties of rubber such as elasticity, hardness, tensile strength and elongation strength.
  • the above-mentioned crosslinking agent can achieve the required properties of the diaphragm, such as elasticity, strength, tensile strength and elongation strength.
  • auxiliary agents are catalysts and inhibitors, wherein the catalysts are compounds or complexes containing platinum, and the inhibitors are acetylenic alcohol compounds.
  • fillers, structure control agents, catalysts and inhibitors can be added to the base polymer with segment 1, segment 2 and segment 3 to form the fluorosilicone rubber film layer of the diaphragm through kneading.
  • the catalyst may be a compound or complex containing platinum.
  • This type of catalyst has high activity, high stability in use, good yellowing resistance, and can effectively promote the reaction and accelerate the vulcanization of the base polymer.
  • Inhibitors can be acetylenic alcohol compounds, and acetylenic alcohol inhibitors are a class of inhibitors containing alkynyl groups, polar group hydroxyl groups, and non-polar group hydrocarbon groups. This structure determines that it has many excellent properties, such as high surface activity.
  • the inhibitor can work together with the catalyst, so that the base polymer can be polymerized into a network polymer and achieve the required strength of the diaphragm, while preventing excessive polymerization and delaying the aging of fluorosilicone rubber.
  • the filler is silica, surface-modified silica, mica, graphene, clay, calcium carbonate, carbon nanotubes, kaolin, ferric oxide, SnO 2 , CeO 2 and talcum powder one or more of them.
  • silicon dioxide and carbon black are reinforcing agents, which can improve the mechanical properties of the diaphragm material, and metal oxides can improve the heat resistance stability of the diaphragm material.
  • the structure control agent is dihydric alcohol, diorganocyclosilyl ether, diorganosilicon diol, alkoxysilane, hydroxyl fluorine-containing silicone oil, silicone containing Si-N bond compound and at least one of an organosilicon compound containing a Si-O-B bond.
  • the structure control agent of the present application can effectively control the structure of the fluorosilicone rubber, further ensuring that the fluorosilicone rubber has good physical and chemical properties.
  • the hardness of the fluorosilicone rubber film layer is 20A-95A.
  • the hardness of the fluorosilicone rubber film layer can be selected during the preparation process according to the performance requirements of the diaphragm, and the ratio of the number of the first segment, the second segment and the third segment can be adjusted. Or change its hardness by adding additives, so that the hardness of the fluorosilicone rubber film layer can be arbitrarily selected within the range of 20A-95A, such as 20A, 30A, 45A, 50A, 70A, 85A or 95A.
  • the hardness of the fluorosilicone rubber film layer can be 30A-50A, which can better meet the rigidity and elasticity required by the diaphragm and ensure the use effect of the speaker.
  • the tensile strength of the fluorosilicone rubber film layer is 1 MPa ⁇ 15 MPa.
  • the tensile strength of the fluorosilicone rubber film layer of the diaphragm of this application can be selected within 1MPa ⁇ 15MPa, and can be adjusted according to the requirements of the diaphragm, such as 1MPa, 3MPa, 5MPa, 7MPa, 10MPa, 15MPa .
  • the tensile strength of the fluorosilicone rubber film layer can be 7Mpa to 10Mpa. This range can make the diaphragm have a certain degree of elasticity and at the same time ensure a certain degree of rigidity. service life.
  • the thickness of the fluorosilicone rubber film layer is 30 ⁇ m ⁇ 250 ⁇ m.
  • the thickness of the fluorosilicone rubber film layer of the present invention can be arbitrarily selected within the range of 30 ⁇ m to 250 ⁇ m, and can be adjusted according to specific needs, such as 30 ⁇ m, 50 ⁇ m, 100 ⁇ m, 150 ⁇ m, 200 ⁇ m, 250 ⁇ m, etc. Because the strength of vulcanized rubber is lower than that of pure elastic body, in order to meet the stiffness required for diaphragm vibration, a certain thickness needs to be matched. However, if the thickness is too large, the vibration space of the diaphragm will be lost, and if the thickness of the diaphragm is too large, the weight of the diaphragm will be increased, which will reduce the sensitivity of the diaphragm.
  • the thickness of the fluorosilicone rubber film layer can be 60 ⁇ m ⁇ 120 ⁇ m, at this time, the thickness of the diaphragm can well take into account the stiffness, resilience and damping required for the vibration of the diaphragm.
  • the loss factor of the fluorosilicone rubber film layer is ⁇ 0.1.
  • the loss factor of the fluorosilicone rubber film layer in the present invention is the data obtained by using DMA temperature scanning mode, 1 Hz vibration frequency, and 3°C/min heating rate, which can further optimize the performance of the diaphragm by matching with the thickness of the diaphragm.
  • the higher the loss factor the better the damping property of the material.
  • the improvement of the damping property of the diaphragm material is beneficial to reduce the polarization during the vibration process, reduce product distortion, and improve the listening yield.
  • the loss factor may be 0.10, 0.11, 0.12, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, or 0.21.
  • fillers, structure control agents and other additives can also be added to the base polymer to form fluorosilicone compound rubber through mixing. Molding, injection molding or air molding to form the fluorosilicone film layer. Therefore, the preparation method adopts conventional procedures, has strong selectivity, high versatility, simple process, and is suitable for popularization and use.
  • the linear random polymer having the first segment, the second segment and the third segment is used as the base polymer, and the base polymer is added
  • the fluorosilicone rubber film layer of the diaphragm can be obtained after processing and forming, which can make the diaphragm have good damping performance, ensure the use effect of the speaker using the diaphragm, and make the Qms value of the speaker have more room for adjustment. Design offers more possibilities.
  • the diaphragm material has excellent performance in chemical resistance (such as sweat, perfume, etc.).
  • a sound generating device including a vibration system and a magnetic circuit system matched with the vibration system, the vibration system includes a diaphragm and a voice coil combined on one side of the diaphragm, and the magnetic circuit system drives the voice coil to vibrate To drive the vibrating membrane to produce sound, the vibrating membrane is the above-mentioned vibrating membrane.
  • a sounding device which includes a casing, a magnetic circuit system and a vibration system disposed in the casing, the vibration system includes a voice coil, a first diaphragm and a second diaphragm, and the top of the voice coil is connected to the The first diaphragm is connected, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, the two ends of the second diaphragm are respectively connected with the shell and the bottom of the voice coil, and the second diaphragm is the above-mentioned diaphragm.
  • the vibrating membrane provided by the present invention can form a sounding device of any structure, such as the following typical sounding device: including a vibration system and a magnetic circuit system matched with the vibrating system, the vibrating system includes a vibrating membrane and a voice coil combined on one side of the vibrating membrane .
  • the voice coil can vibrate up and down under the action of the magnetic field force of the magnetic circuit system after the voice coil is energized to drive the vibration of the diaphragm, and the sound can be produced when the diaphragm vibrates.
  • the sound generating device may include a housing and a magnetic circuit system and a vibration system disposed in the housing.
  • the vibration system may include a voice coil, a first diaphragm and a second diaphragm, and the top of the voice coil Connected with the first diaphragm, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, and the two ends of the second diaphragm are respectively connected with the shell and the bottom of the voice coil.
  • the second diaphragm may be the diaphragm according to the foregoing embodiments of the present invention.
  • the first diaphragm can be used to vibrate and produce sound
  • the second diaphragm can be used to balance the vibration of the voice coil.
  • the voice coil can vibrate up and down under the action of the magnetic field force of the magnetic circuit system after the voice coil is energized to drive the first diaphragm to vibrate, and the first diaphragm can vibrate to produce sound.
  • the second diaphragm can also vibrate up and down with the voice coil. Since the two ends of the second diaphragm are respectively connected to the bottom of the shell and the voice coil, the second diaphragm can balance the vibration of the voice coil and prevent the polarization of the voice coil. Therefore, the sounding effect of the sounding device can be improved.
  • first diaphragm and the second diaphragm can use the diaphragm of the above-mentioned embodiment of the present invention at the same time, or one of the first diaphragm and the second diaphragm can adopt the diaphragm of the above-mentioned embodiment of the present invention.
  • the diaphragm which is not specifically limited in the present invention.
  • the surround portion 11 protrudes toward the voice coil 20
  • the ball top 12 is located on the lower surface of the surround portion 11
  • a damper is added to the vibration system.
  • the sounding diaphragm 10 is made up of a ring portion 11 and a ball top 12, and the diaphragm 10 made of a polysiloxane polymer having a fluoroalkyl side chain can be located at the ring portion 11, or at the ring portion 11 and the ball. Top 12.
  • the diaphragm of the sound generating device of the present invention will be specifically described below in conjunction with specific embodiments.
  • a vibrating film material filled with silicon dioxide is formed and assembled into a product.
  • the vibrating membranes prepared in Embodiment 1, Embodiment 2, Embodiment 3 and Embodiment 4 contain the network polymer of the following chain segments
  • Table 1 is the ratio table of each raw material in Comparative Example 1, Example 1, Example 2, Example 3 and Example 4.
  • Comparative Example 1, Example 1, Example 2, Example 3 and Example 4 respectively add the basic polymer, filler and structure control agent into the kneader according to the corresponding formula above, heat to 100°C, vacuumize, and mix After 4h-8h of kneading, add the crosslinking agent after cooling down to room temperature, and continue kneading for 2h to obtain the desired rubber compound (fluorosilicone rubber). Samples with a thickness of about 2 mm were prepared by molding for material performance testing.
  • Test indicators hardness, tensile strength, loss factor
  • Table 2 shows the performance test results of the diaphragms of Comparative Example 1, Example 1, Example 2, Example 3 and Example 4.
  • Table 2 shows the performance test results of the diaphragms of Comparative Example 1, Example 1, Example 2, Example 3 and Example 4.
  • the material testing and value standards are as follows:
  • Tensile strength GBT528-2009 standard is used for tensile test, and the tensile rate is tested at 300mm/min;
  • Loss factor Tested according to ASTM D412-2016 standard, the test vibration frequency is 1Hz, the heating rate is 3°C/min, and the value is taken at 23°C.
  • the above compounded rubber was used, placed in a compression molding equipment, and vulcanized at a molding temperature of 175° C. for 180 s to prepare a diaphragm with a thickness of about 100 ⁇ m.
  • a diaphragm with a thickness of about 100 ⁇ m.
  • the small signal (LPM) test of the product is carried out with Klippel equipment, and the corresponding TS parameters are obtained, where Qms is the mechanical quality factor, which can reflect the influence of the damping of the diaphragm on the resonance of the speaker unit.
  • the use of the material of the present invention can provide a larger selection space for the quality factor of the loudspeaker, increase the design margin of the loudspeaker, and provide more possibilities for acoustic design.
  • Test index F0 change after oleic acid exposure
  • the main component of sweat is oleic acid grease
  • the change of F0 becomes smaller before and after the diaphragm contacts with oleic acid. That is to say, when the molar ratio of R groups to silicon atoms increases, the diaphragm has good chemical resistance, which can ensure the stable acoustic performance of the diaphragm and effectively reduce the impact of sweat, perfume and other liquids on the performance of the speaker.
  • Figure 2 shows the infrared spectrum of the diaphragm of the sound generating device according to Embodiment 1 of the present invention and the diaphragm of the comparative example, as can be seen from Figure 2, at a wavelength of about 1210nm
  • the vibrating film containing trifluoropropyl group in Example 1 has a strong absorption peak, but there is no such absorption peak in the comparative example, which can verify the presence of trifluoropropyl group in the vibrating film according to the present invention.
  • the present application adopts the siloxane polymer comprising segment one, segment two and segment three random polymerization as the base polymer of the fluorosilicone rubber film layer, and by adjusting the siloxane polymer in the main chain of the siloxane polymer
  • the ratio of Si to fluorine-containing alkyl group R can adjust the physical and chemical properties of fluorosilicone rubber, and can obtain diaphragms with different performance requirements, so that the Qms value of the speaker using this diaphragm has a large adjustment space, providing more flexibility for acoustic design. possibility.
  • the fluorosilicone rubber film layer also has good chemical resistance, which not only effectively guarantees the use effect of the speaker, but also improves the service life of the speaker.

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Abstract

Disclosed in the present application are a diaphragm of a sound generation device, a preparation method therefor, and a sound generation device. The diaphragm of a sound generation device comprises at least one fluorosilicone rubber film layer. A network polymer in the fluorosilicone rubber film layer comprises a first chain segment, a second chain segment and a third chain segment, the first chain segment involving formula I, the second chain segment involving formula II, and the third chain segment involving at least one among formula III, wherein the R group is a fluorine-containing alkyl; the R3 group is methyl, ethyl or phenyl; the R1 group is hydrogen, methyl, ethyl or phenyl; the R2 group is methyl, ethyl or phenyl; the R4 group is methyl or phenyl; and the R5 group involves formula IV. The using of the network polymer, having the first chain segment, the second chain segment and the third chain segment, as a raw material in the diaphragm of the present application not only makes the diaphragm have good chemical resistance, but can also adjust the physical and chemical properties of the fluorosilicone rubber by adjusting the ratio of Si to the fluorine-containing alkyl of R in the network polymer, thereby realizing adjustment of a loudspeaker Qms.

Description

发声装置的振膜及其制备方法、发声装置Diaphragm of sounding device, preparation method thereof, and sounding device 技术领域technical field
本申请涉及电声技术领域,更具体地,涉及一种发声装置的振膜及其制备方法、以及使用该振膜的发声装置。The present application relates to the technical field of electroacoustics, and more specifically, relates to a diaphragm of a sounding device, a preparation method thereof, and a sounding device using the diaphragm.
背景技术Background technique
目前,扬声器中普遍采用耐高温的工程塑料复合膜或者硅橡胶作为振膜材料。然而,工程塑料复合膜的低温性能差,易产生破膜等问题,具有可靠性低和失效风险大的缺点。At present, high temperature-resistant engineering plastic composite films or silicone rubber are generally used as diaphragm materials in loudspeakers. However, engineering plastic composite films have poor low-temperature performance, are prone to problems such as film rupture, and have the disadvantages of low reliability and high risk of failure.
甲基和乙烯基硅橡胶具有优异的耐高低温性能,虽然具有较好的可靠性,但是,随着扬声器在智能穿戴上应用的越来越多,扬声器会与皮肤经常接触,人体皮肤会产生汗液(主要成分为油脂),而甲基和乙烯基硅橡胶耐汗液性能不佳,会降低扬声器的使用效果和使用寿命。并且,甲基和乙烯基硅橡胶由于分子链结构规整,其阻尼较小,因此其振膜品质因素(Qms)调整空间小。Methyl and vinyl silicone rubber have excellent high and low temperature resistance. Although they have good reliability, as speakers are more and more used in smart wear, speakers will often contact with skin, and human skin will produce Sweat (the main component is oil), and methyl and vinyl silicone rubber are not good at sweating, which will reduce the use effect and service life of the speaker. Moreover, due to the regular molecular chain structure of methyl and vinyl silicone rubber, the damping is small, so the adjustment space of the quality factor (Qms) of the diaphragm is small.
可见,现有的工程塑料复合膜易出现膜折、破膜的问题;而硅橡胶阻尼较低,Qms值可调整空间小,同时耐汗液等性能需要提升。It can be seen that the existing engineering plastic composite films are prone to problems of film folding and film rupture; while silicone rubber has low damping, and the Qms value can be adjusted in a small space. At the same time, performance such as sweat resistance needs to be improved.
因此,需要一种新的技术方案,以解决上述问题。Therefore, a new technical solution is needed to solve the above problems.
发明内容Contents of the invention
本发明的一个目的在于提供一种发声装置的振膜。An object of the present invention is to provide a vibrating membrane of a sound generating device.
本发明的另一目的在于提供上述振膜的制备方法。Another object of the present invention is to provide a method for preparing the above diaphragm.
本发明的再一个目的在于提供上述振膜组成的发声装置。Another object of the present invention is to provide a sound generating device composed of the above diaphragm.
为了实现以上目的,本发明提供了以下技术方案。In order to achieve the above objectives, the present invention provides the following technical solutions.
根据本发明第一方面实施例的发声装置的振膜,所述振膜包括至少一 层氟硅橡胶膜层,所述氟硅橡胶膜层中的网状聚合物包括第一链段、第二链段和第三链段,所述第一链段为
Figure PCTCN2022103241-appb-000001
所述第二链段为
Figure PCTCN2022103241-appb-000002
第三链段为
Figure PCTCN2022103241-appb-000003
Figure PCTCN2022103241-appb-000004
中的至少一个;其中,R基团为含氟烷基,R 3基团为甲基、乙基或者苯基,R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,R 4基团为甲基或者苯基,R 5基团为
Figure PCTCN2022103241-appb-000005
Figure PCTCN2022103241-appb-000006
According to the vibrating membrane of the sound generating device in the first aspect of the present invention, the vibrating membrane includes at least one layer of fluorosilicone rubber film layer, and the network polymer in the fluorosilicone rubber film layer includes a first chain segment, a second chain segment and the third chain segment, the first chain segment is
Figure PCTCN2022103241-appb-000001
The second segment is
Figure PCTCN2022103241-appb-000002
The third segment is
Figure PCTCN2022103241-appb-000003
Figure PCTCN2022103241-appb-000004
At least one of them; wherein, the R group is a fluorine-containing alkyl group, the R3 group is methyl, ethyl or phenyl, the R1 group is hydrogen, methyl, ethyl or phenyl, and the R2 group The group is methyl, ethyl or phenyl, the R 4 group is methyl or phenyl, and the R 5 group is
Figure PCTCN2022103241-appb-000005
Figure PCTCN2022103241-appb-000006
根据本发明的一些实施例,所述网状聚合物中的所述R基团与Si原子的摩尔比为(1~100):100。According to some embodiments of the present invention, the molar ratio of the R groups to Si atoms in the network polymer is (1˜100):100.
根据本发明第二方面实施例的发声装置的振膜的制作方法,所述制作方法包括:以包括含氟烷基侧链的硅氧烷聚合物为基础聚合物,在所述基础聚合物中添加填料、结构控制剂及其他助剂经混炼成型组成所述振膜的氟硅橡胶膜层;According to the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the second aspect of the present invention, the manufacturing method includes: using a siloxane polymer including a fluorine-containing alkyl side chain as the base polymer, in the base polymer Adding fillers, structure control agents and other additives to form the fluorosilicone rubber film layer of the vibrating film through mixing;
其中,所述硅氧烷聚合物为由链段一、链段二和链段三组成主链、由侧链基团封端的直链无规聚合物,所述链段一为:
Figure PCTCN2022103241-appb-000007
所述链段二为:
Figure PCTCN2022103241-appb-000008
所述链段三为:
Figure PCTCN2022103241-appb-000009
所述链段一中的R基团为含氟 烷基,R 3基团为甲基、乙基或者苯基,所述链段二中的R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,所述链段三中的R 4基团为甲基或者苯基。
Wherein, the siloxane polymer is a linear random polymer with a main chain composed of segment 1, segment 2 and segment 3 and terminated by a side chain group, and the segment 1 is:
Figure PCTCN2022103241-appb-000007
The second segment is:
Figure PCTCN2022103241-appb-000008
The third segment is:
Figure PCTCN2022103241-appb-000009
The R group in the segment one is a fluorine-containing alkyl group, the R group is methyl, ethyl or phenyl, and the R group in the segment two is a hydrogen group, a methyl group, an ethyl group Or phenyl, the R2 group is methyl, ethyl or phenyl, and the R4 group in the segment three is methyl or phenyl.
根据本发明的一些实施例,所述基础聚合物中的所述R基团与Si原子的摩尔比为(1~100):100。According to some embodiments of the present invention, the molar ratio of the R groups to Si atoms in the base polymer is (1˜100):100.
根据本发明的一些实施例,所述R基团为三氟丙基或三氟丁基。According to some embodiments of the present invention, the R group is trifluoropropyl or trifluorobutyl.
根据本发明的一些实施例,所述其他助剂为交联剂,所述交联剂为过氧化物,所述交联剂的分子结构式为R 5-O-O-R 5,其中,R 5基团为
Figure PCTCN2022103241-appb-000010
Figure PCTCN2022103241-appb-000011
According to some embodiments of the present invention, the other auxiliary agent is a cross-linking agent, the cross-linking agent is a peroxide, and the molecular structure formula of the cross-linking agent is R 5 -OOR 5 , wherein the R 5 group is
Figure PCTCN2022103241-appb-000010
Figure PCTCN2022103241-appb-000011
根据本发明的一些实施例,所述其他助剂为催化剂和抑制剂,其中,所述催化剂为含有铂元素的化合物或络合物,所述抑制剂为炔醇化合物。According to some embodiments of the present invention, the other additives are catalysts and inhibitors, wherein the catalysts are compounds or complexes containing platinum, and the inhibitors are acetylenic alcohol compounds.
根据本发明的一些实施例,所述填料为二氧化硅、表面改性二氧化硅、云母、石墨烯、粘土、碳酸钙、碳纳米管、高岭土、三氧化二铁、SnO 2、CeO 2和滑石粉中的一种或几种。 According to some embodiments of the present invention, the filler is silica, surface-modified silica, mica, graphene, clay, calcium carbonate, carbon nanotubes, kaolin, ferric oxide, SnO 2 , CeO 2 and One or several kinds of talcum powder.
根据本发明的一些实施例,所述结构控制剂为二元醇、二有机基环硅醚、二有机基硅二醇、烷氧基硅烷、羟基含氟硅油、含Si-N键的有机硅化合物和含Si-O-B键的有机硅化合物中的至少一种。According to some embodiments of the present invention, the structure control agent is dihydric alcohol, diorganocyclosilyl ether, diorganosilicon diol, alkoxysilane, hydroxyl fluorine-containing silicone oil, silicone containing Si-N bond compound and at least one of an organosilicon compound containing a Si-O-B bond.
根据本发明的一些实施例,所述氟硅橡胶膜层的硬度为20A~95A。According to some embodiments of the present invention, the hardness of the fluorosilicone rubber film layer is 20A-95A.
根据本发明的一些实施例,所述氟硅橡胶膜层的拉伸强度为1MPa~15MPa。According to some embodiments of the present invention, the tensile strength of the fluorosilicone rubber film layer is 1 MPa˜15 MPa.
根据本发明的一些实施例,所述氟硅橡胶膜层的厚度为30μm~250μm。According to some embodiments of the present invention, the thickness of the fluorosilicone rubber film layer is 30 μm˜250 μm.
根据本发明的一些实施例,所述氟硅橡胶膜层的损耗因子≥0.1。According to some embodiments of the present invention, the loss factor of the fluorosilicone rubber film layer is ≥0.1.
根据本发明的一些实施例,所述基础聚合物中添加填料、结构控制剂及其他助剂经混炼形成氟硅混炼胶,所述振膜的制作方法还包括:对所述氟硅混炼胶采用模压成型、注塑成型或气压成型以形成所述氟硅橡胶膜层。According to some embodiments of the present invention, fillers, structure control agents, and other additives are added to the base polymer to form a fluorosilicon compound after mixing, and the method for making the diaphragm further includes: adding the fluorosilicon compound The rubber mixing adopts compression molding, injection molding or pneumatic molding to form the fluorosilicone rubber film layer.
根据本发明第三方面实施例的发声装置,包括振动系统以及与所述振动系统相配合的磁路系统,所述振动系统包括振膜和结合在所述振膜一侧的音圈,所述磁路系统驱动所述音圈振动以带动所述振膜发声,所述振膜为根据本发明上述实施例的所述振膜。The sound generating device according to the embodiment of the third aspect of the present invention includes a vibration system and a magnetic circuit system matched with the vibration system, the vibration system includes a diaphragm and a voice coil combined on one side of the diaphragm, the The magnetic circuit system drives the voice coil to vibrate to drive the diaphragm to produce sound, and the diaphragm is the diaphragm according to the above-mentioned embodiment of the present invention.
根据本发明第四方面实施例的发声装置,包括壳体以及设在所述壳体内的磁路系统和振动系统,所述振动系统包括音圈、第一振膜和第二振膜,所述音圈的顶部与所述第一振膜相连,所述磁路系统驱动所述音圈振动以带动所述第一振膜发声,所述第二振膜的两端分别与所述壳体和所述音圈的底部相连,所述第二振膜为根据本发明上述实施例的所述振膜。According to the fourth aspect of the present invention, the sound generating device includes a housing, a magnetic circuit system and a vibration system disposed in the housing, the vibration system includes a voice coil, a first diaphragm and a second diaphragm, the The top of the voice coil is connected to the first diaphragm, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, and the two ends of the second diaphragm are respectively connected to the housing and The bottom of the voice coil is connected, and the second diaphragm is the diaphragm according to the above-mentioned embodiment of the present invention.
根据本发明实施例的发声装置的振膜,采用具有第一链段、第二链段和第三链段的网状聚合物作为原料,可以使振膜具有良好的回弹性和较好的疏水耐油特性,能够保持振膜的声学性能稳定,不易出现膜折、膜裂的问题,减少了因为接触水、接触油等原因而导致的振膜失效,有效地提升了扬声器的使用效果和使用寿命。此外,可以通过调节网状聚合物中Si与含氟烷基R的比例,来进一步调节氟硅橡胶的理化性质,比如耐化学品性能(如汗液等),阻尼性能,从而实现对扬声器Qms的调节。According to the diaphragm of the sound generating device of the embodiment of the present invention, the network polymer having the first chain segment, the second chain segment and the third chain segment is used as the raw material, so that the diaphragm has good resilience and good hydrophobicity. Oil-resistant properties can keep the acoustic performance of the diaphragm stable, and the problems of film folding and cracking are not easy to occur, reducing the failure of the diaphragm due to contact with water and oil, etc., effectively improving the use effect and service life of the speaker . In addition, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be further adjusted by adjusting the ratio of Si and fluorine-containing alkyl R in the network polymer, so as to achieve the Qms of the speaker. adjust.
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。Other features of the present application and advantages thereof will become apparent through the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本申请的实施例,并且连同其说明一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the embodiments of the application and together with the description serve to explain the principles of the application.
图1为根据本发明实施例的发声装置的结构示意图;1 is a schematic structural diagram of a sounding device according to an embodiment of the present invention;
图2为根据本发明一个实施例的发声装置的振膜与对比例的振膜的红外谱图。Fig. 2 is an infrared spectrogram of a diaphragm of a sound generating device according to an embodiment of the present invention and a diaphragm of a comparative example.
附图标记reference sign
扬声器振动单元100; Speaker vibration unit 100;
振膜10;折环部11;球顶部12; Diaphragm 10; Surround 11; Ball top 12;
音圈20。 Voice coil 20.
具体实施方式Detailed ways
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as any limitation of the application, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other instances of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
下面结合附图具体描述根据本发明实施例的发声装置的振膜。The diaphragm of the sound generating device according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
根据本发明实施例的发声装置的振膜,包括至少一层氟硅橡胶膜层,氟硅橡胶膜层中的网状聚合物包括第一链段、第二链段和第三链段,第一链段为
Figure PCTCN2022103241-appb-000012
第二链段为
Figure PCTCN2022103241-appb-000013
第三链段为
Figure PCTCN2022103241-appb-000014
Figure PCTCN2022103241-appb-000015
Figure PCTCN2022103241-appb-000016
中的至少一个;其中,R基团为含氟烷基,R 3基团为甲基、乙基或者苯基,R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,R 4基团为甲基或者苯基,R 5基团为
Figure PCTCN2022103241-appb-000017
Figure PCTCN2022103241-appb-000018
The diaphragm of the sound generating device according to the embodiment of the present invention includes at least one layer of fluorosilicone rubber film layer, and the network polymer in the fluorosilicone rubber film layer includes a first segment, a second segment and a third segment, the first segment A segment is
Figure PCTCN2022103241-appb-000012
The second segment is
Figure PCTCN2022103241-appb-000013
The third segment is
Figure PCTCN2022103241-appb-000014
Figure PCTCN2022103241-appb-000015
Figure PCTCN2022103241-appb-000016
At least one of them; wherein, the R group is a fluorine-containing alkyl group, the R3 group is methyl, ethyl or phenyl, the R1 group is hydrogen, methyl, ethyl or phenyl, and the R2 group The group is methyl, ethyl or phenyl, the R 4 group is methyl or phenyl, and the R 5 group is
Figure PCTCN2022103241-appb-000017
Figure PCTCN2022103241-appb-000018
根据本发明实施例的发声装置的振膜由至少一层氟硅橡胶膜层构成。具体地,本申请中的振膜可以形成单层结构,也可以形成为多层复合结构。当振膜为单层结构时,即振膜由一层本申请的氟硅橡胶膜层制成。当振膜为多层复合结构时,振膜包括至少一层氟硅橡胶膜层,振膜中的氟硅橡胶膜层与其他材料的膜层复合而成。可选地,当振膜中含有多层氟硅橡胶膜层时,相邻的两层氟硅橡胶膜层之间可以间隔设置,即相邻的两层氟硅橡胶膜层之间也可以设置其他材料的膜层,当然相邻的两层氟硅橡胶膜层之间也可以贴合设置,可以根据实际的使用需求选择设置,本申请对此不作具体限制。The diaphragm of the sound generating device according to the embodiment of the present invention is composed of at least one fluorosilicone rubber film layer. Specifically, the diaphragm in the present application can be formed into a single-layer structure, or can be formed into a multi-layer composite structure. When the diaphragm has a single-layer structure, that is, the diaphragm is made of one layer of the fluorosilicone rubber film of the present application. When the diaphragm has a multi-layer composite structure, the diaphragm includes at least one layer of fluorosilicone rubber film, and the film layer of fluorosilicone rubber in the diaphragm is composited with film layers of other materials. Optionally, when the diaphragm contains multiple layers of fluorosilicone rubber film layers, two adjacent layers of fluorosilicone rubber film layers can be arranged at intervals, that is, two adjacent layers of fluorosilicone rubber film layers can also be arranged The film layers of other materials, of course, can also be arranged in close contact with two adjacent fluorosilicone rubber film layers, and can be selected and set according to actual use requirements, which is not specifically limited in this application.
其中,氟硅橡胶膜层是由包含网状聚合物的氟硅橡胶制成,网状聚合物至少由第一链段、第二链段和第三链段聚合而成。而第三链段可以包括上述多种选择,因此,最终由第一链段、第二链段和第三链段聚合而成的网状聚合物也可以包括多种组合。例如,网状聚合物至少可以为以下链段的组合:Wherein, the fluorosilicone rubber film layer is made of fluorosilicone rubber containing a network polymer, and the network polymer is polymerized by at least a first chain segment, a second chain segment and a third chain segment. The third segment may include the above-mentioned multiple options, therefore, the network polymer finally polymerized by the first segment, the second segment and the third segment may also include various combinations. For example, the network polymer can be at least a combination of the following segments:
组合一combination one
Figure PCTCN2022103241-appb-000019
Figure PCTCN2022103241-appb-000019
组合二combination two
Figure PCTCN2022103241-appb-000020
Figure PCTCN2022103241-appb-000020
组合三combination three
Figure PCTCN2022103241-appb-000021
Figure PCTCN2022103241-appb-000021
组合四combination of four
Figure PCTCN2022103241-appb-000022
Figure PCTCN2022103241-appb-000022
组合五Combination five
Figure PCTCN2022103241-appb-000023
Figure PCTCN2022103241-appb-000023
组合六combination six
Figure PCTCN2022103241-appb-000024
Figure PCTCN2022103241-appb-000024
组合七Combination seven
Figure PCTCN2022103241-appb-000025
Figure PCTCN2022103241-appb-000025
需要说明的是,上述多个组合仅仅只是对网状聚合物中第一链段、第 二链段和第三链段的示意性说明,并不限定网状聚合物仅仅只是可以由上述七种示例组合而成。根据本申请上述实施例的网状聚合物所制成的氟硅橡胶具有优良的耐油、耐溶剂性能,对于脂肪族,芳香族和氯化烃溶剂,对石油基的各种燃料油、润滑油、液压油及某些合成油(如二酯类润滑油、硅酸酯类液压油等)常温和高温下的稳定性都很好,并还能保持弹性。在浸油条件下,最高使用温度可达180℃。在常温和高温下的稳定性都很好,能在-50℃~200℃范围内长期使用,250℃下短期使用。It should be noted that the above multiple combinations are only schematic illustrations of the first segment, the second segment and the third segment in the network polymer, and do not limit that the network polymer can only be composed of the above seven types Examples are assembled. Fluorosilicone rubber made of the network polymer according to the above-mentioned embodiments of the present application has excellent oil resistance and solvent resistance. For aliphatic, aromatic and chlorinated hydrocarbon solvents, for various petroleum-based fuel oils and lubricating oils , hydraulic oil and some synthetic oils (such as diester lubricating oil, silicate hydraulic oil, etc.) have good stability at room temperature and high temperature, and can maintain elasticity. Under the condition of oil immersion, the maximum service temperature can reach 180℃. It has good stability at room temperature and high temperature, and can be used for a long time in the range of -50°C to 200°C, and for short-term use at 250°C.
另外,由于第一链段具有含氟烷基R,第三链段中可以是具有含氟烷基R的链段,也可以是不具有含氟烷基R的链段,因此,能够通过调节各个链段的数量,来调整网状聚合物中含氟烷基R与Si的摩尔比。In addition, since the first chain segment has a fluorine-containing alkyl R, the third chain segment can be a segment with a fluorine-containing alkyl R, or a segment without a fluorine-containing alkyl R, therefore, it can be adjusted by The number of each chain segment is used to adjust the molar ratio of fluorine-containing alkyl R and Si in the network polymer.
具体地,第一链段和第三链段的R基团为含氟烷基,可以通过调节第一链段在网状聚合物中的比例,来调节网状聚合物中Si与含氟烷基R的比例;通过调节第三链段在网状聚合物中的比例,可以对网状聚合物中Si与含氟烷基R的比例进一步进行调节。Specifically, the R groups of the first segment and the third segment are fluorine-containing alkyl groups, and the ratio of Si and fluorine-containing alkyl in the network polymer can be adjusted by adjusting the ratio of the first segment in the network polymer. The ratio of the group R; by adjusting the ratio of the third segment in the network polymer, the ratio of Si and fluorine-containing alkyl R in the network polymer can be further adjusted.
由于通过调整含氟烷基侧链与硅原子的比例能够得到不同性质的聚合物,每种聚合物会具有相应的理化性质(阻尼,韧性,强度,疏水,疏油等),而这些性质影响扬声器的Qms,因此通过调整氟烷基侧链与硅原子的比例,能够调节扬声器的Qms。而具有不同的Qms的扬声器,会具有不同频率的响应。例如,振膜阻尼越低,Qms越高,扬声器的瞬态前沿性越好,对信号反应越及时,但后沿性差,听起来会拖尾较长,声音浑浊不清。Since polymers with different properties can be obtained by adjusting the ratio of fluorine-containing alkyl side chains to silicon atoms, each polymer will have corresponding physical and chemical properties (damping, toughness, strength, hydrophobicity, oleophobicity, etc.), and these properties affect The Qms of the speaker, so by adjusting the ratio of fluoroalkyl side chains to silicon atoms, the Qms of the speaker can be tuned. Speakers with different Qms will have different frequency responses. For example, the lower the damping of the diaphragm and the higher the Qms, the better the transient frontier of the speaker, and the more timely the response to the signal, but the poorer the trailing edge, the longer the tail will sound and the sound will be muddy.
需要说明的是,Qms为扬声器单元的机械品质因数,表示非电阻部分即机械的损耗,主要受振膜振动系统的影响,Qms越高,振膜的阻尼越低。It should be noted that Qms is the mechanical quality factor of the speaker unit, indicating the non-resistive part, that is, the mechanical loss, which is mainly affected by the diaphragm vibration system. The higher the Qms, the lower the damping of the diaphragm.
由此,根据本发明实施例的发声装置的振膜,通过采用具有第一链段、第二链段和第三链段的网状聚合物作为原料,可以使振膜具有良好的回弹性和较好的疏水耐油特性,能够保持振膜的声学性能稳定,不易出现膜折、膜裂的问题,减少了因为接触水、接触油等原因而导致的振膜失效,能够提升扬声器的使用效果和使用寿命。此外,可以通过调节网状聚合物中Si与含氟烷基R的比例,来进一步调节氟硅橡胶的理化性质,比如耐化学品 性能(如汗液等),阻尼性能,从而实现对扬声器Qms的调节。Therefore, according to the diaphragm of the sound generating device of the embodiment of the present invention, by using the network polymer having the first chain segment, the second chain segment and the third chain segment as the raw material, the diaphragm can have good resilience and Good hydrophobic and oil-resistant properties can keep the acoustic performance of the diaphragm stable, and the problems of film folding and cracking are not easy to occur, reducing the failure of the diaphragm due to contact with water and oil, etc., and can improve the use effect of the speaker and service life. In addition, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be further adjusted by adjusting the ratio of Si and fluorine-containing alkyl R in the network polymer, so as to achieve the Qms of the speaker. adjust.
根据本申请的一个实施例,网状聚合物中的R基团与Si原子的摩尔比为(1~100):100。According to an embodiment of the present application, the molar ratio of R groups to Si atoms in the network polymer is (1˜100):100.
也就是说,网状聚合物中的R基团与Si原子的摩尔比可以为1:100、50:100、65:100或者100:100,即网状聚合物中的R基团与Si原子的摩尔比可以是1:100至100:100之间的其它任意比例。而通过调节网状聚合物中第一链段、第二链段和第三链段之间的数量比,即能够使得网状聚合物中R基团与Si原子的摩尔比在1:100和100:100之间可以调节。That is to say, the molar ratio of the R group in the network polymer to the Si atom can be 1:100, 50:100, 65:100 or 100:100, that is, the R group in the network polymer to the Si atom The molar ratio can be any other ratio between 1:100 and 100:100. And by adjusting the number ratio between the first chain segment, the second chain segment and the third chain segment in the network polymer, the molar ratio of the R group and the Si atom in the network polymer can be made between 1:100 and It can be adjusted between 100:100.
由于通过调整硅氧烷聚合物主链中的Si与含氟烷基R的比例,能够调节氟硅橡胶的理化性质,比如耐化学品性能(如汗液等),阻尼性能,从而实现扬声器的Qms调节,因此,根据本申请实施例的网状聚合物中的含氟烷基与Si的比例的可调整空间大,在对网状聚合物主链中的Si与含氟烷基R的比例进行多种调节时,能够得到不同理化性质的氟硅橡胶,不仅进一步调节了氟振膜的理化性质,而且使得扬声器的Qms值调整空间增大,为声学设计提供了更多的可能性。By adjusting the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be adjusted to achieve the Qms of the speaker Adjustment, therefore, the adjustable space of the ratio of the fluorine-containing alkyl group and Si in the network polymer according to the embodiment of the present application is large, and the ratio of Si in the network polymer main chain and the fluorine-containing alkyl group R is carried out. With multiple adjustments, fluorosilicone rubber with different physical and chemical properties can be obtained, which not only further adjusts the physical and chemical properties of the fluorine diaphragm, but also increases the adjustment space for the Qms value of the speaker, providing more possibilities for acoustic design.
本申请还提供了一种发声装置的振膜的制作方法,制作方法包括以包括含氟烷基侧链的硅氧烷聚合物为基础聚合物,在基础聚合物中添加填料、结构控制剂及其他助剂经混炼成型组成振膜的氟硅橡胶膜层。The present application also provides a method for making a diaphragm of a sounding device. The method includes using a siloxane polymer containing a fluoroalkyl side chain as the base polymer, adding fillers, a structure control agent and Other additives are mixed and formed to form the fluorosilicone rubber film layer of the diaphragm.
其中,硅氧烷聚合物为由链段一、第二链段和链段三组成主链、由侧链基团封端的直链无规聚合物,链段一为:
Figure PCTCN2022103241-appb-000026
链段二为:
Figure PCTCN2022103241-appb-000027
链段三为:
Figure PCTCN2022103241-appb-000028
Among them, the siloxane polymer is a straight-chain random polymer with a main chain composed of a segment one, a second segment and a segment three, and terminated by a side chain group, and the segment one is:
Figure PCTCN2022103241-appb-000026
Segment two is:
Figure PCTCN2022103241-appb-000027
Segment three is:
Figure PCTCN2022103241-appb-000028
链段一中的R基团为含氟烷基,R 3基团为甲基、乙基或者苯基,链段二中的R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,链段三中的R 4基团为甲基或者苯基。 The R group in segment one is a fluorine-containing alkyl group, the R group is methyl, ethyl or phenyl, and the R group in segment two is hydrogen, methyl, ethyl or phenyl, The R 2 group is methyl, ethyl or phenyl, and the R 4 group in segment 3 is methyl or phenyl.
换言之,根据本发明实施例的发声装置的振膜的制作方法可以用于制备上述实施例所涉及的振膜。而根据本发明实施例的发声装置的振膜由至 少一层氟硅橡胶膜层构成,因此,根据本发明实施例的发声装置的振膜的制作方法主要是氟硅橡胶膜层的制备方法。In other words, the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the present invention can be used to prepare the diaphragm involved in the above embodiments. The diaphragm of the sound generating device according to the embodiment of the present invention is composed of at least one fluorosilicone rubber film layer, therefore, the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the present invention is mainly the preparation method of the fluorosilicone rubber film layer.
根据本发明实施例的氟硅橡胶膜层的制备方法具体可以是:以含氟烷基侧链的聚硅氧烷为基础聚合物,并在基础聚合物中添加填料、结构控制剂和交联剂等经混炼,并在80℃~200℃温度环境下成型得到氟硅橡胶膜层。然后,再对氟硅橡胶膜层做常规加工,即可得到本发明上述实施例的振膜。The preparation method of the fluorosilicone rubber film layer according to the embodiment of the present invention can specifically be: use polysiloxane containing fluoroalkyl side chains as the base polymer, and add fillers, structure control agents and crosslinking agents to the base polymer. Agents, etc. are mixed and molded at a temperature of 80°C to 200°C to obtain a fluorosilicone rubber film layer. Then, conventional processing is performed on the fluorosilicone rubber film layer to obtain the diaphragm of the above-mentioned embodiment of the present invention.
其中,基础聚合物的主链可以主要由链段一、链段二和链段三组成,并可以由甲基、羟基或者乙烯基封端。硅氧烷聚合物为包括链段一、链段二和链段三的无规共聚物,基础聚合物经硫化后形成网状聚合物。通过调整基础聚合物中第一链段的数量,能够调整网状聚合物中R基团与Si原子的摩尔比。Wherein, the main chain of the base polymer may be mainly composed of segment one, segment two and segment three, and may be terminated by a methyl group, a hydroxyl group or a vinyl group. The siloxane polymer is a random copolymer including segment one, segment two and segment three, and the base polymer is vulcanized to form a network polymer. By adjusting the number of first segments in the base polymer, the molar ratio of R groups to Si atoms in the network polymer can be adjusted.
具体地,可以根据对振膜性能的需求,来调节硅氧烷聚合物的分子量的大小,以及调节硅氧烷聚合物中链段一、链段二和链段三的数量,通过无规聚合得到的硅氧烷聚合物,链段一、链段二和链段三的排列没有特定的顺序和规律。本领域技术人员可知的是,相比于嵌段聚合的硅氧烷聚合物,无规聚合的硅氧烷聚合物的结构有更多的可能性,硅氧烷聚合物内链段一、链段二和链段三的数量也有更多的组合。Specifically, the molecular weight of the siloxane polymer can be adjusted according to the performance requirements of the diaphragm, and the number of segment one, segment two and segment three in the siloxane polymer can be adjusted through random polymerization In the obtained siloxane polymer, there is no specific order and regularity in the arrangement of segment 1, segment 2 and segment 3. Those skilled in the art know that, compared with block-polymerized siloxane polymers, the structures of random-polymerized siloxane polymers have more possibilities. There are also more combinations of the number of segments two and three.
另外,由于链段三上带有乙烯基,有利于使基础聚合物生成网状聚合物,保证振膜所需的强度。In addition, because of the vinyl group on the third segment, it is beneficial to make the base polymer form a network polymer to ensure the required strength of the diaphragm.
进一步地,由于链段二具有含氟烷基R,硅氧烷聚合物主链具有Si,相比于嵌段聚合物,无规硅氧烷聚合物主链中的Si与含氟烷基R的摩尔比具有更大的可调节范围,即无规硅氧烷聚合物主链中的Si与含氟烷基R的摩尔比的可调整空间更大。Further, since segment 2 has a fluorine-containing alkyl group R, and the siloxane polymer main chain has Si, compared with block polymers, the Si in the random siloxane polymer main chain has the fluorine-containing alkyl R The molar ratio has a larger adjustable range, that is, the adjustable space for the molar ratio of Si in the main chain of the random siloxane polymer to the fluorine-containing alkyl R is larger.
相对于现有技术而言,采用本申请的制备方法制备而成的振膜具有良好的阻尼性能,使得采用该振膜的扬声器的Qms具有更大的可调范围,为声学设计提供了更多的可能性。同时由于含氟烷基侧链的存在,振膜材料在耐化学品性能(如汗液、香水等)方面表现优异,有效提升了扬声器的使用效果和使用寿命。Compared with the prior art, the diaphragm prepared by the preparation method of the present application has good damping performance, so that the Qms of the loudspeaker using the diaphragm has a larger adjustable range, providing more acoustic design. possibility. At the same time, due to the presence of fluorine-containing alkyl side chains, the diaphragm material is excellent in chemical resistance (such as sweat, perfume, etc.), which effectively improves the use effect and service life of the speaker.
由此,根据本发明实施例的振膜的制备方法,通过采用包括链段一、链段二和链段三无规聚合的硅氧烷聚合物作为氟硅橡胶膜层的基础聚合物,使得硅氧烷聚合物主链中的Si与含氟烷基R的比例调整范围更大,并且通过调节硅氧烷聚合物主链中的Si与含氟烷基R的比例,能够调节氟硅橡胶的理化性质,能够得到不同性能需求的振膜,使得采用该振膜的扬声器的Qms值调整空间大,为声学设计提供了更多的可能性。Therefore, according to the preparation method of the vibrating membrane according to the embodiment of the present invention, by using a siloxane polymer including segment one, segment two and segment three randomly polymerized as the base polymer of the fluorosilicone rubber film layer, so that The ratio of Si in the main chain of the siloxane polymer to the fluoroalkyl group R can be adjusted in a larger range, and by adjusting the ratio of Si in the main chain of the siloxane polymer to the fluoroalkyl R, the fluorosilicone rubber can be adjusted. The physical and chemical properties of the diaphragm can be obtained with different performance requirements, so that the Qms value of the speaker using the diaphragm has a large adjustment space, providing more possibilities for acoustic design.
根据本申请的一个实施例,基础聚合物中的R基团与Si原子的摩尔比为(1~100):100。According to an embodiment of the present application, the molar ratio of R groups to Si atoms in the base polymer is (1˜100):100.
具体而言,可以控制基础聚合物中链段一、链段二和链段三的含量以使网状聚合物中的R基团与Si原子的摩尔比(1~100):100。可选地,网状聚合物中的R基团与Si原子的摩尔比可以为1:100、50:100、65:100或者100:100等,即网状聚合物中的R基团与Si原子的摩尔比可以是1:100至100:100之间的其它任意比例。Specifically, the content of segment 1, segment 2 and segment 3 in the base polymer can be controlled so that the molar ratio of R groups to Si atoms in the network polymer (1-100):100. Optionally, the molar ratio of the R group in the network polymer to the Si atom can be 1:100, 50:100, 65:100 or 100:100, etc., that is, the R group in the network polymer and the Si atom The molar ratio of atoms can be any other ratio between 1:100 and 100:100.
由于通过调整硅氧烷聚合物主链中的Si与含氟烷基R的比例,能够调节氟硅橡胶的理化性质,比如耐化学品性能(如汗液等),阻尼性能,从而实现扬声器的Qms调节,因此,根据本申请实施例的网状聚合物中的含氟烷基与Si的比例的可调整空间大,在对网状聚合物主链中的Si与含氟烷基R的比例进行多种调节时,能够得到不同理化性质的氟硅橡胶,不仅进一步调节了氟振膜的理化性质,而且使得扬声器的Qms值调整空间增大,为声学设计提供了更多的可能性。By adjusting the ratio of Si and fluorine-containing alkyl R in the main chain of the siloxane polymer, the physical and chemical properties of fluorosilicone rubber, such as chemical resistance (such as sweat, etc.), and damping performance, can be adjusted to achieve the Qms of the speaker Adjustment, therefore, the adjustable space of the ratio of the fluorine-containing alkyl group and Si in the network polymer according to the embodiment of the present application is large, and the ratio of Si in the network polymer main chain and the fluorine-containing alkyl group R is carried out. With multiple adjustments, fluorosilicone rubber with different physical and chemical properties can be obtained, which not only further adjusts the physical and chemical properties of the fluorine diaphragm, but also increases the adjustment space for the Qms value of the speaker, providing more possibilities for acoustic design.
根据本申请的一个实施例,R基团为三氟丙基或三氟丁基。According to one embodiment of the present application, the R group is trifluoropropyl or trifluorobutyl.
也就是说,链段二中的R基团为含氟烷基,具体可以为三氟甲基、三氟乙基、三氟丙基,或者三氟丁基等。其中,由于三氟丙基在γ位置,具有更优异的耐热性,能够保证扬声器的声学性能,因此可以优选R基团为三氟丙基。That is to say, the R group in segment 2 is a fluorine-containing alkyl group, specifically trifluoromethyl, trifluoroethyl, trifluoropropyl, or trifluorobutyl. Among them, since the trifluoropropyl group is at the γ position, it has more excellent heat resistance and can ensure the acoustic performance of the speaker, so it is preferable that the R group is trifluoropropyl group.
在本申请的一些具体实施方式中,其他助剂为交联剂,交联剂为过氧化物,交联剂的分子结构式为R 5-O-O-R 5,R 5基团为
Figure PCTCN2022103241-appb-000029
Figure PCTCN2022103241-appb-000030
In some specific embodiments of the present application, the other auxiliary agent is a cross-linking agent, the cross-linking agent is a peroxide, the molecular structure formula of the cross-linking agent is R 5 -OOR 5 , and the R 5 group is
Figure PCTCN2022103241-appb-000029
Figure PCTCN2022103241-appb-000030
具体地,交联剂可以为2,4-二氯过氧化苯甲酰、过氧化苯甲酰、2,5-二甲基-2,5-二叔丁基过氧化己烷、二叔丁基过氧化物和过氧化二异丙苯中的至少一种。Specifically, the crosslinking agent can be 2,4-dichlorobenzoyl peroxide, benzoyl peroxide, 2,5-dimethyl-2,5-di-tert-butylperoxyhexane, di-tert-butyl At least one of base peroxide and dicumyl peroxide.
其中,交联剂是一种能在线型分子间起架桥作用,从而使多个线型分子相互键合交联成网状结构的物质。本申请中所涉及的交联剂可以称为“硫化剂”,其添加在基础聚合物中,直链的无规聚合物能够发生交联反应,即对基础聚合物硫化后,能够产生网状聚合物。网状聚合物可以增加橡胶的弹性、硬度、拉伸强度以及定伸强度等性能。上述的交联剂能够达到振膜所需的弹性、强度、拉伸强度以及定伸强度等性能。Among them, the cross-linking agent is a substance that can act as a bridge between linear molecules, so that multiple linear molecules are bonded and cross-linked to form a network structure. The cross-linking agent involved in this application can be referred to as "vulcanizing agent", which is added to the base polymer, and the linear random polymer can undergo a cross-linking reaction, that is, after the base polymer is vulcanized, it can produce a network polymer. The network polymer can increase the properties of rubber such as elasticity, hardness, tensile strength and elongation strength. The above-mentioned crosslinking agent can achieve the required properties of the diaphragm, such as elasticity, strength, tensile strength and elongation strength.
根据本申请的一个实施例,其他助剂为催化剂和抑制剂,其中,催化剂为含有铂元素的化合物或络合物,抑制剂为炔醇化合物。According to an embodiment of the present application, other auxiliary agents are catalysts and inhibitors, wherein the catalysts are compounds or complexes containing platinum, and the inhibitors are acetylenic alcohol compounds.
也就是说,可以在具有链段一、链段二和链段三的基础聚合物中添加填料、结构控制剂及催化剂和抑制剂经混炼成型组成振膜的氟硅橡胶膜层。其中,催化剂可以是含有铂元素的化合物或络合物,此类催化剂活性高、使用稳定性高,耐黄变性能好,能够有效地促进反应,加速对基础聚合物的硫化。抑制剂可以是炔醇化合物,炔醇抑制剂为含有炔基、极性基团羟基和非极性基团烃基的一类抑制剂,这种结构决定其具有许多优良的性能,如表面活性高、分散性好、毒性小、优良的低泡性和消泡性等。抑制剂可以与催化剂共同作用,使得基础聚合物能够聚合成网状聚合物,并达到振膜所需强度的同时,能够防止聚合过度,延缓氟硅橡胶老化。That is to say, fillers, structure control agents, catalysts and inhibitors can be added to the base polymer with segment 1, segment 2 and segment 3 to form the fluorosilicone rubber film layer of the diaphragm through kneading. Among them, the catalyst may be a compound or complex containing platinum. This type of catalyst has high activity, high stability in use, good yellowing resistance, and can effectively promote the reaction and accelerate the vulcanization of the base polymer. Inhibitors can be acetylenic alcohol compounds, and acetylenic alcohol inhibitors are a class of inhibitors containing alkynyl groups, polar group hydroxyl groups, and non-polar group hydrocarbon groups. This structure determines that it has many excellent properties, such as high surface activity. , Good dispersibility, low toxicity, excellent low foaming and defoaming properties, etc. The inhibitor can work together with the catalyst, so that the base polymer can be polymerized into a network polymer and achieve the required strength of the diaphragm, while preventing excessive polymerization and delaying the aging of fluorosilicone rubber.
根据本申请的一个实施例,填料为二氧化硅、表面改性二氧化硅、云母、石墨烯、粘土、碳酸钙、碳纳米管、高岭土、三氧化二铁、SnO 2、CeO 2和滑石粉中的一种或几种。 According to one embodiment of the present application, the filler is silica, surface-modified silica, mica, graphene, clay, calcium carbonate, carbon nanotubes, kaolin, ferric oxide, SnO 2 , CeO 2 and talcum powder one or more of them.
其中,二氧化硅、炭黑为补强剂,能够提升振膜材料的力学性能,金属氧化物可以改善振膜材料的耐热稳定性。Among them, silicon dioxide and carbon black are reinforcing agents, which can improve the mechanical properties of the diaphragm material, and metal oxides can improve the heat resistance stability of the diaphragm material.
在本申请的一些具体实施方式中,结构控制剂为二元醇、二有机基环硅醚、二有机基硅二醇、烷氧基硅烷、羟基含氟硅油、含Si-N键的有机硅化合物和含Si-O-B键的有机硅化合物中的至少一种。本申请的结构控制剂能够有效地控制氟硅橡胶结构化,进一步保证了氟硅橡胶具有良好的理化性质。In some specific embodiments of the present application, the structure control agent is dihydric alcohol, diorganocyclosilyl ether, diorganosilicon diol, alkoxysilane, hydroxyl fluorine-containing silicone oil, silicone containing Si-N bond compound and at least one of an organosilicon compound containing a Si-O-B bond. The structure control agent of the present application can effectively control the structure of the fluorosilicone rubber, further ensuring that the fluorosilicone rubber has good physical and chemical properties.
根据本申请的一个实施例,氟硅橡胶膜层的硬度为20A~95A。According to an embodiment of the present application, the hardness of the fluorosilicone rubber film layer is 20A-95A.
也就是说,氟硅橡胶膜层的硬度可以根据振膜性能的需要,在制备过程中进行选择,可以调节链段一、链段二和链段三的数量比例。或者是通过添加添加剂来改变其硬度,使得氟硅橡胶膜层的硬度在20A~95A范围内可以任意选择,例如20A、30A、45A、50A、70A、85A或95A等。优选地,氟硅橡胶膜层的硬度可以为30A~50A,该硬度下能够更好地满足振膜所需刚度和弹性,保证了扬声器的使用效果。That is to say, the hardness of the fluorosilicone rubber film layer can be selected during the preparation process according to the performance requirements of the diaphragm, and the ratio of the number of the first segment, the second segment and the third segment can be adjusted. Or change its hardness by adding additives, so that the hardness of the fluorosilicone rubber film layer can be arbitrarily selected within the range of 20A-95A, such as 20A, 30A, 45A, 50A, 70A, 85A or 95A. Preferably, the hardness of the fluorosilicone rubber film layer can be 30A-50A, which can better meet the rigidity and elasticity required by the diaphragm and ensure the use effect of the speaker.
在本申请的一些具体实施方式中,氟硅橡胶膜层的拉伸强度为1MPa~15MPa。In some specific embodiments of the present application, the tensile strength of the fluorosilicone rubber film layer is 1 MPa˜15 MPa.
也就是说,本申请的振膜的氟硅橡胶膜层的拉伸强度可以在1MPa~15MPa内进行选择,具体可以根据振膜的需求进行调整,例如1MPa、3MPa、5MPa、7MPa、10MPa、15MPa。优选地,氟硅橡胶膜层的拉伸强度可以为7Mpa~10Mpa,该范围能够使得振膜在具有一定弹性的同时,还能够保证一定的刚度,不易出现破膜、膜折的问题,提升扬声器的使用寿命。That is to say, the tensile strength of the fluorosilicone rubber film layer of the diaphragm of this application can be selected within 1MPa~15MPa, and can be adjusted according to the requirements of the diaphragm, such as 1MPa, 3MPa, 5MPa, 7MPa, 10MPa, 15MPa . Preferably, the tensile strength of the fluorosilicone rubber film layer can be 7Mpa to 10Mpa. This range can make the diaphragm have a certain degree of elasticity and at the same time ensure a certain degree of rigidity. service life.
根据本申请的一个实施例,氟硅橡胶膜层的厚度为30μm~250μm。According to an embodiment of the present application, the thickness of the fluorosilicone rubber film layer is 30 μm˜250 μm.
本发明的氟硅橡胶膜层的厚度可以在30μm~250μm范围内任意选择,可以根据具体需求进行调整,例如30μm、50μm、100μm、150μm、200μm、250μm等。因硫化橡胶的强度相对纯弹性体较低,为满足振膜振动所需的刚度,需要匹配一定的厚度。但是厚度太大会导致振膜振动空间的损失,而且振膜厚度太大会增大振膜的重量,由此会降低振膜的灵敏度,因此,优选地,氟硅橡胶膜层的厚度可以为60μm~120μm,此时,振膜的厚度可以很好地兼顾振膜振动所需的刚度、回弹性和阻尼性。The thickness of the fluorosilicone rubber film layer of the present invention can be arbitrarily selected within the range of 30 μm to 250 μm, and can be adjusted according to specific needs, such as 30 μm, 50 μm, 100 μm, 150 μm, 200 μm, 250 μm, etc. Because the strength of vulcanized rubber is lower than that of pure elastic body, in order to meet the stiffness required for diaphragm vibration, a certain thickness needs to be matched. However, if the thickness is too large, the vibration space of the diaphragm will be lost, and if the thickness of the diaphragm is too large, the weight of the diaphragm will be increased, which will reduce the sensitivity of the diaphragm. Therefore, preferably, the thickness of the fluorosilicone rubber film layer can be 60 μm~ 120μm, at this time, the thickness of the diaphragm can well take into account the stiffness, resilience and damping required for the vibration of the diaphragm.
在本申请的一些具体实施方式中,氟硅橡胶膜层的损耗因子≥0.1。In some specific embodiments of the present application, the loss factor of the fluorosilicone rubber film layer is ≥0.1.
本发明中氟硅橡胶膜层的损耗因子是采用DMA温度扫描模式、1Hz振动频率、3℃/min升温速率得到的数据,其与振膜的厚度相配合,可以进一步优化振膜的性能。通常损耗因子越高,材料的阻尼性越好,振膜材料的阻尼性提升有利于减少振动过程中的偏振,降低产品失真,提升听音良率。例如,损耗因子可以为0.10、0.11、0.12、0.14、0.15、0.16、0.17、0.18、0.19、0.2或者0.21等。The loss factor of the fluorosilicone rubber film layer in the present invention is the data obtained by using DMA temperature scanning mode, 1 Hz vibration frequency, and 3°C/min heating rate, which can further optimize the performance of the diaphragm by matching with the thickness of the diaphragm. Generally, the higher the loss factor, the better the damping property of the material. The improvement of the damping property of the diaphragm material is beneficial to reduce the polarization during the vibration process, reduce product distortion, and improve the listening yield. For example, the loss factor may be 0.10, 0.11, 0.12, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, or 0.21.
根据本申请的一个实施例,还可以在基础聚合物中添加填料、结构控制剂及其他助剂经混炼形成氟硅混炼胶,振膜的制作方法还包括对氟硅混炼胶采用模压成型、注塑成型或气压成型以形成氟硅橡胶膜层。由此,该制备方法采用常规工序,可选择性强,通用性高,流程简单,适合推广使用。According to an embodiment of the present application, fillers, structure control agents and other additives can also be added to the base polymer to form fluorosilicone compound rubber through mixing. Molding, injection molding or air molding to form the fluorosilicone film layer. Therefore, the preparation method adopts conventional procedures, has strong selectivity, high versatility, simple process, and is suitable for popularization and use.
总而言之,根据本发明实施例的发声装置的振膜的制作方法,通过采用具有链段一、链段二和链段三的直链无规聚合物为基础聚合物,并在基础聚合物中添加添加剂,加工成型后得到振膜的氟硅橡胶膜层,能够使得振膜具有良好的阻尼性能,保证采用该振膜的扬声器的使用效果,使得扬声器的Qms值具有更大的调整空间,为声学设计提供了更多的可能性。同时由于含氟烷基侧链的存在,振膜材料在耐化学品性能(如汗液、香水等)方面表现优异。In a word, according to the manufacturing method of the diaphragm of the sound generating device according to the embodiment of the present invention, the linear random polymer having the first segment, the second segment and the third segment is used as the base polymer, and the base polymer is added Additives, the fluorosilicone rubber film layer of the diaphragm can be obtained after processing and forming, which can make the diaphragm have good damping performance, ensure the use effect of the speaker using the diaphragm, and make the Qms value of the speaker have more room for adjustment. Design offers more possibilities. At the same time, due to the existence of fluorine-containing alkyl side chains, the diaphragm material has excellent performance in chemical resistance (such as sweat, perfume, etc.).
根据本申请实施例还提供了一种发声装置,包括振动系统以及与振动系统相配合的磁路系统,振动系统包括振膜和结合在振膜一侧的音圈,磁路系统驱动音圈振动以带动振膜发声,振膜为上述的振膜。According to the embodiment of the present application, there is also provided a sound generating device, including a vibration system and a magnetic circuit system matched with the vibration system, the vibration system includes a diaphragm and a voice coil combined on one side of the diaphragm, and the magnetic circuit system drives the voice coil to vibrate To drive the vibrating membrane to produce sound, the vibrating membrane is the above-mentioned vibrating membrane.
根据本申请实施例还提供了一种发声装置,包括壳体以及设在壳体内的磁路系统和振动系统,振动系统包括音圈、第一振膜和第二振膜,音圈的顶部与第一振膜相连,磁路系统驱动音圈振动以带动第一振膜发声,第二振膜的两端分别与壳体和音圈的底部相连,第二振膜为上述的振膜。According to an embodiment of the present application, there is also provided a sounding device, which includes a casing, a magnetic circuit system and a vibration system disposed in the casing, the vibration system includes a voice coil, a first diaphragm and a second diaphragm, and the top of the voice coil is connected to the The first diaphragm is connected, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, the two ends of the second diaphragm are respectively connected with the shell and the bottom of the voice coil, and the second diaphragm is the above-mentioned diaphragm.
本发明提供的振膜可组成任意构造的发声装置,例如以下典型的发声装置:包括振动系统和与振动系统相配合的磁路系统,振动系统包括振膜和结合在振膜一侧的音圈。当发声装置工作时,音圈通电后在磁路系统的 磁场力的作用下,音圈可以上下振动以带动振膜振动,振膜振动时可以进行发声。The vibrating membrane provided by the present invention can form a sounding device of any structure, such as the following typical sounding device: including a vibration system and a magnetic circuit system matched with the vibrating system, the vibrating system includes a vibrating membrane and a voice coil combined on one side of the vibrating membrane . When the sound generating device is working, the voice coil can vibrate up and down under the action of the magnetic field force of the magnetic circuit system after the voice coil is energized to drive the vibration of the diaphragm, and the sound can be produced when the diaphragm vibrates.
根据本发明另一方面的实施例,发声装置可以包括壳体以及设在壳体内的磁路系统和振动系统,振动系统可以包括音圈、第一振膜和第二振膜,音圈的顶部与第一振膜相连,磁路系统系统驱音圈振动以带动第一振膜发声,第二振膜的两端分别与壳体和音圈的底部相连。其中,第二振膜可以为根据本发明上述实施例中的振膜。According to another embodiment of the present invention, the sound generating device may include a housing and a magnetic circuit system and a vibration system disposed in the housing. The vibration system may include a voice coil, a first diaphragm and a second diaphragm, and the top of the voice coil Connected with the first diaphragm, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, and the two ends of the second diaphragm are respectively connected with the shell and the bottom of the voice coil. Wherein, the second diaphragm may be the diaphragm according to the foregoing embodiments of the present invention.
也就是说,第一振膜可以用于振动发声,第二振膜可以用于平衡音圈的振动。具体而言,当发声装置工作时,音圈通电后在磁路系统的磁场力的作用下,音圈可以上下振动以带动第一振膜振动,第一振膜振动时可以进行发声。第二振膜也可以跟随音圈上下振动,由于第二振膜的两端分别与壳体和音圈的底部相连,第二振膜可以平衡音圈的振动,可以防止音圈出现偏振的现象,从而可以提升发声装置的发声效果。That is to say, the first diaphragm can be used to vibrate and produce sound, and the second diaphragm can be used to balance the vibration of the voice coil. Specifically, when the sound generating device is working, the voice coil can vibrate up and down under the action of the magnetic field force of the magnetic circuit system after the voice coil is energized to drive the first diaphragm to vibrate, and the first diaphragm can vibrate to produce sound. The second diaphragm can also vibrate up and down with the voice coil. Since the two ends of the second diaphragm are respectively connected to the bottom of the shell and the voice coil, the second diaphragm can balance the vibration of the voice coil and prevent the polarization of the voice coil. Therefore, the sounding effect of the sounding device can be improved.
需要进行说明的是,可以将第一振膜和第二振膜同时采用本发明上述实施例的振膜,也可以是第一振膜和第二振膜中的一个采用本发明上述实施例的振膜,本发明对此不作具体限制。It should be noted that the first diaphragm and the second diaphragm can use the diaphragm of the above-mentioned embodiment of the present invention at the same time, or one of the first diaphragm and the second diaphragm can adopt the diaphragm of the above-mentioned embodiment of the present invention. The diaphragm, which is not specifically limited in the present invention.
进一步地,本领域技术人员可根据实际产品需求对扬声器振动单元100做相应的调整。例如,如图1所示,折环部11向音圈20侧凸起,球顶部12位于折环部11下表面,振动系统中添加定心支片等。发声振膜10由折环部11和球顶部12组成,具有含氟烷基侧链的聚硅氧烷聚合物制备的振膜10可位于折环部11,也可位于折环部11及球顶部12。Further, those skilled in the art can make corresponding adjustments to the speaker vibration unit 100 according to actual product requirements. For example, as shown in FIG. 1 , the surround portion 11 protrudes toward the voice coil 20 , the ball top 12 is located on the lower surface of the surround portion 11 , and a damper is added to the vibration system. The sounding diaphragm 10 is made up of a ring portion 11 and a ball top 12, and the diaphragm 10 made of a polysiloxane polymer having a fluoroalkyl side chain can be located at the ring portion 11, or at the ring portion 11 and the ball. Top 12.
下面结合具体实施例对本发明的发声装置的振膜进行具体说明。The diaphragm of the sound generating device of the present invention will be specifically described below in conjunction with specific embodiments.
对比例一Comparative example one
按重量份计,采用65份甲基乙烯基聚硅氧烷为基础聚合物,30份二氧化硅为补强填料,3份羟基氟硅油为结构控制剂,0.1份的氯铂酸醇溶液为催化剂,1.9份的1-乙炔基-1-环己醇与含氟硅油混合物为抑制剂。硫化后形成以二氧化硅为填料的振膜材料,组装成产品。In parts by weight, 65 parts of methyl vinyl polysiloxane are used as the base polymer, 30 parts of silicon dioxide are used as reinforcing fillers, 3 parts of hydroxyl fluorosilicone oil is used as a structure control agent, and 0.1 part of chloroplatinic acid alcohol solution is Catalyst, 1.9 parts of 1-ethynyl-1-cyclohexanol and fluorine-containing silicone oil mixture as inhibitor. After vulcanization, a vibrating film material filled with silicon dioxide is formed and assembled into a product.
实施例一Embodiment one
按重量份计,采用70份含基础聚合物(三氟丙基与Si摩尔比为1:100),25份二氧化硅补强剂,3份羟基氟硅油为结构控制剂,0.1份的氯铂酸醇溶液为催化剂,1.9份的1-乙炔基-1-环己醇与含氟硅油混合物为抑制剂。硫化后形成以二氧化硅为填料的振膜材料,组装成产品。In parts by weight, use 70 parts of basic polymer (trifluoropropyl to Si molar ratio is 1:100), 25 parts of silica reinforcing agent, 3 parts of hydroxyl fluorosilicone oil as structure control agent, 0.1 part of chlorine Platinic acid alcohol solution was used as catalyst, and 1.9 parts of 1-ethynyl-1-cyclohexanol and fluorine-containing silicone oil mixture was used as inhibitor. After vulcanization, a vibrating film material filled with silicon dioxide is formed and assembled into a product.
实施例二Embodiment two
按重量份计,采用67份含基础聚合物(三氟丙基与Si摩尔比为30:100),30份二氧化硅补强剂,0.1份的氯铂酸醇溶液为催化剂,2.4份的1-乙炔基-1-环己醇与含氟硅油混合物为抑制剂。硫化后形成以二氧化硅为填料的振膜材料,组装成产品。In parts by weight, 67 parts of basic polymer (trifluoropropyl and Si molar ratio is 30:100), 30 parts of silica reinforcing agent, 0.1 part of chloroplatinic acid alcohol solution as catalyst, 2.4 parts of The mixture of 1-ethynyl-1-cyclohexanol and fluorine-containing silicone oil is an inhibitor. After vulcanization, a vibrating film material filled with silicon dioxide is formed and assembled into a product.
实施例三Embodiment three
按重量份计,采用65份含基础聚合物(三氟丙基与Si摩尔比为60:100),31份二氧化硅补强剂,1份羟基氟硅油为结构控制剂,0.2份的氯铂酸醇溶液为催化剂,2.8份的1-乙炔基-1-环己醇与含氟硅油混合物为抑制剂。硫化后形成以二氧化硅为填料的振膜材料,组装成产品。In parts by weight, 65 parts of basic polymer (trifluoropropyl to Si molar ratio is 60:100), 31 parts of silica reinforcing agent, 1 part of hydroxyl fluorosilicone oil as structure control agent, 0.2 parts of chlorine Platinic acid alcohol solution was used as catalyst, and 2.8 parts of 1-ethynyl-1-cyclohexanol and fluorine-containing silicone oil mixture was used as inhibitor. After vulcanization, a vibrating film material filled with silicon dioxide is formed and assembled into a product.
实施例四Embodiment four
按重量份计,采用75份含基础聚合物(三氟丙基与Si摩尔比为100:100),20份二氧化硅补强剂,2份羟基氟硅油为结构控制剂,0.2份的氯铂酸醇溶液为催化剂,2.8份的1-乙炔基-1-环己醇与含氟硅油混合物为抑制剂。硫化后形成以二氧化硅为填料的振膜材料,组装成产品。In parts by weight, 75 parts of basic polymer (trifluoropropyl to Si molar ratio is 100:100), 20 parts of silica reinforcing agent, 2 parts of hydroxyl fluorosilicone oil as structure control agent, 0.2 parts of chlorine Platinic acid alcohol solution was used as catalyst, and 2.8 parts of 1-ethynyl-1-cyclohexanol and fluorine-containing silicone oil mixture was used as inhibitor. After vulcanization, a vibrating film material filled with silicon dioxide is formed and assembled into a product.
其中,实施例一、实施例二、实施例三和实施例四制备的振膜含有以下链段的网状聚合物
Figure PCTCN2022103241-appb-000031
Among them, the vibrating membranes prepared in Embodiment 1, Embodiment 2, Embodiment 3 and Embodiment 4 contain the network polymer of the following chain segments
Figure PCTCN2022103241-appb-000031
具体地,如表一所示,表一为对比例一、实施例一、实施例二、实施例三和实施例四中各原料的配比表。对比例一、实施例一、实施例二、实施例三和实施例四分别按照如上对应的配方将基础聚合物、填料、结构控制剂加至捏合机中,加热至100℃,抽真空,混炼4h~8h,降至室温后加入交联剂,继续混炼2h后得到所需的混炼胶(氟硅橡胶)。采用模压的方式制备厚度约2mm的样品进行材料性能测试。Specifically, as shown in Table 1, Table 1 is the ratio table of each raw material in Comparative Example 1, Example 1, Example 2, Example 3 and Example 4. Comparative Example 1, Example 1, Example 2, Example 3 and Example 4 respectively add the basic polymer, filler and structure control agent into the kneader according to the corresponding formula above, heat to 100°C, vacuumize, and mix After 4h-8h of kneading, add the crosslinking agent after cooling down to room temperature, and continue kneading for 2h to obtain the desired rubber compound (fluorosilicone rubber). Samples with a thickness of about 2 mm were prepared by molding for material performance testing.
表一Table I
Figure PCTCN2022103241-appb-000032
Figure PCTCN2022103241-appb-000032
测试指标:硬度、拉伸强度、损耗因子Test indicators: hardness, tensile strength, loss factor
如表二所示,表二为对对比例一、实施例一、实施例二、实施例三和实施例四的振膜进行性能测试的测试结果。通过对对比例一、实施例一、实施例二、实施例三和实施例四的数据对比可以看出,硬度相同的前提下,随着三氟丙基与硅原子摩尔比的增加,材料的拉伸强度、损耗因子逐渐变大。也就是说,通过调节R基团与硅原子摩尔比,能够调节振膜材料的拉伸强度和损耗因子,并且在R基团与硅原子摩尔比增加时,材料的拉伸强度、损耗因子逐渐变大,可以根据扬声器的性能需求,来选择R基团与硅 原子摩尔比。As shown in Table 2, Table 2 shows the performance test results of the diaphragms of Comparative Example 1, Example 1, Example 2, Example 3 and Example 4. By comparing the data of Comparative Example 1, Example 1, Example 2, Example 3 and Example 4, it can be seen that under the same premise of hardness, with the increase of the molar ratio of trifluoropropyl to silicon atoms, the The tensile strength and loss factor gradually increase. That is to say, by adjusting the molar ratio of R groups to silicon atoms, the tensile strength and loss factor of the diaphragm material can be adjusted, and when the molar ratio of R groups to silicon atoms increases, the tensile strength and loss factor of the material gradually increase. becomes larger, the molar ratio of R groups to silicon atoms can be selected according to the performance requirements of the speaker.
其中,材料测试及取值标准如下:Among them, the material testing and value standards are as follows:
硬度:采用GBT531.1-2008标准进行测试;Hardness: tested by GBT531.1-2008 standard;
拉伸强度:采用GBT528-2009标准进行拉伸测试,拉伸速率采用300mm/min进行测试;Tensile strength: GBT528-2009 standard is used for tensile test, and the tensile rate is tested at 300mm/min;
损耗因子:采用ASTM D412-2016标准进行测试,测试振动频率为1Hz,升温速率为3℃/min,取值为23℃下的数值。Loss factor: Tested according to ASTM D412-2016 standard, the test vibration frequency is 1Hz, the heating rate is 3°C/min, and the value is taken at 23°C.
表二Table II
Figure PCTCN2022103241-appb-000033
Figure PCTCN2022103241-appb-000033
测试指标:Qms值Test indicator: Qms value
进一步地,采用如上的混炼胶,放置模压成型设备中,在成型温度175℃,时间为180s的条件下进行硫化,制备得到厚度约为100μm的振膜。按照产品设计,进行裁切后组装至扬声器系统中进行产品声学测试。采用Klippel设备进行产品的小信号(LPM)测试,得到相应的TS参数,其中Qms为机械品质因数,可反映振膜的阻尼对扬声器单元共振的影响程度。Further, the above compounded rubber was used, placed in a compression molding equipment, and vulcanized at a molding temperature of 175° C. for 180 s to prepare a diaphragm with a thickness of about 100 μm. According to the product design, it is cut and assembled into the speaker system for product acoustic testing. The small signal (LPM) test of the product is carried out with Klippel equipment, and the corresponding TS parameters are obtained, where Qms is the mechanical quality factor, which can reflect the influence of the damping of the diaphragm on the resonance of the speaker unit.
如表二所示,通过对对比例一、实施例一、实施例二、实施例三和实施例四的数据对比可以发现,不同配方间Qms值变化较大,由于本申请的基础聚合物为无规聚合物,能够提供更多的R基团与硅原子摩尔配比,使其配方多样化,从而获得不同的Qms。As shown in Table 2, by comparing the data of Comparative Example 1, Example 1, Example 2, Example 3 and Example 4, it can be found that the Qms value varies greatly between different formulations, because the basic polymer of the present application is Atactic polymers can provide more molar ratios of R groups and silicon atoms to diversify their formulations to obtain different Qms.
由此可见,采用本发明的材料可为扬声器的品质因数提供较大选择空 间,增加了扬声器的设计余量,为声学设计提供了更多的可能性。It can be seen that the use of the material of the present invention can provide a larger selection space for the quality factor of the loudspeaker, increase the design margin of the loudspeaker, and provide more possibilities for acoustic design.
测试指标:油酸接触后F0变化量Test index: F0 change after oleic acid exposure
此外,由于汗液中主要成分为油酸油脂,因此为测试振膜材料的耐汗液性能,可以在振膜表面涂抹油酸油脂,静止24小时后,测试扬声器的谐振频率F0。In addition, since the main component of sweat is oleic acid grease, in order to test the sweat resistance of the diaphragm material, you can apply oleic acid grease on the surface of the diaphragm, and test the resonant frequency F0 of the speaker after standing still for 24 hours.
如表二所示,随三氟丙基比硅原子的摩尔比增加,振膜与油酸接触前后,F0的变化量变小。也就是说,当R基团与硅原子摩尔比增加时,振膜具有良好的耐化学品性能,能够保证振膜的声学性能稳定,有效地降低了汗液、香水等液体对扬声器性能的影响。As shown in Table 2, as the molar ratio of trifluoropropyl group to silicon atom increases, the change of F0 becomes smaller before and after the diaphragm contacts with oleic acid. That is to say, when the molar ratio of R groups to silicon atoms increases, the diaphragm has good chemical resistance, which can ensure the stable acoustic performance of the diaphragm and effectively reduce the impact of sweat, perfume and other liquids on the performance of the speaker.
另外,如图2所示,图2示出了根据本发明实施例一的发声装置的振膜与对比例的振膜的红外谱图,从图2中可以看出,在波长为1210nm左右的条件下,实施例一中含有三氟丙基的振膜具有强吸收峰,而对比例中则没有该吸收峰,可以验证根据本发明的振膜中存在三氟丙基。In addition, as shown in Figure 2, Figure 2 shows the infrared spectrum of the diaphragm of the sound generating device according to Embodiment 1 of the present invention and the diaphragm of the comparative example, as can be seen from Figure 2, at a wavelength of about 1210nm Under certain conditions, the vibrating film containing trifluoropropyl group in Example 1 has a strong absorption peak, but there is no such absorption peak in the comparative example, which can verify the presence of trifluoropropyl group in the vibrating film according to the present invention.
由此,本申请通过采用包括链段一、链段二和链段三无规聚合的硅氧烷聚合物作为氟硅橡胶膜层的基础聚合物,通过调节硅氧烷聚合物主链中的Si与含氟烷基R的比例,能够调节氟硅橡胶的理化性质,能够得到不同性能需求的振膜,使得采用该振膜的扬声器的Qms值调整空间大,为声学设计提供了更多的可能性。并且,氟硅橡胶膜层还具有良好的耐化学品性能,不仅有效地保证了扬声器的使用效果,而且能够提升扬声器的使用寿命。Thus, the present application adopts the siloxane polymer comprising segment one, segment two and segment three random polymerization as the base polymer of the fluorosilicone rubber film layer, and by adjusting the siloxane polymer in the main chain of the siloxane polymer The ratio of Si to fluorine-containing alkyl group R can adjust the physical and chemical properties of fluorosilicone rubber, and can obtain diaphragms with different performance requirements, so that the Qms value of the speaker using this diaphragm has a large adjustment space, providing more flexibility for acoustic design. possibility. Moreover, the fluorosilicone rubber film layer also has good chemical resistance, which not only effectively guarantees the use effect of the speaker, but also improves the service life of the speaker.
虽然已经通过例子对本申请的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本申请的范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, rather than limiting the scope of the present application. Those skilled in the art will appreciate that modifications can be made to the above embodiments without departing from the scope and spirit of the application. The scope of the application is defined by the appended claims.

Claims (16)

  1. 一种发声装置的振膜,其特征在于,所述振膜包括至少一层氟硅橡胶膜层,所述氟硅橡胶膜层中的网状聚合物包括第一链段、第二链段和第三链段,所述第一链段为
    Figure PCTCN2022103241-appb-100001
    所述第二链段为
    Figure PCTCN2022103241-appb-100002
    所述第三链段为
    Figure PCTCN2022103241-appb-100003
    Figure PCTCN2022103241-appb-100004
    中的至少一个;
    A vibrating membrane of a sounding device, characterized in that the vibrating membrane comprises at least one layer of fluorosilicone rubber film layer, and the network polymer in the fluorosilicone rubber film layer comprises a first chain segment, a second chain segment and The third chain segment, the first chain segment is
    Figure PCTCN2022103241-appb-100001
    The second segment is
    Figure PCTCN2022103241-appb-100002
    The third segment is
    Figure PCTCN2022103241-appb-100003
    Figure PCTCN2022103241-appb-100004
    at least one of;
    其中,R基团为含氟烷基,R 3基团为甲基、乙基或者苯基,R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,R 4基团为甲基或者苯基,R 5基团为
    Figure PCTCN2022103241-appb-100005
    Figure PCTCN2022103241-appb-100006
    Wherein, the R group is a fluorine-containing alkyl group, the R group is a methyl group, an ethyl group or a phenyl group, the R group is a hydrogen group, a methyl group, an ethyl group or a phenyl group, and the R group is a methyl group, Ethyl or phenyl, R 4 group is methyl or phenyl, R 5 group is
    Figure PCTCN2022103241-appb-100005
    Figure PCTCN2022103241-appb-100006
  2. 根据权利要求1所述的发声装置的振膜,其特征在于,所述网状聚合物中的所述R基团与Si原子的摩尔比为(1~100):100。The diaphragm of the sound generating device according to claim 1, characterized in that, the molar ratio of the R group to the Si atom in the network polymer is (1-100):100.
  3. 一种发声装置的振膜的制作方法,其特征在于,所述制作方法包括:A method for manufacturing a diaphragm of a sounding device, characterized in that the method includes:
    以包括含氟烷基侧链的硅氧烷聚合物为基础聚合物,在所述基础聚合物中添加填料、结构控制剂及其他助剂经混炼成型组成所述振膜的氟硅橡胶膜层;The fluorosilicone rubber film of the vibrating film is formed by mixing the siloxane polymer containing fluoroalkyl side chains as the base polymer, adding fillers, structure control agents and other additives to the base polymer layer;
    其中,所述硅氧烷聚合物为由链段一、链段二和链段三组成主链、由 侧链基团封端的直链无规聚合物,所述链段一为:
    Figure PCTCN2022103241-appb-100007
    所述链段二为:
    Figure PCTCN2022103241-appb-100008
    所述链段三为:
    Figure PCTCN2022103241-appb-100009
    Wherein, the siloxane polymer is a linear random polymer with a main chain composed of segment 1, segment 2 and segment 3 and terminated by a side chain group, and the segment 1 is:
    Figure PCTCN2022103241-appb-100007
    The second segment is:
    Figure PCTCN2022103241-appb-100008
    The third segment is:
    Figure PCTCN2022103241-appb-100009
    所述链段一中的R基团为含氟烷基,R 3基团为甲基、乙基或者苯基,所述链段二中的R 1基团为氢基、甲基、乙基或者苯基,R 2基团为甲基、乙基或者苯基,所述链段三中的R 4基团为甲基或者苯基。 The R group in the segment one is a fluorine-containing alkyl group, the R group is methyl, ethyl or phenyl, and the R group in the segment two is a hydrogen group, a methyl group, an ethyl group Or phenyl, the R2 group is methyl, ethyl or phenyl, and the R4 group in the segment three is methyl or phenyl.
  4. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述基础聚合物中的所述R基团与Si原子的摩尔比为(1~100):100。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that, the molar ratio of the R group in the base polymer to the Si atom is (1-100):100.
  5. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述R基团为三氟丙基或三氟丁基。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that, the R group is trifluoropropyl or trifluorobutyl.
  6. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述其他助剂为交联剂,所述交联剂为过氧化物,所述交联剂的分子结构式为R 5-O-O-R 5,其中,R 5基团为
    Figure PCTCN2022103241-appb-100010
    Figure PCTCN2022103241-appb-100011
    The manufacturing method of the diaphragm of the sound generating device according to claim 3, wherein the other auxiliary agent is a crosslinking agent, the crosslinking agent is a peroxide, and the molecular structural formula of the crosslinking agent is R 5 -OOR 5 , wherein the R 5 group is
    Figure PCTCN2022103241-appb-100010
    Figure PCTCN2022103241-appb-100011
  7. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述其他助剂为催化剂和抑制剂,其中,所述催化剂为含有铂元素的化合物或络合物,所述抑制剂为炔醇化合物。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that, the other additives are catalysts and inhibitors, wherein the catalysts are compounds or complexes containing platinum, and the inhibitors are The agent is an acetylenic alcohol compound.
  8. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述填料为二氧化硅、表面改性二氧化硅、云母、石墨烯、粘土、碳酸钙、碳纳米管、高岭土、三氧化二铁、SnO 2、CeO 2和滑石粉中的一种或几种。 The manufacturing method of the diaphragm of the sounding device according to claim 3, wherein the filler is silicon dioxide, surface-modified silicon dioxide, mica, graphene, clay, calcium carbonate, carbon nanotubes, kaolin , ferric oxide, SnO 2 , CeO 2 and talcum powder or one or more.
  9. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述结构控制剂为二元醇、二有机基环硅醚、二有机基硅二醇、烷氧基硅烷、羟基含氟硅油、含Si-N键的有机硅化合物和含Si-O-B键的有机硅化 合物中的至少一种。The manufacturing method of the diaphragm of the sound generating device according to claim 3, wherein the structure control agent is dihydric alcohol, diorganocyclosilyl ether, diorganosilanediol, alkoxysilane, hydroxyl At least one of fluorine-containing silicone oil, an organosilicon compound containing a Si-N bond, and an organosilicon compound containing a Si-O-B bond.
  10. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述氟硅橡胶膜层的硬度为20A~95A。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that the hardness of the fluorosilicone rubber film layer is 20A-95A.
  11. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述氟硅橡胶膜层的拉伸强度为1MPa~15MPa。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that the tensile strength of the fluorosilicone rubber film layer is 1 MPa˜15 MPa.
  12. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述氟硅橡胶膜层的厚度为30μm~250μm。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that the thickness of the fluorosilicone rubber film layer is 30 μm˜250 μm.
  13. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述氟硅橡胶膜层的损耗因子≥0.1。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that the loss factor of the fluorosilicone rubber film layer is ≥0.1.
  14. 根据权利要求3所述的发声装置的振膜的制作方法,其特征在于,所述基础聚合物中添加填料、结构控制剂及其他助剂经混炼形成氟硅混炼胶,所述振膜的制作方法还包括:对所述氟硅混炼胶采用模压成型、注塑成型或气压成型以形成所述氟硅橡胶膜层。The manufacturing method of the diaphragm of the sound generating device according to claim 3, characterized in that, adding fillers, structure control agents and other additives to the base polymer and kneading to form a fluorosilicone compound, the diaphragm The manufacturing method further includes: forming the fluorosilicone rubber film layer by compression molding, injection molding or air pressure molding on the fluorosilicone compound rubber.
  15. 一种发声装置,其特征在于,包括振动系统以及与所述振动系统相配合的磁路系统,所述振动系统包括振膜和结合在所述振膜一侧的音圈,所述磁路系统驱动所述音圈振动以带动所述振膜发声,所述振膜为权利要求1或2中所述的振膜。A sounding device, characterized in that it includes a vibration system and a magnetic circuit system matched with the vibration system, the vibration system includes a diaphragm and a voice coil combined on one side of the diaphragm, the magnetic circuit system The voice coil is driven to vibrate to drive the diaphragm to produce sound, and the diaphragm is the diaphragm described in claim 1 or 2 .
  16. 一种发声装置,其特征在于,包括壳体以及设在所述壳体内的磁路系统和振动系统,所述振动系统包括音圈、第一振膜和第二振膜,所述音圈的顶部与所述第一振膜相连,所述磁路系统驱动所述音圈振动以带动所述第一振膜发声,所述第二振膜的两端分别与所述壳体和所述音圈的底部相连,所述第二振膜为权利要求1或2中所述的振膜。A sounding device, characterized in that it includes a housing and a magnetic circuit system and a vibration system arranged in the housing, the vibration system includes a voice coil, a first diaphragm and a second diaphragm, the voice coil The top is connected to the first diaphragm, the magnetic circuit system drives the voice coil to vibrate to drive the first diaphragm to produce sound, and the two ends of the second diaphragm are respectively connected to the housing and the sound The bottom of the circle is connected, and the second diaphragm is the diaphragm described in claim 1 or 2.
PCT/CN2022/103241 2021-08-11 2022-07-01 Diaphragm of sound generation device, preparation method therefor, and sound generation device WO2023016132A1 (en)

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CN113754905B (en) * 2021-08-11 2024-02-02 歌尔股份有限公司 Vibrating diaphragm of sound generating device, manufacturing method of vibrating diaphragm and sound generating device
CN113754906B (en) * 2021-08-11 2024-04-05 歌尔股份有限公司 Vibrating diaphragm of sound generating device, manufacturing method of vibrating diaphragm and sound generating device
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