WO2023008902A1 - Biodegradable resin composition, and biodegradable film and biodegradable product using same - Google Patents

Biodegradable resin composition, and biodegradable film and biodegradable product using same Download PDF

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WO2023008902A1
WO2023008902A1 PCT/KR2022/011026 KR2022011026W WO2023008902A1 WO 2023008902 A1 WO2023008902 A1 WO 2023008902A1 KR 2022011026 W KR2022011026 W KR 2022011026W WO 2023008902 A1 WO2023008902 A1 WO 2023008902A1
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resin
biodegradable
pha
weight
resin composition
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PCT/KR2022/011026
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French (fr)
Korean (ko)
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여준석
정민호
김정수
박정일
윤기철
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씨제이제일제당(주)
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Publication of WO2023008902A1 publication Critical patent/WO2023008902A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/16Compositions of unspecified macromolecular compounds the macromolecular compounds being biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

Definitions

  • the present invention relates to a biodegradable resin composition, and a biodegradable film and biodegradable product using the same.
  • PLA polylactic acid
  • PBAT polybutylene adipate terephthalate
  • PBS polybutylene succinate
  • biodegradable resin when applied to a bag, excellent biodegradability as well as excellent mechanical properties are required.
  • a pay-as-you-go bag requires excellent mechanical properties such as strength and flexibility to handle the weight of various wastes, and also requires excellent optical transparency to check the contents.
  • PLA was applied to the envelope, but the PLA is biodegradable, but has a problem of insufficient resistance to tearing (tear) due to low flexibility.
  • Patent Document 1 Korean Patent Publication No. 2006-0039967
  • An object of the present invention is to provide a biodegradable resin composition that is biodegradable in both soil and sea while having excellent mechanical properties such as tensile strength, elongation, flexibility and impact resistance and optical properties of light transmittance.
  • Another object of the present invention is to provide a biodegradable film formed from the biodegradable resin composition and a manufacturing method thereof.
  • Another object of the present invention is to provide a biodegradable product formed from the biodegradable resin composition and biodegradable in both soil and ocean.
  • the present invention is a biodegradable resin composition
  • a biodegradable resin composition comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable resin composition, the polyhydroxyal It provides a biodegradable resin composition comprising 40% to 99% by weight of a carnoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin.
  • PHA polyhydroxyalkanoate
  • PBAT polybutylene adipate terephthalate
  • the present invention is a biodegradable film comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable film, the polyhydroxyal A biodegradable film comprising 40% to 99% by weight of a carnoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin is provided.
  • PHA polyhydroxyalkanoate
  • PBAT polybutylene adipate terephthalate
  • the present invention 1) preparing a biodegradable pellet (pellet) containing a polyhydroxyalkanoate (PHA) resin and polybutylene adipate terephthalate (PBAT) resin; And 2) a method for producing a biodegradable film comprising the step of molding the biodegradable pellets, based on the total weight of the biodegradable film, the polyhydroxyalkanoate (PHA) resin in an amount of 40% to 99% by weight It provides a method for producing a biodegradable film comprising 1 wt% to 60 wt% of the polybutylene adipate terephthalate (PBAT) resin.
  • PBAT polybutylene adipate terephthalate
  • the present invention provides a biodegradable product formed from the biodegradable resin composition.
  • the biodegradable resin composition according to an embodiment includes a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin in specific amounts, thereby improving mechanical properties of tensile strength, elongation, flexibility and impact resistance. And it is possible to provide a biodegradable film that has excellent optical properties of light transmittance and is biodegradable in both soil and ocean.
  • PHA polyhydroxyalkanoate
  • PBAT polybutylene adipate terephthalate
  • the biodegradable film formed from the biodegradable resin composition according to another embodiment is a variety of biodegradable products such as biodegradable bags, biodegradable volume-rate bags, biodegradable shopping bags, biodegradable plastic bags, biodegradable zipper bags, and biodegradable garbage bags. It can be applied to, and can effectively act on environmental preservation with excellent physical properties.
  • FIG. 1 shows a flow chart of a manufacturing process of a biodegradable film according to an embodiment of the present invention.
  • Embodiments are not limited to the contents disclosed below, and may be modified in various forms unless the gist of the invention is changed.
  • the biodegradable resin composition according to an embodiment of the present invention is a biodegradable resin composition comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, the biodegradable resin composition Based on the total weight, including 40% to 99% by weight of the polyhydroxyalkanoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin .
  • PHA polyhydroxyalkanoate
  • PBAT polybutylene adipate terephthalate
  • the biodegradable resin composition can simultaneously improve mechanical properties such as tensile strength, elongation, flexibility and impact resistance, and optical properties such as light transmittance.
  • the biodegradable film formed therefrom can be biodegraded in both soil and ocean, and can be applied to more diverse fields to exhibit excellent properties.
  • the biodegradable resin composition according to an embodiment of the present invention includes a polyhydroxyalkanoate (hereinafter referred to as PHA) resin.
  • PHA polyhydroxyalkanoate
  • the PHA resin is polybutylene adipate terephthalate (PBAT), polybutylene succinate (PBS), polybutylene succinate terephthalate (PBST), and polybutylene succinate adipate (PBSA) derived from conventional petroleum. ), while having properties similar to those of synthetic polymers, it exhibits complete biodegradability and excellent biocompatibility.
  • PBAT polybutylene adipate terephthalate
  • PBS polybutylene succinate
  • PBST polybutylene succinate terephthalate
  • PBSA polybutylene succinate adipate
  • the PHA resin is a thermoplastic natural polyester polymer that accumulates in microbial cells, and can be composted as a biodegradable material and can be finally decomposed into carbon dioxide, water, and organic waste without generating toxic waste.
  • the PHA resin can be biodegraded in soil and ocean, when the biodegradable resin composition includes the PHA resin, it is biodegradable in any environmental conditions such as soil and ocean and has environmentally friendly characteristics. Therefore, the biodegradable film formed using the biodegradable resin composition containing the PHA resin can be used in various fields as an eco-friendly product.
  • the PHA resin may be formed by enzyme-catalyzed polymerization of one or more monomer repeating units in living cells.
  • the PHA resin may be a copolymerized polyhydroxyalkanoate resin (hereinafter referred to as a PHA copolymer), and specifically, two or more different repeating units in which different repeating units are randomly distributed in a polymer chain. It may be a copolymer containing them.
  • repeating units that can be incorporated into the PHA include 2-hydroxybutyrate, lactic acid, glycolic acid, 3-hydroxybutyrate (hereinafter referred to as 3-HB), 3-hydroxypropionate (hereinafter, 3-HP), 3-hydroxyvalerate (hereinafter referred to as 3-HV), 3-hydroxyhexanoate (hereinafter referred to as 3-HH), 3-hydroxyheptanoate (hereinafter referred to as 3-HHep), 3-hydroxyoctanoate (hereinafter referred to as 3-HO), 3-hydroxynonanoate (hereinafter referred to as 3-HN), 3-hydroxy hydroxydecanoate (hereinafter referred to as 3-HD), 3-hydroxydodecanoate (hereinafter referred to as 3-HDd), 4-hydroxybutyrate (hereinafter referred to as 4-HB), 4 -Hydroxyvalerate (hereinafter referred to as 4-HV), 5-hydroxyvalerate (hereinafter referred to as 5-HV) and 6-hydroxyhexanoate (
  • the PHA resin includes one or more repeating units selected from the group consisting of 3-HB, 4-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV and 6-HH. can do.
  • the PHA resin may include 4-HB repeating units. That is, the PHA resin may be a PHA copolymer including 4-HB repeating units.
  • the PHA resin may include isomers.
  • the PHA resin may include structural isomers, enantiomers or geometric isomers.
  • the PHA resin may include structural isomers.
  • the PHA resin includes a 4-HB repeating unit, it further includes one repeating unit different from the 4-HB, or two, three, four, five, six or more different from each other. It may be a PHA copolymer further comprising a repeating unit.
  • the PHA resin contains one or more repeating units selected from the group consisting of 3-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV and 6-HH. , and a copolymerized polyhydroxyalkanoate resin containing 4-HB repeating units.
  • the PHA copolymer includes 4-HB repeating units, 3-HB repeating units, 3-HP repeating units, 3-HH repeating units, 3-HV repeating units, 4-HV repeating units, 5-HV It may further include one or more repeating units selected from the group consisting of repeating units and 6-HH repeating units. More specifically, the PHA resin may be a copolymerized polyhydroxyalkanoate resin containing 3-HB repeating units and 4-HB repeating units.
  • the PHA resin may be poly 3-hydroxybutyrate-co-4-hydroxybutyrate (hereinafter referred to as 3HB-co-4HB).
  • the 4- The content of HB repeat units may be important.
  • the PHA copolymer may include 0.1% to 60% by weight of 4-HB repeating units based on the total weight of the PHA copolymer.
  • the content of the 4-HB repeating unit is, for example, 0.1 to 55% by weight, 0.5 to 60% by weight, 0.5 to 55% by weight, 1% to 60% by weight based on the total weight of the PHA copolymer.
  • % 1% to 55%, 1% to 50%, 2% to 55%, 3% to 55%, 3% to 50%, 5% to 55%, 5% to 50% by weight, 10% to 55% by weight, 10% to 50% by weight, 1% to 40% by weight, 1% to 30% by weight, 1% to 29% by weight, 1% by weight % to 25 wt%, 1 wt% to 24 wt%, 2 wt% to 20 wt%, 2 wt% to 23 wt%, 3 wt% to 20 wt%, 3 wt% to 15 wt%, 4 wt% to 18 wt%, 5 wt% to 15 wt%, 8 wt% to 12 wt%, 9 wt% to 12 wt%, 15 wt% to 55 wt%, 15 wt% to 50 wt%, 20 wt% to 55 wt% %, 20% to 50%, 25% to 55%, 25% to 50%, 35% to 60%
  • the PHA resin may include at least one 4-HB repeating unit, and the crystallinity of the PHA resin may be adjusted by controlling the content of the 4-HB repeating unit. That is, the PHA resin may be a PHA copolymer having controlled crystallinity.
  • the PHA resin (PHA copolymer) having controlled crystallinity may have crystallinity and amorphousness controlled by increasing irregularity in molecular structure, specifically, the type of monomer, the ratio of monomers or the type of isomer and/or The content may have been adjusted.
  • the PHA resin may include a combination of two or more PHA resins having different crystallinity. That is, the PHA resin may be adjusted to have a content of 4-HB repeating units within the specific range by mixing two or more types of PHA resins having different crystallinity.
  • the PHA resin includes a mixed resin of a first PHA resin and a second PHA resin having different contents of 4-HB repeating units, and the PHA resin has 4-HB repeating units based on the total weight of the PHA resin. It may be adjusted to be 0.1 to 60% by weight. Specific characteristics of the first PHA resin and the second PHA resin may be referred to below.
  • the PHA copolymer contains, for example, 20% by weight or more, 35% by weight or more, 40% by weight or more, 50% by weight or more, 60% by weight or more of 3-HB repeating units based on the total weight of the PHA copolymer.
  • 70% by weight or more or may include 75% by weight or more, 99% by weight or less, 98% by weight or less, 97% by weight or less, 96% by weight or less, 95% by weight or less, 93% by weight or less, 91% by weight or less, 90% by weight or less, 80% by weight or less, 70% by weight or less, 60% by weight or less, or 55% by weight or less.
  • the PHA resin has a glass transition temperature (Tg) of, for example, -45 ° C to 80 ° C, -35 ° C to 80 ° C, -30 ° C to 80 ° C, -25 ° C to 75 ° C, -20 ° C to 70 ° C °C, -35 °C to 5 °C, -25 °C to 5 °C, -35 °C to 0 °C, -25 °C to 0 °C, -45 °C to -10 °C, -30 °C to -10 °C, -35 °C to -15°C, -35°C to -20°C, -20°C to 0°C, -15°C to 0°C, or -15°C to -5°C.
  • Tg glass transition temperature
  • the PHA resin may have a crystallization temperature (Tc) of, for example, unmeasured, or may be, for example, 70°C to 120°C, 75°C to 120°C, 75°C to 115°C, 75°C to 110°C, or 90°C. to 110 °C.
  • Tc crystallization temperature
  • the PHA resin may have a melting temperature (Tm), for example, which may not be measured, or may be, for example, 100 ° C to 170 ° C, eg 110 ° C to 150 ° C, or eg 120 ° C to 140 ° C. .
  • Tm melting temperature
  • the PHA resin may have a weight average molecular weight (Mw) of, for example, 10,000 g/mol to 1,200,000 g/mol.
  • Mw weight average molecular weight
  • the weight average molecular weight of the PHA is 50,000 g / mol to 1,200,000 g / mol, 100,000 g / mol to 1,200,000 g / mol, 50,000 g / mol to 1,000,000 g / mol, 100,000 g / mol to 1,000,000 g / mol , 200,000 g/mol to 1,200,000 g/mol, 250,000 g/mol to 1,150,000 g/mol, 300,000 g/mol to 1,100,000 g/mol, 350,000 g/mol to 1,000,000 g/mol, 350,000 g/mol to 950,000 g/mol , 100,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, 200,000 g/mol to 700,000 g/mol, 250,000
  • the PHA resin may include a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin.
  • the first PHA resin and the second PHA resin may have different 4-HB repeating unit content, glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm).
  • the first PHA resin contains the 4-HB repeating unit in an amount of, for example, 15% to 60% by weight, 15% to 55% by weight, or 20% by weight based on the total weight of the first PHA resin. to 55% by weight, 25% to 55% by weight, 30% to 55% by weight, 35% to 55% by weight, 20% to 50% by weight, 25% to 50% by weight, 30% to 50% by weight % by weight, 35% to 50% by weight, or 20% to 40% by weight.
  • the first PHA resin has a glass transition temperature (Tg) of, for example, -45 ° C to -10 ° C, -35 ° C to -10 ° C, -35 ° C to -15 ° C, -35 ° C to -20 ° C, or -30°C to -20°C.
  • Tg glass transition temperature
  • the first PHA resin may have a crystallization temperature (Tc), for example, may not be measured, or may be, for example, 60 ° C to 120 ° C, 60 ° C to 110 ° C, 70 ° C to 120 ° C, or 75 ° C to 115 ° C.
  • Tc crystallization temperature
  • the first PHA resin may have, for example, a melting temperature (Tm) that may not be measured, or may be, for example, 100°C to 170°C, 100°C to 160°C, 110°C to 160°C, or 120°C to 150°C.
  • Tm melting temperature
  • the first PHA resin has a weight average molecular weight (Mw) of, for example, 10,000 g/mol to 1,200,000 g/mol, 10,000 g/mol to 1,000,000 g/mol, 50,000 g/mol to 1,000,000 g/mol, 50,000 g/mol to 1,200,000 g/mol, 200,000 g/mol to 1,200,000 g/mol, 300,000 g/mol to 1,000,000 g/mol, 100,000 g/mol to 900,000 g/mol, 500,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, or 200,000 g/mol to 400,000 g/mol.
  • Mw weight average molecular weight
  • the second PHA resin may include the 4-HB repeating unit in an amount of 0.1% to 30% by weight based on the total weight of the second PHA resin.
  • the second PHA resin includes 0.1% to 30% by weight, 0.5% to 30% by weight, 1% to 30% by weight, 3% to 30% by weight of the 4-HB repeating unit, for example.
  • 1% to 28% by weight 1% to 25% by weight, 1% to 24% by weight, 1% to 20% by weight, 1% to 15% by weight, 2% to 25% by weight, 3 % to 25%, 3% to 24%, 5% to 24%, 5% to 20%, greater than 5% to less than 20%, 7% to 20%, 10 It may be included at 20% by weight, 15% by weight to 25% by weight, or 15% by weight to 24% by weight.
  • the first PHA resin and the second PHA resin may have different 4-HB repeating unit contents.
  • the second PHA resin has a glass transition temperature (Tg) of, for example, -30 ° C to 80 ° C, for example -30 ° C to 10 ° C, for example -25 ° C to 5 ° C, for example -25 ° C to 0°C, for example -20°C to 0°C, or for example -15°C to 0°C.
  • Tg glass transition temperature
  • the glass transition temperature (Tg) of the first PHA resin and the glass transition temperature (Tg) of the second PHA resin may be different from each other.
  • the second PHA resin may have a crystallization temperature (Tc) of, for example, 70 ° C to 120 ° C, 75 ° C to 115 ° C, or 80 ° C to 110 ° C, or, for example, not measured.
  • Tc crystallization temperature
  • the second PHA resin has a melting temperature (Tm) of, for example, 100 ° C to 170 ° C, for example 105 ° C to 165 ° C, for example 110 ° C to 160 ° C, for example 100 ° C to 150 ° C, for example For example, it may be 115 ° C to 155 ° C, eg 120 ° C to 160 ° C, or eg 120 ° C to 150 ° C.
  • Tm melting temperature
  • the second PHA resin has a weight average molecular weight (Mw) of 10,000 g/mol to 1,200,000 g/mol, 50,000 g/mol to 1,100,000 g/mol, 100,000 g/mol to 1,000,000 g/mol, 300,000 g/mol to 1,000,000 g /mol, 100,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, 200,000 g/mol to 600,000 g/mol, 200,000 g/mol to 400,000 g/mol, or 400,000 g/mol to 700,000 g/mol.
  • Mw weight average molecular weight
  • the first PHA resin has a glass transition temperature (Tg) of -35 ° C to -15 ° C
  • the second PHA resin has a glass transition temperature (Tg) of -15 ° C to 0 ° C, 80 ° C to 110 ° C It satisfies at least one characteristic selected from a crystallization temperature (Tc) of ° C and a melting temperature (Tm) of 120 ° C to 160 ° C
  • Tc crystallization temperature
  • Tm melting temperature
  • Tg melting temperature
  • Tg melting temperature
  • Tg melting temperature
  • the crystallization temperature (Tc) and melting temperature (Tm) of the first PHA resin may not be measured.
  • first PHA resin and the second PHA resin each satisfy at least one or more of the 4-HB repeating unit, glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm) in the above range, It may be more advantageous to achieve the desired effect in the present invention.
  • first PHA resin and the second PHA resin may each be a PHA resin having an adjusted crystallinity (crystallinity).
  • the first PHA resin may include an amorphous PHA resin (hereinafter referred to as aPHA resin), and the second PHA resin may include a semi-crystalline PHA resin (hereinafter referred to as scPHA resin).
  • aPHA resin amorphous PHA resin
  • scPHA resin a semi-crystalline PHA resin
  • the "aPHA” resin and the “scPHA” resin may be distinguished according to the content of "4-HB” repeating unit, "glass transition temperature (Tg),” “crystallization temperature (Tc),” and “melting temperature (Tm)”.
  • the "aPHA” resin may include "4-HB” repeating units, for example, 25 to “50% by weight” based on the total weight of the "PHA” resin.
  • the aPHA resin may have a glass transition temperature (Tg) of, for example, -35°C to -20°C.
  • the crystallization temperature (Tc) of the "aPHA” resin may not be measured.
  • the melting temperature (Tm) of the "aPHA” resin may not be measured.
  • the "scPHA” resin may include "4-HB” repeating units in an amount of, for example, less than 1 to "25% by weight” based on the total weight of the "PHA” resin.
  • the "scPHA” resin may have a glass transition temperature (Tg) of -20°C to "0°C.
  • the crystallization temperature (Tc) of the “scPHA” resin may be 75° C. to 115° C.
  • the melting temperature (Tm) of the scPHA resin may be, for example, 110°C to 160°C.
  • the content of the PHA resin included in the biodegradable resin composition is important.
  • the biodegradable resin composition contains the PHA resin in an amount of 40% by weight or more, 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, or 70% by weight based on the total weight of the biodegradable resin composition. It may contain more than 99% by weight, 95% by weight or less, 90% by weight or less, 85% by weight or less, or 80% by weight or less.
  • the biodegradable resin composition may include, for example, 40 to 99% by weight, 50 to 95% by weight, or 40% to 80% by weight of the PHA resin based on the total weight of the biodegradable resin composition.
  • the PHA resin included in the biodegradable resin composition may be selected within the above range depending on the intended use.
  • the biodegradation effect is very excellent in both soil and marine, and in particular, the marine biodegradability is excellent, and the optical properties are excellent. this can be improved.
  • the PHA resin when the PHA resin includes the first PHA resin, for example, 1% to 95% by weight may be used, and when the first PHA resin is used alone, based on the total weight of the biodegradable resin composition.
  • the first PHA resin may be included in an amount of, for example, 5 to 80% by weight.
  • the first PHA resin may be included in an amount of 10% by weight or more and 70% by weight or less.
  • the first PHA resin when the first PHA resin is mixed with the second PHA resin and used, the first PHA resin is used in an amount of, for example, 1 to 50% by weight, based on the total weight of the biodegradable resin composition. For example, it may include 10 to 40% by weight, or, for example, 20 to 40% by weight.
  • the PHA resin includes the second PHA resin, based on the total weight of the biodegradable resin composition, for example, 1% to 95% by weight of the second PHA resin may be used, and the second PHA resin When used alone, based on the total weight of the biodegradable resin composition, the second PHA resin may comprise 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, or 70% by weight or more. 95% by weight or less, 90% by weight or less, 85% by weight or less, or 80% by weight or less. When the second PHA resin is used alone, for example, 50 to 95% by weight of the second PHA resin may be included based on the total weight of the biodegradable resin composition.
  • the second PHA resin when the second PHA resin is mixed with the first PHA resin and used, the second PHA resin is used in an amount of, for example, 20 to 80% by weight, based on the total weight of the biodegradable resin composition. For example, it may be included in 30 to 70% by weight, or, for example, 30 to 50% by weight.
  • the biodegradable resin composition may include 1% to 50% by weight of the first PHA resin, 20% to 80% by weight of the second PHA resin, and the poly, based on the total weight of the biodegradable resin composition. It may include 1 wt % to 50 wt % of butylene adipate terephthalate (PBAT) resin.
  • PBAT butylene adipate terephthalate
  • the weight ratio of the first PHA resin to the second PHA resin is, for example, 1:0.05. to 5, for example 1:0.5 to 4, or for example 1:1.2 to 4.
  • the optical properties, thermal properties, and mechanical properties can be further improved and biodegradable.
  • Formability, processability, and productivity can also be improved when producing a film or molded product.
  • the biodegradable resin composition according to an embodiment of the present invention includes a polybutylene adipate terephthalate (hereinafter referred to as PBAT) resin.
  • PBAT polybutylene adipate terephthalate
  • the PBAT resin is a biodegradable polyester resin that is decomposed into carbon dioxide and water by microorganisms in the soil by hydrolysis.
  • the PBAT resin in the biodegradable resin composition, it can be naturally degraded by microorganisms, etc., which is environmentally friendly, and has properties such as breaking strength, tensile strength, elongation (elongation), optical properties, hardness, melting Mechanical properties such as melt strength and water resistance can be improved, and in particular, flexibility can be improved while maintaining appropriate strength by improving tensile strength and elongation (elongation).
  • the PBAT resin has advantages of higher strength and elasticity and higher elongation than other biodegradable polyester resins, such as PLA resin or PBS resin.
  • the PBAT resin together with the PHA resin, it can be used in various biodegradable products, in particular, biodegradable bags, biodegradable volume-based bags, and biodegradable shopping bags that require strength, elasticity, and elongation (flexibility) characteristics. , biodegradable plastic bags, biodegradable zipper bags, and biodegradable garbage bags.
  • the PHA resin may be soft due to its low crystallinity, mechanical properties such as tensile strength and hardness may be lowered due to the limitations of these physical properties, and as a result, the product may be deteriorated. It is unsuitable for molding or has very low productivity, so its use may be very limited.
  • the PBAT resin is an aliphatic-aromatic polyester copolymer, which can be obtained by condensation polymerization of 1,4-butanediol, adipic acid, and terephthalic acid according to a generally known method.
  • the PBAT resin may have a weight average molecular weight (Mw) of about 100,000 to 500,000 g/mol or about 150,000 to 400,000 g/mol.
  • Mw weight average molecular weight
  • compatibility and processability with the PHA resin may be further improved, and the resin composition of one embodiment may exhibit improved mechanical properties and the like according to a relatively high molecular weight.
  • the transparency of the resin composition and the film formed therefrom may also be maintained excellently.
  • the biodegradable resin composition according to an embodiment of the present invention may include 1% to 60% by weight of the PBAT resin based on the total weight of the biodegradable resin composition.
  • the content of the PBAT resin is, for example, 1% to 50% by weight, for example 5% to 40% by weight, for example 10% to 40% by weight, or for example 10% to 40% by weight. 30% by weight.
  • the fracture strength for example, low and room temperature impact strength is excellent, and physical properties such as tensile strength, elongation, hardness, flow properties, solidification rate, optical properties, barrier properties, and melt tension can be improved, and in particular, the tensile strength and elongation are excellent, so that appropriate strength and flexibility can be satisfied at the same time.
  • the biodegradable composition according to an embodiment of the present invention may include the PHA resin and the PBAT resin in a weight basis (weight ratio) of 1: 0.01 to 1, 1: 0.10 to 0.6, or 1: 0.01 to 0.4.
  • the biodegradable resin composition according to an embodiment of the present invention is a component that provides biodegradability while securing mechanical properties suitable for the use of a biodegradable film or product manufactured using the same, and includes an aliphatic polyester-based biodegradable resin, and It may further include at least one selected from the group consisting of aliphatic/aromatic copolyester-based biodegradable resins.
  • the type of the biodegradable resin is not particularly limited as long as it is commonly used, and representative biodegradable resins include polybutylene succinate (PBS), polylactic acid (PLA), polybutylene adipate (PBA), polybutylene adipate (PBA), Butylenesuccinate-adipate (PBSA), polybutylenesuccinate-terephthalate (PBST), polyhydroxybutylate-valerate (PHBV), polycaprolactone (PCL), polybutylene succinate adipate tere It may include at least one selected from the group consisting of phthalate (PBSAT) and thermoplastic starch (TPS).
  • PBS polybutylene succinate
  • PLA polylactic acid
  • PBA polybutylene adipate
  • PBA polybutylene adipate
  • PBSA butylenesuccinate-adipate
  • PBST polybutylenesuccinate-terephthalate
  • PHBV polyhydroxybutylate-valerate
  • the biodegradable resin may include at least one selected from the group consisting of polybutylene succinate (PBS), polylactic acid (PLA), and thermoplastic starch (TPS). More specifically, the biodegradable resin may include at least one selected from the group consisting of polybutylene succinate (PBS) and polylactic acid (PLA).
  • the biodegradable resin is based on the total weight of the biodegradable resin composition, 45% by weight or less, specifically for example 0.01% to 40% by weight, for example 1% to 40% by weight, or for example 5 to 30% by weight.
  • the biodegradable resin composition includes the biodegradable resin in the above range, it is possible to achieve mechanical properties suitable for various uses of the biodegradable film, so there is an advantage that it can be used in various ways. That is, by further including the biodegradable resin in the biodegradable resin composition, tensile strength and elongation can be further improved.
  • the biodegradable resin composition may further include one or more additives selected from the group consisting of antioxidants, compatibilizers, weighting agents, nucleating agents, melt strength enhancing agents, and slip agents.
  • the additive may be included in an amount of 0.1% to 30% by weight based on the total weight of the biodegradable resin composition.
  • the additive may be at least 0.1%, at least 0.5%, at least 1%, at least 1.5%, or at least 2% by weight.
  • the additive may be 30 wt% or less, 28 wt% or less, 25 wt% or less, 20 wt% or less, 15 wt% or less, 10 wt% or less, 8 wt% or less, or 5 wt% or less.
  • the antioxidant is an additive for preventing decomposition by ozone or oxygen, preventing oxidation during storage, and preventing deterioration of physical properties of a biodegradable film formed from the biodegradable resin composition.
  • any commonly used antioxidant may be used as long as the effect of the present invention is not impaired.
  • the antioxidant may include at least one selected from the group consisting of hindered phenol-based antioxidants and phosphite-based (phosphorus) antioxidants.
  • the hindered phenolic antioxidant is, for example, 4,4'-methylene-bis(2,6-di-t-butylphenol), octadecyl-3-(3,5-di-t-butyl-4 -Hydroxyphenyl)propionate, pentaerythritol tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), 3,9-bis[2-[3- from the group consisting of (3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane
  • One or more selected species may be included.
  • the phosphite-based (phosphorus) antioxidant is, for example, tris-(2,4-di-t-butylphenyl) phosphite, bis-(2,4-di-t-butylphenyl)pentaerythritol-dipo Spite, bis-(2,6-di-t-butyl-4-methylphenyl)pentaerythritol-diphosphite, distearyl-pentaerythritol-diphosphite, [bis(2,4-di-t-butyl- 5-methylphenoxy)phosphino]biphenyl, and N,N-bis[2-[[2,4,8,10-tetrakis(1,1-dimethylethyl)dibenzo[d,f][1 ,3,2]deoxyphosphepin-6-yl]oxy]-ethyl]ethanamine.
  • the antioxidant may be included in, for example, 0.01 to 10% by weight, for example, 0.01 to 5% by weight, for example, 0.01 to 3% by weight based on the total weight of the biodegradable resin composition.
  • the compatibilizer is an additive for imparting compatibility by removing releasability of the PHA resin, the PBAT resin, and/or the biodegradable resin.
  • compatibilizer a commonly used compatibilizer may be used as long as the effect of the present invention is not impaired.
  • the compatibilizer is composed of polyvinyl acetate (PVAc), isocyanate, polypropylene carbonate, glycidyl methacrylate, ethylene vinyl alcohol, polyvinyl alcohol (PVA), ethylene vinyl acetate, and maleic anhydride. It may contain one or more selected from the group.
  • the compatibilizer is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, 0.01 to 8% by weight, eg 0.01 to 5% by weight, eg 0.1 to 4.5% by weight, eg 0.1 to 3% by weight, or eg 0.1 to 2% by weight.
  • the compatibility between the resins used can be increased to improve the physical properties of the biodegradable film formed from the biodegradable composition, and it will be more advantageous to achieve desired effects in the present invention.
  • the weighting agent is an inorganic material, and is an additive added to increase moldability by increasing the crystallization rate in the molding process and to reduce the problem of cost increase due to the use of a biodegradable resin.
  • the weighting agent is at least one selected from the group consisting of calcium carbonate, such as light or heavy calcium carbonate, silica, talc, kaolin, barium sulfate, clay, calcium oxide, magnesium hydroxide, titanium oxide, carbon black, and glass fibers can include
  • the weighting agent may have an average particle size of 0.5 ⁇ m to 10 ⁇ m. If the average particle size of the weighting agent is less than 0.5 ⁇ m, it becomes difficult to disperse the particles, and if it exceeds 10 ⁇ m, the size of the particles becomes excessively large, which may hinder the effect of the present invention.
  • the weighting agent may be included in, for example, 0.01 to 30% by weight, for example, 3 to 25% by weight, for example, 3 to 20% by weight based on the total weight of the biodegradable resin composition.
  • weighting agent When the weighting agent satisfies the above content range, it may be more advantageous to achieve the desired effect in the present invention.
  • the nucleating agent is an additive for assisting or changing the crystallization form of the polymer and improving the solidification rate when the polymer melt is cooled.
  • the PHA resin used in the present invention has a low solidification rate, process suitability as a soft material may not be easy.
  • the nucleating agent is used, the solidification rate can be improved to further improve processability, moldability and productivity, and the desired physical properties can be efficiently achieved in the present invention.
  • nucleating agent any commonly used nucleating agent may be used as long as the effect of the present invention is not impaired.
  • the nucleating agent is a single element material (pure material), a metal compound including a complex oxide, for example, carbon black, calcium carbonate, synthetic silicic acid and salts, silica, zinc white, clay, kaolin, basic magnesium carbonate, mica, talc, quartz powder, diatomite, dolomite powder, titanium oxide, zinc oxide, antimony oxide, barium sulfate, calcium sulfate, alumina, calcium silicate, metal salts of organic phosphorus and boron nitride; Low molecular weight organic compounds having metal carboxylate groups, such as octylic acid, toluic acid, heptanoic acid, pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, cerotic acid, montanic acid, melissic acid, benzene acid, p-tert-butylbenzene acid, terephthalic acid, terephthalic
  • the nucleating agent may be included in, for example, 0.01 to 10% by weight, for example, 0.01 to 8% by weight, or, for example, 0.1 to 3% by weight, based on the total weight of the biodegradable resin composition.
  • the melt strength enhancer is an additive for improving the reactive melt strength.
  • melt strength enhancer any commonly used melt strength enhancer may be used as long as the effects of the present invention are not impaired.
  • melt strength enhancer is polyester, styrene-based polymers (eg, acrylonitrile butadiene styrene and polystyrene), polysiloxane, organo-modified siloxane polymer, polyester, and maleic anhydride grafted ethylene propylene diene monomer (MAH-g -EPDM) may include one or more selected from the group consisting of.
  • the melt strength enhancer is, for example, 0.01 to 10% by weight, for example 0.01 to 8% by weight, for example 0.1 to 5% by weight, or for example 0.1 to 3% by weight based on the total weight of the biodegradable resin composition. % can be included.
  • melt strength enhancer When the melt strength enhancer satisfies the above content range, it may be more advantageous to achieve the desired effect in the present invention.
  • the slip agent is an additive for improving slip properties (slipperiness) during extrusion and preventing film surfaces from sticking together during a process.
  • slip agent does not impair the effects of the present invention
  • commonly used slip agents may be used.
  • at least one selected from erucamide, oliamide, and stearamide may be used as the slip agent.
  • the slip agent is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, 0.01 to 8% by weight, eg 0.01 to 5% by weight, eg 0.2 to 4.5% by weight, eg 0.2 to 3% by weight, or eg 0.2 to 1% by weight.
  • slip agent When the slip agent satisfies the above content range, processability, productivity, and moldability may be further improved, and it may be more advantageous to achieve desired effects in the present invention.
  • the biodegradable resin composition may also include a crosslinking agent and/or a stabilizer.
  • the crosslinking agent is an additive for modifying the properties of PHA and increasing the molecular weight of the resin, and any commonly used crosslinking agent may be used as long as the effect of the present invention is not impaired.
  • the crosslinking agent is a fatty acid ester, or natural oil containing an epoxy group (epoxylated), diallylphthalate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, dipentaeryth At least one selected from the group consisting of litol pentaacrylate, diethylene glycol dimethacrylate, and bis(2-methacryloxyethyl)phosphate may be used.
  • 0.01 to 20% by weight for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight, for example, based on the total weight of the biodegradable resin composition.
  • 0.01 to 8% by weight eg 0.01 to 5% by weight, eg 0.01 to 3% by weight, eg 0.01 to 2% by weight, or eg 0.05 to 1% by weight.
  • the stabilizer is an additive for protecting against oxidation and heat and preventing color change.
  • a commonly used stabilizer may be used as long as the effect of the present invention is not impaired.
  • the stabilizer may be one selected from the group consisting of trimethyl phosphate, triphenyl phosphate, trimethylphosphine, phosphoric acid and phosphorous acid.
  • the stabilizer is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, it may be included in 0.01 to 8% by weight, for example 0.01 to 5% by weight, for example 0.01 to 3% by weight, for example 0.01 to 2% by weight, or for example 0.05 to 1% by weight.
  • a biodegradable film formed from the biodegradable resin composition is provided.
  • the biodegradable film is a biodegradable film containing a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable film, the poly It includes 40% to 99% by weight of a hydroxyalkanoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin.
  • PHA polyhydroxyalkanoate
  • PBAT polybutylene adipate terephthalate
  • the PHA resin and the PBAT resin are as described above.
  • a biodegradable pellet containing a PHA resin and a PBAT resin
  • a method for producing a biodegradable film including, based on the total weight of the biodegradable film, the polyhydroxyalkanoate (PHA) resin in an amount of 40% to 40% by weight
  • PHA polyhydroxyalkanoate
  • the method of manufacturing the biodegradable film (S100) includes preparing a biodegradable pellet containing a PHA resin and a PBAT resin (S110).
  • the PHA resin and the PBAT resin are each as described above.
  • the PHA resin and the PBAT resin may be mixed in the form of powder, granules, or pellets, respectively.
  • the PHA resin and the PBAT resin may each be in the form of pellets, and the biodegradable resin composition including them may also be in the form of pellets, biodegradable pellets.
  • the biodegradable resin composition according to the present invention is used as a masterbatch when preparing a biodegradable film, it is preferable to have a pellet form.
  • the biodegradable resin composition in the form of a pellet may be prepared by mixing and melting the components constituting the same, and then pelletizing the extrudate while extruding through a twin screw extruder or the like.
  • the biodegradable pellets are the PHA resin and the PBAT It can be prepared by melt-extruding a resin at 120°C to 200°C, or 140°C to 180°C.
  • the PHA resin and the PBAT may further include additives and/or biodegradable resins.
  • the additive and the biodegradable resin are as described above.
  • the biodegradable pellets are the PHA resin, the PBAT It can be prepared by melt-extruding the resin, additives and/or biodegradable resin at 120°C to 200°C, or 140°C to 180°C.
  • the cutting step may be performed using any pellet cutting machine used in the art without limitation, and the pellets may have various shapes.
  • a step of drying the pellets may be further included.
  • the drying may be performed at 40° C. to 100° C. for 2 hours to 12 hours. Specifically, the drying may be performed at 40 °C to 80 °C, or 50 °C to 90 °C for 3 hours to 10 hours or 4 hours to 8 hours.
  • the drying process conditions of the pellets satisfy the above range, the quality can be further improved.
  • the PHA resin may include a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin.
  • the types and specific characteristics of the first PHA resin and the second PHA resin are as described above.
  • the PHA resin when the PHA resin includes a mixed resin of the first PHA resin and the second PHA resin, the first PHA resin, the second PHA resin, and the PBAT resin are melt-extruded to achieve biodegradability. Pellets can be formed.
  • the melt extrusion temperature of the PHA resin and the PBAT may be adjusted respectively.
  • the extrusion temperature of the PHA resin and the extrusion temperature of the PBAT may be the same or different.
  • the extrusion temperature of the PHA resin may be, for example, 120 °C to 180 °C, eg 120 °C to 170 °C, or eg 125 °C to 160 °C.
  • the extrusion temperature of the PBAT resin may be, for example, 120°C to 180°C, 120°C to 170°C, or 125°C to 160°C.
  • the extrusion temperature difference between them may be 20°C or less, 15°C or less, or 10°C or less.
  • a heat treatment heat setting
  • drying step may be further included.
  • process conditions used in the present field can be used as long as the desired effects in the present invention are not impaired.
  • the method of manufacturing the biodegradable film (S100) includes forming the biodegradable pellets (S120).
  • the molding may be performed by processing the biodegradable pellets into a desired shape and then cooling them to harden the shape and induce crystallization.
  • Such shapes include, but are not limited to, fibers, filaments, films, sheets, rods, or other shapes.
  • Such shaping may be extrusion molding, injection molding, compression molding, pressure molding, blowing or blow molding (eg blown film, blowing of foam), calendering, rotomolding, casting (eg cast sheet, cast film) or thermoforming. It may be performed using any method known in the art, such as (thermoforming).
  • using the biodegradable composition is selected from the group consisting of a biodegradable bag, a biodegradable volume-based bag, a biodegradable shopping bag, a biodegradable plastic bag, a biodegradable zipper bag, and a biodegradable garbage bag
  • the molding may be performed by blow molding.
  • the blow molding conditions may vary depending on the use of the biodegradable product, and may be performed by various commonly used processes.
  • the biodegradable resin pellets may be blow molded at 120° C. to 150° C. using a blown film extruder.
  • extrusion molding injection molding, compression molding, pressure molding, or thermoforming may also be applied as needed.
  • biodegradable resin composition according to an embodiment of the present invention can be provided in a form suitable for the intended use.
  • a sheet, film, coating, molded product, or biodegradable product is prepared, or a sheet, film, coating, molded product, or biodegradable product is directly prepared using the present composition. can be manufactured
  • the biodegradable film according to an embodiment of the present invention can be biodegraded by any one of microorganisms, moisture, oxygen, light, and heat, and has excellent mechanical properties.
  • the biodegradable film may have a tensile strength of, for example, 5 to 30 Mpa, 5 to 25 Mpa, 6 to 20 Mpa, or 6 to 15 Mpa, for example.
  • the tensile strength was measured by cutting the biodegradable film into a length of 100 mm and a width of 15 mm, and then using an INSTRON universal testing machine (4206-001, manufacturer: UTM) according to ASTM D 882 so that the gap between chucks was 50 mm, and tested at a room temperature of 25° C. at a tensile rate of 200 mm/min, and then the tensile strength was measured using a program built into the facility. When the tensile strength satisfies the above range, productivity, processability and formability of the biodegradable film may be simultaneously improved.
  • the biodegradable film may have elongation (elongation) of, for example, 100% to 600%, for example, 100% to 500%, for example, 150% to 450%, 200% to 450%, or, for example, 200% to 400%.
  • the elongation was measured by cutting the biodegradable film into 4 cm in width and 1 cm in length, and using an INSTRON company's universal testing machine (4206-001, manufacturer: UTM) at a speed of 50 mm/min to the maximum immediately before breakage. After measuring the amount of deformation, the ratio of the maximum amount of deformation to the initial length was calculated as elongation.
  • the biodegradable film may have a Rockwell hardness (R-hardness) of, for example, 80 to 120 HRC, for example, 90 to 120 HRC, for example, 90 to 10 HRC, or, for example, 90 to 100 HRC.
  • the Rockwell hardness is a method of applying a certain force to the surface of the biodegradable film (sample) using an indenter, and then measuring the depth at which the indenter penetrates the surface of the biodegradable film and converting it into hardness.
  • a diamond cone indenter may be used, and the final indentation depth due to permanent deformation may be measured by calculating the difference between the indentation depth by the initial load from the measured indentation depth.
  • the biodegradable film may have excellent optical properties.
  • the biodegradable film may have a haze of 20% or less, 15% or less, 10% or less, 9% or less, 8% or less, 7% or less, 6% or less, or 5% or less. If the haze exceeds the above-mentioned range, the transparency of the biodegradable film is significantly reduced, so there may be limitations in using it for packaging purposes in which the contents inside are visible.
  • the haze is measured using a total light transmittance measurement method.
  • the total light transmittance measurement method is a method of measuring both the diffuse transmittance due to diffusion and scattered transmission generated while a light source passes through a sample and the linear transmittance measured from parallel rays, and calculating the haze value by the difference in transmittance. It is a method.
  • the biodegradable film may have a light transmittance of 80% or more, 90% or more, 92% or more, or 93% or more.
  • the light transmittance can be measured by the total light transmittance measurement method, and when using an ultraviolet spectrometer, the resultant value can be obtained from the transmittance at a wavelength of 550 nm.
  • the biodegradable film is characterized by excellent mechanical properties, particularly excellent strength and flexibility, and biodegradability to soil and ocean of 90% or more.
  • the biodegradability is measured by collecting and continuously analyzing carbon dioxide generated under composting conditions and comparing the relative amount of carbon dioxide generated by decomposition of a standard material.
  • cellulose is used as a standard material.
  • the biodegradability indicates the rate of decomposition compared to the standard material (eg, cellulose) in the same period.
  • the marine biodegradability measured according to the EL 724 standard is 90% or more.
  • the first PHA resin (3-HB-co-4-HB, aPHA) CJ, Korea
  • the second PHA resin (3-HB-co-4-HB, scPHA) (CJ, Korea)
  • polybutylene adipate terephthalate (PBAT) resin Ankor bioplastics
  • polyvinyl acetate-based additives were melt-extruded to obtain pellets.
  • the melt extrusion was performed at about 160° C., and then cooled and cut with a pellet cutter to prepare pellets.
  • a biodegradable film was prepared by blow molding at a die temperature of about 130° C. under an extrusion speed of 200 rpm.
  • a biodegradable film was prepared in the same manner as in Example 1, except that the polyvinyl acetate-based additive was not used.
  • the first PHA resin (3-HB-co-4-HB, aPHA) and the PBAT resin were used without using the second PHA resin (3-HB-co-4-HB, scPHA). Except, a biodegradable film was prepared in the same manner as in Example 2.
  • a biodegradable film was prepared in the same manner as in Example 1, except that the contents of the PHA and PBAT resins were changed as shown in Table 1 below.
  • the first PHA resin (3-HB-co-4-HB, aPHA) (CJ, Korea) and the second PHA resin (3-HB-co-4-HB, scPHA) (CJ, Korea) and a biodegradable film was prepared in the same manner as in Example 2, except that the PBAT resin was not used.
  • a biodegradable film was prepared in the same manner as in Example 3, except that the contents of the first PHA resin (3-HB-co-4-HB, aPHA) and the PBAT resin were changed as shown in Table 1 below.
  • a biodegradable film was prepared in the same manner as in Example 2, except that only the PBAT resin was used.
  • biodegradable film specimens prepared in the above Examples and Comparative Examples were cut into 4 cm in width and 1 cm in length, and using an INSTRON universal testing machine (4206-001, manufacturer: UTM) at 50 mm/min After measuring the maximum strain immediately before fracture at the speed, the ratio of the maximum strain to the initial length was calculated as the elongation.
  • the biodegradable films of Examples 1 to 4 were excellent in elongation and tensile strength. Furthermore, the biodegradable films of Examples 1 to 4 had excellent light transmittance and exhibited biodegradability in both soil and ocean.
  • the biodegradable films of Examples 1 to 4 include 40 to 70% by weight of the PHA resin and 28 to 58% by weight of the PBAT resin, so that the tensile strength is about 6.02 to about 18.7 Mpa, and the elongation is about 6.02 to about 18.7 Mpa. It exhibited excellent flexibility while maintaining appropriate strength at about 230.1 to 400%.
  • the films of Comparative Examples 2 and 3 contain 70% to 100% by weight of the PBAT resin, so the elongation is significantly increased, but the biodegradability in soil and sea is poor or biodegradable compared to the films of Examples 1 to 4. is expected to take a long time.
  • the biodegradable film of Example 1 using the polyvinyl acetate-based additive had improved mechanical properties due to a higher increase in tensile strength and elongation compared to the biodegradable film of Example 2 without using the polyvinyl acetate-based additive.

Abstract

The present invention relates to a biodegradable resin composition including a polyhydroxyalkanoate (PHA) resin and a polybutyleneadipate terephthalate (PBAT) resin. The biodegradable resin composition, which includes, based on the total weight of the biodegradable resin composition, 40 wt% to 99 wt% of the PHA resin and 1 wt% to 60 wt% of the PBAT resin, and a biodegradable film and a biodegradable product that use same are provided. By having the specific compositions, the biodegradable resin composition according to an embodiment may be able to improve the mechanical characteristics and optical characteristics of a biodegradable film formed therefrom simultaneously, may enable biodegradation both in the soil and the ocean, and thus may exhibit excellent characteristics when applied to more diverse fields.

Description

생분해성 수지 조성물, 및 이를 이용한 생분해성 필름 및 생분해성 제품Biodegradable resin composition, and biodegradable film and biodegradable product using the same
본 발명은 생분해성 수지 조성물, 및 이를 이용한 생분해성 필름 및 생분해성 제품에 관한 것이다. The present invention relates to a biodegradable resin composition, and a biodegradable film and biodegradable product using the same.
현재 상용화된 범용 플리스틱은 그 물성이 뛰어나고, 안정적인 공급과 가격으로 인해 수요가 늘어나는 추세이다. 그러나, 이로 인한 폐 플라스틱 처리 문제가 생활 전반에 걸쳐 대두되고, 해양과 토양과 같은 자연상태에서 분해가 되지 않아 심각한 환경 오염 문제를 일으키는 요인이 되고 있다. Demand for currently commercialized general-purpose plastics is on the rise due to their excellent physical properties, stable supply and price. However, due to this, the waste plastic treatment problem is emerging throughout life, and it is not decomposed in a natural state such as the ocean and soil, which causes serious environmental pollution problems.
한편, 분해되지 않는 폐 플라스틱의 처리를 위하여 매립, 소각, 재생이라는 방법이 주로 사용되어 왔다. 이 중, 재생이 환경문제를 해결하고 자원 고갈 문제를 해결하는데 가장 효과적인 방법으로서 고려되어 왔으나, 폐 플라스틱 재생은 물론 매립을 통한 폐기물 처리는 수거의 어려움과 그 수거 시의 발생되는 비용으로 인하여 충분하게 이루어지지 않으며, 환경오염 문제를 해결하는 데에 한계가 있다. On the other hand, methods such as landfill, incineration, and recycling have been mainly used for the treatment of waste plastics that do not decompose. Among them, recycling has been considered as the most effective way to solve environmental problems and resource depletion. This is not done, and there is a limit to solving the environmental pollution problem.
이러한 문제점을 해결하기 위해, 최근 생활속에서 다양하게 사용되고 있는 봉투, 예컨대, 쇼핑백, 쓰레기 봉투 또는 종량제 봉투의 적용을 위해 폴리락트산(poly lactic acid, PLA), 폴리부틸렌아디페이트 테레프탈레이트(polybutyleneadipate terephthalate, PBAT), 폴리부틸렌숙시네이트(polybutylene succinate, PBS) 등의 다양한 생분해성 수지를 사용하는 연구가 활발히 이루어져 왔다. 그러나, 실제 생분해 되기 어렵거나, 오랜기간 소요되어야 분해되고, 특히 해양 및 토양의 자연상태에서 완전 생분해 되는 데에 한계가 있다. In order to solve this problem, polylactic acid (PLA), polybutylene adipate terephthalate (polybutylene adipate terephthalate , PBAT), polybutylene succinate (PBS), etc., studies using various biodegradable resins have been actively conducted. However, it is difficult to actually biodegrade, or it takes a long time to decompose, and in particular, there is a limit to complete biodegradation in the natural state of the ocean and soil.
또한, 상기 생분해성 수지를 봉투에 적용하는 경우, 우수한 생분해도는 물론, 우수한 기계적 물성이 요구된다.In addition, when the biodegradable resin is applied to a bag, excellent biodegradability as well as excellent mechanical properties are required.
예를 들어, 종량제 봉투는 다양한 폐기물의 중량을 감당하기 위하여 우수한 강도 및 유연성 등의 기계적 물성이 요구되며, 내용물을 확인하기 위해 우수한 광학적 투과성도 요구된다.For example, a pay-as-you-go bag requires excellent mechanical properties such as strength and flexibility to handle the weight of various wastes, and also requires excellent optical transparency to check the contents.
이를 위해, PLA를 사용하여 봉투에 적용하였으나, 상기 PLA는 생분해가 가능하지만, 낮은 유연성으로 인열(찢어짐)에 대한 저항이 부족한 문제점이 있다.To this end, PLA was applied to the envelope, but the PLA is biodegradable, but has a problem of insufficient resistance to tearing (tear) due to low flexibility.
이에, 상기 PLA 및 PBAT를 혼합 사용하여 적용하였으나, 해양 및 토양 모두에서 우수한 생분해도를 구현하는 데에 한계가 있으며, 광학적 특성이 낮아 봉투 내의 내용물 확인이 어려운 문제점이 있다. Accordingly, although the PLA and PBAT were mixed and applied, there is a limit to implementing excellent biodegradability in both marine and soil, and there is a problem in that it is difficult to check the contents of the bag due to low optical properties.
[선행기술문헌][Prior art literature]
[특허문헌][Patent Literature]
(특허문헌 1) 한국 공개특허 제2006-0039967호(Patent Document 1) Korean Patent Publication No. 2006-0039967
본 발명의 목적은 인장강도, 신율, 유연성 및 내충격성의 기계적 특성 및 광투과율의 광학적 특성이 우수하면서, 동시에 토양 및 해양 모두에서 생분해가 가능한 생분해성 수지 조성물을 제공하고자 한다.An object of the present invention is to provide a biodegradable resin composition that is biodegradable in both soil and sea while having excellent mechanical properties such as tensile strength, elongation, flexibility and impact resistance and optical properties of light transmittance.
본 발명의 다른 목적은 상기 생분해성 수지 조성물로부터 형성되는 생분해성 필름 및 이의 제조 방법을 제공하고자 한다.Another object of the present invention is to provide a biodegradable film formed from the biodegradable resin composition and a manufacturing method thereof.
본 발명의 또 다른 목적은 상기 생분해성 수지 조성물로부터 형성되고, 토양 및 해양 모두에서 생분해가 가능한 생분해성 제품을 제공하고자 한다. Another object of the present invention is to provide a biodegradable product formed from the biodegradable resin composition and biodegradable in both soil and ocean.
본 발명은 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 수지 조성물로서, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 수지 조성물을 제공한다.The present invention is a biodegradable resin composition comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable resin composition, the polyhydroxyal It provides a biodegradable resin composition comprising 40% to 99% by weight of a carnoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin.
또한, 본 발명은 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 필름으로서, 상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 필름을 제공한다. In addition, the present invention is a biodegradable film comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable film, the polyhydroxyal A biodegradable film comprising 40% to 99% by weight of a carnoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin is provided.
아울러, 본 발명은 1) 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 펠렛(pellet)을 제조하는 단계; 및 2) 상기 생분해성 펠렛을 성형하는 단계를 포함하는, 생분해성 필름의 제조 방법으로서, 상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 필름의 제조 방법을 제공한다.In addition, the present invention 1) preparing a biodegradable pellet (pellet) containing a polyhydroxyalkanoate (PHA) resin and polybutylene adipate terephthalate (PBAT) resin; And 2) a method for producing a biodegradable film comprising the step of molding the biodegradable pellets, based on the total weight of the biodegradable film, the polyhydroxyalkanoate (PHA) resin in an amount of 40% to 99% by weight It provides a method for producing a biodegradable film comprising 1 wt% to 60 wt% of the polybutylene adipate terephthalate (PBAT) resin.
나아가, 본 발명은 상기 생분해성 수지 조성물로부터 형성된, 생분해성 제품을 제공한다.Furthermore, the present invention provides a biodegradable product formed from the biodegradable resin composition.
일 실시예에 따른 생분해성 수지 조성물은 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 특정 함량으로 포함함으로써, 인장강도, 신율, 유연성 및 내충격성의 기계적 특성 및 광투과율의 광학적 특성이 우수하고, 토양 및 해양 모두에서 생분해가 가능한 생분해성 필름을 제공할 수 있다. The biodegradable resin composition according to an embodiment includes a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin in specific amounts, thereby improving mechanical properties of tensile strength, elongation, flexibility and impact resistance. And it is possible to provide a biodegradable film that has excellent optical properties of light transmittance and is biodegradable in both soil and ocean.
따라서, 또 다른 실시예에 따른 생분해성 수지 조성물로부터 형성된 생분해성 필름은 생분해성 봉투, 생분해성 종량제 봉투, 생분해성 쇼핑백, 생분해성 비닐백, 생분해성 지퍼백, 및 생분해성 쓰레기 봉투 등 다양한 생분해성 제품에 적용 가능하며, 우수한 물성과 함께 환경 보전에 효과적으로 작용할 수 있다. Therefore, the biodegradable film formed from the biodegradable resin composition according to another embodiment is a variety of biodegradable products such as biodegradable bags, biodegradable volume-rate bags, biodegradable shopping bags, biodegradable plastic bags, biodegradable zipper bags, and biodegradable garbage bags. It can be applied to, and can effectively act on environmental preservation with excellent physical properties.
도 1은 본 발명의 일 실시예에 따른 생분해성 필름의 제조 공정 흐름도를 나타낸 것이다. 1 shows a flow chart of a manufacturing process of a biodegradable film according to an embodiment of the present invention.
이하 본 발명에 대해 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail.
구현예는 이하에서 개시된 내용에 한정되는 것이 아니라 발명의 요지가 변경되지 않는 한, 다양한 형태로 변형될 수 있다.Embodiments are not limited to the contents disclosed below, and may be modified in various forms unless the gist of the invention is changed.
본 명세서에 있어서, 어떤 부분이 어떤 구성요소를 "포함" 한다고 할 때, 이는 특별히 반대되는 기재가 없는 한, 다른 구성요소를 제외하는 것이 아니라 다른 구성 요소를 더 포함할 수 있는 것을 의미한다.In this specification, when a certain component is said to "include", this means that it may further include other components, not excluding other components, unless otherwise stated.
또한, 본 명세서에 기재된 구성요소의 물성 값, 치수 등을 나타내는 모든 수치 범위는 특별한 기재가 없는 한 모든 경우에 "약"이라는 용어로 수식되는 것으로 이해하여야 한다.In addition, it should be understood that all numerical ranges representing physical property values, dimensions, etc. of components described in this specification are modified by the term "about" in all cases unless otherwise specified.
본 명세서에서 제 1, 제 2 등의 용어는 다양한 구성요소를 설명하기 위해 사용되는 것이고, 상기 구성요소들은 상기 용어에 의해 한정되지 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소로 구별하는 목적으로만 사용된다.In this specification, terms such as first and second are used to describe various components, and the components are not limited by the terms. These terms are only used for the purpose of distinguishing one component from another.
[생분해성 수지 조성물][Biodegradable Resin Composition]
본 발명의 일 실시예에 따른 생분해성 수지 조성물은, 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 수지 조성물로서, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함한다.The biodegradable resin composition according to an embodiment of the present invention is a biodegradable resin composition comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, the biodegradable resin composition Based on the total weight, including 40% to 99% by weight of the polyhydroxyalkanoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin .
상기 생분해성 수지 조성물은 상기 특정 조성을 가짐으로써, 인장강도, 신율, 유연성 및 내충격성의 기계적 특성 및 광투과율의 광학적 특성을 동시에 향상시킬 수 있다. 또한, 이로부터 형성된 생분해성 필름은 토양 및 해양 모두에서 생분해가 가능하여, 보다 다양한 분야에 적용되어 우수한 특성을 발휘할 수 있다. By having the specific composition, the biodegradable resin composition can simultaneously improve mechanical properties such as tensile strength, elongation, flexibility and impact resistance, and optical properties such as light transmittance. In addition, the biodegradable film formed therefrom can be biodegraded in both soil and ocean, and can be applied to more diverse fields to exhibit excellent properties.
이하, 상기 생분해성 수지 조성물의 각 구성 성분을 구체적으로 설명한다.Hereinafter, each component of the biodegradable resin composition will be described in detail.
폴리하이드록시알카노에이트(PHA) 수지Polyhydroxyalkanoate (PHA) resin
본 발명의 일 실시예에 따른 생분해성 수지 조성물은 폴리하이드록시알카노에이트(이하, PHA로 표기함) 수지를 포함한다.The biodegradable resin composition according to an embodiment of the present invention includes a polyhydroxyalkanoate (hereinafter referred to as PHA) resin.
상기 PHA 수지는 기존의 석유로부터 유래된 폴리부틸렌아디페이트 테레프탈레이트(PBAT), 폴리부틸렌 숙시네이트(PBS), 폴리부틸렌 숙시네이트 테레프탈레이트(PBST), 폴리부틸렌 숙시네이트 아디페이트(PBSA) 등과 같은 합성 고분자와 유사한 물성을 가지면서, 완전한 생분해성을 보이며, 생체 적합성 또한 우수하다. The PHA resin is polybutylene adipate terephthalate (PBAT), polybutylene succinate (PBS), polybutylene succinate terephthalate (PBST), and polybutylene succinate adipate (PBSA) derived from conventional petroleum. ), while having properties similar to those of synthetic polymers, it exhibits complete biodegradability and excellent biocompatibility.
구체적으로, 상기 PHA 수지는 미생물 세포 내에 축적되는 열가소성의 천연 폴리에스테르 고분자로서, 생분해성 소재로 퇴비화가 가능하고, 유독성 폐기물 발생도 없으면서 최종적으로 이산화탄소, 물, 유기 폐기물로 분해될 수 있다. 특히, 상기 PHA 수지는 토양 및 해양에서 생분해 될 수 있으므로, 상기 생분해성 수지 조성물이 PHA 수지를 포함하는 경우, 토양 및 해양 등 어떠한 환경 조건에서도 생분해 되어 환경 친화적인 특성을 갖는다. 따라서, 상기 PHA 수지를 포함하는 생분해성 수지 조성물을 이용하여 형성된 생분해성 필름은 친환경 제품으로서 다양한 분야에 활용될 수 있다.Specifically, the PHA resin is a thermoplastic natural polyester polymer that accumulates in microbial cells, and can be composted as a biodegradable material and can be finally decomposed into carbon dioxide, water, and organic waste without generating toxic waste. In particular, since the PHA resin can be biodegraded in soil and ocean, when the biodegradable resin composition includes the PHA resin, it is biodegradable in any environmental conditions such as soil and ocean and has environmentally friendly characteristics. Therefore, the biodegradable film formed using the biodegradable resin composition containing the PHA resin can be used in various fields as an eco-friendly product.
상기 PHA 수지는 살아있는 세포 내에 있는 하나 이상의 단량체 반복단위를 효소 촉매 중합함으로써 형성될 수 있다. The PHA resin may be formed by enzyme-catalyzed polymerization of one or more monomer repeating units in living cells.
상기 PHA 수지는 공중합 폴리하이드록시알카노에이트 수지(이하, PHA 공중합체로 표기함)일 수 있으며, 구체적으로, 중합체 사슬에 상이한 반복단위들이 불규칙하게(randomly) 분포되어 있는 2개 이상의 상이한 반복단위들을 함유하는 공중합체일 수 있다.The PHA resin may be a copolymerized polyhydroxyalkanoate resin (hereinafter referred to as a PHA copolymer), and specifically, two or more different repeating units in which different repeating units are randomly distributed in a polymer chain. It may be a copolymer containing them.
상기 PHA에 혼입될 수 있는 반복단위의 예로는, 2-하이드록시부티레이트, 락트산, 글리콜산, 3-하이드록시부티레이트(이하, 3-HB로 표기함), 3-하이드록시프로피오네이트(이하, 3-HP로 표기함), 3-하이드록시발레레이트(이하, 3-HV로 표기함), 3-하이드록시헥사노에이트(이하, 3-HH로 표기함), 3-하이드록시헵타노에이트(이하, 3-HHep로 표기함), 3-하이드록시옥타노에이트(이하, 3-HO로 표기함), 3-하이드록시노나노에이트(이하, 3-HN으로 표기함), 3-하이드록시데카노에이트(이하, 3-HD로 표기함), 3-하이드록시도데카노에이트(이하, 3-HDd로 표기함), 4-하이드록시부티레이트(이하, 4-HB로 표기함), 4-하이드록시발레레이트(이하, 4-HV로 표기함), 5-하이드록시발레레이트(이하, 5-HV로 표기함) 및 6-하이드록시헥사노에이트(이하, 6-HH로 표기함)가 있을 수 있으며, 상기 PHA 수지는 이들로부터 선택된 1종 이상의 반복단위를 함유할 수 있다. Examples of repeating units that can be incorporated into the PHA include 2-hydroxybutyrate, lactic acid, glycolic acid, 3-hydroxybutyrate (hereinafter referred to as 3-HB), 3-hydroxypropionate (hereinafter, 3-HP), 3-hydroxyvalerate (hereinafter referred to as 3-HV), 3-hydroxyhexanoate (hereinafter referred to as 3-HH), 3-hydroxyheptanoate (hereinafter referred to as 3-HHep), 3-hydroxyoctanoate (hereinafter referred to as 3-HO), 3-hydroxynonanoate (hereinafter referred to as 3-HN), 3-hydroxy hydroxydecanoate (hereinafter referred to as 3-HD), 3-hydroxydodecanoate (hereinafter referred to as 3-HDd), 4-hydroxybutyrate (hereinafter referred to as 4-HB), 4 -Hydroxyvalerate (hereinafter referred to as 4-HV), 5-hydroxyvalerate (hereinafter referred to as 5-HV) and 6-hydroxyhexanoate (hereinafter referred to as 6-HH) There may be, and the PHA resin may contain one or more repeating units selected from these.
구체적으로, 상기 PHA 수지는 3-HB, 4-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV 및 6-HH로 이루어진 군으로부터 선택된 1종 이상의 반복단위를 포함할 수 있다.Specifically, the PHA resin includes one or more repeating units selected from the group consisting of 3-HB, 4-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV and 6-HH. can do.
더욱 구체적으로, 상기 PHA 수지는 4-HB 반복단위를 포함할 수 있다. 즉, 상기 PHA 수지는 4-HB 반복단위를 포함하는 PHA 공중합체일 수 있다. More specifically, the PHA resin may include 4-HB repeating units. That is, the PHA resin may be a PHA copolymer including 4-HB repeating units.
또한, 상기 PHA 수지는 이성질체를 포함할 수 있다. 예컨대, 상기 PHA 수지는 구조 이성질체, 거울상 이성질체 또는 기하 이성질체를 포함할 수 있다. 구체적으로, 상기 PHA 수지는 구조 이성질체를 포함할 수 있다.In addition, the PHA resin may include isomers. For example, the PHA resin may include structural isomers, enantiomers or geometric isomers. Specifically, the PHA resin may include structural isomers.
또한, 상기 PHA 수지는 4-HB 반복단위를 포함하면서, 상기 4-HB와 상이한 1개의 반복단위를 추가로 포함하거나, 서로 상이한 2개, 3개, 4개, 5개, 6개 또는 그 이상의 반복단위를 추가로 포함하는 PHA 공중합체일 수 있다.In addition, while the PHA resin includes a 4-HB repeating unit, it further includes one repeating unit different from the 4-HB, or two, three, four, five, six or more different from each other. It may be a PHA copolymer further comprising a repeating unit.
본 발명의 일 실시예에 따르면, 상기 PHA 수지는 3-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV 및 6-HH로 이루어진 군으로부터 선택된 1종 이상의 반복단위, 및 4-HB 반복단위를 포함하는 공중합 폴리하이드록시알카노에이트 수지를 포함할 수 있다.According to one embodiment of the present invention, the PHA resin contains one or more repeating units selected from the group consisting of 3-HB, 3-HP, 3-HH, 3-HV, 4-HV, 5-HV and 6-HH. , and a copolymerized polyhydroxyalkanoate resin containing 4-HB repeating units.
구체적으로, 상기 PHA 공중합체는 4-HB 반복단위를 포함하면서, 3-HB 반복단위, 3-HP 반복단위, 3-HH 반복단위, 3-HV 반복단위, 4-HV 반복단위, 5-HV 반복단위 및 6-HH 반복단위로 이루어진 군으로부터 선택된 1종 이상의 반복 단위를 추가로 포함할 수 있다. 더욱 구체적으로, 상기 PHA 수지는 3-HB 반복단위 및 4-HB 반복단위를 포함하는 공중합 폴리하이드록시알카노에이트 수지일 수 있다.Specifically, the PHA copolymer includes 4-HB repeating units, 3-HB repeating units, 3-HP repeating units, 3-HH repeating units, 3-HV repeating units, 4-HV repeating units, 5-HV It may further include one or more repeating units selected from the group consisting of repeating units and 6-HH repeating units. More specifically, the PHA resin may be a copolymerized polyhydroxyalkanoate resin containing 3-HB repeating units and 4-HB repeating units.
예컨대, 상기 PHA 수지는 폴리 3-하이드록시부티레이트-co-4-하이드록시부티레이트(이하, 3HB-co-4HB로 표기함)일 수 있다.For example, the PHA resin may be poly 3-hydroxybutyrate-co-4-hydroxybutyrate (hereinafter referred to as 3HB-co-4HB).
본 발명의 일 실시예에 따르면, 상기 PHA 공중합체 내에 상기 4-HB 반복단위의 함량을 조절하는 것이 중요하다. According to one embodiment of the present invention, it is important to control the content of the 4-HB repeating unit in the PHA copolymer.
즉, 본 발명에서 목적하는 물성 특성을 구현하기 위해, 특히 토양 및 해양의 생분해성을 증진시키고, 향상된 광학적 특성, 열적 특성, 및 기계적 특성의 우수한 물성을 구현하기 위해 상기 PHA 공중합체 내에 상기 4-HB 반복단위의 함량이 중요할 수 있다.That is, in order to implement the physical properties desired in the present invention, in particular, to improve the biodegradability of soil and ocean, and to implement excellent physical properties such as improved optical properties, thermal properties, and mechanical properties, the 4- The content of HB repeat units may be important.
더욱 구체적으로, 상기 PHA 공중합체는 상기 PHA 공중합체 총 중량을 기준으로 4-HB 반복단위를 0.1 중량% 내지 60 중량%로 포함할 수 있다. 예를 들어, 상기 4-HB 반복단위의 함량은 상기 PHA 공중합체 총 중량을 기준으로 예를 들어, 0.1 내지 55 중량%, 0.5 내지 60 중량%, 0.5 내지 55 중량%, 1 중량% 내지 60 중량%, 1 중량% 내지 55 중량%, 1 중량% 내지 50 중량%, 2 중량% 내지 55 중량%, 3 중량% 내지 55 중량%, 3 중량% 내지 50 중량%, 5 중량% 내지 55 중량%, 5 중량% 내지 50 중량%, 10 중량% 내지 55 중량%, 10 중량% 내지 50 중량%, 1 중량% 내지 40 중량%, 1 중량% 내지 30 중량%, 1 중량% 내지 29 중량%, 1 중량% 내지 25 중량%, 1 중량% 내지 24 중량%, 2 중량% 내지 20 중량%, 2 중량% 내지 23 중량%, 3 중량% 내지 20 중량%, 3 중량% 내지 15 중량%, 4 중량% 내지 18 중량%, 5 중량% 내지 15 중량%, 8 중량% 내지 12 중량%, 9 중량% 내지 12 중량%, 15 중량% 내지 55 중량%, 15 중량% 내지 50 중량%, 20 중량% 내지 55 중량%, 20 중량% 내지 50 중량%, 25 중량% 내지 55 중량%, 25 중량% 내지 50 중량%, 35 중량% 내지 60 중량%, 40 중량% 내지 55 중량% 또는 45 중량% 내지 55 중량%일 수 있다. More specifically, the PHA copolymer may include 0.1% to 60% by weight of 4-HB repeating units based on the total weight of the PHA copolymer. For example, the content of the 4-HB repeating unit is, for example, 0.1 to 55% by weight, 0.5 to 60% by weight, 0.5 to 55% by weight, 1% to 60% by weight based on the total weight of the PHA copolymer. %, 1% to 55%, 1% to 50%, 2% to 55%, 3% to 55%, 3% to 50%, 5% to 55%, 5% to 50% by weight, 10% to 55% by weight, 10% to 50% by weight, 1% to 40% by weight, 1% to 30% by weight, 1% to 29% by weight, 1% by weight % to 25 wt%, 1 wt% to 24 wt%, 2 wt% to 20 wt%, 2 wt% to 23 wt%, 3 wt% to 20 wt%, 3 wt% to 15 wt%, 4 wt% to 18 wt%, 5 wt% to 15 wt%, 8 wt% to 12 wt%, 9 wt% to 12 wt%, 15 wt% to 55 wt%, 15 wt% to 50 wt%, 20 wt% to 55 wt% %, 20% to 50%, 25% to 55%, 25% to 50%, 35% to 60%, 40% to 55% or 45% to 55% can
상기 4-HB 반복단위의 함량이 상기 범위를 만족하는 경우, 토양 및 해양의 생분해성을 증진시키고, 우수한 광학적 특성을 유지하고, 재료의 열적 특성을 개선하고, 유연성 및 강도 등의 기계적 특성을 더욱 향상시킬 수 있다.When the content of the 4-HB repeating unit satisfies the above range, biodegradability of soil and sea is improved, excellent optical properties are maintained, thermal properties of the material are improved, and mechanical properties such as flexibility and strength are further improved. can improve
또한, 상기 PHA 수지는 상기 4-HB 반복단위를 적어도 하나 이상 포함하고, 상기 4-HB 반복단위의 함량을 제어함으로써 상기 PHA 수지의 결정성을 조절할 수 있다. 즉, 상기 PHA 수지는 결정성이 조절된 PHA 공중합체일 수 있다.In addition, the PHA resin may include at least one 4-HB repeating unit, and the crystallinity of the PHA resin may be adjusted by controlling the content of the 4-HB repeating unit. That is, the PHA resin may be a PHA copolymer having controlled crystallinity.
상기 결정성이 조절된 PHA 수지(PHA 공중합체)는 분자 구조상 비규칙성을 증가시킴으로써 결정성과 비정질성이 조절된 것일 수 있으며, 구체적으로는 단량체의 종류, 단량체의 비율 또는 이성질체의 종류 및/또는 함량을 조절한 것일 수 있다.The PHA resin (PHA copolymer) having controlled crystallinity may have crystallinity and amorphousness controlled by increasing irregularity in molecular structure, specifically, the type of monomer, the ratio of monomers or the type of isomer and/or The content may have been adjusted.
상기 PHA 수지는 결정성이 서로 다른 2 종 이상의 PHA 수지를 조합하여 포함할 수 있다. 즉, 상기 PHA 수지는 결정성이 서로 다른 2 종 이상의 PHA 수지를 혼합하여 상기 특정 범위의 4-HB 반복단위의 함량을 갖도록 조절될 수 있다.The PHA resin may include a combination of two or more PHA resins having different crystallinity. That is, the PHA resin may be adjusted to have a content of 4-HB repeating units within the specific range by mixing two or more types of PHA resins having different crystallinity.
예컨대, 상기 PHA 수지는 4-HB 반복단위의 함량이 서로 다른 제 1 PHA 수지와 제 2 PHA 수지의 혼합 수지를 포함하며, 상기 PHA 수지는 상기 PHA 수지 총 중량을 기준으로 4-HB 반복단위가 0.1 내지 60 중량%가 되도록 조절될 수 있다. 상기 제 1 PHA 수지와 제 2 PHA 수지의 구체적인 특징은 후술하는 내용을 참조할 수 있다.For example, the PHA resin includes a mixed resin of a first PHA resin and a second PHA resin having different contents of 4-HB repeating units, and the PHA resin has 4-HB repeating units based on the total weight of the PHA resin. It may be adjusted to be 0.1 to 60% by weight. Specific characteristics of the first PHA resin and the second PHA resin may be referred to below.
한편, 상기 PHA 공중합체는 예를 들어, 상기 PHA 공중합체 총 중량을 기준으로 3-HB 반복단위를 20 중량% 이상, 35 중량% 이상, 40 중량% 이상, 50 중량% 이상, 60 중량% 이상, 70 중량% 이상, 또는 75 중량% 이상으로 포함할 수 있으며, 99 중량% 이하, 98 중량% 이하, 97 중량% 이하, 96 중량% 이하, 95 중량% 이하, 93 중량% 이하, 91 중량% 이하, 90 중량% 이하, 80 중량% 이하, 70 중량% 이하, 60 중량% 이하, 또는 55 중량% 이하로 포함할 수 있다. Meanwhile, the PHA copolymer contains, for example, 20% by weight or more, 35% by weight or more, 40% by weight or more, 50% by weight or more, 60% by weight or more of 3-HB repeating units based on the total weight of the PHA copolymer. , 70% by weight or more, or may include 75% by weight or more, 99% by weight or less, 98% by weight or less, 97% by weight or less, 96% by weight or less, 95% by weight or less, 93% by weight or less, 91% by weight or less, 90% by weight or less, 80% by weight or less, 70% by weight or less, 60% by weight or less, or 55% by weight or less.
한편, 상기 PHA 수지는, 유리전이 온도(Tg)가 예를 들면 -45℃ 내지 80℃, -35℃ 내지 80℃, -30℃ 내지 80℃, -25℃ 내지 75℃, -20℃ 내지 70℃, -35℃ 내지 5℃, -25℃ 내지 5℃, -35℃ 내지 0℃, -25℃ 내지 0℃, -45℃ 내지 -10℃, -30℃ 내지 -10℃, -35℃ 내지 -15℃, -35℃ 내지 -20℃, -20℃ 내지 0℃, -15℃ 내지 0℃, 또는 -15℃ 내지 -5℃일 수 있다.On the other hand, the PHA resin has a glass transition temperature (Tg) of, for example, -45 ° C to 80 ° C, -35 ° C to 80 ° C, -30 ° C to 80 ° C, -25 ° C to 75 ° C, -20 ° C to 70 ° C ℃, -35 ℃ to 5 ℃, -25 ℃ to 5 ℃, -35 ℃ to 0 ℃, -25 ℃ to 0 ℃, -45 ℃ to -10 ℃, -30 ℃ to -10 ℃, -35 ℃ to -15°C, -35°C to -20°C, -20°C to 0°C, -15°C to 0°C, or -15°C to -5°C.
상기 PHA 수지는, 결정화 온도(Tc)가 예를 들어 측정되지 않을 수 있거나, 예를 들어 70℃ 내지 120℃, 75℃ 내지 120℃, 75℃ 내지 115℃, 75℃ 내지 110℃,또는 90℃ 내지 110℃일 수 있다. The PHA resin may have a crystallization temperature (Tc) of, for example, unmeasured, or may be, for example, 70°C to 120°C, 75°C to 120°C, 75°C to 115°C, 75°C to 110°C, or 90°C. to 110 °C.
상기 PHA 수지는, 용융 온도(Tm)가 예를 들면 측정되지 않을 수 있거나, 예를 들면 100℃ 내지 170℃, 예를 들면 110℃ 내지 150℃, 또는 예를 들면 120℃ 내지 140℃일 수 있다. The PHA resin may have a melting temperature (Tm), for example, which may not be measured, or may be, for example, 100 ° C to 170 ° C, eg 110 ° C to 150 ° C, or eg 120 ° C to 140 ° C. .
상기 PHA 수지는, 중량평균 분자량(Mw)이 예를 들면 10,000 g/mol 내지 1,200,000 g/mol일 수 있다. 예를 들어, 상기 PHA의 중량평균분자량은 50,000 g/mol 내지 1,200,000 g/mol, 100,000 g/mol 내지 1,200,000 g/mol, 50,000 g/mol 내지 1,000,000 g/mol, 100,000 g/mol 내지 1,000,000 g/mol, 200,000 g/mol 내지 1,200,000 g/mol, 250,000 g/mol 내지 1,150,000 g/mol, 300,000 g/mol 내지 1,100,000 g/mol, 350,000 g/mol 내지 1,000,000 g/mol, 350,000 g/mol 내지 950,000 g/mol, 100,000 g/mol 내지 900,000 g/mol, 200,000 g/mol 내지 800,000 g/mol, 200,000 g/mol 내지 700,000 g/mol, 250,000 g/mol 내지 650,000 g/mol, 200,000 g/mol 내지 400,000 g/mol, 300,000 g/mol 내지 800,000 g/mol, 300,000 g/mol 내지 600,000 g/mol, 500,000 g/mol 내지 1,200,000 g/mol, 500,000 g/mol 내지 1,000,000 g/mol 550,000 g/mol 내지 1,050,000 g/mol, 550,000 g/mol 내지 900,000 g/mol, 또는 600,000 g/mol 내지 900,000 g/mol일 수 있다. The PHA resin may have a weight average molecular weight (Mw) of, for example, 10,000 g/mol to 1,200,000 g/mol. For example, the weight average molecular weight of the PHA is 50,000 g / mol to 1,200,000 g / mol, 100,000 g / mol to 1,200,000 g / mol, 50,000 g / mol to 1,000,000 g / mol, 100,000 g / mol to 1,000,000 g / mol , 200,000 g/mol to 1,200,000 g/mol, 250,000 g/mol to 1,150,000 g/mol, 300,000 g/mol to 1,100,000 g/mol, 350,000 g/mol to 1,000,000 g/mol, 350,000 g/mol to 950,000 g/mol , 100,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, 200,000 g/mol to 700,000 g/mol, 250,000 g/mol to 650,000 g/mol, 200,000 g/mol to 400,000 g/mol , 300,000 g/mol to 800,000 g/mol, 300,000 g/mol to 600,000 g/mol, 500,000 g/mol to 1,200,000 g/mol, 500,000 g/mol to 1,000,000 g/mol 550,000 g/mol to 1,050,000 g/mol, 550,000 g/mol to 900,000 g/mol, or 600,000 g/mol to 900,000 g/mol.
상기 PHA 수지는 제 1 PHA 수지, 제 2 PHA 수지, 또는 제 1 PHA 수지 및 제 2 PHA 수지의 혼합 수지를 포함할 수 있다.The PHA resin may include a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin.
상기 제 1 PHA 수지 및 상기 제 2 PHA 수지는 4-HB 반복단위의 함량, 유리전이 온도(Tg), 결정화 온도(Tc), 및 용융 온도(Tm)가 서로 다를 수 있다.The first PHA resin and the second PHA resin may have different 4-HB repeating unit content, glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm).
구체적으로, 상기 제 1 PHA 수지는, 상기 4-HB 반복단위를, 상기 제 1 PHA 수지 총 중량을 기준으로 예를 들면 15 중량% 내지 60 중량%, 15 중량% 내지 55 중량%, 20 중량% 내지 55 중량%, 25 중량% 내지 55 중량%, 30 중량% 내지 55 중량%, 35 중량% 내지 55 중량%, 20 중량% 내지 50 중량%, 25 중량% 내지 50 중량%, 30 중량% 내지 50 중량%, 35 중량% 내지 50 중량%, 또는 20 중량% 내지 40 중량%로 포함할 수 있다. Specifically, the first PHA resin contains the 4-HB repeating unit in an amount of, for example, 15% to 60% by weight, 15% to 55% by weight, or 20% by weight based on the total weight of the first PHA resin. to 55% by weight, 25% to 55% by weight, 30% to 55% by weight, 35% to 55% by weight, 20% to 50% by weight, 25% to 50% by weight, 30% to 50% by weight % by weight, 35% to 50% by weight, or 20% to 40% by weight.
상기 제 1 PHA 수지는, 유리전이 온도(Tg)가 예를 들면 -45℃ 내지 -10℃, -35℃ 내지 -10℃, -35℃ 내지 -15℃, -35℃ 내지 -20℃, 또는 -30℃ 내지 -20℃일 수 있다. The first PHA resin has a glass transition temperature (Tg) of, for example, -45 ° C to -10 ° C, -35 ° C to -10 ° C, -35 ° C to -15 ° C, -35 ° C to -20 ° C, or -30°C to -20°C.
상기 제 1 PHA 수지는, 결정화 온도(Tc)가 예를 들어 측정되지 않을 수 있거나, 예를 들어 60℃ 내지 120℃, 60℃ 내지 110℃, 70℃ 내지 120℃, 또는 75℃ 내지 115℃일 수 있다. The first PHA resin may have a crystallization temperature (Tc), for example, may not be measured, or may be, for example, 60 ° C to 120 ° C, 60 ° C to 110 ° C, 70 ° C to 120 ° C, or 75 ° C to 115 ° C. can
상기 제 1 PHA 수지는, 용융 온도(Tm)가 예를 들면 측정되지 않을 수 있거나, 예를 들면 100℃ 내지 170℃, 100℃ 내지 160℃, 110℃ 내지 160℃, 또는 120℃ 내지 150℃일 수 있다.The first PHA resin may have, for example, a melting temperature (Tm) that may not be measured, or may be, for example, 100°C to 170°C, 100°C to 160°C, 110°C to 160°C, or 120°C to 150°C. can
상기 제 1 PHA 수지는 중량평균 분자량(Mw)이 예를 들면 10,000 g/mol 내지 1,200,000 g/mol, 10,000 g/mol 내지 1,000,000 g/mol, 50,000 g/mol 내지 1,000,000 g/mol, 50,000 g/mol 내지 1,200,000 g/mol, 200,000 g/mol 내지 1,200,000 g/mol, 300,000 g/mol 내지 1,000,000 g/mol, 100,000 g/mol 내지 900,000 g/mol, 500,000 g/mol 내지 900,000 g/mol, 200,000 g/mol 내지 800,000 g/mol, 또는 200,000 g/mol 내지 400,000 g/mol일 수 있다. The first PHA resin has a weight average molecular weight (Mw) of, for example, 10,000 g/mol to 1,200,000 g/mol, 10,000 g/mol to 1,000,000 g/mol, 50,000 g/mol to 1,000,000 g/mol, 50,000 g/mol to 1,200,000 g/mol, 200,000 g/mol to 1,200,000 g/mol, 300,000 g/mol to 1,000,000 g/mol, 100,000 g/mol to 900,000 g/mol, 500,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, or 200,000 g/mol to 400,000 g/mol.
한편, 상기 제 2 PHA 수지는, 상기 4-HB 반복단위를, 상기 제 2 PHA 수지 총 중량을 기준으로 0.1 중량% 내지 30 중량%로 포함할 수 있다. 예를 들어, 상기 제 2 PHA 수지는 4-HB 반복단위를 예를 들면 0.1 중량% 내지 30 중량%, 0.5 중량% 내지 30 중량%, 1 중량% 내지 30 중량%, 3 중량% 내지 30 중량%, 1 중량% 내지 28 중량%, 1 중량% 내지 25 중량%, 1 중량% 내지 24 중량%, 1 중량% 내지 20 중량%, 1 중량% 내지 15 중량%, 2 중량% 내지 25 중량%, 3 중량% 내지 25 중량%, 3 중량% 내지 24 중량%, 5 중량% 내지 24 중량%, 5 중량% 내지 20 중량%, 5 중량% 초과 내지 20 중량% 미만, 7 중량% 내지 20 중량%, 10 중량% 내지 20 중량%, 15 중량% 내지 25 중량%, 또는 15 중량% 내지 24 중량%로 포함할 수 있다. Meanwhile, the second PHA resin may include the 4-HB repeating unit in an amount of 0.1% to 30% by weight based on the total weight of the second PHA resin. For example, the second PHA resin includes 0.1% to 30% by weight, 0.5% to 30% by weight, 1% to 30% by weight, 3% to 30% by weight of the 4-HB repeating unit, for example. , 1% to 28% by weight, 1% to 25% by weight, 1% to 24% by weight, 1% to 20% by weight, 1% to 15% by weight, 2% to 25% by weight, 3 % to 25%, 3% to 24%, 5% to 24%, 5% to 20%, greater than 5% to less than 20%, 7% to 20%, 10 It may be included at 20% by weight, 15% by weight to 25% by weight, or 15% by weight to 24% by weight.
상기 제 1 PHA 수지 및 상기 제 2 PHA 수지는 4-HB 반복단위의 함량이 서로 상이할 수 있다.The first PHA resin and the second PHA resin may have different 4-HB repeating unit contents.
상기 제 2 PHA 수지는, 유리전이 온도(Tg)가 예를 들면 -30℃ 내지 80℃, 예를 들면 -30℃ 내지 10℃, 예를 들면 -25℃ 내지 5℃, 예를 들면 -25℃ 내지 0℃, 예를 들면 -20℃ 내지 0℃, 또는 예를 들면 -15℃ 내지 0℃일 수 있다. The second PHA resin has a glass transition temperature (Tg) of, for example, -30 ° C to 80 ° C, for example -30 ° C to 10 ° C, for example -25 ° C to 5 ° C, for example -25 ° C to 0°C, for example -20°C to 0°C, or for example -15°C to 0°C.
상기 제 1 PHA 수지의 유리전이 온도(Tg) 및 상기 제 2 PHA 수지의 유리전이 온도(Tg)가 서로 상이할 수 있다.The glass transition temperature (Tg) of the first PHA resin and the glass transition temperature (Tg) of the second PHA resin may be different from each other.
상기 제 2 PHA 수지는, 결정화 온도(Tc)가 예를 들어 70℃ 내지 120℃, 예를 들어 75℃ 내지 115℃, 또는 80℃ 내지 110℃이거나, 예를 들어 측정되지 않을 수 있다.The second PHA resin may have a crystallization temperature (Tc) of, for example, 70 ° C to 120 ° C, 75 ° C to 115 ° C, or 80 ° C to 110 ° C, or, for example, not measured.
상기 제 2 PHA 수지는, 용융 온도(Tm)가 예를 들면 100℃ 내지 170℃, 예를 들면 105℃ 내지 165℃, 예를 들면 110℃ 내지 160℃, 예를 들면 100℃ 내지 150℃, 예를 들면 115℃ 내지 155℃, 예를 들면 120℃ 내지 160℃, 또는 예를 들면 120℃ 내지 150℃일 수 있다.The second PHA resin has a melting temperature (Tm) of, for example, 100 ° C to 170 ° C, for example 105 ° C to 165 ° C, for example 110 ° C to 160 ° C, for example 100 ° C to 150 ° C, for example For example, it may be 115 ° C to 155 ° C, eg 120 ° C to 160 ° C, or eg 120 ° C to 150 ° C.
상기 제 2 PHA 수지는 중량평균 분자량(Mw)이 10,000 g/mol 내지 1,200,000 g/mol, 50,000 g/mol 내지 1,100,000 g/mol, 100,000 g/mol 내지 1,000,000 g/mol, 300,000 g/mol 내지 1,000,000 g/mol, 100,000 g/mol 내지 900,000 g/mol, 200,000 g/mol 내지 800,000 g/mol, 200,000 g/mol 내지 600,000 g/mol, 200,000 g/mol 내지 400,000 g/mol, 또는 400,000 g/mol 내지 700,000 g/mol일 수 있다.The second PHA resin has a weight average molecular weight (Mw) of 10,000 g/mol to 1,200,000 g/mol, 50,000 g/mol to 1,100,000 g/mol, 100,000 g/mol to 1,000,000 g/mol, 300,000 g/mol to 1,000,000 g /mol, 100,000 g/mol to 900,000 g/mol, 200,000 g/mol to 800,000 g/mol, 200,000 g/mol to 600,000 g/mol, 200,000 g/mol to 400,000 g/mol, or 400,000 g/mol to 700,000 g/mol.
구체적으로, 상기 제 1 PHA 수지는 -35℃ 내지 -15℃의 유리전이 온도(Tg)를 갖고, 상기 제 2 PHA 수지는 -15℃ 내지 0℃의 유리전이 온도(Tg), 80℃ 내지 110℃의 결정화 온도(Tc), 및 120℃ 내지 160℃의 용융 온도(Tm) 중에서 선택된 적어도 하나의 특성을 만족하고, 상기 제 1 PHA 수지의 유리전이 온도(Tg) 및 상기 제 2 PHA 수지의 유리전이 온도(Tg)가 서로 상이할 수 있다. 또한, 상기 제 1 PHA 수지는 결정화 온도(Tc) 및 용융 온도(Tm)가 측정되지 않을 수 있다.Specifically, the first PHA resin has a glass transition temperature (Tg) of -35 ° C to -15 ° C, and the second PHA resin has a glass transition temperature (Tg) of -15 ° C to 0 ° C, 80 ° C to 110 ° C It satisfies at least one characteristic selected from a crystallization temperature (Tc) of ° C and a melting temperature (Tm) of 120 ° C to 160 ° C, and the glass transition temperature (Tg) of the first PHA resin and the glass transition temperature (Tg) of the second PHA resin Transition temperatures (Tg) may be different from each other. In addition, the crystallization temperature (Tc) and melting temperature (Tm) of the first PHA resin may not be measured.
상기 제 1 PHA 수지 및 상기 제 2 PHA 수지가 각각 상기 범위의 4-HB 반복단위, 유리전이 온도(Tg), 결정화 온도(Tc), 및 용융 온도(Tm) 중 적어도 하나 이상을 만족하는 경우, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다. When the first PHA resin and the second PHA resin each satisfy at least one or more of the 4-HB repeating unit, glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm) in the above range, It may be more advantageous to achieve the desired effect in the present invention.
또한, 상기 제 1 PHA 수지 및 상기 제 2 PHA 수지는 각각 결정화도(결정성)가 조절된 PHA 수지일 수 있다. In addition, the first PHA resin and the second PHA resin may each be a PHA resin having an adjusted crystallinity (crystallinity).
예를 들어, 상기 제 1 PHA 수지는 비정형 PHA 수지(이하, aPHA 수지로 표기함)를 포함할 수 있고, 상기 제 2 PHA 수지는 반결정형 PHA 수지(이하, scPHA 수지로 표기함)를 포함할 수 있다.For example, the first PHA resin may include an amorphous PHA resin (hereinafter referred to as aPHA resin), and the second PHA resin may include a semi-crystalline PHA resin (hereinafter referred to as scPHA resin). can
상기 aPHA 수지 및 scPHA 수지는 4-HB 반복단위의 함량, 유리전이 온도(Tg), 결정화 온도(Tc), 용융 온도(Tm) 등에 따라 구별될 수 있다.The "aPHA" resin and the "scPHA" resin may be distinguished according to the content of "4-HB" repeating unit, "glass transition temperature (Tg)," "crystallization temperature (Tc)," and "melting temperature (Tm)".
상기 aPHA 수지는 상기 PHA 수지 총 중량을 기준으로 4-HB 반복단위를 예를 들어 25 내지 50 중량% 포함할 수 있다. The "aPHA" resin may include "4-HB" repeating units, for example, 25 to "50% by weight" based on the total weight of the "PHA" resin.
상기aPHA 수지의 유리전이 온도(Tg)는 예를 들어 -35℃ 내지 -20℃일 수 있다.The aPHA resin may have a glass transition temperature (Tg) of, for example, -35°C to -20°C.
상기 aPHA 수지의 결정화 온도(Tc)는 측정되지 않을 수 있다.The crystallization temperature (Tc) of the "aPHA" resin may not be measured.
상기 aPHA 수지의 용융 온도(Tm)는 측정되지 않을 수 있다.The melting temperature (Tm) of the "aPHA" resin may not be measured.
상기 scPHA 수지는 상기 PHA 수지 총 중량을 기준으로 4-HB 반복단위를 예를 들어 1 내지 25 중량% 미만으로 포함할 수 있다. The "scPHA" resin may include "4-HB" repeating units in an amount of, for example, less than 1 to "25% by weight" based on the total weight of the "PHA" resin.
상기 scPHA 수지의 유리전이 온도(Tg)는 -20℃ 내지 0℃일 수 있다. The "scPHA" resin may have a glass transition temperature (Tg) of -20°C to "0°C.
상기 scPHA 수지의 결정화 온도(Tc)는 75℃ 내지 115℃일 수 있다. The crystallization temperature (Tc) of the “scPHA” resin may be 75° C. to 115° C.
상기 scPHA 수지의 용융 온도(Tm)는 예를 들어 110℃ 내지 160℃일 수 있다. The melting temperature (Tm) of the scPHA resin may be, for example, 110°C to 160°C.
한편, 본 발명의 일 실시예에 따른 효과를 달성하기 위해, 상기 생분해성 수지 조성물에 포함되는 PHA 수지의 함량이 중요하다.On the other hand, in order to achieve the effect according to an embodiment of the present invention, the content of the PHA resin included in the biodegradable resin composition is important.
상기 생분해성 수지 조성물은 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 PHA 수지를 40 중량% 이상, 50 중량% 이상, 55 중량% 이상, 60 중량% 이상, 65 중량% 이상, 또는 70 중량% 이상 포함할 수 있고, 99 중량% 이하, 95 중량% 이하, 90 중량% 이하, 85 중량% 이하, 또는 80 중량% 이하로 포함할 수 있다.The biodegradable resin composition contains the PHA resin in an amount of 40% by weight or more, 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, or 70% by weight based on the total weight of the biodegradable resin composition. It may contain more than 99% by weight, 95% by weight or less, 90% by weight or less, 85% by weight or less, or 80% by weight or less.
상기 생분해성 수지 조성물은 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 PHA 수지를 예를 들어 40 내지 99 중량%, 50 내지 95 중량%, 40 중량% 내지 80 중량%로 포함할 수 있다.The biodegradable resin composition may include, for example, 40 to 99% by weight, 50 to 95% by weight, or 40% to 80% by weight of the PHA resin based on the total weight of the biodegradable resin composition.
상기 생분해성 수지 조성물에 포함되는 상기 PHA 수지는 목적하는 용도에 따라 상기 범위 내에서 선택될 수 있는데, 이 경우 토양 및 해양 모두에서 생분해 효과가 매우 우수하며, 특히 해양 생분해성이 우수하고, 광학적 특성이 향상될 수 있다. The PHA resin included in the biodegradable resin composition may be selected within the above range depending on the intended use. In this case, the biodegradation effect is very excellent in both soil and marine, and in particular, the marine biodegradability is excellent, and the optical properties are excellent. this can be improved.
한편, 상기 PHA 수지가 제 1 PHA 수지를 포함하는 경우, 예를 들어 1 중량% 내지 95 중량% 사용할 수 있고, 상기 제 1 PHA 수지를 단독으로 사용하는 경우, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 제 1 PHA 수지를 예를 들어 5 내지 80 중량%로 포함할 수 있다. 구체적으로, 상기 제 1 PHA 수지를 10 중량% 이상, 70 중량% 이하로 포함할 수 있다.Meanwhile, when the PHA resin includes the first PHA resin, for example, 1% to 95% by weight may be used, and when the first PHA resin is used alone, based on the total weight of the biodegradable resin composition. As such, the first PHA resin may be included in an amount of, for example, 5 to 80% by weight. Specifically, the first PHA resin may be included in an amount of 10% by weight or more and 70% by weight or less.
또 다른 일례로, 상기 제 1 PHA 수지를 상기 제 2 PHA 수지와 혼합하여 사용하는 경우, 상기 제 1 PHA 수지를 상기 생분해성 수지 조성물 총 중량을 기준으로, 예를 들어 1 내지 50 중량%, 예를 들어 10 내지 40 중량%, 또는 예를 들어 20 내지 40 중량%로 포함할 수 있다.As another example, when the first PHA resin is mixed with the second PHA resin and used, the first PHA resin is used in an amount of, for example, 1 to 50% by weight, based on the total weight of the biodegradable resin composition. For example, it may include 10 to 40% by weight, or, for example, 20 to 40% by weight.
상기 PHA 수지가 제 2 PHA 수지를 포함하는 경우, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 제 2 PHA 수지를 예를 들어 1 중량% 내지 95 중량% 사용할 수 있고, 상기 제 2 PHA 수지를 단독으로 사용하는 경우, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 제 2 PHA 수지를 50 중량% 이상, 55 중량% 이상, 60 중량% 이상, 65 중량% 이상, 또는 70 중량% 이상 포함할 수 있고, 95 중량% 이하, 90 중량% 이하, 85 중량% 이하, 또는 80 중량% 이하로 포함할 수 있다. 상기 제 2 PHA 수지를 단독으로 사용하는 경우, 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 제 2 PHA 수지를 예를 들어 50 내지 95 중량%로 포함할 수 있다. When the PHA resin includes the second PHA resin, based on the total weight of the biodegradable resin composition, for example, 1% to 95% by weight of the second PHA resin may be used, and the second PHA resin When used alone, based on the total weight of the biodegradable resin composition, the second PHA resin may comprise 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, or 70% by weight or more. 95% by weight or less, 90% by weight or less, 85% by weight or less, or 80% by weight or less. When the second PHA resin is used alone, for example, 50 to 95% by weight of the second PHA resin may be included based on the total weight of the biodegradable resin composition.
또 다른 일례로, 상기 제 2 PHA 수지를 상기 제 1 PHA 수지와 혼합하여 사용하는 경우, 상기 제 2 PHA 수지를 상기 생분해성 수지 조성물 총 중량을 기준으로, 예를 들어 20 내지 80 중량%, 예를 들어 30 내지 70 중량%, 또는 예를 들어 30 내지 50 중량%로 포함할 수 있다.As another example, when the second PHA resin is mixed with the first PHA resin and used, the second PHA resin is used in an amount of, for example, 20 to 80% by weight, based on the total weight of the biodegradable resin composition. For example, it may be included in 30 to 70% by weight, or, for example, 30 to 50% by weight.
예를 들어, 상기 생분해성 수지 조성물은 상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 제 1 PHA 수지 1 중량% 내지 50 중량%, 상기 제 2 PHA 수지 20 중량% 내지 80 중량%, 및 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지 1 중량% 내지 50 중량%를 포함할 수 있다.For example, the biodegradable resin composition may include 1% to 50% by weight of the first PHA resin, 20% to 80% by weight of the second PHA resin, and the poly, based on the total weight of the biodegradable resin composition. It may include 1 wt % to 50 wt % of butylene adipate terephthalate (PBAT) resin.
본 발명의 또 다른 실시예에 따라, 상기 PHA 수지가 제 1 PHA 수지 및 제 2 PHA 수지의 혼합 수지를 포함하는 경우, 상기 제 1 PHA 수지 : 상기 제 2 PHA 수지 중량비는 예를 들어 1 : 0.05 내지 5, 예를 들어 1 : 0.5 내지 4, 또는 예를 들어 1 : 1.2 내지 4일 수 있다.According to another embodiment of the present invention, when the PHA resin includes a mixed resin of the first PHA resin and the second PHA resin, the weight ratio of the first PHA resin to the second PHA resin is, for example, 1:0.05. to 5, for example 1:0.5 to 4, or for example 1:1.2 to 4.
상기 PHA 수지, 또는 상기 제 1 PHA 수지 및 상기 제 2 PHA 수지의 각 함량, 및 이들의 함량비를 상기 범위로 만족하는 경우, 광학적 특성, 열적 특성, 및 기계적 특성을 더욱 향상시킬 수 있고, 생분해성 필름 또는 성형품 제조 시, 성형성, 가공성, 및 생산성도 향상시킬 수 있다.When the contents of the PHA resin, or the first PHA resin and the second PHA resin, and their content ratios are within the above range, the optical properties, thermal properties, and mechanical properties can be further improved and biodegradable. Formability, processability, and productivity can also be improved when producing a film or molded product.
폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지Polybutylene adipate terephthalate (PBAT) resin
본 발명의 일 실시예에 따른 생분해성 수지 조성물은 폴리부틸렌아디페이트 테레프탈레이트(이하, PBAT로 표기함) 수지를 포함한다.The biodegradable resin composition according to an embodiment of the present invention includes a polybutylene adipate terephthalate (hereinafter referred to as PBAT) resin.
상기 PBAT 수지는 가수분해에 의하여 토양 중의 미생물 등에 의해 이산화탄소와 물로 분해되는 생분해성 폴리에스테르계 수지이다. The PBAT resin is a biodegradable polyester resin that is decomposed into carbon dioxide and water by microorganisms in the soil by hydrolysis.
본 발명의 일 실시예에 따라 상기 생분해성 수지 조성물에 PBAT 수지를 포함함으로써, 미생물 등에 의해 자연 분해될 수 있어서 친환경적으로 유리하며, 파괴강도, 인장강도, 연신율(신율), 광학특성, 경도, 용융 장력(melt strength) 및 내수성 등의 기계적 물성을 향상시킬 수 있으며, 특히 인장 강도 및 연신율(신율)을 향상시켜 적절한 강도를 유지하면서 유연성을 향상시킬 수 있다. 특히, 상기 PBAT 수지는 다른 생분해성 폴리에스테르 수지, 예컨대, PLA 수지, 또는 PBS 수지보다 강도 및 신축성이 더 우수하고, 신장율이 더 높다는 장점이 있다. 이러한 이유로 상기 PBAT 수지를 상기 PHA 수지와 함께 사용함으로써, 다양한 생분해성 제품에 활용이 가능하며, 특히 강도, 신축성 및 신장율(유연성)의 특성이 요구되는 생분해성 봉투, 생분해성 종량제 봉투, 생분해성 쇼핑백, 생분해성 비닐백, 생분해성 지퍼백, 및 생분해성 쓰레기 봉투 등에 더욱 적합할 수 있다. According to an embodiment of the present invention, by including the PBAT resin in the biodegradable resin composition, it can be naturally degraded by microorganisms, etc., which is environmentally friendly, and has properties such as breaking strength, tensile strength, elongation (elongation), optical properties, hardness, melting Mechanical properties such as melt strength and water resistance can be improved, and in particular, flexibility can be improved while maintaining appropriate strength by improving tensile strength and elongation (elongation). In particular, the PBAT resin has advantages of higher strength and elasticity and higher elongation than other biodegradable polyester resins, such as PLA resin or PBS resin. For this reason, by using the PBAT resin together with the PHA resin, it can be used in various biodegradable products, in particular, biodegradable bags, biodegradable volume-based bags, and biodegradable shopping bags that require strength, elasticity, and elongation (flexibility) characteristics. , biodegradable plastic bags, biodegradable zipper bags, and biodegradable garbage bags.
만일, PHA 수지를 단독으로 사용하는 경우, PHA 수지는 결정성이 낮아 연질이 부여될 수 있기 때문에, 이러한 물성의 한계로 인해 인장강도 및 경도가 저하되는 등 기계적 특성이 하락할 수 있고, 이로 인하여 제품 성형에 부적합하거나 생산성이 매우 저조하여 그 사용 용도가 매우 제한적일 수 있다.If the PHA resin is used alone, since the PHA resin may be soft due to its low crystallinity, mechanical properties such as tensile strength and hardness may be lowered due to the limitations of these physical properties, and as a result, the product may be deteriorated. It is unsuitable for molding or has very low productivity, so its use may be very limited.
본 발명의 일 구현예의 생분해성 수지 조성물에서, 상기 PBAT 수지는 지방족-방향족 폴리에스테르 공중합체로서, 일반적으로 알려진 방법에 따라 1,4-부탄디올, 아디프산 및 테레프탈산을 축중합하여 얻을 있다. In the biodegradable resin composition of one embodiment of the present invention, the PBAT resin is an aliphatic-aromatic polyester copolymer, which can be obtained by condensation polymerization of 1,4-butanediol, adipic acid, and terephthalic acid according to a generally known method.
또한, 상기 PBAT 수지는 약 100,000 내지 500,000 g/mol, 또는 약 150,000 내지 400,000 g/mol의 중량 평균 분자량(Mw)을 가질 수 있다. 상기 PBAT 수지가 이러한 분자량 범위를 가짐에 따라, 상기 PHA 수지와 상용성 및 가공성이 더욱 우수하게 될 수 있고, 비교적 높은 분자량에 따라 일 구현예의 수지 조성물이 보다 향상된 기계적 물성 등을 나타낼 수 있다. 또한, 이러한 분자량 범위에 의해, 상기 수지 조성물 및 이로부터 형성된 필름 등의 투명성 역시 우수하게 유지될 수 있다.In addition, the PBAT resin may have a weight average molecular weight (Mw) of about 100,000 to 500,000 g/mol or about 150,000 to 400,000 g/mol. As the PBAT resin has such a molecular weight range, compatibility and processability with the PHA resin may be further improved, and the resin composition of one embodiment may exhibit improved mechanical properties and the like according to a relatively high molecular weight. In addition, by this molecular weight range, the transparency of the resin composition and the film formed therefrom may also be maintained excellently.
본 발명의 일 실시예에 따른 생분해성 수지 조성물은 PBAT 수지를 상기 생분해성 수지 조성물 총 중량을 기준으로 1 중량% 내지 60 중량%로 포함할 수 있다.The biodegradable resin composition according to an embodiment of the present invention may include 1% to 60% by weight of the PBAT resin based on the total weight of the biodegradable resin composition.
구체적으로, 상기 PBAT 수지의 함량은 예를 들어 1 중량% 내지 50 중량%, 예를 들어 5 중량% 내지 40 중량%, 예를 들어 10 중량% 내지 40 중량%, 또는 예를 들어 10 중량% 내지 30 중량%일 수 있다.Specifically, the content of the PBAT resin is, for example, 1% to 50% by weight, for example 5% to 40% by weight, for example 10% to 40% by weight, or for example 10% to 40% by weight. 30% by weight.
상기 PBAT 수지의 함량이 상기 범위를 만족하는 경우, 파괴강도, 예컨대 저온 및 상온 충격강도가 우수하고, 인장강도, 연신율, 경도, 흐름 특성, 고화 속도, 광학 특성, 배리어 특성 및 용융 장력 등의 물성을 향상시킬 수 있고, 특히 인장강도 및 연신율이 우수하여 적절한 강도 및 유연성을 동시에 만족시킬 수 있다.When the content of the PBAT resin satisfies the above range, the fracture strength, for example, low and room temperature impact strength is excellent, and physical properties such as tensile strength, elongation, hardness, flow properties, solidification rate, optical properties, barrier properties, and melt tension can be improved, and in particular, the tensile strength and elongation are excellent, so that appropriate strength and flexibility can be satisfied at the same time.
한편, 본 발명의 일 실시예에 따른 생분해성 조성물은 상기 PHA 수지 및 상기 PBAT 수지를, 중량 기준으로(중량비) 1 : 0.01 내지 1, 1: 0.10 내지 0.6, 또는 1 : 0.01 내지 0.4로 포함할 수 있다.On the other hand, the biodegradable composition according to an embodiment of the present invention may include the PHA resin and the PBAT resin in a weight basis (weight ratio) of 1: 0.01 to 1, 1: 0.10 to 0.6, or 1: 0.01 to 0.4. can
상기 PHA 수지 및 상기 PBAT 수지의 중량비가 상기 함량비를 만족하는 경우, 광학적 특성, 성형 특성 및 기계적 특성을 더욱 향상시킬 수 있고, 생분해성 필름의 제조 시, 생분해성, 가공성 및 생산성도 향상시킬 수 있다.When the weight ratio of the PHA resin and the PBAT resin satisfies the above content ratio, optical properties, molding properties, and mechanical properties can be further improved, and biodegradability, processability, and productivity can be improved when manufacturing a biodegradable film. there is.
생분해성 수지biodegradable resin
본 발명의 일 실시예에 따른 생분해성 수지 조성물은 이를 이용하여 제조된 생분해성 필름 또는 제품의 용도에 적합한 기계적 물성을 확보하면서 동시에 생분해성을 부여하는 성분으로서, 지방족 폴리에스테르계 생분해성 수지, 및 지방족/방향족 코폴리에스테르계 생분해성 수지로 이루어진 군으로부터 선택된 1종 이상을 더 포함할 수 있다. The biodegradable resin composition according to an embodiment of the present invention is a component that provides biodegradability while securing mechanical properties suitable for the use of a biodegradable film or product manufactured using the same, and includes an aliphatic polyester-based biodegradable resin, and It may further include at least one selected from the group consisting of aliphatic/aromatic copolyester-based biodegradable resins.
구체적으로 상기 생분해성 수지는 통상적으로 사용되는 것이라면 그 종류가 크게 제한되지 않으며, 대표적인 생분해성 수지는 폴리부틸렌숙시네이트(PBS), 폴리락트산(PLA), 폴리부틸렌아디페이트(PBA), 폴리부틸렌숙시네이트-아디페이트(PBSA), 폴리부틸렌숙시네이트-테레프탈레이트(PBST), 폴리히드록시부틸레이트-발레레이트(PHBV), 폴리카프로락톤(PCL), 폴리부틸렌 숙시네이트 아디페이트 테레프탈레이트(PBSAT) 및 열가소성 전분(TPS)으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. 구체적으로, 상기 생분해성 수지는 폴리부틸렌숙시네이트(PBS), 폴리락트산(PLA), 및 열가소성 전분(TPS)으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. 더욱 구체적으로, 상기 생분해성 수지는 폴리부틸렌숙시네이트(PBS), 및 폴리락트산(PLA)으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.Specifically, the type of the biodegradable resin is not particularly limited as long as it is commonly used, and representative biodegradable resins include polybutylene succinate (PBS), polylactic acid (PLA), polybutylene adipate (PBA), polybutylene adipate (PBA), Butylenesuccinate-adipate (PBSA), polybutylenesuccinate-terephthalate (PBST), polyhydroxybutylate-valerate (PHBV), polycaprolactone (PCL), polybutylene succinate adipate tere It may include at least one selected from the group consisting of phthalate (PBSAT) and thermoplastic starch (TPS). Specifically, the biodegradable resin may include at least one selected from the group consisting of polybutylene succinate (PBS), polylactic acid (PLA), and thermoplastic starch (TPS). More specifically, the biodegradable resin may include at least one selected from the group consisting of polybutylene succinate (PBS) and polylactic acid (PLA).
상기 생분해성 수지는 상기 생분해성 수지 조성물 총 중량을 기준으로, 45 중량% 이하, 구체적으로 예를 들어 0.01 중량% 내지 40 중량%, 예를 들어 1 중량% 내지 40 중량%, 또는 예를 들어 5 내지 30 중량%로 포함될 수 있다.The biodegradable resin is based on the total weight of the biodegradable resin composition, 45% by weight or less, specifically for example 0.01% to 40% by weight, for example 1% to 40% by weight, or for example 5 to 30% by weight.
상기 생분해성 수지 조성물이 상기 생분해성 수지를 상기 범위로 포함하는 경우, 생분해성 필름의 다양한 용도에 적합하도록 기계적 물성을 달성할 수 있으므로, 다양하게 활용될 수 있다는 이점이 있다. 즉, 상기 생분해성 수지 조성물이 상기 생분해성 수지를 더 포함함으로써, 인장 강도 및 신율을 더욱 향상시킬 수 있다. When the biodegradable resin composition includes the biodegradable resin in the above range, it is possible to achieve mechanical properties suitable for various uses of the biodegradable film, so there is an advantage that it can be used in various ways. That is, by further including the biodegradable resin in the biodegradable resin composition, tensile strength and elongation can be further improved.
첨가제additive
상기 생분해성 수지 조성물은 산화방지제, 상용화제, 중량제, 기핵제, 용융강도 증강제, 및 슬립제로 구성된 군으로부터 선택된 1종 이상의 첨가제를 더 포함할 수 있다.The biodegradable resin composition may further include one or more additives selected from the group consisting of antioxidants, compatibilizers, weighting agents, nucleating agents, melt strength enhancing agents, and slip agents.
상기 첨가제는 상기 생분해성 수지 조성물 총 중량을 기준으로 0.1 중량% 내지 30 중량%로 포함될 수 있다.The additive may be included in an amount of 0.1% to 30% by weight based on the total weight of the biodegradable resin composition.
상기 첨가제는 0.1 중량% 이상, 0.5 중량% 이상, 1 중량% 이상, 1.5 중량% 이상, 또는 2 중량% 이상일 수 있다. 상기 첨가제는 30 중량% 이하, 28 중량% 이하, 25 중량% 이하, 20 중량% 이하, 15 중량% 이하, 10 중량% 이하, 8 중량% 이하, 또는 5 중량% 이하일 수 있다.The additive may be at least 0.1%, at least 0.5%, at least 1%, at least 1.5%, or at least 2% by weight. The additive may be 30 wt% or less, 28 wt% or less, 25 wt% or less, 20 wt% or less, 15 wt% or less, 10 wt% or less, 8 wt% or less, or 5 wt% or less.
상기 산화방지제는 오존이나 산소에 분해되는 것을 방지하거나 보관 시 산화를 방지하고, 상기 생분해성 수지 조성물로부터 형성된 생분해성 필름의 물성 저하를 방지하기 위한 첨가제이다. The antioxidant is an additive for preventing decomposition by ozone or oxygen, preventing oxidation during storage, and preventing deterioration of physical properties of a biodegradable film formed from the biodegradable resin composition.
상기 산화방지제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 산화방지제를 사용할 수 있다.As the antioxidant, any commonly used antioxidant may be used as long as the effect of the present invention is not impaired.
구체적으로, 상기 산화 방지제는 힌더드 페놀계 산화 방지제 및 포스파이트계(인계) 산화 방지제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. Specifically, the antioxidant may include at least one selected from the group consisting of hindered phenol-based antioxidants and phosphite-based (phosphorus) antioxidants.
상기 힌더드 페놀계 산화 방지제는 예를 들면, 4,4'-메틸렌-비스(2,6-디-t-부틸페놀), 옥타데실-3-(3,5-디-t-부틸-4-히드록시페닐)프로피오네이트, 펜타에리트리톨 테트라키스[3-(3,5-디-t-부틸-4-히드록시페닐)프로피오네이트), 3,9-비스[2-[3-(3-tert-부틸-4-히드록시-5-메틸페닐)프로피오닐옥시]-1,1-디메틸에틸]-2,4,8,10-테트라옥사스피로[5.5]운데칸으로 이루진 군으로부터 선택된 1종 이상을 포함할 수 있다. The hindered phenolic antioxidant is, for example, 4,4'-methylene-bis(2,6-di-t-butylphenol), octadecyl-3-(3,5-di-t-butyl-4 -Hydroxyphenyl)propionate, pentaerythritol tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), 3,9-bis[2-[3- from the group consisting of (3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane One or more selected species may be included.
상기 포스파이트계(인계) 산화 방지제는 예를 들면, 트리스-(2,4-디-t-부틸페닐)포스파이트, 비스-(2,4-디-t-부틸페닐)펜타에리트리톨-디포스파이트, 비스-(2,6-디-t-부틸-4-메틸페닐)펜타에리트리톨-디포스파이트, 디스테아릴-펜타에리트리톨-디포스파이트, [비스(2,4-디-t-부틸-5-메틸페녹시)포스피노]비페닐, 및 N,N-비스[2-[[2,4,8,10-테트라키스(1,1-디메틸에틸)디벤 조[d,f][1,3,2]디옥시포스페핀-6-일]옥시]-에틸]에탄아민으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. The phosphite-based (phosphorus) antioxidant is, for example, tris-(2,4-di-t-butylphenyl) phosphite, bis-(2,4-di-t-butylphenyl)pentaerythritol-dipo Spite, bis-(2,6-di-t-butyl-4-methylphenyl)pentaerythritol-diphosphite, distearyl-pentaerythritol-diphosphite, [bis(2,4-di-t-butyl- 5-methylphenoxy)phosphino]biphenyl, and N,N-bis[2-[[2,4,8,10-tetrakis(1,1-dimethylethyl)dibenzo[d,f][1 ,3,2]deoxyphosphepin-6-yl]oxy]-ethyl]ethanamine.
상기 산화방지제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 5 중량%, 예를 들어 0.01 내지 3 중량%로 포함될 수 있다.The antioxidant may be included in, for example, 0.01 to 10% by weight, for example, 0.01 to 5% by weight, for example, 0.01 to 3% by weight based on the total weight of the biodegradable resin composition.
상기 산화방지제가 상기 함량 범위를 만족하는 경우, 상기 생분해성 조성물로부터 형성된 생분해성 필름의 물성을 향상시킬 수 있고, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다.When the antioxidant satisfies the above content range, physical properties of a biodegradable film formed from the biodegradable composition may be improved, and it may be more advantageous to achieve desired effects in the present invention.
상기 상용화제(compatibilizer)는 상기 PHA 수지, 상기 PBAT 수지 및/또는 상기 생분해성 수지의 이형성을 제거하여 상용성을 부여하기 위한 첨가제이다.The compatibilizer is an additive for imparting compatibility by removing releasability of the PHA resin, the PBAT resin, and/or the biodegradable resin.
상기 상용화제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 상용화제를 사용할 수 있다.As the compatibilizer, a commonly used compatibilizer may be used as long as the effect of the present invention is not impaired.
구체적으로, 상기 상용화제는 폴리비닐아세테이트(PVAc)계, 이소시아네이트계, 폴리프로필렌카보네이트계, 글리시딜메타크릴레이트, 에틸렌비닐알콜, 폴리 비닐알코올(PVA), 에틸렌비닐아세테이트, 및 무수말레인산으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. Specifically, the compatibilizer is composed of polyvinyl acetate (PVAc), isocyanate, polypropylene carbonate, glycidyl methacrylate, ethylene vinyl alcohol, polyvinyl alcohol (PVA), ethylene vinyl acetate, and maleic anhydride. It may contain one or more selected from the group.
상기 상용화제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 20 중량%, 예를 들어 0.01 내지 15 중량%, 예를 들어 0.01 내지 12 중량%, 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 예를 들어 0.01 내지 5 중량%, 예를 들어 0.1 내지 4.5 중량%, 예를 들어 0.1 내지 3 중량%, 또는 예를 들어 0.1 내지 2 중량%로 포함될 수 있다.The compatibilizer is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, 0.01 to 8% by weight, eg 0.01 to 5% by weight, eg 0.1 to 4.5% by weight, eg 0.1 to 3% by weight, or eg 0.1 to 2% by weight.
상기 상용화제가 상기 함량 범위를 만족하는 경우, 사용되는 수지간의 상용성을 증가시켜 상기 생분해성 조성물로부터 형성된 생분해성 필름의 물성을 향상시킬 수 있고, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다.When the compatibilizer satisfies the content range, the compatibility between the resins used can be increased to improve the physical properties of the biodegradable film formed from the biodegradable composition, and it will be more advantageous to achieve desired effects in the present invention. can
상기 중량제는 무기물로서, 성형 과정에서 결정화 속도를 빠르게 하여 성형성을 증가시키고, 생분해성 수지의 사용으로 인해 원가 상승의 문제를 줄이기 위해 첨가되는 첨가제이다. The weighting agent is an inorganic material, and is an additive added to increase moldability by increasing the crystallization rate in the molding process and to reduce the problem of cost increase due to the use of a biodegradable resin.
상기 중량제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 무기물을 사용할 수 있다.As long as the weighting agent does not impair the effects of the present invention, commonly used inorganic materials may be used.
구체적으로, 상기 중량제는 탄산칼슘, 예컨대 경질 또는 중질 탄산칼슘, 실리카, 탈크, 카올린, 황산바륨, 클레이, 산화칼슘, 수산화마그네슘, 산화티탄, 카본블랙 및 유리섬유로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. Specifically, the weighting agent is at least one selected from the group consisting of calcium carbonate, such as light or heavy calcium carbonate, silica, talc, kaolin, barium sulfate, clay, calcium oxide, magnesium hydroxide, titanium oxide, carbon black, and glass fibers can include
상기 중량제의 평균 입도가 0.5㎛ 내지 10㎛일 수 있다. 상기 중량제의 평균입도가 0.5㎛ 미만이면 입자의 분산이 곤란해지며, 10㎛ 초과이면 입자의 크기가 지나치게 커져, 본 발명의 효과를 저해할 수 있다. The weighting agent may have an average particle size of 0.5 μm to 10 μm. If the average particle size of the weighting agent is less than 0.5 μm, it becomes difficult to disperse the particles, and if it exceeds 10 μm, the size of the particles becomes excessively large, which may hinder the effect of the present invention.
상기 중량제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 30 중량%, 예를 들어 3 내지 25 중량%, 예를 들어 3 내지 20 중량%로 포함될 수 있다.The weighting agent may be included in, for example, 0.01 to 30% by weight, for example, 3 to 25% by weight, for example, 3 to 20% by weight based on the total weight of the biodegradable resin composition.
상기 중량제가 상기 함량 범위를 만족하는 경우, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다.When the weighting agent satisfies the above content range, it may be more advantageous to achieve the desired effect in the present invention.
상기 기핵제는 중합체 용융물이 냉각될 때 중합체의 결정화 형태를 보조하거나 변화시키고 고화 속도(Solidification)를 향상시키기 위한 첨가제이다. 특히, 본 발명에서 사용되는 PHA 수지는 고화 속도가 낮기 때문에, 연질의 재료로서 공정 적합성이 용이하지 않을 수 있다. 상기 기핵제를 사용하는 경우 고화 속도를 향상시켜 가공성, 성형성 및 생산성을 더욱 향상시킬 수 있고, 본 발명에서 목적하는 물성을 효율적으로 달성할 수 있다.The nucleating agent is an additive for assisting or changing the crystallization form of the polymer and improving the solidification rate when the polymer melt is cooled. In particular, since the PHA resin used in the present invention has a low solidification rate, process suitability as a soft material may not be easy. When the nucleating agent is used, the solidification rate can be improved to further improve processability, moldability and productivity, and the desired physical properties can be efficiently achieved in the present invention.
상기 기핵제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 기핵제를 사용할 수 있다. As the nucleating agent, any commonly used nucleating agent may be used as long as the effect of the present invention is not impaired.
구체적으로, 상기 기핵제는 홑원소 물질(순물질), 복합 산화물을 포함하는 금속 화합물, 예를 들면, 카본블랙, 탄산칼슘, 합성규산 및 염, 실리카, 아연 화이트(zinc white), 점토, 고령토, 염기성 탄산마그네슘, 미카, 탈크, 석영분말, 규조암(diatomite), 백운석(dolomite) 분말, 산화티타늄, 산화아연, 산화안티몬, 황산바륨, 황산칼슘, 알루미나, 규산칼슘, 유기인의 금속염 및 질화붕소; 금속 카복실레이트기를 가진 저분자 유기화합물, 예를 들면, 옥틸산, 톨루엔산, 헵탄산, 펠라르곤산(pelargonic acid), 라우르산, 미리스트산(myristic acid), 팔미틴산(palmitic acid), 스테아린산, 베헨산(behenic acid), 세로트산(cerotic acid), 몬타닌산(montanic acid), 멜리스산(melissic acid), 벤젠산, p-tert-부틸벤젠산, 테레프탈산, 테레프탈산 모노메틸 에스테르, 이소프탈산 및 이소프탈산 모노메틸 에스테르 각각의 금속염; 금속 카복실레이트기를 가진 중합체 유기화합물, 예를 들면, 폴리에틸렌의 산화반응에 의해 수득되는 카복실기-함유 폴리에틸렌, 폴리프로필렌의 산화반응에 의해 수득되는 카복실기-함유 폴리프로필렌, 아크릴산 또는 메타크릴산과 올레핀(예컨대, 에틸렌, 프로필렌 및 부텐-1)의 공중합체, 아크릴산 또는 메타크릴산과 스티렌의 공중합체, 올레핀과 말레산 무수물의 공중합체 및 스티렌과 말레산 무수물의 공중합체 각각의 금속염; 중합체 유기화합물, 예를 들면, 제3위치 탄소원자에 분기결합되며 5개 이상의 탄소원자를 갖는 알파-올레핀(예컨대, 3,3 디메틸부텐-1,3-메틸부텐-1,3-메틸펜텐-1,3-메틸헥센-1 및 3,5,5-트리메틸헥센-1), 비닐사이클로알칸의 중합체(예컨대, 비닐사이클로펜탄, 비닐사이클로헥산 및 비닐노르보난), 폴리알킬렌 글리콜(예컨대, 폴리에틸렌 글리콜 및 폴리프로필렌 글리콜), 폴리(글리콜산), 셀룰로오스, 셀룰로오스에스테르 및 셀룰로오스 에테르; 인산 또는 아인산 및 그의 금속염, 예를 들면, 디페닐 포스페이트, 디페닐 포스파이트(diphenyl phosphite), 비스(4-tert-부틸페닐)포스페이트의 금속염 및 메틸렌 비스-(2,4-tert-부틸페닐)포스페이트; 소르비톨 유도체, 예를 들면, 비스(p-메틸벤질리덴) 소르비톨 및 비스(p-에틸벤질리덴) 소르비톨; 및 무수 티오글리콜산, p-톨루엔술폰산 및 그의 금속염이다. 상기 기핵제들은 단독으로 또는 서로 조합되어 사용될 수 있다. Specifically, the nucleating agent is a single element material (pure material), a metal compound including a complex oxide, for example, carbon black, calcium carbonate, synthetic silicic acid and salts, silica, zinc white, clay, kaolin, basic magnesium carbonate, mica, talc, quartz powder, diatomite, dolomite powder, titanium oxide, zinc oxide, antimony oxide, barium sulfate, calcium sulfate, alumina, calcium silicate, metal salts of organic phosphorus and boron nitride; Low molecular weight organic compounds having metal carboxylate groups, such as octylic acid, toluic acid, heptanoic acid, pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, cerotic acid, montanic acid, melissic acid, benzene acid, p-tert-butylbenzene acid, terephthalic acid, terephthalic acid monomethyl ester, isophthalic acid and iso metal salts of each phthalic acid monomethyl ester; A polymer organic compound having a metal carboxylate group, for example, a carboxyl group-containing polyethylene obtained by oxidation of polyethylene, a carboxyl group-containing polypropylene obtained by oxidation of polypropylene, acrylic acid or methacrylic acid and an olefin ( For example, metal salts of copolymers of ethylene, propylene and butene-1), copolymers of acrylic acid or methacrylic acid and styrene, copolymers of olefin and maleic anhydride, and copolymers of styrene and maleic anhydride; A polymeric organic compound, for example, an alpha-olefin having 5 or more carbon atoms branched to a carbon atom in position 3 (e.g., 3,3 dimethylbutene-1,3-methylbutene-1,3-methylpentene-1 ,3-methylhexene-1 and 3,5,5-trimethylhexene-1), polymers of vinylcycloalkanes (eg vinylcyclopentane, vinylcyclohexane and vinylnorbornane), polyalkylene glycols (eg polyethylene glycol and polypropylene glycol), poly(glycolic acid), cellulose, cellulose esters and cellulose ethers; Phosphoric acid or phosphorous acid and metal salts thereof, such as diphenyl phosphate, diphenyl phosphite, metal salts of bis(4-tert-butylphenyl)phosphate and methylene bis-(2,4-tert-butylphenyl) phosphate; sorbitol derivatives such as bis(p-methylbenzylidene) sorbitol and bis(p-ethylbenzylidene) sorbitol; and thioglycolic anhydride, p-toluenesulfonic acid and metal salts thereof. These nucleating agents may be used alone or in combination with each other.
상기 기핵제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 또는 예를 들어 0.1 내지 3 중량%로 포함될 수 있다.The nucleating agent may be included in, for example, 0.01 to 10% by weight, for example, 0.01 to 8% by weight, or, for example, 0.1 to 3% by weight, based on the total weight of the biodegradable resin composition.
상기 기핵제가 상기 함량 범위를 만족하는 경우, 고화 속도(Solidification)를 향상시켜 성형성을 좋게 하고, 예를 들어 펠렛 제조를 위한 커팅 시, 또는 제조 공정에 있어서 고화 속도(Solidification)를 향상시켜 생산성 및 가공성을 더욱 향상시킬 수 있다. When the nucleating agent satisfies the above content range, solidification is improved to improve formability, for example, when cutting for pellet production or in the manufacturing process, productivity is improved by improving solidification and Machinability can be further improved.
상기 용융강도 증강제는 반응성의 용융 강도를 향상시키기 위한 첨가제이다. The melt strength enhancer is an additive for improving the reactive melt strength.
상기 용융강도 증강제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 용융강도 증강제를 사용할 수 있다. As the melt strength enhancer, any commonly used melt strength enhancer may be used as long as the effects of the present invention are not impaired.
구체적으로, 상기 용융강도 증강제는 폴리에스테르, 스티렌계 폴리머(예컨대 아크릴로니트릴 부타디엔 스티렌 및 폴리스티렌), 폴리실록산, 유기변성 실록산 폴리머, 폴리에스테르, 및 말레산 무수물 그라프팅된 에틸렌 프로필렌 디엔 모노머(MAH-g-EPDM)로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. Specifically, the melt strength enhancer is polyester, styrene-based polymers (eg, acrylonitrile butadiene styrene and polystyrene), polysiloxane, organo-modified siloxane polymer, polyester, and maleic anhydride grafted ethylene propylene diene monomer (MAH-g -EPDM) may include one or more selected from the group consisting of.
상기 용융강도 증강제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 예를 들어 0.1 내지 5 중량%, 또는 예를 들어 0.1 내지 3 중량%로 포함될 수 있다.The melt strength enhancer is, for example, 0.01 to 10% by weight, for example 0.01 to 8% by weight, for example 0.1 to 5% by weight, or for example 0.1 to 3% by weight based on the total weight of the biodegradable resin composition. % can be included.
상기 용융강도 증강제가 상기 함량 범위를 만족하는 경우, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다.When the melt strength enhancer satisfies the above content range, it may be more advantageous to achieve the desired effect in the present invention.
상기 슬립제는 압출 시 슬립성(미끄러움성)을 향상시키고, 공정 시 필름 표면끼리 달라붙는 현상을 방지하기 위한 첨가제이다. The slip agent is an additive for improving slip properties (slipperiness) during extrusion and preventing film surfaces from sticking together during a process.
상기 슬립제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 슬립제를 사용할 수 있다. 예를 들면 상기 슬립제는 에루카미드(Erucamide), 올리아미드(Oliamide) 및 스테아라미드(Stearamide)에서 선택된 적어도 하나 이상을 사용할 수 있다. As long as the slip agent does not impair the effects of the present invention, commonly used slip agents may be used. For example, at least one selected from erucamide, oliamide, and stearamide may be used as the slip agent.
상기 슬립제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 20 중량%, 예를 들어 0.01 내지 15 중량%, 예를 들어 0.01 내지 12 중량%, 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 예를 들어 0.01 내지 5 중량%, 예를 들어 0.2 내지 4.5 중량%, 예를 들어 0.2 내지 3 중량%, 또는 예를 들어 0.2 내지 1 중량%로 포함될 수 있다.The slip agent is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, 0.01 to 8% by weight, eg 0.01 to 5% by weight, eg 0.2 to 4.5% by weight, eg 0.2 to 3% by weight, or eg 0.2 to 1% by weight.
상기 슬립제가 상기 함량 범위를 만족하는 경우, 가공성, 생산성 및 성형성을 더욱 향상시킬 수 있고, 본 발명에서 목적하는 효과를 달성하는 데에 더욱 유리할 수 있다.When the slip agent satisfies the above content range, processability, productivity, and moldability may be further improved, and it may be more advantageous to achieve desired effects in the present invention.
그밖에 첨가제로서, 상기 생분해성 수지 조성물은 가교제 및/또는 안정화제도 포함할 수 있다.As other additives, the biodegradable resin composition may also include a crosslinking agent and/or a stabilizer.
상기 가교제는 PHA의 특성을 개질하고, 수지의 분자량을 증가시키기 위한 첨가제로서, 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 가교제를 사용할 수 있다. The crosslinking agent is an additive for modifying the properties of PHA and increasing the molecular weight of the resin, and any commonly used crosslinking agent may be used as long as the effect of the present invention is not impaired.
예를 들면 상기 가교제는 지방산 에스테르, 또는 에폭시기를 함유한(에폭시화) 천연유래 오일, 디알릴프탈레이트, 펜타에리트리톨 테트라아크릴레이트, 트리메틸올프로판 트리아크릴레이트, 펜타에리트리톨 트리아크릴레이트, 디펜타에리트리톨 펜타아크릴레이트, 디에틸렌 글리콜 디메타크릴레이트, 및 비스(2-메트아크릴옥시에틸)포스페이트로 이루어진 군으로부터 선택된 적어도 하나 이상을 사용할 수 있다. For example, the crosslinking agent is a fatty acid ester, or natural oil containing an epoxy group (epoxylated), diallylphthalate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, dipentaeryth At least one selected from the group consisting of litol pentaacrylate, diethylene glycol dimethacrylate, and bis(2-methacryloxyethyl)phosphate may be used.
상기 가교제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 20 중량%, 예를 들어 0.01 내지 15 중량%, 예를 들어 0.01 내지 12 중량%, 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 예를 들어 0.01 내지 5 중량%, 예를 들어 0.01 내지 3 중량%, 예를 들어 0.01 내지 2 중량%, 또는 예를 들어 0.05 내지 1 중량%로 포함될 수 있다.For example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight, for example, based on the total weight of the biodegradable resin composition. For example, 0.01 to 8% by weight, eg 0.01 to 5% by weight, eg 0.01 to 3% by weight, eg 0.01 to 2% by weight, or eg 0.05 to 1% by weight.
상기 안정화제는 산화 및 열로부터 보호하고, 색상 변화를 방지하기 위한 첨가제이다. 상기 안정화제는 본 발명의 효과를 저해하지 않는 한, 통상적으로 사용되는 안정화제를 사용할 수 있다. The stabilizer is an additive for protecting against oxidation and heat and preventing color change. As the stabilizer, a commonly used stabilizer may be used as long as the effect of the present invention is not impaired.
구체적으로, 상기 안정화제는 트리메틸포스페이트, 트리페닐포스페이트, 트리메틸포스핀, 인산 및 아인산으로 이루어진 군으로부터 선택된 1종 일 수 있다. Specifically, the stabilizer may be one selected from the group consisting of trimethyl phosphate, triphenyl phosphate, trimethylphosphine, phosphoric acid and phosphorous acid.
상기 안정화제는 상기 생분해성 수지 조성물 총 중량을 기준으로 예를 들어 0.01 내지 20 중량%, 예를 들어 0.01 내지 15 중량%, 예를 들어 0.01 내지 12 중량%, 예를 들어 0.01 내지 10 중량%, 예를 들어 0.01 내지 8 중량%, 예를 들어 0.01 내지 5 중량%, 예를 들어 0.01 내지 3 중량%, 예를 들어 0.01 내지 2 중량%, 또는 예를 들어 0.05 내지 1 중량%로 포함될 수 있다.The stabilizer is, for example, 0.01 to 20% by weight, for example 0.01 to 15% by weight, for example 0.01 to 12% by weight, for example 0.01 to 10% by weight based on the total weight of the biodegradable resin composition, For example, it may be included in 0.01 to 8% by weight, for example 0.01 to 5% by weight, for example 0.01 to 3% by weight, for example 0.01 to 2% by weight, or for example 0.05 to 1% by weight.
[생분해성 필름 및 이의 제조 방법][Biodegradable film and its manufacturing method]
본 발명의 일 실시예에 따르면, 상기 생분해성 수지 조성물로부터 형성된 생분해성 필름을 제공한다. According to one embodiment of the present invention, a biodegradable film formed from the biodegradable resin composition is provided.
구체적으로, 상기 생분해성 필름은 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 필름으로서, 상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함한다. Specifically, the biodegradable film is a biodegradable film containing a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin, based on the total weight of the biodegradable film, the poly It includes 40% to 99% by weight of a hydroxyalkanoate (PHA) resin and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin.
상기 PHA 수지 및 상기 PBAT 수지는 상술한 바와 같다.The PHA resin and the PBAT resin are as described above.
한편, 본 발명의 일 실시예에 따르면, 1) PHA 수지 및 PBAT 수지를 포함하는 생분해성 펠렛(pellet)을 제조하는 단계; 및 2) 상기 생분해성 펠렛을 성형하는 단계;를 포함하는, 생분해성 필름의 제조 방법으로서, 상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 필름의 제조 방법을 제공한다.On the other hand, according to an embodiment of the present invention, 1) preparing a biodegradable pellet (pellet) containing a PHA resin and a PBAT resin; And 2) molding the biodegradable pellets; as a method for producing a biodegradable film, including, based on the total weight of the biodegradable film, the polyhydroxyalkanoate (PHA) resin in an amount of 40% to 40% by weight It provides a method for producing a biodegradable film comprising 99% by weight and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin.
도 1을 참고하면, 상기 생분해성 필름의 제조 방법(S100)은 PHA 수지 및 PBAT 수지를 포함하는 생분해성 펠렛(pellet)을 제조하는 단계(S110)를 포함한다.Referring to FIG. 1 , the method of manufacturing the biodegradable film (S100) includes preparing a biodegradable pellet containing a PHA resin and a PBAT resin (S110).
상기 PHA 수지 및 상기 PBAT 수지는 각각 상술한 바와 같다. The PHA resin and the PBAT resin are each as described above.
한편, 상기 PHA 수지 및 상기 PBAT 수지는 각각 분말, 과립, 또는 펠렛의 형태로 혼합될 수 있다. 구체적으로, 상기 PHA 수지 및 상기 PBAT 수지는 각각 펠렛의 형태일 수 있고, 이를 포함하는 상기 생분해성 수지 조성물도 펠렛 형태인, 생분해성 펠렛(pellet)일 수 있다.Meanwhile, the PHA resin and the PBAT resin may be mixed in the form of powder, granules, or pellets, respectively. Specifically, the PHA resin and the PBAT resin may each be in the form of pellets, and the biodegradable resin composition including them may also be in the form of pellets, biodegradable pellets.
즉, 본 발명에 따른 생분해성 수지 조성물은 생분해성 필름 제조 시, 마스터배치로 사용되는 점을 고려할 때, 펠렛 형태인 것이 바람직하다. 펠렛 형태의 생분해성 수지 조성물은 이를 구성하는 성분들을 혼합 및 용융하고, 이후 예컨대 이축압출기 등을 통해 압출하면서 압출물을 펠렛화함으로써 제조할 수 있다.That is, considering that the biodegradable resin composition according to the present invention is used as a masterbatch when preparing a biodegradable film, it is preferable to have a pellet form. The biodegradable resin composition in the form of a pellet may be prepared by mixing and melting the components constituting the same, and then pelletizing the extrudate while extruding through a twin screw extruder or the like.
구체적으로, 상기 생분해성 펠렛은 상기 PHA 수지 및 상기 PBAT 수지를 120℃ 내지 200℃, 또는 140℃ 내지 180℃에서 용융 압출하여 제조될 수 있다.Specifically, the biodegradable pellets are the PHA resin and the PBAT It can be prepared by melt-extruding a resin at 120°C to 200°C, or 140°C to 180°C.
또한, 목적하는 용도 및 물성 설계에 따라, 상기 PHA 수지 및 상기 PBAT 수지를 포함하는 생분해성 팰렛은 첨가제 및/또는 생분해성 수지를 더 포함할 수 있다. 상기 첨가제 및 상기 생분해성 수지는 상술한 바와 같다.In addition, according to the intended use and physical property design, the PHA resin and the PBAT The biodegradable pellets containing the resin may further include additives and/or biodegradable resins. The additive and the biodegradable resin are as described above.
이 경우, 상기 생분해성 펠렛은 상기 PHA 수지, 상기 PBAT 수지, 첨가제 및/또는 생분해성 수지를 120℃ 내지 200℃, 또는 140℃ 내지 180℃에서 용융 압출하여 제조될 수 있다.In this case, the biodegradable pellets are the PHA resin, the PBAT It can be prepared by melt-extruding the resin, additives and/or biodegradable resin at 120°C to 200°C, or 140°C to 180°C.
상기 커팅 단계는 당업계에서 사용되는 펠렛 커팅기라면 제한 없이 사용하여 수행될 수 있으며, 펠렛은 다양한 형태를 가질 수 있다.The cutting step may be performed using any pellet cutting machine used in the art without limitation, and the pellets may have various shapes.
또한, 상기 펠렛을 제조한 후 건조하는 단계를 더 포함할 수 있다. 상기 건조는 40℃ 내지 100℃에서 2시간 내지 12시간 동안 수행될 수 있다. 구체적으로, 상기 건조는 40℃ 내지 80℃, 또는 50℃ 내지 90℃에서 3시간 내지 10시간 또는 4시간 내지 8시간 동안 수행될 수 있다. 펠렛의 건조 공정 조건이 상기 범위를 만족함으로써, 품질을 더욱 향상시킬 수 있다.In addition, a step of drying the pellets may be further included. The drying may be performed at 40° C. to 100° C. for 2 hours to 12 hours. Specifically, the drying may be performed at 40 °C to 80 °C, or 50 °C to 90 °C for 3 hours to 10 hours or 4 hours to 8 hours. When the drying process conditions of the pellets satisfy the above range, the quality can be further improved.
한편, 본 발명의 일 실시예에 따라 상기 PHA 수지가 제 1 PHA 수지, 제 2 PHA 수지, 또는 상기 제 1 PHA 수지 및 상기 제 2 PHA 수지의 혼합수지를 포함할 수 있다.Meanwhile, according to an embodiment of the present invention, the PHA resin may include a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin.
상기 제 1 PHA 수지 및 상기 제 2 PHA 수지의 종류 및 구체적인 특성은 상술한 바와 같다.The types and specific characteristics of the first PHA resin and the second PHA resin are as described above.
본 발명의 일 실시예에 따라, PHA 수지로서 제 1 PHA 수지 및 제 2 PHA 수지의 혼합수지를 포함하는 경우, 상기 제 1 PHA 수지, 상기 제 2 PHA 수지 및 상기 PBAT 수지를 용융 압출하여 생분해성 펠렛을 형성할 수 있다.According to an embodiment of the present invention, when the PHA resin includes a mixed resin of the first PHA resin and the second PHA resin, the first PHA resin, the second PHA resin, and the PBAT resin are melt-extruded to achieve biodegradability. Pellets can be formed.
상기 PHA 수지 및 상기 PBAT의 용융 압출 온도는 각각 조절 될 수 있다.The melt extrusion temperature of the PHA resin and the PBAT may be adjusted respectively.
구체적으로, 상기 PHA 수지의 압출 온도와 상기 PBAT의 압출 온도는 동일하거나 상이할 수 있다.Specifically, the extrusion temperature of the PHA resin and the extrusion temperature of the PBAT may be the same or different.
상기 PHA 수지의 압출 온도는 예를 들어 120℃ 내지 180℃, 예를 들어 120℃ 내지 170℃, 또는 예를 들어 125℃ 내지 160℃에서 수행될 수 있다.The extrusion temperature of the PHA resin may be, for example, 120 °C to 180 °C, eg 120 °C to 170 °C, or eg 125 °C to 160 °C.
상기 PBAT 수지의 압출 온도는 예를 들어 120℃ 내지 180℃, 예를 들어 120℃ 내지 170℃, 또는 예를 들어 125℃ 내지 160℃에서 수행될 수 있다.The extrusion temperature of the PBAT resin may be, for example, 120°C to 180°C, 120°C to 170°C, or 125°C to 160°C.
상기 PHA 수지와 상기 PBAT 수지의 압출 온도가 서로 상이한 경우, 이들의 압출 온도 차이는 20℃ 이하, 15℃ 이하, 또는 10℃ 이하일 수 있다.When the extrusion temperatures of the PHA resin and the PBAT resin are different from each other, the extrusion temperature difference between them may be 20°C or less, 15°C or less, or 10°C or less.
또한, 상기 용융 압출 후, 열처리(열고정) 및/또는 건조 단계를 더 포함할 수 있다. 이들의 공정 조건은 본 발명에서 목적하는 효과를 저해하지 않는 한, 본 분야에 사용되는 공정 조건을 이용할 수 있다.In addition, after the melt extrusion, a heat treatment (heat setting) and/or drying step may be further included. As these process conditions, process conditions used in the present field can be used as long as the desired effects in the present invention are not impaired.
도 1을 다시 참고하면, 상기 생분해성 필름의 제조 방법(S100)은 상기 생분해성 펠렛을 성형하는 단계(S120)를 포함한다.Referring back to FIG. 1 , the method of manufacturing the biodegradable film (S100) includes forming the biodegradable pellets (S120).
상기 성형은 상기 생분해성 펠렛을 원하는 형상으로 가공한 후 냉각시켜, 상기 형상이 굳어지도록 하고 결정화를 유도할 수 있다. 이러한 형상으로는, 섬유, 필라멘트, 필름, 시트, 로드(rod), 또는 기타 형상이 포함되되, 이에 한정되지는 않는다. 이러한 성형은 압출 성형, 사출 성형, 압축 성형, 압공 성형, 블로잉 또는 블로우 성형(예컨대, 블로운 필름, 발포체의 블로잉), 캘린더링, 회전성형, 주조(예컨대, 주조 시트, 주조 필름) 또는 열 성형(thermoforming)과 같이 당해 기술분야에 공지된 임의의 방법을 이용하여 수행될 수 있다. The molding may be performed by processing the biodegradable pellets into a desired shape and then cooling them to harden the shape and induce crystallization. Such shapes include, but are not limited to, fibers, filaments, films, sheets, rods, or other shapes. Such shaping may be extrusion molding, injection molding, compression molding, pressure molding, blowing or blow molding (eg blown film, blowing of foam), calendering, rotomolding, casting (eg cast sheet, cast film) or thermoforming. It may be performed using any method known in the art, such as (thermoforming).
특히, 본 발명의 일 실시예에 따라 상기 생분해성 조성물을 사용하여 생분해성 봉투, 생분해성 종량제 봉투, 생분해성 쇼핑백, 생분해성 비닐백, 생분해성 지퍼백, 및 생분해성 쓰레기 봉투로 이루어진 군으로부터 선택되는 1종 이상을 포함하는 생분해성 제품에 적용할 경우, 상기 성형은 블로우 성형으로 수행될 수 있다.In particular, according to an embodiment of the present invention, using the biodegradable composition is selected from the group consisting of a biodegradable bag, a biodegradable volume-based bag, a biodegradable shopping bag, a biodegradable plastic bag, a biodegradable zipper bag, and a biodegradable garbage bag When applied to biodegradable products containing one or more, the molding may be performed by blow molding.
구체적으로, 상기 블로우 성형으로 수행되는 경우, 상기 블로우 성형 조건은 생분해성 제품의 용도에 따라 다양할 수 있으며, 통상적으로 사용되는 다양한 공정에 의해 수행될 수 있다. 예를 들어 상기 생분해성 수지 펠렛을 블로운 필름 압출기(Blown Film Extrusion)를 이용하여 120℃ 내지 150℃에서 블로우 성형을 수행할 수 있다.Specifically, in the case of performing the blow molding, the blow molding conditions may vary depending on the use of the biodegradable product, and may be performed by various commonly used processes. For example, the biodegradable resin pellets may be blow molded at 120° C. to 150° C. using a blown film extruder.
그밖에 필요에 따라 상기 압출 성형, 사출 성형, 압축 성형, 압공 성형 또는 열 성형도 적용될 수 있다.In addition, the extrusion molding, injection molding, compression molding, pressure molding, or thermoforming may also be applied as needed.
또한, 본 발명의 일 실시예에 따른 생분해성 수지 조성물을 목적하는 용도에 적합한 형태로 제공할 수 있다. 예를 들면, 상기 생분해성 수지 조성물을 펠렛 형태로 제공한 후에 시트, 필름, 코팅, 성형품 또는 생분해성 제품을 제조하거나, 또는 본 조성물을 사용하여 바로 시트, 필름, 코팅, 성형품 및 생분해성 제품을 제조할 수 있다.In addition, the biodegradable resin composition according to an embodiment of the present invention can be provided in a form suitable for the intended use. For example, after providing the biodegradable resin composition in a pellet form, a sheet, film, coating, molded product, or biodegradable product is prepared, or a sheet, film, coating, molded product, or biodegradable product is directly prepared using the present composition. can be manufactured
[생분해성 필름의 물성][Physical properties of biodegradable film]
본 발명의 일 실시예에 따른 생분해성 필름은 미생물, 수분, 산소, 빛, 열 중 어느 하나에 의하여 생분해가 가능하며, 기계적 물성이 우수하다. The biodegradable film according to an embodiment of the present invention can be biodegraded by any one of microorganisms, moisture, oxygen, light, and heat, and has excellent mechanical properties.
구체적으로, 상기 생분해성 필름은 인장강도가 예컨대 5 내지 30 Mpa, 5 내지 25 Mpa, 예컨대 6 내지 20 Mpa, 또는 예컨대 6 내지 15 Mpa일 수 있다. Specifically, the biodegradable film may have a tensile strength of, for example, 5 to 30 Mpa, 5 to 25 Mpa, 6 to 20 Mpa, or 6 to 15 Mpa, for example.
상기 인장강도는 상기 생분해성 필름을 길이 100 mm 및 폭 15 mm로 절단한 후, ASTM D 882에 따라 인스트론(INSTRON)사의 만능시험기(4206-001, 제조사: UTM)을 이용하여 척간 간격이 50 mm가 되도록 장착하고 인장속도 200 mm/min의 속도로 25℃의 상온에서 실험한 후, 설비에 내장된 프로그램으로 인장강도를 측정하였다. 상기 인장강도가 상기 범위를 만족하는 경우, 상기 생분해성 필름의 생산성, 가공성 및 성형성을 동시에 향상시킬 수 있다. The tensile strength was measured by cutting the biodegradable film into a length of 100 mm and a width of 15 mm, and then using an INSTRON universal testing machine (4206-001, manufacturer: UTM) according to ASTM D 882 so that the gap between chucks was 50 mm, and tested at a room temperature of 25° C. at a tensile rate of 200 mm/min, and then the tensile strength was measured using a program built into the facility. When the tensile strength satisfies the above range, productivity, processability and formability of the biodegradable film may be simultaneously improved.
또한, 상기 생분해성 필름은 신율(연신율)이 예컨대 100% 내지 600%, 예컨대 100% 내지 500%, 예컨대 150% 내지 450%, 200% 내지 450%, 또는 예컨대 200% 내지 400%일 수 있다. 상기 신율은 상기 생분해성 필름을 가로 4 cm 및 세로 1 cm로 절단하고, 인스트론(INSTRON)사의 만능시험기(4206-001, 제조사: UTM)을 이용하여 50 mm/min의 속도에서 파단 직전의 최대 변형량을 측정한 후, 최초 길이 대비 최대 변형량의 비율을 신율로 계산하였다.In addition, the biodegradable film may have elongation (elongation) of, for example, 100% to 600%, for example, 100% to 500%, for example, 150% to 450%, 200% to 450%, or, for example, 200% to 400%. The elongation was measured by cutting the biodegradable film into 4 cm in width and 1 cm in length, and using an INSTRON company's universal testing machine (4206-001, manufacturer: UTM) at a speed of 50 mm/min to the maximum immediately before breakage. After measuring the amount of deformation, the ratio of the maximum amount of deformation to the initial length was calculated as elongation.
한편, 상기 생분해성 필름은 로크웰 경도(R-경도)가 예컨대 80 내지 120HRC, 예컨대 90 내지 120HRC, 예컨대 90 내지 10HRC, 또는 예컨대 90 내지 100HRC일 수 있다. 상기 로크웰 경도는 상기 생분해성 필름(시료)의 표면에 압자를 활용하여 일정한 힘을 가해준 뒤, 상기 압자가 상기 생분해성 필름의 표면에 침투하는 깊이를 측정하여 경도로 환산하는 방법이다. 다이아몬드 콘 압자를 활용할 수 있으며, 상기 측정된 압입 깊이에서 초기 하중에 의한 압입 깊이의 차를 연산하여 영구 변형에 의한 최종 압입 깊이를 측정할 수 있다.Meanwhile, the biodegradable film may have a Rockwell hardness (R-hardness) of, for example, 80 to 120 HRC, for example, 90 to 120 HRC, for example, 90 to 10 HRC, or, for example, 90 to 100 HRC. The Rockwell hardness is a method of applying a certain force to the surface of the biodegradable film (sample) using an indenter, and then measuring the depth at which the indenter penetrates the surface of the biodegradable film and converting it into hardness. A diamond cone indenter may be used, and the final indentation depth due to permanent deformation may be measured by calculating the difference between the indentation depth by the initial load from the measured indentation depth.
한편, 상기 생분해성 필름은 광학적 특성이 우수할 수 있다.Meanwhile, the biodegradable film may have excellent optical properties.
구체적으로, 상기 생분해성 필름은 헤이즈가 20% 이하, 15% 이하, 10% 이하, 9% 이하, 8% 이하, 7% 이하, 6% 이하, 또는 5% 이하일 수 있다. 헤이즈가 상술한 범위를 초과하는 경우 생분해성 필름의 투명도가 현저히 감소하여 안의 내용물이 보이는 포장용도로 사용하는데 제한이 있을 수 있다. 상기 헤이즈는 전광선 투과율 측정법을 활용하여 측정한다. 상기 전광선 투과율 측정법은 광원이 시료를 통과하며 발생하는 확산, 산란 투과에 의한 확산 투과율과 평행 광선에서 측정되는 직진 투과율을 모두 측정하는 방법이며, 상기 투과율의 차이에 의한 헤이즈 값을 연산하는 방법이다. Specifically, the biodegradable film may have a haze of 20% or less, 15% or less, 10% or less, 9% or less, 8% or less, 7% or less, 6% or less, or 5% or less. If the haze exceeds the above-mentioned range, the transparency of the biodegradable film is significantly reduced, so there may be limitations in using it for packaging purposes in which the contents inside are visible. The haze is measured using a total light transmittance measurement method. The total light transmittance measurement method is a method of measuring both the diffuse transmittance due to diffusion and scattered transmission generated while a light source passes through a sample and the linear transmittance measured from parallel rays, and calculating the haze value by the difference in transmittance. It is a method.
또한, 상기 생분해성 필름은 광투과율이 80% 이상, 90% 이상, 92% 이상, 또는 93% 이상일 수 있다. 전광선 투과율 측정법으로 광투과율을 측정할 수 있으며, 자외선 분광기를 활용하는 경우, 550nm 파장에서의 투과율로 결과값을 구할 수 있다.In addition, the biodegradable film may have a light transmittance of 80% or more, 90% or more, 92% or more, or 93% or more. The light transmittance can be measured by the total light transmittance measurement method, and when using an ultraviolet spectrometer, the resultant value can be obtained from the transmittance at a wavelength of 550 nm.
상기 생분해성 필름은 기계적 물성이 우수하고, 특히 강도 및 유연성이 우수하며, 토양 및 해양에 대한 생분해도가 90% 이상임을 특징으로 한다. 상기 생분해도의 측정은 퇴비화 조건에서 발생하는 이산화탄소를 포집하여 연속적으로 분석하여 표준물질의 분해에 의해 발생되는 이산화탄소의 발생량과 상대 비교하여 측정된다. 통상적으로 표준물질로는 셀룰로오스가 사용된다.The biodegradable film is characterized by excellent mechanical properties, particularly excellent strength and flexibility, and biodegradability to soil and ocean of 90% or more. The biodegradability is measured by collecting and continuously analyzing carbon dioxide generated under composting conditions and comparing the relative amount of carbon dioxide generated by decomposition of a standard material. Typically, cellulose is used as a standard material.
상기 생분해도는 동일 기간에 표준물질(예컨대, 셀룰로오즈) 대비 분해된 비율을 나타낸 것으로서, 대한민국 환경부에서는 생분해도가 표준물질 대비 90% 이상일 때 생분해성 물질로 규정하고 있다. 구체적으로, EL 724 규격에 따라 측정한 해양 생분해도가 90% 이상이다.The biodegradability indicates the rate of decomposition compared to the standard material (eg, cellulose) in the same period. Specifically, the marine biodegradability measured according to the EL 724 standard is 90% or more.
이하 실시예에 의해 본 발명을 보다 구체적으로 설명한다. 이하의 실시예들은 본 발명을 예시하는 것일 뿐이며, 본 발명의 범위가 이들로 한정되지는 않는다.The present invention will be described in more detail by the following examples. The following examples are merely illustrative of the present invention, and the scope of the present invention is not limited thereto.
<실시예><Example>
실시예 1Example 1
하기 표 1과 같이 제 1 PHA 수지(3-HB-co-4-HB, aPHA)(CJ사, 한국), 제 2 PHA 수지(3-HB-co-4-HB, scPHA)(CJ사, 한국), 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지(Ankor bioplastics) 및 폴리비닐아세테이트계 첨가제를 용융 압출하여 펠렛을 얻었다. 상기 용융 압출은 약 160℃에서 수행하고, 이를 냉각하여 펠렛 커팅기로 커팅하여 펠렛을 제조하였다.As shown in Table 1 below, the first PHA resin (3-HB-co-4-HB, aPHA) (CJ, Korea), the second PHA resin (3-HB-co-4-HB, scPHA) (CJ, Korea), polybutylene adipate terephthalate (PBAT) resin (Ankor bioplastics), and polyvinyl acetate-based additives were melt-extruded to obtain pellets. The melt extrusion was performed at about 160° C., and then cooled and cut with a pellet cutter to prepare pellets.
상기 펠렛을 약 60℃에서 약 8시간 동안 건조한 후, 압출 속도 200 rpm 하에서 다이 온도 약 130℃에서 블로우 성형하여 생분해성 필름을 제조하였다.After drying the pellets at about 60° C. for about 8 hours, a biodegradable film was prepared by blow molding at a die temperature of about 130° C. under an extrusion speed of 200 rpm.
실시예 2Example 2
하기 표 1과 같이 폴리비닐아세테이트계 첨가제를 사용하지 않은 것을 제외하고는, 실시예 1과 동일한 방법으로 생분해성 필름을 제조하였다.As shown in Table 1 below, a biodegradable film was prepared in the same manner as in Example 1, except that the polyvinyl acetate-based additive was not used.
실시예 3Example 3
하기 표 1과 같이 제 2 PHA 수지(3-HB-co-4-HB, scPHA)를 사용하지 않고, 제 1 PHA 수지(3-HB-co-4-HB, aPHA) 및 PBAT 수지만 사용한 것을 제외하고는, 실시예 2와 동일한 방법으로 생분해성 필름을 제조하였다.As shown in Table 1 below, the first PHA resin (3-HB-co-4-HB, aPHA) and the PBAT resin were used without using the second PHA resin (3-HB-co-4-HB, scPHA). Except, a biodegradable film was prepared in the same manner as in Example 2.
실시예 4 Example 4
하기 표 1과 같이 PHA 및 PBAT 수지의 함량을 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 생분해성 필름을 제조하였다.A biodegradable film was prepared in the same manner as in Example 1, except that the contents of the PHA and PBAT resins were changed as shown in Table 1 below.
비교예 1 Comparative Example 1
하기 표 1과 같이 제 1 PHA 수지(3-HB-co-4-HB, aPHA)(CJ사, 한국) 및 제 2 PHA 수지(3-HB-co-4-HB, scPHA)(CJ사, 한국)의 함량을 변경하고, PBAT 수지를 사용하지 않은 것을 제외하고는, 실시예 2와 동일한 방법으로 생분해성 필름을 제조하였다.As shown in Table 1 below, the first PHA resin (3-HB-co-4-HB, aPHA) (CJ, Korea) and the second PHA resin (3-HB-co-4-HB, scPHA) (CJ, Korea) and a biodegradable film was prepared in the same manner as in Example 2, except that the PBAT resin was not used.
비교예 2 Comparative Example 2
하기 표 1과 같이 제 1 PHA 수지(3-HB-co-4-HB, aPHA) 및 PBAT 수지의 함량을 변경한 것을 제외하고는, 실시예 3과 동일한 방법으로 생분해성 필름을 제조하였다.A biodegradable film was prepared in the same manner as in Example 3, except that the contents of the first PHA resin (3-HB-co-4-HB, aPHA) and the PBAT resin were changed as shown in Table 1 below.
비교예 3Comparative Example 3
하기 표 1과 같이 PBAT 수지만을 사용한 것을 제외하고는, 실시예 2와 동일한 방법으로 생분해성 필름을 제조하였다.As shown in Table 1 below, a biodegradable film was prepared in the same manner as in Example 2, except that only the PBAT resin was used.
실험예Experimental example
실험예 1: 인장강도 Experimental Example 1: Tensile strength
상기 실시예 및 비교예에서 제조된 생분해성 필름 시편을 길이 100 mm 및 폭 15 mm로 절단한 후, ASTM D 882에 따라 인스트론(INSTRON)사의 만능시험기(4206-001, 제조사: UTM)을 이용하여 척간 간격이 50 mm가 되도록 장착하고 인장속도 200 mm/min의 속도로 25℃의 상온에서 실험한 후, 설비에 내장된 프로그램으로 인장강도를 측정하였다.After cutting the biodegradable film specimens prepared in the above Examples and Comparative Examples into 100 mm in length and 15 mm in width, in accordance with ASTM D 882, INSTRON's universal testing machine (4206-001, manufacturer: UTM) was used. After the test was performed at a room temperature of 25°C at a tensile speed of 200 mm/min, the tensile strength was measured using a program built into the equipment.
실험예 2: 신율 Experimental Example 2: Elongation
상기 실시예 및 비교예에서 제조된 생분해성 필름 시편을 가로 4 cm 및 세로 1 cm로 절단하고, 인스트론(INSTRON)사의 만능시험기(4206-001, 제조사: UTM)을 이용하여 50 mm/min의 속도에서 파단 직전의 최대 변형량을 측정한 후, 최초 길이 대비 최대 변형량의 비율을 신율로 계산하였다.The biodegradable film specimens prepared in the above Examples and Comparative Examples were cut into 4 cm in width and 1 cm in length, and using an INSTRON universal testing machine (4206-001, manufacturer: UTM) at 50 mm/min After measuring the maximum strain immediately before fracture at the speed, the ratio of the maximum strain to the initial length was calculated as the elongation.
상기 실시예 및 비교예에서 얻은 생분해성 필름의 인장강도 및 신율을 하기 표 1에 정리하였다.The tensile strength and elongation of the biodegradable films obtained in the above Examples and Comparative Examples are summarized in Table 1 below.
Figure PCTKR2022011026-appb-img-000001
Figure PCTKR2022011026-appb-img-000001
상기 표 1에서 볼 수 있듯이, 실시예 1 내지 4의 생분해성 필름은 신율 및 인장강도가 우수하였다. 나아가, 실시예 1 내지 4의 생분해성 필름은 광투과율이 우수하고, 토양 및 해양에서 모두 생분해성을 나타내었다. As can be seen in Table 1, the biodegradable films of Examples 1 to 4 were excellent in elongation and tensile strength. Furthermore, the biodegradable films of Examples 1 to 4 had excellent light transmittance and exhibited biodegradability in both soil and ocean.
구체적으로, 실시예 1 내지 4의 생분해성 필름은 PHA 수지를 40 중량% 내지 70 중량% 포함하고, PBAT 수지를 28 내지 58 중량% 포함함으로써, 인장강도가 약 6.02 내지 약 18.7 Mpa 이고, 신율이 약 230.1 내지 400%로 적절한 강도를 유지하면서 우수한 유연성을 나타내었다. Specifically, the biodegradable films of Examples 1 to 4 include 40 to 70% by weight of the PHA resin and 28 to 58% by weight of the PBAT resin, so that the tensile strength is about 6.02 to about 18.7 Mpa, and the elongation is about 6.02 to about 18.7 Mpa. It exhibited excellent flexibility while maintaining appropriate strength at about 230.1 to 400%.
반면, 비교예 1의 필름은 PBAT 수지를 포함하지 않고 PHA 수지 100 중량%를 포함함으로써, 신율이 약 28.7%로 유연성이 현저히 감소하였다.On the other hand, since the film of Comparative Example 1 did not contain the PBAT resin and contained 100% by weight of the PHA resin, the elongation was about 28.7%, and the flexibility was significantly reduced.
또한, 비교예 2 및 3의 필름은 PBAT 수지를 70 중량% 내지 100 중량% 함유함으로써, 신율은 현저히 증가하였으나, 토양 및 해양에서 생분해성이 실시예 1 내지 4의 필름에 비해 안좋거나 생분해되는 데에 오랜 시간을 필요로 할 것으로 예측된다.In addition, the films of Comparative Examples 2 and 3 contain 70% to 100% by weight of the PBAT resin, so the elongation is significantly increased, but the biodegradability in soil and sea is poor or biodegradable compared to the films of Examples 1 to 4. is expected to take a long time.
한편, 동일한 함량의 PHA 수지를 포함하는 실시예 1 및 2의 생분해성 필름의 경우, 첨가제의 사용에 따라 물성이 다소 달라짐을 확인하였다.On the other hand, in the case of the biodegradable films of Examples 1 and 2 containing the same amount of the PHA resin, it was confirmed that the physical properties were slightly different depending on the use of additives.
구체적으로, 폴리비닐아세테이트계 첨가제를 사용한 실시예 1의 생분해성 필름은 폴리비닐아세테이트계 첨가제를 사용하지 않은 실시예 2의 생분해성 필름에 비해 인장강도 및 신율이 더 증가하여 기계적 물성이 향상되었다.Specifically, the biodegradable film of Example 1 using the polyvinyl acetate-based additive had improved mechanical properties due to a higher increase in tensile strength and elongation compared to the biodegradable film of Example 2 without using the polyvinyl acetate-based additive.

Claims (16)

  1. 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 수지 조성물로서,A biodegradable resin composition comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin,
    상기 생분해성 수지 조성물 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 수지 조성물.Based on the total weight of the biodegradable resin composition, 40% to 99% by weight of the polyhydroxyalkanoate (PHA) resin, and 1% to 1% by weight of the polybutylene adipate terephthalate (PBAT) resin A biodegradable resin composition containing 60% by weight.
  2. 제 1 항에 있어서, According to claim 1,
    상기 폴리하이드록시알카노에이트(PHA) 수지는 3-하이드록시부티레이트(3-HB), 3-하이드록시프로피오네이트(3-HP), 3-하이드록시발레레이트(3-HV), 3-하이드록시헥사노에이트(3-HH), 4-하이드록시발레레이트(4-HV), 5-하이드록시발레레이트(5-HV) 및 6-하이드록시헥사노에이트(6-HH)로 이루어진 군으로부터 선택된 1종 이상의 반복단위, 및 4-하이드록시부티레이트(4-HB) 반복단위를 포함하는 공중합 폴리하이드록시알카노에이트 수지인, 생분해성 수지 조성물.The polyhydroxyalkanoate (PHA) resin is 3-hydroxybutyrate (3-HB), 3-hydroxypropionate (3-HP), 3-hydroxyvalerate (3-HV), 3- The group consisting of hydroxyhexanoate (3-HH), 4-hydroxyvalerate (4-HV), 5-hydroxyvalerate (5-HV) and 6-hydroxyhexanoate (6-HH) A copolymerized polyhydroxyalkanoate resin comprising at least one repeating unit selected from, and a 4-hydroxybutyrate (4-HB) repeating unit, a biodegradable resin composition.
  3. 제 1 항에 있어서, According to claim 1,
    상기 폴리하이드록시알카노에이트(PHA) 수지 및 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지의 중량비는 1 : 0.01 내지 1인, 생분해성 수지 조성물.The weight ratio of the polyhydroxyalkanoate (PHA) resin and the polybutylene adipate terephthalate (PBAT) resin is 1: 0.01 to 1, the biodegradable resin composition.
  4. 제 1 항에 있어서, According to claim 1,
    상기 폴리하이드록시알카노에이트(PHA) 수지는 제 1 PHA 수지, 제 2 PHA 수지, 또는 제 1 PHA 수지 및 제 2 PHA 수지의 혼합수지를 포함하고,The polyhydroxyalkanoate (PHA) resin includes a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin,
    상기 제 1 PHA 수지는 4-하이드록시부티레이트(4-HB) 반복단위를 상기 제 1 PHA 수지 총 중량을 기준으로 15 중량% 내지 60 중량%로 포함하며,The first PHA resin includes 15% to 60% by weight of 4-hydroxybutyrate (4-HB) repeating units based on the total weight of the first PHA resin,
    상기 제 2 PHA 수지는 4-하이드록시부티레이트(4-HB) 반복단위를 상기 제 2 PHA 수지 총 중량을 기준으로 0.1 중량% 내지 30 중량%로 포함하고,The second PHA resin contains 0.1% to 30% by weight of 4-hydroxybutyrate (4-HB) repeating units based on the total weight of the second PHA resin,
    상기 제 1 PHA 수지 및 상기 제 2 PHA 수지는 4-HB 반복단위의 함량이 서로 상이한, 생분해성 수지 조성물. The first PHA resin and the second PHA resin have different contents of 4-HB repeating units, biodegradable resin composition.
  5. 제 4 항에 있어서, According to claim 4,
    상기 생분해성 수지 조성물 총 중량을 기준으로,Based on the total weight of the biodegradable resin composition,
    상기 제 1 PHA 수지 1 중량% 내지 50 중량%,1% to 50% by weight of the first PHA resin,
    상기 제 2 PHA 수지 20 중량% 내지 80 중량%, 및20% to 80% by weight of the second PHA resin, and
    상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지 1 중량% 내지 50 중량%인, 생분해성 수지 조성물.1% to 50% by weight of the polybutylene adipate terephthalate (PBAT) resin, a biodegradable resin composition.
  6. 제 4 항에 있어서,According to claim 4,
    상기 제 1 PHA 수지 및 제 2 PHA 수지의 중량비는 1 : 0.05 내지 5인, 생분해성 수지 조성물.The weight ratio of the first PHA resin and the second PHA resin is 1: 0.05 to 5, the biodegradable resin composition.
  7. 제 4 항에 있어서, According to claim 4,
    상기 제 1 PHA 수지는 -45℃ 내지 -10℃의 유리전이 온도(Tg)를 갖고, The first PHA resin has a glass transition temperature (Tg) of -45 ° C to -10 ° C,
    상기 제 2 PHA 수지는 -30℃ 내지 80℃의 유리전이 온도(Tg), 70℃ 내지 120℃의 결정화 온도(Tc), 및 100℃ 내지 170℃의 용융 온도(Tm) 중에서 선택된 적어도 하나의 특성을 만족하고, The second PHA resin has at least one characteristic selected from a glass transition temperature (Tg) of -30 ° C to 80 ° C, a crystallization temperature (Tc) of 70 ° C to 120 ° C, and a melting temperature (Tm) of 100 ° C to 170 ° C satisfies,
    상기 제 1 PHA 수지의 유리전이 온도(Tg) 및 상기 제 2 PHA 수지의 유리전이 온도(Tg)가 서로 상이한, 생분해성 수지 조성물.The glass transition temperature (Tg) of the first PHA resin and the glass transition temperature (Tg) of the second PHA resin are different from each other, biodegradable resin composition.
  8. 제 1 항에 있어서, According to claim 1,
    상기 생분해성 수지 조성물은 폴리부틸렌숙시네이트(PBS), 폴리락트산(PLA), 폴리부틸렌아디페이트(PBA), 폴리부틸렌숙시네이트-아디페이트(PBSA), 폴리부틸렌숙시네이트-테레프탈레이트(PBST), 폴리히드록시부틸레이트-발레레이트(PHBV), 폴리카프로락톤(PCL), 폴리부틸렌 숙시네이트 아디페이트 테레프탈레이트(PBSAT) 및 열가소성 전분(TPS)으로 이루어진 군으로부터 선택된 1종 이상의 생분해성 수지를 추가로 포함하는, 생분해성 수지 조성물. The biodegradable resin composition is polybutylene succinate (PBS), polylactic acid (PLA), polybutylene adipate (PBA), polybutylene succinate-adipate (PBSA), polybutylene succinate-terephthalate (PBST), polyhydroxybutylate-valerate (PHBV), polycaprolactone (PCL), polybutylene succinate adipate terephthalate (PBSAT) and thermoplastic starch (TPS). A biodegradable resin composition further comprising a sexual resin.
  9. 제 1 항에 있어서, According to claim 1,
    상기 생분해성 수지 조성물은 산화방지제, 상용화제, 중량제, 기핵제, 용융강도 증강제, 및 슬립제로 구성된 군으로부터 선택된 1종 이상의 첨가제를 더 포함하고,The biodegradable resin composition further comprises at least one additive selected from the group consisting of an antioxidant, a compatibilizer, a weighting agent, a nucleating agent, a melt strength enhancer, and a slip agent,
    상기 첨가제는 상기 생분해성 수지 조성물 총 중량을 기준으로 0.1 중량% 내지 30 중량%로 포함되는, 생분해성 수지 조성물.The additive is contained in 0.1% to 30% by weight based on the total weight of the biodegradable resin composition, biodegradable resin composition.
  10. 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 필름으로서,A biodegradable film comprising a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin,
    상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 필름. Based on the total weight of the biodegradable film, 40% to 99% by weight of the polyhydroxyalkanoate (PHA) resin, and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin A biodegradable film containing weight percent.
  11. 제 10 항에 있어서, According to claim 10,
    ASTM D 882에 의거하여, 만능시험기(UTM)를 이용하여 측정한 인장강도가 5 내지 30 MPa이고, 신율이 100 내지 600%인, 생분해성 필름.According to ASTM D 882, the tensile strength measured using a universal testing machine (UTM) is 5 to 30 MPa, and the elongation is 100 to 600%, a biodegradable film.
  12. 1) 폴리하이드록시알카노에이트(PHA) 수지 및 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 포함하는 생분해성 펠렛(pellet)을 제조하는 단계; 및1) preparing a biodegradable pellet containing a polyhydroxyalkanoate (PHA) resin and a polybutylene adipate terephthalate (PBAT) resin; and
    2) 상기 생분해성 펠렛을 성형하는 단계;를 포함하는 생분해성 필름의 제조 방법으로서, 2) a method for producing a biodegradable film comprising the step of molding the biodegradable pellets,
    상기 생분해성 필름 총 중량을 기준으로, 상기 폴리하이드록시알카노에이트(PHA) 수지를 40 중량% 내지 99 중량% 포함하고, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지를 1 중량% 내지 60 중량% 포함하는, 생분해성 필름의 제조 방법.Based on the total weight of the biodegradable film, 40% to 99% by weight of the polyhydroxyalkanoate (PHA) resin, and 1% to 60% by weight of the polybutylene adipate terephthalate (PBAT) resin Method for producing a biodegradable film containing weight percent.
  13. 제 12 항에 있어서,According to claim 12,
    상기 생분해성 펠렛은 상기 폴리하이드록시알카노에이트(PHA) 수지, 상기 폴리부틸렌아디페이트 테레프탈레이트(PBAT) 수지, 및 첨가제를 120℃ 내지 200℃에서 용융 압출하여 제조되는, 생분해성 필름의 제조 방법.The biodegradable pellets are prepared by melt-extruding the polyhydroxyalkanoate (PHA) resin, the polybutylene adipate terephthalate (PBAT) resin, and additives at 120 ° C to 200 ° C. Preparation of a biodegradable film method.
  14. 제 12 항에 있어서,According to claim 12,
    상기 폴리하이드록시알카노에이트(PHA) 수지는 제 1 PHA 수지, 제 2 PHA 수지, 또는 제 1 PHA 수지 및 제 2 PHA 수지의 혼합수지를 포함하고,The polyhydroxyalkanoate (PHA) resin includes a first PHA resin, a second PHA resin, or a mixed resin of the first PHA resin and the second PHA resin,
    상기 제 1 PHA 수지는 4-하이드록시부티레이트(4-HB) 반복단위를 상기 제 1 PHA 수지 총 중량을 기준으로 15 중량% 내지 60 중량%로 포함하며,The first PHA resin includes 15% to 60% by weight of 4-hydroxybutyrate (4-HB) repeating units based on the total weight of the first PHA resin,
    상기 제 2 PHA 수지는 4-하이드록시부티레이트(4-HB) 반복단위를 상기 제 2 PHA 수지 총 중량을 기준으로 0.1 중량% 이상 내지 30 중량%으로 포함하고, The second PHA resin contains 0.1% by weight or more to 30% by weight of 4-hydroxybutyrate (4-HB) repeating units based on the total weight of the second PHA resin,
    상기 제 1 PHA 수지의 4-HB 반복단위의 함량 및 상기 제 2 PHA 수지의 4-HB 반복단위의 함량이 서로 상이한, 생분해성 필름의 제조 방법.A method for producing a biodegradable film in which the content of 4-HB repeating units of the first PHA resin and the content of 4-HB repeating units of the second PHA resin are different from each other.
  15. 제 1 항 내지 제 9 항 중 어느 한 항의 생분해성 수지 조성물로부터 형성된, 생분해성 제품. A biodegradable product formed from the biodegradable resin composition according to any one of claims 1 to 9.
  16. 제 15 항에 있어서,According to claim 15,
    상기 생분해성 제품은 생분해성 봉투, 생분해성 종량제 봉투, 생분해성 쇼핑백, 생분해성 비닐백, 생분해성 지퍼백, 및 생분해성 쓰레기 봉투로 이루어진 군으로부터 선택되는 1종 이상을 포함하는, 생분해성 제품.The biodegradable product includes at least one selected from the group consisting of a biodegradable bag, a biodegradable volume-based bag, a biodegradable shopping bag, a biodegradable plastic bag, a biodegradable zipper bag, and a biodegradable garbage bag. Biodegradable product.
PCT/KR2022/011026 2021-07-30 2022-07-27 Biodegradable resin composition, and biodegradable film and biodegradable product using same WO2023008902A1 (en)

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