WO2023005291A1 - Composite separator, manufacturing method therefor, and secondary battery - Google Patents

Composite separator, manufacturing method therefor, and secondary battery Download PDF

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Publication number
WO2023005291A1
WO2023005291A1 PCT/CN2022/088827 CN2022088827W WO2023005291A1 WO 2023005291 A1 WO2023005291 A1 WO 2023005291A1 CN 2022088827 W CN2022088827 W CN 2022088827W WO 2023005291 A1 WO2023005291 A1 WO 2023005291A1
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Prior art keywords
parts
coating
optionally
pvdf
coupling agent
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PCT/CN2022/088827
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French (fr)
Chinese (zh)
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马平川
杜敬然
甘珊珊
刘杲珺
白耀宗
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中材锂膜有限公司
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Priority claimed from CN202110870431.3A external-priority patent/CN113594632A/en
Priority claimed from CN202111149816.7A external-priority patent/CN113851787A/en
Application filed by 中材锂膜有限公司 filed Critical 中材锂膜有限公司
Publication of WO2023005291A1 publication Critical patent/WO2023005291A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the disclosure belongs to the technical field of batteries, and in particular relates to a composite diaphragm, a preparation method thereof, and a secondary battery.
  • the separator is an electrically insulating film with a porous structure, which is an important part of the secondary battery, and is mainly used to separate the positive electrode and the negative electrode to prevent the internal short circuit of the secondary battery. Separators usually have a nanoscale pore structure that enables rapid transport of active ions (such as lithium ions) between positive and negative electrodes.
  • polyolefin porous membranes such as single-layer membranes or multi-layer composite membranes of polyethylene (PE) and polypropylene (PP).
  • PE polyethylene
  • PP polypropylene
  • the polyolefin separator has a lyophobic surface and low surface energy, resulting in poor wettability of the polyolefin separator to the electrolyte, which affects the transmission of active ions and the cycle life of the secondary battery.
  • the polyolefin separator has poor liquid absorption and liquid retention, which will also cause high internal resistance of the secondary battery.
  • the melting point of the polyolefin separator is low, and severe heat shrinkage will occur when the temperature is too high.
  • the polyolefin separator is easily deformed and the positive and negative electrodes are in direct contact, causing secondary battery life.
  • the internal short circuit of the battery may cause safety hazards such as fire or explosion.
  • the present disclosure provides a composite diaphragm, the composite diaphragm includes a base film and a coating provided on at least one surface of the base film, the coating includes inorganic ceramic particles modified by a silane coupling agent, polyylidene fluoride Vinyl resins, high heat resistant polymers and adhesives.
  • the coating comprises:
  • Inorganic ceramic particles modified by silane coupling agent 40-80 parts,
  • Binder 0.1 to 15 parts.
  • the coating comprises:
  • Inorganic ceramic particles modified by silane coupling agent 40-70 parts,
  • Binder 2 to 10 parts.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 0.1:99.9 ⁇ 99.9:0.1.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:4 ⁇ 4:1.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:2 ⁇ 3:2.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 ⁇ m ⁇ 1.0 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 ⁇ m ⁇ 0.8 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 ⁇ m ⁇ 0.7 ⁇ m.
  • the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.01:99.99 ⁇ 2:98.
  • the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.1:99.9 ⁇ 1:99.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 ⁇ m ⁇ 1.0 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 ⁇ m ⁇ 0.8 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 ⁇ m ⁇ 0.7 ⁇ m.
  • the inorganic ceramic particles are selected from the group consisting of alumina, boehmite, calcium carbonate, hydrotalcite, montmorillonite, spinel, mullite, titania, silica, zirconia, magnesia, oxide
  • alumina boehmite
  • calcium carbonate hydrotalcite
  • montmorillonite spinel
  • mullite titania
  • silica zirconia
  • magnesia oxide
  • oxide One or more of calcium, beryllium oxide, magnesium hydroxide, boron nitride, silicon nitride, aluminum nitride, titanium nitride, boron carbide, silicon carbide, and zirconium carbide.
  • Y represents a C1-C10 alkyl group or a C1-C10 alkoxy group.
  • the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxysilane, Ethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyl Triethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane Silane, tert-butyltrimethoxysilane
  • the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxy ylsilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyltriethoxysilane, n-decyltriethoxysilane Ethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane,
  • the polyvinylidene fluoride resin has a weight average molecular weight of 200,000-1.5 million and a melting point of 137°C-158°C.
  • the polyvinylidene fluoride resin has a weight average molecular weight of 600,000-1.5 million and a melting point of 137°C-156°C.
  • the polyvinylidene fluoride resin has a weight average molecular weight of 1 million to 1.5 million and a melting point of 137°C to 152°C.
  • the high heat-resistant polymer is selected from one or more of polyimide, polyetherimide, aramid, and sulfone.
  • the adhesive is selected from acrylate adhesives.
  • the base film is selected from one or more of polyolefin porous films, non-woven fabrics, and glass fibers.
  • the material of the base film is selected from polyethylene, polypropylene, polyimide, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, polyamide, polyethylene terephthalate One or more of alcohol esters.
  • the thickness of the base film is 4 ⁇ m-12 ⁇ m, and the porosity is 30%-50%.
  • the thickness of the base film is 7 ⁇ m-12 ⁇ m, and the porosity is 35%-45%.
  • the coating has a thickness of 0.2 ⁇ m ⁇ 3 ⁇ m.
  • the coating has a thickness of 1 ⁇ m ⁇ 2 ⁇ m.
  • the total thickness of the composite separator is 4 ⁇ m ⁇ 18 ⁇ m.
  • the total thickness of the composite separator is 9 ⁇ m ⁇ 16 ⁇ m.
  • the air permeability of the composite membrane is ⁇ 450s/100cc.
  • the air permeability of the composite membrane is ⁇ 300s/100cc.
  • the air permeability of the composite membrane is ⁇ 250s/100cc.
  • the coating-coating bond strength of the composite separator is ⁇ 3 N/m.
  • the bonding strength between the coatings of the composite separator is ⁇ 5N/m.
  • the bonding strength between coatings of the composite separator is ⁇ 10N/m.
  • the heat shrinkage rate in the longitudinal direction is ⁇ 13%
  • the heat shrinkage rate in the transverse direction is ⁇ 13%
  • the heat shrinkage rate in the longitudinal direction is ⁇ 7%
  • the heat shrinkage rate in the transverse direction is ⁇ 7%
  • the heat shrinkage rate in the longitudinal direction is ⁇ 5%
  • the heat shrinkage rate in the transverse direction is ⁇ 5%
  • the water mass percentage is ⁇ 500 ppm.
  • the water mass percentage is ⁇ 300ppm.
  • the air permeability of the composite membrane is ⁇ 450s/100cc, optionally ⁇ 300s/100cc, optionally ⁇ 250s/100cc
  • the disclosure provides a method for preparing a composite diaphragm, comprising the following steps: dissolving polyvinylidene fluoride resin in a first organic solvent to prepare polyvinylidene fluoride glue, and dissolving a high heat-resistant polymer in a second organic solvent Prepare a high heat-resistant polymer glue solution; mix the inorganic ceramic particles modified by silane coupling agent, polyvinylidene fluoride glue solution, high heat-resistant polymer glue solution, and binder in the third organic solvent to obtain Slurry: coating the obtained slurry on at least one surface of the base film, and drying to obtain a composite diaphragm.
  • the first organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethyl sulfoxide.
  • the second organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethyl sulfoxide.
  • the third organic solvent is a mixed solution of component 1 and component 2, and component 1 is selected from dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, di One or more of methyl sulfoxide, component 2 is selected from one or more of tripropylene glycol, propylene glycol, and ethanol, and the weight ratio of component 1 to component 2 is 10:90 to 40:60.
  • the weight ratio of component 1 to component 2 is 20:80 to 30:70;
  • the first organic solvent and the second organic solvent are the same.
  • the method further includes the step of: reacting the silane coupling agent with the inorganic ceramic particles at 60° C. to 200° C. to obtain inorganic ceramic particles modified by the silane coupling agent.
  • the present disclosure also provides a secondary battery, including the above-mentioned composite separator or a composite separator prepared by the above-mentioned method.
  • the present disclosure also provides a low-moisture solvent-type PVDF coated diaphragm, which includes a polyolefin substrate microporous film and a PVDF coating layer formed on one or both sides of the substrate; the PVDF coating layer includes: silane coupling Inorganic particles, PVDF resin, and acrylic adhesive modified by the agent; the coated diaphragm was treated at 100-120°C for 5-15 minutes, and the moisture of the diaphragm was tested with a coulometric moisture tester, and the moisture value was lower than 500ppm.
  • the coated surface of the separator is bonded to the battery pole piece, and after hot pressing at 1 MPa for 300s at 80°C, the bonding strength is tested using a tensile tester.
  • the adhesion strength between the coating and the battery pole piece is 5- 30N/m.
  • the polyolefin substrate microporous membrane is one of PE lithium battery separator and PE/PP lithium battery separator; the thickness of the microporous membrane is 5-12 ⁇ m.
  • PVDF wet coating layer 1-10 parts of PVDF resin, 5-15 parts of inorganic particles modified with silane coupling agent, and 0.1-5 parts of acrylic adhesive.
  • the inorganic particles modified by the silane coupling agent are at least one of alumina, boehmite, silica, titania, hydrotalcite and montmorillonite.
  • the silane coupling agent used is octyltriethoxysilane, methyltriethoxysilane, methyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ - Glycidyl ether oxypropyltrimethoxysilane, ⁇ -(methacryloyloxy)propyltrimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyltrimethyl(ethyl)oxysilane, One or more of aminopropyltrimethyl(ethyl)oxysilane.
  • the weight ratio of the silane chains in the modified inorganic particles is no higher than 2%.
  • the preparation method of the PVDF wet coating layer is: dissolving the PVDF resin in the organic solvent 1 to prepare PVDF glue, and modifying the PVDF glue, silane coupling agent, inorganic particles, acrylate Adhesives and organic solvents 2 are mixed evenly to obtain a coating liquid, and the coating liquid is evenly coated on the surface of the polyethylene porous substrate, and the coated wet film is immersed in the coagulation liquid in turn, and washed with water in turn after the wet film is cured and drying to obtain a low-moisture solvent-based PVDF-coated separator.
  • the organic solvent 1 is dimethylacetamide
  • the organic solvent 2 is dimethylacetamide and tripropylene glycol in a volume ratio of 3-10:1-5;
  • the mass ratio of PVDF resin to organic solvent 1 is 1:3-8; the mass ratio of PVDF glue to organic solvent 2 is 1:3-8.
  • the coagulation liquid is dimethylacetamide, tripropylene glycol and water in a mass ratio of 25-35:10-20:50-70.
  • Fig. 1 is a structural schematic diagram of a composite diaphragm of the present disclosure
  • Fig. 2 is the scanning electron microscope (SEM) picture of the composite membrane that embodiment 4 prepares;
  • Fig. 3 is the scanning electron microscope (SEM) picture of the composite membrane that comparative example 1 prepares;
  • Fig. 4 is the scanning electron microscope (SEM) picture of the composite membrane that comparative example 2 prepares;
  • Fig. 5 is the structural representation of inorganic particle modification process
  • Fig. 6 is the structural schematic diagram of embodiment 19 low-moisture solvent type PVDF coating diaphragm
  • Fig. 7 is embodiment 20 and prepares the topography figure of coating separator
  • Fig. 8 is the topography figure of the coated diaphragm prepared in embodiment 21;
  • Fig. 9 is the topography figure of the coated diaphragm prepared in embodiment 22;
  • Fig. 10 is the topography figure of the coated diaphragm prepared by embodiment 23;
  • Fig. 11 is the topography diagram of the coated diaphragm prepared in comparative example 4.
  • FIG. 12 is a surface topography diagram of the coated separator prepared in Comparative Example 5.
  • any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with any other lower limit to form an unexpressed range, just as any upper limit can be combined with any other upper limit to form an unexpressed range.
  • every point or individual value between the endpoints of a range is included within that range, although not expressly stated herein. Thus, each point or individual value may serve as its own lower or upper limit in combination with any other point or individual value or with other lower or upper limits to form a range not expressly recited.
  • C1-C8 alkyl is expressly intended to disclose individually C1, C2, C3, C4, C5, C6, C7, C8, C1-C8, C1-C7, C1-C6, C1-C5, C1- C4, C1 ⁇ C3, C1 ⁇ C2, C2 ⁇ C8, C2 ⁇ C7, C2 ⁇ C6, C2 ⁇ C5, C2 ⁇ C4, C2 ⁇ C3, C3 ⁇ C8, C3 ⁇ C7, C3 ⁇ C6, C3 ⁇ C5, C3-C4, C4-C8, C4-C7, C4-C6, C4-C5, C5-C8, C5-C7, C5-C6, C6-C8, C6-C7 and C7-C8 alkyl groups.
  • alkyl includes linear or branched saturated hydrocarbon groups, such as methyl, ethyl, propyl (such as n-propyl, isopropyl), butyl (such as n-butyl, isobutyl, sec-butyl, tert-butyl), pentyl (such as n-pentyl, isopentyl, neopentyl) and similar alkyl groups.
  • alkenyl includes straight chain or branched alkenyl groups such as ethenyl, propenyl (e.g. n-propenyl, isopropenyl), butenyl (e.g. 3-butenyl, 2-butenyl) and the like Alkenyl.
  • alkoxy refers to -O-alkyl.
  • alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy (such as n-propoxy, isopropoxy), butoxy (such as n-butoxy, isobutoxy, sec-butoxy, oxy, tert-butoxy) and the like alkoxy.
  • oxacycloalkyl refers to a cycloalkyl group having one or more oxygen atoms in the ring.
  • oxetanyl groups include, but are not limited to, oxiranyl, oxetanyl, and the like.
  • a first aspect of the present disclosure provides a composite separator and a method for preparing the same.
  • the composite diaphragm includes a base film and a coating disposed on at least one surface of the base film, the coating includes inorganic ceramic particles modified by a silane coupling agent, Polyvinylidene fluoride resins, high heat-resistant polymers, and adhesives.
  • the composite diaphragm of the present disclosure includes a base film 101 and a coating 102 disposed on opposite surfaces of the base film 101, wherein the coating 102 includes inorganic ceramic particles modified by a silane coupling agent, polyvinylidene fluoride Vinyl resins, high heat resistant polymers and adhesives.
  • polyvinylidene fluoride resin includes both vinylidene fluoride homopolymer (PVDF) and vinylidene fluoride copolymer.
  • the polyvinylidene fluoride resin includes vinylidene fluoride homopolymer (PVDF), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-trifluoroethylene copolymer, vinylidene fluoride-trifluorochloroethylene copolymer One or more of compounds, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-tetrafluoroethylene-hexafluoropropylene copolymer.
  • Polyvinylidene fluoride resin has good electrolyte wettability because it contains polar groups. After polyvinylidene fluoride resin is dissolved in a solvent, it can form a more stable three-dimensional network structure during the gelation process, which in turn can The electrolyte is firmly locked inside the composite diaphragm, reducing the risk of electrolyte leakage and reducing the decomposition reaction between the electrolyte and the electrodes.
  • the polyvinylidene fluoride resin can form a gel during the hot pressing process of the secondary battery, thereby improving the bonding performance between the electrode and the composite separator, increasing the hardness of the secondary battery, and improving the safety performance of the secondary battery.
  • Inorganic ceramic particles have high heat resistance, and when mixed with polyvinylidene fluoride resin and high heat-resistant polymers, they can improve the heat resistance and mechanical strength of coatings and composite diaphragms. However, after introducing inorganic ceramic particles into the coating, the compactness of the coating decreases, resulting in the ineffective improvement of the heat resistance of the composite separator. However, after the inorganic ceramic particles modified by the silane coupling agent are introduced into the coating, the heat resistance of the composite diaphragm can be effectively improved.
  • the silane coupling agent contains two groups: one is an inorganic group, and the other is an organophilic group.
  • Inorganophilic groups are easy to chemically react with inorganic ceramic particles to form covalent bonds, and organophilic groups can chemically react with polymers in the coating (such as polyvinylidene fluoride resins, high heat-resistant polymers) and base films Form covalent bonds or form interpenetrating network structures, etc. Therefore, the inorganic ceramic particles modified by the silane coupling agent have better compatibility with the polymer in the coating and the base film, and will not cause a decrease in the compactness of the coating, thereby effectively improving the heat resistance of the composite separator. performance.
  • introducing silane coupling agent-modified inorganic ceramic particles into the coating can also improve the bonding strength between the coating and the base film.
  • the surface of the inorganic ceramic particles has a large amount of -OH, and after introducing the inorganic ceramic particles into the coating, the moisture content of the coating and the composite separator is relatively high.
  • the hydrolysis of the silane coupling agent can form -Si-OH, and -Si-OH forms a hydrogen bond with the -OH on the surface of the inorganic ceramic particles. Therefore, introducing the inorganic ceramic particles modified by the silane coupling agent into the coating can effectively Reduce the moisture content of the composite separator, so that the secondary battery has good electrochemical performance.
  • the composite diaphragm of the present disclosure has excellent bonding performance and heat resistance and low moisture content, and can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time. At the same time, the composite diaphragm of the present disclosure has high mechanical strength, can withstand high expansion force and is not easily deformed, thereby further improving the safety performance of the secondary battery.
  • the composite diaphragm disclosed by the disclosure has excellent bonding performance, the coating is not easy to fall off from the base film, and the bonding strength between the coating and the electrode sheet is high, which can continuously improve the safety performance of the secondary battery.
  • the composite diaphragm of the present disclosure has excellent heat resistance, is not easily deformed after being heated, and can improve the safety performance of the secondary battery.
  • the composite diaphragm of the present disclosure has low moisture content and will not affect the electrochemical performance of the secondary battery.
  • the coating comprises:
  • Inorganic ceramic particles modified by silane coupling agent 40-80 parts, such as 40-80 parts, 40-80 parts or 40-80 parts,
  • Polyvinylidene fluoride resin 0.01-50 parts, such as 1-55 parts, 10-50 parts or 15-40 parts,
  • High heat-resistant polymer 0.01-50 parts, such as 1-45 parts, 5-35 parts or 10-25 parts,
  • Binder 0.1-15 parts, such as 1-12 parts, 2-10 parts or 4-8 parts.
  • the coating comprises:
  • Inorganic ceramic particles modified by silane coupling agent 40-70 parts,
  • Binder 2 to 10 parts.
  • the composite separator can simultaneously have excellent bonding performance, excellent heat resistance performance, and lower moisture content.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 0.1:99.9-99.9:0.1 such as 1:99-99:1, 5:90-90:5 or 15 :80 ⁇ 80:15.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:4 ⁇ 4:1.
  • the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:2 ⁇ 3:2.
  • the composite separator can simultaneously have excellent bonding performance and excellent heat resistance performance.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 ⁇ m ⁇ 1.0 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 ⁇ m ⁇ 0.8 ⁇ m.
  • the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 ⁇ m ⁇ 0.7 ⁇ m.
  • the Dv50 of the inorganic ceramic particles modified by the silane coupling agent is within an appropriate range, and the compactness and uniformity of the coating are better.
  • the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.01:99.99 ⁇ 2:98.
  • the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.1:99.9 ⁇ 1:99.
  • the type of the inorganic ceramic particles is not particularly limited, and can be selected according to actual needs.
  • the inorganic ceramic particles may be selected from alumina, boehmite, calcium carbonate, hydrotalcite, montmorillonite, spinel, mullite, titania, silica, zirconia, magnesia, oxide
  • Y can be represented as one of the above-mentioned groups, and can also be represented as a combination of several of the above-mentioned groups.
  • Y may represent a C1-C10 alkyl group, or a C1-C10 alkoxy group.
  • the silane coupling agent can be selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane Silane, isobutyltriethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane Oxysilane, n-decyltriethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, Isobutyltrimethoxysilane, tert-butyltrimeth
  • the silane coupling agent can be selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyl Triethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n- Decyltriethoxysilane, Methyltrimethoxysilane, Ethyltrimethoxysilane, n-Propyltrimethoxysilane, Isopropyltrimethoxysilane, Butyltrimethoxysilane, Isobutyltrimethoxysilane butylsilane, tert-butyltrimethoxysilane,
  • the weight average molecular weight of the polyvinylidene fluoride resin is 200,000-1.5 million, and the melting point is 137°C-158°C.
  • the polyvinylidene fluoride resin has a weight average molecular weight of 600,000-1.5 million, such as 700,000-1.4 million, 800,000-1.3 million, or 900,000-1.2 million, and a melting point of 137°C-156°C, such as 140°C ⁇ 155°C, 142°C ⁇ 152°C or 145°C ⁇ 150°C.
  • the polyvinylidene fluoride resin has a weight average molecular weight of 1 million to 1.5 million and a melting point of 137°C to 152°C.
  • the polyvinylidene fluoride resin with high molecular weight and low melting point is more likely to form a gel during the hot pressing process of the secondary battery, which can further improve the bonding performance between the electrode and the composite separator, increase the hardness of the secondary battery, and improve the secondary battery.
  • the safety performance of secondary batteries is more likely to form a gel during the hot pressing process of the secondary battery, which can further improve the bonding performance between the electrode and the composite separator, increase the hardness of the secondary battery, and improve the secondary battery.
  • the high heat-resistant polymer is selected from one or more of polyimide, polyetherimide, aramid, and sulfone.
  • the above-mentioned high heat-resistant polymer can further improve the heat resistance of the coating and the composite diaphragm.
  • the above-mentioned high heat-resistant polymer has higher compatibility with other components in the coating and the base film, and the uniformity of the coating and the composite diaphragm Sex is better.
  • the term "aramid” refers to polyphenylene phthalamide.
  • the aramid fiber is para-aramid fiber, that is, polyparaphenylene terephthalamide.
  • arylene sulfone refers to polyphenylsulfone terephthalamide (PSA).
  • the type of the binder is not particularly limited, and can be selected according to actual needs.
  • the adhesive may be selected from acrylate adhesives (Acrylate adhesives).
  • the acrylic adhesive is a one-component acrylic adhesive or an emulsion-type acrylic adhesive, wherein the solid content of the emulsion-type acrylic adhesive can be 35% to 45% %, 25°C viscosity can be 20cps ⁇ 200cps.
  • the type of the base film is not particularly limited, and can be selected according to actual needs.
  • the base film is selected from one or more of polyolefin porous films, non-woven fabrics, and glass fibers.
  • the base film can be a single-layer film or a multi-layer composite film. When the base film is a multilayer composite film, the materials of each layer are the same or different.
  • the material of the base film can be selected from polyethylene, polypropylene, polyimide, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, polyamide, polyethylene terephthalate one or more of.
  • the material of the base film can be selected from polyethylene, polypropylene, or polypropylene/polyethylene/polypropylene composite material.
  • the thickness of the base film is 4 ⁇ m-12 ⁇ m, and the porosity is 30%-50%.
  • the base film has a thickness of 7 ⁇ m ⁇ 12 ⁇ m.
  • the porosity of the base film is 35%-50%.
  • the composite separator can have sufficient mechanical strength while enabling the secondary battery to have low internal resistance and high ionic conductivity, and the overall performance of the secondary battery is better. .
  • the coating has a thickness of 0.2 ⁇ m ⁇ 3 ⁇ m.
  • the coating has a thickness of 1 ⁇ m ⁇ 2 ⁇ m.
  • the thickness of the coating refers to the thickness of the single-side coating of the base film.
  • the composite separator can make the secondary battery have low internal resistance and high ion conductivity while having excellent mechanical strength, bonding performance and heat resistance.
  • the overall performance is better.
  • the total thickness of the composite separator is 4 ⁇ m ⁇ 18 ⁇ m.
  • the total thickness of the composite separator is 9 ⁇ m ⁇ 16 ⁇ m.
  • the air permeability of the composite membrane is ⁇ 450s/100cc.
  • the air permeability of the composite membrane is ⁇ 300s/100cc.
  • the air permeability of the composite membrane is ⁇ 250s/100cc.
  • the total thickness and air permeability of the composite separator are within an appropriate range, and the composite separator can make the secondary battery have low internal resistance and high ion conductivity while having excellent mechanical strength, bonding performance and heat resistance , the overall performance of the secondary battery is better.
  • the coating-coating bond strength of the composite separator is ⁇ 3 N/m.
  • the bonding strength between the coatings of the composite separator is ⁇ 5N/m.
  • the bonding strength between coatings of the composite separator is ⁇ 10N/m.
  • the safety performance of the secondary battery is better.
  • the thermal shrinkage rate in the longitudinal direction (MD) is ⁇ 13%
  • the thermal shrinkage rate in the transverse direction (TD) is ⁇ 13%
  • the heat shrinkage rate in the longitudinal direction (MD) is ⁇ 7%
  • the heat shrinkage rate in the transverse direction (TD) is ⁇ 7%
  • the heat shrinkage rate in the longitudinal direction (MD) is ⁇ 5%
  • the heat shrinkage rate in the transverse direction (TD) is ⁇ 5%
  • the water mass percentage is ⁇ 500 ppm.
  • the water mass percentage is ⁇ 300ppm. The lower the moisture content of the composite separator, the better the electrochemical performance of the secondary battery.
  • the air permeability of the composite membrane is a well-known meaning in the art, and can be measured with instruments and methods known in the art. For example, referring to the determination of JIS P8117-2009 air permeability of paper and cardboard, the composite diaphragm is cut into a sample with a width ⁇ 5cm along the TD direction, and the air permeability of the sample is tested using the Wangyan air permeability meter (when the width of the composite diaphragm in the TD direction is less than 5cm , a small measuring head can be used for testing), and the test time is set to 3s. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
  • the bonding strength between the composite diaphragm coating and the coating is a well-known meaning in the art, and can be measured with instruments and methods known in the art.
  • the test of the bonding strength between the composite diaphragm coating and the coating includes the steps of: providing two composite diaphragm samples, the sample size is 25mm ⁇ 100mm; After laminating the coating, place it inside two pieces of A4 paper, and use thermoplastic equipment SKY 325R6 to plastic seal at the gear "Speed 1" and temperature 100°C for 30s; then use a tensile testing machine to conduct a 180° peel test to obtain two The bonding strength between two coatings, wherein the tensile speed can be 300mm/min. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
  • the heat shrinkage rate of the composite separator has a well-known meaning in the art, and can be measured with instruments and methods known in the art.
  • the test of thermal shrinkage includes the steps of: cutting the composite diaphragm into a 15cm ⁇ 15cm sample, drawing two mutually perpendicular line segments (for example, 10cm ⁇ 10cm) according to the longitudinal direction (MD) and the transverse direction (TD), and using steel Measure the length of the sample in the longitudinal direction (MD) and the transverse direction (TD) with a ruler (or projector) respectively; place the sample flat on two sheets of A4 paper, and then place it in an oven at 130°C for 60 minutes; the heating is over Afterwards, the sample was taken out, and after returning to room temperature, the mark length in the longitudinal direction (MD) and transverse direction (TD) of the sample was measured again.
  • Thermal shrinkage rate in MD direction (length in MD direction before heating - length in MD direction after heating) / length in MD direction before heating ⁇ 100%
  • thermal shrinkage rate in TD direction (length in TD direction before heating - length in TD direction after heating) / heating Front TD direction length ⁇ 100%.
  • multiple samples for example, 10 can be taken for testing, and the average value is taken as the test result.
  • the moisture content of the composite separator is a well-known meaning in the art, and can be measured with instruments and methods known in the art. For example, after keeping the composite diaphragm at 110°C for 10 minutes, test the moisture content of the composite diaphragm with reference to GB/T 26793-2011 coulometric moisture analyzer. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
  • a method for preparing a composite diaphragm comprises the following steps: dissolving polyvinylidene fluoride resin in a first organic solvent to prepare a polyvinylidene fluoride glue, dissolving a high heat-resistant polymer in a second organic solvent to prepare a high heat-resistant polymer glue; mix the inorganic ceramic particles modified by silane coupling agent, polyvinylidene fluoride glue, high heat-resistant polymer glue, and binder in the third organic solvent to obtain slurry; the obtained slurry The material is coated on at least one surface of the base film, and the composite diaphragm is obtained after drying.
  • the preparation method of the composite diaphragm further includes the step of: reacting the silane coupling agent with the inorganic ceramic particles at 60° C. to 200° C. to obtain the inorganic ceramic particles modified by the silane coupling agent.
  • the reaction temperature is 70°C-150°C.
  • the reaction temperature is 80°C to 120°C.
  • reaction time is 1h-3h.
  • the preparation method of the inorganic ceramic particles modified by the silane coupling agent further includes the step of: performing activation pretreatment on the inorganic ceramic particles.
  • the type of the first organic solvent is not particularly limited, and can be selected according to actual needs.
  • the first organic solvent may be selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethylsulfoxide.
  • the type of the second organic solvent is not particularly limited, and can be selected according to actual needs.
  • the second organic solvent may be selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethylsulfoxide.
  • the first organic solvent and the second organic solvent are the same.
  • the type of the third organic solvent is not particularly limited, and can be selected according to actual needs.
  • the third organic solvent is a mixed solution of component 1 and component 2, and component 1 is selected from dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, dimethylmethylene
  • component 2 is selected from one or more of tripropylene glycol, propylene glycol, and ethanol.
  • the weight ratio of component 1 to component 2 is 10:90 ⁇ 40:60.
  • the weight ratio of component 1 to component 2 is 20:80 ⁇ 30:70.
  • the composite diaphragm described in any one of the above can be used.
  • the secondary battery includes the above-mentioned composite separator or a composite separator prepared by the above-mentioned method.
  • the present disclosure has no special limitation on the type of the secondary battery, which can be selected according to actual needs.
  • the secondary battery may be a lithium ion battery or a sodium ion battery.
  • the present disclosure also has no particular limitation on the shape of the secondary battery, which may be cylindrical, square or any other shape.
  • the composite separator provided in the first aspect of the present disclosure has excellent bonding performance and heat resistance and low moisture content, which can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time.
  • the second aspect of the present disclosure also provides a low moisture solventborne PVDF coated separator.
  • a low-moisture solvent-based PVDF coated diaphragm which includes a polyolefin substrate microporous film and a PVDF wet coating layer formed on one or both sides of the substrate; the PVDF wet coating The layer includes: inorganic particles modified by silane coupling agent, PVDF resin, and acrylic adhesive; For 5 to 15 minutes (such as 7 to 14 minutes, 8 to 12 minutes or 9 to 11 minutes), use a coulometric moisture tester to test the moisture of the diaphragm, and the moisture value is lower than 500ppm.
  • the coated surface of the separator is bonded to the battery pole piece. After hot pressing at 80°C and 1 MPa for 300s, the bonding strength is tested using a tensile tester.
  • the adhesion strength between the coating and the battery pole piece is 5-30N/ m such as 8-25N/m, 10-20N/m or 12-18N/m.
  • the polyolefin substrate microporous membrane is one of PE lithium battery separator and PE/PP lithium battery separator; the thickness of the microporous membrane is 5-12 ⁇ m.
  • PVDF wet coating layer 1-10 parts of PVDF resin, 5-15 parts of inorganic particles modified with silane coupling agent, and 0.1-5 parts of acrylic adhesive.
  • the inorganic particles modified by the silane coupling agent are at least one of alumina, boehmite, silica, titania, hydrotalcite and montmorillonite.
  • the silane coupling agent used is octyltriethoxysilane, methyltriethoxysilane, methyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ - Glycidyl ether oxypropyltrimethoxysilane, ⁇ -(methacryloyloxy)propyltrimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyltrimethyl(ethyl)oxysilane, One or more of aminopropyltrimethyl(ethyl)oxysilane.
  • the weight ratio of the silane chains in the modified inorganic particles is no higher than 2%.
  • the preparation method of the PVDF wet coating layer is: dissolving the PVDF resin in the organic solvent 1 to prepare PVDF glue, and modifying the PVDF glue, silane coupling agent, inorganic particles, acrylate Adhesives and organic solvents 2 are mixed evenly to obtain a coating liquid, and the coating liquid is evenly coated on the surface of the polyethylene porous substrate, and the coated wet film is immersed in the coagulation liquid in turn, and washed with water in turn after the wet film is cured and drying to obtain a low-moisture solvent-based PVDF-coated separator.
  • the organic solvent 1 is dimethylacetamide
  • the organic solvent 2 is dimethylacetamide and tripropylene glycol with a volume ratio of 3-10:1-5; the mass ratio of PVDF resin to organic solvent 1 is 1 : 3-8; the mass ratio of PVDF glue and organic solvent 2 is 1:3-8.
  • the coagulation liquid is dimethylacetamide, tripropylene glycol and water in a mass ratio of 25-35:10-20:50-70.
  • the method of modifying the inorganic particles by the silane coupling agent is to mix the silane coupling agent and the inorganic particles at a high speed at a temperature of 80-120° C., and dry to obtain the modified inorganic particles; wherein the inorganic particles and The mass ratio of the siloxane modified liquid is (98-99.99): (0.01-2);
  • the diaphragm has the following advantages:
  • the low-moisture solvent-type PVDF coating diaphragm provided by the present disclosure is a solvent-type lithium battery diaphragm with low water content and excellent adhesion to battery pole pieces, and the inorganic particles used are particles modified by a silane coupling agent.
  • the low-moisture solvent-type coated diaphragm provided by the present disclosure was treated at 110° C. for 10 minutes, and the moisture of the diaphragm was tested by a coulometric moisture tester, and the moisture value was lower than 300 ppm.
  • the low-moisture solvent-type PVDF coated diaphragm provided by the disclosure is hot-pressed at 80°C and 1 MPa for 300s, and the bonding strength is tested by a tensile testing machine.
  • the bonding strength between the coating and the battery pole piece is 5-30N/m.
  • PVDF polyvinylidene fluoride resin
  • Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps ⁇ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
  • dimethylacetamide and tripropylene glycol mixed solution wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30
  • 6 parts by weight of the above-mentioned silane coupling agent modified alumina 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, vis
  • the slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 5 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • PVDF polyvinylidene fluoride resin
  • Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps ⁇ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
  • dimethylacetamide and tripropylene glycol mixed solution wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30
  • 6 parts by weight of the above-mentioned silane coupling agent modified alumina 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, vis
  • the slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 7 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • PVDF polyvinylidene fluoride resin
  • Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps ⁇ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
  • dimethylacetamide and tripropylene glycol mixed solution wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30
  • 6 parts by weight of the above-mentioned silane coupling agent modified alumina 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, vis
  • the slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 12 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • PVDF polyvinylidene fluoride resin
  • Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps ⁇ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
  • dimethylacetamide and tripropylene glycol mixed solution wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30
  • 6 parts by weight of the above-mentioned silane coupling agent modified alumina 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, vis
  • the slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
  • the preparation method is similar to that of Example 4, except that polyimide is replaced by polyetherimide, a high heat-resistant polymer.
  • the preparation method is similar to that of Example 4, except that polyimide is replaced by para-aramid, a high heat-resistant polymer.
  • the preparation method is similar to that of Example 4, except that polyimide is replaced by high heat-resistant polymer sulfonamide.
  • the preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
  • KH550 and boehmite particles (Dv50 is 0.40 ⁇ m) were reacted at 80° C. to 120° C. for 2 hours at a weight ratio of 1:99 to obtain boehmite particles modified by a silane coupling agent.
  • the preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
  • the preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
  • KH570 and calcium carbonate particles (Dv50 is 0.6 ⁇ m) were reacted at 80°C to 120°C for 2 hours according to the weight ratio of 1:99 to obtain calcium carbonate particles modified by silane coupling agent.
  • the preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
  • PVDF polyvinylidene fluoride resin
  • the slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • the slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • PVDF polyvinylidene fluoride resin
  • Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), followed by adding 6 parts by weight of unmodified alumina particles and 2 parts by weight of emulsion-type acrylate binder (solid content is 40%, viscosity at 25°C is 20cps-200cps), Mix and stir at room temperature for 1 h to obtain a white viscous slurry.
  • dimethylacetamide and tripropylene glycol mixed solution wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30
  • 6 parts by weight of unmodified alumina particles and 2 parts by weight of emulsion-type acrylate binder solid content is 40%, viscosity at 25°C is 20cps-200
  • the slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 ⁇ m, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C.
  • a coagulation solution dimethylacetamide, tripropylene glycol and water
  • the weight ratio is 28:12:60
  • the performance tests of the composite diaphragms prepared in Examples 1-18 and Comparative Examples 1-3 include the air permeability test of the composite diaphragm, the bond strength test between the composite diaphragm coating and the coating, and the heat shrinkage of the composite diaphragm after being kept at 130°C for 60min. Rate test, moisture content test after the composite diaphragm is kept at 110°C for 10 minutes.
  • the above-mentioned performance test can be carried out with reference to the test method described above in the disclosure specification.
  • Table 1 shows the test results of Examples 1-18 and Comparative Examples 1-3.
  • Comparative Example 1 only PVDF with a weight average molecular weight of 1 million to 1.5 million was mixed with inorganic ceramic particles modified by a silane coupling agent, and the bond strength between the composite diaphragm coating and the coating could be as high as 30.5N/m, but , after the composite separator was kept at 130°C for 60min, the thermal shrinkage rates in the MD and TD directions were as high as 15% and 13%, respectively.
  • Comparative Example 2 only the high heat-resistant polymer PI was mixed with the inorganic ceramic particles modified by the silane coupling agent. After the composite separator was kept at 130°C for 60 minutes, the thermal shrinkage rates in the MD and TD directions were as low as 1% and 0.5% respectively. %, but the bonding strength between the composite diaphragm coating and the coating is only 0.5N/m. Referring to FIG. 2 to FIG. 4 , SEM images of Example 4, Comparative Example 1 and Comparative Example 2 are shown respectively.
  • Example 4 It can also be seen from the test results of Example 4 and Comparative Example 3 that the moisture content of the composite separator can be effectively reduced after the inorganic ceramic particles modified by the silane coupling agent are introduced into the coating.
  • the modified inorganic particles used are obtained by mixing methyltriethoxysilane modifying solution and alumina at a high speed at a temperature of 100°C, and drying to obtain modified and oxidized particles.
  • a preparation method for a low-moisture solvent-based PVDF coating diaphragm comprising the following steps:
  • PVDF glue 20 parts of PVDF was added to 80 parts of dimethylacetamide, stirred for 3 hours to obtain clear and transparent PVDF glue.
  • Fig. 6 is a schematic diagram of a solvent-based PVDF-coated diaphragm in Example 19.
  • PVDF is attached to both sides of the substrate in the form of a network, and ceramics are embedded in the network structure.
  • Fig. 7-10 is the microstructure (embodiment 20-23) that uses the solvent-type PVDF coating membrane surface of silane coupling agent modified particle;
  • Fig. 11 is the microstructure ( Comparative Example 4);
  • Figure 12 is a microstructure diagram of a water-based PVDF-coated diaphragm (Comparative Example 5).
  • the PVDF in Figure 7-10 forms a network structure, and the modified ceramic particles are embedded in the network structure, and the distribution is relatively uniform; when the overall solid content of the slurry increases or the PVDF content increases, the PVDF network on the coating surface
  • Example 19 12.2 3.2 9.03 170 167 8.5
  • Example 20 12.4 3.3 9.56 173 174 11.2
  • Example 21 12.6 3.6 10.54 180 145 13.3
  • Example 22 12.5 3.5 9.74 192 137 14.6
  • Example 23 12.7 3.6 9.49 230 153 20.3
  • Example 24 12.8 3.8 9.68 280 162 25.6
  • Example 25 12.4 3.4 11.62 163 203 4.6
  • the bonding strength between the low-moisture solvent-based PVDF-coated separator and the electrode is tested at 80°C and 1MPa for 300s, using a tensile tester to test the bonding strength.
  • the bonding strength in Table 2 is the bonding strength between the low-moisture solvent-based PVDF-coated separator and the electrode.
  • the PVDF coated diaphragms in Examples 19-25 all adopted inorganic particles modified by silane coupling agent and the solvent used was dimethylacetamide; while the PVDF coated diaphragms in Comparative Example 4 used For conventional inorganic particles, the solvent used in Comparative Example 5 is water.
  • the test and comparison results are as follows. The moisture value of the PVDF coated diaphragm prepared by using siloxane-modified inorganic particles is significantly lower than that of unmodified ceramics.
  • the moisture values of Examples 21 and 22 are both lower than 150ppm, while the comparative example 5
  • the moisture value of the diaphragm is higher than 500ppm; in addition, the adhesive performance between the solvent-based PVDF-coated diaphragm and the electrode (> 8.5N/m) is much better than that of the traditional water-based PVDF-coated diaphragm (approximately 0.9N/m), and the adhesion between the separator and the electrode increases with the increase of PVDF content and slurry solid content (at the same PVDF content).
  • the low-moisture solvent-type PVDF coated diaphragm of the present application not only has the advantages of low air permeability of traditional coated diaphragms, but also reduces the moisture value in the diaphragm, improves the bonding performance of the coating and the electrode pole piece, and makes lithium The electrical performance and safety performance of the battery are better guaranteed.
  • the composite separator provided by the first aspect of the present disclosure has excellent bonding performance and heat resistance, and its moisture content is low, which can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time, and can be widely used in lithium In the field of battery technology, it has excellent industrial application performance.
  • the second aspect of the present disclosure provides a low-moisture solvent-based PVDF coated diaphragm and a preparation method thereof.
  • the low-moisture solvent-based PVDF coated diaphragm has the advantages of low water content and excellent adhesion to battery pole pieces, and can also be used Widely used in the field of lithium battery technology, it also has superior application performance and broad market prospects.

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Abstract

Provided in the present disclosure are a composite separator, a manufacturing method therefor, and a secondary battery. The composite separator comprises a base membrane and a coating arranged on at least one surface of the base membrane, the coating comprising inorganic ceramic particles modified by a silane coupling agent, a polyvinylidene fluoride resin, a highly heat resistant polymer, and a binding agent. The composite separator of the present disclosure has superior bonding and heat resistance properties and low moisture content, and it can be ensured that a secondary battery has both a relatively high safety performance and a good electrochemical performance. Additionally, further provided in the present disclosure are a low moisture solvent-type PVDF coated separator and a manufacturing method therefor. The separator comprises a polyolefin substrate microporous membrane and a PVDF wet coated layer formed on one or two surfaces of the substrate. After the low moisture solvent-type PVDF coated separator of the present disclosure was hot pressed for 300 seconds at 80 °C and 1 MPa, a tensile force testing machine was used to evaluate adhesion strength, and the adhesion strength between a coating and an electrode piece of a battery was 5-30 N/m.

Description

复合隔膜及其制备方法、二次电池Composite diaphragm, preparation method thereof, and secondary battery
相关申请的交叉引用Cross References to Related Applications
本公开要求于2021年07月30日提交中国专利局的申请号为“CN 202110870431.3”名称为“一种低水分溶剂型PVDF涂覆隔膜”的中国专利申请以及于2021年09月29日提交中国专利局的申请号为“CN 202111149816.7”名称为“复合隔膜及其制备方法、二次电池”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure requires that the Chinese patent application with the application number "CN 202110870431.3" titled "a low-moisture solvent-based PVDF coated diaphragm" be submitted to the Chinese Patent Office on July 30, 2021 and submitted to China on September 29, 2021. The priority of the Chinese patent application with the application number "CN 202111149816.7" titled "Composite Separator and Its Preparation Method, Secondary Battery" issued by the Patent Office, the entire contents of which are incorporated in this disclosure by reference.
技术领域technical field
本公开属于电池技术领域,尤其涉及一种复合隔膜及其制备方法、二次电池。The disclosure belongs to the technical field of batteries, and in particular relates to a composite diaphragm, a preparation method thereof, and a secondary battery.
背景技术Background technique
隔膜是具有多孔结构的电绝缘性薄膜,其是二次电池的重要组成部分,主要用来隔开正极片和负极片,防止二次电池内部短路。隔膜通常具有纳米级孔道结构,可以使活性离子(例如锂离子)在正、负极之间快速传输。The separator is an electrically insulating film with a porous structure, which is an important part of the secondary battery, and is mainly used to separate the positive electrode and the negative electrode to prevent the internal short circuit of the secondary battery. Separators usually have a nanoscale pore structure that enables rapid transport of active ions (such as lithium ions) between positive and negative electrodes.
传统的隔膜主要采用聚烯烃多孔膜,例如聚乙烯(PE)、聚丙烯(PP)的单层膜或多层复合膜。但是,聚烯烃隔膜具有疏液表面和较低的表面能,导致聚烯烃隔膜对电解液的浸润性较差,影响活性离子的传输和二次电池的循环寿命。同时,聚烯烃隔膜吸液性、保液性均较差,还会造成二次电池内阻较高。另外,聚烯烃隔膜的熔点较低,在温度过高时会发生严重热收缩,当二次电池使用过程中内部热积聚时,聚烯烃隔膜容易变形使正极片和负极片直接接触,引发二次电池内部短路,存在引起火灾或者爆炸等安全隐患。Traditional separators mainly use polyolefin porous membranes, such as single-layer membranes or multi-layer composite membranes of polyethylene (PE) and polypropylene (PP). However, the polyolefin separator has a lyophobic surface and low surface energy, resulting in poor wettability of the polyolefin separator to the electrolyte, which affects the transmission of active ions and the cycle life of the secondary battery. At the same time, the polyolefin separator has poor liquid absorption and liquid retention, which will also cause high internal resistance of the secondary battery. In addition, the melting point of the polyolefin separator is low, and severe heat shrinkage will occur when the temperature is too high. When the internal heat accumulates during the use of the secondary battery, the polyolefin separator is easily deformed and the positive and negative electrodes are in direct contact, causing secondary battery life. The internal short circuit of the battery may cause safety hazards such as fire or explosion.
发明内容Contents of the invention
本公开提供了一种复合隔膜,所述复合隔膜包括基膜以及设置在所述基膜至少一个表面上的涂层,所述涂层包括硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯树脂、高耐热聚合物以及粘结剂。The present disclosure provides a composite diaphragm, the composite diaphragm includes a base film and a coating provided on at least one surface of the base film, the coating includes inorganic ceramic particles modified by a silane coupling agent, polyylidene fluoride Vinyl resins, high heat resistant polymers and adhesives.
在一些实施方式中,按基于所述涂层的总重量为100份计,所述涂层包括:In some embodiments, the coating comprises:
硅烷偶联剂改性的无机陶瓷颗粒,40~80份,Inorganic ceramic particles modified by silane coupling agent, 40-80 parts,
聚偏氟乙烯树脂,0.01~50份,Polyvinylidene fluoride resin, 0.01 to 50 parts,
高耐热聚合物,0.01~50份,High heat-resistant polymer, 0.01-50 parts,
粘结剂,0.1~15份。Binder, 0.1 to 15 parts.
在一些实施方式中,按基于所述涂层的总重量为100份计,所述涂层包括:In some embodiments, the coating comprises:
硅烷偶联剂改性的无机陶瓷颗粒,40~70份,Inorganic ceramic particles modified by silane coupling agent, 40-70 parts,
聚偏氟乙烯树脂,8~40份,Polyvinylidene fluoride resin, 8-40 parts,
高耐热聚合物,8~40份,High heat-resistant polymer, 8 to 40 parts,
粘结剂,2~10份。Binder, 2 to 10 parts.
在一些实施方式中,聚偏氟乙烯树脂与高耐热聚合物的重量比为0.1:99.9~99.9:0.1。In some embodiments, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 0.1:99.9˜99.9:0.1.
可选地,聚偏氟乙烯树脂与高耐热聚合物的重量比为1:4~4:1。Optionally, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:4˜4:1.
可选地,聚偏氟乙烯树脂与高耐热聚合物的重量比为1:2~3:2。Optionally, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:2˜3:2.
在一些实施方式中,硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.2μm~1.0μm。In some embodiments, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 μm˜1.0 μm.
可选地,硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.3μm~0.8μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 μm˜0.8 μm.
可选地,硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.4μm~0.7μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 μm˜0.7 μm.
在一些实施方式中,硅烷偶联剂与无机陶瓷颗粒的重量比为0.01:99.99~2:98。In some embodiments, the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.01:99.99˜2:98.
可选地,硅烷偶联剂与无机陶瓷颗粒的重量比为0.1:99.9~1:99。Optionally, the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.1:99.9˜1:99.
在一些实施方式中,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.2μm~1.0μm。In some embodiments, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 μm˜1.0 μm.
可选地,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.3μm~0.8μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 μm˜0.8 μm.
可选地,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.4μm~0.7μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 μm˜0.7 μm.
在一些实施方式中,无机陶瓷颗粒选自氧化铝、勃姆石、碳酸钙、水滑石、蒙脱土、尖晶石、莫来石、二氧化钛、二氧化硅、二氧化锆、氧化镁、氧化钙、氧化铍、氢氧化镁、氮化硼、氮化硅、氮化铝、氮化钛、碳化硼、碳化硅、碳化锆中的一种或几种。In some embodiments, the inorganic ceramic particles are selected from the group consisting of alumina, boehmite, calcium carbonate, hydrotalcite, montmorillonite, spinel, mullite, titania, silica, zirconia, magnesia, oxide One or more of calcium, beryllium oxide, magnesium hydroxide, boron nitride, silicon nitride, aluminum nitride, titanium nitride, boron carbide, silicon carbide, and zirconium carbide.
在一些实施方式中,硅烷偶联剂的分子式为Y-Si(OX) 3,其中,X各自独立地表示-CH 3、-C 2H 5、-(C=O)CH 3、或-(C=O)C 2H 5,Y表示C1~C10烷基、C1~C10烷氧基、C2~C10烯基、C2~C10烷氧基、C2~C5氧杂环烷基、氨基、甲基丙烯酰氧基、丙烯酰氧基中的一种或几种的组合。 In some embodiments, the molecular formula of the silane coupling agent is Y-Si(OX) 3 , wherein each X independently represents -CH 3 , -C 2 H 5 , -(C=O)CH 3 , or -( C=O)C 2 H 5 , Y represents C1~C10 alkyl, C1~C10 alkoxy, C2~C10 alkenyl, C2~C10 alkoxy, C2~C5 oxetanecycloalkyl, amino, methyl One or a combination of acryloyloxy and acryloyloxy.
可选地,Y表示C1~C10烷基、或C1~C10烷氧基。Optionally, Y represents a C1-C10 alkyl group or a C1-C10 alkoxy group.
在一些实施方式中,硅烷偶联剂选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基(1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷、γ-氨丙基三乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或几种。In some embodiments, the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxysilane, Ethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyl Triethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane Silane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxy Silane, isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy(3-methoxy propyl)silane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-glycidyl etheroxypropyltrimethoxysilane, γ-(methacryloyloxy)propane One of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltriethoxysilane or several.
可选地,硅烷偶联剂选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基(1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷中的一种或几种。Optionally, the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxy ylsilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyltriethoxysilane, n-decyltriethoxysilane Ethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxysilane, Isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy(3-methoxypropane One or more of the silanes.
在一些实施方式中,聚偏氟乙烯树脂的重均分子量为20万~150万,熔点为137℃~158℃。In some embodiments, the polyvinylidene fluoride resin has a weight average molecular weight of 200,000-1.5 million and a melting point of 137°C-158°C.
可选地,聚偏氟乙烯树脂的重均分子量为60万~150万,熔点为137℃~156℃。Optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 600,000-1.5 million and a melting point of 137°C-156°C.
可选地,聚偏氟乙烯树脂的重均分子量为100万~150万,熔点为137℃~152℃。Optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 1 million to 1.5 million and a melting point of 137°C to 152°C.
在一些实施方式中,高耐热聚合物选自聚酰亚胺、聚醚酰亚胺、芳纶、芳砜纶中的一种或几种。In some embodiments, the high heat-resistant polymer is selected from one or more of polyimide, polyetherimide, aramid, and sulfone.
在一些实施方式中,粘结剂选自丙烯酸酯类粘结剂。In some embodiments, the adhesive is selected from acrylate adhesives.
在一些实施方式中,所述基膜选自聚烯烃多孔膜、无纺布、玻璃纤维中的一种或几种。In some embodiments, the base film is selected from one or more of polyolefin porous films, non-woven fabrics, and glass fibers.
在一些实施方式中,所述基膜的材质选自聚乙烯、聚丙烯、聚酰亚胺、聚偏氟乙烯、偏氟乙烯-六氟丙烯共聚物、聚酰胺、聚对苯二甲酸乙二醇酯中的一种或多种。In some embodiments, the material of the base film is selected from polyethylene, polypropylene, polyimide, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, polyamide, polyethylene terephthalate One or more of alcohol esters.
在一些实施方式中,所述基膜的厚度为4μm~12μm,孔隙率为30%~50%。可选地,所述基膜的厚度为7μm~12μm,孔隙率为35%~45%。In some embodiments, the thickness of the base film is 4 μm-12 μm, and the porosity is 30%-50%. Optionally, the thickness of the base film is 7 μm-12 μm, and the porosity is 35%-45%.
在一些实施方式中,所述涂层的厚度为0.2μm~3μm。可选地,所述涂层的厚度为1μm~2μm。In some embodiments, the coating has a thickness of 0.2 μm˜3 μm. Optionally, the coating has a thickness of 1 μm˜2 μm.
在一些实施方式中,所述复合隔膜的总厚度为4μm~18μm。可选地,所述复合隔膜的总厚度为9μm~16μm。In some embodiments, the total thickness of the composite separator is 4 μm˜18 μm. Optionally, the total thickness of the composite separator is 9 μm˜16 μm.
在一些实施方式中,所述复合隔膜的透气度≤450s/100cc。In some embodiments, the air permeability of the composite membrane is ≤450s/100cc.
可选地,所述复合隔膜的透气度≤300s/100cc。Optionally, the air permeability of the composite membrane is ≤300s/100cc.
可选地,所述复合隔膜的透气度≤250s/100cc。Optionally, the air permeability of the composite membrane is ≤250s/100cc.
在一些实施方式中,所述复合隔膜的涂层与涂层之间的粘结强度≥3N/m。In some embodiments, the coating-coating bond strength of the composite separator is ≥3 N/m.
可选地,所述复合隔膜的涂层与涂层之间的粘结强度≥5N/m。Optionally, the bonding strength between the coatings of the composite separator is ≥5N/m.
可选地,所述复合隔膜的涂层与涂层之间的粘结强度≥10N/m。Optionally, the bonding strength between coatings of the composite separator is ≥10N/m.
在一些实施方式中,所述复合隔膜于130℃保持60min后,纵向方向的热收缩率≤13%,横向方向的热收缩率≤13%。In some embodiments, after the composite separator is kept at 130° C. for 60 minutes, the heat shrinkage rate in the longitudinal direction is ≤13%, and the heat shrinkage rate in the transverse direction is ≤13%.
可选地,纵向方向的热收缩率≤7%,横向方向的热收缩率≤7%。Optionally, the heat shrinkage rate in the longitudinal direction is ≤7%, and the heat shrinkage rate in the transverse direction is ≤7%.
可选地,纵向方向的热收缩率≤5%,横向方向的热收缩率≤5%。Optionally, the heat shrinkage rate in the longitudinal direction is ≤5%, and the heat shrinkage rate in the transverse direction is ≤5%.
在一些实施方式中,所述复合隔膜于110℃保持10min后,水分质量百分含量≤500ppm。In some embodiments, after the composite separator is kept at 110° C. for 10 minutes, the water mass percentage is ≤500 ppm.
可选地,水分质量百分含量≤300ppm。Optionally, the water mass percentage is ≤300ppm.
在一些实施方式中,所述复合隔膜的透气度≤450s/100cc,可选地≤300s/100cc,可选地≤250s/100ccIn some embodiments, the air permeability of the composite membrane is ≤450s/100cc, optionally ≤300s/100cc, optionally ≤250s/100cc
本公开提供了一种复合隔膜的制备方法,包括如下步骤:将聚偏氟乙烯树脂溶于第一有机溶剂中制备成聚偏氟乙烯胶液,将高耐热聚合物溶于第二有机溶剂中制备成高耐热聚合物胶液;将硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯胶液、高耐热聚合物胶液、粘结剂在第三有机溶剂中混合均匀得到浆料;将所得到的浆料涂布在基膜的至少一个表面上,干燥后得到复合隔膜。The disclosure provides a method for preparing a composite diaphragm, comprising the following steps: dissolving polyvinylidene fluoride resin in a first organic solvent to prepare polyvinylidene fluoride glue, and dissolving a high heat-resistant polymer in a second organic solvent Prepare a high heat-resistant polymer glue solution; mix the inorganic ceramic particles modified by silane coupling agent, polyvinylidene fluoride glue solution, high heat-resistant polymer glue solution, and binder in the third organic solvent to obtain Slurry: coating the obtained slurry on at least one surface of the base film, and drying to obtain a composite diaphragm.
在一些实施方式中,第一有机溶剂选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种。In some embodiments, the first organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethyl sulfoxide.
在一些实施方式中,第二有机溶剂选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种。In some embodiments, the second organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethyl sulfoxide.
在一些实施方式中,所述第三有机溶剂为组分1与组分2的混合液,组分1选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种,组分2选自三丙二醇、丙二醇、乙醇中的一种或几种,组分1与组分2的重量比为10:90~40:60。In some embodiments, the third organic solvent is a mixed solution of component 1 and component 2, and component 1 is selected from dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, di One or more of methyl sulfoxide, component 2 is selected from one or more of tripropylene glycol, propylene glycol, and ethanol, and the weight ratio of component 1 to component 2 is 10:90 to 40:60.
可选地,组分1与组分2的重量比为20:80~30:70;Optionally, the weight ratio of component 1 to component 2 is 20:80 to 30:70;
在一些实施方式中,第一有机溶剂和第二有机溶剂相同。In some embodiments, the first organic solvent and the second organic solvent are the same.
在一些实施方式中,所述方法还包括步骤:将硅烷偶联剂与无机陶瓷颗粒在60℃~200℃下反应得到硅烷偶联剂改性的无机陶瓷颗粒。In some embodiments, the method further includes the step of: reacting the silane coupling agent with the inorganic ceramic particles at 60° C. to 200° C. to obtain inorganic ceramic particles modified by the silane coupling agent.
本公开还提供了一种二次电池,包括上述复合隔膜或由上述方法制备的复合隔膜。The present disclosure also provides a secondary battery, including the above-mentioned composite separator or a composite separator prepared by the above-mentioned method.
本公开还提供了一种低水分溶剂型PVDF涂覆隔膜,所述隔膜包括聚烯烃基材微孔膜和在基材一面或两面形成PVDF涂覆层;该PVDF涂覆层包括:硅烷偶联剂进行改性的无机粒子、PVDF树脂、丙烯酸酯类胶粘剂;所述涂覆隔膜于100~120℃处理5~15min,使用库仑法微量水分测试仪测试隔膜水分,水分值低于500ppm。The present disclosure also provides a low-moisture solvent-type PVDF coated diaphragm, which includes a polyolefin substrate microporous film and a PVDF coating layer formed on one or both sides of the substrate; the PVDF coating layer includes: silane coupling Inorganic particles, PVDF resin, and acrylic adhesive modified by the agent; the coated diaphragm was treated at 100-120°C for 5-15 minutes, and the moisture of the diaphragm was tested with a coulometric moisture tester, and the moisture value was lower than 500ppm.
在一些实施方式中,所述隔膜涂覆面和电池极片贴合,于80℃,1MPa热压300s后,使用拉力试验机测试粘接强度,涂层与电池极片的粘接强度为5-30N/m。In some embodiments, the coated surface of the separator is bonded to the battery pole piece, and after hot pressing at 1 MPa for 300s at 80°C, the bonding strength is tested using a tensile tester. The adhesion strength between the coating and the battery pole piece is 5- 30N/m.
在一些实施方式中,聚烯烃基材微孔膜为PE锂电池隔膜、PE/PP锂电池隔膜中的一种;微孔膜的厚度为5-12μm。In some embodiments, the polyolefin substrate microporous membrane is one of PE lithium battery separator and PE/PP lithium battery separator; the thickness of the microporous membrane is 5-12 μm.
在一些实施方式中,PVDF湿法涂覆层中:PVDF树脂为1-10份,硅烷偶联剂进行改性的无机粒子为5-15份,丙烯酸酯类胶粘剂为0.1-5份。In some embodiments, in the PVDF wet coating layer: 1-10 parts of PVDF resin, 5-15 parts of inorganic particles modified with silane coupling agent, and 0.1-5 parts of acrylic adhesive.
在一些实施方式中,硅烷偶联剂进行改性的无机粒子为氧化铝、勃姆石、二氧化硅、二氧化钛,水滑石和蒙脱土中的至少一种。In some embodiments, the inorganic particles modified by the silane coupling agent are at least one of alumina, boehmite, silica, titania, hydrotalcite and montmorillonite.
在一些实施方式中,所使用的硅烷偶联剂为辛基三乙氧基硅烷、甲基三乙氧基硅烷、甲基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、N-(β一氨乙基)-γ-氨丙基三甲(乙)氧基硅烷、氨丙基三甲(乙)氧基硅烷中的一种或几种。In some embodiments, the silane coupling agent used is octyltriethoxysilane, methyltriethoxysilane, methyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ- Glycidyl ether oxypropyltrimethoxysilane, γ-(methacryloyloxy)propyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltrimethyl(ethyl)oxysilane, One or more of aminopropyltrimethyl(ethyl)oxysilane.
在一些实施方式中,硅烷链在改性后的无机粒子中重量占比不高于2%。In some embodiments, the weight ratio of the silane chains in the modified inorganic particles is no higher than 2%.
在一些实施方式中,PVDF湿法涂覆层的制备方法为:将PVDF树脂溶于有机溶剂1中制备成PVDF胶液,将PVDF胶液、硅烷偶联剂进行改性的无机粒子、丙烯酸酯类胶粘剂、有机溶剂2混合均匀得到涂布液,将涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到凝固液中,待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。In some embodiments, the preparation method of the PVDF wet coating layer is: dissolving the PVDF resin in the organic solvent 1 to prepare PVDF glue, and modifying the PVDF glue, silane coupling agent, inorganic particles, acrylate Adhesives and organic solvents 2 are mixed evenly to obtain a coating liquid, and the coating liquid is evenly coated on the surface of the polyethylene porous substrate, and the coated wet film is immersed in the coagulation liquid in turn, and washed with water in turn after the wet film is cured and drying to obtain a low-moisture solvent-based PVDF-coated separator.
在一些实施方式中,有机溶剂1为二甲基乙酰胺,有机溶剂2为体积比3~10:1~5的二甲基乙酰胺和三丙二醇;In some embodiments, the organic solvent 1 is dimethylacetamide, and the organic solvent 2 is dimethylacetamide and tripropylene glycol in a volume ratio of 3-10:1-5;
PVDF树脂与有机溶剂1的质量比为1:3~8;PVDF胶液与有机溶剂2的质量比为1:3~8。The mass ratio of PVDF resin to organic solvent 1 is 1:3-8; the mass ratio of PVDF glue to organic solvent 2 is 1:3-8.
在一些实施方式中,凝固液是质量比为25~35:10~20:50~70的二甲基乙酰胺、三丙二醇和水。In some embodiments, the coagulation liquid is dimethylacetamide, tripropylene glycol and water in a mass ratio of 25-35:10-20:50-70.
附图说明Description of drawings
为了更清楚地说明本公开实施例的技术方案,下面将对本公开实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following will briefly introduce the accompanying drawings required in the embodiments of the present disclosure. Obviously, the drawings described below are only some embodiments of the present disclosure. Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1为本公开复合隔膜的结构示意图;Fig. 1 is a structural schematic diagram of a composite diaphragm of the present disclosure;
图2为实施例4制备的复合隔膜的扫描电子显微镜(SEM)图;Fig. 2 is the scanning electron microscope (SEM) picture of the composite membrane that embodiment 4 prepares;
图3为对比例1制备的复合隔膜的扫描电子显微镜(SEM)图;Fig. 3 is the scanning electron microscope (SEM) picture of the composite membrane that comparative example 1 prepares;
图4为对比例2制备的复合隔膜的扫描电子显微镜(SEM)图;Fig. 4 is the scanning electron microscope (SEM) picture of the composite membrane that comparative example 2 prepares;
图5为无机粒子改性过程结构示意图;Fig. 5 is the structural representation of inorganic particle modification process;
图6为实施例19低水分溶剂型PVDF涂覆隔膜结构示意图;Fig. 6 is the structural schematic diagram of embodiment 19 low-moisture solvent type PVDF coating diaphragm;
图7为实施例20制备涂覆隔膜表面形貌图;Fig. 7 is embodiment 20 and prepares the topography figure of coating separator;
图8为实施例21制备涂覆隔膜表面形貌图;Fig. 8 is the topography figure of the coated diaphragm prepared in embodiment 21;
图9为实施例22制备涂覆隔膜表面形貌图;Fig. 9 is the topography figure of the coated diaphragm prepared in embodiment 22;
图10为实施例23制备涂覆隔膜表面形貌图;Fig. 10 is the topography figure of the coated diaphragm prepared by embodiment 23;
图11为对比例4制备涂覆隔膜表面形貌图;Fig. 11 is the topography diagram of the coated diaphragm prepared in comparative example 4;
图12为对比例5制备涂覆隔膜表面形貌图。FIG. 12 is a surface topography diagram of the coated separator prepared in Comparative Example 5. FIG.
具体实施方式Detailed ways
为了使本公开的目的、技术方案和有益技术效果更加清晰,以下结合实施例对本公开进行详细说明。应当理解的是,本说明书中描述的实施例仅仅是为了解释本公开,并非为了限定本公开。In order to make the purpose, technical solution and beneficial technical effects of the present disclosure clearer, the present disclosure will be described in detail below in conjunction with embodiments. It should be understood that the embodiments described in this specification are only for explaining the present disclosure, not for limiting the present disclosure.
为了简便,本文仅明确地公开了一些数值范围。然而,任意下限可以与任何上限组合形成未明确记载的范围;以及任意下限可以与其它下限组合形成未明确记载的范围,同样任意上限可以与任意其它上限组合形成未明确记载的范围。此外,尽管未明确记载,但是范围端点间的每个点或单个数值都包含在该范围内。因而,每个点或单个数值可以作为自身的下限或上限与任意其它点或单个数值组合或与其它下限或上限组合形成未明确记载的范围。For brevity, only certain numerical ranges are explicitly disclosed herein. However, any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with any other lower limit to form an unexpressed range, just as any upper limit can be combined with any other upper limit to form an unexpressed range. In addition, every point or individual value between the endpoints of a range is included within that range, although not expressly stated herein. Thus, each point or individual value may serve as its own lower or upper limit in combination with any other point or individual value or with other lower or upper limits to form a range not expressly recited.
在本文的描述中,需要说明的是,除非另有说明,“以上”、“以下”为包含本数,“一种或多种”、“一个或多个”中的“多种(个)”的含义是两种(个)以上。In the description herein, it should be noted that, unless otherwise stated, "above" and "below" include the number, "one or more" and "one or more" in "multiple (a)" The meaning is two (one) or more.
本公开的上述公开内容并不意欲描述本公开中的每个公开的实施方式或每种实现方式。如下描述举例说明示例性实施方式。在整篇公开中的多处,通过一系列实施例提供了指导,这些实施例可以以各种组合形式使用。在各个实施例中,列举仅作为代表性组,不应解释为穷举。The above disclosure of the present disclosure is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The following description illustrates exemplary embodiments. At various places throughout the disclosure, guidance is provided through a series of examples, which examples can be used in various combinations. In various embodiments, the lists are presented as representative groups only and should not be construed as exhaustive.
在本说明书的各处,化合物的取代基以组或范围公开。明确地预期这种描述包括这些组和范围的成员的每一个单独的子组合。例如,明确地预期术语“C1~C8烷基”单独地公开C1、C2、C3、C4、C5、C6、C7、C8、C1~C8、C1~C7、C1~C6、C1~C5、C1~C4、C1~C3、C1~C2、C2~C8、C2~C7、C2~C6、C2~C5、C2~C4、C2~C3、C3~C8、C3~C7、C3~C6、C3~C5、C3~C4、C4~C8、C4~C7、C4~C6、C4~C5、C5~C8、C5~C7、C5~C6、C6~C8、C6~C7和C7~C8烷基。Throughout this specification, substituents of compounds are disclosed as groups or ranges. It is expressly intended that this description include each individual subcombination of members of these groups and ranges. For example, the term "C1-C8 alkyl" is expressly intended to disclose individually C1, C2, C3, C4, C5, C6, C7, C8, C1-C8, C1-C7, C1-C6, C1-C5, C1- C4, C1~C3, C1~C2, C2~C8, C2~C7, C2~C6, C2~C5, C2~C4, C2~C3, C3~C8, C3~C7, C3~C6, C3~C5, C3-C4, C4-C8, C4-C7, C4-C6, C4-C5, C5-C8, C5-C7, C5-C6, C6-C8, C6-C7 and C7-C8 alkyl groups.
术语“烷基”包括直链或支链饱和烃基,例如甲基、乙基、丙基(如正丙基、异丙基)、丁基(如正丁基、异丁基、仲丁基、叔丁基)、戊基(如正戊基、异戊基、新戊基)等类似烷基。The term "alkyl" includes linear or branched saturated hydrocarbon groups, such as methyl, ethyl, propyl (such as n-propyl, isopropyl), butyl (such as n-butyl, isobutyl, sec-butyl, tert-butyl), pentyl (such as n-pentyl, isopentyl, neopentyl) and similar alkyl groups.
术语“烯基”包括直链或支链烯基,例如乙烯基、丙烯基(如正丙烯基、异丙烯基)、丁烯基(如3-丁烯基、2-丁烯基)等类似烯基。The term "alkenyl" includes straight chain or branched alkenyl groups such as ethenyl, propenyl (e.g. n-propenyl, isopropenyl), butenyl (e.g. 3-butenyl, 2-butenyl) and the like Alkenyl.
术语“烷氧基”是指-O-烷基。烷氧基的实例包括但不限于甲氧基、乙氧基、丙氧基(如正丙氧基、异丙氧基)、丁氧基(如正丁氧基、异丁氧基、仲丁氧基、叔丁氧基)等类似烷氧基。The term "alkoxy" refers to -O-alkyl. Examples of alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy (such as n-propoxy, isopropoxy), butoxy (such as n-butoxy, isobutoxy, sec-butoxy, oxy, tert-butoxy) and the like alkoxy.
术语“氧杂环烷基”是指环烷基的环上有一个或多个氧原子。氧杂环烷基的实例包括但不限于氧杂环丙烷基、氧杂环丁烷基等类似氧杂环烷基。The term "oxacycloalkyl" refers to a cycloalkyl group having one or more oxygen atoms in the ring. Examples of oxetanyl groups include, but are not limited to, oxiranyl, oxetanyl, and the like.
本公开的第一方面提供一种复合隔膜及其制备方法。A first aspect of the present disclosure provides a composite separator and a method for preparing the same.
复合隔膜Composite diaphragm
本公开一实施方式提供了一种复合隔膜,所述复合隔膜包括基膜以及设置在所述基膜至少一个表面上的涂层,所述涂层包括硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯树脂、高耐热聚合物以及粘结剂。参考图1,本公开的复合隔膜包括基膜101以及设置在基膜101相对的两个表面上的涂层102,其中,涂层102包括硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯树脂、高耐热聚合物以及粘结剂。One embodiment of the present disclosure provides a composite diaphragm, the composite diaphragm includes a base film and a coating disposed on at least one surface of the base film, the coating includes inorganic ceramic particles modified by a silane coupling agent, Polyvinylidene fluoride resins, high heat-resistant polymers, and adhesives. Referring to FIG. 1 , the composite diaphragm of the present disclosure includes a base film 101 and a coating 102 disposed on opposite surfaces of the base film 101, wherein the coating 102 includes inorganic ceramic particles modified by a silane coupling agent, polyvinylidene fluoride Vinyl resins, high heat resistant polymers and adhesives.
在本公开中,术语“聚偏氟乙烯树脂”既包括偏氟乙烯均聚物(PVDF),也包括偏氟乙烯共聚物。作为示例,所述聚偏氟乙烯树脂包括偏氟乙烯均聚物(PVDF)、偏氟乙烯-六氟丙烯共聚物、偏氟乙烯-三氟乙烯共聚物、偏氟乙烯-三氟氯乙烯共聚物、偏氟乙烯-四氟乙烯共聚物、偏氟乙烯-四氟乙烯-六氟丙烯共聚物中一种或几种。In the present disclosure, the term "polyvinylidene fluoride resin" includes both vinylidene fluoride homopolymer (PVDF) and vinylidene fluoride copolymer. As an example, the polyvinylidene fluoride resin includes vinylidene fluoride homopolymer (PVDF), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-trifluoroethylene copolymer, vinylidene fluoride-trifluorochloroethylene copolymer One or more of compounds, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-tetrafluoroethylene-hexafluoropropylene copolymer.
聚偏氟乙烯树脂因含有极性基团而具有较好的电解液浸润性,聚偏氟乙烯树脂溶解在溶剂中后,在凝胶化过程中能够形成更稳定的三维网络结构,进而能将电解液牢固地锁在复合隔膜内部,降低电解液泄漏风险、减少电解液与电极之间的分解反应。聚偏氟乙烯树脂在二次电池热压过程中能够形成凝胶,由此能够提高电极与复合隔膜之间的粘结性能,增加二次电池的硬度,提高二次电池的安全性能。Polyvinylidene fluoride resin has good electrolyte wettability because it contains polar groups. After polyvinylidene fluoride resin is dissolved in a solvent, it can form a more stable three-dimensional network structure during the gelation process, which in turn can The electrolyte is firmly locked inside the composite diaphragm, reducing the risk of electrolyte leakage and reducing the decomposition reaction between the electrolyte and the electrodes. The polyvinylidene fluoride resin can form a gel during the hot pressing process of the secondary battery, thereby improving the bonding performance between the electrode and the composite separator, increasing the hardness of the secondary battery, and improving the safety performance of the secondary battery.
在涂层中引入高耐热聚合物能够提高涂层以及复合隔膜的耐热性能。Introducing a high heat-resistant polymer into the coating can improve the heat resistance of the coating and the composite separator.
无机陶瓷颗粒的耐热性较高,与聚偏氟乙烯树脂、高耐热聚合物混合后,能够提高涂层以及复合隔膜的耐热性能以及机械强度。但是,在涂层中引入无机陶瓷颗粒后,涂层的致密性下降,导致复合隔膜的耐热性能得不到有效地提高。而在涂层中引入硅烷偶联剂改性的无机陶瓷颗粒后,能够有效地提高复合隔膜的耐热性能。Inorganic ceramic particles have high heat resistance, and when mixed with polyvinylidene fluoride resin and high heat-resistant polymers, they can improve the heat resistance and mechanical strength of coatings and composite diaphragms. However, after introducing inorganic ceramic particles into the coating, the compactness of the coating decreases, resulting in the ineffective improvement of the heat resistance of the composite separator. However, after the inorganic ceramic particles modified by the silane coupling agent are introduced into the coating, the heat resistance of the composite diaphragm can be effectively improved.
这是由于硅烷偶联剂含有两种基团:一种是亲无机物基团,另一种是亲有机物基团。亲无机物基团容易与无机陶瓷颗粒发生化学反应形成共价键,亲有机物基团能与涂层中的聚合物(例如聚偏氟乙烯树脂、高耐热聚合物)以及基膜发生化学反应形成共价键或形成互穿网络结构等。因此,硅烷偶联剂改性的无机陶瓷颗粒与涂层中聚合物以及基膜均具有更好的相容性,不会导致涂层的致密性下降,从而能够有效地提高复合隔膜的耐热性能。同时,在涂层中引入硅烷偶联剂改性的无机陶瓷颗粒,还能够提高涂层与基膜之间的粘结强度。This is because the silane coupling agent contains two groups: one is an inorganic group, and the other is an organophilic group. Inorganophilic groups are easy to chemically react with inorganic ceramic particles to form covalent bonds, and organophilic groups can chemically react with polymers in the coating (such as polyvinylidene fluoride resins, high heat-resistant polymers) and base films Form covalent bonds or form interpenetrating network structures, etc. Therefore, the inorganic ceramic particles modified by the silane coupling agent have better compatibility with the polymer in the coating and the base film, and will not cause a decrease in the compactness of the coating, thereby effectively improving the heat resistance of the composite separator. performance. At the same time, introducing silane coupling agent-modified inorganic ceramic particles into the coating can also improve the bonding strength between the coating and the base film.
此外,无机陶瓷颗粒的表面具有大量的-OH,在涂层中引入无机陶瓷颗粒后,涂层以及复合隔膜的水分含量较高。硅烷偶联剂水解能够形成-Si-OH,-Si-OH与无机陶瓷颗粒的表面的-OH形成氢键,因此,在涂层中引入硅烷偶联剂改性的无机陶瓷颗粒,能够有效地降低复合隔膜的水分含量,使二次电池具有良好的电化学性能。In addition, the surface of the inorganic ceramic particles has a large amount of -OH, and after introducing the inorganic ceramic particles into the coating, the moisture content of the coating and the composite separator is relatively high. The hydrolysis of the silane coupling agent can form -Si-OH, and -Si-OH forms a hydrogen bond with the -OH on the surface of the inorganic ceramic particles. Therefore, introducing the inorganic ceramic particles modified by the silane coupling agent into the coating can effectively Reduce the moisture content of the composite separator, so that the secondary battery has good electrochemical performance.
通过将聚偏氟乙烯树脂与硅烷偶联剂改性的无机陶瓷颗粒以及高耐热聚合物混合,能够在不影响复合隔膜与电极之间优异粘结性能以及复合隔膜与电解液之前良好浸润性的前提下,有效地提高复合隔膜的耐热性能和机械强度,并有效地降低复合隔膜的水分含量,从而二次电池能够同时具有较高的安全性能和良好的电化学性能。By mixing polyvinylidene fluoride resin with silane coupling agent-modified inorganic ceramic particles and high heat-resistant polymers, it can not affect the excellent bonding performance between the composite separator and the electrode and the good wettability between the composite separator and the electrolyte Under the premise, the heat resistance and mechanical strength of the composite separator can be effectively improved, and the moisture content of the composite separator can be effectively reduced, so that the secondary battery can have high safety performance and good electrochemical performance at the same time.
本公开的复合隔膜粘结性能和耐热性能优异并且水分含量低,能够保证二次电池同时具有较高的安全性能和良好的电化学性能。同时,本公开的复合隔膜机械强度高,能够承受高的膨胀力且不易变形,从而进一步提高二次电池的安全性能。The composite diaphragm of the present disclosure has excellent bonding performance and heat resistance and low moisture content, and can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time. At the same time, the composite diaphragm of the present disclosure has high mechanical strength, can withstand high expansion force and is not easily deformed, thereby further improving the safety performance of the secondary battery.
本公开复合隔膜粘结性能优异,涂层不易从基膜脱落且涂层与电极片之间的粘结强度高,能够持续提高二次电池的安全性能。The composite diaphragm disclosed by the disclosure has excellent bonding performance, the coating is not easy to fall off from the base film, and the bonding strength between the coating and the electrode sheet is high, which can continuously improve the safety performance of the secondary battery.
本公开的复合隔膜耐热性能优异、受热后不易变形,能够提高二次电池的安全性能。The composite diaphragm of the present disclosure has excellent heat resistance, is not easily deformed after being heated, and can improve the safety performance of the secondary battery.
本公开的复合隔膜水分含量低,不会影响二次电池的电化学性能。The composite diaphragm of the present disclosure has low moisture content and will not affect the electrochemical performance of the secondary battery.
在一些实施方式中,按基于所述涂层的总重量为100份计,所述涂层包括:In some embodiments, the coating comprises:
硅烷偶联剂改性的无机陶瓷颗粒,40~80份,诸如40~80份、40~80份或40~80份,Inorganic ceramic particles modified by silane coupling agent, 40-80 parts, such as 40-80 parts, 40-80 parts or 40-80 parts,
聚偏氟乙烯树脂,0.01~50份,诸如1~55份、10~50份或15~40份,Polyvinylidene fluoride resin, 0.01-50 parts, such as 1-55 parts, 10-50 parts or 15-40 parts,
高耐热聚合物,0.01~50份,诸如1~45份,5~35份或10~25份,High heat-resistant polymer, 0.01-50 parts, such as 1-45 parts, 5-35 parts or 10-25 parts,
粘结剂,0.1~15份,诸如1~12份、2~10份或4~8份。Binder, 0.1-15 parts, such as 1-12 parts, 2-10 parts or 4-8 parts.
在一些实施方式中,按基于所述涂层的总重量为100份计,所述涂层包括:In some embodiments, the coating comprises:
硅烷偶联剂改性的无机陶瓷颗粒,40~70份,Inorganic ceramic particles modified by silane coupling agent, 40-70 parts,
聚偏氟乙烯树脂,8~40份,Polyvinylidene fluoride resin, 8-40 parts,
高耐热聚合物,8~40份,High heat-resistant polymer, 8 to 40 parts,
粘结剂,2~10份。Binder, 2 to 10 parts.
所述涂层中的各组分含量在合适范围内时,所述复合隔膜能同时具有优异的粘结性能、优异的耐热性能、以及更低的水分含量。When the content of each component in the coating is within an appropriate range, the composite separator can simultaneously have excellent bonding performance, excellent heat resistance performance, and lower moisture content.
在一些实施方式中,所述聚偏氟乙烯树脂与所述高耐热聚合物的重量比为0.1:99.9~99.9:0.1诸如1:99~99:1、5:90~90:5或15:80~80:15。In some embodiments, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 0.1:99.9-99.9:0.1 such as 1:99-99:1, 5:90-90:5 or 15 :80~80:15.
可选地,所述聚偏氟乙烯树脂与所述高耐热聚合物的重量比为1:4~4:1。Optionally, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:4˜4:1.
可选地,所述聚偏氟乙烯树脂与所述高耐热聚合物的重量比为1:2~3:2。Optionally, the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 1:2˜3:2.
所述聚偏氟乙烯树脂与所述高耐热聚合物的重量比在合适的范围内时,所述复合隔膜能同时具有优异的粘结性能以及优异的耐热性能。When the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is in an appropriate range, the composite separator can simultaneously have excellent bonding performance and excellent heat resistance performance.
在一些实施方式中,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.2μm~1.0μm。In some embodiments, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 μm˜1.0 μm.
可选地,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.3μm~0.8μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.3 μm˜0.8 μm.
可选地,所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.4μm~0.7μm。Optionally, the volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.4 μm˜0.7 μm.
所述硅烷偶联剂改性的无机陶瓷颗粒的Dv50在合适的范围内,涂层的致密性、均一性更好。The Dv50 of the inorganic ceramic particles modified by the silane coupling agent is within an appropriate range, and the compactness and uniformity of the coating are better.
在一些实施方式中,所述硅烷偶联剂与所述无机陶瓷颗粒的重量比为0.01:99.99~2:98。可选地,所述硅烷偶联剂与所述无机陶瓷颗粒的重量比为0.1:99.9~1:99。In some embodiments, the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.01:99.99˜2:98. Optionally, the weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.1:99.9˜1:99.
在一些实施方式中,所述无机陶瓷颗粒的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述无机陶瓷颗粒可选自氧化铝、勃姆石、碳酸钙、水滑石、蒙脱土、尖晶石、莫来石、二氧化钛、二氧化硅、二氧化锆、氧化镁、氧化钙、氧化铍、氢氧化镁、氮化硼、氮化硅、氮化铝、氮化钛、碳化硼、碳化硅、碳化锆中的一种或几种。In some embodiments, the type of the inorganic ceramic particles is not particularly limited, and can be selected according to actual needs. As an example, the inorganic ceramic particles may be selected from alumina, boehmite, calcium carbonate, hydrotalcite, montmorillonite, spinel, mullite, titania, silica, zirconia, magnesia, oxide One or more of calcium, beryllium oxide, magnesium hydroxide, boron nitride, silicon nitride, aluminum nitride, titanium nitride, boron carbide, silicon carbide, and zirconium carbide.
在一些实施方式中,所述硅烷偶联剂的分子式为Y-Si(OX) 3,其中,X各自独立地表示-CH 3、-C 2H 5、-(C=O)CH 3、或-(C=O)C 2H 5,Y可表示C1~C10烷基、C1~C10烷氧基、C2~C10烯基、C2~C10烷氧基、C2~C5氧杂环烷基、氨基(-NH 2、-NH-)、甲基丙烯酰氧基(CH 3(C=CH 2)-COO-)、丙烯酰氧基(CH 2=CH-COO-)中的一种或几种的组合。Y可表示为上述基团中的一种,也可表示为上述基团中的几种的组合。例如,Y表示C1~C10烷基(或亚烷基)与氨基(-NH 2、-NH-)的组合、C1~C10烷基(或亚烷基)与甲基丙烯酰氧基(CH 3(C=CH 2)-COO-)的组合、C1~C10烷基(或亚烷基)与丙烯酰氧基(CH 2=CH-COO-)的组合、C2~C10烷氧基(或-O-亚烷基)与C2~C5氧杂环烷基的组合等。 In some embodiments, the molecular formula of the silane coupling agent is Y-Si(OX) 3 , wherein each X independently represents -CH 3 , -C 2 H 5 , -(C=O)CH 3 , or -(C=O)C 2 H 5 , Y can represent C1~C10 alkyl, C1~C10 alkoxy, C2~C10 alkenyl, C2~C10 alkoxy, C2~C5 oxetanecycloalkyl, amino One or more of (-NH 2 , -NH-), methacryloyloxy (CH 3 (C=CH 2 )-COO-), acryloyloxy (CH 2 =CH-COO-) The combination. Y can be represented as one of the above-mentioned groups, and can also be represented as a combination of several of the above-mentioned groups. For example, Y represents the combination of C1~C10 alkyl (or alkylene) and amino (-NH 2 , -NH-), the combination of C1~C10 alkyl (or alkylene) and methacryloyloxy (CH 3 (C=CH 2 )-COO-), the combination of C1~C10 alkyl (or alkylene) and acryloyloxy (CH 2 =CH-COO-), the combination of C2~C10 alkoxy (or- O-alkylene) and the combination of C2~C5 oxetanecycloalkyl, etc.
可选地,Y可表示C1~C10烷基、或C1~C10烷氧基。Optionally, Y may represent a C1-C10 alkyl group, or a C1-C10 alkoxy group.
在一些实施方式中,作为示例,所述硅烷偶联剂可选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基(1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷、γ-氨丙基三乙氧基硅烷(KH550)、γ-氨丙基三甲氧基硅烷(KH540)、γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷(KH570)、N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷(KH791)中的一种或几种。In some embodiments, as an example, the silane coupling agent can be selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane Silane, isobutyltriethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane Oxysilane, n-decyltriethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, Isobutyltrimethoxysilane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxysilane, isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy (3-methoxypropyl)silane, γ-aminopropyltriethoxysilane (KH550), γ-aminopropyltrimethoxysilane (KH540), γ-glycidyl etheroxypropyltrimethoxy Silane (KH560), γ-(methacryloxy)propyltrimethoxysilane (KH570), N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792), N-( One or more of β-aminoethyl)-γ-aminopropyltriethoxysilane (KH791).
可选地,所述硅烷偶联剂可选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基 (1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷中的一种或几种。Optionally, the silane coupling agent can be selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyl Triethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n- Decyltriethoxysilane, Methyltrimethoxysilane, Ethyltrimethoxysilane, n-Propyltrimethoxysilane, Isopropyltrimethoxysilane, Butyltrimethoxysilane, Isobutyltrimethoxysilane butylsilane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxy ylsilane, isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy(3-methoxysilane One or more of oxypropyl) silanes.
在一些实施方式中,所述聚偏氟乙烯树脂的重均分子量为20万~150万,熔点为137℃~158℃。In some embodiments, the weight average molecular weight of the polyvinylidene fluoride resin is 200,000-1.5 million, and the melting point is 137°C-158°C.
可选地,所述聚偏氟乙烯树脂的重均分子量为60万~150万诸如70万~140万、80万~130万或90万~120万,熔点为137℃~156℃诸如140℃~155℃、142℃~152℃或145℃~150℃。Optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 600,000-1.5 million, such as 700,000-1.4 million, 800,000-1.3 million, or 900,000-1.2 million, and a melting point of 137°C-156°C, such as 140°C ~155°C, 142°C~152°C or 145°C~150°C.
可选地,所述聚偏氟乙烯树脂的重均分子量为100万~150万,熔点为137℃~152℃。Optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 1 million to 1.5 million and a melting point of 137°C to 152°C.
高分子量、低熔点的聚偏氟乙烯树脂在二次电池热压过程中更容易形成凝胶,由此能够进一步提高电极与复合隔膜之间的粘结性能,增加二次电池的硬度,提高二次电池的安全性能。The polyvinylidene fluoride resin with high molecular weight and low melting point is more likely to form a gel during the hot pressing process of the secondary battery, which can further improve the bonding performance between the electrode and the composite separator, increase the hardness of the secondary battery, and improve the secondary battery. The safety performance of secondary batteries.
在一些实施方式中,所述高耐热聚合物选自聚酰亚胺、聚醚酰亚胺、芳纶、芳砜纶中的一种或几种。上述高耐热聚合物能够进一步提高涂层以及复合隔膜的耐热性能,同时上述高耐热聚合物与涂层中其他组分以及基膜的相容性更高,涂层以及复合隔膜的均一性更好。In some embodiments, the high heat-resistant polymer is selected from one or more of polyimide, polyetherimide, aramid, and sulfone. The above-mentioned high heat-resistant polymer can further improve the heat resistance of the coating and the composite diaphragm. At the same time, the above-mentioned high heat-resistant polymer has higher compatibility with other components in the coating and the base film, and the uniformity of the coating and the composite diaphragm Sex is better.
在本公开中,术语“芳纶”是指聚苯二甲酰苯二胺。可选地,芳纶为对位芳纶,即聚对苯二甲酰对苯二胺。In this disclosure, the term "aramid" refers to polyphenylene phthalamide. Optionally, the aramid fiber is para-aramid fiber, that is, polyparaphenylene terephthalamide.
在本公开中,术语“芳砜纶”是指聚苯砜对苯二甲酰胺(PSA)。In the present disclosure, the term "arylene sulfone" refers to polyphenylsulfone terephthalamide (PSA).
在一些实施方式中,所述粘结剂的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述粘结剂可选自丙烯酸酯类粘结剂(Acrylate adhesives)。可选地,丙烯酸酯类粘结剂为单组分丙烯酸酯类粘结剂、或乳液型丙烯酸酯类粘结剂,其中,乳液型丙烯酸酯类粘结剂的固含量可为35%~45%、25℃粘度可为20cps~200cps。In some embodiments, the type of the binder is not particularly limited, and can be selected according to actual needs. As an example, the adhesive may be selected from acrylate adhesives (Acrylate adhesives). Optionally, the acrylic adhesive is a one-component acrylic adhesive or an emulsion-type acrylic adhesive, wherein the solid content of the emulsion-type acrylic adhesive can be 35% to 45% %, 25°C viscosity can be 20cps~200cps.
在一些实施方式中,所述基膜的种类没有特别的限制,可根据实际需求进行选择。可选地,所述基膜选自聚烯烃多孔膜、无纺布、玻璃纤维中的一种或几种。所述基膜可以是单层膜,也可以是多层复合膜。所述基膜为多层复合膜时,各层的材料相同或不同。In some embodiments, the type of the base film is not particularly limited, and can be selected according to actual needs. Optionally, the base film is selected from one or more of polyolefin porous films, non-woven fabrics, and glass fibers. The base film can be a single-layer film or a multi-layer composite film. When the base film is a multilayer composite film, the materials of each layer are the same or different.
作为示例,所述基膜的材质可选自聚乙烯、聚丙烯、聚酰亚胺、聚偏氟乙烯、偏氟乙烯-六氟丙烯共聚物、聚酰胺、聚对苯二甲酸乙二醇酯中的一种或多种。可选地,所述基膜的材质可选自聚乙烯、聚丙烯、或聚丙烯/聚乙烯/聚丙烯复合材料。As an example, the material of the base film can be selected from polyethylene, polypropylene, polyimide, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, polyamide, polyethylene terephthalate one or more of. Optionally, the material of the base film can be selected from polyethylene, polypropylene, or polypropylene/polyethylene/polypropylene composite material.
在一些实施方式中,所述基膜的厚度为4μm~12μm,孔隙率为30%~50%。In some embodiments, the thickness of the base film is 4 μm-12 μm, and the porosity is 30%-50%.
可选地,所述基膜的厚度为7μm~12μm。Optionally, the base film has a thickness of 7 μm˜12 μm.
可选地,所述基膜的孔隙率为35%~50%。Optionally, the porosity of the base film is 35%-50%.
基膜的厚度和孔隙率在合适范围内,复合隔膜能在具有足够的机械强度的同时,使二次电池具有较低的内阻以及较高的离子电导率,二次电池的综合性能更好。When the thickness and porosity of the base film are within an appropriate range, the composite separator can have sufficient mechanical strength while enabling the secondary battery to have low internal resistance and high ionic conductivity, and the overall performance of the secondary battery is better. .
在一些实施方式中,所述涂层的厚度为0.2μm~3μm。可选地,所述涂层的厚度为1μm~2μm。在本公开中,所述涂层的厚度是指所述基膜单面涂层的厚度。In some embodiments, the coating has a thickness of 0.2 μm˜3 μm. Optionally, the coating has a thickness of 1 μm˜2 μm. In the present disclosure, the thickness of the coating refers to the thickness of the single-side coating of the base film.
涂层的厚度在合适范围内,复合隔膜能在具有优异的机械强度、粘结性能和耐热性能的同时,使二次电池具有较低的内阻以及较高的离子电导率,二次电池的综合性能更好。When the thickness of the coating is in an appropriate range, the composite separator can make the secondary battery have low internal resistance and high ion conductivity while having excellent mechanical strength, bonding performance and heat resistance. The overall performance is better.
在一些实施方式中,所述复合隔膜的总厚度为4μm~18μm。可选地,所述复合隔膜的总厚度为9μm~16μm。In some embodiments, the total thickness of the composite separator is 4 μm˜18 μm. Optionally, the total thickness of the composite separator is 9 μm˜16 μm.
在一些实施方式中,所述复合隔膜的透气度≤450s/100cc。In some embodiments, the air permeability of the composite membrane is ≤450s/100cc.
可选地,所述复合隔膜的透气度≤300s/100cc。Optionally, the air permeability of the composite membrane is ≤300s/100cc.
可选地,所述复合隔膜的透气度≤250s/100cc。Optionally, the air permeability of the composite membrane is ≤250s/100cc.
复合隔膜的总厚度和透气度在合适范围内,复合隔膜能在具有优异的机械强度、粘结性能和耐热性能的同时,使二次电池具有较低的内阻以及较高的离子电导率,二次电池的综合性能更好。The total thickness and air permeability of the composite separator are within an appropriate range, and the composite separator can make the secondary battery have low internal resistance and high ion conductivity while having excellent mechanical strength, bonding performance and heat resistance , the overall performance of the secondary battery is better.
在一些实施方式中,所述复合隔膜的涂层与涂层之间的粘结强度≥3N/m。In some embodiments, the coating-coating bond strength of the composite separator is ≥3 N/m.
可选地,所述复合隔膜的涂层与涂层之间的粘结强度≥5N/m。Optionally, the bonding strength between the coatings of the composite separator is ≥5N/m.
可选地,所述复合隔膜的涂层与涂层之间的粘结强度≥10N/m。Optionally, the bonding strength between coatings of the composite separator is ≥10N/m.
复合隔膜的涂层与涂层之间的粘结强度越高,复合隔膜的粘结性能越优异,涂层更不易从基膜脱落且涂层与电极片之间的粘结强度更高,二次电池的安全性能更好。The higher the bonding strength between the coating and the coating of the composite separator, the better the bonding performance of the composite separator, the coating is less likely to fall off from the base film and the bonding strength between the coating and the electrode sheet is higher. The safety performance of the secondary battery is better.
在一些实施方式中,所述复合隔膜于130℃保持60min后,纵向方向(MD)的热收缩率≤13%,横向方向(TD)的热收缩率≤13%。In some embodiments, after the composite separator is kept at 130° C. for 60 minutes, the thermal shrinkage rate in the longitudinal direction (MD) is ≤13%, and the thermal shrinkage rate in the transverse direction (TD) is ≤13%.
可选地,纵向方向(MD)的热收缩率≤7%,横向方向(TD)的热收缩率≤7%。Optionally, the heat shrinkage rate in the longitudinal direction (MD) is ≤7%, and the heat shrinkage rate in the transverse direction (TD) is ≤7%.
可选地,纵向方向(MD)的热收缩率≤5%,横向方向(TD)的热收缩率≤5%。Optionally, the heat shrinkage rate in the longitudinal direction (MD) is ≤5%, and the heat shrinkage rate in the transverse direction (TD) is ≤5%.
复合隔膜的热收缩率越低,复合隔膜的耐热性能越优异、受热后更不易变形,二次电池的安全性能更好。The lower the heat shrinkage rate of the composite separator, the better the heat resistance of the composite separator, the less likely to be deformed after being heated, and the better the safety performance of the secondary battery.
在一些实施方式中,所述复合隔膜于110℃保持10min后,水分质量百分含量≤500ppm。可选地,水分质量百分含量≤300ppm。复合隔膜水分含量越低,二次电池的电化学性能越好。In some embodiments, after the composite separator is kept at 110° C. for 10 minutes, the water mass percentage is ≤500 ppm. Optionally, the water mass percentage is ≤300ppm. The lower the moisture content of the composite separator, the better the electrochemical performance of the secondary battery.
复合隔膜的透气度为本领域公知的含义,可以用本领域已知的仪器及方法进行测定。例如参考JIS P8117-2009纸和纸板透气性的测定,将复合隔膜沿TD方向裁成宽度≥5cm的样品,使用王研式透气度仪测试样品的透气度 (当复合隔膜TD方向的宽度不足5cm时,可用小测量头进行测试),测试时间设置为3s。为了保证测试结果的准确度,可取多个样品(例如10个)进行测试,取平均值作为测试结果。The air permeability of the composite membrane is a well-known meaning in the art, and can be measured with instruments and methods known in the art. For example, referring to the determination of JIS P8117-2009 air permeability of paper and cardboard, the composite diaphragm is cut into a sample with a width ≥ 5cm along the TD direction, and the air permeability of the sample is tested using the Wangyan air permeability meter (when the width of the composite diaphragm in the TD direction is less than 5cm , a small measuring head can be used for testing), and the test time is set to 3s. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
复合隔膜涂层与涂层之间的粘结强度为本领域公知的含义,可以用本领域已知的仪器及方法进行测定。作为实例,复合隔膜涂层与涂层之间的粘结强度的测试包括步骤:提供两份复合隔膜样品,样品尺寸为25mm×100mm;将其中一份复合隔膜的涂层与另一份复合隔膜的涂层贴合后,放置在两张A4纸内部,使用热塑设备SKY 325R6在档位“Speed 1”、温度100℃下塑封30s;之后使用拉伸试验机进行180°剥离测试,得到两个涂层之间的粘结强度,其中,拉伸速度可为300mm/min。为了保证测试结果的准确度,可取多个样品(例如10个)进行测试,取平均值作为测试结果。The bonding strength between the composite diaphragm coating and the coating is a well-known meaning in the art, and can be measured with instruments and methods known in the art. As an example, the test of the bonding strength between the composite diaphragm coating and the coating includes the steps of: providing two composite diaphragm samples, the sample size is 25mm × 100mm; After laminating the coating, place it inside two pieces of A4 paper, and use thermoplastic equipment SKY 325R6 to plastic seal at the gear "Speed 1" and temperature 100°C for 30s; then use a tensile testing machine to conduct a 180° peel test to obtain two The bonding strength between two coatings, wherein the tensile speed can be 300mm/min. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
复合隔膜的热收缩率为本领域公知的含义,可以用本领域已知的仪器及方法进行测定。作为实例,热收缩率的测试包括步骤:将复合隔膜裁切成15cm×15cm样品,按照纵向方向(MD)和横向方向(TD)画两条相互垂直的线段(例如10cm×10cm),用钢直尺(或投影仪)分别量取样品纵向方向(MD)和横向方向(TD)的长度;将样品平展放在两张A4纸中,随后放在130℃的烘箱中,保持60min;加热结束后,取出样品,待恢复室温后,再次测量样品纵向方向(MD)和横向方向(TD)标记长度。MD方向热收缩率=(加热前MD方向长度-加热后MD方向长度)/加热前MD方向长度×100%,TD方向热收缩率=(加热前TD方向长度-加热后TD方向长度)/加热前TD方向长度×100%。为了保证测试结果的准确度,可取多个样品(例如10个)进行测试,取平均值作为测试结果。The heat shrinkage rate of the composite separator has a well-known meaning in the art, and can be measured with instruments and methods known in the art. As an example, the test of thermal shrinkage includes the steps of: cutting the composite diaphragm into a 15cm×15cm sample, drawing two mutually perpendicular line segments (for example, 10cm×10cm) according to the longitudinal direction (MD) and the transverse direction (TD), and using steel Measure the length of the sample in the longitudinal direction (MD) and the transverse direction (TD) with a ruler (or projector) respectively; place the sample flat on two sheets of A4 paper, and then place it in an oven at 130°C for 60 minutes; the heating is over Afterwards, the sample was taken out, and after returning to room temperature, the mark length in the longitudinal direction (MD) and transverse direction (TD) of the sample was measured again. Thermal shrinkage rate in MD direction = (length in MD direction before heating - length in MD direction after heating) / length in MD direction before heating × 100%, thermal shrinkage rate in TD direction = (length in TD direction before heating - length in TD direction after heating) / heating Front TD direction length × 100%. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
复合隔膜的水分含量为本领域公知的含义,可以用本领域已知的仪器及方法进行测定。例如,将复合隔膜于110℃保持10min后,参考GB/T 26793-2011库仑法微量水分测定仪,测试复合隔膜的水分含量。为了保证测试结果的准确度,可取多个样品(例如10个)进行测试,取平均值作为测试结果。The moisture content of the composite separator is a well-known meaning in the art, and can be measured with instruments and methods known in the art. For example, after keeping the composite diaphragm at 110°C for 10 minutes, test the moisture content of the composite diaphragm with reference to GB/T 26793-2011 coulometric moisture analyzer. In order to ensure the accuracy of the test results, multiple samples (for example, 10) can be taken for testing, and the average value is taken as the test result.
复合隔膜的制备方法Preparation method of composite diaphragm
根据本公开一实施方式提供了一种复合隔膜的制备方法。所述制备方法包括如下步骤:将聚偏氟乙烯树脂溶于第一有机溶剂中制备成聚偏氟乙烯胶液,将高耐热聚合物溶于第二有机溶剂中制备成高耐热聚合物胶液;将硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯胶液、高耐热聚合物胶液、粘结剂在第三有机溶剂中混合均匀得到浆料;将所得到的浆料涂布在基膜的至少一个表面上,干燥后得到复合隔膜。According to one embodiment of the present disclosure, a method for preparing a composite diaphragm is provided. The preparation method comprises the following steps: dissolving polyvinylidene fluoride resin in a first organic solvent to prepare a polyvinylidene fluoride glue, dissolving a high heat-resistant polymer in a second organic solvent to prepare a high heat-resistant polymer glue; mix the inorganic ceramic particles modified by silane coupling agent, polyvinylidene fluoride glue, high heat-resistant polymer glue, and binder in the third organic solvent to obtain slurry; the obtained slurry The material is coated on at least one surface of the base film, and the composite diaphragm is obtained after drying.
在一些实施方式中,所述复合隔膜的制备方法还包括步骤:将硅烷偶联剂与无机陶瓷颗粒在60℃~200℃下反应得到硅烷偶联剂改性的无机陶瓷颗粒。In some embodiments, the preparation method of the composite diaphragm further includes the step of: reacting the silane coupling agent with the inorganic ceramic particles at 60° C. to 200° C. to obtain the inorganic ceramic particles modified by the silane coupling agent.
可选地,反应温度为70℃~150℃。Optionally, the reaction temperature is 70°C-150°C.
可选地,反应温度为80℃~120℃。Optionally, the reaction temperature is 80°C to 120°C.
可选地,反应时间为1h~3h。Optionally, the reaction time is 1h-3h.
在一些实施方式中,硅烷偶联剂改性的无机陶瓷颗粒的制备方法还包括步骤:将无机陶瓷颗粒进行活化预处理。In some embodiments, the preparation method of the inorganic ceramic particles modified by the silane coupling agent further includes the step of: performing activation pretreatment on the inorganic ceramic particles.
在一些实施方式中,所述第一有机溶剂的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述第一有机溶剂可选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种。In some embodiments, the type of the first organic solvent is not particularly limited, and can be selected according to actual needs. As an example, the first organic solvent may be selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethylsulfoxide.
在一些实施方式中,所述第二有机溶剂的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述第二有机溶剂可选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种。In some embodiments, the type of the second organic solvent is not particularly limited, and can be selected according to actual needs. As an example, the second organic solvent may be selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, and dimethylsulfoxide.
在一些实施方式中,所述第一有机溶剂和所述第二有机溶剂相同。In some embodiments, the first organic solvent and the second organic solvent are the same.
在一些实施方式中,所述第三有机溶剂的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述第三有机溶剂为组分1与组分2的混合液,组分1选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种,组分2选自三丙二醇、丙二醇、乙醇中的一种或几种。In some embodiments, the type of the third organic solvent is not particularly limited, and can be selected according to actual needs. As an example, the third organic solvent is a mixed solution of component 1 and component 2, and component 1 is selected from dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, dimethylmethylene One or more of sulfones, component 2 is selected from one or more of tripropylene glycol, propylene glycol, and ethanol.
在一些实施方式中,组分1与组分2的重量比为10:90~40:60。可选地,组分1与组分2的重量比为20:80~30:70。In some embodiments, the weight ratio of component 1 to component 2 is 10:90˜40:60. Optionally, the weight ratio of component 1 to component 2 is 20:80˜30:70.
根据本公开一实施方式提供的方法,可以上述任一项所述的复合隔膜。According to the method provided in one embodiment of the present disclosure, the composite diaphragm described in any one of the above can be used.
二次电池secondary battery
根据本公开一实施方式,提供了一种二次电池。所述二次电池包括上述复合隔膜或由上述方法制备的复合隔膜。According to an embodiment of the present disclosure, there is provided a secondary battery. The secondary battery includes the above-mentioned composite separator or a composite separator prepared by the above-mentioned method.
本公开对二次电池的种类没有特别的限制,可根据实际需求进行选择。作为示例,所述二次电池可为锂离子电池或钠离子电池。The present disclosure has no special limitation on the type of the secondary battery, which can be selected according to actual needs. As an example, the secondary battery may be a lithium ion battery or a sodium ion battery.
本公开对二次电池的形状也没有特别的限制,其可以是圆柱形、方形或其他任意的形状。The present disclosure also has no particular limitation on the shape of the secondary battery, which may be cylindrical, square or any other shape.
针对于本公开第一方面提供的复合隔膜,其粘结性能和耐热性能优异并且水分含量低,能够保证二次电池同时具有较高的安全性能和良好的电化学性能。The composite separator provided in the first aspect of the present disclosure has excellent bonding performance and heat resistance and low moisture content, which can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time.
本公开的第二方面还提供一种低水分溶剂型PVDF涂覆隔膜。本公开另一实施方式提供一种低水分溶剂型PVDF涂覆隔膜,所述隔膜包括聚烯烃基材微孔膜和在基材一面或两面形成PVDF湿法涂覆层;该PVDF湿法涂覆层包括:硅烷偶联剂进行改性的无机粒子、PVDF树脂、丙烯酸酯类胶粘剂;所述涂覆隔膜于100~120℃(诸如 102~118℃、104~115℃或105~110℃)处理5~15min(诸如7~14min、8~12min或9~11min),使用库仑法微量水分测试仪测试隔膜水分,水分值低于500ppm。The second aspect of the present disclosure also provides a low moisture solventborne PVDF coated separator. Another embodiment of the present disclosure provides a low-moisture solvent-based PVDF coated diaphragm, which includes a polyolefin substrate microporous film and a PVDF wet coating layer formed on one or both sides of the substrate; the PVDF wet coating The layer includes: inorganic particles modified by silane coupling agent, PVDF resin, and acrylic adhesive; For 5 to 15 minutes (such as 7 to 14 minutes, 8 to 12 minutes or 9 to 11 minutes), use a coulometric moisture tester to test the moisture of the diaphragm, and the moisture value is lower than 500ppm.
在一些实施方式中,隔膜涂覆面和电池极片贴合,于80℃,1MPa热压300s后,使用拉力试验机测试粘接强度,涂层与电池极片的粘接强度为5-30N/m诸如8-25N/m、10-20N/m或12-18N/m。In some embodiments, the coated surface of the separator is bonded to the battery pole piece. After hot pressing at 80°C and 1 MPa for 300s, the bonding strength is tested using a tensile tester. The adhesion strength between the coating and the battery pole piece is 5-30N/ m such as 8-25N/m, 10-20N/m or 12-18N/m.
在一些实施方式中,聚烯烃基材微孔膜为PE锂电池隔膜、PE/PP锂电池隔膜中的一种;微孔膜的厚度为5-12μm。In some embodiments, the polyolefin substrate microporous membrane is one of PE lithium battery separator and PE/PP lithium battery separator; the thickness of the microporous membrane is 5-12 μm.
在一些实施方式中,PVDF湿法涂覆层中:PVDF树脂为1-10份,硅烷偶联剂进行改性的无机粒子为5-15份,丙烯酸酯类胶粘剂为0.1-5份。In some embodiments, in the PVDF wet coating layer: 1-10 parts of PVDF resin, 5-15 parts of inorganic particles modified with silane coupling agent, and 0.1-5 parts of acrylic adhesive.
在一些实施方式中,硅烷偶联剂进行改性的无机粒子为氧化铝、勃姆石、二氧化硅、二氧化钛,水滑石和蒙脱土中的至少一种。In some embodiments, the inorganic particles modified by the silane coupling agent are at least one of alumina, boehmite, silica, titania, hydrotalcite and montmorillonite.
在一些实施方式中,所使用的硅烷偶联剂为辛基三乙氧基硅烷、甲基三乙氧基硅烷、甲基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、N-(β一氨乙基)-γ-氨丙基三甲(乙)氧基硅烷、氨丙基三甲(乙)氧基硅烷中的一种或几种。In some embodiments, the silane coupling agent used is octyltriethoxysilane, methyltriethoxysilane, methyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ- Glycidyl ether oxypropyltrimethoxysilane, γ-(methacryloyloxy)propyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltrimethyl(ethyl)oxysilane, One or more of aminopropyltrimethyl(ethyl)oxysilane.
在一些实施方式中,硅烷链在改性后的无机粒子中重量占比不高于2%。In some embodiments, the weight ratio of the silane chains in the modified inorganic particles is no higher than 2%.
在一些实施方式中,PVDF湿法涂覆层的制备方法为:将PVDF树脂溶于有机溶剂1中制备成PVDF胶液,将PVDF胶液、硅烷偶联剂进行改性的无机粒子、丙烯酸酯类胶粘剂、有机溶剂2混合均匀得到涂布液,将涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到凝固液中,待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。In some embodiments, the preparation method of the PVDF wet coating layer is: dissolving the PVDF resin in the organic solvent 1 to prepare PVDF glue, and modifying the PVDF glue, silane coupling agent, inorganic particles, acrylate Adhesives and organic solvents 2 are mixed evenly to obtain a coating liquid, and the coating liquid is evenly coated on the surface of the polyethylene porous substrate, and the coated wet film is immersed in the coagulation liquid in turn, and washed with water in turn after the wet film is cured and drying to obtain a low-moisture solvent-based PVDF-coated separator.
在一些实施方式中,有机溶剂1为二甲基乙酰胺,有机溶剂2为体积比3~10:1~5的二甲基乙酰胺和三丙二醇;PVDF树脂与有机溶剂1的质量比为1:3~8;PVDF胶液与有机溶剂2的质量比为1:3~8。In some embodiments, the organic solvent 1 is dimethylacetamide, and the organic solvent 2 is dimethylacetamide and tripropylene glycol with a volume ratio of 3-10:1-5; the mass ratio of PVDF resin to organic solvent 1 is 1 : 3-8; the mass ratio of PVDF glue and organic solvent 2 is 1:3-8.
在一些实施方式中,凝固液是质量比为25~35:10~20:50~70的二甲基乙酰胺、三丙二醇和水。In some embodiments, the coagulation liquid is dimethylacetamide, tripropylene glycol and water in a mass ratio of 25-35:10-20:50-70.
在一些实施方式中,硅烷偶联剂进行改性的无机粒子的方法是通过将硅烷偶联剂和无机粒子在80~120℃温度下高速混合,烘干得到改性无机粒子;其中无机粒子和硅氧烷改性液的质量比为(98-99.99):(0.01-2);In some embodiments, the method of modifying the inorganic particles by the silane coupling agent is to mix the silane coupling agent and the inorganic particles at a high speed at a temperature of 80-120° C., and dry to obtain the modified inorganic particles; wherein the inorganic particles and The mass ratio of the siloxane modified liquid is (98-99.99): (0.01-2);
针对本公开第二方面提供的低水分溶剂型PVDF涂覆隔膜,该隔膜具有以下优点:Regarding the low-moisture solvent-based PVDF coated diaphragm provided in the second aspect of the present disclosure, the diaphragm has the following advantages:
本公开提供的低水分溶剂型PVDF涂覆隔膜是一种含水量低且与电池极片间的粘接性能优异的溶剂型锂电池隔膜,所用无机粒子为硅烷偶联剂改性后的粒子。The low-moisture solvent-type PVDF coating diaphragm provided by the present disclosure is a solvent-type lithium battery diaphragm with low water content and excellent adhesion to battery pole pieces, and the inorganic particles used are particles modified by a silane coupling agent.
本公开提供的低水分溶剂型涂覆隔膜于110℃处理10min,使用库仑法微量水分测试仪测试隔膜水分,水分值低于300ppm。The low-moisture solvent-type coated diaphragm provided by the present disclosure was treated at 110° C. for 10 minutes, and the moisture of the diaphragm was tested by a coulometric moisture tester, and the moisture value was lower than 300 ppm.
本公开提供的低水分溶剂型PVDF涂覆隔膜于80℃,1MPa热压300s后,使用拉力试验机测试粘接强度,涂层与电池极片间的粘接强度为5-30N/m。The low-moisture solvent-type PVDF coated diaphragm provided by the disclosure is hot-pressed at 80°C and 1 MPa for 300s, and the bonding strength is tested by a tensile testing machine. The bonding strength between the coating and the battery pole piece is 5-30N/m.
实施例Example
下述实施例描述了本公开公开的内容,这些实施例仅仅用于阐述性说明,因为在本公开公开内容的范围内进行各种修改和变化对本领域技术人员来说是明显的。除非另有声明,以下实施例中所报道的所有份、百分比、和比值都是基于重量计,而且实施例中使用的所有试剂都可商购获得或是按照常规方法进行合成获得,并且可直接使用而无需进一步处理,以及实施例中使用的仪器均可商购获得。The present disclosure is described in the following examples, which are provided for illustrative purposes only, since various modifications and changes within the scope of the present disclosure will be apparent to those skilled in the art. Unless otherwise stated, all parts, percentages, and ratios reported in the following examples are based on weight, and all reagents used in the examples are commercially available or synthesized according to conventional methods, and can be directly The instruments used without further processing, as well as in the examples, are commercially available.
针对本公开的第一方面提供以下实施例1-18以及对比例1-3进行举例和比较。For the first aspect of the present disclosure, the following Examples 1-18 and Comparative Examples 1-3 are provided for illustration and comparison.
实施例1Example 1
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为20万~40万、熔点为154℃~158℃)加入到80重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 200,000 to 400,000 and a melting point of 154°C to 158°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取15重量份上述聚偏氟乙烯胶液和20重量份上述聚酰亚胺胶液,溶解到57重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆 料。Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue, dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps~ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
将上述制备的浆料均匀涂布在厚度为5μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 5 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
实施例2Example 2
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为60万~80万、熔点为151℃~156℃)加入到80重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 600,000 to 800,000 and a melting point of 151°C to 156°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取15重量份上述聚偏氟乙烯胶液和20重量份上述聚酰亚胺胶液,溶解到57重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue, dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps~ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
将上述制备的浆料均匀涂布在厚度为7μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 7 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
实施例3Example 3
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为80万~100万、熔点为147℃~153℃)加入到80重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 800,000 to 1 million, and a melting point of 147°C to 153°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取15重量份上述聚偏氟乙烯胶液和20重量份上述聚酰亚胺胶液,溶解到57重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue, dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps~ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
将上述制备的浆料均匀涂布在厚度为12μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above is uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 12 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
实施例4Example 4
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为100万~150万、熔点为137℃~152℃)加入到80重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 1 million to 1.5 million, and a melting point of 137°C to 152°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取15重量份上述聚偏氟乙烯胶液和20重量份上述聚酰亚胺胶液,溶解到57重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue, dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), and then add 6 parts by weight of the above-mentioned silane coupling agent modified alumina, 2 parts by weight of emulsion type acrylate adhesive (solid content is 40%, viscosity at 25°C is 20cps~ 200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
将上述制备的浆料均匀涂布在厚度为9μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
实施例5Example 5
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取20重量份实施例4制备的聚偏氟乙烯胶液和10重量份实施例4制备的聚酰亚胺胶液,溶解到62重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份实施例4制备的硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 20 parts by weight of embodiment 4 and the polyimide glue solution prepared by 10 parts by weight of embodiment 4, dissolve in 62 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 6 parts by weight of embodiment 4, 2 parts by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例6Example 6
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取5重量份实施例4制备的聚偏氟乙烯胶液和40重量份实施例4制备的聚酰亚胺胶液,溶解到47重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份实施例4制备的硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 5 parts by weight of embodiment 4 and the polyimide glue solution prepared by 40 parts by weight embodiment 4, dissolve in 47 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 6 parts by weight of embodiment 4, 2 parts by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例7Example 7
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取15重量份实施例4制备的聚偏氟乙烯胶液和20重量份实施例4制备的聚酰亚胺胶液,溶解到55重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入8重量份实施例4制备的硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 15 parts by weight of embodiment 4 and the polyimide glue solution prepared by 20 parts by weight embodiment 4, dissolve in 55 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 8 parts by weight of embodiment 4, 2 parts by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例8Example 8
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取15重量份实施例4制备的聚偏氟乙烯胶液和20重量份实施例4制备的聚酰亚胺胶液,溶解到51重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入12重量份实施例4制备的硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 15 parts by weight of embodiment 4 and the polyimide glue solution prepared by 20 parts by weight embodiment 4, dissolve in 51 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 12 parts by weight of embodiment 4, 2 parts by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例9Example 9
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取25重量份实施例4制备的聚偏氟乙烯胶液和8重量份实施例4制备的聚酰亚胺胶液,溶解到62.5重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入4重量份上述硅烷偶联剂改性的氧化铝、0.5重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 25 parts by weight of embodiment 4 and the polyimide glue solution prepared by 8 parts by weight embodiment 4, dissolve in 62.5 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add 4 parts by weight of aluminum oxide modified by the above-mentioned silane coupling agent, 0.5 parts by weight of emulsion type acrylate binder (solid content is 40 %, the viscosity at 25°C is 20cps-200cps), mixed and stirred at room temperature for 1h to obtain a white viscous slurry.
实施例10Example 10
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取4重量份实施例4制备的聚偏氟乙烯胶液和50重量份实施例4制备的聚酰亚胺胶液,溶解到41.5重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入4重量份实施例4制备的硅烷偶联剂改性的氧化铝、0.5重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue prepared by 4 parts by weight of embodiment 4 and the polyimide glue prepared by 50 parts by weight of embodiment 4, dissolve in 41.5 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 4 parts by weight of embodiment 4, 0.5 parts by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例11Example 11
制备方法与实施例4类似,区别在于调节了涂层浆料的组成。The preparation method is similar to that of Example 4, except that the composition of the coating slurry is adjusted.
取5重量份实施例4制备的聚偏氟乙烯胶液和6重量份实施例4制备的聚酰亚胺胶液,溶解到80重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入8重量份实施例4制备的硅烷偶联剂改性的氧化铝、1重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get the polyvinylidene fluoride glue solution prepared by 5 parts by weight of embodiment 4 and the polyimide glue solution prepared by 6 parts by weight embodiment 4, dissolve in 80 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, The weight ratio of dimethylacetamide and tripropylene glycol is 70:30), then add the aluminum oxide modified by the silane coupling agent prepared by 8 parts by weight of embodiment 4, 1 part by weight of emulsion type acrylate binder ( The solid content is 40%, the viscosity at 25°C is 20cps-200cps), and the mixture is stirred at room temperature for 1 hour to obtain a white viscous slurry.
实施例12Example 12
制备方法与实施例4类似,区别在于使用高耐热聚合物聚醚酰亚胺替换了聚酰亚胺。The preparation method is similar to that of Example 4, except that polyimide is replaced by polyetherimide, a high heat-resistant polymer.
实施例13Example 13
制备方法与实施例4类似,区别在于使用高耐热聚合物对位芳纶替换了聚酰亚胺。The preparation method is similar to that of Example 4, except that polyimide is replaced by para-aramid, a high heat-resistant polymer.
实施例14Example 14
制备方法与实施例4类似,区别在于使用高耐热聚合物芳砜纶替换了聚酰亚胺。The preparation method is similar to that of Example 4, except that polyimide is replaced by high heat-resistant polymer sulfonamide.
实施例15Example 15
制备方法与实施例4类似,区别在于硅烷偶联剂与无机陶瓷颗粒的种类不同。The preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
将KH550和勃姆石颗粒(Dv50为0.40μm)按照重量比1:99在80℃~120℃反应2h,得到硅烷偶联剂改性的勃姆石颗粒。KH550 and boehmite particles (Dv50 is 0.40 μm) were reacted at 80° C. to 120° C. for 2 hours at a weight ratio of 1:99 to obtain boehmite particles modified by a silane coupling agent.
实施例16Example 16
制备方法与实施例4类似,区别在于硅烷偶联剂与无机陶瓷颗粒的种类不同。The preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
将KH560和二氧化硅颗粒(Dv50为0.20μm)按照重量比1:99在80℃~120℃反应2h,得到硅烷偶联剂改性的二氧化硅颗粒。React KH560 and silica particles (Dv50 is 0.20 μm) according to the weight ratio of 1:99 at 80°C to 120°C for 2 hours to obtain silica particles modified by silane coupling agent.
实施例17Example 17
制备方法与实施例4类似,区别在于硅烷偶联剂与无机陶瓷颗粒的种类不同。The preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
将KH570和碳酸钙颗粒(Dv50为0.6μm)按照重量比1:99在80℃~120℃反应2h,得到硅烷偶联剂改性的碳酸钙颗粒。KH570 and calcium carbonate particles (Dv50 is 0.6 μm) were reacted at 80°C to 120°C for 2 hours according to the weight ratio of 1:99 to obtain calcium carbonate particles modified by silane coupling agent.
实施例18Example 18
制备方法与实施例4类似,区别在于硅烷偶联剂与无机陶瓷颗粒的种类不同。The preparation method is similar to that of Example 4, except that the types of the silane coupling agent and the inorganic ceramic particles are different.
将KH791和二氧化钛颗粒(Dv50为0.9μm)按照重量比1:99在80℃~120℃反应2h,得到硅烷偶联剂改性的二氧化钛颗粒。React KH791 and titanium dioxide particles (Dv50 is 0.9 μm) at a weight ratio of 1:99 at 80°C to 120°C for 2 hours to obtain titanium dioxide particles modified by silane coupling agent.
对比例1Comparative example 1
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为100万~150万、熔点为137℃~152℃)加入到80重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 1 million to 1.5 million, and a melting point of 137°C to 152°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
复合隔膜的制备Preparation of composite separator
取25重量份上述聚偏氟乙烯胶液,溶解到67重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 25 parts by weight of the above-mentioned polyvinylidene fluoride glue solution, dissolve it in 67 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, the weight ratio of dimethylacetamide and tripropylene glycol is 70:30), and then Add 6 parts by weight of the above-mentioned silane coupling agent-modified alumina, 2 parts by weight of emulsion-type acrylate binder (solid content: 40%, viscosity: 20cps-200cps at 25°C), and mix and stir at room temperature for 1 hour to obtain a white viscous Thick slurry.
将上述制备的浆料均匀涂布在厚度为9μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
对比例2Comparative example 2
硅烷偶联剂改性的无机陶瓷颗粒的制备Preparation of Inorganic Ceramic Particles Modified by Silane Coupling Agent
将辛基三乙氧基硅烷和氧化铝颗粒(Dv50为0.64μm)按照重量比1:99在80℃~120℃反应1h,得到硅烷偶联剂改性的氧化铝颗粒。React octyltriethoxysilane and alumina particles (Dv50: 0.64 μm) at a weight ratio of 1:99 at 80° C. to 120° C. for 1 hour to obtain silane coupling agent-modified alumina particles.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取50重量份上述聚酰亚胺胶液,溶解到42重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份上述硅烷偶联剂改性的氧化铝、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 50 parts by weight of the above-mentioned polyimide glue solution, dissolve it in 42 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, the weight ratio of dimethylacetamide and tripropylene glycol is 70:30), and then Add 6 parts by weight of the above-mentioned silane coupling agent-modified alumina, 2 parts by weight of emulsion-type acrylate binder (solid content: 40%, viscosity: 20cps-200cps at 25°C), and mix and stir at room temperature for 1 hour to obtain a white viscous Thick slurry.
将上述制备的浆料均匀涂布在厚度为9μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
对比例3Comparative example 3
聚偏氟乙烯胶液的制备Preparation of Polyvinylidene Fluoride Glue
将20重量份聚偏氟乙烯树脂(PVDF,重均分子量为100万~150万、熔点为137℃~152℃)加入到80重量份二甲 基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚偏氟乙烯胶液。Add 20 parts by weight of polyvinylidene fluoride resin (PVDF, with a weight average molecular weight of 1 million to 1.5 million, and a melting point of 137°C to 152°C) into 80 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain light yellow or Colorless, clear and transparent polyvinylidene fluoride glue.
高耐热聚合物胶液的制备Preparation of High Heat Resistant Polymer Glue
将10重量份可溶性聚酰亚胺(PI)加入到90重量份二甲基乙酰胺中,室温搅拌3h,得到浅黄色或无色澄清透明的聚酰亚胺胶液。Add 10 parts by weight of soluble polyimide (PI) to 90 parts by weight of dimethylacetamide, and stir at room temperature for 3 hours to obtain a light yellow or colorless clear and transparent polyimide glue solution.
复合隔膜的制备Preparation of composite separator
取15重量份上述聚偏氟乙烯胶液和20重量份上述聚酰亚胺胶液,溶解到57重量份二甲基乙酰胺和三丙二醇混合液中(其中,二甲基乙酰胺与三丙二醇的重量比为70:30),之后依次加入6重量份未改性的氧化铝颗粒、2重量份乳液型丙烯酸酯类粘结剂(固含量为40%,25℃粘度为20cps~200cps),室温混合搅拌1h,得到白色粘稠浆料。Get 15 parts by weight of the above-mentioned polyvinylidene fluoride glue and 20 parts by weight of the above-mentioned polyimide glue, dissolve in 57 parts by weight of dimethylacetamide and tripropylene glycol mixed solution (wherein, dimethylacetamide and tripropylene glycol The weight ratio is 70:30), followed by adding 6 parts by weight of unmodified alumina particles and 2 parts by weight of emulsion-type acrylate binder (solid content is 40%, viscosity at 25°C is 20cps-200cps), Mix and stir at room temperature for 1 h to obtain a white viscous slurry.
将上述制备的浆料均匀涂布在厚度为9μm的聚乙烯多孔膜(孔隙率为42%)的两个表面上,之后浸入到25℃的凝固液(二甲基乙酰胺、三丙二醇与水的重量比为28:12:60),待聚烯烃多孔膜表面的湿膜固化后依次水洗、干燥,得到复合隔膜。The slurry prepared above was uniformly coated on both surfaces of a polyethylene porous membrane (porosity 42%) with a thickness of 9 μm, and then immersed in a coagulation solution (dimethylacetamide, tripropylene glycol and water) at 25 ° C. The weight ratio is 28:12:60), after the wet film on the surface of the polyolefin porous membrane is solidified, it is washed with water and dried in sequence to obtain a composite separator.
测试部分test part
实施例1-18和对比例1-3制备的复合隔膜的性能测试包括复合隔膜透气度测试、复合隔膜涂层与涂层之间的粘结强度测试、复合隔膜于130℃保持60min后热收缩率测试、复合隔膜于110℃保持10min后水分含量测试。上述性能测试可参考本公开说明书上述记载的测试方法进行。The performance tests of the composite diaphragms prepared in Examples 1-18 and Comparative Examples 1-3 include the air permeability test of the composite diaphragm, the bond strength test between the composite diaphragm coating and the coating, and the heat shrinkage of the composite diaphragm after being kept at 130°C for 60min. Rate test, moisture content test after the composite diaphragm is kept at 110°C for 10 minutes. The above-mentioned performance test can be carried out with reference to the test method described above in the disclosure specification.
表1给出实施例1-18和对比例1-3的测试结果。Table 1 shows the test results of Examples 1-18 and Comparative Examples 1-3.
表1Table 1
Figure PCTCN2022088827-appb-000001
Figure PCTCN2022088827-appb-000001
从表1的测试结果可知,通过将聚偏氟乙烯树脂与硅烷偶联剂改性的无机陶瓷颗粒以及高耐热聚合物混合,实施例1~18的复合隔膜均具有高透气度、低水分含量、高粘结强度以及高耐热性能,从而能够保证二次电池具有较高的安全性能以及良好的电化学性能。From the test results in Table 1, it can be seen that by mixing polyvinylidene fluoride resin with inorganic ceramic particles modified by silane coupling agent and high heat-resistant polymer, the composite separators of Examples 1-18 all have high air permeability and low moisture content. content, high bond strength and high heat resistance, so as to ensure that the secondary battery has high safety performance and good electrochemical performance.
对比例1仅将重均分子量为100万~150万的PVDF与硅烷偶联剂改性的无机陶瓷颗粒混合,复合隔膜涂层与涂层之间的粘结强度可高达30.5N/m,但是,复合隔膜于130℃保持60min后,MD方向和TD方向上的热收缩率分别高达15%和13%。对比例2仅将高耐热聚合物PI与硅烷偶联剂改性的无机陶瓷颗粒混合,复合隔膜于130℃保持60min后,MD方向和TD方向上的热收缩率分别低至1%和0.5%,但是复合隔膜涂层与涂层之间的粘结强度仅为0.5N/m。参考图2至图4,分别示出了实施例4、对比例1和对比例2的SEM图。In Comparative Example 1, only PVDF with a weight average molecular weight of 1 million to 1.5 million was mixed with inorganic ceramic particles modified by a silane coupling agent, and the bond strength between the composite diaphragm coating and the coating could be as high as 30.5N/m, but , after the composite separator was kept at 130°C for 60min, the thermal shrinkage rates in the MD and TD directions were as high as 15% and 13%, respectively. In Comparative Example 2, only the high heat-resistant polymer PI was mixed with the inorganic ceramic particles modified by the silane coupling agent. After the composite separator was kept at 130°C for 60 minutes, the thermal shrinkage rates in the MD and TD directions were as low as 1% and 0.5% respectively. %, but the bonding strength between the composite diaphragm coating and the coating is only 0.5N/m. Referring to FIG. 2 to FIG. 4 , SEM images of Example 4, Comparative Example 1 and Comparative Example 2 are shown respectively.
从实施例4和对比例3的测试结果还可知,在涂层中引入硅烷偶联剂改性的无机陶瓷颗粒后,能够有效地降低复合隔膜的水分含量。It can also be seen from the test results of Example 4 and Comparative Example 3 that the moisture content of the composite separator can be effectively reduced after the inorganic ceramic particles modified by the silane coupling agent are introduced into the coating.
从表1的测试结果还可知,复合隔膜涂层与涂层之间的粘结强度随着PVDF重均分子量增加而增加。It can also be seen from the test results in Table 1 that the bonding strength between the composite separator coating and the coating increases with the increase of the weight average molecular weight of PVDF.
针对本公开的第二方面提供以下实施例19-25以及对比例4-5进行举例和比较。For the second aspect of the present disclosure, the following Examples 19-25 and Comparative Examples 4-5 are provided for illustration and comparison.
在本公开的第二方面的实施例中,所使用的改性无机粒子是通过将甲基三乙氧基硅烷改性液和氧化铝在100℃温度下高速混合,烘干得到改性后氧化铝;其中氧化铝和甲基三乙氧基硅烷的质量比99:1;氧化铝改性过程结构图见图5。In the embodiment of the second aspect of the present disclosure, the modified inorganic particles used are obtained by mixing methyltriethoxysilane modifying solution and alumina at a high speed at a temperature of 100°C, and drying to obtain modified and oxidized particles. Aluminum; the mass ratio of alumina to methyltriethoxysilane is 99:1; the structure diagram of the alumina modification process is shown in Figure 5.
实施例19Example 19
一种低水分溶剂型PVDF涂覆隔膜的制备方法,包括以下步骤:A preparation method for a low-moisture solvent-based PVDF coating diaphragm, comprising the following steps:
1)PVDF胶液的配制,将20份的PVDF加入到80份的二甲基乙酰胺中,搅拌3h得到澄清透明的PVDF胶液。1) Preparation of PVDF glue, 20 parts of PVDF was added to 80 parts of dimethylacetamide, stirred for 3 hours to obtain clear and transparent PVDF glue.
2)取20份的上述PVDF胶液溶解到72份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入6份改性氧化铝,2份丙烯酸酯类胶粘剂(固含量为35-45%,粘度20-200cps)常温混合搅拌1h得到白色粘稠涂覆液。2) Dissolve 20 parts of the above-mentioned PVDF glue into 72 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), add 6 parts of modified alumina in turn, 2 Parts of acrylic adhesive (solid content 35-45%, viscosity 20-200cps) were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
3)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。3) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the coagulation solution at 25°C (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator.
实施例20Example 20
1)取20份的上述PVDF胶液(实施例19)溶解到70份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入8份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 20 parts of the above-mentioned PVDF glue (Example 19) into 70 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 8 parts of modified Active alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。PVDF涂覆隔膜的表面形貌图参见图7。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator. See Figure 7 for the surface topography of the PVDF-coated separator.
实施例21Example 21
1)取20份的上述PVDF胶液(实施例19)溶解到68份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入10份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 20 parts of the above-mentioned PVDF glue (Example 19) into 68 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 10 parts of modified Active alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。PVDF涂覆隔膜的表面形貌图参见图8。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator. See Figure 8 for the surface topography of the PVDF-coated separator.
实施例22Example 22
1)取20份的上述PVDF胶液(实施例19)溶解到66份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入12份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 20 parts of the above-mentioned PVDF glue (Example 19) into 66 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 12 parts of modified Active alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。PVDF涂覆隔膜的表面形貌图参见图9。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator. See Figure 9 for the surface topography of the PVDF-coated separator.
实施例23Example 23
1)取30份的上述PVDF胶液(实施例19)溶解到57份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入9份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 30 parts of the above-mentioned PVDF glue (Example 19) into 57 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 9 parts of modified Active alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。PVDF涂覆隔膜的表面形貌图参见图10。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator. See Figure 10 for the surface topography of the PVDF-coated separator.
实施例24Example 24
1)取30份的上述PVDF胶液溶(实施例19)解到54份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入12份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Take 30 parts of the above-mentioned PVDF glue solution (Example 19) and dissolve it in 54 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 12 parts in sequence The modified alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a low-moisture solvent-based PVDF-coated separator.
实施例25Example 25
1)取10份的上述PVDF胶液(实施例19)溶解到80份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二醇=7/3),依次加入8份改性氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 10 parts of the above-mentioned PVDF glue (Example 19) into 80 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 8 parts of modified Active alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and sequentially immerse the coated wet film into the 25°C coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film is cured, it is washed with water and dried in turn to obtain a low-moisture solvent-based PVDF coated separator
对比例4Comparative example 4
1)取20份的上述PVDF胶液(实施例19)溶解到72份二甲基乙酰胺和三丙二醇混合液中(二甲基乙酰胺/三丙二 醇=7/3),依次加入6份未改性的氧化铝、2份丙烯酸酯类胶粘剂常温混合搅拌1h得到白色粘稠涂覆液。1) Dissolve 20 parts of the above-mentioned PVDF glue (Example 19) into 72 parts of dimethylacetamide and tripropylene glycol mixture (dimethylacetamide/tripropylene glycol=7/3), and add 6 parts of untreated The modified alumina and 2 parts of acrylic adhesive were mixed and stirred at room temperature for 1 hour to obtain a white viscous coating solution.
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到25℃凝固液中(二甲基乙酰胺/三丙二醇/水=28:12:60),待湿膜固化后依次水洗、干燥,得到普通型溶剂型PVDF涂覆隔膜。PVDF涂覆隔膜的表面形貌图参见图11。2) Apply the coating solution prepared above evenly on the surface of the polyethylene porous substrate, and immerse the coated wet film in sequence at 25°C in the coagulation solution (dimethylacetamide/tripropylene glycol/water=28: 12:60), after the wet film was solidified, it was washed with water and dried to obtain a common solvent-based PVDF coated separator. See Figure 11 for the surface topography of the PVDF-coated separator.
对比例5Comparative example 5
1)将4份的PVDF、6份改性氧化铝、2份丙烯酸酯类胶粘剂加入到88份水中,混合搅拌均匀得到白色浆料1) Add 4 parts of PVDF, 6 parts of modified alumina, and 2 parts of acrylic adhesive to 88 parts of water, mix and stir evenly to obtain a white slurry
2)将上述制备的涂布液均匀的涂布于聚乙烯多孔基材表面,干燥后,得到水性PVDF涂覆隔膜。2) Coating the coating solution prepared above uniformly on the surface of the polyethylene porous substrate, and drying to obtain a water-based PVDF-coated separator.
图6为实施例19溶剂型PVDF涂覆隔膜示意图,PVDF以网状形式附着在基材两面,陶瓷镶嵌在网络结构中。图7-10为使用硅烷偶联剂改性粒子的溶剂型PVDF涂覆隔膜表面的微观结构(实施例20-23);图11为常规无机粒子制备的溶剂型PVDF涂覆隔膜的微观结构(对比例4);图12为水系PVDF涂覆隔膜的微观结构图(对比例5)。图7-10中的PVDF成网络结构,改性后的陶瓷粒子镶嵌到网络结构中,分布较为均匀;当PVDF含量不变浆料整体固含量增加或PVDF含量增加时,涂覆表层的PVDF网络结构越致密;图11中使用常规粒子,陶瓷在浆料中分散较差,出现大范围团聚,网络结构较差;由于为使用有机溶剂,PVDF未溶解,参见图12,PVDF呈球状堆积在基膜表面。Fig. 6 is a schematic diagram of a solvent-based PVDF-coated diaphragm in Example 19. PVDF is attached to both sides of the substrate in the form of a network, and ceramics are embedded in the network structure. Fig. 7-10 is the microstructure (embodiment 20-23) that uses the solvent-type PVDF coating membrane surface of silane coupling agent modified particle; Fig. 11 is the microstructure ( Comparative Example 4); Figure 12 is a microstructure diagram of a water-based PVDF-coated diaphragm (Comparative Example 5). The PVDF in Figure 7-10 forms a network structure, and the modified ceramic particles are embedded in the network structure, and the distribution is relatively uniform; when the overall solid content of the slurry increases or the PVDF content increases, the PVDF network on the coating surface The denser the structure; the conventional particles are used in Figure 11, the dispersion of ceramics in the slurry is poor, large-scale agglomeration occurs, and the network structure is poor; due to the use of organic solvents, PVDF is not dissolved, see Figure 12, PVDF is spherically accumulated on the base membrane surface.
表2:实施例19-25和对比例4-5涂覆膜测试结果对比情况Table 2: Comparison of coating film test results of Examples 19-25 and Comparative Examples 4-5
 the 隔膜厚度Diaphragm thickness 涂层厚度Coating thickness 面密度Areal density 透气breathable 水分值Moisture value 粘接强度(N/m)Adhesive strength (N/m)
实施例19Example 19 12.212.2 3.23.2 9.039.03 170170 167167 8.58.5
实施例20Example 20 12.412.4 3.33.3 9.569.56 173173 174174 11.211.2
实施例21Example 21 12.612.6 3.63.6 10.5410.54 180180 145145 13.313.3
实施例22Example 22 12.512.5 3.53.5 9.749.74 192192 137137 14.614.6
实施例23Example 23 12.712.7 3.63.6 9.499.49 230230 153153 20.320.3
实施例24Example 24 12.812.8 3.83.8 9.689.68 280280 162162 25.625.6
实施例25Example 25 12.412.4 3.43.4 11.6211.62 163163 203203 4.64.6
对比例4Comparative example 4 12.312.3 3.23.2 9.109.10 184184 568568 6.36.3
对比例5Comparative example 5 12.512.5 3.43.4 10.8210.82 188188 193193 0.90.9
注:低水分溶剂型PVDF涂覆隔膜与电极间粘接强度是于80℃,1MPa热压300s后,使用拉力试验机测试粘接强度。表2中粘接强度是低水分溶剂型PVDF涂覆隔膜与电极间的粘接强度。Note: The bonding strength between the low-moisture solvent-based PVDF-coated separator and the electrode is tested at 80°C and 1MPa for 300s, using a tensile tester to test the bonding strength. The bonding strength in Table 2 is the bonding strength between the low-moisture solvent-based PVDF-coated separator and the electrode.
见表2,实施例19-25中的PVDF涂覆隔膜均采用了硅烷偶联剂改性的无机粒子且所使用的溶剂为二甲基乙酰胺;而对比例4中的PVDF涂覆隔膜使用常规的无机粒子,对比例5中使用溶剂为水。检测对比结果如下,使用硅氧烷改性后的无机粒子制备的PVDF涂覆隔膜水分值较未改性陶瓷显著降低,其中实施例21和22的水分值均低于150ppm,而对比例5隔膜的水分值高于500ppm;此外,溶剂型PVDF涂覆隔膜与电极间的粘接性能(>8.5N/m)要远优于传统水性的PVDF涂覆隔膜的粘接性能(约为0.9N/m),且隔膜与电极间的粘接性能随着PVDF含量、浆料固含量(相同PVDF含量时)的增加而增大。因此,本申请的低水分溶剂型PVDF涂覆隔膜不仅具有传统涂覆隔膜低透气性的优势,而且降低了隔膜中的水分值,提升了涂层与电极极片的粘接性能,使锂电池的电性能及安全性能得到了更好的保证。See Table 2, the PVDF coated diaphragms in Examples 19-25 all adopted inorganic particles modified by silane coupling agent and the solvent used was dimethylacetamide; while the PVDF coated diaphragms in Comparative Example 4 used For conventional inorganic particles, the solvent used in Comparative Example 5 is water. The test and comparison results are as follows. The moisture value of the PVDF coated diaphragm prepared by using siloxane-modified inorganic particles is significantly lower than that of unmodified ceramics. The moisture values of Examples 21 and 22 are both lower than 150ppm, while the comparative example 5 The moisture value of the diaphragm is higher than 500ppm; in addition, the adhesive performance between the solvent-based PVDF-coated diaphragm and the electrode (> 8.5N/m) is much better than that of the traditional water-based PVDF-coated diaphragm (approximately 0.9N/m), and the adhesion between the separator and the electrode increases with the increase of PVDF content and slurry solid content (at the same PVDF content). Therefore, the low-moisture solvent-type PVDF coated diaphragm of the present application not only has the advantages of low air permeability of traditional coated diaphragms, but also reduces the moisture value in the diaphragm, improves the bonding performance of the coating and the electrode pole piece, and makes lithium The electrical performance and safety performance of the battery are better guaranteed.
以上所述,仅为本公开的一些实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以权利要求的保护范围为准。The above are only some implementations of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art can easily think of various equivalents within the technical scope of the present disclosure. Modifications or replacements should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be determined by the protection scope of the claims.
工业实用性Industrial Applicability
本公开第一方面提供的复合隔膜具有优异的粘结性能和耐热性能,并且其水分含量低,能够保证二次电池同时具有较高的安全性能和良好的电化学性能,可广泛应用于锂电池技术领域,具有优异的工业应用性能。同时本公开第二方面提供了低水分溶剂型PVDF涂覆隔膜及其制备方法,该低水分溶剂型PVDF涂覆隔膜具有含水量低且与电池极片间的粘接性能优异等优点,同样可广泛应用于锂电池技术领域,同样具有优越的应用性能和广阔的市场前景。The composite separator provided by the first aspect of the present disclosure has excellent bonding performance and heat resistance, and its moisture content is low, which can ensure that the secondary battery has high safety performance and good electrochemical performance at the same time, and can be widely used in lithium In the field of battery technology, it has excellent industrial application performance. At the same time, the second aspect of the present disclosure provides a low-moisture solvent-based PVDF coated diaphragm and a preparation method thereof. The low-moisture solvent-based PVDF coated diaphragm has the advantages of low water content and excellent adhesion to battery pole pieces, and can also be used Widely used in the field of lithium battery technology, it also has superior application performance and broad market prospects.

Claims (23)

  1. 一种复合隔膜,包括基膜以及设置在所述基膜至少一个表面上的涂层,其特征在于,所述涂层包括硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯树脂、高耐热聚合物以及粘结剂。A composite diaphragm, comprising a base film and a coating disposed on at least one surface of the base film, characterized in that the coating includes inorganic ceramic particles modified by a silane coupling agent, polyvinylidene fluoride resin, high Heat resistant polymers and adhesives.
  2. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    按基于所述涂层的总重量为100份计,所述涂层包括:According to 100 parts based on the total weight of the coating, the coating comprises:
    硅烷偶联剂改性的无机陶瓷颗粒,40~80份,Inorganic ceramic particles modified by silane coupling agent, 40-80 parts,
    聚偏氟乙烯树脂,0.01~50份,Polyvinylidene fluoride resin, 0.01 to 50 parts,
    高耐热聚合物,0.01~50份,High heat-resistant polymer, 0.01-50 parts,
    粘结剂,0.1~15份;Binder, 0.1 to 15 parts;
    可选地,按基于所述涂层的总重量为100份计,所述涂层包括:Optionally, based on the total weight of the coating as 100 parts, the coating includes:
    硅烷偶联剂改性的无机陶瓷颗粒,40~70份,Inorganic ceramic particles modified by silane coupling agent, 40-70 parts,
    聚偏氟乙烯树脂,8~40份,Polyvinylidene fluoride resin, 8-40 parts,
    高耐热聚合物,8~40份,High heat-resistant polymer, 8 to 40 parts,
    粘结剂,2~10份。Binder, 2 to 10 parts.
  3. 根据权利要求1或2所述的复合隔膜,其特征在于,所述聚偏氟乙烯树脂与所述高耐热聚合物的重量比为0.1:99.9~99.9:0.1,可选地为1:4~4:1,可选地为1:2~3:2。The composite diaphragm according to claim 1 or 2, characterized in that the weight ratio of the polyvinylidene fluoride resin to the high heat-resistant polymer is 0.1:99.9-99.9:0.1, optionally 1:4 ~4:1, optionally 1:2~3:2.
  4. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    所述硅烷偶联剂与所述无机陶瓷颗粒的重量比为0.01:99.99~2:98,可选地为0.1:99.9~1:99,和/或,The weight ratio of the silane coupling agent to the inorganic ceramic particles is 0.01:99.99 to 2:98, optionally 0.1:99.9 to 1:99, and/or,
    所述硅烷偶联剂改性的无机陶瓷颗粒的体积平均粒径Dv50为0.2μm~1.0μm,可选地为0.3μm~0.8μm,可选地为0.4μm~0.7μm。The volume average particle diameter Dv50 of the inorganic ceramic particles modified by the silane coupling agent is 0.2 μm˜1.0 μm, optionally 0.3 μm˜0.8 μm, optionally 0.4 μm˜0.7 μm.
  5. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    所述无机陶瓷颗粒选自氧化铝、勃姆石、碳酸钙、水滑石、蒙脱土、尖晶石、莫来石、二氧化钛、二氧化硅、二氧化锆、氧化镁、氧化钙、氧化铍、氢氧化镁、氮化硼、氮化硅、氮化铝、氮化钛、碳化硼、碳化硅、碳化锆中的一种或几种,和/或,The inorganic ceramic particles are selected from alumina, boehmite, calcium carbonate, hydrotalcite, montmorillonite, spinel, mullite, titanium dioxide, silicon dioxide, zirconium dioxide, magnesium oxide, calcium oxide, beryllium oxide , one or more of magnesium hydroxide, boron nitride, silicon nitride, aluminum nitride, titanium nitride, boron carbide, silicon carbide, zirconium carbide, and/or,
    所述硅烷偶联剂的分子式为Y-Si(OX) 3,其中,X各自独立地表示-CH 3、-C 2H 5、-(C=O)CH 3、或-(C=O)C 2H 5,Y表示C1~C10烷基、C1~C10烷氧基、C2~C10烯基、C2~C10烷氧基、C2~C5氧杂环烷基、氨基、甲基丙烯酰氧基、丙烯酰氧基中的一种或几种的组合,可选地,Y表示C1~C10烷基、或C1~C10烷氧基, The molecular formula of the silane coupling agent is Y-Si(OX) 3 , wherein each X independently represents -CH 3 , -C 2 H 5 , -(C=O)CH 3 , or -(C=O) C 2 H 5 , Y represents C1~C10 alkyl, C1~C10 alkoxy, C2~C10 alkenyl, C2~C10 alkoxy, C2~C5 oxetanealkyl, amino, methacryloyloxy , acryloyloxy group or a combination of several, optionally, Y represents a C1~C10 alkyl group, or a C1~C10 alkoxy group,
    可选地,所述硅烷偶联剂选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基(1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷、γ-氨丙基三乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或几种,Optionally, the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxysilane, Ethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyl Triethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane Silane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxy Silane, isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy(3-methoxy propyl)silane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-glycidyl etheroxypropyltrimethoxysilane, γ-(methacryloyloxy)propane One of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltriethoxysilane or several,
    可选地,所述硅烷偶联剂选自甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、正丁基三乙氧基硅烷、异丁基三乙氧基硅烷、(3,3-二甲基丁基)三乙氧基硅烷、正己基三乙氧基硅烷、正辛基三乙氧基硅烷、异辛基三乙氧基硅烷、正癸基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、正丙基三甲氧基硅烷、异丙基三甲氧基硅烷、丁基三甲氧基硅烷、异丁基三甲氧基硅烷、叔丁基三甲氧基硅烷、正戊基三甲氧基硅烷、三甲氧基(1,1,2-三甲基丙基)-硅烷、正己基三甲氧基硅烷、正辛基三甲氧基硅烷、异辛基三甲氧基硅烷、正癸基三甲氧基硅烷、(甲氧甲基)三乙氧基硅烷、(甲氧基甲基)三甲氧基硅烷、三甲氧基(3-甲氧基丙基)硅烷中的一种或几种。Optionally, the silane coupling agent is selected from methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, n-butyltriethoxysilane, isobutyltriethoxysilane, Ethoxysilane, (3,3-dimethylbutyl)triethoxysilane, n-hexyltriethoxysilane, n-octyltriethoxysilane, isooctyltriethoxysilane, n-decyl Triethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, n-propyltrimethoxysilane, isopropyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane Silane, tert-butyltrimethoxysilane, n-pentyltrimethoxysilane, trimethoxy(1,1,2-trimethylpropyl)-silane, n-hexyltrimethoxysilane, n-octyltrimethoxy Silane, isooctyltrimethoxysilane, n-decyltrimethoxysilane, (methoxymethyl)triethoxysilane, (methoxymethyl)trimethoxysilane, trimethoxy(3-methoxy One or more of propyl) silanes.
  6. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    所述聚偏氟乙烯树脂的重均分子量为20万~150万,熔点为137℃~158℃,可选地,所述聚偏氟乙烯树脂的重均分子量为60万~150万,熔点为137℃~156℃,可选地,所述聚偏氟乙烯树脂的重均分子量为100万~150万,熔点为137℃~152℃;和/或,The polyvinylidene fluoride resin has a weight average molecular weight of 200,000 to 1.5 million and a melting point of 137°C to 158°C. Optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 600,000 to 1.5 million and a melting point of 137°C to 156°C, optionally, the polyvinylidene fluoride resin has a weight average molecular weight of 1 million to 1.5 million and a melting point of 137°C to 152°C; and/or,
    所述高耐热聚合物选自聚酰亚胺、聚醚酰亚胺、芳纶、芳砜纶中的一种或几种;和/或,The high heat-resistant polymer is selected from one or more of polyimide, polyetherimide, aramid, and sulfonamide; and/or,
    所述粘结剂选自丙烯酸酯类粘结剂。The adhesive is selected from acrylate adhesives.
  7. 根据权利要求1所述的复合隔膜,其特征在于,所述基膜选自聚烯烃多孔膜、无纺布、玻璃纤维中的一种或几种,The composite diaphragm according to claim 1, wherein the base film is selected from one or more of polyolefin porous membranes, non-woven fabrics, and glass fibers,
    可选地,所述基膜的材质选自聚乙烯、聚丙烯、聚酰亚胺、聚偏氟乙烯、偏氟乙烯-六氟丙烯共聚物、聚酰胺、 聚对苯二甲酸乙二醇酯中的一种或多种。Optionally, the material of the base film is selected from polyethylene, polypropylene, polyimide, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, polyamide, polyethylene terephthalate one or more of.
  8. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    所述基膜的厚度为4μm~12μm,孔隙率为30%~50%,可选地,所述基膜的厚度为7μm~12μm,孔隙率为35%~45%;和/或,The base film has a thickness of 4 μm to 12 μm and a porosity of 30% to 50%, optionally, the base film has a thickness of 7 μm to 12 μm and a porosity of 35% to 45%; and/or,
    所述涂层的厚度为0.2μm~3μm,可选地为1μm~2μm;和/或,The coating has a thickness of 0.2 μm to 3 μm, optionally 1 μm to 2 μm; and/or,
    所述复合隔膜的总厚度为4μm~18μm,可选地为9μm~16μm。The total thickness of the composite separator is 4 μm˜18 μm, optionally 9 μm˜16 μm.
  9. 根据权利要求1所述的复合隔膜,其特征在于,The composite diaphragm according to claim 1, characterized in that,
    所述复合隔膜的涂层与涂层之间的粘结强度≥3N/m,可选地≥5N/m,可选地≥10N/m;The bonding strength between coatings of the composite diaphragm is ≥3N/m, optionally ≥5N/m, optionally ≥10N/m;
    所述复合隔膜于130℃保持60min后,纵向方向的热收缩率≤13%,横向方向的热收缩率≤13%,可选地,纵向方向的热收缩率≤7%,横向方向的热收缩率≤7%,可选地,纵向方向的热收缩率≤5%,横向方向的热收缩率≤5%;After the composite diaphragm is kept at 130°C for 60 minutes, the heat shrinkage rate in the longitudinal direction is ≤13%, and the heat shrinkage rate in the transverse direction is ≤13%. Optionally, the heat shrinkage rate in the longitudinal direction is ≤7%, and the heat shrinkage rate in the transverse direction is rate≤7%, optionally, the heat shrinkage rate in the longitudinal direction is less than or equal to 5%, and the heat shrinkage rate in the transverse direction is less than or equal to 5%;
    所述复合隔膜于110℃保持10min后,水分质量百分含量≤500ppm,可选地≤300ppm;After the composite diaphragm is kept at 110°C for 10 minutes, the moisture mass percentage is ≤500ppm, optionally ≤300ppm;
    所述复合隔膜的透气度≤450s/100cc,可选地≤300s/100cc,可选地≤250s/100cc。The air permeability of the composite membrane is ≤450s/100cc, optionally ≤300s/100cc, optionally ≤250s/100cc.
  10. 一种复合隔膜的制备方法,包括如下步骤:A preparation method of a composite diaphragm, comprising the steps of:
    将聚偏氟乙烯树脂溶于第一有机溶剂中制备成聚偏氟乙烯胶液,将高耐热聚合物溶于第二有机溶剂中制备成高耐热聚合物胶液;dissolving polyvinylidene fluoride resin in a first organic solvent to prepare a polyvinylidene fluoride glue, and dissolving a high heat-resistant polymer in a second organic solvent to prepare a high heat-resistant polymer glue;
    将硅烷偶联剂改性的无机陶瓷颗粒、聚偏氟乙烯胶液、高耐热聚合物胶液、粘结剂在第三有机溶剂中混合均匀得到浆料;uniformly mixing inorganic ceramic particles modified by a silane coupling agent, polyvinylidene fluoride glue, high heat-resistant polymer glue, and a binder in a third organic solvent to obtain a slurry;
    将所得到的浆料涂布在基膜的至少一个表面上,干燥后得到复合隔膜。The obtained slurry is coated on at least one surface of the base film and dried to obtain a composite diaphragm.
  11. 根据权利要求10所述的方法,其特征在于,The method according to claim 10, characterized in that,
    所述第一有机溶剂选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种,和/或,The first organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, dimethyl sulfoxide, and/or,
    所述第二有机溶剂选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种,和/或,The second organic solvent is selected from one or more of dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, dimethyl sulfoxide, and/or,
    所述第三有机溶剂为组分1与组分2的混合液,组分1选自二甲基乙酰胺、二甲基甲酰胺、N-甲基吡咯烷酮、丙酮、二甲基亚砜中的一种或几种,组分2选自三丙二醇、丙二醇、乙醇中的一种或几种,组分1与组分2的重量比为10:90~40:60,可选地为20:80~30:70;The third organic solvent is a mixed solution of component 1 and component 2, and component 1 is selected from dimethylacetamide, dimethylformamide, N-methylpyrrolidone, acetone, dimethyl sulfoxide One or more, component 2 is selected from one or more of tripropylene glycol, propylene glycol, ethanol, the weight ratio of component 1 to component 2 is 10:90~40:60, optionally 20: 80~30:70;
    可选地,所述第一有机溶剂和所述第二有机溶剂相同。Optionally, the first organic solvent and the second organic solvent are the same.
  12. 根据权利要求10所述的方法,还包括步骤:将硅烷偶联剂与无机陶瓷颗粒在60℃~200℃下反应得到硅烷偶联剂改性的无机陶瓷颗粒。The method according to claim 10, further comprising the step of: reacting the silane coupling agent with the inorganic ceramic particles at 60° C. to 200° C. to obtain inorganic ceramic particles modified by the silane coupling agent.
  13. 一种二次电池,包括根据权利要求1-9中任一项所述的复合隔膜或根据权利要求10-12中任一项所述的方法制备的复合隔膜。A secondary battery, comprising the composite separator according to any one of claims 1-9 or the composite separator prepared according to the method according to any one of claims 10-12.
  14. 一种低水分溶剂型PVDF涂覆隔膜,其特征在于:所述隔膜包括聚烯烃基材微孔膜和在基材一面或两面形成PVDF涂覆层;该PVDF涂覆层包括:硅烷偶联剂进行改性的无机粒子、PVDF树脂、丙烯酸酯类胶粘剂;所述涂覆隔膜于100~120℃处理5~15min,使用库仑法微量水分测试仪测试隔膜水分,水分值低于500ppm。A low-moisture solvent-type PVDF coating diaphragm is characterized in that: the diaphragm includes a polyolefin substrate microporous film and a PVDF coating layer is formed on one or both sides of the substrate; the PVDF coating layer includes: a silane coupling agent Modified inorganic particles, PVDF resin, and acrylic adhesive; the coated diaphragm is treated at 100-120°C for 5-15 minutes, and the moisture of the diaphragm is tested by a coulometric moisture tester, and the moisture value is lower than 500ppm.
  15. 根据权利要求14所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:所述隔膜涂覆面和电池极片贴合,于80℃,1MPa热压300s后,使用拉力试验机测试粘接强度,涂层与电池极片的粘接强度为5-30N/m。The low-moisture solvent-based PVDF-coated separator according to claim 14, characterized in that: the coated surface of the separator is bonded to the battery pole piece, and after hot pressing at 80°C and 1MPa for 300s, the bonding strength is tested using a tensile tester , The bonding strength between the coating and the battery pole piece is 5-30N/m.
  16. 根据权利要求14所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:聚烯烃基材微孔膜为PE锂电池隔膜、PE/PP锂电池隔膜中的一种;微孔膜的厚度为5-12μm。The low-moisture solvent-type PVDF coating diaphragm according to claim 14 is characterized in that: the polyolefin substrate microporous film is a kind of in PE lithium battery diaphragm, PE/PP lithium battery diaphragm; The thickness of microporous film is 5-12 μm.
  17. 根据权利要求14所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:PVDF湿法涂覆层中:PVDF树脂为1-10份,硅烷偶联剂进行改性的无机粒子为5-15份,丙烯酸酯类胶粘剂为0.1-5份。The low-moisture solvent-type PVDF coating diaphragm according to claim 14, characterized in that: in the PVDF wet coating layer: 1-10 parts of PVDF resin, 5-15 parts of inorganic particles modified by silane coupling agent parts, 0.1-5 parts for acrylic adhesives.
  18. 根据权利要求14所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:硅烷偶联剂进行改性的无机粒子为氧化铝、勃姆石、二氧化硅、二氧化钛,水滑石和蒙脱土中的至少一种。The low-moisture solvent-type PVDF coating diaphragm according to claim 14, characterized in that: the inorganic particles modified by the silane coupling agent are alumina, boehmite, silicon dioxide, titanium dioxide, hydrotalcite and montmorillonite at least one of the
  19. 根据权利要求17所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:所使用的硅烷偶联剂为辛基三乙氧基硅烷、甲基三乙氧基硅烷、甲基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、N-(β一氨乙基)-γ-氨丙基三甲(乙)氧基硅烷、氨丙基三甲(乙)氧基硅烷中的一种或几种。The low-moisture solvent-type PVDF coating diaphragm according to claim 17, characterized in that: the silane coupling agent used is octyltriethoxysilane, methyltriethoxysilane, methyltrimethoxysilane , γ-aminopropyltriethoxysilane, γ-glycidyl etheroxypropyltrimethoxysilane, γ-(methacryloyloxy)propyltrimethoxysilane, N-(β-aminoethyl) -One or more of γ-aminopropyltrimethyl(ethyl)oxysilane and aminopropyltrimethyl(ethyl)oxysilane.
  20. 根据权利要求18所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:硅烷链在改性后的无机粒子中重量占比不高于2%。The low-moisture solvent-based PVDF-coated diaphragm according to claim 18, characterized in that the weight ratio of the silane chain in the modified inorganic particles is not higher than 2%.
  21. 根据权利要求18所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:PVDF湿法涂覆层的制备方法为:将PVDF树脂溶于有机溶剂1中制备成PVDF胶液,将PVDF胶液、硅烷偶联剂进行改性的无机粒子、丙烯酸酯类胶 粘剂、有机溶剂2混合均匀得到涂布液,将涂布液均匀的涂布于聚乙烯多孔基材表面,将涂覆好的湿膜依次浸入到凝固液中,待湿膜固化后依次水洗、干燥,得到低水分溶剂型PVDF涂覆隔膜。The low-moisture solvent-type PVDF coating diaphragm according to claim 18, characterized in that: the preparation method of the PVDF wet coating layer is: dissolving the PVDF resin in the organic solvent 1 to prepare PVDF glue, and dissolving the PVDF glue , silane coupling agent modified inorganic particles, acrylic adhesive, and organic solvent 2 are mixed uniformly to obtain a coating liquid, and the coating liquid is evenly coated on the surface of the polyethylene porous substrate, and the coated wet film Immerse in the coagulation solution in sequence, and after the wet film solidifies, wash with water and dry in sequence to obtain a low-moisture solvent-type PVDF-coated separator.
  22. 根据权利要求20所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:有机溶剂1为二甲基乙酰胺,有机溶剂2为体积比3~10:1~5的二甲基乙酰胺和三丙二醇;The low-moisture solvent-type PVDF coating diaphragm according to claim 20 is characterized in that: the organic solvent 1 is dimethylacetamide, and the organic solvent 2 is dimethylacetamide and dimethylacetamide with a volume ratio of 3-10:1-5 Tripropylene glycol;
    PVDF树脂与有机溶剂1的质量比为1:3~8;PVDF胶液与有机溶剂2的质量比为1:3~8。The mass ratio of PVDF resin to organic solvent 1 is 1:3-8; the mass ratio of PVDF glue to organic solvent 2 is 1:3-8.
  23. 根据权利要求20所述的低水分溶剂型PVDF涂覆隔膜,其特征在于:凝固液是质量比为25~35:10~20:50~70的二甲基乙酰胺、三丙二醇和水。The low-moisture solvent-type PVDF coated diaphragm according to claim 20, characterized in that the coagulation liquid is dimethylacetamide, tripropylene glycol and water with a mass ratio of 25-35:10-20:50-70.
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