WO2023004910A1 - Stair climbing machine and control method therefor - Google Patents
Stair climbing machine and control method therefor Download PDFInfo
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- WO2023004910A1 WO2023004910A1 PCT/CN2021/114655 CN2021114655W WO2023004910A1 WO 2023004910 A1 WO2023004910 A1 WO 2023004910A1 CN 2021114655 W CN2021114655 W CN 2021114655W WO 2023004910 A1 WO2023004910 A1 WO 2023004910A1
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- Prior art keywords
- stair climbing
- climbing machine
- threshold range
- horizontal inclination
- threshold
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- 230000009194 climbing Effects 0.000 title claims abstract description 571
- 238000000034 method Methods 0.000 title claims abstract description 60
- 241001503987 Clematis vitalba Species 0.000 claims description 65
- 238000005452 bending Methods 0.000 abstract description 16
- 230000005484 gravity Effects 0.000 description 32
- 230000008569 process Effects 0.000 description 23
- 230000000694 effects Effects 0.000 description 9
- 239000007787 solid Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012954 risk control Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 208000003028 Stuttering Diseases 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D63/00—Motor vehicles or trailers not otherwise provided for
- B62D63/02—Motor vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D63/00—Motor vehicles or trailers not otherwise provided for
- B62D63/02—Motor vehicles
- B62D63/04—Component parts or accessories
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
Definitions
- the invention relates to the technical field of auxiliary transport equipment, in particular to a stair climbing machine and a control method thereof.
- the stair climbing machine is a commonly used equipment for auxiliary handling activities. According to the working principle, the stair climbing machine can be divided into a crawler type stair climbing machine and a stepping type stair climbing machine.
- a stair climbing machine generally includes a body, a handle, a running mechanism and a driving motor, and the driving motor drives the running mechanism forward to realize the action of climbing stairs.
- the driving motor drives the running mechanism forward to realize the action of climbing stairs.
- the force applied by the operator to the stable machine state has a direct relationship with the horizontal inclination of the machine, which makes when the operator does not grasp the angle of the machine accurately, it will affect the attitude of the stair climbing machine in the process of climbing stairs (that is, the posture of the stair climbing machine) Angle), resulting in the inability to balance the tilting force, the machine turns outwards, and eventually causes damage to goods and even personnel.
- the object of the present invention is to provide a stair climbing machine and its control method, judge the relationship between the horizontal inclination angle of the stair climbing machine and the safety angle range according to the running posture of the stair climbing machine, and then issue corresponding prompts, thereby reminding the operator to climb the stairs
- the operating attitude of the stair climbing machine is controlled within the safe angle range, so that the tilting force of the stair climbing machine is small, so as to solve the problem in the prior art when the operator does not grasp the angle of the stair climbing machine accurately, which affects the climbing process of the stair climbing machine As a result, the tilting force cannot be balanced, and the stair climbing machine turns outwards, which eventually causes damage to goods and even personnel.
- an embodiment of the present invention provides a control method for a stair climbing machine, including:
- the running posture of the stair climbing machine is the horizontal inclination of the stair climbing machine
- the embodiment of the present invention also provides a stair climbing machine, comprising:
- Angle identification module used to obtain the running posture of the stair climbing machine in real time;
- the running posture of the stair climbing machine is the horizontal inclination angle of the stair climbing machine;
- the control module is used to judge the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range, and control the prompt module to issue corresponding prompts according to the judgment result.
- the stair climbing machine and its control method judge the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range according to the running posture of the stair climbing machine, and then issue corresponding prompts, thereby reminding the operator to climb the stairs.
- the operating attitude of the stair climbing machine is controlled within the safe angle range, so that the tilting force of the stair climbing machine is small, so that the operator can make the stair climbing machine go up or down stairs stably without spending a lot of force, avoiding jamming
- the operator does not need to bend over for a long time to carry out the operation, and the user experience is good.
- Fig. 1 is a schematic flow chart of a control method for a stair climbing machine provided by a certain embodiment of the present invention
- Fig. 2 is a schematic diagram of the scene when the horizontal inclination angle A of the stair climbing machine provided by a certain embodiment of the present invention is relatively large;
- Fig. 3 is a schematic diagram of the scene when the horizontal inclination angle A of the stair climbing machine provided by an embodiment of the present invention is equal to the safety angle ⁇ ;
- Fig. 4 is a schematic diagram of the scene when the horizontal inclination A of the stair climbing machine provided by a certain embodiment of the present invention is small;
- Fig. 5 is a schematic flow chart of a control method for a stair climbing machine provided by another embodiment of the present invention.
- Fig. 6 is a schematic flowchart of a control method for a stair climbing machine provided in another embodiment of the present invention.
- Fig. 7 is a schematic diagram of the relationship between the horizontal inclination A and the time t during the climbing process of the stair climbing machine provided by a certain embodiment of the present invention.
- Fig. 8 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention.
- Fig. 9 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention.
- Fig. 10 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention.
- Fig. 11 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention.
- Fig. 12 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention.
- Fig. 13 is a schematic diagram of the module connection structure of the stair climbing machine provided by a certain embodiment of the present invention.
- the embodiment of the present invention provides a kind of control method of stair climbing machine 10, comprises the following steps:
- judging the relationship between the horizontal inclination of the stair climbing machine 10 and the safe angle range includes judging whether the horizontal inclination of the stair climbing machine 10 falls within the range of the safe angle range.
- the control method of the stair climbing machine 10 of the present invention is applied to a stair climbing machine that requires manual manipulation, such as a stepping stair climbing machine.
- a stair climbing machine that requires manual manipulation
- the stepping type stair climbing machine climbs the stairs, its support arm 12 has a larger vibration amplitude when going up and down the steps step by step, and more needs to be manually controlled and operated. Therefore, the present invention takes the stepping stair climbing machine as an example to describe the control method of the stair climbing machine 10 of the present invention in detail.
- the running posture of the stair climbing machine 10 can be obtained in real time, so as to judge the magnitude of the overturning force that may be generated by the stair climbing machine 10 at present.
- the running posture of the stair climbing machine 10 is characterized by the horizontal inclination A of the stair climbing machine 10, more specifically, the angle between the fuselage 11 of the stair climbing machine 10 and the horizontal plane .
- the fuselage 11 of the stair climbing machine 10 is usually perpendicular to the ground, and the horizontal inclination A of the stair climbing machine 10 is 90° at this moment.
- the operator When preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the erect state to the operator's direction, so that the operator can operate the stair climbing machine 10 to go up and down the stairs. A gradually decreases from 90° until it reaches the safe angle ⁇ .
- the horizontal inclination A of the stair climbing machine 10 is obtained by the angle recognition module 13 , and the angle recognition module 13 can be set on the fuselage 11 .
- the angle recognition module 13 includes but is not limited to a gyroscope, an acceleration sensor or other motion processing sensors.
- the operable safety angle ⁇ of the stair climbing machine 10 has a certain relationship with factors such as the height of the operator, the center of gravity G of the cargo 20 and the stair climbing machine 10, the step height of the stairs, and the gradient of the stairs.
- a general safety angle ⁇ such as 40°, 45°, 50°, 55° or 60°. If it is a special case, the safety angle ⁇ can be specially customized.
- the stair climbing machine 10 actively obtains its current horizontal inclination A and judges whether it deviates from the safe angle ⁇ , and then sends out corresponding prompts according to the judgment result, so that the operator can perform corresponding processing.
- a correct prompt is issued to remind the user that the stair climbing machine 10 can be normally operated up and down stairs according to the current horizontal inclination A. If the current horizontal inclination A of the stair climbing machine 10 deviates from the safe angle ⁇ , an alarm prompt and a shutdown prompt will be issued to remind the user that the current horizontal inclination A is an unsafe angle.
- the stair climbing machine 10 is susceptible to external vibrations during the process of climbing stairs, such as the vibration caused by the user's unstable grip or the vibration caused by the fulcrum O of the support arm 12 falling into the potholes on the stair surface, which causes the angle recognition module 13 to collect
- the angle data of the stair climber 10 fluctuates, so that the horizontal inclination A of the stair climber 10 deviates from the safe angle ⁇ , which causes the stair climber 10 to start and stop frequently, and there is a jam problem, which seriously affects the user experience.
- step S20 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and sends a corresponding prompt according to the judgment result, including the following steps:
- step S21 includes:
- the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ⁇ 2 of the first threshold range ⁇ 1 , for example, the horizontal inclination A of the stair climbing machine 10 is 90°, and the overturning force of the stair climbing machine 10 is relatively large. At this time, if the motor is started, it will be difficult to restore the balance of the stairs and tip over. At this time, the stair climber 10 sends a prompt to remind the operator to change the current horizontal inclination A of the stair climber 10 .
- the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ⁇ 1 of the first threshold range ⁇ 1 , for example, the horizontal inclination A of the stair climbing machine 10 is 20°, the handrail of the stair climbing machine 10 is low, and the user's bending degree At the same time, at this angle, the center of gravity of the stair climbing machine 10 and the cargo 20 is too close to the operator, and even causes the stair climbing machine 10 to sink to the stairs and cannot go up and down the stairs.
- the stair climbing machine 10 sends out a prompt , such as an alarm prompt and a shutdown prompt, to remind the operator to adjust the running posture of the stair climbing machine 10 to within ⁇ 1 ⁇ 2.
- the tipping force of the stair climber 10 is small (non-minimum), and the stairs are started at this time
- the motor of the stair climbing machine 10 is safe to operate up and down stairs, and the operator does not need to bend over excessively, and the comfort is high.
- the stair climbing machine 10 sends a correct prompt to remind the operator that he does not need to stop the machine, and can continue to maintain this posture to go up and down the stairs.
- the operator can still adjust the horizontal inclination A of the stair climbing machine 10 to the above-mentioned safe angle ⁇ .
- the relationship between the horizontal inclination A of the stair climbing machine 10 and the safe angle range is judged according to the running posture of the stair climbing machine 10, and then a corresponding prompt is issued, thereby reminding the operator to move the stair climbing machine 10
- the operating attitude of the stair climber 10 is controlled within the safe angle range, so that the tilting force of the stair climber 10 is small, so that the operator can make the stair climber 10 go up and down stairs stably without spending a lot of force, and avoid jamming.
- There is no problem of stuttering and at the same time, the operator can carry out the operation without bending over for a long time, and the user experience is good.
- the safe angle range further includes a second threshold range ⁇ 2
- the first threshold range ⁇ 1 is a subset of the second threshold range ⁇ 2 .
- the operator In actual use, when preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the upright state to the direction of the operator. At this time, the horizontal inclination A of the stair climbing machine 10 gradually decreases from 90° to a safe angle.
- the angle recognition module 13 collects There is a jitter value in the angle data, and this jitter belongs to the normal jitter of the stepping stair climbing machine going up and down stairs.
- this embodiment provides the following technical solutions:
- the second threshold range ⁇ 2 ( ⁇ 3 ⁇ 2 ⁇ 4) is designed, To allow the stair climber 10 to keep working normally in a larger angle range.
- the first threshold range ⁇ 1 is a subset of the second threshold range ⁇ 2 .
- judging the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 and/or the second threshold range ⁇ 2 includes: judging the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 , judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the second threshold range ⁇ 2, or judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 and the second threshold range ⁇ 2.
- step S22 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range ⁇ 1 and/or the second threshold range ⁇ 2 , and sends corresponding prompts according to the judgment result, Include the following steps:
- the safety angle range is selected as the first threshold range ⁇ 1 , and the stair climbing machine 10 operates within the first threshold value range ⁇ 1 , not only the tilting force of the stair climbing machine 10 is relatively small, but also safe and reliable , the operator does not need to exert a large downward force, and at the same time does not need to bend over excessively to operate, and the user experience is good.
- the stair climbing machine 10 goes up and down one step, because the stair climbing machine 10 has entered the normal operation state of going up and down stairs, the stair climbing machine 10 will have the normal vibration of going up and down the steps, so it is necessary to increase the first threshold range ⁇ 1 to eliminate the effects of jitter.
- the jitter value is increased on the basis of the upper limit value of the first threshold range ⁇ 1
- the jitter value is reduced on the basis of the lower limit value of the first threshold value range ⁇ 1 to form the second threshold value range ⁇ 2
- the second threshold value The range ⁇ 2 is still within the safe operating range.
- the first threshold range ⁇ 1 is limited to use when the stair climbing machine 10 moves on the first step.
- the second threshold value range ⁇ 2 is used after the stair climber 10 runs normally for one step, for example, when the stair climber 10 advances to the second level and the next step, the safe angle range is larger, but it is also in safe operation within the angle range.
- the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt to remind the operator to climb the stairs
- the horizontal inclination angle A of the machine 10 is adjusted to be within ⁇ 1 ⁇ 2. If the horizontal inclination A of the stair climbing machine 10 is within ⁇ 1 ⁇ 2, it means that the stair climbing machine 10 is working within the safe angle range. At this time, the stair climbing machine 10 will send out a correct prompt to remind the operator to continue to maintain this angle without stopping the machine. You can go up and down the stairs.
- the horizontal inclination A of the stair climbing machine 10 is greater than ⁇ 2, it indicates that the stair climbing machine 10 is in a state of high tipping risk and it is not suitable to continue working.
- the horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 sends out a correct prompt.
- step S20 specifically includes the following situations:
- the horizontal inclination A of the stair climbing machine 10 is less than ⁇ 3, it indicates that the user bends too much and the experience effect is poor.
- the horizontal inclination angle A of the building machine 10 is adjusted to be within ⁇ 1 ⁇ 2.
- the horizontal inclination A of the stair climber 10 is greater than or equal to ⁇ 3 and less than ⁇ 1, it indicates that the stair climber 10 has been working within the safe angle range, but the user is still bending over a large degree, and at this time the stair climber 10 sends out an alarm Prompt, instead of stopping directly, and remind the operator to adjust the horizontal inclination A of the stair climbing machine 10 to within ⁇ 1 ⁇ 2, so as to improve user comfort.
- the stair climbing machine 10 sends out a correct prompt to remind the operator that there is no need to stop the machine and continue to maintain This posture can go up and down the stairs.
- the stair climbing machine 10 sends out an alarm at this time , instead of stopping directly, and reminding the operator to adjust the horizontal inclination angle A of the stair climbing machine 10 to within ⁇ 1 ⁇ 2, so as to reduce the overturning force of the stair climbing machine 10.
- the stair climbing machine 10 will directly send out an alarm prompt and a shutdown prompt for shutdown protection, and at the same time remind the operator that the current tipping risk is high and it is not suitable to continue working.
- the operator needs to release the start switch first, and then press the start switch again to enter the normal operation again.
- the stair climbing machine 10 can send corresponding prompts according to its horizontal inclination A and its climbing position, thereby reminding the operator to control the horizontal inclination A of the stair climbing machine 10 within a suitable safe angle range, so that the stair climbing machine 10
- the overturning force is small, and the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force, avoiding the problem of stuck, and the operator can perform the operation without bending over for a long time.
- the user experience is good.
- the suitable slope of the stairs is usually 20°-45°, among which 30° is more commonly used, and the slope range of 45°-60° can be used for special stairs with small flow of people and not commonly used, and the slope above 60° Slope ranges are often used for ladders used for fire protection or maintenance.
- this embodiment sets the first threshold range ⁇ 1 and the second threshold range ⁇ 2 for suitable stairs of 20° to 45° and special stairs of 45° to 60°
- the first threshold range ⁇ 1 is 40°-60°
- the second threshold range ⁇ 2 is 35°-65°.
- first threshold range ⁇ 1 and the second threshold range ⁇ 2 may also be other ranges, which are not limited here.
- the second threshold range ⁇ 2 can be adjusted according to the gradient of the stairs, the larger the gradient of the stairs, the greater the difference between the lower limit of the second threshold range ⁇ 2 and the lower limit of the first threshold range ⁇ 1 Smaller, the smaller the difference between the upper limit of the second threshold range ⁇ 2 and the upper limit of the first threshold range ⁇ 1 .
- the stair climbing machine 10 has a horizontal inclination angle A within the first threshold range ⁇ 1 or the second threshold range ⁇ 2 when working on stairs with a relatively gentle slope, the operator has a larger space for operation. The degree of bending does not have to be that great. While working on stairs with a relatively steep slope, if the horizontal inclination A of the stair climbing machine 10 is within the first threshold range ⁇ 1 or the second threshold range ⁇ 2, the operator has less room for operation and a greater degree of bending.
- the second threshold range ⁇ 2 of the present embodiment can be adjusted according to the gradient of the stairs. The lower the difference of the lower limit value of .
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 35° ⁇ 65°
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 38° ⁇ 65°
- the lower limit of the second threshold range ⁇ 2 is the same as the first threshold
- the stair climbing machine 10 When the lower limit value is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to lift the stair climbing machine 10 until a correct prompt is issued. In this way, the degree of bending of the operator is not so great, and the user experience effect is good.
- Fig. 2-Fig. 4 when the operator is operating the stair climbing machine 10, usually one foot (hereinafter referred to as the front foot) steps on the first level of stairs, and the other foot (hereinafter referred to as the rear foot) steps on the upper level.
- the upper body needs to lean forward slightly, so the center of gravity of the operator is shifted to the front foot, so as to apply downward force F2 to the stair climber 10 while maintaining personal safety. Therefore, the greater the slope of the stairs, the greater the degree of shift of the operator's center of gravity due to forward leaning, and the higher the risk of personal fall.
- the second threshold range ⁇ 2 of the present embodiment can be adjusted according to the gradient of the stairs. The smaller the difference.
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 35° ⁇ 65°
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 38° ⁇ 62°
- the upper limit of the second threshold range ⁇ 2 is the same as the first threshold
- the stair climbing machine 10 When the upper limit is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to press down on the stair climbing machine 10 until a correct prompt is issued. In this way, the operator can be guided to lower the center of gravity (bend down) appropriately to ensure the safety of the user himself and the machine.
- this embodiment adjusts the second threshold range ⁇ according to the gradient of the stairs on the basis that the first threshold range ⁇ 1 has been determined. 2 .
- step S21 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range ⁇ 1 , and sends corresponding prompts according to the judgment result, and also includes the following steps:
- the stair climber 10 if the time when the stair climber 10 exceeds the upper limit of the first threshold range ⁇ 1 is greater than the overtime threshold, it is considered that the stair climber 10 is in a high tipping risk state at this time, and the stair climber 10 sends an alarm prompt and shuts down Prompt, and control stair climbing machine 10 shutdowns.
- the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range ⁇ 1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
- step S20 judges the horizontal inclination angle and the safety angle of the stair climbing machine 10 The relationship between ranges, and send corresponding prompts according to the judgment results, which also includes the following steps:
- the stair climbing machine 10 if the stair climbing machine 10 is greater than the upper limit of the first threshold range ⁇ 1 , and the time that is less than or equal to the upper limit of the second threshold range ⁇ 2 is greater than the overtime threshold, then it is considered that the stair climbing machine 10 is at a high slope at this time. Turn over the risk state, the stair climbing machine 10 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range ⁇ 1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
- the first threshold range ⁇ 1 , ⁇ 1 ⁇ 1 ⁇ 2, in the second threshold range ⁇ 2, ⁇ 3 ⁇ 2 ⁇ 4 Assuming that the horizontal inclination value of the stair climbing machine 10 obtained by the angle identification module 13 is A, in the travel time period 0 ⁇ t ⁇ t6 , select the first travel time period ⁇ t
- the time period of the first trip is 0 ⁇ t ⁇ t 0 .
- the angle value A fluctuates, the fluctuation range is within the first threshold range ⁇ 1 At this time, it is determined that the stair climbing machine 10 is working under the normal posture, and a correct prompt is issued;
- the time period of the second stroke is t 1 ⁇ t ⁇ t 2 .
- the horizontal inclination A of the stair climbing machine 10 is caused by the vibration of the stair climbing machine 10.
- the time period of the third trip is t 3 ⁇ t ⁇ t 4 .
- the risk control of the stair climbing machine 10 in a state of high risk of overturning can be carried out well to avoid safety accidents.
- the stair climbing machine 10 can quickly return to a safe driving posture, and the risk of overturning is low, so at this time, the stair climbing machine 10 sends an alarm prompt instead of directly shutting down. Therefore, for the climbing scene, frequent start and stop due to vibration or shaking can be avoided, and the smoothness of user operation can be improved.
- step S40 judges whether the horizontal inclination angle A of stair climbing machine 10 is greater than the time of the first threshold range ⁇ 1 upper limit value before greater than the overtime threshold, or in step S40 S50 judges whether the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit of the first threshold range ⁇ 1 , and is less than or equal to the time before the upper limit of the second threshold range ⁇ 2 is greater than the overtime threshold, the control method also includes the following steps:
- the overtime threshold can be automatically adjusted according to the speed of the stair climbing machine 10 going up and down the stairs, and its adjustment principle is as follows:
- the stepping stair climbing machine Since the stepping stair climbing machine only rotates by one end of the support arm 12 as a fulcrum every time it goes up or down a step, until it reaches the next step, it is rotated by the other end of the support arm 12 as a fulcrum, so the support Every time the arm 12 rotates one turn, the stair climber 10 goes up or down two steps.
- the travel speed of the stair climbing machine 10 is: V steps/per minute
- the number of revolutions per minute of the support arm 12 is: (V/2) revolutions/per minute
- the number of revolutions output by the motor per minute is (V/2) revolutions per minute, which is equivalent to (60*2/V) seconds per revolution.
- step S60 automatically adjusts the timeout threshold according to the traveling speed of the stair climbing machine 10, which specifically includes the following steps:
- the operator can select different speed gears to adjust the traveling speed of the stair climbing machine 10 .
- the travel speed of the stair climber 10 is limited to 0-25 steps/per minute; when the high speed gear is selected, the travel speed of the stair climber 10 is limited to 25-35 steps/per minute.
- the jitter value of the second threshold range ⁇ 2 and the first threshold range ⁇ 1 , the timeout threshold corresponding to the speed gear is calculated .
- the speed gear of the stair climbing machine 10 can be adjusted according to the actual situation, which is not specifically limited here.
- this embodiment selects an appropriate overtime threshold according to the speed gears of the stair climbing machine 10 going up and down stairs, so that the stair climbing machine 10 in the high-speed gear can make a judgment faster, and prevent the stair climbing machine 10 from being subjected to external vibrations and exceeding the first threshold.
- a threshold range ⁇ 1 when the time exceeding the first threshold range ⁇ 1 has not reached the timeout threshold, it will overturn.
- the embodiment of the present invention also provides a stair climbing machine 10 , including: a body 11 , an angle recognition module 13 , a control module 14 and a prompt module 15 .
- the angle identification module 13 is used to acquire the running posture of the stair climbing machine 10 in real time; the running posture of the stair climbing machine 10 is the horizontal inclination angle of the stair climbing machine 10 .
- the control module 14 is used to judge the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and control the prompt module 15 to issue corresponding prompts according to the judgment result.
- judging the relationship between the horizontal inclination of the stair climbing machine 10 and the safe angle range includes judging whether the horizontal inclination of the stair climbing machine 10 falls within the range of the safe angle range.
- the stair climbing machine 10 of the present invention is applied to a stair climbing machine that requires manual manipulation, such as a stepping stair climbing machine.
- a stair climbing machine that requires manual manipulation
- its support arm 12 has a larger vibration amplitude when going up and down the steps step by step, and more needs to be manually controlled and operated. Therefore, the present invention takes the stepping stair climbing machine as an example to describe the control method of the stair climbing machine 10 of the present invention in detail.
- the running posture of the stair climbing machine 10 can be obtained in real time, so as to judge the magnitude of the overturning force that may be generated by the stair climbing machine 10 at present.
- the running posture of the stair climbing machine 10 is characterized by the horizontal inclination A of the stair climbing machine 10, more specifically, the angle between the fuselage 11 of the stair climbing machine 10 and the horizontal plane .
- the fuselage 11 of the stair climbing machine 10 is usually perpendicular to the ground, and the horizontal inclination A of the stair climbing machine 10 is 90° at this moment.
- the operator When preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the erect state to the operator's direction, so that the operator can operate the stair climbing machine 10 to go up and down the stairs. A gradually decreases from 90° until it reaches the safe angle ⁇ .
- the horizontal inclination A of the stair climbing machine 10 is obtained by the angle recognition module 13 , and the angle recognition module 13 can be set on the fuselage 11 .
- the angle recognition module 13 includes but is not limited to a gyroscope, an acceleration sensor or other motion processing sensors.
- the operable safety angle ⁇ of the stair climbing machine 10 has a certain relationship with factors such as the height of the operator, the center of gravity G of the cargo 20 and the stair climbing machine 10, the step height of the stairs, and the gradient of the stairs.
- a general safety angle ⁇ such as 40°, 45°, 50°, 55° or 60°. If it is a special case, the safety angle ⁇ can be specially customized.
- the stair climbing machine 10 actively obtains its current horizontal inclination A and judges whether it deviates from the safe angle ⁇ , and then sends out corresponding prompts according to the judgment result, so that the operator can perform corresponding processing.
- a correct prompt is issued to remind the user that the stair climbing machine 10 can be normally operated up and down stairs according to the current horizontal inclination A. If the current horizontal inclination A of the stair climbing machine 10 deviates from the safe angle ⁇ , an alarm prompt and a shutdown prompt will be issued to remind the user that the current horizontal inclination A is an unsafe angle.
- the stair climbing machine 10 is susceptible to external vibrations during the process of climbing stairs, such as the vibration caused by the user's unstable grip or the vibration caused by the fulcrum O of the support arm 12 falling into the potholes on the stair surface, which causes the angle recognition module 13 to collect
- the angle data of the stair climber 10 fluctuates, so that the horizontal inclination A of the stair climber 10 deviates from the safe angle ⁇ , which causes the stair climber 10 to start and stop frequently, and there is a jam problem, which seriously affects the user experience.
- the present invention sets an angle allowable deviation range on the basis of the safety angle ⁇ , that is, the first threshold range ⁇ 1 ( ⁇ 1 ⁇ 1 ⁇ 2) to form a safety angle scope.
- the control module 14 is used for:
- control module 14 is used for:
- control prompt module 15 When judging that the horizontal inclination of the stair climbing machine 10 deviates from the first threshold range ⁇ 1 , the control prompt module 15 sends a corresponding prompt;
- control prompt module 15 When judging that the horizontal inclination of the stair climbing machine 10 is within the first threshold range ⁇ 1 , the control prompt module 15 issues a correct prompt.
- the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ⁇ 2 of the first threshold range ⁇ 1 , for example, the horizontal inclination A of the stair climbing machine 10 is 90°, and the overturning force of the stair climbing machine 10 is relatively large. At this time, if the motor is started, it will be difficult to restore the balance of the stairs and tip over. At this time, the stair climber 10 sends a prompt to remind the operator to change the current horizontal inclination A of the stair climber 10 .
- the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ⁇ 1 of the first threshold range ⁇ 1 , for example, the horizontal inclination A of the stair climbing machine 10 is 20°, the handrail of the stair climbing machine 10 is low, and the user's bending degree At the same time, at this angle, the center of gravity of the stair climbing machine 10 and the cargo 20 is too close to the operator, and even causes the stair climbing machine 10 to sink to the stairs and cannot go up and down the stairs.
- the stair climbing machine 10 sends out a prompt , such as alarm prompts and shutdown prompts, to remind operators to adjust the running posture of the stair climbing machine 10 to within ⁇ 1 ⁇ 2.
- the tipping force of the stair climber 10 is small (non-minimum), and the stairs are started at this time
- the motor of the stair climbing machine 10 is safe to operate up and down stairs, and the operator does not need to bend over excessively, and the comfort is high.
- the stair climbing machine 10 sends a correct prompt to remind the operator that he does not need to stop the machine, and can continue to maintain this posture to go up and down the stairs.
- the operator can still adjust the horizontal inclination A of the stair climbing machine 10 to the above-mentioned safe angle ⁇ .
- the stair climbing machine 10 judges the relationship between the horizontal inclination A of the stair climbing machine 10 and the safe angle range according to the running posture of the stair climbing machine 10, and then controls the prompt module 15 to issue a corresponding prompt, thereby reminding the operator Control the running posture of the stair climbing machine 10 within the safe angle range, so that the overturning force of the stair climbing machine 10 is small, so that the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force.
- the operation on the building avoids the stuck problem, and at the same time, the operator does not need to bend over for a long time to carry out the operation, and the user experience is good.
- the safe angle range further includes a second threshold range ⁇ 2
- the first threshold range ⁇ 1 is a subset of the second threshold range ⁇ 2 .
- the control module 14 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and controls the prompt module 15 to issue corresponding prompts according to the judgment result, including:
- the control module 14 judges the relationship between the horizontal inclination of the stair climbing machine 10 and the first threshold range ⁇ 1 and/or the second threshold range ⁇ 2, and controls the prompt module 15 to issue corresponding prompts according to the judgment result.
- the operator In actual use, when preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the upright state to the direction of the operator. At this time, the horizontal inclination A of the stair climbing machine 10 gradually decreases from 90° to a safe angle.
- the angle recognition module 13 collects There is a jitter value in the angle data, and this jitter belongs to the normal jitter of the stepping stair climbing machine going up and down stairs.
- this embodiment provides the following technical solutions:
- the second threshold range ⁇ 2 ( ⁇ 3 ⁇ 2 ⁇ 4) is designed, To allow the stair climber 10 to keep working normally in a larger angle range.
- the first threshold range ⁇ 1 is a subset of the second threshold range ⁇ 2 .
- judging the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 and/or the second threshold range ⁇ 2 includes: judging the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 , judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the second threshold range ⁇ 2, or judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range ⁇ 1 and the second threshold range ⁇ 2.
- control module 14 judges the relationship between the horizontal inclination angle of stair climbing machine 10 and the first threshold range ⁇ 1 and/or the second threshold range ⁇ 2 , and controls the prompting module 15 according to the judgment result Issue appropriate prompts, including:
- the control module 14 selects to compare the horizontal inclination of the stair climbing machine 10 with the first threshold range ⁇ 1 according to the climbing position of the stair climbing machine 10, or selects to compare the horizontal inclination of the stair climbing machine 10 with the first threshold range ⁇ 1 respectively. Compare with the second threshold range ⁇ 2, and control the prompting module 15 to issue corresponding prompts according to the judgment result.
- the safety angle range is selected as the first threshold range ⁇ 1 , and the stair climbing machine 10 operates within the first threshold value range ⁇ 1 , not only the tilting force of the stair climbing machine 10 is relatively small, but also safe and reliable , the operator does not need to exert a large downward force, and at the same time does not need to bend over excessively to operate, and the user experience is good.
- the stair climbing machine 10 goes up and down one step, because the stair climbing machine 10 has entered the normal operation state of going up and down stairs, the stair climbing machine 10 will have the normal vibration of going up and down the steps, so it is necessary to increase the first threshold range ⁇ 1 to eliminate the effects of jitter.
- the jitter value is increased on the basis of the upper limit value of the first threshold range ⁇ 1
- the jitter value is reduced on the basis of the lower limit value of the first threshold value range ⁇ 1 to form the second threshold value range ⁇ 2
- the second threshold value The range ⁇ 2 is still within the safe operating range.
- the first threshold range ⁇ 1 is limited to use when the stair climbing machine 10 moves on the first step.
- the second threshold value range ⁇ 2 is used after the stair climber 10 runs normally for one step, for example, when the stair climber 10 advances to the second level and the next step, the safe angle range is larger, but it is also in safe operation within the angle range.
- the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt to remind the operator to climb the stairs
- the horizontal inclination angle A of the machine 10 is adjusted to be within ⁇ 1 ⁇ 2. If the horizontal inclination A of the stair climbing machine 10 is within ⁇ 1 ⁇ 2, it means that the stair climbing machine 10 is working within the safe angle range. At this time, the stair climbing machine 10 will send out a correct prompt to remind the operator to continue to maintain this angle without stopping the machine. You can go up and down the stairs.
- the horizontal inclination A of the stair climbing machine 10 is greater than ⁇ 2, it indicates that the stair climbing machine 10 is in a state of high tipping risk and it is not suitable to continue working.
- the horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 sends out a correct prompt.
- control module 14 when the stair climber 10 boards the multi-stage middle stairs and the final stairs successively, choose to compare the horizontal inclination angle of the stair climber 10 with the first threshold range ⁇ 1 and the second threshold range ⁇ 2 respectively, Then the control module 14 is specifically used for:
- control prompt module 15 When judging that the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ⁇ 3 of the second threshold range ⁇ 2 , the control prompt module 15 sends an alarm prompt and a shutdown prompt;
- control prompt module 15 When judging that the horizontal inclination A of the stair climbing machine 10 is greater than or equal to the lower limit ⁇ 3 of the second threshold range ⁇ 2 , and less than the lower limit ⁇ 1 of the first threshold range ⁇ 1 , the control prompt module 15 sends an alarm hint;
- control prompt module 15 When judging that the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ⁇ 4 of the second threshold range ⁇ 2, the control prompt module 15 sends an alarm prompt and a shutdown prompt.
- the horizontal inclination A of the stair climbing machine 10 is less than ⁇ 3, it indicates that the user bends too much and the experience effect is poor.
- the horizontal inclination angle A of the building machine 10 is adjusted to be within ⁇ 1 ⁇ 2.
- the horizontal inclination A of the stair climber 10 is greater than or equal to ⁇ 3 and less than ⁇ 1, it indicates that the stair climber 10 has been working within the safe angle range, but the user is still bending over a large degree, and at this time the stair climber 10 sends out an alarm Prompt, instead of stopping directly, and remind the operator to adjust the horizontal inclination A of the stair climbing machine 10 to within ⁇ 1 ⁇ 2, so as to improve user comfort.
- the stair climbing machine 10 sends out a correct prompt to remind the operator that there is no need to stop the machine and continue to maintain This posture can go up and down the stairs.
- the stair climbing machine 10 sends out an alarm at this time , instead of stopping directly, and reminding the operator to adjust the horizontal inclination angle A of the stair climbing machine 10 to within ⁇ 1 ⁇ 2, so as to reduce the overturning force of the stair climbing machine 10.
- the stair climbing machine 10 will directly send out an alarm prompt and a shutdown prompt for shutdown protection, and at the same time remind the operator that the current tipping risk is high and it is not suitable to continue working.
- the operator needs to release the start switch first, and then press the start switch again to enter the normal operation again.
- the stair climbing machine 10 can send corresponding prompts according to its horizontal inclination A and its climbing position, thereby reminding the operator to control the horizontal inclination A of the stair climbing machine 10 within a suitable safe angle range, so that the stair climbing machine 10
- the overturning force is small, and the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force, avoiding the problem of stuck, and the operator can perform the operation without bending over for a long time.
- the user experience is good.
- the suitable slope of the stairs is usually 20°-45°, among which 30° is more commonly used, and the slope range of 45°-60° can be used for special stairs with small flow of people and not commonly used, and the slope above 60° Slope ranges are often used for ladders used for fire protection or maintenance.
- this embodiment sets the first threshold range ⁇ 1 and the second threshold range ⁇ 2 for suitable stairs of 20° to 45° and special stairs of 45° to 60°
- the first threshold range ⁇ 1 is 40°-60°
- the second threshold range ⁇ 2 is 35°-65°.
- first threshold range ⁇ 1 and the second threshold range ⁇ 2 may also be other ranges, which are not limited here.
- the second threshold range ⁇ 2 can be adjusted according to the gradient of the stairs, the larger the gradient of the stairs, the greater the difference between the lower limit of the second threshold range ⁇ 2 and the lower limit of the first threshold range ⁇ 1 Smaller, the smaller the difference between the upper limit of the second threshold range ⁇ 2 and the upper limit of the first threshold range ⁇ 1 .
- the stair climbing machine 10 has a horizontal inclination angle A within the first threshold range ⁇ 1 or the second threshold range ⁇ 2 when working on stairs with a relatively gentle slope, the operator has a larger space for operation. The degree of bending does not have to be that great. While working on stairs with a relatively steep slope, if the horizontal inclination A of the stair climbing machine 10 is within the first threshold range ⁇ 1 or the second threshold range ⁇ 2, the operator has less room for operation and a greater degree of bending.
- the second threshold range ⁇ 2 of the present embodiment can be adjusted according to the gradient of the stairs. The lower the difference of the lower limit value of .
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 35° ⁇ 65°
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 38° ⁇ 65°
- the lower limit of the second threshold range ⁇ 2 is the same as the first threshold
- the stair climbing machine 10 When the lower limit value is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to lift the stair climbing machine 10 until a correct prompt is issued. In this way, the degree of bending of the operator is not so great, and the user experience effect is good.
- Fig. 2-Fig. 4 when the operator is operating the stair climbing machine 10, usually one foot (hereinafter referred to as the front foot) steps on the first level of stairs, and the other foot (hereinafter referred to as the rear foot) steps on the upper level.
- the upper body needs to lean forward slightly, so the center of gravity of the operator is shifted to the front foot, so as to apply downward force F2 to the stair climber 10 while maintaining personal safety. Therefore, the greater the slope of the stairs, the greater the degree of shift of the operator's center of gravity due to forward leaning, and the higher the risk of personal fall.
- the second threshold range ⁇ 2 of the present embodiment can be adjusted according to the gradient of the stairs. The smaller the difference.
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 35° ⁇ 65°
- the first threshold range ⁇ 1 is 40° ⁇ 60°
- the second threshold range ⁇ 2 is 38° ⁇ 62°
- the upper limit of the second threshold range ⁇ 2 is the same as the first threshold
- the stair climbing machine 10 When the upper limit is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to press down on the stair climbing machine 10 until a correct prompt is issued. In this way, the operator can be guided to lower the center of gravity (bend down) appropriately to ensure the safety of the user himself and the machine.
- this embodiment adjusts the second threshold range ⁇ according to the gradient of the stairs on the basis that the first threshold range ⁇ 1 has been determined. 2 .
- control module 14 is also used for:
- control prompt module 15 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down;
- control prompt module 15 sends out an alarm prompt.
- the stair climber 10 if the time when the stair climber 10 exceeds the upper limit of the first threshold range ⁇ 1 is greater than the overtime threshold, it is considered that the stair climber 10 is in a high tipping risk state at this time, and the stair climber 10 sends an alarm prompt and shuts down Prompt, and control stair climbing machine 10 shutdowns.
- the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range ⁇ 1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
- control module 14 when choosing to compare the horizontal inclination angle of the stair climbing machine 10 with the first threshold range ⁇ 1 and the second threshold range ⁇ 2 respectively, the control module 14 is also used for:
- control prompt module 15 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine to shut down;
- control prompt module 15 sends out an alarm prompt.
- the stair climbing machine 10 if the stair climbing machine 10 is greater than the upper limit of the first threshold range ⁇ 1 , and the time that is less than or equal to the upper limit of the second threshold range ⁇ 2 is greater than the overtime threshold, then it is considered that the stair climbing machine 10 is at a high slope at this time. Turn over the risk state, the stair climbing machine 10 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range ⁇ 1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
- the first threshold range ⁇ 1 , ⁇ 1 ⁇ 1 ⁇ 2, in the second threshold range ⁇ 2, ⁇ 3 ⁇ 2 ⁇ 4 Assuming that the horizontal inclination value of the stair climbing machine 10 obtained by the angle identification module 13 is A, in the travel time period 0 ⁇ t ⁇ t6 , select the first travel time period ⁇ t
- the time period of the first trip is 0 ⁇ t ⁇ t 0 .
- the angle value A fluctuates, the fluctuation range is within the first threshold range ⁇ 1 At this time, it is determined that the stair climbing machine 10 is working under the normal posture, and a correct prompt is issued;
- the time period of the second stroke is t 1 ⁇ t ⁇ t 2 .
- the horizontal inclination A of the stair climbing machine 10 is caused by the vibration of the stair climbing machine 10.
- the time period of the third trip is t 3 ⁇ t ⁇ t 4 .
- the risk control of the stair climbing machine 10 in a state of high risk of overturning can be well performed to avoid safety accidents.
- the stair climbing machine 10 can quickly return to a safe driving posture, and the risk of overturning is low, so at this time, the stair climbing machine 10 sends an alarm prompt instead of directly shutting down. Therefore, for the climbing scene, frequent start and stop due to vibration or shaking can be avoided, and the smoothness of user operation can be improved.
- control module 14 judges whether the running posture of the stair climbing machine 10 is greater than the time of the first threshold range ⁇ 1 upper limit value is greater than the overtime threshold, or before the control Module 14 judges whether the horizontal inclination A of the stair climbing machine 10 is greater than the first threshold range ⁇ 1 upper limit, and whether the time less than or equal to the second threshold range ⁇ 2 upper limit is greater than the overtime threshold, the control module 14 is also used for:
- the overtime threshold is automatically adjusted.
- the overtime threshold can be automatically adjusted according to the speed of the stair climbing machine 10 going up and down the stairs, and its adjustment principle is as follows:
- the stepping stair climbing machine Since the stepping stair climbing machine only rotates by one end of the support arm 12 as a fulcrum every time it goes up or down a step, until it reaches the next step, it is rotated by the other end of the support arm 12 as a fulcrum, so the support Every time the arm 12 rotates one turn, the stair climber 10 goes up or down two steps.
- the travel speed of the stair climbing machine 10 is: V steps/per minute
- the number of revolutions per minute of the support arm 12 is: (V/2) revolutions/per minute
- the number of revolutions output by the motor per minute is (V/2) revolutions per minute, which is equivalent to (60*2/V) seconds per revolution.
- control module 14 automatically adjusts the overtime threshold according to the travel speed of the stair climbing machine 10, including:
- the control module 14 selects a timeout threshold corresponding to the speed gear according to the speed gear of the stair climbing machine 10 .
- the operator can select different speed gears to adjust the traveling speed of the stair climbing machine 10 .
- the travel speed of the stair climber 10 is limited to 0-25 steps/per minute; when the high speed gear is selected, the travel speed of the stair climber 10 is limited to 25-35 steps/per minute.
- the jitter value of the second threshold range ⁇ 2 and the first threshold range ⁇ 1 , the timeout threshold corresponding to the speed gear is calculated .
- the speed gear of the stair climbing machine 10 can be adjusted according to the actual situation, which is not specifically limited here.
- this embodiment selects an appropriate overtime threshold according to the speed gears of the stair climbing machine 10 going up and down stairs, so that the stair climbing machine 10 in the high-speed gear can make a judgment faster, and prevent the stair climbing machine 10 from being subjected to external vibrations and exceeding the first threshold.
- a threshold range ⁇ 1 when the time exceeding the first threshold range ⁇ 1 has not reached the timeout threshold, it will overturn.
- the stair climbing machine 10 further includes an input module 16 connected to the control module 14 , and the input module 16 is used to receive user's input and send the input result to the control module 14 .
- the stair climbing machine 10 can realize functions such as starting and stopping, mode selection for going up and down stairs, and high and low speed adjustment through the input module 16.
- the input types of the input module 16 include but are not limited to key input, touch input, voice input, etc. .
- the stair climbing machine 10 further includes a motor output module 17 connected to the control module 14 , and when the control module 14 outputs a shutdown command, the motor output module 17 stops running.
- control module 14 determines that the stair climbing machine 10 is in a state of high tipping risk
- the control module 14 controls the motor output module 17 to stop running, so as to realize the shutdown output to the stair climbing machine 10 .
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Abstract
Disclosed in the present invention are a stair climbing machine and a control method therefor. The control method comprises: acquiring the running attitude of a stair climbing machine in real time, the running attitude of the stair climbing machine being a horizontal inclination angle of the stair climbing machine; and determining the relationship between the horizontal inclination angle of the stair climbing machine and a safety angle range, and according to the determination result, issuing a corresponding prompt. According to the present invention, the relationship between the stair climbing machine and the safety angle range is determined according to the running attitude of the stair climbing machine, and then the corresponding prompt is issued, so as to prompt an operator to control the running attitude of the stair climbing machine within the safety angle range, so that the tipping force of the stair climbing machine is relatively small, such that an operator enables the stair climbing machine to stably go upstairs or downstairs without using a large acting force, thereby avoiding the problem of jamming, and the operator can work without bending down for a long time, thereby providing good user experience.
Description
本发明涉及辅助搬运设备技术领域,尤其涉及一种爬楼机及其控制方法。The invention relates to the technical field of auxiliary transport equipment, in particular to a stair climbing machine and a control method thereof.
爬楼机是一种常用的辅助搬运活动的设备,爬楼机按照工作原理可以分为履带式爬楼机和步进式爬楼机。爬楼机一般包括机身、把手、运转机构及驱动电机,通过驱动电机驱动运转机构前进,从而实现爬楼梯之动作。对于有握持把手且需操作人员在把手处施加作用力后,才能使机器稳定上楼的爬楼机来说,在机器运转机构对楼梯台阶边缘施加压力时,运转机构受到的反作用力会使爬楼机产生向楼梯外侧倾翻的倾向。为抵消倾翻力,需要操作人员在把手处主动发力去稳定机器状态,从而使机器平稳地载物或载人完成上下楼作业。The stair climbing machine is a commonly used equipment for auxiliary handling activities. According to the working principle, the stair climbing machine can be divided into a crawler type stair climbing machine and a stepping type stair climbing machine. A stair climbing machine generally includes a body, a handle, a running mechanism and a driving motor, and the driving motor drives the running mechanism forward to realize the action of climbing stairs. For a stair climbing machine that has a grip and requires the operator to exert force on the handle to make the machine go upstairs stably, when the machine's operating mechanism exerts pressure on the edge of the stair step, the reaction force received by the operating mechanism will make the machine go upstairs. The stair climber has a tendency to tip over to the outside of the stairs. In order to counteract the overturning force, the operator needs to actively exert force on the handle to stabilize the state of the machine, so that the machine can carry objects or people smoothly to complete the operation up and down the stairs.
然而操作人员施加至稳定机器状态的作用力大小与机器的水平倾角有直接关系,这使得当操作人员对机器角度把握不准确时,影响爬楼机爬楼过程中的姿态(即爬楼机的角度),从而导致无法平衡倾翻力,机器向外翻转,最终造成货物甚至是人员的损伤。However, the force applied by the operator to the stable machine state has a direct relationship with the horizontal inclination of the machine, which makes when the operator does not grasp the angle of the machine accurately, it will affect the attitude of the stair climbing machine in the process of climbing stairs (that is, the posture of the stair climbing machine) Angle), resulting in the inability to balance the tilting force, the machine turns outwards, and eventually causes damage to goods and even personnel.
发明内容Contents of the invention
本发明目的在于,提供一种爬楼机及其控制方法,根据爬楼机的运行姿态判断爬楼机的水平倾角与安全角度范围的关系,然后发出相应的提示,从而提醒操作人员将爬楼机的运行姿态控制在安全角度范围内,使爬楼机的倾翻力较小,以解决现有技术中当操作人员对爬楼机角度把握不准确时,影响爬楼机爬楼过程中的姿态,从而导致无法平衡倾翻力,爬楼机向外翻转,最终造成货物甚至是人员的损伤的问题。The object of the present invention is to provide a stair climbing machine and its control method, judge the relationship between the horizontal inclination angle of the stair climbing machine and the safety angle range according to the running posture of the stair climbing machine, and then issue corresponding prompts, thereby reminding the operator to climb the stairs The operating attitude of the stair climbing machine is controlled within the safe angle range, so that the tilting force of the stair climbing machine is small, so as to solve the problem in the prior art when the operator does not grasp the angle of the stair climbing machine accurately, which affects the climbing process of the stair climbing machine As a result, the tilting force cannot be balanced, and the stair climbing machine turns outwards, which eventually causes damage to goods and even personnel.
为实现上述目的,本发明实施例提供一种爬楼机的控制方法,包括:In order to achieve the above purpose, an embodiment of the present invention provides a control method for a stair climbing machine, including:
实时获取爬楼机的运行姿态;所述爬楼机的运行姿态为所述爬楼机的水平倾角;Obtaining the running posture of the stair climbing machine in real time; the running posture of the stair climbing machine is the horizontal inclination of the stair climbing machine;
判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示。Judging the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range, and issuing corresponding prompts according to the judging result.
本发明实施例还提供一种爬楼机,包括:The embodiment of the present invention also provides a stair climbing machine, comprising:
机身;body;
提示模块;Prompt module;
角度识别模块,用于实时获取爬楼机的运行姿态;所述爬楼机的运行姿态为所述爬楼机的水平倾角;Angle identification module, used to obtain the running posture of the stair climbing machine in real time; the running posture of the stair climbing machine is the horizontal inclination angle of the stair climbing machine;
控制模块,用于判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果控制所述提示模块发出相应的提示。The control module is used to judge the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range, and control the prompt module to issue corresponding prompts according to the judgment result.
综上,本发明实施例的爬楼机及其控制方法,根据爬楼机的运行姿态判断爬楼机的水平倾角与安全角度范围的关系,然后发出相应的提示,从而提醒操作人员将爬楼机的运行姿态控制在安全角度范围内,使爬楼机的倾翻力较小,如此操作人员无需花费较大的作用力就能使爬楼机稳定进行上楼或下楼作业,避免卡顿问题,同时操作人员也无需长期弯腰就能进行作业,用户体验良好。To sum up, the stair climbing machine and its control method according to the embodiment of the present invention judge the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range according to the running posture of the stair climbing machine, and then issue corresponding prompts, thereby reminding the operator to climb the stairs. The operating attitude of the stair climbing machine is controlled within the safe angle range, so that the tilting force of the stair climbing machine is small, so that the operator can make the stair climbing machine go up or down stairs stably without spending a lot of force, avoiding jamming At the same time, the operator does not need to bend over for a long time to carry out the operation, and the user experience is good.
为了更清楚地说明本发明的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings used in the implementation will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. As far as the skilled person is concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.
图1是本发明某一实施例提供的爬楼机的控制方法的流程示意图;Fig. 1 is a schematic flow chart of a control method for a stair climbing machine provided by a certain embodiment of the present invention;
图2是本发明某一实施例提供的爬楼机的水平倾角A较大时的场景示意图;Fig. 2 is a schematic diagram of the scene when the horizontal inclination angle A of the stair climbing machine provided by a certain embodiment of the present invention is relatively large;
图3是本发明某一实施例提供的爬楼机的水平倾角A等于安全角度α时的场景示意图;Fig. 3 is a schematic diagram of the scene when the horizontal inclination angle A of the stair climbing machine provided by an embodiment of the present invention is equal to the safety angle α;
图4是本发明某一实施例提供的爬楼机的水平倾角A较小时的场景示意图;Fig. 4 is a schematic diagram of the scene when the horizontal inclination A of the stair climbing machine provided by a certain embodiment of the present invention is small;
图5是本发明另一实施例提供的爬楼机的控制方法的流程示意图;Fig. 5 is a schematic flow chart of a control method for a stair climbing machine provided by another embodiment of the present invention;
图6是本发明又一实施例提供的爬楼机的控制方法的流程示意图;Fig. 6 is a schematic flowchart of a control method for a stair climbing machine provided in another embodiment of the present invention;
图7是本发明某一实施例提供的爬楼机在爬楼过程中水平倾角A与时间t的关系示意图;Fig. 7 is a schematic diagram of the relationship between the horizontal inclination A and the time t during the climbing process of the stair climbing machine provided by a certain embodiment of the present invention;
图8是本发明其他实施例提供的爬楼机的控制方法的流程示意图;Fig. 8 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention;
图9是本发明其他实施例提供的爬楼机的控制方法的流程示意图;Fig. 9 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention;
图10是本发明其他实施例提供的爬楼机的控制方法的流程示意图;Fig. 10 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention;
图11是本发明其他实施例提供的爬楼机的控制方法的流程示意图;Fig. 11 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention;
图12是本发明其他实施例提供的爬楼机的控制方法的流程示意图;Fig. 12 is a schematic flowchart of a control method for a stair climbing machine provided by other embodiments of the present invention;
图13是本发明某一实施例提供的爬楼机的模块连接结构示意图。Fig. 13 is a schematic diagram of the module connection structure of the stair climbing machine provided by a certain embodiment of the present invention.
主要元件及符号说明:Description of main components and symbols:
10、爬楼机;11、机身;12、支撑臂;13、角度识别模块;14、控制模块;15、提示模块;16、输入模块;17、电机输出模块;20、货物。10. Stair climbing machine; 11. Body; 12. Support arm; 13. Angle recognition module; 14. Control module; 15. Prompt module; 16. Input module; 17. Motor output module; 20. Goods.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应当理解,文中所使用的步骤编号仅是为了方便描述,不作为对步骤执行先后顺序的限定。It should be understood that the step numbers used herein are only for convenience of description, and are not intended to limit the order in which the steps are performed.
应当理解,在本发明说明书中所使用的术语仅仅是出于描述特定实施例的目的而并不意在限制本发明。如在本发明说明书和所附权利要求书中所使用的那样,除非上下文清楚地指明其它情况,否则单数形式的“一”、“一个”及“该”意在包括复数形式。It should be understood that the terminology used in the description of the present invention is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used in this specification and the appended claims, the singular forms "a", "an" and "the" are intended to include plural referents unless the context clearly dictates otherwise.
术语“包括”和“包含”指示所描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。The terms "comprising" and "comprising" indicate the presence of described features, integers, steps, operations, elements and/or components, but do not exclude the presence of one or more other features, integers, steps, operations, elements, components and/or The presence or addition of its collection.
术语“和/或”是指相关联列出的项中的一个或多个的任何组合以及所有可能组合,并且包括这些组合。The term "and/or" refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
请参阅图1,本发明实施例提供一种爬楼机10的控制方法,包括以下步骤:Please refer to Fig. 1, the embodiment of the present invention provides a kind of control method of stair climbing machine 10, comprises the following steps:
S10、实时获取爬楼机10的运行姿态;爬楼机10的运行姿态为爬楼机10的水平倾角;S10, acquiring the running posture of the stair climbing machine 10 in real time; the running posture of the stair climbing machine 10 is the horizontal inclination angle of the stair climbing machine 10;
S20、判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示。S20. Judging the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and sending a corresponding prompt according to the judging result.
在某一个实施例中,判断爬楼机10的水平倾角与安全角度范围的关系包括判断爬楼机10的水平倾角是否落入安全角度范围的范围内。In a certain embodiment, judging the relationship between the horizontal inclination of the stair climbing machine 10 and the safe angle range includes judging whether the horizontal inclination of the stair climbing machine 10 falls within the range of the safe angle range.
本发明爬楼机10的控制方法应用在需要人工把持操作的爬楼机上,例如步进式爬楼机。步进式爬楼机在爬楼过程中,其支撑臂12在一级一级地上下台阶时,振动幅度更大,更需要人工把持操作。因此,本发明以步进式爬楼机为例,对本发明的爬楼机10的控制方法进行详细说明。The control method of the stair climbing machine 10 of the present invention is applied to a stair climbing machine that requires manual manipulation, such as a stepping stair climbing machine. When the stepping type stair climbing machine climbs the stairs, its support arm 12 has a larger vibration amplitude when going up and down the steps step by step, and more needs to be manually controlled and operated. Therefore, the present invention takes the stepping stair climbing machine as an example to describe the control method of the stair climbing machine 10 of the present invention in detail.
在本实施例中,可以实时获取爬楼机10的运行姿态,从而判断当前爬楼机10可能产生的倾翻力大小。如图2所示,在一个实施例中,爬楼机10的运行姿态由爬楼机10的水平倾角A表征,更为具体地,由爬楼机10的机身11与水平面的夹角表征。当爬楼机10位于平地上时,爬楼机10的机身11通常垂直于地面,此时爬楼机10的水平倾角A为90°。当准备上楼时,操作人员需要将爬楼机10的机身11由竖立状态逐渐向操作人员方向倾斜,以便操作人员操作爬楼机10上下楼,在此过程中爬楼机10的水平倾角A由90°逐渐减小,直至减小至安全角度α。在一个实施例中,爬楼机10的水平倾角A由角度识别模块13获取,角度识别模块13可以设置在机身11上。其中,角度识别模块13包括但不限于陀螺仪、加速度传感器或其他运动处理传感器。In this embodiment, the running posture of the stair climbing machine 10 can be obtained in real time, so as to judge the magnitude of the overturning force that may be generated by the stair climbing machine 10 at present. As shown in Figure 2, in one embodiment, the running posture of the stair climbing machine 10 is characterized by the horizontal inclination A of the stair climbing machine 10, more specifically, the angle between the fuselage 11 of the stair climbing machine 10 and the horizontal plane . When the stair climbing machine 10 is located on flat ground, the fuselage 11 of the stair climbing machine 10 is usually perpendicular to the ground, and the horizontal inclination A of the stair climbing machine 10 is 90° at this moment. When preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the erect state to the operator's direction, so that the operator can operate the stair climbing machine 10 to go up and down the stairs. A gradually decreases from 90° until it reaches the safe angle α. In one embodiment, the horizontal inclination A of the stair climbing machine 10 is obtained by the angle recognition module 13 , and the angle recognition module 13 can be set on the fuselage 11 . Wherein, the angle recognition module 13 includes but is not limited to a gyroscope, an acceleration sensor or other motion processing sensors.
需要说明的是,爬楼机10可操作的安全角度α与操作人员的身高、货物20和爬楼机10的重心G、楼梯的台阶高度、楼梯坡度等因素有一定的关系,通常会根据中等身高人群、常见的楼梯及台阶,来设置通用的安全角度α,例如40°、45°、50°、55°或60°。如果是特殊的情况,安全角度α可以特殊定制。It should be noted that the operable safety angle α of the stair climbing machine 10 has a certain relationship with factors such as the height of the operator, the center of gravity G of the cargo 20 and the stair climbing machine 10, the step height of the stairs, and the gradient of the stairs. For tall people, common stairs and steps, set a general safety angle α, such as 40°, 45°, 50°, 55° or 60°. If it is a special case, the safety angle α can be specially customized.
对于通用的安全角度α,结合图2至图4,对爬楼机10的水平倾角A与倾翻力F1的关系进行说明:For the general safety angle α, the relationship between the horizontal inclination angle A of the stair climbing machine 10 and the overturning force F1 is described in conjunction with Fig. 2 to Fig. 4:
(1)如图2所示,当爬楼机10的水平倾角A较大时,爬楼机10与货物20的重心G会在爬楼机10的支撑臂12之外,重心G与操作人员的距离较大,需要操控的力矩较大,当支撑臂12以其一端为支点O压着台阶上楼时,重心G与支点O的力臂L较大,爬楼机10的倾翻力F1就较大,操作人员对爬楼机10施加的下压力F2较大。(1) As shown in Figure 2, when the horizontal inclination angle A of the stair climbing machine 10 is relatively large, the center of gravity G of the stair climbing machine 10 and the goods 20 will be outside the support arm 12 of the stair climbing machine 10, and the center of gravity G and the operator The distance between the center of gravity G and the fulcrum O is relatively large, and the moment that needs to be manipulated is relatively large. When the support arm 12 uses one end as the fulcrum O to press the steps to go upstairs, the moment arm L between the center of gravity G and the fulcrum O is relatively large, and the overturning force F1 of the stair climbing machine 10 If it is larger, the downward force F2 exerted by the operator on the stair climbing machine 10 is larger.
(2)如图3所示,当爬楼机10的水平倾角A越接近安全角度α时,爬楼机10与货物20的重心G会往支撑臂12靠近,重心G与操作人员距离变小,操作人员只需稍弯腰就可以了,当支撑臂12以其一端为支点O压着台阶上楼时,重心G与支点O的力臂L变小,爬楼机10的倾翻力F1变小,操作人员对爬楼机10施加的下压力F2较小。(2) As shown in Figure 3, when the horizontal inclination angle A of the stair climbing machine 10 is closer to the safety angle α, the center of gravity G of the stair climbing machine 10 and the goods 20 will approach the support arm 12, and the distance between the center of gravity G and the operator will become smaller , the operator only needs to bend over a little. When the support arm 12 uses one end as the fulcrum O to press the steps to go upstairs, the moment arm L between the center of gravity G and the fulcrum O becomes smaller, and the overturning force F1 of the stair climber 10 becomes smaller, the downward force F2 exerted by the operator on the stair climbing machine 10 is smaller.
(3)如图4所示,当爬楼机10的水平倾角A较小(已偏离安全角度α)时,爬楼机10与货物20的重心G会更靠近支撑臂12,操作人员操作所用的力矩就更小。当重心G与支点O的力臂L最小时,爬楼机10的倾翻力F1最小,操作人员对爬楼机10施加的下压力F2最小。但是操作人员需要弯腰很低,不利于爬楼机10的使用。(3) As shown in Figure 4, when the horizontal inclination angle A of the stair climbing machine 10 is small (has deviated from the safety angle α), the center of gravity G of the stair climbing machine 10 and the goods 20 will be closer to the support arm 12, which is used by the operator to operate The torque is even smaller. When the moment arm L between the center of gravity G and the fulcrum O is the smallest, the overturning force F1 of the stair climbing machine 10 is the smallest, and the downward force F2 exerted by the operator on the stair climbing machine 10 is the smallest. But the operator needs to bend down very low, which is unfavorable for the use of the stair climbing machine 10.
(4)当爬楼机10的水平倾角A继续减小时,爬楼机10与货物20的重心G逐渐向操作人员靠近。当重心G过于靠近操作人员时,操作人员需对爬楼机10施加向上的拉力,才能防止爬楼机10与货物20不下沉至楼梯上, 从而保证爬楼机10能够正常上下楼操作。(4) When the horizontal inclination A of the stair climbing machine 10 continues to decrease, the center of gravity G of the stair climbing machine 10 and the cargo 20 gradually approaches the operator. When the center of gravity G is too close to the operator, the operator needs to apply an upward pulling force to the stair climbing machine 10 to prevent the stair climbing machine 10 and the goods 20 from sinking to the stairs, thereby ensuring that the stair climbing machine 10 can operate up and down stairs normally.
由上可知,在楼梯的台阶高度和楼梯坡度一定的情况下,当爬楼机10的水平倾角A过大时,爬楼机10产生的倾翻力F1较大,倾翻风险高。当爬楼机10的水平倾角A过小时,爬楼机10的扶手偏低,用户弯腰程度大,体验差,甚至无法实现爬楼机10正常上下楼的操作。只有当爬楼机10的水平倾角A等于安全角度α时,爬楼机10的倾翻力F1才较小(非最小),用户操作安全,同时用户弯腰的程度也较小,用户舒适度高。It can be seen from the above that when the step height and slope of the stairs are constant, when the horizontal inclination A of the stair climbing machine 10 is too large, the overturning force F1 generated by the stair climbing machine 10 is relatively large, and the risk of overturning is high. When the horizontal inclination A of the stair climbing machine 10 is too small, the handrail of the stair climbing machine 10 is low, and the user bends too much, resulting in a poor experience, and it is even impossible to realize the normal operation of the stair climbing machine 10 going up and down stairs. Only when the horizontal inclination A of the stair climbing machine 10 is equal to the safety angle α, the overturning force F1 of the stair climbing machine 10 is small (not the minimum), the user's operation is safe, and the degree of bending of the user is also small, and the user's comfort level is improved. high.
因此,在实际使用过程中,爬楼机10主动获取其当前水平倾角A并判断是否偏离安全角度α,然后根据判断结果发出相应的提示,以便操作人员进行相应的处理。Therefore, during actual use, the stair climbing machine 10 actively obtains its current horizontal inclination A and judges whether it deviates from the safe angle α, and then sends out corresponding prompts according to the judgment result, so that the operator can perform corresponding processing.
具体地,若当前爬楼机10的水平倾角A没有偏离安全角度α,则发出正确提示,以提醒用户按照当前水平倾角A可以正常操作爬楼机10上下楼梯。若当前爬楼机10的水平倾角A偏离安全角度α,则发出报警提示和停机提示,以提醒用户当前水平倾角A为非安全角度,如果继续按照当前水平倾角A运行,容易导致倾翻风险高或者用户舒适度差,建议操作人员下压或者抬升爬楼机的扶手,以改变当前爬楼机10的水平倾角A,直至爬楼机10发出正确提示。Specifically, if the current horizontal inclination A of the stair climbing machine 10 does not deviate from the safe angle α, a correct prompt is issued to remind the user that the stair climbing machine 10 can be normally operated up and down stairs according to the current horizontal inclination A. If the current horizontal inclination A of the stair climbing machine 10 deviates from the safe angle α, an alarm prompt and a shutdown prompt will be issued to remind the user that the current horizontal inclination A is an unsafe angle. If the current horizontal inclination A continues to operate, it will easily lead to a high risk of tipping Or the user's comfort level is poor, it is recommended that the operator press down or lift the handrail of the stair climbing machine to change the current horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 issues a correct prompt.
然而,爬楼机10在爬楼过程中容易受到外部振动,例如用户握持不稳定带来的振动或者支撑臂12的支点O陷入楼梯面坑洼造成的振动,这导致角度识别模块13采集到的角度数据产生波动,使得爬楼机10的水平倾角A偏离安全角度α而引起爬楼机10频繁启停,存在卡顿问题,严重影响用户体验。However, the stair climbing machine 10 is susceptible to external vibrations during the process of climbing stairs, such as the vibration caused by the user's unstable grip or the vibration caused by the fulcrum O of the support arm 12 falling into the potholes on the stair surface, which causes the angle recognition module 13 to collect The angle data of the stair climber 10 fluctuates, so that the horizontal inclination A of the stair climber 10 deviates from the safe angle α, which causes the stair climber 10 to start and stop frequently, and there is a jam problem, which seriously affects the user experience.
因此,针对上述可能存在的卡顿问题,本发明在安全角度α的基础上,设置一个角度允许偏差范围,即第一阈值范围θ
1(∠1≤θ
1≤∠2),以形成安全角度范围。请结合图5,则步骤S20判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,包括以下步骤:
Therefore, in view of the above-mentioned possible stuck problem, the present invention sets an angle allowable deviation range on the basis of the safety angle α, that is, the first threshold range θ 1 (∠1≤θ 1 ≤∠2) to form a safety angle scope. Please combine with Fig. 5, then step S20 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and sends a corresponding prompt according to the judgment result, including the following steps:
S21、判断爬楼机10的水平倾角与第一阈值范围θ
1的关系,并根据判断结果发出相应的提示。
S21. Judging the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range θ1 , and sending a corresponding prompt according to the judging result.
在某一个实施例中,步骤S21包括:In a certain embodiment, step S21 includes:
在判断爬楼机10的水平倾角偏离第一阈值范围θ
1时,发出相应的提示;
When judging that the horizontal inclination of the stair climbing machine 10 deviates from the first threshold range θ 1 , a corresponding prompt is sent;
在判断爬楼机10的水平倾角位于第一阈值范围θ
1内时,发出正确提示。
When it is judged that the horizontal inclination of the stair climbing machine 10 is within the first threshold range θ1 , a correct prompt is issued.
具体地,当爬楼机10的水平倾角A大于第一阈值范围θ
1的上限值∠2时,例如爬楼机10的水平倾角A为90°,爬楼机10的倾翻力较大,此时若启动电机,则会造成爬楼较难恢复平衡而倾翻,此时爬楼机10发出提示,以提醒操作人员改变当前爬楼机10的水平倾角A。当爬楼机10的水平倾角A小于第一阈值范围θ
1的下限值∠1时,例如爬楼机10的水平倾角A为20°,爬楼机10的扶手偏低,用户弯腰程度大,舒适度差,同时在该角度下,爬楼机10和货物20的重心过于靠近操作人员,甚至导致爬楼机10下沉至楼梯上而无法上下楼,此时爬楼机10发出提示,例如报警提示和停机提示,以提醒操作人员将爬楼机10的运行姿态调整至∠1~∠2内。
Specifically, when the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ∠2 of the first threshold range θ1 , for example, the horizontal inclination A of the stair climbing machine 10 is 90°, and the overturning force of the stair climbing machine 10 is relatively large. At this time, if the motor is started, it will be difficult to restore the balance of the stairs and tip over. At this time, the stair climber 10 sends a prompt to remind the operator to change the current horizontal inclination A of the stair climber 10 . When the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ∠1 of the first threshold range θ1 , for example, the horizontal inclination A of the stair climbing machine 10 is 20°, the handrail of the stair climbing machine 10 is low, and the user's bending degree At the same time, at this angle, the center of gravity of the stair climbing machine 10 and the cargo 20 is too close to the operator, and even causes the stair climbing machine 10 to sink to the stairs and cannot go up and down the stairs. At this time, the stair climbing machine 10 sends out a prompt , such as an alarm prompt and a shutdown prompt, to remind the operator to adjust the running posture of the stair climbing machine 10 to within ∠1~∠2.
只有当爬楼机10的水平倾角A处于第一阈值范围θ
1内,即∠1≤A≤∠2时,爬楼机10的倾翻力才较小(非最小),此时启动爬楼机10的电机,上下楼操作安全,同时操作人员也不用过度弯腰,舒适度高,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。进一步地,为了更好地兼顾倾翻力和用户舒适度,操作人员仍能将爬楼机10的水平倾角A调整至上述的安全角度α。
Only when the horizontal inclination A of the stair climber 10 is within the first threshold range θ1 , that is, when ∠1≤A≤∠2, the tipping force of the stair climber 10 is small (non-minimum), and the stairs are started at this time The motor of the stair climbing machine 10 is safe to operate up and down stairs, and the operator does not need to bend over excessively, and the comfort is high. At this time, the stair climbing machine 10 sends a correct prompt to remind the operator that he does not need to stop the machine, and can continue to maintain this posture to go up and down the stairs. Furthermore, in order to better balance the overturning force and user comfort, the operator can still adjust the horizontal inclination A of the stair climbing machine 10 to the above-mentioned safe angle α.
综上,通过实施本发明的控制方法,根据爬楼机10的运行姿态判断爬楼机10的水平倾角A与安全角度范围的关系,然后发出相应的提示,从而提醒操作人员将爬楼机10的运行姿态控制在安全角度范围内,使爬楼机10的倾翻力较小,如此操作人员无需花费较大的作用力就能使爬楼机10稳定进行上楼或下楼作业,避免卡顿问题,同时操作人员也无需长期弯腰就能进行作业,用户体验良好。To sum up, by implementing the control method of the present invention, the relationship between the horizontal inclination A of the stair climbing machine 10 and the safe angle range is judged according to the running posture of the stair climbing machine 10, and then a corresponding prompt is issued, thereby reminding the operator to move the stair climbing machine 10 The operating attitude of the stair climber 10 is controlled within the safe angle range, so that the tilting force of the stair climber 10 is small, so that the operator can make the stair climber 10 go up and down stairs stably without spending a lot of force, and avoid jamming. There is no problem of stuttering, and at the same time, the operator can carry out the operation without bending over for a long time, and the user experience is good.
请参阅图6和图7,在某一个实施例中,安全角度范围还包括第二阈值范围θ
2,第一阈值范围θ
1为第二阈值范围θ
2的子集。则步骤S20判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,包括以下步骤:
Referring to FIG. 6 and FIG. 7 , in an embodiment, the safe angle range further includes a second threshold range θ 2 , and the first threshold range θ 1 is a subset of the second threshold range θ 2 . Then step S20 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and sends a corresponding prompt according to the judgment result, including the following steps:
S22、判断爬楼机10的水平倾角与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,并根据判断结果发出相应的提示。
S22. Judging the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range θ1 and/or the second threshold range θ2, and issuing a corresponding prompt according to the judgment result.
在实际使用过程中,当准备上楼时,操作人员需要将爬楼机10的机身11由竖立状态逐渐向操作人员方向倾斜,此时爬楼机10的水平倾角A由90°逐渐减小至安全角度范围内。当爬楼机10依次登上多级中部楼梯和末级楼梯时,由于爬楼机10的支撑臂12在一级一级地上下台阶时,存在一定的抖动,因此角度识别模块13采集到的角度数据存在抖动值,而该抖动属于步进式爬楼机上下楼的正常抖动。此时若爬楼机10上下楼的安全角度范围继续保持为一定范围,则在抖动影响下,爬楼机10的水平倾角A更加容易偏离该范围,导致爬楼机10频繁停机,造成爬 楼作业过程卡顿,严重影响用户操作体验。In actual use, when preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the upright state to the direction of the operator. At this time, the horizontal inclination A of the stair climbing machine 10 gradually decreases from 90° to a safe angle. When the stair climbing machine 10 boards the multi-level middle stairs and the last stairs in turn, there is a certain vibration when the support arm 12 of the stair climbing machine 10 goes up and down the steps step by step, so the angle recognition module 13 collects There is a jitter value in the angle data, and this jitter belongs to the normal jitter of the stepping stair climbing machine going up and down stairs. At this time, if the safe angle range of the stair climber 10 going up and down the stairs continues to be within a certain range, then under the influence of jitter, the horizontal inclination A of the stair climber 10 is more likely to deviate from this range, causing the stair climber 10 to stop frequently, resulting in stair climbing. The operation process freezes, seriously affecting the user experience.
为了解决在爬楼时出现上述频繁停机的问题,本实施例提供了如下的技术方案:In order to solve the above-mentioned frequent shutdown problem when climbing stairs, this embodiment provides the following technical solutions:
从爬楼机10设计的安全角度考虑,在第一阈值范围θ
1(∠1≤θ
1≤∠2)的基础上,设计第二阈值范围θ
2(∠3≤θ
2≤∠4),来允许爬楼机10在更大的角度区间内保持正常工作。其中,第一阈值范围θ
1为第二阈值范围θ
2的子集。
From the safety point of view of the design of the stair climbing machine 10, on the basis of the first threshold range θ 1 (∠1≤θ 1 ≤∠2), the second threshold range θ 2 (∠3≤θ 2 ≤∠4) is designed, To allow the stair climber 10 to keep working normally in a larger angle range. Wherein, the first threshold range θ 1 is a subset of the second threshold range θ 2 .
在本实施例中,判断爬楼机10的水平倾角A与第一阈值范围θ
1和/或第二阈值范围θ
2的关系包括:判断爬楼机10的水平倾角A与第一阈值范围θ
1的关系,判断爬楼机10的水平倾角A与第二阈值范围θ
2的关系,或者判断爬楼机10的水平倾角A与第一阈值范围θ
1和第二阈值范围θ
2的关系。
In this embodiment, judging the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 includes: judging the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ 1 , judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the second threshold range θ2, or judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ1 and the second threshold range θ2.
在实际运行过程中,可选择全程判断爬楼机10的水平倾角A与第一阈值范围θ
1的关系,或者全程判断水平倾角A与第二阈值范围θ
2的关系,或者全程判断水平倾角A与第一阈值范围θ
1和第二阈值范围θ
2的关系。当然,在其他实施例中,也可以根据需求(例如分阶段)选择判断爬楼机10的水平倾角A与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,在此不做具体限定。
In the actual operation process, you can choose to judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ1 , or judge the relationship between the horizontal inclination A and the second threshold range θ2 in the whole process, or judge the horizontal inclination A in the whole process. Relationship to the first threshold range θ 1 and the second threshold range θ 2 . Of course, in other embodiments, it is also possible to select and judge the relationship between the horizontal inclination angle A of the stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 according to requirements (for example, in stages), which will not be done here. Specific limits.
请参阅图8,在某一个实施例中,步骤S22判断爬楼机10的水平倾角与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,并根据判断结果发出相应的提示,包括以下步骤:
Referring to Fig. 8, in a certain embodiment, step S22 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 , and sends corresponding prompts according to the judgment result, Include the following steps:
S221、根据爬楼机10的爬楼位置,选择将爬楼机10的水平倾角与第一阈值范围θ
1进行比较,或者选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较,并根据判断结果发出相应的提示。
S221. According to the climbing position of the stair climber 10, choose to compare the horizontal inclination of the stair climber 10 with the first threshold range θ1 , or choose to compare the horizontal inclination of the stair climber 10 with the first threshold range θ1 and The second threshold range θ2 is compared, and a corresponding prompt is issued according to the judgment result.
在爬楼机10初启动阶段,安全角度范围选择为第一阈值范围θ
1,爬楼机10在第一阈值范围θ
1内进行操作,不仅爬楼机10倾翻力相对较小,安全可靠,操作人员也无需施加较大的下压力,同时也不用过度弯腰操作,用户体验好。
In the initial start-up stage of the stair climbing machine 10, the safety angle range is selected as the first threshold range θ 1 , and the stair climbing machine 10 operates within the first threshold value range θ 1 , not only the tilting force of the stair climbing machine 10 is relatively small, but also safe and reliable , the operator does not need to exert a large downward force, and at the same time does not need to bend over excessively to operate, and the user experience is good.
但在爬楼机10上下1个台阶后,因爬楼机10已经进入了上下楼的操作正常状态,爬楼机10会存在上下台阶的正常抖动,为此需增大第一阈值范围θ
1来消除抖动带来的影响。通过计算分析,在第一阈值范围θ
1的上限值基础上增加抖动值,在第一阈值范围θ
1的下限值基础上减小抖动值,形成第二阈值范围θ
2,第二阈值范围θ
2仍在安全的操作区间内。
However, after the stair climbing machine 10 goes up and down one step, because the stair climbing machine 10 has entered the normal operation state of going up and down stairs, the stair climbing machine 10 will have the normal vibration of going up and down the steps, so it is necessary to increase the first threshold range θ 1 to eliminate the effects of jitter. Through calculation and analysis, the jitter value is increased on the basis of the upper limit value of the first threshold range θ 1 , and the jitter value is reduced on the basis of the lower limit value of the first threshold value range θ 1 to form the second threshold value range θ 2 , the second threshold value The range θ 2 is still within the safe operating range.
因此,第一阈值范围θ
1限于爬楼机10在第一级台阶上运动时的情况下使用。第二阈值范围θ
2是在爬楼机10正常运转1个台阶后使用,例如当爬楼机10行进至第二级及往后的台阶时,安全角度范围更大,但同样也是处于安全操作角度范围内。
Therefore, the first threshold range θ1 is limited to use when the stair climbing machine 10 moves on the first step. The second threshold value range θ 2 is used after the stair climber 10 runs normally for one step, for example, when the stair climber 10 advances to the second level and the next step, the safe angle range is larger, but it is also in safe operation within the angle range.
具体地,请结合图7,在实际使用过程中,当爬楼机10从平地登上或者下行第一级楼梯时,选择将爬楼机10的水平倾角与第一阈值范围θ
1进行比较。
Specifically, please refer to FIG. 7 , in actual use, when the stair climber 10 ascends or descends the first step of stairs from flat ground, choose to compare the horizontal inclination of the stair climber 10 with the first threshold range θ1 .
在此过程中,若爬楼机10的水平倾角A小于∠1,则表明用户弯腰程度大,体验效果差,此时爬楼机10发出报警提示和停机提示,以提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内。若爬楼机10的水平倾角A位于∠1~∠2内,则表明爬楼机10在安全角度范围内工作,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。若爬楼机10的水平倾角A大于∠2,则表明爬楼机10处于高倾翻风险状态,不宜继续作业,此时爬楼机10发出报警提示和停机提示,以提醒操作人员改变当前爬楼机10的水平倾角A,直至爬楼机10发出正确提示。During this process, if the horizontal inclination A of the stair climbing machine 10 is less than ∠1, it indicates that the user bends too much and the experience effect is poor. At this time, the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt to remind the operator to climb the stairs The horizontal inclination angle A of the machine 10 is adjusted to be within ∠1~∠2. If the horizontal inclination A of the stair climbing machine 10 is within ∠1~∠2, it means that the stair climbing machine 10 is working within the safe angle range. At this time, the stair climbing machine 10 will send out a correct prompt to remind the operator to continue to maintain this angle without stopping the machine. You can go up and down the stairs. If the horizontal inclination A of the stair climbing machine 10 is greater than ∠2, it indicates that the stair climbing machine 10 is in a state of high tipping risk and it is not suitable to continue working. The horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 sends out a correct prompt.
请结合图7,当爬楼机10依次登上多级中部楼梯和末级楼梯时,选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较,则步骤S20具体包括以下情况:
Please in conjunction with Fig. 7, when the stair climber 10 boards the multi-stage middle stairs and the final stairs successively, choose to compare the horizontal inclination angle of the stair climber 10 with the first threshold range θ 1 and the second threshold range θ 2 respectively, Then step S20 specifically includes the following situations:
(1)在判断爬楼机10的水平倾角A小于第二阈值范围θ
2的下限值∠3时,发出报警提示和停机提示;
(1) When judging that the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ∠3 of the second threshold range θ 2 , an alarm prompt and a shutdown prompt are sent;
(2)在判断爬楼机10的水平倾角A大于等于第二阈值范围θ
2的下限值∠3,并且小于第一阈值范围θ
1的下限值∠1时,发出报警提示;
(2) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than or equal to the lower limit ∠3 of the second threshold range θ 2 , and less than the lower limit ∠1 of the first threshold range θ 1 , an alarm prompt is sent;
(3)在判断爬楼机10的水平倾角A大于等于第一阈值范围θ
1的下限值∠1时,并且小于等于第一阈值范围θ
1的上限值∠2时,发出正确提示;
(3) When judging that the horizontal inclination angle A of the stair climbing machine 10 is greater than or equal to the lower limit ∠1 of the first threshold range θ 1 , and less than or equal to the upper limit ∠2 of the first threshold range θ 1 , a correct prompt is sent;
(4)在判断爬楼机10的水平倾角A大于第一阈值范围θ
1的上限值∠2,并且小于等于第二阈值范围θ
2的上限 值∠4时,发出报警提示;
(4) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ∠2 of the first threshold range θ 1 , and less than or equal to the upper limit ∠4 of the second threshold range θ 2 , an alarm prompt is sent;
(5)在判断爬楼机10的水平倾角A大于第二阈值范围θ
2的上限值∠4时,发出报警提示和停机提示。
(5) When it is judged that the horizontal inclination angle A of the stair climbing machine 10 is greater than the upper limit ∠4 of the second threshold range θ2, an alarm prompt and a shutdown prompt are issued.
在实际使用过程中,若爬楼机10的水平倾角A小于∠3,则表明用户弯腰程度大,体验效果差,此时爬楼机10发出报警提示和停机提示,以提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内。In actual use, if the horizontal inclination A of the stair climbing machine 10 is less than ∠3, it indicates that the user bends too much and the experience effect is poor. The horizontal inclination angle A of the building machine 10 is adjusted to be within ∠1˜∠2.
若爬楼机10的水平倾角A大于等于∠3,且小于∠1,则表明爬楼机10已经在安全角度范围内工作,但用户弯腰程度仍较大,此时爬楼机10发出报警提示,而不是直接停机,并提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内,以提升用户舒适度。If the horizontal inclination A of the stair climber 10 is greater than or equal to ∠3 and less than ∠1, it indicates that the stair climber 10 has been working within the safe angle range, but the user is still bending over a large degree, and at this time the stair climber 10 sends out an alarm Prompt, instead of stopping directly, and remind the operator to adjust the horizontal inclination A of the stair climbing machine 10 to within ∠1~∠2, so as to improve user comfort.
若爬楼机10的水平倾角A位于∠1~∠2内,则表明爬楼机10仍在安全角度范围内工作,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。If the horizontal inclination A of the stair climbing machine 10 is within ∠1~∠2, it indicates that the stair climbing machine 10 is still working within the safe angle range. At this time, the stair climbing machine 10 sends out a correct prompt to remind the operator that there is no need to stop the machine and continue to maintain This posture can go up and down the stairs.
若爬楼机10的水平倾角A大于∠2,且小于等于∠4,则表明爬楼机10仍在安全角度范围内工作,但倾翻风险较高,所以此时爬楼机10发出报警提示,而不是直接停机,并提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内,以减小爬楼机10的倾翻力。If the horizontal inclination A of the stair climbing machine 10 is greater than ∠2 and less than or equal to ∠4, it indicates that the stair climbing machine 10 is still working within the safe angle range, but the risk of tipping is high, so the stair climbing machine 10 sends out an alarm at this time , instead of stopping directly, and reminding the operator to adjust the horizontal inclination angle A of the stair climbing machine 10 to within ∠1~∠2, so as to reduce the overturning force of the stair climbing machine 10.
若爬楼机10的水平倾角A大于∠4,则爬楼机10直接发出报警提示和停机提示,以进行停机保护,同时提醒操作人员当前倾翻风险高,不宜继续作业。当爬楼机10再次恢复至∠1~∠2内时,操作人员需要先松开启动开关,然后再重新按下启动开关,才能再次进入正常操作。If the horizontal inclination A of the stair climbing machine 10 is greater than ∠4, the stair climbing machine 10 will directly send out an alarm prompt and a shutdown prompt for shutdown protection, and at the same time remind the operator that the current tipping risk is high and it is not suitable to continue working. When the stair climbing machine 10 returns to ∠1~∠2 again, the operator needs to release the start switch first, and then press the start switch again to enter the normal operation again.
如此,爬楼机10能够根据其水平倾角A及其爬楼位置,发出相应的提示,从而提醒操作人员将爬楼机10的水平倾角A控制在合适的安全角度范围内,使爬楼机10的倾翻力较小,操作人员无需花费较大的作用力就能使爬楼机10稳定进行上楼或下楼作业,避免卡顿问题,同时操作人员也无需长期弯腰就能进行作业,用户体验良好。In this way, the stair climbing machine 10 can send corresponding prompts according to its horizontal inclination A and its climbing position, thereby reminding the operator to control the horizontal inclination A of the stair climbing machine 10 within a suitable safe angle range, so that the stair climbing machine 10 The overturning force is small, and the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force, avoiding the problem of stuck, and the operator can perform the operation without bending over for a long time. The user experience is good.
根据现有楼梯建筑标准,楼梯适宜的坡度通常在20°~45°,其中以30°左右较为常用,45°~60°的坡度范围可用于人流小且不常用的专用楼梯,60°以上的坡度范围常用于供防火或检修用的爬梯。According to the existing building standards for stairs, the suitable slope of the stairs is usually 20°-45°, among which 30° is more commonly used, and the slope range of 45°-60° can be used for special stairs with small flow of people and not commonly used, and the slope above 60° Slope ranges are often used for ladders used for fire protection or maintenance.
因此,考虑到作业安全和用户作业舒适度,本实施例针对20°~45°的适宜楼梯和45°~60°的专用楼梯,设定出第一阈值范围θ
1和第二阈值范围θ
2,例如第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°。
Therefore, considering the safety of work and the user's work comfort, this embodiment sets the first threshold range θ 1 and the second threshold range θ 2 for suitable stairs of 20° to 45° and special stairs of 45° to 60° For example, the first threshold range θ 1 is 40°-60°, and the second threshold range θ 2 is 35°-65°.
当然,第一阈值范围θ
1和第二阈值范围θ
2还可以为其他范围,在此不做限定。
Certainly, the first threshold range θ 1 and the second threshold range θ 2 may also be other ranges, which are not limited here.
在某一个实施例中,第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值越小,第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值越小。
In a certain embodiment, the second threshold range θ2 can be adjusted according to the gradient of the stairs, the larger the gradient of the stairs, the greater the difference between the lower limit of the second threshold range θ2 and the lower limit of the first threshold range θ1 Smaller, the smaller the difference between the upper limit of the second threshold range θ2 and the upper limit of the first threshold range θ1 .
考虑到操作人员的身高,在坡度相对平缓的楼梯作业,若爬楼机10的水平倾角A处于第一阈值范围θ
1或第二阈值范围θ
2内,则操作人员可操作的空间较大,弯腰程度不用那么大。而在坡度相对陡峭的楼梯作业,若爬楼机10的水平倾角A处于第一阈值范围θ
1或第二阈值范围θ
2内,则操作人员可操作的空间较小,弯腰程度较大。
Considering the height of the operator, if the stair climbing machine 10 has a horizontal inclination angle A within the first threshold range θ 1 or the second threshold range θ 2 when working on stairs with a relatively gentle slope, the operator has a larger space for operation. The degree of bending does not have to be that great. While working on stairs with a relatively steep slope, if the horizontal inclination A of the stair climbing machine 10 is within the first threshold range θ1 or the second threshold range θ2, the operator has less room for operation and a greater degree of bending.
因此,从舒适度和机器正常运转考虑,本实施例的第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值越小。
Therefore, considering the comfort and the normal operation of the machine, the second threshold range θ2 of the present embodiment can be adjusted according to the gradient of the stairs. The lower the difference of the lower limit value of .
示例性地,对于20°~45°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°,则第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值为Δ
1=5°。对于45°~60°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为38°~65°,则第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值为Δ
1=2°。如此,在坡度大的楼梯作业时,Δ
1越小,第二阈值范围θ
2的下限值越大,当操作人员将爬楼机10的水平倾角A调整至低于第二阈值范围θ
2的下限值时,爬楼机10发出报警提示和停机提示,从而提醒操作人员抬升爬楼机10,直至发出正确提示。如此,操作人员弯腰程度没那么大,用户体验效果好。
Exemplarily, for the stairs of 20°~45°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 35°~65°, then the lower limit value of the second threshold range θ2 The difference from the lower limit of the first threshold range θ 1 is Δ 1 =5°. For the stairs of 45°~60°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 38°~65°, then the lower limit of the second threshold range θ2 is the same as the first threshold The difference in the lower limit value of the range θ 1 is Δ 1 =2°. In this way, when working on stairs with a large slope, the smaller Δ1 is, the larger the lower limit of the second threshold range θ2 will be. When the lower limit value is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to lift the stair climbing machine 10 until a correct prompt is issued. In this way, the degree of bending of the operator is not so great, and the user experience effect is good.
进一步地,结合图2-图4,由于操作人员在操作爬楼机10时,通常一只脚(下称前脚)踩在一级楼梯上,另外一只脚(下称后脚)踩在高一级楼梯上,上半身需要稍微前倾,则操作人员的重心偏移至前脚上,以便在保持人身安全的同时,给爬楼机10施加下压力F2。因此楼梯坡度越大,操作人员因前倾导致人身重心偏移的程度越大,人身坠落风险越高。Further, with reference to Fig. 2-Fig. 4, when the operator is operating the stair climbing machine 10, usually one foot (hereinafter referred to as the front foot) steps on the first level of stairs, and the other foot (hereinafter referred to as the rear foot) steps on the upper level. On the stairs, the upper body needs to lean forward slightly, so the center of gravity of the operator is shifted to the front foot, so as to apply downward force F2 to the stair climber 10 while maintaining personal safety. Therefore, the greater the slope of the stairs, the greater the degree of shift of the operator's center of gravity due to forward leaning, and the higher the risk of personal fall.
因此,从安全角度考虑,本实施例的第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值越小。
Therefore, from a safety point of view, the second threshold range θ2 of the present embodiment can be adjusted according to the gradient of the stairs. The smaller the difference.
示例性地,对于20°~45°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°,则第二阈 值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值为Δ
2=5°。对于45°~60°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为38°~62°,则第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值为Δ
2=2°。如此,在坡度大的楼梯作业时,Δ
2越小,第二阈值范围θ
2的上限值越小,当操作人员将爬楼机10的水平倾角A调整至高于第二阈值范围θ
2的上限值时,爬楼机10发出报警提示和停机提示,从而提醒操作人员下压爬楼机10,直至发出正确提示。如此,可以引导操作人员适当降低重心(弯腰),以保证用户自身安全和机器安全。
Exemplarily, for the stairs of 20°~45°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 35°~65°, then the upper limit of the second threshold range θ2 The difference from the upper limit of the first threshold range θ 1 is Δ 2 =5°. For the stairs of 45°~60°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 38°~62°, then the upper limit of the second threshold range θ2 is the same as the first threshold The difference between the upper limit values of the range θ 1 is Δ 2 =2°. In this way, when working on stairs with a large gradient, the smaller Δ2 is, the smaller the upper limit of the second threshold range θ2 is. When the upper limit is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to press down on the stair climbing machine 10 until a correct prompt is issued. In this way, the operator can be guided to lower the center of gravity (bend down) appropriately to ensure the safety of the user himself and the machine.
需要说明的是,由于第一阈值范围θ
1的具体范围可根据实际需求而定,本实施例是在第一阈值范围θ
1已经确定的基础上,再根据楼梯坡度适应调整第二阈值范围θ
2。
It should be noted that since the specific range of the first threshold range θ1 can be determined according to actual needs, this embodiment adjusts the second threshold range θ according to the gradient of the stairs on the basis that the first threshold range θ1 has been determined. 2 .
请参阅图9,在某一个实施例中,步骤S21判断爬楼机10的水平倾角与第一阈值范围θ
1的关系,并根据判断结果发出相应的提示,还包括以下步骤:
Referring to Fig. 9, in a certain embodiment, step S21 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range θ 1 , and sends corresponding prompts according to the judgment result, and also includes the following steps:
S40、判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值的时间是否大于超时阈值;
S40, judging whether the time when the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit of the first threshold range θ1 is greater than the timeout threshold;
S41、若是,则发出报警提示和停机提示,并控制爬楼机10停机;S41, if so, send an alarm prompt and a shutdown prompt, and control the stair climbing machine 10 to shut down;
S42、若否,则发出报警提示。S42. If not, send out an alarm prompt.
本实施例中,若爬楼机10超过第一阈值范围θ
1上限值的时间大于超时阈值,则认为此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示,并控制爬楼机10停机。在爬楼机10的水平倾角A超过第一阈值范围θ
1上限值的时间小于或等于超时阈值时,仅发出报警提示。
In this embodiment, if the time when the stair climber 10 exceeds the upper limit of the first threshold range θ1 is greater than the overtime threshold, it is considered that the stair climber 10 is in a high tipping risk state at this time, and the stair climber 10 sends an alarm prompt and shuts down Prompt, and control stair climbing machine 10 shutdowns. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range θ1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
同理,请参阅图10,当选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较时,步骤S20判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,还包括以下步骤:
Similarly, please refer to Fig. 10, when choosing to compare the horizontal inclination angle of the stair climbing machine 10 with the first threshold range θ 1 and the second threshold value range θ 2 respectively, step S20 judges the horizontal inclination angle and the safety angle of the stair climbing machine 10 The relationship between ranges, and send corresponding prompts according to the judgment results, which also includes the following steps:
S50、判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间是否大于超时阈值;
S50, judging whether the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit of the first threshold range θ1 and less than or equal to the upper limit of the second threshold range θ2 is greater than the timeout threshold;
S51、若是,则发出报警提示和停机提示,并控制爬楼机停机;S51, if so, send an alarm prompt and a shutdown prompt, and control the stair climbing machine to shut down;
S52、若否,则发出报警提示。S52. If not, send out an alarm prompt.
本实施例中,若爬楼机10大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间大于超时阈值,则认为此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示,并控制爬楼机10停机。在爬楼机10的水平倾角A超过第一阈值范围θ
1上限值的时间小于或等于超时阈值时,仅发出报警提示。
In this embodiment, if the stair climbing machine 10 is greater than the upper limit of the first threshold range θ1 , and the time that is less than or equal to the upper limit of the second threshold range θ2 is greater than the overtime threshold, then it is considered that the stair climbing machine 10 is at a high slope at this time. Turn over the risk state, the stair climbing machine 10 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range θ1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
请结合图7以及上述实施例中设置的两个安全角度范围,第一阈值范围θ
1中,∠1≤θ
1≤∠2,第二阈值范围θ
2中,∠3≤θ
2≤∠4。假设角度识别模块13获取的爬楼机10水平倾角值为A,在行程时间段0≤t≤t
6中,分别选取第一行程时间段{t|0≤t≤t
0}、第二行程时间段{t|t
1≤t≤t
2}、第三行程时间段{t|t
3≤t≤t
4}和第四行程时间段{t|t
5≤t≤t
6}进行分析,其余行程时间段为爬楼机10受到振动或者爬楼机10调整水平倾角A的时间段,由于这些时间段内水平倾角A均处于第一阈值范围θ
1内,在此不做具体分析。
Please combine the two safe angle ranges set in Figure 7 and the above embodiment, in the first threshold range θ 1 , ∠1≤θ 1 ≤∠2, in the second threshold range θ2, ∠3≤θ 2 ≤∠4 . Assuming that the horizontal inclination value of the stair climbing machine 10 obtained by the angle identification module 13 is A, in the travel time period 0≤t≤t6 , select the first travel time period {t|0≤t≤t 0 }, the second travel time period respectively time period {t|t 1 ≤t≤t 2 }, the third travel time period {t|t 3 ≤t≤t 4 } and the fourth travel time period {t|t 5 ≤t≤t 6 } for analysis, The rest of the travel time period is the time period when the stair climbing machine 10 is subjected to vibration or the stair climbing machine 10 adjusts the horizontal inclination angle A. Since the horizontal inclination angle A is within the first threshold range θ1 in these time periods, no specific analysis is made here.
则对爬楼机10的上述四个行程时间段角度数据变化进行分析:Then the angle data changes of the above four travel time periods of the stair climbing machine 10 are analyzed:
(1)第一行程所处时间段为0≤t≤t
0,在该时间段内,如图中实曲线所示,角度值A虽然存在波动,但是波动范围均在第一阈值范围θ
1内,此时判定爬楼机10在正常姿态下工作,发出正确提示;
(1) The time period of the first trip is 0≤t≤t 0 . In this time period, as shown by the solid curve in the figure, although the angle value A fluctuates, the fluctuation range is within the first threshold range θ 1 At this time, it is determined that the stair climbing machine 10 is working under the normal posture, and a correct prompt is issued;
(2)第二行程所处时间段为t
1≤t≤t
2,在该时间段内,如图中实曲线所示,爬楼机10由于受到振动,导致爬楼机10的水平倾角A产生波动,其波动范围超出了第一阈值范围θ
1的上限值∠2,并且超出第一阈值范围θ
1的上限值∠2的持续时间为Δt
1=t
2-t
1,其中Δt
1超过了设定的超时阈值,则判定此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示。
(2) The time period of the second stroke is t 1 ≤ t ≤ t 2 . During this time period, as shown by the solid curve in the figure, the horizontal inclination A of the stair climbing machine 10 is caused by the vibration of the stair climbing machine 10. Generate fluctuations, the fluctuation range of which exceeds the upper limit ∠2 of the first threshold range θ 1 , and the duration of exceeding the upper limit ∠2 of the first threshold range θ 1 is Δt 1 =t 2 −t 1 , where Δt 1 exceeds the set timeout threshold, it is determined that the stair climbing machine 10 is in a state of high tipping risk at this time, and the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt.
(3)第三行程所处时间段为t
3≤t≤t
4,在该时间段内,如图中实曲线所示,爬楼机10受到振动,导致爬楼机10的水平倾角A产生波动,其波动范围超出了第二阈值范围θ
2的上限值∠4,并且超出第二阈值范围θ
2内持续时间为Δt
2=t
4-t
3,虽然Δt
2小于超时阈值,但是一旦A产生波动且波动范围超出了第二阈值范围θ
2,均认为爬楼机10处于高倾翻风险状态,不宜继续作业,爬楼机10发出报警提示和停机提示。
(3) The time period of the third trip is t 3 ≤ t ≤ t 4 . During this time period, as shown by the solid curve in the figure, the stair climbing machine 10 is vibrated, resulting in the horizontal inclination A of the stair climbing machine 10 Fluctuation, its fluctuation range exceeds the upper limit value ∠4 of the second threshold range θ 2 , and the duration beyond the second threshold range θ 2 is Δt 2 =t 4 -t 3 , although Δt 2 is less than the timeout threshold, once If A fluctuates and the fluctuation range exceeds the second threshold range θ 2 , it is considered that the stair climbing machine 10 is in a state of high tipping risk, and it is not suitable to continue working, and the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt.
通过第二行程和第三行程的控制逻辑,可以很好地对处于高倾翻风险状态的爬楼机10进行风险控制,避免发 生安全事故。Through the control logic of the second stroke and the third stroke, the risk control of the stair climbing machine 10 in a state of high risk of overturning can be carried out well to avoid safety accidents.
(4)在第四行程所处的时间段t
5≤t≤t
6中,在该时间段内,如图中实曲线所示,爬楼机10受到振动,导致爬楼机10的水平倾角A产生波动且波动范围超出了第一阈值范围θ
1的上限值∠2,却未超出第二阈值范围θ
2的上限值∠4,并且超出第一阈值范围θ
1内持续时间为Δt
3=t
6-t
5,其中Δt
3小于设定的超时阈值。通过角度数据波动的原因(用户握持不稳定带来的振动、爬楼机10在爬楼过程中正常的抖动等)可知,虽然第四行程中波动范围超出了第一阈值范围θ
1,但是由于其持续时间短,爬楼机10能够迅速恢复到安全的行驶姿态,倾翻风险较低,所以此时爬楼机10发出报警提示,而不是直接停机。因此,对于爬坡场景而言,能够避免因振动或抖动而导致频繁启停,提升用户操作的流畅性。
(4) In the time period t 5 ≤ t ≤ t 6 of the fourth stroke, in this time period, as shown by the solid curve in the figure, the stair climbing machine 10 is vibrated, resulting in the horizontal inclination of the stair climbing machine 10 A fluctuates and the fluctuation range exceeds the upper limit value ∠2 of the first threshold range θ 1 , but does not exceed the upper limit value ∠4 of the second threshold range θ 2 , and exceeds the first threshold range θ 1 for a duration of Δt 3 =t 6 -t 5 , where Δt 3 is smaller than the set timeout threshold. According to the reasons for the fluctuation of the angle data (vibration caused by the unstable grip of the user, the normal shaking of the stair climbing machine 10 during the climbing process, etc.), it can be known that although the fluctuation range in the fourth stroke exceeds the first threshold range θ 1 , the Due to its short duration, the stair climbing machine 10 can quickly return to a safe driving posture, and the risk of overturning is low, so at this time, the stair climbing machine 10 sends an alarm prompt instead of directly shutting down. Therefore, for the climbing scene, frequent start and stop due to vibration or shaking can be avoided, and the smoothness of user operation can be improved.
可以理解,在实际爬楼过程中,当爬楼机10的行进速度越快时,爬楼机10倾翻的概率越大。因此若超时阈值始终保持不变,则有可能导致爬楼机10在受到外部振动而超出第一阈值范围θ
1(无论是否超出第二阈值范围θ
2)后,在由振动状态恢复到安全行驶姿态的过程中,超出第一阈值范围θ
1的时间还未达到超时阈值时就倾翻。
It can be understood that, in the actual process of climbing stairs, when the traveling speed of the stair climbing machine 10 is faster, the probability of the stair climbing machine 10 tipping is greater. Therefore, if the overtime threshold remains unchanged, it may cause the stair climbing machine 10 to return to safe driving after being subjected to external vibrations and exceeding the first threshold range θ 1 (no matter whether it exceeds the second threshold range θ 2 ). In the process of posture, when the time beyond the first threshold range θ 1 has not yet reached the timeout threshold, it will overturn.
为解决上述问题,请参阅图11,在某一个实施例中,在步骤S40判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值的时间是否大于超时阈值之前,或者在步骤S50判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间是否大于超时阈值之前,控制方法还包括以下步骤:
In order to solve the above-mentioned problem, please refer to Fig. 11, in a certain embodiment, judge in step S40 whether the horizontal inclination angle A of stair climbing machine 10 is greater than the time of the first threshold range θ 1 upper limit value before greater than the overtime threshold, or in step S40 S50 judges whether the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit of the first threshold range θ1 , and is less than or equal to the time before the upper limit of the second threshold range θ2 is greater than the overtime threshold, the control method also includes the following steps:
S60、根据爬楼机10的行进速度,自动调整超时阈值。S60. Automatically adjust the timeout threshold according to the traveling speed of the stair climbing machine 10 .
本实施例中,超时阈值能够根据爬楼机10上下楼的行进速度自动调整,其调整原理如下:In this embodiment, the overtime threshold can be automatically adjusted according to the speed of the stair climbing machine 10 going up and down the stairs, and its adjustment principle is as follows:
由于步进式爬楼机每上行或下行一个台阶时,均只由支撑臂12的一端作为支点进行旋转,直至到达下一个台阶时,才由支撑臂12的另一端作为支点进行旋转,因此支撑臂12每旋转一圈,爬楼机10上行或下行两个台阶。Since the stepping stair climbing machine only rotates by one end of the support arm 12 as a fulcrum every time it goes up or down a step, until it reaches the next step, it is rotated by the other end of the support arm 12 as a fulcrum, so the support Every time the arm 12 rotates one turn, the stair climber 10 goes up or down two steps.
结合上述原理,假设爬楼机10的行进速度为:V台阶/每分钟,则支撑臂12每分钟旋转的圈数为:(V/2)转/每分钟,对应地,支撑臂12的减速电机每分钟输出的圈数为(V/2)转/每分钟,相当于(60*2/V)秒/转。假设第二阈值范围θ
2与第一阈值范围θ
1的抖动值不超过Δθ,为保证实际抖动值不超过Δθ,则支撑臂12旋转一圈的超时阈值
In combination with the above principles, assuming that the travel speed of the stair climbing machine 10 is: V steps/per minute, the number of revolutions per minute of the support arm 12 is: (V/2) revolutions/per minute, correspondingly, the deceleration of the support arm 12 The number of revolutions output by the motor per minute is (V/2) revolutions per minute, which is equivalent to (60*2/V) seconds per revolution. Assuming that the jitter values of the second threshold range θ 2 and the first threshold range θ 1 do not exceed Δθ, in order to ensure that the actual jitter value does not exceed Δθ, the timeout threshold for one rotation of the support arm 12
由此可见,在Δθ保持一定的情况下,爬楼机10的行进速度V越大,则超时阈值ΔT越小。因此,可以根据爬楼机10不同的行进速度V,设定不同的超时阈值ΔT。It can be seen that, under the condition that Δθ remains constant, the greater the traveling speed V of the stair climbing machine 10 is, the smaller the timeout threshold ΔT is. Therefore, different timeout thresholds ΔT can be set according to different travel speeds V of the stair climbing machine 10 .
请参阅图12,在某一个实施例中,步骤S60根据爬楼机10的行进速度,自动调整超时阈值,具体包括以下步骤:Please refer to FIG. 12. In a certain embodiment, step S60 automatically adjusts the timeout threshold according to the traveling speed of the stair climbing machine 10, which specifically includes the following steps:
S61、根据爬楼机10的速度档位,选择与速度档位对应的超时阈值。S61. According to the speed gear of the stair climbing machine 10, select a timeout threshold corresponding to the speed gear.
在实际运行过程中,为保证爬楼效率,操作人员可选择不同的速度档位,从而调节爬楼机10的行进速度。例如当选择低速档位时,爬楼机10的行进速度限定为0-25台阶/每分钟;当选择高速档位时,爬楼机10的行进速度限定为25-35台阶/每分钟。In the actual operation process, in order to ensure the efficiency of stair climbing, the operator can select different speed gears to adjust the traveling speed of the stair climbing machine 10 . For example, when the low gear is selected, the travel speed of the stair climber 10 is limited to 0-25 steps/per minute; when the high speed gear is selected, the travel speed of the stair climber 10 is limited to 25-35 steps/per minute.
在某一个具体实施例中,根据爬楼机10当前速度档位的最大速度值、第二阈值范围θ
2与第一阈值范围θ
1的抖动值,计算出与该速度档位对应的超时阈值。
In a specific embodiment, according to the maximum speed value of the current speed gear of the stair climbing machine 10, the jitter value of the second threshold range θ 2 and the first threshold range θ 1 , the timeout threshold corresponding to the speed gear is calculated .
具体地,由上述可知,在Δθ保持一定的情况下,爬楼机10的行进速度V越大,则超时阈值ΔT越小。因此,通过将每个速度档位的最大速度值带入上述超时阈值计算公式,则可获得该速度档位下最小的超时阈值,而对于该速度档位内的其他行进速度而言,均统一采用最小的超时阈值即可。Specifically, it can be seen from the above that when Δθ remains constant, the greater the travel speed V of the stair climbing machine 10 is, the smaller the timeout threshold ΔT is. Therefore, by bringing the maximum speed value of each speed gear into the above calculation formula of the timeout threshold, the minimum timeout threshold under this speed gear can be obtained, and for other travel speeds in this speed gear, all are uniform Just use the smallest timeout threshold.
需要说明的是,在实际应用时,爬楼机10的速度档位可以根据实际情况作出调整,在此不作具体限定。It should be noted that, in actual application, the speed gear of the stair climbing machine 10 can be adjusted according to the actual situation, which is not specifically limited here.
因此,本实施例根据爬楼机10上下楼的行进速度档位选择合适的超时阈值,能够使高速档位的爬楼机10更快作出判断,防止爬楼机10在受到外部振动而超出第一阈值范围θ
1后,超出第一阈值范围θ
1的时间还未达到超时阈值时就倾翻。
Therefore, this embodiment selects an appropriate overtime threshold according to the speed gears of the stair climbing machine 10 going up and down stairs, so that the stair climbing machine 10 in the high-speed gear can make a judgment faster, and prevent the stair climbing machine 10 from being subjected to external vibrations and exceeding the first threshold. After a threshold range θ 1 , when the time exceeding the first threshold range θ 1 has not reached the timeout threshold, it will overturn.
请参阅图2和图13,本发明实施例还提供一种爬楼机10,包括:机身11、角度识别模块13、控制模块14和提示模块15。Referring to FIG. 2 and FIG. 13 , the embodiment of the present invention also provides a stair climbing machine 10 , including: a body 11 , an angle recognition module 13 , a control module 14 and a prompt module 15 .
角度识别模块13,用于实时获取爬楼机10的运行姿态;爬楼机10的运行姿态为爬楼机10的水平倾角。The angle identification module 13 is used to acquire the running posture of the stair climbing machine 10 in real time; the running posture of the stair climbing machine 10 is the horizontal inclination angle of the stair climbing machine 10 .
控制模块14,用于判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果控制提示模块15发出相应的提示。The control module 14 is used to judge the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and control the prompt module 15 to issue corresponding prompts according to the judgment result.
在某一个实施例中,判断爬楼机10的水平倾角与安全角度范围的关系包括判断爬楼机10的水平倾角是否落入安全角度范围的范围内。In a certain embodiment, judging the relationship between the horizontal inclination of the stair climbing machine 10 and the safe angle range includes judging whether the horizontal inclination of the stair climbing machine 10 falls within the range of the safe angle range.
本发明爬楼机10应用在需要人工把持操作的爬楼机上,例如步进式爬楼机。步进式爬楼机在爬楼过程中,其支撑臂12在一级一级地上下台阶时,振动幅度更大,更需要人工把持操作。因此,本发明以步进式爬楼机为例,对本发明的爬楼机10的控制方法进行详细说明。The stair climbing machine 10 of the present invention is applied to a stair climbing machine that requires manual manipulation, such as a stepping stair climbing machine. When the stepping type stair climbing machine climbs the stairs, its support arm 12 has a larger vibration amplitude when going up and down the steps step by step, and more needs to be manually controlled and operated. Therefore, the present invention takes the stepping stair climbing machine as an example to describe the control method of the stair climbing machine 10 of the present invention in detail.
在本实施例中,可以实时获取爬楼机10的运行姿态,从而判断当前爬楼机10可能产生的倾翻力大小。如图2所示,在一个实施例中,爬楼机10的运行姿态由爬楼机10的水平倾角A表征,更为具体地,由爬楼机10的机身11与水平面的夹角表征。当爬楼机10位于平地上时,爬楼机10的机身11通常垂直于地面,此时爬楼机10的水平倾角A为90°。当准备上楼时,操作人员需要将爬楼机10的机身11由竖立状态逐渐向操作人员方向倾斜,以便操作人员操作爬楼机10上下楼,在此过程中爬楼机10的水平倾角A由90°逐渐减小,直至减小至安全角度α。在一个实施例中,爬楼机10的水平倾角A由角度识别模块13获取,角度识别模块13可以设置在机身11上。其中,角度识别模块13包括但不限于陀螺仪、加速度传感器或其他运动处理传感器。In this embodiment, the running posture of the stair climbing machine 10 can be obtained in real time, so as to judge the magnitude of the overturning force that may be generated by the stair climbing machine 10 at present. As shown in Figure 2, in one embodiment, the running posture of the stair climbing machine 10 is characterized by the horizontal inclination A of the stair climbing machine 10, more specifically, the angle between the fuselage 11 of the stair climbing machine 10 and the horizontal plane . When the stair climbing machine 10 is located on flat ground, the fuselage 11 of the stair climbing machine 10 is usually perpendicular to the ground, and the horizontal inclination A of the stair climbing machine 10 is 90° at this moment. When preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the erect state to the operator's direction, so that the operator can operate the stair climbing machine 10 to go up and down the stairs. A gradually decreases from 90° until it reaches the safe angle α. In one embodiment, the horizontal inclination A of the stair climbing machine 10 is obtained by the angle recognition module 13 , and the angle recognition module 13 can be set on the fuselage 11 . Wherein, the angle recognition module 13 includes but is not limited to a gyroscope, an acceleration sensor or other motion processing sensors.
需要说明的是,爬楼机10可操作的安全角度α与操作人员的身高、货物20和爬楼机10的重心G、楼梯的台阶高度、楼梯坡度等因素有一定的关系,通常会根据中等身高人群、常见的楼梯及台阶,来设置通用的安全角度α,例如40°、45°、50°、55°或60°。如果是特殊的情况,安全角度α可以特殊定制。It should be noted that the operable safety angle α of the stair climbing machine 10 has a certain relationship with factors such as the height of the operator, the center of gravity G of the cargo 20 and the stair climbing machine 10, the step height of the stairs, and the gradient of the stairs. For tall people, common stairs and steps, set a general safety angle α, such as 40°, 45°, 50°, 55° or 60°. If it is a special case, the safety angle α can be specially customized.
对于通用的安全角度α,结合图2至图4,对爬楼机10的水平倾角A与倾翻力F1的关系进行说明:For the general safety angle α, the relationship between the horizontal inclination angle A of the stair climbing machine 10 and the overturning force F1 is described in conjunction with Fig. 2 to Fig. 4:
(1)如图2所示,当爬楼机10的水平倾角A较大时,爬楼机10与货物20的重心G会在爬楼机10的支撑臂12之外,重心G与操作人员的距离较大,需要操控的力矩较大,当支撑臂12以其一端为支点O压着台阶上楼时,重心G与支点O的力臂L较大,爬楼机10的倾翻力F1就较大,操作人员对爬楼机10施加的下压力F2较大。(1) As shown in Figure 2, when the horizontal inclination angle A of the stair climbing machine 10 is relatively large, the center of gravity G of the stair climbing machine 10 and the goods 20 will be outside the support arm 12 of the stair climbing machine 10, and the center of gravity G and the operator The distance between the center of gravity G and the fulcrum O is relatively large, and the moment that needs to be manipulated is relatively large. When the support arm 12 uses one end as the fulcrum O to press the steps to go upstairs, the moment arm L between the center of gravity G and the fulcrum O is relatively large, and the overturning force F1 of the stair climbing machine 10 If it is larger, the downward force F2 exerted by the operator on the stair climbing machine 10 is larger.
(2)如图3所示,当爬楼机10的水平倾角A越接近安全角度α时,爬楼机10与货物20的重心G会往支撑臂12靠近,重心G与操作人员距离变小,操作人员只需稍弯腰就可以了,当支撑臂12以其一端为支点O压着台阶上楼时,重心G与支点O的力臂L变小,爬楼机10的倾翻力F1变小,操作人员对爬楼机10施加的下压力F2较小。(2) As shown in Figure 3, when the horizontal inclination angle A of the stair climbing machine 10 is closer to the safety angle α, the center of gravity G of the stair climbing machine 10 and the goods 20 will approach the support arm 12, and the distance between the center of gravity G and the operator will become smaller , the operator only needs to bend over a little. When the support arm 12 uses one end as the fulcrum O to press the steps to go upstairs, the moment arm L between the center of gravity G and the fulcrum O becomes smaller, and the overturning force F1 of the stair climber 10 becomes smaller, the downward force F2 exerted by the operator on the stair climbing machine 10 is smaller.
(3)如图4所示,当爬楼机10的水平倾角A较小(已偏离安全角度α)时,爬楼机10与货物20的重心G会更靠近支撑臂12,操作人员操作所用的力矩就更小。当重心G与支点O的力臂L最小时,爬楼机10的倾翻力F1最小,操作人员对爬楼机10施加的下压力F2最小。但是操作人员需要弯腰很低,不利于爬楼机10的使用。(3) As shown in Figure 4, when the horizontal inclination angle A of the stair climbing machine 10 is small (has deviated from the safety angle α), the center of gravity G of the stair climbing machine 10 and the goods 20 will be closer to the support arm 12, which is used by the operator to operate The torque is even smaller. When the moment arm L between the center of gravity G and the fulcrum O is the smallest, the overturning force F1 of the stair climbing machine 10 is the smallest, and the downward force F2 exerted by the operator on the stair climbing machine 10 is the smallest. But the operator needs to bend down very low, which is unfavorable for the use of the stair climbing machine 10.
(4)当爬楼机10的水平倾角A继续减小时,爬楼机10与货物20的重心G逐渐向操作人员靠近。当重心G过于靠近操作人员时,操作人员需对爬楼机10施加向上的拉力,才能防止爬楼机10与货物20不下沉至楼梯上,从而保证爬楼机10能够正常上下楼操作。(4) When the horizontal inclination A of the stair climbing machine 10 continues to decrease, the center of gravity G of the stair climbing machine 10 and the cargo 20 gradually approaches the operator. When the center of gravity G is too close to the operator, the operator needs to apply an upward pulling force to the stair climbing machine 10 to prevent the stair climbing machine 10 and the goods 20 from sinking to the stairs, thereby ensuring that the stair climbing machine 10 can normally operate up and down stairs.
由上可知,在楼梯的台阶高度和楼梯坡度一定的情况下,当爬楼机10的水平倾角A过大时,爬楼机10产生的倾翻力F1较大,倾翻风险高。当爬楼机10的水平倾角A过小时,爬楼机10的扶手偏低,用户弯腰程度大,体验差,甚至无法实现爬楼机10正常上下楼的操作。只有当爬楼机10的水平倾角A等于安全角度α时,爬楼机10的倾翻力F1才较小(非最小),用户操作安全,同时用户弯腰的程度也较小,用户舒适度高。It can be seen from the above that when the step height and slope of the stairs are constant, when the horizontal inclination A of the stair climbing machine 10 is too large, the overturning force F1 generated by the stair climbing machine 10 is relatively large, and the risk of overturning is high. When the horizontal inclination A of the stair climbing machine 10 is too small, the handrail of the stair climbing machine 10 is low, and the user bends too much, resulting in a poor experience, and it is even impossible to realize the normal operation of the stair climbing machine 10 going up and down stairs. Only when the horizontal inclination A of the stair climbing machine 10 is equal to the safety angle α, the overturning force F1 of the stair climbing machine 10 is small (not the minimum), the user's operation is safe, and the degree of bending of the user is also small, and the user's comfort level is improved. high.
因此,在实际使用过程中,爬楼机10主动获取其当前水平倾角A并判断是否偏离安全角度α,然后根据判断结果发出相应的提示,以便操作人员进行相应的处理。Therefore, during actual use, the stair climbing machine 10 actively obtains its current horizontal inclination A and judges whether it deviates from the safe angle α, and then sends out corresponding prompts according to the judgment result, so that the operator can perform corresponding processing.
具体地,若当前爬楼机10的水平倾角A没有偏离安全角度α,则发出正确提示,以提醒用户按照当前水平倾角A可以正常操作爬楼机10上下楼梯。若当前爬楼机10的水平倾角A偏离安全角度α,则发出报警提示和停机提示,以提醒用户当前水平倾角A为非安全角度,如果继续按照当前水平倾角A运行,容易导致倾翻风险高或者用户舒适度差,建议操作人员下压或者抬升爬楼机的扶手,以改变当前爬楼机10的水平倾角A,直至爬楼机10发出正确提示。Specifically, if the current horizontal inclination A of the stair climbing machine 10 does not deviate from the safe angle α, a correct prompt is issued to remind the user that the stair climbing machine 10 can be normally operated up and down stairs according to the current horizontal inclination A. If the current horizontal inclination A of the stair climbing machine 10 deviates from the safe angle α, an alarm prompt and a shutdown prompt will be issued to remind the user that the current horizontal inclination A is an unsafe angle. If the current horizontal inclination A continues to operate, it will easily lead to a high risk of tipping Or the user's comfort level is poor, it is recommended that the operator press down or lift the handrail of the stair climbing machine to change the current horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 issues a correct prompt.
然而,爬楼机10在爬楼过程中容易受到外部振动,例如用户握持不稳定带来的振动或者支撑臂12的支点O陷入楼梯面坑洼造成的振动,这导致角度识别模块13采集到的角度数据产生波动,使得爬楼机10的水平倾角A偏离安全角度α而引起爬楼机10频繁启停,存在卡顿问题,严重影响用户体验。However, the stair climbing machine 10 is susceptible to external vibrations during the process of climbing stairs, such as the vibration caused by the user's unstable grip or the vibration caused by the fulcrum O of the support arm 12 falling into the potholes on the stair surface, which causes the angle recognition module 13 to collect The angle data of the stair climber 10 fluctuates, so that the horizontal inclination A of the stair climber 10 deviates from the safe angle α, which causes the stair climber 10 to start and stop frequently, and there is a jam problem, which seriously affects the user experience.
因此,针对上述可能存在的卡顿问题,本发明在安全角度α的基础上,设置一个角度允许偏差范围,即第一阈值范围θ
1(∠1≤θ
1≤∠2),以形成安全角度范围。请结合图5,控制模块14用于:
Therefore, in view of the above-mentioned possible stuck problem, the present invention sets an angle allowable deviation range on the basis of the safety angle α, that is, the first threshold range θ 1 (∠1≤θ 1 ≤∠2) to form a safety angle scope. Please combine with Fig. 5, the control module 14 is used for:
判断爬楼机10的水平倾角与第一阈值范围θ
1的关系,并根据判断结果控制提示模块15发出相应的提示。
Judging the relationship between the horizontal inclination angle of the stair climbing machine 10 and the first threshold range θ1 , and controlling the prompting module 15 to issue corresponding prompts according to the judgment result.
在某一个实施例中,控制模块14用于:In a certain embodiment, the control module 14 is used for:
在判断爬楼机10的水平倾角偏离第一阈值范围θ
1时,控制提示模块15发出相应的提示;
When judging that the horizontal inclination of the stair climbing machine 10 deviates from the first threshold range θ 1 , the control prompt module 15 sends a corresponding prompt;
在判断爬楼机10的水平倾角位于第一阈值范围θ
1内时,控制提示模块15发出正确提示。
When judging that the horizontal inclination of the stair climbing machine 10 is within the first threshold range θ1 , the control prompt module 15 issues a correct prompt.
具体地,当爬楼机10的水平倾角A大于第一阈值范围θ
1的上限值∠2时,例如爬楼机10的水平倾角A为90°,爬楼机10的倾翻力较大,此时若启动电机,则会造成爬楼较难恢复平衡而倾翻,此时爬楼机10发出提示,以提醒操作人员改变当前爬楼机10的水平倾角A。当爬楼机10的水平倾角A小于第一阈值范围θ
1的下限值∠1时,例如爬楼机10的水平倾角A为20°,爬楼机10的扶手偏低,用户弯腰程度大,舒适度差,同时在该角度下,爬楼机10和货物20的重心过于靠近操作人员,甚至导致爬楼机10下沉至楼梯上而无法上下楼,此时爬楼机10发出提示,例如报警提示和停机提示,以提醒操作人员将爬楼机10的运行姿态调整至∠1~∠2内。
Specifically, when the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ∠2 of the first threshold range θ1 , for example, the horizontal inclination A of the stair climbing machine 10 is 90°, and the overturning force of the stair climbing machine 10 is relatively large. At this time, if the motor is started, it will be difficult to restore the balance of the stairs and tip over. At this time, the stair climber 10 sends a prompt to remind the operator to change the current horizontal inclination A of the stair climber 10 . When the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ∠1 of the first threshold range θ1 , for example, the horizontal inclination A of the stair climbing machine 10 is 20°, the handrail of the stair climbing machine 10 is low, and the user's bending degree At the same time, at this angle, the center of gravity of the stair climbing machine 10 and the cargo 20 is too close to the operator, and even causes the stair climbing machine 10 to sink to the stairs and cannot go up and down the stairs. At this time, the stair climbing machine 10 sends out a prompt , such as alarm prompts and shutdown prompts, to remind operators to adjust the running posture of the stair climbing machine 10 to within ∠1~∠2.
只有当爬楼机10的水平倾角A处于第一阈值范围θ
1内,即∠1≤A≤∠2时,爬楼机10的倾翻力才较小(非最小),此时启动爬楼机10的电机,上下楼操作安全,同时操作人员也不用过度弯腰,舒适度高,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。进一步地,为了更好地兼顾倾翻力和用户舒适度,操作人员仍能将爬楼机10的水平倾角A调整至上述的安全角度α。
Only when the horizontal inclination A of the stair climber 10 is within the first threshold range θ1 , that is, when ∠1≤A≤∠2, the tipping force of the stair climber 10 is small (non-minimum), and the stairs are started at this time The motor of the stair climbing machine 10 is safe to operate up and down stairs, and the operator does not need to bend over excessively, and the comfort is high. At this time, the stair climbing machine 10 sends a correct prompt to remind the operator that he does not need to stop the machine, and can continue to maintain this posture to go up and down the stairs. Furthermore, in order to better balance the overturning force and user comfort, the operator can still adjust the horizontal inclination A of the stair climbing machine 10 to the above-mentioned safe angle α.
综上,本发明实施例的爬楼机10根据爬楼机10的运行姿态判断爬楼机10的水平倾角A与安全角度范围的关系,然后控制提示模块15发出相应的提示,从而提醒操作人员将爬楼机10的运行姿态控制在安全角度范围内,使爬楼机10的倾翻力较小,如此操作人员无需花费较大的作用力就能使爬楼机10稳定进行上楼或下楼作业,避免卡顿问题,同时操作人员也无需长期弯腰就能进行作业,用户体验良好。In summary, the stair climbing machine 10 according to the embodiment of the present invention judges the relationship between the horizontal inclination A of the stair climbing machine 10 and the safe angle range according to the running posture of the stair climbing machine 10, and then controls the prompt module 15 to issue a corresponding prompt, thereby reminding the operator Control the running posture of the stair climbing machine 10 within the safe angle range, so that the overturning force of the stair climbing machine 10 is small, so that the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force. The operation on the building avoids the stuck problem, and at the same time, the operator does not need to bend over for a long time to carry out the operation, and the user experience is good.
请参阅图6和图7,在某一个实施例中,安全角度范围还包括第二阈值范围θ
2,第一阈值范围θ
1为第二阈值范围θ
2的子集。控制模块14判断爬楼机10的水平倾角与安全角度范围的关系,并根据判断结果控制提示模块15发出相应的提示,包括:
Referring to FIG. 6 and FIG. 7 , in an embodiment, the safe angle range further includes a second threshold range θ 2 , and the first threshold range θ 1 is a subset of the second threshold range θ 2 . The control module 14 judges the relationship between the horizontal inclination angle of the stair climbing machine 10 and the safe angle range, and controls the prompt module 15 to issue corresponding prompts according to the judgment result, including:
控制模块14判断爬楼机10的水平倾角与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,并根据判断结果控制提示模块15发出相应的提示。
The control module 14 judges the relationship between the horizontal inclination of the stair climbing machine 10 and the first threshold range θ1 and/or the second threshold range θ2, and controls the prompt module 15 to issue corresponding prompts according to the judgment result.
在实际使用过程中,当准备上楼时,操作人员需要将爬楼机10的机身11由竖立状态逐渐向操作人员方向倾斜,此时爬楼机10的水平倾角A由90°逐渐减小至安全角度范围内。当爬楼机10依次登上多级中部楼梯和末级楼梯时,由于爬楼机10的支撑臂12在一级一级地上下台阶时,存在一定的抖动,因此角度识别模块13采集到的角度数据存在抖动值,而该抖动属于步进式爬楼机上下楼的正常抖动。此时若爬楼机10上下楼的安全角度范围继续保持为一定范围,则在抖动影响下,爬楼机10的水平倾角A更加容易偏离该范围,导致爬楼机10频繁停机,造成爬楼作业过程卡顿,严重影响用户操作体验。In actual use, when preparing to go upstairs, the operator needs to gradually tilt the fuselage 11 of the stair climbing machine 10 from the upright state to the direction of the operator. At this time, the horizontal inclination A of the stair climbing machine 10 gradually decreases from 90° to a safe angle. When the stair climbing machine 10 boards the multi-level middle stairs and the last stairs in turn, there is a certain vibration when the support arm 12 of the stair climbing machine 10 goes up and down the steps step by step, so the angle recognition module 13 collects There is a jitter value in the angle data, and this jitter belongs to the normal jitter of the stepping stair climbing machine going up and down stairs. At this time, if the safe angle range of the stair climber 10 going up and down the stairs continues to be within a certain range, then under the influence of jitter, the horizontal inclination A of the stair climber 10 is more likely to deviate from this range, causing the stair climber 10 to stop frequently, resulting in stair climbing. The operation process freezes, seriously affecting the user experience.
为了解决在爬楼时出现上述频繁停机的问题,本实施例提供了如下的技术方案:In order to solve the above-mentioned frequent shutdown problem when climbing stairs, this embodiment provides the following technical solutions:
从爬楼机10设计的安全角度考虑,在第一阈值范围θ
1(∠1≤θ
1≤∠2)的基础上,设计第二阈值范围θ
2(∠3≤θ
2≤∠4),来允许爬楼机10在更大的角度区间内保持正常工作。其中,第一阈值范围θ
1为第二阈值范围θ
2的子集。
From the safety point of view of the design of the stair climbing machine 10, on the basis of the first threshold range θ 1 (∠1≤θ 1 ≤∠2), the second threshold range θ 2 (∠3≤θ 2 ≤∠4) is designed, To allow the stair climber 10 to keep working normally in a larger angle range. Wherein, the first threshold range θ 1 is a subset of the second threshold range θ 2 .
在本实施例中,判断爬楼机10的水平倾角A与第一阈值范围θ
1和/或第二阈值范围θ
2的关系包括:判断爬楼机10的水平倾角A与第一阈值范围θ
1的关系,判断爬楼机10的水平倾角A与第二阈值范围θ
2的关系,或者判断爬楼机10的水平倾角A与第一阈值范围θ
1和第二阈值范围θ
2的关系。
In this embodiment, judging the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 includes: judging the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ 1 , judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the second threshold range θ2, or judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ1 and the second threshold range θ2.
在实际运行过程中,可选择全程判断爬楼机10的水平倾角A与第一阈值范围θ
1的关系,或者全程判断水平倾角A与第二阈值范围θ
2的关系,或者全程判断水平倾角A与第一阈值范围θ
1和第二阈值范围θ
2的关系。当然,在其他实施例中,也可以根据需求(例如分阶段)选择判断爬楼机10的水平倾角A与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,在此不做具体限定。
In the actual operation process, you can choose to judge the relationship between the horizontal inclination A of the stair climbing machine 10 and the first threshold range θ1 , or judge the relationship between the horizontal inclination A and the second threshold range θ2 in the whole process, or judge the horizontal inclination A in the whole process. Relationship to the first threshold range θ 1 and the second threshold range θ 2 . Of course, in other embodiments, it is also possible to select and judge the relationship between the horizontal inclination angle A of the stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 according to requirements (for example, in stages), which will not be done here. Specific limits.
请参阅图8,在某一个实施例中,控制模块14判断爬楼机10的水平倾角与第一阈值范围θ
1和/或第二阈值范围θ
2的关系,并根据判断结果控制提示模块15发出相应的提示,包括:
Referring to Fig. 8, in a certain embodiment, control module 14 judges the relationship between the horizontal inclination angle of stair climbing machine 10 and the first threshold range θ 1 and/or the second threshold range θ 2 , and controls the prompting module 15 according to the judgment result Issue appropriate prompts, including:
控制模块14根据爬楼机10的爬楼位置,选择将爬楼机10的水平倾角与第一阈值范围θ
1进行比较,或者选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较,并根据判断结果控制提示模块15发出相应的提示。
The control module 14 selects to compare the horizontal inclination of the stair climbing machine 10 with the first threshold range θ 1 according to the climbing position of the stair climbing machine 10, or selects to compare the horizontal inclination of the stair climbing machine 10 with the first threshold range θ 1 respectively. Compare with the second threshold range θ2, and control the prompting module 15 to issue corresponding prompts according to the judgment result.
在爬楼机10初启动阶段,安全角度范围选择为第一阈值范围θ
1,爬楼机10在第一阈值范围θ
1内进行操作,不仅爬楼机10倾翻力相对较小,安全可靠,操作人员也无需施加较大的下压力,同时也不用过度弯腰操作,用户体验好。
In the initial start-up stage of the stair climbing machine 10, the safety angle range is selected as the first threshold range θ 1 , and the stair climbing machine 10 operates within the first threshold value range θ 1 , not only the tilting force of the stair climbing machine 10 is relatively small, but also safe and reliable , the operator does not need to exert a large downward force, and at the same time does not need to bend over excessively to operate, and the user experience is good.
但在爬楼机10上下1个台阶后,因爬楼机10已经进入了上下楼的操作正常状态,爬楼机10会存在上下台阶的正常抖动,为此需增大第一阈值范围θ
1来消除抖动带来的影响。通过计算分析,在第一阈值范围θ
1的上限值基础上增加抖动值,在第一阈值范围θ
1的下限值基础上减小抖动值,形成第二阈值范围θ
2,第二阈值范围θ
2仍在安全的操作区间内。
However, after the stair climbing machine 10 goes up and down one step, because the stair climbing machine 10 has entered the normal operation state of going up and down stairs, the stair climbing machine 10 will have the normal vibration of going up and down the steps, so it is necessary to increase the first threshold range θ 1 to eliminate the effects of jitter. Through calculation and analysis, the jitter value is increased on the basis of the upper limit value of the first threshold range θ 1 , and the jitter value is reduced on the basis of the lower limit value of the first threshold value range θ 1 to form the second threshold value range θ 2 , the second threshold value The range θ 2 is still within the safe operating range.
因此,第一阈值范围θ
1限于爬楼机10在第一级台阶上运动时的情况下使用。第二阈值范围θ
2是在爬楼机10正常运转1个台阶后使用,例如当爬楼机10行进至第二级及往后的台阶时,安全角度范围更大,但同样也是处于安全操作角度范围内。
Therefore, the first threshold range θ1 is limited to use when the stair climbing machine 10 moves on the first step. The second threshold value range θ 2 is used after the stair climber 10 runs normally for one step, for example, when the stair climber 10 advances to the second level and the next step, the safe angle range is larger, but it is also in safe operation within the angle range.
具体地,请结合图7,在实际使用过程中,当爬楼机10从平地登上或者下行第一级楼梯时,选择将爬楼机10的水平倾角与第一阈值范围θ
1进行比较。
Specifically, please refer to FIG. 7 , in actual use, when the stair climber 10 ascends or descends the first step of stairs from flat ground, choose to compare the horizontal inclination of the stair climber 10 with the first threshold range θ1 .
在此过程中,若爬楼机10的水平倾角A小于∠1,则表明用户弯腰程度大,体验效果差,此时爬楼机10发出报警提示和停机提示,以提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内。若爬楼机10的水平倾角A位于∠1~∠2内,则表明爬楼机10在安全角度范围内工作,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。若爬楼机10的水平倾角A大于∠2,则表明爬楼机10处于高倾翻风险状态,不宜继续作业,此时爬楼机10发出报警提示和停机提示,以提醒操作人员改变当前爬楼机10的水平倾角A,直至爬楼机10发出正确提示。During this process, if the horizontal inclination A of the stair climbing machine 10 is less than ∠1, it indicates that the user bends too much and the experience effect is poor. At this time, the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt to remind the operator to climb the stairs The horizontal inclination angle A of the machine 10 is adjusted to be within ∠1~∠2. If the horizontal inclination A of the stair climbing machine 10 is within ∠1~∠2, it means that the stair climbing machine 10 is working within the safe angle range. At this time, the stair climbing machine 10 will send out a correct prompt to remind the operator to continue to maintain this angle without stopping the machine. You can go up and down the stairs. If the horizontal inclination A of the stair climbing machine 10 is greater than ∠2, it indicates that the stair climbing machine 10 is in a state of high tipping risk and it is not suitable to continue working. The horizontal inclination A of the stair climbing machine 10 until the stair climbing machine 10 sends out a correct prompt.
请结合图7,当爬楼机10依次登上多级中部楼梯和末级楼梯时,选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较,则控制模块14具体用于:
Please in conjunction with Fig. 7, when the stair climber 10 boards the multi-stage middle stairs and the final stairs successively, choose to compare the horizontal inclination angle of the stair climber 10 with the first threshold range θ 1 and the second threshold range θ 2 respectively, Then the control module 14 is specifically used for:
(1)在判断爬楼机10的水平倾角A小于第二阈值范围θ
2的下限值∠3时,控制提示模块15发出报警提示和停机提示;
(1) When judging that the horizontal inclination A of the stair climbing machine 10 is less than the lower limit ∠3 of the second threshold range θ 2 , the control prompt module 15 sends an alarm prompt and a shutdown prompt;
(2)在判断爬楼机10的水平倾角A大于等于第二阈值范围θ
2的下限值∠3,并且小于第一阈值范围θ
1的下限值∠1时,控制提示模块15发出报警提示;
(2) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than or equal to the lower limit ∠3 of the second threshold range θ 2 , and less than the lower limit ∠1 of the first threshold range θ 1 , the control prompt module 15 sends an alarm hint;
(3)在判断爬楼机10的水平倾角A大于等于第一阈值范围θ
1的下限值∠1时,并且小于等于第一阈值范围θ
1的上限值∠2时,控制提示模块15发出正确提示;
(3) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than or equal to the lower limit ∠1 of the first threshold range θ 1 , and less than or equal to the upper limit ∠2 of the first threshold range θ 1 , the control prompt module 15 Issue the correct prompt;
(4)在判断爬楼机10的水平倾角A大于第一阈值范围θ
1的上限值∠2,并且小于等于第二阈值范围θ
2的上限值∠4时,控制提示模块15发出报警提示;
(4) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ∠2 of the first threshold range θ1 , and less than or equal to the upper limit ∠4 of the second threshold range θ2, the control prompt module 15 sends an alarm hint;
(5)在判断爬楼机10的水平倾角A大于第二阈值范围θ
2的上限值∠4时,控制提示模块15发出报警提示和停机提示。
(5) When judging that the horizontal inclination A of the stair climbing machine 10 is greater than the upper limit ∠4 of the second threshold range θ2, the control prompt module 15 sends an alarm prompt and a shutdown prompt.
在实际使用过程中,若爬楼机10的水平倾角A小于∠3,则表明用户弯腰程度大,体验效果差,此时爬楼机10发出报警提示和停机提示,以提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内。In actual use, if the horizontal inclination A of the stair climbing machine 10 is less than ∠3, it indicates that the user bends too much and the experience effect is poor. The horizontal inclination angle A of the building machine 10 is adjusted to be within ∠1˜∠2.
若爬楼机10的水平倾角A大于等于∠3,且小于∠1,则表明爬楼机10已经在安全角度范围内工作,但用户弯腰程度仍较大,此时爬楼机10发出报警提示,而不是直接停机,并提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内,以提升用户舒适度。If the horizontal inclination A of the stair climber 10 is greater than or equal to ∠3 and less than ∠1, it indicates that the stair climber 10 has been working within the safe angle range, but the user is still bending over a large degree, and at this time the stair climber 10 sends out an alarm Prompt, instead of stopping directly, and remind the operator to adjust the horizontal inclination A of the stair climbing machine 10 to within ∠1~∠2, so as to improve user comfort.
若爬楼机10的水平倾角A位于∠1~∠2内,则表明爬楼机10仍在安全角度范围内工作,此时爬楼机10发出正确提示,以提醒操作人员无需停机,继续保持该姿态上下楼即可。If the horizontal inclination A of the stair climbing machine 10 is within ∠1~∠2, it indicates that the stair climbing machine 10 is still working within the safe angle range. At this time, the stair climbing machine 10 sends out a correct prompt to remind the operator that there is no need to stop the machine and continue to maintain This posture can go up and down the stairs.
若爬楼机10的水平倾角A大于∠2,且小于等于∠4,则表明爬楼机10仍在安全角度范围内工作,但倾翻风险较高,所以此时爬楼机10发出报警提示,而不是直接停机,并提醒操作人员将爬楼机10的水平倾角A调整至∠1~∠2内,以减小爬楼机10的倾翻力。If the horizontal inclination A of the stair climbing machine 10 is greater than ∠2 and less than or equal to ∠4, it indicates that the stair climbing machine 10 is still working within the safe angle range, but the risk of tipping is high, so the stair climbing machine 10 sends out an alarm at this time , instead of stopping directly, and reminding the operator to adjust the horizontal inclination angle A of the stair climbing machine 10 to within ∠1~∠2, so as to reduce the overturning force of the stair climbing machine 10.
若爬楼机10的水平倾角A大于∠4,则爬楼机10直接发出报警提示和停机提示,以进行停机保护,同时提醒操作人员当前倾翻风险高,不宜继续作业。当爬楼机10再次恢复至∠1~∠2内时,操作人员需要先松开启动开关,然后再重新按下启动开关,才能再次进入正常操作。If the horizontal inclination A of the stair climbing machine 10 is greater than ∠4, the stair climbing machine 10 will directly send out an alarm prompt and a shutdown prompt for shutdown protection, and at the same time remind the operator that the current tipping risk is high and it is not suitable to continue working. When the stair climbing machine 10 returns to ∠1~∠2 again, the operator needs to release the start switch first, and then press the start switch again to enter the normal operation again.
如此,爬楼机10能够根据其水平倾角A及其爬楼位置,发出相应的提示,从而提醒操作人员将爬楼机10的水平倾角A控制在合适的安全角度范围内,使爬楼机10的倾翻力较小,操作人员无需花费较大的作用力就能使爬楼 机10稳定进行上楼或下楼作业,避免卡顿问题,同时操作人员也无需长期弯腰就能进行作业,用户体验良好。In this way, the stair climbing machine 10 can send corresponding prompts according to its horizontal inclination A and its climbing position, thereby reminding the operator to control the horizontal inclination A of the stair climbing machine 10 within a suitable safe angle range, so that the stair climbing machine 10 The overturning force is small, and the operator can make the stair climbing machine 10 go up and down stairs stably without spending a lot of force, avoiding the problem of stuck, and the operator can perform the operation without bending over for a long time. The user experience is good.
根据现有楼梯建筑标准,楼梯适宜的坡度通常在20°~45°,其中以30°左右较为常用,45°~60°的坡度范围可用于人流小且不常用的专用楼梯,60°以上的坡度范围常用于供防火或检修用的爬梯。According to the existing building standards for stairs, the suitable slope of the stairs is usually 20°-45°, among which 30° is more commonly used, and the slope range of 45°-60° can be used for special stairs with small flow of people and not commonly used, and the slope above 60° Slope ranges are often used for ladders used for fire protection or maintenance.
因此,考虑到作业安全和用户作业舒适度,本实施例针对20°~45°的适宜楼梯和45°~60°的专用楼梯,设定出第一阈值范围θ
1和第二阈值范围θ
2,例如第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°。
Therefore, considering the safety of work and the user's work comfort, this embodiment sets the first threshold range θ 1 and the second threshold range θ 2 for suitable stairs of 20° to 45° and special stairs of 45° to 60° For example, the first threshold range θ 1 is 40°-60°, and the second threshold range θ 2 is 35°-65°.
当然,第一阈值范围θ
1和第二阈值范围θ
2还可以为其他范围,在此不做限定。
Certainly, the first threshold range θ 1 and the second threshold range θ 2 may also be other ranges, which are not limited here.
在某一个实施例中,第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值越小,第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值越小。
In a certain embodiment, the second threshold range θ2 can be adjusted according to the gradient of the stairs, the larger the gradient of the stairs, the greater the difference between the lower limit of the second threshold range θ2 and the lower limit of the first threshold range θ1 Smaller, the smaller the difference between the upper limit of the second threshold range θ2 and the upper limit of the first threshold range θ1 .
考虑到操作人员的身高,在坡度相对平缓的楼梯作业,若爬楼机10的水平倾角A处于第一阈值范围θ
1或第二阈值范围θ
2内,则操作人员可操作的空间较大,弯腰程度不用那么大。而在坡度相对陡峭的楼梯作业,若爬楼机10的水平倾角A处于第一阈值范围θ
1或第二阈值范围θ
2内,则操作人员可操作的空间较小,弯腰程度较大。
Considering the height of the operator, if the stair climbing machine 10 has a horizontal inclination angle A within the first threshold range θ 1 or the second threshold range θ 2 when working on stairs with a relatively gentle slope, the operator has a larger space for operation. The degree of bending does not have to be that great. While working on stairs with a relatively steep slope, if the horizontal inclination A of the stair climbing machine 10 is within the first threshold range θ1 or the second threshold range θ2, the operator has less room for operation and a greater degree of bending.
因此,从舒适度和机器正常运转考虑,本实施例的第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值越小。
Therefore, considering the comfort and the normal operation of the machine, the second threshold range θ2 of the present embodiment can be adjusted according to the gradient of the stairs. The lower the difference of the lower limit value of .
示例性地,对于20°~45°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°,则第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值为Δ
1=5°。对于45°~60°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为38°~65°,则第二阈值范围θ
2的下限值与第一阈值范围θ
1的下限值的差值为Δ
1=2°。如此,在坡度大的楼梯作业时,Δ
1越小,第二阈值范围θ
2的下限值越大,当操作人员将爬楼机10的水平倾角A调整至低于第二阈值范围θ
2的下限值时,爬楼机10发出报警提示和停机提示,从而提醒操作人员抬升爬楼机10,直至发出正确提示。如此,操作人员弯腰程度没那么大,用户体验效果好。
Exemplarily, for the stairs of 20°~45°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 35°~65°, then the lower limit value of the second threshold range θ2 The difference from the lower limit of the first threshold range θ 1 is Δ 1 =5°. For the stairs of 45°~60°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 38°~65°, then the lower limit of the second threshold range θ2 is the same as the first threshold The difference in the lower limit value of the range θ 1 is Δ 1 =2°. In this way, when working on stairs with a large slope, the smaller Δ1 is, the larger the lower limit of the second threshold range θ2 will be. When the lower limit value is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to lift the stair climbing machine 10 until a correct prompt is issued. In this way, the degree of bending of the operator is not so great, and the user experience effect is good.
进一步地,结合图2-图4,由于操作人员在操作爬楼机10时,通常一只脚(下称前脚)踩在一级楼梯上,另外一只脚(下称后脚)踩在高一级楼梯上,上半身需要稍微前倾,则操作人员的重心偏移至前脚上,以便在保持人身安全的同时,给爬楼机10施加下压力F2。因此楼梯坡度越大,操作人员因前倾导致人身重心偏移的程度越大,人身坠落风险越高。Further, with reference to Fig. 2-Fig. 4, when the operator is operating the stair climbing machine 10, usually one foot (hereinafter referred to as the front foot) steps on the first level of stairs, and the other foot (hereinafter referred to as the rear foot) steps on the upper level. On the stairs, the upper body needs to lean forward slightly, so the center of gravity of the operator is shifted to the front foot, so as to apply downward force F2 to the stair climber 10 while maintaining personal safety. Therefore, the greater the slope of the stairs, the greater the degree of shift of the operator's center of gravity due to forward leaning, and the higher the risk of personal fall.
因此,从安全角度考虑,本实施例的第二阈值范围θ
2能够根据楼梯坡度进行调整,楼梯坡度越大,第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值越小。
Therefore, from a safety point of view, the second threshold range θ2 of the present embodiment can be adjusted according to the gradient of the stairs. The smaller the difference.
示例性地,对于20°~45°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为35°~65°,则第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值为Δ
2=5°。对于45°~60°的楼梯,第一阈值范围θ
1为40°~60°,第二阈值范围θ
2为38°~62°,则第二阈值范围θ
2的上限值与第一阈值范围θ
1的上限值的差值为Δ
2=2°。如此,在坡度大的楼梯作业时,Δ
2越小,第二阈值范围θ
2的上限值越小,当操作人员将爬楼机10的水平倾角A调整至高于第二阈值范围θ
2的上限值时,爬楼机10发出报警提示和停机提示,从而提醒操作人员下压爬楼机10,直至发出正确提示。如此,可以引导操作人员适当降低重心(弯腰),以保证用户自身安全和机器安全。
Exemplarily, for the stairs of 20°~45°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 35°~65°, then the upper limit of the second threshold range θ2 The difference from the upper limit of the first threshold range θ 1 is Δ 2 =5°. For the stairs of 45°~60°, the first threshold range θ1 is 40°~60°, the second threshold range θ2 is 38°~62°, then the upper limit of the second threshold range θ2 is the same as the first threshold The difference between the upper limit values of the range θ 1 is Δ 2 =2°. In this way, when working on stairs with a large gradient, the smaller Δ2 is, the smaller the upper limit of the second threshold range θ2 is. When the upper limit is reached, the stair climbing machine 10 will send out an alarm prompt and a shutdown prompt, thereby reminding the operator to press down on the stair climbing machine 10 until a correct prompt is issued. In this way, the operator can be guided to lower the center of gravity (bend down) appropriately to ensure the safety of the user himself and the machine.
需要说明的是,由于第一阈值范围θ
1的具体范围可根据实际需求而定,本实施例是在第一阈值范围θ
1已经确定的基础上,再根据楼梯坡度适应调整第二阈值范围θ
2。
It should be noted that since the specific range of the first threshold range θ1 can be determined according to actual needs, this embodiment adjusts the second threshold range θ according to the gradient of the stairs on the basis that the first threshold range θ1 has been determined. 2 .
在某一个实施例中,控制模块14还用于:In a certain embodiment, the control module 14 is also used for:
判断爬楼机10的水平倾角大于第一阈值范围θ
1上限值的时间是否大于超时阈值;
Whether the time of judging the horizontal inclination of stair climbing machine 10 greater than the first threshold range θ 1 upper limit is greater than the overtime threshold;
若是,则控制提示模块15发出报警提示和停机提示,并控制爬楼机10停机;If so, the control prompt module 15 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down;
若否,则控制提示模块15发出报警提示。If not, the control prompt module 15 sends out an alarm prompt.
本实施例中,若爬楼机10超过第一阈值范围θ
1上限值的时间大于超时阈值,则认为此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示,并控制爬楼机10停机。在爬楼机10的水平倾角A超过第一阈值范围θ
1上限值的时间小于或等于超时阈值时,仅发出报警提示。
In this embodiment, if the time when the stair climber 10 exceeds the upper limit of the first threshold range θ1 is greater than the overtime threshold, it is considered that the stair climber 10 is in a high tipping risk state at this time, and the stair climber 10 sends an alarm prompt and shuts down Prompt, and control stair climbing machine 10 shutdowns. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range θ1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
同理,请参阅图10,当选择将爬楼机10的水平倾角分别与第一阈值范围θ
1和第二阈值范围θ
2进行比较时,控 制模块14还用于:
Similarly, please refer to Fig. 10, when choosing to compare the horizontal inclination angle of the stair climbing machine 10 with the first threshold range θ 1 and the second threshold range θ 2 respectively, the control module 14 is also used for:
判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间是否大于超时阈值;
Judging whether the horizontal inclination A of the stair climbing machine 10 is greater than the first threshold range θ 1 upper limit, and whether the time less than or equal to the second threshold range θ 2 upper limit is greater than the overtime threshold;
若是,则控制提示模块15发出报警提示和停机提示,并控制爬楼机停机;If so, the control prompt module 15 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine to shut down;
若否,则控制提示模块15发出报警提示。If not, the control prompt module 15 sends out an alarm prompt.
本实施例中,若爬楼机10大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间大于超时阈值,则认为此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示,并控制爬楼机10停机。在爬楼机10的水平倾角A超过第一阈值范围θ
1上限值的时间小于或等于超时阈值时,仅发出报警提示。
In this embodiment, if the stair climbing machine 10 is greater than the upper limit of the first threshold range θ1 , and the time that is less than or equal to the upper limit of the second threshold range θ2 is greater than the overtime threshold, then it is considered that the stair climbing machine 10 is at a high slope at this time. Turn over the risk state, the stair climbing machine 10 sends an alarm prompt and a shutdown prompt, and controls the stair climbing machine 10 to shut down. When the time when the horizontal inclination A of the stair climbing machine 10 exceeds the upper limit of the first threshold range θ1 is less than or equal to the timeout threshold, only an alarm prompt is issued.
请结合图7以及上述实施例中设置的两个安全角度范围,第一阈值范围θ
1中,∠1≤θ
1≤∠2,第二阈值范围θ
2中,∠3≤θ
2≤∠4。假设角度识别模块13获取的爬楼机10水平倾角值为A,在行程时间段0≤t≤t
6中,分别选取第一行程时间段{t|0≤t≤t
0}、第二行程时间段{t|t
1≤t≤t
2}、第三行程时间段{t|t
3≤t≤t
4}和第四行程时间段{t|t
5≤t≤t
6}进行分析,其余行程时间段为爬楼机10受到振动或者爬楼机10调整水平倾角A的时间段,由于这些时间段内水平倾角A均处于第一阈值范围θ
1内,在此不做具体分析。
Please combine the two safe angle ranges set in Figure 7 and the above embodiment, in the first threshold range θ 1 , ∠1≤θ 1 ≤∠2, in the second threshold range θ2, ∠3≤θ 2 ≤∠4 . Assuming that the horizontal inclination value of the stair climbing machine 10 obtained by the angle identification module 13 is A, in the travel time period 0≤t≤t6 , select the first travel time period {t|0≤t≤t 0 }, the second travel time period respectively time period {t|t 1 ≤t≤t 2 }, the third travel time period {t|t 3 ≤t≤t 4 } and the fourth travel time period {t|t 5 ≤t≤t 6 } for analysis, The rest of the travel time period is the time period when the stair climbing machine 10 is subjected to vibration or the stair climbing machine 10 adjusts the horizontal inclination angle A. Since the horizontal inclination angle A is within the first threshold range θ1 in these time periods, no specific analysis is made here.
则对爬楼机10的上述四个行程时间段角度数据变化进行分析:Then the angle data changes of the above four travel time periods of the stair climbing machine 10 are analyzed:
(1)第一行程所处时间段为0≤t≤t
0,在该时间段内,如图中实曲线所示,角度值A虽然存在波动,但是波动范围均在第一阈值范围θ
1内,此时判定爬楼机10在正常姿态下工作,发出正确提示;
(1) The time period of the first trip is 0≤t≤t 0 . In this time period, as shown by the solid curve in the figure, although the angle value A fluctuates, the fluctuation range is within the first threshold range θ 1 At this time, it is determined that the stair climbing machine 10 is working under the normal posture, and a correct prompt is issued;
(2)第二行程所处时间段为t
1≤t≤t
2,在该时间段内,如图中实曲线所示,爬楼机10由于受到振动,导致爬楼机10的水平倾角A产生波动,其波动范围超出了第一阈值范围θ
1的上限值∠2,并且超出第一阈值范围θ
1的上限值∠2的持续时间为Δt
1=t
2-t
1,其中Δt
1超过了设定的超时阈值,则判定此时爬楼机10处于高倾翻风险状态,爬楼机10发出报警提示和停机提示。
(2) The time period of the second stroke is t 1 ≤ t ≤ t 2 . During this time period, as shown by the solid curve in the figure, the horizontal inclination A of the stair climbing machine 10 is caused by the vibration of the stair climbing machine 10. Generate fluctuations, the fluctuation range of which exceeds the upper limit ∠2 of the first threshold range θ 1 , and the duration of exceeding the upper limit ∠2 of the first threshold range θ 1 is Δt 1 =t 2 −t 1 , where Δt 1 exceeds the set timeout threshold, it is determined that the stair climbing machine 10 is in a state of high tipping risk at this time, and the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt.
(3)第三行程所处时间段为t
3≤t≤t
4,在该时间段内,如图中实曲线所示,爬楼机10受到振动,导致爬楼机10的水平倾角A产生波动,其波动范围超出了第二阈值范围θ
2的上限值∠4,并且超出第二阈值范围θ
2内持续时间为Δt
2=t
4-t
3,虽然Δt
2小于超时阈值,但是一旦A产生波动且波动范围超出了第二阈值范围θ
2,均认为爬楼机10处于高倾翻风险状态,不宜继续作业,爬楼机10发出报警提示和停机提示。
(3) The time period of the third trip is t 3 ≤ t ≤ t 4 . During this time period, as shown by the solid curve in the figure, the stair climbing machine 10 is vibrated, resulting in the horizontal inclination A of the stair climbing machine 10 Fluctuation, its fluctuation range exceeds the upper limit value ∠4 of the second threshold range θ 2 , and the duration beyond the second threshold range θ 2 is Δt 2 =t 4 -t 3 , although Δt 2 is less than the timeout threshold, once If A fluctuates and the fluctuation range exceeds the second threshold range θ 2 , it is considered that the stair climbing machine 10 is in a state of high tipping risk, and it is not suitable to continue working, and the stair climbing machine 10 sends out an alarm prompt and a shutdown prompt.
通过第二行程和第三行程的控制逻辑,可以很好地对处于高倾翻风险状态的爬楼机10进行风险控制,避免发生安全事故。Through the control logic of the second stroke and the third stroke, the risk control of the stair climbing machine 10 in a state of high risk of overturning can be well performed to avoid safety accidents.
(4)在第四行程所处的时间段t
5≤t≤t
6中,在该时间段内,如图中实曲线所示,爬楼机10受到振动,导致爬楼机10的水平倾角A产生波动且波动范围超出了第一阈值范围θ
1的上限值∠2,却未超出第二阈值范围θ
2的上限值∠4,并且超出第一阈值范围θ
1内持续时间为Δt
3=t
6-t
5,其中Δt
3小于设定的超时阈值。通过角度数据波动的原因(用户握持不稳定带来的振动、爬楼机10在爬楼过程中正常的抖动等)可知,虽然第四行程中波动范围超出了第一阈值范围θ
1,但是由于其持续时间短,爬楼机10能够迅速恢复到安全的行驶姿态,倾翻风险较低,所以此时爬楼机10发出报警提示,而不是直接停机。因此,对于爬坡场景而言,能够避免因振动或抖动而导致频繁启停,提升用户操作的流畅性。
(4) In the time period t 5 ≤ t ≤ t 6 of the fourth stroke, in this time period, as shown by the solid curve in the figure, the stair climbing machine 10 is vibrated, resulting in the horizontal inclination of the stair climbing machine 10 A fluctuates and the fluctuation range exceeds the upper limit value ∠2 of the first threshold range θ 1 , but does not exceed the upper limit value ∠4 of the second threshold range θ 2 , and exceeds the first threshold range θ 1 for a duration of Δt 3 =t 6 -t 5 , where Δt 3 is smaller than the set timeout threshold. According to the reasons for the fluctuation of the angle data (vibration caused by the unstable grip of the user, the normal shaking of the stair climbing machine 10 during the climbing process, etc.), it can be known that although the fluctuation range in the fourth stroke exceeds the first threshold range θ 1 , the Due to its short duration, the stair climbing machine 10 can quickly return to a safe driving posture, and the risk of overturning is low, so at this time, the stair climbing machine 10 sends an alarm prompt instead of directly shutting down. Therefore, for the climbing scene, frequent start and stop due to vibration or shaking can be avoided, and the smoothness of user operation can be improved.
可以理解,在实际爬楼过程中,当爬楼机10的行进速度越快时,爬楼机10倾翻的概率越大。因此若超时阈值始终保持不变,则有可能导致爬楼机10在受到外部振动而超出第一阈值范围θ
1(无论是否超出第二阈值范围θ
2)后,在由振动状态恢复到安全行驶姿态的过程中,超出第一阈值范围θ
1的时间还未达到超时阈值时就倾翻。
It can be understood that, in the actual process of climbing stairs, when the traveling speed of the stair climbing machine 10 is faster, the probability of the stair climbing machine 10 tipping is greater. Therefore, if the overtime threshold remains unchanged, it may cause the stair climbing machine 10 to return to safe driving after being subjected to external vibrations and exceeding the first threshold range θ 1 (no matter whether it exceeds the second threshold range θ 2 ). In the process of posture, when the time beyond the first threshold range θ 1 has not yet reached the timeout threshold, it will overturn.
为解决上述问题,请参阅图11,在某一个实施例中,在控制模块14判断爬楼机10的运行姿态大于第一阈值范围θ
1上限值的时间是否大于超时阈值之前,或者在控制模块14判断爬楼机10的水平倾角A大于第一阈值范围θ
1上限值,且小于等于第二阈值范围θ
2上限值的时间是否大于超时阈值之前,控制模块14还用于:
In order to solve the above-mentioned problem, please refer to Fig. 11, in a certain embodiment, before the control module 14 judges whether the running posture of the stair climbing machine 10 is greater than the time of the first threshold range θ 1 upper limit value is greater than the overtime threshold, or before the control Module 14 judges whether the horizontal inclination A of the stair climbing machine 10 is greater than the first threshold range θ 1 upper limit, and whether the time less than or equal to the second threshold range θ 2 upper limit is greater than the overtime threshold, the control module 14 is also used for:
根据爬楼机10的行进速度,自动调整超时阈值。According to the traveling speed of the stair climbing machine 10, the overtime threshold is automatically adjusted.
本实施例中,超时阈值能够根据爬楼机10上下楼的行进速度自动调整,其调整原理如下:In this embodiment, the overtime threshold can be automatically adjusted according to the speed of the stair climbing machine 10 going up and down the stairs, and its adjustment principle is as follows:
由于步进式爬楼机每上行或下行一个台阶时,均只由支撑臂12的一端作为支点进行旋转,直至到达下一个台 阶时,才由支撑臂12的另一端作为支点进行旋转,因此支撑臂12每旋转一圈,爬楼机10上行或下行两个台阶。Since the stepping stair climbing machine only rotates by one end of the support arm 12 as a fulcrum every time it goes up or down a step, until it reaches the next step, it is rotated by the other end of the support arm 12 as a fulcrum, so the support Every time the arm 12 rotates one turn, the stair climber 10 goes up or down two steps.
结合上述原理,假设爬楼机10的行进速度为:V台阶/每分钟,则支撑臂12每分钟旋转的圈数为:(V/2)转/每分钟,对应地,支撑臂12的减速电机每分钟输出的圈数为(V/2)转/每分钟,相当于(60*2/V)秒/转。假设第二阈值范围θ
2与第一阈值范围θ
1的抖动值不超过Δθ,为保证实际抖动值不超过Δθ,则支撑臂12旋转一圈的超时阈值
In combination with the above principles, assuming that the travel speed of the stair climbing machine 10 is: V steps/per minute, the number of revolutions per minute of the support arm 12 is: (V/2) revolutions/per minute, correspondingly, the deceleration of the support arm 12 The number of revolutions output by the motor per minute is (V/2) revolutions per minute, which is equivalent to (60*2/V) seconds per revolution. Assuming that the jitter values of the second threshold range θ 2 and the first threshold range θ 1 do not exceed Δθ, in order to ensure that the actual jitter value does not exceed Δθ, the timeout threshold for one rotation of the support arm 12
由此可见,在Δθ保持一定的情况下,爬楼机10的行进速度V越大,则超时阈值ΔT越小。因此,可以根据爬楼机10不同的行进速度V,设定不同的超时阈值ΔT。It can be seen that, under the condition that Δθ remains constant, the greater the traveling speed V of the stair climbing machine 10 is, the smaller the timeout threshold ΔT is. Therefore, different timeout thresholds ΔT can be set according to different travel speeds V of the stair climbing machine 10 .
请参阅图12,在某一个实施例中,控制模块14根据爬楼机10的行进速度,自动调整超时阈值,包括:Referring to Fig. 12, in a certain embodiment, the control module 14 automatically adjusts the overtime threshold according to the travel speed of the stair climbing machine 10, including:
控制模块14根据爬楼机10的速度档位,选择与速度档位对应的超时阈值。The control module 14 selects a timeout threshold corresponding to the speed gear according to the speed gear of the stair climbing machine 10 .
在实际运行过程中,为保证爬楼效率,操作人员可选择不同的速度档位,从而调节爬楼机10的行进速度。例如当选择低速档位时,爬楼机10的行进速度限定为0-25台阶/每分钟;当选择高速档位时,爬楼机10的行进速度限定为25-35台阶/每分钟。In the actual operation process, in order to ensure the efficiency of stair climbing, the operator can select different speed gears to adjust the traveling speed of the stair climbing machine 10 . For example, when the low gear is selected, the travel speed of the stair climber 10 is limited to 0-25 steps/per minute; when the high speed gear is selected, the travel speed of the stair climber 10 is limited to 25-35 steps/per minute.
在某一个具体实施例中,根据爬楼机10当前速度档位的最大速度值、第二阈值范围θ
2与第一阈值范围θ
1的抖动值,计算出与该速度档位对应的超时阈值。
In a specific embodiment, according to the maximum speed value of the current speed gear of the stair climbing machine 10, the jitter value of the second threshold range θ 2 and the first threshold range θ 1 , the timeout threshold corresponding to the speed gear is calculated .
具体地,由上述可知,在Δθ保持一定的情况下,爬楼机10的行进速度V越大,则超时阈值ΔT越小。因此,通过将每个速度档位的最大速度值带入上述超时阈值计算公式,则可获得该速度档位下最小的超时阈值,而对于该速度档位内的其他行进速度而言,均统一采用最小的超时阈值即可。Specifically, it can be seen from the above that when Δθ remains constant, the greater the travel speed V of the stair climbing machine 10 is, the smaller the timeout threshold ΔT is. Therefore, by bringing the maximum speed value of each speed gear into the above calculation formula of the timeout threshold, the minimum timeout threshold under this speed gear can be obtained, and for other travel speeds in this speed gear, all are uniform Just use the smallest timeout threshold.
需要说明的是,在实际应用时,爬楼机10的速度档位可以根据实际情况作出调整,在此不作具体限定。It should be noted that, in actual application, the speed gear of the stair climbing machine 10 can be adjusted according to the actual situation, which is not specifically limited here.
因此,本实施例根据爬楼机10上下楼的行进速度档位选择合适的超时阈值,能够使高速档位的爬楼机10更快作出判断,防止爬楼机10在受到外部振动而超出第一阈值范围θ
1后,超出第一阈值范围θ
1的时间还未达到超时阈值时就倾翻。
Therefore, this embodiment selects an appropriate overtime threshold according to the speed gears of the stair climbing machine 10 going up and down stairs, so that the stair climbing machine 10 in the high-speed gear can make a judgment faster, and prevent the stair climbing machine 10 from being subjected to external vibrations and exceeding the first threshold. After a threshold range θ 1 , when the time exceeding the first threshold range θ 1 has not reached the timeout threshold, it will overturn.
请参阅图13,在某一个实施例中,爬楼机10还包括与控制模块14连接的输入模块16,输入模块16用于接收用户的输入并将输入结果发送至控制模块14。Please refer to FIG. 13 , in a certain embodiment, the stair climbing machine 10 further includes an input module 16 connected to the control module 14 , and the input module 16 is used to receive user's input and send the input result to the control module 14 .
在本实施例中,爬楼机10可以通过输入模块16实现开停机、上下楼模式选择、高低速调节等功能,输入模块16的输入类型包括但不限于按键输入、触控输入、语音输入等。In this embodiment, the stair climbing machine 10 can realize functions such as starting and stopping, mode selection for going up and down stairs, and high and low speed adjustment through the input module 16. The input types of the input module 16 include but are not limited to key input, touch input, voice input, etc. .
请参阅图13,在某一个实施例中,爬楼机10还包括与控制模块14连接的电机输出模块17,当控制模块14输出停机指令时,电机输出模块17停止运行。Please refer to FIG. 13 , in a certain embodiment, the stair climbing machine 10 further includes a motor output module 17 connected to the control module 14 , and when the control module 14 outputs a shutdown command, the motor output module 17 stops running.
在本实施例中,当控制模块14判断爬楼机10处于高倾翻风险状态时,控制模块14控制电机输出模块17停止运行,以实现对爬楼机10的停机输出。In this embodiment, when the control module 14 determines that the stair climbing machine 10 is in a state of high tipping risk, the control module 14 controls the motor output module 17 to stop running, so as to realize the shutdown output to the stair climbing machine 10 .
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above description is a preferred embodiment of the present invention, and it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
Claims (27)
- 一种爬楼机的控制方法,其特征在于,包括:A control method for a stair climbing machine, comprising:实时获取爬楼机的运行姿态;所述爬楼机的运行姿态为所述爬楼机的水平倾角;Obtaining the running posture of the stair climbing machine in real time; the running posture of the stair climbing machine is the horizontal inclination of the stair climbing machine;判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示。Judging the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range, and issuing corresponding prompts according to the judging result.
- 根据权利要求1所述的爬楼机的控制方法,其特征在于,所述安全角度范围包括第一阈值范围θ 1,所述的判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,包括: The control method of the stair climbing machine according to claim 1, wherein the safety angle range includes a first threshold range θ 1 , and the relationship between the horizontal inclination angle of the stair climbing machine and the safety angle range is judged, And issue corresponding prompts according to the judgment results, including:判断所述爬楼机的水平倾角与所述第一阈值范围θ 1的关系,并根据判断结果发出相应的提示。 Judging the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 , and issuing corresponding prompts according to the judging result.
- 根据权利要求2所述的爬楼机的控制方法,其特征在于,所述的判断所述爬楼机的水平倾角与所述第一阈值范围θ 1的关系,并根据判断结果发出相应的提示,包括: The control method of the stair climbing machine according to claim 2, wherein the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 is judged, and corresponding prompts are issued according to the judgment result ,include:在判断所述爬楼机的水平倾角偏离所述第一阈值范围θ 1时,发出相应的提示; When judging that the horizontal inclination of the stair climber deviates from the first threshold range θ 1 , a corresponding prompt is issued;在判断所述爬楼机的水平倾角位于所述第一阈值范围θ 1内时,发出正确提示。 When it is judged that the horizontal inclination of the stair climbing machine is within the first threshold range θ1 , a correct prompt is issued.
- 根据权利要求2所述的爬楼机的控制方法,其特征在于,所述的判断所述爬楼机的水平倾角与所述第一阈值范围θ 1的关系,并根据判断结果发出相应的提示,还包括: The control method of the stair climbing machine according to claim 2, wherein the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 is judged, and corresponding prompts are issued according to the judgment result ,Also includes:判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间是否大于超时阈值; Judging whether the time when the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ1 is greater than the timeout threshold;若是,则发出报警提示和停机提示,并控制所述爬楼机停机;If so, then send an alarm prompt and a shutdown prompt, and control the shutdown of the stair climbing machine;若否,则发出报警提示。If not, an alarm prompt is issued.
- 根据权利要求4所述的爬楼机的控制方法,其特征在于,在所述的判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间是否大于超时阈值之前,所述控制方法还包括: The control method of the stair climbing machine according to claim 4, characterized in that, before the time when the horizontal inclination of the stair climbing machine is judged greater than the upper limit of the first threshold range θ1 is greater than the overtime threshold , the control method also includes:根据所述爬楼机的行进速度,自动调整所述超时阈值。The timeout threshold is automatically adjusted according to the traveling speed of the stair climbing machine.
- 根据权利要求5所述的爬楼机的控制方法,其特征在于,所述的根据所述爬楼机的行进速度,自动调整所述超时阈值,包括:The control method of the stair climbing machine according to claim 5, wherein the automatic adjustment of the timeout threshold according to the traveling speed of the stair climbing machine includes:根据所述爬楼机的速度档位,选择与所述速度档位对应的超时阈值。According to the speed gear of the stair climbing machine, a timeout threshold corresponding to the speed gear is selected.
- 根据权利要求2所述的爬楼机的控制方法,其特征在于,所述安全角度范围还包括第二阈值范围θ 2,所述第一阈值范围θ 1为所述第二阈值范围θ 2的子集;所述的判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,包括: The control method of the stair climbing machine according to claim 2, wherein the safety angle range further includes a second threshold range θ 2 , and the first threshold range θ 1 is the value of the second threshold range θ 2 A subset; the judgment of the relationship between the horizontal inclination angle of the stair climbing machine and the range of safety angles, and sending corresponding prompts according to the judgment results, including:判断所述爬楼机的水平倾角与所述第一阈值范围θ 1和/或所述第二阈值范围θ 2的关系,并根据判断结果发出相应的提示。 Judging the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 and/or the second threshold range θ2, and issuing corresponding prompts according to the judgment result.
- 根据权利要求7所述的爬楼机的控制方法,其特征在于,所述的判断所述爬楼机的水平倾角与所述第一阈值范围θ 1和/或所述第二阈值范围θ 2的关系,并根据判断结果发出相应的提示,包括: The control method of the stair climbing machine according to claim 7, wherein said judging the horizontal inclination angle of the stair climbing machine and the first threshold range θ 1 and/or the second threshold range θ 2 relationship, and issue corresponding prompts based on the judgment results, including:根据所述爬楼机的爬楼位置,选择将所述爬楼机的水平倾角与所述第一阈值范围θ 1进行比较,或者选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较,并根据判断结果发出相应的提示。 According to the climbing position of the stair climbing machine, choose to compare the horizontal inclination angle of the stair climbing machine with the first threshold range θ1 , or choose to compare the horizontal inclination angle of the stair climbing machine with the first The threshold range θ 1 is compared with the second threshold range θ 2 , and a corresponding prompt is issued according to the judgment result.
- 根据权利要求7所述的爬楼机的控制方法,其特征在于,当选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较时,所述的判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,包括: The control method of the stair climbing machine according to claim 7, wherein when the horizontal inclination of the stair climbing machine is selected to be compared with the first threshold range θ 1 and the second threshold range θ 2 respectively At the time, the relationship between the horizontal inclination angle of the stair climbing machine and the safety angle range is judged, and corresponding prompts are issued according to the judgment result, including:在判断所述爬楼机的水平倾角小于所述第二阈值范围θ 2的下限值时,发出报警提示和停机提示; When judging that the horizontal inclination of the stair climbing machine is less than the lower limit of the second threshold range θ2, an alarm prompt and a shutdown prompt are issued;在判断所述爬楼机的水平倾角大于等于所述第二阈值范围θ 2的下限值,并且小于所述第一阈值范围θ 1的下限 值时,发出报警提示; When judging that the horizontal inclination angle of the stair climbing machine is greater than or equal to the lower limit of the second threshold range θ 2 and less than the lower limit of the first threshold range θ 1 , an alarm prompt is issued;在判断所述爬楼机的水平倾角大于等于所述第一阈值范围θ 1的下限值时,并且小于等于所述第一阈值范围θ 1的上限值时,发出正确提示; When judging that the horizontal inclination of the stair climbing machine is greater than or equal to the lower limit of the first threshold range θ 1 , and less than or equal to the upper limit of the first threshold range θ 1 , a correct prompt is issued;在判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1的上限值,并且小于等于所述第二阈值范围θ 2的上限值时,发出报警提示; When judging that the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ 1 and less than or equal to the upper limit of the second threshold range θ 2 , an alarm prompt is issued;在判断所述爬楼机的水平倾角大于所述第二阈值范围θ 2的上限值时,发出报警提示和停机提示。 When it is judged that the horizontal inclination of the stair climbing machine is greater than the upper limit of the second threshold range θ2, an alarm prompt and a shutdown prompt are issued.
- 根据权利要求7所述的爬楼机的控制方法,其特征在于,所述第二阈值范围θ 2能够根据楼梯坡度进行调整,所述楼梯坡度越大,所述第二阈值范围θ 2的下限值与所述第一阈值范围θ 1的下限值的差值越小,所述第二阈值范围θ 2的上限值与所述第一阈值范围θ 1的上限值的差值越小。 The control method of the stair climbing machine according to claim 7, wherein the second threshold range θ 2 can be adjusted according to the gradient of the stairs, the greater the gradient of the stairs, the lower the second threshold range θ 2 The smaller the difference between the limit and the lower limit of the first threshold range θ 1 , the smaller the difference between the upper limit of the second threshold range θ 2 and the upper limit of the first threshold range θ 1 Small.
- 根据权利要求8-10任一项所述的爬楼机的控制方法,其特征在于,当选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较时,所述的判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果发出相应的提示,还包括: According to the control method of the stair climbing machine described in any one of claims 8-10, it is characterized in that, when selecting the horizontal inclination angle of the stair climbing machine to be respectively related to the first threshold value range θ 1 and the second threshold value When the scope θ2 is compared, the relationship between the horizontal inclination angle of the described stair climbing machine and the range of safety angles is judged, and corresponding prompts are sent according to the judgment result, which also includes:判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值,且小于等于所述第二阈值范围θ 2上限值的时间是否大于超时阈值; Judging whether the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ 1 and less than or equal to the upper limit of the second threshold range θ 2 is greater than the timeout threshold;若是,则发出报警提示和停机提示,并控制所述爬楼机停机;If so, then send an alarm prompt and a shutdown prompt, and control the shutdown of the stair climbing machine;若否,则发出报警提示。If not, an alarm prompt is issued.
- 根据权利要求11所述的爬楼机的控制方法,其特征在于,在所述的判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间,且小于等于所述第二阈值范围θ 2上限值的时间是否大于超时阈值之前,所述控制方法还包括: The control method of the stair climbing machine according to claim 11, characterized in that, at the time when it is judged that the horizontal inclination angle of the stair climbing machine is greater than the upper limit of the first threshold range θ1 , and is less than or equal to the specified Whether the time of the upper limit of the second threshold range θ2 is greater than the overtime threshold, the control method also includes:根据所述爬楼机的行进速度,自动调整所述超时阈值。The timeout threshold is automatically adjusted according to the traveling speed of the stair climbing machine.
- 根据权利要求12所述的爬楼机的控制方法,其特征在于,所述的根据所述爬楼机的行进速度,自动调整所述超时阈值,包括:The control method of the stair climbing machine according to claim 12, wherein the automatic adjustment of the timeout threshold according to the traveling speed of the stair climbing machine includes:根据所述爬楼机的速度档位,选择与所述速度档位对应的超时阈值。According to the speed gear of the stair climbing machine, a timeout threshold corresponding to the speed gear is selected.
- 一种爬楼机,其特征在于,包括:A stair climbing machine, characterized in that it comprises:机身;body;提示模块;Prompt module;角度识别模块,用于实时获取爬楼机的运行姿态;所述爬楼机的运行姿态为所述爬楼机的水平倾角;Angle identification module, used to obtain the running posture of the stair climbing machine in real time; the running posture of the stair climbing machine is the horizontal inclination angle of the stair climbing machine;控制模块,用于判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果控制所述提示模块发出相应的提示。The control module is used to judge the relationship between the horizontal inclination angle of the stair climbing machine and the safe angle range, and control the prompt module to issue corresponding prompts according to the judgment result.
- 根据权利要求14所述的爬楼机,其特征在于,所述安全角度范围包括第一阈值范围θ 1,所述控制模块用于: The stair climbing machine according to claim 14, wherein the safe angle range includes a first threshold range θ 1 , and the control module is used for:判断所述爬楼机的水平倾角与所述第一阈值范围θ 1的关系,并根据判断结果控制所述提示模块发出相应的提示。 Judging the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 , and controlling the prompt module to issue corresponding prompts according to the judgment result.
- 根据权利要求15所述的爬楼机,其特征在于,所述控制模块用于:The stair climbing machine according to claim 15, wherein the control module is used for:在判断所述爬楼机的水平倾角偏离所述第一阈值范围θ 1时,控制所述提示模块发出相应的提示; When judging that the horizontal inclination of the stair climbing machine deviates from the first threshold range θ 1 , the prompt module is controlled to send a corresponding prompt;在判断所述爬楼机的水平倾角位于所述第一阈值范围θ 1内时,控制所述提示模块发出正确提示。 When it is judged that the horizontal inclination of the stair climbing machine is within the first threshold range θ1 , the prompt module is controlled to issue a correct prompt.
- 根据权利要求15所述的爬楼机,其特征在于,所述控制模块还用于:The stair climbing machine according to claim 15, wherein the control module is also used for:判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间是否大于超时阈值; Judging whether the time when the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ1 is greater than the timeout threshold;若是,则控制所述提示模块发出报警提示和停机提示,并控制所述爬楼机停机;If so, then control the prompting module to send an alarm prompt and a shutdown prompt, and control the shutdown of the stair climbing machine;若否,则控制所述提示模块发出报警提示。If not, then control the prompt module to issue an alarm prompt.
- 根据权利要求17所述的爬楼机,其特征在于,在所述控制模块判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间是否大于超时阈值之前,所述控制模块还用于: The stair climbing machine according to claim 17, wherein, before the control module judges whether the horizontal inclination of the stair climbing machine is greater than the time when the upper limit of the first threshold range θ1 is greater than the overtime threshold, the The control module described above is also used to:根据所述爬楼机的行进速度,自动调整所述超时阈值。The timeout threshold is automatically adjusted according to the traveling speed of the stair climbing machine.
- 根据权利要求18所述的爬楼机,其特征在于,所述控制模块根据所述爬楼机的行进速度,自动调整所述超时阈值,包括:The stair climbing machine according to claim 18, wherein the control module automatically adjusts the timeout threshold according to the traveling speed of the stair climbing machine, including:所述控制模块根据所述爬楼机的速度档位,选择与所述速度档位对应的超时阈值。The control module selects a timeout threshold corresponding to the speed gear according to the speed gear of the stair climbing machine.
- 根据权利要求15所述的爬楼机,其特征在于,所述安全角度范围还包括第二阈值范围θ 2,所述第一阈值范围θ 1为所述第二阈值范围θ 2的子集;所述控制模块判断所述爬楼机的水平倾角与安全角度范围的关系,并根据判断结果控制所述提示模块发出相应的提示,包括: The stair climbing machine according to claim 15, wherein the safe angle range further includes a second threshold range θ 2 , and the first threshold range θ 1 is a subset of the second threshold range θ 2 ; The control module judges the relationship between the horizontal inclination angle of the stair climbing machine and the safety angle range, and controls the prompt module to issue corresponding prompts according to the judgment result, including:所述控制模块判断所述爬楼机的水平倾角与所述第一阈值范围θ 1和/或所述第二阈值范围θ 2的关系,并根据判断结果控制所述提示模块发出相应的提示。 The control module judges the relationship between the horizontal inclination angle of the stair climbing machine and the first threshold range θ1 and/or the second threshold range θ2, and controls the prompt module to issue corresponding prompts according to the judgment result.
- 根据权利要求20所述的爬楼机,其特征在于,所述控制模块判断所述爬楼机的水平倾角与所述第一阈值范围θ 1和/或所述第二阈值范围θ 2的关系,并根据判断结果控制所述提示模块发出相应的提示,包括: The stair climbing machine according to claim 20, wherein the control module judges the relationship between the horizontal inclination of the stair climbing machine and the first threshold range θ 1 and/or the second threshold range θ 2 , and control the prompt module to issue corresponding prompts according to the judgment result, including:所述控制模块根据所述爬楼机的爬楼位置,选择将所述爬楼机的水平倾角与所述第一阈值范围θ 1进行比较,或者选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较,并根据判断结果控制所述提示模块发出相应的提示。 According to the climbing position of the stair climbing machine, the control module selects to compare the horizontal inclination of the stair climbing machine with the first threshold range θ1 , or selects to compare the horizontal inclination of the stair climbing machine with The first threshold range θ1 is compared with the second threshold range θ2, and the prompting module is controlled to issue corresponding prompts according to the judgment result.
- 根据权利要求20所述的爬楼机,其特征在于,当选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较时,所述控制模块用于: The stair climbing machine according to claim 20, wherein when the horizontal inclination of the stair climbing machine is selected to be compared with the first threshold range θ 1 and the second threshold range θ 2 respectively, the The above control modules are used for:在判断所述爬楼机的水平倾角小于所述第二阈值范围θ 2的下限值时,控制所述提示模块发出报警提示和停机提示; When judging that the horizontal inclination angle of the stair climbing machine is less than the lower limit of the second threshold range θ2, the prompt module is controlled to send an alarm prompt and a shutdown prompt;在判断所述爬楼机的水平倾角大于等于所述第二阈值范围θ 2的下限值,并且小于所述第一阈值范围θ 1的下限值时,控制所述提示模块发出报警提示; When judging that the horizontal inclination of the stair climbing machine is greater than or equal to the lower limit of the second threshold range θ 2 and less than the lower limit of the first threshold range θ 1 , the prompt module is controlled to issue an alarm prompt;在判断所述爬楼机的水平倾角大于等于所述第一阈值范围θ 1的下限值时,并且小于等于所述第一阈值范围θ 1的上限值时,控制所述提示模块发出正确提示; When judging that the horizontal inclination of the stair climber is greater than or equal to the lower limit of the first threshold range θ 1 , and less than or equal to the upper limit of the first threshold range θ 1 , the prompt module is controlled to issue a correct hint;在判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1的上限值,并且小于等于所述第二阈值范围θ 2的上限值时,控制所述提示模块发出报警提示; When judging that the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ 1 and less than or equal to the upper limit of the second threshold range θ 2 , the prompt module is controlled to issue an alarm prompt;在判断所述爬楼机的水平倾角大于所述第二阈值范围θ 2的上限值时,控制所述提示模块发出报警提示和停机提示。 When it is judged that the horizontal inclination of the stair climbing machine is greater than the upper limit of the second threshold range θ2, the prompt module is controlled to issue an alarm prompt and a shutdown prompt.
- 根据权利要求20所述的爬楼机,其特征在于,所述第二阈值范围θ 2能够根据楼梯坡度进行调整,所述楼梯坡度越大,所述第二阈值范围θ 2的下限值与所述第一阈值范围θ 1的下限值的差值越小,所述第二阈值范围θ 2的上限值与所述第一阈值范围θ 1的上限值的差值越小。 Stair climbing machine according to claim 20, characterized in that, the second threshold range θ 2 can be adjusted according to the gradient of the stairs, the larger the gradient of the stairs, the lower limit of the second threshold range θ 2 and The smaller the difference between the lower limit of the first threshold range θ1 , the smaller the difference between the upper limit of the second threshold range θ2 and the upper limit of the first threshold range θ1 .
- 根据权利要求21-23任一项所述的爬楼机,其特征在于,当选择将所述爬楼机的水平倾角分别与所述第一阈值范围θ 1和所述第二阈值范围θ 2进行比较时,所述控制模块还用于: According to the stair climbing machine according to any one of claims 21-23, it is characterized in that, when the horizontal inclination angle of the stair climbing machine is selected to be respectively related to the first threshold range θ 1 and the second threshold range θ 2 For comparison, the control module is also used to:判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值,且小于等于所述第二阈值范围θ 2上限值的时间是否大于超时阈值; Judging whether the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ 1 and less than or equal to the upper limit of the second threshold range θ 2 is greater than the timeout threshold;若是,则控制所述提示模块发出报警提示和停机提示,并控制所述爬楼机停机;If so, then control the prompting module to send an alarm prompt and a shutdown prompt, and control the shutdown of the stair climbing machine;若否,则控制所述提示模块发出报警提示。If not, then control the prompt module to issue an alarm prompt.
- 根据权利要求24所述的爬楼机,其特征在于,在所述控制模块判断所述爬楼机的水平倾角大于所述第一阈值范围θ 1上限值的时间,且小于等于所述第二阈值范围θ 2上限值的时间是否大于超时阈值之前,所述控制模块还用于: The stair climbing machine according to claim 24, characterized in that, when the control module judges that the horizontal inclination of the stair climbing machine is greater than the upper limit of the first threshold range θ1 , and is less than or equal to the first threshold Whether the time of the upper limit of the second threshold range θ2 is greater than the overtime threshold, the control module is also used for:根据所述爬楼机的行进速度,自动调整所述超时阈值。The timeout threshold is automatically adjusted according to the traveling speed of the stair climbing machine.
- 根据权利要求25所述的爬楼机,其特征在于,所述控制模块根据所述爬楼机的行进速度,自动调整所述超时阈值,包括:The stair climbing machine according to claim 25, wherein the control module automatically adjusts the timeout threshold according to the traveling speed of the stair climbing machine, including:所述控制模块根据所述爬楼机的速度档位,选择与所述速度档位对应的超时阈值。The control module selects a timeout threshold corresponding to the speed gear according to the speed gear of the stair climbing machine.
- 根据权利要求14-23任一项所述的爬楼机,其特征在于,所述爬楼机还包括与所述控制模块连接的输入模块,所述输入模块用于接收用户的输入并将输入结果发送至所述控制模块。The stair climbing machine according to any one of claims 14-23, characterized in that, the stair climbing machine further comprises an input module connected to the control module, and the input module is used to receive user input and input Results are sent to the control module.
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