WO2022270321A1 - Layered body, and wrapping paper or container using such layered body - Google Patents
Layered body, and wrapping paper or container using such layered body Download PDFInfo
- Publication number
- WO2022270321A1 WO2022270321A1 PCT/JP2022/023221 JP2022023221W WO2022270321A1 WO 2022270321 A1 WO2022270321 A1 WO 2022270321A1 JP 2022023221 W JP2022023221 W JP 2022023221W WO 2022270321 A1 WO2022270321 A1 WO 2022270321A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- acrylate
- meth
- styrene
- wax
- Prior art date
Links
- 239000010410 layer Substances 0.000 claims abstract description 129
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 101
- 238000007789 sealing Methods 0.000 claims abstract description 65
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims abstract description 64
- 229920005989 resin Polymers 0.000 claims abstract description 59
- 239000011347 resin Substances 0.000 claims abstract description 59
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 55
- 239000011247 coating layer Substances 0.000 claims abstract description 34
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 22
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 24
- 239000004925 Acrylic resin Substances 0.000 claims description 11
- 239000011258 core-shell material Substances 0.000 claims description 11
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 claims description 9
- 229920006026 co-polymeric resin Polymers 0.000 claims description 6
- 229920005672 polyolefin resin Polymers 0.000 claims description 5
- 229920003145 methacrylic acid copolymer Polymers 0.000 claims description 4
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 68
- 239000000463 material Substances 0.000 abstract description 13
- 239000000123 paper Substances 0.000 description 90
- 239000001993 wax Substances 0.000 description 89
- 239000000203 mixture Substances 0.000 description 50
- 229920001577 copolymer Polymers 0.000 description 48
- -1 polyethylene Polymers 0.000 description 41
- 239000000976 ink Substances 0.000 description 36
- 238000007639 printing Methods 0.000 description 32
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 29
- 239000000839 emulsion Substances 0.000 description 29
- 239000007788 liquid Substances 0.000 description 24
- 239000008199 coating composition Substances 0.000 description 21
- 239000003921 oil Substances 0.000 description 21
- 235000019198 oils Nutrition 0.000 description 21
- 239000000178 monomer Substances 0.000 description 20
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 18
- 239000002518 antifoaming agent Substances 0.000 description 18
- 239000003125 aqueous solvent Substances 0.000 description 18
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 17
- 239000003960 organic solvent Substances 0.000 description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 16
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 16
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 16
- 150000003440 styrenes Chemical class 0.000 description 16
- 239000002253 acid Substances 0.000 description 15
- 235000014113 dietary fatty acids Nutrition 0.000 description 15
- 239000006185 dispersion Substances 0.000 description 15
- 239000000194 fatty acid Substances 0.000 description 15
- 229930195729 fatty acid Natural products 0.000 description 15
- 150000004665 fatty acids Chemical class 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- 239000007787 solid Substances 0.000 description 15
- 239000004698 Polyethylene Substances 0.000 description 14
- 229920000573 polyethylene Polymers 0.000 description 14
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 12
- 239000004203 carnauba wax Substances 0.000 description 11
- 235000013869 carnauba wax Nutrition 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 11
- 239000012188 paraffin wax Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 229920006243 acrylic copolymer Polymers 0.000 description 10
- 239000012736 aqueous medium Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000049 pigment Substances 0.000 description 9
- 239000000843 powder Substances 0.000 description 9
- 229920000178 Acrylic resin Polymers 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 150000001408 amides Chemical class 0.000 description 8
- 239000002585 base Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 229920000098 polyolefin Polymers 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 7
- 239000004599 antimicrobial Substances 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000005022 packaging material Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 229920001131 Pulp (paper) Polymers 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 235000013305 food Nutrition 0.000 description 6
- 230000009477 glass transition Effects 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 230000000379 polymerizing effect Effects 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- 150000001336 alkenes Chemical class 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- 229910021529 ammonia Inorganic materials 0.000 description 5
- 239000003242 anti bacterial agent Substances 0.000 description 5
- 150000007514 bases Chemical class 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 5
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 5
- 239000001023 inorganic pigment Substances 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 4
- 239000000539 dimer Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- SFIHQZFZMWZOJV-HZJYTTRNSA-N linoleamide Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(N)=O SFIHQZFZMWZOJV-HZJYTTRNSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004200 microcrystalline wax Substances 0.000 description 4
- 235000019808 microcrystalline wax Nutrition 0.000 description 4
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 4
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 3
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 238000004945 emulsification Methods 0.000 description 3
- 230000001804 emulsifying effect Effects 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 238000007646 gravure printing Methods 0.000 description 3
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 3
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 3
- 235000013772 propylene glycol Nutrition 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- PZWQOGNTADJZGH-SNAWJCMRSA-N (2e)-2-methylpenta-2,4-dienoic acid Chemical compound OC(=O)C(/C)=C/C=C PZWQOGNTADJZGH-SNAWJCMRSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- UVHXEHGUEKARKZ-UHFFFAOYSA-N 1-ethenylanthracene Chemical compound C1=CC=C2C=C3C(C=C)=CC=CC3=CC2=C1 UVHXEHGUEKARKZ-UHFFFAOYSA-N 0.000 description 2
- LMAUULKNZLEMGN-UHFFFAOYSA-N 1-ethyl-3,5-dimethylbenzene Chemical compound CCC1=CC(C)=CC(C)=C1 LMAUULKNZLEMGN-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- ZMYIIHDQURVDRB-UHFFFAOYSA-N 1-phenylethenylbenzene Chemical group C=1C=CC=CC=1C(=C)C1=CC=CC=C1 ZMYIIHDQURVDRB-UHFFFAOYSA-N 0.000 description 2
- HFZLSTDPRQSZCQ-UHFFFAOYSA-N 1-pyrrolidin-3-ylpyrrolidine Chemical compound C1CCCN1C1CNCC1 HFZLSTDPRQSZCQ-UHFFFAOYSA-N 0.000 description 2
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 2
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 2
- HRWADRITRNUCIY-UHFFFAOYSA-N 2-(2-propan-2-yloxyethoxy)ethanol Chemical compound CC(C)OCCOCCO HRWADRITRNUCIY-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- HCGFUIQPSOCUHI-UHFFFAOYSA-N 2-propan-2-yloxyethanol Chemical compound CC(C)OCCO HCGFUIQPSOCUHI-UHFFFAOYSA-N 0.000 description 2
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 2
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical class C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 2
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- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 229960002479 isosorbide Drugs 0.000 description 1
- 235000015110 jellies Nutrition 0.000 description 1
- 239000008274 jelly Substances 0.000 description 1
- 235000010187 litholrubine BK Nutrition 0.000 description 1
- 150000002689 maleic acids Chemical class 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 239000010809 marine debris Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- OBJNZHVOCNPSCS-UHFFFAOYSA-N naphtho[2,3-f]quinazoline Chemical compound C1=NC=C2C3=CC4=CC=CC=C4C=C3C=CC2=N1 OBJNZHVOCNPSCS-UHFFFAOYSA-N 0.000 description 1
- FLKDRTOVVLNOLV-CMDGGOBGSA-N naphthylvinylpyridine Chemical compound C=1C=CC2=CC=CC=C2C=1\C=C\C1=CC=NC=C1 FLKDRTOVVLNOLV-CMDGGOBGSA-N 0.000 description 1
- 235000013557 nattō Nutrition 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
- ZZSIDSMUTXFKNS-UHFFFAOYSA-N perylene red Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N(C(=O)C=1C2=C3C4=C(OC=5C=CC=CC=5)C=1)C(=O)C2=CC(OC=1C=CC=CC=1)=C3C(C(OC=1C=CC=CC=1)=CC1=C2C(C(N(C=3C(=CC=CC=3C(C)C)C(C)C)C1=O)=O)=C1)=C2C4=C1OC1=CC=CC=C1 ZZSIDSMUTXFKNS-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-M phthalate(1-) Chemical compound OC(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-M 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 235000013550 pizza Nutrition 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- CHKVPAROMQMJNQ-UHFFFAOYSA-M potassium bisulfate Chemical compound [K+].OS([O-])(=O)=O CHKVPAROMQMJNQ-UHFFFAOYSA-M 0.000 description 1
- 229910000343 potassium bisulfate Inorganic materials 0.000 description 1
- DJEHXEMURTVAOE-UHFFFAOYSA-M potassium bisulfite Chemical compound [K+].OS([O-])=O DJEHXEMURTVAOE-UHFFFAOYSA-M 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 235000010259 potassium hydrogen sulphite Nutrition 0.000 description 1
- DPLVEEXVKBWGHE-UHFFFAOYSA-N potassium sulfide Chemical compound [S-2].[K+].[K+] DPLVEEXVKBWGHE-UHFFFAOYSA-N 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- 235000011962 puddings Nutrition 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000008165 rice bran oil Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 235000012046 side dish Nutrition 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-M succinate(1-) Chemical compound OC(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-M 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/22—Polyalkenes, e.g. polystyrene
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Definitions
- the present invention relates to a laminate and a wrapping paper or container using the laminate.
- Paper packaging materials such as paper bags, paper boxes, and paper cups have traditionally been used for various purposes and purposes.
- marine plastic litter such as microplastics
- functions such as “reusable” and “biodegradable” as an alternative to plastic materials.
- paper made from “wood” which is a possible resource.
- paper cups used for beverages, ice cream, yogurt, etc.
- paper cups are made of paper, water resistance is imparted by using a polyethylene film as part of the raw material.
- Such paper cups are obtained by laminating a polyethylene film, a polypropylene film, or the like, which is obtained by extruding a polyethylene resin, a polypropylene resin, or the like melted with heat, onto a paper substrate.
- the polyethylene film When the polyethylene film is molded into a paper cup, it acts as an adhesive by being melted by indirect heating such as a burner or hot air, and since the polyethylene film exists inside the paper cup, the paper base does not come into direct contact with the contents and is waterproof. properties, moisture resistance and strength.
- water-based heat sealing agents are known to serve as adhesives when molding bags, boxes, paper cups, and the like.
- Patent Document 1 an ethylene-based resin aqueous dispersion obtained by mixing and dispersing an olefin- ⁇ , ⁇ -unsaturated carboxylic acid copolymer neutralized with ammonia or an amine and an olefin-based thermoplastic resin other than this at a specific ratio It is disclosed that the liquid can be applied as a heat sealing agent.
- an aqueous dispersion containing a polyolefin resin composed of an unsaturated carboxylic acid unit, an ethylene-based hydrocarbon, and an acrylic acid ester or a methacrylic acid ester, a natural wax, and an aqueous medium in a specific ratio can be applied as a heat sealing agent.
- the present invention has at least a paper substrate, a first layer provided on at least a part of the paper substrate, and a second layer provided on the first layer, and the first layer
- one of the second layers is a coating layer containing a resin containing a styrene acrylic copolymer of styrene, ⁇ -methylstyrene and (meth)acrylate
- the other is a coating layer containing a heat sealing agent. It is a laminate.
- the present invention also provides a package or container using the laminate.
- the laminate of the present invention is a laminate of paper having excellent water resistance, oil resistance, and heat sealability, it is useful as a substitute for paper laminated with a plastic film, and is useful for various purposes. Moreover, it can contribute to paper recycling efficiency.
- the laminate of the present invention can easily obtain a laminate having excellent water resistance, oil resistance, and heat sealability to paper simply by coating, and furthermore, a mold is used. Since it is possible to prevent the heat sealing agent from adhering to the mold even when heat sealing is performed using the heat sealing agent, it is possible to improve the productivity and the quality of the product after heat sealing.
- the laminate of the present invention has at least a paper substrate, a first layer provided on at least part of the paper substrate, and a second layer provided on the first layer.
- one of the first layer and the second layer is a coat layer containing a resin containing a styrene-acrylic copolymer of styrene, ⁇ -methylstyrene, and (meth)acrylate (hereinafter referred to as "
- the other is a coat layer containing a heat-sealing agent (hereinafter referred to as a "heat-sealable coat layer"). That is, the laminate of the present invention has a layer in which an oil- and water-resistant coat layer and a heat-sealable coat layer are laminated, but the order of these layers is not particularly limited.
- the laminate of the present invention has an oil- and water-resistant coating layer as either the first layer or the second layer on the paper substrate.
- the oil- and water-resistant coating layer is formed from a coating composition (CS) containing an emulsion containing a styrene-acrylic copolymer (A) of styrene, ⁇ -methylstyrene, and (meth)acrylate, and an aqueous medium. is preferred.
- ⁇ -methylstyrene in the styrene-acrylic copolymer (A) represents either o-methylstyrene, m-methylstyrene, p-methylstyrene or a mixture thereof.
- the styrene-acrylic copolymer (A) includes styrene and styrene derivatives other than ⁇ -methylstyrene (p-dimethylsilylstyxystyrene, p-tert-butyldimethylsiloxystyrene, p-tert-butylstyrene), vinyl Naphthalene, vinylanthracene, 1,1-diphenylethylene, etc. may be partially used within the scope of the present invention.
- the (meth)acrylate is not particularly limited, and examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, iso-propyl (meth)acrylate, allyl (meth)acrylate, n-(meth)acrylate, Butyl, iso-butyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, n-amyl (meth)acrylate, iso-amyl (meth)acrylate, (meth)acrylate n-hexyl acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-lauryl (meth)acrylate, n-tridecyl (meth)acrylate, n-stearyl (meth)acrylate , phenyl (meth)acrylate, benzyl (meth)acrylate, cyclo
- Acrylates can be used. Among them, a homopolymer having an acrylate is preferable because it exhibits a lower glass transition temperature, and it is preferable that the main component is an acrylate having an alkyl group having 1 to 20 carbon atoms, and an alkyl group having 1 to 12 carbon atoms.
- the main component is an acrylate having a
- acrylates having an alkyl group having 1 to 12 carbon atoms include methyl acrylate, ethyl acrylate, iso-propyl acrylate, allyl acrylate, n-butyl acrylate, iso-butyl acrylate, ( meth)sec-butyl acrylate, tert-butyl acrylate, n-amyl acrylate, iso-amyl acrylate, n-hexyl acrylate, n-octyl acrylate, 2-ethylhexyl acrylate, (meth)acrylic acid n - includes lauryl and the like.
- the (meth)acrylate used as a constituent component of the styrene-acrylic copolymer (A) of the present invention may be one type or two or more types, but two or more types of (meth)acrylates may be used. Among them, it is preferable to use two or more acrylates having an alkyl group having 1 to 12 carbon atoms as main components.
- the emulsion containing the styrene-acrylic copolymer (A) preferably further contains a copolymer of (meth)acrylic acid and (meth)acrylate.
- a copolymer of (meth)acrylic acid and (meth)acrylate is a copolymer of (meth)acrylic acid and the (meth)acrylate (hereinafter sometimes referred to as acrylic copolymer (B)).
- the (meth)acrylate is not particularly limited, but is preferably an acrylate having an alkyl group having 1 to 20 carbon atoms.
- the main component is preferably an acrylate having an alkyl group of 1 to 20 atoms, and preferably an acrylate having an alkyl group of 1 to 12 carbon atoms.
- acrylates having an alkyl group having 1 to 12 carbon atoms include methyl acrylate, ethyl acrylate, iso-propyl acrylate, allyl acrylate, n-butyl acrylate, iso-butyl acrylate, ( meth)sec-butyl acrylate, tert-butyl acrylate, n-amyl acrylate, iso-amyl acrylate, n-hexyl acrylate, n-octyl acrylate, 2-ethylhexyl acrylate, (meth)acrylic acid n - includes lauryl and the like.
- the emulsion containing the styrene-acrylic copolymer (A) preferably contains the styrene-acrylic copolymer (A) and the acrylic copolymer (B).
- the "resin containing the styrene-acrylic copolymer (A)” may be a resin composed of the styrene-acrylic copolymer (A), or a resin containing the styrene-acrylic copolymer (A) and the acrylic copolymer (A). It may be a resin that forms a core-shell structure with coalescing (B).
- the core-shell structure is formed by having a region in which the "styrene-acrylic copolymer (A)" is abundant and a region in which the "acrylic copolymer (B)" is abundant. be.
- "acrylic copolymer (B)” may be present in a region where "styrene-acrylic copolymer (A)" is abundant, or these copolymers may It may be polymerized.
- the emulsion containing the styrene-acrylic copolymer (A) preferably contains a resin containing at least the styrene-acrylic copolymer (A) and has a minimum film-forming temperature in the range of -30°C to 30°C.
- the range of 10 to 25°C is more preferred, and the range of -5 to 20°C is even more preferred.
- the minimum film-forming temperature is the minimum temperature required to form a continuous film when the synthetic rubber latex evaporates and dries, and is obtained by the temperature gradient plate method.
- the glass transition temperature (hereinafter sometimes referred to as Tg) of the emulsion containing the styrene-acrylic copolymer (A) is preferably in the range of -40°C to 30°C, especially in the range of -35°C to 25°C. It is preferably in the range of -30 to 23°C.
- the glass transition temperature is obtained by measurement with a differential scanning calorimeter.
- the acid value of the emulsion is preferably in the range of 30-80 mgKOH/g, more preferably in the range of 40-75 mgKOH/g, more preferably in the range of 50-70 mgKOH/g.
- the acid value is obtained by a measuring method based on JIS test method K 0070-1992.
- the coating composition (CS) containing the emulsion of the styrene-acrylic copolymer (A) has fine film-forming properties without defects such as pinholes, and is therefore excellent in water resistance and oil resistance. Therefore, the water resistance and oil resistance of the laminate can be improved.
- the coating composition (CS) also has adhesiveness, it is excellent in adhesiveness to the heat-sealable coat layer and/or the paper substrate, and does not impair the function of the heat-sealable coat layer. Excellent compatibility when used in combination with a heat-sealable coating layer.
- composition of the present invention contains the styrene-acrylic copolymer (A), the heat resistance is improved. Therefore, it is applicable even when the contents are at high temperature such as heated food.
- the emulsion can be obtained by polymerization using a known aqueous medium, such as known emulsion polymerization or transfer emulsification, without any particular limitation.
- a known aqueous medium such as known emulsion polymerization or transfer emulsification
- emulsion dispersion, suspension, etc.
- emulsion is unified in the present invention.
- a monomer mixture is supplied in an aqueous medium, and the monomer mixture is polymerized in the presence of an initiator to polymerize an emulsion.
- a step (1) of supplying a monomer mixture forming a core polymer and polymerizing the monomer mixture in the presence of an initiator to form a core polymer; to the core polymer of step (1) and polymerizing the monomer mixture in the presence of an initiator to form a shell on the core polymer step (2).
- the initiator is not particularly limited, and peroxides, persulfates, azo compounds, redox compounds, or mixtures thereof used in the emulsion polymerization method may be used.
- Peroxides include, for example, hydrogen peroxide, ammonium peroxide, sodium or potassium peroxide, t-butyl peroxide, t-butyl hydroperoxide, cumene hydroperoxide, and benzene peroxide.
- Persulfates include, for example, ammonium persulfate, sodium persulfate, or potassium persulfate.
- azo compounds include 2,2-azobisisobutyronitrile and 4,4'-(4-cyanovaleric acid).
- the redox system also consists of an oxidizing agent and a reducing agent, the oxidizing agent being, for example, one of the peroxides, persulfates or azo compounds listed above, or sodium chloride or potassium chloride, or sodium bromide or Potassium bromide may be mentioned.
- reducing agents include ascorbic acid, glucose, or ammonium, sodium or potassium hydrogen sulfate, sodium or potassium hydrogen sulfite, sodium thiosulfate or potassium thiosulfate, or sodium or potassium sulfide, or iron (II ) ammonium sulfate.
- persulfates more preferably ammonium persulfate, are preferred.
- the polymerization of the monomer mixture can be carried out in the presence of additives such as surfactants, chain transfer agents and chelating agents, for example in the presence of surfactants and chain transfer agents.
- additives such as surfactants, chain transfer agents and chelating agents, for example in the presence of surfactants and chain transfer agents.
- the surfactant is not particularly limited, but includes, for example, disodium dodecyldiphenyl oxide, disulfonate, and the like.
- the chain transfer agent is not particularly limited, examples thereof include ⁇ -methylstyrene dimer, thioglycolic acid, sodium hydrogen phosphite, 2-mercaptoethanol, N-dodecylmercaptan, and t-dodecylmercaptan.
- the chelating agent is not particularly limited, but includes, for example, ethylenediaminetetraacetic acid.
- the acrylic copolymer (B) having an acidic group serves as the shell. There is no problem even if the emulsion has a structure in which (B) does not form a shell and part of the styrene-acrylic copolymer (A) forms a shell.
- bases such as ammonia, triethylamine, aminomethylpropanol, monoethanolamine, diethylaminoethanol, sodium hydroxide, and potassium hydroxide can be used as neutralizing agents.
- the coating composition (CS) of the present invention may contain resins other than the styrene-acrylic copolymer (A) and the acrylic copolymer (B).
- Materials for other resins are not particularly limited, but in order not to impair the properties of the coating composition (CS) of the present invention, such as oil resistance and heat resistance, it is preferably a styrene-acrylic copolymer. More preferably, it is the same material as the resin containing the styrene-acrylic copolymer (A).
- the content of other resins can be appropriately adjusted within a range that does not impair the effects of the present invention, but the weight ratio of the resin containing the styrene-acrylic copolymer (A) to the other resins (the styrene-acrylic copolymer (A)/other resin) is preferably 100/0 to 50/50, preferably 100/0 to 60/40.
- the coating composition (CS) contains water.
- water pure water such as ion-exchanged water, ultrafiltrated water, reverse osmosis water, distilled water, or ultrapure water can be used.
- water it is preferable to use water that has been sterilized by ultraviolet irradiation, addition of hydrogen peroxide, or the like, because it can prevent the generation of mold or bacteria when the composition is stored for a long period of time. Among them, it is most preferable to use water.
- a water-soluble organic solvent such as an alcohol that dissolves in water may be mixed and used.
- alcohols examples include methanol, ethanol, isopropyl alcohol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, butyl alcohol and pentyl alcohol. These alcohols can be used alone or in combination of two or more.
- the coating composition (CS) may also contain silica, alumina, polyethylene wax, antifoaming agents, leveling agents, tackifiers, preservatives, antibacterial agents, antirust agents, and the like.
- the coating composition (CS) may contain wax.
- Waxes include waxes such as fatty acid amide wax, carnauba wax, polyolefin wax, paraffin wax, Fischer-Tropsch wax, beeswax, microcrystalline wax, polyethylene oxide-wax, amide wax, and the like. These may be used alone or in combination.
- fatty acid amide wax carnauba wax, Fischer-Tropsch wax, polyolefin wax, and paraffin wax
- fatty acid amide waxes include pelargonic acid amide, capric acid amide, undecylic acid amide, lauric acid amide, tridecylic acid amide, myristic acid amide, pentadecylic acid amide, palmitic acid amide, heptadecylic acid amide, and stearic acid amide.
- nonadecanic acid amide arachidic acid amide, behenic acid amide, lignoceric acid amide, oleic acid amide, cetreic acid amide, linoleic acid amide, linoleic acid amide, mixtures thereof and animal and vegetable oil fatty acid amides.
- carnauba wax examples include MICROK LEAR 418 (manufactured by Micro Powders, Inc.) and refined carnauba wax No. 1 powder (Nippon Wax Co., Ltd.).
- olefin wax examples include polyethylene wax and polypropylene wax, such as MPP-635VF (Micro Powders, Inc.) and MP-620VF XF (Micro Powders, Inc.).
- paraffin wax examples include MP-28C, MP-22XF and MP-28C (Micro Powders, Inc.).
- the blending amount of the wax is preferably 1.5 to 20% by mass with respect to the total amount of 100% by mass of the solid content in the coating composition (CS). If the total amount of wax is 3% by mass or more with respect to the total solid content of 100% in the coating composition (CS), the blocking resistance tends to be maintained, and the total amount of wax is the total amount of 100% solid content of the coating composition (CS). If it is 15% by mass or less, the heat-sealing property tends to be maintained.
- the melting point of the wax is preferably in the range of 80° C. to 130° C. from the viewpoint of oil resistance and heat resistance.
- the wax may be directly added to the resin emulsion containing the styrene-acrylic copolymer (A) and mixed and dispersed, or a wax dispersion may be prepared and then mixed with the emulsion.
- a dispersion method a known method such as a dispersion device using media such as a paint shaker, a ball mill, an attritor, a basket mill, a sand mill, a sand grinder, a Dyno mill, a Dispermat, an SC mill, a spike mill, and an agitator mill is used.
- Dispersion can be carried out by an ultrasonic homogenizer, a high-pressure homogenizer, a nanomizer, a dissolver, a disper, a high-speed impeller disperser, or the like, which does not use media.
- kneading When powdered wax is used, it is preferable to perform kneading using a media or mix after preparing a dispersion of wax in order to uniformly disperse the wax.
- the kneading method can be performed by a known method.
- the multiple types of waxes may be added at the same time, or may be added in multiple steps.
- the coating composition (CS) preferably uses a polymer-based antifoaming agent, a silicon-based antifoaming agent, or a fluorine-based antifoaming agent in order to prevent foaming of the composition during coating using various coaters. be done.
- these antifoaming agents both emulsifying and dispersing types and solubilizing types can be used. Among them, polymer antifoaming agents are preferred.
- the amount of the antifoaming agent added is preferably 0.005% to 0.1% by weight of the total amount of the coating composition (CS).
- the laminate of the present invention has a heat-sealable coating layer as either the first layer or the second layer on the paper substrate.
- a known heat-seal coating agent can be used for the heat-sealable coating layer. Composition examples of the heat sealing agent are described below.
- heat sealing agents are vinyl chloride vinyl acetate copolymer resins, (meth)acrylate resins, olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer resins, and polyolefin resins.
- it preferably contains at least one selected from polyester resins, and at least one selected from vinyl chloride vinyl acetate copolymer resins, (meth)acrylate resins, and olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer resins. It is more preferable to include
- the vinyl chloride-vinyl acetate copolymer resin is not particularly limited as long as it is a copolymer of vinyl chloride and vinyl acetate. From the viewpoint of improving the heat-sealing property, it is preferably a vinyl chloride-vinyl acetate copolymer containing an acid group, and more preferably an acid-modified vinyl chloride-vinyl acetate copolymer-based resin.
- the acid group those using maleic acid or fumaric acid are preferred.
- the (meth)acrylate resin is not particularly limited as long as it is a homopolymer or copolymer of (meth)acrylate. and copolymers. Further, when an aqueous solvent is used, it is preferably a copolymer having an acid value for the purpose of imparting water dispersibility and water solubility.
- the (meth)acrylate used as a constituent component of the (meth)acrylate homopolymer or copolymer is not particularly limited, and is similar to the (meth)acrylate used in the styrene-acrylic copolymer (A) described above. is used.
- Examples of (meth)acrylates and vinyl monomers copolymerizable with (meth)acrylates include aromatic (meth)acrylates such as benzyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate, 2- hydroxyl group-containing monomers such as hydroxypropyl (meth)acrylate; alkylpolyalkylene glycol mono(meth)acrylates such as methoxypolyethylene glycol mono(meth)acrylate and methoxypolypropylene glycol mono(meth)acrylate; perfluoroalkylethyl (meth)acrylate, etc.
- aromatic (meth)acrylates such as benzyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate, 2- hydroxyl group-containing monomers such as hydroxypropyl (meth)acrylate
- alkylpolyalkylene glycol mono(meth)acrylates such as methoxypolyethylene glycol mono(meth)acrylate and methoxypolyprop
- fluorine-based (meth)acrylate fluorine-based (meth)acrylate; styrene, styrene derivatives (p-dimethylsilylstyrene, (p-vinylphenyl) methylsulfide, p-hexynylstyrene, p-methoxystyrene, p-tert-butyldimethylsiloxystyrene, o- methylstyrene, p-methylstyrene, p-tert-butylstyrene, ⁇ -methylstyrene, etc.), aromatic vinyl compounds such as vinylnaphthalene, vinylanthracene, 1,1-diphenylethylene; glycidyl (meth)acrylate, epoxy (meth ) acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)
- (Meth)acrylates vinylpyridine compounds such as 2-vinylpyridine, 4-vinylpyridine and naphthylvinylpyridine; 1,3-butadiene, 2-methyl-1,3-butadiene, 2,3-dimethyl-1,3- conjugated dienes such as butadiene, 1,3-pentadiene, 1,3-hexadiene and 1,3-cyclohexadiene; These monomers can be used singly or in combination of two or more.
- the (meth)acrylate homopolymer or copolymer can be produced, for example, by polymerizing one or more monomers in the presence of a polymerization initiator in a temperature range of 50°C to 180°C. , 80° C. to 150° C. is more preferable.
- Polymerization methods include, for example, bulk polymerization, solution polymerization, suspension polymerization, and emulsion polymerization.
- the polymerization mode includes, for example, random copolymers, block copolymers, graft copolymers, and the like.
- the copolymer may also be of the core-shell type.
- the olefin- ⁇ , ⁇ -unsaturated carboxylic acid copolymer resin includes an olefin, an ⁇ , ⁇ -unsaturated carboxylic acid, a metal salt of an ⁇ , ⁇ -unsaturated carboxylic acid, and an ⁇ , ⁇ -unsaturated carboxylic acid.
- Examples thereof include copolymers with at least one monomer selected from the group consisting of esters.
- it is a copolymer of an ⁇ , ⁇ -unsaturated carboxylic acid, a metal salt of an ⁇ , ⁇ -unsaturated carboxylic acid or an ⁇ , ⁇ -unsaturated carboxylic acid ester and an olefin, and an olefin- ⁇ , ⁇ Unsaturated carboxylic acid copolymer, ethylene-acrylic acid ester copolymer, ethylene-methacrylic acid copolymer, ethylene-methacrylic acid ester copolymer, ethylene-acrylic acid-maleic anhydride copolymer, ethylene-acrylic acid Ester-maleic anhydride copolymers, ethylene-methacrylic acid-maleic anhydride copolymers, ethylene-methacrylic acid ester-maleic anhydride copolymers, metal salts thereof and the like can be mentioned.
- copolymers may be used alone or as a mixture of two or more. Among them, an olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer is preferred. Olefin- ⁇ , ⁇ -unsaturated carboxylic acid copolymers include random copolymers or block copolymers of ethylene- and ⁇ , ⁇ -unsaturated carboxylic acids.
- olefin examples include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 4-methyl-1-pentene, butadiene, dicyclopentadiene, 5-ethylidene-2- and norbornene.
- ethylene is preferred.
- ⁇ , ⁇ -unsaturated carboxylic acid examples include acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, and itaconic acid. Among these, acrylic acid and methacrylic acid are preferably used. These ⁇ , ⁇ -unsaturated carboxylic acids may be used alone or in combination of two or more.
- ⁇ , ⁇ -unsaturated carboxylic acid ester known alkyl esters, hydroxyalkyl esters, alkoxyalkyl esters, etc. of acrylic acid or methacrylic acid can be used without particular limitation.
- the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer can be produced by a known method such as radical copolymerization at high temperature and high pressure.
- the content of ⁇ , ⁇ -unsaturated carboxylic acid in the olefin- ⁇ , ⁇ -unsaturated carboxylic acid copolymer is desirably 8 to 24% by weight, preferably 18 to 23% by weight.
- the content of the ⁇ , ⁇ -unsaturated carboxylic acid is less than 8% by weight, the dispersibility in the aqueous dispersion medium is inferior due to the non-polar nature derived from the ethylene unit, and the olefin- ⁇ , ⁇ -unsaturation is excellent. It may become difficult to obtain a carboxylic acid copolymer resin aqueous dispersion.
- the content of the ⁇ , ⁇ -unsaturated carboxylic acid exceeds 24% by weight, the anti-blocking property of the resulting film may deteriorate.
- the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer used in the heat sealing agent is preferably used as an aqueous dispersion dispersed in an aqueous solvent.
- the method for dispersing in the aqueous solvent is not particularly limited, and any known method may be used. Examples include a method of emulsifying with a surfactant and dispersing it in an aqueous solvent, and a method of neutralizing an olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer with a basic compound and then dispersing it in an aqueous solvent.
- surfactant used for the emulsification various known anionic, cationic, nonionic surfactants, or various water-soluble polymers can be appropriately used in combination.
- Examples of basic compounds used for neutralization include organic amines such as ammonia, methylamine, ethylamine, diethylamine, dimethylethanolamine, diethanolamine and triethanolamine, sodium hydroxide, potassium hydroxide and lithium hydroxide. and other alkali metal hydroxides. These basic compounds may be used alone or in combination of two or more.
- the degree of neutralization by the basic compound should be such that the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer is stably present in the aqueous solvent.
- it may be 30 to 100 mol %, more preferably 40 to 90 mol %, of the carboxyl groups in the copolymer.
- dispersing method examples include known methods such as a dispersing device using media such as a paint shaker, ball mill, attritor, basket mill, sand mill, sand grinder, dyno mill, dispermat, SC mill, spike mill, and agitator mill.
- Dispersion can be carried out using an ultrasonic homogenizer, a high-pressure homogenizer, a nanomizer, a dissolver, a disper, a high-speed impeller disperser, or the like, which does not use media.
- the solid content of the aqueous dispersion of the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer used in the present invention is not particularly limited. It may be appropriately determined depending on the drying conditions, the film thickness of the film, and the like. In general, the solid content concentration is often applied in the range of 10 to 40% by mass.
- the heat sealing agent (HS) is preferably used by dissolving the above-described resin in various organic solvents or aqueous solvents in order to improve coating performance.
- HS heat sealing agent
- organic solvent for example, when vinyl chloride-vinyl acetate copolymer system resin, (meth)acrylate system resin, polyolefin system resin or polyester system resin is used, it is preferable to use an organic solvent.
- the organic solvent is not particularly limited, and examples include aromatic hydrocarbons such as toluene, xylene, Solvesso #100 and Solvesso #150, aliphatic hydrocarbons such as hexane, heptane, octane, and decane, methyl acetate, and acetic acid.
- aromatic hydrocarbons such as toluene, xylene, Solvesso #100 and Solvesso #150
- aliphatic hydrocarbons such as hexane, heptane, octane, and decane, methyl acetate, and acetic acid.
- Various ester-based organic solvents such as ethyl, isopropyl acetate, butyl acetate, amyl acetate, ethyl formate, and butyl propionate can be used.
- alcohols such as methanol, ethanol, propanol and butanol, ketones such as acetone, methyl ethyl ketone and cyclohaxanone, ethylene glycol (mono, di)methyl ether, ethylene glycol (mono, di)ethyl ether, ethylene glycol monopropyl ether, Ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di)methyl ether, diethylene glycol (mono, di)ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, di)methyl ether, propylene glycol ( Glycol ethers such as mono, di)methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, and dipropylene glycol (mono, di) methyl ether, organic solvents with good solubility,
- aqueous solvent the same aqueous solvent as used in the coating composition (CS) can be used. Among them, it is preferable to use water.
- the heat sealing agent (HS) preferably contains wax. Blocking resistance can be maintained by containing wax.
- wax examples include waxes such as fatty acid amide wax, carnauba wax, polyolefin wax, paraffin wax, Fischer-Tropsch wax, beeswax, microcrystalline wax, polyethylene oxide wax, amide wax, coconut oil fatty acid and soybean oil fatty acid. be able to. These may be used alone or in combination.
- fatty acid amide wax carnauba wax, Fischer-Tropsch wax, polyolefin wax, and paraffin wax
- fatty acid amide wax and carnauba wax it is preferable to use fatty acid amide wax, carnauba wax, Fischer-Tropsch wax, polyolefin wax, and paraffin wax
- fatty acid amide wax and carnauba wax it is preferable to use fatty acid amide wax and carnauba wax.
- fatty acid amide waxes include pelargonic acid amide, capric acid amide, undecylic acid amide, lauric acid amide, tridecylic acid amide, myristic acid amide, pentadecylic acid amide, palmitic acid amide, heptadecylic acid amide, and stearic acid amide.
- nonadecanic acid amide arachidic acid amide, behenic acid amide, lignoceric acid amide, oleic acid amide, cetreic acid amide, linoleic acid amide, linoleic acid amide, mixtures thereof and animal and vegetable oil fatty acid amides.
- specific examples of the carnauba wax include MICROKLEAR 418 (manufactured by Micro Powders, Inc.) and purified carnauba wax No. 1 powder (Nippon Wax Co., Ltd.).
- the total amount of wax is preferably 1.5 to 20% by mass with respect to the total solid content of 100% by mass of the heat sealing agent (HS). If the total amount of wax is 3% by mass or more with respect to the solid content of 100% of the heat sealing agent (HS), the blocking resistance tends to be maintained, and the total amount of wax is 100% of the solid content of the heat sealing agent (HS). If it is 15% by mass or less with respect to the total amount, there is a tendency that the heat-sealing property can be maintained.
- the combined use of the fatty acid amide wax and the carnauba wax is more preferable because the blocking resistance is further improved.
- the ratio is not particularly limited, but the ratio of fatty acid amide wax to the carnaval wax is preferably in the range of 1:1 to 1:10, more preferably 1:1 to 1:5.
- the ratio is not particularly limited, but the polyolefin wax:paraffin wax ratio is preferably in the range of 1:1 to 10:1, more preferably in the range of 1:1 to 5:1.
- the wax may be added directly to the aqueous dispersion of the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer or (meth)acrylic resin and mixed and dispersed, or the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer It may be added and mixed and dispersed at the same time as the polymer or (meth)acrylic resin is dispersed in the aqueous solvent.
- a dispersing method the method used for dispersing the above-described olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer in an aqueous solvent can be appropriately used.
- the multiple types of waxes may be added at the same time, or may be added in multiple steps. For example, after the first wax is added when dispersing the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer or (meth)acrylic resin in an aqueous solvent, the second wax is added to the obtained first wax. and the olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer or (meth)acrylic resin are further added to an aqueous dispersion to obtain a heat sealing agent (HS).
- HS heat sealing agent
- the heat sealing agent (HS) contains silica, alumina, antifoaming agent, viscosity modifier, leveling agent, tackifier, antiseptic agent, antibacterial agent, antibacterial agent, antiseptic agent, silica, alumina, antifoaming agent, viscosity modifier, antiseptic agent, antibacterial agent, antiseptic agent, antiseptic agent, antiseptic agent Additives such as rust agents, antioxidants and silicone oils may be added.
- polymer antifoaming agents silicon antifoaming agents, and fluorine antifoaming agents are preferably used in order to prevent foaming during coating using various coaters.
- these antifoaming agents both emulsifying and dispersing types and solubilizing types can be used.
- polymer antifoaming agents are preferred.
- the amount of the antifoaming agent to be added is preferably 0.005% by weight to 0.1% by weight based on the total amount of the water-based heat sealing agent.
- the heat sealing agent (HS) can be used as a heat sealing agent when manufacturing paper packaging materials such as bags and boxes, and paper containers. Lamination with the polymer coat layer can further improve the water resistance of the laminate. By laminating the heat-sealed portion, various packaging materials such as bags, boxes, containers, etc. can be produced according to the application, and the workability is excellent.
- the laminate of the present invention has at least a first layer on a paper substrate and a second layer provided on the first layer.
- natural fibers for papermaking such as wood pulp are used and manufactured by a known papermaking machine, but the papermaking conditions are not particularly specified.
- natural fibers for papermaking include wood pulp such as softwood pulp and hardwood pulp, non-wood pulp such as Manila hemp pulp, sisal pulp and flax pulp, and pulp obtained by chemically modifying these pulps.
- the types of pulp that can be used include chemical pulp, ground pulp, chemi-grand pulp, thermomechanical pulp, and the like prepared by sulfate cooking, acid/neutral/alkaline sulfite cooking, soda salt cooking, and the like.
- various types of commercially available fine paper, coated paper, lined paper, impregnated paper, cardboard, paperboard, etc. can also be used.
- the type, thickness, etc. of the paper can be successively selected according to the purpose.
- a burger wrap corresponds to a basis weight of about 20 g/m 2
- a paper cup corresponds to a basis weight of 200 to 300 g/m 2
- a paper plate, paper spoon, paper muddler, etc. corresponds to a basis weight of 50 to 500 g/m 2 .
- Food base papers such as gram/m 2 cup base paper are preferred. From the viewpoint of recycling efficiency and cost reduction, it is preferable that these papers are not laminated with a polyethylene film, aluminum, or the like.
- the paper substrate may have a printed layer.
- the printed layer may be provided on the surface of the paper substrate on which the first layer is provided, or on the surface opposite to the surface on which the first layer is provided.
- the printing layer (E) is a layer for forming a desired pattern with a liquid printing ink in order to impart cosmetic properties, various information regarding contents, and functionality to the printed material.
- the printing layer is printed with gravure printing ink or flexographic printing ink (hereinafter referred to as liquid printing ink) containing a binder resin and a colorant.
- the printed layer (E) used in the present invention may be a single layer or may have multiple printed layers.
- the liquid printing ink used for each printing layer may be the same, may have the same composition with a different colorant, or may have a different composition. Also good.
- Liquid printing inks used in the present invention are used as gravure printing inks and flexographic printing inks, and are broadly classified into organic solvent-based liquid printing inks whose main solvent is an organic solvent and water-based liquid printing inks whose main solvent is water. However, either one may be used in the present invention. In addition, there are so-called surface printing ink and reverse printing ink which is premised on lamination, but either one may be used in the present invention. Here, the mainstream organic solvent type liquid printing ink will be explained.
- the binder resin (A) used in the liquid printing ink used in the present invention includes cellulose resins such as nitrocellulose, cellulose acetate propionate (CAP) and cellulose acetate butyronate (CAB).
- Vinyl chloride resins such as polyamide resins, urethane resins, acrylic resins, vinyl chloride-vinyl acetate copolymer resins, chlorinated polypropylene resins, ethylene-vinyl acetate copolymer resins, vinyl acetate resins, polyvinyl chloride resins, etc.
- Polyester resins, alkyd resins, rosin-based resins, rosin-modified maleic acid resins, ketone resins, cyclized rubbers, chlorinated rubbers, butyral, petroleum resins and the like can be mentioned.
- binder resin (A) As the curing agent, general-purpose curing agents for organic solvent-based gravure printing inks may be used, but isocyanate-based curing agents are most frequently used.
- the amount of the isocyanate compound added is preferably in the range of 0.3% by mass to 10.0% by mass based on the solid content of the liquid printing ink from the viewpoint of curing efficiency, and if it is 1.0% by mass to 7.0% by mass. more preferred.
- the binder resin (A) is preferably used in the range of 0.15 to 50% by weight, most preferably in the range of 1 to 40% by weight, based on the liquid printing ink.
- the solvent used for the liquid printing ink used in the present invention is not particularly limited, but examples include water, toluene, xylene, aromatic hydrocarbon organic solvents such as Solvesso #100 and Solvesso #150, hexane, methylcyclohexane, Aliphatic hydrocarbon organic solvents such as heptane, octane, and decane, and various ester organic solvents such as methyl acetate, ethyl acetate, isopropyl acetate, normal propyl acetate, butyl acetate, amyl acetate, ethyl formate, and butyl propionate. be done.
- Water-miscible organic solvents include alcohols such as methanol, ethanol, propanol, butanol and isopropyl alcohol, ketones such as acetone, methyl ethyl ketone and cyclohaxanone, ethylene glycol (mono, di) methyl ether, and ethylene glycol (mono, di) ethyl.
- Ether ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di) methyl ether, diethylene glycol (mono, di) ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, Di)methyl ether, propylene glycol (mono, di)methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol (mono, di)methyl ether, and other glycol ether organic solvents can be used. These may be used alone or in combination of two or more.
- the liquid printing ink used in the present invention contains a coloring agent, and can be used as a liquid printing ink containing a coloring agent for use in design printing and the like for the purpose of imparting cosmetic properties and the like.
- the coloring agent include inorganic pigments, organic pigments, and dyes used in general inks, paints, recording agents, and the like, with pigments being preferred.
- organic pigments examples include soluble azo, insoluble azo, azo, phthalocyanine, halogenated phthalocyanine, anthraquinone, anthanthrone, dianthraquinonyl, anthrapyrimidine, perylene, perinone, quinacridone, Pigments such as thioindigo, dioxazine, isoindolinone, quinophthalone, azomethineazo, flavanthrone, diketopyrrolopyrrole, isoindoline, indanthrone, and carbon black pigments can be used.
- Carmine 6B Lake Red C, Permanent Red 2B, Disazo Yellow, Pyrazolone Orange
- Carmine FB Chromophtal Yellow, Chromophtal Red, Phthalocyanine Blue, Phthalocyanine Green, Dioxazine Violet, Quinacridone Magenta, Quinacridone Red, Indance Ron blue, pyrimidine yellow, thioindigo bordeaux, thioindigo magenta, perylene red, perinone orange, isoindolinone yellow, aniline black, diketopyrrolopyrrole red, daylight fluorescent pigments, and the like. Both non-acid-treated pigments and acid-treated pigments can be used.
- inorganic pigments examples include white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, silica, litbon, antimony white, and gypsum.
- white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, silica, litbon, antimony white, and gypsum.
- titanium oxide exhibits a white color and is preferable from the viewpoint of coloring power, hiding power, chemical resistance, and weather resistance. From the viewpoint of printing performance, the titanium oxide is preferably treated with silica and/or alumina.
- non-white inorganic pigments examples include aluminum particles, mica (mica), bronze powder, chrome vermilion, yellow lead, cadmium yellow, cadmium red, ultramarine blue, Prussian blue, red iron oxide, yellow iron oxide, iron black, and zircon.
- the aluminum is in the form of powder or paste, it is preferable to use it in the form of paste from the standpoint of handling and safety, and whether to use leafing or non-leafing is appropriately selected from the viewpoint of brightness and density.
- the amount of the pigment is sufficient to ensure the concentration and coloring strength of the liquid printing ink, that is, 1 to 60% by mass relative to the total mass of the liquid printing ink, and the solid content weight ratio in the liquid printing ink is 10 to 90 mass. %. Moreover, these pigments can be used individually or in combination of 2 or more types.
- Organic solvent-based liquid printing inks may also contain waxes, chelate cross-linking agents, extender pigments, leveling agents, antifoaming agents, plasticizers, infrared absorbers, ultraviolet absorbers, fragrances, flame retardants, etc. can also be used.
- biomass liquid printing ink In the liquid printing ink used in the present invention, it is preferable to use a liquid printing ink using a plant-derived raw material in consideration of the construction (sustainability) of a recycling-oriented society that should be sustainably developed.
- plant-derived raw materials include cellulose-based resins such as cellulose acetate propionate resin and nitrocellulose, and polyamides using dimer acid or polymerized fatty acid derived from natural oils such as soybean oil, palm oil, and rice bran oil.
- Resins and polycarboxylic acids such as succinic acid, succinic anhydride, adipic acid, azelaic acid, sebacic acid, dimer acid, glutaric acid, and malic acid
- polyols such as ethylene glycol, 1,2-propanediol, 1,3 - Propanediol, 1,4-butanediol, neopentyl glycol, pentylene glycol, 1,10-dodecanediol, dimer diol, isosorbide, etc.
- Plant-derived polyisocyanates such as 1,5-pentamethylene diisocyanate, dimer diisocyanate, etc. Examples include biomass polyurethane synthesized from raw materials and rosin resin.
- UV cut ink In the liquid printing ink used in the present invention, it is also preferable to use a UV cut ink having an ultraviolet shielding effect.
- the UV cut ink is not particularly limited as long as it contains zinc oxide or the like and has a high ultraviolet shielding effect, and commercially available UV cut inks can be used.
- the first layer is a layer provided between the paper substrate and the second layer.
- the first layer is composed of either the oil- and water-resistant coating layer or the heat-sealable coating layer described above.
- the coating amount of the first layer is 0.5 to 10.0 g/m 2 , more preferably 1.0 to 5.0 g/m 2 .
- the second layer is a layer provided on top of the first layer.
- the second layer is formed of a layer different from the first layer, out of the oil- and water-resistant coating layer or the heat-sealable coating layer described above. That is, when the first layer is formed of the oil- and water-resistant coating layer, the second layer is formed of the heat-sealable coating layer, and when the first layer is formed of the heat-sealable coating layer, the second layer is formed of the heat-sealable coating layer.
- the second layer is formed by an oil- and water-resistant coating layer.
- the coating amount of the second layer is preferably 0.5 to 8.0 g/m 2 , more preferably 1.0 to 5.0 g/m 2 .
- the sealing function of the first layer can reduce the coating amount of the heat sealing agent for the second layer.
- the laminate may further have a third layer on the side of the paper substrate on which the first layer and the second layer are not provided.
- a third layer it is preferable to appropriately select and use various coating agents depending on the performance desired to be imparted to the laminate.
- the styrene-acrylic copolymer coating layer described above may be provided as the third layer.
- a water-resistant coating layer containing at least a styrene-acrylic copolymer and wax.
- the water-resistant coating layer provided as the third layer is preferably formed from a water-resistant coating composition containing at least an aqueous solvent, a styrene-acrylic copolymer, and wax.
- the thickness of the waterproof coating layer depends on the application, but is preferably in the range of 1 to 10 g/m 2 , more preferably in the range of 1 to 5 g/m 2 .
- water-based solvent As the water-based solvent, the same water-based solvent as that used for the heat sealing agent (HS) can be used.
- Styrene-acrylic copolymers are preferably copolymers of styrenes and (meth)acrylates forming a core-shell structure, and copolymers of styrenes and (meth)acrylates, and styrenes and (meth) ) More preferably, a copolymer of acrylate and (meth)acrylic acid forms a core-shell structure.
- the styrenes and (meth)acrylates used as constituents of the styrene-acrylic copolymer may be the same as those used in the styrene-acrylic copolymer (A) of the styrene-acrylic copolymer coating layer described above. can.
- styrene-acrylic copolymer As a constituent component of the styrene-acrylic copolymer, other known polymerizable compounds other than styrenes, (meth)acrylates, and (meth)acrylic acid may be contained.
- the styrene-acrylic copolymer (A) may contain a wax, which will be described later. Water resistance can be further improved by containing wax in the styrene-acrylic copolymer (A). Wax may be present in the core portion or in the shell portion. It may exist on the surface of the styrene-acrylic copolymer.
- the ratio of the "copolymer of styrenes and (meth)acrylate” and the “copolymer of styrenes, (meth)acrylate and (meth)acrylic acid” is The mass ratio is preferably in the range of 20:80 to 95:5, more preferably in the range of 30:70 to 92:8, and most preferably in the range of 40:60 to 90:10.
- the ratio of styrenes and (meth)acrylate is preferably in the range of 20:80 to 80:20, more preferably in the range of 30:70 to 70:30. More preferably, the range of 40:60 to 60:40 is most preferred.
- the proportion of styrenes is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and 30 to 70% by weight is most preferred. Further, in the copolymer of styrenes, (meth)acrylate and (meth)acrylic acid, the proportion of (meth)acrylate is preferably 10 to 80% by mass, more preferably 15 to 70% by mass. Preferably, 20 to 60% by mass is most preferred.
- the proportion of (meth)acrylic acid is preferably 10 to 70% by mass, more preferably 15 to 60% by mass. More preferably, it is most preferably 20 to 50% by mass.
- the styrene-acrylic copolymer (A) contains other known polymerizable compounds other than styrenes, (meth)acrylates, and (meth)acrylic acid, other polymerization in the styrene-acrylic copolymer (A)
- the ratio of the organic compound is preferably 10% by mass or less, more preferably 5% by mass or less.
- the glass transition temperature (hereinafter sometimes referred to as Tg) of the styrene-acrylic copolymer (A) is in the range of -30°C to 10°C, preferably in the range of -25°C to 5°C, more preferably It ranges from -20°C to 0°C.
- the glass transition temperature is obtained by measurement with a differential scanning calorimeter.
- a styrene-acrylic copolymer can be produced by a known method. Among them, it is preferable to polymerize the monomer mixture in the presence of wax for the styrene-acrylic copolymer. That is, by adding the wax to the aqueous medium in advance or mixing it with the monomer mixture, a core-shell structure in which the wax is incorporated into the styrene-acrylic copolymer can be formed.
- the waterproof coating composition can further improve the water resistance by containing a wax.
- the wax is preferably at least one wax selected from paraffin wax, microcrystalline wax, polyethylene oxide wax, and amide wax, more preferably paraffin wax or microcrystalline wax. These may be used alone or in combination.
- the melting point of wax is preferably in the range of 30°C to 130°C, more preferably in the range of 50°C to 100°C.
- the blending amount of the wax is preferably 0.5 to 20% by mass, preferably 1 to 15% by mass, based on 100% by mass of the styrene-acrylic copolymer.
- the wax may be dispersed in the water-resistant coating layer, but as described above, the presence of the wax in the core and/or shell of the styrene-acrylic copolymer allows the wax to be integrated with the styrene-acrylic copolymer. It is preferable to exist in a modified form.
- the wax may be present in the form of being contained in the styrene-acrylic copolymer and may be present without being contained in the styrene-acrylic copolymer.
- the waterproof coating composition may further contain silica, alumina, wax, antifoaming agent, leveling agent, tackifier, antiseptic agent, antibacterial agent, antirust agent, as long as the object of the present invention is not impaired.
- Additives such as may be blended.
- other resins than the styrene-acrylic copolymer may be blended. Among them, it is preferable that a leveling agent and/or wax are further blended.
- the laminate of the present invention is prepared by sequentially applying the composition for forming the first layer and the composition for forming the second layer on the paper substrate, and if necessary, the composition for forming the third layer. Obtained by applying a substance.
- Examples of methods for applying a coating composition onto a paper substrate include comma coaters, roll coaters, reverse roll coaters, direct gravure coaters, reverse gravure coaters, offset gravure coaters, roll kiss coaters, reverse kiss coaters, Kiss Gravure Coater, Reverse Kiss Gravure Coater, Air Doctor Coater, Knife Coater, Bar Coater, Wire Bar Coater, Die Coater, Lip Coater, Dip Coater, Blade Coater, Brush Coater, Curtain Coater, Die Slot Coater, Flexo Coater, Impregnation Coater , a cast coater, a spray coater, an offset printer, a screen printer, or the like, or a combination of two or more coating methods.
- a resin layer may be provided on the paper substrate by impregnating the paper substrate with the composition.
- a drying step may be provided in an oven or the like after coating.
- the water-resistant coating layer formed as described above has a first layer and a second layer. , the oil resistance can be further improved.
- the laminate of the present invention Since the laminate of the present invention has a heat-sealable coat layer on either the first layer or the second layer, it can be used as a box or a bag by heat-sealing using the heat-sealable coat layer. , containers, etc.
- packaging examples include packaging bags, paper bags, paper boxes, cardboard, wrapping paper, envelopes, cup sleeves, lids, and the like.
- containers include paper containers, paper plates, trays, cup holders, and paper cups. Due to the excellent water resistance and oil resistance of the present invention, it is preferably used for packaging materials for foods, fertilizers, and the like that require water resistance and oil resistance. For example, cups or lids for desserts such as cup noodles, ice cream, pudding, jelly, etc., bags or boxes for confectionery, grains, beans, powders, pet food, fertilizers, etc.
- the first layer and the second layer are provided on the inner surface of the container and the bonding portion when assembling the container, and the bonding portion is the first layer and the second layer. It can be manufactured by stacking and adhering via a second layer. That is, the paper cup consists of a body member (1) in which the laminated paper substrate of the laminate of the present invention is rolled and overlapped and the bonding surfaces of both ends are adhered, and a plate adhered to the lower end of the body member (1).
- the first layer and the second layer provided in the bonding portion are bonded by a heat sealing function, and the first layer and the second layer provided in the portion other than the bonding portion
- the second layer can exhibit the functions of water resistance and oil resistance.
- first layer and the second layer provided on the portion other than the adhesive portion are highly safe to the human body and the environment, they can be accommodated in direct contact with food. Furthermore, by providing a water-resistant coating layer as a third layer on the outer side of the paper cup, excellent water resistance can be obtained even when used for a long time.
- paper boxes, paper bags, etc. can be manufactured by heat-sealing using the laminate of the present invention.
- a specific method of heat sealing is to apply the first layer and the second layer to at least one of the two parts of the paper substrate (both parts may be applied), and then apply two layers.
- the two parts are overlapped and softened by heating.
- Heat sealing agents can be easily softened by heating with a burner or hot air, and can bond paper to paper or paper to other materials, and then cool to solidify the bonded portion, thereby bonding paper to paper or paper to other materials. It can be tightly sealed.
- heating method conventionally known means such as a heat source such as a burner, hot air, electric heat, infrared rays, and electron beams can be used.
- a heat welding sealing method, an ultrasonic sealing method, or a high frequency sealing method is preferable.
- the heating temperature at this time is preferably 200 to 500° C., and the heating time is preferably 0.1 to 3 seconds.
- the heat sealing agent can be easily heated and softened even by non-contact heating, and can be softened to some extent even if it is separated from the heat source, in addition to the method of melting by contacting it directly with a heat source such as a heat sealing bar.
- the heat seal function lasts for hours.
- the base material is paper
- the paper may be scorched if it is brought into direct contact with a heat source. It is particularly useful as a heat sealing agent for industrial production of paper containers that require high line speed.
- a heat sealing agent can be used as a heat sealing agent by applying a heat sealing agent (HS) and heating and softening the coated portion, and then pressing the coated portion and another portion in a superimposed state.
- HS heat sealing agent
- the crimping method is not particularly limited, and a hot plate method, ultrasonic sealing, or high-frequency sealing can be used.
- the laminate of the present invention can prevent the first layer or the second layer including the heat-seal layer from adhering to the mold during heat-sealing in the manufacture of paper cups.
- Parts in the following examples represent “parts by mass”, and “%” represents “% by mass”.
- the temperature was lowered to 40° C., and dimethylethanolamine and ion-exchanged water were added. Thereafter, the temperature of the reaction flask was raised to 80-82° C. and stripping was carried out to finally obtain a water-soluble resin with a solid content of 30%.
- the acrylic emulsion (resin 1) thus obtained had a solid content of 40%, a minimum film-forming temperature of 1°C, a glass transition point of -27°C, and an acid value of the solid content of 64 mgKOH/g. .
- Adjustment of heat sealing agent 38 parts of an acrylic resin (83 parts of methyl methacrylate/11 parts of butyl acrylate/1 part of 2-ethylhexyl acrylate/5 parts of methacrylic acid) and a neutralization rate of 100% with respect to the acid value of the copolymer Ammonia, water as an aqueous solvent, and 1.5 parts of polyethylene wax and 0.5 parts of paraffin wax as waxes were charged and stirred to prepare an acrylic resin heat sealing agent (HS2).
- an acrylic resin 83 parts of methyl methacrylate/11 parts of butyl acrylate/1 part of 2-ethylhexyl acrylate/5 parts of methacrylic acid
- HS3 Adjustment of heat sealing agent 30 parts of an ethylene ethyl acrylate copolymer (77.8 parts of ethylene/11.1 parts of ethyl acrylate/11.2 parts of acrylic acid) and a neutralization rate of 100% with respect to the acid value of the copolymer.
- Ammonia, water as an aqueous solvent, and 1.5 parts of a fatty acid amide wax as a wax were charged, and isopropyl alcohol was further mixed and stirred so that the mixing ratio of water/isopropyl alcohol in the composition was 67/3. , an olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer heat sealing agent (HS3) was obtained.
- Examples 1 to 11, Comparative Examples 1 to 5 Prepare a paper base material (pure white roll paper with a basis weight of 45 g / m 2 (Kinshachi manufactured by Daio Paper Co., Ltd.), and on one side (rough surface side) of the paper base material for the first layer described in Table 1 A first layer was formed by applying and drying the composition to the film thickness shown in Table 1. Subsequently, the second layer for the second layer shown in Table 1 was formed on the first layer. The composition was applied to the film thickness shown in Table 1 and dried at 100° C. for 30 seconds using a dryer to prepare laminates of Examples 5 to 11.
- each layer when CS1 or AOP1 is applied, it is dried for 20 seconds at 150°C using a dryer after application, and when HS1 to HS3 are applied, it is dried for 20 seconds at 150°C using a dryer after application. dried for a second.
- Oil repellency JAPAN TAPPI paper pulp test method No. using the laminates of the produced examples and comparative examples. Oil repellency was evaluated using the 41 kit method. In the evaluation, when the oil repellency was 7 or more, it was accepted (excellent), when it was 5 or more, it was acceptable, and when it was less than 4, it was not acceptable. The maximum oil repellency is 16.
- the laminate having the first layer and the second layer of the present invention has excellent oil resistance and water resistance while having heat sealability. Further, as shown in Comparative Examples 1 to 3, it is not necessary to thickly apply the heat-sealing agent, and sufficient heat-sealing properties can be obtained.
- the second layer is a heat-sealable coating layer as shown in Examples 1 to 3, water resistance is higher than in Example 1 using HS3 (olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer system resin). Improved.
- HS3 olefin- ⁇ , ⁇ unsaturated carboxylic acid copolymer system resin
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Abstract
Description
本発明の積層体は、紙基材上の第一の層又は第二の層のいずれか一方として、耐油耐水コート層を有する。該耐油耐水コート層は、スチレンとαメチルスチレンと(メタ)アクリレートとのスチレンアクリル共重合体(A)を含有するエマルジョンと、水性媒体とを含有するコーティング組成物(CS)により形成されることが好ましい。 [Oil and water resistant coating layer]
The laminate of the present invention has an oil- and water-resistant coating layer as either the first layer or the second layer on the paper substrate. The oil- and water-resistant coating layer is formed from a coating composition (CS) containing an emulsion containing a styrene-acrylic copolymer (A) of styrene, α-methylstyrene, and (meth)acrylate, and an aqueous medium. is preferred.
(スチレンアクリル共重合体(A)を含有するエマルジョン)
まず、スチレンとαメチルスチレンと(メタ)アクリレートとのスチレンアクリル共重合体(A)を含有するエマルジョンについて説明する。尚、本発明において(メタ)アクリレートは、アクリレートとメタクリレートの総称を表し、(メタ)アクリル酸はアクリル酸とメタクリル酸の総称を表す。 <Coating composition (CS) containing styrene acrylic copolymer (A)>
(Emulsion containing styrene acrylic copolymer (A))
First, an emulsion containing a styrene-acrylic copolymer (A) of styrene, α-methylstyrene and (meth)acrylate will be described. In the present invention, (meth)acrylate is a generic term for acrylate and methacrylate, and (meth)acrylic acid is a generic term for acrylic acid and methacrylic acid.
本発明においてエマルジョンは特に限定なく公知の乳化重合や転送乳化等の公知の水性媒体を使用する重合法で重合して得ることができる。また水性媒体にポリマーが分散した形態にはエマルジョンやディスパージョン、懸濁液等様々な表現があるが本発明においてはエマルジョンに統一する。 (Method for producing emulsion containing styrene-acrylic copolymer (A))
In the present invention, the emulsion can be obtained by polymerization using a known aqueous medium, such as known emulsion polymerization or transfer emulsification, without any particular limitation. Although there are various expressions such as emulsion, dispersion, suspension, etc. for the form in which a polymer is dispersed in an aqueous medium, the term "emulsion" is unified in the present invention.
本発明のコーティング組成物(CS)は、スチレンアクリル共重合体(A)やアクリル共重合体(B)以外のその他の樹脂を含有してもよい。その他の樹脂の材料は特に限定されるものではないが、本発明のコーティング組成物(CS)の耐油性、耐熱性等の特性を損なわないために、スチレンアクリル共重合体であることが好ましく、前記スチレンアクリル共重合体(A)を含む樹脂と同様の材料であることがより好ましい。また、その他の樹脂の含有量は本発明の効果を損なわない範囲で適宜調節可能であるが、スチレンアクリル共重合体(A)を含む樹脂とその他の樹脂との重量比(スチレンアクリル共重合体(A)/その他の樹脂)が100/0~50/50であることが好ましく、100/0~60/40であることが好ましい。 (Other resins)
The coating composition (CS) of the present invention may contain resins other than the styrene-acrylic copolymer (A) and the acrylic copolymer (B). Materials for other resins are not particularly limited, but in order not to impair the properties of the coating composition (CS) of the present invention, such as oil resistance and heat resistance, it is preferably a styrene-acrylic copolymer. More preferably, it is the same material as the resin containing the styrene-acrylic copolymer (A). In addition, the content of other resins can be appropriately adjusted within a range that does not impair the effects of the present invention, but the weight ratio of the resin containing the styrene-acrylic copolymer (A) to the other resins (the styrene-acrylic copolymer (A)/other resin) is preferably 100/0 to 50/50, preferably 100/0 to 60/40.
コーティング組成物(CS)は、水を含有する。水としては、イオン交換水、限外濾過水、逆浸透水、蒸留水等の純水、または超純水を用いることができる。また、前記水としては、紫外線照射または過酸化水素添加等によって滅菌された水を用いることが、組成物を長期保存する場合に、カビまたはバクテリアの発生を防止することができるため好適である。中でも水を用いることが最も好ましい。
水に溶解するアルコール類等の水溶性有機溶剤等を混合して用いてもよい。アルコール類としては、メタノール、エタノール、イソプロピルアルコール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノール、ブチルアルコール、ペンチルアルコールなどを挙げることができる。これらのアルコール類は、単独または2種以上組み合わせて使用することができる。 (Aqueous solvent)
The coating composition (CS) contains water. As water, pure water such as ion-exchanged water, ultrafiltrated water, reverse osmosis water, distilled water, or ultrapure water can be used. As the water, it is preferable to use water that has been sterilized by ultraviolet irradiation, addition of hydrogen peroxide, or the like, because it can prevent the generation of mold or bacteria when the composition is stored for a long period of time. Among them, it is most preferable to use water.
A water-soluble organic solvent such as an alcohol that dissolves in water may be mixed and used. Examples of alcohols include methanol, ethanol, isopropyl alcohol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, butyl alcohol and pentyl alcohol. These alcohols can be used alone or in combination of two or more.
コーティング組成物(CS)は、その他シリカ、アルミナ、ポリエチレンワックス、消泡剤、レベリング剤、粘着性付与剤、防腐剤、抗菌剤、防錆剤等も配合することができる。 (Other additives)
The coating composition (CS) may also contain silica, alumina, polyethylene wax, antifoaming agents, leveling agents, tackifiers, preservatives, antibacterial agents, antirust agents, and the like.
ペラー分散機等で分散することができる。 Also, the melting point of the wax is preferably in the range of 80° C. to 130° C. from the viewpoint of oil resistance and heat resistance. The wax may be directly added to the resin emulsion containing the styrene-acrylic copolymer (A) and mixed and dispersed, or a wax dispersion may be prepared and then mixed with the emulsion. As a dispersion method, a known method such as a dispersion device using media such as a paint shaker, a ball mill, an attritor, a basket mill, a sand mill, a sand grinder, a Dyno mill, a Dispermat, an SC mill, a spike mill, and an agitator mill is used. Dispersion can be carried out by an ultrasonic homogenizer, a high-pressure homogenizer, a nanomizer, a dissolver, a disper, a high-speed impeller disperser, or the like, which does not use media.
本発明の積層体は、紙基材上の第一の層又は第二の層のいずれか一方として、ヒートシール性コート層を有する。該ヒートシール性コート層は、公知のヒートシール塗工剤を用いることができる。以下、ヒートシール剤の組成例を説明する。 [Heat-sealable coating layer]
The laminate of the present invention has a heat-sealable coating layer as either the first layer or the second layer on the paper substrate. A known heat-seal coating agent can be used for the heat-sealable coating layer. Composition examples of the heat sealing agent are described below.
ヒートシール剤(HS)は、耐水性を向上させるために、塩化ビニル酢酸ビニル系共重合体系樹脂、(メタ)アクリレート系樹脂、オレフィン-α,β不飽和カルボン酸共重合体系樹脂、ポリオレフィン系樹脂またはポリエステル系樹脂から選ばれる少なくとも一種を含むことが好ましく、塩化ビニル酢酸ビニル系共重合体系樹脂、(メタ)アクリレート系樹脂、オレフィン-α,β不飽和カルボン酸共重合体系樹脂から選ばれる少なくとも一種を含むことがより好ましい。 <Heat sealing agent (HS)>
In order to improve water resistance, heat sealing agents (HS) are vinyl chloride vinyl acetate copolymer resins, (meth)acrylate resins, olefin-α,β unsaturated carboxylic acid copolymer resins, and polyolefin resins. Alternatively, it preferably contains at least one selected from polyester resins, and at least one selected from vinyl chloride vinyl acetate copolymer resins, (meth)acrylate resins, and olefin-α,β unsaturated carboxylic acid copolymer resins. It is more preferable to include
中でも、オレフィン-α,β不飽和カルボン酸共重合体が好ましい。オレフィン-α,β不飽和カルボン酸共重合体としては、エチレン-とα,β-不飽和カルボン酸のランダム共重合体またはブロック共重合体が挙げられる。 The olefin-α,β-unsaturated carboxylic acid copolymer resin includes an olefin, an α,β-unsaturated carboxylic acid, a metal salt of an α,β-unsaturated carboxylic acid, and an α,β-unsaturated carboxylic acid. Examples thereof include copolymers with at least one monomer selected from the group consisting of esters. Specifically, it is a copolymer of an α,β-unsaturated carboxylic acid, a metal salt of an α,β-unsaturated carboxylic acid or an α,β-unsaturated carboxylic acid ester and an olefin, and an olefin-α,β Unsaturated carboxylic acid copolymer, ethylene-acrylic acid ester copolymer, ethylene-methacrylic acid copolymer, ethylene-methacrylic acid ester copolymer, ethylene-acrylic acid-maleic anhydride copolymer, ethylene-acrylic acid Ester-maleic anhydride copolymers, ethylene-methacrylic acid-maleic anhydride copolymers, ethylene-methacrylic acid ester-maleic anhydride copolymers, metal salts thereof and the like can be mentioned. These copolymers may be used alone or as a mixture of two or more.
Among them, an olefin-α,β unsaturated carboxylic acid copolymer is preferred. Olefin-α,β-unsaturated carboxylic acid copolymers include random copolymers or block copolymers of ethylene- and α,β-unsaturated carboxylic acids.
ヒートシール剤(HS)は、塗布性能をあげるために、上述した樹脂を各種有機溶剤又は水性溶剤に溶解して使用することが好ましい。例えば、塩化ビニル酢酸ビニル系共重合体系樹脂、(メタ)アクリレート系樹脂、ポリオレフィン系樹脂またはポリエステル系樹脂を使用する場合は、有機溶剤を用いることが好ましい。 (solvent)
The heat sealing agent (HS) is preferably used by dissolving the above-described resin in various organic solvents or aqueous solvents in order to improve coating performance. For example, when vinyl chloride-vinyl acetate copolymer system resin, (meth)acrylate system resin, polyolefin system resin or polyester system resin is used, it is preferable to use an organic solvent.
ヒートシール剤(HS)は、ワックスを含有することが好ましい。ワックスを含有することで耐ブロッキング性を保つ事ができる。前記ワックスとしては、脂肪酸アミドワックス、カルナバワックス、ポリオレフィンワックス、パラフィンワックス、フィッシャー・トロプシュワックス、みつろう、マイクロクリスタリンワックス、酸化ポリエチレン-ワックス、アマイドワックスなどのワックス、ヤシ油脂肪酸や大豆油脂肪酸などを挙げることができる。これらは単独で使用してもよいし併用してもよい。 (wax)
The heat sealing agent (HS) preferably contains wax. Blocking resistance can be maintained by containing wax. Examples of the wax include waxes such as fatty acid amide wax, carnauba wax, polyolefin wax, paraffin wax, Fischer-Tropsch wax, beeswax, microcrystalline wax, polyethylene oxide wax, amide wax, coconut oil fatty acid and soybean oil fatty acid. be able to. These may be used alone or in combination.
前記カルバナワックスの具体例としてはMICROKLEAR 418(Micro Powders,Inc.社製)、精製カルナバワックス1号粉末(日本ワックス株式会社)等が挙げられる。 Specific examples of fatty acid amide waxes include pelargonic acid amide, capric acid amide, undecylic acid amide, lauric acid amide, tridecylic acid amide, myristic acid amide, pentadecylic acid amide, palmitic acid amide, heptadecylic acid amide, and stearic acid amide. , nonadecanic acid amide, arachidic acid amide, behenic acid amide, lignoceric acid amide, oleic acid amide, cetreic acid amide, linoleic acid amide, linoleic acid amide, mixtures thereof and animal and vegetable oil fatty acid amides.
Specific examples of the carnauba wax include MICROKLEAR 418 (manufactured by Micro Powders, Inc.) and purified carnauba wax No. 1 powder (Nippon Wax Co., Ltd.).
本発明の積層体は、紙基材上に第一の層と、第一の層の上に設けられた第二の層を少なくとも有する。 [Laminate]
The laminate of the present invention has at least a first layer on a paper substrate and a second layer provided on the first layer.
印刷層(E)は、被印刷体に美粧性、内容物に関する様々な情報、及び機能性を付与するために、リキッド印刷インキにより所望の図柄を形成する層である。当該印刷層は、バインダー樹脂と着色剤とを含有グラビア印刷インキやフレキソ印刷インキ(以後リキッド印刷インキと称する)を印刷してなる。 As for the paper substrate, the type, thickness, etc. of the paper can be successively selected according to the purpose. For example, a burger wrap corresponds to a basis weight of about 20 g/m 2 , a paper cup corresponds to a basis weight of 200 to 300 g/m 2 , and a paper plate, paper spoon, paper muddler, etc. corresponds to a basis weight of 50 to 500 g/m 2 . Food base papers such as gram/m 2 cup base paper are preferred. From the viewpoint of recycling efficiency and cost reduction, it is preferable that these papers are not laminated with a polyethylene film, aluminum, or the like. The paper substrate may have a printed layer. The printed layer may be provided on the surface of the paper substrate on which the first layer is provided, or on the surface opposite to the surface on which the first layer is provided.
The printing layer (E) is a layer for forming a desired pattern with a liquid printing ink in order to impart cosmetic properties, various information regarding contents, and functionality to the printed material. The printing layer is printed with gravure printing ink or flexographic printing ink (hereinafter referred to as liquid printing ink) containing a binder resin and a colorant.
本発明に使用するリキッド印刷インキは、グラビア印刷インキやフレキソ印刷インキとして使用され、有機溶剤を主溶媒とする有機溶剤型リキッド印刷インキと、水を主溶媒とする水性リキッド印刷インキとに大別されるが、本発明においてはどちらを使用しても構わない。また、いわゆる表刷りインキと、ラミネートが前提の裏刷りインキとがあるが、本発明においてはどちらを使用しても構わない。
ここでは主流である有機溶剤型リキッド印刷インキについて説明する。 (liquid printing ink)
Liquid printing inks used in the present invention are used as gravure printing inks and flexographic printing inks, and are broadly classified into organic solvent-based liquid printing inks whose main solvent is an organic solvent and water-based liquid printing inks whose main solvent is water. However, either one may be used in the present invention. In addition, there are so-called surface printing ink and reverse printing ink which is premised on lamination, but either one may be used in the present invention.
Here, the mainstream organic solvent type liquid printing ink will be explained.
イソシアネート化合物の添加量としては、硬化効率の観点からリキッド印刷インキ固形分に対し0.3質量%~10.0質量%の範囲が好ましく、1.0質量%~7.0質量%であればより好ましい。
バインダー樹脂(A)は、リキッド印刷インキに対して0.15~50質量%の範囲であることが好ましく、1~40質量%の範囲で使用することが最も好ましい。 Moreover, you may use a hardening|curing agent together with binder resin (A). As the curing agent, general-purpose curing agents for organic solvent-based gravure printing inks may be used, but isocyanate-based curing agents are most frequently used.
The amount of the isocyanate compound added is preferably in the range of 0.3% by mass to 10.0% by mass based on the solid content of the liquid printing ink from the viewpoint of curing efficiency, and if it is 1.0% by mass to 7.0% by mass. more preferred.
The binder resin (A) is preferably used in the range of 0.15 to 50% by weight, most preferably in the range of 1 to 40% by weight, based on the liquid printing ink.
本発明に使用するリキッド印刷インキに使用する溶媒としては、特に制限はないが、たとえば水、トルエン、キシレン、ソルベッソ#100、ソルベッソ#150等の芳香族炭化水素系有機溶剤、ヘキサン、メチルシクロヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素系有機溶剤、酢酸メチル、酢酸エチル、酢酸イソプロピル、酢酸ノルマルプロピル、酢酸ブチル、酢酸アミル、ギ酸エチル、プロピオン酸ブチル等のエステル系の各種有機溶剤が挙げられる。また水混和性有機溶剤としてメタノール、エタノール、プロパノール、ブタノール、イソプロピルアルコール等のアルコール系、アセトン、メチルエチルケトン、シクロハキサノン等のケトン系、エチレングリコール(モノ,ジ)メチルエーテル、エチレングリコール(モノ,ジ)エチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノイソプロピルエーテル、モノブチルエーテル、ジエチレングリコール(モノ,ジ)メチルエーテル、ジエチレングリコール(モノ,ジ)エチルエーテル、ジエチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール(モノ,ジ)メチルエーテル、プロピレングリコール(モノ,ジ)メチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジプロピレングリコール(モノ,ジ)メチルエーテル等のグリコールエーテル系の各種有機溶剤が挙げられる。これらを単独又は2種以上を混合しても用いることができる。 (solvent)
The solvent used for the liquid printing ink used in the present invention is not particularly limited, but examples include water, toluene, xylene, aromatic hydrocarbon organic solvents such as Solvesso #100 and Solvesso #150, hexane, methylcyclohexane, Aliphatic hydrocarbon organic solvents such as heptane, octane, and decane, and various ester organic solvents such as methyl acetate, ethyl acetate, isopropyl acetate, normal propyl acetate, butyl acetate, amyl acetate, ethyl formate, and butyl propionate. be done. Water-miscible organic solvents include alcohols such as methanol, ethanol, propanol, butanol and isopropyl alcohol, ketones such as acetone, methyl ethyl ketone and cyclohaxanone, ethylene glycol (mono, di) methyl ether, and ethylene glycol (mono, di) ethyl. Ether, ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di) methyl ether, diethylene glycol (mono, di) ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, Di)methyl ether, propylene glycol (mono, di)methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol (mono, di)methyl ether, and other glycol ether organic solvents can be used. These may be used alone or in combination of two or more.
本発明に使用するリキッド印刷インキは着色剤を含み、美粧性等を付与する目的でデザイン印刷等に用いる着色剤を含むリキッド印刷インキとして使用することができる。着色剤としては、一般のインキ、塗料、及び記録剤等に使用されている無機顔料、有機顔料及び染料を挙げることができ、顔料が好ましい。有機顔料としては、溶性アゾ系、不溶性アゾ系、アゾ系、フタロシアニン系、ハロゲン化フタロシアニン系、アントラキノン系、アンサンスロン系、ジアンスラキノニル系、アンスラピリミジン系、ペリレン系、ペリノン系、キナクリドン系、チオインジゴ系、ジオキサジン系、イソインドリノン系、キノフタロン系、アゾメチンアゾ系、フラバンスロン系、ジケトピロロピロール系、イソインドリン系、インダンスロン系、カーボンブラック系等の顔料が挙げられる。また、例えば、カーミン6B、レーキレッドC、パーマネントレッド2B、ジスアゾイエロー、ピラゾロンオレンジ、カーミンFB、クロモフタルイエロー、クロモフタルレッド、フタロシアニンブルー、フタロシアニングリーン、ジオキサジンバイオレット、キナクリドンマゼンタ、キナクリドンレッド、インダンスロンブルー、ピリミジンイエロー、チオインジゴボルドー、チオインジゴマゼンタ、ペリレンレッド、ペリノンオレンジ、イソインドリノンイエロー、アニリンブラック、ジケトピロロピロールレッド、昼光蛍光顔料等が挙げられる。また未酸性処理顔料、酸性処理顔料のいずれも使用することができる。
無機顔料としては、酸化チタン、酸化亜鉛、硫化亜鉛、硫酸バリウム、炭酸カルシウム、酸化クロム、シリカ、リトボン、アンチモンホワイト、石膏等の白色無機顔料が挙げられる。無機顔料の中では酸化チタンの使用が特に好ましい。酸化チタンは白色を呈し、着色力、隠ぺい力、耐薬品性、耐候性の点から好ましく、印刷性能の観点から該酸化チタンはシリカ及び/又はアルミナ処理を施されているものが好ましい。
白色以外の無機顔料としては、例えば、アルミニウム粒子、マイカ(雲母)、ブロンズ粉、クロムバーミリオン、黄鉛、カドミウムイエロー、カドミウムレッド、群青、紺青、ベンガラ、黄色酸化鉄、鉄黒、ジルコンが挙げられ、アルミニウムは粉末又はペースト状であるが、取扱い性及び安全性の面からペースト状で使用するのが好ましく、リーフィング又はノンリーフィングを使用するかは輝度感及び濃度の点から適宜選択される。 (coloring agent)
The liquid printing ink used in the present invention contains a coloring agent, and can be used as a liquid printing ink containing a coloring agent for use in design printing and the like for the purpose of imparting cosmetic properties and the like. Examples of the coloring agent include inorganic pigments, organic pigments, and dyes used in general inks, paints, recording agents, and the like, with pigments being preferred. Examples of organic pigments include soluble azo, insoluble azo, azo, phthalocyanine, halogenated phthalocyanine, anthraquinone, anthanthrone, dianthraquinonyl, anthrapyrimidine, perylene, perinone, quinacridone, Pigments such as thioindigo, dioxazine, isoindolinone, quinophthalone, azomethineazo, flavanthrone, diketopyrrolopyrrole, isoindoline, indanthrone, and carbon black pigments can be used. Also, for example, Carmine 6B, Lake Red C, Permanent Red 2B, Disazo Yellow, Pyrazolone Orange, Carmine FB, Chromophtal Yellow, Chromophtal Red, Phthalocyanine Blue, Phthalocyanine Green, Dioxazine Violet, Quinacridone Magenta, Quinacridone Red, Indance Ron blue, pyrimidine yellow, thioindigo bordeaux, thioindigo magenta, perylene red, perinone orange, isoindolinone yellow, aniline black, diketopyrrolopyrrole red, daylight fluorescent pigments, and the like. Both non-acid-treated pigments and acid-treated pigments can be used.
Examples of inorganic pigments include white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, silica, litbon, antimony white, and gypsum. Among inorganic pigments, the use of titanium oxide is particularly preferred. Titanium oxide exhibits a white color and is preferable from the viewpoint of coloring power, hiding power, chemical resistance, and weather resistance. From the viewpoint of printing performance, the titanium oxide is preferably treated with silica and/or alumina.
Examples of non-white inorganic pigments include aluminum particles, mica (mica), bronze powder, chrome vermilion, yellow lead, cadmium yellow, cadmium red, ultramarine blue, Prussian blue, red iron oxide, yellow iron oxide, iron black, and zircon. Although the aluminum is in the form of powder or paste, it is preferable to use it in the form of paste from the standpoint of handling and safety, and whether to use leafing or non-leafing is appropriately selected from the viewpoint of brightness and density.
本発明に使用するリキッド印刷インキにおいて、持続的に発展すべき循環型社会の構築(サステナビリティ)を考慮し、植物由来原料を使用したリキッド印刷インキを使用することが好ましい。
植物由来原料としては例えば、セルロースアセテートプロピオネート樹脂や硝化綿等の繊維素系樹脂や、大豆油由来、パーム油由来、米糠油由来等天然油に由来するダイマー酸あるいは重合脂肪酸を使用したポリアミド樹脂や、ポリカルボン酸として、コハク酸、無水コハク酸、アジピン酸、アゼライン酸、セバシン酸、ダイマー酸、グルタル酸、リンゴ酸等、ポリオールとして、エチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、1,4-ブタンジオール、ネオペンチルグリコール、ペンチレングリコール、1,10-ドデカンジオール、ダイマージオール、イソソルビド等、ポリイソシアネートとして、1,5-ペンタメチレンジイソシアネート、ダイマージイソシアネート等の植物由来原料から合成したバイオマスポリウレタンや、ロジン樹脂等が挙げられる。 (biomass liquid printing ink)
In the liquid printing ink used in the present invention, it is preferable to use a liquid printing ink using a plant-derived raw material in consideration of the construction (sustainability) of a recycling-oriented society that should be sustainably developed.
Examples of plant-derived raw materials include cellulose-based resins such as cellulose acetate propionate resin and nitrocellulose, and polyamides using dimer acid or polymerized fatty acid derived from natural oils such as soybean oil, palm oil, and rice bran oil. Resins and polycarboxylic acids such as succinic acid, succinic anhydride, adipic acid, azelaic acid, sebacic acid, dimer acid, glutaric acid, and malic acid, and polyols such as ethylene glycol, 1,2-propanediol, 1,3 - Propanediol, 1,4-butanediol, neopentyl glycol, pentylene glycol, 1,10-dodecanediol, dimer diol, isosorbide, etc. Plant-derived polyisocyanates such as 1,5-pentamethylene diisocyanate, dimer diisocyanate, etc. Examples include biomass polyurethane synthesized from raw materials and rosin resin.
本発明に使用するリキッド印刷インキにおいて、紫外線遮蔽効果を有するUVカットインキを使用することも好ましい。UVカットインキとしては、酸化亜鉛等を含有する紫外線遮蔽効果の高いインキであれば特に限定されず市販のUVカットインキを使用することができる。 (UV cut ink)
In the liquid printing ink used in the present invention, it is also preferable to use a UV cut ink having an ultraviolet shielding effect. The UV cut ink is not particularly limited as long as it contains zinc oxide or the like and has a high ultraviolet shielding effect, and commercially available UV cut inks can be used.
第三の層として設けられる耐水コート層は、水性溶剤と、スチレンアクリル系共重合体とワックスを少なくとも含有する耐水コート組成物により形成されることが好ましい。耐水コート層の膜厚は、用途によるが、例えば1~10g/m2の範囲であれあることが好ましく、1~5g/m2の範囲であることがより好ましい。 [Water resistant coating layer]
The water-resistant coating layer provided as the third layer is preferably formed from a water-resistant coating composition containing at least an aqueous solvent, a styrene-acrylic copolymer, and wax. The thickness of the waterproof coating layer depends on the application, but is preferably in the range of 1 to 10 g/m 2 , more preferably in the range of 1 to 5 g/m 2 .
水性溶剤としては、上述のヒートシール剤(HS)に用いられる水性溶剤と同様のものを用いることができる。 (Aqueous solvent)
As the water-based solvent, the same water-based solvent as that used for the heat sealing agent (HS) can be used.
スチレンアクリル系共重合体は、スチレン類と(メタ)アクリレートの共重合体がコアシェル構造を形成していることが好ましく、スチレン類と(メタ)アクリレートとの共重合体、及びスチレン類と(メタ)アクリレートと(メタ)アクリル酸との共重合体がコアシェル構造を形成していることがより好ましい。 (Styrene-acrylic copolymer)
Styrene-acrylic copolymers are preferably copolymers of styrenes and (meth)acrylates forming a core-shell structure, and copolymers of styrenes and (meth)acrylates, and styrenes and (meth) ) More preferably, a copolymer of acrylate and (meth)acrylic acid forms a core-shell structure.
耐水コート組成物は、ワックスを含有することにより、耐水性をより向上させることができる。ワックスは、パラフィンワックス、マイクロクリスタリンワックス、酸化ポリエチレン-ワックス、アマイドワックスから選ばれる少なくとも一つ以上のワックスが好ましく、パラフィンワックス又はマイクロクリスタリンワックスがより好ましい。これらは単独で使用してもよいし併用してもよい。 (wax)
The waterproof coating composition can further improve the water resistance by containing a wax. The wax is preferably at least one wax selected from paraffin wax, microcrystalline wax, polyethylene oxide wax, and amide wax, more preferably paraffin wax or microcrystalline wax. These may be used alone or in combination.
耐水コート組成物は、本発明の目的を阻害しない範囲において前記成分の他に、更に、シリカ、アルミナ、ワックス、消泡剤、レベリング剤、粘着性付与剤、防腐剤、抗菌剤、防錆剤等の添加剤が配合されていてもよい。また、スチレンアクリル系共重合体以外の他の樹脂が配合されていてもよい。中でも、レベリング剤及び/又はワックスが更に配合されていることが好ましい。 (Other additives)
In addition to the above components, the waterproof coating composition may further contain silica, alumina, wax, antifoaming agent, leveling agent, tackifier, antiseptic agent, antibacterial agent, antirust agent, as long as the object of the present invention is not impaired. Additives such as may be blended. Moreover, other resins than the styrene-acrylic copolymer may be blended. Among them, it is preferable that a leveling agent and/or wax are further blended.
本発明の積層体は、紙基材上に、第一の層を形成する組成物、第二の層を形成する組成物を順次塗布し、更に必要に応じて第三の層を形成する組成物を塗布することにより得られる。 [Laminate production method]
The laminate of the present invention is prepared by sequentially applying the composition for forming the first layer and the composition for forming the second layer on the paper substrate, and if necessary, the composition for forming the third layer. Obtained by applying a substance.
ター、フレキソコーター、含浸コーター、キャストコーター、スプレイコーター、オフセット印刷機、スクリーン印刷機等のいずれかもしくは二つ以上の塗工方法を組み合わせて用いることができる。 Examples of methods for applying a coating composition onto a paper substrate include comma coaters, roll coaters, reverse roll coaters, direct gravure coaters, reverse gravure coaters, offset gravure coaters, roll kiss coaters, reverse kiss coaters, Kiss Gravure Coater, Reverse Kiss Gravure Coater, Air Doctor Coater, Knife Coater, Bar Coater, Wire Bar Coater, Die Coater, Lip Coater, Dip Coater, Blade Coater, Brush Coater, Curtain Coater, Die Slot Coater, Flexo Coater, Impregnation Coater , a cast coater, a spray coater, an offset printer, a screen printer, or the like, or a combination of two or more coating methods.
本発明の積層体は、第一の層又は第二の層のいずれか一方にヒートシール性コート層を有することから、該ヒートシール性コート層を利用してヒートシールすることにより、箱、袋、容器等に加工することができる。 [Package or container]
Since the laminate of the present invention has a heat-sealable coat layer on either the first layer or the second layer, it can be used as a box or a bag by heat-sealing using the heat-sealable coat layer. , containers, etc.
窒素ガス置換した四つ口フラスコに、イソプロピルアルコールを100部仕込み、温度を80~82℃に上げた後、滴下ロートに仕込んだミリスチルアクリレート1部、スチレン30部、アクリル酸10部、メチルメタクリレート5部、過酸化ベンゾイル1部の混合物を2時間かけて滴下した。滴下終了後、過酸化ベンゾイル0.5部を追加し、更に2時間反応させた。温度を40℃に下げ、ジメチルエタノールアミン、イオン交換水を添加した。その後、反応フラスコの温度を80~82℃に上げ、ストリッピングを行ない、最終的に固形分30%の水溶性樹脂を得た。 (Preparation of coating composition (CS) containing styrene acrylic copolymer (A))
100 parts of isopropyl alcohol was charged into a four-necked flask purged with nitrogen gas, the temperature was raised to 80 to 82° C., and then 1 part of myristyl acrylate, 30 parts of styrene, 10 parts of acrylic acid, and 5 parts of methyl methacrylate were charged to the dropping funnel. A mixture of 1 part of benzoyl peroxide and 1 part of benzoyl peroxide was added dropwise over 2 hours. After the dropwise addition, 0.5 part of benzoyl peroxide was added, and the reaction was further continued for 2 hours. The temperature was lowered to 40° C., and dimethylethanolamine and ion-exchanged water were added. Thereafter, the temperature of the reaction flask was raised to 80-82° C. and stripping was carried out to finally obtain a water-soluble resin with a solid content of 30%.
マレイン酸変性塩化ビニル/酢酸ビニル共重合体(マレイン酸1部/塩化ビニル84部/酢酸ビニル15部)を25部に対し、メチルエチルケトン/酢酸エチルの混合比率が1:1の溶剤75部を用いて、分散攪拌機を用いて25℃の温度下、3000rmpの回転数で撹拌しながら溶剤中に固形分を少しずつ投入し、10分間撹拌して塩化ビニル酢酸ビニル系共重合体系樹脂のヒートシール剤(HS1)を作製した。 (Adjustment of heat sealing agent (HS1))
Maleic acid-modified vinyl chloride/vinyl acetate copolymer (1 part of maleic acid/84 parts of vinyl chloride/15 parts of vinyl acetate) was mixed with 75 parts of a solvent having a mixing ratio of methyl ethyl ketone/ethyl acetate of 1:1. Then, using a dispersion stirrer, the solid content was gradually added to the solvent while stirring at a temperature of 25 ° C. and a rotation speed of 3000 rpm, and stirred for 10 minutes to obtain a vinyl chloride vinyl acetate copolymer resin heat sealant. (HS1) was produced.
アクリル樹脂(メタクリル酸メチル83部/アクリル酸ブチル11部/アクリル酸-2-エチルへキシル1部/メタクリル酸5部)を38部と、共重合体の酸価に対し中和率100%となるアンモニア、水性溶剤として水、及びワックスとしてポリエチレンワックス1.5部及びパラフィンワックス0.5部を仕込み、攪拌してアクリル系樹脂のヒートシール剤(HS2)を作製した。 (Adjustment of heat sealing agent (HS2))
38 parts of an acrylic resin (83 parts of methyl methacrylate/11 parts of butyl acrylate/1 part of 2-ethylhexyl acrylate/5 parts of methacrylic acid) and a neutralization rate of 100% with respect to the acid value of the copolymer Ammonia, water as an aqueous solvent, and 1.5 parts of polyethylene wax and 0.5 parts of paraffin wax as waxes were charged and stirred to prepare an acrylic resin heat sealing agent (HS2).
エチレンアクリル酸エチルアクリル酸共重合体(エチレン77.8部/アクリル酸エチル11.1部/アクリル酸11.2部)を30部と、共重合体の酸価に対し中和率100%となるアンモニア、水性溶剤として水、及びワックスとして脂肪酸アミドワックス1.5部を仕込み、更に、組成物中の水/イソプロピルアルコールの混合比率が67/3になるようにイソプロピルアルコールを混合して攪拌し、オレフィン-α,β不飽和カルボン酸共重合体のヒートシール剤(HS3)を得た。 (Adjustment of heat sealing agent (HS3))
30 parts of an ethylene ethyl acrylate copolymer (77.8 parts of ethylene/11.1 parts of ethyl acrylate/11.2 parts of acrylic acid) and a neutralization rate of 100% with respect to the acid value of the copolymer. Ammonia, water as an aqueous solvent, and 1.5 parts of a fatty acid amide wax as a wax were charged, and isopropyl alcohol was further mixed and stirred so that the mixing ratio of water/isopropyl alcohol in the composition was 67/3. , an olefin-α,β unsaturated carboxylic acid copolymer heat sealing agent (HS3) was obtained.
水性アクリルエマルジョン(DIC株式会社製 ディックセーフC-HP)を、固形分30%になるように水と混合して攪拌し、アクリル系OPニス(AOP1)を得た。 (Adjustment of acrylic OP varnish (AOP1))
An aqueous acrylic emulsion (Dicksafe C-HP manufactured by DIC Corporation) was mixed with water and stirred to give an acrylic OP varnish (AOP1) so that the solid content was 30%.
(実施例1~11、比較例1~5)
紙基材(坪量45g/m2の純白ロール紙(大王製紙株式会社製 金鯱)を準備し、紙基材の一方の面(ザラ面側)に表1に記載した第一の層用の組成物を表1に記載の膜厚になるように塗布し乾燥させて、第一の層を形成した。続いて、第一の層の上に表1に記載した第二の層用の組成物を表1に記載の膜厚になるように塗布し、乾燥機を用いて100℃にて30秒乾燥させ、実施例5~11の積層体を作製した。 <Creation of laminate>
(Examples 1 to 11, Comparative Examples 1 to 5)
Prepare a paper base material (pure white roll paper with a basis weight of 45 g / m 2 (Kinshachi manufactured by Daio Paper Co., Ltd.), and on one side (rough surface side) of the paper base material for the first layer described in Table 1 A first layer was formed by applying and drying the composition to the film thickness shown in Table 1. Subsequently, the second layer for the second layer shown in Table 1 was formed on the first layer. The composition was applied to the film thickness shown in Table 1 and dried at 100° C. for 30 seconds using a dryer to prepare laminates of Examples 5 to 11.
(ヒートシール性)
作製した実施例及び比較例の積層体において、第一の層及び第二の層の塗工面と未塗工面を重ね、温度100℃~200℃の範囲で加熱後、直ちに0.2MPa加圧、1秒密着条件下のヒートシール機を用いることにより、ヒートシール部を設けた。密着状況は、ヒートシール部を剥がすことにより、紙剥け、紙切れの基材破壊の発生状況から密着強度を評価した。表中に記載の温度は、基材破壊が生じた最低温度である。 <Evaluation>
(Heat sealability)
In the prepared laminates of Examples and Comparative Examples, the coated surface and the uncoated surface of the first layer and the second layer are overlapped, heated at a temperature in the range of 100 ° C. to 200 ° C., and immediately pressurized at 0.2 MPa, A heat-sealed portion was provided by using a heat-sealing machine under close contact conditions for 1 second. As for the state of adhesion, the strength of adhesion was evaluated from the state of occurrence of substrate damage such as paper peeling and paper tearing when the heat-sealed portion was peeled off. The temperature listed in the table is the lowest temperature at which substrate failure occurred.
作製した実施例及び比較例の積層体を用いJAPAN TAPPI 紙パルプ試験法No.41キット法を用いて、撥油性の評価を行った。尚、評価の際、撥油度が7以上である場合を合格(優良)、5以上である場合を可、4未満の場合を不可とした。なお、撥油度の最大値は16である。 (Oil resistance)
JAPAN TAPPI paper pulp test method No. using the laminates of the produced examples and comparative examples. Oil repellency was evaluated using the 41 kit method. In the evaluation, when the oil repellency was 7 or more, it was accepted (excellent), when it was 5 or more, it was acceptable, and when it was less than 4, it was not acceptable. The maximum oil repellency is 16.
水道水をスポイトに採取し、0.1mlを評価用の塗工紙試験片の第一の層及び第二の層を設けた面に滴下する。滴下後25℃にて放置し、裏面への浸透が認められるまでの時間を評価した。 (water resistant)
Tap water is collected with a dropper, and 0.1 ml is dropped onto the surface of the coated paper test piece for evaluation provided with the first layer and the second layer. After dropping, the sample was allowed to stand at 25° C., and the time until permeation to the back surface was observed was evaluated.
作製した実施例及び比較例の積層体の印刷面にアルミニウムを当ててヒートシーラーにてシールを行った(0.2Mpa、時間1秒、25mm幅)。ヒートシール後、アルミニウム面と剥がしたときの剥離抵抗、ニスの取られを観察し、ニスがアルミニウムに取られた温度を評価する。なお、表中の温度はニスがアルミニウムに取られた温度であるが、「100℃<」は100℃以下の温度でニスがアルミニウムに取られたことを意味する。 (mold peelability)
Aluminum was applied to the printed surface of the produced laminates of Examples and Comparative Examples, and sealing was performed with a heat sealer (0.2 Mpa, time of 1 second, width of 25 mm). After heat-sealing, the peel resistance when peeled off from the aluminum surface and the removal of the varnish are observed, and the temperature at which the varnish is removed by the aluminum is evaluated. The temperature in the table is the temperature at which the varnish was removed from the aluminum, but "100°C<" means that the varnish was removed from the aluminum at a temperature of 100°C or less.
Claims (8)
- 紙基材と、
前記紙基材の少なくとも一部に設けられた第一の層と、
前記第一の層の上に設けられた第二の層を少なくとも有し、
前記第一の層又は第二の層のうち一方は、スチレンとαメチルスチレンと(メタ)アクリレートとのスチレンアクリル共重合体を含む樹脂を含有するコート層であり、他方はヒートシール剤を含有するコート層であることを特徴とする積層体。 a paper substrate;
a first layer provided on at least a portion of the paper substrate;
Having at least a second layer provided on the first layer,
One of the first layer and the second layer is a coat layer containing a resin containing a styrene-acrylic copolymer of styrene, α-methylstyrene and (meth)acrylate, and the other contains a heat sealing agent. A laminate, characterized in that it is a coat layer that - 前記スチレンアクリル共重合体は、スチレンとαメチルスチレンと(メタ)アクリレートとのスチレンアクリル共重合体と、(メタ)アクリル酸と(メタ)アクリレートとの共重合体とがコアシェル構造を形成することを特徴とする請求項1に記載の積層体。 In the styrene-acrylic copolymer, a styrene-acrylic copolymer of styrene, α-methylstyrene and (meth)acrylate and a copolymer of (meth)acrylic acid and (meth)acrylate form a core-shell structure. The laminate according to claim 1, characterized by:
- 前記ヒートシール剤は、塩化ビニル酢酸ビニル系共重合体系樹脂、(メタ)アクリレート系樹脂、オレフィン-α,β不飽和カルボン酸共重合体系樹脂、ポリオレフィン系樹脂またはポリエステル系樹脂から選ばれることを特徴とする請求項1又は2に記載の積層体。 The heat sealing agent is selected from vinyl chloride-vinyl acetate copolymer resin, (meth)acrylate resin, olefin-α,β unsaturated carboxylic acid copolymer resin, polyolefin resin and polyester resin. The laminate according to claim 1 or 2.
- 前記第一の層の量が0.5~10.0g/m2である請求項1~3のいずれか一項に記載の積層体。 Laminate according to any one of the preceding claims, wherein the amount of said first layer is between 0.5 and 10.0 g/m 2 .
- 前記第二の層の量が0.5~8.0g/m2である請求項1~4のいずれか一項に記載の積層体。 Laminate according to any one of the preceding claims, wherein the amount of said second layer is between 0.5 and 8.0 g/m 2 .
- 前記紙基材の前記第一の層及び第二の層が設けられていない側の面に第三の層を更に有し、該第三の層が耐水コート層である請求項1~5のいずれか一項に記載の積層体。 6. The method according to any one of claims 1 to 5, further comprising a third layer on the side of the paper base on which the first layer and the second layer are not provided, wherein the third layer is a waterproof coating layer. The laminate according to any one of the items.
- 請求項1~6に記載の積層体を用い、第一の層及び第二の層の塗工部分の少なくとも一部が貼り合わされた包装体又は容器。 A package or container in which at least a part of the coated portions of the first layer and the second layer is bonded using the laminate according to claims 1 to 6.
- 第一の層及び第二の層の塗工部分が包装体又は容器の内面側に設けられ、収容物と直接接触することを特徴とする請求項7に記載の包装体又は容器。 The package or container according to claim 7, wherein the coated portions of the first layer and the second layer are provided on the inner surface side of the package or container and are in direct contact with the contents.
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JPH08501042A (en) * | 1992-05-27 | 1996-02-06 | コナグラ インコーポレイテッド | Food trays, etc. with pressure applied coating |
JP2014214250A (en) * | 2013-04-26 | 2014-11-17 | 東洋インキScホールディングス株式会社 | Food packaging sheet coating material, and food packaging sheet |
WO2020203346A1 (en) * | 2019-04-01 | 2020-10-08 | Dicグラフィックス株式会社 | Composition for overcoating and for adhesive agent that are used on paper, and coated article, water-resistant oil-resistant paper laminate, paper straw, and paper tableware in which composition is used |
WO2021095780A1 (en) * | 2019-11-14 | 2021-05-20 | 王子ホールディングス株式会社 | Paper laminate |
WO2022071261A1 (en) * | 2020-10-01 | 2022-04-07 | Dicグラフィックス株式会社 | Waterproof paper, and wrapping paper or container using said waterproof paper |
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JPS63231937A (en) * | 1986-10-06 | 1988-09-28 | 東洋アルミニウム株式会社 | Cover material for sealed package |
JP6610347B2 (en) * | 2016-03-10 | 2019-11-27 | 王子ホールディングス株式会社 | Heat seal sheet and press-through packaging |
-
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- 2022-06-09 WO PCT/JP2022/023221 patent/WO2022270321A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08501042A (en) * | 1992-05-27 | 1996-02-06 | コナグラ インコーポレイテッド | Food trays, etc. with pressure applied coating |
JP2014214250A (en) * | 2013-04-26 | 2014-11-17 | 東洋インキScホールディングス株式会社 | Food packaging sheet coating material, and food packaging sheet |
WO2020203346A1 (en) * | 2019-04-01 | 2020-10-08 | Dicグラフィックス株式会社 | Composition for overcoating and for adhesive agent that are used on paper, and coated article, water-resistant oil-resistant paper laminate, paper straw, and paper tableware in which composition is used |
WO2021095780A1 (en) * | 2019-11-14 | 2021-05-20 | 王子ホールディングス株式会社 | Paper laminate |
WO2022071261A1 (en) * | 2020-10-01 | 2022-04-07 | Dicグラフィックス株式会社 | Waterproof paper, and wrapping paper or container using said waterproof paper |
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