WO2022267239A1 - Impeller pump - Google Patents

Impeller pump Download PDF

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Publication number
WO2022267239A1
WO2022267239A1 PCT/CN2021/118458 CN2021118458W WO2022267239A1 WO 2022267239 A1 WO2022267239 A1 WO 2022267239A1 CN 2021118458 W CN2021118458 W CN 2021118458W WO 2022267239 A1 WO2022267239 A1 WO 2022267239A1
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WO
WIPO (PCT)
Prior art keywords
impeller
angle
blade
liquid
main body
Prior art date
Application number
PCT/CN2021/118458
Other languages
French (fr)
Chinese (zh)
Inventor
朱世军
蔡卓
许式省
Original Assignee
温岭正峰数字机电科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110702749.0A external-priority patent/CN113279968A/en
Priority claimed from CN202121407072.XU external-priority patent/CN214887736U/en
Application filed by 温岭正峰数字机电科技有限公司 filed Critical 温岭正峰数字机电科技有限公司
Publication of WO2022267239A1 publication Critical patent/WO2022267239A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/06Multi-stage pumps
    • F04D1/08Multi-stage pumps the stages being situated concentrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/24Vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps

Definitions

  • the present invention relates to the technical field of pumping equipment, and more specifically, relates to an impeller pump.
  • the pump is a kind of mechanical equipment used to transport fluid or pressurize the fluid.
  • the impeller pump is a kind of pump. When it works, the impeller drives the liquid to rotate at a high speed, and transmits mechanical energy to the liquid, so as to achieve the purpose of transporting the liquid.
  • the motor drives the impeller to rotate, the liquid enters from the liquid inlet, and flows out through the liquid outlet after rotating under the drive of the impeller.
  • the impeller rotates During the process, part of the liquid cannot flow out of the liquid outlet according to the preset path, or the resistance encountered in the process of flowing from the liquid inlet to the liquid outlet is relatively large, resulting in a decrease in the efficiency and head of the pump.
  • the object of the present invention is to provide an impeller pump.
  • the pump shaft drives the impeller to rotate.
  • the liquid will flow upward along the installation surface.
  • an oblique upward thrust is applied to the liquid, which is beneficial to increase the kinetic energy of the liquid, so that more liquid enters the guide body, and the liquid entering the guide body will Enter the next impeller or flow out from the liquid outlet, thereby improving the efficiency and head of the pump.
  • the present invention provides the following technical solutions:
  • An impeller pump comprising: a pump shaft, a deflector housing, several impellers rotated by the pump shaft, and a deflector connected to the deflector housing; the impeller and the deflector are both sleeved It is arranged on the outer periphery of the pump shaft, and a single guide body is arranged on the upper part of the corresponding impeller;
  • the impeller includes a main body of the impeller and an impeller seat that cooperates with the main body of the impeller to form a liquid circulation chamber, the main body of the impeller is provided with a mounting surface, and a plurality of blades are installed on the mounting surface, and the blades are located in the circulation chamber.
  • the mounting surface is a tapered surface inclined toward the liquid outlet of the pump.
  • the guide body includes a main body structure, a plurality of rudder blades and a guide track, the rudder vanes are arranged towards the outflow direction of the liquid in the impeller, and the guide track is arranged in the main structure away from the one side of the rudder blade;
  • the rudder blade is arranged along the circumferential direction of the main structure, and the length direction of the rudder blade extends both in the circumferential direction and the radial direction of the main structure, so that the liquid forms a swirl at the outlet of the rudder blade. flow.
  • the inclination angle of the rudder blade is 55°-65°;
  • the inclination angle of the rudder blade is in a plane perpendicular to the central axis of the main structure, the line connecting the midpoint of the length direction of the rudder blade and the central axis of the main structure, and the The angle between the tangents at the midpoint along the length.
  • the first outlet angle of the guide track is 42°-52°; the first outlet angle is the tangent line outside the end near the central axis of the main structure in the length direction of the guide track and this end The included angle between the radial directions of the main structure at the top position.
  • the included angle between the installation surface and the central axis of the impeller body is 55°-75°.
  • the included angle between the installation surface and the central axis of the impeller body is 70.4°.
  • the impeller seat is welded to the impeller main body;
  • impeller seat and the impeller main body are integrally structured.
  • the blades are arranged along the circumferential direction of the installation surface, and the length direction of the blades extends both in the circumferential direction and the radial direction of the installation surface;
  • the wrapping angle of a single blade is 60°-80°; the wrapping angle is the angle formed by the two ends of the lengthwise direction of a single blade and the center line of the impeller main body respectively.
  • the inlet angle of the blade is 10°-20°; the inlet angle is at the end position of the blade near the center of the installation surface, between the tangent line of the outer edge of the blade and the tangent line of the circumference of this position angle.
  • the second outlet angle of the blade is 25°-35°; the second outlet angle is at the end position of the blade close to the edge of the installation surface, and the tangent line of the outer edge of the blade is the same as this The angle between the tangents of the position circle.
  • the main body of the impeller cooperates with the impeller seat to form a liquid circulation chamber
  • the blades are located in the liquid circulation chamber
  • the blades are installed on the mounting surface of the impeller main body, and the impeller is driven during the rotation of the pump shaft.
  • the installation surface of the impeller pump in the present invention is a conical surface inclined toward the liquid outlet of the pump.
  • the component force in the direction of the liquid outlet has a pushing effect on the liquid towards the direction of the liquid outlet, which is beneficial to increase the kinetic energy of the liquid, so that the liquid flows to the liquid outlet more quickly and enters the guide body, so that the unit time enters the guide body and the guide body.
  • the flow rate and velocity of the liquid in the cavity formed by the flow seat are increased, thereby improving the efficiency and head of the pump.
  • Fig. 1 is the schematic cross-sectional view of the local structure of the impeller pump provided by the present invention
  • Fig. 2 is a schematic cross-sectional view of a specific embodiment of the impeller provided by the present invention.
  • Fig. 3 is the bottom view of the impeller in Fig. 2;
  • Figure 4 is a top view of the impeller in Figure 2;
  • Fig. 5 is a schematic structural view of the main body of the impeller provided by the present invention.
  • Fig. 6 is the schematic diagram of blade installation position
  • FIG. 7 is a schematic structural view of a specific embodiment of the guide body provided by the present invention.
  • Fig. 8 is a schematic structural view of the diversion track of the diversion body in Fig. 7;
  • FIG. 9 is a schematic cross-sectional view along the direction A-A in FIG. 8 .
  • 1 is the impeller
  • 11 is the main body of the impeller
  • 111 is the installation surface
  • 12 is the blade
  • 13 is the impeller seat
  • 21 is the upper cavity of the guide seat
  • 22 is the lower cavity of the guide seat
  • 31 is the friction plate
  • 32 is the stainless steel seal circle
  • 4 is the pump shaft
  • 5 is the guide body
  • 51 is the rudder blade
  • 52 is the main structure
  • 53 is the guide rail
  • a is the wrap angle
  • b is the inlet angle
  • f is the second outlet angle
  • is the installation surface and
  • P is the inclination angle of the rudder blade
  • is the first outlet angle of the guide track
  • h is the diameter of the inner ring where the rudder blade is located
  • L is the diameter of the outer ring where the rudder blade is located.
  • the core of the present invention is to provide an impeller pump.
  • the pump shaft drives the impeller to rotate.
  • the mounting surface on the main body of the impeller is a conical surface inclined Make the liquid flow out along the mounting surface, and under the action of centrifugal force, apply an oblique upward thrust to the liquid, which is beneficial to increase the kinetic energy of the liquid, so that more liquid enters the guide body, and the liquid entering the guide body will enter the next impeller Or flow out from the liquid outlet, thereby improving the efficiency and lift of the pump.
  • an impeller pump which includes a pump shaft 4, a deflector housing, a number of impellers 1 driven by the pump shaft 4, and a deflector 5 connected to the deflector housing; the impeller 1 and the deflector 5 are sleeved on the outer periphery of the pump shaft 4, and a single deflector 5 is arranged on the upper part of the corresponding impeller 1; the impeller 1 includes an impeller main body 11 and an impeller seat 13 that cooperates with the impeller main body 11 to form a liquid circulation chamber, and the impeller main body 11 A mounting surface 111 is provided. Several blades 12 are installed on the mounting surface 111. The blades 12 are located in the flow chamber.
  • the mounting surface 111 is a tapered surface inclined toward the liquid outlet of the pump.
  • each impeller 1 is provided with a one-to-one corresponding deflector 5.
  • the liquid first enters the impeller 1 close to the liquid inlet, and flows through the impeller 1 The kinetic energy is transferred to the liquid under the rotation. After the liquid is accelerated, it enters the next-stage impeller 1 through the corresponding guide body 5. After being accelerated again, it enters the next-stage impeller 1 through the corresponding guide body 5 or through the liquid outlet. The outflow is determined according to the actual situation.
  • the impeller body 11 cooperates with the impeller seat 13 to form a liquid circulation chamber
  • the blade 12 is located in the liquid circulation chamber
  • the blade 12 is installed on the mounting surface 111 of the impeller body 11,
  • the impeller 1 is driven to rotate during the rotation of the pump shaft 4.
  • the impeller 1 transmits kinetic energy to the liquid when it rotates. Under the action of centrifugal force, it will move along the installation surface 111 and The blades 12 flow out towards the outlet of the edge.
  • the liquid After the liquid flows out from the impeller 1, it enters the cavity formed by the corresponding guide body 5 and the guide seat, and flows along the cavity formed by the guide body 5 and the guide seat.
  • the guide body 5 and the guide seat shell are fixedly arranged, and the liquid After flowing out of the cavity formed by the guide body 5 and the guide seat, it enters the next impeller 1 to continue accelerating or flows out from the liquid outlet.
  • the number of blades 12 can be set to six as shown in FIG. 6 , or can be other values that meet the requirements, which are determined according to actual conditions.
  • the liquid outlet mentioned in this specific embodiment is the liquid outlet of the pump, and in the process of use, after the liquid is accelerated, it finally flows out from the liquid outlet.
  • the impeller pump in another specific embodiment, as shown in Figure 1, includes an upper cavity 21 of the flow guide seat, a guide body 5, an impeller 1, a lower cavity 22 of the flow guide seat and a pump shaft 4, and the upper cavity of the flow guide seat 21.
  • the guide body 5, the impeller 1, and the lower cavity 22 of the guide seat are all sleeved on the outer periphery of the pump shaft 4, and a stainless steel sealing ring 32 is arranged between the upper cavity 21 of the guide seat and the lower cavity 22 of the guide seat ;
  • the lower part of the impeller 1 is set on the friction plate 31 sleeved on the outer periphery of the pump shaft 4 .
  • the impeller pump can also have other structural forms, which will not be repeated here.
  • the mounting surface 111 of the impeller pump in this specific embodiment is a conical surface inclined toward the liquid outlet of the pump.
  • the liquid flows out along the conical surface, and the centrifugal force acting on the liquid
  • Both the flow rate and the flow velocity of the liquid in the cavity formed by the guide body 5 and the guide seat are increased, thereby improving the efficiency and head of the pump.
  • the lift mentioned in this specific embodiment is the pressure head of the pump, which refers to the energy obtained by the fluid per unit weight through the pump.
  • the head of the pump depends on the structure of the pump, such as the size of the diameter of the impeller 1, the curvature of the blade 12, the speed of rotation, etc.;
  • the installation surface 111 mentioned in this specific embodiment is a tapered surface inclined towards the liquid outlet of the pump.
  • the guiding body 5 can be made to include a main body structure 52, a plurality of rudder blades 51 and a flow guiding track 53, the rudder vanes 51 are arranged towards the outflow direction of the liquid in the impeller 1, and the guiding track 53 is arranged on the main structure 52 is away from the side of the rudder blade 51; the rudder blade 51 is arranged along the circumferential direction of the main structure 52, and the length direction of the rudder blade 51 has an extension in the circumferential direction and the radial direction of the main structure 52, so that the liquid flows on the rudder blade 51 A swirl is formed at the outlet.
  • the length direction of the rudder blade 51 extends both in the circumferential direction and the radial direction of the main structure 52. It means that as shown in FIG.
  • the length direction has a component in the radial direction of the main structure 52 and also has a component in the circumferential direction of the main structure 52 .
  • the rudder blades 51 are evenly arranged along the circumferential direction of the main structure 52, and the number of the rudder blades 51 needs to be determined according to the actual situation, and details will not be described here.
  • the impeller 1 drives the liquid to perform centrifugal motion, and the guide body 5 and the guide seat housing remain fixed.
  • the bottom of the guide body 5 A rudder blade 51 is arranged on the side, and the centrifugal liquid flows out from the impeller 1, enters the rudder blade 51, flows along the rudder blade 51, then flows out from the outlet of the rudder blade 51, and forms a swirl at the outlet of the rudder blade 51.
  • the liquid flowing out from the outlet of the rudder blade 51 enters the guide track 53 of the guide body 5 and flows along the guide track 53 , and the liquid flowing out from the guide track 53 enters the next impeller 1 .
  • the setting of the rudder blade 51 can make the liquid form a swirling flow at the outlet of the rudder blade 51, thereby increasing the single-stage pressure, thereby making more
  • the liquid can enter the impeller 1, and the setting of the rudder blade 51 has a certain guiding effect on the liquid, thereby improving the efficiency and head of the pump.
  • the angle of inclination P of the rudder blade 51 can be 55°-65°; In the plane of the central axis of the rudder blade 51, the angle between the line connecting the midpoint of the length direction of the rudder blade 51 and the central axis of the main structure 52 and the tangent line at the midpoint of the length direction of the rudder blade 51; as shown in Figure 7 .
  • the tangent line at the midpoint of the length direction of the rudder blade 51 is the tangent line of the outer surface of the rudder blade 51 .
  • the inclination angle P of the rudder blade 51 is the line connecting the midpoint of the longitudinal direction of the rudder blade 51 and the central axis of the main structure 52 in a plane perpendicular to the central axis of the main structure 52 , and the angle between the length direction of the rudder blade 51 .
  • the inclination angle of the rudder blade 51 can be set to 61.3°, so as to further improve the swirling effect, so that more liquid can enter the next impeller 1 .
  • h is the diameter of the inner ring where the rudder blade 51 is located
  • L is the diameter of the outer ring where the rudder blade 51 is located.
  • the diameter h of the inner ring where the rudder blade 51 is located is 63.7mm.
  • the diameter L of the outer ring where the rudder blade 51 is located is 75.1mm; of course, it can also be other set values, which will not be repeated here.
  • the guide track 53 can be arranged along the circumferential direction of the main structure 52 , and the length direction of the guide track 53 extends both in the circumferential direction and the radial direction of the main structure 52 .
  • the length direction of the guide track 53 extends both in the circumferential direction and the radial direction of the main structure 52, which means that as shown in FIG.
  • the flow track 53 is a structure with a smooth transition curve; the length direction of the flow guide track 53 has a component in the radial direction of the main structure 52 and also has a component in the circumferential direction of the main structure 52 .
  • the liquid at the outlet of the rudder blade 51 flows from the edge of the guide rail 53 along the guide rail 53 to a position where the guide rail 53 is close to the central axis of the main structure 52, which has a certain guiding effect on the liquid.
  • the first outlet angle ⁇ of the guide rail 53 can be 42°-52°; the first outlet angle ⁇ is the tangent line outside the end of the guide rail 53 in the length direction close to the central axis of the main structure 52 and the main structure at the end position. The included angle between the radial directions of 52.
  • the first outlet angle can be set to 46.3°.
  • the thickness of the end of the guide rail 53 near the outer edge of the main body structure 52 in the length direction gradually decreases from the position away from the end to the position near the end. 53
  • the area of the inlet is increased, which is beneficial to the entry of liquid.
  • the end of the guide rail 53 in the length direction away from the central axis of the main structure 52 has a bend, and the bend is a smooth transition, and the specific bend angle needs to be determined according to the actual situation.
  • the included angle between the installation surface 111 and the central axis of the impeller main body 11 can be set to 55°-75°.
  • the included angle ⁇ between the installation surface 111 and the central axis of the impeller main body 11 can be 70.4°.
  • the included angle ⁇ between the installation surface 111 and the central axis of the impeller body 11 can also be set to other appropriate angle values, which are specifically determined according to actual conditions.
  • a matching taper surface with the same angle as the top of the installation surface 111 can be provided on the impeller seat 13 , and the matching taper surface is opposite to the installation surface 111 to form a flow chamber.
  • the same angle as the top of the mounting surface 111 mentioned here means that the distance between the matching taper surface and any position between the mounting surface 111 is consistent, as shown in Figure 2, so that the liquid circulation chamber is inclined with the same height and dimension
  • the chamber avoids the influence on the flow rate of the liquid due to the change of the cross section in the liquid circulation chamber during the flow of the liquid, and further improves the efficiency of the pump.
  • the impeller seat 13 and the impeller main body 11 can be separately processed, and after the processing, the impeller seat 13 is welded to the impeller main body 11; the impeller seat 13 and the impeller main body 11 can also be integrated
  • the formula structure is determined according to the actual situation, and will not be repeated here.
  • the blade 12 can be arranged along the circumferential direction of the installation surface 111, and the length direction of the blade 12 has extensions in both the circumferential direction and the radial direction of the installation surface 111;
  • the wrap angle a of a single blade 12 is 60°-80°; the wrap angle a is the angle formed by the two ends of the length direction of a single blade 12 and the center line of the impeller main body 11 respectively, as shown in Figure 6; the blade 12
  • the specific shape can be designed according to theoretical basis such as Bernoulli equation and Euler equation.
  • the wrapping angle a in this specific embodiment is shown in Figure 6, in the same plane, connect the center of the installation surface 111 and one end of the length direction of the blade 12, connect the center of the installation surface 111 and the other end of the length direction of the blade 12, both The included angle between the connecting lines of the segments is the wrap angle a of the blade 12 .
  • the blade 12 is a smooth curved structure, and as shown in 6 , the thickness of the blade 12 gradually becomes thicker from an end near the center of the installation surface 111 to an end near the edge of the installation surface 111 .
  • the wrap angle a is 69.4°.
  • the wrap angle a may also be other angle values that meet the requirements, which will not be repeated here.
  • the inlet angle b of the blade 12 is 10°-20°; the inlet angle b is the angle between the tangent line of the outer edge of the blade 12 and the tangent line of the circumference at the end position of the blade 12 close to the center of the installation surface 111 .
  • the end of the blade 12 close to the center of the mounting surface 111 is arranged along the same circumference.
  • the angle between the tangent of the outer edge of the blade 12 and the tangent of the circumference of this position is That is the entrance angle b.
  • the entrance angle b is 14.9°.
  • the entrance angle b can also be other angle values that meet the requirements, which will not be repeated here.
  • the second outlet angle f of the blade 12 is 25°-35°; the second outlet angle f is the distance between the tangent line of the outer edge of the blade 12 and the tangent line of the circumference of this position at the end position of the blade 12 near the edge of the mounting surface 111 Angle; as shown in Figure 6, the end of the blade 12 near the edge of the mounting surface 111 is arranged along the same circumference, at the end position of the blade 12 near the edge of the mounting surface 111, the distance between the tangent line of the outer edge of the blade 12 and the tangent line of this position
  • the included angle is the second outlet angle f.
  • the second outlet angle f is 30.2°.
  • the second outlet angle f can also be other angle values that meet the requirements, which will not be repeated here.
  • the impeller is mounted on the pump shaft 4 through double bearings, and one of the bearings is located on the upper part of the friction plate 31.
  • the guide body 5 is provided with a groove for supporting the bearing.
  • the depth of the groove is 3mm-10mm, preferably , the depth of the groove is 5mm; the other bearing is located at the stainless steel sealing ring 32, the double bearing setting method can improve the stability of the impeller during rotation and prevent the impeller from being unstable under high-speed rotation.

Abstract

An impeller pump, comprising a pump shaft (4), a flow guide base housing, a plurality of impellers (1) driven by the pump shaft (4) to rotate, and a flow guide body (5) connected to the flow guide base housing. The impellers (1) and the flow guide body (5) are all provided on the periphery of the pump shaft (4) in a sleeving mode; and each impeller (1) comprises an impeller main body (11) and an impeller base (13) matching the impeller main body (11) to form a liquid circulation chamber, the impeller main body (11) is provided with a mounting surface (111), a plurality of blades (12) are mounted on the mounting surface (111), the blades (12) are located in the circulation chamber, and the mounting surface (111) is a conical surface inclining towards a liquid outlet of the pump.

Description

一种叶轮泵an impeller pump
本申请要求于2021年6月23日提交中国专利局、申请号为202110702749.0、发明名称为“一种叶轮泵”的中国专利申请的优先权,以及于2021年6月23日提交中国专利局、申请号为202121407072.X、申请名称为“一种叶轮泵”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110702749.0 and the title of the invention "an impeller pump" submitted to the China Patent Office on June 23, 2021, and submitted to the China Patent Office on June 23, 2021, The priority of the Chinese patent application with the application number 202121407072.X and the application name "An Impeller Pump", the entire content of which is incorporated in this application by reference.
技术领域technical field
本发明涉及泵水设备技术领域,更具体地说,涉及一种叶轮泵。The present invention relates to the technical field of pumping equipment, and more specifically, relates to an impeller pump.
背景技术Background technique
泵是一种用于输送流体或使流体增压的机械设备,叶轮泵属于泵的一种,其工作时通过叶轮带动液体高速旋转,把机械能传递给液体,从而达到输送液体的目的。The pump is a kind of mechanical equipment used to transport fluid or pressurize the fluid. The impeller pump is a kind of pump. When it works, the impeller drives the liquid to rotate at a high speed, and transmits mechanical energy to the liquid, so as to achieve the purpose of transporting the liquid.
现有的叶轮泵在使用的过程中,一般通过电机带动叶轮转动,液体从入液口进入,在叶轮的带动下转动后通过出液口流出,液体由入液口进入之后,在叶轮转动的过程中,会有部分液体不能按照预设的路径由出液口流出,或者在由入液口向出液口流动的过程中所受阻力较大,致使泵的效率和扬程降低。In the process of using the existing impeller pump, the motor drives the impeller to rotate, the liquid enters from the liquid inlet, and flows out through the liquid outlet after rotating under the drive of the impeller. After the liquid enters from the liquid inlet, the impeller rotates During the process, part of the liquid cannot flow out of the liquid outlet according to the preset path, or the resistance encountered in the process of flowing from the liquid inlet to the liquid outlet is relatively large, resulting in a decrease in the efficiency and head of the pump.
综上所述,如何提高泵的效率和扬程,是目前本领域技术人员亟待解决的问题。To sum up, how to improve the efficiency and head of the pump is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种叶轮泵,在使用的过程中,泵轴带动叶轮转动,叶轮主体上的安装面为向泵的出液口方向倾斜的锥面,在叶轮转动的过程中,会使液体沿安装面向上流出,在离心力的作用下,施加于液体一个斜向上的推力,有利增加液体的动能,使更多的液体进入导流体内,进入导流体内的液体会进入下一叶轮或由出液口流出,从而提高 泵的效率和扬程。In view of this, the object of the present invention is to provide an impeller pump. During use, the pump shaft drives the impeller to rotate. During the process, the liquid will flow upward along the installation surface. Under the action of centrifugal force, an oblique upward thrust is applied to the liquid, which is beneficial to increase the kinetic energy of the liquid, so that more liquid enters the guide body, and the liquid entering the guide body will Enter the next impeller or flow out from the liquid outlet, thereby improving the efficiency and head of the pump.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种叶轮泵,包括:泵轴、导流座壳体、由所述泵轴带动转动的若干叶轮以及与所述导流座壳体连接的导流体;所述叶轮和所述导流体均套设于所述泵轴的外周,且单个所述导流体设置于对应的所述叶轮的上部;An impeller pump, comprising: a pump shaft, a deflector housing, several impellers rotated by the pump shaft, and a deflector connected to the deflector housing; the impeller and the deflector are both sleeved It is arranged on the outer periphery of the pump shaft, and a single guide body is arranged on the upper part of the corresponding impeller;
所述叶轮包括叶轮主体和与所述叶轮主体配合形成液体流通腔室的叶轮座,所述叶轮主体设置有安装面,所述安装面安装有若干叶片,所述叶片位于所述流通腔室内,所述安装面为向泵的出液口方向倾斜的锥面。The impeller includes a main body of the impeller and an impeller seat that cooperates with the main body of the impeller to form a liquid circulation chamber, the main body of the impeller is provided with a mounting surface, and a plurality of blades are installed on the mounting surface, and the blades are located in the circulation chamber. The mounting surface is a tapered surface inclined toward the liquid outlet of the pump.
优选的,所述导流体包括主体结构、多个舵叶以及导流轨道,所述舵叶朝向所述叶轮中液体的流出方向设置,所述导流轨道设置于所述主体结构中背离所述舵叶的一侧;Preferably, the guide body includes a main body structure, a plurality of rudder blades and a guide track, the rudder vanes are arranged towards the outflow direction of the liquid in the impeller, and the guide track is arranged in the main structure away from the one side of the rudder blade;
所述舵叶沿所述主体结构的周向设置,且所述舵叶的长度方向在所述主体结构的周向和径向均具有延伸,以使液体在所述舵叶的出口处形成旋流。The rudder blade is arranged along the circumferential direction of the main structure, and the length direction of the rudder blade extends both in the circumferential direction and the radial direction of the main structure, so that the liquid forms a swirl at the outlet of the rudder blade. flow.
优选的,所述舵叶的倾斜角度为55°-65°;Preferably, the inclination angle of the rudder blade is 55°-65°;
所述舵叶的倾斜角度为在垂直于所述主体结构的中心轴线的平面内,所述舵叶的长度方向的中点与所述主体结构的中心轴线的连线、与所述舵叶的长度方向的中点处切线之间的夹角。The inclination angle of the rudder blade is in a plane perpendicular to the central axis of the main structure, the line connecting the midpoint of the length direction of the rudder blade and the central axis of the main structure, and the The angle between the tangents at the midpoint along the length.
优选的,所述导流轨道的第一出口角为42°-52°;所述第一出口角为所述导流轨道长度方向靠近所述主体结构中心轴线的端部外侧的切线与此端部位置主体结构的径向之间的夹角。Preferably, the first outlet angle of the guide track is 42°-52°; the first outlet angle is the tangent line outside the end near the central axis of the main structure in the length direction of the guide track and this end The included angle between the radial directions of the main structure at the top position.
优选的,所述安装面与叶轮主体的中心轴线的夹角为55°-75°。Preferably, the included angle between the installation surface and the central axis of the impeller body is 55°-75°.
优选的,所述安装面与叶轮主体的中心轴线的夹角为70.4°。Preferably, the included angle between the installation surface and the central axis of the impeller body is 70.4°.
优选的,所述叶轮座与所述叶轮主体焊接连接;Preferably, the impeller seat is welded to the impeller main body;
或所述叶轮座与所述叶轮主体为一体式结构。Or the impeller seat and the impeller main body are integrally structured.
优选的,所述叶片沿所述安装面的周向设置,且所述叶片的长度方向在所述安装面的周向和径向均具有延伸;Preferably, the blades are arranged along the circumferential direction of the installation surface, and the length direction of the blades extends both in the circumferential direction and the radial direction of the installation surface;
单个所述叶片的包角为60°-80°;所述包角为单个所述叶片长度方向的两端分别与所述叶轮主体的中心连线所形成的夹角。The wrapping angle of a single blade is 60°-80°; the wrapping angle is the angle formed by the two ends of the lengthwise direction of a single blade and the center line of the impeller main body respectively.
优选的,所述叶片的入口角为10°-20°;所述入口角为在所述叶片靠近所述安装面中心的端部位置,所述叶片的外侧边缘切线与此位置圆周切线之间的夹角。Preferably, the inlet angle of the blade is 10°-20°; the inlet angle is at the end position of the blade near the center of the installation surface, between the tangent line of the outer edge of the blade and the tangent line of the circumference of this position angle.
优选的,所述叶片的第二出口角为25°-35°;所述第二出口角为在所述叶片靠近所述安装面边缘的端部位置,所述叶片的外侧边缘的切线与此位置圆周切线之间的夹角。Preferably, the second outlet angle of the blade is 25°-35°; the second outlet angle is at the end position of the blade close to the edge of the installation surface, and the tangent line of the outer edge of the blade is the same as this The angle between the tangents of the position circle.
在使用本发明提供的叶轮泵的过程中,叶轮主体与叶轮座配合,形成液体流通腔室,叶片位于液体流通腔室内,并且叶片安装于叶轮主体的安装面,泵轴转动的过程中带动叶轮转动,在叶轮转动的过程中,液体进入液体流通腔室后,叶轮转动时将动能传递至液体,在离心力的作用下,会沿安装面及叶片向边缘的出口流出。液体由叶轮流出后进入对应的导流体与导流座形成的空腔中,并沿导流体与导流座形成的空腔流动,导流体与导流座壳体固定设置,液体由导流体与导流座形成的空腔流出后,接着进入下一叶轮继续加速或者由出液口流出。In the process of using the impeller pump provided by the present invention, the main body of the impeller cooperates with the impeller seat to form a liquid circulation chamber, the blades are located in the liquid circulation chamber, and the blades are installed on the mounting surface of the impeller main body, and the impeller is driven during the rotation of the pump shaft. Rotation, during the rotation of the impeller, after the liquid enters the liquid circulation chamber, the kinetic energy is transferred to the liquid when the impeller rotates, and under the action of centrifugal force, it will flow out along the mounting surface and the outlet of the blade to the edge. After the liquid flows out from the impeller, it enters the cavity formed by the corresponding guide body and the guide seat, and flows along the cavity formed by the guide body and the guide seat. After the cavity formed by the guide seat flows out, it enters the next impeller to continue to accelerate or flows out from the liquid outlet.
相比于现有技术,本发明中的叶轮泵中的安装面为向泵的出液口方向倾斜的锥面,在离心力的作用下,液体沿锥面流出,作用于液体的离心力存在朝向出液口方向的分力,对液体具有朝向出液口方向的推动作用,有利于增加液体的动能,使液体更快速的流至出液口,进入导流体,使单位时间内进入导流体与导流座形成的空腔的液体的流量和流速均增加,从而提高泵的效率和扬程。Compared with the prior art, the installation surface of the impeller pump in the present invention is a conical surface inclined toward the liquid outlet of the pump. Under the action of centrifugal force, the liquid flows out along the conical surface, and the centrifugal force acting on the liquid exists toward the outlet The component force in the direction of the liquid outlet has a pushing effect on the liquid towards the direction of the liquid outlet, which is beneficial to increase the kinetic energy of the liquid, so that the liquid flows to the liquid outlet more quickly and enters the guide body, so that the unit time enters the guide body and the guide body. The flow rate and velocity of the liquid in the cavity formed by the flow seat are increased, thereby improving the efficiency and head of the pump.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明所提供的叶轮泵的局部结构的剖面示意图;Fig. 1 is the schematic cross-sectional view of the local structure of the impeller pump provided by the present invention;
图2为本发明所提供的叶轮的具体实施例的剖面示意图;Fig. 2 is a schematic cross-sectional view of a specific embodiment of the impeller provided by the present invention;
图3为图2中叶轮的仰视图;Fig. 3 is the bottom view of the impeller in Fig. 2;
图4为图2中叶轮的俯视图;Figure 4 is a top view of the impeller in Figure 2;
图5为本发明所提供的叶轮主体的结构示意图;Fig. 5 is a schematic structural view of the main body of the impeller provided by the present invention;
图6为叶片安装位置的示意图;Fig. 6 is the schematic diagram of blade installation position;
图7为本发明所提供的导流体的具体实施例的结构示意图;FIG. 7 is a schematic structural view of a specific embodiment of the guide body provided by the present invention;
图8为图7中导流体的导流轨道的结构示意图;Fig. 8 is a schematic structural view of the diversion track of the diversion body in Fig. 7;
图9为图8中A-A方向的剖面示意图。FIG. 9 is a schematic cross-sectional view along the direction A-A in FIG. 8 .
图1-9中:In Figure 1-9:
1为叶轮、11为叶轮主体、111为安装面、12为叶片、13为叶轮座、21为导流座上腔体、22为导流座下腔体、31为摩擦片、32为不锈钢密封圈、4为泵轴、5为导流体、51为舵叶、52为主体结构、53为导流轨道、a为包角、b为入口角、f为第二出口角、β为安装面与叶轮主体的中心轴线的夹角、P为舵叶的倾斜角度、γ为导流轨道的第一出口角、h为舵叶所在内环的直径、L为舵叶所在外环的直径。1 is the impeller, 11 is the main body of the impeller, 111 is the installation surface, 12 is the blade, 13 is the impeller seat, 21 is the upper cavity of the guide seat, 22 is the lower cavity of the guide seat, 31 is the friction plate, 32 is the stainless steel seal circle, 4 is the pump shaft, 5 is the guide body, 51 is the rudder blade, 52 is the main structure, 53 is the guide rail, a is the wrap angle, b is the inlet angle, f is the second outlet angle, β is the installation surface and The included angle of the central axis of the impeller body, P is the inclination angle of the rudder blade, γ is the first outlet angle of the guide track, h is the diameter of the inner ring where the rudder blade is located, and L is the diameter of the outer ring where the rudder blade is located.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的核心是提供一种叶轮泵,在使用的过程中,泵轴带动叶轮转动,叶轮主体上的安装面为向泵的出液口方向倾斜的锥面,在叶轮转动的过程中,会使液体沿安装面向上流出,在离心力的作用下,施加于液体一个斜向上的推力,有利增加液体的动能,使更多的液体进入导流体内,进入导流体内的液体会进入下一叶轮或由出液口流出,从而提高泵的效率和扬程。The core of the present invention is to provide an impeller pump. During use, the pump shaft drives the impeller to rotate. The mounting surface on the main body of the impeller is a conical surface inclined Make the liquid flow out along the mounting surface, and under the action of centrifugal force, apply an oblique upward thrust to the liquid, which is beneficial to increase the kinetic energy of the liquid, so that more liquid enters the guide body, and the liquid entering the guide body will enter the next impeller Or flow out from the liquid outlet, thereby improving the efficiency and lift of the pump.
请参考图1-9。Please refer to Figure 1-9.
本具体实施例公开了一种叶轮泵,包括泵轴4、导流座壳体、由泵轴4带动转动的若干叶轮1以及与导流座壳体连接的导流体5;叶轮1和导流 体5均套设于泵轴4的外周,且单个导流体5设置于对应的叶轮1的上部;叶轮1包括叶轮主体11和与叶轮主体11配合形成液体流通腔室的叶轮座13,叶轮主体11设置有安装面111,安装面111安装有若干叶片12,叶片12位于流通腔室内,安装面111为向泵的出液口方向倾斜的锥面。This specific embodiment discloses an impeller pump, which includes a pump shaft 4, a deflector housing, a number of impellers 1 driven by the pump shaft 4, and a deflector 5 connected to the deflector housing; the impeller 1 and the deflector 5 are sleeved on the outer periphery of the pump shaft 4, and a single deflector 5 is arranged on the upper part of the corresponding impeller 1; the impeller 1 includes an impeller main body 11 and an impeller seat 13 that cooperates with the impeller main body 11 to form a liquid circulation chamber, and the impeller main body 11 A mounting surface 111 is provided. Several blades 12 are installed on the mounting surface 111. The blades 12 are located in the flow chamber. The mounting surface 111 is a tapered surface inclined toward the liquid outlet of the pump.
如图1所示,设置有多个叶轮1,并且对应每个叶轮1设置有一一对应的导流体5,在使用的过程中,液体首先进入靠近进液口的叶轮1,并在叶轮1的转动下将动能传递至液体,液体被加速之后,经过对应的导流体5进入下一级叶轮1,再次被加速后,经对应的导流体5再进入下一级叶轮1或由出液口流出,具体根据实际情况确定。As shown in Figure 1, a plurality of impellers 1 are provided, and each impeller 1 is provided with a one-to-one corresponding deflector 5. During use, the liquid first enters the impeller 1 close to the liquid inlet, and flows through the impeller 1 The kinetic energy is transferred to the liquid under the rotation. After the liquid is accelerated, it enters the next-stage impeller 1 through the corresponding guide body 5. After being accelerated again, it enters the next-stage impeller 1 through the corresponding guide body 5 or through the liquid outlet. The outflow is determined according to the actual situation.
在使用本具体实施例提供的叶轮泵的过程中,叶轮主体11与叶轮座13配合,形成液体流通腔室,叶片12位于液体流通腔室内,并且叶片12安装于叶轮主体11的安装面111,泵轴4转动的过程中带动叶轮1转动,在叶轮1转动的过程中,液体进入液体流通腔室后,叶轮1转动时将动能传递至液体,在离心力的作用下,会沿安装面111及叶片12向边缘的出口流出。液体由叶轮1流出后进入对应的导流体5与导流座形成的空腔中,并沿导流体5与导流座形成的空腔流动,导流体5与导流座壳体固定设置,液体由导流体5与导流座形成的空腔流出后,接着进入下一叶轮1继续加速或者由出液口流出。In the process of using the impeller pump provided in this specific embodiment, the impeller body 11 cooperates with the impeller seat 13 to form a liquid circulation chamber, the blade 12 is located in the liquid circulation chamber, and the blade 12 is installed on the mounting surface 111 of the impeller body 11, The impeller 1 is driven to rotate during the rotation of the pump shaft 4. During the rotation of the impeller 1, after the liquid enters the liquid circulation chamber, the impeller 1 transmits kinetic energy to the liquid when it rotates. Under the action of centrifugal force, it will move along the installation surface 111 and The blades 12 flow out towards the outlet of the edge. After the liquid flows out from the impeller 1, it enters the cavity formed by the corresponding guide body 5 and the guide seat, and flows along the cavity formed by the guide body 5 and the guide seat. The guide body 5 and the guide seat shell are fixedly arranged, and the liquid After flowing out of the cavity formed by the guide body 5 and the guide seat, it enters the next impeller 1 to continue accelerating or flows out from the liquid outlet.
需要进行说明的是,叶片12的数量可以如图6所示,设置六个,也可以是其它符合要求的数值,具体根据实际情况确定。It should be noted that the number of blades 12 can be set to six as shown in FIG. 6 , or can be other values that meet the requirements, which are determined according to actual conditions.
本具体实施例中提到的出液口为泵的出液口,在使用的过程中,液体被加速之后,最后由出液口流出。The liquid outlet mentioned in this specific embodiment is the liquid outlet of the pump, and in the process of use, after the liquid is accelerated, it finally flows out from the liquid outlet.
在另一具体实施例中,如图1所示,叶轮泵包括导流座上腔体21、导流体5、叶轮1、导流座下腔体22以及泵轴4,导流座上腔体21、导流体5、叶轮1、导流座下腔体22均套设于泵轴4的外周部,导流座上腔体21与导流座下腔体22之间设置有不锈钢密封圈32;叶轮1的下部设置于套设于泵轴4外周部的摩擦片31。当然,叶轮泵还可以是其它的结构形式,在此不做赘述。In another specific embodiment, as shown in Figure 1, the impeller pump includes an upper cavity 21 of the flow guide seat, a guide body 5, an impeller 1, a lower cavity 22 of the flow guide seat and a pump shaft 4, and the upper cavity of the flow guide seat 21. The guide body 5, the impeller 1, and the lower cavity 22 of the guide seat are all sleeved on the outer periphery of the pump shaft 4, and a stainless steel sealing ring 32 is arranged between the upper cavity 21 of the guide seat and the lower cavity 22 of the guide seat ; The lower part of the impeller 1 is set on the friction plate 31 sleeved on the outer periphery of the pump shaft 4 . Of course, the impeller pump can also have other structural forms, which will not be repeated here.
相比于现有技术,本具体实施例中的叶轮泵中的安装面111为向泵的 出液口方向倾斜的锥面,在离心力的作用下,液体沿锥面流出,作用于液体的离心力存在朝向出液口方向的分力,对液体具有朝向出液口方向的推动作用,有利于增加液体的动能,使液体更快速的流至出液口,进入导流体5,使单位时间内进入导流体5与导流座形成的空腔的液体的流量和流速均增加,从而提高泵的效率和扬程。Compared with the prior art, the mounting surface 111 of the impeller pump in this specific embodiment is a conical surface inclined toward the liquid outlet of the pump. Under the action of centrifugal force, the liquid flows out along the conical surface, and the centrifugal force acting on the liquid There is a component force toward the liquid outlet, which pushes the liquid toward the liquid outlet, which is beneficial to increase the kinetic energy of the liquid, so that the liquid flows to the liquid outlet more quickly and enters the guide body 5, so that the liquid enters the liquid outlet in a unit time. Both the flow rate and the flow velocity of the liquid in the cavity formed by the guide body 5 and the guide seat are increased, thereby improving the efficiency and head of the pump.
本具体实施例中提到的扬程为泵的压头,是指单位重量流体经泵所获得的能量。泵的扬程大小取决于泵的结构,如叶轮1直径的大小,叶片12的弯曲、转速情况等;在使用本具体实施例所提供的叶轮1的情况下,单位重量的流体经过转动的叶轮1的液体流通腔室后,由于安装面111为向泵的出液口方向倾斜的锥面,相比于现有技术中安装面111为水平面的设置方式,离心力作用于液体的力增加了朝向出液口的分力,从而增加单位重量流体经泵所获得的能量,增加泵的扬程。The lift mentioned in this specific embodiment is the pressure head of the pump, which refers to the energy obtained by the fluid per unit weight through the pump. The head of the pump depends on the structure of the pump, such as the size of the diameter of the impeller 1, the curvature of the blade 12, the speed of rotation, etc.; After the liquid flows through the chamber, since the installation surface 111 is a conical surface inclined toward the liquid outlet of the pump, compared with the installation method in the prior art where the installation surface 111 is a horizontal plane, the force of the centrifugal force acting on the liquid increases toward the outlet. The component force of the liquid port increases the energy obtained by the fluid per unit weight through the pump and increases the head of the pump.
本具体实施例中提到的安装面111为向泵的出液口方向倾斜的锥面是指如图1所示,安装面111向上倾斜设置,为向上倾斜的锥面,出液口设置于图2中叶轮1的上部位置。The installation surface 111 mentioned in this specific embodiment is a tapered surface inclined towards the liquid outlet of the pump. The upper position of the impeller 1 in Fig. 2 .
在上述实施例的基础上,可以使导流体5包括主体结构52、多个舵叶51以及导流轨道53,舵叶51朝向叶轮1中液体的流出方向设置,导流轨道53设置于主体结构52中背离舵叶51的一侧;舵叶51沿主体结构52的周向设置,且舵叶51的长度方向在主体结构52的周向和径向均具有延伸,以使液体在舵叶51的出口处形成旋流。On the basis of the above-mentioned embodiments, the guiding body 5 can be made to include a main body structure 52, a plurality of rudder blades 51 and a flow guiding track 53, the rudder vanes 51 are arranged towards the outflow direction of the liquid in the impeller 1, and the guiding track 53 is arranged on the main structure 52 is away from the side of the rudder blade 51; the rudder blade 51 is arranged along the circumferential direction of the main structure 52, and the length direction of the rudder blade 51 has an extension in the circumferential direction and the radial direction of the main structure 52, so that the liquid flows on the rudder blade 51 A swirl is formed at the outlet.
需要进行说明的是,舵叶51的长度方向在主体结构52的周向和径向均具有延伸是指如图7所示,舵叶51在主体结构52的周向倾斜设置,舵叶51的长度方向在主体结构52的径向具有分量,在主体结构52的周向也具有分量。It should be noted that the length direction of the rudder blade 51 extends both in the circumferential direction and the radial direction of the main structure 52. It means that as shown in FIG. The length direction has a component in the radial direction of the main structure 52 and also has a component in the circumferential direction of the main structure 52 .
优选的,舵叶51沿主体结构52的周向均匀设置,舵叶51的数量需要根据实际情况确定,在此不做赘述。Preferably, the rudder blades 51 are evenly arranged along the circumferential direction of the main structure 52, and the number of the rudder blades 51 needs to be determined according to the actual situation, and details will not be described here.
在使用本具体实施例提供的叶轮泵的过程中,叶轮泵转动时,叶轮1带动液体做离心运动,导流体5与导流座壳体保持固定,如图7所示,导流体5的下侧设置有舵叶51,离心运动的液体由叶轮1流出后,进入舵叶 51,并沿着舵叶51流动,然后由舵叶51的出口处流出,并在舵叶51的出口处形成旋流,由舵叶51的出口处流出的液体进入导流体5的导流轨道53,并沿导流轨道53流动,由导流轨道53流出后的液体进入下一叶轮1。In the process of using the impeller pump provided by this specific embodiment, when the impeller pump rotates, the impeller 1 drives the liquid to perform centrifugal motion, and the guide body 5 and the guide seat housing remain fixed. As shown in Figure 7, the bottom of the guide body 5 A rudder blade 51 is arranged on the side, and the centrifugal liquid flows out from the impeller 1, enters the rudder blade 51, flows along the rudder blade 51, then flows out from the outlet of the rudder blade 51, and forms a swirl at the outlet of the rudder blade 51. The liquid flowing out from the outlet of the rudder blade 51 enters the guide track 53 of the guide body 5 and flows along the guide track 53 , and the liquid flowing out from the guide track 53 enters the next impeller 1 .
相比于现有技术,本具体实施例提供的叶轮泵在使用的过程中,舵叶51的设置可以使液体在舵叶51的出口处形成旋流,使单级压力增加,从而使更多的液体能够进入叶轮1,并且舵叶51的设置对液体具有一定的导向作用,进而提高泵的效率和扬程。Compared with the prior art, during the use of the impeller pump provided by this specific embodiment, the setting of the rudder blade 51 can make the liquid form a swirling flow at the outlet of the rudder blade 51, thereby increasing the single-stage pressure, thereby making more The liquid can enter the impeller 1, and the setting of the rudder blade 51 has a certain guiding effect on the liquid, thereby improving the efficiency and head of the pump.
在上述实施例的基础上,为了进一步提高舵叶51出口处旋流的效果,可以使舵叶51的倾斜角度P为55°-65°;舵叶51的倾斜角度为在垂直于主体结构52的中心轴线的平面内,舵叶51的长度方向的中点与主体结构52的中心轴线的连线、与舵叶51的长度方向的中点处切线之间的夹角;如图7所示。在本具体实施例中,舵叶51的长度方向的中点处切线为舵叶51的外侧面的切线。On the basis of the foregoing embodiments, in order to further improve the effect of the swirling flow at the outlet of the rudder blade 51, the angle of inclination P of the rudder blade 51 can be 55°-65°; In the plane of the central axis of the rudder blade 51, the angle between the line connecting the midpoint of the length direction of the rudder blade 51 and the central axis of the main structure 52 and the tangent line at the midpoint of the length direction of the rudder blade 51; as shown in Figure 7 . In this specific embodiment, the tangent line at the midpoint of the length direction of the rudder blade 51 is the tangent line of the outer surface of the rudder blade 51 .
当舵叶51为直线型结构时,舵叶51的倾斜角度P为在垂直于主体结构52的中心轴线的平面内,舵叶51的长度方向的中点与主体结构52的中心轴线的连线、与舵叶51的长度方向之间的夹角。When the rudder blade 51 is a linear structure, the inclination angle P of the rudder blade 51 is the line connecting the midpoint of the longitudinal direction of the rudder blade 51 and the central axis of the main structure 52 in a plane perpendicular to the central axis of the main structure 52 , and the angle between the length direction of the rudder blade 51 .
优选的,可以将舵叶51的倾斜角度设置为61.3°,以进一步提高旋流的效果,使更多的液体可以进入下一叶轮1。Preferably, the inclination angle of the rudder blade 51 can be set to 61.3°, so as to further improve the swirling effect, so that more liquid can enter the next impeller 1 .
优选的,如图7所示h为舵叶51所在内环的直径,L为舵叶51所在外环的直径,在一具体实施例中,舵叶51所在内环的直径h为63.7mm,舵叶51所在外环的直径L为75.1mm;当然还可以是其它的设置数值,在此不做赘述。Preferably, as shown in Figure 7, h is the diameter of the inner ring where the rudder blade 51 is located, and L is the diameter of the outer ring where the rudder blade 51 is located. In a specific embodiment, the diameter h of the inner ring where the rudder blade 51 is located is 63.7mm. The diameter L of the outer ring where the rudder blade 51 is located is 75.1mm; of course, it can also be other set values, which will not be repeated here.
在上述实施例的基础上,可以将导流轨道53沿主体结构52的周向设置,且导流轨道53的长度方向在主体结构52的周向和径向均具有延伸。Based on the above embodiments, the guide track 53 can be arranged along the circumferential direction of the main structure 52 , and the length direction of the guide track 53 extends both in the circumferential direction and the radial direction of the main structure 52 .
需要进行说明的是,导流轨道53的长度方向在主体结构52的周向和径向均具有延伸是指如图8所示,导流轨道53在主体结构52的周向倾斜设置,并且导流轨道53为具有平滑过渡弯曲的结构;导流轨道53的长度方向在主体结构52的径向具有分量,在主体结构52的周向也具有分量。It should be noted that the length direction of the guide track 53 extends both in the circumferential direction and the radial direction of the main structure 52, which means that as shown in FIG. The flow track 53 is a structure with a smooth transition curve; the length direction of the flow guide track 53 has a component in the radial direction of the main structure 52 and also has a component in the circumferential direction of the main structure 52 .
在使用的过程中,舵叶51出口处的液体由导流轨道53的边缘处沿导 流轨道53流动至导流轨道53靠近主体结构52中心轴线的位置,对液体具有一定的导向作用。During use, the liquid at the outlet of the rudder blade 51 flows from the edge of the guide rail 53 along the guide rail 53 to a position where the guide rail 53 is close to the central axis of the main structure 52, which has a certain guiding effect on the liquid.
可以使导流轨道53的第一出口角γ为42°-52°;第一出口角γ为导流轨道53长度方向靠近主体结构52中心轴线的端部外侧的切线与此端部位置主体结构52的径向之间的夹角。The first outlet angle γ of the guide rail 53 can be 42°-52°; the first outlet angle γ is the tangent line outside the end of the guide rail 53 in the length direction close to the central axis of the main structure 52 and the main structure at the end position. The included angle between the radial directions of 52.
优选的,可以将第一出口角设置为46.3°。Preferably, the first outlet angle can be set to 46.3°.
如图8所示,导流轨道53的长度方向靠近主体结构52外边缘的一端的厚度由远离端部的位置向靠近端部的位置厚度逐渐减小,在使用的过程中,使导流轨道53入口处的面积增加,有利于液体的进入。As shown in Figure 8, the thickness of the end of the guide rail 53 near the outer edge of the main body structure 52 in the length direction gradually decreases from the position away from the end to the position near the end. 53 The area of the inlet is increased, which is beneficial to the entry of liquid.
导流轨道53的长度方向远离主体结构52中心轴线的一端具有折弯,并且折弯为平滑过渡,具体的折弯角度需要根据实际情况确定。The end of the guide rail 53 in the length direction away from the central axis of the main structure 52 has a bend, and the bend is a smooth transition, and the specific bend angle needs to be determined according to the actual situation.
在上述实施例的基础上,可以将安装面111与叶轮主体11的中心轴线的夹角设置为55°-75°。Based on the above embodiments, the included angle between the installation surface 111 and the central axis of the impeller main body 11 can be set to 55°-75°.
如图2所示,可以使安装面111与叶轮主体11的中心轴线的夹角β为70.4°。当然,还可以将安装面111与叶轮主体11的中心轴线的夹角β设置为其它合适的角度数值,具体根据实际情况确定。As shown in FIG. 2 , the included angle β between the installation surface 111 and the central axis of the impeller main body 11 can be 70.4°. Of course, the included angle β between the installation surface 111 and the central axis of the impeller body 11 can also be set to other appropriate angle values, which are specifically determined according to actual conditions.
在上述实施例的基础上,可以在叶轮座13设置与安装面111的顶部夹角相同的配合锥面,且配合锥面与安装面111相对设置、以形成流通腔室。On the basis of the above embodiments, a matching taper surface with the same angle as the top of the installation surface 111 can be provided on the impeller seat 13 , and the matching taper surface is opposite to the installation surface 111 to form a flow chamber.
此处提到的与安装面111的顶部夹角相同是指配合锥面与安装面111之间的任意位置的距离保持一致,如图2所示,使液体流通腔室为高度尺寸一致的倾斜腔室,避免液体在流动的过程中,因液体流通腔室内横截面的变化而对液体的流速产生影响,进一步提高泵的效率。The same angle as the top of the mounting surface 111 mentioned here means that the distance between the matching taper surface and any position between the mounting surface 111 is consistent, as shown in Figure 2, so that the liquid circulation chamber is inclined with the same height and dimension The chamber avoids the influence on the flow rate of the liquid due to the change of the cross section in the liquid circulation chamber during the flow of the liquid, and further improves the efficiency of the pump.
在加工叶轮座13的过程中,可以将叶轮座13与叶轮主体11分别单独进行加工,加工完之后,将叶轮座13焊接于叶轮主体11;也可以将叶轮座13与叶轮主体11设置为一体式结构,具体根据实际情况确定,在此不做赘述。In the process of processing the impeller seat 13, the impeller seat 13 and the impeller main body 11 can be separately processed, and after the processing, the impeller seat 13 is welded to the impeller main body 11; the impeller seat 13 and the impeller main body 11 can also be integrated The formula structure is determined according to the actual situation, and will not be repeated here.
在上述实施例的基础上,可以将叶片12沿安装面111的周向设置,且叶片12的长度方向在安装面111的周向和径向均具有延伸;On the basis of the above embodiments, the blade 12 can be arranged along the circumferential direction of the installation surface 111, and the length direction of the blade 12 has extensions in both the circumferential direction and the radial direction of the installation surface 111;
单个叶片12的包角a为60°-80°;包角a为单个叶片12长度方向的两 端分别与叶轮主体11的中心连线所形成的夹角,具体如图6所示;叶片12的具体形状可以根据伯努利方程和欧拉方程等理论依据进行设计。本具体实施例中的包角a如图6所示,在同一平面内,连接安装面111的中心与叶片12长度方向的一端,连接安装面111的中心与叶片12长度方向的另一端,两段连线之间的夹角为叶片12的包角a。The wrap angle a of a single blade 12 is 60°-80°; the wrap angle a is the angle formed by the two ends of the length direction of a single blade 12 and the center line of the impeller main body 11 respectively, as shown in Figure 6; the blade 12 The specific shape can be designed according to theoretical basis such as Bernoulli equation and Euler equation. The wrapping angle a in this specific embodiment is shown in Figure 6, in the same plane, connect the center of the installation surface 111 and one end of the length direction of the blade 12, connect the center of the installation surface 111 and the other end of the length direction of the blade 12, both The included angle between the connecting lines of the segments is the wrap angle a of the blade 12 .
优选的,叶片12为平滑的弯曲结构,并且如6所示,叶片12的厚度由靠近安装面111中心的一端至靠近安装面111边缘的一端逐渐变厚。Preferably, the blade 12 is a smooth curved structure, and as shown in 6 , the thickness of the blade 12 gradually becomes thicker from an end near the center of the installation surface 111 to an end near the edge of the installation surface 111 .
优选的,包角a为69.4°。当然,包角a还可以是其它符合要求的角度数值,在此不做赘述。Preferably, the wrap angle a is 69.4°. Of course, the wrap angle a may also be other angle values that meet the requirements, which will not be repeated here.
叶片12的入口角b为10°-20°;入口角b为在叶片12靠近安装面111中心的端部位置,叶片12的外侧边缘切线与此位置圆周切线之间的夹角。如图6所示,叶片12靠近安装面111中心的一端沿同一圆周设置,在叶片12靠近安装面111中心的端部位置,叶片12的外侧边缘切线与此位置的圆周切线之间的夹角即为入口角b。The inlet angle b of the blade 12 is 10°-20°; the inlet angle b is the angle between the tangent line of the outer edge of the blade 12 and the tangent line of the circumference at the end position of the blade 12 close to the center of the installation surface 111 . As shown in Figure 6, the end of the blade 12 close to the center of the mounting surface 111 is arranged along the same circumference. At the end position of the blade 12 close to the center of the mounting surface 111, the angle between the tangent of the outer edge of the blade 12 and the tangent of the circumference of this position is That is the entrance angle b.
优选的,入口角b为14.9°。当然,入口角b还可以是其它符合要求的角度数值,在此不做赘述。Preferably, the entrance angle b is 14.9°. Of course, the entrance angle b can also be other angle values that meet the requirements, which will not be repeated here.
叶片12的第二出口角f为25°-35°;第二出口角f为在叶片12靠近安装面111边缘的端部位置,叶片12的外侧边缘的切线与此位置圆周切线之间的夹角;如图6所示,叶片12靠近安装面111边缘的一端沿同一圆周设置,在叶片12靠近安装面111边缘的端部位置,叶片12的外侧边缘切线与此位置的圆周切线之间的夹角即为第二出口角f。The second outlet angle f of the blade 12 is 25°-35°; the second outlet angle f is the distance between the tangent line of the outer edge of the blade 12 and the tangent line of the circumference of this position at the end position of the blade 12 near the edge of the mounting surface 111 Angle; as shown in Figure 6, the end of the blade 12 near the edge of the mounting surface 111 is arranged along the same circumference, at the end position of the blade 12 near the edge of the mounting surface 111, the distance between the tangent line of the outer edge of the blade 12 and the tangent line of this position The included angle is the second outlet angle f.
优选的,第二出口角f为30.2°。当然,第二出口角f还可以是其它符合要求的角度数值,在此不做赘述。Preferably, the second outlet angle f is 30.2°. Of course, the second outlet angle f can also be other angle values that meet the requirements, which will not be repeated here.
需要进行说明的是,叶轮通过双轴承安装于泵轴4,其中一处轴承位于摩擦片31的上部,导流体5设置有凹槽用于支撑轴承,凹槽的深度为3mm-10mm,优选的,凹槽的深度为5mm;另一处轴承位于不锈钢密封圈32处,双轴承的设置方式,可以提高叶轮转动过程中的稳定性,避免叶轮在高速转动的状态下失稳。It should be noted that the impeller is mounted on the pump shaft 4 through double bearings, and one of the bearings is located on the upper part of the friction plate 31. The guide body 5 is provided with a groove for supporting the bearing. The depth of the groove is 3mm-10mm, preferably , the depth of the groove is 5mm; the other bearing is located at the stainless steel sealing ring 32, the double bearing setting method can improve the stability of the impeller during rotation and prevent the impeller from being unstable under high-speed rotation.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的 都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。本发明所提供的所有实施例的任意组合方式均在此发明的保护范围内,在此不做赘述。Each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. Any combination of all the embodiments provided by the present invention is within the protection scope of the present invention, and will not be repeated here.
以上对本发明所提供的叶轮泵进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The impeller pump provided by the present invention has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种叶轮泵,其特征在于,包括:泵轴(4)、导流座壳体、由所述泵轴(4)带动转动的若干叶轮(1)以及与所述导流座壳体连接的导流体(5);所述叶轮(1)和所述导流体(5)均套设于所述泵轴(4)的外周,且单个所述导流体(5)设置于对应的所述叶轮(1)的上部;An impeller pump, characterized in that it comprises: a pump shaft (4), a deflector housing, several impellers (1) driven and rotated by the pump shaft (4), and a pump connected to the deflector housing Guide body (5); the impeller (1) and the guide body (5) are both sleeved on the outer periphery of the pump shaft (4), and a single guide body (5) is arranged on the corresponding impeller the upper part of (1);
    所述叶轮(1)包括叶轮主体(11)和与所述叶轮主体(11)配合形成液体流通腔室的叶轮座(13),所述叶轮主体(11)设置有安装面(111),所述安装面(111)安装有若干叶片(12),所述叶片(12)位于所述流通腔室内,所述安装面(111)为向泵的出液口方向倾斜的锥面。The impeller (1) includes an impeller main body (11) and an impeller seat (13) that cooperates with the impeller main body (11) to form a liquid circulation chamber, and the impeller main body (11) is provided with a mounting surface (111), so Several blades (12) are installed on the installation surface (111), the blades (12) are located in the flow chamber, and the installation surface (111) is a conical surface inclined toward the liquid outlet of the pump.
  2. 根据权利要求1所述的叶轮泵,其特征在于,所述导流体(5)包括主体结构(52)、多个舵叶(51)以及导流轨道(53),所述舵叶(51)朝向所述叶轮(1)中液体的流出方向设置,所述导流轨道(53)设置于所述主体结构(52)中背离所述舵叶(51)的一侧;The impeller pump according to claim 1, characterized in that, the guide body (5) comprises a main body structure (52), a plurality of rudder blades (51) and a guide rail (53), and the rudder blades (51) Set towards the outflow direction of the liquid in the impeller (1), the guide track (53) is set on the side of the main structure (52) away from the rudder blade (51);
    所述舵叶(51)沿所述主体结构(52)的周向设置,且所述舵叶(51)的长度方向在所述主体结构(52)的周向和径向均具有延伸,以使液体在所述舵叶(51)的出口处形成旋流。The rudder blade (51) is arranged along the circumferential direction of the main structure (52), and the length direction of the rudder blade (51) has an extension both in the circumferential direction and the radial direction of the main structure (52), so as to The liquid is formed into a swirl flow at the outlet of the rudder blade (51).
  3. 根据权利要求2所述的叶轮泵,其特征在于,所述舵叶(51)的倾斜角度(P)为55°-65°;The impeller pump according to claim 2, characterized in that, the inclination angle (P) of the rudder blade (51) is 55°-65°;
    所述舵叶(51)的倾斜角度(P)为在垂直于所述主体结构(52)的中心轴线的平面内,所述舵叶(51)的长度方向的中点与所述主体结构(52)的中心轴线的连线、与所述舵叶(51)的长度方向的中点处切线之间的夹角。The inclination angle (P) of the rudder blade (51) is that in a plane perpendicular to the central axis of the main structure (52), the midpoint of the longitudinal direction of the rudder blade (51) and the main structure ( 52), the angle between the line connecting the central axes of the rudder blade (51) and the tangent line at the midpoint of the length direction of the rudder blade (51).
  4. 根据权利要求2所述的叶轮泵,其特征在于,所述导流轨道(53)的第一出口角(γ)为42°-52°;所述第一出口角(γ)为所述导流轨道(53)长度方向靠近所述主体结构(52)中心轴线的端部外侧的切线与此端部位置主体结构(52)的径向之间的夹角。The impeller pump according to claim 2, characterized in that, the first outlet angle (γ) of the guide track (53) is 42°-52°; the first outlet angle (γ) is the guide The included angle between the tangent outside the end near the central axis of the main structure (52) in the length direction of the flow track (53) and the radial direction of the main structure (52) at this end.
  5. 根据权利要求1-4任一项所述的叶轮泵,其特征在于,所述安装面(111)与叶轮主体(11)的中心轴线的夹角(β)为55°-75°。The impeller pump according to any one of claims 1-4, characterized in that, the included angle (β) between the mounting surface (111) and the central axis of the impeller main body (11) is 55°-75°.
  6. 根据权利要求5所述的叶轮泵,其特征在于,所述安装面(111) 与叶轮主体(11)的中心轴线的夹角(β)为70.4°。The impeller pump according to claim 5, characterized in that, the included angle (β) between the installation surface (111) and the central axis of the impeller main body (11) is 70.4°.
  7. 根据权利要求5所述的叶轮泵,其特征在于,所述叶轮座(13)与所述叶轮主体(11)焊接连接;The impeller pump according to claim 5, characterized in that, the impeller seat (13) is welded to the impeller main body (11);
    或所述叶轮座(13)与所述叶轮主体(11)为一体式结构。Or the impeller seat (13) and the impeller main body (11) are integrally structured.
  8. 根据权利要求5所述的叶轮泵,其特征在于,所述叶片(12)沿所述安装面(111)的周向设置,且所述叶片(12)的长度方向在所述安装面(111)的周向和径向均具有延伸;The impeller pump according to claim 5, characterized in that, the blades (12) are arranged along the circumferential direction of the installation surface (111), and the length direction of the blades (12) is on the installation surface (111). ) has both circumferential and radial extension;
    单个所述叶片(12)的包角(a)为60°-80°;所述包角(a)为单个所述叶片(12)长度方向的两端分别与所述叶轮主体(11)的中心连线所形成的夹角。The wrap angle (a) of a single blade (12) is 60°-80°; The angle formed by the lines connecting the centers.
  9. 根据权利要求8所述的叶轮泵,其特征在于,所述叶片(12)的入口角(b)为10°-20°;所述入口角(b)为在所述叶片(12)靠近所述安装面(111)中心的端部位置,所述叶片(12)的外侧边缘切线与此位置圆周切线之间的夹角。The impeller pump according to claim 8, characterized in that, the inlet angle (b) of the blade (12) is 10°-20°; the inlet angle (b) is when the blade (12) is close to the The end position of the center of the mounting surface (111), the angle between the outer edge tangent of the blade (12) and the circumferential tangent of this position.
  10. 根据权利要求9所述的叶轮泵,其特征在于,所述叶片(12)的第二出口角(f)为25°-35°;所述第二出口角(f)为在所述叶片(12)靠近所述安装面(111)边缘的端部位置,所述叶片(12)的外侧边缘的切线与此位置圆周切线之间的夹角。The impeller pump according to claim 9, characterized in that, the second outlet angle (f) of the blade (12) is 25°-35°; the second outlet angle (f) is at the blade ( 12) At the end position close to the edge of the mounting surface (111), the included angle between the tangent line of the outer edge of the blade (12) and the circumferential tangent line at this position.
PCT/CN2021/118458 2021-06-23 2021-09-15 Impeller pump WO2022267239A1 (en)

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CN202110702749.0A CN113279968A (en) 2021-06-23 2021-06-23 Vane pump
CN202110702749.0 2021-06-23
CN202121407072.XU CN214887736U (en) 2021-06-23 2021-06-23 Vane pump
CN202121407072.X 2021-06-23

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2158934Y (en) * 1992-12-12 1994-03-16 西安交通大学 Axial balancing submerged pump
CN203394792U (en) * 2013-07-31 2014-01-15 曹稼昌 Energy-saving multistage deep well submersible and centrifugal pump
US20200325901A1 (en) * 2019-04-10 2020-10-15 Alkhorayef Petroleum Company Limited High viscosity pumping system and method of using same
CN111878452A (en) * 2020-09-01 2020-11-03 宁波锴晟电气有限公司 Impeller assembly for multistage submersible pump
CN113279968A (en) * 2021-06-23 2021-08-20 温岭正峰数字机电科技有限公司 Vane pump
CN214887903U (en) * 2021-06-23 2021-11-26 温岭正峰数字机电科技有限公司 Impeller pump and impeller thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2158934Y (en) * 1992-12-12 1994-03-16 西安交通大学 Axial balancing submerged pump
CN203394792U (en) * 2013-07-31 2014-01-15 曹稼昌 Energy-saving multistage deep well submersible and centrifugal pump
US20200325901A1 (en) * 2019-04-10 2020-10-15 Alkhorayef Petroleum Company Limited High viscosity pumping system and method of using same
CN111878452A (en) * 2020-09-01 2020-11-03 宁波锴晟电气有限公司 Impeller assembly for multistage submersible pump
CN113279968A (en) * 2021-06-23 2021-08-20 温岭正峰数字机电科技有限公司 Vane pump
CN214887903U (en) * 2021-06-23 2021-11-26 温岭正峰数字机电科技有限公司 Impeller pump and impeller thereof

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