WO2022267090A1 - Exhaust gas treatment apparatus - Google Patents

Exhaust gas treatment apparatus Download PDF

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Publication number
WO2022267090A1
WO2022267090A1 PCT/CN2021/103657 CN2021103657W WO2022267090A1 WO 2022267090 A1 WO2022267090 A1 WO 2022267090A1 CN 2021103657 W CN2021103657 W CN 2021103657W WO 2022267090 A1 WO2022267090 A1 WO 2022267090A1
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Prior art keywords
liquid
exhaust gas
cooling
separation unit
unit
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PCT/CN2021/103657
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French (fr)
Chinese (zh)
Inventor
许开华
魏琼
却运新
唐兴邦
徐志国
李佳佳
Original Assignee
格林美股份有限公司
常州永邦干燥机械有限公司
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Publication of WO2022267090A1 publication Critical patent/WO2022267090A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D5/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
    • F28D5/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation in which the evaporating medium flows in a continuous film or trickles freely over the conduits

Definitions

  • the invention relates to the technical field of exhaust gas treatment, in particular to an exhaust gas treatment device.
  • Exhaust gas purification mainly refers to the treatment of industrial waste gas such as dust particles, flue gas, odorous gas, and toxic and harmful gases generated in industrial places.
  • Common exhaust gas purification includes factory smoke and dust exhaust gas purification, workshop dust exhaust gas purification, organic waste gas purification, Exhaust gas odor purification, acid-base exhaust gas purification, chemical waste gas purification, etc.
  • exhaust gas purification requires the use of exhaust gas purification devices, and adsorption devices are installed in the exhaust gas purification devices.
  • the condenser has an exhaust gas inlet, a cooling water inlet located above the exhaust gas inlet, a washing water outlet located below the exhaust gas inlet, and an air outlet located above the cooling water inlet;
  • the upper port of the Venturi is the air inlet.
  • the lower port of the Venturi is the outlet, and the inlet of the Venturi is connected to the gas outlet of the condenser; the water inlet pipe is tangentially connected to the upper part of the Venturi so that the washing water enters the upper part of the Venturi tangentially.
  • the separator is provided with a feed port, a liquid discharge port and an exhaust port.
  • the connecting elbow is connected to the lower port of the Venturi, and the connecting elbow is connected tangentially at the feed inlet of the separator.
  • the exhaust gas enters the condenser through the exhaust gas inlet. Due to the fast flow of the exhaust gas, the exhaust gas cannot be buffered and slowed down during the spray washing process, which will cause the exhaust gas to contact the purification liquid for a short time during spraying. And the contact area is small, and the exhaust gas cannot be effectively purified. At the same time, in the above-mentioned technical means, fresh purification liquid must be constantly replenished, resulting in a large consumption of purification liquid and increased production costs.
  • the invention provides an exhaust gas treatment device, comprising a condensation unit for cooling exhaust gas, a gas-liquid mixing unit for mixing exhaust gas and purification liquid to form a turbulent state, and a separation unit for separating exhaust gas and purification liquid;
  • the gas-liquid mixing unit communicates with the condensing unit and the separation unit respectively, and the condensing unit communicates with the lower end of the separation unit via the first liquid pumping assembly, so that the purified liquid can be separated in the condensing unit, the gas-liquid mixing unit, and the separation unit.
  • a cycle path is formed between the units;
  • the condensing unit includes a cooling cylinder, a slow-flow cylinder and a liquid-phase spray end arranged in the cooling cylinder, and a first cooling cavity is formed around the periphery of the slow-flow cylinder and the inner wall of the cooling cylinder.
  • a second cooling cavity communicated with the first cooling cavity is formed between the top surface of the slow flow cylinder and the inner top surface of the cooling cylinder, and a cooling cavity communicating with the separation unit is provided in the first cooling cavity.
  • the liquid-phase spray end of the second cooling cavity communicates with the top surface of the slow flow cylinder, the exhaust gas input end of the cooling cylinder communicates with the first cooling cavity, and the exhaust gas input end communicates with the first cooling cavity.
  • the input exhaust gas is output through the first cooling cavity, the second cooling cavity and the slow flow tube in order to reduce the temperature of the exhaust gas.
  • a distribution plate is provided between the inner top surface of the cooling cylinder and the top surface of the slow flow cylinder, and several water holes are opened through the distribution plate corresponding to the inner diameter of the slow flow cylinder.
  • the connecting end of the cylinder and the cooling cylinder is provided with a number of drainage holes communicating with the first cooling cavity.
  • Nozzle, the first liquid inlet nozzle and the second liquid inlet nozzle communicate with the first cooling cavity and the second cooling cavity respectively, and the liquid phase spray end communicates with the first liquid inlet nozzle
  • the liquid-phase spraying end includes a first spraying pipe and a plurality of first spraying heads fixed on the first spraying pipe at intervals, and the first spraying pipe communicates with the first liquid inlet nozzle.
  • the gas-liquid mixing unit includes a mixer main body and a second spray assembly arranged inside the mixer main body.
  • the mixer main body is generally conical in shape, and the upper end of the mixer main body is provided with two liquid inlets at intervals.
  • the upper end of the mixer main body is located between the two liquid inlets and is provided with an air inlet connected to the slow flow cylinder, and the lower end of the mixer main body is provided with a liquid outlet connected to the separation unit.
  • the second spray assembly includes a second spray pipe and several second spray heads, the second spray pipe is in the shape of a semicircle, the inner diameter of the second spray pipe decreases gradually, and the second spray pipe The end with a larger inner diameter communicates with a liquid inlet, and the plurality of second spray heads are arranged obliquely at intervals on the side of the second spray pipe close to the inner wall of the main body of the mixer.
  • a cone is arranged inside the mixer body below the two second spray assemblies, and at least two connecting rods are arranged on the circumference of the cone, and the cone is fixedly connected to the mixer body via the connecting rods , a liquid separation block is fixed in the liquid outlet, and a number of liquid separation holes are opened through the liquid separation block, and the liquid separation holes are conically arranged downwards.
  • liquid storage tank for storing the purified liquid
  • the liquid storage tank communicates with the gas-liquid mixing unit through the second liquid pumping component
  • the liquid storage The tank is also connected to the lower end of the separation unit via the third pumping component, so that the purified liquid can form a secondary circulation path between the gas-liquid mixing unit, the separation unit and the liquid storage tank.
  • the first liquid suction assembly includes a first liquid suction pipeline, a first liquid suction pump body connected to the first liquid suction pipeline, and a first liquid distribution pipeline, and the first liquid suction pipeline
  • One end of the first pumping line communicates with the lower end of the separation unit, and the other end of the first pumping line communicates with the first liquid inlet and the second liquid inlet respectively via two first liquid distribution lines
  • the liquid assembly includes a second liquid suction pipeline, a second liquid suction pump body connected to the second liquid suction pipeline, and a second liquid distribution pipeline, one end of the second liquid suction pipeline is connected to the lower end of the liquid storage tank The other end of the second pumping line is connected to the two liquid inlets respectively via two second liquid distribution lines
  • the third pumping assembly includes a third pumping line and a third pumping line The third liquid pump body connected with the liquid pipeline, one end of the third liquid suction pipeline is connected with the lower end of the liquid storage tank, and the other end of the third liquid suction pipeline is connected with the lower end of the
  • the liquid seal assembly includes a liquid seal tank and an air guide tube
  • the side wall of the cooling cylinder is also provided with a connecting nozzle that communicates with the first cooling cavity
  • the air guide tube One end communicates with the connection nozzle, and the other end of the air guide tube extends into the liquid seal tank and is located below the liquid level of the purification liquid.
  • the side wall at the lower end of the separation unit is provided with a liquid level sensor and a processor, and the liquid level sensor, the processor and the third pump body are electrically connected.
  • the lower end of the separation unit is also connected with a fourth pump body and a pH sensor, and the pH sensor, the fourth pump body and the processor are electrically connected.
  • the middle part of the top of the cooling cylinder is provided with a rotating shaft, the lower end of the rotating shaft is fixed with a scraper in contact with the surface of the distribution plate, the upper end of the rotating shaft is fixed with a rotating handle, and the cooling A cleaning hole is opened on the top of the cylinder to facilitate cleaning of the distribution plate, and a cover plate is arranged on the opening and closing of the cleaning hole.
  • the present invention provides a waste gas treatment device, the gas-liquid mixing unit communicates with the condensing unit and the separating unit respectively, and the condensing unit communicates with the lower end of the separating unit via the first liquid pumping component, so that the purified liquid is A circulation path is formed between the condensing unit, the gas-liquid mixing unit and the separation unit, and the exhaust gas is output through the first cooling cavity, the second cooling cavity, and the slow flow cylinder through the input end of the exhaust gas, which prolongs the time spent by the exhaust gas in the condensing unit.
  • the purification liquid is recycled in the purification device, and there is no need to continuously replenish new purification liquid, which effectively reduces the purification cost.
  • Fig. 1 is a schematic structural view of a waste gas treatment device of the present invention
  • Fig. 2 is the structural representation of condenser of the present invention
  • Fig. 3 is a sectional view along A-A direction of Fig. 2;
  • Fig. 4 is the structural representation of gas-liquid mixing unit of the present invention.
  • Fig. 5 is the front view of the gas-liquid mixing unit of the present invention.
  • Fig. 6 is a sectional view of the liquid separation block of the present invention.
  • Fig. 7 is a schematic diagram of the structure of the distribution plate of the present invention.
  • the invention provides an exhaust gas treatment device, comprising a condensation unit 1 for cooling exhaust gas, a gas-liquid mixing unit 2 for mixing exhaust gas and purification liquid to form a turbulent state, and a separation unit 3 for separating exhaust gas and purification liquid.
  • the gas-liquid mixing unit 2 communicates with the condensing unit 1 and the separation unit 3 respectively, and the condensing unit 1 communicates with the lower end of the separation unit 3 via the first liquid pumping assembly 4, so that the purified liquid can be mixed in the condensing unit 1 and the gas-liquid
  • a primary circulation path is formed between the unit 2 and the separation unit 3; the purification liquid is circulated in the purification device without constantly replenishing new purification liquid.
  • the condensing unit 1 includes a cooling cylinder 11, a slow flow cylinder 12 disposed in the cooling cylinder 11 and a liquid-phase spray end 13, and a first cooling cavity is formed around the periphery of the slow flow cylinder 12 and the inner wall of the cooling cylinder 11 14.
  • a second cooling cavity 15 communicating with the first cooling cavity 14 is formed between the top surface of the slow flow cylinder 12 and the inner top surface of the cooling cylinder 11.
  • the first cooling cavity 14 is provided with a separation unit 3
  • the connected liquid-phase spray end 13, the second cooling cavity 15 communicates with the top surface of the slow flow cylinder 12, the exhaust gas input end 16 of the cooling cylinder 11 communicates with the first cooling cavity 14, and enters through the exhaust gas input end 16
  • the exhaust gas is output through the first cooling cavity 14, the second cooling cavity 15, and the slow flow tube 12 in order to reduce the temperature of the exhaust gas.
  • a distribution plate 17 is provided between the inner top surface of the cooling cylinder 11 and the top surface of the slow flow cylinder 12, and a number of water holes are opened through the distribution plate 17 corresponding to the inner diameter of the slow flow cylinder 12. 171, the connecting end of the slow flow cylinder 12 and the cooling cylinder 11 is provided with a number of drainage holes 121 communicating with the first cooling cavity 14, and the side walls of the upper end of the cooling cylinder 11 are respectively provided with first inlets on both sides of the distribution plate 17.
  • liquid pipe mouth 18 and the second liquid inlet pipe mouth 19 communicate with the first cooling cavity 14 and the second cooling cavity 15 respectively
  • the liquid phase spraying End 13 is in communication with the first liquid inlet nozzle 18, and liquid phase spray end 13 comprises first shower pipe 131 and some first shower nozzles 132 that are fixed on the first shower pipe 131 at intervals, and the first shower pipe 131 communicates with the first liquid inlet nozzle 18 .
  • the middle part of the top of the cooling cylinder 11 is rotated to be provided with a rotating shaft 111, and the lower end of the rotating shaft 111 is fixed with a scraper 112 in contact with the surface of the distribution plate 17.
  • the upper end of 111 is fixedly provided with rotating handle 113, and the top of cooling tube 11 is provided with the cleaning hole that is convenient to cleaning distribution plate 17, and the opening and closing of cleaning hole is provided with cover plate 114.
  • the gas-liquid mixing unit 2 includes a mixer main body 21 and a second spray assembly 22 arranged inside the mixer main body 21.
  • the mixer main body 21 is generally conical, and the upper end of the mixer main body 21 is provided with two liquid inlets at intervals. 211, the upper end of the mixer main body 21 is located between the two liquid inlets 211 and is provided with an air inlet 212 communicating with the slow flow cylinder 12, and the lower end of the mixer main body 21 is provided with a liquid outlet 213 communicating with the separation unit 3
  • the second shower assembly 22 includes a second shower pipe 221 and a number of second shower heads 222, the second shower pipe 221 is in the shape of a semicircle, the inner diameter of the second shower pipe 221 gradually decreases, and the second shower pipe The end with a larger inner diameter of 221 communicates with a liquid inlet 211 , and several second spray heads 222 are evenly spaced and obliquely arranged on the side of the second spray pipe 221 close to the inner wall of the mixer main body 21
  • a cone 23 is provided inside the mixer main body 21 below the two second spray assemblies 22, and at least two connecting rods 231 are arranged on the circumference of the cone 23, and the cone 23 is connected to the
  • the main body 21 of the mixer is fixedly connected, and the liquid outlet 213 is fixed with a liquid dispensing block 24 , and a plurality of liquid distributing holes 241 are opened through the liquid distributing block 24 , and the liquid distributing holes 241 are set downward in a tapered shape.
  • the first pumping assembly 4 includes a first liquid pumping pipeline 41, a first liquid pumping body 42 communicated with the first liquid pumping pipeline 41, and a first liquid separating pipeline 43.
  • the first liquid pumping pipeline One end of 41 communicates with the lower end of the separation unit 3, and the other end of the first pumping pipeline 41 communicates with the first liquid inlet 18 and the second liquid inlet 19 via two first liquid distribution pipelines 43, respectively. .
  • the liquid storage tank 5 is connected with the gas-liquid mixing unit 2 and the separation unit 3, and the purification liquid in the liquid storage tank 5 is drawn into the gas-liquid mixing unit 2 to strengthen the contact area with the waste gas and improve the purification of the waste gas by the purification liquid
  • the purification liquid in the separation unit 3 can be pumped into the liquid storage tank 5, so that the purification liquid can be recycled in the purification device without constantly replenishing new purification Liquid, effectively reducing the cost of purification.
  • One end of the second liquid suction pipeline 61 communicates with the lower end of the liquid storage tank 5
  • the other end of the second liquid suction pipeline 61 communicates with the two liquid inlets 211 via two second liquid distribution pipelines 63 .
  • the third pumping assembly 7 includes a third liquid pumping pipeline 71 and a third liquid pumping pump body 72 communicated with the third liquid pumping pipeline 71, one end of the third liquid pumping pipeline 71 is connected to the liquid storage tank 5 The lower end of the third pumping pipeline 71 is communicated with the lower end of the separation unit 3 .
  • the liquid seal assembly 8 includes a liquid seal tank 81 and an air guide tube 82.
  • the side wall of the cooling cylinder 11 is also provided with a connecting nozzle 10 communicating with the first cooling cavity 14.
  • One end of the air guide tube 82 is connected to the connecting nozzle 10
  • the other end of the air guide tube 82 extends into the liquid seal tank 81 and is located below the liquid level of the purification liquid.
  • the side wall at the lower end of the separation unit 3 is provided with a liquid level sensor 31 and a processor 32, the liquid level sensor 31, the processor 32 and the third The liquid suction pump bodies 72 are electrically connected.
  • the processor 32 controls the third pump body 72 to pump the purified liquid in the separation unit 3 into the liquid storage tank 5 .
  • the lower end of the separation unit 3 is also connected with a fourth pump body 33 and a pH sensor 34, between the pH sensor 34, the fourth pump body 33 and the processor 32 Electrically connected, when the pH sensor 34 detects that the purified liquid reaches a certain pH value, the fourth pump body 33 can discharge the purified liquid from the lower end of the separation unit 3, thereby replacing it with a new purified liquid.
  • the exhaust gas enters the first cooling cavity 14 through the exhaust gas input port 16, and under the action of the first liquid pump body 42, the purified liquid in the separation unit 3 is introduced into the first spray pipe 131, A number of first nozzles 132 spray down the purification liquid to contact the rising waste gas for cooling and purification; at the same time, the waste gas also enters into the slow flow cylinder 12 through the slow flow cylinder 12 and enters through the second liquid inlet nozzle 19
  • the cooling liquid falls into the inside of the slow flow cylinder 12 through the water hole 171 on the distribution plate 17, and after the purification liquid dripped from the distribution plate 17 contacts the exhaust gas, it is cooled and purified again; the exhaust gas and the purification liquid pass through
  • the air inlet 212 on the mixer main body 21 enters into the mixer main body 21, and under the action of the second liquid suction pump body 62, the purified liquid in the liquid storage tank 5 is introduced into the second spray pipe 221, and several The second nozzle 222 sprays the purification liquid downward to form a swirling

Abstract

An exhaust gas treatment apparatus, comprising a condensing unit (1) for cooling exhaust gas, a gas-liquid mixing unit (2) for mixing the exhaust gas with a purifying liquid to form a turbulent flow state, and a separation unit (3) for separating the exhaust gas from the purifying liquid. The gas-liquid mixing unit (2) is communicated with the condensing unit (1) and the separation unit (3), respectively; the condensing unit (1) is communicated with the lower end of the separation unit (3) by means of a first liquid extraction assembly (4), so that the purifying liquid forms a circulation path among the condensing unit (1), the gas-liquid mixing unit (2), and the separation unit (3). The apparatus solves the problems that when existing washing apparatuses perform purification treatment on waste gas, a new purifying liquid needs to be continuously supplemented, and if a duration when the waste gas is in contact with the purifying liquid is short and the contact area is small, the low purification efficiency and high production costs are easily caused.

Description

一种废气处理装置A waste gas treatment device 技术领域technical field
本发明涉及废气处理技术领域,尤其涉及一种废气处理装置。The invention relates to the technical field of exhaust gas treatment, in particular to an exhaust gas treatment device.
背景技术Background technique
废气净化主要是指针对工业场所产生的工业废气诸如粉尘颗粒物、烟气烟尘、异味气体、有毒有害气体进行治理的工作,常见的废气净化有工厂烟尘废气净化、车间粉尘废气净化、有机废气净化、废气异味净化、酸碱废气净化、化工废气净化等,废气净化需要用到废气净化装置,废气净化装置内设置有吸附装置。Exhaust gas purification mainly refers to the treatment of industrial waste gas such as dust particles, flue gas, odorous gas, and toxic and harmful gases generated in industrial places. Common exhaust gas purification includes factory smoke and dust exhaust gas purification, workshop dust exhaust gas purification, organic waste gas purification, Exhaust gas odor purification, acid-base exhaust gas purification, chemical waste gas purification, etc., exhaust gas purification requires the use of exhaust gas purification devices, and adsorption devices are installed in the exhaust gas purification devices.
废气的排放会造成空气污染、危及环境下居民的身体健康,腐蚀建设建筑,乃至造成生产和生活的损失,目前人们迫切需要采取得力措施控制废气的排放,以遏制大气环境恶化的发展。The emission of waste gas will cause air pollution, endanger the health of residents in the environment, corrode construction, and even cause losses in production and life. At present, people urgently need to take effective measures to control the emission of waste gas to curb the development of the deterioration of the atmospheric environment.
现有技术专利申请号为201410495026.8的专利文献中记载,冷凝器具有尾气进口、位于尾气进口的上方的冷却水进口、位于尾气进口的下方的洗水出口和位于冷却水进口的上方的出气口;文丘里的上端口为进气口。文丘里的下端口为出料口,文丘里的进气口与冷凝器的出气口相连;进水管切向连接在文丘里的上部以便洗涤水切向进入到文丘里的上部。分离器上设有进料口、排液口和排气口。连接肘部与文丘里的下端口相连,连接肘部切向连接在分离器的进料口处。废气通过尾气进口进入到冷凝器内,由于废气的流动速度较快,在进行喷淋洗涤的过程中,不能对废气进行缓冲降速,会造成喷淋时废气与净化液相接触的时间较短且接触面积较小,废气不能得到有效地净化。同时,上述技术手段中,须不断补充新鲜的净化液,导致净化液的消耗量大,生产成本增高。According to the patent document of the prior art patent application number 201410495026.8, the condenser has an exhaust gas inlet, a cooling water inlet located above the exhaust gas inlet, a washing water outlet located below the exhaust gas inlet, and an air outlet located above the cooling water inlet; The upper port of the Venturi is the air inlet. The lower port of the Venturi is the outlet, and the inlet of the Venturi is connected to the gas outlet of the condenser; the water inlet pipe is tangentially connected to the upper part of the Venturi so that the washing water enters the upper part of the Venturi tangentially. The separator is provided with a feed port, a liquid discharge port and an exhaust port. The connecting elbow is connected to the lower port of the Venturi, and the connecting elbow is connected tangentially at the feed inlet of the separator. The exhaust gas enters the condenser through the exhaust gas inlet. Due to the fast flow of the exhaust gas, the exhaust gas cannot be buffered and slowed down during the spray washing process, which will cause the exhaust gas to contact the purification liquid for a short time during spraying. And the contact area is small, and the exhaust gas cannot be effectively purified. At the same time, in the above-mentioned technical means, fresh purification liquid must be constantly replenished, resulting in a large consumption of purification liquid and increased production costs.
发明内容Contents of the invention
有鉴于此,有必要提供一种废气处理装置,用以解决现有的洗涤装置对含酸废气进行净化处理时,需要不断补充新的净化液,若废气与净化液相接触的时间较短且接触面积较小,易造成净化效率低,生产成本增高的问题。In view of this, it is necessary to provide a waste gas treatment device to solve the problem that when the existing washing device purifies the acid-containing waste gas, it needs to continuously replenish new purification liquid. If the contact time between the waste gas and the purification liquid is short and The contact area is small, which is easy to cause the problems of low purification efficiency and high production cost.
本发明提供一种废气处理装置,包括供于冷却废气的冷凝单元、供于废气与净化液混合形成紊流状态的气液混合单元以及供于废气与净化液分离的分离单元;其中,The invention provides an exhaust gas treatment device, comprising a condensation unit for cooling exhaust gas, a gas-liquid mixing unit for mixing exhaust gas and purification liquid to form a turbulent state, and a separation unit for separating exhaust gas and purification liquid; wherein,
所述气液混合单元分别与冷凝单元和分离单元相连通,所述冷凝单元经由第一抽液组件与分离单元的下端相连通,以供所述净化液在冷凝单元、气液混合单元以及分离单元之间形成一次循环路径;The gas-liquid mixing unit communicates with the condensing unit and the separation unit respectively, and the condensing unit communicates with the lower end of the separation unit via the first liquid pumping assembly, so that the purified liquid can be separated in the condensing unit, the gas-liquid mixing unit, and the separation unit. A cycle path is formed between the units;
所述冷凝单元包括冷却筒,设于冷却筒内的缓流筒以及液相喷淋端,所述缓流筒的周侧与所述冷却筒内壁围合形成有第一冷却空腔,所述缓流筒的顶面与所述冷却筒内顶面之间形成有与第一冷却空腔相连通的第二冷却空腔,所述第一冷却空腔内设置有与所述分离单元相连通的所述液相喷淋端,所述第二冷却空腔与所述缓流筒的顶面相连通,所述冷却筒的废气输入端与所述第一冷却空腔相连通,通过废气输入端输入的废气依次经由所述第一冷却空腔、第二冷却空腔、缓流筒输出以降低所述废气的温度。The condensing unit includes a cooling cylinder, a slow-flow cylinder and a liquid-phase spray end arranged in the cooling cylinder, and a first cooling cavity is formed around the periphery of the slow-flow cylinder and the inner wall of the cooling cylinder. A second cooling cavity communicated with the first cooling cavity is formed between the top surface of the slow flow cylinder and the inner top surface of the cooling cylinder, and a cooling cavity communicating with the separation unit is provided in the first cooling cavity. The liquid-phase spray end of the second cooling cavity communicates with the top surface of the slow flow cylinder, the exhaust gas input end of the cooling cylinder communicates with the first cooling cavity, and the exhaust gas input end communicates with the first cooling cavity. The input exhaust gas is output through the first cooling cavity, the second cooling cavity and the slow flow tube in order to reduce the temperature of the exhaust gas.
进一步地,所述冷却筒内的内顶面与缓流筒的顶面之间设置有分布盘,所述分布盘对应缓流筒内径的区域内贯穿开设有若干通水孔,所述缓流筒与冷却筒的连接端开设有若干与第一冷却空腔相连通的排水孔,所述冷却筒上端的侧壁位于分布盘的两侧分别设有第一进液管口和第二进液管口,所述第一进液管口和第二进液管口分别与第一冷却空腔和第二冷却空腔相连通,所述液相喷淋端与第一进液管口相连通,所述液相喷淋端包括第一喷淋管和间隔固设于第一喷淋管上的若干第一喷头,所述第一喷淋管与第一进液管口相连通。Further, a distribution plate is provided between the inner top surface of the cooling cylinder and the top surface of the slow flow cylinder, and several water holes are opened through the distribution plate corresponding to the inner diameter of the slow flow cylinder. The connecting end of the cylinder and the cooling cylinder is provided with a number of drainage holes communicating with the first cooling cavity. Nozzle, the first liquid inlet nozzle and the second liquid inlet nozzle communicate with the first cooling cavity and the second cooling cavity respectively, and the liquid phase spray end communicates with the first liquid inlet nozzle , the liquid-phase spraying end includes a first spraying pipe and a plurality of first spraying heads fixed on the first spraying pipe at intervals, and the first spraying pipe communicates with the first liquid inlet nozzle.
进一步地,所述气液混合单元包括混合器主体以及设置于混合器主体内部的第二喷淋组件,所述混合器主体整体呈锥形,所述混合器主体的上端间隔设置有两进液口,所述混合器主体的上端位于两进液口之间设置有与缓流筒相连通的进气口,所述混合器主体的下端设置有与分离单元相连通的出液口,所述第二喷淋组件包括第二喷淋管和若干第二喷头,所述第二喷淋管呈半圆环状,所述第二喷淋管的内径逐渐减小,且所述第二喷淋管内径较大的一端与一进液口相连通,若干所述第二喷头均间隔倾斜设置于第二喷淋管靠近混合器主体内壁的一侧。Further, the gas-liquid mixing unit includes a mixer main body and a second spray assembly arranged inside the mixer main body. The mixer main body is generally conical in shape, and the upper end of the mixer main body is provided with two liquid inlets at intervals. The upper end of the mixer main body is located between the two liquid inlets and is provided with an air inlet connected to the slow flow cylinder, and the lower end of the mixer main body is provided with a liquid outlet connected to the separation unit. The second spray assembly includes a second spray pipe and several second spray heads, the second spray pipe is in the shape of a semicircle, the inner diameter of the second spray pipe decreases gradually, and the second spray pipe The end with a larger inner diameter communicates with a liquid inlet, and the plurality of second spray heads are arranged obliquely at intervals on the side of the second spray pipe close to the inner wall of the main body of the mixer.
进一步地,所述混合器主体内部位于两第二喷淋组件的下方设置有锥体,所述锥体的周向上设置有至少两连接杆,所述锥体经由连接杆与混合器主体固定连接,所述出液口内固设有分液块,所述分液块上贯穿开设有若干分液孔,所述分液孔呈锥形向下设置。Further, a cone is arranged inside the mixer body below the two second spray assemblies, and at least two connecting rods are arranged on the circumference of the cone, and the cone is fixedly connected to the mixer body via the connecting rods , a liquid separation block is fixed in the liquid outlet, and a number of liquid separation holes are opened through the liquid separation block, and the liquid separation holes are conically arranged downwards.
进一步地,还包括用于存储净化液的蓄液槽、第二抽液组件以及第三抽液组件,所述蓄液槽经由第二抽液组件与气液混合单元相连通,所述蓄液槽还经由第三抽液组件与分离单元的下端相连通,以供所述净化液在气液混合单元、分离单元以及蓄液槽之间形成二次循环路径。Further, it also includes a liquid storage tank for storing the purified liquid, a second liquid pumping component and a third liquid pumping component, the liquid storage tank communicates with the gas-liquid mixing unit through the second liquid pumping component, and the liquid storage The tank is also connected to the lower end of the separation unit via the third pumping component, so that the purified liquid can form a secondary circulation path between the gas-liquid mixing unit, the separation unit and the liquid storage tank.
进一步地,所述第一抽液组件包括第一抽液管路、与第一抽液管路相连通的第一抽液泵体以及第一分液管路,所述第一抽液管路的一端与分离单元的下端相连通,所述第一抽液管路的另一端经由两第一分液管路分别与第一进液管口和第二进液管口相连通;第二抽液组件包括第二抽液管路、与第二抽液管路相连通的第二抽液泵体以及第二分液管路,所述第二抽液管路的一端与蓄液槽的下端相连通,所述第二抽液管路的另一端经由两第二分液管路分别与两进液口相连通;所述第三抽液组件包括第三抽液管路以及与第三抽液管路相连通的 第三抽液泵体,所述第三抽液管路的一端与蓄液槽的下端相连通,所述第三抽液管路的另一端与与分离单元的下端相连通。Further, the first liquid suction assembly includes a first liquid suction pipeline, a first liquid suction pump body connected to the first liquid suction pipeline, and a first liquid distribution pipeline, and the first liquid suction pipeline One end of the first pumping line communicates with the lower end of the separation unit, and the other end of the first pumping line communicates with the first liquid inlet and the second liquid inlet respectively via two first liquid distribution lines; The liquid assembly includes a second liquid suction pipeline, a second liquid suction pump body connected to the second liquid suction pipeline, and a second liquid distribution pipeline, one end of the second liquid suction pipeline is connected to the lower end of the liquid storage tank The other end of the second pumping line is connected to the two liquid inlets respectively via two second liquid distribution lines; the third pumping assembly includes a third pumping line and a third pumping line The third liquid pump body connected with the liquid pipeline, one end of the third liquid suction pipeline is connected with the lower end of the liquid storage tank, and the other end of the third liquid suction pipeline is connected with the lower end of the separation unit Pass.
进一步地,还包括液封组件,所述液封组件包括液封罐和导气管,所述冷却筒的侧壁还开设有与第一冷却空腔相连通的连接管口,所述导气管的一端与连接管口相连通,所述导气管的另一端延伸至液封罐内位于净化液液面以下。Further, it also includes a liquid seal assembly, the liquid seal assembly includes a liquid seal tank and an air guide tube, the side wall of the cooling cylinder is also provided with a connecting nozzle that communicates with the first cooling cavity, and the air guide tube One end communicates with the connection nozzle, and the other end of the air guide tube extends into the liquid seal tank and is located below the liquid level of the purification liquid.
进一步地,所述分离单元下端的侧壁设有液位传感器和处理器,所述液位传感器、处理器以及第三抽液泵体之间电性连接。Further, the side wall at the lower end of the separation unit is provided with a liquid level sensor and a processor, and the liquid level sensor, the processor and the third pump body are electrically connected.
进一步地,所述分离单元的下端还连接有第四抽液泵体和酸碱度传感器,所述酸碱度传感器、第四抽液泵体以及处理器之间电性连接。Further, the lower end of the separation unit is also connected with a fourth pump body and a pH sensor, and the pH sensor, the fourth pump body and the processor are electrically connected.
进一步地,所述冷却筒顶端的中部转动设置有旋转轴,所述旋转轴的下端固设有与分布盘表面相接触的刮板,所述旋转轴的上端固设有转动手柄,所述冷却筒的顶端开设有便于对分布盘进行清扫的清洁孔,所述清洁孔上开闭设置有盖板。Further, the middle part of the top of the cooling cylinder is provided with a rotating shaft, the lower end of the rotating shaft is fixed with a scraper in contact with the surface of the distribution plate, the upper end of the rotating shaft is fixed with a rotating handle, and the cooling A cleaning hole is opened on the top of the cylinder to facilitate cleaning of the distribution plate, and a cover plate is arranged on the opening and closing of the cleaning hole.
本发明的有益效果是:本发明提供一种废气处理装置,气液混合单元分别与冷凝单元和分离单元相连通,冷凝单元经由第一抽液组件与分离单元的下端相连通,使得净化液在冷凝单元、气液混合单元以及分离单元之间形成一次循环路径,废气通过废气输入端依次经由所述第一冷却空腔、第二冷却空腔、缓流筒输出,延长了废气在冷凝单元内与净化液的接触时间和接触面积,同时,净化液在净化装置内循环使用,无需不断地补充新的净化液,有效地降低了净化成本。The beneficial effects of the present invention are: the present invention provides a waste gas treatment device, the gas-liquid mixing unit communicates with the condensing unit and the separating unit respectively, and the condensing unit communicates with the lower end of the separating unit via the first liquid pumping component, so that the purified liquid is A circulation path is formed between the condensing unit, the gas-liquid mixing unit and the separation unit, and the exhaust gas is output through the first cooling cavity, the second cooling cavity, and the slow flow cylinder through the input end of the exhaust gas, which prolongs the time spent by the exhaust gas in the condensing unit. At the same time, the purification liquid is recycled in the purification device, and there is no need to continuously replenish new purification liquid, which effectively reduces the purification cost.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明一种废气处理装置的结构示意图;Fig. 1 is a schematic structural view of a waste gas treatment device of the present invention;
图2是本发明冷凝器的结构示意图;Fig. 2 is the structural representation of condenser of the present invention;
图3是图2沿A-A向的剖视图;Fig. 3 is a sectional view along A-A direction of Fig. 2;
图4是本发明气液混合单元的结构示意图;Fig. 4 is the structural representation of gas-liquid mixing unit of the present invention;
图5是本发明气液混合单元的主视图;Fig. 5 is the front view of the gas-liquid mixing unit of the present invention;
图6是本发明分液块的剖视图;Fig. 6 is a sectional view of the liquid separation block of the present invention;
图7是本发明分布盘结构示意图。Fig. 7 is a schematic diagram of the structure of the distribution plate of the present invention.
具体实施方式detailed description
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the application and together with the embodiments of the present invention are used to explain the principle of the present invention and are not intended to limit the scope of the present invention.
本发明提供了一种废气处理装置,包括供于冷却废气的冷凝单元1、供于废气与净化液混合形成紊流状态的气液混合单元2以及供于废气与净化液分离的分离单元3。其中,气液混合单元2分别与冷凝单元1和分离单元3相连通,冷凝单元1经由第一抽液组件4与分离单元3的下端相连通,以供净化液在冷凝单元1、气液混合单元2以及分离单元3之间形成一次循环路径;使得净化液在净化装置内循环使用,无需不断地补充新的净化液。The invention provides an exhaust gas treatment device, comprising a condensation unit 1 for cooling exhaust gas, a gas-liquid mixing unit 2 for mixing exhaust gas and purification liquid to form a turbulent state, and a separation unit 3 for separating exhaust gas and purification liquid. Wherein, the gas-liquid mixing unit 2 communicates with the condensing unit 1 and the separation unit 3 respectively, and the condensing unit 1 communicates with the lower end of the separation unit 3 via the first liquid pumping assembly 4, so that the purified liquid can be mixed in the condensing unit 1 and the gas-liquid A primary circulation path is formed between the unit 2 and the separation unit 3; the purification liquid is circulated in the purification device without constantly replenishing new purification liquid.
冷凝单元1,其包括冷却筒11,设于冷却筒11内的缓流筒12以及液相喷淋端13,缓流筒12的周侧与冷却筒11内壁围合形成有第一冷却空腔14,缓流筒12的顶面与冷却筒11内顶面之间形成有与第一冷却空腔14相连通的第二冷却空腔15,第一冷却空腔14内设置有与分离单元3相连通的液相喷淋端13,第二冷却空腔15与缓流筒12的顶面相连通,冷却筒11的废气输入端16与第 一冷却空腔14相连通,通过废气输入端16输入的废气依次经由第一冷却空腔14、第二冷却空腔15、缓流筒12输出以降低废气的温度。The condensing unit 1 includes a cooling cylinder 11, a slow flow cylinder 12 disposed in the cooling cylinder 11 and a liquid-phase spray end 13, and a first cooling cavity is formed around the periphery of the slow flow cylinder 12 and the inner wall of the cooling cylinder 11 14. A second cooling cavity 15 communicating with the first cooling cavity 14 is formed between the top surface of the slow flow cylinder 12 and the inner top surface of the cooling cylinder 11. The first cooling cavity 14 is provided with a separation unit 3 The connected liquid-phase spray end 13, the second cooling cavity 15 communicates with the top surface of the slow flow cylinder 12, the exhaust gas input end 16 of the cooling cylinder 11 communicates with the first cooling cavity 14, and enters through the exhaust gas input end 16 The exhaust gas is output through the first cooling cavity 14, the second cooling cavity 15, and the slow flow tube 12 in order to reduce the temperature of the exhaust gas.
在本具体实施例中,冷却筒11内的内顶面与缓流筒12的顶面之间设置有分布盘17,分布盘17对应缓流筒12内径的区域内贯穿开设有若干通水孔171,缓流筒12与冷却筒11的连接端开设有若干与第一冷却空腔14相连通的排水孔121,冷却筒11上端的侧壁位于分布盘17的两侧分别设有第一进液管口18和第二进液管口19,第一进液管口18和第二进液管口19分别与第一冷却空腔14和第二冷却空腔15相连通,液相喷淋端13与第一进液管口18相连通,液相喷淋端13包括第一喷淋管131和间隔固设于第一喷淋管131上的若干第一喷头132,第一喷淋管131与第一进液管口18相连通。In this specific embodiment, a distribution plate 17 is provided between the inner top surface of the cooling cylinder 11 and the top surface of the slow flow cylinder 12, and a number of water holes are opened through the distribution plate 17 corresponding to the inner diameter of the slow flow cylinder 12. 171, the connecting end of the slow flow cylinder 12 and the cooling cylinder 11 is provided with a number of drainage holes 121 communicating with the first cooling cavity 14, and the side walls of the upper end of the cooling cylinder 11 are respectively provided with first inlets on both sides of the distribution plate 17. The liquid pipe mouth 18 and the second liquid inlet pipe mouth 19, the first liquid inlet pipe mouth 18 and the second liquid inlet pipe mouth 19 communicate with the first cooling cavity 14 and the second cooling cavity 15 respectively, and the liquid phase spraying End 13 is in communication with the first liquid inlet nozzle 18, and liquid phase spray end 13 comprises first shower pipe 131 and some first shower nozzles 132 that are fixed on the first shower pipe 131 at intervals, and the first shower pipe 131 communicates with the first liquid inlet nozzle 18 .
为了保证分布盘17上的通水孔171不被堵塞,冷却筒11顶端的中部转动设置有旋转轴111,旋转轴111的下端固设有与分布盘17表面相接触的刮板112,旋转轴111的上端固设有转动手柄113,冷却筒11的顶端开设有便于对分布盘17进行清扫的清洁孔,清洁孔上开闭设置有盖板114。In order to ensure that the water hole 171 on the distribution plate 17 is not blocked, the middle part of the top of the cooling cylinder 11 is rotated to be provided with a rotating shaft 111, and the lower end of the rotating shaft 111 is fixed with a scraper 112 in contact with the surface of the distribution plate 17. The upper end of 111 is fixedly provided with rotating handle 113, and the top of cooling tube 11 is provided with the cleaning hole that is convenient to cleaning distribution plate 17, and the opening and closing of cleaning hole is provided with cover plate 114.
气液混合单元2,其包括混合器主体21以及设置于混合器主体21内部的第二喷淋组件22,混合器主体21整体呈锥形,混合器主体21的上端间隔设置有两进液口211,混合器主体21的上端位于两进液口211之间设置有与缓流筒12相连通的进气口212,混合器主体21的下端设置有与分离单元3相连通的出液口213,第二喷淋组件22包括第二喷淋管221和若干第二喷头222,第二喷淋管221呈半圆环状,第二喷淋管221的内径逐渐减小,且第二喷淋管221内径较大的一端与一进液口211相连通,若干第二喷头222均间隔倾斜设置于第二喷淋管221靠近混合器主体21内壁的一侧。The gas-liquid mixing unit 2 includes a mixer main body 21 and a second spray assembly 22 arranged inside the mixer main body 21. The mixer main body 21 is generally conical, and the upper end of the mixer main body 21 is provided with two liquid inlets at intervals. 211, the upper end of the mixer main body 21 is located between the two liquid inlets 211 and is provided with an air inlet 212 communicating with the slow flow cylinder 12, and the lower end of the mixer main body 21 is provided with a liquid outlet 213 communicating with the separation unit 3 , the second shower assembly 22 includes a second shower pipe 221 and a number of second shower heads 222, the second shower pipe 221 is in the shape of a semicircle, the inner diameter of the second shower pipe 221 gradually decreases, and the second shower pipe The end with a larger inner diameter of 221 communicates with a liquid inlet 211 , and several second spray heads 222 are evenly spaced and obliquely arranged on the side of the second spray pipe 221 close to the inner wall of the mixer main body 21 .
在本具体实施例中,混合器主体21内部位于两第二喷淋组件22的下方设 置有锥体23,锥体23的周向上设置有至少两连接杆231,锥体23经由连接杆231与混合器主体21固定连接,出液口213内固设有分液块24,分液块24上贯穿开设有若干分液孔241,分液孔241呈锥形向下设置。In this specific embodiment, a cone 23 is provided inside the mixer main body 21 below the two second spray assemblies 22, and at least two connecting rods 231 are arranged on the circumference of the cone 23, and the cone 23 is connected to the The main body 21 of the mixer is fixedly connected, and the liquid outlet 213 is fixed with a liquid dispensing block 24 , and a plurality of liquid distributing holes 241 are opened through the liquid distributing block 24 , and the liquid distributing holes 241 are set downward in a tapered shape.
第一抽液组件4,其包括第一抽液管路41、与第一抽液管路41相连通的第一抽液泵体42以及第一分液管路43,第一抽液管路41的一端与分离单元3的下端相连通,第一抽液管路41的另一端经由两第一分液管路43分别与第一进液管口18和第二进液管口19相连通。The first pumping assembly 4 includes a first liquid pumping pipeline 41, a first liquid pumping body 42 communicated with the first liquid pumping pipeline 41, and a first liquid separating pipeline 43. The first liquid pumping pipeline One end of 41 communicates with the lower end of the separation unit 3, and the other end of the first pumping pipeline 41 communicates with the first liquid inlet 18 and the second liquid inlet 19 via two first liquid distribution pipelines 43, respectively. .
蓄液槽5,其与气液混合单元2和分离单元3相连通,蓄液槽5内的净化液抽入气液混合单元2内可强化与废气的接触面积,提高净化液对废气的净化效率,同时,当分离单元3内的净化液聚集一定高度时,分离单元3内净化液可抽到蓄液槽5内,可使净化液在净化装置内循环使用,无需不断地补充新的净化液,有效地降低了净化成本。The liquid storage tank 5 is connected with the gas-liquid mixing unit 2 and the separation unit 3, and the purification liquid in the liquid storage tank 5 is drawn into the gas-liquid mixing unit 2 to strengthen the contact area with the waste gas and improve the purification of the waste gas by the purification liquid At the same time, when the purification liquid in the separation unit 3 accumulates to a certain height, the purification liquid in the separation unit 3 can be pumped into the liquid storage tank 5, so that the purification liquid can be recycled in the purification device without constantly replenishing new purification Liquid, effectively reducing the cost of purification.
第二抽液组件6,第二抽液组件6,其包括第二抽液管路61、与第二抽液管路61相连通的第二抽液泵体62以及第二分液管路63,第二抽液管路61的一端与蓄液槽5的下端相连通,第二抽液管路61的另一端经由两第二分液管路63分别与两进液口211相连通。The second liquid pumping assembly 6, the second liquid pumping assembly 6, which includes a second liquid pumping pipeline 61, a second liquid pumping pump body 62 communicated with the second liquid pumping pipeline 61, and a second liquid separating pipeline 63 One end of the second liquid suction pipeline 61 communicates with the lower end of the liquid storage tank 5 , and the other end of the second liquid suction pipeline 61 communicates with the two liquid inlets 211 via two second liquid distribution pipelines 63 .
第三抽液组件7,其包括第三抽液管路71以及与第三抽液管路71相连通的第三抽液泵体72,第三抽液管路71的一端与蓄液槽5的下端相连通,第三抽液管路71的另一端与与分离单元3的下端相连通。The third pumping assembly 7 includes a third liquid pumping pipeline 71 and a third liquid pumping pump body 72 communicated with the third liquid pumping pipeline 71, one end of the third liquid pumping pipeline 71 is connected to the liquid storage tank 5 The lower end of the third pumping pipeline 71 is communicated with the lower end of the separation unit 3 .
液封组件8,其包括液封罐81和导气管82,冷却筒11的侧壁还开设有与第一冷却空腔14相连通的连接管口10,导气管82的一端与连接管口10相连通,导气管82的另一端延伸至液封罐81内位于净化液液面以下。The liquid seal assembly 8 includes a liquid seal tank 81 and an air guide tube 82. The side wall of the cooling cylinder 11 is also provided with a connecting nozzle 10 communicating with the first cooling cavity 14. One end of the air guide tube 82 is connected to the connecting nozzle 10 The other end of the air guide tube 82 extends into the liquid seal tank 81 and is located below the liquid level of the purification liquid.
在上述技术方案的基础上,考虑到分离单元3下端净化液的高度不便控制, 分离单元3下端的侧壁设有液位传感器31和处理器32,液位传感器31、处理器32以及第三抽液泵体72之间电性连接。当液位传感器31检测到分离单元3下端净化液的到达一定高度时,处理器32控制第三抽液泵体72将分离单元3内的净化液抽到蓄液槽5内。为了避免净化液被完全中和而失去净化效果,分离单元3的下端还连接有第四抽液泵体33和酸碱度传感器34,酸碱度传感器34、第四抽液泵体33以及处理器32之间电性连接,当酸碱度传感器34检测到净化液到达一定ph值时,第四抽液泵体33可将分离单元3下端的净化液排出,从而替换新的净化液。On the basis of the above-mentioned technical scheme, considering the inconvenient control of the height of the purified liquid at the lower end of the separation unit 3, the side wall at the lower end of the separation unit 3 is provided with a liquid level sensor 31 and a processor 32, the liquid level sensor 31, the processor 32 and the third The liquid suction pump bodies 72 are electrically connected. When the liquid level sensor 31 detects that the purified liquid at the lower end of the separation unit 3 reaches a certain height, the processor 32 controls the third pump body 72 to pump the purified liquid in the separation unit 3 into the liquid storage tank 5 . In order to avoid that the purification liquid is completely neutralized and loses the purification effect, the lower end of the separation unit 3 is also connected with a fourth pump body 33 and a pH sensor 34, between the pH sensor 34, the fourth pump body 33 and the processor 32 Electrically connected, when the pH sensor 34 detects that the purified liquid reaches a certain pH value, the fourth pump body 33 can discharge the purified liquid from the lower end of the separation unit 3, thereby replacing it with a new purified liquid.
在实际使用过程中,废气通过废气输入端16进入到第一冷却空腔14内,第一抽液泵体42的作用下,将分离单元3内的净化液导入第一喷淋管131内,若干第一喷头132向下喷出净化液与上升的废气相接触,进行降温和净化;同时,废气还经由缓流筒12的进入到缓流筒12内部,通过第二进液管口19进入的冷却液经由分布盘17上的通水孔171落入到缓流筒12的内部,从分布盘17上滴落的净化液与废气接触后,再进行一次降温和净化;废气和净化液经由混合器主体21上的进气口212进入到混合器主体21内,在第二抽液泵体62的作用下,将蓄液槽5内的净化液导入第二喷淋管221内,若干第二喷头222向下喷出净化液在混合器主体21内形成旋流,冲击锥体23后被打散,增加与废气的接触面积,废气和净化液通过出液口213进入到分离单元3内,净化后的废气从分离单元3上端排出,净化液在分离单元3底部收集;当分离单元3内的净化液聚集到一定高度时,第三抽液泵体72将分离单元3内的净化液输送至蓄液槽5内供循环使用。During actual use, the exhaust gas enters the first cooling cavity 14 through the exhaust gas input port 16, and under the action of the first liquid pump body 42, the purified liquid in the separation unit 3 is introduced into the first spray pipe 131, A number of first nozzles 132 spray down the purification liquid to contact the rising waste gas for cooling and purification; at the same time, the waste gas also enters into the slow flow cylinder 12 through the slow flow cylinder 12 and enters through the second liquid inlet nozzle 19 The cooling liquid falls into the inside of the slow flow cylinder 12 through the water hole 171 on the distribution plate 17, and after the purification liquid dripped from the distribution plate 17 contacts the exhaust gas, it is cooled and purified again; the exhaust gas and the purification liquid pass through The air inlet 212 on the mixer main body 21 enters into the mixer main body 21, and under the action of the second liquid suction pump body 62, the purified liquid in the liquid storage tank 5 is introduced into the second spray pipe 221, and several The second nozzle 222 sprays the purification liquid downward to form a swirling flow in the mixer main body 21, and is broken up after hitting the cone 23, increasing the contact area with the exhaust gas, and the exhaust gas and purification liquid enter the separation unit 3 through the liquid outlet 213 , the purified waste gas is discharged from the upper end of the separation unit 3, and the purification liquid is collected at the bottom of the separation unit 3; Transported to the storage tank 5 for recycling.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本、技术领域的技术人员在本发明揭露的技术范围内,可轻 易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any changes that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention Or replacement, all should be covered within the protection scope of the present invention.

Claims (10)

  1. 一种废气处理装置,其特征在于,包括供于冷却废气的冷凝单元、供于废气与净化液混合形成紊流状态的气液混合单元以及供于废气与净化液分离的分离单元;其中,An exhaust gas treatment device, characterized in that it includes a condensation unit for cooling exhaust gas, a gas-liquid mixing unit for mixing exhaust gas and purification liquid to form a turbulent state, and a separation unit for separating exhaust gas and purification liquid; wherein,
    所述气液混合单元分别与冷凝单元和分离单元相连通,所述冷凝单元经由第一抽液组件与分离单元的下端相连通,以供所述净化液在冷凝单元、气液混合单元以及分离单元之间形成一次循环路径;The gas-liquid mixing unit communicates with the condensing unit and the separation unit respectively, and the condensing unit communicates with the lower end of the separation unit via the first liquid pumping assembly, so that the purified liquid can be separated in the condensing unit, the gas-liquid mixing unit, and the separation unit. A cycle path is formed between the units;
    所述冷凝单元包括冷却筒,设于冷却筒内的缓流筒以及液相喷淋端,所述缓流筒的周侧与所述冷却筒内壁围合形成有第一冷却空腔,所述缓流筒的顶面与所述冷却筒内顶面之间形成有与第一冷却空腔相连通的第二冷却空腔,所述第一冷却空腔内设置有与所述分离单元相连通的所述液相喷淋端,所述第二冷却空腔与所述缓流筒的顶面相连通,所述冷却筒的废气输入端与所述第一冷却空腔相连通,通过废气输入端输入的废气依次经由所述第一冷却空腔、第二冷却空腔、缓流筒输出以降低所述废气的温度。The condensing unit includes a cooling cylinder, a slow-flow cylinder and a liquid-phase spray end arranged in the cooling cylinder, and a first cooling cavity is formed around the periphery of the slow-flow cylinder and the inner wall of the cooling cylinder. A second cooling cavity communicated with the first cooling cavity is formed between the top surface of the slow flow cylinder and the inner top surface of the cooling cylinder, and a cooling cavity communicating with the separation unit is provided in the first cooling cavity. The liquid-phase spray end of the second cooling cavity communicates with the top surface of the slow flow cylinder, the exhaust gas input end of the cooling cylinder communicates with the first cooling cavity, and the exhaust gas input end communicates with the first cooling cavity. The input exhaust gas is output through the first cooling cavity, the second cooling cavity and the slow flow tube in order to reduce the temperature of the exhaust gas.
  2. 根据权利要求1所述的一种废气处理装置,其特征在于,所述冷却筒内的内顶面与缓流筒的顶面之间设置有分布盘,所述分布盘对应缓流筒内径的区域内贯穿开设有若干通水孔,所述缓流筒与冷却筒的连接端开设有若干与第一冷却空腔相连通的排水孔,所述冷却筒上端的侧壁位于分布盘的两侧分别设有第一进液管口和第二进液管口,所述第一进液管口和第二进液管口分别与第一冷却空腔和第二冷却空腔相连通,所述液相喷淋端与第一进液管口相连通,所述液相喷淋端包括第一喷淋管和间隔固设于第一喷淋管上的若干第一喷头,所述第一喷淋管与第一进液管口相连通。The exhaust gas treatment device according to claim 1, wherein a distribution plate is arranged between the inner top surface of the cooling tube and the top surface of the slow flow tube, and the distribution plate corresponds to the inner diameter of the slow flow tube A number of water holes are opened in the area, and the connecting end of the slow flow tube and the cooling tube is provided with a number of drainage holes communicating with the first cooling cavity, and the side walls of the upper end of the cooling tube are located on both sides of the distribution plate A first liquid inlet nozzle and a second liquid inlet nozzle are respectively provided, and the first liquid inlet nozzle and the second liquid inlet nozzle communicate with the first cooling cavity and the second cooling cavity respectively, and the The liquid-phase spray end is connected with the first liquid inlet pipe, and the liquid-phase spray end includes a first spray pipe and a plurality of first spray heads fixed on the first spray pipe at intervals. The shower pipe is in communication with the first liquid inlet pipe port.
  3. 根据权利要求2所述的一种废气处理装置,其特征在于,所述气液混合单元包括混合器主体以及设置于混合器主体内部的第二喷淋组件,所述混合器 主体整体呈锥形,所述混合器主体的上端间隔设置有两进液口,所述混合器主体的上端位于两进液口之间设置有与缓流筒相连通的进气口,所述混合器主体的下端设置有与分离单元相连通的出液口,所述第二喷淋组件包括第二喷淋管和若干第二喷头,所述第二喷淋管呈半圆环状,所述第二喷淋管的内径逐渐减小,且所述第二喷淋管内径较大的一端与一进液口相连通,若干所述第二喷头均间隔倾斜设置于第二喷淋管靠近混合器主体内壁的一侧。The exhaust gas treatment device according to claim 2, wherein the gas-liquid mixing unit comprises a mixer body and a second spray assembly arranged inside the mixer body, and the mixer body has a conical shape as a whole , the upper end of the mixer main body is provided with two liquid inlets at intervals, the upper end of the mixer main body is located between the two liquid inlets, and an air inlet connected to the slow flow cylinder is provided at the upper end of the mixer main body, and the lower end of the mixer main body A liquid outlet connected to the separation unit is provided, the second spray assembly includes a second spray pipe and several second spray heads, the second spray pipe is in the shape of a semicircle, and the second spray pipe The inner diameter of the second spray pipe gradually decreases, and the end with a larger inner diameter of the second spray pipe is connected to a liquid inlet, and several second spray heads are arranged obliquely at intervals on one side of the second spray pipe close to the inner wall of the main body of the mixer. side.
  4. 根据权利要求3所述的一种废气处理装置,其特征在于,所述混合器主体内部位于两第二喷淋组件的下方设置有锥体,所述锥体的周向上设置有至少两连接杆,所述锥体经由连接杆与混合器主体固定连接,所述出液口内固设有分液块,所述分液块上贯穿开设有若干分液孔,所述分液孔呈锥形向下设置。The exhaust gas treatment device according to claim 3, wherein a cone is arranged inside the mixer body below the two second spray assemblies, and at least two connecting rods are arranged on the circumference of the cone , the cone is fixedly connected to the main body of the mixer via a connecting rod, a liquid separation block is fixed in the liquid outlet, and a number of liquid separation holes are opened through the liquid separation block, and the liquid separation holes are conical toward Next settings.
  5. 根据权利要求3所述的一种废气处理装置,其特征在于,还包括用于存储净化液的蓄液槽、第二抽液组件以及第三抽液组件,所述蓄液槽经由第二抽液组件与气液混合单元相连通,所述蓄液槽还经由第三抽液组件与分离单元的下端相连通,以供所述净化液在气液混合单元、分离单元以及蓄液槽之间形成二次循环路径。The exhaust gas treatment device according to claim 3, further comprising a liquid storage tank for storing the purification liquid, a second liquid pumping assembly, and a third liquid pumping assembly, the liquid storage tank passes through the second pumping The liquid component is connected to the gas-liquid mixing unit, and the liquid storage tank is also connected to the lower end of the separation unit through the third liquid pumping component, so that the purified liquid can flow between the gas-liquid mixing unit, the separation unit and the liquid storage tank Form a secondary circulation path.
  6. 根据权利要求5所述的一种废气处理装置,其特征在于,所述第一抽液组件包括第一抽液管路、与第一抽液管路相连通的第一抽液泵体以及第一分液管路,所述第一抽液管路的一端与分离单元的下端相连通,所述第一抽液管路的另一端经由两第一分液管路分别与第一进液管口和第二进液管口相连通;第二抽液组件包括第二抽液管路、与第二抽液管路相连通的第二抽液泵体以及第二分液管路,所述第二抽液管路的一端与蓄液槽的下端相连通,所述第二抽液管路的另一端经由两第二分液管路分别与两进液口相连通;所述第三抽液组件包括第三抽液管路以及与第三抽液管路相连通的第三抽液泵体,所述第三抽液 管路的一端与蓄液槽的下端相连通,所述第三抽液管路的另一端与与分离单元的下端相连通。The exhaust gas treatment device according to claim 5, wherein the first liquid pumping assembly comprises a first liquid pumping pipeline, a first liquid pumping body communicated with the first liquid pumping pipeline, and a second A liquid distribution pipeline, one end of the first liquid suction pipeline is connected to the lower end of the separation unit, and the other end of the first liquid suction pipeline is respectively connected to the first liquid inlet pipe through two first liquid distribution pipelines. The mouth is connected with the second liquid inlet pipe port; the second liquid pumping assembly includes a second liquid pumping pipeline, a second liquid pumping body and a second liquid distribution pipeline communicated with the second liquid suction pipeline, and the One end of the second pumping line communicates with the lower end of the liquid storage tank, and the other end of the second pumping line communicates with the two liquid inlets respectively via two second liquid distribution lines; the third pumping line The liquid assembly includes a third liquid suction pipeline and a third liquid suction pump body connected with the third liquid suction pipeline, one end of the third liquid suction pipeline communicates with the lower end of the liquid storage tank, and the third The other end of the pumping pipeline communicates with the lower end of the separation unit.
  7. 根据权利要求1所述的一种废气处理装置,其特征在于,还包括液封组件,所述液封组件包括液封罐和导气管,所述冷却筒的侧壁还开设有与第一冷却空腔相连通的连接管口,所述导气管的一端与连接管口相连通,所述导气管的另一端延伸至液封罐内位于净化液液面以下。The exhaust gas treatment device according to claim 1, further comprising a liquid seal assembly, the liquid seal assembly includes a liquid seal tank and an air duct, and the side wall of the cooling cylinder is also provided with a The cavity is connected to a connection nozzle, one end of the air guide tube is connected to the connection nozzle, and the other end of the air guide tube extends into the liquid seal tank and is located below the liquid level of the purification liquid.
  8. 根据权利要求6所述的一种废气处理装置,其特征在于,所述分离单元下端的侧壁设有液位传感器和处理器,所述液位传感器、处理器以及第三抽液泵体之间电性连接。The exhaust gas treatment device according to claim 6, characterized in that, the side wall at the lower end of the separation unit is provided with a liquid level sensor and a processor, and the liquid level sensor, the processor and the third liquid suction pump body Electrical connection between.
  9. 根据权利要求8所述的一种废气处理装置,其特征在于,所述分离单元的下端还连接有第四抽液泵体和酸碱度传感器,所述酸碱度传感器、第四抽液泵体以及处理器之间电性连接。The exhaust gas treatment device according to claim 8, characterized in that, the lower end of the separation unit is also connected with a fourth liquid suction pump body and a pH sensor, and the pH sensor, the fourth liquid suction pump body and the processor electrical connection between.
  10. 根据权利要求2所述的一种废气处理装置,其特征在于,所述冷却筒顶端的中部转动设置有旋转轴,所述旋转轴的下端固设有与分布盘表面相接触的刮板,所述旋转轴的上端固设有转动手柄,所述冷却筒的顶端开设有便于对分布盘进行清扫的清洁孔,所述清洁孔上开闭设置有盖板。An exhaust gas treatment device according to claim 2, characterized in that, the middle part of the top of the cooling cylinder is provided with a rotating shaft, and the lower end of the rotating shaft is fixed with a scraper in contact with the surface of the distribution plate, so that The upper end of the rotating shaft is fixed with a rotating handle, and the top end of the cooling cylinder is provided with a cleaning hole for cleaning the distribution plate, and a cover plate is arranged on the opening and closing of the cleaning hole.
PCT/CN2021/103657 2021-06-25 2021-06-30 Exhaust gas treatment apparatus WO2022267090A1 (en)

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