WO2022265078A1 - Polyvinyl acetal resin film - Google Patents
Polyvinyl acetal resin film Download PDFInfo
- Publication number
- WO2022265078A1 WO2022265078A1 PCT/JP2022/024196 JP2022024196W WO2022265078A1 WO 2022265078 A1 WO2022265078 A1 WO 2022265078A1 JP 2022024196 W JP2022024196 W JP 2022024196W WO 2022265078 A1 WO2022265078 A1 WO 2022265078A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyvinyl acetal
- group
- film
- mass
- polyoxyalkylene group
- Prior art date
Links
- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 155
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 title claims abstract description 142
- 239000011354 acetal resin Substances 0.000 title claims abstract description 63
- 229920006324 polyoxymethylene Polymers 0.000 title claims abstract description 63
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 43
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 40
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 37
- XCPFSALHURPPJE-UHFFFAOYSA-N (3,5-ditert-butyl-4-hydroxyphenyl) propanoate Chemical compound CCC(=O)OC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 XCPFSALHURPPJE-UHFFFAOYSA-N 0.000 claims abstract description 12
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims abstract 3
- 229920005989 resin Polymers 0.000 claims description 95
- 239000011347 resin Substances 0.000 claims description 95
- 150000001241 acetals Chemical class 0.000 claims description 86
- 239000005340 laminated glass Substances 0.000 claims description 60
- -1 oxypropylene group Chemical group 0.000 claims description 43
- 239000004014 plasticizer Substances 0.000 claims description 39
- 239000011521 glass Substances 0.000 claims description 33
- 239000011229 interlayer Substances 0.000 claims description 26
- 125000006353 oxyethylene group Chemical group 0.000 claims description 8
- 230000006866 deterioration Effects 0.000 abstract description 17
- 238000004383 yellowing Methods 0.000 abstract description 8
- 239000010408 film Substances 0.000 description 133
- 150000001299 aldehydes Chemical class 0.000 description 32
- 239000010410 layer Substances 0.000 description 22
- 238000010438 heat treatment Methods 0.000 description 17
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 13
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 12
- 238000005259 measurement Methods 0.000 description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 11
- 125000004036 acetal group Chemical group 0.000 description 11
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 11
- 230000009477 glass transition Effects 0.000 description 11
- 125000005702 oxyalkylene group Chemical group 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 9
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 8
- 239000005357 flat glass Substances 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- 150000007524 organic acids Chemical class 0.000 description 8
- 150000005846 sugar alcohols Polymers 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 239000004372 Polyvinyl alcohol Substances 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 235000005985 organic acids Nutrition 0.000 description 7
- 229920002451 polyvinyl alcohol Polymers 0.000 description 7
- 239000011342 resin composition Substances 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 238000004128 high performance liquid chromatography Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 125000000962 organic group Chemical group 0.000 description 5
- 229920000515 polycarbonate Polymers 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 3
- 150000002334 glycols Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 3
- 229920001515 polyalkylene glycol Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 125000004434 sulfur atom Chemical group 0.000 description 3
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 3
- GCDUWJFWXVRGSM-UHFFFAOYSA-N 2-[2-(2-heptanoyloxyethoxy)ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOC(=O)CCCCCC GCDUWJFWXVRGSM-UHFFFAOYSA-N 0.000 description 2
- YJGHMLJGPSVSLF-UHFFFAOYSA-N 2-[2-(2-octanoyloxyethoxy)ethoxy]ethyl octanoate Chemical compound CCCCCCCC(=O)OCCOCCOCCOC(=O)CCCCCCC YJGHMLJGPSVSLF-UHFFFAOYSA-N 0.000 description 2
- JEYLQCXBYFQJRO-UHFFFAOYSA-N 2-[2-[2-(2-ethylbutanoyloxy)ethoxy]ethoxy]ethyl 2-ethylbutanoate Chemical compound CCC(CC)C(=O)OCCOCCOCCOC(=O)C(CC)CC JEYLQCXBYFQJRO-UHFFFAOYSA-N 0.000 description 2
- SSKNCQWPZQCABD-UHFFFAOYSA-N 2-[2-[2-(2-heptanoyloxyethoxy)ethoxy]ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOCCOC(=O)CCCCCC SSKNCQWPZQCABD-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000006359 acetalization reaction Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 125000004437 phosphorous atom Chemical group 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- KZVBBTZJMSWGTK-UHFFFAOYSA-N 1-[2-(2-butoxyethoxy)ethoxy]butane Chemical compound CCCCOCCOCCOCCCC KZVBBTZJMSWGTK-UHFFFAOYSA-N 0.000 description 1
- DLZBUNUDESZERL-UHFFFAOYSA-N 1-o-heptyl 6-o-nonyl hexanedioate Chemical compound CCCCCCCCCOC(=O)CCCCC(=O)OCCCCCCC DLZBUNUDESZERL-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SPSPIUSUWPLVKD-UHFFFAOYSA-N 2,3-dibutyl-6-methylphenol Chemical compound CCCCC1=CC=C(C)C(O)=C1CCCC SPSPIUSUWPLVKD-UHFFFAOYSA-N 0.000 description 1
- OXQGTIUCKGYOAA-UHFFFAOYSA-N 2-Ethylbutanoic acid Chemical compound CCC(CC)C(O)=O OXQGTIUCKGYOAA-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- VFBJXXJYHWLXRM-UHFFFAOYSA-N 2-[2-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]ethylsulfanyl]ethyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCCSCCOC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 VFBJXXJYHWLXRM-UHFFFAOYSA-N 0.000 description 1
- LGYNIFWIKSEESD-UHFFFAOYSA-N 2-ethylhexanal Chemical compound CCCCC(CC)C=O LGYNIFWIKSEESD-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-M 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=CC(CCC([O-])=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-M 0.000 description 1
- GPZYYYGYCRFPBU-UHFFFAOYSA-N 6-Hydroxyflavone Chemical compound C=1C(=O)C2=CC(O)=CC=C2OC=1C1=CC=CC=C1 GPZYYYGYCRFPBU-UHFFFAOYSA-N 0.000 description 1
- SXKCDRRSQHPBOI-UHFFFAOYSA-N 6-o-cyclohexyl 1-o-hexyl hexanedioate Chemical compound CCCCCCOC(=O)CCCCC(=O)OC1CCCCC1 SXKCDRRSQHPBOI-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 239000004801 Chlorinated PVC Substances 0.000 description 1
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 1
- QVHMSMOUDQXMRS-UHFFFAOYSA-N PPG n4 Chemical compound CC(O)COC(C)COC(C)COC(C)CO QVHMSMOUDQXMRS-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- FRQDZJMEHSJOPU-UHFFFAOYSA-N Triethylene glycol bis(2-ethylhexanoate) Chemical compound CCCCC(CC)C(=O)OCCOCCOCCOC(=O)C(CC)CCCC FRQDZJMEHSJOPU-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- FSRKEDYWZHGEGG-UHFFFAOYSA-N [2-(8-methylnonyl)phenyl] dihydrogen phosphate Chemical compound CC(C)CCCCCCCC1=CC=CC=C1OP(O)(O)=O FSRKEDYWZHGEGG-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229920000457 chlorinated polyvinyl chloride Polymers 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- MLUCVPSAIODCQM-NSCUHMNNSA-N crotonaldehyde Chemical compound C\C=C\C=O MLUCVPSAIODCQM-NSCUHMNNSA-N 0.000 description 1
- MLUCVPSAIODCQM-UHFFFAOYSA-N crotonaldehyde Natural products CC=CC=O MLUCVPSAIODCQM-UHFFFAOYSA-N 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- XWVQUJDBOICHGH-UHFFFAOYSA-N dioctyl nonanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCC(=O)OCCCCCCCC XWVQUJDBOICHGH-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LPUZTLKYAOOFDX-QXMHVHEDSA-N ethenyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC=C LPUZTLKYAOOFDX-QXMHVHEDSA-N 0.000 description 1
- YCUBDDIKWLELPD-UHFFFAOYSA-N ethenyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=C YCUBDDIKWLELPD-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UJRIYYLGNDXVTA-UHFFFAOYSA-N ethenyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OC=C UJRIYYLGNDXVTA-UHFFFAOYSA-N 0.000 description 1
- LZWYWAIOTBEZFN-UHFFFAOYSA-N ethenyl hexanoate Chemical compound CCCCCC(=O)OC=C LZWYWAIOTBEZFN-UHFFFAOYSA-N 0.000 description 1
- QBDADGJLZNIRFQ-UHFFFAOYSA-N ethenyl octanoate Chemical compound CCCCCCCC(=O)OC=C QBDADGJLZNIRFQ-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
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- 239000003292 glue Substances 0.000 description 1
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- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- OJXOOFXUHZAXLO-UHFFFAOYSA-M magnesium;1-bromo-3-methanidylbenzene;bromide Chemical compound [Mg+2].[Br-].[CH2-]C1=CC=CC(Br)=C1 OJXOOFXUHZAXLO-UHFFFAOYSA-M 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
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- 238000002156 mixing Methods 0.000 description 1
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- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
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- MBAUOPQYSQVYJV-UHFFFAOYSA-N octyl 3-[4-hydroxy-3,5-di(propan-2-yl)phenyl]propanoate Chemical compound OC1=C(C=C(C=C1C(C)C)CCC(=O)OCCCCCCCC)C(C)C MBAUOPQYSQVYJV-UHFFFAOYSA-N 0.000 description 1
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- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
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- MXNUCYGENRZCBO-UHFFFAOYSA-M sodium;ethene;2-methylprop-2-enoate Chemical compound [Na+].C=C.CC(=C)C([O-])=O MXNUCYGENRZCBO-UHFFFAOYSA-M 0.000 description 1
- GRONZTPUWOOUFQ-UHFFFAOYSA-M sodium;methanol;hydroxide Chemical compound [OH-].[Na+].OC GRONZTPUWOOUFQ-UHFFFAOYSA-M 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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- 150000004072 triols Chemical class 0.000 description 1
- OXFUXNFMHFCELM-UHFFFAOYSA-N tripropan-2-yl phosphate Chemical compound CC(C)OP(=O)(OC(C)C)OC(C)C OXFUXNFMHFCELM-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
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- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/14—Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
Definitions
- the present invention relates to a polyvinyl acetal resin film.
- Laminated glass includes two glass plates and an interlayer film for laminated glass disposed between the two glass plates, and the two glass plates are integrated by the interlayer film for laminated glass.
- Laminated glass is widely used in automobiles, railroad vehicles, aircraft, ships, buildings, etc., because it is excellent in safety because the amount of scattered glass fragments is small even if it is broken by an external impact.
- the polyvinyl acetal resin film contains a polyvinyl acetal resin and, if necessary, a plasticizer.
- these polyvinyl acetal-based resins and plasticizers have a polyoxyalkylene group, the flexibility of the film is improved, and the workability and adhesion to organic glass are improved.
- a component having a polyoxyalkylene group is contained in the film, the thermal stability is lowered, and problems such as yellowing of the film when exposed to high temperatures, generation of aldehyde odor, and deterioration of the resin tend to occur. Become.
- the interlayer film for laminated glass is exposed to high temperatures of about 60 to 150°C when it is laminated and adhered to glass to form laminated glass. Furthermore, in the environment in which laminated glass is used, it may be exposed to temperatures of about 50 to 70° C. for a long period of time. Therefore, a polyvinyl acetal resin film used as an interlayer film for laminated glass is required to be less likely to cause defects such as yellowing, generation of aldehyde odor, and resin deterioration, and to have excellent thermal stability.
- Patent Document 1 describes an invention relating to an interlayer film for laminated glass having a total amount of volatile substances of 30 ppm or less after standing at 100° C. for 1 hour.
- Patent Document 2 describes an invention relating to a fiber containing polyvinyl butyral having a butyralization degree of 50 to 90% by mass and a butyraldehyde content of 20 mass ppm or less.
- Patent Document 3 describes an invention relating to a sheet containing certain amounts of polyvinyl acetal, a plasticizer, and a specific ultraviolet absorber, and describes the use of an antioxidant with a specific structure.
- Patent Document 4 describes an invention relating to a polyvinyl acetal resin for heat-developable photosensitive materials, in which the degree of polymerization, the amount of residual acetyl groups, the amount of residual hydroxyl groups, and the amount of water are within specific ranges, and the residual aldehyde content is 10 ppm or less. It is
- Patent Document 1 described above does not consider reduction of volatile matter at 100° C. or higher, and Patent Document 2 does not describe reduction in the concentration of aldehydes other than butyraldehyde. Further, these Patent Documents 1 and 2 are intended to reduce odor and do not disclose a method for preventing resin deterioration. Further, Patent Document 3 does not disclose the reduction of aldehyde concentration, and Patent Documents 3 and 4 do not disclose a method for preventing resin deterioration when exposed to high temperatures. In addition, these Patent Documents 1 to 4 describe a method for effectively preventing yellowing of the film, generation of aldehyde odor, and deterioration of the resin, which are likely to occur when a component having a polyoxyalkylene group is contained. not even suggested.
- the present invention provides a polyvinyl acetal-based resin film containing a component having a polyoxyalkylene group, which prevents yellowing of the film, generation of an aldehyde odor, and reduction of the polyvinyl acetal-based resin film even when exposed to high temperatures.
- An object of the present invention is to provide a polyvinyl acetal-based resin film in which resin deterioration is suppressed.
- the present inventors have found that a film containing a component having a polyoxyalkylene group, containing a specific amount of an antioxidant having a specific partial structure, and aldehyde after heating under specific conditions
- the inventors have found that the above problems can be solved by a polyvinyl acetal-based resin film in which the amount of increase in the total concentration of is less than a certain value, and have completed the following invention. That is, the present invention provides the following [1] to [12].
- the polyvinyl acetal-based resin having a polyoxyalkylene group has at least one functional group selected from the following formulas (1-1) to (1-2), [2] to The polyvinyl acetal resin film according to any one of [6].
- a 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200.
- R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom.
- the plasticizer having a polyoxyalkylene group is at least one selected from the group consisting of polyalkylene glycol-based plasticizers, polyoxyalkylene ether-based plasticizers, and monobasic organic acid esters.
- R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom. .
- An interlayer film for laminated glass comprising the film according to any one of [1] to [10] above.
- the present invention it is possible to provide a polyvinyl acetal-based resin film that suppresses yellowing of the film and the generation of aldehyde odor even when exposed to high temperatures, and that the polyvinyl acetal-based resin is less likely to deteriorate.
- FIG. 1 is a cross-sectional view schematically showing an interlayer film for laminated glass and laminated glass including the interlayer film for laminated glass according to one embodiment of the present invention.
- the polyvinyl acetal resin film of the present invention contains a component having a polyoxyalkylene group and at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure. Contains 10 to 10000 mass ppm. Furthermore, in the polyvinyl acetal resin film of the present invention, the increase in the total concentration of aldehydes having 8 or less carbon atoms after heating in a sealed container at 130° C. for 5 hours is 100 mass ppm or less.
- the polyvinyl acetal-based resin film is a film containing polyvinyl acetal-based resin as a main component (for example, 50% by mass or more).
- the polyvinyl acetal-based resin film of the present invention has an increase in the total concentration of aldehydes having 8 or less carbon atoms of 100 mass ppm or less after heating at 130° C. for 5 hours in a sealed container. If the increase in the total concentration of aldehydes having 8 or less carbon atoms exceeds 100 ppm by mass, the odor caused by the aldehydes increases, the film yellows, and the polyvinyl acetal resin tends to deteriorate.
- the increase in the total concentration of the aldehydes having 8 or less carbon atoms is preferably 80 mass ppm or less, more preferably 50 mass ppm or less.
- the total concentration of aldehydes having 8 or less carbon atoms in the polyvinyl acetal-based resin film can be easily reduced by using a specific antioxidant to be described later.
- the aldehyde having 8 or less carbon atoms may be a saturated aldehyde having 8 or less carbon atoms or may be an unsaturated aldehyde, such as formaldehyde, acetaldehyde, propionaldehyde, acrolein, butyraldehyde, crotonaldehyde, glutar Aldehyde, 2-ethylhexylaldehyde, furfural and the like can be mentioned.
- the amount of increase in the total concentration of aldehydes having 8 or less carbon atoms is obtained by the following formula (1).
- Formula (1) Total concentration of aldehydes with 8 or less carbon atoms contained in polyvinyl acetal resin film after heating at 130 ° C. for 5 hours in a sealed container
- - Total concentration of aldehydes containing 8 or less carbon atoms
- a glass container with a capacity of 10 cm 3 is preferably used as a container used for the test.
- the total concentration of aldehydes having 8 or less carbon atoms is the total concentration of individual aldehydes having 8 or less carbon atoms present in the polyvinyl acetal resin film, and is measured by high performance liquid chromatography (HPLC).
- the polyvinyl acetal resin film of the present invention contains at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure.
- an antioxidant represented by the following formula (I) is preferable.
- R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom.
- the portion of the above formula (I) excluding R is (3,5-di-tert-butyl-4-hydroxyphenyl)propionate.
- R is an alkyl group having 4 to 30 carbon atoms, or 1 to 3 (3,5-di-tert -Butyl-4-hydroxyphenyl)propionate and an organic group having 15 to 60 carbon atoms which may have a sulfur atom.
- the antioxidant is preferably an antioxidant having the structure of the following formulas (I-1) to (I-4), and the formula (I-1 ) are particularly preferred.
- iC 8 H 17 in formula (I-4) represents an isooctyl group.
- the antioxidants represented by formulas (I-1) to (I-4) are commercially available as Irganox 1010, Irganox 1035, Irganox 1076 and Irganox 1135 (all of which are manufactured by BASF Japan Ltd.).
- the antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure used in the present invention preferably has a molecular weight of 1000 or more.
- an antioxidant having a molecular weight of 1000 or more it is possible to effectively prevent thermal deterioration of the component having a polyoxyalkylene group.
- Examples of the antioxidant having a molecular weight of 1000 or more include the antioxidant represented by formula (I-1) described above.
- the content of the antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure in the polyvinyl acetal resin film is 10 to 10000 mass ppm. If it is less than 10 ppm by mass, it becomes difficult to suppress thermal deterioration of the component having a polyoxyalkylene group. On the other hand, if it exceeds 10000 ppm by mass, it becomes difficult to obtain the effect corresponding to the amount of the antioxidant added.
- the content of the antioxidant in the polyvinyl acetal-based resin film is preferably 100 to 10000 mass ppm, more preferably 500 to 8000 mass ppm, still more preferably 1000 to 7000 mass ppm.
- the polyvinyl acetal-based resin film of the present invention contains a component having a polyoxyalkylene group. Containing a component having a polyoxyalkylene group improves the flexibility of the polyvinyl acetal film, and further improves workability and adhesion to organic glass when used as an interlayer film for laminated glass. Such a component having a polyoxyalkylene group is likely to cause thermal deterioration, yellowing, aldehyde odor generation, and resin deterioration. Since it contains, such a problem can be suppressed.
- the polyoxyalkylene group is preferably a group having repeating units of oxyalkylene groups having 2 to 4 carbon atoms. More preferably, the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group.
- the component having a polyoxyalkylene group may be a polyvinyl acetal resin having a polyoxyalkylene group, or a compound other than a polyvinyl acetal resin having a polyalkylene group.
- the component having a polyoxyalkylene group is preferably a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
- polyvinyl acetal resin having polyoxyalkylene group A polyvinyl acetal resin having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a polyvinyl acetal-based resin having a polyoxyalkylene group tends to have a low glass transition temperature even when it does not contain a plasticizer, thereby improving workability and adhesion to organic glass.
- the polyoxyalkylene group of the polyvinyl acetal-based resin having a polyoxyalkylene group is preferably linked to the main chain of the polyvinyl acetal-based resin via either an ether bond or —CH 2 O— linking group. It is preferably linked to the main chain. In addition, -CH 2 O- preferably has a carbon atom linked to the main chain.
- the polyvinyl acetal resin having a polyoxyalkylene group preferably has at least one functional group selected from the following formulas (1-1) and (1-2).
- a 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200.
- R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, and two or more types of oxyalkylene groups, for example, an oxyethylene group and an oxypropylene group, may be mixed. may be present.
- a 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms.
- the oxyalkylene group having 2 to 4 carbon atoms is an oxyethylene group, an oxypropylene group or an oxybutylene group, preferably an oxyethylene group or an oxypropylene group, more preferably an oxyethylene group.
- two or more oxyalkylene groups may be used in combination, and in that case, each oxyalkylene group may be added at random or in blocks.
- m and n represent the average number of repeating oxyalkylene groups, which is 4-200, preferably 4-100, more preferably 4-50, even more preferably 5-40, and particularly preferably 8-20.
- Alkyl groups for R 3 and R 4 include methyl, ethyl, n-propyl, isopropyl, n-butyl, s-butyl and t-butyl groups.
- R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, preferably an alkyl group having 1 to 2 carbon atoms, more preferably a methyl group or a hydrogen atom, and further A hydrogen atom is preferred.
- the functional group represented by formula (1-1) is particularly preferably the functional group represented by —O—(CH 2 CH 2 O) m —H, and the functional group represented by formula (1-2)
- the group is particularly preferably a functional group represented by -CH 2 O-(CH 2 CH 2 O) n -H.
- the preferred ranges of m and n in these cases are also as described above.
- the polyvinyl acetal-based resin has a structural unit derived from a vinyl group as a main chain, and the functional groups represented by formulas (1-1) to (1-2) are composed of vinyl groups that form the main chain. It is preferable that it is connected to the unit. Therefore, the polyvinyl acetal-based resin preferably has any one of structural units represented by the following formulas (2-1) and (2-2). (In formulas (2-1) and (2-2), A 1 O, A 2 O, m, n, R 3 and R 4 are the same as above.)
- a polyvinyl acetal-based resin typically has an acetal group, a hydroxyl group, and an acetyl group.
- the polyvinyl acetal-based resin having a polyoxyalkylene group includes structural units represented by the following formulas (3-1), (3-2) and (3-3), and the above formula (2-1 ) to formula (2-2).
- the formulas (2-1) and (2-2) are structural units having a polyoxyalkylene group
- the formula (3-1) is a structural unit having an acetal group
- the formula (3-2) is a hydroxyl group.
- formula (3-3) is a structural unit having an acetyl group.
- R 5 represents a hydrogen atom or a hydrocarbon group having 1 to 19 carbon atoms.
- the amount of the structural unit having a polyoxyalkylene group in the polyvinyl acetal resin having a polyoxyalkylene group is preferably 1 to 30% by mass, more preferably 5 to 25% by mass, more preferably 10 to 20% by mass.
- the amount of structural units having a polyoxyalkylene group means the ratio of the structural units having a polyoxyalkylene group to the total structural units of the polyvinyl acetal-based resin. The same applies to the amount of a structural unit having a hydroxyl group, the amount of a structural unit having an acetal group, and the amount of a structural unit having an acetyl group, which will be described later.
- the amount of each structural unit can be calculated from the spectrum obtained by subjecting the polyvinyl acetal-based resin to proton NMR measurement.
- the number of carbon atoms in the acetal group contained in the polyvinyl acetal-based resin is not particularly limited. ⁇ 6 is more preferred, and 2, 3 or 4 is even more preferred. Therefore, the number of carbon atoms in R 5 represented by the above formula (3-1) is preferably 1-9, more preferably 1-5, even more preferably 1-3.
- the acetal group is particularly preferably a butyral group, and therefore, the polyvinyl acetal-based resin is preferably a polyvinyl butyral-based resin.
- the amount of the structural unit having an acetal group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 45 to 90% by mass, preferably 55 to 85% by mass, more preferably 60%. ⁇ 80% by mass. When the amount of the structural unit having an acetal group is within such a range, it becomes easier to introduce a certain amount of the structural unit having a polyoxyalkylene group.
- the amount of the structural unit having a hydroxyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0 to 35% by mass, preferably 5 to 30% by mass, more preferably 10 to 35% by mass. 25% by mass.
- the amount of the structural unit having a hydroxyl group is at least these lower limits, it becomes easier to prevent the film from becoming too flexible.
- the amount of the structural unit having an acetyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0.01 to 50% by mass, preferably 0.1 to 20% by mass, More preferably, it is 0.5 to 10% by mass.
- the average degree of polymerization of the polyvinyl acetal resin having a polyoxyalkylene group is preferably 300 or more and 5000 or less. By adjusting the average degree of polymerization within the above range, it becomes easier to improve adhesiveness while maintaining favorable mechanical strength, flexibility, and the like. From these viewpoints, the average degree of polymerization of the polyvinyl acetal-based resin is more preferably 500 or more, more preferably 700 or more, and even more preferably 1200 or more from the viewpoint of easily improving the mechanical strength. In addition, the average degree of polymerization is more preferably 4500 or less, more preferably 4000 or less, and even more preferably 3500 or less from the viewpoint of easily improving adhesiveness.
- the average degree of polymerization of polyvinyl acetal resin is the same as the average degree of polymerization of polyvinyl alcohol as a raw material, and can be obtained from the average degree of polymerization of polyvinyl alcohol.
- the average degree of polymerization of polyvinyl alcohol is determined by a method based on JIS K6726 "Polyvinyl alcohol test method".
- the content of the polyvinyl acetal-based resin having a polyoxyalkylene group is preferably 20% by mass or more, more preferably 50% by mass. It is at least 90% by mass, more preferably at least 90% by mass.
- a polyvinyl acetal resin having a polyoxyalkylene group is produced, for example, by the following method.
- polyoxyalkylene-modified polyvinyl alcohol is produced as raw material polyvinyl alcohol. Specifically, it is obtained by polymerizing a vinyl ester and a monomer containing a vinyl monomer having a polyoxyalkylene group to obtain a polymer, and then saponifying the polymer. Alkali or acid is generally used for saponification, and alkali is preferably used.
- the polyoxyalkylene-modified polyvinyl alcohol obtained above is preferably acetalized with an aldehyde to obtain a polyvinyl acetal-based resin having a polyoxyalkylene group.
- the method of acetalization is preferably carried out by a known method.
- Vinyl esters include vinyl acetate, vinyl formate, vinyl propionate, vinyl butyrate, vinyl isochorate, vinyl pivalate, vinyl versatate, vinyl caproate, vinyl caprylate, vinyl laurate, vinyl palmitate, stearic acid. Vinyl, vinyl oleate, vinyl benzoate, and the like can be used. Among these, vinyl acetate is preferred.
- vinyl monomers having a polyoxyalkylene group include polyoxyalkylene vinyl ethers represented by the following formula (4-1) and polyoxyalkylene allyl ethers represented by the following formula (4-2). be done.
- vinyl monomers having a polyoxyalkylene group include polyoxyethylene monovinyl ether, polyoxyethylene polyoxypropylene monovinyl ether, polyoxypropylene monovinyl ether, polyoxyethylene monoallyl ether, polyoxyethylene polyoxypropylene mono Examples include allyl ether and polyoxypropylene monoallyl ether, and among these, polyoxyethylene monovinyl ether, polyoxyethylene monoallyl ether, polyoxypropylene monovinyl ether, and polyoxypropylene monoallyl ether are more preferable.
- Plasticizer having polyoxyalkylene group A plasticizer having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a plasticizer having a polyoxyalkylene group tends to have a low glass transition temperature, improving workability and adhesion to organic glass.
- the plasticizer having a polyoxyalkylene group is not particularly limited as long as it is a compound generally used as a plasticizer and has a polyoxyalkylene group. Basic organic acid esters and the like can be preferably used.
- Polyalkylene glycol-based plasticizers include polyethylene glycol, polypropylene glycol, poly(ethylene oxide/propylene oxide) block copolymers, poly(ethylene oxide/propylene oxide) random copolymers, polytetramethylene glycol, and the like.
- a polyoxyalkylene ether-based plasticizer means an ether compound of a monohydric or polyhydric alcohol and polyoxyalkylene.
- polyoxyalkylene ether plasticizers include polyoxyethylene hexyl ether, polyoxyethylene heptyl ether, polyoxyethylene octyl ether, polyoxyethylene-2-ethylhexyl ether, polyoxyethylene nonyl ether, and polyoxyethylene decyl ether.
- polyoxyethylene allyl ether polyoxypropylene allyl ether, polyoxyethylene glyceryl ether, polyoxypropylene glyceryl ether, polyethylene glycol diglyceryl ether, polypropylene glycol diglyceryl ether, polyoxyalkylene pentaerythritol ether and the like.
- Monobasic organic acid esters include esters of glycols with monobasic organic acids.
- Glycols include polyalkylene glycols in which each alkylene unit has 2 to 4 carbon atoms, preferably 2 or 3 carbon atoms, and the number of repeating alkylene units is 2 to 10, preferably 2 to 4.
- Specific examples of glycols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, and butylene glycol.
- Examples of monobasic organic acids include organic acids having 3 to 10 carbon atoms, and specific examples include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, and 2-ethylhexylic acid. , n-nonylic acid and decylic acid.
- Specific monobasic organic acid esters include triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, and triethylene glycol di-n-octanoate.
- the monobasic organic acid ester is not limited to the complete ester of each ester described above, and may be a partial ester.
- it may be a partial ester of a glycol with a monobasic organic acid.
- Specific examples include triethylene glycol-mono-2-ethylhexanoate.
- the content of the plasticizer having a polyoxyalkylene group in the polyvinyl acetal resin film is not particularly limited, but is, for example, 5 to 50 parts by mass with respect to the total 100 parts by mass of the polyvinyl acetal resin contained in the film. It is preferably 15 to 30 parts by mass.
- the polyvinyl acetal-based resin film may contain a plasticizer other than the above-described plasticizer having a polyoxyalkylene group.
- plasticizers other than plasticizers having a polyoxyalkylene group include organic phosphorus plasticizers, polybasic organic acid esters, alcohol plasticizers, esters of polyhydric alcohols, and the like.
- Organic phosphorus plasticizers include, for example, tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate, and the like.
- polyvalent basic organic acid esters include dibutyl sebacate, dioctyl azelate, dihexyl adipate, dioctyl adipate, hexyl cyclohexyl adipate, diisononyl adipate, heptyl nonyl adipate, dibutylcarbitol adipate, and mixed adipic acid. and esters.
- Mixed adipates include adipates prepared from two or more alcohols selected from alkyl alcohols having 4 to 9 carbon atoms and cyclic alcohols having 4 to 9 carbon atoms.
- alcohol-based plasticizers include various polyhydric alcohols such as butanediol, hexanediol, trimethylolpropane, and pentaerythritol.
- esterified products of polyhydric alcohols include esterified products of polyhydric alcohols and monobasic organic acids, adducts of polyhydric alcohols and cyclic esters, and the like.
- Monobasic organic acids include monobasic organic acids having 3 to 24 carbon atoms, preferably 6 to 18 carbon atoms.
- Specific examples of ester compounds of polyhydric alcohols and monobasic organic acids include mono- and diesters of glycerin and stearic acid, and mono- and diesters of glycerin and 2-ethylhexylic acid.
- adducts of polyhydric alcohols and cyclic esters include caprolactone adducts of trimethylolpropane, and specifically polycaprolactone triols.
- the polyoxyalkylene content (hereinafter simply referred to as polyoxyalkylene content) per 100 parts by mass of the unmodified polyvinyl acetal moiety is preferably 5 from the viewpoint of improving the flexibility of the film. to 50 parts by mass, more preferably 15 to 30 parts by mass.
- the content of polyoxyalkylene is the mass of the structural unit having a polyoxyalkylene group relative to 100 parts by mass of the unmodified polyvinyl acetal moiety.
- the polyoxyalkylene content if the component having a polyoxyalkylene group is a component other than a polyvinyl acetal resin having a polyoxyalkylene group (for example, a plasticizer having a polyoxyalkylene group), the unmodified Suppose that it means the mass with respect to 100 mass parts of polyvinyl acetal parts. Moreover, the unmodified polyvinyl acetal portion means the total amount of structural units having a hydroxyl group, structural units having an acetyl group, and structural units having an acetal group in the polyvinyl acetal-based resin.
- the content of polyoxyalkylene relative to 100 parts by mass of the unmodified polyvinyl acetal moiety is 100 parts of the unmodified polyvinyl acetal resin. It means the amount of plasticizer having a polyoxyalkylene group relative to parts by mass.
- plasticizer having a polyoxyalkylene group it is as follows.
- the content of polyoxyalkylene with respect to 100 parts by mass of the unmodified polyvinyl acetal moiety is the polyoxyalkylene group with respect to a total of 100 parts by mass of the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group.
- the polyvinyl acetal-based resin film of the present invention contains polyvinyl acetal-based resin as a main component.
- the term "main component" means that it contains, for example, 50% by mass or more, preferably 80% by mass or more.
- the polyvinyl acetal-based resin may be a polyvinyl acetal-based resin having the above-described polyoxyalkylene group, or may be an unmodified polyvinyl acetal-based resin.
- the unmodified polyvinyl acetal-based resin is a resin that does not contain structural units other than the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group.
- the unmodified polyvinyl acetal resin has the above polyoxyalkylene groups with respect to the amount of structural units having a hydroxyl group, the amount of structural units having an acetyl group, the amount of structural units having an acetal group, and the average degree of polymerization. Those within the range described for the polyvinyl acetal-based resin can be used without particular limitation.
- the polyvinyl acetal-based resin film of the present invention may contain additives other than the plasticizer.
- additives include ultraviolet absorbers, infrared absorbers, antioxidants, light stabilizers, adhesion regulators, pigments, dyes, fluorescent whitening agents, crystal nucleating agents, and the like.
- the glass transition temperature of the polyvinyl acetal resin film of the present invention is preferably 15 to 55°C, more preferably 15 to 50°C, still more preferably 20 to 45°C.
- the glass transition temperature of the polyvinyl acetal-based resin film is equal to or lower than the above upper limit, the adhesion of the interlayer film for laminated glass containing the film to relatively low-polarity organic glass such as a polycarbonate plate can be improved.
- the glass transition temperature of the polyvinyl acetal-based resin film is at least the above lower limit, the handleability can be improved without exhibiting adhesiveness or the like.
- the glass transition temperature of the polyvinyl acetal-based resin film can be detected by performing viscoelasticity measurement using a dynamic viscoelasticity measuring device and reading the peak temperature of the loss tangent tan ⁇ obtained from the viscoelasticity measurement result. Details of the measurement conditions are as described in Examples.
- the thickness of the polyvinyl acetal-based resin film of the present invention is not particularly limited, it is, for example, 30 ⁇ m or more and 2000 ⁇ m or less, preferably 50 ⁇ m or more and 1000 ⁇ m or less.
- a polyvinyl acetal-based resin composition containing a component having a polyoxyalkylene group is prepared.
- the polyvinyl acetal-based resin composition contains polyvinyl acetal-based resin as a main component (for example, 50% by mass or more based on solid content).
- the composition may contain a plasticizer, an additive, a solvent, and the like, if necessary.
- the polyvinyl acetal-based resin composition is preferably formed into a film by a known method.
- the polyvinyl acetal-based resin composition may be applied to a support such as a release sheet, or poured into a mold, heated and dried as necessary, and molded into a film. Alternatively, it may be molded by extrusion molding, press molding, or the like.
- the interlayer film for laminated glass of the present invention contains the polyvinyl acetal-based resin film described above.
- the intermediate film may have a single-layer structure consisting only of the above-described polyvinyl acetal-based resin film, or may have a multi-layer structure including the first layer consisting of the above-described film.
- the intermediate film of the present invention may be an intermediate film 30A having a single layer structure made of a polyvinyl acetal-based resin film 31. As shown in FIG.
- both surfaces of the film 31 constitute outermost surfaces that contact a pair of laminated glass members (first and second laminated glass members 41 and 42) that constitute the laminated glass. Since the film 31 has high flexibility and good adhesiveness to organic glass such as a polycarbonate plate, one or both of the first and second laminated glass members may be made of organic glass. However, one or both of the first and second laminated glass members may be inorganic glass.
- the intermediate film may have a multi-layer structure including at least the first layer made of the film 31 .
- the multilayered intermediate film may have at least one first layer.
- the first layer may have two or more layers, and the first layer and a layer other than the above-described first layer (hereinafter, "second layer") ) may be used.
- the second layer has a composition and physical properties different from those of the first layer, and is preferably a resin layer containing a thermoplastic resin.
- thermoplastic resins include polyvinyl acetal resins, acrylic resins, ethylene-vinyl acetate copolymer resins, ionomer resins, polyurethane resins, and thermoplastic elastomers.
- the thermoplastic resin may be used singly or in combination of two or more.
- the second layer is preferably a layer made of a resin composition made of a thermoplastic resin, or a layer made of a resin composition containing a plasticizer and additives other than the plasticizer as appropriate in addition to the thermoplastic resin.
- the thickness of the intermediate film of the present invention is, for example, 30 ⁇ m or more and 2000 ⁇ m or less, preferably 50 ⁇ m or more and 1000 ⁇ m or less.
- a laminated glass of the present invention comprises a first laminated glass member, a second laminated glass member, and an interlayer disposed between the first and second laminated glass members.
- the first and second laminated glass members are joined by an interlayer film, the first laminated glass member on one outermost surface of the interlayer film, and the second laminated glass member on the other outermost surface of the interlayer film. Glue to the outer surface.
- the structure of the intermediate film of the present invention is as described above.
- Each of the first and second laminated glass members is a glass plate, preferably selected from inorganic glass and organic glass.
- inorganic glass examples include, but are not limited to, float plate glass, tempered glass, colored glass, polished plate glass, figured glass, wired plate glass, lined plate glass, ultraviolet absorbing plate glass, infrared reflecting plate glass, infrared absorbing plate glass, Various glass plates, such as green glass, are mentioned.
- the inorganic glass may be subjected to surface treatment or the like.
- the thickness of the inorganic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 1.0 mm or more, and preferably 5.0 mm or less, further preferably 3.2 mm or less.
- the organic glass is not particularly limited, but may be a polycarbonate plate, a methacrylate plate such as a polymethylmethacrylate plate, an acrylonitrile-styrene copolymer plate, an acrylonitrile-butadiene-styrene copolymer plate, or a polyester plate such as a polyethylene terephthalate (PET) plate.
- PET polyethylene terephthalate
- fluorine resin plate, polyvinyl chloride plate, chlorinated polyvinyl chloride plate, polypropylene plate, polystyrene plate, polysulfone plate, epoxy resin plate, phenol resin plate, unsaturated polyester resin plate, polyimide resin plate, etc. is mentioned.
- the organic glass may be appropriately subjected to surface treatment or the like.
- a polycarbonate plate is preferable from the viewpoint of excellent transparency, impact resistance, and combustion resistance
- a methacrylate plate such as a polymethyl methacrylate plate is preferable from the viewpoint of high transparency, excellent weather resistance, and mechanical strength.
- a polycarbonate plate is preferred.
- the thickness of the organic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 5.0 mm or less, further preferably 3.0 mm or less.
- the laminated glass of the present invention can be used in various fields. Specifically, vehicles such as automobiles and trains, ships, airplanes and other vehicles, buildings, condominiums, detached houses, halls, gymnasiums and other buildings, machine tools for cutting and polishing, shovels and cranes, etc. used for window glass of construction machinery, etc.
- vehicles such as automobiles and trains, ships, airplanes and other vehicles, buildings, condominiums, detached houses, halls, gymnasiums and other buildings, machine tools for cutting and polishing, shovels and cranes, etc. used for window glass of construction machinery, etc.
- Laminated glass can be produced by disposing a prefabricated interlayer between first and second laminated glass members and by thermocompression bonding or the like.
- the laminated glass of the present invention when the interlayer has a multilayer structure, the multilayer interlayer is prepared in advance, and the multilayer interlayer is disposed between the first and second laminated glass members. good too.
- a plurality of resin films for forming the first layer, the second layer, etc. are superimposed between the first and second laminated glass members, and the plurality of resin films are integrated to form a multilayer structure. It is preferable that the first and second laminated glass members are joined via the intermediate film, while the intermediate film is used as the first and second laminated glass members.
- thermocompression bonding is not particularly limited, but it is preferable to place an intermediate film or the like between a pair of glass members and apply pressure while heating them.
- the heating temperature is preferably 60° C. or higher and 150° C. or lower, more preferably 70° C. or higher and 140° C. or lower.
- the pressure is preferably 0.4 MPa or more and 1.5 MPa or less, more preferably 0.5 MPa or more and 1.3 MPa or less.
- the pressure here is an absolute pressure.
- the thermocompression bonding includes a method using an autoclave, a method using a hot press, and the like, but it is preferable to use an autoclave.
- a pair of laminated films is optionally formed before thermocompression bonding. Air remaining between the glass members may be vented.
- the method of degassing is not particularly limited, but it is good to pass it through a press roll or put it in a rubber bag and suck it under reduced pressure.
- Temporary bonding may be performed before thermocompression bonding. Temporary bonding may be carried out, for example, by arranging an intermediate film or a plurality of resin films between a pair of laminated glass members and pressing them with a relatively low pressure while heating as necessary.
- Temporary adhesion may be performed, for example, by a vacuum laminator. Temporary adhesion may be performed after deaeration, when deaeration is performed, and may be performed with deaeration.
- HPLC measurement conditions 2 mL of 200 ppm DNPH (dinitrophenylhydrazine)-2M phosphoric acid solution and 2 mL of ethyl acetate were added to 2 mL of a 1% by mass sample aqueous solution, and the mixture was shaken at room temperature for 10 minutes, and then the ethyl acetate layer was separated and used as a sample for HPLC measurement. .
- HPLC high performance liquid chromatography
- each aldehyde-dinitrophenylhydrazine adduct was measured under the conditions of a sample injection volume of 10 ⁇ L and a flow rate of 0.5 mL/min. Each aldehyde concentration in was calculated.
- the yellowness index (YI) was measured as follows for the samples obtained by heating the polyvinyl acetal-based resin films produced in Examples and Comparative Examples at 130° C. for 10 hours. A transmission spectrum from 250 nm to 2500 nm was obtained in transmission mode using a spectrophotometer (U-4100, manufactured by Hitachi, Ltd.). The yellowness index (YI) was calculated according to JIS K 7373 from the obtained spectrum.
- the weight-average molecular weight of the polyvinyl acetal-based resin was obtained as follows using a sample obtained by heating the polyvinyl acetal-based resin film produced in each example and comparative example at 130° C. for 10 hours. Moreover, the weight average molecular weight of the polyvinyl acetal-based resin before heating was also measured. A sample was dissolved in tetrahydrofuran to prepare a 0.01 wt % solution.
- the filtrate was collected with a syringe filter (Millex-LH, 0.45 ⁇ m), and the weight average molecular weight (Mw) in terms of polystyrene was measured using GPC (Waters #2690: column KF-806L) with tetrahydrofuran as the mobile phase. did.
- the polyvinyl acetal-based resin was dissolved in DMSO-d 6 and measured using 1H-NMR (nuclear magnetic resonance spectrum) to determine the amount of the constituent units of each unit.
- ⁇ Glass transition temperature (Tg)> The viscoelasticity of the polyvinyl acetal-based resin film produced in each example and comparative example was measured using a dynamic viscoelasticity measuring device (manufactured by IT Instrument Control Co., Ltd., trade name "DVA-200") under the following measurement conditions. was measured. The peak temperature of loss tangent tan ⁇ obtained from the results of viscoelasticity measurement was read. The first peak temperature counted from the low temperature side in the temperature range of -50 to 150°C was taken as the glass transition temperature (Tg). (Measurement condition) Deformation mode: shear mode, measurement temperature: -50°C to 200°C, heating rate: 5°C/min, measurement frequency: 1 Hz, strain: 1%
- PVB-1 unmodified polyvinyl butyral resin
- BH-3 "BH-3" manufactured by Sekisui Chemical Co., Ltd.
- Amount of structural unit having a hydroxyl group 24% by mass Amount of structural unit having an acetyl group 1% by mass
- ⁇ PVB-2 polyvinyl butyral resin having a polyoxyalkylene group
- This solution is cooled to 10° C., 805 parts by mass of hydrochloric acid having a concentration of 35% by weight and 630 parts by mass of n-butyraldehyde are added, the liquid temperature is lowered to 20° C., and the acetalization reaction is carried out while maintaining the temperature. The product precipitated out. Thereafter, the liquid temperature was maintained at 40° C. for 3 hours to complete the reaction, and neutralization, washing with water and drying were carried out in the usual manner to obtain a white powder of PVB-2.
- ⁇ Plasticizer used> ⁇ PPG1000 Polypropylene glycol 1000 diol type manufactured by Wako Pure Chemical Industries, Ltd.
- Irganox 1010 and Irganox 1076 As antioxidants having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, Irganox 1010 and Irganox 1076 below were used. ⁇ Irganox 1010 Antioxidant with the structure of the following formula (I-1) manufactured by BASF Japan Co., Ltd.
- Example 1 100 parts by mass of PVB-1, 20 parts by mass of a plasticizer (PPG1000), and an antioxidant (Irganox 1010) in an amount of 2000 ppm by mass relative to the total amount of the formed film, ethanol and toluene (1:1 mass ratio) to obtain a polyvinyl acetal-based resin composition.
- the polyvinyl acetal resin composition was applied onto a release film and dried at 80° C. for 120 minutes to obtain a polyvinyl acetal resin film with a thickness of 80 ⁇ m.
- the evaluation results are shown in Table 1.
- Example 2 A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type of resin and the blending amount of antioxidant were changed as shown in Table 1, and the plasticizer was not used. The evaluation results are shown in Table 1.
- Example 3 A polyvinyl acetal-based resin film was obtained in the same manner as in Example 2, except that the type of antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
- Example 1 A polyvinyl acetal resin film was obtained in the same manner as in Example 1, except that the amount of antioxidant was changed as shown in Table 1 and the plasticizer was not used. The evaluation results are shown in Table 1.
- Comparative example 2 A polyvinyl acetal-based resin film was obtained in the same manner as in Comparative Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
- Example 3 A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
- the polyvinyl acetal-based resin film of each example which satisfies the requirements of the present invention, had a low degree of yellowness after heating, no odor was confirmed, and no deterioration of the resin occurred. Further, the glass transition temperature was low, and the film was excellent in flexibility.
- the polyvinyl acetal-based resin films of Comparative Examples 1 and 2 did not contain a component having a polyoxyalkylene group, and therefore had a high glass transition temperature and poor flexibility. Since the polyvinyl acetal-based resin films of Comparative Examples 3 and 4 did not use an antioxidant containing (3,5-di-tert-butyl-4-hydroxyphenyl)propionate, the total concentration of aldehyde increased by High result. Moreover, the polyvinyl acetal-based resin film of Comparative Example 4 had a high degree of yellowness, an odor was confirmed, and deterioration of the resin occurred.
Abstract
A polyvinyl acetal resin film according to the present invention contains a component having a polyoxyalkylene group, contains 10-10,000 mass ppm of at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, and has an increase in the total concentration of an aldehyde with at most 8 carbon atoms of at most 100 mass ppm after being heated for 5 hours at 130°C in a sealed container. With the present invention it is possible to provide a polyvinyl acetal resin film in which yellowing of the film, generation of an aldehyde odor, and deterioration of the polyvinyl acetal resin are inhibited, even if the film has been exposed to high temperatures.
Description
本発明は、ポリビニルアセタール系樹脂フィルムに関する。
The present invention relates to a polyvinyl acetal resin film.
ポリビニルアセタール系樹脂フィルムは、合わせガラスにおける合わせガラス用中間膜に広く使用されている。合わせガラスは、2枚のガラス板と、2枚のガラス板の間に配置された合わせガラス用中間膜とを備え、2枚のガラス板が合わせガラス用中間膜によって一体化されている。合わせガラスは、外部衝撃を受けて破損してもガラスの破片の飛散量が少なく、安全性に優れるため、自動車、鉄道車両、航空機、船舶及び建築物等に広く使用されている。
Polyvinyl acetal-based resin films are widely used as interlayer films for laminated glass. Laminated glass includes two glass plates and an interlayer film for laminated glass disposed between the two glass plates, and the two glass plates are integrated by the interlayer film for laminated glass. Laminated glass is widely used in automobiles, railroad vehicles, aircraft, ships, buildings, etc., because it is excellent in safety because the amount of scattered glass fragments is small even if it is broken by an external impact.
ポリビニルアセタール系樹脂フィルムには、ポリビニルアセタール樹脂及び必要に応じて可塑剤などが含まれる。これらポリビニルアセタール系樹脂や可塑剤がポリオキシアルキレン基を有すると、フィルムの柔軟性が向上し、加工性や有機ガラスへの接着性が向上する。
しかしながら、ポリオキシアルキレン基を有する成分がフィルム中に含まれると、熱安定性が低くなり、高温で晒された場合のフィルムの黄変、アルデヒド臭の発生、樹脂の劣化などの不具合が生じやすくなる。 The polyvinyl acetal resin film contains a polyvinyl acetal resin and, if necessary, a plasticizer. When these polyvinyl acetal-based resins and plasticizers have a polyoxyalkylene group, the flexibility of the film is improved, and the workability and adhesion to organic glass are improved.
However, when a component having a polyoxyalkylene group is contained in the film, the thermal stability is lowered, and problems such as yellowing of the film when exposed to high temperatures, generation of aldehyde odor, and deterioration of the resin tend to occur. Become.
しかしながら、ポリオキシアルキレン基を有する成分がフィルム中に含まれると、熱安定性が低くなり、高温で晒された場合のフィルムの黄変、アルデヒド臭の発生、樹脂の劣化などの不具合が生じやすくなる。 The polyvinyl acetal resin film contains a polyvinyl acetal resin and, if necessary, a plasticizer. When these polyvinyl acetal-based resins and plasticizers have a polyoxyalkylene group, the flexibility of the film is improved, and the workability and adhesion to organic glass are improved.
However, when a component having a polyoxyalkylene group is contained in the film, the thermal stability is lowered, and problems such as yellowing of the film when exposed to high temperatures, generation of aldehyde odor, and deterioration of the resin tend to occur. Become.
また、合わせガラス用中間膜は、ガラスと積層・接着して合わせガラスとする際に、60~150℃程度の高温に晒される。さらに合わせガラスの使用環境において、50~70℃程度の温度に長期間晒される場合がある。そのため、合わせガラス用中間膜として用いるポリビニルアセタール系樹脂フィルムは、黄変、アルデヒド臭の発生、樹脂の劣化などの不具合が生じにくく熱安定性に優れることが要求される。
In addition, the interlayer film for laminated glass is exposed to high temperatures of about 60 to 150°C when it is laminated and adhered to glass to form laminated glass. Furthermore, in the environment in which laminated glass is used, it may be exposed to temperatures of about 50 to 70° C. for a long period of time. Therefore, a polyvinyl acetal resin film used as an interlayer film for laminated glass is required to be less likely to cause defects such as yellowing, generation of aldehyde odor, and resin deterioration, and to have excellent thermal stability.
上記のような黄変や臭気の低減などを目的に、様々な検討がなされている。
特許文献1では、100℃で1時間放置した後の揮発性物質の合計量が30ppm以下である合わせガラス用中間膜に関する発明が記載されている。特許文献2では、ブチラール化度が50~90質量%であり、かつブチルアルデヒドの含有量が20質量ppm以下であるポリビニルブチラールを含む繊維に関する発明が記載されている。
特許文献3では、ポリビニルアセタール、可塑剤、及び特定の紫外線吸収剤を一定量含有するシートに関する発明が記載され、特定の構造の抗酸化剤を使用することが記載されている。特許文献4では、重合度、残存アセチル基量、残存水酸基量、及び水分量が特定範囲であり、かつ残存アルデヒド含有量が10ppm以下である、熱現像性感光材料用ポリビニルアセタール樹脂に関する発明が記載されている。 Various studies have been made for the purpose of reducing yellowing and odor as described above.
Patent Document 1 describes an invention relating to an interlayer film for laminated glass having a total amount of volatile substances of 30 ppm or less after standing at 100° C. for 1 hour. Patent Document 2 describes an invention relating to a fiber containing polyvinyl butyral having a butyralization degree of 50 to 90% by mass and a butyraldehyde content of 20 mass ppm or less.
Patent Document 3 describes an invention relating to a sheet containing certain amounts of polyvinyl acetal, a plasticizer, and a specific ultraviolet absorber, and describes the use of an antioxidant with a specific structure. Patent Document 4 describes an invention relating to a polyvinyl acetal resin for heat-developable photosensitive materials, in which the degree of polymerization, the amount of residual acetyl groups, the amount of residual hydroxyl groups, and the amount of water are within specific ranges, and the residual aldehyde content is 10 ppm or less. It is
特許文献1では、100℃で1時間放置した後の揮発性物質の合計量が30ppm以下である合わせガラス用中間膜に関する発明が記載されている。特許文献2では、ブチラール化度が50~90質量%であり、かつブチルアルデヒドの含有量が20質量ppm以下であるポリビニルブチラールを含む繊維に関する発明が記載されている。
特許文献3では、ポリビニルアセタール、可塑剤、及び特定の紫外線吸収剤を一定量含有するシートに関する発明が記載され、特定の構造の抗酸化剤を使用することが記載されている。特許文献4では、重合度、残存アセチル基量、残存水酸基量、及び水分量が特定範囲であり、かつ残存アルデヒド含有量が10ppm以下である、熱現像性感光材料用ポリビニルアセタール樹脂に関する発明が記載されている。 Various studies have been made for the purpose of reducing yellowing and odor as described above.
Patent Document 1 describes an invention relating to an interlayer film for laminated glass having a total amount of volatile substances of 30 ppm or less after standing at 100° C. for 1 hour. Patent Document 2 describes an invention relating to a fiber containing polyvinyl butyral having a butyralization degree of 50 to 90% by mass and a butyraldehyde content of 20 mass ppm or less.
Patent Document 3 describes an invention relating to a sheet containing certain amounts of polyvinyl acetal, a plasticizer, and a specific ultraviolet absorber, and describes the use of an antioxidant with a specific structure. Patent Document 4 describes an invention relating to a polyvinyl acetal resin for heat-developable photosensitive materials, in which the degree of polymerization, the amount of residual acetyl groups, the amount of residual hydroxyl groups, and the amount of water are within specific ranges, and the residual aldehyde content is 10 ppm or less. It is
しかしながら、上記した特許文献1については100℃以上の揮発分の低減については考慮しておらず、特許文献2についてはブチルアルデヒド以外のアルデヒドの濃度低減については記載されていない。さらに、これら特許文献1及び2については、臭気の低減を目的としており、樹脂劣化の防止に関する方法について開示していない。また、特許文献3では、アルデヒド濃度低減については開示しておらず、特許文献3及び4では、高温で晒された場合の樹脂劣化を防止する方法については開示していない。
またこれらの特許文献1~4は、ポリオキシアルキレン基を有する成分が含まれていた場合において生じやすい、フィルムの黄変、アルデヒド臭の発生、及び樹脂の劣化を有効に防止する方法について、記載も示唆もされていない。 However, Patent Document 1 described above does not consider reduction of volatile matter at 100° C. or higher, and Patent Document 2 does not describe reduction in the concentration of aldehydes other than butyraldehyde. Further, these Patent Documents 1 and 2 are intended to reduce odor and do not disclose a method for preventing resin deterioration. Further, Patent Document 3 does not disclose the reduction of aldehyde concentration, and Patent Documents 3 and 4 do not disclose a method for preventing resin deterioration when exposed to high temperatures.
In addition, these Patent Documents 1 to 4 describe a method for effectively preventing yellowing of the film, generation of aldehyde odor, and deterioration of the resin, which are likely to occur when a component having a polyoxyalkylene group is contained. not even suggested.
またこれらの特許文献1~4は、ポリオキシアルキレン基を有する成分が含まれていた場合において生じやすい、フィルムの黄変、アルデヒド臭の発生、及び樹脂の劣化を有効に防止する方法について、記載も示唆もされていない。 However, Patent Document 1 described above does not consider reduction of volatile matter at 100° C. or higher, and Patent Document 2 does not describe reduction in the concentration of aldehydes other than butyraldehyde. Further, these Patent Documents 1 and 2 are intended to reduce odor and do not disclose a method for preventing resin deterioration. Further, Patent Document 3 does not disclose the reduction of aldehyde concentration, and Patent Documents 3 and 4 do not disclose a method for preventing resin deterioration when exposed to high temperatures.
In addition, these Patent Documents 1 to 4 describe a method for effectively preventing yellowing of the film, generation of aldehyde odor, and deterioration of the resin, which are likely to occur when a component having a polyoxyalkylene group is contained. not even suggested.
そこで、本発明は、ポリオキシアルキレン基を有する成分を含有するポリビニルアセタール系樹脂フィルムであって、高温に晒された場合であっても、フィルムの黄変、アルデヒド臭の発生、及びポリビニルアセタール系樹脂の劣化が抑制されるポリビニルアセタール系樹脂フィルムを提供することを目的とする。
Accordingly, the present invention provides a polyvinyl acetal-based resin film containing a component having a polyoxyalkylene group, which prevents yellowing of the film, generation of an aldehyde odor, and reduction of the polyvinyl acetal-based resin film even when exposed to high temperatures. An object of the present invention is to provide a polyvinyl acetal-based resin film in which resin deterioration is suppressed.
本発明者らは鋭意検討の結果、ポリオキシアルキレン基を有する成分を含むフィルムであって、特定の部分構造を有する酸化防止剤を特定量含有し、かつ特定の条件下で加熱した後のアルデヒドの総濃度の増加量が一定以下であるポリビニルアセタール系樹脂フィルムにより、上記課題を解決できることを見出し、以下の本発明を完成させた。
すなわち、本発明は、以下の[1]~[12]を提供する。
[1]ポリオキシアルキレン基を有する成分を含み、かつ(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を10~10000質量ppm含み、密封した容器内で130℃、5時間加熱した後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である、ポリビニルアセタール系樹脂フィルム。
[2]前記ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂又はポリオキシアルキレン基を有する可塑剤である、上記[1]に記載のポリビニルアセタール系樹脂フィルム。
[3]前記ポリオキシアルキレン基が、ポリビニルアセタール系樹脂の主鎖と連結してなる、上記[1]又は[2]に記載のポリビニルアセタール系樹脂フィルム。
[4]前記ポリオキシアルキレン基が、炭素数2~4のオキシアルキレン基を繰り返し単位とする基である、上記[1]~[3]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[5]前記ポリオキシアルキレン基の繰り返し単位が、オキシエチレン基及びオキシプロピレン基からなる群から選択される少なくとも1つである、上記[1]~[4]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[6]未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量が5~50質量部である、上記[1]~[5]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[7]前記ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、以下の式(1-1)~(1-2)で示される官能基から選択される少なくとも1つを有する、上記[2]~[6]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
(式(1-1)、(1-2)において、A1O、A2Oはそれぞれ独立に炭素数2~4のオキシアルキレン基であり、m、nは平均繰り返し数であり、4~200である。R3、R4はそれぞれ独立に炭素数が1~4のアルキル基又は水素原子である。)
[8]前記ポリオキシアルキレン基を有する可塑剤は、ポリアルキレングリコール系可塑剤、ポリオキシアルキレンエーテル系可塑剤、及び一塩基性有機酸エステルからなる群から選択される少なくとも1種である、上記[2]~[7]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[9]前記酸化防止剤が、以下の式(I)で示される酸化防止剤を含む、上記[1]~[8]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
上記式(I)において、Rは炭素数1~100の有機基であり、該有機基は、酸素原子、窒素原子、硫黄原子、及びリン原子から選ばれる少なくとも1つを有していてもよい。
[10]前記酸化防止剤が分子量1000以上である、上記[1]~[9]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[11]上記[1]~[10]のいずれか1項に記載のフィルムを含む合わせガラス用中間膜。
[12]上記[11]に記載の合わせガラス用中間膜と、第1及び第2の合わせガラス部材とを備え、前記合わせガラス中間膜が前記第1及び第2の合わせガラス部材の間に配置される、合わせガラス。 As a result of extensive studies, the present inventors have found that a film containing a component having a polyoxyalkylene group, containing a specific amount of an antioxidant having a specific partial structure, and aldehyde after heating under specific conditions The inventors have found that the above problems can be solved by a polyvinyl acetal-based resin film in which the amount of increase in the total concentration of is less than a certain value, and have completed the following invention.
That is, the present invention provides the following [1] to [12].
[1] Containing a component having a polyoxyalkylene group and containing 10 to 10000 ppm by mass of at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure A polyvinyl acetal-based resin film having a total concentration increase of 100 mass ppm or less of aldehydes having 8 or less carbon atoms after heating at 130° C. for 5 hours in a sealed container.
[2] The polyvinyl acetal resin film according to [1] above, wherein the component having a polyoxyalkylene group is a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
[3] The polyvinyl acetal resin film according to [1] or [2] above, wherein the polyoxyalkylene group is linked to the main chain of the polyvinyl acetal resin.
[4] The polyvinyl acetal resin film according to any one of [1] to [3] above, wherein the polyoxyalkylene group is a group having a repeating unit of an oxyalkylene group having 2 to 4 carbon atoms.
[5] The polyvinyl according to any one of [1] to [4] above, wherein the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group. Acetal resin film.
[6] The polyvinyl acetal-based resin film according to any one of [1] to [5] above, wherein the polyoxyalkylene content is 5 to 50 parts by mass with respect to 100 parts by mass of the unmodified polyvinyl acetal moiety.
[7] The polyvinyl acetal-based resin having a polyoxyalkylene group has at least one functional group selected from the following formulas (1-1) to (1-2), [2] to The polyvinyl acetal resin film according to any one of [6].
(In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom.)
[8] The plasticizer having a polyoxyalkylene group is at least one selected from the group consisting of polyalkylene glycol-based plasticizers, polyoxyalkylene ether-based plasticizers, and monobasic organic acid esters. [2] The polyvinyl acetal resin film according to any one of [7].
[9] The polyvinyl acetal-based resin film according to any one of [1] to [8] above, wherein the antioxidant contains an antioxidant represented by the following formula (I).
In the above formula (I), R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom. .
[10] The polyvinyl acetal resin film according to any one of [1] to [9] above, wherein the antioxidant has a molecular weight of 1000 or more.
[11] An interlayer film for laminated glass, comprising the film according to any one of [1] to [10] above.
[12] An intermediate film for laminated glass according to [11] above, and first and second laminated glass members, wherein the laminated glass intermediate film is disposed between the first and second laminated glass members. Laminated glass.
すなわち、本発明は、以下の[1]~[12]を提供する。
[1]ポリオキシアルキレン基を有する成分を含み、かつ(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を10~10000質量ppm含み、密封した容器内で130℃、5時間加熱した後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である、ポリビニルアセタール系樹脂フィルム。
[2]前記ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂又はポリオキシアルキレン基を有する可塑剤である、上記[1]に記載のポリビニルアセタール系樹脂フィルム。
[3]前記ポリオキシアルキレン基が、ポリビニルアセタール系樹脂の主鎖と連結してなる、上記[1]又は[2]に記載のポリビニルアセタール系樹脂フィルム。
[4]前記ポリオキシアルキレン基が、炭素数2~4のオキシアルキレン基を繰り返し単位とする基である、上記[1]~[3]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[5]前記ポリオキシアルキレン基の繰り返し単位が、オキシエチレン基及びオキシプロピレン基からなる群から選択される少なくとも1つである、上記[1]~[4]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[6]未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量が5~50質量部である、上記[1]~[5]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[7]前記ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、以下の式(1-1)~(1-2)で示される官能基から選択される少なくとも1つを有する、上記[2]~[6]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
(式(1-1)、(1-2)において、A1O、A2Oはそれぞれ独立に炭素数2~4のオキシアルキレン基であり、m、nは平均繰り返し数であり、4~200である。R3、R4はそれぞれ独立に炭素数が1~4のアルキル基又は水素原子である。)
[8]前記ポリオキシアルキレン基を有する可塑剤は、ポリアルキレングリコール系可塑剤、ポリオキシアルキレンエーテル系可塑剤、及び一塩基性有機酸エステルからなる群から選択される少なくとも1種である、上記[2]~[7]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[9]前記酸化防止剤が、以下の式(I)で示される酸化防止剤を含む、上記[1]~[8]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
上記式(I)において、Rは炭素数1~100の有機基であり、該有機基は、酸素原子、窒素原子、硫黄原子、及びリン原子から選ばれる少なくとも1つを有していてもよい。
[10]前記酸化防止剤が分子量1000以上である、上記[1]~[9]のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。
[11]上記[1]~[10]のいずれか1項に記載のフィルムを含む合わせガラス用中間膜。
[12]上記[11]に記載の合わせガラス用中間膜と、第1及び第2の合わせガラス部材とを備え、前記合わせガラス中間膜が前記第1及び第2の合わせガラス部材の間に配置される、合わせガラス。 As a result of extensive studies, the present inventors have found that a film containing a component having a polyoxyalkylene group, containing a specific amount of an antioxidant having a specific partial structure, and aldehyde after heating under specific conditions The inventors have found that the above problems can be solved by a polyvinyl acetal-based resin film in which the amount of increase in the total concentration of is less than a certain value, and have completed the following invention.
That is, the present invention provides the following [1] to [12].
[1] Containing a component having a polyoxyalkylene group and containing 10 to 10000 ppm by mass of at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure A polyvinyl acetal-based resin film having a total concentration increase of 100 mass ppm or less of aldehydes having 8 or less carbon atoms after heating at 130° C. for 5 hours in a sealed container.
[2] The polyvinyl acetal resin film according to [1] above, wherein the component having a polyoxyalkylene group is a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
[3] The polyvinyl acetal resin film according to [1] or [2] above, wherein the polyoxyalkylene group is linked to the main chain of the polyvinyl acetal resin.
[4] The polyvinyl acetal resin film according to any one of [1] to [3] above, wherein the polyoxyalkylene group is a group having a repeating unit of an oxyalkylene group having 2 to 4 carbon atoms.
[5] The polyvinyl according to any one of [1] to [4] above, wherein the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group. Acetal resin film.
[6] The polyvinyl acetal-based resin film according to any one of [1] to [5] above, wherein the polyoxyalkylene content is 5 to 50 parts by mass with respect to 100 parts by mass of the unmodified polyvinyl acetal moiety.
[7] The polyvinyl acetal-based resin having a polyoxyalkylene group has at least one functional group selected from the following formulas (1-1) to (1-2), [2] to The polyvinyl acetal resin film according to any one of [6].
(In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom.)
[8] The plasticizer having a polyoxyalkylene group is at least one selected from the group consisting of polyalkylene glycol-based plasticizers, polyoxyalkylene ether-based plasticizers, and monobasic organic acid esters. [2] The polyvinyl acetal resin film according to any one of [7].
[9] The polyvinyl acetal-based resin film according to any one of [1] to [8] above, wherein the antioxidant contains an antioxidant represented by the following formula (I).
In the above formula (I), R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom. .
[10] The polyvinyl acetal resin film according to any one of [1] to [9] above, wherein the antioxidant has a molecular weight of 1000 or more.
[11] An interlayer film for laminated glass, comprising the film according to any one of [1] to [10] above.
[12] An intermediate film for laminated glass according to [11] above, and first and second laminated glass members, wherein the laminated glass intermediate film is disposed between the first and second laminated glass members. Laminated glass.
本発明では、高温に晒された場合であっても、フィルムの黄変及びアルデヒド臭の発生を抑制し、かつポリビニルアセタール系樹脂の劣化が生じ難いポリビニルアセタール系樹脂フィルムを提供することができる。
According to the present invention, it is possible to provide a polyvinyl acetal-based resin film that suppresses yellowing of the film and the generation of aldehyde odor even when exposed to high temperatures, and that the polyvinyl acetal-based resin is less likely to deteriorate.
[ポリビニルアセタール系樹脂フィルム]
本発明のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含み、かつ(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を10~10000質量ppm含む。さらに、本発明のポリビニルアセタール系樹脂フィルムは、密封した容器内で130℃、5時間加熱した後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である。
なお、ポリビニルアセタール系樹脂フィルムとは、ポリビニルアセタール系樹脂を主成分として(例えば50質量%以上)含むフィルムである。 [Polyvinyl acetal resin film]
The polyvinyl acetal resin film of the present invention contains a component having a polyoxyalkylene group and at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure. Contains 10 to 10000 mass ppm. Furthermore, in the polyvinyl acetal resin film of the present invention, the increase in the total concentration of aldehydes having 8 or less carbon atoms after heating in a sealed container at 130° C. for 5 hours is 100 mass ppm or less.
The polyvinyl acetal-based resin film is a film containing polyvinyl acetal-based resin as a main component (for example, 50% by mass or more).
本発明のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含み、かつ(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を10~10000質量ppm含む。さらに、本発明のポリビニルアセタール系樹脂フィルムは、密封した容器内で130℃、5時間加熱した後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である。
なお、ポリビニルアセタール系樹脂フィルムとは、ポリビニルアセタール系樹脂を主成分として(例えば50質量%以上)含むフィルムである。 [Polyvinyl acetal resin film]
The polyvinyl acetal resin film of the present invention contains a component having a polyoxyalkylene group and at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure. Contains 10 to 10000 mass ppm. Furthermore, in the polyvinyl acetal resin film of the present invention, the increase in the total concentration of aldehydes having 8 or less carbon atoms after heating in a sealed container at 130° C. for 5 hours is 100 mass ppm or less.
The polyvinyl acetal-based resin film is a film containing polyvinyl acetal-based resin as a main component (for example, 50% by mass or more).
<アルデヒドの総濃度の増加量>
本発明のポリビニルアセタール系樹脂フィルムは、密封した容器内で130℃、5時間加熱後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である。該炭素数8以下のアルデヒドの総濃度の増加量が100質量ppmを超えると、アルデヒドに起因する臭気が増したり、フィルムが黄変したり、さらにはポリビニルアセタール系樹脂の劣化が生じやすくなる。したがって、このような不具合をより効果的に防止する観点から、上記該炭素数8以下のアルデヒドの総濃度の増加は、好ましくは80質量ppm以下であり、より好ましくは50質量ppm以下である。ポリビニルアセタール系樹脂フィルムの炭素数8以下のアルデヒドの総濃度は、後述する特定の酸化防止剤を使用することにより、低減し易くなる。
炭素数8以下のアルデヒドは、炭素数8以下の飽和アルデヒドであってもよいし、不飽和のアルデヒドであってもよく、例えば、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、アクロレイン、ブチルアルデヒド、クロトンアルデヒド、グルタルアルデヒド、2-エチルヘキシルアルデヒド、フルフラール等を挙げることができる。 <Amount of increase in total concentration of aldehyde>
The polyvinyl acetal-based resin film of the present invention has an increase in the total concentration of aldehydes having 8 or less carbon atoms of 100 mass ppm or less after heating at 130° C. for 5 hours in a sealed container. If the increase in the total concentration of aldehydes having 8 or less carbon atoms exceeds 100 ppm by mass, the odor caused by the aldehydes increases, the film yellows, and the polyvinyl acetal resin tends to deteriorate. Therefore, from the viewpoint of preventing such problems more effectively, the increase in the total concentration of the aldehydes having 8 or less carbon atoms is preferably 80 mass ppm or less, more preferably 50 mass ppm or less. The total concentration of aldehydes having 8 or less carbon atoms in the polyvinyl acetal-based resin film can be easily reduced by using a specific antioxidant to be described later.
The aldehyde having 8 or less carbon atoms may be a saturated aldehyde having 8 or less carbon atoms or may be an unsaturated aldehyde, such as formaldehyde, acetaldehyde, propionaldehyde, acrolein, butyraldehyde, crotonaldehyde, glutar Aldehyde, 2-ethylhexylaldehyde, furfural and the like can be mentioned.
本発明のポリビニルアセタール系樹脂フィルムは、密封した容器内で130℃、5時間加熱後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である。該炭素数8以下のアルデヒドの総濃度の増加量が100質量ppmを超えると、アルデヒドに起因する臭気が増したり、フィルムが黄変したり、さらにはポリビニルアセタール系樹脂の劣化が生じやすくなる。したがって、このような不具合をより効果的に防止する観点から、上記該炭素数8以下のアルデヒドの総濃度の増加は、好ましくは80質量ppm以下であり、より好ましくは50質量ppm以下である。ポリビニルアセタール系樹脂フィルムの炭素数8以下のアルデヒドの総濃度は、後述する特定の酸化防止剤を使用することにより、低減し易くなる。
炭素数8以下のアルデヒドは、炭素数8以下の飽和アルデヒドであってもよいし、不飽和のアルデヒドであってもよく、例えば、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、アクロレイン、ブチルアルデヒド、クロトンアルデヒド、グルタルアルデヒド、2-エチルヘキシルアルデヒド、フルフラール等を挙げることができる。 <Amount of increase in total concentration of aldehyde>
The polyvinyl acetal-based resin film of the present invention has an increase in the total concentration of aldehydes having 8 or less carbon atoms of 100 mass ppm or less after heating at 130° C. for 5 hours in a sealed container. If the increase in the total concentration of aldehydes having 8 or less carbon atoms exceeds 100 ppm by mass, the odor caused by the aldehydes increases, the film yellows, and the polyvinyl acetal resin tends to deteriorate. Therefore, from the viewpoint of preventing such problems more effectively, the increase in the total concentration of the aldehydes having 8 or less carbon atoms is preferably 80 mass ppm or less, more preferably 50 mass ppm or less. The total concentration of aldehydes having 8 or less carbon atoms in the polyvinyl acetal-based resin film can be easily reduced by using a specific antioxidant to be described later.
The aldehyde having 8 or less carbon atoms may be a saturated aldehyde having 8 or less carbon atoms or may be an unsaturated aldehyde, such as formaldehyde, acetaldehyde, propionaldehyde, acrolein, butyraldehyde, crotonaldehyde, glutar Aldehyde, 2-ethylhexylaldehyde, furfural and the like can be mentioned.
炭素数8以下のアルデヒドの総濃度の増加量は、以下の式(1)で求められる。
式(1) (密封した容器内で、130℃で5時間加熱した後のポリビニルアセタール系樹脂フィルムに含まれる炭素数8以下のアルデヒドの総濃度)-(加熱する前のポリビニルアセタール系樹脂フィルムに含まれる炭素数8以下のアルデヒドの総濃度)
試験に用いる容器としては、容量が10cm3のガラス製の容器を用いるとよい。
炭素数8以下のアルデヒドの総濃度は、ポリビニルアセタール系樹脂フィルム中に存在する炭素数8以下の個々のアルデヒドの合計の濃度であり、高速液体クロマトグラフィー(HPLC)により測定される。 The amount of increase in the total concentration of aldehydes having 8 or less carbon atoms is obtained by the following formula (1).
Formula (1) (Total concentration of aldehydes with 8 or less carbon atoms contained in polyvinyl acetal resin film after heating at 130 ° C. for 5 hours in a sealed container) - (To polyvinyl acetal resin film before heating Total concentration of aldehydes containing 8 or less carbon atoms)
As a container used for the test, a glass container with a capacity of 10 cm 3 is preferably used.
The total concentration of aldehydes having 8 or less carbon atoms is the total concentration of individual aldehydes having 8 or less carbon atoms present in the polyvinyl acetal resin film, and is measured by high performance liquid chromatography (HPLC).
式(1) (密封した容器内で、130℃で5時間加熱した後のポリビニルアセタール系樹脂フィルムに含まれる炭素数8以下のアルデヒドの総濃度)-(加熱する前のポリビニルアセタール系樹脂フィルムに含まれる炭素数8以下のアルデヒドの総濃度)
試験に用いる容器としては、容量が10cm3のガラス製の容器を用いるとよい。
炭素数8以下のアルデヒドの総濃度は、ポリビニルアセタール系樹脂フィルム中に存在する炭素数8以下の個々のアルデヒドの合計の濃度であり、高速液体クロマトグラフィー(HPLC)により測定される。 The amount of increase in the total concentration of aldehydes having 8 or less carbon atoms is obtained by the following formula (1).
Formula (1) (Total concentration of aldehydes with 8 or less carbon atoms contained in polyvinyl acetal resin film after heating at 130 ° C. for 5 hours in a sealed container) - (To polyvinyl acetal resin film before heating Total concentration of aldehydes containing 8 or less carbon atoms)
As a container used for the test, a glass container with a capacity of 10 cm 3 is preferably used.
The total concentration of aldehydes having 8 or less carbon atoms is the total concentration of individual aldehydes having 8 or less carbon atoms present in the polyvinyl acetal resin film, and is measured by high performance liquid chromatography (HPLC).
<酸化防止剤>
本発明のポリビニルアセタール系樹脂フィルムは、(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を含有する。このような特定の構造の酸化防止剤を用いることにより、ポリオキシアルキレン基を有する成分の熱劣化を抑制しやすくなり、具体的には、フィルムの黄変、アルデヒド臭の発生、及びポリビニルアセタール系樹脂の劣化を抑制しやすくなる。 <Antioxidant>
The polyvinyl acetal resin film of the present invention contains at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure. By using an antioxidant with such a specific structure, it becomes easier to suppress the thermal deterioration of the component having a polyoxyalkylene group. It becomes easy to suppress deterioration of resin.
本発明のポリビニルアセタール系樹脂フィルムは、(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を含有する。このような特定の構造の酸化防止剤を用いることにより、ポリオキシアルキレン基を有する成分の熱劣化を抑制しやすくなり、具体的には、フィルムの黄変、アルデヒド臭の発生、及びポリビニルアセタール系樹脂の劣化を抑制しやすくなる。 <Antioxidant>
The polyvinyl acetal resin film of the present invention contains at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure. By using an antioxidant with such a specific structure, it becomes easier to suppress the thermal deterioration of the component having a polyoxyalkylene group. It becomes easy to suppress deterioration of resin.
(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ酸化防止剤としては、以下の式(I)で示される酸化防止剤が好ましい。
上記式(I)において、Rは炭素数1~100の有機基であり、該有機基は、酸素原子、窒素原子、硫黄原子、及びリン原子から選ばれる少なくとも1つを有していてもよい。
なお、上記式(I)のRを除く部分が(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートである。 As the antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, an antioxidant represented by the following formula (I) is preferable.
In the above formula (I), R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom. .
The portion of the above formula (I) excluding R is (3,5-di-tert-butyl-4-hydroxyphenyl)propionate.
上記式(I)において、Rは炭素数1~100の有機基であり、該有機基は、酸素原子、窒素原子、硫黄原子、及びリン原子から選ばれる少なくとも1つを有していてもよい。
なお、上記式(I)のRを除く部分が(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートである。 As the antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, an antioxidant represented by the following formula (I) is preferable.
In the above formula (I), R is an organic group having 1 to 100 carbon atoms, and the organic group may have at least one selected from an oxygen atom, a nitrogen atom, a sulfur atom, and a phosphorus atom. .
The portion of the above formula (I) excluding R is (3,5-di-tert-butyl-4-hydroxyphenyl)propionate.
上記式(I)において、ポリオキシアルキレン基を有する成分の熱劣化抑制の観点から、Rは炭素数4~30のアルキル基であるか、又は1~3個の(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを有し、かつ硫黄原子を有していてもよい炭素数15~60の有機基であることが好ましい。
中でも、ポリオキシアルキレン基を有する成分の熱劣化抑制の観点から、酸化防止剤は、以下の式(I-1)~(I-4)の構造の酸化防止剤が好ましく、式(I-1)の構造の酸化防止剤が特に好ましい。なお式(I-4)のi-C8H17はイソオクチル基を表す。
上記式(I-1)~(I-4)で表される酸化防止剤は、それぞれ、Irganox1010、Irganox1035、Irganox1076、Irganox1135(これらはすべてBASFジャパン株式会社製)として市販されている。 In the above formula (I), from the viewpoint of suppressing thermal deterioration of the component having a polyoxyalkylene group, R is an alkyl group having 4 to 30 carbon atoms, or 1 to 3 (3,5-di-tert -Butyl-4-hydroxyphenyl)propionate and an organic group having 15 to 60 carbon atoms which may have a sulfur atom.
Among them, from the viewpoint of suppressing thermal deterioration of a component having a polyoxyalkylene group, the antioxidant is preferably an antioxidant having the structure of the following formulas (I-1) to (I-4), and the formula (I-1 ) are particularly preferred. Note that iC 8 H 17 in formula (I-4) represents an isooctyl group.
The antioxidants represented by formulas (I-1) to (I-4) are commercially available as Irganox 1010, Irganox 1035, Irganox 1076 and Irganox 1135 (all of which are manufactured by BASF Japan Ltd.).
中でも、ポリオキシアルキレン基を有する成分の熱劣化抑制の観点から、酸化防止剤は、以下の式(I-1)~(I-4)の構造の酸化防止剤が好ましく、式(I-1)の構造の酸化防止剤が特に好ましい。なお式(I-4)のi-C8H17はイソオクチル基を表す。
上記式(I-1)~(I-4)で表される酸化防止剤は、それぞれ、Irganox1010、Irganox1035、Irganox1076、Irganox1135(これらはすべてBASFジャパン株式会社製)として市販されている。 In the above formula (I), from the viewpoint of suppressing thermal deterioration of the component having a polyoxyalkylene group, R is an alkyl group having 4 to 30 carbon atoms, or 1 to 3 (3,5-di-tert -Butyl-4-hydroxyphenyl)propionate and an organic group having 15 to 60 carbon atoms which may have a sulfur atom.
Among them, from the viewpoint of suppressing thermal deterioration of a component having a polyoxyalkylene group, the antioxidant is preferably an antioxidant having the structure of the following formulas (I-1) to (I-4), and the formula (I-1 ) are particularly preferred. Note that iC 8 H 17 in formula (I-4) represents an isooctyl group.
The antioxidants represented by formulas (I-1) to (I-4) are commercially available as Irganox 1010, Irganox 1035, Irganox 1076 and Irganox 1135 (all of which are manufactured by BASF Japan Ltd.).
本発明において使用する(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ酸化防止剤は、分子量1000以上であることが好ましい。分子量1000以上の酸化防止剤を用いることにより、ポリオキシアルキレン基を有する成分の熱劣化を効果的に防止することができる。なお、分子量1000以上の酸化防止剤としては、例えば上記した式(I-1)の酸化防止剤が挙げられる。
The antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure used in the present invention preferably has a molecular weight of 1000 or more. By using an antioxidant having a molecular weight of 1000 or more, it is possible to effectively prevent thermal deterioration of the component having a polyoxyalkylene group. Examples of the antioxidant having a molecular weight of 1000 or more include the antioxidant represented by formula (I-1) described above.
ポリビニルアセタール系樹脂フィルムにおける、(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ酸化防止剤の含有量は、10~10000質量ppmである。10ppm質量未満であると、ポリオキシアルキレン基を有する成分の熱劣化を抑制し難くなる。一方、10000質量ppm超であると、酸化防止剤の添加量に応じた効果を得難くなる。ポリビニルアセタール系樹脂フィルムにおける上記酸化防止剤の含有量は、好ましくは100~10000質量ppmであり、より好ましくは500~8000質量ppmであり、さらに好ましくは1000~7000質量ppmである。
The content of the antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure in the polyvinyl acetal resin film is 10 to 10000 mass ppm. If it is less than 10 ppm by mass, it becomes difficult to suppress thermal deterioration of the component having a polyoxyalkylene group. On the other hand, if it exceeds 10000 ppm by mass, it becomes difficult to obtain the effect corresponding to the amount of the antioxidant added. The content of the antioxidant in the polyvinyl acetal-based resin film is preferably 100 to 10000 mass ppm, more preferably 500 to 8000 mass ppm, still more preferably 1000 to 7000 mass ppm.
<ポリオキシアルキレン基を有する成分>
本発明のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含有する。ポリオキシアルキレン基を有する成分を含有することにより、ポリビニルアセタール系フィルムは柔軟性が向上し、さらに合わせガラス用中間膜として用いた場合等において、加工性や有機ガラスへの接着性が向上する。このような、ポリオキシアルキレン基を有する成分は、熱劣化して、黄変、アルデヒド臭の発生、及び樹脂劣化の原因になりやすいが、本発明のフィルムは、上記した酸化防止剤を一定量含有するため、このような不具合を抑制することができる。
ポリオキシアルキレン基は、炭素数2~4のオキシアルキレン基を繰り返し単位とする基であることが好ましい。また、ポリオキシアルキレン基の繰り返し単位が、オキシエチレン基及びオキシプロピレン基からなる群から選択される少なくとも1つであることがより好ましい。 <Component having a polyoxyalkylene group>
The polyvinyl acetal-based resin film of the present invention contains a component having a polyoxyalkylene group. Containing a component having a polyoxyalkylene group improves the flexibility of the polyvinyl acetal film, and further improves workability and adhesion to organic glass when used as an interlayer film for laminated glass. Such a component having a polyoxyalkylene group is likely to cause thermal deterioration, yellowing, aldehyde odor generation, and resin deterioration. Since it contains, such a problem can be suppressed.
The polyoxyalkylene group is preferably a group having repeating units of oxyalkylene groups having 2 to 4 carbon atoms. More preferably, the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group.
本発明のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含有する。ポリオキシアルキレン基を有する成分を含有することにより、ポリビニルアセタール系フィルムは柔軟性が向上し、さらに合わせガラス用中間膜として用いた場合等において、加工性や有機ガラスへの接着性が向上する。このような、ポリオキシアルキレン基を有する成分は、熱劣化して、黄変、アルデヒド臭の発生、及び樹脂劣化の原因になりやすいが、本発明のフィルムは、上記した酸化防止剤を一定量含有するため、このような不具合を抑制することができる。
ポリオキシアルキレン基は、炭素数2~4のオキシアルキレン基を繰り返し単位とする基であることが好ましい。また、ポリオキシアルキレン基の繰り返し単位が、オキシエチレン基及びオキシプロピレン基からなる群から選択される少なくとも1つであることがより好ましい。 <Component having a polyoxyalkylene group>
The polyvinyl acetal-based resin film of the present invention contains a component having a polyoxyalkylene group. Containing a component having a polyoxyalkylene group improves the flexibility of the polyvinyl acetal film, and further improves workability and adhesion to organic glass when used as an interlayer film for laminated glass. Such a component having a polyoxyalkylene group is likely to cause thermal deterioration, yellowing, aldehyde odor generation, and resin deterioration. Since it contains, such a problem can be suppressed.
The polyoxyalkylene group is preferably a group having repeating units of oxyalkylene groups having 2 to 4 carbon atoms. More preferably, the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group.
ポリオキシアルキレン基を有する成分としては、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂であってもよいし、ポリアルキレン基を有するポリビニルアセタール系樹脂以外の化合物であってもよい。
ポリオキシアルキレン基を有する成分としては、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂、又はポリオキシアルキレン基を有する可塑剤であることが好ましい。 The component having a polyoxyalkylene group may be a polyvinyl acetal resin having a polyoxyalkylene group, or a compound other than a polyvinyl acetal resin having a polyalkylene group.
The component having a polyoxyalkylene group is preferably a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
ポリオキシアルキレン基を有する成分としては、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂、又はポリオキシアルキレン基を有する可塑剤であることが好ましい。 The component having a polyoxyalkylene group may be a polyvinyl acetal resin having a polyoxyalkylene group, or a compound other than a polyvinyl acetal resin having a polyalkylene group.
The component having a polyoxyalkylene group is preferably a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
(ポリオキシアルキレン基を有するポリビニルアセタール系樹脂)
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、優れた柔軟性を有する。そのため、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂を含有するフィルムは、可塑剤を含有しない場合でもフィルムのガラス転移温度が低くなりやすく、加工性や有機ガラスへの接着性が向上する。
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂のポリオキシアルキレン基は、ポリビニルアセタール系樹脂の主鎖と連結していることが好ましく、エーテル結合及び-CH2O-のいずれかの連結基を介して主鎖と連結していることが好ましい。なお、-CH2O-は、炭素原子が主鎖に連結するとよい。 (Polyvinyl acetal resin having polyoxyalkylene group)
A polyvinyl acetal resin having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a polyvinyl acetal-based resin having a polyoxyalkylene group tends to have a low glass transition temperature even when it does not contain a plasticizer, thereby improving workability and adhesion to organic glass.
The polyoxyalkylene group of the polyvinyl acetal-based resin having a polyoxyalkylene group is preferably linked to the main chain of the polyvinyl acetal-based resin via either an ether bond or —CH 2 O— linking group. It is preferably linked to the main chain. In addition, -CH 2 O- preferably has a carbon atom linked to the main chain.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、優れた柔軟性を有する。そのため、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂を含有するフィルムは、可塑剤を含有しない場合でもフィルムのガラス転移温度が低くなりやすく、加工性や有機ガラスへの接着性が向上する。
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂のポリオキシアルキレン基は、ポリビニルアセタール系樹脂の主鎖と連結していることが好ましく、エーテル結合及び-CH2O-のいずれかの連結基を介して主鎖と連結していることが好ましい。なお、-CH2O-は、炭素原子が主鎖に連結するとよい。 (Polyvinyl acetal resin having polyoxyalkylene group)
A polyvinyl acetal resin having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a polyvinyl acetal-based resin having a polyoxyalkylene group tends to have a low glass transition temperature even when it does not contain a plasticizer, thereby improving workability and adhesion to organic glass.
The polyoxyalkylene group of the polyvinyl acetal-based resin having a polyoxyalkylene group is preferably linked to the main chain of the polyvinyl acetal-based resin via either an ether bond or —CH 2 O— linking group. It is preferably linked to the main chain. In addition, -CH 2 O- preferably has a carbon atom linked to the main chain.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、より具体的には、以下の式(1-1)~(1-2)で示される官能基から選択される少なくとも1つを有することが好ましい。
(式(1-1)、(1-2)において、A1O、A2Oはそれぞれ独立に炭素数2~4のオキシアルキレン基であり、m、nは平均繰り返し数であり、4~200である。R3、R4はそれぞれ独立に炭素数が1~4のアルキル基又は水素原子である。なおオキシアルキレン基は2種類以上、例えば、オキシエチレン基とオキシプロピレン基などが混在していてもよい。) More specifically, the polyvinyl acetal resin having a polyoxyalkylene group preferably has at least one functional group selected from the following formulas (1-1) and (1-2).
(In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, and two or more types of oxyalkylene groups, for example, an oxyethylene group and an oxypropylene group, may be mixed. may be present.)
(式(1-1)、(1-2)において、A1O、A2Oはそれぞれ独立に炭素数2~4のオキシアルキレン基であり、m、nは平均繰り返し数であり、4~200である。R3、R4はそれぞれ独立に炭素数が1~4のアルキル基又は水素原子である。なおオキシアルキレン基は2種類以上、例えば、オキシエチレン基とオキシプロピレン基などが混在していてもよい。) More specifically, the polyvinyl acetal resin having a polyoxyalkylene group preferably has at least one functional group selected from the following formulas (1-1) and (1-2).
(In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms; 200. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, and two or more types of oxyalkylene groups, for example, an oxyethylene group and an oxypropylene group, may be mixed. may be present.)
式(1-1)、(1-2)において、A1O、A2Oはそれぞれ独立に炭素数2~4のオキシアルキレン基である。炭素数2~4のオキシアルキレン基は、オキシエチレン基、オキシプロピレン基、又はオキシブチレン基であり、好ましくはオキシエチレン基、オキシプロピレン基であり、より好ましくはオキシエチレン基である。なお、オキシアルキレン基は2種以上併用してもよく、その場合、各オキシアルキレン基は、ランダムに付加してもよいし、ブロックで付加してもよい。
m、nは、オキシアルキレン基の平均繰り返し数を示し、4~200であり、好ましくは4~100、より好ましくは4~50、さらに好ましくは5~40、特に好ましくは8~20である。
また、R3、R4におけるアルキル基は、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、s-ブチル、t-ブチル基などが挙げられる。また、R3、R4は、それぞれ独立に炭素数が1~4のアルキル基又は水素原子であるが、好ましくは炭素数1~2のアルキル基、より好ましはメチル基又は水素原子、さらに好ましは水素原子である。
したがって、式(1-1)で示される官能基は、-O-(CH2CH2O)m-Hで示される官能基であることが特に好ましく、式(1-2)で示される官能基は、-CH2O-(CH2CH2O)n-Hで示される官能基であることが特に好ましい。なお、これらの場合のm、nの好適な範囲も上記のとおりである。 In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms. The oxyalkylene group having 2 to 4 carbon atoms is an oxyethylene group, an oxypropylene group or an oxybutylene group, preferably an oxyethylene group or an oxypropylene group, more preferably an oxyethylene group. Incidentally, two or more oxyalkylene groups may be used in combination, and in that case, each oxyalkylene group may be added at random or in blocks.
m and n represent the average number of repeating oxyalkylene groups, which is 4-200, preferably 4-100, more preferably 4-50, even more preferably 5-40, and particularly preferably 8-20.
Alkyl groups for R 3 and R 4 include methyl, ethyl, n-propyl, isopropyl, n-butyl, s-butyl and t-butyl groups. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, preferably an alkyl group having 1 to 2 carbon atoms, more preferably a methyl group or a hydrogen atom, and further A hydrogen atom is preferred.
Therefore, the functional group represented by formula (1-1) is particularly preferably the functional group represented by —O—(CH 2 CH 2 O) m —H, and the functional group represented by formula (1-2) The group is particularly preferably a functional group represented by -CH 2 O-(CH 2 CH 2 O) n -H. The preferred ranges of m and n in these cases are also as described above.
m、nは、オキシアルキレン基の平均繰り返し数を示し、4~200であり、好ましくは4~100、より好ましくは4~50、さらに好ましくは5~40、特に好ましくは8~20である。
また、R3、R4におけるアルキル基は、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、s-ブチル、t-ブチル基などが挙げられる。また、R3、R4は、それぞれ独立に炭素数が1~4のアルキル基又は水素原子であるが、好ましくは炭素数1~2のアルキル基、より好ましはメチル基又は水素原子、さらに好ましは水素原子である。
したがって、式(1-1)で示される官能基は、-O-(CH2CH2O)m-Hで示される官能基であることが特に好ましく、式(1-2)で示される官能基は、-CH2O-(CH2CH2O)n-Hで示される官能基であることが特に好ましい。なお、これらの場合のm、nの好適な範囲も上記のとおりである。 In formulas (1-1) and (1-2), A 1 O and A 2 O are each independently an oxyalkylene group having 2 to 4 carbon atoms. The oxyalkylene group having 2 to 4 carbon atoms is an oxyethylene group, an oxypropylene group or an oxybutylene group, preferably an oxyethylene group or an oxypropylene group, more preferably an oxyethylene group. Incidentally, two or more oxyalkylene groups may be used in combination, and in that case, each oxyalkylene group may be added at random or in blocks.
m and n represent the average number of repeating oxyalkylene groups, which is 4-200, preferably 4-100, more preferably 4-50, even more preferably 5-40, and particularly preferably 8-20.
Alkyl groups for R 3 and R 4 include methyl, ethyl, n-propyl, isopropyl, n-butyl, s-butyl and t-butyl groups. R 3 and R 4 are each independently an alkyl group having 1 to 4 carbon atoms or a hydrogen atom, preferably an alkyl group having 1 to 2 carbon atoms, more preferably a methyl group or a hydrogen atom, and further A hydrogen atom is preferred.
Therefore, the functional group represented by formula (1-1) is particularly preferably the functional group represented by —O—(CH 2 CH 2 O) m —H, and the functional group represented by formula (1-2) The group is particularly preferably a functional group represented by -CH 2 O-(CH 2 CH 2 O) n -H. The preferred ranges of m and n in these cases are also as described above.
ポリビニルアセタール系樹脂は、主鎖としてビニル基由来の構成単位を有するものであり、式(1-1)~(1-2)で示される官能基は、主鎖を構成するビニル基由来の構成単位に結合するものであるとよい。したがって、ポリビニルアセタール系樹脂は、以下の式(2-1)~式(2-2)で示される構成単位のいずれかを有することが好ましい。
(式(2-1)、(2-2)において、A1O、A2O、m、n、R3、及びR4はそれぞれ上記と同じである。) The polyvinyl acetal-based resin has a structural unit derived from a vinyl group as a main chain, and the functional groups represented by formulas (1-1) to (1-2) are composed of vinyl groups that form the main chain. It is preferable that it is connected to the unit. Therefore, the polyvinyl acetal-based resin preferably has any one of structural units represented by the following formulas (2-1) and (2-2).
(In formulas (2-1) and (2-2), A 1 O, A 2 O, m, n, R 3 and R 4 are the same as above.)
(式(2-1)、(2-2)において、A1O、A2O、m、n、R3、及びR4はそれぞれ上記と同じである。) The polyvinyl acetal-based resin has a structural unit derived from a vinyl group as a main chain, and the functional groups represented by formulas (1-1) to (1-2) are composed of vinyl groups that form the main chain. It is preferable that it is connected to the unit. Therefore, the polyvinyl acetal-based resin preferably has any one of structural units represented by the following formulas (2-1) and (2-2).
(In formulas (2-1) and (2-2), A 1 O, A 2 O, m, n, R 3 and R 4 are the same as above.)
ポリビニルアセタール系樹脂は、典型的には、アセタール基、水酸基、及びアセチル基を有し、すなわち、ポリビニルアセタール系樹脂は、典型的には、以下の式(3-1)、式(3-2)及び式(3-3)で示される構成単位を有する。したがって、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、以下の式(3-1)、式(3-2)及び式(3-3)で示される構成単位と、上記した式(2-1)~式(2-2)から選択される少なくとも1つの構成単位とを有することが好ましい。
なお、式(2-1)及び(2-2)はポリオキシアルキレン基を有する構成単位であり、式(3-1)はアセタール基を有する構成単位であり、式(3-2)は水酸基を有する構成単位であり、式(3-3)はアセチル基を有する構成単位である。 A polyvinyl acetal-based resin typically has an acetal group, a hydroxyl group, and an acetyl group. ) and structural units represented by formula (3-3). Therefore, the polyvinyl acetal-based resin having a polyoxyalkylene group includes structural units represented by the following formulas (3-1), (3-2) and (3-3), and the above formula (2-1 ) to formula (2-2).
The formulas (2-1) and (2-2) are structural units having a polyoxyalkylene group, the formula (3-1) is a structural unit having an acetal group, and the formula (3-2) is a hydroxyl group. and formula (3-3) is a structural unit having an acetyl group.
なお、式(2-1)及び(2-2)はポリオキシアルキレン基を有する構成単位であり、式(3-1)はアセタール基を有する構成単位であり、式(3-2)は水酸基を有する構成単位であり、式(3-3)はアセチル基を有する構成単位である。 A polyvinyl acetal-based resin typically has an acetal group, a hydroxyl group, and an acetyl group. ) and structural units represented by formula (3-3). Therefore, the polyvinyl acetal-based resin having a polyoxyalkylene group includes structural units represented by the following formulas (3-1), (3-2) and (3-3), and the above formula (2-1 ) to formula (2-2).
The formulas (2-1) and (2-2) are structural units having a polyoxyalkylene group, the formula (3-1) is a structural unit having an acetal group, and the formula (3-2) is a hydroxyl group. and formula (3-3) is a structural unit having an acetyl group.
(式(3-1)において、R5は水素原子又は炭素数1~19の炭化水素基を表す。)
(In formula (3-1), R 5 represents a hydrogen atom or a hydrocarbon group having 1 to 19 carbon atoms.)
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、ポリオキシアルキレン基を有する構成単位の量は、好ましくは1~30質量%であり、より好ましくは5~25質量%であり、より好ましくは10~20質量%である。
ポリオキシアルキレン基を有する構成単位の量とは、ポリビニルアセタール系樹脂の全構成単位を基準とした、ポリオキシアルキレン基を有する構成単位の割合を意味する。後述する水酸基を有する構成単位の量、アセタール基を有する構成単位の量、及びアセチル基を有する構成単位の量も同様である。
なお、各構成単位の量は、ポリビニルアセタール系樹脂に対してプロトンNMR測定を行い、得られたスペクトルから算出することができる。 The amount of the structural unit having a polyoxyalkylene group in the polyvinyl acetal resin having a polyoxyalkylene group is preferably 1 to 30% by mass, more preferably 5 to 25% by mass, more preferably 10 to 20% by mass.
The amount of structural units having a polyoxyalkylene group means the ratio of the structural units having a polyoxyalkylene group to the total structural units of the polyvinyl acetal-based resin. The same applies to the amount of a structural unit having a hydroxyl group, the amount of a structural unit having an acetal group, and the amount of a structural unit having an acetyl group, which will be described later.
The amount of each structural unit can be calculated from the spectrum obtained by subjecting the polyvinyl acetal-based resin to proton NMR measurement.
ポリオキシアルキレン基を有する構成単位の量とは、ポリビニルアセタール系樹脂の全構成単位を基準とした、ポリオキシアルキレン基を有する構成単位の割合を意味する。後述する水酸基を有する構成単位の量、アセタール基を有する構成単位の量、及びアセチル基を有する構成単位の量も同様である。
なお、各構成単位の量は、ポリビニルアセタール系樹脂に対してプロトンNMR測定を行い、得られたスペクトルから算出することができる。 The amount of the structural unit having a polyoxyalkylene group in the polyvinyl acetal resin having a polyoxyalkylene group is preferably 1 to 30% by mass, more preferably 5 to 25% by mass, more preferably 10 to 20% by mass.
The amount of structural units having a polyoxyalkylene group means the ratio of the structural units having a polyoxyalkylene group to the total structural units of the polyvinyl acetal-based resin. The same applies to the amount of a structural unit having a hydroxyl group, the amount of a structural unit having an acetal group, and the amount of a structural unit having an acetyl group, which will be described later.
The amount of each structural unit can be calculated from the spectrum obtained by subjecting the polyvinyl acetal-based resin to proton NMR measurement.
ポリビニルアセタール系樹脂に含まれているアセタール基の炭素数は特に限定されないが、上記式(3-1)で示した通り、例えば1~20であるが、2~10であることが好ましく、2~6であることがより好ましく、2、3又は4であることがさらに好ましい。したがって、上記式(3-1)示すR5の炭素数は、1~9が好ましく、1~5がより好ましく、1~3であることがさらに好ましい。
The number of carbon atoms in the acetal group contained in the polyvinyl acetal-based resin is not particularly limited. ~6 is more preferred, and 2, 3 or 4 is even more preferred. Therefore, the number of carbon atoms in R 5 represented by the above formula (3-1) is preferably 1-9, more preferably 1-5, even more preferably 1-3.
アセタール基としては、具体的にはブチラール基が特に好ましく、したがって、ポリビニルアセタール系樹脂としては、ポリビニルブチラール系樹脂が好ましい。
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、アセタール基を有する構成単位の量は、特に限定されないが、例えば45~90質量%であり、好ましくは55~85質量%であり、より好ましくは60~80質量%である。アセタール基を有する構成単位の量がこのような範囲であると、ポリオキシアルキレン基を有する構成単位を一定量導入しやすくなる。 Specifically, the acetal group is particularly preferably a butyral group, and therefore, the polyvinyl acetal-based resin is preferably a polyvinyl butyral-based resin.
The amount of the structural unit having an acetal group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 45 to 90% by mass, preferably 55 to 85% by mass, more preferably 60%. ~80% by mass. When the amount of the structural unit having an acetal group is within such a range, it becomes easier to introduce a certain amount of the structural unit having a polyoxyalkylene group.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、アセタール基を有する構成単位の量は、特に限定されないが、例えば45~90質量%であり、好ましくは55~85質量%であり、より好ましくは60~80質量%である。アセタール基を有する構成単位の量がこのような範囲であると、ポリオキシアルキレン基を有する構成単位を一定量導入しやすくなる。 Specifically, the acetal group is particularly preferably a butyral group, and therefore, the polyvinyl acetal-based resin is preferably a polyvinyl butyral-based resin.
The amount of the structural unit having an acetal group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 45 to 90% by mass, preferably 55 to 85% by mass, more preferably 60%. ~80% by mass. When the amount of the structural unit having an acetal group is within such a range, it becomes easier to introduce a certain amount of the structural unit having a polyoxyalkylene group.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、水酸基を有する構成単位の量は、特に限定されないが、例えば0~35質量%であり、好ましくは5~30質量%であり、より好ましくは10~25質量%である。水酸基を有する構成単位の量をこれら上限値以下とすることにより、フィルムの柔軟性が高まり、有機ガラスに対する接着性が向上する。一方、水酸基を有する構成単位の量がこれら下限値以上であると、フィルムが柔軟になりすぎるのを防止しやすくなる。
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、アセチル基を有する構成単位の量は、特に限定されないが、例えば0.01~50質量%であり、好ましくは0.1~20質量%であり、より好ましくは0.5~10質量%である。 The amount of the structural unit having a hydroxyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0 to 35% by mass, preferably 5 to 30% by mass, more preferably 10 to 35% by mass. 25% by mass. By setting the amount of the structural unit having a hydroxyl group to these upper limits or less, the flexibility of the film is increased and the adhesiveness to organic glass is improved. On the other hand, when the amount of the structural unit having a hydroxyl group is at least these lower limits, it becomes easier to prevent the film from becoming too flexible.
The amount of the structural unit having an acetyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0.01 to 50% by mass, preferably 0.1 to 20% by mass, More preferably, it is 0.5 to 10% by mass.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂における、アセチル基を有する構成単位の量は、特に限定されないが、例えば0.01~50質量%であり、好ましくは0.1~20質量%であり、より好ましくは0.5~10質量%である。 The amount of the structural unit having a hydroxyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0 to 35% by mass, preferably 5 to 30% by mass, more preferably 10 to 35% by mass. 25% by mass. By setting the amount of the structural unit having a hydroxyl group to these upper limits or less, the flexibility of the film is increased and the adhesiveness to organic glass is improved. On the other hand, when the amount of the structural unit having a hydroxyl group is at least these lower limits, it becomes easier to prevent the film from becoming too flexible.
The amount of the structural unit having an acetyl group in the polyvinyl acetal resin having a polyoxyalkylene group is not particularly limited, but is, for example, 0.01 to 50% by mass, preferably 0.1 to 20% by mass, More preferably, it is 0.5 to 10% by mass.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂の平均重合度は、好ましくは300以上5000以下である。平均重合度を上記範囲内に調整することで、機械強度、柔軟性などを良好に維持しつつ、接着性を向上させやすくなる。
これら観点からポリビニルアセタール系樹脂の平均重合度は、500以上がより好ましく、700以上がさらに好ましく、機械強度を向上させやすくなる観点から1200以上がよりさらに好ましい。また、平均重合度は、4500以下がより好ましく、4000以下がさらに好ましく、接着性をより向上させやすくなる観点から3500以下がよりさらに好ましい。
なお、ポリビニルアセタール系樹脂の平均重合度は、原料となるポリビニルアルコールの平均重合度と同じであり、ポリビニルアルコールの平均重合度によって求めることができる。ポリビニルアルコールの平均重合度は、JIS K6726「ポリビニルアルコール試験方法」に準拠した方法により求められる。 The average degree of polymerization of the polyvinyl acetal resin having a polyoxyalkylene group is preferably 300 or more and 5000 or less. By adjusting the average degree of polymerization within the above range, it becomes easier to improve adhesiveness while maintaining favorable mechanical strength, flexibility, and the like.
From these viewpoints, the average degree of polymerization of the polyvinyl acetal-based resin is more preferably 500 or more, more preferably 700 or more, and even more preferably 1200 or more from the viewpoint of easily improving the mechanical strength. In addition, the average degree of polymerization is more preferably 4500 or less, more preferably 4000 or less, and even more preferably 3500 or less from the viewpoint of easily improving adhesiveness.
The average degree of polymerization of polyvinyl acetal resin is the same as the average degree of polymerization of polyvinyl alcohol as a raw material, and can be obtained from the average degree of polymerization of polyvinyl alcohol. The average degree of polymerization of polyvinyl alcohol is determined by a method based on JIS K6726 "Polyvinyl alcohol test method".
これら観点からポリビニルアセタール系樹脂の平均重合度は、500以上がより好ましく、700以上がさらに好ましく、機械強度を向上させやすくなる観点から1200以上がよりさらに好ましい。また、平均重合度は、4500以下がより好ましく、4000以下がさらに好ましく、接着性をより向上させやすくなる観点から3500以下がよりさらに好ましい。
なお、ポリビニルアセタール系樹脂の平均重合度は、原料となるポリビニルアルコールの平均重合度と同じであり、ポリビニルアルコールの平均重合度によって求めることができる。ポリビニルアルコールの平均重合度は、JIS K6726「ポリビニルアルコール試験方法」に準拠した方法により求められる。 The average degree of polymerization of the polyvinyl acetal resin having a polyoxyalkylene group is preferably 300 or more and 5000 or less. By adjusting the average degree of polymerization within the above range, it becomes easier to improve adhesiveness while maintaining favorable mechanical strength, flexibility, and the like.
From these viewpoints, the average degree of polymerization of the polyvinyl acetal-based resin is more preferably 500 or more, more preferably 700 or more, and even more preferably 1200 or more from the viewpoint of easily improving the mechanical strength. In addition, the average degree of polymerization is more preferably 4500 or less, more preferably 4000 or less, and even more preferably 3500 or less from the viewpoint of easily improving adhesiveness.
The average degree of polymerization of polyvinyl acetal resin is the same as the average degree of polymerization of polyvinyl alcohol as a raw material, and can be obtained from the average degree of polymerization of polyvinyl alcohol. The average degree of polymerization of polyvinyl alcohol is determined by a method based on JIS K6726 "Polyvinyl alcohol test method".
ポリビニルアセタール系樹脂フィルムが、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂を含む場合において、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂の含有量は、好ましくは20質量%以上であり、より好ましくは50質量%以上であり、さらに好ましくは90質量%以上である。ポリオキシアルキレン基を有するポリビニルアセタール系樹脂の含有量をこれら下限値以上とすることにより、可塑剤を用いない場合でもフィルムに柔軟性を付与しやすくなる。
When the polyvinyl acetal-based resin film contains a polyvinyl acetal-based resin having a polyoxyalkylene group, the content of the polyvinyl acetal-based resin having a polyoxyalkylene group is preferably 20% by mass or more, more preferably 50% by mass. It is at least 90% by mass, more preferably at least 90% by mass. By setting the content of the polyvinyl acetal-based resin having a polyoxyalkylene group to at least these lower limit values, flexibility can be easily imparted to the film even when a plasticizer is not used.
ポリオキシアルキレン基を有するポリビニルアセタール系樹脂は、例えば、以下の方法で製造される。
まず、原料ポリビニルアルコールとしてポリオキシアルキレン変性ポリビニルアルコールを製造する。具体的には、ビニルエステルと、ポリオキシアルキレン基を有するビニルモノマーを含むモノマーを重合してポリマーを得た後、ポリマーをケン化することにより得られる。ケン化には、一般に、アルカリ又は酸が用いられるが、アルカリを用いることが好ましい。
次いで、上記で得られたポリオキシアルキレン変性ポリビニルアルコールに対して、アルデヒドでアセタール化して、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂を得るとよい。アセタール化の方法は、公知の方法で行うとよい。 A polyvinyl acetal resin having a polyoxyalkylene group is produced, for example, by the following method.
First, polyoxyalkylene-modified polyvinyl alcohol is produced as raw material polyvinyl alcohol. Specifically, it is obtained by polymerizing a vinyl ester and a monomer containing a vinyl monomer having a polyoxyalkylene group to obtain a polymer, and then saponifying the polymer. Alkali or acid is generally used for saponification, and alkali is preferably used.
Next, the polyoxyalkylene-modified polyvinyl alcohol obtained above is preferably acetalized with an aldehyde to obtain a polyvinyl acetal-based resin having a polyoxyalkylene group. The method of acetalization is preferably carried out by a known method.
まず、原料ポリビニルアルコールとしてポリオキシアルキレン変性ポリビニルアルコールを製造する。具体的には、ビニルエステルと、ポリオキシアルキレン基を有するビニルモノマーを含むモノマーを重合してポリマーを得た後、ポリマーをケン化することにより得られる。ケン化には、一般に、アルカリ又は酸が用いられるが、アルカリを用いることが好ましい。
次いで、上記で得られたポリオキシアルキレン変性ポリビニルアルコールに対して、アルデヒドでアセタール化して、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂を得るとよい。アセタール化の方法は、公知の方法で行うとよい。 A polyvinyl acetal resin having a polyoxyalkylene group is produced, for example, by the following method.
First, polyoxyalkylene-modified polyvinyl alcohol is produced as raw material polyvinyl alcohol. Specifically, it is obtained by polymerizing a vinyl ester and a monomer containing a vinyl monomer having a polyoxyalkylene group to obtain a polymer, and then saponifying the polymer. Alkali or acid is generally used for saponification, and alkali is preferably used.
Next, the polyoxyalkylene-modified polyvinyl alcohol obtained above is preferably acetalized with an aldehyde to obtain a polyvinyl acetal-based resin having a polyoxyalkylene group. The method of acetalization is preferably carried out by a known method.
ビニルエステルとしては、酢酸ビニル、ギ酸ビニル、プロピオン酸ビニル、酪酸ビニル、イソ絡酸ビニル、ピバリン酸ビニル、バーサティック酸ビニル、カプロン酸ビニル、カプリル酸ビニル、ラウリン酸ビニル、パルミチン酸ビニル、ステアリン酸ビニル、オレイン酸ビニル、安息香酸ビニルなどを用いることができる。これらの中では酢酸ビニルが好ましい。
Vinyl esters include vinyl acetate, vinyl formate, vinyl propionate, vinyl butyrate, vinyl isochorate, vinyl pivalate, vinyl versatate, vinyl caproate, vinyl caprylate, vinyl laurate, vinyl palmitate, stearic acid. Vinyl, vinyl oleate, vinyl benzoate, and the like can be used. Among these, vinyl acetate is preferred.
また、ポリオキシアルキレン基を有するビニルモノマーとしては、具体的には、以下の式(4-1)で示されるポリオキシアルキレンビニルエーテル、式(4-2)で示されるポリオキシアルキレンアリルエーテルが挙げられる。
Further, specific examples of vinyl monomers having a polyoxyalkylene group include polyoxyalkylene vinyl ethers represented by the following formula (4-1) and polyoxyalkylene allyl ethers represented by the following formula (4-2). be done.
(式(4-1)、(4-2)において、A1O、A2O、m、n、R3、及びR4はそれぞれ上記と同じである。)
(In formulas (4-1) and (4-2), A 1 O, A 2 O, m, n, R 3 and R 4 are the same as above.)
ポリオキシアルキレン基を有するビニルモノマーの好ましい具体例としては、ポリオキシエチレンモノビニルエーテル、ポリオキシエチレンポリオキシプロピレンモノビニルエーテル、ポリオキシプロピレンモノビニルエーテル、ポリオキシエチレンモノアリルエーテル、ポリオキシエチレンポリオキシプロピレンモノアリルエーテル、ポリオキシプロピレンモノアリルエーテルが挙げられ、これらの中でも、ポリオキシエチレンモノビニルエーテル、ポリオキシエチレンモノアリルエーテル、ポリオキシプロピレンモノビニルエーテル、ポリオキシプロピレンモノアリルエーテルがより好ましい。
Preferred specific examples of vinyl monomers having a polyoxyalkylene group include polyoxyethylene monovinyl ether, polyoxyethylene polyoxypropylene monovinyl ether, polyoxypropylene monovinyl ether, polyoxyethylene monoallyl ether, polyoxyethylene polyoxypropylene mono Examples include allyl ether and polyoxypropylene monoallyl ether, and among these, polyoxyethylene monovinyl ether, polyoxyethylene monoallyl ether, polyoxypropylene monovinyl ether, and polyoxypropylene monoallyl ether are more preferable.
(ポリオキシアルキレン基を有する可塑剤)
ポリオキシアルキレン基を有する可塑剤は優れた柔軟性を有する。そのため、ポリオキシアルキレン基を有する可塑剤を含有するフィルムはガラス転移温度が低くなりやすく、加工性や有機ガラスへの接着性が向上する。
ポリオキシアルキレン基を有する可塑剤としては、一般に可塑剤として使用され、かつポリオキシアルキレン基を有する化合物であれば特に制限されないが、ポリアルキレングリコール系可塑剤、ポリオキシアルキレンエーテル系可塑剤、一塩基性有機酸エステルなどを好適に使用することができる。 (Plasticizer having polyoxyalkylene group)
A plasticizer having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a plasticizer having a polyoxyalkylene group tends to have a low glass transition temperature, improving workability and adhesion to organic glass.
The plasticizer having a polyoxyalkylene group is not particularly limited as long as it is a compound generally used as a plasticizer and has a polyoxyalkylene group. Basic organic acid esters and the like can be preferably used.
ポリオキシアルキレン基を有する可塑剤は優れた柔軟性を有する。そのため、ポリオキシアルキレン基を有する可塑剤を含有するフィルムはガラス転移温度が低くなりやすく、加工性や有機ガラスへの接着性が向上する。
ポリオキシアルキレン基を有する可塑剤としては、一般に可塑剤として使用され、かつポリオキシアルキレン基を有する化合物であれば特に制限されないが、ポリアルキレングリコール系可塑剤、ポリオキシアルキレンエーテル系可塑剤、一塩基性有機酸エステルなどを好適に使用することができる。 (Plasticizer having polyoxyalkylene group)
A plasticizer having a polyoxyalkylene group has excellent flexibility. Therefore, a film containing a plasticizer having a polyoxyalkylene group tends to have a low glass transition temperature, improving workability and adhesion to organic glass.
The plasticizer having a polyoxyalkylene group is not particularly limited as long as it is a compound generally used as a plasticizer and has a polyoxyalkylene group. Basic organic acid esters and the like can be preferably used.
ポリアルキレングリコール系可塑剤としては、ポリエチレングリコール、ポリプロピレングリコール、ポリ(エチレンオキシド/プロピレンオキシド)ブロック共重合体、ポリ(エチレンオキシド/プロピレンオキシド)ランダム共重合体、ポリテトラメチレングリコールなどが挙げられる。
Polyalkylene glycol-based plasticizers include polyethylene glycol, polypropylene glycol, poly(ethylene oxide/propylene oxide) block copolymers, poly(ethylene oxide/propylene oxide) random copolymers, polytetramethylene glycol, and the like.
ポリオキシアルキレンエーテル系可塑剤は、1価又は多価アルコールとポリオキシアルキレンとのエーテル化合物を意味する。
ポリオキシアルキレンエーテル系可塑剤としては、例えば、ポリオキシエチレンヘキシルエーテル、ポリオキシエチレンヘプチルエーテル、ポリオキシエチレンオクチルエーテル、ポリオキシエチレン-2-エチルヘキシルエーテル、ポリオキシエチレンノニルエーテル、ポリオキシエチレンデシルエーテル、ポリオキシエチレンアリルエーテル、ポリオキシプロピレンアリルエーテル、ポリオキシエチレングリセリルエーテル、ポリオキシプロピレングリセリルエーテル、ポリエチレングリコールジグリセリルエーテル、ポリプロピレングリコールジグリセリルエーテル、ポリオキシアルキレンペンタエリスリトールエーテルなどが挙げられる。 A polyoxyalkylene ether-based plasticizer means an ether compound of a monohydric or polyhydric alcohol and polyoxyalkylene.
Examples of polyoxyalkylene ether plasticizers include polyoxyethylene hexyl ether, polyoxyethylene heptyl ether, polyoxyethylene octyl ether, polyoxyethylene-2-ethylhexyl ether, polyoxyethylene nonyl ether, and polyoxyethylene decyl ether. , polyoxyethylene allyl ether, polyoxypropylene allyl ether, polyoxyethylene glyceryl ether, polyoxypropylene glyceryl ether, polyethylene glycol diglyceryl ether, polypropylene glycol diglyceryl ether, polyoxyalkylene pentaerythritol ether and the like.
ポリオキシアルキレンエーテル系可塑剤としては、例えば、ポリオキシエチレンヘキシルエーテル、ポリオキシエチレンヘプチルエーテル、ポリオキシエチレンオクチルエーテル、ポリオキシエチレン-2-エチルヘキシルエーテル、ポリオキシエチレンノニルエーテル、ポリオキシエチレンデシルエーテル、ポリオキシエチレンアリルエーテル、ポリオキシプロピレンアリルエーテル、ポリオキシエチレングリセリルエーテル、ポリオキシプロピレングリセリルエーテル、ポリエチレングリコールジグリセリルエーテル、ポリプロピレングリコールジグリセリルエーテル、ポリオキシアルキレンペンタエリスリトールエーテルなどが挙げられる。 A polyoxyalkylene ether-based plasticizer means an ether compound of a monohydric or polyhydric alcohol and polyoxyalkylene.
Examples of polyoxyalkylene ether plasticizers include polyoxyethylene hexyl ether, polyoxyethylene heptyl ether, polyoxyethylene octyl ether, polyoxyethylene-2-ethylhexyl ether, polyoxyethylene nonyl ether, and polyoxyethylene decyl ether. , polyoxyethylene allyl ether, polyoxypropylene allyl ether, polyoxyethylene glyceryl ether, polyoxypropylene glyceryl ether, polyethylene glycol diglyceryl ether, polypropylene glycol diglyceryl ether, polyoxyalkylene pentaerythritol ether and the like.
一塩基性有機酸エステルとしては、グリコールと、一塩基性有機酸とのエステルが挙げられる。グリコールとしては、各アルキレン単位が炭素数2~4、好ましくは炭素数2又は3であり、アルキレン単位の繰り返し数が2~10、好ましくは2~4であるポリアルキレングリコールが挙げられる。
グリコールとしては、具体的には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、テトラプロピレングリコール、ブチレングリコールなどが挙げられる。
一塩基性有機酸としては、炭素数3~10の有機酸が挙げられ、具体的には、酪酸、イソ酪酸、カプロン酸、2-エチル酪酸、ヘプチル酸、n-オクチル酸、2-エチルヘキシル酸、n-ノニル酸及びデシル酸などが挙げられる。 Monobasic organic acid esters include esters of glycols with monobasic organic acids. Glycols include polyalkylene glycols in which each alkylene unit has 2 to 4 carbon atoms, preferably 2 or 3 carbon atoms, and the number of repeating alkylene units is 2 to 10, preferably 2 to 4.
Specific examples of glycols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, and butylene glycol.
Examples of monobasic organic acids include organic acids having 3 to 10 carbon atoms, and specific examples include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, and 2-ethylhexylic acid. , n-nonylic acid and decylic acid.
グリコールとしては、具体的には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、テトラプロピレングリコール、ブチレングリコールなどが挙げられる。
一塩基性有機酸としては、炭素数3~10の有機酸が挙げられ、具体的には、酪酸、イソ酪酸、カプロン酸、2-エチル酪酸、ヘプチル酸、n-オクチル酸、2-エチルヘキシル酸、n-ノニル酸及びデシル酸などが挙げられる。 Monobasic organic acid esters include esters of glycols with monobasic organic acids. Glycols include polyalkylene glycols in which each alkylene unit has 2 to 4 carbon atoms, preferably 2 or 3 carbon atoms, and the number of repeating alkylene units is 2 to 10, preferably 2 to 4.
Specific examples of glycols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, and butylene glycol.
Examples of monobasic organic acids include organic acids having 3 to 10 carbon atoms, and specific examples include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, and 2-ethylhexylic acid. , n-nonylic acid and decylic acid.
具体的な一塩基性有機酸エステルとしては、トリエチレングリコールジ-2-エチルブチレート、トリエチレングリコールジ-2-エチルヘキサノエート、トリエチレングリコールジカプリレート、トリエチレングリコールジ-n-オクタノエート、トリエチレングリコールジ-n-ヘプタノエート、テトラエチレングリコールジ-n-ヘプタノエート、テトラエチレングリコールジ-2-エチルヘキサノエート、ジエチレングリコールジ-2-エチルブチレート、ジエチレングリコールジ-2-エチルヘキサノエート、ジプロピレングリコールジ-2-エチルブチレート、トリエチレングリコールジ-2-エチルペンタノエート、テトラエチレングリコールジ-2-エチルブチレート、ジエチレングリコールジカプリエート、トリエチレングリコールジ-n-ヘプタノエート、テトラエチレングリコールジ-n-ヘプタノエート、トリエチレングリコールジ-2-エチルブチレートなどが挙げられる。
一塩基性有機酸エステルは、上記した各エステルの完全エステルに限定されず、部分エステルであってもよい。例えば、グリコールと、一塩基性有機酸との部分エステルであってもよい。具体的には、トリエチレングリコール-モノ-2-エチルヘキサノエートなどが挙げられる。 Specific monobasic organic acid esters include triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, and triethylene glycol di-n-octanoate. , triethylene glycol di-n-heptanoate, tetraethylene glycol di-n-heptanoate, tetraethylene glycol di-2-ethylhexanoate, diethylene glycol di-2-ethylbutyrate, diethylene glycol di-2-ethylhexanoate, Dipropylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylpentanoate, tetraethylene glycol di-2-ethylbutyrate, diethylene glycol dicapryate, triethylene glycol di-n-heptanoate, tetraethylene Glycol di-n-heptanoate, triethylene glycol di-2-ethylbutyrate and the like.
The monobasic organic acid ester is not limited to the complete ester of each ester described above, and may be a partial ester. For example, it may be a partial ester of a glycol with a monobasic organic acid. Specific examples include triethylene glycol-mono-2-ethylhexanoate.
一塩基性有機酸エステルは、上記した各エステルの完全エステルに限定されず、部分エステルであってもよい。例えば、グリコールと、一塩基性有機酸との部分エステルであってもよい。具体的には、トリエチレングリコール-モノ-2-エチルヘキサノエートなどが挙げられる。 Specific monobasic organic acid esters include triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, and triethylene glycol di-n-octanoate. , triethylene glycol di-n-heptanoate, tetraethylene glycol di-n-heptanoate, tetraethylene glycol di-2-ethylhexanoate, diethylene glycol di-2-ethylbutyrate, diethylene glycol di-2-ethylhexanoate, Dipropylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylpentanoate, tetraethylene glycol di-2-ethylbutyrate, diethylene glycol dicapryate, triethylene glycol di-n-heptanoate, tetraethylene Glycol di-n-heptanoate, triethylene glycol di-2-ethylbutyrate and the like.
The monobasic organic acid ester is not limited to the complete ester of each ester described above, and may be a partial ester. For example, it may be a partial ester of a glycol with a monobasic organic acid. Specific examples include triethylene glycol-mono-2-ethylhexanoate.
ポリビニルアセタール系樹脂フィルムにおけるポリオキシアルキレン基を有する可塑剤の含有量は、特に限定されないがフィルム中に含まれるポリビニルアセタール系樹脂の合計100質量部に対して、例えば5~50質量部であり、好ましくは15~30質量部である。
The content of the plasticizer having a polyoxyalkylene group in the polyvinyl acetal resin film is not particularly limited, but is, for example, 5 to 50 parts by mass with respect to the total 100 parts by mass of the polyvinyl acetal resin contained in the film. It is preferably 15 to 30 parts by mass.
なお、ポリビニルアセタール系樹脂フィルムには、上記したポリオキシアルキレン基を有する可塑剤以外の可塑剤が含まれていてもよい。
ポリオキシアルキレン基を有する可塑剤以外の可塑剤としては、例えば、有機リン系可塑剤、多塩基性有機酸エステル、アルコール系可塑剤、多価アルコールのエステル化物などが挙げられる。 The polyvinyl acetal-based resin film may contain a plasticizer other than the above-described plasticizer having a polyoxyalkylene group.
Examples of plasticizers other than plasticizers having a polyoxyalkylene group include organic phosphorus plasticizers, polybasic organic acid esters, alcohol plasticizers, esters of polyhydric alcohols, and the like.
ポリオキシアルキレン基を有する可塑剤以外の可塑剤としては、例えば、有機リン系可塑剤、多塩基性有機酸エステル、アルコール系可塑剤、多価アルコールのエステル化物などが挙げられる。 The polyvinyl acetal-based resin film may contain a plasticizer other than the above-described plasticizer having a polyoxyalkylene group.
Examples of plasticizers other than plasticizers having a polyoxyalkylene group include organic phosphorus plasticizers, polybasic organic acid esters, alcohol plasticizers, esters of polyhydric alcohols, and the like.
有機リン系可塑剤としては、例えば、トリブトキシエチルホスフェート、イソデシルフェニルホスフェート、トリイソプロピルホスフェートなどが挙げられる。
多価塩基性有機酸エステルとしては、例えば、セバシン酸ジブチル、アゼライン酸ジオクチル、アジピン酸ジヘキシル、アジピン酸ジオクチル、アジピン酸ヘキシルシクロヘキシル、アジピン酸ジイソノニル、アジピン酸ヘプチルノニル、ジブチルカルビトールアジペート、混合型アジピン酸エステルなどが挙げられる。混合型アジピン酸エステルとしては、炭素数4~9のアルキルアルコール及び炭素数4~9の環状アルコールから選択される2種以上のアルコールから作製されたアジピン酸エステルが挙げられる。
アルコール系可塑剤としては、例えば、ブタンジオール、ヘキサンジオール、トリメチロールプロパン、ペンタエリスリトールなどの各種の多価アルコールが挙げられる。 Organic phosphorus plasticizers include, for example, tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate, and the like.
Examples of polyvalent basic organic acid esters include dibutyl sebacate, dioctyl azelate, dihexyl adipate, dioctyl adipate, hexyl cyclohexyl adipate, diisononyl adipate, heptyl nonyl adipate, dibutylcarbitol adipate, and mixed adipic acid. and esters. Mixed adipates include adipates prepared from two or more alcohols selected from alkyl alcohols having 4 to 9 carbon atoms and cyclic alcohols having 4 to 9 carbon atoms.
Examples of alcohol-based plasticizers include various polyhydric alcohols such as butanediol, hexanediol, trimethylolpropane, and pentaerythritol.
多価塩基性有機酸エステルとしては、例えば、セバシン酸ジブチル、アゼライン酸ジオクチル、アジピン酸ジヘキシル、アジピン酸ジオクチル、アジピン酸ヘキシルシクロヘキシル、アジピン酸ジイソノニル、アジピン酸ヘプチルノニル、ジブチルカルビトールアジペート、混合型アジピン酸エステルなどが挙げられる。混合型アジピン酸エステルとしては、炭素数4~9のアルキルアルコール及び炭素数4~9の環状アルコールから選択される2種以上のアルコールから作製されたアジピン酸エステルが挙げられる。
アルコール系可塑剤としては、例えば、ブタンジオール、ヘキサンジオール、トリメチロールプロパン、ペンタエリスリトールなどの各種の多価アルコールが挙げられる。 Organic phosphorus plasticizers include, for example, tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate, and the like.
Examples of polyvalent basic organic acid esters include dibutyl sebacate, dioctyl azelate, dihexyl adipate, dioctyl adipate, hexyl cyclohexyl adipate, diisononyl adipate, heptyl nonyl adipate, dibutylcarbitol adipate, and mixed adipic acid. and esters. Mixed adipates include adipates prepared from two or more alcohols selected from alkyl alcohols having 4 to 9 carbon atoms and cyclic alcohols having 4 to 9 carbon atoms.
Examples of alcohol-based plasticizers include various polyhydric alcohols such as butanediol, hexanediol, trimethylolpropane, and pentaerythritol.
多価アルコールのエステル化物としては、例えば、多価アルコールと一塩基性有機酸とのエステル化物、多価アルコールと環状エステルの付加物などが挙げられる。
一塩基性有機酸としては、炭素数3~24、好ましくは炭素数6~18の一塩基性有機酸が挙げられる。多価アルコールと、一塩基性有機酸のエステル化合物の具体例としては、グリセリンとステアリン酸のモノ又はジエステル、グリセリンと2-エチルヘキシル酸とのモノ又はジエステルなどが挙げられる。
多価アルコールと環状エステルの付加物としては、例えば、トリメチロールプロパンのカプロラクトン付加物などが挙げられ、具体的にはポリカプロラクトントリオールなどが挙げられる。 Examples of esterified products of polyhydric alcohols include esterified products of polyhydric alcohols and monobasic organic acids, adducts of polyhydric alcohols and cyclic esters, and the like.
Monobasic organic acids include monobasic organic acids having 3 to 24 carbon atoms, preferably 6 to 18 carbon atoms. Specific examples of ester compounds of polyhydric alcohols and monobasic organic acids include mono- and diesters of glycerin and stearic acid, and mono- and diesters of glycerin and 2-ethylhexylic acid.
Examples of adducts of polyhydric alcohols and cyclic esters include caprolactone adducts of trimethylolpropane, and specifically polycaprolactone triols.
一塩基性有機酸としては、炭素数3~24、好ましくは炭素数6~18の一塩基性有機酸が挙げられる。多価アルコールと、一塩基性有機酸のエステル化合物の具体例としては、グリセリンとステアリン酸のモノ又はジエステル、グリセリンと2-エチルヘキシル酸とのモノ又はジエステルなどが挙げられる。
多価アルコールと環状エステルの付加物としては、例えば、トリメチロールプロパンのカプロラクトン付加物などが挙げられ、具体的にはポリカプロラクトントリオールなどが挙げられる。 Examples of esterified products of polyhydric alcohols include esterified products of polyhydric alcohols and monobasic organic acids, adducts of polyhydric alcohols and cyclic esters, and the like.
Monobasic organic acids include monobasic organic acids having 3 to 24 carbon atoms, preferably 6 to 18 carbon atoms. Specific examples of ester compounds of polyhydric alcohols and monobasic organic acids include mono- and diesters of glycerin and stearic acid, and mono- and diesters of glycerin and 2-ethylhexylic acid.
Examples of adducts of polyhydric alcohols and cyclic esters include caprolactone adducts of trimethylolpropane, and specifically polycaprolactone triols.
本発明のポリビニルアセタール系樹脂フィルムにおける、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量(以下単にポリオキシアルキレン含有量ともいう)は、フィルムの柔軟性向上の観点から、好ましくは5~50質量部であり、より好ましくは15~30質量部である。
ポリオキシアルキレンの含有量は、ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂の場合は、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレン基を有する構成単位の質量を意味することとする。また、ポリオキシアルキレン含量は、ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂以外の成分(例えばポリオキシアルキレン基を有する可塑剤)であれば、その成分の未変性ポリビニルアセタール部位100質量部に対する質量を意味することとする。
また、未変性ポリビニルアセタール部位とは、ポリビニルアセタール系樹脂における水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位の合計量を意味する。
例えば、後述する未変性ポリビニルアセタール樹脂と、ポリオキシアルキレン基を有する可塑剤からなるフィルムの場合は、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量とは、未変性ポリビニルアセタール樹脂100質量部に対するポリオキシアルキレン基を有する可塑剤の量を意味することとなる。
また、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂からなるフィルムの場合は、次のようになる。すなわち、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量とは、水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位の合計100質量部に対するポリオキシアルキレン基を有する構成単位の質量を意味することとなる。 In the polyvinyl acetal-based resin film of the present invention, the polyoxyalkylene content (hereinafter simply referred to as polyoxyalkylene content) per 100 parts by mass of the unmodified polyvinyl acetal moiety is preferably 5 from the viewpoint of improving the flexibility of the film. to 50 parts by mass, more preferably 15 to 30 parts by mass.
When the component having a polyoxyalkylene group is a polyvinyl acetal resin having a polyoxyalkylene group, the content of polyoxyalkylene is the mass of the structural unit having a polyoxyalkylene group relative to 100 parts by mass of the unmodified polyvinyl acetal moiety. shall mean In addition, the polyoxyalkylene content, if the component having a polyoxyalkylene group is a component other than a polyvinyl acetal resin having a polyoxyalkylene group (for example, a plasticizer having a polyoxyalkylene group), the unmodified Suppose that it means the mass with respect to 100 mass parts of polyvinyl acetal parts.
Moreover, the unmodified polyvinyl acetal portion means the total amount of structural units having a hydroxyl group, structural units having an acetyl group, and structural units having an acetal group in the polyvinyl acetal-based resin.
For example, in the case of a film composed of an unmodified polyvinyl acetal resin and a plasticizer having a polyoxyalkylene group, the content of polyoxyalkylene relative to 100 parts by mass of the unmodified polyvinyl acetal moiety is 100 parts of the unmodified polyvinyl acetal resin. It means the amount of plasticizer having a polyoxyalkylene group relative to parts by mass.
Moreover, in the case of a film made of a polyvinyl acetal resin having a polyoxyalkylene group, it is as follows. That is, the content of polyoxyalkylene with respect to 100 parts by mass of the unmodified polyvinyl acetal moiety is the polyoxyalkylene group with respect to a total of 100 parts by mass of the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group. means the mass of a structural unit having
ポリオキシアルキレンの含有量は、ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂の場合は、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレン基を有する構成単位の質量を意味することとする。また、ポリオキシアルキレン含量は、ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂以外の成分(例えばポリオキシアルキレン基を有する可塑剤)であれば、その成分の未変性ポリビニルアセタール部位100質量部に対する質量を意味することとする。
また、未変性ポリビニルアセタール部位とは、ポリビニルアセタール系樹脂における水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位の合計量を意味する。
例えば、後述する未変性ポリビニルアセタール樹脂と、ポリオキシアルキレン基を有する可塑剤からなるフィルムの場合は、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量とは、未変性ポリビニルアセタール樹脂100質量部に対するポリオキシアルキレン基を有する可塑剤の量を意味することとなる。
また、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂からなるフィルムの場合は、次のようになる。すなわち、未変性ポリビニルアセタール部位100質量部に対するポリオキシアルキレンの含有量とは、水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位の合計100質量部に対するポリオキシアルキレン基を有する構成単位の質量を意味することとなる。 In the polyvinyl acetal-based resin film of the present invention, the polyoxyalkylene content (hereinafter simply referred to as polyoxyalkylene content) per 100 parts by mass of the unmodified polyvinyl acetal moiety is preferably 5 from the viewpoint of improving the flexibility of the film. to 50 parts by mass, more preferably 15 to 30 parts by mass.
When the component having a polyoxyalkylene group is a polyvinyl acetal resin having a polyoxyalkylene group, the content of polyoxyalkylene is the mass of the structural unit having a polyoxyalkylene group relative to 100 parts by mass of the unmodified polyvinyl acetal moiety. shall mean In addition, the polyoxyalkylene content, if the component having a polyoxyalkylene group is a component other than a polyvinyl acetal resin having a polyoxyalkylene group (for example, a plasticizer having a polyoxyalkylene group), the unmodified Suppose that it means the mass with respect to 100 mass parts of polyvinyl acetal parts.
Moreover, the unmodified polyvinyl acetal portion means the total amount of structural units having a hydroxyl group, structural units having an acetyl group, and structural units having an acetal group in the polyvinyl acetal-based resin.
For example, in the case of a film composed of an unmodified polyvinyl acetal resin and a plasticizer having a polyoxyalkylene group, the content of polyoxyalkylene relative to 100 parts by mass of the unmodified polyvinyl acetal moiety is 100 parts of the unmodified polyvinyl acetal resin. It means the amount of plasticizer having a polyoxyalkylene group relative to parts by mass.
Moreover, in the case of a film made of a polyvinyl acetal resin having a polyoxyalkylene group, it is as follows. That is, the content of polyoxyalkylene with respect to 100 parts by mass of the unmodified polyvinyl acetal moiety is the polyoxyalkylene group with respect to a total of 100 parts by mass of the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group. means the mass of a structural unit having
(未変性ポリビニルアセタール系樹脂)
本発明のポリビニルアセタール系樹脂フィルムは、ポリビニルアセタール系樹脂を主成分として含有する。ここで主成分とは、例えば50質量%以上、好ましくは80質量%以上含むことを意味する。
該ポリビニルアセタール系樹脂は、上記したポリオキシアルキレン基を有するポリビニルアセタール系樹脂であってもよいし、未変性ポリビニルアセタール系樹脂であってもよい。未変性ポリビニルアセタール系樹脂とは、上記した水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位以外の構成単位を含まない樹脂である。
未変性ポリビニルアセタール系樹脂は、その水酸基を有する構成単位の量、アセチル基を有する構成単位の量、及びアセタール基を有する構成単位の量、並びに平均重合度に関して、上記したポリオキシアルキレン基を有するポリビニルアセタール系樹脂で説明した範囲のものが特に制限なく使用できる。 (Unmodified polyvinyl acetal resin)
The polyvinyl acetal-based resin film of the present invention contains polyvinyl acetal-based resin as a main component. Here, the term "main component" means that it contains, for example, 50% by mass or more, preferably 80% by mass or more.
The polyvinyl acetal-based resin may be a polyvinyl acetal-based resin having the above-described polyoxyalkylene group, or may be an unmodified polyvinyl acetal-based resin. The unmodified polyvinyl acetal-based resin is a resin that does not contain structural units other than the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group.
The unmodified polyvinyl acetal resin has the above polyoxyalkylene groups with respect to the amount of structural units having a hydroxyl group, the amount of structural units having an acetyl group, the amount of structural units having an acetal group, and the average degree of polymerization. Those within the range described for the polyvinyl acetal-based resin can be used without particular limitation.
本発明のポリビニルアセタール系樹脂フィルムは、ポリビニルアセタール系樹脂を主成分として含有する。ここで主成分とは、例えば50質量%以上、好ましくは80質量%以上含むことを意味する。
該ポリビニルアセタール系樹脂は、上記したポリオキシアルキレン基を有するポリビニルアセタール系樹脂であってもよいし、未変性ポリビニルアセタール系樹脂であってもよい。未変性ポリビニルアセタール系樹脂とは、上記した水酸基を有する構成単位、アセチル基を有する構成単位、及びアセタール基を有する構成単位以外の構成単位を含まない樹脂である。
未変性ポリビニルアセタール系樹脂は、その水酸基を有する構成単位の量、アセチル基を有する構成単位の量、及びアセタール基を有する構成単位の量、並びに平均重合度に関して、上記したポリオキシアルキレン基を有するポリビニルアセタール系樹脂で説明した範囲のものが特に制限なく使用できる。 (Unmodified polyvinyl acetal resin)
The polyvinyl acetal-based resin film of the present invention contains polyvinyl acetal-based resin as a main component. Here, the term "main component" means that it contains, for example, 50% by mass or more, preferably 80% by mass or more.
The polyvinyl acetal-based resin may be a polyvinyl acetal-based resin having the above-described polyoxyalkylene group, or may be an unmodified polyvinyl acetal-based resin. The unmodified polyvinyl acetal-based resin is a resin that does not contain structural units other than the structural unit having a hydroxyl group, the structural unit having an acetyl group, and the structural unit having an acetal group.
The unmodified polyvinyl acetal resin has the above polyoxyalkylene groups with respect to the amount of structural units having a hydroxyl group, the amount of structural units having an acetyl group, the amount of structural units having an acetal group, and the average degree of polymerization. Those within the range described for the polyvinyl acetal-based resin can be used without particular limitation.
(添加剤)
本発明のポリビニルアセタール系樹脂フィルムは、可塑剤以外の添加剤を含有してもよい。該添加剤は、具体的には、紫外線吸収剤、赤外線吸収剤、酸化防止剤、光安定剤、接着力調整剤、顔料、染料、蛍光増白剤、結晶核剤等が挙げられる。 (Additive)
The polyvinyl acetal-based resin film of the present invention may contain additives other than the plasticizer. Specific examples of the additive include ultraviolet absorbers, infrared absorbers, antioxidants, light stabilizers, adhesion regulators, pigments, dyes, fluorescent whitening agents, crystal nucleating agents, and the like.
本発明のポリビニルアセタール系樹脂フィルムは、可塑剤以外の添加剤を含有してもよい。該添加剤は、具体的には、紫外線吸収剤、赤外線吸収剤、酸化防止剤、光安定剤、接着力調整剤、顔料、染料、蛍光増白剤、結晶核剤等が挙げられる。 (Additive)
The polyvinyl acetal-based resin film of the present invention may contain additives other than the plasticizer. Specific examples of the additive include ultraviolet absorbers, infrared absorbers, antioxidants, light stabilizers, adhesion regulators, pigments, dyes, fluorescent whitening agents, crystal nucleating agents, and the like.
(ガラス転移温度)
本発明のポリビニルアセタール系樹脂フィルムのガラス転移温度は、好ましくは15~55℃であり、より好ましくは15~50℃であり、さらに好ましくは20~45℃である。ポリビニルアセタール系樹脂フィルムのガラス転移温度が上記上限値以下であると、該フィルムを含む合わせガラス用中間膜のポリカーボネート板などの比較的極性の低い有機ガラスに対する接着性を良好にすることができる。ポリビニルアセタール系樹脂フィルムのガラス転移温度が上記下限値以上であると、粘着性などが発現せずに、取り扱い性を良好にすることができる。
ポリビニルアセタール系樹脂フィルムのガラス転移温度は、動的粘弾性測定装置を用いて粘弾性測定を行い、粘弾性測定の結果から得られる損失正接tanδのピーク温度を読み取ることで検出できる。測定条件の詳細は、実施例に記載の通りである。 (Glass-transition temperature)
The glass transition temperature of the polyvinyl acetal resin film of the present invention is preferably 15 to 55°C, more preferably 15 to 50°C, still more preferably 20 to 45°C. When the glass transition temperature of the polyvinyl acetal-based resin film is equal to or lower than the above upper limit, the adhesion of the interlayer film for laminated glass containing the film to relatively low-polarity organic glass such as a polycarbonate plate can be improved. When the glass transition temperature of the polyvinyl acetal-based resin film is at least the above lower limit, the handleability can be improved without exhibiting adhesiveness or the like.
The glass transition temperature of the polyvinyl acetal-based resin film can be detected by performing viscoelasticity measurement using a dynamic viscoelasticity measuring device and reading the peak temperature of the loss tangent tan δ obtained from the viscoelasticity measurement result. Details of the measurement conditions are as described in Examples.
本発明のポリビニルアセタール系樹脂フィルムのガラス転移温度は、好ましくは15~55℃であり、より好ましくは15~50℃であり、さらに好ましくは20~45℃である。ポリビニルアセタール系樹脂フィルムのガラス転移温度が上記上限値以下であると、該フィルムを含む合わせガラス用中間膜のポリカーボネート板などの比較的極性の低い有機ガラスに対する接着性を良好にすることができる。ポリビニルアセタール系樹脂フィルムのガラス転移温度が上記下限値以上であると、粘着性などが発現せずに、取り扱い性を良好にすることができる。
ポリビニルアセタール系樹脂フィルムのガラス転移温度は、動的粘弾性測定装置を用いて粘弾性測定を行い、粘弾性測定の結果から得られる損失正接tanδのピーク温度を読み取ることで検出できる。測定条件の詳細は、実施例に記載の通りである。 (Glass-transition temperature)
The glass transition temperature of the polyvinyl acetal resin film of the present invention is preferably 15 to 55°C, more preferably 15 to 50°C, still more preferably 20 to 45°C. When the glass transition temperature of the polyvinyl acetal-based resin film is equal to or lower than the above upper limit, the adhesion of the interlayer film for laminated glass containing the film to relatively low-polarity organic glass such as a polycarbonate plate can be improved. When the glass transition temperature of the polyvinyl acetal-based resin film is at least the above lower limit, the handleability can be improved without exhibiting adhesiveness or the like.
The glass transition temperature of the polyvinyl acetal-based resin film can be detected by performing viscoelasticity measurement using a dynamic viscoelasticity measuring device and reading the peak temperature of the loss tangent tan δ obtained from the viscoelasticity measurement result. Details of the measurement conditions are as described in Examples.
(厚さ)
本発明のポリビニルアセタール系樹脂フィルムの厚みは特に限定されないが、例えば30μm以上2000μm以下であり、好ましくは50μm以上1000μm以下である。 (thickness)
Although the thickness of the polyvinyl acetal-based resin film of the present invention is not particularly limited, it is, for example, 30 μm or more and 2000 μm or less, preferably 50 μm or more and 1000 μm or less.
本発明のポリビニルアセタール系樹脂フィルムの厚みは特に限定されないが、例えば30μm以上2000μm以下であり、好ましくは50μm以上1000μm以下である。 (thickness)
Although the thickness of the polyvinyl acetal-based resin film of the present invention is not particularly limited, it is, for example, 30 μm or more and 2000 μm or less, preferably 50 μm or more and 1000 μm or less.
(ポリビニルアセタール系樹脂フィルムの製造方法)
本発明のポリビニルアセタール系樹脂フィルムの製造方法は特に限定されないが、例えば以下の方法が挙げられる。ポリオキシアルキレン基を有する成分を含む、ポリビニルアセタール系樹脂組成物を準備する。なお、該ポリビニルアセタール系樹脂組成物は、ポリビニルアセタール系樹脂を主成分として含む(例えば固形分量基準で50質量%以上)。なお、該組成物には、必要に応じて可塑剤、添加剤、溶媒などを含んでもよい。
次いで、上記ポリビニルアセタール系樹脂組成物を公知の方法でフィルム状に成形するとよい。具体的には、ポリビニルアセタール系樹脂組成物を離型シートなどの支持体に塗布して、あるいは、型枠に流し込んで、必要に応じて適宜加熱、乾燥して、フィルム状に成形してもよいし、押出成形、プレス成形などにより成形してもよい。 (Method for producing polyvinyl acetal resin film)
Although the method for producing the polyvinyl acetal-based resin film of the present invention is not particularly limited, examples thereof include the following methods. A polyvinyl acetal-based resin composition containing a component having a polyoxyalkylene group is prepared. The polyvinyl acetal-based resin composition contains polyvinyl acetal-based resin as a main component (for example, 50% by mass or more based on solid content). In addition, the composition may contain a plasticizer, an additive, a solvent, and the like, if necessary.
Next, the polyvinyl acetal-based resin composition is preferably formed into a film by a known method. Specifically, the polyvinyl acetal-based resin composition may be applied to a support such as a release sheet, or poured into a mold, heated and dried as necessary, and molded into a film. Alternatively, it may be molded by extrusion molding, press molding, or the like.
本発明のポリビニルアセタール系樹脂フィルムの製造方法は特に限定されないが、例えば以下の方法が挙げられる。ポリオキシアルキレン基を有する成分を含む、ポリビニルアセタール系樹脂組成物を準備する。なお、該ポリビニルアセタール系樹脂組成物は、ポリビニルアセタール系樹脂を主成分として含む(例えば固形分量基準で50質量%以上)。なお、該組成物には、必要に応じて可塑剤、添加剤、溶媒などを含んでもよい。
次いで、上記ポリビニルアセタール系樹脂組成物を公知の方法でフィルム状に成形するとよい。具体的には、ポリビニルアセタール系樹脂組成物を離型シートなどの支持体に塗布して、あるいは、型枠に流し込んで、必要に応じて適宜加熱、乾燥して、フィルム状に成形してもよいし、押出成形、プレス成形などにより成形してもよい。 (Method for producing polyvinyl acetal resin film)
Although the method for producing the polyvinyl acetal-based resin film of the present invention is not particularly limited, examples thereof include the following methods. A polyvinyl acetal-based resin composition containing a component having a polyoxyalkylene group is prepared. The polyvinyl acetal-based resin composition contains polyvinyl acetal-based resin as a main component (for example, 50% by mass or more based on solid content). In addition, the composition may contain a plasticizer, an additive, a solvent, and the like, if necessary.
Next, the polyvinyl acetal-based resin composition is preferably formed into a film by a known method. Specifically, the polyvinyl acetal-based resin composition may be applied to a support such as a release sheet, or poured into a mold, heated and dried as necessary, and molded into a film. Alternatively, it may be molded by extrusion molding, press molding, or the like.
<合わせガラス用中間膜>
本発明の合わせガラス用中間膜(以下、単に中間膜ということもある)は、上記したポリビニルアセタール系樹脂フィルムを含むものである。中間膜は、上記したポリビニルアセタール系樹脂フィルムのみからなる単層構造であってもよいし、上記したフィルムからなる第1の層を含む多層構造であってもよい。
図1に示すように、本発明の中間膜は、ポリビニルアセタール系樹脂フィルム31からなる単層構造の中間膜30Aであってもよい。この場合は、フィルム31の両面が、合わせガラスを構成する一対の合わせガラス部材(第1及び第2の合わせガラス部材41、42)に接触する最外面を構成する。フィルム31は、柔軟性が高く、ポリカーボネート板などの有機ガラスに対しても接着性が良好であるため、第1及び第2の合わせガラス部材の一方又は両方が有機ガラスであってもよい。ただし、第1及び第2の合わせガラス部材の一方又は両方が無機ガラスであってもよい。 <Interlayer film for laminated glass>
The interlayer film for laminated glass of the present invention (hereinafter sometimes simply referred to as an interlayer film) contains the polyvinyl acetal-based resin film described above. The intermediate film may have a single-layer structure consisting only of the above-described polyvinyl acetal-based resin film, or may have a multi-layer structure including the first layer consisting of the above-described film.
As shown in FIG. 1, the intermediate film of the present invention may be anintermediate film 30A having a single layer structure made of a polyvinyl acetal-based resin film 31. As shown in FIG. In this case, both surfaces of the film 31 constitute outermost surfaces that contact a pair of laminated glass members (first and second laminated glass members 41 and 42) that constitute the laminated glass. Since the film 31 has high flexibility and good adhesiveness to organic glass such as a polycarbonate plate, one or both of the first and second laminated glass members may be made of organic glass. However, one or both of the first and second laminated glass members may be inorganic glass.
本発明の合わせガラス用中間膜(以下、単に中間膜ということもある)は、上記したポリビニルアセタール系樹脂フィルムを含むものである。中間膜は、上記したポリビニルアセタール系樹脂フィルムのみからなる単層構造であってもよいし、上記したフィルムからなる第1の層を含む多層構造であってもよい。
図1に示すように、本発明の中間膜は、ポリビニルアセタール系樹脂フィルム31からなる単層構造の中間膜30Aであってもよい。この場合は、フィルム31の両面が、合わせガラスを構成する一対の合わせガラス部材(第1及び第2の合わせガラス部材41、42)に接触する最外面を構成する。フィルム31は、柔軟性が高く、ポリカーボネート板などの有機ガラスに対しても接着性が良好であるため、第1及び第2の合わせガラス部材の一方又は両方が有機ガラスであってもよい。ただし、第1及び第2の合わせガラス部材の一方又は両方が無機ガラスであってもよい。 <Interlayer film for laminated glass>
The interlayer film for laminated glass of the present invention (hereinafter sometimes simply referred to as an interlayer film) contains the polyvinyl acetal-based resin film described above. The intermediate film may have a single-layer structure consisting only of the above-described polyvinyl acetal-based resin film, or may have a multi-layer structure including the first layer consisting of the above-described film.
As shown in FIG. 1, the intermediate film of the present invention may be an
また、中間膜は、少なくともフィルム31からなる第1の層を含む多層構造を有してもよい。多層構造の中間膜は、第1の層を少なくとも1層有すればよい。
また、多層構造である場合には、第1の層は、2層以上有してもよいし、第1の層と、上記した第1の層以外の層(以下、「第2の層」という)を有する積層構造であってもよい。
第2の層は、上記第1の層と異なる組成及び物性を有するものであり、熱可塑性樹脂を含む樹脂層であることが好ましい。熱可塑性樹脂としては、ポリビニルアセタール系樹脂、アクリル系樹脂、エチレン-酢酸ビニル共重合体樹脂、アイオノマー系樹脂、ポリウレタン系樹脂、熱可塑性エラストマーなどが挙げられる。これら樹脂を使用することで、ガラス板や第1の層との接着性を確保しやすくなる。熱可塑性樹脂は、1種単独で使用してもよいし、2種以上を併用してもよい。
また、第2の層は、熱可塑性樹脂からなる樹脂組成物、又は熱可塑性樹脂に加え、適宜可塑剤、可塑剤以外の添加剤を含む樹脂組成物からなる層であるとよい。 Also, the intermediate film may have a multi-layer structure including at least the first layer made of thefilm 31 . The multilayered intermediate film may have at least one first layer.
In the case of a multilayer structure, the first layer may have two or more layers, and the first layer and a layer other than the above-described first layer (hereinafter, "second layer") ) may be used.
The second layer has a composition and physical properties different from those of the first layer, and is preferably a resin layer containing a thermoplastic resin. Examples of thermoplastic resins include polyvinyl acetal resins, acrylic resins, ethylene-vinyl acetate copolymer resins, ionomer resins, polyurethane resins, and thermoplastic elastomers. By using these resins, it becomes easier to secure the adhesiveness to the glass plate and the first layer. The thermoplastic resin may be used singly or in combination of two or more.
The second layer is preferably a layer made of a resin composition made of a thermoplastic resin, or a layer made of a resin composition containing a plasticizer and additives other than the plasticizer as appropriate in addition to the thermoplastic resin.
また、多層構造である場合には、第1の層は、2層以上有してもよいし、第1の層と、上記した第1の層以外の層(以下、「第2の層」という)を有する積層構造であってもよい。
第2の層は、上記第1の層と異なる組成及び物性を有するものであり、熱可塑性樹脂を含む樹脂層であることが好ましい。熱可塑性樹脂としては、ポリビニルアセタール系樹脂、アクリル系樹脂、エチレン-酢酸ビニル共重合体樹脂、アイオノマー系樹脂、ポリウレタン系樹脂、熱可塑性エラストマーなどが挙げられる。これら樹脂を使用することで、ガラス板や第1の層との接着性を確保しやすくなる。熱可塑性樹脂は、1種単独で使用してもよいし、2種以上を併用してもよい。
また、第2の層は、熱可塑性樹脂からなる樹脂組成物、又は熱可塑性樹脂に加え、適宜可塑剤、可塑剤以外の添加剤を含む樹脂組成物からなる層であるとよい。 Also, the intermediate film may have a multi-layer structure including at least the first layer made of the
In the case of a multilayer structure, the first layer may have two or more layers, and the first layer and a layer other than the above-described first layer (hereinafter, "second layer") ) may be used.
The second layer has a composition and physical properties different from those of the first layer, and is preferably a resin layer containing a thermoplastic resin. Examples of thermoplastic resins include polyvinyl acetal resins, acrylic resins, ethylene-vinyl acetate copolymer resins, ionomer resins, polyurethane resins, and thermoplastic elastomers. By using these resins, it becomes easier to secure the adhesiveness to the glass plate and the first layer. The thermoplastic resin may be used singly or in combination of two or more.
The second layer is preferably a layer made of a resin composition made of a thermoplastic resin, or a layer made of a resin composition containing a plasticizer and additives other than the plasticizer as appropriate in addition to the thermoplastic resin.
本発明の中間膜の厚みは、例えば30μm以上2000μm以下であり、好ましくは50μm以上1000μm以下である。中間膜の厚みをこのような範囲内にすることで、必要以上に厚くすることなく、合わせガラス部材に対する接着性を良好にできる。
The thickness of the intermediate film of the present invention is, for example, 30 µm or more and 2000 µm or less, preferably 50 µm or more and 1000 µm or less. By setting the thickness of the intermediate film within such a range, the adhesiveness to the laminated glass member can be improved without increasing the thickness more than necessary.
<合わせガラス>
本発明の合わせガラスは、第1の合わせガラス部材と、第2の合わせガラス部材と、これら第1及び第2の合わせガラス部材の間に配置される中間膜とを備える。合わせガラスにおいて、第1及び第2の合わせガラス部材は、中間膜によって接合され、第1の合わせガラス部材が中間膜の一方の最外面に、第2の合わせガラス部材が中間膜の他方の最外面に接着する。本発明の中間膜の構成は、上記で説明したとおりである。 <Laminated glass>
A laminated glass of the present invention comprises a first laminated glass member, a second laminated glass member, and an interlayer disposed between the first and second laminated glass members. In the laminated glass, the first and second laminated glass members are joined by an interlayer film, the first laminated glass member on one outermost surface of the interlayer film, and the second laminated glass member on the other outermost surface of the interlayer film. Glue to the outer surface. The structure of the intermediate film of the present invention is as described above.
本発明の合わせガラスは、第1の合わせガラス部材と、第2の合わせガラス部材と、これら第1及び第2の合わせガラス部材の間に配置される中間膜とを備える。合わせガラスにおいて、第1及び第2の合わせガラス部材は、中間膜によって接合され、第1の合わせガラス部材が中間膜の一方の最外面に、第2の合わせガラス部材が中間膜の他方の最外面に接着する。本発明の中間膜の構成は、上記で説明したとおりである。 <Laminated glass>
A laminated glass of the present invention comprises a first laminated glass member, a second laminated glass member, and an interlayer disposed between the first and second laminated glass members. In the laminated glass, the first and second laminated glass members are joined by an interlayer film, the first laminated glass member on one outermost surface of the interlayer film, and the second laminated glass member on the other outermost surface of the interlayer film. Glue to the outer surface. The structure of the intermediate film of the present invention is as described above.
第1及び第2の合わせガラス部材それぞれは、ガラス板であり、無機ガラス及び有機ガラスから選択されるとよい。
Each of the first and second laminated glass members is a glass plate, preferably selected from inorganic glass and organic glass.
無機ガラスは、特に限定されるものではないが、例えば、フロート板ガラス、強化ガラス、着色ガラス、磨き板ガラス、型板ガラス、網入り板ガラス、線入り板ガラス、紫外線吸収板ガラス、赤外線反射板ガラス、赤外線吸収板ガラス、グリーンガラス等の各種ガラス板が挙げられる。無機ガラスは表面処理などが行われてもよい。
無機ガラスの厚みは、特に限定されないが、好ましくは0.1mm以上、さらに好ましくは1.0mm以上であり、また、好ましくは5.0mm以下、さらに好ましくは3.2mm以下である。 Examples of inorganic glass include, but are not limited to, float plate glass, tempered glass, colored glass, polished plate glass, figured glass, wired plate glass, lined plate glass, ultraviolet absorbing plate glass, infrared reflecting plate glass, infrared absorbing plate glass, Various glass plates, such as green glass, are mentioned. The inorganic glass may be subjected to surface treatment or the like.
Although the thickness of the inorganic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 1.0 mm or more, and preferably 5.0 mm or less, further preferably 3.2 mm or less.
無機ガラスの厚みは、特に限定されないが、好ましくは0.1mm以上、さらに好ましくは1.0mm以上であり、また、好ましくは5.0mm以下、さらに好ましくは3.2mm以下である。 Examples of inorganic glass include, but are not limited to, float plate glass, tempered glass, colored glass, polished plate glass, figured glass, wired plate glass, lined plate glass, ultraviolet absorbing plate glass, infrared reflecting plate glass, infrared absorbing plate glass, Various glass plates, such as green glass, are mentioned. The inorganic glass may be subjected to surface treatment or the like.
Although the thickness of the inorganic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 1.0 mm or more, and preferably 5.0 mm or less, further preferably 3.2 mm or less.
有機ガラスは、特に限定されるものではないが、ポリカーボネート板、ポリメチルメタクリレート板などのメタクリレート板、アクリロニトリルスチレン共重合体板、アクリロニトリルブタジエンスチレン共重合体板、ポリエチレンテレフタレート(PET)板などのポリエステル板、フッ素系樹脂板、ポリ塩化ビニル板、塩素化ポリ塩化ビニル板、ポリプロピレン板、ポリスチレン板、ポリサルホン板、エポキシ樹脂板、フェノール樹脂板、不飽和ポリエステル樹脂板、ポリイミド樹脂板等の各種有機ガラス板が挙げられる。有機ガラスは、適宜表面処理などが行われてもよい。
上記した中では、透明性、耐衝撃性、耐燃焼性に優れる点から、ポリカーボネート板が好ましく、透明性が高く、耐候性、機械強度に優れる点から、ポリメチルメタクリレート板などのメタクリレート板が好ましく、これらの中ではポリカーボネート板が好ましい。
有機ガラスの厚みは、特に限定されないが、好ましくは0.1mm以上、さらに好ましくは0.3mm以上であり、また、好ましくは5.0mm以下、さらに好ましくは3.0mm以下である。 The organic glass is not particularly limited, but may be a polycarbonate plate, a methacrylate plate such as a polymethylmethacrylate plate, an acrylonitrile-styrene copolymer plate, an acrylonitrile-butadiene-styrene copolymer plate, or a polyester plate such as a polyethylene terephthalate (PET) plate. , fluorine resin plate, polyvinyl chloride plate, chlorinated polyvinyl chloride plate, polypropylene plate, polystyrene plate, polysulfone plate, epoxy resin plate, phenol resin plate, unsaturated polyester resin plate, polyimide resin plate, etc. is mentioned. The organic glass may be appropriately subjected to surface treatment or the like.
Among the above, a polycarbonate plate is preferable from the viewpoint of excellent transparency, impact resistance, and combustion resistance, and a methacrylate plate such as a polymethyl methacrylate plate is preferable from the viewpoint of high transparency, excellent weather resistance, and mechanical strength. Among these, a polycarbonate plate is preferred.
Although the thickness of the organic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 5.0 mm or less, further preferably 3.0 mm or less.
上記した中では、透明性、耐衝撃性、耐燃焼性に優れる点から、ポリカーボネート板が好ましく、透明性が高く、耐候性、機械強度に優れる点から、ポリメチルメタクリレート板などのメタクリレート板が好ましく、これらの中ではポリカーボネート板が好ましい。
有機ガラスの厚みは、特に限定されないが、好ましくは0.1mm以上、さらに好ましくは0.3mm以上であり、また、好ましくは5.0mm以下、さらに好ましくは3.0mm以下である。 The organic glass is not particularly limited, but may be a polycarbonate plate, a methacrylate plate such as a polymethylmethacrylate plate, an acrylonitrile-styrene copolymer plate, an acrylonitrile-butadiene-styrene copolymer plate, or a polyester plate such as a polyethylene terephthalate (PET) plate. , fluorine resin plate, polyvinyl chloride plate, chlorinated polyvinyl chloride plate, polypropylene plate, polystyrene plate, polysulfone plate, epoxy resin plate, phenol resin plate, unsaturated polyester resin plate, polyimide resin plate, etc. is mentioned. The organic glass may be appropriately subjected to surface treatment or the like.
Among the above, a polycarbonate plate is preferable from the viewpoint of excellent transparency, impact resistance, and combustion resistance, and a methacrylate plate such as a polymethyl methacrylate plate is preferable from the viewpoint of high transparency, excellent weather resistance, and mechanical strength. Among these, a polycarbonate plate is preferred.
Although the thickness of the organic glass is not particularly limited, it is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 5.0 mm or less, further preferably 3.0 mm or less.
本発明の合わせガラスは、各種分野に使用可能である。具体的には、自動車、電車などの車両、船舶、飛行機などの各種乗り物、あるいは、ビル、マンション、一戸建て、ホール、体育館などの各種建築物、あるいは切削、研磨などの工作機械、ショベルやクレーンなどの建設機械等の窓ガラスに使用される。
The laminated glass of the present invention can be used in various fields. Specifically, vehicles such as automobiles and trains, ships, airplanes and other vehicles, buildings, condominiums, detached houses, halls, gymnasiums and other buildings, machine tools for cutting and polishing, shovels and cranes, etc. used for window glass of construction machinery, etc.
[合わせガラスの製造方法]
合わせガラスは、予め作製した中間膜を、第1及び第2の合わせガラス部材の間に配置して、熱圧着などにより製造することができる。本発明の合わせガラスは、中間膜が多層構造を有する場合には、予め多層構造の中間膜を作成して、第1及び第2の合わせガラス部材の間に多層構造の中間膜を配置してもよい。また、第1及び第2の合わせガラス部材の間に、第1の層、第2の層などを形成するための複数の樹脂フィルムを重ね合わせて、複数の樹脂フィルムを一体化させて多層構造の中間膜としつつ、第1及び第2合わせガラス部材を、中間膜を介して接合させるとよい。 [Method for producing laminated glass]
Laminated glass can be produced by disposing a prefabricated interlayer between first and second laminated glass members and by thermocompression bonding or the like. In the laminated glass of the present invention, when the interlayer has a multilayer structure, the multilayer interlayer is prepared in advance, and the multilayer interlayer is disposed between the first and second laminated glass members. good too. In addition, a plurality of resin films for forming the first layer, the second layer, etc. are superimposed between the first and second laminated glass members, and the plurality of resin films are integrated to form a multilayer structure. It is preferable that the first and second laminated glass members are joined via the intermediate film, while the intermediate film is used as the first and second laminated glass members.
合わせガラスは、予め作製した中間膜を、第1及び第2の合わせガラス部材の間に配置して、熱圧着などにより製造することができる。本発明の合わせガラスは、中間膜が多層構造を有する場合には、予め多層構造の中間膜を作成して、第1及び第2の合わせガラス部材の間に多層構造の中間膜を配置してもよい。また、第1及び第2の合わせガラス部材の間に、第1の層、第2の層などを形成するための複数の樹脂フィルムを重ね合わせて、複数の樹脂フィルムを一体化させて多層構造の中間膜としつつ、第1及び第2合わせガラス部材を、中間膜を介して接合させるとよい。 [Method for producing laminated glass]
Laminated glass can be produced by disposing a prefabricated interlayer between first and second laminated glass members and by thermocompression bonding or the like. In the laminated glass of the present invention, when the interlayer has a multilayer structure, the multilayer interlayer is prepared in advance, and the multilayer interlayer is disposed between the first and second laminated glass members. good too. In addition, a plurality of resin films for forming the first layer, the second layer, etc. are superimposed between the first and second laminated glass members, and the plurality of resin films are integrated to form a multilayer structure. It is preferable that the first and second laminated glass members are joined via the intermediate film, while the intermediate film is used as the first and second laminated glass members.
熱圧着の方法は、特に限定されないが、一対のガラス部材の間に中間膜などを配置した状態で、これらを加熱しながら圧力を加えるとよい。加熱温度は、好ましくは60℃以上150℃以下、より好ましくは70℃以上140℃以下である。また、圧力は0.4MPa以上1.5MPa以下であることが好ましく、0.5MPa以上1.3MPa以下であることがより好ましい。なお、ここでいう圧力は絶対圧である。また、熱圧着は、オートクレーブを用いて行う方法、加熱プレスで行う方法などが挙げられるが、オートクレーブを用いて行うことが好ましい。
The method of thermocompression bonding is not particularly limited, but it is preferable to place an intermediate film or the like between a pair of glass members and apply pressure while heating them. The heating temperature is preferably 60° C. or higher and 150° C. or lower, more preferably 70° C. or higher and 140° C. or lower. Also, the pressure is preferably 0.4 MPa or more and 1.5 MPa or less, more preferably 0.5 MPa or more and 1.3 MPa or less. In addition, the pressure here is an absolute pressure. Moreover, the thermocompression bonding includes a method using an autoclave, a method using a hot press, and the like, but it is preferable to use an autoclave.
上記合わせガラスの製造においては、第1及び第2の合わせガラス部材の間に、中間膜、又は複数の樹脂フィルムなどを配置させた後、熱圧着する前に、必要に応じて、一対の合わせガラス部材の間に残留する空気を脱気してもよい。脱気の方法は、特に限定されないが、押圧ロールに通したり、又はゴムバックに入れて減圧吸引したりして行うとよい。
また、熱圧着する前に、仮接着を行ってもよい。仮接着は、例えば、一対の合わせガラス部材の間に中間膜又は複数の樹脂フィルムを配置して、必要に応じて加熱しながら、比較的低い圧力により押圧することで行うとよい。仮接着は、例えば真空ラミネーターにて行うとよい。仮接着は、脱気を行う場合には、脱気後に行ってもよいし、脱気とともに行ってもよい。 In the production of the above-mentioned laminated glass, after disposing an intermediate film or a plurality of resin films between the first and second laminated glass members, a pair of laminated films is optionally formed before thermocompression bonding. Air remaining between the glass members may be vented. The method of degassing is not particularly limited, but it is good to pass it through a press roll or put it in a rubber bag and suck it under reduced pressure.
Temporary bonding may be performed before thermocompression bonding. Temporary bonding may be carried out, for example, by arranging an intermediate film or a plurality of resin films between a pair of laminated glass members and pressing them with a relatively low pressure while heating as necessary. Temporary adhesion may be performed, for example, by a vacuum laminator. Temporary adhesion may be performed after deaeration, when deaeration is performed, and may be performed with deaeration.
また、熱圧着する前に、仮接着を行ってもよい。仮接着は、例えば、一対の合わせガラス部材の間に中間膜又は複数の樹脂フィルムを配置して、必要に応じて加熱しながら、比較的低い圧力により押圧することで行うとよい。仮接着は、例えば真空ラミネーターにて行うとよい。仮接着は、脱気を行う場合には、脱気後に行ってもよいし、脱気とともに行ってもよい。 In the production of the above-mentioned laminated glass, after disposing an intermediate film or a plurality of resin films between the first and second laminated glass members, a pair of laminated films is optionally formed before thermocompression bonding. Air remaining between the glass members may be vented. The method of degassing is not particularly limited, but it is good to pass it through a press roll or put it in a rubber bag and suck it under reduced pressure.
Temporary bonding may be performed before thermocompression bonding. Temporary bonding may be carried out, for example, by arranging an intermediate film or a plurality of resin films between a pair of laminated glass members and pressing them with a relatively low pressure while heating as necessary. Temporary adhesion may be performed, for example, by a vacuum laminator. Temporary adhesion may be performed after deaeration, when deaeration is performed, and may be performed with deaeration.
本発明を実施例により更に詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
なお、本発明における各物性値の測定方法、及び評価方法は、以下の通りである。 The present invention will be described in more detail with reference to examples, but the present invention is not limited by these examples.
In addition, the measuring method of each physical-property value in this invention, and the evaluation method are as follows.
なお、本発明における各物性値の測定方法、及び評価方法は、以下の通りである。 The present invention will be described in more detail with reference to examples, but the present invention is not limited by these examples.
In addition, the measuring method of each physical-property value in this invention, and the evaluation method are as follows.
<炭素数8以下のアルデヒドの総濃度の増加量>
容量が10cm3のガラス製の容器に各実施例及び比較例で作製したポリビニルアセタール系樹脂フィルム0.05gを試料として導入して密封して、130℃で5時間加熱した。
加熱後の試料と加熱前の試料とを、それぞれ下記に示す通り高速液体クロマトグラフィー(HPLC)にて測定して、炭素数8以下のアルデヒドの総濃度を求めた。そして両者の差を炭素数8以下のアルデヒドの総濃度の増加量(質量ppm)とした。
(HPLC測定条件)
試料1質量%水溶液2mLに200ppmDNPH(ジニトロフェニルヒドラジン)-2Mリン酸溶液2mLと酢酸エチル2mLを添加し、室温で10分振とうした後、酢酸エチル層を分取し、HPLC測定の試料とした。
測定機器として島津製作所製の高速液体クロマトグラフィー(HPLC)装置(Prominence)を用いた。検出器をPDA、カラムをAscentis C18、移動相を水-アセトニトリル混合溶媒として、サンプル注入量10μL、流量0.5mL/minの条件にて各アルデヒド-ジニトロフェニルヒドラジン付加体の濃度を測定し、試料中の各アルデヒド濃度を算出した。 <Amount of increase in total concentration of aldehydes having 8 or less carbon atoms>
0.05 g of the polyvinyl acetal resin film prepared in each example and comparative example was introduced as a sample into a glass container with a volume of 10 cm 3 , sealed, and heated at 130° C. for 5 hours.
The sample after heating and the sample before heating were each measured by high performance liquid chromatography (HPLC) as shown below to determine the total concentration of aldehydes having 8 or less carbon atoms. The difference between the two was defined as the amount of increase in the total concentration of aldehydes having 8 or less carbon atoms (mass ppm).
(HPLC measurement conditions)
2 mL of 200 ppm DNPH (dinitrophenylhydrazine)-2M phosphoric acid solution and 2 mL of ethyl acetate were added to 2 mL of a 1% by mass sample aqueous solution, and the mixture was shaken at room temperature for 10 minutes, and then the ethyl acetate layer was separated and used as a sample for HPLC measurement. .
A high performance liquid chromatography (HPLC) apparatus (Prominence) manufactured by Shimadzu Corporation was used as a measuring instrument. Using a PDA as a detector, an Ascentis C18 column as a mobile phase, and a mixed solvent of water and acetonitrile as a mobile phase, the concentration of each aldehyde-dinitrophenylhydrazine adduct was measured under the conditions of a sample injection volume of 10 μL and a flow rate of 0.5 mL/min. Each aldehyde concentration in was calculated.
容量が10cm3のガラス製の容器に各実施例及び比較例で作製したポリビニルアセタール系樹脂フィルム0.05gを試料として導入して密封して、130℃で5時間加熱した。
加熱後の試料と加熱前の試料とを、それぞれ下記に示す通り高速液体クロマトグラフィー(HPLC)にて測定して、炭素数8以下のアルデヒドの総濃度を求めた。そして両者の差を炭素数8以下のアルデヒドの総濃度の増加量(質量ppm)とした。
(HPLC測定条件)
試料1質量%水溶液2mLに200ppmDNPH(ジニトロフェニルヒドラジン)-2Mリン酸溶液2mLと酢酸エチル2mLを添加し、室温で10分振とうした後、酢酸エチル層を分取し、HPLC測定の試料とした。
測定機器として島津製作所製の高速液体クロマトグラフィー(HPLC)装置(Prominence)を用いた。検出器をPDA、カラムをAscentis C18、移動相を水-アセトニトリル混合溶媒として、サンプル注入量10μL、流量0.5mL/minの条件にて各アルデヒド-ジニトロフェニルヒドラジン付加体の濃度を測定し、試料中の各アルデヒド濃度を算出した。 <Amount of increase in total concentration of aldehydes having 8 or less carbon atoms>
0.05 g of the polyvinyl acetal resin film prepared in each example and comparative example was introduced as a sample into a glass container with a volume of 10 cm 3 , sealed, and heated at 130° C. for 5 hours.
The sample after heating and the sample before heating were each measured by high performance liquid chromatography (HPLC) as shown below to determine the total concentration of aldehydes having 8 or less carbon atoms. The difference between the two was defined as the amount of increase in the total concentration of aldehydes having 8 or less carbon atoms (mass ppm).
(HPLC measurement conditions)
2 mL of 200 ppm DNPH (dinitrophenylhydrazine)-2M phosphoric acid solution and 2 mL of ethyl acetate were added to 2 mL of a 1% by mass sample aqueous solution, and the mixture was shaken at room temperature for 10 minutes, and then the ethyl acetate layer was separated and used as a sample for HPLC measurement. .
A high performance liquid chromatography (HPLC) apparatus (Prominence) manufactured by Shimadzu Corporation was used as a measuring instrument. Using a PDA as a detector, an Ascentis C18 column as a mobile phase, and a mixed solvent of water and acetonitrile as a mobile phase, the concentration of each aldehyde-dinitrophenylhydrazine adduct was measured under the conditions of a sample injection volume of 10 μL and a flow rate of 0.5 mL/min. Each aldehyde concentration in was calculated.
<黄色度(YI)の測定>
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料について、以下のように黄色度(YI)を測定した。
分光光度計(U-4100、日立製作所製)を使い、透過モードにて250nm~2500nmの透過スペクトルを得た。得られたスペクトルから、JIS K 7373に準拠して黄色度(YI)を算出した。 <Measurement of yellowness index (YI)>
The yellowness index (YI) was measured as follows for the samples obtained by heating the polyvinyl acetal-based resin films produced in Examples and Comparative Examples at 130° C. for 10 hours.
A transmission spectrum from 250 nm to 2500 nm was obtained in transmission mode using a spectrophotometer (U-4100, manufactured by Hitachi, Ltd.). The yellowness index (YI) was calculated according to JIS K 7373 from the obtained spectrum.
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料について、以下のように黄色度(YI)を測定した。
分光光度計(U-4100、日立製作所製)を使い、透過モードにて250nm~2500nmの透過スペクトルを得た。得られたスペクトルから、JIS K 7373に準拠して黄色度(YI)を算出した。 <Measurement of yellowness index (YI)>
The yellowness index (YI) was measured as follows for the samples obtained by heating the polyvinyl acetal-based resin films produced in Examples and Comparative Examples at 130° C. for 10 hours.
A transmission spectrum from 250 nm to 2500 nm was obtained in transmission mode using a spectrophotometer (U-4100, manufactured by Hitachi, Ltd.). The yellowness index (YI) was calculated according to JIS K 7373 from the obtained spectrum.
<臭気>
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料について、以下のように臭気を評価した。
官能評価により、酪酸様の臭いが感知された場合を臭気「あり」、感知されない場合を臭気「なし」とした。 <Odor>
Samples obtained by heating the polyvinyl acetal-based resin films produced in Examples and Comparative Examples at 130° C. for 10 hours were evaluated for odor as follows.
According to the sensory evaluation, when a butyric acid-like odor was detected, the odor was "present", and when it was not detected, the odor was "absent".
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料について、以下のように臭気を評価した。
官能評価により、酪酸様の臭いが感知された場合を臭気「あり」、感知されない場合を臭気「なし」とした。 <Odor>
Samples obtained by heating the polyvinyl acetal-based resin films produced in Examples and Comparative Examples at 130° C. for 10 hours were evaluated for odor as follows.
According to the sensory evaluation, when a butyric acid-like odor was detected, the odor was "present", and when it was not detected, the odor was "absent".
<重量平均分子量>
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料を用いて、以下のようにポリビニルアセタール系樹脂の重量平均分子量を求めた。また、加熱前のポリビニルアセタール系樹脂の重量平均分子量も測定した。
試料をテトラヒドロフランに溶解させ0.01wt%溶液を調整した。シリンジフィルター(Millex-LH, 0.45μm)によりろ液を分取し、GPC(Waters #2690:カラムKF-806L)を使用してテトラヒドロフランを移動相としてポリスチレン換算の重量平均分子量(Mw)を測定した。 <Weight average molecular weight>
The weight-average molecular weight of the polyvinyl acetal-based resin was obtained as follows using a sample obtained by heating the polyvinyl acetal-based resin film produced in each example and comparative example at 130° C. for 10 hours. Moreover, the weight average molecular weight of the polyvinyl acetal-based resin before heating was also measured.
A sample was dissolved in tetrahydrofuran to prepare a 0.01 wt % solution. The filtrate was collected with a syringe filter (Millex-LH, 0.45 μm), and the weight average molecular weight (Mw) in terms of polystyrene was measured using GPC (Waters #2690: column KF-806L) with tetrahydrofuran as the mobile phase. did.
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを130℃で10時間加熱した試料を用いて、以下のようにポリビニルアセタール系樹脂の重量平均分子量を求めた。また、加熱前のポリビニルアセタール系樹脂の重量平均分子量も測定した。
試料をテトラヒドロフランに溶解させ0.01wt%溶液を調整した。シリンジフィルター(Millex-LH, 0.45μm)によりろ液を分取し、GPC(Waters #2690:カラムKF-806L)を使用してテトラヒドロフランを移動相としてポリスチレン換算の重量平均分子量(Mw)を測定した。 <Weight average molecular weight>
The weight-average molecular weight of the polyvinyl acetal-based resin was obtained as follows using a sample obtained by heating the polyvinyl acetal-based resin film produced in each example and comparative example at 130° C. for 10 hours. Moreover, the weight average molecular weight of the polyvinyl acetal-based resin before heating was also measured.
A sample was dissolved in tetrahydrofuran to prepare a 0.01 wt % solution. The filtrate was collected with a syringe filter (Millex-LH, 0.45 μm), and the weight average molecular weight (Mw) in terms of polystyrene was measured using GPC (Waters #2690: column KF-806L) with tetrahydrofuran as the mobile phase. did.
<各官能基を有する構成単位の量>
ポリビニルアセタール系樹脂をDMSO-d6に溶解し、1H-NMR(核磁気共鳴スペクトル)を用いて測定し、各ユニットの構成単位の量を求めた。 <Amount of Structural Units Having Each Functional Group>
The polyvinyl acetal-based resin was dissolved in DMSO-d 6 and measured using 1H-NMR (nuclear magnetic resonance spectrum) to determine the amount of the constituent units of each unit.
ポリビニルアセタール系樹脂をDMSO-d6に溶解し、1H-NMR(核磁気共鳴スペクトル)を用いて測定し、各ユニットの構成単位の量を求めた。 <Amount of Structural Units Having Each Functional Group>
The polyvinyl acetal-based resin was dissolved in DMSO-d 6 and measured using 1H-NMR (nuclear magnetic resonance spectrum) to determine the amount of the constituent units of each unit.
<ガラス転移温度(Tg)>
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを、動的粘弾性測定装置(アイティー計測制御株式会社製、商品名「DVA-200」)を用いて、以下の測定条件で粘弾性を測定した。粘弾性測定の結果から得られる損失正接tanδのピーク温度を読みとった。-50~150℃の温度領域において低温側から数えて1番目のピーク温度を、ガラス転移温度(Tg)とした。
(測定条件)
変形様式:せん断モード、測定温度:-50℃~200℃、昇温速度:5℃/分、測定周波数:1Hz、歪:1% <Glass transition temperature (Tg)>
The viscoelasticity of the polyvinyl acetal-based resin film produced in each example and comparative example was measured using a dynamic viscoelasticity measuring device (manufactured by IT Instrument Control Co., Ltd., trade name "DVA-200") under the following measurement conditions. was measured. The peak temperature of loss tangent tan δ obtained from the results of viscoelasticity measurement was read. The first peak temperature counted from the low temperature side in the temperature range of -50 to 150°C was taken as the glass transition temperature (Tg).
(Measurement condition)
Deformation mode: shear mode, measurement temperature: -50°C to 200°C, heating rate: 5°C/min, measurement frequency: 1 Hz, strain: 1%
各実施例及び比較例で製造したポリビニルアセタール系樹脂フィルムを、動的粘弾性測定装置(アイティー計測制御株式会社製、商品名「DVA-200」)を用いて、以下の測定条件で粘弾性を測定した。粘弾性測定の結果から得られる損失正接tanδのピーク温度を読みとった。-50~150℃の温度領域において低温側から数えて1番目のピーク温度を、ガラス転移温度(Tg)とした。
(測定条件)
変形様式:せん断モード、測定温度:-50℃~200℃、昇温速度:5℃/分、測定周波数:1Hz、歪:1% <Glass transition temperature (Tg)>
The viscoelasticity of the polyvinyl acetal-based resin film produced in each example and comparative example was measured using a dynamic viscoelasticity measuring device (manufactured by IT Instrument Control Co., Ltd., trade name "DVA-200") under the following measurement conditions. was measured. The peak temperature of loss tangent tan δ obtained from the results of viscoelasticity measurement was read. The first peak temperature counted from the low temperature side in the temperature range of -50 to 150°C was taken as the glass transition temperature (Tg).
(Measurement condition)
Deformation mode: shear mode, measurement temperature: -50°C to 200°C, heating rate: 5°C/min, measurement frequency: 1 Hz, strain: 1%
<使用したポリビニルアセタール系樹脂>
・PVB-1(未変性ポリビニルブチラール系樹脂)・・積水化学工業株式会社製「BH-3」
水酸基を有する構成単位の量 24質量%
アセチル基を有する構成単位の量 1質量%
ブチラール基を有する構成単位の量 75質量%
・PVB-2(ポリオキシアルキレン基を有するポリビニルブチラール系樹脂)
水酸基を有する構成単位の量 16質量%
アセチル基を有する構成単位の量 2質量%
ブチラール基を有する構成単位の量 64質量%
ポリオキシアルキレン基を有する構成単位の量 18質量% <Polyvinyl acetal resin used>
· PVB-1 (unmodified polyvinyl butyral resin) · · "BH-3" manufactured by Sekisui Chemical Co., Ltd.
Amount of structural unit having a hydroxyl group 24% by mass
Amount of structural unit having an acetyl group 1% by mass
Amount of structural units having a butyral group 75% by mass
・PVB-2 (polyvinyl butyral resin having a polyoxyalkylene group)
Amount of structural unit having a hydroxyl group 16% by mass
Amount of structural unit having an acetyl group 2% by mass
Amount of structural units having a butyral group 64% by mass
Amount of structural units having a polyoxyalkylene group 18% by mass
・PVB-1(未変性ポリビニルブチラール系樹脂)・・積水化学工業株式会社製「BH-3」
水酸基を有する構成単位の量 24質量%
アセチル基を有する構成単位の量 1質量%
ブチラール基を有する構成単位の量 75質量%
・PVB-2(ポリオキシアルキレン基を有するポリビニルブチラール系樹脂)
水酸基を有する構成単位の量 16質量%
アセチル基を有する構成単位の量 2質量%
ブチラール基を有する構成単位の量 64質量%
ポリオキシアルキレン基を有する構成単位の量 18質量% <Polyvinyl acetal resin used>
· PVB-1 (unmodified polyvinyl butyral resin) · · "BH-3" manufactured by Sekisui Chemical Co., Ltd.
Amount of structural unit having a hydroxyl group 24% by mass
Amount of structural unit having an acetyl group 1% by mass
Amount of structural units having a butyral group 75% by mass
・PVB-2 (polyvinyl butyral resin having a polyoxyalkylene group)
Amount of structural unit having a hydroxyl group 16% by mass
Amount of structural unit having an acetyl group 2% by mass
Amount of structural units having a butyral group 64% by mass
Amount of structural units having a polyoxyalkylene group 18% by mass
(PVB-2の製造)
攪拌機、温度計、滴下ロートおよび還流冷却器を付したフラスコ中に、酢酸ビニル1000質量部、平均繰り返し単位が60であるポリ(オキシエチレン/プロピレン)アリルエーテル135質量部及びメタノール20質量部を添加し、系内の窒素置換を行った後、温度を60℃まで昇温した。この系に2,2-アゾビスイソブチロニトリル1.0質量部を添加し、重合を開始した。重合開始から5時間で重合を停止した。メタノールを加えながら加熱して未反応の酢酸ビニルを除去し、共重合体の40重量%メタノール溶液を調製した。この共重合体のメタノール溶液100質量部を40℃で攪拌しながら、3%のNaOHメタノール溶液8質量部を添加して、よく混合した後に40℃で2時間保持した。固化したポリマーを粉砕機で粉砕し、メタノールで洗浄後、乾燥してポリマー粉末を得た。
得られたポリマー粉末1000質量部を純水7500質量部に加え、90℃の温度で2時間攪拌し溶解させた。この溶液を10℃に冷却し、濃度35重量%の塩酸805質量部とn-ブチルアルデヒド630質量部を添加し、液温を20℃まで下げ、温度を保持してアセタール化反応を行い、反応生成物を析出させた。その後、液温を40℃として3時間保持して反応を完了させ、常法により中和、水洗及び乾燥を経て、PVB-2の白色粉末を得た。 (Manufacture of PVB-2)
In a flask equipped with a stirrer, thermometer, dropping funnel and reflux condenser, 1000 parts by mass of vinyl acetate, 135 parts by mass of poly(oxyethylene/propylene) allyl ether having an average repeating unit of 60 and 20 parts by mass of methanol are added. After the inside of the system was replaced with nitrogen, the temperature was raised to 60°C. 1.0 parts by mass of 2,2-azobisisobutyronitrile was added to this system to initiate polymerization. Polymerization was stopped 5 hours after the start of polymerization. The mixture was heated while adding methanol to remove unreacted vinyl acetate to prepare a 40% by weight methanol solution of the copolymer. While stirring 100 parts by mass of the methanol solution of this copolymer at 40° C., 8 parts by mass of 3% NaOH methanol solution was added, mixed well, and then held at 40° C. for 2 hours. The solidified polymer was pulverized by a pulverizer, washed with methanol, and dried to obtain polymer powder.
1000 parts by mass of the obtained polymer powder was added to 7500 parts by mass of pure water and stirred at a temperature of 90° C. for 2 hours to dissolve. This solution is cooled to 10° C., 805 parts by mass of hydrochloric acid having a concentration of 35% by weight and 630 parts by mass of n-butyraldehyde are added, the liquid temperature is lowered to 20° C., and the acetalization reaction is carried out while maintaining the temperature. The product precipitated out. Thereafter, the liquid temperature was maintained at 40° C. for 3 hours to complete the reaction, and neutralization, washing with water and drying were carried out in the usual manner to obtain a white powder of PVB-2.
攪拌機、温度計、滴下ロートおよび還流冷却器を付したフラスコ中に、酢酸ビニル1000質量部、平均繰り返し単位が60であるポリ(オキシエチレン/プロピレン)アリルエーテル135質量部及びメタノール20質量部を添加し、系内の窒素置換を行った後、温度を60℃まで昇温した。この系に2,2-アゾビスイソブチロニトリル1.0質量部を添加し、重合を開始した。重合開始から5時間で重合を停止した。メタノールを加えながら加熱して未反応の酢酸ビニルを除去し、共重合体の40重量%メタノール溶液を調製した。この共重合体のメタノール溶液100質量部を40℃で攪拌しながら、3%のNaOHメタノール溶液8質量部を添加して、よく混合した後に40℃で2時間保持した。固化したポリマーを粉砕機で粉砕し、メタノールで洗浄後、乾燥してポリマー粉末を得た。
得られたポリマー粉末1000質量部を純水7500質量部に加え、90℃の温度で2時間攪拌し溶解させた。この溶液を10℃に冷却し、濃度35重量%の塩酸805質量部とn-ブチルアルデヒド630質量部を添加し、液温を20℃まで下げ、温度を保持してアセタール化反応を行い、反応生成物を析出させた。その後、液温を40℃として3時間保持して反応を完了させ、常法により中和、水洗及び乾燥を経て、PVB-2の白色粉末を得た。 (Manufacture of PVB-2)
In a flask equipped with a stirrer, thermometer, dropping funnel and reflux condenser, 1000 parts by mass of vinyl acetate, 135 parts by mass of poly(oxyethylene/propylene) allyl ether having an average repeating unit of 60 and 20 parts by mass of methanol are added. After the inside of the system was replaced with nitrogen, the temperature was raised to 60°C. 1.0 parts by mass of 2,2-azobisisobutyronitrile was added to this system to initiate polymerization. Polymerization was stopped 5 hours after the start of polymerization. The mixture was heated while adding methanol to remove unreacted vinyl acetate to prepare a 40% by weight methanol solution of the copolymer. While stirring 100 parts by mass of the methanol solution of this copolymer at 40° C., 8 parts by mass of 3% NaOH methanol solution was added, mixed well, and then held at 40° C. for 2 hours. The solidified polymer was pulverized by a pulverizer, washed with methanol, and dried to obtain polymer powder.
1000 parts by mass of the obtained polymer powder was added to 7500 parts by mass of pure water and stirred at a temperature of 90° C. for 2 hours to dissolve. This solution is cooled to 10° C., 805 parts by mass of hydrochloric acid having a concentration of 35% by weight and 630 parts by mass of n-butyraldehyde are added, the liquid temperature is lowered to 20° C., and the acetalization reaction is carried out while maintaining the temperature. The product precipitated out. Thereafter, the liquid temperature was maintained at 40° C. for 3 hours to complete the reaction, and neutralization, washing with water and drying were carried out in the usual manner to obtain a white powder of PVB-2.
<使用した可塑剤>
・PPG1000 和光純薬工業製 ポリプロピレングリコール1000 ジオール型 <Plasticizer used>
・PPG1000 Polypropylene glycol 1000 diol type manufactured by Wako Pure Chemical Industries, Ltd.
・PPG1000 和光純薬工業製 ポリプロピレングリコール1000 ジオール型 <Plasticizer used>
・PPG1000 Polypropylene glycol 1000 diol type manufactured by Wako Pure Chemical Industries, Ltd.
<使用した酸化防止剤>
(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ酸化防止剤として、以下のIrganox1010及びIrganox1076を用いた。
・Irganox1010 BASFジャパン株式会社製
下記式(I-1)の構造の酸化防止剤
<Antioxidant used>
As antioxidants having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, Irganox 1010 and Irganox 1076 below were used.
· Irganox 1010 Antioxidant with the structure of the following formula (I-1) manufactured by BASF Japan Co., Ltd.
(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ酸化防止剤として、以下のIrganox1010及びIrganox1076を用いた。
・Irganox1010 BASFジャパン株式会社製
下記式(I-1)の構造の酸化防止剤
As antioxidants having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, Irganox 1010 and Irganox 1076 below were used.
· Irganox 1010 Antioxidant with the structure of the following formula (I-1) manufactured by BASF Japan Co., Ltd.
・Irganox1076 BASFジャパン株式会社製
下記式(I-3)の構造の酸化防止剤
· Irganox 1076 Antioxidant with the structure of the following formula (I-3) manufactured by BASF Japan Co., Ltd.
下記式(I-3)の構造の酸化防止剤
(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを有さない酸化防止剤として、以下のBHTを用いた。
・BHT ジブチルヒドロキシトルエン The following BHT was used as antioxidant without (3,5-di-tert-butyl-4-hydroxyphenyl)propionate.
・BHT dibutyl hydroxytoluene
・BHT ジブチルヒドロキシトルエン The following BHT was used as antioxidant without (3,5-di-tert-butyl-4-hydroxyphenyl)propionate.
・BHT dibutyl hydroxytoluene
(実施例1)
PVB-1 100質量部、可塑剤(PPG1000)20質量部、及び形成されるフィルム全量に対する量が2000質量ppmになる量の酸化防止剤(Irganox1010)を、エタノール及びトルエン(質量比1:1)の混合溶媒に加え、ポリビニルアセタール系樹脂組成物を得た。該ポリビニルアセタール系樹脂組成物を離型フィルム上に塗工し、80℃で120分乾燥させ、厚さ80μmのポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 1)
100 parts by mass of PVB-1, 20 parts by mass of a plasticizer (PPG1000), and an antioxidant (Irganox 1010) in an amount of 2000 ppm by mass relative to the total amount of the formed film, ethanol and toluene (1:1 mass ratio) to obtain a polyvinyl acetal-based resin composition. The polyvinyl acetal resin composition was applied onto a release film and dried at 80° C. for 120 minutes to obtain a polyvinyl acetal resin film with a thickness of 80 μm. The evaluation results are shown in Table 1.
PVB-1 100質量部、可塑剤(PPG1000)20質量部、及び形成されるフィルム全量に対する量が2000質量ppmになる量の酸化防止剤(Irganox1010)を、エタノール及びトルエン(質量比1:1)の混合溶媒に加え、ポリビニルアセタール系樹脂組成物を得た。該ポリビニルアセタール系樹脂組成物を離型フィルム上に塗工し、80℃で120分乾燥させ、厚さ80μmのポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 1)
100 parts by mass of PVB-1, 20 parts by mass of a plasticizer (PPG1000), and an antioxidant (Irganox 1010) in an amount of 2000 ppm by mass relative to the total amount of the formed film, ethanol and toluene (1:1 mass ratio) to obtain a polyvinyl acetal-based resin composition. The polyvinyl acetal resin composition was applied onto a release film and dried at 80° C. for 120 minutes to obtain a polyvinyl acetal resin film with a thickness of 80 μm. The evaluation results are shown in Table 1.
(実施例2)
樹脂の種類、酸化防止剤の配合量を表1のとおりに変更し、かつ可塑剤を使用しなかった以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 2)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type of resin and the blending amount of antioxidant were changed as shown in Table 1, and the plasticizer was not used. The evaluation results are shown in Table 1.
樹脂の種類、酸化防止剤の配合量を表1のとおりに変更し、かつ可塑剤を使用しなかった以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 2)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type of resin and the blending amount of antioxidant were changed as shown in Table 1, and the plasticizer was not used. The evaluation results are shown in Table 1.
(実施例3)
酸化防止剤の種類を表1のとおり変更した以外は、実施例2と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 3)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 2, except that the type of antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
酸化防止剤の種類を表1のとおり変更した以外は、実施例2と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Example 3)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 2, except that the type of antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
(比較例1)
酸化防止剤の量を表1のとおり変更し、可塑剤を使用しなかった以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative example 1)
A polyvinyl acetal resin film was obtained in the same manner as in Example 1, except that the amount of antioxidant was changed as shown in Table 1 and the plasticizer was not used. The evaluation results are shown in Table 1.
酸化防止剤の量を表1のとおり変更し、可塑剤を使用しなかった以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative example 1)
A polyvinyl acetal resin film was obtained in the same manner as in Example 1, except that the amount of antioxidant was changed as shown in Table 1 and the plasticizer was not used. The evaluation results are shown in Table 1.
(比較例2)
酸化防止剤の種類及び量を表1のとおり変更した以外は、比較例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative example 2)
A polyvinyl acetal-based resin film was obtained in the same manner as in Comparative Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
酸化防止剤の種類及び量を表1のとおり変更した以外は、比較例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative example 2)
A polyvinyl acetal-based resin film was obtained in the same manner as in Comparative Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
(比較例3)
酸化防止剤の種類及び量を表1のとおりに変更した以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative Example 3)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
酸化防止剤の種類及び量を表1のとおりに変更した以外は、実施例1と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative Example 3)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 1, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
(比較例4)
酸化防止剤の種類及び量を表1のとおりに変更した以外は、実施例2と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative Example 4)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 2, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
酸化防止剤の種類及び量を表1のとおりに変更した以外は、実施例2と同様にしてポリビニルアセタール系樹脂フィルムを得た。評価結果を表1に示した。 (Comparative Example 4)
A polyvinyl acetal-based resin film was obtained in the same manner as in Example 2, except that the type and amount of the antioxidant was changed as shown in Table 1. The evaluation results are shown in Table 1.
本発明の要件を満足する各実施例のポリビニルアセタール系樹脂フィルムは、加熱後の試料の黄色度が低く、臭気が確認されず、さらに樹脂の劣化も生じなかった。また、ガラス転移温度も低く、柔軟性に優れるフィルムであった。
これに対して比較例1及び2のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含有していないため、ガラス転移温度が高く、柔軟性に劣っていた。比較例3及び4のポリビニルアセタール系樹脂フィルムは、(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを有する酸化防止剤を使用していないため、アルデヒドの総濃度の増加量が高い結果となった。また比較例4のポリビニルアセタール系樹脂フィルムは、黄色度が高く、臭気が確認され、さらに樹脂の劣化も生じていた。 The polyvinyl acetal-based resin film of each example, which satisfies the requirements of the present invention, had a low degree of yellowness after heating, no odor was confirmed, and no deterioration of the resin occurred. Further, the glass transition temperature was low, and the film was excellent in flexibility.
On the other hand, the polyvinyl acetal-based resin films of Comparative Examples 1 and 2 did not contain a component having a polyoxyalkylene group, and therefore had a high glass transition temperature and poor flexibility. Since the polyvinyl acetal-based resin films of Comparative Examples 3 and 4 did not use an antioxidant containing (3,5-di-tert-butyl-4-hydroxyphenyl)propionate, the total concentration of aldehyde increased by High result. Moreover, the polyvinyl acetal-based resin film of Comparative Example 4 had a high degree of yellowness, an odor was confirmed, and deterioration of the resin occurred.
これに対して比較例1及び2のポリビニルアセタール系樹脂フィルムは、ポリオキシアルキレン基を有する成分を含有していないため、ガラス転移温度が高く、柔軟性に劣っていた。比較例3及び4のポリビニルアセタール系樹脂フィルムは、(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを有する酸化防止剤を使用していないため、アルデヒドの総濃度の増加量が高い結果となった。また比較例4のポリビニルアセタール系樹脂フィルムは、黄色度が高く、臭気が確認され、さらに樹脂の劣化も生じていた。 The polyvinyl acetal-based resin film of each example, which satisfies the requirements of the present invention, had a low degree of yellowness after heating, no odor was confirmed, and no deterioration of the resin occurred. Further, the glass transition temperature was low, and the film was excellent in flexibility.
On the other hand, the polyvinyl acetal-based resin films of Comparative Examples 1 and 2 did not contain a component having a polyoxyalkylene group, and therefore had a high glass transition temperature and poor flexibility. Since the polyvinyl acetal-based resin films of Comparative Examples 3 and 4 did not use an antioxidant containing (3,5-di-tert-butyl-4-hydroxyphenyl)propionate, the total concentration of aldehyde increased by High result. Moreover, the polyvinyl acetal-based resin film of Comparative Example 4 had a high degree of yellowness, an odor was confirmed, and deterioration of the resin occurred.
30A 合わせガラス用中間膜
31 フィルム(第1の層)
41 第1の合わせガラス部材
42 第2の合わせガラス部材 30A Interlayer film forlaminated glass 31 Film (first layer)
41 Firstlaminated glass member 42 Second laminated glass member
31 フィルム(第1の層)
41 第1の合わせガラス部材
42 第2の合わせガラス部材 30A Interlayer film for
41 First
Claims (7)
- ポリオキシアルキレン基を有する成分を含み、かつ(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナートを部分構造に持つ少なくとも1種の酸化防止剤を10~10000質量ppm含み、密封した容器内で130℃、5時間加熱した後の炭素数8以下のアルデヒドの総濃度の増加量が100質量ppm以下である、ポリビニルアセタール系樹脂フィルム。 It contains a component having a polyoxyalkylene group and contains 10 to 10000 ppm by mass of at least one antioxidant having (3,5-di-tert-butyl-4-hydroxyphenyl)propionate as a partial structure, and is sealed. A polyvinyl acetal-based resin film having a total concentration increase of 100 mass ppm or less of aldehydes having 8 or less carbon atoms after being heated at 130° C. for 5 hours in a container.
- 前記ポリオキシアルキレン基を有する成分が、ポリオキシアルキレン基を有するポリビニルアセタール系樹脂又はポリオキシアルキレン基を有する可塑剤である、請求項1に記載のポリビニルアセタール系樹脂フィルム。 The polyvinyl acetal resin film according to claim 1, wherein the component having a polyoxyalkylene group is a polyvinyl acetal resin having a polyoxyalkylene group or a plasticizer having a polyoxyalkylene group.
- 前記ポリオキシアルキレン基が、ポリビニルアセタール系樹脂の主鎖と連結してなる、請求項1又は2に記載のポリビニルアセタール系樹脂フィルム。 The polyvinyl acetal resin film according to claim 1 or 2, wherein the polyoxyalkylene group is linked to the main chain of the polyvinyl acetal resin.
- 前記ポリオキシアルキレン基の繰り返し単位が、オキシエチレン基及びオキシプロピレン基からなる群から選択される少なくとも1つである、請求項1~3のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。 The polyvinyl acetal resin film according to any one of claims 1 to 3, wherein the repeating unit of the polyoxyalkylene group is at least one selected from the group consisting of an oxyethylene group and an oxypropylene group.
- 前記酸化防止剤が分子量1000以上である、請求項1~4のいずれか1項に記載のポリビニルアセタール系樹脂フィルム。 The polyvinyl acetal resin film according to any one of claims 1 to 4, wherein the antioxidant has a molecular weight of 1000 or more.
- 請求項1~5のいずれか1項に記載のフィルムを含む合わせガラス用中間膜。 An interlayer film for laminated glass comprising the film according to any one of claims 1 to 5.
- 請求項6に記載の合わせガラス用中間膜と、第1及び第2の合わせガラス部材とを備え、前記合わせガラス中間膜が前記第1及び第2の合わせガラス部材の間に配置される、合わせガラス。 A laminated glass comprising the interlayer film for laminated glass according to claim 6 and first and second laminated glass members, wherein the laminated glass interlayer is disposed between the first and second laminated glass members. glass.
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Citations (7)
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JPH06263521A (en) * | 1993-03-15 | 1994-09-20 | Sekisui Chem Co Ltd | Ceramic slurry for molding green sheet and green sheet |
JPH09188547A (en) * | 1996-01-05 | 1997-07-22 | Sekisui Chem Co Ltd | Laminated glass and interlayer therefor |
JP2009001631A (en) * | 2007-06-20 | 2009-01-08 | Kuraray Co Ltd | Modified polyvinyl acetal resin |
JP2012046748A (en) * | 2010-08-26 | 2012-03-08 | Kuraray Europe Gmbh | Plasticizer-containing film based on polyvinyl acetal having selective transmissibility for ultraviolet ray |
WO2012115223A1 (en) * | 2011-02-25 | 2012-08-30 | 株式会社クラレ | Polyoxyalkylene-modified vinyl acetal polymer, and composition comprising same |
JP2014136796A (en) * | 2013-01-18 | 2014-07-28 | Kuraray Co Ltd | Polyoxyalkylene-modified vinyl acetal polymer, method for producing the same, and composition containing the polymer |
JP2019196472A (en) * | 2018-05-08 | 2019-11-14 | エスケイシー・カンパニー・リミテッドSkc Co., Ltd. | Polyvinyl acetal resin composition and intermediate film for joining containing the same |
-
2022
- 2022-06-16 JP JP2022542638A patent/JPWO2022265078A1/ja active Pending
- 2022-06-16 WO PCT/JP2022/024196 patent/WO2022265078A1/en unknown
- 2022-06-17 TW TW111122635A patent/TW202313828A/en unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06263521A (en) * | 1993-03-15 | 1994-09-20 | Sekisui Chem Co Ltd | Ceramic slurry for molding green sheet and green sheet |
JPH09188547A (en) * | 1996-01-05 | 1997-07-22 | Sekisui Chem Co Ltd | Laminated glass and interlayer therefor |
JP2009001631A (en) * | 2007-06-20 | 2009-01-08 | Kuraray Co Ltd | Modified polyvinyl acetal resin |
JP2012046748A (en) * | 2010-08-26 | 2012-03-08 | Kuraray Europe Gmbh | Plasticizer-containing film based on polyvinyl acetal having selective transmissibility for ultraviolet ray |
WO2012115223A1 (en) * | 2011-02-25 | 2012-08-30 | 株式会社クラレ | Polyoxyalkylene-modified vinyl acetal polymer, and composition comprising same |
JP2014136796A (en) * | 2013-01-18 | 2014-07-28 | Kuraray Co Ltd | Polyoxyalkylene-modified vinyl acetal polymer, method for producing the same, and composition containing the polymer |
JP2019196472A (en) * | 2018-05-08 | 2019-11-14 | エスケイシー・カンパニー・リミテッドSkc Co., Ltd. | Polyvinyl acetal resin composition and intermediate film for joining containing the same |
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