WO2022265010A1 - Weld structure body - Google Patents

Weld structure body Download PDF

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Publication number
WO2022265010A1
WO2022265010A1 PCT/JP2022/023798 JP2022023798W WO2022265010A1 WO 2022265010 A1 WO2022265010 A1 WO 2022265010A1 JP 2022023798 W JP2022023798 W JP 2022023798W WO 2022265010 A1 WO2022265010 A1 WO 2022265010A1
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WO
WIPO (PCT)
Prior art keywords
joined
joint
welded
weld
welding
Prior art date
Application number
PCT/JP2022/023798
Other languages
French (fr)
Japanese (ja)
Inventor
涼太 長尾
恒久 半田
聡 伊木
哲哉 田川
暁彦 山内
宏章 平澤
昇 木治
卓哉 草場
Original Assignee
Jfeスチール株式会社
ジャパンマリンユナイテッド株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jfeスチール株式会社, ジャパンマリンユナイテッド株式会社 filed Critical Jfeスチール株式会社
Priority to JP2022562902A priority Critical patent/JP7293515B2/en
Priority to CN202280040539.2A priority patent/CN117460594A/en
Priority to KR1020237043412A priority patent/KR20240007762A/en
Publication of WO2022265010A1 publication Critical patent/WO2022265010A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • B23K9/025Seam welding; Backing means; Inserts for rectilinear seams
    • B23K9/0256Seam welding; Backing means; Inserts for rectilinear seams for welding ribs on plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/308Fe as the principal constituent with Cr as next major constituent
    • B23K35/3086Fe as the principal constituent with Cr as next major constituent containing Ni or Mn
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts

Definitions

  • the present invention relates to welded steel structures (welded structures) that are welded using thick steel plates, such as large container ships and bulk carriers.
  • the present invention relates to a welded structure having excellent brittle crack arrestability, which can stop the propagation of brittle cracks generated from the base material of thick steel plates or welded joints before large-scale destruction of the structure.
  • container ships and bulk carriers have a structure with a large opening at the top of the ship in order to improve loading capacity and cargo handling efficiency. Therefore, in container ships and bulk carriers, it is necessary to increase the strength or increase the thickness of the hull panels.
  • TEU wenty Feet Equivalent Unit
  • the steel plates that form the hull shell are often butt welded by high heat input welding, such as electrogas arc welding, from the viewpoint of shortening the construction period.
  • high heat input welding is likely to lead to a significant decrease in toughness in the weld heat-affected zone, and has been one of the causes of brittle cracking from the welded joint.
  • Non-Patent Document 1 reports the results of an experimental study on the brittle crack propagation behavior of welds in shipbuilding steel plates with a thickness of less than 50 mm.
  • Non-Patent Document 1 the propagation path and propagation behavior of brittle cracks forcibly generated in welds are experimentally investigated. This document states that if the fracture toughness of the weld zone is secured to some extent, brittle cracks often diverge from the weld zone to the base metal side due to the influence of weld residual stress. Several cases of brittle cracks propagating along the This suggests that the possibility of brittle fracture propagating straight along the weld cannot be ruled out.
  • Non-Patent Document 1 there are many achievements that ships built by applying welding equivalent to the welding used in Non-Patent Document 1 to steel plates with a thickness of less than 50 mm are in service without any problems. Based on the recognition that good steel plate base materials (e.g. shipbuilding class E steel) have sufficient ability to arrest brittle cracks, the brittle crack propagation arresting properties of welded parts of shipbuilding steel materials are It wasn't specifically requested.
  • good steel plate base materials e.g. shipbuilding class E steel
  • Non-Patent Document 2 points out that a thick steel plate having a special brittle crack arresting property is required in order to arrest the propagation of brittle cracks that have occurred.
  • Patent Document 1 discloses that, in a welded structure, which is preferably a hull plate having a thickness of 50 mm or more, an aggregate is arranged so as to intersect the butt weld portion, and fillet welding is performed. Welded structures are described that are joined by In the technique described in Patent Document 1, a steel plate having a predetermined microstructure is used as a reinforcing material and fillet-welded, so that even if a brittle crack occurs in the butt welded joint, the aggregate, which is the reinforcing material, is used. It is described that brittle fracture can be stopped at and fatal damage such as destruction of the welded structure can be prevented.
  • Patent Document 2 describes a welded structure provided with a fillet-welded joint formed by fillet-welding a joining member to a member to be joined.
  • a fillet-welded joint formed by fillet-welding a joining member to a member to be joined.
  • an unwelded portion remains on the butting surface of the member to be joined in the cross section of the fillet welded joint with the member to be joined, and the width of the unwelded portion is determined by the brittleness of the member to be joined. It is adjusted to satisfy the crack arrestability Kca and a special relational expression.
  • Patent Documents 3, 4, and 5 disclose a welded structure formed by abutting an end surface of a joining member against a surface of a member to be joined and joining the member to be joined and the member to be joined by fillet welding. Are listed.
  • a non-welded portion is provided on the surface where the end face of the member to be joined and the surface of the member to be joined meet, and at least one of the weld leg length and weld width is 16 mm or less.
  • the joint member has brittle crack arrestability
  • a steel plate with excellent toughness or by making the welded structure of the butt weld joint with high toughness, brittle cracks generated from the welded part of the joined member are suppressed at the fillet weld or at the mother of the joined member. It is stated that the propagation can be blocked at the material or at the weld of the joining member and/or the member to be joined.
  • Patent Document 6 discloses a fillet welded joint in which the end surface of a member to be joined is butted against the surface of a member to be joined having a plate thickness of 50 mm or more, and the member to be joined and the member to be joined are joined.
  • a welded structure comprising: In the welded structure described in Patent Document 6, the weld leg length and welding width of the fillet welded joint exceed 16 mm, and the end surface of the member to be joined and the surface of the member to be joined in the fillet welded joint are butted against each other.
  • the cross section of the fillet welded joint has an unwelded portion of 95% or more of the plate thickness tw of the member to be joined, and the smaller value L of the weld leg length and the weld width and the plate thickness tf of the member to be joined.
  • Patent Document 7 describes a welded structure having a doubler member at the butted portion of the web and flange.
  • the web is butt fillet welded to the doubler member, an unwelded portion remains on the butt surface, and the tabular member is overlap fillet welded to the flange, and the overlap is welded. Unwelded portions remain on the mating surfaces.
  • the technique described in Patent Document 7 states that if an austenitic steel plate is used for the doubler member, propagation of long brittle cracks can be prevented by the doubler member.
  • Patent Document 6 requires strict construction management during welding in order to limit the welding leg length and welding width, and there are problems such as a decrease in productivity of welding construction and an increase in construction costs. .
  • Patent Document 7 has a problem that the construction cost increases due to doubler member processing and welding, and a problem that the material cost rises when using an expensive austenitic steel plate for the doubler member.
  • the present invention solves the problems of the prior art as described above, and solves the problem of brittle cracks occurring in members to be joined (flanges) with a plate thickness of 50 mm or more without requiring strict construction control during welding.
  • An object of the present invention is to provide a welded structure excellent in brittle crack arrestability, capable of stopping propagation to (web) before reaching large-scale fracture.
  • the welded structure targeted by the present invention is a welded structure having a T joint formed by butting the end face of the joining member against the surface of the member to be joined and joining them by fillet welding or partial penetration welding. is.
  • the present inventors diligently studied various factors affecting the brittle crack arrest toughness of T-joints.
  • the structure of the weld metal of the T-joint is mainly composed of the austenite phase, the weld metal can be made to have high toughness. It was conceived that even when partial penetration welding is used for joining, a T-joint having excellent brittle crack arrestability can be obtained. And, as a result, propagation of brittle cracks generated in the joined member (flange) to the joined member (web) without special consideration of the brittle crack propagation arresting performance of the thick steel plate used for the joined member (web). can be prevented by the weld metal of the T-joint.
  • a welded structure comprising a T joint in which the end face of a joining member is butted against the surface of a member to be joined having a plate thickness of 50 mm or more, and the member to be joined and the member to be joined are joined, ,
  • the welding leg length or welding width of the T-joint is 16 mm or more, and furthermore, on the surface where the end surface of the joining member and the surface of the member to be joined in the T-joint are butted, the cross-section of the joining member is There is an unwelded part of 30% or more of the plate thickness
  • a welded structure, wherein the weld metal of the T-joint has a structure containing 80% or more of an austenite phase in terms of area %.
  • the weld metal of the T joint is, in mass%, C: 0.02 to 0.06%, Si: 0.40 to 0.80%, Mn: 0.80 to 1.70%, P: 0.020% or less, S: 0.010% or less, Ni: 7.00 to 13.00% Cr: 14.00 to 24.00% Cr: 14.00 to 24.00% N: 0.150% or less O: 0.050% or less
  • the welded structure according to [1] having a composition with the balance being Fe and unavoidable impurities.
  • the welded structure according to [1] or [2], wherein the member to be joined has a butt-welded joint portion so as to intersect the member to be joined.
  • the joining member has a butt-welded joint portion, and the joining member is arranged so that the butt-welded joint portion and the butt-welded joint portion of the member to be welded intersect. 3].
  • the non-welded portion has a gap of 10 mm or less between the butting surfaces of the member to be joined and the member to be joined.
  • brittle crack propagation arrestability can be improved simply by selecting welding materials and adjusting welding conditions during welding without using special steel materials and without compromising safety. There is also an effect that an excellent welded structure can be manufactured.
  • FIG. 4 is an explanatory diagram schematically showing an example of the configuration of a joint cross section of a T-joint;
  • FIG. 4 is an explanatory diagram schematically showing another example of the configuration of the T-joint;
  • (a) is an external view, and
  • (b) is a sectional view.
  • FIG. 4 is an explanatory diagram schematically showing another example of the configuration of the T-joint;
  • (a) is an external view, and (b) is a sectional view.
  • FIG. 4 is an explanatory diagram showing an example of a groove shape of a T-joint;
  • the end face of the joining member 1 is butted against the surface of the member 2 to be joined, and the member 1 and the member 2 to be welded are joined. Equipped with a T-joint.
  • the welded structure of the present invention is, for example, a hull structure in which the hull plate of a ship is a member to be joined (flange) and a bulkhead is a member to be joined (web), or a deck is a member to be joined (flange) and a hatch is applicable to hull structures where is a joint member (web).
  • the material to be joined 2 is a thick steel plate with a plate thickness of 50 mm or more, preferably 60 mm or more and 120 mm or less.
  • the joining member 1 is preferably made of a thick steel plate having a plate thickness of 50 mm or more, preferably 60 mm or more and 120 mm or less.
  • the T-joint included in the welded structure of the present invention has weld metal 5, and its weld leg length 3 or weld width 13 is 16 mm or more.
  • the non-welded portion 4 (the width 16 of the unwelded portion), which is a structural discontinuity that is not welded, is formed on the butting surfaces of the joining member 1 and the member to be joined 2.
  • the T joint It is preferable that the size of the cross section is 30% or more of the plate thickness of the joining member 1 .
  • the presence of the unwelded portion 4 makes it easier for the brittle crack that has propagated through the member to be joined 2 to stop at the butt surfaces.
  • FIG. 1 shows a case where the member 1 to be joined is upright and joined to the member 2 to be joined, the present invention is not limited to this.
  • the member 1 to be joined may be joined at an angle ⁇ with respect to the member 2 to be joined.
  • the unwelded portion 4 may have a gap 14 between the joining member 1 and the joined member 2.
  • a spacer 15 may be inserted into the gap 14.
  • the gap 14 is preferably 10 mm or less from the viewpoint of reducing man-hours during welding.
  • the size of the "gap" on the butting surfaces of the joined member and the non-joined member is the longest length at which the perpendicular line from the upper surface of the member to be joined intersects the end surface of the joined member in the cross-sectional view of the T joint perpendicular to the weld line. distance, including the spacer thickness if spacers are inserted. The same applies when the spacer is in contact with one or both selected from the end face of the joined member and the surface of the non-joined member.
  • FIGS. 2 and 3 brittle cracks occur from the butt-welded joint 11 of the members to be joined.
  • a structural discontinuity between the joining member 1 and the member to be joined 2 it is preferable to provide a structural discontinuity between the joining member 1 and the member to be joined 2.
  • FIG. 4 as a discontinuous portion of the structure, an unwelded portion 4 having a dimension of 30% or more of the plate thickness of the joining member 1 is present on the butting surfaces of the joining member 2 and the joining member 1 of the T joint.
  • the upper limit of the width (dimension) 16 of the unwelded portion 4 is 100% of the plate thickness of the joint member 1, preferably 40% or more, more preferably 50% or more, and 99% or less of the plate thickness of the joint member 1. is preferred, and 98% or less is preferred.
  • the weld metal of the T-joint in addition to the presence of unwelded portions on the butt surfaces as structural discontinuities, the weld metal of the T-joint has excellent toughness, so that brittle crack propagation can be prevented more reliably.
  • the member to be joined 2 is a steel plate joined by a butt welded joint 11, and the joined member 1 is a T joint welded so as to intersect the welded portion of the butt welded joint 11. Moreover, in the welded structure shown in FIG. and the butt welded joint 11 of the member to be joined 2 are welded so as to intersect each other.
  • the joint member 1 and the butt-welded joint 11 are arranged orthogonally, but the present invention is not limited to this. Needless to say, they may cross each other obliquely.
  • the manufacturing method of the T-joint is not particularly limited, and any conventional manufacturing method can be applied.
  • a T-joint may be manufactured by butt-welding the steel plates for the members to be joined and the steel plates for the joining members, and welding the obtained butt-welded joints.
  • a set of steel plates for joining members before butt welding is tack welded to the members to be joined, then the steel plates for joining members are butt welded together, and the obtained butt welded joint is finally welded to the members to be joined.
  • a T-joint may be manufactured.
  • the welded leg length 3 or welded width 13 of the T-joint shall be 16 mm or more. If the weld leg length 3 and the weld width 13 are less than 16 mm, it is advantageous to ensure brittle crack arrestability, but if the member plate thickness exceeds 80 mm, it becomes difficult to ensure the strength of the weld. Even if the thickness of the member is 80 mm or less, if the weld leg length 3 and the weld width 13 are less than 16 mm, there is a high risk that it will be difficult to secure the strength of the welded portion due to rework during construction. Although the upper limits of the weld leg length 3 and the weld width 13 are not particularly limited, they are preferably 30 mm or less from the viewpoint of work efficiency and the like.
  • the structure of the weld metal of the T joint has an austenite phase of 80% or more, preferably 84% or more, more preferably 88% or more in terms of area%.
  • a phase other than the austenite phase a ferrite phase having an area percentage of 0 to 20% can be exemplified. From the viewpoint of preventing solidification cracking, it is important to adjust the amount of ferrite in the weld metal based on the composition of the weld metal, for example, using a Schaeffler structure diagram.
  • the weld metal having the above structure has a Vickers hardness of 170 to 260 HV (yield strength of 390 MPa or more, tensile strength of 490 MPa or more). It is preferred to have
  • the toughness of the weld metal is improved. Propagation of a brittle crack generated in the joint member can be stopped by the weld metal of the fillet welded joint, and propagation of the brittle crack to the joint member can be prevented.
  • the weld metal of the T joint having the above structure is, in mass%, C: 0.02 to 0.06%, Si: 0.40 to 0.80%, Mn: 0.80 to 1.70%, P: 0.020% or less, S: 0.010% or less. , Ni: 7.00 to 13.00%, Cr: 14.00 to 24.00%, N: 0.150% or less, O: 0.050% or less, and the balance is Fe and unavoidable impurities.
  • C 0.02-0.06%
  • C is an element that precipitates as carbides during welding and causes intergranular corrosion and pitting corrosion, which lowers corrosion resistance. In order to obtain such an effect, the content of 0.02% or more is required. However, when the content exceeds 0.06%, the corrosion resistance is lowered. Therefore, C is limited to the range of 0.02-0.06%. Incidentally, it is preferably 0.02 to 0.05%.
  • Si acts as a deoxidizing agent and also contributes to increasing the strength of the weld metal.
  • the content 0.40% or more is required.
  • Si is limited to the range of 0.40-0.80%. Incidentally, it is preferably 0.40 to 0.70%.
  • Mn 0.80-1.70%
  • Mn is an element that acts as a deoxidizing agent and contributes to increasing the strength of the austenite phase, and is contained in an amount of 0.80% or more in the present invention.
  • a content exceeding 1.70% causes embrittlement. Therefore, Mn is limited to the range of 0.80-1.70%. Incidentally, it is preferably 0.90 to 1.60%.
  • P 0.020% or less
  • P is an element that is unavoidably included, and segregates at grain boundaries to adversely affect hot cracking resistance, so it is desirable to reduce it as much as possible.
  • P is limited to 0.020% or less. If P is 0.020% or less, a weld metal having excellent hot cracking resistance can be obtained.
  • P is preferably 0.010% or less.
  • S 0.010% or less S is an unavoidable element that segregates at grain boundaries and adversely affects hot cracking resistance, so it is desirable to reduce it as much as possible. However, excessive reduction leads to an increase in refining costs, so in the present invention S is limited to 0.010% or less. Incidentally, S is preferably 0.007% or less.
  • Ni 7.00-13.00%
  • Ni is an element that stabilizes the austenite phase, and the present invention requires a content of 7.00% or more. On the other hand, if the content exceeds 13.00%, the material cost will rise. Therefore, Ni is limited to the range of 7.00 to 13.00%. Incidentally, it is preferably 7.50 to 12.50%.
  • Cr 14.00-24.00% Cr has the effect of improving the strength of the weld metal. In the present invention, if Cr is less than 14.00%, the above effects cannot be sufficiently secured. On the other hand, if the content exceeds 24.00%, the toughness and hot cracking resistance of the weld metal are lowered. Therefore, Cr is limited to the range of 14.00-24.00%. Incidentally, it is preferably 14.50 to 23.50%.
  • N 0.150% or less
  • N is an element that is unavoidably contained, but it is an element that has the effect of increasing the strength of the weld metal in a solid solution state, and it is desirable to contain 0.003% or more.
  • an excessive content lowers the toughness. Therefore, N is limited to a range of 0.150% or less. Incidentally, it is preferably 0.003 to 0.120%.
  • O 0.050% or less
  • O (oxygen) is an element that is unavoidably mixed, forms Al-based oxides and Si-based oxides in the weld metal, and contributes to suppressing the coarsening of the solidified structure. Since such an effect becomes remarkable at a content of 0.003% or more, it is desirable to have a content of 0.003% or more. Therefore, O (oxygen) is limited to 0.050% or less. Incidentally, it is preferably 0.003 to 0.040%.
  • the above components are the basic components, but in addition to these basic components, one or two elements selected from Nb: 0.10% or less and Ti: 0.10% or less are selected for the purpose of improving strength. More than one species can be selected and contained.
  • the balance other than the above elements consists of Fe and unavoidable impurities.
  • the weld metal of the T-joint having the composition and structure described above is preferably formed by performing multi-layer welding by adjusting the welding material and welding conditions so as to obtain the composition and structure described above. .
  • the commonly used welding covered arc welding method and gas metal arc welding method are both suitable.
  • the welding material commercial coated welding rods specified in JIS Z 3221, commercial solid wires specified in JIS Z 3321, and commercial flux-cored wires specified in JIS Z 3323 are all suitable. be. Needless to say, a solid wire adjusted to a desired composition may be used.
  • the joining member 1 may be provided with a groove having a predetermined angle (for example, 40° or less).
  • the member to be joined is a thick steel plate (base material only) (Fig. 4(a)) or a thick steel plate having a butt-welded joint (Figs. 4(b) and (c)), and the member to be joined is a thick steel plate (base material). material only) (Figs.
  • Welding was performed using the gas metal arc welding method (GMAW) so that the weld metal had the composition shown in Table 1, the structure and hardness shown in Table 2, and the welding width or weld leg length.
  • Welded joints (T joints) were prepared by changing welding conditions such as heat and shield gas.
  • the welding material was a flux-cored wire with a diameter of 1.2 mm specified in JIS Z 3323.
  • a gap 14 was provided between the joining member 1 and the member to be joined 2 .
  • the joint member 1 was welded with a groove as shown in FIG.
  • a test piece was taken from the weld metal of the obtained T-joint, and the composition of the weld metal was determined using an emission spectroscopic analysis method. Weld metal hardness was measured using a meter (load 0.3 to 1.0 kgf). Table 2 shows the results obtained.
  • a super-large structural model specimen shown in Fig. 4 was produced, and a brittle crack arrest test was performed.
  • a steel plate having the same thickness as the member to be joined 2 was welded below the member to be joined 2 of the large welded joint 9 by tack welding 8 .
  • the mechanical notch 7 was hit to generate a brittle crack, and it was investigated whether or not the propagated brittle crack would stop at the weld metal. All tests were conducted under conditions of stress of 243 to 283 N/mm 2 and temperature of -10°C.
  • the stress of 243 N/mm 2 is equivalent to the maximum allowable stress of 355 N/mm class 2 steel plate applied to the hull, and the stress of 257 N/mm 2 is the yield strength of 390 N/mm 2 applied to the hull.
  • the stress of 283N/mm 2 is the value equivalent to the maximum allowable stress of class steel plates with a yield strength applied to ship hulls. Temperature: -10°C is the ship's design temperature.

Abstract

The present invention provides a weld structure body that has excellent brittle crack arresting performance. This weld structure body: has an end face of a joined member abutted to a surface of a member to be joined that has a plate thickness of at least 50 mm; and comprises a T joint at which the joined member and the member to be joined are joined. The welded metal of the T joint has a composition comprising at least 80% austenite phase, in area%. This weld structure body can prevent the spread, to the joined member, of brittle cracks generated from a thick member to be joined, before large-scale damage occurs, by simply adjusting welding material selection or welding conditions during the welding step and, thereby, improve the safety of a boat hull structure.

Description

溶接構造体Welded structure
 本発明は、例えば、大型コンテナ船やバルクキャリアーなどの、厚鋼板を用いて溶接施工された溶接鋼構造物(溶接構造体)に係る。中でも、特に、厚鋼板の母材または溶接継手部から発生した脆性亀裂の伝播を、構造物の大規模破壊に至る前に停止させることができる、脆性亀裂伝播停止特性に優れる溶接構造体に関する。 The present invention relates to welded steel structures (welded structures) that are welded using thick steel plates, such as large container ships and bulk carriers. In particular, the present invention relates to a welded structure having excellent brittle crack arrestability, which can stop the propagation of brittle cracks generated from the base material of thick steel plates or welded joints before large-scale destruction of the structure.
 コンテナ船やバルクキャリアーは、積載能力の向上や荷役効率の向上等のため、例えば、タンカー等とは異なり、船上部の開口部を大きくとった構造を有している。そのため、コンテナ船やバルクキャリアーでは、特に船体外板を、高強度化または厚肉化する必要がある。 Unlike tankers, for example, container ships and bulk carriers have a structure with a large opening at the top of the ship in order to improve loading capacity and cargo handling efficiency. Therefore, in container ships and bulk carriers, it is necessary to increase the strength or increase the thickness of the hull panels.
 また、コンテナ船は、近年、大型化し、6,000~24,000TEUといった大型船が建造されるようになってきている。なお、TEU(Twenty feet Equivalent Unit)は、長さ20フィートのコンテナに換算した個数を表し、コンテナ船の積載能力の指標を示す。このような船の大型化に伴い、船体外板は、板厚:50mm以上で、降伏強さ:390N/mm2級以上の厚鋼板が使用される傾向となっている。 In addition, container ships have become larger in recent years, and large ships of 6,000 to 24,000 TEU are being built. TEU (Twenty Feet Equivalent Unit) represents the number of containers converted into 20-foot-long containers, and is an indicator of the loading capacity of container ships. Along with the increase in size of ships, there is a tendency to use thick steel plates having a plate thickness of 50 mm or more and a yield strength of 390 N/mm 2 class or more for the hull shell plates.
 船体外板となる鋼板は、近年、施工期間の短縮という観点から、例えばエレクトロガスアーク溶接等の大入熱溶接により突合せ溶接されることが多い。このような大入熱溶接は、溶接熱影響部での大幅な靭性低下に繋がりやすく、溶接継手部からの脆性亀裂発生の一つの原因となっていた。 In recent years, the steel plates that form the hull shell are often butt welded by high heat input welding, such as electrogas arc welding, from the viewpoint of shortening the construction period. Such high heat input welding is likely to lead to a significant decrease in toughness in the weld heat-affected zone, and has been one of the causes of brittle cracking from the welded joint.
 一方、船体構造においては、従来から安全性という観点から、万一、脆性破壊が発生した場合でも、脆性亀裂の伝播を大規模破壊に至る前に停止させ、船体分離を防止することが必要であると考えられている。 On the other hand, in the hull structure, from the viewpoint of safety, even in the event that brittle fracture occurs, it is necessary to stop the propagation of brittle cracks before they reach a large scale and prevent hull separation. It is believed that there are
 このような考え方を受けて、非特許文献1に、板厚50mm未満の造船用鋼板における溶接部の脆性亀裂伝播挙動についての実験的な検討結果が報告されている。 Based on this idea, Non-Patent Document 1 reports the results of an experimental study on the brittle crack propagation behavior of welds in shipbuilding steel plates with a thickness of less than 50 mm.
 非特許文献1では、溶接部で強制的に発生させた脆性亀裂の伝播経路および伝播挙動が、実験的に調査されている。ここには、溶接部の破壊靱性がある程度確保されていれば、溶接残留応力の影響により脆性亀裂は溶接部から母材側に逸れてしまうことが多いという結果が記載されているが、溶接部に沿って脆性亀裂が伝播した例も複数例確認されている。このことは、脆性破壊が溶接部に沿って直進伝播する可能性が無いとは言い切れないことを示唆していることになる。 In Non-Patent Document 1, the propagation path and propagation behavior of brittle cracks forcibly generated in welds are experimentally investigated. This document states that if the fracture toughness of the weld zone is secured to some extent, brittle cracks often diverge from the weld zone to the base metal side due to the influence of weld residual stress. Several cases of brittle cracks propagating along the This suggests that the possibility of brittle fracture propagating straight along the weld cannot be ruled out.
 しかしながら、非特許文献1で使用された溶接と同等の溶接を板厚50mm未満の鋼板に適用して建造された船舶が何ら問題なく就航しているという多くの実績があることに加え、靱性が良好な鋼板母材(造船E級鋼など)は脆性亀裂を停止する能力を十分に保持しているとの認識から、造船用鋼材の溶接部の脆性亀裂伝播停止特性は、船級規則等においては特に要求されてこなかった。 However, there are many achievements that ships built by applying welding equivalent to the welding used in Non-Patent Document 1 to steel plates with a thickness of less than 50 mm are in service without any problems. Based on the recognition that good steel plate base materials (e.g. shipbuilding class E steel) have sufficient ability to arrest brittle cracks, the brittle crack propagation arresting properties of welded parts of shipbuilding steel materials are It wasn't specifically requested.
 近年の6,000TEUを超える大型コンテナ船では、使用する鋼板の板厚は50mmを超え、板厚増大による破壊靱性の低下に加え、溶接入熱がより大きな大入熱溶接が採用され、溶接部の破壊靭性が一層低下する傾向にある。このような厚肉大入熱溶接継手では、溶接部から発生した脆性亀裂が、母材側に反れずに直進し、また骨材等の鋼板母材部でも停止しない可能性があることが、例えば非特許文献2に示されている。このため、板厚50mm以上の厚肉高強度鋼板を適用した船体構造の安全性確保が、大きな問題となっている。また、非特許文献2には、とくに発生した脆性亀裂の伝播停止のために、特別な脆性亀裂伝播停止特性を有する厚鋼板を必要とするとの指摘もある。 In recent years, large container ships exceeding 6,000 TEU use steel plates with a thickness of more than 50 mm. The fracture toughness tends to further decrease. In such a thick-wall, high-heat-input welded joint, brittle cracks generated from the weld go straight without warping toward the base material, and there is a possibility that they may not stop at the steel plate base material such as aggregate. For example, it is shown in Non-Patent Document 2. Therefore, ensuring the safety of the hull structure using thick high-strength steel plates with a thickness of 50 mm or more has become a major issue. In addition, Non-Patent Document 2 points out that a thick steel plate having a special brittle crack arresting property is required in order to arrest the propagation of brittle cracks that have occurred.
 このような問題に対し、例えば、特許文献1には、好ましくは板厚50mm以上の船殻外板である溶接構造体において、突合せ溶接部に交差するように骨材を配置し、隅肉溶接で接合した溶接構造体が記載されている。特許文献1に記載された技術では、所定のミクロ組織を有する鋼板を補強材として隅肉溶接した構造とすることにより、突合せ溶接継手部に脆性亀裂が発生しても、補強材である骨材で脆性破壊を停止でき、溶接構造体が破壊するような致命的な損傷を防止できると記載されている。しかし、特許文献1に記載された技術では、補強材を、所望の組織を形成させた鋼板とするために複雑な工程を必要とし、その結果、生産性が低下し、安定して所望の組織を有する鋼板を確保することが難しいという問題があった。 In order to solve such a problem, for example, Patent Document 1 discloses that, in a welded structure, which is preferably a hull plate having a thickness of 50 mm or more, an aggregate is arranged so as to intersect the butt weld portion, and fillet welding is performed. Welded structures are described that are joined by In the technique described in Patent Document 1, a steel plate having a predetermined microstructure is used as a reinforcing material and fillet-welded, so that even if a brittle crack occurs in the butt welded joint, the aggregate, which is the reinforcing material, is used. It is described that brittle fracture can be stopped at and fatal damage such as destruction of the welded structure can be prevented. However, in the technique described in Patent Document 1, a complicated process is required to make the reinforcing material into a steel sheet having a desired structure, resulting in a decrease in productivity and a stable desired structure. There was a problem that it was difficult to secure a steel plate having
 また、特許文献2には、接合部材を被接合部材に隅肉溶接してなる隅肉溶接継手を備える溶接構造体が記載されている。特許文献2に記載された溶接構造体では、隅肉溶接継手断面における接合部材の、被接合部材との突合せ面に未溶着部を残存させ、その未溶着部の幅を、被接合部材の脆性亀裂伝播停止性能Kcaと特別な関係式を満足するように調整している。これにより、被接合部材(フランジ)を板厚:50mm以上の厚物材としても、接合部材で発生した脆性亀裂の伝播を、隅肉溶接部の突合せ面で停止させ、被接合部材への脆性亀裂の伝播を阻止することができると記載されている。しかし、特許文献2に記載された技術では、接合部材の脆性亀裂伝播停止特性等が不十分であるため、被接合部材で発生した脆性亀裂を接合部材で伝播停止させるに足る十分な技術であるとは言えない。 In addition, Patent Document 2 describes a welded structure provided with a fillet-welded joint formed by fillet-welding a joining member to a member to be joined. In the welded structure described in Patent Document 2, an unwelded portion remains on the butting surface of the member to be joined in the cross section of the fillet welded joint with the member to be joined, and the width of the unwelded portion is determined by the brittleness of the member to be joined. It is adjusted to satisfy the crack arrestability Kca and a special relational expression. As a result, even if the member to be joined (flange) is a thick material with a plate thickness of 50 mm or more, the propagation of brittle cracks generated in the member to be joined is stopped at the butt surface of the fillet weld, and the brittleness of the member to be joined is prevented. It is stated that it can prevent the propagation of cracks. However, in the technique described in Patent Document 2, since the brittle crack propagation arresting property of the joining member is insufficient, the technique is sufficient to stop the propagation of the brittle crack generated in the member to be joined at the joining member. It can not be said.
 また、特許文献3、特許文献4、特許文献5には、接合部材の端面を被接合部材の表面に突合わせ、接合部材と被接合部材とを隅肉溶接により接合してなる溶接構造体が記載されている。特許文献3~5に記載された技術では、接合部材の端面と被接合部材の表面とを突合わせた面に未溶着部を具え、かつ溶接脚長もしくは溶着幅の少なくとも一方が16mm以下の隅肉溶接継手としたうえで、隅肉溶接金属の靭性が被接合部材の板厚との間で特定の関係を満足する隅肉溶接継手とすることにより、または、さらに接合部材を脆性亀裂伝播停止性能に優れた鋼板としたり、もしくは突合せ溶接継手の溶接金属を高靭性とした溶接構造体とすることにより、被接合部材溶接部から発生した脆性亀裂を、隅肉溶接部で、または接合部材の母材で、または接合部材および/もしくは被接合部材の溶接部で、伝播阻止することができると記載されている。 Further, Patent Documents 3, 4, and 5 disclose a welded structure formed by abutting an end surface of a joining member against a surface of a member to be joined and joining the member to be joined and the member to be joined by fillet welding. Are listed. In the techniques described in Patent Documents 3 to 5, a non-welded portion is provided on the surface where the end face of the member to be joined and the surface of the member to be joined meet, and at least one of the weld leg length and weld width is 16 mm or less. In addition to making a welded joint, by making a fillet welded joint in which the toughness of the fillet weld metal satisfies a specific relationship with the plate thickness of the member to be joined, or further, the joint member has brittle crack arrestability By using a steel plate with excellent toughness, or by making the welded structure of the butt weld joint with high toughness, brittle cracks generated from the welded part of the joined member are suppressed at the fillet weld or at the mother of the joined member. It is stated that the propagation can be blocked at the material or at the weld of the joining member and/or the member to be joined.
 しかし、特許文献3~5に記載された各技術では、溶接脚長または溶着幅を16mm以下に制限する必要があり、そのため、隅肉溶接部の強度確保の観点から、接合部材(ウェブ)および被接合部材(フランジ)に適用できる板厚は最大でも80mmであった。 However, in each of the techniques described in Patent Documents 3 to 5, it is necessary to limit the weld leg length or weld width to 16 mm or less. The maximum plate thickness that can be applied to the joining member (flange) was 80 mm.
 このような問題に対し、例えば、特許文献6には、接合部材の端面が板厚50mm以上の被接合部材の表面に突合わされ、また接合部材と被接合部材とを接合する隅肉溶接継手を具える溶接構造体が記載されている。特許文献6に記載された溶接構造体は、隅肉溶接継手の溶接脚長および溶着幅が16mm超えで、隅肉溶接継手における接合部材の端面と被接合部材の表面とを突合わせた面に、隅肉溶接継手の断面で該接合部材の板厚twの95%以上の未溶着部を有し、さらに、溶接脚長および溶着幅のうちの小さい方の値Lと被接合部材の板厚tfとの間で特定の関係を満足する靭性を有する隅肉溶接金属とすることにより、接合部材の板厚を65~120mmとしても、被接合部材で発生した脆性亀裂を隅肉溶接金属で伝播阻止することができると記載されている。 In response to such problems, for example, Patent Document 6 discloses a fillet welded joint in which the end surface of a member to be joined is butted against the surface of a member to be joined having a plate thickness of 50 mm or more, and the member to be joined and the member to be joined are joined. A welded structure comprising: In the welded structure described in Patent Document 6, the weld leg length and welding width of the fillet welded joint exceed 16 mm, and the end surface of the member to be joined and the surface of the member to be joined in the fillet welded joint are butted against each other. The cross section of the fillet welded joint has an unwelded portion of 95% or more of the plate thickness tw of the member to be joined, and the smaller value L of the weld leg length and the weld width and the plate thickness tf of the member to be joined By using a fillet weld metal with toughness that satisfies a specific relationship between the two, even if the plate thickness of the joint member is 65 to 120 mm, the fillet weld metal prevents the propagation of brittle cracks that occur in the member to be joined. It is stated that it is possible.
 また、特許文献7には、ウェブとフランジの突合せ部分にダブラー部材を具える溶接構造体が記載されている。特許文献7に記載された溶接構造体では、ウェブがダブラー部材に突合せ隅肉溶接され、該突合せ面に未溶着部が残存し、さらに、タブラー部材がフランジに重ね合わせ隅肉溶接され、該重ね合わせ面に未溶着部が残存している。特許文献7に記載された技術では、ダブラー部材にオーステナイト鋼板を使用すれば、長大脆性亀裂の伝播をダブラー部材で阻止することができると記載されている。 In addition, Patent Document 7 describes a welded structure having a doubler member at the butted portion of the web and flange. In the welded structure described in Patent Document 7, the web is butt fillet welded to the doubler member, an unwelded portion remains on the butt surface, and the tabular member is overlap fillet welded to the flange, and the overlap is welded. Unwelded portions remain on the mating surfaces. The technique described in Patent Document 7 states that if an austenitic steel plate is used for the doubler member, propagation of long brittle cracks can be prevented by the doubler member.
特開2004-232052号公報Japanese Patent Application Laid-Open No. 2004-232052 特開2007-326147号公報Japanese Patent Application Laid-Open No. 2007-326147 特許第5395985号公報Patent No. 5395985 特許第5365761号公報Patent No. 5365761 特許第5408396号公報Patent No. 5408396 特許第6744274号公報Patent No. 6744274 特許第6615215号公報Patent No. 6615215
 しかしながら、特許文献6に記載された技術では、溶接脚長や溶着幅を制限するために溶接時の厳格な施工管理が必須であり、溶接施工の生産性低下や施工費用の増大という問題があった。加えて、未溶着部の小さい部分溶込み溶接が要求される構造において、十分な脆性亀裂伝播停止性能を確保できないという問題があった。また、特許文献7に記載された技術では、ダブラー部材加工および溶接により施工コストが増加するという問題や、ダブラー部材に高価なオーステナイト鋼板を使用する場合には材料費が高騰するという問題がある。 However, the technique described in Patent Document 6 requires strict construction management during welding in order to limit the welding leg length and welding width, and there are problems such as a decrease in productivity of welding construction and an increase in construction costs. . In addition, in a structure requiring partial penetration welding with a small unwelded portion, there is a problem that sufficient brittle crack arrestability cannot be ensured. In addition, the technique described in Patent Document 7 has a problem that the construction cost increases due to doubler member processing and welding, and a problem that the material cost rises when using an expensive austenitic steel plate for the doubler member.
 本発明は、上記したような従来技術の問題を解決し、溶接時の厳格な施工管理を必要とすることなく、板厚:50mm以上の被接合部材(フランジ)に発生した脆性亀裂の接合部材(ウェブ)への伝播を、大規模破壊に至る前に、阻止することができる、脆性亀裂伝播停止性能に優れた溶接構造体を提供することを目的とする。なお、本発明が対象とする溶接構造体は、接合部材の端面を被接合部材の表面に突き合せ、これらを隅肉溶接または部分溶込み溶接により溶接接合してなるT継手を有する溶接構造体である。 The present invention solves the problems of the prior art as described above, and solves the problem of brittle cracks occurring in members to be joined (flanges) with a plate thickness of 50 mm or more without requiring strict construction control during welding. An object of the present invention is to provide a welded structure excellent in brittle crack arrestability, capable of stopping propagation to (web) before reaching large-scale fracture. In addition, the welded structure targeted by the present invention is a welded structure having a T joint formed by butting the end face of the joining member against the surface of the member to be joined and joining them by fillet welding or partial penetration welding. is.
 本発明者らは、上記した目的を達成するために、T継手の脆性亀裂伝播停止靭性に及ぼす各種要因について鋭意検討した。その結果、T継手の溶接金属の組織を主としてオーステナイト相からなる組織とすれば、溶接金属を高靭性とすることができ、たとえ、溶接金属の溶接脚長や溶着幅が16mm以上となる場合や、接合に部分溶込み溶接を使用する場合であっても、脆性亀裂伝播停止性能に優れたT継手とすることができることに想到した。そして、これにより、接合部材(ウェブ)に使用する厚鋼板の脆性亀裂伝播停止性能を特別に考慮することもなく、被接合部材(フランジ)で発生した脆性亀裂の接合部材(ウェブ)への伝播を、T継手の溶接金属で阻止することができることを知見した。 In order to achieve the above objectives, the present inventors diligently studied various factors affecting the brittle crack arrest toughness of T-joints. As a result, if the structure of the weld metal of the T-joint is mainly composed of the austenite phase, the weld metal can be made to have high toughness. It was conceived that even when partial penetration welding is used for joining, a T-joint having excellent brittle crack arrestability can be obtained. And, as a result, propagation of brittle cracks generated in the joined member (flange) to the joined member (web) without special consideration of the brittle crack propagation arresting performance of the thick steel plate used for the joined member (web). can be prevented by the weld metal of the T-joint.
 本発明は、上記した知見に、さらに検討を加えて完成されたものである。すなわち、本発明の要旨は次のとおりである。
[1]接合部材の端面が板厚50mm以上の被接合部材の表面に突き合されて、前記接合部材と前記被接合部材とが接合されているT継手を具える、溶接構造体であって、
 前記T継手の溶接脚長または溶着幅が16mm以上であり、または更に前記T継手における前記接合部材の端面と前記被接合部材の表面とを突き合わせた面に、該T継手の断面で前記接合部材の板厚の30%以上の未溶着部が存在し、
 前記T継手の溶接金属が、面積%で80%以上のオーステナイト相を含む組織を有することを特徴とする、溶接構造体。
[2]前記T継手の溶接金属が、質量%で、C:0.02~0.06%、Si:0.40~0.80%、Mn:0.80~1.70%、P:0.020%以下、S:0.010%以下、Ni:7.00~13.00%、Cr:14.00~24.00%、N:0.150%以下、O:0.050%以下を含有し、残部Feおよび不可避的不純物からなる組成を有する、前記[1]に記載の溶接構造体。
[3]前記被接合部材が、前記接合部材と交差するように突合せ溶接継手部を有する、前記[1]または[2]に記載の溶接構造体。
[4]前記接合部材が、突合せ溶接継手部を有し、該突合せ溶接継手部と前記被溶接部材の突合せ溶接継手部とが交差するように、前記接合部材が配設されている、前記[3]に記載の溶接構造体。
[5]前記接合部材が、50mm以上の板厚を有する、前記[1]~[4]のいずれかに記載の溶接構造体。
[6]前記未溶着部が、前記接合部材と前記被接合部材との突き合わせ面に、10mm以下の隙間を有する、前記[1]~[5]のいずれかに記載の溶接構造体。
The present invention has been completed by further studies on the above findings. That is, the gist of the present invention is as follows.
[1] A welded structure comprising a T joint in which the end face of a joining member is butted against the surface of a member to be joined having a plate thickness of 50 mm or more, and the member to be joined and the member to be joined are joined, ,
The welding leg length or welding width of the T-joint is 16 mm or more, and furthermore, on the surface where the end surface of the joining member and the surface of the member to be joined in the T-joint are butted, the cross-section of the joining member is There is an unwelded part of 30% or more of the plate thickness,
A welded structure, wherein the weld metal of the T-joint has a structure containing 80% or more of an austenite phase in terms of area %.
[2] The weld metal of the T joint is, in mass%, C: 0.02 to 0.06%, Si: 0.40 to 0.80%, Mn: 0.80 to 1.70%, P: 0.020% or less, S: 0.010% or less, Ni: 7.00 to 13.00% Cr: 14.00 to 24.00% Cr: 14.00 to 24.00% N: 0.150% or less O: 0.050% or less The welded structure according to [1] having a composition with the balance being Fe and unavoidable impurities.
[3] The welded structure according to [1] or [2], wherein the member to be joined has a butt-welded joint portion so as to intersect the member to be joined.
[4] The joining member has a butt-welded joint portion, and the joining member is arranged so that the butt-welded joint portion and the butt-welded joint portion of the member to be welded intersect. 3].
[5] The welded structure according to any one of [1] to [4], wherein the joining member has a plate thickness of 50 mm or more.
[6] The welded structure according to any one of [1] to [5], wherein the non-welded portion has a gap of 10 mm or less between the butting surfaces of the member to be joined and the member to be joined.
 本発明によれば、板厚50mm以上の、厚肉の被接合部材から発生した脆性亀裂の接合部材への伝播を、大規模破壊に到る前に阻止することが可能となり、特に大型のコンテナ船やバルクキャリアーなどの船体分離などの大規模な脆性破壊を回避でき、船体構造の安全性を向上させるという効果をもたらし、産業上格段の効果を奏する。また、本発明によれば、特殊な鋼材を使用することなく、また安全性を損なうこともなく、溶接施工時に溶接材料の選定や溶接条件の調整を行うことだけで、脆性亀裂伝播停止性能に優れた溶接構造体を製造できるという効果も奏する。 According to the present invention, it is possible to prevent the propagation of brittle cracks generated from a thick member to be joined having a plate thickness of 50 mm or more to the member to be joined before it reaches a large-scale failure. Large-scale brittle fracture such as hull separation of ships and bulk carriers can be avoided, and the effect of improving the safety of the hull structure is brought about, which is a remarkable industrial effect. In addition, according to the present invention, brittle crack propagation arrestability can be improved simply by selecting welding materials and adjusting welding conditions during welding without using special steel materials and without compromising safety. There is also an effect that an excellent welded structure can be manufactured.
T継手の継手断面の構成の一例を模式的に示す説明図である。FIG. 4 is an explanatory diagram schematically showing an example of the configuration of a joint cross section of a T-joint; T継手の構成の他の一例を模式的に示す説明図である。(a)は外観図、(b)は断面図である。FIG. 4 is an explanatory diagram schematically showing another example of the configuration of the T-joint; (a) is an external view, and (b) is a sectional view. T継手の構成の他の一例を模式的に示す説明図である。(a)は外観図、(b)は断面図である。FIG. 4 is an explanatory diagram schematically showing another example of the configuration of the T-joint; (a) is an external view, and (b) is a sectional view. 大型構造モデル試験体の形状を模式的に示す説明図である。It is explanatory drawing which shows typically the shape of a large structural model specimen. T継手の開先形状の一例を示す説明図である。FIG. 4 is an explanatory diagram showing an example of a groove shape of a T-joint;
 本発明の溶接構造体は、図1~3で例示されるように、接合部材1の端面を被接合部材2の表面に突き合せて、接合部材1と被溶接部材2とが接合されているT継手を具える。本発明の溶接構造体は、例えば、船舶の船体外板が被接合部材(フランジ)であり、隔壁が接合部材(ウェブ)である船体構造、またはデッキが被接合部材(フランジ)であり、ハッチが接合部材(ウェブ)である船体構造に適用可能である。 In the welded structure of the present invention, as illustrated in FIGS. 1 to 3, the end face of the joining member 1 is butted against the surface of the member 2 to be joined, and the member 1 and the member 2 to be welded are joined. Equipped with a T-joint. The welded structure of the present invention is, for example, a hull structure in which the hull plate of a ship is a member to be joined (flange) and a bulkhead is a member to be joined (web), or a deck is a member to be joined (flange) and a hatch is applicable to hull structures where is a joint member (web).
 なお、使用する被接合部材2は、板厚が50mm以上、好ましくは60mm以上120mm以下の厚鋼板を素材とする。また、接合部材1は、板厚が50mm以上、好ましくは60mm以上120mm以下の厚鋼板を素材とすることが好ましい。 The material to be joined 2 is a thick steel plate with a plate thickness of 50 mm or more, preferably 60 mm or more and 120 mm or less. Moreover, the joining member 1 is preferably made of a thick steel plate having a plate thickness of 50 mm or more, preferably 60 mm or more and 120 mm or less.
 なお、本発明の溶接構造体が具えるT継手は、溶接金属5を有し、その溶接脚長3または溶着幅13は16mm以上である。また、本発明の溶接構造体では、接合部材1と被接合部材2との突き合わせ面に、溶接されていない構造不連続部である未溶着部4(未溶着部の幅16)が、T継手の断面で接合部材1の板厚の30%以上の寸法で存在することが好ましい。未溶着部4が存在することにより、被接合部材2を伝播してきた脆性亀裂は、前記突合せ面において停止しやすくなる。 It should be noted that the T-joint included in the welded structure of the present invention has weld metal 5, and its weld leg length 3 or weld width 13 is 16 mm or more. In addition, in the welded structure of the present invention, the non-welded portion 4 (the width 16 of the unwelded portion), which is a structural discontinuity that is not welded, is formed on the butting surfaces of the joining member 1 and the member to be joined 2. The T joint It is preferable that the size of the cross section is 30% or more of the plate thickness of the joining member 1 . The presence of the unwelded portion 4 makes it easier for the brittle crack that has propagated through the member to be joined 2 to stop at the butt surfaces.
 この状態の具体例を溶接線に垂直なT継手断面視で図1に示す。図1(a)は、接合部材1が被接合部材2に対して直立して接合されている場合を示すが、本発明ではこれに限定されない。例えば、図1(b)に示すように、接合部材1が、被接合部材2に対して角度θだけ傾けて接合されていてもよい。また、図1(c)に示すように、未溶着部4が、接合部材1と被接合部材2との間に隙間14を有してもよい。更に図1(d)に示すように、隙間14にスペーサー15が挿入されていてもよい。また、隙間14は、溶接時の工数削減の観点から、10mm以下であることが好ましい。本発明において、接合部材と非接合部材との突き合わせ面における「隙間」の大きさは、溶接線に垂直なT継手断面視において、被接合部材の上面からの垂線が接合部材の端面と交わる最長距離であり、スペーサーが挿入されている場合はスペーサー厚を含む。スペーサーが接合部材の端面および非接合部材の表面から選ばれるいずれか一方又は両方に接している場合も同じである。 A specific example of this state is shown in Fig. 1 as a cross-sectional view of the T joint perpendicular to the weld line. Although FIG. 1(a) shows a case where the member 1 to be joined is upright and joined to the member 2 to be joined, the present invention is not limited to this. For example, as shown in FIG. 1(b), the member 1 to be joined may be joined at an angle θ with respect to the member 2 to be joined. Further, as shown in FIG. 1(c), the unwelded portion 4 may have a gap 14 between the joining member 1 and the joined member 2. As shown in FIG. Furthermore, as shown in FIG. 1(d), a spacer 15 may be inserted into the gap 14. FIG. In addition, the gap 14 is preferably 10 mm or less from the viewpoint of reducing man-hours during welding. In the present invention, the size of the "gap" on the butting surfaces of the joined member and the non-joined member is the longest length at which the perpendicular line from the upper surface of the member to be joined intersects the end surface of the joined member in the cross-sectional view of the T joint perpendicular to the weld line. distance, including the spacer thickness if spacers are inserted. The same applies when the spacer is in contact with one or both selected from the end face of the joined member and the surface of the non-joined member.
 脆性亀裂は、欠陥の少ない鋼板母材部で発生することは極めて稀で、多くは溶接部で発生している。図2や図3に示すようなT継手では、脆性亀裂は、被接合部材の突合せ溶接継手部11から発生する。発生した脆性亀裂が接合部材1へ伝播することを阻止するためには、接合部材1と被接合部材2との間に構造の不連続部を存在させることが好ましい。本発明では、構造の不連続部として、T継手の被接合部材2と接合部材1との突合せ面に接合部材1の板厚の30%以上の寸法で未溶着部4を存在させる。未溶着部4の幅(寸法)16は、上限が接合部材1の板厚の100%であり、接合部材1の板厚の40%以上が好ましく、50%以上がより好ましく、また99%以下が好ましく、98%以下が好ましい。本発明では、構造の不連続部として前記突合せ面に未溶着部を存在させることに加え、T継手の溶接金属を靭性に優れるものとすることにより、脆性亀裂の伝播阻止がより確実になる。 It is extremely rare for brittle cracks to occur in base metal parts of steel plates with few defects, and most occur in welded parts. In a T-joint as shown in FIGS. 2 and 3, brittle cracks occur from the butt-welded joint 11 of the members to be joined. In order to prevent the generated brittle crack from propagating to the joining member 1, it is preferable to provide a structural discontinuity between the joining member 1 and the member to be joined 2. FIG. In the present invention, as a discontinuous portion of the structure, an unwelded portion 4 having a dimension of 30% or more of the plate thickness of the joining member 1 is present on the butting surfaces of the joining member 2 and the joining member 1 of the T joint. The upper limit of the width (dimension) 16 of the unwelded portion 4 is 100% of the plate thickness of the joint member 1, preferably 40% or more, more preferably 50% or more, and 99% or less of the plate thickness of the joint member 1. is preferred, and 98% or less is preferred. In the present invention, in addition to the presence of unwelded portions on the butt surfaces as structural discontinuities, the weld metal of the T-joint has excellent toughness, so that brittle crack propagation can be prevented more reliably.
 図2に示す溶接構造体では、被接合部材2を突合せ溶接継手11で接合された鋼板とし、接合部材1をその突合せ溶接継手11の溶接部と交差するように、溶接したT継手である。また、図3に示す溶接構造体では、接合部材1を突合せ溶接継手12で接合された鋼板とし、被接合部材2を突合せ溶接継手11で接合された鋼板とし、接合部材1の突合せ溶接継手12と被接合部材2の突合せ溶接継手11とが交差するように溶接したT継手である。 In the welded structure shown in FIG. 2, the member to be joined 2 is a steel plate joined by a butt welded joint 11, and the joined member 1 is a T joint welded so as to intersect the welded portion of the butt welded joint 11. Moreover, in the welded structure shown in FIG. and the butt welded joint 11 of the member to be joined 2 are welded so as to intersect each other.
 図2、図3では、接合部材1と突合せ溶接継手11とを直交するように、配置しているが、本発明ではこれに限定されない。斜めに交差させても良いことは言うまでもない。また、T継手の製造方法は、とくに限定する必要はなく、常用の製造方法がいずれも適用できる。例えば、被接合部材用鋼板同士、接合部材用鋼板同士を突合せ溶接し、得られた突合せ溶接継手を溶接してT継手を製造してもよい。また、突合せ溶接前の、一組の接合部材用鋼板を被接合部材に仮付溶接し、ついで接合部材用鋼板同士を突合せ溶接し、得られた突合せ溶接継手を被接合部材に本溶接してT継手を製造してもよい。 In FIGS. 2 and 3, the joint member 1 and the butt-welded joint 11 are arranged orthogonally, but the present invention is not limited to this. Needless to say, they may cross each other obliquely. Moreover, the manufacturing method of the T-joint is not particularly limited, and any conventional manufacturing method can be applied. For example, a T-joint may be manufactured by butt-welding the steel plates for the members to be joined and the steel plates for the joining members, and welding the obtained butt-welded joints. In addition, a set of steel plates for joining members before butt welding is tack welded to the members to be joined, then the steel plates for joining members are butt welded together, and the obtained butt welded joint is finally welded to the members to be joined. A T-joint may be manufactured.
 本発明の溶接構造体では、T継手の溶接脚長3または溶着幅13は、16mm以上とする。溶接脚長3および溶着幅13が、16mm未満では、脆性亀裂伝播停止性能を確保するには有利であるが、部材板厚が80mmを超えるような場合に、溶接部の強度確保が困難となる。また、部材板厚が80mm以下であっても、溶接脚長3および溶着幅13が16mm未満である場合には、施工時に手直し等により、溶接部の強度確保が難しくなる危険性が高くなる。なお、溶接脚長3および溶着幅13の上限は、とくに限定されないが、施工能率等の観点からは、30mm以下とすることが好ましい。 In the welded structure of the present invention, the welded leg length 3 or welded width 13 of the T-joint shall be 16 mm or more. If the weld leg length 3 and the weld width 13 are less than 16 mm, it is advantageous to ensure brittle crack arrestability, but if the member plate thickness exceeds 80 mm, it becomes difficult to ensure the strength of the weld. Even if the thickness of the member is 80 mm or less, if the weld leg length 3 and the weld width 13 are less than 16 mm, there is a high risk that it will be difficult to secure the strength of the welded portion due to rework during construction. Although the upper limits of the weld leg length 3 and the weld width 13 are not particularly limited, they are preferably 30 mm or less from the viewpoint of work efficiency and the like.
 また、本発明の溶接構造体では、T継手の溶接金属の組織を、面積%で80%以上、好ましくは84%以上、より好ましくは88%以上のオーステナイト相を有する組織とする。オーステナイト相以外の相としては、面積%で0~20%のフェライト相等が例示できる。フェライト相は、凝固割れ防止という観点から、例えばシェフラー組織図等を利用して、溶接金属組成から溶接金属中のフェライト量を調整しておくことが肝要となる。 In addition, in the welded structure of the present invention, the structure of the weld metal of the T joint has an austenite phase of 80% or more, preferably 84% or more, more preferably 88% or more in terms of area%. As a phase other than the austenite phase, a ferrite phase having an area percentage of 0 to 20% can be exemplified. From the viewpoint of preventing solidification cracking, it is important to adjust the amount of ferrite in the weld metal based on the composition of the weld metal, for example, using a Schaeffler structure diagram.
 なお、上記した組織を有する溶接金属は、溶接構造体の強度確保の観点から、ビッカース硬さで170~260HV(降伏強さで390MPa以上、引張強さで490MPa以上)の硬さ(強度)特性を有することが好ましい。 In addition, from the viewpoint of ensuring the strength of the welded structure, the weld metal having the above structure has a Vickers hardness of 170 to 260 HV (yield strength of 390 MPa or more, tensile strength of 490 MPa or more). It is preferred to have
 溶接金属の組織を、面積%で80%以上のオーステナイト相を有する組織とすることにより、溶接金属の靭性が向上し、T継手の溶接脚長3または溶着幅13が16mm以上の場合においても、被接合部材で発生した脆性亀裂の伝播を隅肉溶接継手の溶接金属で停止し、接合部材への脆性亀裂の伝播を阻止できる。 By making the structure of the weld metal a structure having an austenite phase of 80% or more in terms of area %, the toughness of the weld metal is improved. Propagation of a brittle crack generated in the joint member can be stopped by the weld metal of the fillet welded joint, and propagation of the brittle crack to the joint member can be prevented.
 また、上記した組織を有するT継手の溶接金属は、質量%で、C:0.02~0.06%、Si:0.40~0.80%、Mn:0.80~1.70%、P:0.020%以下、S:0.010%以下、Ni:7.00~13.00%、Cr:14.00~24.00%、N:0.150%以下、O:0.050%以下を含有し、残部Feおよび不可避的不純物からなる溶接金属組成を有する。 In addition, the weld metal of the T joint having the above structure is, in mass%, C: 0.02 to 0.06%, Si: 0.40 to 0.80%, Mn: 0.80 to 1.70%, P: 0.020% or less, S: 0.010% or less. , Ni: 7.00 to 13.00%, Cr: 14.00 to 24.00%, N: 0.150% or less, O: 0.050% or less, and the balance is Fe and unavoidable impurities.
 つぎに、T継手の溶接金属組成の限定理由について説明する。以下、組成における質量%は、単に%で記す。 Next, the reasons for limiting the weld metal composition of the T-joint will be explained. Hereinafter, mass% in the composition is simply described as %.
 C:0.02~0.06%
 Cは、溶接時に炭化物として析出し、粒界腐食や孔食の発生を招き、耐食性を低下させる元素であるが、固溶強化により、溶接金属の強度を上昇させる作用をも有する。このような効果を得るためには、0.02%以上の含有を必要とする。しかし、0.06%を超えて含有すると、耐食性が低下する。そのため、Cは0.02~0.06%の範囲に限定した。なお、好ましくは、0.02~0.05%である。
C: 0.02-0.06%
C is an element that precipitates as carbides during welding and causes intergranular corrosion and pitting corrosion, which lowers corrosion resistance. In order to obtain such an effect, the content of 0.02% or more is required. However, when the content exceeds 0.06%, the corrosion resistance is lowered. Therefore, C is limited to the range of 0.02-0.06%. Incidentally, it is preferably 0.02 to 0.05%.
 Si:0.40~0.80%
 Siは、脱酸剤として作用するとともに、溶接金属の強度増加にも寄与する。このような効果を得るためには、0.40%以上の含有を必要とする。しかし、0.80%を超えて含有すると、凝固時に偏析し、凝固セル界面に液相を生成して、耐高温割れ性を低下させる。さらには靭性が低下する。このため、Siは0.40~0.80%の範囲に限定した。なお、好ましくは0.40~0.70%である。
Si: 0.40-0.80%
Si acts as a deoxidizing agent and also contributes to increasing the strength of the weld metal. In order to obtain such an effect, the content of 0.40% or more is required. However, if the content exceeds 0.80%, it segregates during solidification and forms a liquid phase at solidification cell interfaces, resulting in a decrease in hot cracking resistance. Furthermore, the toughness is lowered. Therefore, Si is limited to the range of 0.40-0.80%. Incidentally, it is preferably 0.40 to 0.70%.
 Mn:0.80~1.70%
 Mnは、脱酸剤として作用するとともに、オーステナイト相の強度増加に寄与する元素であり、本発明では0.80%以上含有する。一方、1.70%を超える含有は、脆化を招く。このため、Mnは0.80~1.70%の範囲に限定した。なお、好ましくは0.90~1.60%である。
Mn: 0.80-1.70%
Mn is an element that acts as a deoxidizing agent and contributes to increasing the strength of the austenite phase, and is contained in an amount of 0.80% or more in the present invention. On the other hand, a content exceeding 1.70% causes embrittlement. Therefore, Mn is limited to the range of 0.80-1.70%. Incidentally, it is preferably 0.90 to 1.60%.
 P:0.020%以下
 Pは、不可避的に含まれる元素であり、粒界に偏析して耐高温割れ性に悪影響を及ぼすため、できるだけ低減することが望ましい。しかし、過度の低減は、精錬コストの増大を招くため、本発明ではPは0.020%以下に限定した。Pが0.020%以下であれば、耐高温割れ性に優れた溶接金属を確保できる。なお、好ましくはPは0.010%以下である。
P: 0.020% or less P is an element that is unavoidably included, and segregates at grain boundaries to adversely affect hot cracking resistance, so it is desirable to reduce it as much as possible. However, excessive reduction leads to an increase in refining costs, so in the present invention P is limited to 0.020% or less. If P is 0.020% or less, a weld metal having excellent hot cracking resistance can be obtained. Incidentally, P is preferably 0.010% or less.
 S:0.010%以下
 Sは、不可避的に含まれる元素であり、粒界に偏析して耐高温割れ性に悪影響を及ぼすため、できるだけ低減することが望ましい。しかし、過度の低減は、精錬コストの増大を招くため、本発明ではSは0.010%以下に限定した。なお、好ましくはSは0.007%以下である。
S: 0.010% or less S is an unavoidable element that segregates at grain boundaries and adversely affects hot cracking resistance, so it is desirable to reduce it as much as possible. However, excessive reduction leads to an increase in refining costs, so in the present invention S is limited to 0.010% or less. Incidentally, S is preferably 0.007% or less.
 Ni:7.00~13.00%
 Niは、オーステナイト相を安定化する元素であり、本発明では7.00%以上の含有を必要とする。一方、13.00%を超える含有は、材料費の高騰を招く。このため、Niは7.00~13.00%の範囲に限定した。なお、好ましくは7.50~12.50%である。
Ni: 7.00-13.00%
Ni is an element that stabilizes the austenite phase, and the present invention requires a content of 7.00% or more. On the other hand, if the content exceeds 13.00%, the material cost will rise. Therefore, Ni is limited to the range of 7.00 to 13.00%. Incidentally, it is preferably 7.50 to 12.50%.
 Cr:14.00~24.00%
 Crは、溶接金属の強度を向上させる効果がある。本発明では、Crが14.00%未満であると前記効果を十分に確保できない。一方、24.00%を超えて含有すると、溶接金属の靭性及び耐高温割れ性が低下する。このため、Crは14.00~24.00%の範囲に限定した。なお、好ましくは14.50~23.50%である。
Cr: 14.00-24.00%
Cr has the effect of improving the strength of the weld metal. In the present invention, if Cr is less than 14.00%, the above effects cannot be sufficiently secured. On the other hand, if the content exceeds 24.00%, the toughness and hot cracking resistance of the weld metal are lowered. Therefore, Cr is limited to the range of 14.00-24.00%. Incidentally, it is preferably 14.50 to 23.50%.
 N:0.150%以下
 Nは、不可避的に含有する元素であるが、固溶した状態で溶接金属の強度を高める効果を有する元素であり、0.003%以上含有することが望ましい。一方、過剰に含有すると、靭性が低下する。このため、Nは0.150%以下の範囲に限定する。なお、好ましくは0.003~0.120%である。
N: 0.150% or less N is an element that is unavoidably contained, but it is an element that has the effect of increasing the strength of the weld metal in a solid solution state, and it is desirable to contain 0.003% or more. On the other hand, an excessive content lowers the toughness. Therefore, N is limited to a range of 0.150% or less. Incidentally, it is preferably 0.003 to 0.120%.
 O:0.050%以下
 O(酸素)は、不可避的に混入する元素であり、溶接金属中で、Al系酸化物や、Si系酸化物を形成し、凝固組織の粗大化抑制に寄与する。このような効果は、0.003%以上の含有で著しくなるため、0.003%以上含有することが望ましいが、0.050%を超えて多量に含有すると、酸化物の粗大化が著しくなる。そのため、O(酸素)は0.050%以下に限定した。なお、好ましくは0.003~0.040%である。
O: 0.050% or less O (oxygen) is an element that is unavoidably mixed, forms Al-based oxides and Si-based oxides in the weld metal, and contributes to suppressing the coarsening of the solidified structure. Since such an effect becomes remarkable at a content of 0.003% or more, it is desirable to have a content of 0.003% or more. Therefore, O (oxygen) is limited to 0.050% or less. Incidentally, it is preferably 0.003 to 0.040%.
 上記した成分が基本の成分であるが、これら基本の成分に加えて、選択元素として、強度向上を目的として、Nb:0.10%以下、Ti:0.10%以下のうちから選ばれた1種または2種以上を選択して含有できる。 The above components are the basic components, but in addition to these basic components, one or two elements selected from Nb: 0.10% or less and Ti: 0.10% or less are selected for the purpose of improving strength. More than one species can be selected and contained.
 上記した元素以外の残部は、Feおよび不可避的不純物からなる。 The balance other than the above elements consists of Fe and unavoidable impurities.
 上記した組成を有し、上記した組織を有するT継手の溶接金属は、上記した組成、組織が得られるように、溶接材料、溶接条件を調整して多層盛溶接を行って形成することが好ましい。 The weld metal of the T-joint having the composition and structure described above is preferably formed by performing multi-layer welding by adjusting the welding material and welding conditions so as to obtain the composition and structure described above. .
 溶接方法としては、常用の、溶接被覆アーク溶接法、ガスメタルアーク溶接法がいずれも好適である。また、溶接材料としては、JIS Z 3221に規定される市販の被覆溶接棒、JIS Z 3321に規定される市販のソリッドワイヤ、JIS Z 3323に規定される市販のフラックス入りワイヤが、いずれも好適である。なお、所望の組成に調整したソリッドワイヤを利用しても良いことは言うまでもない。 As the welding method, the commonly used welding covered arc welding method and gas metal arc welding method are both suitable. In addition, as the welding material, commercial coated welding rods specified in JIS Z 3221, commercial solid wires specified in JIS Z 3321, and commercial flux-cored wires specified in JIS Z 3323 are all suitable. be. Needless to say, a solid wire adjusted to a desired composition may be used.
 なお、溶接では、図5に示すような、接合部材1に、所定の角度(例えば40°以下)を有する開先を付与してもよい。 In welding, as shown in FIG. 5, the joining member 1 may be provided with a groove having a predetermined angle (for example, 40° or less).
 以下、さらに実施例に基づき、さらに本発明を説明する。 The present invention will be further described below based on examples.
 表2に示す板厚twの降伏強さ:355~460N/mm2級厚鋼板を接合部材1とし、表2に示す板厚tfの降伏強さ:355~460N/mm2級厚鋼板を被接合部材2として用い、接合部材1の端面を被接合部材2の表面に突き合せ、これらを溶接して、図4(a)、(b)、(c)に示す形状となる実構造サイズの大型溶接継手9を作製した。なお、被接合部材は、厚鋼板(母材のみ)(図4(a))または突合せ溶接継手を有する厚鋼板(図4(b)、(c))とし、接合部材は、厚鋼板(母材のみ)(図4(a)、(b))、または突合せ溶接継手を有する厚鋼板(図4(c))とした。なお、突合せ溶接継手は、表2に示す溶接入熱の、1パス大入熱エレクトロガスアーク溶接(SEGARCおよび2電極SEGARC)または多層盛炭酸ガス溶接(多層CO2)により作製した。 Yield strength at plate thickness tw shown in Table 2: 355 to 460 N/mm Class 2 thick steel plate is used as joint member 1, yield strength at plate thickness tf shown in Table 2: 355 to 460 N/mm Class 2 thick steel plate Used as the joining member 2, the end surface of the joining member 1 is butted against the surface of the member to be joined 2, and these are welded to form the shapes shown in FIGS. A large welded joint 9 was produced. The member to be joined is a thick steel plate (base material only) (Fig. 4(a)) or a thick steel plate having a butt-welded joint (Figs. 4(b) and (c)), and the member to be joined is a thick steel plate (base material). material only) (Figs. 4(a), (b)), or thick steel plates with butt weld joints (Fig. 4(c)). The butt-welded joints were produced by one-pass high-heat-input electrogas arc welding (SEGARC and two-electrode SEGARC) or multi-layer carbon dioxide gas welding (multi-layer CO 2 ) with welding heat inputs shown in Table 2.
 また、溶接は、溶接金属が表1に示す組成、表2に示す組織、硬さと、溶着幅または溶接脚長となるように、ガスメタルアーク溶接法(GMAW)を用いて、溶接材料、溶接入熱およびシールドガス等の溶接条件を変化させて溶接継手(T継手)を作製した。溶接材料は、JIS Z 3323に規定する径:1.2mmのフラックス入りワイヤとした。なお、一部の溶接継手では、接合部材1と被接合部材2との間に隙間14を設けた。また、一部の溶接継手では接合部材1に、図5に示すような開先を設けて溶接した。 Welding was performed using the gas metal arc welding method (GMAW) so that the weld metal had the composition shown in Table 1, the structure and hardness shown in Table 2, and the welding width or weld leg length. Welded joints (T joints) were prepared by changing welding conditions such as heat and shield gas. The welding material was a flux-cored wire with a diameter of 1.2 mm specified in JIS Z 3323. In some welded joints, a gap 14 was provided between the joining member 1 and the member to be joined 2 . Further, in some welded joints, the joint member 1 was welded with a groove as shown in FIG.
 なお、得られたT継手の溶接金属から試験片を採取し、発光分光分析法等を用いて溶接金属組成を、EBSD(電子後方散乱回折)法による相分析により溶接金属組織を、ビッカース硬さ計(荷重0.3~1.0kgf)を用いて溶接金属硬さを、それぞれ測定した。得られた結果を表2に示す。 A test piece was taken from the weld metal of the obtained T-joint, and the composition of the weld metal was determined using an emission spectroscopic analysis method. Weld metal hardness was measured using a meter (load 0.3 to 1.0 kgf). Table 2 shows the results obtained.
 ついで、得られた大型溶接継手9を用いて、図4に示す超大型構造モデル試験体を作製し、脆性亀裂伝播停止試験を実施した。超大型構造モデル試験体は、大型溶接継手9の被接合部材2の下方に仮付け溶接8で、被接合部材2と同じ板厚の鋼板を溶接した。 Next, using the obtained large welded joint 9, a super-large structural model specimen shown in Fig. 4 was produced, and a brittle crack arrest test was performed. For the ultra-large structural model specimen, a steel plate having the same thickness as the member to be joined 2 was welded below the member to be joined 2 of the large welded joint 9 by tack welding 8 .
 なお、図4(b)に示す超大型構造モデル試験体では、被接合部材2の突合せ溶接継手部11を接合部材1と直交するように作製し、また、図4(c)に示す超大型構造モデル試験体では、被接合部材2の突合せ溶接継手部11と接合部材1の突合せ溶接継手部12とを交差させた。そして、機械ノッチ7の先端を突合せ溶接継手部11のボンド部BOND、または溶接金属WMとなるように加工した。 In addition, in the ultra-large structural model specimen shown in FIG. In the structural model specimen, the butt-welded joint portion 11 of the member to be joined 2 and the butt-welded joint portion 12 of the joining member 1 were crossed. Then, the tip of the mechanical notch 7 was machined to become the bond portion BOND of the butt weld joint portion 11 or the weld metal WM.
 また、脆性亀裂伝播停止試験は、機械ノッチ7に打撃を与え脆性亀裂を発生させ、伝播した脆性亀裂が、溶接金属で停止するか否かを調査した。いずれの試験も、応力243~283N/mm2、温度:-10℃の条件で実施した。応力243N/mm2は、船体に適用されている降伏強さ355N/mm2級鋼板の最大許容応力相当の値、応力257N/mm2は、船体に適用されている降伏強さ390N/mm2級鋼板の最大許容応力相当の値、応力283N/mm2は、船体に適用されている降伏強さ460N/mm2級鋼板の最大許容応力相当の値である。温度:-10℃は船舶の設計温度である。 Also, in the brittle crack arrest test, the mechanical notch 7 was hit to generate a brittle crack, and it was investigated whether or not the propagated brittle crack would stop at the weld metal. All tests were conducted under conditions of stress of 243 to 283 N/mm 2 and temperature of -10°C. The stress of 243 N/mm 2 is equivalent to the maximum allowable stress of 355 N/mm class 2 steel plate applied to the hull, and the stress of 257 N/mm 2 is the yield strength of 390 N/mm 2 applied to the hull. The stress of 283N/mm 2 , the value equivalent to the maximum allowable stress of class steel plates, is the value equivalent to the maximum allowable stress of 460N/mm 2 class steel plates with a yield strength applied to ship hulls. Temperature: -10°C is the ship's design temperature.
 得られた結果を表3に示す。 Table 3 shows the results obtained.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-I000002
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-I000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-I000004
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-I000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 本発明例はいずれも、脆性亀裂が被接合部材2を伝播したのち、溶接金属5に突入して停止した。一方、比較例ではいずれも、脆性亀裂が、被接合部材2を伝播したのち溶接金属5で停止することなく、接合部材1に伝播した。すなわち、比較例では、溶接金属5で脆性亀裂の伝播を阻止することはできなかった。 In all of the present invention examples, after the brittle crack propagated through the joined member 2, it plunged into the weld metal 5 and stopped. On the other hand, in all of the comparative examples, the brittle crack propagated through the joined member 2 and then propagated through the joined member 1 without stopping at the weld metal 5 . That is, in the comparative example, the weld metal 5 could not prevent the propagation of brittle cracks.
1  接合部材
2  被接合部材
3  溶接脚長
4  未溶着部
5  溶接金属
7  機械ノッチ
8  仮付け溶接
9  大型溶接継手
11 被接合部材の突合せ溶接継手
12 接合部材の突合せ溶接継手
13 溶着幅
14 隙間
15 スペーサー
16 未溶着部の寸法(未溶着部の幅)
1 Joined member 2 Joined member 3 Weld leg length 4 Unwelded portion 5 Weld metal 7 Machine notch 8 Tack weld 9 Large weld joint 11 Butt weld joint of joined member 12 Butt weld joint of joined member 13 Weld width 14 Gap 15 Spacer 16 Dimensions of unwelded portion (width of unwelded portion)

Claims (6)

  1.  接合部材の端面が板厚50mm以上の被接合部材の表面に突き合されて、前記接合部材と前記被接合部材とが接合されているT継手を具える、溶接構造体であって、
     前記T継手の溶接脚長または溶着幅が16mm以上であり、または更に前記T継手における前記接合部材の端面と前記被接合部材の表面とを突き合わせた面に、該T継手の断面で前記接合部材の板厚の30%以上の未溶着部が存在し、
     前記T継手の溶接金属は、面積%で80%以上のオーステナイト相を含む組織を有することを特徴とする、溶接構造体。
    A welded structure comprising a T joint in which the end surface of a joining member is butted against the surface of a member to be joined having a plate thickness of 50 mm or more, and the member to be joined and the member to be joined are joined,
    The welding leg length or welding width of the T-joint is 16 mm or more, and furthermore, on the surface where the end surface of the joining member and the surface of the member to be joined in the T-joint are butted, the cross-section of the joining member is There is an unwelded part of 30% or more of the plate thickness,
    A welded structure, wherein the weld metal of the T-joint has a structure containing 80% or more of an austenite phase in terms of area %.
  2.  前記T継手の溶接金属が、質量%で、C:0.02~0.06%、Si:0.40~0.80%、Mn:0.80~1.70%、P:0.020%以下、S:0.010%以下、Ni:7.00~13.00%、Cr:14.00~24.00%、N:0.150%以下、O:0.050%以下を含有し、残部Feおよび不可避的不純物からなる組成を有する、請求項1に記載の溶接構造体。 The weld metal of the T joint is, in mass%, C: 0.02 to 0.06%, Si: 0.40 to 0.80%, Mn: 0.80 to 1.70%, P: 0.020% or less, S: 0.010% or less, Ni: 7.00 to 13.00. %, Cr: 14.00 to 24.00%, N: 0.150% or less, O: 0.050% or less, and the balance being Fe and unavoidable impurities.
  3.  前記被接合部材が、前記接合部材と交差するように突合せ溶接継手部を有する、請求項1または2に記載の溶接構造体。 The welded structure according to claim 1 or 2, wherein the members to be joined have butt weld joints so as to intersect with the members to be joined.
  4.  前記接合部材が、突合せ溶接継手部を有し、該突合せ溶接継手部と前記被溶接部材の突合せ溶接継手部とが交差するように、前記接合部材が配設されている、請求項3に記載の溶接構造体。 4. The joining member according to claim 3, wherein the joining member has a butt weld joint, and the joining member is arranged such that the butt weld joint and the butt weld joint of the member to be welded intersect. welded structure.
  5.  前記接合部材が、50mm以上の板厚を有する、請求項1~4のいずれか1項に記載の溶接構造体。 The welded structure according to any one of claims 1 to 4, wherein the joining member has a plate thickness of 50 mm or more.
  6.  前記未溶着部が、前記接合部材と前記被接合部材との突き合わせ面に、10mm以下の隙間を有する、請求項1~5のいずれか1項に記載の溶接構造体。 The welded structure according to any one of claims 1 to 5, wherein the non-welded portion has a gap of 10 mm or less between the butting surfaces of the member to be joined and the member to be joined.
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