WO2022262505A1 - Sheet paving device, paving method, plate coating apparatus, and sheet paving apparatus - Google Patents

Sheet paving device, paving method, plate coating apparatus, and sheet paving apparatus Download PDF

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Publication number
WO2022262505A1
WO2022262505A1 PCT/CN2022/093224 CN2022093224W WO2022262505A1 WO 2022262505 A1 WO2022262505 A1 WO 2022262505A1 CN 2022093224 W CN2022093224 W CN 2022093224W WO 2022262505 A1 WO2022262505 A1 WO 2022262505A1
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WO
WIPO (PCT)
Prior art keywords
board
paved
paving
paint
adjustment
Prior art date
Application number
PCT/CN2022/093224
Other languages
French (fr)
Chinese (zh)
Inventor
张人才
贺长林
Original Assignee
广东博智林机器人有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110666263.6A external-priority patent/CN115478667A/en
Priority claimed from CN202110666224.6A external-priority patent/CN115478663A/en
Application filed by 广东博智林机器人有限公司 filed Critical 广东博智林机器人有限公司
Publication of WO2022262505A1 publication Critical patent/WO2022262505A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/18Implements for finishing work on buildings for setting wall or ceiling slabs or plates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/20Implements for finishing work on buildings for laying flooring
    • E04F21/22Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs

Definitions

  • the present application relates to the technical field of building construction equipment, for example, to a panel laying equipment, a laying method, a panel coating device and a panel laying device.
  • the wall tile laying robot In the actual application process of the wall tile laying robot, the wall tile laying robot is greatly affected by the site environment, and the robot itself can only guarantee the global flatness and verticality of the finished surface. Due to the influence of gravity, the process of laying wall tiles is very dependent on the flatness of the upper edge of each brick support brick, and the robot does not have the ability to adjust in real time, so the quality of the laying cannot be guaranteed.
  • the embodiment of the present application proposes a panel laying equipment.
  • the embodiment of the present application also proposes a paving method of the sheet material paving and pasting equipment, so as to apply the above-mentioned sheet material paving and pasting equipment.
  • the panel paving equipment in the embodiment of the present application includes: a depth camera, the depth camera is used to obtain the construction surface information, the first position information of the panel to be paved during the paving process, and the first position information of the panel to be paved after paving Two position information; the walking chassis, the walking chassis is used to move to the initial paving position according to the construction surface information; the paving manipulator, the paving manipulator includes a first mechanical arm and a grabbing device, the first The mechanical arm is arranged on the walking chassis, the grabbing device is arranged at the end of the first robotic arm, the grabbing device is used to grab and place the board to be paved, and the first robotic arm is used to A position information controls the grasping device to lay the grasped board to be paved on the construction surface; adjust the manipulator, and the adjustment manipulator includes a second manipulator and an adjustment device, and the second manipulator is arranged on the The walking chassis, the adjustment device is arranged at the end of the second mechanical arm, and the second mechanical arm is used to control the adjustment
  • a paving method of sheet material paving equipment includes the following steps: the depth camera obtains the construction surface information of the construction surface, and controls the walking chassis to move to the initial paving position of the construction surface; the first mechanical arm controls The grabbing device grabs and lays the board to be paved, the depth camera obtains the first position information of the board to be paved in real time during the paving process, and the first mechanical arm lays the board to be paved according to the first position information laying boards; the depth camera acquires second position information of the boards to be paved after paving, and the second mechanical arm controls the adjustment device to adjust the position of the boards to be paved after paving according to the second position information.
  • the embodiment of the present application is also intended to provide a panel laying device to apply panel coating equipment.
  • the panel coating device of the embodiment of the present application includes: a coating mechanism, the coating mechanism includes a coating bracket and a coating assembly, and the coating assembly can move relative to the coating bracket along a preset coating direction; a transfer mechanism, the transfer mechanism It includes a transfer seat and a transfer drive assembly, the transfer seat is located on one side of the paint support along a direction perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support, the The transfer seat is provided with an avoidance area for feeding and taking materials; a feeding mechanism, the feeding mechanism can send the plate to be coated to a first preset height, so that the coating component can coat the plate to be coated with slurry , and the painted plate can be sent to a second preset height, so that the transfer driving assembly can send the painted plate to the transfer seat along the guide portion.
  • the sheet material laying device includes: the sheet material coating device as described above; the sheet material laying equipment, and the sheet material laying equipment can take out the painted sheet material from the avoidance area and The paint sheet is laid on the preset position of the work surface.
  • Fig. 1 is the schematic diagram of the three-dimensional structure of sheet material paving equipment in the embodiment of the present application
  • Fig. 2 is the top view of sheet material laying equipment in the embodiment of the present application
  • Fig. 3 is a partial enlarged schematic diagram of III of Fig. 1;
  • Fig. 4 is the partial three-dimensional structure schematic diagram of coating device in the embodiment of the present application.
  • Fig. 5 is a partially enlarged schematic diagram of V in Fig. 4;
  • Fig. 6 is the partial front view of coating device in the embodiment of the present application.
  • FIG. 7 is a schematic diagram of the internal structure of the inclination adjustment mechanism in an embodiment of the present application.
  • Fig. 8 is a block diagram 1 of the paving method of the sheet material paving equipment according to the embodiment of the present application.
  • Fig. 9 is the flow chart II of the paving method of the sheet material paving equipment according to the embodiment of the present application.
  • Fig. 10 is a schematic diagram of the three-dimensional structure of the plate coating device in the embodiment of the present application.
  • Fig. 11 is the front view of the partial structure of plate coating device in the embodiment of the present application.
  • Fig. 12 is another three-dimensional structural schematic diagram of the plate coating device in the embodiment of the present application.
  • Fig. 13 is the plan view of plate coating device in the embodiment of the present application.
  • Fig. 14 is another schematic diagram of the plate coating device in the embodiment of the present application.
  • Fig. 15 is a partially enlarged schematic diagram at VI of Fig. 10;
  • Figure 16 is a schematic diagram 1 of the process of transferring the board to the inclined state in the embodiment of the present application.
  • Fig. 17 is the second schematic diagram of the process of transferring the plate to the inclined state in the embodiment of the present application.
  • Fig. 18 is a schematic diagram 1 of grabbing the board by the board laying device in the embodiment of the present application.
  • Fig. 19 is a second schematic diagram of the sheet material paving device grabbing the sheet material in the embodiment of the present application.
  • Fig. 20 is a schematic diagram 3 of the panel laying device grabbing the panel in the embodiment of the present application.
  • Fig. 21 is a schematic diagram 4 of grabbing the board by the board laying device in the embodiment of the present application.
  • Paving manipulator 310. First robotic arm; 320. Grabbing device; 600. Plate to be paved;
  • Transfer mechanism 5401. Transfer seat; 54011. Guide groove; 5402. Drive assembly; 54021. Flexible transmission assembly; 501. Flexible member; 502. Drive wheel; , sliding shaft; 54031, support piece;
  • 550 material storage mechanism
  • 560 lifting mechanism; 5601, leading screw; 5602, leading screw nut; 5603, lifting motor;
  • Multi-degree-of-freedom mechanical arm 600. Plates to be paved.
  • 54020 transfer drive assembly; 502, transmission wheel; 54021, flexible transmission assembly; 54022, thrust piece; 54023, drive motor; 54024, connecting shaft;
  • lifting mechanism 5601, leading screw; 5602, leading screw nut; 5603, lifting motor;
  • Multi-degree-of-freedom robotic arm 1000. Sheet material laying and pasting equipment; 3000. Sheet material laying and pasting device; 310. First manipulator; 320. Grabbing device. 600, plate.
  • first and second may explicitly or implicitly include one or more of these features, which are used to describe the features differently, without order or importance.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
  • the panel laying equipment 1000 includes: a walking chassis 10 , a depth camera 20 , a laying manipulator 30 , and an adjusting manipulator 40 .
  • the depth camera 20 may be a depth vision camera, which is used to obtain construction surface information, first position information of the board to be paved during the paving process, and second position information of the board to be paved after paving. It can be understood that the panel laying equipment 1000 can pre-set a completed surface, and the visual camera 20 can calculate the global depth between the completed surface and the construction surface according to the three-dimensional measurement of the global construction surface, so as to obtain the information of the construction surface, and then control the walking chassis 10 Move to the starting position of the paving. The depth camera 20 can also detect the deviation of the position and preset posture between the board to be paved 600 and the construction surface or positioning board during the laying process, so as to obtain the first position information.
  • the finished surface is finally formed.
  • the visual camera 20 can detect the difference in height between the board to be paved 600 and the adjacent paved board and the gap between the bricks. Width, to obtain the second position information, so as to realize the quality inspection of the finished surface.
  • the walking chassis 10 moves to the initial paving position according to the construction surface information, that is to say, after the walking chassis 10 enters the construction area, it moves to the vicinity of the construction surface through its own navigation and positioning, and then the construction surface information obtained by the visual camera 20 can be Accurate positioning of the walking chassis 10 is realized to ensure accurate paving of the first board to be paved.
  • the paving manipulator 30 includes a first mechanical arm 310 and a grabbing device 320, the first robotic arm 310 is arranged on the walking chassis 10, the grabbing device 320 is arranged at the end of the first robotic arm 310, and the grabbing device 320 is used for grabbing and placing
  • the first robotic arm 310 controls the grasping device 320 to lay the grasped board 600 to be laid on the construction surface according to the construction surface information and the first position information.
  • the first robotic arm 310 can drive the grabbing device 320 to accurately lay the board to be paved 600 on the construction surface, as described above , after the visual camera 20 obtains the first position information of the board to be paved 600, it can control the degree of freedom of the first mechanical arm 310 to adjust the position of the grabbing device 320, so as to ensure that the paving position of the board to be paved 600 is very correct and will not occur. skewed. And because the depth camera 20 can obtain information online in real time, it can ensure that the laying position of each board 600 to be laid is very accurate.
  • the adjustment manipulator 40 includes a second manipulator 410 and an adjustment device 420, the second manipulator 410 is arranged on the walking chassis 10, the adjustment device 420 is arranged at the end of the second manipulator 410, and the second manipulator 410 is controlled and adjusted according to the second position information Device 420 adjusts the position of the laid boards.
  • the second mechanical arm 410 can drive the adjustment device 420 to adjust the position of the board to be paved after paving, which can achieve a higher level of position accuracy adjustment and ensure that the installation positions of two adjacent boards can meet the quality requirements of the finished surface.
  • the depth camera 20 can obtain information online in real time, it can be ensured that two adjacent plates can meet the quality requirements.
  • the construction surface information, the first position information of the board to be paved during the paving process, and the second position information of the board to be paved after paving can be obtained online in real time. location information.
  • the walking chassis 10 can realize the precise positioning of the initial paving position through the information of the construction surface.
  • the first mechanical arm 310 and the grabbing device 320 can realize accurate laying of the board to be paved 600 according to the first position information of the board to be paved during the paving process.
  • the second mechanical arm 410 and the adjustment device 420 can adjust the position of the board to be paved 600 after paving according to the second position information of the board to be paved after paving, so as to ensure the accuracy of paving and the quality of the finished surface.
  • the entire panel laying equipment 1000 has a high degree of automation, which can ensure the accuracy of laying and improve the quality of laying.
  • the laying and laying of the laying manipulator 30 and the adjustment of the adjustment manipulator 40 can be carried out at the same time. The two do not interfere with each other, which can improve The working efficiency of the sheet laying equipment 1000.
  • the embodiment of the present application proposes a panel paving and pasting equipment, which can adjust the position of the object to be paved and pasted in real time during the paving and pasting process, so as to improve the quality of paving and pasting.
  • the walking chassis 10 may include a chassis body 110 and a slewing mechanism 120 , and the slewing mechanism 120 includes a slewing table (not shown in the figure) and a slewing drive (not shown in the figure).
  • the turntable is rotatably arranged on the chassis main body 110, and the paving manipulator 30 and the adjustment manipulator 40 are both installed on the turntable.
  • the rotary driving member is used to drive the rotary table to rotate relative to the chassis main body 110 .
  • the paving manipulator 30 when the panel paving equipment 1000 is paving in a certain direction, the paving manipulator 30 first paves the panel 600 to be paved, and then the adjusting manipulator 40 adjusts the position of the panel 600 to be paved;
  • the rotary driving part can drive the rotary table to rotate, so as to ensure that the paving manipulator 30 can firstly pave the board to be paved 600, and then adjust the manipulator 40 to adjust the board to be paved 600 s position.
  • the rotary mechanism 120 and setting the rotary mechanism 120 to include a rotary table and a rotary driving part, the overall adaptability of the panel laying equipment 1000 can be improved to meet the use requirements of different working conditions.
  • the rotary driving part can be any one of a rotary cylinder, a rotary hydraulic cylinder, and a rotary motor.
  • the structure of this rotary driving part is simple and the control is convenient.
  • the rotating shaft of the turntable is arranged vertically, and the laying manipulator 30 and the adjusting manipulator 40 are installed on opposite sides or on the same side of the turntable.
  • the paving manipulator 30 is set on the left side of the turntable, and the adjusting manipulator 40 is set on the right side of the turntable.
  • the plate 600 to be laid is then adjusted by adjusting the manipulator 40 to adjust the paved object.
  • the paving manipulator 30 and the adjusting manipulator 40 are jointly arranged on the left or right side of the turntable, which can also avoid interference during operation of the two robots.
  • the depth camera 20 can be installed on the top of the turret, so that the distance between the depth camera 20 and the construction surface is relatively close, and the information of the construction surface, the first position information of the board to be paved during the paving process, and the position of the board to be paved can be better obtained. Second location information after laying.
  • the walking chassis 10 further includes a lifting mechanism 130 , the lifting mechanism 130 is installed on the chassis main body 110 , and the turntable is mounted on the lifting mechanism 130 in a liftable manner.
  • the paving and laying manipulator 30 and the adjusting manipulator 40 can be lifted or lowered to a specified height by the lifting mechanism 130, so as to better adapt to the laying and pasting of the boards 600 to be laid at different heights.
  • the walking chassis 10 can also include traveling wheels 140 installed on the chassis main body 110 and a ground support mechanism 150.
  • the ground support mechanism 150 has a downwardly telescopic ground support rod 1501, and the ground support rod
  • the bottom end of 1501 can be switched between the supporting state and the suspended state, the bottom end of the strut 1501 in the supporting state is lower than the bottom end of the road wheel 140, and the bottom end of the strut 1501 in the suspended state is higher than the bottom end of the road wheel 140 bottom end.
  • the walking chassis 10 finds the initial paving position, the floor support rod 1501 is in a supporting state at this time, supporting downward on the ground to avoid the Displacement occurs; when the construction surface in the current area has been paved, the ground strut 1501 is in a suspended state at this time, and the walking chassis 10 moves to the next target construction area through the walking wheels 140 .
  • the ground support rod 1501 of the ground support mechanism 150 can be switched between the support state and the suspended state, so as to improve the overall stability of the equipment during the paving process.
  • the lifting mechanism can be constituted by a driving motor, a corresponding transmission member, and a lifting platform.
  • a driving motor for example, an implementation form of a class of two-stage lifting mechanism may be represented as: the lifting mechanism includes at least two stages of lifting columns, a driving assembly and a rack and pinion assembly arranged in sequence in nested order.
  • the upper level lifting column is sleeved on the outer periphery of the lower level lifting column, the lower level lifting column can perform lifting movement along the upper level lifting column, and the output end of the lowermost lifting column end is used to install the actuator;
  • the driving assembly includes a driving motor, which is used to drive the lower lifting column and is installed on the outside of the upper lifting column;
  • the rack and pinion assembly includes a gear and a rack that mesh with each other, the gear transmission is connected to the output end of the driving motor, and the rack is installed on the lower lifting column
  • the driving motor drives the lower lifting column to move vertically relative to the upper lifting column through the rack and pinion assembly.
  • the ground support mechanism 150 can be any one of an air cylinder, a hydraulic cylinder, and an electric push rod.
  • the ground support rod 1501 is a telescoping rod of an air cylinder, a hydraulic cylinder, or an electric push rod. Adopting this kind of ground supporting mechanism 150 has a simple structure and is convenient to control.
  • the walking chassis 10 also includes a depth sensor. After the walking chassis 10 enters the construction area, the depth sensor detects the first depth information of the chassis body 110 relative to the construction surface, and the walking chassis 10 adjusts the relative construction surface according to the first depth information. After the depth sensor detection is completed, the depth camera 20 acquires the construction surface information to obtain the second depth information, and the walking chassis 10 further adjusts the position relative to the construction surface according to the second depth information. That is to say, the walking chassis 10 can perform the first position adjustment through its own depth sensor, and through the detection of the depth camera 20, the walking chassis 10 can perform the second position adjustment. The accuracy is higher, so it can ensure that the starting position of the walking chassis 10 in the construction area is positioned accurately, and the position accuracy of the first board to be laid 600 can be guaranteed.
  • the adjustment device 420 may include an inclination adjustment mechanism 4201, the push mechanism 4201 is installed on the second mechanical arm 410, and the inclination adjustment mechanism 4201 is used to push the board to be paved after paving 600 displacement, to adjust the width of the gap between the board to be paved 600 and the adjacent paved board after paving. That is to say, there may be an inclination angle between the board to be paved 600 and the adjacent board that has been paved, resulting in inconsistent gap widths.
  • the board to be paved 600 and the board that has been paved There may be an inclination angle on the vertical surface, and one end of the gap is wider and the other end is narrower.
  • the inclination adjustment mechanism 4201 pushes the board to be paved 600 to move after laying, which can eliminate the inclination problem and ensure the quality of the completed surface.
  • the inclination adjustment mechanism 4201 includes a base member 421 , an adjustment member 422 , and a driving member 423 .
  • the adjusting member 422 is movably arranged on the base member 421 along the direction perpendicular to the board 600 to be laid.
  • the distance between the push surface 42011 and the base surface 42022 gradually decreases in the extension direction of the adjustment piece 422, the adjustment piece 422 can be inserted into the gap between the board to be laid 600 and the adjacent laid board after laying, and the push surface 42011 stops On the side of the board to be paved 600 after paving.
  • the pushing surface 42011 is an inclined surface, which is inclined backward and upward along the paving feeding direction
  • the base surface 42022 is a plane.
  • the width of the slit can be adjusted to make it uniform. For example, when the width of the gap between the board to be paved 600 after paving and the adjacent paved board is inconsistent, one side is larger and the other side is smaller, for example, the width of the left side of the gap is smaller, and the width of the right side is larger , then the push surface 42011 stops against the left side of the board to be laid 600, and the base surface 42022 stops against the left side of the board already laid. The board to be paved 600 is moved so that the width on the left side and the width on the right side of the gap remain consistent.
  • the driving member 423 is disposed on the base member 421 , and the driving member 423 can push the adjustment member 422 to move and make the adjustment member 422 detach from the base member 421 . That is to say, the driving part 423 is used to drive the adjusting part 422 to move to realize automatic operation. At the same time, the driving part 423 pushes the adjusting part 422 away from the base part 421, so that the adjusting part 422 stays in the gap and supports the board to be paved.
  • the function of 600 is to prevent the plate to be paved 600 from being displaced again when the next plate is laid.
  • the base member 421 has a receiving chamber 4211 and a slideway 4212 connected to the receiving chamber 4211 , one end of the slideway 4212 extends out of the base member 421 , and the driving member 423 is arranged in the receiving chamber 4211 , the adjusting member 422 is slidably disposed in the slideway 4212 .
  • the slideway 4212 can provide an installation position and a stable and reliable guiding function for the adjustment piece 422.
  • the driver 423 only needs to push the adjustment piece 422 out of the slideway 4212 to separate the adjustment piece 422 from the base piece 421.
  • the structure is simple.
  • the adjusting member 422 is a shell member, and there are multiple adjusting members 422 that are sheathed and connected in sequence. That is to say, after each adjustment piece 422 is moved out of the slideway 4212 and inserted into the gap, there is no need to replace a new adjustment piece 422 , which can reduce labor intensity and improve work efficiency.
  • the driving member 423 includes a driving motor 4231 , a driving nut 4232 , a driving screw 4233 , and a flexible transmission member 4234 .
  • the driving motor 4231 is arranged on the base member 421
  • the driving nut 4232 is rotatably arranged on the base member 421
  • the driving screw 4233 is fitted on the driving nut 4232, and one end of the driving screw 4233 stops against the adjusting member 422, flexing
  • One end of the flexible transmission member 4234 is connected to the other end of the driving screw 4233 and the other end of the flexible transmission member 4234 is connected to the output shaft of the driving motor 4231 .
  • the driving motor 4231 drives the flexible transmission assembly 4234 to move, thereby driving the nut 4232 to rotate, and the driving nut 4232 drives the driving screw 4233 to move axially, and finally the adjusting part 422 is pushed out of the seat body part 421.
  • the driving method is simple, and the driving is stable and reliable.
  • the driving member 423 further includes a support nut 4235, the support nut 4235 is rotatably arranged on the base member 421, and the support nut 4235 is spaced apart from the drive nut 4232 to better support Drive the lead screw 4233.
  • the support nut 4235 is disposed in the slideway 4212 , and the driving screw 4233 is partially disposed in the slideway 4212 , so as to facilitate the movement of the adjusting member 422 .
  • the flexible transmission element 4234 is any one of a synchronous belt transmission element, a chain transmission element, and a rope rotation element.
  • the flexible transmission part 4234 is a synchronous belt transmission part, one synchronous belt is sleeved on the output shaft of the driving motor 4231 , and the other synchronous belt is sleeved on the driving screw 4233 .
  • the push surface 42011 includes a plurality of stepped surfaces 401, and the plurality of stepped surfaces 401 can better adjust the gap between the boards.
  • each board to be paved 600 and The gap width deviation between adjacent paved boards may be different, and different stepped surfaces 401 can be used to adapt to different boards 600 to be paved, so that different stepped surfaces 401 can be selected to stop against the sides of the boards to be paved 600 as required side.
  • the step surface 401 (such as the first The first step surface 401 or the second step surface 401) can adjust the gap width; when the width of one end of the gap between the board to be paved 600 and the adjacent laid board is larger than the standard gap width, the regulator 422
  • the depth of the insertion slit is relatively large, and the width of the slit can be adjusted through the front stepped surface 401 (for example, the third stepped surface 401 or the fourth stepped surface 401 ).
  • the connecting inclined surface 402 between any two adjacent stepped surfaces 401 there is a connecting inclined surface 402 between any two adjacent stepped surfaces 401 .
  • the connecting inclined surface 402 between two adjacent stepped surfaces 401 can ensure that the latter stepped surface 401 can smoothly stop against the side of the board to be laid 600 after laying On, it is beneficial to the use of the adjustment member 422 .
  • the adjustment device 420 may further include: a flatness adjustment mechanism 4202 and a rotating rod 4203 .
  • the flatness adjustment mechanism 4202 is used to vibrate on the board surface of the board to be paved 600 after paving. After the depth camera 20 acquires the second position information of the board to be paved after paving, it can detect the board to be paved after paving. Whether the paved board material 600 protrudes outwards relative to the adjacent paved board material, or whether one end of the paved board material 600 after paving is protruded outward relative to the adjacent paved board material, at this time, through the vibrating mechanism The (flatness adjustment mechanism) 4202 vibrates on the surface of the board to be paved 600 to keep the surface of the board to be paved 600 flush with the surface of the adjacent paved board.
  • the rotating rod 4203 is rotatably installed at the end of the second mechanical arm 410 , and the inclination adjustment mechanism 4201 and the flatness adjusting mechanism 4202 are installed at both ends of the rotating rod 4203 .
  • the second mechanical arm 410 can move the adjustment device 420 to the position of the board to be paved 600 after paving, and then rotate the rotating rod 4203 to adjust the inclination adjustment mechanism 4201 and the flatness adjustment mechanism 4202 to the corresponding board to be paved after paving.
  • the position accuracy between the inclination adjustment mechanism 4201 and the flatness adjustment mechanism 4202 and the board to be paved 600 is improved.
  • the flatness adjustment mechanism 4202 may include a vibrating motor and a vibrating plate, the output end of the vibrating motor is connected to the vibrating plate, and the vibrating plate stops against the board to be paved 600 after paving and then transmits the vibration force , so that the plate 600 to be paved is leveled.
  • the panel laying equipment 1000 can also include a coating device 50, the coating device 50 is arranged on the walking chassis 10, and the coating device 50 is used to apply slurry to the panel 600 to be laid, for example,
  • the board to be paved 600 can be ceramic tiles, and the slurry can be any one of tile glue and adhesive.
  • the coating device 50 applies the slurry on the back of the tiles, and the paving manipulator 30 can lay the tiles after grabbing the front of the tiles. Stick it on the construction surface.
  • the grabbing device 320 is used to grab the edge of the board to be paved 600 and/or absorb the front of the board to be paved 600 . That is to say, the grabbing device 320 may be a pneumatic claw, which grabs the edge of the panel 600 to take away the panel to be paved 600 .
  • the grabbing device 320 can also be a suction cup, which can take away the board to be paved 600 by absorbing on the front surface of the board to be paved 600 .
  • the coating device 50 may include: a positioning mechanism 510 , a coating mechanism 520 , and a scraping mechanism 530 .
  • the positioning mechanism 510 has a support frame 5101 for supporting the front of the board to be paved 600; the coating mechanism 520 is used to smear slurry to the back of the board to be paved 600; the scraper mechanism 530 includes a scraper 5301 set corresponding to the support frame 5101 , the scraping member 5301 is spaced apart from the support frame 5101 and is movable relative to the support frame 5101 .
  • the board to be paved 600 is pre-placed on the support frame 5101.
  • the coating mechanism 520 first smears the slurry on the back of the board to be paved 600, and then the scraper 5301 moves relative to the support frame 5101, and the board to be paved The excess slurry on the back of the 600 is scraped off to realize the fine finishing of the slurry.
  • the scraper 5301 can be movably arranged on the positioning mechanism 510, and the scraper 5301 can be moved to scrape off the grout on the back side of the plate 600 to be laid, or the support frame 5101 can be movably, passed through the support frame 5101 drives the board to be paved 600 to move, so that the scraper 5301 scrapes the back surface of the board to be paved 600 to smear the slurry.
  • the depth camera 20 can calculate the required slurry thickness on the board to be paved 600 according to the acquired construction surface information, and the scraper mechanism 530 scrapes off excess slurry on the board to be paved 600 according to the thickness of the slurry, so as to Realize automatic fine correction of slurry thickness.
  • the positioning mechanism 510 also includes a frame 5102, the support frame 5101 is arranged on the frame 5102, the scraping mechanism 530 is arranged on the frame 5102, and the coating mechanism 520 is arranged on the frame 5102 or on the chassis body 110 .
  • the frame 5102 is used to provide the installation position of each component.
  • the scraping mechanism 530 is movably arranged on the frame 5102 so that it can move relative to the support frame 5101 to scrape off the slurry on the back of the board to be paved 600 and adjust the thickness of the board. thickness.
  • the support frame 5101 is movably arranged on the frame 5102, and the scraper mechanism 530 is fixed on the frame 5102, so that the support frame 5101 can move relative to the scraper mechanism 530, and the back of the board to be paved 600 The slurry is scraped off to adjust the thickness of the slurry.
  • the coating device 50 further includes a transfer mechanism 540, the transfer mechanism 540 is arranged on the positioning mechanism 510, and the transfer mechanism 540 is used to move the board to be paved 600 from the support frame 5101 to the position to be taken, And the board material 600 to be paved is adjusted from the horizontal state on the support frame 5101 to the inclined state of the waiting position.
  • the board to be paved 600 Since the back side of the board to be paved 600 is upward, and the back side of the board to be paved 600 has been smeared with slurry, the board to be paved 600 is moved from the support frame 5101 to the position to be taken by the transfer mechanism 540, and the board to be paved 600 can be supported by The horizontal state on the frame 5101 is adjusted to the inclined state of the position to be taken, so that the front of the board to be paved 600 is exposed, which greatly facilitates the grasping device 320 to grab the board to be paved 600.
  • the transfer mechanism 540 includes a transfer base 5401 and a drive assembly 5402, and the drive assembly 5402 can drive the board to be paved 600 to move along the transfer base 5401 to adjust the board to be paved 600 from a horizontal state to The tilt state of the position to be fetched.
  • the transfer seat 5401 has a guide surface (not shown in the figure), and the distance between the guide surface and the other side of the transfer seat 5401 away from the guide surface gradually decreases from bottom to top, so that the driving assembly 5402 drives the plate 600 to be laid. After moving along the guide surface, it can be adjusted from the horizontal state to the inclined state of the waiting position, with simple structure and convenient operation.
  • the guide surface may be an arc surface, and the plank 600 to be laid along the arc surface is beneficial to ensure smooth turning.
  • the transfer base 5401 has a guide groove 54011
  • the groove surface of the guide groove 54011 forms a guide surface
  • the transfer mechanism 540 also includes a sliding shaft 5403, and the sliding shaft 5403 is slidably arranged on the guide
  • a support member 54031 is provided on the sliding shaft 5403, and the support member 54031 is used to stop against the board 600 to be paved. That is to say, the edge of the board to be paved 600 stops against the support member 54031, and when the driving assembly 5402 drives the board to be paved 600 to move, the sliding shaft 5403 slides along the groove surface of the guide groove 54011, and the board to be paved 600 is turned over to be inclined. state.
  • the sliding shaft 5403 and the support member 54031 can provide good support for the board to be paved 600 , ensuring the safety of the board to be paved 600 .
  • the support member 54031 is a strip-shaped plate, and a groove is formed on the strip-shaped plate. Arranged so that it can fully contact the board to be paved 600 and provide a better supporting effect.
  • the support member 54031 is a plurality of support blocks, grooves are formed on the support blocks, and the edge of the board 600 to be laid is placed in the grooves, and the plurality of support blocks are arranged at intervals along the axial direction of the sliding shaft 5403 On the sliding shaft 5403, materials can be saved and costs can be reduced while ensuring reliable support.
  • the end of the sliding shaft 5403 is installed in the guide groove 54011 through a sliding bearing, so as to play a position-limiting role and prevent the sliding shaft 5403 from detaching from the guiding groove 54011.
  • two groups of transfer seats 5401 are spaced apart on the frame 5102, and two sliding shafts 5403 are provided, and the two sliding shafts 5403 are respectively arranged on the guides of the two groups of transfer seats 5401.
  • the two sliding shafts 5403 can realize the support of both ends of the board to be paved 600, and when the paving manipulator 30 grabs the board to be paved 600, it only needs to move the paving manipulator 30 away from the paving manipulator 30 towards the sliding shaft 5403 One side moves, and just can make the board material 600 to be laid break away from slide shaft 5403.
  • the driving assembly 5402 may include: a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
  • the flexible transmission assembly 54021 is arranged along the direction perpendicular to the moving direction of the board to be laid 600; the thrust member 54022 is arranged on the flexible member 501 of the flexible transmission assembly 54021; the output shaft of the driving motor 54023 moves to link the flexible transmission assembly 54021
  • the 5401 flips in a tilted state. Adopting this kind of driving assembly 5402 is simple, stable and reliable in driving, and helps to reduce costs.
  • the scraping mechanism 530 includes a thickness adjusting member 5302 connected to the scraping member 5301, and the thickness adjusting member 5302 is used to adjust the distance of the scraping member 5301 relative to the support frame 5101 to adjust the thickness of the slurry. thickness.
  • the construction surface may not be a flat surface, resulting in inconsistencies in the depth between the construction surface and the set paving completed surface.
  • the depth camera 20 can obtain the depth information of the construction surface relative to the paving completed surface.
  • the information can calculate the thickness of the slurry required on the current board to be paved 600, and the thickness of the slurry on different boards to be paved 600 can be adjusted by adjusting the distance of the scraper 5301 relative to the support frame 5101 through the thickness adjustment member 5302. Obtain a paved finish that meets quality requirements.
  • the thickness adjusting member 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping member 5301 to move, so as to realize high-precision control of the thickness of the slurry on the board 600 to be laid.
  • the thickness adjusting member 5302 is a lifting member, and the lifting member is any one of an air cylinder or a hydraulic cylinder.
  • the lifting member can adjust the distance between the scraping member 5301 and the back surface of the board to be paved 600 by driving the scraping member 5301 to lift. The distance between them can adjust the thickness of the slurry.
  • the scraping mechanism 530 also includes a mounting base 5303, the mounting base 5303 is movably arranged on the frame 5102, and the thickness adjusting member 5302 is arranged on the mounting base 5303, by installing The seat 5303 moves on the frame 5102, and drives the scraping mechanism 530 to be displaced relative to the support frame 5101 to scrape off excess slurry.
  • the frame 5102 is provided with a scraping driving mechanism, and the scraping driving mechanism is connected to the mounting base 5303 to drive the scraping mechanism 530 to move.
  • the scraping driving mechanism can be any driving structure such as a linear module, a telescopic cylinder, an electric push rod, etc., so as to provide a stable driving effect.
  • the structure of other driving mounts 5303 can be the scraping driving mechanism of the present application, which will not be repeated here.
  • the frame 5102 is provided with a guide rail 5103 , and the installation seat 5303 is movably arranged on the guide rail 5103 , and the guide rail 5103 can provide a guiding function for the movement of the installation seat 5303 .
  • two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 respectively slide and fit with the two ends of the mounting base 5303 .
  • at least one group of guide rails 5103 extends out of the frame 5102, and the scraping mechanism 530 has an avoidance position.
  • the scraper mechanism 530 is located on the extension end of the guide rail 5103 and outside the frame 5102, so as to It plays an avoidance role, and ensures that the board material 600 to be paved can be turned over from the top of the frame 5102 along the transfer seat 5401 to an inclined state.
  • the resisting member 54022 extends along the length direction of the guide rail 5103 toward the side close to the frame 5102, so that the scraper mechanism 530 is in an avoidance position At this time, the pushing member 54022 can pass through the scraping mechanism 530 to push against the board material 600 to be paved.
  • each thickness adjusting member 5302 can drive The corresponding scrapers 5301 are adjusted to have the same or different thicknesses.
  • a plurality of thickness adjustment members 5302 can drive a plurality of scraping members 5301 to lift to different heights according to the depth information acquired by the depth camera 20, and the thickness of the slurry on the board to be paved 600 can be adjusted. The slurry is scraped into different thicknesses to realize the finishing of the slurry thickness and adapt to the current uneven construction surface.
  • a plurality of thickness adjustment parts 5302 can drive a plurality of scraping parts 5301 to lift to the same height, so as to ensure that the slurry on the board to be paved 600 is scraped into a uniform Thickness, adapt to the current flat construction surface.
  • the paint mechanism 520 is installed on the chassis body 110 through a multi-degree-of-freedom robot arm 60 , and the multi-degree-of-freedom robot arm 60 is used to drive the paint mechanism 520 to perform paint operations.
  • the multi-degree-of-freedom mechanical arm 60 can be a four-degree-of-freedom mechanical arm, which can drive the coating mechanism 520 to move laterally, vertically, rotate around a vertical axis, and lift, and the four-degree-of-freedom mechanical arm is a scara (selective compliance assembly robot arm , planar double-jointed robot) mechanical arm, can paint with higher pose accuracy, so that the coating amount of the slurry can basically conform to the thickness of the slurry calculated by the depth camera 20 .
  • the multi-degree-of-freedom manipulator 60 can also be a manipulator with more than four degrees of freedom, which will not be repeated here.
  • a scara robot has three rotating joints, whose axes are parallel to each other, and is positioned and oriented in a plane; another joint of a scara robot is a moving joint, which is used to complete the movement of the end piece perpendicular to the plane.
  • the coating device 50 further includes a material storage mechanism 550 , the material storage mechanism 550 is arranged on the walking chassis 10 , and the material storage mechanism 550 is used to supply material to the coating mechanism 520 .
  • a certain amount of slurry can be stored in the material storage mechanism 550, and the slurry is pumped into the coating mechanism 520, and then sprayed on the back of the board to be paved 600 by the nozzle of the coating mechanism 520, and the scraping mechanism 530 can also scrape the slurry. The removed slurry is brought back to the storage mechanism 550 to avoid slurry waste.
  • a certain amount of slurry can be carried by setting the storage mechanism 550 to ensure the flexible operation of the panel laying equipment 1000 .
  • the structure of the material storage mechanism 550 can refer to the tile glue storage device in the related art.
  • the nozzle of the mechanism 520 can continuously pump the slurry into the nozzle, so that the slurry is coated on the back surface of the board 600 to be laid.
  • the coating device 50 further includes a lifting mechanism 560 connected to the support frame 5101 for pushing the support frame 5101 up or down. That is to say, when the board to be paved 600 is transferred to the transfer seat 5401, the lifting mechanism 560 can lift another board to be paved 600 upwards to replace the transferred board to be paved 600, and paint and scrape the board to be paved 600 again. materials and transfer operations.
  • the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 .
  • the lead screw nut 5602 is arranged on the support member 20, one end of the lead screw 5601 is rotatably connected to the frame 5102, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support member 20, and the movement linkage of the lifting motor 5603
  • the leading screw 5601 rotates by driving the leading screw 5601.
  • the lifting motor 5603 drives the lead screw 5601 to rotate, and the lead screw 5601 can push the lead screw nut 5602 up and down, so that the supporting member 20 is lifted.
  • the lifting motor 5603 and the leading screw 5601 can realize motion transmission through any one of a belt transmission mechanism, a gear set, and a chain transmission.
  • a belt transmission mechanism is set between the lifting motor 5603 and the leading screw 5601, and one end of the belt transmission mechanism The lifting motor 5603 is connected and the other end of the belt transmission mechanism is connected to the lead screw 5601.
  • the first robotic arm 310 and the second robotic arm 410 are scara robotic arms, which can ensure high pose accuracy for laying and adjusting the board to be laid 600 .
  • a panel laying equipment 1000 includes: a walking chassis 10 , a depth camera 20 , a laying robot 30 , an adjusting robot 40 , and a coating device 50 .
  • the board to be paved 600 is a ceramic tile, and the slurry applied on the board to be paved 600 is tile glue.
  • the walking chassis 10 includes a chassis main body 110 , a slewing mechanism 120 , a lifting mechanism 130 , traveling wheels 140 , and a ground support mechanism 150 .
  • the swivel mechanism 120 includes a swivel table and a swivel drive.
  • the turntable is rotatably arranged on the chassis main body 110, and the paving manipulator 30 and the adjustment manipulator 40 are both installed on the turntable.
  • the rotary driving member is used to drive the rotary table to rotate relative to the chassis main body 110 .
  • the rotating shaft of the turntable is arranged vertically, and the paving manipulator 30 and the adjustment manipulator 40 are installed on opposite sides of the turntable.
  • the lifting mechanism 130 is mounted on the chassis main body 110 , and the turntable is mounted on the lifting mechanism 130 in a liftable manner.
  • the walking wheels 140 and the ground support mechanism 150 are installed on the chassis main body 110.
  • the ground support mechanism 150 has a downwardly telescopic ground support rod 1501.
  • the bottom end of the ground support rod 1501 can be switched between the supporting state and the suspended state.
  • the bottom end of the bar 1501 is in the supporting state
  • the bottom end of the ground strut 1501 is lower than the bottom end of the road wheel 140
  • the bottom end of the ground strut 1501 is in a suspended state
  • the bottom end of the ground strut 1501 is higher than the bottom end of the road wheel 140. bottom end.
  • the depth camera 20 is installed on the top of the turret, and is used to acquire the construction surface information, the first position information of the board to be paved 600 during the paving process, and the second position information of the board to be paved 600 after paving.
  • the construction surface information is the global depth information of the completed surface and the construction surface calculated by the visual camera 20 according to the global three-dimensional measurement of the construction surface.
  • the first position information is the deviation of the position and preset posture of the board to be paved 600 and the construction surface or positioning board detected by the depth camera 20 during the laying process.
  • the second position information is the height difference information between the board to be paved 600 and the adjacent paved board and the width information of the brick joint detected by the visual camera 20 .
  • the laying robot 30 includes a first robot arm 310 and a grabbing device 320 .
  • the first mechanical arm 310 is a scara mechanical arm, which is arranged on the walking chassis 10, and the grabbing device 320 is arranged at the end of the first robotic arm 310, and the grabbing device 320 is a suction cup, which is used to absorb the front of the board 600 to be paved.
  • the arm 310 adjusts the position of the grabbing device 320 according to the first position information of the board to be paved 600 , so that the grabbing device 320 lays the grabbed board 600 to be paved on the construction surface.
  • the adjustment robot 40 includes a second robot arm 410 and an adjustment device 420 .
  • the second mechanical arm 410 is a scara mechanical arm, which is installed on the walking chassis 10.
  • the adjustment device 420 is installed at the end of the second mechanical arm 410.
  • the second mechanical arm 410 is controlled and adjusted according to the second position information of the board to be paved 600 after laying.
  • the position of the device 420 adjusts the position of the laid board 600 .
  • the adjustment device 420 includes: an inclination adjustment mechanism 4201 , a flatness adjustment mechanism 4202 , and a rotating rod 4203 .
  • the rotating rod 4203 is rotatably installed at the end of the second mechanical arm 410 , and the inclination adjustment mechanism 4201 and the flatness adjusting mechanism 4202 are installed at both ends of the rotating rod 4203 .
  • the inclination adjustment mechanism 4201 is installed on the second mechanical arm 410, and the inclination adjustment mechanism 4201 is used to push the board to be paved 600 after paving.
  • the inclination adjustment mechanism 4201 includes a base member 421 , an adjustment member 422 , and a driving member 423 .
  • the adjusting member 422 is movably arranged on the base member 421 along the direction perpendicular to the board material 600 to be paved.
  • the opposite sides of the adjusting member 422 are the pushing surface 42011 and the base surface 42022, and the pushing surface faces the extending direction of the adjusting member 422.
  • the distance between 42011 and the base surface 42022 gradually decreases, and the adjusting member 422 can be inserted into the gap between the paved board 600 and the adjacent paved board, and the push surface 42011 stops against the paved board 600 on the side.
  • the driving part 423 is disposed on the base part 421 , and the driving part 423 can push the adjustment part 422 to move and make the adjustment part 422 detach from the base part 421 .
  • the push surface 42011 includes a plurality of stepped surfaces 401 , and a connecting inclined surface 402 is formed between any two adjacent stepped surfaces 401 .
  • the base member 421 has a receiving chamber 4211 and a slideway 4212 connected to the receiving chamber 4211. One end of the slideway 4212 extends out of the base member 421.
  • the driving member 423 is arranged in the receiving chamber 4211, and the adjusting member 422 is slidably arranged in the slideway 4212. .
  • the driving part 423 includes a driving motor 4231 , a driving nut 4232 , a driving screw 4233 , and a flexible transmission part 4234 .
  • the driving motor 4231 is arranged on the base member 421, the driving nut 4232 is rotatably arranged on the base member 421, the driving screw 4233 is fitted on the driving nut 4232, and one end of the driving screw 4233 stops against the adjusting member 422, flexing
  • One end of the flexible transmission member 4234 is connected to the other end of the driving screw 4233 and the other end of the flexible transmission member 4234 is connected to the output shaft of the driving motor 4231 .
  • the driving member 423 further includes a support nut 4235 rotatably disposed on the base member 421 , and the support nut 4235 is spaced apart from the drive nut 4232 to better support the driving screw 4233 .
  • the flexible transmission part 4234 is a synchronous belt transmission part.
  • the flatness adjustment mechanism 4202 is used to vibrate the board surface of the board to be paved 600 after paving.
  • the flatness adjustment mechanism 4202 includes a vibrating motor and a vibrating plate, the output end of the vibrating motor is connected to the vibrating plate, and the vibrating plate stops against the plate to be paved 600 after paving and transmits the vibration force, and the plate to be paved 600 Zhenping.
  • the coating device 50 is arranged on the walking chassis 10 , and the coating device 50 is used for covering the slurry on the back side of the board 600 to be paved.
  • the coating device 50 includes: a positioning mechanism 510 , a coating mechanism 520 , a scraping mechanism 530 , a transfer mechanism 540 , a storage mechanism 550 , and a lifting mechanism 560 .
  • the positioning mechanism 510 has a support frame 5101 for being supported on the front of the board to be paved 600; the positioning mechanism 510 also includes a frame 5102, the support frame 5101 is located on the frame 5102, and the scraper mechanism 530 is located on the frame 5102, and the paint The mechanism 520 is provided on the frame 5102 or the chassis body 110 .
  • the coating mechanism 520 is used to apply slurry to the back of the board to be paved 600; the coating mechanism 520 is set on the chassis main body 110 through the multi-degree-of-freedom mechanical arm 60, and the multi-degree-of-freedom mechanical arm 60 is a scara mechanical arm, which is used to drive the coating mechanism 520 Do the paint job.
  • the scraping mechanism 530 includes: a scraping member 5301 , a thickness adjusting member 5302 , and a mounting base 5303 .
  • the scraper 5301 is a scraper and is arranged corresponding to the support frame 5101 .
  • the scraper 5301 is spaced apart from the support frame 5101 and is movable relative to the support frame 5101 .
  • the thickness adjusting member 5302 is used to adjust the distance between the scraping member 5301 and the supporting frame 5101 to adjust the thickness of the slurry, and the thickness adjusting member 5302 is a servo electric cylinder.
  • the mounting base 5303 is movably disposed on the frame 5102 , and the thickness adjusting member 5302 is disposed on the mounting base 5303 .
  • the frame 5102 is provided with a guide rail 5103, and the installation base 5303 is movably arranged on the guide rail 5103.
  • the transfer mechanism 540 is arranged on the positioning mechanism 510, and the transfer mechanism 540 is used to move the board material 600 to be paved from the support frame 5101 to the position to be taken, and adjust the board material 600 to be paved from the horizontal state on the support frame 5101 to the position to be picked up. lean state.
  • the transfer mechanism 540 includes: two transfer seats 5401 , a driving assembly 5402 , and two sliding shafts 5403 .
  • Each transfer seat 5401 has a guide surface, and the distance between the guide surface and the other side of the transfer seat 5401 away from the guide surface gradually decreases from bottom to top.
  • the transfer seat 5401 has a guide groove 54011, and the groove surface of the guide groove 54011 forms a guide surface.
  • the two sliding shafts 5403 are respectively slidably arranged in the guide grooves 54011 of the two transfer seats 5401 , and the sliding shafts 5403 are provided with a support member 54031 for stopping against the board 600 to be paved.
  • the support member 54031 is a strip-shaped board, and a groove is formed on the strip-shaped board, and the edge of the board material 600 to be paved is placed in the groove.
  • the driving assembly 5402 includes: a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
  • the flexible transmission assembly 54021 is arranged along the direction perpendicular to the moving direction of the board to be laid 600; the thrust member 54022 is arranged on the flexible member 501 of the flexible transmission assembly 54021; the output shaft of the driving motor 54023 moves to link the flexible transmission assembly 54021
  • the material storage mechanism 550 is arranged on the traveling chassis 10 , and the material storage mechanism 550 is used to supply materials to the paint mechanism 520 .
  • the material storage mechanism 550 includes a material cylinder, a pump, and a feed pipe connecting the pump and the material cylinder.
  • the feed pipe is connected to the nozzle of the coating mechanism 520, and the slurry can be continuously pumped into the nozzle, and the slurry is applied to the board to be laid. 600 on the back.
  • the lifting mechanism 560 is connected to the support frame 5101 and used to push the support frame 5101 up or down.
  • the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 .
  • the lead screw nut 5602 is arranged on the support member 20, one end of the lead screw 5601 is rotatably connected to the frame 5102, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support member 20, and the movement linkage of the lifting motor 5603
  • the leading screw 5601 rotates by driving the leading screw 5601.
  • the walking chassis 10 moves to the designated paving area, and the walking chassis 10 stops once at each positioning site, and the depth camera 20 starts to collect the depth information of the construction surface through the pan-tilt connected below, and monitors the entire house. modeling. After the modeling is completed, the wall is divided into regions according to the layout of the tiles. During the calculation process, the walking chassis 10 moves to the designated laying point, and the ground support rod 1501 is lifted to stabilize the entire fuselage on the ground.
  • the depth camera 20 After the depth camera 20 adjusts the angle, it measures the yaw angle error at which the walking chassis 10 stops and the depth error from the wall; synchronously, the tiles to be pasted are lifted to the gluing station by the lifting mechanism 130 and the support frame 5101.
  • the storage mechanism 550 pumps the tile adhesive to the nozzle of the coating mechanism 520, and then sprays it evenly to the back of the tile through the continuous trajectory movement of the multi-degree-of-freedom mechanical arm 60; while applying glue, the scraping mechanism 530 follows the multi-degree-of-freedom
  • the mechanical arm 60 moves, and the tile adhesive is accurately trimmed according to the control amount calculated by the depth information provided by the depth camera 20, and the excess tile adhesive is taken away during the movement, and the excess tile adhesive is returned to the storage mechanism 550 , Complete the recovery of tile adhesive.
  • the driving assembly 5402 mounted on the frame 5102 of the positioning mechanism 510 will pull the tiles, and transport the tiles to the station to be grasped along the arc-shaped groove surface of the transfer mechanism 540;
  • the manipulator 30 will wait at this station, grab the tiles that have been glued, and lay them on the designated position on the wall according to the layout. position and posture, and then press the tiles tightly.
  • the support frame 5101, the transfer mechanism 540, the scraping mechanism 530, and the storage mechanism 550 are still continuing to provide the paving manipulator 30 with new glue-coated tiles; after the tiles are pressed, the depth camera 20 Carry out the finished surface detection, and when local height differences are found, or the overall width error of the brick joints is out of tolerance, the vibrating mechanism 4202 will be used to vibrate and level the high points, and the pushing mechanism 4201 will be used to adjust the brick joints; When the tiles are jointed, the laying manipulator 30 will lay the next tiles to ensure the continuity and parallelism of the whole process.
  • the sheet material laying and pasting equipment 1000 of the present application not only solves the problem that the robot adopts the relative positioning method during the laying and pasting process, which causes local error amplification and leads to the problem that some brick joints are out of tolerance. At the same time, it solves the problem of offline collection of wall depth information and actual measurement to establish a map. At the same time, the entire equipment can fully realize the functions of parallel execution and parallel calculation, and realize the goal of making the paving quality up to standard without manual access while ensuring the completion of surface composite acceptance requirements. To sum up, this application mainly involves a highly flexible automatic wall tile laying equipment. By combining the global depth visual inspection + multi-arm cooperation, the wall data collection, tile adhesive quantitative coating trimming and automatic adjustment The flatness and height difference of the finished surface are integrated on one robot, thus ensuring the quality of the finished surface.
  • This program mainly solves the following five problems:
  • the depth information of the wall surface relative to the paved surface can be collected online, and the high precision of the structured light camera also ensures the accuracy of data collection.
  • the scraping system composed of high-precision servo electric cylinders ensures that the finished surface after trimming of tile glue is basically consistent with the depth information given.
  • the adjustment manipulator 40 completes the adjustment of the brick joints and the height difference without affecting the brick taking and tiling of the paving manipulator 30, ensuring that glue application, tiling and adjustment are all parallel processes. The working efficiency of the whole robot is greatly improved.
  • the sheet material paving equipment 1000 of the present application mainly solves the complicated phenomenon that in the current construction system, the robot needs to manually participate in the adjustment of the joints of the facing bricks. Synchronous tile surface adjustment is completed; at the same time, the online measurement method is used to replace the offline global measurement form, and the measurement accuracy is improved by reducing the coverage area of a single measurement to ensure the accuracy of the wall information (the global measurement accuracy is ⁇ 1mm, and the local depth vision The measurement accuracy is ⁇ 0.2mm); through the combination of a more accurate gluing arm + squeegee system, the degree of agreement between the gluing finished surface and the wall is effectively guaranteed; through the slewing mechanism 120 on the lifting mechanism 130, it is ensured The accessibility of the working space of the attaching manipulator 30 can cover the entire working surface.
  • this patent application proposes a new design scheme for a highly flexible wall tile laying robot, which is mainly realized by using the absolute measurement technology of structured light layout + the relative measurement technology of submillimeter position and posture + flexible dual-arm collaborative robot Wall tile paving.
  • This application intends to use the robot to carry out autonomous walking, autonomous positioning, online measurement, real-time compensation, online guidance, and integrate tile tiling and leveling on the same robot.
  • the problem of brick joint consistency cannot be guaranteed during the process, and the problem of relying on the flatness of supporting bricks can be effectively solved.
  • a paving method of a sheet material paving equipment includes the following steps:
  • Step S1 The depth camera 20 obtains the construction surface information of the construction surface, and controls the walking chassis 10 to move to the initial paving position of the construction surface.
  • the panel laying equipment 1000 can pre-set a completed surface, and the visual camera 20 can calculate the global depth between the completed surface and the construction surface according to the three-dimensional measurement of the global construction surface, so as to obtain the information of the construction surface, and then control the walking chassis 10 Move to the starting position of paving to achieve precise positioning.
  • Step S2 The first robotic arm 310 controls the grabbing device 320 to grab and lay the board to be paved 600, and the depth camera 20 acquires the first position information of the board to be paved 600 in real time during the paving process. 1. Position information for paving and affixing the panels 600 to be paved.
  • the depth camera 20 can also detect the deviation between the position and the preset posture of the board to be paved 600 and the construction surface or positioning board during the paving process, so as to obtain the first position information, and the first mechanical arm 310 can obtain the first position information according to the first position information
  • the laying and pasting of the board to be paved 600 can ensure the accuracy of the paving position of the board to be paved 600 .
  • Step S3 The depth camera 20 obtains the second position information of the board to be paved 600 after paving, and the second mechanical arm 410 controls the adjustment device 420 to adjust the position of the board to be paved 600 after paving according to the second position information.
  • the visual camera 20 can detect the height difference between the board to be paved 600 and the adjacent paved board. Whether it is consistent with the width of the brick joint to obtain the second position information to realize the quality inspection of the finished surface.
  • the construction surface information of the construction surface is obtained through the depth camera 20, and the walking chassis 10 is controlled to move to the initial paving position of the construction surface;
  • the fetching device 320 grabs and lays the board to be paved 600, the depth camera 20 acquires the first position information of the board to be paved 600 in the process of laying and pasting in real time, and the first mechanical arm 310 lays and pastes the board to be paved according to the first position information 600;
  • the depth camera 20 obtains the second position information of the board to be paved 600 after paving, and the second mechanical arm 410 controls the adjustment device 420 to adjust the position of the board to be paved 600 after paving according to the second position information, so as to realize the initial Accurate positioning of the paving position, accurate paving of the 600 panels to be paved, and ensuring the accuracy of the paving and the quality of the finished surface.
  • the adjustment device 420 includes an inclination adjustment mechanism 4201 and a flatness adjustment mechanism 4202
  • the second position information includes the height between the board to be paved 600 and the adjacent paved board after paving Difference information and inclination information
  • step S3 comprises the following steps:
  • Step S301 The flatness adjustment mechanism 4202 vibrates the paved board 600 to make the board surface of the paved board 600 flush with the adjacent paved board.
  • Step S302 The inclination adjustment mechanism 4201 adjusts the position of the paved board 600 after paving, so that the width of the gap between the paved board 600 and the adjacent paved board is uniform.
  • the plate coating device 2000 includes: a coating mechanism 520 , a transfer mechanism 540 , and a feeding mechanism 5000 .
  • the paint mechanism 520 includes a paint support 5210 and a paint assembly 5300 , and the paint assembly 5300 can move relative to the paint support 5210 along a preset paint direction.
  • the plate 600 can be a floor tile or a wall tile, and the paint assembly 5300 can be used for applying grout and brick glue.
  • the plate 600 is a ceramic tile, and the preset paint direction is along the left and right directions, then the paint component 5300 can move relative to the paint bracket 5210 along the left and right direction to apply tile glue to the tile.
  • the transfer mechanism 540 includes a transfer seat 5401 and a transfer drive assembly 54020.
  • the transfer seat 5401 is located on one side of the paint support 5210 perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support 5210.
  • the transfer seat 5401 is provided with There is an avoidance area for retrieving materials.
  • the board 600 is mostly placed with the back facing up, and the slurry is applied to the back of the board 600. At this time, the painted board is inconvenient to grasp, and the painted board can be moved along the transfer base 5401 through the transfer drive assembly 54020.
  • Transfer to an inclined position to facilitate gripping of painted panels from the front side of the coated panels for example, in the case of robot laying panels, transfer the painted panels to an inclined position to facilitate the gripping of coated panels by the robot arm.
  • the feeding mechanism 5000 can send the board to be coated to a first preset height for the coating assembly 5300 to coat the board to be coated with slurry, and can send the coated board to a second preset height for the transfer drive assembly 54020 sends the painted plate to the transfer seat 5401 along the guide.
  • the feeding mechanism 5000 sends the plate to be painted to the first preset height, which is convenient for the plate 600 sent from outside to be transported to the paint position, and sends the painted plate to the second preset height, which is convenient for the transfer mechanism 540 to transfer the painted plate .
  • the transfer mechanism 540 By setting the transfer mechanism 540 to include a transfer seat 5401 and a transfer drive assembly 54020, the transfer seat 5401 is located on one side of the paint support 5210 perpendicular to the preset paint direction, and is inclined outward relative to the paint support 5210.
  • the transfer seat 5401 is provided with a The avoidance area for taking materials can transfer the painted boards to the inclined state, which is convenient for grabbing the painted boards.
  • the feeding mechanism 5000 By setting the feeding mechanism 5000 to send the plate 600 to the first preset height and the second preset height, the plate 600 can be transported to the gluing position and the transfer position to meet the requirements of different processes.
  • the whole device has a high degree of automation, and can realize the coating and transfer of the board 600 , which is beneficial to the laying of the board 600 .
  • the transfer base 5401 can be a transfer stand.
  • the direction perpendicular to the predetermined paint direction may be the front-to-back direction.
  • the paint support 5210 is in the shape of a door, and one end of the paint support 5210 along the preset paint direction is provided with a gap 52101, when the feeding mechanism 5000 sends the plate to be painted to the first preset When setting the height, a semi-closed glue-coating space is formed between the paint plate and the paint bracket 5210, and the paint bracket 5210 is located below the side of the gap 52101 and is provided with a slurry stirring device for receiving overflow.
  • forming a semi-closed glue-coating space between the plate to be painted and the paint bracket 5210 can prevent the slurry from spilling around during the coating process, and can ensure cleanliness during the coating process, while the paint bracket 5210 is located on the side of the gap 52101 There is a slurry stirring device below to receive the overflow, which can recover the excess overflow in the coating process and avoid waste.
  • a slurry stirring device for receiving overflow is provided below the paint support 5210 .
  • the slurry stirring device can be a stirring device in the related art, and the stirring device can drive blades through a driving motor for stirring.
  • the feeding mechanism 5000 includes: a supporting column 5100 , a supporting frame 5101 , and a lifting mechanism 560 .
  • the coating mechanism 520 is installed on the top of the support column 5100; the support frame 5101 is installed on the support column 5100 to slide up and down, and the support frame 5101 can carry the plate to be painted; the lifting mechanism 560 can drive the support frame 5101 to move up and down along the support column 5100 . It can be understood that after the plate 600 is transported, it is placed on the support frame 5101, and then the lifting mechanism 560 can drive the support frame 5101 to move upward along the support column 5100.
  • the paint mechanism 520 applies slurry to the plate 600
  • the transfer mechanism 540 will transfer the smeared plate to an inclined position, and the structure of this feeding mechanism 5000 is simple.
  • a plurality of boards 600 can be placed on the support frame 5101 in advance. First, the uppermost board 600 is lifted to a first preset height. After the uppermost board 600 is coated with slurry by the coating mechanism 520, the lifting mechanism 560 The supporting frame 5101 is driven to make the board 600 reach a second preset height, and the transfer mechanism 540 transfers the coated board to an inclined position, and then the coated board is taken away.
  • the sequential coating and transfer of multiple boards 600 can be realized, improving work efficiency.
  • the supporting frame 5101 can be a carrying board.
  • the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 .
  • the lead screw nut 5602 is arranged on the support frame 5101, and one end of the lead screw 5601 is rotatably connected to the paint bracket 5210, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support frame 5101, and the lifting motor 5603 moves with the lead screw 5601 Rotate with driving screw 5601.
  • the lifting motor 5603 drives the lead screw 5601 to rotate, and the lead screw 5601 can push the lead screw nut 5602 to rise and fall, so as to make the support frame 5101 rise and fall. In this way, a stable and reliable lifting movement can be provided.
  • the lifting motor 5603 and the leading screw 5601 can realize motion transmission through any one of a belt transmission mechanism, a gear set, and a chain transmission.
  • a belt transmission mechanism is set between the lifting motor 5603 and the leading screw 5601, and one end of the belt transmission mechanism The lifting motor 5603 is connected and the other end of the belt transmission mechanism is connected to the lead screw 5601.
  • the structure of the lifting mechanism 560 is not limited thereto.
  • Other mechanisms that can drive the support frame 5101 up and down can also be the lifting mechanism 560 of the present application.
  • the lifting mechanism 560 is a hydraulic rod. The telescopic movement of the rod can also drive the support frame 5101 to go up and down.
  • a plurality of limiting members 51011 are provided on the supporting frame 5101 , and the plurality of limiting members 51011 are distributed on at least three sides of the supporting frame 5101 .
  • the plurality of stoppers 51011 can stop against at least three sides of the plate 600 , thereby fixing the position of the plate 600 and avoiding displacement of the plate 600 .
  • it can not only play a limiting role but also reduce the cost; bit effect.
  • the plate coating device 2000 further includes a guide assembly 400
  • the guide assembly 400 includes a guide rod 4100 and a guide sleeve 4200 .
  • the guide sleeve 4200 is disposed on the support frame 5101
  • the guide rod 4100 is passed through the support frame 5101 and sleeved on the guide sleeve 4200
  • one end of the guide rod 4100 is connected to the paint support 5210 .
  • multiple sets of guide assemblies 400 are provided, and multiple sets of guide assemblies 400 are arranged on the paint support 5210 at intervals.
  • the guide assembly 400 is provided with three groups, and the three sets of guide assemblies 400 are located at three corner positions of the paint support 5210, while the lifting mechanism 560 is located at another corner position of the paint support 5210, using the lift mechanism 560 and the three sets of guide assemblies
  • the arrangement of 400 distributed at the four corners of the paint bracket 5210 is conducive to improving the stability of the entire structure.
  • the transfer drive assembly 54020 includes: two sets of transmission wheels 502 , a flexible transmission assembly 54021 , a thrust member 54022 , and a drive motor 54023 .
  • the two sets of drive wheels 502 are respectively arranged on both sides of the preset paint direction of the paint bracket 5210; each set of drive wheels 502 is provided with a flexible transmission assembly 54021;
  • the push piece 54022 can stop against the side of the plate to be coated away from the transfer seat 5401; the driving motor 54023 can drive the transmission wheel 502 to rotate, so as to drive the push piece 54022 on the flexible transmission assembly 54021 to drive the painted plate 600 Move to the transfer seat 5401.
  • a set of drive wheels 502 are respectively provided on the left and right sides of the paint support 5210, and each set of drive wheels 502 is two, each The two transmission wheels 502 of the group are provided with a flexible transmission assembly 54021, and the output shaft of the driving motor 54023 is connected to a transmission wheel 502, then the driving motor 54023 can drive the transmission wheel 502 to rotate, and then the flexible transmission assembly 54021 will rotate. , driving the resisting piece 54022 on the flexible transmission assembly 54021 to push the painted plate to move to the transfer seat 5401.
  • the transfer drive assembly 54020 is set to include two sets of transmission wheels 502, flexible transmission assembly 54021, thrust member 54022, and drive motor 54023. The structure is simple and the overall occupied volume is small, which is beneficial to save space.
  • the resisting member 54022 can be a column, a baffle or other fixed objects based on relative positions.
  • the flexible transmission component 54021 can be any one of a conveyor belt, a transmission chain, and a transmission rope.
  • the transmission wheel 502 can be any one of a synchronous pulley, a sprocket, and a sheave.
  • the transfer drive assembly 54020 also includes a connecting shaft 54024, one end of the connecting shaft 54024 is connected to a group of transmission wheels 502 and the other end of the connection shaft 54024 is connected to another group of transmission wheels 502, and the driving motor 54023 motion linkage connecting shaft 54024. That is to say, the driving motor 54023 transmits power to the two sets of transmission wheels 502 through the connecting shaft 54024, which can reduce the number of driving motors 54023 and reduce the cost. At the same time, the driving motor 54023 can drive two flexible transmission assemblies 54021 through the connecting shaft 54024. The synchronous movement avoids the deflection of the plate 600 caused by asynchronous driving on opposite sides of the plate 600 .
  • the driving motor 54023 can be connected to the shaft 54024 through a gear set.
  • the gear set includes at least a driving gear and a driven gear.
  • the driving gear is set on the output shaft of the driving motor 54023, and the driven gear is set on the connection On the shaft 54024, the connecting shaft 54024 can be driven to rotate.
  • the number of gears in the gear set is not limited thereto, and may be three, four, etc., and the output rotational speed transmitted from the driving motor 54023 to the connecting shaft 54024 can be adjusted through the gear set.
  • the transfer mechanism 540 further includes: a sliding shaft 5403, the guide part is configured as a guide groove 54011 on the transfer seat 5401, and the distance between the guide groove 54011 and the transfer seat 5401 is The distance between the sides of the paint bracket 5210 gradually decreases from bottom to top, and the sliding shaft 5403 is slidably arranged in the guide groove 54011.
  • the sliding shaft 5403 has a support member 54031 extending along the preset paint direction, and the transfer drive assembly 54020 In the process of driving the painted plate to move from the second preset height to the transfer seat 5401, the sliding shaft 5403 can rotate so that the support member 54031 always stops against the top side of the painted plate, that is to say, continue to refer to FIG. 15 From 16 to 16, during the process of moving the painted plate from the second preset height to the transfer seat 5401, the bottom side of the plate 600 always stops against the push piece 54022, and the top side stops against the support piece 54031, and the transfer drive When the component 54020 drives the plate 600 to move, the sliding shaft 5403 slides along the groove surface of the guide groove 54011.
  • the board 600 Since the distance between the guide groove 54011 and the side of the transfer seat 5401 away from the paint support 5210 gradually decreases from bottom to top, it can The board 600 is turned over into an inclined state.
  • the sliding shaft 5403 and the pushing member 54022 can provide good support for the board 600 and ensure the safety of the board 600 .
  • the support 54031 can stop the groove.
  • the paint support 5210 has a support portion 52102 away from the bottom of the guide groove 54011 in the vertical preset paint direction. height, the support portion 52102 stops against the bottom side of the painted board. It can be understood that, before the painted board is transferred to the third preset height, the push piece 54022 always stops against the bottom side of the painted board, and when the painted board reaches the third preset height, the painted board The bottom side of the plate will disengage from the push piece 54022, and at this time, the bottom side of the painted plate will stop against the support part 52102.
  • the transfer drive assembly 54020 pushes the board to reach the preset tilt position, it reaches the third preset height.
  • the bottom side of the board 600 starts to abut against the support part 52102, and the board 600 is supported by the support part 52102, so that the transfer drive assembly 54020 can be reset to prepare for the transfer of the next plate 600.
  • the supporting part 52102 can be a baffle, a column, a protrusion or a plate, etc. Referring to Fig. 16 and Fig. 17, the support part 52102 can be a baffle plate arranged at an angle.
  • the transfer mechanism 540 further includes: an elastic member 54040, one end of the elastic member 54040 is connected to the sliding shaft 5403 and the other end of the elastic member 54040 is connected to the transfer seat 5401
  • the elastic member 54040 can drive the sliding shaft 5403 to return to the bottom of the guide groove 54011.
  • the elastic member 54040 can make the sliding shaft 5403 return quickly.
  • the elastic member 54040 is a spring, which has a simple structure and low cost.
  • the two groups of transfer seats 5401 are arranged at intervals along the preset coating direction, and a space is formed between the two groups of transfer seats 5401 .
  • the preset coating direction as the left and right directions
  • the grabbing direction of the manipulator as the front and rear directions
  • the avoidance area is convenient for the manipulator to pass through and grab the plate.
  • the two sliding shafts 5403 there are two sliding shafts 5403, and the two sliding shafts 5403 are correspondingly arranged in the guide grooves 54011 of the two sets of transfer seats 5401, and a manipulator avoidance is formed between the two sliding shafts 5403 Area. That is to say, take the grabbing direction of the manipulator as the front and rear directions as an example. When the manipulator grabs the painted plate, the manipulator pushes the painted plate to move backward, so that the two sides of the painted plate and the two sliding shafts 5403 The supporting part 54031 is disengaged, and under the action of the elastic part 54040, the two sliding shafts 5403 are pulled down and reset quickly. Coating sheet.
  • the paint assembly 5300 includes: a paint unit 531 and a scraper mechanism 530 .
  • the coating unit 531 is located at one end of the coating support 5210 in the preset coating direction.
  • the coating unit 531 can move along the preset coating direction and apply slurry to the plate to be coated.
  • the coating unit 531 can spray the slurry along the preset coating direction through the spray nozzle. Set the coating direction to spread the slurry evenly on the board 600 .
  • the scraper mechanism 530 is movably arranged on the paint bracket 5210 along the preset paint direction to scrape off excess slurry on the sheet to be painted, in this way the thickness of the slurry on the sheet 600 can be ensured to be suitable, and the thickness of the sheet 600 can be ensured. paving quality.
  • the scraping mechanism 530 includes: a mounting seat 5303 , a plurality of scraping members 5301 , and a plurality of thickness adjustment members 5302 .
  • the mounting base 5303 is movably arranged on the paint bracket 5210; a plurality of scraping parts 5301 are arranged side by side along a direction perpendicular to the preset coating; a plurality of thickness adjustment parts 5302 are arranged on the mounting base 5303, and a plurality of thickness adjustment parts 5302 and multiple
  • Each scraping member 5301 is connected one by one to drive a plurality of scraping members 5301 to rise and fall to the same or different heights. That is to say, a plurality of thickness adjustment members 5302 cooperate with a plurality of scraper members 5301 to adjust the thickness of the slurry on the board 600 as required.
  • each scraping member 5301 can be raised and lowered to different heights to scrape the slurry on the board 600 into different thicknesses, so as to realize the refinement of the thickness of the slurry and adapt to the current uneven target construction surface.
  • multiple thickness adjusting parts 5302 drive multiple scraping parts 5301 to rise and fall to the same height, so as to ensure that the slurry on the plate 600 is scraped into a consistent thickness, which is suitable for the current smooth goal construction surface.
  • the scraping mechanism 530 is configured to include a mounting base 5303, a plurality of scraping parts 5301, and a plurality of thickness adjustment parts 5302, which can meet different usage requirements according to construction conditions and improve the adaptability of the scraping mechanism 530.
  • the scraper 5301 can be a scraper.
  • the thickness adjusting member 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping member 5301 to move so as to control the thickness of the slurry on the plate 600 with high precision.
  • a guide rail 5103 is provided on the paint support 5210 , and the installation seat 5303 is movably arranged on the guide rail 5103 , and the guide rail 5103 can provide guidance for the movement of the installation seat 5303 .
  • two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 are respectively slidingly fitted with the two ends of the mounting base 5303. stability.
  • at least one group of guide rails 5103 extends out of the paint bracket 5210, and the scraper mechanism 530 has an avoidance position.
  • the scraper mechanism 530 is located on the extension end of the guide rail 5103 and outside the paint bracket 5210, so as to It plays an avoidance role, ensuring that the plate 600 can be turned over from above the paint support 5210 along the transfer seat 5401 to an inclined state.
  • the paint support 5210 is provided with a scraper driving mechanism (not shown in the figure), and the scraper driving mechanism is connected to the mounting base 5303 to drive the scraper mechanism 530 to move.
  • the scraping driving mechanism can be any driving structure such as a linear module, a telescopic cylinder, an electric push rod, etc., so as to provide a stable driving effect.
  • the structure of other driving mounts 5303 can be the scraping driving mechanism of the present application, which will not be repeated here.
  • the paint unit 531 is set on the paint support 5210 through a multi-degree-of-freedom robot arm 60, and the multi-degree-of-freedom robot arm 60 is used to drive the paint unit 531 to perform paint operations.
  • the multi-degree-of-freedom robot arm 60 can be a four-degree-of-freedom robot arm, which can drive the coating unit 531 to move laterally, vertically, rotate around a vertical axis, and lift.
  • the multi-degree-of-freedom manipulator 60 can also be a manipulator with more than four degrees of freedom, which will not be repeated here.
  • the multi-degree-of-freedom robotic arm 60 is a scara robotic arm, and high-precision coating of fillers can be achieved through the high pose accuracy of the scara robotic arm.
  • a plate coating device 2000 includes: a coating mechanism 520 , a transfer mechanism 540 , a feeding mechanism 5000 , and a guide assembly 400 .
  • the paint mechanism 520 includes a paint bracket 5210 and a paint assembly 5300 .
  • the coating bracket 5210 is in the shape of a door, and one end of the coating bracket 5210 along the preset coating direction is provided with a gap 52101.
  • a gap is formed between the panel to be coated and the coating bracket 5210.
  • the paint support 5210 is located below the side of the notch 52101 and is provided with a slurry stirring device for receiving overflow.
  • the paint assembly 5300 can move relative to the paint support 5210 along a preset paint direction.
  • the plate 600 is a tile, and the grout is tile glue.
  • the paint assembly 5300 includes: a paint unit 531 and a scraper mechanism 530 .
  • the coating unit 531 is located at one end of the coating support 5210 in the preset coating direction.
  • the coating unit 531 can move along the preset coating direction and apply slurry to the plate to be coated.
  • the coating unit 531 can spray the slurry along the preset coating direction through the spray nozzle. Set the coating direction to spread the slurry evenly on the board 600 .
  • the scraper mechanism 530 is movably arranged on the paint bracket 5210 along the preset paint direction to scrape off excess slurry on the sheet to be painted, in this way the thickness of the slurry on the sheet 600 can be ensured to be suitable, and the thickness of the sheet 600 can be ensured. paving quality.
  • the scraping mechanism 530 includes: a mounting base 5303 , a plurality of scraping components 5301 , and a plurality of thickness adjustment components 5302 .
  • the mounting base 5303 is movably arranged on the paint bracket 5210; a plurality of scraping parts 5301 are arranged side by side along a direction perpendicular to the preset coating; a plurality of thickness adjustment parts 5302 are arranged on the mounting base 5303, and a plurality of thickness adjustment parts 5302 and multiple
  • Each scraping member 5301 is connected one by one to drive a plurality of scraping members 5301 to rise and fall to the same or different heights.
  • the thickness adjusting part 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping part 5301 to move so as to control the thickness of the slurry on the board 600 with high precision.
  • a guide rail 5103 is provided on the paint support 5210, and the installation seat 5303 is movably arranged on the guide rail 5103, and the guide rail 5103 can provide guidance for the movement of the installation seat 5303.
  • Two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 are slidingly matched with the two ends of the mounting base 5303 respectively.
  • the transfer mechanism 540 includes a transfer base 5401 , a transfer drive assembly 54020 , a slide shaft 5403 , and an elastic member 54040 .
  • the transfer base 5401 is located on the side of the paint support 5210 perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support 5210.
  • the transfer base 5401 is provided with a space for feeding and unloading.
  • the transfer driving assembly 54020 includes: two sets of transmission wheels 502 , a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
  • the two sets of drive wheels 502 are respectively arranged on both sides of the preset paint direction of the paint bracket 5210; each set of drive wheels 502 is provided with a flexible transmission assembly 54021;
  • the push piece 54022 can stop against the side of the plate to be coated away from the transfer seat 5401;
  • the driving motor 54023 can drive the transmission wheel 502 to rotate, so as to drive the push piece 54022 on the flexible transmission assembly 54021 to drive the painted plate 600 Move to the transfer seat 5401.
  • the flexible transmission assembly 54021 can be a conveyor belt.
  • the transfer drive assembly 54020 also includes a connecting shaft 54024, one end of the connecting shaft 54024 is connected to one set of transmission wheels 502 and the other end of the connecting shaft 54024 is connected to another set of transmission wheels 502, and the driving motor 54023 moves in conjunction with the connecting shaft 54024.
  • the driving motor 54023 can be connected to the shaft 54024 through a gear train motion linkage.
  • the guide portion is formed into a guide groove 54011 in the transfer seat 5401, and the distance between the guide groove 54011 and the side of the transfer seat 5401 away from the paint support 5210 gradually decreases from bottom to top, and the sliding shaft 5403 is arranged in the guide groove 54011.
  • 5403 has a support member 54031.
  • the sliding shaft 5403 can rotate so that the support member 54031 always stops against the top side of the painted plate side.
  • the paint bracket 5210 has a support portion 52102 that is away from the bottom of the guide groove 54011 in the vertical preset paint direction.
  • the transfer drive assembly 54020 drives the painted plate to move to the third preset height on the transfer seat 5401, the support portion 52102 stops. Paint the bottom side of the sheet.
  • the elastic member 54040 is a spring. One end of the elastic member 54040 is connected to the sliding shaft 5403 and the other end of the elastic member 54040 is connected to the transfer seat 5401. When the painted plate is taken away at the third preset height of the transfer seat 5401, the elastic member 54040 can drive the sliding The shaft 5403 returns to the bottom of the guide groove 54011.
  • the two groups of transfer seats 5401 There are two groups of transfer seats 5401, and the two groups of transfer seats 5401 are arranged at intervals along the preset paint direction. An air-avoiding area is formed between the two groups of transfer seats 5401. There are two sliding shafts 5403, and the two sliding shafts 5403 are correspondingly arranged on two sides. In the guide groove 54011 of the group transfer base 5401 , a manipulator avoidance area is formed between the two sliding shafts 5403 .
  • the feeding mechanism 5000 can send the board to be coated to a first preset height for the coating assembly 5300 to coat the board to be coated with slurry, and can send the coated board to a second preset height for the transfer drive assembly 54020 sends the painted plate to the transfer seat 5401.
  • the feeding mechanism 5000 includes: a supporting column 5100 , a supporting frame 5101 , and a lifting mechanism 560 .
  • the coating mechanism 520 is installed on the top of the support column 5100; the support frame 5101 is installed on the support column 5100 to slide up and down, and the support frame 5101 can carry the plate to be painted; the lifting mechanism 560 can drive the support frame 5101 to move up and down along the support column 5100 .
  • the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 .
  • the lead screw nut 5602 is arranged on the support frame 5101, and one end of the lead screw 5601 is rotatably connected to the paint bracket 5210, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support frame 5101, and the lifting motor 5603 moves with the lead screw 5601 Rotate with driving screw 5601.
  • the lifting motor 5603 and the leading screw 5601 are provided with a belt transmission mechanism, one end of the belt transmission mechanism is connected to the lifting motor 5603 and the other end of the belt transmission mechanism is connected to the leading screw 5601.
  • the supporting frame 5101 is provided with a plurality of limiting parts 51011, and the plurality of limiting parts 51011 are distributed on three sides of the supporting frame 5101, and there is one limiting part 51011 on each side of the supporting frame 5101.
  • the guide assembly 400 includes a guide rod 4100 and a guide sleeve 4200 .
  • the guide sleeve 4200 is disposed on the support frame 5101 , the guide rod 4100 is passed through the support frame 5101 and sleeved on the guide sleeve 4200 , and one end of the guide rod 4100 is connected to the paint support 5210 .
  • the lifting stability of the support frame 5101 can be improved.
  • the panel laying device 3000 includes: the panel coating device 2000 as mentioned above; the panel laying equipment 1000, and the panel laying equipment 1000 can take out the painted material from the avoidance area The board and lay the painted board on the preset position of the work surface.
  • the board laying equipment 1000 may include a first manipulator 310 and a grabbing device 320, the first manipulator 310 controls the grabbing device 320 to grab the painted board and lay the painted board on a preset position on the working surface.
  • the first manipulator 310 controls the grasping device 320 to grab the painted plate 600 in an inclined state, and then lifts the plate 600 upwards and transfers it to the working surface. 600 sheets are paved.
  • the panel laying device 3000 of the embodiment of the present application by setting the panel coating device 2000, it is possible to apply slurry to the panel and transfer the coated panel to an inclined state, so that the panel laying equipment 1000 can grab the coated panel. It can improve the efficiency of laying and pasting the board 600, and is beneficial to realize automatic operation.
  • the grabbing device 320 may be a claw mechanism or a suction cup mechanism to grab the painted board.

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

A sheet paving device (1000), comprising: a depth camera (20) used for acquiring construction surface information, first position information of a plate (600) to be paved during a paving process, and second position information of said plate (600) after the pavement; a travelling chassis (10) used for moving to a paving start position according to the construction surface information; a paving manipulator (30) comprising a first mechanical arm (310) and a grabbing apparatus (320), the grabbing apparatus (320) being used for grabbing said plate (600), and the first mechanical arm (310) being used for controlling the grabbing apparatus (320) to pave said plate (600) grabbed on a construction surface according to the first position information; and an adjustment manipulator (40) comprising a second mechanical arm (410) and an adjustment apparatus (420), the second mechanical arm (420) being used for controlling the adjustment apparatus (420) to adjust the position of said plate (600) after the pavement according to the second position information. A paving method using the sheet paving device (1000), a plate coating apparatus, and a sheet paving apparatus (3000) are further provided. The sheet paving device can adjust in real time the position of an object to be paved during the paving process, thereby improving the paving quality.

Description

板料铺贴设备、铺贴方法、板材涂料装置及板料铺贴装置Board laying equipment, laying method, board coating device, and board laying device
本申请要求在2021年06月16日提交中国专利局、申请号为202110666224.6的中国专利申请的优先权,要求在2021年06月16日提交中国专利局、申请号为202110666263.6的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on June 16, 2021 with the application number 202110666224.6, and claims the priority of the Chinese patent application submitted to the China Patent Office on June 16, 2021 with the application number 202110666263.6 Right, the entire content of the above application is incorporated in this application by reference.
技术领域technical field
本申请涉及建筑施工设备技术领域,例如涉及一种板料铺贴设备、铺贴方法、板材涂料装置及板料铺贴装置。The present application relates to the technical field of building construction equipment, for example, to a panel laying equipment, a laying method, a panel coating device and a panel laying device.
背景技术Background technique
墙砖铺贴机器人在实际应用过程中,墙砖铺贴机器人受现场环境影响较大,机器人本身仅能保证铺贴完成面的全局平整度和垂直度。受限于重力的影响,墙砖铺贴过程中十分依赖每块砖支撑砖上边缘的平整度,而机器人不具备实时调节能力,无法保证铺贴质量。In the actual application process of the wall tile laying robot, the wall tile laying robot is greatly affected by the site environment, and the robot itself can only guarantee the global flatness and verticality of the finished surface. Due to the influence of gravity, the process of laying wall tiles is very dependent on the flatness of the upper edge of each brick support brick, and the robot does not have the ability to adjust in real time, so the quality of the laying cannot be guaranteed.
发明内容Contents of the invention
本申请实施例提出一种板料铺贴设备。The embodiment of the present application proposes a panel laying equipment.
本申请实施例还提出一种板料铺贴设备的铺贴方法,以应用上述板料铺贴设备。The embodiment of the present application also proposes a paving method of the sheet material paving and pasting equipment, so as to apply the above-mentioned sheet material paving and pasting equipment.
本申请实施例的板料铺贴设备,包括:深度相机,所述深度相机用于获取施工面信息、待铺板材在铺贴过程中的第一位置信息、待铺板材在铺贴后的第二位置信息;行走底盘,所述行走底盘用于根据所述施工面信息移动到起始铺贴位置;铺贴机械手,所述铺贴机械手包括第一机械臂和抓取装置,所述第一机械臂设于所述行走底盘,所述抓取装置设于所述第一机械臂的末端,所述抓取装置用于抓放待铺板材,所述第一机械臂用于根据所述第一位置信息控制所述抓取装置将抓取的所述待铺板材铺贴于施工面上;调整机械手,所述调整机械手包括第二机械臂和调整装置,所述第二机械臂设于所述行走底盘,所述调整装置设于所述第二机械臂的末端,所述第二机械臂用于根据所述第二位置信息控制所述调整装置调整铺贴后的所述待铺板材的位置。The panel paving equipment in the embodiment of the present application includes: a depth camera, the depth camera is used to obtain the construction surface information, the first position information of the panel to be paved during the paving process, and the first position information of the panel to be paved after paving Two position information; the walking chassis, the walking chassis is used to move to the initial paving position according to the construction surface information; the paving manipulator, the paving manipulator includes a first mechanical arm and a grabbing device, the first The mechanical arm is arranged on the walking chassis, the grabbing device is arranged at the end of the first robotic arm, the grabbing device is used to grab and place the board to be paved, and the first robotic arm is used to A position information controls the grasping device to lay the grasped board to be paved on the construction surface; adjust the manipulator, and the adjustment manipulator includes a second manipulator and an adjustment device, and the second manipulator is arranged on the The walking chassis, the adjustment device is arranged at the end of the second mechanical arm, and the second mechanical arm is used to control the adjustment device to adjust the position of the board to be paved after paving according to the second position information. Location.
本申请实施例的一种板料铺贴设备的铺贴方法,包括以下步骤:深度相机获取施工面的施工面信息,控制行走底盘运动到施工面的起始铺贴位置;第一 机械臂控制抓取装置抓取并铺贴待铺板材,所述深度相机实时获取待铺板材在铺贴过程中的第一位置信息,所述第一机械臂根据所述第一位置信息铺贴所述待铺板材;所述深度相机获取所述待铺板材在铺贴后的第二位置信息,第二机械臂根据所述第二位置信息控制调整装置调整铺贴后的所述待铺板材的位置。A paving method of sheet material paving equipment according to an embodiment of the present application includes the following steps: the depth camera obtains the construction surface information of the construction surface, and controls the walking chassis to move to the initial paving position of the construction surface; the first mechanical arm controls The grabbing device grabs and lays the board to be paved, the depth camera obtains the first position information of the board to be paved in real time during the paving process, and the first mechanical arm lays the board to be paved according to the first position information laying boards; the depth camera acquires second position information of the boards to be paved after paving, and the second mechanical arm controls the adjustment device to adjust the position of the boards to be paved after paving according to the second position information.
本申请实施例还旨在提出一种板料铺贴装置,以应用板材涂料设备。The embodiment of the present application is also intended to provide a panel laying device to apply panel coating equipment.
本申请实施例的板材涂料装置,包括:涂料机构,所述涂料机构包括涂料支架和涂料组件,所述涂料组件能相对所述涂料支架沿着预设涂料方向运动;转移机构,所述转移机构包括转移座和转移驱动组件,所述转移座沿着垂直于所述预设涂料方向的方向位于所述涂料支架的一侧,且具有相对于所述涂料支架向外倾斜设置的引导部,所述转移座上设有供取料的避空区;供料机构,所述供料机构能将待涂料板材送至第一预设高度,以供所述涂料组件给待涂料板材涂覆浆料,以及能将已涂料板材送至第二预设高度,以供所述转移驱动组件将已涂料板材沿着所述引导部送至所述转移座上。The panel coating device of the embodiment of the present application includes: a coating mechanism, the coating mechanism includes a coating bracket and a coating assembly, and the coating assembly can move relative to the coating bracket along a preset coating direction; a transfer mechanism, the transfer mechanism It includes a transfer seat and a transfer drive assembly, the transfer seat is located on one side of the paint support along a direction perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support, the The transfer seat is provided with an avoidance area for feeding and taking materials; a feeding mechanism, the feeding mechanism can send the plate to be coated to a first preset height, so that the coating component can coat the plate to be coated with slurry , and the painted plate can be sent to a second preset height, so that the transfer driving assembly can send the painted plate to the transfer seat along the guide portion.
根据本申请实施例的板料铺贴装置,包括:如前文所述的板材涂料装置;板料铺贴设备,所述板料铺贴设备能从所述避空区取出已涂料板材并将已涂料板材铺贴到作业面的预设位置上。The sheet material laying device according to the embodiment of the present application includes: the sheet material coating device as described above; the sheet material laying equipment, and the sheet material laying equipment can take out the painted sheet material from the avoidance area and The paint sheet is laid on the preset position of the work surface.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:
图1为本申请的实施例中板料铺贴设备的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of sheet material paving equipment in the embodiment of the present application;
图2为本申请的实施例中板料铺贴设备的俯视图;Fig. 2 is the top view of sheet material laying equipment in the embodiment of the present application;
图3为图1的III处局部放大示意图;Fig. 3 is a partial enlarged schematic diagram of III of Fig. 1;
图4为本申请的实施例中涂料装置的部分立体结构示意图;Fig. 4 is the partial three-dimensional structure schematic diagram of coating device in the embodiment of the present application;
图5为图4的V处局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of V in Fig. 4;
图6为本申请的实施例中涂料装置的部分主视图;Fig. 6 is the partial front view of coating device in the embodiment of the present application;
图7为本申请的实施例中倾角调整机构的内部结构示意图;FIG. 7 is a schematic diagram of the internal structure of the inclination adjustment mechanism in an embodiment of the present application;
图8为本申请实施例的板料铺贴设备的铺贴方法的流程框图一;Fig. 8 is a block diagram 1 of the paving method of the sheet material paving equipment according to the embodiment of the present application;
图9为本申请实施例的板料铺贴设备的铺贴方法的流程框图二;Fig. 9 is the flow chart II of the paving method of the sheet material paving equipment according to the embodiment of the present application;
图10为本申请的实施例中板材涂料装置的立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the plate coating device in the embodiment of the present application;
图11为本申请的实施例中板材涂料装置的部分结构的主视图;Fig. 11 is the front view of the partial structure of plate coating device in the embodiment of the present application;
图12为本申请的实施例中板材涂料装置的另一立体结构示意图;Fig. 12 is another three-dimensional structural schematic diagram of the plate coating device in the embodiment of the present application;
图13为本申请的实施例中板材涂料装置的俯视图;Fig. 13 is the plan view of plate coating device in the embodiment of the present application;
图14为本申请的实施例中板材涂料装置的又一示意图;Fig. 14 is another schematic diagram of the plate coating device in the embodiment of the present application;
图15为图10的VI处局部放大示意图;Fig. 15 is a partially enlarged schematic diagram at VI of Fig. 10;
图16为本申请实施例中板材转移至倾斜状态过程中的示意图一;Figure 16 is a schematic diagram 1 of the process of transferring the board to the inclined state in the embodiment of the present application;
图17为本申请实施例中板材转移至倾斜状态过程中的示意图二;Fig. 17 is the second schematic diagram of the process of transferring the plate to the inclined state in the embodiment of the present application;
图18为本申请实施例中板料铺贴装置抓取板材的示意图一;Fig. 18 is a schematic diagram 1 of grabbing the board by the board laying device in the embodiment of the present application;
图19为本申请实施例中板料铺贴装置抓取板材的示意图二;Fig. 19 is a second schematic diagram of the sheet material paving device grabbing the sheet material in the embodiment of the present application;
图20为本申请实施例中板料铺贴装置抓取板材的示意图三;Fig. 20 is a schematic diagram 3 of the panel laying device grabbing the panel in the embodiment of the present application;
图21为本申请实施例中板料铺贴装置抓取板材的示意图四。Fig. 21 is a schematic diagram 4 of grabbing the board by the board laying device in the embodiment of the present application.
附图标记:Reference signs:
1000、板料铺贴设备;1000. Sheet laying equipment;
10、行走底盘;110、底盘主体;120、回转机构;130、升降机构;140、行走轮;150、地撑机构;1501、地撑杆;10. Walking chassis; 110. Chassis main body; 120. Rotary mechanism; 130. Lifting mechanism; 140. Traveling wheels; 150. Ground support mechanism; 1501. Ground support rod;
20、深度相机;20. Depth camera;
30、铺贴机械手;310、第一机械臂;320、抓取装置;600、待铺板材;30. Paving manipulator; 310. First robotic arm; 320. Grabbing device; 600. Plate to be paved;
40、调整机械手;410、第二机械臂;420、调整装置;40. Adjusting the manipulator; 410. The second manipulator; 420. Adjusting the device;
4201、倾角调整机构;4201. Inclination adjustment mechanism;
42011、推面;401、阶梯面;402、连接斜面;42022、基面;42011, pushing surface; 401, stepped surface; 402, connecting slope; 42022, base surface;
421、座体件;4211、容纳腔;4212、滑道;422、调节件;423、驱动件;4231、驱动电机;4232、驱动螺母;4233、驱动丝杠;4234、挠性传动件;4235、支撑螺母;421, seat body part; 4211, accommodation chamber; 4212, slideway; 422, adjustment part; 423, driving part; 4231, driving motor; 4232, driving nut; 4233, driving screw; 4234, flexible transmission part; 4235 , support nut;
4202、平整度调整机构;4202. Flatness adjustment mechanism;
4203、转杆;4203, rotating rod;
50、涂料装置;50. Coating device;
510、定位机构;5101、支撑架;5102、机架;5103、导轨;510, positioning mechanism; 5101, support frame; 5102, rack; 5103, guide rail;
520、涂料机构;520. Coating mechanism;
530、刮料机构;5301、刮料件;5302、厚度调整件;5303、安装座;530, scraping mechanism; 5301, scraping piece; 5302, thickness adjustment piece; 5303, mounting seat;
540、转移机构;5401、转移座;54011、导向槽;5402、驱动组件;54021、挠性传动组件;501、挠性件;502、传动轮;54022、抵推件;54023、驱动电 机;5403、滑动轴;54031、支撑件;540. Transfer mechanism; 5401. Transfer seat; 54011. Guide groove; 5402. Drive assembly; 54021. Flexible transmission assembly; 501. Flexible member; 502. Drive wheel; , sliding shaft; 54031, support piece;
550、储料机构;560、提升机构;5601、丝杠;5602、丝杠螺母;5603、升降电机;550, material storage mechanism; 560, lifting mechanism; 5601, leading screw; 5602, leading screw nut; 5603, lifting motor;
60、多自由度机械臂;600、待铺板材。60. Multi-degree-of-freedom mechanical arm; 600. Plates to be paved.
2000、板材涂料装置;2000. Plate coating device;
520、涂料机构;520. Coating mechanism;
5210、涂料支架;52101、缺口;52102、支撑部;5103、导轨;5210, paint bracket; 52101, notch; 52102, support part; 5103, guide rail;
5300、涂料组件;531、涂料单元;530、刮料机构;5303、安装座;5301、刮料件;5302、厚度调整件;5300, coating component; 531, coating unit; 530, scraping mechanism; 5303, mounting seat; 5301, scraping piece; 5302, thickness adjustment piece;
540、转移机构;540. Transfer agency;
5401、转移座;54011、导向槽;5401, transfer seat; 54011, guide groove;
5403、滑动轴;54031、支撑件;5403, sliding shaft; 54031, support piece;
54040、弹性件;54040, elastic parts;
54020、转移驱动组件;502、传动轮;54021、挠性传动组件;54022、抵推件;54023、驱动电机;54024、连接轴;54020, transfer drive assembly; 502, transmission wheel; 54021, flexible transmission assembly; 54022, thrust piece; 54023, drive motor; 54024, connecting shaft;
5000、供料机构;5000. Feeding mechanism;
5100、支撑柱;5100, support column;
5101、支撑架;51011、限位件;5101, support frame; 51011, limit piece;
560、提升机构;5601、丝杠;5602、丝杠螺母;5603、升降电机;560, lifting mechanism; 5601, leading screw; 5602, leading screw nut; 5603, lifting motor;
400、导向组件;4100、导向杆;4200、导向套;400, guide assembly; 4100, guide rod; 4200, guide sleeve;
60、多自由度机械臂;1000、板料铺贴设备;3000、板料铺贴装置;310、第一机械手;320、抓取装置。600、板材。60. Multi-degree-of-freedom robotic arm; 1000. Sheet material laying and pasting equipment; 3000. Sheet material laying and pasting device; 310. First manipulator; 320. Grabbing device. 600, plate.
具体实施方式detailed description
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, and are only for explaining the present application, and should not be construed as limiting the present application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描 述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and "circumferential" are based on the attached The orientation or positional relationship shown in the figure is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be interpreted as a reference to this application. Application Restrictions.
此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征,用于区别描述特征,无顺序之分,无轻重之分。In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of these features, which are used to describe the features differently, without order or importance.
在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present application, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
下面结合附图,描述本申请实施例的板料铺贴设备1000。The panel laying equipment 1000 of the embodiment of the present application will be described below with reference to the accompanying drawings.
如图1所示,根据本申请实施例的板料铺贴设备1000,包括:行走底盘10、深度相机20、铺贴机械手30、调整机械手40。As shown in FIG. 1 , the panel laying equipment 1000 according to the embodiment of the present application includes: a walking chassis 10 , a depth camera 20 , a laying manipulator 30 , and an adjusting manipulator 40 .
深度相机20可以为深度视觉相机,用于获取施工面信息、待铺板材在铺贴过程中的第一位置信息、待铺板材在铺贴后的第二位置信息。可以理解为,板料铺贴设备1000可以预先设定一完成面,视觉相机20可以根据全局的施工面三维测量,计算完成面与施工面的全局深度,以获取施工面信息,进而控制行走底盘10移动至铺贴的起始位置。深度相机20也可以检测铺贴过程中待铺板材600与施工面或定位板材的位置和预设姿态的偏差,以获取第一位置信息。待铺板材600铺贴后最终构成完成面,在待铺板材600铺贴后,视觉相机20可以检测铺贴后的待铺板材600与相邻的已铺板材的之间高低差和砖缝的宽度,以获取第二位置信息,从而实现完成面的质量检测。The depth camera 20 may be a depth vision camera, which is used to obtain construction surface information, first position information of the board to be paved during the paving process, and second position information of the board to be paved after paving. It can be understood that the panel laying equipment 1000 can pre-set a completed surface, and the visual camera 20 can calculate the global depth between the completed surface and the construction surface according to the three-dimensional measurement of the global construction surface, so as to obtain the information of the construction surface, and then control the walking chassis 10 Move to the starting position of the paving. The depth camera 20 can also detect the deviation of the position and preset posture between the board to be paved 600 and the construction surface or positioning board during the laying process, so as to obtain the first position information. After the board to be paved 600 is paved, the finished surface is finally formed. After the board to be paved 600 is paved, the visual camera 20 can detect the difference in height between the board to be paved 600 and the adjacent paved board and the gap between the bricks. Width, to obtain the second position information, so as to realize the quality inspection of the finished surface.
行走底盘10根据施工面信息移动到起始铺贴位置,也就是说,行走底盘10进入到施工区域后,通过自身导航定位移动到施工面附近,然后通过视觉相机20获取的施工面信息,可以实现对行走底盘10的精准定位,保证第一块待铺板材的准确铺贴。The walking chassis 10 moves to the initial paving position according to the construction surface information, that is to say, after the walking chassis 10 enters the construction area, it moves to the vicinity of the construction surface through its own navigation and positioning, and then the construction surface information obtained by the visual camera 20 can be Accurate positioning of the walking chassis 10 is realized to ensure accurate paving of the first board to be paved.
铺贴机械手30包括第一机械臂310和抓取装置320,第一机械臂310设于行走底盘10,抓取装置320设于第一机械臂310的末端,抓取装置320用于抓放待铺板材600,第一机械臂310根据施工面信息、第一位置信息控制抓取装置320将抓取的待铺板材600铺贴于施工面上。通过深度相机20实时获取施工面信息和待铺板材600的第一位置信息后,第一机械臂310可以驱动抓取装置320将待铺板材600准确铺贴在施工面上,参考上文所述,视觉相机20在获取待铺 板材600的第一位置信息后,可以控制第一机械臂310的自由度调整抓取装置320的位置,保证待铺板材600的铺贴位置很正,不会发生偏斜。而且由于深度相机20可以实时在线获取信息,因此可以保证每个待铺板材600的铺贴位置都很准确。The paving manipulator 30 includes a first mechanical arm 310 and a grabbing device 320, the first robotic arm 310 is arranged on the walking chassis 10, the grabbing device 320 is arranged at the end of the first robotic arm 310, and the grabbing device 320 is used for grabbing and placing For laying the board 600, the first robotic arm 310 controls the grasping device 320 to lay the grasped board 600 to be laid on the construction surface according to the construction surface information and the first position information. After obtaining the construction surface information and the first position information of the board to be paved 600 in real time through the depth camera 20, the first robotic arm 310 can drive the grabbing device 320 to accurately lay the board to be paved 600 on the construction surface, as described above , after the visual camera 20 obtains the first position information of the board to be paved 600, it can control the degree of freedom of the first mechanical arm 310 to adjust the position of the grabbing device 320, so as to ensure that the paving position of the board to be paved 600 is very correct and will not occur. skewed. And because the depth camera 20 can obtain information online in real time, it can ensure that the laying position of each board 600 to be laid is very accurate.
调整机械手40包括第二机械臂410和调整装置420,第二机械臂410设于行走底盘10,调整装置420设于第二机械臂410的末端,第二机械臂410根据第二位置信息控制调整装置420调整已铺板材的位置。通过深度相机20实时在线获取铺贴后的待铺板材600的第二位置信息后,就可以知道铺贴后的待铺板材600与相邻的已铺板材的板面的高低差和倾角偏差,第二机械臂410可以驱动调整装置420调整铺贴后的待铺板材的位置,可以实现更高一级的位置精度调整,保证相邻的两个板材的安装位置可以满足完成面的质量要求。而且由于深度相机20可以实时在线获取信息,因此可以保证相邻两个板材都能满足质量要求。The adjustment manipulator 40 includes a second manipulator 410 and an adjustment device 420, the second manipulator 410 is arranged on the walking chassis 10, the adjustment device 420 is arranged at the end of the second manipulator 410, and the second manipulator 410 is controlled and adjusted according to the second position information Device 420 adjusts the position of the laid boards. After obtaining the second position information of the board to be paved 600 after paving and pasting online in real time through the depth camera 20, the height difference and inclination angle deviation between the board to be paved 600 after paving and the surface of the adjacent paved board can be known, The second mechanical arm 410 can drive the adjustment device 420 to adjust the position of the board to be paved after paving, which can achieve a higher level of position accuracy adjustment and ensure that the installation positions of two adjacent boards can meet the quality requirements of the finished surface. Moreover, since the depth camera 20 can obtain information online in real time, it can be ensured that two adjacent plates can meet the quality requirements.
根据本申请实施例的板料铺贴设备1000,通过设置深度相机20可以实时在线获取施工面信息、待铺板材在铺贴过程中的第一位置信息、待铺板材在铺贴后的第二位置信息。行走底盘10通过施工面信息可以实现起始铺贴位置的精准定位。第一机械臂310和抓取装置320根据待铺板材在铺贴过程中的第一位置信息可以实现待铺板材600的准确铺贴。第二机械臂410和调整装置420通过待铺板材在铺贴后的第二位置信息可以调整铺贴后的待铺板材600的位置,保证铺贴精度和铺贴完成面的质量。整个板料铺贴设备1000的自动化程度高,可以保证铺贴准确性,提升铺贴质量,同时铺贴机械手30的铺贴和调整机械手40的调整可同时进行,两者互不干扰,可以提高板料铺贴设备1000的工作效率。According to the board material paving equipment 1000 of the embodiment of the present application, by setting the depth camera 20, the construction surface information, the first position information of the board to be paved during the paving process, and the second position information of the board to be paved after paving can be obtained online in real time. location information. The walking chassis 10 can realize the precise positioning of the initial paving position through the information of the construction surface. The first mechanical arm 310 and the grabbing device 320 can realize accurate laying of the board to be paved 600 according to the first position information of the board to be paved during the paving process. The second mechanical arm 410 and the adjustment device 420 can adjust the position of the board to be paved 600 after paving according to the second position information of the board to be paved after paving, so as to ensure the accuracy of paving and the quality of the finished surface. The entire panel laying equipment 1000 has a high degree of automation, which can ensure the accuracy of laying and improve the quality of laying. At the same time, the laying and laying of the laying manipulator 30 and the adjustment of the adjustment manipulator 40 can be carried out at the same time. The two do not interfere with each other, which can improve The working efficiency of the sheet laying equipment 1000.
本申请实施例提出一种板料铺贴设备,所述板料铺贴设备能够在铺贴过程中实时调整待铺贴对象的位置,提高铺贴质量。The embodiment of the present application proposes a panel paving and pasting equipment, which can adjust the position of the object to be paved and pasted in real time during the paving and pasting process, so as to improve the quality of paving and pasting.
一些实施例中,如图1所示,行走底盘10可以包括底盘主体110和回转机构120,回转机构120包括回转台(图未示出)和回转驱动件(图未示出)。回转台可转动地设置在底盘主体110上,铺贴机械手30和调整机械手40均安装在回转台上。回转驱动件用于驱动回转台相对底盘主体110转动。可以理解为,当板料铺贴设备1000沿某一方向铺贴作业时,先由铺贴机械手30铺贴待铺板材600,再由调整机械手40调整待铺板材600的位置;而当板料铺贴设备1000反向移动进行铺贴作业时,回转驱动件可驱动回转台转动,从而保证同样可以是先由铺贴机械手30铺贴待铺板材600,再由调整机械手40调整待铺板材600 的位置。In some embodiments, as shown in FIG. 1 , the walking chassis 10 may include a chassis body 110 and a slewing mechanism 120 , and the slewing mechanism 120 includes a slewing table (not shown in the figure) and a slewing drive (not shown in the figure). The turntable is rotatably arranged on the chassis main body 110, and the paving manipulator 30 and the adjustment manipulator 40 are both installed on the turntable. The rotary driving member is used to drive the rotary table to rotate relative to the chassis main body 110 . It can be understood that when the panel paving equipment 1000 is paving in a certain direction, the paving manipulator 30 first paves the panel 600 to be paved, and then the adjusting manipulator 40 adjusts the position of the panel 600 to be paved; When the paving equipment 1000 moves in the reverse direction to carry out the paving operation, the rotary driving part can drive the rotary table to rotate, so as to ensure that the paving manipulator 30 can firstly pave the board to be paved 600, and then adjust the manipulator 40 to adjust the board to be paved 600 s position.
也就是说,通过设置回转机构120和将回转机构120设置成包括回转台和回转驱动件,可以提高板料铺贴设备1000整体的适应性,满足不同工况的使用需求。That is to say, by providing the rotary mechanism 120 and setting the rotary mechanism 120 to include a rotary table and a rotary driving part, the overall adaptability of the panel laying equipment 1000 can be improved to meet the use requirements of different working conditions.
一些实施例中,回转驱动件可以为旋转气缸、旋转液缸、旋转电机中的任一种,采用该种回转驱动件结构简单,控制方便。In some embodiments, the rotary driving part can be any one of a rotary cylinder, a rotary hydraulic cylinder, and a rotary motor. The structure of this rotary driving part is simple and the control is convenient.
一些实施例中,如图1所示,回转台的转轴竖向设置,铺贴机械手30和调整机械手40安装在回转台的相对两侧或同一侧。例如,铺贴机械手30设在回转台的左侧,调整机械手40设在回转台的右侧,板料铺贴设备1000沿自右向左的方向铺贴时,先通过铺贴机械手30铺贴待铺板材600,再通过调整机械手40调整已铺对象,通过将铺贴机械手30和调整机械手40设置在回转台的相对两侧,可以避免两个机械手操作时发生干涉。又例如,铺贴机械手30和调整机械手40共同设在回转台的左侧或右侧,同样可以避免两个机械手操作时发生干涉。In some embodiments, as shown in FIG. 1 , the rotating shaft of the turntable is arranged vertically, and the laying manipulator 30 and the adjusting manipulator 40 are installed on opposite sides or on the same side of the turntable. For example, the paving manipulator 30 is set on the left side of the turntable, and the adjusting manipulator 40 is set on the right side of the turntable. The plate 600 to be laid is then adjusted by adjusting the manipulator 40 to adjust the paved object. By arranging the paving manipulator 30 and the adjusting manipulator 40 on opposite sides of the turntable, the interference between the two manipulators can be avoided. For another example, the paving robot 30 and the adjusting robot 40 are jointly arranged on the left or right side of the turntable, which can also avoid interference during operation of the two robots.
深度相机20可以安装在回转台的顶部,这样就使得深度相机20距离施工面距离较近,可以更好地获取施工面信息、待铺板材在铺贴过程中的第一位置信息、待铺板材在铺贴后的第二位置信息。The depth camera 20 can be installed on the top of the turret, so that the distance between the depth camera 20 and the construction surface is relatively close, and the information of the construction surface, the first position information of the board to be paved during the paving process, and the position of the board to be paved can be better obtained. Second location information after laying.
一些实施例中,如图1所示,行走底盘10还包括升降机构130,升降机构130安装在底盘主体110上,回转台可升降地安装在升降机构130上。通过升降机构130可将铺贴机械手30和调整机械手40提升或降低至指定高度,以更好地适应不同高度的待铺板材600的铺贴。In some embodiments, as shown in FIG. 1 , the walking chassis 10 further includes a lifting mechanism 130 , the lifting mechanism 130 is installed on the chassis main body 110 , and the turntable is mounted on the lifting mechanism 130 in a liftable manner. The paving and laying manipulator 30 and the adjusting manipulator 40 can be lifted or lowered to a specified height by the lifting mechanism 130, so as to better adapt to the laying and pasting of the boards 600 to be laid at different heights.
一些实施例中,如图1所示,行走底盘10还可以包括安装在底盘主体110上的行走轮140和地撑机构150,地撑机构150具有向下伸缩的地撑杆1501,地撑杆1501的底端在支撑状态和悬空状态之间可切换,在支撑状态地撑杆1501的底端低于行走轮140的底端,在悬空状态地撑杆1501的底端高于行走轮140的底端。也就是说,板料铺贴设备1000进入施工区域后,当行走底盘10找到起始铺贴位置时,此时地撑杆1501处于支撑状态,向下支撑在地面上,避免在铺贴过程中发生位移;当当前区域的施工面已经完成铺贴时,此时地撑杆1501处于悬空状态,行走底盘10通过行走轮140移动到下一目标施工区域。In some embodiments, as shown in FIG. 1 , the walking chassis 10 can also include traveling wheels 140 installed on the chassis main body 110 and a ground support mechanism 150. The ground support mechanism 150 has a downwardly telescopic ground support rod 1501, and the ground support rod The bottom end of 1501 can be switched between the supporting state and the suspended state, the bottom end of the strut 1501 in the supporting state is lower than the bottom end of the road wheel 140, and the bottom end of the strut 1501 in the suspended state is higher than the bottom end of the road wheel 140 bottom end. That is to say, after the sheet material paving equipment 1000 enters the construction area, when the walking chassis 10 finds the initial paving position, the floor support rod 1501 is in a supporting state at this time, supporting downward on the ground to avoid the Displacement occurs; when the construction surface in the current area has been paved, the ground strut 1501 is in a suspended state at this time, and the walking chassis 10 moves to the next target construction area through the walking wheels 140 .
可以理解为,通过在底盘主体110上设置地撑机构150,地撑机构150的地撑杆1501可在支撑状态和悬空状态之间切换,提高铺贴过程中设备整体的稳定性。It can be understood that, by setting the ground support mechanism 150 on the chassis main body 110, the ground support rod 1501 of the ground support mechanism 150 can be switched between the support state and the suspended state, so as to improve the overall stability of the equipment during the paving process.
一些实施例中,就升降机构130而言,可通过驱动电机、对应传动件以及升降平台等构成升降机构。例如,一类二级升降机构的实施形式可表现为:升降机构包括至少两级依次嵌套设置的升降柱、驱动组件和齿轮齿条组件。每两级相邻的升降柱中,上级升降柱套设在下级升降柱的外周,下级升降柱能够沿上级升降柱做升降运动,最下级的升降柱端部的输出端用于安装执行机构;驱动组件包括驱动电机,用于驱动下级升降柱安装在上级升降柱的外侧;齿轮齿条组件包括相互啮合的齿轮和齿条,齿轮传动连接于驱动电机的输出端,齿条安装在下级升降柱上;驱动电机通过齿轮齿条组件驱动下级升降柱相对上级升降柱沿竖直方向移动。In some embodiments, as far as the lifting mechanism 130 is concerned, the lifting mechanism can be constituted by a driving motor, a corresponding transmission member, and a lifting platform. For example, an implementation form of a class of two-stage lifting mechanism may be represented as: the lifting mechanism includes at least two stages of lifting columns, a driving assembly and a rack and pinion assembly arranged in sequence in nested order. In every two adjacent lifting columns, the upper level lifting column is sleeved on the outer periphery of the lower level lifting column, the lower level lifting column can perform lifting movement along the upper level lifting column, and the output end of the lowermost lifting column end is used to install the actuator; The driving assembly includes a driving motor, which is used to drive the lower lifting column and is installed on the outside of the upper lifting column; the rack and pinion assembly includes a gear and a rack that mesh with each other, the gear transmission is connected to the output end of the driving motor, and the rack is installed on the lower lifting column Above: the driving motor drives the lower lifting column to move vertically relative to the upper lifting column through the rack and pinion assembly.
一些实施例中,地撑机构150可以为气缸、液压缸、电推杆中的任一种,相应地,地撑杆1501为气缸、液压缸、电推杆的伸缩杆。采用该种地撑机构150结构简单,控制方便。In some embodiments, the ground support mechanism 150 can be any one of an air cylinder, a hydraulic cylinder, and an electric push rod. Correspondingly, the ground support rod 1501 is a telescoping rod of an air cylinder, a hydraulic cylinder, or an electric push rod. Adopting this kind of ground supporting mechanism 150 has a simple structure and is convenient to control.
一些实施例中,行走底盘10还包括深度传感器,行走底盘10进入施工区后,深度传感器检测底盘主体110相对施工面的第一个深度信息,行走底盘10根据第一个深度信息调整相对施工面的位置,完成粗定位,在深度传感器检测完成后,深度相机20获取施工面信息得到第二深度信息,行走底盘10根据第二深度信息进一步调整相对施工面的位置。也就是说,行走底盘10通过自身的深度传感器可以进行第一次位置调整,而通过深度相机20的检测,行走底盘10可以进行第二次位置调整,由于深度相机20相比于深度传感器的检测精度更高,因此可以保证行走底盘10在施工区域的起始位置定位准确,可以保证第一块待铺板材600的位置精度。In some embodiments, the walking chassis 10 also includes a depth sensor. After the walking chassis 10 enters the construction area, the depth sensor detects the first depth information of the chassis body 110 relative to the construction surface, and the walking chassis 10 adjusts the relative construction surface according to the first depth information. After the depth sensor detection is completed, the depth camera 20 acquires the construction surface information to obtain the second depth information, and the walking chassis 10 further adjusts the position relative to the construction surface according to the second depth information. That is to say, the walking chassis 10 can perform the first position adjustment through its own depth sensor, and through the detection of the depth camera 20, the walking chassis 10 can perform the second position adjustment. The accuracy is higher, so it can ensure that the starting position of the walking chassis 10 in the construction area is positioned accurately, and the position accuracy of the first board to be laid 600 can be guaranteed.
一些实施例中,如图1和图2所示,调整装置420可以包括倾角调整机构4201,推送机构4201安装在第二机械臂410上,倾角调整机构4201用于推动铺贴后的待铺板材600位移,以调整铺贴后的待铺板材600与相邻的已铺板材之间的缝隙宽度。也就是说,待铺板材600铺贴后与相邻的已铺板材之间可能存在倾角,导致缝隙宽度不一致,例如,当施工面为竖直墙面时,待铺板材600和已铺板材在竖直面上可能存在倾角,出现缝隙一端较宽另一端较窄的情况,此时通过倾角调整机构4201推动铺贴后的待铺板材600移动,可以消除倾角问题,保证施工完成面的质量。In some embodiments, as shown in FIG. 1 and FIG. 2 , the adjustment device 420 may include an inclination adjustment mechanism 4201, the push mechanism 4201 is installed on the second mechanical arm 410, and the inclination adjustment mechanism 4201 is used to push the board to be paved after paving 600 displacement, to adjust the width of the gap between the board to be paved 600 and the adjacent paved board after paving. That is to say, there may be an inclination angle between the board to be paved 600 and the adjacent board that has been paved, resulting in inconsistent gap widths. For example, when the construction surface is a vertical wall, the board to be paved 600 and the board that has been paved There may be an inclination angle on the vertical surface, and one end of the gap is wider and the other end is narrower. At this time, the inclination adjustment mechanism 4201 pushes the board to be paved 600 to move after laying, which can eliminate the inclination problem and ensure the quality of the completed surface.
一些实施例中,如图7所示,倾角调整机构4201包括座体件421、调节件422、驱动件423。In some embodiments, as shown in FIG. 7 , the inclination adjustment mechanism 4201 includes a base member 421 , an adjustment member 422 , and a driving member 423 .
如图3、图7所示,调节件422沿垂直于待铺板材600的方向可移动地设在 座体件421上,调节件422的相对两侧为推面42011和基面42022,且在朝向调节件422的延伸方向上推面42011与基面42022之间的距离逐渐减小,调节件422可插入铺贴后的待铺板材600和相邻已铺板材的缝隙内,推面42011止抵在铺贴后的待铺板材600的侧边上。可以理解为,推面42011为斜面,沿着铺贴进给方向向后上方倾斜,基面42022为平面,当铺贴后的待铺板材600和相邻已铺板材之间缝隙宽度不均匀一致时,随着调节件422插入缝隙的深度增大,可以调整缝隙的宽度使其均匀一致。例如,当铺贴后的待铺板材600与相邻的已铺板材之间的缝隙宽度不一致,一侧较大而另一侧较小,如,缝隙的左侧宽度较小,右侧宽度较大,则推面42011止抵在待铺板材600的左侧边上,基面42022止抵在已铺板材的左侧边上,随着调节件422插入缝隙的深度逐渐增大,推面42011推动待铺板材600移动,使得缝隙的左侧宽度和右侧宽度保持一致。As shown in Fig. 3 and Fig. 7, the adjusting member 422 is movably arranged on the base member 421 along the direction perpendicular to the board 600 to be laid. The distance between the push surface 42011 and the base surface 42022 gradually decreases in the extension direction of the adjustment piece 422, the adjustment piece 422 can be inserted into the gap between the board to be laid 600 and the adjacent laid board after laying, and the push surface 42011 stops On the side of the board to be paved 600 after paving. It can be understood that the pushing surface 42011 is an inclined surface, which is inclined backward and upward along the paving feeding direction, and the base surface 42022 is a plane. , as the depth of the adjusting member 422 inserted into the slit increases, the width of the slit can be adjusted to make it uniform. For example, when the width of the gap between the board to be paved 600 after paving and the adjacent paved board is inconsistent, one side is larger and the other side is smaller, for example, the width of the left side of the gap is smaller, and the width of the right side is larger , then the push surface 42011 stops against the left side of the board to be laid 600, and the base surface 42022 stops against the left side of the board already laid. The board to be paved 600 is moved so that the width on the left side and the width on the right side of the gap remain consistent.
如图7所示,驱动件423设在座体件421上,驱动件423可推动调节件422移动并使调节件422脱离座体件421。也就是说,驱动件423用于驱动调节件422移动,实现自动化作业,同时驱动件423推动调节件422脱离座体件421,从而使调节件422滞留在缝隙内,起到支撑起待铺板材600的作用,防止铺贴接下来的板材时,该待铺板材600再次发生位移。As shown in FIG. 7 , the driving member 423 is disposed on the base member 421 , and the driving member 423 can push the adjustment member 422 to move and make the adjustment member 422 detach from the base member 421 . That is to say, the driving part 423 is used to drive the adjusting part 422 to move to realize automatic operation. At the same time, the driving part 423 pushes the adjusting part 422 away from the base part 421, so that the adjusting part 422 stays in the gap and supports the board to be paved. The function of 600 is to prevent the plate to be paved 600 from being displaced again when the next plate is laid.
一些实施例中,如图7所示,座体件421具有容纳腔4211和连通容纳腔4211的滑道4212,滑道4212的一端延伸出座体件421,驱动件423设在容纳腔4211内,调节件422滑动设在滑道4212内。滑道4212可以为调节件422提供安装位置和稳定可靠的导向作用,驱动件423只需推动调节件422移出滑道4212就能实现调节件422和座体件421的分离,结构简单。In some embodiments, as shown in FIG. 7 , the base member 421 has a receiving chamber 4211 and a slideway 4212 connected to the receiving chamber 4211 , one end of the slideway 4212 extends out of the base member 421 , and the driving member 423 is arranged in the receiving chamber 4211 , the adjusting member 422 is slidably disposed in the slideway 4212 . The slideway 4212 can provide an installation position and a stable and reliable guiding function for the adjustment piece 422. The driver 423 only needs to push the adjustment piece 422 out of the slideway 4212 to separate the adjustment piece 422 from the base piece 421. The structure is simple.
一些实施例中,调节件422为一个,驱动件423推动调节件422移出滑道4212后,只需更换新的调节件422安装在滑道4212内即可。In some embodiments, there is only one adjusting member 422 , and after the driving member 423 pushes the adjusting member 422 out of the slideway 4212 , only a new adjusting member 422 needs to be replaced and installed in the slideway 4212 .
一些实施例中,调节件422为壳体件,调节件422为多个且依次套设相连。也就是说,每个调节件422移出滑道4212并插入到缝隙后,无需更换新的调节件422,可降低劳动强度,提高工作效率。In some embodiments, the adjusting member 422 is a shell member, and there are multiple adjusting members 422 that are sheathed and connected in sequence. That is to say, after each adjustment piece 422 is moved out of the slideway 4212 and inserted into the gap, there is no need to replace a new adjustment piece 422 , which can reduce labor intensity and improve work efficiency.
一些实施例中,如图7所示,驱动件423包括驱动电机4231、驱动螺母4232、驱动丝杠4233、挠性传动件4234。驱动电机4231设在座体件421上,驱动螺母4232可转动地设在座体件421上,驱动丝杠4233配合在驱动螺母4232上,且驱动丝杠4233的一端止抵在调节件422上,挠性传动件4234的一端连接驱动丝杠4233的另一端且挠性传动件4234的另一端连接驱动电机4231的输出轴。当启动驱动电机4231时,驱动电机4231带动挠性传动组件4234运动,从而驱 动螺母4232转动,驱动螺母4232带动驱动丝杠4233轴向移动,最终将调节件422推出座体件421,采用该方式驱动方式简单,驱动稳定且可靠。In some embodiments, as shown in FIG. 7 , the driving member 423 includes a driving motor 4231 , a driving nut 4232 , a driving screw 4233 , and a flexible transmission member 4234 . The driving motor 4231 is arranged on the base member 421, the driving nut 4232 is rotatably arranged on the base member 421, the driving screw 4233 is fitted on the driving nut 4232, and one end of the driving screw 4233 stops against the adjusting member 422, flexing One end of the flexible transmission member 4234 is connected to the other end of the driving screw 4233 and the other end of the flexible transmission member 4234 is connected to the output shaft of the driving motor 4231 . When the driving motor 4231 is started, the driving motor 4231 drives the flexible transmission assembly 4234 to move, thereby driving the nut 4232 to rotate, and the driving nut 4232 drives the driving screw 4233 to move axially, and finally the adjusting part 422 is pushed out of the seat body part 421. The driving method is simple, and the driving is stable and reliable.
一些实施例中,如图7所示,驱动件423还包括支撑螺母4235,支撑螺母4235可转动地设在座体件421上,支撑螺母4235与驱动螺母4232间隔开地设置,以更好地支撑起驱动丝杠4233。In some embodiments, as shown in FIG. 7 , the driving member 423 further includes a support nut 4235, the support nut 4235 is rotatably arranged on the base member 421, and the support nut 4235 is spaced apart from the drive nut 4232 to better support Drive the lead screw 4233.
例如,参考前文所述,支撑螺母4235设在滑道4212内,驱动丝杠4233部分设在滑道4212内,从而方便推动调节件422移动。For example, referring to the foregoing, the support nut 4235 is disposed in the slideway 4212 , and the driving screw 4233 is partially disposed in the slideway 4212 , so as to facilitate the movement of the adjusting member 422 .
一些实施例中,挠性传动件4234为同步带传动件、链传动件、绳转动件中任一种。例如,当挠性传动件4234为同步带传动件时,一个同步带套设在驱动电机4231的输出轴上,另一同步带套设在驱动丝杠4233上。In some embodiments, the flexible transmission element 4234 is any one of a synchronous belt transmission element, a chain transmission element, and a rope rotation element. For example, when the flexible transmission part 4234 is a synchronous belt transmission part, one synchronous belt is sleeved on the output shaft of the driving motor 4231 , and the other synchronous belt is sleeved on the driving screw 4233 .
一些实施例中,如图3所示,推面42011包括多个阶梯面401,多个阶梯面401可以更好地调整板材之间的缝隙,例如,每个待铺板材600在铺贴后与相邻的已铺板材之间的缝隙宽度偏差可能不相同,通过多个阶梯面401就能适应不同的待铺板材600,从而根据需要选择不同的阶梯面401止抵在待铺板材600的侧边上。例如,当待铺板材600与相邻的已铺板材之间缝隙的一端宽度相比于标准缝隙宽度相差较小时,调节件422插入缝隙的深度较小,通过前方的阶梯面401(例如第一个阶梯面401或第二个阶梯面401)就能调整缝隙宽度;当待铺板材600与相邻的已铺板材之间缝隙的一端宽度相比于标准缝隙宽度相差较大时,调节件422插入缝隙的深度较大,通过前方的阶梯面401(例如第三个阶梯面401或第四个阶梯面401)就能调整缝隙宽度。In some embodiments, as shown in FIG. 3 , the push surface 42011 includes a plurality of stepped surfaces 401, and the plurality of stepped surfaces 401 can better adjust the gap between the boards. For example, each board to be paved 600 and The gap width deviation between adjacent paved boards may be different, and different stepped surfaces 401 can be used to adapt to different boards 600 to be paved, so that different stepped surfaces 401 can be selected to stop against the sides of the boards to be paved 600 as required side. For example, when the width of one end of the gap between the board to be paved 600 and the adjacent paved board is less than the standard gap width, the depth of the adjustment member 422 inserted into the gap is small, and the step surface 401 (such as the first The first step surface 401 or the second step surface 401) can adjust the gap width; when the width of one end of the gap between the board to be paved 600 and the adjacent laid board is larger than the standard gap width, the regulator 422 The depth of the insertion slit is relatively large, and the width of the slit can be adjusted through the front stepped surface 401 (for example, the third stepped surface 401 or the fourth stepped surface 401 ).
一些实施例中,任意相邻的两个阶梯面401之间具有连接斜面402。在调节件422插入到缝隙的过程中,通过相邻的两个阶梯面401之间具有连接斜面402可以保证后一阶梯面401能够顺畅地止抵在铺贴后的待铺板材600的侧边上,有利于调节件422的使用。In some embodiments, there is a connecting inclined surface 402 between any two adjacent stepped surfaces 401 . During the process of inserting the adjusting member 422 into the gap, the connecting inclined surface 402 between two adjacent stepped surfaces 401 can ensure that the latter stepped surface 401 can smoothly stop against the side of the board to be laid 600 after laying On, it is beneficial to the use of the adjustment member 422 .
一些实施例中,如图1和图2所示,调整装置420还可以包括:平整度调整机构4202和转杆4203。In some embodiments, as shown in FIG. 1 and FIG. 2 , the adjustment device 420 may further include: a flatness adjustment mechanism 4202 and a rotating rod 4203 .
平整度调整机构4202用于振捣在铺贴后的待铺板材600的板面上,深度相机20在获取待铺板材在铺贴后的第二位置信息后,可以检测出铺贴后的待铺板材600相对相邻的已铺板材是否向外凸起,或者,可以判断铺贴后的待铺板材600的一端相对相邻的已铺板材是否向外凸起,此时,通过振捣机构(平整度调整机构)4202振捣在待铺板材600的板面,就可以使待铺板材600的表面与相邻的已铺板材的表面保持平齐。The flatness adjustment mechanism 4202 is used to vibrate on the board surface of the board to be paved 600 after paving. After the depth camera 20 acquires the second position information of the board to be paved after paving, it can detect the board to be paved after paving. Whether the paved board material 600 protrudes outwards relative to the adjacent paved board material, or whether one end of the paved board material 600 after paving is protruded outward relative to the adjacent paved board material, at this time, through the vibrating mechanism The (flatness adjustment mechanism) 4202 vibrates on the surface of the board to be paved 600 to keep the surface of the board to be paved 600 flush with the surface of the adjacent paved board.
转杆4203可转动地安装在第二机械臂410的末端,倾角调整机构4201和平整度调整机构4202安装在转杆4203的两端。第二机械臂410可以将调整装置420移动至铺贴后的待铺板材600的位置,然后通过转杆4203转动,可以将倾角调整机构4201和平整度调整机构4202调整至对应铺贴后的待铺板材600上需被调整的位置,提高倾角调整机构4201和平整度调整机构4202与待铺板材600之间的位置精准度。The rotating rod 4203 is rotatably installed at the end of the second mechanical arm 410 , and the inclination adjustment mechanism 4201 and the flatness adjusting mechanism 4202 are installed at both ends of the rotating rod 4203 . The second mechanical arm 410 can move the adjustment device 420 to the position of the board to be paved 600 after paving, and then rotate the rotating rod 4203 to adjust the inclination adjustment mechanism 4201 and the flatness adjustment mechanism 4202 to the corresponding board to be paved after paving. For the position to be adjusted on the paving board 600 , the position accuracy between the inclination adjustment mechanism 4201 and the flatness adjustment mechanism 4202 and the board to be paved 600 is improved.
一些实施例中,平整度调整机构4202可以包括振捣电机和振捣板,振捣电机的输出端连接振捣板,振捣板止抵在铺贴后的待铺板材600上后传递振动力,从而将待铺板材600振平。In some embodiments, the flatness adjustment mechanism 4202 may include a vibrating motor and a vibrating plate, the output end of the vibrating motor is connected to the vibrating plate, and the vibrating plate stops against the board to be paved 600 after paving and then transmits the vibration force , so that the plate 600 to be paved is leveled.
一些实施例中,如图1所示,板料铺贴设备1000还可以包括涂料装置50,涂料装置50设在行走底盘10上,涂料装置50用于给待铺板材600涂抹浆料,例如,待铺板材600可以为瓷砖,浆料可以为瓷砖胶、粘合剂中的任一种,涂料装置50将浆料涂抹在瓷砖背面,铺贴机械手30在抓取瓷砖正面后就可以将瓷砖铺贴在施工面上。In some embodiments, as shown in FIG. 1 , the panel laying equipment 1000 can also include a coating device 50, the coating device 50 is arranged on the walking chassis 10, and the coating device 50 is used to apply slurry to the panel 600 to be laid, for example, The board to be paved 600 can be ceramic tiles, and the slurry can be any one of tile glue and adhesive. The coating device 50 applies the slurry on the back of the tiles, and the paving manipulator 30 can lay the tiles after grabbing the front of the tiles. Stick it on the construction surface.
一些实施例中,抓取装置320用于抓取待铺板材600的边缘和/或吸附待铺板材600的正面。也就是说,抓取装置320可以为气动卡爪,通过抓取待铺板材600的边缘取走待铺板材600。抓取装置320也可以为吸盘,通过吸附在待铺板材600的正面上取走待铺板材600。In some embodiments, the grabbing device 320 is used to grab the edge of the board to be paved 600 and/or absorb the front of the board to be paved 600 . That is to say, the grabbing device 320 may be a pneumatic claw, which grabs the edge of the panel 600 to take away the panel to be paved 600 . The grabbing device 320 can also be a suction cup, which can take away the board to be paved 600 by absorbing on the front surface of the board to be paved 600 .
一些实施例中,如图1、图4及图6所示,涂料装置50可以包括:定位机构510、涂料机构520、刮料机构530。In some embodiments, as shown in FIG. 1 , FIG. 4 and FIG. 6 , the coating device 50 may include: a positioning mechanism 510 , a coating mechanism 520 , and a scraping mechanism 530 .
定位机构510具有用于支撑在待铺板材600的正面的支撑架5101;涂料机构520用于向待铺板材600的背面涂抹浆料;刮料机构530包括对应支撑架5101设置的刮料件5301,刮料件5301与支撑架5101间隔开且相对支撑架5101可移动。待铺板材600预先放置在支撑架5101上,在进行铺贴作业时,涂料机构520先向待铺板材600的背面涂抹浆料,接着,刮料件5301相对支撑架5101移动,将待铺板材600的背面上多余的浆料刮除,实现浆料的精修型。其中,刮料件5301可以是可移动地设在定位机构510上,通过刮料件5301移动刮除待铺板材600的背面涂抹浆料,或者,支撑架5101可以是可移动地,通过支撑架5101带动待铺板材600移动,实现刮料件5301刮除待铺板材600的背面涂抹浆料。The positioning mechanism 510 has a support frame 5101 for supporting the front of the board to be paved 600; the coating mechanism 520 is used to smear slurry to the back of the board to be paved 600; the scraper mechanism 530 includes a scraper 5301 set corresponding to the support frame 5101 , the scraping member 5301 is spaced apart from the support frame 5101 and is movable relative to the support frame 5101 . The board to be paved 600 is pre-placed on the support frame 5101. During the paving operation, the coating mechanism 520 first smears the slurry on the back of the board to be paved 600, and then the scraper 5301 moves relative to the support frame 5101, and the board to be paved The excess slurry on the back of the 600 is scraped off to realize the fine finishing of the slurry. Wherein, the scraper 5301 can be movably arranged on the positioning mechanism 510, and the scraper 5301 can be moved to scrape off the grout on the back side of the plate 600 to be laid, or the support frame 5101 can be movably, passed through the support frame 5101 drives the board to be paved 600 to move, so that the scraper 5301 scrapes the back surface of the board to be paved 600 to smear the slurry.
一些实施例中,深度相机20根据获取的施工面信息可计算出待铺板材600上所需的浆料厚度,刮料机构530根据浆料厚度刮除待铺板材600上多余的浆料,以实现浆料厚度的自动精修正。In some embodiments, the depth camera 20 can calculate the required slurry thickness on the board to be paved 600 according to the acquired construction surface information, and the scraper mechanism 530 scrapes off excess slurry on the board to be paved 600 according to the thickness of the slurry, so as to Realize automatic fine correction of slurry thickness.
一些实施例中,如图4所示,定位机构510还包括机架5102,支撑架5101设在机架5102上,刮料机构530设在机架5102上,涂料机构520设在机架5102或底盘主体110上。通过机架5102用于提供各部件的安装位置。In some embodiments, as shown in Figure 4, the positioning mechanism 510 also includes a frame 5102, the support frame 5101 is arranged on the frame 5102, the scraping mechanism 530 is arranged on the frame 5102, and the coating mechanism 520 is arranged on the frame 5102 or on the chassis body 110 . The frame 5102 is used to provide the installation position of each component.
一些实施例中,如图4所示,刮料机构530可移动地设在机架5102上,从而可以相对支撑架5101移动,对待铺板材600的背面上的浆料进行刮除,调整板材的厚度。In some embodiments, as shown in FIG. 4 , the scraping mechanism 530 is movably arranged on the frame 5102 so that it can move relative to the support frame 5101 to scrape off the slurry on the back of the board to be paved 600 and adjust the thickness of the board. thickness.
一些实施例中,支撑架5101可移动地设在机架5102上,而刮料机构530固定在机架5102上,从而可以使支撑架5101相对刮料机构530移动,对待铺板材600的背面上的浆料进行刮除,调整浆料的厚度。In some embodiments, the support frame 5101 is movably arranged on the frame 5102, and the scraper mechanism 530 is fixed on the frame 5102, so that the support frame 5101 can move relative to the scraper mechanism 530, and the back of the board to be paved 600 The slurry is scraped off to adjust the thickness of the slurry.
一些实施例中,如图4所示,涂料装置50还包括转移机构540,转移机构540设置在定位机构510上,转移机构540用于将待铺板材600从支撑架5101移至待取位置,且将待铺板材600由支撑架5101上的水平状态调整至待取位置的倾斜状态。由于待铺板材600的背面向上,且待铺板材600的背面已经涂抹有浆料,通过转移机构540将待铺板材600从支撑架5101移至待取位置,且将待铺板材600可以由支撑架5101上的水平状态调整至待取位置的倾斜状态,这样就能使待铺板材600的正面露出,大大方便了抓取装置320抓取待铺板材600。In some embodiments, as shown in FIG. 4 , the coating device 50 further includes a transfer mechanism 540, the transfer mechanism 540 is arranged on the positioning mechanism 510, and the transfer mechanism 540 is used to move the board to be paved 600 from the support frame 5101 to the position to be taken, And the board material 600 to be paved is adjusted from the horizontal state on the support frame 5101 to the inclined state of the waiting position. Since the back side of the board to be paved 600 is upward, and the back side of the board to be paved 600 has been smeared with slurry, the board to be paved 600 is moved from the support frame 5101 to the position to be taken by the transfer mechanism 540, and the board to be paved 600 can be supported by The horizontal state on the frame 5101 is adjusted to the inclined state of the position to be taken, so that the front of the board to be paved 600 is exposed, which greatly facilitates the grasping device 320 to grab the board to be paved 600.
一些实施例中,如图4和图6所示,转移机构540包括转移座5401和驱动组件5402,驱动组件5402可驱动待铺板材600沿转移座5401移动将待铺板材600由水平状态调整至待取位置的倾斜状态。例如,转移座5401具有引导面(图未示出),引导面与转移座5401的远离引导面的另一侧面之间的距离自下而上逐渐减小,这样驱动组件5402带动待铺板材600沿引导面移动后,就能由水平状态调整至待取位置的倾斜状态,结构简单,操作方便。In some embodiments, as shown in FIG. 4 and FIG. 6 , the transfer mechanism 540 includes a transfer base 5401 and a drive assembly 5402, and the drive assembly 5402 can drive the board to be paved 600 to move along the transfer base 5401 to adjust the board to be paved 600 from a horizontal state to The tilt state of the position to be fetched. For example, the transfer seat 5401 has a guide surface (not shown in the figure), and the distance between the guide surface and the other side of the transfer seat 5401 away from the guide surface gradually decreases from bottom to top, so that the driving assembly 5402 drives the plate 600 to be laid. After moving along the guide surface, it can be adjusted from the horizontal state to the inclined state of the waiting position, with simple structure and convenient operation.
一些实施例中,如图6所示,引导面可以为弧形面,待铺板材600沿着弧形面有利于保证平稳翻转。In some embodiments, as shown in FIG. 6 , the guide surface may be an arc surface, and the plank 600 to be laid along the arc surface is beneficial to ensure smooth turning.
一些实施例中,如图5和图6所示,转移座5401具有导向槽54011,导向槽54011的槽面形成引导面,转移机构540还包括滑动轴5403,滑动轴5403可滑动地设在导向槽54011内,滑动轴5403上设有支撑件54031,支撑件54031用于止抵待铺板材600。也就是说,待铺板材600的边缘止抵在支撑件54031上,驱动组件5402带动待铺板材600移动时,滑动轴5403沿着导向槽54011的槽面滑动,将待铺板材600翻转成倾斜状态。通过滑动轴5403和支撑件54031可以为待铺板材600提供良好的支撑作用,保证待铺板材600的安全性。In some embodiments, as shown in Figure 5 and Figure 6, the transfer base 5401 has a guide groove 54011, the groove surface of the guide groove 54011 forms a guide surface, the transfer mechanism 540 also includes a sliding shaft 5403, and the sliding shaft 5403 is slidably arranged on the guide In the groove 54011, a support member 54031 is provided on the sliding shaft 5403, and the support member 54031 is used to stop against the board 600 to be paved. That is to say, the edge of the board to be paved 600 stops against the support member 54031, and when the driving assembly 5402 drives the board to be paved 600 to move, the sliding shaft 5403 slides along the groove surface of the guide groove 54011, and the board to be paved 600 is turned over to be inclined. state. The sliding shaft 5403 and the support member 54031 can provide good support for the board to be paved 600 , ensuring the safety of the board to be paved 600 .
一些实施例中,如图5所示,支撑件54031为条形板,条形板上形成有凹 槽,待铺板材600的边缘置于凹槽内,条形板沿滑动轴5403的轴线方向布置,从而可以充分接触待铺板材600,提供较好的支撑效果。In some embodiments, as shown in FIG. 5 , the support member 54031 is a strip-shaped plate, and a groove is formed on the strip-shaped plate. Arranged so that it can fully contact the board to be paved 600 and provide a better supporting effect.
一些实施例中,支撑件54031为多个支撑块,支撑块上形成有凹槽,待铺板材600的边缘置于凹槽内,多个支撑块沿滑动轴5403的轴线方向间隔开地设在滑动轴5403上,在保证可靠的支撑作用的同时能够节省材料,降低成本。In some embodiments, the support member 54031 is a plurality of support blocks, grooves are formed on the support blocks, and the edge of the board 600 to be laid is placed in the grooves, and the plurality of support blocks are arranged at intervals along the axial direction of the sliding shaft 5403 On the sliding shaft 5403, materials can be saved and costs can be reduced while ensuring reliable support.
一些实施例中,滑动轴5403的端部通过滑动轴承安装在导向槽54011内,以起到限位作用,避免滑动轴5403脱离导向槽54011。In some embodiments, the end of the sliding shaft 5403 is installed in the guide groove 54011 through a sliding bearing, so as to play a position-limiting role and prevent the sliding shaft 5403 from detaching from the guiding groove 54011.
一些实施例中,如图4所示,转移座5401在机架5102上间隔开地设有两组,滑动轴5403设有两个,两个滑动轴5403分别设在两组转移座5401的导向槽54011内,两个滑动轴5403可实现对待铺板材600的两端的支撑,且当铺贴机械手30抓取待铺板材600时,只需铺贴机械手30朝向滑动轴5403的远离铺贴机械手30的一侧移动,就可以使待铺板材600脱离滑动轴5403。In some embodiments, as shown in FIG. 4 , two groups of transfer seats 5401 are spaced apart on the frame 5102, and two sliding shafts 5403 are provided, and the two sliding shafts 5403 are respectively arranged on the guides of the two groups of transfer seats 5401. In the slot 54011, the two sliding shafts 5403 can realize the support of both ends of the board to be paved 600, and when the paving manipulator 30 grabs the board to be paved 600, it only needs to move the paving manipulator 30 away from the paving manipulator 30 towards the sliding shaft 5403 One side moves, and just can make the board material 600 to be laid break away from slide shaft 5403.
一些实施例中,如图4所示,驱动组件5402可以包括:挠性传动组件54021、抵推件54022、驱动电机54023。In some embodiments, as shown in FIG. 4 , the driving assembly 5402 may include: a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
挠性传动组件54021沿垂直于待铺板材600的移动方向的方向设置;抵推件54022设在挠性传动组件54021的挠性件501上;驱动电机54023的输出轴运动联动挠性传动组件54021的传动轮502。也就是说,驱动电机54023可以驱动传动轮502转动,使挠性件501转动,抵推件54022随着挠性件501的移动就可以推动待铺板材600移动,将待铺板材600沿转移座5401翻转呈倾斜状态。采用该种驱动组件5402简单,驱动稳定可靠,有利于降低成本。The flexible transmission assembly 54021 is arranged along the direction perpendicular to the moving direction of the board to be laid 600; the thrust member 54022 is arranged on the flexible member 501 of the flexible transmission assembly 54021; the output shaft of the driving motor 54023 moves to link the flexible transmission assembly 54021 The transmission wheel 502. That is to say, the driving motor 54023 can drive the transmission wheel 502 to rotate, so that the flexible member 501 rotates, and the pushing member 54022 can push the board to be paved 600 to move along with the movement of the flexible member 501, and the board to be paved 600 to move along the transfer seat. The 5401 flips in a tilted state. Adopting this kind of driving assembly 5402 is simple, stable and reliable in driving, and helps to reduce costs.
一些实施例中,如图6所示,刮料机构530包括与刮料件5301相连的厚度调整件5302,厚度调整件5302用于调整刮料件5301相对支撑架5101的距离以调整浆料的厚度。在铺贴过程中,施工面可能不是平整面,从而导致施工面与设定的铺贴完成面之间的深度不一致,深度相机20可以获取施工面相对铺贴完成面的深度信息,通过该深度信息可以计算出当前待铺板材600上所需的浆料的厚度,而通过厚度调整件5302调整刮料件5301相对支撑架5101的距离,可以调整不同的待铺板材600上浆料的厚度,获得满足质量要求的铺贴完成面。In some embodiments, as shown in FIG. 6 , the scraping mechanism 530 includes a thickness adjusting member 5302 connected to the scraping member 5301, and the thickness adjusting member 5302 is used to adjust the distance of the scraping member 5301 relative to the support frame 5101 to adjust the thickness of the slurry. thickness. During the paving process, the construction surface may not be a flat surface, resulting in inconsistencies in the depth between the construction surface and the set paving completed surface. The depth camera 20 can obtain the depth information of the construction surface relative to the paving completed surface. The information can calculate the thickness of the slurry required on the current board to be paved 600, and the thickness of the slurry on different boards to be paved 600 can be adjusted by adjusting the distance of the scraper 5301 relative to the support frame 5101 through the thickness adjustment member 5302. Obtain a paved finish that meets quality requirements.
一些实施例中,厚度调整件5302为伺服电缸,伺服电缸可以带动刮料件5301移动,以实现高精度控制待铺板材600上浆料的厚度。In some embodiments, the thickness adjusting member 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping member 5301 to move, so as to realize high-precision control of the thickness of the slurry on the board 600 to be laid.
在其他示例中,厚度调整件5302为升降件,升降件为气缸、液压缸中的任一种,升降件通过带动刮料件5301升降,可以调整刮料件5301与待铺板材600的背面之间的距离,从而调整浆料的厚度。In other examples, the thickness adjusting member 5302 is a lifting member, and the lifting member is any one of an air cylinder or a hydraulic cylinder. The lifting member can adjust the distance between the scraping member 5301 and the back surface of the board to be paved 600 by driving the scraping member 5301 to lift. The distance between them can adjust the thickness of the slurry.
一些实施例中,如图4和图6所示,刮料机构530还包括安装座5303,安装座5303可移动地设在机架5102上,厚度调整件5302设在安装座5303上,通过安装座5303在机架5102上移动,带动刮料机构530相对支撑架5101发生相对位移,刮除多余浆料。In some embodiments, as shown in Figure 4 and Figure 6, the scraping mechanism 530 also includes a mounting base 5303, the mounting base 5303 is movably arranged on the frame 5102, and the thickness adjusting member 5302 is arranged on the mounting base 5303, by installing The seat 5303 moves on the frame 5102, and drives the scraping mechanism 530 to be displaced relative to the support frame 5101 to scrape off excess slurry.
一些实施例中,机架5102上设有刮料驱动机构,刮料驱动机构连接安装座5303以驱动刮料机构530移动。例如,刮料驱动机构可以为直线模组、伸缩气缸、电推杆等任一种驱动结构,从而提供稳定的驱动作用。其他驱动安装座5303的结构均可以为本申请的刮料驱动机构,这里不再赘述。In some embodiments, the frame 5102 is provided with a scraping driving mechanism, and the scraping driving mechanism is connected to the mounting base 5303 to drive the scraping mechanism 530 to move. For example, the scraping driving mechanism can be any driving structure such as a linear module, a telescopic cylinder, an electric push rod, etc., so as to provide a stable driving effect. The structure of other driving mounts 5303 can be the scraping driving mechanism of the present application, which will not be repeated here.
例如,如图4所示,机架5102上设有导轨5103,安装座5303可移动地设在导轨5103上,导轨5103可以为安装座5303的移动提供导向作用。For example, as shown in FIG. 4 , the frame 5102 is provided with a guide rail 5103 , and the installation seat 5303 is movably arranged on the guide rail 5103 , and the guide rail 5103 can provide a guiding function for the movement of the installation seat 5303 .
例如,如图4所示,导轨5103设有两组,两组导轨5103分别与安装座5303的两端滑动配合,也就是说,通过设置两组导轨5103可以提高安装座5303的移动稳定性。其中,至少一组导轨5103延伸出机架5102,刮料机构530具有一避让位置,刮料机构530处于避让位置时刮料机构530位于导轨5103的延伸端上且位于机架5102的外侧,以起到避让作用,保证待铺板材600可以从机架5102的上方沿转移座5401翻转至倾斜状态。For example, as shown in FIG. 4 , two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 respectively slide and fit with the two ends of the mounting base 5303 . Wherein, at least one group of guide rails 5103 extends out of the frame 5102, and the scraping mechanism 530 has an avoidance position. When the scraper mechanism 530 is in the avoidance position, the scraper mechanism 530 is located on the extension end of the guide rail 5103 and outside the frame 5102, so as to It plays an avoidance role, and ensures that the board material 600 to be paved can be turned over from the top of the frame 5102 along the transfer seat 5401 to an inclined state.
例如,与延伸出机架5102的导轨5103相对应的挠性传动组件54021中,抵推件54022沿导轨5103的长度方向朝向靠近机架5102的一侧延伸,以使刮料机构530处于避让位置时,抵推件54022可以穿过刮料机构530抵推待铺板材600。For example, in the flexible transmission assembly 54021 corresponding to the guide rail 5103 extending out of the frame 5102, the resisting member 54022 extends along the length direction of the guide rail 5103 toward the side close to the frame 5102, so that the scraper mechanism 530 is in an avoidance position At this time, the pushing member 54022 can pass through the scraping mechanism 530 to push against the board material 600 to be paved.
一些实施例中,如图6所示,刮料件5301和厚度调整件5302为多个,多个刮料件5301和多个厚度调整件5302一一对应设置,每个厚度调整件5302可带动对应的刮料件5301调整相同或不同的厚度。In some embodiments, as shown in Figure 6, there are multiple scraping members 5301 and thickness adjusting members 5302, and the multiple scraping members 5301 and the multiple thickness adjusting members 5302 are arranged in one-to-one correspondence, and each thickness adjusting member 5302 can drive The corresponding scrapers 5301 are adjusted to have the same or different thicknesses.
可以理解为,深度相机20在获取施工面相对铺贴完成面的深度信息后,当检测出施工面的表面不平整时,为得到平面度一致的铺贴完成面,需要根据施工面的铺贴位置调整待铺板材600上浆料的厚度,此时,多个厚度调整件5302可根据深度相机20获取的深度信息带动多个刮料件5301升降不同的高度,就能将待铺板材600上的浆料刮成不同的厚度,实现浆料厚度的精修,适应当前不平整的施工面。而当深度相机20检测到施工面的表面平整时,多个厚度调整件5302可带动多个刮料件5301升降相同的高度,这样就能保证将待铺板材600上的浆料刮成一致的厚度,适应当前平整的施工面。It can be understood that, after the depth camera 20 acquires the depth information of the construction surface relative to the paving completed surface, when it detects that the surface of the construction surface is uneven, in order to obtain a paving completed surface with consistent flatness, it is necessary to The position adjusts the thickness of the slurry on the board to be paved 600. At this time, a plurality of thickness adjustment members 5302 can drive a plurality of scraping members 5301 to lift to different heights according to the depth information acquired by the depth camera 20, and the thickness of the slurry on the board to be paved 600 can be adjusted. The slurry is scraped into different thicknesses to realize the finishing of the slurry thickness and adapt to the current uneven construction surface. And when the depth camera 20 detects that the surface of the construction surface is flat, a plurality of thickness adjustment parts 5302 can drive a plurality of scraping parts 5301 to lift to the same height, so as to ensure that the slurry on the board to be paved 600 is scraped into a uniform Thickness, adapt to the current flat construction surface.
一些实施例中,如图1所示,涂料机构520通过多自由度机械臂60设在底盘主体110上,多自由度机械臂60用于带动涂料机构520进行涂料作业。In some embodiments, as shown in FIG. 1 , the paint mechanism 520 is installed on the chassis body 110 through a multi-degree-of-freedom robot arm 60 , and the multi-degree-of-freedom robot arm 60 is used to drive the paint mechanism 520 to perform paint operations.
例如,多自由度机械臂60可以为四自由度机械臂,可以带动涂料机构520横向移动、纵向移动、绕竖直轴线转动以及升降运动,且四自由度机械臂为scara(selective compliance assembly robot arm,平面双关节型机器人)机械臂,可以以较高的位姿精度进行涂料,使浆料的涂覆量能够基本符合深度相机20计算出的浆料的厚度。多自由度机械臂60还可以是大于四个自由度的机械臂,这里不再赘述。For example, the multi-degree-of-freedom mechanical arm 60 can be a four-degree-of-freedom mechanical arm, which can drive the coating mechanism 520 to move laterally, vertically, rotate around a vertical axis, and lift, and the four-degree-of-freedom mechanical arm is a scara (selective compliance assembly robot arm , planar double-jointed robot) mechanical arm, can paint with higher pose accuracy, so that the coating amount of the slurry can basically conform to the thickness of the slurry calculated by the depth camera 20 . The multi-degree-of-freedom manipulator 60 can also be a manipulator with more than four degrees of freedom, which will not be repeated here.
一般地,scara机器人有3个旋转关节,其轴线相互平行,在平面内进行定位和定向;scara机器人的另一个关节是移动关节,用于完成末端件垂直于平面的运动。Generally, a scara robot has three rotating joints, whose axes are parallel to each other, and is positioned and oriented in a plane; another joint of a scara robot is a moving joint, which is used to complete the movement of the end piece perpendicular to the plane.
一些实施例中,如图1和图2所示,涂料装置50还包括储料机构550,储料机构550设在行走底盘10上,储料机构550用于向涂料机构520供料。储料机构550中可以储存一定量的浆料,并将浆料泵送至涂料机构520中,然后通过涂料机构520的喷嘴喷涂在待铺板材600的背面上,刮料机构530还可以将刮除的浆料带回到储料机构550中,避免浆料浪费。通过设置储料机构550可以携带一定量的浆料,保证板料铺贴设备1000灵活作业。In some embodiments, as shown in FIG. 1 and FIG. 2 , the coating device 50 further includes a material storage mechanism 550 , the material storage mechanism 550 is arranged on the walking chassis 10 , and the material storage mechanism 550 is used to supply material to the coating mechanism 520 . A certain amount of slurry can be stored in the material storage mechanism 550, and the slurry is pumped into the coating mechanism 520, and then sprayed on the back of the board to be paved 600 by the nozzle of the coating mechanism 520, and the scraping mechanism 530 can also scrape the slurry. The removed slurry is brought back to the storage mechanism 550 to avoid slurry waste. A certain amount of slurry can be carried by setting the storage mechanism 550 to ensure the flexible operation of the panel laying equipment 1000 .
例如,储料机构550的结构可参考相关技术中的瓷砖胶储胶装置,例如,储料机构550可以包括料筒、泵机、连接泵机和料筒的输料管,输料管连接涂料机构520的喷嘴,可以向喷嘴中持续泵送浆料,从而将浆料涂覆在待铺板材600的背面上。For example, the structure of the material storage mechanism 550 can refer to the tile glue storage device in the related art. The nozzle of the mechanism 520 can continuously pump the slurry into the nozzle, so that the slurry is coated on the back surface of the board 600 to be laid.
一些实施例中,如图4所示,涂料装置50还包括提升机构560,提升机构560连接支撑架5101,用于推动支撑架5101上升或下降。也就是说,当待铺板材600转移至转移座5401上,提升机构560可以将另一待铺板材600向上提升代替已被转移的待铺板材600的位置,再次对待铺板材600进行涂料、刮料以及转移操作。In some embodiments, as shown in FIG. 4 , the coating device 50 further includes a lifting mechanism 560 connected to the support frame 5101 for pushing the support frame 5101 up or down. That is to say, when the board to be paved 600 is transferred to the transfer seat 5401, the lifting mechanism 560 can lift another board to be paved 600 upwards to replace the transferred board to be paved 600, and paint and scrape the board to be paved 600 again. materials and transfer operations.
例如,如图4所示,提升机构560包括丝杠5601、丝杠螺母5602、升降电机5603。丝杠螺母5602设在承托件20上,丝杠5601的一端可转动地连接机架5102上,丝杠5601设在丝杠螺母5602上且穿设于承托件20,升降电机5603运动联动丝杠5601以驱动丝杠5601转动。进行升降时,升降电机5603带动丝杠5601转动,丝杠5601可推动丝杠螺母5602升降,从而使承托件20升降。通过将提升机构560设置成包括丝杠5601、丝杠螺母5602、升降电机5603的 方式,可以提供平稳的升降运动。For example, as shown in FIG. 4 , the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 . The lead screw nut 5602 is arranged on the support member 20, one end of the lead screw 5601 is rotatably connected to the frame 5102, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support member 20, and the movement linkage of the lifting motor 5603 The leading screw 5601 rotates by driving the leading screw 5601. When lifting, the lifting motor 5603 drives the lead screw 5601 to rotate, and the lead screw 5601 can push the lead screw nut 5602 up and down, so that the supporting member 20 is lifted. By setting the lifting mechanism 560 to include a leading screw 5601, a leading screw nut 5602, and a lifting motor 5603, a smooth lifting motion can be provided.
例如,升降电机5603与丝杠5601可通过带传动机构、齿轮组、链传动中的任一种实现运动传递,例如,升降电机5603与丝杠5601之间设置带传动机构,带传动机构的一端连接升降电机5603且带传动机构的另一端连接丝杠5601。For example, the lifting motor 5603 and the leading screw 5601 can realize motion transmission through any one of a belt transmission mechanism, a gear set, and a chain transmission. For example, a belt transmission mechanism is set between the lifting motor 5603 and the leading screw 5601, and one end of the belt transmission mechanism The lifting motor 5603 is connected and the other end of the belt transmission mechanism is connected to the lead screw 5601.
在本申请的一些实施例中,如图1所示,第一机械臂310和第二机械臂410为scara机械臂,可以保证以较高的位姿精度进行铺贴和调整待铺板材600。In some embodiments of the present application, as shown in FIG. 1 , the first robotic arm 310 and the second robotic arm 410 are scara robotic arms, which can ensure high pose accuracy for laying and adjusting the board to be laid 600 .
下面结合附图,描述本申请板料铺贴设备1000的一个具体实施例。A specific embodiment of the panel laying equipment 1000 of the present application will be described below with reference to the accompanying drawings.
如图1至图6所示,一种板料铺贴设备1000,包括:行走底盘10、深度相机20、铺贴机械手30、调整机械手40、涂料装置50。As shown in FIGS. 1 to 6 , a panel laying equipment 1000 includes: a walking chassis 10 , a depth camera 20 , a laying robot 30 , an adjusting robot 40 , and a coating device 50 .
待铺板材600为瓷砖,待铺板材600上涂抹的浆料为瓷砖胶。The board to be paved 600 is a ceramic tile, and the slurry applied on the board to be paved 600 is tile glue.
行走底盘10包括底盘主体110、回转机构120、升降机构130、行走轮140、地撑机构150。回转机构120包括回转台和回转驱动件。回转台可转动地设置在底盘主体110上,铺贴机械手30和调整机械手40均安装在回转台上。回转驱动件用于驱动回转台相对底盘主体110转动。回转台的转轴竖向设置,铺贴机械手30和调整机械手40安装在回转台的相对两侧。升降机构130安装在底盘主体110上,回转台可升降地安装在升降机构130上。行走轮140和地撑机构150安装在底盘主体110上,地撑机构150具有向下伸缩的地撑杆1501,地撑杆1501的底端在支撑状态和悬空状态之间可切换,在地撑杆1501的底端处于支撑状态时地撑杆1501的底端低于行走轮140的底端,在地撑杆1501的底端处于悬空状态时地撑杆1501的底端高于行走轮140的底端。The walking chassis 10 includes a chassis main body 110 , a slewing mechanism 120 , a lifting mechanism 130 , traveling wheels 140 , and a ground support mechanism 150 . The swivel mechanism 120 includes a swivel table and a swivel drive. The turntable is rotatably arranged on the chassis main body 110, and the paving manipulator 30 and the adjustment manipulator 40 are both installed on the turntable. The rotary driving member is used to drive the rotary table to rotate relative to the chassis main body 110 . The rotating shaft of the turntable is arranged vertically, and the paving manipulator 30 and the adjustment manipulator 40 are installed on opposite sides of the turntable. The lifting mechanism 130 is mounted on the chassis main body 110 , and the turntable is mounted on the lifting mechanism 130 in a liftable manner. The walking wheels 140 and the ground support mechanism 150 are installed on the chassis main body 110. The ground support mechanism 150 has a downwardly telescopic ground support rod 1501. The bottom end of the ground support rod 1501 can be switched between the supporting state and the suspended state. When the bottom end of the bar 1501 is in the supporting state, the bottom end of the ground strut 1501 is lower than the bottom end of the road wheel 140, and when the bottom end of the ground strut 1501 is in a suspended state, the bottom end of the ground strut 1501 is higher than the bottom end of the road wheel 140. bottom end.
深度相机20安装在回转台的顶部上,用于获取施工面信息、待铺板材600在铺贴过程中的第一位置信息、待铺板材600在铺贴后的第二位置信息。The depth camera 20 is installed on the top of the turret, and is used to acquire the construction surface information, the first position information of the board to be paved 600 during the paving process, and the second position information of the board to be paved 600 after paving.
其中,施工面信息为视觉相机20根据全局的施工面三维测量,计算得到完成面与施工面的全局深度信息。第一位置信息为深度相机20检测的在铺贴过程中待铺板材600与施工面或定位板材的位置和预设姿态的偏差。第二位置信息为视觉相机20检测的铺贴后的待铺板材600与相邻的已铺板材的之间高低差信息和砖缝的宽度信息。Wherein, the construction surface information is the global depth information of the completed surface and the construction surface calculated by the visual camera 20 according to the global three-dimensional measurement of the construction surface. The first position information is the deviation of the position and preset posture of the board to be paved 600 and the construction surface or positioning board detected by the depth camera 20 during the laying process. The second position information is the height difference information between the board to be paved 600 and the adjacent paved board and the width information of the brick joint detected by the visual camera 20 .
铺贴机械手30包括第一机械臂310和抓取装置320。第一机械臂310为scara机械臂,设于行走底盘10,抓取装置320设于第一机械臂310的末端,抓取装置320为吸盘,用于吸附待铺板材600的正面,第一机械臂310根据待铺板材600的第一位置信息调整抓取装置320的位置,以使抓取装置320将抓取的待铺板材600铺贴于施工面上。The laying robot 30 includes a first robot arm 310 and a grabbing device 320 . The first mechanical arm 310 is a scara mechanical arm, which is arranged on the walking chassis 10, and the grabbing device 320 is arranged at the end of the first robotic arm 310, and the grabbing device 320 is a suction cup, which is used to absorb the front of the board 600 to be paved. The arm 310 adjusts the position of the grabbing device 320 according to the first position information of the board to be paved 600 , so that the grabbing device 320 lays the grabbed board 600 to be paved on the construction surface.
调整机械手40包括第二机械臂410和调整装置420。第二机械臂410为scara机械臂,设于行走底盘10,调整装置420设于第二机械臂410的末端,第二机械臂410根据待铺板材600在铺贴后的第二位置信息控制调整装置420的位置调整已铺板材600的位置。The adjustment robot 40 includes a second robot arm 410 and an adjustment device 420 . The second mechanical arm 410 is a scara mechanical arm, which is installed on the walking chassis 10. The adjustment device 420 is installed at the end of the second mechanical arm 410. The second mechanical arm 410 is controlled and adjusted according to the second position information of the board to be paved 600 after laying. The position of the device 420 adjusts the position of the laid board 600 .
调整装置420包括:倾角调整机构4201、平整度调整机构4202、转杆4203。转杆4203可转动地安装在第二机械臂410的末端,倾角调整机构4201和平整度调整机构4202安装在转杆4203的两端。倾角调整机构4201安装在第二机械臂410上,倾角调整机构4201用于推动铺贴后的待铺板材600。The adjustment device 420 includes: an inclination adjustment mechanism 4201 , a flatness adjustment mechanism 4202 , and a rotating rod 4203 . The rotating rod 4203 is rotatably installed at the end of the second mechanical arm 410 , and the inclination adjustment mechanism 4201 and the flatness adjusting mechanism 4202 are installed at both ends of the rotating rod 4203 . The inclination adjustment mechanism 4201 is installed on the second mechanical arm 410, and the inclination adjustment mechanism 4201 is used to push the board to be paved 600 after paving.
倾角调整机构4201包括座体件421、调节件422、驱动件423。The inclination adjustment mechanism 4201 includes a base member 421 , an adjustment member 422 , and a driving member 423 .
调节件422沿垂直于待铺板材600的方向可移动地设在座体件421上,调节件422的相对两侧为推面42011和基面42022,且在朝向调节件422的延伸方向上推面42011与基面42022之间的距离逐渐减小,调节件422可插入铺贴后的待铺板材600和相邻已铺板材的缝隙内,推面42011止抵在铺贴后的待铺板材600的侧边上。驱动件423设在座体件421上,驱动件423可推动调节件422移动并使调节件422脱离座体件421。The adjusting member 422 is movably arranged on the base member 421 along the direction perpendicular to the board material 600 to be paved. The opposite sides of the adjusting member 422 are the pushing surface 42011 and the base surface 42022, and the pushing surface faces the extending direction of the adjusting member 422. The distance between 42011 and the base surface 42022 gradually decreases, and the adjusting member 422 can be inserted into the gap between the paved board 600 and the adjacent paved board, and the push surface 42011 stops against the paved board 600 on the side. The driving part 423 is disposed on the base part 421 , and the driving part 423 can push the adjustment part 422 to move and make the adjustment part 422 detach from the base part 421 .
推面42011包括多个阶梯面401,任意相邻的两个阶梯面401之间具有连接斜面402。The push surface 42011 includes a plurality of stepped surfaces 401 , and a connecting inclined surface 402 is formed between any two adjacent stepped surfaces 401 .
座体件421具有容纳腔4211和连通容纳腔4211的滑道4212,滑道4212的一端延伸出座体件421,驱动件423设在容纳腔4211内,调节件422滑动设在滑道4212内。The base member 421 has a receiving chamber 4211 and a slideway 4212 connected to the receiving chamber 4211. One end of the slideway 4212 extends out of the base member 421. The driving member 423 is arranged in the receiving chamber 4211, and the adjusting member 422 is slidably arranged in the slideway 4212. .
驱动件423包括驱动电机4231、驱动螺母4232、驱动丝杠4233、挠性传动件4234。驱动电机4231设在座体件421上,驱动螺母4232可转动地设在座体件421上,驱动丝杠4233配合在驱动螺母4232上,且驱动丝杠4233的一端止抵在调节件422上,挠性传动件4234的一端连接驱动丝杠4233的另一端且挠性传动件4234的另一端连接驱动电机4231的输出轴。The driving part 423 includes a driving motor 4231 , a driving nut 4232 , a driving screw 4233 , and a flexible transmission part 4234 . The driving motor 4231 is arranged on the base member 421, the driving nut 4232 is rotatably arranged on the base member 421, the driving screw 4233 is fitted on the driving nut 4232, and one end of the driving screw 4233 stops against the adjusting member 422, flexing One end of the flexible transmission member 4234 is connected to the other end of the driving screw 4233 and the other end of the flexible transmission member 4234 is connected to the output shaft of the driving motor 4231 .
驱动件423还包括支撑螺母4235,支撑螺母4235可转动地设在座体件421上,支撑螺母4235与驱动螺母4232间隔开地设置,以更好地支撑起驱动丝杠4233。The driving member 423 further includes a support nut 4235 rotatably disposed on the base member 421 , and the support nut 4235 is spaced apart from the drive nut 4232 to better support the driving screw 4233 .
挠性传动件4234为同步带传动件。The flexible transmission part 4234 is a synchronous belt transmission part.
平整度调整机构4202用于振捣在铺贴后的待铺板材600的板面上。平整度调整机构4202包括振捣电机和振捣板,振捣电机的输出端连接振捣板,振捣板止抵在铺贴后的待铺板材600上后传递振动力,将待铺板材600振平。The flatness adjustment mechanism 4202 is used to vibrate the board surface of the board to be paved 600 after paving. The flatness adjustment mechanism 4202 includes a vibrating motor and a vibrating plate, the output end of the vibrating motor is connected to the vibrating plate, and the vibrating plate stops against the plate to be paved 600 after paving and transmits the vibration force, and the plate to be paved 600 Zhenping.
涂料装置50设在行走底盘10上,涂料装置50用于在待铺板材600的背面覆盖浆料。The coating device 50 is arranged on the walking chassis 10 , and the coating device 50 is used for covering the slurry on the back side of the board 600 to be paved.
涂料装置50包括:定位机构510、涂料机构520、刮料机构530、转移机构540、储料机构550、提升机构560。The coating device 50 includes: a positioning mechanism 510 , a coating mechanism 520 , a scraping mechanism 530 , a transfer mechanism 540 , a storage mechanism 550 , and a lifting mechanism 560 .
定位机构510具有用于支撑在待铺板材600的正面的支撑架5101;定位机构510还包括机架5102,支撑架5101设在机架5102上,刮料机构530设在机架5102上,涂料机构520设在机架5102或底盘主体110上。The positioning mechanism 510 has a support frame 5101 for being supported on the front of the board to be paved 600; the positioning mechanism 510 also includes a frame 5102, the support frame 5101 is located on the frame 5102, and the scraper mechanism 530 is located on the frame 5102, and the paint The mechanism 520 is provided on the frame 5102 or the chassis body 110 .
涂料机构520用于向待铺板材600的背面涂抹浆料;涂料机构520通过多自由度机械臂60设在底盘主体110上,多自由度机械臂60为scara机械臂,用于带动涂料机构520进行涂料作业。The coating mechanism 520 is used to apply slurry to the back of the board to be paved 600; the coating mechanism 520 is set on the chassis main body 110 through the multi-degree-of-freedom mechanical arm 60, and the multi-degree-of-freedom mechanical arm 60 is a scara mechanical arm, which is used to drive the coating mechanism 520 Do the paint job.
刮料机构530包括:刮料件5301、厚度调整件5302、安装座5303。The scraping mechanism 530 includes: a scraping member 5301 , a thickness adjusting member 5302 , and a mounting base 5303 .
刮料件5301为刮板,且对应支撑架5101设置,刮料件5301与支撑架5101间隔开且相对支撑架5101可移动。厚度调整件5302用于调整刮料件5301相对支撑架5101的距离以调整浆料的厚度,厚度调整件5302为伺服电缸。安装座5303可移动地设在机架5102上,厚度调整件5302设在安装座5303上。机架5102上设有导轨5103,安装座5303可移动地设在导轨5103上。The scraper 5301 is a scraper and is arranged corresponding to the support frame 5101 . The scraper 5301 is spaced apart from the support frame 5101 and is movable relative to the support frame 5101 . The thickness adjusting member 5302 is used to adjust the distance between the scraping member 5301 and the supporting frame 5101 to adjust the thickness of the slurry, and the thickness adjusting member 5302 is a servo electric cylinder. The mounting base 5303 is movably disposed on the frame 5102 , and the thickness adjusting member 5302 is disposed on the mounting base 5303 . The frame 5102 is provided with a guide rail 5103, and the installation base 5303 is movably arranged on the guide rail 5103.
转移机构540设置在定位机构510上,转移机构540用于将待铺板材600从支撑架5101移至待取位置,且将待铺板材600由支撑架5101上的水平状态调整至待取位置的倾斜状态。The transfer mechanism 540 is arranged on the positioning mechanism 510, and the transfer mechanism 540 is used to move the board material 600 to be paved from the support frame 5101 to the position to be taken, and adjust the board material 600 to be paved from the horizontal state on the support frame 5101 to the position to be picked up. lean state.
转移机构540包括:两个转移座5401、驱动组件5402、两个滑动轴5403。The transfer mechanism 540 includes: two transfer seats 5401 , a driving assembly 5402 , and two sliding shafts 5403 .
每个转移座5401具有引导面,引导面与转移座5401的远离引导面的另一侧面之间的距离自下而上逐渐减小。转移座5401具有导向槽54011,导向槽54011的槽面形成引导面。Each transfer seat 5401 has a guide surface, and the distance between the guide surface and the other side of the transfer seat 5401 away from the guide surface gradually decreases from bottom to top. The transfer seat 5401 has a guide groove 54011, and the groove surface of the guide groove 54011 forms a guide surface.
两个滑动轴5403分别可滑动地设在两个转移座5401的导向槽54011内,滑动轴5403上设有支撑件54031,支撑件54031用于止抵待铺板材600。支撑件54031为条形板,条形板上形成有凹槽,待铺板材600的边缘置于凹槽内。The two sliding shafts 5403 are respectively slidably arranged in the guide grooves 54011 of the two transfer seats 5401 , and the sliding shafts 5403 are provided with a support member 54031 for stopping against the board 600 to be paved. The support member 54031 is a strip-shaped board, and a groove is formed on the strip-shaped board, and the edge of the board material 600 to be paved is placed in the groove.
驱动组件5402包括:挠性传动组件54021、抵推件54022、驱动电机54023。The driving assembly 5402 includes: a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
挠性传动组件54021沿垂直于待铺板材600的移动方向的方向设置;抵推件54022设在挠性传动组件54021的挠性件501上;驱动电机54023的输出轴运动联动挠性传动组件54021的传动轮502。The flexible transmission assembly 54021 is arranged along the direction perpendicular to the moving direction of the board to be laid 600; the thrust member 54022 is arranged on the flexible member 501 of the flexible transmission assembly 54021; the output shaft of the driving motor 54023 moves to link the flexible transmission assembly 54021 The transmission wheel 502.
储料机构550设在行走底盘10上,储料机构550用于向涂料机构520供料。储料机构550包括料筒、泵机、连接泵机和料筒的输料管,输料管连接涂料机 构520的喷嘴,可以向喷嘴中持续泵送浆料,将浆料涂抹在待铺板材600的背面上。The material storage mechanism 550 is arranged on the traveling chassis 10 , and the material storage mechanism 550 is used to supply materials to the paint mechanism 520 . The material storage mechanism 550 includes a material cylinder, a pump, and a feed pipe connecting the pump and the material cylinder. The feed pipe is connected to the nozzle of the coating mechanism 520, and the slurry can be continuously pumped into the nozzle, and the slurry is applied to the board to be laid. 600 on the back.
提升机构560连接支撑架5101,用于推动支撑架5101上升或下降。The lifting mechanism 560 is connected to the support frame 5101 and used to push the support frame 5101 up or down.
提升机构560包括丝杠5601、丝杠螺母5602、升降电机5603。丝杠螺母5602设在承托件20上,丝杠5601的一端可转动地连接机架5102上,丝杠5601设在丝杠螺母5602上且穿设于承托件20,升降电机5603运动联动丝杠5601以驱动丝杠5601转动。The lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 . The lead screw nut 5602 is arranged on the support member 20, one end of the lead screw 5601 is rotatably connected to the frame 5102, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support member 20, and the movement linkage of the lifting motor 5603 The leading screw 5601 rotates by driving the leading screw 5601.
下面以待铺板材600为瓷砖进行说明,描述本申请板料铺贴设备1000的工作过程:The following describes the working process of the panel laying equipment 1000 of the present application by taking the panel 600 to be laid as a ceramic tile:
首先,行走底盘10运动至指定的铺贴区域,每到一个定位站点,行走底盘10停车一次,深度相机20通过连接在下方的云台开始对施工面的深度信息进行采集,并对整个屋子进行建模。完成建模后按照瓷砖铺贴的排版图,对墙面进行区域分割。在计算的过程中行走底盘10运动至指定的铺贴点位,地撑杆1501顶起将整个机身稳定在地面上。First, the walking chassis 10 moves to the designated paving area, and the walking chassis 10 stops once at each positioning site, and the depth camera 20 starts to collect the depth information of the construction surface through the pan-tilt connected below, and monitors the entire house. modeling. After the modeling is completed, the wall is divided into regions according to the layout of the tiles. During the calculation process, the walking chassis 10 moves to the designated laying point, and the ground support rod 1501 is lifted to stabilize the entire fuselage on the ground.
深度相机20调整角度后,测量行走底盘10停止的航向角误差及距离墙面的深度误差;同步的,由升降机构130和支撑架5101将待贴瓷砖举升至涂胶工位。After the depth camera 20 adjusts the angle, it measures the yaw angle error at which the walking chassis 10 stops and the depth error from the wall; synchronously, the tiles to be pasted are lifted to the gluing station by the lifting mechanism 130 and the support frame 5101.
储料机构550将瓷砖胶泵送至涂料机构520的喷嘴,然后通过多自由度机械臂60的连续轨迹运动均匀喷出涂抹至瓷砖背面;在涂胶的同时,刮料机构530跟随多自由度机械臂60运动,将瓷砖胶按照深度相机20提供的深度信息计算出的控制量,将瓷砖胶精准修型,在运动过程中带走多余的瓷砖胶,把多余瓷砖胶带回到储料机构550,完成瓷砖胶的回收。The storage mechanism 550 pumps the tile adhesive to the nozzle of the coating mechanism 520, and then sprays it evenly to the back of the tile through the continuous trajectory movement of the multi-degree-of-freedom mechanical arm 60; while applying glue, the scraping mechanism 530 follows the multi-degree-of-freedom The mechanical arm 60 moves, and the tile adhesive is accurately trimmed according to the control amount calculated by the depth information provided by the depth camera 20, and the excess tile adhesive is taken away during the movement, and the excess tile adhesive is returned to the storage mechanism 550 , Complete the recovery of tile adhesive.
完成涂胶后,搭载在定位机构510的机架5102上面的驱动组件5402将会拉动瓷砖,沿着转移机构540的圆弧形槽面将瓷砖输送至待抓取工位;此时,铺贴机械手30会在该工位等待,并抓取已经完成涂胶的瓷砖,并按照排版图铺贴于墙面的指定位置,此时深度相机20启动并在线引导铺贴机械手30调整瓷砖铺贴的位置和姿态,然后将瓷砖压紧。After gluing is completed, the driving assembly 5402 mounted on the frame 5102 of the positioning mechanism 510 will pull the tiles, and transport the tiles to the station to be grasped along the arc-shaped groove surface of the transfer mechanism 540; The manipulator 30 will wait at this station, grab the tiles that have been glued, and lay them on the designated position on the wall according to the layout. position and posture, and then press the tiles tightly.
在此过程中,由支撑架5101、转移机构540、刮料机构530、储料机构550依旧在继续给铺贴机械手30提供新的已涂完胶的瓷砖;在瓷砖压紧之后,深度相机20进行完成面检测,在发现局部出现高低差,或砖缝整体宽度误差超差的时候,会对利用振捣机构4202对高点进行振捣调平,并利用推送机构4201调整砖缝;在调整砖缝的时候,铺贴机械手30会对接下来的瓷砖进行铺贴,保证 整个流程的连续和并行。During this process, the support frame 5101, the transfer mechanism 540, the scraping mechanism 530, and the storage mechanism 550 are still continuing to provide the paving manipulator 30 with new glue-coated tiles; after the tiles are pressed, the depth camera 20 Carry out the finished surface detection, and when local height differences are found, or the overall width error of the brick joints is out of tolerance, the vibrating mechanism 4202 will be used to vibrate and level the high points, and the pushing mechanism 4201 will be used to adjust the brick joints; When the tiles are jointed, the laying manipulator 30 will lay the next tiles to ensure the continuity and parallelism of the whole process.
本申请的板料铺贴设备1000既解决了机器人在铺贴过程中,由于采用相对定位的方式,引起局部误差放大,导致部分砖缝超差的问题。又同时解决了需要离线采集墙面深度信息和实测实量建立地图的问题。同时,使整个设备完全实现并行执行,并行解算的功能,在保证完成面复合验收要求的情况下,实现了无需人工接入便可使铺贴质量达标的目的。综上所述,本申请主要涉及了一种高柔性的自动墙砖铺贴设备,通过结合全局深度视觉检测+多臂协作的方式,将墙面数据采集,瓷砖胶定量涂覆修整和自动调节完成面平整度和高低差集成在一台机器人上,从而保证了完成面的质量。The sheet material laying and pasting equipment 1000 of the present application not only solves the problem that the robot adopts the relative positioning method during the laying and pasting process, which causes local error amplification and leads to the problem that some brick joints are out of tolerance. At the same time, it solves the problem of offline collection of wall depth information and actual measurement to establish a map. At the same time, the entire equipment can fully realize the functions of parallel execution and parallel calculation, and realize the goal of making the paving quality up to standard without manual access while ensuring the completion of surface composite acceptance requirements. To sum up, this application mainly involves a highly flexible automatic wall tile laying equipment. By combining the global depth visual inspection + multi-arm cooperation, the wall data collection, tile adhesive quantitative coating trimming and automatic adjustment The flatness and height difference of the finished surface are integrated on one robot, thus ensuring the quality of the finished surface.
该方案主要解决了以下5点问题:This program mainly solves the following five problems:
1、通过集成在回转机构120上面的深度相机20可以在线采集墙面相对于铺贴完成面的深度信息,而结构光相机较高的精度也保证了数据采集的准确性。1. Through the depth camera 20 integrated on the slewing mechanism 120, the depth information of the wall surface relative to the paved surface can be collected online, and the high precision of the structured light camera also ensures the accuracy of data collection.
2、利用scara机械臂的位姿精度进行涂胶,使涂胶量基本符合墙面深度数据给出的控制量。2. Use the pose accuracy of the scara robotic arm to apply glue, so that the amount of glue applied basically conforms to the control amount given by the wall depth data.
3、利用高精度伺服电缸组成的刮胶系统,保证了瓷砖胶修整后的完成面与深度信息给出的基本一致。3. The scraping system composed of high-precision servo electric cylinders ensures that the finished surface after trimming of tile glue is basically consistent with the depth information given.
4、涂胶完成的瓷砖会通过转移机构540推送到指定等待位,从而保证在贴砖的同时,涂胶仍在继续,保证两个工序的并行。4. The tiles that have been glued will be pushed to the designated waiting position through the transfer mechanism 540, so as to ensure that the glue is still continuing while the tiles are being tiled, and the parallelism of the two processes is guaranteed.
5、在贴砖完成后,由调整机械手40进行完成面砖缝和高低差的调整,且不影响铺贴机械手30的取砖和贴砖,保证了涂胶、贴砖和调整均为并行工序,大大提高了整个机器人的工作效率。5. After the tiling is completed, the adjustment manipulator 40 completes the adjustment of the brick joints and the height difference without affecting the brick taking and tiling of the paving manipulator 30, ensuring that glue application, tiling and adjustment are all parallel processes. The working efficiency of the whole robot is greatly improved.
本申请的板料铺贴设备1000主要解决了当前施工体系中,机器人需要人工参与进行完成面砖缝的调整这一复杂现象,通过调整机械手40+推送机构4201+振捣机构4202可以实现与贴砖同步的瓷砖完成面调整;同时,用在线测量的方式替代离线的全局测量形式,通过降低单次测量的覆盖面积提升测量精度保证墙面信息的准确性(全局测量精度为±1mm,局部深度视觉测量精度为±0.2mm);通过更为精确的涂胶手臂+刮胶系统的组合,有效保证了涂胶完成面与墙面的吻合程度;通过升降机构130上面的回转机构120,保证了铺贴机械手30的工作空间可达性能够覆盖整个工作面。The sheet material paving equipment 1000 of the present application mainly solves the complicated phenomenon that in the current construction system, the robot needs to manually participate in the adjustment of the joints of the facing bricks. Synchronous tile surface adjustment is completed; at the same time, the online measurement method is used to replace the offline global measurement form, and the measurement accuracy is improved by reducing the coverage area of a single measurement to ensure the accuracy of the wall information (the global measurement accuracy is ±1mm, and the local depth vision The measurement accuracy is ±0.2mm); through the combination of a more accurate gluing arm + squeegee system, the degree of agreement between the gluing finished surface and the wall is effectively guaranteed; through the slewing mechanism 120 on the lifting mechanism 130, it is ensured The accessibility of the working space of the attaching manipulator 30 can cover the entire working surface.
可以理解为,本申请专利提出了一种新的高柔性墙砖铺贴机器人设计方案,该方案主要利用结构光布局绝对测量技术+亚毫米级位姿相对测量技术+柔性双臂协作机器人来实现墙砖铺贴。本申请意图通过机器人进行自主行走,自主定 位,在线测量,实时补偿,在线引导,并将贴砖与调平集成于同一个机器人上,通过提高机器人的柔性,来弥补相关技术中机器人在贴砖过程中无法保证砖缝一致性的问题,并有效解决依赖支撑砖平整度的问题。同时在涂胶系统的升级中,我们利用涂胶仅对三个平面位置精度及一个姿态精度有要求的特点,我们设计了一种4自由度的涂胶系统,配合2自由度的刮胶系统,在保证涂胶厚度精准的同时,能够实现精准刮胶,保证瓷砖背胶的厚度与测量值完全一致,从而提高瓷砖铺贴的平整度并降低空鼓率。It can be understood that this patent application proposes a new design scheme for a highly flexible wall tile laying robot, which is mainly realized by using the absolute measurement technology of structured light layout + the relative measurement technology of submillimeter position and posture + flexible dual-arm collaborative robot Wall tile paving. This application intends to use the robot to carry out autonomous walking, autonomous positioning, online measurement, real-time compensation, online guidance, and integrate tile tiling and leveling on the same robot. The problem of brick joint consistency cannot be guaranteed during the process, and the problem of relying on the flatness of supporting bricks can be effectively solved. At the same time, in the upgrade of the gluing system, we have designed a 4-degree-of-freedom gluing system to match the 2-degree-of-freedom squeegee system by taking advantage of the fact that gluing only requires three-plane position accuracy and one attitude accuracy. , while ensuring the thickness of the glue is accurate, it can realize accurate scraping, and ensure that the thickness of the tile back glue is exactly the same as the measured value, thereby improving the flatness of the tile laying and reducing the hollowing rate.
下面描述本申请实施例的板料铺贴设备的铺贴方法。The following describes the laying method of the panel laying equipment of the embodiment of the present application.
如图8所示,根据本申请实施例的一种板料铺贴设备的铺贴方法,包括以下步骤:As shown in Figure 8, a paving method of a sheet material paving equipment according to an embodiment of the present application includes the following steps:
步骤S1:深度相机20获取施工面的施工面信息,控制行走底盘10运动到施工面的起始铺贴位置。Step S1: The depth camera 20 obtains the construction surface information of the construction surface, and controls the walking chassis 10 to move to the initial paving position of the construction surface.
可以理解为,板料铺贴设备1000可以预先设定一完成面,视觉相机20可以根据全局的施工面三维测量,计算完成面与施工面的全局深度,以获取施工面信息,进而控制行走底盘10移动至铺贴的起始位置,实现精准定位。It can be understood that the panel laying equipment 1000 can pre-set a completed surface, and the visual camera 20 can calculate the global depth between the completed surface and the construction surface according to the three-dimensional measurement of the global construction surface, so as to obtain the information of the construction surface, and then control the walking chassis 10 Move to the starting position of paving to achieve precise positioning.
步骤S2:第一机械臂310控制抓取装置320抓取并铺贴待铺板材600,深度相机20实时获取待铺板材600在铺贴过程中的第一位置信息,第一机械臂310根据第一位置信息铺贴待铺板材600。Step S2: The first robotic arm 310 controls the grabbing device 320 to grab and lay the board to be paved 600, and the depth camera 20 acquires the first position information of the board to be paved 600 in real time during the paving process. 1. Position information for paving and affixing the panels 600 to be paved.
也就是说,深度相机20也可以检测铺贴过程中待铺板材600与施工面或定位板材的位置和预设姿态的偏差,以获取第一位置信息,第一机械臂310根据第一位置信息铺贴待铺板材600就能保证待铺板材600的铺贴位置精度。That is to say, the depth camera 20 can also detect the deviation between the position and the preset posture of the board to be paved 600 and the construction surface or positioning board during the paving process, so as to obtain the first position information, and the first mechanical arm 310 can obtain the first position information according to the first position information The laying and pasting of the board to be paved 600 can ensure the accuracy of the paving position of the board to be paved 600 .
步骤S3:深度相机20获取待铺板材600在铺贴后的第二位置信息,第二机械臂410根据第二位置信息控制调整装置420调整铺贴后的待铺板材600的位置。Step S3: The depth camera 20 obtains the second position information of the board to be paved 600 after paving, and the second mechanical arm 410 controls the adjustment device 420 to adjust the position of the board to be paved 600 after paving according to the second position information.
也就是说,待铺板材600铺贴后最终构成完成面,在待铺板材600铺贴后,视觉相机20可以检测铺贴后的待铺板材600与相邻的已铺板材的之间高低差和砖缝的宽度是否一致,以获取第二位置信息,实现完成面的质量检测。That is to say, after the board to be paved 600 is paved, the finished surface is finally formed. After the board to be paved 600 is paved, the visual camera 20 can detect the height difference between the board to be paved 600 and the adjacent paved board. Whether it is consistent with the width of the brick joint to obtain the second position information to realize the quality inspection of the finished surface.
根据本申请实施例的板料铺贴设备的铺贴方法,通过深度相机20获取施工面的施工面信息,控制行走底盘10运动到施工面的起始铺贴位置;第一机械臂310控制抓取装置320抓取并铺贴待铺板材600,深度相机20实时获取待铺板材600在铺贴过程中的第一位置信息,第一机械臂310根据所述第一位置信息铺贴待铺板材600;深度相机20获取待铺板材600在铺贴后的第二位置信息, 第二机械臂410根据第二位置信息控制调整装置420调整铺贴后的待铺板材600的位置,可以实现起始铺贴位置的精准定位,待铺板材600的准确铺贴以及保证铺贴精度和铺贴完成面的质量。According to the paving method of the sheet material paving equipment in the embodiment of the present application, the construction surface information of the construction surface is obtained through the depth camera 20, and the walking chassis 10 is controlled to move to the initial paving position of the construction surface; The fetching device 320 grabs and lays the board to be paved 600, the depth camera 20 acquires the first position information of the board to be paved 600 in the process of laying and pasting in real time, and the first mechanical arm 310 lays and pastes the board to be paved according to the first position information 600; the depth camera 20 obtains the second position information of the board to be paved 600 after paving, and the second mechanical arm 410 controls the adjustment device 420 to adjust the position of the board to be paved 600 after paving according to the second position information, so as to realize the initial Accurate positioning of the paving position, accurate paving of the 600 panels to be paved, and ensuring the accuracy of the paving and the quality of the finished surface.
如图9所示,一些实施例中,调整装置420包括倾角调整机构4201和平整度调整机构4202,第二位置信息包括铺贴后的待铺板材600与相邻的已铺板材之间的高度差信息和倾角信息,步骤S3包括以下步骤:As shown in Figure 9, in some embodiments, the adjustment device 420 includes an inclination adjustment mechanism 4201 and a flatness adjustment mechanism 4202, and the second position information includes the height between the board to be paved 600 and the adjacent paved board after paving Difference information and inclination information, step S3 comprises the following steps:
步骤S301:平整度调整机构4202振捣铺贴后的待铺板材600,以使铺贴后的待铺板材600和相邻的已铺板材的板面平齐。Step S301: The flatness adjustment mechanism 4202 vibrates the paved board 600 to make the board surface of the paved board 600 flush with the adjacent paved board.
步骤S302:倾角调整机构4201调整铺贴后的待铺板材600的位置,以使铺贴后的待铺板材600和相邻的已铺板材之间的缝隙宽度均匀一致。Step S302: The inclination adjustment mechanism 4201 adjusts the position of the paved board 600 after paving, so that the width of the gap between the paved board 600 and the adjacent paved board is uniform.
根据本申请实施例的板料铺贴设备1000的其他构成等以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the panel laying equipment 1000 according to the embodiment of the present application are known to those skilled in the art and will not be described in detail here.
在本说明书的描述中,参考术语“实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "embodiment", "example" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the application is defined by the claims and their equivalents.
在建筑施工的板材铺贴过程中,尤其是瓷砖铺贴,需要在瓷砖背面涂抹瓷砖胶,机器人抓取瓷砖后再进行铺贴作业。但是,由于瓷砖是放置在平台上的,瓷砖背面朝上进行涂胶,这就导致机器人抓取已涂胶的瓷砖比较困难,导致工作效率降低。During the paving process of building construction, especially tile paving, it is necessary to apply tile glue on the back of the tiles, and the robot will grab the tiles and then carry out the paving work. However, since the tiles are placed on the platform, the back of the tiles faces up for gluing, which makes it difficult for the robot to grab the glued tiles, resulting in reduced work efficiency.
针对该情况,下面结合附图,描述本申请实施例的板材涂料装置2000。In view of this situation, the panel coating device 2000 of the embodiment of the present application will be described below with reference to the accompanying drawings.
如图10所示,根据本申请实施例的板材涂料装置2000,包括:涂料机构520、转移机构540、供料机构5000。As shown in FIG. 10 , the plate coating device 2000 according to the embodiment of the present application includes: a coating mechanism 520 , a transfer mechanism 540 , and a feeding mechanism 5000 .
涂料机构520包括涂料支架5210和涂料组件5300,涂料组件5300能相对涂料支架5210沿着预设涂料方向运动。板材600可以为地砖、墙砖,涂料组件5300可用于涂抹浆料、砖胶。例如,板材600为瓷砖,预设涂料方向沿左右方向,则涂料组件5300相对涂料支架5210可以沿着左右方向运动给瓷砖涂抹瓷砖胶。The paint mechanism 520 includes a paint support 5210 and a paint assembly 5300 , and the paint assembly 5300 can move relative to the paint support 5210 along a preset paint direction. The plate 600 can be a floor tile or a wall tile, and the paint assembly 5300 can be used for applying grout and brick glue. For example, the plate 600 is a ceramic tile, and the preset paint direction is along the left and right directions, then the paint component 5300 can move relative to the paint bracket 5210 along the left and right direction to apply tile glue to the tile.
转移机构540包括转移座5401和转移驱动组件54020,转移座5401位于涂料支架5210垂直于预设涂料方向的一侧,且具有相对于涂料支架5210向外倾斜设置的引导部,转移座5401上设有供取料的避空区。对于已涂料板材而言,板材600大多背面朝上放置,浆料涂抹在板材600的背面,此时,已涂料板材不方便抓取,通过转移驱动组件54020可以将已涂料板材沿着转移座5401转移至倾斜状态,方便从已涂料板材的正面抓取已涂料板材,例如,在机器人铺贴板材的方案中,将已涂料板材转移至倾斜状态,方便机械手抓取已涂料板材。The transfer mechanism 540 includes a transfer seat 5401 and a transfer drive assembly 54020. The transfer seat 5401 is located on one side of the paint support 5210 perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support 5210. The transfer seat 5401 is provided with There is an avoidance area for retrieving materials. For the painted board, the board 600 is mostly placed with the back facing up, and the slurry is applied to the back of the board 600. At this time, the painted board is inconvenient to grasp, and the painted board can be moved along the transfer base 5401 through the transfer drive assembly 54020. Transfer to an inclined position to facilitate gripping of painted panels from the front side of the coated panels, for example, in the case of robot laying panels, transfer the painted panels to an inclined position to facilitate the gripping of coated panels by the robot arm.
供料机构5000能将待涂料板材送至第一预设高度,以供涂料组件5300给待涂料板材涂覆浆料,以及能将已涂料板材送至第二预设高度,以供转移驱动组件54020将已涂料板材沿着引导部送至转移座5401上。供料机构5000将待涂料板材送至第一预设高度,方便外部送来的板材600运送至涂料位置,而将已涂料板材送至第二预设高度,则方便转移机构540转移已涂料板材。The feeding mechanism 5000 can send the board to be coated to a first preset height for the coating assembly 5300 to coat the board to be coated with slurry, and can send the coated board to a second preset height for the transfer drive assembly 54020 sends the painted plate to the transfer seat 5401 along the guide. The feeding mechanism 5000 sends the plate to be painted to the first preset height, which is convenient for the plate 600 sent from outside to be transported to the paint position, and sends the painted plate to the second preset height, which is convenient for the transfer mechanism 540 to transfer the painted plate .
根据本申请实施例的板材涂料装置2000,通过设置涂料机构520包括涂料支架5210和涂料组件5300,可以实现对板材600涂抹浆料。通过设置转移机构540包括转移座5401和转移驱动组件54020,转移座5401位于涂料支架5210垂直于预设涂料方向的一侧,且相对于涂料支架5210向外倾斜设置,转移座5401上设有供取料的避空区,可以将已涂料板材转移至倾斜状态,方便已涂料板材的抓取。通过设置供料机构5000将板材600送至第一预设高度和第二预设高度,可以将板材600输送至涂胶位置和转移位置,以满足不同工序的要求。整个装置自动化程度高,可以实现板材600的涂料和转移,有利于板材600的铺贴。According to the board coating device 2000 of the embodiment of the present application, by setting the coating mechanism 520 including the coating bracket 5210 and the coating assembly 5300 , coating the slurry on the board 600 can be realized. By setting the transfer mechanism 540 to include a transfer seat 5401 and a transfer drive assembly 54020, the transfer seat 5401 is located on one side of the paint support 5210 perpendicular to the preset paint direction, and is inclined outward relative to the paint support 5210. The transfer seat 5401 is provided with a The avoidance area for taking materials can transfer the painted boards to the inclined state, which is convenient for grabbing the painted boards. By setting the feeding mechanism 5000 to send the plate 600 to the first preset height and the second preset height, the plate 600 can be transported to the gluing position and the transfer position to meet the requirements of different processes. The whole device has a high degree of automation, and can realize the coating and transfer of the board 600 , which is beneficial to the laying of the board 600 .
一些实施例中,转移座5401可为转移支架。In some embodiments, the transfer base 5401 can be a transfer stand.
一些实施例中,垂直于预设涂料方向的方向可为前后方向。In some embodiments, the direction perpendicular to the predetermined paint direction may be the front-to-back direction.
一些实施例中,如图10和图13所示,涂料支架5210呈门型,涂料支架5210沿预设涂料方向的一端设有缺口52101,当供料机构5000将待涂料板材送至第一预设高度时,待涂料板材与涂料支架5210之间形成半封闭的涂胶空间,涂料支架5210位于缺口52101一侧的下方设有接收溢料的浆料搅拌装置。也就是说,待涂料板材与涂料支架5210之间形成半封闭的涂胶空间可以在涂料过程中避免浆料向四周洒落,能保证涂料过程中的整洁,而涂料支架5210位于缺口52101一侧的下方设有接收溢料的浆料搅拌装置则可以回收涂料过程中多余的溢料,避免浪费。In some embodiments, as shown in Figure 10 and Figure 13, the paint support 5210 is in the shape of a door, and one end of the paint support 5210 along the preset paint direction is provided with a gap 52101, when the feeding mechanism 5000 sends the plate to be painted to the first preset When setting the height, a semi-closed glue-coating space is formed between the paint plate and the paint bracket 5210, and the paint bracket 5210 is located below the side of the gap 52101 and is provided with a slurry stirring device for receiving overflow. That is to say, forming a semi-closed glue-coating space between the plate to be painted and the paint bracket 5210 can prevent the slurry from spilling around during the coating process, and can ensure cleanliness during the coating process, while the paint bracket 5210 is located on the side of the gap 52101 There is a slurry stirring device below to receive the overflow, which can recover the excess overflow in the coating process and avoid waste.
一些实施例中,涂料支架5210的下方设有接收溢料的浆料搅拌装置。In some embodiments, a slurry stirring device for receiving overflow is provided below the paint support 5210 .
一些实施例中,浆料搅拌装置可为相关技术中的搅拌装置,该搅拌装置可 通过驱动电机驱动叶片进行搅拌。In some embodiments, the slurry stirring device can be a stirring device in the related art, and the stirring device can drive blades through a driving motor for stirring.
一些实施例中,如图10所示,供料机构5000包括:支撑柱5100、支撑架5101、提升机构560。涂料机构520安装在支撑柱5100的顶部;支撑架5101可上下滑动的安装在支撑柱5100上,支撑架5101上能承载待涂料板材;提升机构560能驱动支撑架5101沿着支撑柱5100上下运动。可以理解为,板材600运输过来后,放置在支撑架5101上,然后提升机构560可以驱动支撑架5101沿支撑柱5100向上运动,当到达第一预设高度时,涂料机构520对板材600涂抹浆料,当到达第二预设高度时,转移机构540将已涂抹板材转移至倾斜位置,采用这种供料机构5000结构简单。In some embodiments, as shown in FIG. 10 , the feeding mechanism 5000 includes: a supporting column 5100 , a supporting frame 5101 , and a lifting mechanism 560 . The coating mechanism 520 is installed on the top of the support column 5100; the support frame 5101 is installed on the support column 5100 to slide up and down, and the support frame 5101 can carry the plate to be painted; the lifting mechanism 560 can drive the support frame 5101 to move up and down along the support column 5100 . It can be understood that after the plate 600 is transported, it is placed on the support frame 5101, and then the lifting mechanism 560 can drive the support frame 5101 to move upward along the support column 5100. When the first preset height is reached, the paint mechanism 520 applies slurry to the plate 600 When the material reaches the second preset height, the transfer mechanism 540 will transfer the smeared plate to an inclined position, and the structure of this feeding mechanism 5000 is simple.
需要说明的是,支撑架5101上预先可以放置多个板材600,首先将最上层的板材600提升到第一预设高度,最上层的板材600在经涂料机构520涂抹浆料后,提升机构560驱动支撑架5101使板材600到达第二预设高度,转移机构540将已涂抹板材转移至倾斜位置,接着,已涂抹板材被取走。以此类推,就可以实现多个板材600的依次涂料和转移,提高工作效率。It should be noted that a plurality of boards 600 can be placed on the support frame 5101 in advance. First, the uppermost board 600 is lifted to a first preset height. After the uppermost board 600 is coated with slurry by the coating mechanism 520, the lifting mechanism 560 The supporting frame 5101 is driven to make the board 600 reach a second preset height, and the transfer mechanism 540 transfers the coated board to an inclined position, and then the coated board is taken away. By analogy, the sequential coating and transfer of multiple boards 600 can be realized, improving work efficiency.
在一实施例中,支撑架5101可为承载板。In one embodiment, the supporting frame 5101 can be a carrying board.
在一实施例中,如图10所示,提升机构560包括丝杠5601、丝杠螺母5602、升降电机5603。丝杠螺母5602设在支撑架5101上,丝杠5601的一端可转动地连接涂料支架5210,丝杠5601设在丝杠螺母5602上且穿设于支撑架5101,升降电机5603运动联动丝杠5601以驱动丝杠5601转动。进行升降时,升降电机5603带动丝杠5601转动,丝杠5601可推动丝杠螺母5602升降,从而使支撑架5101升降,通过该种方式可以提供稳定且可靠的升降运动。In one embodiment, as shown in FIG. 10 , the lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 . The lead screw nut 5602 is arranged on the support frame 5101, and one end of the lead screw 5601 is rotatably connected to the paint bracket 5210, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support frame 5101, and the lifting motor 5603 moves with the lead screw 5601 Rotate with driving screw 5601. When lifting, the lifting motor 5603 drives the lead screw 5601 to rotate, and the lead screw 5601 can push the lead screw nut 5602 to rise and fall, so as to make the support frame 5101 rise and fall. In this way, a stable and reliable lifting movement can be provided.
例如,升降电机5603与丝杠5601可通过带传动机构、齿轮组、链传动中的任一种实现运动传递,例如,升降电机5603与丝杠5601之间设置带传动机构,带传动机构的一端连接升降电机5603且带传动机构的另一端连接丝杠5601。For example, the lifting motor 5603 and the leading screw 5601 can realize motion transmission through any one of a belt transmission mechanism, a gear set, and a chain transmission. For example, a belt transmission mechanism is set between the lifting motor 5603 and the leading screw 5601, and one end of the belt transmission mechanism The lifting motor 5603 is connected and the other end of the belt transmission mechanism is connected to the lead screw 5601.
需要说明的是,上述只是举例说明,提升机构560的结构不限于此,其他能够实现带动支撑架5101升降的机构同样可以为本申请的提升机构560,例如,提升机构560为液压杆,通过液压杆的伸缩运动同样可驱动支撑架5101升降。It should be noted that the above is just an example, and the structure of the lifting mechanism 560 is not limited thereto. Other mechanisms that can drive the support frame 5101 up and down can also be the lifting mechanism 560 of the present application. For example, the lifting mechanism 560 is a hydraulic rod. The telescopic movement of the rod can also drive the support frame 5101 to go up and down.
在一实施例中,如图12所示,支撑架5101上设有多个限位件51011,多个限位件51011分布在支撑架5101的至少三侧。通过多个限位件51011可以止抵在板材600的至少三个侧面上,从而固定板材600的位置,避免板材600发生位移。In one embodiment, as shown in FIG. 12 , a plurality of limiting members 51011 are provided on the supporting frame 5101 , and the plurality of limiting members 51011 are distributed on at least three sides of the supporting frame 5101 . The plurality of stoppers 51011 can stop against at least three sides of the plate 600 , thereby fixing the position of the plate 600 and avoiding displacement of the plate 600 .
例如,如图12所示,支撑架5101的每一侧的限位件51011至少设有一个。 例如,当每一侧的限位件51011设有一个时,既可以起到限位作用同时还能降低成本;当每一侧的限位件51011设两个或三个时,则可以增强限位效果。For example, as shown in FIG. 12 , there is at least one limiting member 51011 on each side of the support frame 5101 . For example, when there is one limiting member 51011 on each side, it can not only play a limiting role but also reduce the cost; bit effect.
在一实施例中,如图10所示,板材涂抹装置2000还包括导向组件400,导向组件400包括导向杆4100和导向套4200。导向套4200设在支撑架5101上,导向杆4100穿设于支撑架5101上且套设于导向套4200上,导向杆4100的一端连接在涂料支架5210上。通过设置导向杆4100和导向套4200可以提高支撑架5101升降的稳定性。In one embodiment, as shown in FIG. 10 , the plate coating device 2000 further includes a guide assembly 400 , and the guide assembly 400 includes a guide rod 4100 and a guide sleeve 4200 . The guide sleeve 4200 is disposed on the support frame 5101 , the guide rod 4100 is passed through the support frame 5101 and sleeved on the guide sleeve 4200 , and one end of the guide rod 4100 is connected to the paint support 5210 . By arranging the guide rod 4100 and the guide sleeve 4200, the lifting stability of the support frame 5101 can be improved.
例如,如图10所示,导向组件400设有多组,多组导向组件400间隔开地设在涂料支架5210上。例如,导向组件400设有三组,三组导向组件400设在涂料支架5210的三个拐角位置,而提升机构560则设在涂料支架5210的另一拐角位置,采用提升机构560和三组导向组件400分布在涂料支架5210的四个拐角处的布置方式,有利于提高整个结构的稳定性。For example, as shown in FIG. 10 , multiple sets of guide assemblies 400 are provided, and multiple sets of guide assemblies 400 are arranged on the paint support 5210 at intervals. For example, the guide assembly 400 is provided with three groups, and the three sets of guide assemblies 400 are located at three corner positions of the paint support 5210, while the lifting mechanism 560 is located at another corner position of the paint support 5210, using the lift mechanism 560 and the three sets of guide assemblies The arrangement of 400 distributed at the four corners of the paint bracket 5210 is conducive to improving the stability of the entire structure.
一些实施例中,如图12和图13所示,转移驱动组件54020包括:两组传动轮502、挠性传动组件54021、抵推件54022、驱动电机54023。两组传动轮502分别设置在涂料支架5210的预设涂料方向的两侧;每一组传动轮502上套设有挠性传动组件54021;抵推件54022安装在挠性传动组件54021上,抵推件54022能止抵待涂料板材的远离转移座5401一侧的侧边上;驱动电机54023能驱动传动轮502转动,以带动挠性传动组件54021上的抵推件54022驱动已涂料的板材600向转移座5401移动。例如,如图12、图16和图17所示,预设涂料方向为左右方向,则涂料支架5210的左右两侧各设有一组传动轮502,每一组传动轮502为两个,每一组的两个传动轮502上套设有挠性传动组件54021,驱动电机54023的输出轴连接一个传动轮502,则驱动电机54023启动就能驱动传动轮502转动,进而使挠性传动组件54021转动,带动挠性传动组件54021上的抵推件54022推动已涂料板材向转移座5401移动。采用转移驱动组件54020设置成包括两组传动轮502、挠性传动组件54021、抵推件54022、驱动电机54023,结构简单,整体占用的体积较小,有利于节省空间。In some embodiments, as shown in FIG. 12 and FIG. 13 , the transfer drive assembly 54020 includes: two sets of transmission wheels 502 , a flexible transmission assembly 54021 , a thrust member 54022 , and a drive motor 54023 . The two sets of drive wheels 502 are respectively arranged on both sides of the preset paint direction of the paint bracket 5210; each set of drive wheels 502 is provided with a flexible transmission assembly 54021; The push piece 54022 can stop against the side of the plate to be coated away from the transfer seat 5401; the driving motor 54023 can drive the transmission wheel 502 to rotate, so as to drive the push piece 54022 on the flexible transmission assembly 54021 to drive the painted plate 600 Move to the transfer seat 5401. For example, as shown in Fig. 12, Fig. 16 and Fig. 17, if the preset paint direction is the left and right directions, then a set of drive wheels 502 are respectively provided on the left and right sides of the paint support 5210, and each set of drive wheels 502 is two, each The two transmission wheels 502 of the group are provided with a flexible transmission assembly 54021, and the output shaft of the driving motor 54023 is connected to a transmission wheel 502, then the driving motor 54023 can drive the transmission wheel 502 to rotate, and then the flexible transmission assembly 54021 will rotate. , driving the resisting piece 54022 on the flexible transmission assembly 54021 to push the painted plate to move to the transfer seat 5401. The transfer drive assembly 54020 is set to include two sets of transmission wheels 502, flexible transmission assembly 54021, thrust member 54022, and drive motor 54023. The structure is simple and the overall occupied volume is small, which is beneficial to save space.
在一实施例中,抵推件54022可为立柱、挡板或其他基于相对位置设置的固定物。In one embodiment, the resisting member 54022 can be a column, a baffle or other fixed objects based on relative positions.
在一实施例中,挠性传动组件54021可以为传送带、传动链、传动绳中的任一种,相应地,传动轮502可以同步带轮、链轮、绳轮中的任一种。In one embodiment, the flexible transmission component 54021 can be any one of a conveyor belt, a transmission chain, and a transmission rope. Correspondingly, the transmission wheel 502 can be any one of a synchronous pulley, a sprocket, and a sheave.
在一实施例中,如图12所示,转移驱动组件54020还包括连接轴54024,连接轴54024的一端连接一组传动轮502且连接轴54024的另一端连接另一组 传动轮502,驱动电机54023运动联动连接轴54024。也就是说,驱动电机54023通过连接轴54024将动力传递到两组传动轮502上,可以减少驱动电机54023的数量,降低成本,同时驱动电机54023通过连接轴54024可以带动两个挠性传动组件54021同步运动,避免板材600相对两侧的因驱动不同步而导致板材600偏斜。In one embodiment, as shown in Figure 12, the transfer drive assembly 54020 also includes a connecting shaft 54024, one end of the connecting shaft 54024 is connected to a group of transmission wheels 502 and the other end of the connection shaft 54024 is connected to another group of transmission wheels 502, and the driving motor 54023 motion linkage connecting shaft 54024. That is to say, the driving motor 54023 transmits power to the two sets of transmission wheels 502 through the connecting shaft 54024, which can reduce the number of driving motors 54023 and reduce the cost. At the same time, the driving motor 54023 can drive two flexible transmission assemblies 54021 through the connecting shaft 54024. The synchronous movement avoids the deflection of the plate 600 caused by asynchronous driving on opposite sides of the plate 600 .
在一实施例中,驱动电机54023可以通过齿轮组运动联动连接轴54024,例如,齿轮组至少包括主动齿轮和从动齿轮,主动齿轮设在驱动电机54023的输出轴上,从动齿轮设在连接轴54024上,从而可以驱动连接轴54024转动。上述只是举例说明,齿轮组的齿轮数量不限于此,还可以是三个、四个等,通过齿轮组可以调节驱动电机54023传递到连接轴54024的输出转速。In one embodiment, the driving motor 54023 can be connected to the shaft 54024 through a gear set. For example, the gear set includes at least a driving gear and a driven gear. The driving gear is set on the output shaft of the driving motor 54023, and the driven gear is set on the connection On the shaft 54024, the connecting shaft 54024 can be driven to rotate. The above is just an example, and the number of gears in the gear set is not limited thereto, and may be three, four, etc., and the output rotational speed transmitted from the driving motor 54023 to the connecting shaft 54024 can be adjusted through the gear set.
一些实施例中,如图10至图12以及图15所示,转移机构540还包括:滑动轴5403,引导部在转移座5401上被构造成导向槽54011,导向槽54011与转移座5401的远离涂料支架5210的侧面之间的距离自下而上逐渐减小,滑动轴5403可滑动地设在导向槽54011内,滑动轴5403具有沿预设涂料方向延伸的支撑件54031,在转移驱动组件54020驱动已涂料板材由第二预设高度向转移座5401移动的过程中,滑动轴5403能转动以使支撑件54031始终止抵在已涂料板材的顶侧边上,也就是说,继续参考图15至16,已涂料板材由第二预设高度向转移座5401移动的过程中,板材600的底侧边始终止抵在抵推件54022上,顶侧边止抵在支撑件54031上,转移驱动组件54020带动板材600移动时,滑动轴5403沿着导向槽54011的槽面滑动,由于导向槽54011与转移座5401的远离涂料支架5210的侧面之间的距离自下而上逐渐减小,因此能够将板材600翻转成倾斜状态。通过滑动轴5403和抵推件54022可以为板材600提供良好的支撑作用,保证板材600的安全性。In some embodiments, as shown in FIG. 10 to FIG. 12 and FIG. 15 , the transfer mechanism 540 further includes: a sliding shaft 5403, the guide part is configured as a guide groove 54011 on the transfer seat 5401, and the distance between the guide groove 54011 and the transfer seat 5401 is The distance between the sides of the paint bracket 5210 gradually decreases from bottom to top, and the sliding shaft 5403 is slidably arranged in the guide groove 54011. The sliding shaft 5403 has a support member 54031 extending along the preset paint direction, and the transfer drive assembly 54020 In the process of driving the painted plate to move from the second preset height to the transfer seat 5401, the sliding shaft 5403 can rotate so that the support member 54031 always stops against the top side of the painted plate, that is to say, continue to refer to FIG. 15 From 16 to 16, during the process of moving the painted plate from the second preset height to the transfer seat 5401, the bottom side of the plate 600 always stops against the push piece 54022, and the top side stops against the support piece 54031, and the transfer drive When the component 54020 drives the plate 600 to move, the sliding shaft 5403 slides along the groove surface of the guide groove 54011. Since the distance between the guide groove 54011 and the side of the transfer seat 5401 away from the paint support 5210 gradually decreases from bottom to top, it can The board 600 is turned over into an inclined state. The sliding shaft 5403 and the pushing member 54022 can provide good support for the board 600 and ensure the safety of the board 600 .
在一些实施例中,支撑件54031可为止抵槽。In some embodiments, the support 54031 can stop the groove.
如图15和图16所示,涂料支架5210具有在垂直预设涂料方向上远离导向槽54011底部的支撑部52102,当转移驱动组件54020驱动已涂料板材在转移座5401上移动至第三预设高度时,支撑部52102止抵已涂料板材的底侧边。可以理解为,已涂料板材被转移至第三预设高度前,始终由抵推件54022止抵在已涂料板材的底侧边上,当已涂料板材到达第三预设高度时,已涂料板材的底侧边将脱离抵推件54022,此时,已涂料板材的底侧边止抵在支撑部52102上。转移驱动组件54020推动板材达到预设的倾斜位置时即到达第三预设高度,板材600的底侧边开始止抵在支撑部52102上,通过支撑部52102支撑住板材600, 从而使转移驱动组件54020可以复位,为下一个板材600的转移做准备。As shown in Figures 15 and 16, the paint support 5210 has a support portion 52102 away from the bottom of the guide groove 54011 in the vertical preset paint direction. height, the support portion 52102 stops against the bottom side of the painted board. It can be understood that, before the painted board is transferred to the third preset height, the push piece 54022 always stops against the bottom side of the painted board, and when the painted board reaches the third preset height, the painted board The bottom side of the plate will disengage from the push piece 54022, and at this time, the bottom side of the painted plate will stop against the support part 52102. When the transfer drive assembly 54020 pushes the board to reach the preset tilt position, it reaches the third preset height. The bottom side of the board 600 starts to abut against the support part 52102, and the board 600 is supported by the support part 52102, so that the transfer drive assembly 54020 can be reset to prepare for the transfer of the next plate 600.
一些实施例中,支撑部52102可为挡板、立柱、凸起或板状物等。参考图16、图17,支撑部52102可为呈倾斜设置的挡板。In some embodiments, the supporting part 52102 can be a baffle, a column, a protrusion or a plate, etc. Referring to Fig. 16 and Fig. 17, the support part 52102 can be a baffle plate arranged at an angle.
一些实施例中,如图10至图12、图16至图17所示,转移机构540还包括:弹性件54040,弹性件54040的一端连接滑动轴5403且弹性件54040的另一端连接转移座5401,已涂料板材在转移座5401的第三预设高度被取走时弹性件54040能带动滑动轴5403复位至引导槽54011的底部。当板材600到达预设的倾斜位置时,若取走板材600,弹性件54040可以使滑动轴5403迅速复位。In some embodiments, as shown in Figures 10 to 12 and Figures 16 to 17, the transfer mechanism 540 further includes: an elastic member 54040, one end of the elastic member 54040 is connected to the sliding shaft 5403 and the other end of the elastic member 54040 is connected to the transfer seat 5401 When the painted plate is taken away at the third preset height of the transfer seat 5401, the elastic member 54040 can drive the sliding shaft 5403 to return to the bottom of the guide groove 54011. When the plate 600 reaches the preset inclined position, if the plate 600 is taken away, the elastic member 54040 can make the sliding shaft 5403 return quickly.
一些实施例中,弹性件54040为弹簧,结构简单,成本较低。In some embodiments, the elastic member 54040 is a spring, which has a simple structure and low cost.
一些实施例中,如图10和图12所示,转移座5401为两组,两组转移座5401沿预设涂料方向间隔开地设置,两组转移座5401之间形成避空区。以预设涂料方向为左右方向,机械手的抓取方向的前后方向,当机械手抓取已涂料板材时,避空区方便机械手穿过并抓取板材。In some embodiments, as shown in FIG. 10 and FIG. 12 , there are two groups of transfer seats 5401 , and the two groups of transfer seats 5401 are arranged at intervals along the preset coating direction, and a space is formed between the two groups of transfer seats 5401 . With the preset coating direction as the left and right directions, and the grabbing direction of the manipulator as the front and rear directions, when the manipulator grabs the painted plate, the avoidance area is convenient for the manipulator to pass through and grab the plate.
一些实施例中,如图10-12所示,滑动轴5403为两个,两个滑动轴5403对应设在两组转移座5401的导向槽54011内,两个滑动轴5403之间形成有机械手避让区。也就是说,以机械手的抓取方向为前后方向为例进行说明,当机械手抓取已涂料板材时,机械手推动已涂料板材向后运动,使得已涂料板材两侧与两个的滑动轴5403的支撑件54031脱离,在弹性件54040的作用下将两个滑动轴5403向下拉动并迅速复位,此时,机械手就能向上运动,在到达设定高度后再向前运动,从而彻底取走已涂料板材。In some embodiments, as shown in Figures 10-12, there are two sliding shafts 5403, and the two sliding shafts 5403 are correspondingly arranged in the guide grooves 54011 of the two sets of transfer seats 5401, and a manipulator avoidance is formed between the two sliding shafts 5403 Area. That is to say, take the grabbing direction of the manipulator as the front and rear directions as an example. When the manipulator grabs the painted plate, the manipulator pushes the painted plate to move backward, so that the two sides of the painted plate and the two sliding shafts 5403 The supporting part 54031 is disengaged, and under the action of the elastic part 54040, the two sliding shafts 5403 are pulled down and reset quickly. Coating sheet.
一些实施例中,如图14所示,涂料组件5300包括:涂料单元531和刮料机构530。In some embodiments, as shown in FIG. 14 , the paint assembly 5300 includes: a paint unit 531 and a scraper mechanism 530 .
涂料单元531设在涂料支架5210的位于预设涂料方向的一端,涂料单元531能沿着预设涂料方向移动并给待涂料板材涂抹浆料,涂料单元531可以通过喷涂嘴将浆料沿着预设涂料方向在板材600上均匀涂抹浆料。刮料机构530沿着预设涂料方向可移动地设在涂料支架5210上,以刮除待涂料板料上多余的浆料,通过该方式可保证板材600上浆料的厚度适宜,保证板材600的铺贴质量。The coating unit 531 is located at one end of the coating support 5210 in the preset coating direction. The coating unit 531 can move along the preset coating direction and apply slurry to the plate to be coated. The coating unit 531 can spray the slurry along the preset coating direction through the spray nozzle. Set the coating direction to spread the slurry evenly on the board 600 . The scraper mechanism 530 is movably arranged on the paint bracket 5210 along the preset paint direction to scrape off excess slurry on the sheet to be painted, in this way the thickness of the slurry on the sheet 600 can be ensured to be suitable, and the thickness of the sheet 600 can be ensured. paving quality.
一些实施例中,如图11和图12所示,刮料机构530包括:安装座5303、多个刮料件5301、多个厚度调整件5302。安装座5303可移动地设在涂料支架5210上;多个刮料件5301沿垂直于预设涂料方向并排设置;多个厚度调整件5302设在安装座5303上,多个厚度调整件5302与多个刮料件5301一一对应相连,以驱动多个刮料件5301升降相同或不同的高度。也就是说,多个厚度调整 件5302与多个刮料件5301配合可以根据需要调整板材600上浆料的厚度。In some embodiments, as shown in FIG. 11 and FIG. 12 , the scraping mechanism 530 includes: a mounting seat 5303 , a plurality of scraping members 5301 , and a plurality of thickness adjustment members 5302 . The mounting base 5303 is movably arranged on the paint bracket 5210; a plurality of scraping parts 5301 are arranged side by side along a direction perpendicular to the preset coating; a plurality of thickness adjustment parts 5302 are arranged on the mounting base 5303, and a plurality of thickness adjustment parts 5302 and multiple Each scraping member 5301 is connected one by one to drive a plurality of scraping members 5301 to rise and fall to the same or different heights. That is to say, a plurality of thickness adjustment members 5302 cooperate with a plurality of scraper members 5301 to adjust the thickness of the slurry on the board 600 as required.
例如,当目标施工面的表面不平整时,为得到平面度一致的完成面,需要根据目标施工面的铺贴位置调整板材600上浆料的厚度,此时,多个厚度调整件5302带动多个刮料件5301升降不同的高度,就能将板材600上的浆料刮成不同的厚度,实现浆料厚度的精修,适应当前不平整的目标施工面。而当目标施工面的表面平整时,多个厚度调整件5302带动多个刮料件5301升降相同的高度,这样就能保证将板材600上的浆料刮成一致的厚度,适应当前平整的目标施工面。For example, when the surface of the target construction surface is uneven, in order to obtain a finished surface with consistent flatness, it is necessary to adjust the thickness of the slurry on the board 600 according to the laying position of the target construction surface. At this time, multiple thickness adjustment members 5302 drive multiple Each scraping member 5301 can be raised and lowered to different heights to scrape the slurry on the board 600 into different thicknesses, so as to realize the refinement of the thickness of the slurry and adapt to the current uneven target construction surface. And when the surface of the target construction surface is flat, multiple thickness adjusting parts 5302 drive multiple scraping parts 5301 to rise and fall to the same height, so as to ensure that the slurry on the plate 600 is scraped into a consistent thickness, which is suitable for the current smooth goal construction surface.
由此可见,将刮料机构530设置成包括安装座5303、多个刮料件5301、多个厚度调整件5302,可以根据施工情况满足不同的使用要求,提高刮料机构530的适应性。It can be seen that the scraping mechanism 530 is configured to include a mounting base 5303, a plurality of scraping parts 5301, and a plurality of thickness adjustment parts 5302, which can meet different usage requirements according to construction conditions and improve the adaptability of the scraping mechanism 530.
一些实施例中,刮料件5301可为刮板。In some embodiments, the scraper 5301 can be a scraper.
一些实施例中,厚度调整件5302为伺服电缸,伺服电缸可以带动刮料件5301移动,以实现高精度控制板材600上浆料的厚度。In some embodiments, the thickness adjusting member 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping member 5301 to move so as to control the thickness of the slurry on the plate 600 with high precision.
一些实施例中,如图10和图12所示,涂料支架5210上设有导轨5103,安装座5303可移动地设在导轨5103上,导轨5103可以为安装座5303的移动提供导向作用。In some embodiments, as shown in FIG. 10 and FIG. 12 , a guide rail 5103 is provided on the paint support 5210 , and the installation seat 5303 is movably arranged on the guide rail 5103 , and the guide rail 5103 can provide guidance for the movement of the installation seat 5303 .
例如,如图10和图13所示,导轨5103设有两组,两组导轨5103分别与安装座5303的两端滑动配合,也就是说,通过设置两组导轨5103可以提高安装座5301的移动稳定性。其中,至少一组导轨5103延伸出涂料支架5210,刮料机构530具有一避让位置,刮料机构530处于避让位置时刮料机构530位于导轨5103的延伸端上且位于涂料支架5210的外侧,以起到避让作用,保证板材600可以从涂料支架5210的上方沿转移座5401翻转至倾斜状态。For example, as shown in Figure 10 and Figure 13, two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 are respectively slidingly fitted with the two ends of the mounting base 5303. stability. Wherein, at least one group of guide rails 5103 extends out of the paint bracket 5210, and the scraper mechanism 530 has an avoidance position. When the scraper mechanism 530 is in the avoidance position, the scraper mechanism 530 is located on the extension end of the guide rail 5103 and outside the paint bracket 5210, so as to It plays an avoidance role, ensuring that the plate 600 can be turned over from above the paint support 5210 along the transfer seat 5401 to an inclined state.
一些实施例中,涂料支架5210上设有刮料驱动机构(图未示出),刮料驱动机构连接安装座5303以驱动刮料机构530移动。例如,刮料驱动机构可以为直线模组、伸缩气缸、电推杆等任一种驱动结构,从而提供稳定的驱动作用。其他驱动安装座5303的结构均可以为本申请的刮料驱动机构,这里不再赘述。In some embodiments, the paint support 5210 is provided with a scraper driving mechanism (not shown in the figure), and the scraper driving mechanism is connected to the mounting base 5303 to drive the scraper mechanism 530 to move. For example, the scraping driving mechanism can be any driving structure such as a linear module, a telescopic cylinder, an electric push rod, etc., so as to provide a stable driving effect. The structure of other driving mounts 5303 can be the scraping driving mechanism of the present application, which will not be repeated here.
在本申请的实施例中,如图14所示,涂料单元531通过多自由度机械臂60设在涂料支架5210上,多自由度机械臂60用于带动涂料单元531进行涂料作业。例如,多自由度机械臂60可以为四自由度机械臂,可以带动涂料单元531横向移动、纵向移动、绕竖直轴线转动以及升降运动。多自由度机械臂60还可以是大于四个自由度的机械臂,这里不再赘述。In the embodiment of the present application, as shown in FIG. 14 , the paint unit 531 is set on the paint support 5210 through a multi-degree-of-freedom robot arm 60, and the multi-degree-of-freedom robot arm 60 is used to drive the paint unit 531 to perform paint operations. For example, the multi-degree-of-freedom robot arm 60 can be a four-degree-of-freedom robot arm, which can drive the coating unit 531 to move laterally, vertically, rotate around a vertical axis, and lift. The multi-degree-of-freedom manipulator 60 can also be a manipulator with more than four degrees of freedom, which will not be repeated here.
例如,多自由度机械臂60为scara机械臂,通过scara机械臂的较高位姿精度可以实现高精度涂覆填充料。For example, the multi-degree-of-freedom robotic arm 60 is a scara robotic arm, and high-precision coating of fillers can be achieved through the high pose accuracy of the scara robotic arm.
下面结合附图,描述本申请板材涂料装置2000的一个具体实施例。A specific embodiment of the panel coating device 2000 of the present application will be described below with reference to the accompanying drawings.
如图10至图17所示,一种板材涂料装置2000,包括:涂料机构520、转移机构540、供料机构5000、导向组件400。As shown in FIGS. 10 to 17 , a plate coating device 2000 includes: a coating mechanism 520 , a transfer mechanism 540 , a feeding mechanism 5000 , and a guide assembly 400 .
涂料机构520包括涂料支架5210和涂料组件5300。The paint mechanism 520 includes a paint bracket 5210 and a paint assembly 5300 .
涂料支架5210呈门型,涂料支架5210沿预设涂料方向的一端设有缺口52101,当供料机构5000将待涂料板材送至第一预设高度时,待涂料板材与涂料支架5210之间形成半封闭的涂胶空间,涂料支架5210位于缺口52101一侧的下方设有接收溢料的浆料搅拌装置。涂料组件5300能相对涂料支架5210沿着预设涂料方向运动。板材600为瓷砖,涂抹浆料为瓷砖胶。The coating bracket 5210 is in the shape of a door, and one end of the coating bracket 5210 along the preset coating direction is provided with a gap 52101. When the feeding mechanism 5000 sends the panel to be coated to the first preset height, a gap is formed between the panel to be coated and the coating bracket 5210. In the semi-enclosed gluing space, the paint support 5210 is located below the side of the notch 52101 and is provided with a slurry stirring device for receiving overflow. The paint assembly 5300 can move relative to the paint support 5210 along a preset paint direction. The plate 600 is a tile, and the grout is tile glue.
涂料组件5300包括:涂料单元531和刮料机构530。The paint assembly 5300 includes: a paint unit 531 and a scraper mechanism 530 .
涂料单元531设在涂料支架5210的位于预设涂料方向的一端,涂料单元531能沿着预设涂料方向移动并给待涂料板材涂抹浆料,涂料单元531可以通过喷涂嘴将浆料沿着预设涂料方向在板材600上均匀涂抹浆料。刮料机构530沿着预设涂料方向可移动地设在涂料支架5210上,以刮除待涂料板料上多余的浆料,通过该方式可保证板材600上浆料的厚度适宜,保证板材600的铺贴质量。The coating unit 531 is located at one end of the coating support 5210 in the preset coating direction. The coating unit 531 can move along the preset coating direction and apply slurry to the plate to be coated. The coating unit 531 can spray the slurry along the preset coating direction through the spray nozzle. Set the coating direction to spread the slurry evenly on the board 600 . The scraper mechanism 530 is movably arranged on the paint bracket 5210 along the preset paint direction to scrape off excess slurry on the sheet to be painted, in this way the thickness of the slurry on the sheet 600 can be ensured to be suitable, and the thickness of the sheet 600 can be ensured. paving quality.
刮料机构530包括:安装座5303、多个刮料件5301、多个厚度调整件5302。安装座5303可移动地设在涂料支架5210上;多个刮料件5301沿垂直于预设涂料方向并排设置;多个厚度调整件5302设在安装座5303上,多个厚度调整件5302与多个刮料件5301一一对应相连,以驱动多个刮料件5301升降相同或不同的高度。The scraping mechanism 530 includes: a mounting base 5303 , a plurality of scraping components 5301 , and a plurality of thickness adjustment components 5302 . The mounting base 5303 is movably arranged on the paint bracket 5210; a plurality of scraping parts 5301 are arranged side by side along a direction perpendicular to the preset coating; a plurality of thickness adjustment parts 5302 are arranged on the mounting base 5303, and a plurality of thickness adjustment parts 5302 and multiple Each scraping member 5301 is connected one by one to drive a plurality of scraping members 5301 to rise and fall to the same or different heights.
厚度调整件5302为伺服电缸,伺服电缸可以带动刮料件5301移动,以实现高精度控制板材600上浆料的厚度。The thickness adjusting part 5302 is a servo electric cylinder, and the servo electric cylinder can drive the scraping part 5301 to move so as to control the thickness of the slurry on the board 600 with high precision.
涂料支架5210上设有导轨5103,安装座5303可移动地设在导轨5103上,导轨5103可以为安装座5303的移动提供导向作用。A guide rail 5103 is provided on the paint support 5210, and the installation seat 5303 is movably arranged on the guide rail 5103, and the guide rail 5103 can provide guidance for the movement of the installation seat 5303.
导轨5103设有两组,两组导轨5103分别与安装座5303的两端滑动配合。Two sets of guide rails 5103 are provided, and the two sets of guide rails 5103 are slidingly matched with the two ends of the mounting base 5303 respectively.
转移机构540包括转移座5401、转移驱动组件54020、滑动轴5403、弹性件54040。The transfer mechanism 540 includes a transfer base 5401 , a transfer drive assembly 54020 , a slide shaft 5403 , and an elastic member 54040 .
转移座5401位于涂料支架5210垂直于预设涂料方向的一侧,且具有相对于涂料支架5210向外倾斜设置的引导部,转移座5401上设有供取料的避空区。The transfer base 5401 is located on the side of the paint support 5210 perpendicular to the preset paint direction, and has a guide portion inclined outward relative to the paint support 5210. The transfer base 5401 is provided with a space for feeding and unloading.
转移驱动组件54020包括:两组传动轮502、挠性传动组件54021、抵推件54022、驱动电机54023。The transfer driving assembly 54020 includes: two sets of transmission wheels 502 , a flexible transmission assembly 54021 , a thrust member 54022 , and a driving motor 54023 .
两组传动轮502分别设置在涂料支架5210的预设涂料方向的两侧;每一组传动轮502上套设有挠性传动组件54021;抵推件54022安装在挠性传动组件54021上,抵推件54022能止抵待涂料板材的远离转移座5401一侧的侧边上;驱动电机54023能驱动传动轮502转动,以带动挠性传动组件54021上的抵推件54022驱动已涂料的板材600向转移座5401移动。The two sets of drive wheels 502 are respectively arranged on both sides of the preset paint direction of the paint bracket 5210; each set of drive wheels 502 is provided with a flexible transmission assembly 54021; The push piece 54022 can stop against the side of the plate to be coated away from the transfer seat 5401; the driving motor 54023 can drive the transmission wheel 502 to rotate, so as to drive the push piece 54022 on the flexible transmission assembly 54021 to drive the painted plate 600 Move to the transfer seat 5401.
挠性传动组件54021可以为传送带。The flexible transmission assembly 54021 can be a conveyor belt.
转移驱动组件54020还包括连接轴54024,连接轴54024的一端连接一组传动轮502且连接轴54024的另一端连接另一组传动轮502,驱动电机54023运动联动连接轴54024。The transfer drive assembly 54020 also includes a connecting shaft 54024, one end of the connecting shaft 54024 is connected to one set of transmission wheels 502 and the other end of the connecting shaft 54024 is connected to another set of transmission wheels 502, and the driving motor 54023 moves in conjunction with the connecting shaft 54024.
驱动电机54023可以通过齿轮组运动联动连接轴54024。The driving motor 54023 can be connected to the shaft 54024 through a gear train motion linkage.
引导部在转移座5401被造成导向槽54011,导向槽54011与转移座5401的远离涂料支架5210的侧面之间的距离自下而上逐渐减小,滑动轴5403设在导向槽54011内,滑动轴5403具有支撑件54031,在转移驱动组件54020驱动已涂料板材由第二预设高度向转移座5401移动的过程中,滑动轴5403能转动以使支撑件54031始终止抵在已涂料板材的顶侧边上。涂料支架5210具有在垂直预设涂料方向上远离导向槽54011底部的支撑部52102,当转移驱动组件54020驱动已涂料板材在转移座5401上移动至第三预设高度时,支撑部52102止抵已涂料板材的底侧边。The guide portion is formed into a guide groove 54011 in the transfer seat 5401, and the distance between the guide groove 54011 and the side of the transfer seat 5401 away from the paint support 5210 gradually decreases from bottom to top, and the sliding shaft 5403 is arranged in the guide groove 54011. 5403 has a support member 54031. During the process of driving the painted plate by the transfer drive assembly 54020 to move to the transfer seat 5401 from the second preset height, the sliding shaft 5403 can rotate so that the support member 54031 always stops against the top side of the painted plate side. The paint bracket 5210 has a support portion 52102 that is away from the bottom of the guide groove 54011 in the vertical preset paint direction. When the transfer drive assembly 54020 drives the painted plate to move to the third preset height on the transfer seat 5401, the support portion 52102 stops. Paint the bottom side of the sheet.
弹性件54040为弹簧,弹性件54040的一端连接滑动轴5403且弹性件54040的另一端连接转移座5401,已涂料板材在转移座5401的第三预设高度被取走时弹性件54040能带动滑动轴5403复位至导向槽54011的底部。The elastic member 54040 is a spring. One end of the elastic member 54040 is connected to the sliding shaft 5403 and the other end of the elastic member 54040 is connected to the transfer seat 5401. When the painted plate is taken away at the third preset height of the transfer seat 5401, the elastic member 54040 can drive the sliding The shaft 5403 returns to the bottom of the guide groove 54011.
转移座5401为两组,两组转移座5401沿预设涂料方向间隔开地设置,两组转移座5401之间形成避空区,滑动轴5403为两个,两个滑动轴5403对应设在两组转移座5401的导向槽54011内,两个滑动轴5403之间形成有机械手避让区。There are two groups of transfer seats 5401, and the two groups of transfer seats 5401 are arranged at intervals along the preset paint direction. An air-avoiding area is formed between the two groups of transfer seats 5401. There are two sliding shafts 5403, and the two sliding shafts 5403 are correspondingly arranged on two sides. In the guide groove 54011 of the group transfer base 5401 , a manipulator avoidance area is formed between the two sliding shafts 5403 .
供料机构5000能将待涂料板材送至第一预设高度,以供涂料组件5300给待涂料板材涂覆浆料,以及能将已涂料板材送至第二预设高度,以供转移驱动组件54020将已涂料板材送至转移座5401上。The feeding mechanism 5000 can send the board to be coated to a first preset height for the coating assembly 5300 to coat the board to be coated with slurry, and can send the coated board to a second preset height for the transfer drive assembly 54020 sends the painted plate to the transfer seat 5401.
供料机构5000包括:支撑柱5100、支撑架5101、提升机构560。涂料机构520安装在支撑柱5100的顶部;支撑架5101可上下滑动的安装在支撑柱5100 上,支撑架5101上能承载待涂料板材;提升机构560能驱动支撑架5101沿着支撑柱5100上下运动。The feeding mechanism 5000 includes: a supporting column 5100 , a supporting frame 5101 , and a lifting mechanism 560 . The coating mechanism 520 is installed on the top of the support column 5100; the support frame 5101 is installed on the support column 5100 to slide up and down, and the support frame 5101 can carry the plate to be painted; the lifting mechanism 560 can drive the support frame 5101 to move up and down along the support column 5100 .
提升机构560包括丝杠5601、丝杠螺母5602、升降电机5603。丝杠螺母5602设在支撑架5101上,丝杠5601的一端可转动地连接涂料支架5210,丝杠5601设在丝杠螺母5602上且穿设于支撑架5101,升降电机5603运动联动丝杠5601以驱动丝杠5601转动。The lifting mechanism 560 includes a lead screw 5601 , a lead screw nut 5602 , and a lifting motor 5603 . The lead screw nut 5602 is arranged on the support frame 5101, and one end of the lead screw 5601 is rotatably connected to the paint bracket 5210, the lead screw 5601 is arranged on the lead screw nut 5602 and penetrates the support frame 5101, and the lifting motor 5603 moves with the lead screw 5601 Rotate with driving screw 5601.
升降电机5603与丝杠5601设置带传动机构,带传动机构的一端连接升降电机5603且带传动机构的另一端连接丝杠5601。The lifting motor 5603 and the leading screw 5601 are provided with a belt transmission mechanism, one end of the belt transmission mechanism is connected to the lifting motor 5603 and the other end of the belt transmission mechanism is connected to the leading screw 5601.
支撑架5101上设有多个限位件51011,多个限位件51011分布在支撑架5101的三侧,支撑架5101的每一侧的限位件51011设有一个。The supporting frame 5101 is provided with a plurality of limiting parts 51011, and the plurality of limiting parts 51011 are distributed on three sides of the supporting frame 5101, and there is one limiting part 51011 on each side of the supporting frame 5101.
导向组件400包括导向杆4100和导向套4200。导向套4200设在支撑架5101上,导向杆4100穿设于支撑架5101上且套设于导向套4200上,导向杆4100的一端连接在涂料支架5210上。通过设置导向杆4100和导向套4200可以提高支撑架5101升降的稳定性。The guide assembly 400 includes a guide rod 4100 and a guide sleeve 4200 . The guide sleeve 4200 is disposed on the support frame 5101 , the guide rod 4100 is passed through the support frame 5101 and sleeved on the guide sleeve 4200 , and one end of the guide rod 4100 is connected to the paint support 5210 . By arranging the guide rod 4100 and the guide sleeve 4200, the lifting stability of the support frame 5101 can be improved.
导向组件400设有三组,三组导向组件400设在涂料支架5210的三个拐角位置,而提升机构560则设在涂料支架5210的另一拐角位置。There are three sets of guide assemblies 400 , and the three sets of guide assemblies 400 are set at three corners of the paint bracket 5210 , while the lifting mechanism 560 is set at another corner of the paint bracket 5210 .
下面结合附图,描述本申请实施例的板料铺贴装置3000。The panel laying device 3000 of the embodiment of the present application will be described below with reference to the accompanying drawings.
如图18所示,根据本申请实施例的板料铺贴装置3000,包括:如前文的板材涂料装置2000;板料铺贴设备1000,板料铺贴设备1000能从避空区取出已涂料板材并将已涂料板材铺贴到作业面的预设位置上。板料铺贴设备1000可以包括第一机械手310和抓取装置320,第一机械手310控制抓取装置320抓取已涂料板材并将已涂料板材铺贴在作业面的预设位置上。As shown in Figure 18, the panel laying device 3000 according to the embodiment of the present application includes: the panel coating device 2000 as mentioned above; the panel laying equipment 1000, and the panel laying equipment 1000 can take out the painted material from the avoidance area The board and lay the painted board on the preset position of the work surface. The board laying equipment 1000 may include a first manipulator 310 and a grabbing device 320, the first manipulator 310 controls the grabbing device 320 to grab the painted board and lay the painted board on a preset position on the working surface.
如图18至图21所示,可以理解为,第一机械手310控制抓取装置320可以将倾斜状态的已涂料的板材600抓取住,然后将板材600向上抬升后转移至靠近作业面,进行板材600铺贴。As shown in Figures 18 to 21, it can be understood that the first manipulator 310 controls the grasping device 320 to grab the painted plate 600 in an inclined state, and then lifts the plate 600 upwards and transfers it to the working surface. 600 sheets are paved.
根据本申请实施例的板料铺贴装置3000,通过设置板材涂料装置2000,可以实现对板材涂抹浆料,将已涂料板材转移至倾斜状态,方便板料铺贴设备1000抓取已涂料板材,可以提高板材600铺贴效率,有利于实现自动化作业。According to the panel laying device 3000 of the embodiment of the present application, by setting the panel coating device 2000, it is possible to apply slurry to the panel and transfer the coated panel to an inclined state, so that the panel laying equipment 1000 can grab the coated panel. It can improve the efficiency of laying and pasting the board 600, and is beneficial to realize automatic operation.
一些实施例中,如图18和图20所示,抓取装置320可以为卡爪机构或吸盘机构,以抓取已涂料板材。In some embodiments, as shown in FIG. 18 and FIG. 20 , the grabbing device 320 may be a claw mechanism or a suction cup mechanism to grab the painted board.
根据本申请实施例的瓷砖供给设备2000的其他构成等以及操作对于本领域 普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the tile supply device 2000 according to the embodiment of the present application are known to those skilled in the art, and will not be described in detail here.
在本说明书的描述中,参考术语“实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "embodiment", "example" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the application is defined by the claims and their equivalents.

Claims (23)

  1. 一种板料铺贴设备(1000),包括:A sheet material laying equipment (1000), comprising:
    深度相机(20),所述深度相机(20)用于获取施工面信息、待铺板材(600)在铺贴过程中的第一位置信息、待铺板材(600)在铺贴后的第二位置信息;Depth camera (20), the depth camera (20) is used to obtain construction surface information, the first position information of the board to be paved (600) in the paving process, and the second position information of the board to be paved (600) after paving. location information;
    行走底盘(10),所述行走底盘用于根据所述施工面信息移动到起始铺贴位置;A walking chassis (10), which is used to move to the initial paving position according to the construction surface information;
    铺贴机械手(30),所述铺贴机械手(30)包括第一机械臂(310)和抓取装置(320),所述第一机械臂(310)设于所述行走底盘(10),所述抓取装置(320)设于所述第一机械臂(310)的末端,所述抓取装置(320)用于抓放待铺板材(600),所述第一机械臂(310)用于根据所述第一位置信息控制所述抓取装置(320)将抓取的所述待铺板材(600)铺贴于施工面上;A paving manipulator (30), the paving manipulator (30) comprising a first mechanical arm (310) and a grabbing device (320), the first mechanical arm (310) being arranged on the walking chassis (10), The grabbing device (320) is arranged at the end of the first mechanical arm (310), the grabbing device (320) is used to grab and place the board to be paved (600), and the first robotic arm (310) Controlling the grasping device (320) according to the first position information to pave the grasped board to be paved (600) on a construction surface;
    调整机械手(40),所述调整机械手(40)包括第二机械臂(410)和调整装置(420),所述第二机械臂(410)设于所述行走底盘(10),所述调整装置(420)设于所述第二机械臂(410)的末端,所述第二机械臂(410)用于根据所述第二位置信息控制所述调整装置(420)调整铺贴后的所述待铺板材(600)的位置。Adjust the manipulator (40), the adjustment manipulator (40) includes a second manipulator (410) and an adjustment device (420), the second manipulator (410) is arranged on the walking chassis (10), the adjustment The device (420) is arranged at the end of the second mechanical arm (410), and the second mechanical arm (410) is used to control the adjustment device (420) to adjust the paving according to the second position information. Describe the position of the board (600) to be laid.
  2. 根据权利要求1所述的板料铺贴设备(1000),其中,所述行走底盘(10)包括底盘主体(110)和回转机构(120),所述回转机构(120)包括:The sheet material laying equipment (1000) according to claim 1, wherein the walking chassis (10) comprises a chassis main body (110) and a turning mechanism (120), and the turning mechanism (120) comprises:
    回转台,所述回转台可转动地设置在所述底盘主体(110)上,所述铺贴机械手(30)和所述调整机械手(40)分别安装在所述回转台上;a turntable, the turntable is rotatably arranged on the chassis main body (110), the paving manipulator (30) and the adjustment manipulator (40) are installed on the turntable respectively;
    回转驱动件,所述回转驱动件用于驱动所述回转台相对所述底盘主体(110)转动。A rotary driving member, the rotary driving member is used to drive the rotary table to rotate relative to the chassis main body (110).
  3. 根据权利要求2所述的板料铺贴设备(1000),其中,所述回转台的转轴竖向设置,所述铺贴机械手(30)和所述调整机械手(40)安装在所述回转台的相对两侧或同一侧,所述深度相机(20)安装在所述回转台的顶部。The panel laying equipment (1000) according to claim 2, wherein, the rotating shaft of the turntable is arranged vertically, and the laying manipulator (30) and the adjusting manipulator (40) are installed on the turntable The opposite sides or the same side, the depth camera (20) is installed on the top of the turntable.
  4. 根据权利要求2所述的板料铺贴设备(1000),其中,所述行走底盘(10)还包括:The panel laying equipment (1000) according to claim 2, wherein the walking chassis (10) further comprises:
    升降机构(130),所述升降机构(130)安装在所述底盘主体(110)上,所述回转台可升降地安装在所述升降机构(130)上。A lifting mechanism (130), the lifting mechanism (130) is installed on the chassis main body (110), and the turntable is mounted on the lifting mechanism (130) in a liftable manner.
  5. 根据权利要求2所述的板料铺贴设备(1000),其中,所述行走底盘(10)还包括:The panel laying equipment (1000) according to claim 2, wherein the walking chassis (10) further comprises:
    安装在所述底盘主体(110)上的行走轮(140)和地撑机构(150),所述地撑机构(150)具有向下伸缩的地撑杆(1501),所述地撑杆(1501)的底端在支撑状态和悬空状态之间可切换,在所述地撑杆(1501)的底端处于支撑状态时所述地撑杆(1501) 的底端低于所述行走轮(140)的底端,在所述地撑杆(1501)的底端处于悬空状态时所述地撑杆(1501)的底端高于所述行走轮(140)的底端。The road wheels (140) and ground support mechanism (150) installed on the chassis main body (110), the ground support mechanism (150) has a downwardly telescopic ground support rod (1501), and the ground support rod ( 1501) can be switched between the support state and the suspended state, and when the bottom end of the ground support rod (1501) is in the support state, the bottom end of the ground support rod (1501) is lower than the walking wheel ( 140), when the bottom end of the ground strut (1501) is suspended, the bottom end of the ground strut (1501) is higher than the bottom end of the walking wheel (140).
  6. 根据权利要求1-5中任一项所述的板料铺贴设备(1000),其中,所述调整装置(420)包括:The panel laying equipment (1000) according to any one of claims 1-5, wherein the adjustment device (420) comprises:
    倾角调整机构(4201),所述倾角调整机构(4201)安装在所述第二机械臂(410)上,所述倾角调整机构(4201)用于推动铺贴后的所述待铺板材(600)位移,以调整铺贴后的所述待铺板材(600)与相邻的所述已铺板材之间的缝隙宽度。An inclination adjustment mechanism (4201), the inclination adjustment mechanism (4201) is installed on the second mechanical arm (410), and the inclination adjustment mechanism (4201) is used to push the paved board (600) after paving ) displacement to adjust the gap width between the board to be paved (600) and the adjacent board that has been paved after paving.
  7. 根据权利要求6所述的板料铺贴设备(1000),其中,所述倾角调整机构(4201)包括:The panel laying equipment (1000) according to claim 6, wherein the inclination adjustment mechanism (4201) comprises:
    座体件(421);Seat body part (421);
    调节件(422),沿垂直于所述待铺板材(600)的方向可移动地设在所述座体件(421)上,所述调节件(422)的相对两侧为推面(42011)和基面(42022),且在朝向所述调节件(422)的延伸方向上所述推面(42011)与所述基面(42022)之间的距离逐渐减小,所述调节件(422)可插入铺贴后的所述待铺板材(600)和相邻所述已铺板材的缝隙内,所述推面(42011)止抵在铺贴后的所述待铺板材(600)的侧边上;The adjustment piece (422) is movably arranged on the base piece (421) along the direction perpendicular to the board to be paved (600), and the opposite sides of the adjustment piece (422) are push surfaces (42011 ) and the base surface (42022), and the distance between the push surface (42011) and the base surface (42022) decreases gradually in the extending direction toward the adjustment member (422), the adjustment member ( 422) can be inserted into the gap between the paved board (600) and the adjacent paved board, and the push surface (42011) stops against the paved board (600) on the side of
    驱动件(423),所述驱动件(423)设在所述座体件(421)上,所述驱动件(423)可推动所述调节件(422)移动并使所述调节件(422)脱离所述座体件(421)。A driving member (423), the driving member (423) is arranged on the base member (421), the driving member (423) can push the adjustment member (422) to move and make the adjustment member (422) ) disengages from the seat member (421).
  8. 根据权利要求7所述的板料铺贴设备(1000),其中,所述推面(42011)包括多个阶梯面(401),任意相邻的两个所述阶梯面(401)之间具有连接斜面(402)。The panel laying equipment (1000) according to claim 7, wherein the push surface (42011) includes a plurality of stepped surfaces (401), and any adjacent two of the stepped surfaces (401) have Connect the ramp (402).
  9. 根据权利要求6所述的板料铺贴设备(1000),其中,所述调整装置(420)还包括:The panel laying equipment (1000) according to claim 6, wherein the adjustment device (420) further comprises:
    平整度调整机构(4202),用于振捣铺贴后的所述待铺板材(600)的板面;A flatness adjustment mechanism (4202), used for vibrating the surface of the board to be paved (600) after paving;
    转杆(4203),所述转杆(4203)可转动地安装在所述第二机械臂(410)的末端上,所述倾角调整机构(4201)和所述平整度调整机构(4202)安装在所述转杆(4203)的径向两端。Rotating rod (4203), the rotating rod (4203) is rotatably installed on the end of the second mechanical arm (410), the tilt angle adjustment mechanism (4201) and the flatness adjustment mechanism (4202) are installed at both radial ends of the rotating rod (4203).
  10. 根据权利要求1-5中任一项所述的板料铺贴设备(1000),还包括:涂料装置(50),所述涂料装置(50)设在所述行走底盘(10)上,所述涂料装置(50)用于给所述待铺板材(600)涂抹浆料,所述抓取装置(320)用于抓取已涂抹浆料的所述待铺板材(600)并将已涂抹浆料的所述待铺板材(600)铺贴于施工面上。The sheet material laying equipment (1000) according to any one of claims 1-5, further comprising: a coating device (50), the coating device (50) being arranged on the walking chassis (10), so The coating device (50) is used to smear slurry to the board to be paved (600), and the grasping device (320) is used to grab the board to be paved (600) that has been coated with slurry and apply the slurry to the board to be paved (600). The board to be paved (600) of the slurry is laid on the construction surface.
  11. 一种板料铺贴设备的铺贴方法,包括以下步骤:A paving method for sheet material paving equipment, comprising the following steps:
    深度相机获取施工面的施工面信息,控制行走底盘运动到施工面的起始铺贴位置;The depth camera obtains the construction surface information of the construction surface, and controls the movement of the walking chassis to the initial paving position of the construction surface;
    第一机械臂控制抓取装置抓取并铺贴待铺板材,所述深度相机实时获取待铺板材在铺贴过程中的第一位置信息,所述第一机械臂根据所述第一位置信息铺贴所述待铺板材;The first mechanical arm controls the grabbing device to grab and lay the board to be paved, and the depth camera acquires the first position information of the board to be paved in real time during the paving process, and the first mechanical arm according to the first position information Laying and affixing the board to be paved;
    所述深度相机获取所述待铺板材在铺贴后的第二位置信息,第二机械臂根据所述第二位置信息控制调整装置调整铺贴后的所述待铺板材的位置。The depth camera obtains the second position information of the board to be paved after paving, and the second mechanical arm controls the adjustment device to adjust the position of the board to be paved after paving according to the second position information.
  12. 根据权利要求11所述的板料铺贴设备的铺贴方法,其中,所述调整装置包括倾角调整机构和平整度调整机构,所述第二位置信息包括铺贴后的所述待铺板材与相邻的已铺板材之间的高度差信息和倾角信息,The laying method of sheet material laying equipment according to claim 11, wherein the adjustment device includes an inclination adjustment mechanism and a flatness adjustment mechanism, and the second position information includes the laying of the sheet to be laid and Height difference information and inclination angle information between adjacent laid panels,
    所述第二机械臂根据所述第二位置信息控制所述调整装置调整铺贴后的所述待铺板材的位置,包括以下步骤:The second mechanical arm controls the adjustment device according to the second position information to adjust the position of the board to be paved after paving, including the following steps:
    所述平整度调整机构振捣铺贴后的所述待铺板材,以使铺贴后的所述待铺板材和相邻的所述已铺板材的板面平齐;The flatness adjustment mechanism vibrates the paved board material after paving, so that the board surface of the paved board material and the adjacent paved board material are flush;
    所述倾角调整机构调整铺贴后的所述待铺板材的位置,以使铺贴后的所述待铺板材和相邻的所述已铺板材之间的缝隙宽度保持均匀一致。The inclination adjustment mechanism adjusts the position of the board to be paved after paving, so that the gap width between the board to be paved and the adjacent paved board after paving remains uniform.
  13. 一种板材涂料装置,包括:A panel coating device, comprising:
    涂料机构(520),所述涂料机构(520)包括涂料支架(5210)和涂料组件(5300),所述涂料组件(5300)能相对所述涂料支架(5210)沿着预设涂料方向运动;A paint mechanism (520), the paint mechanism (520) comprising a paint bracket (5210) and a paint component (5300), the paint component (5300) being able to move relative to the paint bracket (5210) along a preset paint direction;
    转移机构(540),所述转移机构(540)包括转移座(5401)和转移驱动组件(54020),所述转移座(5401)沿着垂直于所述预设涂料方向的方向位于所述涂料支架(5210)的一侧,且具有相对于所述涂料支架(5210)向外倾斜设置的引导部,所述转移座(5401)上设有供取料的避空区;A transfer mechanism (540), the transfer mechanism (540) includes a transfer seat (5401) and a transfer drive assembly (54020), the transfer seat (5401) is positioned on the paint along a direction perpendicular to the preset paint direction One side of the bracket (5210), and has a guide portion inclined outwards relative to the paint bracket (5210), and the transfer seat (5401) is provided with an empty space for feeding and taking materials;
    供料机构(5000),所述供料机构(5000)能将待涂料板材送至第一预设高度,以供所述涂料组件(5300)给待涂料板材涂覆浆料,以及能将已涂料板材送至第二预设高度,以供所述转移驱动组件(54020)将已涂料板材沿着所述引导部送至所述转移座(5401)上。A feeding mechanism (5000), the feeding mechanism (5000) can send the plate to be coated to a first preset height for the coating assembly (5300) to coat the plate to be coated with slurry, and can deliver the The painted sheet is sent to a second preset height for the transfer drive assembly (54020) to send the painted sheet to the transfer seat (5401) along the guide.
  14. 根据权利要求13所述的板材涂料装置,其中,所述涂料支架(5210)呈门型,所述涂料支架(5210)沿所述预设涂料方向的一端设有缺口(52101),当所述供料机构(5000)将所述待涂料板材送至所述第一预设高度时,所述待涂料板材与所述涂料支架(5210)之间形成半封闭的涂胶空间,所述涂料支架(5210)位于所述缺口(52101)一侧的下方设有接收溢料的浆料搅拌装置。The panel coating device according to claim 13, wherein, the coating bracket (5210) is door-shaped, and one end of the coating bracket (5210) along the preset coating direction is provided with a gap (52101), when the When the feeding mechanism (5000) sends the plate to be painted to the first preset height, a semi-closed glue-coating space is formed between the plate to be painted and the paint support (5210), and the paint support (5210) A slurry stirring device for receiving overflow is provided under one side of the notch (52101).
  15. 根据权利要求13所述的板材涂料装置,其中,所述供料机构(5000)包括:The plate coating device according to claim 13, wherein the feeding mechanism (5000) comprises:
    支撑柱(5100),所述涂料机构(520)安装在所述支撑柱(5100)的顶部;A support column (5100), the coating mechanism (520) is installed on the top of the support column (5100);
    支撑架(5101),可上下滑动的安装在所述支撑柱(5100)上,所述支撑架(5101)上能承载待涂料板材;The support frame (5101) can be slid up and down and installed on the support column (5100), and the support frame (5101) can carry the plate to be painted;
    提升机构(560),能驱动所述支撑架(5101)沿着所述支撑柱(5100)上下运动。The lifting mechanism (560) can drive the support frame (5101) to move up and down along the support column (5100).
  16. 根据权利要求13所述的板材涂料装置,其中,所述转移驱动组件(54020)包括:The panel coating apparatus of claim 13, wherein said transfer drive assembly (54020) comprises:
    两组传动轮(502),所述两组传动轮(502)分别设置在所述涂料支架(5210)的所述预设涂料方向的两侧;Two sets of transmission wheels (502), the two sets of transmission wheels (502) are respectively arranged on both sides of the preset paint direction of the paint bracket (5210);
    挠性传动组件(54021),每一组所述传动轮(502)上套设有所述挠性传动组件(54021);A flexible transmission assembly (54021), each set of transmission wheels (502) is sleeved with the flexible transmission assembly (54021);
    抵推件(54022),所述抵推件(54022)安装在所述挠性传动组件(54021)上,所述抵推件(54022)能止抵所述待涂料板材的远离所述转移座(5401)一侧的侧边上;The push piece (54022), the push piece (54022) is installed on the flexible transmission assembly (54021), and the push piece (54022) can stop the plate to be painted away from the transfer seat (5401) on the side of one side;
    驱动电机(54023),所述驱动电机(54023)能驱动所述传动轮(502)转动,以带动所述挠性传动组件(54021)上的所述抵推件(54022)驱动已涂料的板材向所述转移座(5401)移动。A driving motor (54023), the driving motor (54023) can drive the transmission wheel (502) to rotate, so as to drive the pusher (54022) on the flexible transmission assembly (54021) to drive the painted plate Move toward the transfer seat (5401).
  17. 根据权利要求13所述的板材涂料装置,其中,所述转移机构(540)还包括:The plate coating device according to claim 13, wherein the transfer mechanism (540) further comprises:
    滑动轴(5403),所述引导部在所述转移座(5401)上被构造成导向槽(54011),所述滑动轴(5403)可滑动的设在所述导向槽(54011)内,所述滑动轴(5403)具有沿所述预设涂料方向延伸的支撑件(54031),在所述转移驱动组件(54020)驱动已涂料板材由所述第二预设高度向所述转移座(5401)移动的过程中,所述滑动轴(5403)能转动以使所述支撑件(54031)始终止抵在所述已涂料板材的顶侧边上;The sliding shaft (5403), the guide part is configured as a guide groove (54011) on the transfer seat (5401), and the sliding shaft (5403) is slidably arranged in the guide groove (54011), so The sliding shaft (5403) has a support member (54031) extending along the preset paint direction, and the transfer driving assembly (54020) drives the painted plate from the second preset height to the transfer seat (5401 ) during the movement, the sliding shaft (5403) can rotate so that the support (54031) always stops against the top side of the painted board;
    所述涂料支架(5210)具有在垂直所述预设涂料方向上远离所述导向槽(54011)底部的支撑部(52102),当所述转移驱动组件(54020)驱动已涂料板材在所述转移座(5401)上移动至第三预设高度时,所述支撑部(52102)止抵所述已涂料板材的底侧边。The paint bracket (5210) has a support portion (52102) away from the bottom of the guide groove (54011) in the direction perpendicular to the preset paint direction, when the transfer drive assembly (54020) drives the painted plate When the seat (5401) moves up to a third preset height, the support part (52102) stops against the bottom side of the painted board.
  18. 根据权利要求17所述的板材涂料装置,其中,所述转移机构(540)还包括:The plate coating device according to claim 17, wherein the transfer mechanism (540) further comprises:
    弹性件(54040),所述弹性件(54040)的一端连接所述滑动轴(5403)且所述弹性件(54040)的另一端连接所述转移座(5401),所述已涂料板材在所述转移座(5401)的第三预设高度被取走时所述弹性件(54040)能带动所述滑动轴(5403)复位至所述导向槽(54011)的底部。An elastic piece (54040), one end of the elastic piece (54040) is connected to the sliding shaft (5403) and the other end of the elastic piece (54040) is connected to the transfer seat (5401), and the painted plate is placed on the When the third preset height of the transfer seat (5401) is removed, the elastic member (54040) can drive the sliding shaft (5403) to return to the bottom of the guide groove (54011).
  19. 根据权利要求17所述的板材涂料装置,其中,所述转移座(5401)为两组,两组所述转移座(5401)沿所述预设涂料方向间隔开地设置,两组所述转移座(5401)之间形成所述避空区。The plate coating device according to claim 17, wherein the transfer seats (5401) are divided into two groups, the transfer seats (5401) of the two groups are arranged at intervals along the preset coating direction, and the transfer seats (5401) of the two groups are arranged at intervals along the preset coating direction. The empty space is formed between the seats (5401).
  20. 根据权利要求19所述的板材涂料装置,其中,所述滑动轴(5403)为两个,两个所述滑动轴(5403)对应设在两组转移座(5401)的所述导向槽(54011)内,两个所述滑动轴(5403)之间形成有机械手避让区。The plate coating device according to claim 19, wherein there are two sliding shafts (5403), and the two sliding shafts (5403) correspond to the guide grooves (54011) provided on two sets of transfer seats (5401) ), a manipulator avoidance area is formed between the two sliding shafts (5403).
  21. 根据权利要求13所述的板材涂料装置,其中,所述涂料组件(5300)包括:The panel coating device according to claim 13, wherein the coating assembly (5300) comprises:
    涂料单元(531),所述涂料单元(531)设在所述涂料支架(5210)的位于所述预设涂料方向的一端,所述涂料单元(531)能沿着所述预设涂料方向移动并给待涂料板材涂抹浆料;A paint unit (531), the paint unit (531) is arranged at one end of the paint bracket (5210) in the preset paint direction, and the paint unit (531) can move along the preset paint direction And apply slurry to the plate to be coated;
    刮料机构(530),所述刮料机构(530)沿着所述预设涂料方向可移动地设在所述涂料支架(5210)上,以刮除所述待涂料板材上多余的浆料。A scraper mechanism (530), the scraper mechanism (530) is movably arranged on the paint support (5210) along the preset paint direction, to scrape excess slurry on the plate to be painted .
  22. 根据权利要求21所述的板材涂料装置,其中,所述刮料机构(530)包括:The plate coating device according to claim 21, wherein the scraping mechanism (530) comprises:
    安装座(5303),所述安装座(5303)可移动地设在所述涂料支架(5210)上;An installation seat (5303), the installation seat (5303) is movably arranged on the paint support (5210);
    多个刮料件(5301),多个所述刮料件(5301)沿垂直于所述预设涂料方向并排设置;A plurality of scraping members (5301), the plurality of scraping members (5301) are arranged side by side along the direction perpendicular to the preset paint;
    多个厚度调整件(5302),多个所述厚度调整件(5302)设在所述安装座(5303)上,多个所述厚度调整件(5302)与多个所述刮料件(5301)一一对应相连,以驱动多个所述刮料件(5301)升降相同或不同的高度。A plurality of thickness adjustment parts (5302), a plurality of thickness adjustment parts (5302) are arranged on the installation base (5303), a plurality of thickness adjustment parts (5302) and a plurality of scraper parts (5301 ) are connected in one-to-one correspondence, so as to drive a plurality of scraper members (5301) to lift to the same or different heights.
  23. 一种板料铺贴装置(3000),包括:A sheet material laying device (3000), comprising:
    如权利要求13至22任意一项所述的板材涂料装置(2000);The plate coating device (2000) described in any one of claims 13 to 22;
    板料铺贴设备(1000),所述板料铺贴设备(1000)能从所述避空区取出已涂料板材并将已涂料板材铺贴到作业面的预设位置上。Sheet material laying equipment (1000), said sheet material laying equipment (1000) can take out the painted board material from the said avoidance area and lay the painted board material on the preset position on the working surface.
PCT/CN2022/093224 2021-06-16 2022-05-17 Sheet paving device, paving method, plate coating apparatus, and sheet paving apparatus WO2022262505A1 (en)

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CN202110666224.6 2021-06-16
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116657864A (en) * 2023-06-20 2023-08-29 浙江典尚空间建设有限公司 Decorative board paving device for green building and paving method thereof
CN116657864B (en) * 2023-06-20 2023-12-05 浙江典尚空间建设有限公司 Decorative board paving device for green building and paving method thereof

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