WO2022262482A1 - Ground protection explosion-proof plug - Google Patents

Ground protection explosion-proof plug Download PDF

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Publication number
WO2022262482A1
WO2022262482A1 PCT/CN2022/092171 CN2022092171W WO2022262482A1 WO 2022262482 A1 WO2022262482 A1 WO 2022262482A1 CN 2022092171 W CN2022092171 W CN 2022092171W WO 2022262482 A1 WO2022262482 A1 WO 2022262482A1
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WO
WIPO (PCT)
Prior art keywords
base
crimping
grounding
assembly
shell
Prior art date
Application number
PCT/CN2022/092171
Other languages
French (fr)
Chinese (zh)
Inventor
朱赫
杜建东
王敏兴
李京帅
蒋磊
丁涛
Original Assignee
苏州华旃航天电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202121342362.0U external-priority patent/CN216145836U/en
Priority claimed from CN202110669735.3A external-priority patent/CN113270763A/en
Application filed by 苏州华旃航天电器有限公司 filed Critical 苏州华旃航天电器有限公司
Publication of WO2022262482A1 publication Critical patent/WO2022262482A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/652Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding   with earth pin, blade or socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/38Clamped connections, spring connections utilising a clamping member acted on by screw or nut

Definitions

  • the invention relates to the technical field of electric connectors, in particular to an explosion-proof plug with grounding protection that can work in the environment of combustible gas and dust.
  • the connector itself will generate a certain amount of static electricity during long-term use. At the same time, when the connector fails, the housing may be charged. In order to prevent the connector housing from being charged, the grounding protection design of the flameproof connector is particularly important. It It can effectively avoid the electric shock problem of the operator, ensure the safe use of the product, and ensure the safety of personnel.
  • the present invention overcomes the deficiencies of the prior art, provides a grounding protection flameproof plug, expands the form of connector grounding protection, and solves the problem that the small space of the electrical connector assembly in the prior art is difficult to achieve grounding and the grounding is not stable. question.
  • a grounding protection flameproof plug including a middle-pass shell assembly, a base assembly is arranged in the shell assembly, and a base assembly is arranged in the base assembly.
  • the base part also includes a mounting seat embedded in the outer casing part, and several crimping parts are passed through and fixed on the mounting seat, and the crimping parts include A plurality of docking pins and a grounding pin assembly, the grounding pin assembly includes a grounding pin and a grounding reed arranged on the grounding pin; the grounding reed is in contact with the housing assembly.
  • the outer shell assembly includes an upper shell and a lower shell that can be combined with each other; one end of the base assembly is inserted into the upper shell, and at least part of the mounting seat is limited. Embedded in the upper shell; the other end of the base fitting penetrates into the lower shell, and at least part of the mounting seat is embedded in the lower shell; and, the mounting seat is embedded One end of the upper shell and the lower shell can be socketed and combined.
  • the pin or the grounding pin includes a sealing section, and the two ends of the sealing section are respectively provided with elastic contact sections and cable crimping sections that are connected to the cables.
  • the mounting seat includes an upper base and a lower base sleeved on the press fitting, and a rubber base is arranged between the upper base and the lower base; the press The joint limit is fixed on the upper base, the rubber base and the lower base;
  • the rubber base is sleeved on the sealing section, and an upper base is sleeved on the end of the elastic contact section connected with the rubber base; the cable crimping section is connected with the rubber base A lower base is sleeved on one end.
  • the tops of the elastic contact sections of the docking pins and the grounding pins are provided with multi-lobe grooves, and the multi-lobe grooves divide the elastic contact sections into several shrapnels, and the sectional view of the shrapnel has a fan-shaped structure; And the elastic contact section is in the shape of a trumpet mouth.
  • the grounding reed includes a mounting end, the outer edge of the mounting end is provided with a grounding plate, and the mounting end and the grounding plate adopt an arc-shaped bending structure.
  • the outer diameter of the top of the elastic contact section is the largest, and the multi-lobed grooves of the docking pins and the grounding pins have a multi-lobed groove structure.
  • the configuration of multi-lobed grooves can be other numbers.
  • the top of the elastic contact section is provided with a slope, the slope of the elastic contact section and the straight section of the elastic contact section adopt an R angle transition, the rubber sealing section and the elastic contact section adopt a slope transition, and the slope and the rubber sealing section, elastic The contact section adopts an R angle transition, and the middle part of the rubber sealing section is provided with a sealing groove for combination with the rubber base limit.
  • the rectangular structure runs through one side of the crimping hole wall.
  • the rectangular structure sets a transition zone through the arc section to avoid vertical corners,
  • the sharp corners form a semi-playground structural slot, that is, a crimping slot, and the slotting width of the crimping slot is slightly larger than the width of the crimping plate of the crimping terminal.
  • the structure of the grounding pin is similar to that of the pin, and the sealing groove of the grounding pin is provided with a semi-circular welding groove as the grounding pin.
  • the length of the elastic contact section of the grounding pin is longer than that of the mating pin, the maximum outer diameter of the elastic contact section is smaller than the maximum outer diameter of the elastic contact section of the mating pin, and the length of the rubber sealing section of the grounding pin is equal to the length of the mating pin seal.
  • the length of the section plus the thickness of the grounding reed, the tail of the sealing section of the grounding pin is provided with a semi-circular welding groove, and the width of the welding groove is slightly larger than the thickness of the grounding reed.
  • the grounding reed includes a mounting end, the outer edge of the mounting end is provided with a grounding piece, and the mounting end and the grounding piece adopt an arc-shaped bending structure.
  • the maximum diameter of the grounding reed is equal to or slightly larger than the diameter of the grounding ring groove at the tail of the upper case, so as to ensure elastic contact between the grounding reed and the grounding ring groove at the tail of the upper case.
  • the ground reed is a welding end; the welding end is provided with a semicircular notch, and the diameter of the semicircular notch is the same as the diameter of the semi-circular welding groove of the grounding pin.
  • the ground sheet adopts a combination structure of slots. More specifically, the ground sheet adopts a structure of three slots and four sheets. The three slots of the ground sheet are rectangular slots.
  • the combined structure of the grounding pin and the grounding reed is a grounding pin fitting, and the grounding pin fitting is matched by the semicircular notch of the grounding reed and the semicircular welding groove provided on the sealing groove of the grounding pin.
  • the mounting end of the grounding reed is partially embedded in the semi-circular welding groove of the grounding pin, and the upper end surface of the grounding reed is matched with the lower end surface of the rubber sealing section of the grounding pin, and connected by brazing.
  • crimping terminals are provided on the docking pins or/and grounding pins of the crimping parts; crimping grooves are provided on the cable crimping section, and the cable crimping section
  • the outer sheath is provided with a crimping terminal, and the crimping terminal includes a sheath, a rivet, and a crimping plate; the sheath is at least partly sleeved in the crimping groove, and the sheath is provided with the The piercing hole corresponding to the crimping groove, the piercing hole is provided with a rivet, and one end of the rivet is pierced to the piercing hole and then connected to the outside of the crimping plate movable embedded in the piercing hole, The inner side of the pressure plate is the pressing side.
  • the tail of the cable crimping section of the docking pin or grounding pin is placed inside the sheath, the crimping plate is placed inside the crimping section of the tail of the pin, and the crimping plate is driven by the rivet to realize the crimping of the crimping plate on the pin.
  • the radial movement of the crimping section at the tail When crimping the wire, the wire is placed in the crimping hole of the pin, the crimping plate presses the wire, the hexagonal wrench turns the rivet, and the stepped surface of the rivet thread withstands the upper surface of the crimping plate.
  • the rivet thread bears against the sheath, and as the torque increases, the serrated surface of the crimping plate continuously presses the wire, which can effectively ensure the crimping strength of the wire.
  • the crimping terminal cooperates with the internal thread on the sheath through the external thread of the rivet.
  • the crimping plate and the rivet are riveted and connected. The rivet is loaded into the piercing hole of the sheath, and the rivet is screwed out from the internal threaded hole of the piercing hole of the sheath.
  • the upper casing and the lower casing adopt a tubular structure; the lower end of the upper casing is embedded in the upper end of the upper casing, and The mounting seat is embedded in the connection between the upper shell and the lower shell; the end of the lower shell adjoining the upper shell is sleeved outside the mounting seat; the outer casing assembly also includes The limit sleeve is set on the upper shell and the locking sleeve outside the lower shell; the elastic contact section of the crimping part is embedded in the upper shell, and the cable of the crimping part is crimped The segment is embedded in the lower shell.
  • one end of the lower case is embedded with the base assembly, and the other end of the lower case is provided with a tail clip, and the tail clip is connected to the lower case A locking tail cover is arranged between them, and a cable connected with the cable crimping section is passed through the tail clip.
  • a butt joint gap is reserved between the upper housing and the locking sleeve; one end of the upper housing is embedded with the base assembly, and the upper housing The other end is provided with a dustproof cover that can be opened and closed relative to the upper casing and the base assembly; a blind hole that can be set on the upper casing is provided in the dustproof cover, and the dustproof The hole wall of the cover can be plugged and embedded into the butt gap between the upper casing and the locking sleeve; and the outer end of the dust-proof cover is provided with a bolt.
  • the upper casing is a circular tube shell, and the top inner side of the upper part of the upper casing is provided with an inner slope surface, and the upper surface of the casing is provided with a long convex key one, and the long convex key one and the annular boss of the upper casing There is an annular groove 1 between them, which is used to place the sealing outer ring.
  • the inner hole of the upper casing is respectively provided with an inner boss and an annular groove 2, and the tail of the inner hole is provided with two long intervals.
  • the second convex key and the second long convex key are adjacent to the slope ring groove at the tail of the upper casing, and the tail of the outer surface of the upper casing is provided with an explosion-proof external thread.
  • the pitch of the explosion-proof external thread of the upper shell is ⁇ 1.25mm, the thread angle is 60° ⁇ 5°, and the number of effective teeth is ⁇ 7 teeth.
  • the explosion-proof external thread is connected to the annular boss one through the relief groove one. Among them, except for the inner slope surface at the top, the relief groove 1, the explosion-proof external thread, the lower end surface of the annular boss 1, the inner annular groove 2, and the end surface of the tail of the upper casing as the conductive area, the other surfaces Use existing technology to spray or chemically treat the non-conductive area.
  • the lower shell is a circular tube shell, and the top of the inner hole of the lower shell is sequentially provided with a flameproof internal thread, a knife relief groove 2, an annular boss 2, an inner groove 2, a slope surface 2, an inner Torus, Slope One, Slope Two.
  • the outer surface of the lower shell is sequentially provided with step one, step two, and external threads at the tail from the top to the tail.
  • the circumference of the second step is processed by knurling and flattening.
  • the inner diameter of the annular boss second is smaller than the inner diameter of the flameproof internal thread.
  • the pitch of the flameproof internal thread is ⁇ 1.25mm, the thread angle is 60° ⁇ 5°, and the number of effective teeth is ⁇ 7.
  • the second annular boss is used to support the support ring, the support ring pad is placed inside the support ring and the second undercut groove, and the flame-retardant plastic pipe is placed inside the second inner groove.
  • the explosion-proof internal thread, the second undercut, the upper end surface of the second annular boss, and the external thread at the tail are all conductive areas, and the remaining areas are treated with non-conductive surface.
  • the bottom of the blind hole of the dust cover is provided with an annular slope boss along the root of the blind hole
  • the middle part of the wall of the blind hole is provided with an annular groove three
  • an inner groove is provided between the annular groove three and the butt end surface of the dust cover. 3.
  • the angles between the inner groove 3 and the two long convex keys 1 of the upper casing are symmetrical about the axial and radial directions.
  • the axis is located in the middle of the inner groove 3 of the dust cover, the width and depth of the inner groove 3 of the dust cover are greater than the width and height of the long convex key 1 of the upper shell, and the outside of the dust cover is provided with ACME threads Or rectangular thread, the end face of the dust cover is provided with a bolt for connecting with the cable.
  • the end faces of the bolted piece and the dust cover adopt an arc transition.
  • a method for preparing a grounding protective flameproof plug comprising the following steps:
  • Step 1 the assembly of the base assembly;
  • the grounding pin assembly is composed of a grounding pin and a grounding reed;
  • several butt pins and grounding pin assemblies are respectively equipped with crimping terminals and combined to form a crimping assembly , fixing and combining several press fittings with the mounting base to form a base fitting;
  • Step 2 assembling the base assembly with the upper shell and the lower shell.
  • the base assembly is embedded into the upper shell by connecting the cables introduced in the lower shell with the docking pins and grounding pins of the base assembly, and the lower shell and the upper shell are docked and combined;
  • Step 3 the locking sleeve is sleeved on the upper casing and the lower casing, and the locking sleeve is engaged and fixed outside the junction of the upper casing and the lower casing.
  • Step 4 when the connector is not working, the dust cover and the locking sleeve are locked, and the explosion-proof surface of the dust cover cooperates with the explosion-proof surface of the upper shell to form a self-resting path of explosion energy; or/and, in When the connector is working, the long convex key on the periphery of the upper shell and the circumference of the end face are the explosion-proof surface, and then cooperate with the explosion-proof surface of the corresponding socket through a fixed gap to form a self-resting path for the explosion energy to ensure the connection between the plug and the docking socket. Internal electric sparks, high-temperature ignition and explosion are not transmitted to the outside through the shell assembly.
  • the mounting ring grooves on both sides of the sealing groove of the docking pin and the grounding pin assembly cooperate with the upper end surface and the lower end surface of the rubber base respectively to clamp the limit, and the upper base is from the top of the docking pin and the grounding pin assembly.
  • the lower end surface of the upper base is matched with the upper end surface of the rubber base
  • the lower base is loaded from the tail of the docking pin and grounding pin assembly
  • the upper end surface of the lower base is matched with the lower end surface of the rubber base
  • a base fitting is formed; the crimping terminal is fixed with the crimping hole at the tail of the pin to form a crimping fitting.
  • the corrugated retaining ring in the second annular groove inside the upper shell, put the base assembly into the upper shell, the corrugated retaining ring matches with the circumferential step end face of the upper base of the base assembly, and the upper base and the upper
  • the long keyway and the convex key are used to cooperate between the shells to prevent the rotation between the two.
  • the grounding reed of the grounding pin fitting is stuck in the slope ring groove at the tail of the upper shell, and the grounding pin fitting is connected to the upper shell.
  • the electrical connection between the bodies; the upper shell and the lower shell are matched through the set flameproof thread, and the flameproof and electrical structure connection between the upper shell and the lower shell is carried out.
  • the end face of the flameproof external thread tail of the upper shell compresses the support ring pad to realize the sealing between the upper shell and the lower shell and the flameproof thread.
  • the top of the upper shell is equipped with a conductive bevel and a conductive bevel inside the dust cover. Angle fit, the upper surface of the inner boss of the locking screw sleeve is matched with the lower surface of the outer boss of the upper shell to realize electrical connection; connect the grounding pin assembly, the upper shell, the lower shell, the dust cover, and the locking sleeve between electrical connectors.
  • the second undercut groove set in the top of the lower casing is equipped with a support ring and a support ring pad, and the support ring pad is located between the support ring and the second undercut groove of the lower casing.
  • the end face of the ring pad compresses the support pad, and the support ring supports the circumferential boss of the lower base, so as to realize the axial position fixation between the base assembly, the upper shell and the lower shell.
  • Flame-retardant plastic tubes are installed in two inner grooves of the lower housing, electrically isolating the crimping terminals and the lower housing, and the electrical insulation gap between the crimping terminals and the lower housing is increased in the second inner groove of the lower housing ,
  • the tail hole of the lower housing is equipped with a tail rubber sleeve, the outer thread of the tail of the lower housing cooperates with the inner thread of the locking tail cover to lock, and the tail clamp is fixed by a locking screw and a locking nut.
  • the locking sleeve and the dustproof cover are threadedly matched, the upper step surface of the inner hole boss of the locking sleeve is in contact with the lower step surface of the outer boss of the upper casing, and the top end surface of the dustproof cover is in contact with the upper casing.
  • the upper end surface of the external boss is sealed through the sealing outer ring, and the stop screw provided on the locking sleeve is in contact with the lower housing to stop.
  • the present invention solves the defective that exists in the background technology, the beneficial effect of the present invention:
  • the invention is a flameproof plug for grounding protection, which expands the form of grounding protection for connectors and solves the technical problems in the prior art that it is difficult to realize grounding in a small space of an electrical connector assembly and the grounding is unstable.
  • the parts are all detachable structures, and if some parts fail, they can be disassembled and partly replaced, thereby reducing production costs.
  • the grounding pin assembly realizes the electrical connection between the shell and the grounding pin through the contact reed, and pours the electricity carried by the shell into the grounding pin.
  • the plug shell is a fully enclosed metal shell and has a certain shielding function.
  • the combination of the grounding pin and the contact reed forms an electrical connection closed ring elastically extending to the periphery of the grounding pin, which improves the convenience and stability of electrical contact.
  • the outer contact surface of the connector adopts electrical insulation treatment to avoid direct contact between the conductor and the contactor, and the conductive treatment is adopted for the contact connection parts of the parts to ensure that the parts of the connector shell are in contact with each other through threads and end faces. achieved electrical connection.
  • Fig. 1 is a schematic diagram of the disassembled structure of a grounding protection flameproof plug of a preferred embodiment of the present invention
  • Fig. 2 is a schematic cross-sectional view of a plug structure of a grounding protection flameproof plug in a preferred embodiment of the present invention
  • Fig. 3 is a schematic cross-sectional view of a butt joint pin structure of a grounding protection flameproof plug according to a preferred embodiment of the present invention
  • Fig. 4 is a schematic axial view of the butt joint pin structure of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 5 is a schematic front view of the grounding pin of the grounding protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 6 is a schematic diagram of a grounding reed of a grounding protective flameproof plug in a preferred embodiment of the present invention
  • Fig. 7 is a schematic diagram of a grounding pin assembly of a grounding protection flameproof plug in a preferred embodiment of the present invention.
  • Fig. 8 is a schematic cross-sectional view of a crimping terminal of a grounding protection flameproof plug according to a preferred embodiment of the present invention.
  • Fig. 9 is a schematic cross-sectional view of the dust cover of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 10 is a schematic axial view of the dust cover of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 11 is a schematic cross-sectional view of the upper shell of the ground protection flameproof plug in a preferred embodiment of the present invention.
  • Fig. 12 is a schematic axial view of the upper shell of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 13 is a schematic cross-sectional view of the lower housing of the ground protection flameproof plug in a preferred embodiment of the present invention.
  • Fig. 14 is a schematic axial view of the lower shell of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • Fig. 15 is a schematic axial view of the lower casing, lower casing, and locking sleeve of the ground protection flameproof plug of the preferred embodiment of the present invention.
  • 3-upper shell 301-inner slope surface; 302-long convex key one; 303-annular boss one; 304-annular groove one; 305-inner boss; 306-annular groove two; 307-long convex Key 2; 308-tail slope ring groove; 309-flameproof external thread; 310-retreat groove 1;
  • 11-lock tail cover 12-tail rubber sleeve; 13-tail clamp; 14-corrugated ring; 15-stop screw; 16-lock screw; 17-lock nut; 18-support ring; 19- Support ring pad; 20-seal outer ring; 21-tail gasket; 22-flame-retardant plastic pipe.
  • first-"second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as “first"-"second” may explicitly or implicitly include one or more of these features.
  • setting should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, It can also be indirectly connected through an intermediary, and it can be the internal communication of two elements.
  • the grounding protection flameproof plug includes a middle-pass shell assembly, the shell assembly is provided with a base assembly, and the shell assembly includes an upper shell 3 and a lower shell that can be docked and combined with each other.
  • the shell 4; and one end of the upper shell 3 and the lower shell 4 embedded with the mounting seat can be socketed and combined.
  • the upper shell 3 is a circular tube shell, and the top inner side of the upper part of the upper shell 3 is provided with an inner slope surface 301, and the upper surface of the shell is provided with There is a long convex key one 302, and an annular groove one 304 is arranged between the long convex key one 302 and the annular boss one 303 of the upper casing 3, which is used to place the sealing outer ring 20 and the inner part of the upper casing 3.
  • the hole is respectively provided with an inner boss 305 and an annular groove 2 306, and the tail of the inner hole is provided with two intervals of long convex keys 2 307.
  • the flameproof external thread 309 of the upper shell 3 has a tooth pitch ⁇ 1.25mm, a thread angle of 60° ⁇ 5°, and the number of effective teeth ⁇ 7 teeth.
  • the flameproof external thread 309 passes through the relief groove 1 310 and the annular boss 1 303 connected.
  • the upper casing 3 except the inner slope surface 301 at the top, the knife relief groove 1 310, the flameproof external thread 309, the lower end surface of the annular boss 1 303, the inner annular groove 2 306, and the rear part of the upper casing 3
  • the end surface is a conductive area, and the remaining surfaces are sprayed or chemically treated to form a non-conductive area by the prior art.
  • the lower casing 4 is a circular tube shell, and the top of the inner hole of the lower casing 4 is sequentially provided with a flameproof internal thread 401, a knife retraction Groove two 402, annular boss two 403, inner groove two 404, slope two 407, inner ring surface 406, slope one 405, slope two 407.
  • the outer surface of the lower casing 4 is provided with a step 1 408 , a step 2 409 , and an external thread 410 at the tail in sequence from the top to the tail. Wherein, the circumference of the second step 409 is knurled and flattened.
  • the inner diameter of the second annular boss 403 is smaller than the inner diameter of the flameproof internal thread 401 .
  • the pitch of flameproof internal thread 401 is ⁇ 1.25mm, the thread angle is 60° ⁇ 5°, and the number of effective teeth is ⁇ 7.
  • the second annular boss 403 is used to support the support ring 18, the support ring pad 19 is placed inside the support ring 18 and the undercut 2 402, the flame-retardant plastic pipe 22 is placed inside the inner groove 2 404, and passes through the tail gasket 21 A resilient abutment seal is achieved.
  • the flameproof internal thread 401, the second undercut 402, the upper end surface of the annular boss 2 403, and the tail external thread 410 are all conductive areas, and the rest areas are treated with non-conductive surface.
  • the bottom of the blind hole of the dust cover 9 is provided with an annular slope boss 901 along the root of the blind hole, and the middle part of the wall of the blind hole is provided with an annular groove 3 902, an inner groove 3 903 is provided on the butt end surface of the annular groove 3 902 to the dust cover 9, and the angle between the inner groove 3 903 and the two long convex keys 302 of the upper casing 3 is symmetrical about the axial direction and the radial direction .
  • the axis is located in the middle of the inner groove three 903 of the dust cover 9, and the width and depth of the inner groove three 903 of the dust cover 9 are greater than the width and height of the long convex key one 302 of the upper housing 3, and the dust cover
  • the outside of the dust cover 9 is provided with ACME thread or rectangular thread, and the end face of the dust cover 9 is provided with a bolt 905 for connecting with a cable.
  • the end surface of the bolting part 905 and the dustproof cover 9 adopts an arc transition.
  • the middle part of the bolted part 905 is provided with an annular groove 4, and the top of the bolted part 905 is designed as a spherical surface; wherein, the slope surface of the annular slope boss 901 of the dust cover 9 is a conductive area, and the remaining surfaces are sprayed or chemically treated to form a non-conductive area. conductive area.
  • the base fitting includes a mounting seat embedded in the housing fitting, and several crimping fittings pierced and fixed on the mounting seat.
  • the mounting seat includes an upper base 5 and a lower base 6 that are sleeved on the press fitting, and a rubber base 7 is arranged between the upper base 5 and the lower base 6; Seat 5, rubber base 7, lower base 6.
  • one end of the crimping member penetrates into the upper housing 3, and at least part of the mounting seat is limitedly embedded in the upper housing 3; the other end of the crimping member penetrates into the lower housing 4, and at least part of The mounting seat is embedded in the lower casing 4 .
  • the grounding pin assembly 2 includes a grounding pin 201 and a grounding spring 202 disposed on the grounding pin 201 ; the grounding spring 202 is in contact with the housing assembly.
  • Both the docking pin 1 and the grounding pin 201 include a sealing section, and the two ends of the sealing section are respectively provided with an elastic contact section and a cable crimping section connected with the cable.
  • the tops of the elastic contact sections of the docking pin 1 and the grounding pin 201 are provided with multi-lobed grooves, and the multi-lobed grooves divide the elastic contact section into several shrapnels.
  • the sectional view of the shrapnel is The fan-shaped structure; and the elastic contact section is a trumpet structure.
  • the grounding spring 202 includes a mounting end, and a grounding plate is arranged on the outer edge of the mounting end, and the mounting end and the grounding plate adopt an arc-shaped bending structure. More specifically, as shown in FIG. 3 and FIG.
  • the outer diameter of the top of the elastic contact section is the largest, and the multi-lobed grooves for the docking pin 1 and the grounding pin 201 have a multi-lobed groove structure.
  • the top of the multi-lobe groove is processed by flaring. For example, three-lobed grooves or four-lobed grooves, but not limited thereto, and the configuration of multi-lobed grooves can be other numbers.
  • the top of the elastic contact section is provided with a slope, the slope of the elastic contact section and the straight section of the elastic contact section adopt R angle transition, the rubber sealing section and the elastic contact section adopt a slope transition, and the slope and the rubber sealing section and the elastic contact section adopt R
  • the corner is excessive, and the middle part of the rubber sealing section is provided with an annular groove 4 for limiting combination with the rubber base 7.
  • the rectangular structure runs through one side of the crimping hole wall.
  • the rectangular structure sets a transition zone through the arc section to avoid vertical
  • the corners and sharp corners form a semi-playground structural groove, that is, a crimping groove.
  • the width of the crimping groove is slightly larger than the width of the crimping plate 803 of the crimping terminal 8 .
  • the maximum outer diameter of the elastic contact section is larger than the aperture of the corresponding docking socket. In order to achieve the bell mouth of the elastic contact section at a certain angle, the maximum outer diameter of the elastic contact section is larger than the aperture of the corresponding docking socket, which is not limited to the processing of the top opening of the pin , It can also be formed by machine-plus-integrated processing.
  • the ground pin 201 of the ground pin assembly 2 is similar in structure to the pin.
  • a semi-circular welding groove 2013 is provided on the sealing section of the ground pin 201 .
  • the length of the elastic contact section of the grounding pin 201 is longer than the length of the elastic section of the docking pin 1, the maximum outer diameter of the elastic contact section is smaller than the maximum outer diameter of the elastic contact section of the docking pin 1, and the length of the rubber sealing section of the grounding pin 201 is equal to
  • the length of the sealing section of the docking pin 1 plus the thickness of the grounding reed 202 , the tail of the sealing section of the grounding pin 201 is provided with a semi-circular welding groove 2013 , and the width of the welding groove 2013 is slightly larger than the thickness of the grounding reed 202 . More specifically, as shown in FIG.
  • the grounding spring 202 of the grounding pin assembly 2 includes a mounting end, and a grounding plate is provided on the outer edge of the mounting end, and the mounting end and the grounding plate adopt an arc-shaped bending structure.
  • the maximum diameter of the grounding reed 202 is equal to or slightly larger than the diameter of the grounding ring groove at the tail of the upper casing 3 to ensure elastic contact between the grounding spring 202 and the grounding ring groove at the tail of the upper casing 3 .
  • the grounding reed 202 is a welding end; the welding end is provided with a semicircular notch, and the diameter of the semicircular notch is the same as that of the semicircular welding groove 2013 on the grounding pin 201 .
  • the ground sheet adopts a combination structure of slots.
  • the ground sheet adopts a three-slot four-piece structure.
  • the three slots of the ground sheet are rectangular slots.
  • the grounding pin assembly 2 is matched by the semicircular gap of the grounding reed 202 and the semi-circular welding groove 2013 provided on the sealing section of the grounding pin 201, and the sealing section is a concave groove of an annular structure. groove.
  • the mounting end of the grounding spring 202 is partially embedded in the semi-circular welding groove 2013 of the grounding pin 201, and the upper end of the grounding spring 202 matches the lower end of the rubber sealing section of the grounding pin 201, and is connected by brazing.
  • the docking pin 1 includes a first sealing section 102 , and elastic contact section one 101 and a cable crimping section one 103 connected to the cable are respectively provided at both ends of the first sealing section 102 .
  • the grounding pins 201 each include a second sealing section 2012 , and the two ends of the second sealing section 2012 are respectively provided with a second elastic contact section 2011 and a second cable crimping section 2014 connected to the cable.
  • the rubber base 7 is sleeved on the first sealing section 102 and the second sealing section 2012, and the upper base 5 is sleeved on the ends of the first elastic contact section 101 and the second elastic contact section 2011 respectively connected to the rubber base 7;
  • the end of the first cable crimping section 103 and the second cable crimping section 2014 is connected to the rubber base 7 with a lower base 6 sheathed on it.
  • crimping terminals 8 are provided on the mating pins 1 and/or grounding pins 201 of the crimping parts; crimping grooves are provided on the cable crimping section, and crimping grooves are provided on the outside of the cable crimping section.
  • the wire terminal 8, and the crimping terminal 8 includes a sheath 801, a rivet 802, and a crimping plate 803; the sheath 801 is at least partly sleeved outside the crimping groove, and the sheath 801 is provided with a perforation hole corresponding to the crimping groove A rivet 802 is arranged in the piercing hole, and one end of the rivet 802 is pierced to the piercing hole and then connected with the outside of the crimping plate 803 movably embedded in the piercing hole, and the inner side of the crimping plate 803 is the pressing side.
  • the tail of the cable crimping section of the docking pin 1 or the grounding pin 201 is placed inside the sheath 801, and the crimping plate 803 is placed inside the crimping section of the tail of the pin, and the crimping plate 803 is driven by the rivet 802 to realize The crimping plate 803 moves in the radial direction of the crimping section at the tail of the pin.
  • the wire is placed in the crimping hole of the pin, the crimping plate 803 presses the wire, and the hexagonal wrench turns the rivet 802.
  • the thread of the rivet 802 The stepped surface bears against the upper surface of the crimping plate 803, and the thread of the rivet 802 bears against the sheath 801. As the torque increases, the serrated surface of the crimping plate 803 continuously compresses the wire, which can effectively ensure the crimping strength of the wire.
  • the crimping terminal 8 cooperates with the internal thread on the sheath 801 through the external thread of the rivet 802, and the crimping plate 803 is connected with the rivet 802 by riveting. After the riveting, the crimping plate 803 and the rivet 802 can rotate freely. After the rivet 802 is riveted, it is loaded into the piercing hole of the sheath 801 , and the rivet 802 is screwed out from the internal threaded hole of the piercing hole of the sheath 801 .
  • the crimping terminal 8 is matched by the external thread of the rivet 802 and the internal thread on the sheath 801, the crimping plate 803 and the rivet 802 are riveted and connected. Rotate, after crimping plate 803 and rivet 802 are turned over and riveted, they are loaded through the through hole of sheath 801, and rivet 802 is screwed out from the inner threaded hole of sheath 801; 8, the crimping section at the tail of the pin is placed inside the sheath 801, the crimping plate 803 is placed inside the crimping section at the tail of the pin, and the crimping plate 803 is driven by the rivet 802 to realize the diameter of the crimping plate 803 on the crimping section at the tail of the pin.
  • the cable When crimping the wire, the cable is placed in the perforation hole of the sheath 801, that is, in the crimping groove of the cable crimping section, the crimping plate 803 presses the wire, and the hex wrench turns the rivet 802, the rivet The 802 thread stepped surface bears against the upper end surface of the crimping plate 803, and the rivet 802 thread bears against the sheath 801. As the torque increases, the serrated surface of the crimping plate 803 continuously compresses the wire, which can effectively ensure the crimping strength of the wire .
  • the upper shell 3 and the lower shell 4 adopt a tubular structure; the lower end of the upper shell 3 is embedded in the upper end of the upper shell 3, and the mounting seat is embedded in the upper shell 3 and the lower shell. 4; the butt end of the lower shell 4 and the upper shell 3 is sleeved outside the mounting seat; the shell assembly also includes a locking sleeve 10 that is set on the outside of the upper shell 3 and the lower shell 4.
  • the elastic contact section of the crimping part in the base fitting is embedded in the upper casing 3
  • the cable crimping section of the crimping part in the base fitting is embedded in the lower casing 4 .
  • One end of the lower housing 4 is embedded with a base assembly, the other end of the lower housing 4 is provided with a tail wire clamp 13, and a locking tail cover 11 is arranged between the tail wire clamp 13 and the lower housing 4, and the tail wire A cable that is connected to the cable crimping section passes through the clip 13 .
  • the butt joint gap between the tight sleeves 10; and the outer end of the dust cover 9 is provided with a bolt 905.
  • a method for preparing and assembling a grounding protective flameproof plug comprising the following steps:
  • Step one the assembly of the base assembly.
  • the grounding pin assembly 2 is formed by welding the grounding pin 201 and the grounding reed 202; several butt joint pins 1 and the grounding pin assembly 2 are respectively equipped with crimping terminals 8 to form a crimping joint.
  • the joint part is fixedly combined with the mounting seat to form a base joint part.
  • the mounting ring grooves on both sides of the ring groove 4 of the docking pin 1 and the grounding pin assembly 2 cooperate with the upper end surface and the lower end surface of the rubber base 7 respectively to clamp and limit, and the upper base 5. Load it from the top of the docking pin 1 and the grounding pin assembly 2.
  • the lower end surface of the upper base 5 is matched with the upper end surface of the rubber base 7.
  • the lower base 6 is connected from the docking pin 1 and the grounding pin assembly 2.
  • the tail of the lower base 6 is matched with the lower end surface of the rubber base 7 to form a base assembly;
  • the assembly of the crimp joint is composed of a sheath 801, a crimping plate 803, and a rivet 802 through the crimping terminal 8.
  • the crimping terminal 8 is fixed to the crimping hole at the tail of the pin by means of 9 points to form a crimping joint.
  • Step 2 assembling the base assembly with the upper shell 3 and the lower shell 4 .
  • the shells 3 are butted together.
  • the base assembly is loaded into the upper housing 3, and the ring of the upper base 5 of the bellows retaining ring 14 and the base assembly
  • the end faces of the surrounding steps are matched, and the upper base 5 and the upper housing 3 are prevented from rotating through the cooperation of the long keyway and the long convex key.
  • the grounding reed 202 of the grounding pin assembly 2 is stuck on the upper housing 3 In the slope ring groove 308 at the end of the tail, the electrical connection between the grounding pin assembly 2 and the upper case 3 is connected; Flameproof and electrical structural connections are made between the lower housings 4 .
  • the flameproof external thread 309 tail end face of the upper casing 3 compresses the support ring pad 19 to realize the sealing and thread flameproof between the upper casing 3 and the lower casing 4, and the top of the upper casing 3 is provided with a conductive bevel and an anti-corrosion
  • the conductive oblique angle fits inside the dust cover 9, and the upper surface of the inner boss of the locking sleeve 10 cooperates with the lower surface of the outer boss of the upper casing 3 to realize electrical connection;
  • the support ring 18 and the support ring pad 19 are equipped with the support ring 18 and the support ring pad 19 at the undercut groove 2 402 provided in the top of the lower casing 4, and the support ring pad 19 is located at the support ring 18 and the undercut groove 2 402 of the lower casing 4
  • the tail end face of the upper shell 3 and the end face of the support ring pad 19 compress the support pad
  • the support ring 18 supports the circumferential boss of the lower base 6 to realize the connection between the base assembly, the upper shell 3, and the lower shell 4.
  • the axial position is fixed.
  • the flame-retardant plastic tube 22 is put into the inner groove 2 404 of the lower case 4 to electrically isolate the crimping terminal 8 from the lower case 4, and the design of the inner groove 404 of the lower case 4 increases the crimping.
  • the electrical insulation gap between the terminal 8 and the lower casing 4, the tail hole of the lower casing 4 is equipped with a tail rubber sleeve 12, and the tail external thread 410 of the lower casing 4 is locked with the internal thread of the locking tail cover 11,
  • the tail clamp 13 is fixed by a locking screw 16 and a locking nut 17 .
  • Step 3 the locking sleeve 10 is sleeved on the upper casing 3 and the lower casing 4, and the locking sleeve 10 is engaged and fixed outside the connection between the upper casing 3 and the lower casing 4;
  • the locking sleeve 10 and the dustproof cover 9 are threadedly matched, and the upper step surface of the inner hole boss of the locking sleeve 10 is in contact with the lower step surface of the outer boss of the upper housing 3, and the top end surface of the dustproof cover 9 is in contact with The upper end surface of the outer boss mounted on the upper casing 3 is sealed through the sealing outer ring 20, and the stop screw 15 provided on the locking sleeve 10 contacts and stops with the lower casing 4;
  • Step 4 when the connector is not working, the dust cover 9 and the locking sleeve 10 are locked, and the explosion-proof surface of the dust cover 9 cooperates with the explosion-proof surface of the upper casing 3 to form a self-absorbing passage of explosion energy; or /And, when the connector is working, the long convex key on the periphery of the upper shell 3 is an explosion-proof surface to the circumference of the end face, and then cooperates with the explosion-proof surface of the corresponding socket through a fixed gap to form a self-resting path for explosion energy, ensuring The internal sparks and high-temperature ignition and explosion of the plug and the docking socket are not transmitted to the outside through the shell joint.
  • all parts of the present invention are detachable structures, and if a part fails, it can be disassembled and replaced to reduce production costs.
  • the invention adopts electrical insulation treatment for the outer contact surface of the connector to avoid direct contact between the conductor and the contactor, and the conductive treatment adopted for the contact connection part of the parts ensures that the parts of the connector shell are in contact with each other through threads and end surfaces. achieved electrical connection.
  • the slotted docking pin 1 and the grounding pin 201 are respectively used as elastic contacts, and the traditional contact is a socket as the elastic contact.
  • the grounding pin assembly 2 realizes the electrical connection between the housing and the grounding pin 201 through the grounding reed 202 , and pours the electricity carried by the housing into the grounding pin 201 .
  • the upper shell and the lower shell of the shell assembly of the plug are fully enclosed metal shells, and have a certain shielding function at the same time.
  • the combination of the grounding pin 201 and the grounding reed 202 forms an electrical connection closed loop elastically extending to the periphery of the grounding pin 201 , which improves the convenience and stability of electrical contact.
  • the flameproof plug of the present invention is mainly used in explosive gas environment and explosive dust environment. Between the dustproof cover 9 and the upper casing 3, the sealing outer ring 20 is used for sealing. When not in use, the dust cover 9 is not removed, and the lock sleeve 10 and the dust cover 9 are locked by knurling, and there are two stop screws on the lock sleeve 10, the stop screws are connected with the lower housing Contact stop. When in use, take off the dustproof cover 9 and connect the flameproof plug with the corresponding socket.
  • the long convex key 302 on the periphery of the upper shell 3 to the end face is called the explosion-proof surface, and then cooperates with the explosion-proof surface of the corresponding socket through a fixed gap to form a path for the self-rest of the explosion energy to ensure the internal spark of the plug and the docking socket 1.
  • the high-temperature ignition explosion is not transmitted to the outside through the shell assembly; in addition, a section of the circumferential surface from the inner circumferential groove of the dust cover 9 to the bottom of the dust cover 9 is an explosion-proof surface.
  • the anti- The dust cover 9 is locked with the locking sleeve 10, and the explosion-proof surface of the dust cover 9 cooperates with the explosion-proof surface of the upper casing 3 to form a self-resting path of explosion energy, and then cooperates with the sealed outer ring 20 outside the upper casing 3 to ensure The energy of the explosion is not transmitted to the outside of the shell assembly, causing an external explosion, thereby playing the role of flameproof.
  • the grounding pin 201 and the grounding reed 202 are connected to the upper housing 3, and the upper housing 3 is electrically connected to the locking sleeve 10 and the lower housing 4 through threads and end faces, respectively, so as to conduct static electricity on the housing of the housing assembly. Walk.
  • the plug in the present invention is a three-phase alternating current plus grounding protection, and the aluminum alloy material used as the structural material also plays the role of electromagnetic shielding.
  • the all-metal structure can shield internal and external electromagnetic interference.
  • the grounding pin 201 is connected to the upper shell 3 to conduct static electricity away from the shell to protect the safety of operators.

Abstract

Provided is a ground protection explosion-proof plug, comprising a through housing assembly. A base assembly is provided in the housing assembly, and several pressing assemblies are provided in the base assembly. The base assembly further comprises a mounting base embedded in the housing assembly, the several pressing assemblies are fixed on the mounting base in a penetrating manner, each pressing assembly comprises several butt-joint pins (1) and a ground pin assembly (2), and the ground pin assembly (2) comprises a ground pin (201) and a ground reed (202) provided on the ground pin (201). The ground reed (202) is in contact with and abuts against the housing assembly, thereby expanding the ground protection form of a connector, and solving the technical problems in the prior art that it is not easy to implement grounding and the grounding is not stable due to the small space of an electrical connector assembly.

Description

一种接地保护隔爆型插头A grounding protective flameproof plug 技术领域technical field
本发明涉及电连接器技术领域,尤其涉及一种可工作在可燃性气体和粉尘环境条件下的具有接地保护的隔爆型插头。The invention relates to the technical field of electric connectors, in particular to an explosion-proof plug with grounding protection that can work in the environment of combustible gas and dust.
背景技术Background technique
随着电连接器的不断发展,其功能得到不断的完善,石油、化工类电连接器功能尤为复杂,不仅要求连接器及组件满足气密、水密的要求,同时要求连接器本身具有防呆、隔爆、电磁屏蔽、接地保护的能力,这些都是现有技术中需要重点解决的问题。With the continuous development of electrical connectors, their functions have been continuously improved. The functions of petroleum and chemical electrical connectors are particularly complex. Not only the connectors and components are required to meet the requirements of airtightness and watertightness, but also the connectors themselves are required to be foolproof. Explosion-proof, electromagnetic shielding, and grounding protection capabilities are all problems that need to be solved in the prior art.
连接器在长时间使用过程中自身会产生一定量的静电,同时连接器在出现故障时,壳体可能出现带电问题,为了防止连接器壳体带电,隔爆连接器接地保护设计尤为重要,它能有效避免操作人员出现触电问题,保证产品的安全使用,保证人员安全。The connector itself will generate a certain amount of static electricity during long-term use. At the same time, when the connector fails, the housing may be charged. In order to prevent the connector housing from being charged, the grounding protection design of the flameproof connector is particularly important. It It can effectively avoid the electric shock problem of the operator, ensure the safe use of the product, and ensure the safety of personnel.
发明内容Contents of the invention
本发明克服了现有技术的不足,提供一种接地保护隔爆型插头,拓展了连接器接地保护的形式,解决了现有技术中电连接器组件小空间不易实现接地和接地不稳定的技术问题。The present invention overcomes the deficiencies of the prior art, provides a grounding protection flameproof plug, expands the form of connector grounding protection, and solves the problem that the small space of the electrical connector assembly in the prior art is difficult to achieve grounding and the grounding is not stable. question.
为达到上述目的,本发明采用的技术方案为:接地保护隔爆型插头,包括中通的外壳合件,所述外壳合件中设置有基座合件,所述基座合件内设置有若干个压接合件;所述基座合件还包括嵌设在所述外壳合件内的安装座,若干根所述压接合件穿设固定在所述安装座上,所述压接合件包括若干根对接插针和接地插针合件,所述接地插针合件包括接地插针以及设置在接地插针上的接地簧片;所述接地簧片与所述外壳合件接触抵靠。In order to achieve the above object, the technical solution adopted by the present invention is: a grounding protection flameproof plug, including a middle-pass shell assembly, a base assembly is arranged in the shell assembly, and a base assembly is arranged in the base assembly. Several crimping parts; the base part also includes a mounting seat embedded in the outer casing part, and several crimping parts are passed through and fixed on the mounting seat, and the crimping parts include A plurality of docking pins and a grounding pin assembly, the grounding pin assembly includes a grounding pin and a grounding reed arranged on the grounding pin; the grounding reed is in contact with the housing assembly.
本发明一个较佳实施例中,外壳合件包括能相互对接组合的上壳体和下壳体;所述基座合件的一端穿设入所述上壳体内,且至少部分安装座限位嵌设在所述上壳体内;所述基座合件的另一端穿设入所述下壳体内,且至少部分安装座嵌设在所述下壳体内;且,嵌设有所述安装座的上壳体和下壳体的一端能套接组合。In a preferred embodiment of the present invention, the outer shell assembly includes an upper shell and a lower shell that can be combined with each other; one end of the base assembly is inserted into the upper shell, and at least part of the mounting seat is limited. Embedded in the upper shell; the other end of the base fitting penetrates into the lower shell, and at least part of the mounting seat is embedded in the lower shell; and, the mounting seat is embedded One end of the upper shell and the lower shell can be socketed and combined.
本发明一个较佳实施例中,插针或接地插针均包括密封段,且所述密封段的两端分别设置有弹性接触段,以及与线缆对接的线缆压接段。In a preferred embodiment of the present invention, the pin or the grounding pin includes a sealing section, and the two ends of the sealing section are respectively provided with elastic contact sections and cable crimping sections that are connected to the cables.
本发明一个较佳实施例中,安装座包括套设在所述压接合件上的上基座和下基座,所述上基座和下基座之间设置有橡胶基座;所述压接合件限位穿设固定在所述上基座、橡胶基座、下基座上;In a preferred embodiment of the present invention, the mounting seat includes an upper base and a lower base sleeved on the press fitting, and a rubber base is arranged between the upper base and the lower base; the press The joint limit is fixed on the upper base, the rubber base and the lower base;
所述橡胶基座套设在所述密封段上,所述弹性接触段与所述橡胶基座衔接的一端上套设有上基座;所述线缆压接段与所述橡胶基座衔接的一端上套设有下基座。The rubber base is sleeved on the sealing section, and an upper base is sleeved on the end of the elastic contact section connected with the rubber base; the cable crimping section is connected with the rubber base A lower base is sleeved on one end.
本发明一个较佳实施例中,对接插针和接地插针的弹性接触段的顶部均开设有多瓣槽,所述多瓣槽将弹性接触段分隔成若干个弹片,弹片剖视图呈扇形结构;且弹性接触段呈喇叭口结构。In a preferred embodiment of the present invention, the tops of the elastic contact sections of the docking pins and the grounding pins are provided with multi-lobe grooves, and the multi-lobe grooves divide the elastic contact sections into several shrapnels, and the sectional view of the shrapnel has a fan-shaped structure; And the elastic contact section is in the shape of a trumpet mouth.
本发明一个较佳实施例中,接地簧片包括安装端,所述安装端的外边沿设置有接地片,且所述安装端与接地片采用的是弧形折弯结构。In a preferred embodiment of the present invention, the grounding reed includes a mounting end, the outer edge of the mounting end is provided with a grounding plate, and the mounting end and the grounding plate adopt an arc-shaped bending structure.
具体的,弹性接触段顶部外径最大,对接插针和接地插针的多瓣槽为多个瓣槽结构。例如,三瓣槽或四瓣槽,但不仅限于此,多瓣槽的瓣槽结构设置可以是其他数量。更具体的,弹性接触段的顶部设有斜坡,弹性接触段的斜坡与弹性接触段的直线段之间采用R角过度,橡胶密封段与弹性接触段采用斜坡过度,斜坡与橡胶密封段、弹性接触段采用R角过度,橡胶密封段中部设置有用于与橡胶基座限位组合的密封槽。对接插针和接地插针的 线缆压接段内部设有从插针尾部加工的盲孔,矩形结构贯穿压线孔壁的一侧,矩形结构通过圆弧段设置过度区,避免垂直角、尖角,构成半操场结构式的开槽即压接槽,压接槽的开槽宽度略大于压接端子的压线板的宽度。Specifically, the outer diameter of the top of the elastic contact section is the largest, and the multi-lobed grooves of the docking pins and the grounding pins have a multi-lobed groove structure. For example, three-lobed grooves or four-lobed grooves, but not limited thereto, and the configuration of multi-lobed grooves can be other numbers. More specifically, the top of the elastic contact section is provided with a slope, the slope of the elastic contact section and the straight section of the elastic contact section adopt an R angle transition, the rubber sealing section and the elastic contact section adopt a slope transition, and the slope and the rubber sealing section, elastic The contact section adopts an R angle transition, and the middle part of the rubber sealing section is provided with a sealing groove for combination with the rubber base limit. There is a blind hole processed from the tail of the contact pin inside the cable crimping section of the docking pin and the grounding pin. The rectangular structure runs through one side of the crimping hole wall. The rectangular structure sets a transition zone through the arc section to avoid vertical corners, The sharp corners form a semi-playground structural slot, that is, a crimping slot, and the slotting width of the crimping slot is slightly larger than the width of the crimping plate of the crimping terminal.
进一步的,接地插针的与插针结构相似,接地插针的密封槽上设置有半环形焊接槽的为接地插针。且接地插针的弹性接触段长度长于对接插针的弹性段长度、弹性接触段的最大外径小于对接插针的弹性接触段最大外径,接地插针橡胶密封段的长度等于对接插针密封段长度加上接地簧片的厚度,接地插针密封段尾部设有半环形的焊接槽,焊接槽宽度略大于接地簧片厚度。Further, the structure of the grounding pin is similar to that of the pin, and the sealing groove of the grounding pin is provided with a semi-circular welding groove as the grounding pin. And the length of the elastic contact section of the grounding pin is longer than that of the mating pin, the maximum outer diameter of the elastic contact section is smaller than the maximum outer diameter of the elastic contact section of the mating pin, and the length of the rubber sealing section of the grounding pin is equal to the length of the mating pin seal. The length of the section plus the thickness of the grounding reed, the tail of the sealing section of the grounding pin is provided with a semi-circular welding groove, and the width of the welding groove is slightly larger than the thickness of the grounding reed.
具体的,接地簧片包括安装端,所述安装端的外边沿设置有接地片,且所述安装端与接地片采用的是弧形折弯结构。接地簧片的最大直径等于或略大于所述上壳体尾部接地环槽直径,保证接地簧片与上壳体尾部接地环槽弹性接触。接地簧片的为焊接端;焊接端设有半圆缺口,半圆缺口直径与接地插针半环形焊接槽直径相同。接地片采用的是槽片组合结构。更具体的,接地片采用的是三槽四片结构。接地片的三个槽为矩形槽。Specifically, the grounding reed includes a mounting end, the outer edge of the mounting end is provided with a grounding piece, and the mounting end and the grounding piece adopt an arc-shaped bending structure. The maximum diameter of the grounding reed is equal to or slightly larger than the diameter of the grounding ring groove at the tail of the upper case, so as to ensure elastic contact between the grounding reed and the grounding ring groove at the tail of the upper case. The ground reed is a welding end; the welding end is provided with a semicircular notch, and the diameter of the semicircular notch is the same as the diameter of the semi-circular welding groove of the grounding pin. The ground sheet adopts a combination structure of slots. More specifically, the ground sheet adopts a structure of three slots and four sheets. The three slots of the ground sheet are rectangular slots.
接地插针与接地簧片的组合结构为接地插针合件,接地插针合件是由接地簧片的半圆缺口与接地插针的密封槽上设置的半环形的焊接槽配合。接地簧片的安装端部分嵌入接地插针半环形焊接槽内部,且接地簧片上端面与接地插针橡胶密封段下端面配合,通过钎焊的方式连接。The combined structure of the grounding pin and the grounding reed is a grounding pin fitting, and the grounding pin fitting is matched by the semicircular notch of the grounding reed and the semicircular welding groove provided on the sealing groove of the grounding pin. The mounting end of the grounding reed is partially embedded in the semi-circular welding groove of the grounding pin, and the upper end surface of the grounding reed is matched with the lower end surface of the rubber sealing section of the grounding pin, and connected by brazing.
本发明一个较佳实施例中,压接合件的对接插针或/和接地插针上设置有压接端子;所述线缆压接段上设置有压接槽,所述线缆压接段外部套设有压线端子,且所述压线端子包括护套、铆钉、压线板;所述护套至少部分套设在所述压接槽内,所述护套上设置有与所述压接槽对应的穿设孔,所述穿设孔内设置有铆钉,所述铆钉的一端穿设至所述穿设孔后与活动嵌设在穿设孔内的压线板的外侧连接,压线板的内侧为抵压侧。In a preferred embodiment of the present invention, crimping terminals are provided on the docking pins or/and grounding pins of the crimping parts; crimping grooves are provided on the cable crimping section, and the cable crimping section The outer sheath is provided with a crimping terminal, and the crimping terminal includes a sheath, a rivet, and a crimping plate; the sheath is at least partly sleeved in the crimping groove, and the sheath is provided with the The piercing hole corresponding to the crimping groove, the piercing hole is provided with a rivet, and one end of the rivet is pierced to the piercing hole and then connected to the outside of the crimping plate movable embedded in the piercing hole, The inner side of the pressure plate is the pressing side.
具体的,对接插针或接地插针的线缆压接段的尾部置于护套内部,压线板置于插针尾部压线段内部,压线板通过铆钉的带动实现压线板在插针尾部压线段的径向移动,在压接导线时,导线置于插针压线孔内,压线板压住导线,内六角扳手拧动铆钉,铆钉螺纹台阶面顶住压线板上端面,铆钉螺纹顶住护套,随着力矩的加大,使得压线板的锯齿面不断压紧导线,可有效保证导线的压接强度。压线端子通过铆钉的外螺纹与护套上的内螺纹配合,压线板与铆钉翻铆连接,翻铆后压线板与铆钉可以自由转动,压线板与铆钉翻铆后,通过护套的穿设孔内装入,铆钉从护套的穿设孔的内螺纹孔拧出。Specifically, the tail of the cable crimping section of the docking pin or grounding pin is placed inside the sheath, the crimping plate is placed inside the crimping section of the tail of the pin, and the crimping plate is driven by the rivet to realize the crimping of the crimping plate on the pin. The radial movement of the crimping section at the tail. When crimping the wire, the wire is placed in the crimping hole of the pin, the crimping plate presses the wire, the hexagonal wrench turns the rivet, and the stepped surface of the rivet thread withstands the upper surface of the crimping plate. The rivet thread bears against the sheath, and as the torque increases, the serrated surface of the crimping plate continuously presses the wire, which can effectively ensure the crimping strength of the wire. The crimping terminal cooperates with the internal thread on the sheath through the external thread of the rivet. The crimping plate and the rivet are riveted and connected. The rivet is loaded into the piercing hole of the sheath, and the rivet is screwed out from the internal threaded hole of the piercing hole of the sheath.
本发明一个较佳实施例中,所述上壳体和所述下壳体采用的是中通的管体结构;所述上壳体的下端嵌设入所述上壳体的上端内,且所述安装座嵌设在所述上壳体与下壳体的衔接处;所述下壳体与所述上壳体对接的一端套设在所述安装座外;所述外壳合件还包括限位套设在所述上壳体和所述下壳体外部的锁紧套;所述压接合件的弹性接触段嵌设在所述上壳体内,所述压接合件的线缆压接段嵌设在所述下壳体内。In a preferred embodiment of the present invention, the upper casing and the lower casing adopt a tubular structure; the lower end of the upper casing is embedded in the upper end of the upper casing, and The mounting seat is embedded in the connection between the upper shell and the lower shell; the end of the lower shell adjoining the upper shell is sleeved outside the mounting seat; the outer casing assembly also includes The limit sleeve is set on the upper shell and the locking sleeve outside the lower shell; the elastic contact section of the crimping part is embedded in the upper shell, and the cable of the crimping part is crimped The segment is embedded in the lower shell.
本发明一个较佳实施例中,所述下壳体的一端嵌设有所述基座合件,所述下壳体的另一端设置有尾部线夹,且尾部线夹与所述下壳体之间设置有锁紧尾罩,所述尾部线夹内穿设有与所述线缆压接段对接的线缆。In a preferred embodiment of the present invention, one end of the lower case is embedded with the base assembly, and the other end of the lower case is provided with a tail clip, and the tail clip is connected to the lower case A locking tail cover is arranged between them, and a cable connected with the cable crimping section is passed through the tail clip.
本发明一个较佳实施例中,上壳体和所述锁紧套之间还预留有对接间隙;所述上壳体的一端嵌设有所述基座合件,所述上壳体的另一端设置有能相对所述上壳体和基座合件开合的防尘盖;所述防尘盖内设置有能套设置在所述上壳体上的盲孔,且所述防尘盖的孔壁能插接嵌设入所述上壳体和所述锁紧套之间的对接间隙内;且所述防尘盖的外端设置有栓接件。In a preferred embodiment of the present invention, a butt joint gap is reserved between the upper housing and the locking sleeve; one end of the upper housing is embedded with the base assembly, and the upper housing The other end is provided with a dustproof cover that can be opened and closed relative to the upper casing and the base assembly; a blind hole that can be set on the upper casing is provided in the dustproof cover, and the dustproof The hole wall of the cover can be plugged and embedded into the butt gap between the upper casing and the locking sleeve; and the outer end of the dust-proof cover is provided with a bolt.
具体的,上壳体为圆形管壳,上壳体的上部的顶部内侧设有内斜坡面,外壳的上表面处设有长凸键一,长凸键一与上壳体的环形凸台一之间设有环形凹槽一,用于放置密封外圈,上壳体的中通的内孔中分别设有内凸台和环形凹槽二,内孔的尾部设有两段间隔的长凸键二,长凸键二与上壳体的尾部的斜坡环槽相邻,上壳体的外表面的尾部设有隔爆外 螺纹。上壳体的隔爆外螺纹的牙距≥1.25mm,螺牙角为60°±5°,有效牙数≥7牙,隔爆外螺纹通过退刀槽一与环形凸台一相连。其中,上壳体除顶端的内斜坡面、退刀槽一、隔爆外螺纹、环形凸台一的下端面、内部的环形凹槽二、上壳体的尾部的端面为导电区,其余面采用现有技术喷涂或化学处理成非导电区。Concretely, the upper casing is a circular tube shell, and the top inner side of the upper part of the upper casing is provided with an inner slope surface, and the upper surface of the casing is provided with a long convex key one, and the long convex key one and the annular boss of the upper casing There is an annular groove 1 between them, which is used to place the sealing outer ring. The inner hole of the upper casing is respectively provided with an inner boss and an annular groove 2, and the tail of the inner hole is provided with two long intervals. The second convex key and the second long convex key are adjacent to the slope ring groove at the tail of the upper casing, and the tail of the outer surface of the upper casing is provided with an explosion-proof external thread. The pitch of the explosion-proof external thread of the upper shell is ≥1.25mm, the thread angle is 60°±5°, and the number of effective teeth is ≥7 teeth. The explosion-proof external thread is connected to the annular boss one through the relief groove one. Among them, except for the inner slope surface at the top, the relief groove 1, the explosion-proof external thread, the lower end surface of the annular boss 1, the inner annular groove 2, and the end surface of the tail of the upper casing as the conductive area, the other surfaces Use existing technology to spray or chemically treat the non-conductive area.
具体的,下壳体为圆形管壳,下壳体的中通的内孔顶部依次设有隔爆内螺纹、退刀槽二、环形凸台二、内凹槽二、斜坡面二、内环面、斜坡面一、斜坡面二。下壳体的外表面从顶部至尾部依次设有台阶一、台阶二、尾部外螺纹。其中,台阶二的环周进行滚纹处理和铣扁处理。环形凸台二的内径小于隔爆内螺纹的内径。隔爆内螺纹的牙距≥1.25mm,螺牙角为60°±5°,有效牙数≥7牙。环形凸台二用于支撑支撑环,支撑环垫置于支撑环与退刀槽二的内部,阻燃塑料管置于内凹槽二的内部。隔爆内螺纹、退刀槽二、环形凸台二的上端面、尾部外螺纹均为导电区域,其余区域进行表面非导电处理。Specifically, the lower shell is a circular tube shell, and the top of the inner hole of the lower shell is sequentially provided with a flameproof internal thread, a knife relief groove 2, an annular boss 2, an inner groove 2, a slope surface 2, an inner Torus, Slope One, Slope Two. The outer surface of the lower shell is sequentially provided with step one, step two, and external threads at the tail from the top to the tail. Wherein, the circumference of the second step is processed by knurling and flattening. The inner diameter of the annular boss second is smaller than the inner diameter of the flameproof internal thread. The pitch of the flameproof internal thread is ≥1.25mm, the thread angle is 60°±5°, and the number of effective teeth is ≥7. The second annular boss is used to support the support ring, the support ring pad is placed inside the support ring and the second undercut groove, and the flame-retardant plastic pipe is placed inside the second inner groove. The explosion-proof internal thread, the second undercut, the upper end surface of the second annular boss, and the external thread at the tail are all conductive areas, and the remaining areas are treated with non-conductive surface.
具体的,防尘盖的盲孔底部沿着盲孔根部设有环形斜坡凸台,盲孔壁的中部设有环形凹槽三,环形凹槽三至防尘盖的对接端面设有内凹槽三,内凹槽三与上壳体的两个长凸键一的角度关于轴向、径向对称。其中,轴线位于防尘盖的内凹槽三的中部,防尘盖的内凹槽三的宽度和深度大于上壳体的长凸键一的宽度和高度,防尘盖的外部设有ACME螺纹或者矩形螺纹,防尘盖的端面设有用于与缆绳连接的栓接件。栓接件与防尘盖的端面采用弧形过度。栓接件中部设有环形凹槽四,栓接件的顶部为球面设计;其中,防尘盖的环形斜坡凸台的斜坡面为导电区,其余面为喷涂或化学处理成非导电区域。Specifically, the bottom of the blind hole of the dust cover is provided with an annular slope boss along the root of the blind hole, the middle part of the wall of the blind hole is provided with an annular groove three, and an inner groove is provided between the annular groove three and the butt end surface of the dust cover. 3. The angles between the inner groove 3 and the two long convex keys 1 of the upper casing are symmetrical about the axial and radial directions. Among them, the axis is located in the middle of the inner groove 3 of the dust cover, the width and depth of the inner groove 3 of the dust cover are greater than the width and height of the long convex key 1 of the upper shell, and the outside of the dust cover is provided with ACME threads Or rectangular thread, the end face of the dust cover is provided with a bolt for connecting with the cable. The end faces of the bolted piece and the dust cover adopt an arc transition. There is an annular groove four in the middle of the bolt connection, and the top of the bolt connection is designed as a spherical surface; among them, the slope surface of the annular slope boss of the dust cover is a conductive area, and the rest of the surface is sprayed or chemically treated to become a non-conductive area.
接地保护隔爆型插头的制备方法,包括以下步骤:A method for preparing a grounding protective flameproof plug, comprising the following steps:
步骤一,基座合件的组装;接地插针合件由接地插针和接地簧片焊接构成;若干根对接插针和接地插针合件分别装设有压接端子分别组合形成压接合件,将若干个压接合件与安装座固定组合形成基座合件;Step 1, the assembly of the base assembly; the grounding pin assembly is composed of a grounding pin and a grounding reed; several butt pins and grounding pin assemblies are respectively equipped with crimping terminals and combined to form a crimping assembly , fixing and combining several press fittings with the mounting base to form a base fitting;
步骤二,基座合件与上壳体和下壳体的组装。 Step 2, assembling the base assembly with the upper shell and the lower shell.
基座合件嵌设至上壳体中通过将下壳体内引入的线缆与基座合件的对接插针和接地插针合件连接,并将下壳体与上壳体对接组合;The base assembly is embedded into the upper shell by connecting the cables introduced in the lower shell with the docking pins and grounding pins of the base assembly, and the lower shell and the upper shell are docked and combined;
步骤三,通过锁紧套套设在上壳体和下壳体上,且锁紧套环套衔接固定在所述上壳体和下壳体的衔接处外部。 Step 3, the locking sleeve is sleeved on the upper casing and the lower casing, and the locking sleeve is engaged and fixed outside the junction of the upper casing and the lower casing.
步骤四,在连接器不工作的时候,防尘盖与锁紧套锁死,防尘盖的隔爆面与上壳体的隔爆面间隙配合形成爆炸能量自息通路;或/和,在连接器工作的时候,上壳体外围长凸键一到端面环周为隔爆面,再与对应插座的隔爆面通过固定间隙配合,形成爆炸能量自息的通路,保证插头与对接插座的内部电火花、高温引燃爆炸不通过外壳合件传递到外部。 Step 4, when the connector is not working, the dust cover and the locking sleeve are locked, and the explosion-proof surface of the dust cover cooperates with the explosion-proof surface of the upper shell to form a self-resting path of explosion energy; or/and, in When the connector is working, the long convex key on the periphery of the upper shell and the circumference of the end face are the explosion-proof surface, and then cooperate with the explosion-proof surface of the corresponding socket through a fixed gap to form a self-resting path for the explosion energy to ensure the connection between the plug and the docking socket. Internal electric sparks, high-temperature ignition and explosion are not transmitted to the outside through the shell assembly.
对接插针和接地插针合件的密封槽的两侧的安装环槽分别与橡胶基座的上端面和下端面配合卡接限位,上基座从对接插针及接地插针合件顶部装入,上基座的下端面与橡胶基座的上端面配合,下基座从对接插针与接地插针合件的尾部装入,下基座的上端面与橡胶基座的下端面配合构成了基座合件;压线端子与插针的尾部压线孔固定,构成压接合件。The mounting ring grooves on both sides of the sealing groove of the docking pin and the grounding pin assembly cooperate with the upper end surface and the lower end surface of the rubber base respectively to clamp the limit, and the upper base is from the top of the docking pin and the grounding pin assembly. Loading, the lower end surface of the upper base is matched with the upper end surface of the rubber base, the lower base is loaded from the tail of the docking pin and grounding pin assembly, the upper end surface of the lower base is matched with the lower end surface of the rubber base A base fitting is formed; the crimping terminal is fixed with the crimping hole at the tail of the pin to form a crimping fitting.
将波纹挡圈置于上壳体内部环形凹槽二内,基座合件装入上壳体内,波纹挡圈与基座合件的上基座的环周台阶端面配合,上基座与上壳体之间通过长键槽和凸键配合防止两者之间的转动,接地插针合件的接地簧片卡在上壳体的尾部的斜坡环槽内,将接地插针合件与上壳体之间的电气连接;上壳体与下壳体通过设置的隔爆螺纹配合,将上壳体和下壳体之间进行隔爆和电气结构连接。同时上壳体的隔爆外螺纹尾部端面压缩支撑环垫,实现上壳体与下壳体之间的密封和螺纹隔爆,上壳体顶部设有导电斜角与防尘盖内部的导电斜角配合,锁紧螺套内部凸台上表面与上壳体外部凸台下表面配合,实现电气连接;将接地插针合件、上壳体、下壳体、防尘盖、锁紧套之间的电气连接器。Put the corrugated retaining ring in the second annular groove inside the upper shell, put the base assembly into the upper shell, the corrugated retaining ring matches with the circumferential step end face of the upper base of the base assembly, and the upper base and the upper The long keyway and the convex key are used to cooperate between the shells to prevent the rotation between the two. The grounding reed of the grounding pin fitting is stuck in the slope ring groove at the tail of the upper shell, and the grounding pin fitting is connected to the upper shell. The electrical connection between the bodies; the upper shell and the lower shell are matched through the set flameproof thread, and the flameproof and electrical structure connection between the upper shell and the lower shell is carried out. At the same time, the end face of the flameproof external thread tail of the upper shell compresses the support ring pad to realize the sealing between the upper shell and the lower shell and the flameproof thread. The top of the upper shell is equipped with a conductive bevel and a conductive bevel inside the dust cover. Angle fit, the upper surface of the inner boss of the locking screw sleeve is matched with the lower surface of the outer boss of the upper shell to realize electrical connection; connect the grounding pin assembly, the upper shell, the lower shell, the dust cover, and the locking sleeve between electrical connectors.
下壳体的顶部的内设置的退刀槽二处装有支撑环和支撑环垫,且支撑环垫位于支撑环和下壳体的退刀槽二之间,上壳体的尾部端面与支撑环垫的端面压缩支撑垫,支撑环支 撑下基座的环周凸台,实现基座合件、上壳体、下壳体之间的轴向位置固定。The second undercut groove set in the top of the lower casing is equipped with a support ring and a support ring pad, and the support ring pad is located between the support ring and the second undercut groove of the lower casing. The end face of the ring pad compresses the support pad, and the support ring supports the circumferential boss of the lower base, so as to realize the axial position fixation between the base assembly, the upper shell and the lower shell.
阻燃塑料管装入下壳体的内凹槽二处,电气隔离压接端子与下壳体,下壳体的内凹槽二中增加了压接端子与下壳体之间的电气绝缘间隙,下壳体的尾部孔内装有尾部橡胶套,下壳体的尾部外螺纹与锁紧尾罩的内螺纹配合锁紧,尾部线夹通过锁紧螺钉和锁紧螺母固定。Flame-retardant plastic tubes are installed in two inner grooves of the lower housing, electrically isolating the crimping terminals and the lower housing, and the electrical insulation gap between the crimping terminals and the lower housing is increased in the second inner groove of the lower housing , The tail hole of the lower housing is equipped with a tail rubber sleeve, the outer thread of the tail of the lower housing cooperates with the inner thread of the locking tail cover to lock, and the tail clamp is fixed by a locking screw and a locking nut.
锁紧套与防尘盖通过螺纹配合,锁紧套的内孔凸台的上台阶面与上壳体的外凸台的下台阶面配合接触,防尘盖的顶部端面与装在上壳体的外部凸台的上端面通过密封外圈配合密封,锁紧套上设置的止动螺钉与下壳体接触止动。The locking sleeve and the dustproof cover are threadedly matched, the upper step surface of the inner hole boss of the locking sleeve is in contact with the lower step surface of the outer boss of the upper casing, and the top end surface of the dustproof cover is in contact with the upper casing. The upper end surface of the external boss is sealed through the sealing outer ring, and the stop screw provided on the locking sleeve is in contact with the lower housing to stop.
本发明解决了背景技术中存在的缺陷,本发明的有益效果:The present invention solves the defective that exists in the background technology, the beneficial effect of the present invention:
本发明是一种接地保护隔爆型插头,拓展了连接器接地保护的形式,解决了现有技术中电连接器组件小空间不易实现接地和接地不稳定的技术问题。且,零件均为可拆卸结构,局部零件出现故障,能进行拆卸,局部更换零件,降低生产成本。The invention is a flameproof plug for grounding protection, which expands the form of grounding protection for connectors and solves the technical problems in the prior art that it is difficult to realize grounding in a small space of an electrical connector assembly and the grounding is unstable. Moreover, the parts are all detachable structures, and if some parts fail, they can be disassembled and partly replaced, thereby reducing production costs.
1、接地插针合件通过接触簧片实现壳体与接地插针之间的电气连接,将壳体所带的电倒入接地插针。插头外壳为金属外壳全封闭式,同时具有一定的屏蔽功能。通过接地插针与接触簧片组合形成向接地插针外围弹性延展的电气连接封闭环,提升了电气接触的便捷性和稳定性。1. The grounding pin assembly realizes the electrical connection between the shell and the grounding pin through the contact reed, and pours the electricity carried by the shell into the grounding pin. The plug shell is a fully enclosed metal shell and has a certain shielding function. The combination of the grounding pin and the contact reed forms an electrical connection closed ring elastically extending to the periphery of the grounding pin, which improves the convenience and stability of electrical contact.
2、开槽式插针和接地插针分别作为弹性接触件,传统接触件为插孔作为弹性接触件,本发明的优点在于根据电接触理论,相同硬度的材料,接触件所产生的正压力越大,接触件之间的有效接触面积就越大,接触电阻就越小,本发明可有效降低接触件对接时所产生的接触电阻。2. Slotted pins and grounding pins are respectively used as elastic contacts, and the traditional contacts are sockets as elastic contacts. The advantage of the present invention is that according to the theory of electrical contact, materials with the same hardness can produce positive pressure The larger it is, the larger the effective contact area between the contact pieces is, and the smaller the contact resistance is, and the present invention can effectively reduce the contact resistance generated when the contact pieces are butted.
3、本发明为连接器的外接触面采用电气绝缘处理,避免导体与接触者直接接触,零件的接触连接部位采用的导电处理,保证连接器壳体零部件自身之间通过螺纹和端面接触方式实现的电气连接。3. In the present invention, the outer contact surface of the connector adopts electrical insulation treatment to avoid direct contact between the conductor and the contactor, and the conductive treatment is adopted for the contact connection parts of the parts to ensure that the parts of the connector shell are in contact with each other through threads and end faces. achieved electrical connection.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的优选实施例的接地保护隔爆型插头的拆分结构示意图;Fig. 1 is a schematic diagram of the disassembled structure of a grounding protection flameproof plug of a preferred embodiment of the present invention;
图2是本发明的优选实施例的接地保护隔爆型插头的插头结构的剖视示意图;Fig. 2 is a schematic cross-sectional view of a plug structure of a grounding protection flameproof plug in a preferred embodiment of the present invention;
图3是本发明的优选实施例的接地保护隔爆型插头的对接插针结构的剖视示意图;Fig. 3 is a schematic cross-sectional view of a butt joint pin structure of a grounding protection flameproof plug according to a preferred embodiment of the present invention;
图4是本发明的优选实施例的接地保护隔爆型插头的对接插针结构的轴视示意图;Fig. 4 is a schematic axial view of the butt joint pin structure of the ground protection flameproof plug of the preferred embodiment of the present invention;
图5是本发明的优选实施例的接地保护隔爆型插头的接地插针主视示意图;Fig. 5 is a schematic front view of the grounding pin of the grounding protection flameproof plug of the preferred embodiment of the present invention;
图6是本发明的优选实施例的接地保护隔爆型插头的接地簧片示意图;Fig. 6 is a schematic diagram of a grounding reed of a grounding protective flameproof plug in a preferred embodiment of the present invention;
图7是本发明的优选实施例的接地保护隔爆型插头的接地插针合件示意图;Fig. 7 is a schematic diagram of a grounding pin assembly of a grounding protection flameproof plug in a preferred embodiment of the present invention;
图8是本发明的优选实施例的接地保护隔爆型插头的压线端子的剖视示意图;Fig. 8 is a schematic cross-sectional view of a crimping terminal of a grounding protection flameproof plug according to a preferred embodiment of the present invention;
图9是本发明的优选实施例的接地保护隔爆型插头的防尘盖的剖视示意图;Fig. 9 is a schematic cross-sectional view of the dust cover of the ground protection flameproof plug of the preferred embodiment of the present invention;
图10是本发明的优选实施例的接地保护隔爆型插头的防尘盖的轴视示意图;Fig. 10 is a schematic axial view of the dust cover of the ground protection flameproof plug of the preferred embodiment of the present invention;
图11是本发明的优选实施例的接地保护隔爆型插头的上壳体的剖视图示意图;Fig. 11 is a schematic cross-sectional view of the upper shell of the ground protection flameproof plug in a preferred embodiment of the present invention;
图12是本发明的优选实施例的接地保护隔爆型插头的上壳体的轴视示意图;Fig. 12 is a schematic axial view of the upper shell of the ground protection flameproof plug of the preferred embodiment of the present invention;
图13是本发明的优选实施例的接地保护隔爆型插头的下壳体的剖视图示意图;Fig. 13 is a schematic cross-sectional view of the lower housing of the ground protection flameproof plug in a preferred embodiment of the present invention;
图14是本发明的优选实施例的接地保护隔爆型插头的下壳体的轴视示意图;Fig. 14 is a schematic axial view of the lower shell of the ground protection flameproof plug of the preferred embodiment of the present invention;
图15是本发明的优选实施例的接地保护隔爆型插头的下壳体、下壳体、锁紧套组装时的轴视示意图;Fig. 15 is a schematic axial view of the lower casing, lower casing, and locking sleeve of the ground protection flameproof plug of the preferred embodiment of the present invention;
图中:1-对接插针;101-弹性接触段一;102-密封段一;103-线缆压接段一;2-接地插针合件;201-接地插针;2011-弹性接触段二;2012-密封段二;2013-焊接槽;2014-线缆压接段二,202-接地簧片;In the figure: 1-butting pin; 101-elastic contact section 1; 102-sealing section 1; 103-cable crimping section 1; 2-ground pin assembly; 201-ground pin; 2011-elastic contact section 2; 2012-Sealing section 2; 2013-Welding groove; 2014-Cable crimping section 2, 202-Grounding spring;
3-上壳体;301-内斜坡面;302-长凸键一;303-环形凸台一;304-环形凹槽一;305-内凸台;306-环形凹槽二;307-长凸键二;308-尾部斜坡环槽;309-隔爆外螺纹;310-退刀槽一;3-upper shell; 301-inner slope surface; 302-long convex key one; 303-annular boss one; 304-annular groove one; 305-inner boss; 306-annular groove two; 307-long convex Key 2; 308-tail slope ring groove; 309-flameproof external thread; 310-retreat groove 1;
4-下壳体;401-隔爆内螺纹;402-退刀槽二;403-环形凸台二;404-内凹槽二;405-斜坡面一;406-内环面;407-斜坡面二;408-台阶一;409-台阶二;410-尾部外螺纹;4-lower shell; 401-flameproof internal thread; 402-relief groove 2; 403-annular boss 2; 404-inner groove 2; 405-slope surface 1; 406-inner ring surface; 407-slope surface Two; 408-step one; 409-step two; 410-tail external thread;
5-上基座;6-下基座;7-橡胶基座;8-压线端子;801-护套;802-铆钉;803-压线板;9-防尘盖;901-环形斜坡凸台;902-环形凹槽三;903-内凹槽三;904-对接螺纹;905-栓接件;10-锁紧套;5-upper base; 6-lower base; 7-rubber base; 8-crimping terminal; 801-sheath; 802-rivet; Taiwan; 902-annular groove three; 903-inner groove three; 904-butt thread; 905-bolt joint; 10-lock sleeve;
11-锁紧尾罩;12-尾部橡胶套;13-尾部线夹;14-波纹挡圈;15-止动螺钉;16-锁紧螺钉;17-锁紧螺母;18-支撑环;19-支撑环垫;20-密封外圈;21-尾部垫圈;22-阻燃塑料管。11-lock tail cover; 12-tail rubber sleeve; 13-tail clamp; 14-corrugated ring; 15-stop screw; 16-lock screw; 17-lock nut; 18-support ring; 19- Support ring pad; 20-seal outer ring; 21-tail gasket; 22-flame-retardant plastic pipe.
具体实施方式detailed description
现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so it only shows the composition related to the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上-下-底-顶等),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系-运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。术语“第一”-“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”-“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。除非另有明确的规定和限定,术语“设置”-“相连”-“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。It should be noted that if there is a directional indication (such as up-down-bottom-top, etc.) in the embodiment of the present invention, the directional indication is only used to explain the relative positional relationship between the components in a certain posture- Sports conditions, etc., if the specific posture changes, the directional indication will also change accordingly. The terms "first"-"second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first"-"second" may explicitly or implicitly include one or more of these features. Unless otherwise clearly stipulated and limited, the terms "setting"-"connected"-"connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, It can also be indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例一Embodiment one
如图1~图15所示,接地保护隔爆型插头,包括中通的外壳合件,外壳合件中设置有基座合件,外壳合件包括能相互对接组合的上壳体3和下壳体4;且嵌设有安装座的上壳体3和下壳体4的一端能套接组合。As shown in Figures 1 to 15, the grounding protection flameproof plug includes a middle-pass shell assembly, the shell assembly is provided with a base assembly, and the shell assembly includes an upper shell 3 and a lower shell that can be docked and combined with each other. The shell 4; and one end of the upper shell 3 and the lower shell 4 embedded with the mounting seat can be socketed and combined.
具体的,如图1、图2、图11、图12所示,上壳体3为圆形管壳,上壳体3的上部的顶部内侧设有内斜坡面301,外壳的上表面处设有长凸键一302,长凸键一302与上壳体3的环形凸台一303之间设有环形凹槽一304,用于放置密封外圈20,上壳体3的中通的内孔中分别设有内凸台305和环形凹槽二306,内孔的尾部设有两段间隔的长凸键二307,长凸键二307与上壳体3的尾部的斜坡环槽308相邻,上壳体3的外表面的尾部设有隔爆外螺纹309。上壳体3的隔爆外螺纹309的牙距≥1.25mm,螺牙角为60°±5°,有效牙数≥7牙,隔爆外螺纹309通过退刀槽一310与环形凸台一303相连。其中,上壳体3除顶端的内斜坡面301、退刀槽一310、隔爆外螺纹309、环形凸台一303的下端面、内部的环形凹槽二306、上壳体3的尾部的端面为导电区,其余面采用现有技术喷涂或化学处理成非导电区。Specifically, as shown in Fig. 1, Fig. 2, Fig. 11 and Fig. 12, the upper shell 3 is a circular tube shell, and the top inner side of the upper part of the upper shell 3 is provided with an inner slope surface 301, and the upper surface of the shell is provided with There is a long convex key one 302, and an annular groove one 304 is arranged between the long convex key one 302 and the annular boss one 303 of the upper casing 3, which is used to place the sealing outer ring 20 and the inner part of the upper casing 3. The hole is respectively provided with an inner boss 305 and an annular groove 2 306, and the tail of the inner hole is provided with two intervals of long convex keys 2 307. Adjacent, the tail of the outer surface of the upper casing 3 is provided with a flameproof external thread 309 . The flameproof external thread 309 of the upper shell 3 has a tooth pitch ≥ 1.25mm, a thread angle of 60°±5°, and the number of effective teeth ≥ 7 teeth. The flameproof external thread 309 passes through the relief groove 1 310 and the annular boss 1 303 connected. Wherein, the upper casing 3 except the inner slope surface 301 at the top, the knife relief groove 1 310, the flameproof external thread 309, the lower end surface of the annular boss 1 303, the inner annular groove 2 306, and the rear part of the upper casing 3 The end surface is a conductive area, and the remaining surfaces are sprayed or chemically treated to form a non-conductive area by the prior art.
具体的,如图1、图2、图13~图15所示,下壳体4为圆形管壳,下壳体4的中通的内孔顶部依次设有隔爆内螺纹401、退刀槽二402、环形凸台二403、内凹槽二404、斜坡面二407、内环面406、斜坡面一405、斜坡面二407。下壳体4的外表面从顶部至尾部依次设有台阶一408、台阶二409、尾部外螺纹410。其中,台阶二409的环周进行滚纹处理和铣扁处理。环形凸台二403的内径小于隔爆内螺纹401的内径。隔爆内螺纹401的牙距≥1.25mm,螺牙角为60°±5°,有效牙数≥7牙。环形凸台二403用于支撑支撑环18,支撑环垫19置于支撑环18与退刀槽二402的内部,阻燃塑料管22置于内凹槽二404的内部,且通过尾部垫圈21实现弹性抵靠密封。隔爆内螺纹401、退刀槽二402、环形凸台二403的上端面、尾部外螺纹410均为导电区域,其余区域进行表面非导电处理。Specifically, as shown in Figures 1, 2, and 13 to 15, the lower casing 4 is a circular tube shell, and the top of the inner hole of the lower casing 4 is sequentially provided with a flameproof internal thread 401, a knife retraction Groove two 402, annular boss two 403, inner groove two 404, slope two 407, inner ring surface 406, slope one 405, slope two 407. The outer surface of the lower casing 4 is provided with a step 1 408 , a step 2 409 , and an external thread 410 at the tail in sequence from the top to the tail. Wherein, the circumference of the second step 409 is knurled and flattened. The inner diameter of the second annular boss 403 is smaller than the inner diameter of the flameproof internal thread 401 . The pitch of flameproof internal thread 401 is ≥1.25mm, the thread angle is 60°±5°, and the number of effective teeth is ≥7. The second annular boss 403 is used to support the support ring 18, the support ring pad 19 is placed inside the support ring 18 and the undercut 2 402, the flame-retardant plastic pipe 22 is placed inside the inner groove 2 404, and passes through the tail gasket 21 A resilient abutment seal is achieved. The flameproof internal thread 401, the second undercut 402, the upper end surface of the annular boss 2 403, and the tail external thread 410 are all conductive areas, and the rest areas are treated with non-conductive surface.
具体的,如图1、图2、图9、图10所示,防尘盖9的盲孔底部沿着盲孔根部设有环形斜坡凸台901,盲孔壁的中部设有环形凹槽三902,环形凹槽三902至防尘盖9的对接端面设有内凹槽三903,内凹槽三903与上壳体3的两个长凸键一302的角度关于轴向、径向对称。其中,轴线位于防尘盖9的内凹槽三903的中部,防尘盖9的内凹槽三903的 宽度和深度大于上壳体3的长凸键一302的宽度和高度,防尘盖9的外部设有ACME螺纹或者矩形螺纹,防尘盖9的端面设有用于与缆绳连接的栓接件905。栓接件905与防尘盖9的端面采用弧形过度。栓接件905中部设有环形凹槽四,栓接件905的顶部为球面设计;其中,防尘盖9的环形斜坡凸台901的斜坡面为导电区,其余面为喷涂或化学处理成非导电区域。Specifically, as shown in Fig. 1, Fig. 2, Fig. 9 and Fig. 10, the bottom of the blind hole of the dust cover 9 is provided with an annular slope boss 901 along the root of the blind hole, and the middle part of the wall of the blind hole is provided with an annular groove 3 902, an inner groove 3 903 is provided on the butt end surface of the annular groove 3 902 to the dust cover 9, and the angle between the inner groove 3 903 and the two long convex keys 302 of the upper casing 3 is symmetrical about the axial direction and the radial direction . Wherein, the axis is located in the middle of the inner groove three 903 of the dust cover 9, and the width and depth of the inner groove three 903 of the dust cover 9 are greater than the width and height of the long convex key one 302 of the upper housing 3, and the dust cover The outside of the dust cover 9 is provided with ACME thread or rectangular thread, and the end face of the dust cover 9 is provided with a bolt 905 for connecting with a cable. The end surface of the bolting part 905 and the dustproof cover 9 adopts an arc transition. The middle part of the bolted part 905 is provided with an annular groove 4, and the top of the bolted part 905 is designed as a spherical surface; wherein, the slope surface of the annular slope boss 901 of the dust cover 9 is a conductive area, and the remaining surfaces are sprayed or chemically treated to form a non-conductive area. conductive area.
具体的,如图1、图2所示,基座合件包括设置在嵌设在外壳合件内的安装座,以及若干根穿设固定在安装座上的压接合件。安装座包括套设在压接合件上的上基座5和下基座6,上基座5和下基座6之间设置有橡胶基座7;压接合件限位穿设固定在上基座5、橡胶基座7、下基座6上。且,压接合件的一端穿设入上壳体3内,且至少部分安装座限位嵌设在上壳体3内;压接合件的另一端穿设入下壳体4内,且至少部分安装座嵌设在下壳体4内。Specifically, as shown in FIG. 1 and FIG. 2 , the base fitting includes a mounting seat embedded in the housing fitting, and several crimping fittings pierced and fixed on the mounting seat. The mounting seat includes an upper base 5 and a lower base 6 that are sleeved on the press fitting, and a rubber base 7 is arranged between the upper base 5 and the lower base 6; Seat 5, rubber base 7, lower base 6. Moreover, one end of the crimping member penetrates into the upper housing 3, and at least part of the mounting seat is limitedly embedded in the upper housing 3; the other end of the crimping member penetrates into the lower housing 4, and at least part of The mounting seat is embedded in the lower casing 4 .
具体的,如图1~图8所示,若干个压接合件包括若干根对接插针1和接地插针合件2。接地插针合件2包括接地插针201以及设置在接地插针201上的接地簧片202;接地簧片202与外壳合件接触抵靠。对接插针1和接地插针201均包括密封段,且密封段的两端分别设置有弹性接触段,以及与线缆对接的线缆压接段。Specifically, as shown in FIGS. 1 to 8 , several crimping joints include several butt joint pins 1 and grounding pin joints 2 . The grounding pin assembly 2 includes a grounding pin 201 and a grounding spring 202 disposed on the grounding pin 201 ; the grounding spring 202 is in contact with the housing assembly. Both the docking pin 1 and the grounding pin 201 include a sealing section, and the two ends of the sealing section are respectively provided with an elastic contact section and a cable crimping section connected with the cable.
具体的,如图1~图8所示,对接插针1和接地插针201的弹性接触段的顶部均开设有多瓣槽,多瓣槽将弹性接触段分隔成若干个弹片,弹片剖视图呈扇形结构;且弹性接触段呈喇叭口结构。接地簧片202包括安装端,安装端的外边沿设置有接地片,且安装端与接地片采用的是弧形折弯结构。更具体的,如图3和图4所示,弹性接触段的顶部外径最大,对接插针1和接地插针201的多瓣槽为多个瓣槽结构。多瓣槽的顶部为扩口方式加工。例如,三瓣槽或四瓣槽,但不仅限于此,多瓣槽的瓣槽结构设置可以是其他数量。弹性接触段的顶部设有斜坡,弹性接触段的斜坡与弹性接触段的直线段之间采用R角过度,橡胶密封段与弹性接触段采用斜坡过度,斜坡与橡胶密封段、弹性接触段采用R角过度,橡胶密封段中部设置有用于与橡胶基座7限位组合的环形凹槽四。对接插针1和接地插针201的线缆压接段内部设有从插针尾部加工的盲孔,矩形结构贯穿压线孔壁的一侧,矩形结构通过圆弧段设置过度区,避免垂直角、尖角,构成半操场结构式的开槽即压接槽,压接槽的开槽宽度略大于压接端子8的压线板803的宽度。弹性接触段最大外径大于对应对接插孔的孔径,为了达到弹性接触段呈一定角度的喇叭口,弹性接触段最大外径大于对应对接插孔的孔径,不仅局限于插针顶部张口的方式加工,也能采用机加一体式加工成型。Specifically, as shown in Figures 1 to 8, the tops of the elastic contact sections of the docking pin 1 and the grounding pin 201 are provided with multi-lobed grooves, and the multi-lobed grooves divide the elastic contact section into several shrapnels. The sectional view of the shrapnel is The fan-shaped structure; and the elastic contact section is a trumpet structure. The grounding spring 202 includes a mounting end, and a grounding plate is arranged on the outer edge of the mounting end, and the mounting end and the grounding plate adopt an arc-shaped bending structure. More specifically, as shown in FIG. 3 and FIG. 4 , the outer diameter of the top of the elastic contact section is the largest, and the multi-lobed grooves for the docking pin 1 and the grounding pin 201 have a multi-lobed groove structure. The top of the multi-lobe groove is processed by flaring. For example, three-lobed grooves or four-lobed grooves, but not limited thereto, and the configuration of multi-lobed grooves can be other numbers. The top of the elastic contact section is provided with a slope, the slope of the elastic contact section and the straight section of the elastic contact section adopt R angle transition, the rubber sealing section and the elastic contact section adopt a slope transition, and the slope and the rubber sealing section and the elastic contact section adopt R The corner is excessive, and the middle part of the rubber sealing section is provided with an annular groove 4 for limiting combination with the rubber base 7. There is a blind hole processed from the tail of the contact pin inside the cable crimping section of the docking pin 1 and the grounding pin 201. The rectangular structure runs through one side of the crimping hole wall. The rectangular structure sets a transition zone through the arc section to avoid vertical The corners and sharp corners form a semi-playground structural groove, that is, a crimping groove. The width of the crimping groove is slightly larger than the width of the crimping plate 803 of the crimping terminal 8 . The maximum outer diameter of the elastic contact section is larger than the aperture of the corresponding docking socket. In order to achieve the bell mouth of the elastic contact section at a certain angle, the maximum outer diameter of the elastic contact section is larger than the aperture of the corresponding docking socket, which is not limited to the processing of the top opening of the pin , It can also be formed by machine-plus-integrated processing.
具体的,如图1、图2、图4~图7所示,接地插针合件2的接地插针201的与插针结构相似。接地插针201的密封段上设置有半环形的焊接槽2013。且接地插针201的弹性接触段长度长于对接插针1的弹性段长度、弹性接触段的最大外径小于对接插针1的弹性接触段最大外径,接地插针201橡胶密封段的长度等于对接插针1密封段长度加上接地簧片202的厚度,接地插针201密封段尾部设有半环形的焊接槽2013,焊接槽2013宽度略大于接地簧片202厚度。更具体的,如图5所示,接地插针合件2的接地簧片202包括安装端,安装端的外边沿设置有接地片,且安装端与接地片采用的是弧形折弯结构。接地簧片202的最大直径等于或略大于上壳体3尾部接地环槽直径,保证接地簧片202与上壳体3尾部接地环槽弹性接触。接地簧片202的为焊接端;焊接端设有半圆缺口,半圆缺口直径与接地插针201上的半环形的焊接槽2013直径相同。接地片采用的是槽片组合结构。接地片采用的是三槽四片结构。接地片的三个槽为矩形槽。进一步的,如图6所示,接地插针合件2是由接地簧片202的半圆缺口与接地插针201的密封段上设置的半环形的焊接槽2013配合,密封段为环形结构的凹槽。接地簧片202的安装端部分嵌入接地插针201半环形焊接槽2013内部,且接地簧片202上端面与接地插针201橡胶密封段下端面配合,通过钎焊的方式连接。Specifically, as shown in FIG. 1 , FIG. 2 , and FIG. 4 to FIG. 7 , the ground pin 201 of the ground pin assembly 2 is similar in structure to the pin. A semi-circular welding groove 2013 is provided on the sealing section of the ground pin 201 . And the length of the elastic contact section of the grounding pin 201 is longer than the length of the elastic section of the docking pin 1, the maximum outer diameter of the elastic contact section is smaller than the maximum outer diameter of the elastic contact section of the docking pin 1, and the length of the rubber sealing section of the grounding pin 201 is equal to The length of the sealing section of the docking pin 1 plus the thickness of the grounding reed 202 , the tail of the sealing section of the grounding pin 201 is provided with a semi-circular welding groove 2013 , and the width of the welding groove 2013 is slightly larger than the thickness of the grounding reed 202 . More specifically, as shown in FIG. 5 , the grounding spring 202 of the grounding pin assembly 2 includes a mounting end, and a grounding plate is provided on the outer edge of the mounting end, and the mounting end and the grounding plate adopt an arc-shaped bending structure. The maximum diameter of the grounding reed 202 is equal to or slightly larger than the diameter of the grounding ring groove at the tail of the upper casing 3 to ensure elastic contact between the grounding spring 202 and the grounding ring groove at the tail of the upper casing 3 . The grounding reed 202 is a welding end; the welding end is provided with a semicircular notch, and the diameter of the semicircular notch is the same as that of the semicircular welding groove 2013 on the grounding pin 201 . The ground sheet adopts a combination structure of slots. The ground sheet adopts a three-slot four-piece structure. The three slots of the ground sheet are rectangular slots. Further, as shown in FIG. 6 , the grounding pin assembly 2 is matched by the semicircular gap of the grounding reed 202 and the semi-circular welding groove 2013 provided on the sealing section of the grounding pin 201, and the sealing section is a concave groove of an annular structure. groove. The mounting end of the grounding spring 202 is partially embedded in the semi-circular welding groove 2013 of the grounding pin 201, and the upper end of the grounding spring 202 matches the lower end of the rubber sealing section of the grounding pin 201, and is connected by brazing.
在此,为了在说明书的附图上进行区分,将对接插针1和的接地插针201的密封段、弹性接触段、线缆压接段进行区分表述。对接插针1包括密封段一102,且密封段一102 的两端分别设置有弹性接触段一101,以及与线缆对接的线缆压接段一103。接地插针201均包括密封段二2012,且密封段二2012的两端分别设置有弹性接触段二2011,以及与线缆对接的线缆压接段二2014。进一步的,橡胶基座7套设在密封段一102和密封段二2012上,弹性接触段一101和弹性接触段二2011分别与橡胶基座7衔接的一端上套设有上基座5;线缆压接段一103和线缆压接段二2014与橡胶基座7衔接的一端上套设有下基座6。Here, in order to distinguish between the drawings in the specification, the sealing section, the elastic contact section, and the cable crimping section of the connecting pin 1 and the grounding pin 201 will be distinguished and expressed. The docking pin 1 includes a first sealing section 102 , and elastic contact section one 101 and a cable crimping section one 103 connected to the cable are respectively provided at both ends of the first sealing section 102 . The grounding pins 201 each include a second sealing section 2012 , and the two ends of the second sealing section 2012 are respectively provided with a second elastic contact section 2011 and a second cable crimping section 2014 connected to the cable. Further, the rubber base 7 is sleeved on the first sealing section 102 and the second sealing section 2012, and the upper base 5 is sleeved on the ends of the first elastic contact section 101 and the second elastic contact section 2011 respectively connected to the rubber base 7; The end of the first cable crimping section 103 and the second cable crimping section 2014 is connected to the rubber base 7 with a lower base 6 sheathed on it.
更进一步的,压接合件的对接插针1或/和接地插针201上设置有压接端子8;线缆压接段上设置有压接槽,线缆压接段的外部套设有压线端子8,且压线端子8包括护套801、铆钉802、压线板803;护套801至少部分套设在压接槽外,护套801上设置有与压接槽对应的穿设孔,穿设孔内设置有铆钉802,铆钉802的一端穿设至穿设孔后与活动嵌设在穿设孔内的压线板803的外侧连接,压线板803的内侧为抵压侧。安装时,对接插针1或接地插针201的线缆压接段的尾部置于护套801内部,压线板803置于插针尾部压线段内部,压线板803通过铆钉802的带动实现压线板803在插针尾部压线段的径向移动,在压接导线时,导线置于插针压线孔内,压线板803压住导线,内六角扳手拧动铆钉802,铆钉802螺纹台阶面顶住压线板803上端面,铆钉802螺纹顶住护套801,随着力矩的加大,使得压线板803的锯齿面不断压紧导线,可有效保证导线的压接强度。压线端子8通过铆钉802的外螺纹与护套801上的内螺纹配合,压线板803与铆钉802翻铆连接,翻铆后压线板803与铆钉802可以自由转动,压线板803与铆钉802翻铆后,通过护套801的穿设孔内装入,铆钉802从护套801的穿设孔的内螺纹孔拧出。Furthermore, crimping terminals 8 are provided on the mating pins 1 and/or grounding pins 201 of the crimping parts; crimping grooves are provided on the cable crimping section, and crimping grooves are provided on the outside of the cable crimping section. The wire terminal 8, and the crimping terminal 8 includes a sheath 801, a rivet 802, and a crimping plate 803; the sheath 801 is at least partly sleeved outside the crimping groove, and the sheath 801 is provided with a perforation hole corresponding to the crimping groove A rivet 802 is arranged in the piercing hole, and one end of the rivet 802 is pierced to the piercing hole and then connected with the outside of the crimping plate 803 movably embedded in the piercing hole, and the inner side of the crimping plate 803 is the pressing side. During installation, the tail of the cable crimping section of the docking pin 1 or the grounding pin 201 is placed inside the sheath 801, and the crimping plate 803 is placed inside the crimping section of the tail of the pin, and the crimping plate 803 is driven by the rivet 802 to realize The crimping plate 803 moves in the radial direction of the crimping section at the tail of the pin. When crimping the wire, the wire is placed in the crimping hole of the pin, the crimping plate 803 presses the wire, and the hexagonal wrench turns the rivet 802. The thread of the rivet 802 The stepped surface bears against the upper surface of the crimping plate 803, and the thread of the rivet 802 bears against the sheath 801. As the torque increases, the serrated surface of the crimping plate 803 continuously compresses the wire, which can effectively ensure the crimping strength of the wire. The crimping terminal 8 cooperates with the internal thread on the sheath 801 through the external thread of the rivet 802, and the crimping plate 803 is connected with the rivet 802 by riveting. After the riveting, the crimping plate 803 and the rivet 802 can rotate freely. After the rivet 802 is riveted, it is loaded into the piercing hole of the sheath 801 , and the rivet 802 is screwed out from the internal threaded hole of the piercing hole of the sheath 801 .
如图8所示,压线端子8是通过铆钉802的外螺纹与护套801上的内螺纹配合,压线板803与铆钉802翻铆连接,翻铆后压线板803与铆钉802可以自由转动,压线板803与铆钉802翻铆后,通过护套801通孔内装入,铆钉802从护套801的内螺纹孔拧出;压接合件由插针或接地插针201与压接端子8构成,插针尾部压线段置于护套801内部,压线板803置于插针尾部压线段内部,压线板803通过铆钉802的带动实现压线板803在插针尾部压线段的径向移动,在压接导线时,线缆置于护套801的穿设孔内,即线缆压线段的压接槽内,压线板803压住导线,内六角扳手拧动铆钉802,铆钉802螺纹台阶面顶住压线板803上端面,铆钉802螺纹顶住护套801,随着力矩的加大,使得压线板803的锯齿面不断压紧导线,可有效保证导线的压接强度。As shown in Figure 8, the crimping terminal 8 is matched by the external thread of the rivet 802 and the internal thread on the sheath 801, the crimping plate 803 and the rivet 802 are riveted and connected. Rotate, after crimping plate 803 and rivet 802 are turned over and riveted, they are loaded through the through hole of sheath 801, and rivet 802 is screwed out from the inner threaded hole of sheath 801; 8, the crimping section at the tail of the pin is placed inside the sheath 801, the crimping plate 803 is placed inside the crimping section at the tail of the pin, and the crimping plate 803 is driven by the rivet 802 to realize the diameter of the crimping plate 803 on the crimping section at the tail of the pin. When crimping the wire, the cable is placed in the perforation hole of the sheath 801, that is, in the crimping groove of the cable crimping section, the crimping plate 803 presses the wire, and the hex wrench turns the rivet 802, the rivet The 802 thread stepped surface bears against the upper end surface of the crimping plate 803, and the rivet 802 thread bears against the sheath 801. As the torque increases, the serrated surface of the crimping plate 803 continuously compresses the wire, which can effectively ensure the crimping strength of the wire .
上壳体3和下壳体4采用的是中通的管体结构;上壳体3的下端嵌设入上壳体3的上端内,且安装座嵌设在上壳体3与下壳体4的衔接处;下壳体4与上壳体3对接的一端套设在安装座外;外壳合件还包括限位套设在上壳体3和下壳体4外部的锁紧套10。基座合件中的压接合件的弹性接触段嵌设在上壳体3内,基座合件中的压接合件的线缆压接段嵌设在下壳体4内。下壳体4的一端嵌设有基座合件,下壳体4的另一端设置有尾部线夹13,且尾部线夹13与下壳体4之间设置有锁紧尾罩11,尾部线夹13内穿设有与线缆压接段对接的线缆。上壳体3和锁紧套10之间还预留有对接间隙;上壳体3的一端嵌设有基座合件,上壳体3的另一端设置有能相对上壳体3和基座合件开合的防尘盖9;防尘盖9内设置有能套设置在上壳体3上的盲孔,且防尘盖9的孔壁能插接嵌设入上壳体3和锁紧套10之间的对接间隙内;且防尘盖9的外端设置有栓接件905。The upper shell 3 and the lower shell 4 adopt a tubular structure; the lower end of the upper shell 3 is embedded in the upper end of the upper shell 3, and the mounting seat is embedded in the upper shell 3 and the lower shell. 4; the butt end of the lower shell 4 and the upper shell 3 is sleeved outside the mounting seat; the shell assembly also includes a locking sleeve 10 that is set on the outside of the upper shell 3 and the lower shell 4. The elastic contact section of the crimping part in the base fitting is embedded in the upper casing 3 , and the cable crimping section of the crimping part in the base fitting is embedded in the lower casing 4 . One end of the lower housing 4 is embedded with a base assembly, the other end of the lower housing 4 is provided with a tail wire clamp 13, and a locking tail cover 11 is arranged between the tail wire clamp 13 and the lower housing 4, and the tail wire A cable that is connected to the cable crimping section passes through the clip 13 . There is also a docking gap reserved between the upper housing 3 and the locking sleeve 10; one end of the upper housing 3 is embedded with a base fitting, and the other end of the upper housing 3 is provided with a A dust cover 9 that can be opened and closed; the dust cover 9 is provided with a blind hole that can be set on the upper casing 3, and the hole wall of the dust cover 9 can be inserted into the upper casing 3 and the lock. In the butt joint gap between the tight sleeves 10; and the outer end of the dust cover 9 is provided with a bolt 905.
实施例二Embodiment two
一种接地保护隔爆型插头的制备组装方法,包括以下步骤:A method for preparing and assembling a grounding protective flameproof plug, comprising the following steps:
步骤一,基座合件的组装。Step one, the assembly of the base assembly.
接地插针合件2由接地插针201和接地簧片202焊接构成;若干根对接插针1和接地插针合件2分别装设有压接端子8组合形成压接合件,将若干个压接合件与安装座固定组合形成基座合件。The grounding pin assembly 2 is formed by welding the grounding pin 201 and the grounding reed 202; several butt joint pins 1 and the grounding pin assembly 2 are respectively equipped with crimping terminals 8 to form a crimping joint. The joint part is fixedly combined with the mounting seat to form a base joint part.
进一步的,具体的,对接插针1和接地插针合件2的环形凹槽四的两侧的安装环槽分别与橡胶基座7的上端面和下端面配合卡接限位,上基座5从对接插针1及接地插针合件2顶部装入,上基座5的下端面与橡胶基座7的上端面配合,下基座6从对接插针1与 接地插针合件2的尾部装入,下基座6的上端面与橡胶基座7的下端面配合构成了基座合件;压接合件的组装通过压线端子8由护套801、压线板803、铆钉802组成,压线端子8通过卯点的方式与插针的尾部压线孔固定,构成压接合件。Further, specifically, the mounting ring grooves on both sides of the ring groove 4 of the docking pin 1 and the grounding pin assembly 2 cooperate with the upper end surface and the lower end surface of the rubber base 7 respectively to clamp and limit, and the upper base 5. Load it from the top of the docking pin 1 and the grounding pin assembly 2. The lower end surface of the upper base 5 is matched with the upper end surface of the rubber base 7. The lower base 6 is connected from the docking pin 1 and the grounding pin assembly 2. The tail of the lower base 6 is matched with the lower end surface of the rubber base 7 to form a base assembly; the assembly of the crimp joint is composed of a sheath 801, a crimping plate 803, and a rivet 802 through the crimping terminal 8. Composition, the crimping terminal 8 is fixed to the crimping hole at the tail of the pin by means of 9 points to form a crimping joint.
步骤二,基座合件与上壳体3和下壳体4的组装。 Step 2, assembling the base assembly with the upper shell 3 and the lower shell 4 .
将基座合件嵌设至上壳体3中通过将下壳体4内引入的线缆与基座合件的对接插针1和接地插针合件2连接,并将下壳体4与上壳体3对接组合。Embed the base fitting into the upper case 3 by connecting the cable introduced in the lower case 4 with the docking pin 1 and the grounding pin fitting 2 of the base fitting, and connecting the lower case 4 with the upper The shells 3 are butted together.
进一步的,将波纹挡圈14置于上壳体3内部环形凹槽二306内,基座合件装入上壳体3内,波纹挡圈14与基座合件的上基座5的环周台阶端面配合,上基座5与上壳体3之间通过长键槽和长凸键一配合防止两者之间的转动,接地插针合件2的接地簧片202卡在上壳体3的尾部的斜坡环槽308内,将接地插针合件2与上壳体3之间的电气连接;上壳体3与下壳体4通过设置的隔爆螺纹配合,将上壳体3和下壳体4之间进行隔爆和电气结构连接。同时上壳体3的隔爆外螺纹309尾部端面压缩支撑环垫19,实现上壳体3与下壳体4之间的密封和螺纹隔爆,上壳体3顶部设有导电斜角与防尘盖9内部的导电斜角配合,锁紧套10内部凸台上表面与上壳体3的外部凸台下表面配合,实现电气连接;将接地插针合件2、上壳体3、下壳体4、防尘盖9、锁紧套10之间的电气连接器。Further, place the bellows retaining ring 14 in the inner annular groove 2 306 of the upper housing 3, the base assembly is loaded into the upper housing 3, and the ring of the upper base 5 of the bellows retaining ring 14 and the base assembly The end faces of the surrounding steps are matched, and the upper base 5 and the upper housing 3 are prevented from rotating through the cooperation of the long keyway and the long convex key. The grounding reed 202 of the grounding pin assembly 2 is stuck on the upper housing 3 In the slope ring groove 308 at the end of the tail, the electrical connection between the grounding pin assembly 2 and the upper case 3 is connected; Flameproof and electrical structural connections are made between the lower housings 4 . At the same time, the flameproof external thread 309 tail end face of the upper casing 3 compresses the support ring pad 19 to realize the sealing and thread flameproof between the upper casing 3 and the lower casing 4, and the top of the upper casing 3 is provided with a conductive bevel and an anti-corrosion The conductive oblique angle fits inside the dust cover 9, and the upper surface of the inner boss of the locking sleeve 10 cooperates with the lower surface of the outer boss of the upper casing 3 to realize electrical connection; An electrical connector between the casing 4, the dust cover 9 and the locking sleeve 10.
具体的,下壳体4的顶部的内设置的退刀槽二402处装有支撑环18和支撑环垫19,且支撑环垫19位于支撑环18和下壳体4的退刀槽二402之间,上壳体3的尾部端面与支撑环垫19的端面压缩支撑垫,支撑环18支撑下基座6的环周凸台,实现基座合件、上壳体3、下壳体4之间的轴向位置固定。Specifically, the support ring 18 and the support ring pad 19 are equipped with the support ring 18 and the support ring pad 19 at the undercut groove 2 402 provided in the top of the lower casing 4, and the support ring pad 19 is located at the support ring 18 and the undercut groove 2 402 of the lower casing 4 Between, the tail end face of the upper shell 3 and the end face of the support ring pad 19 compress the support pad, and the support ring 18 supports the circumferential boss of the lower base 6 to realize the connection between the base assembly, the upper shell 3, and the lower shell 4. The axial position is fixed.
具体的,阻燃塑料管22装入下壳体4的内凹槽二404处,电气隔离压接端子8与下壳体4,下壳体4的内凹槽二404的设计增加了压接端子8与下壳体4之间的电气绝缘间隙,下壳体4的尾部孔内装有尾部橡胶套12,下壳体4的尾部外螺纹410与锁紧尾罩11的内螺纹配合锁紧,尾部线夹13通过锁紧螺钉16和锁紧螺母17固定。Specifically, the flame-retardant plastic tube 22 is put into the inner groove 2 404 of the lower case 4 to electrically isolate the crimping terminal 8 from the lower case 4, and the design of the inner groove 404 of the lower case 4 increases the crimping. The electrical insulation gap between the terminal 8 and the lower casing 4, the tail hole of the lower casing 4 is equipped with a tail rubber sleeve 12, and the tail external thread 410 of the lower casing 4 is locked with the internal thread of the locking tail cover 11, The tail clamp 13 is fixed by a locking screw 16 and a locking nut 17 .
步骤三,通过锁紧套10套设在上壳体3和下壳体4上,且锁紧套10环套衔接固定在上壳体3和下壳体4的衔接处外部; Step 3, the locking sleeve 10 is sleeved on the upper casing 3 and the lower casing 4, and the locking sleeve 10 is engaged and fixed outside the connection between the upper casing 3 and the lower casing 4;
锁紧套10与防尘盖9通过螺纹配合,锁紧套10的内孔凸台的上台阶面与上壳体3的外凸台的下台阶面配合接触,防尘盖9的顶部端面与装在上壳体3的外部凸台的上端面通过密封外圈20配合密封,锁紧套10上设置的止动螺钉15与下壳体4接触止动;The locking sleeve 10 and the dustproof cover 9 are threadedly matched, and the upper step surface of the inner hole boss of the locking sleeve 10 is in contact with the lower step surface of the outer boss of the upper housing 3, and the top end surface of the dustproof cover 9 is in contact with The upper end surface of the outer boss mounted on the upper casing 3 is sealed through the sealing outer ring 20, and the stop screw 15 provided on the locking sleeve 10 contacts and stops with the lower casing 4;
步骤四,在连接器不工作的时候,防尘盖9与锁紧套10锁死,防尘盖9的隔爆面与上壳体3的隔爆面间隙配合形成爆炸能量自息通路;或/和,在连接器工作的时候,上壳体3外围长凸键一到端面环周为隔爆面,再与对应插座的隔爆面通过固定间隙配合,形成爆炸能量自息的通路,保证插头与对接插座的内部电火花、高温引燃爆炸不通过外壳合件传递到外部。 Step 4, when the connector is not working, the dust cover 9 and the locking sleeve 10 are locked, and the explosion-proof surface of the dust cover 9 cooperates with the explosion-proof surface of the upper casing 3 to form a self-absorbing passage of explosion energy; or /And, when the connector is working, the long convex key on the periphery of the upper shell 3 is an explosion-proof surface to the circumference of the end face, and then cooperates with the explosion-proof surface of the corresponding socket through a fixed gap to form a self-resting path for explosion energy, ensuring The internal sparks and high-temperature ignition and explosion of the plug and the docking socket are not transmitted to the outside through the shell joint.
工作原理:working principle:
如图1~图15所示,本发明所有零件均为可拆卸结构,某一零件出现故障,可进行拆卸,更换零件,降低生产成本。同时,本发明为连接器的外接触面采用电气绝缘处理,避免导体与接触者直接接触,零件的接触连接部位采用的导电处理,保证连接器壳体零部件自身之间通过螺纹和端面接触方式实现的电气连接。开槽式的对接插针1和接地插针201分别作为弹性接触件,传统接触件为插孔作为弹性接触件。本发明根据电接触理论,相同硬度的材料,接触件所产生的正压力越大,接触件之间的有效接触面积就越大,接触电阻就越小,本发明可有效降低接触件对接时所产生的接触电阻。接地插针合件2通过接地簧片202实现壳体与接地插针201之间的电气连接,将壳体所带的电倒入接地插针201。插头的外壳合件的上壳体和下壳体为金属外壳全封闭式,同时具有一定的屏蔽功能。通过接地插针201与接地簧片202组合形成向接地插针201外围弹性延展的电气连接封闭环,提升了电气接触的便捷性和稳定性。As shown in Figures 1 to 15, all parts of the present invention are detachable structures, and if a part fails, it can be disassembled and replaced to reduce production costs. At the same time, the invention adopts electrical insulation treatment for the outer contact surface of the connector to avoid direct contact between the conductor and the contactor, and the conductive treatment adopted for the contact connection part of the parts ensures that the parts of the connector shell are in contact with each other through threads and end surfaces. achieved electrical connection. The slotted docking pin 1 and the grounding pin 201 are respectively used as elastic contacts, and the traditional contact is a socket as the elastic contact. According to the electric contact theory, the material with the same hardness, the greater the positive pressure generated by the contact pieces, the larger the effective contact area between the contact pieces, and the smaller the contact resistance. resulting contact resistance. The grounding pin assembly 2 realizes the electrical connection between the housing and the grounding pin 201 through the grounding reed 202 , and pours the electricity carried by the housing into the grounding pin 201 . The upper shell and the lower shell of the shell assembly of the plug are fully enclosed metal shells, and have a certain shielding function at the same time. The combination of the grounding pin 201 and the grounding reed 202 forms an electrical connection closed loop elastically extending to the periphery of the grounding pin 201 , which improves the convenience and stability of electrical contact.
本发明的隔爆型插头主要应用在爆炸性气体环境和爆炸性粉尘环境。防尘盖9与上 壳体3之间通过密封外圈20进行密封。不使用的时候防尘盖9不取下,锁紧套10与防尘盖9之间通过滚纹锁紧,且锁紧套10上还有两个止动螺钉,止动螺钉与下壳体接触止动。使用的时候,取下防尘盖9将隔爆型插头与对应插座对接。The flameproof plug of the present invention is mainly used in explosive gas environment and explosive dust environment. Between the dustproof cover 9 and the upper casing 3, the sealing outer ring 20 is used for sealing. When not in use, the dust cover 9 is not removed, and the lock sleeve 10 and the dust cover 9 are locked by knurling, and there are two stop screws on the lock sleeve 10, the stop screws are connected with the lower housing Contact stop. When in use, take off the dustproof cover 9 and connect the flameproof plug with the corresponding socket.
上壳体3外围长凸键一302到端面环周称为隔爆面,再与对应插座的隔爆面通过固定间隙配合,形成爆炸能量自息的通路,保证插头与对接插座的内部电火花、高温引燃爆炸不通过外壳合件传递到外部;另外防尘盖9的内部环周凹槽到防尘盖9底部的一段环周面为隔爆面,在连接器不工作的时候,防尘盖9与锁紧套10锁死,防尘盖9的隔爆面与上壳体3的隔爆面间隙配合形成爆炸能量自息通路,再配合上壳体3外部的密封外圈20保证爆炸的能量不传递到外壳合件外部,引起外部爆炸,从而起到隔爆作用。接地插针201和接地簧片202连接上壳体3,上壳体3又通过螺纹和端面分别与锁紧套10、下壳体4进行电气连接,将外壳合件的壳体上的静电导走。本发明中的插头是三相交流加接地保护,结构材料采用的铝合金材质同时起到电磁屏蔽作用。全金属结构能够屏蔽内外电磁干扰,接地插针201与上壳体3连接将壳体静电导走,保护操作人员安全,其余几根对接插针1是通信号或电源。The long convex key 302 on the periphery of the upper shell 3 to the end face is called the explosion-proof surface, and then cooperates with the explosion-proof surface of the corresponding socket through a fixed gap to form a path for the self-rest of the explosion energy to ensure the internal spark of the plug and the docking socket 1. The high-temperature ignition explosion is not transmitted to the outside through the shell assembly; in addition, a section of the circumferential surface from the inner circumferential groove of the dust cover 9 to the bottom of the dust cover 9 is an explosion-proof surface. When the connector is not working, the anti- The dust cover 9 is locked with the locking sleeve 10, and the explosion-proof surface of the dust cover 9 cooperates with the explosion-proof surface of the upper casing 3 to form a self-resting path of explosion energy, and then cooperates with the sealed outer ring 20 outside the upper casing 3 to ensure The energy of the explosion is not transmitted to the outside of the shell assembly, causing an external explosion, thereby playing the role of flameproof. The grounding pin 201 and the grounding reed 202 are connected to the upper housing 3, and the upper housing 3 is electrically connected to the locking sleeve 10 and the lower housing 4 through threads and end faces, respectively, so as to conduct static electricity on the housing of the housing assembly. Walk. The plug in the present invention is a three-phase alternating current plus grounding protection, and the aluminum alloy material used as the structural material also plays the role of electromagnetic shielding. The all-metal structure can shield internal and external electromagnetic interference. The grounding pin 201 is connected to the upper shell 3 to conduct static electricity away from the shell to protect the safety of operators.
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant personnel can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and must be determined according to the scope of the claims.

Claims (10)

  1. 接地保护隔爆型插头,包括中通的外壳合件,所述外壳合件中设置有基座合件,所述基座合件内设置有若干个压接合件;其特征在于:所述基座合件还包括嵌设在所述外壳合件内的安装座,若干根所述压接合件穿设固定在所述安装座上,所述压接合件包括若干根对接插针和接地插针合件,所述接地插针合件包括接地插针以及设置在接地插针上的接地簧片;所述接地簧片与所述外壳合件接触抵靠。The grounding protection flameproof plug includes a middle-pass shell assembly, a base assembly is arranged in the shell assembly, and several crimping joints are arranged in the base assembly; it is characterized in that: the base assembly The seat joint also includes a mounting seat embedded in the housing joint, and several crimping joints are pierced and fixed on the mounting seat, and the crimping joints include several docking pins and grounding pins An assembly, the grounding pin assembly includes a grounding pin and a grounding reed disposed on the grounding pin; the grounding reed is in contact with the housing assembly.
  2. 根据权利要求1所述的接地保护隔爆型插头,其特征在于:所述外壳合件包括能相互对接组合的上壳体和下壳体;The ground protection flameproof plug according to claim 1, characterized in that: the shell assembly includes an upper shell and a lower shell that can be combined with each other;
    所述基座合件的一端穿设入所述上壳体内,且至少部分安装座限位嵌设在所述上壳体内;所述基座合件的另一端穿设入所述下壳体内,且至少部分安装座嵌设在所述下壳体内;且,嵌设有所述安装座的上壳体和下壳体的一端能套接组合。One end of the base fitting is penetrated into the upper casing, and at least part of the mounting seat is limitedly embedded in the upper casing; the other end of the base fitting is pierced into the lower casing , and at least part of the mounting seat is embedded in the lower casing; and, one end of the upper casing and the lower casing embedded with the mounting seat can be socketed and combined.
  3. 根据权利要求1所述的接地保护隔爆型插头,其特征在于:所述插针或接地插针均包括密封段,且所述密封段的两端分别设置有弹性接触段,以及与线缆对接的线缆压接段;对接插针和接地插针的弹性接触段的顶部均开设有多瓣槽,所述多瓣槽将弹性接触段分隔成若干个弹片,弹片剖视图呈扇形结构;且弹性接触段呈喇叭口结构。The ground protection flameproof plug according to claim 1, characterized in that: the contact pin or the ground contact pin both include a sealing section, and the two ends of the sealing section are respectively provided with elastic contact sections, and are connected to the cable The butt-connected cable crimping section; the top of the elastic contact section of the docking pin and the grounding pin is provided with a multi-petal groove, and the multi-petal groove separates the elastic contact section into several shrapnel, and the cross-sectional view of the shrapnel is a fan-shaped structure; and The elastic contact section has a trumpet structure.
  4. 根据权利要求1所述的接地保护隔爆型插头,其特征在于:所述安装座包括套设在所述压接合件上的上基座和下基座,所述上基座和下基座之间设置有橡胶基座;所述压接合件限位穿设固定在所述上基座、橡胶基座、下基座上;The ground protection flameproof plug according to claim 1, characterized in that: the mounting seat includes an upper base and a lower base sleeved on the crimping joint, and the upper base and the lower base are A rubber base is provided between them; the pressure joint part is limited and fixed on the upper base, the rubber base and the lower base;
    所述橡胶基座套设在所述密封段上,所述弹性接触段与所述橡胶基座衔接的一端上套设有上基座;所述线缆压接段与所述橡胶基座衔接的一端上套设有下基座。The rubber base is sleeved on the sealing section, and an upper base is sleeved on the end of the elastic contact section connected with the rubber base; the cable crimping section is connected with the rubber base A lower base is sleeved on one end.
  5. 根据权利要求4所述的接地保护隔爆型插头,其特征在于:接地簧片包括安装端,所述安装端的外边沿设置有接地片,且所述安装端与接地片采用的是弧形折弯结构。The flameproof plug for grounding protection according to claim 4, wherein the grounding reed includes a mounting end, the outer edge of the mounting end is provided with a grounding plate, and the mounting end and the grounding plate adopt an arc-shaped fold curved structure.
  6. 根据权利要求5所述的接地保护隔爆型插头,其特征在于:压接合件的对接插针或/和接地插针上设置有压接端子;所述线缆压接段上设置有压接槽,所述线缆压接段外部套设有压线端子,且所述压线端子包括护套、铆钉、压线板;所述护套至少部分套设在所述压接槽内,所述护套上设置有与所述压接槽对应的穿设孔,所述穿设孔内设置有铆钉,所述铆钉的一端穿设至所述穿设孔后与活动嵌设在穿设孔内的压线板的外侧连接,压线板的内侧为抵压侧。The ground protection flameproof plug according to claim 5, characterized in that: crimping terminals are provided on the butt pins or/and grounding pins of the crimping parts; crimping terminals are provided on the cable crimping section. Groove, the outside of the cable crimping section is sleeved with crimping terminals, and the crimping terminals include sheaths, rivets, and crimping plates; the sheath is at least partly sleeved in the crimping groove, and the The sheath is provided with a piercing hole corresponding to the crimping groove, and a rivet is provided in the piercing hole, and one end of the rivet is pierced to the piercing hole and is movable embedded in the piercing hole. The outer side of the inner pressure plate is connected, and the inner side of the pressure plate is the pressure side.
  7. 根据权利要求6所述的接地保护隔爆型插头,其特征在于:The ground protection flameproof plug according to claim 6, characterized in that:
    所述上壳体和所述下壳体采用的是中通的管体结构;The upper casing and the lower casing adopt a tubular structure of a middle pass;
    所述上壳体的下端嵌设入所述上壳体的上端内,且所述安装座嵌设在所述上壳体与下壳体的衔接处;The lower end of the upper case is embedded in the upper end of the upper case, and the mounting seat is embedded in the connection between the upper case and the lower case;
    所述下壳体与所述上壳体对接的一端套设在所述安装座外;One end of the lower shell docked with the upper shell is sleeved outside the mounting seat;
    所述外壳合件还包括限位套设在所述上壳体和所述下壳体外部的锁紧套;所述基座合件的压接合件的弹性接触段嵌设在所述上壳体内,所述基座合件的压接合件的线缆压接段嵌设在所述下壳体内;The outer casing assembly also includes a locking sleeve that is set outside the upper casing and the lower casing; the elastic contact section of the press fitting of the base assembly is embedded in the upper casing In the body, the cable crimping section of the crimping part of the base fitting is embedded in the lower shell;
    所述下壳体的一端嵌设有所述基座合件,所述下壳体的另一端设置有尾部线夹,且尾部线夹与所述下壳体之间设置有锁紧尾罩,所述尾部线夹内穿设有与所述线缆压接段对接的线缆。One end of the lower case is embedded with the base assembly, the other end of the lower case is provided with a tail clip, and a locking tail cover is provided between the tail clip and the lower case, A cable that is connected to the cable crimping section passes through the tail clip.
  8. 根据权利要求7所述的接地保护隔爆型插头,其特征在于:所述上壳体和所述锁紧套之间还预留有对接间隙;所述上壳体的一端嵌设有所述基座合件,所述上壳体的另一端设置有能相对所述上壳体和基座合件开合的防尘盖;所述防尘盖内设置有能套设置在所述上壳体上的盲孔,且所述防尘盖的孔壁能插接嵌设入所述上壳体和所述锁紧套之间的对接间隙内;且所述防尘盖的外端设置有栓接件。The ground protection flameproof plug according to claim 7, characterized in that: a butt joint gap is reserved between the upper shell and the locking sleeve; one end of the upper shell is embedded with the The base assembly, the other end of the upper casing is provided with a dust cover that can be opened and closed relative to the upper casing and the base assembly; The blind hole on the body, and the hole wall of the dust-proof cover can be plugged and embedded into the butt joint gap between the upper housing and the locking sleeve; and the outer end of the dust-proof cover is provided with Bolts.
  9. 接地保护隔爆型插头的制备方法,其特征在于:权利要求1~8中任一所述的接地保护隔爆型插头的制备方法包括以下步骤:The preparation method of the grounding protection flameproof plug is characterized in that: the preparation method of the grounding protection flameproof plug described in any one of claims 1 to 8 comprises the following steps:
    步骤一,基座合件的组装;Step 1, the assembly of the base assembly;
    接地插针合件由接地插针和接地簧片焊接构成;若干根对接插针和接地插针合件分别装设有压接端子分别组合形成压接合件,将若干个压接合件与安装座固定组合形成基座合件;The grounding pin assembly is composed of grounding pins and grounding reeds welded; several butt joint pins and grounding pin assemblies are respectively equipped with crimping terminals to form crimping joints, and several crimping joints are connected to the mounting base. The fixed combination forms the base assembly;
    步骤二,基座合件与上壳体和下壳体以及锁紧套的组装;Step 2, the assembly of the base assembly, the upper shell, the lower shell and the locking sleeve;
    基座合件嵌设至上壳体中通过将下壳体内引入的线缆与基座合件的对接插针和接地插针合件连接,并将下壳体与上壳体对接组合;The base assembly is embedded into the upper shell by connecting the cables introduced in the lower shell with the docking pins and grounding pins of the base assembly, and the lower shell and the upper shell are docked and combined;
    步骤三,通过锁紧套套设在上壳体和下壳体上,且锁紧套环套衔接固定在所述上壳体和下壳体的衔接处外部;Step 3, the locking sleeve is sleeved on the upper casing and the lower casing, and the locking sleeve is engaged and fixed on the outside of the connection between the upper casing and the lower casing;
    步骤四,在连接器不工作的时候,防尘盖与锁紧套锁死,防尘盖的隔爆面与上壳体的隔爆面间隙配合形成爆炸能量自息通路;或/和,在连接器工作的时候,上壳体外围长凸键一到端面环周为隔爆面,再与对应插座的隔爆面通过固定间隙配合,形成爆炸能量自息的通路,保证插头与对接插座的内部电火花、高温引燃爆炸不通过外壳合件传递到外部。Step 4, when the connector is not working, the dust cover and the locking sleeve are locked, and the explosion-proof surface of the dust cover cooperates with the explosion-proof surface of the upper shell to form a self-resting path of explosion energy; or/and, in When the connector is working, the long convex key on the periphery of the upper shell and the circumference of the end face are the explosion-proof surface, and then cooperate with the explosion-proof surface of the corresponding socket through a fixed gap to form a self-resting path for the explosion energy to ensure the connection between the plug and the docking socket. Internal electric sparks, high-temperature ignition and explosion are not transmitted to the outside through the shell assembly.
  10. 根据权利要求9所述的接地保护隔爆型插头的制备方法,其特征在于:The preparation method of the ground protection flameproof plug according to claim 9, characterized in that:
    对接插针和接地插针合件的密封槽的两侧的安装环槽分别与橡胶基座的上端面和下端面配合卡接限位,上基座从对接插针及接地插针合件顶部装入,上基座的下端面与橡胶基座的上端面配合,下基座从对接插针与接地插针合件的尾部装入,下基座的上端面与橡胶基座的下端面配合构成了基座合件;压线端子与插针的尾部压线孔固定,构成压接合件;The mounting ring grooves on both sides of the sealing groove of the docking pin and the grounding pin assembly cooperate with the upper end surface and the lower end surface of the rubber base respectively to clamp the limit, and the upper base is from the top of the docking pin and the grounding pin assembly. Loading, the lower end surface of the upper base is matched with the upper end surface of the rubber base, the lower base is loaded from the tail of the docking pin and grounding pin assembly, the upper end surface of the lower base is matched with the lower end surface of the rubber base The base joint is formed; the crimping terminal is fixed with the crimping hole at the tail of the pin to form a crimping joint;
    或/和,将波纹挡圈置于上壳体内部环形凹槽二内,基座合件装入上壳体内,波纹挡圈与基座合件的上基座的环周台阶端面配合,上基座与上壳体之间通过长键槽和凸键配合防止两者之间的转动,接地插针合件的接地簧片卡在上壳体的尾部的斜坡环槽内,将接地插针合件与上壳体之间的电气连接;上壳体与下壳体通过设置的隔爆螺纹配合,将上壳体和下壳体之间进行隔爆和电气结构连接;Or/and, place the corrugated retaining ring in the inner annular groove 2 of the upper shell, put the base assembly into the upper shell, and fit the corrugated retaining ring with the circumferential step end surface of the upper base of the base The base and the upper shell are matched by long key slots and convex keys to prevent the rotation between the two, and the grounding reed of the grounding pin assembly is stuck in the slope ring groove at the tail of the upper shell, and the grounding pin is closed. The electrical connection between the parts and the upper casing; the upper casing and the lower casing are matched through the set flameproof thread, and the flameproof and electrical structure connection between the upper casing and the lower casing is carried out;
    上壳体的隔爆外螺纹尾部端面压缩支撑环垫,实现上壳体与下壳体之间的密封和螺纹隔爆,上壳体顶部设有导电斜角与防尘盖内部的导电斜角配合,锁紧螺套内部凸台上表面与上壳体外部凸台下表面配合,实现电气连接;将接地插针合件、上壳体、下壳体、防尘盖、锁紧套之间的电气连接器;The flameproof external thread tail end of the upper shell compresses the support ring pad to realize the sealing between the upper shell and the lower shell and the flameproof thread. The top of the upper shell is equipped with a conductive bevel and a conductive bevel inside the dust cover Cooperate, the upper surface of the internal boss of the locking nut is matched with the lower surface of the outer boss of the upper shell to realize electrical connection; connect the grounding pin assembly, the upper shell, the lower shell, the dust cover, and the locking sleeve electrical connectors;
    或/和,下壳体的顶部的内设置的退刀槽二处装有支撑环和支撑环垫,且支撑环垫位于支撑环和下壳体的退刀槽二之间,上壳体的尾部端面与支撑环垫的端面压缩支撑垫,支撑环支撑下基座的环周凸台,实现基座合件、上壳体、下壳体之间的轴向位置固定;Or/and, the top of the lower housing is provided with a support ring and a support ring pad at the second undercut groove, and the support ring pad is located between the support ring and the second undercut groove of the lower housing. The end face of the tail end and the end face of the support ring pad compress the support pad, and the support ring supports the circumferential boss of the lower base to realize the axial position fixation between the base assembly, the upper shell and the lower shell;
    或/和,阻燃塑料管装入下壳体的内凹槽二处,电气隔离压接端子与下壳体,下壳体的内凹槽二中增加了压接端子与下壳体之间的电气绝缘间隙,下壳体的尾部孔内装有尾部橡胶套,下壳体的尾部外螺纹与锁紧尾罩的内螺纹配合锁紧,尾部线夹通过锁紧螺钉和锁紧螺母固定;Or/and, the flame-retardant plastic tube is installed in the second inner groove of the lower case, electrically isolating the crimping terminal and the lower case, and the second inner groove of the lower case adds a gap between the crimping terminal and the lower case The electrical insulation gap, the tail hole of the lower housing is equipped with a tail rubber sleeve, the outer thread of the tail of the lower housing is locked with the inner thread of the locking tail cover, and the tail clamp is fixed by a locking screw and a locking nut;
    或/和,锁紧套与防尘盖通过螺纹配合,锁紧套的内孔凸台的上台阶面与上壳体的外凸台的下台阶面配合接触,防尘盖的顶部端面与装在上壳体的外部凸台的上端面通过密封外圈配合密封,锁紧套上设置的止动螺钉与下壳体接触止动。Or/and, the locking sleeve and the dust cover are threadedly matched, the upper step surface of the inner hole boss of the locking sleeve is in contact with the lower step surface of the outer boss of the upper housing, and the top end surface of the dust cover is in contact with the mounting surface. The upper end surface of the outer boss of the upper casing is sealed through the sealing outer ring, and the stop screw provided on the locking sleeve contacts and stops with the lower casing.
PCT/CN2022/092171 2021-06-17 2022-05-11 Ground protection explosion-proof plug WO2022262482A1 (en)

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CN202110669735.3 2021-06-17
CN202121342362.0U CN216145836U (en) 2021-06-17 2021-06-17 Ground protection explosion-proof plug
CN202110669735.3A CN113270763A (en) 2021-06-17 2021-06-17 Ground protection explosion-proof plug

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CN114784588A (en) * 2022-05-10 2022-07-22 广东电网有限责任公司 Grounding wire device
CN116667034A (en) * 2023-07-31 2023-08-29 扬州市精诚电子有限公司 Make things convenient for straight crimping cable plug of dismouting

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CN210897771U (en) * 2019-12-23 2020-06-30 沈阳兴华航空电器有限责任公司 Spring-connected P-type filtering electric connector
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US3569915A (en) * 1968-09-16 1971-03-09 Itt Grounding foil
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CN202905980U (en) * 2012-06-15 2013-04-24 扬州科宇电力有限公司 A connecting clamp used for incoming and outgoing wires
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CN114784588A (en) * 2022-05-10 2022-07-22 广东电网有限责任公司 Grounding wire device
CN116667034A (en) * 2023-07-31 2023-08-29 扬州市精诚电子有限公司 Make things convenient for straight crimping cable plug of dismouting
CN116667034B (en) * 2023-07-31 2023-10-03 扬州市精诚电子有限公司 Make things convenient for straight crimping cable plug of dismouting

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