WO2022262025A1 - Automatic cleaning equipment for diesel particulate filter - Google Patents

Automatic cleaning equipment for diesel particulate filter Download PDF

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Publication number
WO2022262025A1
WO2022262025A1 PCT/CN2021/105487 CN2021105487W WO2022262025A1 WO 2022262025 A1 WO2022262025 A1 WO 2022262025A1 CN 2021105487 W CN2021105487 W CN 2021105487W WO 2022262025 A1 WO2022262025 A1 WO 2022262025A1
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WIPO (PCT)
Prior art keywords
temperature
unit
heating
air flow
control unit
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PCT/CN2021/105487
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French (fr)
Chinese (zh)
Inventor
项昶斌
张秦涛
李建臣
陈立峰
齐明武
娄立武
Original Assignee
浙江银轮智能装备有限公司
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Publication of WO2022262025A1 publication Critical patent/WO2022262025A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0237Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0232Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles removing incombustible material from a particle filter, e.g. ash
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the invention belongs to the technical field of particle filter cleaning, and in particular relates to automatic cleaning equipment for particle filters.
  • the exhaust system of a diesel vehicle includes an exhaust pipe and a particulate filter (Diesel Particulate Filter, DPF for short) arranged in the exhaust pipe.
  • DPF Diesel Particulate Filter
  • the exhaust gas in the exhaust pipe passes through the DPF, the particulate matter and oil in the exhaust gas are absorbed by the filter element of the DPF. Adsorption filtration.
  • the particulate matter and oil pollution inside the DPF filter element also accumulates, resulting in an increase in the exhaust back pressure of the vehicle, an increase in the fuel consumption of the vehicle and a decrease in power.
  • the DPF filter element is severely clogged, the exhaust gas cannot be discharged.
  • the conventional solution to the above problems is to regularly remove the DPF from the exhaust system of a diesel vehicle and clean it (clean up) to restore it to its normal working level.
  • the existing DPF cleaning method is mainly based on heating and regenerative cleaning, that is, the particles and oil stains accumulated on the DPF are burned to achieve cleaning through different heating methods.
  • the existing heating regeneration has more or less disadvantages, for example: the fuel injection heating regeneration cleaning method requires additional fuel and high cost; the ordinary electric heating regeneration cleaning method will cause uneven heating, which will lead to DPF The cleaning effect is poor, and causes local overheating and damage of the DPF; the microwave heating regenerative cleaning method needs to overcome the technical difficulty of how to excite as many modes as possible in the resonant cavity to achieve heating; the infrared heating device involved in the infrared heating regenerative cleaning method costs high.
  • the existing heating regeneration cleaning method is easy to damage the DPF, the cost of related equipment is high, and the related technology is immature, so it cannot clean the DPF efficiently and non-destructively at low cost, and the cleaning effect is poor.
  • the present invention provides an automatic particle filter cleaning device, which is used for heating and cleaning the particle filter, and is characterized in that it comprises: a particle filter cleaning device, used for cleaning the particle filter; and a control device, used for The operation of the particle filter cleaning device is controlled, wherein the particle filter cleaning device includes: a cleaning chamber for placing the particle filter; a heating unit for heating the air flow; an air flow drive unit for An air flow provides a driving force for the flow; an air intake unit for admitting external air into the cleaning chamber having an intake valve for controlling the intake of external air; and a process temperature sensor for sensing entry into the cleaning chamber The temperature of the air flow in the chamber is used as the treatment temperature, and the control device controls the intake valve, the heating unit and the air flow driving unit based on the treatment temperature and the predetermined heat treatment curve, so that the treatment temperature conforms to the predetermined heat treatment curve.
  • the particle filter cleaning device includes: a cleaning chamber for placing the particle filter; a heating unit for heating the air flow; an air flow drive unit for An air flow provides a
  • the particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the particle filter cleaning device further includes an air flow input unit, which is used to input the high-temperature air flow formed by heating the heating unit into the cleaning chamber , the processing temperature sensor is arranged in the boundary area between the air flow input unit and the cleaning chamber, the control device has a timing unit, a current target temperature acquisition unit, a temperature comparison unit and a control unit, and the control unit starts to clean the particulate filter , control the timing unit to start timing so as to obtain the current processing time in real time, the current target temperature acquisition unit acquires the temperature corresponding to the current processing time on the predetermined heating treatment curve according to the current processing time as the current target temperature, and the control unit obtains the temperature corresponding to the current processing time from the processing temperature sensor in real time Obtain the processing temperature as the current processing temperature respectively, and control the temperature comparison unit to compare the current processing temperature and the current target temperature to obtain a comparison result, and the control unit compares at least one of the intake valve, the heating unit and the
  • the particulate filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control unit has an intake valve control unit, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the intake valve control unit controls Increase the opening degree of the intake valve, thereby reducing the current processing temperature, and when the comparison result shows that the current processing temperature is lower than the current target temperature, the intake valve control unit controls the intake valve to reduce the opening degree, thereby increasing the current processing temperature .
  • the particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control unit has a heating control part, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the heating control part controls the heating unit to reduce the power , so that the current processing temperature decreases. When the comparison result shows that the current processing temperature is lower than the current target temperature, the heating control part controls the heating unit to increase the power, thereby increasing the current processing temperature.
  • the particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control unit has a drive control part, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the drive control part controls the air flow drive unit Increase the driving force so that the current processing temperature decreases, and when the comparison result shows that the current processing temperature is lower than the current target temperature, the drive control part controls the air flow driving unit to weaken the driving force, thereby increasing the current processing temperature.
  • the particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the particle filter cleaning device also includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber and an airflow output unit arranged in the cleaning chamber
  • the auxiliary temperature sensor on the indoor or air flow output unit also has a temperature difference judgment unit, the control unit has a drive control part, the control unit obtains the temperature sensed by the auxiliary temperature sensor in real time as the current auxiliary temperature, and controls the temperature
  • the difference judging unit judges whether the difference between the current processing temperature and the current auxiliary temperature is smaller than a predetermined temperature difference threshold, and the drive control part controls the air flow driving unit to weaken the driving force when the temperature difference judging unit judges no.
  • the particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the particle filter cleaning device also includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber, and is arranged in the cleaning chamber
  • the first auxiliary temperature sensor in the room and the second auxiliary temperature sensor installed on the air flow output unit the control device also has an auxiliary temperature average calculation unit and a temperature difference judgment unit, the control unit has a drive control part, and the control unit real-time Acquiring the temperature sensed by the first auxiliary temperature sensor as the first current auxiliary temperature, obtaining the temperature sensed by the second auxiliary temperature sensor as the second current auxiliary temperature, and controlling the auxiliary temperature average calculation unit to calculate the first current auxiliary temperature
  • the mean value of the second current auxiliary temperature is used as the average auxiliary temperature
  • the control unit controls the temperature difference judgment unit to judge whether the difference between the current processing temperature and the average auxiliary temperature is less than a predetermined temperature difference threshold, and the drive control part is in the temperature difference judgment unit When the judgment is negative, the
  • the particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control device also has a judgment unit for the end of the high temperature maintenance stage and a judgment unit for the end of the first cooling stage, and the control unit includes an intake valve control unit, an exhaust The air valve control part, the backflow valve control part, the heating control part and the drive control part, the particle filter cleaning device also includes: an exhaust unit for discharging the high-temperature air flow, having a device for controlling the discharge of the high-temperature air flow The exhaust valve, the air flow return unit, returns the high-temperature air flow from the air flow output unit to circulate the high-temperature air flow, and has a return valve for controlling the return flow of the high-temperature air flow.
  • the predetermined heating treatment curve includes at least In the high temperature maintenance stage, the first cooling stage and the second cooling stage, the high temperature air flow is maintained at a temperature of 550°C to 700°C during the high temperature maintenance stage, and the duration of the high temperature maintenance stage is 5min-30min, and the judging unit judges the end of the high temperature maintenance stage Whether the current processing time has reached the end time of the high temperature maintenance stage, when the high temperature maintenance stage ends judging unit judges yes, the heating control part controls the heating unit to stop processing, the intake valve control part controls the intake valve to increase the opening degree, and the first cooling The stage end judging unit judges whether the current processing time has reached the end time of the first cooling stage, and when the judgment of the first cooling stage ending judging unit is yes, the intake valve control part controls the intake valve to fully open, and the exhaust valve control part controls The exhaust valve is opened, and at the same time, the return valve control part controls the return valve to close.
  • the particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control device also has a curve storage unit, a model input unit and a heating curve determination unit, and the curve storage unit stores models of different particle filters and The heating treatment curve corresponding to the model, the model input unit is used to allow the operator to input the model of the particulate filter to be cleaned, and the heating curve determination unit determines the corresponding heating treatment curve from the curve storage unit according to the input model as the scheduled heating Process curves.
  • the particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control device further includes a display unit and a picture storage unit, and the picture storage unit stores a temperature display picture.
  • the control unit controls the display unit to display the temperature display screen and the predetermined heat treatment curve, and displays the current treatment temperature in real time.
  • the particulate filter cleaning system in the present invention can clean particulate filters, such as diesel particulate filter (Diesel Particulate Filter, DPF for short), gasoline particulate filter (Gasoline Particulate Filter, GPF for short), etc.
  • particulate filters such as diesel particulate filter (Diesel Particulate Filter, DPF for short), gasoline particulate filter (Gasoline Particulate Filter, GPF for short), etc.
  • the particle filter cleaning system can also clean other parts in the exhaust system of fuel vehicles that need to regularly clean particles, such as the oxidation catalytic converter (Diesel Oxidation Catalyst, referred to as DOC), exhaust gas recirculation system (Exhaust Gas Recirculation system) -circulation, referred to as EGR), selective catalytic reduction system (Selective Catalytic Reduction, referred to as SCR) and other parts involved in cleaning; and, only need to place these parts to be cleaned in the cleaning chamber of the equipment , to ensure that the high-temperature air flow can pass through the interior of these parts, and cleaning can be realized.
  • the oxidation catalytic converter Diesel Oxidation Catalyst, referred to as DOC
  • EGR exhaust Gas Recirculation system
  • SCR selective catalytic reduction system
  • other parts involved in cleaning and, only need to place these parts to be cleaned in the cleaning chamber of the equipment , to ensure that the high-temperature air flow can pass through the interior of
  • the processing temperature sensor can sense the temperature of the air flow entering the cleaning chamber as the processing temperature, and then the control device controls the intake valve, The heating unit and the air flow driving unit are controlled so that the treatment temperature conforms to the predetermined heating treatment curve. Therefore, the treatment temperature can be made to conform to the theoretical heating treatment curve, so as to ensure that the particulate filter can be heated and cleaned accurately according to the predetermined heating treatment curve, thereby enabling The cleaning is completed quickly, and the heating is uniform, and the particle filter can be cleaned without damage, and has a good cleaning effect.
  • Fig. 1 is a structural block diagram of a particle filter automatic cleaning device according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic structural view of a particle filter cleaning device according to Embodiment 1 of the present invention.
  • Embodiment 3 is a schematic diagram of a predetermined heat treatment curve in Embodiment 1 of the present invention.
  • Fig. 4 is a comparison diagram between the predetermined heat treatment curve and the actual heat treatment curve in Example 1 of the present invention.
  • Fig. 5 is a flow chart of the working process of the particle filter automatic cleaning device according to Embodiment 1 of the present invention.
  • Fig. 6 is a functional block diagram of the particle filter automatic cleaning device and control device in the second embodiment of the present invention.
  • Fig. 7 is a flow chart of the cleaning steps of the particle filter in the second embodiment of the present invention.
  • Fig. 8 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 3 of the present invention.
  • Fig. 9 is a flow chart of the cleaning steps of the particle filter in the third embodiment of the present invention.
  • Fig. 10 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 4 of the present invention.
  • Fig. 11 is a flow chart of cleaning steps of the particle filter in Embodiment 4 of the present invention.
  • Fig. 12 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 5 of the present invention.
  • Fig. 13 is a flowchart of the cleaning steps of the particle filter in Embodiment 5 of the present invention.
  • Fig. 14 is a schematic diagram of a theoretical heat treatment curve in a modified example of the present invention.
  • Fig. 1 is a structural block diagram of an automatic cleaning device for a particle filter according to Embodiment 1 of the present invention.
  • the automatic particulate filter cleaning device of the present invention includes a particulate filter cleaning device 3 and a control device 4 .
  • the particle filter cleaning device 3 is used to clean the particle filter.
  • the control device 4 is electrically connected with the particle filter cleaning device 3 and can control the operation of the particle filter cleaning device 3 .
  • Fig. 2 is a schematic structural view of a particle filter cleaning device according to Embodiment 1 of the present invention.
  • the particle filter cleaning device 3 includes an air flow drive unit 6 , an air flow return unit 7 , a heating unit 8 , an air flow input unit 9 , a cleaning chamber 10 , an air flow output unit 11 , and an air intake unit 32 , exhaust unit 33 , process temperature sensor 40 , first auxiliary temperature sensor 41 and second auxiliary temperature sensor 42 .
  • the air flow driving unit 6 has a driving motor 12 , a blower 13 , a driving pipe 14 , an air inlet 15 and an air outlet 16 , and can provide driving force for the air flow.
  • the driving motor 12 is installed on the top of the cabinet, and the blower 13 is connected to the output end of the driving motor 12.
  • the blower 13 can suck air from the air inlet 15 under the driving of the driving motor 12, and discharge from the air outlet 16 after generating an air flow.
  • the air flow recirculation unit 7 is a conveying pipeline, which recirculates the high temperature air flow from the air flow output unit 11 to circulate the high temperature air flow, and has a return valve 37 for controlling the reflow of the high temperature air flow.
  • the heating unit 8 communicates with the air flow return unit 7 and can heat the air flow delivered by the air flow return unit 7 to form a high temperature air flow.
  • the air flow input unit 9 is a pipe, communicated with the heating unit 8 , and inputs the high-temperature air flow formed by heating the heating unit 8 into the cleaning chamber 10 .
  • the cleaning chamber 10 is a cuboid box, including a heat-insulating cavity and a heat-insulating door installed on the heat-insulating cavity. Through hole 31 .
  • the cleaning chamber 10 is located above the heating unit 8 and communicates with the air flow input unit 9 .
  • the particle filter is placed in the cleaning chamber 10, and the high-temperature air flow generated by the heating unit 8 enters the cleaning chamber 10 through the air flow input unit 9 to clean the particles deposited in the particle filter.
  • the air flow output unit 11 is a pipeline, which is respectively connected with the cleaning chamber 10 and the air flow driving unit 6 , and can deliver the high temperature air flow in the cleaning chamber 10 to the air flow driving unit 6 .
  • the air intake unit 32 is a pipeline capable of introducing external air into the cleaning chamber 10 and has an air intake valve 38 for controlling the intake of external air.
  • the exhaust unit 33 is a pipe, communicated with the air flow drive unit 6, capable of discharging the high temperature air flow, and has an exhaust valve 39 for controlling the discharge of the high temperature air flow.
  • the intake valve 38 , the exhaust valve 39 and the return valve 37 are all electrically controlled valves.
  • the processing temperature sensor 40 is a temperature sensor, which is arranged in the boundary area between the airflow input unit 9 and the cleaning chamber 10, and can sense the temperature of the high-temperature airflow entering the cleaning chamber 10 as the processing temperature.
  • the first auxiliary temperature sensor 41 is a temperature sensor, which is arranged in the cleaning chamber 10 and close to the air flow output unit 11 , and can sense the temperature of the air flow passing through the particulate filter as the first auxiliary temperature.
  • the second auxiliary temperature sensor 42 is a temperature sensor, which is arranged on the air flow output unit 11 and can sense the temperature of the air flow after passing through the particulate filter as the second auxiliary temperature.
  • the control device 4 has a control unit 74, a picture storage unit 60, a curve storage unit 61, a model input unit 62, a heating curve determination unit 63, a timing unit 64, a current target temperature acquisition unit 65, a display unit 66, and a heating stage end judgment unit 67 , high temperature maintenance stage end judging unit 68, temperature comparison unit 69, first cooling stage ending judging unit 70, second cooling stage ending judging unit 72, auxiliary temperature average calculation unit 73 and temperature difference judging unit 74.
  • control unit 74 has an intake valve control unit 743 , a return valve control unit 741 , an exhaust valve control unit 744 , a heating control unit, and a drive control unit.
  • the screen storage unit 60 stores a temperature display screen.
  • the curve storage unit 61 stores different models of particulate filters and heat treatment curves corresponding to the models.
  • the operator Before automatic cleaning of the particle filter automatic cleaning device, the operator places the particle filter to be cleaned in the cleaning chamber 10 and inputs the model of the particle filter to be cleaned through the model input unit 62 .
  • the model input unit 62 is a liquid crystal display, which is set on the particle filter cleaning device 3, and the operator selects the model of the particle filter to be cleaned on the liquid crystal display.
  • the heating curve determining unit 63 determines a corresponding heating treatment curve from the curve storage unit 61 according to the model input by the operator as a predetermined heating treatment curve.
  • the control unit 74 controls the display unit 66 to display the temperature display screen and the predetermined heating treatment curve.
  • Fig. 3 is a schematic diagram of a predetermined heat treatment curve according to Embodiment 1 of the present invention.
  • the predetermined heat treatment curve includes a temperature rising stage, a high temperature maintaining stage, a first temperature falling stage and a second temperature falling stage.
  • the heating stage further includes a first heating sub-stage, a stable sub-stage and a second heating sub-stage.
  • the initial temperature in the first heating sub-stage is T 0 , after heating for the preheating time t 1 , the temperature is raised to the preheating temperature T 1 , thus entering the steady substage; in the steady substage, the temperature is kept at the preheating temperature T 1 , until the steady time t 2 passes, enter the second heating sub-stage; in the second heating sub-stage, after the heating time t 3 , the temperature rises from the preheating temperature T 1 to the cleaning temperature T 2 , and then enters the high temperature maintenance stage.
  • the sum of the preheating time t 1 , the steady time t 2 and the heating time t 3 is the first predetermined time
  • the first predetermined time is 10min-20min
  • the preheating time t 1 is 1min-5min
  • the steady time t2 is 3min -8min
  • the initial temperature T 0 is 25°C to 100°C
  • the preheating temperature T 1 is 250°C to 350°C
  • the cleaning temperature T 2 is 550°C to 700°C.
  • the preheating time t1 is 3min
  • the steady time t2 is 5min
  • the heating time t3 is 7min
  • the initial temperature T0 is room temperature
  • the preheating temperature T1 is 300°C
  • the cleaning temperature T2 is 600°C.
  • the temperature is kept at the cleaning temperature T2 (i.e. the temperature at which the high temperature air flow is maintained during the high temperature maintenance stage), and after the cleaning time t4 (i.e. the duration of the high temperature maintenance stage), enters the first temperature drop stage.
  • the cleaning time t4 is 10min - 20min.
  • the cleaning time t4 is 15 minutes.
  • the temperature drops from the cleaning temperature T 2 to the pre-cooling temperature T 3 , and then enters the second cooling stage.
  • the pre-cooling time t 5 is 3min-7min
  • the pre-cooling temperature T 3 is 450°C-500°C.
  • the pre-cooling time t 5 is 5 minutes, and the pre-cooling temperature T 3 is 480°C.
  • the temperature drops from the precooling temperature T 3 to the removal temperature T 4 over a cooling time t 6 , so that the particle filter can be removed.
  • the cooling time t6 is 8min - 15min
  • the take-out temperature T4 is 25 °C-100°C.
  • the cooling time t6 is 10min
  • the take - out temperature T4 is room temperature .
  • the initial temperature T 0 is room temperature; when the particle filter automatic cleaning device works continuously to clean the second particle filter, the starting temperature The initial temperature T'0 is higher than room temperature and lower than the pre-cooling temperature.
  • control unit 74 controls the timing unit 64 to start timing so as to obtain the current processing time in real time.
  • the current target temperature acquiring unit 65 acquires a temperature corresponding to the current processing time on a predetermined heat treatment curve as the current target temperature according to the current processing time.
  • Fig. 4 is a comparison chart between the predetermined heat treatment curve and the actual heat treatment curve in Example 1 of the present invention.
  • control unit 74 obtains the processing temperature from the processing temperature sensor 40 in real time as the current processing temperature respectively, and at the same time, the display unit 66 displays the current processing temperature in real time, so that the operator can always observe the difference between the current processing temperature and the current target temperature. difference between.
  • the control unit 74 controls the temperature comparison unit 69 to compare the values of the current processing temperature and the current target temperature to obtain a comparison result.
  • the control unit 74 controls the opening and closing state of the intake valve 38 in real time according to the difference between the current treatment temperature and the current target temperature, so that the actual heat treatment curve formed by each current treatment temperature conforms to the predetermined heat treatment curve. specifically:
  • the backflow valve control part 741 controls the backflow valve 37 to open
  • the exhaust valve control part 744 controls the exhaust valve 39 to close
  • the drive control part controls the air flow drive unit 6
  • the blower 13 in the middle starts to work and maintains a certain power, so that the air flow can flow from the drive pipe 14 to the air flow return unit 7, and then flow through the heating unit 8, the air flow input unit 9, the cleaning chamber 10, the air
  • the flow output unit 11 and the air flow driving unit 6 form a circulating flow.
  • the heating control part controls the heating unit 8 to start working, maintains a certain power, and heats the air flow passing through the heating unit 8.
  • the air intake valve control part 743 controls the air intake valve 38 to close, thereby cutting off the access of external air, further making The high-temperature air flow is continuously heated by the heating unit 8 in the circulating flow to form a high-temperature air flow.
  • control unit 74 controls the end judging unit 67 of the heating phase to determine whether the current processing time has reached the end time of the first heating sub-phase, whether it has reached the end time of the steady sub-phase, and whether it has reached the end time of the second heating sub-phase.
  • the judging unit 67 of the end of the heating phase judges that the current processing time reaches the end time of the first heating sub-phase, the particulate filter cleaning process enters the stable sub-phase from the first heating sub-phase, and the intake valve control unit 743 controls the intake valve 38 to increase the temperature.
  • the degree of opening is large, so that the current processing temperature is maintained at the preheating temperature T 1 .
  • the particle filter cleaning process enters the second heating sub-stage from the stable sub-stage, and the intake valve control unit 743 controls the intake valve 38 to decrease to open. To a certain extent, the cold air entering the cleaning chamber 10 becomes less, and the current processing temperature can continue to rise.
  • the judging unit 67 judges that the current processing time reaches the end time of the second heating sub-phase, the particulate filter cleaning process enters the high temperature maintenance phase from the heating phase, and the intake valve control unit 743 controls the intake valve 38 to increase the opening degree. , so that the current processing temperature remains at the cleaning temperature T 2 .
  • control unit 74 controls the high temperature maintenance phase end judging unit 68 to judge whether the current processing time reaches the end time of the high temperature maintenance phase.
  • the heating control unit controls the heating unit 8 to stop processing, and the intake valve control unit 743 controls the intake valve 38 to increase the temperature. Large opening degree.
  • control unit 74 obtains the temperature sensed by the first auxiliary temperature sensor 41 as the first current auxiliary temperature in real time, and obtains the temperature sensed by the second auxiliary temperature sensor 42 as the second current temperature. auxiliary temperature.
  • control unit 74 controls the average auxiliary temperature calculation unit 73 to calculate the average value of the first current auxiliary temperature and the second current auxiliary temperature as the average auxiliary temperature.
  • control unit 74 controls the temperature difference judging unit 74 to judge whether the difference between the current processing temperature and the average auxiliary temperature is smaller than a predetermined temperature difference threshold.
  • the control unit 74 acquires the next first current auxiliary temperature and the next second current auxiliary temperature, and then controls the auxiliary temperature average calculation unit 73 to perform calculation, and then controls the temperature difference judging unit Step 74 is further judged, and the cycle continues until the end judging unit 68 of the high temperature maintenance phase judges that the end time of the high temperature maintenance phase has been reached.
  • the drive control unit controls the air flow drive unit 6 to weaken the driving force, thereby reducing the flow rate of the high-temperature air.
  • the particle filter can fully contact with the high-temperature air flow, and the particle filter The combustion of oil and particles is more complete, which improves the cleaning efficiency.
  • the end judging unit 70 of the first cooling stage judges whether the current processing time reaches the ending time of the first cooling stage.
  • control unit 74 controls the end judging unit 70 of the first cooling stage to judge whether the current processing time reaches the end time of the first cooling stage.
  • the particulate filter cleaning process enters the second cooling stage from the first cooling stage, and the intake valve control unit 743 controls the intake valve 38 to fully open.
  • the exhaust valve control unit 744 controls the exhaust valve 39 to open, so that the high-temperature air flow in the cleaning chamber 10 flows from the air flow driving unit 6 to the exhaust unit 33 , and then is discharged from the particle filter cleaning device 3 .
  • the backflow valve control part 741 controls the backflow valve 37 to close, so that the high-temperature air in the air flow backflow unit 7 and the heating unit 8 stays in these two units and maintains a certain residual temperature, which is convenient for the heating unit 8 in the next cleaning process.
  • the air can be heated on the basis of residual temperature.
  • the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result.
  • the intake valve control unit 743 controls the intake valve 38 to increase the opening degree, thereby increasing the cold air entering the cleaning chamber 10 and reducing the current processing temperature.
  • the intake valve control unit 743 controls the intake valve 38 to reduce the opening degree, thereby reducing the cold air entering the cleaning chamber 10 and increasing the current processing temperature.
  • the actual heat treatment curve formed by the current treatment temperature at each moment can be made to conform to the theoretical heat treatment curve.
  • control unit 74 controls the end judging unit 72 of the second cooling stage to judge whether the current processing time reaches the ending time of the second cooling stage.
  • the intake valve control unit 743 controls the intake valve 38 to maintain a fully open state
  • the exhaust valve control unit 744 controls the exhaust valve 39 Leave it fully open.
  • the judgment unit 72 of the end of the second cooling stage judges that the end time of the second cooling stage is reached, the cleaning of the particle filter is finished, and the operator and manager can take out the cleaned particle filter from the particle filter cleaning device 3 .
  • Fig. 5 is a flow chart of the working process of the particle filter automatic cleaning device according to the first embodiment of the present invention.
  • the working process of the particle filter automatic cleaning equipment includes the following steps:
  • Step S1 the model input unit 62 allows the operator to input the model of the particle filter to be cleaned, and then enters step S2;
  • Step S2 the heating curve determination unit 63 determines the corresponding heating treatment curve from the curve storage unit 61 according to the model input by the operator, as a predetermined heating treatment curve, and then enters step S3;
  • Step S3 the control unit 74 controls the corresponding units to be set to the initial state, that is, the backflow valve control part 741 controls the backflow valve 37 to open, the exhaust valve control part 744 controls the exhaust valve 39 to close, and the drive control part controls the air flow in the drive unit 6.
  • the blower 13 starts to work and maintains a certain power, the heating control part controls the heating unit 8 to start working, the intake valve control part 743 controls the intake valve 38 to close, and then enters step S4;
  • step S4 the timing unit 64 starts timing, and then enters step S5;
  • Step S5 the control unit 74 obtains the current processing time from the timing unit 64, and the current target temperature obtaining unit 65 obtains the temperature corresponding to the current processing time on the predetermined heat treatment curve according to the current processing time as the current target temperature.
  • the processing temperature sensor 40 obtains the processing temperature in real time respectively as the current processing temperature, and then enters step S6;
  • Step S6 the control unit 74 controls the temperature comparison unit 69 to compare the values of the current processing temperature and the current target temperature to obtain a comparison result, and then proceed to step S7;
  • Step S7 the control unit 74 controls the end judgment unit 70 of the first cooling stage to judge whether the current processing time has reached the end time of the first cooling stage, if it is judged to be no, enter step S8, and if it is judged to be yes, enter step S9;
  • Step S8-1 the intake valve control unit 743 controls the increase or decrease of the opening degree of the intake valve 38 according to the comparison result, so that the curve formed by each current treatment temperature conforms to the predetermined heat treatment curve, and then enters step S5;
  • step S9 the intake valve control unit 743 controls the intake valve 38 to fully open, and the exhaust valve control unit 744 controls the exhaust valve 39 to open, so that the high-temperature air flow in the cleaning chamber 10 flows from the air flow drive unit 6 to the exhaust valve.
  • the air unit 33 is then discharged from the particulate filter cleaning device 3.
  • the return valve control part 741 controls the return valve 37 to close, so that the high temperature air in the air flow return unit 7 and the heating unit 8 stays in these two units and Keep a certain residual temperature, and then enter step S10;
  • Step S10 the control unit 74 controls the second cooling stage end judging unit 72 to judge whether the current processing time reaches the end time of the second cooling stage, until it is judged to be yes, enter step S11;
  • step S11 the cleaning of the particulate filter is completed, and the operation and management personnel can take out the cleaned particulate filter from the particulate filter cleaning device 3, and then enter the end state.
  • the control device since the processing temperature sensor can sense the temperature of the air flow entering the cleaning chamber as the processing temperature, the control device further performs the processing based on the processing temperature and the predetermined heating processing curve.
  • the air valve, heating unit and air flow driving unit are controlled so that the treatment temperature conforms to the predetermined heating treatment curve, so that the treatment temperature can conform to the theoretical heating treatment curve, ensuring that the particle filter can be heated and cleaned accurately according to the predetermined heating treatment curve , so that the cleaning can be completed quickly, and the heating is uniform, and the particle filter can be cleaned without damage, and has a good cleaning effect.
  • the first auxiliary temperature sensor 41 and the second auxiliary temperature sensor 42 can sense the temperature of the air flow after passing through the particle filter, and then according to the difference between the average value of the air flow temperature at the two places and the current processing temperature Determine whether it is necessary to control the blower 13 in the air flow driving unit 6 to weaken the driving force. Therefore, it is possible to avoid the problem that the particulate filter cannot fully absorb the heat energy in the temperature-sensitive air flow because the air flow velocity is too fast, so that The cleaning process of the particle filter has a high efficiency.
  • model input unit 62 and the heating curve determining unit 63 can determine the corresponding predetermined heating treatment curve according to the model of the particulate filter to be cleaned, it can be applied to different types of particulate filters.
  • the display part displays the current processing temperature and the predetermined heating processing curve in real time
  • the operator can observe the cleaning stage and processing temperature of the filter cleaning in real time, and take emergency measures if any abnormal situation is found.
  • the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature.
  • the heating control unit performs feedback control on the heating unit 8 according to the comparison result, so that the current processing temperature conforms to the current target temperature.
  • Fig. 6 is a functional block diagram of the particle filter automatic cleaning device and the control device in the second embodiment of the present invention.
  • control unit 74' of the control device 4' has an intake valve control part 742' and a heating control part 744' having different control functions from those in the first embodiment. specifically:
  • the heating control part 744′ will control the heating unit 8 according to the comparison result. Feedback control is performed, and compensation control is performed on the heating unit 8 according to the actual temperature change rate.
  • the heating control part controls the heating unit 8 to reduce the power, so that the temperature of the high-temperature air flow heated by the heating unit 8 decreases, so that the current processing temperature decreases.
  • the heating control part controls the heating unit 8 to increase the power, so that the temperature of the high-temperature air flow heated by the heating unit 8 increases, so that the current processing temperature increases.
  • the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve only by controlling the heating unit 8 .
  • the intake valve control unit 742' always controls the intake valve 38 to keep closed.
  • the heating control part 744' controls the heating unit 8 to close, and the intake valve control part 742' performs feedback control on the intake valve.
  • the feedback control process in the first cooling stage is the same as that in Embodiment 1, and will not be repeated here.
  • Fig. 7 is a flowchart of cleaning steps of the particulate filter in the second embodiment of the present invention.
  • the difference between the particle filter cleaning step of the second embodiment and the first embodiment is that there is an additional temperature control step between step S6 and step S7, namely:
  • Step S12-2 the judging unit for the end of the high temperature maintenance phase judges whether the current processing time has reached the end time of the high temperature maintenance phase, if it is judged to be otherwise, go to step S13-2, if it is judged to be yes, go to step S7;
  • step S13-2 the heating control unit 744' controls the heating unit 8 to increase or decrease the power according to the predetermined change value according to the comparison result, and then enters step S5.
  • the heating unit 8 is feedback-controlled by the heating control part 744 ′ And to make the current treatment temperature conform to the theoretical heat treatment curve.
  • the heating control unit 744' controls the heating unit 8 to close, and the intake valve control unit 742' performs feedback control on the intake valve 38 so that the current treatment temperature conforms to the theoretical heating treatment curve.
  • the power of the heating unit is controlled by the heating control part according to the comparison result and the actual temperature change rate, so that only the heating unit is controlled. Make the current treatment temperature conform to the theoretical heat treatment curve.
  • the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing unit performs a feedback control on the intake valve 38 according to the comparison result.
  • Feedback control at the same time, the drive control part performs feedback control on the blower 13 according to the comparison result, so that the current processing temperature can meet the current target temperature more quickly.
  • Fig. 8 is a functional block diagram of the particle filter automatic cleaning device and the control device in the third embodiment of the present invention.
  • control unit 74 ′′ of the control device 4 ′′ has an intake valve control part 742 ′′ and a drive control part 745 ′′ that have different control functions from those in the first embodiment. specifically:
  • the air valve control unit 742 ′′ and the drive control unit 745 ′′ respectively perform feedback control on the intake valve 38 and the blower 13 according to the comparison result.
  • the drive control part controls the blower 13 in the air flow drive unit 6 to increase the driving force, and at the same time, the intake valve control part 743 controls the intake valve 38 to increase the degree of opening, thereby Make the current processing temperature drop faster.
  • the drive control part controls the blower 13 in the air flow drive unit 6 to weaken the driving force, and at the same time, the intake valve control part 743 controls the intake valve 38 to reduce the opening degree, thereby Make the current processing temperature rise faster.
  • the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the intake valve 38 and the blower 13 .
  • Fig. 9 is a flow chart of cleaning steps of the particle filter in the third embodiment of the present invention.
  • step S8 is different, and the step S8-3 of the third embodiment is specifically as follows:
  • Step S8-3 the intake valve control part controls the intake valve to increase or decrease the opening degree according to the comparison result, and at the same time, the drive control part controls the blower to increase or decrease the driving force according to the comparison result, and then enters step S5.
  • Embodiment 3 since the opening degree of the intake valve and the power of the blower are respectively controlled by the intake valve control unit and the drive control unit according to the comparison results, So that the current processing temperature conforms to the theoretical heating processing curve.
  • the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature.
  • the heating control section performs feedback control on the heating unit 8 according to the comparison result
  • the drive control section performs feedback control on the blower 13 in the air flow drive unit 6 according to the comparison result, so that the current The process temperature more quickly matches the current target temperature.
  • Fig. 13 is a functional block diagram of the particle filter automatic cleaning device and the control device in the fourth embodiment of the present invention.
  • control unit 74"' of the control device 4"' has a heating control part 742"' and a drive control part 745"' which have different control functions from those in the first embodiment. specifically:
  • control unit 742''' and the drive control unit 745''' respectively perform feedback control on the heating unit 8 and the blower 13 according to the comparison result. which is:
  • the drive control part 745"' controls the blower 13 in the air flow drive unit 6 to increase the driving force, and at the same time, the heating control part 742"' controls the heating unit to reduce the power, so that The current process temperature is lowered faster.
  • the drive control part 745"' controls the blower 13 in the air flow drive unit 6 to weaken the driving force, and at the same time, the heating control part 742"' controls the heating unit to increase the power, so that The current process temperature rises faster.
  • the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the heating unit and the blower.
  • the intake valve control part 742"' always controls the intake valve 38 to keep closed.
  • the heating control part 744"' when the current processing time is in the first temperature drop stage, the heating control part 744"' The heating unit 8 is controlled to be turned off, and the intake valve control unit 742"' performs feedback control on the intake valve.
  • the feedback control process of the first cooling stage in the first cooling stage is the same as that in Embodiment 1, and will not be repeated here.
  • Fig. 11 is a flow chart of cleaning steps of the particulate filter in Embodiment 4 of the present invention.
  • step S8 is different, and the step S8-4 in the third embodiment is as follows:
  • step S8-4 the heating control part controls the heating unit to increase or decrease the power according to the comparison result, and at the same time, the drive control part controls the blower to increase or decrease the driving force according to the comparison result, and then enters step S5.
  • the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature.
  • the intake valve control unit 743, the drive control unit, and the heating control unit simultaneously control the corresponding intake valve 38, the blower 13 in the air flow drive unit 6, and the heating unit 8 according to the comparison results. Feedback control is performed so that the current processing temperature conforms to the current target temperature.
  • Fig. 12 is a functional block diagram of an automatic cleaning device and a control device without a medium particle filter according to an embodiment of the present invention.
  • control unit 74"" of the control device 4" has an intake valve control part 743"", a heating control part 742"" and a drive control part 745"" that have different control functions from those in the first embodiment. . specifically:
  • the intake valve control part 743"" controls the intake valve to increase the opening degree
  • the drive control part 745"" controls the blower 13 in the air flow drive unit 6 to increase the driving force
  • the heating control unit 742" controls the heating unit to reduce the power, so that the current processing temperature decreases faster.
  • the intake valve control part 743"" controls the intake valve to reduce the opening degree
  • the drive control part 745"" controls the blower 13 in the air flow drive unit 6 to weaken the driving force
  • the heating control unit 742" controls the heating unit to increase the power, so that the current processing temperature rises faster.
  • the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the heating unit and the blower.
  • Fig. 13 is a flow chart of cleaning steps of the particulate filter in Embodiment 5 of the present invention.
  • step S8 is different, and the steps S8-5 in the fifth embodiment are as follows:
  • Step S8-5 the intake valve control part 743"" controls the intake valve to increase or decrease the opening degree
  • the heating control part controls the heating unit to increase or decrease the power according to the comparison result
  • the drive control part controls the blower to increase or decrease the power according to the comparison result Or reduce the driving force, and then go to step S5.
  • Embodiment 5 On the basis of having the same functions and effects as those of Embodiment 1, in Embodiment 5, the opening degree of the intake valve, The power of the heating unit and the driving force of the blower make the current processing temperature conform to the theoretical heating processing curve more quickly.
  • the heating phase includes a first heating sub-phase, a steady sub-phase and a second heating sub-phase.
  • the heating stage does not include sub-stages, and is a curve (as shown in FIG. 14 ).
  • the high temperature maintenance stage, the first temperature drop stage and the second temperature drop stage of the predetermined heat treatment curve are the same as those in Embodiment 1, and will not be repeated here.
  • Embodiment 1 On the basis of having the same functions and effects as those of Embodiment 1, Embodiment 2, Embodiment 3, Embodiment 4 and Embodiment 5, in this Modification 1, since the air flow is changed from The initial temperature room temperature continues to rise to the cleaning temperature of 600° C. within the first predetermined time of 15 minutes, and the temperature rise rate of the temperature rise curve gradually decreases. Therefore, compared with Embodiment 1, the temperature of the air flow can reach the cleaning temperature more quickly, further reducing the time spent in the cleaning process.
  • the first auxiliary temperature sensor 41 and the second auxiliary temperature sensor 42 are temperature sensors that can sense particles filtered through Airflow temperature behind the device.
  • an auxiliary temperature sensor arranged in the cleaning chamber 10 or on the air flow output unit 11 can also be used to sense the temperature of the air flow after passing through the particle filter, and then judge the temperature difference
  • the unit 74 directly judges whether the difference between the current processing temperature and the air flow temperature sensed by the auxiliary temperature sensor is smaller than a predetermined temperature threshold.
  • the model input unit 62 is a liquid crystal display provided on the particle filter cleaning device 3 .
  • the model input unit 62 can be a mobile terminal.

Abstract

Automatic cleaning equipment for a diesel particulate filter, used for heating and cleaning the diesel particulate filter, comprising: a diesel particulate filter cleaning device (3) used for cleaning the diesel particulate filter; and a control device (4) used for controlling the operation of the diesel particulate filter cleaning device (3), wherein the diesel particulate filter cleaning device (3) comprises at least a treatment temperature sensor (40) used for sensing the temperature of air flow entering a cleaning chamber (10) as a treatment temperature, and the control device (4) controls an air inlet valve (38), a heating unit (8) and an air flow driving unit (6) on the basis of the treatment temperature and a predetermined heating treatment curve, so that the treatment temperature conforms to a predetermined heat treatment curve. The device can quickly complete cleaning, has a good cleaning effect, and does not cause damage to the diesel particulate filter.

Description

一种颗粒过滤器自动清洗设备Automatic cleaning equipment for particle filter 技术领域technical field
本发明属于颗粒过滤器清洗技术领域,具体涉及一种颗粒过滤器自动清洗设备。The invention belongs to the technical field of particle filter cleaning, and in particular relates to automatic cleaning equipment for particle filters.
背景技术Background technique
柴油车排气系统包括排气管以及设置在排气管中的颗粒过滤器(Diesel Particulate Filter,简称DPF),当排气管中的尾气通过DPF时,尾气中的颗粒物以及油污被DPF的滤芯吸附过滤。然而,随着柴油车排气系统工作时间的增加,DPF滤芯内部的颗粒物以及油污也随之累积,导致车辆排气背压升高,车辆的油耗升高以及动力下降。此外,当DPF滤芯堵塞严重时,还会造成尾气无法排放。The exhaust system of a diesel vehicle includes an exhaust pipe and a particulate filter (Diesel Particulate Filter, DPF for short) arranged in the exhaust pipe. When the exhaust gas in the exhaust pipe passes through the DPF, the particulate matter and oil in the exhaust gas are absorbed by the filter element of the DPF. Adsorption filtration. However, as the working time of the exhaust system of diesel vehicles increases, the particulate matter and oil pollution inside the DPF filter element also accumulates, resulting in an increase in the exhaust back pressure of the vehicle, an increase in the fuel consumption of the vehicle and a decrease in power. In addition, when the DPF filter element is severely clogged, the exhaust gas cannot be discharged.
针对上述问题常规的解决办法是定期将DPF从柴油车排气系统中拆出后进行清洗(清理),使其恢复正常工作水平。The conventional solution to the above problems is to regularly remove the DPF from the exhaust system of a diesel vehicle and clean it (clean up) to restore it to its normal working level.
现有的DPF清洗方法以加热再生清洗为主,即通过不同的加热方式对DPF上集聚的颗粒以及油污进行燃烧实现清洗。然而,现有的加热再生都有或多或少的缺点,例如:喷油加热再生清洗方法需要额外的燃料,成本高;普通的电加热再生清洗方法会产生加热不均匀的问题,进而导致DPF清洗效果差,并引起DPF局部过热而损坏;微波加热再生清洗方法需要攻克如何在谐振腔内激励尽可能多的模式实现加热这一技术难点;红外加热再生清洗方法所涉及的红外加热装置造价成本高。The existing DPF cleaning method is mainly based on heating and regenerative cleaning, that is, the particles and oil stains accumulated on the DPF are burned to achieve cleaning through different heating methods. However, the existing heating regeneration has more or less disadvantages, for example: the fuel injection heating regeneration cleaning method requires additional fuel and high cost; the ordinary electric heating regeneration cleaning method will cause uneven heating, which will lead to DPF The cleaning effect is poor, and causes local overheating and damage of the DPF; the microwave heating regenerative cleaning method needs to overcome the technical difficulty of how to excite as many modes as possible in the resonant cavity to achieve heating; the infrared heating device involved in the infrared heating regenerative cleaning method costs high.
综上,现有的加热再生清洗方法易损坏DPF、相关设备的造价成本高、相关技术不成熟,无法在低成本下高效且无损地清洗DPF,且清洗效果差。To sum up, the existing heating regeneration cleaning method is easy to damage the DPF, the cost of related equipment is high, and the related technology is immature, so it cannot clean the DPF efficiently and non-destructively at low cost, and the cleaning effect is poor.
发明内容Contents of the invention
为解决上述问题,提供了一种颗粒过滤器自动清洗设备,本发明采用了如下技术方案:In order to solve the above problems, a kind of particle filter automatic cleaning equipment is provided, and the present invention adopts the following technical solutions:
本发明提供了一种颗粒过滤器自动清洗设备,用于对颗粒过滤器进行加热清洗,其特征在于,包括:颗粒过滤器清洗装置,用于对颗粒过滤器进行清洗;以及控制装置,用于对颗粒过滤器清洗装置的运行进行控制,其中,颗粒过滤器清洗装置包括:清洗腔室,用于放置颗粒过滤器;加热单元,用于对空气流进行加热;空气流驱动单元,用于对空气流提供流动的驱动力;进气单元,用于向清洗腔室通入外部空气,具有用于对外部空气的通入进行控制的进气阀;以及处理温度感应器,用于感应进入清洗腔室的空气流的温度作为处理温度,控制装置基于处理温度以及预定加热处理曲线对进气阀、加热单元以及空气流驱动单元进行控制,从而使得处理温度符合预定加热处理曲线。The present invention provides an automatic particle filter cleaning device, which is used for heating and cleaning the particle filter, and is characterized in that it comprises: a particle filter cleaning device, used for cleaning the particle filter; and a control device, used for The operation of the particle filter cleaning device is controlled, wherein the particle filter cleaning device includes: a cleaning chamber for placing the particle filter; a heating unit for heating the air flow; an air flow drive unit for An air flow provides a driving force for the flow; an air intake unit for admitting external air into the cleaning chamber having an intake valve for controlling the intake of external air; and a process temperature sensor for sensing entry into the cleaning chamber The temperature of the air flow in the chamber is used as the treatment temperature, and the control device controls the intake valve, the heating unit and the air flow driving unit based on the treatment temperature and the predetermined heat treatment curve, so that the treatment temperature conforms to the predetermined heat treatment curve.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,颗粒过滤器清洗装置还包括空气流输入单元,用于把加热单元加热后形成的高温空气流输入至清洗腔室,处理温度感应器设置在空气流输入单元与清洗腔室的交界区域内,控制装置具有计时单元、当前目标温度获取单元、温度比较单元以及控制单元,控制单元在颗粒过滤器清洗装置开始清洗时,控制计时单元开始计时从而实时获得当前处理时间,当前目标温度获取单元根据当前处理时间在预定加热处理曲线上获取与当前处理时间对应的温度作为当前目标温度,控制单元从处理温度感应器处实时获取处理温度分别作为当前处理温度,并控制温度比较单元对当前处理温度以及当前目标温度的数值进行比较得到比较结果,控制单元根据比较结果对进气阀、加热单元以及空气流驱动单元中的至少一个的工作状态进行控制,从而使得各个当前处理温度所形成的实际加热处理曲线符合预定加热处理曲线。The particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the particle filter cleaning device further includes an air flow input unit, which is used to input the high-temperature air flow formed by heating the heating unit into the cleaning chamber , the processing temperature sensor is arranged in the boundary area between the air flow input unit and the cleaning chamber, the control device has a timing unit, a current target temperature acquisition unit, a temperature comparison unit and a control unit, and the control unit starts to clean the particulate filter , control the timing unit to start timing so as to obtain the current processing time in real time, the current target temperature acquisition unit acquires the temperature corresponding to the current processing time on the predetermined heating treatment curve according to the current processing time as the current target temperature, and the control unit obtains the temperature corresponding to the current processing time from the processing temperature sensor in real time Obtain the processing temperature as the current processing temperature respectively, and control the temperature comparison unit to compare the current processing temperature and the current target temperature to obtain a comparison result, and the control unit compares at least one of the intake valve, the heating unit and the air flow driving unit according to the comparison result The working state of one is controlled so that the actual heat treatment curve formed by each current treatment temperature conforms to the predetermined heat treatment curve.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制单元具有进气阀控制部,当比较结果为当前处理温度高于当前目标温度时,进气阀控制部控制进气阀增大开启程度,从而使得当前处理温度降低,当比较结果为当前处理温度低于当前目标温度时,进气阀控制部控制进气阀减小开启程度,从而使得当前处理温度升高。The particulate filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control unit has an intake valve control unit, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the intake valve control unit controls Increase the opening degree of the intake valve, thereby reducing the current processing temperature, and when the comparison result shows that the current processing temperature is lower than the current target temperature, the intake valve control unit controls the intake valve to reduce the opening degree, thereby increasing the current processing temperature .
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制单元具有加热控制部,当比较结果为当前处理温度高于当前目标温度时,加热控制部控制加热单元降低功率,从而使得当前处理温度降低,当比较结果为当前处理温度低于当前目标温度时,加热控制部控制加热单元提高功率,从而使得当前处理温度升高。The particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control unit has a heating control part, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the heating control part controls the heating unit to reduce the power , so that the current processing temperature decreases. When the comparison result shows that the current processing temperature is lower than the current target temperature, the heating control part controls the heating unit to increase the power, thereby increasing the current processing temperature.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制单元具有驱动控制部,当比较结果为当前处理温度高于当前目标温度时,驱动控制部控制空气流驱动单元增强驱动力,从而使得当前处理温度降低,当比较结果为当前处理温度低于当前目标温度时,驱动控制部控制空气流驱动单元减弱驱动力,从而使得当前处理温度升高。The particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control unit has a drive control part, and when the comparison result shows that the current processing temperature is higher than the current target temperature, the drive control part controls the air flow drive unit Increase the driving force so that the current processing temperature decreases, and when the comparison result shows that the current processing temperature is lower than the current target temperature, the drive control part controls the air flow driving unit to weaken the driving force, thereby increasing the current processing temperature.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,颗粒过滤器清洗装置还包括用于把清洗腔室内的高温空气流进行输出的空气流输出单元以及设置在清洗腔室内或空气流输出单元上的辅助感温器,控制装置还具有温度差值判断单元,控制单元具有驱动控制部,控制单元实时获取辅助感温器感应到的温度作为当前辅助温度,并控制 温度差值判断单元判断当前处理温度与当前辅助温度之间的差值是否小于预定的温差阈值,驱动控制部在温度差值判断单元判断为否时控制空气流驱动单元减弱驱动力。The particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the particle filter cleaning device also includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber and an airflow output unit arranged in the cleaning chamber The auxiliary temperature sensor on the indoor or air flow output unit, the control device also has a temperature difference judgment unit, the control unit has a drive control part, the control unit obtains the temperature sensed by the auxiliary temperature sensor in real time as the current auxiliary temperature, and controls the temperature The difference judging unit judges whether the difference between the current processing temperature and the current auxiliary temperature is smaller than a predetermined temperature difference threshold, and the drive control part controls the air flow driving unit to weaken the driving force when the temperature difference judging unit judges no.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,颗粒过滤器清洗装置还包括用于把清洗腔室内的高温空气流进行输出的空气流输出单元、设置在清洗腔室内的第一辅助感温器以及设置在空气流输出单元上的第二辅助感温器,控制装置还具有辅助温度均值计算单元以及温度差值判断单元,控制单元具有驱动控制部,控制单元实时获取第一辅助感温器感应到的温度作为第一当前辅助温度,获取第二辅助感温器感应到的温度作为第二当前辅助温度,并控制辅助温度均值计算单元计算得到第一当前辅助温度与第二当前辅助温度的均值作为平均辅助温度,控制单元控制温度差值判断单元判断当前处理温度与平均辅助温度之间的差值是否小于预定的温差阈值,驱动控制部在温度差值判断单元判断为否时控制空气流驱动单元减弱驱动力。The particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the particle filter cleaning device also includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber, and is arranged in the cleaning chamber The first auxiliary temperature sensor in the room and the second auxiliary temperature sensor installed on the air flow output unit, the control device also has an auxiliary temperature average calculation unit and a temperature difference judgment unit, the control unit has a drive control part, and the control unit real-time Acquiring the temperature sensed by the first auxiliary temperature sensor as the first current auxiliary temperature, obtaining the temperature sensed by the second auxiliary temperature sensor as the second current auxiliary temperature, and controlling the auxiliary temperature average calculation unit to calculate the first current auxiliary temperature The mean value of the second current auxiliary temperature is used as the average auxiliary temperature, the control unit controls the temperature difference judgment unit to judge whether the difference between the current processing temperature and the average auxiliary temperature is less than a predetermined temperature difference threshold, and the drive control part is in the temperature difference judgment unit When the judgment is negative, the airflow driving unit is controlled to weaken the driving force.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制装置还具有高温维持阶段结束判断单元以及第一降温阶段结束判断单元,控制单元包括进气阀控制部、排气阀控制部、回流阀控制部、加热控制部以及驱动控制部,颗粒过滤器清洗装置还包括:排气单元,用于将高温空气流排出,具有用于对高温空气流的排出进行控制的排气阀,空气流回流单元,把来自于空气流输出单元的高温空气流进行回流使得高温空气流循环流动,具有用于对高温空气流的回流进行控制的回流阀,预定加热处理曲线至少包括高温维持阶段、第一降温阶段以及第二降温阶段,高温维持阶段时高温空气流被维持的温度为550℃~700℃,高温维持阶段持续的时间为5min-30min,高温维持阶段结束判断单元判断当前处理时间是否达到高温维持阶段的结束时间,当高温维持阶段结束判断单元判断为是时,加热控制部控制加热单元停止处理,进气阀控制部控制进气阀增大开启程度,第一降温阶段结束判断单元判断当前处理时间是否达到第一降温阶段的结束时间,当第一降温阶段结束判断单元判断判断为是时,进气阀控制部控制进气阀完全打开,排气阀控制部控制排气阀打开,同时,回流阀控制部控制回流阀关闭。The particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control device also has a judgment unit for the end of the high temperature maintenance stage and a judgment unit for the end of the first cooling stage, and the control unit includes an intake valve control unit, an exhaust The air valve control part, the backflow valve control part, the heating control part and the drive control part, the particle filter cleaning device also includes: an exhaust unit for discharging the high-temperature air flow, having a device for controlling the discharge of the high-temperature air flow The exhaust valve, the air flow return unit, returns the high-temperature air flow from the air flow output unit to circulate the high-temperature air flow, and has a return valve for controlling the return flow of the high-temperature air flow. The predetermined heating treatment curve includes at least In the high temperature maintenance stage, the first cooling stage and the second cooling stage, the high temperature air flow is maintained at a temperature of 550°C to 700°C during the high temperature maintenance stage, and the duration of the high temperature maintenance stage is 5min-30min, and the judging unit judges the end of the high temperature maintenance stage Whether the current processing time has reached the end time of the high temperature maintenance stage, when the high temperature maintenance stage ends judging unit judges yes, the heating control part controls the heating unit to stop processing, the intake valve control part controls the intake valve to increase the opening degree, and the first cooling The stage end judging unit judges whether the current processing time has reached the end time of the first cooling stage, and when the judgment of the first cooling stage ending judging unit is yes, the intake valve control part controls the intake valve to fully open, and the exhaust valve control part controls The exhaust valve is opened, and at the same time, the return valve control part controls the return valve to close.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制装置还具有曲线存储单元、型号输入单元以及加热曲线确定单元,曲线存储单元存储有不同颗粒过滤器的型号以及与该型号对应的加热处理曲线,型号输入单元用于让操作人员输入需要清洗的颗粒过滤器的型号,加热曲线确定单元根据输入的型号从曲线存储单元中确定对应的加热处理曲线,作为预定加热处理曲线。The particle filter automatic cleaning equipment provided by the present invention can also have such technical features, wherein the control device also has a curve storage unit, a model input unit and a heating curve determination unit, and the curve storage unit stores models of different particle filters and The heating treatment curve corresponding to the model, the model input unit is used to allow the operator to input the model of the particulate filter to be cleaned, and the heating curve determination unit determines the corresponding heating treatment curve from the curve storage unit according to the input model as the scheduled heating Process curves.
本发明提供的颗粒过滤器自动清洗设备,还可以具有这样的技术特征,其中,控制装置还包括显示单元以及画面存储单元,画面存储单元存储有温度显示画面,当加热曲线确定单元确定预定加热处理曲线时,控制单元控制显示单元就显示温度显示画面以及预定加热处理曲线,并实时显示当前处理温度。The particle filter automatic cleaning equipment provided by the present invention may also have such technical features, wherein the control device further includes a display unit and a picture storage unit, and the picture storage unit stores a temperature display picture. When the heating curve determination unit determines that the predetermined heating treatment curve, the control unit controls the display unit to display the temperature display screen and the predetermined heat treatment curve, and displays the current treatment temperature in real time.
本发明中的颗粒过滤器清洗系统可以对颗粒过滤器,例如柴油机颗粒捕集器(Diesel Particulate Filter,简称DPF)、汽油机颗粒捕集器(Gasoline Particulate Filter,简称GPF)等进行清洗。此外,颗粒过滤器清洗系统还可以对燃油车排气系统中的其它需要定期清洗颗粒物的零部件,例如对氧化型催化转化器(Diesel Oxidation Catalyst,简称DOC)、废气再循环系统(Exhaust Gas Re-circulation,简称EGR)、选择性催化还原系统(Selective Catalytic Reduction,简称SCR)等中所涉及的零部件等进行清洗;并且,只需将这些待清洗的零部件放置在该设备的清洗腔室内,保证高温空气流能从这些零部件内部通过,即可实现清洗。另外,针对颗粒过滤器以外的零部件进行清洗时,为了实现更好的清洗效果,还可以选择将适于清洗颗粒过滤器的颗粒过滤器清洗系统中的承托部更换成与零部件相适配的承托部件。The particulate filter cleaning system in the present invention can clean particulate filters, such as diesel particulate filter (Diesel Particulate Filter, DPF for short), gasoline particulate filter (Gasoline Particulate Filter, GPF for short), etc. In addition, the particle filter cleaning system can also clean other parts in the exhaust system of fuel vehicles that need to regularly clean particles, such as the oxidation catalytic converter (Diesel Oxidation Catalyst, referred to as DOC), exhaust gas recirculation system (Exhaust Gas Recirculation system) -circulation, referred to as EGR), selective catalytic reduction system (Selective Catalytic Reduction, referred to as SCR) and other parts involved in cleaning; and, only need to place these parts to be cleaned in the cleaning chamber of the equipment , to ensure that the high-temperature air flow can pass through the interior of these parts, and cleaning can be realized. In addition, when cleaning parts other than the particle filter, in order to achieve a better cleaning effect, you can also choose to replace the supporting part in the particle filter cleaning system suitable for cleaning the particle filter with one that is suitable for the parts matching supporting parts.
发明作用与效果Invention function and effect
根据本发明的一种颗粒过滤器自动清洗设备,由于处理温度感应器能够感应到进入清洗腔室的空气流的温度作为处理温度,进而控制装置基于处理温度以及预定加热处理曲线对进气阀、加热单元以及空气流驱动单元进行控制,从而使得处理温度符合预定加热处理曲线,因此,可以使得处理温度符合理论加热处理曲线,保证颗粒过滤器能够准确地按照预定加热处理曲线进行加热清洗,从而能够快速完成清洗,并且受热均匀,能够无损地清洗颗粒过滤器,具有较好的清洗效果。According to a kind of particle filter automatic cleaning equipment of the present invention, since the processing temperature sensor can sense the temperature of the air flow entering the cleaning chamber as the processing temperature, and then the control device controls the intake valve, The heating unit and the air flow driving unit are controlled so that the treatment temperature conforms to the predetermined heating treatment curve. Therefore, the treatment temperature can be made to conform to the theoretical heating treatment curve, so as to ensure that the particulate filter can be heated and cleaned accurately according to the predetermined heating treatment curve, thereby enabling The cleaning is completed quickly, and the heating is uniform, and the particle filter can be cleaned without damage, and has a good cleaning effect.
附图说明Description of drawings
图1是本发明实施例一的一种颗粒过滤器自动清洗设备的结构框图;Fig. 1 is a structural block diagram of a particle filter automatic cleaning device according to Embodiment 1 of the present invention;
图2是本发明实施例一的颗粒过滤器清洗装置的结构示意图;2 is a schematic structural view of a particle filter cleaning device according to Embodiment 1 of the present invention;
图3是本发明实施例一的预定加热处理曲线示意图;3 is a schematic diagram of a predetermined heat treatment curve in Embodiment 1 of the present invention;
图4是本发明实施例一的预定加热处理曲线与实际加热处理曲线的对比图;Fig. 4 is a comparison diagram between the predetermined heat treatment curve and the actual heat treatment curve in Example 1 of the present invention;
图5是本发明实施例一的颗粒过滤器自动清洗设备的工作过程流程图;Fig. 5 is a flow chart of the working process of the particle filter automatic cleaning device according to Embodiment 1 of the present invention;
图6是本发明实施例二中颗粒过滤器自动清洗装置与控制装置的功能框图;Fig. 6 is a functional block diagram of the particle filter automatic cleaning device and control device in the second embodiment of the present invention;
图7是本发明实施例二中颗粒过滤器清洗步骤的流程图;Fig. 7 is a flow chart of the cleaning steps of the particle filter in the second embodiment of the present invention;
图8是本发明实施例三中颗粒过滤器自动清洗装置与控制装置的功能框图;Fig. 8 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 3 of the present invention;
图9是本发明实施例三中颗粒过滤器清洗步骤的流程图;Fig. 9 is a flow chart of the cleaning steps of the particle filter in the third embodiment of the present invention;
图10是本发明实施例四中颗粒过滤器自动清洗装置与控制装置的功能框图;Fig. 10 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 4 of the present invention;
图11是本发明实施例四中颗粒过滤器清洗步骤的流程图;Fig. 11 is a flow chart of cleaning steps of the particle filter in Embodiment 4 of the present invention;
图12是本发明实施例五中颗粒过滤器自动清洗装置与控制装置的功能框图;Fig. 12 is a functional block diagram of the particle filter automatic cleaning device and control device in Embodiment 5 of the present invention;
图13是本发明实施例五中颗粒过滤器清洗步骤的流程图;以及Fig. 13 is a flowchart of the cleaning steps of the particle filter in Embodiment 5 of the present invention; and
图14是本发明变形例中理论加热处理曲线的示意图。Fig. 14 is a schematic diagram of a theoretical heat treatment curve in a modified example of the present invention.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下结合实施例及附图对本发明的一种颗粒过滤器自动清洗设备作具体阐述。In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the following describes a particle filter automatic cleaning device of the present invention in detail with reference to the embodiments and accompanying drawings.
<实施例一><Example 1>
图1是本发明实施例一的一种颗粒过滤器自动清洗设备的结构框图。Fig. 1 is a structural block diagram of an automatic cleaning device for a particle filter according to Embodiment 1 of the present invention.
如图1所示,本发明的颗粒过滤器自动清洗设备包括颗粒过滤器清洗装置3以及控制装置4。As shown in FIG. 1 , the automatic particulate filter cleaning device of the present invention includes a particulate filter cleaning device 3 and a control device 4 .
颗粒过滤器清洗装置3用于对颗粒过滤器进行清洗。The particle filter cleaning device 3 is used to clean the particle filter.
控制装置4与颗粒过滤器清洗装置3电连接,可以对颗粒过滤器清洗装置3的运行进行控制。The control device 4 is electrically connected with the particle filter cleaning device 3 and can control the operation of the particle filter cleaning device 3 .
图2是本发明实施例一的颗粒过滤器清洗装置的结构示意图。Fig. 2 is a schematic structural view of a particle filter cleaning device according to Embodiment 1 of the present invention.
如图2所示,颗粒过滤器清洗装置3包括空气流驱动单元6、空气流回流单元7、加热单元8、空气流输入单元9、清洗腔室10、空气流输出单元11、进气单元32、排气单元33、处理温度感应器40、第一辅助感温器41以及第二辅助感温器42。As shown in FIG. 2 , the particle filter cleaning device 3 includes an air flow drive unit 6 , an air flow return unit 7 , a heating unit 8 , an air flow input unit 9 , a cleaning chamber 10 , an air flow output unit 11 , and an air intake unit 32 , exhaust unit 33 , process temperature sensor 40 , first auxiliary temperature sensor 41 and second auxiliary temperature sensor 42 .
空气流驱动单元6具有驱动电机12、鼓风机13、驱动管道14、空气入口15与空气出口16,能够为空气流提供流动的驱动力。其中,驱动电机12安装在柜体的顶部,鼓风机13与驱动电机12的输出端连接,鼓风机13能够在驱动电机12的驱动将空气从空气入口15吸入,生成空气流后从空气出口16排出。The air flow driving unit 6 has a driving motor 12 , a blower 13 , a driving pipe 14 , an air inlet 15 and an air outlet 16 , and can provide driving force for the air flow. Wherein, the driving motor 12 is installed on the top of the cabinet, and the blower 13 is connected to the output end of the driving motor 12. The blower 13 can suck air from the air inlet 15 under the driving of the driving motor 12, and discharge from the air outlet 16 after generating an air flow.
空气流回流单元7为输送管道,把来自于空气流输出单元11的高温空气流进行回流使得高温空气流循环流动,具有用于对高温空气流的回流进行控制的回流阀37。The air flow recirculation unit 7 is a conveying pipeline, which recirculates the high temperature air flow from the air flow output unit 11 to circulate the high temperature air flow, and has a return valve 37 for controlling the reflow of the high temperature air flow.
加热单元8与空气流回流单元7连通,能够对空气流回流单元7输送的空气流进行加热形成高温空气流。The heating unit 8 communicates with the air flow return unit 7 and can heat the air flow delivered by the air flow return unit 7 to form a high temperature air flow.
空气流输入单元9为管道,与加热单元8连通,把加热单元8加热后形成的高温空气流输入至清洗腔室10。The air flow input unit 9 is a pipe, communicated with the heating unit 8 , and inputs the high-temperature air flow formed by heating the heating unit 8 into the cleaning chamber 10 .
清洗腔室10为长方体箱,包括保温腔体以及安装在保温腔体上的保温门,保温腔体和保温门均包括金属层以及设置在金属层外侧的保温层,金属层上设置有多个贯穿孔31。The cleaning chamber 10 is a cuboid box, including a heat-insulating cavity and a heat-insulating door installed on the heat-insulating cavity. Through hole 31 .
清洗腔室10位于加热单元8的上方,与空气流输入单元9相连通。颗粒过滤器放置在清洗腔室10中,加热单元8生成的高温空气流通过空气流输入单元9进入清洗腔室10,对颗粒过滤器中沉积的颗粒进行清洗。The cleaning chamber 10 is located above the heating unit 8 and communicates with the air flow input unit 9 . The particle filter is placed in the cleaning chamber 10, and the high-temperature air flow generated by the heating unit 8 enters the cleaning chamber 10 through the air flow input unit 9 to clean the particles deposited in the particle filter.
空气流输出单元11为管道,分别与清洗腔室10以及空气流驱动单元6相连通,能够把清洗腔室10内的高温空气流输送至空气流驱动单元6。The air flow output unit 11 is a pipeline, which is respectively connected with the cleaning chamber 10 and the air flow driving unit 6 , and can deliver the high temperature air flow in the cleaning chamber 10 to the air flow driving unit 6 .
进气单元32为管道,能够向清洗腔室10通入外部空气,具有用于对外部空气的通入进行控制的进气阀38。The air intake unit 32 is a pipeline capable of introducing external air into the cleaning chamber 10 and has an air intake valve 38 for controlling the intake of external air.
排气单元33为管道,与空气流驱动单元6相连通,能够将高温空气流排出,具有用于对高温空气流的排出进行控制的排气阀39。The exhaust unit 33 is a pipe, communicated with the air flow drive unit 6, capable of discharging the high temperature air flow, and has an exhaust valve 39 for controlling the discharge of the high temperature air flow.
本实施例一中,进气阀38、排气阀39以及回流阀37均为电控阀。In the first embodiment, the intake valve 38 , the exhaust valve 39 and the return valve 37 are all electrically controlled valves.
处理温度感应器40为感温器,设置在空气流输入单元9与清洗腔室10的交界区域内,能够感应进入清洗腔室10的高温空气流的温度作为处理温度。The processing temperature sensor 40 is a temperature sensor, which is arranged in the boundary area between the airflow input unit 9 and the cleaning chamber 10, and can sense the temperature of the high-temperature airflow entering the cleaning chamber 10 as the processing temperature.
第一辅助感温器41为感温器,设置在清洗腔室10内且靠近空气流输出单元11的位置,能够感应到经过颗粒过滤器后的空气流温度作为第一辅助温度。The first auxiliary temperature sensor 41 is a temperature sensor, which is arranged in the cleaning chamber 10 and close to the air flow output unit 11 , and can sense the temperature of the air flow passing through the particulate filter as the first auxiliary temperature.
第二辅助感温器42为感温器,设置在空气流输出单元11上,能够感应到经过颗粒过滤器后的空气流温度作为第二辅助温度。The second auxiliary temperature sensor 42 is a temperature sensor, which is arranged on the air flow output unit 11 and can sense the temperature of the air flow after passing through the particulate filter as the second auxiliary temperature.
控制装置4具有控制单元74、画面存储单元60、曲线存储单元61、型号输入单元62、加热曲线确定单元63、计时单元64、当前目标温度获取单元65、显示单元66、升温阶段结束判断单元67、高温维持阶段结束判断单元68、温度比较单元69、第一降温阶段结束判断单元70、第二降温阶段结束判断单元72、辅助温度均值计算单元73以及温度差值判断单元74。The control device 4 has a control unit 74, a picture storage unit 60, a curve storage unit 61, a model input unit 62, a heating curve determination unit 63, a timing unit 64, a current target temperature acquisition unit 65, a display unit 66, and a heating stage end judgment unit 67 , high temperature maintenance stage end judging unit 68, temperature comparison unit 69, first cooling stage ending judging unit 70, second cooling stage ending judging unit 72, auxiliary temperature average calculation unit 73 and temperature difference judging unit 74.
其中,控制单元74具有进气阀控制部743、回流阀控制部741、排气阀控制部744、加热控制部以及驱动控制部。Among them, the control unit 74 has an intake valve control unit 743 , a return valve control unit 741 , an exhaust valve control unit 744 , a heating control unit, and a drive control unit.
画面存储单元60存储有温度显示画面。The screen storage unit 60 stores a temperature display screen.
曲线存储单元61存储有不同颗粒过滤器的型号以及与该型号对应的加热处理曲线。The curve storage unit 61 stores different models of particulate filters and heat treatment curves corresponding to the models.
接下来以颗粒过滤器自动清洗设备自动清洗的过程为例,对上述各个单元以及各个部的功能进行具体说明。Next, taking the automatic cleaning process of the particle filter automatic cleaning equipment as an example, the functions of the above-mentioned units and parts will be described in detail.
在颗粒过滤器自动清洗设备自动清洗前,操作人员将需要清洗的颗粒过滤器放置在清洗腔室10内,并通过型号输入单元62输入需要清洗的颗粒过滤器的型号。Before automatic cleaning of the particle filter automatic cleaning device, the operator places the particle filter to be cleaned in the cleaning chamber 10 and inputs the model of the particle filter to be cleaned through the model input unit 62 .
本实施例一中,型号输入单元62为液晶显示屏,该液晶显示屏设置在颗粒过滤器清洗装置3上,操作人员在液晶显示屏上选择需要清洗的颗粒过滤器的型号。In the first embodiment, the model input unit 62 is a liquid crystal display, which is set on the particle filter cleaning device 3, and the operator selects the model of the particle filter to be cleaned on the liquid crystal display.
加热曲线确定单元63根据操作人员输入的型号从曲线存储单元61中确定对应的加热处理曲线,作为预定加热处理曲线。The heating curve determining unit 63 determines a corresponding heating treatment curve from the curve storage unit 61 according to the model input by the operator as a predetermined heating treatment curve.
当加热曲线确定单元63确定预定加热处理曲线时,控制单元74控制显示单元66就显示温度显示画面以及预定加热处理曲线。When the heating curve determination unit 63 determines the predetermined heating treatment curve, the control unit 74 controls the display unit 66 to display the temperature display screen and the predetermined heating treatment curve.
图3是本发明实施例一的预定加热处理曲线示意图。Fig. 3 is a schematic diagram of a predetermined heat treatment curve according to Embodiment 1 of the present invention.
如图3示,预定加热处理曲线包括升温阶段、高温维持阶段、第一降温阶段以及第二降温阶段。As shown in FIG. 3 , the predetermined heat treatment curve includes a temperature rising stage, a high temperature maintaining stage, a first temperature falling stage and a second temperature falling stage.
其中,升温阶段又包括第一升温子阶段、平稳子阶段以及第二升温子阶段。Wherein, the heating stage further includes a first heating sub-stage, a stable sub-stage and a second heating sub-stage.
第一升温子阶段中的起始温度为T 0,经过预热时间t 1加热后,升温至预热温度T 1,从而进入平稳子阶段;在平稳子阶段内,温度一直保持在预热温度T 1,直到经过平稳时间t 2后,进入第二升温子阶段;在第二升温子阶段中,经过升温时间t 3,温度从预热温度T 1升至清洗温度T 2,进而进入高温维持阶段。 The initial temperature in the first heating sub-stage is T 0 , after heating for the preheating time t 1 , the temperature is raised to the preheating temperature T 1 , thus entering the steady substage; in the steady substage, the temperature is kept at the preheating temperature T 1 , until the steady time t 2 passes, enter the second heating sub-stage; in the second heating sub-stage, after the heating time t 3 , the temperature rises from the preheating temperature T 1 to the cleaning temperature T 2 , and then enters the high temperature maintenance stage.
其中,预热时间t 1、平稳时间t 2以及升温时间t 3的总和为第一预定时间,第一预定时间为10min-20min,预热时间t 1为1min-5min,平稳时间t 2为3min-8min,起始温度T 0为25℃~100℃,预热温度T 1为250℃~350℃,清洗温度T 2为550℃~700℃。 Wherein, the sum of the preheating time t 1 , the steady time t 2 and the heating time t 3 is the first predetermined time, the first predetermined time is 10min-20min, the preheating time t 1 is 1min-5min, and the steady time t2 is 3min -8min, the initial temperature T 0 is 25°C to 100°C, the preheating temperature T 1 is 250°C to 350°C, and the cleaning temperature T 2 is 550°C to 700°C.
本实施例一中,预热时间t 1为3min,平稳时间t 2为5min,升温时间t 3为7min,起始温度T 0为室温,预热温度T 1为300℃,清洗温度T 2为600℃。 In this embodiment one, the preheating time t1 is 3min, the steady time t2 is 5min, the heating time t3 is 7min , the initial temperature T0 is room temperature, the preheating temperature T1 is 300°C, and the cleaning temperature T2 is 600°C.
在高温维持阶段内,温度一直保持在清洗温度T 2(即高温维持阶段时高温空气流被维持的温度),在经过清洗时间t 4(即高温维持阶段持续的时间)后,进入第一降温阶段。 In the high temperature maintenance stage, the temperature is kept at the cleaning temperature T2 ( i.e. the temperature at which the high temperature air flow is maintained during the high temperature maintenance stage), and after the cleaning time t4 ( i.e. the duration of the high temperature maintenance stage), enters the first temperature drop stage.
其中,清洗时间t 4为10min-20min。 Wherein, the cleaning time t4 is 10min - 20min.
本实施例一中,清洗时间t 4为15min。 In the first embodiment, the cleaning time t4 is 15 minutes.
在第一降温阶段内,经过预冷时间t 5,温度从清洗温度T 2降至预冷温度T 3,进而进入第二降温阶段。 In the first cooling stage, after the pre-cooling time t 5 , the temperature drops from the cleaning temperature T 2 to the pre-cooling temperature T 3 , and then enters the second cooling stage.
其中,预冷时间t 5为3min-7min,预冷温度T 3为450℃~500℃。 Among them, the pre-cooling time t 5 is 3min-7min, and the pre-cooling temperature T 3 is 450°C-500°C.
本实施例一中,预冷时间t 5为5min,预冷温度T 3为480℃。 In the first embodiment, the pre-cooling time t 5 is 5 minutes, and the pre-cooling temperature T 3 is 480°C.
在第二降温阶段内,经过冷却时间t 6,温度从预冷温度T 3降至取出温度T 4,从而颗粒过滤器能够被取出。 In the second cooling phase, the temperature drops from the precooling temperature T 3 to the removal temperature T 4 over a cooling time t 6 , so that the particle filter can be removed.
其中,冷却时间t 6为8min-15min,取出温度T 4为25℃~100℃。 Wherein, the cooling time t6 is 8min - 15min, and the take-out temperature T4 is 25 °C-100°C.
本实施例一中,冷却时间t 6为10min,取出温度T 4为室温。 In the first embodiment, the cooling time t6 is 10min, and the take - out temperature T4 is room temperature .
另外,当颗粒过滤器自动清洗设备对第一个颗粒过滤器进行清洗时,起始温度T 0为室温;当颗粒过滤器自动清洗设备连续工作,对第二个颗粒过滤器进行清洗时,起始温度T' 0为高于室温小于预冷温度。 In addition, when the particle filter automatic cleaning equipment cleans the first particle filter, the initial temperature T 0 is room temperature; when the particle filter automatic cleaning device works continuously to clean the second particle filter, the starting temperature The initial temperature T'0 is higher than room temperature and lower than the pre-cooling temperature.
在颗粒过滤器清洗装置3开始清洗时,控制单元74控制计时单元64开始计时从而实时获得当前处理时间。When the particle filter cleaning device 3 starts cleaning, the control unit 74 controls the timing unit 64 to start timing so as to obtain the current processing time in real time.
当前目标温度获取单元65根据当前处理时间在预定加热处理曲线上获取与当前处理时间对应的温度作为当前目标温度。The current target temperature acquiring unit 65 acquires a temperature corresponding to the current processing time on a predetermined heat treatment curve as the current target temperature according to the current processing time.
图4是本发明实施例一的预定加热处理曲线与实际加热处理曲线的对比图。Fig. 4 is a comparison chart between the predetermined heat treatment curve and the actual heat treatment curve in Example 1 of the present invention.
如图4所示,控制单元74从处理温度感应器40处实时获取处理温度分别作为当前处理温度,同时,显示单元66实时显示当前处理温度,便于操作人员时刻观察当前处理温度与当前目标温度之间的差异。As shown in Figure 4, the control unit 74 obtains the processing temperature from the processing temperature sensor 40 in real time as the current processing temperature respectively, and at the same time, the display unit 66 displays the current processing temperature in real time, so that the operator can always observe the difference between the current processing temperature and the current target temperature. difference between.
控制单元74控制温度比较单元69对当前处理温度以及当前目标温度的数值进行比较得到比较结果。The control unit 74 controls the temperature comparison unit 69 to compare the values of the current processing temperature and the current target temperature to obtain a comparison result.
控制单元74根据当前处理温度与当前目标温度之间的差异对进气阀38的开闭状态进行实时控制,从而使得各个当前处理温度所形成的实际加热处理曲线符合预定加热处理曲线。具体地:The control unit 74 controls the opening and closing state of the intake valve 38 in real time according to the difference between the current treatment temperature and the current target temperature, so that the actual heat treatment curve formed by each current treatment temperature conforms to the predetermined heat treatment curve. specifically:
在第一升温子阶段前(即计时单元64开始计时前),回流阀控制部741控制回流阀37开启,排气阀控制部744控制排气阀39关闭,驱动控制部控制空气流驱动单元6中的鼓风机13开始工作并保持在一定的功率,从而使得空气流能够从驱动管道14流至空气流回流单元7,进而依次流经加热单元8、空气流输入单元9、清洗腔室10、空气流输出单元11以及空气流驱动单元6形成循环流动。Before the first heating sub-stage (that is, before the timing unit 64 starts timing), the backflow valve control part 741 controls the backflow valve 37 to open, the exhaust valve control part 744 controls the exhaust valve 39 to close, and the drive control part controls the air flow drive unit 6 The blower 13 in the middle starts to work and maintains a certain power, so that the air flow can flow from the drive pipe 14 to the air flow return unit 7, and then flow through the heating unit 8, the air flow input unit 9, the cleaning chamber 10, the air The flow output unit 11 and the air flow driving unit 6 form a circulating flow.
同时,加热控制部控制加热单元8开始工作,保持一定的功率,对流经加热单元8的空气流加热,进气阀控制部743控制进气阀38关闭,从而断绝外部空气的通入,进一步使得高温空气流在循环流动中不断经过加热单元8的加热形成高温空气流。At the same time, the heating control part controls the heating unit 8 to start working, maintains a certain power, and heats the air flow passing through the heating unit 8. The air intake valve control part 743 controls the air intake valve 38 to close, thereby cutting off the access of external air, further making The high-temperature air flow is continuously heated by the heating unit 8 in the circulating flow to form a high-temperature air flow.
接下来,控制单元74控制升温阶段结束判断单元67依次判断当前处理时间是否到达第一升温子阶段的结束时间、是否到达平稳子阶段的结束时间以及是否到达第二升温子阶段的结束时间。Next, the control unit 74 controls the end judging unit 67 of the heating phase to determine whether the current processing time has reached the end time of the first heating sub-phase, whether it has reached the end time of the steady sub-phase, and whether it has reached the end time of the second heating sub-phase.
当升温阶段结束判断单元67判断当前处理时间到达第一升温子阶段的结束时间时,颗粒过滤器清洗过程从第一升温子阶段进入平稳子阶段,进气阀控制部743控制进气阀38增大开启程度,从而使得当前处理温度保持在预热温度T 1When the judging unit 67 of the end of the heating phase judges that the current processing time reaches the end time of the first heating sub-phase, the particulate filter cleaning process enters the stable sub-phase from the first heating sub-phase, and the intake valve control unit 743 controls the intake valve 38 to increase the temperature. The degree of opening is large, so that the current processing temperature is maintained at the preheating temperature T 1 .
当升温阶段结束判断单元67判断当前处理时间到达平稳子阶段的结束时间时,颗粒过滤器清洗过程从平稳子阶段进入第二升温子阶段,进气阀控制部743控制进气阀38减小开启程度,从而使得进入清洗腔室10内的冷空气变少,当前处理温度能够不断上升。When the judging unit 67 of the end of the heating stage judges that the current processing time reaches the end time of the stable sub-stage, the particle filter cleaning process enters the second heating sub-stage from the stable sub-stage, and the intake valve control unit 743 controls the intake valve 38 to decrease to open. To a certain extent, the cold air entering the cleaning chamber 10 becomes less, and the current processing temperature can continue to rise.
当升温阶段结束判断单元67判断当前处理时间到达第二升温子阶段的结束时间时,颗粒过滤器清洗过程从升温阶段进入高温维持阶段,进气阀控制部743控制进气阀38增大开启程度,从而使得当前处理温度保持在清洗温度T 2When the judging unit 67 judges that the current processing time reaches the end time of the second heating sub-phase, the particulate filter cleaning process enters the high temperature maintenance phase from the heating phase, and the intake valve control unit 743 controls the intake valve 38 to increase the opening degree. , so that the current processing temperature remains at the cleaning temperature T 2 .
进入高温维持阶段后,控制单元74控制高温维持阶段结束判断单元68判断当前处理时间是否达到高温维持阶段的结束时间。After entering the high temperature maintenance phase, the control unit 74 controls the high temperature maintenance phase end judging unit 68 to judge whether the current processing time reaches the end time of the high temperature maintenance phase.
当高温维持阶段结束判断单元68判断为是时,颗粒过滤器清洗过程从高温维持阶段进入第一降温阶段,加热控制部控制加热单元8停止处理,进气阀控制部743控制进气阀38增大开启程度。When the judgment unit 68 of the end of the high temperature maintenance phase judges yes, the particulate filter cleaning process enters the first cooling phase from the high temperature maintenance phase, the heating control unit controls the heating unit 8 to stop processing, and the intake valve control unit 743 controls the intake valve 38 to increase the temperature. Large opening degree.
除此之外,在高温维持阶段,控制单元74实时获取第一辅助感温器41感应到的温度作为第一当前辅助温度,并获取第二辅助感温器42感应到的温度作为第二当前辅助温度。In addition, in the high temperature maintenance stage, the control unit 74 obtains the temperature sensed by the first auxiliary temperature sensor 41 as the first current auxiliary temperature in real time, and obtains the temperature sensed by the second auxiliary temperature sensor 42 as the second current temperature. auxiliary temperature.
进一步地,控制单元74控制辅助温度均值计算单元73计算得到第一当前辅助温度与第二当前辅助温度的均值作为平均辅助温度。Further, the control unit 74 controls the average auxiliary temperature calculation unit 73 to calculate the average value of the first current auxiliary temperature and the second current auxiliary temperature as the average auxiliary temperature.
继而,控制单元74控制温度差值判断单元74判断当前处理温度与平均辅助温度之间的差值是否小于预定的温差阈值。Then, the control unit 74 controls the temperature difference judging unit 74 to judge whether the difference between the current processing temperature and the average auxiliary temperature is smaller than a predetermined temperature difference threshold.
当温度差值判断单元74判断为是时,控制单元74获取下一个第一当前辅助温度以及下一个第二当前辅助温度,进而控制辅助温度均值计算单元73进行计算,随后控制温度差值判断单元74进一步判断,不断循环,直到高温维持阶段结束判断单元68判断为达到高温维持阶段的结束时间。When the temperature difference judging unit 74 judges yes, the control unit 74 acquires the next first current auxiliary temperature and the next second current auxiliary temperature, and then controls the auxiliary temperature average calculation unit 73 to perform calculation, and then controls the temperature difference judging unit Step 74 is further judged, and the cycle continues until the end judging unit 68 of the high temperature maintenance phase judges that the end time of the high temperature maintenance phase has been reached.
当温度差值判断单元74判断为否时,驱动控制部控制空气流驱动单元6减弱驱动力,从而使得高温空气流速降低,此时,颗粒过滤器能够与高温空气流充分接触,颗粒过滤器上的油污与颗粒物的燃烧更加充分,提升了清洗效率。When the temperature difference judgment unit 74 judges no, the drive control unit controls the air flow drive unit 6 to weaken the driving force, thereby reducing the flow rate of the high-temperature air. At this time, the particle filter can fully contact with the high-temperature air flow, and the particle filter The combustion of oil and particles is more complete, which improves the cleaning efficiency.
第一降温阶段结束判断单元70判断当前处理时间是否达到第一降温阶段的结束时间。The end judging unit 70 of the first cooling stage judges whether the current processing time reaches the ending time of the first cooling stage.
进入第一降温阶段后,控制单元74控制第一降温阶段结束判断单元70判断当前处理时间是否达到第一降温阶段的结束时间。After entering the first cooling stage, the control unit 74 controls the end judging unit 70 of the first cooling stage to judge whether the current processing time reaches the end time of the first cooling stage.
当第一降温阶段结束判断单元70判断为达到第一降温阶段的结束时间时,颗粒过滤器清洗过程从第一降温阶段进入第二降温阶段,进气阀控制部743控制进气阀38完全打开,排气阀控制部744控制排气阀39打开,从而使得清洗腔室10内的高温空气流从空气流驱动单元6流至排气单元33,进而从颗粒过滤器清洗装置3排出。When the end judgment unit 70 of the first cooling stage judges that the end time of the first cooling stage is reached, the particulate filter cleaning process enters the second cooling stage from the first cooling stage, and the intake valve control unit 743 controls the intake valve 38 to fully open. The exhaust valve control unit 744 controls the exhaust valve 39 to open, so that the high-temperature air flow in the cleaning chamber 10 flows from the air flow driving unit 6 to the exhaust unit 33 , and then is discharged from the particle filter cleaning device 3 .
同时,回流阀控制部741控制回流阀37关闭,从而使得空气流回流单元7与加热单元8中的高温空气停留在这两个单元中并保持一定余温,便于加热单元8在下一次清洗过程中能够在余温的基础上对空气进行加热。At the same time, the backflow valve control part 741 controls the backflow valve 37 to close, so that the high-temperature air in the air flow backflow unit 7 and the heating unit 8 stays in these two units and maintains a certain residual temperature, which is convenient for the heating unit 8 in the next cleaning process. The air can be heated on the basis of residual temperature.
在上述处于升温阶段、高温维持阶段以及第一降温阶段时,当升温阶段结束判断单元67、高温维持阶段结束判断单元68以及第一降温阶段结束判断单元70判断为否时,进气阀控制部743根据比较结果对进气阀38进行反馈控制。即:During the above-mentioned temperature rise stage, high temperature maintenance stage and first temperature drop stage, when the end judgment unit 67 of the temperature rise stage, the end judgment unit 68 of the high temperature maintenance stage, and the end judgment unit 70 of the first temperature drop stage are judged to be negative, the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result. which is:
若比较结果为当前处理温度高于当前目标温度时,进气阀控制部743控制进气阀38增大开启程度,从而使得进入清洗腔室10内的冷空气增加,使得当前处理温度降低。If the comparison result is that the current processing temperature is higher than the current target temperature, the intake valve control unit 743 controls the intake valve 38 to increase the opening degree, thereby increasing the cold air entering the cleaning chamber 10 and reducing the current processing temperature.
若比较结果为当前处理温度低于当前目标温度时,进气阀控制部743控制进气阀38减小开启程度,从而使得进入清洗腔室10内的冷空气减少,使得当前处理温度升高。If the comparison result is that the current processing temperature is lower than the current target temperature, the intake valve control unit 743 controls the intake valve 38 to reduce the opening degree, thereby reducing the cold air entering the cleaning chamber 10 and increasing the current processing temperature.
通过上述实时反馈控制,可以使得由各个时刻的当前处理温度所形成的实际加热处理曲线符合理论加热处理曲线。Through the above-mentioned real-time feedback control, the actual heat treatment curve formed by the current treatment temperature at each moment can be made to conform to the theoretical heat treatment curve.
然后,控制单元74控制第二降温阶段结束判断单元72判断当前处理时间是否达到第二降温阶段的结束时间。Then, the control unit 74 controls the end judging unit 72 of the second cooling stage to judge whether the current processing time reaches the ending time of the second cooling stage.
当第二降温阶段结束判断单元72判断为没有达到第二降温阶段的结束时间时,进气阀控制部743控制进气阀38保持完全开启的状态,排气阀控制部744控制排气阀39保持完全打开的状态。When the second cooling stage end judging unit 72 judges that the end time of the second cooling stage has not been reached, the intake valve control unit 743 controls the intake valve 38 to maintain a fully open state, and the exhaust valve control unit 744 controls the exhaust valve 39 Leave it fully open.
当第二降温阶段结束判断单元72判断为达到第二降温阶段的结束时间时,颗粒过滤器 清洗结束,操作管理人员可以从颗粒过滤器清洗装置3中取出清洗完成的颗粒过滤器。When the judgment unit 72 of the end of the second cooling stage judges that the end time of the second cooling stage is reached, the cleaning of the particle filter is finished, and the operator and manager can take out the cleaned particle filter from the particle filter cleaning device 3 .
图5是本发明实施例一的颗粒过滤器自动清洗设备的工作过程流程图。Fig. 5 is a flow chart of the working process of the particle filter automatic cleaning device according to the first embodiment of the present invention.
如图5所示,颗粒过滤器自动清洗设备的工作过程包括如下步骤:As shown in Figure 5, the working process of the particle filter automatic cleaning equipment includes the following steps:
步骤S1,型号输入单元62让操作人员输入需要清洗的颗粒过滤器型号,然后进入步骤S2;Step S1, the model input unit 62 allows the operator to input the model of the particle filter to be cleaned, and then enters step S2;
步骤S2,加热曲线确定单元63根据操作人员输入的型号从曲线存储单元61中确定对应的加热处理曲线,作为预定加热处理曲线,然后进入步骤S3;Step S2, the heating curve determination unit 63 determines the corresponding heating treatment curve from the curve storage unit 61 according to the model input by the operator, as a predetermined heating treatment curve, and then enters step S3;
步骤S3,控制单元74控制相应单元设定为初始状态,即回流阀控制部741控制回流阀37开启,排气阀控制部744控制排气阀39关闭,驱动控制部控制空气流驱动单元6中的鼓风机13开始工作并保持在一定的功率,加热控制部控制加热单元8开始工作,进气阀控制部743控制进气阀38关闭,然后进入步骤S4;Step S3, the control unit 74 controls the corresponding units to be set to the initial state, that is, the backflow valve control part 741 controls the backflow valve 37 to open, the exhaust valve control part 744 controls the exhaust valve 39 to close, and the drive control part controls the air flow in the drive unit 6. The blower 13 starts to work and maintains a certain power, the heating control part controls the heating unit 8 to start working, the intake valve control part 743 controls the intake valve 38 to close, and then enters step S4;
步骤S4,计时单元64开始计时,然后进入步骤S5;In step S4, the timing unit 64 starts timing, and then enters step S5;
步骤S5,控制单元74从计时单元64获取当前处理时间,当前目标温度获取单元65根据当前处理时间在预定加热处理曲线上获取与当前处理时间对应的温度作为当前目标温度,同时,控制单元74从处理温度感应器40处实时获取处理温度分别作为当前处理温度,然后进入步骤S6;Step S5, the control unit 74 obtains the current processing time from the timing unit 64, and the current target temperature obtaining unit 65 obtains the temperature corresponding to the current processing time on the predetermined heat treatment curve according to the current processing time as the current target temperature. The processing temperature sensor 40 obtains the processing temperature in real time respectively as the current processing temperature, and then enters step S6;
步骤S6,控制单元74控制温度比较单元69对当前处理温度以及当前目标温度的数值进行比较得到比较结果,然后进入步骤S7;Step S6, the control unit 74 controls the temperature comparison unit 69 to compare the values of the current processing temperature and the current target temperature to obtain a comparison result, and then proceed to step S7;
步骤S7,控制单元74控制第一降温阶段结束判断单元70判断当前处理时间是否达到第一降温阶段的结束时间,判断为否时进入步骤S8,判断为是时进入步骤S9;Step S7, the control unit 74 controls the end judgment unit 70 of the first cooling stage to judge whether the current processing time has reached the end time of the first cooling stage, if it is judged to be no, enter step S8, and if it is judged to be yes, enter step S9;
步骤S8-1,进气阀控制部743根据比较结果控制进气阀38的增大或减小开启程度,从而使得各个当前处理温度所形成的曲线符合预定加热处理曲线,然后进入步骤S5;Step S8-1, the intake valve control unit 743 controls the increase or decrease of the opening degree of the intake valve 38 according to the comparison result, so that the curve formed by each current treatment temperature conforms to the predetermined heat treatment curve, and then enters step S5;
步骤S9,进气阀控制部743控制进气阀38完全打开,排气阀控制部744控制排气阀39打开,从而使得清洗腔室10内的高温空气流从空气流驱动单元6流至排气单元33,进而从颗粒过滤器清洗装置3排出,同时,回流阀控制部741控制回流阀37关闭,从而使得空气流回流单元7与加热单元8中的高温空气停留在这两个单元中并保持一定余温,然后进入步骤S10;In step S9, the intake valve control unit 743 controls the intake valve 38 to fully open, and the exhaust valve control unit 744 controls the exhaust valve 39 to open, so that the high-temperature air flow in the cleaning chamber 10 flows from the air flow drive unit 6 to the exhaust valve. The air unit 33 is then discharged from the particulate filter cleaning device 3. At the same time, the return valve control part 741 controls the return valve 37 to close, so that the high temperature air in the air flow return unit 7 and the heating unit 8 stays in these two units and Keep a certain residual temperature, and then enter step S10;
步骤S10,控制单元74控制第二降温阶段结束判断单元72判断当前处理时间是否达到第二降温阶段的结束时间,直到判断为是时进入步骤S11;Step S10, the control unit 74 controls the second cooling stage end judging unit 72 to judge whether the current processing time reaches the end time of the second cooling stage, until it is judged to be yes, enter step S11;
步骤S11,颗粒过滤器清洗结束,操作管理人员可以从颗粒过滤器清洗装置3中取出清洗完成的颗粒过滤器,然后进入结束状态。In step S11, the cleaning of the particulate filter is completed, and the operation and management personnel can take out the cleaned particulate filter from the particulate filter cleaning device 3, and then enter the end state.
实施例一作用与效果Embodiment one function and effect
根据本实施例一提供的一种颗粒过滤器自动清洗设备,由于处理温度感应器能够感应到进入清洗腔室的空气流的温度作为处理温度,进而控制装置基于处理温度以及预定加热处理曲线对进气阀、加热单元以及空气流驱动单元进行控制,从而使得处理温度符合预定加热处理曲线,因此,可以使得处理温度符合理论加热处理曲线,保证颗粒过滤器能够准确地按照预定加热处理曲线进行加热清洗,从而能够快速完成清洗,并且受热均匀,能够无损地清洗颗粒过滤器,具有较好的清洗效果。According to the automatic cleaning equipment for particle filters provided in the first embodiment, since the processing temperature sensor can sense the temperature of the air flow entering the cleaning chamber as the processing temperature, the control device further performs the processing based on the processing temperature and the predetermined heating processing curve. The air valve, heating unit and air flow driving unit are controlled so that the treatment temperature conforms to the predetermined heating treatment curve, so that the treatment temperature can conform to the theoretical heating treatment curve, ensuring that the particle filter can be heated and cleaned accurately according to the predetermined heating treatment curve , so that the cleaning can be completed quickly, and the heating is uniform, and the particle filter can be cleaned without damage, and has a good cleaning effect.
在实施例一中,由于第一辅助感温器41以及第二辅助感温器42,能够感应经过颗粒过滤器后的空气流温度,进而根据两处空气流温度的均值与当前处理温度之间的差值来确定是否需要控制空气流驱动单元6中的鼓风机13减弱驱动力,因此,可以避免因空气流流速太快而使得颗粒过滤器无法完全吸收感温空气流中的热能的问题,使得颗粒过滤器的清洗过程具有较高效率。In the first embodiment, because the first auxiliary temperature sensor 41 and the second auxiliary temperature sensor 42 can sense the temperature of the air flow after passing through the particle filter, and then according to the difference between the average value of the air flow temperature at the two places and the current processing temperature Determine whether it is necessary to control the blower 13 in the air flow driving unit 6 to weaken the driving force. Therefore, it is possible to avoid the problem that the particulate filter cannot fully absorb the heat energy in the temperature-sensitive air flow because the air flow velocity is too fast, so that The cleaning process of the particle filter has a high efficiency.
在实施例一中,由于型号输入单元62以及加热曲线确定单元63能够根据待清洗的颗粒过滤器的型号来确定对应的预定加热处理曲线,因此,可以适用于不同型号的颗粒过滤器。In the first embodiment, since the model input unit 62 and the heating curve determining unit 63 can determine the corresponding predetermined heating treatment curve according to the model of the particulate filter to be cleaned, it can be applied to different types of particulate filters.
在实施例一中,由于显示部实时显示当前处理温度以及预定加热处理曲线,因此,操作人员可以实时观察清洗过滤器的清洗阶段以及处理温度,如果发现异常情况,可以采取紧急措施。In the first embodiment, since the display part displays the current processing temperature and the predetermined heating processing curve in real time, the operator can observe the cleaning stage and processing temperature of the filter cleaning in real time, and take emergency measures if any abnormal situation is found.
<实施例二><Example 2>
为了便于表达,本实施例二中对于和实施例一相同的结构,给予相同的符号,并省略相同的说明。For the convenience of expression, in the second embodiment, the same structures as those in the first embodiment are given the same symbols, and the same descriptions are omitted.
实施例一中,在升温阶段、高温维持阶段以及第一降温阶段,进气阀控制部743根据比较结果对进气阀38进行反馈控制,从而使得当前处理温度符合当前目标温度。与之相比,本实施例二中,加热控制部根据比较结果对加热单元8进行反馈控制,从而使得当前处理温度符合当前目标温度。In Embodiment 1, in the temperature rising phase, high temperature maintenance phase and first cooling phase, the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature. In contrast, in the second embodiment, the heating control unit performs feedback control on the heating unit 8 according to the comparison result, so that the current processing temperature conforms to the current target temperature.
图6是本发明实施例二中颗粒过滤器自动清洗装置与控制装置的功能框图。Fig. 6 is a functional block diagram of the particle filter automatic cleaning device and the control device in the second embodiment of the present invention.
如图6所示,控制装置4’的控制单元74’具有与实施例一中存在不同控制功能的进气阀控制部742’和加热控制部744’。具体地:As shown in Fig. 6, the control unit 74' of the control device 4' has an intake valve control part 742' and a heating control part 744' having different control functions from those in the first embodiment. specifically:
在当前处理时间处于理论加热处理曲线的升温阶段以及高温维持阶段中,当升温阶段结束判断单元67以及高温维持阶段结束判断单元68判断为否时,加热控制部744’根据比较结果对加热单元8进行反馈控制,并根据实际温度变化速率对加热单元8进行补偿控制。即:When the current processing time is in the heating stage and the high temperature maintenance stage of the theoretical heat treatment curve, when the judgment unit 67 and the high temperature maintenance stage end judging unit 68 are judged to be negative, the heating control part 744′ will control the heating unit 8 according to the comparison result. Feedback control is performed, and compensation control is performed on the heating unit 8 according to the actual temperature change rate. which is:
当比较结果为当前处理温度高于当前目标温度时,加热控制部控制加热单元8降低功率,从而使得经过加热单元8加热后的高温空气流温度降低,使得当前处理温度降低。When the comparison result is that the current processing temperature is higher than the current target temperature, the heating control part controls the heating unit 8 to reduce the power, so that the temperature of the high-temperature air flow heated by the heating unit 8 decreases, so that the current processing temperature decreases.
当比较结果为当前处理温度低于当前目标温度时,加热控制部控制加热单元8提高功率,从而使得经过加热单元8加热后的高温空气流温度升高,使得当前处理温度升高。When the comparison result is that the current processing temperature is lower than the current target temperature, the heating control part controls the heating unit 8 to increase the power, so that the temperature of the high-temperature air flow heated by the heating unit 8 increases, so that the current processing temperature increases.
通过上述反馈控制以及补偿控制,即可仅通过对加热单元8的控制使得由各个时刻的当前处理温度所形成的实际加热处理曲线严格符合理论加热处理曲线。Through the above-mentioned feedback control and compensation control, the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve only by controlling the heating unit 8 .
在上述的升温阶段以及高温维持阶段,进气阀控制部742’始终控制进气阀38保持关闭。本实施例二中,在当前处理时间处于第一降温阶段时,加热控制部744’控制加热单元8关闭,进气阀控制部742’对进气阀进行反馈控制,该第一降温阶段中的第一降温阶段的反馈控制过程与实施例一中相同,在此不再赘述。In the above-mentioned temperature rising stage and high temperature maintaining stage, the intake valve control unit 742' always controls the intake valve 38 to keep closed. In the second embodiment, when the current processing time is in the first cooling stage, the heating control part 744' controls the heating unit 8 to close, and the intake valve control part 742' performs feedback control on the intake valve. The feedback control process in the first cooling stage is the same as that in Embodiment 1, and will not be repeated here.
图7是本发明实施例二中颗粒过滤器清洗步骤的流程图。Fig. 7 is a flowchart of cleaning steps of the particulate filter in the second embodiment of the present invention.
如图7所示,本实施例二的颗粒过滤器清洗步骤与实施例一的区别在于步骤S6与步骤S7之间具有额外的温度控制步骤,即:As shown in FIG. 7 , the difference between the particle filter cleaning step of the second embodiment and the first embodiment is that there is an additional temperature control step between step S6 and step S7, namely:
执行步骤S6后进入步骤S12-2;Enter step S12-2 after executing step S6;
步骤S12-2,高温维持阶段结束判断单元判断当前处理时间是否达到高温维持阶段的结束时间,若判断为否则进入步骤S13-2,若判断为是进入步骤S7;Step S12-2, the judging unit for the end of the high temperature maintenance phase judges whether the current processing time has reached the end time of the high temperature maintenance phase, if it is judged to be otherwise, go to step S13-2, if it is judged to be yes, go to step S7;
步骤S13-2,加热控制部744’根据比较结果控制加热单元8按照预定变化值增大或减小功率,然后进入步骤S5。In step S13-2, the heating control unit 744' controls the heating unit 8 to increase or decrease the power according to the predetermined change value according to the comparison result, and then enters step S5.
在上述过程中,在当前处理时间达到高温维持阶段的结束时间前(即当前处理时间处于理论加热处理曲线的升温阶段以及高温维持阶段),均通过加热控制部744’对加热单元8进行反馈控制和来使得当前处理温度符合理论加热处理曲线。在进入第一降温阶段后,则加热控制部744’控制加热单元8关闭,并由进气阀控制部742’对进气阀38进行反馈控制来使得当前处理温度符合理论加热处理曲线。In the above process, before the current processing time reaches the end time of the high-temperature maintenance stage (that is, the current processing time is in the heating-up stage and the high-temperature maintenance stage of the theoretical heating treatment curve), the heating unit 8 is feedback-controlled by the heating control part 744 ′ And to make the current treatment temperature conform to the theoretical heat treatment curve. After entering the first cooling stage, the heating control unit 744' controls the heating unit 8 to close, and the intake valve control unit 742' performs feedback control on the intake valve 38 so that the current treatment temperature conforms to the theoretical heating treatment curve.
实施例二作用与效果Embodiment two function and effect
在具有与实施例一相同的作用与效果的基础上,本实施例二中,由于是通过加热控制部根据比较结果以及实际温度变化速率控制加热单元的功率,从而实现仅对加热单元进行控制来使得当前处理温度符合理论加热处理曲线。On the basis of having the same function and effect as that of Embodiment 1, in Embodiment 2, the power of the heating unit is controlled by the heating control part according to the comparison result and the actual temperature change rate, so that only the heating unit is controlled. Make the current treatment temperature conform to the theoretical heat treatment curve.
<实施例三><Example Three>
为了便于表达,本实施例三中对于和实施例一相同的结构,给予相同的符号,并省略相同的说明。For the convenience of expression, in the third embodiment, the same structures as those in the first embodiment are given the same symbols, and the same descriptions are omitted.
实施例一中,在升温阶段、高温维持阶段以及第一降温阶段,进气阀控制部743根据比较结果对进气阀38进行反馈控制,从而使得当前处理部根据比较结果对进气阀38进行反馈控制,同时,驱动控制部根据比较结果对鼓风机13进行反馈控制,从而使得当前处理温度能够更快地符合当前目标温度。In Embodiment 1, in the heating up phase, high temperature maintaining phase and first cooling down phase, the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing unit performs a feedback control on the intake valve 38 according to the comparison result. Feedback control, at the same time, the drive control part performs feedback control on the blower 13 according to the comparison result, so that the current processing temperature can meet the current target temperature more quickly.
图8是本发明实施例三中颗粒过滤器自动清洗装置与控制装置的功能框图。Fig. 8 is a functional block diagram of the particle filter automatic cleaning device and the control device in the third embodiment of the present invention.
如图8所示,控制装置4”的控制单元74”具有与实施例一中存在不同控制功能的进气阀控制部742”和驱动控制部745”。具体地:As shown in FIG. 8 , the control unit 74 ″ of the control device 4 ″ has an intake valve control part 742 ″ and a drive control part 745 ″ that have different control functions from those in the first embodiment. specifically:
在当前处理时间处于理论加热处理曲线的升温阶段、高温维持阶段以及第一降温阶段中,当升温阶段结束判断单元、高温维持阶段结束判断单元以及第一降温阶段结束判断单元判断为否时,进气阀控制部742”和驱动控制部745”根据比较结果分别对进气阀38和鼓风机13进行反馈控制。即:When the current processing time is in the heating stage, high temperature maintenance stage and first cooling stage of the theoretical heating treatment curve, when the judgment unit for the end of the heating stage, the end judgment unit for the high temperature maintenance stage and the end judgment unit for the first cooling stage are judged as No, proceed The air valve control unit 742 ″ and the drive control unit 745 ″ respectively perform feedback control on the intake valve 38 and the blower 13 according to the comparison result. which is:
当比较结果为当前处理温度高于当前目标温度时,驱动控制部控制空气流驱动单元6中的鼓风机13增强驱动力,同时,进气阀控制部743控制进气阀38增大开启程度,从而使得当前处理温度降低地更快。When the comparison result is that the current processing temperature is higher than the current target temperature, the drive control part controls the blower 13 in the air flow drive unit 6 to increase the driving force, and at the same time, the intake valve control part 743 controls the intake valve 38 to increase the degree of opening, thereby Make the current processing temperature drop faster.
当比较结果为当前处理温度低于当前目标温度时,驱动控制部控制空气流驱动单元6中的鼓风机13减弱驱动力,同时,进气阀控制部743控制进气阀38减小开启程度,从而使得当前处理温度升高地更快。When the comparison result is that the current processing temperature is lower than the current target temperature, the drive control part controls the blower 13 in the air flow drive unit 6 to weaken the driving force, and at the same time, the intake valve control part 743 controls the intake valve 38 to reduce the opening degree, thereby Make the current processing temperature rise faster.
通过上述反馈控制,即可通过对进气阀38和鼓风机13的联合控制使得由各个时刻的当前处理温度所形成的实际加热处理曲线严格符合理论加热处理曲线。Through the above-mentioned feedback control, the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the intake valve 38 and the blower 13 .
图9是本发明实施例三中颗粒过滤器清洗步骤的流程图。Fig. 9 is a flow chart of cleaning steps of the particle filter in the third embodiment of the present invention.
如图9所示,本实施例三的颗粒过滤器清洗步骤与实施例一的区别在于步骤S8有所不 同,本实施例三的步骤S8-3具体如下:As shown in Figure 9, the difference between the particle filter cleaning steps of the third embodiment and the first embodiment is that step S8 is different, and the step S8-3 of the third embodiment is specifically as follows:
执行步骤S7后进入步骤S8-3;Enter step S8-3 after executing step S7;
步骤S8-3,进气阀控制部根据比较结果控制进气阀增大或减小开启程度,同时,驱动控制部根据比较结果控制鼓风机提升或降低驱动力,然后进入步骤S5.Step S8-3, the intake valve control part controls the intake valve to increase or decrease the opening degree according to the comparison result, and at the same time, the drive control part controls the blower to increase or decrease the driving force according to the comparison result, and then enters step S5.
实施例三作用与效果Embodiment three function and effect
在具有与实施例一相同的作用与效果的基础上,本实施例三中,由于是通过进气阀控制部以及驱动控制部根据比较结果来分别控制进气阀的开启程度以及鼓风机的功率,从而使得当前处理温度符合理论加热处理曲线。On the basis of having the same functions and effects as in Embodiment 1, in Embodiment 3, since the opening degree of the intake valve and the power of the blower are respectively controlled by the intake valve control unit and the drive control unit according to the comparison results, So that the current processing temperature conforms to the theoretical heating processing curve.
<实施例四><Example 4>
为了便于表达,本实施例四中对于和实施例一相同的结构,给予相同的符号,并省略相同的说明。For ease of expression, in the fourth embodiment, the same structures as those in the first embodiment are given the same symbols, and the same descriptions are omitted.
实施例一中,在升温阶段、高温维持阶段以及第一降温阶段,进气阀控制部743根据比较结果对进气阀38进行反馈控制,从而使得当前处理温度符合当前目标温度。与之相比,本实施例四中,不仅加热控制部根据比较结果对加热单元8进行反馈控制,同时,驱动控制部根据比较结果对空气流驱动单元6中鼓风机13进行反馈控制,从而使得当前处理温度更快速地符合当前目标温度。In Embodiment 1, in the temperature rising phase, high temperature maintenance phase and first cooling phase, the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature. In contrast, in the fourth embodiment, not only the heating control section performs feedback control on the heating unit 8 according to the comparison result, but also the drive control section performs feedback control on the blower 13 in the air flow drive unit 6 according to the comparison result, so that the current The process temperature more quickly matches the current target temperature.
图13是本发明实施例四中颗粒过滤器自动清洗装置与控制装置的功能框图。Fig. 13 is a functional block diagram of the particle filter automatic cleaning device and the control device in the fourth embodiment of the present invention.
如图10所示,控制装置4”'的控制单元74”'具有与实施例一中存在不同控制功能的加热控制部742”'和驱动控制部745”'。具体地:As shown in Fig. 10, the control unit 74"' of the control device 4"' has a heating control part 742"' and a drive control part 745"' which have different control functions from those in the first embodiment. specifically:
在当前处理时间处于理论加热处理曲线的升温阶段、高温维持阶段以及第一降温阶段中,当升温阶段结束判断单元、高温维持阶段结束判断单元以及第一降温阶段结束判断单元判断为否时,加热控制部742”'和驱动控制部745”'根据比较结果分别对加热单元8和鼓风机13进行反馈控制。即:When the current processing time is in the heating stage, high temperature maintenance stage and first cooling stage of the theoretical heating treatment curve, when the judgment unit for the end of the heating stage, the end judgment unit for the high temperature maintenance stage and the end judgment unit for the first cooling stage are judged as No, heat The control unit 742''' and the drive control unit 745''' respectively perform feedback control on the heating unit 8 and the blower 13 according to the comparison result. which is:
当比较结果为当前处理温度高于当前目标温度时,驱动控制部745”'控制空气流驱动单元6中的鼓风机13增强驱动力,同时,加热控制部742”'控制加热单元降低功率,从而使得当前处理温度降低地更快。When the comparison result is that the current processing temperature is higher than the current target temperature, the drive control part 745"' controls the blower 13 in the air flow drive unit 6 to increase the driving force, and at the same time, the heating control part 742"' controls the heating unit to reduce the power, so that The current process temperature is lowered faster.
当比较结果为当前处理温度低于当前目标温度时,驱动控制部745”'控制空气流驱动单元6中的鼓风机13减弱驱动力,同时,加热控制部742”'控制加热单元提高功率,从而使得当前处理温度升高地更快。When the comparison result is that the current processing temperature is lower than the current target temperature, the drive control part 745"' controls the blower 13 in the air flow drive unit 6 to weaken the driving force, and at the same time, the heating control part 742"' controls the heating unit to increase the power, so that The current process temperature rises faster.
通过上述反馈控制,即可通过对加热单元和鼓风机的联合控制使得由各个时刻的当前处理温度所形成的实际加热处理曲线严格符合理论加热处理曲线。Through the above-mentioned feedback control, the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the heating unit and the blower.
在上述的升温阶段以及高温维持阶段,进气阀控制部742”'始终控制进气阀38保持关闭。本实施例四中,在当前处理时间处于第一降温阶段时,加热控制部744”'控制加热单元8关闭,进气阀控制部742”'对进气阀进行反馈控制,该第一降温阶段中的第一降温阶段的反馈控制过程与实施例一中相同,在此不再赘述。In the above-mentioned heating up stage and high temperature maintaining stage, the intake valve control part 742"' always controls the intake valve 38 to keep closed. In the fourth embodiment, when the current processing time is in the first temperature drop stage, the heating control part 744"' The heating unit 8 is controlled to be turned off, and the intake valve control unit 742"' performs feedback control on the intake valve. The feedback control process of the first cooling stage in the first cooling stage is the same as that in Embodiment 1, and will not be repeated here.
图11是本发明实施例四中颗粒过滤器清洗步骤的流程图。Fig. 11 is a flow chart of cleaning steps of the particulate filter in Embodiment 4 of the present invention.
如图11所示,本实施例四的颗粒过滤器清洗步骤与实施例一的区别在于步骤S8有所不同,本实施例三的步骤S8-4具体如下:As shown in Figure 11, the difference between the cleaning steps of the particle filter in the fourth embodiment and the first embodiment is that step S8 is different, and the step S8-4 in the third embodiment is as follows:
执行步骤S7后进入步骤S8-4;Enter step S8-4 after executing step S7;
步骤S8-4,加热控制部根据比较结果控制加热单元提高或降低功率,同时,驱动控制部根据比较结果控制鼓风机提升或降低驱动力,然后进入步骤S5.In step S8-4, the heating control part controls the heating unit to increase or decrease the power according to the comparison result, and at the same time, the drive control part controls the blower to increase or decrease the driving force according to the comparison result, and then enters step S5.
实施例四作用与效果Embodiment four function and effect
在具有与实施例一相同的作用与效果的基础上,本实施例四中,由于是通过加热控制部以及驱动控制部根据比较结果来分别控制加热单元的功率以及鼓风机的驱动力,从而使得当前处理温度更快地符合理论加热处理曲线。On the basis of having the same action and effect as that of Embodiment 1, in this Embodiment 4, the power of the heating unit and the driving force of the blower are respectively controlled by the heating control part and the drive control part according to the comparison results, so that the current The treatment temperature more quickly conforms to the theoretical heat treatment curve.
<实施例五><Embodiment 5>
为了便于表达,本实施例五中对于和实施例一相同的结构,给予相同的符号,并省略相同的说明。For the convenience of expression, in the fifth embodiment, the same structures as those in the first embodiment are given the same symbols, and the same descriptions are omitted.
实施例一中,在升温阶段、高温维持阶段以及第一降温阶段,进气阀控制部743根据比较结果对进气阀38进行反馈控制,从而使得当前处理温度符合当前目标温度。与之相比,本实施例五中,进气阀控制部743、驱动控制部以及加热控制部同时根据比较结果对对应的进气阀38、空气流驱动单元6中的鼓风机13以及加热单元8进行反馈控制,从而使得当前处理温度符合当前目标温度。In Embodiment 1, in the temperature rising phase, high temperature maintenance phase and first cooling phase, the intake valve control unit 743 performs feedback control on the intake valve 38 according to the comparison result, so that the current processing temperature conforms to the current target temperature. In contrast, in the fifth embodiment, the intake valve control unit 743, the drive control unit, and the heating control unit simultaneously control the corresponding intake valve 38, the blower 13 in the air flow drive unit 6, and the heating unit 8 according to the comparison results. Feedback control is performed so that the current processing temperature conforms to the current target temperature.
图12是本发明实施例无中颗粒过滤器自动清洗装置与控制装置的功能框图。Fig. 12 is a functional block diagram of an automatic cleaning device and a control device without a medium particle filter according to an embodiment of the present invention.
如图12所示,控制装置4””的控制单元74””具有与实施例一中存在不同控制功能的进气阀控制部743””、加热控制部742””和驱动控制部745””。具体地:As shown in Figure 12, the control unit 74"" of the control device 4"" has an intake valve control part 743"", a heating control part 742"" and a drive control part 745"" that have different control functions from those in the first embodiment. . specifically:
在当前处理时间处于理论加热处理曲线的升温阶段、高温维持阶段以及第一降温阶段中,当升温阶段结束判断单元、高温维持阶段结束判断单元以及第一降温阶段结束判断单元判断为否时,进气阀控制部743””、加热控制部742””和驱动控制部745””根据比较结果分别对进气阀、加热单元8和鼓风机13进行反馈控制。即:When the current processing time is in the heating stage, high temperature maintenance stage and first cooling stage of the theoretical heating treatment curve, when the judgment unit for the end of the heating stage, the end judgment unit for the high temperature maintenance stage and the end judgment unit for the first cooling stage are judged as No, proceed The air valve control part 743"", the heating control part 742"" and the drive control part 745"" respectively perform feedback control on the intake valve, the heating unit 8 and the blower 13 according to the comparison results. which is:
当比较结果为当前处理温度高于当前目标温度时,进气阀控制部743””控制进气阀增大开启程度,驱动控制部745””控制空气流驱动单元6中的鼓风机13增强驱动力,同时,加热控制部742””控制加热单元降低功率,从而使得当前处理温度降低地更快。When the comparison result is that the current processing temperature is higher than the current target temperature, the intake valve control part 743"" controls the intake valve to increase the opening degree, and the drive control part 745"" controls the blower 13 in the air flow drive unit 6 to increase the driving force , at the same time, the heating control unit 742"" controls the heating unit to reduce the power, so that the current processing temperature decreases faster.
当比较结果为当前处理温度低于当前目标温度时,进气阀控制部743””控制进气阀减小开启程度,驱动控制部745””控制空气流驱动单元6中的鼓风机13减弱驱动力,同时,加热控制部742””控制加热单元提高功率,从而使得当前处理温度升高地更快。When the comparison result is that the current processing temperature is lower than the current target temperature, the intake valve control part 743"" controls the intake valve to reduce the opening degree, and the drive control part 745"" controls the blower 13 in the air flow drive unit 6 to weaken the driving force , at the same time, the heating control unit 742"" controls the heating unit to increase the power, so that the current processing temperature rises faster.
通过上述反馈控制,即可通过对加热单元和鼓风机的联合控制使得由各个时刻的当前处理温度所形成的实际加热处理曲线严格符合理论加热处理曲线。Through the above-mentioned feedback control, the actual heat treatment curve formed by the current treatment temperature at each moment can strictly conform to the theoretical heat treatment curve through the combined control of the heating unit and the blower.
图13是本发明实施例五中颗粒过滤器清洗步骤的流程图。Fig. 13 is a flow chart of cleaning steps of the particulate filter in Embodiment 5 of the present invention.
如图13所示,本实施例五的颗粒过滤器清洗步骤与实施例一的区别在于步骤S8有所不同,本实施例五的步骤S8-5具体如下:As shown in Figure 13, the difference between the cleaning steps of the particle filter in the fifth embodiment and the first embodiment is that step S8 is different, and the steps S8-5 in the fifth embodiment are as follows:
执行步骤S7后进入步骤S8-5;Enter step S8-5 after executing step S7;
步骤S8-5,进气阀控制部743””控制进气阀增大或减小开启程度,加热控制部根据比较结果控制加热单元提高或降低功率,同时,驱动控制部根据比较结果控制鼓风机提升或降低驱动力,然后进入步骤S5。Step S8-5, the intake valve control part 743"" controls the intake valve to increase or decrease the opening degree, the heating control part controls the heating unit to increase or decrease the power according to the comparison result, and at the same time, the drive control part controls the blower to increase or decrease the power according to the comparison result Or reduce the driving force, and then go to step S5.
实施例五作用与效果Embodiment five function and effect
在具有与实施例一相同的作用与效果的基础上,本实施例五中,由于是通过进气阀控制部、加热控制部以及驱动控制部根据比较结果来分别控制进气阀的开启程度、加热单元的功率以及鼓风机的驱动力,从而使得当前处理温度更迅速地符合理论加热处理曲线。On the basis of having the same functions and effects as those of Embodiment 1, in Embodiment 5, the opening degree of the intake valve, The power of the heating unit and the driving force of the blower make the current processing temperature conform to the theoretical heating processing curve more quickly.
<变形例><Modification>
为了便于表达,本变形例中对于和实施例一相同的结构,给予相同的符号,并省略相同的说明。For ease of expression, in this modified example, the same structures as those in the first embodiment are given the same symbols, and the same descriptions are omitted.
实施例一中,升温阶段包括第一升温子阶段、平稳子阶段以及第二升温子阶段。与之相比,本变形例中,升温阶段不包括子阶段,为一段曲线(如图14所示)。In the first embodiment, the heating phase includes a first heating sub-phase, a steady sub-phase and a second heating sub-phase. In contrast, in this modified example, the heating stage does not include sub-stages, and is a curve (as shown in FIG. 14 ).
图14中,在预定加热处理曲线的升温阶段中,空气流在第一预定时间t1(t1=15min)内按照预定的升温曲线由初始温度T0(T0为室温)持续升温至清洗温度T2(T2=600℃),该升温曲线的升温速率逐渐降低。In Fig. 14, in the heating stage of the predetermined heating treatment curve, the air flow continues to heat up from the initial temperature T0 (T0 is room temperature) to the cleaning temperature T2 (T2) according to the predetermined heating curve within the first predetermined time t1 (t1=15min). =600°C), the heating rate of this heating curve gradually decreases.
预定加热处理曲线的高温维持阶段、第一降温阶段以及第二降温阶段与实施例一相同,在此不再赘述。The high temperature maintenance stage, the first temperature drop stage and the second temperature drop stage of the predetermined heat treatment curve are the same as those in Embodiment 1, and will not be repeated here.
变形例作用与效果Actions and Effects of Modifications
在具有与实施例一、实施例二、实施例三、实施例四以及实施例五相同的作用与效果的基础上,本变形例一中,由于在升温阶段将空气流按照预定的升温曲线由初始温度室温在第一预定时间15min内持续升温至清洗温度600℃,并且,升温曲线的升温速率逐渐降低。因此,相对于实施例一可以更快速地使得空气流的温度到达清洗温度,进一步地减少了清洗过程所耗费的时间。On the basis of having the same functions and effects as those of Embodiment 1, Embodiment 2, Embodiment 3, Embodiment 4 and Embodiment 5, in this Modification 1, since the air flow is changed from The initial temperature room temperature continues to rise to the cleaning temperature of 600° C. within the first predetermined time of 15 minutes, and the temperature rise rate of the temperature rise curve gradually decreases. Therefore, compared with Embodiment 1, the temperature of the air flow can reach the cleaning temperature more quickly, further reducing the time spent in the cleaning process.
上述实施例一、实施例二、实施例三、实施例四、实施例五以及变形例仅用于举例说明本发明的具体实施方式,而本发明不限于上述实施例一的描述范围。The above-mentioned embodiment 1, embodiment 2, embodiment 3, embodiment 4, embodiment 5 and modification examples are only used to illustrate the specific implementation of the present invention, and the present invention is not limited to the description scope of the above-mentioned embodiment 1.
在实施例一、实施例二、实施例三、实施例四、实施例五以及变形例中,第一辅助感温器41以及第二辅助感温器42为感温器,能够感应经过颗粒过滤器后的空气流温度。在本发明的其他方案中,也可以通过一个设置在清洗腔室10内或设置在空气流输出单元11上的辅助感温器来感应经过颗粒过滤器后的空气流温度,进而温度差值判断单元74直接判断当前处理温度与该辅助感温器感应到的空气流温度之间的差值是否小于预定的温度阈值。In Embodiment 1, Embodiment 2, Embodiment 3, Embodiment 4, Embodiment 5, and modifications, the first auxiliary temperature sensor 41 and the second auxiliary temperature sensor 42 are temperature sensors that can sense particles filtered through Airflow temperature behind the device. In other solutions of the present invention, an auxiliary temperature sensor arranged in the cleaning chamber 10 or on the air flow output unit 11 can also be used to sense the temperature of the air flow after passing through the particle filter, and then judge the temperature difference The unit 74 directly judges whether the difference between the current processing temperature and the air flow temperature sensed by the auxiliary temperature sensor is smaller than a predetermined temperature threshold.
在实施例一、实施例二、实施例三、实施例四、实施例五以及变形例中,型号输入单元62为设置在颗粒过滤器清洗装置3上的液晶显示屏。在本发明的其他方案中,型号输入单元62可以为移动终端,同时,控制装置4上还有通信单元,操作人员在移动终端上输入待清洗的颗粒过滤器的型号后,移动终端将输入的型号发送至控制装置4,通信单元接收到输入的型号,进而加热曲线确定单元63确定预定加热处理曲线。In Embodiment 1, Embodiment 2, Embodiment 3, Embodiment 4, Embodiment 5 and modifications, the model input unit 62 is a liquid crystal display provided on the particle filter cleaning device 3 . In other schemes of the present invention, the model input unit 62 can be a mobile terminal. At the same time, there is also a communication unit on the control device 4. After the operator inputs the model of the particle filter to be cleaned on the mobile terminal, the mobile terminal will input the The model is sent to the control device 4, and the communication unit receives the input model, and then the heating curve determining unit 63 determines a predetermined heating treatment curve.

Claims (10)

  1. 一种颗粒过滤器自动清洗设备,用于对颗粒过滤器进行加热清洗,其特征在于,包括:An automatic cleaning device for a particle filter, used for heating and cleaning the particle filter, characterized in that it includes:
    颗粒过滤器清洗装置,用于对所述颗粒过滤器进行清洗;以及a particulate filter cleaning device for cleaning the particulate filter; and
    控制装置,用于对所述颗粒过滤器清洗装置的运行进行控制,a control device for controlling the operation of the particle filter cleaning device,
    其中,所述颗粒过滤器清洗装置包括:Wherein, the particle filter cleaning device includes:
    清洗腔室,用于放置所述颗粒过滤器;a cleaning chamber for housing the particle filter;
    加热单元,用于对空气流进行加热;a heating unit for heating the air stream;
    空气流驱动单元,用于对所述空气流提供流动的驱动力;an air flow driving unit, configured to provide a driving force for the air flow;
    进气单元,用于向所述清洗腔室通入外部空气,具有用于对所述外部空气的通入进行控制的进气阀;以及an intake unit for introducing external air into the cleaning chamber, having an intake valve for controlling the intake of the external air; and
    处理温度感应器,用于感应进入所述清洗腔室的所述空气流的温度作为处理温度,a process temperature sensor for sensing the temperature of the air flow entering the cleaning chamber as a process temperature,
    所述控制装置基于所述处理温度以及预定加热处理曲线对所述进气阀、所述加热单元以及所述空气流驱动单元进行控制,从而使得所述处理温度符合所述预定加热处理曲线。The control device controls the intake valve, the heating unit, and the air flow driving unit based on the treatment temperature and a predetermined heat treatment curve, so that the treatment temperature conforms to the predetermined heat treatment curve.
  2. 根据权利要求1所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 1, characterized in that:
    其中,所述颗粒过滤器清洗装置还包括空气流输入单元,用于把所述加热单元加热后形成的高温空气流输入至所述清洗腔室,Wherein, the particulate filter cleaning device further includes an airflow input unit, configured to input the high-temperature airflow formed by heating the heating unit into the cleaning chamber,
    所述处理温度感应器设置在所述空气流输入单元与所述清洗腔室的交界区域内,The processing temperature sensor is disposed in a boundary area between the air flow input unit and the cleaning chamber,
    所述控制装置具有计时单元、当前目标温度获取单元、温度比较单元以及控制单元,The control device has a timing unit, a current target temperature acquisition unit, a temperature comparison unit and a control unit,
    所述控制单元在所述颗粒过滤器清洗装置开始清洗时,控制所述计时单元开始计时从而实时获得当前处理时间,When the particle filter cleaning device starts to clean, the control unit controls the timing unit to start timing so as to obtain the current processing time in real time,
    所述当前目标温度获取单元根据所述当前处理时间在所述预定加热处理曲线上获取与所述当前处理时间对应的温度作为当前目标温度,The current target temperature acquisition unit acquires a temperature corresponding to the current treatment time on the predetermined heating treatment curve as the current target temperature according to the current treatment time,
    所述控制单元从所述处理温度感应器处实时获取所述处理温度分别作为当前处理温度,并控制所述温度比较单元对所述当前处理温度以及所述当前目标温度的数值进行比较得到比较结果,The control unit obtains the processing temperature from the processing temperature sensor in real time as the current processing temperature, and controls the temperature comparison unit to compare the current processing temperature and the current target temperature to obtain a comparison result ,
    所述控制单元根据所述比较结果对所述进气阀、所述加热单元以及所述空气流驱动单元中的至少一个的工作状态进行控制,从而使得各个所述当前处理温度所形成的实际加热处理曲线符合所述预定加热处理曲线。The control unit controls the working state of at least one of the intake valve, the heating unit and the air flow driving unit according to the comparison result, so that the actual heating formed by each of the current processing temperatures The treatment profile conforms to the predetermined heat treatment profile.
  3. 根据权利要求2所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 2, characterized in that:
    其中,所述控制单元具有进气阀控制部,Wherein, the control unit has an intake valve control unit,
    当所述比较结果为所述当前处理温度高于所述当前目标温度时,所述进气阀控制部控制所述进气阀增大开启程度,从而使得所述当前处理温度降低,When the comparison result is that the current processing temperature is higher than the current target temperature, the intake valve control unit controls the intake valve to increase the opening degree, thereby reducing the current processing temperature,
    当所述比较结果为所述当前处理温度低于所述当前目标温度时,所述进气阀控制部控制所述进气阀减小开启程度,从而使得所述当前处理温度升高。When the comparison result is that the current processing temperature is lower than the current target temperature, the intake valve control unit controls the intake valve to reduce the opening degree, so that the current processing temperature increases.
  4. 根据权利要求2所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 2, characterized in that:
    其中,所述控制单元具有加热控制部,Wherein, the control unit has a heating control unit,
    当所述比较结果为所述当前处理温度高于所述当前目标温度时,所述加热控制部控制所述加热单元降低功率,从而使得所述当前处理温度降低,When the comparison result is that the current processing temperature is higher than the current target temperature, the heating control part controls the heating unit to reduce power, thereby reducing the current processing temperature,
    当所述比较结果为所述当前处理温度低于所述当前目标温度时,所述加热控制部控制所述加热单元提高功率,从而使得所述当前处理温度升高。When the comparison result is that the current processing temperature is lower than the current target temperature, the heating control part controls the heating unit to increase power, so that the current processing temperature increases.
  5. 根据权利要求2所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 2, characterized in that:
    其中,所述控制单元具有驱动控制部,Wherein, the control unit has a drive control unit,
    当所述比较结果为所述当前处理温度高于所述当前目标温度时,所述驱动控制部控制所述空气流驱动单元增强所述驱动力,从而使得所述当前处理温度降低,When the comparison result is that the current processing temperature is higher than the current target temperature, the driving control part controls the air flow driving unit to increase the driving force, thereby reducing the current processing temperature,
    当所述比较结果为所述当前处理温度低于所述当前目标温度时,所述驱动控制部控制所述空气流驱动单元减弱所述驱动力,从而使得所述当前处理温度升高。When the comparison result is that the current processing temperature is lower than the current target temperature, the driving control part controls the air flow driving unit to weaken the driving force, so that the current processing temperature increases.
  6. 根据权利要求2所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 2, characterized in that:
    其中,所述颗粒过滤器清洗装置还包括用于把所述清洗腔室内的所述高温空气流进行输出的空气流输出单元以及设置在所述清洗腔室内或所述空气流输出单元上的辅助感温器,Wherein, the particle filter cleaning device further includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber and an auxiliary air flow output unit arranged in the cleaning chamber or on the air flow output unit. temperature sensor,
    所述控制装置还具有温度差值判断单元,The control device also has a temperature difference judgment unit,
    所述控制单元具有驱动控制部,The control unit has a drive control unit,
    所述控制单元实时获取所述辅助感温器感应到的温度作为当前辅助温度,并控制所述温度差值判断单元判断所述当前处理温度与所述当前辅助温度之间的差值是否小于预定的温 差阈值,The control unit acquires the temperature sensed by the auxiliary temperature sensor in real time as the current auxiliary temperature, and controls the temperature difference judgment unit to judge whether the difference between the current processing temperature and the current auxiliary temperature is less than a predetermined The temperature difference threshold,
    所述驱动控制部在所述温度差值判断单元判断为否时控制所述空气流驱动单元减弱所述驱动力。The drive control unit controls the airflow drive unit to weaken the drive force when the temperature difference determination unit determines No.
  7. 根据权利要求2所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 2, characterized in that:
    其中,所述颗粒过滤器清洗装置还包括用于把所述清洗腔室内的所述高温空气流进行输出的空气流输出单元、设置在所述清洗腔室内的第一辅助感温器以及设置在所述空气流输出单元上的第二辅助感温器,Wherein, the particulate filter cleaning device further includes an air flow output unit for outputting the high-temperature air flow in the cleaning chamber, a first auxiliary temperature sensor disposed in the cleaning chamber, and a first auxiliary temperature sensor disposed in the cleaning chamber. a second auxiliary temperature sensor on the air flow output unit,
    所述控制装置还具有辅助温度均值计算单元以及温度差值判断单元,The control device also has an auxiliary temperature average calculation unit and a temperature difference judgment unit,
    所述控制单元具有驱动控制部,The control unit has a drive control unit,
    所述控制单元实时获取所述第一辅助感温器感应到的温度作为第一当前辅助温度,获取所述第二辅助感温器感应到的温度作为第二当前辅助温度,并控制所述辅助温度均值计算单元计算得到所述第一当前辅助温度与所述第二当前辅助温度的均值作为平均辅助温度,The control unit acquires the temperature sensed by the first auxiliary temperature sensor as the first current auxiliary temperature in real time, obtains the temperature sensed by the second auxiliary temperature sensor as the second current auxiliary temperature, and controls the auxiliary The average temperature calculation unit calculates the average value of the first current auxiliary temperature and the second current auxiliary temperature as the average auxiliary temperature,
    所述控制单元控制所述温度差值判断单元判断所述当前处理温度与所述平均辅助温度之间的差值是否小于预定的温差阈值,The control unit controls the temperature difference judgment unit to judge whether the difference between the current processing temperature and the average auxiliary temperature is smaller than a predetermined temperature difference threshold,
    所述驱动控制部在所述温度差值判断单元判断为否时控制所述空气流驱动单元减弱所述驱动力。The drive control unit controls the airflow drive unit to weaken the drive force when the temperature difference determination unit determines No.
  8. 根据权利要求3所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 3, characterized in that:
    其中,所述控制装置还具有高温维持阶段结束判断单元以及第一降温阶段结束判断单元,Wherein, the control device also has a judging unit for the end of the high temperature maintenance phase and a judging unit for the end of the first cooling phase,
    所述控制单元包括进气阀控制部、排气阀控制部、回流阀控制部、加热控制部以及驱动控制部,The control unit includes an intake valve control unit, an exhaust valve control unit, a return valve control unit, a heating control unit and a drive control unit,
    所述颗粒过滤器清洗装置还包括:The particle filter cleaning device also includes:
    排气单元,用于将所述高温空气流排出,具有用于对所述高温空气流的排出进行控制的排气阀,an exhaust unit for discharging the high-temperature air flow, having an exhaust valve for controlling the discharge of the high-temperature air flow,
    空气流回流单元,把来自于所述空气流输出单元的所述高温空气流进行回流使得所述高温空气流循环流动,具有用于对所述高温空气流的回流进行控制的回流阀,an air flow recirculation unit for recirculating the high-temperature air flow from the air flow output unit to circulate the high-temperature air flow, having a return valve for controlling the reflow of the high-temperature air flow,
    所述预定加热处理曲线至少包括高温维持阶段、第一降温阶段以及第二降温阶段,The predetermined heat treatment curve includes at least a high temperature maintenance stage, a first temperature drop stage and a second temperature drop stage,
    所述高温维持阶段时所述高温空气流被维持的温度为550℃~700℃,所述高温维持阶段持续的时间为5min-30min,During the high temperature maintenance stage, the temperature at which the high temperature air flow is maintained is 550° C. to 700° C., and the duration of the high temperature maintenance stage is 5 minutes to 30 minutes.
    所述高温维持阶段结束判断单元判断所述当前处理时间是否达到所述高温维持阶段的结束时间,The high temperature maintenance phase end judging unit judges whether the current processing time reaches the end time of the high temperature maintenance phase,
    当所述高温维持阶段结束判断单元判断为是时,所述加热控制部控制所述加热单元停止处理,所述进气阀控制部控制所述进气阀增大开启程度,When the determination unit of the high temperature maintenance stage ends judges yes, the heating control unit controls the heating unit to stop processing, the intake valve control unit controls the intake valve to increase the opening degree,
    所述第一降温阶段结束判断单元判断所述当前处理时间是否达到所述第一降温阶段的结束时间,The first cooling stage end judging unit judges whether the current processing time reaches the end time of the first cooling stage,
    当所述第一降温阶段结束判断单元判断判断为是时,所述进气阀控制部控制所述进气阀完全打开,所述排气阀控制部控制所述排气阀打开,同时,所述回流阀控制部控制所述回流阀关闭。When the first cooling stage end judging unit judges yes, the intake valve control unit controls the intake valve to fully open, the exhaust valve control unit controls the exhaust valve to open, and at the same time, the The backflow valve control unit controls the backflow valve to close.
  9. 根据权利要求1所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 1, characterized in that:
    其中,所述控制装置还具有曲线存储单元、型号输入单元以及加热曲线确定单元,Wherein, the control device also has a curve storage unit, a model input unit and a heating curve determination unit,
    所述曲线存储单元存储有不同颗粒过滤器的型号以及与该型号对应的加热处理曲线,The curve storage unit stores models of different particulate filters and heat treatment curves corresponding to the models,
    所述型号输入单元用于让操作人员输入需要清洗的颗粒过滤器的型号,The model input unit is used to allow the operator to input the model of the particulate filter to be cleaned,
    所述加热曲线确定单元根据输入的所述型号从所述曲线存储单元中确定对应的加热处理曲线,作为所述预定加热处理曲线。The heating curve determining unit determines a corresponding heating treatment curve from the curve storage unit according to the input model as the predetermined heating treatment curve.
  10. 根据权利要求9所述的颗粒过滤器自动清洗设备,其特征在于:The particle filter automatic cleaning device according to claim 9, characterized in that:
    其中,所述控制装置还包括显示单元以及画面存储单元,Wherein, the control device further includes a display unit and a picture storage unit,
    所述画面存储单元存储有温度显示画面,The picture storage unit stores a temperature display picture,
    当所述加热曲线确定单元确定所述预定加热处理曲线时,所述控制单元控制所述显示单元就显示所述温度显示画面以及所述预定加热处理曲线,并实时显示所述当前处理温度。When the heating curve determining unit determines the predetermined heating treatment curve, the control unit controls the display unit to display the temperature display screen and the predetermined heating treatment curve, and display the current treatment temperature in real time.
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