WO2022252531A1 - On-site rapid regeneration and repair method for damage for semi-rigid base of asphalt pavement - Google Patents

On-site rapid regeneration and repair method for damage for semi-rigid base of asphalt pavement Download PDF

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WO2022252531A1
WO2022252531A1 PCT/CN2021/135554 CN2021135554W WO2022252531A1 WO 2022252531 A1 WO2022252531 A1 WO 2022252531A1 CN 2021135554 W CN2021135554 W CN 2021135554W WO 2022252531 A1 WO2022252531 A1 WO 2022252531A1
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semi
asphalt
rigid base
asphalt pavement
emulsified asphalt
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PCT/CN2021/135554
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French (fr)
Chinese (zh)
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曹巍巍
施伟斌
雷涛
徐肖龙
胡小文
段鹏鹏
朱伟
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英达热再生有限公司
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/18Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
    • E01C7/187Repairing bituminous covers, e.g. regeneration of the covering material in situ, application of a new bituminous topping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • the invention relates to a rapid on-site regeneration and repair method for asphalt pavement semi-rigid base disease.
  • the technical problem to be solved by the present invention is to provide a quick repair method for asphalt pavement semi-rigid base disease in view of the above-mentioned defects in the prior art, so as to realize the quick repair of asphalt pavement disease and quickly open traffic; It can be used to obtain a semi-flexible repair material with the same elastic modulus as the semi-rigid base layer of the original pavement, and bond with the original pavement material through the interface chemical reaction to ensure the integrity of the pavement structure.
  • Asphalt pavement semi-rigid base course disease quick repair method of the present invention its steps are as follows:
  • Step 1 Determine the scope of treatment according to the investigation of asphalt pavement diseases; use the gun head excavator to break the base asphalt surface layer and semi-rigid base course, and put the pavement materials into the crusher through the excavator to produce the largest particle size not greater than d pellets;
  • Step 2 Put the crushed pellets into the horizontal concrete mixer, add emulsified asphalt for mixing;
  • Step 3 Use a hand-held spraying device to spray the interface adhesive at the excavation interface;
  • Step 4 Lay back the emulsified asphalt-wrapped pellets in step 2 to the diseased location, and level and roll them to form a large-void emulsified asphalt mixture.
  • Step 5 Using a pulper, mix the geopolymer slurry or the rapid hardening cement slurry according to the designed mixing ratio. Use the mud pump to transport the mixed slurry to the diseased part, and pour it into the gap of the backfill material.
  • Step 6 After the curing time is reached, spray the emulsified asphalt and lay the asphalt surface.
  • the emulsified asphalt is SBS modified emulsified asphalt, the added amount is 2-5% of the total mass of the pellets, and the mixing time is 3-5 minutes.
  • the interface adhesive is sodium water glass solution or potassium water glass solution, the modulus is 1.2-2.0, and the spraying amount is 0.6-0.9Kg/m 2 .
  • a 10t road roller is used for rolling, and the number of rolling times is 3 to 5 times.
  • the geopolymer slurry or rapid hardening cement slurry has a pressure resistance of not less than 10MPa for 2 hours, a fluidity of 14-20s, and an initial setting time of 15-30min; 1/2 of its volume.
  • the health preservation time is not more than 3 hours.
  • the aggregate of new materials paved after excavation completely utilizes the broken semi-rigid base and asphalt surface materials of the original pavement, and does not need to use new stone materials to realize the on-site recycling of the original pavement materials.
  • the method is energy-saving and environment-friendly, and contributes to the realization of the national goal of "carbon neutrality and carbon peak”.
  • the construction method of the present invention is simple, without material transportation, mixing station mixing and other links, and can be mixed directly on the construction site, saving construction time and cost. Moreover, geopolymers and rapid hardening cement materials can quickly form strength, avoid the long-term curing of traditional materials, and minimize the impact on traffic due to road maintenance.
  • Fig. 1 is a flow chart of the method for quickly repairing the disease of the semi-rigid base of the asphalt pavement of the present invention.
  • a rapid on-site regeneration repair method for asphalt pavement semi-rigid base disease including the following steps:
  • step 2 Lay back the emulsified asphalt-wrapped pellets in step 2 to the diseased position and level them. Then, use a 10t road roller to roll 3 to 5 times to form a large-void emulsified asphalt mixture with a porosity of more than 20%.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Road Repair (AREA)

Abstract

Disclosed in the present invention is an on-site rapid regeneration and repair method for damage for a semi-rigid base of asphalt pavement. The method comprises the following steps: 1) determining a treatment range, breaking a whole surface layer and a whole base layer, and crushing the surface layer and the whole base layer by means of a crushing device to produce backfill aggregates; 2) mixing the aggregates with emulsified asphalt; 3) spraying an interface adhesive to an excavation interface; 4) paving the mixed aggregates back to a damage part, leveling and rolling to form a large-gap emulsified asphalt mixture; 5) pouring geopolymer or quick-hardening cement slurry into gaps of a backfill material; and 6) after the curing time is reached, paving an asphalt surface layer and opening traffic. The repairing method is simple, rapid, small in traffic influence, energy-saving and environment-friendly. A semi-flexible composite material having the elastic modulus equivalent to that of an original pavement semi-rigid base layer is obtained by means of on-site recycling of an original pavement material, the semi-flexible composite material is bonded with the original pavement material by means of an interface chemical reaction, and the service life is prolonged.

Description

一种沥青路面半刚性基层病害现场快速再生修复方法A rapid on-site regeneration and repair method for asphalt pavement semi-rigid base disease 技术领域technical field
本发明涉及一种沥青路面半刚性基层病害现场快速再生修复方法。The invention relates to a rapid on-site regeneration and repair method for asphalt pavement semi-rigid base disease.
背景技术Background technique
目前,我国80%以上的沥青路面基层和底基层采用了半刚性材料。半刚性基层虽具有较高的强度和承载能力,但在使用过程中,其强度、模量会由于干湿、冻融循环及在反复荷载的作用下因疲劳而逐渐衰减。因其固有缺陷,半刚性基层的局部损坏不可避免而又易发多发,而实际养护管理中的修复对策并不多。通常通过开挖方式进行维修,即除去己破损的松散基层和底基层,修整垫层后,重新铺筑基层和面层。该维修方法,一方面原路面材料遭废弃,无法再利用,再铺筑新料,导致维修成本高;另一方面,铺筑新的半刚性基层材料,需要长时间养生,造成交通拥堵,甚至引发交通安全事故。At present, more than 80% of asphalt pavement bases and subbases in my country use semi-rigid materials. Although the semi-rigid base has high strength and bearing capacity, its strength and modulus will gradually attenuate due to dry-wet, freeze-thaw cycles and fatigue under repeated loads during use. Due to its inherent defects, local damage to semi-rigid bases is inevitable and prone to frequent occurrences, but there are not many repair countermeasures in actual maintenance management. It is usually repaired by excavation, that is, the damaged loose base and subbase are removed, and the base and surface are re-paved after the cushion is repaired. In this maintenance method, on the one hand, the original pavement materials are discarded and cannot be reused, and new materials are paved, resulting in high maintenance costs; cause traffic accidents.
为减少施工对交通和社会的影响,近来有施工单位采用快硬快凝混凝土或贫混凝土等材料进行修复。但上述修复材料与原半刚性基层的黏结性较差,界面处易在车辆荷载作用下脱开,从而引起修复基层和面层的下陷。此外,上述材料与原基层材料相比,弹性模量大许多,可能导致修复结构自身的横向断裂,进而导致面层产生病害,如龟裂和破碎等。因此,选择一种方法简单,对交通影响小,并实现原路面材料现场环再用,质量优异的维修方法十分必要且急迫。In order to reduce the impact of construction on traffic and society, some construction units have recently used materials such as fast-hardening and fast-setting concrete or lean concrete for repairs. However, the above-mentioned repair materials have poor adhesion to the original semi-rigid base, and the interface is easily detached under the action of the vehicle load, which causes the subsidence of the repair base and surface. In addition, the elastic modulus of the above-mentioned materials is much larger than that of the original base material, which may lead to the transverse fracture of the repaired structure itself, and then cause the surface layer to have diseases, such as cracking and breaking. Therefore, it is necessary and urgent to choose a maintenance method that is simple, has little impact on traffic, and realizes on-site recycling of the original pavement materials.
发明内容Contents of the invention
本发明要解决的技术问题是,针对现有技术存在的上述缺陷,提供了一种沥青路面半刚性基层病害快速修复方法,实现沥青路面病害的快速修复,快速开放交通;通过原路面材料循环再用,获得与原路面半刚性基层弹性模量相当的半柔性修复材料,并通过界面化学反应与原路面材料粘接,保证路面结构的整体性。The technical problem to be solved by the present invention is to provide a quick repair method for asphalt pavement semi-rigid base disease in view of the above-mentioned defects in the prior art, so as to realize the quick repair of asphalt pavement disease and quickly open traffic; It can be used to obtain a semi-flexible repair material with the same elastic modulus as the semi-rigid base layer of the original pavement, and bond with the original pavement material through the interface chemical reaction to ensure the integrity of the pavement structure.
本发明沥青路面半刚性基层病害快速修复方法,其步骤如下:Asphalt pavement semi-rigid base course disease quick repair method of the present invention, its steps are as follows:
步骤1.根据沥青路面病害调查情况,确定处治范围;利用炮头挖机破除基沥青面层和半刚性基层,并通过挖机将路面材料投入到破碎机中,生产出最大粒径不大于d的粒料;Step 1. Determine the scope of treatment according to the investigation of asphalt pavement diseases; use the gun head excavator to break the base asphalt surface layer and semi-rigid base course, and put the pavement materials into the crusher through the excavator to produce the largest particle size not greater than d pellets;
步骤2.将破碎好的粒料投入卧式混泥土搅拌机中,添加乳化沥青进行拌和;Step 2. Put the crushed pellets into the horizontal concrete mixer, add emulsified asphalt for mixing;
步骤3.利用手持式喷洒装置,在开挖界面处喷洒界面粘接剂;Step 3. Use a hand-held spraying device to spray the interface adhesive at the excavation interface;
步骤4.将步骤2经乳化沥青包裹的粒料回铺到病害位置,并整平碾压,形成大空隙乳化沥青混合料。Step 4. Lay back the emulsified asphalt-wrapped pellets in step 2 to the diseased location, and level and roll them to form a large-void emulsified asphalt mixture.
步骤5.利用制浆机,按照设计配合比拌制地聚物浆液或快硬水泥浆液。利用泥浆泵将拌 制好浆液输送至病害处,灌入回填材料的空隙中。Step 5. Using a pulper, mix the geopolymer slurry or the rapid hardening cement slurry according to the designed mixing ratio. Use the mud pump to transport the mixed slurry to the diseased part, and pour it into the gap of the backfill material.
步骤6.达到养生时间后,喷洒乳化沥青并铺筑沥青面层。Step 6. After the curing time is reached, spray the emulsified asphalt and lay the asphalt surface.
在所述的步骤1中,破碎后的粒料最大粒径d≤37.5mm。In said step 1, the maximum particle size of the crushed pellets d≤37.5mm.
在所述乳化沥青为SBS改性乳化沥青,添加量为粒料总质量的2~5%,拌和时间3~5min。The emulsified asphalt is SBS modified emulsified asphalt, the added amount is 2-5% of the total mass of the pellets, and the mixing time is 3-5 minutes.
所述界面粘接剂为钠水玻璃溶液或者钾水玻璃溶液,模数为1.2~2.0,喷洒量为0.6~0.9Kg/m 2The interface adhesive is sodium water glass solution or potassium water glass solution, the modulus is 1.2-2.0, and the spraying amount is 0.6-0.9Kg/m 2 .
在所述的步骤4中,碾压采用10t压路机,碾压遍数3~5遍。In said step 4, a 10t road roller is used for rolling, and the number of rolling times is 3 to 5 times.
所述地聚物浆液或快硬水泥浆液2小时抗压不小于10MPa,流动度14~20s,初凝时间15~30min;浇筑的浆液需填充至回填材料表面,并保证表面石料露出部分不小于其体积的1/2。The geopolymer slurry or rapid hardening cement slurry has a pressure resistance of not less than 10MPa for 2 hours, a fluidity of 14-20s, and an initial setting time of 15-30min; 1/2 of its volume.
所述养生时间不大于3h。The health preservation time is not more than 3 hours.
对于沥青道路半刚性基层的维修,常规维修方法,维修费用高,工艺复杂,交通影响大,且不环保。本发明的主要优势:For the maintenance of the semi-rigid base of asphalt roads, conventional maintenance methods have high maintenance costs, complicated processes, great impact on traffic, and are not environmentally friendly. Main advantages of the present invention:
(1)开挖后铺筑的新材料骨料完全利用原路面破碎后的半刚性基层和沥青面层材料,不需要用新的石料,实现原路面材料的现场循环再用。该方法节能环保,有助于国家“碳中和碳达峰”目标的实现。(1) The aggregate of new materials paved after excavation completely utilizes the broken semi-rigid base and asphalt surface materials of the original pavement, and does not need to use new stone materials to realize the on-site recycling of the original pavement materials. The method is energy-saving and environment-friendly, and contributes to the realization of the national goal of "carbon neutrality and carbon peak".
(2)破碎的石料,与乳化沥青拌和后,表面被沥青裹附,回填开挖病害处,形成大空隙乳化沥青混合料,浇筑地聚物或快硬水泥浆液,将形成半柔性基层。其弹性模量相较于水泥混泥土等材料大幅较小,抗压强度约5~10MPa,与半刚性基层接近。不会因为模量差异,导致修复材料后期产生断裂等问题。(2) After the broken stone is mixed with emulsified asphalt, the surface is covered with asphalt, and the excavated diseased area is backfilled to form a large-void emulsified asphalt mixture, and geopolymer or rapid hardening cement slurry is poured to form a semi-flexible base. Its elastic modulus is much smaller than that of cement concrete and other materials, and its compressive strength is about 5-10MPa, which is close to that of semi-rigid base. It will not cause problems such as fracture of the repair material in the later stage due to the difference in modulus.
(3)为增加修复材料与原路面半刚性基层在界面处的粘接力,在铺筑材料前,在界面处喷洒界面粘接剂碱性水玻璃溶液。该材料可以激发回填材料与原路面材料中的石料、水泥和砂土等含有的硅铝基活性物质,如SiO 2、Al 2O 3,发生化学反应,使得新材料与原路面在界面处通过化学键粘接,避免传统维修方法界面处开裂剥离。 (3) In order to increase the adhesion between the repair material and the semi-rigid base layer of the original pavement at the interface, before paving the material, spray the interface adhesive alkaline water glass solution at the interface. This material can stimulate the chemical reaction between the backfill material and the silicon-aluminum-based active substances contained in the stone, cement and sand in the original pavement material, such as SiO 2 and Al 2 O 3 , so that the new material and the original pavement pass through the interface. Chemical bonding to avoid cracking and peeling at the interface of traditional maintenance methods.
(4)本发明施工方法简单,无材料运输、拌合站拌和等环节,直接在施工现场路拌,节省施工时间和成本。且地聚物及快硬水泥材料可快速形成强度,避免传统材料的长时间养生,最大程度减少因道路维修对交通的影响。(4) The construction method of the present invention is simple, without material transportation, mixing station mixing and other links, and can be mixed directly on the construction site, saving construction time and cost. Moreover, geopolymers and rapid hardening cement materials can quickly form strength, avoid the long-term curing of traditional materials, and minimize the impact on traffic due to road maintenance.
附图说明Description of drawings
图1为本发明沥青路面半刚性基层病害快速修复方法流程图。Fig. 1 is a flow chart of the method for quickly repairing the disease of the semi-rigid base of the asphalt pavement of the present invention.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐明本发明,应理解这些实施方式仅用于说明本发明而 不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention, it should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention, after reading the present invention, those skilled in the art will understand the various equivalent forms of the present invention All modifications fall within the scope defined by the appended claims of the present application.
如图1所示,一种沥青路面半刚性基层病害现场快速再生修复方法,包括以下步骤:As shown in Figure 1, a rapid on-site regeneration repair method for asphalt pavement semi-rigid base disease, including the following steps:
(1)根据沥青路面病害调查情况,确定处治范围。利用炮头挖机破除基沥青面层和半刚性基层,并通过挖机将路面材料投入到破碎机中,保证破碎后的粒料最大粒径不大于37.5mm;(1) Determine the scope of treatment according to the investigation of asphalt pavement diseases. Use the gun head excavator to break the base asphalt surface and semi-rigid base, and put the pavement material into the crusher through the excavator to ensure that the maximum particle size of the crushed particles is not greater than 37.5mm;
(2)将破碎好的粒料投入到卧式混泥土搅拌机中,并通过乳化沥青洒布车添加粒料总质量5%的乳化沥青,强制拌和5min;(2) Put the crushed pellets into the horizontal concrete mixer, and add emulsified asphalt with 5% of the total mass of the pellets through the emulsified asphalt distributor, and forcefully mix for 5 minutes;
(3)利用手持式喷洒装置在开挖界面处喷洒模数1.5的钠水玻璃溶液,喷洒量0.8Kg/m 2,并保证喷洒均匀;喷洒量过小,起不到粘接作用,喷洒量过大,将增加施工成本。 (3) Use a hand-held spraying device to spray sodium water glass solution with a modulus of 1.5 at the excavation interface, and the spraying amount is 0.8Kg/m 2 , and ensure that the spraying is even; If it is too large, the construction cost will be increased.
(4)将步骤2经乳化沥青包裹的粒料回铺到病害位置,并整平。随后,用10t压路机碾压3~5遍,形成空隙率在20%以上的大空隙乳化沥青混合料,。(4) Lay back the emulsified asphalt-wrapped pellets in step 2 to the diseased position and level them. Then, use a 10t road roller to roll 3 to 5 times to form a large-void emulsified asphalt mixture with a porosity of more than 20%.
(5)利用制浆机,按照设计配合比拌制快硬水泥浆液。利用泥浆泵将拌制好浆液输送至病害处,灌入回填材料空隙中。浇筑的浆液需填充至回填材料表面,并保证最表面石料露出其体积的1/2。浆液固结后,形成半柔性基层。(5) Use the pulping machine to mix the rapid hardening cement slurry according to the design mix ratio. Use the mud pump to transport the mixed slurry to the diseased area, and pour it into the gap of the backfill material. The poured grout needs to be filled to the surface of the backfill material, and 1/2 of the volume of the most surface stone should be exposed. After the slurry is consolidated, a semi-flexible base layer is formed.
(6)浇筑浆液2h后,在其表面喷洒乳化沥青,接着回填面层沥青混合料,待路面温度降至50℃,开放交通。(6) After pouring the grout for 2 hours, spray emulsified asphalt on the surface, then backfill the asphalt mixture for the surface layer, and open the traffic when the temperature of the road surface drops to 50°C.

Claims (6)

  1. 沥青路面半刚性基层病害快速修复方法,其步骤如下:Asphalt pavement semi-rigid base disease rapid repair method, the steps are as follows:
    步骤1.根据沥青路面病害调查情况,确定处治范围;破除基沥青面层和半刚性基层,并将路面材料破碎,生产出最大粒径不大于d的粒料;Step 1. Determine the scope of treatment according to the investigation of asphalt pavement diseases; remove the base asphalt pavement and semi-rigid base, and crush the pavement materials to produce aggregates with a maximum particle size not greater than d;
    步骤2.将破碎好的粒料添加乳化沥青进行拌和,得到乳化沥青包裹的粒料;Step 2. Adding emulsified asphalt to the crushed pellets for mixing to obtain pellets wrapped in emulsified asphalt;
    步骤3.在开挖界面处喷洒界面粘接剂;Step 3. Spray the interface adhesive at the excavation interface;
    步骤4.将步骤2经乳化沥青包裹的粒料回铺到病害位置,并整平碾压,形成大空隙乳化沥青混合料;Step 4. Lay back the emulsified asphalt-wrapped pellets in step 2 to the diseased position, and level and roll to form a large-void emulsified asphalt mixture;
    步骤5.利用制浆机,按照设计配合比拌制地聚物浆液或快硬水泥浆液;利用泥浆泵将拌制好浆液输送至病害处,灌入回填材料的空隙中;Step 5. Use the pulping machine to mix geopolymer slurry or rapid hardening cement slurry according to the design mix ratio; use the mud pump to transport the mixed slurry to the diseased part, and pour it into the gap of the backfill material;
    步骤6.达到养生时间后,喷洒乳化沥青并铺筑沥青面层。Step 6. After the curing time is reached, spray the emulsified asphalt and lay the asphalt surface.
  2. 根据权利要求1所述的沥青路面半刚性基层病害快速修复方法,其特征是:所述破碎后的粒料最大粒径d≤37.5mm。The method for quickly repairing the disease of the semi-rigid base of asphalt pavement according to claim 1, characterized in that: the maximum particle size of the crushed granules d≤37.5mm.
  3. 根据权利要求1所述的沥青路面半刚性基层病害快速修复方法,其特征是:在所述乳化沥青为SBS改性乳化沥青,添加量为粒料总质量的2~5%,拌和时间3~5min。The method for quickly repairing the semi-rigid base of asphalt pavement according to claim 1, characterized in that: the emulsified asphalt is SBS modified emulsified asphalt, the addition amount is 2-5% of the total mass of the pellets, and the mixing time is 3-5%. 5min.
  4. 根据权利要求1所述的沥青路面半刚性基层病害快速修复方法,其特征是:所述界面粘接剂为钠水玻璃溶液或者钾水玻璃溶液,模数为1.2~2.0,喷洒量为0.6~0.9Kg/m 2The method for quickly repairing the semi-rigid base of asphalt pavement according to claim 1, characterized in that: the interface adhesive is sodium water glass solution or potassium water glass solution, the modulus is 1.2-2.0, and the spraying amount is 0.6-2.0 0.9Kg/m 2 .
  5. 根据权利要求1所述的沥青路面半刚性基层病害快速修复方法,其特征是:所述地聚物浆液或快硬水泥浆液,2小时抗压不小于10MPa,流动度14~20s,初凝时间15~30min。The method for quickly repairing the semi-rigid base of asphalt pavement according to claim 1, characterized in that: the geopolymer slurry or rapid hardening cement slurry has a compression resistance of not less than 10MPa in 2 hours, a fluidity of 14-20s, and an initial setting time 15~30min.
  6. 根据权利要求1所述的沥青路面半刚性基层病害快速修复方法,其特征是:所述养生时间不大于3h。The method for quickly repairing the disease of the semi-rigid base of asphalt pavement according to claim 1, characterized in that: the curing time is not more than 3 hours.
PCT/CN2021/135554 2021-06-02 2021-12-03 On-site rapid regeneration and repair method for damage for semi-rigid base of asphalt pavement WO2022252531A1 (en)

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