WO2022248630A1 - Dispersion composition comprising a cement-based sealing slurry and an additive mixture - Google Patents
Dispersion composition comprising a cement-based sealing slurry and an additive mixture Download PDFInfo
- Publication number
- WO2022248630A1 WO2022248630A1 PCT/EP2022/064341 EP2022064341W WO2022248630A1 WO 2022248630 A1 WO2022248630 A1 WO 2022248630A1 EP 2022064341 W EP2022064341 W EP 2022064341W WO 2022248630 A1 WO2022248630 A1 WO 2022248630A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dispersion
- polymer
- cement
- alkyl
- carbonate
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 129
- 239000006185 dispersion Substances 0.000 title claims abstract description 81
- 239000004568 cement Substances 0.000 title claims abstract description 62
- 239000000654 additive Substances 0.000 title claims abstract description 53
- 230000000996 additive effect Effects 0.000 title claims abstract description 43
- 238000007789 sealing Methods 0.000 title claims abstract description 33
- 239000002002 slurry Substances 0.000 title claims abstract description 30
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 60
- 239000011398 Portland cement Substances 0.000 claims abstract description 35
- 150000004645 aluminates Chemical class 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 229910001868 water Inorganic materials 0.000 claims description 51
- HHLFWLYXYJOTON-UHFFFAOYSA-N glyoxylic acid Chemical compound OC(=O)C=O HHLFWLYXYJOTON-UHFFFAOYSA-N 0.000 claims description 46
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 44
- 229920001577 copolymer Polymers 0.000 claims description 43
- 229920000642 polymer Polymers 0.000 claims description 36
- 125000006577 C1-C6 hydroxyalkyl group Chemical group 0.000 claims description 29
- 229910006127 SO3X Inorganic materials 0.000 claims description 28
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 27
- 229910052925 anhydrite Inorganic materials 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 26
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 26
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 24
- 150000003839 salts Chemical class 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 23
- 125000000623 heterocyclic group Chemical group 0.000 claims description 23
- 229920005862 polyol Polymers 0.000 claims description 23
- 150000003077 polyols Chemical class 0.000 claims description 23
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 22
- 229910052783 alkali metal Inorganic materials 0.000 claims description 22
- 125000005842 heteroatom Chemical group 0.000 claims description 22
- 229910052757 nitrogen Inorganic materials 0.000 claims description 20
- 229910052760 oxygen Inorganic materials 0.000 claims description 20
- 150000001768 cations Chemical class 0.000 claims description 19
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 18
- 125000001424 substituent group Chemical group 0.000 claims description 18
- 229910052799 carbon Inorganic materials 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 15
- 125000004191 (C1-C6) alkoxy group Chemical group 0.000 claims description 14
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 13
- 150000001340 alkali metals Chemical class 0.000 claims description 12
- 239000004567 concrete Substances 0.000 claims description 12
- 229910052593 corundum Inorganic materials 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 11
- 229920006395 saturated elastomer Polymers 0.000 claims description 11
- 125000004434 sulfur atom Chemical group 0.000 claims description 11
- 229910052736 halogen Inorganic materials 0.000 claims description 10
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 9
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 9
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 9
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 8
- 125000006615 aromatic heterocyclic group Chemical group 0.000 claims description 8
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 8
- 150000001721 carbon Chemical group 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims description 8
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 8
- 229910052725 zinc Inorganic materials 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 125000006527 (C1-C5) alkyl group Chemical group 0.000 claims description 7
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 7
- 229910006080 SO2X Inorganic materials 0.000 claims description 7
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 7
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims description 7
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 239000012528 membrane Substances 0.000 claims description 6
- 239000002174 Styrene-butadiene Substances 0.000 claims description 5
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 5
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 5
- 239000011115 styrene butadiene Substances 0.000 claims description 5
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 5
- 238000004078 waterproofing Methods 0.000 claims description 5
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical group C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 4
- 235000019738 Limestone Nutrition 0.000 claims description 4
- 125000003172 aldehyde group Chemical group 0.000 claims description 4
- STIAPHVBRDNOAJ-UHFFFAOYSA-N carbamimidoylazanium;carbonate Chemical compound NC(N)=N.NC(N)=N.OC(O)=O STIAPHVBRDNOAJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000010459 dolomite Substances 0.000 claims description 4
- 229910000514 dolomite Inorganic materials 0.000 claims description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 4
- 239000006028 limestone Substances 0.000 claims description 4
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 4
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 4
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 4
- 239000000176 sodium gluconate Substances 0.000 claims description 4
- 235000012207 sodium gluconate Nutrition 0.000 claims description 4
- 229940005574 sodium gluconate Drugs 0.000 claims description 4
- 238000004876 x-ray fluorescence Methods 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- HHSPVTKDOHQBKF-UHFFFAOYSA-J calcium;magnesium;dicarbonate Chemical compound [Mg+2].[Ca+2].[O-]C([O-])=O.[O-]C([O-])=O HHSPVTKDOHQBKF-UHFFFAOYSA-J 0.000 claims description 3
- MBDJEFWNUYHRHQ-UHFFFAOYSA-N oxaldehydic acid 1,3,5-triazine-2,4,6-triamine Chemical compound C(C=O)(=O)O.N1=C(N)N=C(N)N=C1N MBDJEFWNUYHRHQ-UHFFFAOYSA-N 0.000 claims description 3
- VXIOXYSDAPHHFQ-UHFFFAOYSA-N oxaldehydic acid 1,3,5-triazine-2,4,6-triamine urea Chemical compound C(C=O)(=O)O.NC(=O)N.N1=C(N)N=C(N)N=C1N VXIOXYSDAPHHFQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910021646 siderite Inorganic materials 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims 2
- -1 1-methylpentyl Chemical group 0.000 description 70
- 150000001875 compounds Chemical class 0.000 description 32
- 239000000047 product Substances 0.000 description 27
- 239000000243 solution Substances 0.000 description 21
- 125000004432 carbon atom Chemical group C* 0.000 description 20
- 239000004566 building material Substances 0.000 description 19
- 239000003995 emulsifying agent Substances 0.000 description 16
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 15
- 239000002270 dispersing agent Substances 0.000 description 15
- 229910052500 inorganic mineral Inorganic materials 0.000 description 14
- 235000010755 mineral Nutrition 0.000 description 14
- 239000011707 mineral Substances 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 239000000084 colloidal system Substances 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 12
- 125000000129 anionic group Chemical group 0.000 description 11
- 229920001519 homopolymer Polymers 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 125000000217 alkyl group Chemical group 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000011414 polymer cement Substances 0.000 description 9
- 239000000725 suspension Substances 0.000 description 9
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 8
- 125000004429 atom Chemical group 0.000 description 8
- 239000010408 film Substances 0.000 description 8
- 150000002367 halogens Chemical group 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 7
- 125000003277 amino group Chemical group 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 125000002091 cationic group Chemical group 0.000 description 7
- 238000006703 hydration reaction Methods 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 6
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 6
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 6
- HVBSAKJJOYLTQU-UHFFFAOYSA-N 4-aminobenzenesulfonic acid Chemical compound NC1=CC=C(S(O)(=O)=O)C=C1 HVBSAKJJOYLTQU-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 6
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- 125000003368 amide group Chemical group 0.000 description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 6
- 229910052806 inorganic carbonate Inorganic materials 0.000 description 6
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 6
- 150000005677 organic carbonates Chemical group 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 6
- 235000017550 sodium carbonate Nutrition 0.000 description 6
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 5
- 229920001732 Lignosulfonate Polymers 0.000 description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 5
- 150000003863 ammonium salts Chemical class 0.000 description 5
- 239000012874 anionic emulsifier Substances 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- 239000008187 granular material Substances 0.000 description 5
- 230000036571 hydration Effects 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 4
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical group O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 150000002191 fatty alcohols Chemical class 0.000 description 4
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 4
- 239000012875 nonionic emulsifier Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 4
- 238000001694 spray drying Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 4
- WHOZNOZYMBRCBL-OUKQBFOZSA-N (2E)-2-Tetradecenal Chemical compound CCCCCCCCCCC\C=C\C=O WHOZNOZYMBRCBL-OUKQBFOZSA-N 0.000 description 3
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 3
- RXBOCDZLKBPILN-UHFFFAOYSA-N 2-propylheptyl prop-2-enoate Chemical compound CCCCCC(CCC)COC(=O)C=C RXBOCDZLKBPILN-UHFFFAOYSA-N 0.000 description 3
- ZAJAQTYSTDTMCU-UHFFFAOYSA-N 3-aminobenzenesulfonic acid Chemical compound NC1=CC=CC(S(O)(=O)=O)=C1 ZAJAQTYSTDTMCU-UHFFFAOYSA-N 0.000 description 3
- JFMGYULNQJPJCY-UHFFFAOYSA-N 4-(hydroxymethyl)-1,3-dioxolan-2-one Chemical compound OCC1COC(=O)O1 JFMGYULNQJPJCY-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 239000004435 Oxo alcohol Substances 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical group [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- VWSRWGFGAAKTQG-UHFFFAOYSA-N ammonium benzoate Chemical compound [NH4+].[O-]C(=O)C1=CC=CC=C1 VWSRWGFGAAKTQG-UHFFFAOYSA-N 0.000 description 3
- 229940039407 aniline Drugs 0.000 description 3
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 3
- 239000004202 carbamide Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000007859 condensation product Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000002036 drum drying Methods 0.000 description 3
- 229940074391 gallic acid Drugs 0.000 description 3
- 235000004515 gallic acid Nutrition 0.000 description 3
- 125000001072 heteroaryl group Chemical group 0.000 description 3
- LVPMIMZXDYBCDF-UHFFFAOYSA-N isocinchomeronic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)N=C1 LVPMIMZXDYBCDF-UHFFFAOYSA-N 0.000 description 3
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 229940044654 phenolsulfonic acid Drugs 0.000 description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 3
- SIOXPEMLGUPBBT-UHFFFAOYSA-N picolinic acid Chemical compound OC(=O)C1=CC=CC=N1 SIOXPEMLGUPBBT-UHFFFAOYSA-N 0.000 description 3
- 229910052700 potassium Chemical group 0.000 description 3
- 239000011591 potassium Chemical group 0.000 description 3
- 229960003975 potassium Drugs 0.000 description 3
- 235000011181 potassium carbonates Nutrition 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- YAZAXAHKRKKNRY-UHFFFAOYSA-N pyridine-2,3-disulfonic acid Chemical compound OS(=O)(=O)C1=CC=CN=C1S(O)(=O)=O YAZAXAHKRKKNRY-UHFFFAOYSA-N 0.000 description 3
- KZVLNAGYSAKYMG-UHFFFAOYSA-N pyridine-2-sulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=N1 KZVLNAGYSAKYMG-UHFFFAOYSA-N 0.000 description 3
- GJAWHXHKYYXBSV-UHFFFAOYSA-N pyridinedicarboxylic acid Natural products OC(=O)C1=CC=CN=C1C(O)=O GJAWHXHKYYXBSV-UHFFFAOYSA-N 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 125000006413 ring segment Chemical group 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000011734 sodium Chemical group 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 229950000244 sulfanilic acid Drugs 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 3
- 229920001567 vinyl ester resin Polymers 0.000 description 3
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- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- RWRUOVLKPYMFNV-UHFFFAOYSA-N formaldehyde;sulfurous acid;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.OS(O)=O.NC1=NC(N)=NC(N)=N1 RWRUOVLKPYMFNV-UHFFFAOYSA-N 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- SKCKOFZKJLZSFA-FSIIMWSLSA-N fucitol Chemical compound C[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO SKCKOFZKJLZSFA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-GUCUJZIJSA-N galactitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-GUCUJZIJSA-N 0.000 description 1
- 229910001678 gehlenite Inorganic materials 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- UBHWBODXJBSFLH-UHFFFAOYSA-N hexadecan-1-ol;octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO.CCCCCCCCCCCCCCCCCCO UBHWBODXJBSFLH-UHFFFAOYSA-N 0.000 description 1
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- CDAISMWEOUEBRE-GPIVLXJGSA-N inositol Chemical compound O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@H](O)[C@@H]1O CDAISMWEOUEBRE-GPIVLXJGSA-N 0.000 description 1
- 229960000367 inositol Drugs 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- INHCSSUBVCNVSK-UHFFFAOYSA-L lithium sulfate Inorganic materials [Li+].[Li+].[O-]S([O-])(=O)=O INHCSSUBVCNVSK-UHFFFAOYSA-L 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 1
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- 239000002159 nanocrystal Substances 0.000 description 1
- KVBGVZZKJNLNJU-UHFFFAOYSA-N naphthalene-2-sulfonic acid Chemical compound C1=CC=CC2=CC(S(=O)(=O)O)=CC=C21 KVBGVZZKJNLNJU-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 1
- 238000012673 precipitation polymerization Methods 0.000 description 1
- VSVCAMGKPRPGQR-UHFFFAOYSA-N propan-2-one;sulfurous acid Chemical compound CC(C)=O.OS(O)=O VSVCAMGKPRPGQR-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- HEBKCHPVOIAQTA-ZXFHETKHSA-N ribitol Chemical compound OC[C@H](O)[C@H](O)[C@H](O)CO HEBKCHPVOIAQTA-ZXFHETKHSA-N 0.000 description 1
- CDAISMWEOUEBRE-UHFFFAOYSA-N scyllo-inosotol Natural products OC1C(O)C(O)C(O)C(O)C1O CDAISMWEOUEBRE-UHFFFAOYSA-N 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- RBTVSNLYYIMMKS-UHFFFAOYSA-N tert-butyl 3-aminoazetidine-1-carboxylate;hydrochloride Chemical compound Cl.CC(C)(C)OC(=O)N1CC(N)C1 RBTVSNLYYIMMKS-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- YFHICDDUDORKJB-UHFFFAOYSA-N trimethylene carbonate Chemical compound O=C1OCCCO1 YFHICDDUDORKJB-UHFFFAOYSA-N 0.000 description 1
- OXQKEKGBFMQTML-KVTDHHQDSA-N volemitol Chemical compound OC[C@@H](O)[C@@H](O)C(O)[C@H](O)[C@H](O)CO OXQKEKGBFMQTML-KVTDHHQDSA-N 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/16—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
- C04B40/0042—Powdery mixtures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0045—Polymers chosen for their physico-chemical characteristics
- C04B2103/0065—Polymers characterised by their glass transition temperature (Tg)
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
Definitions
- Dispersion composition comprising a cement-based sealing slurry and an additive mixture
- the present invention is directed to a dispersion composition comprising a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase and b) a polymer dispersion and an additive mixture, as well as the use thereof.
- additives may be added to aqueous slurries or powder dispersants or improving their workability, i.e. kneadability, spreadybility, sprayability, pumpability, or lowability.
- Such admixtures are capable of preventing the formation of solid agglomerates and of dispersing the particles already present and those newly formed by hydration and in this way improving the workability.
- This effect is utilized in the preparation of construction material compositions which contain e.g. hydraulic binders, such as cement, lime, gypsum, hemihydrate or anhydrite.
- hydraulic binders such as cement, lime, gypsum, hemihydrate or anhydrite.
- set control agents or retarders may be used as additives to delay the hydration reaction and improve the workability.
- the retarders delay the hydration on-set by inhibiting the dissolution of the reactive cement components, in particular aluminates, and/or by masking the calcium ions thereby slowing down the hydration reaction.
- DE 4217181 A1 discloses condensation products of melamine and glyoxylic acids as additives for hydraulic binders. For improving the flexibility and the waterproofness, polymer dispersions are being applied in cement-based sealing slurries.
- the object of the present invention was to provide a dispersion composition, which provides a suitably open time (time until initial setting) whilst having a good processability (workability) during said open time and a rapid setting.
- the dispersion composition needs to provide a well-balanced drying period. It has further been an object of the present invention to provide flexible and waterproofed material.
- the present invention therefore relates to a dispersion composition
- a dispersion composition comprising A) a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al 2 O 3 is at least 2 wt.-% of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF), b) a polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer; and B) an additive mixture comprising i) a polyol having the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 6 - hydroxyalkyl, C 2
- the Portland cement is an ordinary Portland cement comprising at least 3 wt.-% of aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof, and/or ess than 5 wt.-% of aluminate type CAC in form of CA, C2AS, CA2, and C12A7, and/or at least 3 wt.-% of CaSO 4 ⁇ x H 2 O, wherein x is selected from 0 to 1.5, and/or CaSO 4 ⁇ x H 2 O, wherein x is selected from 0 to 1.5, and Al 2 O 3 and wherein the weight ratio of the CaSO 4 ⁇ x H 2 O to the amount of Al 2 O 3 is from 1:3 to 4:1, preferably from 1:2 to 3:1.
- the cement-based sealing slurry consists of the Portland cement and the polymer dispersion and comprises from 10 to 50 wt.-%, preferably from 20 to 45 wt.-%, of the polymer dispersion, based on the total weight of the cement-based sealing slurry.
- the polymer dispersion is an aqueous polymer dispersion, preferably having a solid polymer content, determined according to DIN EN ISO 3251, from 20 to 70 wt.-%, more preferably from 30 to 65 wt.-%, and in particular from 40 to 60 wt.-%, based on the total weight of the aqueous polymer dispersion or a powder dispersion, preferably having a (co)polymer content from 60 to 95 wt.-%, more preferably from 70 to 90 wt.- %, based on the total weight of the powder dispersion.
- the (co)polymer of the polymer dispersion has a Tg, calculated using the Fox equation , of -60 to 0 °C, preferably of -30 to -5 °C and/or the polymer dispersion comprises an acrylic-styrene copolymer.
- the polyol has a molecular weight of less than 200 g/mol, preferably of less than 150 g/mol, more preferably of less than 100 g/mol and/or a C/O ratio of from less than 2 to more than 0.72, preferably from 1.5 to 0.8, in particular wherein the polyol is glycerol.
- the polycondensate of glyoxylic acid is an amine-glyoxylic acid condensate, preferably wherein the amine-glyoxylic acid condensate is selected from the group consisting of a melamine-glyoxylic acid condensate, a urea-glyoxylic acid condensate, a melamine-urea-glyoxylic acid condensate, and a polyacrylamide-glyoxylic acid condensate, more preferably urea-glyoxylic acid condensate.
- the carbonate source is selected from a group consisting of limestone, dolomite, calcium-magnesium carbonate, siderite, sodium carbonate, potassium carbonate, hydrogen carbonate, lithium carbonate, guanidinium carbonate, and calcium carbonate and/or wherein the carbonate source has a solubility in water of more than 0.08 g/l at 25 °C.
- the salt of is present in the additive mixture and wherein R2 is H, R3 is C 3 -C 6 alkyl which may be substituted by 1 to 5 OH, and R4 is COOY, and Y is X being an alkali metal, preferably wherein the salt is sodium gluconate.
- the weight ratio of the (co)polymer of the polymer dispersion to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1: 1.2 and/or the weight ratio of water to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1:1.2 and/or the weight ratio of the polymer dispersion to the Portland cement is from 4:1 to 1:1.3, preferably from 3:1 to 1:1, more preferably from 2.5:1 to 1: 1.1.
- the dispersion composition further comprises C) calcium sulfate.
- the present invention relates to the use of the dispersion composition according to the first aspect for improving flexibilisation or for providing waterproofness.
- an additive mixture comprising i) a polyol having the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, -OH, C 1 -C 5 -alkyl, wherein o is an integer from 0-5, and/or ii) NR 1 R 2 R 3 , wherein R 1 is C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, (CH 2 O) n -OH, (CH 2 CH 2 O) n -OH, or (CH
- AM-a additive mixture
- the carbonate source is comprised in the additive mixture (AM-a).
- the present invention relates to a flexible water-proofing membrane obtained from a dispersion composition according to the first aspect.
- the present invention relates to method of sealing a concrete or masonry structure comprising applying to the concrete or masonry structure the dispersion composition according to the first aspect.
- the terms “about” and “approximately” denote an interval of accuracy that a person skilled in the art will understand to still ensure the technical effect of the feature in question.
- the term typically indicates a deviation from the indicated numerical value of ⁇ 20 %, preferably ⁇ 15 %, more preferably ⁇ 10 %, and even more preferably ⁇ 5 %.
- the term “comprising” is not limiting.
- the term “consisting of” is considered to be a preferred embodiment of the term “comprising of”. If hereinafter a group is defined to comprise at least a certain number of embodiments, this is meant to also encompass a group which preferably consists of these embodiments only.
- first”, “second”, “third” or “(a)”, “(b)”, “(c)”, “(d)” etc. and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
- first, “second”, “third” or “(a)”, “(b)”, “(c)”, “(d)”, “i”, “ii” etc. relate to steps of a method or use or assay there is no time or time interval coherence between the steps, i.e.
- substituted means that a hydrogen atom bonded to a designated atom is replaced with a specified substituent, provided that the substitution results in a stable or chemically feasible compound. Unless otherwise indicated, a substituted atom may have one or more substituents and each substituent is independently selected.
- substituted when used in reference to a designated atom, means that attached to the atom is a hydrogen, which can be replaced with a suitable substituent.
- the term “one or more” is intended to cover at least one substituent, e.g.1 to 10 substituents, preferably 1, 2, 3, 4, or 5 substituents, more preferably 1, 2, or 3 substituents, most preferably 1, or 2 substituents.
- substituents e.g.1 to 10 substituents, preferably 1, 2, 3, 4, or 5 substituents, more preferably 1, 2, or 3 substituents, most preferably 1, or 2 substituents.
- C n - C m indicates in each case the possible number of carbon atoms in the group.
- halogen denotes in each case fluorine, bromine, chlorine or iodine, in particularluorine, chlorine, or bromine.
- alkyl denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms, preferably 1 to 5 or 1 to 4 carbon atoms, more preferably 1 to 3 or 1 or 2 carbon atoms.
- alkyl group examples include methyl, ethyl, n-propyl,so-propyl, n-butyl, 2-butyl, iso-butyl, tert-butyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2,2-dimethylpropyl, 1-ethylpropyl, n-hexyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1,1-dimethylbutyl, 1,2- dimethylbutyl, 1,3-dimethylbutyl, 2,2-dimethylbutyl, 2,3-dimethylbutyl, 3,3-dimethylbutyl, 1- ethylbutyl, 2-ethylbutyl, 1,1,2-trimethylpropyl, 1,2,2-trimethylpropyl, 1-ethyl
- alkoxy denotes in each case a straight-chain or branched alkyl group which is bonded via an oxygen atom and has usually from 1 to 6 carbon atoms, preferably 1 to 2 carbon atoms, more preferably 1 carbon atom.
- alkoxy group examples are methoxy, ethoxy, n-propoxy, iso-propoxy, n-butyloxy, 2-butyloxy, iso-butyloxy, tert.-butyloxy, and the like.
- hydroxyalkyl denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms and being further substituted with 1 to 5, preferably with 1 to 2 hydroxy groups, in particular with 1 hydroxy group.
- the one hydroxy group is terminating the straight-chain or branched alkyl group so that the hydroxy group is bonded to an alkyl bridge, which is bonded to the remainder of the molecule.
- hydroxyalkyl group examples include hydroxymethyl, hydroxyethyl, n-hydroxypropyl, 2-hydroxypropyl, n- hydroxybutyl, 2-hydroxybutyl, 2-hydroxy-2-methylpropyl, n-hydroxypentyl, and n-hydroxyhexyl. Hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxybutyl, are preferred, in particular hydroxyethyl.
- hydroxyalkenyl denotes in each case an unsaturated hydrocarbon group having usually 2 to 6, preferably 2 to 4 carbon atoms comprising at least one carbon- carbon double bond in any position and being further substituted with 1 to 5, preferably with 1 to 2 hydroxy groups, in particular with 1 hydroxy group.
- the one hydroxy group iserminating the unsaturated hydrocarbon group so that the hydroxy group is bonded to an alkenyl bridge, which is bonded to the remainder of the molecule.
- Examples of an hydroxyalkenyl are hydroxyvinyl, hydroxyallyl, hydroxymethallyl, hydroxybuten-1-yl, 2-hydroxy- 2-penten-1-yl, 1-hydroxy-3-penten-1-yl and the like.
- aminoalkyl denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms and being further substituted with 1 to 5, preferably with 1 to 2 amino groups, in particular 1 amino group.
- the one amino group is terminating the straight-chain or branched alkyl group so that the amino group is bonded to an alkyl bridge, which is bonded to the remainder of the molecule.
- aminoalkyl group examples include aminomethyl, aminoethyl, n-aminopropyl, 2-aminopropyl, n-aminobutyl, 2- aminobutyl, 2-amino-2-methylpropyl, n-aminopentyl, and n-aminohexyl.
- Aminomethyl, aminoethyl, aminopropyl, and aminobutyl, are preferred, in particular aminoethyl.
- heterocyclic or “heterocyclyl” includes, unless otherwise indicated, in general a 5- or 6-membered, in particular 6-membered monocyclic ring.
- the heterocycle may be saturated, partially or fully unsaturated, or aromatic, wherein saturated means that only single bonds are present, and partially or fully unsaturated means that one or more double bonds may be present in suitable positions, while the Hückel rule for aromaticity is not fulfilled, whereas aromatic means that the Hückel (4n + 2) rule is fulfilled.
- the heterocycle typically comprises one or more, e.g.1, 2, 3, or 4, preferably 1, 2, or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO 2 .
- the remaining ring members are carbon atoms.
- the heterocycle is an aromatic heterocycle, preferably a 5- or 6-membered aromatic heterocycle comprising one or more, e.g.1, 2, 3, or 4, preferably 1, 2, or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO 2 .
- aromatic heterocycles are provided below in connection with the definition of “hetaryl”. “Hetaryls” or “heteroaryls” are covered by the term “heterocycles”.
- the saturated or partially or fully unsaturated heterocycles usually comprise 1, 2, 3, 4 or 5, preferably 1, 2 or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO 2 .
- S, SO or SO 2 is to be understood as follows: When referring to compositions and the weight percent of the therein comprised ingredients it is to be understood that according to the present invention the overall amount of ingredients does not exceed 100% ( ⁇ 1% due to rounding).
- Preferred embodiment regarding the dispersion composition as well as the use thereof for improving flexibilisation or for providing waterproofness, a flexible water-proofing membrane obtained from said dispersion composition and a method of sealing a concrete or masonry structure are described hereinafter.
- the present invention relates in one embodiment to a dispersion composition
- a dispersion composition comprising A) a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al 2 O 3 is at least 2 wt.-% of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF), b) a polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer; and B) an additive mixture comprising A) a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al 2 O 3 is at least 2
- the dispersion compositions according to the present invention especially benefit from specific advantageous in term of drying properties. Without being bound to any theory, it is assumed that the herein disclosed additive mixture provides a controlled aluminate reaction, which results in a faster drying of the cement-based sealing slurry due to hydration.
- the dispersion composition which are relevant for all aspects of the invention, are described in further detail hereinafter. It is to be understood that each preferred embodiment is relevant on its own as well as in combination with other preferred embodiments.
- the mineralogical phases are indicated by their usual name followed by their cement notation.
- the primary compounds are represented in the cement notation by the oxide varieties: C for CaO, S for SiO 2 , A for Al 2 O 3 , $ for SO 3 , H for H 2 O; this notation is used throughout.
- the term "Portland cement” generally denotes any cement compound containing Portland clinker, especially CEM I, II, III, IV and V within the meaning of standard EN 197-1, paragraph 5.2.
- a preferred cement is ordinary Portland cement (OPC) according to DIN EN 197-1 which may either contain calcium sulfate ( ⁇ 7% by weight) or is essentially free of calcium sulfate ( ⁇ 1% by weight).
- Calcium aluminate cement (also referred to as CAC or high aluminate cement) means a cement containing calcium aluminate phases.
- aluminate phase denotes any mineralogical phase resulting from the combination of aluminate (of chemical formula Al 2 O 3 , or "A” in cement notation), with other mineral species.
- the amount of alumina (in form of Al 2 O 3 ) is at least 2 wt.-%, preferably at least 3 wt.-%, and more preferably at least 4 wt.-%, of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF).
- XRF X-ray fluorescence
- said mineralogical phase of aluminate type comprises e.g. tricalcium aluminate (C 3 A), monocalcium aluminate (CA), calcium-di-aluminate (CA2), mayenite (C 12 A 7 ), gehlenite (C2AS), tetracalcium aluminoferrite (C 4 AF), or a combination of several of these phases.
- Sulfoaluminate cement has a content of yeelimite (of chemical formula 4CaO.3Al 2 O 3 .SO 3 or C 4 A 3 $ in cement notation) of greater than 15% by weight.
- Mineralogical phases in cement are typically determined using quantitative X-ray diffraction (XRD).
- the Portland cement is an ordinary Portland cement.
- the ordinary Portland cement comprises aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof.
- the ordinary Portland cement comprises at least 1 wt.-%, more preferably at least 2 wt.-%, and even more preferably at least 3 wt.-%, of aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof.
- the ordinary Portland cement comprises less than 5 wt.-%, more preferably less than 4 wt.-%, and even more preferably less than 3 wt.-%, of aluminate type CAC in form of CA, C2AS, CA2, and C12A7.
- the ordinary Portland cement according to the present invention contains an aluminate phase and may additionally contain at least one sulfate source, preferably calcium sulfate source.
- the calcium sulfate source may be selected from calcium sulfate dihydrate, anhydrite, ⁇ - and ⁇ -hemihydrate, i.e. ⁇ -bassanite and ⁇ -bassanite, or mixtures thereof.
- the calcium sulfate is ⁇ -bassanite and/or ⁇ -bassanite.
- the ordinary Portland cement comprises at least 3 wt.-%, more preferably at least 4 wt.-%, and even more preferably at least 5 wt.-%, of CaSO 4 ⁇ x H 2 O, wherein x is selected from 0 to 1.5. It is further preferred, that the ordinary Portland cement comprises from at least 3 to less than 7 wt.-%, more preferably from at least 4 to 6 wt.-%, and even more preferably 4.5. to 5.5 wt.-%, of CaSO 4 ⁇ x H 2 O, wherein x is selected from 0 to 1.5.
- the C3A, C4AF, CA, C2AS, CA2, C12A7, and CaSO 4 ⁇ x H 2 O are determined using quantitative X-ray diffraction (XRD).
- XRD quantitative X-ray diffraction
- the ordinary Portland cement comprises at least 5 wt.-%, more preferably at least 10 wt.-%, and even more preferably at least 15 wt.-%, of sulfoaluminate types such as yeelimite having the chemical formula 4CaO.3Al 2 O 3 .SO 3 or C 4 A 3 $ in cement notation.
- the ordinary Portland cement comprises CaSO 4 ⁇ x H 2 O, wherein x is selected from 0 to 1.5, and Al 2 O 3 and wherein the weight ratio of the CaSO 4 ⁇ x H 2 O to the amount of Al 2 O 3 is from 1:3 to 4:1, preferably from 1:2 to 3:1.
- the cement-based sealing slurry consists of the Portland cement and the polymer dispersion. In this connection it is preferred that the cement-based sealing slurry comprises from 10 to 50 wt.-%, preferably from 15 to 48 wt.-%, and more preferably from 20 to 45 wt.-%, of the polymer dispersion, based on the total weight of the cement-based sealing slurry.
- the cement-based sealing slurry comprises from 50 to 90 wt.-%, preferably from 52 to 85 wt.-%, and more preferably from 55 to 80 wt.-%, of the Portland cement, based on the total weight of the cement-based sealing slurry.
- the polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer, preferably selected from the group consisting of acrylic acid ester polymer and acrylic-styrene copolymer.
- the polymer dispersion is an aqueous polymer dispersion.
- the (co)polymer of the polymer dispersion is preferably made up of ethylenically unsaturated compounds in polymerized form.
- the preparation of these polyaddition compounds is generally carried out by metal complex-catalyzed, anionically catalyzed, cationically catalyzed and particularly preferably free-radically catalyzed polymerization, as is familiar to a person skilled in the art, of ethylenically unsaturated compounds.
- the free-radically catalyzed polymerization of ethylenically unsaturated compounds will be familiar to a person skilled in the art and is, in particular, carried out by the method of free- radical bulk, emulsion, solution, precipitation, or suspension polymerization, with free-radically initiated aqueous emulsion polymerization being particularly preferred.
- Carrying out free-radically initiated emulsion polymerization of ethylenically unsaturated compounds (monomers) in an aqueous medium is known [cf. Emulsion polymerization in Encyclopedia of Polymer Science and Engineering, Vol.8, pages 659 ff. (1987); D. C. Blackley, in High Polymer Latices, Vol.1, pages 35 ff. (1966); H.
- Free-radically initiated aqueous emulsion polymerization is usually carried out by dispersing the monomers, generally with concomitant use of dispersants such as emulsifiers and/or protective colloids, in an aqueous medium and polymerizing them by means of at least one water-soluble free-radical polymerization initiator.
- the residual contents of unreacted monomers in the aqueous polymer dispersions obtained are decreased by chemical and/or physical after-treatment, the polymer solids content is set to a desired value by dilution or concentration or further customary additives, for example foam- or viscosity-modifying additives, are added to the aqueous polymer dispersion.
- customary additives for example foam- or viscosity-modifying additives
- Possible monomers are, in particular, monomers which can be free-radically polymerized in a simple manner, for example ethylene, vinylaromatic monomers such as styrene, ⁇ - methylstyrene, or o-chlorostyrene, vinyl acetate, acrylic acid, esters of acrylic acid and methacrylic acid with alkanols, which generally have from 1 to 12, preferably from 1 to 8 and in particular from 1 to 4, carbon atoms, especially methyl, ethyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl (e.g.
- esters of acrylic acid and methacrylic acid with alkanes which generally have from 1 to 12, preferably from 1 to 10, and in particular from 1 to 8, carbon atoms (e.g. ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, 2- propylheptyl acrylate), and 1,3-butadiene.
- the polymer dispersion comprises an acrylic-styrene copolymer.
- the acrylic-styrene copolymer is obtainable by free-radical polymerization of styrene and/or methylstyrene, in particular styrene, with acrylates selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, hydroxyethylmethacrylate, 2-propylheptyl acrylate, and mixtures thereof, in particular selected from the group consisting of 2-ethylhexyl acrylate, hydroxyethylmethacrylate, butyl acrylate, and mixtures thereof.
- methylstyrene refers to alpha-methylstyrene, beta- methylstyrene, 2-methylstyrene, 3-methylstyrene, and 4-methylstyrene, preferably to alpha- methylstyrene.
- the acrylic-styrene copolymer is obtainable by free-radical polymerization of 15 to 50 wt.-%, more preferably 20 to 45 wt.-%, and in particular 25 to 40 wt.-%, of styrene and/or methylstyrene with 50 to 85 wt.-%, more preferably 55 to 80 wt.-%, and in particular 60 to 75 wt.-%, of at least one acrylate.
- styrene is polymerized with the at least one acrylate selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, hydroxyethylmethacrylate, 2-propylheptyl acrylate, and mixtures thereof, in particular selected from the group consisting of 2-ethylhexyl acrylate, hydroxyethylmethacrylate, butyl acrylate, and mixtures thereof.
- the polymer dispersion comprises a styrene-butadiene-based copolymer.
- the polymer dispersion comprises a vinyl acetate polymer.
- the polymer dispersion further comprises a terpolymer.
- Suitable erpolymers are addition products of vinyl acetate, ethylene and vinyl ester.
- the vinyl esters are those of carboxylic acids having 1 to 15 carbon atoms.
- the polymer dispersion is an aqueous polymer dispersion, preferably having a solid polymer content, determined according to DIN EN ISO 3251, from 20 to 70 wt.-%, more preferably from 25 to 72 wt.-%, even more preferably from 30 to 65 wt.-%, and in particular from 40 to 60 wt.-%, based on the total weight of the aqueous polymer dispersion.
- the polymer dispersion is a powder dispersion, preferably having a (co)polymer content from 60 to 95 wt.-%, more preferably from 65 to 92 wt.-%, even more preferably from 70 to 90 wt.-%, based on the total weight of the powder dispersion.
- the (co)polymer of the polymer dispersion has a Tg, calculated using the Fox equation, of -60 to 0 °C, preferably of -50 to -4 °C, more preferably of -40 to -2 °C, even more preferably of -30 to -5 °C. According to Fox (cf. T.G. Fox, Bull. Am. Phys. Soc.
- Tg of polymer dispersions wherein X 1 , X 2, ..., X n are the mass fractions 1, 2, ..., n and Tg 1 , Tg 2, , ..., Tg n are the glass ransition temperatures, in kelvins, of homopolymers of each of the monomers 1, 2, ..., n.
- the individual Tgs are known, for example, from Ullmann's Encyclopedia of Industrial Chemistry, VCH, Weinheim, Vol. A 21 (1992) p.169 and from J. Brandrup, E.
- the (co)polymers of the polymer dispersion are preferably present in the form of particles having an average particle diameter of from 10 to 1000 nm, more preferably from 30 to 600 nm, and in particular from 50 to 400 nm, measured by the pseudoelastic light scattering method (ISO standard 13321; cumulant z-average).
- the aqueous polymer dispersion may additionally comprises at least one surface active compound.
- the surface active compound serves to stabilize the aqueous dispersion of the polymer by keeping the particles of the polymer dispersed.
- the surface active compound may be an emulsifier, a protective colloid or a mixture of both of them.
- the emulsifier and the protective colloid are distinct from each other by their weight-average molar mass Mw.
- An emulsifier has typically a weight average molar mass Mw in general below 2000, while the weight-average molar mass Mw of the protective colloid may be up to 50000, in particular from above 2000 to up to 50000.
- the amount of the surface active compound is in the range from 0.1 to 10% by weight, in particular in the range from 0.5 to 5% by weight, based on the total amount of polymer in the aqueous polymer dispersion.
- the surface active compound comprises one or more emulsifiers.
- the emulsifier is non-ionic, anionic, or cationic.
- an anionic emulsifier is compatible with another anionic emulsifier or a non-ionic emulsifier.
- a cationic emulsifier is typically compatible with another cationic emulsifier or a non- ionic emulsifier.
- the emulsifier is an anionic emulsifier, a combination of two or more anionic emulsifier or a combination of at least one anionic emulsifier and at least one non-ionic emulsifier.
- Examples of customary nonionic emulsifiers are the Emulgin B grades (cetyl/stearyl alcohol ethoxylates, RTM BASF), Dehydrol LS grades (fatty alcohol ethoxylates, EO units: 1-10, RTM BASF), Lutensol A grades (C 12 C 14 -fatty alcohol ethoxylates, EO units: 3-8, RTM BASF), Lutensol AO grades (C 13 C 15 -oxo alcohol ethoxylates, EO units: 3-30), Lutensol AT grades (C 16 C 18 -fatty alcohol ethoxylates, EO units: 11-80), Lutensol ON grades (C10-oxo alcohol ethoxylates, EO units: 3-11) and Lutensol TO grades (C 13 -oxo alcohol ethoxylates, EO units: 3-20).
- Emulgin B grades cetyl/stearyl alcohol ethoxylates, RTM BASF
- EO units means the number average of ethylene oxide repeating units in the emulsifier.
- Anionic emulsifiers include for example the alkali metal salts of dialkyl esters of sulfosuccinic acid, the alkali metal salts and the ammonium salt of C 8 -C 12 alkyl sulfates, the alkali metal salts and the ammonium salts of C 12 -C 18 alkylsulfonic acids, the alkali metal salts and the ammonium salts of C 9 -C 18 alkylarylsulfonic acid, the alkali metal salts and the ammonium salts of sulfuric acid monoesters of ethoxylated C 12 -C 18 alkanols (EO units: 4-30) or a sulfuric acid monoester of an ethoxylated (C 4 -C 12 alkyl)phenol (EO units: 3-50).
- emulsifiers are fatty alcohol phosphates, alkylphenol phosphates, alkyl polyglycol ether phosphates, alkyl polyalkylene oxide phosphates, and fatty alcohol ether phosphates and the salts thereof, in particular the alkalimetal salts and ammonium salts thereof, with particular preference given to the alkalimetal salts such as sodium salts.
- suitable emulsifiers may be found in Houben-Weyl, Methoden der organischen Chemie, volume XIV/1, Makromolekulare Stoffe, Georg-Thieme-Verlag, Stuttgart, 1961, pages 192 to 208.
- suitable protective colloids may be non-ionic, anionic or cationic.
- protective colloids are poly(vinyl alcohols), poly(alkylene glycols), poly(acrylic acids) and the alkali metal salt thereof, poly(methacrylic acids) and the alkali metal salt thereof and gelatin derivatives.
- Anionic protective colloid can also be a copolymer, containing a suitable amount of at least one anionic monomer, such as acrylic acid, methacrylic acid, maleic acid, 2-acrylamido-2-methylpropane sulfonic acid, para-vinylphenyl sulfonic acid or salt forms thereof, preferably alkali metal salts thereof, in polymerized form.
- cationic protective colloids are homo polymers and copolymers containing a sufficient amount of cationic monomers, in particular monoethylenically unsaturated monomers having one or more amino groups, which are N-protonated or N-alkylated.
- Examples include N-protonated and N- alkylated derivatives of homopolymers or copolymers of N-vinylformamide in their at least partly hydrolyzed form, homopolymers or copolymers of N-vinylacetamide in their at least partly hydrolyzed form, N-protonated and N-alkylated derivatives of homopolymers or copolymers of N-vinylcarbazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 1-vinylimidazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 2-vinylimidazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 2-vinylpyridine, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 4- vinylpyridine, N-protonated and N-al
- cationic protective colloids may be acrylamide, methacrylamide and N-vinyl pyrrolidone.
- the protective colloids are distinct from the polymers dispersed in the aqueous polymer dispersion as they are water-soluble or water dispersible.
- water-soluble or water dispersible is understood that the corresponding protective colloid can be dissolved or dispersed in deionized water at 20°C and 1013 mbar in an amount of at least 10 g/L polymer such that the resulting aqueous solution has either no measurable particle size or a particle size of at most 20 nm as determined by dynamic light scattering in accordance with DIN 22412:2008.
- the polyol has the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 3 -hydroxyalkyl, C 2 -C 3 -hydroxyalkenyl, C 1 -C 3 -aminoalkyl, -OH, C 1 -C 3 -alkyl, wherein o is an integer from 0-5, more preferably R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 2 -hydroxyalkyl, or -OH, wherein o is an integer from 0-5.
- the polyol has a molecular weight of less than 200 g/mol, preferably of less than 150 g/mol, and more preferably of less than 100 g/mol. It is further preferred that the polyol has a molecular weight of 80 to less than 200 g/mol, preferably of 83 to less than 150 g/mol, and more preferably of 85 to less than 100 g/mol. In a preferred embodiment, the polyol has a C/O ratio of from less than 2 to more than 0.72, preferably from 1.5 to 0.8 and more preferably from 1.1 to 0.9.
- the polyol is selected from the group consisting of ethylene glycol, glycerol, pentaerythritol, and C 4 -C 7 sugar alcohols such as erythritol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fucitol, iditol, inositol, and volemitol, in particular wherein the polyol is glycerol.
- R 1 to R 3 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 - hydroxyalkenyl, C 1 -C 6 -aminoalkyl, (CH 2 O) n -OH, (CH 2 CH 2 O) n -OH, or (CH 2 CH 2 CH 2 O) n -OH, wherein n is an integer from 1 to 10, preferably from 1 to 5, more preferably from 1 to 3.
- R 1 to R 3 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 - hydroxyalkenyl, (CH 2 O) n -OH, (CH 2 CH 2 O) n -OH, or (CH 2 CH 2 CH 2 O) n -OH, wherein n is an integer from 1 to 10, preferably from 1 to 5, more preferably from 1 to 3.
- R 1 to R 3 are independently C 1 -C 6 -hydroxyalkyl.
- R 1 to R 3 are the same.
- R 1 to R 3 are independently selected from the group consisting of hydroxymethyl, hydroxyethyl, n-hydroxypropyl, 2-hydroxypropyl, n-hydroxybutyl, 2- hydroxybutyl, 2-hydroxy-2-methylpropyl, n-hydroxypentyl, and n-hydroxyhexyl, preferably selected from the group consisting of hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxybutyl, in particular hydroxyethyl.
- Glyoxylic acid has the following structure:
- addition products of glyoxylic acid refer to products, which are obtainable by reacting a nucleophilic compound with the ⁇ -carbonyl group of glyoxylic acid, so as to obtain ⁇ - substituted ⁇ -hydroxy- acetic acid or a salt thereof as an adduct.
- condensation products of glyoxylic acid refer to condensation products obtainable by reacting a compound containing at least one amino or amido group with the ⁇ - carbonyl group of glyoxylic acid, such that water is set free.
- the dispersion composition comprises the polycondensate of glyoxylic acid.
- the polycondensate of glyoxylic acid is an amine-glyoxylic acid condensate.
- amine-glyoxylic acid condensate as used herein is intended to mean a condensate of glyoxylic acid with a compound containing amino or amido groups reactive with aldehydes.
- Examples of compounds containing aldehyde-reactive amino or amido groups include urea, thiourea, melamine, guanidine, acetoguanamine, benzoguanamine and other acylguanamines and polyacrylamide.
- the amine-glyoxylic acid condensate is selected from the group consisting of a melamine-glyoxylic acid condensate, a urea-glyoxylic acid condensate, a melamine-urea-glyoxylic acid condensate, and a polyacrylamide-glyoxylic acid condensate, more preferably urea-glyoxylic acid condensate.
- the amine-glyoxylic acid condensates are obtainable by reacting glyoxylic acid with a compound containing aldehyde-reactive amino or amido groups.
- the glyoxylic acid can be used as an aqueous solution or as glyoxylic acid salts, preferably glyoxylic acid alkaline metal salts.
- the amine compound can be used as salt, for example as guanidinium salts.
- the amine compound and the glyoxylic acid are reacted in a molar ratio of 0.5 to 2 equivalents, preferably 1 to 1.3 equivalents, of glyoxylic acid per aldehyde-reactive amino or amido group.
- the reaction is carried out at a temperature of 0 to 120 °C, preferably 25 to 105 °C, most preferably 50 to 105 °C.
- the pH value is preferably from 0 to 8.
- the viscous products obtained in the reaction can be used as such, adjusted to a desired solids content by dilution or concentration or evaporated to dryness by, e.g., spray-drying, drum-drying, or flash-drying.
- the amine-glyoxylic acid condensates have molecular weights in the range of from 500 to 25000 g/mol, preferably 1000 to 10000 g/mol, particularly preferred 1000 to 5000 g/mol.
- the dispersion composition comprises the sulfite addition product of glyoxylic acid.
- the sulfite addition product has the following formula: wherein X is in each case independently selected from H or a cation equivalent K a , wherein K is an alkali metal, alkaline earth metal, zinc, iron, aluminum, ammonium, or a phosphonium cat ion, and wherein a is 1/n, wherein n is the valence of the cation. More preferably, X is H or Ka, wherein K is an alkali metal.
- K is lithium, sodium or potassium. It is to be understood that also mixed salts are possible.
- X is independently sodium or potassium or a mixture thereof.
- the carbonate source may be an inorganic carbonate having an aqueous solubility of 0.1 g/l or more. The aqueous solubility of the inorganic carbonate is determined in water (starting at pH 7) at 25 °C. These characteristics are well known to those skilled in the art.
- the inorganic carbonate may be selected from alkaline metal carbonates such as potassium carbonate, sodium carbonate or lithium carbonate, and alkaline earth metal carbonates satisfying the required aqueous solubility, such as magnesium carbonate.
- the carbonate source is selected from organic carbonates.
- Organic carbonate denotes an ester of carbonic acid.
- the organic carbonate is hydrolyzed in the presence of the cementitious system to release carbonate ions.
- the organic carbonate is selected from ethylene carbonate, propylene carbonate, glycerol carbonate, dimethyl carbonate, di(hydroxyethyl)carbonate or a mixture thereof, preferably ethylene carbonate, propylene carbonate, and glycerol carbonate or a mixture thereof, and in particular ethylene carbonate and/or propylene carbonate.
- the carbonate source is selected from a group consisting of limestone, dolomite, calcium-magnesium carbonate, siderite, sodium carbonate, potassium carbonate, hydrogen carbonate, lithium carbonate, guanidinium carbonate, and calcium carbonate.
- the carbonate source has a solubility in water of more than 0.08 g/l, more preferably of more than 0.09 g/l, and in particular of more than 0.1 g/l, at 25 °C.
- the salt is sodium gluconate.
- the additive mixture comprising i) a polyol having the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 6 - hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, -OH, C 1 -C 5 -alkyl, wherein o is an integer rom 0-5 and ii) NR 1 R 2 R 3 , wherein R 1 is C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, (CH 2 O) n -OH, (CH 2 CH 2 O) n - OH, or (CH 2 CH 2 CH 2 O) n -OH; R 2 and R 3 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl,
- the additive mixture comprises components i) to iv).
- the weight ratio of the (co)polymer of the polymer dispersion to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1: 1.2.
- the weight ratio of water to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1:1.2.
- the weight ratio of the polymer dispersion to the Portland cement is from 4:1 to 1:1.3, preferably from 3:1 to 1:1, more preferably from 2.5:1 to 1: 1.1.
- the dispersion composition comprises the cement-based sealing slurry from 50 to 99 wt.-%, more preferably from 70 to 99 wt.-%, and in particular from 80 to 99 wt.-%, and the additive mixture from 1 to 50 wt.-%, more preferably from 1 to 30 wt.-%, and in particular from 1 to 20 wt.-%, each based on the total amount of the dispersion composition.
- the dispersion composition further comprises C) calcium sulfate.
- the dispersion composition further comprises D) at least one additional retarder.
- the at least one additional retarder may be selected from the group consisting of: -The bisulfite adduct as synthesized according to WO2017/212045A1: additive 1, page 26; the resulting suspension can be used directly or can be present as a powder which is obtainable, e.g., by drum-drying, spray drying, or flash-drying; -Fruit acids (citric acid, tartaric acid, gluconic acid) or salts thereof; - ⁇ -hydroxy carboxylic acids or salts thereof; and -Organic phosphates, phosphonoalkylcarboxylic acids, phosphonates (such as ATMP, BHMTMP, DTPMP, EDTMP, HDTMP, HEDP, HEMPA, and PBTC as provided by Zschimmer & Schwarz).
- the dispersion composition further comprises E) at least one additional accelerator.
- the at least one additional accelerator may be selected from the group consisting of: -Water-soluble organic carbonates such as ethylene carbonate, propylene carbonate, trimethylene carbonate, glycerol carbonate, dimethyl carbonate, or di(hydroxyethyl)carbonate, inorganic carbonates, such as alkali metal carbonates, like sodium carbonate; -Calcium-silicate-hydrate nanocrystals in suspension or as powders as described in WO2010/026155A1, EP14198721, WO2014/114784 or WO2014/114782; -Amorphous aluminum hydroxide (e.g.
- the dispersion composition further comprises F) at least one dispersant.
- the dispersant is preferably a polymeric dispersant, which has anionic and/or anionogenic groups and polyether side chains, which preferably comprise polyalkylene glycol side chains. The anionic and/or anionogenic groups and the polyether side chains are preferably attached to the backbone of the polymeric dispersant.
- the dispersants are in this case more preferably selected from the group of polycarboxylate ethers (PCEs), the anionic group being in the case of PCEs carboxylic groups and/or carboxylate groups, and phosphorylated polycondensates. Most preferable are the polycarboxylate ethers (PCEs).
- the PCE is preferably produced by the radical copolymerization of a polyether macromonomer and an acid monomer in a way that at least 45 mol-%, preferably at least 80 mol-% of all structural units of the copolymer were formed by copolymerization of the polyether macromonomer and the acid monomer.
- acid monomer means in particular a monomer comprising anionic and/or anionogenic groups.
- polyether macromonomer means in particular a monomer comprising at least two ether groups, preferably at least two alkylene glycol groups.
- the polymeric dispersant preferably comprises as anionic and/or anionogenic group at least one structural unit of the general formulae (la), (lb), (lc) and/or (Id):
- R 1 is H or an unbranched or branched C 1 -C 4 alkyl group, CH 2 COOH or CH 2 CO-X-R 3 ;
- R 2 is OM, PO 3 M 2 , or O-PO 3 M 2 ; with the proviso that X is a chemical bond if R 2 is OM; R 3 is PO 3 M 2 , or O-PO 3 M 2 ;
- R 3 is H or an unbranched or branched C 1 -C 4 alkyl group; n is 0, 1, 2, 3 or 4;
- R 4 is PO 3 M 2 , or O-PO 3 M 2 ; (lc) in which
- R 5 is H or an unbranched or branched C 1 -C 4 alkyl group
- Z is O or NR 7 ;
- R 7 is H, (C n H 2n )-OH, (C n H 2n )-PO 3 M 2 , (C n H 2n )-OPO 3 M 2 , (C 6 H 4 )-PO 3 M 2 , or (C 6 H 4 )-OPO 3 M 2 , and n is 1 , 2, 3 or 4;
- R 6 is H or an unbranched or branched C 1 -C 4 alkyl group
- Q is NR 7 or O
- R 7 is H, (C n H 2n )-OH, (C n H 2n )-PO 3 M 2 , (C n H 2n )-OPO 3 M 2 , (C 6 H 4 )-PO 3 M 2 , or (C 6 H 4 )-OPO 3 M 2 ; n is 1 , 2, 3 or 4; and where each M in the above formulae independently of any other is H or a cation equivalent.
- polymeric dispersant comprises as polyether side chain at least one structural unit of the general formulae (I la), (lib), (lie) and/or (lid):
- R 10 , R 11 and R 12 independently of one another are H or an unbranched or branched C 1 -C 4 alkyl group;
- Z is O or S;
- E is an unbranched or branched C 1 -C 6 alkylene group, a cyclohexylene group, CH 2 - C 6 H 10 , 1,2-phenylene, 1,3-phenylene or 1,4-phenylene;
- G is O, NH or CO-NH; or E and G together are a chemical bond;
- A is an unbranched or branched alkylene with 2, 3, 4 or 5 carbon atoms or CH 2 CH(C 6 H 5 );
- n is 0, 1, 2, 3, 4 or 5;
- a is an integer from 2 to 350;
- R 13 is H, an unbranched or branched C 1 -C 4 alkyl group, CO-NH 2 or COCH 3 ;
- the polymeric dispersant is a phosphorylated polycondensation product comprising structural units (III) and (IV): (III) in which T is a substituted or unsubstituted phenyl or naphthyl radical or a substituted or unsubstituted heteroaromatic radical having 5 to 10 ring atoms, of which 1 or 2 atoms are heteroatoms selected from N, O and S; n is 1 or 2; B is N, NH or O, with the proviso that n is 2 if B is N and with the proviso that n is 1 if B is NH or O; A is an unbranched or branched alkylene with 2 to 5 carbon atoms or CH 2 CH(C 6 H 5 ); a is an integer from 1 to 300; R 25 is H, a branched or unbranched C 1 to C 10 alkyl radical, C 5 to C 8 cycloalkyl radical, aryl radical, or heteroaryl radical having 5 to 10
- the polymeric dispersants comprising structural units (I) and (II) can be prepared by conventional methods, for example by free radical polymerization.
- the preparation of the dispersants is, for example, described in EP0894811, EP1851256, EP2463314, and EP0753488.
- the dispersant is a polymer comprising a sulfonic acid and/or sulfonate group.
- the polymeric dispersant comprising sulfonic acids and/or sulfonates and is selected from the group consisting of lignosulfonates (LGS), melamine formaldehyde sulfonate condensates (MFS), ⁇ -naphthalene sulfonic acid condensates (BNS), sulfonated ketone-formaldehyde-condensates, and copolymers comprising sulfo group containing units and/or sulfonate group-containing units and carboxylic acid and/or carboxylate group-containing units.
- LGS lignosulfonates
- MFS melamine formaldehyde sulfonate condensates
- BNS ⁇ -naphthalene sulfonic acid condensates
- copolymers comprising sulfo group containing units and/or sulfonate group-containing units and carboxylic acid and/or carboxylate group-containing units
- the lignosulfonates used as polymeric sulfonated dispersants are products, which are obtained as by-products of the paper industry. Such products are described in Ullmann's Encyclopedia of Industrial Chemistry, 5th Ed., Vol. A8, pages 586, 587. They comprise units of the strongly simplified and idealized formula wherein n is usually 5 to 500. Lignosulfonates have usually molecular weights between 2.000 and 100.000 g/mol. Generally, they are present in the form of their sodium-, calcium-, and/or magnesium salts. Examples for suitable lignosulfonates are the products marketed under the trade name Borresperse of the Norwegian company Borregaard LignoTech.
- melamine-formaldehyde-sulfonate condensates also called MFS-resins
- MFS-resins melamine-formaldehyde-sulfonate condensates
- Preferred melamine-formaldehyde-sulfonate condensates comprise (strongly simplified and idealized) units of the formula Melamine formaldehyde sulfite (PMS) wherein n is typically a number from 10 to 300.
- the molecular weight is preferably in the region from 2.500 to 80.000 g/mol.
- An example for melamine-formaldehyde-sulfonate condensates are products marketed by the company BASF Construction Additives GmbH under the trade name Melment ® .
- additional monomers can be co-condensated. In particular urea is suitable.
- aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co- condensated into the melamine-formaldehyde-sulfonate condensates.
- the sulfonated ketone-formaldehyde are products in which as ketone component a mono- or diketone is used.
- acetone, butanone, pentanone, hexanone or cyclohexanone are built into the polymer.
- condensates are known and for example described in WO 2009/103579.
- sulfonated acetone-formaldehyde-condensates comprise typically units of the formula (according to J. Plank et al., J. Appl. Poly. Sci.2009, 2018 – 2024): wherein m and n are typically an integer from 10 to 250, M is an alkali metall ion, for example Na + , and the ratio of m:n is generally in the region from about 3:1 to about 1:3, in particular from about 1,2:1 to about 1:1,2.
- acetone-formaldehyde-condensates are products, which are marketed by the company BASF Construction Solutions GmbH under the trade name Melcret ® K1L.
- aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co-condensated.
- BNS ⁇ -naphthaline-formaldehyde-condensates
- ⁇ -naphthaline-formaldehyde-condensates are the products marketed byhe company BASF Construction Additives GmbH under the trade name Melcret ® 500 L.
- aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co-condensated.
- the present invention relates in a second aspect to the use of the dispersion composition according to the first aspect (including all preferred embodiments) formproving flexibilisation or for providing waterproofness of particularly membranes.
- the present invention relates in a third aspect to the use of an additive mixture (AM-a) comprising i) a polyol having the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, -OH, C 1 -C 5 -alkyl, wherein o is an integer from 0-5, and/or ii) NR 1 R 2 R 3 , wherein R 1 is C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, (CH 2 O) n
- the cement-based sealing slurry comprises a polymer dispersion.
- the cement-based sealing slurry comprises a Portland cement.
- the additive mixture (AM-a) comprises components i) to iii).
- the carbonate source is comprised in the additive mixture (AM-a).
- the additive mixture comprising i) a polyol having the structure R 5 -(CHOH) o -R 4 , wherein R 4 and R 5 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, -OH, C 1 -C 5 -alkyl, wherein o is an integer from 0-5, and/or ii) NR 1 R 2 R 3 , wherein R 1 is C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C 1 -C 6 -aminoalkyl, (CH 2 O) n -OH, (CH 2 CH 2 O) n -OH, or (CH 2 CH 2 CH 2 O) n -OH; R 2 and R 3 are independently C 1 -C 6 -hydroxyalkyl, C 2 -C 6 -hydroxyalkenyl, C
- the additive mixture comprises components i) to iv).
- the additive mixture comprises i) the polyol in an amount of 5 to 30 wt.-%, ii) the NR 1 R 2 R 3 in an amount of 2 to 25 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 30 wt.-%, iv) the carbonate source in an amount of 4 to 45 wt.-%, and v) the salt of in an amount of 0 to 15 wt.-%, each based on the total weight of the additive mixture.
- the additive mixture comprises i) the polyol in an amount of 10 to 30 wt.-%, ii) the NR 1 R 2 R 3 in an amount of 5 to 20 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 10 to 30 wt.-%, iv) the carbonate source in an amount of 25 to 45 wt.-%, and v) the salt of in an amount of 2 to 15 wt.-%, each based on the total weight of the additive mixture.
- the additive mixture (AM-a) comprises i) the polyol in an amount of 25 to 35 wt.-%, ii) the NR 1 R 2 R 3 in an amount of 10 to 25 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 20 to 35 wt.-%, and v) the salt of in an amount of 5 to 18 wt.-%, each based on the total weight of the additive mixture (AM-a).
- the additive mixture comprises i) the polyol in an amount of 5 to 27 wt.-%, ii) the NR 1 R 2 R 3 in an amount of 3 to 15 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 8 wt.-%, iv) the carbonate source in an amount of 4 to 17 wt.-%, and water in an amount of 50 to 80 wt.-%, each based on the total weight of the additive mixture.
- the additive mixture (AM-a) comprises i) the polyol in an amount of 5 to 27 wt.-%, ii) the NR 1 R 2 R 3 in an amount of 3 to 15 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 8 wt.-%, and water in an amount of 55 to 80 wt.-%, each based on the total weight of the additive mixture (AM-a).
- the use of the additive mixture and of the additive mixture (AM-a) together with a carbonate source according to the present invention provides a pot life of the cement-based sealing slurry of 0.3 to 3 hours, more preferably of 0.4 to 2.5 hours, even more preferably of 0.5 to 2 hours, and in particular of 1 to 2 hours.
- the pot life is the use period within which the polymer-modified building material in the made-up state has a viscosity and creaminess appropriate for processing, such that it can be applied to the application substrate with a suitable aid (brick trowel, squeegee, etc.). If this period is exceeded, the building material can no longer be spread smoothly on the application substrate.
- the pot life according to the present invention is determined via a thin film of the material to be tested having a height of from 1.5 to 3.5 mm, a width of from 10.0 to 14.0 cm, and a length of from 15 to 30 cm on a Teflon foil.
- the use of the additive mixture and of the additive mixture (AM-a) together with a carbonate source provides a drying time of less than 4 hours, preferably of less than 3.5 hours, even more preferably of less than 3 hours, and in particular of less than 2 hours.
- the drying of the film is preferably evaluated by applying a pressure of approximately 10 to 20 g on the film, to check when the film can no longer be plastically deformed.
- the present invention relates in a fourth aspect to a flexible water-proofing membrane obtained from a dispersion composition according to the first aspect.
- the preferred embodiments of the components of the dispersion composition the same preferred embodiments as for the first aspect apply.
- the present invention relates in a fifth aspect to a method of sealing a concrete or masonry structure comprising applying to the concrete or masonry structure the dispersion composition according to the first aspect.
- the term "concrete" denotes a mortar to which are added coarse granulates, i.e.
- cement paste denotes the inorganic binder composition admixed with water.
- the aggregate in this invention can be for example silica, quartz, sand, crushed marble, glass spheres, granite, limestone, sandstone, calcite, marble, serpentine, travertine, dolomite, feldspar, gneiss, alluvial sands, any other durable aggregate, and mixtures thereof.
- the aggregates are often also called fillers and in particular do not work as a binder.
- the dispersion composition is applied on the concrete or masonry structure in a thickness from 0.5 mm to 5 mm, more preferably from 0.8 mm to 3 mm. It is to be understood that the thickness is measured directly after the application of the dispersion on the concrete or masonry structure, i.e. in wet condition.
- the dispersion may be applied once or multiple times.
- the same preferred embodiments as for the first aspect apply.
- the present invention is further illustrated by the following examples. Examples Starting materials For the examples and comparative examples, the following starting materials were used: Polymer dispersions Aqueous dispersions; Dispersion 1: In a 4 L glass vessel equipped with anchor stirrer, heating and cooling devices, and various feeds, 400.0 g of deionized water and 6.8 g of a polystyrene seed latex dispersion (with a solids content of 33% by weight; with a weight-average particle diameter of 28 nm) were heated to an internal temperature of 90 °C while stirring (140 rpm).
- the polymer dispersion obtained had a solids content of 54.0% by weight, a number-average particle diameter of 250 nm and a glass transition temperature of -15°C.
- Additives Polymer 1 Urea-glyoxylic acid condensate The urea-glyoxylic acid condensate was synthesized according to WO2019/077050A1: Synthetic procedure A, retarder 7 in table 1, page 24-26.
- the resulting suspension can be used directly or can be dried to a powder which is obtainable, e.g. by drum-drying, spray drying, or flash-drying.
- Accelerator powder 1 In a rotating drum 179.6 g spray dried urea-glyoxylic-acid condensate, 59.9 g sodium gluconate, 365.3 g sodium bicarbonate, and 110.7 g silica were filled. While the drum rotates, a mixture from 94.8 g triethanolamine (TEA) and 189.7 g glycerol were sprayed into the drum.
- TSA triethanolamine
- Accelerator solution 1 2.868 g of an aqueous polymer 1 solution (s.c.52.3%), 6.157 Na 2 CO 3 , 5.575 g glycerol, 2.787 g TEA, and 30.812 g water were stirred, resulting in a suspension with a solids content of 33.23%.
- Accelerator solution 2 2.868 g of a 52.3% aqueous Polymer 1 solution, 3.079 g Na 2 CO 3 , 7.168 g glycerol, 3.584 g TEA, and 37.580 g water were stirred, resulting in a suspension with a solids content of 28.25%.
- Accelerator solution 3 2.868 g of a 52.3% aqueous Polymer 1 solution, 3.079 g Na2CO3, 7.168 g glycerol, and 17.190 g water were stirred, resulting in a suspension with a solids content of 38.76%.
- Accelerator solution 4 2.868 g of a 52.3% aqueous Polymer 1 solution, 7.168 g glycerol, 3.584 g TEA, and 10.3 g water were stirred, resulting in a suspension with a solids content of 39.76%.
- Example 1 For a two-component application, 750 g of the dry compound from Table 1 was mixed with 7 g of powder 1 and 14 g CaSO 4 (anhydrite). Afterwards, 468.3 g of the dispersion 1 and 36 g water were added to the dry compound and stirred.
- the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
- Example 2 For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO 4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 41.5 g of accelerator solution 1. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
- Example 3 For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO 4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 48.8 g of accelerator solution 2. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
- p/c polymer dispersion / cement ratio
- w/c water / cement ratio
- Example 4 For a one-component application where only water has to be added before usage, 750 g of the dry compound from table 1 was mixed with 7 g of powder 1, 14 g CaSO 4 (anhydrite), and 300 g RDP 1. Afterwards, water was added to the dry compound until the resulting dispersion- modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
- Example 5 For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO 4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 26.8 g of accelerator solution 3.
- Comparative example 2 For a one-component application where only water has to be added before usage, 750 g of the dry compound from table 1 was mixed with 300 g RDP 1. Afterwards, water was added to the dry compound until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Comparative Example 3: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO 4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 28.8 g of accelerator solution 4. Afterwards, the resulting dispersion was added to the dry compound and stirred.
- CaSO 4 anhydrite
- Table 2 Cumulated heat of hydration, drying time, and pot life of the dispersion-modified mineral building material mixtures.
- the calorimetry measurements were performed at 20°C.
- the pot life of the above-described dispersion-modified mineral building material mixture was assessed.
- the pot life is the use period within which the polymer-modified building material in the made-up state has a viscosity and creaminess appropriate for processing, such that it can be applied to the application substrate with a suitable aid (brick trowel, squeegee, etc.). If this period is exceeded, the building material can no longer be spread smoothly on the application substrate.
- a pot life of 0.5-2 h is desirable, whereas faster systems are difficult to process and extremely slow systems (pot life >3 h) delay the next working steps.
- the effect is summarized in Table 2.
- the dispersion-modified mineral building material mixture was used to produce a wet thin film (height: 2.5 mm, width 12.0 cm and length 20 to 25 cm) on a Teflon foil.
- the appearance of the dried building material was examined. All films were homogeneous (no separation), apparently smooth, and had no cracks.
- the drying of the film was evaluated. For this purpose, a pressure of approximately 10-20 g was exerted by placing a finger on the film, to check when the film could no longer be plastically deformed. A short drying time ⁇ 3 h is desirable so that the next work steps are not delayed. These steps could be adding another layer of the film, applying tile adhesive, etc.
- Table 2 the pot lives of comparative examples 3 and 4 are not sufficient.
Abstract
The present invention relates to a dispersion composition comprising a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase and b) a polymer dispersion and an additive mixture and the use thereof.
Description
Dispersion composition comprising a cement-based sealing slurry and an additive mixture The present invention is directed to a dispersion composition comprising a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase and b) a polymer dispersion and an additive mixture, as well as the use thereof. It is known in the art that additives may be added to aqueous slurries or powder dispersants or improving their workability, i.e. kneadability, spreadybility, sprayability, pumpability, or lowability. Such admixtures are capable of preventing the formation of solid agglomerates and of dispersing the particles already present and those newly formed by hydration and in this way improving the workability. This effect is utilized in the preparation of construction material compositions which contain e.g. hydraulic binders, such as cement, lime, gypsum, hemihydrate or anhydrite. For example, set control agents or retarders may be used as additives to delay the hydration reaction and improve the workability. The retarders delay the hydration on-set by inhibiting the dissolution of the reactive cement components, in particular aluminates, and/or by masking the calcium ions thereby slowing down the hydration reaction. DE 4217181 A1 discloses condensation products of melamine and glyoxylic acids as additives for hydraulic binders. For improving the flexibility and the waterproofness, polymer dispersions are being applied in cement-based sealing slurries. However, a high polymer content reduces the drying properties and the cement hydration of the cement-containing system. A slowed drying process delays the work flow (i.e. two layers applications and attaching tiles) unfavorably. Hence, there is an ongoing need to provide a suitable dispersion composition providing well- balanced drying properties of polymer-containing dispersion compositions. In light of the above, the object of the present invention was to provide a dispersion composition, which provides a suitably open time (time until initial setting) whilst having a good processability (workability) during said open time and a rapid setting. In this connection, the dispersion composition needs to provide a well-balanced drying period. It has further been an object of the present invention to provide flexible and waterproofed material. Further, it has been an object of the present invention to provide a convenient additive mixture, which can be applied in order to accelerate drying of a cement-based sealing slurry, in particular in the presence of polymer dispersion. It has surprisingly been found that at least one of these objects can be achieved by the dispersion composition as claimed. It has further been found that the dispersion composition and/or the additive mixture as defined hereinafter provides improved drying properties. In a first aspect, the present invention therefore relates to a dispersion composition comprising A) a cement-based sealing slurry comprising
a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al2O3 is at least 2 wt.-% of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF), b) a polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer; and B) an additive mixture comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6- hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integerrom 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n- OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to whichhey are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate of glyoxylic acid or a sulfite addition product of glyoxylic acid, and iv) a carbonate source, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or - CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X;
X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH. In the following, preferred embodiments of the components of the dispersion composition are described in further detail. It is to be understood that each preferred embodiment is relevant on its own as well as in combination with other preferred embodiments. In a preferred embodiment A1 of the first aspect, the Portland cement is an ordinary Portland cement comprising at least 3 wt.-% of aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof, and/or ess than 5 wt.-% of aluminate type CAC in form of CA, C2AS, CA2, and C12A7, and/or at least 3 wt.-% of CaSO4·x H2O, wherein x is selected from 0 to 1.5, and/or CaSO4·x H2O, wherein x is selected from 0 to 1.5, and Al2O3 and wherein the weight ratio of the CaSO4·x H2O to the amount of Al2O3 is from 1:3 to 4:1, preferably from 1:2 to 3:1. In a preferred embodiment A2 of the first aspect, the cement-based sealing slurry consists of the Portland cement and the polymer dispersion and comprises from 10 to 50 wt.-%, preferably from 20 to 45 wt.-%, of the polymer dispersion, based on the total weight of the cement-based sealing slurry. In a preferred embodiment A3 of the first aspect, the polymer dispersion is an aqueous polymer dispersion, preferably having a solid polymer content, determined according to DIN EN ISO 3251, from 20 to 70 wt.-%, more preferably from 30 to 65 wt.-%, and in particular from 40 to 60 wt.-%, based on the total weight of the aqueous polymer dispersion or a powder dispersion, preferably having a (co)polymer content from 60 to 95 wt.-%, more preferably from 70 to 90 wt.- %, based on the total weight of the powder dispersion. In a preferred embodiment A4 of the first aspect, the (co)polymer of the polymer dispersion has a Tg, calculated using the Fox equation , of -60 to 0 °C, preferably of -30 to -5 °C and/or the polymer dispersion comprises an acrylic-styrene copolymer. In a preferred embodiment A5 of the first aspect, the polyol has a molecular weight of less than 200 g/mol, preferably of less than 150 g/mol, more preferably of less than 100 g/mol and/or a C/O ratio of from less than 2 to more than 0.72, preferably from 1.5 to 0.8, in particular wherein the polyol is glycerol. In a preferred embodiment A6 of the first aspect, in NR1R2R3, R1 to R3 are independently C1- C6-hydroxyalkyl and/or R1 to R3 are the same, preferably hydroxyethyl. In a preferred embodiment A7 of the first aspect, the polycondensate of glyoxylic acid is an amine-glyoxylic acid condensate, preferably wherein the amine-glyoxylic acid condensate is selected from the group consisting of a melamine-glyoxylic acid condensate, a urea-glyoxylic acid condensate, a melamine-urea-glyoxylic acid condensate, and a polyacrylamide-glyoxylic acid condensate, more preferably urea-glyoxylic acid condensate.
In a preferred embodiment A8 of the first aspect, the carbonate source is selected from a group consisting of limestone, dolomite, calcium-magnesium carbonate, siderite, sodium carbonate, potassium carbonate, hydrogen carbonate, lithium carbonate, guanidinium carbonate, and calcium carbonate and/or wherein the carbonate source has a solubility in water of more than 0.08 g/l at 25 °C. In a preferred embodiment A9 of the first aspect, the salt of
is present in the additive mixture and wherein R2 is H, R3 is C3-C6 alkyl which may be substituted by 1 to 5 OH, and R4 is COOY, and Y is X being an alkali metal, preferably wherein the salt is sodium gluconate. In a preferred embodiment A10 of the first aspect, the weight ratio of the (co)polymer of the polymer dispersion to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1: 1.2 and/or the weight ratio of water to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1:1.2 and/or the weight ratio of the polymer dispersion to the Portland cement is from 4:1 to 1:1.3, preferably from 3:1 to 1:1, more preferably from 2.5:1 to 1: 1.1. In a preferred embodiment A11 of the first aspect, the dispersion composition further comprises C) calcium sulfate. In a second aspect, the present invention relates to the use of the dispersion composition according to the first aspect for improving flexibilisation or for providing waterproofness. In a third aspect, the present invention relates to the use of an additive mixture (AM-a) comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6- aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable
carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate or a sulfite addition product of at least one monomer with an aldehyde group, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or -CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X; X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH, and of a carbonate source, for providing fast drying of a cement-based sealing slurry. In a preferred embodiment C1 of the third aspect, the carbonate source is comprised in the additive mixture (AM-a). In a fourth aspect, the present invention relates to a flexible water-proofing membrane obtained from a dispersion composition according to the first aspect. In a fifth aspect, the present invention relates to method of sealing a concrete or masonry structure comprising applying to the concrete or masonry structure the dispersion composition according to the first aspect.
Detailed Description Before describing in detail exemplary embodiments of the present invention, definitions important for understanding the present invention are given. As used in this specification and in the appended claims, the singular forms of "a" and "an" also include the respective plurals unless the context clearly dictates otherwise. In the context of the present invention, the terms "about" and "approximately" denote an interval of accuracy that a person skilled in the art will understand to still ensure the technical effect of the feature in question. The term typically indicates a deviation from the indicated numerical value of ±20 %, preferably ±15 %, more preferably ±10 %, and even more preferably ±5 %. It is to be understood that the term "comprising" is not limiting. For the purposes of the present invention the term "consisting of" is considered to be a preferred embodiment of the term "comprising of". If hereinafter a group is defined to comprise at least a certain number of embodiments, this is meant to also encompass a group which preferably consists of these embodiments only. Furthermore, the terms "first", "second", "third" or "(a)", "(b)", "(c)", "(d)" etc. and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein. In case the terms "first", "second", "third" or "(a)", "(b)", "(c)", "(d)", "i", "ii" etc. relate to steps of a method or use or assay there is no time or time interval coherence between the steps, i.e. the steps may be carried out simultaneously or there may be time intervals of seconds, minutes, hours, days, weeks, months or even years between such steps, unless otherwise indicated in the application as set forth herein above or below. It is to be understood that this invention is not limited to the particular methodology, protocols, reagents etc. described herein as these may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention that will be limited only by the appended claims. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. The term "substituted", as used herein, means that a hydrogen atom bonded to a designated atom is replaced with a specified substituent, provided that the substitution results in a stable or chemically feasible compound. Unless otherwise indicated, a substituted atom may have one or more substituents and each substituent is independently selected. The term "substitutable", when used in reference to a designated atom, means that attached to the atom is a hydrogen, which can be replaced with a suitable substituent. When it is referred to certain atoms or moieties being substituted with “one or more” substituents, the term “one or more” is intended to cover at least one substituent, e.g.1 to 10 substituents, preferably 1, 2, 3, 4, or 5 substituents, more preferably 1, 2, or 3 substituents, most preferably 1, or 2 substituents. When neither the term “unsubstituted” nor “substituted” is explicitly mentioned concerning a moiety, said moiety is to be considered as unsubstituted.
The organic moieties mentioned in the above definitions of the variables are - like the term halogen - collective terms for individual listings of the individual group members. The prefix Cn- Cm indicates in each case the possible number of carbon atoms in the group. The term “halogen” denotes in each case fluorine, bromine, chlorine or iodine, in particularluorine, chlorine, or bromine. The term "alkyl" as used herein denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms, preferably 1 to 5 or 1 to 4 carbon atoms, more preferably 1 to 3 or 1 or 2 carbon atoms. Examples of an alkyl group are methyl, ethyl, n-propyl,so-propyl, n-butyl, 2-butyl, iso-butyl, tert-butyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2,2-dimethylpropyl, 1-ethylpropyl, n-hexyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1,1-dimethylbutyl, 1,2- dimethylbutyl, 1,3-dimethylbutyl, 2,2-dimethylbutyl, 2,3-dimethylbutyl, 3,3-dimethylbutyl, 1- ethylbutyl, 2-ethylbutyl, 1,1,2-trimethylpropyl, 1,2,2-trimethylpropyl, 1-ethyl-1-methylpropyl, and 1-ethyl-2-methylpropyl. The term "alkoxy" as used herein denotes in each case a straight-chain or branched alkyl group which is bonded via an oxygen atom and has usually from 1 to 6 carbon atoms, preferably 1 to 2 carbon atoms, more preferably 1 carbon atom. Examples of an alkoxy group are methoxy, ethoxy, n-propoxy, iso-propoxy, n-butyloxy, 2-butyloxy, iso-butyloxy, tert.-butyloxy, and the like. The term “hydroxyalkyl” as used herein denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms and being further substituted with 1 to 5, preferably with 1 to 2 hydroxy groups, in particular with 1 hydroxy group. Preferably, the one hydroxy group is terminating the straight-chain or branched alkyl group so that the hydroxy group is bonded to an alkyl bridge, which is bonded to the remainder of the molecule. Examples of an hydroxyalkyl group are hydroxymethyl, hydroxyethyl, n-hydroxypropyl, 2-hydroxypropyl, n- hydroxybutyl, 2-hydroxybutyl, 2-hydroxy-2-methylpropyl, n-hydroxypentyl, and n-hydroxyhexyl. Hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxybutyl, are preferred, in particular hydroxyethyl. The term “hydroxyalkenyl” as used herein denotes in each case an unsaturated hydrocarbon group having usually 2 to 6, preferably 2 to 4 carbon atoms comprising at least one carbon- carbon double bond in any position and being further substituted with 1 to 5, preferably with 1 to 2 hydroxy groups, in particular with 1 hydroxy group. Preferably, the one hydroxy group iserminating the unsaturated hydrocarbon group so that the hydroxy group is bonded to an alkenyl bridge, which is bonded to the remainder of the molecule. Examples of an hydroxyalkenyl are hydroxyvinyl, hydroxyallyl, hydroxymethallyl, hydroxybuten-1-yl, 2-hydroxy- 2-penten-1-yl, 1-hydroxy-3-penten-1-yl and the like. If geometric isomers are possible with regard to the double bond, the present invention relates to both, the E- and Z-isomers. The term “aminoalkyl” as used herein denotes in each case a straight-chain or branched alkyl group having usually from 1 to 6 carbon atoms and being further substituted with 1 to 5, preferably with 1 to 2 amino groups, in particular 1 amino group. Preferably, the one amino group is terminating the straight-chain or branched alkyl group so that the amino group is bonded to an alkyl bridge, which is bonded to the remainder of the molecule. Examples of an aminoalkyl group are aminomethyl, aminoethyl, n-aminopropyl, 2-aminopropyl, n-aminobutyl, 2-
aminobutyl, 2-amino-2-methylpropyl, n-aminopentyl, and n-aminohexyl. Aminomethyl, aminoethyl, aminopropyl, and aminobutyl, are preferred, in particular aminoethyl. The term “heterocyclic” or “heterocyclyl” includes, unless otherwise indicated, in general a 5- or 6-membered, in particular 6-membered monocyclic ring. The heterocycle may be saturated, partially or fully unsaturated, or aromatic, wherein saturated means that only single bonds are present, and partially or fully unsaturated means that one or more double bonds may be present in suitable positions, while the Hückel rule for aromaticity is not fulfilled, whereas aromatic means that the Hückel (4n + 2) rule is fulfilled. The heterocycle typically comprises one or more, e.g.1, 2, 3, or 4, preferably 1, 2, or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO2. The remaining ring members are carbon atoms. In a preferred embodiment, the heterocycle is an aromatic heterocycle, preferably a 5- or 6-membered aromatic heterocycle comprising one or more, e.g.1, 2, 3, or 4, preferably 1, 2, or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO2. Examples of aromatic heterocycles are provided below in connection with the definition of “hetaryl”. “Hetaryls” or “heteroaryls” are covered by the term “heterocycles”. The saturated or partially or fully unsaturated heterocycles usually comprise 1, 2, 3, 4 or 5, preferably 1, 2 or 3 heteroatoms selected from N, O and S as ring members, where S-atoms as ring members may be present as S, SO or SO2. The skilled person is aware that S, SO or SO2 is to be understood as follows:
When referring to compositions and the weight percent of the therein comprised ingredients it is to be understood that according to the present invention the overall amount of ingredients does not exceed 100% (± 1% due to rounding). Preferred embodiment regarding the dispersion composition as well as the use thereof for improving flexibilisation or for providing waterproofness, a flexible water-proofing membrane obtained from said dispersion composition and a method of sealing a concrete or masonry structure are described hereinafter. Further, the use of a herein described specific additive mixture for providing fast drying of a cement-based sealing slurry is described hereinafter. It is to be understood that the preferred embodiments of the invention are preferred alone or in combination with each other. As indicated above, the present invention relates in one embodiment to a dispersion composition comprising A) a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al2O3 is at least 2 wt.-% of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF), b) a polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer; and B) an additive mixture comprising
i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6- hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n- OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate of glyoxylic acid or a sulfite addition product of glyoxylic acid, and iv) a carbonate source, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or - CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X; X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH.
Surprisingly, it was found that the dispersion compositions according to the present invention especially benefit from specific advantageous in term of drying properties. Without being bound to any theory, it is assumed that the herein disclosed additive mixture provides a controlled aluminate reaction, which results in a faster drying of the cement-based sealing slurry due to hydration. In the following, preferred embodiments of the dispersion composition, which are relevant for all aspects of the invention, are described in further detail hereinafter. It is to be understood that each preferred embodiment is relevant on its own as well as in combination with other preferred embodiments. The mineralogical phases are indicated by their usual name followed by their cement notation. The primary compounds are represented in the cement notation by the oxide varieties: C for CaO, S for SiO2, A for Al2O3, $ for SO3, H for H2O; this notation is used throughout. The term "Portland cement" generally denotes any cement compound containing Portland clinker, especially CEM I, II, III, IV and V within the meaning of standard EN 197-1, paragraph 5.2. A preferred cement is ordinary Portland cement (OPC) according to DIN EN 197-1 which may either contain calcium sulfate (< 7% by weight) or is essentially free of calcium sulfate (<1% by weight). Calcium aluminate cement (also referred to as CAC or high aluminate cement) means a cement containing calcium aluminate phases. The term "aluminate phase" denotes any mineralogical phase resulting from the combination of aluminate (of chemical formula Al2O3, or "A" in cement notation), with other mineral species. The amount of alumina (in form of Al2O3) is at least 2 wt.-%, preferably at least 3 wt.-%, and more preferably at least 4 wt.-%, of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF). More precisely, said mineralogical phase of aluminate type comprises e.g. tricalcium aluminate (C3A), monocalcium aluminate (CA), calcium-di-aluminate (CA2), mayenite (C12A7), gehlenite (C2AS), tetracalcium aluminoferrite (C4AF), or a combination of several of these phases. Sulfoaluminate cement has a content of yeelimite (of chemical formula 4CaO.3Al2O3.SO3 or C4A3$ in cement notation) of greater than 15% by weight. Mineralogical phases in cement are typically determined using quantitative X-ray diffraction (XRD). Preferably, the Portland cement is an ordinary Portland cement. Preferably, the ordinary Portland cement comprises aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof. In a preferred embodiment, the ordinary Portland cement comprises at least 1 wt.-%, more preferably at least 2 wt.-%, and even more preferably at least 3 wt.-%, of aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof. In a preferred embodiment, the ordinary Portland cement comprises less than 5 wt.-%, more preferably less than 4 wt.-%, and even more preferably less than 3 wt.-%, of aluminate type CAC in form of CA, C2AS, CA2, and C12A7. The ordinary Portland cement according to the present invention contains an aluminate phase and may additionally contain at least one sulfate
source, preferably calcium sulfate source. The calcium sulfate source may be selected from calcium sulfate dihydrate, anhydrite, α- and β-hemihydrate, i.e. α-bassanite and β-bassanite, or mixtures thereof. Preferably the calcium sulfate is α-bassanite and/or β-bassanite. In a preferred embodiment, the ordinary Portland cement comprises at least 3 wt.-%, more preferably at least 4 wt.-%, and even more preferably at least 5 wt.-%, of CaSO4·x H2O, wherein x is selected from 0 to 1.5. It is further preferred, that the ordinary Portland cement comprises from at least 3 to less than 7 wt.-%, more preferably from at least 4 to 6 wt.-%, and even more preferably 4.5. to 5.5 wt.-%, of CaSO4·x H2O, wherein x is selected from 0 to 1.5. Preferably, the C3A, C4AF, CA, C2AS, CA2, C12A7, and CaSO4·x H2O are determined using quantitative X-ray diffraction (XRD). In this connection it is preferred to perform Rietveld refinement for the analysis. In a preferred embodiment, the ordinary Portland cement comprises at least 5 wt.-%, more preferably at least 10 wt.-%, and even more preferably at least 15 wt.-%, of sulfoaluminate types such as yeelimite having the chemical formula 4CaO.3Al2O3.SO3 or C4A3$ in cement notation. In a preferred embodiment, the ordinary Portland cement comprises CaSO4·x H2O, wherein x is selected from 0 to 1.5, and Al2O3 and wherein the weight ratio of the CaSO4·x H2O to the amount of Al2O3 is from 1:3 to 4:1, preferably from 1:2 to 3:1. In a preferred embodiment, the cement-based sealing slurry consists of the Portland cement and the polymer dispersion. In this connection it is preferred that the cement-based sealing slurry comprises from 10 to 50 wt.-%, preferably from 15 to 48 wt.-%, and more preferably from 20 to 45 wt.-%, of the polymer dispersion, based on the total weight of the cement-based sealing slurry. It is further preferred that the cement-based sealing slurry comprises from 50 to 90 wt.-%, preferably from 52 to 85 wt.-%, and more preferably from 55 to 80 wt.-%, of the Portland cement, based on the total weight of the cement-based sealing slurry. The polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer, preferably selected from the group consisting of acrylic acid ester polymer and acrylic-styrene copolymer. In a preferred embodiment, the polymer dispersion is an aqueous polymer dispersion. The (co)polymer of the polymer dispersion is preferably made up of ethylenically unsaturated compounds in polymerized form. The preparation of these polyaddition compounds is generally carried out by metal complex-catalyzed, anionically catalyzed, cationically catalyzed and particularly preferably free-radically catalyzed polymerization, as is familiar to a person skilled in the art, of ethylenically unsaturated compounds. The free-radically catalyzed polymerization of ethylenically unsaturated compounds will be familiar to a person skilled in the art and is, in particular, carried out by the method of free- radical bulk, emulsion, solution, precipitation, or suspension polymerization, with free-radically initiated aqueous emulsion polymerization being particularly preferred. Carrying out free-radically initiated emulsion polymerization of ethylenically unsaturated compounds (monomers) in an aqueous medium is known [cf. Emulsion polymerization in
Encyclopedia of Polymer Science and Engineering, Vol.8, pages 659 ff. (1987); D. C. Blackley, in High Polymer Latices, Vol.1, pages 35 ff. (1966); H. Warson, The Applications of Synthetic Resin Emulsions, chapter 5, pages 246 ff. (1972); D. Diederich, Chemie in unserer Zeit 24, pages 135 to 142 (1990); Emulsion Polymerisation, Interscience Publishers, New York (1965); DE-A 4003422 and Dispersionen synthetischer Hochpolymerer, F. Hölscher, Springer-Verlag, Berlin (1969)]. Free-radically initiated aqueous emulsion polymerization is usually carried out by dispersing the monomers, generally with concomitant use of dispersants such as emulsifiers and/or protective colloids, in an aqueous medium and polymerizing them by means of at least one water-soluble free-radical polymerization initiator. Frequently, the residual contents of unreacted monomers in the aqueous polymer dispersions obtained are decreased by chemical and/or physical after-treatment, the polymer solids content is set to a desired value by dilution or concentration or further customary additives, for example foam- or viscosity-modifying additives, are added to the aqueous polymer dispersion. Possible monomers are, in particular, monomers which can be free-radically polymerized in a simple manner, for example ethylene, vinylaromatic monomers such as styrene, α- methylstyrene, or o-chlorostyrene, vinyl acetate, acrylic acid, esters of acrylic acid and methacrylic acid with alkanols, which generally have from 1 to 12, preferably from 1 to 8 and in particular from 1 to 4, carbon atoms, especially methyl, ethyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl (e.g. hydroxyethyl methacrylate), esters of acrylic acid and methacrylic acid with alkanes, which generally have from 1 to 12, preferably from 1 to 10, and in particular from 1 to 8, carbon atoms (e.g. ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, 2- propylheptyl acrylate), and 1,3-butadiene. When preparing a polymer dispersion, the monomers mentioned generally form the main monomers which, based on the amount of all ethylenically unsaturated compounds used for preparing the polymer dispersion (total amount of monomers), add up to a proportion of ≥ 50% by weight, preferably ≥ 80% by weight and particularly preferably ≥ 90% by weight. In general, these monomers have only a moderate to low solubility in water under standard conditions [20°C, 1 atm (= 1.013 bar absolute)]. In a preferred embodiment, the polymer dispersion comprises an acrylic-styrene copolymer. Suitably, the acrylic-styrene copolymer is obtainable by free-radical polymerization of styrene and/or methylstyrene, in particular styrene, with acrylates selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, hydroxyethylmethacrylate, 2-propylheptyl acrylate, and mixtures thereof, in particular selected from the group consisting of 2-ethylhexyl acrylate, hydroxyethylmethacrylate, butyl acrylate, and mixtures thereof. In this connection, it is to be understood that methylstyrene refers to alpha-methylstyrene, beta- methylstyrene, 2-methylstyrene, 3-methylstyrene, and 4-methylstyrene, preferably to alpha- methylstyrene. Preferably, the acrylic-styrene copolymer is obtainable by free-radical polymerization of 15 to 50 wt.-%, more preferably 20 to 45 wt.-%, and in particular 25 to 40 wt.-%, of styrene and/or methylstyrene with 50 to 85 wt.-%, more preferably 55 to 80 wt.-%, and in particular 60 to 75 wt.-%, of at least one acrylate. In this connection it is preferred that styrene is polymerized with the at least one acrylate selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, hydroxyethylmethacrylate, 2-propylheptyl acrylate, and
mixtures thereof, in particular selected from the group consisting of 2-ethylhexyl acrylate, hydroxyethylmethacrylate, butyl acrylate, and mixtures thereof. In a preferred embodiment, the polymer dispersion comprises a styrene-butadiene-based copolymer. In a preferred embodiment, the polymer dispersion comprises a vinyl acetate polymer. In a preferred embodiment, the polymer dispersion further comprises a terpolymer. Suitable erpolymers are addition products of vinyl acetate, ethylene and vinyl ester. Preferably, the vinyl esters are those of carboxylic acids having 1 to 15 carbon atoms. Preference is given to vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate, 1-methylvinyl acetate, vinyl pivalate, and vinyl esters of α-branched monocarboxylic acids having 9 to 11 carbon atoms, an example being VeoVaTM 9 or VeoVaTM 10. Vinyl acetate is particularly preferred. In a preferred embodiment, the polymer dispersion is an aqueous polymer dispersion, preferably having a solid polymer content, determined according to DIN EN ISO 3251, from 20 to 70 wt.-%, more preferably from 25 to 72 wt.-%, even more preferably from 30 to 65 wt.-%, and in particular from 40 to 60 wt.-%, based on the total weight of the aqueous polymer dispersion. In another preferred embodiment, the polymer dispersion is a powder dispersion, preferably having a (co)polymer content from 60 to 95 wt.-%, more preferably from 65 to 92 wt.-%, even more preferably from 70 to 90 wt.-%, based on the total weight of the powder dispersion. In a preferred embodiment, the (co)polymer of the polymer dispersion has a Tg, calculated using the Fox equation, of -60 to 0 °C, preferably of -50 to -4 °C, more preferably of -40 to -2 °C, even more preferably of -30 to -5 °C. According to Fox (cf. T.G. Fox, Bull. Am. Phys. Soc. (Ser II) 1, 123, [1956] and Ullmanns Enzyklopädie der technischen Chemie, Weinheim (1980), S.17, 18) the following equation is a suitable approximation for the Tg of polymer dispersions:
wherein X1, X2, ..., Xn are the mass fractions 1, 2, ..., n and Tg1, Tg2,, …, Tgn are the glass ransition temperatures, in kelvins, of homopolymers of each of the monomers 1, 2, …, n. The individual Tgs are known, for example, from Ullmann's Encyclopedia of Industrial Chemistry, VCH, Weinheim, Vol. A 21 (1992) p.169 and from J. Brandrup, E. H. Immergut, Polymer Handbook 3rd ed., J. Wiley, New York 1989. The (co)polymers of the polymer dispersion are preferably present in the form of particles having an average particle diameter of from 10 to 1000 nm, more preferably from 30 to 600 nm, and in particular from 50 to 400 nm, measured by the pseudoelastic light scattering method (ISO standard 13321; cumulant z-average). The aqueous polymer dispersion may additionally comprises at least one surface active compound. The surface active compound serves to stabilize the aqueous dispersion of the polymer by keeping the particles of the polymer dispersed. The surface active compound may be an emulsifier, a protective colloid or a mixture of both of them. The emulsifier and the protective colloid are distinct from each other by their weight-average molar mass Mw. An emulsifier has typically a weight average molar mass Mw in general below 2000, while the
weight-average molar mass Mw of the protective colloid may be up to 50000, in particular from above 2000 to up to 50000. Typically, the amount of the surface active compound is in the range from 0.1 to 10% by weight, in particular in the range from 0.5 to 5% by weight, based on the total amount of polymer in the aqueous polymer dispersion. Preferably, the surface active compound comprises one or more emulsifiers. The emulsifier is non-ionic, anionic, or cationic. In case of employing a mixture of emulsifiers, their compatibility has to assured, which can be evaluated in case of doubt by preliminary tests. Typically, an anionic emulsifier is compatible with another anionic emulsifier or a non-ionic emulsifier. Similarly, a cationic emulsifier is typically compatible with another cationic emulsifier or a non- ionic emulsifier. Preferably, the emulsifier is an anionic emulsifier, a combination of two or more anionic emulsifier or a combination of at least one anionic emulsifier and at least one non-ionic emulsifier. Non-ionic emulsifier are, for example, ethoxylated C8-C36 fatty alcohols having a degree of ethoxylation of from 3 to 50 (= ethylene oxide units [EO]: 3-50) and ethoxylated mono-, di- and tri-C4-C12 alkylphenols having a degree of ethoxylation of from 3 to 50. Examples of customary nonionic emulsifiers are the Emulgin B grades (cetyl/stearyl alcohol ethoxylates, RTM BASF), Dehydrol LS grades (fatty alcohol ethoxylates, EO units: 1-10, RTM BASF), Lutensol A grades (C12C14-fatty alcohol ethoxylates, EO units: 3-8, RTM BASF), Lutensol AO grades (C13C15-oxo alcohol ethoxylates, EO units: 3-30), Lutensol AT grades (C16C18-fatty alcohol ethoxylates, EO units: 11-80), Lutensol ON grades (C10-oxo alcohol ethoxylates, EO units: 3-11) and Lutensol TO grades (C13-oxo alcohol ethoxylates, EO units: 3-20). Here and in the following the phrase “EO units” means the number average of ethylene oxide repeating units in the emulsifier. Anionic emulsifiers include for example the alkali metal salts of dialkyl esters of sulfosuccinic acid, the alkali metal salts and the ammonium salt of C8-C12 alkyl sulfates, the alkali metal salts and the ammonium salts of C12-C18 alkylsulfonic acids, the alkali metal salts and the ammonium salts of C9-C18 alkylarylsulfonic acid, the alkali metal salts and the ammonium salts of sulfuric acid monoesters of ethoxylated C12-C18 alkanols (EO units: 4-30) or a sulfuric acid monoester of an ethoxylated (C4-C12 alkyl)phenol (EO units: 3-50). Further anionic emulsifiers are fatty alcohol phosphates, alkylphenol phosphates, alkyl polyglycol ether phosphates, alkyl polyalkylene oxide phosphates, and fatty alcohol ether phosphates and the salts thereof, in particular the alkalimetal salts and ammonium salts thereof, with particular preference given to the alkalimetal salts such as sodium salts. A comprehensive description of suitable emulsifiers may be found in Houben-Weyl, Methoden der organischen Chemie, volume XIV/1, Makromolekulare Stoffe, Georg-Thieme-Verlag, Stuttgart, 1961, pages 192 to 208. Like the aforementioned emulsifiers, suitable protective colloids may be non-ionic, anionic or cationic. Examples of protective colloids are poly(vinyl alcohols), poly(alkylene glycols), poly(acrylic acids) and the alkali metal salt thereof, poly(methacrylic acids) and the alkali metal salt thereof and gelatin derivatives. Anionic protective colloid can also be a copolymer, containing a suitable amount of at least one anionic monomer, such as acrylic acid, methacrylic acid, maleic acid, 2-acrylamido-2-methylpropane sulfonic acid, para-vinylphenyl sulfonic acid or salt forms thereof, preferably alkali metal salts thereof, in polymerized form. Examples of cationic protective colloids are homo polymers and copolymers containing a sufficient amount of cationic monomers, in particular monoethylenically unsaturated monomers having one or more
amino groups, which are N-protonated or N-alkylated. Examples include N-protonated and N- alkylated derivatives of homopolymers or copolymers of N-vinylformamide in their at least partly hydrolyzed form, homopolymers or copolymers of N-vinylacetamide in their at least partly hydrolyzed form, N-protonated and N-alkylated derivatives of homopolymers or copolymers of N-vinylcarbazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 1-vinylimidazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 2-vinylimidazole, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 2-vinylpyridine, N-protonated and N-alkylated derivatives of homopolymers or copolymers of 4- vinylpyridine, N-protonated and N-alkylated derivatives of homopolymers or copolymers of amine-group-bearing acrylates, N-protonated and N-alkylated derivatives of homopolymers or copolymers of aminegroup-bearing methacrylates, wherein the nitrogen of the amine-group is protonated at a pH below 7 or is permanently positively charged, for example by alkylation. Further comonomers in such cationic protective colloids may be acrylamide, methacrylamide and N-vinyl pyrrolidone. The protective colloids are distinct from the polymers dispersed in the aqueous polymer dispersion as they are water-soluble or water dispersible. The term “water-soluble or water dispersible” is understood that the corresponding protective colloid can be dissolved or dispersed in deionized water at 20°C and 1013 mbar in an amount of at least 10 g/L polymer such that the resulting aqueous solution has either no measurable particle size or a particle size of at most 20 nm as determined by dynamic light scattering in accordance with DIN 22412:2008. A comprehensive description of suitable protective colloids may be found in Houben-Weyl, Methoden der organischen Chemie, volume XIV/1, Makromolekulare Stoffe, Georg-Thieme- Verlag, Stuttgart, 1961, pages 411 to 420. In a preferred embodiment, the polyol has the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C3-hydroxyalkyl, C2-C3-hydroxyalkenyl, C1-C3-aminoalkyl, -OH, C1-C3-alkyl, wherein o is an integer from 0-5, more preferably R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C2-hydroxyalkyl, or -OH, wherein o is an integer from 0-5. In a preferred embodiment, the polyol has a molecular weight of less than 200 g/mol, preferably of less than 150 g/mol, and more preferably of less than 100 g/mol. It is further preferred that the polyol has a molecular weight of 80 to less than 200 g/mol, preferably of 83 to less than 150 g/mol, and more preferably of 85 to less than 100 g/mol. In a preferred embodiment, the polyol has a C/O ratio of from less than 2 to more than 0.72, preferably from 1.5 to 0.8 and more preferably from 1.1 to 0.9. In a preferred embodiment, the polyol is selected from the group consisting of ethylene glycol, glycerol, pentaerythritol, and C4-C7 sugar alcohols such as erythritol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fucitol, iditol, inositol, and volemitol, in particular wherein the polyol is glycerol. In a preferred embodiment, in NR1R2R3, R1 to R3 are independently C1-C6-hydroxyalkyl, C2-C6- hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH, wherein n is an integer from 1 to 10, preferably from 1 to 5, more preferably from 1 to 3.
In a preferred embodiment, in NR1R2R3, R1 to R3 are independently C1-C6-hydroxyalkyl, C2-C6- hydroxyalkenyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH, wherein n is an integer from 1 to 10, preferably from 1 to 5, more preferably from 1 to 3. In a preferred embodiment, in NR1R2R3, R1 to R3 are independently C1-C6-hydroxyalkyl. In a preferred embodiment, in NR1R2R3, R1 to R3 are the same. In a preferred embodiment, in NR1R2R3, R1 to R3 are independently selected from the group consisting of hydroxymethyl, hydroxyethyl, n-hydroxypropyl, 2-hydroxypropyl, n-hydroxybutyl, 2- hydroxybutyl, 2-hydroxy-2-methylpropyl, n-hydroxypentyl, and n-hydroxyhexyl, preferably selected from the group consisting of hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxybutyl, in particular hydroxyethyl. Glyoxylic acid has the following structure:
As used herein, addition products of glyoxylic acid refer to products, which are obtainable by reacting a nucleophilic compound with the α-carbonyl group of glyoxylic acid, so as to obtain α- substituted α-hydroxy- acetic acid or a salt thereof as an adduct. As used herein, condensation products of glyoxylic acid refer to condensation products obtainable by reacting a compound containing at least one amino or amido group with the α- carbonyl group of glyoxylic acid, such that water is set free. Examples of compounds containing at least one amino or amido group include urea, thiourea, melamine, guanidine, acetoguanamine, benzoguanamine and other acylguanamines, polyvinylamine and polyacrylamide. In a preferred embodiment, the dispersion composition comprises the polycondensate of glyoxylic acid. In a preferred embodiment, the polycondensate of glyoxylic acid is an amine-glyoxylic acid condensate. The term “amine-glyoxylic acid condensate” as used herein is intended to mean a condensate of glyoxylic acid with a compound containing amino or amido groups reactive with aldehydes. Examples of compounds containing aldehyde-reactive amino or amido groups include urea, thiourea, melamine, guanidine, acetoguanamine, benzoguanamine and other acylguanamines and polyacrylamide. In a preferred embodiment, the amine-glyoxylic acid condensate is selected from the group consisting of a melamine-glyoxylic acid condensate, a urea-glyoxylic acid condensate, a melamine-urea-glyoxylic acid condensate, and a polyacrylamide-glyoxylic acid condensate, more preferably urea-glyoxylic acid condensate. The amine-glyoxylic acid condensates are obtainable by reacting glyoxylic acid with a compound containing aldehyde-reactive amino or amido groups. The glyoxylic acid can be used as an aqueous solution or as glyoxylic acid salts, preferably glyoxylic acid alkaline metal salts. Likewise, the amine compound can be used as salt, for example as guanidinium salts. In general, the amine compound and the glyoxylic acid are reacted in a molar ratio of 0.5 to 2
equivalents, preferably 1 to 1.3 equivalents, of glyoxylic acid per aldehyde-reactive amino or amido group. The reaction is carried out at a temperature of 0 to 120 °C, preferably 25 to 105 °C, most preferably 50 to 105 °C. The pH value is preferably from 0 to 8. The viscous products obtained in the reaction can be used as such, adjusted to a desired solids content by dilution or concentration or evaporated to dryness by, e.g., spray-drying, drum-drying, or flash-drying. In general, the amine-glyoxylic acid condensates have molecular weights in the range of from 500 to 25000 g/mol, preferably 1000 to 10000 g/mol, particularly preferred 1000 to 5000 g/mol. The molecular weight is measured by the gel permeation chromatography method (GPC) as indicated in detail in the experimental part. In a preferred embodiment, the dispersion composition comprises the sulfite addition product of glyoxylic acid. Preferably, the sulfite addition product has the following formula:
wherein X is in each case independently selected from H or a cation equivalent Ka, wherein K is an alkali metal, alkaline earth metal, zinc, iron, aluminum, ammonium, or a phosphonium cat ion, and wherein a is 1/n, wherein n is the valence of the cation. More preferably, X is H or Ka, wherein K is an alkali metal. Even more preferably K is lithium, sodium or potassium. It is to be understood that also mixed salts are possible. In a particularly preferred embodiment X is independently sodium or potassium or a mixture thereof. The carbonate source may be an inorganic carbonate having an aqueous solubility of 0.1 g/l or more. The aqueous solubility of the inorganic carbonate is determined in water (starting at pH 7) at 25 °C. These characteristics are well known to those skilled in the art. The inorganic carbonate may be selected from alkaline metal carbonates such as potassium carbonate, sodium carbonate or lithium carbonate, and alkaline earth metal carbonates satisfying the required aqueous solubility, such as magnesium carbonate. It is also possible to use guanidine carbonate as an inorganic carbonate, as well as sodium hydrogencarbonate and potassium hydrogencarbonate. Alternatively, the carbonate source is selected from organic carbonates. "Organic carbonate" denotes an ester of carbonic acid. The organic carbonate is hydrolyzed in the presence of the cementitious system to release carbonate ions. In an embodiment, the organic carbonate is selected from ethylene carbonate, propylene carbonate, glycerol carbonate, dimethyl carbonate, di(hydroxyethyl)carbonate or a mixture thereof, preferably ethylene carbonate, propylene carbonate, and glycerol carbonate or a mixture thereof, and in particular ethylene carbonate and/or propylene carbonate. Mixtures of inorganic carbonates and organic carbonates can as well be used. In a preferred embodiment, the carbonate source is selected from a group consisting of limestone, dolomite, calcium-magnesium carbonate, siderite, sodium carbonate, potassium
carbonate, hydrogen carbonate, lithium carbonate, guanidinium carbonate, and calcium carbonate. In a preferred embodiment, the carbonate source has a solubility in water of more than 0.08 g/l, more preferably of more than 0.09 g/l, and in particular of more than 0.1 g/l, at 25 °C. In a preferred embodiment, the salt of
s present in the additive mixture and wherein R2 is H, R3 is C3-C6 alkyl which may be substituted by 1 to 5 OH, and R4 is COOY, and Y is X being an alkali metal, preferably potassium or sodium. In a preferred embodiment, the salt is sodium gluconate. n a preferred embodiment, the additive mixture comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6- hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer rom 0-5 and ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n- OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10. Hence, it is preferred if the additive mixture comprises components i) to iv). In a preferred embodiment, the weight ratio of the (co)polymer of the polymer dispersion to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1: 1.2.
In a preferred embodiment, the weight ratio of water to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1:1.2. In a preferred embodiment, the weight ratio of the polymer dispersion to the Portland cement is from 4:1 to 1:1.3, preferably from 3:1 to 1:1, more preferably from 2.5:1 to 1: 1.1. In a preferred embodiment, the dispersion composition comprises the cement-based sealing slurry from 50 to 99 wt.-%, more preferably from 70 to 99 wt.-%, and in particular from 80 to 99 wt.-%, and the additive mixture from 1 to 50 wt.-%, more preferably from 1 to 30 wt.-%, and in particular from 1 to 20 wt.-%, each based on the total amount of the dispersion composition. In a preferred embodiment, the dispersion composition further comprises C) calcium sulfate. In a preferred embodiment, the dispersion composition further comprises D) at least one additional retarder. The at least one additional retarder may be selected from the group consisting of: -The bisulfite adduct as synthesized according to WO2017/212045A1: additive 1, page 26; the resulting suspension can be used directly or can be present as a powder which is obtainable, e.g., by drum-drying, spray drying, or flash-drying; -Fruit acids (citric acid, tartaric acid, gluconic acid) or salts thereof; -α-hydroxy carboxylic acids or salts thereof; and -Organic phosphates, phosphonoalkylcarboxylic acids, phosphonates (such as ATMP, BHMTMP, DTPMP, EDTMP, HDTMP, HEDP, HEMPA, and PBTC as provided by Zschimmer & Schwarz). In a preferred embodiment, the dispersion composition further comprises E) at least one additional accelerator. The at least one additional accelerator may be selected from the group consisting of: -Water-soluble organic carbonates such as ethylene carbonate, propylene carbonate, trimethylene carbonate, glycerol carbonate, dimethyl carbonate, or di(hydroxyethyl)carbonate, inorganic carbonates, such as alkali metal carbonates, like sodium carbonate; -Calcium-silicate-hydrate nanocrystals in suspension or as powders as described in WO2010/026155A1, EP14198721, WO2014/114784 or WO2014/114782; -Amorphous aluminum hydroxide (e.g. Geloxal), calcium oxide, calcium hydroxide; and -Lithium salts such as lithium sulfate. In a preferred embodiment, the dispersion composition further comprises F) at least one dispersant. The dispersant is preferably a polymeric dispersant, which has anionic and/or anionogenic groups and polyether side chains, which preferably comprise polyalkylene glycol side chains. The anionic and/or anionogenic groups and the polyether side chains are preferably attached to the backbone of the polymeric dispersant. The dispersants are in this case more preferably selected from the group of polycarboxylate ethers (PCEs), the anionic group being in the case of PCEs carboxylic groups and/or
carboxylate groups, and phosphorylated polycondensates. Most preferable are the polycarboxylate ethers (PCEs).
The PCE is preferably produced by the radical copolymerization of a polyether macromonomer and an acid monomer in a way that at least 45 mol-%, preferably at least 80 mol-% of all structural units of the copolymer were formed by copolymerization of the polyether macromonomer and the acid monomer. The term acid monomer means in particular a monomer comprising anionic and/or anionogenic groups. The term polyether macromonomer means in particular a monomer comprising at least two ether groups, preferably at least two alkylene glycol groups.
The polymeric dispersant preferably comprises as anionic and/or anionogenic group at least one structural unit of the general formulae (la), (lb), (lc) and/or (Id):
R1 is H or an unbranched or branched C1-C4 alkyl group, CH2COOH or CH2CO-X-R3;
X is NH-(CnH2n) or O-(CnH2n) with n = 1 , 2, 3 or 4, or is a chemical bond, where the nitrogen atom or the oxygen atom is bonded to the CO group;
R2 is OM, PO3M2, or O-PO3M2; with the proviso that X is a chemical bond if R2 is OM; R3 is PO3M2, or O-PO3M2;
R3 is H or an unbranched or branched C1-C4 alkyl group; n is 0, 1, 2, 3 or 4;
R5 is H or an unbranched or branched C1-C4 alkyl group;
Z is O or NR7;
R7 is H, (CnH2n)-OH, (CnH2n)-PO3M2, (CnH2n)-OPO3M2, (C6H4)-PO3M2, or (C6H4)-OPO3M2, and n is 1 , 2, 3 or 4;
R6 is H or an unbranched or branched C1-C4 alkyl group;
Q is NR7 or O;
R7 is H, (CnH2n)-OH, (CnH2n)-PO3M2, (CnH2n)-OPO3M2, (C6H4)-PO3M2, or (C6H4)-OPO3M2; n is 1 , 2, 3 or 4; and where each M in the above formulae independently of any other is H or a cation equivalent.
Preferable is a composition where the polymeric dispersant comprises as polyether side chain at least one structural unit of the general formulae (I la), (lib), (lie) and/or (lid):
(Ila)
in which R10, R11 and R12 independently of one another are H or an unbranched or branched C1-C4 alkyl group; Z is O or S; E is an unbranched or branched C1-C6 alkylene group, a cyclohexylene group, CH2- C6H10, 1,2-phenylene, 1,3-phenylene or 1,4-phenylene; G is O, NH or CO-NH; or E and G together are a chemical bond; A is an unbranched or branched alkylene with 2, 3, 4 or 5 carbon atoms or CH2CH(C6H5); n is 0, 1, 2, 3, 4 or 5; a is an integer from 2 to 350; R13 is H, an unbranched or branched C1-C4 alkyl group, CO-NH2 or COCH3; (IIb)
in which R16, R17 and R18 independently of one another are H or an unbranched or branched C1-C4 alkyl group; E is an unbranched or branched C1-C6 alkylene group, a cyclohexylene group, CH2- C6H10, 1,2-phenylene, 1,3-phenylene, or 1,4-phenylene, or is a chemical bond; A is an unbranched or branched alkylene with 2, 3, 4 or 5 carbon atoms or CH2CH(C6H5); n is 0, 1, 2, 3, 4 and/or 5; L is CxH2x with x = 2, 3, 4 or 5, or is CH2CH(C6H5); a is an integer from 2 to 350; d is an integer from 1 to 350; R19 is H or an unbranched or branched C1-C4 alkyl group; R20 is H or an unbranched C1-C4 alkyl group; and n is 0, 1, 2, 3, 4 or 5; (IIc)
in which R21, R22 and R23 independently of one another are H or an unbranched or branched C1-C4 alkyl group; W is O, NR25, or is N; V is 1 if W = O or NR25, and is 2 if W = N; A is an unbranched or branched alkylene with 2 to 5 carbon atoms or CH2CH(C6H5); a is an integer from 2 to 350; R24 is H or an unbranched or branched C1-C4 alkyl group; R25 is H or an unbranched or branched C1-C4 alkyl group; (IId)
in which R6 is H or an unbranched or branched C1-C4 alkyl group; Q is NR10, N or O; V is 1 if W = O or NR10 and is 2 if W = N; R10 is H or an unbranched or branched C1-C4 alkyl group; A is an unbranched or branched alkylene with 2 to 5 carbon atoms or CH2CH(C6H5); and a is an integer from 2 to 350. In an embodiment, the polymeric dispersant is a phosphorylated polycondensation product comprising structural units (III) and (IV): (III)
in which
T is a substituted or unsubstituted phenyl or naphthyl radical or a substituted or unsubstituted heteroaromatic radical having 5 to 10 ring atoms, of which 1 or 2 atoms are heteroatoms selected from N, O and S; n is 1 or 2; B is N, NH or O, with the proviso that n is 2 if B is N and with the proviso that n is 1 if B is NH or O; A is an unbranched or branched alkylene with 2 to 5 carbon atoms or CH2CH(C6H5); a is an integer from 1 to 300; R25 is H, a branched or unbranched C1 to C10 alkyl radical, C5 to C8 cycloalkyl radical, aryl radical, or heteroaryl radical having 5 to 10 ring atoms, of which 1 or 2 atoms are heteroatoms selected from N, O and S; where the structural unit (IV) is selected from the structural units (IVa) and (IVb):
in which D is a substituted or unsubstituted phenyl or naphthyl radical or a substituted or unsubstituted heteroaromatic radical having 5 to 10 ring atoms, of which 1 or 2 atoms are heteroatoms selected from N, O and S; E is N, NH or O, with the proviso that m is 2 if E is N and with the proviso that m is 1 if E is NH or O; A is an unbranched or branched alkylene with 2 to 5 carbon atoms or CH2CH(C6H5); b is an integer from 0 to 300; M independently at each occurrence is H or a cation equivalent;
in which V is a substituted or unsubstituted phenyl or naphthyl radical and is optionally substituted by 1 or two radicals selected from R8, OH, OR8, (CO)R8, COOM, COOR8, SO3R8 and NO2; R7 is COOM, OCH2COOM, SO3M or OPO3M2; M is H or a cation equivalent; and R8 is C1-C4 alkyl, phenyl, naphthyl, phenyl-C1-C4 alkyl or C1-C4 alkylphenyl.
The polymeric dispersants comprising structural units (I) and (II) can be prepared by conventional methods, for example by free radical polymerization. The preparation of the dispersants is, for example, described in EP0894811, EP1851256, EP2463314, and EP0753488. In a preferred embodiment, the dispersant is a polymer comprising a sulfonic acid and/or sulfonate group. In an embodiment, the polymeric dispersant comprising sulfonic acids and/or sulfonates and is selected from the group consisting of lignosulfonates (LGS), melamine formaldehyde sulfonate condensates (MFS), β-naphthalene sulfonic acid condensates (BNS), sulfonated ketone-formaldehyde-condensates, and copolymers comprising sulfo group containing units and/or sulfonate group-containing units and carboxylic acid and/or carboxylate group-containing units. The lignosulfonates used as polymeric sulfonated dispersants are products, which are obtained as by-products of the paper industry. Such products are described in Ullmann's Encyclopedia of Industrial Chemistry, 5th Ed., Vol. A8, pages 586, 587. They comprise units of the strongly simplified and idealized formula
wherein n is usually 5 to 500. Lignosulfonates have usually molecular weights between 2.000 and 100.000 g/mol. Generally, they are present in the form of their sodium-, calcium-, and/or magnesium salts. Examples for suitable lignosulfonates are the products marketed under the trade name Borresperse of the Norwegian company Borregaard LignoTech. The melamine-formaldehyde-sulfonate condensates (also called MFS-resins) and their preparation are for example described in CA 2172004 A1, DE 4411797 A1, US 4,430,469, US 6,555,683 and CH 686186, as well as in "Ullmann's Encyclopedia of Industrial Chemistry, 5th Ed., Vol. A2, page 131" and "Concrete Admixtures Handbook –Properties, Science and Technology, 2nd Ed., pages 411, 412". Preferred melamine-formaldehyde-sulfonate condensates comprise (strongly simplified and idealized) units of the formula
Melamine formaldehyde sulfite (PMS) wherein n is typically a number from 10 to 300. The molecular weight is preferably in the region from 2.500 to 80.000 g/mol. An example for melamine-formaldehyde-sulfonate condensates are products marketed by the company BASF Construction Additives GmbH under the trade name Melment®. In addition to the sulfonated melamine units additional monomers can be co-condensated. In particular urea is suitable. Furthermore aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co- condensated into the melamine-formaldehyde-sulfonate condensates. The sulfonated ketone-formaldehyde are products in which as ketone component a mono- or diketone is used. Preferably acetone, butanone, pentanone, hexanone or cyclohexanone are built into the polymer. Such condensates are known and for example described in WO 2009/103579. Preferable are sulfonated acetone-formaldehyde-condensates. They comprise typically units of the formula (according to J. Plank et al., J. Appl. Poly. Sci.2009, 2018 – 2024):
wherein m and n are typically an integer from 10 to 250, M is an alkali metall ion, for example Na+, and the ratio of m:n is generally in the region from about 3:1 to about 1:3, in particular from about 1,2:1 to about 1:1,2. Examples for suitable acetone-formaldehyde-condensates are products, which are marketed by the company BASF Construction Solutions GmbH under the trade name Melcret® K1L. Furthermore aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co-condensated.
The β-naphthaline-formaldehyde-condensates (BNS) are products, which are obtained by a sulfonation of naphthaline followed by a polycondensation with formaldehyde. Such products are described amongst others in "Concrete Admixtures Handbook –Properties, Science and Technology, 2nd Ed., pages 411-413" and "Ullmann's Encyclopedia of Industrial Chemistry, 5th Ed., Vol. A8, pages 587, 588". They comprise units of the formula
Typically the molecular weight (Mw) is from 1.000 to 50.000 g/mol. Examples for suitable β-naphthaline-formaldehyde-condensates are the products marketed byhe company BASF Construction Additives GmbH under the trade name Melcret® 500 L. Furthermore aromatic building units like gallic acid, aminobenzene sulfonic acid, sulfanilic acid, phenol sulfonic acid, aniline, ammonium benzoic acid, dialkoxybenzene sulfonic acid, dialkoxybenzoic acid, pyridine, pyridine monosulfonic acid, pyridine disulfonic acid, pyridine carboxylic acid and pyridine dicarboxylic acid can be co-condensated. As outlined above, the present invention relates in a second aspect to the use of the dispersion composition according to the first aspect (including all preferred embodiments) formproving flexibilisation or for providing waterproofness of particularly membranes. As outlined above, the present invention relates in a third aspect to the use of an additive mixture (AM-a) comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6- aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and
n is an integer from 1 to 10, and iii) a polycondensate or a sulfite addition product of at least one monomer with an aldehyde group, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or -CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X; X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH, and of a carbonate source, or providing fast drying of a cement-based sealing slurry. Preferably, the cement-based sealing slurry comprises a polymer dispersion. Preferably, the cement-based sealing slurry comprises a Portland cement. Preferably, the additive mixture (AM-a) comprises components i) to iii). Regarding further preferred embodiments of the cement-based sealing slurry and the additive components i) to v), the same preferred embodiments as for the first aspect apply. Preferably, the carbonate source is comprised in the additive mixture (AM-a). Thus, in a preferred embodiment the additive mixture comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH;
R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6- aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate or a sulfite addition product of at least one monomer with an aldehyde group, and iv) a carbonate source, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or -CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X; X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH, for providing fast drying of a cement-based sealing slurry. It is in particular preferred that the additive mixture comprises components i) to iv). In a preferred embodiment, the additive mixture comprises
i) the polyol in an amount of 5 to 30 wt.-%, ii) the NR1R2R3 in an amount of 2 to 25 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 30 wt.-%, iv) the carbonate source in an amount of 4 to 45 wt.-%, and v) the salt of
in an amount of 0 to 15 wt.-%, each based on the total weight of the additive mixture. In a preferred embodiment, the additive mixture comprises i) the polyol in an amount of 10 to 30 wt.-%, ii) the NR1R2R3 in an amount of 5 to 20 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 10 to 30 wt.-%, iv) the carbonate source in an amount of 25 to 45 wt.-%, and v) the salt of
in an amount of 2 to 15 wt.-%, each based on the total weight of the additive mixture. In a preferred embodiment, the additive mixture (AM-a) comprises i) the polyol in an amount of 25 to 35 wt.-%, ii) the NR1R2R3 in an amount of 10 to 25 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 20 to 35 wt.-%, and v) the salt of
in an amount of 5 to 18 wt.-%, each based on the total weight of the additive mixture (AM-a). In a preferred embodiment, the additive mixture comprises
i) the polyol in an amount of 5 to 27 wt.-%, ii) the NR1R2R3 in an amount of 3 to 15 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 8 wt.-%, iv) the carbonate source in an amount of 4 to 17 wt.-%, and water in an amount of 50 to 80 wt.-%, each based on the total weight of the additive mixture. In a preferred embodiment, the additive mixture (AM-a) comprises i) the polyol in an amount of 5 to 27 wt.-%, ii) the NR1R2R3 in an amount of 3 to 15 wt.-%, iii) the polycondensate or a sulfite addition product in an amount of 1 to 8 wt.-%, and water in an amount of 55 to 80 wt.-%, each based on the total weight of the additive mixture (AM-a). Preferably, the use of the additive mixture and of the additive mixture (AM-a) together with a carbonate source according to the present invention provides a pot life of the cement-based sealing slurry of 0.3 to 3 hours, more preferably of 0.4 to 2.5 hours, even more preferably of 0.5 to 2 hours, and in particular of 1 to 2 hours. In this connection it is to be understood that the pot life is the use period within which the polymer-modified building material in the made-up state has a viscosity and creaminess appropriate for processing, such that it can be applied to the application substrate with a suitable aid (brick trowel, squeegee, etc.). If this period is exceeded, the building material can no longer be spread smoothly on the application substrate. Faster systems are difficult to process and extremely slow systems having a pot life of more than 3 hours delay the next working steps. Preferably, the pot life according to the present invention is determined via a thin film of the material to be tested having a height of from 1.5 to 3.5 mm, a width of from 10.0 to 14.0 cm, and a length of from 15 to 30 cm on a Teflon foil. In a preferred embodiment, the use of the additive mixture and of the additive mixture (AM-a) together with a carbonate source provides a drying time of less than 4 hours, preferably of less than 3.5 hours, even more preferably of less than 3 hours, and in particular of less than 2 hours. In this connection, it is to be understood that the drying of the film is preferably evaluated by applying a pressure of approximately 10 to 20 g on the film, to check when the film can no longer be plastically deformed. As outlined above, the present invention relates in a fourth aspect to a flexible water-proofing membrane obtained from a dispersion composition according to the first aspect. Regarding the preferred embodiments of the components of the dispersion composition, the same preferred embodiments as for the first aspect apply. As outlined above, the present invention relates in a fifth aspect to a method of sealing a concrete or masonry structure comprising applying to the concrete or masonry structure the dispersion composition according to the first aspect. The term "concrete" denotes a mortar to which are added coarse granulates, i.e. granulates with a diameter of greater than 5 mm. The term "mortar" or "grout" denotes a cement paste to
which are added fine granulates, i.e. granulates whose diameter is between 150 pm and 5 mm (for example sand), and optionally very fine granulates. A grout is a mixture of sufficiently low viscosity for filling in voids or gaps. Mortar viscosity is high enough to support not only the mortar's own weight but also that of masonry placed above it. The term "cement paste" denotes the inorganic binder composition admixed with water. The aggregate in this invention can be for example silica, quartz, sand, crushed marble, glass spheres, granite, limestone, sandstone, calcite, marble, serpentine, travertine, dolomite, feldspar, gneiss, alluvial sands, any other durable aggregate, and mixtures thereof. The aggregates are often also called fillers and in particular do not work as a binder. Preferably, the dispersion composition is applied on the concrete or masonry structure in a thickness from 0.5 mm to 5 mm, more preferably from 0.8 mm to 3 mm. It is to be understood that the thickness is measured directly after the application of the dispersion on the concrete or masonry structure, i.e. in wet condition. The dispersion may be applied once or multiple times. Regarding the preferred embodiments of the components of the dispersion composition, the same preferred embodiments as for the first aspect apply. The present invention is further illustrated by the following examples. Examples Starting materials For the examples and comparative examples, the following starting materials were used: Polymer dispersions Aqueous dispersions; Dispersion 1: In a 4 L glass vessel equipped with anchor stirrer, heating and cooling devices, and various feeds, 400.0 g of deionized water and 6.8 g of a polystyrene seed latex dispersion (with a solids content of 33% by weight; with a weight-average particle diameter of 28 nm) were heated to an internal temperature of 90 °C while stirring (140 rpm). After this temperature had been reached, 10% by weight of the starter solution were added in one portion and the mixture obtained was stirred for 5 minutes. Subsequently, starting at the same time, the total amount of the monomer emulsion was increased within 180 minutes and the remaining amount of starter solution is metered in continuously and with constant flow rates via spatially separate inlets over the course of 195 minutes. Starter solution: 8.4 g sodium peroxodisulfate 111.6 g of deionized water Monomer emulsion: 544.0 g deionized water 4.5 g of an aqueous solution containing 32% by weight of fatty alcohol polyglycol ether sulfate (Emulphor® FAS 30 from BASF SE)
36.2 g of an aqueous solution containing 20% by weight of fatty alcohol polyethoxylated (Lutensol® AT 18 of the company BASF SE) 5.0 g of an aqueous solution containing 15% by weight of sodium lauryl sulfate 90.0 g hydroxyethyl methacrylate 480.0 g styrene 30.0 g n-butyl acrylate and 815.0 g of 2-ethylhexyl acrylate The reaction mixture was then left to react for a further 15 minutes at the aforementioned temperature and the mixture was then cooled to 85 °C. Subsequently, starting at this temperature, 30 g of an aqueous solution containing 10% by weight of tert-butyl hydroperoxide and 34 g of an aqueous solution containing 13% by weight of acetone bisulfite (1:1 addition product of acetone and sodium hydrogen sulfite) were transferred to the reaction mixture over a period of 120 minutes and spatially separate feeds with continuously constant flow rates. The reaction mixture was then left to react for a further 15 minutes at the aforementioned temperature and the mixture was then cooled to room temperature. Afterwards, the aqueous polymer dispersion obtained was then adjusted to a pH of 7.5 with an aqueous sodium hydroxide solution. The polymer dispersion obtained had a solids content of 54.0% by weight, a number-average particle diameter of 250 nm and a glass transition temperature of -15°C. Re-dispersible dispersion powders; RDP 1: The re-dispersible dispersion powder (RDP 1) based on a styrene-acrylate dispersion which was produced by spray-drying as described in US 2020/0207671 A1: Example xiii in Table 1, page 11. Additives Polymer 1: Urea-glyoxylic acid condensate The urea-glyoxylic acid condensate was synthesized according to WO2019/077050A1: Synthetic procedure A, retarder 7 in table 1, page 24-26. The resulting suspension can be used directly or can be dried to a powder which is obtainable, e.g. by drum-drying, spray drying, or flash-drying. Accelerator powder 1 In a rotating drum 179.6 g spray dried urea-glyoxylic-acid condensate, 59.9 g sodium gluconate, 365.3 g sodium bicarbonate, and 110.7 g silica were filled. While the drum rotates, a mixture from 94.8 g triethanolamine (TEA) and 189.7 g glycerol were sprayed into the drum. Accelerator solution 1 2.868 g of an aqueous polymer 1 solution (s.c.52.3%), 6.157 Na2CO3, 5.575 g glycerol, 2.787 g TEA, and 30.812 g water were stirred, resulting in a suspension with a solids content of 33.23%. Accelerator solution 2
2.868 g of a 52.3% aqueous Polymer 1 solution, 3.079 g Na2CO3, 7.168 g glycerol, 3.584 g TEA, and 37.580 g water were stirred, resulting in a suspension with a solids content of 28.25%. Accelerator solution 3 2.868 g of a 52.3% aqueous Polymer 1 solution, 3.079 g Na2CO3, 7.168 g glycerol, and 17.190 g water were stirred, resulting in a suspension with a solids content of 38.76%. Accelerator solution 4 2.868 g of a 52.3% aqueous Polymer 1 solution, 7.168 g glycerol, 3.584 g TEA, and 10.3 g water were stirred, resulting in a suspension with a solids content of 39.76%. Accelerator solution 5 2.868 g of a 52.3% aqueous Polymer 1 solution, 3.079 g Na2CO3, and 17.190 g water were stirred, resulting in a suspension with a solids content of 19.79%. Application Tests The influence of the additives on hardening and drying of waterproofing membranes was investigated. Therefore, the building material composition was produced according to table 1.
Example 1: For a two-component application, 750 g of the dry compound from Table 1 was mixed with 7 g of powder 1 and 14 g CaSO4 (anhydrite). Afterwards, 468.3 g of the dispersion 1 and 36 g water were added to the dry compound and stirred. The resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Example 2: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 41.5 g of accelerator solution 1. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
Example 3: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 48.8 g of accelerator solution 2. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Example 4: For a one-component application where only water has to be added before usage, 750 g of the dry compound from table 1 was mixed with 7 g of powder 1, 14 g CaSO4 (anhydrite), and 300 g RDP 1. Afterwards, water was added to the dry compound until the resulting dispersion- modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Example 5: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 26.8 g of accelerator solution 3. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Comparative example 1 For a two-component application, 750 g of the dry compound from table 1 was mixed with 468.3 g of the dispersion 1. Afterwards, additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Comparative example 2 For a one-component application where only water has to be added before usage, 750 g of the dry compound from table 1 was mixed with 300 g RDP 1. Afterwards, water was added to the dry compound until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. Comparative Example 3: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 28.8 g of accelerator solution 4. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08.
Comparative Example 4: For a two-component application, 750 g of the dry compound from table 1 was mixed with 14 g CaSO4 (anhydrite). Separately, 468.3 g of the dispersion 1 were mixed with 18.6 g of accelerator solution 5. Afterwards, the resulting dispersion was added to the dry compound and stirred. Additional water was added until the resulting dispersion-modified mineral building material mixture has a polymer dispersion / cement ratio (p/c) of 1.09 and a water / cement ratio (w/c) of 1.08. The influence of the additives on the setting and drying of the dispersion-modified mineral building material mixture was investigated by measuring the heat release using heat flow calorimetry. The addition of the hardening accelerator suspension accelerates the hardening (defined in H. F. W. Taylor (1997): Cement Chemistry, 2nd edition, p.212ft). Here, the cumulated amount of heat in joules per gram of cement that is released after 30 minutes within 2 and 5 hours was used. The effect is summarized in Table 2. The reference represents the heat flow without adding an additive according to the invention. Table 2: Cumulated heat of hydration, drying time, and pot life of the dispersion-modified mineral building material mixtures. The calorimetry measurements were performed at 20°C.
The pot life of the above-described dispersion-modified mineral building material mixture was assessed. The pot life is the use period within which the polymer-modified building material in the made-up state has a viscosity and creaminess appropriate for processing, such that it can be applied to the application substrate with a suitable aid (brick trowel, squeegee, etc.). If this period is exceeded, the building material can no longer be spread smoothly on the application substrate. A pot life of 0.5-2 h is desirable, whereas faster systems are difficult to process and extremely slow systems (pot life >3 h) delay the next working steps. The effect is summarized in Table 2.
The dispersion-modified mineral building material mixture was used to produce a wet thin film (height: 2.5 mm, width 12.0 cm and length 20 to 25 cm) on a Teflon foil. The appearance of the dried building material was examined. All films were homogeneous (no separation), apparently smooth, and had no cracks. Furthermore, the drying of the film was evaluated. For this purpose, a pressure of approximately 10-20 g was exerted by placing a finger on the film, to check when the film could no longer be plastically deformed. A short drying time <3 h is desirable so that the next work steps are not delayed. These steps could be adding another layer of the film, applying tile adhesive, etc. The effect is summarized in Table 2. As can be seen from Table 2, the pot lives of comparative examples 3 and 4 are not sufficient.
Claims
Claims 1. A dispersion composition comprising A) a cement-based sealing slurry comprising a) a Portland cement comprising an aluminate phase, wherein the amount of alumina in form of Al2O3 is at least 2 wt.-% of the total mass of the aluminate-containing cement as determined by means of X-ray fluorescence (XRF), b) a polymer dispersion comprising a (co)polymer selected from the group consisting of acrylic acid ester polymer, acrylic-styrene copolymer, styrene-butadiene-based copolymer, vinyl acetate polymer, and ethylene-vinyl acetate copolymer; and B) an additive mixture comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5- alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6- aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate of glyoxylic acid or a sulfite addition product of glyoxylic acid, and iv) a carbonate source, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or -CH(OH)-SO3X;
R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X; X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH.
2. The dispersion composition according to claim 1, wherein the Portland cement is an ordinary Portland cement comprising at least 3 wt.-% of aluminate types selected from the group consisting of C3A, C4AF, and mixtures thereof, and/or less than 5 wt.-% of aluminate type CAC in form of CA, C2AS, CA2, and C12A7, and/or at least 3 wt.-% of CaSO4·x H2O, wherein x is selected from 0 to 1.5, and/or CaSO4·x H2O, wherein x is selected from 0 to 1.5, and Al2O3 and wherein the weight ratio of the CaSO4·x H2O to the amount of Al2O3 is from 1:3 to 4:1, preferably from 1:2 to 3:1.
3. The dispersion composition according to claim 1 or 2, wherein the cement-based sealing slurry consists of the Portland cement and the polymer dispersion and comprises from 10 to 50 wt.-%, preferably from 20 to 45 wt.-%, of the polymer dispersion, based on the total weight of the cement-based sealing slurry.
4. The dispersion composition according to any one of claims 1 to 3, wherein the polymer dispersion is an aqueous polymer dispersion, preferably having a solid polymer content, determined according to DIN EN ISO 3251, from 20 to 70 wt.-%, more preferably from 30 to 65 wt.-%, and in particular from 40 to 60 wt.-%, based on the total weight of the aqueous polymer dispersion or a powder dispersion, preferably having a (co)polymer content from 60 to 95 wt.-%, more preferably from 70 to 90 wt.-%, based on the total weight of the powder dispersion.
5. The dispersion composition according to any one of claims 1 to 4, wherein the (co)polymer of the polymer dispersion has a Tg, calculated using the Fox equation , of -60 to 0 °C, preferably of -30 to -5 °C and/or the polymer dispersion comprises an acrylic-styrene copolymer.
6. The dispersion composition according to any one of claims 1 to 5, wherein the polyol has a molecular weight of less than 200 g/mol, preferably of less than 150 g/mol, more preferably of less than 100 g/mol and/or
a C/O ratio of from less than 2 to more than 0.72, preferably from 1.5 to 0.8, in particular wherein the polyol is glycerol.
7. The dispersion composition according to any one of claims 1 to 6, wherein in NR1R2R3, R1 to R3 are independently C1-C6-hydroxyalkyl and/or R1 to R3 are the same, preferably hydroxyethyl.
8. The dispersion composition according to any one of claims 1 to 7, wherein the polycondensate of glyoxylic acid is an amine-glyoxylic acid condensate, preferably wherein the amine-glyoxylic acid condensate is selected from the group consisting of a melamine- glyoxylic acid condensate, a urea-glyoxylic acid condensate, a melamine-urea-glyoxylic acid condensate, and a polyacrylamide-glyoxylic acid condensate, more preferably urea-glyoxylic acid condensate.
9. The dispersion composition according to any one of claims 1 to 8, wherein the carbonate source is selected from a group consisting of limestone, dolomite, calcium- magnesium carbonate, siderite, sodium carbonate, potassium carbonate, hydrogen carbonate, lithium carbonate, guanidinium carbonate, and calcium carbonate and/or wherein the carbonate source has a solubility in water of more than 0.08 g/l at 25 °C.
10. The dispersion composition according to any one of claims 1 to 9, wherein the salt of
is present in the additive mixture and wherein R2 is H, R3 is C3-C6 alkyl which may be substituted by 1 to 5 OH, and R4 is COOY, and Y is X being an alkali metal, preferably wherein the salt is sodium gluconate.
11. The dispersion composition according of any one of claims 1 to 10, wherein the weight ratio of the (co)polymer of the polymer dispersion to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1: 1.2 and/or the weight ratio of water to the Portland cement is from 2:1 to 1:2, preferably from 1.5:1 to 1:1.4, more preferably from 1.3:1 to 1:1.2 and/or the weight ratio of the polymer dispersion to the Portland cement is from 4:1 to 1:1.3, preferably from 3:1 to 1:1, more preferably from 2.5:1 to 1: 1.1.
12. The dispersion composition according of any one of claims 1 to 11, further comprising C) calcium sulfate.
13. Use of the dispersion composition according to any one of claim 1 to 12 for improvinglexibilisation or for providing waterproofness.
14. Use of an additive mixture (AM-a) comprising i) a polyol having the structure R5-(CHOH)o-R4, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, -OH, C1-C5-alkyl, wherein o is an integer from 0-5, and/or ii) NR1R2R3, wherein R1 is C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6-aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; R2 and R3 are independently C1-C6-hydroxyalkyl, C2-C6-hydroxyalkenyl, C1-C6- aminoalkyl, (CH2O)n-OH, (CH2CH2O)n-OH, or (CH2CH2CH2O)n-OH; or together with the nitrogen to which they are bonded form a 5- or 6-membered saturated, partially or fully unsaturated, or aromatic heterocyclic ring, wherein said heterocyclic ring comprises one or more, same of different heteroatoms selected from O, N, or S, wherein said N- and/or S-atoms are independently oxidized or non-oxidized, and wherein each substitutable carbon or heteroatom in the heterocyclic ring is independently unsubstituted or substituted with one or more, same or different substituents RM; RM is halogen, CN, NO2, NH2, OH, C1-C2-alkyl, C1-C2-alkoxy, C(=O)RX, or two RM form =O; RX is H, C1-C2-alkyl, phenyl, or benzyl; and n is an integer from 1 to 10, and iii) a polycondensate or a sulfite addition product of at least one monomer with an aldehyde group, and v) optionally a salt of
wherein R1 is OH; R2 is H, OH, C1-C6 alkoxy, -SO2X, -SO3X, -OSO3X, -PO, -PO3X2, -OPO3X2, -Z-COOX or -CH(OH)-SO3X; R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 5 OH or C1-C6 alkoxy; m is 0 or 1; or R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0; R4 is COOY or SO3X;
X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation; Y = is selected from X, C1-C6 alkyl or phenyl; and Z is CH2 or CH(OH), provided that if R2 is SO3X and m is 0 that R4 is not COOH, and of a carbonate source, or providing fast drying of a cement-based sealing slurry.
15. The use according to claim 14, wherein the carbonate source is comprised in the additive mixture (AM-a).
16. A flexible water-proofing membrane obtained from a dispersion composition according to any one of claims 1 to 12.
17. A method of sealing a concrete or masonry structure comprising applying to the concrete or masonry structure the dispersion composition according to any one of claims 1 to 12.
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