WO2022242294A1 - Driving gear structure of loader, main speed reducer of loader, and loader - Google Patents

Driving gear structure of loader, main speed reducer of loader, and loader Download PDF

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Publication number
WO2022242294A1
WO2022242294A1 PCT/CN2022/082042 CN2022082042W WO2022242294A1 WO 2022242294 A1 WO2022242294 A1 WO 2022242294A1 CN 2022082042 W CN2022082042 W CN 2022082042W WO 2022242294 A1 WO2022242294 A1 WO 2022242294A1
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WIPO (PCT)
Prior art keywords
loader
driving gear
oil seal
flange
gear
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PCT/CN2022/082042
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French (fr)
Chinese (zh)
Inventor
王培林
张振
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上海三一重机股份有限公司
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Publication of WO2022242294A1 publication Critical patent/WO2022242294A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/12Differential gearings without gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • F16H48/40Constructional details characterised by features of the rotating cases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/029Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness

Abstract

A driving gear structure of a loader, a main speed reducer of a loader, and a loader. The driving gear structure of a loader comprises: a driving gear (8), the input end of the driving gear being connected to a flange (3); and multiple oil seals (5, 6), each oil seal being sleeved on the flange, and the multiple oil seals being stackedly connected along an axial direction of the flange. The described structure enables an oil seal disposed at an outer side to prevent external dust from entering the main speed reducer of a loader, thereby reducing the wear on the oil seal; meanwhile, an oil seal disposed at an inner side can prevent oil from leaking inside of the main speed reducer of the loader, thereby effectively increasing sealing performance, preventing oil leakage and significantly reducing the risk of oil spillage.

Description

一种装载机主动齿轮结构、装载机主减速器和装载机Loader driving gear structure, loader final reducer and loader
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年5月18日提交的申请号为202121071418.3,名称为“一种装载机主动齿轮结构、装载机主减速器和装载机”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims the priority of the Chinese patent application No. 202121071418.3 filed on May 18, 2021, entitled "A loader driving gear structure, loader main reducer and loader", which is incorporated by reference in its entirety Incorporated into this article.
技术领域technical field
本申请涉及汽车零件领域,尤其涉及一种装载机主动齿轮结构、装载机主减速器和装载机。The present application relates to the field of auto parts, in particular to a loader driving gear structure, a loader final reducer and a loader.
背景技术Background technique
目前装载机后主减速器输入端多采用涂密封胶、密封圈、单油封三种方式密封。At present, the input end of the main reducer after the loader is mostly sealed by three methods: sealant, seal ring, and single oil seal.
涂密封胶的方式因涂胶时间较长,不利于生产效率的提高,不便于返修,且密封胶不耐高温,受环境的影响较大。用密封圈密封时由于是动密封,密封圈磨损大,容易引起漏油;单油封密封时,因为只有一个油封,油封一旦损坏就会造成漏油,而且装载机多用于矿山、工地等工作环境恶劣的场所,灰尘、杂质较多,单油封的防尘能力有限,容易出现磨损,造成泄漏。The way of applying the sealant is not conducive to the improvement of production efficiency because of the long application time, and it is not easy to repair, and the sealant is not resistant to high temperature and is greatly affected by the environment. When sealing with a sealing ring, because it is a dynamic seal, the sealing ring wears a lot, which is easy to cause oil leakage; when sealing with a single oil seal, because there is only one oil seal, once the oil seal is damaged, it will cause oil leakage, and the loader is mostly used in working environments such as mines and construction sites. In harsh places, there are many dust and impurities, and the dustproof ability of single oil seal is limited, which is easy to wear and cause leakage.
发明内容Contents of the invention
本申请实施例提供一种装载机主动齿轮结构、装载机主减速器和装载机,用以解决现有装载机主减速器输入端密封密封能力有限,易引起漏油等问题。The embodiment of the present application provides a loader driving gear structure, a loader main reducer and a loader, which are used to solve the problems of limited sealing capacity of the input end of the existing loader main reducer, which easily causes oil leakage and the like.
本申请实施例提供一种装载机主动齿轮结构,包括:An embodiment of the present application provides a loader driving gear structure, including:
主动齿轮,所述主动齿轮的输入端连接有法兰;a driving gear, the input end of the driving gear is connected with a flange;
多个油封,每个所述油封均套设在所述法兰上,所述多个油封沿所述法兰的轴向层叠连接。A plurality of oil seals, each of which is sleeved on the flange, and the plurality of oil seals are connected in layers along the axial direction of the flange.
根据本申请一个实施例提供的装载机主动齿轮结构,所述多个油封包括:According to the loader driving gear structure provided in an embodiment of the present application, the plurality of oil seals include:
内油封,所述内油封与所述法兰的侧壁底端的过盈配合;an inner oil seal, the interference fit between the inner oil seal and the bottom end of the side wall of the flange;
外油封,所述外油封与所述法兰的侧壁过盈配合,所述外油封连接在所述内油封的顶面。An outer oil seal, the outer oil seal is in interference fit with the side wall of the flange, and the outer oil seal is connected to the top surface of the inner oil seal.
根据本申请一个实施例提供的装载机主动齿轮结构,所述外油封为单副唇油封,所述内油封为所述单副唇油封或无副唇油封。According to the loader driving gear structure provided in one embodiment of the present application, the outer oil seal is a single-pair lip oil seal, and the inner oil seal is the single-pair lip oil seal or no auxiliary lip oil seal.
根据本申请一个实施例提供的装载机主动齿轮结构,所述主动齿轮包括:According to the loader driving gear structure provided in one embodiment of the present application, the driving gear includes:
齿轮部;gear department;
轴部,所述轴部与所述齿轮部同轴连接,所述法兰套设在所述轴部远离所述齿轮部一端的轴径上。A shaft part, the shaft part is coaxially connected with the gear part, and the flange is sleeved on the shaft diameter of the end of the shaft part away from the gear part.
根据本申请一个实施例提供的装载机主动齿轮结构,所述装载机主动齿轮结构还包括:According to the loader driving gear structure provided in an embodiment of the present application, the loader driving gear structure further includes:
锁紧螺母,所述锁紧螺母套设在所述轴部远离所述齿轮部的端部;a lock nut, the lock nut is sleeved on the end of the shaft part away from the gear part;
锁紧螺母垫片,所述锁紧螺母垫片套设在所述轴部,所述锁紧螺母垫片垫设在所述锁紧螺母和所述法兰之间。A lock nut washer, the lock nut washer is sleeved on the shaft, and the lock nut washer is arranged between the lock nut and the flange.
本申请还提供一种装载机主减速器,包括:The application also provides a loader final reducer, including:
托架,所述托架的顶部设有敞口;a bracket, the top of which is provided with an opening;
装载机主动齿轮结构,所述主动齿轮的输入端伸出所述敞口,所述法兰设置在所述敞口处,每个所述油封均套设在所述法兰和所述托架之间;The loader driving gear structure, the input end of the driving gear protrudes from the opening, the flange is arranged at the opening, and each of the oil seals is sleeved on the flange and the bracket between;
被动齿轮,所述被动齿轮设置在所述托架内,所述被动齿轮与所述主动齿轮啮合连接;a passive gear, the passive gear is arranged in the bracket, and the passive gear is meshed with the driving gear;
差速器总成,所述差速器总成设置在所述托架内,所述差速器总成与所述被动齿轮转动配合。A differential gear assembly, the differential gear assembly is arranged in the bracket, and the differential gear assembly is rotatably matched with the driven gear.
根据本申请一个实施例提供的装载机主减速器,所述装载机主减速器还包括:According to the loader main reducer provided in an embodiment of the present application, the loader main reducer further includes:
防尘罩,所述防尘罩包括:内环面、外环面以及连接所述内环面和所述外环面的连接面;A dustproof cover, the dustproof cover comprising: an inner ring surface, an outer ring surface, and a connection surface connecting the inner ring surface and the outer ring surface;
所述连接面罩设在最顶部的所述油封的顶面,所述内环面与所述法兰连接,所述外环面嵌入所述托架。The connecting face shield is arranged on the top surface of the oil seal at the top, the inner ring surface is connected to the flange, and the outer ring surface is embedded in the bracket.
根据本申请一个实施例提供的装载机主减速器,所述装载机主减速器还包括:According to the loader main reducer provided in an embodiment of the present application, the loader main reducer further includes:
同轴设置的第一滚动轴承和第二滚动轴承;a first rolling bearing and a second rolling bearing arranged coaxially;
所述第一滚动轴承和所述第二滚动轴承均套设在所述主动齿轮上,所述第一滚动轴承和所述第二滚动轴承均位于所述主动齿轮和所述托架之间。Both the first rolling bearing and the second rolling bearing are sleeved on the driving gear, and both the first rolling bearing and the second rolling bearing are located between the driving gear and the bracket.
根据本申请一个实施例提供的装载机主减速器,所述装载机主减速器还包括:According to the loader main reducer provided in an embodiment of the present application, the loader main reducer further includes:
第三滚动轴承;所述第三滚动轴承套设在所述差速器总成的输出轴上,所述第三滚动轴承位于所述差速器总成的输出轴和所述瓦座之间。The third rolling bearing; the third rolling bearing is sleeved on the output shaft of the differential assembly, and the third rolling bearing is located between the output shaft of the differential assembly and the shoe seat.
本申请还提供一种装载机,包括:上述装载机主减速器;装载机主减速器,包括:托架;装载机主动齿轮结构,所述主动齿轮的输入端伸出所述托架,每个所述油封均套设在所述法兰和所述托架之间;被动齿轮,所述被动齿轮设置在所述托架内,所述被动齿轮与所述主动齿轮啮合连接;差速器总成,所述差速器总成设置在所述托架内,所述差速器总成与所述被动齿轮转动配合。The present application also provides a loader, including: the above-mentioned loader main reducer; Each of the oil seals is sleeved between the flange and the bracket; the driven gear is arranged in the bracket, and the driven gear is meshed with the driving gear; the differential assembly, the differential assembly is arranged in the bracket, and the differential assembly is rotatably engaged with the driven gear.
本申请实施例提供的装载机主动齿轮结构、装载机主减速器和装载机,通过将多个油封套设在主动齿轮连接的法兰上,并将多个油封沿法兰的轴向层叠连接,使设置在外侧的油封可以防止外部灰尘进入装载机主减速器内部,减小油封磨损,同时设置在内侧的油封可以防止装载机主减速器内部油液泄露,多油封的结构可以有效提高密封性能,防止油液泄露,显著降低漏油风险。The loader drive gear structure, the loader main reducer and the loader provided in the embodiment of the present application are provided by a plurality of oil seals sleeved on the flange connected to the drive gear, and the multiple oil seals are stacked and connected along the axial direction of the flange , so that the oil seal set on the outside can prevent external dust from entering the interior of the main reducer of the loader and reduce the wear of the oil seal. At the same time, the oil seal set on the inside can prevent oil leakage inside the main reducer of the loader. performance, preventing oil leakage and significantly reducing the risk of oil leakage.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present application, those of ordinary skill in the art can also obtain other drawings based on these drawings without creative effort.
图1是本申请实施例提供的装载机主减速器的结构示意图;Fig. 1 is a schematic structural view of a loader main reducer provided in an embodiment of the present application;
附图标记:Reference signs:
1:锁紧螺母;        2:锁紧螺母垫片;     3:法兰;1: lock nut; 2: lock nut washer; 3: flange;
4:防尘罩;          5:外油封;           6:内油封;4: dust cover; 5: outer oil seal; 6: inner oil seal;
7:第一滚动轴承;    8:主动齿轮;         9:第二滚动轴承;7: The first rolling bearing; 8: Driving gear; 9: The second rolling bearing;
10:托架;           11:被动齿轮          12:差速器总成;10: Bracket; 11: Passive gear 12: Differential assembly;
13:调整螺母;       14:第三滚动轴承;    15:调整螺母垫片。13: Adjusting nut; 14: The third rolling bearing; 15: Adjusting nut washer.
16:螺栓;           17:瓦座。16: bolt; 17: tile seat.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
下面结合图1描述本申请实施例的装载机主动齿轮结构,该装载机主动齿轮结构包括:主动齿轮8和多个油封(5、6)。The loader driving gear structure of the embodiment of the present application will be described below with reference to FIG. 1 . The loader driving gear structure includes: a driving gear 8 and a plurality of oil seals (5, 6).
其中,主动齿轮8的输入端连接有法兰3。每个油封(5、6)均套设在法兰3上,多个油封(5、6)沿法兰3的轴向层叠连接。Wherein, the input end of the driving gear 8 is connected with the flange 3 . Each oil seal (5, 6) is sleeved on the flange 3, and a plurality of oil seals (5, 6) are stacked and connected along the axial direction of the flange 3.
本实施例中,油封(5、6)分为外油封5和内油封6。内油封6设置在内侧,内油封6与法兰3的侧壁底端的过盈配合。外油封5设置在外侧,外油封5与法兰3的侧壁过盈配合,外油封5连接在内油封6的顶面。In this embodiment, the oil seals (5, 6) are divided into an outer oil seal 5 and an inner oil seal 6. The inner oil seal 6 is arranged on the inner side, and the inner oil seal 6 is in interference fit with the bottom end of the side wall of the flange 3 . The outer oil seal 5 is arranged on the outer side, and the outer oil seal 5 is in interference fit with the side wall of the flange 3 , and the outer oil seal 5 is connected to the top surface of the inner oil seal 6 .
主动齿轮8的输入端一般直接与外部电机的输出轴连接,通过外部电机驱动。在主动齿轮8转动的过程中,多个油封(5、6)始终套设在主动齿轮8连接的法兰3上。位于外侧的外油封5可以防止外部灰尘进入装载机主减速器内部,减小油封磨损。而位于内侧的内油封6可以防止装载机主减速器内部油液泄露。The input end of the driving gear 8 is generally directly connected with the output shaft of the external motor, and is driven by the external motor. During the rotation process of the driving gear 8 , a plurality of oil seals ( 5 , 6 ) are always sleeved on the flange 3 connected to the driving gear 8 . The outer oil seal 5 located on the outside can prevent external dust from entering into the main reducer of the loader and reduce the wear of the oil seal. The inner oil seal 6 located on the inner side can prevent oil leakage inside the final drive of the loader.
油封(5、6)的数量可根据实际工作情况进行调整,在油封效果较好时,可仅设置两个油封。而在油封效果较差时,可增设油封数量。在设置三个及以上油封时,中间的油封作为外油封5和内油封6之间的缓冲,一方面可以防止外部灰尘进入装载机主减速器内部,另一方面还可以防止装载机主减速器内部油液泄露。The quantity of oil seals (5, 6) can be adjusted according to actual working conditions, and when the oil seal effect is better, only two oil seals can be set. When the oil seal effect is poor, the number of oil seals can be added. When three or more oil seals are installed, the middle oil seal acts as a buffer between the outer oil seal 5 and the inner oil seal 6. On the one hand, it can prevent external dust from entering the main reducer of the loader, and on the other hand, it can prevent the main reducer of the loader from Internal oil leaks.
本申请实施例提供的装载机主动齿轮结构,将多个油封套设在主动齿轮连接的法兰上,并将多个油封沿法兰的轴向层叠连接,使设置在外侧的油封可以防止外部灰尘进入装载机主减速器内部,减小油封磨损,同时设置在内侧的油封可以防止装载机主减速器内部油液泄露,多油封的结构可以有效提高密封性能,防止油液泄露,显著降低漏油风险。In the loader driving gear structure provided by the embodiment of the present application, a plurality of oil seals are sleeved on the flange connected to the driving gear, and the plurality of oil seals are stacked and connected along the axial direction of the flange, so that the oil seals arranged on the outside can prevent external Dust enters the main reducer of the loader to reduce the wear of the oil seal. At the same time, the oil seal installed on the inside can prevent oil leakage inside the main reducer of the loader. The structure of multiple oil seals can effectively improve the sealing performance, prevent oil leakage, and significantly reduce leakage. oil risk.
油封(5、6)通常采用相同的油封。例如,在采用双油封结构时,外油封5和内油封6一般均采用单副唇油封,外油封5和内油封6上的副唇起密 封流体的作用。Oil seals (5, 6) usually adopt the same oil seal. For example, when a double oil seal structure is adopted, the outer oil seal 5 and the inner oil seal 6 generally adopt a single lip oil seal, and the auxiliary lips on the outer oil seal 5 and inner oil seal 6 play the role of sealing fluid.
如果外油封5的密封作用一直有效,内油封6的防尘作用就会造成多余。因此也可以使用两个不同的油封,外油封5使用单副唇油封,而内油封6使用无副唇油封。If the sealing effect of the outer oil seal 5 is always effective, the dustproof effect of the inner oil seal 6 will be redundant. Therefore, two different oil seals can also be used, the outer oil seal 5 uses a single auxiliary lip oil seal, and the inner oil seal 6 uses an oil seal without an auxiliary lip.
为提升油封效果,也可采用多副唇油封,通过内外多副唇油封的双重作用进一步提升密封效果。In order to improve the oil seal effect, multiple lip oil seals can also be used, and the sealing effect can be further improved through the dual functions of the inner and outer multiple lip oil seals.
本实施例中,主动齿轮8为主动螺旋伞齿轮,主要包括:齿轮部和轴部。轴部与齿轮部同轴连接,法兰3套设在轴部远离齿轮部一端的轴径上。轴部与外部电机的输出轴连接,轴部通过外部电机驱动,轴部转动时能够带动齿轮部转动。In this embodiment, the driving gear 8 is a driving spiral bevel gear, mainly including: a gear part and a shaft part. The shaft part is coaxially connected with the gear part, and the flange 3 is sleeved on the shaft diameter of the end of the shaft part away from the gear part. The shaft part is connected with the output shaft of the external motor, the shaft part is driven by the external motor, and when the shaft part rotates, it can drive the gear part to rotate.
装载机主动齿轮结构还包括:锁紧螺母1和锁紧螺母垫片2。锁紧螺母1套设在轴部远离齿轮部的端部。锁紧螺母垫片2套设在轴部,锁紧螺母垫片2垫设在锁紧螺母1和法兰3之间。通过锁紧螺母1和锁紧螺母垫片2可将法兰3固定在主动齿轮8上,防止主动齿轮8转动时,法兰3相对主动齿轮8发生偏转。The loader driving gear structure also includes: a lock nut 1 and a lock nut washer 2 . The lock nut 1 is sheathed on the end of the shaft part away from the gear part. The lock nut gasket 2 is sleeved on the shaft, and the lock nut gasket 2 is arranged between the lock nut 1 and the flange 3 . The flange 3 can be fixed on the driving gear 8 through the lock nut 1 and the lock nut washer 2, so as to prevent the flange 3 from deflecting relative to the driving gear 8 when the driving gear 8 rotates.
本申请实施例还提供一种装载机主减速器,如图1所示,该装载机主减速器包括:托架10、装载机主动齿轮结构、被动齿轮11和差速器总成12。The embodiment of the present application also provides a loader main reducer. As shown in FIG. 1 , the loader main reducer includes: a bracket 10 , a loader driving gear structure, a driven gear 11 and a differential assembly 12 .
其中,托架10的顶部设有敞口,装载机主动齿轮结构包括:主动齿轮8和多个油封(5、6)。主动齿轮8输入端伸出敞口,法兰3设置在敞口处,每个油封(5、6)均套设在法兰3和托架10之间;多个油封(5、6)沿法兰3的轴向层叠连接。被动齿轮11设置在托架10内,被动齿轮11与主动齿轮8啮合连接。差速器总成12设置在托架内,差速器总成12与被动齿轮11转动配合。Wherein, the top of the bracket 10 is provided with an opening, and the loader driving gear structure includes: a driving gear 8 and a plurality of oil seals (5, 6). The input end of the driving gear 8 protrudes from the opening, the flange 3 is arranged at the opening, and each oil seal (5, 6) is sleeved between the flange 3 and the bracket 10; multiple oil seals (5, 6) are arranged along the Axial stack connection of flange 3. The driven gear 11 is arranged in the bracket 10 , and the driven gear 11 is engaged with the driving gear 8 . The differential gear assembly 12 is arranged in the bracket, and the differential gear assembly 12 is rotatably matched with the driven gear 11 .
在采用双油封结构时,内油封6与法兰3的侧壁底端的过盈配合;外油封5与法兰3的侧壁过盈配合,外油封5连接在内油封6的顶面。When the double oil seal structure is adopted, the inner oil seal 6 is in interference fit with the bottom end of the side wall of the flange 3; the outer oil seal 5 is in interference fit with the side wall of the flange 3, and the outer oil seal 5 is connected to the top surface of the inner oil seal 6.
正常工作时,外部电机先带动法兰3转动,法兰3再带动主动齿轮8转动,然后主动齿轮8带动被被动齿轮11转动,被动齿轮11带动差速器总成12在托架10内公转,行星齿轮咬合两侧的半轴齿轮随着差速器总成12一起在托架10内公转。在主动齿轮8转动的过程中,多个油封(5、6)始终套设在主动齿轮8连接的法兰3上。位于外侧的外油封5可以防止外部灰尘进入 装载机主减速器内部,减小油封磨损。而位于内侧的内油封6可以防止装载机主减速器内部油液泄露。During normal operation, the external motor first drives the flange 3 to rotate, and the flange 3 drives the driving gear 8 to rotate, and then the driving gear 8 drives the driven gear 11 to rotate, and the driven gear 11 drives the differential assembly 12 to revolve in the bracket 10 , the side gears on both sides of the planetary gear meshing revolve in the bracket 10 together with the differential assembly 12 . During the rotation process of the driving gear 8 , a plurality of oil seals ( 5 , 6 ) are always sleeved on the flange 3 connected to the driving gear 8 . The outer oil seal 5 positioned at the outside can prevent external dust from entering the inside of the final drive of the loader, reducing the wear and tear of the oil seal. The inner oil seal 6 located on the inner side can prevent oil leakage inside the final drive of the loader.
为防止外部灰尘进入油封,装载机主减速器还包括:防尘罩4。防尘罩4包括:内环面、外环面以及连接内环面和外环面的连接面。连接面罩设在最顶部的油封的顶面,即连接面罩设在外油封5的顶面,内环面与法兰连接,外环面嵌入托架10的开槽内。外部灰尘需要先通过防尘罩4才能进入油封,即防尘罩4延长了灰尘进入油封的路径,降低了内外油封的磨损,从而降低了漏油的风险。In order to prevent external dust from entering the oil seal, the main reducer of the loader also includes: dust cover 4. The dust cover 4 includes: an inner ring surface, an outer ring surface and a connecting surface connecting the inner ring surface and the outer ring surface. The connecting mask is arranged on the top surface of the top oil seal, that is, the connecting mask is arranged on the top surface of the outer oil seal 5 , the inner ring surface is connected with the flange, and the outer ring surface is embedded in the slot of the bracket 10 . External dust needs to pass through the dust cover 4 before entering the oil seal, that is, the dust cover 4 prolongs the path for dust to enter the oil seal, reduces the wear of the inner and outer oil seals, thereby reducing the risk of oil leakage.
为避免后装载机主减速器因不同轴产生的异响和卡死故障。装载机主减速器还包括:同轴设置的第一滚动轴承7和第二滚动轴承9。第一滚动轴承7和第二滚动轴承9均套设在主动齿轮8上,第一滚动轴承和所述第二滚动轴承均位于主动齿轮8和托架10之间。In order to avoid the abnormal sound and jamming failure of the main reducer of the rear loader due to different shafts. The main reducer of the loader further includes: a first rolling bearing 7 and a second rolling bearing 9 arranged coaxially. Both the first rolling bearing 7 and the second rolling bearing 9 are sleeved on the driving gear 8 , and both the first rolling bearing and the second rolling bearing are located between the driving gear 8 and the bracket 10 .
第一滚动轴承7和第二滚动轴承9相当于是主动齿轮8的悬臂式结构,采用第一滚动轴承7和第二滚动轴承9的双轴承的设计,解决了常规骑马式结构的三个轴承难以控制同轴度的问题,降低了装配难度,从而降低了后装载机主减速器因不同轴产生的异响和卡死故障。The first rolling bearing 7 and the second rolling bearing 9 are equivalent to the cantilever structure of the driving gear 8. The double bearing design of the first rolling bearing 7 and the second rolling bearing 9 solves the difficulty in controlling the coaxiality of the three bearings of the conventional horseback structure. This reduces the difficulty of assembly, thereby reducing the abnormal sound and jamming failure of the main reducer of the rear loader due to different shafts.
对应地,装载机主减速器还包括:第三滚动轴承14。第三滚动轴承14套设在差速器总成12的输出轴上,第三滚动轴承14位于差速器总成12的输出轴和瓦座17之间。Correspondingly, the final drive of the loader further includes: a third rolling bearing 14 . The third rolling bearing 14 is sleeved on the output shaft of the differential gear assembly 12 , and the third rolling bearing 14 is located between the output shaft of the differential gear assembly 12 and the shoe seat 17 .
由于本实施例中,差速器总成12设有两个输出轴,可在每个输出轴上均设置一个第三滚动轴承14,通过在托架10设置第三滚动轴承14构成差速器总成12的悬臂结构,保证差速器总成12两个输出轴的正常工作。Since in this embodiment, the differential gear assembly 12 is provided with two output shafts, a third rolling bearing 14 can be arranged on each output shaft, and the differential gear assembly is formed by setting the third rolling bearing 14 on the bracket 10 The cantilever structure of 12 guarantees the normal operation of the 12 output shafts of the differential assembly.
为便于调整托架10的安装位置,同时确保托架10与其内部结构的牢固。可在托架10与内部结构通过调整螺母13连接。In order to facilitate the adjustment of the installation position of the bracket 10, at the same time ensure the firmness of the bracket 10 and its internal structure. The bracket 10 can be connected with the internal structure through an adjustment nut 13 .
例如,可将托架10和差速器总成12通过调整螺母13连接,并在调整螺母13上设置调整螺母垫片15,调整螺母13穿过调整螺母垫片15、托架10与差速器总成12连接。从而可通过调节调整螺母13的松紧来控制托架10相对于差速器总成12的距离。For example, the bracket 10 and the differential assembly 12 can be connected through the adjustment nut 13, and the adjustment nut washer 15 is set on the adjustment nut 13, and the adjustment nut 13 passes through the adjustment nut washer 15, the bracket 10 and the differential The device assembly 12 is connected. Therefore, the distance between the bracket 10 and the differential assembly 12 can be controlled by adjusting the tightness of the adjusting nut 13 .
同理,也可将托架10和主动齿轮8或被动齿轮11通过调整螺母13连接。通过调节调整螺母13的松紧来控制托架10相对于主动齿轮8或被动齿轮11 的距离。Similarly, the bracket 10 can also be connected with the driving gear 8 or the driven gear 11 through the adjusting nut 13 . The distance of the bracket 10 relative to the driving gear 8 or the driven gear 11 is controlled by adjusting the tightness of the adjusting nut 13 .
此外,为便于差速器总成12的径向定位,还可在差速器总成12的至少一个输出轴上增设螺栓16,螺栓16沿径向插接在输出轴的一侧,通过螺栓16的松紧可微调输出轴的位置。In addition, in order to facilitate the radial positioning of the differential assembly 12, bolts 16 can also be added on at least one output shaft of the differential assembly 12, and the bolts 16 are plugged on one side of the output shaft in the radial direction, The tightness of 16 can fine-tune the position of the output shaft.
本申请实施例提供的装载机主减速器,设有上述装载机主动齿轮结构,通过将多个油封套设在主动齿轮连接的法兰上,并将多个油封沿法兰的轴向层叠连接,使设置在外侧的油封可以防止外部灰尘进入装载机主减速器内部,减小油封磨损,同时设置在内侧的油封可以防止装载机主减速器内部油液泄露,多油封的结构可以有效提高密封性能,防止油液泄露,显著降低漏油风险。The main reducer of the loader provided in the embodiment of the present application is provided with the above-mentioned loader driving gear structure, and a plurality of oil seals are sleeved on the flange connected to the driving gear, and the plurality of oil seals are stacked and connected along the axial direction of the flange , so that the oil seal set on the outside can prevent external dust from entering the interior of the main reducer of the loader and reduce the wear of the oil seal. At the same time, the oil seal set on the inside can prevent oil leakage inside the main reducer of the loader. performance, preventing oil leakage and significantly reducing the risk of oil leakage.
本申请实施例还提供一种装载机,该装载机包括:装载机主减速器。如图1所示,该装载机主减速器包括:托架10、装载机主动齿轮结构、被动齿轮11和差速器总成12。托架10的顶部设有敞口,装载机主动齿轮结构包括:主动齿轮8和多个油封(5、6)。主动齿轮8输入端伸出敞口,法兰3设置在敞口处,每个油封(5、6)均套设在法兰3和托架10之间;多个油封(5、6)沿法兰3的轴向层叠连接。被动齿轮11设置在托架10内,被动齿轮11与主动齿轮8啮合连接。差速器总成12设置在托架内,差速器总成12与被动齿轮11转动配合。The embodiment of the present application also provides a loader, which includes: a final reducer for the loader. As shown in FIG. 1 , the loader main reducer includes: a bracket 10 , a loader driving gear structure, a driven gear 11 and a differential assembly 12 . The top of the bracket 10 is provided with an opening, and the loader driving gear structure includes: a driving gear 8 and a plurality of oil seals (5, 6). The input end of the driving gear 8 protrudes from the opening, the flange 3 is arranged at the opening, and each oil seal (5, 6) is sleeved between the flange 3 and the bracket 10; multiple oil seals (5, 6) are arranged along the Axial stack connection of flange 3. The driven gear 11 is arranged in the bracket 10 , and the driven gear 11 is engaged with the driving gear 8 . The differential gear assembly 12 is arranged in the bracket, and the differential gear assembly 12 is rotatably matched with the driven gear 11 .
装载机主减速器的具体结构可参阅上述实施例,在此不再赘述。For the specific structure of the final drive of the loader, reference can be made to the above-mentioned embodiments, and details will not be repeated here.
本申请实施例提供的装载机,设有上述装载机主动齿轮结构,通过将多个油封套设在主动齿轮连接的法兰上,并将多个油封沿法兰的轴向层叠连接,使设置在外侧的油封可以防止外部灰尘进入装载机主减速器内部,减小油封磨损,同时设置在内侧的油封可以防止装载机主减速器内部油液泄露,多油封的结构可以有效提高密封性能,防止油液泄露,显著降低漏油风险。The loader provided in the embodiment of the present application is equipped with the above-mentioned loader driving gear structure, and multiple oil seals are sleeved on the flange connected to the driving gear, and multiple oil seals are stacked and connected along the axial direction of the flange, so that the set The oil seal on the outer side can prevent external dust from entering the main reducer of the loader and reduce the wear of the oil seal. At the same time, the oil seal on the inner side can prevent oil leakage inside the main reducer of the loader. Oil leakage, significantly reducing the risk of oil leakage.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.

Claims (10)

  1. 一种装载机主动齿轮结构,包括:A loader driving gear structure, comprising:
    主动齿轮,所述主动齿轮的输入端连接有法兰;a driving gear, the input end of the driving gear is connected with a flange;
    多个油封,每个所述油封均套设在所述法兰上,所述多个油封沿所述法兰的轴向层叠连接。A plurality of oil seals, each of which is sleeved on the flange, and the plurality of oil seals are connected in layers along the axial direction of the flange.
  2. 根据权利要求1所述的装载机主动齿轮结构,其特征在于,所述多个油封包括:The loader driving gear structure according to claim 1, wherein the plurality of oil seals include:
    内油封,所述内油封与所述法兰的侧壁底端的过盈配合;an inner oil seal, the interference fit between the inner oil seal and the bottom end of the side wall of the flange;
    外油封,所述外油封与所述法兰的侧壁过盈配合,所述外油封连接在所述内油封的顶面。An outer oil seal, the outer oil seal is in interference fit with the side wall of the flange, and the outer oil seal is connected to the top surface of the inner oil seal.
  3. 根据权利要求2所述的装载机主动齿轮结构,其特征在于,所述外油封为单副唇油封,所述内油封为所述单副唇油封或无副唇油封。The driving gear structure of the loader according to claim 2, wherein the outer oil seal is a single lip oil seal, and the inner oil seal is the single lip oil seal or no auxiliary lip oil seal.
  4. 根据权利要求1所述的装载机主动齿轮结构,其特征在于,所述主动齿轮包括:The loader driving gear structure according to claim 1, wherein the driving gear comprises:
    齿轮部;gear department;
    轴部,所述轴部与所述齿轮部同轴连接,所述法兰套设在所述轴部远离所述齿轮部一端的轴径上。A shaft part, the shaft part is coaxially connected with the gear part, and the flange is sleeved on the shaft diameter of the end of the shaft part away from the gear part.
  5. 根据权利要求4所述的装载机主动齿轮结构,还包括:The loader driving gear structure according to claim 4, further comprising:
    锁紧螺母,所述锁紧螺母套设在所述轴部远离所述齿轮部的端部;a lock nut, the lock nut is sleeved on the end of the shaft part away from the gear part;
    锁紧螺母垫片,所述锁紧螺母垫片套设在所述轴部,所述锁紧螺母垫片垫设在所述锁紧螺母和所述法兰之间。A lock nut washer, the lock nut washer is sleeved on the shaft, and the lock nut washer is arranged between the lock nut and the flange.
  6. 一种装载机主减速器,包括:A loader main reducer, comprising:
    托架,所述托架的顶部设有敞口;a bracket, the top of which is provided with an opening;
    如权利要求1-5中任一项所述的装载机主动齿轮结构,所述主动齿轮的输入端伸出所述敞口,所述法兰设置在所述敞口处,每个所述油封均套设在所述法兰和所述托架之间;The loader driving gear structure according to any one of claims 1-5, wherein the input end of the driving gear protrudes from the opening, the flange is arranged at the opening, and each of the oil seals are sleeved between the flange and the bracket;
    被动齿轮,所述被动齿轮设置在所述托架内,所述被动齿轮与所述主动齿轮啮合连接;a passive gear, the passive gear is arranged in the bracket, and the passive gear is meshed with the driving gear;
    差速器总成,所述差速器总成设置在所述托架内,所述差速器总成与所述被动齿轮转动配合。A differential gear assembly, the differential gear assembly is arranged in the bracket, and the differential gear assembly is rotatably matched with the driven gear.
  7. 根据权利要求6所述的装载机主减速器,还包括:The loader main reducer according to claim 6, further comprising:
    防尘罩,所述防尘罩包括:内环面、外环面以及连接所述内环面和所述外环面的连接面;A dustproof cover, the dustproof cover comprising: an inner ring surface, an outer ring surface, and a connection surface connecting the inner ring surface and the outer ring surface;
    所述连接面罩设在最顶部的所述油封的顶面,所述内环面与所述法兰连接,所述外环面嵌入所述托架。The connecting face shield is arranged on the top surface of the oil seal at the top, the inner ring surface is connected to the flange, and the outer ring surface is embedded in the bracket.
  8. 根据权利要求6所述的装载机主减速器,还包括:The loader main reducer according to claim 6, further comprising:
    同轴设置的第一滚动轴承和第二滚动轴承;a first rolling bearing and a second rolling bearing arranged coaxially;
    所述第一滚动轴承和所述第二滚动轴承均套设在所述主动齿轮上,所述第一滚动轴承和所述第二滚动轴承均位于所述主动齿轮和所述托架之间。Both the first rolling bearing and the second rolling bearing are sleeved on the driving gear, and both the first rolling bearing and the second rolling bearing are located between the driving gear and the bracket.
  9. 根据权利要求6所述的装载机主减速器,还包括:The loader main reducer according to claim 6, further comprising:
    第三滚动轴承;所述第三滚动轴承套设在所述差速器总成的输出轴上,所述第三滚动轴承位于所述差速器总成的输出轴和所述瓦座之间。The third rolling bearing; the third rolling bearing is sleeved on the output shaft of the differential assembly, and the third rolling bearing is located between the output shaft of the differential assembly and the shoe seat.
  10. 一种装载机,包括:如权利要求6-9中任一项所述的装载机主减速器。A loader, comprising: the loader main reducer according to any one of claims 6-9.
PCT/CN2022/082042 2021-05-18 2022-03-21 Driving gear structure of loader, main speed reducer of loader, and loader WO2022242294A1 (en)

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CN215673456U (en) * 2021-05-18 2022-01-28 上海三一重机股份有限公司 Loader driving gear structure, loader main reducer and loader

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JP2008095856A (en) * 2006-10-12 2008-04-24 Jtekt Corp Differential device
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