WO2022237378A1 - Self-heating battery and preparation method therefor - Google Patents

Self-heating battery and preparation method therefor Download PDF

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Publication number
WO2022237378A1
WO2022237378A1 PCT/CN2022/084472 CN2022084472W WO2022237378A1 WO 2022237378 A1 WO2022237378 A1 WO 2022237378A1 CN 2022084472 W CN2022084472 W CN 2022084472W WO 2022237378 A1 WO2022237378 A1 WO 2022237378A1
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WIPO (PCT)
Prior art keywords
heating
inner core
electrode material
self
negative electrode
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PCT/CN2022/084472
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French (fr)
Chinese (zh)
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徐杰
徐卓然
徐卓尔
徐卓超
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江西省新华仁科技有限公司
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Publication of WO2022237378A1 publication Critical patent/WO2022237378A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/654Means for temperature control structurally associated with the cells located inside the innermost case of the cells, e.g. mandrels, electrodes or electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/657Means for temperature control structurally associated with the cells by electric or electromagnetic means
    • H01M10/6571Resistive heaters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the field of power batteries, in particular to a self-heating battery and a preparation method thereof.
  • the heating methods used for the battery are all external heating of the battery, that is, heating the battery outside the battery casing, or heating the battery pack outside the battery pack, or a combination of the above two heating methods.
  • the above-mentioned battery is called an externally heated battery.
  • the disadvantages of the external heating battery and its external heating method are that the heating space range is large, the heat radiation and heat convection heat conduction paths are blocked by the battery casing and the battery pack casing, the effective use of heat is low, and the energy consumption is high; the battery active materials that really need to be heated The temperature of the substance rises slowly, the heating inside and between the batteries is uneven, and the improvement of the low-temperature performance of the power battery is affected. Moreover, because of the long heating path and many uncontrollable factors, battery thermal management is difficult.
  • the present invention provides a self-heating battery adopting an internal heating method.
  • the first aspect of the present invention provides a self-heating battery, comprising:
  • the inner core and the graphene heating film are placed in the sealed cavity formed by the cooperation of the outer shell and the cover, and
  • the graphene heating film wraps the inner core, and the graphene heating film generates heat for heating the inner core after being energized.
  • the graphene heating film includes a substrate, a graphene heating material, a conductive tape, a first power supply line and a second power supply line, and the graphene heating material is coated on the substrate
  • the conductive strip is printed on the substrate and is in contact with the graphene heating material, and both the first power supply line and the second power supply line are connected to the conductive strip.
  • the graphene heating film further includes a graphene heating material covered on the substrate, a conductive strip, and an encapsulation material for the first power supply line and the second power supply line.
  • the inner core of the self-heating battery is a rolled inner core.
  • the roll-shaped inner core includes a positive electrode material, a separator, a negative electrode material, and a separator that are sequentially stacked and wound into a spiral shape, and the gap between the shell, the positive electrode material, the separator, and the negative electrode material is forming a first electrolyte tank for injecting electrolyte;
  • the cover is provided with a first wire hole and a second wire hole, which are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to the outside of the cover.
  • a raised positive electrode is provided on the upper surface of the cover;
  • the positive electrode material is connected to the positive electrode ear, and the positive electrode ear is welded to the metal piece connected to the positive electrode; the negative electrode material is connected to the negative electrode ear, and the negative electrode ear is welded to the negative electrode.
  • a safety valve is provided in the middle of the cover to release the pressure of the gas generated by the abnormally high temperature of the battery to avoid explosion.
  • the end of the shell near the opening is provided with a shell neck slot, and the shell neck slot forms a collar inwardly for supporting the cover.
  • the negative electrode material is 0.5-1.5 mm wider than the positive electrode material; the negative electrode material is 5-10 mm longer than the positive electrode material to prevent lithium precipitation.
  • the separator must completely separate the positive electrode material from the negative electrode material.
  • the width of the separator is usually 0.5-1.0 mm wider than that of the negative electrode material, and the length of the separator is usually 1-2.0 mm longer than that of the negative electrode material. The positive electrode material and the negative electrode material are contacted and short-circuited.
  • the length dimension of the graphene heating film is 3-10mm smaller than the perimeter dimension of the roll-shaped inner core, so as to prevent the overlapping of conductive bands and leakage short circuit; the width dimension of the graphene heating film is smaller than that of the roll-shaped inner core.
  • the height dimension is 0.5-2.0mm smaller, which is convenient for fixing the graphene heating film.
  • the inner core is a sheet-like inner core.
  • the sheet-shaped inner core includes sequentially stacked separators, positive electrode materials, separators, and negative electrode materials, and the gap between the positive electrode material, separator, negative electrode material, and casing forms the second electrolyte groove, the upper part of the sheet-shaped inner core is provided with an electrode cover, and the electrode cover is provided with a laminated positive electrode and a laminated negative electrode, the head end of the positive electrode material is connected to the laminated positive electrode, and the end of the negative electrode material Connected to the laminated negative electrode, the positive electrode material and the negative electrode material are connected in series in sequence;
  • the cover is provided with a third wire hole, a fourth wire hole and a liquid injection hole, and the third wire hole and the fourth wire hole are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to Outside the cover, the liquid injection hole is used to inject electrolyte into the housing.
  • the present invention also provides a method for preparing a self-heating battery comprising a roll-shaped inner core, comprising:
  • the positive electrode material, the separator, the negative electrode material and the separator are superimposed in sequence, wound, edge-sealed, and a roll-shaped inner core is obtained;
  • the graphene heating film is wrapped around the roll-shaped inner core, and the graphene heating film is fixed to obtain the graphene roll-shaped inner core;
  • Qualified self-heating battery semi-finished products are subjected to casing coding, formation, storage aging, OCV (Open Circuit Voltage, open circuit voltage) test and capacity classification to obtain self-heating battery products.
  • OCV Open Circuit Voltage, open circuit voltage
  • the preparation method of the self-heating battery including the roll-shaped inner core further includes: performing a full appearance inspection on the finished self-heating battery, spraying grade codes, grade scanning, packaging, and warehousing.
  • the positive electrode material of the roll-shaped inner core is prepared as follows:
  • the negative electrode material of the roll-shaped inner core is prepared as follows:
  • the graphene heating film of roll-shaped inner core is prepared as follows:
  • the preparation method of the graphene heating film also includes:
  • the present invention also provides a method for preparing a self-heating battery comprising a flaky inner core, comprising:
  • the separator, the positive electrode material, the separator and the negative electrode material are stacked in sequence, and flat-pressed to obtain the pretreated product;
  • the graphene heating film is wrapped around the flaky inner core, and the graphene heating film is fixed to obtain the graphene flaky inner core;
  • the self-heating battery semi-finished product is formed, volumetric and OCV tested, and the self-heating battery product is obtained.
  • the preparation method of the self-heating battery including the sheet-shaped inner core further includes: performing a full appearance inspection, packaging, and storage of the finished self-heating battery.
  • the positive electrode material of the sheet-shaped inner core is prepared as follows:
  • the negative electrode material of the sheet-shaped inner core is prepared as follows:
  • the graphene heating film of sheet-like inner core is prepared as follows:
  • the preparation method of graphene heating film also includes:
  • Heating is carried out inside the battery casing.
  • the distance between the heating body and the heating body is short, and heat transfer can be carried out in various ways (such as radiation, heat conduction, convection) and the heat transfer is sufficient. Therefore, the battery active material, such as the electrolyte, heats up quickly. It can quickly charge or discharge while heating without preheating, which is conducive to quickly increasing the capacity and discharge rate of the power battery, thereby fundamentally improving the low-temperature performance of the power battery and further improving the vehicle performance of the electric vehicle.
  • the heating space is small, the heating efficiency is high, and the heating energy consumption is low, which can greatly reduce non-power energy consumption, which is conducive to maintaining the optimal temperature required by the power battery for a long time.
  • the graphene heating film Since the graphene heating film has a temperature-limited heating characteristic, it can heat the battery with a limited temperature. Even if the battery management system fails, the power battery will not overheat due to heating, and the heating safety is good.
  • the structure is simple, which can greatly reduce the non-battery weight of the battery pack, and is conducive to improving the mass energy density of the battery pack.
  • FIG. 1 is a schematic structural diagram of a self-heating battery provided in Example 2 of the present invention.
  • Fig. 2 is a schematic diagram of the housing in Embodiment 2 of the present invention.
  • Fig. 3 is the graphene heating film structure schematic diagram that the embodiment of the present invention provides
  • Fig. 4 is a layered schematic diagram of a roll-shaped inner core in Example 2 of the present invention.
  • Fig. 5 is a schematic diagram of packaging of a wound cylindrical self-heating battery provided in Example 2 of the present invention.
  • Fig. 6 is a schematic diagram of the packaging of the laminated square self-heating battery provided by Embodiment 3 of the present invention.
  • Fig. 7 is a schematic structural view of the sheet-shaped inner core in Example 3 of the present invention.
  • a self-heating battery including a shell, an inner core and a cover, the shell and the cover cooperate to form a sealed cavity for placing the inner core, the self-heating battery also includes a graphene heating film wrapping the inner core, the graphene After the heating film is energized, it generates heat for heating the inner core.
  • the inner core of the self-heating battery may include a positive electrode material, a negative electrode material, and a separator. Electrolyte can exist in the gap between the positive electrode material, the negative electrode material and the separator in the inner core of the self-heating battery. After the graphene heating film is energized, it generates heat to heat the electrolyte in the inner core.
  • the graphene heating film includes a substrate, a first power supply line 111 , a second power supply line 112 , a conductive strip 113 and a graphene heating material 114 .
  • a graphene heating material 114 is coated on the substrate, and a conductive strip 113 is printed on the substrate, and the conductive strip 113 is in contact with the graphene heating material 114 .
  • Both the first power supply line 111 and the second power supply line 112 are connected to the conductive strip 113 .
  • printing the conductive strip on the substrate can be understood as printing the conductive strip directly on the substrate, that is, there is no other material between the conductive strip and the substrate, and the two are in direct contact, or the conductive strip is indirectly printed on the substrate. It is printed on the substrate, that is, the conductive strip is printed on the graphene heating material.
  • the contact between the conductive tape and the graphene heating material may be line contact or surface contact.
  • flexible support materials such as PET and PVC films can be used as the base material.
  • the graphene heating material may include water-based graphene oxide materials, carbon nanotubes, purified water, water-based modified resins, defoamers, and the like.
  • water-based graphene oxide materials may include water-based graphene oxide materials, carbon nanotubes, purified water, water-based modified resins, defoamers, and the like.
  • other graphene heating materials known in the art can also be used to form the self-heating battery provided by the present invention.
  • the graphene heating film further includes a graphene heating material covered on the base material, a conductive tape, and packaging materials for the first power supply line and the second power supply line, which are insulated and anti-corrosion packaged.
  • the graphene heating film wraps the inner core, the encapsulation material faces and is close to the inner core.
  • the encapsulation material can be the same as or different from the material of the base material, and the covering method can be film sticking or spraying.
  • the self-heating battery provided by the present invention when it is charged, the first power supply line and the second power supply line can be connected to the charging front-end 220V or 380V alternating current, so that the graphene heating film generates heat.
  • the first power supply line and the second power supply line can be respectively connected to the overall positive pole and negative pole of the vehicle system power supply, battery pack, and battery pack, so that the graphene heating film can generate heat.
  • the inner core of the self-heating battery may be a rolled inner core or a sheet inner core.
  • a wound cylindrical self-heating battery can be fabricated using a rolled core.
  • a laminated prismatic self-heating battery can be prepared using a sheet-like inner core.
  • the wound cylindrical self-heating battery and the laminated prismatic self-heating battery will be described in more detail below.
  • a wound cylindrical self-heating battery is provided on the basis of Embodiment 1, including a casing 100, a rolled battery 120 and a cover 130, which also includes graphite wrapped around the rolled inner core 120 ene heating film 110; the roll-shaped inner core 120 includes a positive electrode material 121, a separator 122 and a negative electrode material 123, and the positive electrode material 121, separator 122, negative electrode material 123 and separator 122 are stacked in sequence and wound into a spiral shape.
  • the roll-shaped inner core 120 is placed in the casing 100, the casing 100 is connected to the cover 130, and the gap between the casing 100, the positive electrode material 121, the diaphragm 122 and the negative electrode material 123 forms a first electrolyte tank 124 for Inject electrolyte.
  • the cover 130 is provided with a first wire hole 131 and a second wire hole 134 for the first power supply line 111 and the second power supply line 112 to pass through the cover 130 and extend to the cover 130 respectively.
  • a safety valve 132 is provided in the middle of the cover 130
  • a protruding positive electrode 133 is provided on the upper surface of the cover 130 .
  • the positive electrode material 121 is connected to the positive electrode ear, and the positive electrode ear is welded to the metal piece connected to the positive electrode 133; the negative electrode material 123 is connected to the negative electrode ear, and the negative electrode ear is formed by the bottom of the casing.
  • the negative electrode 102 is welded.
  • the shell 100 is provided with a shell neck slot 101 at the end near its opening, and the shell neck slot 101 forms a collar inwardly for supporting the cover 130 .
  • the upper surface of the collar contacts the sealing ring of the cover 130 and forms a seal by pressing.
  • the negative electrode material 123 may be 0.5-1.5 mm wider than the positive electrode material 121; the negative electrode material 123 may be 5-10 mm longer than the positive electrode material 121 to prevent lithium precipitation.
  • all separators are 0.5-1.0 mm wider than the negative electrode material and 1-2.0 mm longer than the negative electrode material.
  • the positive electrode material 121 and the negative electrode material 123 can be made into a substantially rectangular pole strip, and the rolled core 120 is formed by winding along the length direction of the positive electrode material 121 and the negative electrode material 123 . Therefore, the length of the positive electrode material 121 and the negative electrode material 123 can be understood as the size of a side substantially parallel to the winding direction of the roll-shaped inner core 120, and the width of the positive electrode material 121 and the negative electrode material 123 can be understood as being perpendicular to the roll-shaped inner core 120. The size of one side of the winding direction.
  • the length of the graphene heating film 110 is 3 to 10 mm shorter than the circumference of the roll-shaped inner core 120, preventing the overlapping of conductive bands and leakage short circuit;
  • the size is 0.5 ⁇ 2.0mm smaller, which is convenient for fixing the graphene heating film.
  • the graphene heating film 110 can be substantially rectangular, and when the graphene heating film 110 wraps the roll-shaped inner core 120, the length of the graphene heating film 110 is along the circumference of the roll-shaped inner core 120, and the graphene heating The width of the film 110 is along the height of the rolled core 120 .
  • the graphene heating film 110 can be fixed on the roll-shaped inner core 120 by adhesive tape.
  • the present invention also provides a method for preparing a wound cylindrical self-heating battery, which includes: stacking the positive electrode material 121, the separator 122, the negative electrode material 123 and the separator 122 in sequence, winding and sealing the edges to obtain a rolled inner core 120;
  • the graphene heating film 110 is wrapped around the roll-shaped inner core 120, and the graphene heating film 110 is fixed to obtain a graphene roll-shaped inner core;
  • the present invention also provides a preparation method for the positive electrode material 121 of the wound cylindrical self-heating battery, which includes the following steps:
  • materials such as aluminum foil can be used as the positive electrode substrate, and the positive electrode substrate can be used as a positive electrode current collector.
  • the present invention also provides a preparation method for the negative electrode material 123 of the wound cylindrical self-heating battery, which includes the following steps:
  • copper foil and the like can be used as the negative electrode substrate, and the negative electrode substrate can be used as a negative electrode current collector.
  • the present invention also provides a preparation method of the graphene heating film 110 of the wound cylindrical self-heating battery, which comprises the following steps:
  • a laminated square self-heating battery is provided on the basis of Embodiment 1: it includes a casing 200, a sheet-shaped inner core 220 and a cover 230, which also includes a wrapping sheet-shaped inner core 220.
  • the sheet-like inner core 220 includes diaphragm 222, positive electrode material 221, diaphragm 222, negative electrode material 223 stacked in sequence, the gap between the diaphragm 222, positive electrode material 221, diaphragm 222 and negative electrode material 223
  • a second electrolyte tank 224 is formed, an electrode cover 225 is arranged on the top of the sheet-shaped inner core 220, and a laminated positive electrode 231 and a laminated negative electrode 232 are arranged on the electrode cover, and the head end of the positive electrode material 221 is connected to the laminated positive electrode 231 , the end of the negative electrode material 223 is connected to the laminated negative electrode 232 , the positive electrode material 221 and the negative electrode material 223 are connected in series in sequence, the sheet-shaped inner core 220 is placed in the casing 200 , and the casing 200 is connected to the cover 230 .
  • the positive electrode material 221, the diaphragm 222, and the negative electrode material 223 are sheet-shaped, and are stacked together in the order described above.
  • the cover 230 is provided with a third wire hole 234 and a fourth wire hole 235 for the first power supply wire 111 and the second power supply wire 112 to pass through the cover 230 and extend to the outer cover.
  • the cover 230 is provided with a liquid injection hole 233 .
  • the present invention also provides a method for preparing a laminated square self-heating battery, which includes: sequentially stacking the separator 222, the positive electrode material 221, the separator 222 and the negative electrode material 223, and performing flat pressing to obtain a pretreated product;
  • the graphene heating film 110 is wrapped around the flaky inner core 220, and the graphene heating film 110 is fixed to obtain a graphene flaky inner core;
  • the present invention also provides a method for preparing the positive electrode material 221 of the laminated square self-heating battery, which includes the following steps:
  • the present invention also provides a method for preparing the negative electrode material 223 of the laminated square self-heating battery, which includes the following steps:
  • the graphene heating film of the laminated square self-heating battery can be obtained by the same preparation method as the graphene heating film of the wound cylindrical self-heating battery.
  • the self-heating battery provided by the present invention can realize fast charging or discharging without preheating after being placed at -20°C for a long time, and can achieve a high battery capacity retention rate and charge-discharge rate, thereby fundamentally improving the performance of the power battery.
  • Low temperature performance is also beneficial to simplify battery thermal management and increase the number of battery charge and discharge cycles.
  • a battery containing lithium iron phosphate after adding a graphene heating film to form a self-heating battery provided by the present invention, its initial capacity is 17.020Ah.
  • the battery was placed at -20°C for 16 hours, and then the graphene heating film was heated and charged and discharged. After testing, the battery discharge capacity was 16.777Ah, and the battery capacity retention rate reached 98.5%.

Abstract

The present invention relates to a self-heating battery and a preparation method therefor. The self-heating battery comprises a shell, a sealing cover, an inner core and a graphene heating film, wherein the inner core and the graphene heating film are placed in a sealing cavity, which is formed by the shell and the sealing cover fitting with each other; and the graphene heating film wraps the inner core, and the graphene heating film generates heat after being electrified, so as to heat the inner core. Heating is performed from inside a battery shell, such that the distance between a heating body and a heated body is shortened. Heat transfer can be performed in a plurality of ways (e.g. radiation, heat conduction and convection), and the heat transfer is sufficient. Therefore, an active material of a battery is quickly heated, and the battery can be quickly charged or discharged while being heated, without needing to be preheated.

Description

一种自热电池及其制备方法A kind of self-heating battery and its preparation method 技术领域technical field
本发明涉及动力电池领域,尤其涉及一种自热电池及其制备方法。The invention relates to the field of power batteries, in particular to a self-heating battery and a preparation method thereof.
背景技术Background technique
在提倡环保和节能的大环境下,新能源汽车发展迅速,电动汽车作为新能源汽车的主力得到了较快发展,动力电池及其电芯产业也有较快发展。随着动力电池的广泛应用,其低温性能缺陷逐步显现出来。在低温环境下,大部分电池,特别是常用的锂离子电池,均出现电池容量衰减、放电倍率下降、行车里程缩水的问题。有的锂离子电池甚至因为环境温度过低,出现锂离子析出为锂金属结晶,形成锂枝晶刺破隔膜,导致电池内部短路,酿成自燃或爆炸事故。因此,在低温环境下,动力电池使用或充电之前需要预先加热,即使是在使用过程中也需要加热控温,以保持动力电池的各项性能。Under the general environment of advocating environmental protection and energy saving, new energy vehicles are developing rapidly, electric vehicles, as the main force of new energy vehicles, have developed rapidly, and the power battery and battery cell industry has also developed rapidly. With the wide application of power batteries, their low-temperature performance defects are gradually emerging. In a low temperature environment, most batteries, especially the commonly used lithium-ion batteries, have the problems of battery capacity attenuation, discharge rate decrease, and driving mileage shrinkage. In some lithium-ion batteries, even because the ambient temperature is too low, lithium ions precipitate into lithium metal crystals, forming lithium dendrites to pierce the diaphragm, causing internal short circuits in the battery, leading to spontaneous combustion or explosion accidents. Therefore, in a low temperature environment, the power battery needs to be pre-heated before use or charging, and even during use, it needs to be heated and controlled to maintain the performance of the power battery.
目前,对电池所采用的加热方法全部是电池外加热,即在电池外壳外面对电池加热,或者,在电池包外面对电池包加热,或者是上述两种加热方法的组合。上述电池称之为外加热电池。外加热电池及其外加热方法的缺陷是,加热空间范围大,热辐射和热对流导热途径被电池外壳和电池包外壳阻挡,热量有效利用效率低,能耗高;真正需要加热的电池活性材料物质升温慢,电池内部和电池之间受热不均匀,动力电池的低温性能改善受影响。并且,因为加热路径长,不可控因素多,电池热管理难度大。At present, the heating methods used for the battery are all external heating of the battery, that is, heating the battery outside the battery casing, or heating the battery pack outside the battery pack, or a combination of the above two heating methods. The above-mentioned battery is called an externally heated battery. The disadvantages of the external heating battery and its external heating method are that the heating space range is large, the heat radiation and heat convection heat conduction paths are blocked by the battery casing and the battery pack casing, the effective use of heat is low, and the energy consumption is high; the battery active materials that really need to be heated The temperature of the substance rises slowly, the heating inside and between the batteries is uneven, and the improvement of the low-temperature performance of the power battery is affected. Moreover, because of the long heating path and many uncontrollable factors, battery thermal management is difficult.
发明内容Contents of the invention
为克服现有技术的不足,本发明提供一种采用内加热方式的自热电池。In order to overcome the deficiencies of the prior art, the present invention provides a self-heating battery adopting an internal heating method.
本发明第一方面提供了一种自热电池,包括:The first aspect of the present invention provides a self-heating battery, comprising:
外壳、封盖、内芯和石墨烯加热膜,其中,Shell, cover, inner core and graphene heating membrane, wherein,
所述内芯和所述石墨烯加热膜放置于所述外壳和所述封盖配合形成的封腔内,且The inner core and the graphene heating film are placed in the sealed cavity formed by the cooperation of the outer shell and the cover, and
所述石墨烯加热膜包裹所述内芯,所述石墨烯加热膜通电后发热用于给所述内芯加热。The graphene heating film wraps the inner core, and the graphene heating film generates heat for heating the inner core after being energized.
在本发明的一些实施方式中,所述石墨烯加热膜包括基材、石墨烯发热材料、导电带、第一供电线和第二供电线,所述石墨烯发热材料涂布于所述基材上,所述导电带印制于所述基材上且与所述石墨烯发热材料接触,所述第一供电线和所述第二供电线均与所述导电带连接。In some embodiments of the present invention, the graphene heating film includes a substrate, a graphene heating material, a conductive tape, a first power supply line and a second power supply line, and the graphene heating material is coated on the substrate Above, the conductive strip is printed on the substrate and is in contact with the graphene heating material, and both the first power supply line and the second power supply line are connected to the conductive strip.
在本发明的一些实施方式中,所述石墨烯加热膜还包括覆盖于所述基材上的石墨烯发热材料、导电带、第一供电线和第二供电线的封装材料。In some embodiments of the present invention, the graphene heating film further includes a graphene heating material covered on the substrate, a conductive strip, and an encapsulation material for the first power supply line and the second power supply line.
在本发明的一些实施方式中,自热电池的内芯是卷状内芯。In some embodiments of the invention, the inner core of the self-heating battery is a rolled inner core.
在本发明的一些实施方式中,所述卷状内芯包括依次叠加且卷绕成涡状的正极材料、隔膜、负极材料和隔膜,所述外壳、正极材料、隔膜、负极材料之间的间隙形成第一电解液槽,用于注入电解液;In some embodiments of the present invention, the roll-shaped inner core includes a positive electrode material, a separator, a negative electrode material, and a separator that are sequentially stacked and wound into a spiral shape, and the gap between the shell, the positive electrode material, the separator, and the negative electrode material is forming a first electrolyte tank for injecting electrolyte;
所述封盖上开设有第一线孔和第二线孔,分别用于所述第一供电线和所述第二供电线穿出所述封盖并延伸至所述封盖外部,所述封盖上表面设有凸起的正极;The cover is provided with a first wire hole and a second wire hole, which are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to the outside of the cover. A raised positive electrode is provided on the upper surface of the cover;
所述正极材料与正极耳连接,所述正极耳与连接所述正极的金属件焊接;所述负极材料与负极耳连接,所述负极耳与负极焊接。The positive electrode material is connected to the positive electrode ear, and the positive electrode ear is welded to the metal piece connected to the positive electrode; the negative electrode material is connected to the negative electrode ear, and the negative electrode ear is welded to the negative electrode.
在本发明的一些实施方式中,所述封盖上的中部设置有安全阀,用于电池非正常高温所产生气体的泄压,避免发生爆炸。In some embodiments of the present invention, a safety valve is provided in the middle of the cover to release the pressure of the gas generated by the abnormally high temperature of the battery to avoid explosion.
在本发明的一些实施方式中,外壳靠近其开口处的端部设置有外壳颈槽,所述外壳颈槽向内形成颈圈,用于托住所述封盖。In some embodiments of the present invention, the end of the shell near the opening is provided with a shell neck slot, and the shell neck slot forms a collar inwardly for supporting the cover.
在本发明的一些实施方式中,所述负极材料比正极材料宽0.5~1.5mm;所述负极材料比正极材料长5~10mm,防止析锂。In some embodiments of the present invention, the negative electrode material is 0.5-1.5 mm wider than the positive electrode material; the negative electrode material is 5-10 mm longer than the positive electrode material to prevent lithium precipitation.
在本发明的一些实施方式中,所述隔膜必须将正极材料和负极材料完全隔开,隔膜宽度通常比负极材料要宽0.5~1.0mm,隔膜长度通常比负极材料 要长1~2.0mm,防止正极材料和负极材料接触短路。In some embodiments of the present invention, the separator must completely separate the positive electrode material from the negative electrode material. The width of the separator is usually 0.5-1.0 mm wider than that of the negative electrode material, and the length of the separator is usually 1-2.0 mm longer than that of the negative electrode material. The positive electrode material and the negative electrode material are contacted and short-circuited.
在本发明的一些实施方式中,石墨烯加热膜的长度尺寸比卷状内芯的周长尺寸小3~10mm,防止导电带重叠而漏电短路;石墨烯加热膜的宽度尺寸比卷状内芯的高度尺寸小0.5~2.0mm,便于固定石墨烯加热膜。In some embodiments of the present invention, the length dimension of the graphene heating film is 3-10mm smaller than the perimeter dimension of the roll-shaped inner core, so as to prevent the overlapping of conductive bands and leakage short circuit; the width dimension of the graphene heating film is smaller than that of the roll-shaped inner core. The height dimension is 0.5-2.0mm smaller, which is convenient for fixing the graphene heating film.
在本发明的一些实施方式中,内芯是片状内芯。In some embodiments of the invention, the inner core is a sheet-like inner core.
在本发明的一些实施方式中,所述片状内芯包括依次叠加的隔膜、正极材料、隔膜和负极材料,所述正极材料、隔膜、负极材料、壳体之间的间隙形成第二电解液槽,所述片状内芯上部设置有电极盖,所述电极盖上设置有叠片正极和叠片负极,所述正极材料的首端连接至所述叠片正极,所述负极材料的末端连接至所述叠片负极,所述正极材料与负极材料依次串联;In some embodiments of the present invention, the sheet-shaped inner core includes sequentially stacked separators, positive electrode materials, separators, and negative electrode materials, and the gap between the positive electrode material, separator, negative electrode material, and casing forms the second electrolyte groove, the upper part of the sheet-shaped inner core is provided with an electrode cover, and the electrode cover is provided with a laminated positive electrode and a laminated negative electrode, the head end of the positive electrode material is connected to the laminated positive electrode, and the end of the negative electrode material Connected to the laminated negative electrode, the positive electrode material and the negative electrode material are connected in series in sequence;
所述封盖开设有第三线孔、第四线孔和注液孔,所述第三线孔和第四线孔分别用于第一供电线和第二供电线穿出所述封盖并延伸至所述封盖外部,所述注液孔用于向壳体内注入电解液。The cover is provided with a third wire hole, a fourth wire hole and a liquid injection hole, and the third wire hole and the fourth wire hole are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to Outside the cover, the liquid injection hole is used to inject electrolyte into the housing.
本发明还提供一种包含卷状内芯的自热电池的制备方法,包括:The present invention also provides a method for preparing a self-heating battery comprising a roll-shaped inner core, comprising:
将正极材料、隔膜、负极材料和隔膜依次叠加,进行卷绕,封边,制得卷状内芯;The positive electrode material, the separator, the negative electrode material and the separator are superimposed in sequence, wound, edge-sealed, and a roll-shaped inner core is obtained;
将石墨烯加热膜包裹所述卷状内芯,固定所述石墨烯加热膜,制得石墨烯卷状内芯;The graphene heating film is wrapped around the roll-shaped inner core, and the graphene heating film is fixed to obtain the graphene roll-shaped inner core;
将所述石墨烯卷状内芯置于外壳内,点焊负极后进行短路检查;Place the graphene roll-shaped inner core in the shell, and carry out short-circuit inspection after spot welding the negative electrode;
将装有石墨烯卷状内芯的外壳进行烘烤,然后往外壳内注入电解液;Bake the shell with the graphene roll-shaped inner core, and then inject electrolyte into the shell;
引第一供电线和第二供电线穿过封盖上的第一线孔和第二线孔,然后点焊正极;Lead the first power supply line and the second power supply line through the first line hole and the second line hole on the cover, and then spot weld the positive electrode;
对第一线孔和第二线孔进行绝缘密封,压盖封口处理,制得自热电池半成品;Insulate and seal the first wire hole and the second wire hole, and seal the gland to make a semi-finished product of the self-heating battery;
将自热电池半成品进行清洗、干燥、检测自热电池半成品的对齐度;Clean and dry the semi-finished self-heating battery, and check the alignment of the semi-finished self-heating battery;
对合格的自热电池半成品进行壳体喷码、化成、储存老化、OCV(Open Circuit Voltage,开路电压)测试以及分容,制得自热电池成品。Qualified self-heating battery semi-finished products are subjected to casing coding, formation, storage aging, OCV (Open Circuit Voltage, open circuit voltage) test and capacity classification to obtain self-heating battery products.
在本发明的一些实施方式中,包含卷状内芯的自热电池的制备方法还包括:对自热电池成品进行外观全检,喷等级码、等级扫描、包装、入库。In some embodiments of the present invention, the preparation method of the self-heating battery including the roll-shaped inner core further includes: performing a full appearance inspection on the finished self-heating battery, spraying grade codes, grade scanning, packaging, and warehousing.
在本发明的一些实施方式中,卷状内芯的正极材料按如下方法制备得到:In some embodiments of the present invention, the positive electrode material of the roll-shaped inner core is prepared as follows:
S111,将包含正极活性材料的正极物质进行匀浆,然后涂布在正极基材上;S111, homogenizing the positive electrode material containing the positive electrode active material, and then coating it on the positive electrode substrate;
S112,将涂布有正极物质的正极基材进行碾压后分切成正极带;S112, cutting the positive electrode substrate coated with the positive electrode material into positive electrode strips after rolling;
S113,将所述正极带进行烘烤,对烘烤后的正极带焊接极耳;S113, baking the positive electrode strip, and welding tabs to the baked positive electrode strip;
S114,对极耳与正极带连接部涂覆保护胶,得到正极材料。S114, coating a protective glue on the connecting portion of the tab and the positive electrode strip to obtain the positive electrode material.
在本发明的一些实施方式中,卷状内芯的负极材料按如下方法制备得到:In some embodiments of the present invention, the negative electrode material of the roll-shaped inner core is prepared as follows:
S121,将包含负极活性材料的负极物质进行匀浆,然后涂布在负极基材上;S121, homogenizing the negative electrode material containing the negative electrode active material, and then coating it on the negative electrode substrate;
S122,将涂布有负极物质的所述负极基材进行碾压后分切成负极带;S122, cutting the negative electrode substrate coated with the negative electrode material into negative electrode strips after rolling;
S123,将所述负极带进行烘烤,对烘烤后的负极带焊接极耳;S123, baking the negative electrode strip, and welding tabs to the baked negative electrode strip;
S124,对极耳与负极带连接部涂覆保护胶,得到负极材料。S124, coating a protective glue on the connecting part of the tab and the negative electrode strip to obtain the negative electrode material.
在本发明的一些实施方式中,卷状内芯的石墨烯加热膜按如下方法制备得到:In some embodiments of the present invention, the graphene heating film of roll-shaped inner core is prepared as follows:
S131,将石墨烯电热材料进行匀浆,然后涂布在基材上;S131, homogenizing the graphene electrothermal material, and then coating it on the substrate;
S132,在涂覆有石墨烯电热材料的基材上印制银浆导电带,得到半成品加热膜;S132, printing silver paste conductive tape on the substrate coated with graphene electrothermal material to obtain a semi-finished heating film;
S133,将所述半成品加热膜进行切片;S133, slicing the semi-finished heating film;
S134,对切片好的半成品加热膜焊接第一供电线和第二供电线。S134, welding the first power supply line and the second power supply line to the sliced semi-finished heating film.
在本发明的一些实施方式中,所述石墨烯加热膜的制备方法还包括:In some embodiments of the present invention, the preparation method of the graphene heating film also includes:
S135,对焊接第一供电线和第二供电线后的半成品加热膜覆盖封装材料, 进行绝缘防腐蚀封装,得到石墨烯加热膜。S135, covering the packaging material with the semi-finished heating film after welding the first power supply line and the second power supply line, performing insulation and anti-corrosion packaging, and obtaining a graphene heating film.
本发明还提供一种包含片状内芯的自热电池的制备方法,包括:The present invention also provides a method for preparing a self-heating battery comprising a flaky inner core, comprising:
将隔膜、正极材料、隔膜和负极材料依次叠加,进行平压,得到预处理品;The separator, the positive electrode material, the separator and the negative electrode material are stacked in sequence, and flat-pressed to obtain the pretreated product;
对预处理品焊接极耳,封边、贴胶处理得到片状内芯;Weld the lugs of the pretreated products, seal the edges, and apply glue to obtain the flaky inner core;
将石墨烯加热膜包裹所述片状内芯,固定所述石墨烯加热膜,制得石墨烯片状内芯;The graphene heating film is wrapped around the flaky inner core, and the graphene heating film is fixed to obtain the graphene flaky inner core;
将所述石墨烯片状内芯置入外壳内;Putting the graphene flake inner core into the shell;
引第一供电线和第二供电线穿过封盖上的第三线孔和第四线孔;Leading the first power supply line and the second power supply line through the third line hole and the fourth line hole on the cover;
对第三线孔和第四线孔进行绝缘密封,压盖封口处理,制得中间品;Insulate and seal the third wire hole and the fourth wire hole, and seal the gland to obtain an intermediate product;
通过注液孔往中间品内注入电解液;Inject the electrolyte into the intermediate product through the liquid injection hole;
预化、抽气封注液孔,制得自热电池半成品;Preheating and pumping to seal the liquid injection hole to produce a self-heating battery semi-finished product;
对自热电池半成品进行化成、分容及OCV测试,制得自热电池成品。The self-heating battery semi-finished product is formed, volumetric and OCV tested, and the self-heating battery product is obtained.
在本发明的一些实施方式中,包含片状内芯的自热电池的制备方法还包括:对自热电池成品进行外观全检、包装、入库。In some embodiments of the present invention, the preparation method of the self-heating battery including the sheet-shaped inner core further includes: performing a full appearance inspection, packaging, and storage of the finished self-heating battery.
在本发明的一些实施方式中,片状内芯的正极材料按如下方法制备得到:In some embodiments of the present invention, the positive electrode material of the sheet-shaped inner core is prepared as follows:
S211,将包含正极活性材料的正极物质进行匀浆,然后涂布在正极基材上;S211, homogenizing the positive electrode material containing the positive electrode active material, and then coating it on the positive electrode substrate;
S212,将涂布有正极物质的正极基材分切成正极带;S212, cutting the positive electrode substrate coated with the positive electrode material into positive electrode strips;
S213,将所述正极带进行连续辊压;S213, performing continuous rolling on the positive electrode belt;
S214,将辊压后的正极带进行模切,焊接极耳,对极耳与正极带连接部涂覆保护胶,得到正极材料。S214 , die-cutting the rolled positive electrode strip, welding the tabs, and coating a protective glue on the connection between the tabs and the positive electrode strip to obtain a positive electrode material.
在本发明的一些实施方式中,片状内芯的负极材料按如下方法制备得到:In some embodiments of the present invention, the negative electrode material of the sheet-shaped inner core is prepared as follows:
S221,将包含负极活性材料的负极物质进行匀浆,然后涂布在负极基材上;S221, homogenizing the negative electrode material containing the negative electrode active material, and then coating it on the negative electrode substrate;
S222,将涂布有负极物质的负极基材分切成负极带;S222, cutting the negative electrode substrate coated with the negative electrode material into negative electrode strips;
S223,将所述负极带进行连续辊压;S223, performing continuous rolling on the negative electrode belt;
S224,将辊压后的负极带进行模切,焊接极耳,对极耳与负极带连接部涂覆保护胶,得到负极材料负极材料。S224 , die-cutting the rolled negative electrode strip, welding the tabs, and coating a protective glue on the connection between the tabs and the negative electrode strip to obtain the negative electrode material.
在本发明的一些实施方式中,片状内芯的石墨烯加热膜按如下方法制备得到:In some embodiments of the present invention, the graphene heating film of sheet-like inner core is prepared as follows:
S231,将石墨烯电热材料进行匀浆,然后涂布在基材上;S231, homogenizing the graphene electrothermal material, and then coating it on the substrate;
S232,在涂布有石墨烯电热材料的基材上印制银浆导电带,得到半成品加热膜;S232, printing silver paste conductive tape on the substrate coated with graphene electrothermal material to obtain a semi-finished heating film;
S233,将所述半成品加热膜进行切片;S233, slicing the semi-finished heating film;
S234,对切片好的半成品加热膜焊接第一供电线和第二供电线。S234, welding the first power supply line and the second power supply line to the sliced semi-finished heating film.
在本发明的一些实施方式中,石墨烯加热膜的制备方法还包括:In some embodiments of the present invention, the preparation method of graphene heating film also includes:
S235,对焊接第一供电线和第二供电线后的半成品加热膜覆盖封装材料,进行绝缘防腐蚀封装,得到石墨烯加热膜。S235, covering the packaging material with the semi-finished heating film after welding the first power supply line and the second power supply line, and performing insulation and anti-corrosion packaging to obtain a graphene heating film.
本发明的技术方案具有以下优点:The technical solution of the present invention has the following advantages:
1.在电池外壳内部进行加热,发热体与受热体之间距离短,可以通过多种方式传热(例如辐射、热传导、对流)且传热充分,因此电池活性材料,例如电解液升温快,无需预热即可以在加热同时快速充电或放电,有利于快速提高动力电池容量和放电倍率,从而根本改善动力电池的低温性能,进一步提高电动汽车的整车性能。1. Heating is carried out inside the battery casing. The distance between the heating body and the heating body is short, and heat transfer can be carried out in various ways (such as radiation, heat conduction, convection) and the heat transfer is sufficient. Therefore, the battery active material, such as the electrolyte, heats up quickly. It can quickly charge or discharge while heating without preheating, which is conducive to quickly increasing the capacity and discharge rate of the power battery, thereby fundamentally improving the low-temperature performance of the power battery and further improving the vehicle performance of the electric vehicle.
2.由于在电池外壳内部进行加热,加热空间小,加热效率高,加热能耗低,可大幅度降低非动力能耗,有利于长期维持动力电池所需最佳温度。2. Because the heating is carried out inside the battery shell, the heating space is small, the heating efficiency is high, and the heating energy consumption is low, which can greatly reduce non-power energy consumption, which is conducive to maintaining the optimal temperature required by the power battery for a long time.
3.由于石墨烯加热膜具有限温加热特性,可以对电池限温加热,即使电池管理系统出现故障,动力电池也不会因为加热而产生过热现象,加热安全性 好。3. Since the graphene heating film has a temperature-limited heating characteristic, it can heat the battery with a limited temperature. Even if the battery management system fails, the power battery will not overheat due to heating, and the heating safety is good.
4.结构简单,可大幅降低电池包的非电池重量,有利于提高电池包的质量能量密度。4. The structure is simple, which can greatly reduce the non-battery weight of the battery pack, and is conducive to improving the mass energy density of the battery pack.
附图说明Description of drawings
图1为本发明实施例2提供的自热电池的结构示意图;FIG. 1 is a schematic structural diagram of a self-heating battery provided in Example 2 of the present invention;
图2为本发明实施例2中的外壳示意图;Fig. 2 is a schematic diagram of the housing in Embodiment 2 of the present invention;
图3为本发明实施例提供的石墨烯加热膜结构示意图;Fig. 3 is the graphene heating film structure schematic diagram that the embodiment of the present invention provides;
图4为本发明实施例2中卷状内芯的分层示意图;Fig. 4 is a layered schematic diagram of a roll-shaped inner core in Example 2 of the present invention;
图5为本发明实施例2提供的卷绕式圆柱自热电池的封装示意图;Fig. 5 is a schematic diagram of packaging of a wound cylindrical self-heating battery provided in Example 2 of the present invention;
图6为本发明实施例3提供的叠片式方形自热电池的封装示意图;Fig. 6 is a schematic diagram of the packaging of the laminated square self-heating battery provided by Embodiment 3 of the present invention;
图7为本发明实施例3中片状内芯的结构示意图。Fig. 7 is a schematic structural view of the sheet-shaped inner core in Example 3 of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
一种自热电池,包括外壳、内芯和封盖,外壳和封盖配合形成一个用于放置内芯的封腔,该自热电池还包括包裹该内芯的石墨烯加热膜,该石墨烯加热膜通电后发热用于给所述内芯加热。A self-heating battery, including a shell, an inner core and a cover, the shell and the cover cooperate to form a sealed cavity for placing the inner core, the self-heating battery also includes a graphene heating film wrapping the inner core, the graphene After the heating film is energized, it generates heat for heating the inner core.
在本发明中,自热电池的内芯可以包括正极材料、负极材料以及隔膜。在自热电池内芯的正极材料、负极材料以及隔膜之间的间隙,可以存在电解液。石墨烯加热膜通电后发热可以给内芯的电解液加热。In the present invention, the inner core of the self-heating battery may include a positive electrode material, a negative electrode material, and a separator. Electrolyte can exist in the gap between the positive electrode material, the negative electrode material and the separator in the inner core of the self-heating battery. After the graphene heating film is energized, it generates heat to heat the electrolyte in the inner core.
在本实施例中,如图3所示,石墨烯加热膜包括基材、第一供电线111、 第二供电线112、导电带113和石墨烯发热材料114。基材上涂布有石墨烯发热材料114,所述基材印制有导电带113,该导电带113与石墨烯发热材料114接触。第一供电线111和第二供电线112均与导电带113连接。In this embodiment, as shown in FIG. 3 , the graphene heating film includes a substrate, a first power supply line 111 , a second power supply line 112 , a conductive strip 113 and a graphene heating material 114 . A graphene heating material 114 is coated on the substrate, and a conductive strip 113 is printed on the substrate, and the conductive strip 113 is in contact with the graphene heating material 114 . Both the first power supply line 111 and the second power supply line 112 are connected to the conductive strip 113 .
在本发明中,在基材上印制导电带可以理解为将导电带直接印制在基材上,即导电带和基材之间不存在其他材料,二者直接接触,或者将导电带间接地印制在基材上,即导电带印制在石墨烯发热材料上。In the present invention, printing the conductive strip on the substrate can be understood as printing the conductive strip directly on the substrate, that is, there is no other material between the conductive strip and the substrate, and the two are in direct contact, or the conductive strip is indirectly printed on the substrate. It is printed on the substrate, that is, the conductive strip is printed on the graphene heating material.
在本发明中,导电带与石墨烯发热材料接触可以是线接触,也可以是面接触。In the present invention, the contact between the conductive tape and the graphene heating material may be line contact or surface contact.
在本发明中,基材可以采用PET、PVC薄膜等柔性支撑材料。In the present invention, flexible support materials such as PET and PVC films can be used as the base material.
在本发明中,石墨烯发热材料可以包括水性氧化石墨烯材料、碳纳米管、纯净水、水性改性树脂及消泡剂等。当然,可以理解的是,也可以采用本领域已知的其他石墨烯发热材料来形成本发明提供的自热电池。In the present invention, the graphene heating material may include water-based graphene oxide materials, carbon nanotubes, purified water, water-based modified resins, defoamers, and the like. Of course, it can be understood that other graphene heating materials known in the art can also be used to form the self-heating battery provided by the present invention.
在本实施例中,石墨烯加热膜还包括覆盖于基材上的石墨烯发热材料、导电带、第一供电线和第二供电线的封装材料,对其进行绝缘防腐蚀封装。当石墨烯加热膜包裹内芯时,封装材料面向且贴近于内芯。In this embodiment, the graphene heating film further includes a graphene heating material covered on the base material, a conductive tape, and packaging materials for the first power supply line and the second power supply line, which are insulated and anti-corrosion packaged. When the graphene heating film wraps the inner core, the encapsulation material faces and is close to the inner core.
在本发明中,封装材料可以与基材的材质相同,也可以不同,覆盖方法可以是薄膜粘贴覆盖,也可以是喷涂覆盖。In the present invention, the encapsulation material can be the same as or different from the material of the base material, and the covering method can be film sticking or spraying.
本发明提供的自热电池,当对其进行充电时,第一供电线和第二供电线可以接充电前端220V或380V交流电,以使石墨烯加热膜发热。当电电池放电时,第一供电线和第二供电线可以分别可接整车系统电源、电池包、电池组的总正极和负极,以使石墨烯加热膜发热。The self-heating battery provided by the present invention, when it is charged, the first power supply line and the second power supply line can be connected to the charging front-end 220V or 380V alternating current, so that the graphene heating film generates heat. When the electric battery is discharged, the first power supply line and the second power supply line can be respectively connected to the overall positive pole and negative pole of the vehicle system power supply, battery pack, and battery pack, so that the graphene heating film can generate heat.
在本实施例中,自热电池的内芯可以是卷状内芯或片状内芯。使用卷状内芯可以制备出卷绕式圆柱自热电池。使用片状内芯可以制备出叠片式方形自热电池。In this embodiment, the inner core of the self-heating battery may be a rolled inner core or a sheet inner core. A wound cylindrical self-heating battery can be fabricated using a rolled core. A laminated prismatic self-heating battery can be prepared using a sheet-like inner core.
以下将对卷绕式圆柱自热电池和叠片式方形自热电池进行更加详细的说 明。The wound cylindrical self-heating battery and the laminated prismatic self-heating battery will be described in more detail below.
实施例2Example 2
参阅图1-图5,在实施例1基础上提供一种卷绕式圆柱自热电池,包括外壳100、卷状电120和封盖130,其中还包括包裹所述卷状内芯120的石墨烯加热膜110;所述卷状内芯120包括正极材料121、隔膜122和负极材料123,所述正极材料121、隔膜122、负极材料123和隔膜122依次叠加,卷绕成涡状,所述卷状内芯120置于外壳100内,所述外壳100与封盖130连接,所述外壳100、正极材料121、隔膜122及负极材料123之间的间隙形成第一电解液槽124,用于注入电解液。Referring to Fig. 1-Fig. 5, a wound cylindrical self-heating battery is provided on the basis of Embodiment 1, including a casing 100, a rolled battery 120 and a cover 130, which also includes graphite wrapped around the rolled inner core 120 ene heating film 110; the roll-shaped inner core 120 includes a positive electrode material 121, a separator 122 and a negative electrode material 123, and the positive electrode material 121, separator 122, negative electrode material 123 and separator 122 are stacked in sequence and wound into a spiral shape. The roll-shaped inner core 120 is placed in the casing 100, the casing 100 is connected to the cover 130, and the gap between the casing 100, the positive electrode material 121, the diaphragm 122 and the negative electrode material 123 forms a first electrolyte tank 124 for Inject electrolyte.
在本实施例中,所述封盖130上开设有第一线孔131和第二线孔134,分别用于第一供电线111和第二供电线112穿出所述封盖130并延伸至封盖130外部,所述封盖130中部设置有安全阀132,所述封盖130上表面设有凸起的正极133。In this embodiment, the cover 130 is provided with a first wire hole 131 and a second wire hole 134 for the first power supply line 111 and the second power supply line 112 to pass through the cover 130 and extend to the cover 130 respectively. Outside the cover 130 , a safety valve 132 is provided in the middle of the cover 130 , and a protruding positive electrode 133 is provided on the upper surface of the cover 130 .
在本实施例中,所述正极材料121与正极耳连接,所述正极耳与连接正极133的金属件焊接;所述负极材料123与负极耳连接,所述负极耳与由壳体的底部形成的负极102焊接。In this embodiment, the positive electrode material 121 is connected to the positive electrode ear, and the positive electrode ear is welded to the metal piece connected to the positive electrode 133; the negative electrode material 123 is connected to the negative electrode ear, and the negative electrode ear is formed by the bottom of the casing. The negative electrode 102 is welded.
在本实施例中,外壳100靠近其开口处端部设置有外壳颈槽101,所述外壳颈槽101向内形成颈圈,用于托住封盖130。在将外壳与封盖密封时,颈圈的上表面与封盖130的密封圈接触,并通过挤压形成密封。In this embodiment, the shell 100 is provided with a shell neck slot 101 at the end near its opening, and the shell neck slot 101 forms a collar inwardly for supporting the cover 130 . When sealing the housing with the cover, the upper surface of the collar contacts the sealing ring of the cover 130 and forms a seal by pressing.
在本实施例中,所述负极材料123可以比正极材料121宽0.5~1.5mm;所述负极材料123可以比正极材料121长5~10mm,以防止析锂产生。In this embodiment, the negative electrode material 123 may be 0.5-1.5 mm wider than the positive electrode material 121; the negative electrode material 123 may be 5-10 mm longer than the positive electrode material 121 to prevent lithium precipitation.
在本实施例中,所有的隔膜都比所述负极材料宽0.5~1.0mm,比负极材料长1~2.0mm。In this embodiment, all separators are 0.5-1.0 mm wider than the negative electrode material and 1-2.0 mm longer than the negative electrode material.
在本发明中,正极材料121和负极材料123可以制成基本为矩形的极带,并通过沿着正极材料121和负极材料123的长度方向卷绕而形成卷状内芯120。 因此,正极材料121和负极材料123的长可以理解为与卷状内芯120的卷绕方向基本平行的一边的尺寸,正极材料121和负极材料123的宽可以理解为垂直于卷状内芯120的卷绕方向的一边的尺寸。In the present invention, the positive electrode material 121 and the negative electrode material 123 can be made into a substantially rectangular pole strip, and the rolled core 120 is formed by winding along the length direction of the positive electrode material 121 and the negative electrode material 123 . Therefore, the length of the positive electrode material 121 and the negative electrode material 123 can be understood as the size of a side substantially parallel to the winding direction of the roll-shaped inner core 120, and the width of the positive electrode material 121 and the negative electrode material 123 can be understood as being perpendicular to the roll-shaped inner core 120. The size of one side of the winding direction.
在本实施例中,石墨烯加热膜110的长比卷状内芯120的周长小3~10mm,防止导电带重叠漏电短路;石墨烯加热膜110的宽度尺寸比卷状内芯120的高度尺寸小0.5~2.0mm,便于固定石墨烯加热膜。In this embodiment, the length of the graphene heating film 110 is 3 to 10 mm shorter than the circumference of the roll-shaped inner core 120, preventing the overlapping of conductive bands and leakage short circuit; The size is 0.5~2.0mm smaller, which is convenient for fixing the graphene heating film.
在本发明中,石墨烯加热膜110可以基本为矩形,当石墨烯加热膜110包裹卷状内芯120时,石墨烯加热膜110的长沿着卷状内芯120的周长,石墨烯加热膜110的宽沿着卷状内芯120的高度。In the present invention, the graphene heating film 110 can be substantially rectangular, and when the graphene heating film 110 wraps the roll-shaped inner core 120, the length of the graphene heating film 110 is along the circumference of the roll-shaped inner core 120, and the graphene heating The width of the film 110 is along the height of the rolled core 120 .
在本发明中,石墨烯加热膜110可以通过胶带粘贴的方式固定于卷状内芯120上。In the present invention, the graphene heating film 110 can be fixed on the roll-shaped inner core 120 by adhesive tape.
本发明还提供一种制备卷绕式圆柱自热电池的方法,其中包括:将正极材料121、隔膜122、负极材料123和隔膜122依次叠加,进行卷绕,封边,制得卷状内芯120;The present invention also provides a method for preparing a wound cylindrical self-heating battery, which includes: stacking the positive electrode material 121, the separator 122, the negative electrode material 123 and the separator 122 in sequence, winding and sealing the edges to obtain a rolled inner core 120;
将石墨烯加热膜110包裹所述卷状内芯120,固定所述石墨烯加热膜110,制得石墨烯卷状内芯;The graphene heating film 110 is wrapped around the roll-shaped inner core 120, and the graphene heating film 110 is fixed to obtain a graphene roll-shaped inner core;
将所述石墨烯卷状内芯置入外壳100内,点焊负极102后进行短路检查;Put the graphene roll-shaped inner core into the shell 100, and conduct a short-circuit inspection after spot welding the negative electrode 102;
将装有石墨烯卷状内芯的外壳100进行烘烤,然后往外壳100内注入电解液;Bake the shell 100 with the graphene rolled inner core, and then inject electrolyte into the shell 100;
引第一供电线111和第二供电线112穿过封盖130上的第一线孔131和第二线孔134,然后点焊正极133;Lead the first power supply line 111 and the second power supply line 112 through the first line hole 131 and the second line hole 134 on the cover 130, and then spot weld the positive electrode 133;
对第一线孔131和第二线孔134进行绝缘密封,压盖封口处理,制得自热电池半成品;Insulating and sealing the first wire hole 131 and the second wire hole 134, and sealing them with a gland to obtain a semi-finished product of the self-heating battery;
将自热电池半成品进行清洗、干燥,检测自热电池半成品的对齐度;Clean and dry the semi-finished self-heating battery, and check the alignment of the semi-finished self-heating battery;
对合格的自热电池半成品进行壳体喷码、化成、储存老化、OCV测试以 及分容,制得自热电池成品;Carry out casing coding, formation, storage aging, OCV test and capacity separation on qualified self-heating battery semi-finished products to obtain self-heating battery products;
对自热电池成品进行外观全检,喷等级码、等级扫描、包装、入库。Perform a full appearance inspection of the finished self-heating battery, spray grade code, grade scan, pack, and put into storage.
本发明还提供了卷绕式圆柱自热电池的正极材料121的制备方法,其包括如下步骤:The present invention also provides a preparation method for the positive electrode material 121 of the wound cylindrical self-heating battery, which includes the following steps:
S111,将包含正极活性材料的正极物质匀浆,然后涂布在正极基材上;S111, homogenizing the positive electrode material containing the positive electrode active material, and then coating it on the positive electrode substrate;
S112,将涂布有正极物质的正极基材进行碾压后分切成正极带;S112, cutting the positive electrode substrate coated with the positive electrode material into positive electrode strips after rolling;
S113,将所述正极带进行烘烤,对烘烤后的正极带焊接极耳;S113, baking the positive electrode strip, and welding tabs to the baked positive electrode strip;
S114,对极耳与正极带连接部涂覆保护胶,得到正极材料121。S114 , coating a protective glue on the connecting portion of the tab and the positive electrode strip to obtain the positive electrode material 121 .
在本发明中,正极基材可以采用铝箔等材料,正极基材可以用作正极集流体。In the present invention, materials such as aluminum foil can be used as the positive electrode substrate, and the positive electrode substrate can be used as a positive electrode current collector.
本发明还提供了卷绕式圆柱自热电池的负极材料123的制备方法,其包括如下步骤:The present invention also provides a preparation method for the negative electrode material 123 of the wound cylindrical self-heating battery, which includes the following steps:
S121,将包含负极活性材料的负极物质匀浆,然后涂布在负极基材上;S121, homogenizing the negative electrode material containing the negative electrode active material, and then coating it on the negative electrode substrate;
S122,将涂布有负极物质的负极基材进行碾压后分切成负极带;S122, cutting the negative electrode substrate coated with the negative electrode material into negative electrode strips after rolling;
S123,将所述负极带进行烘烤,对烘烤后的负极带焊接极耳;S123, baking the negative electrode strip, and welding tabs to the baked negative electrode strip;
S124,对极耳与负极带连接部涂覆保护胶,得到负极材料123。S124 , coating a protective glue on the connecting portion of the tab and the negative electrode belt to obtain the negative electrode material 123 .
在本发明中,负极基材可以采用铜箔等,负极基材可以用作负极集流体。In the present invention, copper foil and the like can be used as the negative electrode substrate, and the negative electrode substrate can be used as a negative electrode current collector.
本发明还提供了卷绕式圆柱自热电池的石墨烯加热膜110的制备方法,其包括如下步骤:The present invention also provides a preparation method of the graphene heating film 110 of the wound cylindrical self-heating battery, which comprises the following steps:
S131,将石墨烯电热材料进行匀浆,然后涂布在基材上;S131, homogenizing the graphene electrothermal material, and then coating it on the substrate;
S132,在涂布有石墨烯电热材料的基材上印制银浆导电带,得到半成品加热膜;S132, printing silver paste conductive tape on the base material coated with graphene electrothermal material to obtain a semi-finished heating film;
S133,将所述半成品加热膜进行切片;S133, slicing the semi-finished heating film;
S134,对切片好的半成品加热膜焊接供电线;S134, welding the power supply line to the sliced semi-finished product heating film;
S135,对焊接供电线后的半成品加热膜用封装材料覆盖,进行绝缘防腐 蚀封装,得到石墨烯加热膜110。S135, covering the semi-finished heating film after welding the power supply line with packaging material, performing insulation and anti-corrosion packaging, and obtaining the graphene heating film 110.
实施例3Example 3
参阅图6和图7,在实施例1基础上提供一种叠片式方形自热电池:包括外壳200、片状内芯220和封盖230,其中还包括包裹所述片状内芯220的石墨烯加热膜110,所述片状内芯220包括依次叠加的隔膜222、正极材料221、隔膜222、负极材料223,所述隔膜222、正极材料221、隔膜222和负极材料223之间的间隙形成第二电解液槽224,所述片状内芯220上部设置有电极盖225,所述电极盖上设置有叠片正极231和叠片负极232,正极材料221的首端连接至叠片正极231,负极材料223的末端连接至叠片负极232,所述正极材料221与负极材料223依次串联,所述片状内芯220置于外壳200内,所述外壳200与封盖230连接。Referring to Fig. 6 and Fig. 7, a laminated square self-heating battery is provided on the basis of Embodiment 1: it includes a casing 200, a sheet-shaped inner core 220 and a cover 230, which also includes a wrapping sheet-shaped inner core 220. Graphene heating film 110, the sheet-like inner core 220 includes diaphragm 222, positive electrode material 221, diaphragm 222, negative electrode material 223 stacked in sequence, the gap between the diaphragm 222, positive electrode material 221, diaphragm 222 and negative electrode material 223 A second electrolyte tank 224 is formed, an electrode cover 225 is arranged on the top of the sheet-shaped inner core 220, and a laminated positive electrode 231 and a laminated negative electrode 232 are arranged on the electrode cover, and the head end of the positive electrode material 221 is connected to the laminated positive electrode 231 , the end of the negative electrode material 223 is connected to the laminated negative electrode 232 , the positive electrode material 221 and the negative electrode material 223 are connected in series in sequence, the sheet-shaped inner core 220 is placed in the casing 200 , and the casing 200 is connected to the cover 230 .
在本实施例中,正极材料221、隔膜222、负极材料223为片状,按照上述的顺序叠加在一起,因此正极材料221、隔膜222、负极材料223也可以称为叠片正极材料221、叠片隔膜222、叠片负极材料223。In this embodiment, the positive electrode material 221, the diaphragm 222, and the negative electrode material 223 are sheet-shaped, and are stacked together in the order described above. Sheet separator 222, laminated negative electrode material 223.
在本实施例中,所述封盖230开设有第三线孔234和第四线孔235,用于第一供电线111和第二供电线112穿出所述封盖230并延伸至外封盖230外部,所述封盖230设置有注液孔233。In this embodiment, the cover 230 is provided with a third wire hole 234 and a fourth wire hole 235 for the first power supply wire 111 and the second power supply wire 112 to pass through the cover 230 and extend to the outer cover. 230 , the cover 230 is provided with a liquid injection hole 233 .
本发明还提供一种制备叠片式方形自热电池的方法,其中包括:将隔膜222、正极材料221、隔膜222和负极材料223依次叠加,进行平压,得到预处理品;The present invention also provides a method for preparing a laminated square self-heating battery, which includes: sequentially stacking the separator 222, the positive electrode material 221, the separator 222 and the negative electrode material 223, and performing flat pressing to obtain a pretreated product;
对预处理品焊接极耳,封边、贴胶处理得到片状内芯220;Weld the lugs of the pretreated product, seal the edge, and apply glue to obtain the flaky inner core 220;
将石墨烯加热膜110包裹所述片状内芯220,固定所述石墨烯加热膜110,制得石墨烯片状内芯;The graphene heating film 110 is wrapped around the flaky inner core 220, and the graphene heating film 110 is fixed to obtain a graphene flaky inner core;
将所述石墨烯片状内芯置入外壳200内;Putting the graphene flake inner core into the shell 200;
引第一供电线111和第二供电线112穿过封盖230上的第三线孔234和第 四线孔235;Lead the first power supply line 111 and the second power supply line 112 through the third line hole 234 and the fourth line hole 235 on the cover 230;
对第三线孔234和第四线孔235进行绝缘密封,压盖封口处理,制得中间品;Insulating and sealing the third line hole 234 and the fourth line hole 235, and sealing them with a gland to obtain an intermediate product;
通过注液孔233往中间品内注入电解液;Inject the electrolyte into the intermediate product through the liquid injection hole 233;
预化、抽气封注液孔,制得自热电池半成品;Preheating and pumping to seal the liquid injection hole to produce a self-heating battery semi-finished product;
对自热电池半成品进行化成、分容及OCV测试,制得自热电池成品;Carry out formation, volumetric and OCV tests on semi-finished products of self-heating batteries to produce finished products of self-heating batteries;
对自热电池成品进行外观全检、包装、入库。Complete appearance inspection, packaging, and storage of the finished self-heating battery.
本发明还提供一种制备叠片式方形自热电池的正极材料221的制备方法,其包括如下步骤:The present invention also provides a method for preparing the positive electrode material 221 of the laminated square self-heating battery, which includes the following steps:
S211,将包含正极活性材料的正极物质进行匀浆,然后布在正极基材上;S211, homogenizing the positive electrode material containing the positive electrode active material, and then distributing it on the positive electrode substrate;
S212,将涂布有正极物质的正极基材分切成正极带;S212, cutting the positive electrode substrate coated with the positive electrode material into positive electrode strips;
S213,将所述正极带进行连续辊压;S213, performing continuous rolling on the positive electrode belt;
S214,将辊压后的正极带进行模切,焊接极耳,对极耳与正极带连接部涂覆保护胶,得到正极材料221;S214, die-cutting the rolled positive electrode strip, welding the tabs, and applying protective glue to the connection between the tabs and the positive electrode strip to obtain the positive electrode material 221;
本发明还提供一种制备叠片式方形自热电池的负极材料223的制备方法,其包括如下步骤:The present invention also provides a method for preparing the negative electrode material 223 of the laminated square self-heating battery, which includes the following steps:
S221,将包含负极活性材料的负极物质进行匀浆,然后将匀浆混合好的负极涂覆料涂布在负极基材上;S221, homogenizing the negative electrode material containing the negative electrode active material, and then coating the negative electrode coating material mixed with the homogenate on the negative electrode substrate;
S222,将涂布有负极物质的负极基材分切成负极带;S222, cutting the negative electrode substrate coated with the negative electrode material into negative electrode strips;
S223,将所述负极带进行连续辊压;S223, performing continuous rolling on the negative electrode belt;
S224,将辊压后的负极带进行模切,焊接极耳,对极耳与负极带连接部涂覆保护胶,得到负极材料负极材料223。S224 , die-cutting the rolled negative electrode strip, welding the tabs, and coating a protective glue on the connection between the tabs and the negative electrode strip to obtain the negative electrode material 223 .
在本发明中,叠片式方形自热电池的石墨烯加热膜可以采用与卷绕式圆柱自热电池的石墨烯加热膜相同的制备方法得到。In the present invention, the graphene heating film of the laminated square self-heating battery can be obtained by the same preparation method as the graphene heating film of the wound cylindrical self-heating battery.
本发明提供的自热电池,在-20℃长时间置放后,无需预热即可以实现快 速充电或放电,且可以达到很高的电池容量保持率和充放电倍率,从而根本改善动力电池的低温性能,也有利于简化电池热管理和提高电池充放周期次数。The self-heating battery provided by the present invention can realize fast charging or discharging without preheating after being placed at -20°C for a long time, and can achieve a high battery capacity retention rate and charge-discharge rate, thereby fundamentally improving the performance of the power battery. Low temperature performance is also beneficial to simplify battery thermal management and increase the number of battery charge and discharge cycles.
例如,对于包含磷酸铁锂电池,增加石墨烯加热膜形成本发明提供的自热电池后,其初始容量为17.020Ah。将电池在-20℃放置16小时,然后对石墨烯加热膜加热并充放电,经测试,电池放电容量为16.777Ah,电池容量保持率达到98.5%。For example, for a battery containing lithium iron phosphate, after adding a graphene heating film to form a self-heating battery provided by the present invention, its initial capacity is 17.020Ah. The battery was placed at -20°C for 16 hours, and then the graphene heating film was heated and charged and discharged. After testing, the battery discharge capacity was 16.777Ah, and the battery capacity retention rate reached 98.5%.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的保护范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (15)

  1. 一种自热电池,其特征在于,包括外壳、封盖、内芯和石墨烯加热膜,其中,A kind of self-heating battery is characterized in that, comprises shell, cover, inner core and graphene heating film, wherein,
    所述内芯和所述石墨烯加热膜放置于所述外壳和所述封盖配合形成的封腔内,且The inner core and the graphene heating film are placed in the sealed cavity formed by the cooperation of the outer shell and the cover, and
    所述石墨烯加热膜包裹所述内芯,所述石墨烯加热膜通电后发热用于给所述内芯加热。The graphene heating film wraps the inner core, and the graphene heating film generates heat for heating the inner core after being energized.
  2. 根据权利要求1所述的自热电池,其特征在于:所述石墨烯加热膜包括基材、石墨烯发热材料、导电带、第一供电线和第二供电线,所述石墨烯发热材料涂布于所述基材上,所述导电带印制于所述基材上并与所述石墨烯发热材料接触,所述第一供电线和所述第二供电线均与所述导电带连接。The self-heating battery according to claim 1, characterized in that: the graphene heating film comprises a base material, a graphene heating material, a conductive tape, a first power supply line and a second power supply line, and the graphene heating material is coated with Distributed on the substrate, the conductive strip is printed on the substrate and is in contact with the graphene heating material, and both the first power supply line and the second power supply line are connected to the conductive strip .
  3. 根据权利要求2所述的自热电池,其特征在于:所述石墨烯加热膜还包括覆盖于所述基材上的石墨烯发热材料、导电带、第一供电线和第二供电线的封装材料。The self-heating battery according to claim 2, characterized in that: the graphene heating film also includes a graphene heating material covered on the substrate, a conductive tape, a package of the first power supply line and the second power supply line Material.
  4. 根据权利要求1-3中任一项所述的自热电池,其特征在于:所述内芯是卷状内芯。The self-heating battery according to any one of claims 1-3, characterized in that the inner core is a roll-shaped inner core.
  5. 根据权利要求4所述的自热电池,其特征在于:所述卷状内芯包括依次叠加且卷绕成涡状的正极材料、隔膜、负极材料和隔膜;The self-heating battery according to claim 4, characterized in that: the roll-shaped inner core includes a positive electrode material, a separator, a negative electrode material, and a separator that are stacked in sequence and wound into a vortex;
    所述外壳、正极材料、隔膜、负极材料之间的间隙形成第一电解液槽;The gap between the casing, the positive electrode material, the diaphragm, and the negative electrode material forms a first electrolyte tank;
    所述封盖上开设有第一线孔和第二线孔,分别用于所述第一供电线和所述第二供电线穿出所述封盖并延伸至所述封盖外部,所述封盖上表面设有凸起的正极;The cover is provided with a first wire hole and a second wire hole, which are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to the outside of the cover. A raised positive electrode is provided on the upper surface of the cover;
    所述正极材料与正极耳连接,所述正极耳与连接所述正极的金属件焊接;所述负极材料与负极耳连接,所述负极耳与负极焊接。The positive electrode material is connected to the positive electrode ear, and the positive electrode ear is welded to the metal piece connected to the positive electrode; the negative electrode material is connected to the negative electrode ear, and the negative electrode ear is welded to the negative electrode.
  6. 根据权利要求5所述的自热电池,其特征在于:在所述封盖上的中部设 置有安全阀。The self-heating battery according to claim 5, wherein a safety valve is arranged in the middle of the cover.
  7. 根据权利要求4-6中任一项所述的自热电池,其特征在于:所述外壳靠近其开口处的端部设置有外壳颈槽,所述外壳颈槽向内形成颈圈,用于托住所述封盖。The self-heating battery according to any one of claims 4-6, characterized in that: the end of the casing near its opening is provided with a casing neck groove, and the casing neck groove forms a collar inwardly for Hold the cover in place.
  8. 根据权利要求4-7中任一项所述的自热电池,其特征在于:The self-heating battery according to any one of claims 4-7, characterized in that:
    所述负极材料比所述正极材料宽0.5~1.5mm;The negative electrode material is 0.5-1.5 mm wider than the positive electrode material;
    所述负极材料比所述正极材料长5~10mm;The negative electrode material is 5-10mm longer than the positive electrode material;
    所述隔膜比所述负极材料宽0.5~1.0mm,所述隔膜比负极材料长1~2.0mm。The separator is 0.5-1.0 mm wider than the negative electrode material, and the separator is 1-2.0 mm longer than the negative electrode material.
  9. 根据权利要求4-8中任一项所述的自热电池,其特征在于:The self-heating battery according to any one of claims 4-8, characterized in that:
    所述石墨烯加热膜的长度比所述卷状内芯的周长小3~10mm;The length of the graphene heating film is 3-10mm shorter than the circumference of the roll-shaped inner core;
    所述石墨烯加热膜的宽度比所述卷状内芯的高度小0.5~2.0mm。The width of the graphene heating film is 0.5-2.0 mm smaller than the height of the roll-shaped inner core.
  10. 根据权利要求1-3中任一项所述的自热电池,其特征在于:所述内芯是片状内芯。The self-heating battery according to any one of claims 1-3, characterized in that the inner core is a sheet-shaped inner core.
  11. 根据权利要求10所述的自热电池,其特征在于:所述片状内芯包括依次叠加的隔膜、正极材料、隔膜和负极材料,所述正极材料、隔膜、负极材料、壳体之间的间隙形成第二电解液槽,所述片状内芯上部设置有电极盖,所述电极盖上设置有叠片正极和叠片负极,所述正极材料的首端连接至所述叠片正极,所述负极材料的末端连接至所述叠片负极,所述正极材料与负极材料依次串联;The self-heating battery according to claim 10, characterized in that: the sheet-shaped inner core comprises sequentially stacked separator, positive electrode material, separator and negative electrode material, and the gap between the positive electrode material, separator, negative electrode material, and casing is The gap forms a second electrolyte tank, an electrode cover is provided on the top of the sheet-shaped inner core, a laminated positive electrode and a laminated negative electrode are provided on the electrode cover, and the head end of the positive electrode material is connected to the laminated positive electrode, The end of the negative electrode material is connected to the laminated negative electrode, and the positive electrode material and the negative electrode material are connected in series in sequence;
    所述封盖开设有第三线孔、第四线孔和注液孔,所述第三线孔和第四线孔分别用于第一供电线和第二供电线穿出所述封盖并延伸至所述封盖外部。The cover is provided with a third wire hole, a fourth wire hole and a liquid injection hole, and the third wire hole and the fourth wire hole are respectively used for the first power supply line and the second power supply line to pass through the cover and extend to The cover is external.
  12. 权利要求5-9中任一项所述的自热电池的制备方法,其特征在于:包括:The method for preparing a self-heating battery according to any one of claims 5-9, characterized in that it comprises:
    将正极材料、隔膜、负极材料和隔膜依次叠加,进行卷绕,封边,制得 卷状内芯;The positive electrode material, the separator, the negative electrode material and the separator are stacked in sequence, wound, and edge-sealed to obtain a roll-shaped inner core;
    将石墨烯加热膜包裹所述卷状内芯,固定所述石墨烯加热膜,制得石墨烯卷状内芯;The graphene heating film is wrapped around the roll-shaped inner core, and the graphene heating film is fixed to obtain the graphene roll-shaped inner core;
    将所述石墨烯卷状内芯置于外壳内,点焊负极后进行短路检查;Place the graphene roll-shaped inner core in the shell, and carry out short-circuit inspection after spot welding the negative electrode;
    将装有石墨烯卷状内芯的外壳进行烘烤,然后往外壳内注入电解液;Bake the shell with the graphene roll-shaped inner core, and then inject electrolyte into the shell;
    引第一供电线和第二供电线穿过封盖上的第一线孔和第二线孔,然后点焊正极;Lead the first power supply line and the second power supply line through the first line hole and the second line hole on the cover, and then spot weld the positive electrode;
    对第一线孔和第二线孔进行绝缘密封,压盖封口处理,制得自热电池半成品;Insulate and seal the first wire hole and the second wire hole, and seal the gland to make a semi-finished product of the self-heating battery;
    将自热电池半成品进行清洗、干燥,检测自热电池半成品的对齐度;Clean and dry the semi-finished self-heating battery, and check the alignment of the semi-finished self-heating battery;
    对合格的自热电池半成品进行壳体喷码、化成、储存老化、OCV测试以及分容,制得自热电池成品。Qualified self-heating battery semi-finished products are subjected to casing coding, formation, storage aging, OCV testing and capacity separation to obtain finished self-heating batteries.
  13. 权利要求11所述的电池的制备方法,其特征在于:将隔膜、正极材料、隔膜和负极材料依次叠加,进行平压,得到预处理品;The method for preparing a battery according to claim 11, characterized in that: the separator, the positive electrode material, the separator and the negative electrode material are sequentially stacked and pressed flat to obtain a pretreated product;
    对预处理品焊接极耳,封边、贴胶处理得到片状内芯;Weld the lugs of the pretreated products, seal the edges, and apply glue to obtain the flaky inner core;
    将石墨烯加热膜包裹所述片状内芯,固定所述石墨烯加热膜,制得石墨烯片状内芯;The graphene heating film is wrapped around the flaky inner core, and the graphene heating film is fixed to obtain the graphene flaky inner core;
    将所述石墨烯片状内芯置于外壳内;The graphene flake inner core is placed in the shell;
    引第一供电线和第二供电线穿过封盖上的第三线孔和第四线孔;Leading the first power supply line and the second power supply line through the third line hole and the fourth line hole on the cover;
    对第三线孔和第四线孔进行绝缘密封,压盖封口处理,制得中间品;Insulate and seal the third wire hole and the fourth wire hole, and seal the gland to obtain an intermediate product;
    通过注液孔往中间品内注入电解液;Inject the electrolyte into the intermediate product through the liquid injection hole;
    预化、抽气封注液孔,制得自热电池半成品;Preheating and pumping to seal the liquid injection hole to produce a self-heating battery semi-finished product;
    对自热电池半成品进行化成、分容及OCV测试,制得自热电池成品。The self-heating battery semi-finished product is formed, volumetric and OCV tested, and the self-heating battery product is obtained.
  14. 如权利要求12或13所述的电池的制备方法,其特征在于,The method for preparing a battery according to claim 12 or 13, characterized in that,
    所述石墨烯加热膜由以下方法制备:The graphene heating film is prepared by the following method:
    将石墨烯电热材料进行匀浆,然后涂布在基材上;Homogenize the graphene electric heating material, and then coat it on the substrate;
    在涂布有石墨烯电热材料的基材上印制银浆导电带,得到半成品加热膜;Print silver paste conductive tape on the substrate coated with graphene electric heating material to obtain semi-finished heating film;
    将所述半成品加热膜进行切片;Slicing the semi-finished heating film;
    对切片后的半成品加热膜焊接第一供电线和第二供电线。The first power supply line and the second power supply line are welded to the sliced semi-finished heating film.
  15. 如权利要求14所述的电池的制备方法,其特征在于,所述石墨烯加热膜的制备方法还包括:The preparation method of battery as claimed in claim 14, is characterized in that, the preparation method of described graphene heating film also comprises:
    对焊接第一供电线和第二供电线后的半成品加热膜覆盖封装材料。The semi-finished heating film after welding the first power supply line and the second power supply line is covered with packaging material.
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