WO2022236919A1 - Welding device facilitating welding angle adjustment, and welding method therefor - Google Patents

Welding device facilitating welding angle adjustment, and welding method therefor Download PDF

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Publication number
WO2022236919A1
WO2022236919A1 PCT/CN2021/100269 CN2021100269W WO2022236919A1 WO 2022236919 A1 WO2022236919 A1 WO 2022236919A1 CN 2021100269 W CN2021100269 W CN 2021100269W WO 2022236919 A1 WO2022236919 A1 WO 2022236919A1
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WO
WIPO (PCT)
Prior art keywords
welding
frame
rod
adjustment
angle
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PCT/CN2021/100269
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French (fr)
Chinese (zh)
Inventor
刘敏
彭明花
刘俊
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南京昱晟机器人科技有限公司
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Publication of WO2022236919A1 publication Critical patent/WO2022236919A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

Definitions

  • the invention relates to the technical field of welding equipment, in particular to a welding equipment and a welding method that is convenient for adjusting the welding angle.
  • Welding equipment is the equipment needed to realize the welding process.
  • Welding equipment includes welding machines, welding process equipment and welding auxiliary appliances.
  • Welding machines include welding energy equipment, welding heads and welding control systems.
  • Welding energy equipment is used to provide the energy required for welding.
  • Commonly used are various arc welding power sources, also known as electric welding machines.
  • the arc length often changes, causing the welding voltage to change.
  • the external characteristics of the arc welding power supply used should be steep, that is, with the change of the output voltage, the change of the output current should be small.
  • Gas metal arc welding and submerged arc welding can use a flat characteristic power supply, and its output voltage changes little when the current changes.
  • Arc welding power supplies generally include arc welding transformers, DC arc welding generators and arc welding rectifiers.
  • Arc welding transformers provide alternating current and are widely used.
  • the DC arc welding generator provides DC power, which is complicated to manufacture, consumes more materials and has low efficiency. It tends to be gradually replaced by arc welding rectifiers.
  • the existing welding equipment cannot adjust the position and angle of the workpiece according to the actual welding needs, and the flexibility of placing and transporting the welding rod and adjusting the angle of the welding rod is not high enough; therefore, it does not meet the existing needs, and we propose a The welding equipment and the welding method thereof are convenient for adjusting the welding angle.
  • the object of the present invention is to provide a kind of welding equipment and its welding method that is convenient for welding angle adjustment, to solve the problem that the existing welding equipment proposed in the above background technology cannot adjust the position and angle of the workpiece according to the actual welding needs, and the placement and transportation of welding rods And the problem that the flexibility of the angle adjustment of the welding rod is not high enough.
  • a welding equipment that is convenient for welding angle adjustment, including a support and stability base, a vertical work support platform is installed on the side above the support and stability base, and the vertical work support
  • a working support frame is installed above the table
  • a welding placement structure is installed above the working support frame
  • a vertical support frame is installed at the rear end above the welding placement structure
  • a welding displacement frame is installed above the vertical support frame.
  • the front end of the welding displacement frame is equipped with a sliding displacement platform, and the other side below the sliding displacement platform is equipped with an electrode conveying adjustment mechanism, and the electrode conveying adjustment mechanism includes an adjustment limit frame, an electric telescopic rod, an electric rotating shaft and a welding rod placement frame, a central support and fixing plate is installed at the middle position of the upper end of the welding placement structure.
  • the sliding stage is slidably connected to the welding displacement frame, a welding head is installed on one side below the sliding stage, and an operating main board is installed on one side of the front end of the sliding stage.
  • both ends of the outer side of the upper end of the welding placement structure are equipped with side fixed mounting plates, and the inner side of the side fixed mounting plate is installed with a driving screw, and the driving screw is rotatably connected with the side fixed mounting plate,
  • a supporting vertical frame is installed on the outer side of the driving screw rod, and the supporting vertical frame is slidingly connected with the driving screw rod, and a servo motor is installed on the outer side of the side fixed mounting plate, and the output shaft of the servo motor is connected to the driving screw rod through transmission.
  • a support vertical frame is installed above the sliding sleeve, an electric shaft frame is installed above the support vertical frame, a limit fixing frame is installed on the inner side of the electric shaft frame, and a contact is installed on the inside of the limit fixing frame.
  • Anti-slip pad, and the contact anti-slip pad is glued and connected with the limit fixing frame.
  • the upper end of the welding placement structure is provided with an electric chute
  • the interior of the electric chute is equipped with an electric slider
  • both ends of the inner side above the welding placement structure are equipped with rotation adjustment shafts
  • the rotation adjustment A transmission motor is installed on the outside of the shaft
  • a transmission connection shaft is installed between the transmission motor and the rotation adjustment shaft.
  • the upper end of the electric slider extends to the outside of the transmission connection shaft, and the electric slider is connected to the rotation adjustment shaft and the transmission connection shaft. Swipe to connect.
  • an electric telescopic rod is installed at the middle position above the adjustment limit frame, and the upper end of the electric telescopic rod is provided with a connection and fixing block, and the connection and fixing block is provided with a connection and fixing hole, and the connection and fixing hole is provided with Several connection and fixing holes are distributed sequentially, and the adjustment limit frame and the welding rod placement frame are connected through the electric rotating shaft transmission.
  • the inner side of the electrode placement frame is equipped with a limit expansion rod, and there are several limit expansion rods, and several limit expansion rods are distributed in sequence, and the inside of the limit limit expansion rod is installed with fixed , both ends of the inside of the fixed main board are equipped with limit fixing blocks, a welding rod limit groove is arranged between the two limit telescopic rods, and a lower fixed support frame is installed at the middle position of one end of the inside of the electrode placement frame , and the lower fixed support frame is provided with two, a rotating conveying wheel is installed between the two described lower fixed supporting frames, and the rotating conveying wheel is rotatably connected with the lower fixed supporting frame, and the middle position of the rotating conveying wheel is provided with Welding rod delivery trough.
  • adjustable telescopic rods are installed at the corners below the central support fixed plate, mounting seats are installed below the adjustable telescopic rods, and welding limit grooves are arranged on the upper end of the central support fixed plate, and the One side of the lower end of the welding limit slot is provided with an angle limit card slot.
  • a welding method for welding equipment that facilitates welding angle adjustment comprising the steps of:
  • Step 1 Install the welding workpiece, check the groove and assembly gap before welding, and when placing and installing the plate workpiece, start the electric slider, the electric slider slides inside the electric chute, and move the two rotation adjustment axes to The middle position guarantees the supporting performance of the workpiece. Place the workpiece above the rotation adjustment shaft. After the placement is completed, start the servo motor. The output shaft of the servo motor drives the drive screw to rotate. The rotation of the drive screw makes the sliding sleeve on the drive screw. The outer side slides, and the relative movement of the two limit fixtures clamps both sides of the plate workpiece.
  • the electric slider slides inside the electric chute, and the rotating adjustment shaft slides to the middle position Leave a certain gap at the time, place one-third of the pipe between the two rotating adjustment shafts, and then limit the position through the limit fixtures on both sides.
  • the plate is placed above the central support fixed plate, and the angle of the pipe is limited by using the welding limit groove and the angle limit card groove, and the welding angle can be adjusted by adjusting the expansion and contraction of the telescopic rod;
  • Step 2 Install the welding rod, place the welding rod inside the welding rod rack, and the welding rod passes through the welding rod limiting groove in turn and is stuck inside the welding rod conveying groove, and the distance between the fixed main boards can be properly adjusted according to the size of the welding rod.
  • the angle of the welding rod can be properly adjusted according to the welding needs, and the rotation of the electric shaft drives the movement of the whole welding rod placement frame to complete the adjustment action;
  • Step 3 Welding work, the sliding stage slides at the front end of the welding displacement frame for lateral displacement.
  • the welding action can be completed only through the lateral displacement of the welding head.
  • Adjust the angle of the welding rod according to the condition of the plate. The angle is determined according to the thickness of the weldment. The thickness of the two weldments is equal, and the angle between the electrode and the electrode in the left and right direction is °. angle.
  • the electrode should form an angle of ° ⁇ ° with the vertical surface, so that the angle arc is slightly upward and blows to the center of the molten pool.
  • Step 4 After the welding is completed, remove the welding workpiece.
  • the workpiece can be placed on the top of the welding placement structure for welding, and the distance and angle between the two welding plates can be adjusted by rotating the displacement of the adjustment shaft.
  • the pipe is welded, the pipe is driven by the rotation of the adjustment shaft for welding.
  • the structure is simple, and the adjustment performance is convenient and flexible.
  • the limit can be limited by the limit fixture and the contact non-slip pad contacting the outside of the workpiece to improve the welding stability and avoid accidents.
  • the offset of the position solves the problem that the existing welding equipment cannot adjust the position and angle of the workpiece according to the actual welding needs;
  • the present invention can make the conveying and placing performance of the welding rod more simple and flexible by installing the welding rod conveying adjustment mechanism, and the distance between the fixed main boards can be adjusted according to the thickness of the welding rod to ensure the limit of the welding rod. At the same time, by rotating the conveying wheel The rotation of the welding rod is transported, and the overall angle of the welding rod placement frame can be adjusted, which can properly adjust the angle of the welding rod according to the welding needs, so as to ensure the structural performance of the welding, and solve the problem of placing and conveying the welding rods of the existing welding equipment and welding rods. The problem that the flexibility of angle adjustment is not high enough;
  • the present invention installs a central support fixing plate at the middle position above the welding placement structure, so that when welding a plate with a fixed angle, the plate can be clamped inside the angle limit slot for fixing, and at the same time, it can be fixed by adjusting the position of the telescopic rod
  • the expansion and contraction can properly adjust the welding height, the structure is simple, the adjustment performance and the welding performance of the specific structure are simpler and more perfect, and the overall welding equipment can be applied to the welding of workpieces that cannot be structured, and the performance is more comprehensive.
  • Fig. 1 is the front view of a kind of welding equipment that is convenient for welding angle adjustment of the present invention
  • Fig. 2 is a perspective view of the welding placement structure of the present invention
  • Fig. 3 is a perspective view of the electrode conveying adjustment mechanism of the present invention.
  • Fig. 4 is the partially enlarged view of A district of Fig. 3 of the present invention.
  • Fig. 5 is a perspective view of the central support and fixing plate of the present invention.
  • a kind of welding equipment that is convenient for welding angle adjustment, includes a supporting and stabilizing base 1, and a side above the supporting and stabilizing base 1 is equipped with a vertical working support platform 2, vertically A work support frame 3 is installed above the work support table 2, and a welding placement structure 4 is installed above the work support frame 3, which can improve the placement performance of the welding workpiece to a certain extent.
  • welding displacement frame 6 is installed on the top of vertical support frame 5
  • the front end of welding displacement frame 6 is equipped with sliding displacement platform 7, and the other side below sliding displacement platform 7 is equipped with welding rod conveying adjustment mechanism 10, can Adjust the angle of welding rod better, can carry out welding rod conveying at the same time
  • welding rod conveying adjustment mechanism 10 comprises adjustment limit frame 24, electric telescopic rod 25, electric rotating shaft 28 and welding rod placement frame 29, the middle position of welding placement structure 4 upper ends
  • a central support fixing plate 37 is installed at the place, which can limit a specific angle.
  • the sliding displacement table 7 is slidingly connected with the welding displacement frame 6, a welding head 8 is installed on the side below the sliding displacement table 7, and an operating main board 9 is installed on one side of the front end of the sliding displacement table 7, so that the displacement performance of welding is guaranteed.
  • the two ends outside the upper end of the welding placement structure 4 are equipped with side fixed mounting plates 11, and the inner side of the side fixed mounting plates 11 is equipped with a transmission screw 12, and the transmission screw 12 is rotationally connected with the side fixed mounting plate 11.
  • the rotation stability is higher
  • the outer side of the transmission screw rod 12 is equipped with a support vertical frame 14, and the support vertical frame 14 is slidingly connected with the transmission screw rod 12, the structure is simple, and a certain displacement performance is improved
  • a servo motor 15 is installed on the outside of the motor, and the output shaft of the servo motor 15 is connected to the transmission screw rod 12, so that the transmission performance is more stable.
  • a support vertical frame 14 is installed above the sliding sleeve 13, and an electric rotating shaft is installed above the support vertical frame 14.
  • Frame 16 the inboard of electric rotating shaft frame 16 is equipped with limited fixed mount 17, and the inboard of limited fixed mount 17 is equipped with contact anti-skid pad 18, and contact anti-slip pad 18 is pasted and connected with limited fixed mount 17, easy to install, can not Qualitative changes occur with the increase of use time.
  • the upper end of the welding placement structure 4 is provided with an electric chute 19, the inside of the electric chute 19 is equipped with an electric slider 20, and the two ends of the inner side above the welding placement structure 4 are equipped with a rotation adjustment shaft 21, which can better ensure The flexible performance of displacement rotation, the transmission motor 23 is installed on the outside of the rotation adjustment shaft 21, and the transmission connection shaft 22 is installed between the transmission motor 23 and the rotation adjustment shaft 21, the transmission performance has been guaranteed to a certain extent, the electric slider 20 The upper end extends to the outside of the transmission connection shaft 22, and the electric slider 20 is slidingly connected to the rotation adjustment shaft 21 and the transmission connection shaft 22, and the structure and performance are simple and stable.
  • an electric telescopic rod 25 is installed at the middle position above the adjustment limit frame 24, and the upper end of the electric telescopic rod 25 is provided with a connecting and fixing block 26, and the connecting and fixing block 26 is provided with a connecting and fixing hole 27, and the connecting and fixing hole 27 is provided with Several, and several connecting and fixing holes 27 are distributed sequentially, and the installation and fixing are more stable.
  • the adjustment limit frame 24 and the welding rod placement frame 29 are connected through the transmission of the electric rotating shaft 28, and the angle adjustment performance is more accurate and flexible.
  • the inboard of welding rod placement frame 29 is installed with limit expansion rod 30, and limit expansion rod 30 is provided with several, and several limit expansion rods 30 are distributed successively, and the inboard of limit limit expansion rod 30 is equipped with fixed main board 31, fixes The two ends of mainboard 31 inboards are all equipped with limited fixed block 32, between the two spaced telescopic rods 30, electrode spacer groove 33 is arranged, and the middle position of electrode placement frame 29 inside one end is equipped with lower fixed support frame 34, and The lower fixed support frame 34 is provided with two, and a rotating conveying wheel 35 is installed between the two lower fixed supporting frames 34, and the rotating conveying wheel 35 is connected with the lower fixed supporting frame 34 in rotation, and the middle position of the rotating conveying wheel 35 is provided with The welding rod conveying trough 36, the structural performance of welding rod conveying has obtained guarantee to a certain extent.
  • the corners below the central support fixed plate 37 are all equipped with adjustable telescopic rods 38, and the bottom of the adjustable telescopic rods 38 is equipped with a mounting seat 39, and the upper end of the central support fixed plate 37 is provided with a welding limit groove 40, and the welding limit One side of the lower end of the slot 40 is provided with an angle limit card slot 41, which can make the limit more flexible.
  • a welding method for welding equipment that facilitates welding angle adjustment comprising the steps of:
  • Step 1 Install the welding workpiece, check the groove and assembly gap before welding, and when placing and installing the plate workpiece, start the electric slider 20, the electric slider 20 slides inside the electric chute 19, and adjust the two rotations
  • the shaft 21 moves to the middle position to ensure the supporting performance of the workpiece, and the workpiece is placed on the top of the rotation adjustment shaft 21.
  • the servo motor 15 is started, and the output shaft of the servo motor 15 drives the transmission screw 12 to rotate, and the transmission screw 12
  • the rotation of the sliding sleeve 13 makes the sliding sleeve 13 slide on the outside of the driving screw 12, and the relative movement of the two limit fixtures 17 clamps the two sides of the plate workpiece.
  • the inside of the chute 19 slides, leaving a certain gap when the rotation adjustment shaft 21 slides to the middle position, and places one-third of the pipe between the two rotation adjustment shafts 21, and then passes through the limit fixing brackets on both sides 17 to limit the position, when welding a specific angle, place the plate to be welded above the central support fixed plate 37, use the welding limit groove 40 and the angle limit card groove 41 to limit the angle of the pipe, At the same time, the welding angle can be adjusted by adjusting the expansion and contraction of the telescopic rod 38;
  • Step 2 Carry out the installation of welding rod, welding rod is placed on the inside of welding rod placement rack 29, and welding rod is stuck in the inside of welding rod conveying groove 36 through welding rod limiting groove 33 successively, can according to the size of welding rod to fix the distance between main board 31 Appropriate adjustment, the angle of the welding rod can be properly adjusted according to the welding needs during later welding, and the rotation of the electric rotating shaft 28 drives the movement of the overall welding rod placement frame 29 to complete the adjustment action;
  • Step 3 Welding work, the sliding displacement table 7 slides on the front end of the welding displacement frame 6 for lateral displacement.
  • the welding action can be completed only through the lateral displacement of the welding head 8, and the welding rod angle is adjusted according to the condition of the plate. Adjustment, the angle of the welding rod is determined according to the thickness of the weldment. The thickness of the two weldments is equal, and the angle between the welding rod and the left and right directions of the welding rod is 45°. Angle on the thin side.
  • the welding rod should form an angle of 60° ⁇ 80° with the vertical surface, so that the angle arc is slightly upward and blows to the center of the molten pool.
  • the rotation of the rotating adjustment shaft 21 drives the movement of the pipe, and the welding head 8 completes the rotation while rotating. Welding action.
  • Step 4 After the welding is completed, remove the welding workpiece.

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Abstract

The present invention relates to the technical field of welding equipment, and disclosed therein are a welding device facilitating welding angle adjustment and a welding method therefor, which are used for solving the problems of an existing welding device being unable to perform workpiece position and angle adjustment as practically necessary for welding, and insufficient flexibility in placement and delivery of a welding rod and angle adjustment of the welding rod. A vertical work support platform is mounted at one side above a support and stabilization base, a work support frame is mounted above the vertical work support platform, a welding placement structure is mounted above the work support frame, a vertical support frame is mounted at a back end above the welding placement structure, a welding displacement frame is mounted above the vertical support frame, a sliding displacement platform is mounted at a front end of the welding displacement frame, a welding rod delivery and adjustment mechanism is mounted at an other side below the sliding displacement platform, and the welding rod delivery and adjustment mechanism comprises an adjustment and position limiting frame, an electric extending and retracting rod, an electric rotating shaft, and a welding rod placement frame.

Description

一种便于焊接角度调节的焊接设备及其焊接方法A kind of welding equipment and its welding method convenient for welding angle adjustment 技术领域technical field
本发明涉及焊接设备技术领域,具体为一种便于焊接角度调节的焊接设备及其焊接方法。 The invention relates to the technical field of welding equipment, in particular to a welding equipment and a welding method that is convenient for adjusting the welding angle.
背景技术Background technique
焊接设备实现焊接工艺所需要的装备。焊接设备包括焊机、焊接工艺装备和焊接辅助器具,焊机包括焊接能源设备、焊接机头和焊接控制系统。焊接能源设备是用于提供焊接所需的能量。常用的是各种弧焊电源,也称电焊机。手工电弧焊时,弧长常发生变化,引起焊接电压变化。为使焊接电流稳定,所用弧焊电源的外特性应是陡降的,即随着输出电压的变化,输出电流的变化应很小。熔化极气体保护电弧焊和埋弧焊可采用平特性电源,它的输出电压在电流变化时变化很小。弧焊电源一般有弧焊变压器、直流弧焊发电机和弧焊整流器。弧焊变压器提供的是交流电,应用较广。直流弧焊发电机提供直流电,制造较复杂,消耗材料较多且效率较低,有渐被弧焊整流器取代的趋势。Welding equipment is the equipment needed to realize the welding process. Welding equipment includes welding machines, welding process equipment and welding auxiliary appliances. Welding machines include welding energy equipment, welding heads and welding control systems. Welding energy equipment is used to provide the energy required for welding. Commonly used are various arc welding power sources, also known as electric welding machines. During manual arc welding, the arc length often changes, causing the welding voltage to change. In order to stabilize the welding current, the external characteristics of the arc welding power supply used should be steep, that is, with the change of the output voltage, the change of the output current should be small. Gas metal arc welding and submerged arc welding can use a flat characteristic power supply, and its output voltage changes little when the current changes. Arc welding power supplies generally include arc welding transformers, DC arc welding generators and arc welding rectifiers. Arc welding transformers provide alternating current and are widely used. The DC arc welding generator provides DC power, which is complicated to manufacture, consumes more materials and has low efficiency. It tends to be gradually replaced by arc welding rectifiers.
但是,现有的焊接设备不能根据实际焊接需要进行工件位置以及角度的调节,焊条的放置输送以及焊条的角度调节的灵活性不够高;因此不满足现有的需求,对此我们提出了一种便于焊接角度调节的焊接设备及其焊接方法。However, the existing welding equipment cannot adjust the position and angle of the workpiece according to the actual welding needs, and the flexibility of placing and transporting the welding rod and adjusting the angle of the welding rod is not high enough; therefore, it does not meet the existing needs, and we propose a The welding equipment and the welding method thereof are convenient for adjusting the welding angle.
技术问题technical problem
本发明的目的在于提供一种便于焊接角度调节的焊接设备及其焊接方法,以解决上述背景技术中提出的现有的焊接设备不能根据实际焊接需要进行工件位置以及角度的调节,焊条的放置输送以及焊条的角度调节的灵活性不够高的问题。The object of the present invention is to provide a kind of welding equipment and its welding method that is convenient for welding angle adjustment, to solve the problem that the existing welding equipment proposed in the above background technology cannot adjust the position and angle of the workpiece according to the actual welding needs, and the placement and transportation of welding rods And the problem that the flexibility of the angle adjustment of the welding rod is not high enough.
技术解决方案technical solution
为实现上述目的,本发明提供如下技术方案:一种便于焊接角度调节的焊接设备,包括支撑稳定底座,所述支撑稳定底座上方的一侧安装有竖向工作支撑台,所述竖向工作支撑台的上方安装有工作支撑架,所述工作支撑架的上方安装有焊接放置结构,所述焊接放置结构上方的后端安装有竖向支撑架,所述竖向支撑架的上方安装有焊接位移架,所述焊接位移架的前端安装有滑动位移台,所述滑动位移台下方的另一侧安装有焊条输送调节机构,所述焊条输送调节机构包括调节限位架、电动伸缩杆、电动转轴和焊条放置架,所述焊接放置结构上端的中间位置处安装有中心支撑固定板。In order to achieve the above object, the present invention provides the following technical solutions: a welding equipment that is convenient for welding angle adjustment, including a support and stability base, a vertical work support platform is installed on the side above the support and stability base, and the vertical work support A working support frame is installed above the table, a welding placement structure is installed above the working support frame, a vertical support frame is installed at the rear end above the welding placement structure, and a welding displacement frame is installed above the vertical support frame. The front end of the welding displacement frame is equipped with a sliding displacement platform, and the other side below the sliding displacement platform is equipped with an electrode conveying adjustment mechanism, and the electrode conveying adjustment mechanism includes an adjustment limit frame, an electric telescopic rod, an electric rotating shaft and a welding rod placement frame, a central support and fixing plate is installed at the middle position of the upper end of the welding placement structure.
优选的,所述滑动位移台与焊接位移架滑动连接,所述滑动位移台下方的一侧安装有焊接头,所述滑动位移台前端的一侧安装有操作主板。Preferably, the sliding stage is slidably connected to the welding displacement frame, a welding head is installed on one side below the sliding stage, and an operating main board is installed on one side of the front end of the sliding stage.
优选的,所述焊接放置结构上端外侧的两端均安装有侧边固定安装板,所述侧边固定安装板的内侧安装有传动丝杆,且传动丝杆与侧边固定安装板转动连接,所述传动丝杆的外侧安装有支撑竖架,且支撑竖架与传动丝杆滑动连接,所述侧边固定安装板的外侧安装有伺服电机,且伺服电机的输出轴与传动丝杆传动连接,所述滑动套的上方安装有支撑竖架,所述支撑竖架的上方安装有电动转轴架,所述电动转轴架的内侧安装有限位固定架,所述限位固定架的内侧安装有接触防滑垫,且接触防滑垫与限位固定架粘贴连接。Preferably, both ends of the outer side of the upper end of the welding placement structure are equipped with side fixed mounting plates, and the inner side of the side fixed mounting plate is installed with a driving screw, and the driving screw is rotatably connected with the side fixed mounting plate, A supporting vertical frame is installed on the outer side of the driving screw rod, and the supporting vertical frame is slidingly connected with the driving screw rod, and a servo motor is installed on the outer side of the side fixed mounting plate, and the output shaft of the servo motor is connected to the driving screw rod through transmission. , a support vertical frame is installed above the sliding sleeve, an electric shaft frame is installed above the support vertical frame, a limit fixing frame is installed on the inner side of the electric shaft frame, and a contact is installed on the inside of the limit fixing frame. Anti-slip pad, and the contact anti-slip pad is glued and connected with the limit fixing frame.
优选的,所述焊接放置结构的上端设置有电动滑槽,所述电动滑槽的内部安装有电动滑块,所述焊接放置结构上方内侧的两端均安装有转动调节轴,所述转动调节轴的外侧安装有传动电机,所述传动电机和转动调节轴之间安装有传动连接轴,电动滑块的上端延伸至传动连接轴的外侧,且电动滑块与转动调节轴和传动连接轴均滑动连接。Preferably, the upper end of the welding placement structure is provided with an electric chute, the interior of the electric chute is equipped with an electric slider, and both ends of the inner side above the welding placement structure are equipped with rotation adjustment shafts, and the rotation adjustment A transmission motor is installed on the outside of the shaft, and a transmission connection shaft is installed between the transmission motor and the rotation adjustment shaft. The upper end of the electric slider extends to the outside of the transmission connection shaft, and the electric slider is connected to the rotation adjustment shaft and the transmission connection shaft. Swipe to connect.
优选的,所述调节限位架上方的中间位置处安装有电动伸缩杆,所述电动伸缩杆的上端设置有连接固定块,所述连接固定块上设置有连接固定孔,连接固定孔设置有若干个,且若干个连接固定孔依次分布,所述调节限位架和焊条放置架通过电动转轴传动连接。Preferably, an electric telescopic rod is installed at the middle position above the adjustment limit frame, and the upper end of the electric telescopic rod is provided with a connection and fixing block, and the connection and fixing block is provided with a connection and fixing hole, and the connection and fixing hole is provided with Several connection and fixing holes are distributed sequentially, and the adjustment limit frame and the welding rod placement frame are connected through the electric rotating shaft transmission.
优选的,所述焊条放置架的内侧安装有限位伸缩杆,限位伸缩杆设置有若干个,且若干个限位伸缩杆依次分布,所述限位伸缩杆的内侧安装有固定 ,所述固定主板内侧的两端均安装有限位固定块,两个所述限位伸缩杆之间设置有焊条限位槽,所述焊条放置架内部一端的中间位置处安装有下固定支撑架,且下固定支撑架设置有两个,两个所述下固定支撑架之间安装有转动输送轮,且转动输送轮与下固定支撑架转动连接,所述转动输送轮的中间位置处设置有焊条输送槽。Preferably, the inner side of the electrode placement frame is equipped with a limit expansion rod, and there are several limit expansion rods, and several limit expansion rods are distributed in sequence, and the inside of the limit limit expansion rod is installed with fixed , both ends of the inside of the fixed main board are equipped with limit fixing blocks, a welding rod limit groove is arranged between the two limit telescopic rods, and a lower fixed support frame is installed at the middle position of one end of the inside of the electrode placement frame , and the lower fixed support frame is provided with two, a rotating conveying wheel is installed between the two described lower fixed supporting frames, and the rotating conveying wheel is rotatably connected with the lower fixed supporting frame, and the middle position of the rotating conveying wheel is provided with Welding rod delivery trough.
优选的,所述中心支撑固定板下方的边角处均安装有调节伸缩杆,所述调节伸缩杆的下方安装有安装座,所述中心支撑固定板的上端设置有焊接限位槽,所述焊接限位槽下端的一侧设置有角度限位卡槽。Preferably, adjustable telescopic rods are installed at the corners below the central support fixed plate, mounting seats are installed below the adjustable telescopic rods, and welding limit grooves are arranged on the upper end of the central support fixed plate, and the One side of the lower end of the welding limit slot is provided with an angle limit card slot.
一种便于焊接角度调节的焊接设备的焊接方法,该方法包括如下步骤:A welding method for welding equipment that facilitates welding angle adjustment, the method comprising the steps of:
步骤1:进行焊接工件的安装,焊前检查坡口、组装间隙,进行板材工件的放置安装时,启动电动滑块,电动滑块在电动滑槽的内部滑动,将两个转动调节轴移动至中间位置保障对工件的支撑性能,将工件放置在转动调节轴的上方,放置完成后,启动伺服电机,伺服电机的输出轴带动传动丝杆转动,传动丝杆的转动使得滑动套在传动丝杆的外侧滑动,两个限位固定架相对运动对板材工件的两侧进行夹持,当对管状工件进行焊接限位时,电动滑块在电动滑槽的内部滑动,转动调节轴滑动至中间位置处时留下一定的缝隙,将管材的三分之一放置在两个转动调节轴之间,再通过两侧的限位固定架进行限位,当对特定角度进行焊接时,将需要进行焊接的板材放置在中心支撑固定板的上方,使用焊接限位槽和角度限位卡槽对管材的角度进行限位,同时可以通过调节伸缩杆的伸缩对焊接角度进行调节;Step 1: Install the welding workpiece, check the groove and assembly gap before welding, and when placing and installing the plate workpiece, start the electric slider, the electric slider slides inside the electric chute, and move the two rotation adjustment axes to The middle position guarantees the supporting performance of the workpiece. Place the workpiece above the rotation adjustment shaft. After the placement is completed, start the servo motor. The output shaft of the servo motor drives the drive screw to rotate. The rotation of the drive screw makes the sliding sleeve on the drive screw. The outer side slides, and the relative movement of the two limit fixtures clamps both sides of the plate workpiece. When the welding limit is performed on the tubular workpiece, the electric slider slides inside the electric chute, and the rotating adjustment shaft slides to the middle position Leave a certain gap at the time, place one-third of the pipe between the two rotating adjustment shafts, and then limit the position through the limit fixtures on both sides. When welding a specific angle, it will need to be welded The plate is placed above the central support fixed plate, and the angle of the pipe is limited by using the welding limit groove and the angle limit card groove, and the welding angle can be adjusted by adjusting the expansion and contraction of the telescopic rod;
步骤2:进行焊条的安装,将焊条放置在焊条放置架的内部,焊条依次经过焊条限位槽卡在焊条输送槽的内部,可以根据焊条的尺寸对固定主板之间的距离进行适当调节,后期焊接时可以根据焊接需要对焊条的角度进行适当的调节,通过电动转轴的转动带动整体焊条放置架运动完成调节动作;Step 2: Install the welding rod, place the welding rod inside the welding rod rack, and the welding rod passes through the welding rod limiting groove in turn and is stuck inside the welding rod conveying groove, and the distance between the fixed main boards can be properly adjusted according to the size of the welding rod. During welding, the angle of the welding rod can be properly adjusted according to the welding needs, and the rotation of the electric shaft drives the movement of the whole welding rod placement frame to complete the adjustment action;
步骤3:焊接工作,滑动位移台在焊接位移架的前端滑动进行横向位移,进行板材焊接时,只需通过焊接头的横向位移即可完成焊接动作,根据板材的情况进行焊条角度的调节,焊条角度根据焊件厚度确定,两焊件厚度相等,焊条与焊条左右方向夹角均为°,两焊件厚度不等时,焊条与较厚焊件一侧的夹角应大于较薄一侧的夹角。焊条应与垂直面形成°~°角,使角弧略向上,吹向熔池中心,当进行管材焊接时,通过转动调节轴的转动带动管材运动,转动的同时通过焊接头完成焊接动作。Step 3: Welding work, the sliding stage slides at the front end of the welding displacement frame for lateral displacement. When welding the plate, the welding action can be completed only through the lateral displacement of the welding head. Adjust the angle of the welding rod according to the condition of the plate. The angle is determined according to the thickness of the weldment. The thickness of the two weldments is equal, and the angle between the electrode and the electrode in the left and right direction is °. angle. The electrode should form an angle of °~° with the vertical surface, so that the angle arc is slightly upward and blows to the center of the molten pool. When welding the pipe, the rotation of the rotating adjustment shaft drives the movement of the pipe, and the welding action is completed through the welding head while rotating.
步骤4:焊接完成后取下焊接工件即可。Step 4: After the welding is completed, remove the welding workpiece.
有益效果Beneficial effect
1、本发明通过安装有焊接放置结构,可以将工件放置在焊接放置结构的上方进行焊接,通过转动调节轴的位移即可对焊接两个焊接板材之间的距离以及角度进行调节,同时在进行管材焊接时,通过转动调节轴的转动带动管材运动进行焊接,结构简单,调节性能便捷灵活,可以通过限位固定架和接触防滑垫与工件的外侧接触进行限位,提升焊接稳定性,避免出现位置的偏移,解决了现有的焊接设备不能根据实际焊接需要进行工件位置以及角度的调节的问题;1. In the present invention, by installing the welding placement structure, the workpiece can be placed on the top of the welding placement structure for welding, and the distance and angle between the two welding plates can be adjusted by rotating the displacement of the adjustment shaft. When the pipe is welded, the pipe is driven by the rotation of the adjustment shaft for welding. The structure is simple, and the adjustment performance is convenient and flexible. The limit can be limited by the limit fixture and the contact non-slip pad contacting the outside of the workpiece to improve the welding stability and avoid accidents. The offset of the position solves the problem that the existing welding equipment cannot adjust the position and angle of the workpiece according to the actual welding needs;
2、本发明通过安装有焊条输送调节机构,能够使得焊条的输送放置性能更加简单灵活,可以根据焊条的粗细对固定主板之间的距离进行调节,保障对焊条的限位,同时通过转动输送轮的转动对焊条进行输送,同时焊条放置架整体角度可调节,能够根据焊接需要对焊条的角度进行适当的调节,以保障焊接的结构性能,解决了现有的焊接设备焊条的放置输送以及焊条的角度调节的灵活性不够高的问题;2. The present invention can make the conveying and placing performance of the welding rod more simple and flexible by installing the welding rod conveying adjustment mechanism, and the distance between the fixed main boards can be adjusted according to the thickness of the welding rod to ensure the limit of the welding rod. At the same time, by rotating the conveying wheel The rotation of the welding rod is transported, and the overall angle of the welding rod placement frame can be adjusted, which can properly adjust the angle of the welding rod according to the welding needs, so as to ensure the structural performance of the welding, and solve the problem of placing and conveying the welding rods of the existing welding equipment and welding rods. The problem that the flexibility of angle adjustment is not high enough;
3、本发明通过在焊接放置结构上方的中间位置安装中心支撑固定板,可以在进行固定角度的板材焊接时,将板材卡在角度限位卡槽的内部进行固定,同时可以通过调节伸缩杆的伸缩对焊接高度进行适当的调节,结构简单,调节性能以及对特定结构的焊接性能更加简单完善,整体焊接设备能够适用于不能结构工件的焊接,性能更加全面。3. The present invention installs a central support fixing plate at the middle position above the welding placement structure, so that when welding a plate with a fixed angle, the plate can be clamped inside the angle limit slot for fixing, and at the same time, it can be fixed by adjusting the position of the telescopic rod The expansion and contraction can properly adjust the welding height, the structure is simple, the adjustment performance and the welding performance of the specific structure are simpler and more perfect, and the overall welding equipment can be applied to the welding of workpieces that cannot be structured, and the performance is more comprehensive.
附图说明Description of drawings
图1为本发明一种便于焊接角度调节的焊接设备的主视图;Fig. 1 is the front view of a kind of welding equipment that is convenient for welding angle adjustment of the present invention;
图2为本发明焊接放置结构的立体图;Fig. 2 is a perspective view of the welding placement structure of the present invention;
图3为本发明焊条输送调节机构的立体图;Fig. 3 is a perspective view of the electrode conveying adjustment mechanism of the present invention;
图4为本发明图3的A区局部放大图;Fig. 4 is the partially enlarged view of A district of Fig. 3 of the present invention;
图5为本发明中心支撑固定板的立体图。Fig. 5 is a perspective view of the central support and fixing plate of the present invention.
图中:1、支撑稳定底座;2、竖向工作支撑台;3、工作支撑架;4、焊接放置结构;5、竖向支撑架;6、焊接位移架;7、滑动位移台;8、焊接头;9、操作主板;10、焊条输送调节机构;11、侧边固定安装板;12、传动丝杆;13、滑动套;14、支撑竖架;15、伺服电机;16、电动转轴架;17、限位固定架;18、接触防滑垫;19、电动滑槽;20、电动滑块;21、转动调节轴;22、传动连接轴;23、传动电机;24、调节限位架;25、电动伸缩杆;26、连接固定块;27、连接固定孔;28、电动转轴;29、焊条放置架;30、限位伸缩杆;31、固定主板;32、限位固定块;33、焊条限位槽;34、下固定支撑架;35、转动输送轮;36、焊条输送槽;37、中心支撑固定板;38、调节伸缩杆;39、安装座;40、焊接限位槽;41、角度限位卡槽。In the figure: 1. Supporting stable base; 2. Vertical working support platform; 3. Working supporting frame; 4. Welding placement structure; 5. Vertical supporting frame; 6. Welding displacement frame; Welding head; 9. Operating main board; 10. Electrode conveying adjustment mechanism; 11. Side fixed mounting plate; 12. Drive screw; 13. Sliding sleeve; 14. Support vertical frame; 15. Servo motor; 16. Electric shaft frame ; 17, limit fixed frame; 18, contact anti-skid pad; 19, electric chute; 20, electric slider; 21, rotation adjustment shaft; 22, transmission connecting shaft; 23, transmission motor; 25. Electric telescopic rod; 26. Connecting fixed block; 27. Connecting fixed hole; 28. Electric rotating shaft; 29. Welding rod placement frame; 30. Limiting telescopic rod; Welding rod limit groove; 34. Lower fixed support frame; 35. Rotating conveying wheel; 36. Welding rod conveying groove; 37. Central support fixed plate; 38. Adjusting telescopic rod; , Angle limit slot.
本发明的实施方式Embodiments of the present invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-5,本发明提供的一种实施例:一种便于焊接角度调节的焊接设备,包括支撑稳定底座1,支撑稳定底座1上方的一侧安装有竖向工作支撑台2,竖向工作支撑台2的上方安装有工作支撑架3,工作支撑架3的上方安装有焊接放置结构4,能够在一定程度上提升焊接工件的放置性能,焊接放置结构4上方的后端安装有竖向支撑架5,竖向支撑架5的上方安装有焊接位移架6,焊接位移架6的前端安装有滑动位移台7,滑动位移台7下方的另一侧安装有焊条输送调节机构10,能够更好地对焊条的角度进行调节,同时可以进行焊条输送,焊条输送调节机构10包括调节限位架24、电动伸缩杆25、电动转轴28和焊条放置架29,焊接放置结构4上端的中间位置处安装有中心支撑固定板37,可以对特定的角度进行限位。Please refer to Fig. 1-5, an embodiment provided by the present invention: a kind of welding equipment that is convenient for welding angle adjustment, includes a supporting and stabilizing base 1, and a side above the supporting and stabilizing base 1 is equipped with a vertical working support platform 2, vertically A work support frame 3 is installed above the work support table 2, and a welding placement structure 4 is installed above the work support frame 3, which can improve the placement performance of the welding workpiece to a certain extent. The rear end above the welding placement structure 4 is equipped with a vertical To support frame 5, welding displacement frame 6 is installed on the top of vertical support frame 5, and the front end of welding displacement frame 6 is equipped with sliding displacement platform 7, and the other side below sliding displacement platform 7 is equipped with welding rod conveying adjustment mechanism 10, can Adjust the angle of welding rod better, can carry out welding rod conveying at the same time, welding rod conveying adjustment mechanism 10 comprises adjustment limit frame 24, electric telescopic rod 25, electric rotating shaft 28 and welding rod placement frame 29, the middle position of welding placement structure 4 upper ends A central support fixing plate 37 is installed at the place, which can limit a specific angle.
进一步,滑动位移台7与焊接位移架6滑动连接,滑动位移台7下方的一侧安装有焊接头8,滑动位移台7前端的一侧安装有操作主板9,焊接的位移性能得到了保障。Further, the sliding displacement table 7 is slidingly connected with the welding displacement frame 6, a welding head 8 is installed on the side below the sliding displacement table 7, and an operating main board 9 is installed on one side of the front end of the sliding displacement table 7, so that the displacement performance of welding is guaranteed.
进一步,焊接放置结构4上端外侧的两端均安装有侧边固定安装板11,侧边固定安装板11的内侧安装有传动丝杆12,且传动丝杆12与侧边固定安装板11转动连接,转动的稳定性更高,传动丝杆12的外侧安装有支撑竖架14,且支撑竖架14与传动丝杆12滑动连接,结构简单,提升了一定的位移性能,侧边固定安装板11的外侧安装有伺服电机15,且伺服电机15的输出轴与传动丝杆12传动连接,传动性能更加稳定,滑动套13的上方安装有支撑竖架14,支撑竖架14的上方安装有电动转轴架16,电动转轴架16的内侧安装有限位固定架17,限位固定架17的内侧安装有接触防滑垫18,且接触防滑垫18与限位固定架17粘贴连接,安装简便,不会随着使用时间的增长发生质变。Further, the two ends outside the upper end of the welding placement structure 4 are equipped with side fixed mounting plates 11, and the inner side of the side fixed mounting plates 11 is equipped with a transmission screw 12, and the transmission screw 12 is rotationally connected with the side fixed mounting plate 11. , the rotation stability is higher, the outer side of the transmission screw rod 12 is equipped with a support vertical frame 14, and the support vertical frame 14 is slidingly connected with the transmission screw rod 12, the structure is simple, and a certain displacement performance is improved, and the side fixed mounting plate 11 A servo motor 15 is installed on the outside of the motor, and the output shaft of the servo motor 15 is connected to the transmission screw rod 12, so that the transmission performance is more stable. A support vertical frame 14 is installed above the sliding sleeve 13, and an electric rotating shaft is installed above the support vertical frame 14. Frame 16, the inboard of electric rotating shaft frame 16 is equipped with limited fixed mount 17, and the inboard of limited fixed mount 17 is equipped with contact anti-skid pad 18, and contact anti-slip pad 18 is pasted and connected with limited fixed mount 17, easy to install, can not Qualitative changes occur with the increase of use time.
进一步,焊接放置结构4的上端设置有电动滑槽19,电动滑槽19的内部安装有电动滑块20,焊接放置结构4上方内侧的两端均安装有转动调节轴21,能够更好地保障位移转动的灵活性能,转动调节轴21的外侧安装有传动电机23,传动电机23和转动调节轴21之间安装有传动连接轴22,传动性能得到了一定程度上的保障,电动滑块20的上端延伸至传动连接轴22的外侧,且电动滑块20与转动调节轴21和传动连接轴22均滑动连接,结构性能简单稳定。Further, the upper end of the welding placement structure 4 is provided with an electric chute 19, the inside of the electric chute 19 is equipped with an electric slider 20, and the two ends of the inner side above the welding placement structure 4 are equipped with a rotation adjustment shaft 21, which can better ensure The flexible performance of displacement rotation, the transmission motor 23 is installed on the outside of the rotation adjustment shaft 21, and the transmission connection shaft 22 is installed between the transmission motor 23 and the rotation adjustment shaft 21, the transmission performance has been guaranteed to a certain extent, the electric slider 20 The upper end extends to the outside of the transmission connection shaft 22, and the electric slider 20 is slidingly connected to the rotation adjustment shaft 21 and the transmission connection shaft 22, and the structure and performance are simple and stable.
进一步,调节限位架24上方的中间位置处安装有电动伸缩杆25,电动伸缩杆25的上端设置有连接固定块26,连接固定块26上设置有连接固定孔27,连接固定孔27设置有若干个,且若干个连接固定孔27依次分布,安装固定更加稳定,调节限位架24和焊条放置架29通过电动转轴28传动连接,角度调节性能更加精准灵活。Further, an electric telescopic rod 25 is installed at the middle position above the adjustment limit frame 24, and the upper end of the electric telescopic rod 25 is provided with a connecting and fixing block 26, and the connecting and fixing block 26 is provided with a connecting and fixing hole 27, and the connecting and fixing hole 27 is provided with Several, and several connecting and fixing holes 27 are distributed sequentially, and the installation and fixing are more stable. The adjustment limit frame 24 and the welding rod placement frame 29 are connected through the transmission of the electric rotating shaft 28, and the angle adjustment performance is more accurate and flexible.
进一步,焊条放置架29的内侧安装有限位伸缩杆30,限位伸缩杆30设置有若干个,且若干个限位伸缩杆30依次分布,限位伸缩杆30的内侧安装有固定主板31,固定主板31内侧的两端均安装有限位固定块32,两个限位伸缩杆30之间设置有焊条限位槽33,焊条放置架29内部一端的中间位置处安装有下固定支撑架34,且下固定支撑架34设置有两个,两个下固定支撑架34之间安装有转动输送轮35,且转动输送轮35与下固定支撑架34转动连接,转动输送轮35的中间位置处设置有焊条输送槽36,焊条输送的结构性能得到了一定程度的保障。Further, the inboard of welding rod placement frame 29 is installed with limit expansion rod 30, and limit expansion rod 30 is provided with several, and several limit expansion rods 30 are distributed successively, and the inboard of limit limit expansion rod 30 is equipped with fixed main board 31, fixes The two ends of mainboard 31 inboards are all equipped with limited fixed block 32, between the two spaced telescopic rods 30, electrode spacer groove 33 is arranged, and the middle position of electrode placement frame 29 inside one end is equipped with lower fixed support frame 34, and The lower fixed support frame 34 is provided with two, and a rotating conveying wheel 35 is installed between the two lower fixed supporting frames 34, and the rotating conveying wheel 35 is connected with the lower fixed supporting frame 34 in rotation, and the middle position of the rotating conveying wheel 35 is provided with The welding rod conveying trough 36, the structural performance of welding rod conveying has obtained guarantee to a certain extent.
进一步,中心支撑固定板37下方的边角处均安装有调节伸缩杆38,调节伸缩杆38的下方安装有安装座39,中心支撑固定板37的上端设置有焊接限位槽40,焊接限位槽40下端的一侧设置有角度限位卡槽41,能够使得限位的灵活性更高。Further, the corners below the central support fixed plate 37 are all equipped with adjustable telescopic rods 38, and the bottom of the adjustable telescopic rods 38 is equipped with a mounting seat 39, and the upper end of the central support fixed plate 37 is provided with a welding limit groove 40, and the welding limit One side of the lower end of the slot 40 is provided with an angle limit card slot 41, which can make the limit more flexible.
一种便于焊接角度调节的焊接设备的焊接方法,该方法包括如下步骤:A welding method for welding equipment that facilitates welding angle adjustment, the method comprising the steps of:
步骤1:进行焊接工件的安装,焊前检查坡口、组装间隙,进行板材工件的放置安装时,启动电动滑块20,电动滑块20在电动滑槽19的内部滑动,将两个转动调节轴21移动至中间位置保障对工件的支撑性能,将工件放置在转动调节轴21的上方,放置完成后,启动伺服电机15,伺服电机15的输出轴带动传动丝杆12转动,传动丝杆12的转动使得滑动套13在传动丝杆12的外侧滑动,两个限位固定架17相对运动对板材工件的两侧进行夹持,当对管状工件进行焊接限位时,电动滑块20在电动滑槽19的内部滑动,转动调节轴21滑动至中间位置处时留下一定的缝隙,将管材的三分之一放置在两个转动调节轴21之间,再通过两侧的限位固定架17进行限位,当对特定角度进行焊接时,将需要进行焊接的板材放置在中心支撑固定板37的上方,使用焊接限位槽40和角度限位卡槽41对管材的角度进行限位,同时可以通过调节伸缩杆38的伸缩对焊接角度进行调节;Step 1: Install the welding workpiece, check the groove and assembly gap before welding, and when placing and installing the plate workpiece, start the electric slider 20, the electric slider 20 slides inside the electric chute 19, and adjust the two rotations The shaft 21 moves to the middle position to ensure the supporting performance of the workpiece, and the workpiece is placed on the top of the rotation adjustment shaft 21. After the placement is completed, the servo motor 15 is started, and the output shaft of the servo motor 15 drives the transmission screw 12 to rotate, and the transmission screw 12 The rotation of the sliding sleeve 13 makes the sliding sleeve 13 slide on the outside of the driving screw 12, and the relative movement of the two limit fixtures 17 clamps the two sides of the plate workpiece. The inside of the chute 19 slides, leaving a certain gap when the rotation adjustment shaft 21 slides to the middle position, and places one-third of the pipe between the two rotation adjustment shafts 21, and then passes through the limit fixing brackets on both sides 17 to limit the position, when welding a specific angle, place the plate to be welded above the central support fixed plate 37, use the welding limit groove 40 and the angle limit card groove 41 to limit the angle of the pipe, At the same time, the welding angle can be adjusted by adjusting the expansion and contraction of the telescopic rod 38;
步骤2:进行焊条的安装,将焊条放置在焊条放置架29的内部,焊条依次经过焊条限位槽33卡在焊条输送槽36的内部,可以根据焊条的尺寸对固定主板31之间的距离进行适当调节,后期焊接时可以根据焊接需要对焊条的角度进行适当的调节,通过电动转轴28的转动带动整体焊条放置架29运动完成调节动作;Step 2: Carry out the installation of welding rod, welding rod is placed on the inside of welding rod placement rack 29, and welding rod is stuck in the inside of welding rod conveying groove 36 through welding rod limiting groove 33 successively, can according to the size of welding rod to fix the distance between main board 31 Appropriate adjustment, the angle of the welding rod can be properly adjusted according to the welding needs during later welding, and the rotation of the electric rotating shaft 28 drives the movement of the overall welding rod placement frame 29 to complete the adjustment action;
步骤3:焊接工作,滑动位移台7在焊接位移架6的前端滑动进行横向位移,进行板材焊接时,只需通过焊接头8的横向位移即可完成焊接动作,根据板材的情况进行焊条角度的调节,焊条角度根据焊件厚度确定,两焊件厚度相等,焊条与焊条左右方向夹角均为45°,两焊件厚度不等时,焊条与较厚焊件一侧的夹角应大于较薄一侧的夹角。焊条应与垂直面形成60°~80°角,使角弧略向上,吹向熔池中心,当进行管材焊接时,通过转动调节轴21的转动带动管材运动,转动的同时通过焊接头8完成焊接动作。Step 3: Welding work, the sliding displacement table 7 slides on the front end of the welding displacement frame 6 for lateral displacement. When performing plate welding, the welding action can be completed only through the lateral displacement of the welding head 8, and the welding rod angle is adjusted according to the condition of the plate. Adjustment, the angle of the welding rod is determined according to the thickness of the weldment. The thickness of the two weldments is equal, and the angle between the welding rod and the left and right directions of the welding rod is 45°. Angle on the thin side. The welding rod should form an angle of 60°~80° with the vertical surface, so that the angle arc is slightly upward and blows to the center of the molten pool. When performing pipe welding, the rotation of the rotating adjustment shaft 21 drives the movement of the pipe, and the welding head 8 completes the rotation while rotating. Welding action.
步骤4:焊接完成后取下焊接工件即可。Step 4: After the welding is completed, remove the welding workpiece.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

  1. 一种便于焊接角度调节的焊接设备,包括支撑稳定底座(1),其特征在于:所述支撑稳定底座(1)上方的一侧安装有竖向工作支撑台(2),所述竖向工作支撑台(2)的上方安装有工作支撑架(3),所述工作支撑架(3)的上方安装有焊接放置结构(4),所述焊接放置结构(4)上方的后端安装有竖向支撑架(5),所述竖向支撑架(5)的上方安装有焊接位移架(6),所述焊接位移架(6)的前端安装有滑动位移台(7),所述滑动位移台(7)下方的另一侧安装有焊条输送调节机构(10),所述焊条输送调节机构(10)包括调节限位架(24)、电动伸缩杆(25)、电动转轴(28)和焊条放置架(29),所述焊接放置结构(4)上端的中间位置处安装有中心支撑固定板(37)。A welding device that facilitates the adjustment of welding angles, comprising a supporting and stabilizing base (1), characterized in that a vertical working support platform (2) is installed on one side above the supporting and stabilizing base (1), and the vertical working A working support frame (3) is installed above the supporting platform (2), a welding placement structure (4) is installed above the working support frame (3), and a vertical To the support frame (5), a welding displacement frame (6) is installed above the vertical support frame (5), and a sliding displacement table (7) is installed at the front end of the welding displacement frame (6), and the sliding displacement The other side below the table (7) is equipped with an electrode conveying adjustment mechanism (10), and the electrode conveying adjustment mechanism (10) includes an adjustment limit frame (24), an electric telescopic rod (25), an electric rotating shaft (28) and The welding rod placement frame (29), a central support fixing plate (37) is installed at the middle position of the upper end of the welding placement structure (4).
  2. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述滑动位移台(7)与焊接位移架(6)滑动连接,所述滑动位移台(7)下方的一侧安装有焊接头(8),所述滑动位移台(7)前端的一侧安装有操作主板(9)。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: the sliding displacement table (7) is slidingly connected with the welding displacement frame (6), and one below the sliding displacement table (7) A welding head (8) is installed on one side, and an operation main board (9) is installed on one side of the front end of the sliding stage (7).
  3. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述焊接放置结构(4)上端外侧的两端均安装有侧边固定安装板(11),所述侧边固定安装板(11)的内侧安装有传动丝杆(12),且传动丝杆(12)与侧边固定安装板(11)转动连接,所述传动丝杆(12)的外侧安装有支撑竖架(14),且支撑竖架(14)与传动丝杆(12)滑动连接,所述侧边固定安装板(11)的外侧安装有伺服电机(15),且伺服电机(15)的输出轴与传动丝杆(12)传动连接,所述滑动套(13)的上方安装有支撑竖架(14),所述支撑竖架(14)的上方安装有电动转轴架(16),所述电动转轴架(16)的内侧安装有限位固定架(17),所述限位固定架(17)的内侧安装有接触防滑垫(18),且接触防滑垫(18)与限位固定架(17)粘贴连接。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: the two ends outside the upper end of the welding placement structure (4) are equipped with side fixed mounting plates (11), and the side The inner side of the fixed installation plate (11) is equipped with a transmission screw rod (12), and the transmission screw rod (12) is rotationally connected with the side fixed installation plate (11), and the outer side of the transmission screw rod (12) is installed with a support vertical frame (14), and the support vertical frame (14) is slidingly connected with the transmission screw rod (12), and a servo motor (15) is installed on the outside of the side fixed mounting plate (11), and the output of the servo motor (15) The shaft is connected to the transmission screw (12), and the support vertical frame (14) is installed above the sliding sleeve (13), and the electric shaft support (16) is installed above the support vertical frame (14). The inner side of the electric shaft frame (16) is equipped with a limited fixed frame (17), and the inboard of the limited fixed frame (17) is equipped with a contact anti-skid pad (18), and the contact anti-skid pad (18) and the limited fixed frame ( 17) Paste the connection.
  4. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述焊接放置结构(4)的上端设置有电动滑槽(19),所述电动滑槽(19)的内部安装有电动滑块(20),所述焊接放置结构(4)上方内侧的两端均安装有转动调节轴(21),所述转动调节轴(21)的外侧安装有传动电机(23),所述传动电机(23)和转动调节轴(21)之间安装有传动连接轴(22),电动滑块(20)的上端延伸至传动连接轴(22)的外侧,且电动滑块(20)与转动调节轴(21)和传动连接轴(22)均滑动连接。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: the upper end of the welding placement structure (4) is provided with an electric chute (19), and the inside of the electric chute (19) An electric slider (20) is installed, and a rotation adjustment shaft (21) is installed on both ends of the upper inner side of the welding placement structure (4), and a transmission motor (23) is installed on the outer side of the rotation adjustment shaft (21), A transmission connection shaft (22) is installed between the transmission motor (23) and the rotation adjustment shaft (21), the upper end of the electric slider (20) extends to the outside of the transmission connection shaft (22), and the electric slider (20 ) are slidingly connected with the rotation adjustment shaft (21) and the transmission connection shaft (22).
  5. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述调节限位架(24)上方的中间位置处安装有电动伸缩杆(25),所述电动伸缩杆(25)的上端设置有连接固定块(26),所述连接固定块(26)上设置有连接固定孔(27),连接固定孔(27)设置有若干个,且若干个连接固定孔(27)依次分布,所述调节限位架(24)和焊条放置架(29)通过电动转轴(28)传动连接。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: an electric telescopic rod (25) is installed at the middle position above the adjustment limit frame (24), and the electric telescopic rod ( The upper end of 25) is provided with a connection fixing block (26), and the connection fixing block (26) is provided with a connection fixing hole (27), and several connection fixing holes (27) are provided, and several connection fixing holes (27 ) are distributed sequentially, and the adjustment limit frame (24) and the electrode placement frame (29) are connected through the transmission of the electric rotating shaft (28).
  6. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述焊条放置架(29)的内侧安装有限位伸缩杆(30),限位伸缩杆(30)设置有若干个,且若干个限位伸缩杆(30)依次分布,所述限位伸缩杆(30)的内侧安装有固定主板(31),所述固定主板(31)内侧的两端均安装有限位固定块(32),两个所述限位伸缩杆(30)之间设置有焊条限位槽(33),所述焊条放置架(29)内部一端的中间位置处安装有下固定支撑架(34),且下固定支撑架(34)设置有两个,两个所述下固定支撑架(34)之间安装有转动输送轮(35),且转动输送轮(35)与下固定支撑架(34)转动连接,所述转动输送轮(35)的中间位置处设置有焊条输送槽(36)。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: a limited telescopic rod (30) is installed on the inner side of the electrode placement frame (29), and the limited telescopic rod (30) is provided with several One, and several space-limiting telescopic rods (30) are distributed sequentially, the inner side of the space-limiting telescopic rods (30) is installed with a fixed main board (31), and both ends of the inner side of the fixed main board (31) are installed with limited positions and fixed block (32), a welding rod limiting groove (33) is arranged between the two limiting telescopic rods (30), and a lower fixed support frame (34) is installed at the middle position of one end inside the welding rod placing frame (29). ), and the lower fixed support frame (34) is provided with two, and the rotating conveying wheel (35) is installed between the two described lower fixed supporting frames (34), and the rotating conveying wheel (35) and the lower fixed supporting frame ( 34) Rotational connection, the middle position of the rotating conveying wheel (35) is provided with a welding rod conveying groove (36).
  7. 根据权利要求1所述的一种便于焊接角度调节的焊接设备,其特征在于:所述中心支撑固定板(37)下方的边角处均安装有调节伸缩杆(38),所述调节伸缩杆(38)的下方安装有安装座(39),所述中心支撑固定板(37)的上端设置有焊接限位槽(40),所述焊接限位槽(40)下端的一侧设置有角度限位卡槽(41)。The welding equipment that is convenient for welding angle adjustment according to claim 1, characterized in that: the corners below the central support fixing plate (37) are equipped with adjustable telescopic rods (38), and the adjustable telescopic rods A mounting seat (39) is installed under (38), and a welding limit groove (40) is provided on the upper end of the central support fixing plate (37), and one side of the lower end of the welding limit groove (40) is provided with an angle Limit card slot (41).
  8. 一种便于焊接角度调节的焊接设备的焊接方法,其特征在于,采用权利要求1的焊接设备,该方法包括如下步骤:A welding method for welding equipment that facilitates welding angle adjustment, characterized in that the welding equipment of claim 1 is used, and the method comprises the steps of:
    步骤1:进行焊接工件的安装,焊前检查坡口、组装间隙,进行板材工件的放置安装时,启动电动滑块(20),电动滑块(20)在电动滑槽(19)的内部滑动,将两个转动调节轴(21)移动至中间位置保障对工件的支撑性能,将工件放置在转动调节轴(21)的上方,放置完成后,启动伺服电机(15),伺服电机(15)的输出轴带动传动丝杆(12)转动,传动丝杆(12)的转动使得滑动套(13)在传动丝杆(12)的外侧滑动,两个限位固定架(17)相对运动对板材工件的两侧进行夹持,当对管状工件进行焊接限位时,电动滑块(20)在电动滑槽(19)的内部滑动,转动调节轴(21)滑动至中间位置处时留下一定的缝隙,将管材的三分之一放置在两个转动调节轴(21)之间,再通过两侧的限位固定架(17)进行限位,当对特定角度进行焊接时,将需要进行焊接的板材放置在中心支撑固定板(37)的上方,使用焊接限位槽(40)和角度限位卡槽(41)对管材的角度进行限位,同时可以通过调节伸缩杆(38)的伸缩对焊接角度进行调节;Step 1: Install the welding workpiece, check the groove and assembly gap before welding, and when placing and installing the plate workpiece, start the electric slider (20), and the electric slider (20) slides inside the electric chute (19) , move the two rotation adjustment shafts (21) to the middle position to ensure the support performance of the workpiece, place the workpiece above the rotation adjustment shaft (21), after the placement is completed, start the servo motor (15), the servo motor (15) The output shaft of the output shaft drives the transmission screw (12) to rotate, and the rotation of the transmission screw (12) makes the sliding sleeve (13) slide on the outside of the transmission screw (12), and the two limit fixing brackets (17) move relative to the plate The two sides of the workpiece are clamped. When the welding limit is performed on the tubular workpiece, the electric slider (20) slides inside the electric chute (19), and when the rotating adjustment shaft (21) slides to the middle position, a certain amount is left. place one-third of the pipe between the two rotating adjustment shafts (21), and then limit it through the limit fixtures (17) on both sides. When welding at a specific angle, it will be necessary to The welded plate is placed above the central support fixing plate (37), and the angle of the pipe is limited by using the welding limit groove (40) and the angle limit card groove (41). At the same time, the expansion rod (38) can be adjusted Telescopic to adjust the welding angle;
    步骤2:进行焊条的安装,将焊条放置在焊条放置架(29)的内部,焊条依次经过焊条限位槽(33)卡在焊条输送槽(36)的内部,可以根据焊条的尺寸对固定主板(31)之间的距离进行适当调节,后期焊接时可以根据焊接需要对焊条的角度进行适当的调节,通过电动转轴(28)的转动带动整体焊条放置架(29)运动完成调节动作;Step 2: Install the welding rod, place the welding rod inside the welding rod placement frame (29), and the welding rod passes through the welding rod limiting groove (33) and gets stuck inside the welding rod conveying groove (36), and the main board can be fixed according to the size of the welding rod The distance between (31) is properly adjusted, and the angle of the welding rod can be properly adjusted according to the welding requirements during later welding, and the rotation of the electric shaft (28) drives the movement of the overall welding rod placement frame (29) to complete the adjustment action;
    步骤3:焊接工作,滑动位移台(7)在焊接位移架(6)的前端滑动进行横向位移,进行板材焊接时,只需通过焊接头(8)的横向位移即可完成焊接动作,根据板材的情况进行焊条角度的调节,焊条角度根据焊件厚度确定,两焊件厚度相等,焊条与焊条左右方向夹角均为45°,两焊件厚度不等时,焊条与较厚焊件一侧的夹角应大于较薄一侧的夹角;Step 3: Welding work, the sliding stage (7) slides on the front end of the welding displacement frame (6) for lateral displacement. When welding the plate, the welding action can be completed only by the lateral displacement of the welding head (8). According to the plate Adjust the angle of the welding rod according to the situation. The angle of the welding rod is determined according to the thickness of the weldment. The thickness of the two weldments is equal. The included angle should be greater than that of the thinner side;
    焊条应与垂直面形成60°~80°角,使角弧略向上,吹向熔池中心,当进行管材焊接时,通过转动调节轴(21)的转动带动管材运动,转动的同时通过焊接头(8)完成焊接动作;The welding rod should form an angle of 60°~80° with the vertical surface, so that the angle arc is slightly upward and blows to the center of the molten pool. When welding pipes, the rotation of the rotating adjustment shaft (21) drives the movement of the pipes, and passes through the welding head while rotating. (8) Complete the welding action;
    步骤4:焊接完成后取下焊接工件即可。Step 4: After the welding is completed, remove the welding workpiece.
PCT/CN2021/100269 2021-05-10 2021-06-16 Welding device facilitating welding angle adjustment, and welding method therefor WO2022236919A1 (en)

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CN118577900B (en) * 2024-07-02 2024-10-29 江苏大晶新塑科技有限公司 Injection mold equipment of brazing

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CN212470312U (en) * 2020-06-04 2021-02-05 苏州思益捷精密机械有限公司 Automatic mesh basket welding device
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CN106425061A (en) * 2016-10-31 2017-02-22 华南理工大学 Automatic welding blow scraping machine tool
CN207787917U (en) * 2017-12-29 2018-08-31 浙江薄睿新材料有限公司 A kind of welding equipment convenient for adjusting
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