WO2022227874A1 - Fusion welding column having self-contained positioning buckle and connection structure - Google Patents

Fusion welding column having self-contained positioning buckle and connection structure Download PDF

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Publication number
WO2022227874A1
WO2022227874A1 PCT/CN2022/079967 CN2022079967W WO2022227874A1 WO 2022227874 A1 WO2022227874 A1 WO 2022227874A1 CN 2022079967 W CN2022079967 W CN 2022079967W WO 2022227874 A1 WO2022227874 A1 WO 2022227874A1
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Prior art keywords
welding
positioning
welding column
base
plug
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PCT/CN2022/079967
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French (fr)
Chinese (zh)
Inventor
田由平
胡学川
赵义祥
周建军
马力
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重庆平伟汽车零部件有限公司
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Publication of WO2022227874A1 publication Critical patent/WO2022227874A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/40Applying molten plastics, e.g. hot melt
    • B29C65/42Applying molten plastics, e.g. hot melt between pre-assembled parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7805Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
    • B29C65/7814Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of inter-cooperating positioning features, e.g. tenons and mortises

Definitions

  • the invention belongs to the technical field of welding and connection of plastic parts, and particularly relates to a welding column and a connection structure with its own positioning buckle.
  • the interior and exterior parts of automobiles are assembled from multiple parts, and the connection methods between parts generally include welding, snaps, screws or bolts.
  • the connection methods between parts generally include welding, snaps, screws or bolts.
  • most of the interior and exterior trim parts are plastic parts, and the connection between the plastic parts widely uses the structure of the fusion welding column and the socket. After the socket is matched, the welding column is melted to connect the two parts.
  • the welding column is melted to connect the two parts.
  • the pre-installed buckle structure is usually designed separately, and the positioning and pre-connection between components are realized by relying on the pre-installed buckle structure, but this design will lead to increased space for components and more complex molds.
  • the cost of the mold is increased, and there are more structural features that need to be aligned during assembly, so the installation is complicated.
  • one of the objectives of the present invention is to provide a welding post with its own positioning buckle.
  • a welding post with its own positioning buckle including a base, a welding post body is arranged on the base, one end of the welding post body is connected with the base, and the other end protrudes away from the base to
  • the key to forming the plug-in terminal is that the side wall of the welding post body is provided with an undercut.
  • the above design has the advantage of preventing the welding column body from coming out after being inserted into the socket by setting the inverted buckle structure, which is conducive to the realization of positioning and pre-assembly between the two parts.
  • the structure is simple and the assembly efficiency is high. Connecting is soldering for convenience.
  • the side wall of the welding column body is partially extended radially outward to form the undercut, and the height of the undercut protruding from the side wall of the welding column body is from the undercut to the insertion end gradually decreased.
  • the advantage is that it is convenient for the welding post body to enter the socket.
  • At least two positioning ribs are arranged on the side wall of the welding column body, all the positioning ribs are evenly distributed circumferentially around the side wall of the welding column body, and the positioning ribs are along the welding column. the axial extension of the body;
  • a support table is also arranged on the side wall of the welding column body, the direction of the support table is consistent with the direction of the plug-in end, and the support table is located between the undercut and the base.
  • the advantage is that the positioning rib is used as the abutment structure between the welding column body and the socket wall, and the point-surface fit replaces the surface-to-surface cooperation between the outer wall of the welding column body and the socket wall, which is convenient to realize the welding column.
  • the radial positioning of the body in the socket; the support table and the undercut realize the axial positioning of the welding column body and the socket from two directions, and the support table can also improve the connection stability between the welding column and the welding seat .
  • the protruding height thereof is gradually reduced, thereby forming a plug guide portion.
  • a supporting rib is connected between the positioning rib and the base, the supporting rib and the corresponding positioning rib are located in the same plane, and the end face of the supporting rib facing the plug end forms the A support table, the table surface of the support table is perpendicular to the column center line of the welding column body.
  • an impact hole is partially penetrated through the base facing the above-mentioned upside-down buckle.
  • the above design has the advantage of facilitating demolding after injection molding of the fusion welding column and simplifying the mold.
  • Another object of the present invention is to provide a connection structure having the above-mentioned welding column. Its technical solution is as follows:
  • a connection structure includes the fusion welding column described in any one of the above, and the key point is that it also includes a welding seat, and the welding seat is provided with an insertion hole;
  • the welding post body is inserted into the insertion hole, and the positioning rib abuts against the hole wall of the insertion hole;
  • the inverted buckle and the support stand are respectively abutted against the welding seat from both ends of the insertion hole.
  • the hole wall of the above-mentioned socket is provided with a vacant notch corresponding to the inverted buckle, and the vacated notch extends toward the inverted buckle near the edge of the plug-in end to form a clamping platform, and the inverted buckle sticks Rely on the card to connect the platform;
  • a guide chamfer is provided at the edge of the above-mentioned escaping notch close to the base.
  • the beneficial effects of the present invention are as follows: by setting the inverted buckle structure, the welding post body is prevented from coming out after being inserted into the socket, which is beneficial to realize the positioning and pre-assembly between the two parts, the structure is simple, and the assembly is simple. High efficiency and convenience for subsequent permanent connection, namely welding.
  • Fig. 1 is the structural schematic diagram of the first angle of view of the fusion welding column
  • Fig. 2 is the structural schematic diagram of the second angle of view of the fusion welding column
  • Fig. 3 is the first schematic diagram of the connection structure
  • Fig. 4 is the second schematic diagram of the connection structure
  • Fig. 5 is A-A sectional view in Fig. 4;
  • Fig. 6 is the schematic diagram of the first angle of view of the welding seat
  • FIG. 7 is a schematic diagram of a second viewing angle of the welding seat.
  • a welding column with its own positioning buckle includes a base 110 , a welding column body 120 is arranged on the base 110 , and one end of the welding column body 120 is connected to the base 110 For connection, the other end protrudes away from the base 110 to form a plug-in end, and an undercut 130 is provided on the side wall of the solder post body 120 .
  • a positioning rib 140 is provided on the side wall of the welding column body 120 , and the positioning rib 140 extends along the axial direction of the welding column body 120 .
  • the side wall of the welding column body 120 is further provided with a support table, the direction of the support table is the same as the direction of the plug-in end, and the support table is located between the undercut 130 and the base 110 .
  • positioning ribs 140 there are at least three positioning ribs 140 , and all the positioning ribs 140 are evenly distributed circumferentially around the sidewall of the welding column body 120 .
  • there are four positioning ribs 140 and the middle portion of one positioning rib 140 extends radially outward along the welding column body 120 to form the undercut 130 .
  • the height of the undercut 130 protruding from the side wall of the welding post body 120 gradually decreases from the undercut 130 to the plug end, and the end of the positioning rib 140 close to the plug end extends toward the plug end while it protrudes The height gradually decreases, thereby forming the plug guide portion 141 .
  • the purpose of this design is to facilitate the entry of the solder post body 120 into the corresponding assembly hole.
  • the other three positioning ribs 140 are respectively connected with support ribs 150 between the base 110 , and the support ribs 150 and the corresponding positioning ribs 140 are located in the same plane.
  • the end faces of the three support ribs 150 facing the plug end are located in the same plane perpendicular to the column center line of the welding column body 120 , and the plane forms a support table.
  • the welding post body 120 is a hollow cylindrical shape, and its plug-in end is open.
  • the base 110 facing the undercut 130 is partially penetrated with an impact hole 111 , and the area of the impact hole 111 is larger than the area of the undercut 130 , so that the welding column body 120 can be directly followed in the axial direction of the welding column body 120 during injection molding of the welding column.
  • Two-way demoulding, directly integrally forming the inverted buckle 130 and the welding column, makes the mold structure simpler.
  • the base 110 includes a base plate, and the middle portion of the base plate protrudes toward one side of the base plate to form a reinforcing protrusion, so as to improve the strength and rigidity of the base 110 .
  • the welding post body 120 is integrally formed on the reinforcing protrusion. The entire part can be integrally molded by injection molding.
  • the applicable connection structure of the welding column with its own positioning buckle is as follows:
  • a connection structure includes the welding column as described above, and also includes a welding seat 210 , and an insertion hole 220 is opened on the welding seat 210 .
  • the welding post body 120 is inserted into the insertion hole 220 , and the positioning ribs 140 abut against the hole wall of the insertion hole 220 , thereby positioning the welding post body 120 .
  • the inverted buckle 130 and the support stand abut against the welding seat 210 from both ends of the insertion hole 220 respectively.
  • the area of the welding seat 210 corresponding to the support rib 150 is flat, so the support rib 150 abutting the welding seat 210 can also enhance the connection stability during permanent connection.
  • the edge of the welding seat 210 is also provided with a reinforced flange to improve the strength and rigidity of the welding seat 210 .
  • the hole wall of the insertion hole 220 is provided with a vacant notch corresponding to the inverted buckle 130 , and the vacated notch extends toward the inverted buckle 130 near the edge of the plug-in end to form a
  • the clamping platform 230 is attached to the clamping platform 230 .
  • a guide chamfer 240 is provided near the edge of the base 110 of the escape notch, so that the welding column body 120 can enter the insertion hole 220 easily; at the same time, due to the existence of the guide chamfer 240, the base 110 is partially thinned corresponding to the vacant gap, so that the clamping platform 230 has a certain elasticity.
  • the circumferential direction of the insertion hole 220 there are gaps between the two ends of the clamping platform 230 and the two ends of the edge of the escaping notch, which further increases the elasticity of the clamping platform 230 .
  • the design interference between the inverted buckle 130 and the clamping platform 230 is 0.1 mm. Not only can the snap connection be realized, but at the same time, it is convenient for the inverted buckle 130 to pass through the socket 220 .
  • the length of the entire fusion welding column protruding from the welding seat 210 is 8-10 mm, which is just right after the welding is melted and satisfies the assembly strength.

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  • Mechanical Engineering (AREA)
  • Connection Of Plates (AREA)

Abstract

Disclosed are a fusion welding column which has a self-contained positioning buckle and a connection structure. The fusion welding column comprises a base. A welding column body is disposed on the base. One end of the welding column body is connected to the base, and the other end extends back to the base so as to form an insertion end. An inverted buckle is provided on a sidewall of the welding column body. Also disclosed is a fusion welding column which has a self-contained positioning buckle and connection structure which has a receptacle part. The beneficial effects of the present invention: by means of providing an inverted buckle structure, the welding column body is prevented from disengaging after being inserted into a receptacle, which is beneficial for positioning and pre-assembling two parts. The structure is simple and the assembly efficiency is high, which are beneficial for the subsequent permanent connection, i.e. fusion welding.

Description

一种自带定位卡扣的熔焊柱及连接结构A welding column with its own positioning buckle and its connection structure 技术领域technical field
本发明属于塑料件焊接连接技术领域,具体涉及一种自带定位卡扣的熔焊柱及连接结构。The invention belongs to the technical field of welding and connection of plastic parts, and particularly relates to a welding column and a connection structure with its own positioning buckle.
背景技术Background technique
汽车内外饰部件由多个零部件组装而成,零部件之间的连接方式一般有焊接、卡扣、螺钉或螺栓等方式。例如,内外饰零部件多为塑料件,塑料件之间的连接广泛使用熔焊柱与插孔配合的结构,在插套配合完成后,再将熔焊柱熔化以将两个零部件连接。为便于零部件之间的安装连接,在正视连接之前,一般需要对零件进行预安装,使零部件相对固定不动,再进行焊接/打螺钉等操作,这样做才能保证准确定位,提高组装质量和效率。为实现这个目的,通常要单独设计预安装卡扣结构,依靠该预安装卡扣结构来实现零部件之间的定位和预连接,但这种设计会导致零部件占用空间增加,模具更复杂,增加模具费用,并且在组装时需要对位配合的结构特征更多,因而安装显得复杂。The interior and exterior parts of automobiles are assembled from multiple parts, and the connection methods between parts generally include welding, snaps, screws or bolts. For example, most of the interior and exterior trim parts are plastic parts, and the connection between the plastic parts widely uses the structure of the fusion welding column and the socket. After the socket is matched, the welding column is melted to connect the two parts. In order to facilitate the installation and connection between components, before facing the connection, it is generally necessary to pre-install the components so that the components are relatively fixed, and then perform welding/screwing operations, so as to ensure accurate positioning and improve assembly quality. and efficiency. In order to achieve this purpose, the pre-installed buckle structure is usually designed separately, and the positioning and pre-connection between components are realized by relying on the pre-installed buckle structure, but this design will lead to increased space for components and more complex molds. The cost of the mold is increased, and there are more structural features that need to be aligned during assembly, so the installation is complicated.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的之一在于提供一种自带定位卡扣的熔焊柱。In view of this, one of the objectives of the present invention is to provide a welding post with its own positioning buckle.
其技术方案如下:Its technical solutions are as follows:
一种自带定位卡扣的熔焊柱,包括基座,该基座上设置有焊柱本体,该焊柱本体的一端与所述基座连接,另一端背向所述基座伸出以形成插接端,其关键在于,所述焊柱本体的侧壁上设置有倒扣。A welding post with its own positioning buckle, including a base, a welding post body is arranged on the base, one end of the welding post body is connected with the base, and the other end protrudes away from the base to The key to forming the plug-in terminal is that the side wall of the welding post body is provided with an undercut.
采用以上设计,其优点在于通过设置倒扣结构,防止焊柱本体插设到插孔后脱出,有利于实现两个零件之间的定位和预装配,结构简单,装配效率 高,为后续永久连接即焊接提供便利。The above design has the advantage of preventing the welding column body from coming out after being inserted into the socket by setting the inverted buckle structure, which is conducive to the realization of positioning and pre-assembly between the two parts. The structure is simple and the assembly efficiency is high. Connecting is soldering for convenience.
作为优选技术方案,上述焊柱本体的侧壁局部径向向外延伸,以形成所述倒扣,所述倒扣凸出所述焊柱本体侧壁的高度从该倒扣到所述插接端逐渐降低。As a preferred technical solution, the side wall of the welding column body is partially extended radially outward to form the undercut, and the height of the undercut protruding from the side wall of the welding column body is from the undercut to the insertion end gradually decreased.
采用以上设计,其优点在于便于焊柱本体进入插孔。With the above design, the advantage is that it is convenient for the welding post body to enter the socket.
作为优选技术方案,上述焊柱本体的侧壁上设置有至少两条定位筋,所有所述定位筋环绕所述焊柱本体的侧壁环向均匀分布,所述定位筋沿着所述焊柱本体的轴向延伸;As a preferred technical solution, at least two positioning ribs are arranged on the side wall of the welding column body, all the positioning ribs are evenly distributed circumferentially around the side wall of the welding column body, and the positioning ribs are along the welding column. the axial extension of the body;
所述焊柱本体的侧壁上还设置有支撑台,该支撑台的朝向与所述插接端朝向一致,该支撑台位于所述倒扣与所述基座之间。A support table is also arranged on the side wall of the welding column body, the direction of the support table is consistent with the direction of the plug-in end, and the support table is located between the undercut and the base.
采用以上设计,其优点在于定位筋作为焊柱本体与插孔壁之间的抵靠结构,由点-面配合取代焊柱本体外壁与插孔壁之间的面-面配合,便于实现焊柱本体在插孔内的径向定位;支撑台与倒扣分别从两个方向实现焊柱本体与插孔的轴向定位,并且支撑台还能提高熔焊柱与焊接座之间的连接稳固度。With the above design, the advantage is that the positioning rib is used as the abutment structure between the welding column body and the socket wall, and the point-surface fit replaces the surface-to-surface cooperation between the outer wall of the welding column body and the socket wall, which is convenient to realize the welding column. The radial positioning of the body in the socket; the support table and the undercut realize the axial positioning of the welding column body and the socket from two directions, and the support table can also improve the connection stability between the welding column and the welding seat .
作为优选技术方案,上述定位筋有四条,其中一个所述定位筋中部沿着所述焊柱本体径向向外延伸从而形成所述倒扣。As a preferred technical solution, there are four positioning ribs, and the middle part of one of the positioning ribs extends radially outward along the welding column body to form the undercut.
作为优选技术方案,上述定位筋靠近所述插接端的端部向所述插接端延伸的同时其凸出高度逐渐降低,从而形成插接导向部。As a preferred technical solution, when the end portion of the positioning rib close to the plug end extends toward the plug end, the protruding height thereof is gradually reduced, thereby forming a plug guide portion.
作为优选技术方案,上述定位筋与所述基座之间连接有支撑筋,所述支撑筋与相应的所述定位筋位于同一平面内,所述支撑筋朝向所述插接端的端面形成所述支撑台,所述支撑台的台面与所述焊柱本体的柱心线垂直。As a preferred technical solution, a supporting rib is connected between the positioning rib and the base, the supporting rib and the corresponding positioning rib are located in the same plane, and the end face of the supporting rib facing the plug end forms the A support table, the table surface of the support table is perpendicular to the column center line of the welding column body.
作为优选技术方案,上述倒扣正对的所述基座局部贯穿有碰穿孔。As a preferred technical solution, an impact hole is partially penetrated through the base facing the above-mentioned upside-down buckle.
采用以上设计,其优点在于便于熔焊柱注塑成型后脱模,简化模具。The above design has the advantage of facilitating demolding after injection molding of the fusion welding column and simplifying the mold.
本发明的目的之二在于提供一种具有上述熔焊柱的连接结构。其技术方 案如下:Another object of the present invention is to provide a connection structure having the above-mentioned welding column. Its technical solution is as follows:
一种连接结构,包括如上任意一项所述的熔焊柱,其关键在于,还包括焊接座,该焊接座上开设有插孔;A connection structure includes the fusion welding column described in any one of the above, and the key point is that it also includes a welding seat, and the welding seat is provided with an insertion hole;
所述焊柱本体插设在所述插孔内,所述定位筋抵靠所述插孔孔壁;The welding post body is inserted into the insertion hole, and the positioning rib abuts against the hole wall of the insertion hole;
所述倒扣与所述支撑台分别从所述插孔的两端贴靠所述焊接座。The inverted buckle and the support stand are respectively abutted against the welding seat from both ends of the insertion hole.
作为优选技术方案,上述插孔的孔壁对应所述倒扣开设有让位缺口,该让位缺口靠近所述插接端的边缘向所述倒扣延伸以形成卡接平台,所述倒扣贴靠该卡接平台;As a preferred technical solution, the hole wall of the above-mentioned socket is provided with a vacant notch corresponding to the inverted buckle, and the vacated notch extends toward the inverted buckle near the edge of the plug-in end to form a clamping platform, and the inverted buckle sticks Rely on the card to connect the platform;
在所述插孔的周向上,所述卡接平台的两端分别与所述让位缺口的边缘两端之间存在间隙。In the circumferential direction of the insertion hole, there are gaps between the two ends of the clamping platform and the two ends of the edge of the escaping notch respectively.
作为优选技术方案,上述让位缺口靠近所述基座的边缘处设有导向倒角。As a preferred technical solution, a guide chamfer is provided at the edge of the above-mentioned escaping notch close to the base.
与现有技术相比,本发明的有益效果:通过设置倒扣结构,防止焊柱本体插设到插孔后脱出,有利于实现两个零件之间的定位和预装配,结构简单,装配效率高,为后续永久连接即焊接提供便利。Compared with the prior art, the beneficial effects of the present invention are as follows: by setting the inverted buckle structure, the welding post body is prevented from coming out after being inserted into the socket, which is beneficial to realize the positioning and pre-assembly between the two parts, the structure is simple, and the assembly is simple. High efficiency and convenience for subsequent permanent connection, namely welding.
附图说明Description of drawings
图1为熔焊柱的第一个视角的结构示意图;Fig. 1 is the structural schematic diagram of the first angle of view of the fusion welding column;
图2为熔焊柱的第二个视角的结构示意图;Fig. 2 is the structural schematic diagram of the second angle of view of the fusion welding column;
图3为连接结构的第一个示意图;Fig. 3 is the first schematic diagram of the connection structure;
图4为连接结构的第二个示意图;Fig. 4 is the second schematic diagram of the connection structure;
图5为图4中A-A剖面图;Fig. 5 is A-A sectional view in Fig. 4;
图6为焊接座的第一个视角的示意图;Fig. 6 is the schematic diagram of the first angle of view of the welding seat;
图7为焊接座的第二个视角的示意图。FIG. 7 is a schematic diagram of a second viewing angle of the welding seat.
具体实施方式Detailed ways
以下结合实施例和附图对本发明作进一步说明。The present invention will be further described below with reference to the embodiments and the accompanying drawings.
如图1和2所示,一种自带定位卡扣的熔焊柱,包括基座110,该基座110上设置有焊柱本体120,该焊柱本体120的一端与所述基座110连接,另一端背向所述基座110伸出以形成插接端,所述焊柱本体120的侧壁上设置有倒扣130。所述焊柱本体120的侧壁上设置有定位筋140,所述定位筋140沿着所述焊柱本体120的轴向延伸。所述焊柱本体120的侧壁上还设置有支撑台,该支撑台的朝向与所述插接端朝向一致,该支撑台位于所述倒扣130与所述基座110之间。As shown in FIGS. 1 and 2 , a welding column with its own positioning buckle includes a base 110 , a welding column body 120 is arranged on the base 110 , and one end of the welding column body 120 is connected to the base 110 For connection, the other end protrudes away from the base 110 to form a plug-in end, and an undercut 130 is provided on the side wall of the solder post body 120 . A positioning rib 140 is provided on the side wall of the welding column body 120 , and the positioning rib 140 extends along the axial direction of the welding column body 120 . The side wall of the welding column body 120 is further provided with a support table, the direction of the support table is the same as the direction of the plug-in end, and the support table is located between the undercut 130 and the base 110 .
本实施例中,所述定位筋140至少有三个,所有所述定位筋140环绕所述焊柱本体120的侧壁环向均匀分布。本实施例中,定位筋140有四个,其中一个定位筋140中部沿着所述焊柱本体120径向向外延伸从而形成所述倒扣130。倒扣130凸出焊柱本体120侧壁的高度从该倒扣130到插接端逐渐降低,并且,定位筋140靠近所述插接端的端部向所述插接端延伸的同时其凸出高度逐渐降低,从而形成插接导向部141。这样设计的目的在于便于焊柱本体120进入相应的装配插孔内。In this embodiment, there are at least three positioning ribs 140 , and all the positioning ribs 140 are evenly distributed circumferentially around the sidewall of the welding column body 120 . In this embodiment, there are four positioning ribs 140 , and the middle portion of one positioning rib 140 extends radially outward along the welding column body 120 to form the undercut 130 . The height of the undercut 130 protruding from the side wall of the welding post body 120 gradually decreases from the undercut 130 to the plug end, and the end of the positioning rib 140 close to the plug end extends toward the plug end while it protrudes The height gradually decreases, thereby forming the plug guide portion 141 . The purpose of this design is to facilitate the entry of the solder post body 120 into the corresponding assembly hole.
除倒扣130所在的定位筋140外,其余三个定位筋140分别与基座110之间连接有支撑筋150,支撑筋150与相应的所述定位筋140位于同一平面内。三个支撑筋150朝向所述插接端的端面位于与所述焊柱本体120的柱心线相垂直的同一平面内,该平面形成支撑台。Except for the positioning ribs 140 where the undercuts 130 are located, the other three positioning ribs 140 are respectively connected with support ribs 150 between the base 110 , and the support ribs 150 and the corresponding positioning ribs 140 are located in the same plane. The end faces of the three support ribs 150 facing the plug end are located in the same plane perpendicular to the column center line of the welding column body 120 , and the plane forms a support table.
所述焊柱本体120为空心圆柱状,其插接端开口。倒扣130正对的所述基座110局部贯穿有碰穿孔111,碰穿孔111的面积大于倒扣130面积,这样在进行熔焊柱注塑成型时,可以直接沿着焊柱本体120的轴向双向脱模,直接将倒扣130与熔焊柱一体成型,使得模具结构更为简单。The welding post body 120 is a hollow cylindrical shape, and its plug-in end is open. The base 110 facing the undercut 130 is partially penetrated with an impact hole 111 , and the area of the impact hole 111 is larger than the area of the undercut 130 , so that the welding column body 120 can be directly followed in the axial direction of the welding column body 120 during injection molding of the welding column. Two-way demoulding, directly integrally forming the inverted buckle 130 and the welding column, makes the mold structure simpler.
本实施例中,基座110包括基板,基板中部向其一侧凸起以形成加强凸出部,以提高基座110的强度和刚度。该加强凸出部上一体成型出焊柱本体 120。整个零件可以通过注塑一体成型。In this embodiment, the base 110 includes a base plate, and the middle portion of the base plate protrudes toward one side of the base plate to form a reinforcing protrusion, so as to improve the strength and rigidity of the base 110 . The welding post body 120 is integrally formed on the reinforcing protrusion. The entire part can be integrally molded by injection molding.
上述自带定位卡扣的熔焊柱适用的连接结构如下:The applicable connection structure of the welding column with its own positioning buckle is as follows:
如图3~5所示,一种连接结构,包括如上所述的熔焊柱,还包括焊接座210,该焊接座210上开设有插孔220。所述焊柱本体120插设在所述插孔220内,所述定位筋140抵靠所述插孔220孔壁,从而将焊柱本体120定位。所述倒扣130与所述支撑台分别从所述插孔220的两端贴靠所述焊接座210。As shown in FIGS. 3 to 5 , a connection structure includes the welding column as described above, and also includes a welding seat 210 , and an insertion hole 220 is opened on the welding seat 210 . The welding post body 120 is inserted into the insertion hole 220 , and the positioning ribs 140 abut against the hole wall of the insertion hole 220 , thereby positioning the welding post body 120 . The inverted buckle 130 and the support stand abut against the welding seat 210 from both ends of the insertion hole 220 respectively.
本实施例中,焊接座210对应支撑筋150的区域为平板状,因而支撑筋150抵靠焊接座210还能在永久连接时,起到增强连接稳固度的作用。焊接座210边缘还设有加强翻边,以提高焊接座210的强度和刚度。In this embodiment, the area of the welding seat 210 corresponding to the support rib 150 is flat, so the support rib 150 abutting the welding seat 210 can also enhance the connection stability during permanent connection. The edge of the welding seat 210 is also provided with a reinforced flange to improve the strength and rigidity of the welding seat 210 .
如图3、5和6所示,所述插孔220的孔壁对应所述倒扣130开设有让位缺口,该让位缺口靠近所述插接端的边缘向所述倒扣130延伸以形成卡接平台230,所述倒扣130贴靠该卡接平台230。As shown in FIGS. 3 , 5 and 6 , the hole wall of the insertion hole 220 is provided with a vacant notch corresponding to the inverted buckle 130 , and the vacated notch extends toward the inverted buckle 130 near the edge of the plug-in end to form a The clamping platform 230 is attached to the clamping platform 230 .
如图5和7所示,所述让位缺口靠近所述基座110的边缘处设有导向倒角240,便于焊柱本体120进入插孔220;同时由于导向倒角240的存在,基座110对应让位缺口处局部减薄,使得卡接平台230具有一定的弹性。在所述插孔220的周向上,所述卡接平台230的两端分别与所述让位缺口的边缘两端之间存在间隙,进一步增加了卡接平台230的弹性。在安装时,便于焊柱本体120进入插孔220,以及便于倒扣130穿过插孔220。As shown in FIGS. 5 and 7 , a guide chamfer 240 is provided near the edge of the base 110 of the escape notch, so that the welding column body 120 can enter the insertion hole 220 easily; at the same time, due to the existence of the guide chamfer 240, the base 110 is partially thinned corresponding to the vacant gap, so that the clamping platform 230 has a certain elasticity. In the circumferential direction of the insertion hole 220 , there are gaps between the two ends of the clamping platform 230 and the two ends of the edge of the escaping notch, which further increases the elasticity of the clamping platform 230 . During installation, it is convenient for the welding post body 120 to enter the insertion hole 220 and for the undercut 130 to pass through the insertion hole 220 .
倒扣130与卡接平台230设计干涉0.1mm。既能够实现卡扣连接,同时便于倒扣130穿过插孔220。整个熔焊柱伸出焊接座210的长度为8-10mm,焊接熔化后刚好合适,满足装配强度。The design interference between the inverted buckle 130 and the clamping platform 230 is 0.1 mm. Not only can the snap connection be realized, but at the same time, it is convenient for the inverted buckle 130 to pass through the socket 220 . The length of the entire fusion welding column protruding from the welding seat 210 is 8-10 mm, which is just right after the welding is melted and satisfies the assembly strength.
装配时,熔焊柱插入插孔220后,几条定位筋140分别抵靠插孔220的孔壁,以实现焊柱本体120相对于插孔220的径向定位;支撑台从插孔220的一端贴靠焊接座210,对焊接座210起到支撑作用并起到轴向限位作用,而 倒扣130从插孔220的另一端贴靠焊接座210,对焊接座210也起到轴向限位作用,使得熔焊柱与焊接座210位置固定。该预装配连接结构简单,安装方便,有效实现预装定位,后续将焊柱本体120的插接端熔融后即实现两者焊接连接。During assembly, after the welding column is inserted into the socket 220, several positioning ribs 140 abut against the hole wall of the socket 220 respectively, so as to realize the radial positioning of the welding column body 120 relative to the socket 220; One end is abutted against the welding seat 210 to support the welding seat 210 and act as an axial limiter, while the undercut 130 abuts the welding seat 210 from the other end of the socket 220 and also plays an axial role for the welding seat 210 The limiting function makes the welding column and the welding seat 210 fixed in position. The pre-assembled connection structure is simple, the installation is convenient, and the pre-assembled positioning is effectively realized. After the plug end of the welding post body 120 is subsequently melted, the two are welded and connected.
最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those of ordinary skill in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.

Claims (10)

  1. 一种自带定位卡扣的熔焊柱,包括基座(110),该基座(110)上设置有焊柱本体(120),该焊柱本体(120)的一端与所述基座(110)连接,另一端背向所述基座(110)伸出以形成插接端,其特征在于:所述焊柱本体(120)的侧壁上设置有倒扣(130)。A welding post with a positioning buckle, comprising a base (110), a welding post body (120) is arranged on the base (110), and one end of the welding post body (120) is connected to the base (110). 110) connection, and the other end protrudes away from the base (110) to form a plug-in end, characterized in that an undercut (130) is provided on the side wall of the welding post body (120).
  2. 根据权利要求1所述的一种自带定位卡扣的熔焊柱,其特征在于:所述焊柱本体(120)的侧壁局部径向向外延伸,以形成所述倒扣(130),所述倒扣(130)凸出所述焊柱本体(120)侧壁的高度从该倒扣(130)到所述插接端逐渐降低。The welding column with its own positioning buckle according to claim 1, characterized in that: the side wall of the welding column body (120) partially extends radially outward to form the undercut (130) , the height of the undercut (130) protruding from the side wall of the welding post body (120) gradually decreases from the undercut (130) to the plug end.
  3. 根据权利要求1或2所述的一种自带定位卡扣的熔焊柱,其特征在于:所述焊柱本体(120)的侧壁上设置有至少两条定位筋(140),所有所述定位筋(140)环绕所述焊柱本体(120)的侧壁环向均匀分布,所述定位筋(140)沿着所述焊柱本体(120)的轴向延伸;The fusion welding column with its own positioning buckle according to claim 1 or 2, characterized in that: at least two positioning ribs (140) are provided on the side wall of the welding column body (120), all of which are The positioning ribs (140) are evenly distributed circumferentially around the side wall of the welding column body (120), and the positioning ribs (140) extend along the axial direction of the welding column body (120);
    所述焊柱本体(120)的侧壁上还设置有支撑台,该支撑台的朝向与所述插接端朝向一致,该支撑台位于所述倒扣(130)与所述基座(110)之间。A support table is also provided on the side wall of the welding column body (120), the direction of the support table is consistent with the direction of the plug-in end, and the support table is located between the inverted buckle (130) and the base (110). )between.
  4. 根据权利要求3所述的一种自带定位卡扣的熔焊柱,其特征在于:所述定位筋(140)至少有四条,其中一个所述定位筋(140)中部沿着所述焊柱本体(120)径向向外延伸从而形成所述倒扣(130)。The welding column with its own positioning buckle according to claim 3, characterized in that: there are at least four positioning ribs (140), and a middle part of one of the positioning ribs (140) is along the welding column The body (120) extends radially outward to form the undercut (130).
  5. 根据权利要求3所述的一种自带定位卡扣的熔焊柱,其特征在于:所述定位筋(140)靠近所述插接端的端部向所述插接端延伸的同时其凸出高度逐渐降低,从而形成插接导向部(141)。The welding column with its own positioning buckle according to claim 3, characterized in that: the end of the positioning rib (140) close to the plug-in end extends toward the plug-in end and at the same time it protrudes The height gradually decreases to form a plug guide (141).
  6. 根据权利要求3所述的一种自带定位卡扣的熔焊柱,其特征在于:所述定位筋(140)与所述基座(110)之间连接有支撑筋(150),所述支撑筋(150)与相应的所述定位筋(140)位于同一平面内,所述支撑筋(150)朝向所述插接端的端面形成所述支撑台,所述支撑台的台面与所述焊柱本体 (120)的柱心线垂直。The welding column with its own positioning buckle according to claim 3, characterized in that: a support rib (150) is connected between the positioning rib (140) and the base (110), and the The supporting rib (150) and the corresponding positioning rib (140) are located in the same plane, the end surface of the supporting rib (150) facing the plug end forms the supporting table, and the table surface of the supporting table is connected to the welding The column center line of the column body (120) is vertical.
  7. 根据权利要求1或2所述的一种自带定位卡扣的熔焊柱,其特征在于:所述倒扣(130)正对的所述基座(110)局部贯穿有碰穿孔(111)。The welding column with its own positioning buckle according to claim 1 or 2, characterized in that: the base (110) facing the inverted buckle (130) is partially penetrated with a perforation hole (111) .
  8. 一种连接结构,包括如权利要求3~6任意一项所述的熔焊柱,其特征在于:还包括焊接座(210),该焊接座(210)上开设有插孔(220);A connection structure, comprising the welding column according to any one of claims 3 to 6, characterized in that it further comprises a welding seat (210), and an insertion hole (220) is opened on the welding seat (210);
    所述焊柱本体(120)插设在所述插孔(220)内,所述定位筋(140)抵靠所述插孔(220)孔壁;The welding post body (120) is inserted into the insertion hole (220), and the positioning rib (140) abuts against the hole wall of the insertion hole (220);
    所述倒扣(130)与所述支撑台分别从所述插孔(220)的两端贴靠所述焊接座(210)。The inverted buckle (130) and the support stand are respectively abutted against the welding seat (210) from both ends of the insertion hole (220).
  9. 根据权利要求8所述的连接结构,其特征在于:所述插孔(220)的孔壁对应所述倒扣(130)开设有让位缺口,该让位缺口靠近所述插接端的边缘向所述倒扣(130)延伸以形成卡接平台(230),所述倒扣(130)贴靠该卡接平台(230);The connection structure according to claim 8, wherein the hole wall of the insertion hole (220) is provided with a vacant notch corresponding to the inverted buckle (130), and the vacant notch is close to the edge of the plug-in end toward the side. the undercut (130) extends to form a snap-on platform (230), and the undercut (130) abuts against the snap-on platform (230);
    在所述插孔(220)的周向上,所述卡接平台(230)的两端分别与所述让位缺口的边缘两端之间存在间隙。In the circumferential direction of the insertion hole (220), there are gaps between the two ends of the clamping platform (230) and the two ends of the edge of the accommodating gap respectively.
  10. 根据权利要求9所述的连接结构,其特征在于:所述让位缺口靠近所述基座(110)的边缘处设有导向倒角(240)。The connection structure according to claim 9, characterized in that: a guide chamfer (240) is provided at the edge of the escaping gap close to the base (110).
PCT/CN2022/079967 2021-04-27 2022-03-09 Fusion welding column having self-contained positioning buckle and connection structure WO2022227874A1 (en)

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CN113059812A (en) * 2021-04-27 2021-07-02 重庆平伟汽车零部件有限公司 Fusion welding column with positioning buckle and connection structure

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