WO2022227745A1 - Material moisture content measurement apparatus and method, and concrete production and conveyer system - Google Patents
Material moisture content measurement apparatus and method, and concrete production and conveyer system Download PDFInfo
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- WO2022227745A1 WO2022227745A1 PCT/CN2022/074039 CN2022074039W WO2022227745A1 WO 2022227745 A1 WO2022227745 A1 WO 2022227745A1 CN 2022074039 W CN2022074039 W CN 2022074039W WO 2022227745 A1 WO2022227745 A1 WO 2022227745A1
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- moisture content
- moisture
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- 239000000463 material Substances 0.000 title claims abstract description 537
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 67
- 238000005259 measurement Methods 0.000 title abstract description 8
- 238000001514 detection method Methods 0.000 claims description 81
- 238000004140 cleaning Methods 0.000 claims description 60
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000012937 correction Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 12
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000007790 scraping Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 4
- 238000000691 measurement method Methods 0.000 abstract description 2
- 239000000523 sample Substances 0.000 description 44
- 238000010586 diagram Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 9
- 238000003860 storage Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000003491 array Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 230000006870 function Effects 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N22/00—Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
- G01N22/04—Investigating moisture content
Definitions
- the present application relates to the field of construction machinery, in particular to a material moisture content detection device and a detection method thereof, and a concrete production and conveying system.
- Aggregate refers to the granular loose material that acts as a skeleton or filler in concrete. Divided into coarse aggregate and fine aggregate. Coarse aggregate refers to pebbles, gravel, etc., and fine aggregate refers to natural sand, artificial sand, etc. Aggregate moisture content is one of the most critical factors affecting the quality of concrete. Excessive aggregate moisture content will lead to too thin final concrete. Therefore, technicians need to know the aggregate moisture content in real time in order to configure concrete.
- the present application provides a material moisture content detection device, a detection method, and a concrete production and conveying system, which solve the technical problem of inaccurate moisture content measurement in the prior art when the moisture content of materials is detected online.
- the present application provides a device for detecting moisture content of materials, which is used to detect the moisture content of materials conveyed by a conveyor belt in concrete production; wherein, the device for detecting moisture content of materials includes: material leveling a device, the material leveling device is configured to be arranged above the conveying belt and configured to level the material on the conveying belt; and a moisture analyzer configured to detect the material being subjected to the The moisture content of the material after being leveled by the leveling device; wherein, the material leveling device includes: a scraper, the scraper has a first end and a second end arranged oppositely; a first side plate connected with the first end; and a second side plate connected with the second end of the scraper plate; the first side plate and the second side plate are opposite and arranged at intervals.
- the scraper includes: at least two first scrapers, two adjacent first scrapers are connected, and two adjacent first scrapers The included angle between them is less than 180°.
- the scraper includes two connected first scrapers, and the other ends of the two first scrapers away from one end connected to each other are respectively connected with the first scraper.
- the side plate is connected to the second side plate.
- the device for detecting the moisture content of the material further includes a detector, the detector is configured to detect whether the material is leveled.
- the detector is a micro switch arranged inside the scraper.
- the device for detecting the moisture content of the material further includes: a controller, the controller is connected in communication with the detector and the moisture analyzer, and when the detector detects the After the material is leveled, the controller controls the moisture meter to detect the moisture content of the leveled material.
- the moisture analyzer includes: a microwave transmitter, a microwave receiver and a signal receiver;
- one of the microwave transmitter and the microwave receiver is used to be arranged above the conveying belt and corresponds to the area after the material leveling device is leveled, and the other is used to be arranged at the area where the material leveling device is leveled.
- the microwave transmitter is configured to emit microwaves
- the microwave receiver is configured to receive the microwaves emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveying belt;
- the signal receiver is connected in communication with the microwave transmitter and the microwave receiver, and the signal receiver detects the material according to the microwaves emitted by the microwave transmitter and the remaining microwaves received by the microwave receiver moisture content.
- connection line between the microwave transmitter and the microwave receiver is perpendicular to the conveying belt, and the microwave transmitter and the microwave receiver correspond to the first area setting, wherein the first area is an area jointly enclosed by the scraper plate, the first side plate and the second side plate.
- the device for detecting the moisture content of the material further includes: a cleaning device disposed above the conveying belt, the cleaning device being configured as the microwave transmitter above the conveying belt Or when the microwave receiver is not working, clean the microwave transmitter or the microwave receiver.
- the cleaning device includes: a compressed air supply device; and a compressed air pipe, the compressed air pipe includes an inlet and an outlet, the inlet communicates with the outlet of the compressed air supply device; the compressed air The air enters the compressed air pipe through the inlet and is ejected through the outlet to clean up debris; wherein, the outlet of the compressed air pipe corresponds to the microwave transmitter or the microwave receiver to be cleaned.
- the material moisture content detection device further includes: a lifting mechanism, the lifting mechanism is configured to drive the material leveling device to move in a first direction; wherein the first direction is the same as the first direction.
- the conveyor belt is vertical.
- the present application provides a concrete production and conveying system, comprising:
- a material silo a conveying belt and a mixer, the material silo is located upstream of the conveying belt, and the discharge end of the conveying belt is connected to the mixer; and a material moisture content detection device; wherein, the material moisture content
- the detection device is the above-mentioned material moisture content detection device.
- the present application provides a method for detecting the moisture content of a material, which is applicable to the above-mentioned device for detecting the moisture content of a material, wherein the device for detecting the moisture content of a material further comprises: a detector and a controller , the controller is connected in communication with the detector and the moisture analyzer; wherein, the method for detecting the moisture content of the material includes: the controller obtains a material leveling signal sent by the detector, and the material The leveling signal is used to indicate that the material has been leveled by the material leveling device; the controller generates a first control signal according to the material leveling signal; the moisture analyzer receives the first control signal. In this case, the moisture content of the material after being leveled by the material leveling device is detected.
- the moisture analyzer detects the moisture content of the material leveled by the material leveling device, including:
- the moisture analyzer detects the moisture content of the material leveled by the material leveling device after a first preset time period after receiving the first control signal.
- the method for detecting the moisture content of the material further includes: the controller obtains, by the controller, a plurality of data obtained by the moisture analyzer detecting the material leveled by the material leveling device multiple times within a first period of time. The moisture content of the material; the controller generates the average moisture content of the material according to the moisture content of the multiple materials; wherein, the start time of the first duration is the end time of the first preset duration.
- the method for detecting the moisture content of the material further includes: the controller according to the relationship between the scraper and the material. The distance between the detectors and the linear speed of the conveying belt determine the first preset time period.
- the moisture meter includes: a microwave transmitter, a moisture meter probe and a signal receiver, and the moisture meter probe is arranged above the conveying belt; the controller according to the The distance between the scraper and the detector and the linear speed of the conveying belt determine the first preset duration, including: the controller according to the relationship between the scraper and the moisture meter probe. The distance between them and the linear speed of the conveying belt determine the first preset time period.
- the method for detecting the moisture content of the materials further includes: the controller acquires the materials Unloading completion signal; the controller determines the material type of the material according to the material unloading completion signal, the distance between the material bin and the scraper, and the linear speed of the conveyor belt; The controller obtains a moisture content correction coefficient corresponding to the material type according to the material type; and the controller corrects the average moisture content of the material according to the moisture content correction coefficient, and generates a water content correction coefficient of the material. Moisture content correction value.
- the device for detecting the moisture content of the material further includes: a cleaning device disposed above the conveying belt; wherein, when the moisture analyzer receives the first control signal
- the method for detecting the moisture content of the material further includes: the controller acquiring a material production end signal; the controller according to the a material production end signal to generate a second control signal; and
- the cleaning device performs cleaning work when receiving the second control signal.
- the method for detecting the moisture content of the material further includes: the controller generates an end signal according to the material, and generates a first prompt information, the first prompt information is used to prompt that the moisture analyzer needs to be cleaned; the controller obtains the cleaning information input by the user, and generates a third control signal; and the cleaning device receives the third control signal In the case of a signal, perform cleaning work.
- the method for detecting the moisture content of the material further includes: the controller acquires cleaning information input by a user;
- the controller obtains the working state information of the moisture analyzer; when the working state information of the moisture analyzer obtained by the controller is stop working information, a fourth control signal is generated according to the cleaning information; and The cleaning device performs cleaning work when receiving the fourth control signal.
- the material detection device further includes: a lifting mechanism, the lifting mechanism is configured to drive the material leveling device and the moisture analyzer to move in a first direction, wherein the first The direction is perpendicular to the conveying belt; wherein, after the moisture analyzer detects the moisture content of the material leveled by the material leveling device under the condition of receiving the first control signal,
- the method for detecting the moisture content of the material further includes: the controller acquires first information, where the first information is used to indicate that the moisture content of the material does not need to be detected; the controller generates, according to the first information, fifth control information; and the lifting mechanism drives the material leveling device and the moisture meter to move away from the conveying belt along the first direction under the control of the fifth control information.
- the material moisture content detection device includes: a material leveling device arranged above the material conveying belt, configured to level the material on the material conveying belt; and a moisture analyzer, which is configured to detect the leveling of the material The moisture content of the material after being leveled by the device; wherein, the material leveling device includes: a scraper, a first side plate and a second side plate connected to both ends of the scraper, that is, the scraper is arranged on the first side plate and the second side panel. The scraper plate, the first side plate and the second side plate together form a first area. When the material is conveyed by the conveying belt, the scraper plate flattens the material passing under the scraper plate.
- the conveying belt vibrates greatly. Therefore, when the leveled material continues to be conveyed to the first area, the first side plate and the second side plate can block the first side plate and the second side plate which are located outside the first area and are not The leveled material enters the first area under the action of vibration. Therefore, the thickness of the material located in the first area is uniform.
- the moisture analyzer detects the moisture content of the material located in the first area, it is located in the first area. The thickness of the material in an area is uniform, thus increasing the accuracy of the moisture content measurement.
- FIG. 1 shows a schematic structural diagram of a concrete production and conveying system provided by an embodiment of the present application
- FIG. 2 shows a schematic structural diagram of a material moisture content detection device provided by an embodiment of the present application
- FIG. 3 is a schematic structural diagram of a material leveling device in a material moisture content detection device provided in an embodiment of the present application
- FIG. 4 is a schematic structural diagram of a concrete production and conveying system provided by another embodiment of the present application.
- FIG. 5 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application.
- FIG. 6 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application.
- FIG. 7 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application.
- FIG. 8 is a schematic flow diagram of a method for detecting moisture content of a material provided by the application.
- Fig. 9 shows the schematic flow sheet of the detection method of another kind of material moisture content provided by this application.
- Figure 10 shows a schematic flow diagram of another method for detecting moisture content of materials provided by the application
- Figure 11 shows a schematic flowchart of another method for detecting moisture content of materials provided by the application
- Figure 12 shows a schematic flowchart of another method for detecting the moisture content of a material provided by the application
- Figure 13 shows a schematic flow diagram of another method for detecting moisture content of materials provided by the application
- Figure 14 shows a schematic flowchart of another method for detecting the moisture content of materials provided by the application
- FIG. 15 is a schematic flowchart of another method for detecting the moisture content of a material provided by the present application.
- a plurality of means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, back, top, bottom%) in the embodiments of the present application are only used to explain the difference between the various components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly. Furthermore, the terms “comprising” and “having” and any variations thereof are intended to cover non-exclusive inclusion.
- a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
- FIG. 1 is a schematic structural diagram of a concrete production and conveying system according to an embodiment of the present application
- FIG. 2 is a schematic structural diagram of a material moisture content detection device 400
- the concrete production and conveying system includes: a material bin 100 , a conveying belt 300 and a mixer (not shown in FIG. 1 ). Connect the mixer; and the material moisture content detection device 400, the material moisture content detection device 400 is arranged on the side of the conveying belt 300 close to the mixer.
- the material conveyed by the conveying belt 300 is conveyed along the material conveying direction X.
- FIG. 1 is a schematic structural diagram of a concrete production and conveying system according to an embodiment of the present application
- FIG. 2 is a schematic structural diagram of a material moisture content detection device 400 .
- the concrete production and conveying system includes: a material bin 100 , a conveying belt 300 and a mixer (not shown in FIG. 1 ). Connect the mixer; and the material moisture content detection device 400, the material moisture content detection device 400 is
- the material moisture content detection device 400 includes: a material leveling device 41, the material leveling device 41 is arranged above the conveying belt 300, and is configured to level the material on the conveying belt 300; and Moisture analyzer 42, the moisture analyzer 42 is configured to detect the moisture content of the material leveled by the material leveling device 41; wherein, the material leveling device 41 includes: a first side plate 411 and a second side plate 412, wherein, The first side plate 411 and the second side plate 412 are arranged opposite and spaced apart; the scraper plate 413, the scraper plate 413 is arranged between the first side plate 411 and the second side plate 412, and the first end of the scraper plate 413 It is fixedly connected with the first side plate 411, the second end of the scraper 413 is fixedly connected with the second side plate 412, and the first end and the second end are opposite ends. One ends of the 411 and the second side plate 412 away from the scraper 413 extend toward the material conveying direction X.
- the scraper plate 413 , the first side plate 411 and the second side plate 412 together form the first area Q.
- the scraper plate 413 smoothes the material passing under the scraper plate 413 . Since the conveying belt 300 vibrates greatly during the material being conveyed, when the leveled material continues to be conveyed to the first area Q, the first side plate 411 and the second side plate 412 can block the The material outside the area Q and not leveled enters the first area Q under the action of vibration, therefore, the thickness of the material located in the first area Q is uniform.
- the moisture content of the material is determined, since the thickness of the material located in the first region Q is uniform, the accuracy of the moisture content detection data is increased.
- the material moisture content detection device 400 provided in the present application can detect powder materials and materials with particle diameters below 5-6 cm, such as aggregates. That is, the material moisture content detection device 400 provided in the present application can not only detect the moisture content of aggregates, but also detect powders and non-aggregate materials with particle diameters below 5-6 cm.
- the concrete production conveying system further includes: a conveying bracket 500, a mounting bracket 600 fixed on the conveying bracket 500; the mounting bracket 600 is used for installing other components, such as material leveling
- the device 41 and the moisture meter 42 can be fixed on the mounting bracket 600, so that the material leveling device 41 can be positioned above the conveying belt 300 to level the material on the conveying belt 300.
- the moisture meter 42 can detect the conveying belt 300. The moisture content of the material on the material belt 300.
- the mounting bracket 600 can be independent of the material moisture content detection device 400, that is, the installation bracket 600 is a part of the concrete production and conveying system, but not a part of the material moisture content detection device 400. Therefore, when the concrete production conveying system When used for conveying other materials that do not need to detect moisture content, the mounting bracket 600 can be used to fix other components. At this time, the mounting bracket 600 can be fixedly connected with the feeding bracket in a non-detachable manner, for example, by welding. The mounting bracket 600 can also be connected with the feeding support in a detachable manner, for example, by screwing.
- the installation bracket 600 may also be a part of the material moisture content detection device 400 , that is, the installation bracket 600 is not only a part of the concrete production and conveying system, but also a part of the material moisture content detection device 400 .
- the installation bracket 600 is installed on the conveying bracket, and then the material leveling device 41 and the moisture meter 42 are installed on the installation bracket 600, and the material leveling device 41 can be used for conveying materials.
- the material on the belt 300 is leveled, and the moisture meter 42 detects the moisture content of the material on the conveying belt 300 .
- the fixing method of the mounting bracket 600 and the material conveying bracket can only be detachable, for example, through screw connection and the like.
- FIG. 3 shows a top view of the material leveling device 41 in the material moisture content detection device 400 provided by the present application; as shown in FIG. 3 , the scraper 413 includes: at least two first A scraper 414, two adjacent first scrapers 414 are fixedly connected, and the included angle ⁇ between two adjacent first scrapers 414 is less than 180°.
- the scraper 413 includes a plurality of first scrapers 414, and the included angle ⁇ between two adjacent first scrapers 414 is less than 180°, that is, any group of two adjacent first scrapers 414 can form two sides of a triangle.
- the tip of the included angle ⁇ faces the upstream of the conveying belt 300, and the material follows the angular first.
- the moving resistance of the scraper 414 is small, that is to say, there is an included angle between the two resistances given by the two adjacent first scrapers 414, and there is at least one resistance between the two resistances and the conveyor belt.
- the included angle ⁇ is greater than 30° and less than 45°.
- the scraper plate 413 includes two connected first scraper plates 414 , and the other ends of the two first scraper plates 414 away from one end connected to each other are respectively connected with the first side plate 411 and the second side plate 414 .
- Board 412 is connected.
- the scraper 413 includes two first scrapers 414 , the manufacturing difficulty of the scraper 413 can be reduced.
- the scraper 413 is integrally formed, that is, at least two first scrapers 414 are integrally formed, which increases the stability of the scraper 413 .
- the scraper plate 413 , the first side plate 411 and the second side plate 412 in the material leveling device 41 are integrally formed, which increases the stability of the entire material leveling device 41 .
- the first side plate 411 and the second side plate 412 are arranged in parallel and extend along the length direction of the conveying belt 300.
- the first side plate 411 and the second side plate 411 The vertical distance l1 between 412 is 6 to 10 cm, and the overall width d of the conveying belt 300 is 80 cm, that is, the vertical distance l1 between the first side plate 411 and the second side plate 412 is greater than or equal to the length of the conveying belt 300.
- the vertical distance between the first side plate 411 and the second side plate 412 is 6-10 cm, the area of the material that can be leveled by the entire material leveling device 41 will not be too large or too small.
- the thickness uniformity of the material in the first area is increased, the accuracy of the detection data is further increased, and the material will not overflow the conveying belt 300 due to being scraped by the scraper 413 .
- the vertical distance between the first side plate 411 and the second side plate 412 is 8 cm, that is, the vertical distance between the first side plate 411 and the second side plate 412 is ten times the width of the conveyor belt 300.
- l1 1d/10.
- the specific distance between the end of the scraper 413 close to the conveyor belt 300 and the conveyor belt 300 is determined according to the thickness of the material, and the distance between the scraper 413 and the conveyor belt 300 can be adjusted.
- the specific adjustment methods can be as follows:
- the mounting bracket 600 includes two vertical brackets 62 , a first horizontal bracket 61 and a second horizontal bracket 63 , and the two vertical brackets 62 are respectively fixed at both ends of the feeding bracket 500 in the width direction, Both ends of the first horizontal bracket 61 and the second horizontal bracket 63 are respectively fixed on the two vertical brackets 61 , and the second horizontal bracket 62 is located above the first horizontal bracket 61 .
- the material leveling device 41 is fixed on the first horizontal support 61
- the moisture analyzer 42 is fixed on the second horizontal support 62 .
- the distance between the first horizontal support 61 and the conveying belt 300 can be adjusted by adjusting the position of the first horizontal support 61 on the vertical support, so that the scraper 413 and the conveying belt 300 in the material leveling device 41 can be adjusted. the distance l2 between them.
- the material moisture content detection device 400 further includes:
- the detector and the controller wherein the controller is respectively connected to the detector and the moisture analyzer 42 in communication link, the detector is configured to detect whether the material is leveled by the material leveling device 41, after the detector detects that the material is leveled, the controller
- the moisture meter 42 is controlled to detect the moisture content of the leveled material.
- FIG. 5 shows another schematic structural diagram of the material moisture content detection device 400 provided by the present application.
- the detector is a micro switch 43 , wherein the micro switch 43 is arranged on the scraper 413
- the inner side where the inner side of the scraper plate 413 refers to the side of the scraper plate 413 close to the first area Q (the area jointly enclosed by the scraper plate 413 , the first side plate 411 and the second side plate 412 ), where the control
- the device is connected in communication with the micro switch 43 and the moisture analyzer 42, and the micro switch 43 is configured to detect whether the material is leveled.
- the controller is connected in communication with the micro switch 43 and the moisture analyzer 42; wherein, the micro switch 43 is used to generate a material leveling signal, and send the material leveling signal to the controller, and the controller transmits the material leveling signal to the moisture content
- the measuring instrument 42, the moisture measuring instrument 42 detects the moisture content of the material leveled by the material leveling device according to the material leveling signal.
- the micro switch 43 is arranged at a middle position inside one of the first scrapers 414 .
- the micro switch 43 includes: a micro switch body 431 ; a contact piece 432 (eg, a spring piece) fixed at one end of the micro switch body 431 , and the other end of the contact piece 432 is a free end, free The end is close to the conveying belt 300, and the extension direction of the contact piece 432 is perpendicular to the conveying belt 300; and the contact is arranged on the contact piece 432, wherein the contact includes a fixed contact and a moving contact. When the material passes through the scraper 413, the contact piece 432 will be toggled.
- a contact piece 432 eg, a spring piece
- the micro switch 43 When the contact piece 432 is toggled by the material, the movable contact and the fixed contact are quickly connected, that is, the micro switch 43 is turned on, and it can be considered that: the material It has been leveled by the material leveling device, that is to say, when the contact piece 432 is toggled by the material, the micro switch 43 will generate a material leveling signal, and transmit the material leveling signal to the controller, and the controller will The leveling signal is transmitted to the moisture analyzer 42, and after receiving the material leveling signal, the moisture analyzer 42 starts detection work after a preset time period. In this application, the micro switch 43 is used to detect whether the material is leveled. Since the micro switch 43 can be closed by the contact piece 432, the micro switch 43 can generate a material leveling signal.
- the micro switch 43 has a simple structure and is easy to implement.
- the distance l2 between the end of the scraper 413 close to the conveyor belt 300 and the conveyor belt 300 is 7cm, when the thickness of the material on the conveyor belt 300 is greater than or equal to 7cm, when the scraper 413 cleans the material When scraping, the thickness of the scraped material is 7cm, and the thickness of the material after scraping is the same.
- a material leveling signal is generated, and the micro switch 43 transmits the material leveling signal to the moisture analyzer 42.
- the moisture analyzer 42 starts the detection work after a preset period of time, and reduces the The probability of inaccurate detection results due to inconsistent material thickness in the detection area is eliminated.
- the moisture analyzer 42 starts to work after a preset time period.
- the preset time period can be determined according to the position of the micro switch 43 on the scraper 413 , the relationship between the scraper 413 and the moisture content.
- the distance between the measuring instruments 42 and the conveying parameter information of the material conveyed by the conveying belt 300 are determined.
- the micro switch 43 is arranged on the scraping plate 413 and is closer to the moisture measuring instrument 42.
- the preset duration is shorter.
- the moisture analyzer 42 selects the detection channel corresponding to the type of materials to determine the moisture content of the materials according to the types of materials. Carry out detection to obtain the current moisture content of the material; then select the appropriate moisture content correction model according to the type of material to select the appropriate correction coefficient, and correct the current moisture content according to the correction coefficient, so as to obtain the final moisture content of the material, that is, the The moisture content of the material.
- the detector When judging the type of material conveyed by the conveying belt 300, the distance between the material bin 100 and the scraper 413, the linear speed of the conveying belt 300 and the material unloading signal are used to determine the type of material conveyed by the conveying belt 300.
- specific material types the detector may not only be the micro switch 43 described above, but also other detection equipment such as a camera.
- the installation position of the detector can be determined according to the specific type of the detector, it can be installed on the material leveling device, or can be installed in other positions. For example, when the detector is the micro switch 43, the micro switch 43 is installed on the inner side of the scraper.
- the moisture analyzer 42 includes: a microwave transmitter, a microwave receiver and a signal receiver;
- one of the microwave transmitter and the microwave receiver is arranged above the conveying belt 300 and corresponds to the area after the material leveling device 41 has been leveled, and the other is arranged below the conveying belt 300.
- the microwave transmitter is configured with
- the microwave receiver is set to receive the microwaves emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveyor belt;
- the signal receiver is communicated with the microwave transmitter and the microwave receiver.
- the microwave and the residual microwave received by the microwave receiver are used to detect the moisture content of the material.
- connection line between the microwave transmitter and the microwave receiver is perpendicular to the conveying belt 300 , that is, the microwave receiver and the microwave receiver correspond to the upper and lower positions of the conveying belt 300 .
- the microwave transmitter and the microwave receiver correspond to the first region Q, preferably to a position in the middle of the first side plate 411 and the second side plate 412 .
- the first area is the area jointly enclosed by the scraper plate 413 , the first side plate 411 and the second side plate 411
- the moisture analyzer 42 includes: a microwave transmitter (not shown in FIG. 6 ) disposed under the conveying belt 300 is configured to emit microwaves; Moisture meter probe 421, the moisture meter probe 421 is arranged above the conveying belt 300, and the moisture meter probe 421 is configured to receive the microwave emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveying belt 300, that is, the moisture meter probe 421 is used as a microwave The receiver is used; and the signal receiver 422, the signal receiver 422 is arranged under the conveying belt 300, and the signal receiver 422 is configured to: detect the material according to the microwave emitted by the microwave transmitter and the remaining microwave received by the moisture meter probe 421 wherein, the detection area of the moisture meter probe 421 on the conveyor belt 300 at least partially overlaps with the first area.
- the moisture meter probe 421 can also be set to emit microwaves, that is, the moisture meter probe can be set as a microwave transmitter, and a microwave receiver for receiving the remaining microwaves is set under the conveying belt 300 . That is, the present application uses microwaves to detect the moisture content in the material.
- the working principle is as follows: when the microwave with a specific frequency of 2.4GHZ penetrates the material on the conveyor belt 300, the 0-H bond of the water molecules in the material will absorb the microwave with a specific frequency. energy. After the microwave energy emitted by the microwave transmitter penetrates the material and the belt, the moisture meter probe 421 will receive the remaining microwave energy.
- the signal receiver 422 calculates the percentage content of moisture, that is, the moisture content of the material, according to the attenuation of microwave energy generated when the microwave penetrates the medium.
- the straight line between the moisture meter probe 421 and the center point of the first region is perpendicular to the conveying belt 300 . That is, the moisture meter probe 421 is located directly above the material leveling device 41.
- the moisture meter probe 421 emits microwaves
- the microwaves can penetrate the materials in the first area, so most of the materials detected by the moisture meter 42 are located in the first area.
- the materials in one area, that is, the materials detected by the moisture analyzer 42 are mostly flattened materials. Since the materials in the first area are flattened and have a uniform thickness, the detection rate of the material moisture content detection device is improved. The accuracy of the moisture content of the material.
- FIG. 7 shows a schematic structural diagram of the material moisture detection device 400 provided by the present application.
- the material moisture detection device 400 further includes: disposed above the conveying belt 300 The cleaning device 45, the cleaning device 45 is configured to clean the microwave transmitter or microwave receiver when the microwave transmitter or microwave receiver above the conveyor belt 300 is not working, specifically when the moisture meter probe 421 is not working in FIG. 7 , clean the moisture meter probe 421.
- the cleaning device 45 cleans the moisture meter probe 421, and when the moisture meter probe 421 works again next time, the dust on the moisture meter probe 421 is cleaned, therefore, the moisture meter probe 421 is improved. 42 Accuracy of detected moisture content.
- the cleaning device 45 includes: a compressed air supply device; and a compressed air pipe, the compressed air pipe includes an inlet and an outlet, and the inlet is communicated with the outlet of the compressed air supply device; the compressed air enters the compressed air pipe through the inlet and is ejected through the outlet to achieve Clean up debris, where the outlet of the compressed gas pipe corresponds to the microwave transmitter or microwave receiver to be cleaned.
- the outlet of the compressed gas pipe can be set on the same horizontal line as the moisture meter probe 421 (used as a microwave receiver). It is further ensured that the compressed air pipe can fully clean the moisture meter probe 421 .
- FIG. 4 shows a schematic structural diagram of a material moisture content detection device 400 provided by the present application.
- the material moisture content detection device 400 further includes: a lifting mechanism 46 for lifting
- the mechanism 46 is configured to drive the material leveling device 41 and the moisture measuring instrument 42 to move in a first direction, and the first direction is perpendicular to the conveying belt 300 .
- the lifting mechanism 46 can drive the material leveling device 41 and the moisture measuring instrument 42 to move in the first direction, which can not only adjust the distance between the material leveling device 41 and the material conveying belt 300 according to the thickness of the material, but also can adjust the distance between the material leveling device 41 and the material conveying belt 300 when the material is leveled.
- the lifting mechanism 46 may be mounted on the mounting bracket 600 , and the driving structure 46 may drive the mounting bracket 600 to move along the first direction. Since both the material leveling device 41 and the moisture measuring instrument 42 are fixed on the mounting bracket 600, the lifting mechanism 46 is mounted on the mounting bracket 600, the lifting mechanism 46 can drive the mounting bracket 600 to move along the first direction, and the mounting bracket 600 drives The material leveling device 41 and the moisture meter 42 move along the first direction.
- the mounting bracket 600 includes two vertical brackets 62 , a first horizontal bracket 61 and a second horizontal bracket 63 , and the two vertical brackets 62 are respectively fixed to the material conveying bracket 500 in the width direction.
- the two ends of the first horizontal bracket 61 and the two ends of the second horizontal bracket 63 are respectively fixed on the two vertical brackets 61
- the second horizontal bracket 62 is located above the first horizontal bracket 61 .
- the vertical bracket 62 in the mounting bracket 600 may include a first sub-vertical bracket and a second sub-vertical bracket.
- the lifting mechanism 46 can drive the mounting bracket 600 to move up and down, and the installation between the lifting mechanism 46 and the mounting bracket 600 can be installed in the following two ways:
- the first installation method the first sub-vertical support is fixed on the conveying support 500, the lifting mechanism 46, the material leveling device 41 and the moisture analyzer 42 are all fixed on the second sub-vertical support, and the driving structure 46
- the second sub-vertical support can be driven to move up and down relative to the first sub-vertical support, that is, the lifting mechanism 46 drives the second sub-vertical support to move up and down, so as to adjust the material leveling device 41 and the feeding belt 300 according to the thickness of the material It is also possible to increase the distance between the material leveling device 41 and the conveying belt 300 when the material leveling device 41 is not in use, so that the material leveling device 41 does not affect the conveying of materials.
- the second installation method the lifting mechanism 46 is arranged under the conveying belt 300, and the first sub-vertical support is connected with the lifting structure 46, and the first sub-vertical support is fixedly connected with the second sub-vertical support; Both the flat device 41 and the moisture analyzer 42 are fixed on the second sub-vertical support.
- the lifting mechanism 46 can drive the first sub-vertical support to move up and down relative to the feeding belt 300, that is, it can drive the second sub-vertical support to move up and down relative to the feeding belt 300, that is, the lifting mechanism 46 drives the first sub-vertical support to move up and down.
- the up and down movement drives the up and down movement of the second sub-vertical support, that is, the distance between the material leveling device 41 and the conveying belt 300 can be adjusted according to the thickness of the material, and it can also be used when the material leveling device 41 is not in use. , to increase the distance between the material leveling device 41 and the conveying belt 300, so that the material leveling device 41 does not affect the conveying of materials.
- the material conveying device further includes a driving mechanism, wherein the driving mechanism is used to provide power for the lifting mechanism.
- the driving mechanism includes an air cylinder or a motor, that is, the lifting mechanism 46 can be driven by a motor or an air cylinder.
- the specific driving modes of the lifting mechanism 46 and the mounting bracket 600 can be other than the above-mentioned driving modes. Therefore, the present application does not limit the driving method of the lifting mechanism 46 to drive the mounting bracket 600 .
- the specific mechanical structure of the lifting mechanism 46 is not limited, as long as the lifting mechanism 46 can drive the mounting bracket 600 to move up and down relative to the conveying belt 300 . Therefore, the application does not limit the specific structure of the lifting mechanism 46 .
- the present application provides a schematic structural diagram of a concrete production and conveying system.
- the concrete production and conveying system includes: a material silo, a conveying belt 300 and a mixer, and the material silo is located in the conveying system. Upstream of the belt 300, the discharge end of the conveying belt 300 is connected to the mixer; Wherein, the structure of the material moisture content detection device 400 adopts the structure of the material moisture content detection device 400 as described above.
- the material moisture content detection device 400 includes a material leveling device 41 , and the material leveling device 41 includes a scraper 413 , a first side plate 411 and a second side plate 412 .
- the first side plate 411 and the second side plate 412 can block the first side plate 411 and the second side plate 412 from being located in the first area.
- the material outside and not leveled enters the first area under the action of vibration, therefore, the thickness of the material located in the first area is uniform.
- the moisture analyzer 42 detects the moisture content of the material located in the first area , since the thickness of the material in the first area is uniform, the accuracy of the moisture content detection data is increased.
- the present application provides a method for detecting the moisture content of a material.
- FIG. 8 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application.
- the method for detecting the moisture content of a material is applicable The material moisture content detection device shown in Figure 5.
- the material moisture content detection device 400 includes: a material leveling device 41, which is arranged above the conveying belt 300; and a moisture analyzer 42, which is configured to detect the The moisture content of the material leveled by the material leveling device 41 ; the detector and the controller; wherein the controller is in communication link with the detector and the moisture meter 42 .
- the material leveling device 41 includes: a first side plate 411 and a second side plate 412, wherein the first side plate 411 and the second side plate 412 are opposite and arranged at intervals; Between the first side plate 411 and the second side plate 412, the first end of the scraper plate 413 is fixedly connected to the first side plate 411, the second end of the scraper plate 413 is fixedly connected to the second side plate 412, and the first end of the scraper plate 413 is fixedly connected to the second side plate 412. One end and the second end are opposite ends, wherein the scraper plate 413, the first side plate 411 and the second side plate 412 together form the first area Q.
- the scraper plate 413 passes through a pair of The material under the scraper 413 is leveled.
- the detection method of the moisture content of the material comprises the following steps:
- Step S101 the controller acquires the material leveling signal sent by the detector, wherein the material leveling signal is used to indicate that the material has been leveled by the material leveling device 41;
- the detector is a microswitch 43 disposed inside the scraper 413 ; the controller is connected in communication with the microswitch 43 and the moisture analyzer 42 .
- step S101 may specifically include: the controller obtains the material leveling signal sent by the micro switch 43, and the material leveling signal generated by the micro switch 43 can indicate that the material located in the first area Q The material is leveled by the material leveling device 41 .
- Step S102 the controller generates a first control signal according to the material leveling signal, and transmits the first control signal to the moisture analyzer 42;
- Step S103 the moisture analyzer 42 detects the moisture content of the material leveled by the material leveling device 41 under the condition of receiving the first control signal.
- the detector In the method for detecting the moisture content of a material provided by the present application, the detector generates a first control signal according to the obtained material leveling signal, and the moisture analyzer 42 detects the leveling by the material leveling device 41 when receiving the first control signal.
- the moisture content of the leveled material since the material located in the first area Q is leveled by the material leveling device 41, the thickness of the material in the first area Q is uniform.
- the accuracy of the moisture content detection data is increased.
- FIG. 9 shows a schematic flowchart of another method for detecting the moisture content of materials provided by the present application.
- step S103 the moisture analyzer 42 receives the first control In the case of a signal, detecting the moisture content of the material leveled by the material leveling device 41
- step S103 specifically includes the following steps:
- Step S1031 the moisture analyzer 42 detects the moisture content of the material leveled by the material leveling device 41 after a first preset time period after receiving the first control signal.
- the moisture measuring instrument 42 detects the moisture content of the material leveled by the material leveling device 41, which increases the moisture content measurement method.
- the probability of the material detected by the instrument is the leveled material, that is, the accuracy of the moisture content of the material is improved.
- the method for detecting the moisture content of the material further includes the following steps:
- Step S100 The controller determines the first preset duration according to the distance between the scraper 413 and the detector and the linear speed of the conveying belt.
- the first preset duration is determined according to the distance between the scraper 413 and the detector and the linear speed of the conveying belt.
- the method for detecting the moisture content of the material is suitable for the device for detecting the moisture content of the material shown in FIG. 6 .
- the moisture meter 42 includes: a microwave transmitter (not shown in FIG. 6 ), a moisture meter probe 421 And the signal receiver 422, wherein the moisture meter probe 421 is arranged above the conveying belt; in this case, step S100 may specifically include the following steps:
- Step S1001 the controller obtains the first preset duration according to the distance between the scraper 413 and the moisture meter probe 421 and the linear speed of the conveying belt.
- the first preset duration is obtained according to the distance between the scraper 413 and the moisture meter probe 421 and the linear speed of the conveying belt.
- FIG. 10 shows a schematic flowchart of another method for detecting the moisture content of a material provided by the present application.
- the method for detecting the moisture content of the material is further It includes the following steps:
- Step S104 the controller obtains multiple moisture contents of the material obtained by the moisture analyzer 42 detecting the material leveled by the material leveling device 41 multiple times within the first time period;
- the start time of the first duration is the end time of the first preset duration.
- Step S105 The controller generates the average moisture content of the material according to the multiple moisture contents of the material, that is, the controller averages the multiple moisture contents of the material leveled by the material leveling device 41 detected within the first time period. Therefore, the average moisture content of the material is generated, and the average moisture content can be used as the moisture content of the material leveled by the material leveling device 41 .
- the moisture analyzer 42 detects multiple moisture contents of the material multiple times within a period of time, and analyzes the multiple moisture contents of the material.
- the average moisture content is calculated to obtain the average moisture content of the material, which makes the detected moisture content of the material more accurate.
- FIG. 11 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application.
- the detection method for the moisture content of the material also includes:
- Step S106 the controller obtains the material unloading completion signal
- Step S107 The controller determines the material's quality according to the material unloading completion signal, the distance between the material silo and the scraper 413 in the material leveling device 41 in the material moisture content detection device, and the linear speed of the conveying belt 300 . type of material;
- Step S108 the controller obtains the moisture content correction coefficient corresponding to the material type according to the material type of the material.
- Step S109 The controller corrects the average moisture content of the material according to the moisture content correction coefficient to generate a moisture content correction value of the material.
- the controller determines the material type of the material according to the material unloading completion signal, the distance between the material bin and the scraper in the material leveling device in the material moisture content detection device, and the linear speed of the conveying belt.
- the moisture content correction coefficient corresponding to the material type is obtained, and the average moisture content obtained by the detection is corrected to obtain a more accurate material moisture content, which improves the detection accuracy of the material moisture content.
- FIG. 12 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application, and the method for detecting moisture content of a material is applicable to the device for detecting moisture content of a material shown in FIG. 7
- the material moisture content detection device further includes: a cleaning device 45 disposed above the conveying belt 300; in this case, in step S103 (the moisture analyzer 42 receives the first control signal in the case of , after detecting the moisture content of the material leveled by the material leveling device 41 ), the detection method for the moisture content of the material also includes:
- Step S201 the controller acquires the material production end signal; that is, the material production end signal, that is, the work of detecting the moisture content of the material ends;
- Step S202 the controller generates a second control signal according to the material production end signal.
- Step S203 The cleaning device 45 performs cleaning work when receiving the second control signal.
- the cleaning device 45 is automatically controlled to work, so that the cleaning device 45 starts to clean the moisture measuring instrument.
- the moisture meter works again next time, since the dust on the moisture meter probe 421 is cleaned, the detection accuracy of the moisture meter 42 is improved.
- the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
- step S203 specifically includes: the solenoid valve of the compressed air pipe is powered on under the control of the second control signal, and the cleaning work is performed.
- the solenoid valve of the compressed air pipe in the cleaning device is automatically controlled to be energized, so that the cleaning device starts to clean the probe of the moisture analyzer.
- FIG. 13 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application.
- the detection method of the moisture content of the material also includes:
- Step S204 the controller generates first prompt information according to the material generation end signal, and the first prompt information is used to prompt that the moisture meter probe 421 needs to be cleaned;
- the first prompt information can be displayed on the system operation display interface, the user selects "probe cleaning” according to the first prompt information, and then the controller generates the third control information according to the user's selected information, that is, the "cleaning information" input by the user , namely step S205.
- Step S205 the controller obtains the cleaning information input by the user, and generates a third control signal
- Step S206 The cleaning device 45 performs cleaning work when receiving the third control signal.
- the probe of the moisture meter can be manually cleaned according to the user's choice.
- the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
- step S206 specifically includes: the solenoid valve of the compressed air pipe is powered on under the control of the third control signal, and the cleaning work is performed.
- FIG. 14 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application.
- the method for detecting moisture content of a material further includes:
- Step S207 the controller obtains the cleaning information input by the user
- the first prompt information can be displayed on the system operation display interface.
- the user selects "probe cleaning” according to the first prompt information, and then the controller records the user's request for "cleaning the moisture meter probe" according to the user's selected information.
- step S207 can be executed at any time during the working process of the moisture meter probe.
- Step S208 the controller obtains the working state information of the moisture analyzer in real time; when the controller obtains the working state information of the moisture analyzer as stop working information, a fourth control signal is generated according to the cleaning information, that is, step S209,
- Step S209 when the controller obtains that the working state information of the moisture analyzer is stop working information, it generates a fourth control signal according to the cleaning information;
- Step S2091 The cleaning device 45 performs cleaning work when receiving the second control signal.
- the user can manually select the request to clean the moisture meter probe at any time, the controller monitors the working status of the moisture analyzer in real time, and when the moisture analyzer is not working, the cleaning device can perform the cleaning work .
- the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
- step S208 may specifically include: the controller obtains the working state information of the moisture meter probe 421 in real time; when the controller obtains the working state information of the moisture meter probe 421 as stop working information, generating the fourth information according to the cleaning information control signal;
- Step S209 may specifically include: when the controller obtains that the working state information of the moisture meter probe 421 is stop working information, generating a fourth control signal according to the cleaning information;
- Step S2091 may specifically include: the solenoid valve of the compressed air pipe is powered on under the control of the fourth control signal, and performs cleaning work.
- FIG. 15 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application, and the method for detecting moisture content of a material is applicable to the device for detecting moisture content of a material shown in FIG. 4 , such as
- the material moisture content detection device 400 further includes: a lifting mechanism 46 configured to drive the material leveling device 41 and the moisture measuring instrument 42 to move in a first direction, which is perpendicular to the conveying belt 300 .
- the method for detecting the moisture content of the material further includes: :
- Step S301 the controller acquires first information, which is used to indicate that the moisture content of the material does not need to be detected;
- Step S302 the controller generates fifth control information according to the first information.
- Step S303 under the control of the fifth control information, the lifting mechanism 46 drives the material leveling device 41 and the moisture measuring instrument 42 to move in the first direction and away from the conveying belt 300 . That is, when the material does not need to be tested for moisture content, the material leveling device 41 and the moisture measuring instrument 42 are lifted away from the conveying belt, so that the scraper 413 will not hinder the material.
- the controller includes a memory and a processor, and the memory and the processor are connected in communication with each other.
- the processor may be a central processing unit (Central Processing Unit, CPU).
- the processor may also be other general-purpose processors, digital signal processors (Digital Signal Processors, DSPs), application specific integrated circuits (Application Specific Integrated Circuits, ASICs), Field-Programmable Gate Arrays (Field-Programmable Gate Arrays, FPGAs) or other Chips such as programmable logic devices, discrete gate or transistor logic devices, discrete hardware working components, or a combination of the above types of chips.
- the memory can be used to store non-transitory software programs, non-transitory computer-executable programs, and modules.
- the processor executes various functional applications and data processing of the processor by executing non-transitory software programs, instructions and modules stored in the memory.
- the memory may include a storage program area and a storage data area, wherein the storage program area may store an operating system and an application program required by at least one function; the storage data area may store data created by the processor, and the like. Additionally, the memory may include high-speed random access memory, and may also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, the memory may optionally include memory located remotely from the processor, such remote memory being connectable to the processor via a network. Examples of such networks include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
- Computer instructions are stored in the memory, and the processor executes at least some of the steps S100-S109, S201-S2091, and S301-S303 as described above by executing the computer instructions.
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Abstract
Provided are a material moisture content measurement apparatus (400) and a material moisture content measurement method, and a concrete production and conveyer system. The material moisture content measurement apparatus (400) comprises: a material leveling apparatus (41) disposed above a material conveying belt (300), and a moisture tester (42); the material leveling apparatus (41) comprises: a material scraping plate (413) and a first side plate (411) and a second side plate (412) that are connected to two ends of the material scraping plate (413), that is, the material scraping plate (413) is disposed between the first side plate (411) and the second side plate (412).When a material is conveyed by the material conveying belt (300), the material scraping plate (413) levels the material passing under the material scraping plate (413).When the leveled material continues to be conveyed, the first side plate (411) and the second side plate (412) can prevent a material that is not leveled from entering the leveled material under the action of vibration, such that the thickness of the material leveled by the material leveling apparatus (41) is uniform, and the accuracy of moisture content measurement is improved.
Description
本申请涉及工程机械领域,具体涉及物料含水率检测装置及其检测方法、混凝土生产输送系统。The present application relates to the field of construction machinery, in particular to a material moisture content detection device and a detection method thereof, and a concrete production and conveying system.
骨料是指在混凝土中起骨架或填充作用的粒状松散材料。分粗骨料和细骨料。粗骨料指卵石、碎石等,细骨料指天然砂、人工砂等。骨料含水率是影响混凝土质量的最关键因素之一,骨料含水率过多将导致最终混凝土过稀,因此技术人员需要实时了解骨料的含水率情况,以便于配置混凝土。Aggregate refers to the granular loose material that acts as a skeleton or filler in concrete. Divided into coarse aggregate and fine aggregate. Coarse aggregate refers to pebbles, gravel, etc., and fine aggregate refers to natural sand, artificial sand, etc. Aggregate moisture content is one of the most critical factors affecting the quality of concrete. Excessive aggregate moisture content will lead to too thin final concrete. Therefore, technicians need to know the aggregate moisture content in real time in order to configure concrete.
现有技术中物料含水率的测定装置以及测定方法较多,但是测量不准确,精确度难以保证。There are many measuring devices and measuring methods for the moisture content of materials in the prior art, but the measurement is inaccurate and the accuracy is difficult to guarantee.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请提供了物料含水率检测装置及其检测方法、混凝土生产输送系统,解决了现有技术中在线检测物料的含水率时,含水率测量不准确的技术问题。In view of this, the present application provides a material moisture content detection device, a detection method, and a concrete production and conveying system, which solve the technical problem of inaccurate moisture content measurement in the prior art when the moisture content of materials is detected online.
根据本申请的一个方面,本申请提供了一种物料含水率检测装置,用于检测混凝土生产中输料皮带所输送的物料的含水率;其中,所述物料含水率检测装置包括:物料整平装置,所述物料整平装置用于设置在所述输料皮带上方,配置为整平位于所述输料皮带上的物料;以及水分测定仪,所述水分测定仪配置为检测被所述物料整平装置整平后的物料的含水率;其中,所述物料整平装置包括:刮料板,所述刮料板具有相对设置的第一端和第二端;与所述刮料板的第一端连接的第一侧板;以及与所述刮料板的第二端连接的第二侧板;所述第一侧板与所述第二侧板相对且间隔设置。According to one aspect of the present application, the present application provides a device for detecting moisture content of materials, which is used to detect the moisture content of materials conveyed by a conveyor belt in concrete production; wherein, the device for detecting moisture content of materials includes: material leveling a device, the material leveling device is configured to be arranged above the conveying belt and configured to level the material on the conveying belt; and a moisture analyzer configured to detect the material being subjected to the The moisture content of the material after being leveled by the leveling device; wherein, the material leveling device includes: a scraper, the scraper has a first end and a second end arranged oppositely; a first side plate connected with the first end; and a second side plate connected with the second end of the scraper plate; the first side plate and the second side plate are opposite and arranged at intervals.
在一种可能的实现方式中,所述刮料板包括:至少两个第一刮料板,相邻两个所述第一刮料板连接,且相邻两个所述第一刮料板之间的夹角小于180°。In a possible implementation, the scraper includes: at least two first scrapers, two adjacent first scrapers are connected, and two adjacent first scrapers The included angle between them is less than 180°.
在一种可能的实现方式中,所述刮料板包括两个相连接的所述第一刮料板,两个所述第一刮料板远离彼此相连一端的另一端分别与所述第一侧板和所述第二侧板连接。In a possible implementation manner, the scraper includes two connected first scrapers, and the other ends of the two first scrapers away from one end connected to each other are respectively connected with the first scraper. The side plate is connected to the second side plate.
在一种可能的实现方式中,所述物料含水率检测装置,还包括:检测器,所述检测器配置为检测所述物料是否被整平。In a possible implementation manner, the device for detecting the moisture content of the material further includes a detector, the detector is configured to detect whether the material is leveled.
在一种可能的实现方式中,所述检测器为设置在所述刮料板内侧的微动开关。In a possible implementation manner, the detector is a micro switch arranged inside the scraper.
在一种可能的实现方式中,所述物料含水率检测装置,还包括:控制器,所述控制器与所述检测器以及所述水分测定仪通信连接,在所述检测器检测到所述物料被整平后,所述控制器控制所述水分测定仪检测整平后的物料的含水率。In a possible implementation manner, the device for detecting the moisture content of the material further includes: a controller, the controller is connected in communication with the detector and the moisture analyzer, and when the detector detects the After the material is leveled, the controller controls the moisture meter to detect the moisture content of the leveled material.
在一种可能的实现方式中,所述水分测定仪包括:微波发射器、微波接收器和信号接收器;In a possible implementation, the moisture analyzer includes: a microwave transmitter, a microwave receiver and a signal receiver;
其中,所述微波发射器和所述微波接收器中的一者用于设置在所述输料皮带的上方且对应于所述物料整平装置平整后的区域,另一者用于设置在所述输料皮带的下方,所述微波发射器配置为发射微波,所述微波接收器设置为接收所述微波发射器发射的微波经过所述物料以及所述输料皮带后的剩余微波;Wherein, one of the microwave transmitter and the microwave receiver is used to be arranged above the conveying belt and corresponds to the area after the material leveling device is leveled, and the other is used to be arranged at the area where the material leveling device is leveled. Below the conveying belt, the microwave transmitter is configured to emit microwaves, and the microwave receiver is configured to receive the microwaves emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveying belt;
所述信号接收器与所述微波发射器和所述微波接收器通信连接,所述信号接收器根据所述微波发射器发射的微波以及所述微波接收器接收到的剩余微波,检测所述物料的含水率。The signal receiver is connected in communication with the microwave transmitter and the microwave receiver, and the signal receiver detects the material according to the microwaves emitted by the microwave transmitter and the remaining microwaves received by the microwave receiver moisture content.
在一种可能的实现方式中,所述微波发射器和所述微波接收器的连线与所述输料皮带垂直,且所述微波发射器和所述微波接收器对应于所述第一区域设置,其中,所述第一区域为所述刮料板、所述第一侧板以及所述第二侧板共同围成的区域。In a possible implementation manner, the connection line between the microwave transmitter and the microwave receiver is perpendicular to the conveying belt, and the microwave transmitter and the microwave receiver correspond to the first area setting, wherein the first area is an area jointly enclosed by the scraper plate, the first side plate and the second side plate.
在一种可能的实现方式中,所述物料含水率检测装置,还包括:设置在所述输料皮带上方的清洁装置,所述清洁装置配置为所述输料皮带上方的所述微波发射器或所述微波接收器不工作时,清洁所述微波发射器或所述微波接收器。In a possible implementation manner, the device for detecting the moisture content of the material further includes: a cleaning device disposed above the conveying belt, the cleaning device being configured as the microwave transmitter above the conveying belt Or when the microwave receiver is not working, clean the microwave transmitter or the microwave receiver.
在一种可能的实现方式中,所述清洁装置包括:压缩空气供给装置;以及压缩气管,所述压缩气管包括进口和出口,所述进口与所述压缩空气供给装置的出口连通;所述压缩空气经所述进口进入所述压缩气管内后经所述出口喷出,实现清理杂物;其中,所述压缩气管的出口对应于待清洁的所述微波发射器或所述微波接收器。In a possible implementation, the cleaning device includes: a compressed air supply device; and a compressed air pipe, the compressed air pipe includes an inlet and an outlet, the inlet communicates with the outlet of the compressed air supply device; the compressed air The air enters the compressed air pipe through the inlet and is ejected through the outlet to clean up debris; wherein, the outlet of the compressed air pipe corresponds to the microwave transmitter or the microwave receiver to be cleaned.
在一种可能的实现方式中,所述物料含水率检测装置,还包括:提升机构,所述提升机构配置为驱动所述物料整平装置沿第一方向运动;其中,所述第一方向与所述输料皮带垂直。In a possible implementation manner, the material moisture content detection device further includes: a lifting mechanism, the lifting mechanism is configured to drive the material leveling device to move in a first direction; wherein the first direction is the same as the first direction. The conveyor belt is vertical.
作为本申请的第二方面,本申请提供了一种混凝土生产输送系统,包括:As a second aspect of the present application, the present application provides a concrete production and conveying system, comprising:
物料仓、输料皮带以及搅拌机,所述物料仓位于所述输料皮带的上游,所述输料皮带的出料端连接所述搅拌机;以及物料含水率检测装置;其中,所述物料含水率检测装置为上述所述的物料含水率检测装置。A material silo, a conveying belt and a mixer, the material silo is located upstream of the conveying belt, and the discharge end of the conveying belt is connected to the mixer; and a material moisture content detection device; wherein, the material moisture content The detection device is the above-mentioned material moisture content detection device.
作为本申请的第三方面,本申请提供了一种物料含水率的检测方法,适用于上述所述的物料含水率检测装置,其中,所述物料含水率检测装置还包括:检测器和控制器,所述控制器与所述检测器以及所述水分测定仪通信连接;其中,所述物料含水率的检测方法包括:所述控制器获取所述检测器发送的物料整平信号,所述物料整平信号用于指示物料已被所述物料整平装置整平;所述控制器根据所述物料整平信号生成第一控制信号;所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率。As a third aspect of the present application, the present application provides a method for detecting the moisture content of a material, which is applicable to the above-mentioned device for detecting the moisture content of a material, wherein the device for detecting the moisture content of a material further comprises: a detector and a controller , the controller is connected in communication with the detector and the moisture analyzer; wherein, the method for detecting the moisture content of the material includes: the controller obtains a material leveling signal sent by the detector, and the material The leveling signal is used to indicate that the material has been leveled by the material leveling device; the controller generates a first control signal according to the material leveling signal; the moisture analyzer receives the first control signal. In this case, the moisture content of the material after being leveled by the material leveling device is detected.
在一种可能的实现方式中,所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率,包括:In a possible implementation manner, in the case of receiving the first control signal, the moisture analyzer detects the moisture content of the material leveled by the material leveling device, including:
所述水分测定仪在收到所述第一控制信号后的第一预设时长后,检测被所述物料整平装置整平后的所述物料的含水率。The moisture analyzer detects the moisture content of the material leveled by the material leveling device after a first preset time period after receiving the first control signal.
在一种可能的实现方式中,在所述水分测定仪在收到所述第一控制信号后的第一预设时长后,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:所述控制器获取所述水分测定仪在第一时长内多次检测被所述物料整平装置整平后的所述物料得到的多个物料含水率;所述控制器根据所述多个物料含水率,生成所述物料的平均含水率;其中,所述第一时长的起始时刻为第一预设时长的结束时刻。In a possible implementation manner, after a first preset time period after receiving the first control signal, the moisture analyzer detects the moisture content of the material leveled by the material leveling device After the moisture content of the material is determined, the method for detecting the moisture content of the material further includes: the controller obtains, by the controller, a plurality of data obtained by the moisture analyzer detecting the material leveled by the material leveling device multiple times within a first period of time. The moisture content of the material; the controller generates the average moisture content of the material according to the moisture content of the multiple materials; wherein, the start time of the first duration is the end time of the first preset duration.
在一种可能的实现方式中,在所述控制器获取所述检测器发送的物料整平信号之前,所述物料含水率的检测方法还包括:所述控制器根据所述刮料板与所述检测器之间的距离、以及所述输料皮带的线速度确定所述第一预设时长。In a possible implementation manner, before the controller acquires the material leveling signal sent by the detector, the method for detecting the moisture content of the material further includes: the controller according to the relationship between the scraper and the material. The distance between the detectors and the linear speed of the conveying belt determine the first preset time period.
在一种可能的实现方式中,所述水分测定仪包括:微波发射器、水分仪探头以及信号接收器,所述水分仪探头设置在所述输料皮带的上方;所述控制器根据所述刮料板与所述检测器之间的距离、以及所述输料皮带的线速度确定所述第一预设时长,包括:所述控制器根据所述刮料板与所述水分仪探头之间的距离、以及所述输料皮带的线速度确定所述第一预设时长。In a possible implementation manner, the moisture meter includes: a microwave transmitter, a moisture meter probe and a signal receiver, and the moisture meter probe is arranged above the conveying belt; the controller according to the The distance between the scraper and the detector and the linear speed of the conveying belt determine the first preset duration, including: the controller according to the relationship between the scraper and the moisture meter probe. The distance between them and the linear speed of the conveying belt determine the first preset time period.
在一种可能的实现方式中,在所述控制器根据所述多个物料含水率,生成所述物料的平均含水率之后,所述物料含水率的检测方法还包括:所述控制器获取物料卸料完毕信号;所述控制器根据所述物料卸料完毕信号、所述物料仓至所述刮料板之间的距离、以及输料皮带的线速度,确定所述物料的物料种类;所述控制器根据所述物料种类,获 取与所述物料种类对应的含水率修正系数;以及所述控制器根据所述含水率修正系数对所述物料的平均含水率进行修正,生成所述物料的含水率修正值。In a possible implementation manner, after the controller generates the average moisture content of the materials according to the moisture contents of the multiple materials, the method for detecting the moisture content of the materials further includes: the controller acquires the materials Unloading completion signal; the controller determines the material type of the material according to the material unloading completion signal, the distance between the material bin and the scraper, and the linear speed of the conveyor belt; The controller obtains a moisture content correction coefficient corresponding to the material type according to the material type; and the controller corrects the average moisture content of the material according to the moisture content correction coefficient, and generates a water content correction coefficient of the material. Moisture content correction value.
在一种可能的实现方式中,所述物料含水率检测装置还包括:设置在所述输料皮带上方的清洁装置;其中,在所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:所述控制器获取物料生产结束信号;所述控制器根据所述物料生产结束信号,生成第二控制信号;以及In a possible implementation manner, the device for detecting the moisture content of the material further includes: a cleaning device disposed above the conveying belt; wherein, when the moisture analyzer receives the first control signal Next, after detecting the moisture content of the material after being leveled by the material leveling device, the method for detecting the moisture content of the material further includes: the controller acquiring a material production end signal; the controller according to the a material production end signal to generate a second control signal; and
所述清洁装置在收到所述第二控制信号的情况下,执行清洁工作。The cleaning device performs cleaning work when receiving the second control signal.
在一种可能的实现方式中,在所述控制器获取所述物料生产结束信号之后,所述物料含水率的检测方法还包括:所述控制器根据所述物料生成结束信号,生成第一提示信息,所述第一提示信息用于提示所述水分测定仪需要被清洁;所述控制器获取用户输入的清洁信息,生成第三控制信号;以及所述清洁装置在收到所述第三控制信号的情况下,执行清洁工作。In a possible implementation manner, after the controller acquires the material production end signal, the method for detecting the moisture content of the material further includes: the controller generates an end signal according to the material, and generates a first prompt information, the first prompt information is used to prompt that the moisture analyzer needs to be cleaned; the controller obtains the cleaning information input by the user, and generates a third control signal; and the cleaning device receives the third control signal In the case of a signal, perform cleaning work.
在一种可能的实现方式中,所述物料含水率的检测方法还包括:所述控制器获取用户输入的清洁信息;In a possible implementation manner, the method for detecting the moisture content of the material further includes: the controller acquires cleaning information input by a user;
所述控制器获取所述水分测定仪的工作状态信息;当所述控制器获取的所述水分测定仪的工作状态信息为停止工作信息时,根据所述清洁信息生成第四控制信号;以及所述清洁装置在收到所述第四控制信号的情况下,执行清洁工作。The controller obtains the working state information of the moisture analyzer; when the working state information of the moisture analyzer obtained by the controller is stop working information, a fourth control signal is generated according to the cleaning information; and The cleaning device performs cleaning work when receiving the fourth control signal.
在一种可能的实现方式中,所述物料检测装置还包括:提升机构,所述提升机构配置为驱动所述物料整平装置以及所述水分测定仪沿第一方向运动,其中所述第一方向与所述输料皮带垂直;其中,在所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:所述控制器获取第一信息,所述第一信息用于表示所述物料不需要被检测含水率;所述控制器根据所述第一信息,生成第五控制信息;以及所述提升机构在所述第五控制信息的控制下驱动所述物料整平装置以及所述水分测定仪沿着所述第一方向远离所述输料皮带运动。In a possible implementation manner, the material detection device further includes: a lifting mechanism, the lifting mechanism is configured to drive the material leveling device and the moisture analyzer to move in a first direction, wherein the first The direction is perpendicular to the conveying belt; wherein, after the moisture analyzer detects the moisture content of the material leveled by the material leveling device under the condition of receiving the first control signal, The method for detecting the moisture content of the material further includes: the controller acquires first information, where the first information is used to indicate that the moisture content of the material does not need to be detected; the controller generates, according to the first information, fifth control information; and the lifting mechanism drives the material leveling device and the moisture meter to move away from the conveying belt along the first direction under the control of the fifth control information.
本申请提供的物料含水率检测装置包括:设置在输料皮带上方的物料整平装置,配置为整平位于输料皮带上的物料;以及水分测定仪,水分测定仪配置为检测被物料整平装置整平后的物料的含水率;其中,物料整平装置包括:刮料板以及连接在刮料板的两端的第一侧板和第二侧板,即刮料板设置在第一侧板和第二侧板之间。其中刮料板、第一侧板以及第二侧板共同围成第一区域,当输料皮带输送物料时,刮料板对经过刮料板下方的物料进行整平。由于物料在被输送过程中,输料皮带振动较大,因此,当被整平的物料继续被输送至第一区域时,第一侧板和第二侧板可以阻挡位于第一区域外且未被整平的物料在振动的作用下进入第一区域内,因此,位于第一区域内的物料的厚度均一,当水分测定仪在检测位于第一区域内的物料的含水率时,由于位于第一区域内的物料的厚度均一,因此,增加了含水率的测量准确度。The material moisture content detection device provided by this application includes: a material leveling device arranged above the material conveying belt, configured to level the material on the material conveying belt; and a moisture analyzer, which is configured to detect the leveling of the material The moisture content of the material after being leveled by the device; wherein, the material leveling device includes: a scraper, a first side plate and a second side plate connected to both ends of the scraper, that is, the scraper is arranged on the first side plate and the second side panel. The scraper plate, the first side plate and the second side plate together form a first area. When the material is conveyed by the conveying belt, the scraper plate flattens the material passing under the scraper plate. As the material is conveyed, the conveying belt vibrates greatly. Therefore, when the leveled material continues to be conveyed to the first area, the first side plate and the second side plate can block the first side plate and the second side plate which are located outside the first area and are not The leveled material enters the first area under the action of vibration. Therefore, the thickness of the material located in the first area is uniform. When the moisture analyzer detects the moisture content of the material located in the first area, it is located in the first area. The thickness of the material in an area is uniform, thus increasing the accuracy of the moisture content measurement.
图1所示为本申请一实施例提供的一种混凝土生产输送系统的结构示意图;1 shows a schematic structural diagram of a concrete production and conveying system provided by an embodiment of the present application;
图2所示为本申请一实施例提供的物料含水率检测装置的结构示意图;FIG. 2 shows a schematic structural diagram of a material moisture content detection device provided by an embodiment of the present application;
图3所示为本申请一实施例提供的物料含水率检测装置中的物料整平装置的结构示意图;3 is a schematic structural diagram of a material leveling device in a material moisture content detection device provided in an embodiment of the present application;
图4所示为本申请另一实施例提供的一种混凝土生产输送系统的结构示意图;4 is a schematic structural diagram of a concrete production and conveying system provided by another embodiment of the present application;
图5所示为本申请另一实施例提供的物料含水率检测装置的结构示意图;5 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application;
图6所示为本申请另一实施例提供的物料含水率检测装置的结构示意图;6 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application;
图7所示为本申请另一实施例提供的物料含水率检测装置的结构示意图;7 is a schematic structural diagram of a material moisture content detection device provided by another embodiment of the present application;
图8所示为本申请提供的一种物料含水率的检测方法的流程示意图;8 is a schematic flow diagram of a method for detecting moisture content of a material provided by the application;
图9所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Fig. 9 shows the schematic flow sheet of the detection method of another kind of material moisture content provided by this application;
图10所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Figure 10 shows a schematic flow diagram of another method for detecting moisture content of materials provided by the application;
图11所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Figure 11 shows a schematic flowchart of another method for detecting moisture content of materials provided by the application;
图12所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Figure 12 shows a schematic flowchart of another method for detecting the moisture content of a material provided by the application;
图13所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Figure 13 shows a schematic flow diagram of another method for detecting moisture content of materials provided by the application;
图14所示为本申请提供的另一种物料含水率的检测方法的流程示意图;Figure 14 shows a schematic flowchart of another method for detecting the moisture content of materials provided by the application;
图15所示为本申请提供的另一种物料含水率的检测方法的流程示意图。FIG. 15 is a schematic flowchart of another method for detecting the moisture content of a material provided by the present application.
本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后、顶、底……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。In the description of the present application, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, back, top, bottom...) in the embodiments of the present application are only used to explain the difference between the various components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly. Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
另外,在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Additionally, reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
图1所示为本申请一实施例提供的一种混凝土生产输送系统的结构示意图,图2所示为物料含水率检测装置400的结构示意图。如图1所示,该混凝土生产输送系统包括:物料仓100、输料皮带300以及搅拌机(图1未示出),物料仓100位于输料皮带300的上游,输料皮带300的出料端连接搅拌机;以及物料含水率检测装置400,物料含水率检测装置400设置在输料皮带300靠近搅拌机的一侧。输料皮带300输送物料沿着物料输送方向X输送。其中,如图2所示,物料含水率检测装置400包括:物料整平装置41,物料整平装置41设置在输料皮带300的上方,配置为整平位于输料皮带300上的物料;以及水分测定仪42,水分测定仪42配置为检测被物料整平装置41整平后的物料的含水率;其中,物料整平装置41包括:第一侧板411和第二侧板412,其中,第一侧板411和第二侧板412相对且间隔设置;刮料板413,刮料板413设置在第一侧板411和第二侧板412之间,且刮料板413的第一端与第一侧板411固定连接,刮料板413的第二端与第二侧板412固定连接,第一端与第二端为相对端,布置在输料皮带300上方时,第一侧板411和第二侧板412远离刮料板413的一端朝向物料输送方向X延伸。FIG. 1 is a schematic structural diagram of a concrete production and conveying system according to an embodiment of the present application, and FIG. 2 is a schematic structural diagram of a material moisture content detection device 400 . As shown in FIG. 1 , the concrete production and conveying system includes: a material bin 100 , a conveying belt 300 and a mixer (not shown in FIG. 1 ). Connect the mixer; and the material moisture content detection device 400, the material moisture content detection device 400 is arranged on the side of the conveying belt 300 close to the mixer. The material conveyed by the conveying belt 300 is conveyed along the material conveying direction X. Wherein, as shown in FIG. 2 , the material moisture content detection device 400 includes: a material leveling device 41, the material leveling device 41 is arranged above the conveying belt 300, and is configured to level the material on the conveying belt 300; and Moisture analyzer 42, the moisture analyzer 42 is configured to detect the moisture content of the material leveled by the material leveling device 41; wherein, the material leveling device 41 includes: a first side plate 411 and a second side plate 412, wherein, The first side plate 411 and the second side plate 412 are arranged opposite and spaced apart; the scraper plate 413, the scraper plate 413 is arranged between the first side plate 411 and the second side plate 412, and the first end of the scraper plate 413 It is fixedly connected with the first side plate 411, the second end of the scraper 413 is fixedly connected with the second side plate 412, and the first end and the second end are opposite ends. One ends of the 411 and the second side plate 412 away from the scraper 413 extend toward the material conveying direction X.
其中刮料板413、第一侧板411以及第二侧板412共同围成第一区域Q,当输料皮带300输送物料时,刮料板413对经过刮料板413下方的物料进行整平。由于物料在被输送过程中,输料皮带300振动较大,因此,当被整平的物料继续被输送至第一区域Q时,第一侧板411和第二侧板412可以阻挡位于第一区域Q外且未被整平的物料在振动的作用下进入第一区域Q内,因此,位于第一区域Q内的物料的厚度均一,当水分测定仪42在检测位于第一区域Q内的物料的含水率时,由于位于第一区域Q内的物料的厚度均一,因此,增加了含水率检测 数据的准确度。The scraper plate 413 , the first side plate 411 and the second side plate 412 together form the first area Q. When the material is conveyed by the conveying belt 300 , the scraper plate 413 smoothes the material passing under the scraper plate 413 . Since the conveying belt 300 vibrates greatly during the material being conveyed, when the leveled material continues to be conveyed to the first area Q, the first side plate 411 and the second side plate 412 can block the The material outside the area Q and not leveled enters the first area Q under the action of vibration, therefore, the thickness of the material located in the first area Q is uniform. When the moisture content of the material is determined, since the thickness of the material located in the first region Q is uniform, the accuracy of the moisture content detection data is increased.
需要说明的是,本申请提供的物料含水率检测装置400可以检测粉料及颗粒直径在5-6cm以下的物料,例如骨料。即本申请提供的物料含水率检测装置400不仅可以检测骨料的含水率,还可以检测粉料以及颗粒直径在5-6cm以下的非骨料的物料。It should be noted that the material moisture content detection device 400 provided in the present application can detect powder materials and materials with particle diameters below 5-6 cm, such as aggregates. That is, the material moisture content detection device 400 provided in the present application can not only detect the moisture content of aggregates, but also detect powders and non-aggregate materials with particle diameters below 5-6 cm.
在一种可能的实现方式中,如图1所示,混凝土生产输送系统还包括:输送支架500,固定在输送支架500上的安装支架600;安装支架600用于安装其他部件,例如物料整平装置41以及水分测定仪42可以固定在安装支架600上,可以使得物料整平装置41位于输料皮带300上方,以对位于输料皮带300上的物料进行整平,水分测定仪42能够检测输料皮带300上的物料的含水率。In a possible implementation manner, as shown in FIG. 1 , the concrete production conveying system further includes: a conveying bracket 500, a mounting bracket 600 fixed on the conveying bracket 500; the mounting bracket 600 is used for installing other components, such as material leveling The device 41 and the moisture meter 42 can be fixed on the mounting bracket 600, so that the material leveling device 41 can be positioned above the conveying belt 300 to level the material on the conveying belt 300. The moisture meter 42 can detect the conveying belt 300. The moisture content of the material on the material belt 300.
在此种情况下,安装支架600可以独立于物料含水率检测装置400,即安装支架600是混凝土生产输送系统中的一部分,但不是物料含水率检测装置400的一部分,因此,当混凝土生产输送系统用于输送其他不需要检测含水率的物料时,安装支架600可以用来固定其他部件。此时,安装支架600可以与输料支架不可拆卸的固定连接,例如通过焊接固定。安装支架600还可以与输料支架通过可拆卸的方式连接,例如通过螺钉连接等。In this case, the mounting bracket 600 can be independent of the material moisture content detection device 400, that is, the installation bracket 600 is a part of the concrete production and conveying system, but not a part of the material moisture content detection device 400. Therefore, when the concrete production conveying system When used for conveying other materials that do not need to detect moisture content, the mounting bracket 600 can be used to fix other components. At this time, the mounting bracket 600 can be fixedly connected with the feeding bracket in a non-detachable manner, for example, by welding. The mounting bracket 600 can also be connected with the feeding support in a detachable manner, for example, by screwing.
另外,安装支架600还可以是物料含水率检测装置400的一部分,即安装支架600既是混凝土生产输送系统中的一部分,还是物料含水率检测装置400的一部分。当混凝土生产输送系统用来输送物料时,将安装支架600安装在输料支架上,然后将物料整平装置41以及水分测定仪42安装在安装支架600上,物料整平装置41可对输料皮带300上的物料进行整平,水分测定仪42检测输料皮带300上的物料的含水率。此时,安装支架600与输料支架的固定方式仅可为可拆卸的方式,例如通过螺钉连接等。In addition, the installation bracket 600 may also be a part of the material moisture content detection device 400 , that is, the installation bracket 600 is not only a part of the concrete production and conveying system, but also a part of the material moisture content detection device 400 . When the concrete production conveying system is used to convey materials, the installation bracket 600 is installed on the conveying bracket, and then the material leveling device 41 and the moisture meter 42 are installed on the installation bracket 600, and the material leveling device 41 can be used for conveying materials. The material on the belt 300 is leveled, and the moisture meter 42 detects the moisture content of the material on the conveying belt 300 . At this time, the fixing method of the mounting bracket 600 and the material conveying bracket can only be detachable, for example, through screw connection and the like.
在一种可能的实现方式中,图3所示为本申请提供的物料含水率检测装置400中的物料整平装置41的俯视图;如图3所示,刮料板413包括:至少两个第一刮料板414,相邻两个第一刮料板414固定连接,且相邻两个第一刮料板414之间的夹角β小于180°。当刮料板413包括多个第一刮料板414,且相邻两个第一刮料板414之间的夹角β小于180°,即任何一组相邻的两个第一刮料板414可以构成一个三角形的两条边,当第一刮料板414对输料皮带300上的物料进行刮平时,夹角β的尖部朝向输料皮带300的上游,物料沿角状的第一刮料板414移动阻力较小,也就是说,物料受到相邻两个第一刮料板414给予的两个阻力之间具有夹角,且两个阻力之间至少有一个阻力与输料皮带300输送物料的方向X之间存在夹角,因此,相对于现有技术中的刮料板,根据力的合成,物料在输料皮带300输料方向上的受到阻力减小,因此物料可以更顺利从刮料板413下方及旁边通过。可选的,夹角β为大于30°且小于45°。In a possible implementation manner, FIG. 3 shows a top view of the material leveling device 41 in the material moisture content detection device 400 provided by the present application; as shown in FIG. 3 , the scraper 413 includes: at least two first A scraper 414, two adjacent first scrapers 414 are fixedly connected, and the included angle β between two adjacent first scrapers 414 is less than 180°. When the scraper 413 includes a plurality of first scrapers 414, and the included angle β between two adjacent first scrapers 414 is less than 180°, that is, any group of two adjacent first scrapers 414 can form two sides of a triangle. When the first scraper 414 scrapes the material on the conveying belt 300, the tip of the included angle β faces the upstream of the conveying belt 300, and the material follows the angular first. The moving resistance of the scraper 414 is small, that is to say, there is an included angle between the two resistances given by the two adjacent first scrapers 414, and there is at least one resistance between the two resistances and the conveyor belt. There is an included angle between the directions X of the material conveyed by the 300. Therefore, compared with the scraper in the prior art, according to the force synthesis, the resistance of the material in the conveying direction of the conveying belt 300 is reduced, so the material can be more It passes under and beside the scraper 413 smoothly. Optionally, the included angle β is greater than 30° and less than 45°.
可选的,所述刮料板413包括两个相连接的第一刮料板414,两个第一刮料板414远离彼此相连的一端的另一端分别与第一侧板411和第二侧板412连接。刮料板413包括两个第一刮料板414时,可以降低刮料板413的制作难度。Optionally, the scraper plate 413 includes two connected first scraper plates 414 , and the other ends of the two first scraper plates 414 away from one end connected to each other are respectively connected with the first side plate 411 and the second side plate 414 . Board 412 is connected. When the scraper 413 includes two first scrapers 414 , the manufacturing difficulty of the scraper 413 can be reduced.
可选的,刮料板413为一体成型,即至少两个第一刮料板414为一体成型,增加了刮料板413的稳定性。Optionally, the scraper 413 is integrally formed, that is, at least two first scrapers 414 are integrally formed, which increases the stability of the scraper 413 .
可选的,物料整平装置41中的刮料板413、第一侧板411以及第二侧板412为一体成型,增加了整个物料整平装置41的稳定性。Optionally, the scraper plate 413 , the first side plate 411 and the second side plate 412 in the material leveling device 41 are integrally formed, which increases the stability of the entire material leveling device 41 .
可选的,第一侧板411与第二侧板412平行设置且沿输料皮带300的长度方向延伸,在一个实施方式中,如图3所示,第一侧板411与第二侧板412之间的垂直距离l1为6~10cm,输料皮带300的整体宽度d为80cm,即第一侧板411与第二侧板412之间的垂直距离l1,大于或者等于输料皮带300的宽度d的3/40,且小于或者等于输料皮带300的宽度d的1/8,即3d/40≤l1≤1d/8。第一侧板411与第二侧板412之间的垂直距离为6~10cm时,可以使得整个物料整平装置41可以整平的物料的区域不会很大,也不会太小,既能够增加了第一区域内的物料的厚度均一性,进一步增加了检测数据的准确度,还不会使得物料因为被刮料板413刮平时溢出输料皮带300。Optionally, the first side plate 411 and the second side plate 412 are arranged in parallel and extend along the length direction of the conveying belt 300. In one embodiment, as shown in FIG. 3 , the first side plate 411 and the second side plate 411 The vertical distance l1 between 412 is 6 to 10 cm, and the overall width d of the conveying belt 300 is 80 cm, that is, the vertical distance l1 between the first side plate 411 and the second side plate 412 is greater than or equal to the length of the conveying belt 300. 3/40 of the width d, and less than or equal to 1/8 of the width d of the conveying belt 300, that is, 3d/40≤l1≤1d/8. When the vertical distance between the first side plate 411 and the second side plate 412 is 6-10 cm, the area of the material that can be leveled by the entire material leveling device 41 will not be too large or too small. The thickness uniformity of the material in the first area is increased, the accuracy of the detection data is further increased, and the material will not overflow the conveying belt 300 due to being scraped by the scraper 413 .
可选的,第一侧板411与第二侧板412之间的垂直距离为8cm,即第一侧板411与第二侧板412之间的垂直距离为输料皮带300的宽度的十分之一,即l1=1d/10。Optionally, the vertical distance between the first side plate 411 and the second side plate 412 is 8 cm, that is, the vertical distance between the first side plate 411 and the second side plate 412 is ten times the width of the conveyor belt 300. One, that is, l1=1d/10.
可选的,刮料板413靠近输料皮带300的一端与输料皮带300之间的具体距离根据物料的厚度而定,且刮料板413与输料皮带300之间的距离是可以调节的。具体调节方式可以为以下方式:Optionally, the specific distance between the end of the scraper 413 close to the conveyor belt 300 and the conveyor belt 300 is determined according to the thickness of the material, and the distance between the scraper 413 and the conveyor belt 300 can be adjusted. . The specific adjustment methods can be as follows:
如图4所示,安装支架600包括两个竖直支架62、第一横支架61以及第二横支架63,两个竖直支架62分别固定在输料支架500在宽度方向上的两端,第一横支架61以及第二横支架63的两端分别固定在两个竖直支架61上,且第二横支架62位于第一横支架61的上方。其中,物料整平装置41固定在第一横支架61上,水分测定仪42固定在第二横支架62上。可以通过调整第一横支架61在竖直支架上的位置来调整第一横支架61与输料皮带300之间的距离,即可调整物料整平装置41中刮料板413与输料皮带300之间的距离l2。As shown in FIG. 4 , the mounting bracket 600 includes two vertical brackets 62 , a first horizontal bracket 61 and a second horizontal bracket 63 , and the two vertical brackets 62 are respectively fixed at both ends of the feeding bracket 500 in the width direction, Both ends of the first horizontal bracket 61 and the second horizontal bracket 63 are respectively fixed on the two vertical brackets 61 , and the second horizontal bracket 62 is located above the first horizontal bracket 61 . The material leveling device 41 is fixed on the first horizontal support 61 , and the moisture analyzer 42 is fixed on the second horizontal support 62 . The distance between the first horizontal support 61 and the conveying belt 300 can be adjusted by adjusting the position of the first horizontal support 61 on the vertical support, so that the scraper 413 and the conveying belt 300 in the material leveling device 41 can be adjusted. the distance l2 between them.
在一种可能的实现方式中,物料含水率检测装置400还包括:In a possible implementation manner, the material moisture content detection device 400 further includes:
检测器与控制器,其中控制器分别与检测器以及水分测定仪42通信链接,检测器配置为检测物料是否被物料整平装置41整平,在检测器检测到物料被整平后,控制器控制水分测定仪42检测整平后的物料的含水率。The detector and the controller, wherein the controller is respectively connected to the detector and the moisture analyzer 42 in communication link, the detector is configured to detect whether the material is leveled by the material leveling device 41, after the detector detects that the material is leveled, the controller The moisture meter 42 is controlled to detect the moisture content of the leveled material.
具体的,图5所示为本申请提供的物料含水率检测装置400的另一种结构示意图,如图5所示,检测器为微动开关43,其中微动开关43设置在刮料板413内侧,其中刮料板413的内侧指的是刮料板413中靠近第一区域Q的侧面(刮料板413、第一侧板411以及第二侧板412共同围成的区域),其中控制器与微动开关43以及水分测定仪42通信连接,微动开关43配置为检测物料是否被整平。控制器与微动开关43以及水分测定仪42通信连接;其中,微动开关43用于生成物料整平信号,并将物料整平信号发送至控制器,控制器将物料整平信号传输至水分测定仪42,,水分测定仪42根据物料整平信号检测被物料整平装置整平后的物料的含水率。可选的,如图5所示,当刮料板413包括两个第一刮料板414时,微动开关43设置在其中一个第一刮料板414内侧的中间位置。Specifically, FIG. 5 shows another schematic structural diagram of the material moisture content detection device 400 provided by the present application. As shown in FIG. 5 , the detector is a micro switch 43 , wherein the micro switch 43 is arranged on the scraper 413 The inner side, where the inner side of the scraper plate 413 refers to the side of the scraper plate 413 close to the first area Q (the area jointly enclosed by the scraper plate 413 , the first side plate 411 and the second side plate 412 ), where the control The device is connected in communication with the micro switch 43 and the moisture analyzer 42, and the micro switch 43 is configured to detect whether the material is leveled. The controller is connected in communication with the micro switch 43 and the moisture analyzer 42; wherein, the micro switch 43 is used to generate a material leveling signal, and send the material leveling signal to the controller, and the controller transmits the material leveling signal to the moisture content The measuring instrument 42, the moisture measuring instrument 42 detects the moisture content of the material leveled by the material leveling device according to the material leveling signal. Optionally, as shown in FIG. 5 , when the scraper 413 includes two first scrapers 414 , the micro switch 43 is arranged at a middle position inside one of the first scrapers 414 .
具体的,如图5所示,微动开关43包括:微动开关本体431;一端固定在微动开关本体431的触片432(例如弹簧片),触片432的另一端为自由端,自由端靠近输料皮带300,且触片432的延伸方向与输料皮带300垂直;以及设置在触片432上的触点,其中触点包括定触点和动触点。当物料经过刮料板413时,会拨动触片432,当触片432被物料拨动时,动触点和定触点快速接通,即微动开关43接通,即可认为:物料已被物料整平装置整平,也就是说,当触片432被物料拨动时,微动开关43即生成了物料整平信号,并将物料整平信号传输至控制器,控制器将物料整平信号传输至水分测定仪42,水分测定仪42在接收到物料整平信号后,在预设时长后即开始检测工作。本申请使用微动开关43检测物料是否被整平,由于微动开关43通过触片432即可闭合,微动开关43即可产生物料整平信号,微动开关43的结构简单,易于实现。Specifically, as shown in FIG. 5 , the micro switch 43 includes: a micro switch body 431 ; a contact piece 432 (eg, a spring piece) fixed at one end of the micro switch body 431 , and the other end of the contact piece 432 is a free end, free The end is close to the conveying belt 300, and the extension direction of the contact piece 432 is perpendicular to the conveying belt 300; and the contact is arranged on the contact piece 432, wherein the contact includes a fixed contact and a moving contact. When the material passes through the scraper 413, the contact piece 432 will be toggled. When the contact piece 432 is toggled by the material, the movable contact and the fixed contact are quickly connected, that is, the micro switch 43 is turned on, and it can be considered that: the material It has been leveled by the material leveling device, that is to say, when the contact piece 432 is toggled by the material, the micro switch 43 will generate a material leveling signal, and transmit the material leveling signal to the controller, and the controller will The leveling signal is transmitted to the moisture analyzer 42, and after receiving the material leveling signal, the moisture analyzer 42 starts detection work after a preset time period. In this application, the micro switch 43 is used to detect whether the material is leveled. Since the micro switch 43 can be closed by the contact piece 432, the micro switch 43 can generate a material leveling signal. The micro switch 43 has a simple structure and is easy to implement.
例如:刮料板413靠近输料皮带300的一端与输料皮带300之间的距离l2为7cm,当输料皮带300上的物料的厚度大于或者等于7cm时,当刮料板413对物料进行刮平时,刮平后的物料的厚度为7cm,物料被刮平后的厚度一致,此时,微动开关43中的触片432被触动后,即可认为是检测区域内的物料的厚度一致,然后则生成物料整平信号,微动开关43将该物料整平信号传输至水分测定仪42,水分测定仪42在接收到物料整平信号后,在预设时长后即开始检测工作,降低了由于检测区域内的物料厚度不一致而造成的检测结果不准确的概率。For example: the distance l2 between the end of the scraper 413 close to the conveyor belt 300 and the conveyor belt 300 is 7cm, when the thickness of the material on the conveyor belt 300 is greater than or equal to 7cm, when the scraper 413 cleans the material When scraping, the thickness of the scraped material is 7cm, and the thickness of the material after scraping is the same. At this time, after the contact piece 432 in the micro switch 43 is touched, it can be considered that the thickness of the material in the detection area is the same. Then, a material leveling signal is generated, and the micro switch 43 transmits the material leveling signal to the moisture analyzer 42. After receiving the material leveling signal, the moisture analyzer 42 starts the detection work after a preset period of time, and reduces the The probability of inaccurate detection results due to inconsistent material thickness in the detection area is eliminated.
具体的,水分测定仪42在接收到物料整平信号后,在预设时长后即开始工作,预设时长可以根据微动开关43设置在刮料板413上的位置、刮料板413与水分测定仪42之间的距离、输料皮带300输送物料的输送参数信息(例如输料皮带300的线速度等)而定。例如在刮料板413与水分测定仪42之间的距离、输料皮带300输送物料的输送参数信息一定的前提下,微动开关43设置在刮料板413上越靠近水分测定仪42的位置,预设时长越短。Specifically, after receiving the material leveling signal, the moisture analyzer 42 starts to work after a preset time period. The preset time period can be determined according to the position of the micro switch 43 on the scraper 413 , the relationship between the scraper 413 and the moisture content. The distance between the measuring instruments 42 and the conveying parameter information of the material conveyed by the conveying belt 300 (for example, the linear speed of the conveying belt 300, etc.) are determined. For example, on the premise that the distance between the scraper 413 and the moisture measuring instrument 42 and the conveying parameter information of the material conveyed by the conveying belt 300 are certain, the micro switch 43 is arranged on the scraping plate 413 and is closer to the moisture measuring instrument 42. The preset duration is shorter.
具体的,由于输料皮带300所输送的物料的种类不同,因此,在检测物料的含水率时, 水分测定仪42则根据物料的物料种类而选择与物料种类对应的检测通道对物料的含水率进行检测,得到物料的当前含水率;然后根据物料种类选择合适的含水率修正模型来选择合适的修正系数,根据修正系数对当前含水率进行修正,从而得到该物料的最终的含水率,即该物料的含水率。而判断输料皮带300所输送的物料的种类时,根据物料仓100至刮料板413之间的距离、输料皮带300的线速度以及物料卸料信号共同判断输料皮带300输送的物料的具体物料种类。需要说明的是,检测器不仅可以为上述所述的微动开关43,还可以为摄像装置等其他检测设备。且检测器的安装位置可以根据检测器的具体种类而定,可以安装在物料整平装置上,也可以安装在其他位置。例如当检测器为微动开关43时,微动开关43则安装在刮料板的内侧。Specifically, since the types of materials conveyed by the conveyor belt 300 are different, when detecting the moisture content of the materials, the moisture analyzer 42 selects the detection channel corresponding to the type of materials to determine the moisture content of the materials according to the types of materials. Carry out detection to obtain the current moisture content of the material; then select the appropriate moisture content correction model according to the type of material to select the appropriate correction coefficient, and correct the current moisture content according to the correction coefficient, so as to obtain the final moisture content of the material, that is, the The moisture content of the material. When judging the type of material conveyed by the conveying belt 300, the distance between the material bin 100 and the scraper 413, the linear speed of the conveying belt 300 and the material unloading signal are used to determine the type of material conveyed by the conveying belt 300. specific material types. It should be noted that the detector may not only be the micro switch 43 described above, but also other detection equipment such as a camera. And the installation position of the detector can be determined according to the specific type of the detector, it can be installed on the material leveling device, or can be installed in other positions. For example, when the detector is the micro switch 43, the micro switch 43 is installed on the inner side of the scraper.
在一种可能的实现方式中,水分测定仪42包括:微波发射器、微波接收器和信号接收器;In a possible implementation, the moisture analyzer 42 includes: a microwave transmitter, a microwave receiver and a signal receiver;
其中,微波发射器和微波接收器中的一者设置在输料皮带300的上方且对应于物料整平装置41平整后的区域,另一者设置在输料皮带300的下方,微波发射器配置为发射微波,微波接收器设置为接收微波发射器发射的微波经过物料以及输料皮带后的剩余微波;信号接收器与微波发射器和微波接收器通信连接,信号接收器根据微波发射器发射的微波以及微波接收器接收到的剩余微波,检测所述物料的含水率。Among them, one of the microwave transmitter and the microwave receiver is arranged above the conveying belt 300 and corresponds to the area after the material leveling device 41 has been leveled, and the other is arranged below the conveying belt 300. The microwave transmitter is configured with In order to transmit microwaves, the microwave receiver is set to receive the microwaves emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveyor belt; the signal receiver is communicated with the microwave transmitter and the microwave receiver. The microwave and the residual microwave received by the microwave receiver are used to detect the moisture content of the material.
其中,可选的,微波发射器和微波接收器的连线与输料皮带300垂直,也就是说,微波接收器和微波接收器在输料皮带300的上下侧位置对应。而且,微波发射器和微波接收器对应于第一区域Q,优选对于于第一侧板411和第二侧板412中间的位置。其中,所述第一区域为刮料板413、所述第一侧板411以及第二侧板411共同围成的区域Wherein, optionally, the connection line between the microwave transmitter and the microwave receiver is perpendicular to the conveying belt 300 , that is, the microwave receiver and the microwave receiver correspond to the upper and lower positions of the conveying belt 300 . Also, the microwave transmitter and the microwave receiver correspond to the first region Q, preferably to a position in the middle of the first side plate 411 and the second side plate 412 . Wherein, the first area is the area jointly enclosed by the scraper plate 413 , the first side plate 411 and the second side plate 411
在一个具体实施方式中,如图6所示,水分测定仪42包括:设置在输料皮带300下方的微波发射器(图6中未示出)配置为发射微波;固定在安装支架600上的水分仪探头421,水分仪探头421设置在输料皮带300的上方,水分仪探头421配置为接收微波发射器发射的微波经过物料以及输料皮带300后的剩余微波,即水分仪探头421作为微波接收器使用;以及信号接收器422,信号接收器422设置在输料皮带300的下方,信号接收器422配置为:根据微波发射器发射的微波以及水分仪探头421接收到的剩余微波,检测物料的含水率;其中,水分仪探头421在输料皮带300上的探测区域与第一区域至少部分重叠。可以理解的是,也可以设置水分仪探头421发射微波,即将水分仪探头设置为微波发射器,而在输料皮带300的下方设置接收剩余的微波的微波接收器。即本申请利用微波来检测物料中的含水率,其工作原理为:当特定2.4GHZ频率的微波穿透输料皮带300上的物料时,物料里面水分子0-H键会吸收特定频率的微波能量。微波发射器发射的微波能量,穿透物料及皮带后会被水分仪探头421接收剩余的微波能量。信号接收器422根据微波穿透介质时产生的微波能量衰减量来计算水分的百分比含量,即物料的含水率。In a specific embodiment, as shown in FIG. 6 , the moisture analyzer 42 includes: a microwave transmitter (not shown in FIG. 6 ) disposed under the conveying belt 300 is configured to emit microwaves; Moisture meter probe 421, the moisture meter probe 421 is arranged above the conveying belt 300, and the moisture meter probe 421 is configured to receive the microwave emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveying belt 300, that is, the moisture meter probe 421 is used as a microwave The receiver is used; and the signal receiver 422, the signal receiver 422 is arranged under the conveying belt 300, and the signal receiver 422 is configured to: detect the material according to the microwave emitted by the microwave transmitter and the remaining microwave received by the moisture meter probe 421 wherein, the detection area of the moisture meter probe 421 on the conveyor belt 300 at least partially overlaps with the first area. It can be understood that, the moisture meter probe 421 can also be set to emit microwaves, that is, the moisture meter probe can be set as a microwave transmitter, and a microwave receiver for receiving the remaining microwaves is set under the conveying belt 300 . That is, the present application uses microwaves to detect the moisture content in the material. The working principle is as follows: when the microwave with a specific frequency of 2.4GHZ penetrates the material on the conveyor belt 300, the 0-H bond of the water molecules in the material will absorb the microwave with a specific frequency. energy. After the microwave energy emitted by the microwave transmitter penetrates the material and the belt, the moisture meter probe 421 will receive the remaining microwave energy. The signal receiver 422 calculates the percentage content of moisture, that is, the moisture content of the material, according to the attenuation of microwave energy generated when the microwave penetrates the medium.
可选的,水分仪探头421与第一区域的中心点之间的直线与输料皮带300垂直。即水分仪探头421位于物料整平装置41的正上方,在水分仪探头421发出微波时,微波能够穿透第一区域内的物料,那么水分测定仪42检测到的物料则大部分是位于第一区域内的物料,即水分测定仪42检测到的物料大部分是被整平后的物料,由于第一区域内的物料被整平,厚度均一,因此,提高了物料含水率检测装置检测到的物料的含水率的准确度。Optionally, the straight line between the moisture meter probe 421 and the center point of the first region is perpendicular to the conveying belt 300 . That is, the moisture meter probe 421 is located directly above the material leveling device 41. When the moisture meter probe 421 emits microwaves, the microwaves can penetrate the materials in the first area, so most of the materials detected by the moisture meter 42 are located in the first area. The materials in one area, that is, the materials detected by the moisture analyzer 42 are mostly flattened materials. Since the materials in the first area are flattened and have a uniform thickness, the detection rate of the material moisture content detection device is improved. The accuracy of the moisture content of the material.
混凝土生产输送过程中,在输料皮带300输送物料时,由于输送环境大多比较恶劣,因此,水分测定仪42的水分仪探头421上容易沾上大量灰尘,因此,严重影响了测量数据的准确度。因此,在一种可能的实现方式中,图7所示为本申请提供的物料水分检测装置400的结构示意图,如图7所示,物料水分检测装置400还包括:设置在输料皮带300上方的清洁装置45,清洁装置45配置为在输料皮带300上方的微波发射器或微波接收器不工作时,清洁微波发射器或微波接收器,图7中具体是在水分仪探头421不工作时,清洁水分仪探头421。即当水分仪探头421不工作时,清洁装置45即对水分仪探头421进行清洁,在水分仪探头421下一次再次工作时,水分仪探头421上的灰尘被清理,因此,提高了水分测定仪42 检测到的含水率的准确度。In the process of concrete production and transportation, when the material is conveyed by the conveyor belt 300, because the conveying environment is mostly harsh, the moisture meter probe 421 of the moisture meter 42 is easily stained with a lot of dust, which seriously affects the accuracy of the measurement data. . Therefore, in a possible implementation manner, FIG. 7 shows a schematic structural diagram of the material moisture detection device 400 provided by the present application. As shown in FIG. 7 , the material moisture detection device 400 further includes: disposed above the conveying belt 300 The cleaning device 45, the cleaning device 45 is configured to clean the microwave transmitter or microwave receiver when the microwave transmitter or microwave receiver above the conveyor belt 300 is not working, specifically when the moisture meter probe 421 is not working in FIG. 7 , clean the moisture meter probe 421. That is, when the moisture meter probe 421 is not working, the cleaning device 45 cleans the moisture meter probe 421, and when the moisture meter probe 421 works again next time, the dust on the moisture meter probe 421 is cleaned, therefore, the moisture meter probe 421 is improved. 42 Accuracy of detected moisture content.
可选的,清洁装置45包括:压缩空气供给装置;以及压缩气管,压缩气管包括进口和出口,进口与压缩空气供给装置的出口连通;压缩空气经进口进入压缩气管内后经出口喷出,实现清理杂物,其中压缩气管的出口对应于待清洁的微波发射器或微波接收器。Optionally, the cleaning device 45 includes: a compressed air supply device; and a compressed air pipe, the compressed air pipe includes an inlet and an outlet, and the inlet is communicated with the outlet of the compressed air supply device; the compressed air enters the compressed air pipe through the inlet and is ejected through the outlet to achieve Clean up debris, where the outlet of the compressed gas pipe corresponds to the microwave transmitter or microwave receiver to be cleaned.
在图7所示的实施方式中,可以设置压缩气管的出口与水分仪探头421(作为微波接收器使用)在同一水平线上。进一步保证压缩气管能够对水分仪探头421进行充分的清洁。In the embodiment shown in FIG. 7 , the outlet of the compressed gas pipe can be set on the same horizontal line as the moisture meter probe 421 (used as a microwave receiver). It is further ensured that the compressed air pipe can fully clean the moisture meter probe 421 .
在一种可能的实现方式中,图4所示为本申请提供的一种物料含水率检测装置400的结构示意图,如图4所示,物料含水率检测装置400还包括:提升机构46,提升机构46配置为驱动物料整平装置41以及水分测定仪42沿第一方向运动,第一方向与输料皮带300垂直。提升机构46可以带动物料整平装置41以及水分测定仪42沿第一方向运动,不仅可以根据物料的厚度来调整物料整平装置41与输料皮带300之间的距离,还可以在物料整平装置41不使用的时候,提高物料整平装置41与输料皮带300之间的距离,以使得物料整平装置41不影响物料的输送。具体的,如图4所示,提升机构46可以安装在安装支架600上,且驱动结构46可以驱动安装支架600沿着第一方向运动。由于物料整平装置41以及水分测定仪42均固定在安装支架600上,因此,提升机构46安装在安装支架600上,提升机构46可以带动安装支架600沿着第一方向运动,安装支架600带动物料整平装置41以及水分测定仪42沿着第一方向运动。In a possible implementation manner, FIG. 4 shows a schematic structural diagram of a material moisture content detection device 400 provided by the present application. As shown in FIG. 4 , the material moisture content detection device 400 further includes: a lifting mechanism 46 for lifting The mechanism 46 is configured to drive the material leveling device 41 and the moisture measuring instrument 42 to move in a first direction, and the first direction is perpendicular to the conveying belt 300 . The lifting mechanism 46 can drive the material leveling device 41 and the moisture measuring instrument 42 to move in the first direction, which can not only adjust the distance between the material leveling device 41 and the material conveying belt 300 according to the thickness of the material, but also can adjust the distance between the material leveling device 41 and the material conveying belt 300 when the material is leveled. When the device 41 is not in use, the distance between the material leveling device 41 and the conveying belt 300 is increased, so that the material leveling device 41 does not affect the conveying of materials. Specifically, as shown in FIG. 4 , the lifting mechanism 46 may be mounted on the mounting bracket 600 , and the driving structure 46 may drive the mounting bracket 600 to move along the first direction. Since both the material leveling device 41 and the moisture measuring instrument 42 are fixed on the mounting bracket 600, the lifting mechanism 46 is mounted on the mounting bracket 600, the lifting mechanism 46 can drive the mounting bracket 600 to move along the first direction, and the mounting bracket 600 drives The material leveling device 41 and the moisture meter 42 move along the first direction.
可选的,如图4所示,安装支架600包括两个竖直支架62、第一横支架61以及第二横支架63,两个竖直支架62分别固定在输料支架500在宽度方向上的两端,第一横支架61以及第二横支架63的两端分别固定在两个竖直支架61上,且第二横支架62位于第一横支架61的上方。安装支架600中的竖直支架62可以包括第一子竖直支架以及第二子竖直支架。能够实现提升机构46驱动安装支架600上下运动,提升机构46与安装支架600之间的安装方式可以采用如下两种方式:Optionally, as shown in FIG. 4 , the mounting bracket 600 includes two vertical brackets 62 , a first horizontal bracket 61 and a second horizontal bracket 63 , and the two vertical brackets 62 are respectively fixed to the material conveying bracket 500 in the width direction. The two ends of the first horizontal bracket 61 and the two ends of the second horizontal bracket 63 are respectively fixed on the two vertical brackets 61 , and the second horizontal bracket 62 is located above the first horizontal bracket 61 . The vertical bracket 62 in the mounting bracket 600 may include a first sub-vertical bracket and a second sub-vertical bracket. The lifting mechanism 46 can drive the mounting bracket 600 to move up and down, and the installation between the lifting mechanism 46 and the mounting bracket 600 can be installed in the following two ways:
1、第一种安装方式:第一子竖直支架固定在输料支架500上,提升机构46、物料整平装置41以及水分测定仪42均固定在第二子竖直支架上,驱动结构46可以驱动第二子竖直支架相对于第一子竖直支架上下运动,即提升机构46驱动第二子竖直支架上下运动,实现根据物料的厚度来调整物料整平装置41与输料皮带300之间的距离,还可以在物料整平装置41不使用的时候,提高物料整平装置41与输料皮带300之间的距离,以使得物料整平装置41不影响物料的输送。1. The first installation method: the first sub-vertical support is fixed on the conveying support 500, the lifting mechanism 46, the material leveling device 41 and the moisture analyzer 42 are all fixed on the second sub-vertical support, and the driving structure 46 The second sub-vertical support can be driven to move up and down relative to the first sub-vertical support, that is, the lifting mechanism 46 drives the second sub-vertical support to move up and down, so as to adjust the material leveling device 41 and the feeding belt 300 according to the thickness of the material It is also possible to increase the distance between the material leveling device 41 and the conveying belt 300 when the material leveling device 41 is not in use, so that the material leveling device 41 does not affect the conveying of materials.
2、第二种安装方式:提升机构46设置在输料皮带300下方,且第一子竖直支架与提升结构46连接,第一子竖直支架与第二子竖直支架固定连接;物料整平装置41以及水分测定仪42均固定在第二子竖直支架上。提升机构46可以驱动第一子竖直支架相对于输料皮带300上下运动,即可驱动第二子竖直支架相对于输料皮带300上下运动,即提升机构46驱动第一子竖直支架的上下运动从而驱动第二子竖直支架的上下运动,即可以实现根据物料的厚度来调整物料整平装置41与输料皮带300之间的距离,还可以在物料整平装置41不使用的时候,提高物料整平装置41与输料皮带300之间的距离,以使得物料整平装置41不影响物料的输送。2. The second installation method: the lifting mechanism 46 is arranged under the conveying belt 300, and the first sub-vertical support is connected with the lifting structure 46, and the first sub-vertical support is fixedly connected with the second sub-vertical support; Both the flat device 41 and the moisture analyzer 42 are fixed on the second sub-vertical support. The lifting mechanism 46 can drive the first sub-vertical support to move up and down relative to the feeding belt 300, that is, it can drive the second sub-vertical support to move up and down relative to the feeding belt 300, that is, the lifting mechanism 46 drives the first sub-vertical support to move up and down. The up and down movement drives the up and down movement of the second sub-vertical support, that is, the distance between the material leveling device 41 and the conveying belt 300 can be adjusted according to the thickness of the material, and it can also be used when the material leveling device 41 is not in use. , to increase the distance between the material leveling device 41 and the conveying belt 300, so that the material leveling device 41 does not affect the conveying of materials.
可选的,物料输送装置还包括驱动机构,其中,驱动机构用于为提升机构提供动力。例如驱动机构包括气缸或者电机,即提升机构46可以采用电机或者气缸来进行驱动。Optionally, the material conveying device further includes a driving mechanism, wherein the driving mechanism is used to provide power for the lifting mechanism. For example, the driving mechanism includes an air cylinder or a motor, that is, the lifting mechanism 46 can be driven by a motor or an air cylinder.
需要说明的是,上述提升机构46驱动安装支架600相对于输料皮带300上下运动时,提升机构46与安装支架600的具体驱动方式除了上述所述的驱动方式之外,还可以采用其余形式的驱动方式,因此本申请对于提升机构46驱动安装支架600的驱动方式不作限定。It should be noted that, when the above-mentioned lifting mechanism 46 drives the mounting bracket 600 to move up and down relative to the conveying belt 300, the specific driving modes of the lifting mechanism 46 and the mounting bracket 600 can be other than the above-mentioned driving modes. Therefore, the present application does not limit the driving method of the lifting mechanism 46 to drive the mounting bracket 600 .
还需要说明的是,提升机构46的具体机械结构不限,只要提升机构46可以带动安装支架600相对于输料皮带300上下运动即可,因此,本申请对于提升机构46的具体结构不作限定。It should also be noted that the specific mechanical structure of the lifting mechanism 46 is not limited, as long as the lifting mechanism 46 can drive the mounting bracket 600 to move up and down relative to the conveying belt 300 . Therefore, the application does not limit the specific structure of the lifting mechanism 46 .
作为本申请的第二方面,本申请提供了一种混凝土生产输送系统的结构示意图,如图1 所示,该混凝土生产输送系统包括:物料仓、输料皮带300以及搅拌机,物料仓位于输料皮带300的上游,输料皮带300的出料端连接搅拌机;以及物料含水率检测装置400,物料含水率检测装置400设置在输料皮带300靠近搅拌机的一侧。其中,物料含水率检测装置400的结构采用如前述所述的物料含水率检测装置400的结构。物料含水率检测装置400包括物料整平装置41,物料整平装置41包括刮料板413、第一侧板411以及第二侧板412。由于物料在被输送过程中,输料皮带300振动较大,因此,当被整平的物料继续被输送至第一区域时,第一侧板411和第二侧板412可以阻挡位于第一区域外且未被整平的物料在振动的作用下进入第一区域内,因此,位于第一区域内的物料的厚度均一,当水分测定仪42在检测位于第一区域内的物料的含水率时,由于位于第一区域内的物料的厚度均一,因此,增加了含水率检测数据的准确度。As a second aspect of the present application, the present application provides a schematic structural diagram of a concrete production and conveying system. As shown in FIG. 1 , the concrete production and conveying system includes: a material silo, a conveying belt 300 and a mixer, and the material silo is located in the conveying system. Upstream of the belt 300, the discharge end of the conveying belt 300 is connected to the mixer; Wherein, the structure of the material moisture content detection device 400 adopts the structure of the material moisture content detection device 400 as described above. The material moisture content detection device 400 includes a material leveling device 41 , and the material leveling device 41 includes a scraper 413 , a first side plate 411 and a second side plate 412 . Since the conveying belt 300 vibrates greatly during the material being conveyed, when the leveled material continues to be conveyed to the first area, the first side plate 411 and the second side plate 412 can block the first side plate 411 and the second side plate 412 from being located in the first area The material outside and not leveled enters the first area under the action of vibration, therefore, the thickness of the material located in the first area is uniform. When the moisture analyzer 42 detects the moisture content of the material located in the first area , since the thickness of the material in the first area is uniform, the accuracy of the moisture content detection data is increased.
作为本申请的第三方面,本申请提供了一种物料含水率的检测方法,图8所示为本申请提供的一种物料含水率的检测方法的流程示意图,该物料含水率的检测方法适用于图5中所示的物料含水率检测装置。其中,如图5所示,物料含水率检测装置400包括:物料整平装置41,物料整平装置41设置在输料皮带300的上方;以及水分测定仪42,水分测定仪42配置为检测被物料整平装置41整平后的物料的含水率;检测器以及控制器;其中控制器与检测器以及水分测定仪42通信链接。As a third aspect of the present application, the present application provides a method for detecting the moisture content of a material. FIG. 8 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application. The method for detecting the moisture content of a material is applicable The material moisture content detection device shown in Figure 5. Among them, as shown in FIG. 5 , the material moisture content detection device 400 includes: a material leveling device 41, which is arranged above the conveying belt 300; and a moisture analyzer 42, which is configured to detect the The moisture content of the material leveled by the material leveling device 41 ; the detector and the controller; wherein the controller is in communication link with the detector and the moisture meter 42 .
其中,物料整平装置41包括:第一侧板411和第二侧板412,其中,第一侧板411和第二侧板412相对且间隔设置;刮料板413,刮料板413设置在第一侧板411和第二侧板412之间,且刮料板413的第一端与第一侧板411固定连接,刮料板413的第二端与第二侧板412固定连接,第一端与第二端为相对端,其中刮料板413、第一侧板411以及第二侧板412共同围成第一区域Q,当输料皮带300输送物料时,刮料板413对经过刮料板413下方的物料进行整平。如图8所示,该物料含水率的检测方法包括以下步骤:Wherein, the material leveling device 41 includes: a first side plate 411 and a second side plate 412, wherein the first side plate 411 and the second side plate 412 are opposite and arranged at intervals; Between the first side plate 411 and the second side plate 412, the first end of the scraper plate 413 is fixedly connected to the first side plate 411, the second end of the scraper plate 413 is fixedly connected to the second side plate 412, and the first end of the scraper plate 413 is fixedly connected to the second side plate 412. One end and the second end are opposite ends, wherein the scraper plate 413, the first side plate 411 and the second side plate 412 together form the first area Q. When the material conveying belt 300 conveys the material, the scraper plate 413 passes through a pair of The material under the scraper 413 is leveled. As shown in Figure 8, the detection method of the moisture content of the material comprises the following steps:
步骤S101:控制器获取检测器发送的物料整平信号,其中,物料整平信号用于指示物料已经被物料整平装置41整平;Step S101: the controller acquires the material leveling signal sent by the detector, wherein the material leveling signal is used to indicate that the material has been leveled by the material leveling device 41;
具体的,如图5所示,检测器为设置在刮料板413内侧的微动开关43;控制器与微动开关43以及水分测定仪42通信连接。当检测器为微动开关43时,步骤S101具体可以包括:控制器获取微动开关43发送的物料整平信号,微动开关43产生的物料整平信号即可表明位于第一区域Q内的物料被物料整平装置41整平。Specifically, as shown in FIG. 5 , the detector is a microswitch 43 disposed inside the scraper 413 ; the controller is connected in communication with the microswitch 43 and the moisture analyzer 42 . When the detector is the micro switch 43, step S101 may specifically include: the controller obtains the material leveling signal sent by the micro switch 43, and the material leveling signal generated by the micro switch 43 can indicate that the material located in the first area Q The material is leveled by the material leveling device 41 .
步骤S102:控制器根据物料整平信号生成第一控制信号,并把第一控制信号传输至水分测定仪42;Step S102: the controller generates a first control signal according to the material leveling signal, and transmits the first control signal to the moisture analyzer 42;
步骤S103:水分测定仪42在收到第一控制信号的情况下,检测被物料整平装置41整平后的物料的含水率。Step S103 : the moisture analyzer 42 detects the moisture content of the material leveled by the material leveling device 41 under the condition of receiving the first control signal.
本申请提供的物料含水率的检测方法,检测器根据获取到的物料整平信号生成第一控制信号,水分测定仪42在收到第一控制信号的情况下,检测被物料整平装置41整平后的物料的含水率,由于位于第一区域Q内的物料被物料整平装置41整平,因此第一区域Q内的物料的厚度均一,当水分测定仪42在检测位于第一区域Q内的物料的含水率时,由于位于第一区域Q内的物料的厚度均一,因此,增加了含水率检测数据的准确度。In the method for detecting the moisture content of a material provided by the present application, the detector generates a first control signal according to the obtained material leveling signal, and the moisture analyzer 42 detects the leveling by the material leveling device 41 when receiving the first control signal. The moisture content of the leveled material, since the material located in the first area Q is leveled by the material leveling device 41, the thickness of the material in the first area Q is uniform. When the moisture content of the material inside is determined, since the thickness of the material located in the first region Q is uniform, the accuracy of the moisture content detection data is increased.
在一种可能的实现方式中,图9所示为本申请提供的另一种物料含水率的检测方法的流程示意图,如图9所示,步骤S103(水分测定仪42在收到第一控制信号的情况下,检测被物料整平装置41整平后的物料的含水率)具体包括如下步骤:In a possible implementation manner, FIG. 9 shows a schematic flowchart of another method for detecting the moisture content of materials provided by the present application. As shown in FIG. 9 , step S103 (the moisture analyzer 42 receives the first control In the case of a signal, detecting the moisture content of the material leveled by the material leveling device 41) specifically includes the following steps:
步骤S1031:水分测定仪42在收到第一控制信号后的第一预设时长后,检测被物料整平装置41整平后的物料的含水率。Step S1031 : the moisture analyzer 42 detects the moisture content of the material leveled by the material leveling device 41 after a first preset time period after receiving the first control signal.
本申请提供的物料含水率的检测方法,根据获取物料整平信号后的第一预设时长后,水分测定仪42检测被物料整平装置41整平后的物料的含水率,增加了水分测定仪所检测到的物料是被整平的物料的概率,即提高了物料的含水率的准确度。In the method for detecting the moisture content of the material provided by the present application, according to the first preset time period after acquiring the material leveling signal, the moisture measuring instrument 42 detects the moisture content of the material leveled by the material leveling device 41, which increases the moisture content measurement method. The probability of the material detected by the instrument is the leveled material, that is, the accuracy of the moisture content of the material is improved.
具体的,如图9所示,在步骤S101之前,物料含水率的检测方法还包括如下步骤:Specifically, as shown in Figure 9, before step S101, the method for detecting the moisture content of the material further includes the following steps:
步骤S100:控制器根据刮料板413与检测器之间的距离以及输料皮带的线速度确定第一预设时长。Step S100: The controller determines the first preset duration according to the distance between the scraper 413 and the detector and the linear speed of the conveying belt.
即在检测物料含水率之前,先根据刮料板413与检测器之间的距离、以及输料皮带的线速度确定第一预设时长。That is, before detecting the moisture content of the material, the first preset duration is determined according to the distance between the scraper 413 and the detector and the linear speed of the conveying belt.
具体的,物料含水率的检测方式适用于图6所示的物料含水率检测装置,如图6所示,水分测定仪42包括:微波发射器(图6中未示出)、水分仪探头421以及信号接收器422,其中水分仪探头421设置在输料皮带的上方;在此种情况下,步骤S100具体可以包括如下步骤:Specifically, the method for detecting the moisture content of the material is suitable for the device for detecting the moisture content of the material shown in FIG. 6 . As shown in FIG. 6 , the moisture meter 42 includes: a microwave transmitter (not shown in FIG. 6 ), a moisture meter probe 421 And the signal receiver 422, wherein the moisture meter probe 421 is arranged above the conveying belt; in this case, step S100 may specifically include the following steps:
步骤S1001:控制器根据刮料板413与水分仪探头421之间的距离、以及输料皮带的线速度获取第一预设时长。Step S1001 : the controller obtains the first preset duration according to the distance between the scraper 413 and the moisture meter probe 421 and the linear speed of the conveying belt.
即在检测物料含水率之前,先根据刮料板413与水分仪探头421之间的距离、以及输料皮带的线速度获取第一预设时长。That is, before detecting the moisture content of the material, the first preset duration is obtained according to the distance between the scraper 413 and the moisture meter probe 421 and the linear speed of the conveying belt.
在一种可能的实现方式中,图10所示为本申请提供的另一种物料含水率的检测方法的流程示意图,如图10所示,在步骤S1031后,该物料含水率的检测方法还包括如下步骤:In a possible implementation manner, FIG. 10 shows a schematic flowchart of another method for detecting the moisture content of a material provided by the present application. As shown in FIG. 10 , after step S1031, the method for detecting the moisture content of the material is further It includes the following steps:
步骤S104:控制器获取水分测定仪42在第一时长内多次检测被物料整平装置41整平后的物料得到的物料的多个含水率;Step S104: the controller obtains multiple moisture contents of the material obtained by the moisture analyzer 42 detecting the material leveled by the material leveling device 41 multiple times within the first time period;
其中,第一时长的起始时刻为第一预设时长的结束时刻。The start time of the first duration is the end time of the first preset duration.
步骤S105:控制器根据物料的多个含水率,生成物料的平均含水率,即控制器对在第一时长内检测到的被物料整平装置41整平后的物料的多个含水率求平均值,从而生成物料的平均含水率,该平均含水率即可作为被物料整平装置41整平后的物料的含水率。Step S105: The controller generates the average moisture content of the material according to the multiple moisture contents of the material, that is, the controller averages the multiple moisture contents of the material leveled by the material leveling device 41 detected within the first time period. Therefore, the average moisture content of the material is generated, and the average moisture content can be used as the moisture content of the material leveled by the material leveling device 41 .
本申请提供的物料含水率的检测方法,根据获取物料整平信号后的第一预设时长后,水分测定仪42在一段时间内多次检测到的物料的多个含水率,并对多个含水率求平均值,得到物料的平均含水率,使得检测到的物料含水率更加准确。In the method for detecting the moisture content of the material provided by the present application, according to the first preset time period after obtaining the material leveling signal, the moisture analyzer 42 detects multiple moisture contents of the material multiple times within a period of time, and analyzes the multiple moisture contents of the material. The average moisture content is calculated to obtain the average moisture content of the material, which makes the detected moisture content of the material more accurate.
在一种可能的实现方式中,图11所示为本申请提供的一种物料含水率的检测方法的流程示意图,如图11所示,在步骤S105(控制器根据物料的多个含水率,生成物料的平均含水率)之后,该物料含水率的检测方法还包括:In a possible implementation manner, FIG. 11 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application. As shown in FIG. 11 , in step S105 (the controller according to the multiple moisture contents of the material, After generating the average moisture content of the material), the detection method for the moisture content of the material also includes:
步骤S106:控制器获取物料卸料完毕信号;Step S106: the controller obtains the material unloading completion signal;
步骤S107:控制器根据物料卸料完毕信号、物料仓至物料含水率检测装置中的物料整平装置41中的刮料板413之间的距离、以及输料皮带300的线速度,确定物料的物料种类;Step S107 : The controller determines the material's quality according to the material unloading completion signal, the distance between the material silo and the scraper 413 in the material leveling device 41 in the material moisture content detection device, and the linear speed of the conveying belt 300 . type of material;
步骤S108:控制器根据物料的物料种类,获取与物料种类对应的含水率修正系数;以及Step S108: the controller obtains the moisture content correction coefficient corresponding to the material type according to the material type of the material; and
步骤S109:控制器根据含水率修正系数对物料的平均含水率进行修正,生成物料的含水率修正值。Step S109: The controller corrects the average moisture content of the material according to the moisture content correction coefficient to generate a moisture content correction value of the material.
即控制器根据物料卸料完毕信号、物料仓至物料含水率检测装置中的物料整平装置中的刮料板之间的距离、以及输料皮带的线速度,确定物料的物料种类,并根据物料种类获取与之对应的含水率修正系数,并对检测得到的平均含水率进行修正,得到精确度更为准确的物料含水率,提高了物料含水率的检测精度。That is, the controller determines the material type of the material according to the material unloading completion signal, the distance between the material bin and the scraper in the material leveling device in the material moisture content detection device, and the linear speed of the conveying belt. The moisture content correction coefficient corresponding to the material type is obtained, and the average moisture content obtained by the detection is corrected to obtain a more accurate material moisture content, which improves the detection accuracy of the material moisture content.
在一种可能的实现方式中,图12所示为本申请提供的一种物料含水率的检测方法的流程示意图,该物料含水率的检测方式适用于图7所示的物料含水率检测装置,如图7所示,物料含水率检测装置还包括:设置在输料皮带300上方的清洁装置45;在此种情况下,在步骤S103(水分测定仪42在收到第一控制信号的情况下,检测被物料整平装置41整平后的物料的含水率)之后,物料含水率的检测方法还包括:In a possible implementation, FIG. 12 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application, and the method for detecting moisture content of a material is applicable to the device for detecting moisture content of a material shown in FIG. 7 , As shown in FIG. 7 , the material moisture content detection device further includes: a cleaning device 45 disposed above the conveying belt 300; in this case, in step S103 (the moisture analyzer 42 receives the first control signal in the case of , after detecting the moisture content of the material leveled by the material leveling device 41 ), the detection method for the moisture content of the material also includes:
步骤S201:控制器获取物料生产结束信号;即物料生产结束的信号,即对物料的水分率检测的工作结束;Step S201: the controller acquires the material production end signal; that is, the material production end signal, that is, the work of detecting the moisture content of the material ends;
步骤S202:控制器根据物料生产结束信号,生成第二控制信号;以及Step S202: the controller generates a second control signal according to the material production end signal; and
步骤S203:清洁装置45在收到第二控制信号的情况下,执行清洁工作。Step S203: The cleaning device 45 performs cleaning work when receiving the second control signal.
本申请提供的物料含水率检测方法,当水分测定仪对物料的水分率检测的工作结束后,自动控制清洁装置45工作,使得清洁装置45开始对水分测定仪进行清洁工作。在水分测定仪下一次再次工作时,由于水分仪探头421上的灰尘被清理,因此,提高了水分测定仪42的检测准确度。In the method for detecting the moisture content of the material provided by the present application, after the moisture measuring instrument finishes detecting the moisture content of the material, the cleaning device 45 is automatically controlled to work, so that the cleaning device 45 starts to clean the moisture measuring instrument. When the moisture meter works again next time, since the dust on the moisture meter probe 421 is cleaned, the detection accuracy of the moisture meter 42 is improved.
具体的,如图7所示,清洁装置45包括:压缩空气供给装置(图7中未示出);以及压缩气管;水分测定仪包括:水分仪探头421。Specifically, as shown in FIG. 7 , the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
在此种情况下,步骤S203具体包括:压缩气管的电磁阀在第二控制信号的控制下得电,并执行清洁工作。In this case, step S203 specifically includes: the solenoid valve of the compressed air pipe is powered on under the control of the second control signal, and the cleaning work is performed.
本申请提供的物料含水率检测方法,当水分测定仪对物料的水分率检测的工作结束后,自动控制清洁装置中的压缩气管的电磁阀得电,使得清洁装置开始对水分仪探头进行清洁工作。In the method for detecting the moisture content of materials provided by the present application, after the moisture analyzer finishes detecting the moisture content of the materials, the solenoid valve of the compressed air pipe in the cleaning device is automatically controlled to be energized, so that the cleaning device starts to clean the probe of the moisture analyzer. .
在一种可能的实现方式中,图13所示为本申请提供的一种物料含水率的检测方法的流程示意图,如图13所示,在步骤S201(控制器获取物料生产结束信号)之后,该物料含水率的检测方法还包括:In a possible implementation manner, FIG. 13 shows a schematic flowchart of a method for detecting the moisture content of a material provided by the present application. As shown in FIG. 13 , after step S201 (the controller obtains the material production end signal), The detection method of the moisture content of the material also includes:
步骤S204:控制器根据物料生成结束信号,生成第一提示信息,第一提示信息用于提示水分仪探头421需要被清洁;Step S204: the controller generates first prompt information according to the material generation end signal, and the first prompt information is used to prompt that the moisture meter probe 421 needs to be cleaned;
第一提示信息可以显示在系统操作显示界面上,用户根据第一提示信息勾选“探头清洗”,然后控制器根据用户的勾选信息,即用户输入的“清洁信息”,生成第三控制信息,即步骤S205。The first prompt information can be displayed on the system operation display interface, the user selects "probe cleaning" according to the first prompt information, and then the controller generates the third control information according to the user's selected information, that is, the "cleaning information" input by the user , namely step S205.
步骤S205:控制器获取用户输入的清洁信息,生成第三控制信号;以及Step S205: the controller obtains the cleaning information input by the user, and generates a third control signal; and
步骤S206:清洁装置45在收到第三控制信号的情况下,并执行清洁工作。Step S206: The cleaning device 45 performs cleaning work when receiving the third control signal.
本申请提供的物料含水率的检测方法,当水分测定仪对物料的水分率检测的工作结束后,根据用户的选择来实现手动清洁水分仪探头。In the method for detecting the moisture content of the material provided by the present application, after the moisture analyzer has finished detecting the moisture content of the material, the probe of the moisture meter can be manually cleaned according to the user's choice.
同理,具体的,如图7所示,清洁装置45包括:压缩空气供给装置(图7中未示出);以及压缩气管;水分测定仪包括:水分仪探头421。Similarly, specifically, as shown in FIG. 7 , the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
在此种情况下,步骤S206具体包括:压缩气管的电磁阀在第三控制信号的控制下得电,并执行清洁工作。In this case, step S206 specifically includes: the solenoid valve of the compressed air pipe is powered on under the control of the third control signal, and the cleaning work is performed.
在一种可能的实现方式中,图14所示为本申请提供的一种物料含水率的检测方法的流程示意图,如图14所示,该物料含水率的检测方法还包括:In a possible implementation manner, FIG. 14 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application. As shown in FIG. 14 , the method for detecting moisture content of a material further includes:
步骤S207:控制器获取用户输入的清洁信息;Step S207: the controller obtains the cleaning information input by the user;
第一提示信息可以显示在系统操作显示界面上,用户根据第一提示信息勾选“探头清洗”,然后控制器根据用户的勾选信息,记录用户已经请求“清洁水分仪探头”的请求。The first prompt information can be displayed on the system operation display interface. The user selects "probe cleaning" according to the first prompt information, and then the controller records the user's request for "cleaning the moisture meter probe" according to the user's selected information.
其中,步骤S207可以在水分仪探头工作过程中的任意一个时间被执行。Wherein, step S207 can be executed at any time during the working process of the moisture meter probe.
步骤S208:控制器实时获取水分测定仪的工作状态信息;当控制器获取到水分测定仪的工作状态信息为停止工作信息时,根据清洁信息生成第四控制信号,即步骤S209,Step S208: the controller obtains the working state information of the moisture analyzer in real time; when the controller obtains the working state information of the moisture analyzer as stop working information, a fourth control signal is generated according to the cleaning information, that is, step S209,
步骤S209:当控制器获取到水分测定仪的工作状态信息为停止工作信息时,根据清洁信息生成第四控制信号;Step S209: when the controller obtains that the working state information of the moisture analyzer is stop working information, it generates a fourth control signal according to the cleaning information;
步骤S2091:清洁装置45在收到第二控制信号的情况下,并执行清洁工作。Step S2091: The cleaning device 45 performs cleaning work when receiving the second control signal.
本申请提供的物料含水率的检测方法,用户可以随时手动选择清洁水分仪探头的请求,控制器实时监测水分测定仪的工作状态,并当水分测定仪不工作时,清洁装置即可执行清洁工作。In the method for detecting the moisture content of materials provided in this application, the user can manually select the request to clean the moisture meter probe at any time, the controller monitors the working status of the moisture analyzer in real time, and when the moisture analyzer is not working, the cleaning device can perform the cleaning work .
具体的,如图7所示,清洁装置45包括:压缩空气供给装置(图7中未示出);以及压缩气管;水分测定仪包括:水分仪探头421。Specifically, as shown in FIG. 7 , the cleaning device 45 includes: a compressed air supply device (not shown in FIG. 7 ); and a compressed air pipe; the moisture meter includes: a moisture meter probe 421 .
在此种情况下,步骤S208可具体包括:控制器实时获取水分仪探头421的工作状态信息;当控制器获取到水分仪探头421的工作状态信息为停止工作信息时,根据清洁信息生成第四控制信号;In this case, step S208 may specifically include: the controller obtains the working state information of the moisture meter probe 421 in real time; when the controller obtains the working state information of the moisture meter probe 421 as stop working information, generating the fourth information according to the cleaning information control signal;
步骤S209可具体包括:当控制器获取到水分仪探头421的工作状态信息为停止工作信息时,根据清洁信息生成第四控制信号;Step S209 may specifically include: when the controller obtains that the working state information of the moisture meter probe 421 is stop working information, generating a fourth control signal according to the cleaning information;
步骤S2091可具体包括:压缩气管的电磁阀在第四控制信号的控制下得电,并执行清洁工作。Step S2091 may specifically include: the solenoid valve of the compressed air pipe is powered on under the control of the fourth control signal, and performs cleaning work.
在一种可能的实现方式中,图15所示为本申请提供的一种物料含水率的检测方法的流程示意图,该物料含水率检测方法适用于图4所示的物料含水率检测装置,如图4所示,物料含水率检测装置400还包括:提升机构46,提升机构46配置为驱动物料整平装置41以及水分测定仪42沿第一方向运动,第一方向与输料皮带300垂直。In a possible implementation manner, FIG. 15 shows a schematic flowchart of a method for detecting moisture content of a material provided by the present application, and the method for detecting moisture content of a material is applicable to the device for detecting moisture content of a material shown in FIG. 4 , such as As shown in FIG. 4 , the material moisture content detection device 400 further includes: a lifting mechanism 46 configured to drive the material leveling device 41 and the moisture measuring instrument 42 to move in a first direction, which is perpendicular to the conveying belt 300 .
如图15所示,在步骤S103(水分测定仪在收到第一控制信号的情况下,监测被物料整平装置整平后的物料的含水率)之后,该物料含水率的检测方法还包括:As shown in FIG. 15 , after step S103 (the moisture analyzer monitors the moisture content of the material leveled by the material leveling device under the condition of receiving the first control signal), the method for detecting the moisture content of the material further includes: :
步骤S301:控制器获取第一信息,第一信息用于表示物料不需要被检测含水率;Step S301: the controller acquires first information, which is used to indicate that the moisture content of the material does not need to be detected;
步骤S302:控制器根据第一信息,生成第五控制信息;以及Step S302: the controller generates fifth control information according to the first information; and
步骤S303:提升机构46在第五控制信息的控制下,驱动物料整平装置41以及水分测定仪42沿第一方向且远离输料皮带300运动。即当物料不需要被检测含水率时,物料整平装置41以及水分测定仪42被提升从而远离输料皮带,从而使得刮料板413不会对物料产生阻碍。Step S303 : under the control of the fifth control information, the lifting mechanism 46 drives the material leveling device 41 and the moisture measuring instrument 42 to move in the first direction and away from the conveying belt 300 . That is, when the material does not need to be tested for moisture content, the material leveling device 41 and the moisture measuring instrument 42 are lifted away from the conveying belt, so that the scraper 413 will not hinder the material.
本申请的一个实施方式中,控制器包括存储器和处理器,存储器和处理器之间互相通信连接。In one embodiment of the present application, the controller includes a memory and a processor, and the memory and the processor are connected in communication with each other.
处理器可以为中央处理器(Central Processing Unit,CPU)。处理器还可以为其他通用处理器、数字信号处理器(Digital Signal Processor,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件工作组件等芯片,或者上述各类芯片的组合。The processor may be a central processing unit (Central Processing Unit, CPU). The processor may also be other general-purpose processors, digital signal processors (Digital Signal Processors, DSPs), application specific integrated circuits (Application Specific Integrated Circuits, ASICs), Field-Programmable Gate Arrays (Field-Programmable Gate Arrays, FPGAs) or other Chips such as programmable logic devices, discrete gate or transistor logic devices, discrete hardware working components, or a combination of the above types of chips.
存储器作为一种非暂态计算机可读存储介质,可用于存储非暂态软件程序、非暂态计算机可执行程序以及模块。处理器通过运行存储在存储器中的非暂态软件程序、指令以及模块,从而执行处理器的各种功能应用以及数据处理。As a non-transitory computer-readable storage medium, the memory can be used to store non-transitory software programs, non-transitory computer-executable programs, and modules. The processor executes various functional applications and data processing of the processor by executing non-transitory software programs, instructions and modules stored in the memory.
存储器可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储处理器所创建的数据等。此外,存储器可以包括高速随机存取存储器,还可以包括非暂态存储器,例如至少一个磁盘存储器件、闪存器件、或其他非暂态固态存储器件。在一些实施例中,存储器可选包括相对于处理器远程设置的存储器,这些远程存储器可以通过网络连接至处理器。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The memory may include a storage program area and a storage data area, wherein the storage program area may store an operating system and an application program required by at least one function; the storage data area may store data created by the processor, and the like. Additionally, the memory may include high-speed random access memory, and may also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, the memory may optionally include memory located remotely from the processor, such remote memory being connectable to the processor via a network. Examples of such networks include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
存储器中存储有计算机指令,处理器通过执行计算机指令,从而执行如上所述的步骤S100-S109、步骤S201-S2091以及步骤S301-S303中的至少部分步骤。Computer instructions are stored in the memory, and the processor executes at least some of the steps S100-S109, S201-S2091, and S301-S303 as described above by executing the computer instructions.
以上所述仅为本申请创造的较佳实施例而已,并不用以限制本申请创造,凡在本申请创造的精神和原则之内,所作的任何修改、等同替换等,均应包含在本申请创造的保护范围之内。The above descriptions are only preferred embodiments created by the present application, and are not intended to limit the creation of the present application. Any modifications, equivalent replacements, etc., made within the spirit and principles of the creation of the present application shall be included in the present application. within the scope of protection created.
Claims (21)
- 一种物料含水率检测装置,用于检测混凝土生产中输料皮带所输送的物料的含水率;所述物料含水率检测装置包括:A material moisture content detection device is used to detect the moisture content of materials conveyed by a conveying belt in concrete production; the material moisture content detection device includes:物料整平装置,所述物料整平装置用于设置在所述输料皮带上方,配置为整平位于所述输料皮带上的物料;以及a material leveling device configured to be disposed above the material conveyor belt and configured to level material located on the material conveyor belt; and水分测定仪,所述水分测定仪配置为检测被所述物料整平装置整平后的物料的含水率;a moisture analyzer, which is configured to detect the moisture content of the material leveled by the material leveling device;其中,所述物料整平装置包括:Wherein, the material leveling device includes:刮料板,所述刮料板具有相对设置的第一端和第二端;a scraper, the scraper has a first end and a second end arranged oppositely;与所述刮料板的第一端连接的第一侧板;以及a first side plate connected to the first end of the scraper; and与所述刮料板的第二端连接的第二侧板;a second side plate connected with the second end of the scraper;所述第一侧板与所述第二侧板相对且间隔设置。The first side plate is opposite to and spaced apart from the second side plate.
- 根据权利要求1所述的物料含水率检测装置,其中,所述刮料板包括:The material moisture content detection device according to claim 1, wherein the scraper comprises:至少两个第一刮料板,相邻两个所述第一刮料板连接,且相邻两个所述第一刮料板之间的夹角小于180°。At least two first scrapers are connected to adjacent two first scrapers, and the included angle between two adjacent first scrapers is less than 180°.
- 根据权利要求2所述的物料含水率检测装置,其中,所述刮料板包括两个相连接的所述第一刮料板,两个所述第一刮料板远离彼此相连一端的另一端分别与所述第一侧板和所述第二侧板连接。The material moisture content detection device according to claim 2, wherein the scraper includes two connected first scrapers, and the other ends of the two first scrapers are away from one end connected to each other. are respectively connected with the first side plate and the second side plate.
- 根据权利要求1所述的物料含水率检测装置,还包括:The material moisture content detection device according to claim 1, further comprising:检测器,所述检测器配置为检测所述物料是否被整平。a detector configured to detect whether the material is leveled.
- 根据权利要求4所述的物料含水率检测装置,其中,所述检测器为设置在所述刮料板内侧的微动开关。The device for detecting the moisture content of a material according to claim 4, wherein the detector is a micro switch arranged inside the scraper.
- 根据权利要求4所述的物料含水率检测装置,还包括:The material moisture content detection device according to claim 4, further comprising:控制器,所述控制器与所述检测器以及所述水分测定仪通信连接,在所述检测器检测到所述物料被整平后,所述控制器控制所述水分测定仪检测整平后的物料的含水率。A controller, the controller is connected in communication with the detector and the moisture analyzer, after the detector detects that the material is leveled, the controller controls the moisture analyzer to detect the leveling the moisture content of the material.
- 根据权利要求1-6中任意一项所述的物料含水率检测装置,其中,所述水分测定仪包括:微波发射器、微波接收器和信号接收器;The device for detecting moisture content of materials according to any one of claims 1-6, wherein the moisture measuring instrument comprises: a microwave transmitter, a microwave receiver and a signal receiver;其中,所述微波发射器和所述微波接收器中的一者用于设置在所述输料皮带的上方且对应于所述物料整平装置平整后的区域,另一者用于设置在所述输料皮带的下方,所述微波发射器配置为发射微波,所述微波接收器设置为接收所述微波发射器发射的微波经过所述物料以及所述输料皮带后的剩余微波;Wherein, one of the microwave transmitter and the microwave receiver is used to be arranged above the conveying belt and corresponds to the area after the material leveling device is leveled, and the other is used to be arranged at the area where the material leveling device is leveled. Below the conveying belt, the microwave transmitter is configured to emit microwaves, and the microwave receiver is configured to receive the microwaves emitted by the microwave transmitter after passing through the material and the remaining microwaves after the conveying belt;所述信号接收器与所述微波发射器和所述微波接收器通信连接,所述信号接收器根据所述微波发射器发射的微波以及所述微波接收器接收到的剩余微波,检测所述物料的含水率。The signal receiver is connected in communication with the microwave transmitter and the microwave receiver, and the signal receiver detects the material according to the microwaves emitted by the microwave transmitter and the remaining microwaves received by the microwave receiver moisture content.
- 根据权利要求7所述的物料含水率检测装置,其中,所述微波发射器和所述微波接收器的连线与所述输料皮带垂直,且所述微波发射器和所述微波接收器对应于第一区域设置,其中,所述第一区域为所述刮料板、所述第一侧板以及所述第二侧板共同围成的区域。The material moisture content detection device according to claim 7, wherein the connection line between the microwave transmitter and the microwave receiver is perpendicular to the conveying belt, and the microwave transmitter and the microwave receiver correspond to each other. It is arranged in a first area, wherein the first area is an area jointly enclosed by the scraper plate, the first side plate and the second side plate.
- 根据权利要求7所述的物料含水率检测装置,还包括:The material moisture content detection device according to claim 7, further comprising:设置在所述输料皮带上方的清洁装置,所述清洁装置配置为在所述输料皮带上方的所述微波发射器或所述微波接收器不工作时,清洁所述微波发射器或所述微波接收器。a cleaning device arranged above the feeding belt, the cleaning device is configured to clean the microwave transmitter or the microwave receiver when the microwave transmitter or the microwave receiver above the feeding belt is not working microwave receiver.
- 根据权利要求9所述的物料含水率检测装置,其中,所述清洁装置包括:The material moisture content detection device according to claim 9, wherein the cleaning device comprises:压缩空气供给装置;以及Compressed air supply; and压缩气管,所述压缩气管包括进口和出口,所述进口与所述压缩空气供给装置的出口连通;所述压缩空气经所述进口进入所述压缩气管内后经所述出口喷出,实现清理杂物;Compressed air pipe, the compressed air pipe includes an inlet and an outlet, the inlet is communicated with the outlet of the compressed air supply device; the compressed air enters the compressed air pipe through the inlet and is ejected through the outlet to achieve cleaning sundries;其中,所述压缩气管的出口对应于待清洁的所述微波发射器或所述微波接收器。Wherein, the outlet of the compressed air pipe corresponds to the microwave transmitter or the microwave receiver to be cleaned.
- 根据权利要求1-10中任意一项所述的物料含水率检测装置,还包括:The material moisture content detection device according to any one of claims 1-10, further comprising:提升机构,所述提升机构配置为驱动所述物料整平装置沿第一方向运动;a lifting mechanism, the lifting mechanism is configured to drive the material leveling device to move in a first direction;其中,所述第一方向与所述输料皮带垂直。Wherein, the first direction is perpendicular to the conveying belt.
- 一种混凝土生产输送系统,包括:A concrete production conveying system, comprising:物料仓、输料皮带以及搅拌机,所述物料仓位于所述输料皮带的上游,所述输料皮带的出料端连接所述搅拌机;以及a material silo, a conveying belt and a mixer, the material silo is located upstream of the conveying belt, and the discharge end of the conveying belt is connected to the mixer; and物料含水率检测装置;Material moisture content detection device;其中,所述物料含水率检测装置为上述权利要求1-11中任一项所述的物料含水率检测装置。Wherein, the material moisture content detection device is the material moisture content detection device according to any one of the above claims 1-11.
- 一种物料含水率的检测方法,适用于权利要求1所述的物料含水率检测装置,其中,所述物料含水率检测装置还包括:检测器和控制器,所述控制器与所述检测器以及所述水分测定仪通信连接;其中,所述物料含水率的检测方法包括:A method for detecting moisture content of materials, applicable to the device for detecting moisture content of materials according to claim 1, wherein the device for detecting moisture content of materials further comprises: a detector and a controller, the controller and the detector And the communication connection of the moisture analyzer; wherein, the detection method of the moisture content of the material comprises:所述控制器获取所述检测器发送的物料整平信号,所述物料整平信号用于指示物料已被所述物料整平装置整平;The controller acquires the material leveling signal sent by the detector, and the material leveling signal is used to indicate that the material has been leveled by the material leveling device;所述控制器根据所述物料整平信号生成第一控制信号;the controller generates a first control signal according to the material leveling signal;所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率。The moisture analyzer detects the moisture content of the material after being leveled by the material leveling device under the condition of receiving the first control signal.
- 根据权利要求13所述的物料含水率的检测方法,其中,所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率,包括:The method for detecting the moisture content of a material according to claim 13, wherein the moisture analyzer detects the moisture content of the material after being leveled by the material leveling device under the condition of receiving the first control signal. Moisture content, including:所述水分测定仪在收到所述第一控制信号后的第一预设时长后,检测被所述物料整平装置整平后的所述物料的含水率。The moisture analyzer detects the moisture content of the material leveled by the material leveling device after a first preset time period after receiving the first control signal.
- 根据权利要求14所述的物料含水率的检测方法,其中,在所述水分测定仪在收到所述第一控制信号后的第一预设时长后,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:The method for detecting the moisture content of a material according to claim 14, wherein after the moisture analyzer receives the first control signal for a first preset time period, it detects that the material is leveled by the material leveling device. After the moisture content of the material, the detection method of the moisture content of the material also includes:所述控制器获取所述水分测定仪在第一时长内多次检测被所述物料整平装置整平后的所述物料得到的多个含水率;The controller acquires a plurality of moisture contents obtained by the moisture analyzer detecting multiple times of the material leveled by the material leveling device within a first period of time;所述控制器根据所述多个含水率,生成所述物料的平均含水率;The controller generates an average moisture content of the material according to the plurality of moisture contents;其中,所述第一时长的起始时刻为第一预设时长的结束时刻。Wherein, the start time of the first duration is the end time of the first preset duration.
- 根据权利要求14所述的物料含水率的检测方法,其中,在所述控制器获取所述检测器发送的物料整平信号之前,所述物料含水率的检测方法还包括:The method for detecting the moisture content of a material according to claim 14, wherein before the controller acquires the material leveling signal sent by the detector, the method for detecting the moisture content of the material further comprises:所述控制器根据所述刮料板与所述检测器之间的距离、以及所述输料皮带的线速度确定所述第一预设时长。The controller determines the first preset duration according to the distance between the scraper and the detector and the linear speed of the conveying belt.
- 根据权利要求15所述的物料含水率的检测方法,其中,在所述控制器根据所述多个物料含水率,生成所述物料的平均含水率之后,所述物料含水率的检测方法还包括:The method for detecting moisture content of a material according to claim 15, wherein after the controller generates the average moisture content of the material according to the moisture contents of the plurality of materials, the method for detecting the moisture content of the material further comprises: :所述控制器获取物料卸料完毕信号;The controller obtains the material unloading completion signal;所述控制器根据所述物料卸料完毕信号、所述物料仓至所述刮料板之间的距离、以及输料皮带的线速度,确定所述物料的物料种类;The controller determines the material type of the material according to the material unloading completion signal, the distance between the material bin and the scraper, and the linear speed of the conveying belt;所述控制器根据所述物料种类,获取与所述物料种类对应的含水率修正系数;以及The controller obtains, according to the material type, a moisture content correction coefficient corresponding to the material type; and所述控制器根据所述含水率修正系数对所述物料的平均含水率进行修正,生成所述物料的含水率修正值。The controller corrects the average moisture content of the material according to the moisture content correction coefficient to generate a moisture content correction value of the material.
- 根据权利要求13-17中任意一项所述的物料含水率的检测方法,其中,所述物料含水率检测装置还包括:设置在所述输料皮带上方的清洁装置;The method for detecting the moisture content of a material according to any one of claims 13-17, wherein the device for detecting the moisture content of the material further comprises: a cleaning device arranged above the conveying belt;其中,在所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:Wherein, after the moisture analyzer detects the moisture content of the material after being leveled by the material leveling device under the condition that the moisture analyzer receives the first control signal, the method for detecting the moisture content of the material further includes: include:所述控制器获取物料生产结束信号;The controller obtains the material production end signal;所述控制器根据所述物料生产结束信号,生成第二控制信号;以及The controller generates a second control signal according to the material production end signal; and所述清洁装置在收到所述第二控制信号的情况下,执行清洁工作。The cleaning device performs cleaning work when receiving the second control signal.
- 根据权利要求18所述的物料含水率的检测方法,其中,在所述控制器获取所述物 料生产结束信号之后,所述物料含水率的检测方法还包括:The detection method of material moisture content according to claim 18, wherein, after described controller obtains described material production end signal, the detection method of described material moisture content also comprises:所述控制器根据所述物料生成结束信号,生成第一提示信息,所述第一提示信息用于提示所述水分测定仪需要被清洁;The controller generates an end signal according to the material, and generates first prompt information, and the first prompt information is used to prompt that the moisture analyzer needs to be cleaned;所述控制器获取用户输入的清洁信息,生成第三控制信号;以及The controller obtains the cleaning information input by the user, and generates a third control signal; and所述清洁装置在收到所述第三控制信号的情况下,执行清洁工作。The cleaning device performs cleaning work when receiving the third control signal.
- 根据权利要求13-19中任意一项所述的物料含水率的检测方法,其中,所述物料含水率的检测方法还包括:The method for detecting moisture content of materials according to any one of claims 13-19, wherein the method for detecting moisture content of materials further comprises:所述控制器获取用户输入的清洁信息;the controller obtains the cleaning information input by the user;所述控制器获取所述水分测定仪的工作状态信息;The controller obtains the working state information of the moisture analyzer;当所述控制器获取的所述水分测定仪的工作状态信息为停止工作信息时,根据所述清洁信息,生成第四控制信号;以及When the working state information of the moisture analyzer acquired by the controller is stop working information, generate a fourth control signal according to the cleaning information; and所述清洁装置在收到所述第四控制信号的情况下,执行清洁工作。The cleaning device performs cleaning work when receiving the fourth control signal.
- 根据权利要求13-20中任意一项所述的物料含水率的检测方法,其中,所述物料检测装置还包括:提升机构,所述提升机构配置为驱动所述物料整平装置以及所述水分测定仪沿第一方向运动,其中所述第一方向与所述输料皮带垂直;The method for detecting the moisture content of materials according to any one of claims 13-20, wherein the material detecting device further comprises: a lifting mechanism, the lifting mechanism is configured to drive the material leveling device and the moisture content The measuring instrument moves in a first direction, wherein the first direction is perpendicular to the conveyor belt;其中,在所述水分测定仪在收到所述第一控制信号的情况下,检测被所述物料整平装置整平后的所述物料的含水率之后,所述物料含水率的检测方法还包括:Wherein, after the moisture analyzer detects the moisture content of the material after being leveled by the material leveling device under the condition that the moisture analyzer receives the first control signal, the method for detecting the moisture content of the material further includes: include:所述控制器获取第一信息,所述第一信息用于表示所述物料不需要被检测含水率;The controller acquires first information, where the first information is used to indicate that the moisture content of the material does not need to be detected;所述控制器根据所述第一信息,生成第五控制信息;以及The controller generates fifth control information according to the first information; and所述提升机构在所述第五控制信息的控制下驱动所述物料整平装置以及所述水分测定仪沿着所述第一方向远离所述输料皮带运动。The lifting mechanism drives the material leveling device and the moisture meter to move away from the conveying belt along the first direction under the control of the fifth control information.
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CN114839206A (en) * | 2022-04-26 | 2022-08-02 | 广东韶钢松山股份有限公司 | Go into stove raw materials moisture detecting system |
CN116818805A (en) * | 2023-05-23 | 2023-09-29 | 山东百超精密钣金有限公司 | Microwave rapid tester for water content of cereal powder and testing method thereof |
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