WO2022227552A1 - Clutch device and vehicle - Google Patents

Clutch device and vehicle Download PDF

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Publication number
WO2022227552A1
WO2022227552A1 PCT/CN2021/133623 CN2021133623W WO2022227552A1 WO 2022227552 A1 WO2022227552 A1 WO 2022227552A1 CN 2021133623 W CN2021133623 W CN 2021133623W WO 2022227552 A1 WO2022227552 A1 WO 2022227552A1
Authority
WO
WIPO (PCT)
Prior art keywords
clutch
transmission shaft
oil passage
cavity
hub
Prior art date
Application number
PCT/CN2021/133623
Other languages
French (fr)
Chinese (zh)
Inventor
石海鹏
邵文林
张挥林
宋伟
谭艳军
林霄喆
王瑞平
肖逸阁
Original Assignee
浙江吉利控股集团有限公司
义乌吉利自动变速器有限公司
宁波吉利罗佑发动机零部件有限公司
极光湾科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江吉利控股集团有限公司, 义乌吉利自动变速器有限公司, 宁波吉利罗佑发动机零部件有限公司, 极光湾科技有限公司 filed Critical 浙江吉利控股集团有限公司
Publication of WO2022227552A1 publication Critical patent/WO2022227552A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/02Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/043Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
    • B60K17/046Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel with planetary gearing having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the present application relates to the technical field of automobile transmission, and in particular, to a clutch device and an automobile.
  • a clutch device is generally provided between the gearbox and the engine for power transmission and disconnection between the gearbox and the engine.
  • the current clutch device is usually installed as an independent component between the output end of the engine and the input end of the gearbox, so it is necessary to design a larger space at the output end of the engine and the input end of the gearbox for the installation of the clutch device.
  • the clutch device occupies a large space in the axial direction.
  • the main purpose of this application is to propose a clutch device, which aims to reduce the space occupied by the clutch device in the axial direction.
  • the clutch device proposed in this application includes:
  • a first transmission shaft the outer side of the first transmission shaft is provided with a clutch inner hub;
  • the second transmission shaft is arranged coaxially with the first transmission shaft, and the first transmission shaft and the second transmission shaft rotate independently of each other.
  • a first transmission gear is provided on the outside of the second transmission shaft.
  • the side of the first transmission gear facing the first transmission shaft is provided with a piston cavity and a clutch outer hub, and the clutch outer hub ring is arranged on the outer circumference of the piston cavity;
  • the clutch assembly includes a clutch piston, at least one first connecting piece and at least one second connecting piece, the first connecting piece and the second connecting piece are arranged in the axial direction of the first transmission shaft, and both are provided with Between the clutch inner hub and the clutch outer hub, the first connecting piece is connected to the clutch inner hub, and is movable relative to the clutch inner hub in the axial direction of the first transmission shaft, The second connecting piece is connected with the outer clutch hub, and is movable relative to the outer clutch hub in the axial direction of the second transmission shaft.
  • the clutch piston is installed in the piston cavity and located in the outer clutch hub.
  • the first connecting piece and the second connecting piece face one side of the first transmission gear, and the clutch piston is configured to press or release the first connecting piece and the second connecting piece.
  • first transmission gear and the second transmission shaft are integrally formed; or, the first transmission gear and the second transmission shaft are provided separately, and the first transmission gear is fixed on the the second transmission shaft.
  • the clutch outer hub and the first transmission gear are welded.
  • the first transmission shaft is provided with a second transmission gear
  • the inner clutch hub is arranged on the side of the second transmission gear facing the first transmission gear, and is connected with the second transmission gear. Drive shaft spacing settings.
  • the inner clutch hub and the second transmission gear are integrally formed; and/or the second transmission gear and the first transmission shaft are integrally formed.
  • one of the first transmission shaft and the second transmission shaft is provided with an installation hole, and the other is rotatably installed in the installation hole.
  • the clutch inner hub, the clutch piston and the second transmission shaft are jointly enclosed to form a first installation cavity, and the clutch outer hub and the clutch inner hub are enclosed to form a second installation cavity , the first installation cavity communicates with the second installation cavity, the second transmission shaft is provided with a cooling oil circuit, and the cooling oil circuit communicates with the first installation cavity.
  • the clutch inner hub is provided with a first oil passage hole, and the first oil passage hole penetrates the inner side surface and the outer side surface of the clutch inner hub to communicate with the first installation cavity and the a second installation cavity; and/or, the clutch outer hub is provided with an oil outlet hole, and the oil outlet hole communicates with the second installation cavity.
  • the cooling oil passage includes a first oil passage, the first oil passage penetrates the end of the second transmission shaft toward the first transmission shaft, the first transmission shaft and the A gap between the second transmission shafts forms a second oil passage, and the second oil passage communicates with the first installation cavity and the first oil passage.
  • a support portion is further provided on the outside of the first transmission shaft, the support portion extends toward the direction of the first transmission gear, and the support portion is located inside the clutch inner hub, so A first bearing is provided between the support portion and the second transmission shaft.
  • the support portion is spaced on the inner side of the clutch inner hub, the support portion is provided with a second oil passage hole, and the second oil passage hole is located at the first bearing away from the second oil passage.
  • One side of a transmission gear communicates with the first installation cavity and the second oil passage.
  • the clutch assembly further includes a limit baffle and a return spring arranged in the first installation cavity, the limit baffle is arranged on the first transmission shaft, and is located on the clutch piston. On the side away from the piston cavity, the return spring elastically abuts between the clutch piston and the limiting baffle.
  • the limit baffle partitions the first installation cavity to form a first cavity and a second cavity, and a portion between the limit baffle and the clutch piston forms the first cavity. a cavity, the second cavity communicates with the second installation cavity, the limiting baffle is provided with a third oil passage hole, and the third oil passage hole communicates with the first cavity and the second cavity.
  • the cooling oil passage includes a first oil passage and a third oil passage, the first oil passage extends along the axial direction of the second transmission shaft, and the third oil passage The two transmission shafts extend radially to communicate with the first oil passage and the first cavity.
  • the present application also proposes an automobile, comprising an engine, a gearbox and the above-mentioned clutch device, one of the first transmission shaft and the second transmission shaft of the clutch device is connected to the output end of the engine, and the other is connected to the output end of the engine. connected to the input end of the gearbox.
  • the automobile further includes a drive motor and a generator, the input end of the generator is connected to the second transmission gear of the clutch device, and the drive motor is connected to the first transmission gear of the clutch device. connect.
  • the piston cavity and the outer clutch hub are arranged on the first transmission gear, so that when the first transmission shaft and the second transmission shaft are assembled, the clutch piston of the clutch assembly can be installed in the piston cavity, and the first transmission shaft can be installed in the piston cavity.
  • the connecting piece and the second connecting piece are installed between the clutch outer hub and the clutch inner hub of the first transmission shaft.
  • the clutch assembly can be integrated with the first transmission gear, avoiding additionally disposing the outer hub and the piston mounting assembly on the axial side of the first transmission gear, so that the The space occupied by the clutch device in the axial direction is reduced, the structure of the clutch device is simplified, the integration of the clutch device is enhanced, and the cost is reduced.
  • FIG. 1 is a schematic structural diagram of an embodiment of a clutch device according to the present application.
  • Fig. 2 is a sectional view of the clutch device in Fig. 1;
  • Fig. 3 is the enlarged view of A place in Fig. 2;
  • Fig. 4 is a sectional view of another position of the clutch device in Fig. 1;
  • FIG. 5 is an enlarged view of B in FIG. 4 .
  • the directional indications are only used to explain the relationship between the various components in a certain posture If the specific posture changes, the directional indication also changes accordingly.
  • the present application proposes a clutch device, which is used in an automobile or other power transmission devices that require a clutch function.
  • the clutch device includes a first transmission shaft 10, a second transmission shaft 20 and a clutch assembly 30, the outer side of the first transmission shaft 10 is provided with a clutch inner hub 13;
  • the two transmission shafts 20 are arranged coaxially with the first transmission shaft 10, and the first transmission shaft 10 and the second transmission shaft 20 rotate independently of each other.
  • a first transmission gear 21 is provided on the outside of the second transmission shaft 20, and the first transmission gear 21 faces The side where the first transmission shaft 10 is located is provided with a piston cavity 22 and a clutch outer hub 23 , and the clutch outer hub 23 is arranged around the outer periphery of the piston cavity 22 .
  • the clutch assembly 30 includes a clutch piston 31 , at least one first connecting piece 32 and at least one second connecting piece 33 .
  • the first connecting piece 32 and the second connecting piece 33 are arranged in the axial direction of the first transmission shaft 10 , and both are provided.
  • the first connecting piece 32 is connected with the clutch inner hub 13, and is movable relative to the clutch inner hub 13 in the axial direction of the first transmission shaft 10, and the second connecting piece 33 is connected to the clutch inner hub 13.
  • the clutch outer hub 23 is connected and is movable relative to the clutch outer hub 23 in the axial direction of the second transmission shaft 20 .
  • the clutch piston 31 is installed in the piston cavity 22 and located on the first connecting piece 32 and the second connecting piece 33 toward the first connecting piece 33 .
  • the clutch piston 31 is configured to press or release the first connecting piece 32 and the second connecting piece 33 .
  • the first connecting piece 32 is connected to the clutch inner hub 13 through a spline structure, so that the first connecting piece 32 can rotate together with the first transmission shaft 10 and can be relative to the clutch inner hub 13 along the first transmission shaft
  • the axial direction of 10 ie the axial direction of the second transmission shaft 20
  • the second connecting piece 33 is connected with the clutch outer hub 23 through the spline structure, so that the second connecting piece 33 can rotate together with the second transmission shaft 20 and can be relative to the clutch outer hub 23 along the first transmission shaft 10 .
  • first connecting piece 32 can also be connected to the clutch inner hub 13 through other structures, so as to ensure that the first connecting piece 32 can rotate together with the first transmission shaft 10 and can be relative to the clutch inner hub 13 along the axis of the first transmission shaft 10 to move.
  • the connection structure of the second connection piece 33 and the clutch outer hub 23 can be referred to the connection structure of the first connection piece 32 and the clutch inner hub 13 , which will not be repeated here. Both the clutch inner hub 13 and the clutch outer hub 23 are annular.
  • the clutch assembly 30 includes a plurality of first connecting pieces 32 and a plurality of second connecting pieces 33, and a second connecting piece 33 is arranged between any two first connecting pieces 32, that is, a plurality of first connecting pieces 32 and a plurality of first connecting pieces 32.
  • the two connecting pieces 33 are alternately arranged in sequence along the axial direction.
  • the first connecting sheet 32 is a friction sheet
  • the second connecting sheet 33 is a steel sheet.
  • the clutch piston 31 releases the first connecting piece 32 and the second connecting piece 33, so that the first connecting piece 32 and the second connecting piece 33 can be spaced apart. There is a gap joint between 32 and the second connecting piece 33 .
  • the second connecting piece 33 can also be a connecting piece made of other materials, as long as the second connecting piece 33 can satisfy the connection relationship between the first connecting piece 32 and the second connecting piece 33 in the clutch assembly 30 and The performance required for the operation of the vehicle is sufficient, and no other limitation is made here.
  • the first transmission shaft 10 may be used as the input shaft, and the second transmission shaft 20 may be used as the output shaft, or the first transmission shaft 10 may be used as the output shaft, and the second transmission shaft 20 may be used as the input shaft.
  • a clutch oil passage 70 communicating with the piston cavity 22 may be provided on the second transmission shaft 20
  • a clutch oil passage 70 communicating with the piston cavity 22 may also be provided on the first transmission gear 21 .
  • the piston cavity 22 and the clutch outer hub 23 are arranged on the first transmission gear 21, so that when the first transmission shaft 10 and the second transmission shaft 20 are assembled, the clutch piston 31 of the clutch assembly 30 can be Installed in the piston chamber 22 , the first connecting piece 32 and the second connecting piece 33 are installed between the clutch outer hub 23 and the clutch inner hub 13 of the first transmission shaft 10 .
  • the clutch assembly 30 can be integrated with the first transmission gear 21 to avoid additionally disposing the outer hub and the outer hub on the axial side of the first transmission gear 21 .
  • the piston mounting assembly can reduce the space occupied by the clutch device in the axial direction, simplify the structure of the clutch device, enhance the integration of the clutch device and reduce the cost.
  • one of the first transmission shaft 10 and the second transmission shaft 20 is provided with an installation hole 11 , and the other is rotatably installed in the installation hole 11 .
  • the first transmission shaft 10 is provided with an installation hole 11
  • one end of the second transmission shaft 20 extends into the installation hole 11 and can rotate relative to the first transmission shaft 10 , so that the first transmission shaft 10 and the second transmission shaft 10 can be rotated relative to the first transmission shaft 10 .
  • the transmission shafts 20 are mutually supported in the radial direction, which is beneficial to improve the stability of the first transmission shaft 10 and the second transmission shaft 20 during rotation, and also enables the first transmission shaft 10 and the second transmission shaft 20 to rotate in the axial direction.
  • the second transmission shaft 20 may also be provided with an installation hole 11 , and one end of the first transmission shaft 10 extends into the installation hole 11 and can rotate relative to the second transmission shaft 20 .
  • the first transmission shaft 10 and the second transmission shaft 20 may also be spaced apart in the axial direction.
  • the first transmission gear 21 and the second transmission shaft 20 are integrally formed. That is, the first transmission gear 21 and the second transmission shaft 20 can be forgings, and the connection stability of the first transmission gear 21 and the second transmission shaft 20 can be ensured when the first transmission gear 21 and the second transmission shaft 20 are integrally formed. , thereby ensuring reliable transmission, reducing the number of parts of the clutch device, and reducing the assembly process and warehouse management cost of the first transmission gear 21 and the second transmission shaft 20 .
  • first transmission gear 21 and the second transmission shaft 20 are provided separately, and the first transmission gear 21 is fixed to the second transmission shaft 20 . That is, the first transmission gear 21 and the second transmission shaft 20 are formed separately and then assembled together. Wherein, the first transmission gear 21 and the second transmission shaft 20 may be connected by splines, or by riveting, or by screws. In this way, the first transmission gear 21 and the second transmission shaft 20 are separately arranged, which is beneficial to reduce the processing cost of each part, and when one of the first transmission gear 21 and the second transmission shaft 20 is damaged, it is convenient to To replace damaged parts, it is not necessary to replace all of the first transmission gear 21 and the second transmission shaft 20, which is beneficial to reduce costs.
  • the clutch outer hub 23 is welded with the first transmission gear 21 . That is, the clutch outer hub 23 is formed separately, and is welded to the first transmission gear 21 after being formed, so that the splines on the inner side of the clutch outer hub 23 can be easily processed and formed. Moreover, if the clutch outer hub 23 and the first transmission gear 21 are integrally formed, if the clutch outer hub 23 and the first transmission gear 21 are integrally formed by a forging process, the thickness of the clutch outer hub 23 will be thicker due to the forging process. This will result in an excessively large radial dimension of the clutch device.
  • the outer clutch hub 23 and the first transmission gear 21 are integrally formed by a machining process, more materials need to be cut, the processing volume is large, the material waste is serious, and the cost is high.
  • the thickness of the clutch outer hub 23 can be made thinner while ensuring the structural strength of the clutch outer hub 23, thereby reducing the size of the clutch outer hub 23.
  • the small size of the clutch device in the radial direction ensures the compact structure of the clutch device.
  • the thickness of the clutch outer hub 23 is made thinner in this way, under the condition that the outer diameter of the clutch outer hub 23 is equivalent to the outer diameter of the first transmission gear 21, the space inside the clutch outer hub 23 can be ensured to be larger, so that it can be Increase the size of the first connecting piece 32 and the second connecting piece 33 to increase the friction area.
  • the clutch outer hub 23 and the first transmission gear 21 may also be connected by fasteners such as screws, bolts or rivets.
  • the clutch outer hub 23 and the first transmission gear 21 may also be integrally formed.
  • the first transmission shaft 10 is provided with a second transmission gear 12
  • the clutch inner hub 13 is disposed on the side of the second transmission gear 12 facing the first transmission gear 21 and is spaced from the second transmission shaft 20 .
  • the second transmission gear 12 may also be configured to perform power output.
  • the first transmission shaft 10 may be configured to be connected to the output end of the engine
  • the second transmission gear 12 may be configured to be connected to the input end of the generator
  • the first transmission shaft 10 may be configured to be connected to the input end of the generator.
  • the gear 21 may be configured to be connected to the input end of the gearbox, and the first transmission gear 21 may also be connected to the output end of the drive motor.
  • the clutch device can also be used in other transmission scenarios.
  • the drive motor can be powered on and started to drive the hybrid vehicle together with the engine; the drive motor can also be powered off without starting, that is, only driven by the engine.
  • the generator can also be driven through the second transmission gear 12, so that the power battery of the hybrid vehicle can be charged through the generator.
  • the first connecting piece 32 and the second connecting piece 33 are spaced apart by discharging the hydraulic fluid in the piston cavity 22, so that the clutch device is in an open state, so that the driving motor is used for driving work.
  • the engine may be in a flameout state, or the engine may be in a start state, so that the power battery can be charged through the second transmission gear 12 and the generator.
  • the application scenarios of the clutch device can be increased, and by arranging the inner clutch hub 13 on the second transmission gear 12, the inner clutch hub can be 13 is integrated with the second transmission gear 12 to avoid arranging the independent second transmission gear 12 and the clutch inner hub 13 in the axial direction of the first transmission shaft 10, so that the space occupied by the clutch device in the axial direction can be reduced, At the same time, it is also beneficial to simplify the structure of the clutch device and enhance the integration of the clutch device.
  • the clutch inner hub 13 and the second transmission gear 12 are integrally formed; and/or, the second transmission gear 12 and the first transmission shaft 10 are integrally formed. That is, only the inner clutch hub 13 and the second transmission gear 12 can be integrally formed, and the first transmission shaft 10 can be formed separately; or only the second transmission gear 12 and the first transmission shaft 10 can be formed integrally, and the clutch The inner hub 13 and the second transmission gear 12 are provided as separate bodies; or the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 are integrally formed.
  • the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 are integrally formed, so that the connection stability of the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 can be ensured , thereby ensuring reliable transmission, and reducing the number of parts of the clutch device, reducing the assembly process and warehouse management costs of the second transmission gear 12 and the first transmission shaft 10, the second transmission gear 12 and the clutch inner hub 13.
  • the clutch device further includes a first limit snap ring, the first limit snap ring is arranged on the inner side of the clutch outer hub 23 , and both the first connecting piece 32 and the second connecting piece 33 are located on the first limit snap ring. Between them and the first transmission gear 21 , the first limit snap ring is configured to restrict the movement of the first connecting piece 32 and the second connecting piece 33 in a direction away from the first transmission gear 21 .
  • the clutch inner hub 13 , the clutch piston 31 and the second transmission shaft 20 are enclosed together to form a first installation cavity 40
  • the clutch outer hub 23 and the clutch inner hub 13 are enclosed to form a first installation cavity 40
  • the first installation cavity 40 communicates with the second installation cavity 50
  • the second transmission shaft 20 is provided with a cooling oil circuit 60
  • the cooling oil circuit 60 communicates with the first installation cavity 40
  • the first installation cavity 40 is a space formed by the inner clutch hub 13, the clutch piston 31 and the second transmission shaft 20.
  • the first installation cavity 40 is not limited to be a closed space here.
  • the two installation cavities 50 are spaces formed by the outer clutch hub 23 and the inner clutch hub 13 substantially enclosed.
  • the clutch inner hub 13 is spaced apart from the clutch piston 31 , so that the first installation cavity 40 and the second installation cavity 50 communicate with each other. Therefore, after the cooling oil enters the first installation cavity 40 through the cooling oil passage 60, under the action of centrifugal force, the cooling oil can splash from the first installation cavity 40 to the second installation cavity 50, so as to prevent the second installation cavity
  • the first connecting piece 32 and the second connecting piece 33 in 50 are cooled down to improve the transmission efficiency.
  • cooling oil passage 60 may also be provided on the first transmission shaft 10; or the cooling oil passage 60 may not be provided.
  • the clutch outer hub 23 is provided with an oil outlet hole 231 , and the oil outlet hole 231 communicates with the second installation cavity 50 .
  • the oil outlet hole 231 may also be provided on the first transmission gear 21 or the clutch inner hub 13 .
  • the clutch inner hub 13 is provided with a first oil passage hole 131 , and the first oil passage hole 131 penetrates through the inner and outer sides of the clutch inner hub 13 and is configured to communicate with the first installation cavity 40 and the second installation chamber 40 .
  • Cavity 50 one end of the first oil passage hole 131 that communicates with the second installation cavity 50 is at least partially located between the first connection piece 32 and the second connection piece 33 , so that when the cooling oil passes from the first installation cavity 40 through the first oil passage hole 131 When flowing to the second installation cavity 50 , the cooling oil can fully contact the first connecting piece 32 and the second connecting piece 33 , so that the cooling effect on the first connecting piece 32 and the second connecting piece 33 can be improved.
  • the first oil passage hole 131 may not be provided.
  • the first oil-passing hole 131 is in the shape of a long strip extending in the axial direction of the first transmission shaft 10, so that the cooling oil flowing out of the same first oil-passing hole 131 can flow to a plurality of at the same time.
  • the first connecting piece 32 and the plurality of second connecting pieces 33 are beneficial to further improve the cooling effect.
  • the cooling holes may also be provided as circular holes.
  • the clutch inner hub 13 is provided with a plurality of first oil passage holes 131 , and the plurality of first oil passage holes 131 are distributed at intervals along the circumferential direction of the clutch inner hub 13 , which is beneficial to increase the access to the first connecting piece 32
  • the cooling oil between the second connecting piece 33 and the second connecting piece 33 can further increase the cooling effect.
  • the clutch inner hub 13 is provided with at least two groups of first oil passage holes 131 in the axial direction of the first transmission shaft 10 , and the two groups of first oil passage holes 131 are in the axial direction of the first transmission shaft 10 . are at least partially non-overlapping. That is, the two groups of first oil passage holes 131 may be spaced apart in the axial direction of the first transmission shaft 10 , or the two groups of first oil passage holes 131 may partially overlap in the axial direction of the first transmission shaft 10 . This can reduce the influence of the single first oil passage hole 131 on the strength of the clutch inner hub 13 due to the excessive length, and ensure the structural strength of the clutch inner hub 13 while ensuring the cooling effect.
  • the cooling oil passage 60 includes a first oil passage 61 , the first oil passage 61 penetrates the end of the second transmission shaft 20 toward the first transmission shaft 10 , and the first transmission shaft 10 and the second transmission shaft 10 are connected between the first transmission shaft 10 and the second transmission shaft 10 .
  • the gap between them forms a second oil passage 83 , and the second oil passage 83 communicates with the first installation cavity 40 and the first oil passage 61 . That is, when the cooling oil is passed into the first oil passage 61, the cooling oil can flow from the second oil passage 83 to the first installation cavity 40, so that when the cooling oil flows through the second oil passage 83, the cooling oil
  • the heat between the first transmission shaft 10 and the second transmission shaft 20 can also be taken away.
  • the outside of the first transmission shaft 10 is further provided with a support portion 14 , the support portion 14 extends in the direction of the first transmission gear 21 , the support portion 14 is located inside the clutch inner hub 13 , and the support portion 14 is connected to the first transmission gear 21 .
  • a first bearing 81 is provided between the two transmission shafts 20 .
  • the second oil passage 83 communicates with the space between the support portion 14 and the second transmission shaft 20, and when the first bearing 81 is provided between the support portion 14 and the second transmission shaft 20, the cooling oil in the second oil passage 83
  • the fluid can flow through the first bearing 81 and then flow to the first installation cavity 40 , so as to ensure that the first transmission shaft 10 and the second transmission shaft 20 are mutually supported by the first bearing 81 , and can also pass through the second oil passage 83 .
  • the cooling oil cools down the second bearing 82 .
  • the support portion 14 and the first bearing 81 may not be provided.
  • the clutch device further includes a second bearing 82 .
  • the second bearing 82 is sleeved on one end of the second transmission shaft 20 that extends into the mounting hole 11 , that is, the second bearing 82 is provided on the hole wall of the mounting hole 11 and the first end of the mounting hole 11 .
  • the second bearing 82 may also be provided.
  • the peripheral surface of one end of the second transmission shaft 20 extending into the mounting hole 11 may be provided as a smooth surface, and the hole wall of the mounting hole 11 may be provided with a smooth surface.
  • the second bearing 82 is a needle roller bearing, so that the thickness between the inner ring and the outer ring of the second bearing 82 is relatively small, so that the hole wall of the mounting hole 11 and the second transmission shaft 20 can be reduced. The gap between them is beneficial to improve the structural compactness of the clutch device.
  • the second bearing 82 can also be a ball bearing or other bearings.
  • the support portion 14 is spaced on the inner side of the clutch inner hub 13 , the support portion 14 is provided with a second oil passage hole 141 , and the second oil passage hole 141 is located at a portion of the first bearing 81 away from the first transmission gear 21 . side, and communicates with the first installation cavity 40 and the second oil passage 83 . That is, when the cooling oil in the second oil passage 83 flows to the support portion 14, a part of the cooling oil flows to the first installation cavity 40 through the second oil passage hole 141, and the other part flows to the second bearing 82, so as to ensure the cooling oil The fluid can quickly flow toward the second installation cavity 50 , and can also ensure that the cooling oil cools and lubricates the second bearing 82 .
  • the second oil passage hole 141 may not be provided.
  • the clutch assembly 30 further includes a limit baffle 34 and a return spring 35 disposed in the first installation cavity 40 .
  • the limit baffle 34 is disposed on the first transmission shaft 10 and is located at the clutch piston 31 away from the piston cavity.
  • the return spring 35 elastically abuts between the clutch piston 31 and the limit baffle 34 .
  • the first drive shaft 10 is provided with a second limit snap ring
  • the limit baffle 34 is sleeved on the first drive shaft 10
  • the second limit snap ring abuts against the limit baffle 34 and away from the clutch piston 31 , thereby restricting the movement of the limiting baffle 34 in the direction away from the piston cavity 22 .
  • the return spring 35 is configured to abut the clutch piston 31 into the piston chamber 22 after the hydraulic fluid in the piston chamber 22 is discharged, so that the clutch piston 31 releases the first connecting piece 32 and the second connecting piece 33 .
  • the limiting baffle 34 can also be fixed to the second transmission shaft 20 by screws or pins.
  • the clutch assembly 30 includes a plurality of return springs 35, the plurality of return springs 35 are distributed at intervals in the circumferential direction of the second transmission shaft 20, and each return spring 35 elastically abuts against the clutch piston 31 and the limiter between the baffles 34 .
  • the clutch piston 31 can be uniformly stressed, and when there are many return springs 35 , even if one of the return springs 35 fails, the rest of the return springs can work normally through the remaining elasticity, thereby improving the reliability of the clutch assembly 30 .
  • the return spring 35 can also be sleeved on the second transmission shaft 20 .
  • the limit baffle 34 separates the first installation cavity 40 to form a first cavity 41 and a second cavity 42 , and the part between the limit baffle 34 and the clutch piston 31 forms the first cavity 41 , the second cavity 42 communicates with the second installation cavity 50 , the limiting baffle 34 is provided with a third oil passage hole 341 , and the third oil passage hole 341 communicates with the first cavity 41 and the second cavity 42 . That is, when the limit baffle 34 is installed in the first installation cavity 40 , the part of the first installation cavity 40 between the limit baffle 34 and the clutch piston 31 forms the first cavity 41 , and the other part of the first installation cavity 40 forms the first cavity 41 . A second cavity 42 is formed.
  • the cooling oil can flow in the first cavity 41 and the second cavity 42 , so that the cooling oil can flow from the second cavity 42 to the second installation cavity 50 pair
  • the cooling of the first connecting piece 32 and the second connecting piece 33 also enables the cooling oil to enter the first cavity 41 to cool and lubricate the return spring 35 .
  • the cooling oil passage 60 includes a first oil passage 61 and a third oil passage 62 , the first oil passage 61 extends along the axial direction of the second transmission shaft 20 , and the third oil passage 62 extends along the second transmission shaft 20 The radial direction extends to communicate with the first oil passage 61 and the first cavity 41 . That is, the end of the third oil passage 62 that communicates with the first cavity 41 is located between the limit baffle 34 and the clutch piston 31, so that the cooling oil can flow into the first oil passage 61 through the third oil passage 62 into the second oil passage 62. In the first cavity 41 , the oil flows to the second cavity 42 and the second installation cavity 50 through the third oil passage hole 341 .
  • the second installation cavity 50 is located on the outer circumference of the first cavity 41 , when the cooling oil is first guided to the first cavity 41 , the cooling oil can be installed toward the second transmission shaft 20 under the action of centrifugal force when the second transmission shaft 20 rotates.
  • the cavity 50 splashes and flows, thereby ensuring that the cooling oil can flow not only to the first cavity 41 but also to the second installation cavity 50 to ensure the overall cooling effect of the clutch device.
  • the first oil passage 61 penetrates the end of the second transmission shaft 20 toward the first transmission shaft 10
  • the second oil passage 83 communicates with the second cavity 42 . That is, in other embodiments, the third oil passage 62 may not be provided.
  • a fourth oil passage communicating with the second cavity 42 may also be provided on the second transmission shaft 20 .
  • the cooling oil passage 60 further includes an oil inlet hole and an annular oil groove.
  • the annular oil groove is provided on the outer circumference of the second transmission shaft 20 and is annular extending along the circumferential direction of the second transmission shaft 20.
  • the annular oil groove and the first oil passage 61 are communicated.
  • the annular oil groove is provided with a sealing groove on both sides of the second transmission shaft 20 in the axial direction.
  • the sealing groove is annular extending along the circumferential direction of the second transmission shaft 20.
  • the application also proposes an automobile, which includes an engine, a gearbox and a clutch device.
  • the specific structure of the clutch device refers to the above-mentioned embodiments. Since the automobile adopts all the technical solutions of all the above-mentioned embodiments, it has at least the above-mentioned embodiments. All the functions brought by the technical solution will not be repeated here.
  • one of the first transmission shaft 10 and the second transmission shaft 20 of the clutch device is connected to the output end of the engine, and the other is connected to the input end of the gearbox.
  • the first transmission shaft 10 is connected to the output end of the engine
  • the second transmission shaft 20 is connected to the input end of the gearbox.
  • the second transmission shaft 20 is engaged with the gear of the input end of the gearbox through the first transmission gear 21 to realize the connection between the second transmission shaft 20 and the input end of the gearbox.
  • the vehicle further includes a drive motor and a generator, the input end of the generator is connected to the second transmission gear 12 of the clutch device, and the drive motor is connected to the first transmission gear 21 of the clutch device.
  • the vehicle is a hybrid vehicle, and the vehicle also includes a power battery, and the driving motor and the generator are evenly connected to the power battery.
  • the clutch device is in the engaged state, so that the first power battery can pass through the first The transmission shaft 10 and the second transmission shaft 20 realize power transmission.
  • the drive motor can be powered on and started to drive the hybrid vehicle together with the engine; the drive motor can also be powered off without starting, that is, only driven by the engine.
  • the generator can also be driven through the second transmission gear 12, so that the power battery of the hybrid vehicle can be charged through the generator.
  • the driving work is performed by the driving motor by making the clutch device open.
  • the engine may be in a flameout state, or the engine may be in a start state, so that the power battery can be charged through the second transmission gear 12 and the generator.

Abstract

A clutch device, comprising a first transmission shaft (10), a second transmission shaft (20) and a clutch assembly, wherein an outer side of the first transmission shaft is provided with an inner clutch hub (13); the second transmission shaft is coaxially arranged with the first transmission shaft, and the first transmission shaft and the second transmission shaft rotate independently of each other; an outer side of the second transmission shaft is provided with a first transmission gear (21), and the side of the first transmission gear that faces the first transmission shaft is provided with a piston cavity (22) and an outer clutch hub (23), which is arranged around the outer periphery of the piston cavity; and the clutch assembly comprises a clutch piston (31), at least one first connecting sheet (32) and at least one second connecting sheet (33), the first connecting sheet and the second connecting sheet being arranged in an axial direction of the first transmission shaft, the first connecting sheet being connected to the inner clutch hub, the second connecting sheet being connected to the outer clutch hub, the clutch piston being mounted in the piston cavity, and the clutch piston being used to press or release the first connecting sheet and the second connecting sheet. A vehicle is further disclosed.

Description

离合装置和汽车clutch and car
本申请要求于2021年4月27号申请的、申请号为202110463080.4的中国专利申请的优先权,其全部内容通过引用结合于此。This application claims the priority of the Chinese patent application filed on April 27, 2021 with application number 202110463080.4, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及汽车传动技术领域,特别涉及一种离合装置和汽车。The present application relates to the technical field of automobile transmission, and in particular, to a clutch device and an automobile.
背景技术Background technique
目前在燃油汽车或者混合动力汽车中,一般在变速箱和发动机之间设有离合装置,用于变速箱和发动机之间的动力传递和断开。而目前的离合装置通常作为一个独立的组件设于发动机的输出端和变速箱的输入端之间,如此需要在发动机的输出端和变速箱的输入端设计较大的空间供离合装置进行安装,离合装置在轴向上的占用空间较大。At present, in a fuel vehicle or a hybrid vehicle, a clutch device is generally provided between the gearbox and the engine for power transmission and disconnection between the gearbox and the engine. The current clutch device is usually installed as an independent component between the output end of the engine and the input end of the gearbox, so it is necessary to design a larger space at the output end of the engine and the input end of the gearbox for the installation of the clutch device. The clutch device occupies a large space in the axial direction.
技术问题technical problem
本申请的主要目的是提出一种离合装置,旨在减小离合装置在轴向上的占用空间。The main purpose of this application is to propose a clutch device, which aims to reduce the space occupied by the clutch device in the axial direction.
技术解决方案technical solutions
为实现上述目的,本申请提出的离合装置,包括:In order to achieve the above purpose, the clutch device proposed in this application includes:
第一传动轴,所述第一传动轴的外侧设有离合内毂;a first transmission shaft, the outer side of the first transmission shaft is provided with a clutch inner hub;
第二传动轴,与所述第一传动轴同轴设置,且所述第一传动轴和所述第二传动轴相互独立转动,所述第二传动轴外侧设有第一传动齿轮,所述第一传动齿轮朝向所述第一传动轴所在的一侧设有活塞腔和离合外毂,所述离合外毂环设于所述活塞腔的外周;以及The second transmission shaft is arranged coaxially with the first transmission shaft, and the first transmission shaft and the second transmission shaft rotate independently of each other. A first transmission gear is provided on the outside of the second transmission shaft. The side of the first transmission gear facing the first transmission shaft is provided with a piston cavity and a clutch outer hub, and the clutch outer hub ring is arranged on the outer circumference of the piston cavity; and
离合组件,包括离合活塞、至少一个第一连接片和至少一个第二连接片,所述第一连接片和所述第二连接片在所述第一传动轴的轴向排布,且均设于所述离合内毂和所述离合外毂之间,所述第一连接片与所述离合内毂连接,且在所述第一传动轴的轴向上相对所述离合内毂可运动,所述第二连接片与所述离合外毂连接,且在所述第二传动轴的轴向上相对所述离合外毂可运动,所述离合活塞安装于所述活塞腔,并位于所述第一连接片和所述第二连接片朝向所述第一传动齿轮的一侧,所述离合活塞被配置为压紧或松开所述第一连接片和所述第二连接片。The clutch assembly includes a clutch piston, at least one first connecting piece and at least one second connecting piece, the first connecting piece and the second connecting piece are arranged in the axial direction of the first transmission shaft, and both are provided with Between the clutch inner hub and the clutch outer hub, the first connecting piece is connected to the clutch inner hub, and is movable relative to the clutch inner hub in the axial direction of the first transmission shaft, The second connecting piece is connected with the outer clutch hub, and is movable relative to the outer clutch hub in the axial direction of the second transmission shaft. The clutch piston is installed in the piston cavity and located in the outer clutch hub. The first connecting piece and the second connecting piece face one side of the first transmission gear, and the clutch piston is configured to press or release the first connecting piece and the second connecting piece.
在一实施方式中,所述第一传动齿轮与所述第二传动轴为一体成型;或者,所述第一传动齿轮与所述第二传动轴分体设置,所述第一传动齿轮固定于所述第二传动轴。In one embodiment, the first transmission gear and the second transmission shaft are integrally formed; or, the first transmission gear and the second transmission shaft are provided separately, and the first transmission gear is fixed on the the second transmission shaft.
在一实施方式中,所述离合外毂与所述第一传动齿轮焊接。In one embodiment, the clutch outer hub and the first transmission gear are welded.
在一实施方式中,所述第一传动轴上设有第二传动齿轮,所述离合内毂设于所述第二传动齿轮朝向所述第一传动齿轮的一侧,并与所述第二传动轴间隔设置。In one embodiment, the first transmission shaft is provided with a second transmission gear, the inner clutch hub is arranged on the side of the second transmission gear facing the first transmission gear, and is connected with the second transmission gear. Drive shaft spacing settings.
在一实施方式中,所述离合内毂和所述第二传动齿轮为一体成型;和/或,所述第二传动齿轮与所述第一传动轴为一体成型。In one embodiment, the inner clutch hub and the second transmission gear are integrally formed; and/or the second transmission gear and the first transmission shaft are integrally formed.
在一实施方式中,所述第一传动轴和所述第二传动轴中一者设有安装孔,另一者转动安装于所述安装孔内。In one embodiment, one of the first transmission shaft and the second transmission shaft is provided with an installation hole, and the other is rotatably installed in the installation hole.
在一实施方式中,所述离合内毂、所述离合活塞和所述第二传动轴共同围合形成第一安装腔,所述离合外毂和所述离合内毂围合形成第二安装腔,所述第一安装腔与所述第二安装腔连通,所述第二传动轴设有冷却油路,所述冷却油路连通所述第一安装腔。In one embodiment, the clutch inner hub, the clutch piston and the second transmission shaft are jointly enclosed to form a first installation cavity, and the clutch outer hub and the clutch inner hub are enclosed to form a second installation cavity , the first installation cavity communicates with the second installation cavity, the second transmission shaft is provided with a cooling oil circuit, and the cooling oil circuit communicates with the first installation cavity.
在一实施方式中,所述离合内毂设有第一过油孔,所述第一过油孔贯穿所述离合内毂的内侧面和外侧面,以连通所述第一安装腔和所述第二安装腔;和/或,所述离合外毂设有出油孔,所述出油孔连通所述第二安装腔。In one embodiment, the clutch inner hub is provided with a first oil passage hole, and the first oil passage hole penetrates the inner side surface and the outer side surface of the clutch inner hub to communicate with the first installation cavity and the a second installation cavity; and/or, the clutch outer hub is provided with an oil outlet hole, and the oil outlet hole communicates with the second installation cavity.
在一实施方式中,所述冷却油路包括第一油道,所述第一油道贯穿所述第二传动轴朝向所述第一传动轴的端部,所述第一传动轴和所述第二传动轴之间的间隙形成第二油道,所述第二油道连通所述第一安装腔和所述第一油道。In one embodiment, the cooling oil passage includes a first oil passage, the first oil passage penetrates the end of the second transmission shaft toward the first transmission shaft, the first transmission shaft and the A gap between the second transmission shafts forms a second oil passage, and the second oil passage communicates with the first installation cavity and the first oil passage.
在一实施方式中,所述第一传动轴的外部还设有支撑部,所述支撑部朝所述第一传动齿轮所在的方向延伸,所述支撑部位于所述离合内毂的内侧,所述支撑部与所述第二传动轴之间设有第一轴承。In one embodiment, a support portion is further provided on the outside of the first transmission shaft, the support portion extends toward the direction of the first transmission gear, and the support portion is located inside the clutch inner hub, so A first bearing is provided between the support portion and the second transmission shaft.
在一实施方式中,所述支撑部间隔设于所述离合内毂的内侧,所述支撑部设有第二过油孔,所述第二过油孔位于所述第一轴承背离所述第一传动齿轮的一侧,并连通所述第一安装腔和所述第二油道。In one embodiment, the support portion is spaced on the inner side of the clutch inner hub, the support portion is provided with a second oil passage hole, and the second oil passage hole is located at the first bearing away from the second oil passage. One side of a transmission gear communicates with the first installation cavity and the second oil passage.
在一实施方式中,所述离合组件还包括设于所述第一安装腔的限位挡板和复位弹簧,所述限位挡板设于所述第一传动轴,并位于所述离合活塞背离所述活塞腔的一侧,所述复位弹簧弹性抵接于所述离合活塞和所述限位挡板之间。In one embodiment, the clutch assembly further includes a limit baffle and a return spring arranged in the first installation cavity, the limit baffle is arranged on the first transmission shaft, and is located on the clutch piston. On the side away from the piston cavity, the return spring elastically abuts between the clutch piston and the limiting baffle.
在一实施方式中,所述限位挡板将所述第一安装腔分隔形成第一腔体和第二腔体,所述限位挡板和所述离合活塞之间的部分形成所述第一腔体,所述第二腔体与所述第二安装腔连通,所述限位挡板设有第三过油孔,所述第三过油孔连通所述第一腔体和所述第二腔体。In one embodiment, the limit baffle partitions the first installation cavity to form a first cavity and a second cavity, and a portion between the limit baffle and the clutch piston forms the first cavity. a cavity, the second cavity communicates with the second installation cavity, the limiting baffle is provided with a third oil passage hole, and the third oil passage hole communicates with the first cavity and the second cavity.
在一实施方式中,所述冷却油路包括第一油道和第三油道,所述第一油道沿所述第二传动轴的轴向延伸,所述第三油道沿所述第二传动轴的径向延伸,以连通所述第一油道和所述第一腔体。In one embodiment, the cooling oil passage includes a first oil passage and a third oil passage, the first oil passage extends along the axial direction of the second transmission shaft, and the third oil passage The two transmission shafts extend radially to communicate with the first oil passage and the first cavity.
本申请还提出一种汽车,包括发动机、变速箱以及如上述的离合装置,所述离合装置的第一传动轴和第二传动轴中的一者与所述发动机的输出端连接,另一者与所述变速箱的输入端连接。The present application also proposes an automobile, comprising an engine, a gearbox and the above-mentioned clutch device, one of the first transmission shaft and the second transmission shaft of the clutch device is connected to the output end of the engine, and the other is connected to the output end of the engine. connected to the input end of the gearbox.
在一实施方式中,所述汽车还包括驱动电机和发电机,所述发电机的输入端与所述离合装置的第二传动齿轮连接,所述驱动电机与所述离合装置的第一传动齿轮连接。In one embodiment, the automobile further includes a drive motor and a generator, the input end of the generator is connected to the second transmission gear of the clutch device, and the drive motor is connected to the first transmission gear of the clutch device. connect.
有益效果beneficial effect
本申请技术方案通过将活塞腔和离合外毂设置在第一传动齿轮上,从而在将第一传动轴与第二传动轴进行装配时,可以使得离合组件的离合活塞安装于活塞腔,第一连接片和第二连接片安装于离合外毂和第一传动轴的离合内毂之间。如此利用第一传动齿轮设置活塞腔和离合外毂时,可以使得离合组件与第一传动齿轮集成在一起,避免在第一传动齿轮的轴向一侧额外设置外毂和活塞安装组件,从而可以减小离合装置在轴向上的占用空间,同时还简化了离合装置的结构,增强了离合装置集成性并降低了成本。In the technical solution of the present application, the piston cavity and the outer clutch hub are arranged on the first transmission gear, so that when the first transmission shaft and the second transmission shaft are assembled, the clutch piston of the clutch assembly can be installed in the piston cavity, and the first transmission shaft can be installed in the piston cavity. The connecting piece and the second connecting piece are installed between the clutch outer hub and the clutch inner hub of the first transmission shaft. In this way, when the first transmission gear is used to set the piston cavity and the outer clutch hub, the clutch assembly can be integrated with the first transmission gear, avoiding additionally disposing the outer hub and the piston mounting assembly on the axial side of the first transmission gear, so that the The space occupied by the clutch device in the axial direction is reduced, the structure of the clutch device is simplified, the integration of the clutch device is enhanced, and the cost is reduced.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without any creative effort.
图1为本申请离合装置一实施例的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of a clutch device according to the present application;
图2为图1中离合装置的剖视图;Fig. 2 is a sectional view of the clutch device in Fig. 1;
图3为图2中A处的放大图;Fig. 3 is the enlarged view of A place in Fig. 2;
图4为图1中离合装置另一位置的剖视图;Fig. 4 is a sectional view of another position of the clutch device in Fig. 1;
图5为图4中B处的放大图。FIG. 5 is an enlarged view of B in FIG. 4 .
附图标号说明:Description of reference numbers:
标号 label 名称 name 标号 label 名称 name
10 10 第一传动轴 first drive shaft 33 33 第二连接片 second connecting piece
11 11 安装孔 Mounting holes 34 34 限位挡板 Limit baffle
12 12 第二传动齿轮 second transmission gear 341 341 第三过油孔 The third oil hole
13 13 离合内毂 clutch inner hub 35 35 复位弹簧 return spring
131 131 第一过油孔 first oil hole 40 40 第一安装腔 first installation cavity
14 14 支撑部 support 41 41 第一腔体 first cavity
141 141 第二过油孔 Second oil hole 42 42 第二腔体 second cavity
20 20 第二传动轴 second drive shaft 50 50 第二安装腔 Second installation cavity
21 twenty one 第一传动齿轮 first transmission gear 60 60 冷却油路 cooling oil circuit
22 twenty two 活塞腔 piston chamber 61 61 第一油道 first oil passage
23 twenty three 离合外毂 clutch outer hub 62 62 第三油道 third oil passage
231 231 出油孔 oil outlet 70 70 离合油路 clutch oil circuit
30 30 离合组件 clutch components 81 81 第一轴承 first bearing
31 31 离合活塞 clutch piston 82 82 第二轴承 second bearing
32 32 第一连接片 first connecting piece 83 83 第二油道 second oil passage
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the purpose of the present application will be further described with reference to the accompanying drawings in conjunction with the embodiments.
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present application, the directional indications are only used to explain the relationship between the various components in a certain posture If the specific posture changes, the directional indication also changes accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions related to "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, and taking "A and/or B as an example", it includes scheme A, scheme B, or scheme that A and B satisfy at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection claimed in this application.
本申请提出一种离合装置,用于汽车或者其它需要离合功能的动力传递装置。The present application proposes a clutch device, which is used in an automobile or other power transmission devices that require a clutch function.
在本申请实施例中,请参照图1至图3,该离合装置包括第一传动轴10、第二传动轴20和离合组件30,第一传动轴10的外侧设有离合内毂13;第二传动轴20与第一传动轴10同轴设置,且第一传动轴10和第二传动轴20相互独立转动,第二传动轴20外侧设有第一传动齿轮21,第一传动齿轮21朝向第一传动轴10所在的一侧设有活塞腔22和离合外毂23,离合外毂23环设于活塞腔22的外周。In the embodiment of the present application, please refer to FIG. 1 to FIG. 3, the clutch device includes a first transmission shaft 10, a second transmission shaft 20 and a clutch assembly 30, the outer side of the first transmission shaft 10 is provided with a clutch inner hub 13; The two transmission shafts 20 are arranged coaxially with the first transmission shaft 10, and the first transmission shaft 10 and the second transmission shaft 20 rotate independently of each other. A first transmission gear 21 is provided on the outside of the second transmission shaft 20, and the first transmission gear 21 faces The side where the first transmission shaft 10 is located is provided with a piston cavity 22 and a clutch outer hub 23 , and the clutch outer hub 23 is arranged around the outer periphery of the piston cavity 22 .
离合组件30包括离合活塞31、至少一个第一连接片32和至少一个第二连接片33,第一连接片32和第二连接片33在第一传动轴10的轴向排布,且均设于离合内毂13和离合外毂23之间,第一连接片32与离合内毂13连接,且在第一传动轴10的轴向上相对离合内毂13可运动,第二连接片33与离合外毂23连接,且在第二传动轴20的轴向上相对离合外毂23可运动,离合活塞31安装于活塞腔22,并位于第一连接片32和第二连接片33朝向第一传动齿轮21的一侧,离合活塞31被配置为压紧或松开第一连接片32和第二连接片33。The clutch assembly 30 includes a clutch piston 31 , at least one first connecting piece 32 and at least one second connecting piece 33 . The first connecting piece 32 and the second connecting piece 33 are arranged in the axial direction of the first transmission shaft 10 , and both are provided. Between the clutch inner hub 13 and the clutch outer hub 23, the first connecting piece 32 is connected with the clutch inner hub 13, and is movable relative to the clutch inner hub 13 in the axial direction of the first transmission shaft 10, and the second connecting piece 33 is connected to the clutch inner hub 13. The clutch outer hub 23 is connected and is movable relative to the clutch outer hub 23 in the axial direction of the second transmission shaft 20 . The clutch piston 31 is installed in the piston cavity 22 and located on the first connecting piece 32 and the second connecting piece 33 toward the first connecting piece 33 . On one side of the transmission gear 21 , the clutch piston 31 is configured to press or release the first connecting piece 32 and the second connecting piece 33 .
本实施例中,第一连接片32通过花键结构与离合内毂13连接,以使第一连接片32能够随第一传动轴10一同旋转,且能够相对离合内毂13沿第一传动轴10的轴向(也即第二传动轴20的轴向)运动。同理,第二连接片33通过花键结构与离合外毂23连接,以使第二连接片33能够随第二传动轴20一同旋转,且能够相对离合外毂23沿第一传动轴10的轴向运动。当然,第一连接片32也可以通过其它结构与离合内毂13连接,保证第一连接片32能够随第一传动轴10一同旋转,且能够相对离合内毂13沿第一传动轴10的轴向运动即可。第二连接片33与离合外毂23的连接结构可以参考第一连接片32与离合内毂13的连接结构,在此不再一一赘述。离合内毂13和离合外毂23均呈环形。In this embodiment, the first connecting piece 32 is connected to the clutch inner hub 13 through a spline structure, so that the first connecting piece 32 can rotate together with the first transmission shaft 10 and can be relative to the clutch inner hub 13 along the first transmission shaft The axial direction of 10 (ie the axial direction of the second transmission shaft 20 ) moves. Similarly, the second connecting piece 33 is connected with the clutch outer hub 23 through the spline structure, so that the second connecting piece 33 can rotate together with the second transmission shaft 20 and can be relative to the clutch outer hub 23 along the first transmission shaft 10 . Axial movement. Of course, the first connecting piece 32 can also be connected to the clutch inner hub 13 through other structures, so as to ensure that the first connecting piece 32 can rotate together with the first transmission shaft 10 and can be relative to the clutch inner hub 13 along the axis of the first transmission shaft 10 to move. The connection structure of the second connection piece 33 and the clutch outer hub 23 can be referred to the connection structure of the first connection piece 32 and the clutch inner hub 13 , which will not be repeated here. Both the clutch inner hub 13 and the clutch outer hub 23 are annular.
离合组件30包括多个第一连接片32和多个第二连接片33,任意两个第一连接片32间设有一个第二连接片33,即多个第一连接片32和多个第二连接片33沿轴向依次交替设置。第一连接片32为摩擦片,第二连接片33为钢片。当通过向活塞腔22通入液压流体时,可以驱动离合活塞31朝第一传动轴10的方向运动,从而可以压紧第一连接片32和第二连接片33,此时第一连接片32与第二连接片33之间为摩擦接合,从而使得第一传动轴10和第二传动轴20实现动力传递。当活塞腔22的液压流体排出后,使得离合活塞31松开第一连接片32与第二连接片33,从而可以使得第一连接片32与第二连接片33间隔,此时第一连接片32与第二连接片33之间为间隙接合。可以理解地是,第二连接片33也可以是其它材料制成的连接片,只要第二连接片33能满足离合组件30中第一连接片32与第二连接片33之间的连接关系和车辆运行所需的性能即可,在此不做其它限定。The clutch assembly 30 includes a plurality of first connecting pieces 32 and a plurality of second connecting pieces 33, and a second connecting piece 33 is arranged between any two first connecting pieces 32, that is, a plurality of first connecting pieces 32 and a plurality of first connecting pieces 32. The two connecting pieces 33 are alternately arranged in sequence along the axial direction. The first connecting sheet 32 is a friction sheet, and the second connecting sheet 33 is a steel sheet. When hydraulic fluid is introduced into the piston cavity 22, the clutch piston 31 can be driven to move in the direction of the first transmission shaft 10, so that the first connecting piece 32 and the second connecting piece 33 can be pressed, and the first connecting piece 32 There is frictional engagement with the second connecting piece 33 , so that the first transmission shaft 10 and the second transmission shaft 20 realize power transmission. After the hydraulic fluid in the piston chamber 22 is discharged, the clutch piston 31 releases the first connecting piece 32 and the second connecting piece 33, so that the first connecting piece 32 and the second connecting piece 33 can be spaced apart. There is a gap joint between 32 and the second connecting piece 33 . It can be understood that the second connecting piece 33 can also be a connecting piece made of other materials, as long as the second connecting piece 33 can satisfy the connection relationship between the first connecting piece 32 and the second connecting piece 33 in the clutch assembly 30 and The performance required for the operation of the vehicle is sufficient, and no other limitation is made here.
可以将第一传动轴10作为输入轴,第二传动轴20作为输出轴,也可以将第一传动轴10作为输出轴,第二传动轴20作为输入轴。此外,可以在第二传动轴20上设置连通活塞腔22的离合油路70,也可以在第一传动齿轮21上设置连通活塞腔22的离合油路70。The first transmission shaft 10 may be used as the input shaft, and the second transmission shaft 20 may be used as the output shaft, or the first transmission shaft 10 may be used as the output shaft, and the second transmission shaft 20 may be used as the input shaft. In addition, a clutch oil passage 70 communicating with the piston cavity 22 may be provided on the second transmission shaft 20 , and a clutch oil passage 70 communicating with the piston cavity 22 may also be provided on the first transmission gear 21 .
本申请技术方案通过将活塞腔22和离合外毂23设置在第一传动齿轮21上,从而在将第一传动轴10与第二传动轴20进行装配时,可以使得离合组件30的离合活塞31安装于活塞腔22,第一连接片32和第二连接片33安装于离合外毂23和第一传动轴10的离合内毂13之间。如此利用第一传动齿轮21设置活塞腔22和离合外毂23时,可以使得离合组件30与第一传动齿轮21集成在一起,避免在第一传动齿轮21的轴向一侧额外设置外毂和活塞安装组件,从而可以减小离合装置在轴向上的占用空间,同时还简化了离合装置的结构,增强了离合装置集成性并降低了成本。In the technical solution of the present application, the piston cavity 22 and the clutch outer hub 23 are arranged on the first transmission gear 21, so that when the first transmission shaft 10 and the second transmission shaft 20 are assembled, the clutch piston 31 of the clutch assembly 30 can be Installed in the piston chamber 22 , the first connecting piece 32 and the second connecting piece 33 are installed between the clutch outer hub 23 and the clutch inner hub 13 of the first transmission shaft 10 . When using the first transmission gear 21 to set the piston cavity 22 and the clutch outer hub 23 in this way, the clutch assembly 30 can be integrated with the first transmission gear 21 to avoid additionally disposing the outer hub and the outer hub on the axial side of the first transmission gear 21 . The piston mounting assembly can reduce the space occupied by the clutch device in the axial direction, simplify the structure of the clutch device, enhance the integration of the clutch device and reduce the cost.
在一实施例中,第一传动轴10和第二传动轴20中一者设有安装孔11,另一者转动安装于安装孔11内。本实施例中,第一传动轴10设有安装孔11,第二传动轴20的一端伸入安装孔11内,并能够相对第一传动轴10转动,如此使得第一传动轴10和第二传动轴20在径向方向上相互支撑,有利于提升第一传动轴10和第二传动轴20在转动时的平稳性,同时还能使得第一传动轴10和第二传动轴20在轴向上的尺寸部分重合,有利于减小离合装置在轴向上的占用空间。当然,在其它实施例中,也可以是第二传动轴20设有安装孔11,第一传动轴10的一端伸入安装孔11内,并能够相对第二传动轴20转动。另外,在其它实施例中,第一传动轴10和第二传动轴20也可以在轴向上间隔设置。In one embodiment, one of the first transmission shaft 10 and the second transmission shaft 20 is provided with an installation hole 11 , and the other is rotatably installed in the installation hole 11 . In this embodiment, the first transmission shaft 10 is provided with an installation hole 11 , and one end of the second transmission shaft 20 extends into the installation hole 11 and can rotate relative to the first transmission shaft 10 , so that the first transmission shaft 10 and the second transmission shaft 10 can be rotated relative to the first transmission shaft 10 . The transmission shafts 20 are mutually supported in the radial direction, which is beneficial to improve the stability of the first transmission shaft 10 and the second transmission shaft 20 during rotation, and also enables the first transmission shaft 10 and the second transmission shaft 20 to rotate in the axial direction. The dimensions of the upper part overlap, which is beneficial to reduce the space occupied by the clutch device in the axial direction. Of course, in other embodiments, the second transmission shaft 20 may also be provided with an installation hole 11 , and one end of the first transmission shaft 10 extends into the installation hole 11 and can rotate relative to the second transmission shaft 20 . In addition, in other embodiments, the first transmission shaft 10 and the second transmission shaft 20 may also be spaced apart in the axial direction.
其中,第一传动齿轮21与第二传动齿轮12的连接方式具有多种,例如,在一实施例中,第一传动齿轮21与第二传动轴20为一体成型。即第一传动齿轮21与第二传动轴20可以为锻件,通过将第一传动齿轮21与第二传动轴20一体成型时,能够保证第一传动齿轮21与第二传动轴20的连接稳定性,从而保证传动可靠,而且还能减少离合装置的零部件数量,减少了第一传动齿轮21与第二传动轴20的装配工序和仓库管理成本。There are various ways of connecting the first transmission gear 21 and the second transmission gear 12. For example, in one embodiment, the first transmission gear 21 and the second transmission shaft 20 are integrally formed. That is, the first transmission gear 21 and the second transmission shaft 20 can be forgings, and the connection stability of the first transmission gear 21 and the second transmission shaft 20 can be ensured when the first transmission gear 21 and the second transmission shaft 20 are integrally formed. , thereby ensuring reliable transmission, reducing the number of parts of the clutch device, and reducing the assembly process and warehouse management cost of the first transmission gear 21 and the second transmission shaft 20 .
在另一实施例中,第一传动齿轮21与第二传动轴20分体设置,第一传动齿轮21固定于第二传动轴20。即第一传动齿轮21与第二传动轴20为分别成型,再组装在一起。其中,第一传动齿轮21与第二传动轴20可以通过花键连接,或者通过铆接,或者通过螺纹连接。如此将第一传动齿轮21与第二传动轴20分体设置,有利于降低每一零件的加工成本,而且当第一传动齿轮21与第二传动轴20中的一者损坏时,能够方便更换损坏的零件,而不需要对第一传动齿轮21与第二传动轴20全部进行更换,有利于降低成本。In another embodiment, the first transmission gear 21 and the second transmission shaft 20 are provided separately, and the first transmission gear 21 is fixed to the second transmission shaft 20 . That is, the first transmission gear 21 and the second transmission shaft 20 are formed separately and then assembled together. Wherein, the first transmission gear 21 and the second transmission shaft 20 may be connected by splines, or by riveting, or by screws. In this way, the first transmission gear 21 and the second transmission shaft 20 are separately arranged, which is beneficial to reduce the processing cost of each part, and when one of the first transmission gear 21 and the second transmission shaft 20 is damaged, it is convenient to To replace damaged parts, it is not necessary to replace all of the first transmission gear 21 and the second transmission shaft 20, which is beneficial to reduce costs.
在一实施例中,离合外毂23与第一传动齿轮21焊接。即离合外毂23单独成型,并在成型后焊接在第一传动齿轮21上,如此设置,能够便于对离合外毂23内侧的花键进行加工成型。而且,若将离合外毂23与第一传动齿轮21一体成型时,若采用锻造工艺一体成型离合外毂23与第一传动齿轮21,受制锻造工艺,会导致离合外毂23的厚度较厚,如此会导致离合装置的径向尺寸过大。而若采用机加工工艺一体成型离合外毂23与第一传动齿轮21成型,则需要切削较多材料,加工量大且材料浪费严重,成本较高。而通过单独成型离合外毂23,再将离合外毂23焊接在第一传动齿轮21上,可以在保证离合外毂23结构强度的情况下,使得离合外毂23的厚度较薄,从而可以减小离合装置径向上的尺寸,保证离合装置结构紧凑。此外,如此使得离合外毂23的厚度较薄时,在离合外毂23的外径与第一传动齿轮21的外径相当的情况下,可以保证离合外毂23内侧的空间较大,从而可以增大第一连接片32和第二连接片33尺寸,增大摩擦面积。当然,在其它实施例中,离合外毂23与第一传动齿轮21也可以通过螺钉、螺栓或铆钉等紧固件连接。或者,离合外毂23与第一传动齿轮21也可以为一体成型。In one embodiment, the clutch outer hub 23 is welded with the first transmission gear 21 . That is, the clutch outer hub 23 is formed separately, and is welded to the first transmission gear 21 after being formed, so that the splines on the inner side of the clutch outer hub 23 can be easily processed and formed. Moreover, if the clutch outer hub 23 and the first transmission gear 21 are integrally formed, if the clutch outer hub 23 and the first transmission gear 21 are integrally formed by a forging process, the thickness of the clutch outer hub 23 will be thicker due to the forging process. This will result in an excessively large radial dimension of the clutch device. However, if the outer clutch hub 23 and the first transmission gear 21 are integrally formed by a machining process, more materials need to be cut, the processing volume is large, the material waste is serious, and the cost is high. However, by separately forming the clutch outer hub 23 and then welding the clutch outer hub 23 on the first transmission gear 21, the thickness of the clutch outer hub 23 can be made thinner while ensuring the structural strength of the clutch outer hub 23, thereby reducing the size of the clutch outer hub 23. The small size of the clutch device in the radial direction ensures the compact structure of the clutch device. In addition, when the thickness of the clutch outer hub 23 is made thinner in this way, under the condition that the outer diameter of the clutch outer hub 23 is equivalent to the outer diameter of the first transmission gear 21, the space inside the clutch outer hub 23 can be ensured to be larger, so that it can be Increase the size of the first connecting piece 32 and the second connecting piece 33 to increase the friction area. Of course, in other embodiments, the clutch outer hub 23 and the first transmission gear 21 may also be connected by fasteners such as screws, bolts or rivets. Alternatively, the clutch outer hub 23 and the first transmission gear 21 may also be integrally formed.
在一实施例中,第一传动轴10上设有第二传动齿轮12,离合内毂13设于第二传动齿轮12朝向第一传动齿轮21的一侧,并与第二传动轴20间隔设置。即第二传动齿轮12也可以被配置为进行动力输出。本实施例中,以离合装置用于混合动力汽车为例,第一传动轴10可以被配置为连接发动机的输出端,第二传动齿轮12可以被配置为连接发电机的输入端,第一传动齿轮21可以被配置为连接变速箱的输入端,第一传动齿轮21还可以连接驱动电机的输出端。当然,在其它实施例中,离合装置也可以用于其它传动场景。In one embodiment, the first transmission shaft 10 is provided with a second transmission gear 12 , and the clutch inner hub 13 is disposed on the side of the second transmission gear 12 facing the first transmission gear 21 and is spaced from the second transmission shaft 20 . . That is, the second transmission gear 12 may also be configured to perform power output. In this embodiment, taking the clutch device used in a hybrid vehicle as an example, the first transmission shaft 10 may be configured to be connected to the output end of the engine, the second transmission gear 12 may be configured to be connected to the input end of the generator, and the first transmission shaft 10 may be configured to be connected to the input end of the generator. The gear 21 may be configured to be connected to the input end of the gearbox, and the first transmission gear 21 may also be connected to the output end of the drive motor. Of course, in other embodiments, the clutch device can also be used in other transmission scenarios.
如此当混合动力汽车采用发动机驱动时,通过离合活塞31压紧第一连接片32和第二连接片33,使得离合装置处于接合状态,从而可以通过第一传动轴10和第二传动轴20实现动力传输,此时,驱动电机可以通电启动,以与发动机一同驱动混合动力汽车;驱动电机也可以断电不启动,即仅通过发动机进行驱动。此时还可以通过第二传动齿轮12驱动发电机,从而可以通过发电机对混合动力汽车的动力电池进行充电。In this way, when the hybrid vehicle is driven by the engine, the first connecting piece 32 and the second connecting piece 33 are pressed by the clutch piston 31, so that the clutch device is in the engaged state, so that the first transmission shaft 10 and the second transmission shaft 20 can be used to achieve Power transmission, at this time, the drive motor can be powered on and started to drive the hybrid vehicle together with the engine; the drive motor can also be powered off without starting, that is, only driven by the engine. At this time, the generator can also be driven through the second transmission gear 12, so that the power battery of the hybrid vehicle can be charged through the generator.
当混合动力汽车采用驱动电机驱动时,通过排出活塞腔22的液压流体,使得第一连接片32和第二连接片33间隔,使得离合装置处于打开状态,从而通过驱动电机进行驱动工作。此时,发动机可以处于熄火状态,或者发动机也可以处于启动状态,以能够通过第二传动齿轮12和发电机对动力电池进行充电。When the hybrid vehicle is driven by the drive motor, the first connecting piece 32 and the second connecting piece 33 are spaced apart by discharging the hydraulic fluid in the piston cavity 22, so that the clutch device is in an open state, so that the driving motor is used for driving work. At this time, the engine may be in a flameout state, or the engine may be in a start state, so that the power battery can be charged through the second transmission gear 12 and the generator.
本实施例中,通过在第一传动轴10上设置第二传动齿轮12时,可以增加离合装置的应用场景,而且通过将离合内毂13设置在第二传动齿轮12上,可以使得离合内毂13与第二传动齿轮12集成在一起,避免在第一传动轴10的轴向上设置独立的第二传动齿轮12和离合内毂13,从而可以减小离合装置在轴向上的占用空间,同时还有利于简化离合装置的结构,增强了离合装置集成性。In this embodiment, by arranging the second transmission gear 12 on the first transmission shaft 10, the application scenarios of the clutch device can be increased, and by arranging the inner clutch hub 13 on the second transmission gear 12, the inner clutch hub can be 13 is integrated with the second transmission gear 12 to avoid arranging the independent second transmission gear 12 and the clutch inner hub 13 in the axial direction of the first transmission shaft 10, so that the space occupied by the clutch device in the axial direction can be reduced, At the same time, it is also beneficial to simplify the structure of the clutch device and enhance the integration of the clutch device.
在一实施例中,离合内毂13和第二传动齿轮12为一体成型;和/或,第二传动齿轮12与第一传动轴10为一体成型。即可以仅将离合内毂13和第二传动齿轮12为一体成型,而与第一传动轴10分体设置;或者仅将第二传动齿轮12与第一传动轴10为一体成型,而将离合内毂13和第二传动齿轮12分体设置;或者离合内毂13、第一传动轴10和第二传动齿轮12三者为一体成型。In one embodiment, the clutch inner hub 13 and the second transmission gear 12 are integrally formed; and/or, the second transmission gear 12 and the first transmission shaft 10 are integrally formed. That is, only the inner clutch hub 13 and the second transmission gear 12 can be integrally formed, and the first transmission shaft 10 can be formed separately; or only the second transmission gear 12 and the first transmission shaft 10 can be formed integrally, and the clutch The inner hub 13 and the second transmission gear 12 are provided as separate bodies; or the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 are integrally formed.
本实施例中,离合内毂13、第一传动轴10和第二传动齿轮12三者为一体成型,如此能够保证离合内毂13、第一传动轴10和第二传动齿轮12的连接稳定性,从而保证传动可靠,而且还能减少离合装置的零部件数量,减少了第二传动齿轮12与第一传动轴10、第二传动齿轮12与离合内毂13的装配工序和仓库管理成本。In this embodiment, the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 are integrally formed, so that the connection stability of the clutch inner hub 13 , the first transmission shaft 10 and the second transmission gear 12 can be ensured , thereby ensuring reliable transmission, and reducing the number of parts of the clutch device, reducing the assembly process and warehouse management costs of the second transmission gear 12 and the first transmission shaft 10, the second transmission gear 12 and the clutch inner hub 13.
在一实施例中,离合装置还包括第一限位卡环,第一限位卡环设于离合外毂23内侧,第一连接片32和第二连接片33均位于第一限位卡环和第一传动齿轮21之间,第一限位卡环被配置为限制第一连接片32和第二连接片33朝远离第一传动齿轮21的方向运动。In one embodiment, the clutch device further includes a first limit snap ring, the first limit snap ring is arranged on the inner side of the clutch outer hub 23 , and both the first connecting piece 32 and the second connecting piece 33 are located on the first limit snap ring. Between them and the first transmission gear 21 , the first limit snap ring is configured to restrict the movement of the first connecting piece 32 and the second connecting piece 33 in a direction away from the first transmission gear 21 .
请参照图2至图5,在一实施例中,离合内毂13、离合活塞31和第二传动轴20共同围合形成第一安装腔40,离合外毂23和离合内毂13围合形成第二安装腔50,第一安装腔40与第二安装腔50连通,第二传动轴20设有冷却油路60,冷却油路60连通第一安装腔40。需要说明的是,第一安装腔40为离合内毂13、离合活塞31和第二传动轴20大致围合形成的空间,在此并不限定第一安装腔40为密闭空间,同理,第二安装腔50为离合外毂23和离合内毂13大致围合形成的空间。为避免离合内毂13对离合活塞31造成干涉,离合内毂13与离合活塞31间隔设置,如此使得第一安装腔40与第二安装腔50相互连通。从而当冷却油液通过冷却油路60进入第一安装腔40内后,在离心力的作用下,冷却油液能够从第一安装腔40飞溅至第二安装腔50,从而可以对第二安装腔50中的第一连接片32和第二连接片33冷却降温,提升传动效率。如此不需要通过大量冷却油液对第一连接片32和第二连接片33进行浸泡,可以减小冷却油液的需求。当然,在其它实施例中,也可以在第一传动轴10上设置冷却油路60;或者也可以不设置冷却油路60。Referring to FIGS. 2 to 5 , in one embodiment, the clutch inner hub 13 , the clutch piston 31 and the second transmission shaft 20 are enclosed together to form a first installation cavity 40 , and the clutch outer hub 23 and the clutch inner hub 13 are enclosed to form a first installation cavity 40 . In the second installation cavity 50 , the first installation cavity 40 communicates with the second installation cavity 50 , the second transmission shaft 20 is provided with a cooling oil circuit 60 , and the cooling oil circuit 60 communicates with the first installation cavity 40 . It should be noted that the first installation cavity 40 is a space formed by the inner clutch hub 13, the clutch piston 31 and the second transmission shaft 20. The first installation cavity 40 is not limited to be a closed space here. The two installation cavities 50 are spaces formed by the outer clutch hub 23 and the inner clutch hub 13 substantially enclosed. In order to prevent the clutch inner hub 13 from interfering with the clutch piston 31 , the clutch inner hub 13 is spaced apart from the clutch piston 31 , so that the first installation cavity 40 and the second installation cavity 50 communicate with each other. Therefore, after the cooling oil enters the first installation cavity 40 through the cooling oil passage 60, under the action of centrifugal force, the cooling oil can splash from the first installation cavity 40 to the second installation cavity 50, so as to prevent the second installation cavity The first connecting piece 32 and the second connecting piece 33 in 50 are cooled down to improve the transmission efficiency. In this way, it is not necessary to soak the first connecting piece 32 and the second connecting piece 33 with a large amount of cooling oil, which can reduce the requirement of cooling oil. Of course, in other embodiments, the cooling oil passage 60 may also be provided on the first transmission shaft 10; or the cooling oil passage 60 may not be provided.
在一实施例中,离合外毂23设有出油孔231,出油孔231连通第二安装腔50。如此在第二传动轴20转动时,第二安装腔50中的冷却油液能够从出油孔231流出,相较于通过油压的作用使得冷却油液排出的方式,如此结构简单,能够降低冷却油路60的油压。当然,在其它实施例中,也可以在第一传动齿轮21或离合内毂13上设置出油孔231。In one embodiment, the clutch outer hub 23 is provided with an oil outlet hole 231 , and the oil outlet hole 231 communicates with the second installation cavity 50 . In this way, when the second transmission shaft 20 rotates, the cooling oil in the second installation cavity 50 can flow out from the oil outlet hole 231. Compared with the method of discharging the cooling oil through the action of oil pressure, the structure is simple and can reduce the The hydraulic pressure of the cooling oil passage 60 . Of course, in other embodiments, the oil outlet hole 231 may also be provided on the first transmission gear 21 or the clutch inner hub 13 .
在一实施例中,离合内毂13设有第一过油孔131,第一过油孔131贯穿离合内毂13的内侧面和外侧面,被配置为连通第一安装腔40和第二安装腔50。即第一过油孔131连通第二安装腔50的一端至少部分位于第一连接片32和第二连接片33之间,如此当冷却油液从第一安装腔40经第一过油孔131流向第二安装腔50时,能够使得冷却油液充分接触第一连接片32和第二连接片33,从而可以提升对第一连接片32和第二连接片33的冷却效果。当然,在其它实施例中,也可以不设置第一过油孔131。In one embodiment, the clutch inner hub 13 is provided with a first oil passage hole 131 , and the first oil passage hole 131 penetrates through the inner and outer sides of the clutch inner hub 13 and is configured to communicate with the first installation cavity 40 and the second installation chamber 40 . Cavity 50. That is, one end of the first oil passage hole 131 that communicates with the second installation cavity 50 is at least partially located between the first connection piece 32 and the second connection piece 33 , so that when the cooling oil passes from the first installation cavity 40 through the first oil passage hole 131 When flowing to the second installation cavity 50 , the cooling oil can fully contact the first connecting piece 32 and the second connecting piece 33 , so that the cooling effect on the first connecting piece 32 and the second connecting piece 33 can be improved. Of course, in other embodiments, the first oil passage hole 131 may not be provided.
在一实施例中,第一过油孔131呈沿第一传动轴10的轴向延伸的长条状,若如此可以使得同一个第一过油孔131流出的冷却油液能够同时流向多个第一连接片32和多个第二连接片33,有利于进一步提升冷却效果。当然,在其它实施例中,冷却孔也可以呈圆孔设置。In one embodiment, the first oil-passing hole 131 is in the shape of a long strip extending in the axial direction of the first transmission shaft 10, so that the cooling oil flowing out of the same first oil-passing hole 131 can flow to a plurality of at the same time. The first connecting piece 32 and the plurality of second connecting pieces 33 are beneficial to further improve the cooling effect. Of course, in other embodiments, the cooling holes may also be provided as circular holes.
在一实施例中,离合内毂13设有多个第一过油孔131,多个第一过油孔131沿离合内毂13的周向间隔分布,如此有利于增加进入第一连接片32和第二连接片33之间的冷却油液,从而可以进一步增加冷却效果。In one embodiment, the clutch inner hub 13 is provided with a plurality of first oil passage holes 131 , and the plurality of first oil passage holes 131 are distributed at intervals along the circumferential direction of the clutch inner hub 13 , which is beneficial to increase the access to the first connecting piece 32 The cooling oil between the second connecting piece 33 and the second connecting piece 33 can further increase the cooling effect.
在一实施例中,离合内毂13在第一传动轴10的轴向方向上设置至少两组第一过油孔131,两组第一过油孔131在第一传动轴10的轴向方向上至少部分不重叠。即两组第一过油孔131在第一传动轴10的轴向方向上可以间隔,也可以使得两组第一过油孔131在第一传动轴10的轴向方向上部分重叠。如此能够降低单个第一过油孔131过长而对离合内毂13的强度造成影响,在保证冷却效果的同时,还能保证离合内毂13的结构强度。In one embodiment, the clutch inner hub 13 is provided with at least two groups of first oil passage holes 131 in the axial direction of the first transmission shaft 10 , and the two groups of first oil passage holes 131 are in the axial direction of the first transmission shaft 10 . are at least partially non-overlapping. That is, the two groups of first oil passage holes 131 may be spaced apart in the axial direction of the first transmission shaft 10 , or the two groups of first oil passage holes 131 may partially overlap in the axial direction of the first transmission shaft 10 . This can reduce the influence of the single first oil passage hole 131 on the strength of the clutch inner hub 13 due to the excessive length, and ensure the structural strength of the clutch inner hub 13 while ensuring the cooling effect.
在一实施例中,冷却油路60包括第一油道61,第一油道61贯穿第二传动轴20朝向第一传动轴10的端部,第一传动轴10和第二传动轴10之间的间隙形成第二油道83,第二油道83连通第一安装腔40和第一油道61。即向第一油道61通入冷却油液时,冷却油液能够从第二油道83流向第一安装腔40,如此当冷却油液流经第二油道83的过程中,冷却油液也能带走第一传动轴10与第二传动轴20之间的热量。In one embodiment, the cooling oil passage 60 includes a first oil passage 61 , the first oil passage 61 penetrates the end of the second transmission shaft 20 toward the first transmission shaft 10 , and the first transmission shaft 10 and the second transmission shaft 10 are connected between the first transmission shaft 10 and the second transmission shaft 10 . The gap between them forms a second oil passage 83 , and the second oil passage 83 communicates with the first installation cavity 40 and the first oil passage 61 . That is, when the cooling oil is passed into the first oil passage 61, the cooling oil can flow from the second oil passage 83 to the first installation cavity 40, so that when the cooling oil flows through the second oil passage 83, the cooling oil The heat between the first transmission shaft 10 and the second transmission shaft 20 can also be taken away.
在一实施例中,第一传动轴10的外部还设有支撑部14,支撑部14朝第一传动齿轮21所在的方向延伸,支撑部14位于离合内毂13的内侧,支撑部14与第二传动轴20之间设有第一轴承81。即第二油道83连通支撑部14与第二传动轴20之间的空间,在支撑部14与第二传动轴20之间设有第一轴承81时,第二油道83中的冷却油液能够流经第一轴承81后流向第一安装腔40,如此既能保证第一传动轴10与第二传动轴20之间通过第一轴承81相互支撑,也能通过第二油道83中的冷却油液对第二轴承82进行冷却降温。当然,在其它实施例中,也可以不设置支撑部14和第一轴承81。In one embodiment, the outside of the first transmission shaft 10 is further provided with a support portion 14 , the support portion 14 extends in the direction of the first transmission gear 21 , the support portion 14 is located inside the clutch inner hub 13 , and the support portion 14 is connected to the first transmission gear 21 . A first bearing 81 is provided between the two transmission shafts 20 . That is, the second oil passage 83 communicates with the space between the support portion 14 and the second transmission shaft 20, and when the first bearing 81 is provided between the support portion 14 and the second transmission shaft 20, the cooling oil in the second oil passage 83 The fluid can flow through the first bearing 81 and then flow to the first installation cavity 40 , so as to ensure that the first transmission shaft 10 and the second transmission shaft 20 are mutually supported by the first bearing 81 , and can also pass through the second oil passage 83 . The cooling oil cools down the second bearing 82 . Of course, in other embodiments, the support portion 14 and the first bearing 81 may not be provided.
在一实施例中,离合装置还包括第二轴承82,第二轴承82套设于第二传动轴20伸入安装孔11的一端,即第二轴承82设于安装孔11的孔壁和第二传动轴20之间,如此能够避免第二传动轴20与第一传动轴10相互接触而导致磨损的情况,有利于提升第一传动轴10和第二传动轴20的使用寿命。当然,在其它实施例中,也可以设置第二轴承82,例如可以将第二传动轴20伸入安装孔11的一端的周面设置呈光滑面,将安装孔11的孔壁设置光滑面。In one embodiment, the clutch device further includes a second bearing 82 . The second bearing 82 is sleeved on one end of the second transmission shaft 20 that extends into the mounting hole 11 , that is, the second bearing 82 is provided on the hole wall of the mounting hole 11 and the first end of the mounting hole 11 . Between the two transmission shafts 20 , the wear of the second transmission shaft 20 and the first transmission shaft 10 due to contact with each other can be avoided, which is beneficial to improve the service life of the first transmission shaft 10 and the second transmission shaft 20 . Of course, in other embodiments, the second bearing 82 may also be provided. For example, the peripheral surface of one end of the second transmission shaft 20 extending into the mounting hole 11 may be provided as a smooth surface, and the hole wall of the mounting hole 11 may be provided with a smooth surface.
在一实施例中,第二轴承82为滚针轴承,如此使得第二轴承82的内圈和外圈之间的厚度较小,从而能够减小安装孔11的孔壁与第二传动轴20之间的间隙,有利于提升离合装置的结构紧凑性。当然,在其它实施例中,第二轴承82也可以为滚珠轴承或其它轴承。In one embodiment, the second bearing 82 is a needle roller bearing, so that the thickness between the inner ring and the outer ring of the second bearing 82 is relatively small, so that the hole wall of the mounting hole 11 and the second transmission shaft 20 can be reduced. The gap between them is beneficial to improve the structural compactness of the clutch device. Of course, in other embodiments, the second bearing 82 can also be a ball bearing or other bearings.
在一实施例中,支撑部14间隔设于离合内毂13的内侧,支撑部14设有第二过油孔141,第二过油孔141位于第一轴承81背离第一传动齿轮21的一侧,并连通第一安装腔40和第二油道83。即第二油道83中的冷却油液流至支撑部14处时,冷却油液一部分通过第二过油孔141流向第一安装腔40,另一部分流向第二轴承82,以能保证冷却油液能即快速朝第二安装腔50流动,也能保证冷却油液对第二轴承82进行冷却和润滑。当然,在其它实施例中,也可以不设置第二过油孔141。In one embodiment, the support portion 14 is spaced on the inner side of the clutch inner hub 13 , the support portion 14 is provided with a second oil passage hole 141 , and the second oil passage hole 141 is located at a portion of the first bearing 81 away from the first transmission gear 21 . side, and communicates with the first installation cavity 40 and the second oil passage 83 . That is, when the cooling oil in the second oil passage 83 flows to the support portion 14, a part of the cooling oil flows to the first installation cavity 40 through the second oil passage hole 141, and the other part flows to the second bearing 82, so as to ensure the cooling oil The fluid can quickly flow toward the second installation cavity 50 , and can also ensure that the cooling oil cools and lubricates the second bearing 82 . Of course, in other embodiments, the second oil passage hole 141 may not be provided.
在一实施例中,离合组件30还包括设于第一安装腔40的限位挡板34和复位弹簧35,限位挡板34设于第一传动轴10,并位于离合活塞31背离活塞腔22的一侧,复位弹簧35弹性抵接于离合活塞31和限位挡板34之间。具体而言,第一传动轴10上设有第二限位卡环,限位挡板34套设于第一传动轴10,第二限位卡环抵接于限位挡板34背离离合活塞31的一侧,从而限制限位挡板34朝远离活塞腔22的方向运动。复位弹簧35被配置为在活塞腔22中的液压流体排出后,将离合活塞31抵接至活塞腔22内,以使离合活塞31松开第一连接片32和第二连接片33。当然,在其它实施例中,也可以通过螺钉或销钉将限位挡板34固定在第二传动轴20。In one embodiment, the clutch assembly 30 further includes a limit baffle 34 and a return spring 35 disposed in the first installation cavity 40 . The limit baffle 34 is disposed on the first transmission shaft 10 and is located at the clutch piston 31 away from the piston cavity. On one side of 22 , the return spring 35 elastically abuts between the clutch piston 31 and the limit baffle 34 . Specifically, the first drive shaft 10 is provided with a second limit snap ring, the limit baffle 34 is sleeved on the first drive shaft 10 , and the second limit snap ring abuts against the limit baffle 34 and away from the clutch piston 31 , thereby restricting the movement of the limiting baffle 34 in the direction away from the piston cavity 22 . The return spring 35 is configured to abut the clutch piston 31 into the piston chamber 22 after the hydraulic fluid in the piston chamber 22 is discharged, so that the clutch piston 31 releases the first connecting piece 32 and the second connecting piece 33 . Of course, in other embodiments, the limiting baffle 34 can also be fixed to the second transmission shaft 20 by screws or pins.
在一实施例中,离合组件30包括多个复位弹簧35,多个复位弹簧35在第二传动轴20的周向间隔分布,且每一复位弹簧35均弹性抵接于离合活塞31和限位挡板34之间。如此能够保证离合活塞31受力均匀,且复位弹簧35较多时,即使其中一个复位弹簧35出现故障,也可以通过其余弹性正常工作,提升了离合组件30的可靠性。当然,在其它实施例中,复位弹簧35也可以套设于第二传动轴20上。In one embodiment, the clutch assembly 30 includes a plurality of return springs 35, the plurality of return springs 35 are distributed at intervals in the circumferential direction of the second transmission shaft 20, and each return spring 35 elastically abuts against the clutch piston 31 and the limiter between the baffles 34 . In this way, the clutch piston 31 can be uniformly stressed, and when there are many return springs 35 , even if one of the return springs 35 fails, the rest of the return springs can work normally through the remaining elasticity, thereby improving the reliability of the clutch assembly 30 . Of course, in other embodiments, the return spring 35 can also be sleeved on the second transmission shaft 20 .
在一实施例中,限位挡板34将第一安装腔40分隔形成第一腔体41和第二腔体42,限位挡板34和离合活塞31之间的部分形成第一腔体41,第二腔体42与第二安装腔50连通,限位挡板34设有第三过油孔341,第三过油孔341连通第一腔体41和第二腔体42。即限位挡板34安装于第一安装腔40内时,第一安装腔40位于限位挡板34和离合活塞31之间的部分形成第一腔体41,第一安装腔40的另一部分形成第二腔体42。通过设置第二过油孔141,可以使得冷却油液能够在第一腔体41和第二腔体42流动,从而可以使得冷却油液既能从第二腔体42流向第二安装腔50对第一连接片32和第二连接片33进行冷却,也能使得冷却油液进入第一腔体41对复位弹簧35进行冷却和润滑。In one embodiment, the limit baffle 34 separates the first installation cavity 40 to form a first cavity 41 and a second cavity 42 , and the part between the limit baffle 34 and the clutch piston 31 forms the first cavity 41 , the second cavity 42 communicates with the second installation cavity 50 , the limiting baffle 34 is provided with a third oil passage hole 341 , and the third oil passage hole 341 communicates with the first cavity 41 and the second cavity 42 . That is, when the limit baffle 34 is installed in the first installation cavity 40 , the part of the first installation cavity 40 between the limit baffle 34 and the clutch piston 31 forms the first cavity 41 , and the other part of the first installation cavity 40 forms the first cavity 41 . A second cavity 42 is formed. By arranging the second oil passage hole 141 , the cooling oil can flow in the first cavity 41 and the second cavity 42 , so that the cooling oil can flow from the second cavity 42 to the second installation cavity 50 pair The cooling of the first connecting piece 32 and the second connecting piece 33 also enables the cooling oil to enter the first cavity 41 to cool and lubricate the return spring 35 .
在一实施例中,冷却油路60包括第一油道61和第三油道62,第一油道61沿第二传动轴20的轴向延伸,第三油道62沿第二传动轴20的径向延伸,以连通第一油道61和第一腔体41。即第三油道62连通第一腔体41的一端位于限位挡板34和离合活塞31之间,如此可以使得冷却油液从第一油道61流入后,经过第三油道62流入第一腔体41中,在通过第三过油孔341流向第二腔体42和第二安装腔50。由于第二安装腔50位于第一腔体41的外周,如此先将冷却油液导向第一腔体41时,在第二传动轴20旋转时的离心力作用下,冷却油液能够朝第二安装腔50飞溅流动,从而可以保证冷却油液既能流向第一腔体41,也能流向第二安装腔50,保证离合装置整体冷却效果。在第一油道61贯穿第二传动轴20朝向第一传动轴10的端部的实施例中,第二油道83与第二腔体42连通。即在其它实施例中,也可以不设置第三油道62。另外,在其它实施例中,也可以在第二传动轴20上设置连通第二腔体42的第四油道。In one embodiment, the cooling oil passage 60 includes a first oil passage 61 and a third oil passage 62 , the first oil passage 61 extends along the axial direction of the second transmission shaft 20 , and the third oil passage 62 extends along the second transmission shaft 20 The radial direction extends to communicate with the first oil passage 61 and the first cavity 41 . That is, the end of the third oil passage 62 that communicates with the first cavity 41 is located between the limit baffle 34 and the clutch piston 31, so that the cooling oil can flow into the first oil passage 61 through the third oil passage 62 into the second oil passage 62. In the first cavity 41 , the oil flows to the second cavity 42 and the second installation cavity 50 through the third oil passage hole 341 . Since the second installation cavity 50 is located on the outer circumference of the first cavity 41 , when the cooling oil is first guided to the first cavity 41 , the cooling oil can be installed toward the second transmission shaft 20 under the action of centrifugal force when the second transmission shaft 20 rotates. The cavity 50 splashes and flows, thereby ensuring that the cooling oil can flow not only to the first cavity 41 but also to the second installation cavity 50 to ensure the overall cooling effect of the clutch device. In the embodiment in which the first oil passage 61 penetrates the end of the second transmission shaft 20 toward the first transmission shaft 10 , the second oil passage 83 communicates with the second cavity 42 . That is, in other embodiments, the third oil passage 62 may not be provided. In addition, in other embodiments, a fourth oil passage communicating with the second cavity 42 may also be provided on the second transmission shaft 20 .
在一实施例中,冷却油路60还包括进油孔和环形油槽,环形油槽设于第二传动轴20的外周,并呈沿第二传动轴20的周向延伸的环状,进油孔连通环形油槽和第一油道61。环形油槽在第二传动轴20的轴向两侧各设有一个密封槽,密封槽呈沿第二传动轴20的周向延伸的环状,每一密封槽内均设有密封圈,以在将第二传动轴20安装于汽车内时,使得环形油槽与其它结构上的油路连通,而密封圈被配置为密封第二传动轴20与其它结构之间的间隙。In one embodiment, the cooling oil passage 60 further includes an oil inlet hole and an annular oil groove. The annular oil groove is provided on the outer circumference of the second transmission shaft 20 and is annular extending along the circumferential direction of the second transmission shaft 20. The annular oil groove and the first oil passage 61 are communicated. The annular oil groove is provided with a sealing groove on both sides of the second transmission shaft 20 in the axial direction. The sealing groove is annular extending along the circumferential direction of the second transmission shaft 20. When the second transmission shaft 20 is installed in the automobile, the annular oil groove is communicated with the oil passages on other structures, and the sealing ring is configured to seal the gap between the second transmission shaft 20 and other structures.
本申请还提出一种汽车,该汽车包括发动机、变速箱和离合装置,该离合装置的具体结构参照上述实施例,由于本汽车采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有功能,在此不再一一赘述。其中,离合装置的第一传动轴10和第二传动轴20中的一者与发动机的输出端连接,另一者与变速箱的输入端连接。本实施例中,第一传动轴10与发动机的输出端连接,第二传动轴20与变速箱的输入端连接。具体而言,第二传动轴20通过第一传动齿轮21与变速箱的输入端的齿轮啮合,以实现第二传动轴20与变速箱的输入端的连接。The application also proposes an automobile, which includes an engine, a gearbox and a clutch device. The specific structure of the clutch device refers to the above-mentioned embodiments. Since the automobile adopts all the technical solutions of all the above-mentioned embodiments, it has at least the above-mentioned embodiments. All the functions brought by the technical solution will not be repeated here. Wherein, one of the first transmission shaft 10 and the second transmission shaft 20 of the clutch device is connected to the output end of the engine, and the other is connected to the input end of the gearbox. In this embodiment, the first transmission shaft 10 is connected to the output end of the engine, and the second transmission shaft 20 is connected to the input end of the gearbox. Specifically, the second transmission shaft 20 is engaged with the gear of the input end of the gearbox through the first transmission gear 21 to realize the connection between the second transmission shaft 20 and the input end of the gearbox.
在一实施例中,汽车还包括驱动电机和发电机,发电机的输入端与离合装置的第二传动齿轮12连接,驱动电机与离合装置的第一传动齿轮21连接。即本实施例中,汽车为混合动力汽车,汽车还包括动力电池,驱动电机和发电机均匀动力电池电连接,如此当汽车采用发动机驱动时,通过使离合装置处于接合状态,从而可以通过第一传动轴10和第二传动轴20实现动力传输,此时,驱动电机可以通电启动,以与发动机一同驱动混合动力汽车;驱动电机也可以断电不启动,即仅通过发动机进行驱动。此时还可以通过第二传动齿轮12驱动发电机,从而可以通过发电机对混合动力汽车的动力电池进行充电。当混合动力汽车采用驱动电机驱动时,通过使得离合装置处于打开状态,从而通过驱动电机进行驱动工作。此时,发动机可以处于熄火状态,或者发动机也可以处于启动状态,以能够通过第二传动齿轮12和发电机对动力电池进行充电。In one embodiment, the vehicle further includes a drive motor and a generator, the input end of the generator is connected to the second transmission gear 12 of the clutch device, and the drive motor is connected to the first transmission gear 21 of the clutch device. That is, in this embodiment, the vehicle is a hybrid vehicle, and the vehicle also includes a power battery, and the driving motor and the generator are evenly connected to the power battery. In this way, when the vehicle is driven by the engine, the clutch device is in the engaged state, so that the first power battery can pass through the first The transmission shaft 10 and the second transmission shaft 20 realize power transmission. At this time, the drive motor can be powered on and started to drive the hybrid vehicle together with the engine; the drive motor can also be powered off without starting, that is, only driven by the engine. At this time, the generator can also be driven through the second transmission gear 12, so that the power battery of the hybrid vehicle can be charged through the generator. When the hybrid vehicle is driven by the driving motor, the driving work is performed by the driving motor by making the clutch device open. At this time, the engine may be in a flameout state, or the engine may be in a start state, so that the power battery can be charged through the second transmission gear 12 and the generator.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above descriptions are only optional embodiments of the present application and are not intended to limit the scope of the patent of the present application. Under the inventive concept of the present application, any equivalent structural transformations made by using the contents of the description and drawings of the present application, or direct/indirect Applications in other related technical fields are included in the scope of patent protection of this application.

Claims (16)

  1. 一种离合装置,包括:A clutch device, comprising:
    第一传动轴,所述第一传动轴的外侧设有离合内毂;a first transmission shaft, the outer side of the first transmission shaft is provided with a clutch inner hub;
    第二传动轴,与所述第一传动轴同轴设置,且所述第一传动轴和所述第二传动轴相互独立转动,所述第二传动轴外侧设有第一传动齿轮,所述第一传动齿轮朝向所述第一传动轴所在的一侧设有活塞腔和离合外毂,所述离合外毂环设于所述活塞腔的外周;以及The second transmission shaft is arranged coaxially with the first transmission shaft, and the first transmission shaft and the second transmission shaft rotate independently of each other. A first transmission gear is provided on the outside of the second transmission shaft. The side of the first transmission gear facing the first transmission shaft is provided with a piston cavity and a clutch outer hub, and the clutch outer hub ring is arranged on the outer circumference of the piston cavity; and
    离合组件,包括离合活塞、至少一个第一连接片和至少一个第二连接片,所述第一连接片和所述第二连接片在所述第一传动轴的轴向排布,且均设于所述离合内毂和所述离合外毂之间,所述第一连接片与所述离合内毂连接,且在所述第一传动轴的轴向上相对所述离合内毂可运动,所述第二连接片与所述离合外毂连接,且在所述第二传动轴的轴向上相对所述离合外毂可运动,所述离合活塞安装于所述活塞腔,并位于所述第一连接片和所述第二连接片朝向所述第一传动齿轮的一侧,所述离合活塞被配置为压紧或松开所述第一连接片和所述第二连接片。The clutch assembly includes a clutch piston, at least one first connecting piece and at least one second connecting piece, the first connecting piece and the second connecting piece are arranged in the axial direction of the first transmission shaft, and both are provided with Between the clutch inner hub and the clutch outer hub, the first connecting piece is connected to the clutch inner hub, and is movable relative to the clutch inner hub in the axial direction of the first transmission shaft, The second connecting piece is connected with the outer clutch hub, and is movable relative to the outer clutch hub in the axial direction of the second transmission shaft. The clutch piston is installed in the piston cavity and located in the outer clutch hub. The first connecting piece and the second connecting piece face one side of the first transmission gear, and the clutch piston is configured to press or release the first connecting piece and the second connecting piece.
  2. 如权利要求1所述的离合装置,其中,所述第一传动齿轮与所述第二传动轴为一体成型;或者,所述第一传动齿轮与所述第二传动轴分体设置,所述第一传动齿轮固定于所述第二传动轴。The clutch device according to claim 1, wherein the first transmission gear and the second transmission shaft are integrally formed; or, the first transmission gear and the second transmission shaft are provided separately, and the The first transmission gear is fixed on the second transmission shaft.
  3. 如权利要求1所述的离合装置,其中,所述离合外毂与所述第一传动齿轮焊接。The clutch device of claim 1, wherein the clutch outer hub is welded with the first transmission gear.
  4. 如权利要求1所述的离合装置,其中,所述第一传动轴上设有第二传动齿轮,所述离合内毂设于所述第二传动齿轮朝向所述第一传动齿轮的一侧,并与所述第二传动轴间隔设置。The clutch device according to claim 1, wherein a second transmission gear is arranged on the first transmission shaft, and the clutch inner hub is arranged on a side of the second transmission gear facing the first transmission gear, and is spaced from the second transmission shaft.
  5. 如权利要求4所述的离合装置,其中,所述离合内毂和所述第二传动齿轮为一体成型;和/或,所述第二传动齿轮与所述第一传动轴为一体成型。The clutch device according to claim 4, wherein the inner clutch hub and the second transmission gear are integrally formed; and/or the second transmission gear and the first transmission shaft are integrally formed.
  6. 如权利要求1所述的离合装置,其中,所述第一传动轴和所述第二传动轴中一者设有安装孔,另一者转动安装于所述安装孔内。The clutch device according to claim 1, wherein one of the first transmission shaft and the second transmission shaft is provided with an installation hole, and the other is rotatably installed in the installation hole.
  7. 如权利要求1至6中任意一项所述的离合装置,其中,所述离合内毂、所述离合活塞和所述第二传动轴共同围合形成第一安装腔,所述离合外毂和所述离合内毂围合形成第二安装腔,所述第一安装腔与所述第二安装腔连通,所述第二传动轴设有冷却油路,所述冷却油路连通所述第一安装腔。The clutch device according to any one of claims 1 to 6, wherein the inner clutch hub, the clutch piston and the second transmission shaft are jointly enclosed to form a first installation cavity, and the outer clutch hub and The clutch inner hub is enclosed to form a second installation cavity, the first installation cavity communicates with the second installation cavity, the second transmission shaft is provided with a cooling oil circuit, and the cooling oil circuit communicates with the first installation cavity. mounting cavity.
  8. 如权利要求7所述的离合装置,其中,所述离合内毂设有第一过油孔,所述第一过油孔贯穿所述离合内毂的内侧面和外侧面,以连通所述第一安装腔和所述第二安装腔;和/或,所述离合外毂设有出油孔,所述出油孔连通所述第二安装腔。The clutch device according to claim 7, wherein the clutch inner hub is provided with a first oil passage hole, and the first oil passage hole penetrates the inner side surface and the outer side surface of the clutch inner hub to communicate with the first oil passage. an installation cavity and the second installation cavity; and/or, the clutch outer hub is provided with an oil outlet hole, and the oil outlet hole communicates with the second installation cavity.
  9. 如权利要求7所述的离合装置,其中,所述冷却油路包括第一油道,所述第一油道贯穿所述第二传动轴朝向所述第一传动轴的端部,所述第一传动轴和所述第二传动轴之间的间隙形成第二油道,所述第二油道连通所述第一安装腔和所述第一油道。The clutch device of claim 7, wherein the cooling oil passage comprises a first oil passage, the first oil passage penetrates an end of the second transmission shaft toward the first transmission shaft, the first oil passage A gap between a transmission shaft and the second transmission shaft forms a second oil passage, and the second oil passage communicates with the first installation cavity and the first oil passage.
  10. 如权利要求9所述的离合装置,其中,所述第一传动轴的外部还设有支撑部,所述支撑部朝所述第一传动齿轮所在的方向延伸,所述支撑部位于所述离合内毂的内侧,所述支撑部与所述第二传动轴之间设有第一轴承。The clutch device according to claim 9, wherein a support portion is further provided on the outside of the first transmission shaft, the support portion extends in the direction of the first transmission gear, and the support portion is located in the clutch. On the inner side of the inner hub, a first bearing is provided between the support portion and the second transmission shaft.
  11. 如权利要求10所述的离合装置,其中,所述支撑部间隔设于所述离合内毂的内侧,所述支撑部设有第二过油孔,所述第二过油孔位于所述第一轴承背离所述第一传动齿轮的一侧,并连通所述第一安装腔和所述第二油道。The clutch device according to claim 10, wherein the support portion is spaced on the inner side of the clutch inner hub, the support portion is provided with a second oil passage hole, and the second oil passage hole is located in the second oil passage hole. A bearing faces away from the side of the first transmission gear and communicates with the first installation cavity and the second oil passage.
  12. 如权利要求7所述的离合装置,其中,所述离合组件还包括设于所述第一安装腔的限位挡板和复位弹簧,所述限位挡板设于所述第一传动轴,并位于所述离合活塞背离所述活塞腔的一侧,所述复位弹簧弹性抵接于所述离合活塞和所述限位挡板之间。The clutch device according to claim 7, wherein the clutch assembly further comprises a limit baffle and a return spring arranged in the first installation cavity, the limit baffle is arranged on the first transmission shaft, and is located on the side of the clutch piston away from the piston cavity, and the return spring elastically abuts between the clutch piston and the limit baffle.
  13. 如权利要求12所述的离合装置,其中,所述限位挡板将所述第一安装腔分隔形成第一腔体和第二腔体,所述限位挡板和所述离合活塞之间的部分形成所述第一腔体,所述第二腔体与所述第二安装腔连通,所述限位挡板设有第三过油孔,所述第三过油孔连通所述第一腔体和所述第二腔体。The clutch device according to claim 12, wherein the limit baffle partitions the first installation cavity to form a first cavity and a second cavity, and a space between the limit baffle and the clutch piston The first cavity is formed by the part of the first cavity, the second cavity is communicated with the second installation cavity, the limit baffle is provided with a third oil passage hole, and the third oil passage hole communicates with the third a cavity and the second cavity.
  14. 如权利要求13所述的离合装置,其中,所述冷却油路包括第一油道和第三油道,所述第一油道沿所述第二传动轴的轴向延伸,所述第三油道沿所述第二传动轴的径向延伸,以连通所述第一油道和所述第一腔体。The clutch device of claim 13, wherein the cooling oil passage includes a first oil passage and a third oil passage, the first oil passage extending in an axial direction of the second transmission shaft, and the third oil passage An oil passage extends along the radial direction of the second transmission shaft to communicate with the first oil passage and the first cavity.
  15. 一种汽车,包括发动机、变速箱以及如权利要求1至14中任意一项所述的离合装置,所述离合装置的第一传动轴和第二传动轴中的一者与所述发动机的输出端连接,另一者与所述变速箱的输入端连接。An automobile, comprising an engine, a gearbox, and a clutch device according to any one of claims 1 to 14, wherein one of the first transmission shaft and the second transmission shaft of the clutch device is connected to the output of the engine One end is connected, and the other is connected to the input end of the gearbox.
  16. 如权利要求15所述的汽车,其中,所述汽车还包括驱动电机和发电机,所述发电机的输入端与所述离合装置的第二传动齿轮连接,所述驱动电机与所述离合装置的第一传动齿轮连接。The automobile of claim 15, wherein the automobile further comprises a drive motor and a generator, the input end of the generator is connected with the second transmission gear of the clutch device, and the drive motor is connected to the clutch device The first transmission gear is connected.
PCT/CN2021/133623 2021-04-27 2021-11-26 Clutch device and vehicle WO2022227552A1 (en)

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Publication number Priority date Publication date Assignee Title
CN113085540A (en) * 2021-04-27 2021-07-09 浙江吉利控股集团有限公司 Clutch device and automobile

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CN113085540A (en) * 2021-04-27 2021-07-09 浙江吉利控股集团有限公司 Clutch device and automobile
CN214564622U (en) * 2021-04-27 2021-11-02 浙江吉利控股集团有限公司 Clutch device and automobile

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CN102384248A (en) * 2011-10-21 2012-03-21 盛瑞传动股份有限公司 Gear assembly for automatic transmission case
CN103089844A (en) * 2013-02-17 2013-05-08 广西柳工机械股份有限公司 Electronic control overrunning clutch
JP2014214857A (en) * 2013-04-30 2014-11-17 アイシン・エィ・ダブリュ株式会社 Change gear
CN206221536U (en) * 2016-11-01 2017-06-06 广西柳工机械股份有限公司 Planetary transmission top gear clutch
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CN214564622U (en) * 2021-04-27 2021-11-02 浙江吉利控股集团有限公司 Clutch device and automobile

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