WO2022227271A1 - 一种具有五边形截面的扭矩管及光伏支架 - Google Patents

一种具有五边形截面的扭矩管及光伏支架 Download PDF

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Publication number
WO2022227271A1
WO2022227271A1 PCT/CN2021/104133 CN2021104133W WO2022227271A1 WO 2022227271 A1 WO2022227271 A1 WO 2022227271A1 CN 2021104133 W CN2021104133 W CN 2021104133W WO 2022227271 A1 WO2022227271 A1 WO 2022227271A1
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WO
WIPO (PCT)
Prior art keywords
torque tube
section
tube
pentagonal cross
bearing
Prior art date
Application number
PCT/CN2021/104133
Other languages
English (en)
French (fr)
Inventor
希梅内斯埃蒙斯 艾德里安 内曼
王士涛
杨颖�
陈井强
谢宇沛
Original Assignee
江苏中信博新能源科技股份有限公司
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Application filed by 江苏中信博新能源科技股份有限公司 filed Critical 江苏中信博新能源科技股份有限公司
Priority to DE212021000322.2U priority Critical patent/DE212021000322U1/de
Priority to US18/268,606 priority patent/US20240113652A1/en
Publication of WO2022227271A1 publication Critical patent/WO2022227271A1/zh
Priority to AU2022100162A priority patent/AU2022100162A4/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S30/40Arrangements for moving or orienting solar heat collector modules for rotary movement
    • F24S30/42Arrangements for moving or orienting solar heat collector modules for rotary movement with only one rotation axis
    • F24S30/425Horizontal axis
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • H02S20/32Supporting structures being movable or adjustable, e.g. for angle adjustment specially adapted for solar tracking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/801Special profiles having hollow parts with closed cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S2030/10Special components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S2030/10Special components
    • F24S2030/15Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the utility model relates to the technical field of photovoltaic brackets, in particular to a torque tube with a pentagonal section and a photovoltaic bracket.
  • Photovoltaic power generation has become a trend and is widely used in various places.
  • Photovoltaic power generation is based on the principle of photovoltaic effect, which directly converts sunlight energy into electrical energy. Regardless of whether it is used independently or connected to the grid, the photovoltaic power generation system is mainly composed of photovoltaic modules, controllers and inverters.
  • a photovoltaic bracket has been developed, and the photovoltaic modules are installed on the main beam. , the main beam drives the photovoltaic modules to rotate with the movement of the sun.
  • Torque tubes are generally used for the main beam.
  • the torque tubes on the market are mostly D-shaped tubes, round tubes, square tubes, etc.
  • material cost and strength and bending resistance are long-standing topics and improvement directions.
  • it is necessary to design a new section of torque Tube in the case of ensuring strength, bending resistance, and material cost, more cross-section options are given.
  • the utility model provides a torque tube and a photovoltaic bracket with a pentagon cross-section.
  • a single problem in the case of ensuring strength, bending resistance, and material cost, gives more sections to choose from.
  • a torsion tube with a pentagonal cross-section used as a rotating main beam comprising: a pipe fitting body and a cavity provided in the pipe fitting body;
  • the longitudinal section of the pipe fitting body is a convex pentagon, which includes a first side, a second side, a third side, a fourth side and a fifth side connected end to end in the circumferential direction to form a closed structure;
  • the main body of the pipe fitting takes the mid-perpendicular line of the third side as an axis-symmetric structure, the second side and the fourth side are symmetrically arranged, the first side and the fifth side are arranged symmetrically, and the first side is arranged symmetrically with the fifth side.
  • the second side and the fourth side are respectively connected perpendicularly to the third side.
  • the third side of the torque tube is used as the installation reference plane, which is used for positioning the photovoltaic modules when installing the photovoltaic modules, which is helpful for the installer to install multiple photovoltaic modules on the same plane; wherein, the second The side and the fourth side are respectively set perpendicular to the third side.
  • the second side and the fourth side, the first side and the fifth side are respectively symmetrical along the mid-perpendicular line of the third side, that is, the torque tube is perpendicular to the mid-perpendicular line along the third side.
  • the inner angle formed by the first side and the second side is 110°-120°.
  • the lengths of the second side, the third side and the fourth side are equal.
  • first side and the second side, the second side and the third side, the third side and the fourth side, the fourth side and the fifth side are all rounded;
  • the rounding radii of the second side and the third side are equal to the rounding radii of the third side and the fourth side;
  • the rounding radii of the first side and the second side are equal to the rounding radii of the fourth side and the fifth side, and are equal to the rounding radii of the fifth side and the first side The round radius of the edge.
  • the torque tube is a center symmetrical structure, which is easy to process, stable in structure and beautiful in appearance.
  • the rounding radii of the second side and the third side are larger than the rounding radii of the first side and the second side.
  • any position of the torque tube extending along the length direction of the pipe fitting body has a pentagonal cross-section.
  • any position extending along the length direction of the pipe fitting body has the same pentagonal section, and each side of the pentagonal section has the same thickness.
  • a photovoltaic support comprising:
  • Photovoltaic assemblies a plurality of the photovoltaic assemblies are arranged in sequence along the axis direction of the torque tube, and can rotate together with the torque tube.
  • the third side of the torque tube faces the photovoltaic assembly, and the photovoltaic assembly is mounted on the third side through a purlin.
  • the bearing assembly includes:
  • a bearing seat arranged on the mounting table, and a bearing hole is arranged on the bearing seat;
  • a bearing the bearing is provided with an installation hole, and the torque tube is adapted and installed in the installation hole.
  • the utility model has the beneficial effects of the torque tube with pentagonal cross-section and the photovoltaic support:
  • the third side of the torque tube is used as the installation reference plane, which is used to position the photovoltaic assembly when installing the photovoltaic assembly, which is helpful for the installer to install multiple photovoltaic assemblies on the same plane; wherein the second The side and the fourth side, the first side and the fifth side are respectively symmetrical along the mid-perpendicular line of the third side, that is, the torque tube is a symmetrical structure along the mid-perpendicular line of the third side.
  • the section of the tube is set to the above-mentioned pentagonal structure, which solves the problem of single section of the profile used as the main shaft of the tracking bracket on the market. Under the condition of ensuring strength, bending resistance, and material cost, more sections are provided for choose.
  • FIG. 1 is a schematic structural diagram of a torque tube according to an embodiment of the present invention.
  • FIG. 2 is a schematic cross-sectional view of a torque tube according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a photovoltaic support according to another embodiment of the present invention.
  • FIG. 4 is a partial structural schematic diagram of a photovoltaic support according to another embodiment of the present invention.
  • FIG. 5 is a partial structural schematic diagram of another embodiment of the photovoltaic support of the present invention from another perspective.
  • Torque tube 11. Fitting body, 12. Cavity, 111. First side, 112. Second side, 113. Third side, 114. Fourth side, 115. Fifth side, 2. Column, 3 .Bearing assembly, 31. Mounting table, 32. Bearing seat, 33. Bearing, 331. Upper bearing, 332. Lower bearing, 333. Limit groove, 334. First mounting groove, 335. Second mounting groove, 4 . Photovoltaic modules.
  • directional indications (such as up, down, left, right, front and rear) are used to explain the structure and movement of the various components of the present invention are not absolute but relative. These descriptions are appropriate when the components are in the positions shown in the drawings. If the description of the positions of these components changes, the indications of these directions change accordingly.
  • this embodiment provides a torque tube 1 with a pentagonal cross-section, which is used as a rotating main beam, including: a pipe fitting body 11 and a pipe fitting body 11 disposed in the pipe fitting body 11 the cavity 12.
  • the longitudinal section of the pipe fitting body 11 is a convex pentagon, which includes a first side 111 , a second side 112 , a third side 113 , a fourth side 114 and a fifth side 115 connected end to end in the circumferential direction to form a closed Structure:
  • the main body 11 of the pipe fitting takes the mid-perpendicular line of the third side 113 as the axis-symmetric structure, the second side 112 and the fourth side 114 are symmetrically arranged, the first side 111 and the fifth side 115 are arranged symmetrically, the second side 112 and the fourth side 112 are arranged symmetrically.
  • the sides 114 are respectively vertically connected to the third sides 113 .
  • the inner angle formed by the first side 111 and the second side 112 is 110°-120°, and the inner angle formed by the first side 111 and the second side 112 may be 112°, 115°, 118°, etc.
  • the lengths of the second side 112 , the third side 113 and the fourth side 114 are equal.
  • the lengths of the first side 111 and the fifth side 115 are equal, and the lengths of the two are determined by the size of the interior angle formed by the first side 111 and the second side 112 .
  • the inner angle formed by the first side 111 and the second side 112 is 120°, and the lengths of the second side 112, the third side 113 and the fourth side 114 are all 160 mm, then the first side 111 and the fifth side 115 are The lengths are all 100mm.
  • the third side 113 of the torque tube 1 is used as the installation reference plane, which is used for positioning the photovoltaic modules when installing the photovoltaic modules, which helps the installer to install multiple photovoltaic modules on the same plane; wherein,
  • the second side 112 , the fourth side 114 , the first side 111 and the fifth side 115 are respectively symmetrical along the mid-perpendicular line of the third side 113 , that is, the torque tube 1 has a symmetrical structure along the mid-perpendicular line of the third side 113 .
  • the cross-section of the torque tube 1 By setting the cross-section of the torque tube 1 to the above-mentioned pentagonal structure, the problem of a single section of the profile used as the main shaft of the tracking bracket on the market is solved, and under the condition of ensuring strength, bending resistance, and material cost, it provides more Multiple sections to choose from.
  • the four sides 114 , the fourth side 114 and the fifth side 115 , and the fifth side 115 and the first side 111 are all rounded. All corners of the torque tube 1 are rounded, so that the main body 11 of the pipe fitting can transfer the force to the arc-shaped wall when twisting, effectively transmit the torque, and also optimize the internal stress of the torque tube 1 and enhance the fastness. ;
  • the transition section formed by the rounded corners can reduce the internal stress of the main body 11 of the pipe fitting at the connection and increase the structural stability.
  • the rounding radii of the second side 112 and the third side 113 are equal to the rounding radii of the third side 113 and the fourth side 114 ; and/or the rounding radii of the first side 111 and the second side 112
  • the radius is equal to the rounding radius of the fourth side 114 and the fifth side 115 , and is equal to the rounding radius of the fifth side 115 and the first side 111 .
  • the torque tube 1 of this structure is a center-symmetric structure, which is easy to process and has a stable structure, and the torque tube 1 of this structure has no outer edges, which is convenient for installation with the slewing bearing on the column.
  • the rounding radius of the second side 112 and the third side 113 is twice the rounding radius of the first side 111 and the second side 112 .
  • the rounding of the second side 112 and the third side 113 is equal to the rounding of the third side 113 and the fourth side 114, and its radius is 20mm;
  • the rounding of the first side 111 and the second side 112 is equal to the The rounded corners of the fourth side 114 and the fifth side 115 are equal to the rounded corners of the fifth side 115 and the first side 111 , and the radius thereof is 10 mm.
  • any position extending along the length direction of the pipe fitting main body 11 has the same pentagonal cross-section.
  • Each edge is of equal thickness.
  • the thickness of each side of the pentagonal section is 1.5mm-2.5mm, preferably 2mm.
  • the torque tube 1 can be made of galvanized steel alloy material, or carbon steel, composite fiber or plastic material is also feasible.
  • the torque tube 1 having a pentagonal cross-section further includes a welding seam extending along an outer surface parallel to the length direction of the pipe fitting body 11 .
  • the torque tube 1 of this structure can be formed by integrally bending four or five times and then welding.
  • the main body of the pipe fitting is integrally formed by a cold bending forming process.
  • the torque tube 1 integrally formed by the cold bending forming process can facilitate installation, save materials and strengthen the strength, improve the strength of the torque tube 1 itself, reduce the cost of installation, and can also meet the individual needs of users.
  • the outer diameter of the D-shaped tube is 133mm and the thickness is 3mm;
  • the side length of the square tube is 140mm, the length of the four sides is 2.3mm, and the radius of the four rounded corners is 30mm;
  • the five sides are 80mm, 145mm, 145mm, 145mm, and 80mm in sequence.
  • the thickness of the five sides of the torque tube 1 is 2mm.
  • the rounding of the second side 112 and the third side 113 is equal to the third side 113 and the fourth side 114.
  • the radius is 20mm; the rounding of the first side 111 and the second side 112 is equal to the rounding of the fourth side 114 and the fifth side 115 is equal to the rounding of the fifth side 115 and the first side 111 angle, the radius of which is 10mm.
  • the experimental data obtained are as follows:
  • the material cost of the D-shaped tube is a
  • the material cost of the square tube is 0.96a
  • the material cost of the pentagonal section torque tube is 0.94a.
  • the material cost of the pentagonal section torque tube is lower than that of the D-shaped tube and the square tube, and the torque tube of this section can reduce the cost investment.
  • the force required for the D-shaped tube to bend 0° (just when the bending occurs) is b
  • the force required for the square tube to bend 0° is 1.35b
  • the force required for the pentagon section torque tube to bend 0° is 1.94b .
  • the force required to bend 0° of the pentagon section torque tube is significantly higher than that of the D-shaped tube and the square tube, which means that the bending resistance of the torque tube of this section is significantly higher than that of the D-shaped tube and the square tube. square tube.
  • the force required for a D-shaped tube to bend 60° is c
  • the force required for a square tube to bend 60° is 1.23c
  • the force required for a pentagon-section torque tube to bend 60° is 1.51c.
  • the force required to bend 60° of the pentagonal section torque tube is significantly higher than that of the D-shaped tube and the square tube, which means that the bending resistance of the torque tube of this section is significantly higher than that of the D-shaped tube and the square tube. square tube.
  • the force required to bend the D-shaped tube torsional load is d
  • the force required to bend the square tube torsional load is 1.12d
  • the force required to bend the pentagonal section torsion tube is 1.21d.
  • the force required for torsional load-bearing and bending of the pentagonal section torque tube is significantly higher than that of the D-shaped tube and the square tube, indicating that the torsional bearing capacity of the torque tube of this section is significantly higher than that of the D-shaped tube.
  • the force required for the torsional deformation of the D-shaped tube is e
  • the force required for the torsional deformation of the square tube is 1.30e
  • the force required for the torsional deformation of the pentagonal section torque tube is 1.55e.
  • the force required for the torsional deformation of the pentagon section is significantly higher than that of the D-shaped tube and the square tube, which means that the torsional stiffness performance of the torque tube of this section is significantly higher than that of the D-shaped tube and the square tube.
  • Pentagonal section torque tubes have higher flexural resistance, torsional stiffness and torsional bearing capacity than D-section and square tubes, therefore, the material needed to perform the same tasks in pentagonal section torque tubes less.
  • the pentagonal section torque tube increases the bending resistance and saves the material cost, so as to achieve the purpose of cost reduction.
  • the cross-section structure is novel, and it is also convenient for large-scale production modeling; with the same Specifications
  • the connection of the spindle reducer saves materials, saves material costs, and has a simple structure and beautiful appearance.
  • this embodiment provides a photovoltaic support, comprising: a torque tube 1 , a plurality of uprights 2 arranged side by side at intervals, and a plurality of 4 photovoltaic modules.
  • the torque tube 1 includes: a pipe fitting body 11 and a cavity 12 disposed in the pipe fitting body 11 .
  • any position extending along the length direction of the pipe fitting main body 11 has a pentagon cross-section, and the pentagon cross-section is a convex pentagon, which includes a first side 111, a second side 112, a third side 113, a first side 111, a second side 112, a third side 113, a first side
  • the fourth side 114 and the fifth side 115; the third side 113 is used for installing photovoltaic modules, the second side 112 and the fourth side 114 are respectively arranged perpendicular to the third side 113, and the first side 111 and the second side 112 are formed.
  • the interior angle is equal to the interior angle formed by the fourth side 114 and the fifth side 115 .
  • each column 2 is provided with a bearing assembly 3 , and the torque tube 1 is adapted to be connected with the bearing assembly 3 , so that the torque tube 1 can rotate on the column 2 .
  • Several photovoltaic modules 4 are arranged in sequence along the axial direction of the torque tube 1 and can rotate together with the torque tube 1 .
  • the bearing assembly 3 includes: a mounting table 31 , a bearing seat 32 and a bearing 33 .
  • the mounting table 31 is of a U-shaped structure, and the top end of the upright column 2 is inserted into the notch of the U-shaped structure and fixed by bolts.
  • the bearing seat 32 is fixed on the mounting table 31 by bolts, and the bearing seat 32 is an annular structure, and a bearing hole is provided inside the bearing seat 32 .
  • the bearing 33 is a split structure, which includes an upper bearing 331 and a lower bearing 332 , and axial limiting grooves 333 are provided on the outer surfaces of the upper bearing 331 and the lower bearing 332 .
  • the lower end of the upper bearing 331 is provided with a first installation groove 334
  • the upper end of the lower bearing 332 is provided with a second installation groove 335
  • the first installation groove 334 and the second installation groove 335 together form an installation hole
  • the torque tube 1 is adapted to be installed in the inside the installation hole, so that the upper section of the second side 112, the third side 113, and the upper section of the fourth side 114 are respectively attached to the inner side wall of the first installation groove 334, and the lower section of the second side 112, the first side 111, the fifth side 111, the fifth side
  • the lower sections of the side 115 and the fourth side 114 are respectively attached to the inner side walls of the second installation groove 335 .
  • the bearing 33 is designed as a separate type, so that the bearing seat 32 does not need to be installed separately, and the upper bearing 331 and the lower bearing 332 only need to be put into the bearing seat 32 during installation, and the bearing seat 32
  • the upper end of the bearing seat 32 is clamped in the limiting groove 333 of the upper bearing 331, the lower end of the bearing seat 32 is clamped in the limiting groove 333 of the lower bearing 332, and then the torque tube 1 is inserted into the mounting hole to realize the torque
  • the installation of the pipe 1 simplifies the operation steps and improves the installation efficiency.
  • the bearing 33 can also be set as an integral structure, for example, the bearing 33 is rotatably installed in the bearing hole, the bearing 33 has a first connecting end and a second connecting end, and the bearing 33 also has Mounting hole for installing torque tube 1.
  • the first limiting member and the second limiting member are respectively located on two sides of the bearing seat 32 . side, so as to limit the relative position between the bearing 33 and the bearing seat 32, so as to realize the installation of the bearing 33 and the bearing seat 32.
  • other installation methods or installation structures can also be used, as long as the rotational connection of the torque tube 1 and the upright column 2 can be achieved, the installation methods or installation structures are all within the protection scope of the present invention.

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Abstract

本发明涉及光伏支架技术领域,公开了一种具有五边形截面的扭矩管及光伏支架,扭矩管包括:管件主体及设置在所述管件主体内的腔体;所述管件主体的长度方向的截面为凸五边形,其包括按圆周方向首尾连接的第一边、第二边、第三边、第四边和第五边,以形成封闭结构;所述管件主体以所述第三边的中垂线为轴对称结构,所述第二边与所述第四边对称设置,所述第一边与所述第五边对称设置,所述第二边和所述第四边分别与所述第三边垂直连接。本发明中,通过将扭矩管的截面设置为特殊五边形结构,解决了市面上作为跟踪支架主轴的型材截面单一的问题,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。

Description

一种具有五边形截面的扭矩管及光伏支架 技术领域
本实用新型涉及光伏支架技术领域,尤其涉及一种具有五边形截面的扭矩管及光伏支架。
背景技术
现有技术中,光伏发电成为一种趋势被广泛应用于各个场所,光伏发电是根据光生伏特效应原理,将太阳光能直接转化为电能。不论是独立使用还是并网发电,光伏发电系统主要由光伏组件、控制器和逆变器三大部分组成,为了确保光伏组件保持较高的发电效率,开发了光伏支架,光伏组件安装于主梁上,主梁带动光伏组件随着太阳的移动而转动。
主梁一般采用扭矩管,目前市场上的扭矩管多为D型管、圆管、方管等。但是对于光伏支架来说,材料成本和强度抗弯性是长久以来的话题与改进方向,在此基础上为了进一步节约材料成本以及增大部件的抗弯性,有必要设计一种新截面的扭矩管,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。
发明内容
为了解决上述技术问题,本实用新型提供了一种具有五边形截面的扭矩管及光伏支架,通过将扭矩管的截面设置为特殊五边形结构,解决了市面上作为跟踪支架主轴的型材截面单一的问题,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。
本实用新型提供的技术方案如下:
一种具有五边形截面的扭矩管,用作旋转主梁,包括:管件主体及设置在所述管件主体内的腔体;
所述管件主体的长度方向的截面为凸五边形,其包括按圆周方向首尾连接的第一边、第二边、第三边、第四边和第五边,以形成封闭结构;
所述管件主体以所述第三边的中垂线为轴对称结构,所述第二边与所述第四边对称设置,所述第一边与所述第五边对称设置,所述第二边和所述第四边分别与所述第三边垂直连接。
本技术方案中,将扭矩管的第三边作为安装基准面,用于在安装光伏组件时对光伏组件进行定位,有助于安装人员将多个光伏组件安装在同一平面上;其中,第二边与第四边分别与第三边垂直设置第二边和第四边、第一边和第五边分别沿第三边的中垂线对称,也即扭矩管为沿第三边的中垂线对称的结构;通过将扭矩管的截面设置为上述的五边形结构,解决了市面上作为跟踪支架主轴的型材截面单一的问题,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。
进一步优选地,所述第一边与所述第二边所形成的内角为110°-120°。
进一步优选地,所述第二边、所述第三边及所述第四边的长度相等。
进一步优选地,所述第一边与所述第二边、所述第二边与所述第三边、所述第三边与所述第四边、所述第四边与所述第五边、所述第五边与所述第一边的端点连接处均倒圆角;
所述第二边与所述第三边的倒圆角半径等于所述第三边与所述第四边的倒圆角半径;
和/或,所述第一边与所述第二边的倒圆角半径等于所述第四边与所述第五边的倒圆角半径,且等于所述第五边与所述第一边的倒圆角半径。
本技术方案中,将扭矩管的各个边角均倒圆角,使得管件主体在扭转 时能够将力转移到弧形壁上,有效地进行扭矩的传递,也能优化扭矩管的内部应力,增强牢度;倒圆角形成的过渡段能够降低管件主体在连接处的内部应力,增加结构稳定性。扭矩管为中心对称结构,易于加工,结构稳固,且美观。
进一步优选地,所述第二边与所述第三边的倒圆角半径大于所述第一边与所述第二边的倒圆角半径。
进一步优选地,所述扭矩管沿着所述管件主体的长度方向延伸的任意位置均具有五边形截面。
进一步优选地,沿着所述管件主体的长度方向延伸的任意位置均具有相同的所述五边形截面,所述五边形截面的每个边的厚度均相等。
本实用新型提供的另一技术方案如下:
一种光伏支架,包括:
立柱,若干个所述立柱沿直线间隔设置,且每个所述立柱的顶部设置有轴承组件;
上述中任意一项所述的具有五边形截面的扭矩管,所述扭矩管依次通过所述轴承组件可转动地设置于若干个所述立柱顶部;
光伏组件,若干个所述光伏组件沿所述扭矩管的轴线方向依次设置,并能够随所述扭矩管一起转动。
进一步优选地,所述扭矩管的所述第三边朝向所述光伏组件,所述光伏组件通过檩条安装于所述第三边上。
进一步优选地,所述轴承组件包括:
安装台,若干个螺栓贯穿所述安装台与所述立柱固定连接;
轴承座,设置在所述安装台上,所述轴承座上设有轴承孔;
轴承,所述轴承设有安装孔,所述扭矩管适配装设在所述安装孔内。
与现有技术相比,本实用新型的具有五边形截面的扭矩管及光伏支架有益效果在于:
本实用新型中,将扭矩管的第三边作为安装基准面,用于在安装光伏组件时对光伏组件进行定位,有助于安装人员将多个光伏组件安装在同一平面上;其中,第二边和第四边、第一边和第五边分别沿第三边的中垂线对称,也即扭矩管为沿第三边的中垂线对称的结构;通过实验数据对比得知,将扭矩管的截面设置为上述的五边形结构,解决了市面上作为跟踪支架主轴的型材截面单一的问题,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。
附图说明
下面将以明确易懂的方式,结合附图说明优选实施方式,对上述特性、技术特征、优点及其实现方式予以进一步说明。
图1是本实用新型一实施例扭矩管的结构示意图;
图2是本实用新型一实施例扭矩管的截面示意图;
图3是本实用新型另一实施例光伏支架的结构示意图;
图4是本实用新型另一实施例光伏支架的局部结构示意图;
图5是本实用新型另一实施例光伏支架另一视角的局部结构示意图。
附图标号说明:
1.扭矩管,11.管件主体,12.腔体,111.第一边,112.第二边,113.第三边,114.第四边,115.第五边,2.立柱,3.轴承组件,31.安装台,32.轴承座,33.轴承,331.上轴承,332.下轴承,333.限位凹槽,334.第一安装槽,335.第二安装槽,4.光伏组件。
具体实施方式
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本申请实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其他实施例中也可以实现本申请。在其他情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本申请的描述。
应当理解,当在本说明书和所附权利要求书中使用时,术语“包括”指示所述描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其他特征、整体、步骤、操作、元素、组件和/或集合的存在或添加。
为使图面简洁,各图中只示意性地表示出了与本实用新型相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。
还应当进一步理解,在本申请说明书和所附权利要求书中使用的术语“和/或”是指相关联列出的项中的一个或多个的任何组合以及所有可能组合,并且包括这些组合。
在附图所示的实施例中,方向的指示(诸如上、下、左、右、前和后)用以解释本实用新型的各种组件的结构和运动不是绝对的而是相对的。当这些组件处于附图所示的位置时,这些说明是合适的。如果这些组件的位置的说明发生改变时,则这些方向的指示也相应地改变。
另外,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对照附图说明本实用新型的具体实施方式。显而易见地,下面描述中的 附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。
作为一个具体实施例,如图1、图2所示,本实施例提供了一种具有五边形截面的扭矩管1,用作旋转主梁,包括:管件主体11及设置在管件主体11内的腔体12。管件主体11的长度方向的截面为凸五边形,其包括按圆周方向首尾连接的第一边111、第二边112、第三边113、第四边114和第五边115,以形成封闭结构;管件主体11以第三边113的中垂线为轴对称结构,第二边112与第四边114对称设置,第一边111与第五边115对称设置,第二边112和第四边114分别与第三边113垂直连接。
进一步地,第一边111与第二边112所形成的内角为110°-120°,第一边111与第二边112所形成的内角可以为112°、115°、118°等。第二边112、第三边113及第四边114的长度相等。而第一边111与第五边115的长度相等,其二者的长度由第一边111与第二边112所形成的内角的大小来确定。例如:第一边111与第二边112所形成的内角为120°,第二边112、第三边113及第四边114的长度均为160mm,则第一边111和第五边115的长度均为100mm。
本实施例中,将扭矩管1的第三边113作为安装基准面,用于在安装光伏组件时对光伏组件进行定位,有助于安装人员将多个光伏组件安装在同一平面上;其中,第二边112和第四边114、第一边111和第五边115分别沿第三边113的中垂线对称,也即扭矩管1为沿第三边113的中垂线对称的结构。通过将扭矩管1的截面设置为上述的五边形结构,解决了市面上作为跟踪支架主轴的型材截面单一的问题,在保证强度,抗弯性,以及材料成本的情况下,给出了更多的截面供选择。
在另一实施例中,如图1、图2所示,在上述实施例的基础上,第一 边111与第二边112、第二边112与第三边113、第三边113与第四边114、第四边114与第五边115、第五边115与第一边111均倒圆角。将扭矩管1的各个边角均倒圆角,使得管件主体11在扭转时能够将力转移到弧形壁上,有效地进行扭矩的传递,也能优化扭矩管1的内部应力,增强牢度;倒圆角形成的过渡段能够降低管件主体11在连接处的内部应力,增加结构稳定性。
优选地,第二边112与第三边113的倒圆角半径等于第三边113与第四边114的倒圆角半径;和/或,第一边111与第二边112的倒圆角半径等于第四边114与第五边115的倒圆角半径,且等于第五边115与第一边111的倒圆角半径。本结构的扭矩管1为中心对称结构,其易于加工,结构稳固,并且此结构的扭矩管1没有外棱,便于同立柱上的回转轴承进行安装。
进一步地,第二边112与第三边113的倒圆角半径为第一边111与第二边112的倒圆角半径的两倍。例如:第二边112与第三边113的倒圆角等于第三边113与第四边114的倒圆角,其半径为20mm;第一边111与第二边112的倒圆角等于第四边114与第五边115的倒圆角等于第五边115与第一边111的倒圆角,其半径为10mm。
在另一实施例中,如图1、图2所示,在上述实施例的基础上,沿着管件主体11的长度方向延伸的任意位置均具有相同的五边形截面,五边形截面的每个边的厚度均相等。五边形截面的每个边的厚度为1.5mm-2.5mm,优选为2mm。扭矩管1可以为镀锌钢合金材料制成,或碳素钢制成,复合纤维或塑料材料也是可行的。
进一步地,具有五边形截面的扭矩管1还包括:焊缝,焊缝沿着与管件主体11的长度方向平行的外表面延伸。此结构的扭矩管1可以通过一体折弯四次或五次后焊接而成。或者,管件主体经冷弯成型工艺一体成型。 采用冷弯成型工艺一体成型的扭矩管1,可以方便安装、节省材料和加强强度,提高了扭矩管1自身的强度,降低了安装所产生的费用,同时也可以满足用户的个性化需求。
以下以D型管作为基准,对正方形管和上述实施例中五边形截面的扭矩管进行实验对比。其中,D型管的外径为133mm,厚度为3mm;正方形管的边长为140mm,四个边长均为2.3mm,四个倒圆角的半径均为30mm;五边形截面扭矩管的五个边依次为80mm、145mm、145mm、145mm、80mm,扭矩管1五个边的厚度均为2mm,第二边112与第三边113的倒圆角等于第三边113与第四边114的倒圆角,其半径为20mm;第一边111与第二边112的倒圆角等于第四边114与第五边115的倒圆角等于第五边115与第一边111的倒圆角,其半径为10mm。得到的实验数据如下:
类型 壁厚(mm) 材料成本 弯曲0° 弯曲60° 扭转承载力 扭转刚度
D型管 3 1.00 1.00 1.00 1.00 1.00
正方形管 2.3 96% 135% 123% 112% 130%
五边形截面扭矩管 2 94% 194% 151% 121% 155%
由上表可知,若D型管的材料成本为a,则正方形管的材料成本为0.96a,五边形截面扭矩管的材料成本为0.94a。在保证其他性能不降低的情况下,五边形截面扭矩管的材料成本低于D型管和正方形管,本截面的扭矩管可降低成本投入。
若D型管弯曲0°(刚产生弯曲时)所需的力为b,则正方形管弯曲0°所需的力为1.35b,五边形截面扭矩管弯曲0°所需的力为1.94b。在保证成本投入不增加的情况下,五边形截面扭矩管弯曲0°所需的力明显高于D型管和正方形管,则说明本截面的扭矩管抗弯性能明显高于D型管和正方形管。
若D型管弯曲60°所需的力为c,则正方形管弯曲60°所需的力为1.23c,五边形截面扭矩管弯曲60°所需的力为1.51c。在保证成本投入 不增加的情况下,五边形截面扭矩管弯曲60°所需的力明显高于D型管和正方形管,则说明本截面的扭矩管抗弯性能明显高于D型管和正方形管。
若D型管扭转承重变弯所需的力为d,则正方形管扭转承重变弯所需的力为1.12d,五边形截面扭矩管扭转承重变弯所需的力为1.21d。在保证成本投入不增加的情况下,五边形截面扭矩管扭转承重变弯所需的力明显高于D型管和正方形管,则说明本截面的扭矩管抗扭转承载力性能明显高于D型管和正方形管。
若D型管扭转变形所需的力为e,则正方形管扭转变形所需的力为1.30e,五边形截面扭矩管扭转变形所需的力为1.55e。在保证成本投入不增加的情况下,五边形截面扭转变形所需的力明显高于D型管和正方形管,则说明本截面的扭矩管抗扭转刚度性能明显高于D型管和正方形管。
与D型管和正方形管相比,五边形截面扭矩管具有更高的抗弯性、抗扭刚度和抗扭承载力,因此,在五边形截面扭矩管中执行相同任务所需的材料更少。五边形截面扭矩管与D型管和正方形管相比,增加抗弯性的同时,节约材料成本,以此达到降本的目的,同时截面结构新颖,也便于大规模生产建模;与同规格主轴减速机连接更省材料,节约材料成本,结构简单,美观。
在另一实施例中,如图3至图5所示,在上述实施例的基础上,本实施例提供了一种光伏支架,包括:扭矩管1、若干个并排间隔设置的立柱2和若干个光伏组件4。其中,扭矩管1包括:管件主体11及设置在管件主体11内的腔体12。沿着管件主体11的长度方向延伸的任意位置均具有五边形截面,五边形截面为凸五边形,其包括依次连接的第一边111、第二边112、第三边113、第四边114和第五边115;第三边113用于装设光伏组件,第二边112与第四边114分别与第三边113垂直设置,第一边111与第二边112所形成的内角等于第四边114与第五边115所形成的 内角。每个立柱2的顶部设置有轴承组件3,扭矩管1与轴承组件3适配连接,使得扭矩管1能够在立柱2上转动。若干个光伏组件4沿扭矩管1的轴线方向依次设置,并能够随扭矩管1一起转动。
具体地,如图4、图5所示,轴承组件3包括:安装台31、轴承座32和轴承33。其中,安装台31为U型结构,立柱2的顶端插设在U型结构的槽口内,并通过螺栓固定。轴承座32通过螺栓固定在安装台31上,轴承座32为环形结构,其内部设有轴承孔。轴承33为分体式结构,其包括上轴承331与下轴承332,上轴承331与下轴承332的外圆表面上均设有轴向的限位凹槽333。上轴承331的下端设有第一安装槽334,下轴承332的上端设有第二安装槽335,第一安装槽334与第二安装槽335共同组成安装孔,扭矩管1适配装设在安装孔内,使得第二边112的上段、第三边113、第四边114的上段分别与第一安装槽334的内侧壁贴合,第二边112的下段、第一边111、第五边115、第四边114的下段分别与第二安装槽335的内侧壁贴合。
本实施例中,将轴承33设计为分体式,这样的设计能够使得轴承座32无需分体设置,安装时只需将上轴承331和下轴承332放入轴承座32中,并且使轴承座32的上端卡设在上轴承331的限位凹槽333中,轴承座32的下端卡设在下轴承332的限位凹槽333中,再将扭矩管1穿设在安装孔中,即可实现扭矩管1的安装,简化了操作步骤,提高了安装效率。
值得说明的是,本实施例中也可以将轴承33设置为一体式结构,例如将轴承33可转动地安装于轴承孔内,轴承33具有第一连接端和第二连接端,轴承33还具有安装孔,供安装扭矩管1。通过将第一限位件连接于轴承22的第一连接端,第二限位件连接于轴承33的第二连接端,第一限位件和第二限位件分别位于轴承座32的两侧,以对轴承33与轴承座32之间的相对位置进行限位,以此实现轴承33与轴承座32的安装。当 然还可以使用其他的安装方式或安装结构,只要能实现扭矩管1与立柱2的转动连接安装方式或安装结构均在本实用新型的保护范围内。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详细描述或记载的部分,可以参见其他实施例的相关描述。
应当说明的是,上述实施例均可根据需要自由组合。以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。

Claims (10)

  1. 一种具有五边形截面的扭矩管,用作旋转主梁,其特征在于,包括:管件主体及设置在所述管件主体内的腔体;
    所述管件主体的长度方向的截面为凸五边形,其包括按圆周方向首尾连接的第一边、第二边、第三边、第四边和第五边,以形成封闭结构;
    所述管件主体以所述第三边的中垂线为轴对称结构,所述第二边与所述第四边对称设置,所述第一边与所述第五边对称设置,所述第二边和所述第四边分别与所述第三边垂直连接。
  2. 根据权利要求1所述的具有五边形截面的扭矩管,其特征在于:
    所述第一边与所述第二边所形成的内角为110°-120°。
  3. 根据权利要求2所述的具有五边形截面的扭矩管,其特征在于:
    所述第二边、所述第三边及所述第四边的长度相等。
  4. 根据权利要求1所述的具有五边形截面的扭矩管,其特征在于:
    所述第一边与所述第二边、所述第二边与所述第三边、所述第三边与所述第四边、所述第四边与所述第五边、所述第五边与所述第一边的端点连接处均倒圆角;
    所述第二边与所述第三边的倒圆角半径等于所述第三边与所述第四边的倒圆角半径;
    和/或,所述第一边与所述第二边的倒圆角半径等于所述第四边与所述第五边的倒圆角半径,且等于所述第五边与所述第一边的倒圆角半径。
  5. 根据权利要求4所述的具有五边形截面的扭矩管,其特征在于:
    所述第二边与所述第三边的倒圆角半径大于所述第一边与所述第二边的倒圆角半径。
  6. 根据权利要求1所述的具有五边形截面的扭矩管,其特征在于,
    所述扭矩管沿着所述管件主体的长度方向延伸的任意位置均具有五边形截面。
  7. 根据权利要求6所述的具有五边形截面的扭矩管,其特征在于:
    沿着所述管件主体的长度方向延伸的任意位置均具有相同的所述五边形截面,所述五边形截面的每个边的厚度均相等。
  8. 一种光伏支架,其特征在于,包括:
    立柱,若干个所述立柱沿直线间隔设置,且每个所述立柱的顶部设置有轴承组件;
    权利要求1-7中任意一项所述的具有五边形截面的扭矩管,所述扭矩管依次通过所述轴承组件可转动地设置于若干个所述立柱顶部;
    光伏组件,若干个所述光伏组件沿所述扭矩管的轴线方向依次设置,并能够随所述扭矩管一起转动。
  9. 根据权利要求8所述的光伏支架,其特征在于:
    所述扭矩管的所述第三边朝向所述光伏组件,所述光伏组件通过檩条安装于所述第三边上。
  10. 根据权利要求9所述的光伏支架,其特征在于,所述轴承组件包括:
    安装台,若干个螺栓贯穿所述安装台与所述立柱固定连接;
    轴承座,设置在所述安装台上,所述轴承座上设有轴承孔;
    轴承,所述轴承设有安装孔,所述扭矩管适配装设在所述安装孔内。
PCT/CN2021/104133 2021-04-28 2021-07-02 一种具有五边形截面的扭矩管及光伏支架 WO2022227271A1 (zh)

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