WO2022227256A1 - High-strength pvc ceiling injection molding device - Google Patents

High-strength pvc ceiling injection molding device Download PDF

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Publication number
WO2022227256A1
WO2022227256A1 PCT/CN2021/102736 CN2021102736W WO2022227256A1 WO 2022227256 A1 WO2022227256 A1 WO 2022227256A1 CN 2021102736 W CN2021102736 W CN 2021102736W WO 2022227256 A1 WO2022227256 A1 WO 2022227256A1
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WIPO (PCT)
Prior art keywords
frame
fixedly connected
elastic
rod
injection molding
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PCT/CN2021/102736
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French (fr)
Chinese (zh)
Inventor
许惠良
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海宁欧派工贸有限公司
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Publication of WO2022227256A1 publication Critical patent/WO2022227256A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of PVC injection molding, in particular to a high-strength PVC ceiling injection molding equipment.
  • the raw materials are usually prepared by mixing and stirring manually in advance, and then poured into the corresponding mold, because the surface of the raw materials in the mold must be flattened and added according to actual needs.
  • the related preparations are mixed again, which will lead to the whole process of injection molding taking a long time, which will affect the processing rate.
  • the high-heat PVC raw materials will emit toxic gas into the air during preparation and cooling. Poor, the toxic substances in the toxic gas cannot be completely absorbed, which in turn leads to serious environmental pollution and damage to the body and mind of the staff.
  • the present invention provides a high-strength PVC ceiling injection molding equipment, which has the advantages of effectively improving the processing rate of raw material preparation, further reducing environmental pollution and physical and mental damage to staff, and solves the problem.
  • the processing rate of raw materials is slow, and the toxic gas generated by the raw materials causes serious environmental pollution and damages the physical and mental problems of the staff.
  • a high-strength PVC ceiling injection molding equipment including a setting mechanism
  • the shaping mechanism includes a magnetic frame
  • the inner cavity of the magnetic frame is slidably connected with a vibration component
  • the upper end of the vibration component is fixedly connected with a mold frame
  • the left and right ends of the vibration component are fixedly connected with elastic guide posts
  • the periphery of the elastic guide post is provided with a folding groove on one side close to the middle of the lower end of the mold frame.
  • a bevel gear ring the lower end of the mold frame is fixedly connected with a sliding pipe.
  • the inner wall of the swivel frame is fixedly connected with a guide pin extending into the folded groove, so that when the folded groove moves left and right for a certain displacement, the swivel frame can be driven to rotate continuously in one direction.
  • the sizing mechanism further includes an electromagnetic gear rod, a stirring bar is slidably connected to the top of the electromagnetic gear rod, an abutment spring is fixedly connected between the stirring rod and the electromagnetic gear rod, and the middle part of the inner cavity of the stirring rod slides A magnetic plate is connected, and a symmetrical hinge rod is movably connected between the magnetic plate and the inner wall of the stirring bar.
  • the electromagnetic gear rod and the slide pipe are rotatably connected, and the slide pipe and the bevel gear ring are also rotatably connected.
  • the electromagnetic gear rod and the bevel gear ring are meshed and connected, and the left and right sides of the top of the electromagnetic gear rod are
  • a torsion spring assembly extending to the magnetic plate is movably connected to the lower end of the hinge rod, and the stiffness coefficient of the torsion spring assembly is greater than that of the contact spring.
  • the purification mechanism includes an air pressure seat, the inner cavity of the air pressure seat is movably connected with a piston rod, and the left and right sides of the inner cavity of the housing are fixedly connected with a purification block, and the purification block
  • the front end of the purifying block is rotatably connected with a tooth valve, the side wall of the purification block is fixedly connected with a T-shaped telescopic rod, the outer periphery of the T-shaped telescopic rod is fixedly connected with a storage bag extending to the purification block, and the inner wall of the shell is purified
  • the upper part of the block is rotatably connected with a worm, the inner cavity of the housing is slidably connected with a ratchet frame that is sleeved on the worm, and one end of the ratchet frame away from the storage bag is rotatably connected with a collar, and the periphery of the worm slides A symmetrical elastic slider is connected,
  • one-way inlet and outlet valve pipes are respectively provided on the air pressure seat, and the one-way valve outlet pipe is fixedly connected with the inner cavity of the purification block, and the piston rod and the elastic guide post are fixedly connected, so that When the vibration component drives the elastic guide column to move left and right, it can push and pull the piston rod to move, and the ratchet frame and the tooth valve are meshed and connected, so that the tooth valve can be driven by the ratchet frame to open the channel of the purification block to connect to the outside world.
  • the size of the elastic adjustment frame is adapted to the size of the worm, and the two are meshed and connected.
  • the inner wall of the housing is fixedly connected with a limit column parallel to the T-shaped telescopic rod, so that the T-shaped telescopic rod pushes the elastic wedge column.
  • the elastic wedge post When moving and abutting against the limit post, the elastic wedge post can be squeezed and contracted, and the elastic adjustment frame can be automatically reset.
  • it also includes a casing, the bottom of the inner cavity of the casing is movably connected with a shaping mechanism, and the left and right sides of the inner cavity of the casing are movably connected with a purification mechanism.
  • the present invention provides a high-strength PVC ceiling injection molding equipment, which has the following beneficial effects:
  • the high-strength PVC ceiling injection molding equipment drives the raw materials in the mold frame to vibrate left and right through the synchronous operation of the vibration components on both sides, and the raw materials can be automatically flattened.
  • the bevel gear ring on the top then drives the electromagnetic gear rod to rotate the stirring bar. Under the action of the electromagnetic field, the electromagnetic gear rod repels the magnetic plate during the rotation. Therefore, the stirring rod drives the hinge rod to move up to the inside of the raw material, and the magnetic plate is repelled and moved up to drive the hinge.
  • the rod deforms and expands, fully contacting and stirring the raw materials, so that the components of the raw materials can reach the best mixing state. Since the flattening and stirring of the raw materials can be carried out at the same time, the processing speed of the raw material preparation can be effectively improved.
  • the high-strength PVC ceiling injection molding equipment drives the piston rod to move back and forth when the vibration component vibrates, and the air pressure seat then intermittently inhales and discharges the external air into the purification block, and the corresponding storage bag gradually expands and squeezes the T-shaped expansion and contraction.
  • the rod is elongated, and the elastic wedge column is pressed to drive the elastic adjustment frame to move along the worm gradually.
  • the elastic wedge column just moves to the limit column and is squeezed and contracted by it, and the corresponding elasticity
  • the adjustment frame automatically converts the pressure into elastic force for quick reset, and the corresponding worm rotates rapidly, so that the collar drives the ratchet frame to displace, so as to adjust the deflection of the tooth valve and open the passage for the purification block to communicate with the outside world.
  • the purified block takes sufficient time to purify, so that the content of toxic substances in the discharged air is minimized, thereby further reducing the pollution to the environment and the physical and mental damage to the staff.
  • Fig. 1 is the main sectional view of the present invention
  • Fig. 2 is the front sectional view of the connecting part such as vibration assembly of the present invention
  • Fig. 3 is the front sectional view of the connecting part such as slide pipe of the present invention.
  • FIG. 4 is a front sectional view of the connecting parts of the purification block and the like according to the present invention.
  • a high-strength PVC ceiling injection molding equipment includes a shaping mechanism 2, and the shaping mechanism 2 includes a magnetic frame 201, the inner cavity of the magnetic frame 201 is slidably connected with a vibration component 202, and the upper end of the vibration component 202 is fixedly connected with a In the mold frame 203, the left and right ends of the vibration assembly 202 are fixedly connected with elastic guide posts 204.
  • the periphery of the elastic guide posts 204 is provided with a folding groove 205 on the side near the middle of the lower end of the mold frame 203.
  • the side wall of the magnetic frame 201 is rotatably connected with a
  • the swivel frame 206 is sleeved on the folded slot 205, and the inner wall of the swivel frame 206 is fixedly connected with a guide pin extending into the folded slot 205, so that when the folded slot 205 moves left and right for a certain displacement, it can drive the swivel frame 206 to continuously rotate in one direction
  • the periphery of the swivel frame 206 is slidably sleeved with a bevel gear ring 207
  • the lower end of the mold frame 203 is fixedly connected with a slide pipe 208
  • the setting mechanism 2 also includes an electromagnetic gear rod 209, and the electromagnetic gear rod 209 and the slide pipe 208 are rotatably connected and connected to each other.
  • the sliding pipe 208 and the bevel gear ring 207 are also rotatably connected.
  • the electromagnetic gear rod 209 and the bevel gear ring 207 are meshed and connected.
  • the top left and right sides of the electromagnetic gear rod 209 are provided with movable grooves that are adapted to the stirring bar 210, thereby After the stirring bar 210 is repelled by the magnetic field, it can move up a fixed distance.
  • the electromagnetic toothed bar 209 is energized, the magnetic pole of the adjacent surface between the magnetic plates 212 is the same, and the two repel each other.
  • the top of the electromagnetic toothed bar 209 is slidably connected with the stirring bar.
  • an abutment spring 211 is fixedly connected between the stirring bar 210 and the electromagnetic gear rod 209, a magnetic plate 212 is slidably connected in the middle of the inner cavity of the stirring bar 210, and a symmetrical symmetrical
  • the hinge rod 213, the lower end of the hinge rod 213 is movably connected with a torsion spring assembly extending to the magnetic plate 212, the stiffness coefficient of the torsion spring assembly is greater than the stiffness coefficient of the contact spring 211, and the bevel gear ring 207 is movably sleeved on the On the rotating frame 206, and the electromagnetic gear rod 209 and the bevel gear ring 207 are meshed and connected, so that when the vibration component 202 vibrates, the raw material in the mold frame 203 can be flattened and the bevel gear ring 207 can continue to rotate.
  • the toothed bar 209 can repel the stirring bar 210 to move upward, and enables the hinged rod 213 to stir the raw materials.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a high-strength PVC ceiling injection molding equipment further includes a purification mechanism 3.
  • the purification mechanism 3 includes an air pressure seat 301.
  • the air pressure seat 301 is respectively provided with one-way inlet and outlet valve pipes, and the one-way valve
  • the valve outlet pipe and the inner cavity of the purification block 303 are fixedly connected, the inner cavity of the air pressure seat 301 is movably connected with a piston rod 302, and the piston rod 302 and the elastic guide post 204 are fixedly connected, so that the vibration assembly 202 drives the elastic guide post
  • the piston rod 302 can be pushed and pulled to move.
  • the left and right sides of the inner cavity of the housing 1 are fixedly connected with a purification block 303.
  • the front end of the purification block 303 is rotatably connected with a tooth valve 304.
  • the T-shaped telescopic rod 305, the inner wall of the housing 1 is fixedly connected with a limit column parallel to the T-shaped telescopic rod 305, so that when the T-shaped telescopic rod 305 pushes the elastic wedge column 313 to move and abut against the limit column, the elastic wedge column 313 can be squeezed and contracted to make the elastic adjustment frame 312 reset automatically
  • the outer periphery of the T-shaped telescopic rod 305 is fixedly connected with the storage bag 306 extending to the purification block 303
  • the inner wall of the housing 1 is rotatably connected to the top of the purification block 303 is a worm screw 307
  • the inner cavity of the housing 1 is slidably connected with a ratchet frame 308 sleeved on the worm 307
  • the ratchet frame 308 is meshed with the tooth valve 304, so
  • the size of the elastic adjustment frame 312 is adapted to the size of the worm 307, and The two are meshed and connected, and the lower end of the elastic adjustment frame 312 is fixedly connected with an elastic wedge column 313.
  • the air pressure seat 301 continuously collects the outside air and discharges it to the purification block 303, and makes the storage bag 306 expand and squeeze the T-shaped telescopic rod.
  • the elastic adjustment frame 312 can be quickly reset after the purification block 303 purifies the absorbed gas for a long enough time, so that the tooth valve 304 is deflected to open the passage communicating between the purification block 303 and the outside world , in order to discharge the fully purified gas.
  • a high-strength PVC ceiling injection molding equipment further includes a casing 1, and a shaping mechanism 2 is movably connected to the bottom of the inner cavity of the casing 1.
  • the shaping mechanism 2 includes a magnetic frame 201.
  • the inner cavity of the magnetic frame 201 A vibration assembly 202 is slidably connected, a mold frame 203 is fixedly connected to the upper end of the vibration assembly 202, and elastic guide posts 204 are fixedly connected to the left and right ends of the vibration assembly 202.
  • a folding slot 205 is opened, the side wall of the magnetic frame 201 is rotatably connected with a turning frame 206 sleeved on the folding slot 205, and the inner wall of the turning frame 206 is fixedly connected with a guide pin extending into the folding slot 205, so that the folding slot 205 When moving left and right for a certain displacement, it can drive the swivel frame 206 to continuously rotate in one direction.
  • the periphery of the swivel frame 206 is slidably sleeved with a bevel gear ring 207 , and the lower end of the die frame 203 is fixedly connected with a sliding tube 208 .
  • the setting mechanism 2 also includes an electromagnetic gear rod.
  • the electromagnetic toothed rod 209 and the sliding pipe 208 are rotationally connected, and the sliding pipe 208 and the bevel gear ring 207 are also rotationally connected.
  • the electromagnetic toothed rod 209 and the bevel toothed ring 207 are meshed and connected.
  • the sides are provided with movable grooves adapted to the stirring bar 210, so that after the stirring bar 210 is repelled by the magnetic field, it can move up a fixed distance.
  • the top of the electromagnetic toothed bar 209 is slidably connected with the stirring bar 210, the abutment spring 211 is fixedly connected between the stirring bar 210 and the electromagnetic toothed bar 209, and the magnetic plate 212 is slidably connected to the middle of the inner cavity of the stirring bar 210.
  • a symmetrical hinge rod 213 is movably connected between the plate 212 and the inner wall of the stirring bar 210 , the lower end of the hinge rod 213 is movably connected with a torsion spring assembly extending to the magnetic plate 212 , and the stiffness coefficient of the torsion spring assembly is greater than that of the contact spring 211
  • the bevel gear ring 207 then drives the electromagnetic toothed rod 209 to make the stirring bar 210 rotate. Under the action of the electromagnetic field, the electromagnetic toothed bar 209 repels the magnetic plate 212 during the rotation.
  • the stirring bar 210 drives the hinge rod 213 to move up to the inside of the raw material, and the magnetic plate 212 is repelled and moved up to drive the hinge rod 213 to deform and expand, fully contact with the raw material and stir it, so that the components of the raw material can reach the best mixing state. Processing rate for raw material preparation.
  • the left and right sides of the inner cavity of the housing 1 are movably connected with a purification mechanism 3 , and the purification mechanism 3 includes an air pressure seat 301 .
  • the air pressure seat 301 is respectively provided with one-way inlet and outlet valve pipes, and the one-way outlet valve pipe and the purification block 303
  • the inner cavity of the air pressure seat 301 is movably connected with the piston rod 302, and the piston rod 302 and the elastic guide post 204 are fixedly connected, so that when the vibration component 202 drives the elastic guide post 204 to move left and right, it can push and pull
  • the piston rod 302 moves, the left and right sides of the inner cavity of the housing 1 are fixedly connected with a purification block 303, the front end of the purification block 303 is rotatably connected with a tooth valve 304, and the side wall of the purification block 303 is fixedly connected with a T-shaped telescopic rod 305.
  • the inner wall of the body 1 is fixedly connected with a limit column parallel to the T-shaped telescopic rod 305, so that when the T-shaped telescopic rod 305 pushes the elastic wedge column 313 to move and abut against the limit column, the elastic wedge column 313 can be squeezed and contracted.
  • the elastic adjustment frame 312 is automatically reset, the outer periphery of the T-shaped telescopic rod 305 is fixedly connected with the storage bag 306 extending to the purification block 303, the inner wall of the housing 1 is rotatably connected to the top of the purification block 303.
  • the worm 307, the inside of the housing 1 The cavity is slidably connected with a ratchet frame 308 sleeved on the worm 307, and the ratchet frame 308 and the tooth valve 304 are meshed and connected, so that the tooth valve 304 can be driven by the ratchet frame 308 to open the channel of the purification block 303 to connect to the outside world,
  • One end of the ratchet frame 308 away from the storage bag 306 is rotatably connected with a collar 309, the periphery of the worm 307 is slidably connected with a symmetrical elastic slider 310, and a strut 311 is movably connected between the elastic slider 310 and the collar 309.
  • One side of the inner cavity of 1 away from the elastic slider 310 is slidably connected with an elastic adjustment frame 312 sleeved on the worm 307.
  • the size of the elastic adjustment frame 312 is adapted to the size of the worm 307, and the two are meshed and connected.
  • the lower end of the elastic adjustment frame 312 is fixedly connected with an elastic wedge column 313, which drives the piston rod 302 to move back and forth when the vibration component 202 vibrates, and the air pressure seat 301 then intermittently sucks and discharges the external air into the purification block 303, and the corresponding storage bag 306 expands gradually and squeezes the T-shaped telescopic rod 305 to extend, and the elastic wedge 313 is pressed to drive the elastic adjustment frame 312 to gradually move along the worm 307.
  • the elastic wedge 313 is just displaced.
  • the corresponding elastic adjustment frame 312 automatically converts the pressure into elastic force to quickly reset, and the corresponding worm 307 rotates rapidly, so that the collar 309 drives the ratchet frame 308 to displace to adjust the teeth.
  • the valve 304 is deflected to open the channel of the purification block 303 to communicate with the outside world. At this time, since the gas in the storage bag 306 is purified by the purification block 303 for a sufficient time, the content of toxic substances in the discharged air is minimized, thereby further reducing the impact on the air. Environmental pollution and physical and mental damage to staff.
  • the high-strength PVC ceiling injection molding equipment can make the vibration components 202 on both sides run synchronously after injecting the raw materials into the mold frame 203 to drive the mold frame 203 to vibrate left and right, and the raw materials inside the mold frame 203 can be Under the action of vibration energy, it is automatically flattened.
  • the vibration component 202 drives the elastic guide post 204 to make the swivel frame 206 continuously rotate in one direction.
  • the bevel gear ring 207 on the swivel frame 206 is also driven to rotate, and the corresponding electromagnetic gear rod 209 drives the rotating frame 206.
  • the stiffness coefficient is smaller than the stiffness coefficient of the torsion spring assembly on the hinge rod 213, so the magnetic plate 212 can drive the stirring bar 210 to move up to the maximum distance that can be displaced along the movable groove, so that the stirring bar 210 drives the hinge rod 213 to move up to the maximum distance.
  • the vibration component 202 vibrates, the piston rod 302 is driven to move back and forth, and the air pressure seat 301 then intermittently sucks and discharges the external air into the purification block 303. 301 discharges gas multiple times, the storage bag 306 then expands and squeezes the T-shaped telescopic rod 305 to extend, so that the elastic wedge 313 is pressed to drive the elastic adjustment frame 312 to move along the worm 307 in a small range gradually.
  • the elastic wedge post 313 When the amount of gas is sufficient, the elastic wedge post 313 is just displaced to the limit post and is squeezed and contracted by it, the corresponding elastic adjustment frame 312 automatically converts the pressure into elastic force for quick reset, the corresponding worm 307 rotates rapidly, and the upper
  • the elastic slider 310 pulls the support rod 311 under the action of the inertial force, so that the collar 309 drives the ratchet frame 308 to displace, so as to adjust the deflection of the tooth valve 304 and open the passage of the purification block 303 to the outside world.
  • the exhausted gas is purified by the purification block 303 for a sufficient time, so that the content of toxic substances in the discharged air is minimized, thereby further reducing the pollution to the environment and the physical and mental damage to the staff.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A high-strength PVC ceiling injection molding device, comprising shaping mechanisms (2), the shaping mechanisms (2) each comprise a magnetic frame (201), a vibration assembly (202) is slidably connected to an inner cavity of the magnetic frame (201), a mold frame (203) is fixedly connected to an upper end of the vibration assembly (202), left and right ends of the vibration assembly (202) are each fixedly connected to an elastic guide post (204), and a folding groove (205) is provided on a side of the outer periphery of the elastic guide post (204) close to a lower end middle part of the mold frame (203). In the high-strength PVC ceiling injection molding device, when the vibration assemblies (202) vibrate, a raw material in the mold frame (203) can be flattened and a stirring bar (210) can be moved up so that a hinged rod (213) can stir the raw material; in cooperation with an air pressure seat (301), outside gas is continuously collected and discharged to a purification block (303), and under the action of a T-shaped telescopic rod (305), an elastic wedge post (313) and a limiting post, toxic air can be purified for a sufficient period of time before being discharged, thereby effectively improving the processing rate of raw material preparation, and further reducing environmental pollution and the physical and mental damage to staff members.

Description

一种高强度PVC吊顶注塑设备A high-strength PVC ceiling injection molding equipment 技术领域technical field
本发明涉及PVC注塑技术领域,具体为一种高强度PVC吊顶注塑设备。The invention relates to the technical field of PVC injection molding, in particular to a high-strength PVC ceiling injection molding equipment.
背景技术Background technique
目前,针对高强度的PVC吊顶注塑通常是人工预先将原料混合搅拌制备好,再倒入至相应的模具内,由于随后还要对模具内的原料表面进行摊平处理,及根据实际需要额外添加相关制剂再次混合,进而会导致注塑的整个过程用时较长,影响加工速率,此外高热的PVC原料在制备及冷却时,会向空气中散发有毒气体,一般的设备对该有毒气体的净化效果较差,有毒气体中的毒性物质不能够完全吸收,继而导致对环境污染严重且损害工作人员的身心。At present, for high-strength PVC ceiling injection molding, the raw materials are usually prepared by mixing and stirring manually in advance, and then poured into the corresponding mold, because the surface of the raw materials in the mold must be flattened and added according to actual needs. The related preparations are mixed again, which will lead to the whole process of injection molding taking a long time, which will affect the processing rate. In addition, the high-heat PVC raw materials will emit toxic gas into the air during preparation and cooling. Poor, the toxic substances in the toxic gas cannot be completely absorbed, which in turn leads to serious environmental pollution and damage to the body and mind of the staff.
针对现有技术的不足,本发明提供了一种高强度PVC吊顶注塑设备,具备有效的提升了对原料制备的加工速率、进一步减轻了对环境的污染及对工作人员的身心损害的优点,解决了一般的PVC吊顶注塑设备在使用过程中,对原料制备的加工速率较慢、原料产生的有毒气体对环境污染严重且损害工作人员的身心的问题。In view of the deficiencies of the prior art, the present invention provides a high-strength PVC ceiling injection molding equipment, which has the advantages of effectively improving the processing rate of raw material preparation, further reducing environmental pollution and physical and mental damage to staff, and solves the problem. In the process of using the general PVC ceiling injection molding equipment, the processing rate of raw materials is slow, and the toxic gas generated by the raw materials causes serious environmental pollution and damages the physical and mental problems of the staff.
发明内容SUMMARY OF THE INVENTION
为实现上述有效的提升了对原料制备的加工速率、进一步减轻了对环境的污染及对工作人员的身心损害的目的,本发明提供如下技术方案:一种高强度PVC吊顶注塑设备,包括定型机构,所述定型机构包括磁性框,所述磁性框的内腔滑动连接有振动组件,所述振动组件的上端固定连接有模框,所述振动组件的左右两端均固定连接有弹性导柱,所述弹性导柱的外围靠近模框下端中部的一侧开设有折槽,所述磁性框的侧壁转动连接有套接在折槽上的转框,所述转框的外围滑动套接有锥齿环,所述模框的下端固定连接有滑 管。In order to achieve the purpose of effectively improving the processing rate of raw material preparation, and further reducing the pollution to the environment and the physical and mental damage to the staff, the present invention provides the following technical scheme: a high-strength PVC ceiling injection molding equipment, including a setting mechanism , the shaping mechanism includes a magnetic frame, the inner cavity of the magnetic frame is slidably connected with a vibration component, the upper end of the vibration component is fixedly connected with a mold frame, and the left and right ends of the vibration component are fixedly connected with elastic guide posts, The periphery of the elastic guide post is provided with a folding groove on one side close to the middle of the lower end of the mold frame. A bevel gear ring, the lower end of the mold frame is fixedly connected with a sliding pipe.
优选的,所述转框的内壁固定连接有延伸至折槽中的导销,从而使得折槽左右移动一定位移时,能够带动转框持续单向旋转。Preferably, the inner wall of the swivel frame is fixedly connected with a guide pin extending into the folded groove, so that when the folded groove moves left and right for a certain displacement, the swivel frame can be driven to rotate continuously in one direction.
优选的,定型机构还包括电磁齿杆,所述电磁齿杆的顶部滑动连接有搅拌条,所述搅拌条和电磁齿杆之间固定连接有抵接弹簧,所述搅拌条的内腔中部滑动连接有磁性板,所述磁性板和搅拌条的内壁之间活动连接有对称的铰接杆。Preferably, the sizing mechanism further includes an electromagnetic gear rod, a stirring bar is slidably connected to the top of the electromagnetic gear rod, an abutment spring is fixedly connected between the stirring rod and the electromagnetic gear rod, and the middle part of the inner cavity of the stirring rod slides A magnetic plate is connected, and a symmetrical hinge rod is movably connected between the magnetic plate and the inner wall of the stirring bar.
优选的,所述电磁齿杆和滑管之间转动连接且滑管和锥齿环也转动连接,此外电磁齿杆和锥齿环之间啮合连接,所述电磁齿杆的顶部左右两侧均开设有与搅拌条适配的活动槽,从而使得搅拌条受磁场排斥后,能够上移定点距离,所述电磁齿杆通电后与磁性板之间邻近的面的磁极相同,二者互相排斥,所述铰接杆的下端活动连接有延伸至磁性板上的扭簧组件,扭簧组件的劲度系数大于抵接弹簧的劲度系数。Preferably, the electromagnetic gear rod and the slide pipe are rotatably connected, and the slide pipe and the bevel gear ring are also rotatably connected. In addition, the electromagnetic gear rod and the bevel gear ring are meshed and connected, and the left and right sides of the top of the electromagnetic gear rod are There is a movable groove adapted to the stirring bar, so that the stirring bar can move up a fixed distance after being repelled by the magnetic field. A torsion spring assembly extending to the magnetic plate is movably connected to the lower end of the hinge rod, and the stiffness coefficient of the torsion spring assembly is greater than that of the contact spring.
优选的,还包括净化机构,所述净化机构包括气压座,所述气压座的内腔活动连接有活塞杆,所述壳体的内腔左右两侧均固定连接有净化块,所述净化块的前端转动连接有齿阀,所述净化块的侧壁固定连接有T型伸缩杆,所述T型伸缩杆的外围固定连接有延伸至净化块上的储气囊,所述壳体的内壁净化块的上方转动连接有蜗杆,所述壳体的内腔滑动连接有套接在蜗杆上的棘齿框,所述棘齿框远离储气囊的一端转动连接有套环,所述蜗杆的外围滑动连接有对称的弹性滑块,所述弹性滑块和套环之间活动连接有支杆,所述壳体的内腔远离弹性滑块的一侧滑动连接有套接在蜗杆上的弹性调节框,所述弹性调节框的下端固定连接有弹性楔柱。Preferably, it also includes a purification mechanism, the purification mechanism includes an air pressure seat, the inner cavity of the air pressure seat is movably connected with a piston rod, and the left and right sides of the inner cavity of the housing are fixedly connected with a purification block, and the purification block The front end of the purifying block is rotatably connected with a tooth valve, the side wall of the purification block is fixedly connected with a T-shaped telescopic rod, the outer periphery of the T-shaped telescopic rod is fixedly connected with a storage bag extending to the purification block, and the inner wall of the shell is purified The upper part of the block is rotatably connected with a worm, the inner cavity of the housing is slidably connected with a ratchet frame that is sleeved on the worm, and one end of the ratchet frame away from the storage bag is rotatably connected with a collar, and the periphery of the worm slides A symmetrical elastic slider is connected, a strut is movably connected between the elastic slider and the collar, and a side of the inner cavity of the housing away from the elastic slider is slidably connected with an elastic adjustment frame sleeved on the worm , the lower end of the elastic adjustment frame is fixedly connected with an elastic wedge.
优选的,所述气压座上分别开设有单向进、出阀管,且单向出阀管与净化块的内腔之间固定连接,所述活塞杆和弹性导柱之间固定连接,从而使得振动组件带动弹性导柱左右移动时,能够推拉活塞杆移动,所述棘齿框和齿 阀之间啮合连接,从而使得齿阀可被棘齿框带动打开净化块连接外界的通道,所述弹性调节框的尺寸与蜗杆的尺寸相适配,且二者之间啮合连接,所述壳体的内壁固定连接有T型伸缩杆平行的限位柱,从而使得T型伸缩杆推动弹性楔柱移动并抵接至限位柱时,弹性楔柱可被挤压收缩且使得弹性调节框自动复位。Preferably, one-way inlet and outlet valve pipes are respectively provided on the air pressure seat, and the one-way valve outlet pipe is fixedly connected with the inner cavity of the purification block, and the piston rod and the elastic guide post are fixedly connected, so that When the vibration component drives the elastic guide column to move left and right, it can push and pull the piston rod to move, and the ratchet frame and the tooth valve are meshed and connected, so that the tooth valve can be driven by the ratchet frame to open the channel of the purification block to connect to the outside world. The size of the elastic adjustment frame is adapted to the size of the worm, and the two are meshed and connected. The inner wall of the housing is fixedly connected with a limit column parallel to the T-shaped telescopic rod, so that the T-shaped telescopic rod pushes the elastic wedge column. When moving and abutting against the limit post, the elastic wedge post can be squeezed and contracted, and the elastic adjustment frame can be automatically reset.
优选的,还包括壳体,所述壳体的内腔底部活动连接有定型机构,所述壳体的内腔左右两侧均活动连接有净化机构。Preferably, it also includes a casing, the bottom of the inner cavity of the casing is movably connected with a shaping mechanism, and the left and right sides of the inner cavity of the casing are movably connected with a purification mechanism.
有益效果beneficial effect
与现有技术相比,本发明提供了一种高强度PVC吊顶注塑设备,具备以下有益效果:Compared with the prior art, the present invention provides a high-strength PVC ceiling injection molding equipment, which has the following beneficial effects:
1、该高强度PVC吊顶注塑设备,通过两侧的振动组件同步运行带动模框中的原料左右振动,原料即可被自动摊平,期间弹性导柱往复位移使得转框持续单向旋转,其上的锥齿环继而带动电磁齿杆使得搅拌条旋转,受电磁场作用电磁齿杆在旋转途中则排斥磁性板,因此搅拌条带动铰接杆上移至原料内部,且磁性板被排斥上移带动铰接杆形变扩张,与原料充分接触并对其进行搅拌,使得原料的各组分达到最佳混合状态,由于原料的摊平与搅拌可同时进行,从而有效的提升了对原料制备的加工速率。1. The high-strength PVC ceiling injection molding equipment drives the raw materials in the mold frame to vibrate left and right through the synchronous operation of the vibration components on both sides, and the raw materials can be automatically flattened. The bevel gear ring on the top then drives the electromagnetic gear rod to rotate the stirring bar. Under the action of the electromagnetic field, the electromagnetic gear rod repels the magnetic plate during the rotation. Therefore, the stirring rod drives the hinge rod to move up to the inside of the raw material, and the magnetic plate is repelled and moved up to drive the hinge. The rod deforms and expands, fully contacting and stirring the raw materials, so that the components of the raw materials can reach the best mixing state. Since the flattening and stirring of the raw materials can be carried out at the same time, the processing speed of the raw material preparation can be effectively improved.
2、该高强度PVC吊顶注塑设备,通过振动组件振动时带动活塞杆往复移动,气压座继而间歇的将外部气体吸入且排送至净化块中,对应的储气囊逐渐膨胀且挤压T型伸缩杆伸长,弹性楔柱受压带动弹性调节框沿着蜗杆逐渐移动,当储气囊内部的气体足量时,弹性楔柱则刚好位移至限位柱处且受其挤压收缩,相应的弹性调节框则自动将压力转换成弹力以快速复位,对应的蜗杆快速旋转,使得套环带动棘齿框位移,以调节齿阀偏转,打开净化块连通外界的通道,此时由于储气囊中的气体被净化块以充足的时间净化,继而使得排放的空气中的有毒物质含量达到最低,从而进一步减轻了对环境的污 染及对工作人员的身心损害。2. The high-strength PVC ceiling injection molding equipment drives the piston rod to move back and forth when the vibration component vibrates, and the air pressure seat then intermittently inhales and discharges the external air into the purification block, and the corresponding storage bag gradually expands and squeezes the T-shaped expansion and contraction. The rod is elongated, and the elastic wedge column is pressed to drive the elastic adjustment frame to move along the worm gradually. When the gas inside the storage bag is sufficient, the elastic wedge column just moves to the limit column and is squeezed and contracted by it, and the corresponding elasticity The adjustment frame automatically converts the pressure into elastic force for quick reset, and the corresponding worm rotates rapidly, so that the collar drives the ratchet frame to displace, so as to adjust the deflection of the tooth valve and open the passage for the purification block to communicate with the outside world. At this time, due to the gas in the storage bag The purified block takes sufficient time to purify, so that the content of toxic substances in the discharged air is minimized, thereby further reducing the pollution to the environment and the physical and mental damage to the staff.
附图说明Description of drawings
图1为本发明主剖视图;Fig. 1 is the main sectional view of the present invention;
图2为本发明振动组件等连接部分的正剖视图;Fig. 2 is the front sectional view of the connecting part such as vibration assembly of the present invention;
图3为本发明滑管等连接部分的正剖视图;Fig. 3 is the front sectional view of the connecting part such as slide pipe of the present invention;
图4为本发明净化块等连接部分的正剖视图。FIG. 4 is a front sectional view of the connecting parts of the purification block and the like according to the present invention.
图中:1、壳体;2、定型机构;201、磁性框;202、振动组件;203、模框;204、弹性导柱;205、折槽;206、转框;207、锥齿环;208、滑管;209、电磁齿杆;210、搅拌条;211、抵接弹簧;212、磁性板;213、铰接杆;3、净化机构;301、气压座;302、活塞杆;303、净化块;304、齿阀;305、T型伸缩杆;306、储气囊;307、蜗杆;308、棘齿框;309、套环;310、弹性滑块;311、支杆;312、弹性调节框;313、弹性楔柱。In the figure: 1. shell; 2. setting mechanism; 201, magnetic frame; 202, vibration assembly; 203, mold frame; 204, elastic guide post; 205, folding groove; 206, rotating frame; 207, bevel gear ring; 208, slide pipe; 209, electromagnetic gear rod; 210, stirring bar; 211, abutting spring; 212, magnetic plate; 213, hinge rod; 3, purification mechanism; 301, air pressure seat; 302, piston rod; 303, purification block; 304, tooth valve; 305, T-type telescopic rod; 306, storage bag; 307, worm; 308, ratchet frame; 309, collar; 310, elastic slider; 311, strut; 312, elastic adjustment frame ; 313, elastic wedge.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一:Example 1:
请参阅图1和3,一种高强度PVC吊顶注塑设备,包括定型机构2,定型机构2包括磁性框201,磁性框201的内腔滑动连接有振动组件202,振动组件202的上端固定连接有模框203,振动组件202的左右两端均固定连接有弹性导柱204,弹性导柱204的外围靠近模框203下端中部的一侧开设有折槽205,磁性框201的侧壁转动连接有套接在折槽205上的转框206,转框206的内壁固定连接有延伸至折槽205中的导销,从而使得折槽205左右移动一定位移时,能够带动转框206持续单向旋转,转框206的外围滑动套接有锥 齿环207,模框203的下端固定连接有滑管208,定型机构2还包括电磁齿杆209,电磁齿杆209和滑管208之间转动连接且滑管208和锥齿环207也转动连接,此外电磁齿杆209和锥齿环207之间啮合连接,电磁齿杆209的顶部左右两侧均开设有与搅拌条210适配的活动槽,从而使得搅拌条210受磁场排斥后,能够上移定点距离,电磁齿杆209通电后与磁性板212之间邻近的面的磁极相同,二者互相排斥,电磁齿杆209的顶部滑动连接有搅拌条210,搅拌条210和电磁齿杆209之间固定连接有抵接弹簧211,搅拌条210的内腔中部滑动连接有磁性板212,磁性板212和搅拌条210的内壁之间活动连接有对称的铰接杆213,铰接杆213的下端活动连接有延伸至磁性板212上的扭簧组件,扭簧组件的劲度系数大于抵接弹簧211的劲度系数,通过将锥齿环207活动套接在转框206上,且电磁齿杆209与锥齿环207之间啮合连接,继而使得振动组件202振动时,模框203中的原料能够被摊平且锥齿环207能够持续旋转,通电的电磁齿杆209能够排斥搅拌条210上移,且使得铰接杆213对原料进行搅拌。1 and 3, a high-strength PVC ceiling injection molding equipment includes a shaping mechanism 2, and the shaping mechanism 2 includes a magnetic frame 201, the inner cavity of the magnetic frame 201 is slidably connected with a vibration component 202, and the upper end of the vibration component 202 is fixedly connected with a In the mold frame 203, the left and right ends of the vibration assembly 202 are fixedly connected with elastic guide posts 204. The periphery of the elastic guide posts 204 is provided with a folding groove 205 on the side near the middle of the lower end of the mold frame 203. The side wall of the magnetic frame 201 is rotatably connected with a The swivel frame 206 is sleeved on the folded slot 205, and the inner wall of the swivel frame 206 is fixedly connected with a guide pin extending into the folded slot 205, so that when the folded slot 205 moves left and right for a certain displacement, it can drive the swivel frame 206 to continuously rotate in one direction , the periphery of the swivel frame 206 is slidably sleeved with a bevel gear ring 207, the lower end of the mold frame 203 is fixedly connected with a slide pipe 208, and the setting mechanism 2 also includes an electromagnetic gear rod 209, and the electromagnetic gear rod 209 and the slide pipe 208 are rotatably connected and connected to each other. The sliding pipe 208 and the bevel gear ring 207 are also rotatably connected. In addition, the electromagnetic gear rod 209 and the bevel gear ring 207 are meshed and connected. The top left and right sides of the electromagnetic gear rod 209 are provided with movable grooves that are adapted to the stirring bar 210, thereby After the stirring bar 210 is repelled by the magnetic field, it can move up a fixed distance. After the electromagnetic toothed bar 209 is energized, the magnetic pole of the adjacent surface between the magnetic plates 212 is the same, and the two repel each other. The top of the electromagnetic toothed bar 209 is slidably connected with the stirring bar. 210, an abutment spring 211 is fixedly connected between the stirring bar 210 and the electromagnetic gear rod 209, a magnetic plate 212 is slidably connected in the middle of the inner cavity of the stirring bar 210, and a symmetrical symmetrical The hinge rod 213, the lower end of the hinge rod 213 is movably connected with a torsion spring assembly extending to the magnetic plate 212, the stiffness coefficient of the torsion spring assembly is greater than the stiffness coefficient of the contact spring 211, and the bevel gear ring 207 is movably sleeved on the On the rotating frame 206, and the electromagnetic gear rod 209 and the bevel gear ring 207 are meshed and connected, so that when the vibration component 202 vibrates, the raw material in the mold frame 203 can be flattened and the bevel gear ring 207 can continue to rotate. The toothed bar 209 can repel the stirring bar 210 to move upward, and enables the hinged rod 213 to stir the raw materials.
实施例二:Embodiment 2:
请参阅图1、2和4,一种高强度PVC吊顶注塑设备,还包括净化机构3,净化机构3包括气压座301,气压座301上分别开设有单向进、出阀管,且单向出阀管与净化块303的内腔之间固定连接,气压座301的内腔活动连接有活塞杆302,活塞杆302和弹性导柱204之间固定连接,从而使得振动组件202带动弹性导柱204左右移动时,能够推拉活塞杆302移动,壳体1的内腔左右两侧均固定连接有净化块303,净化块303的前端转动连接有齿阀304,净化块303的侧壁固定连接有T型伸缩杆305,壳体1的内壁固定连接有T型伸缩杆305平行的限位柱,从而使得T型伸缩杆305推动弹性楔柱313移动并抵接至限位柱时,弹性楔柱313可被挤压收缩且使得弹性调节框312自动复位,T型伸缩杆305的外围固定连接有延伸至净化块303上的储气囊306, 壳体1的内壁净化块303的上方转动连接有蜗杆307,壳体1的内腔滑动连接有套接在蜗杆307上的棘齿框308,棘齿框308和齿阀304之间啮合连接,从而使得齿阀304可被棘齿框308带动打开净化块303连接外界的通道,棘齿框308远离储气囊306的一端转动连接有套环309,蜗杆307的外围滑动连接有对称的弹性滑块310,弹性滑块310和套环309之间活动连接有支杆311,壳体1的内腔远离弹性滑块310的一侧滑动连接有套接在蜗杆307上的弹性调节框312,弹性调节框312的尺寸与蜗杆307的尺寸相适配,且二者之间啮合连接,弹性调节框312的下端固定连接有弹性楔柱313,通过气压座301不断的收集外界气体排送至净化块303中,且使得储气囊306膨胀挤压T型伸缩杆305,配合弹性楔柱313及限位柱的作用,弹性调节框312则可在净化块303对吸收气体净化足够长的时间后,快速复位使得齿阀304偏转打开净化块303与外界连通的通道,以对充分净化后的气体排放。1, 2 and 4, a high-strength PVC ceiling injection molding equipment further includes a purification mechanism 3. The purification mechanism 3 includes an air pressure seat 301. The air pressure seat 301 is respectively provided with one-way inlet and outlet valve pipes, and the one-way valve The valve outlet pipe and the inner cavity of the purification block 303 are fixedly connected, the inner cavity of the air pressure seat 301 is movably connected with a piston rod 302, and the piston rod 302 and the elastic guide post 204 are fixedly connected, so that the vibration assembly 202 drives the elastic guide post When the 204 moves left and right, the piston rod 302 can be pushed and pulled to move. The left and right sides of the inner cavity of the housing 1 are fixedly connected with a purification block 303. The front end of the purification block 303 is rotatably connected with a tooth valve 304. The T-shaped telescopic rod 305, the inner wall of the housing 1 is fixedly connected with a limit column parallel to the T-shaped telescopic rod 305, so that when the T-shaped telescopic rod 305 pushes the elastic wedge column 313 to move and abut against the limit column, the elastic wedge column 313 can be squeezed and contracted to make the elastic adjustment frame 312 reset automatically, the outer periphery of the T-shaped telescopic rod 305 is fixedly connected with the storage bag 306 extending to the purification block 303, and the inner wall of the housing 1 is rotatably connected to the top of the purification block 303 is a worm screw 307, the inner cavity of the housing 1 is slidably connected with a ratchet frame 308 sleeved on the worm 307, and the ratchet frame 308 is meshed with the tooth valve 304, so that the tooth valve 304 can be driven by the ratchet frame 308 to open and purify The block 303 is connected to the external channel, the end of the ratchet frame 308 away from the storage bag 306 is rotatably connected with a collar 309, the periphery of the worm 307 is slidably connected with a symmetrical elastic slider 310, and the elastic slider 310 and the collar 309 are movably connected There is a strut 311, and the inner cavity of the housing 1 is slidably connected to the side of the inner cavity away from the elastic slider 310 with an elastic adjustment frame 312 sleeved on the worm 307. The size of the elastic adjustment frame 312 is adapted to the size of the worm 307, and The two are meshed and connected, and the lower end of the elastic adjustment frame 312 is fixedly connected with an elastic wedge column 313. The air pressure seat 301 continuously collects the outside air and discharges it to the purification block 303, and makes the storage bag 306 expand and squeeze the T-shaped telescopic rod. 305, with the function of the elastic wedge post 313 and the limit post, the elastic adjustment frame 312 can be quickly reset after the purification block 303 purifies the absorbed gas for a long enough time, so that the tooth valve 304 is deflected to open the passage communicating between the purification block 303 and the outside world , in order to discharge the fully purified gas.
实施例三:Embodiment three:
请参阅图1-4,一种高强度PVC吊顶注塑设备,还包括壳体1,壳体1的内腔底部活动连接有定型机构2,定型机构2包括磁性框201,磁性框201的内腔滑动连接有振动组件202,振动组件202的上端固定连接有模框203,振动组件202的左右两端均固定连接有弹性导柱204,弹性导柱204的外围靠近模框203下端中部的一侧开设有折槽205,磁性框201的侧壁转动连接有套接在折槽205上的转框206,转框206的内壁固定连接有延伸至折槽205中的导销,从而使得折槽205左右移动一定位移时,能够带动转框206持续单向旋转,转框206的外围滑动套接有锥齿环207,模框203的下端固定连接有滑管208,定型机构2还包括电磁齿杆209,电磁齿杆209和滑管208之间转动连接且滑管208和锥齿环207也转动连接,此外电磁齿杆209和锥齿环207之间啮合连接,电磁齿杆209的顶部左右两侧均开设有与搅拌条210适配的活动槽,从而使得搅拌条210受磁场排斥后,能够上移定点距离,电磁齿杆209 通电后与磁性板212之间邻近的面的磁极相同,二者互相排斥,电磁齿杆209的顶部滑动连接有搅拌条210,搅拌条210和电磁齿杆209之间固定连接有抵接弹簧211,搅拌条210的内腔中部滑动连接有磁性板212,磁性板212和搅拌条210的内壁之间活动连接有对称的铰接杆213,铰接杆213的下端活动连接有延伸至磁性板212上的扭簧组件,扭簧组件的劲度系数大于抵接弹簧211的劲度系数,通过两侧的振动组件202同步运行带动模框203中的原料左右振动,原料即可被自动摊平,期间弹性导柱204往复位移使得转框206持续单向旋转,其上的锥齿环207继而带动电磁齿杆209使得搅拌条210旋转,受电磁场作用电磁齿杆209在旋转途中则排斥磁性板212,因此搅拌条210带动铰接杆213上移至原料内部,且磁性板212被排斥上移带动铰接杆213形变扩张,与原料充分接触并对其进行搅拌,使得原料的各组分达到最佳混合状态,由于原料的摊平与搅拌可同时进行,从而有效的提升了对原料制备的加工速率。1-4, a high-strength PVC ceiling injection molding equipment further includes a casing 1, and a shaping mechanism 2 is movably connected to the bottom of the inner cavity of the casing 1. The shaping mechanism 2 includes a magnetic frame 201. The inner cavity of the magnetic frame 201 A vibration assembly 202 is slidably connected, a mold frame 203 is fixedly connected to the upper end of the vibration assembly 202, and elastic guide posts 204 are fixedly connected to the left and right ends of the vibration assembly 202. A folding slot 205 is opened, the side wall of the magnetic frame 201 is rotatably connected with a turning frame 206 sleeved on the folding slot 205, and the inner wall of the turning frame 206 is fixedly connected with a guide pin extending into the folding slot 205, so that the folding slot 205 When moving left and right for a certain displacement, it can drive the swivel frame 206 to continuously rotate in one direction. The periphery of the swivel frame 206 is slidably sleeved with a bevel gear ring 207 , and the lower end of the die frame 203 is fixedly connected with a sliding tube 208 . The setting mechanism 2 also includes an electromagnetic gear rod. 209, the electromagnetic toothed rod 209 and the sliding pipe 208 are rotationally connected, and the sliding pipe 208 and the bevel gear ring 207 are also rotationally connected. In addition, the electromagnetic toothed rod 209 and the bevel toothed ring 207 are meshed and connected. The sides are provided with movable grooves adapted to the stirring bar 210, so that after the stirring bar 210 is repelled by the magnetic field, it can move up a fixed distance. The top of the electromagnetic toothed bar 209 is slidably connected with the stirring bar 210, the abutment spring 211 is fixedly connected between the stirring bar 210 and the electromagnetic toothed bar 209, and the magnetic plate 212 is slidably connected to the middle of the inner cavity of the stirring bar 210. A symmetrical hinge rod 213 is movably connected between the plate 212 and the inner wall of the stirring bar 210 , the lower end of the hinge rod 213 is movably connected with a torsion spring assembly extending to the magnetic plate 212 , and the stiffness coefficient of the torsion spring assembly is greater than that of the contact spring 211 Through the synchronous operation of the vibration components 202 on both sides, the raw materials in the mold frame 203 are vibrated left and right, and the raw materials can be automatically flattened. The bevel gear ring 207 then drives the electromagnetic toothed rod 209 to make the stirring bar 210 rotate. Under the action of the electromagnetic field, the electromagnetic toothed bar 209 repels the magnetic plate 212 during the rotation. Therefore, the stirring bar 210 drives the hinge rod 213 to move up to the inside of the raw material, and the magnetic plate 212 is repelled and moved up to drive the hinge rod 213 to deform and expand, fully contact with the raw material and stir it, so that the components of the raw material can reach the best mixing state. Processing rate for raw material preparation.
壳体1的内腔左右两侧均活动连接有净化机构3,净化机构3包括气压座301,气压座301上分别开设有单向进、出阀管,且单向出阀管与净化块303的内腔之间固定连接,气压座301的内腔活动连接有活塞杆302,活塞杆302和弹性导柱204之间固定连接,从而使得振动组件202带动弹性导柱204左右移动时,能够推拉活塞杆302移动,壳体1的内腔左右两侧均固定连接有净化块303,净化块303的前端转动连接有齿阀304,净化块303的侧壁固定连接有T型伸缩杆305,壳体1的内壁固定连接有T型伸缩杆305平行的限位柱,从而使得T型伸缩杆305推动弹性楔柱313移动并抵接至限位柱时,弹性楔柱313可被挤压收缩且使得弹性调节框312自动复位,T型伸缩杆305的外围固定连接有延伸至净化块303上的储气囊306,壳体1的内壁净化块303的上方转动连接有蜗杆307,壳体1的内腔滑动连接有套接在蜗杆307上的棘齿框308,棘齿框308和齿阀304之间啮合连接,从而使得齿阀304可被棘齿 框308带动打开净化块303连接外界的通道,棘齿框308远离储气囊306的一端转动连接有套环309,蜗杆307的外围滑动连接有对称的弹性滑块310,弹性滑块310和套环309之间活动连接有支杆311,壳体1的内腔远离弹性滑块310的一侧滑动连接有套接在蜗杆307上的弹性调节框312,弹性调节框312的尺寸与蜗杆307的尺寸相适配,且二者之间啮合连接,弹性调节框312的下端固定连接有弹性楔柱313,通过振动组件202振动时带动活塞杆302往复移动,气压座301继而间歇的将外部气体吸入且排送至净化块303中,对应的储气囊306逐渐膨胀且挤压T型伸缩杆305伸长,弹性楔柱313受压带动弹性调节框312沿着蜗杆307逐渐移动,当储气囊306内部的气体足量时,弹性楔柱313则刚好位移至限位柱处且受其挤压收缩,相应的弹性调节框312则自动将压力转换成弹力以快速复位,对应的蜗杆307快速旋转,使得套环309带动棘齿框308位移,以调节齿阀304偏转,打开净化块303连通外界的通道,此时由于储气囊306中的气体被净化块303以充足的时间净化,继而使得排放的空气中的有毒物质含量达到最低,从而进一步减轻了对环境的污染及对工作人员的身心损害。The left and right sides of the inner cavity of the housing 1 are movably connected with a purification mechanism 3 , and the purification mechanism 3 includes an air pressure seat 301 . The air pressure seat 301 is respectively provided with one-way inlet and outlet valve pipes, and the one-way outlet valve pipe and the purification block 303 The inner cavity of the air pressure seat 301 is movably connected with the piston rod 302, and the piston rod 302 and the elastic guide post 204 are fixedly connected, so that when the vibration component 202 drives the elastic guide post 204 to move left and right, it can push and pull The piston rod 302 moves, the left and right sides of the inner cavity of the housing 1 are fixedly connected with a purification block 303, the front end of the purification block 303 is rotatably connected with a tooth valve 304, and the side wall of the purification block 303 is fixedly connected with a T-shaped telescopic rod 305. The inner wall of the body 1 is fixedly connected with a limit column parallel to the T-shaped telescopic rod 305, so that when the T-shaped telescopic rod 305 pushes the elastic wedge column 313 to move and abut against the limit column, the elastic wedge column 313 can be squeezed and contracted. The elastic adjustment frame 312 is automatically reset, the outer periphery of the T-shaped telescopic rod 305 is fixedly connected with the storage bag 306 extending to the purification block 303, the inner wall of the housing 1 is rotatably connected to the top of the purification block 303. The worm 307, the inside of the housing 1 The cavity is slidably connected with a ratchet frame 308 sleeved on the worm 307, and the ratchet frame 308 and the tooth valve 304 are meshed and connected, so that the tooth valve 304 can be driven by the ratchet frame 308 to open the channel of the purification block 303 to connect to the outside world, One end of the ratchet frame 308 away from the storage bag 306 is rotatably connected with a collar 309, the periphery of the worm 307 is slidably connected with a symmetrical elastic slider 310, and a strut 311 is movably connected between the elastic slider 310 and the collar 309. One side of the inner cavity of 1 away from the elastic slider 310 is slidably connected with an elastic adjustment frame 312 sleeved on the worm 307. The size of the elastic adjustment frame 312 is adapted to the size of the worm 307, and the two are meshed and connected. The lower end of the elastic adjustment frame 312 is fixedly connected with an elastic wedge column 313, which drives the piston rod 302 to move back and forth when the vibration component 202 vibrates, and the air pressure seat 301 then intermittently sucks and discharges the external air into the purification block 303, and the corresponding storage bag 306 expands gradually and squeezes the T-shaped telescopic rod 305 to extend, and the elastic wedge 313 is pressed to drive the elastic adjustment frame 312 to gradually move along the worm 307. When the gas in the storage bag 306 is sufficient, the elastic wedge 313 is just displaced. The corresponding elastic adjustment frame 312 automatically converts the pressure into elastic force to quickly reset, and the corresponding worm 307 rotates rapidly, so that the collar 309 drives the ratchet frame 308 to displace to adjust the teeth. The valve 304 is deflected to open the channel of the purification block 303 to communicate with the outside world. At this time, since the gas in the storage bag 306 is purified by the purification block 303 for a sufficient time, the content of toxic substances in the discharged air is minimized, thereby further reducing the impact on the air. Environmental pollution and physical and mental damage to staff.
工作原理:该高强度PVC吊顶注塑设备,通过将原料注塑至模框203中后,即可使得两侧的振动组件202同步运行,带动模框203左右振动,模框203内部的原料即可在振动能量的作用下被自动摊平,期间振动组件202带动弹性导柱204使得转框206持续单向旋转,转框206上的锥齿环207继而也被带动旋转,对应的电磁齿杆209带动搅拌条210旋转,由于弹性导柱204于磁性框201的内腔移动时会获得感应电流通往电磁齿杆209中,电磁齿杆209在旋转途中则排斥磁性板212,又由于抵接弹簧211的劲度系数小于铰接杆213上的扭簧组件的劲度系数,因此磁性板212可带动搅拌条210上移至沿活动槽可位移的最大距离,使得搅拌条210带动铰接杆213上移至原料内部,而后磁性板212继续被排斥上移带动铰接杆213形变扩张,与原料充分 接触并对其进行搅拌,使得原料的各组分达到最佳混合状态,由于原料的摊平与搅拌可同时进行,从而有效的提升了对原料制备的加工速率,通过振动组件202振动时带动活塞杆302往复移动,气压座301继而间歇的将外部气体吸入且排送至净化块303中,随着气压座301多次排送气体,储气囊306继而膨胀且挤压T型伸缩杆305伸长,使得弹性楔柱313受压带动弹性调节框312沿着蜗杆307逐渐小范围移动,当储气囊306内部的气体足量时,弹性楔柱313则刚好位移至限位柱处且受其挤压收缩,相应的弹性调节框312则自动将压力转换成弹力以快速复位,对应的蜗杆307快速旋转,其上的弹性滑块310在惯性力的作用下拉动支杆311,使得套环309带动棘齿框308位移,以调节齿阀304偏转,打开净化块303连通外界的通道,此时由于储气囊306中的气体被净化块303以充足的时间净化,继而使得排放的空气中的有毒物质含量达到最低,从而进一步减轻了对环境的污染及对工作人员的身心损害。Working principle: The high-strength PVC ceiling injection molding equipment can make the vibration components 202 on both sides run synchronously after injecting the raw materials into the mold frame 203 to drive the mold frame 203 to vibrate left and right, and the raw materials inside the mold frame 203 can be Under the action of vibration energy, it is automatically flattened. During this period, the vibration component 202 drives the elastic guide post 204 to make the swivel frame 206 continuously rotate in one direction. The bevel gear ring 207 on the swivel frame 206 is also driven to rotate, and the corresponding electromagnetic gear rod 209 drives the rotating frame 206. When the stirring bar 210 rotates, when the elastic guide post 204 moves in the inner cavity of the magnetic frame 201 , an induced current will be obtained and lead to the electromagnetic rack 209 , and the electromagnetic rack 209 repels the magnetic plate 212 during the rotation. The stiffness coefficient is smaller than the stiffness coefficient of the torsion spring assembly on the hinge rod 213, so the magnetic plate 212 can drive the stirring bar 210 to move up to the maximum distance that can be displaced along the movable groove, so that the stirring bar 210 drives the hinge rod 213 to move up to the maximum distance. Inside the raw material, and then the magnetic plate 212 continues to be repelled and moved upward to drive the hinge rod 213 to deform and expand, fully contacting the raw material and stirring it, so that the components of the raw material can reach the optimal mixing state. Therefore, the processing speed of the raw material preparation is effectively improved. When the vibration component 202 vibrates, the piston rod 302 is driven to move back and forth, and the air pressure seat 301 then intermittently sucks and discharges the external air into the purification block 303. 301 discharges gas multiple times, the storage bag 306 then expands and squeezes the T-shaped telescopic rod 305 to extend, so that the elastic wedge 313 is pressed to drive the elastic adjustment frame 312 to move along the worm 307 in a small range gradually. When the amount of gas is sufficient, the elastic wedge post 313 is just displaced to the limit post and is squeezed and contracted by it, the corresponding elastic adjustment frame 312 automatically converts the pressure into elastic force for quick reset, the corresponding worm 307 rotates rapidly, and the upper The elastic slider 310 pulls the support rod 311 under the action of the inertial force, so that the collar 309 drives the ratchet frame 308 to displace, so as to adjust the deflection of the tooth valve 304 and open the passage of the purification block 303 to the outside world. The exhausted gas is purified by the purification block 303 for a sufficient time, so that the content of toxic substances in the discharged air is minimized, thereby further reducing the pollution to the environment and the physical and mental damage to the staff.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

  1. 一种高强度PVC吊顶注塑设备,包括定型机构(2),其特征在于:所述定型机构(2)包括磁性框(201),所述磁性框(201)的内腔滑动连接有振动组件(202),所述振动组件(202)的上端固定连接有模框(203),所述振动组件(202)的左右两端均固定连接有弹性导柱(204),所述弹性导柱(204)的外围靠近模框(203)下端中部的一侧开设有折槽(205),所述磁性框(201)的侧壁转动连接有套接在折槽(205)上的转框(206),所述转框(206)的外围滑动套接有锥齿环(207),所述模框(203)的下端固定连接有滑管(208)。A high-strength PVC ceiling injection molding equipment, comprising a shaping mechanism (2), characterized in that: the shaping mechanism (2) comprises a magnetic frame (201), and a vibration component (201) is slidably connected to the inner cavity of the magnetic frame (201). 202), the upper end of the vibration assembly (202) is fixedly connected with a mold frame (203), and the left and right ends of the vibration assembly (202) are fixedly connected with elastic guide posts (204), and the elastic guide posts (204) A folding groove (205) is opened on the outer periphery of the mold frame (203) near the middle of the lower end of the mold frame (203), and the side wall of the magnetic frame (201) is rotatably connected with a turning frame (206) sleeved on the folding groove (205). A bevel gear ring (207) is slidably sleeved on the periphery of the rotating frame (206), and a sliding tube (208) is fixedly connected to the lower end of the mold frame (203).
  2. 根据权利要求1所述的一种高强度PVC吊顶注塑设备,其特征在于:所述转框(206)的内壁固定连接有延伸至折槽(205)中的导销。The high-strength PVC ceiling injection molding equipment according to claim 1, characterized in that: the inner wall of the rotating frame (206) is fixedly connected with a guide pin extending into the folding groove (205).
  3. 根据权利要求1所述的一种高强度PVC吊顶注塑设备,其特征在于:定型机构(2)还包括电磁齿杆(209),所述电磁齿杆(209)的顶部滑动连接有搅拌条(210),所述搅拌条(210)和电磁齿杆(209)之间固定连接有抵接弹簧(211),所述搅拌条(210)的内腔中部滑动连接有磁性板(212),所述磁性板(212)和搅拌条(210)的内壁之间活动连接有对称的铰接杆(213)。A high-strength PVC ceiling injection molding equipment according to claim 1, characterized in that: the shaping mechanism (2) further comprises an electromagnetic toothed rod (209), and a stirring bar (209) is slidably connected to the top of the electromagnetic toothed bar (209). 210), an abutment spring (211) is fixedly connected between the stirring bar (210) and the electromagnetic gear rod (209), and a magnetic plate (212) is slidably connected to the middle of the inner cavity of the stirring bar (210), so A symmetrical hinge rod (213) is movably connected between the magnetic plate (212) and the inner wall of the stirring bar (210).
  4. 根据权利要求3所述的一种高强度PVC吊顶注塑设备,其特征在于:所述电磁齿杆(209)和滑管(208)之间转动连接且滑管(208)和锥齿环(207)也转动连接,所述电磁齿杆(209)的顶部左右两侧均开设有与搅拌条(210)适配的活动槽,所述电磁齿杆(209)通电后与磁性板(212)之间邻近的面的磁极相同,所述铰接杆(213)的下端活动连接有延伸至磁性板(212)上的扭簧组件。The high-strength PVC ceiling injection molding equipment according to claim 3, characterized in that: the electromagnetic gear rod (209) and the sliding pipe (208) are rotatably connected and the sliding pipe (208) and the bevel gear ring (207) ) is also rotatably connected, the top left and right sides of the electromagnetic gear rod (209) are provided with movable grooves adapted to the stirring bar (210), and the electromagnetic gear rod (209) is connected to the magnetic plate (212) after being energized. The magnetic poles of the adjacent faces are the same, and the lower end of the hinge rod (213) is movably connected with a torsion spring assembly extending to the magnetic plate (212).
  5. 根据权利要求3所述的一种高强度PVC吊顶注塑设备,其特征在于:还包括净化机构(3),所述净化机构(3)包括气压座(301),所述气压座(301)的内腔活动连接有活塞杆(302),所述壳体(1)的内腔左右两侧均固定连接有净化块(303),所述净化块(303)的前端转动连接有齿阀(304),所述净化块(303)的侧壁固定连接有T型伸缩杆(305),所述T型伸缩杆(305) 的外围固定连接有延伸至净化块(303)上的储气囊(306),所述壳体(1)的内壁净化块(303)的上方转动连接有蜗杆(307),所述壳体(1)的内腔滑动连接有套接在蜗杆(307)上的棘齿框(308),所述棘齿框(308)远离储气囊(306)的一端转动连接有套环(309),所述蜗杆(307)的外围滑动连接有对称的弹性滑块(310),所述弹性滑块(310)和套环(309)之间活动连接有支杆(311),所述壳体(1)的内腔远离弹性滑块(310)的一侧滑动连接有套接在蜗杆(307)上的弹性调节框(312),所述弹性调节框(312)的下端固定连接有弹性楔柱(313)。The high-strength PVC ceiling injection molding equipment according to claim 3, characterized in that it further comprises a purification mechanism (3), and the purification mechanism (3) comprises an air pressure seat (301), and the air pressure seat (301) has a A piston rod (302) is movably connected to the inner cavity, a purification block (303) is fixedly connected to the left and right sides of the inner cavity of the housing (1), and a tooth valve (304) is rotatably connected to the front end of the purification block (303). ), the side wall of the purification block (303) is fixedly connected with a T-shaped telescopic rod (305), and the outer periphery of the T-shaped telescopic rod (305) is fixedly connected with a storage bag (306) extending to the purification block (303). ), a worm (307) is rotatably connected to the top of the inner wall purification block (303) of the housing (1), and a ratchet tooth sleeved on the worm (307) is slidably connected to the inner cavity of the housing (1). A frame (308), one end of the ratchet frame (308) away from the storage bag (306) is rotatably connected with a collar (309), and a symmetrical elastic slider (310) is slidably connected to the periphery of the worm (307), A strut (311) is movably connected between the elastic slider (310) and the collar (309), and a sleeve is slidably connected to the side of the inner cavity of the housing (1) away from the elastic slider (310). An elastic adjustment frame (312) on the worm (307), the lower end of the elastic adjustment frame (312) is fixedly connected with an elastic wedge (313).
  6. 根据权利要求5所述的一种高强度PVC吊顶注塑设备,其特征在于:所述气压座(301)上分别开设有单向进、出阀管,所述活塞杆(302)和弹性导柱(204)之间固定连接,所述棘齿框(308)和齿阀(304)之间啮合连接,所述弹性调节框(312)的尺寸与蜗杆(307)的尺寸相适配,所述壳体(1)的内壁固定连接有T型伸缩杆(305)平行的限位柱。The high-strength PVC ceiling injection molding equipment according to claim 5, characterized in that: the air pressure seat (301) is respectively provided with one-way inlet and outlet valve pipes, the piston rod (302) and the elastic guide post (204) are fixedly connected, the ratchet frame (308) and the tooth valve (304) are in meshing connection, the size of the elastic adjustment frame (312) is adapted to the size of the worm (307), and the The inner wall of the housing (1) is fixedly connected with a limit column parallel to the T-shaped telescopic rod (305).
  7. 根据权利要求5所述的一种高强度PVC吊顶注塑设备,其特征在于:还包括壳体(1),所述壳体(1)的内腔底部活动连接有定型机构(2),所述壳体(1)的内腔左右两侧均活动连接有净化机构(3)。The high-strength PVC ceiling injection molding equipment according to claim 5, characterized in that it further comprises a casing (1), and a shaping mechanism (2) is movably connected to the bottom of the inner cavity of the casing (1). The left and right sides of the inner cavity of the casing (1) are movably connected with a purification mechanism (3).
PCT/CN2021/102736 2021-04-27 2021-06-28 High-strength pvc ceiling injection molding device WO2022227256A1 (en)

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CN118023498B (en) * 2024-04-12 2024-07-23 兴化市永安电力工具有限公司 Die casting die slider structure of loosing core
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