WO2022224434A1 - Manufacturing method for flavour-inhaler cartridge - Google Patents

Manufacturing method for flavour-inhaler cartridge Download PDF

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Publication number
WO2022224434A1
WO2022224434A1 PCT/JP2021/016436 JP2021016436W WO2022224434A1 WO 2022224434 A1 WO2022224434 A1 WO 2022224434A1 JP 2021016436 W JP2021016436 W JP 2021016436W WO 2022224434 A1 WO2022224434 A1 WO 2022224434A1
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WO
WIPO (PCT)
Prior art keywords
flavor
case
cooling
cartridge
flavor source
Prior art date
Application number
PCT/JP2021/016436
Other languages
French (fr)
Japanese (ja)
Inventor
仁 丹保
Original Assignee
日本たばこ産業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本たばこ産業株式会社 filed Critical 日本たばこ産業株式会社
Priority to PCT/JP2021/016436 priority Critical patent/WO2022224434A1/en
Publication of WO2022224434A1 publication Critical patent/WO2022224434A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/06Inhaling appliances shaped like cigars, cigarettes or pipes

Definitions

  • the present invention relates to a method of manufacturing a cartridge for a flavor inhaler.
  • Patent Document 1 discloses manufacturing a tobacco rod by performing cutting, paper winding, etc., while conveying a rod using a plurality of conveying drums.
  • a flavor inhaler for inhaling flavor or the like without burning materials is known.
  • a smoking article used in such a flavor inhaler includes, for example, a smoking material made of tobacco containing a volatile component and an aerosol cooling member that cools the volatilized material (aerosol) before it reaches the user's mouth.
  • a product is known (see Patent Document 2).
  • Patent No. 6438063 Japanese Patent Publication No. 2017-518041
  • An object of the present invention is to provide a new method for manufacturing a cartridge for a flavor inhaler.
  • a sheet-like flavor source that generates an aerosol when heated, a cooling section that is configured to cool the aerosol, and the flavor source and the cooling section are contained therein.
  • a method of manufacturing a cartridge for a flavor inhaler comprising: a housing; In this manufacturing method, the flavor source is adsorbed and held and arranged on a conveyor, the cooling section is arranged on the conveyor so as to be adjacent to the flavor source, and the flavor source and the cooling section are conveyed by the conveyor. and placing the flavor source and the cooling unit on a case paper that is a raw material of the case, and winding the case paper around the flavor source and the cooling unit.
  • FIG. 1 is a schematic diagram of a manufacturing apparatus for manufacturing cartridges;
  • FIG. 4A is a schematic plan view of the cooling section sheet as viewed from arrow 4A shown in FIG. 3.
  • FIG. 4 is a schematic plan view of a cooling section sheet immediately after being cut by a slit cutter;
  • FIG. 4 is a schematic plan view of a cooling section sheet immediately after being cut by a cutter;
  • Fig. 3 shows a schematic plan view of a chill section sheet cut on a cutting drum;
  • FIG. 4 is a schematic plan view showing two cooling sections and stopper material separated by a separating drum;
  • FIG. 4 is a schematic plan view of a plurality of cooling units and stopper material transferred to a conveyor;
  • seat manufactured with the manufacturing method which concerns on other embodiment is shown.
  • FIG. 4 is a schematic plan view showing two cooling sections separated by a separation drum;
  • FIG. 4 is a schematic plan view of two cooling units transferred to a conveyor;
  • FIG. 4 is a schematic plan view of two cooling units transferred to a conveyor;
  • 1 is a schematic diagram of a manufacturing apparatus for manufacturing cartridges;
  • FIG. 2 is a schematic plan view of a case containing two cooling units, two flavor sources and a stopper material
  • 7B is a schematic plan view of the case shown in FIG. 7A cut by a cutter
  • FIG. Fig. 2 is a schematic plan view of a case containing two cooling units and two flavor sources
  • 8B is a schematic plan view of the case shown in FIG. 8A cut by a cutter
  • FIG. Fig. 2 is a schematic plan view of a case containing two cooling units and one flavor source
  • 9B is a schematic plan view of the case shown in FIG. 9A cut by a cutter
  • FIG. FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper
  • FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
  • FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
  • FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
  • FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
  • FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
  • FIG. 1A is a schematic perspective view of the flavor inhaler cartridge according to this embodiment.
  • FIG. 1B is a schematic perspective view of the flavor inhaler cartridge with the case unfolded.
  • a flavor inhaler cartridge 100 according to this embodiment includes a flavor source 110, a cooling unit 10, and a case 120.
  • Flavor source 110 generates an aerosol when heated.
  • Cooling unit 10 is configured to cool the aerosol generated by flavor source 110 .
  • the cooling unit 10 also has a function of reinforcing the cartridge 100 .
  • the case 120 accommodates the flavor source 110 and the cooling unit 10 inside.
  • the cartridge 100 may have a stopper 130 that prevents the flavor source 110 accommodated in the case 120 from dropping from the case 120 .
  • the case 120 has a thin, substantially tubular shape, and includes a first wall portion 123, a second wall 120a, and a pair of connection walls 120b.
  • the first wall portion 123 and the second wall 120a face each other so as to be substantially parallel to each other.
  • a pair of connection walls 120b connect both ends of the first wall portion 123 and both ends of the second wall 120a.
  • one of the connection walls 120b extends between one end of the first wall portion 123 and one end of the second wall 120a
  • the other one of the connection walls 120b extends between the first wall portion 123 and one end of the second wall portion 120a. It extends between one end and the other end of the second wall 120a.
  • the first wall portion 123, the second wall 120a, and the pair of connection walls 120b form a substantially cylindrical case 120, and an air flow path through which the aerosol generated from the flavor source 110 passes is formed inside the case 120.
  • the connecting wall 120b shown in FIGS. 1A and 1B may be constructed by a single flat panel, but may be arcuately formed by multiple panels connected via embossing, debossing, or half-cutting. may be formed. In this case, the strength of the entire case 120 can be improved by directing the concave portion formed by embossing, debossing, or half-cutting toward the inside of the case 120 .
  • the case 120 also has a first opening 121 and a second opening 122 facing the first opening 121 .
  • the first opening 121 and the second opening 122 are defined by a first wall portion 123, a second wall 120a and a pair of connecting walls 120b.
  • the first opening 121 allows the passage of the aerosol that originates from the flavor source 110 and has passed through the cooling section 10 .
  • the first opening 121 and the second opening 122 can have substantially the same opening shape.
  • either the first opening 121 or the second opening 122 can face the mouthpiece side of the flavor inhaler.
  • the first opening 121 or the second opening facing the mouthpiece side may be filled with a rectangular filter.
  • the case 120 can be formed by cylindrically forming a sheet of case paper 125 .
  • a sheet of case paper 125 accommodates the flavor source 110, the cooling unit 10, and the stopper 130 in a winding manner.
  • a piece of case paper 125 has two first walls 123a, 123b.
  • An adhesive 126 may be applied to the inner surface of each first wall 123a, 123b.
  • the adhesive 126 for example, a vinyl acetate resin adhesive or a CMC (carboxymethyl cellulose) adhesive can be used.
  • the adhesive 126 is not applied to a portion of the inner surface of one first wall 123 a corresponding to the flavor source 110 so that the adhesive 126 does not adhere to the flavor source 110 .
  • the inner surface of the first wall 123a is coated with the adhesive 126 so as to adhere to the cooling unit 10 and the stopper 130.
  • the adhesive 126 may be applied to substantially the entire inner surface of the other first wall 123b.
  • the inner surface of the first wall 123b is adhered to the outer surface of the first wall 123a, which is adhered to the cooling unit 10 and the stopper .
  • the first wall portion 123 of the case 120 is composed of two first walls 123a and 123b.
  • the thickness of the case 120 (the length between the outer surface of the first wall 123 and the outer surface of the second wall 120a) can be, for example, about 1.0 mm to about 5.0 mm, preferably about 1.5 mm. to about 3.0 mm.
  • the length of case 120 (the length between first opening 121 and second opening 122) can be, for example, about 15 mm to about 100 mm, preferably about 30 mm to about 70 mm.
  • the width of the case 120 (the length orthogonal to the thickness direction and the length direction) can be, for example, about 5 mm to about 20 mm, preferably about 10 mm to about 15 mm.
  • the case 120 can be made of, for example, a predetermined cardboard.
  • the basis weight of the paper forming the case 120 can be, for example, 50 g/m 2 or more and 200 g/m 2 or less, preferably 70 g/m 2 or more and 120 g/m 2 or less. If the basis weight of the paper forming the case 120 exceeds 200 g/m 2 , the heat transfer speed becomes slow when the cartridge 100 is directly heated.
  • the shape of the flavor source 110 By housing the flavor source 110 in the case 120, the shape of the flavor source 110, which is relatively easily deformed, can be maintained. Further, since the case 120 is made of paper, it is easy to dispose of the cartridge 100 after use, and it can absorb a part of the vapor or aerosol generated from the flavor source 110, making it a flavor inhaler. Condensation of vapor or aerosol inside can be suppressed.
  • the flavor source 110 may contain, for example, tobacco and polyhydric alcohol.
  • Polyhydric alcohols may include glycerin, propylene glycol, sorbitol, xylitol and erythritol. These polyhydric alcohols can be used for the flavor source 110 either singly or in combination of two or more.
  • the flavor source 110 may be formed by mixing powdered tobacco and polyhydric alcohol with a binder, and then tableting or injection molding.
  • binder for example, guar gum, xanthan gum, CMC (carboxymethylcellulose), CMC-Na (sodium salt of carboxymethylcellulose), pullulan and hydroxypropylcellulose (HPC), methylcellulose, hydroxylmethylcellulose and the like can be used.
  • CMC carboxymethylcellulose
  • CMC-Na sodium salt of carboxymethylcellulose
  • HPC hydroxypropylcellulose
  • the thickness of the flavor source 110 (the length corresponding to the thickness direction of the case 120) can be, for example, approximately 0.1 mm to approximately 4.5 mm, preferably approximately 0.3 mm to approximately 2.5 mm.
  • the length of flavor source 110 (corresponding to the lengthwise direction of case 120) can be, for example, from about 10 mm to about 30 mm, preferably from about 15 mm to about 20 mm.
  • the width of flavor source 110 (the length corresponding to the width direction of case 120) can be, for example, about 5 mm to about 20 mm, preferably about 10 mm to about 15 mm.
  • a molded product manufactured by extrusion or tableting, a tobacco sheet manufactured by a papermaking method, a casting method, or a rolling method, or a folded tobacco sheet can be used.
  • the length direction there is a direction extending between the first opening 121 and the second opening 122 of the case 120 (hereinafter referred to as the length direction). ) may be formed along the grooves 112 (see FIG. 6). This makes it easier for the aerosol generated from the flavor source 110 to pass through the grooves 112 on the surface of the flavor source 110 and move to the first opening 121 . That is, the grooves 112 on the surface of the flavor source 110 can function as aerosol channels.
  • the flavor source 110 and the cooling section 10 can be arranged adjacent to each other in the length direction.
  • the stopper 130 is arranged adjacent to the flavor source 110 on the side opposite to the cooling section 10 . That is, the flavor source 110 is sandwiched between the stopper 130 and the cooling section 10 in the longitudinal direction.
  • FIG. 2 is an enlarged perspective view of the cooling unit 10.
  • the cooling section 10 has corrugated sections 12 having a plurality of tops 13 and bottoms 14 between the tops 13 .
  • the direction in which the plurality of apexes 13 extend is referred to as the first direction
  • the direction in which the plurality of apexes 13 are adjacent that is, the direction orthogonal to the first direction
  • the corrugated portion 12 shown in FIG. 2 has a substantially sinusoidal shape when viewed from the first direction
  • the corrugated portion 12 may have a rectangular wave shape or a triangular wave shape.
  • the corrugated portion 12 may be made of one or more materials selected from the group consisting of paper, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polylactic acid, cellulose acetate, and aluminum foil, for example.
  • the cooling section 10 may further have a base sheet 17 provided on one of the surfaces of the corrugated section 12, that is, the convex surface of the top portion 13 or the concave surface of the bottom portion 14.
  • the base sheet 17 is provided on the concave side surface of the bottom portion 14 .
  • the base sheet 17 may be provided on both sides of the corrugated portion 12 .
  • the base sheet 17 can be made of, for example, one or more materials selected from the group consisting of paper, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polylactic acid, cellulose acetate, and aluminum foil.
  • the base sheet 17 is provided on only one side of the corrugated portion 12, the base sheet 17 is provided on the surface of the corrugated portion 12 facing the second wall 120a when the cooling portion 10 is accommodated in the case 120. preferably.
  • the cooling section 10 is accommodated in the case 120 oriented such that the first direction in which the top portion 13 of the corrugated section 12 extends coincides with the longitudinal direction of the cartridge 100 .
  • This allows the aerosol generated by the flavor source 110 to pass through the space between the top portions 13 and the space between the bottom portions 14 of the corrugated portion 12 . That is, the space between the top portions 13 and the space between the bottom portions 14 of the corrugated portion 12 can function as an aerosol channel.
  • the stopper 130 can have the same structure as the cooling section 10 in this embodiment.
  • the stopper 130 is not limited to this, and may be made of any material that allows passage of air from the second opening 122 and that can prevent the flavor source 110 from falling from the case 120 .
  • the stopper 130 may not be provided on the cartridge 100 .
  • the cartridge 100 shown in FIG. 1A generates vapor and aerosol of the aerosol source or flavor source 110 by being heated by the heating portion of the flavor inhaler. Vapor and aerosol generated in the flavor source 110 of the cartridge 100 are cooled by passing through the cooling section 10 and reach the mouth of the user upon inhalation by the user. Vapor generated in the cartridge 100 can be cooled by the cooling unit 10 and atomized into an aerosol.
  • the cartridge 100 is thin plate-like or card-like.
  • the cartridge 100 shown in FIG. 1A can be heated from either the first wall 123 or the second wall 120a of the case 120 by the heating portion of the flavor inhaler. In this case, heat is gradually transferred from one side of the flavor source 110, and smoking time can be lengthened. Also, the cartridge 100 may be heated from both sides of the first wall portion 123 and the second wall portion 120a of the case 120 by the heating portion of the flavor inhaler. Further, by providing a susceptor in the cartridge 100, the susceptor may be induction-heated by an induction coil, thereby heating the flavor source 110. FIG. The cartridge 100 can be heated to, for example, 200° C. or higher and 300° C. or lower.
  • FIG. 3 is a schematic diagram of a manufacturing apparatus for manufacturing the cartridge 100.
  • the apparatus 200 shown in FIG. 3 is an apparatus for manufacturing the cooling portion 10 and supplying the cooling portion 10 to the flavor source 110 .
  • the direction of rotation of the drum or roller is indicated by an arrow.
  • the apparatus 200 shown in FIG. 3 manufactures the cooling portion 10 shown in FIGS. 1B and 2 by appropriately cutting the cooling portion sheet 20, which is the raw material of the cooling portion 10 of the cartridge 100, while conveying it with a plurality of drums. do.
  • the manufactured cooling section 10 is placed adjacent to the flavor source 110 as shown in FIG. 1B.
  • the device 200 has a pair of first delivery rollers 205, a cutting drum 210, a second delivery roller 250, an acceleration drum 220, and a separation drum 230 (separate drum).
  • the cutting drum 210 conveys the cooling section sheet 20 while sucking it, and the cooling section sheet 20 is cut by the cutting drum 210 .
  • Acceleration drum 220 receives cut chill sheet 20 from cutting drum 210 .
  • the acceleration drum 220 rotates in the opposite direction to the cutting drum 210 .
  • the separation drum 230 separates the cooling units 10 from the cut cooling unit sheet 20 in the width direction of the separation drum 230 (the depth direction of the paper surface in FIG. 3). Separating drum 230 rotates in the same direction as cutting drum 210 .
  • the cartridge 100 is manufactured using the cutting drum 210, the acceleration drum 220, and the separation drum 230, but the number of drums is not limited to this. If the cooling section sheet 20 is separated by a single separation drum 230, the diameter of the separation drum 230 may increase, or the cooling section sheet 20 may fall off due to the increased separation speed. Therefore, when separating the cooling section sheet 20, it is preferable to provide two separation drums 230 and separate the cooling section sheet 20 in stages.
  • the cooling section sheet 20 is preferably wound into a roll. Thereby, the arrangement space of the cooling part sheet 20 can be reduced, and the cooling part 10 can be continuously manufactured in the apparatus 200 . Also, the cooling section sheet 20 is preferably wound so that the corrugated section 12 faces outward and the base sheet 17 faces inward.
  • FIG. 4A is a schematic plan view of the cooling section sheet 20 viewed from arrow 4A shown in FIG.
  • an arrow C1 indicates the direction in which the cooling section sheet 20 is conveyed.
  • the first direction in which the top part 13 of the cooling part sheet 20 extends is perpendicular to the conveying direction C1.
  • the pair of first delivery rollers 205 sandwich the cooling section sheet 20 and deliver the cooling section sheet 20 in a predetermined direction according to the rotating direction of the first delivery rollers 205 .
  • One of the pair of first delivery rollers 205 can have a plurality of concave portions and a plurality of convex portions corresponding to the top portion 13 and the bottom portion 14 of the cooling portion sheet 20 .
  • the first delivery rollers 205 are engaged with the top portion 13 and the bottom portion 14 of the cooling section sheet 20 , so that even if the pair of first delivery rollers 205 do not strongly sandwich the cooling section sheet 20 , the first delivery rollers 205 are In contrast, the cooling section sheet 20 can be prevented from slipping.
  • the cooling unit sheet 20 delivered by the first delivery roller 205 is conveyed while being attracted to the cutting drum 210 . Subsequently, the cooling section sheet 20 delivered to the cutting drum 210 is cut. Specifically, the cooling section sheet 20 conveyed by the cutting drum 210 is cut along the conveying direction C1 by the slit cutter 240 .
  • 4B is a schematic plan view of the cooling section sheet 20 immediately after being cut by the slit cutter 240. FIG. In FIG. 4B, the cut locations by the slit cutter 240 are indicated by dashed lines. As shown in FIG. 4B, the cooling section sheet 20 is cut along the second direction. In the example shown in FIG. 4B, the cooling section sheet 20 is cut along the second direction at two locations.
  • FIG. 4C is a schematic plan view of cooling section sheet 20 immediately after being cut by cutter 255 .
  • the cutting location by the cutter 255 is indicated by a dashed line.
  • the cooling section sheet 20 is cut along the first direction so as to be separated at predetermined intervals in the second direction.
  • the cutter 255 is preferably provided on the second delivery roller 250 .
  • the second feeding roller 250 has a plurality of concave portions 250a and a plurality of convex portions 250b corresponding to the top portion 13 and the bottom portion 14 of the cooling portion sheet 20, and further feeds the cooling portion sheet 20 attracted to the cutting drum 210.
  • the cutter 255 is preferably provided on at least one of the plurality of protrusions 250b of the second delivery roller 250. As shown in FIG. Thereby, the cooling part sheet 20 can be cut at a position corresponding to the bottom part 14 of the cooling part sheet 20 while the second delivery roller 250 delivers the cooling part sheet 20 .
  • the cooling section sheet 20 is cut by the cutter 255 after being cut by the slit cutter 240, but the order of cutting is not limited to this. That is, the cooling section sheet 20 may be cut by the slit cutter 240 after being cut by the cutter 255 .
  • a plurality of cooling part sheets 20 are formed by cutting the cooling part sheet 20 with the slit cutter 240 and the cutter 255 on the cutting drum 210 . It is preferable that the cutting drum 210 rotates at a higher speed than the peripheral speed of the first delivery roller 205 that delivers the cooling unit sheet 20 to the cutting drum 210 . As a result, the cutting drum 210 can apply tension to the cooling section sheet 20 to remove slack in the cooling section sheet 20 , thereby assisting the cutting by the slit cutter 240 and the cutter 255 . Also, the cutting drum 210 slides against the cooling section sheet 20 before being cut along the first direction shown in FIG. Gaps may be formed between the cooling section sheets 20 . As a result, the subsequent drums (the accelerating drums 220 in the present embodiment) can easily attract the respective cooling section sheets 20 separately.
  • FIG. 4D shows a schematic plan view of the cooling section sheet 20 cut on the cutting drum 210.
  • the cut cooling section sheet 20 has at least two cooling sections 10 adjacent in the first direction.
  • the cooling unit sheet 20 is cut at two locations along the second direction by the slit cutter 240, so that the pair of cooling units 10 located at both ends in the first direction and the stopper located in the center are formed. material 130'. Note that the central stopper material 130' is finally cut in two to form the two stoppers 130 shown in FIG. 1B.
  • the cooling section sheet 20 cut by the cutting drum 210 is adsorbed by the adsorption section 220 a of the acceleration drum 220 and conveyed to the separation drum 230 .
  • the separation drum 230 preferably rotates at a peripheral speed higher than that of the cutting drum 210 .
  • the adsorption portion 220 a of the acceleration drum 220 is movable in the circumferential direction of the acceleration drum 220 .
  • the peripheral speed of the suction part 220 a when receiving the cooling part sheet 20 from the cutting drum 210 is the same as that of the cutting drum 210 .
  • the peripheral speed of the adsorption portion 220 a when transferring the cooling portion sheet 20 to the separation drum 230 is the same as the peripheral speed of the separation drum 230 .
  • the acceleration drum 220 can transfer the cooling section sheet 20 to the separation drum 230 after increasing the gap in the conveying direction C1 between the cooling section sheets 20 .
  • the surface of the adsorption part 220a that adsorbs the cooling part sheet 20 is formed in a concave shape. As a result, the cooling part sheet 20 can be sucked more easily than when the cooling part sheet 20 is sucked on a flat surface.
  • FIG. 4E is a schematic plan view showing two cooling sections 10 and stopper material 130' separated by a separating drum 230.
  • FIG. 4E the two cooling portions 10 are separated from each other from the stopper material 130', forming a gap S1 therebetween.
  • the separation drum 230 transfers the two cooling units 10 and the stopper material 130 ′ shown in FIG. 4E to the conveyor 260 that conveys the flavor source 110 .
  • Two flavor sources 110 are placed on the conveyor 260 in a direction perpendicular to the conveying direction with a gap corresponding to the stopper material 130' shown in FIG. 4E.
  • the flavor source 110 is placed in each of the gaps S1 between the two cooling units 10 and the stopper material 130' shown in FIG. 4E. is placed.
  • FIG. 4F is a schematic plan view of a plurality of cooling units 10 and stopper materials 130' transferred to the conveyor 260.
  • each flavor source 110 is positioned between the two cooling sections 10 and the stopper material 130'.
  • the two cooling units 10, the stopper material 130' and the two flavor sources 110 shown in FIG. 4F are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it is cut at the central portion in the length direction (horizontal direction) shown in FIG. 4F to manufacture two cartridges 100 shown in FIG. 1A.
  • FIG. 5A shows a schematic plan view of a cooling section sheet 20 manufactured by a manufacturing method according to another embodiment.
  • the cut locations by the slit cutter 240 are indicated by dashed lines.
  • the cooling section sheet 20 is cut along the second direction at one point in the first direction.
  • the cooling section sheet 20 is cut along the second direction at the central portion in the first direction. Thereby, two cooling portions 10 adjacent to each other in the first direction are formed.
  • 5B is a schematic plan view showing two cooling sections 10 separated by a separation drum 230.
  • FIG. 5B a gap S2 is formed between the two cooling units 10.
  • the separation drum 230 transfers the two cooling units 10 shown in FIG. 5B to the conveyor 260 that conveys the flavor sources 110 shown in FIG.
  • One flavor source 110′ or two flavor sources 110 are placed on the conveyor 260 at positions corresponding to the gap S2 between the two cooling units 10 shown in FIG. 5B.
  • one flavor source 110' or two flavor sources 110 are arranged in the gap S2 between the two cooling units 10 shown in FIG. 5B. .
  • FIG. 5C is a schematic plan view of two cooling units 10 transferred to the conveyor 260.
  • one flavor source 110' may be positioned between two cooling sections 10.
  • FIG. Flavor source 110 ′ may have, for example, approximately twice the length of flavor source 110 .
  • Two cooling units 10 and one flavor source 110' shown in FIG. 5C are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it can be cut at the central portion in the length direction (horizontal direction) shown in FIG. 5C.
  • two cartridges 100 shown in FIG. 1A with the stopper 130 omitted are manufactured.
  • FIG. 5D is a schematic plan view of two cooling units 10 transferred to the conveyor 260.
  • two flavor sources 110 may be positioned between the two cooling sections 10 .
  • a gap S3 may be provided between the two flavor sources 110 .
  • the two cooling units 10 and the two flavor sources 110 shown in FIG. 5D are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it is cut at the central portion in the length direction (horizontal direction) shown in FIG. 5D, that is, at the gap S3.
  • two cartridges 100 shown in FIG. 1A with the stopper 130 omitted are manufactured.
  • two flavor sources 110 pre-cut to the same length may be arranged with a gap S3.
  • the lengths of the two flavor sources 110 can be equalized by cutting at the gap S3. As a result, it is possible to suppress the difference in flavor and taste due to the length of the flavor source 110 between the two cartridges 100 .
  • the flavor source 110 may be glued to the case 120 when the stopper 130 is omitted as shown in FIG. 5D.
  • FIG. 6 is a schematic diagram of a manufacturing apparatus for manufacturing the cartridge 100.
  • the device 300 shown in FIG. 6 is a device that accommodates the flavor source 110, the cooling unit 10, and the stopper material 130' in the case 120.
  • the direction of rotation of the drum is indicated by an arrow.
  • the apparatus 200 shown in FIG. 6 manufactures the cartridge 100 by transporting the flavor source 110, the cooling section 10, and the stopper material 130' and wrapping them with the case paper 125. As shown in FIG.
  • the device 300 has a folding drum 40 , a suction drum 50 and a drum 51 that drive a conveyor 260 , and a suction robot 80 .
  • the folding drum 40 transports the case paper 125, which is the raw material of the case 120, while sucking it, and wraps the flavor source 110, the cooling unit 10, and the stopper material 130' with the case paper 125 cut to a predetermined length.
  • the adsorption drum 50 and the drum 51 drive the conveyor 260 shown in FIG.
  • the adsorption drum 50 can adsorb the flavor source 110, the cooling unit 10, and the stopper material 130' placed on the conveyor 260. As shown in FIG.
  • the adsorption robot 80 has a plurality of adsorption hands 82 that adsorb and hold the sheet-like flavor source 110 , and arranges the adsorbed flavor source 110 on the conveyor 260 .
  • the adsorption hand 82 can adsorb the flavor source 110 by, for example, vacuum adsorption or electrostatic adsorption.
  • the adsorption robot 80 adsorbs and holds a plurality of flavor sources 110, and arranges two flavor sources 110 side by side on the conveyor 260 in a direction orthogonal to the conveying direction.
  • the adsorption robot 80 adsorbs and holds at least two flavor sources 110 and arranges the two flavor sources 110 on the conveyor 260 with a gap provided between the two flavor sources 110 .
  • the suction robot 80 repeats placing two more flavor sources 110 sucked by the suction hand 82 on the conveyor 260 .
  • the flavor source 110 may have a first surface 110a with grooves 112 and a second surface 110b without grooves 112 facing the first surface 110a.
  • the adsorption hand 82 of the adsorption robot 80 preferably adsorbs the second surface 110 b of the flavor source 110 . Thereby, the flavor source 110 can be adsorbed and held more reliably.
  • the cooling section 10 is placed on the conveyor 260 adjacent to the flavor sources 110 by the apparatus 200 shown in FIG. 3, for example.
  • two cooling units 10 can be arranged on the conveyor 260 such that the cooling units 10 are positioned on both sides in the direction in which the two flavor sources 110 are adjacent.
  • a stopper material 130' may also be placed in the gap between the two flavor sources 110, as shown in Figure 4F.
  • the two cooling units 10, the two flavor sources 110, and the stopper material 130' are transported by the conveyor 260 and then transported while being adsorbed by the adsorption drum 50. As shown in FIG.
  • the case paper 125 which is the raw material of the case 120, is sucked by the folding drum 40 and fed out.
  • the folding drum 40 is provided with a cold glue feeder 310 , a rotary cutter 60 , a folding guide 72 , a heater 74 , a cutter 76 and a tucker 78 .
  • Case paper 125 on folding drum 40 is supplied with adhesive 126 shown in FIG. 1B by cold glue supply 310 .
  • the case paper 125 on the folding drum 40 is cut to a predetermined length by the rotary cutter 60 .
  • Rotary cutter 60 may have a cutting portion 64 and a half-cut or debossed portion 62 .
  • the cutting unit 64 is configured to cut the case paper 125 into a predetermined length.
  • the half-cut or deboss forming unit 62 cuts the surface of the case paper 125, cuts a part of the surface of the case paper 125, compresses the surface of the case paper 125, and cuts the case paper 125 in half. Configured to form cuts or debosses.
  • the half-cut or debossed portion 62 may be half-cut or debossed by laser processing. That is, half-cutting or debossing can also be referred to as cutting lines or indentation lines formed on the surface of the case paper 125 . This makes it easier for the case paper 125 to fold along the half-cut or deboss.
  • the half-cut or debossed portion 62 may not be provided on the rotary cutter 60 .
  • the case paper 125 may be pre-cut on another drum and then fed to the folding drum 40 .
  • the adsorption drum 50 arranges the two cooling units 10, the two flavor sources 110, and the stopper material 130' on the case paper 125 cut to a predetermined length by the rotary cutter 60.
  • Tucker 78 and folding guide 72 then fold the two first walls 123a, 123b shown in FIG. be wrapped around.
  • a case 120 is formed inside which accommodates the two cooling units 10, the two flavor sources 110, and the stopper material 130'.
  • the case 120 containing the two cooling units 10, the two flavor sources 110, and the stopper material 130' is heated by the heater 74 to promote hardening of the adhesive 126.
  • FIG. Finally, the case 120 containing the two cooling units 10, the two flavor sources 110 and the stopper material 130' is cut by the cutter 76.
  • the cutter 76 may be provided on another drum in the subsequent stage. Moreover, when cutting with the cutter 76, it is preferable to cut the center of the case 120 while pressing both side end faces of the case 120. As shown in FIG. Before or after the cutting of the case 120 by the cutter 76, an inspection device may be provided for inspecting whether or not the case 120 can be cut at the desired position.
  • the inspection device may include, for example, an infrared sensor, a transmitted light sensor, a capacitive sensor, or an image sensor. Means may be provided for removing the cartridge 100 manufactured from the case 120 when the case 120 is cut at an undesired position.
  • FIG. 7A is a schematic plan view of a case 120 containing two cooling units 10, two flavor sources 110, and a stopper material 130'.
  • the cutting location by the cutter 76 is indicated by a dashed line.
  • 7B is a schematic plan view of case 120 shown in FIG. 7A cut by cutter 76.
  • a stopper material 130' is arranged between two flavor sources 110, and two cooling units 10 are arranged on both sides in the direction in which the two flavor sources 110 are adjacent.
  • the cutter 76 shown in FIG. 6 cuts the substantially central portion in the longitudinal direction of the case 120 shown in FIG. 7A, that is, the portion including the stopper material 130'.
  • two cases 120 are formed by cutting with the cutter 76 , and each case 120 accommodates the flavor source 110 , the cooling section 10 and the stopper 130 . As a result, two cartridges 100 are manufactured.
  • the stopper material 130' does not have to be fed onto the conveyor 260.
  • the tucker 78 and folding guide 72 shown in FIG. 6 fold the two first walls 123 a, 123 b of the case paper 125 to wrap the case paper 125 around the two cooling units 10 and the two flavor sources 110 .
  • FIG. 8A is a schematic plan view of a case 120 that houses two cooling units 10 and two flavor sources 110.
  • FIG. 8A the cutting location by the cutter 76 is indicated by a dashed line.
  • 8B is a schematic plan view of case 120 shown in FIG. 8A cut by cutter 76.
  • FIG. 8A a gap S3 is provided between the two flavor sources 110, and two cooling units 10 are arranged on both sides in the direction in which the two flavor sources 110 are adjacent to each other.
  • the stopper material 130' is not arranged inside the case 120.
  • the cutter 76 cuts the substantially central portion in the longitudinal direction of the case 120 shown in FIG. 8A, that is, the portion including the gap S3.
  • each case 120 accommodates the flavor source 110 and the cooling unit 10 .
  • two cartridges 100 without stoppers 130 are manufactured.
  • the lengths of the two flavor sources 110 can be equalized by cutting at the gap S3. As a result, it is possible to suppress the difference in flavor and taste due to the length of the flavor source 110 between the two cartridges 100 .
  • the adsorption robot 80 has been described as placing two flavor sources 110 on the conveyor 260, but the adsorption robot 80 adsorbs and holds one flavor source 110 to produce one flavor.
  • Source 110 ′ may be placed on conveyor 260 .
  • flavor source 110 ′ may have, for example, approximately twice the length of flavor source 110 .
  • the tucker 78 and folding guide 72 shown in FIG. 6 fold the two first walls 123a, 123b of the case paper 125 to wrap the case paper 125 around the two cooling units 10 and one flavor source 110'.
  • FIG. 9A is a schematic plan view of a case 120 that houses two cooling units 10 and one flavor source 110'.
  • the cutting location by the cutter 76 is indicated by a dashed line.
  • 9B is a schematic plan view of case 120 shown in FIG. 9A cut by cutter 76.
  • FIG. 9A two cooling units 10 are arranged on both sides of one flavor source 110'. Note that in the example shown in FIG. 9A, the stopper material 130' is not arranged inside the case 120.
  • the cutter 76 cuts the substantially central portion of the case 120 shown in FIG. 1A in the longitudinal direction, that is, substantially the central portion of the flavor source 110'.
  • two cases 120 are formed by cutting the cutter 76 , and each case 120 accommodates the flavor source 110 and the cooling unit 10 . As a result, two cartridges 100 without stoppers 130 are manufactured.
  • FIG. 10A to 10F show schematic cross-sectional views of the folding drum 40 and the suction drum 50 when folding the case paper 125.
  • FIG. 10A The case paper 125 cut to a predetermined length by the rotary cutter 60 shown in FIG.
  • the folding drum 40 has a recess 42 having a shape corresponding to the shape of the case 120 and a pusher 44 for pushing the case 120 positioned in the recess 42 out of the recess 42 .
  • case paper 125 has a substantially flat shape so as to cover recess 42 .
  • the adsorption drum 50 adsorbs and holds the flavor source 110 and the cooling section 10 (and the stopper material 130', if any) conveyed from the conveyor 260 shown in FIG.
  • the adsorption drum 50 has a recess 52 having a shape corresponding to the shape of the flavor source 110 and the cooling portion 10 (and the stopper material 130 ′, if any) placed on the conveyor 260 , and the recess 52 . and a pusher 54 for pushing the cooling portion 10 (and stopper material 130 ′, if any) out of the recess 52 .
  • the attraction drum 50 further has a mouthpiece 56 for pressing the case paper 125 attracted to the folding drum 40 against the concave portion 42 to form a mold.
  • the mouthpiece 56 has a pressing portion 56a having an outer shape corresponding to the shape of the recess 42 of the folding drum 40, and a cavity 56b for the pusher 54 to pass through.
  • the case paper 125 is recessed by the mouthpiece 56 as shown in FIG. 10B. pressed against 42. Specifically, the pressing portion 56 a of the mouthpiece 56 enters the recess 42 , and the case paper 125 enters the recess 42 while deforming along the recess 42 . As a result, the case paper 125 is molded in a concave shape corresponding to the concave portion 42 .
  • the mouthpiece 56 is separated from the case paper 125 as shown in FIG. 10C.
  • the case paper 125 is folded along the half-cuts or debosses formed by the half-cut or deboss forming part 62 of the rotary cutter 60 shown in FIG. A portion corresponding to the pair of connection walls 120b is formed.
  • Half-cutting or debossing the case paper 125 allows the case paper 125 to be folded into a desired shape even for a very thin case 120 (for example, about 1.5 mm to about 4.0 mm thick). be able to.
  • cavity 56b of mouthpiece 56 is enlarged and pusher 54 recesses flavor source 110 and cooling portion 10 (and stopper material 130', if present) as shown in FIG. 10E.
  • FIGS. 10A to 10F The flavor source 110 is in sheet form as described above and can be very fragile.
  • the case paper 125 is provided with a concave mold in advance, when the pusher 54 is used to place the flavor source 110 and the cooling unit 10 (and the stopper material 130 ′, if any) on the case paper 125 , At the same time, the stress applied to the flavor source 110 and the cooling section 10 (and the stopper material 130', if present) can be reduced compared to the case where the case paper 125 is provided with a concave mold. As a result, destruction of the flavor source 110 and the cooling portion 10 (and the stopper material 130', if any), especially the brittle flavor source 110, can be suppressed.
  • the case paper 125 is folded along the half-cut or deboss so that the case paper 125 is aligned with the flavor source 110 . and the cooling part 10 (and the stopper material 130' if present).
  • the pusher 54 returns to the position shown in FIG. 10F, and the portion corresponding to the first wall 123a of the case paper 125 is folded by the tucker 78 along the half-cut or deboss. This causes the adhesive 126 applied to the first wall 123a shown in FIG. 1B to adhere to the cooling portion 10 (and the stopper material 130', if present).
  • the folding drum 40 rotates, and the folding guide 72 shown in FIG. 6 folds the portion corresponding to the first wall 123b of the case paper 125 along the half-cut or deboss.
  • the first wall 123b shown in FIG. 1B is overlapped with the first wall 123a, and the adhesive 126 applied to the first wall 123b adheres to the first wall 123a, and the first wall 123a shown in FIG. 7A, FIG. 8A, or FIG. 9A
  • a case 120 is formed as shown in FIG.
  • the folding drum 40 is then rotated, the heater 74 heats the adhesive 126, and the case 120 is cut by the cutter 76 to form the two cartridges 100 shown in Figures 7B, 8B, or 9B. .
  • the two cartridges 100 are pushed out of the recesses 42 by the pusher 44 of the folding drum 40 shown in FIGS. 10A-10F.
  • the two first walls 123a, 123b of the case 120 face the first surface 110a (see FIG. 6) of the flavor source 110, and the second wall 120a faces the flavor source 110.
  • Case paper 125 is preferably wrapped around flavor source 110 and cooling portion 10 (and stopper material 130' if present) so as to face second surface 110b (see FIG. 6).
  • the corrugated portion 12 shown in FIG. Case paper 125 is preferably wrapped around flavor source 110 and cooling portion 10 (and stopper material 130' if present) so as to do so.
  • one surface of the cartridge 100 has two first walls 123a and 123b, and the other surface has one second wall 120a and the base sheet 17.
  • the strength and heat insulating properties of the cartridge 100 can be made uniform.
  • a sheet-shaped flavor source that generates an aerosol when heated, a cooling section configured to cool the aerosol, and the flavor source and the cooling section are housed inside.
  • a method of manufacturing a cartridge for a flavor inhaler having a case is provided.
  • the flavor source is adsorbed and held and arranged on a conveyor
  • the cooling section is arranged on the conveyor so as to be adjacent to the flavor source
  • the flavor source and the cooling section are conveyed by the conveyor. and placing the flavor source and the cooling unit on a case paper that is a raw material of the case, and winding the case paper around the flavor source and the cooling unit.
  • a second aspect is the first aspect, wherein the case paper is half-cut or debossed, the case paper is folded along the half-cut or debossed, and the case paper is wrapped around the flavor source and the cooling unit.
  • the gist is to include,
  • a third aspect is the first aspect or the second aspect, wherein the case paper is formed with a concave shape, and after the case paper is formed with the concave shape, the flavor source and the cooling unit are arranged on the case paper.
  • the gist is to do, including.
  • a fourth aspect is any one of the first aspect to the third aspect, wherein the flavor source has a first surface having grooves and a second surface having no grooves facing the first surface.
  • the manufacturing method is such that two first walls of the case face the first surface of the flavor source, and one second wall of the case facing the first wall faces the second wall of the flavor source. wrapping the case paper around the flavor source and the cooling unit so as to face the surface.
  • a fifth aspect is any one of the first aspect to the fourth aspect, wherein at least two of the flavor sources are adsorbed and held, and a gap is provided between the two flavor sources to move the two flavor sources on the conveyor.
  • the two cooling units are arranged on the conveyor so that the cooling units are located on both sides in the direction in which the two flavor sources are adjacent, and the case paper is placed on the two flavor sources and the two The gist of the matter includes wrapping around the cooling section.
  • a sixth aspect is the fifth aspect, wherein a stopper material is placed in the gap between the two flavor sources, and the case paper is wrapped around the two flavor sources, the two cooling units, and the stopper material.
  • the gist is to include
  • a seventh aspect is any one of the first aspect to the fourth aspect, wherein one flavor source is adsorbed and held and arranged on a conveyor, and the cooling units are positioned on both sides of the one flavor source. , placing two said cooling units on said conveyor and wrapping said case paper around said one flavor source and said two cooling units.
  • An eighth aspect is any one of the first aspect to the seventh aspect, wherein the cooling section comprises a corrugated section having a plurality of tops and bottoms between the tops, and a base sheet provided on one surface of the corrugated section. and wherein the corrugated portion faces two first walls of the case, and the base sheet faces one second wall that faces the first wall of the case. and wrapping the case paper around the flavor source and the cooling unit.
  • Reference Signs List 10 cooling section 12: corrugated section 13: top section 14: bottom section 17: base sheet 100: cartridges 110, 110': flavor source 110a: first surface 110b: second surface 112: groove 120: case 120a: second wall 123, 123a, 123b: first wall 125: case paper 130: stopper 130': stopper material 260: conveyor S1: gap S2: gap

Abstract

Provided is a novel manufacturing method for a flavour-inhaler cartridge. The manufacturing method for a flavour inhaler cartridge includes: holding a flavour source by suction and placing the same on a conveyor; placing a cooling part on the conveyor so as to be adjacent to the flavour source; conveying the flavour source and the cooling part; placing the flavour source and the cooling part on a piece of case paper which is a material for a case; and rolling the flavour source and the cooling part up in the case paper.

Description

香味吸引器用のカートリッジの製造方法Manufacturing method of cartridge for flavor inhaler
 本発明は、香味吸引器用のカートリッジの製造方法に関する。 The present invention relates to a method of manufacturing a cartridge for a flavor inhaler.
 従来、たばこロッド等の喫煙品を製造するための装置が知られている(特許文献1参照)。特許文献1は、複数の搬送ドラムを使用してロッドを搬送しながら切断及び紙巻等を行い、たばこロッドを製造することを開示している。また、従来、材料の燃焼をすることなく香味等を吸引するための香味吸引器が知られている。このような香味吸引器に使用される喫煙品として、例えば、揮発成分を含むたばこから成る喫煙材と、揮発した材料(エアロゾル)がユーザの口内に到達する前に冷却するエアロゾル冷却部材を有する喫煙品が知られている(特許文献2参照)。 Conventionally, a device for manufacturing smoking articles such as tobacco rods is known (see Patent Document 1). Patent Literature 1 discloses manufacturing a tobacco rod by performing cutting, paper winding, etc., while conveying a rod using a plurality of conveying drums. Further, conventionally, a flavor inhaler for inhaling flavor or the like without burning materials is known. A smoking article used in such a flavor inhaler includes, for example, a smoking material made of tobacco containing a volatile component and an aerosol cooling member that cools the volatilized material (aerosol) before it reaches the user's mouth. A product is known (see Patent Document 2).
特許第6438063号Patent No. 6438063 特表2017-518041号公報Japanese Patent Publication No. 2017-518041
 本発明の目的は、新たな香味吸引器用のカートリッジの製造方法を提供することである。 An object of the present invention is to provide a new method for manufacturing a cartridge for a flavor inhaler.
 本発明の一形態によれば、加熱されることでエアロゾルを生成するシート状の香味源と、前記エアロゾルを冷却するように構成される冷却部と、前記香味源と前記冷却部とを内部に収容するケースと、を有する香味吸引器用のカートリッジの製造方法が提供される。この製造方法は、前記香味源を吸着保持してコンベア上に配置し、前記香味源に隣接するように前記冷却部を前記コンベア上に配置し、前記コンベアで前記香味源及び前記冷却部を搬送し、前記ケースの原料となるケース用紙に前記香味源及び前記冷却部を配置し、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む。 According to one aspect of the present invention, a sheet-like flavor source that generates an aerosol when heated, a cooling section that is configured to cool the aerosol, and the flavor source and the cooling section are contained therein. A method of manufacturing a cartridge for a flavor inhaler is provided, comprising: a housing; In this manufacturing method, the flavor source is adsorbed and held and arranged on a conveyor, the cooling section is arranged on the conveyor so as to be adjacent to the flavor source, and the flavor source and the cooling section are conveyed by the conveyor. and placing the flavor source and the cooling unit on a case paper that is a raw material of the case, and winding the case paper around the flavor source and the cooling unit.
本実施形態に係る香味吸引器用カートリッジの概略斜視図である。It is a schematic perspective view of the cartridge for flavor inhalers which concerns on this embodiment. ケースを展開した状態の香味吸引器用カートリッジの概略斜視図である。Fig. 2 is a schematic perspective view of the flavor inhaler cartridge with the case unfolded; 冷却部の拡大斜視図である。It is an expansion perspective view of a cooling part. カートリッジを製造する製造装置の概略図である。1 is a schematic diagram of a manufacturing apparatus for manufacturing cartridges; FIG. 図3に示す矢視4Aから見た冷却部シートの概略平面図である。4A is a schematic plan view of the cooling section sheet as viewed from arrow 4A shown in FIG. 3. FIG. スリットカッタによって切断された直後の冷却部シートの概略平面図である。FIG. 4 is a schematic plan view of a cooling section sheet immediately after being cut by a slit cutter; カッタによって切断された直後の冷却部シートの概略平面図である。FIG. 4 is a schematic plan view of a cooling section sheet immediately after being cut by a cutter; 切断ドラムにおいて切断された冷却部シートの概略平面図を示す。Fig. 3 shows a schematic plan view of a chill section sheet cut on a cutting drum; 分離ドラムによって離間された2つの冷却部とストッパ材料とを示す概略平面図である。FIG. 4 is a schematic plan view showing two cooling sections and stopper material separated by a separating drum; コンベアに受け渡された複数の冷却部及びストッパ材料の概略平面図である。FIG. 4 is a schematic plan view of a plurality of cooling units and stopper material transferred to a conveyor; 他の実施形態に係る製造方法で製造された冷却部シートの概略平面図を示す。The schematic plan view of the cooling part sheet|seat manufactured with the manufacturing method which concerns on other embodiment is shown. 分離ドラムによって離間された2つの冷却部を示す概略平面図である。FIG. 4 is a schematic plan view showing two cooling sections separated by a separation drum; コンベアに受け渡された2つの冷却部の概略平面図である。FIG. 4 is a schematic plan view of two cooling units transferred to a conveyor; コンベアに受け渡された2つの冷却部の概略平面図である。FIG. 4 is a schematic plan view of two cooling units transferred to a conveyor; カートリッジを製造する製造装置の概略図である。1 is a schematic diagram of a manufacturing apparatus for manufacturing cartridges; FIG. 2つの冷却部、2つの香味源、及びストッパ材料を収容するケースの概略平面図である。Fig. 2 is a schematic plan view of a case containing two cooling units, two flavor sources and a stopper material; カッタによって切断された図7Aに示すケースの概略平面図である。7B is a schematic plan view of the case shown in FIG. 7A cut by a cutter; FIG. 2つの冷却部及び2つの香味源を収容するケースの概略平面図である。Fig. 2 is a schematic plan view of a case containing two cooling units and two flavor sources; カッタによって切断された図8Aに示すケースの概略平面図である。8B is a schematic plan view of the case shown in FIG. 8A cut by a cutter; FIG. 2つの冷却部及び1つの香味源を収容するケースの概略平面図である。Fig. 2 is a schematic plan view of a case containing two cooling units and one flavor source; カッタによって切断された図9Aに示すケースの概略平面図である。9B is a schematic plan view of the case shown in FIG. 9A cut by a cutter; FIG. ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper; ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper; ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper; ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper; ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper; ケース用紙を折り畳むときの折り畳みドラム及び吸着ドラムの概略断面図を示す。FIG. 4 shows a schematic cross-sectional view of a folding drum and a suction drum when folding the case paper;
 以下、本発明の実施形態について図面を参照して説明する。以下で説明する図面において、同一の又は相当する構成要素には、同一の符号を付して重複した説明を省略する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the drawings described below, the same or corresponding components are denoted by the same reference numerals, and duplicate descriptions are omitted.
 図1Aは、本実施形態に係る香味吸引器用カートリッジの概略斜視図である。図1Bは、ケースを展開した状態の香味吸引器用カートリッジの概略斜視図である。図1A及び図1Bに示すように、本実施形態に係る香味吸引器用のカートリッジ100は、香味源110と、冷却部10と、ケース120と、を有する。香味源110は、加熱されることでエアロゾルを生成する。冷却部10は、香味源110で生じたエアロゾルを冷却するように構成される。また、冷却部10は、カートリッジ100を補強する機能も有する。ケース120は、香味源110及び冷却部10を内部に収容する。また、本実施形態のように、カートリッジ100は、ケース120に収容された香味源110がケース120から落下することを防止するストッパ130を有してもよい。 FIG. 1A is a schematic perspective view of the flavor inhaler cartridge according to this embodiment. FIG. 1B is a schematic perspective view of the flavor inhaler cartridge with the case unfolded. As shown in FIGS. 1A and 1B, a flavor inhaler cartridge 100 according to this embodiment includes a flavor source 110, a cooling unit 10, and a case 120. As shown in FIGS. Flavor source 110 generates an aerosol when heated. Cooling unit 10 is configured to cool the aerosol generated by flavor source 110 . The cooling unit 10 also has a function of reinforcing the cartridge 100 . The case 120 accommodates the flavor source 110 and the cooling unit 10 inside. Moreover, as in the present embodiment, the cartridge 100 may have a stopper 130 that prevents the flavor source 110 accommodated in the case 120 from dropping from the case 120 .
 図1Aに示すように、ケース120は、薄型の略筒状を有し、第1壁部123と、第2壁120aと、一対の接続壁120bと、を有する。第1壁部123と第2壁120aは、互いに略平行になるように対向する。一対の接続壁120bは、第1壁部123の両端と第2壁120aの両端とを接続する。具体的には、接続壁120bの一つが、第1壁部123の一端と第2壁120aの一端との間に延在し、接続壁120bの他の一つが、第1壁部123の他端と第2壁120aの他端との間に延在する。したがって、第1壁部123、第2壁120a、及び一対の接続壁120bにより、略筒状のケース120が形成され、ケース120の内部に香味源110から生じるエアロゾルが通過する空気流路が形成される。図1A及び図1Bに示す接続壁120bは、単一の平坦なパネルによって構成されているがこれに限らず、エンボス、デボス、又はハーフカットを介して接続された複数のパネルによって、アーク状に形成されていてもよい。この場合、エンボス、デボス、又はハーフカットによって形成される凹部がケース120の内側に向くようにすることで、ケース120全体の強度が向上し得る。 As shown in FIG. 1A, the case 120 has a thin, substantially tubular shape, and includes a first wall portion 123, a second wall 120a, and a pair of connection walls 120b. The first wall portion 123 and the second wall 120a face each other so as to be substantially parallel to each other. A pair of connection walls 120b connect both ends of the first wall portion 123 and both ends of the second wall 120a. Specifically, one of the connection walls 120b extends between one end of the first wall portion 123 and one end of the second wall 120a, and the other one of the connection walls 120b extends between the first wall portion 123 and one end of the second wall portion 120a. It extends between one end and the other end of the second wall 120a. Therefore, the first wall portion 123, the second wall 120a, and the pair of connection walls 120b form a substantially cylindrical case 120, and an air flow path through which the aerosol generated from the flavor source 110 passes is formed inside the case 120. be done. The connecting wall 120b shown in FIGS. 1A and 1B may be constructed by a single flat panel, but may be arcuately formed by multiple panels connected via embossing, debossing, or half-cutting. may be formed. In this case, the strength of the entire case 120 can be improved by directing the concave portion formed by embossing, debossing, or half-cutting toward the inside of the case 120 .
 また、ケース120は、第1開口121と、第1開口121と対向する第2開口122とを有する。第1開口121及び第2開口122は、第1壁部123、第2壁120a、及び一対の接続壁120bにより画定される。第1開口121は、香味源110から生じ、冷却部10を通過したエアロゾルが通過し得る。第1開口121と第2開口122は、略同一の開口形状を有し得る。香味吸引器にカートリッジ100を搭載したとき、第1開口121及び第2開口122のいずれかを香味吸引器の吸口側に向けることができる。吸口側に向けられる第1開口121又は第2開口には、矩形状のフィルタを充填してもよい。 The case 120 also has a first opening 121 and a second opening 122 facing the first opening 121 . The first opening 121 and the second opening 122 are defined by a first wall portion 123, a second wall 120a and a pair of connecting walls 120b. The first opening 121 allows the passage of the aerosol that originates from the flavor source 110 and has passed through the cooling section 10 . The first opening 121 and the second opening 122 can have substantially the same opening shape. When the cartridge 100 is mounted on the flavor inhaler, either the first opening 121 or the second opening 122 can face the mouthpiece side of the flavor inhaler. The first opening 121 or the second opening facing the mouthpiece side may be filled with a rectangular filter.
 図1Bに示すように、ケース120は、一枚のケース用紙125を筒状にして形成され得る。一枚のケース用紙125は、香味源110、冷却部10、及びストッパ130を巻くようにしてこれらを内部に収容する。図1Bに示すように、一枚のケース用紙125は、2つの第1壁123a,123bを有する。それぞれの第1壁123a,123bの内面には、接着剤126が塗布され得る。接着剤126としては、例えば、酢酸ビニル樹脂系接着剤、CMC(カルボキシメチルセルロース)接着剤を使用することができる。香味源110に接着剤126が付着しないよう、一方の第1壁123aの内面の、香味源110に対応する部分には接着剤126が塗布されない。即ち、第1壁123aの内面は、冷却部10及びストッパ130と接着するように接着剤126が塗布される。また、他方の第1壁123bの内面には、略全面に接着剤126が塗布されてもよい。第1壁123bの内面は、冷却部10及びストッパ130と接着した第1壁123aの外面と接着される。これにより、ケース120の第1壁部123が2つの第1壁123a及び第1壁123bにより構成される。 As shown in FIG. 1B, the case 120 can be formed by cylindrically forming a sheet of case paper 125 . A sheet of case paper 125 accommodates the flavor source 110, the cooling unit 10, and the stopper 130 in a winding manner. As shown in FIG. 1B, a piece of case paper 125 has two first walls 123a, 123b. An adhesive 126 may be applied to the inner surface of each first wall 123a, 123b. As the adhesive 126, for example, a vinyl acetate resin adhesive or a CMC (carboxymethyl cellulose) adhesive can be used. The adhesive 126 is not applied to a portion of the inner surface of one first wall 123 a corresponding to the flavor source 110 so that the adhesive 126 does not adhere to the flavor source 110 . That is, the inner surface of the first wall 123a is coated with the adhesive 126 so as to adhere to the cooling unit 10 and the stopper 130. As shown in FIG. Also, the adhesive 126 may be applied to substantially the entire inner surface of the other first wall 123b. The inner surface of the first wall 123b is adhered to the outer surface of the first wall 123a, which is adhered to the cooling unit 10 and the stopper . Thereby, the first wall portion 123 of the case 120 is composed of two first walls 123a and 123b.
 ケース120の厚さ(第1壁部123の外側面と第2壁120aの外側面との間の長さ)は例えば約1.0mmから約5.0mmであり得、好ましくは約1.5mmから約3.0mmであり得る。ケース120の長さ(第1開口121と第2開口122の間の長さ)は、例えば約15mmから約100mmであり得、好ましくは約30mmから約70mmであり得る。ケース120の幅(厚さ方向及び長さ方向に直交する長さ)は、例えば約5mmから約20mmであり得、好ましくは約10mmから約15mmであり得る。ケース120は、例えば所定の厚紙から形成され得る。具体的には、ケース120を形成する紙の坪量は、例えば50g/m以上200g/m以下であり得、好ましくは70g/m以上120g/m以下であり得る。ケース120を形成する紙の坪量が、200g/mを超えると、カートリッジ100を直接加熱する場合において熱の伝達速度が遅くなり、50g/mを下回ると、ケース120が破れやすくなる。 The thickness of the case 120 (the length between the outer surface of the first wall 123 and the outer surface of the second wall 120a) can be, for example, about 1.0 mm to about 5.0 mm, preferably about 1.5 mm. to about 3.0 mm. The length of case 120 (the length between first opening 121 and second opening 122) can be, for example, about 15 mm to about 100 mm, preferably about 30 mm to about 70 mm. The width of the case 120 (the length orthogonal to the thickness direction and the length direction) can be, for example, about 5 mm to about 20 mm, preferably about 10 mm to about 15 mm. The case 120 can be made of, for example, a predetermined cardboard. Specifically, the basis weight of the paper forming the case 120 can be, for example, 50 g/m 2 or more and 200 g/m 2 or less, preferably 70 g/m 2 or more and 120 g/m 2 or less. If the basis weight of the paper forming the case 120 exceeds 200 g/m 2 , the heat transfer speed becomes slow when the cartridge 100 is directly heated.
 香味源110がケース120に収納されることにより、比較的変形しやすい香味源110の形状を維持することができる。さらに、ケース120が紙で形成されることにより、カートリッジ100の使用後の廃棄が容易であり、また、香味源110から生じた蒸気又はエアロゾルの一部を吸収することができ、香味吸引器の内部に蒸気又はエアロゾルが凝結することを抑制し得る。 By housing the flavor source 110 in the case 120, the shape of the flavor source 110, which is relatively easily deformed, can be maintained. Further, since the case 120 is made of paper, it is easy to dispose of the cartridge 100 after use, and it can absorb a part of the vapor or aerosol generated from the flavor source 110, making it a flavor inhaler. Condensation of vapor or aerosol inside can be suppressed.
 香味源110は、例えばたばこと、多価アルコール等を含み得る。多価アルコールには、グリセリン、プロピレングリコール、ソルビトール、キシリトールおよびエリスリトールが含まれ得る。これらの多価アルコールは、単独で、または2種以上を組み合わせて、香味源110に使用することができる。具体的には例えば、香味源110は、粉状のたばこ及び多価アルコールにバインダを混ぜて、打錠成型又は射出成型により形成され得る。バインダとしては、例えば、グアーガム、キサンタンガム、CMC(カルボキシメチルセルロース)、CMC-Na(カルボキシメチルセルロースのナトリウム塩)、プルランおよびヒドロキシプロピルセルロース(HPC)、メチルセルロース、ヒドロキシルメチルセルロース等を使用することができる。 The flavor source 110 may contain, for example, tobacco and polyhydric alcohol. Polyhydric alcohols may include glycerin, propylene glycol, sorbitol, xylitol and erythritol. These polyhydric alcohols can be used for the flavor source 110 either singly or in combination of two or more. Specifically, for example, the flavor source 110 may be formed by mixing powdered tobacco and polyhydric alcohol with a binder, and then tableting or injection molding. As the binder, for example, guar gum, xanthan gum, CMC (carboxymethylcellulose), CMC-Na (sodium salt of carboxymethylcellulose), pullulan and hydroxypropylcellulose (HPC), methylcellulose, hydroxylmethylcellulose and the like can be used.
 香味源110の厚さ(ケース120の厚さ方向に対応する長さ)は例えば約0.1mmから約4.5mmであり得、好ましくは約0.3mmから約2.5mmであり得る。香味源110の長さ(ケース120の長さ方向に対応する長さ)は、例えば約10mmから約30mmであり得、好ましくは約15mmから約20mmであり得る。香味源110の幅(ケース120の幅方向に対応する長さ)は、例えば約5mmから約20mmであり得、好ましくは約10mmから約15mmであり得る。香味源110として、押出成形若しくは打錠成形によって製造された成形体、抄造法、キャスト法、若しくは圧延法で作られたたばこシート、又はこのたばこシートを折りたたんだもの等が採用され得る。 The thickness of the flavor source 110 (the length corresponding to the thickness direction of the case 120) can be, for example, approximately 0.1 mm to approximately 4.5 mm, preferably approximately 0.3 mm to approximately 2.5 mm. The length of flavor source 110 (corresponding to the lengthwise direction of case 120) can be, for example, from about 10 mm to about 30 mm, preferably from about 15 mm to about 20 mm. The width of flavor source 110 (the length corresponding to the width direction of case 120) can be, for example, about 5 mm to about 20 mm, preferably about 10 mm to about 15 mm. As the flavor source 110, a molded product manufactured by extrusion or tableting, a tobacco sheet manufactured by a papermaking method, a casting method, or a rolling method, or a folded tobacco sheet can be used.
 香味源110の第1壁部123と対向する面、又は第2壁120aと対向する面には、ケース120の第1開口121と第2開口122との間を延びる方向(以下長さ方向という)に沿って溝112(図6参照)が形成されてもよい。これにより、香味源110から生じるエアロゾルが香味源110の表面の溝112を通過して、第1開口121に移動しやすくすることができる。即ち、香味源110の表面の溝112をエアロゾル流路として機能させることができる。 On the surface of the flavor source 110 facing the first wall portion 123 or the surface facing the second wall 120a, there is a direction extending between the first opening 121 and the second opening 122 of the case 120 (hereinafter referred to as the length direction). ) may be formed along the grooves 112 (see FIG. 6). This makes it easier for the aerosol generated from the flavor source 110 to pass through the grooves 112 on the surface of the flavor source 110 and move to the first opening 121 . That is, the grooves 112 on the surface of the flavor source 110 can function as aerosol channels.
 図1Bに示すように、香味源110と冷却部10は、長さ方向に隣接して配置され得る。また、ストッパ130は、香味源110に対して冷却部10と反対側に隣接して配置される。即ち、香味源110は、長さ方向においてストッパ130と冷却部10に挟まれる。 As shown in FIG. 1B, the flavor source 110 and the cooling section 10 can be arranged adjacent to each other in the length direction. Also, the stopper 130 is arranged adjacent to the flavor source 110 on the side opposite to the cooling section 10 . That is, the flavor source 110 is sandwiched between the stopper 130 and the cooling section 10 in the longitudinal direction.
 図2は、冷却部10の拡大斜視図である。図2に示すように、冷却部10は、複数の頂部13と、頂部13間の底部14を有するコルゲート部12を有する。本明細書では、複数の頂部13の延びる方向を第1方向といい、複数の頂部13が隣接する方向、即ち第1方向と直交する方向を第2方向という。図2に示すコルゲート部12は、第1方向から見て、略正弦波状であるがこれに限らず、矩形波状又は三角波状であってもよい。コルゲート部12は、例えば、紙、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリエチレンテレフタレート、ポリ乳酸、酢酸セルロース、及びアルミニウム箔から構成される群から選択された一以上の材料により形成され得る。 FIG. 2 is an enlarged perspective view of the cooling unit 10. FIG. As shown in FIG. 2, the cooling section 10 has corrugated sections 12 having a plurality of tops 13 and bottoms 14 between the tops 13 . In this specification, the direction in which the plurality of apexes 13 extend is referred to as the first direction, and the direction in which the plurality of apexes 13 are adjacent, that is, the direction orthogonal to the first direction is referred to as the second direction. Although the corrugated portion 12 shown in FIG. 2 has a substantially sinusoidal shape when viewed from the first direction, the corrugated portion 12 may have a rectangular wave shape or a triangular wave shape. The corrugated portion 12 may be made of one or more materials selected from the group consisting of paper, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polylactic acid, cellulose acetate, and aluminum foil, for example.
 冷却部10はさらに、コルゲート部12のいずれか一方の面、即ち頂部13による凸側の面又は底部14による凹側の面に設けられる基材シート17を有し得る。図2に示す本実施形態では、基材シート17は底部14による凹側の面に設けられる。基材シート17は、コルゲート部12の両面に設けられてもよい。基材シート17は、例えば、紙、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリエチレンテレフタレート、ポリ乳酸、酢酸セルロース、及びアルミニウム箔から構成される群から選択された一以上の材料により形成され得る。基材シート17がコルゲート部12の一方のみに設けられる場合、基材シート17は、冷却部10がケース120内に収容された状態において、コルゲート部12の第2壁120aに対向する面に設けられることが好ましい。 The cooling section 10 may further have a base sheet 17 provided on one of the surfaces of the corrugated section 12, that is, the convex surface of the top portion 13 or the concave surface of the bottom portion 14. In this embodiment shown in FIG. 2 , the base sheet 17 is provided on the concave side surface of the bottom portion 14 . The base sheet 17 may be provided on both sides of the corrugated portion 12 . The base sheet 17 can be made of, for example, one or more materials selected from the group consisting of paper, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polylactic acid, cellulose acetate, and aluminum foil. When the base sheet 17 is provided on only one side of the corrugated portion 12, the base sheet 17 is provided on the surface of the corrugated portion 12 facing the second wall 120a when the cooling portion 10 is accommodated in the case 120. preferably.
 図1Bに示すように、冷却部10は、コルゲート部12の頂部13の延びる第1方向がカートリッジ100の長さ方向と一致するように方向づけられてケース120に収容される。これにより、香味源110で生じたエアロゾルは、コルゲート部12の頂部13の間の空間及び底部14の間の空間を通過し得る。即ち、コルゲート部12の頂部13の間の空間及び底部14の間の空間がエアロゾル流路として機能し得る。 As shown in FIG. 1B, the cooling section 10 is accommodated in the case 120 oriented such that the first direction in which the top portion 13 of the corrugated section 12 extends coincides with the longitudinal direction of the cartridge 100 . This allows the aerosol generated by the flavor source 110 to pass through the space between the top portions 13 and the space between the bottom portions 14 of the corrugated portion 12 . That is, the space between the top portions 13 and the space between the bottom portions 14 of the corrugated portion 12 can function as an aerosol channel.
 図1Bに示すように、本実施形態ではストッパ130は、冷却部10と同一の構造を有し得る。しかしながら、これに限らず、ストッパ130は、第2開口122からの空気が通過可能であり、香味源110がケース120から落下することを防止できる任意の材料で形成されてもよい。また、ストッパ130は、カートリッジ100に設けられなくてもよい。 As shown in FIG. 1B, the stopper 130 can have the same structure as the cooling section 10 in this embodiment. However, the stopper 130 is not limited to this, and may be made of any material that allows passage of air from the second opening 122 and that can prevent the flavor source 110 from falling from the case 120 . Also, the stopper 130 may not be provided on the cartridge 100 .
 図1Aに示すカートリッジ100は、香味吸引器の加熱部によって加熱されることで、エアロゾル源又は香味源110の蒸気及びエアロゾルを発生する。カートリッジ100の香味源110において発生した蒸気及びエアロゾルは、冷却部10を通過することにより冷却されて、ユーザの吸引によってユーザの口内に到達する。カートリッジ100において発生した蒸気は、冷却部10によって冷却されてエアロゾルに粒子化され得る。本実施形態において、カートリッジ100は、薄い板状又はカード状である。 The cartridge 100 shown in FIG. 1A generates vapor and aerosol of the aerosol source or flavor source 110 by being heated by the heating portion of the flavor inhaler. Vapor and aerosol generated in the flavor source 110 of the cartridge 100 are cooled by passing through the cooling section 10 and reach the mouth of the user upon inhalation by the user. Vapor generated in the cartridge 100 can be cooled by the cooling unit 10 and atomized into an aerosol. In this embodiment, the cartridge 100 is thin plate-like or card-like.
 図1Aに示すカートリッジ100は、ケース120の第1壁部123又は第2壁120aの片側から香味吸引器の加熱部によって加熱され得る。この場合、香味源110の片面側から徐々に熱が伝わり、喫煙時間を長くすることができる。また、カートリッジ100は、ケース120の第1壁部123及び第2壁120aの両側から香味吸引器の加熱部によって加熱されてもよい。また、カートリッジ100にサセプタを設けることで、インダクションコイルによりサセプタを誘導加熱し、それにより香味源110を加熱するようにしてもよい。カートリッジ100は、例えば200℃以上300℃以下に加熱され得る。 The cartridge 100 shown in FIG. 1A can be heated from either the first wall 123 or the second wall 120a of the case 120 by the heating portion of the flavor inhaler. In this case, heat is gradually transferred from one side of the flavor source 110, and smoking time can be lengthened. Also, the cartridge 100 may be heated from both sides of the first wall portion 123 and the second wall portion 120a of the case 120 by the heating portion of the flavor inhaler. Further, by providing a susceptor in the cartridge 100, the susceptor may be induction-heated by an induction coil, thereby heating the flavor source 110. FIG. The cartridge 100 can be heated to, for example, 200° C. or higher and 300° C. or lower.
 次に、図1A及び図1Bに示したカートリッジ100の製造方法について説明する。図3は、カートリッジ100を製造する製造装置の概略図である。具体的には、図3に示す装置200は、冷却部10を製造して、冷却部10を香味源110に対して供給する装置である。図3には、ドラム又はローラの回転方向が矢印で示される。図3に示す装置200は、カートリッジ100の冷却部10の原料となる冷却部シート20を、複数のドラムで搬送しながら適宜カットすることで、図1B及び図2に示した冷却部10を製造する。さらに、図3に示す装置200では、製造した冷却部10を図1Bに示したように香味源110に隣接して配置する。 Next, a method for manufacturing the cartridge 100 shown in FIGS. 1A and 1B will be described. FIG. 3 is a schematic diagram of a manufacturing apparatus for manufacturing the cartridge 100. As shown in FIG. Specifically, the apparatus 200 shown in FIG. 3 is an apparatus for manufacturing the cooling portion 10 and supplying the cooling portion 10 to the flavor source 110 . In FIG. 3 the direction of rotation of the drum or roller is indicated by an arrow. The apparatus 200 shown in FIG. 3 manufactures the cooling portion 10 shown in FIGS. 1B and 2 by appropriately cutting the cooling portion sheet 20, which is the raw material of the cooling portion 10 of the cartridge 100, while conveying it with a plurality of drums. do. Further, in the apparatus 200 shown in FIG. 3, the manufactured cooling section 10 is placed adjacent to the flavor source 110 as shown in FIG. 1B.
 装置200は、一対の第1繰り出しローラ205と、切断ドラム210と、第2繰り出しローラ250と、加速ドラム220と、分離ドラム230(セパレートドラム)とを有する。切断ドラム210は、冷却部シート20を吸着しながら搬送し、切断ドラム210において冷却部シート20が切断される。加速ドラム220は、切断された冷却部シート20を切断ドラム210から受け取る。加速ドラム220は、切断ドラム210と逆方向に回転する。分離ドラム230は、切断された冷却部シート20において分離ドラム230の幅方向(図3中紙面奥行き方向)に冷却部10を離間させる。分離ドラム230は、切断ドラム210と同一方向に回転する。なお、本実施形態では、切断ドラム210、加速ドラム220、及び分離ドラム230を使用してカートリッジ100が製造されるが、ドラムの数はこれに限られない。単一の分離ドラム230で冷却部シート20の分離を行うと、分離ドラム230の直径が大きくなったり、分離速度が上がることによる冷却部シート20の脱落が生じたりする可能性がある。このため、冷却部シート20の分離を行う場合は、2つの分離ドラム230を設けて、段階的に冷却部シート20を分離させることが好ましい。 The device 200 has a pair of first delivery rollers 205, a cutting drum 210, a second delivery roller 250, an acceleration drum 220, and a separation drum 230 (separate drum). The cutting drum 210 conveys the cooling section sheet 20 while sucking it, and the cooling section sheet 20 is cut by the cutting drum 210 . Acceleration drum 220 receives cut chill sheet 20 from cutting drum 210 . The acceleration drum 220 rotates in the opposite direction to the cutting drum 210 . The separation drum 230 separates the cooling units 10 from the cut cooling unit sheet 20 in the width direction of the separation drum 230 (the depth direction of the paper surface in FIG. 3). Separating drum 230 rotates in the same direction as cutting drum 210 . In this embodiment, the cartridge 100 is manufactured using the cutting drum 210, the acceleration drum 220, and the separation drum 230, but the number of drums is not limited to this. If the cooling section sheet 20 is separated by a single separation drum 230, the diameter of the separation drum 230 may increase, or the cooling section sheet 20 may fall off due to the increased separation speed. Therefore, when separating the cooling section sheet 20, it is preferable to provide two separation drums 230 and separate the cooling section sheet 20 in stages.
 冷却部シート20は、ロール状に巻かれていることが好ましい。これにより、冷却部シート20の配置スペースを縮小することができ、且つ装置200において連続的に冷却部10を製造することができる。また、冷却部シート20は、コルゲート部12が外側を向き且つ基材シート17が内側を向くように巻かれることが好ましい。 The cooling section sheet 20 is preferably wound into a roll. Thereby, the arrangement space of the cooling part sheet 20 can be reduced, and the cooling part 10 can be continuously manufactured in the apparatus 200 . Also, the cooling section sheet 20 is preferably wound so that the corrugated section 12 faces outward and the base sheet 17 faces inward.
 まず、装置200は、ロール状の冷却部シート20を繰り出す。冷却部シート20は、頂部13の延びる第1方向がロールの幅方向を向くように巻かれる。図4Aは、図3に示す矢視4Aから見た冷却部シート20の概略平面図である。図4A中、矢印C1は、冷却部シート20の搬送方向を示す。図4Aに示すように、冷却部シート20が搬送されるとき、冷却部シート20の頂部13の延びる第1方向は、搬送方向C1と直交する。冷却部シート20が繰り出されると、一対の第1繰り出しローラ205が冷却部シート20を挟み込み、第1繰り出しローラ205の回転方向に従って所定の方向に冷却部シート20を繰り出す。一対の第1繰り出しローラ205の一方は、冷却部シート20の頂部13及び底部14に対応する複数の凹部及び複数の凸部を有し得る。これにより、第1繰り出しローラ205が、冷却部シート20の頂部13及び底部14に係合するので、一対の第1繰り出しローラ205が冷却部シート20を強く挟み込まなくても第1繰り出しローラ205に対して冷却部シート20が滑ることが防止され得る。 First, the device 200 feeds out the roll-shaped cooling section sheet 20 . The cooling part sheet 20 is wound so that the first direction in which the top part 13 extends faces the width direction of the roll. FIG. 4A is a schematic plan view of the cooling section sheet 20 viewed from arrow 4A shown in FIG. In FIG. 4A, an arrow C1 indicates the direction in which the cooling section sheet 20 is conveyed. As shown in FIG. 4A, when the cooling part sheet 20 is conveyed, the first direction in which the top part 13 of the cooling part sheet 20 extends is perpendicular to the conveying direction C1. When the cooling section sheet 20 is delivered, the pair of first delivery rollers 205 sandwich the cooling section sheet 20 and deliver the cooling section sheet 20 in a predetermined direction according to the rotating direction of the first delivery rollers 205 . One of the pair of first delivery rollers 205 can have a plurality of concave portions and a plurality of convex portions corresponding to the top portion 13 and the bottom portion 14 of the cooling portion sheet 20 . As a result, the first delivery rollers 205 are engaged with the top portion 13 and the bottom portion 14 of the cooling section sheet 20 , so that even if the pair of first delivery rollers 205 do not strongly sandwich the cooling section sheet 20 , the first delivery rollers 205 are In contrast, the cooling section sheet 20 can be prevented from slipping.
 第1繰り出しローラ205によって繰り出された冷却部シート20は、切断ドラム210に吸着されながら搬送される。続いて、切断ドラム210に繰り出された冷却部シート20が切断される。具体的には、切断ドラム210によって搬送される冷却部シート20は、スリットカッタ240によって搬送方向C1に沿って切断される。図4Bは、スリットカッタ240によって切断された直後の冷却部シート20の概略平面図である。図4Bでは、スリットカッタ240による切断箇所が破線により示される。図4Bに示すように、冷却部シート20は、第2方向に沿って切断される。図4Bに示す例では、冷却部シート20は、2カ所において第2方向に沿って切断される。 The cooling unit sheet 20 delivered by the first delivery roller 205 is conveyed while being attracted to the cutting drum 210 . Subsequently, the cooling section sheet 20 delivered to the cutting drum 210 is cut. Specifically, the cooling section sheet 20 conveyed by the cutting drum 210 is cut along the conveying direction C1 by the slit cutter 240 . 4B is a schematic plan view of the cooling section sheet 20 immediately after being cut by the slit cutter 240. FIG. In FIG. 4B, the cut locations by the slit cutter 240 are indicated by dashed lines. As shown in FIG. 4B, the cooling section sheet 20 is cut along the second direction. In the example shown in FIG. 4B, the cooling section sheet 20 is cut along the second direction at two locations.
 また、冷却部シート20は、カッタ255により切断される。図4Cは、カッタ255によって切断された直後の冷却部シート20の概略平面図である。図4Cでは、カッタ255による切断箇所が一点鎖線により示される。図4Cに示すように、冷却部シート20は、第2方向に所定間隔で分離されるように第1方向に沿って切断される。カッタ255は、第2繰り出しローラ250に設けられることが好ましい。第2繰り出しローラ250は、冷却部シート20の頂部13及び底部14に対応する複数の凹部250a及び複数の凸部250bを有し、切断ドラム210に吸着された冷却部シート20をさらに繰り出す。カッタ255は、第2繰り出しローラ250の複数の凸部250bの少なくとも一つに設けられることが好ましい。これにより、第2繰り出しローラ250が冷却部シート20を繰り出しながら、冷却部シート20の底部14に対応する位置で冷却部シート20を切断することができる。本実施形態では、冷却部シート20は、スリットカッタ240で切断された後にカッタ255によって切断されるが切断の順番はこれに限られない。即ち、冷却部シート20は、カッタ255によって切断された後にスリットカッタ240で切断されてもよい。 Also, the cooling section sheet 20 is cut by the cutter 255 . FIG. 4C is a schematic plan view of cooling section sheet 20 immediately after being cut by cutter 255 . In FIG. 4C, the cutting location by the cutter 255 is indicated by a dashed line. As shown in FIG. 4C, the cooling section sheet 20 is cut along the first direction so as to be separated at predetermined intervals in the second direction. The cutter 255 is preferably provided on the second delivery roller 250 . The second feeding roller 250 has a plurality of concave portions 250a and a plurality of convex portions 250b corresponding to the top portion 13 and the bottom portion 14 of the cooling portion sheet 20, and further feeds the cooling portion sheet 20 attracted to the cutting drum 210. The cutter 255 is preferably provided on at least one of the plurality of protrusions 250b of the second delivery roller 250. As shown in FIG. Thereby, the cooling part sheet 20 can be cut at a position corresponding to the bottom part 14 of the cooling part sheet 20 while the second delivery roller 250 delivers the cooling part sheet 20 . In the present embodiment, the cooling section sheet 20 is cut by the cutter 255 after being cut by the slit cutter 240, but the order of cutting is not limited to this. That is, the cooling section sheet 20 may be cut by the slit cutter 240 after being cut by the cutter 255 .
 切断ドラム210においてスリットカッタ240及びカッタ255によって冷却部シート20が切断されることにより、複数の冷却部シート20が形成される。切断ドラム210は、切断ドラム210に冷却部シート20を繰り出す第1繰り出しローラ205の周速より高速に回転することが好ましい。これにより、切断ドラム210が冷却部シート20にテンションをかけて冷却部シート20のたるみを無くすことができ、スリットカッタ240及びカッタ255による切断を補助することができる。また、切断ドラム210は、図4Bに示した第1方向に沿って切断される前の冷却部シート20に対してすべり、図4Cに示した第1方向に沿って切断された後の複数の冷却部シート20間に隙間を形成することができる。その結果、後段のドラム(本実施形態では加速ドラム220)がそれぞれの冷却部シート20を別々に吸着しやすくなる。 A plurality of cooling part sheets 20 are formed by cutting the cooling part sheet 20 with the slit cutter 240 and the cutter 255 on the cutting drum 210 . It is preferable that the cutting drum 210 rotates at a higher speed than the peripheral speed of the first delivery roller 205 that delivers the cooling unit sheet 20 to the cutting drum 210 . As a result, the cutting drum 210 can apply tension to the cooling section sheet 20 to remove slack in the cooling section sheet 20 , thereby assisting the cutting by the slit cutter 240 and the cutter 255 . Also, the cutting drum 210 slides against the cooling section sheet 20 before being cut along the first direction shown in FIG. Gaps may be formed between the cooling section sheets 20 . As a result, the subsequent drums (the accelerating drums 220 in the present embodiment) can easily attract the respective cooling section sheets 20 separately.
 図4Dは、切断ドラム210において切断された冷却部シート20の概略平面図を示す。図4Dに示すように、切断された冷却部シート20は、第1方向に隣接する少なくとも2つの冷却部10を有する。本実施形態では、冷却部シート20は、スリットカッタ240において2カ所において第2方向に沿って切断されるので、第1方向の両端に位置する一対の冷却部10と、その中央に位置するストッパ材料130´とを有する。なお、中央に位置するストッパ材料130´は、最終的に2つに切断されて2つの図1Bに示したストッパ130を構成する。 4D shows a schematic plan view of the cooling section sheet 20 cut on the cutting drum 210. FIG. As shown in FIG. 4D, the cut cooling section sheet 20 has at least two cooling sections 10 adjacent in the first direction. In the present embodiment, the cooling unit sheet 20 is cut at two locations along the second direction by the slit cutter 240, so that the pair of cooling units 10 located at both ends in the first direction and the stopper located in the center are formed. material 130'. Note that the central stopper material 130' is finally cut in two to form the two stoppers 130 shown in FIG. 1B.
 切断ドラム210において切断された冷却部シート20は、加速ドラム220の吸着部220aによって吸着され、分離ドラム230に搬送される。分離ドラム230は、切断ドラム210の周速よりも高い周速で回転することが好ましい。加速ドラム220の吸着部220aは、加速ドラム220の周方向に可動である。切断ドラム210から冷却部シート20を受け取るときの吸着部220aの周速は切断ドラム210と同一である。他方、分離ドラム230に冷却部シート20を受け渡すときの吸着部220aの周速は分離ドラム230の周速と同一である。これにより、加速ドラム220は、冷却部シート20間の搬送方向C1の隙間を大きくしたうえで、冷却部シート20を分離ドラム230に受け渡すことができる。吸着部220aの冷却部シート20を吸着する面は、凹状に形成されることが好ましい。これにより、平面で冷却部シート20を吸着する場合に比べて容易に冷却部シート20を吸着することができる The cooling section sheet 20 cut by the cutting drum 210 is adsorbed by the adsorption section 220 a of the acceleration drum 220 and conveyed to the separation drum 230 . The separation drum 230 preferably rotates at a peripheral speed higher than that of the cutting drum 210 . The adsorption portion 220 a of the acceleration drum 220 is movable in the circumferential direction of the acceleration drum 220 . The peripheral speed of the suction part 220 a when receiving the cooling part sheet 20 from the cutting drum 210 is the same as that of the cutting drum 210 . On the other hand, the peripheral speed of the adsorption portion 220 a when transferring the cooling portion sheet 20 to the separation drum 230 is the same as the peripheral speed of the separation drum 230 . Thereby, the acceleration drum 220 can transfer the cooling section sheet 20 to the separation drum 230 after increasing the gap in the conveying direction C1 between the cooling section sheets 20 . It is preferable that the surface of the adsorption part 220a that adsorbs the cooling part sheet 20 is formed in a concave shape. As a result, the cooling part sheet 20 can be sucked more easily than when the cooling part sheet 20 is sucked on a flat surface.
 切断された冷却部シート20から形成された第1方向に隣接する少なくとも2つの冷却部10は、分離ドラム230において、第1方向に互いに離間される。図4Eは、分離ドラム230によって離間された2つの冷却部10とストッパ材料130´とを示す概略平面図である。図4Eに示すように、2つの冷却部10は、ストッパ材料130´から互いに離間され、それぞれの間に隙間S1が形成される。 At least two cooling sections 10 adjacent in the first direction formed from the cut cooling section sheet 20 are separated from each other in the first direction on the separating drum 230 . FIG. 4E is a schematic plan view showing two cooling sections 10 and stopper material 130' separated by a separating drum 230. FIG. As shown in FIG. 4E, the two cooling portions 10 are separated from each other from the stopper material 130', forming a gap S1 therebetween.
 続いて、分離ドラム230は、図4Eに示した2つの冷却部10とストッパ材料130´を、香味源110を搬送するコンベア260に受け渡す。コンベア260上には、搬送方向と直交する方向に2つの香味源110が、図4Eに示したストッパ材料130´に対応する隙間を有して配置される。これにより、コンベア260に2つの冷却部10とストッパ材料130´が受け渡されたときに、図4Eに示した2つの冷却部10とストッパ材料130´との隙間S1のそれぞれに、香味源110が配置される。 Subsequently, the separation drum 230 transfers the two cooling units 10 and the stopper material 130 ′ shown in FIG. 4E to the conveyor 260 that conveys the flavor source 110 . Two flavor sources 110 are placed on the conveyor 260 in a direction perpendicular to the conveying direction with a gap corresponding to the stopper material 130' shown in FIG. 4E. As a result, when the two cooling units 10 and the stopper material 130' are transferred to the conveyor 260, the flavor source 110 is placed in each of the gaps S1 between the two cooling units 10 and the stopper material 130' shown in FIG. 4E. is placed.
 図4Fは、コンベア260に受け渡された複数の冷却部10及びストッパ材料130´の概略平面図である。図示のように、2つの冷却部10とストッパ材料130´の間には、それぞれ香味源110が配置される。図4Fに示す2つの冷却部10、ストッパ材料130´、及び2つの香味源110は、後段の工程において、図1Bに示した一枚のケース用紙125によって包まれる。その後、図4Fに示す長さ方向(左右方向)の中央部で切断され、図1Aに示したカートリッジ100が2つ製造される。 FIG. 4F is a schematic plan view of a plurality of cooling units 10 and stopper materials 130' transferred to the conveyor 260. FIG. As shown, each flavor source 110 is positioned between the two cooling sections 10 and the stopper material 130'. The two cooling units 10, the stopper material 130' and the two flavor sources 110 shown in FIG. 4F are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it is cut at the central portion in the length direction (horizontal direction) shown in FIG. 4F to manufacture two cartridges 100 shown in FIG. 1A.
 以上で説明したカートリッジ100の製造方法では、冷却部シート20は、スリットカッタ240において2カ所において第2方向に沿って切断されたが、これに限られない。冷却部シート20は、スリットカッタ240において1カ所において第2方向に沿って切断されてもよい。図5Aは、他の実施形態に係る製造方法で製造された冷却部シート20の概略平面図を示す。図5Aでは、スリットカッタ240による切断箇所が破線により示される。図示のように、冷却部シート20は、第1方向における1カ所において、第2方向に沿って切断される。図示の例では、冷却部シート20は、第1方向における中央部において第2方向に沿って切断される。これにより、第1方向に隣接する2つの冷却部10が形成される。 In the method for manufacturing the cartridge 100 described above, the cooling section sheet 20 is cut along the second direction at two locations by the slit cutter 240, but this is not the only option. The cooling section sheet 20 may be cut along the second direction at one point by the slit cutter 240 . FIG. 5A shows a schematic plan view of a cooling section sheet 20 manufactured by a manufacturing method according to another embodiment. In FIG. 5A, the cut locations by the slit cutter 240 are indicated by dashed lines. As shown, the cooling section sheet 20 is cut along the second direction at one point in the first direction. In the illustrated example, the cooling section sheet 20 is cut along the second direction at the central portion in the first direction. Thereby, two cooling portions 10 adjacent to each other in the first direction are formed.
 続いて、図5Aに示す冷却部シート20は、分離ドラム230において第1方向に互いに離間される。図5Bは、分離ドラム230によって離間された2つの冷却部10を示す概略平面図である。図5Bに示すように、2つの冷却部10の間には、隙間S2が形成される。 Subsequently, the cooling section sheets 20 shown in FIG. 5A are separated from each other in the first direction on the separation drum 230 . 5B is a schematic plan view showing two cooling sections 10 separated by a separation drum 230. FIG. As shown in FIG. 5B, a gap S2 is formed between the two cooling units 10. As shown in FIG.
 続いて、分離ドラム230は、図5Bに示した2つの冷却部10を、図3に示した香味源110を搬送するコンベア260に受け渡す。コンベア260上には、1つの香味源110´又は2つの香味源110が、図5Bに示した2つの冷却部10の隙間S2に対応する位置に配置される。これにより、コンベア260に2つの冷却部10が受け渡されたときに、図5Bに示した2つの冷却部10の隙間S2に、1つの香味源110´又は2つの香味源110が配置される。 Subsequently, the separation drum 230 transfers the two cooling units 10 shown in FIG. 5B to the conveyor 260 that conveys the flavor sources 110 shown in FIG. One flavor source 110′ or two flavor sources 110 are placed on the conveyor 260 at positions corresponding to the gap S2 between the two cooling units 10 shown in FIG. 5B. Thereby, when the two cooling units 10 are transferred to the conveyor 260, one flavor source 110' or two flavor sources 110 are arranged in the gap S2 between the two cooling units 10 shown in FIG. 5B. .
 図5Cは、コンベア260に受け渡された2つの冷却部10の概略平面図である。図示のように、2つの冷却部10の間には、1つの香味源110´が配置され得る。香味源110´は、例えば香味源110のおよそ2倍の長さを有し得る。図5Cに示す2つの冷却部10及び1つの香味源110´は、後段の工程において、図1Bに示した一枚のケース用紙125によって包まれる。その後、図5Cに示す長さ方向(左右方向)の中央部で切断され得る。この場合、ストッパ130が省略された図1Aに示したカートリッジ100が2つ製造される。 FIG. 5C is a schematic plan view of two cooling units 10 transferred to the conveyor 260. FIG. As shown, one flavor source 110' may be positioned between two cooling sections 10. FIG. Flavor source 110 ′ may have, for example, approximately twice the length of flavor source 110 . Two cooling units 10 and one flavor source 110' shown in FIG. 5C are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it can be cut at the central portion in the length direction (horizontal direction) shown in FIG. 5C. In this case, two cartridges 100 shown in FIG. 1A with the stopper 130 omitted are manufactured.
 図5Dは、コンベア260に受け渡された2つの冷却部10の概略平面図である。図示のように、2つの冷却部10の間には、2つの香味源110が配置され得る。2つの香味源110の間には隙間S3が設けられてもよい。図5Dに示す2つの冷却部10及び2つの香味源110は、後段の工程において、図1Bに示した一枚のケース用紙125によって包まれる。その後、図5Dに示す長さ方向(左右方向)の中央部、即ち隙間S3において切断される。この場合、ストッパ130が省略された図1Aに示したカートリッジ100が2つ製造される。また、図5Dに示す例の場合、予め同一の長さに切断された2つの香味源110が、隙間S3を設けて配置され得る。この場合、図5Dに示す長さ方向(左右方向)の切断位置が多少ずれたとしても、隙間S3において切断されることで、2つの香味源110の長さを均等にすることができる。その結果、2つのカートリッジ100における香味源110の長さに起因する香喫味の差が生じることを抑制することができる。なお、図5Dに示すようにストッパ130が省略される場合、香味源110がケース120に糊付けされてもよい。 5D is a schematic plan view of two cooling units 10 transferred to the conveyor 260. FIG. As shown, two flavor sources 110 may be positioned between the two cooling sections 10 . A gap S3 may be provided between the two flavor sources 110 . The two cooling units 10 and the two flavor sources 110 shown in FIG. 5D are wrapped in a sheet of case paper 125 shown in FIG. 1B in a subsequent step. After that, it is cut at the central portion in the length direction (horizontal direction) shown in FIG. 5D, that is, at the gap S3. In this case, two cartridges 100 shown in FIG. 1A with the stopper 130 omitted are manufactured. Also, in the case of the example shown in FIG. 5D, two flavor sources 110 pre-cut to the same length may be arranged with a gap S3. In this case, even if the cutting positions in the length direction (horizontal direction) shown in FIG. 5D are slightly misaligned, the lengths of the two flavor sources 110 can be equalized by cutting at the gap S3. As a result, it is possible to suppress the difference in flavor and taste due to the length of the flavor source 110 between the two cartridges 100 . It should be noted that the flavor source 110 may be glued to the case 120 when the stopper 130 is omitted as shown in FIG. 5D.
 次に、香味源110及び冷却部10をケース120に収容するプロセスについて説明する。図6は、カートリッジ100を製造する製造装置の概略図である。具体的には、図6に示す装置300は、香味源110、冷却部10、及びストッパ材料130´をケース120に収容する装置である。図6には、ドラムの回転方向が矢印で示される。図6に示す装置200は、香味源110、冷却部10、及びストッパ材料130´を搬送しながらケース用紙125でこれらを包んで、カートリッジ100を製造する。 Next, the process of housing the flavor source 110 and the cooling unit 10 in the case 120 will be described. FIG. 6 is a schematic diagram of a manufacturing apparatus for manufacturing the cartridge 100. As shown in FIG. Specifically, the device 300 shown in FIG. 6 is a device that accommodates the flavor source 110, the cooling unit 10, and the stopper material 130' in the case 120. As shown in FIG. In FIG. 6, the direction of rotation of the drum is indicated by an arrow. The apparatus 200 shown in FIG. 6 manufactures the cartridge 100 by transporting the flavor source 110, the cooling section 10, and the stopper material 130' and wrapping them with the case paper 125. As shown in FIG.
 装置300は、折り畳みドラム40と、コンベア260を駆動させる吸着ドラム50及びドラム51と、吸着ロボット80と、を有する。折り畳みドラム40は、ケース120の原料となるケース用紙125を吸着しながら搬送し、所定長さに切断されたケース用紙125で香味源110、冷却部10、及びストッパ材料130´を包む。吸着ドラム50及びドラム51は、図3に示したコンベア260を駆動させる。吸着ドラム50は、コンベア260に配置された香味源110、冷却部10、及びストッパ材料130´を吸着することができる。 The device 300 has a folding drum 40 , a suction drum 50 and a drum 51 that drive a conveyor 260 , and a suction robot 80 . The folding drum 40 transports the case paper 125, which is the raw material of the case 120, while sucking it, and wraps the flavor source 110, the cooling unit 10, and the stopper material 130' with the case paper 125 cut to a predetermined length. The adsorption drum 50 and the drum 51 drive the conveyor 260 shown in FIG. The adsorption drum 50 can adsorb the flavor source 110, the cooling unit 10, and the stopper material 130' placed on the conveyor 260. As shown in FIG.
 吸着ロボット80は、シート状の香味源110を吸着して保持する複数の吸着ハンド82を有し、吸着した香味源110をコンベア260上に配置する。吸着ハンド82は、例えば真空吸着又は静電吸着で香味源110を吸着することができる。図示の例では、吸着ロボット80は、複数の香味源110を吸着保持し、コンベア260上に2つの香味源110を搬送方向に直交する方向に並べて配置する。具体的には、吸着ロボット80は、少なくとも2つの香味源110を吸着保持し、2つの香味源110の間に隙間を設けて2つの香味源110をコンベア260上に配置する。吸着ロボット80は、2つの香味源110がコンベア260によって搬送されると、吸着ハンド82で吸着したさらに2つの香味源110をコンベア260上に配置することを繰り返す。 The adsorption robot 80 has a plurality of adsorption hands 82 that adsorb and hold the sheet-like flavor source 110 , and arranges the adsorbed flavor source 110 on the conveyor 260 . The adsorption hand 82 can adsorb the flavor source 110 by, for example, vacuum adsorption or electrostatic adsorption. In the illustrated example, the adsorption robot 80 adsorbs and holds a plurality of flavor sources 110, and arranges two flavor sources 110 side by side on the conveyor 260 in a direction orthogonal to the conveying direction. Specifically, the adsorption robot 80 adsorbs and holds at least two flavor sources 110 and arranges the two flavor sources 110 on the conveyor 260 with a gap provided between the two flavor sources 110 . When the two flavor sources 110 are conveyed by the conveyor 260 , the suction robot 80 repeats placing two more flavor sources 110 sucked by the suction hand 82 on the conveyor 260 .
 香味源110は、溝112を有する第1面110aと、第1面110aと対向する溝112を有さない第2面110bとを有し得る。この場合、吸着ロボット80の吸着ハンド82は、香味源110の第2面110bを吸着することが好ましい。これにより、より確実に香味源110を吸着して保持することができる。 The flavor source 110 may have a first surface 110a with grooves 112 and a second surface 110b without grooves 112 facing the first surface 110a. In this case, the adsorption hand 82 of the adsorption robot 80 preferably adsorbs the second surface 110 b of the flavor source 110 . Thereby, the flavor source 110 can be adsorbed and held more reliably.
 2つの香味源110がコンベア260によって搬送されると、例えば図3に示した装置200によってコンベア260上に、香味源110に隣接するように冷却部10が配置される。具体的には、図4F及び図5Dに示したように、2つの香味源110が隣接する方向の両側に冷却部10が位置するように、2つの冷却部10がコンベア260上に配置され得る。また、図4Fに示したように、2つの香味源110の間の隙間にストッパ材料130´が配置されてもよい。本実施形態では、コンベア260上に2つの冷却部10及びストッパ材料130´が配置される例を説明する。2つの冷却部10、2つの香味源110、及びストッパ材料130´は、コンベア260によって搬送され、その後吸着ドラム50で吸着されながら搬送される。 When the two flavor sources 110 are transported by the conveyor 260, the cooling section 10 is placed on the conveyor 260 adjacent to the flavor sources 110 by the apparatus 200 shown in FIG. 3, for example. Specifically, as shown in FIGS. 4F and 5D, two cooling units 10 can be arranged on the conveyor 260 such that the cooling units 10 are positioned on both sides in the direction in which the two flavor sources 110 are adjacent. . A stopper material 130' may also be placed in the gap between the two flavor sources 110, as shown in Figure 4F. In this embodiment, an example in which two cooling units 10 and a stopper material 130' are arranged on the conveyor 260 will be described. The two cooling units 10, the two flavor sources 110, and the stopper material 130' are transported by the conveyor 260 and then transported while being adsorbed by the adsorption drum 50. As shown in FIG.
 他方、ケース120の原料となるケース用紙125が折り畳みドラム40によって吸着されながら繰り出される。折り畳みドラム40には、コールドグルー供給装置310と、ロータリカッタ60と、折り畳みガイド72と、ヒータ74と、カッタ76と、タッカー78とが設けられる。折り畳みドラム40上のケース用紙125に対して、コールドグルー供給装置310によって図1Bに示した接着剤126が供給される。また、折り畳みドラム40上のケース用紙125は、ロータリカッタ60によって所定長さに切断される。ロータリカッタ60は、カット部64と、ハーフカット又はデボス形成部62を有し得る。カット部64は、ケース用紙125を所定長さに切断するように構成される。ハーフカット又はデボス形成部62は、ケース用紙125の表面に切込みを入れたり、ケース用紙125の表面の一部を切削したり、ケース用紙125の表面を圧縮したりして、ケース用紙125にハーフカット又はデボスを形成するように構成される。また、ハーフカット又はデボス形成部62は、レーザ加工によってハーフカット又はデボスを形成してもよい。即ち、ハーフカット又はデボスは、ケース用紙125の表面に形成された切削線又は圧痕線ということもできる。これにより、ケース用紙125は、ハーフカット又はデボスに沿って折れ曲がりやすくなる。なお、ハーフカット又はデボス形成部62は、ロータリカッタ60に設けられなくてもよい。また、ケース用紙125は、別のドラムで予め切断されたうえで折り畳みドラム40に供給されてもよい。 On the other hand, the case paper 125, which is the raw material of the case 120, is sucked by the folding drum 40 and fed out. The folding drum 40 is provided with a cold glue feeder 310 , a rotary cutter 60 , a folding guide 72 , a heater 74 , a cutter 76 and a tucker 78 . Case paper 125 on folding drum 40 is supplied with adhesive 126 shown in FIG. 1B by cold glue supply 310 . Also, the case paper 125 on the folding drum 40 is cut to a predetermined length by the rotary cutter 60 . Rotary cutter 60 may have a cutting portion 64 and a half-cut or debossed portion 62 . The cutting unit 64 is configured to cut the case paper 125 into a predetermined length. The half-cut or deboss forming unit 62 cuts the surface of the case paper 125, cuts a part of the surface of the case paper 125, compresses the surface of the case paper 125, and cuts the case paper 125 in half. Configured to form cuts or debosses. Alternatively, the half-cut or debossed portion 62 may be half-cut or debossed by laser processing. That is, half-cutting or debossing can also be referred to as cutting lines or indentation lines formed on the surface of the case paper 125 . This makes it easier for the case paper 125 to fold along the half-cut or deboss. Note that the half-cut or debossed portion 62 may not be provided on the rotary cutter 60 . Alternatively, the case paper 125 may be pre-cut on another drum and then fed to the folding drum 40 .
 吸着ドラム50は、ロータリカッタ60によって所定長さに切断されたケース用紙125に2つの冷却部10、2つの香味源110、及びストッパ材料130´を配置する。その後、タッカー78及び折り畳みガイド72によって、図1Bに示した2つの第1壁123a,123bが折り畳まれて、ケース用紙125が2つの冷却部10、2つの香味源110、及びストッパ材料130´に巻き付けられる。その結果、内部に2つの冷却部10、2つの香味源110、及びストッパ材料130´を収容するケース120が形成される。その後、2つの冷却部10、2つの香味源110、及びストッパ材料130´を収容するケース120は、ヒータ74によって温められて接着剤126の硬化が促される。最後に、2つの冷却部10、2つの香味源110、及びストッパ材料130´を収容するケース120は、カッタ76によって切断される。カッタ76は、後段の別のドラムに設けられてもよい。また、カッタ76で切断する際には、ケース120の両側端面を押さえてケース120の中央を切断するのが好ましい。カッタ76によるケース120の切断の前又は後に、所望の位置で切断できるか又は所望の位置で切断できたかを検査する検査装置を設けてもよい。検査装置は、例えば、赤外線センサ、透過光センサ、静電容量センサ、又はイメージセンサを含み得る。所望しない位置でケース120が切断された場合に、そのケース120から製造されるカートリッジ100を排除する手段を設けてもよい。 The adsorption drum 50 arranges the two cooling units 10, the two flavor sources 110, and the stopper material 130' on the case paper 125 cut to a predetermined length by the rotary cutter 60. Tucker 78 and folding guide 72 then fold the two first walls 123a, 123b shown in FIG. be wrapped around. As a result, a case 120 is formed inside which accommodates the two cooling units 10, the two flavor sources 110, and the stopper material 130'. Thereafter, the case 120 containing the two cooling units 10, the two flavor sources 110, and the stopper material 130' is heated by the heater 74 to promote hardening of the adhesive 126. FIG. Finally, the case 120 containing the two cooling units 10, the two flavor sources 110 and the stopper material 130' is cut by the cutter 76. FIG. The cutter 76 may be provided on another drum in the subsequent stage. Moreover, when cutting with the cutter 76, it is preferable to cut the center of the case 120 while pressing both side end faces of the case 120. As shown in FIG. Before or after the cutting of the case 120 by the cutter 76, an inspection device may be provided for inspecting whether or not the case 120 can be cut at the desired position. The inspection device may include, for example, an infrared sensor, a transmitted light sensor, a capacitive sensor, or an image sensor. Means may be provided for removing the cartridge 100 manufactured from the case 120 when the case 120 is cut at an undesired position.
 図7Aは、2つの冷却部10、2つの香味源110、及びストッパ材料130´を収容するケース120の概略平面図である。図7Aでは、カッタ76による切断箇所が一点鎖線により示される。図7Bは、カッタ76によって切断された図7Aに示すケース120の概略平面図である。図7Aに示すように、2つの香味源110の間にはストッパ材料130´が配置され、2つの香味源110が隣接する方向の両側に2つの冷却部10が配置される。図6に示したカッタ76は、図7Aに示すケース120の長さ方向略中央部、即ち、ストッパ材料130´を含む部分を切断する。図7Bに示すように、カッタ76の切断により2つのケース120が形成され、それぞれのケース120には、香味源110、冷却部10、ストッパ130が収容される。その結果、2つのカートリッジ100が製造される。 FIG. 7A is a schematic plan view of a case 120 containing two cooling units 10, two flavor sources 110, and a stopper material 130'. In FIG. 7A, the cutting location by the cutter 76 is indicated by a dashed line. 7B is a schematic plan view of case 120 shown in FIG. 7A cut by cutter 76. FIG. As shown in FIG. 7A, a stopper material 130' is arranged between two flavor sources 110, and two cooling units 10 are arranged on both sides in the direction in which the two flavor sources 110 are adjacent. The cutter 76 shown in FIG. 6 cuts the substantially central portion in the longitudinal direction of the case 120 shown in FIG. 7A, that is, the portion including the stopper material 130'. As shown in FIG. 7B , two cases 120 are formed by cutting with the cutter 76 , and each case 120 accommodates the flavor source 110 , the cooling section 10 and the stopper 130 . As a result, two cartridges 100 are manufactured.
 図6に示した装置300において、ストッパ材料130´はコンベア260上に供給されなくてもよい。この場合、図6に示すタッカー78及び折り畳みガイド72は、ケース用紙125の2つの第1壁123a,123bを折り畳んで、ケース用紙125を2つの冷却部10及び2つの香味源110に巻き付ける。 In the apparatus 300 shown in FIG. 6, the stopper material 130' does not have to be fed onto the conveyor 260. In this case, the tucker 78 and folding guide 72 shown in FIG. 6 fold the two first walls 123 a, 123 b of the case paper 125 to wrap the case paper 125 around the two cooling units 10 and the two flavor sources 110 .
 図8Aは、2つの冷却部10及び2つの香味源110を収容するケース120の概略平面図である。図8Aでは、カッタ76による切断箇所が一点鎖線により示される。図8Bは、カッタ76によって切断された図8Aに示すケース120の概略平面図である。図8Aに示すように、2つの香味源110の間には隙間S3が設けられ、2つの香味源110が隣接する方向の両側に2つの冷却部10が配置される。なお、図8Aに示す例では、ストッパ材料130´がケース120内に配置されない。カッタ76は、図8Aに示すケース120の長さ方向略中央部、即ち、隙間S3を含む部分を切断する。図8Bに示すように、カッタ76の切断により2つのケース120が形成され、それぞれのケース120には、香味源110及び冷却部10が収容される。その結果、ストッパ130を備えない2つのカートリッジ100が製造される。この場合、図8Bに示す長さ方向(左右方向)の切断位置が多少ずれたとしても、隙間S3において切断されることで、2つの香味源110の長さを均等にすることができる。その結果、2つのカートリッジ100における香味源110の長さに起因する香喫味の差が生じることを抑制することができる。 8A is a schematic plan view of a case 120 that houses two cooling units 10 and two flavor sources 110. FIG. In FIG. 8A, the cutting location by the cutter 76 is indicated by a dashed line. 8B is a schematic plan view of case 120 shown in FIG. 8A cut by cutter 76. FIG. As shown in FIG. 8A, a gap S3 is provided between the two flavor sources 110, and two cooling units 10 are arranged on both sides in the direction in which the two flavor sources 110 are adjacent to each other. Note that, in the example shown in FIG. 8A, the stopper material 130' is not arranged inside the case 120. As shown in FIG. The cutter 76 cuts the substantially central portion in the longitudinal direction of the case 120 shown in FIG. 8A, that is, the portion including the gap S3. As shown in FIG. 8B , two cases 120 are formed by cutting the cutter 76 , and each case 120 accommodates the flavor source 110 and the cooling unit 10 . As a result, two cartridges 100 without stoppers 130 are manufactured. In this case, even if the cutting positions in the length direction (horizontal direction) shown in FIG. 8B are slightly misaligned, the lengths of the two flavor sources 110 can be equalized by cutting at the gap S3. As a result, it is possible to suppress the difference in flavor and taste due to the length of the flavor source 110 between the two cartridges 100 .
 図6に示した装置300では、吸着ロボット80が2つの香味源110をコンベア260上に配置するものとして説明したが、吸着ロボット80は、1つの香味源110を吸着保持して、1つの香味源110´をコンベア260上に配置してもよい。上述したように、香味源110´は、例えば香味源110のおよそ2倍の長さを有し得る。この場合、図6に示すタッカー78及び折り畳みガイド72は、ケース用紙125の2つの第1壁123a,123bを折り畳んで、ケース用紙125を2つの冷却部10及び1つの香味源110´に巻き付ける。 In the apparatus 300 shown in FIG. 6, the adsorption robot 80 has been described as placing two flavor sources 110 on the conveyor 260, but the adsorption robot 80 adsorbs and holds one flavor source 110 to produce one flavor. Source 110 ′ may be placed on conveyor 260 . As noted above, flavor source 110 ′ may have, for example, approximately twice the length of flavor source 110 . In this case, the tucker 78 and folding guide 72 shown in FIG. 6 fold the two first walls 123a, 123b of the case paper 125 to wrap the case paper 125 around the two cooling units 10 and one flavor source 110'.
 図9Aは、2つの冷却部10及び1つの香味源110´を収容するケース120の概略平面図である。図9Aでは、カッタ76による切断箇所が一点鎖線により示される。図9Bは、カッタ76によって切断された図9Aに示すケース120の概略平面図である。図9Aに示すように、1つの香味源110´の両側に2つの冷却部10が配置される。なお、図9Aに示す例では、ストッパ材料130´がケース120内に配置されない。カッタ76は、図1Aに示すケース120の長さ方向略中央部、即ち、香味源110´の略中央部を切断する。図9Bに示すように、カッタ76の切断により2つのケース120が形成され、それぞれのケース120には、香味源110及び冷却部10が収容される。その結果、ストッパ130を備えない2つのカートリッジ100が製造される。 FIG. 9A is a schematic plan view of a case 120 that houses two cooling units 10 and one flavor source 110'. In FIG. 9A, the cutting location by the cutter 76 is indicated by a dashed line. 9B is a schematic plan view of case 120 shown in FIG. 9A cut by cutter 76. FIG. As shown in FIG. 9A, two cooling units 10 are arranged on both sides of one flavor source 110'. Note that in the example shown in FIG. 9A, the stopper material 130' is not arranged inside the case 120. As shown in FIG. The cutter 76 cuts the substantially central portion of the case 120 shown in FIG. 1A in the longitudinal direction, that is, substantially the central portion of the flavor source 110'. As shown in FIG. 9B , two cases 120 are formed by cutting the cutter 76 , and each case 120 accommodates the flavor source 110 and the cooling unit 10 . As a result, two cartridges 100 without stoppers 130 are manufactured.
 次に、図6に示した折り畳みドラム40においてケース用紙125を折り畳む詳細のプロセスについて説明する。図10Aから図10Fは、ケース用紙125を折り畳むときの折り畳みドラム40及び吸着ドラム50の概略断面図を示す。図6に示したロータリカッタ60で所定長さに切断されたケース用紙125は、折り畳みドラム40に吸着保持される。図10Aに示すように、折り畳みドラム40は、ケース120の形状に対応する形状を有する凹部42と、凹部42に位置するケース120を凹部42から押し出すためのプッシャ44とを有する。図10Aに示す状態では、ケース用紙125は、凹部42を覆うように略平坦な形状を有する。 Next, a detailed process of folding the case paper 125 on the folding drum 40 shown in FIG. 6 will be described. 10A to 10F show schematic cross-sectional views of the folding drum 40 and the suction drum 50 when folding the case paper 125. FIG. The case paper 125 cut to a predetermined length by the rotary cutter 60 shown in FIG. As shown in FIG. 10A , the folding drum 40 has a recess 42 having a shape corresponding to the shape of the case 120 and a pusher 44 for pushing the case 120 positioned in the recess 42 out of the recess 42 . In the state shown in FIG. 10A, case paper 125 has a substantially flat shape so as to cover recess 42 .
 吸着ドラム50は、図6に示したコンベア260から搬送される香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)を吸着保持する。図10Aに示すように、吸着ドラム50は、コンベア260に配置された香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)の形状に対応する形状を有する凹部52と、凹部52に位置する香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)を凹部52から押し出すためのプッシャ54とを有する。吸着ドラム50は、さらに、折り畳みドラム40に吸着されたケース用紙125を凹部42に押し付けて型をつけるマウスピース56を有する。マウスピース56は、折り畳みドラム40の凹部42の形状に対応する外形を有する押し付け部56aと、プッシャ54が通過するための空洞56bとを有する。 The adsorption drum 50 adsorbs and holds the flavor source 110 and the cooling section 10 (and the stopper material 130', if any) conveyed from the conveyor 260 shown in FIG. As shown in FIG. 10A , the adsorption drum 50 has a recess 52 having a shape corresponding to the shape of the flavor source 110 and the cooling portion 10 (and the stopper material 130 ′, if any) placed on the conveyor 260 , and the recess 52 . and a pusher 54 for pushing the cooling portion 10 (and stopper material 130 ′, if any) out of the recess 52 . The attraction drum 50 further has a mouthpiece 56 for pressing the case paper 125 attracted to the folding drum 40 against the concave portion 42 to form a mold. The mouthpiece 56 has a pressing portion 56a having an outer shape corresponding to the shape of the recess 42 of the folding drum 40, and a cavity 56b for the pusher 54 to pass through.
 折り畳みドラム40がケース用紙125を搬送して、図10Aに示すようにケース用紙125がマウスピース56に対応する位置に配置されると、図10Bに示すようにマウスピース56によってケース用紙125が凹部42に押し付けられる。具体的には、マウスピース56の押し付け部56aが凹部42内に入り込み、ケース用紙125が凹部42に沿って変形しながら凹部42内に入り込む。これにより、ケース用紙125が凹部42に対応する凹状に型をつけられる。 When the folding drum 40 conveys the case paper 125 and arranges the case paper 125 at a position corresponding to the mouthpiece 56 as shown in FIG. 10A, the case paper 125 is recessed by the mouthpiece 56 as shown in FIG. 10B. pressed against 42. Specifically, the pressing portion 56 a of the mouthpiece 56 enters the recess 42 , and the case paper 125 enters the recess 42 while deforming along the recess 42 . As a result, the case paper 125 is molded in a concave shape corresponding to the concave portion 42 .
 ケース用紙125が凹状に型をつけられると、図10Cに示すようにマウスピース56がケース用紙125から離間する。ケース用紙125は、図6に示したロータリカッタ60のハーフカット又はデボス形成部62によって形成されたハーフカット又はデボスに沿って折り曲げられ、ケース120の第1壁123a,123b、第2壁120a、一対の接続壁120bに相当する部分が形成される。ケース用紙125にハーフカット又はデボスを形成しておくことで、非常に薄いケース120(例えば、厚さ約1.5mmから約4.0mm)であっても、所望の形状にケース用紙125を折りたたむことができる。 When the case paper 125 is molded in a concave shape, the mouthpiece 56 is separated from the case paper 125 as shown in FIG. 10C. The case paper 125 is folded along the half-cuts or debosses formed by the half-cut or deboss forming part 62 of the rotary cutter 60 shown in FIG. A portion corresponding to the pair of connection walls 120b is formed. Half-cutting or debossing the case paper 125 allows the case paper 125 to be folded into a desired shape even for a very thin case 120 (for example, about 1.5 mm to about 4.0 mm thick). be able to.
 続いて、図10Dに示すように、マウスピース56の空洞56bが拡大され、図10Eに示すように、プッシャ54が香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)を凹部52から押し出し、マウスピース56の空洞56bを通過させて、ケース用紙125に香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)を配置する。即ち、プッシャ54は、ケース用紙125に凹状の型がつけられた後に、ケース用紙125に香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)を配置する。なお、図10Aから図10Fにおいては、香味源110のみが図示されている。香味源110は、上述したようにシート状であり、非常にもろい可能性がある。本実施形態によれば、予めケース用紙125に凹状の型がつけられているので、プッシャ54で香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)をケース用紙125に配置すると同時にケース用紙125に凹状の型をつける場合に比べて、香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)に加わる応力を低減させることができる。その結果、香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)、特にもろい香味源110が破壊されることが抑制され得る。 Subsequently, as shown in FIG. 10D, cavity 56b of mouthpiece 56 is enlarged and pusher 54 recesses flavor source 110 and cooling portion 10 (and stopper material 130', if present) as shown in FIG. 10E. Place flavor source 110 and cooling portion 10 (and stopper material 130 ′, if any) on case paper 125 , pushing from 52 and through cavity 56 b of mouthpiece 56 . That is, pusher 54 places flavor source 110 and cooler 10 (and stopper material 130', if present) on case paper 125 after case paper 125 has been recessed. Note that only the flavor source 110 is illustrated in FIGS. 10A to 10F. The flavor source 110 is in sheet form as described above and can be very fragile. According to this embodiment, since the case paper 125 is provided with a concave mold in advance, when the pusher 54 is used to place the flavor source 110 and the cooling unit 10 (and the stopper material 130 ′, if any) on the case paper 125 , At the same time, the stress applied to the flavor source 110 and the cooling section 10 (and the stopper material 130', if present) can be reduced compared to the case where the case paper 125 is provided with a concave mold. As a result, destruction of the flavor source 110 and the cooling portion 10 (and the stopper material 130', if any), especially the brittle flavor source 110, can be suppressed.
 ケース用紙125に香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)が配置されると、ケース用紙125は、ハーフカット又はデボスに沿って折り曲げられ、ケース用紙125が香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)に巻き付けられる。具体的には、図10Fに示すように、プッシャ54は図10Fに示す位置に戻り、タッカー78によってケース用紙125の第1壁123aに対応する部分が、ハーフカット又はデボスに沿って折り曲げられる。これにより、図1Bに示した第1壁123aに塗布された接着剤126が、冷却部10(もしあれば、さらにストッパ材料130´)に付着する。 Once the case paper 125 has the flavor source 110 and cooling portion 10 (and stopper material 130 ′, if any) positioned, the case paper 125 is folded along the half-cut or deboss so that the case paper 125 is aligned with the flavor source 110 . and the cooling part 10 (and the stopper material 130' if present). Specifically, as shown in FIG. 10F, the pusher 54 returns to the position shown in FIG. 10F, and the portion corresponding to the first wall 123a of the case paper 125 is folded by the tucker 78 along the half-cut or deboss. This causes the adhesive 126 applied to the first wall 123a shown in FIG. 1B to adhere to the cooling portion 10 (and the stopper material 130', if present).
 その後、折り畳みドラム40が回転し、図6に示した折り畳みガイド72によってケース用紙125の第1壁123bに対応する部分が、ハーフカット又はデボスに沿って折り曲げられる。これにより、図1Bに示した第1壁123bが第1壁123aに重ねられ、第1壁123bに塗布された接着剤126が第1壁123aに付着し、図7A、図8A、又は図9Aに示したケース120が形成される。続いて、折り畳みドラム40が回転して、ヒータ74によって接着剤126が温められ、ケース120がカッタ76によって切断され、図7B、図8B、又は図9Bに示した2つのカートリッジ100が形成される。最後に、図10Aから図10Fに示した折り畳みドラム40のプッシャ44によって、2つのカートリッジ100が凹部42から押し出される。 After that, the folding drum 40 rotates, and the folding guide 72 shown in FIG. 6 folds the portion corresponding to the first wall 123b of the case paper 125 along the half-cut or deboss. As a result, the first wall 123b shown in FIG. 1B is overlapped with the first wall 123a, and the adhesive 126 applied to the first wall 123b adheres to the first wall 123a, and the first wall 123a shown in FIG. 7A, FIG. 8A, or FIG. 9A A case 120 is formed as shown in FIG. The folding drum 40 is then rotated, the heater 74 heats the adhesive 126, and the case 120 is cut by the cutter 76 to form the two cartridges 100 shown in Figures 7B, 8B, or 9B. . Finally, the two cartridges 100 are pushed out of the recesses 42 by the pusher 44 of the folding drum 40 shown in FIGS. 10A-10F.
 図10Aから図10Fに示したプロセスにおいて、ケース120の2つの第1壁123a,123bが、香味源110の第1面110a(図6参照)と対向し、第2壁120aが香味源110の第2面110b(図6参照)と対向するように、香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)にケース用紙125が巻き付けられることが好ましい。1枚の第2壁120a側から香味吸引器の加熱部で香味源110を加熱することで、2枚の第1壁123a,123b側から加熱する場合に比べて、効率よく香味源110を加熱することができる。また、溝112が形成されていない香味源110の第2面110bは、溝112が形成された第1面110aに比べてケース120との接触面積が大きいので、第1面110aを加熱する場合に比べて、効率よく香味源110を加熱することができる。 10A-10F, the two first walls 123a, 123b of the case 120 face the first surface 110a (see FIG. 6) of the flavor source 110, and the second wall 120a faces the flavor source 110. Case paper 125 is preferably wrapped around flavor source 110 and cooling portion 10 (and stopper material 130' if present) so as to face second surface 110b (see FIG. 6). By heating the flavor source 110 from the second wall 120a side with the heating part of the flavor inhaler, the flavor source 110 is heated more efficiently than when the two first walls 123a and 123b are heated. can do. In addition, the second surface 110b of the flavor source 110 on which the grooves 112 are not formed has a larger contact area with the case 120 than the first surface 110a on which the grooves 112 are formed. , the flavor source 110 can be efficiently heated.
 また、図10Aから図10Fに示したプロセスにおいて、図2に示したコルゲート部12がケース120の2つの第1壁123a,123bと対向し、基材シート17が1つの第2壁120aと対向するように、香味源110及び冷却部10(もしあれば、さらにストッパ材料130´)にケース用紙125が巻き付けられることが好ましい。これにより、カートリッジ100の一方の面が2つの第1壁123a,123bを有し、他方の面が1つの第2壁120aと基材シート17とを有することになる。したがって、基材シート17がケース120の2つの第1壁123a,123bと対向するように冷却部10が配置される場合に比べて、カートリッジ100の強度及び断熱性を均一化することができる。 10A to 10F, the corrugated portion 12 shown in FIG. Case paper 125 is preferably wrapped around flavor source 110 and cooling portion 10 (and stopper material 130' if present) so as to do so. As a result, one surface of the cartridge 100 has two first walls 123a and 123b, and the other surface has one second wall 120a and the base sheet 17. As shown in FIG. Therefore, compared to the case where the cooling unit 10 is arranged so that the base sheet 17 faces the two first walls 123a and 123b of the case 120, the strength and heat insulating properties of the cartridge 100 can be made uniform.
 以上に本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載のない何れの形状や材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various modifications can be made within the scope of the technical ideas described in the claims, specification and drawings. is possible. Any shape or material that is not directly described in the specification and drawings is within the scope of the technical concept of the present invention as long as it produces the action and effect of the present invention.
 以下に本明細書が開示する態様のいくつかを記載しておく。
 第1態様によれば、加熱されることでエアロゾルを生成するシート状の香味源と、前記エアロゾルを冷却するように構成される冷却部と、前記香味源と前記冷却部とを内部に収容するケースと、を有する香味吸引器用のカートリッジの製造方法が提供される。この製造方法は、前記香味源を吸着保持してコンベア上に配置し、前記香味源に隣接するように前記冷却部を前記コンベア上に配置し、前記コンベアで前記香味源及び前記冷却部を搬送し、前記ケースの原料となるケース用紙に前記香味源及び前記冷却部を配置し、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む。
Some of the aspects disclosed in this specification are described below.
According to the first aspect, a sheet-shaped flavor source that generates an aerosol when heated, a cooling section configured to cool the aerosol, and the flavor source and the cooling section are housed inside. A method of manufacturing a cartridge for a flavor inhaler having a case is provided. In this manufacturing method, the flavor source is adsorbed and held and arranged on a conveyor, the cooling section is arranged on the conveyor so as to be adjacent to the flavor source, and the flavor source and the cooling section are conveyed by the conveyor. and placing the flavor source and the cooling unit on a case paper that is a raw material of the case, and winding the case paper around the flavor source and the cooling unit.
 第2態様は、第1態様において、前記ケース用紙にハーフカット又はデボスを形成し、前記ハーフカット又はデボスに沿って前記ケース用紙を折り曲げて、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、ことを要旨とする。 A second aspect is the first aspect, wherein the case paper is half-cut or debossed, the case paper is folded along the half-cut or debossed, and the case paper is wrapped around the flavor source and the cooling unit. The gist is to include,
 第3態様は、第1態様又は第2態様において、前記ケース用紙を凹状に型をつけ、前記ケース用紙に凹状の型がつけられた後に、前記ケース用紙に前記香味源及び前記冷却部を配置する、ことを含む、ことを要旨とする。 A third aspect is the first aspect or the second aspect, wherein the case paper is formed with a concave shape, and after the case paper is formed with the concave shape, the flavor source and the cooling unit are arranged on the case paper. The gist is to do, including.
 第4態様は、第1態様から第3態様のいずれかにおいて、前記香味源は、溝を有する第1面と、前記第1面と対向する前記溝を有さない第2面とを有し、前記製造方法は、前記ケースの2つの第1壁が前記香味源の前記第1面と対向し、前記ケースの前記第1壁と対向する1つの第2壁が前記香味源の前記第2面と対向するように、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、ことを要旨とする。 A fourth aspect is any one of the first aspect to the third aspect, wherein the flavor source has a first surface having grooves and a second surface having no grooves facing the first surface. , the manufacturing method is such that two first walls of the case face the first surface of the flavor source, and one second wall of the case facing the first wall faces the second wall of the flavor source. wrapping the case paper around the flavor source and the cooling unit so as to face the surface.
 第5態様は、第1態様から第4態様のいずれかにおいて、少なくとも2つの前記香味源を吸着保持して、前記2つの香味源の間に隙間を設けて前記2つの香味源を前記コンベア上に配置し、前記2つの香味源が隣接する方向の両側に前記冷却部が位置するように2つの前記冷却部を前記コンベア上に配置し、前記ケース用紙を前記2つの香味源及び前記2つの冷却部に巻き付ける、ことを含む、ことを要旨とする。 A fifth aspect is any one of the first aspect to the fourth aspect, wherein at least two of the flavor sources are adsorbed and held, and a gap is provided between the two flavor sources to move the two flavor sources on the conveyor. , the two cooling units are arranged on the conveyor so that the cooling units are located on both sides in the direction in which the two flavor sources are adjacent, and the case paper is placed on the two flavor sources and the two The gist of the matter includes wrapping around the cooling section.
 第6態様は、第5態様において、前記2つの香味源の間の前記隙間にストッパ材料を配置し、前記ケース用紙を前記2つの香味源、前記2つの冷却部、及び前記ストッパ材料に巻き付ける、ことを含む、ことを要旨とする。 A sixth aspect is the fifth aspect, wherein a stopper material is placed in the gap between the two flavor sources, and the case paper is wrapped around the two flavor sources, the two cooling units, and the stopper material. The gist is to include
 第7態様は、第1態様から第4態様のいずれかにおいて、1つの前記香味源を吸着保持して、コンベア上に配置し、前記1つの香味源の両側に前記冷却部が位置するように、2つの前記冷却部を前記コンベア上に配置し、前記ケース用紙を前記1つの香味源及び前記2つの冷却部に巻き付ける、ことを含む、ことを要旨とする。 A seventh aspect is any one of the first aspect to the fourth aspect, wherein one flavor source is adsorbed and held and arranged on a conveyor, and the cooling units are positioned on both sides of the one flavor source. , placing two said cooling units on said conveyor and wrapping said case paper around said one flavor source and said two cooling units.
 第8態様は、第1態様から第7態様のいずれかにおいて、前記冷却部は、複数の頂部及び前記頂部間の底部を有するコルゲート部と、前記コルゲート部の一方の面に設けられる基材シートと、を有し、前記製造方法は、前記コルゲート部が前記ケースの2つの第1壁と対向し、前記基材シートが前記ケースの前記第1壁と対向する1つの第2壁と対向するように、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、ことを要旨とする。 An eighth aspect is any one of the first aspect to the seventh aspect, wherein the cooling section comprises a corrugated section having a plurality of tops and bottoms between the tops, and a base sheet provided on one surface of the corrugated section. and wherein the corrugated portion faces two first walls of the case, and the base sheet faces one second wall that faces the first wall of the case. and wrapping the case paper around the flavor source and the cooling unit.
10   :冷却部
12   :コルゲート部
13   :頂部
14   :底部
17   :基材シート
100  :カートリッジ
110,110´ :香味源
110a :第1面
110b :第2面
112  :溝
120  :ケース
120a :第2壁
123,123a,123b :第1壁
125  :ケース用紙
130  :ストッパ
130´ :ストッパ材料
260  :コンベア
S1   :隙間
S2   :隙間
Reference Signs List 10: cooling section 12: corrugated section 13: top section 14: bottom section 17: base sheet 100: cartridges 110, 110': flavor source 110a: first surface 110b: second surface 112: groove 120: case 120a: second wall 123, 123a, 123b: first wall 125: case paper 130: stopper 130': stopper material 260: conveyor S1: gap S2: gap

Claims (8)

  1.  加熱されることでエアロゾルを生成するシート状の香味源と、
     前記エアロゾルを冷却するように構成される冷却部と、
     前記香味源と前記冷却部とを内部に収容するケースと、を有する香味吸引器用のカートリッジの製造方法であって、
     前記香味源を吸着保持してコンベア上に配置し、
     前記香味源に隣接するように前記冷却部を前記コンベア上に配置し、
     前記コンベアで前記香味源及び前記冷却部を搬送し、
     前記ケースの原料となるケース用紙に前記香味源及び前記冷却部を配置し、
     前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    a sheet-like flavor source that generates an aerosol when heated;
    a cooling unit configured to cool the aerosol;
    A method for manufacturing a cartridge for a flavor inhaler, comprising a case for housing the flavor source and the cooling unit therein,
    Adsorbing and holding the flavor source and placing it on a conveyor,
    placing the cooling unit on the conveyor so as to be adjacent to the flavor source;
    Conveying the flavor source and the cooling unit on the conveyor,
    Arranging the flavor source and the cooling unit on a case paper that is a raw material of the case,
    A method of manufacturing a cartridge for a flavor inhaler, comprising wrapping the case paper around the flavor source and the cooling unit.
  2.  請求項1に記載された香味吸引器用のカートリッジの製造方法において、
     前記ケース用紙にハーフカット又はデボスを形成し、
     前記ハーフカット又はデボスに沿って前記ケース用紙を折り曲げて、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method of manufacturing a cartridge for a flavor inhaler according to claim 1,
    Forming a half cut or deboss on the case paper,
    A method of manufacturing a cartridge for a flavor inhaler, comprising folding the case paper along the half-cuts or debosses and wrapping the case paper around the flavor source and the cooling unit.
  3.  請求項1又は2に記載された香味吸引器用のカートリッジの製造方法において、
     前記ケース用紙を凹状に型をつけ、
     前記ケース用紙に凹状の型がつけられた後に、前記ケース用紙に前記香味源及び前記冷却部を配置する、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method for manufacturing a cartridge for a flavor inhaler according to claim 1 or 2,
    Molding the case paper in a concave shape,
    A method of making a cartridge for a flavor inhaler, comprising placing the flavor source and the cooling section on the case paper after the case paper is recessed.
  4.  請求項1から3のいずれか一項に記載された香味吸引器用のカートリッジの製造方法において、
     前記香味源は、溝を有する第1面と、前記第1面と対向する前記溝を有さない第2面とを有し、
     前記製造方法は、
     前記ケースの2つの第1壁が前記香味源の前記第1面と対向し、前記ケースの前記第1壁と対向する1つの第2壁が前記香味源の前記第2面と対向するように、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method for manufacturing a cartridge for a flavor inhaler according to any one of claims 1 to 3,
    The flavor source has a first surface with a groove and a second surface without the groove facing the first surface,
    The manufacturing method is
    Two first walls of the case face the first surface of the flavor source, and one second wall of the case facing the first wall faces the second surface of the flavor source. and wrapping the case paper around the flavor source and the cooling unit.
  5.  請求項1から4のいずれか一項に記載された香味吸引器用のカートリッジの製造方法において、
     少なくとも2つの前記香味源を吸着保持して、前記2つの香味源の間に隙間を設けて前記2つの香味源を前記コンベア上に配置し、
     前記2つの香味源が隣接する方向の両側に前記冷却部が位置するように2つの前記冷却部を前記コンベア上に配置し、
     前記ケース用紙を前記2つの香味源及び前記2つの冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method for manufacturing a cartridge for a flavor inhaler according to any one of claims 1 to 4,
    At least two of the flavor sources are held by suction, and the two flavor sources are arranged on the conveyor with a gap between the two flavor sources;
    Arranging the two cooling units on the conveyor so that the cooling units are located on both sides in the direction in which the two flavor sources are adjacent,
    A method of manufacturing a cartridge for a flavor inhaler, comprising wrapping the case paper around the two flavor sources and the two cooling sections.
  6.  請求項5に記載された香味吸引器用のカートリッジの製造方法において、
     前記2つの香味源の間の前記隙間にストッパ材料を配置し、
     前記ケース用紙を前記2つの香味源、前記2つの冷却部、及び前記ストッパ材料に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method of manufacturing a cartridge for a flavor inhaler according to claim 5,
    placing a stopper material in the gap between the two flavor sources;
    A method of making a cartridge for a flavor inhaler, comprising wrapping said case paper around said two flavor sources, said two cooling sections and said stopper material.
  7.  請求項1から4のいずれか一項に記載された香味吸引器用のカートリッジの製造方法において、
     1つの前記香味源を吸着保持して、コンベア上に配置し、
     前記1つの香味源の両側に前記冷却部が位置するように、2つの前記冷却部を前記コンベア上に配置し、
     前記ケース用紙を前記1つの香味源及び前記2つの冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method for manufacturing a cartridge for a flavor inhaler according to any one of claims 1 to 4,
    Adsorbing and holding one flavor source and placing it on a conveyor,
    Arranging the two cooling units on the conveyor so that the cooling units are located on both sides of the one flavor source;
    A method of manufacturing a cartridge for a flavor inhaler, comprising wrapping the case paper around the one flavor source and the two cooling sections.
  8.  請求項1から7のいずれか一項に記載された香味吸引器用のカートリッジの製造方法において、
     前記冷却部は、複数の頂部及び前記頂部間の底部を有するコルゲート部と、前記コルゲート部の一方の面に設けられる基材シートと、を有し、
     前記製造方法は、
     前記コルゲート部が前記ケースの2つの第1壁と対向し、前記基材シートが前記ケースの前記第1壁と対向する1つの第2壁と対向するように、前記ケース用紙を前記香味源及び前記冷却部に巻き付ける、ことを含む、香味吸引器用のカートリッジの製造方法。
    In the method for manufacturing a cartridge for a flavor inhaler according to any one of claims 1 to 7,
    The cooling part has a corrugated part having a plurality of top parts and a bottom part between the top parts, and a base sheet provided on one surface of the corrugated part,
    The manufacturing method is
    The case paper is arranged so that the corrugated portion faces two first walls of the case, and the base sheet faces one second wall that faces the first wall of the case. A method of manufacturing a cartridge for a flavor inhaler, comprising wrapping around the cooling portion.
PCT/JP2021/016436 2021-04-23 2021-04-23 Manufacturing method for flavour-inhaler cartridge WO2022224434A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08320194A (en) * 1994-10-03 1996-12-03 Sumitomo Metal Ind Ltd Corrugated radiating fin for cooling lsi package
JP2006044736A (en) * 2004-08-04 2006-02-16 Otsuka Hoso Kogyo Kk Supporting plate for packaging
JP2011530459A (en) * 2008-08-11 2011-12-22 フィリップ・モーリス・プロダクツ・ソシエテ・アノニム Container with tactile surface
JP2018535149A (en) * 2015-09-22 2018-11-29 ジー.デー ソチエタ ペル アツィオニG.D Societa Per Azioni Machine to manufacture cartridges for electronic cigarette
WO2018235959A1 (en) * 2017-06-22 2018-12-27 日本たばこ産業株式会社 Flavour generation segment, flavour generation article provided with same, and flavour inhalation system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08320194A (en) * 1994-10-03 1996-12-03 Sumitomo Metal Ind Ltd Corrugated radiating fin for cooling lsi package
JP2006044736A (en) * 2004-08-04 2006-02-16 Otsuka Hoso Kogyo Kk Supporting plate for packaging
JP2011530459A (en) * 2008-08-11 2011-12-22 フィリップ・モーリス・プロダクツ・ソシエテ・アノニム Container with tactile surface
JP2018535149A (en) * 2015-09-22 2018-11-29 ジー.デー ソチエタ ペル アツィオニG.D Societa Per Azioni Machine to manufacture cartridges for electronic cigarette
WO2018235959A1 (en) * 2017-06-22 2018-12-27 日本たばこ産業株式会社 Flavour generation segment, flavour generation article provided with same, and flavour inhalation system

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