WO2022223057A2 - Intelligent operation and maintenance test platform for accelerated failure excitation of industrial sensor - Google Patents

Intelligent operation and maintenance test platform for accelerated failure excitation of industrial sensor Download PDF

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Publication number
WO2022223057A2
WO2022223057A2 PCT/CN2022/107206 CN2022107206W WO2022223057A2 WO 2022223057 A2 WO2022223057 A2 WO 2022223057A2 CN 2022107206 W CN2022107206 W CN 2022107206W WO 2022223057 A2 WO2022223057 A2 WO 2022223057A2
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Prior art keywords
assembly
sensor
pressure
relay
level sensor
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PCT/CN2022/107206
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French (fr)
Chinese (zh)
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WO2022223057A3 (en
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何方
张娜
袁峰
王松亭
韩策
常伟
张凯
金东义
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国机传感科技有限公司
沈阳仪表科学研究院有限公司
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Publication of WO2022223057A2 publication Critical patent/WO2022223057A2/en
Publication of WO2022223057A3 publication Critical patent/WO2022223057A3/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D18/00Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00

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  • the invention belongs to the field of measurement and control systems, and in particular relates to an industrial sensor accelerated failure to stimulate an intelligent operation and maintenance test platform.
  • the status information of industrial sensors forms the "file" of the sensor, that is, the sensor status database.
  • the data of past sensor failure cases are combined to form a real-time health analysis report for each online sensor, and based on this report, predictive maintenance decisions are made.
  • the invention aims to overcome the shortcomings of the prior art and provide an industrial sensor which has the functions of accelerating failure excitation, fault excitation, data acquisition, data storage, etc. of various industrial sensors, and can improve the prediction accuracy of the operation and maintenance platform. Accelerated failure stimulates intelligent operation and maintenance test platform.
  • the accelerated failure of industrial sensors stimulates intelligent operation and maintenance test platform, including measurement and control host, data acquisition and control device, pressure controller, water tank, water pump, the first relay assembly, the first air pipe assembly, the first solenoid valve assembly, and the first pressure sensor card Tool assembly, first pressure sensor assembly, first temperature sensor assembly, first temperature sensor clamp assembly, first flow sensor clamp assembly, first outlet pipe assembly, first flow sensor assembly, second solenoid valve assembly, first 1 water inlet pipe assembly, the second relay assembly, the 11th relay, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the adjustable DC voltage source, the first material level sensor assembly, the first material level sensor fixture Components and air source; measurement and control host, adjustable DC voltage source, the first material level sensor assembly, the first liquid level sensor assembly, the second relay assembly, the 11th relay, the first flow sensor assembly, the first temperature sensor assembly, the first 1
  • the signal transmission ports of the pressure sensor assembly, the first relay assembly and the pressure controller are respectively connected with the signal transmission port of the data acquisition and control device; the signal transmission port of the
  • the invention is an intelligent operation and maintenance test platform for accelerated failure excitation of industrial sensors, which integrates the functions of accelerated failure excitation, fault excitation, data acquisition, and data storage of various industrial sensors.
  • the failure of main industrial sensors such as temperature, pressure, flow, liquid level, material level, etc.
  • test data can be accumulated and stored to provide test data for sensor fault diagnosis and intelligent remote operation and maintenance platform modeling. It is of great significance to improve the prediction accuracy of the entire operation and maintenance platform.
  • FIG. 1 is a schematic structural diagram of an intelligent operation and maintenance test platform for accelerated failure of temperature and damp-heat environment industrial sensors of the present invention
  • FIG. 2 is a schematic structural diagram of a vibration environment industrial sensor accelerated failure excitation intelligent operation and maintenance test platform according to the present invention
  • FIG. 3 is a schematic structural diagram of a data acquisition and control device of the present invention.
  • FIG. 4 is a schematic diagram of the network communication structure of the present invention.
  • the first relay assembly of the present invention includes relays 7, 8, 9, 10, 11; the first air pipe assembly includes air pipes 12, 13, 14, 15, 16; the first solenoid valve assembly includes solenoid valves 17, 18, 19, 20, 21; the first pressure sensor fixture assembly includes pressure sensor fixtures 22, 23, 24, 25, 26; the first pressure sensor assembly includes pressure sensors 27, 28, 29, 30, 31; the first temperature sensor assembly includes a temperature sensor 32, 33, 34, 35, 36; the first temperature sensor fixture assembly includes temperature sensor fixtures 37, 38, 39, 40, 41; the first flow sensor fixture assembly includes flow sensor fixtures 42, 43, 44, 45, 46; the first water outlet pipe assembly includes water outlet pipes 47, 48, 49, 50, 51; the first flow sensor assembly includes flow sensors 52, 53, 54, 55, 56; the second solenoid valve assembly includes solenoid valves 57, 58, 59, 60, 61; the first water inlet pipe assembly includes water inlet pipes 62, 63, 64, 65, 66; the second relay assembly includes relays 67, 68, 69, 70, 71; the first liquid
  • the test platform includes a measurement and control host 1, a data acquisition and control device 2, a pressure controller 4, a water tank 5, a water pump 6, the first relay assembly, the first air pipe assembly, the first solenoid valve assembly, and the first pressure Sensor clamp assembly, first pressure sensor assembly, first temperature sensor assembly, first temperature sensor clamp assembly, first flow sensor clamp assembly, first water outlet pipe assembly, first flow sensor assembly, second solenoid valve assembly , the first water inlet pipe assembly, the second relay assembly, the eleventh relay 72, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the adjustable DC voltage source 83, the first material level sensor assembly, the first material Position sensor fixture assembly and air source 94; the measurement and control host 1, adjustable DC voltage source 83, the first material level sensor assembly, the first liquid level sensor assembly, the second relay assembly, the eleventh relay 72, the first flow rate
  • the signal transmission ports of the sensor assembly, the first temperature sensor assembly, the first pressure sensor assembly, the first relay assembly and the pressure controller 4 are respectively connected with the signal transmission ports of the data acquisition and control device 2,
  • the water inlet of the flow sensor assembly is communicated; the water outlet of the first flow sensor assembly is communicated with the water inlet of the water tank 5 through the first water outlet pipe assembly; the water outlet of the water tank 5 is communicated with the water inlet of the water pump 6; the first temperature sensor assembly is fixed set on the first temperature sensor fixture assembly; the signal transmission port of the first relay assembly is connected to the signal transmission port of the first solenoid valve assembly; the first pressure sensor assembly is fixed on the first pressure sensor fixture assembly
  • the air outlet of the pressure controller 4 communicates with the air inlet of the first pressure sensor assembly through the first air pipe assembly and the first solenoid valve assembly; the air outlet of the air source 94 communicates with the air inlet of the pressure controller 4; the adjustable DC voltage
  • the source 83 supplies power to the first material level sensor assembly, the first liquid level sensor assembly, the first flow sensor assembly, the first temperature sensor assembly, and the first pressure sensor assembly, respectively.
  • the present invention is also provided with a high and low test box 95; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor fixture assembly, the first flow sensor fixture assembly, the first flow sensor The assembly, the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the first material level sensor assembly and the first material level sensor clamp assembly are placed in the high and low temperature test chamber 95 respectively, Change the temperature and humidity of the environment where the sensor is located, and perform an accelerated failure excitation test for pressure, temperature, flow, liquid level, and material level sensors.
  • the present invention is also provided with a vibrating table 96; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor clamp assembly, the first flow sensor clamp assembly, and the first flow sensor assembly , the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor clamp assembly, the first material level sensor assembly and the first material level sensor clamp assembly are placed on the vibration table 96 respectively, and the vibration of the sensor is changed by changing the Accelerated failure excitation test for sensors such as pressure, temperature, flow, liquid level, and material level.
  • the data acquisition and control device 2 includes an RS485 communication interface 122, a first switch output interface component, a second switch output interface component, an eleventh switch output interface 133, an analog output interface 134, an Ethernet communication interface 135, a first Analog input interface component, the second analog input interface component, the third analog input interface component, the fourth analog input interface component, and the fifth analog input interface component.
  • the test platform of the present invention has three failure excitation environments, namely: temperature failure excitation environment, damp heat failure excitation environment, and vibration failure excitation environment.
  • the temperature failure excitation environment means that the sensor is assembled on the corresponding fixture and placed in the high and low temperature test box 95, so that the sensor is in an environment of normal temperature, high temperature, low temperature, and high and low temperature impact.
  • the accelerated failure excitation test of pressure, temperature, flow, liquid level, material level and other sensors; the damp heat failure excitation environment refers to assembling the sensor on the corresponding sensor fixture and placing it in the high and low temperature test box 95.
  • the accelerated failure excitation test is carried out on sensors such as pressure, temperature, flow, liquid level, material level, etc.; specifically, the excited sensor is assembled on the corresponding tooling and placed at high and low temperature In the test chamber, the temperature and humidity of the high and low temperature test chamber are controlled, and the performance of the sensor is degraded or
  • the data acquisition and control device collects data under various temperature and humidity conditions in real time, and transmits it to the measurement and control host for analysis and storage;
  • the vibration failure excitation environment refers to assembling the sensor on the corresponding fixture and placing it on the vibration table.
  • the accelerated failure excitation test is carried out on sensors such as pressure, temperature, flow, liquid level, and material level.
  • the excited sensor is assembled on the corresponding tooling and fixed on the shaking table, and the parameters such as the frequency, amplitude, and acceleration of the shaking table vibration are controlled, and the test is carried out in three directions.
  • the data acquisition and control device collects real-time data in real time. , and sent to the measurement and control host for analysis and storage.
  • the temperature performance test of the pressure sensor, temperature sensor, flow sensor, liquid level sensor, material level sensor, and temperature shock test are realized, so that the sensors can be tested at low temperature, high temperature, and temperature. Work with rapid changes. It can not only obtain the working data of the sensor under low temperature, high temperature and rapid temperature change, but also extract the working characteristic parameters of the sensor under low temperature, high temperature and rapid temperature change. The failure of the excitation sensor can also be accelerated, and the data acquisition and control device 2 records the data in this process in real time, so as to provide gradual failure data for the test platform based on mechanism analysis.
  • the vibration performance test of the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor placed on the vibration table 96 is realized, so that the sensor can be tested under different vibration acceleration and vibration frequency. working. Not only can the data of the sensor working in the vibration environment be obtained, the characteristic parameters of the sensor working in the vibration environment can be extracted, and the failure of the sensor can also be accelerated by making the sensor work in the vibration state for a long time.
  • the data acquisition and control device 2 records in real time The data in this process provides gradual failure data for the test platform based on mechanism analysis.
  • the test platform includes five parts: pressure failure excitation sub-system, temperature failure excitation sub-system, flow failure excitation sub-system, liquid level failure excitation sub-system, and material level failure excitation sub-system.
  • the present invention simultaneously excites five sensors of the same type.
  • the tester can operate the measurement and control host 1 at any time to generate statistical reports of the test situation in any period of time, providing data support for the predictive maintenance of the sensor.
  • the measurement and control host 1 is connected to the printer 3, and the test data of any time period or the statistical data of the test results can be printed at any time through the operation of the measurement and control host 1.
  • the measurement and control host 1 can set the test parameters and test procedures to improve the versatility and flexibility of the system.
  • the tester By operating the monitoring host 1, the tester can generate corresponding test data reports and statistical data reports according to different time periods, sensor types, etc., and save the test data to disk. Export for data analysis system analysis.
  • the measurement and control host 1 In order to ensure that only authorized testers can operate the test system, the measurement and control host 1 is set to start the login interface, and it is necessary to enter the correct user name and password before entering the system to work.
  • the data acquisition and control device 2 is connected with the measurement and control host 1 through the Ethernet communication interface 135, accepts the measurement and control instructions issued by the measurement and control host 1 in real time, and uploads the data obtained by the test to the measurement and control host 1 through the Ethernet communication interface 135 to realize data acquisition and control.
  • the pressure failure excitation subsystem includes data acquisition and control device 2, air source 94, pressure controller 4, relay, air pipe, solenoid valve, pressure sensor fixture, pressure sensor, adjustable DC Voltage source 83, analog input interface.
  • the pressure controller 4 is controlled by the data acquisition and control device 2 to output pressures of different magnitudes, so that the pressure sensor can work under abnormal conditions of overpressure. Not only can the data of the sensor work under abnormal pressure conditions be obtained, but also the characteristic parameters of the sensor under abnormal pressure conditions can be extracted. By making the sensor work under the condition of overpressure for a long time, the failure of the sensor can be accelerated, and the data acquisition and control device 2 can be realized in real time. The data in this process is recorded to provide gradual failure data for the intelligent operation and maintenance test platform based on mechanism analysis.
  • the test platform controls the output of the adjustable DC voltage source 83 through the data acquisition and control device 2, so that the power supply of the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor assembled on the platform changes. Adjusting the output of the DC voltage source 83 enables the sensor to work under abnormal conditions such as under-voltage and over-voltage. Not only can the data of the sensor work under abnormal power supply conditions be obtained, but also the characteristic parameters of the sensor under abnormal power supply conditions can be extracted. By making the sensor work under the condition of overvoltage for a long time, the failure of the sensor can also be accelerated. Data acquisition and control device 2 The data during this process is recorded in real time, providing gradual failure data for the test platform.
  • the air source 94 is connected with the air inlet of the pressure controller 4 to provide air pressure for the system; the data acquisition and control device 2 controls the pressure controller 4 to output the corresponding gas pressure; the relays are respectively connected with the solenoid valves, and the data acquisition and control device 2 By controlling the relay, and then controlling the opening and closing of the solenoid valve, the control of 5 air circuits is realized; the air outlet of the pressure controller 4 is connected with the common end of the air inlet of the air pipe; the air outlet of the air pipe is respectively connected with the air inlet of the solenoid valve. connection, the air outlet of the solenoid valve is respectively connected with the pressure sensor; the pressure sensor is respectively assembled on the pressure sensor fixture.
  • the adjustable DC voltage source 83 is connected with the pressure sensor to provide power for the pressure sensor; the pressure sensor is respectively connected with the analog input interface, and transmits the measurement signal output by the pressure sensor to the data acquisition and control device 2;
  • the temperature failure excitation subsystem includes a data acquisition and control device 2, a temperature sensor, a temperature sensor fixture, an adjustable DC voltage source 83, and an analog input interface.
  • the temperature sensors are respectively assembled on the temperature sensor fixtures.
  • the adjustable DC voltage source 83 is connected with the temperature sensor to provide power for the temperature sensor;
  • the flow failure excitation sub-system includes data acquisition and control device 2, water tank 5, water pump 6, flow sensor fixture, water outlet pipe, flow sensor, solenoid valve, water inlet pipe, relay, 11th Relay 72, adjustable DC voltage source 83, analog input interface.
  • the data acquisition and control device 2 controls the 11th relay 72, and then controls the start and stop of the water pump 6.
  • the water inlet of the water pump 6 is connected with the water outlet of the water tank 5, and the water outlet of the water pump 6 is connected with the inlet common end of the solenoid valve.
  • the outlet of the valve is respectively connected with the water inlet pipe, the water inlet pipe is respectively connected with the inlet of the flow sensor, the outlet of the flow sensor is connected with the inlet of the water outlet pipe, the common end of the outlet of the water outlet pipe is connected with the water inlet of the water tank 5, and the pump
  • the flow sensors are respectively assembled on the flow sensor fixtures;
  • the relays are respectively connected with the solenoid valves, the data acquisition and control device 2 controls the relays, and then controls the opening and closing of the solenoid valves;
  • the adjustable DC voltage source 83 and the flow sensor The flow sensor is connected to the flow sensor to provide power; the flow sensor is respectively connected with the analog input interface, and the measurement signal output by the flow sensor is transmitted to the data acquisition and control device 2 .
  • the liquid level failure excitation sub-system includes a data acquisition and control device 2, a liquid level sensor, a liquid level sensor fixture, an adjustable DC voltage source 83, and an analog input interface.
  • the liquid level sensors are respectively assembled on the liquid level sensor fixtures.
  • the adjustable DC voltage source 83 is connected with the liquid level sensor to provide power for the liquid level sensor;
  • the material level failure excitation sub-system includes a data acquisition and control device 2, a material level sensor, a material level sensor fixture, an adjustable DC voltage source 83, and an analog input interface.
  • the material level sensors are respectively assembled on the material level sensor fixtures.
  • the adjustable DC voltage source 83 is connected with the material level sensor to provide power for the material level sensor;
  • the measurement and control host 1 can be connected to the local router 161, and the measurement and control host 1 can be connected to the Ethernet in a wired manner, or it can be connected with the wireless communication module 162, and the measurement and control host 1 can be connected wirelessly.
  • the data collected by the measurement and control host 1 is transmitted to the remote network server 163 by means of the TCP/IP (Transmission Control Protocol/Internet Protocol) protocol through the Ethernet, and the server 163 has the functions of big data analysis, The function of machine learning, through the intelligent software installed on it, can realize the analysis of the test data uploaded by the data acquisition and control device 2 .
  • TCP/IP Transmission Control Protocol/Internet Protocol
  • the network server 163 analyzes and compares the data of the sensor in different environmental states by means of big data, machine learning, and intelligent algorithms, and realizes the feature recognition, fault characterization and health state prediction of the sensor by means of big data.
  • the combination of mechanism-based analysis and big data-based intelligent algorithm analysis improves the accuracy of sensor feature identification, fault characterization and health state prediction.
  • the network server 163 communicates with the measurement and control host 1 in a wired or wireless manner by means of the TCP/IP protocol, acquires the data of the measurement and control host 1, and analyzes and processes the data at the same time.
  • the network server 163 communicates with the router 164 is connected, the router 164 is connected with the browser 165, the data analyzed and processed by the web server 163 is displayed through the browser 165; the router 164 is also connected with the dynamic display screen 166, and the dynamic display screen 166 displays the analyzed and processed data.
  • the test platform of the invention not only realizes the accelerated failure excitation of pressure sensors, temperature sensors, flow sensors, liquid level sensors, and material level sensors commonly used in the industry, but also realizes the combination of mechanism-based analysis and big data-based intelligent algorithm analysis; At the same time, it can verify the wired and wireless transmission performance of the operation and maintenance platform, and can provide strong help for the performance of the intelligent operation and maintenance platform.

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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
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Abstract

The present invention belongs to the field of measurement and control systems, and particularly relates to an intelligent operation and maintenance test platform for accelerated failure excitation of an industrial sensor. The intelligent operation and maintenance test platform comprises a measurement and control host, a data acquisition and control device, a pressure controller, a water tank, a water pump, a first relay assembly, a first air pipe assembly, a first electromagnetic valve assembly, a first pressure sensor clamp assembly, a first pressure sensor assembly, a first temperature sensor assembly, a first temperature sensor clamp assembly, a first flow sensor clamp assembly, a first water output pipe assembly, a first flow sensor assembly, a second electromagnetic valve assembly, a first water intake pipe assembly, a second relay assembly, an eleventh relay, a first liquid level sensor assembly, a first liquid level sensor clamp assembly, a first material level sensor assembly and a first material level sensor clamp assembly. By means of the present invention, the functions of accelerated failure excitation, fault excitation, data acquisition, data storage, etc. of various industrial sensors can be realized.

Description

工业传感器加速失效激发智能运维试验平台Accelerated failure of industrial sensors stimulates intelligent operation and maintenance test platform 技术领域technical field
本发明属测控系统领域,尤其涉及一种工业传感器加速失效激发智能运维试验平台。The invention belongs to the field of measurement and control systems, and in particular relates to an industrial sensor accelerated failure to stimulate an intelligent operation and maintenance test platform.
背景技术Background technique
工业传感器的状态信息,通过特征识别、故障表征之后,就形成了该传感器的“档案”,也就是传感器状态数据库。综合过往传感器故障案例数据,构成每台在线传感器实时健康分析报告,并根据这一报告,得出预测性维护决策。The status information of industrial sensors, through feature identification and fault characterization, forms the "file" of the sensor, that is, the sensor status database. The data of past sensor failure cases are combined to form a real-time health analysis report for each online sensor, and based on this report, predictive maintenance decisions are made.
目前,市场上还没有现成的工业传感器失效激发系统,来满足运维平台对传感器性能下降或故障后的测量数据积累的需要。因此,研发一款具有对工业传感器性能测试、加速失效激发、智能分析、数据存储等功能于一体的工业传感器失效激发系统是具有十分重要意义的。At present, there is no ready-made industrial sensor failure excitation system on the market to meet the needs of the operation and maintenance platform for sensor performance degradation or measurement data accumulation after failure. Therefore, it is of great significance to develop an industrial sensor failure excitation system that integrates the functions of industrial sensor performance testing, accelerated failure excitation, intelligent analysis, and data storage.
发明内容SUMMARY OF THE INVENTION
本发明旨在克服现有技术的不足之处而提供一种具有对多种工业传感器加速失效激发、故障激发、数据采集、数据存储等功能于一体的,可提高运维平台预测精度的工业传感器加速失效激发智能运维试验平台。The invention aims to overcome the shortcomings of the prior art and provide an industrial sensor which has the functions of accelerating failure excitation, fault excitation, data acquisition, data storage, etc. of various industrial sensors, and can improve the prediction accuracy of the operation and maintenance platform. Accelerated failure stimulates intelligent operation and maintenance test platform.
工业传感器加速失效激发智能运维试验平台,包括测控主机、数据采集及控制装置、压力控制器、水箱、水泵、第1继电器组件、第1气管组件、第1电磁阀组件、第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1出水管组件、第1流量传感器组件、第2电磁阀组件、第1入水管组件、第2继电器组件、第11继电器、第1液位传感器组件、第1液位传感器卡具组件、可调直流电压源、第1料位传感器组件、第1料位传感器卡具组件及气源;测控主机、可调直流电压源、第1料位传感器组件、第1液位传感器组件、第2继电器组件、第11继电器、第1流量传感器组件、第1温度传感器组件、第1压力传感器组件、第1继电器组件及压力控制器的信号传输端口分别与数据采集及控制装置信号传输端口相接;第11继电器的信号传输端口与水泵的信号传输端口相接;第2继电器组件的信号传输端口与第2电磁阀组件的信号传输端口相接;水泵的出水口经第2电磁阀组件及第1入水管组件与第1流量传感器组件的入水口相通;第1流量传感器组件的出水口经第1出水管组件与水箱的入水口相通;水箱的出水口与水泵的入水口相通;第1温度传感器组件固定设于第1温度传感器卡具组件之上;第1继电器组件的信号传输端口与第1电磁阀组件的信号传输端口相接;第1压力传感器组件固定设于第1压力传感器卡具组件之上;压力控制器的出气口经第1气管组件及第1 电磁阀组件与第1压力传感器组件的入气口相通;气源的出气口与压力控制器的入气口相通;可调直流电压源分别向第1料位传感器组件、第1液位传感器组件、第1流量传感器组件、第1温度传感器组件及第1压力传感器组件提供电源。The accelerated failure of industrial sensors stimulates intelligent operation and maintenance test platform, including measurement and control host, data acquisition and control device, pressure controller, water tank, water pump, the first relay assembly, the first air pipe assembly, the first solenoid valve assembly, and the first pressure sensor card Tool assembly, first pressure sensor assembly, first temperature sensor assembly, first temperature sensor clamp assembly, first flow sensor clamp assembly, first outlet pipe assembly, first flow sensor assembly, second solenoid valve assembly, first 1 water inlet pipe assembly, the second relay assembly, the 11th relay, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the adjustable DC voltage source, the first material level sensor assembly, the first material level sensor fixture Components and air source; measurement and control host, adjustable DC voltage source, the first material level sensor assembly, the first liquid level sensor assembly, the second relay assembly, the 11th relay, the first flow sensor assembly, the first temperature sensor assembly, the first 1 The signal transmission ports of the pressure sensor assembly, the first relay assembly and the pressure controller are respectively connected with the signal transmission port of the data acquisition and control device; the signal transmission port of the 11th relay is connected with the signal transmission port of the water pump; the second relay assembly The signal transmission port of the second solenoid valve assembly is connected to the signal transmission port of the second solenoid valve assembly; the water outlet of the pump is communicated with the water inlet of the first flow sensor assembly through the second solenoid valve assembly and the first water inlet pipe assembly; the first flow sensor assembly The water outlet is communicated with the water inlet of the water tank through the first water outlet pipe assembly; the water outlet of the water tank is communicated with the water inlet of the pump; the first temperature sensor assembly is fixed on the first temperature sensor fixture assembly; the signal of the first relay assembly The transmission port is connected with the signal transmission port of the first solenoid valve assembly; the first pressure sensor assembly is fixed on the first pressure sensor fixture assembly; the air outlet of the pressure controller passes through the first air pipe assembly and the first solenoid valve assembly It is communicated with the air inlet of the first pressure sensor assembly; the air outlet of the air source is communicated with the air inlet of the pressure controller; the adjustable DC voltage source is respectively connected to the first material level sensor assembly, the first liquid level sensor assembly and the first flow sensor The assembly, the first temperature sensor assembly, and the first pressure sensor assembly provide power.
本发明系具有对多种工业传感器加速失效激发、故障激发、数据采集、数据存储等功能于一体的工业传感器加速失效激发智能运维试验平台。通过本系统,可以加速激发工业主要传感器,如温度、压力、流量、液位、料位等传感器的故障,并积累存储测试数据,为传感器故障诊断及智能远程运维平台建模提供试验数据,对提升整个运维平台预测精度具有十分重要的意义。The invention is an intelligent operation and maintenance test platform for accelerated failure excitation of industrial sensors, which integrates the functions of accelerated failure excitation, fault excitation, data acquisition, and data storage of various industrial sensors. Through this system, the failure of main industrial sensors, such as temperature, pressure, flow, liquid level, material level, etc., can be accelerated and stored, and test data can be accumulated and stored to provide test data for sensor fault diagnosis and intelligent remote operation and maintenance platform modeling. It is of great significance to improve the prediction accuracy of the entire operation and maintenance platform.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步说明。本发明的保护范围将不仅局限于下列内容的表述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. The protection scope of the present invention will not be limited to the following expressions.
图1为本发明温度及湿热环境工业传感器加速失效激发智能运维试验平台结构示意图;1 is a schematic structural diagram of an intelligent operation and maintenance test platform for accelerated failure of temperature and damp-heat environment industrial sensors of the present invention;
图2为本发明振动环境工业传感器加速失效激发智能运维试验平台结构示意图;FIG. 2 is a schematic structural diagram of a vibration environment industrial sensor accelerated failure excitation intelligent operation and maintenance test platform according to the present invention;
图3为本发明数据采集及控制装置结构示意图;3 is a schematic structural diagram of a data acquisition and control device of the present invention;
图4为本发明网络通讯结构示意图。FIG. 4 is a schematic diagram of the network communication structure of the present invention.
图中:1、测控主机;2、数据采集及控制装置;3、打印机;4、压力控制器;5、水箱;6、水泵;72、第11继电器;83、可调直流电源;94、气源;95、高低温试验箱;96、振动台;161、本地路由器;162、无线通讯模组;163、网络服务器;164、路由器;165、浏览器;166、动态显示屏。In the figure: 1. Measurement and control host; 2. Data acquisition and control device; 3. Printer; 4. Pressure controller; 5. Water tank; 6. Water pump; 72. The eleventh relay; 83. Adjustable DC power supply; 94. Gas source; 95, high and low temperature test box; 96, shaking table; 161, local router; 162, wireless communication module; 163, network server; 164, router; 165, browser; 166, dynamic display screen.
具体实施方式Detailed ways
本发明第1继电器组件包括继电器7、8、9、10、11;第1气管组件包括气管12、13、14、15、16;第1电磁阀组件包括电磁阀17、18、19、20、21;第1压力传感器卡具组件包括压力传感器卡具22、23、24、25、26;第1压力传感器组件包括压力传感器27、28、29、30、31;第1温度传感器组件包括温度传感器32、33、34、35、36;第1温度传感器卡具组件包括温度传感器卡具37、38、39、40、41;第1流量传感器卡具组件包括流量传感器卡具42、43、44、45、46;第1出水管组件包括出水管47、48、49、50、51;第1流量传感器组件包括流量传感器52、53、54、55、56;第2电磁阀组件包括电磁阀57、58、59、60、61;第1入水管组件包括入水管62、63、64、65、66;第2继电器组件包括继电器67、68、69、70、71;第1液位传感器组件包括液位传感器73、74、75、76、77;第1液位传感器卡具组件包括液位传感器卡具78、79、80、81、82;第1料位传感器组件包括料位传感器84、85、86、87、88;第1料位传感器卡具组件包括料位传感器卡具89、90、91、92、93;第1开关量输出接口组件包括开关量输出接口123、124、125、126、127;第2开关量输出接口组件包括开关量输出接口128、129、130、131、132;第1模拟 量输入接口组件包括模拟量输入接口136、137、138、139、140;第2模拟量输入接口组件包括模拟量输入接口141、142、143、144、145;第3模拟量输入接口组件包括模拟量输入接口146、147、148、149、150;第4模拟量输入接口组件包括模拟量输入接口151、152、153、154、155;第5模拟量输入接口组件包括模拟量输入接口156、157、158、159、160。The first relay assembly of the present invention includes relays 7, 8, 9, 10, 11; the first air pipe assembly includes air pipes 12, 13, 14, 15, 16; the first solenoid valve assembly includes solenoid valves 17, 18, 19, 20, 21; the first pressure sensor fixture assembly includes pressure sensor fixtures 22, 23, 24, 25, 26; the first pressure sensor assembly includes pressure sensors 27, 28, 29, 30, 31; the first temperature sensor assembly includes a temperature sensor 32, 33, 34, 35, 36; the first temperature sensor fixture assembly includes temperature sensor fixtures 37, 38, 39, 40, 41; the first flow sensor fixture assembly includes flow sensor fixtures 42, 43, 44, 45, 46; the first water outlet pipe assembly includes water outlet pipes 47, 48, 49, 50, 51; the first flow sensor assembly includes flow sensors 52, 53, 54, 55, 56; the second solenoid valve assembly includes solenoid valves 57, 58, 59, 60, 61; the first water inlet pipe assembly includes water inlet pipes 62, 63, 64, 65, 66; the second relay assembly includes relays 67, 68, 69, 70, 71; the first liquid level sensor assembly includes liquid Level sensors 73, 74, 75, 76, 77; the first liquid level sensor fixture assembly includes liquid level sensor fixtures 78, 79, 80, 81, 82; the first material level sensor assembly includes material level sensors 84, 85, 86, 87, 88; the first material level sensor fixture assembly includes material level sensor fixtures 89, 90, 91, 92, 93; the first switch quantity output interface assembly includes switch quantity output interfaces 123, 124, 125, 126, 127; the second switch quantity output interface assembly includes switch quantity output interfaces 128, 129, 130, 131, 132; the first analog quantity input interface assembly includes analog quantity input interfaces 136, 137, 138, 139, 140; the second analog quantity The input interface component includes analog input interfaces 141, 142, 143, 144, 145; the third analog input interface component includes analog input interfaces 146, 147, 148, 149, 150; the fourth analog input interface component includes analog Input interfaces 151 , 152 , 153 , 154 and 155 ; the fifth analog input interface component includes analog input interfaces 156 , 157 , 158 , 159 and 160 .
如图1所示,试验平台包括测控主机1、数据采集及控制装置2、压力控制器4、水箱5、水泵6、第1继电器组件、第1气管组件、第1电磁阀组件、第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1出水管组件、第1流量传感器组件、第2电磁阀组件、第1入水管组件、第2继电器组件、第11继电器72、第1液位传感器组件、第1液位传感器卡具组件、可调直流电压源83、第1料位传感器组件、第1料位传感器卡具组件及气源94;所述测控主机1、可调直流电压源83、第1料位传感器组件、第1液位传感器组件、第2继电器组件、第11继电器72、第1流量传感器组件、第1温度传感器组件、第1压力传感器组件、第1继电器组件及压力控制器4的信号传输端口分别与数据采集及控制装置2信号传输端口相接;第11继电器72的信号传输端口与水泵6的信号传输端口相接;第2继电器组件的信号传输端口与第2电磁阀组件的信号传输端口相接;水泵6的出水口经第2电磁阀组件及第1入水管组件与第1流量传感器组件的入水口相通;第1流量传感器组件的出水口经第1出水管组件与水箱5的入水口相通;水箱5的出水口与水泵6的入水口相通;第1温度传感器组件固定设于第1温度传感器卡具组件之上;第1继电器组件的信号传输端口与第1电磁阀组件的信号传输端口相接;第1压力传感器组件固定设于第1压力传感器卡具组件之上;压力控制器4的出气口经第1气管组件及第1电磁阀组件与第1压力传感器组件的入气口相通;气源94的出气口与压力控制器4的入气口相通;可调直流电压源83分别向第1料位传感器组件、第1液位传感器组件、第1流量传感器组件、第1温度传感器组件及第1压力传感器组件提供电源。As shown in Figure 1, the test platform includes a measurement and control host 1, a data acquisition and control device 2, a pressure controller 4, a water tank 5, a water pump 6, the first relay assembly, the first air pipe assembly, the first solenoid valve assembly, and the first pressure Sensor clamp assembly, first pressure sensor assembly, first temperature sensor assembly, first temperature sensor clamp assembly, first flow sensor clamp assembly, first water outlet pipe assembly, first flow sensor assembly, second solenoid valve assembly , the first water inlet pipe assembly, the second relay assembly, the eleventh relay 72, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the adjustable DC voltage source 83, the first material level sensor assembly, the first material Position sensor fixture assembly and air source 94; the measurement and control host 1, adjustable DC voltage source 83, the first material level sensor assembly, the first liquid level sensor assembly, the second relay assembly, the eleventh relay 72, the first flow rate The signal transmission ports of the sensor assembly, the first temperature sensor assembly, the first pressure sensor assembly, the first relay assembly and the pressure controller 4 are respectively connected with the signal transmission ports of the data acquisition and control device 2; the signal transmission ports of the eleventh relay 72 It is connected with the signal transmission port of the water pump 6; the signal transmission port of the second relay assembly is connected with the signal transmission port of the second solenoid valve assembly; the water outlet of the water pump 6 is connected to the second solenoid valve assembly and the first water inlet pipe assembly with the 1. The water inlet of the flow sensor assembly is communicated; the water outlet of the first flow sensor assembly is communicated with the water inlet of the water tank 5 through the first water outlet pipe assembly; the water outlet of the water tank 5 is communicated with the water inlet of the water pump 6; the first temperature sensor assembly is fixed set on the first temperature sensor fixture assembly; the signal transmission port of the first relay assembly is connected to the signal transmission port of the first solenoid valve assembly; the first pressure sensor assembly is fixed on the first pressure sensor fixture assembly The air outlet of the pressure controller 4 communicates with the air inlet of the first pressure sensor assembly through the first air pipe assembly and the first solenoid valve assembly; the air outlet of the air source 94 communicates with the air inlet of the pressure controller 4; the adjustable DC voltage The source 83 supplies power to the first material level sensor assembly, the first liquid level sensor assembly, the first flow sensor assembly, the first temperature sensor assembly, and the first pressure sensor assembly, respectively.
本发明还设有高低试验箱95;第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1流量传感器组件、第1入水管组件、第1液位传感器组件、第1液位传感器卡具组件、第1料位传感器组件及第1料位传感器卡具组件分别置于高低温试验箱95内,通过改变传感器所处环境的温度及湿度,对压力、温度、流量、液位、料位传感器实施的加速失效激发试验。The present invention is also provided with a high and low test box 95; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor fixture assembly, the first flow sensor fixture assembly, the first flow sensor The assembly, the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the first material level sensor assembly and the first material level sensor clamp assembly are placed in the high and low temperature test chamber 95 respectively, Change the temperature and humidity of the environment where the sensor is located, and perform an accelerated failure excitation test for pressure, temperature, flow, liquid level, and material level sensors.
本发明还设有振动台96;第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1流量传感器组件、第1入水管组件、第1液位传感器组件、第1液位传感器卡具组件、第1料位传感器组件及第1料位传感器卡具组件分别置于振动台96上,通过改变传感器振动的方向及振动频率,对压力、温度、流量、液位、料位等传感器实施的加速失效激发试验。The present invention is also provided with a vibrating table 96; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor clamp assembly, the first flow sensor clamp assembly, and the first flow sensor assembly , the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor clamp assembly, the first material level sensor assembly and the first material level sensor clamp assembly are placed on the vibration table 96 respectively, and the vibration of the sensor is changed by changing the Accelerated failure excitation test for sensors such as pressure, temperature, flow, liquid level, and material level.
数据采集及控制装置2包括RS485通讯接口122、第1开关量输出接口组件、第2开关量输出接口组件、第11开关量输出接口133、模拟量输出接口134、以太网通讯接口135、第1模拟量输入接口组件、第2模拟量输入接口组件、第3模拟量输入接口组件、第4模拟量输入接口组件、第5模拟量输入接口组件。The data acquisition and control device 2 includes an RS485 communication interface 122, a first switch output interface component, a second switch output interface component, an eleventh switch output interface 133, an analog output interface 134, an Ethernet communication interface 135, a first Analog input interface component, the second analog input interface component, the third analog input interface component, the fourth analog input interface component, and the fifth analog input interface component.
本发明的试验平台,共有3种失效激发环境,即:温度失效激发环境、湿热失效激发环境、振动失效激发环境。The test platform of the present invention has three failure excitation environments, namely: temperature failure excitation environment, damp heat failure excitation environment, and vibration failure excitation environment.
如图1、2、3所示,温度失效激发环境是指将传感器装配在相应的卡具上,并置于高低温试验箱95内,使传感器处于常温、高温、低温、高低温冲击的环境中,对压力、温度、流量、液位、料位等传感器实施的加速失效激发试验;湿热失效激发环境是指将传感器装配在相应的传感器卡具上,并置于高低温试验箱95内,通过改变传感器所处环境的温度及湿度,对压力、温度、流量、液位、料位等传感器实施的加速失效激发试验;具体地,将被激发传感器装配在相应工装之上并放置在高低温试验箱之中,控制高低温试验箱的温度及湿度,通过保持传感器在高温和低温状态下进行试验,以及对传感器进行反复温度冲击试验、湿热条件下的相关激发试验,使传感器的性能下降或产生故障,数据采集及控制装置实时采集各种温湿度条件下的数据,并传送至测控主机进行分析和存储;振动失效激发环境是指将传感器装配在相应的卡具上,并置于振动台96上,通过改变传感器振动的方向及振动频率,对压力、温度、流量、液位、料位等传感器实施的加速失效激发试验。具体地,将被激发传感器装配在相应工装之上并固定在振动台上,控制振动台振动的频率、振幅、加速度等参数,在三个方向上进行试验,数据采集及控制装置实时采集实时数据,并传送至测控主机进行分析和存储。As shown in Figures 1, 2, and 3, the temperature failure excitation environment means that the sensor is assembled on the corresponding fixture and placed in the high and low temperature test box 95, so that the sensor is in an environment of normal temperature, high temperature, low temperature, and high and low temperature impact. , the accelerated failure excitation test of pressure, temperature, flow, liquid level, material level and other sensors; the damp heat failure excitation environment refers to assembling the sensor on the corresponding sensor fixture and placing it in the high and low temperature test box 95. By changing the temperature and humidity of the environment where the sensor is located, the accelerated failure excitation test is carried out on sensors such as pressure, temperature, flow, liquid level, material level, etc.; specifically, the excited sensor is assembled on the corresponding tooling and placed at high and low temperature In the test chamber, the temperature and humidity of the high and low temperature test chamber are controlled, and the performance of the sensor is degraded or When a fault occurs, the data acquisition and control device collects data under various temperature and humidity conditions in real time, and transmits it to the measurement and control host for analysis and storage; the vibration failure excitation environment refers to assembling the sensor on the corresponding fixture and placing it on the vibration table. 96, by changing the vibration direction and vibration frequency of the sensor, the accelerated failure excitation test is carried out on sensors such as pressure, temperature, flow, liquid level, and material level. Specifically, the excited sensor is assembled on the corresponding tooling and fixed on the shaking table, and the parameters such as the frequency, amplitude, and acceleration of the shaking table vibration are controlled, and the test is carried out in three directions. The data acquisition and control device collects real-time data in real time. , and sent to the measurement and control host for analysis and storage.
通过控制高低温试验箱95的温度及温度变化的速率,实现对压力传感器、温度传感器、流量传感器、液位传感器、料位传感器温度性能测试,以及温度冲击试验,使传感器在低温、高温、温度快速变化下进行工作。不仅可以获得传感器在低温、高温、温度快速变化下的工作数据,提取传感器在低温、高温、温度快速变化下的工作特征参数,通过使传感器长期工作在低温、高温、温度快速变化的状态下,也可以加速激发传感器的失效,数据采集及控制装置2实时记录这一过程中的数据,为试验平台基于机理分析提供渐变的失效数据。By controlling the temperature of the high and low temperature test box 95 and the rate of temperature change, the temperature performance test of the pressure sensor, temperature sensor, flow sensor, liquid level sensor, material level sensor, and temperature shock test are realized, so that the sensors can be tested at low temperature, high temperature, and temperature. Work with rapid changes. It can not only obtain the working data of the sensor under low temperature, high temperature and rapid temperature change, but also extract the working characteristic parameters of the sensor under low temperature, high temperature and rapid temperature change. The failure of the excitation sensor can also be accelerated, and the data acquisition and control device 2 records the data in this process in real time, so as to provide gradual failure data for the test platform based on mechanism analysis.
通过控制振动台96的振动加速度及振动频率,实现对放置在振动台96上压力传感器、温度传感器、流量传感器、液位传感器、料位传感器振动性能测试,使传感器在不同振动加速度及振动频率下进行工作。不仅可以获得传感器在振动环境下工作的数据,提取传感器在振动环境下工作的特征参数,通过使传感器长期工作在振动的状态下,也可以加速激发传感器的失效,数据采集及控制装置2实时记录这一过程中的数据,为试验平台基于机理分析提供渐变的失效数据。By controlling the vibration acceleration and vibration frequency of the vibration table 96, the vibration performance test of the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor placed on the vibration table 96 is realized, so that the sensor can be tested under different vibration acceleration and vibration frequency. working. Not only can the data of the sensor working in the vibration environment be obtained, the characteristic parameters of the sensor working in the vibration environment can be extracted, and the failure of the sensor can also be accelerated by making the sensor work in the vibration state for a long time. The data acquisition and control device 2 records in real time The data in this process provides gradual failure data for the test platform based on mechanism analysis.
试验平台包括压力失效激发分系统、温度失效激发分系统、流量失效激 发分系统、液位失效激发分系统、料位失效激发分系统五个部分。The test platform includes five parts: pressure failure excitation sub-system, temperature failure excitation sub-system, flow failure excitation sub-system, liquid level failure excitation sub-system, and material level failure excitation sub-system.
为了取得多台传感器同时进行失效激发的数据,同时也为了更好地对不同传感器的数据进行对比,本发明对同一种类的传感器同时激发5台。测试人员可以随时操作测控主机1,生成任意时间段的测试情况的统计报表,为传感器预测性维护提供数据支撑。测控主机1连接打印机3,通过对测控主机1的操作可随时打印任意时间段的测试数据或测试结果的统计数据。为解决不同型号传感器测试参数、测试流程等不完全相同的问题,测控主机1可以对测试参数、测试流程进行设置,提高系统的通用性和灵活性。测试人员通过操作监控主机1,可以按照不同的时间段、传感器种类等多种方式,生成相应的测试数据报表和统计数据报表,并将测试数据存盘,通过U盘或网络的方式,将测试数据导出供数据分析系统分析。为确保只有经授权的测试人员才能操作测试系统,测控主机1设置启动登录界面,需输入正确的使用者姓名和密码后方可进入系统工作。数据采集及控制装置2通过以太网通讯接口135与测控主机1相连接,实时接受测控主机1下达的测控指令,通过以太网通讯接口135将测试得到的数据上传至测控主机1,实现数据采集及控制装置2与测控主机1的数据通讯;RS485通讯接口122与压力控制器4相连接,通过RS485通讯的方式控制压力控制器4输出的气体压力;开关量输出接口分别与继电器相连接,通过对继电器的控制,控制压力失效激发分系统执行相应的动作;第11开关量输出接口133与第11继电器72相连接,通过对第11继电器72的控制,控制水泵6的起停;开关量输出接口分别与继电器相连接,通过对继电器的控制,控制流量失效激发分系统执行相应的动作;模拟量输出接口134与可调直流电压源83相连接,通过模拟量输出控制可调直流电压源83输出的电压数值;模拟量输入接口分别与压力传感器、温度传感器、流量传感器、液位传感器、料位传感器相连接,采集压力传感器、温度传感器、流量传感器、液位传感器、料位传感器输出的测量信号;In order to obtain the data of simultaneous failure excitation of multiple sensors, and also to better compare the data of different sensors, the present invention simultaneously excites five sensors of the same type. The tester can operate the measurement and control host 1 at any time to generate statistical reports of the test situation in any period of time, providing data support for the predictive maintenance of the sensor. The measurement and control host 1 is connected to the printer 3, and the test data of any time period or the statistical data of the test results can be printed at any time through the operation of the measurement and control host 1. In order to solve the problem that the test parameters and test procedures of different types of sensors are not exactly the same, the measurement and control host 1 can set the test parameters and test procedures to improve the versatility and flexibility of the system. By operating the monitoring host 1, the tester can generate corresponding test data reports and statistical data reports according to different time periods, sensor types, etc., and save the test data to disk. Export for data analysis system analysis. In order to ensure that only authorized testers can operate the test system, the measurement and control host 1 is set to start the login interface, and it is necessary to enter the correct user name and password before entering the system to work. The data acquisition and control device 2 is connected with the measurement and control host 1 through the Ethernet communication interface 135, accepts the measurement and control instructions issued by the measurement and control host 1 in real time, and uploads the data obtained by the test to the measurement and control host 1 through the Ethernet communication interface 135 to realize data acquisition and control. The data communication between the control device 2 and the measurement and control host 1; the RS485 communication interface 122 is connected with the pressure controller 4, and the gas pressure output by the pressure controller 4 is controlled by means of RS485 communication; Relay control, control pressure failure to excite the subsystem to perform corresponding actions; the 11th switch output interface 133 is connected to the 11th relay 72, and controls the start and stop of the water pump 6 through the control of the 11th relay 72; the switch output interface They are respectively connected with the relays, and through the control of the relays, the control flow failure triggers the sub-system to perform corresponding actions; the analog output interface 134 is connected with the adjustable DC voltage source 83, and the output of the adjustable DC voltage source 83 is controlled by the analog output The analog input interface is connected to the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor respectively, and the measurement signals output by the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor are collected. ;
如图1、2、3所示,压力失效激发分系统包含数据采集及控制装置2、气源94、压力控制器4、继电器、气管、电磁阀、压力传感器卡具、压力传感器、可调直流电压源83、模拟量输入接口。通过数据采集及控制装置2控制压力控制器4,使其输出不同量值的压力,可使压力传感器在过压力的异常情况下工作。不仅可以获得传感器在压力异常情况下工作的数据,提取传感器在压力异常情况下的特征参数,通过使传感器长期工作在过压力的情况下,可以加速激发传感器的失效,数据采集及控制装置2实时记录这一过程中的数据,为智能运维试验平台基于机理分析提供渐变的失效数据。As shown in Figures 1, 2 and 3, the pressure failure excitation subsystem includes data acquisition and control device 2, air source 94, pressure controller 4, relay, air pipe, solenoid valve, pressure sensor fixture, pressure sensor, adjustable DC Voltage source 83, analog input interface. The pressure controller 4 is controlled by the data acquisition and control device 2 to output pressures of different magnitudes, so that the pressure sensor can work under abnormal conditions of overpressure. Not only can the data of the sensor work under abnormal pressure conditions be obtained, but also the characteristic parameters of the sensor under abnormal pressure conditions can be extracted. By making the sensor work under the condition of overpressure for a long time, the failure of the sensor can be accelerated, and the data acquisition and control device 2 can be realized in real time. The data in this process is recorded to provide gradual failure data for the intelligent operation and maintenance test platform based on mechanism analysis.
试验平台通过数据采集及控制装置2控制可调直流电压源83的输出,使装配于平台之上的压力传感器、温度传感器、流量传感器、液位传感器、料位传感器的电源发生变化,通过控制可调直流电压源83的输出可使传感器在欠电压、过电压等异常情况下进行工作。不仅可以获得传感器在电源异常情况下工作的数据,提取传感器在电源异常情况下的特征参数,通过使传感器长期工作在过电压的情况下,也可以加速激发传感器的失效,数据采集及控 制装置2实时记录这一过程中的数据,为试验平台提供渐变的失效数据。The test platform controls the output of the adjustable DC voltage source 83 through the data acquisition and control device 2, so that the power supply of the pressure sensor, temperature sensor, flow sensor, liquid level sensor and material level sensor assembled on the platform changes. Adjusting the output of the DC voltage source 83 enables the sensor to work under abnormal conditions such as under-voltage and over-voltage. Not only can the data of the sensor work under abnormal power supply conditions be obtained, but also the characteristic parameters of the sensor under abnormal power supply conditions can be extracted. By making the sensor work under the condition of overvoltage for a long time, the failure of the sensor can also be accelerated. Data acquisition and control device 2 The data during this process is recorded in real time, providing gradual failure data for the test platform.
气源94与压力控制器4的入气口相连接,为系统提供气压;数据采集及控制装置2控制压力控制器4输出相应的气体压力;继电器分别与电磁阀相连接,数据采集及控制装置2通过控制继电器,进而控制电磁阀的启闭,实现对5个气路的控制;压力控制器4的出气口与气管的入气口公共端相连接;气管的出气口分别与电磁阀的入气口相连接,电磁阀的出气口分别与压力传感器相连接;压力传感器分别装配在压力传感器卡具之上。可调直流电压源83与压力传感器相连接,为压力传感器提供电源;压力传感器分别与模拟量输入接口相连接,将压力传感器输出的测量信号传送至数据采集及控制装置2中;The air source 94 is connected with the air inlet of the pressure controller 4 to provide air pressure for the system; the data acquisition and control device 2 controls the pressure controller 4 to output the corresponding gas pressure; the relays are respectively connected with the solenoid valves, and the data acquisition and control device 2 By controlling the relay, and then controlling the opening and closing of the solenoid valve, the control of 5 air circuits is realized; the air outlet of the pressure controller 4 is connected with the common end of the air inlet of the air pipe; the air outlet of the air pipe is respectively connected with the air inlet of the solenoid valve. connection, the air outlet of the solenoid valve is respectively connected with the pressure sensor; the pressure sensor is respectively assembled on the pressure sensor fixture. The adjustable DC voltage source 83 is connected with the pressure sensor to provide power for the pressure sensor; the pressure sensor is respectively connected with the analog input interface, and transmits the measurement signal output by the pressure sensor to the data acquisition and control device 2;
如图1、2、3所示,温度失效激发分系统包含数据采集及控制装置2、温度传感器、温度传感器卡具、可调直流电压源83、模拟量输入接口。温度传感器分别装配在温度传感器卡具之上。可调直流电压源83与温度传感器相连接,为温度传感器提供电源;温度传感器分别与模拟量输入接口相连接,将温度传感器输出的测量信号传送至数据采集及控制装置2中。As shown in Figures 1, 2, and 3, the temperature failure excitation subsystem includes a data acquisition and control device 2, a temperature sensor, a temperature sensor fixture, an adjustable DC voltage source 83, and an analog input interface. The temperature sensors are respectively assembled on the temperature sensor fixtures. The adjustable DC voltage source 83 is connected with the temperature sensor to provide power for the temperature sensor;
如图1、2、3所示,流量失效激发分系统包含数据采集及控制装置2、水箱5、水泵6、流量传感器卡具、出水管、流量传感器、电磁阀、入水管、继电器、第11继电器72、可调直流电压源83、模拟量输入接口。数据采集及控制装置2控制第11继电器72,进而控制水泵6的启停,水泵6的入水口与水箱5的出水口相连接,水泵6的出水口与电磁阀的入口公共端相连接,电磁阀的出口分别与入水管相连接,入水管分别与流量传感器的入口相连接,流量传感器的出口与出水管的入口相连接,出水管的出口公共端与水箱5的入水口相连接,将水泵回水箱5;流量传感器分别装配在流量传感器卡具之上;继电器分别与电磁阀相连接,数据采集及控制装置2控制继电器,进而控制电磁阀的启闭;可调直流电压源83与流量传感器相连接,为流量传感器提供电源;流量传感器分别与模拟量输入接口相连接,将流量传感器输出的测量信号传送至数据采集及控制装置2中。As shown in Figures 1, 2 and 3, the flow failure excitation sub-system includes data acquisition and control device 2, water tank 5, water pump 6, flow sensor fixture, water outlet pipe, flow sensor, solenoid valve, water inlet pipe, relay, 11th Relay 72, adjustable DC voltage source 83, analog input interface. The data acquisition and control device 2 controls the 11th relay 72, and then controls the start and stop of the water pump 6. The water inlet of the water pump 6 is connected with the water outlet of the water tank 5, and the water outlet of the water pump 6 is connected with the inlet common end of the solenoid valve. The outlet of the valve is respectively connected with the water inlet pipe, the water inlet pipe is respectively connected with the inlet of the flow sensor, the outlet of the flow sensor is connected with the inlet of the water outlet pipe, the common end of the outlet of the water outlet pipe is connected with the water inlet of the water tank 5, and the pump The return tank 5; the flow sensors are respectively assembled on the flow sensor fixtures; the relays are respectively connected with the solenoid valves, the data acquisition and control device 2 controls the relays, and then controls the opening and closing of the solenoid valves; the adjustable DC voltage source 83 and the flow sensor The flow sensor is connected to the flow sensor to provide power; the flow sensor is respectively connected with the analog input interface, and the measurement signal output by the flow sensor is transmitted to the data acquisition and control device 2 .
如图1、2、3所示,液位失效激发分系统包含数据采集及控制装置2、液位传感器、液位传感器卡具、可调直流电压源83、模拟量输入接口。液位传感器分别装配在液位传感器卡具之上。可调直流电压源83与液位传感器相连接,为液位传感器提供电源;液位传感器分别与模拟量输入接口相连接,将液位传感器输出的测量信号传送至数据采集及控制装置2中。As shown in Figures 1, 2, and 3, the liquid level failure excitation sub-system includes a data acquisition and control device 2, a liquid level sensor, a liquid level sensor fixture, an adjustable DC voltage source 83, and an analog input interface. The liquid level sensors are respectively assembled on the liquid level sensor fixtures. The adjustable DC voltage source 83 is connected with the liquid level sensor to provide power for the liquid level sensor;
如图1、2、3所示,料位失效激发分系统包含数据采集及控制装置2、料位传感器、料位传感器卡具、可调直流电压源83、模拟量输入接口。料位传感器分别装配在料位传感器卡具之上。可调直流电压源83与料位传感器相连接,为料位传感器提供电源;料位传感器分别与模拟量输入接口相连接,将料位传感器输出的测量信号传送至数据采集及控制装置2中。As shown in Figures 1, 2, and 3, the material level failure excitation sub-system includes a data acquisition and control device 2, a material level sensor, a material level sensor fixture, an adjustable DC voltage source 83, and an analog input interface. The material level sensors are respectively assembled on the material level sensor fixtures. The adjustable DC voltage source 83 is connected with the material level sensor to provide power for the material level sensor;
如图4所示,测控主机1可以与本地路由器161相连接,通过有线的方式将测控主机1接入以太网,也可以与无线通讯模组162相连接,通过无线 的方式将测控主机1接入以太网;测控主机1采集的数据通过以太网,以TCP/IP(Transmission Control Protocol传输控制协议/Internet Protocol网际协议)协议的方式传送至远端的网络服务器163,服务器163具有大数据分析、机器学习的功能,通过安装在其上的智能软件,可以实现对数据采集及控制装置2上传的测试数据进行分析。网络服务器163通过大数据、机器学习、智能算法的方法对传感器在不同环境状态下的数据进行分析对比,实现通过大数据的方法对传感器的特征识别、故障表征及健康状态预测。将基于机理分析和基于大数据智能算法分析相结合,提高了传感器特征识别、故障表征及健康状态预测的准确性。As shown in FIG. 4 , the measurement and control host 1 can be connected to the local router 161, and the measurement and control host 1 can be connected to the Ethernet in a wired manner, or it can be connected with the wireless communication module 162, and the measurement and control host 1 can be connected wirelessly. The data collected by the measurement and control host 1 is transmitted to the remote network server 163 by means of the TCP/IP (Transmission Control Protocol/Internet Protocol) protocol through the Ethernet, and the server 163 has the functions of big data analysis, The function of machine learning, through the intelligent software installed on it, can realize the analysis of the test data uploaded by the data acquisition and control device 2 . The network server 163 analyzes and compares the data of the sensor in different environmental states by means of big data, machine learning, and intelligent algorithms, and realizes the feature recognition, fault characterization and health state prediction of the sensor by means of big data. The combination of mechanism-based analysis and big data-based intelligent algorithm analysis improves the accuracy of sensor feature identification, fault characterization and health state prediction.
如图4所示,网络服务器163通过有线或者无线的方式,以TCP/IP协议的方式与测控主机1进行通讯,获取测控主机1的数据,同时对数据进行分析、处理,网络服务器163与路由器164相连接,路由器164与浏览器165相连接,网络服务器163分析处理后的数据通过浏览器165进行显示;路由器164还与动态显示屏166相连接,动态显示屏166显示分析处理后的数据。As shown in FIG. 4 , the network server 163 communicates with the measurement and control host 1 in a wired or wireless manner by means of the TCP/IP protocol, acquires the data of the measurement and control host 1, and analyzes and processes the data at the same time. The network server 163 communicates with the router 164 is connected, the router 164 is connected with the browser 165, the data analyzed and processed by the web server 163 is displayed through the browser 165; the router 164 is also connected with the dynamic display screen 166, and the dynamic display screen 166 displays the analyzed and processed data.
本发明的试验平台既实现了对工业中常用的压力传感器、温度传感器、流量传感器、液位传感器、料位传感器的加速失效激发,又实现了基于机理分析和基于大数据智能算法分析相结合;同时又能够验证运维平台有线、无线的传输性能,能够对智能运维平台的性能提供强有力的帮助。The test platform of the invention not only realizes the accelerated failure excitation of pressure sensors, temperature sensors, flow sensors, liquid level sensors, and material level sensors commonly used in the industry, but also realizes the combination of mechanism-based analysis and big data-based intelligent algorithm analysis; At the same time, it can verify the wired and wireless transmission performance of the operation and maintenance platform, and can provide strong help for the performance of the intelligent operation and maintenance platform.
可以理解地是,以上关于本发明的具体描述,仅用于说明本发明,而并非受限于本发明实施例子所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。It can be understood that the above specific description of the present invention is only used to illustrate the present invention, and is not limited to the technical solutions described in the embodiments of the present invention. Those of ordinary skill in the art should understand that the present invention can still be modified. Or equivalent replacement, in order to achieve the same technical effect; as long as the needs of use are met, all within the protection scope of the present invention.

Claims (5)

  1. 一种工业传感器加速失效激发智能运维试验平台,其特征在于,包括测控主机、数据采集及控制装置、压力控制器、水箱、水泵、第1继电器组件、第1气管组件、第1电磁阀组件、第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1出水管组件、第1流量传感器组件、第2电磁阀组件、第1入水管组件、第2继电器组件、第11继电器、第1液位传感器组件、第1液位传感器卡具组件、可调直流电压源、第1料位传感器组件、第1料位传感器卡具组件及气源;An industrial sensor accelerated failure excitation intelligent operation and maintenance test platform is characterized in that it includes a measurement and control host, a data acquisition and control device, a pressure controller, a water tank, a water pump, a first relay assembly, a first air pipe assembly, and a first solenoid valve assembly. , The first pressure sensor clamp assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor clamp assembly, the first flow sensor clamp assembly, the first outlet pipe assembly, the first flow sensor assembly, the first 2 Solenoid valve assembly, the first water inlet pipe assembly, the second relay assembly, the 11th relay, the first liquid level sensor assembly, the first liquid level sensor fixture assembly, the adjustable DC voltage source, the first material level sensor assembly, the first 1 Material level sensor fixture assembly and air source;
    所述测控主机、可调直流电压源、第1料位传感器组件、第1液位传感器组件、第2继电器组件、第11继电器、第1流量传感器组件、第1温度传感器组件、第1压力传感器组件、第1继电器组件及压力控制器的信号传输端口分别与所述数据采集及控制装置信号传输端口相接;The measurement and control host, the adjustable DC voltage source, the first material level sensor assembly, the first liquid level sensor assembly, the second relay assembly, the eleventh relay, the first flow sensor assembly, the first temperature sensor assembly, and the first pressure sensor The signal transmission ports of the assembly, the first relay assembly and the pressure controller are respectively connected with the signal transmission ports of the data acquisition and control device;
    所述第11继电器的信号传输端口与水泵的信号传输端口相接;所述第2继电器组件的信号传输端口与第2电磁阀组件的信号传输端口相接;所述水泵的出水口经第2电磁阀组件及第1入水管组件与第1流量传感器组件的入水口相通;所述第1流量传感器组件的出水口经第1出水管组件与水箱的入水口相通;所述水箱的出水口与水泵的入水口相通;The signal transmission port of the eleventh relay is connected to the signal transmission port of the water pump; the signal transmission port of the second relay assembly is connected to the signal transmission port of the second solenoid valve assembly; The solenoid valve assembly and the first water inlet pipe assembly are communicated with the water inlet of the first flow sensor assembly; the water outlet of the first flow sensor assembly is communicated with the water inlet of the water tank through the first water outlet pipe assembly; the water outlet of the water tank is connected to the water inlet of the water tank. The water inlet of the water pump is connected;
    所述第1温度传感器组件固定设于第1温度传感器卡具组件之上;the first temperature sensor assembly is fixed on the first temperature sensor fixture assembly;
    所述第1继电器组件的信号传输端口与第1电磁阀组件的信号传输端口相接;The signal transmission port of the first relay assembly is connected to the signal transmission port of the first solenoid valve assembly;
    所述第1压力传感器组件固定设于第1压力传感器卡具组件之上;the first pressure sensor assembly is fixed on the first pressure sensor fixture assembly;
    所述压力控制器的出气口经第1气管组件及第1电磁阀组件与第1压力传感器组件的入气口相通;The air outlet of the pressure controller communicates with the air inlet of the first pressure sensor assembly through the first air pipe assembly and the first solenoid valve assembly;
    所述气源的出气口与压力控制器的入气口相通;The air outlet of the air source communicates with the air inlet of the pressure controller;
    所述可调直流电压源分别向第1料位传感器组件、第1液位传感器组件、第1流量传感器组件、第1温度传感器组件及第1压力传感器组件提供电源。The adjustable DC voltage source provides power to the first material level sensor assembly, the first liquid level sensor assembly, the first flow sensor assembly, the first temperature sensor assembly and the first pressure sensor assembly, respectively.
  2. 根据权利要求1所述试验平台,其特征在于:还设有高低试验箱;所述第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1流量传感器组件、第1入水管组件、第1液位传感器组件、第1液位传感器卡具组件、第1料位传感器组件及第1料位传感器卡具组件分别置于高低温试验箱内,通过改变传感器所处环境的温度及湿度,对压力、温度、流量、液位、料位等传感器实施的加速失效激发试验。The test platform according to claim 1, characterized in that: a high and low test box is further provided; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor fixture assembly, The first flow sensor fixture assembly, the first flow sensor assembly, the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor clamp assembly, the first material level sensor assembly and the first material level sensor clamp The components are placed in the high and low temperature test chambers, and by changing the temperature and humidity of the environment where the sensors are located, the accelerated failure excitation test is performed on sensors such as pressure, temperature, flow, liquid level, and material level.
  3. 根据权利要求1所述试验平台,其特征在于:还设有振动台;所述第1压力传感器卡具组件、第1压力传感器组件、第1温度传感器组件、第1温度传感器卡具组件、第1流量传感器卡具组件、第1流量传感器组件、第1入水管组件、第1液位传感器组件、第1液位传感器卡具组件、第1料位传感器组件及第1料位传感器卡具组件分别置于振动台上,通过改变传感器振动的方向及振动频率,对压力、温度、流量、液位、料位等仪表实施的加速失效激发试验。The test platform according to claim 1, characterized in that: a vibration table is further provided; the first pressure sensor fixture assembly, the first pressure sensor assembly, the first temperature sensor assembly, the first temperature sensor clamp assembly, the first 1 flow sensor fixture assembly, the first flow sensor assembly, the first water inlet pipe assembly, the first liquid level sensor assembly, the first liquid level sensor clamp assembly, the first material level sensor assembly and the first material level sensor clamp assembly They are placed on the vibrating table respectively, and by changing the direction and frequency of vibration of the sensor, the accelerated failure excitation test is carried out on the pressure, temperature, flow, liquid level, material level and other instruments.
  4. 根据权利要求1~3任一所述试验平台,其特征在于:所述数据采集及控制装置包括RS485通讯接口、第1开关量输出接口组件、第2开关量输出接口组件、第11 开关量输出接口、模拟量输出接口、以太网通讯接口、第1模拟量输入接口组件、第2模拟量输入接口组件、第3模拟量输入接口组件、第4模拟量输入接口组件、第5模拟量输入接口组件。The test platform according to any one of claims 1 to 3, wherein the data acquisition and control device comprises an RS485 communication interface, a first switch output interface component, a second switch output interface component, and an eleventh switch output interface Interface, analog output interface, Ethernet communication interface, the first analog input interface assembly, the second analog input interface assembly, the third analog input interface assembly, the fourth analog input interface assembly, the fifth analog input interface components.
  5. 根据权利要求4所述试验平台,其特征在于:test platform according to claim 4, is characterized in that:
    所述以太网通讯接口与所述测控主机相连接,所述RS485通讯接口与所述压力控制器相连接,所述第11开关量输出接口与所述第11继电器相连接。The Ethernet communication interface is connected with the measurement and control host, the RS485 communication interface is connected with the pressure controller, and the eleventh switch output interface is connected with the eleventh relay.
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