WO2022222959A1 - Processing device and manufacturing method for cooling element, and cigarette processing system - Google Patents

Processing device and manufacturing method for cooling element, and cigarette processing system Download PDF

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Publication number
WO2022222959A1
WO2022222959A1 PCT/CN2022/087918 CN2022087918W WO2022222959A1 WO 2022222959 A1 WO2022222959 A1 WO 2022222959A1 CN 2022087918 W CN2022087918 W CN 2022087918W WO 2022222959 A1 WO2022222959 A1 WO 2022222959A1
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WIPO (PCT)
Prior art keywords
cooling material
tow
roller
processing device
cooling
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PCT/CN2022/087918
Other languages
French (fr)
Chinese (zh)
Inventor
姚建文
唐鹄
吴绍峰
Original Assignee
湖南吉首市民族烟材有限公司
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Application filed by 湖南吉首市民族烟材有限公司 filed Critical 湖南吉首市民族烟材有限公司
Priority to EP22791065.0A priority Critical patent/EP4256992A1/en
Publication of WO2022222959A1 publication Critical patent/WO2022222959A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01Making cigarettes for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0229Filter rod forming processes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0275Manufacture of tobacco smoke filters for filters with special features

Definitions

  • the present application relates to the field of heat-not-burn cigarettes, and in particular, to a processing device, a preparation method and a cigarette processing system of a cooling element.
  • Heat-not-burn cigarettes are one of the emerging tobacco products, which generally consist of at least an aerosol-generating element and a filter element. If the smoke generated by the heating of the aerosol generating element only passes through the filter element, the temperature drop will be limited. After reaching the consumer's mouth, there will be a burning experience, which will lead to a decrease in the consumer's smoking experience. Therefore, the general heating Non-burning cigarettes incorporate cooling elements into the structure of the cigarette.
  • the shape, material, processing method and the setting position of the cooling element in the cigarette are different from each other.
  • a commonly used cooling element is generally formed by pressing a mold.
  • this method has a simple processing process, the simple structure of the cooling element results in a poor cooling effect, and consumers have a burning sensation when smoking, and the smoking experience is poor.
  • the present application provides a processing device, a manufacturing method and a cigarette processing system for a cooling element, so as to solve at least the above problems.
  • Some embodiments of the present application provide a processing device for a cooling element, which achieves at least the above-mentioned objects.
  • the processing device may include a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit may be used to pretreat the tow-shaped cooling material, and the composite molding unit may be used to The pretreated tow-like cooling material is composited into a layered structure and formed;
  • the composite forming unit may include a splicing roller, a squeezing roller and a forming bong, which are arranged in sequence. It is used for pressurizing and compounding the layered cooling material, and the forming bong can be used for molding the pressurized and compounded layered cooling material to obtain the cooling element; the air blower can be used for forming the cooling element.
  • the tow-shaped cooling material is blown and loosened, the pre-stretching roller can be used to stretch the tow-shaped cooling material after blowing, and the screw roller can be used to stretch the stretched tow-shaped cooling material.
  • the cooling material is opened, and the plasticizer spray addition box can be used to add plasticizer to the tow-shaped cooling material after opening, and the conveying roller can be used to add plasticizer to the plasticizer.
  • the tow-shaped cooling material is fed into the composite forming unit.
  • the tow-shaped cooling material may be a polylactic acid fiber tow and an acetate fiber tow.
  • the pre-tensioning rollers, the threaded rollers, the plasticizer spray adding box and the conveying rollers within each group may be arranged in pairs.
  • the conveying rollers may be provided with a plurality of mutually matched metal rollers in parallel.
  • each group of the threaded rollers may include a first threaded roller and a second threaded roller arranged in sequence, and the splicing rollers and the squeezing rollers may be independently arranged in parallel in pairs.
  • a limited width component may be arranged between the cooling material preprocessing unit and the splicing roll.
  • the width limiting assembly may be a set of slidable stainless steel metal rollers for limiting the width of the tow.
  • a high-pressure wire catcher may be provided between the squeezing roller and the forming bong, and the high-pressure wire catcher may be used to capture the layered cooling material and feed it into the forming bong.
  • At least one group of acetate fiber tows and at least one group of polylactic acid fiber tows are respectively pretreated, and then spliced and extruded to form a layered layer comprising at least one acetate fiber layer and at least one polylactic acid fiber layer.
  • the cooling material is then rolled into a column to obtain the cooling element.
  • the running speed of the tow may be 60m/min to 80m/min; the ratio of the running speed of the forming bong to the linear speed of the squeezing roller may be 1:1 to 1:1.1.
  • the pressure of the squeeze roller may be 0.05MPa to 0.35MPa;
  • the steam pressure of the forming bong can be 0.3MPa to 0.6MPa;
  • the cooling material preprocessing unit may include a conveying roller, and the ratio of the linear speed of the squeezing roller to the conveying roller may be 1:1.1 to 1:1.3.
  • Still other embodiments of the present application also provide a cigarette processing system, which may include the processing device for the cooling element.
  • the beneficial effects of the present application may at least include:
  • the tow-shaped cooling material processed by the cooling material pretreatment unit is spliced and extruded together by the splicing roller and the extrusion roller to form a basic layered structure, and then It is formed in a forming bong to obtain a cooling element with a layered structure for cigarettes; the device has a simple structure, and the obtained cooling element with a layered structure has a stable structure and a good cooling effect; thus greatly reducing consumers' smoking cigarettes There is a better user experience.
  • the preparation method of the cooling element provided by the present application comprises pre-processing at least one group of acetate fiber tows and at least one group of polylactic acid fiber tows respectively, and then compounding them under the action of splicing and extrusion, and then rolling them into a column.
  • the cooling element is obtained; the cooling element has a stable structure, does not need an additional supporting element, and has a good cooling effect.
  • FIG. 1 is a schematic cross-sectional view of a cooling element processed in an embodiment of the present application
  • Example 2 is a schematic diagram of the processing device of the cooling element provided in Example 1;
  • Example 3 is a schematic diagram of the processing device of the cooling element provided in Example 2;
  • Example 4 is a schematic diagram of the processing device of the cooling element provided in Example 3.
  • Figure 5 is a schematic diagram of the unclosed inner layer and the state of the unqualified cooling element
  • Figure 6 is a schematic diagram of an unqualified cooling element outer layer not closed and the state
  • FIG. 7 is a schematic diagram of the state of uneven distribution of material density of unacceptable cooling elements.
  • compositions, step, method, article or device comprising the listed elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such composition, step, method, article or device elements.
  • Mass part refers to a basic measurement unit that represents the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1 g, 2.689 g, and the like. If we say that the mass part of the A component is a part, and the mass part of the B component is b part, it means the ratio of the mass of the A component to the mass of the B component a:b. Or, the mass of the A component is aK, and the mass of the B component is bK (K is an arbitrary number, representing a multiplier factor). Unmistakably, unlike parts by mass, the sum of parts by mass of all components is not limited to 100 parts by mass.
  • a and/or B includes (A and B) and (A or B).
  • a processing device for a cooling element comprising a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit is used for preprocessing a tow-shaped cooling material, and the composite molding unit is used for pretreatment.
  • the tow-like cooling material is compounded into a layered structure and formed;
  • the composite forming unit includes a splicing roller, a squeezing roller and a forming bong, which are arranged in sequence.
  • the layered cooling material is pressurized and compounded, and the forming bong is used for molding the pressurized and compounded layered cooling material to obtain the cooling element.
  • the cooling material pretreatment unit includes at least two sets of air blowers, pre-tensioning rollers, screw rollers, plasticizer spray adding boxes and conveying rollers that are arranged in sequence; the air blowing The device is used to blow the tow-shaped cooling material, the pre-stretching roller is used to stretch the tow-shaped cooling material after blowing, and the screw roller is used to stretch the stretched wire
  • the bundle-shaped cooling material is opened, and the plasticizer spraying adding box is used to add plasticizer to the tow-shaped cooling material after opening, and the conveying roller is used to add the plasticizer.
  • the tow-shaped cooling material is fed into the composite forming unit.
  • each group of the screw rolls includes a first screw roll and a second screw roll arranged in sequence.
  • a width limiting component is arranged between the cooling material preprocessing unit and the splicing roller.
  • the splicing rolls and the squeezing rolls are independently arranged in parallel in pairs.
  • a high-pressure wire catcher is provided between the squeezing roller and the forming smoke gun, and the high-pressure wire catcher is used to catch the layered cooling material and feed it into the forming smoke gun.
  • the present application also provides a cigarette processing system, including the processing device of the cooling element.
  • the present application also provides a preparation method of a cooling element, which is prepared by using the processing device of the cooling element, and the preparation method includes:
  • At least one group of acetate fiber tows and at least one group of polylactic acid fiber tows are respectively pretreated by the cooling material pretreatment unit, and then enter the composite molding unit;
  • the running speed of the tow is 60m/min to 80m/min;
  • the pressure of the squeeze roller is 0.05MPa to 0.35MPa
  • the steam pressure of the forming bong is 0.3 MPa to 0.6 MPa;
  • the ratio of the running speed of the forming bong to the linear speed of the squeezing roller is 1:1 to 1:1.1.
  • the running speed of the tow can be any value between 60m/min, 70m/min, 80m/min and 60-80m/min;
  • the pressure of the squeezing roller can be 0.05MPa, 0.10 MPa, 0.15MPa, 0.20MPa, 0.25MPa, 0.30MPa, 0.35MPa and any value between 0.05MPa and 0.35MPa;
  • the steam pressure of the forming bong can be 0.3MPa, 0.4MPa, 0.5MPa, 0.6MPa and any value between 0.3MPa and 0.6MPa;
  • the ratio of the running speed of the forming bong to the linear speed of the squeeze roll can be 1:1, 1:1.05, 1:1 and 1:1 to 1: Any value between 1.1.
  • the cooling material preprocessing unit includes a conveying roller, and the ratio of the linear speed of the squeezing roller to the conveying roller is 1:1.1 to 1:1.3.
  • the ratio of the linear speed of the squeezing roller to the conveying roller may be any value between 1:1.1, 1:1.2, 1:1.3, and 1:1.1 to 1:1.3.
  • the cooling element is a hollow cylindrical shape as a whole, and the column adopts a double-layer or multi-layer structure.
  • the double-layer structure as an example, one is an acetate fiber layer and the other is a polylactic acid layer (as shown in Figure 1).
  • the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
  • the cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
  • the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence.
  • the number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements. Within each group, the pre-tensioning roller 11, the screw roller 12, the plasticizer spray adding box 13 and the conveying roller 14 are each provided in pairs.
  • the composite forming unit 2 includes a splicing roll 20 , a squeezing roll 21 and a forming bong 22 which are arranged in sequence.
  • the present embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate fiber tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 60 m/min and enter the pre-stretching roller 11 for straightening, and It is guided into the screw roller 12 for opening, and after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer (such as glycerin, water-based glue, etc.), and then passes through the conveying roller 14.
  • plasticizer such as glycerin, water-based glue, etc.
  • Laminated composite is completed under the continuous action of the filament to form a layered cooling material with an acetate fiber layer and a polylactic acid fiber layer, and finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold;
  • the pressure is 0.05MPa
  • the steam pressure of the forming bong 22 is 0.3MPa
  • the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1
  • the ratio between the linear speed of the squeezing roller 21 and the conveying roller 14 is 1:1.
  • the ratio is 1:1.1.
  • the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
  • the cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
  • the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence.
  • the number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements; within each group, the pre-tensioning rollers 11, the screw rollers 12, the plasticizer spray adding box 13 and the conveying rollers 14 are respectively arranged in pairs .
  • the conveying roller 14 may be provided with a plurality of metal rollers which are matched with each other in parallel as required. In order to ensure the effect of opening, in a preferred embodiment, there are two pairs of screw rollers 12 arranged in sequence.
  • the composite molding unit 2 includes a width-limiting component 23 , a splicing roller 20 , a squeezing roller 21 and a molding bong 22 , which are arranged in sequence.
  • the width limiting assembly 23 is a set of slidable stainless steel metal rollers that limit the width of the tow.
  • the present embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 80 m/min and enter the pre-stretching roller 11 for straightening, and Guided into the threaded roller 12 for opening, after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer, and then passes through the conveying roller 14 under the continuous action of the splicing roller 20 and the squeezing roller 21.
  • the layered cooling material with the acetate fiber layer and the polylactic acid fiber layer finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold; the pressure of the extrusion roller 21 is 0.35MPa, and the forming bong 22
  • the steam pressure is 0.6MPa
  • the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1.1
  • the ratio of the linear speed of the squeezing roller 21 to the conveying roller 14 is 1:1.3.
  • the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
  • the cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
  • the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence.
  • the number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements; within each group, the pre-tensioning rollers 11, the screw rollers 12, the plasticizer spray adding box 13 and the conveying rollers 14 are respectively arranged in pairs .
  • the conveying roller 14 may be provided with a plurality of metal rollers which are matched with each other in parallel as required. In order to ensure the effect of opening, in a preferred embodiment, there are two pairs of screw rollers 12 arranged in sequence.
  • the composite molding unit 2 includes a width-limiting component 23 , a splicing roller 20 , a squeezing roller 21 and a molding bong 22 , which are arranged in sequence.
  • the width limiting assembly 23 is a set of slidable stainless steel metal rollers that limit the width of the tow.
  • a high-pressure wire catcher 24 is arranged between the extrusion roller 21 and the forming bong 22 .
  • This embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate fiber tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 70 m/min and enter the pre-stretching roller 11 for straightening, and Guided into the threaded roller 12 for opening, after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer, and then passes through the conveying roller 14 under the continuous action of the splicing roller 20 and the squeezing roller 21.
  • the layered cooling material with the acetate fiber layer and the polylactic acid fiber layer finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold; the pressure of the extrusion roller 21 is 0.15MPa, and the forming bong 22
  • the steam pressure is 0.4MPa, the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1.05, and the ratio of the linear speed of the squeezing roller 21 and the conveying roller 14 is 1:1.2.
  • post-processing steps such as slitting are also included after forming.
  • the present application also provides a system for processing heat-not-burn cigarettes.
  • Processing equipment, cigarette assembly equipment, etc. are integrated to obtain a complete set of automated processing systems to improve processing efficiency and reduce production costs.
  • Example 1 Using pure cellulose acetate (CA) as the cooling material, a cooling element with the same thickness and aperture as in Example 1 was fabricated.
  • CA cellulose acetate
  • Example 1 Using pure polylactic acid fiber (PLA) as the cooling material, a cooling element with the same thickness and aperture as Example 1 was fabricated.
  • PLA polylactic acid fiber
  • Example 1 The cooling elements obtained in Example 1 and Comparative Examples 1-2 were processed into heat-not-burn cigarettes, and then the lip temperature test and collapse deformation test were carried out.
  • the lip temperature test is performed according to the cigarette smoking model specified in the national standard GB/T19609-2004 to simulate smoking, and the Canadian deep smoking mode (HCI) is used. Duration 2s.
  • HCI Canadian deep smoking mode
  • the heat-not-burn cigarettes prepared by the cooling element provided in Example 1 of the present application not only obtained a good cooling effect (low lip temperature), but also obtained good stability ( deformation is small).
  • the endothermic properties of PLA are stronger than that of CA, the glass transition temperature of CA is 185°C and the melting point is 310°C; the glass transition temperature of PLA is 60°C and the melting point is 160°C; but the thermal deformation of PLA is greater than that of CA. Therefore, no matter which material is used alone, it is difficult to achieve a balance between cooling effect and stability.
  • Embodiment 2 Compared with Embodiment 2, the difference is that the width limiting component 23 is not used, and other equipment and processes are the same.
  • Example 2 Compared with Example 2, the difference is that the squeeze roller 21 is not used, and other equipment and processes are the same.
  • Comparative Example 3 According to the statistics of the yields of Example 2, Comparative Example 3, and Comparative Example 4, the average yield of Example 2 is 80%, while that of Comparative Example 3 is only 35%, and that of Comparative Example 4 is only 30%. . The process stability of Comparative Examples 3 and 4 is poor.
  • the width-limiting component 23 is not used, since the tow will swing from side to side and the spreader will fluctuate during the production process, the infinite-width component 23 will cause the finished product to fail to obtain a stable layered structure. Without the squeezing roller 21, the two tows do not fit together. After entering the bong, the changes of the two tows are inconsistent under the extrusion action of the forming bong 22, and it is difficult to obtain a stable layered structure.
  • FIGS. 5 , 6 and 7 The cross-sectional views of the unqualified products in Comparative Examples 3 and 4 are shown in FIGS. 5 , 6 and 7 .
  • Figure 5 shows the failure and condition of the inner layer of the unqualified cooling element
  • Figure 6 shows the failure of the outer layer of the unqualified cooling element and the state
  • Figure 7 shows the uneven distribution of the material density of the unqualified cooling element state.
  • the present application provides a processing device of a cooling element, a preparation method and a cigarette processing system.
  • the processing device of the cooling element includes a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit is used for pretreatment of the cooling material, and the composite molding unit is used for compounding the tow into a layered structure and molding.
  • Cigarette processing system including a processing device for cooling elements.
  • the method for preparing a cooling element comprises: pre-processing at least one group of acetate fiber tows and at least one group of polylactic acid fiber tows, respectively, and then splicing, extrusion and compounding to form at least one acetate fiber layer and at least one layer of polylactic acid fiber tows.
  • the layered cooling material of the polylactic acid fiber layer is then rolled into a column to obtain a cooling element.
  • the processing device and preparation method of the cooling element provided by the present application, the prepared cooling element has a stable structure and a good cooling effect.
  • cooling element processing apparatus is reproducible and can be used in a variety of industrial applications.
  • the processing device, preparation method and cigarette processing system of the cooling element of the present application can be used in the technical field of heating non-burning cigarettes.

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Abstract

A processing device and manufacturing method for a cooling element, and a cigarette processing system. The processing device for a cooling element comprises a cooling material pretreatment unit (1) and a composite molding unit (2); the cooling material pretreatment unit (1) is used for pretreating a cooling material; the composite molding unit (2) is used for compositing tows into a layered structure and performing molding. The cigarette processing system comprises the processing device for a cooling element. The manufacturing method for a cooling element comprises: respectively pre-treating at least one group of cellulose acetate tows and at least one group of polylactic acid fiber tows, then performing combination and extrusion to form a layered cooling material comprising at least one cellulose acetate layer and at least one polylactic acid fiber layer, and then rolling into a columnar shape to obtain a cooling element. By using the processing device and manufacturing method for a cooling element, a manufactured cooling element is stable in structure and good in cooling effect.

Description

冷却元件的加工装置、制备方法及烟支加工系统Processing device, preparation method and cigarette processing system of cooling element
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2021年04月21日提交中国国家知识产权局的申请号为202110430185.X、名称为“冷却元件的加工装置、制备方法及烟支加工系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110430185.X and the title of "Processing Device, Preparation Method and Cigarette Processing System of Cooling Element" filed with the State Intellectual Property Office of China on April 21, 2021, which The entire contents of this application are incorporated by reference.
技术领域technical field
本申请涉及加热不燃烧烟支领域,尤其涉及一种冷却元件的加工装置、制备方法及烟支加工系统。The present application relates to the field of heat-not-burn cigarettes, and in particular, to a processing device, a preparation method and a cigarette processing system of a cooling element.
背景技术Background technique
加热不燃烧卷烟是新兴烟草制品的其中一种,一般至少是由气雾发生元件和过滤元件组成。气雾发生元件加热产生的烟气如果仅仅经过过滤元件的话,其温度下降的有限,到达消费者口腔内之后,会有灼烧的体验感,导致消费者抽吸体验感下降,因此,一般加热不燃烧卷烟会在烟支结构中加入冷却元件。Heat-not-burn cigarettes are one of the emerging tobacco products, which generally consist of at least an aerosol-generating element and a filter element. If the smoke generated by the heating of the aerosol generating element only passes through the filter element, the temperature drop will be limited. After reaching the consumer's mouth, there will be a burning experience, which will lead to a decrease in the consumer's smoking experience. Therefore, the general heating Non-burning cigarettes incorporate cooling elements into the structure of the cigarette.
相关技术中,冷却元件的形状、材质、加工方法以及在烟支中的设置位置各不相同。例如,常用的冷却元件一般通过模具压制成型,这种方法虽然加工工艺简单但是冷却元件的结构简单导致其降温效果差,消费者抽吸时有灼烧感,抽吸体验差。In the related art, the shape, material, processing method and the setting position of the cooling element in the cigarette are different from each other. For example, a commonly used cooling element is generally formed by pressing a mold. Although this method has a simple processing process, the simple structure of the cooling element results in a poor cooling effect, and consumers have a burning sensation when smoking, and the smoking experience is poor.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种冷却元件的加工装置、制备方法及烟支加工系统,从而至少解决上述问题。The present application provides a processing device, a manufacturing method and a cigarette processing system for a cooling element, so as to solve at least the above problems.
本申请的一些实施例提供了一种冷却元件的加工装置,该加工装置至少实现了以上提到的目的。Some embodiments of the present application provide a processing device for a cooling element, which achieves at least the above-mentioned objects.
在一些实施方式中,该加工装置可以包括降温材料预处理单元和复合成型单元,所述降温材料预处理单元可以用于将丝束状降温材料进行预处理,所述复合成型单元可以用于将预处理后的丝束状降温材料复合为层状结构并成型;In some embodiments, the processing device may include a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit may be used to pretreat the tow-shaped cooling material, and the composite molding unit may be used to The pretreated tow-like cooling material is composited into a layered structure and formed;
所述复合成型单元可以包括顺次设置的拼接辊、挤压辊和成型烟枪,所述拼接辊可以用于将多组丝束状降温材料拼接成层状降温材料,所述挤压辊可以用于对所述层状降温材料加压复合,所述成型烟枪可以用于将所述加压复合后的层状降温材料成型得到所述冷却元件;所述空气吹送器可以用于将所述丝束状降温材料吹松,所述预拉辊可以用于对吹松后的所述丝束状降温材料进行拉伸,所述螺纹辊可以用于对拉伸后的所述丝束状降温材料进行开松,所述增塑剂喷雾添加箱可以用于向开松后的所述丝束状降温材料添加增塑剂,所述输送辊可以用于将添加增塑剂后的所述丝束状降温材料送入所述复合成型单元。The composite forming unit may include a splicing roller, a squeezing roller and a forming bong, which are arranged in sequence. It is used for pressurizing and compounding the layered cooling material, and the forming bong can be used for molding the pressurized and compounded layered cooling material to obtain the cooling element; the air blower can be used for forming the cooling element. The tow-shaped cooling material is blown and loosened, the pre-stretching roller can be used to stretch the tow-shaped cooling material after blowing, and the screw roller can be used to stretch the stretched tow-shaped cooling material. The cooling material is opened, and the plasticizer spray addition box can be used to add plasticizer to the tow-shaped cooling material after opening, and the conveying roller can be used to add plasticizer to the plasticizer. The tow-shaped cooling material is fed into the composite forming unit.
可选地,所述丝束状降温材料可以为聚乳酸纤维丝束和醋酸纤维丝束。Optionally, the tow-shaped cooling material may be a polylactic acid fiber tow and an acetate fiber tow.
可选地,每组之内的所述预拉辊、所述螺纹辊、所述增塑剂喷雾添加箱和所述输送辊均可以各自成对设置。Optionally, the pre-tensioning rollers, the threaded rollers, the plasticizer spray adding box and the conveying rollers within each group may be arranged in pairs.
可选地,所述输送辊可以平行设置有多个互相配合的金属辊。Optionally, the conveying rollers may be provided with a plurality of mutually matched metal rollers in parallel.
可选地,每组所述螺纹辊可以包括顺次设置的第一螺纹辊和第二螺纹辊,所述拼接辊和所述挤压辊可以各自独立的成对平行设置。Optionally, each group of the threaded rollers may include a first threaded roller and a second threaded roller arranged in sequence, and the splicing rollers and the squeezing rollers may be independently arranged in parallel in pairs.
可选地,所述降温材料预处理单元与所述拼接辊之间可以设置有限宽组件。Optionally, a limited width component may be arranged between the cooling material preprocessing unit and the splicing roll.
可选地,所述限宽组件可以是一组可滑动的限制丝束宽度的不锈钢金属辊。Optionally, the width limiting assembly may be a set of slidable stainless steel metal rollers for limiting the width of the tow.
可选地,所述挤压辊和所述成型烟枪之间可以设置有高压捕丝器,所述高压捕丝器可以用于捕捉所述层状降温材料并送入所述成型烟枪。Optionally, a high-pressure wire catcher may be provided between the squeezing roller and the forming bong, and the high-pressure wire catcher may be used to capture the layered cooling material and feed it into the forming bong.
本申请的另一些实施例还提供一种冷却元件的制备方法,可以包括:Other embodiments of the present application also provide a method for preparing a cooling element, which may include:
将至少一组醋酸纤维丝束和至少一组聚乳酸纤维丝束分别经预处理后,再经过拼接、挤压复合,形成包括至少一层醋酸纤维层和至少一层聚乳酸纤维层的层状降温材料,然后卷成柱状得到所述冷却元件。At least one group of acetate fiber tows and at least one group of polylactic acid fiber tows are respectively pretreated, and then spliced and extruded to form a layered layer comprising at least one acetate fiber layer and at least one polylactic acid fiber layer. The cooling material is then rolled into a column to obtain the cooling element.
可选地,所述丝束的运行速度可以为60m/min至80m/min;所述成型烟枪的运行速度与所述挤压辊的线速度之比可以为1:1至1:1.1。Optionally, the running speed of the tow may be 60m/min to 80m/min; the ratio of the running speed of the forming bong to the linear speed of the squeezing roller may be 1:1 to 1:1.1.
可选地,所述挤压辊的压力可以为0.05MPa至0.35MPa;Optionally, the pressure of the squeeze roller may be 0.05MPa to 0.35MPa;
可选地,所述成型烟枪的蒸汽压力可以为0.3MPa至0.6MPa;Optionally, the steam pressure of the forming bong can be 0.3MPa to 0.6MPa;
可选地,所述降温材料预处理单元可以包括输送辊,所述挤压辊与所述输送辊的线速度之比可以为1:1.1至1:1.3。Optionally, the cooling material preprocessing unit may include a conveying roller, and the ratio of the linear speed of the squeezing roller to the conveying roller may be 1:1.1 to 1:1.3.
本申请的再一些实施例还提供一种烟支加工系统,可以包括所述的冷却元件的加工装置。Still other embodiments of the present application also provide a cigarette processing system, which may include the processing device for the cooling element.
与相关技术相比,本申请的有益效果至少可以包括:Compared with the related art, the beneficial effects of the present application may at least include:
本申请提供的冷却元件的加工装置和烟支加工系统,通过拼接辊和挤压辊将降温材料预处理单元处理后的丝束状降温材料拼接、挤压在一起形成基本的层状结构,然后在成型烟枪中成型,获得用于烟支的具有层状结构的冷却元件;该装置结构简单,获得的具有层状结构的冷却元件结构稳定、冷却效果好;从而大大降低消费者抽吸烟支时的灼烧感,有较好的用户体验。The cooling element processing device and cigarette processing system provided by the present application, the tow-shaped cooling material processed by the cooling material pretreatment unit is spliced and extruded together by the splicing roller and the extrusion roller to form a basic layered structure, and then It is formed in a forming bong to obtain a cooling element with a layered structure for cigarettes; the device has a simple structure, and the obtained cooling element with a layered structure has a stable structure and a good cooling effect; thus greatly reducing consumers' smoking cigarettes There is a better user experience.
本申请提供的冷却元件的制备方法,通过将至少一组醋酸纤维丝束和至少一组聚乳酸纤维丝束分别经预处理后,在拼接作用以及挤压作用下进行复合,然后卷成柱状最终得到冷却元件;该冷却元件结构稳定,无需额外的支撑元件,冷却降温效果好。The preparation method of the cooling element provided by the present application comprises pre-processing at least one group of acetate fiber tows and at least one group of polylactic acid fiber tows respectively, and then compounding them under the action of splicing and extrusion, and then rolling them into a column. The cooling element is obtained; the cooling element has a stable structure, does not need an additional supporting element, and has a good cooling effect.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作 简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对本申请范围的限定。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following drawings will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be considered as limiting the scope of this application.
图1为本申请实施例加工的冷却元件的横截面示意图;1 is a schematic cross-sectional view of a cooling element processed in an embodiment of the present application;
图2为实施例1提供的冷却元件的加工装置的示意图;2 is a schematic diagram of the processing device of the cooling element provided in Example 1;
图3为实施例2提供的冷却元件的加工装置的示意图;3 is a schematic diagram of the processing device of the cooling element provided in Example 2;
图4为实施例3提供的冷却元件的加工装置的示意图;4 is a schematic diagram of the processing device of the cooling element provided in Example 3;
图5是不合格的冷却元件内层不闭合和状态示意图;Figure 5 is a schematic diagram of the unclosed inner layer and the state of the unqualified cooling element;
图6是不合格的冷却元件外层不闭合和状态示意图;Figure 6 is a schematic diagram of an unqualified cooling element outer layer not closed and the state;
图7是不合格的冷却元件材料密度分布不均的状态示意图。FIG. 7 is a schematic diagram of the state of uneven distribution of material density of unacceptable cooling elements.
附图标记:Reference number:
1-降温材料预处理单元;1- Cooling material pretreatment unit;
10-空气吹松器;11-预拉辊;12-螺纹辊;13-增塑剂喷雾添加箱;14-输送辊;10-air blower; 11-pre-stretching roller; 12-thread roller; 13-plasticizer spray adding box; 14-conveying roller;
2-复合成型单元;2-Composite molding unit;
20-拼接辊;21-挤压辊;22-成型烟枪;23-限宽组件;24-高压捕丝器。20-splicing roller; 21-extrusion roller; 22-forming bong; 23-width limiting component; 24-high pressure wire catcher.
具体实施方式Detailed ways
如本文所用之术语:Terms as used herein:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。"Prepared by" is synonymous with "comprising". As used herein, the terms "comprising," "including," "having," "containing," or any other variation thereof, are intended to cover non-exclusive inclusion. For example, a composition, step, method, article or device comprising the listed elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such composition, step, method, article or device elements.
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of" excludes any unspecified element, step or component. If used in a claim, this phrase would make the claim closed to the exclusion of materials other than those described, but with the exception of conventional impurities associated therewith. When the phrase "consisting of" appears in a clause in the body of a claim rather than immediately following the subject matter, it is limited only to the elements described in that clause; other elements are not excluded from the description as a whole beyond the claims.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or a range bounded by a series of upper preferred values and lower preferred values, this should be understood as specifically disclosing any upper range limit or preferred value and any lower range limit or all ranges formed by any pairing of preferred values, whether or not the ranges are individually disclosed. For example, when a range "1-5" is disclosed, the described range should be construed to include the ranges "1-4", "1-3", "1-2", "1-2 and 4-5" , "1 to 3 and 5", etc. When numerical ranges are described herein, unless stated otherwise, the ranges are intended to include the endpoints and all integers and fractions within the range.
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。In these examples, unless otherwise indicated, the stated parts and percentages are by mass.
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。"Mass part" refers to a basic measurement unit that represents the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1 g, 2.689 g, and the like. If we say that the mass part of the A component is a part, and the mass part of the B component is b part, it means the ratio of the mass of the A component to the mass of the B component a:b. Or, the mass of the A component is aK, and the mass of the B component is bK (K is an arbitrary number, representing a multiplier factor). Unmistakably, unlike parts by mass, the sum of parts by mass of all components is not limited to 100 parts by mass.
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated circumstances may occur, eg, A and/or B includes (A and B) and (A or B).
一种冷却元件的加工装置,包括降温材料预处理单元和复合成型单元,所述降温材料预处理单元用于将丝束状降温材料进行预处理,所述复合成型单元用于将预处理后的丝束状降温材料复合为层状结构并成型;A processing device for a cooling element, comprising a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit is used for preprocessing a tow-shaped cooling material, and the composite molding unit is used for pretreatment. The tow-like cooling material is compounded into a layered structure and formed;
所述复合成型单元包括顺次设置的拼接辊、挤压辊和成型烟枪,所述拼接辊用于将多组丝束状降温材料拼接成层状降温材料,所述挤压辊用于对所述层状降温材料加压复合,所述成型烟枪用于将所述加压复合后的层状降温材料成型得到所述冷却元件。The composite forming unit includes a splicing roller, a squeezing roller and a forming bong, which are arranged in sequence. The layered cooling material is pressurized and compounded, and the forming bong is used for molding the pressurized and compounded layered cooling material to obtain the cooling element.
在一个可选的实施方式中,所述降温材料预处理单元包括至少两组顺次设置的空气吹松器、预拉辊、螺纹辊、增塑剂喷雾添加箱和输送辊;所述空气吹送器用于将所述丝束状降温材料吹松,所述预拉辊用于对吹松后的所述丝束状降温材料进行拉伸,所述螺纹辊用于对拉伸后的所述丝束状降温材料进行开松,所述增塑剂喷雾添加箱用于向开松后的所述丝束状降温材料添加增塑剂,所述输送辊用于将添加增塑剂后的所述丝束状降温材料送入所述复合成型单元。In an optional embodiment, the cooling material pretreatment unit includes at least two sets of air blowers, pre-tensioning rollers, screw rollers, plasticizer spray adding boxes and conveying rollers that are arranged in sequence; the air blowing The device is used to blow the tow-shaped cooling material, the pre-stretching roller is used to stretch the tow-shaped cooling material after blowing, and the screw roller is used to stretch the stretched wire The bundle-shaped cooling material is opened, and the plasticizer spraying adding box is used to add plasticizer to the tow-shaped cooling material after opening, and the conveying roller is used to add the plasticizer. The tow-shaped cooling material is fed into the composite forming unit.
在一个可选的实施方式中,每组所述螺纹辊包括顺次设置的第一螺纹辊和第二螺纹辊。In an optional embodiment, each group of the screw rolls includes a first screw roll and a second screw roll arranged in sequence.
在一个可选的实施方式中,所述降温材料预处理单元与所述拼接辊之间设置由限宽组件。In an optional embodiment, a width limiting component is arranged between the cooling material preprocessing unit and the splicing roller.
在一个可选的实施方式中,所述拼接辊和所述挤压辊各自独立的成对平行设置。In an optional embodiment, the splicing rolls and the squeezing rolls are independently arranged in parallel in pairs.
在一个可选的实施方式中,所述挤压辊和所述成型烟枪之间设置有高压捕丝器,所述高压捕丝器用于捕捉所述层状降温材料并送入所述成型烟枪。In an optional embodiment, a high-pressure wire catcher is provided between the squeezing roller and the forming smoke gun, and the high-pressure wire catcher is used to catch the layered cooling material and feed it into the forming smoke gun.
本申请还提供一种烟支加工系统,包括所述的冷却元件的加工装置。The present application also provides a cigarette processing system, including the processing device of the cooling element.
本申请还提供一种冷却元件的制备方法,使用所述的冷却元件的加工装置进行制备,所述制备方法包括:The present application also provides a preparation method of a cooling element, which is prepared by using the processing device of the cooling element, and the preparation method includes:
将至少一组醋酸纤维丝束和至少一组聚乳酸纤维丝束分别经所述降温材料预处理单元预处理后,进入所述复合成型单元;At least one group of acetate fiber tows and at least one group of polylactic acid fiber tows are respectively pretreated by the cooling material pretreatment unit, and then enter the composite molding unit;
再经过所述拼接辊进行拼接、经过所述挤压辊进行挤压复合,形成包括至少一层醋酸纤维层和至少一层聚乳酸纤维层的层状降温材料,然后在所述成型烟枪内成型得到所述冷 却元件。Then splicing through the splicing roller, and extruding and compounding through the squeezing roller to form a layered cooling material including at least one acetate fiber layer and at least one polylactic acid fiber layer, and then in the forming bong Forming yields the cooling element.
在一个可选的实施方式中,所述丝束的运行速度为60m/min至80m/min;In an optional embodiment, the running speed of the tow is 60m/min to 80m/min;
在一个可选的实施方式中,所述挤压辊的压力为0.05MPa至0.35MPa;In an optional embodiment, the pressure of the squeeze roller is 0.05MPa to 0.35MPa;
在一个可选的实施方式中,所述成型烟枪的蒸汽压力为0.3MPa至0.6MPa;In an optional embodiment, the steam pressure of the forming bong is 0.3 MPa to 0.6 MPa;
在一个可选的实施方式中,所述成型烟枪的运行速度与所述挤压辊的线速度之比为1:1至1:1.1。In an optional embodiment, the ratio of the running speed of the forming bong to the linear speed of the squeezing roller is 1:1 to 1:1.1.
可选的,所述丝束的运行速度可以为60m/min、70m/min、80m/min以及60-80m/min之间的任一值;所述挤压辊的压力可以为0.05MPa、0.10MPa、0.15MPa、0.20MPa、0.25MPa、0.30MPa、0.35MPa以及0.05MPa至0.35MPa之间的任一值;所述成型烟枪的蒸汽压力可以为0.3MPa、0.4MPa、0.5MPa、0.6MPa以及0.3MPa至0.6MPa之间的任一值;所述成型烟枪的运行速度与所述挤压辊的线速度之比可以为1:1、1:1.05、1:1以及1:1至1:1.1之间的任一值。Optionally, the running speed of the tow can be any value between 60m/min, 70m/min, 80m/min and 60-80m/min; the pressure of the squeezing roller can be 0.05MPa, 0.10 MPa, 0.15MPa, 0.20MPa, 0.25MPa, 0.30MPa, 0.35MPa and any value between 0.05MPa and 0.35MPa; the steam pressure of the forming bong can be 0.3MPa, 0.4MPa, 0.5MPa, 0.6MPa and any value between 0.3MPa and 0.6MPa; the ratio of the running speed of the forming bong to the linear speed of the squeeze roll can be 1:1, 1:1.05, 1:1 and 1:1 to 1: Any value between 1.1.
在一个可选的实施方式中,所述降温材料预处理单元包括输送辊,所述挤压辊与所述输送辊的线速度之比为1:1.1至1:1.3。In an optional embodiment, the cooling material preprocessing unit includes a conveying roller, and the ratio of the linear speed of the squeezing roller to the conveying roller is 1:1.1 to 1:1.3.
可选的,所述挤压辊与所述输送辊的线速度之比可以为1:1.1、1:1.2、1:1.3以及1:1.1至1:1.3之间的任一值。Optionally, the ratio of the linear speed of the squeezing roller to the conveying roller may be any value between 1:1.1, 1:1.2, 1:1.3, and 1:1.1 to 1:1.3.
下面将结合具体实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present application will be described in detail below with reference to specific examples, but those skilled in the art will understand that the following examples are only used to illustrate the present application and should not be regarded as limiting the scope of the present application. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
首先对本申请提供的加工装置的目标加工对象进行说明:该冷却元件整体呈中空的圆柱形,柱体采用双层或者多层结构。以双层结构为例,一层为醋酸纤维层、一层为聚乳酸层(如图1所示)。First, the target processing object of the processing device provided by the present application is described: the cooling element is a hollow cylindrical shape as a whole, and the column adopts a double-layer or multi-layer structure. Taking the double-layer structure as an example, one is an acetate fiber layer and the other is a polylactic acid layer (as shown in Figure 1).
实施例1Example 1
如图2所示,本实施例提供一种冷却元件的加工装置,按照加工工艺顺序布置,依次包括:降温材料预处理单元1和复合成型单元2。As shown in FIG. 2 , the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
降温材料预处理单元1用于将聚乳酸纤维丝束和醋酸纤维丝束分别进行预处理,复合成型单元2用于将经过预处理的聚乳酸纤维丝束和醋酸纤维丝束进行复合成型,得到具有醋酸纤维层和聚乳酸纤维层的层状降温材料的冷却元件。The cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
在一个优选的实施方式中,降温材料预处理单元1包括多组顺次设置的空气吹松器10、预拉辊11、螺纹辊12、增塑剂喷雾添加箱13和输送辊14。降温材料预处理单元1内各部分的组数与冷却元件的层数相关。每组之内,预拉辊11、螺纹辊12、增塑剂喷雾 添加箱13和输送辊14均各自成对设置。复合成型单元2包括顺次设置的拼接辊20、挤压辊21和成型烟枪22。In a preferred embodiment, the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence. The number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements. Within each group, the pre-tensioning roller 11, the screw roller 12, the plasticizer spray adding box 13 and the conveying roller 14 are each provided in pairs. The composite forming unit 2 includes a splicing roll 20 , a squeezing roll 21 and a forming bong 22 which are arranged in sequence.
本实施例还提供一种冷却元件的制备方法,包括以下步骤:醋酸纤维丝束和聚乳酸丝束以60m/min的速度分别经过相应的空气吹松器10进入预拉辊11拉直,并导向进入螺纹辊12进行开松,开松完成之后进入增塑剂喷雾添加箱13喷涂增塑剂(例如甘油、水性胶等物质),然后经过输送辊14后在拼接辊20、挤压辊21的连续作用下完成层叠复合,形成具有醋酸纤维层和聚乳酸纤维层的层状降温材料,最后进入成型烟枪22中,通过丝束卷包芯模在蒸汽作用下成型;挤压辊21的压力为0.05MPa,成型烟枪22的蒸汽压力为0.3MPa,成型烟枪22的运行速度与挤压辊21的线速度之比为1:1,挤压辊21与输送辊14的线速度之比为1:1.1。The present embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate fiber tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 60 m/min and enter the pre-stretching roller 11 for straightening, and It is guided into the screw roller 12 for opening, and after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer (such as glycerin, water-based glue, etc.), and then passes through the conveying roller 14. Laminated composite is completed under the continuous action of the filament to form a layered cooling material with an acetate fiber layer and a polylactic acid fiber layer, and finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold; The pressure is 0.05MPa, the steam pressure of the forming bong 22 is 0.3MPa, the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1, and the ratio between the linear speed of the squeezing roller 21 and the conveying roller 14 is 1:1. The ratio is 1:1.1.
实施例2Example 2
如图3所示,本实施例提供一种冷却元件的加工装置,按照加工工艺顺序布置,依次包括:降温材料预处理单元1和复合成型单元2。As shown in FIG. 3 , the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
降温材料预处理单元1用于将聚乳酸纤维丝束和醋酸纤维丝束分别进行预处理,复合成型单元2用于将经过预处理的聚乳酸纤维丝束和醋酸纤维丝束进行复合成型,得到具有醋酸纤维层和聚乳酸纤维层的层状降温材料的冷却元件。The cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
在一个优选的实施方式中,降温材料预处理单元1包括多组顺次设置的空气吹松器10、预拉辊11、螺纹辊12、增塑剂喷雾添加箱13和输送辊14。降温材料预处理单元1内各部分的组数与冷却元件的层数相关;每组之内,预拉辊11、螺纹辊12、增塑剂喷雾添加箱13和输送辊14均各自成对设置。输送辊14可以根据需要平行设置有多个互相配合的金属辊。为了保证开松的效果,在一个优选的实施方式中,螺纹辊12设置顺次有两对。In a preferred embodiment, the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence. The number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements; within each group, the pre-tensioning rollers 11, the screw rollers 12, the plasticizer spray adding box 13 and the conveying rollers 14 are respectively arranged in pairs . The conveying roller 14 may be provided with a plurality of metal rollers which are matched with each other in parallel as required. In order to ensure the effect of opening, in a preferred embodiment, there are two pairs of screw rollers 12 arranged in sequence.
复合成型单元2包括顺次设置的限宽组件23、拼接辊20、挤压辊21和成型烟枪22。限宽组件23是一组可滑动的限制丝束宽度的不锈钢金属辊。The composite molding unit 2 includes a width-limiting component 23 , a splicing roller 20 , a squeezing roller 21 and a molding bong 22 , which are arranged in sequence. The width limiting assembly 23 is a set of slidable stainless steel metal rollers that limit the width of the tow.
本实施例还提供一种冷却元件的制备方法,包括以下步骤:醋酸纤维丝束和聚乳酸丝束以80m/min的速度分别经过相应的空气吹松器10进入预拉辊11拉直,并导向进入螺纹辊12进行开松,开松完成之后进入增塑剂喷雾添加箱13喷涂增塑剂,然后经过输送辊14后在拼接辊20、挤压辊21的连续作用下完成层叠复合,形成具有醋酸纤维层和聚乳酸纤维层的层状降温材料,最后进入成型烟枪22中,通过丝束卷包芯模在蒸汽作用下成型;挤压辊21的压力为0.35MPa,成型烟枪22的蒸汽压力为0.6MPa,成型烟枪22的运行速度与挤压辊21的线速度之比为1:1.1,挤压辊21与输送辊14的线速度之比为1:1.3。The present embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 80 m/min and enter the pre-stretching roller 11 for straightening, and Guided into the threaded roller 12 for opening, after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer, and then passes through the conveying roller 14 under the continuous action of the splicing roller 20 and the squeezing roller 21. The layered cooling material with the acetate fiber layer and the polylactic acid fiber layer finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold; the pressure of the extrusion roller 21 is 0.35MPa, and the forming bong 22 The steam pressure is 0.6MPa, the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1.1, and the ratio of the linear speed of the squeezing roller 21 to the conveying roller 14 is 1:1.3.
实施例3Example 3
如图4所示,本实施例提供一种冷却元件的加工装置,按照加工工艺顺序布置,依次包括:降温材料预处理单元1和复合成型单元2。As shown in FIG. 4 , the present embodiment provides a processing device for a cooling element, which is arranged in the order of the processing technology, and sequentially includes: a cooling material preprocessing unit 1 and a composite molding unit 2 .
降温材料预处理单元1用于将聚乳酸纤维丝束和醋酸纤维丝束分别进行预处理,复合成型单元2用于将经过预处理的聚乳酸纤维丝束和醋酸纤维丝束进行复合成型,得到具有醋酸纤维层和聚乳酸纤维层的层状降温材料的冷却元件。The cooling material pretreatment unit 1 is used for preprocessing the polylactic acid fiber tow and the acetate fiber tow respectively, and the composite molding unit 2 is used for composite molding of the pretreated polylactic acid fiber tow and the acetate fiber tow to obtain Cooling element of layered cooling material with layers of acetate fibers and polylactic acid fibers.
在一个优选的实施方式中,降温材料预处理单元1包括多组顺次设置的空气吹松器10、预拉辊11、螺纹辊12、增塑剂喷雾添加箱13和输送辊14。降温材料预处理单元1内各部分的组数与冷却元件的层数相关;每组之内,预拉辊11、螺纹辊12、增塑剂喷雾添加箱13和输送辊14均各自成对设置。输送辊14可以根据需要平行设置有多个互相配合的金属辊。为了保证开松的效果,在一个优选的实施方式中,螺纹辊12设置顺次有两对。In a preferred embodiment, the cooling material pretreatment unit 1 includes a plurality of sets of air blowers 10 , pre-stretching rollers 11 , screw rollers 12 , plasticizer spray adding boxes 13 and conveying rollers 14 , which are arranged in sequence. The number of groups of each part in the cooling material preprocessing unit 1 is related to the number of layers of cooling elements; within each group, the pre-tensioning rollers 11, the screw rollers 12, the plasticizer spray adding box 13 and the conveying rollers 14 are respectively arranged in pairs . The conveying roller 14 may be provided with a plurality of metal rollers which are matched with each other in parallel as required. In order to ensure the effect of opening, in a preferred embodiment, there are two pairs of screw rollers 12 arranged in sequence.
复合成型单元2包括顺次设置的限宽组件23、拼接辊20、挤压辊21和成型烟枪22。限宽组件23是一组可滑动的限制丝束宽度的不锈钢金属辊。The composite molding unit 2 includes a width-limiting component 23 , a splicing roller 20 , a squeezing roller 21 and a molding bong 22 , which are arranged in sequence. The width limiting assembly 23 is a set of slidable stainless steel metal rollers that limit the width of the tow.
为了使得复合之后的丝束材料更好、更稳定的进入成型烟枪22,保证整个装置运行的顺畅,在挤压辊21和成型烟枪22之间设置高压捕丝器24。In order to make the composite tow material enter the forming bong 22 better and more stably and ensure the smooth operation of the whole device, a high-pressure wire catcher 24 is arranged between the extrusion roller 21 and the forming bong 22 .
本实施例还提供一种冷却元件的制备方法,包括以下步骤:醋酸纤维丝束和聚乳酸丝束以70m/min的速度分别经过相应的空气吹松器10进入预拉辊11拉直,并导向进入螺纹辊12进行开松,开松完成之后进入增塑剂喷雾添加箱13喷涂增塑剂,然后经过输送辊14后在拼接辊20、挤压辊21的连续作用下完成层叠复合,形成具有醋酸纤维层和聚乳酸纤维层的层状降温材料,最后进入成型烟枪22中,通过丝束卷包芯模在蒸汽作用下成型;挤压辊21的压力为0.15MPa,成型烟枪22的蒸汽压力为0.4MPa,成型烟枪22的运行速度与挤压辊21的线速度之比为1:1.05,挤压辊21与输送辊14的线速度之比为1:1.2。This embodiment also provides a method for preparing a cooling element, which includes the following steps: the acetate fiber tow and the polylactic acid tow pass through the corresponding air blower 10 respectively at a speed of 70 m/min and enter the pre-stretching roller 11 for straightening, and Guided into the threaded roller 12 for opening, after the opening is completed, it enters the plasticizer spray adding box 13 to spray plasticizer, and then passes through the conveying roller 14 under the continuous action of the splicing roller 20 and the squeezing roller 21. The layered cooling material with the acetate fiber layer and the polylactic acid fiber layer finally enters the forming bong 22, and is formed under the action of steam through the tow wrapping core mold; the pressure of the extrusion roller 21 is 0.15MPa, and the forming bong 22 The steam pressure is 0.4MPa, the ratio of the running speed of the forming bong 22 to the linear speed of the squeezing roller 21 is 1:1.05, and the ratio of the linear speed of the squeezing roller 21 and the conveying roller 14 is 1:1.2.
需要说明的是,成型之后还包括分切等后处理步骤。It should be noted that post-processing steps such as slitting are also included after forming.
在上述冷却元件的加工装置的基础上,本申请还提供一种加热不燃烧烟支加工系统,通过将该冷却元件的加工装置与其他部件的加工装置(例如气雾发生元件加工设备、过滤元件加工设备、烟支组装设备等)进行整合,得到一个成套的自动化加工系统,以提高加工效率,降低生产成本。On the basis of the above-mentioned processing device for cooling elements, the present application also provides a system for processing heat-not-burn cigarettes. Processing equipment, cigarette assembly equipment, etc.) are integrated to obtain a complete set of automated processing systems to improve processing efficiency and reduce production costs.
对比例1Comparative Example 1
使用纯醋酸纤维(CA)作为降温材料,制成与实施例1同样厚度和孔径的冷却元件。Using pure cellulose acetate (CA) as the cooling material, a cooling element with the same thickness and aperture as in Example 1 was fabricated.
对比例2Comparative Example 2
使用纯聚乳酸纤维(PLA)作为降温材料,制成与实施例1同样厚度和孔径的冷却元件。Using pure polylactic acid fiber (PLA) as the cooling material, a cooling element with the same thickness and aperture as Example 1 was fabricated.
将实施例1和对比例1-2得到的冷却元件加工成加热不燃烧烟支,然后进行唇端温度测试和塌陷变形测试。The cooling elements obtained in Example 1 and Comparative Examples 1-2 were processed into heat-not-burn cigarettes, and then the lip temperature test and collapse deformation test were carried out.
唇端温度测试按照国家标准GB/T19609-2004规定的卷烟抽吸模型进行模拟吸烟,采用加拿大深度抽吸模式(HCI),其抽吸参数为:抽吸容量55mL,抽吸频率30s,抽吸持续时间2s。使用热电偶温度检测器检测抽吸卷烟样品六口时烟气温度数值,其中烟嘴棒中心距离嘴端0mm处的温度。The lip temperature test is performed according to the cigarette smoking model specified in the national standard GB/T19609-2004 to simulate smoking, and the Canadian deep smoking mode (HCI) is used. Duration 2s. Use a thermocouple temperature detector to detect the smoke temperature value when smoking a cigarette sample for six puffs, in which the temperature at 0mm from the center of the cigarette holder stick to the mouth end.
唇端温度测试结果如表1所示:The lip temperature test results are shown in Table 1:
表1 唇端温度测试结果Table 1 Lip temperature test results
Figure PCTCN2022087918-appb-000001
Figure PCTCN2022087918-appb-000001
测量抽吸过程的圆周变化值,“—”表示圆周缩小,结果如表2所示:Measure the circumference change value during the suction process, "—" means the circumference shrinks, and the results are shown in Table 2:
表2 塌陷变形测试结果Table 2 Collapse deformation test results
Figure PCTCN2022087918-appb-000002
Figure PCTCN2022087918-appb-000002
由上表1和表2可知,本申请实施例1提供的冷却元件制备得到的加热不燃烧烟支,其在获得良好降温效果(唇端温度低)的同时,也获得了良好的稳定性(变形量小)。这是由于PLA吸热性能比CA强,CA玻璃化温度185℃,熔点310℃;PLA玻璃化温度60℃,熔点160℃;但是PLA热形变量大于CA。因此,无论单独使用哪种材料,都难以达到降温效果和稳定性的平衡。As can be seen from Table 1 and Table 2 above, the heat-not-burn cigarettes prepared by the cooling element provided in Example 1 of the present application not only obtained a good cooling effect (low lip temperature), but also obtained good stability ( deformation is small). This is because the endothermic properties of PLA are stronger than that of CA, the glass transition temperature of CA is 185°C and the melting point is 310°C; the glass transition temperature of PLA is 60°C and the melting point is 160°C; but the thermal deformation of PLA is greater than that of CA. Therefore, no matter which material is used alone, it is difficult to achieve a balance between cooling effect and stability.
对比例3Comparative Example 3
与实施例2相比,区别在于不使用限宽组件23,其他设备及工艺均相同。Compared with Embodiment 2, the difference is that the width limiting component 23 is not used, and other equipment and processes are the same.
对比例4Comparative Example 4
与实施例2相比,区别在于不使用挤压辊21,其他设备及工艺均相同。Compared with Example 2, the difference is that the squeeze roller 21 is not used, and other equipment and processes are the same.
统计实施例2和对比例3、对比例4的成品率可知,实施例2的平均成品率为80%, 而对比例3的成品率仅为35%,对比例4的成品率仅为30%。对比例3和对比例4的工艺稳定性较差。According to the statistics of the yields of Example 2, Comparative Example 3, and Comparative Example 4, the average yield of Example 2 is 80%, while that of Comparative Example 3 is only 35%, and that of Comparative Example 4 is only 30%. . The process stability of Comparative Examples 3 and 4 is poor.
具体原因为:不使用限宽组件23,由于生产过程中丝束会出现左右摆动和展幅波动,故无限宽组件23将导致成品无法得到稳定的分层结构。无挤压辊21,两股丝束不贴合,在进入烟枪后,在成型烟枪22的挤压作用下两股丝束变化不一致,难以等得到稳定分层结构。The specific reason is: the width-limiting component 23 is not used, since the tow will swing from side to side and the spreader will fluctuate during the production process, the infinite-width component 23 will cause the finished product to fail to obtain a stable layered structure. Without the squeezing roller 21, the two tows do not fit together. After entering the bong, the changes of the two tows are inconsistent under the extrusion action of the forming bong 22, and it is difficult to obtain a stable layered structure.
对比例3和对比例4出现的不合格产品的剖面图如图5、图6和图7所示。图5展示的是不合格的冷却元件内层不闭合和状态;图6展示的是不合格的冷却元件外层不闭合和状态;图7展示的是不合格的冷却元件材料密度分布不均的状态。The cross-sectional views of the unqualified products in Comparative Examples 3 and 4 are shown in FIGS. 5 , 6 and 7 . Figure 5 shows the failure and condition of the inner layer of the unqualified cooling element; Figure 6 shows the failure of the outer layer of the unqualified cooling element and the state; Figure 7 shows the uneven distribution of the material density of the unqualified cooling element state.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. scope.
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本申请的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。Furthermore, those skilled in the art will appreciate that although some of the embodiments herein include certain features, but not others, included in other embodiments, that combinations of features of the different embodiments are intended to be within the scope of the present application And form different embodiments. For example, in the above claims, any of the claimed embodiments may be used in any combination. The information disclosed in this Background section is only for enhancement of understanding of the general background of the application and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
工业实用性Industrial Applicability
本申请提供一种冷却元件的加工装置、制备方法及烟支加工系统。冷却元件的加工装置,包括降温材料预处理单元和复合成型单元,降温材料预处理单元用于将降温材料进行预处理,复合成型单元用于将丝束复合为层状结构并成型。烟支加工系统,包括冷却元件的加工装置。冷却元件的制备方法,包括:将至少一组醋酸纤维丝束和至少一组聚乳酸纤维丝束分别预处理后,再经过拼接、挤压复合,形成包括至少一层醋酸纤维层和至少一层聚乳酸纤维层的层状降温材料,然后卷成柱状得到冷却元件。本申请提供的冷却元件的加工装置和制备方法,制备得到的冷却元件结构稳定,降温效果好。The present application provides a processing device of a cooling element, a preparation method and a cigarette processing system. The processing device of the cooling element includes a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit is used for pretreatment of the cooling material, and the composite molding unit is used for compounding the tow into a layered structure and molding. Cigarette processing system, including a processing device for cooling elements. The method for preparing a cooling element comprises: pre-processing at least one group of acetate fiber tows and at least one group of polylactic acid fiber tows, respectively, and then splicing, extrusion and compounding to form at least one acetate fiber layer and at least one layer of polylactic acid fiber tows. The layered cooling material of the polylactic acid fiber layer is then rolled into a column to obtain a cooling element. The processing device and preparation method of the cooling element provided by the present application, the prepared cooling element has a stable structure and a good cooling effect.
此外,可以理解的是,本申请的冷却元件的加工装置、制备方法及烟支加工系统是可以重现的,并且可以用在多种工业应用中。例如,本申请的冷却元件的加工装置、制备方法及烟支加工系统可以用于加热不燃烧烟支的技术领域。Furthermore, it will be appreciated that the cooling element processing apparatus, method of manufacture and cigarette processing system of the present application are reproducible and can be used in a variety of industrial applications. For example, the processing device, preparation method and cigarette processing system of the cooling element of the present application can be used in the technical field of heating non-burning cigarettes.

Claims (14)

  1. 一种冷却元件的加工装置,其特征在于,包括降温材料预处理单元和复合成型单元,所述降温材料预处理单元用于将丝束状降温材料进行预处理,所述复合成型单元用于将预处理后的丝束状降温材料复合为层状结构并成型;A processing device for a cooling element, characterized in that it includes a cooling material pretreatment unit and a composite molding unit, the cooling material pretreatment unit is used for preprocessing the tow-shaped cooling material, and the composite molding unit is used for The pretreated tow-like cooling material is composited into a layered structure and formed;
    所述复合成型单元包括顺次设置的拼接辊、挤压辊和成型烟枪,所述拼接辊用于将多组丝束状降温材料拼接成层状降温材料,所述挤压辊用于对所述层状降温材料加压复合,所述成型烟枪用于将所述加压复合后的层状降温材料成型得到所述冷却元件。The composite forming unit includes a splicing roller, a squeezing roller and a forming bong, which are arranged in sequence. The layered cooling material is pressurized and compounded, and the forming bong is used for molding the pressurized and compounded layered cooling material to obtain the cooling element.
  2. 根据权利要求1所述的加工装置,其特征在于,所述丝束状降温材料为聚乳酸纤维丝束和醋酸纤维丝束。The processing device according to claim 1, wherein the tow-shaped cooling material is a polylactic acid fiber tow and an acetate fiber tow.
  3. 根据权利要求1或2所述的加工装置,其特征在于,所述降温材料预处理单元包括至少两组顺次设置的空气吹松器、预拉辊、螺纹辊、增塑剂喷雾添加箱和输送辊;所述空气吹送器用于将所述丝束状降温材料吹松,所述预拉辊用于对吹松后的所述丝束状降温材料进行拉伸,所述螺纹辊用于对拉伸后的所述丝束状降温材料进行开松,所述增塑剂喷雾添加箱用于向开松后的所述丝束状降温材料添加增塑剂,所述输送辊用于将添加增塑剂后的所述丝束状降温材料送入所述复合成型单元。The processing device according to claim 1 or 2, wherein the cooling material pretreatment unit comprises at least two sets of air blowers, pre-stretching rollers, screw rollers, plasticizer spray adding boxes and conveying roller; the air blower is used to blow the tow-shaped cooling material, the pre-stretching roller is used to stretch the tow-shaped cooling material after blowing, and the screw roller is used to blow the tow-shaped cooling material. The stretched tow-shaped cooling material is opened, and the plasticizer spray addition box is used to add plasticizer to the opened tow-shaped cooling material, and the conveying roller is used to add plasticizer. The tow-shaped cooling material after plasticizer is sent to the composite molding unit.
  4. 根据权利要求3所述的加工装置,其特征在于,每组之内的所述预拉辊、所述螺纹辊、所述增塑剂喷雾添加箱和所述输送辊均各自成对设置。The processing device according to claim 3, wherein the pre-stretching rollers, the screw rollers, the plasticizer spray adding boxes and the conveying rollers in each group are respectively arranged in pairs.
  5. 根据权利要求3或4所述的加工装置,其特征在于,所述输送辊平行设置有多个互相配合的金属辊。The processing device according to claim 3 or 4, wherein the conveying rollers are provided with a plurality of metal rollers that cooperate with each other in parallel.
  6. 根据权利要求3至5中的任一项所述的加工装置,其特征在于,每组所述螺纹辊包括顺次设置的第一螺纹辊和第二螺纹辊,所述拼接辊和所述挤压辊各自独立的成对平行设置。The processing device according to any one of claims 3 to 5, wherein each group of the threaded rolls comprises a first threaded roll and a second threaded roll arranged in sequence, the splicing roll and the extrusion roll The pressing rollers are independently arranged in parallel in pairs.
  7. 根据权利要求1至6中的任一项所述的加工装置,其特征在于,所述降温材料预处理单元与所述拼接辊之间设置有限宽组件。The processing device according to any one of claims 1 to 6, characterized in that a limited-width component is arranged between the cooling material preprocessing unit and the splicing roller.
  8. 根据权利要求7所述的加工装置,其特征在于,所述限宽组件是一组可滑动的限制丝束宽度的不锈钢金属辊。The processing device according to claim 7, wherein the width limiting component is a set of slidable stainless steel metal rollers for limiting the width of the tow.
  9. 根据权利要求1至8中的任一项所述的加工装置,其特征在于,所述挤压辊和所述成型烟枪之间设置有高压捕丝器,所述高压捕丝器用于捕捉所述层状降温材料并送入所述成型烟枪。The processing device according to any one of claims 1 to 8, wherein a high-pressure wire catcher is arranged between the squeeze roller and the forming bong, and the high-pressure wire catcher is used to catch all The layered cooling material is fed into the forming bong.
  10. 一种冷却元件的制备方法,其特征在于,包括:A method for preparing a cooling element, comprising:
    将至少一组醋酸纤维丝束和至少一组聚乳酸纤维丝束分别经预处理后,再经过拼接、 挤压复合,形成包括至少一层醋酸纤维层和至少一层聚乳酸纤维层的层状降温材料,然后卷成柱状得到所述冷却元件。At least one group of acetate fiber tows and at least one group of polylactic acid fiber tows are pretreated respectively, and then spliced and extruded to form a layered layer comprising at least one acetate fiber layer and at least one polylactic acid fiber layer. The cooling material is then rolled into a column to obtain the cooling element.
  11. 根据权利要求10所述的制备方法,其特征在于,所述丝束的运行速度为60m/min至80m/min;所述成型烟枪的运行速度与所述挤压辊的线速度之比为1:1至1:1.1。The preparation method according to claim 10, wherein the running speed of the tow is 60m/min to 80m/min; the ratio of the running speed of the forming bong to the linear speed of the squeezing roller is 1:1 to 1:1.1.
  12. 根据权利要求10或11所述的制备方法,其特征在于,所述挤压辊的压力为0.05MPa至0.35MPa;The preparation method according to claim 10 or 11, wherein the pressure of the squeeze roller is 0.05MPa to 0.35MPa;
    所述成型烟枪的蒸汽压力为0.3MPa至0.6MPa。The steam pressure of the forming bong is 0.3 MPa to 0.6 MPa.
  13. 根据权利要求10至12中的任一项所述的制备方法,其特征在于,所述降温材料预处理单元包括输送辊,所述挤压辊与所述输送辊的线速度之比为1:1.1至1:1.3。The preparation method according to any one of claims 10 to 12, wherein the cooling material pretreatment unit comprises a conveying roller, and the ratio of the linear speed of the squeezing roller to the conveying roller is 1: 1.1 to 1:1.3.
  14. 一种烟支加工系统,其特征在于,包括权利要求1至9中的任一项所述的冷却元件的加工装置。A cigarette processing system, characterized by comprising the cooling element processing device according to any one of claims 1 to 9.
PCT/CN2022/087918 2021-04-21 2022-04-20 Processing device and manufacturing method for cooling element, and cigarette processing system WO2022222959A1 (en)

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