WO2022222452A1 - Zero-discharge and resource recycling process for seawater desalination - Google Patents

Zero-discharge and resource recycling process for seawater desalination Download PDF

Info

Publication number
WO2022222452A1
WO2022222452A1 PCT/CN2021/131417 CN2021131417W WO2022222452A1 WO 2022222452 A1 WO2022222452 A1 WO 2022222452A1 CN 2021131417 W CN2021131417 W CN 2021131417W WO 2022222452 A1 WO2022222452 A1 WO 2022222452A1
Authority
WO
WIPO (PCT)
Prior art keywords
seawater
discharge
pretreated
concentration
hydrogen
Prior art date
Application number
PCT/CN2021/131417
Other languages
French (fr)
Chinese (zh)
Inventor
叶伟炳
谭润宇
Original Assignee
广东闻扬环境科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东闻扬环境科技有限公司 filed Critical 广东闻扬环境科技有限公司
Publication of WO2022222452A1 publication Critical patent/WO2022222452A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/04Chlorides
    • C01D3/06Preparation by working up brines; seawater or spent lyes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/041Treatment of water, waste water, or sewage by heating by distillation or evaporation by means of vapour compression
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/442Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/4604Treatment of water, waste water, or sewage by electrochemical methods for desalination of seawater or brackish water
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/08Seawater, e.g. for desalination
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness
    • C02F5/06Softening water by precipitation of the hardness using calcium compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Definitions

  • the present application relates to the technical field of seawater utilization, in particular to zero-discharge seawater desalination and resource recovery and utilization processes.
  • Seawater is a very complex multi-component aqueous solution. Seawater contains abundant resources, and the stock of seawater is very huge, accounting for 96.5% of the global water reserve. It is of great significance for the utilization of seawater.
  • a seawater desalination zero-discharge and resource recycling process comprising the following steps:
  • the seawater pretreatment step removes impurities in seawater to obtain pretreated seawater
  • the pretreated seawater obtained in the seawater pretreatment step is concentrated to obtain a concentrated solution; in the concentrated solution: the content of each heavy metal element is not higher than 0.5 mg/kg; the content of silicon dioxide is not higher than 5 mg/kg kg; the content of each multivalent ion is not higher than 1mg/kg;
  • Product preparation steps including at least one of the following steps:
  • Salt-making step the concentrated solution is concentrated and separated to obtain solid sodium chloride
  • the concentrated solution is softened, and after softening, electrolysis is performed, and after electrolysis, sodium hydroxide solution, hydrogen and chlorine gas are obtained.
  • the seawater pretreatment step includes the following steps:
  • electro-precipitation is performed on the pretreated seawater, and the first pretreated seawater is obtained after filtering;
  • Ultrafiltration step the first pretreated seawater is subjected to ultrafiltration to obtain the second pretreated seawater;
  • the second pretreated seawater is subjected to nanofiltration to obtain the third pretreated seawater.
  • the current density is set in the range of 40A/m 2 -60A/m 2 .
  • the pore size of the ultrafiltration membrane is selected from 0.005 ⁇ m to 0.1 ⁇ m.
  • the pressure difference of nanofiltration is set in the range of 0.1MPa-0.5MPa.
  • evaporative concentration is selected, and the mass percentage concentration range of the concentrated solution after concentration is 26%-40.7%.
  • At least one of the MED evaporation system, the MVR evaporation system or the MED-TC evaporation system is used for evaporation and concentration.
  • a double alkali method is used to perform softening treatment.
  • the current density is set to be 3.4KA/m 2 -4.0KA/m 2 and the voltage is 2.45V-3.3V.
  • the seawater recovery step is also included:
  • the remaining electrolyte in the alkali production and hydrogen step is added to a dechlorination agent to obtain a recovered sodium chloride solution; the recovered sodium chloride solution is passed into the seawater pretreatment step for utilization.
  • 1 is a flowchart of a zero-discharge and resource recycling process for seawater desalination provided by an embodiment of the application;
  • FIG. 2 is a flow chart of a zero-discharge and resource recycling process for seawater desalination provided by another embodiment of the application;
  • Fig. 3 is the flow chart of a kind of seawater desalination zero discharge and resource recovery and utilization process provided by an embodiment of the application (recovering sodium chloride solution and carrying out step S11 to utilize);
  • FIG. 4 is a flow chart of a seawater desalination zero-discharge and resource recovery and utilization process provided by an embodiment of the application (recovering the sodium chloride solution and performing step S12 for utilization).
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • FIG. 1 is a flowchart of a zero-discharge and resource recovery and utilization process for seawater desalination according to an embodiment of the present application.
  • An embodiment of the present application provides a seawater desalination zero-emission and resource recycling process, comprising the following steps:
  • step S10 may include the following steps:
  • S11 the step of electroprecipitation. Pass the seawater through the electric sedimentation device, so that the iron salts and aluminum salts in the seawater are co-precipitated. Precipitation separation is carried out after electric sedimentation, and the first pretreated seawater is obtained after separation.
  • the distance between adjacent electrode plates of the electroprecipitation device is set to be 1 cm-5 cm, such as 1 cm, 2 cm, 3 cm, 4 cm, 5 cm, and the like. Pass seawater through the gap between the above electrode plates. At the same time, the electrode plates are all supplied with pulse current.
  • the current density is controlled within the range of 40A/m 2 -60A/m 2 , for example, the current density is 40A/m 2 , 45A/m 2 , 50A/m 2 , 55A/m 2 , 60A/m 2 and the like. It should be noted here that when the current density is less than 40A/m 2 , the impurity removal efficiency is low.
  • the electrode plate When the current density is greater than 40A/m 2 , the electrode plate is easily passivated, reducing the impurity removal rate.
  • the electrode plate can be made of graphite, titanium, iron-aluminum alloy or stainless steel material, but it is not limited to the electrode plate made of the above materials.
  • a filter is used to filter the sediment produced in the seawater, so as to separate the sediment from the seawater, thereby obtaining the first pretreated seawater.
  • the filter may be a security filter.
  • the filtration precision of the security filter can be 1 ⁇ m, and other filters with the same or similar filtration precision can also be used.
  • Ultrafiltration step Ultrafiltration is performed on the first pretreated seawater to remove fine precipitation in the first pretreated seawater to obtain the second pretreated seawater.
  • ultrafiltration membrane separation equipment with models of SFP-2860, SFP-2880 and IP-77 can be selected for ultrafiltration, but it is not limited to the ultrafiltration membrane separation equipment of the above models.
  • the pore size of the ultrafiltration membrane in the ultrafiltration membrane separation equipment can be selected between 0.005 ⁇ m-0.1 ⁇ m, such as 0.005 ⁇ m, 0.01 ⁇ m, 0.02 ⁇ m, 0.03 ⁇ m, 0.04 ⁇ m, 0.05 ⁇ m, 0.08 ⁇ m, 0.1 ⁇ m, etc. , 0.03 ⁇ m in this embodiment.
  • the first pretreated seawater is passed through an ultrafiltration membrane separation device to remove fine precipitates in the first pretreated seawater. After the ultrafiltration is completed, the effective recovery rate of the ultrafiltration membrane is 90%-95%.
  • the second pretreated seawater is subjected to nanofiltration treatment to remove dissolved salts and organic matter with a molecular weight of about 200-400 in the second pretreated seawater to obtain the third pretreated seawater.
  • the models of nanofiltration machines that can be selected are NF-90, NF-270, NF-400, XC-N, etc., but not limited to the above-mentioned models, depending on the quality of seawater in different regions and the grade of membrane It depends on the number of designs. For example, for seawater with high salinity, for example, the salinity is about 50,000 mg/L, in order to reduce the energy consumption of the system and improve the service life of the membrane system, the recovery rate is designed to be relatively low. Another example is seawater with low salinity, for example, the salinity is about 28,000 mg/L, and its recovery rate is designed to be relatively high.
  • the pressure difference between the two ends of the nanofiltration membrane can range from 0.1MPa to 0.5MPa. 0.5MPa, etc. In this embodiment, 0.25Mpa is selected.
  • the retention capacity of soluble salts is 20%-98%.
  • the removal rate of monovalent anion salt solution is lower than that of high-valent anion salt solution.
  • the removal rate of sodium chloride and calcium chloride is 20%-80%, and the removal rate of magnesium sulfate and sodium sulfate is 90%-98%.
  • the molecular weight of the retained organics is approximately 200-400.
  • step S12 the ultrafiltration process can be repeated, that is, the number of ultrafiltration processes can be one or more.
  • step S13 the nanofiltration process can also be repeated, that is to say, the number of nanofiltration processes can be one or more.
  • the seawater is pretreated through the above-mentioned electro-sedimentation step-ultrafiltration step-nanofiltration step.
  • the obtained pretreated seawater that is, the third pretreated seawater, contains less impurity ions.
  • the seawater concentration step is concentrated to obtain a concentrated solution.
  • the concentration is evaporative concentration.
  • at least one of the following evaporation systems can be used, such as MED evaporation system, MVR evaporation system or MED-TC evaporation system. It is also possible to combine different systems, such as using MED evaporation and concentration system combined with MVR evaporation and crystallization system for evaporation.
  • an MVR evaporation system is used, and step S20 is described by taking this embodiment as an example.
  • the MVR evaporation system may include a heating chamber, a separation chamber and a concentrate cooler.
  • the heating chamber includes a transfer pump for pumping the third pretreated seawater into the heater, a heat exchanger for preheating the third pretreated seawater, so that the preheated third pretreated seawater and the forced circulating liquid
  • a transfer pump for pumping the third pretreated seawater into the heater
  • a heat exchanger for preheating the third pretreated seawater, so that the preheated third pretreated seawater and the forced circulating liquid
  • a mixed circulation pipeline a forced circulation pump for splitting the mixed third pretreated seawater (ie, circulating liquid)
  • a plurality of heat exchange tubes that can accommodate and heat the split circulating liquid.
  • the separation chamber is used for concentrating the circulating liquid heated by the heat exchange tube.
  • the pressure in the separation chamber is lower than the heat exchange tube, so the circulating liquid enters the separation chamber for flash evaporation to complete the concentration.
  • flash evaporation water, concentrate and high temperature steam are produced.
  • the concentrate cooler is used to cool the concentrate to room temperature.
  • the third pretreated seawater is transported to the heat exchanger by the transfer pump.
  • the high temperature water vapor is compressed by the compressor and enters the heating chamber, and in the heat exchanger, the third pretreated seawater is preheated using the aforementioned high temperature water vapor.
  • This method can recover a large amount of energy in the high-temperature water vapor, so that the temperature of the third pretreated seawater can be raised close to the boiling point temperature.
  • the temperature of the distilled water discharged from the separation chamber can be lowered.
  • the third pre-treated seawater reaches the circulation pipeline after preheating, and is mixed with the forced circulating liquid to form a circulating liquid.
  • the "forced circulating liquid” refers to: after the third pretreated seawater is heated by the heat exchange tube and flashed in the separation chamber, because the concentration of the concentrated liquid left after flashing does not meet the concentration requirements, The concentrate returned to the circulation line.
  • the concentration of the concentrated solution cannot meet the technological requirements, that is, the ion concentration of the concentrated solution is less than the specified ion concentration of the concentrated solution that can be released, then this part of the concentrated solution is used as the Force the circulating liquid to return to the circulating pipeline for circulation until the concentrated liquid is concentrated in the separation chamber and the concentration of the concentrated liquid reaches the technological requirements, and the concentrated liquid is discharged from the system.
  • the circulating liquid is divided into each heat exchange tube through a forced circulating pump.
  • the flow velocity of the liquid in the heat exchange tube can be controlled to be 1.5m/s-3.5m/s, such as 1.5m/s, 2.0m/s, 2.5m/s, 3.0m/s, 3.5m/s, etc. .
  • the heating efficiency can be ensured, and the fouling probability can be reduced, so as not to affect the heat exchange efficiency.
  • the circulating liquid flows from the heat exchange tube at a high speed, the circulating liquid is heated by the heat generated by the condensation of the steam outside the heat exchange tube.
  • the pressure in the tube By controlling the pressure in the tube to be higher than the saturated vapor pressure at this temperature, the circulating liquid will not boil in the heat exchange tube, so that the circulating liquid will not evaporate in the heat exchange tube.
  • the heated circulating liquid flows out from the heater to the low-pressure separation chamber. Due to the sudden drop in the pressure of the separation chamber, the high-temperature circulating liquid flashes here, and the evaporation temperature is between 60°C and 90°C.
  • the seawater is concentrated to obtain a concentrate and distilled water. After the concentration of the concentrated liquid reaches the concentration requirements, it is drawn out from the outlet of the forced circulation pump and enters the concentrated liquid cooler for concentration.
  • the concentration requirement of the concentrated solution may be: the mass percentage concentration of the concentrated solution is 26%-40.7%.
  • the aforementioned concentration requirement is that when the concentration of the concentrated solution reaches 26%-40.7%, the concentrated solution can be discharged from the evaporation system for further processing, and if the above concentration requirement is not met, the cyclic evaporation will continue.
  • the MVR evaporation system uses a lower temperature for evaporation, and the high-temperature water vapor generated after evaporation can be compressed by the compressor and re-entered
  • the heating chamber is used as a heat source to maintain the third pretreated seawater in a boiling state, and the high temperature water vapor itself condenses into water.
  • the waste water vapor in the ordinary atmospheric evaporation is fully utilized, and the thermal efficiency is improved.
  • the concentrate can be tested.
  • the content of heavy metal elements is not higher than 0.5mg/kg; the content of silicon dioxide is not higher than 5mg/kg; the content of multivalent ions is not higher than 1mg/kg.
  • the heavy metal elements may include Hg, Ba, Mn, Ni, Pb, and Sr; the multivalent ions may include Fe2+, Fe3+.
  • step S20 where the equipment used for concentration is a centrifuge, and the centrifuge is used to separate the concentrated solution to obtain solid sodium chloride and centrifugal mother liquor.
  • the solid sodium chloride is shipped out to obtain the product.
  • centrifugation mother liquor remaining after centrifugation may be subjected to step S20 to continue to concentrate.
  • step Sb1 softening step.
  • the concentrated solution obtained in step S20 is softened to remove residual calcium and magnesium ions therein.
  • Step Sb1 can be softened by the following two methods:
  • the concentrated solution obtained in step S20 is detected. According to the content of calcium and magnesium ions in the detected concentrate, an appropriate amount of sodium hydroxide and sodium carbonate are added to generate magnesium hydroxide and calcium carbonate precipitation. Remove calcium and magnesium ions from the concentrate to obtain a softened concentrate.
  • X represents the amount of magnesium ions in the concentrated solution
  • Y represents the amount of sodium hydroxide that needs to be added
  • A represents the amount of calcium ions in the concentrated solution
  • B represents the amount of sodium carbonate that needs to be added. .
  • flocculants PAC and/or PAM can be added, and the content of flocculants can be added according to the amount of sedimentation, or other types of flocculants can be selected. Adding a flocculant can make the smaller particles generated by the softening reaction adsorb to obtain larger particles, which is convenient for sedimentation.
  • the mixed solution was stirred evenly and then settled. Compressed air can be used for stirring, or a stirring motor can be used for stirring or other stirring methods.
  • Method 2 Lime softening method.
  • the concentrated solution obtained in step S20 is detected. According to the amount of calcium and magnesium ions in the detected concentrate, lime and sodium carbonate are added to form magnesium hydroxide and calcium carbonate precipitation, and the calcium and magnesium ions in the concentrate are removed to obtain a softened concentrate.
  • flocculant can be added as described in Method 1, so it will not be repeated here.
  • step Sb1 the first method is adopted, that is, the double-alkali method is used to soften and remove calcium and magnesium ions, which can reduce the amount of sodium carbonate.
  • the concentrated solution after the above reaction needs to be placed in a sedimentation tank for precipitation separation.
  • the precipitation time can be 20min-2h, and the precipitation time can be appropriately adjusted according to the amount of water. For example, when the water volume is small, the sedimentation time can be 20min-30min; when the water volume is large, the settling time can be 1h-2h.
  • the supernatant liquid and the mud at the bottom of the sedimentation tank are obtained.
  • the mud can be separated from mud and water by a mud water separator.
  • the filtrate obtained after being separated by a mud-water separator is filtered together with the supernatant to obtain a softened concentrate.
  • the total amount of Ca and Mg in the concentrate is less than 0.02 mg/L.
  • the dehydrated dry mud can be transported to landfill.
  • the content of heavy metal elements can be made not higher than 0.5mg/kg
  • the content of silica is not higher than 5mg/kg
  • the content of multivalent ions is not higher than 1mg/kg.
  • the total content of calcium and magnesium may not exceed 0.02 mg/kg.
  • Sb2 Electrolysis step.
  • the softened concentrate can be electrolyzed by means of ion membrane electrolysis.
  • ionic membrane electrolysis is performed using an ion electrolysis cell.
  • the softened concentrate is passed into the ion electrolytic cell for electrolysis, and the current density can be set to be 3.4KA/m 2 -4.0KA/m 2 , and the voltage can be set to 2.45V-3.3V.
  • the ion electrolysis reaction formula is as follows:
  • NaCl is electrolyzed into Na + and Cl - , Na + migrates to the cathode chamber through a selective cation membrane under the action of electric charge, and the remaining Cl - generates chlorine gas under the action of anode electrolysis.
  • the obtained chlorine can be used to obtain hydrogen chloride in subsequent reactions.
  • the H 2 O in the cathode chamber is ionized into H + combined with OH - , OH - and Na + to generate sodium hydroxide, and H + generates hydrogen, which can be used as hydrogen fuel.
  • the concentration of the generated sodium hydroxide solution is about 30%
  • the sodium hydroxide solution is discharged from the ion electrolytic cell to obtain a sodium hydroxide solution. Since there are few impurities in the concentrated solution before electrolysis, after electrolysis, a sodium hydroxide solution with less impurities and higher quality can be obtained. The remaining electrolyte in the ion electrolytic cell can be recycled.
  • step S20 after step S20 is completed, only step Sa may be performed to obtain solid sodium chloride. In some embodiments, after step S20 is completed, only step Sb may be performed to obtain a sodium hydroxide solution with a concentration of about 30% and hydrogen gas. In some embodiments, the concentrated solution obtained after step S20 is completed may be subjected to step Sa with a part of the concentrated solution and step Sb with another part of the concentrated solution to obtain solid sodium chloride, sodium hydroxide solution with a concentration of about 30% and hydrogen gas . In the actual production and preparation process, the amount of the concentrated solution participating in the step Sa and the step Sb can be adjusted according to the actual situation.
  • the seawater recovery step is also included:
  • the seawater recovery step The electrolyte solution remaining in the Sb2 step is added to the dechlorination agent, in some embodiments, the electrolyte solution is a sodium chloride solution with a concentration of about 20%-24%.
  • Sodium bisulfite can be used as a chlorine removal agent. To absorb the residual chlorine in the electrolyte.
  • hydrogen chloride can also be introduced in this process, and the recovered sodium chloride solution can be obtained after the reaction, and sulfuric acid can also be generated at the same time to increase the product type.
  • the recovered sodium chloride solution is subjected to step S10 for recycling, optionally, the recovered sodium chloride solution can be subjected to step S13, and the multivalent ions are intercepted by the nanofiltration membrane and then continue to evaporate.
  • step S11 as shown in Figure 3
  • step S12 to reclaiming sodium chloride solution
  • step S13 the recovery of sodium chloride solution is processed through ultrafiltration and nanofiltration processes. Only carrying out the S13 step to recover the sodium chloride solution can reduce the waste of resources.
  • step S30 When carrying out zero discharge of seawater desalination and resource recycling according to the method shown in the present application, in step S30, only step Sa is used to generate solid sodium chloride, the quality of the sodium chloride is about 30kg, and the quality of fresh water is about 30kg. is 965kg.
  • the mass of seawater treated is 1 ton, of which the concentration of sodium chloride is about 3%, and the proportion of impurity ions is about 0.5%.
  • the obtained sodium chloride solution with a concentration of 30% is about 100 kg.
  • step S30 using only step Sb, about 22.7 kg of 30% sodium hydroxide solution and about 0.14 kg of hydrogen gas were obtained.
  • the quality of the seawater treated is 1 ton
  • the sodium chloride concentration is about 3%
  • the proportion of impurity ions is about 0.5%.
  • the seawater is directly concentrated to obtain fresh water. According to the calculation of 8% of the highest concentration of the concentrated liquid in the current related technology, the discharged unusable concentrated liquid is about 375kg.
  • the heavy metal ions, silica and multivalent ions in the seawater are separated to obtain relatively clean seawater.
  • the pretreated seawater is then subjected to a seawater concentration step.
  • a seawater concentration step fresh water is obtained, and a concentrated solution of sodium chloride solution with a concentration of about 30% can be obtained, and the concentrated solution has less impurities. It is easier to use in subsequent use.
  • sodium chloride solution is required, this part of the concentrate can be used directly. If solid sodium chloride is desired, this part of the sodium chloride solution can be evaporated to obtain solid sodium chloride.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Metallurgy (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The present application relates to a zero-discharge and resource recycling process for seawater desalination. The process comprises the following steps: a seawater pretreatment step, involving: removing impurities in seawater to obtain pretreated seawater; a seawater concentration step, involving: concentrating the pretreated seawater obtained from the seawater pretreatment step to obtain a concentrated solution, in which the content of heavy metal elements is not higher than 0.5 mg/kg, the content of silicon dioxide is not higher than 5 mg/kg, and the content of multivalent ions is not higher than 1 mg/kg; and a product preparation step, comprising at least one of the following steps: a salt making step, involving: concentrating and separating the concentrated solution to obtain solid sodium chloride, and an alkali and hydrogen preparation step, involving: softening the concentrated solution, then carrying out electrolysis to obtain a sodium hydroxide solution, hydrogen and chlorine. The method can achieve zero discharge of seawater by utilizing the concentrated solution, and sodium chloride, sodium hydroxide, hydrogen, and chlorine can be directly prepared from seawater.

Description

海水淡化零排放及资源回收利用工艺Seawater desalination zero discharge and resource recycling process 技术领域technical field
本申请涉及海水利用技术领域,特别是涉及海水淡化零排放及资源回收利用工艺。The present application relates to the technical field of seawater utilization, in particular to zero-discharge seawater desalination and resource recovery and utilization processes.
背景技术Background technique
海水是一种非常复杂的多组分水溶液,海水中蕴含着丰富的资源,且海水的存量非常的巨大,占全球水储量的96.5%。对于海水的利用意义重大。Seawater is a very complex multi-component aqueous solution. Seawater contains abundant resources, and the stock of seawater is very huge, accounting for 96.5% of the global water reserve. It is of great significance for the utilization of seawater.
随着科学技术的发展,人们对海水的利用技术不断提高。在传统技术中,人们在对海水进行利用时,先通过膜技术,将海水淡化取淡水,而剩余的浓缩液,会重新排放至海水中,无法实现浓缩液零排放。此外,若回收这部分浓缩液以制备固体氯化钠,则需要加入大量的不同种类的药剂以去除浓缩液中的多种杂质离子。With the development of science and technology, people's use of seawater technology has been continuously improved. In traditional technology, when people use seawater, they first use membrane technology to desalinate seawater to obtain fresh water, and the remaining concentrated liquid will be re-discharged into seawater, which cannot achieve zero discharge of concentrated liquid. In addition, if this part of the concentrated solution is recovered to prepare solid sodium chloride, a large amount of different kinds of medicaments need to be added to remove various impurity ions in the concentrated solution.
然而上述方法不易将浓缩液中的杂质去除干净,且使用药剂种类较多。上述海水利用方法进行制碱的生产工艺较为繁琐,且成本较高,无法对海水进行较好的资源回收利用。However, the above method is not easy to remove impurities in the concentrated solution, and there are many types of chemicals used. The production process of the above-mentioned seawater utilization method for making alkali is relatively complicated, and the cost is relatively high, and it is impossible to perform better resource recovery and utilization of seawater.
发明内容SUMMARY OF THE INVENTION
根据本申请的各种实施例,提供一种海水淡化零排放及资源回收利用工艺,包括以下步骤:According to various embodiments of the present application, a seawater desalination zero-discharge and resource recycling process is provided, comprising the following steps:
海水预处理步骤,去除海水中杂质,获得预处理海水;The seawater pretreatment step removes impurities in seawater to obtain pretreated seawater;
海水浓缩步骤,将所述海水预处理步骤获得的预处理海水进行浓缩,获得浓缩液;所述浓缩液中:各重金属元素含量不高于0.5mg/kg;二氧化硅含量不高于5mg/kg;各多价离子含量不高于1mg/kg;In the seawater concentration step, the pretreated seawater obtained in the seawater pretreatment step is concentrated to obtain a concentrated solution; in the concentrated solution: the content of each heavy metal element is not higher than 0.5 mg/kg; the content of silicon dioxide is not higher than 5 mg/kg kg; the content of each multivalent ion is not higher than 1mg/kg;
产品制备步骤:包括至少一个下述步骤:Product preparation steps: including at least one of the following steps:
制盐步骤:将所述浓缩液浓缩、分离,得到固体氯化钠;Salt-making step: the concentrated solution is concentrated and separated to obtain solid sodium chloride;
制碱与氢气步骤,将所述浓缩液软化,软化后进行电解,电解后得到氢氧化钠溶液、氢气与氯气。In the step of making alkali and hydrogen, the concentrated solution is softened, and after softening, electrolysis is performed, and after electrolysis, sodium hydroxide solution, hydrogen and chlorine gas are obtained.
在其中一个实施例中,所述海水预处理步骤包括以下步骤:In one embodiment, the seawater pretreatment step includes the following steps:
电沉降步骤,将所述预处理海水进行电沉降,过滤后得到第一预处理海水;In the step of electro-precipitation, electro-precipitation is performed on the pretreated seawater, and the first pretreated seawater is obtained after filtering;
超滤步骤,将所述第一预处理海水进行超滤,获得第二预处理海水;Ultrafiltration step, the first pretreated seawater is subjected to ultrafiltration to obtain the second pretreated seawater;
纳滤步骤,将所述第二预处理海水进行纳滤,获得第三预处理海水。In the nanofiltration step, the second pretreated seawater is subjected to nanofiltration to obtain the third pretreated seawater.
在其中一个实施例中,所述电沉降步骤中,设置电流密度范围为40A/m 2-60A/m 2In one embodiment, in the electroprecipitation step, the current density is set in the range of 40A/m 2 -60A/m 2 .
在其中一个实施例中,所述超滤步骤中,超滤膜孔径选用0.005μm-0.1μm。In one embodiment, in the ultrafiltration step, the pore size of the ultrafiltration membrane is selected from 0.005 μm to 0.1 μm.
在其中一个实施例中,所述纳滤步骤中,设置纳滤压力差范围为0.1MPa-0.5MPa。In one embodiment, in the nanofiltration step, the pressure difference of nanofiltration is set in the range of 0.1MPa-0.5MPa.
在其中一个实施例中,所述海水浓缩步骤中,选用蒸发浓缩,浓缩后所述浓缩液质量百 分浓度范围为26%-40.7%。In one embodiment, in the seawater concentration step, evaporative concentration is selected, and the mass percentage concentration range of the concentrated solution after concentration is 26%-40.7%.
在其中一个实施例中,所述海水浓缩步骤中,采用MED蒸发系统、MVR蒸发系统或MED-TC蒸发系统中的至少一种蒸发系统进行蒸发浓缩。In one embodiment, in the seawater concentration step, at least one of the MED evaporation system, the MVR evaporation system or the MED-TC evaporation system is used for evaporation and concentration.
在其中一个实施例中,所述制碱与氢气步骤中,采用双碱法进行软化处理。In one embodiment, in the step of making alkali and hydrogen, a double alkali method is used to perform softening treatment.
在其中一个实施例中,所述制碱与氢气步骤中,在电解过程中,设置电流密度为3.4KA/m 2-4.0KA/m 2,电压为2.45V-3.3V。 In one embodiment, in the step of producing alkali and hydrogen, during the electrolysis process, the current density is set to be 3.4KA/m 2 -4.0KA/m 2 and the voltage is 2.45V-3.3V.
在其中一个实施例中,还包括海水回收步骤:In one of the embodiments, the seawater recovery step is also included:
将所述制碱与氢气步骤中剩余的电解液加入除氯剂,以得到回收氯化钠溶液;将所述回收氯化钠溶液通入所述海水预处理步骤进行利用。The remaining electrolyte in the alkali production and hydrogen step is added to a dechlorination agent to obtain a recovered sodium chloride solution; the recovered sodium chloride solution is passed into the seawater pretreatment step for utilization.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will become apparent from the description, drawings and claims.
附图说明Description of drawings
为了更好地描述和说明这里公开的那些申请的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的申请、目前描述的实施例和/或示例以及目前理解的那些申请的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate the embodiments and/or examples of those applications disclosed herein, reference may be made to one or more of the accompanying drawings. The additional details or examples used to describe the drawings should not be considered to limit the scope of any of the disclosed applications, the presently described embodiments and/or examples, and the best mode of those applications presently understood.
图1为本申请的一实施例提供的一种海水淡化零排放及资源回收利用工艺的流程图;1 is a flowchart of a zero-discharge and resource recycling process for seawater desalination provided by an embodiment of the application;
图2为本申请的另一实施例提供的一种海水淡化零排放及资源回收利用工艺的流程图;2 is a flow chart of a zero-discharge and resource recycling process for seawater desalination provided by another embodiment of the application;
图3为本申请的一实施例提供的一种海水淡化零排放及资源回收利用工艺的流程图(回收氯化钠溶液进行步骤S11以利用);Fig. 3 is the flow chart of a kind of seawater desalination zero discharge and resource recovery and utilization process provided by an embodiment of the application (recovering sodium chloride solution and carrying out step S11 to utilize);
图4为本申请的一实施例提供的一种海水淡化零排放及资源回收利用工艺的流程图(回收氯化钠溶液进行步骤S12以利用)。FIG. 4 is a flow chart of a seawater desalination zero-discharge and resource recovery and utilization process provided by an embodiment of the application (recovering the sodium chloride solution and performing step S12 for utilization).
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present application more clearly understood, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations on this application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械 连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参见图1,图1为本申请的一实施例提供的一种海水淡化零排放及资源回收利用工艺的流程图。本申请一实施例提供了一种海水淡化零排放及资源回收利用工艺,包括以下步骤:Referring to FIG. 1 , FIG. 1 is a flowchart of a zero-discharge and resource recovery and utilization process for seawater desalination according to an embodiment of the present application. An embodiment of the present application provides a seawater desalination zero-emission and resource recycling process, comprising the following steps:
S10、海水预处理步骤。去除海水中杂质。S10, the seawater pretreatment step. Remove impurities from seawater.
具体的,在一些实施例中,步骤S10可以包括以下步骤:Specifically, in some embodiments, step S10 may include the following steps:
S11、电沉降步骤。将海水通过电沉降装置,使得海水中的铁盐以及铝盐共沉析出。电沉降后进行沉淀分离,分离后获得第一预处理海水。S11, the step of electroprecipitation. Pass the seawater through the electric sedimentation device, so that the iron salts and aluminum salts in the seawater are co-precipitated. Precipitation separation is carried out after electric sedimentation, and the first pretreated seawater is obtained after separation.
在步骤S11中,设置电沉降装置的相邻电极板之间的距离为1cm-5cm,比如1cm、2cm、3cm、4cm、5cm等。将海水通过上述电极板之间的间隙。与此同时,电极板均通入脉冲电流。控制电流密度在40A/m 2-60A/m 2范围内,比如电流密度为40A/m 2、45A/m 2、50A/m 2、55A/m 2、60A/m 2等。这里需要注意的是:当电流密度小于40A/m 2,杂质去除的效率较低。当电流密度大于40A/m 2,电极板容易钝化,降低杂质去除率。此外,在电沉降装置中,电极板可以选用石墨,钛,铁铝合金或不锈钢材料制成的电极板,但不仅仅局限于上述材质制得的电极板。 In step S11, the distance between adjacent electrode plates of the electroprecipitation device is set to be 1 cm-5 cm, such as 1 cm, 2 cm, 3 cm, 4 cm, 5 cm, and the like. Pass seawater through the gap between the above electrode plates. At the same time, the electrode plates are all supplied with pulse current. The current density is controlled within the range of 40A/m 2 -60A/m 2 , for example, the current density is 40A/m 2 , 45A/m 2 , 50A/m 2 , 55A/m 2 , 60A/m 2 and the like. It should be noted here that when the current density is less than 40A/m 2 , the impurity removal efficiency is low. When the current density is greater than 40A/m 2 , the electrode plate is easily passivated, reducing the impurity removal rate. In addition, in the electroprecipitation device, the electrode plate can be made of graphite, titanium, iron-aluminum alloy or stainless steel material, but it is not limited to the electrode plate made of the above materials.
海水中的铁盐以及铝盐在电流的作用下,氧化还原反应生成沉淀物附着在电极板上。当脉冲电流的电流方向改变后,沉淀物脱离电极板,以便于分离。Under the action of electric current, iron salts and aluminum salts in seawater undergo redox reactions to form precipitates that adhere to the electrode plates. When the current direction of the pulse current is changed, the precipitate is separated from the electrode plate for easy separation.
当电沉降处理完成后,使用过滤器对海水中产生的沉淀进行过滤,以使沉淀与海水分离,进而得到第一预处理海水。在一些实施例中,过滤器可选用保安过滤器。保安过滤器的过滤精度可以为1μm,也可以采用同样或近似过滤精度的其他过滤器。After the electroprecipitation treatment is completed, a filter is used to filter the sediment produced in the seawater, so as to separate the sediment from the seawater, thereby obtaining the first pretreated seawater. In some embodiments, the filter may be a security filter. The filtration precision of the security filter can be 1μm, and other filters with the same or similar filtration precision can also be used.
S12、超滤步骤。对前述第一预处理海水进行超滤处理,以去除第一预处理海水中的细小沉淀,获得第二预处理海水。S12, ultrafiltration step. Ultrafiltration is performed on the first pretreated seawater to remove fine precipitation in the first pretreated seawater to obtain the second pretreated seawater.
在一些实施例中,可以选用型号为SFP-2860、SFP-2880及IP-77的超滤膜分离设备进行超滤,但不仅仅局限于上述型号的超滤膜分离设备。其中,超滤膜分离设备中的超滤膜的孔径可以选用0.005μm-0.1μm之间,比如选用0.005μm、0.01μm、0.02μm、0.03μm、0.04μm、0.05μm、0.08μm、0.1μm等,本实施例中为0.03μm。将第一预处理海水通过超滤膜分离设备,以去除第一预处理海水中的细小沉淀。超滤完成后,超滤膜的有效回收率为90%-95%。In some embodiments, ultrafiltration membrane separation equipment with models of SFP-2860, SFP-2880 and IP-77 can be selected for ultrafiltration, but it is not limited to the ultrafiltration membrane separation equipment of the above models. Among them, the pore size of the ultrafiltration membrane in the ultrafiltration membrane separation equipment can be selected between 0.005μm-0.1μm, such as 0.005μm, 0.01μm, 0.02μm, 0.03μm, 0.04μm, 0.05μm, 0.08μm, 0.1μm, etc. , 0.03 μm in this embodiment. The first pretreated seawater is passed through an ultrafiltration membrane separation device to remove fine precipitates in the first pretreated seawater. After the ultrafiltration is completed, the effective recovery rate of the ultrafiltration membrane is 90%-95%.
S13、纳滤步骤。将前述第二预处理海水进行纳滤处理,以去除第二预处理海水中的溶解性盐与分子量约为200-400的有机物等,获得第三预处理海水。S13, the nanofiltration step. The second pretreated seawater is subjected to nanofiltration treatment to remove dissolved salts and organic matter with a molecular weight of about 200-400 in the second pretreated seawater to obtain the third pretreated seawater.
在步骤S13中,可以选用纳滤机的型号为NF-90、NF-270、NF-400、XC-N等型号,但不仅仅局限于上述型号,具体可视不同区域海水水质和膜的级数设计而定,例如,含盐度较高的海水,比如含盐度约为50000mg/L,为了降低系统能耗,提高膜系统的使用寿命,其回收率设计的就相对降低。又例如含盐度较低的海水,比如含盐度约为28000mg/L,其回收率设计的就相对较高。纳滤时,纳滤膜两端之间的压力差范围可以为0.1MPa-0.5MPa,比如可以选用0.1MPa、0.15MPa、0.2MPa、0.25MPa、0.3MPa、0.35MPa、0.4MPa、0.45MPa、0.5MPa等,本实施例中,选用0.25Mpa。In step S13, the models of nanofiltration machines that can be selected are NF-90, NF-270, NF-400, XC-N, etc., but not limited to the above-mentioned models, depending on the quality of seawater in different regions and the grade of membrane It depends on the number of designs. For example, for seawater with high salinity, for example, the salinity is about 50,000 mg/L, in order to reduce the energy consumption of the system and improve the service life of the membrane system, the recovery rate is designed to be relatively low. Another example is seawater with low salinity, for example, the salinity is about 28,000 mg/L, and its recovery rate is designed to be relatively high. During nanofiltration, the pressure difference between the two ends of the nanofiltration membrane can range from 0.1MPa to 0.5MPa. 0.5MPa, etc. In this embodiment, 0.25Mpa is selected.
在纳滤完成后,对溶解性盐的截留能力为20%-98%。对单价阴离子盐溶液的脱除率低于高价阴离子盐溶液。在一些实施例中:氯化钠及氯化钙的脱除率为20%-80%,而硫酸镁及硫酸钠的脱除率为90%-98%。截留有机物的分子量大约为200-400。After the completion of nanofiltration, the retention capacity of soluble salts is 20%-98%. The removal rate of monovalent anion salt solution is lower than that of high-valent anion salt solution. In some embodiments, the removal rate of sodium chloride and calcium chloride is 20%-80%, and the removal rate of magnesium sulfate and sodium sulfate is 90%-98%. The molecular weight of the retained organics is approximately 200-400.
这里需要说明的是:在步骤S12中,超滤过程可以重复进行,也就是说超滤过程的次数可以为一次及以上。在步骤S13中,纳滤过程也可以重复进行,也就是说纳滤过程的次数可以为一次及以上。It should be noted here that: in step S12, the ultrafiltration process can be repeated, that is, the number of ultrafiltration processes can be one or more. In step S13, the nanofiltration process can also be repeated, that is to say, the number of nanofiltration processes can be one or more.
经过上述电沉降步骤-超滤步骤-纳滤步骤,以对海水进行预处理。所获得的预处理海水,即第三预处理海水,其中的杂质离子较少。The seawater is pretreated through the above-mentioned electro-sedimentation step-ultrafiltration step-nanofiltration step. The obtained pretreated seawater, that is, the third pretreated seawater, contains less impurity ions.
S20、海水浓缩步骤。对第三预处理海水进行浓缩,获得浓缩液。S20, the seawater concentration step. The third pretreated seawater is concentrated to obtain a concentrated solution.
在一些实施例中,浓缩选用蒸发浓缩的方式。在蒸发过程中,可以采用下述至少一种蒸发系统,比如采用MED蒸发系统、MVR蒸发系统或MED-TC蒸发系统。也可以将不同系统组合,比如采用MED蒸发浓缩系统与MVR蒸发结晶系统结合进行蒸发。In some embodiments, the concentration is evaporative concentration. In the evaporation process, at least one of the following evaporation systems can be used, such as MED evaporation system, MVR evaporation system or MED-TC evaporation system. It is also possible to combine different systems, such as using MED evaporation and concentration system combined with MVR evaporation and crystallization system for evaporation.
在一些实施例中,采用MVR蒸发系统,以该实施例为例进行阐述步骤S20。In some embodiments, an MVR evaporation system is used, and step S20 is described by taking this embodiment as an example.
MVR蒸发系统可以包括加热室、分离室与浓缩液冷却器。The MVR evaporation system may include a heating chamber, a separation chamber and a concentrate cooler.
其中,加热室包括用于将第三预处理海水抽入至加热器的输送泵、对第三预处理海水进行预热的换热器、使得预热后的第三预处理海水与强制循环液混合的循环管道、将混合后的第三预处理海水(即循环液)进行分流的强制循环泵,以及多个可以容纳并加热分流后的循环液的换热管。Wherein, the heating chamber includes a transfer pump for pumping the third pretreated seawater into the heater, a heat exchanger for preheating the third pretreated seawater, so that the preheated third pretreated seawater and the forced circulating liquid A mixed circulation pipeline, a forced circulation pump for splitting the mixed third pretreated seawater (ie, circulating liquid), and a plurality of heat exchange tubes that can accommodate and heat the split circulating liquid.
分离室用于对换热管加热后的循环液浓缩。分离室中压力低于换热管,故循环液进入分离室中进行闪蒸,完成浓缩。闪蒸时,产生水、浓缩液以及高温水蒸气。The separation chamber is used for concentrating the circulating liquid heated by the heat exchange tube. The pressure in the separation chamber is lower than the heat exchange tube, so the circulating liquid enters the separation chamber for flash evaporation to complete the concentration. During flash evaporation, water, concentrate and high temperature steam are produced.
浓缩液冷却器用于将浓缩液冷却至室温。The concentrate cooler is used to cool the concentrate to room temperature.
在对海水进行浓缩的过程中,将第三预处理海水通过输送泵输送至换热器。高温水蒸气通过压缩机进行压缩,进入加热室,且在换热器中,使用前述高温水蒸气对第三预处理海水进行预热。该方式可以大量回收高温水蒸气中的能量,使得第三预处理海水的温度提升接近沸点温度。同时,可以降低排出分离室的蒸馏水温度。In the process of concentrating the seawater, the third pretreated seawater is transported to the heat exchanger by the transfer pump. The high temperature water vapor is compressed by the compressor and enters the heating chamber, and in the heat exchanger, the third pretreated seawater is preheated using the aforementioned high temperature water vapor. This method can recover a large amount of energy in the high-temperature water vapor, so that the temperature of the third pretreated seawater can be raised close to the boiling point temperature. At the same time, the temperature of the distilled water discharged from the separation chamber can be lowered.
第三预处理海水经过预热后到达循环管道,与强制循环液进行混合,形成循环液。这里需要说明的是,“强制循环液”指的是:第三预处理海水经过换热管进行加热并经过分离室闪蒸后,由于闪蒸后留下的浓缩液的浓度未达到浓缩要求、重新回到的循环管道的浓缩液。也就是说,第三预处理海水在分离室浓缩时,若浓缩后的浓缩液浓度无法达到工艺要求,即浓缩液的离子浓度小于规定的可以放出的浓缩液离子浓度,则这部分浓缩液作为强制循环液,重新回到循环管道进行循环,直至浓缩液在分离室浓缩后,浓缩液的浓度达到了工艺要求,浓缩液排出该系统。The third pre-treated seawater reaches the circulation pipeline after preheating, and is mixed with the forced circulating liquid to form a circulating liquid. It should be noted here that the "forced circulating liquid" refers to: after the third pretreated seawater is heated by the heat exchange tube and flashed in the separation chamber, because the concentration of the concentrated liquid left after flashing does not meet the concentration requirements, The concentrate returned to the circulation line. That is to say, when the third pretreated seawater is concentrated in the separation chamber, if the concentration of the concentrated solution cannot meet the technological requirements, that is, the ion concentration of the concentrated solution is less than the specified ion concentration of the concentrated solution that can be released, then this part of the concentrated solution is used as the Force the circulating liquid to return to the circulating pipeline for circulation until the concentrated liquid is concentrated in the separation chamber and the concentration of the concentrated liquid reaches the technological requirements, and the concentrated liquid is discharged from the system.
循环液经过强制循环泵分流至每根换热管内。在一些实施例中可以控制换热管内液体的流速为1.5m/s-3.5m/s,比如1.5m/s、2.0m/s、2.5m/s、3.0m/s、3.5m/s等。当换热管液体流速为上述范围,可以保证加热效率的同时,降低结垢概率,以免影响换热效率。当循环液从换热管内高速流动时,循环液被换热管外部蒸汽冷凝所产生的热量加热升温。通过控制管内压力使其高于该温度下的饱和蒸汽压力,循环液在换热管内不会沸腾,使循环液不在换热管内蒸发。The circulating liquid is divided into each heat exchange tube through a forced circulating pump. In some embodiments, the flow velocity of the liquid in the heat exchange tube can be controlled to be 1.5m/s-3.5m/s, such as 1.5m/s, 2.0m/s, 2.5m/s, 3.0m/s, 3.5m/s, etc. . When the liquid flow rate of the heat exchange tube is in the above range, the heating efficiency can be ensured, and the fouling probability can be reduced, so as not to affect the heat exchange efficiency. When the circulating liquid flows from the heat exchange tube at a high speed, the circulating liquid is heated by the heat generated by the condensation of the steam outside the heat exchange tube. By controlling the pressure in the tube to be higher than the saturated vapor pressure at this temperature, the circulating liquid will not boil in the heat exchange tube, so that the circulating liquid will not evaporate in the heat exchange tube.
加热后的循环液从加热器流出到低压的分离室中,由于分离室压力骤然降低,高温循环液在此发生闪蒸,蒸发温度在60℃-90℃。海水浓缩,获得浓缩液与蒸馏水。浓缩液的浓度达到浓缩要求后,由强制循环泵出口抽出并进入浓缩液冷却器进行浓缩。The heated circulating liquid flows out from the heater to the low-pressure separation chamber. Due to the sudden drop in the pressure of the separation chamber, the high-temperature circulating liquid flashes here, and the evaporation temperature is between 60°C and 90°C. The seawater is concentrated to obtain a concentrate and distilled water. After the concentration of the concentrated liquid reaches the concentration requirements, it is drawn out from the outlet of the forced circulation pump and enters the concentrated liquid cooler for concentration.
这里需要说明的是,浓缩液的浓缩要求可以为:浓缩液的质量百分浓度为26%-40.7%。前述浓缩要求即为浓缩液浓度达到26%-40.7%时,浓缩液可以排出蒸发系统以进行下一步加工,若未达到上述浓缩要求,则继续循环蒸发。It should be noted here that the concentration requirement of the concentrated solution may be: the mass percentage concentration of the concentrated solution is 26%-40.7%. The aforementioned concentration requirement is that when the concentration of the concentrated solution reaches 26%-40.7%, the concentrated solution can be discharged from the evaporation system for further processing, and if the above concentration requirement is not met, the cyclic evaporation will continue.
MVR蒸发系统相比于普通的常压蒸发(蒸发温度为95℃-100℃)来说,其蒸发所使用的温度较低,且蒸发后产生的高温水蒸汽可以经过压缩机进行压缩,重新进入加热室,并作为 热源将第三预处理海水维持在沸腾状态,高温水蒸汽本身则冷凝成水。使得普通的常压蒸发中的废弃的水蒸汽得到了充分的利用,提高了热效率。Compared with ordinary atmospheric evaporation (evaporation temperature is 95℃-100℃), the MVR evaporation system uses a lower temperature for evaporation, and the high-temperature water vapor generated after evaporation can be compressed by the compressor and re-entered The heating chamber is used as a heat source to maintain the third pretreated seawater in a boiling state, and the high temperature water vapor itself condenses into water. The waste water vapor in the ordinary atmospheric evaporation is fully utilized, and the thermal efficiency is improved.
浓缩后,可对浓缩液进行检测,在检测结果中,重金属元素含量不高于0.5mg/kg;二氧化硅含量不高于5mg/kg;多价离子含量不高于1mg/kg。其中重金属元素可以包括Hg、Ba、Mn、Ni、Pb、Sr;多价离子可以包括Fe2+、Fe3+。After concentration, the concentrate can be tested. In the test results, the content of heavy metal elements is not higher than 0.5mg/kg; the content of silicon dioxide is not higher than 5mg/kg; the content of multivalent ions is not higher than 1mg/kg. The heavy metal elements may include Hg, Ba, Mn, Ni, Pb, and Sr; the multivalent ions may include Fe2+, Fe3+.
S30、产品制备步骤。包括至少一个下述步骤:S30, the product preparation step. Include at least one of the following steps:
Sa、制盐步骤。将步骤S20中获得的浓缩液,进行继续浓缩,此处浓缩采用的设备为离心机,使用离心机分离浓缩液,获得固体氯化钠与离心母液。将固体氯化钠外运,得到产品。Sa, salt making step. Continue to concentrate the concentrated solution obtained in step S20, where the equipment used for concentration is a centrifuge, and the centrifuge is used to separate the concentrated solution to obtain solid sodium chloride and centrifugal mother liquor. The solid sodium chloride is shipped out to obtain the product.
这里需要说明的是,离心后剩余的离心母液可以进行步骤S20,继续浓缩。It should be noted here that the centrifugation mother liquor remaining after centrifugation may be subjected to step S20 to continue to concentrate.
Sb、制碱与制氢气步骤:Sb, alkali production and hydrogen production steps:
Sb1:软化步骤。将步骤S20中获得的浓缩液,进行软化,以去除其中残留的钙、镁离子。Sb1: softening step. The concentrated solution obtained in step S20 is softened to remove residual calcium and magnesium ions therein.
步骤Sb1可通过以下两种方法进行软化:Step Sb1 can be softened by the following two methods:
方法一:双碱法软化。Method 1: Double alkali softening.
对步骤S20得到的浓缩液进行检测。根据检测浓缩液中钙、镁离子的含量,加入适量的氢氧化钠与碳酸钠,以生成氢氧化镁与碳酸钙沉淀。去除浓缩液中的钙、镁离子,以获得软化后的浓缩液。优选的,可以根据X Mg 2+:Y NaOH=3:10,A Ca  2+:B Na 2CO 3=20:53的比例进行投料。其中,X表示浓缩液中镁离子的物质的量,Y表示需要加入的氢氧化钠的物质的量,A表示浓缩液中钙离子的物质的量,B表示需要加入的碳酸钠的物质的量。同时可以投入絮凝剂PAC和/或PAM,絮凝剂的含量可根据沉淀生成量进行添加,也可以选用其他种类絮凝剂。投入絮凝剂可以使软化反应生成的较小的颗粒吸附获得较大颗粒,便于沉降。将混合溶液搅拌均匀后进行沉降。搅拌时可以选用压缩空气搅拌也可以选用搅拌电机进行搅拌或其他搅拌方式。 The concentrated solution obtained in step S20 is detected. According to the content of calcium and magnesium ions in the detected concentrate, an appropriate amount of sodium hydroxide and sodium carbonate are added to generate magnesium hydroxide and calcium carbonate precipitation. Remove calcium and magnesium ions from the concentrate to obtain a softened concentrate. Preferably, feeding can be performed according to the ratio of X Mg 2+ : Y NaOH=3:10, A Ca 2+ : B Na 2 CO 3 =20:53. Wherein, X represents the amount of magnesium ions in the concentrated solution, Y represents the amount of sodium hydroxide that needs to be added, A represents the amount of calcium ions in the concentrated solution, and B represents the amount of sodium carbonate that needs to be added. . At the same time, flocculants PAC and/or PAM can be added, and the content of flocculants can be added according to the amount of sedimentation, or other types of flocculants can be selected. Adding a flocculant can make the smaller particles generated by the softening reaction adsorb to obtain larger particles, which is convenient for sedimentation. The mixed solution was stirred evenly and then settled. Compressed air can be used for stirring, or a stirring motor can be used for stirring or other stirring methods.
方法二:石灰软化法。Method 2: Lime softening method.
对步骤S20得到的浓缩液进行检测。根据检测浓缩液中钙、镁离子的量,加入石灰与碳酸钠,以生成氢氧化镁与碳酸钙沉淀,去除浓缩液中的钙、镁离子,以获得软化后的浓缩液。可选地,可以根据Mg 2+:Ca(OH) 2=12:37;Ca 2+:Na 2CO 3=20:53的比例进行投料。同样的,可以如方法一中所述,投入絮凝剂,故不在此做赘述。 The concentrated solution obtained in step S20 is detected. According to the amount of calcium and magnesium ions in the detected concentrate, lime and sodium carbonate are added to form magnesium hydroxide and calcium carbonate precipitation, and the calcium and magnesium ions in the concentrate are removed to obtain a softened concentrate. Optionally, feeding can be performed according to the ratio of Mg 2+ :Ca(OH) 2 =12:37; Ca 2+ :Na 2 CO 3 =20:53. Similarly, flocculant can be added as described in Method 1, so it will not be repeated here.
本实施例中,在步骤Sb1中,采用方法一,即选用双碱法软化去除钙镁离子,可以减少碳酸钠的用量。In this embodiment, in step Sb1, the first method is adopted, that is, the double-alkali method is used to soften and remove calcium and magnesium ions, which can reduce the amount of sodium carbonate.
在上述两种方法中,反应完成后,均需将上述反应后的浓缩液置于沉淀池中进行沉淀分离。沉淀时间可以为20min-2h,沉淀时间根据水量大小进行适当调节。比如水量较小的情况下,沉淀时间可以为20min-30min;当水量较大的情况下,沉降时间可以为1h-2h。In the above two methods, after the reaction is completed, the concentrated solution after the above reaction needs to be placed in a sedimentation tank for precipitation separation. The precipitation time can be 20min-2h, and the precipitation time can be appropriately adjusted according to the amount of water. For example, when the water volume is small, the sedimentation time can be 20min-30min; when the water volume is large, the settling time can be 1h-2h.
沉淀后,获得上层清液与沉淀池底部的泥浆。泥浆可以通过泥水分离机进行泥水分离。经过泥水分离机分离获得的滤液,与上层清液一并过滤,获得软化后的浓缩液,经检测,浓缩液中Ca与Mg的总量小于0.02mg/L。而脱水后的干泥可以进行外运填埋。After sedimentation, the supernatant liquid and the mud at the bottom of the sedimentation tank are obtained. The mud can be separated from mud and water by a mud water separator. The filtrate obtained after being separated by a mud-water separator is filtered together with the supernatant to obtain a softened concentrate. After testing, the total amount of Ca and Mg in the concentrate is less than 0.02 mg/L. The dehydrated dry mud can be transported to landfill.
软化后浓缩液中杂质含量符合表1中所示标准:The content of impurities in the concentrate after softening meets the standards shown in Table 1:
表1Table 1
Figure PCTCN2021131417-appb-000001
Figure PCTCN2021131417-appb-000001
Figure PCTCN2021131417-appb-000002
Figure PCTCN2021131417-appb-000002
从表1可以看出,采用本申请所示的海水淡化零排放及资源回收利用方法,在前端处理过程中,即完成步骤S10与S20后,可以使得重金属元素含量不高于0.5mg/kg,二氧化硅含量不高于5mg/kg,多价离子含量不高于1mg/kg。而且在软化过程后,可以使得钙与镁的总含量不超过0.02mg/kg。As can be seen from Table 1, using the seawater desalination zero discharge and resource recycling method shown in this application, in the front-end processing process, that is, after completing steps S10 and S20, the content of heavy metal elements can be made not higher than 0.5mg/kg, The content of silica is not higher than 5mg/kg, and the content of multivalent ions is not higher than 1mg/kg. And after the softening process, the total content of calcium and magnesium may not exceed 0.02 mg/kg.
Sb2:电解步骤。可以采用离子膜电解的方式,对软化后的浓缩液进行电解。Sb2: Electrolysis step. The softened concentrate can be electrolyzed by means of ion membrane electrolysis.
在一些实施例中,采用离子电解槽进行离子膜电解。将软化后的浓缩液通入离子电解槽进行电解,可以设置电流密度为3.4KA/m 2-4.0KA/m 2,电压为2.45V-3.3V。离子电解反应式如下: In some embodiments, ionic membrane electrolysis is performed using an ion electrolysis cell. The softened concentrate is passed into the ion electrolytic cell for electrolysis, and the current density can be set to be 3.4KA/m 2 -4.0KA/m 2 , and the voltage can be set to 2.45V-3.3V. The ion electrolysis reaction formula is as follows:
NaCl+H 2O=NaOH+Cl 2+H 2 NaCl+H 2 O=NaOH+Cl 2 +H 2
在离子电解槽阳极处,NaCl电解为Na +与Cl -,Na +在电荷作用下,通过具有选择性的阳离子膜迁移到阴极室,留下的Cl -在阳极电解作用下生成氯气。而获得的氯气可以在后续反应得到氯化氢。阴极室的H 2O电离成H +与OH -,OH -和Na +结合生成氢氧化钠,H +生成氢气,氢气可以作为氢燃料。 At the anode of the ion electrolytic cell, NaCl is electrolyzed into Na + and Cl - , Na + migrates to the cathode chamber through a selective cation membrane under the action of electric charge, and the remaining Cl - generates chlorine gas under the action of anode electrolysis. The obtained chlorine can be used to obtain hydrogen chloride in subsequent reactions. The H 2 O in the cathode chamber is ionized into H + combined with OH - , OH - and Na + to generate sodium hydroxide, and H + generates hydrogen, which can be used as hydrogen fuel.
当生成的氢氧化钠溶液浓度在30%左右时,将氢氧化钠溶液排出离子电解槽,获得氢氧化钠溶液。由于电解前浓缩液中杂质较少,电解后,可以获得杂质较少、品质较高的氢氧化钠溶液。离子电解槽中剩余的电解液,可以进行回收利用。When the concentration of the generated sodium hydroxide solution is about 30%, the sodium hydroxide solution is discharged from the ion electrolytic cell to obtain a sodium hydroxide solution. Since there are few impurities in the concentrated solution before electrolysis, after electrolysis, a sodium hydroxide solution with less impurities and higher quality can be obtained. The remaining electrolyte in the ion electrolytic cell can be recycled.
在一些实施例中,步骤S20完成后可以仅进行步骤Sa,以获得固体氯化钠。在一些实施例中,步骤S20完成后可以仅进行步骤Sb,以获得浓度约为30%的氢氧化钠溶液以及氢气。在一些实施例中,步骤S20完成后获得的浓缩液,可以一部分浓缩液进行步骤Sa,另一部分浓缩液进行步骤Sb,以获得固体氯化钠、浓度约为30%的氢氧化钠溶液以及氢气。实际生产制备过程中,可以根据实际情况进行调整参与步骤Sa与步骤Sb的浓缩液的量。In some embodiments, after step S20 is completed, only step Sa may be performed to obtain solid sodium chloride. In some embodiments, after step S20 is completed, only step Sb may be performed to obtain a sodium hydroxide solution with a concentration of about 30% and hydrogen gas. In some embodiments, the concentrated solution obtained after step S20 is completed may be subjected to step Sa with a part of the concentrated solution and step Sb with another part of the concentrated solution to obtain solid sodium chloride, sodium hydroxide solution with a concentration of about 30% and hydrogen gas . In the actual production and preparation process, the amount of the concentrated solution participating in the step Sa and the step Sb can be adjusted according to the actual situation.
在一些实施例中,还包括海水回收步骤:In some embodiments, the seawater recovery step is also included:
S40、海水回收步骤。将Sb2步骤中剩余的电解液加入除氯剂,在一些实施例中,电解液为浓度约为20%-24%的氯化钠溶液。除氯剂可以选用亚硫酸氢钠。以将电解液中残留的氯气吸收。在一些实施例中,如图2所示,在此过程中也可以通入氯化氢,反应后得到回收氯化钠溶液,也同时可以生成硫酸,以增加产品类型。S40, the seawater recovery step. The electrolyte solution remaining in the Sb2 step is added to the dechlorination agent, in some embodiments, the electrolyte solution is a sodium chloride solution with a concentration of about 20%-24%. Sodium bisulfite can be used as a chlorine removal agent. To absorb the residual chlorine in the electrolyte. In some embodiments, as shown in Figure 2, hydrogen chloride can also be introduced in this process, and the recovered sodium chloride solution can be obtained after the reaction, and sulfuric acid can also be generated at the same time to increase the product type.
将回收氯化钠溶液进行步骤S10以回收利用,可选地,可以将回收氯化钠溶液进行S13步骤,通过纳滤膜拦截多价离子后在继续蒸发。相比于将回收氯化钠溶液进行步骤S11(如图3所示),即通过电沉降、超滤以及纳滤过程对回收氯化钠溶液进行处理;或将回收氯化钠溶液进行步骤S12(如图4所示),即通过超滤以及纳滤过程对回收氯化钠溶液进行处理。将回收氯化钠溶液仅进行S13步骤可以降低资源浪费。The recovered sodium chloride solution is subjected to step S10 for recycling, optionally, the recovered sodium chloride solution can be subjected to step S13, and the multivalent ions are intercepted by the nanofiltration membrane and then continue to evaporate. Compared with carrying out step S11 (as shown in Figure 3) to reclaiming sodium chloride solution, namely processing reclaiming sodium chloride solution through electro-precipitation, ultrafiltration and nanofiltration process; or carrying out step S12 to reclaiming sodium chloride solution (as shown in Figure 4), namely, the recovery of sodium chloride solution is processed through ultrafiltration and nanofiltration processes. Only carrying out the S13 step to recover the sodium chloride solution can reduce the waste of resources.
以某一次海水淡化零排放及资源回收利用过程为例,处理海水的质量为1吨,其中氯化钠浓度约为3%,杂质离子占比约0.5%。在依照本申请所示方法进行海水淡化零排放及资源回收利用时,在步骤S30中,仅采用步骤Sa,以生成固体氯化钠,获得氯化钠的质量约为30kg,获得淡水的质量约为965kg。Taking a certain seawater desalination process with zero discharge and resource recycling as an example, the mass of seawater treated is 1 ton, of which the concentration of sodium chloride is about 3%, and the proportion of impurity ions is about 0.5%. When carrying out zero discharge of seawater desalination and resource recycling according to the method shown in the present application, in step S30, only step Sa is used to generate solid sodium chloride, the quality of the sodium chloride is about 30kg, and the quality of fresh water is about 30kg. is 965kg.
以某一次海水淡化零排放及资源回收利用过程为例,处理海水的质量为1吨,其中氯化钠浓度约为3%,杂质离子占比约0.5%。在依照本申请所示方法进行海水淡化零排放及资源回收利用时,在步骤S30前,获得的浓度为30%的氯化钠溶液约为100kg。在步骤S30中,仅采用步骤Sb,获得约22.7kg的30%氢氧化钠溶液以及约0.14kg的氢气。Taking a certain seawater desalination process with zero discharge and resource recycling as an example, the mass of seawater treated is 1 ton, of which the concentration of sodium chloride is about 3%, and the proportion of impurity ions is about 0.5%. When performing zero discharge of seawater desalination and resource recovery and utilization according to the method shown in this application, before step S30, the obtained sodium chloride solution with a concentration of 30% is about 100 kg. In step S30, using only step Sb, about 22.7 kg of 30% sodium hydroxide solution and about 0.14 kg of hydrogen gas were obtained.
依照相关技术中的方法,以某一次海水淡化零排放及资源回收利用过程为例,处理海水的质量为1吨,其中氯化钠浓度约为3%,杂质离子占比约0.5%。对海水直接进行浓缩以获得淡水,按照目前相关技术中浓缩液的最高浓度8%计算,排出无法利用的浓缩液约为375kg。According to the method in the related art, taking a certain seawater desalination zero discharge and resource recycling process as an example, the quality of the seawater treated is 1 ton, the sodium chloride concentration is about 3%, and the proportion of impurity ions is about 0.5%. The seawater is directly concentrated to obtain fresh water. According to the calculation of 8% of the highest concentration of the concentrated liquid in the current related technology, the discharged unusable concentrated liquid is about 375kg.
从上述三组数据可知,采用本申请所示的海水淡化零排放及资源回收利用方法,可以大大减少海水利用过程中浓缩液的排放,实现浓缩液零排放。此外,所获得的淡水较多。同时可以实现海水直接制盐、碱、氢气以及氯气,以获得较多的资源。It can be seen from the above three sets of data that the use of the seawater desalination zero-discharge and resource recovery and utilization methods shown in this application can greatly reduce the discharge of concentrated liquid in the process of seawater utilization, and achieve zero discharge of concentrated liquid. In addition, more fresh water is obtained. At the same time, it can realize the direct production of salt, alkali, hydrogen and chlorine from seawater, so as to obtain more resources.
上述海水淡化零排放及资源回收利用方法至少具有以下技术效果:The above seawater desalination zero-discharge and resource recovery and utilization methods have at least the following technical effects:
通过海水预处理步骤,将海水中的重金属离子、二氧化硅以及多价离子分离,获得较为洁净的海水。然后对预处理后的海水进行海水浓缩步骤。在海水浓缩步骤中,获得淡水,以及可以获得浓度约为30%的氯化钠溶液浓缩液,此浓缩液中的杂质较少。在进行后续利用时,较易使用。如需要氯化钠溶液,可以直接使用这部分浓缩液。若需要获得固体氯化钠,则可以将这部分氯化钠溶液蒸发,以获得固体氯化钠。而且,在制备固体氯化钠过程中,相比于相关技术,大大减少了化学试剂的添加,降低试剂成本。若需要获得氢氧化钠溶液,可以将这部分浓缩液进行软化后电解,获得氢氧化钠溶液的同时获得氢气与氯气。电解后剩余的低浓度的氯化钠溶液,可以结合氯气进行回收利用。对应的,也可以在一条生产线上实现以海水为原料,直接制备氯化钠溶液、固体氯化钠、氢氧化钠溶液、氢气与氯气。而氢气进一步可以制成氢燃料,氯气进一步可以制得氯化氢。Through the seawater pretreatment step, the heavy metal ions, silica and multivalent ions in the seawater are separated to obtain relatively clean seawater. The pretreated seawater is then subjected to a seawater concentration step. In the seawater concentration step, fresh water is obtained, and a concentrated solution of sodium chloride solution with a concentration of about 30% can be obtained, and the concentrated solution has less impurities. It is easier to use in subsequent use. If sodium chloride solution is required, this part of the concentrate can be used directly. If solid sodium chloride is desired, this part of the sodium chloride solution can be evaporated to obtain solid sodium chloride. Moreover, in the process of preparing solid sodium chloride, compared with the related art, the addition of chemical reagents is greatly reduced, and the cost of reagents is reduced. If it is necessary to obtain sodium hydroxide solution, this part of the concentrated solution can be softened and then electrolyzed to obtain hydrogen and chlorine gas while obtaining sodium hydroxide solution. The residual low-concentration sodium chloride solution after electrolysis can be recycled in combination with chlorine gas. Correspondingly, it is also possible to directly prepare sodium chloride solution, solid sodium chloride, sodium hydroxide solution, hydrogen and chlorine gas by using seawater as raw material in one production line. Hydrogen can further be made into hydrogen fuel, and chlorine can further be made into hydrogen chloride.
采用上述工艺方法,可以在较大程度上实现对海水回收处理浓缩液零排放,且在获得淡水的过程中,制得固体氯化钠、氢氧化钠、氢气以及氯气等物质,对海水的资源回收率较大,且可以直接使用海水在进行制盐、制碱以及制氢,且可以灵活调解制盐、制碱与氢气的量。较大程度上提高海水资源回收利用率。By adopting the above-mentioned process method, zero discharge of concentrated solution of seawater recovery and treatment can be realized to a large extent, and in the process of obtaining fresh water, substances such as solid sodium chloride, sodium hydroxide, hydrogen gas and chlorine gas are prepared, which is very beneficial to the resources of seawater. The recovery rate is large, and seawater can be directly used for salt production, alkali production and hydrogen production, and the amount of salt production, alkali production and hydrogen production can be flexibly adjusted. Improve the utilization rate of seawater resources to a large extent.
此外,本申请中,虽然前期对海水预处理的投入成本可能较多,但是由于其可以同时制得大量的氯化钠、氢氧化钠以及氢气,其净利润较高,技术前景较好。In addition, in this application, although the input cost of seawater pretreatment in the early stage may be high, because it can simultaneously produce a large amount of sodium chloride, sodium hydroxide and hydrogen, its net profit is relatively high, and the technical prospect is good.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are relatively specific and detailed, but should not be construed as a limitation on the scope of the patent application. It should be noted that, for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.

Claims (10)

  1. 一种海水淡化零排放及资源回收利用工艺,其特征在于,包括以下步骤:A seawater desalination zero-discharge and resource recovery and utilization process is characterized in that, comprising the following steps:
    海水预处理步骤,去除海水中杂质,获得预处理海水;The seawater pretreatment step removes impurities in seawater to obtain pretreated seawater;
    海水浓缩步骤,将所述海水预处理步骤获得的预处理海水进行浓缩,获得浓缩液;所述浓缩液中:各重金属元素含量不高于0.5mg/kg;二氧化硅含量不高于5mg/kg;各多价离子含量不高于1mg/kg;In the seawater concentration step, the pretreated seawater obtained in the seawater pretreatment step is concentrated to obtain a concentrated solution; in the concentrated solution: the content of each heavy metal element is not higher than 0.5 mg/kg; the content of silicon dioxide is not higher than 5 mg/kg kg; the content of each multivalent ion is not higher than 1mg/kg;
    产品制备步骤:包括至少一个下述步骤:Product preparation steps: including at least one of the following steps:
    制盐步骤:将所述浓缩液浓缩、分离,得到固体氯化钠;Salt-making step: the concentrated solution is concentrated and separated to obtain solid sodium chloride;
    制碱与氢气步骤,将所述浓缩液软化,软化后进行电解,电解后得到氢氧化钠溶液、氢气与氯气。In the step of making alkali and hydrogen, the concentrated solution is softened, and after softening, electrolysis is performed, and after electrolysis, sodium hydroxide solution, hydrogen and chlorine gas are obtained.
  2. 根据权利要求1所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述海水预处理步骤包括以下步骤:The seawater desalination zero-discharge and resource recycling process according to claim 1, wherein the seawater pretreatment step comprises the following steps:
    电沉降步骤,将所述预处理海水进行电沉降,过滤后得到第一预处理海水;In the step of electro-precipitation, electro-precipitation is performed on the pretreated seawater, and the first pretreated seawater is obtained after filtering;
    超滤步骤,将所述第一预处理海水进行超滤,获得第二预处理海水;Ultrafiltration step, the first pretreated seawater is subjected to ultrafiltration to obtain the second pretreated seawater;
    纳滤步骤,将所述第二预处理海水进行纳滤,获得第三预处理海水。In the nanofiltration step, the second pretreated seawater is subjected to nanofiltration to obtain the third pretreated seawater.
  3. 根据权利要求2所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述电沉降步骤中,设置电流密度范围为40A/m 2-60A/m 2The seawater desalination zero-discharge and resource recovery and utilization process according to claim 2, wherein, in the electric sedimentation step, the current density is set in the range of 40A/m 2 -60A/m 2 .
  4. 根据权利要求2所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述超滤步骤中,超滤膜孔径选用0.005μm-0.1μm。The seawater desalination zero-discharge and resource recycling process according to claim 2, wherein, in the ultrafiltration step, the ultrafiltration membrane pore size is selected from 0.005 μm to 0.1 μm.
  5. 根据权利要求2所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述纳滤步骤中,设置纳滤压力差范围为0.1MPa-0.5MPa。The seawater desalination zero-discharge and resource recycling process according to claim 2, wherein, in the nanofiltration step, the nanofiltration pressure difference is set in the range of 0.1MPa-0.5MPa.
  6. 根据权利要求1所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述海水浓缩步骤中,选用蒸发浓缩,浓缩后所述浓缩液质量百分浓度范围为26%-40.7%。The seawater desalination zero-discharge and resource recovery and utilization process according to claim 1, characterized in that, in the seawater concentration step, evaporative concentration is selected, and the concentration range of the concentrated liquid mass percentage after concentration is 26%-40.7%.
  7. 根据权利要求6所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述海水浓缩步骤中,采用MED蒸发系统、MVR蒸发系统或MED-TC蒸发系统中的至少一种蒸发系统进行蒸发浓缩。The seawater desalination zero-discharge and resource recovery and utilization process according to claim 6, wherein in the seawater concentration step, at least one evaporation system in the MED evaporation system, the MVR evaporation system or the MED-TC evaporation system is used to carry out the process. Concentrated by evaporation.
  8. 根据权利要求1所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述制碱与氢气步骤中,采用双碱法进行软化处理。The seawater desalination zero-emission and resource recovery and utilization process according to claim 1, wherein, in the steps of making soda and hydrogen, a double-alkali method is used for softening treatment.
  9. 根据权利要求1所述的海水淡化零排放及资源回收利用工艺,其特征在于,所述制碱与氢气步骤中,在电解过程中,设置电流密度为3.4K A/m 2-4.0K A/m 2,电压为2.45V-3.3V。 The seawater desalination zero-emission and resource recovery and utilization process according to claim 1, wherein in the step of making soda and hydrogen, in the electrolysis process, the current density is set to be 3.4K A/m 2 -4.0K A/m 2 , the voltage is 2.45V-3.3V.
  10. 根据权利要求1所述的海水淡化零排放及资源回收利用工艺,其特征在于,还包括海水回收步骤:The seawater desalination zero discharge and resource recovery and utilization process according to claim 1, is characterized in that, also comprises seawater recovery step:
    将所述制碱与氢气步骤中剩余的电解液加入除氯剂,以得到回收氯化钠溶液;Adding a chlorine remover to the remaining electrolyte in the alkali-making and hydrogen steps to obtain a reclaimed sodium chloride solution;
    将所述回收氯化钠溶液通入所述海水预处理步骤进行利用。The reclaimed sodium chloride solution is passed into the seawater pretreatment step for utilization.
PCT/CN2021/131417 2021-04-23 2021-11-18 Zero-discharge and resource recycling process for seawater desalination WO2022222452A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110442043.5A CN113105058A (en) 2021-04-23 2021-04-23 Seawater desalination zero-emission and resource recycling process
CN202110442043.5 2021-04-23

Publications (1)

Publication Number Publication Date
WO2022222452A1 true WO2022222452A1 (en) 2022-10-27

Family

ID=76719930

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/131417 WO2022222452A1 (en) 2021-04-23 2021-11-18 Zero-discharge and resource recycling process for seawater desalination

Country Status (2)

Country Link
CN (1) CN113105058A (en)
WO (1) WO2022222452A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113105058A (en) * 2021-04-23 2021-07-13 广东闻扬环境科技有限公司 Seawater desalination zero-emission and resource recycling process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2395946B (en) * 2002-12-05 2006-01-18 Thomas Altmann Method for the production of sodium chloride from seawater
CN105712557A (en) * 2016-02-05 2016-06-29 大唐环境产业集团股份有限公司 Desulfurization waste water zero discharging treatment device and method
CN107698108A (en) * 2017-11-22 2018-02-16 天津海泽惠科技发展有限公司 A kind of hydrazine hydrate utilization of wastewater resource device and its technique
CN111484178A (en) * 2019-01-29 2020-08-04 洁海瑞泉膜技术(天津)有限公司 Comprehensive treatment method for seawater or strong brine
CN113105058A (en) * 2021-04-23 2021-07-13 广东闻扬环境科技有限公司 Seawater desalination zero-emission and resource recycling process

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009095821A (en) * 2007-09-28 2009-05-07 Asahi Kasei Chemicals Corp Method of treating salt water
CN109851137A (en) * 2018-12-26 2019-06-07 国电新能源技术研究院有限公司 A kind of desulfurization wastewater treatment system and method
KR102207458B1 (en) * 2019-03-25 2021-01-26 고려대학교 산학협력단 A fresh water system capable of producing hydrogen gas
CN212532613U (en) * 2020-06-04 2021-02-12 山东清硕环境科技有限公司 Desulfurization waste water zero release processing apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2395946B (en) * 2002-12-05 2006-01-18 Thomas Altmann Method for the production of sodium chloride from seawater
CN105712557A (en) * 2016-02-05 2016-06-29 大唐环境产业集团股份有限公司 Desulfurization waste water zero discharging treatment device and method
CN107698108A (en) * 2017-11-22 2018-02-16 天津海泽惠科技发展有限公司 A kind of hydrazine hydrate utilization of wastewater resource device and its technique
CN111484178A (en) * 2019-01-29 2020-08-04 洁海瑞泉膜技术(天津)有限公司 Comprehensive treatment method for seawater or strong brine
CN113105058A (en) * 2021-04-23 2021-07-13 广东闻扬环境科技有限公司 Seawater desalination zero-emission and resource recycling process

Also Published As

Publication number Publication date
CN113105058A (en) 2021-07-13

Similar Documents

Publication Publication Date Title
CN108558099B (en) High zero release processing system who contains salt waste water
CN109319998B (en) Near-zero emission treatment system and process for ternary precursor material production wastewater
CN108264180B (en) Zero-emission treatment method and system for high-salt-content wastewater
CN107720786A (en) A kind of LITHIUM BATTERY lithium hydroxide preparation method based on UF membrane coupled method
CN107265734B (en) Reverse osmosis concentrated seawater treatment system and method
CN105502782A (en) Technology for recovering water resources and salt from coking wastewater in coal chemical industry
CN107720785A (en) A kind of LITHIUM BATTERY lithium hydroxide preparation method based on UF membrane coupled method
CN103073131A (en) Process for treating amantadine bromination waste water and mineral acid and alkali recycling through bipolar membrane electrodialysis process
US4209369A (en) Process for electrolysis of sodium chloride by use of cation exchange membrane
CN102851684B (en) A kind of perhalogeno water function of mechanical steam recompression method alkali-making process and device
CN111892221A (en) Concentrated brine reprocessing system and process
WO2022222452A1 (en) Zero-discharge and resource recycling process for seawater desalination
CN103663774A (en) Method for treating low-concentration ammonia-containing wastewater by use of membrane separation technology
CN111875153A (en) Method for treating cyclized wastewater generated in epichlorohydrin production process
CN1054234A (en) The manufacture method of alkaline carbonate
CN207259308U (en) Integrated seawater resources utilization system
CN113429053B (en) Silica gel wastewater recycling treatment method
CN111661886A (en) MVR evaporation salt separation system
CN115947500A (en) Treatment and recovery process of sodium sulfate wastewater containing nickel, cobalt and manganese
CN114988438A (en) Lithium carbonate circulation lithium extraction process
CN115676856A (en) Method and system for extracting lithium from salt lake
CN114195233A (en) Deacidification device of pickling spent acid
CN217077262U (en) Zero-emission seawater desalination system
CN208429992U (en) A kind of processing unit of resin regeneration waste water
CN105236658A (en) Method and system for preparing salt from seawater

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21937674

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21937674

Country of ref document: EP

Kind code of ref document: A1