WO2022218166A1 - Axial-flow type flow control valve - Google Patents

Axial-flow type flow control valve Download PDF

Info

Publication number
WO2022218166A1
WO2022218166A1 PCT/CN2022/084702 CN2022084702W WO2022218166A1 WO 2022218166 A1 WO2022218166 A1 WO 2022218166A1 CN 2022084702 W CN2022084702 W CN 2022084702W WO 2022218166 A1 WO2022218166 A1 WO 2022218166A1
Authority
WO
WIPO (PCT)
Prior art keywords
valve
flow control
valve seat
valve body
valve core
Prior art date
Application number
PCT/CN2022/084702
Other languages
French (fr)
Chinese (zh)
Inventor
明笛
Original Assignee
南京亿准纳自动化控制技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110396279.XA external-priority patent/CN113062987A/en
Priority claimed from CN202120749214.4U external-priority patent/CN215861797U/en
Application filed by 南京亿准纳自动化控制技术有限公司 filed Critical 南京亿准纳自动化控制技术有限公司
Publication of WO2022218166A1 publication Critical patent/WO2022218166A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/42Valve seats

Definitions

  • the invention relates to the field of flow control, in particular to an axial flow control valve.
  • the control valve (also known as the regulating valve) is the terminal executive element of the control loop. It plays a very important role in the process control of the process industry, and it is also a long-term technical weakness.
  • the axial flow control valve developed by MMOKVELD as the representative solves the problems of poor maintenance performance, poor reliability and poor durability of traditional angle valves, butterfly valves, spherical valves and sleeve valves.
  • the axial flow control valve is different from the conventional straight-stroke control valve. It changes the overall flow structure of the conventional straight-stroke control valve, and changes the phenomenon that the conventional straight-stroke control valve throttling part is inconsistent with the flow direction of the medium, so that the energy loss of the medium is less. ,
  • the flow capacity is increased by 20% to 50% compared with the conventional straight-stroke control valve. It has the characteristics of low flow resistance coefficient, firmness and durability, low maintenance and high performance. It is widely used in natural gas, crude oil, refined oil and other non-corrosive gases and Adjustment control of liquids. Relevant professional technicians and manufacturers at home and abroad have launched various axial flow control valves, such as US4638832, US2011/0017306A1, WO2019/20153A2, CN210770459U, etc.
  • the existing axial flow control valves generally have the following problems:
  • valve core destroys the rectification effect of the throttling element.
  • the valve core is often placed inside the throttling part, and is connected to a driving device consisting of pneumatic, hydraulic or mechanical racks and pinions.
  • the relative position between the valve seats at the inlet and outlet is used to adjust the flow of the medium.
  • the uncertainty of the valve core position causes the overall shape of the throttle element to be unstable, as well as the uneven transition between the valve core and the throttle element, resulting in flow separation, which increases negative effects such as flow resistance.
  • the drive mechanism of the valve core is often placed in the throttle, which causes the shape of the throttle to be very bulky and heavy, and the hydrodynamic performance is negatively affected.
  • a sufficiently thick connection channel must be set between the throttle and the pipe wall, which further increases the flow resistance and affects the flow state of the medium in the pipe.
  • a "valve cage” coaxial with the valve core is set at the rear of the throttle part and the periphery of the valve core, that is, a number of diversion holes or diversion grooves are opened on the rear wall of the throttle part, and the medium in the pipe flows through the joint. After the flow piece, it flows out from the guide hole or groove that is not covered by the valve core.
  • the medium flow in the pipeline is controlled by controlling the shielding degree of the valve spool to the cage.
  • the design of the cage can reduce noise and vibration to a certain extent, but at the same time, it will increase the flow resistance and increase the pressure loss in the pipeline.
  • the purpose of the present invention is to propose an axial flow control valve to optimize the flow state of the medium in the control valve and reduce the flow resistance.
  • the invention provides an axial flow control valve, comprising: a valve body, a valve core, a valve seat and a driving device;
  • the valve body is tubular, the valve core comprises a head, a middle part and a tail which are connected in sequence, the The valve core is fixed in the valve body, and an annular fluid channel is formed between the valve body;
  • the valve seat is tubular, and is sealingly connected to the inner wall of the valve body, the valve body, the valve core and the valve body
  • the valve seat is coaxially arranged;
  • the driving device is arranged on the outside of the valve body, and is used to drive the valve seat to move along the axial direction of the valve body so as to be connected with or separated from the valve core, so that the The flow control valve is closed or open.
  • the valve core comprises a head, a middle and a tail which are connected in sequence;
  • the valve core is in the shape of a spindle or a droplet, the axial section of the head is arc-shaped or parabolic, and the middle part is a cylinder; or, the axial section of the head is arc-shaped or parabolic
  • the shape of the middle part is a cylinder, and the shape of the tail part is the same as that of the head part.
  • the valve core includes a head, a middle and a tail connected in sequence, the head and the tail are cones, the middle is a cylinder, and the cone angle of the head is greater than or equal to the The taper angle of the tail.
  • valve seat is close to one end of the valve core, and the inner wall of the valve seat is a smooth curved surface;
  • valve seat When the valve seat is in contact with the valve core, the inner wall of the valve seat is tangent to the outer surface of the valve core.
  • annular sealing rings are respectively provided on the outer peripheries of both ends of the valve seat, so as to be sealingly connected with the inner wall of the valve body.
  • the driving device is provided outside the valve body; the outer periphery of the valve seat is provided with a rack, the driving device includes an actuator and a gear, the actuator is used to drive the gear, and the gear connected with the rack.
  • the outer circumference of the valve seat is provided with a thread
  • the driving device includes an actuator and a worm
  • the actuator is used to drive the screw
  • the worm is drive-connected with the thread
  • the driving device is provided outside the valve body; the driving device includes an actuator and a cylinder or a hydraulic cylinder, the actuator is used to drive the piston of the cylinder or the hydraulic cylinder, and the cylinder or The piston rod of the hydraulic cylinder is connected to the outer periphery of the valve seat.
  • the axial flow control valve further includes a plurality of support sheets, the plurality of support sheets are evenly distributed along the circumference of the valve core, one end of the support sheet is connected to the outer circumference of the valve core, and the other end is connected to the outer circumference of the valve core. connected to the inner wall of the valve body.
  • a high-pressure pressure-taking hole and a low-pressure pressure-taking hole are provided on the side wall of the valve body, the high-pressure pressure-taking hole is close to the end of the valve core facing the fluid inlet, and the low-pressure pressure-taking hole is close to the valve the middle of the core;
  • the flow control valve further comprises a differential pressure flowmeter, the high pressure inlet end and the low pressure inlet section of the differential pressure flowmeter are respectively connected with the high pressure taking hole and the low pressure taking hole to measure the flow;
  • the driving device is connected with the differential pressure flowmeter, and drives the valve seat to move along the axial direction of the valve body according to the flow measured by the differential pressure flowmeter, thereby realizing closed-loop control.
  • valve core of the axial flow control valve is fixed, and the valve seat is connected with the driving device. Under the action of the driving device, it is connected or separated from the valve core along the axial movement of the valve body, so that the flow control valve is closed or opened. , which avoids problems such as instability of the overall shape of the throttling member, flow separation, and increased flow resistance caused by the movement of the valve core driven by the drive device in the prior art.
  • the drive device is located outside the valve body, which will not adversely interfere with the flow state of the medium in the pipeline, and is also convenient for daily maintenance and maintenance.
  • the shape of the valve core is optimized to minimize the flow resistance and ensure the rectification effect.
  • the seat shape is optimized to minimize flow resistance and avoid disruption to the overall flow field.
  • valve core and valve seat provides great convenience for directly using the control valve itself for accurate flow measurement.
  • valve core nor the valve seat adopts the valve cage or similar design in the prior art, which will not destroy the linear shape of the axial flow channel in the valve body, thereby avoiding damage to the overall flow field.
  • the support sheet firmly fixes the valve core on the axis of the valve body. In addition, no additional components are installed on the valve core, which can avoid adverse effects on the rectification effect of the valve core.
  • Fig. 1 shows a schematic structural diagram of an axial flow flow control valve according to a first exemplary embodiment of the present invention
  • FIG. 2 shows a schematic diagram of flow characteristics of the axial flow flow control valve according to the first exemplary embodiment of the present invention
  • FIG. 3 shows a schematic structural diagram of an axial flow flow control valve according to a second exemplary embodiment of the present invention
  • FIG. 4 shows a schematic structural diagram of an axial flow flow control valve according to a third exemplary embodiment of the present invention
  • FIG. 5 shows a schematic structural diagram of an axial flow flow control valve according to a fourth exemplary embodiment of the present invention
  • FIG. 6 shows a schematic structural diagram of an axial flow flow control valve according to a fifth exemplary embodiment of the present invention.
  • FIG. 7 shows a schematic structural diagram of an axial flow flow control valve according to a sixth exemplary embodiment of the present invention.
  • FIG. 8 shows a schematic structural diagram of an axial flow flow control valve according to a seventh exemplary embodiment of the present invention.
  • valve body 1 valve body, 2 valve core, 3 support plate, 4 valve seat, 5 seal ring, 6a driving gear, 6b follower gear, 7 actuator, 8 worm, 9 hydraulic cylinder, 9a piston, 9b piston rod, 10 pressure taking Orifice, 11 differential pressure flowmeter.
  • the invention provides an axial flow control valve, comprising: a valve body, a valve core, a valve seat and a driving device; the valve core is fixed in the valve body, and an annular fluid channel is formed between the valve body and the valve body; the valve seat is tubular and sealed Connected to the inner wall of the valve body, the valve body, the valve core and the valve seat are coaxially arranged, and the driving device is used to drive the valve seat to move along the axial direction of the valve body to connect or separate with the valve core, so as to close the flow control valve or open.
  • the axial flow control valve of the present invention drives the valve seat to move through the driving device, so that the valve seat is connected or separated from the valve core, so that the flow control valve is closed or opened.
  • FIG. 1 shows a schematic structural diagram of an axial flow flow control valve according to a first exemplary embodiment of the present invention.
  • the axial flow control valve includes: a valve body 1, a valve core 2, a valve seat 4 and a driving device; the valve core 2 is fixed in the valve body 1, and an annular fluid is formed between the valve body 1 and the valve body 1.
  • the valve seat 4 is tubular and is sealingly connected to the inner wall of the valve body 1.
  • the valve body 1, the valve core 2 and the valve seat 4 are coaxially arranged, and the driving device is used to drive the valve seat 4 to move along the axial direction of the valve body 1. In order to connect or separate with the valve core 2, so as to close or open the flow control valve.
  • the valve seat 4 is driven to move by the driving device, so that the valve seat 4 is connected or separated from the valve core 2, so that the flow control valve is closed or opened. Problems such as instability of the overall shape of the throttling member, flow separation, and increased flow resistance caused by the drive device driving the movement of the valve core 2 in the prior art are avoided.
  • the valve core 2 is in the shape of a spindle or a water droplet, and according to the flow direction of the medium (the direction shown by the arrow in FIG. 1 ), it includes a head, a middle and a tail that are connected in sequence, and the axial section of the head is an arc Shaped or parabolic, with a cylinder in the middle.
  • the shape of the valve core 2 is optimized to minimize the flow resistance and ensure the rectification effect.
  • the medium flows through the valve core 2 almost no flow separation occurs, so that adverse effects such as noise and vibration can be reduced.
  • the medium in the pipeline is liquid, the possibility of flash evaporation, cavitation and cavitation can be reduced.
  • the valve seat 4 is close to one end (tail end) of the valve core 2, and the inner wall of the valve seat 4 is a smooth curved surface.
  • the inner wall of the valve seat 4 is tangent to the outer surface of the valve core 2, thus Close the control valve.
  • the axial section of the inner wall of the valve seat 4 is in the shape of a circular arc. According to design requirements, the axial section of the inner wall of the valve seat 4 may also be other smooth curved surfaces.
  • the shape of the valve seat 4 is optimized to minimize flow resistance and avoid damage to the overall flow field.
  • valve core nor the valve seat of this embodiment adopts the valve cage or similar design in the prior art, which will not destroy the linear shape of the axial flow passage in the valve body, thereby avoiding damage to the overall flow field.
  • valve seat 4 The outer circumferences of both ends of the valve seat 4 are respectively provided with annular sealing rings 5 for sealing connection with the inner wall of the valve body 1 to prevent the medium from leaking from between the valve seat 4 and the inner wall of the valve body 1 .
  • the axial flow control valve of this embodiment further includes a plurality of support sheets 3, which are evenly distributed along the circumference of the valve core 2, one end of the support sheet 3 is connected to the outer circumference of the valve core 2, and the other end is connected to the valve body 1 inner wall.
  • the support sheet 3 firmly fixes the valve core 2 on the axis of the valve body 1 , other than that, no additional components are installed on the valve core 2 , which can avoid adverse effects on the rectification effect of the valve core 2 .
  • the valve body 1 is in the shape of a round tube, and both ends can be connected to the medium pipeline through flanges respectively.
  • a section of pipeline can be used as the valve body 1, the inner diameter of which is the same as that of the controlled medium pipeline.
  • the driving device is provided outside the valve body 1 .
  • the outer circumference of the valve seat 4 is provided with a rack, and the driving device includes an actuator 7 and a gear.
  • the actuator 7 is used to drive the gear, and the gear is connected with the rack, so that the valve seat 4 can be driven to be close to the inner wall of the valve body 1 along the valve body. 1 in order to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the valve body.
  • the gear is driven by the actuator 7 to rotate, and then the valve seat 4 is driven close to the valve core 2 through the rack.
  • the flow area between the valve seat 4 and the valve core 2 is gradually reduced, and the flow rate in the pipeline also gradually decreased.
  • the valve seat 4 moves to a specific position, the inner wall of the valve seat 4 is tangent to the outer surface of the tail of the valve core 2 (as shown by the dotted line in Figure 2), at this time the valve is completely closed and the flow in the pipeline is zero.
  • the actuator 7 drives the gear to rotate, and then drives the valve seat 4 to gradually move away from the valve core 2 through the rack.
  • valve seat 4 receives even force and move smoothly, more than one set of racks and gears can be evenly distributed on the outer circumference of the valve seat 4, one of which is the driving gear 6a, which is connected to the actuator 7; the other gears are The follower gear 6b is not connected to the actuator 7 .
  • the axial flow control valve of the present embodiment has more ideal flow characteristics compared with the existing axial flow control valve, as shown in Figure 2 (data from the prototype test).
  • FIG. 3 shows a schematic structural diagram of an axial flow flow control valve according to a second exemplary embodiment of the present invention.
  • the driving device includes an actuator 7 and a worm 8, the actuator 7 is used to drive the screw 8, and the worm 8 is connected to the thread. drive connection.
  • the worm 8 is driven by the actuator 7, thereby driving the valve seat 4 to move along the axial direction of the valve body 1 against the inner wall of the valve body 1, so as to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the pipeline.
  • more than one group of worms can be evenly distributed on the outer circumference of the valve seat 4.
  • One of the worms is the active worm and is connected to the actuator 7; the other worms are the follower worms. Not connected to actuator 7.
  • FIG. 4 shows a schematic structural diagram of an axial flow flow control valve according to a third exemplary embodiment of the present invention.
  • the driving device includes an actuator 7 and a hydraulic cylinder 9 (or air cylinder), and the actuator 7 is used to drive the piston 9 a of the hydraulic cylinder 9 .
  • the piston rod 9b is connected to the outer periphery of the valve seat 4 .
  • the piston rod 9b is driven by the actuator 7, and then the valve seat 4 is driven to move along the axial direction of the valve body 1 against the inner wall of the valve body 1, so as to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the pipeline. .
  • the piston rod 9b is driven by the actuator 7, and then the valve seat 4 is pushed closer to the valve core 2. At this time, the flow area between the valve seat 4 and the valve core 2 is gradually reduced, and the flow rate in the pipeline is also reduced. gradually decreases.
  • the valve seat 4 moves to a specific position, the inner wall of the valve seat 4 is tangent to the outer surface of the tail of the valve core 2, and the valve is completely closed at this time, and the flow in the pipeline is zero.
  • the actuator 7 drives the piston rod 9b, and then pushes the valve seat 4 away from the valve core 2 gradually. At this time, the flow area between the valve seat 4 and the valve core 2 gradually increases, and the flow rate in the pipeline also gradually increases until it reaches the desired value. flow required.
  • Embodiment 4 shows a schematic structural diagram of an axial flow flow control valve according to a fourth exemplary embodiment of the present invention.
  • the only difference between Embodiment 4 and Embodiment 1 is that the head and tail of the valve core 2 are cones, the middle is a cylinder, and the cone angle of the head is larger than that of the tail.
  • FIG. 6 shows a schematic structural diagram of an axial flow flow control valve according to a fifth exemplary embodiment of the present invention.
  • the only difference between Embodiment 5 and Embodiment 1 is that the axial section of the head of the valve core 2 is arc-shaped or parabolic, the middle is a cylinder, and the tail has the same shape as the head. This structure can be used when bidirectional flow control is required.
  • FIG. 7 shows a schematic structural diagram of an axial flow flow control valve according to a sixth exemplary embodiment of the present invention.
  • the only difference between Embodiment 6 and Embodiment 1 is that the head and tail of the valve core 2 are cones, the middle is a cylinder, and the cone angle of the head is equal to the cone angle of the tail.
  • This structure can be used when bidirectional flow control is required.
  • Embodiment 8 shows a schematic structural diagram of an axial flow flow control valve according to a seventh exemplary embodiment of the present invention. As shown in Figure 8, the difference between Embodiment 7 and Embodiment 1 is:
  • the side wall of the valve body 1 is provided with a pressure-taking hole 10, which is a high-pressure pressure-taking hole and a low-pressure pressure-taking hole respectively.
  • the head of the valve core 2 is tangent, and the low pressure pressure taking hole is close to the middle of the valve core.
  • the flow control valve also includes a differential pressure flowmeter 11, the high pressure inlet end and the low pressure inlet section of the differential pressure flowmeter 11 are respectively connected with the high pressure taking hole and the low pressure taking hole to measure the flow.
  • the fluid evenly enters the annular fluid channel formed between the valve core 2 and the valve body 1.
  • the pressure is reduced, creating a standard annular channel flow.
  • the instantaneous flow rate of the fluid in the pipeline is obtained after transmission and calculation by the differential pressure flowmeter 11.
  • the driving device is connected to the differential pressure flowmeter 11 , and drives the valve seat 4 to move along the axial direction of the valve body 1 according to the flow measured by the differential pressure flowmeter 11 .
  • the driving device includes an actuator 7 and gears.
  • the flow measured by the differential pressure flowmeter 11 is transmitted to the actuator 7 as a feedback signal, and the actuator 7 controls the movement of the valve seat 4 according to the flow, so that the pipeline flow and the Closed-loop control between valve seat movements to precisely control the flow of media in the pipeline.
  • the axial flow flow control valve of this embodiment integrates flow measurement and control, and can realize a closed-loop control valve with medium flow as a feedback signal.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lift Valve (AREA)

Abstract

An axial-flow type flow control valve, comprising: a valve body (1), a valve core (2), a valve seat (4), and a driving apparatus. The valve core (2) is fixedly provided inside the valve body (1), and an annular fluid channel is formed between the valve core (2) and the valve body (1); the valve seat (4) is tubular and sealingly connected to the inner wall of the valve body (1); the valve body (1), the valve core (2), and the valve seat (4) are coaxially arranged; the driving apparatus is used for driving the valve seat (4) to move in the axial direction of the valve body (1) so as to be connected to or separated from the valve core (2), so as to close or open the flow control valve. By means of the flow control valve, the problems of the instability of the overall contour of a throttling member, flow separation, and increased flow resistance and the like caused by the driving apparatus driving the valve core to move are solved.

Description

轴流式流量控制阀Axial Flow Control Valve 技术领域technical field
本发明涉及流量控制领域,具体涉及一种轴流式流量控制阀。The invention relates to the field of flow control, in particular to an axial flow control valve.
背景技术Background technique
控制阀(亦称调节阀)是控制回路的终端执行元件,在流程工业过程控制中的作用十分重要,同时也是长期以来的技术薄弱之处。以MMOKVELD公司为代表开发的轴流式控制阀解决了传统的角形阀、蝶形阀、球形阀、套筒式阀门存在的维持性能差、可靠性差、耐用性差等问题。The control valve (also known as the regulating valve) is the terminal executive element of the control loop. It plays a very important role in the process control of the process industry, and it is also a long-term technical weakness. The axial flow control valve developed by MMOKVELD as the representative solves the problems of poor maintenance performance, poor reliability and poor durability of traditional angle valves, butterfly valves, spherical valves and sleeve valves.
轴流式控制阀与常规直行程控制阀不同,它改变了常规直行程控制阀的整体流通结构,改变了常规直行程控制阀节流件与介质流向不一致的现象,使介质的能量损失较少,流通能力比常规直行程调节阀增大20%~50%,具有流阻系数低,坚固耐用、低维护、高性能等特点,广泛应用于天然气、原油、成品油及其它非腐蚀性气体和液体的调节控制。国内外相关专业技术人员及厂商纷纷推出了各种轴流式控制阀,例如US4638832、US2011/0017306A1、WO2019/20153A2、CN210770459U等。The axial flow control valve is different from the conventional straight-stroke control valve. It changes the overall flow structure of the conventional straight-stroke control valve, and changes the phenomenon that the conventional straight-stroke control valve throttling part is inconsistent with the flow direction of the medium, so that the energy loss of the medium is less. , The flow capacity is increased by 20% to 50% compared with the conventional straight-stroke control valve. It has the characteristics of low flow resistance coefficient, firmness and durability, low maintenance and high performance. It is widely used in natural gas, crude oil, refined oil and other non-corrosive gases and Adjustment control of liquids. Relevant professional technicians and manufacturers at home and abroad have launched various axial flow control valves, such as US4638832, US2011/0017306A1, WO2019/20153A2, CN210770459U, etc.
现有的轴流式流量控制阀普遍存在着以下问题:The existing axial flow control valves generally have the following problems:
1、阀芯的结构形式破坏了节流件的整流效果。阀芯常常被安置在节流件的内部,连接着气压、液压或机械齿轮齿条组成的驱动装置,在阀体的入口处或出口处沿着流通管道轴线方向做前后位移,通过调节与设置于出入口处的阀座之间的相对位置来调节介质流量。阀芯位置的不确定造成节流件的整体形线不稳定,以及阀芯与节流件之间过渡衔接的不平顺,造成了流动分离的产生,从而增加了流阻等负面影响。1. The structure of the valve core destroys the rectification effect of the throttling element. The valve core is often placed inside the throttling part, and is connected to a driving device consisting of pneumatic, hydraulic or mechanical racks and pinions. The relative position between the valve seats at the inlet and outlet is used to adjust the flow of the medium. The uncertainty of the valve core position causes the overall shape of the throttle element to be unstable, as well as the uneven transition between the valve core and the throttle element, resulting in flow separation, which increases negative effects such as flow resistance.
2、阀芯的驱动机构常常被安置在节流件中,这就造成了节流件外形往 往显得十分庞大笨重,流体力学性能受到负面影响。同时,为了与阀体外部的执行器连接,必须在节流件与管壁之间设置足够粗大的连接通道,这又进一步增加了流阻,影响了管道内介质的流动状态。2. The drive mechanism of the valve core is often placed in the throttle, which causes the shape of the throttle to be very bulky and heavy, and the hydrodynamic performance is negatively affected. At the same time, in order to connect with the actuator outside the valve body, a sufficiently thick connection channel must be set between the throttle and the pipe wall, which further increases the flow resistance and affects the flow state of the medium in the pipe.
3、阀体内的节流件外形的流体力学结构没有得到充分优化,导流减阻效果不理想。3. The hydrodynamic structure of the throttling part in the valve body has not been fully optimized, and the effect of diversion and drag reduction is not ideal.
4、在节流件的后部、阀芯的外围设置与阀芯同轴的“阀笼”,即在节流件的后部壁面上开若干导流孔或导流槽,管内介质流过节流件后从未被阀芯遮蔽的导流孔或槽中流出。通过控制阀芯对阀笼的遮蔽程度来控制管道内介质流量。采用阀笼的设计可以在一定程度上减小噪声与振动,但同时会加大流阻,增大管道内的压力损失。4. A "valve cage" coaxial with the valve core is set at the rear of the throttle part and the periphery of the valve core, that is, a number of diversion holes or diversion grooves are opened on the rear wall of the throttle part, and the medium in the pipe flows through the joint. After the flow piece, it flows out from the guide hole or groove that is not covered by the valve core. The medium flow in the pipeline is controlled by controlling the shielding degree of the valve spool to the cage. The design of the cage can reduce noise and vibration to a certain extent, but at the same time, it will increase the flow resistance and increase the pressure loss in the pipeline.
因此,期待开发一种新型的轴流式流量控制阀,以至少部分地克服上述问题。Therefore, it would be desirable to develop a new type of axial flow control valve to at least partially overcome the above-mentioned problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提出一种轴流式流量控制阀,以优化控制阀内的介质流动状态,降低流阻。The purpose of the present invention is to propose an axial flow control valve to optimize the flow state of the medium in the control valve and reduce the flow resistance.
本发明提供一种轴流式流量控制阀,包括:阀体、阀芯、阀座和驱动装置;所述阀体为管状,所述阀芯包括依次连接的头部、中部和尾部,所述阀芯固设于所述阀体内,与所述阀体之间形成环形流体通道;所述阀座为管状,密封连接于所述阀体的内壁,所述阀体、所述阀芯和所述阀座同轴设置;所述驱动装置设于所述阀体的外部,用于驱动所述阀座沿所述阀体的轴向运动以便与所述阀芯相接或分离,从而使所述流量控制阀关闭或打开。The invention provides an axial flow control valve, comprising: a valve body, a valve core, a valve seat and a driving device; the valve body is tubular, the valve core comprises a head, a middle part and a tail which are connected in sequence, the The valve core is fixed in the valve body, and an annular fluid channel is formed between the valve body; the valve seat is tubular, and is sealingly connected to the inner wall of the valve body, the valve body, the valve core and the valve body The valve seat is coaxially arranged; the driving device is arranged on the outside of the valve body, and is used to drive the valve seat to move along the axial direction of the valve body so as to be connected with or separated from the valve core, so that the The flow control valve is closed or open.
优选地,所述阀芯包括依次连接的头部、中部和尾部;Preferably, the valve core comprises a head, a middle and a tail which are connected in sequence;
所述阀芯为纺锤状或水滴状,所述头部的轴向剖面为圆弧形或抛物线形,所述中部为圆柱体;或者,所述头部的轴向剖面为圆弧形或抛物线形, 所述中部为圆柱体,所述尾部与所述头部的形状相同。The valve core is in the shape of a spindle or a droplet, the axial section of the head is arc-shaped or parabolic, and the middle part is a cylinder; or, the axial section of the head is arc-shaped or parabolic The shape of the middle part is a cylinder, and the shape of the tail part is the same as that of the head part.
优选地,所述阀芯包括依次连接的头部、中部和尾部,所述头部和所述尾部为圆锥体,所述中部为圆柱体,且所述头部的锥角大于或等于所述尾部的锥角。Preferably, the valve core includes a head, a middle and a tail connected in sequence, the head and the tail are cones, the middle is a cylinder, and the cone angle of the head is greater than or equal to the The taper angle of the tail.
优选地,所述阀座靠近所述阀芯的一端,所述阀座的内壁为光滑曲面;Preferably, the valve seat is close to one end of the valve core, and the inner wall of the valve seat is a smooth curved surface;
当所述阀座与所述阀芯相接时,所述阀座的内壁与所述阀芯的外表面相切。When the valve seat is in contact with the valve core, the inner wall of the valve seat is tangent to the outer surface of the valve core.
优选地,所述阀座的两端的外周分别设有环形的密封圈,以便与所述阀体的内壁密封连接。Preferably, annular sealing rings are respectively provided on the outer peripheries of both ends of the valve seat, so as to be sealingly connected with the inner wall of the valve body.
优选地,所述驱动装置设于所述阀体的外部;所述阀座的外周设有齿条,所述驱动装置包括执行器和齿轮,所述执行器用于驱动所述齿轮,所述齿轮与所述齿条传动连接。Preferably, the driving device is provided outside the valve body; the outer periphery of the valve seat is provided with a rack, the driving device includes an actuator and a gear, the actuator is used to drive the gear, and the gear connected with the rack.
优选地,所述阀座的外周设有螺纹,所述驱动装置包括执行器和蜗杆,所述执行器用于驱动所述螺杆,所述蜗杆与所述螺纹传动连接。Preferably, the outer circumference of the valve seat is provided with a thread, the driving device includes an actuator and a worm, the actuator is used to drive the screw, and the worm is drive-connected with the thread.
优选地,所述驱动装置设于所述阀体的外部;所述驱动装置包括执行器和气缸或油压缸,所述执行器用于驱动所述气缸或油压缸的活塞,所述气缸或油压缸的活塞杆与所述阀座的外周连接。Preferably, the driving device is provided outside the valve body; the driving device includes an actuator and a cylinder or a hydraulic cylinder, the actuator is used to drive the piston of the cylinder or the hydraulic cylinder, and the cylinder or The piston rod of the hydraulic cylinder is connected to the outer periphery of the valve seat.
优选地,所述轴流式流量控制阀还包括多个支撑片,所述多个支撑片沿所述阀芯的周向均布,所述支撑片的一端连接于所述阀芯的外周,另一端连接于所述阀体的内壁。Preferably, the axial flow control valve further includes a plurality of support sheets, the plurality of support sheets are evenly distributed along the circumference of the valve core, one end of the support sheet is connected to the outer circumference of the valve core, and the other end is connected to the outer circumference of the valve core. connected to the inner wall of the valve body.
优选地,所述阀体的侧壁上设有高压取压孔和低压取压孔,所述高压取压孔靠近所述阀芯朝向流体入口的一端,所述低压取压孔靠近所述阀芯的中部;Preferably, a high-pressure pressure-taking hole and a low-pressure pressure-taking hole are provided on the side wall of the valve body, the high-pressure pressure-taking hole is close to the end of the valve core facing the fluid inlet, and the low-pressure pressure-taking hole is close to the valve the middle of the core;
所述流量控制阀还包括差压式流量计,所述差压式流量计的高压入口端和低压入口段分别与所述高压取压孔和低压取压孔连接,以测量流量;The flow control valve further comprises a differential pressure flowmeter, the high pressure inlet end and the low pressure inlet section of the differential pressure flowmeter are respectively connected with the high pressure taking hole and the low pressure taking hole to measure the flow;
所述驱动装置与所述差压式流量计连接,根据所述差压式流量计测量的流量驱动所述阀座沿所述阀体的轴向运动,由此实现闭环控制。The driving device is connected with the differential pressure flowmeter, and drives the valve seat to move along the axial direction of the valve body according to the flow measured by the differential pressure flowmeter, thereby realizing closed-loop control.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、轴流式流量控制阀的阀芯固定不动,阀座与驱动装置连接,在驱动装置的作用下沿阀体轴向运动与阀芯相接或分离,从而使流量控制阀关闭或打开,避免了现有技术中驱动装置驱动阀芯运动所造成的节流件的整体形线不稳定、产生流动分离、增加流阻等问题。1. The valve core of the axial flow control valve is fixed, and the valve seat is connected with the driving device. Under the action of the driving device, it is connected or separated from the valve core along the axial movement of the valve body, so that the flow control valve is closed or opened. , which avoids problems such as instability of the overall shape of the throttling member, flow separation, and increased flow resistance caused by the movement of the valve core driven by the drive device in the prior art.
2、驱动装置设于阀体外部,不会对管道内介质的流动状态产生不利的干扰,同时也便于日常的保养及维护。2. The drive device is located outside the valve body, which will not adversely interfere with the flow state of the medium in the pipeline, and is also convenient for daily maintenance and maintenance.
3、阀芯的外形经过优化,能够最大程度地减小流阻,保证整流效果。介质流过阀芯时,几乎没有流动分离发生,从而能够减少噪音、振动等不利影响。当管道内介质为液体时,能够降低出现闪蒸、空化及气蚀的可能性。阀座的形状经过优化,能够最大程度地减小流阻,避免对整体流场的破坏。3. The shape of the valve core is optimized to minimize the flow resistance and ensure the rectification effect. When the medium flows through the spool, almost no flow separation occurs, thereby reducing adverse effects such as noise and vibration. When the medium in the pipeline is liquid, the possibility of flash evaporation, cavitation and cavitation can be reduced. The seat shape is optimized to minimize flow resistance and avoid disruption to the overall flow field.
4、阀芯和阀座的双节流件设计,为直接利用控制阀本身进行准确的流量计量提供了巨大的便利。阀芯或阀座都没有采用现有技术中的阀笼或类似的设计,不会破坏阀体内轴向流道的线形,从而避免了对整体流场的破坏。4. The double throttle design of the valve core and valve seat provides great convenience for directly using the control valve itself for accurate flow measurement. Neither the valve core nor the valve seat adopts the valve cage or similar design in the prior art, which will not destroy the linear shape of the axial flow channel in the valve body, thereby avoiding damage to the overall flow field.
5、支撑片将阀芯稳固地固定于阀体的轴线上,除此以外,再无任何附加部件安装于阀芯上,可以避免对阀芯的整流效果产生不利影响。5. The support sheet firmly fixes the valve core on the axis of the valve body. In addition, no additional components are installed on the valve core, which can avoid adverse effects on the rectification effect of the valve core.
附图说明Description of drawings
通过结合附图对本发明示例性实施例进行更详细的描述,本发明的上述以及其它目的、特征和优势将变得更加明显,其中,在本发明示例性实施例中,相同的附图标记通常代表相同部件。The above and other objects, features and advantages of the present invention will become more apparent from the more detailed description of the exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals are generally used in the exemplary embodiments of the present invention. represent the same parts.
图1显示根据本发明的第一示例性实施例的轴流式流量控制阀的结构 示意图;Fig. 1 shows a schematic structural diagram of an axial flow flow control valve according to a first exemplary embodiment of the present invention;
图2显示根据本发明的第一示例性实施例的轴流式流量控制阀的流量特性示意图;FIG. 2 shows a schematic diagram of flow characteristics of the axial flow flow control valve according to the first exemplary embodiment of the present invention;
图3显示根据本发明的第二示例性实施例的轴流式流量控制阀的结构示意图;FIG. 3 shows a schematic structural diagram of an axial flow flow control valve according to a second exemplary embodiment of the present invention;
图4显示根据本发明的第三示例性实施例的轴流式流量控制阀的结构示意图;FIG. 4 shows a schematic structural diagram of an axial flow flow control valve according to a third exemplary embodiment of the present invention;
图5显示根据本发明的第四示例性实施例的轴流式流量控制阀的结构示意图;FIG. 5 shows a schematic structural diagram of an axial flow flow control valve according to a fourth exemplary embodiment of the present invention;
图6显示根据本发明的第五示例性实施例的轴流式流量控制阀的结构示意图;FIG. 6 shows a schematic structural diagram of an axial flow flow control valve according to a fifth exemplary embodiment of the present invention;
图7显示根据本发明的第六示例性实施例的轴流式流量控制阀的结构示意图;7 shows a schematic structural diagram of an axial flow flow control valve according to a sixth exemplary embodiment of the present invention;
图8显示根据本发明的第七示例性实施例的轴流式流量控制阀的结构示意图。8 shows a schematic structural diagram of an axial flow flow control valve according to a seventh exemplary embodiment of the present invention.
附图标记说明:Description of reference numbers:
1阀体,2阀芯,3支撑片,4阀座,5密封圈,6a主动齿轮,6b随动齿轮,7执行器,8蜗杆,9液压缸,9a活塞,9b活塞杆,10取压孔,11差压式流量计。1 valve body, 2 valve core, 3 support plate, 4 valve seat, 5 seal ring, 6a driving gear, 6b follower gear, 7 actuator, 8 worm, 9 hydraulic cylinder, 9a piston, 9b piston rod, 10 pressure taking Orifice, 11 differential pressure flowmeter.
具体实施方式Detailed ways
下面将参照附图更详细地描述本发明。虽然附图中显示了本发明的优选实施例,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。The present invention will be described in more detail below with reference to the accompanying drawings. While preferred embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
本发明提供一种轴流式流量控制阀,包括:阀体、阀芯、阀座和驱动装置;阀芯固设于阀体内,与阀体之间形成环形流体通道,阀座为管状,密封连接于阀体的内壁,阀体、阀芯和阀座同轴设置,驱动装置用于驱动阀座沿所述阀体的轴向运动以便与阀芯相接或分离,从而使流量控制阀关闭或打开。The invention provides an axial flow control valve, comprising: a valve body, a valve core, a valve seat and a driving device; the valve core is fixed in the valve body, and an annular fluid channel is formed between the valve body and the valve body; the valve seat is tubular and sealed Connected to the inner wall of the valve body, the valve body, the valve core and the valve seat are coaxially arranged, and the driving device is used to drive the valve seat to move along the axial direction of the valve body to connect or separate with the valve core, so as to close the flow control valve or open.
本发明的轴流式流量控制阀通过驱动装置驱动阀座运动,使阀座与阀芯相接或分离,从而使流量控制阀关闭或打开。避免了现有技术中驱动装置驱动阀芯运动所造成的节流件的整体形线不稳定、产生流动分离、增加流阻等问题。The axial flow control valve of the present invention drives the valve seat to move through the driving device, so that the valve seat is connected or separated from the valve core, so that the flow control valve is closed or opened. The problems such as instability of the overall shape of the throttling member, flow separation, and increased flow resistance caused by the drive device driving the movement of the valve core in the prior art are avoided.
实施例1Example 1
图1显示根据本发明的第一示例性实施例的轴流式流量控制阀的结构示意图。如图1所示,轴流式流量控制阀,包括:阀体1、阀芯2、阀座4和驱动装置;阀芯2固设于阀体1内,与阀体1之间形成环形流体通道,阀座4为管状,密封连接于阀体1的内壁,阀体1、阀芯2和阀座4同轴设置,驱动装置用于驱动阀座4沿所述阀体1的轴向运动以便与阀芯2相接或分离,从而使流量控制阀关闭或打开。FIG. 1 shows a schematic structural diagram of an axial flow flow control valve according to a first exemplary embodiment of the present invention. As shown in Figure 1, the axial flow control valve includes: a valve body 1, a valve core 2, a valve seat 4 and a driving device; the valve core 2 is fixed in the valve body 1, and an annular fluid is formed between the valve body 1 and the valve body 1. The valve seat 4 is tubular and is sealingly connected to the inner wall of the valve body 1. The valve body 1, the valve core 2 and the valve seat 4 are coaxially arranged, and the driving device is used to drive the valve seat 4 to move along the axial direction of the valve body 1. In order to connect or separate with the valve core 2, so as to close or open the flow control valve.
通过驱动装置驱动阀座4运动,使阀座4与阀芯2相接或分离,从而使流量控制阀关闭或打开。避免了现有技术中驱动装置驱动阀芯2运动所造成的节流件的整体形线不稳定、产生流动分离、增加流阻等问题。The valve seat 4 is driven to move by the driving device, so that the valve seat 4 is connected or separated from the valve core 2, so that the flow control valve is closed or opened. Problems such as instability of the overall shape of the throttling member, flow separation, and increased flow resistance caused by the drive device driving the movement of the valve core 2 in the prior art are avoided.
在本实施例中,阀芯2为纺锤状或水滴状,按照介质流动方向(图1中箭头所示方向),包括依次连接的头部、中部和尾部,头部的轴向剖面为圆弧形或抛物线形,中部为圆柱体。阀芯2的外形经过优化,能够最大程度地减小流阻,保证整流效果。介质流过阀芯2时,几乎没有流动分离发生,从而能够减少噪音、振动等不利影响。当管道内介质为液体时,能够降低出现闪蒸、空化及气蚀的可能性。In this embodiment, the valve core 2 is in the shape of a spindle or a water droplet, and according to the flow direction of the medium (the direction shown by the arrow in FIG. 1 ), it includes a head, a middle and a tail that are connected in sequence, and the axial section of the head is an arc Shaped or parabolic, with a cylinder in the middle. The shape of the valve core 2 is optimized to minimize the flow resistance and ensure the rectification effect. When the medium flows through the valve core 2, almost no flow separation occurs, so that adverse effects such as noise and vibration can be reduced. When the medium in the pipeline is liquid, the possibility of flash evaporation, cavitation and cavitation can be reduced.
阀座4靠近阀芯2的一端(尾端),阀座4的内壁为光滑曲面,当阀座4与阀芯2相接时,阀座4的内壁与阀芯2的外表面相切,从而关闭控制阀。在本实施例中,阀座4的内壁的轴向剖面呈圆弧形,根据设计需求,阀座4的内壁的轴向剖面也可以为其他光滑曲面。阀座4的形状经过优化,能够最大程度地减小流阻,避免对整体流场的破坏。The valve seat 4 is close to one end (tail end) of the valve core 2, and the inner wall of the valve seat 4 is a smooth curved surface. When the valve seat 4 is connected to the valve core 2, the inner wall of the valve seat 4 is tangent to the outer surface of the valve core 2, thus Close the control valve. In this embodiment, the axial section of the inner wall of the valve seat 4 is in the shape of a circular arc. According to design requirements, the axial section of the inner wall of the valve seat 4 may also be other smooth curved surfaces. The shape of the valve seat 4 is optimized to minimize flow resistance and avoid damage to the overall flow field.
本实施例的阀芯或阀座都没有采用现有技术中的阀笼或类似的设计,不会破坏阀体内轴向流道的线形,从而避免了对整体流场的破坏。Neither the valve core nor the valve seat of this embodiment adopts the valve cage or similar design in the prior art, which will not destroy the linear shape of the axial flow passage in the valve body, thereby avoiding damage to the overall flow field.
阀座4的两端的外周分别设有环形的密封圈5,以便与阀体1的内壁密封连接,避免介质从阀座4与阀体1的内壁之间泄漏。The outer circumferences of both ends of the valve seat 4 are respectively provided with annular sealing rings 5 for sealing connection with the inner wall of the valve body 1 to prevent the medium from leaking from between the valve seat 4 and the inner wall of the valve body 1 .
本实施例的轴流式流量控制阀还包括多个支撑片3,多个支撑片3沿阀芯2的周向均布,支撑片3的一端连接于阀芯2的外周,另一端连接于阀体1的内壁。支撑片3将阀芯2稳固地固定于阀体1的轴线上,除此以外,再无任何附加部件安装于阀芯2上,可以避免对阀芯2的整流效果产生不利影响。The axial flow control valve of this embodiment further includes a plurality of support sheets 3, which are evenly distributed along the circumference of the valve core 2, one end of the support sheet 3 is connected to the outer circumference of the valve core 2, and the other end is connected to the valve body 1 inner wall. The support sheet 3 firmly fixes the valve core 2 on the axis of the valve body 1 , other than that, no additional components are installed on the valve core 2 , which can avoid adverse effects on the rectification effect of the valve core 2 .
阀体1为圆管状,两端可分别通过法兰与介质管道相连接。特别地,可以以一段管道作为阀体1,其内径与被控介质管道的内径相同。驱动装置设于阀体1的外部。阀座4的外周设有齿条,驱动装置包括执行器7和齿轮,执行器7用于驱动齿轮,齿轮与齿条传动连接,从而能够驱动阀座4紧贴阀体1的内壁沿阀体1的轴向运动,以便改变阀座4与阀芯2之间的流通面积,控制阀体内的流量。需要减少管道内介质的流量时,通过执行器7驱动齿轮转动,进而通过齿条带动阀座4靠近阀芯2,此时阀座4与阀芯2之间的流通面积逐渐缩小,管道内流量也逐渐减少。阀座4运动至特定位置时,阀座4的内壁与阀芯2的尾部外表面相切(如图2中虚线所示),此时阀门彻底关闭,管道内流量为零。反之,通过执行器7驱动齿轮转动,进而通过齿条带动阀座4逐渐远离阀芯2,此时阀座4与阀芯2之间的流通面积逐渐增大,管道内流量也逐渐增加,直至达到所需流量。为了使阀座4 移动时受力均匀、动作平稳,可在阀座4的外周均布一组以上的齿条及齿轮,其中一个齿轮为主动齿轮6a,与执行器7相连接;其它齿轮为随动齿轮6b,不与执行器7连接。The valve body 1 is in the shape of a round tube, and both ends can be connected to the medium pipeline through flanges respectively. In particular, a section of pipeline can be used as the valve body 1, the inner diameter of which is the same as that of the controlled medium pipeline. The driving device is provided outside the valve body 1 . The outer circumference of the valve seat 4 is provided with a rack, and the driving device includes an actuator 7 and a gear. The actuator 7 is used to drive the gear, and the gear is connected with the rack, so that the valve seat 4 can be driven to be close to the inner wall of the valve body 1 along the valve body. 1 in order to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the valve body. When it is necessary to reduce the flow of the medium in the pipeline, the gear is driven by the actuator 7 to rotate, and then the valve seat 4 is driven close to the valve core 2 through the rack. At this time, the flow area between the valve seat 4 and the valve core 2 is gradually reduced, and the flow rate in the pipeline also gradually decreased. When the valve seat 4 moves to a specific position, the inner wall of the valve seat 4 is tangent to the outer surface of the tail of the valve core 2 (as shown by the dotted line in Figure 2), at this time the valve is completely closed and the flow in the pipeline is zero. On the contrary, the actuator 7 drives the gear to rotate, and then drives the valve seat 4 to gradually move away from the valve core 2 through the rack. At this time, the flow area between the valve seat 4 and the valve core 2 gradually increases, and the flow in the pipeline also gradually increases until achieve the desired flow. In order to make the valve seat 4 receive even force and move smoothly, more than one set of racks and gears can be evenly distributed on the outer circumference of the valve seat 4, one of which is the driving gear 6a, which is connected to the actuator 7; the other gears are The follower gear 6b is not connected to the actuator 7 .
由于具有上述结构特点,本实施例的轴流式流量控制阀与现有的轴流式流量控制阀相比具有更理想的流量特性,如图2所示(数据来自于样机试验)。Due to the above-mentioned structural features, the axial flow control valve of the present embodiment has more ideal flow characteristics compared with the existing axial flow control valve, as shown in Figure 2 (data from the prototype test).
实施例2Example 2
图3显示根据本发明的第二示例性实施例的轴流式流量控制阀的结构示意图。如图3所示,实施例2与实施例1的区别仅在于:阀座4的外周设有螺纹,驱动装置包括执行器7和蜗杆8,执行器7用于驱动螺杆8,蜗杆8与螺纹传动连接。通过执行器7驱动蜗杆8,进而驱动阀座4紧贴阀体1的内壁沿阀体1的轴向运动,以便改变阀座4与阀芯2之间的流通面积,控制管道内的流量。为了使阀座4移动时受力均匀、动作平稳,可在阀座4的外周均布一组以上的蜗杆,其中一个蜗杆为主动蜗杆,与执行器7相连接;其它蜗杆为随动蜗杆,不与执行器7连接。FIG. 3 shows a schematic structural diagram of an axial flow flow control valve according to a second exemplary embodiment of the present invention. As shown in FIG. 3 , the only difference between Embodiment 2 and Embodiment 1 is that the outer periphery of the valve seat 4 is provided with threads, the driving device includes an actuator 7 and a worm 8, the actuator 7 is used to drive the screw 8, and the worm 8 is connected to the thread. drive connection. The worm 8 is driven by the actuator 7, thereby driving the valve seat 4 to move along the axial direction of the valve body 1 against the inner wall of the valve body 1, so as to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the pipeline. In order to make the valve seat 4 move evenly and move smoothly, more than one group of worms can be evenly distributed on the outer circumference of the valve seat 4. One of the worms is the active worm and is connected to the actuator 7; the other worms are the follower worms. Not connected to actuator 7.
实施例3Example 3
图4显示根据本发明的第三示例性实施例的轴流式流量控制阀的结构示意图。如图4所示,实施例3与实施例1的区别仅在于:驱动装置包括执行器7和液压缸9(或气缸),执行器7用于驱动液压缸9的活塞9a,液压缸9的活塞杆9b与阀座4的外周连接。通过执行器7驱动活塞杆9b,进而驱动阀座4紧贴阀体1的内壁沿阀体1的轴向运动,以便改变阀座4与阀芯2之间的流通面积,控制管道内的流量。需要减少管道内介质的流量时,通过执行器7驱动活塞杆9b,进而推动阀座4向阀芯2靠近,此时阀座4与阀芯2之间的流通面积逐渐缩小,管道内流量也逐渐减少。阀座4 运动至特定位置时,阀座4的内壁与阀芯2的尾部外表面相切,此时阀门彻底关闭,管道内流量为零。反之,通过执行器7驱动活塞杆9b,进而推动阀座4逐渐远离阀芯2,此时阀座4与阀芯2之间的流通面积逐渐增大,管道内流量也逐渐增加,直至达到所需流量。FIG. 4 shows a schematic structural diagram of an axial flow flow control valve according to a third exemplary embodiment of the present invention. As shown in FIG. 4 , the only difference between Embodiment 3 and Embodiment 1 is that the driving device includes an actuator 7 and a hydraulic cylinder 9 (or air cylinder), and the actuator 7 is used to drive the piston 9 a of the hydraulic cylinder 9 . The piston rod 9b is connected to the outer periphery of the valve seat 4 . The piston rod 9b is driven by the actuator 7, and then the valve seat 4 is driven to move along the axial direction of the valve body 1 against the inner wall of the valve body 1, so as to change the flow area between the valve seat 4 and the valve core 2 and control the flow in the pipeline. . When it is necessary to reduce the flow of the medium in the pipeline, the piston rod 9b is driven by the actuator 7, and then the valve seat 4 is pushed closer to the valve core 2. At this time, the flow area between the valve seat 4 and the valve core 2 is gradually reduced, and the flow rate in the pipeline is also reduced. gradually decreases. When the valve seat 4 moves to a specific position, the inner wall of the valve seat 4 is tangent to the outer surface of the tail of the valve core 2, and the valve is completely closed at this time, and the flow in the pipeline is zero. On the contrary, the actuator 7 drives the piston rod 9b, and then pushes the valve seat 4 away from the valve core 2 gradually. At this time, the flow area between the valve seat 4 and the valve core 2 gradually increases, and the flow rate in the pipeline also gradually increases until it reaches the desired value. flow required.
实施例4Example 4
图5显示根据本发明的第四示例性实施例的轴流式流量控制阀的结构示意图。如图5所示,实施例4与实施例1的区别仅在于:阀芯2的头部和尾部为圆锥体,中部为圆柱体,且头部的锥角大于尾部的锥角。5 shows a schematic structural diagram of an axial flow flow control valve according to a fourth exemplary embodiment of the present invention. As shown in FIG. 5 , the only difference between Embodiment 4 and Embodiment 1 is that the head and tail of the valve core 2 are cones, the middle is a cylinder, and the cone angle of the head is larger than that of the tail.
实施例5Example 5
图6显示根据本发明的第五示例性实施例的轴流式流量控制阀的结构示意图。如图6所示,实施例5与实施例1的区别仅在于:阀芯2的头部的轴向剖面为圆弧形或抛物线形,中部为圆柱体,尾部与头部的形状相同。当需要进行双向流量控制时,可以采用这种结构。FIG. 6 shows a schematic structural diagram of an axial flow flow control valve according to a fifth exemplary embodiment of the present invention. As shown in FIG. 6 , the only difference between Embodiment 5 and Embodiment 1 is that the axial section of the head of the valve core 2 is arc-shaped or parabolic, the middle is a cylinder, and the tail has the same shape as the head. This structure can be used when bidirectional flow control is required.
实施例6Example 6
图7显示根据本发明的第六示例性实施例的轴流式流量控制阀的结构示意图。如图7所示,实施例6与实施例1的区别仅在于:阀芯2的头部和尾部为圆锥体,中部为圆柱体,且头部的锥角等于尾部的锥角。当需要进行双向流量控制时,可以采用这种结构。FIG. 7 shows a schematic structural diagram of an axial flow flow control valve according to a sixth exemplary embodiment of the present invention. As shown in FIG. 7 , the only difference between Embodiment 6 and Embodiment 1 is that the head and tail of the valve core 2 are cones, the middle is a cylinder, and the cone angle of the head is equal to the cone angle of the tail. This structure can be used when bidirectional flow control is required.
实施例7Example 7
图8显示根据本发明的第七示例性实施例的轴流式流量控制阀的结构示意图。如图8所示,实施例7与实施例1的区别在于:8 shows a schematic structural diagram of an axial flow flow control valve according to a seventh exemplary embodiment of the present invention. As shown in Figure 8, the difference between Embodiment 7 and Embodiment 1 is:
阀体1的侧壁上设有取压孔10,分别为高压取压孔和低压取压孔,高 压取压孔靠近阀芯2朝向流体入口的一端,优选地,高压取压孔的中心与阀芯2的头部相切,低压取压孔靠近阀芯的中部。The side wall of the valve body 1 is provided with a pressure-taking hole 10, which is a high-pressure pressure-taking hole and a low-pressure pressure-taking hole respectively. The head of the valve core 2 is tangent, and the low pressure pressure taking hole is close to the middle of the valve core.
该流量控制阀还包括差压式流量计11,差压式流量计11的高压入口端和低压入口段分别与高压取压孔和低压取压孔连接,以测量流量。具体地,当管道内的介质流经阀芯2时,由于阀芯2的整流作用,使得流体均匀地进入阀芯2与阀体1之间形成的环形流体通道内,此时流体流速加快而压力降低,形成了标准的环形槽道流。利用环形槽道内较低压力与阀芯2的头部较高压力之间的压力差,经差压式流量计11变送、计算处理后就得到了管道内流体的瞬时流量。The flow control valve also includes a differential pressure flowmeter 11, the high pressure inlet end and the low pressure inlet section of the differential pressure flowmeter 11 are respectively connected with the high pressure taking hole and the low pressure taking hole to measure the flow. Specifically, when the medium in the pipeline flows through the valve core 2, due to the rectification effect of the valve core 2, the fluid evenly enters the annular fluid channel formed between the valve core 2 and the valve body 1. The pressure is reduced, creating a standard annular channel flow. Using the pressure difference between the lower pressure in the annular channel and the higher pressure at the head of the valve core 2, the instantaneous flow rate of the fluid in the pipeline is obtained after transmission and calculation by the differential pressure flowmeter 11.
驱动装置与差压式流量计11连接,根据差压式流量计11测量的流量驱动阀座4沿阀体1的轴向运动。具体地,驱动装置包括执行器7和和齿轮,差压式流量计11测量的流量作为反馈信号传递给执行器7,执行器7根据该流量控制阀座4的运动,就可以形成管道流量与阀座运动之间的闭环控制,进而精确地控制管道内介质的流量。The driving device is connected to the differential pressure flowmeter 11 , and drives the valve seat 4 to move along the axial direction of the valve body 1 according to the flow measured by the differential pressure flowmeter 11 . Specifically, the driving device includes an actuator 7 and gears. The flow measured by the differential pressure flowmeter 11 is transmitted to the actuator 7 as a feedback signal, and the actuator 7 controls the movement of the valve seat 4 according to the flow, so that the pipeline flow and the Closed-loop control between valve seat movements to precisely control the flow of media in the pipeline.
当差压式流量计11测量的流量大于所需流量时,需要减少管道内介质的流量,通过执行器7驱动齿轮转动,进而通过齿条带动阀座4靠近阀芯2,此时阀座4与阀芯2之间的流通面积逐渐缩小,管道内流量也逐渐减少,直到达到所需流量。反之,当差压式流量计11测量的流量小于预设流量时,需要增大管道内介质的流量,通过执行器7驱动齿轮转动,进而通过齿条带动阀座4逐渐远离阀芯2,此时阀座4与阀芯2之间的流通面积逐渐增大,管道内流量也逐渐增加,直至达到所需流量。When the flow rate measured by the differential pressure flowmeter 11 is greater than the required flow rate, it is necessary to reduce the flow rate of the medium in the pipeline, drive the gear to rotate through the actuator 7, and then drive the valve seat 4 to approach the valve core 2 through the rack. At this time, the valve seat 4 and the The flow area between the valve cores 2 is gradually reduced, and the flow in the pipeline is gradually reduced until the required flow is reached. Conversely, when the flow rate measured by the differential pressure flowmeter 11 is less than the preset flow rate, it is necessary to increase the flow rate of the medium in the pipeline, and the actuator 7 drives the gear to rotate, and then drives the valve seat 4 to gradually move away from the valve core 2 through the rack. The flow area between the valve seat 4 and the valve core 2 gradually increases, and the flow rate in the pipeline also gradually increases until the required flow rate is reached.
该实施例的轴流式流量控制阀将流量测量与控制集成一体,能够实现以介质流量为反馈信号的闭环控制阀。The axial flow flow control valve of this embodiment integrates flow measurement and control, and can realize a closed-loop control valve with medium flow as a feedback signal.
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更 都是显而易见的。Various embodiments of the present invention have been described above, and the foregoing descriptions are exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims (11)

  1. 一种轴流式流量控制阀,其特征在于,包括:阀体、阀芯、阀座和驱动装置;所述阀体为管状,所述阀芯固设于所述阀体内,包括依次连接的头部、中部和尾部,所述阀芯与所述阀体之间形成环形流体通道;所述阀座为管状,密封连接于所述阀体的内壁,所述阀体、所述阀芯和所述阀座同轴设置;所述驱动装置设于所述阀体的外部,用于驱动所述阀座沿所述阀体的轴向运动以便与所述阀芯相接或分离,从而使所述流量控制阀关闭或打开。An axial flow control valve, characterized in that it comprises: a valve body, a valve core, a valve seat and a driving device; the valve body is tubular, the valve core is fixed in the valve body, and includes a valve body connected in sequence. At the head, the middle and the tail, an annular fluid channel is formed between the valve core and the valve body; the valve seat is tubular and is sealingly connected to the inner wall of the valve body, the valve body, the valve core and The valve seat is coaxially arranged; the driving device is arranged on the outside of the valve body, and is used for driving the valve seat to move along the axial direction of the valve body so as to be connected with or separated from the valve core, so that the The flow control valve is closed or open.
  2. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀芯为纺锤状或水滴状,所述头部的轴向剖面为圆弧形或抛物线形,所述中部为圆柱体;或者,所述头部的轴向剖面为圆弧形或抛物线形,所述中部为圆柱体,所述尾部与所述头部的形状相同。The axial flow control valve according to claim 1, characterized in that, the valve core is in the shape of a spindle or a droplet, the axial section of the head is in the shape of an arc or a parabola, and the middle part is a cylinder Or, the axial section of the head is circular arc or parabola, the middle is a cylinder, and the tail has the same shape as the head.
  3. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述头部和所述尾部为圆锥体,所述中部为圆柱体,且所述头部的锥角大于或等于所述尾部的锥角。The axial flow control valve according to claim 1, wherein the head and the tail are cones, the middle part is a cylinder, and the cone angle of the head is greater than or equal to the The taper angle of the tail.
  4. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀座靠近所述阀芯的一端,所述阀座的内壁为光滑曲面;The axial flow control valve according to claim 1, wherein the valve seat is close to one end of the valve core, and the inner wall of the valve seat is a smooth curved surface;
    当所述阀座与所述阀芯相接时,所述阀座的内壁与所述阀芯的外表面相切。When the valve seat is in contact with the valve core, the inner wall of the valve seat is tangent to the outer surface of the valve core.
  5. 根据权利要求4所述的轴流式流量控制阀,其特征在于,所述阀座的内壁的轴向剖面呈圆弧形。The axial flow control valve according to claim 4, wherein the axial section of the inner wall of the valve seat is in the shape of an arc.
  6. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀座的两端的外周分别设有环形的密封圈,以便与所述阀体的内壁密封连接。The axial flow control valve according to claim 1, wherein the outer circumferences of both ends of the valve seat are respectively provided with annular sealing rings, so as to be sealed with the inner wall of the valve body.
  7. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀座的外周设有齿条,所述驱动装置包括执行器和齿轮,所述执行器用于驱动所述齿轮,所述齿轮与所述齿条传动连接。The axial flow control valve according to claim 1, wherein a rack is provided on the outer periphery of the valve seat, the driving device comprises an actuator and a gear, the actuator is used to drive the gear, and the The gear is drivingly connected with the rack.
  8. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀座的外周设有螺纹,所述驱动装置包括执行器和蜗杆,所述执行器用于驱动所述螺杆,所述蜗杆与所述螺纹传动连接。The axial flow control valve according to claim 1, characterized in that, the outer periphery of the valve seat is provided with a thread, the driving device comprises an actuator and a worm, the actuator is used to drive the screw, the The worm is in driving connection with the thread.
  9. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述驱动装置包括执行器和气缸或油压缸,所述执行器用于驱动所述气缸或油压缸的活塞,所述气缸或油压缸的活塞杆与所述阀座的外周连接。The axial flow flow control valve according to claim 1, wherein the driving device comprises an actuator and a cylinder or a hydraulic cylinder, the actuator is used to drive the piston of the cylinder or the hydraulic cylinder, the The piston rod of the air cylinder or the hydraulic cylinder is connected to the outer periphery of the valve seat.
  10. 根据权利要求1所述的轴流式流量控制阀,其特征在于,还包括多个支撑片,所述多个支撑片沿所述阀芯的周向均布,所述支撑片的一端连接于所述阀芯的外周,另一端连接于所述阀体的内壁。The axial flow control valve according to claim 1, further comprising a plurality of support sheets, the plurality of support sheets are evenly distributed along the circumference of the valve core, and one end of the support sheet is connected to the The outer circumference of the valve core and the other end are connected to the inner wall of the valve body.
  11. 根据权利要求1所述的轴流式流量控制阀,其特征在于,所述阀体的侧壁上设有高压取压孔和低压取压孔,所述高压取压孔靠近所述阀芯朝向流体入口的一端,所述低压取压孔靠近所述阀芯的中部;The axial-flow flow control valve according to claim 1, wherein a high-pressure pressure-taking hole and a low-pressure pressure-taking hole are arranged on the side wall of the valve body, and the high-pressure pressure-taking hole faces toward the valve core. One end of the fluid inlet, the low-pressure pressure taking hole is close to the middle of the valve core;
    所述流量控制阀还包括差压式流量计,所述差压式流量计的高压入口端和低压入口段分别与所述高压取压孔和低压取压孔连接,以测量流量;The flow control valve further comprises a differential pressure flowmeter, the high pressure inlet end and the low pressure inlet section of the differential pressure flowmeter are respectively connected with the high pressure taking hole and the low pressure taking hole to measure the flow;
    所述驱动装置与所述差压式流量计连接,根据所述差压式流量计测量 的流量驱动所述阀座沿所述阀体的轴向运动,由此实现闭环控制。The driving device is connected with the differential pressure flowmeter, and drives the valve seat to move along the axial direction of the valve body according to the flow measured by the differential pressure flowmeter, thereby realizing closed-loop control.
PCT/CN2022/084702 2021-04-13 2022-04-01 Axial-flow type flow control valve WO2022218166A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202110396279.X 2021-04-13
CN202110396279.XA CN113062987A (en) 2021-04-13 2021-04-13 Axial flow control valve
CN202120749214.4U CN215861797U (en) 2021-04-13 2021-04-13 Axial flow control valve
CN202120749214.4 2021-04-13

Publications (1)

Publication Number Publication Date
WO2022218166A1 true WO2022218166A1 (en) 2022-10-20

Family

ID=83640182

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/084702 WO2022218166A1 (en) 2021-04-13 2022-04-01 Axial-flow type flow control valve

Country Status (1)

Country Link
WO (1) WO2022218166A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005964A (en) * 2023-08-04 2023-11-07 南昌航空大学 Powder flow regulating device based on elastic membrane scaling

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002139266A (en) * 2000-11-01 2002-05-17 Daikin Ind Ltd On/off valve unit and refrigerant carrier comprising it
RU2439411C1 (en) * 2010-05-04 2012-01-10 Общество с ограниченной ответственностью Научно-производственное предприятие "Технопроект" Electromagnetic valve
CN107806912A (en) * 2017-12-13 2018-03-16 南京亿准纳自动化控制技术有限公司 Bidirectional traffics measurement apparatus
CN110410507A (en) * 2019-06-13 2019-11-05 中国石油化工股份有限公司 A kind of steam flow regulator
CN113062987A (en) * 2021-04-13 2021-07-02 南京亿准纳自动化控制技术有限公司 Axial flow control valve
CN215861797U (en) * 2021-04-13 2022-02-18 南京亿准纳自动化控制技术有限公司 Axial flow control valve

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002139266A (en) * 2000-11-01 2002-05-17 Daikin Ind Ltd On/off valve unit and refrigerant carrier comprising it
RU2439411C1 (en) * 2010-05-04 2012-01-10 Общество с ограниченной ответственностью Научно-производственное предприятие "Технопроект" Electromagnetic valve
CN107806912A (en) * 2017-12-13 2018-03-16 南京亿准纳自动化控制技术有限公司 Bidirectional traffics measurement apparatus
CN110410507A (en) * 2019-06-13 2019-11-05 中国石油化工股份有限公司 A kind of steam flow regulator
CN113062987A (en) * 2021-04-13 2021-07-02 南京亿准纳自动化控制技术有限公司 Axial flow control valve
CN215861797U (en) * 2021-04-13 2022-02-18 南京亿准纳自动化控制技术有限公司 Axial flow control valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005964A (en) * 2023-08-04 2023-11-07 南昌航空大学 Powder flow regulating device based on elastic membrane scaling

Similar Documents

Publication Publication Date Title
WO2022218166A1 (en) Axial-flow type flow control valve
CN113062987A (en) Axial flow control valve
CN112128432B (en) Pressure relief electromagnetic valve for toxic gas pipeline
CN215861797U (en) Axial flow control valve
CN109751426B (en) Dynamic flow balance valve
CN208670371U (en) A kind of two-way self-sealing joint and two-way self-sealing flow-stop valve
CN207406864U (en) Flow quantity self-adjusting section control valve based on pressure
CN109139965A (en) A kind of superpower sealing all-welded ball valve
CN112413139A (en) Large-caliber high-pressure hydraulic execution pressure regulating and reducing valve for wind tunnel test equipment
CN111795190A (en) Piston-driven straight-through pressure-regulating flow-regulating valve
CN208816703U (en) A kind of double plate double-valve-seat bidirectional metals or the butterfly valve of nonmetallic sealing
CN217029961U (en) Small-flow ultralow-temperature regulating valve for liquid helium temperature zone
CN213629357U (en) Stop valve
US4141534A (en) Oval shaped valve with balancing pilot piston
CN115076428A (en) Pressure regulating valve
CN108980376A (en) Double plate double-valve-seat bidirectional metals or the butterfly valve of nonmetallic sealing
US4351353A (en) Balanced-spotter valve
CN111059311B (en) Synchronous drive type fire-fighting valve
CN110966415B (en) Valve for fire control
CN108361404A (en) A kind of Remote Hydraulic control septum valve
CN111963733A (en) Double-sealing combined valve
CN214330784U (en) Axial flow plunger self-operated adjusting device for fuel pressure control
CN111425630B (en) Multidirectional UNICOM control flap of sewage factory drainage pipe
CN218644894U (en) Stop valve
CN220816556U (en) Flow-adjustable valve body

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22787393

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 22787393

Country of ref document: EP

Kind code of ref document: A1