WO2022210671A1 - Curable adhesive composition and cured product - Google Patents

Curable adhesive composition and cured product Download PDF

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Publication number
WO2022210671A1
WO2022210671A1 PCT/JP2022/015341 JP2022015341W WO2022210671A1 WO 2022210671 A1 WO2022210671 A1 WO 2022210671A1 JP 2022015341 W JP2022015341 W JP 2022015341W WO 2022210671 A1 WO2022210671 A1 WO 2022210671A1
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Prior art keywords
adhesive composition
curable adhesive
mass
component
cured product
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PCT/JP2022/015341
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French (fr)
Japanese (ja)
Inventor
健太 西嶋
幹広 樫尾
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リンテック株式会社
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Priority to JP2023511354A priority Critical patent/JPWO2022210671A1/ja
Priority to KR1020237026434A priority patent/KR20230164004A/en
Priority to CN202280025745.6A priority patent/CN117098825A/en
Publication of WO2022210671A1 publication Critical patent/WO2022210671A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • C09J123/30Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment by oxidation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/29Compounds containing one or more carbon-to-nitrogen double bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34924Triazines containing cyanurate groups; Tautomers thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/02Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • C09J171/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C09J171/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C09J171/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil

Definitions

  • the present invention relates to a curable adhesive composition that gives a cured product with excellent low dielectric properties in a high frequency range and that does not easily contaminate the surroundings during the bonding process, and the cured product thereof.
  • the high frequency region refers to the region from 300 MHz to 300 GHz.
  • An FPC can be obtained, for example, by etching the copper foil of an insulating resin film such as polyimide (copper-clad laminate) to form an electric circuit. Moreover, usually, a coverlay film having an insulating resin base material and an adhesive layer is attached to a copper foil having an electric circuit formed thereon to protect the electric circuit.
  • Patent Document 1 discloses an adhesive composition containing a styrene-based elastomer, a modified polyphenylene ether resin, an epoxy resin, and an epoxy resin curing agent, and a thermosetting adhesive layer made of this adhesive composition on a substrate. Formed thermosetting adhesive sheets are described. Patent Document 1 also describes that the adhesive composition has a low dielectric constant and a low dielectric loss tangent.
  • the adhesive composition and its cured product described in Patent Document 1 have low dielectric properties (in this specification, “low dielectric properties” means “low dielectric constant and low dielectric loss tangent”. ).
  • low dielectric properties means “low dielectric constant and low dielectric loss tangent”.
  • the fluidity before curing is too high, which can cause contamination of the surroundings during the bonding process.
  • the present invention has been made in view of the above circumstances, and provides a curable adhesive composition that gives a cured product excellent in low dielectric properties in a high frequency region and does not easily contaminate the surroundings in the bonding process, and a cured product thereof. intended to provide
  • curable adhesive compositions [1] to [10] and cured products [11] to [15] are provided.
  • [11] A cured product obtained by curing the curable adhesive composition according to any one of [1] to [10].
  • a curable adhesive composition that gives a cured product with excellent low dielectric properties in a high frequency range and that does not easily contaminate the surroundings in the bonding process, and a cured product thereof.
  • FIG. 2 is a schematic diagram (plan view) of a part of a laminate used when evaluating the exudation of an adhesive component.
  • FIG. 2 is a schematic diagram showing a cross section taken along line AA of FIG. 1;
  • the number average molecular weight (Mn) can be obtained as a standard polystyrene conversion value by performing gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent.
  • GPC gel permeation chromatography
  • THF tetrahydrofuran
  • the cross-linking reaction involving the binder resin (A) and the cross-linking agent (B) is referred to as “curing reaction (I)", and the cured product obtained mainly through the progress of curing reaction (I) is referred to as " It may be described as “cured product (I)”.
  • the cured product (I) should be cured at least to such an extent that exudation of the adhesive component in the coating film is suppressed. Therefore, the cured product (I) may be one in which the curing reaction (I) is almost completed, or contains an unreacted binder resin (A) and a cross-linking agent (B), and has undergone the curing reaction (I). It may have curability derived from it.
  • the curable adhesive composition of the present invention contains a curable component other than the binder resin (A) and the cross-linking agent (B) (hereinafter sometimes referred to as “curable component (X)”). good too.
  • the curable component (X) is a compound that participates in the curing reaction (I)
  • the curable component (X) is a compound that does not participate in the curing reaction (I), even if the curing reaction (I) is almost completed, the resulting cured product (I) is not affected by the curable component (X).
  • the curable adhesive composition containing the curable component (X) that does not participate in the curing reaction (I) can ensure multiple curing reactions without highly controlling the curing reaction (I). It is possible to more reliably prevent the adhesive component from oozing out of the coating film.
  • the curable component (X) includes the following components (C), (D) and (F).
  • Component (C) Non-aromatic curable compound that is liquid at 25° C.
  • Component (D) Polyphenylene ether resin having a reactive functional group
  • Component (F) Silane coupling agent
  • the curable adhesive composition of one embodiment of the present invention may further contain the following component (E).
  • the curable adhesive composition of one embodiment of the present invention further includes components other than the above components (A) to (F), as long as the effects of the present invention are not impaired. may contain ingredients.
  • the total content of components (A) to (E) is based on the total amount (100% by mass) of active ingredients in the curable adhesive composition, 45% by mass or more, 55% by mass or more, 65% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, 90% by mass or more, or 95% by mass or more, or 100% by mass below, it is good also as 99.9 mass % or less, or 99.8 mass % or less.
  • the curable adhesive composition of the present invention contains, as component (A), a binder resin having a reactive functional group (hereinafter sometimes referred to as "binder resin (A)"). Since the curable adhesive composition of the present invention contains the binder resin (A), contamination of the surroundings during the adhesion process can be suppressed, as will be described later. Binder resin (A) can be used individually by 1 type or in combination of 2 or more types.
  • the number average molecular weight (Mn) of the binder resin (A) is not particularly limited. 000, more preferably 10,000 to 100,000.
  • the number average molecular weight (Mn) of the binder resin (A) can be obtained as a standard polystyrene conversion value by performing gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent, and specific measurement The conditions are as described above.
  • binder resin (A) examples include polyolefin-based resins, phenoxy-based resins, polyimide-based resins, polyamideimide-based resins, polyvinyl butyral-based resins, and polycarbonate-based resins. Among these, polyolefin-based resins are preferable as the binder resin (A). When the binder resin (A) is a polyolefin resin, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties.
  • the curable adhesive composition may contain a binder resin other than the polyolefin resin as another component. good.
  • the content of the other binder resin is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, and still more preferably 100 parts by mass of the total polyolefin resin. 0 to 10 parts by weight, more preferably 0 to 5 parts by weight.
  • a polyolefin resin is a polymer containing repeating units derived from an olefin monomer.
  • the polyolefin resin may be a polymer consisting only of repeating units derived from an olefinic monomer, or a repeating unit derived from an olefinic monomer and a monomer copolymerizable with the olefinic monomer. It may be a polymer composed of repeating units derived from
  • the olefinic monomer is preferably an ⁇ -olefin having 2 to 8 carbon atoms, more preferably ethylene, propylene, 1-butene, isobutylene, or 1-hexene, and still more preferably ethylene or propylene.
  • These olefinic monomers can be used singly or in combination of two or more.
  • monomers copolymerizable with olefinic monomers include vinyl acetate, (meth)acrylic acid esters, and styrene.
  • (meth)acrylic acid means acrylic acid or methacrylic acid (same below).
  • Polyolefin resins include very low density polyethylene (VLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene, polypropylene (PP), ethylene-propylene Copolymers, olefinic elastomers (TPO), ethylene-vinyl acetate copolymers (EVA), ethylene-(meth)acrylic acid copolymers, ethylene-(meth)acrylic acid ester copolymers, and the like.
  • VLDPE very low density polyethylene
  • LDPE low density polyethylene
  • MDPE medium density polyethylene
  • HDPE high density polyethylene
  • PP polypropylene
  • TPO ethylene-propylene Copolymers
  • EVA ethylene-vinyl acetate copolymers
  • EVA ethylene-(meth)acrylic acid copolymers
  • ethylene-(meth)acrylic acid ester copolymers and the like.
  • Reactive functional groups contained in the binder resin (A) include a carboxy group, a carboxylic acid anhydride group, a carboxylic acid ester group, a hydroxyl group, an epoxy group, an amide group, an ammonium group, a nitrile group, an amino group, an imide group, and an isocyanate group. group, acetyl group, thiol group, ether group, thioether group, sulfone group, phosphon group, nitro group, urethane group, halogen atom, alkoxysilyl and the like.
  • Binder resin (A) is preferably a modified resin.
  • the modified resin is a resin into which a reactive functional group is introduced, which is obtained by modifying a resin as a precursor using a modifying agent.
  • a modifier used for modifying the binder resin is a compound having a reactive functional group in the molecule. Reactive functional groups include those previously described.
  • modified resins include resins into which acid groups have been introduced (acid-modified resins) and resins into which hydroxyl groups have been introduced, and acid-modified resins are preferred.
  • acid-modified resins resins into which an acid anhydride structure is introduced are preferable.
  • a resin is reacted with an unsaturated carboxylic acid or an unsaturated carboxylic anhydride (hereinafter sometimes referred to as "unsaturated carboxylic acid or the like") to form a carboxy group or a carboxylic anhydride group. is introduced (graft modification).
  • unsaturated carboxylic acid or an unsaturated carboxylic anhydride hereinafter sometimes referred to as "unsaturated carboxylic acid or the like
  • Unsaturated carboxylic acids to be reacted with the resin include unsaturated carboxylic acids such as maleic acid, fumaric acid, itaconic acid, citraconic acid, glutaconic acid, tetrahydrophthalic acid, and aconitic acid; maleic anhydride, itaconic anhydride, and glutaconic anhydride. acids, unsaturated carboxylic anhydrides such as citraconic anhydride, aconitic anhydride, norbornene dicarboxylic anhydride, and tetrahydrophthalic anhydride; These can be used individually by 1 type or in combination of 2 or more types. Among these, maleic anhydride is preferable because it is easy to obtain a curable adhesive composition that gives a cured product with higher adhesive strength.
  • the amount of the unsaturated carboxylic acid or the like to be reacted with the resin is preferably 0.1 to 5 parts by mass, more preferably 0.2 to 3 parts by mass, and still more preferably 0.2 to 1 part by mass with respect to 100 parts by mass of the resin. part by mass.
  • the method of introducing unsaturated carboxylic acid units or unsaturated carboxylic anhydride units into the resin is not particularly limited.
  • a radical generator such as organic peroxides or azonitriles, a resin and an unsaturated carboxylic acid, etc.
  • a method of heating and melting above the melting point of the resin to react or a method of reacting the resin and the unsaturated carboxylic acid.
  • the resin is graft-copolymerized with an unsaturated carboxylic acid or the like by heating and stirring in the presence of a radical generator.
  • a modified polyolefin resin is a polyolefin resin into which a reactive functional group has been introduced, obtained by modifying a polyolefin resin as a precursor using a modifier.
  • the curable adhesive composition contains, as another component, a binder resin other than the acid-modified polyolefin resin.
  • a binder resin other than the acid-modified polyolefin resin may be included in the curable adhesive composition.
  • the content of the other binder resin is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, and more preferably 0 to 30 parts by mass, based on 100 parts by mass of the total amount of the acid-modified polyolefin resin. It is preferably 0 to 10 parts by weight, and more preferably 0 to 5 parts by weight.
  • Component (B) a cross-linking agent having a molecular weight of 1000 or less, which can react with the component (A)]
  • the curable adhesive composition of the present invention contains, as the component (B), a cross-linking agent having a molecular weight of 1,000 or less that can react with the component (A) (hereinafter sometimes referred to as "cross-linking agent (B)". ). Since the curable adhesive composition of the present invention contains the cross-linking agent (B), contamination of the surroundings during the adhesion process can be suppressed, as will be described later.
  • a crosslinking agent (B) can be used individually by 1 type or in combination of 2 or more types.
  • the content of the cross-linking agent (B) (the total amount of these when two or more cross-linking agents (B) are included) is 0 with respect to the total amount (100% by mass) of the active ingredients of the curable adhesive composition. .1% by mass or more, preferably 0.2% by mass or more, more preferably 0.3% by mass or more, even more preferably 0.5% by mass or more, even more preferably 0.7% by mass or more, and particularly preferably is 0.9% by mass or more, and is preferably 5% by mass or less, more preferably 4% by mass or less, even more preferably 3% by mass or less, and even more preferably 2% by mass or less.
  • the content of the cross-linking agent (B) is 0.1% by mass or more relative to the total amount of active ingredients in the curable adhesive composition, it is possible to obtain a curable adhesive composition that does not easily stain the surroundings. .
  • the content of the cross-linking agent (B) is 5% by mass or less with respect to the total amount of active ingredients in the curable adhesive composition, so that the curable adhesive composition gives a cured product having excellent low dielectric properties. easier to obtain.
  • the content of the cross-linking agent (B) is preferably 0.1 part by mass or more, more preferably 100 parts by mass of component (A) 0.3 parts by mass or more, more preferably 0.5 parts by mass or more, still more preferably 0.8 parts by mass or more, particularly preferably 1.2 parts by mass or more, and preferably 10 parts by mass or less, more It is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less.
  • Cross-linking agent (B) is a compound capable of reacting with component (A). Therefore, as the cross-linking agent (B), it is necessary to appropriately select one having a reactive group or a reactive site that is reactive with the reactive functional group in the binder resin (A).
  • the cross-linking agent (B) an isocyanate-based cross-linking agent, an epoxy-based cross-linking agent, a metal chelate-based cross-linking agent, an aziridine-based cross-linking agent, or the like can be used.
  • one or more selected from isocyanate-based cross-linking agents, epoxy-based cross-linking agents, and metal chelate-based cross-linking agents are preferable from the viewpoint of storage stability.
  • a cross-linking agent ( B) is preferably one or more selected from isocyanate-based cross-linking agents, epoxy-based cross-linking agents, and metal chelate-based cross-linking agents.
  • An isocyanate-based cross-linking agent is a compound having two or more isocyanate groups in the molecule.
  • isocyanate cross-linking agents include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylene diisocyanate, 1,5-pentamethylene diisocyanate, and 1,6-hexamethylene.
  • Epoxy crosslinking agent is a compound having two or more epoxy groups in its molecule.
  • Epoxy crosslinking agents include 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, N,N,N',N'-tetraglycidyl-m-xylylenediamine, ethylene glycol diglycidyl ether, 1 ,6-hexanediol diglycidyl ether, trimethylolpropane diglycidyl ether, diglycidylaniline, diglycidylamine and the like.
  • a metal chelate-based cross-linking agent is a chelate compound having metal ions functioning as cross-linking points.
  • metal chelate-based cross-linking agents for example, metal chelate compounds whose metal ions are aluminum ions, zirconium ions, titanium ions, zinc ions, iron ions, tin ions, and the like can be used. Among these, aluminum chelate compounds are preferred.
  • aluminum chelate compounds include aluminum tris(acetylacetonate), acetylacetonate aluminum bis(ethylacetoacetate), diisopropoxyaluminum monooleyl acetoacetate, monoisopropoxyaluminum bisoleyl acetoacetate, and the like.
  • the cross-linking agent (B) is preferably a compound having an isocyanurate skeleton, more preferably a compound having an isocyanurate skeleton and two or more isocyanate groups.
  • the cross-linking agent (B) is a compound having an isocyanurate skeleton, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties.
  • the component (B) is a curable adhesive composition that is a compound having an isocyanurate skeleton
  • the curable adhesive composition contains, as another component, a cross-linking compound other than the compound having an isocyanurate skeleton. It may contain an agent.
  • the content of the other cross-linking agent is preferably 0 to 100 parts by mass, more preferably 0 to 50 parts by mass, with respect to 100 parts by mass of the total amount of the compound having an isocyanurate skeleton. More preferably 0 to 30 parts by mass, still more preferably 0 to 10 parts by mass, and particularly preferably 0 to 5 parts by mass.
  • a curable adhesive composition that gives a cured product having excellent low dielectric properties can be easily obtained.
  • an isocyanurate of a polyisocyanate compound is more preferred, and an isocyanurate of 1,5-pentamethylene diisocyanate [1,3,5-tris(5-isocyanatopentyl)-1,3,5-triazine-2, 4,6-trione] or isocyanurate of 1,6-hexamethylene diisocyanate [1,3,5-tris(6-isocyanatohexyl)-1,3,5-triazine-2,4,6-trione] More preferred.
  • the cross-linking agent (B) is a compound that can react with the binder resin (A), the binder resin (A) and the cross-linking agent ( B) can be reacted to build a crosslinked structure in the coating film.
  • a coating film having a crosslinked structure inside is difficult to fluidize even when heated. Therefore, by building a cross-linked structure in the coating film before adhering the two adherends, even if heat treatment is performed when adhering the two adherends, staining of the adhesive component in the coating film can be prevented.
  • the coating film can be completely cured while suppressing extrusion.
  • the curable adhesive composition of the present invention by appropriately controlling the reaction between the binder resin (A) and the cross-linking agent (B), contamination of the surroundings during the adhesion process can be suppressed. .
  • Component (C) non-aromatic curable compound that is liquid at 25°C
  • Component (C) is a non-aromatic curable compound that is liquid at 25° C. (hereinafter sometimes referred to as “curable compound (C)”). Curable compound (C) can be used individually by 1 type or in combination of 2 or more types.
  • the curable compound (C) is a curable compound. Therefore, when the curable compound (C) is the curable component (X) that does not participate in the curing reaction (I), the curable adhesive composition containing the curable compound (C) causes the curing reaction (I). The resulting cured product can undergo curing reaction (II) and can function as a solid adhesive.
  • the curable compound (C) is a compound that is liquid at 25°C. Therefore, when the curable compound (C) is the curable component (X) that does not participate in the curing reaction (I), the curable adhesive composition containing the curable compound (C) causes the curing reaction (I).
  • the solid adhesive composed of the resulting cured product has good wettability and spreadability during lamination processing, and is more excellent in lamination aptitude.
  • "Liquid at 25°C” means having fluidity at 25°C.
  • a compound that is liquid at 25° C. is a compound with a viscosity of 2 to 10000 mPa ⁇ s measured at 25° C. and 1.0 rpm using an E-type viscometer.
  • the curable compound (C) is a non-aromatic compound.
  • a non-aromatic compound means a compound without an aromatic ring. Since the curable compound (C) is a non-aromatic compound, the cured product of the curable adhesive composition containing the curable compound (C) tends to have excellent low dielectric properties.
  • the curable compound (C) is preferably a compound having a heterocyclic skeleton.
  • the curable compound (C) is a compound having a heterocyclic skeleton, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent adhesive strength and low dielectric properties.
  • the component (C) is a curable adhesive composition that is a compound having a heterocyclic skeleton, the curable adhesive composition contains, as another component, a curable compound other than the compound having the heterocyclic skeleton. It may contain a compound.
  • the content of the other curable compound is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, relative to 100 parts by mass of the total amount of the compound having a heterocyclic skeleton. parts, more preferably 0 to 10 parts by weight, and even more preferably 0 to 5 parts by weight.
  • the heterocyclic skeleton includes an isocyanurate skeleton and a glycoluril skeleton.
  • the heterocyclic skeleton preferably has an n-fold rotation axis as a symmetry element.
  • a cured product of a curable adhesive composition containing such a curable compound (C) having a heterocyclic skeleton tends to have excellent low dielectric properties.
  • the molecular weight of the curable compound (C) is preferably 1,000 or less, more preferably 800 or less, still more preferably 650 or less, and even more preferably 500 or less. Curable compounds with a molecular weight of 1,000 or less tend to meet the requirement of being liquid at 25°C. Moreover, the molecular weight of the curable compound (C) is preferably 100 or more, more preferably 200 or more, and even more preferably 275 or more. The curable compound (C) having a molecular weight of 100 or more is less likely to volatilize during the drying process and heat curing process of the curable adhesive composition, so that a cured product having desired physical properties can be easily obtained.
  • the number of carbon atoms in the hydrocarbon group having a double bond at the end contained in the curable compound (C') is preferably 2-10, more preferably 2-5.
  • Hydrocarbon groups having a double bond at the end include vinyl group, allyl group, 3-butenyl group, 4-pentenyl group, 5-hexenyl group, isopropenyl group, 1-methyl-2-propenyl group and vinylbenzyl group. , a vinyl naphthyl group, and the like. Among these, an allyl group is preferred.
  • the number of hydrocarbon groups having a double bond at the terminal contained in the curable compound (C') is two or more.
  • the number of hydrocarbon groups having a double bond at the terminal is 2 or more, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent adhesive strength and heat resistance.
  • the number of hydrocarbon groups having a double bond at the end is preferably 2-4, more preferably 2.
  • curable compound (C') examples include a curable compound (C') having an isocyanurate skeleton and a curable compound (C') having a glycoluril skeleton.
  • curable compound (C') having an isocyanurate skeleton examples include compounds represented by the following formula (1) or (2).
  • R 1 and R 2 each independently represent a hydrocarbon group having a double bond at the end;
  • R 3 is a saturated hydrocarbon group having 1 to 15 carbon atoms; represents an alkoxy group-substituted alkyl group.
  • R 4 to R 6 each independently represent a hydrocarbon group having a double bond at its end.
  • hydrocarbon groups having a double bond at the end represented by R 1 , R 2 , R 4 , R 5 and R 6 are as explained above.
  • the saturated hydrocarbon group represented by R 3 has 1 to 15 carbon atoms, preferably 5 to 15 carbon atoms, and more preferably 8 to 15 carbon atoms.
  • saturated hydrocarbon groups represented by R 3 include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, s-butyl group, isobutyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group, etc. is mentioned.
  • curable compound (C') having a glycoluril skeleton examples include compounds represented by the following formula (3).
  • a compound having an isocyanurate skeleton is preferable as the curable compound (C′), since a cured product having an appropriate crosslink density and excellent low dielectric properties can be easily obtained.
  • a compound represented by is more preferable, and a compound represented by the following formula is even more preferable.
  • R represents a saturated hydrocarbon group having 5 to 15 carbon atoms, preferably a saturated hydrocarbon group having 8 to 15 carbon atoms.
  • the content of the curable compound (C) (the total amount when two or more curable compounds (C) are included) is preferably 5% by mass or more, more preferably 7% by mass or more, still more preferably 8.5% by mass or more, relative to the total amount (100% by mass) of the active ingredients of the curable adhesive composition, and , preferably 25% by mass or less, more preferably 20% by mass or less, and still more preferably 15% by mass or less.
  • the content of the curable compound (C) is 5% by mass or more based on the total amount of active ingredients in the curable adhesive composition, it becomes easier to obtain a curable adhesive composition that provides a cured product with excellent adhesive strength.
  • the content of the curable compound (C) is 25% by mass or less in the total amount of active ingredients in the curable adhesive composition, it is easy to obtain a curable adhesive composition that gives a cured product having excellent low dielectric properties. Become.
  • the content of the curable compound (C) (two or more curable compounds (C)
  • the total amount of these when containing) is preferably 3 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 7 parts by mass or more, still more preferably 10 parts by mass or more, and preferably 30 It is not more than 25 parts by mass, more preferably not more than 20 parts by mass, and even more preferably not more than 16 parts by mass.
  • Polyphenylene ether resin (D) is a compound having a polyphenylene ether skeleton and a reactive functional group. Since the polyphenylene ether resin (D) has a polyphenylene ether skeleton, the cured product of the curable adhesive composition containing the polyphenylene ether resin (D) is excellent in low dielectric properties. Moreover, since the polyphenylene ether resin (D) has a reactive functional group, the cured product of the curable adhesive composition containing the polyphenylene ether resin (D) has excellent heat resistance. Polyphenylene ether resin (D) can be used individually by 1 type or in combination of 2 or more types.
  • Examples of the polyphenylene ether skeleton in the polyphenylene ether resin (D) include those represented by the following formula (4).
  • X is a divalent group represented by the following formula (5) or formula (6)
  • each Y is independently a divalent group represented by the following formula (7) is a group
  • a and b are integers of 0 to 100, and at least one of a and b is 1 or more.
  • * represents a bond (same below).
  • R 13 to R 20 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, preferably a hydrogen atom or a methyl group.
  • R 21 to R 28 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, preferably a hydrogen atom or a methyl group.
  • A represents a linear, branched or cyclic divalent hydrocarbon group having 20 or less carbon atoms.
  • the polyphenylene ether resin (D) a resin having a reactive functional group at both ends of the polyphenylene ether skeleton is preferable because a cured product having excellent low dielectric properties can be easily obtained.
  • the component is a curable adhesive composition that is a resin having a reactive functional group at both ends of the polyphenylene ether skeleton
  • the curable adhesive composition contains, as another component, the polyphenylene ether skeleton
  • Other polyphenylene ether resins other than resins having reactive functional groups at both ends may be contained.
  • the content of the other polyphenylene ether resin is preferably 0 to 50 parts by mass with respect to 100 parts by mass of the total amount of the resin having reactive functional groups at both ends of the polyphenylene ether skeleton. , more preferably 0 to 30 parts by mass, still more preferably 0 to 10 parts by mass, and even more preferably 0 to 5 parts by mass.
  • the polyphenylene ether resin (D) can be obtained by forming a polyphenylene ether skeleton and then introducing a reactive functional group to the terminal.
  • a polyphenylene ether resin (D) having vinylbenzyl groups at both ends as reactive functional groups was reacted with a bifunctional phenol compound and a monofunctional phenol compound to obtain a polymer having phenolic hydroxyl groups at both ends. Then, it can be obtained by vinylbenzyl etherifying the terminal phenolic hydroxyl group using 4-(chloromethyl)styrene.
  • the content of the polyphenylene ether resin (D) (when two or more (D) components are included, the total amount of these) is Preferably 1% by mass or more, more preferably 5% by mass or more, still more preferably 10% by mass or more, still more preferably 15% by mass, relative to the total amount (100% by mass) of the active ingredients in the curable adhesive composition or more, preferably 30% by mass or less, more preferably 25% by mass or less.
  • the content of the polyphenylene ether resin (D) is 1% by mass or more in the total amount of active ingredients of the curable adhesive composition, it is easy to obtain a curable adhesive composition that gives a cured product having excellent low dielectric properties. Become. When the content of the polyphenylene ether resin (D) is 30% by mass or less in the total amount of active ingredients of the curable adhesive composition, it becomes easier to impart sticking properties.
  • the curable adhesive composition of the present invention may contain a silane coupling agent (F) as a curable component (X).
  • the silane coupling agents (F) can be used singly or in combination of two or more.
  • silane coupling agent (F) organosilicon compounds having at least one alkoxysilyl group in the molecule are preferred.
  • Silane coupling agents (F) include 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyl Silane coupling agents having a (meth)acryloyl group such as roxypropyltrimethoxysilane; Silane coupling agents having a vinyl group such as vinyltrimethoxysilane, vinyltriethoxysilane, dimethoxymethylvinylsilane, diethoxymethylvinylsilane, trichlorovinylsilane, vinyltris(2-methoxyethoxy)silane; 2-(3,4-epoxycyclohexyl
  • the content of the silane coupling agent (F) (when two or more silane coupling agents (F) are included, the total amount of these) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and still more preferably 0.08% by mass or more, relative to the total amount (100% by mass) of the active ingredients of the curable adhesive composition and is preferably 5% by mass or less, more preferably 3% by mass or less, even more preferably 1% by mass or less, and even more preferably 0.5% by mass or less.
  • the content of the silane coupling agent (F) is 0.01% by mass or more based on the total amount of active ingredients in the curable adhesive composition, it becomes easier to maintain the adhesiveness after the high-temperature and high-humidity test.
  • the content of the silane coupling agent (F) is 5% by mass or less in the total amount of active ingredients in the curable adhesive composition, it becomes easier to maintain the adhesiveness after the high temperature and high humidity test.
  • the content of the silane coupling agent (F) (two or more silane coupling agents
  • the total amount of these when containing (F)) is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and even more preferably 0.15 It is at least 3 parts by mass, preferably 3 parts by mass or less, more preferably 1 part by mass or less, still more preferably 0.7 parts by mass or less, and even more preferably 0.5 parts by mass or less.
  • the quaternary ammonium salts include tetrabutylammonium tetrafluoroborate, tetrabutylammonium hexafluorophosphate, tetrabutylammonium hydrogensulfate, tetraethylammonium tetrafluoroborate, tetraethylammonium p-toluenesulfonate, N,N-dimethyl-N- benzylanilinium hexafluoroantimonate, N,N-dimethyl-N-benzylanilinium tetrafluoroborate, N,N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N,N-diethyl-N-benzyltrifluoromethanesulfonate , N,N-dimethyl-N-(4-methoxybenzyl)pyridinium hexafluoroantimonate,
  • iodonium salts include diphenyliodonium hexafluoroarsinate, bis(4-chlorophenyl)iodonium hexafluoroarsinate, bis(4-bromophenyl)iodonium hexafluoroarsinate, phenyl(4-methoxyphenyl)iodonium hexafluoroarsinate, and the like. is mentioned.
  • the content of the cationic polymerization initiator (E) (when two or more (E) components are included, the total amount of these) is a cationic Preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass with respect to a total of 100 parts by mass of components (C) and (D), which are polymerizable compounds Above, more preferably 0.2 parts by mass or more, preferably 6 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 4 parts by mass or less.
  • the content of the cationic polymerization initiator is 0.01 parts by mass or more, it becomes easier to prevent a decrease in reactivity.
  • the content of the cationic polymerization initiator is 6 parts by mass or less, it becomes easy to suppress corrosion of the adherend.
  • the method of using the curable adhesive composition of the present invention is not particularly limited.
  • the curable adhesive composition of the present invention is applied to one adherend, the resulting coating film is dried, and the curing reaction (I) proceeds to form a cured product (I).
  • another adherend is superimposed on the cured product (I), and these adherends can be adhered by further curing the coating film.
  • the curing reaction (I) started to build a crosslinked structure in the coating film is stopped in the middle, the unreacted binder resin (A) in the cured product (I) and the cross-linking agent (B) can be used to restart the curing reaction (I) to bond the two adherends together.
  • the cured product (I) contains a curable component (X) that does not participate in the curing reaction (I)
  • the curing reaction (II) can be used to bond two adherends together. .
  • Examples of methods for applying the curable adhesive composition include spin coating, spray coating, bar coating, knife coating, roll coating, blade coating, die coating, and gravure coating.
  • the thickness of the coating film is not particularly limited, it is usually 1 to 50 ⁇ m, preferably 1 to 25 ⁇ m, more preferably 5 to 25 ⁇ m.
  • the curable adhesive composition of the present invention provides a cured product having a dielectric loss tangent of less than 0.0050 at 23° C. and a frequency of 1 GHz by curing the curable adhesive composition, and 0.0030 or less.
  • Those that give a cured product are preferred, those that give a cured product of 0.0020 or less are more preferred, those that give a cured product of 0.0015 or less are more preferred, those that give a cured product of 0.0012 or less are even more preferred, Those that give a cured product of 0.0010 or less are more preferred, and those that give a cured product of 0.0008 or less are particularly preferred.
  • the dielectric loss tangent it is usually 0.0001 or more.
  • the curable adhesive composition of the present invention preferably gives a cured product having a dielectric constant of 3.00 or less at 23° C. and a frequency of 1 GHz by curing the curable adhesive composition, and preferably 2.75 or less. more preferably give a cured product of 2.50 or less. Although there is no particular lower limit for the dielectric constant under these conditions, it is usually 2.00 or more.
  • the cured state of the sample used for the measurement of the dielectric loss tangent and the dielectric constant is not limited as long as the measurement is possible. For example, it may or may not have additional curability.
  • An example of a sample for measurement of the dielectric loss tangent and relative permittivity is a sheet-like adhesive after being subjected to a heat treatment at 100° C. for 2 minutes as a drying treatment and curing reaction (I).
  • the curable adhesive composition of the present invention provides a cured product having the above-described dielectric properties through a curing reaction. It is preferably used as a material for forming members, insulating members, and the like.
  • the cured product of the present invention is characterized in that the raw material composition is the curable adhesive composition of the present invention. That is, the cured product of the present invention is a product in which at least the curing reaction (I) proceeds and the viscosity of the curable adhesive composition increases or solidifies.
  • Cured product Cured product ( ⁇ 1) A cured product whose raw material composition is a curable adhesive composition capable of performing curing reaction (I) and curing reaction (II) as a curing reaction, at least curing reaction (II Cured product having curability derived from )
  • Cured product ( ⁇ 2) A cured product whose raw material composition is a curable adhesive composition capable of performing only the curing reaction (I) as a curing reaction, wherein the curing reaction (I ) is completed and does not have further curability.
  • the cured product ( ⁇ 1) and the cured product ( ⁇ 1) are cured products having curability.
  • the cured product ( ⁇ 1) and cured product ( ⁇ 1) are useful as solid adhesives. It is preferable that these hardened products have thermosetting properties because the bonding process can be performed efficiently.
  • the thermosetting cured product preferably has a sheet-like shape. Since the thermosetting cured product has a sheet-like shape, two adherends can be efficiently adhered by heat press treatment or the like.
  • thermosetting sheet adhesives Sheet-shaped thermosetting cured products are protected on one or both sides for protection during storage and transportation. It may have a seat or the like.
  • thermosetting sheet adhesive of the present invention uses the curable adhesive composition of the present invention as a raw material composition. Therefore, the cured product obtained by curing the thermosetting sheet adhesive of the present invention is excellent in low dielectric properties. Therefore, the thermosetting sheet-like adhesive of the present invention is suitably used as a sheet-like adhesive for electronic devices and a sheet-like adhesive for coverlay films.
  • Sheet-like adhesives for electronic devices are sheet-like adhesives used for bonding various parts in electronic devices and for protecting and insulating circuits in electronic devices.
  • Examples of electronic devices include communication devices such as smartphones and tablet terminals.
  • a sheet-like adhesive for a coverlay film is a sheet-like adhesive used when manufacturing a coverlay film.
  • a coverlay film is, for example, a laminated film used to protect the surface of a flexible printed wiring board, and usually has an insulating resin layer and an adhesive layer.
  • the thermosetting sheet adhesive of the present invention is useful as this adhesive layer.
  • the cured product ( ⁇ 2) and the cured product ( ⁇ 2) are non-curing products.
  • the cured product ( ⁇ 2) and the cured product ( ⁇ 2) the cured product ( ⁇ 1) and the cured product ( ⁇ 1) function as an adhesive and are in a completely cured state, or the curable adhesive composition of the present invention. Examples include a molded article obtained by completely curing an object.
  • Binder resin (A1) maleic anhydride-modified ⁇ -olefin polymer [manufactured by Mitsui Chemicals, trade name: UNISTOL H-200, number average molecular weight: 47,000]
  • Isocyanate-based cross-linking agent (B1) 1,3,5-tris(5-isocyanatopentyl)-1,3,5-triazine-2,4,6-trione [manufactured by Mitsui Chemicals, Inc., trade name: Stabio D-370N, molecular weight: 462]
  • Binder resin (A1) 100 parts by mass, isocyanate cross-linking agent (B1) 0.5 parts by mass, curable compound (C1) 12.5 parts by mass, polyphenylene ether resin (D1) 25 parts by mass, cationic polymerization initiator (E1) 0.12 parts by mass and 0.2 parts by mass of the silane coupling agent (F1) were dissolved in toluene to prepare a curable adhesive composition.
  • the obtained curable adhesive composition is applied on the release-treated surface of a release sheet (first release sheet, manufactured by Lintec Corporation, trade name: SP-PET752150) to form a coating film, and the resulting coating is The film was dried at 100° C.
  • An adhesive sheet was obtained by laminating the release-treated surface of another release sheet (second release sheet, product name: SP-PET381130, manufactured by Lintec Corporation) on the exposed surface of the adhesive layer.
  • second release sheet product name: SP-PET381130, manufactured by Lintec Corporation
  • FIG. 1 is a schematic plan view of the laminated body used for evaluating the exudation of the adhesive component in the examples after being subjected to a heat press treatment. As shown in FIG.
  • the maximum value X of the distance between the oozing adhesive component 2 and the polyimide film 3 when viewed from the top is defined as "the oozing length of the adhesive component", and is shown in Table 1. described.
  • the cured products of the curable adhesive compositions obtained in Examples 1 to 5 and Comparative Example 1 are all excellent in low dielectric properties.
  • a heat press treatment was performed under the conditions of 171° C., 1.38 MPa, and 20 minutes, and the adhesive component oozed out to a large extent.
  • the curable adhesive compositions of Examples 1 to 5 contain the cross-linking agent (B), the coating film of the curable adhesive composition was dried at 100°C or heat laminated at 100°C. A crosslinked structure is formed in the coating film by performing the treatment. Therefore, even if the heat press treatment is performed under the conditions of 171° C., 1.38 MPa, and 20 minutes, the exudation of the adhesive component is suppressed.

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Abstract

The present invention provides a curable adhesive composition which contains (A) a binder resin that has a reactive functional group and (B) a crosslinking agent that is reactive with the component (A), while having a molecular weight of 1000 or less, wherein the content of the component (B) is 0.1% by mass or more relative to the total amount of the active ingredients of this curable adhesive composition. A cured product that has a dielectric loss tangent of less than 0.0050 at 23°C at a frequency of 1 GHz is obtained by curing this curable adhesive composition. The present invention also provides a cured product of this curable adhesive composition.

Description

硬化性接着剤組成物、及び硬化物Curable adhesive composition and cured product
 本発明は、高周波領域での低誘電特性に優れる硬化物を与え、かつ、接着工程において周囲を汚染し難い硬化性接着剤組成物、及びその硬化物に関する。本明細書において、高周波領域とは、300MHz~300GHzの領域を指すものとする。 The present invention relates to a curable adhesive composition that gives a cured product with excellent low dielectric properties in a high frequency range and that does not easily contaminate the surroundings during the bonding process, and the cured product thereof. In this specification, the high frequency region refers to the region from 300 MHz to 300 GHz.
 近年、電子機器の小型化、軽量化に伴い、配線部材としてフレキシブルプリント配線板(FPC)を用いることが多くなってきている。
 FPCは、例えば、ポリイミド等の絶縁樹脂フィルムに銅箔を貼合したもの(銅張積層板)の銅箔に対してエッチング処理を施して、電気回路を形成することにより得ることができる。
 また、通常、絶縁樹脂基材と接着剤層とを有するカバーレイフィルムを、電気回路が形成された銅箔に貼合し、電気回路を保護することが行われている。
In recent years, with the miniaturization and weight reduction of electronic equipment, the use of flexible printed circuit boards (FPC) as wiring members has increased.
An FPC can be obtained, for example, by etching the copper foil of an insulating resin film such as polyimide (copper-clad laminate) to form an electric circuit.
Moreover, usually, a coverlay film having an insulating resin base material and an adhesive layer is attached to a copper foil having an electric circuit formed thereon to protect the electric circuit.
 ところで、近年、スマートフォン等の通信機器に関しては、より大容量のデータを扱うために、電気信号の高周波化が進んでいる。
 しかしながら、高周波領域の電気信号は熱に変わりやすいため、電気信号を高周波化すると伝送損失が増大する傾向があった。
By the way, in recent years, regarding communication devices such as smartphones, the frequency of electric signals has been increasing in order to handle larger amounts of data.
However, since electrical signals in a high frequency range are easily converted into heat, increasing the frequency of electrical signals tends to increase transmission loss.
 高周波領域の電気信号を、高速で、かつ、伝送損失を抑えて伝送するために、配線部材を構成する絶縁体(基材や接着剤等)の誘電特性を改善(低誘電率化及び低誘電正接化)することが行われてきた。 In order to transmit electrical signals in the high frequency range at high speed while suppressing transmission loss, the dielectric properties of the insulators (base materials, adhesives, etc.) Tangentization) has been done.
 特許文献1には、スチレン系エラストマー、変性ポリフェニレンエーテル樹脂、エポキシ樹脂、及びエポキシ樹脂硬化剤を含有する接着剤組成物や、この接着剤組成物からなる熱硬化性接着剤層が基材上に形成されて成る熱硬化性接着シートが記載されている。
 特許文献1には、その接着剤組成物は、誘電率や誘電正接が低いことも記載されている。
Patent Document 1 discloses an adhesive composition containing a styrene-based elastomer, a modified polyphenylene ether resin, an epoxy resin, and an epoxy resin curing agent, and a thermosetting adhesive layer made of this adhesive composition on a substrate. Formed thermosetting adhesive sheets are described.
Patent Document 1 also describes that the adhesive composition has a low dielectric constant and a low dielectric loss tangent.
特開2019-135280号公報JP 2019-135280 A
 特許文献1に記載される接着剤組成物やその硬化物は、低誘電特性を有している(本明細書において、「低誘電特性」とは「低誘電率及び低誘電正接」をいう。)。
 しかしながら、今後予想される電気信号の更なる高周波化に対応するために、高周波領域での低誘電特性にさらに優れる硬化物を形成することが要望されていた。
 また、従来の硬化性接着剤組成物に関しては、硬化前の流動性が高すぎる結果、接着工程において周囲の汚染を引き起こす場合があった。
The adhesive composition and its cured product described in Patent Document 1 have low dielectric properties (in this specification, "low dielectric properties" means "low dielectric constant and low dielectric loss tangent". ).
However, in order to cope with the further increase in the frequency of electrical signals expected in the future, it has been desired to form a cured product that is even more excellent in low dielectric properties in the high frequency region.
In addition, with regard to conventional curable adhesive compositions, the fluidity before curing is too high, which can cause contamination of the surroundings during the bonding process.
 本発明は、上記実情に鑑みてなされたものであり、高周波領域での低誘電特性に優れる硬化物を与え、かつ、接着工程において周囲を汚染し難い硬化性接着剤組成物、及びその硬化物を提供することを目的とする。 The present invention has been made in view of the above circumstances, and provides a curable adhesive composition that gives a cured product excellent in low dielectric properties in a high frequency region and does not easily contaminate the surroundings in the bonding process, and a cured product thereof. intended to provide
 本発明者らは上記課題を解決すべく鋭意検討した。その結果、バインダー樹脂を含有し、低誘電特性に優れる硬化物を与える硬化性接着剤組成物について、バインダー樹脂と反応し得る架橋剤を配合することで、接着工程における周囲の汚染を抑制し得ることを見出し、本発明を完成するに至った。 The inventors diligently studied to solve the above problems. As a result, for a curable adhesive composition that contains a binder resin and gives a cured product with excellent low dielectric properties, by blending a cross-linking agent that can react with the binder resin, contamination of the surroundings during the adhesion process can be suppressed. The inventors have found that and completed the present invention.
 かくして本発明によれば、下記〔1〕~〔10〕の硬化性接着剤組成物、及び〔11〕~〔15〕の硬化物が提供される。 Thus, according to the present invention, the following curable adhesive compositions [1] to [10] and cured products [11] to [15] are provided.
〔1〕下記(A)成分、及び(B)成分を含有し、(B)成分の含有量が硬化性接着剤組成物の有効成分の全量に対して0.1質量%以上である硬化性接着剤組成物であって、
 前記硬化性接着剤組成物が、硬化することで、23℃、周波数1GHzにおける誘電正接が0.0050未満の硬化物を与えるものである、硬化性接着剤組成物。
(A)成分:反応性官能基を有するバインダー樹脂
(B)成分:前記(A)成分と反応し得る、分子量が1000以下の架橋剤
〔2〕前記(A)成分が、ポリオレフィン系樹脂である、〔1〕に記載の硬化性接着剤組成物。
〔3〕前記(A)成分が、酸変性樹脂である、〔1〕又は〔2〕に記載の硬化性接着剤組成物。
〔4〕前記(B)成分が、イソシアヌレート骨格を有する化合物である、〔1〕~〔3〕のいずれかに記載の硬化性接着剤組成物。
〔5〕前記(B)成分が、イソシアネート基を2以上有する化合物である、〔1〕~〔4〕のいずれかに記載の硬化性接着剤組成物。
〔6〕さらに下記(C)成分を含有する、〔1〕~〔5〕のいずれかに記載の硬化性接着剤組成物。
(C)成分:25℃で液体である非芳香族の硬化性化合物
〔7〕前記(C)成分が、末端に二重結合を有する炭化水素基を2以上有する化合物である、〔6〕に記載の硬化性接着剤組成物。
〔8〕さらに下記(D)成分を含有する、〔1〕~〔7〕のいずれかに記載の硬化性接着剤組成物。
(D)成分:反応性官能基を有するポリフェニレンエーテル樹脂
〔9〕さらに下記(E)成分を含有する、〔1〕~〔8〕のいずれかに記載の硬化性接着剤組成物。
(E)成分:カチオン重合開始剤
〔10〕前記硬化性接着剤組成物が、硬化することで、23℃、周波数1GHzにおける誘電率が3.00以下の硬化物を与えるものである、〔1〕~〔9〕のいずれかに記載の硬化性接着剤組成物。
〔11〕〔1〕~〔10〕のいずれかに記載の硬化性接着剤組成物を硬化してなる、硬化物。
〔12〕前記硬化物が、熱硬化性を有する、〔11〕に記載の硬化物。
〔13〕前記硬化物が、シート状の形状を有する、〔11〕又は〔12〕に記載の硬化物。
〔14〕前記硬化物が、電子デバイス用のシート状接着剤である、〔11〕~〔13〕のいずれかに記載の硬化物。
〔15〕前記硬化物が、カバーレイフィルム用のシート状接着剤である、〔11〕~〔13〕のいずれかに記載の硬化物。
[1] Curability containing the following components (A) and (B), wherein the content of component (B) is 0.1% by mass or more relative to the total amount of active ingredients in the curable adhesive composition An adhesive composition comprising:
A curable adhesive composition that, when cured, gives a cured product having a dielectric loss tangent of less than 0.0050 at 23° C. and a frequency of 1 GHz.
Component (A): a binder resin having a reactive functional group Component (B): a cross-linking agent having a molecular weight of 1000 or less that can react with the component (A) [2] The component (A) is a polyolefin resin , the curable adhesive composition according to [1].
[3] The curable adhesive composition according to [1] or [2], wherein the component (A) is an acid-modified resin.
[4] The curable adhesive composition according to any one of [1] to [3], wherein the component (B) is a compound having an isocyanurate skeleton.
[5] The curable adhesive composition according to any one of [1] to [4], wherein the component (B) is a compound having two or more isocyanate groups.
[6] The curable adhesive composition according to any one of [1] to [5], further comprising the following component (C).
Component (C): A non-aromatic curable compound that is liquid at 25° C. [7] Component (C) is a compound having two or more hydrocarbon groups with double bonds at their terminals [6] A curable adhesive composition as described.
[8] The curable adhesive composition according to any one of [1] to [7], further comprising the following component (D).
Component (D): Polyphenylene ether resin having a reactive functional group [9] The curable adhesive composition according to any one of [1] to [8], further comprising the following component (E).
Component (E): Cationic polymerization initiator [10] The curable adhesive composition gives a cured product having a dielectric constant of 3.00 or less at 23° C. and a frequency of 1 GHz when cured [1 ] to [9].
[11] A cured product obtained by curing the curable adhesive composition according to any one of [1] to [10].
[12] The cured product of [11], wherein the cured product has thermosetting properties.
[13] The cured product of [11] or [12], which has a sheet-like shape.
[14] The cured product according to any one of [11] to [13], which is a sheet adhesive for electronic devices.
[15] The cured product according to any one of [11] to [13], wherein the cured product is a sheet adhesive for coverlay films.
 本発明によれば、高周波領域での低誘電特性に優れる硬化物を与え、かつ、接着工程において周囲を汚染し難い硬化性接着剤組成物、及びその硬化物が提供される。 According to the present invention, there are provided a curable adhesive composition that gives a cured product with excellent low dielectric properties in a high frequency range and that does not easily contaminate the surroundings in the bonding process, and a cured product thereof.
接着剤成分の染み出しを評価する際に用いた積層体の一部の模式図(平面図)である。FIG. 2 is a schematic diagram (plan view) of a part of a laminate used when evaluating the exudation of an adhesive component. 図1のA-A断面を示す模式図である。FIG. 2 is a schematic diagram showing a cross section taken along line AA of FIG. 1;
 以下、本発明を、(1)硬化性接着剤組成物、及び、(2)硬化物、に項分けして詳細に説明する。 Hereinafter, the present invention will be described in detail by dividing into (1) a curable adhesive composition and (2) a cured product.
 本明細書に記載された数値範囲については、上限値及び下限値を任意に組み合わせることができる。例えば、数値範囲として「好ましくは30~100、より好ましくは40~80」と記載されている場合、「30~80」との範囲や「40~100」との範囲も、本明細書に記載された数値範囲に含まれる。また、例えば、数値範囲として「好ましくは30以上、より好ましくは40以上であり、また、好ましくは100以下、より好ましくは80以下である」と記載されている場合、「30~80」との範囲や「40~100」との範囲も、本明細書に記載された数値範囲に含まれる。
 また、本明細書に記載された数値範囲として、例えば「60~100」との記載は、「60以上、100以下」という範囲であることを意味する。
 さらに、本明細書に記載された上限値及び下限値の規定において、それぞれの選択肢の中から適宜選択して、任意に組み合わせて、下限値~上限値の数値範囲を規定することができる。
 加えて、本明細書に記載された好ましい態様として記載の各種要件は複数組み合わせることができる。
For the numerical ranges described herein, the upper and lower limits can be combined arbitrarily. For example, when the numerical range is described as "preferably 30 to 100, more preferably 40 to 80", the range of "30 to 80" and the range of "40 to 100" are also described in this specification. included in the specified numerical range. Further, for example, when the numerical range is described as "preferably 30 or more, more preferably 40 or more, and preferably 100 or less, more preferably 80 or less", "30 to 80" Ranges and ranges from "40 to 100" are also included in the numerical ranges described herein.
Also, as a numerical range described in this specification, for example, the description of "60 to 100" means a range of "60 or more and 100 or less".
Furthermore, in the definition of the upper limit value and the lower limit value described in this specification, it is possible to define the numerical range from the lower limit value to the upper limit value by appropriately selecting from each option and combining them arbitrarily.
In addition, various requirements described as preferred embodiments described herein can be combined.
 本明細書において、数平均分子量(Mn)は、テトラヒドロフラン(THF)を溶媒として用いてゲル・パーミエーション・クロマトグラフィー(GPC)を行い、標準ポリスチレン換算値として求めることができ、例えば、下記条件にて測定することができる。
(測定条件の例)
・ゲル浸透クロマトグラフ装置:東ソー株式会社製、製品名「HLC-8020」
・カラム:「TSK guard column HXL-L」、「TSK gel G2500HXL」、「TSK gel G2000HXL」及び「TSK gel G1000HXL」を順次連結したもの(いずれも東ソー株式会社製)
・カラム温度:40℃
・展開溶媒:テトラヒドロフラン
・流速:1.0mL/min
In the present specification, the number average molecular weight (Mn) can be obtained as a standard polystyrene conversion value by performing gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent. can be measured by
(Example of measurement conditions)
・ Gel permeation chromatograph device: manufactured by Tosoh Corporation, product name “HLC-8020”
・ Column: "TSK guard column HXL-L", "TSK gel G2500HXL", "TSK gel G2000HXL" and "TSK gel G1000HXL" sequentially connected (all manufactured by Tosoh Corporation)
・Column temperature: 40°C
・Developing solvent: tetrahydrofuran ・Flow rate: 1.0 mL/min
(1)硬化性接着剤組成物
 本発明の硬化性接着剤組成物は、下記(A)成分、及び(B)成分を含有し、(B)成分の含有量が硬化性接着剤組成物の有効成分の全量に対して0.1質量%以上である硬化性接着剤組成物である。
(A)成分:反応性官能基を有するバインダー樹脂
(B)成分:前記(A)成分と反応し得る、分子量が1000以下の架橋剤
 本発明の硬化性接着剤組成物は、硬化することで、23℃、周波数1GHzにおける誘電正接が0.0050未満の硬化物を与えるものである。
 本明細書において、「有効成分」とは、組成物中の成分であって、溶媒以外の成分をいう。
(1) Curable adhesive composition The curable adhesive composition of the present invention contains the following components (A) and (B), and the content of component (B) is A curable adhesive composition containing 0.1% by mass or more of the total amount of active ingredients.
Component (A): a binder resin having a reactive functional group Component (B): a cross-linking agent having a molecular weight of 1000 or less that can react with the component (A) The curable adhesive composition of the present invention can be cured by curing. , 23° C. and a frequency of 1 GHz.
As used herein, the term "active ingredient" refers to a component in the composition other than the solvent.
 本明細書において、バインダー樹脂(A)と架橋剤(B)が関与する架橋反応を「硬化反応(I)」と記載し、主として硬化反応(I)が進行して得られた硬化物を「硬化物(I)」と記載することがある。
 なお、硬化物(I)は、少なくとも、塗膜内の接着剤成分の染み出しが抑制される程度に硬化していればよい。したがって、硬化物(I)は、硬化反応(I)がほぼ完結したものであってもよいし、未反応のバインダー樹脂(A)と架橋剤(B)とを含み、硬化反応(I)に由来する硬化性を有するものであってもよい。
In this specification, the cross-linking reaction involving the binder resin (A) and the cross-linking agent (B) is referred to as "curing reaction (I)", and the cured product obtained mainly through the progress of curing reaction (I) is referred to as " It may be described as “cured product (I)”.
The cured product (I) should be cured at least to such an extent that exudation of the adhesive component in the coating film is suppressed. Therefore, the cured product (I) may be one in which the curing reaction (I) is almost completed, or contains an unreacted binder resin (A) and a cross-linking agent (B), and has undergone the curing reaction (I). It may have curability derived from it.
 本発明の硬化性接着剤組成物は、バインダー樹脂(A)、架橋剤(B)以外の硬化性成分(以下、「硬化性成分(X)」と記載することがある。」を含有してもよい。 The curable adhesive composition of the present invention contains a curable component other than the binder resin (A) and the cross-linking agent (B) (hereinafter sometimes referred to as “curable component (X)”). good too.
 硬化性成分(X)は、硬化反応(I)に関与する化合物であってもよいし、硬化反応(I)に関与しない化合物であってもよい。
 複数回の硬化反応を確実に行うことができ、塗膜内の接着剤成分の染み出しをより確実に抑制し得る硬化性接着剤組成物が得られることから、硬化性成分(X)は、硬化反応(I)に関与しない化合物が好ましい。
 すなわち、硬化性成分(X)が硬化反応(I)に関与する化合物である場合、塗膜内に架橋構造を構築する工程と、2つの被着体をより強固に接着する工程の両工程において硬化反応(I)が必要になるため、塗膜内に架橋構造を構築するために開始させた硬化反応(I)を途中で一旦停止させる必要があり、硬化反応(I)を高度に制御する必要がある。
 一方、硬化性成分(X)が硬化反応(I)に関与しない化合物である場合、硬化反応(I)がほぼ完結したとしても、得られた硬化物(I)は硬化性成分(X)に由来する硬化性を有しているため、この硬化性を利用して2つの被着体をより強固に接着する工程を行うことができる。このように、硬化反応(I)に関与しない硬化性成分(X)を含有する硬化性接着剤組成物は、硬化反応(I)を高度に制御しなくても、複数回の硬化反応を確実に行うことができ、塗膜内の接着剤成分の染み出しをより確実に抑制し得るものである。
The curable component (X) may be a compound that participates in the curing reaction (I) or a compound that does not participate in the curing reaction (I).
It is possible to obtain a curable adhesive composition that can reliably perform a plurality of curing reactions and more reliably suppress exudation of the adhesive component in the coating film, so the curable component (X) is Compounds that do not participate in the curing reaction (I) are preferred.
That is, when the curable component (X) is a compound that participates in the curing reaction (I), both the step of building a crosslinked structure in the coating film and the step of bonding the two adherends more firmly Since the curing reaction (I) is required, it is necessary to temporarily stop the curing reaction (I) that has been started to build a crosslinked structure in the coating film, and the curing reaction (I) is highly controlled. There is a need.
On the other hand, when the curable component (X) is a compound that does not participate in the curing reaction (I), even if the curing reaction (I) is almost completed, the resulting cured product (I) is not affected by the curable component (X). Since it has curability derived from it, it is possible to carry out a step of bonding two adherends more strongly by utilizing this curability. Thus, the curable adhesive composition containing the curable component (X) that does not participate in the curing reaction (I) can ensure multiple curing reactions without highly controlling the curing reaction (I). It is possible to more reliably prevent the adhesive component from oozing out of the coating film.
 本明細書において、硬化反応(I)に関与しない硬化性成分(X)が関与する硬化反応を「硬化反応(II)」と記載することがある。 In this specification, the curing reaction involving the curable component (X) that does not participate in the curing reaction (I) is sometimes referred to as "curing reaction (II)".
 硬化性成分(X)としては、下記の(C)成分、(D)成分、及び(F)成分が挙げられる。
(C)成分:25℃で液体である非芳香族の硬化性化合物
(D)成分:反応性官能基を有するポリフェニレンエーテル樹脂
(F)成分:シランカップリング剤
The curable component (X) includes the following components (C), (D) and (F).
Component (C): Non-aromatic curable compound that is liquid at 25° C. Component (D): Polyphenylene ether resin having a reactive functional group Component (F): Silane coupling agent
 硬化反応(I)や硬化反応(II)がカチオン重合反応である場合、本発明の一態様の硬化性接着剤組成物は、さらに、下記の(E)成分を含有してもよい。
成分(E):カチオン重合開始剤
 また、本発明の一態様の硬化性接着剤組成物は、本発明の効果を損なわない範囲で、さらに、上記の(A)成分~(F)成分以外の成分を含有してもよい。
When the curing reaction (I) or curing reaction (II) is a cationic polymerization reaction, the curable adhesive composition of one embodiment of the present invention may further contain the following component (E).
Component (E): Cationic polymerization initiator Further, the curable adhesive composition of one embodiment of the present invention further includes components other than the above components (A) to (F), as long as the effects of the present invention are not impaired. may contain ingredients.
 本発明の一態様の硬化性接着剤組成物において、(A)成分及び(B)成分の合計含有量は、当該硬化性接着剤組成物の有効成分の全量(100質量%)に対して、40質量%以上、50質量%以上、60質量%以上、65質量%以上、又は70質量%以上としてもよく、また、100質量%以下、99質量%以下、95質量%以下、90質量%以下、85質量%以下、又は80質量%以下としてもよい。 In the curable adhesive composition of one aspect of the present invention, the total content of components (A) and (B) is 40% by mass or more, 50% by mass or more, 60% by mass or more, 65% by mass or more, or 70% by mass or more, and 100% by mass or less, 99% by mass or less, 95% by mass or less, 90% by mass or less , 85% by mass or less, or 80% by mass or less.
 本発明の一態様の硬化性接着剤組成物において、(A)成分~(E)成分の合計含有量は、当該硬化性接着剤組成物の有効成分の全量(100質量%)に対して、45質量%以上、55質量%以上、65質量%以上、75質量%以上、80質量%以上、85質量%以上、、90質量%以上、又は95質量%以上としてもよく、また、100質量%以下、99.9質量%以下、又は99.8質量%以下としてもよい。 In the curable adhesive composition of one aspect of the present invention, the total content of components (A) to (E) is based on the total amount (100% by mass) of active ingredients in the curable adhesive composition, 45% by mass or more, 55% by mass or more, 65% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, 90% by mass or more, or 95% by mass or more, or 100% by mass Below, it is good also as 99.9 mass % or less, or 99.8 mass % or less.
 本発明の一態様の硬化性接着剤組成物において、(A)成分~(F)成分の合計含有量は、当該硬化性接着剤組成物の有効成分の全量(100質量%)に対して、45~100質量%、55質量%以上、65質量%以上、75質量%以上、80質量%以上、85質量%以上、、90質量%以上、又は95質量%以上としてもよく、また、100質量%以下、99.9質量%以下、又は99.8質量%以下としてもよい。 In the curable adhesive composition of one aspect of the present invention, the total content of components (A) to (F) is based on the total amount (100% by mass) of active ingredients in the curable adhesive composition, 45 to 100% by mass, 55% by mass or more, 65% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, 90% by mass or more, or 95% by mass or more, or 100% by mass % or less, 99.9 mass % or less, or 99.8 mass % or less.
〔(A)成分:反応性官能基を有するバインダー樹脂〕
 本発明の硬化性接着剤組成物は、(A)成分として、反応性官能基を有するバインダー樹脂(以下、「バインダー樹脂(A)」と記載することがある。)を含有する。
 本発明の硬化性接着剤組成物はバインダー樹脂(A)を含有するため、後述するように、接着工程における周囲の汚染を抑制することができる。
 バインダー樹脂(A)は、1種単独で、あるいは2種以上を組み合わせて用いることができる。
[(A) component: binder resin having a reactive functional group]
The curable adhesive composition of the present invention contains, as component (A), a binder resin having a reactive functional group (hereinafter sometimes referred to as "binder resin (A)").
Since the curable adhesive composition of the present invention contains the binder resin (A), contamination of the surroundings during the adhesion process can be suppressed, as will be described later.
Binder resin (A) can be used individually by 1 type or in combination of 2 or more types.
 バインダー樹脂(A)の数平均分子量(Mn)は特に限定されないが、周囲を汚染し難い硬化性接着剤組成物が得られ易いことから、通常10,000以上、好ましくは10,000~150,000、より好ましくは10,000~100,000である。
 バインダー樹脂(A)の数平均分子量(Mn)は、テトラヒドロフラン(THF)を溶媒として用いてゲル・パーミエーション・クロマトグラフィー(GPC)を行い、標準ポリスチレン換算値として求めることができ、具体的な測定条件としては上述のとおりである。
The number average molecular weight (Mn) of the binder resin (A) is not particularly limited. 000, more preferably 10,000 to 100,000.
The number average molecular weight (Mn) of the binder resin (A) can be obtained as a standard polystyrene conversion value by performing gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent, and specific measurement The conditions are as described above.
 硬化性接着剤組成物に含まれるバインダー樹脂(A)の含有量(2種以上のバインダー樹脂(A)を含むときはこれらの合計量)は、硬化性接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは50質量%以上、より好ましくは60質量%以上、更に好ましくは65質量%以上であり、また、好ましくは95質量%以下、より好ましくは90質量%以下、更に好ましくは85質量%以下、より更に好ましくは80質量%以下である。
 バインダー樹脂(A)の含有量が50質量%以上であると、周囲を汚染し難い硬化性接着剤組成物が得られ易くなる。
 バインダー樹脂(A)の含有量が95質量%以下であると、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
The content of the binder resin (A) contained in the curable adhesive composition (the total amount of these when two or more binder resins (A) are included) is the total amount of active ingredients in the curable adhesive composition ( 100% by mass), preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 65% by mass or more, and preferably 95% by mass or less, more preferably 90% by mass or less, More preferably 85 mass % or less, still more preferably 80 mass % or less.
When the content of the binder resin (A) is 50% by mass or more, it becomes easier to obtain a curable adhesive composition that does not easily stain the surroundings.
When the content of the binder resin (A) is 95% by mass or less, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties.
 バインダー樹脂(A)としては、ポリオレフィン系樹脂、フェノキシ系樹脂、ポリイミド系樹脂、ポリアミドイミド系樹脂、ポリビニルブチラール系樹脂、ポリカーボネート系樹脂等が挙げられる。
 これらの中でも、バインダー樹脂(A)としては、ポリオレフィン系樹脂が好ましい。バインダー樹脂(A)がポリオレフィン系樹脂であることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
Examples of the binder resin (A) include polyolefin-based resins, phenoxy-based resins, polyimide-based resins, polyamideimide-based resins, polyvinyl butyral-based resins, and polycarbonate-based resins.
Among these, polyolefin-based resins are preferable as the binder resin (A). When the binder resin (A) is a polyolefin resin, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties.
 なお、(A)成分がポリオレフィン系樹脂である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、ポリオレフィン系樹脂以外の他のバインダー樹脂を含有してもよい。
 前記硬化性接着剤組成物において、他のバインダー樹脂の含有量は、ポリオレフィン系樹脂の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
In the case of a curable adhesive composition in which the component (A) is a polyolefin resin, the curable adhesive composition may contain a binder resin other than the polyolefin resin as another component. good.
In the curable adhesive composition, the content of the other binder resin is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, and still more preferably 100 parts by mass of the total polyolefin resin. 0 to 10 parts by weight, more preferably 0 to 5 parts by weight.
 ポリオレフィン系樹脂とは、オレフィン系単量体由来の繰り返し単位を含む重合体をいう。ポリオレフィン系樹脂は、オレフィン系単量体由来の繰り返し単位のみからなる重合体であってもよいし、オレフィン系単量体由来の繰り返し単位と、オレフィン系単量体と共重合可能な単量体由来の繰り返し単位とからなる重合体であってもよい。 A polyolefin resin is a polymer containing repeating units derived from an olefin monomer. The polyolefin resin may be a polymer consisting only of repeating units derived from an olefinic monomer, or a repeating unit derived from an olefinic monomer and a monomer copolymerizable with the olefinic monomer. It may be a polymer composed of repeating units derived from
 オレフィン系単量体としては、炭素数2~8のα-オレフィンが好ましく、エチレン、プロピレン、1-ブテン、イソブチレン、又は1-ヘキセンがより好ましく、エチレン又はプロピレンがさらに好ましい。これらのオレフィン系単量体は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
 オレフィン系単量体と共重合可能な単量体としては、酢酸ビニル、(メタ)アクリル酸エステル、スチレン等が挙げられる。ここで、「(メタ)アクリル酸」は、アクリル酸又はメタクリル酸の意味である(以下にて同じ。)。
 これらの「オレフィン系単量体と共重合可能な単量体」は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
The olefinic monomer is preferably an α-olefin having 2 to 8 carbon atoms, more preferably ethylene, propylene, 1-butene, isobutylene, or 1-hexene, and still more preferably ethylene or propylene. These olefinic monomers can be used singly or in combination of two or more.
Examples of monomers copolymerizable with olefinic monomers include vinyl acetate, (meth)acrylic acid esters, and styrene. Here, "(meth)acrylic acid" means acrylic acid or methacrylic acid (same below).
These "monomers copolymerizable with olefinic monomers" can be used singly or in combination of two or more.
 ポリオレフィン系樹脂としては、超低密度ポリエチレン(VLDPE)、低密度ポリエチレン(LDPE)、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)、直鎖状低密度ポリエチレン、ポリプロピレン(PP)、エチレン-プロピレン共重合体、オレフィン系エラストマー(TPO)、エチレン-酢酸ビニル共重合体(EVA)、エチレン-(メタ)アクリル酸共重合体、エチレン-(メタ)アクリル酸エステル共重合体等が挙げられる。 Polyolefin resins include very low density polyethylene (VLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene, polypropylene (PP), ethylene-propylene Copolymers, olefinic elastomers (TPO), ethylene-vinyl acetate copolymers (EVA), ethylene-(meth)acrylic acid copolymers, ethylene-(meth)acrylic acid ester copolymers, and the like.
 バインダー樹脂(A)に含まれる反応性官能基としては、カルボキシ基、カルボン酸無水物基、カルボン酸エステル基、水酸基、エポキシ基、アミド基、アンモニウム基、ニトリル基、アミノ基、イミド基、イソシアネート基、アセチル基、チオール基、エーテル基、チオエーテル基、スルホン基、ホスホン基、ニトロ基、ウレタン基、ハロゲン原子、アルコキシシリル等が挙げられる。 Reactive functional groups contained in the binder resin (A) include a carboxy group, a carboxylic acid anhydride group, a carboxylic acid ester group, a hydroxyl group, an epoxy group, an amide group, an ammonium group, a nitrile group, an amino group, an imide group, and an isocyanate group. group, acetyl group, thiol group, ether group, thioether group, sulfone group, phosphon group, nitro group, urethane group, halogen atom, alkoxysilyl and the like.
 バインダー樹脂(A)は変性樹脂であることが好ましい。変性樹脂は、前駆体としての樹脂に変性剤を用いて変性処理を施して得られる、反応性官能基が導入された樹脂である。
 バインダー樹脂の変性処理に用いる変性剤は、分子内に反応性官能基を有する化合物である。反応性官能基としては、先に説明したものが挙げられる。
Binder resin (A) is preferably a modified resin. The modified resin is a resin into which a reactive functional group is introduced, which is obtained by modifying a resin as a precursor using a modifying agent.
A modifier used for modifying the binder resin is a compound having a reactive functional group in the molecule. Reactive functional groups include those previously described.
 変性樹脂としては、酸基が導入された樹脂(酸変性樹脂)や、水酸基が導入された樹脂が挙げられ、酸変性樹脂が好ましい。酸変性樹脂の中でも、酸無水物構造が導入された樹脂が好ましい。
 (A)成分として酸変性樹脂を用いることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。さらに、酸変性樹脂として酸無水物構造が導入された樹脂を用いることで、可使時間を長く保ち易くなる傾向がある。
Examples of modified resins include resins into which acid groups have been introduced (acid-modified resins) and resins into which hydroxyl groups have been introduced, and acid-modified resins are preferred. Among the acid-modified resins, resins into which an acid anhydride structure is introduced are preferable.
By using an acid-modified resin as the component (A), it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties. Furthermore, by using a resin into which an acid anhydride structure is introduced as the acid-modified resin, there is a tendency to easily maintain a long pot life.
 (A)成分が酸変性樹脂である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、酸変性樹脂以外の他のバインダー樹脂を含有してもよい。
 前記硬化性接着剤組成物において、他のバインダー樹脂の含有量は、酸変性樹脂の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
In the case of a curable adhesive composition in which the component (A) is an acid-modified resin, the curable adhesive composition may contain other binder resins other than the acid-modified resin as other components.
In the curable adhesive composition, the content of the other binder resin is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, and still more preferably 100 parts by mass of the total amount of the acid-modified resin. 0 to 10 parts by weight, more preferably 0 to 5 parts by weight.
 酸変性樹脂としては、例えば、樹脂に不飽和カルボン酸又は不飽和カルボン酸無水物(以下、「不飽和カルボン酸等」ということがある。)を反応させて、カルボキシ基又はカルボン酸無水物基を導入(グラフト変性)したものが挙げられる。 As the acid-modified resin, for example, a resin is reacted with an unsaturated carboxylic acid or an unsaturated carboxylic anhydride (hereinafter sometimes referred to as "unsaturated carboxylic acid or the like") to form a carboxy group or a carboxylic anhydride group. is introduced (graft modification).
 樹脂に反応させる不飽和カルボン酸等としては、マレイン酸、フマル酸、イタコン酸、シトラコン酸、グルタコン酸、テトラヒドロフタル酸、アコニット酸等の不飽和カルボン酸;無水マレイン酸、無水イタコン酸、無水グルタコン酸、無水シトラコン酸、無水アコニット酸、ノルボルネンジカルボン酸無水物、テトラヒドロフタル酸無水物等の不飽和カルボン酸無水物;が挙げられる。
 これらは、1種を単独で、あるいは2種以上を組み合わせて用いることができる。これらの中でも、接着強度がより高い硬化物を与える硬化性接着剤組成物が得られ易いことから、無水マレイン酸が好ましい。
Unsaturated carboxylic acids to be reacted with the resin include unsaturated carboxylic acids such as maleic acid, fumaric acid, itaconic acid, citraconic acid, glutaconic acid, tetrahydrophthalic acid, and aconitic acid; maleic anhydride, itaconic anhydride, and glutaconic anhydride. acids, unsaturated carboxylic anhydrides such as citraconic anhydride, aconitic anhydride, norbornene dicarboxylic anhydride, and tetrahydrophthalic anhydride;
These can be used individually by 1 type or in combination of 2 or more types. Among these, maleic anhydride is preferable because it is easy to obtain a curable adhesive composition that gives a cured product with higher adhesive strength.
 樹脂に反応させる不飽和カルボン酸等の量は、樹脂100質量部に対して、好ましくは0.1~5質量部、より好ましくは0.2~3質量部、さらに好ましくは0.2~1質量部である。このようにして得られた酸変性樹脂を含有する硬化性接着剤組成物を硬化させることで、接着強度がより高い硬化物が得られ易くなる。 The amount of the unsaturated carboxylic acid or the like to be reacted with the resin is preferably 0.1 to 5 parts by mass, more preferably 0.2 to 3 parts by mass, and still more preferably 0.2 to 1 part by mass with respect to 100 parts by mass of the resin. part by mass. By curing the curable adhesive composition containing the acid-modified resin thus obtained, it becomes easier to obtain a cured product with higher adhesive strength.
 不飽和カルボン酸単位又は不飽和カルボン酸無水物単位を樹脂へ導入する方法は特に限定されない。例えば、有機過酸化物類又はアゾニトリル類等のラジカル発生剤の存在下で、樹脂と不飽和カルボン酸等とを、樹脂の融点以上に加熱溶融して反応させる方法、あるいは、樹脂と不飽和カルボン酸等とを有機溶剤に溶解させた後、ラジカル発生剤の存在下で加熱、攪拌して反応させる方法等により、樹脂に不飽和カルボン酸等をグラフト共重合する方法が挙げられる。 The method of introducing unsaturated carboxylic acid units or unsaturated carboxylic anhydride units into the resin is not particularly limited. For example, in the presence of a radical generator such as organic peroxides or azonitriles, a resin and an unsaturated carboxylic acid, etc., a method of heating and melting above the melting point of the resin to react, or a method of reacting the resin and the unsaturated carboxylic acid. After dissolving an acid or the like in an organic solvent, the resin is graft-copolymerized with an unsaturated carboxylic acid or the like by heating and stirring in the presence of a radical generator.
 バインダー樹脂(A)としては、変性ポリオレフィン系樹脂が好ましく、酸変性ポリオレフィン系樹脂がより好ましい。バインダー樹脂(A)が酸変性ポリオレフィン系樹脂であることで、低誘電特性と低汚染性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。 As the binder resin (A), a modified polyolefin resin is preferable, and an acid-modified polyolefin resin is more preferable. When the binder resin (A) is an acid-modified polyolefin resin, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties and low staining properties.
 変性ポリオレフィン系樹脂は、前駆体としてのポリオレフィン系樹脂に変性剤を用いて変性処理を施して得られる、反応性官能基が導入されたポリオレフィン系樹脂である。 A modified polyolefin resin is a polyolefin resin into which a reactive functional group has been introduced, obtained by modifying a polyolefin resin as a precursor using a modifier.
 (A)成分が酸変性ポリオレフィン系樹脂である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、酸変性ポリオレフィン系樹脂以外の他のバインダー樹脂を含有してもよい。
 前記硬化性接着剤組成物において、他のバインダー樹脂の含有量は、酸変性ポリオレフィン系樹脂の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
In the case of a curable adhesive composition in which the component (A) is an acid-modified polyolefin resin, the curable adhesive composition contains, as another component, a binder resin other than the acid-modified polyolefin resin. may
In the curable adhesive composition, the content of the other binder resin is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, and more preferably 0 to 30 parts by mass, based on 100 parts by mass of the total amount of the acid-modified polyolefin resin. It is preferably 0 to 10 parts by weight, and more preferably 0 to 5 parts by weight.
〔(B)成分:(A)成分と反応し得る、分子量が1000以下の架橋剤〕
 本発明の硬化性接着剤組成物は、(B)成分として、(A)成分と反応し得る、分子量が1000以下の架橋剤(以下、「架橋剤(B)」と記載することがある。)を含有する。
 本発明の硬化性接着剤組成物は架橋剤(B)を含有するため、後述するように、接着工程における周囲の汚染を抑制することができる。
 なお、架橋剤(B)は、1種単独で、あるいは2種以上を組み合わせて用いることができる。
[Component (B): a cross-linking agent having a molecular weight of 1000 or less, which can react with the component (A)]
The curable adhesive composition of the present invention contains, as the component (B), a cross-linking agent having a molecular weight of 1,000 or less that can react with the component (A) (hereinafter sometimes referred to as "cross-linking agent (B)". ).
Since the curable adhesive composition of the present invention contains the cross-linking agent (B), contamination of the surroundings during the adhesion process can be suppressed, as will be described later.
In addition, a crosslinking agent (B) can be used individually by 1 type or in combination of 2 or more types.
 架橋剤(B)の分子量は、1000以下であり、好ましくは800以下、より好ましくは700以下、更に好ましくは600以下、より更に好ましくは500以下である。
 架橋剤(B)の分子量が1000以下であることで、(A)成分との反応の衝突確率が高まり、架橋構造を形成し易くなり、接着工程における周囲の汚染の抑制効果の高い硬化性接着剤組成物となり得る。
 架橋剤(B)の分子量の下限値は特にないが、通常100以上、好ましくは200以上である。
 なお、架橋剤(B)の分子量は、架橋剤(B)として用いられる化合物の構造式から定まる式量である。
The molecular weight of the cross-linking agent (B) is 1000 or less, preferably 800 or less, more preferably 700 or less, even more preferably 600 or less, and even more preferably 500 or less.
When the molecular weight of the cross-linking agent (B) is 1000 or less, the collision probability of the reaction with the component (A) is increased, the cross-linked structure is easily formed, and the curable adhesive is highly effective in suppressing the surrounding contamination in the adhesion process. agent composition.
Although there is no particular lower limit for the molecular weight of the cross-linking agent (B), it is usually 100 or more, preferably 200 or more.
The molecular weight of the cross-linking agent (B) is a formula weight determined from the structural formula of the compound used as the cross-linking agent (B).
 架橋剤(B)の含有量(2種以上の架橋剤(B)を含むときはこれらの合計量)は、硬化性接着剤組成物の有効成分の全量(100質量%)に対して、0.1質量%以上であり、好ましくは0.2質量%以上、より好ましくは0.3質量%以上、更に好ましくは0.5質量%以上、より更に好ましくは0.7質量%以上、特に好ましくは0.9質量%以上であり、また、好ましくは5質量%以下、より好ましくは4質量%以下、更に好ましくは3質量%以下、より更に好ましくは2質量%以下である。
 架橋剤(B)の含有量が、硬化性接着剤組成物の有効成分全量に対して0.1質量%以上であることで、周囲を汚染し難い硬化性接着剤組成物を得ることができる。
 また、架橋剤(B)の含有量が、硬化性接着剤組成物の有効成分全量に対して5質量%以下であることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
The content of the cross-linking agent (B) (the total amount of these when two or more cross-linking agents (B) are included) is 0 with respect to the total amount (100% by mass) of the active ingredients of the curable adhesive composition. .1% by mass or more, preferably 0.2% by mass or more, more preferably 0.3% by mass or more, even more preferably 0.5% by mass or more, even more preferably 0.7% by mass or more, and particularly preferably is 0.9% by mass or more, and is preferably 5% by mass or less, more preferably 4% by mass or less, even more preferably 3% by mass or less, and even more preferably 2% by mass or less.
When the content of the cross-linking agent (B) is 0.1% by mass or more relative to the total amount of active ingredients in the curable adhesive composition, it is possible to obtain a curable adhesive composition that does not easily stain the surroundings. .
In addition, the content of the cross-linking agent (B) is 5% by mass or less with respect to the total amount of active ingredients in the curable adhesive composition, so that the curable adhesive composition gives a cured product having excellent low dielectric properties. easier to obtain.
 (A)成分100質量部に対する、架橋剤(B)の含有量(2種以上の架橋剤(B)を含むときはこれらの合計量)は、好ましくは0.1質量部以上、より好ましくは0.3質量部以上、更に好ましくは0.5質量部以上、より更に好ましくは0.8質量部以上、特に好ましくは1.2質量部以上であり、また、好ましくは10質量部以下、より好ましくは7質量部以下、更に好ましくは5質量部以下、より更に好ましくは3質量部以下である。 The content of the cross-linking agent (B) (the total amount of these when two or more cross-linking agents (B) are included) is preferably 0.1 part by mass or more, more preferably 100 parts by mass of component (A) 0.3 parts by mass or more, more preferably 0.5 parts by mass or more, still more preferably 0.8 parts by mass or more, particularly preferably 1.2 parts by mass or more, and preferably 10 parts by mass or less, more It is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less.
 架橋剤(B)は(A)成分と反応し得る化合物である。したがって、架橋剤(B)としては、バインダー樹脂(A)中の反応性官能基に対して反応性を有する反応性基や反応性部位を有するものを適宜選択する必要がある。
 例えば、架橋剤(B)としては、イソシアネート系架橋剤、エポキシ系架橋剤、金属キレート系架橋剤、アジリジン系架橋剤等を用いることができる。これらの中でも、貯蔵安定性の観点から、イソシアネート系架橋剤、エポキシ系架橋剤、及び金属キレート系架橋剤から選ばれる1種以上が好ましい。
 また、本発明の一態様において、例えば、バインダー樹脂(A)が酸変性樹脂であり、バインダー樹脂(A)中の反応性官能基がカルボキシ基やカルボン酸無水物基である場合、架橋剤(B)としては、イソシアネート系架橋剤、エポキシ系架橋剤、及び金属キレート系架橋剤から選ばれる1種以上が好ましい。
Cross-linking agent (B) is a compound capable of reacting with component (A). Therefore, as the cross-linking agent (B), it is necessary to appropriately select one having a reactive group or a reactive site that is reactive with the reactive functional group in the binder resin (A).
For example, as the cross-linking agent (B), an isocyanate-based cross-linking agent, an epoxy-based cross-linking agent, a metal chelate-based cross-linking agent, an aziridine-based cross-linking agent, or the like can be used. Among these, one or more selected from isocyanate-based cross-linking agents, epoxy-based cross-linking agents, and metal chelate-based cross-linking agents are preferable from the viewpoint of storage stability.
Further, in one aspect of the present invention, for example, when the binder resin (A) is an acid-modified resin and the reactive functional group in the binder resin (A) is a carboxy group or a carboxylic anhydride group, a cross-linking agent ( B) is preferably one or more selected from isocyanate-based cross-linking agents, epoxy-based cross-linking agents, and metal chelate-based cross-linking agents.
 イソシアネート系架橋剤は、分子内にイソシアネート基を2以上有する化合物である。
 イソシアネート系架橋剤としては、例えば、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、水添トリレンジイソシアネート、水添キシレンジイソシアネート、1,5-ペンタメチレンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、ジフェニルメタン-4,4-ジイソシアネート、イソホロンジイソシアネート、1,3-ビス(イソシアナトメチル)シクロヘキサン、テトラメチルキシリレンジイソシアネート、1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、およびこれらのポリイソシアネート化合物とトリメチロールプロパン等のポリオール化合物とのアダクト体、これらポリイソシアネート化合物のビュレット体やイソシアヌレート体等が挙げられる。
An isocyanate-based cross-linking agent is a compound having two or more isocyanate groups in the molecule.
Examples of isocyanate cross-linking agents include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylene diisocyanate, 1,5-pentamethylene diisocyanate, and 1,6-hexamethylene. Diisocyanate, diphenylmethane-4,4-diisocyanate, isophorone diisocyanate, 1,3-bis(isocyanatomethyl)cyclohexane, tetramethylxylylene diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, and polyisocyanate compounds thereof and adducts of polyol compounds such as trimethylolpropane, burettes and isocyanurates of these polyisocyanate compounds, and the like.
 エポキシ系架橋剤は、分子内にエポキシ基を2以上有する化合物である。
 エポキシ系架橋剤としては、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’-テトラグリシジル-m-キシリレンジアミン、エチレングリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、トリメチロールプロパンジグリシジルエーテル、ジグリシジルアニリン、ジグリシジルアミン等が挙げられる。
An epoxy-based cross-linking agent is a compound having two or more epoxy groups in its molecule.
Epoxy crosslinking agents include 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, N,N,N',N'-tetraglycidyl-m-xylylenediamine, ethylene glycol diglycidyl ether, 1 ,6-hexanediol diglycidyl ether, trimethylolpropane diglycidyl ether, diglycidylaniline, diglycidylamine and the like.
 金属キレート系架橋剤は、架橋点として機能する金属イオンを有するキレート化合物である。
 金属キレート系架橋剤としては、例えば、金属イオンがアルミニウムイオン、ジルコニウムイオン、チタニウムイオン、亜鉛イオン、鉄イオン、スズイオン等である金属キレート化合物を使用することができる。これらの中でも、アルミニウムキレート化合物が好ましい。
A metal chelate-based cross-linking agent is a chelate compound having metal ions functioning as cross-linking points.
As metal chelate-based cross-linking agents, for example, metal chelate compounds whose metal ions are aluminum ions, zirconium ions, titanium ions, zinc ions, iron ions, tin ions, and the like can be used. Among these, aluminum chelate compounds are preferred.
 アルミニウムキレート化合物としては、例えば、アルミニウムトリス(アセチルアセトナート)、アセチルアセトナートアルミニウムビス(エチルアセトアセテート)、ジイソプロポキシアルミニウムモノオレイルアセトアセテート、モノイソプロポキシアルミニウムビスオレイルアセトアセテート等が挙げられる。 Examples of aluminum chelate compounds include aluminum tris(acetylacetonate), acetylacetonate aluminum bis(ethylacetoacetate), diisopropoxyaluminum monooleyl acetoacetate, monoisopropoxyaluminum bisoleyl acetoacetate, and the like.
 本発明の一態様において、架橋剤(B)としては、イソシアヌレート骨格を有する化合物が好ましく、イソシアヌレート骨格を有し、かつ、イソシアネート基を2以上有する化合物がより好ましい。
 架橋剤(B)がイソシアヌレート骨格を有する化合物であることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 なお、(B)成分がイソシアヌレート骨格を有する化合物である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、イソシアヌレート骨格を有する化合物以外の他の架橋剤を含有してもよい。
 前記硬化性接着剤組成物において、他の架橋剤の含有量は、イソシアヌレート骨格を有する化合物の全量100質量部に対して、好ましくは0~100質量部、より好ましくは0~50質量部、更に好ましくは0~30質量部、より更に好ましくは0~10質量部、特に好ましくは0~5質量部である。
In one aspect of the present invention, the cross-linking agent (B) is preferably a compound having an isocyanurate skeleton, more preferably a compound having an isocyanurate skeleton and two or more isocyanate groups.
When the cross-linking agent (B) is a compound having an isocyanurate skeleton, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent low dielectric properties.
When the component (B) is a curable adhesive composition that is a compound having an isocyanurate skeleton, the curable adhesive composition contains, as another component, a cross-linking compound other than the compound having an isocyanurate skeleton. It may contain an agent.
In the curable adhesive composition, the content of the other cross-linking agent is preferably 0 to 100 parts by mass, more preferably 0 to 50 parts by mass, with respect to 100 parts by mass of the total amount of the compound having an isocyanurate skeleton. More preferably 0 to 30 parts by mass, still more preferably 0 to 10 parts by mass, and particularly preferably 0 to 5 parts by mass.
 本発明の一態様において、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易いことから、架橋剤(B)としては、イソシアネート基を2以上有する化合物であるイソシアネート系架橋剤が好ましく、ポリイソシアネート化合物のイソシアヌレート体がより好ましく、1,5-ペンタメチレンジイソシアネートのイソシアヌレート体〔1,3,5-トリス(5-イソシアネートペンチル)-1,3,5-トリアジン-2,4,6-トリオン〕又は1,6-ヘキサメチレンジイソシアネートのイソシアヌレート体〔1,3,5-トリス(6-イソシアネートヘキシル)-1,3,5-トリアジン-2,4,6-トリオン〕がさらに好ましい。
 なお、(B)成分がイソシアネート系架橋剤である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、当該イソシアネート系架橋剤以外の他の架橋剤を含有してもよい。
 前記硬化性接着剤組成物において、他の架橋剤の含有量は、前記イソシアネート系架橋剤の全量100質量部に対して、好ましくは0~100質量部、より好ましくは0~50質量部、更に好ましくは0~30質量部、より更に好ましくは0~10質量部、特に好ましくは0~5質量部である。
In one aspect of the present invention, a curable adhesive composition that gives a cured product having excellent low dielectric properties can be easily obtained. is preferred, and an isocyanurate of a polyisocyanate compound is more preferred, and an isocyanurate of 1,5-pentamethylene diisocyanate [1,3,5-tris(5-isocyanatopentyl)-1,3,5-triazine-2, 4,6-trione] or isocyanurate of 1,6-hexamethylene diisocyanate [1,3,5-tris(6-isocyanatohexyl)-1,3,5-triazine-2,4,6-trione] More preferred.
In the case of a curable adhesive composition in which the component (B) is an isocyanate-based cross-linking agent, the curable adhesive composition contains, as another component, a cross-linking agent other than the isocyanate-based cross-linking agent. You may
In the curable adhesive composition, the content of the other cross-linking agent is preferably 0 to 100 parts by mass, more preferably 0 to 50 parts by mass, with respect to 100 parts by mass of the total amount of the isocyanate-based cross-linking agent. It is preferably 0 to 30 parts by mass, more preferably 0 to 10 parts by mass, and particularly preferably 0 to 5 parts by mass.
 本発明の一態様において、接着工程における周囲の汚染を抑制することができる硬化性接着剤組成物が得られ易いことから、架橋剤(B)としては、エポキシ系架橋剤が好ましい。
 (B)成分がエポキシ系架橋剤である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、エポキシ系架橋剤以外の他の架橋剤を含有してもよい。
 前記硬化性接着剤組成物において、他の架橋剤の含有量は、エポキシ系架橋剤の全量100質量部に対して、好ましくは0~100質量部、より好ましくは0~50質量部、更に好ましくは0~30質量部、より更に好ましくは0~10質量部、特に好ましくは0~5質量部である。
In one aspect of the present invention, the cross-linking agent (B) is preferably an epoxy-based cross-linking agent, since a curable adhesive composition capable of suppressing contamination of the surroundings in the bonding process can be easily obtained.
In the case of a curable adhesive composition in which the component (B) is an epoxy-based cross-linking agent, the curable adhesive composition may contain, as another component, a cross-linking agent other than the epoxy-based cross-linking agent. good.
In the curable adhesive composition, the content of the other cross-linking agent is preferably 0 to 100 parts by mass, more preferably 0 to 50 parts by mass, and still more preferably 100 parts by mass of the total epoxy cross-linking agent. is 0 to 30 parts by weight, more preferably 0 to 10 parts by weight, and particularly preferably 0 to 5 parts by weight.
 架橋剤(B)は、バインダー樹脂(A)と反応し得る化合物であるため、本発明の硬化性接着剤組成物を塗布して得られた塗膜内でバインダー樹脂(A)と架橋剤(B)とを反応させ、塗膜内に架橋構造を構築することができる。内部に架橋構造を有する塗膜は、加熱されても流動化し難いものである。したがって、2つの被着体を接着する前に塗膜内に架橋構造を構築することで、2つの被着体を接着する際に加熱処理を施しても、塗膜内の接着剤成分の染み出しを抑制したまま、塗膜を完全に硬化させることができる。
 このように、本発明の硬化性接着剤組成物においては、バインダー樹脂(A)と架橋剤(B)との反応を適切に制御することにより、接着工程における周囲の汚染を抑制することができる。
Since the cross-linking agent (B) is a compound that can react with the binder resin (A), the binder resin (A) and the cross-linking agent ( B) can be reacted to build a crosslinked structure in the coating film. A coating film having a crosslinked structure inside is difficult to fluidize even when heated. Therefore, by building a cross-linked structure in the coating film before adhering the two adherends, even if heat treatment is performed when adhering the two adherends, staining of the adhesive component in the coating film can be prevented. The coating film can be completely cured while suppressing extrusion.
As described above, in the curable adhesive composition of the present invention, by appropriately controlling the reaction between the binder resin (A) and the cross-linking agent (B), contamination of the surroundings during the adhesion process can be suppressed. .
〔(C)成分:25℃で液体である非芳香族の硬化性化合物〕
 (C)成分は、25℃で液体である非芳香族の硬化性化合物(以下、「硬化性化合物(C)」と記載することがある。)である。
 硬化性化合物(C)は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
[Component (C): non-aromatic curable compound that is liquid at 25°C]
Component (C) is a non-aromatic curable compound that is liquid at 25° C. (hereinafter sometimes referred to as “curable compound (C)”).
Curable compound (C) can be used individually by 1 type or in combination of 2 or more types.
 硬化性化合物(C)は硬化性を有する化合物である。したがって、硬化性化合物(C)が硬化反応(I)に関与しない硬化性成分(X)である場合、この硬化性化合物(C)を含有する硬化性接着剤組成物が硬化反応(I)を経て生じた硬化物は、硬化反応(II)を行い得るものであり、固形状接着剤として機能し得るものである。 The curable compound (C) is a curable compound. Therefore, when the curable compound (C) is the curable component (X) that does not participate in the curing reaction (I), the curable adhesive composition containing the curable compound (C) causes the curing reaction (I). The resulting cured product can undergo curing reaction (II) and can function as a solid adhesive.
 硬化性化合物(C)は25℃で液体の化合物である。したがって、硬化性化合物(C)が硬化反応(I)に関与しない硬化性成分(X)である場合、この硬化性化合物(C)を含有する硬化性接着剤組成物が硬化反応(I)を経て生じた硬化物で構成された固形状接着剤は、ラミネート処理時に良好な濡れ広がり性を有し、ラミネート適性により優れたものとなる。
 「25℃で液体」とは、25℃において流動性を有することを意味する。例えば、25℃で液体の化合物とは、E型粘度計を用いて、25℃、1.0rpmにて測定した粘度が、2~10000mPa・sの化合物である。
The curable compound (C) is a compound that is liquid at 25°C. Therefore, when the curable compound (C) is the curable component (X) that does not participate in the curing reaction (I), the curable adhesive composition containing the curable compound (C) causes the curing reaction (I). The solid adhesive composed of the resulting cured product has good wettability and spreadability during lamination processing, and is more excellent in lamination aptitude.
"Liquid at 25°C" means having fluidity at 25°C. For example, a compound that is liquid at 25° C. is a compound with a viscosity of 2 to 10000 mPa·s measured at 25° C. and 1.0 rpm using an E-type viscometer.
 硬化性化合物(C)は非芳香族の化合物である。非芳香族の化合物とは、芳香環を有しない化合物を意味する。硬化性化合物(C)が非芳香族の化合物であることで、硬化性化合物(C)を含有する硬化性接着剤組成物の硬化物は、より低誘電特性に優れる傾向がある。 The curable compound (C) is a non-aromatic compound. A non-aromatic compound means a compound without an aromatic ring. Since the curable compound (C) is a non-aromatic compound, the cured product of the curable adhesive composition containing the curable compound (C) tends to have excellent low dielectric properties.
 硬化性化合物(C)は、複素環骨格を有する化合物であることが好ましい。硬化性化合物(C)が複素環骨格を有する化合物であることで、接着強度及び低誘電特性により優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 (C)成分が複素環骨格を有する化合物である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、当該複素環骨格を有する化合物以外の他の硬化性化合物を含有してもよい。
 前記硬化性接着剤組成物において、他の硬化性化合物の含有量は、前記複素環骨格を有する化合物の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
 複素環骨格としては、イソシアヌレート骨格やグリコールウリル骨格が挙げられる。
 複素環骨格は、n回回転軸を対称要素として有することが好ましい。そのような複素環骨格を有する硬化性化合物(C)を含有する硬化性接着剤組成物の硬化物は、より低誘電特性に優れる傾向がある。
The curable compound (C) is preferably a compound having a heterocyclic skeleton. When the curable compound (C) is a compound having a heterocyclic skeleton, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent adhesive strength and low dielectric properties.
When the component (C) is a curable adhesive composition that is a compound having a heterocyclic skeleton, the curable adhesive composition contains, as another component, a curable compound other than the compound having the heterocyclic skeleton. It may contain a compound.
In the curable adhesive composition, the content of the other curable compound is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, relative to 100 parts by mass of the total amount of the compound having a heterocyclic skeleton. parts, more preferably 0 to 10 parts by weight, and even more preferably 0 to 5 parts by weight.
The heterocyclic skeleton includes an isocyanurate skeleton and a glycoluril skeleton.
The heterocyclic skeleton preferably has an n-fold rotation axis as a symmetry element. A cured product of a curable adhesive composition containing such a curable compound (C) having a heterocyclic skeleton tends to have excellent low dielectric properties.
 硬化性化合物(C)の分子量は、1,000以下が好ましく、800以下がより好ましく、650以下が更に好ましく、500以下がより更に好ましい。
 分子量が1,000以下の硬化性化合物は、25℃で液体という要件を満たす傾向がある。
 また、硬化性化合物(C)の分子量は、100以上が好ましく、200以上がより好ましく、275以上がさらに好ましい。
 分子量が100以上の硬化性化合物(C)は、硬化性接着剤組成物の乾燥工程や、熱硬化工程においても揮発し難いため、目的の物性を有する硬化物が得られ易くなる。
The molecular weight of the curable compound (C) is preferably 1,000 or less, more preferably 800 or less, still more preferably 650 or less, and even more preferably 500 or less.
Curable compounds with a molecular weight of 1,000 or less tend to meet the requirement of being liquid at 25°C.
Moreover, the molecular weight of the curable compound (C) is preferably 100 or more, more preferably 200 or more, and even more preferably 275 or more.
The curable compound (C) having a molecular weight of 100 or more is less likely to volatilize during the drying process and heat curing process of the curable adhesive composition, so that a cured product having desired physical properties can be easily obtained.
 硬化性化合物(C)としては、例えば、末端に二重結合を有する炭化水素基を2以上有する化合物(以下、この化合物を「硬化性化合物(C’)」と記載することがある。)が挙げられる。
 硬化性化合物(C)として、硬化性化合物(C’)を用いることで、より低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 (C)成分が上記硬化性化合物(C’)である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、当該硬化性化合物(C’)以外の他の硬化性化合物を含有してもよい。
 前記硬化性接着剤組成物において、他の硬化性化合物の含有量は、前記硬化性化合物(C’)の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
As the curable compound (C), for example, a compound having two or more hydrocarbon groups having double bonds at the terminals (hereinafter, this compound may be referred to as "curable compound (C')"). mentioned.
By using the curable compound (C′) as the curable compound (C), it becomes easier to obtain a curable adhesive composition that gives a cured product having excellent low dielectric properties.
(C) When the component is the curable compound (C'), the curable adhesive composition contains, as other components, other than the curable compound (C') may contain a curable compound.
In the curable adhesive composition, the content of the other curable compound is preferably 0 to 50 parts by mass, more preferably 0 to 30 parts by mass, relative to 100 parts by mass of the curable compound (C'). parts by weight, more preferably 0 to 10 parts by weight, and even more preferably 0 to 5 parts by weight.
 硬化性化合物(C’)に含まれる、末端に二重結合を有する炭化水素基の炭素数は、好ましくは2~10、より好ましくは2~5である。
 末端に二重結合を有する炭化水素基としては、ビニル基、アリル基、3-ブテニル基、4-ペンテニル基、5-ヘキセニル基、イソプロペニル基、1-メチル-2-プロペニル基、ビニルベンジル基、ビニルナフチル基等が挙げられる。これらの中でも、アリル基が好ましい。
The number of carbon atoms in the hydrocarbon group having a double bond at the end contained in the curable compound (C') is preferably 2-10, more preferably 2-5.
Hydrocarbon groups having a double bond at the end include vinyl group, allyl group, 3-butenyl group, 4-pentenyl group, 5-hexenyl group, isopropenyl group, 1-methyl-2-propenyl group and vinylbenzyl group. , a vinyl naphthyl group, and the like. Among these, an allyl group is preferred.
 硬化性化合物(C’)に含まれる、末端に二重結合を有する炭化水素基の数は2以上である。末端に二重結合を有する炭化水素基の数が2以上であることで、接着強度や耐熱性により優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 また、硬化物中に形成される架橋構造が適度に疎らであることで、硬化物中のクラックの発生が抑制される傾向がある。このため、末端に二重結合を有する炭化水素基の数は、好ましくは2~4、より好ましくは2である。
The number of hydrocarbon groups having a double bond at the terminal contained in the curable compound (C') is two or more. When the number of hydrocarbon groups having a double bond at the terminal is 2 or more, it becomes easier to obtain a curable adhesive composition that gives a cured product with excellent adhesive strength and heat resistance.
In addition, when the crosslinked structure formed in the cured product is moderately sparse, the occurrence of cracks in the cured product tends to be suppressed. Therefore, the number of hydrocarbon groups having a double bond at the end is preferably 2-4, more preferably 2.
 硬化性化合物(C’)としては、イソシアヌレート骨格を有する硬化性化合物(C’)や、グリコールウリル骨格を有する硬化性化合物(C’)が挙げられる。
 イソシアヌレート骨格を有する硬化性化合物(C’)としては、下記式(1)又は(2)で表される化合物が挙げられる。
Examples of the curable compound (C') include a curable compound (C') having an isocyanurate skeleton and a curable compound (C') having a glycoluril skeleton.
Examples of the curable compound (C') having an isocyanurate skeleton include compounds represented by the following formula (1) or (2).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式(1)中、R、Rは、それぞれ独立に、末端に二重結合を有する炭化水素基を表し、Rは、炭素数1~15の飽和炭化水素基、炭素数1~15の、アルコキシ基置換アルキル基を表す。
 式(2)中、R~Rは、それぞれ独立に、末端に二重結合を有する炭化水素基を表す。
In formula (1), R 1 and R 2 each independently represent a hydrocarbon group having a double bond at the end; R 3 is a saturated hydrocarbon group having 1 to 15 carbon atoms; represents an alkoxy group-substituted alkyl group.
In formula (2), R 4 to R 6 each independently represent a hydrocarbon group having a double bond at its end.
 R、R、R、R、Rで表される末端に二重結合を有する炭化水素基は先に説明したとおりである。 The hydrocarbon groups having a double bond at the end represented by R 1 , R 2 , R 4 , R 5 and R 6 are as explained above.
 Rで表される飽和炭化水素基の炭素数は、1~15であり、5~15が好ましく、8~15がより好ましい。Rで表される飽和炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、s-ブチル基、イソブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基、n-デシル基、n-ウンデシル基、n-ドデシル基、n-トリデシル基、n-テトラデシル基、n-ペンタデシル基等が挙げられる。 The saturated hydrocarbon group represented by R 3 has 1 to 15 carbon atoms, preferably 5 to 15 carbon atoms, and more preferably 8 to 15 carbon atoms. Examples of saturated hydrocarbon groups represented by R 3 include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, s-butyl group, isobutyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group, etc. is mentioned.
 Rで表されるアルコキシ基置換アルキル基の炭素数は、2~15であり、2~12が好ましく、3~10がより好ましい。Rで表されるアルコキシ基置換アルキル基としては、メトキシメチル基、エトキシメチル基、2-メトキシエトキシメチル基、ベンジルオキシメチル基等が挙げられる。 The alkoxy group-substituted alkyl group represented by R 3 has 2 to 15 carbon atoms, preferably 2 to 12 carbon atoms, and more preferably 3 to 10 carbon atoms. The alkoxy-substituted alkyl group represented by R 3 includes methoxymethyl group, ethoxymethyl group, 2-methoxyethoxymethyl group, benzyloxymethyl group and the like.
 グリコールウリル骨格を有する硬化性化合物(C’)としては、下記式(3)で表される化合物が挙げられる。 Examples of the curable compound (C') having a glycoluril skeleton include compounds represented by the following formula (3).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 式(3)中、R~R10は、それぞれ独立に、炭素数1~15の炭化水素基を表し、これらの少なくとも2つは、末端に二重結合を有する炭化水素基である。R11、R12は、水素原子又は炭素数1~15の飽和炭化水素基を表す。 In formula (3), R 7 to R 10 each independently represent a hydrocarbon group having 1 to 15 carbon atoms, at least two of which are hydrocarbon groups having double bonds at their ends. R 11 and R 12 each represent a hydrogen atom or a saturated hydrocarbon group having 1 to 15 carbon atoms.
 これらの中でも、適度な架橋密度を有し、また低誘電特性に優れる硬化物が得られ易いことから、硬化性化合物(C’)としては、イソシアヌレート骨格を有する化合物が好ましく、式(1)で表される化合物がより好ましく、下記式で表される化合物がさらに好ましい。 Among these, a compound having an isocyanurate skeleton is preferable as the curable compound (C′), since a cured product having an appropriate crosslink density and excellent low dielectric properties can be easily obtained. A compound represented by is more preferable, and a compound represented by the following formula is even more preferable.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 式中、Rは、炭素数5~15の飽和炭化水素基を表し、炭素数8~15の飽和炭化水素基が好ましい。 In the formula, R represents a saturated hydrocarbon group having 5 to 15 carbon atoms, preferably a saturated hydrocarbon group having 8 to 15 carbon atoms.
 本発明の硬化性接着剤組成物が硬化性化合物(C)を含有する場合、硬化性化合物(C)の含有量(2種以上の硬化性化合物(C)を含むときはこれらの合計量)は、硬化性接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは5質量%以上、より好ましくは7質量%以上、更に好ましくは8.5質量%以上であり、また、好ましくは25質量%以下、より好ましくは20質量%以下、更に好ましくは15質量%以下である。
 硬化性化合物(C)の含有量が、硬化性接着剤組成物の有効成分全量中5質量%以上であることで、接着強度に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 硬化性化合物(C)の含有量が、硬化性接着剤組成物の有効成分全量中25質量%以下であることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物を得られ易くなる。
When the curable adhesive composition of the present invention contains the curable compound (C), the content of the curable compound (C) (the total amount when two or more curable compounds (C) are included) is preferably 5% by mass or more, more preferably 7% by mass or more, still more preferably 8.5% by mass or more, relative to the total amount (100% by mass) of the active ingredients of the curable adhesive composition, and , preferably 25% by mass or less, more preferably 20% by mass or less, and still more preferably 15% by mass or less.
When the content of the curable compound (C) is 5% by mass or more based on the total amount of active ingredients in the curable adhesive composition, it becomes easier to obtain a curable adhesive composition that provides a cured product with excellent adhesive strength. .
When the content of the curable compound (C) is 25% by mass or less in the total amount of active ingredients in the curable adhesive composition, it is easy to obtain a curable adhesive composition that gives a cured product having excellent low dielectric properties. Become.
 本発明の硬化性接着剤組成物が硬化性化合物(C)を含有する場合、(A)成分100質量部に対する、硬化性化合物(C)の含有量(2種以上の硬化性化合物(C)を含むときはこれらの合計量)は、好ましくは3質量部以上、より好ましくは5質量部以上、更に好ましくは7質量部以上、より更に好ましくは10質量部以上であり、また、好ましくは30質量部以下、より好ましくは25質量部以下、更に好ましくは20質量部以下、より更に好ましくは16質量部以下である。 When the curable adhesive composition of the present invention contains the curable compound (C), the content of the curable compound (C) (two or more curable compounds (C) The total amount of these when containing) is preferably 3 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 7 parts by mass or more, still more preferably 10 parts by mass or more, and preferably 30 It is not more than 25 parts by mass, more preferably not more than 20 parts by mass, and even more preferably not more than 16 parts by mass.
〔(D)成分:反応性官能基を有するポリフェニレンエーテル樹脂〕
 (D)成分は、反応性官能基を有するポリフェニレンエーテル樹脂(以下において、「ポリフェニレンエーテル樹脂(D)」と記載することがある。)である。
 ポリフェニレンエーテル樹脂とは、主鎖にポリフェニレン骨格を有する樹脂をいう。
 ポリフェニレン骨格とは、下記式で表される繰り返し単位、又は、上記式中の水素原子が置換されてなる繰り返し単位を有する骨格をいう。
[(D) component: polyphenylene ether resin having a reactive functional group]
Component (D) is a polyphenylene ether resin having a reactive functional group (hereinafter sometimes referred to as "polyphenylene ether resin (D)").
A polyphenylene ether resin is a resin having a polyphenylene skeleton in its main chain.
A polyphenylene skeleton refers to a skeleton having a repeating unit represented by the following formula or a repeating unit in which hydrogen atoms in the above formula are substituted.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 ポリフェニレンエーテル樹脂(D)は、ポリフェニレンエーテル骨格と、反応性官能基を有する化合物である。
 ポリフェニレンエーテル樹脂(D)はポリフェニレンエーテル骨格を有することから、ポリフェニレンエーテル樹脂(D)を含有する硬化性接着剤組成物の硬化物は低誘電特性に優れる。
 また、ポリフェニレンエーテル樹脂(D)は反応性官能基を有することから、ポリフェニレンエーテル樹脂(D)を含有する硬化性接着剤組成物の硬化物は耐熱性に優れる。
 ポリフェニレンエーテル樹脂(D)は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
Polyphenylene ether resin (D) is a compound having a polyphenylene ether skeleton and a reactive functional group.
Since the polyphenylene ether resin (D) has a polyphenylene ether skeleton, the cured product of the curable adhesive composition containing the polyphenylene ether resin (D) is excellent in low dielectric properties.
Moreover, since the polyphenylene ether resin (D) has a reactive functional group, the cured product of the curable adhesive composition containing the polyphenylene ether resin (D) has excellent heat resistance.
Polyphenylene ether resin (D) can be used individually by 1 type or in combination of 2 or more types.
 ポリフェニレンエーテル樹脂(D)中のポリフェニレンエーテル骨格としては、下記式(4)で表されるものが挙げられる。 Examples of the polyphenylene ether skeleton in the polyphenylene ether resin (D) include those represented by the following formula (4).
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 式(4)中、Xは、下記式(5)又は式(6)で表される2価の基であり、Yは、それぞれ独立して、下記式(7)で表される2価の基であり、a及びbは、0~100の整数であり、aとbの少なくともいずれか一方が1以上である。*は結合手を表す(以下、同じ)。 In formula (4), X is a divalent group represented by the following formula (5) or formula (6), and each Y is independently a divalent group represented by the following formula (7) is a group, a and b are integers of 0 to 100, and at least one of a and b is 1 or more. * represents a bond (same below).
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
 式(5)中、R13~R20は、それぞれ独立して、水素原子、ハロゲン原子、炭素数6以下のアルキル基、又はフェニル基を表し、好ましくは水素原子又はメチル基である。 In formula (5), R 13 to R 20 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, preferably a hydrogen atom or a methyl group.
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 式(6)中、R21~R28は、それぞれ独立して、水素原子、ハロゲン原子、炭素数6以下のアルキル基、又はフェニル基を表し、好ましくは水素原子又はメチル基である。Aは、炭素数20以下の、直鎖状、分岐状、又は環状の2価の炭化水素基を表す。 In formula (6), R 21 to R 28 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, preferably a hydrogen atom or a methyl group. A represents a linear, branched or cyclic divalent hydrocarbon group having 20 or less carbon atoms.
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009
 式(7)中、R29~R32は、それぞれ独立して、水素原子、ハロゲン原子、炭素数6以下のアルキル基、又はフェニル基を表し、好ましくは水素原子又はメチル基である。 In formula (7), R 29 to R 32 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, preferably a hydrogen atom or a methyl group.
 ポリフェニレンエーテル樹脂(D)中のポリフェニレンエーテル骨格としては、下記式(8)で表されるものが挙げられる。 Examples of the polyphenylene ether skeleton in the polyphenylene ether resin (D) include those represented by the following formula (8).
Figure JPOXMLDOC01-appb-C000010
(a及びbは、0~100の整数であり、aとbの少なくともいずれか一方が1以上である。)
Figure JPOXMLDOC01-appb-C000010
(a and b are integers from 0 to 100, and at least one of a and b is 1 or more.)
 ポリフェニレンエーテル樹脂(D)中の反応性官能基としては、ビニル基、アリル基、アクリロイル基、メタクリロイル基、シクロペンテニル基、ビニルベンジル基、ビニルナフチル基等のエチレン性不飽和結合を有する基;エポキシ基;水酸基;等が挙げられる。
 これらの中でも、低誘電特性に優れる硬化物が得られ易いことから、反応性官能基は、エチレン性不飽和結合を有する基が好ましく、ビニルベンジル基がより好ましい。
Examples of reactive functional groups in the polyphenylene ether resin (D) include groups having an ethylenically unsaturated bond such as vinyl, allyl, acryloyl, methacryloyl, cyclopentenyl, vinylbenzyl, and vinylnaphthyl; group; hydroxyl group; and the like.
Among these, the reactive functional group is preferably a group having an ethylenically unsaturated bond, more preferably a vinylbenzyl group, since a cured product having excellent low dielectric properties can be easily obtained.
 ポリフェニレンエーテル樹脂(D)としては、低誘電特性に優れる硬化物が得られ易いことから、ポリフェニレンエーテル骨格の両末端に反応性官能基を有する樹脂が好ましい。
 (D)成分がポリフェニレンエーテル骨格の両末端に反応性官能基を有する樹脂である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、当該ポリフェニレンエーテル骨格の両末端に反応性官能基を有する樹脂以外の他のポリフェニレンエーテル樹脂を含有してもよい。
 前記硬化性接着剤組成物において、他のポリフェニレンエーテル樹脂の含有量は、前記ポリフェニレンエーテル骨格の両末端に反応性官能基を有する樹脂の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
As the polyphenylene ether resin (D), a resin having a reactive functional group at both ends of the polyphenylene ether skeleton is preferable because a cured product having excellent low dielectric properties can be easily obtained.
(D) When the component is a curable adhesive composition that is a resin having a reactive functional group at both ends of the polyphenylene ether skeleton, the curable adhesive composition contains, as another component, the polyphenylene ether skeleton Other polyphenylene ether resins other than resins having reactive functional groups at both ends may be contained.
In the curable adhesive composition, the content of the other polyphenylene ether resin is preferably 0 to 50 parts by mass with respect to 100 parts by mass of the total amount of the resin having reactive functional groups at both ends of the polyphenylene ether skeleton. , more preferably 0 to 30 parts by mass, still more preferably 0 to 10 parts by mass, and even more preferably 0 to 5 parts by mass.
 ポリフェニレンエーテル樹脂(D)は、ポリフェニレンエーテル骨格を形成した後、末端に反応性官能基を導入することにより得ることができる。
 例えば、反応性官能基として両末端にビニルベンジル基を有するポリフェニレンエーテル樹脂(D)は、2官能フェノール化合物と1官能フェノール化合物を反応させて、両末端にフェノール性水酸基を有する重合体を得た後、4-(クロロメチル)スチレンを用いて末端フェノール性水酸基をビニルベンジルエーテル化することで得ることができる。
The polyphenylene ether resin (D) can be obtained by forming a polyphenylene ether skeleton and then introducing a reactive functional group to the terminal.
For example, a polyphenylene ether resin (D) having vinylbenzyl groups at both ends as reactive functional groups was reacted with a bifunctional phenol compound and a monofunctional phenol compound to obtain a polymer having phenolic hydroxyl groups at both ends. Then, it can be obtained by vinylbenzyl etherifying the terminal phenolic hydroxyl group using 4-(chloromethyl)styrene.
 ポリフェニレンエーテル樹脂(D)としては、下記式(9)で表される化合物が挙げられる。 Examples of the polyphenylene ether resin (D) include compounds represented by the following formula (9).
Figure JPOXMLDOC01-appb-C000011
(上記式中、a及びbは、0~100の整数であり、aとbの少なくともいずれか一方が1以上である。)
Figure JPOXMLDOC01-appb-C000011
(In the above formula, a and b are integers of 0 to 100, and at least one of a and b is 1 or more.)
 (D)成分が上記式(9)で表される化合物である硬化性接着剤組成物とした場合、当該硬化性接着剤組成物は、他の成分として、上記式(9)で表される化合物以外の他のポリフェニレンエーテル樹脂を含有してもよい。
 前記硬化性接着剤組成物において、他のポリフェニレンエーテル樹脂の含有量は、上記式(9)で表される化合物の全量100質量部に対して、好ましくは0~50質量部、より好ましくは0~30質量部、更に好ましくは0~10質量部、より更に好ましくは0~5質量部である。
(D) When a curable adhesive composition is a compound represented by the above formula (9), the curable adhesive composition is represented by the above formula (9) as another component. A polyphenylene ether resin other than the compound may be contained.
In the curable adhesive composition, the content of the other polyphenylene ether resin is preferably 0 to 50 parts by mass, more preferably 0 parts by mass, relative to 100 parts by mass of the total amount of the compound represented by the above formula (9). to 30 parts by mass, more preferably 0 to 10 parts by mass, and even more preferably 0 to 5 parts by mass.
 ポリフェニレンエーテル樹脂(D)の数平均分子量(Mn)は、好ましくは500~5,000、より好ましくは500~3,000、更に好ましくは700~2,500、より更に好ましくは1,000~2,000である。
 ポリフェニレンエーテル樹脂(D)の数平均分子量(Mn)は、テトラヒドロフラン(THF)を溶媒として用いてゲルパーミエーションクロマトグラフィー(GPC)を行い、標準ポリスチレン換算値として求めることができ、具体的な測定条件としては上述のとおりである。
The number average molecular weight (Mn) of the polyphenylene ether resin (D) is preferably 500 to 5,000, more preferably 500 to 3,000, still more preferably 700 to 2,500, still more preferably 1,000 to 2. , 000.
The number average molecular weight (Mn) of the polyphenylene ether resin (D) is obtained by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent, and can be obtained as a standard polystyrene conversion value, and specific measurement conditions is as described above.
 本発明の硬化性接着剤組成物がポリフェニレンエーテル樹脂(D)を含有する場合、ポリフェニレンエーテル樹脂(D)の含有量(2種以上の(D)成分を含むときはこれらの合計量)は、硬化性接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは1質量%以上、より好ましくは5質量%以上、更に好ましくは10質量%以上、より更に好ましくは15質量%以上であり、また、好ましくは30質量%以下、より好ましくは25質量%以下である。
 ポリフェニレンエーテル樹脂(D)の含有量が、硬化性接着剤組成物の有効成分全量中1質量%以上であることで、低誘電特性に優れる硬化物を与える硬化性接着剤組成物が得られ易くなる。
 ポリフェニレンエーテル樹脂(D)の含有量が、硬化性接着剤組成物の有効成分全量中30質量%以下であることで、貼付性を付与しやすくなる。
When the curable adhesive composition of the present invention contains a polyphenylene ether resin (D), the content of the polyphenylene ether resin (D) (when two or more (D) components are included, the total amount of these) is Preferably 1% by mass or more, more preferably 5% by mass or more, still more preferably 10% by mass or more, still more preferably 15% by mass, relative to the total amount (100% by mass) of the active ingredients in the curable adhesive composition or more, preferably 30% by mass or less, more preferably 25% by mass or less.
When the content of the polyphenylene ether resin (D) is 1% by mass or more in the total amount of active ingredients of the curable adhesive composition, it is easy to obtain a curable adhesive composition that gives a cured product having excellent low dielectric properties. Become.
When the content of the polyphenylene ether resin (D) is 30% by mass or less in the total amount of active ingredients of the curable adhesive composition, it becomes easier to impart sticking properties.
 本発明の硬化性接着剤組成物がポリフェニレンエーテル樹脂(D)を含有する場合、(A)成分100質量部に対する、ポリフェニレンエーテル樹脂(D)の含有量(2種以上の(D)成分を含むときはこれらの合計量)は、好ましくは5質量部以上、より好ましくは10質量部以上、更に好ましくは15質量部以上、より更に好ましくは20質量部以上であり、また、好ましくは50質量部以下、より好ましくは40質量部以下、更に好ましくは35質量部以下、より更に好ましくは30質量部以下である。 When the curable adhesive composition of the present invention contains the polyphenylene ether resin (D), the content of the polyphenylene ether resin (D) relative to 100 parts by mass of the component (A) (including two or more components (D) When the total amount of these) is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, still more preferably 15 parts by mass or more, still more preferably 20 parts by mass or more, and preferably 50 parts by mass Below, more preferably 40 parts by mass or less, still more preferably 35 parts by mass or less, and even more preferably 30 parts by mass or less.
〔(F)成分:シランカップリング剤〕
 本発明の硬化性接着剤組成物は、硬化性成分(X)として、シランカップリング剤(F)を含有してもよい。
 シランカップリング剤(F)は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
[(F) component: silane coupling agent]
The curable adhesive composition of the present invention may contain a silane coupling agent (F) as a curable component (X).
The silane coupling agents (F) can be used singly or in combination of two or more.
 シランカップリング剤(F)としては、公知のシランカップリング剤を用いることができる。なかでも、分子内にアルコキシシリル基を少なくとも1個有する有機ケイ素化合物が好ましい。
 シランカップリング剤(F)としては、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン等の(メタ)アクリロイル基を有するシランカップリング剤;
ビニルトリメトキシシラン、ビニルトリエトキシシラン、ジメトキシメチルビニルシラン、ジエトキシメチルビニルシラン、トリクロロビニルシラン、ビニルトリス(2-メトキシエトキシ)シラン等のビニル基を有するシランカップリング剤;
2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、8-グリシドキシオクチルトリメトキシシラン等のエポキシ基を有するシランカップリング剤;
p-スチリルトリメトキシシラン、p-スチリルトリエトキシシラン等のスチリル基を有するシランカップリング剤;
N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル・ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-(ビニルベンジル)-2-アミノエチル-3-アミノプロピルトリメトキシシランの塩酸塩等のアミノ基を有するシランカップリング剤;
3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン等のウレイド基を有するシランカップリング剤;
3-クロロプロピルトリメトキシシラン、3-クロロプロピルトリエトキシシラン等のハロゲン原子を有するシランカップリング剤;
3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン等のメルカプト基を有するシランカップリング剤;
ビス(トリメトキシシリルプロピル)テトラスルフィド、ビス(トリエトキシシリルプロピル)テトラスルフィド等のスルフィド基を有するシランカップリング剤;
3-イソシアネートプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン等のイソシアネート基を有するシランカップリング剤;
アリルトリクロロシラン、アリルトリエトキシシラン、アリルトリメトキシシラン等のアリル基を有するシランカップリング剤;
3-ヒドロキシプロピルトリメトキシシラン、3-ヒドロキシプロピルトリエトキシシラン等の水酸基を有するシランカップリング剤;等が挙げられる。
A known silane coupling agent can be used as the silane coupling agent (F). Among them, organosilicon compounds having at least one alkoxysilyl group in the molecule are preferred.
Silane coupling agents (F) include 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyl Silane coupling agents having a (meth)acryloyl group such as roxypropyltrimethoxysilane;
Silane coupling agents having a vinyl group such as vinyltrimethoxysilane, vinyltriethoxysilane, dimethoxymethylvinylsilane, diethoxymethylvinylsilane, trichlorovinylsilane, vinyltris(2-methoxyethoxy)silane;
2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, 8-glycid Silane coupling agents having an epoxy group such as xyoctyltrimethoxysilane;
Silane coupling agents having a styryl group such as p-styryltrimethoxysilane and p-styryltriethoxysilane;
N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane , 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethylbutylidene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N - Silane coupling agents having an amino group such as hydrochloride of (vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane;
Silane coupling agents having a ureido group such as 3-ureidopropyltrimethoxysilane and 3-ureidopropyltriethoxysilane;
Silane coupling agents having halogen atoms such as 3-chloropropyltrimethoxysilane and 3-chloropropyltriethoxysilane;
Silane coupling agents having a mercapto group such as 3-mercaptopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane;
Silane coupling agents having a sulfide group such as bis(trimethoxysilylpropyl)tetrasulfide and bis(triethoxysilylpropyl)tetrasulfide;
Silane coupling agents having an isocyanate group such as 3-isocyanatopropyltrimethoxysilane and 3-isocyanatopropyltriethoxysilane;
Silane coupling agents having an allyl group such as allyltrichlorosilane, allyltriethoxysilane, allyltrimethoxysilane;
silane coupling agents having a hydroxyl group such as 3-hydroxypropyltrimethoxysilane and 3-hydroxypropyltriethoxysilane;
 硬化性接着剤組成物がシランカップリング剤(F)を含有する場合、シランカップリング剤(F)の含有量(2種以上のシランカップリング剤(F)を含むときはこれらの合計量)は、硬化性接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは0.01質量%以上、より好ましくは0.05質量%以上、更に好ましくは0.08質量%以上であり、また、好ましくは5質量%以下、より好ましくは3質量%以下、更に好ましくは1質量%以下、より更に好ましくは0.5質量%以下である。
 シランカップリング剤(F)の含有量が、硬化性接着剤組成物の有効成分全量中0.01質量%以上であることで、高温高湿試験後の接着性を維持しやすくなる。
 シランカップリング剤(F)の含有量が、硬化性接着剤組成物の有効成分全量中5質量%以下であることで、高温高湿試験後の接着性を維持しやすくなる。
When the curable adhesive composition contains a silane coupling agent (F), the content of the silane coupling agent (F) (when two or more silane coupling agents (F) are included, the total amount of these) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and still more preferably 0.08% by mass or more, relative to the total amount (100% by mass) of the active ingredients of the curable adhesive composition and is preferably 5% by mass or less, more preferably 3% by mass or less, even more preferably 1% by mass or less, and even more preferably 0.5% by mass or less.
When the content of the silane coupling agent (F) is 0.01% by mass or more based on the total amount of active ingredients in the curable adhesive composition, it becomes easier to maintain the adhesiveness after the high-temperature and high-humidity test.
When the content of the silane coupling agent (F) is 5% by mass or less in the total amount of active ingredients in the curable adhesive composition, it becomes easier to maintain the adhesiveness after the high temperature and high humidity test.
 本発明の硬化性接着剤組成物がシランカップリング剤(F)を含有する場合、(A)成分100質量部に対する、シランカップリング剤(F)の含有量(2種以上のシランカップリング剤(F)を含むときはこれらの合計量)は、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、更に好ましくは0.1質量部以上、より更に好ましくは0.15質量部以上であり、また、好ましくは3質量部以下、より好ましくは1質量部以下、更に好ましくは0.7質量部以下、より更に好ましくは0.5質量部以下である。 When the curable adhesive composition of the present invention contains a silane coupling agent (F), the content of the silane coupling agent (F) (two or more silane coupling agents The total amount of these when containing (F)) is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and even more preferably 0.15 It is at least 3 parts by mass, preferably 3 parts by mass or less, more preferably 1 part by mass or less, still more preferably 0.7 parts by mass or less, and even more preferably 0.5 parts by mass or less.
〔(E)成分:カチオン重合開始剤〕
 本発明の硬化性接着剤組成物は、(E)成分として、カチオン重合開始剤を含有してもよい。
 硬化反応(I)や硬化反応(II)がカチオン重合反応である場合、硬化性接着剤組成物にカチオン重合開始剤を添加することで、これらの硬化反応を効率よく進行させることができる。
 カチオン重合開始剤は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
 カチオン重合開始剤(E)としては、熱カチオン重合開始剤や、光カチオン重合開始剤が挙げられ、簡便な工程により重合が可能な熱カチオン重合開始剤が好ましい。
[(E) component: cationic polymerization initiator]
The curable adhesive composition of the present invention may contain a cationic polymerization initiator as component (E).
When curing reaction (I) or curing reaction (II) is a cationic polymerization reaction, these curing reactions can be efficiently advanced by adding a cationic polymerization initiator to the curable adhesive composition.
A cationic polymerization initiator can be used individually by 1 type or in combination of 2 or more types.
Examples of the cationic polymerization initiator (E) include thermal cationic polymerization initiators and photocationic polymerization initiators, and preferred are thermal cationic polymerization initiators that can be polymerized by a simple process.
 熱カチオン重合開始剤は、加熱によって重合を開始させるカチオン種を発生し得る化合物である。
 熱カチオン重合開始剤としては、スルホニウム塩、第四級アンモニウム塩、ホスホニウム塩、ジアゾニウム塩、ヨードニウム塩等が挙げられる。
Thermal cationic polymerization initiators are compounds that can generate cationic species that initiate polymerization upon heating.
Thermal cationic polymerization initiators include sulfonium salts, quaternary ammonium salts, phosphonium salts, diazonium salts, iodonium salts and the like.
 スルホニウム塩としては、トリフェニルスルホニウムテトラフルオロボレート、トリフェニルスルホニウムヘキサフルオロアンチモネート、トリフェニルスルホニウムヘキサフルオロアルシネート、トリス(4-メトキシフェニル)スルホニウムヘキサフルオロアルシネート、ジフェニル(4-フェニルチオフェニル)スルホニウムヘキサフルオロアルシネート等が挙げられる。 Sulfonium salts include triphenylsulfonium tetrafluoroborate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium hexafluoroalcinate, tris(4-methoxyphenyl)sulfonium hexafluoroalcinate, and diphenyl(4-phenylthiophenyl)sulfonium. hexafluoroalcinate and the like.
 第四級アンモニウム塩としては、テトラブチルアンモニウムテトラフルオロボレート、テトラブチルアンモニウムヘキサフルオロホスフェート、テトラブチルアンモニウムハイドロジェンサルフェート、テトラエチルアンモニウムテトラフルオロボレート、テトラエチルアンモニウムp-トルエンスルホネート、N,N-ジメチル-N-ベンジルアニリニウムヘキサフルオロアンチモネート、N,N-ジメチル-N-ベンジルアニリニウムテトラフルオロボレート、N,N-ジメチル-N-ベンジルピリジニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-ベンジルトリフルオロメタンスルホネート、N,N-ジメチル-N-(4-メトキシベンジル)ピリジニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-(4-メトキシベンジル)トルイジニウムヘキサフルオロアンチモネート等が挙げられる。 The quaternary ammonium salts include tetrabutylammonium tetrafluoroborate, tetrabutylammonium hexafluorophosphate, tetrabutylammonium hydrogensulfate, tetraethylammonium tetrafluoroborate, tetraethylammonium p-toluenesulfonate, N,N-dimethyl-N- benzylanilinium hexafluoroantimonate, N,N-dimethyl-N-benzylanilinium tetrafluoroborate, N,N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N,N-diethyl-N-benzyltrifluoromethanesulfonate , N,N-dimethyl-N-(4-methoxybenzyl)pyridinium hexafluoroantimonate, N,N-diethyl-N-(4-methoxybenzyl)toluidinium hexafluoroantimonate, and the like.
 ホスホニウム塩としては、エチルトリフェニルホスホニウムヘキサフルオロアンチモネート、テトラブチルホスホニウムヘキサフルオロアンチモネート等が挙げられる。 Phosphonium salts include ethyltriphenylphosphonium hexafluoroantimonate, tetrabutylphosphonium hexafluoroantimonate, and the like.
 ヨードニウム塩としては、ジフェニルヨードニウムヘキサフルオロアルシネート、ビス(4-クロロフェニル)ヨードニウムヘキサフルオロアルシネート、ビス(4-ブロモフェニル)ヨードニウムヘキサフルオロアルシネート、フェニル(4-メトキシフェニル)ヨードニウムヘキサフルオロアルシネート等が挙げられる。 Examples of iodonium salts include diphenyliodonium hexafluoroarsinate, bis(4-chlorophenyl)iodonium hexafluoroarsinate, bis(4-bromophenyl)iodonium hexafluoroarsinate, phenyl(4-methoxyphenyl)iodonium hexafluoroarsinate, and the like. is mentioned.
 硬化性接着剤組成物がカチオン重合開始剤(E)を含有する場合、カチオン重合開始剤(E)の含有量(2種以上の(E)成分を含むときはこれらの合計量)は、カチオン重合性化合物である(C)成分および(D)成分の合計100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、更に好ましくは0.1質量部以上、より更に好ましくは0.2質量部以上であり、また、好ましくは6質量部以下、より好ましくは5質量部以下、さらに好ましくは4質量部以下である。
 カチオン重合開始剤の含有量が0.01質量部以上であることで、反応性が低下することを防ぎ易くなる。
 カチオン重合開始剤の含有量が6質量部以下であることで、被着体の腐食を抑制し易くなる。
When the curable adhesive composition contains a cationic polymerization initiator (E), the content of the cationic polymerization initiator (E) (when two or more (E) components are included, the total amount of these) is a cationic Preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass with respect to a total of 100 parts by mass of components (C) and (D), which are polymerizable compounds Above, more preferably 0.2 parts by mass or more, preferably 6 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 4 parts by mass or less.
When the content of the cationic polymerization initiator is 0.01 parts by mass or more, it becomes easier to prevent a decrease in reactivity.
When the content of the cationic polymerization initiator is 6 parts by mass or less, it becomes easy to suppress corrosion of the adherend.
〔溶媒〕
 本発明の硬化性接着剤組成物は、溶媒を含有して、溶液の形態としてもよい。
 溶媒としては、ベンゼン、トルエンなどの芳香族炭化水素系溶媒;酢酸エチル、酢酸ブチルなどのエステル系溶媒;アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン系溶媒;n-ペンタン、n-ヘキサン、n-ヘプタンなどの脂肪族炭化水素系溶媒;シクロペンタン、シクロヘキサン、メチルシクロヘキサンなどの脂環式炭化水素系溶媒;等が挙げられる。
 これらの溶媒は、1種を単独で、あるいは2種以上を組み合わせて用いることができる。
 硬化性接着剤組成物が溶媒を含有するとき、溶媒の含有量は、塗布性等を考慮して適宜決定することができる。
〔solvent〕
The curable adhesive composition of the present invention may be in the form of a solution containing a solvent.
Examples of solvents include aromatic hydrocarbon solvents such as benzene and toluene; ester solvents such as ethyl acetate and butyl acetate; ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone; aliphatic hydrocarbon solvents such as heptane; alicyclic hydrocarbon solvents such as cyclopentane, cyclohexane, and methylcyclohexane; and the like.
These solvents can be used singly or in combination of two or more.
When the curable adhesive composition contains a solvent, the content of the solvent can be appropriately determined in consideration of applicability and the like.
〔その他の成分〕
 本発明の硬化性接着剤組成物は、本発明の効果を妨げない範囲で、これまでに説明してきたもの以外の成分(その他の成分)を含有してもよい。
 その他の成分としては、紫外線吸収剤、帯電防止剤、光安定剤、酸化防止剤、樹脂安定剤、充填剤、顔料、増量剤、軟化剤等の添加剤が挙げられる。
 これらは1種を単独で、あるいは2種以上を組み合わせて用いることができる。
 本発明の硬化性接着剤組成物がこれらの添加剤を含有するとき、その含有量は、目的に合わせて適宜決定することができる。
[Other ingredients]
The curable adhesive composition of the present invention may contain components (other components) other than those described above as long as the effects of the present invention are not impaired.
Other components include additives such as UV absorbers, antistatic agents, light stabilizers, antioxidants, resin stabilizers, fillers, pigments, extenders and softeners.
These can be used individually by 1 type or in combination of 2 or more types.
When the curable adhesive composition of the present invention contains these additives, the content thereof can be appropriately determined according to the purpose.
〔硬化性接着剤組成物の製造方法及び使用方法〕
 本発明の硬化性接着剤組成物は、バインダー樹脂(A)及び架橋剤(B)と、その他の任意成分を、常法に従って適宜混合・攪拌することにより調製することができる。
[Method for Producing and Using Curable Adhesive Composition]
The curable adhesive composition of the present invention can be prepared by appropriately mixing and stirring the binder resin (A), the cross-linking agent (B), and other optional components according to a conventional method.
 本発明の硬化性接着剤組成物の使用方法は特に限定されない。
 例えば、一方の被着体に本発明の硬化性接着剤組成物を塗布し、得られた塗膜を乾燥し、さらに、硬化反応(I)を進行させて硬化物(I)を形成する。次いで、この硬化物(I)にもう一方の被着体を重ねた後、塗膜をさらに硬化させることによりこれらの被着体を接着することができる。
 先に説明したように、塗膜内に架橋構造を構築するために開始させた硬化反応(I)を途中で停止させた場合は、硬化物(I)中の未反応のバインダー樹脂(A)と架橋剤(B)とを利用して硬化反応(I)を再開させ、2つの被着体を接着することができる。また、硬化物(I)が、硬化反応(I)に関与しない硬化性成分(X)を含むものである場合は、硬化反応(II)を利用して、2つの被着体を接着することができる。
The method of using the curable adhesive composition of the present invention is not particularly limited.
For example, the curable adhesive composition of the present invention is applied to one adherend, the resulting coating film is dried, and the curing reaction (I) proceeds to form a cured product (I). Then, another adherend is superimposed on the cured product (I), and these adherends can be adhered by further curing the coating film.
As described above, when the curing reaction (I) started to build a crosslinked structure in the coating film is stopped in the middle, the unreacted binder resin (A) in the cured product (I) and the cross-linking agent (B) can be used to restart the curing reaction (I) to bond the two adherends together. Further, when the cured product (I) contains a curable component (X) that does not participate in the curing reaction (I), the curing reaction (II) can be used to bond two adherends together. .
 硬化性接着剤組成物を塗布する方法としては、例えば、スピンコート法、スプレーコート法、バーコート法、ナイフコート法、ロールコート法、ブレードコート法、ダイコート法、グラビアコート法等が挙げられる。 Examples of methods for applying the curable adhesive composition include spin coating, spray coating, bar coating, knife coating, roll coating, blade coating, die coating, and gravure coating.
 塗膜を乾燥する方法としては、熱風乾燥、熱ロール乾燥、赤外線照射等、従来公知の乾燥方法が挙げられる。
 塗膜を乾燥するときの条件としては、例えば、80~150℃で30秒から5分間である。
Methods for drying the coating film include conventionally known drying methods such as hot air drying, hot roll drying, and infrared irradiation.
The conditions for drying the coating film are, for example, 80 to 150° C. for 30 seconds to 5 minutes.
 塗膜の厚さは特に限定されないが、通常1~50μmであり、好ましくは1~25μm、より好ましくは5~25μmである。 Although the thickness of the coating film is not particularly limited, it is usually 1 to 50 μm, preferably 1 to 25 μm, more preferably 5 to 25 μm.
 硬化反応(I)が熱により開始する反応である場合、塗膜の乾燥処理と硬化反応(I)を兼ねることができる。
 例えば、バインダー樹脂(A)中の反応性官能基がカルボキシ基やカルボン酸無水物基であり、架橋剤(B)が、イソシアネート系架橋剤、エポキシ系架橋剤、金属キレート系架橋剤等である場合、塗膜を約100℃に加熱することで、乾燥処理と硬化反応(I)とを同時に行うことができ、硬化物(I)を得ることができる。
When the curing reaction (I) is a reaction initiated by heat, the drying treatment of the coating film and the curing reaction (I) can be combined.
For example, the reactive functional group in the binder resin (A) is a carboxy group or a carboxylic anhydride group, and the cross-linking agent (B) is an isocyanate-based cross-linking agent, an epoxy-based cross-linking agent, a metal chelate-based cross-linking agent, or the like. In this case, by heating the coating film to about 100° C., the drying treatment and the curing reaction (I) can be performed simultaneously, and the cured product (I) can be obtained.
 また、本発明の硬化性接着剤組成物を用いて接着シートを製造し、この接着シートを用いて2つの被着体を接着してもよい。
 例えば、剥離フィルム上に本発明の硬化性接着剤組成物を塗布し、得られた塗膜を乾燥し、さらに、硬化反応(I)を進行させることで硬化物(I)(接着シートの接着剤層)を得ることができる。
 硬化性接着剤組成物の塗布方法、乾燥方法は上記したものを利用することができる。
 また、好ましい塗膜の厚さや、塗膜の乾燥処理と硬化反応(I)を兼ねる点も上記の通りである。
Alternatively, an adhesive sheet may be produced using the curable adhesive composition of the present invention, and two adherends may be bonded using this adhesive sheet.
For example, the curable adhesive composition of the present invention is applied on a release film, the resulting coating film is dried, and the curing reaction (I) is allowed to proceed to cure the cured product (I) (adhesion of the adhesive sheet). agent layer) can be obtained.
The method for applying the curable adhesive composition and the method for drying may be those described above.
In addition, the preferable thickness of the coating film and the combination of the drying treatment of the coating film and the curing reaction (I) are also as described above.
〔硬化性接着剤組成物から得らえる硬化物の物性〕
 本発明の硬化性接着剤組成物は、硬化性接着剤組成物が硬化することで、23℃、周波数1GHzにおける誘電正接が0.0050未満の硬化物を与えるものであり、0.0030以下の硬化物を与えるものが好ましく、0.0020以下の硬化物を与えるものがより好ましく、0.0015以下の硬化物を与えるものがより好ましく、0.0012以下の硬化物を与えるものが更に好ましく、0.0010以下の硬化物を与えるものがより更に好ましく、0.0008以下の硬化物を与えるものが特に好ましい。この条件における誘電正接の下限は特にないが、通常0.0001以上である。
[Physical Properties of Cured Product Obtained from Curable Adhesive Composition]
The curable adhesive composition of the present invention provides a cured product having a dielectric loss tangent of less than 0.0050 at 23° C. and a frequency of 1 GHz by curing the curable adhesive composition, and 0.0030 or less. Those that give a cured product are preferred, those that give a cured product of 0.0020 or less are more preferred, those that give a cured product of 0.0015 or less are more preferred, those that give a cured product of 0.0012 or less are even more preferred, Those that give a cured product of 0.0010 or less are more preferred, and those that give a cured product of 0.0008 or less are particularly preferred. Although there is no particular lower limit for the dielectric loss tangent under these conditions, it is usually 0.0001 or more.
 本発明の硬化性接着剤組成物は、硬化性接着剤組成物が硬化することで、23℃、周波数1GHzにおける比誘電率が3.00以下の硬化物を与えるものが好ましく、2.75以下の硬化物を与えるものがより好ましく、2.50以下の硬化物を与えるものがさらに好ましい。この条件における比誘電率の下限は特にないが、通常2.00以上である。 The curable adhesive composition of the present invention preferably gives a cured product having a dielectric constant of 3.00 or less at 23° C. and a frequency of 1 GHz by curing the curable adhesive composition, and preferably 2.75 or less. more preferably give a cured product of 2.50 or less. Although there is no particular lower limit for the dielectric constant under these conditions, it is usually 2.00 or more.
 なお、上記の誘電正接や比誘電率の測定に用いる試料は、測定が可能なものである限り、その硬化状態は限定されない。例えば、さらなる硬化性を有するものであってもよいし、さらなる硬化性を有しないものであってもよい。
 誘電正接および比誘電率の測定試料の一例としては、乾燥処理および硬化反応(I)として100℃2分間の加熱処理を行った後のシート状接着剤が挙げられる。
The cured state of the sample used for the measurement of the dielectric loss tangent and the dielectric constant is not limited as long as the measurement is possible. For example, it may or may not have additional curability.
An example of a sample for measurement of the dielectric loss tangent and relative permittivity is a sheet-like adhesive after being subjected to a heat treatment at 100° C. for 2 minutes as a drying treatment and curing reaction (I).
 本発明の硬化性接着剤組成物が、硬化反応によって上記の誘電特性を有する硬化物を与えるものであることで、本発明の硬化性接着剤組成物は、電子デバイス内の、接着部材、保護部材、絶縁部材等の形成材料として好ましく用いられる。 The curable adhesive composition of the present invention provides a cured product having the above-described dielectric properties through a curing reaction. It is preferably used as a material for forming members, insulating members, and the like.
(2)硬化物
 本発明の硬化物は、原料組成物が本発明の硬化性接着剤組成物であることを特徴とするものである。
 すなわち、本発明の硬化物は、少なくとも硬化反応(I)が進行し、硬化性接着剤組成物の粘性が増加したものや固形化したものである。
(2) Cured Product The cured product of the present invention is characterized in that the raw material composition is the curable adhesive composition of the present invention.
That is, the cured product of the present invention is a product in which at least the curing reaction (I) proceeds and the viscosity of the curable adhesive composition increases or solidifies.
 本発明の硬化物としては、例えば以下のものが挙げられる。
硬化物(α1):硬化反応として硬化反応(I)のみを行い得る硬化性接着剤組成物を原料組成物とする硬化物であって、硬化反応(I)が途中で中断され、さらなる硬化性を有する硬化物
硬化物(β1):硬化反応として硬化反応(I)及び硬化反応(II)を行い得る硬化性接着剤組成物を原料組成物とする硬化物であって、少なくとも硬化反応(II)に由来する硬化性を有する硬化物
硬化物(α2):硬化反応として硬化反応(I)のみを行い得る硬化性接着剤組成物を原料組成物とする硬化物であって、硬化反応(I)が完結し、さらなる硬化性を有しない硬化物
硬化物(β2):硬化反応として硬化反応(I)及び硬化反応(II)を行い得る硬化性接着剤組成物を原料組成物とする硬化物であって、硬化反応(I)及び硬化反応(II)が完結し、さらなる硬化性を有しない硬化物
Examples of the cured product of the present invention include the following.
Cured product (α1): A cured product whose raw material composition is a curable adhesive composition capable of performing only curing reaction (I) as a curing reaction, wherein the curing reaction (I) is interrupted in the middle and further curability is obtained. Cured product Cured product (β1): A cured product whose raw material composition is a curable adhesive composition capable of performing curing reaction (I) and curing reaction (II) as a curing reaction, at least curing reaction (II Cured product having curability derived from ) Cured product (α2): A cured product whose raw material composition is a curable adhesive composition capable of performing only the curing reaction (I) as a curing reaction, wherein the curing reaction (I ) is completed and does not have further curability. A cured product in which the curing reaction (I) and the curing reaction (II) are completed and have no further curability
 硬化物(α1)、硬化物(β1)は、硬化性を有する硬化物である。硬化物(α1)、硬化物(β1)は、固形状接着剤として有用である。効率よく接着工程を行うことができることから、これらの硬化性を有する硬化物は、熱硬化性を有するものが好ましい。
 また、この熱硬化性を有する硬化物は、シート状の形状を有するものが好ましい。
 熱硬化性を有する硬化物がシート状の形状を有することで、2つの被着体の接着を熱プレス処理等により効率よく行うことができる。
The cured product (α1) and the cured product (β1) are cured products having curability. The cured product (α1) and cured product (β1) are useful as solid adhesives. It is preferable that these hardened products have thermosetting properties because the bonding process can be performed efficiently.
Further, the thermosetting cured product preferably has a sheet-like shape.
Since the thermosetting cured product has a sheet-like shape, two adherends can be efficiently adhered by heat press treatment or the like.
 シート状の形状を有する熱硬化性を有する硬化物(以下、「熱硬化性シート状接着剤」と記載することがある。)は、保管時や運搬時の保護のため、片側又は両側に保護シート等を有していてもよい。 Sheet-shaped thermosetting cured products (hereinafter sometimes referred to as "thermosetting sheet adhesives") are protected on one or both sides for protection during storage and transportation. It may have a seat or the like.
 本発明の熱硬化性シート状接着剤は、本発明の硬化性接着剤組成物を原料組成物とするものである。したがって、本発明の熱硬化性シート状接着剤が硬化して得られた硬化物は低誘電特性に優れる。
 したがって、本発明の熱硬化性シート状接着剤は、電子デバイス用のシート状接着剤や、カバーレイフィルム用のシート状接着剤として好適に用いられる。
The thermosetting sheet adhesive of the present invention uses the curable adhesive composition of the present invention as a raw material composition. Therefore, the cured product obtained by curing the thermosetting sheet adhesive of the present invention is excellent in low dielectric properties.
Therefore, the thermosetting sheet-like adhesive of the present invention is suitably used as a sheet-like adhesive for electronic devices and a sheet-like adhesive for coverlay films.
 電子デバイス用のシート状接着剤は、電子デバイス中の各種部品の接着や、電子デバイス中の回路の保護や絶縁に用いられるシート状接着剤である。
 電子デバイスとしては、スマートフォン、タブレット端末等の通信機器が挙げられる。
Sheet-like adhesives for electronic devices are sheet-like adhesives used for bonding various parts in electronic devices and for protecting and insulating circuits in electronic devices.
Examples of electronic devices include communication devices such as smartphones and tablet terminals.
 カバーレイフィルム用のシート状接着剤は、カバーレイフィルムを製造する際に用いられるシート状接着剤である。カバーレイフィルムは、例えば、フレキシブルプリント配線板の表面を保護するために用いられる積層フィルムであり、通常、絶縁性樹脂層と接着剤層を有する。
 本発明の熱硬化性シート状接着剤は、この接着剤層として有用である。
A sheet-like adhesive for a coverlay film is a sheet-like adhesive used when manufacturing a coverlay film. A coverlay film is, for example, a laminated film used to protect the surface of a flexible printed wiring board, and usually has an insulating resin layer and an adhesive layer.
The thermosetting sheet adhesive of the present invention is useful as this adhesive layer.
 硬化物(α2)、硬化物(β2)は、硬化性を有しない硬化物である。硬化物(α2)、硬化物(β2)としては、硬化物(α1)や硬化物(β1)が、接着剤として機能し、完全に硬化した状態のものや、本発明の硬化性接着剤組成物を完全に硬化させて得られる成形体が挙げられる。 The cured product (α2) and the cured product (β2) are non-curing products. As the cured product (α2) and the cured product (β2), the cured product (α1) and the cured product (β1) function as an adhesive and are in a completely cured state, or the curable adhesive composition of the present invention. Examples include a molded article obtained by completely curing an object.
 以下、実施例を挙げて本発明を更に詳細に説明する。但し、本発明は、以下の実施例になんら限定されるものではない。 The present invention will be described in more detail below with reference to examples. However, the present invention is by no means limited to the following examples.
〔実施例又は比較例で使用した化合物〕
・バインダー樹脂(A1):無水マレイン酸変性α-オレフィン重合体〔三井化学株式会社製、商品名:ユニストールH-200、数平均分子量:47,000〕
・イソシアネート系架橋剤(B1):1,3,5-トリス(5-イソシアネートペンチル)-1,3,5-トリアジン-2,4,6-トリオン、〔三井化学株式会社製、商品名:スタビオD-370N、分子量:462〕
・エポキシ系架橋剤(B2):1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、〔三菱ガス化学株式会社製、商品名:TETRAD-C、分子量:362〕
・金属キレート系架橋剤(B3):アルミニウムトリス(アセチルアセトナート)、〔綜研化学株式会社製,商品名:M-5A、分子量:324〕
・硬化性化合物(C1):イソシアヌレート骨格と2つのアリル基を有する化合物〔四国化成工業株式会社製、商品名:L-DAIC〕
・ポリフェニレンエーテル樹脂(D1):ビニルベンジル変性ポリフェニレンエーテル〔三菱ガス化学株式会社製、商品名:OPE-2St 1200、数平均分子量:1200〕
・カチオン重合開始剤(E1):熱カチオン重合開始剤〔三新化学工業株式会社製、商品名:サンエイドSI-B3〕
・シランカップリング剤(F1):8-グリシドキシオクチルトリメトキシシラン〔信越化学工業株式会社製、商品名:KBM4803〕
[Compounds used in Examples or Comparative Examples]
- Binder resin (A1): maleic anhydride-modified α-olefin polymer [manufactured by Mitsui Chemicals, trade name: UNISTOL H-200, number average molecular weight: 47,000]
Isocyanate-based cross-linking agent (B1): 1,3,5-tris(5-isocyanatopentyl)-1,3,5-triazine-2,4,6-trione [manufactured by Mitsui Chemicals, Inc., trade name: Stabio D-370N, molecular weight: 462]
Epoxy-based cross-linking agent (B2): 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, [manufactured by Mitsubishi Gas Chemical Company, Inc., trade name: TETRAD-C, molecular weight: 362]
- Metal chelate-based cross-linking agent (B3): aluminum tris (acetylacetonate) [manufactured by Soken Chemical Co., Ltd., trade name: M-5A, molecular weight: 324]
Curable compound (C1): a compound having an isocyanurate skeleton and two allyl groups [manufactured by Shikoku Kasei Kogyo Co., Ltd., trade name: L-DAIC]
- Polyphenylene ether resin (D1): vinylbenzyl-modified polyphenylene ether [manufactured by Mitsubishi Gas Chemical Company, trade name: OPE-2St 1200, number average molecular weight: 1200]
- Cationic polymerization initiator (E1): Thermal cationic polymerization initiator [manufactured by Sanshin Chemical Industry Co., Ltd., product name: San-Aid SI-B3]
- Silane coupling agent (F1): 8-glycidoxyoctyltrimethoxysilane [manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KBM4803]
〔実施例1〕
 バインダー樹脂(A1)100質量部、イソシアネート架橋剤(B1)0.5質量部、硬化性化合物(C1)12.5質量部、ポリフェニレンエーテル樹脂(D1)25質量部、カチオン重合開始剤(E1)0.12質量部、シランカップリング剤(F1)0.2質量部をトルエンに溶解し、硬化性接着剤組成物を調製した。
 剥離シート(第1剥離シート、リンテック株式会社製、商品名:SP-PET752150)の剥離処理面上に、得られた硬化性接着剤組成物を塗布して塗膜を形成し、得られた塗膜を100℃で2分間乾燥し、厚さが15μmの接着剤層を形成した。この接着剤層の表出した表面上に、もう1枚の剥離シート(第2剥離シート、リンテック株式会社製、商品名:SP-PET381130)の剥離処理面を貼り合わせて接着シートを得た。
[Example 1]
Binder resin (A1) 100 parts by mass, isocyanate cross-linking agent (B1) 0.5 parts by mass, curable compound (C1) 12.5 parts by mass, polyphenylene ether resin (D1) 25 parts by mass, cationic polymerization initiator (E1) 0.12 parts by mass and 0.2 parts by mass of the silane coupling agent (F1) were dissolved in toluene to prepare a curable adhesive composition.
The obtained curable adhesive composition is applied on the release-treated surface of a release sheet (first release sheet, manufactured by Lintec Corporation, trade name: SP-PET752150) to form a coating film, and the resulting coating is The film was dried at 100° C. for 2 minutes to form an adhesive layer with a thickness of 15 μm. An adhesive sheet was obtained by laminating the release-treated surface of another release sheet (second release sheet, product name: SP-PET381130, manufactured by Lintec Corporation) on the exposed surface of the adhesive layer.
〔実施例2~5、比較例1〕
 成分の配合量もしくは種類を第1表に記載のものに変更したこと以外は、実施例1と同様にして硬化性接着剤組成物を調製し、接着シートを得た。
[Examples 2 to 5, Comparative Example 1]
A curable adhesive composition was prepared and an adhesive sheet was obtained in the same manner as in Example 1, except that the amounts or types of the components were changed to those shown in Table 1.
〔成分の染み出し評価〕
 実施例又は比較例で得た接着シートの剥離シートを1枚剥がし、露出した接着剤層を、熱ラミネーターを用いて100℃でポリイミドフィルム(東レ・デュポン社製、カプトン、厚さ25μm)と圧着させ、剥離シート/接着剤層/ポリイミドフィルム、の構造の積層体を得た。次いで、この積層体の剥離シートを剥がし、露出した接着剤層を、熱ラミネーターを用いて100℃で銅箔と圧着させ、銅箔/接着剤層/ポリイミドフィルム、の構造の積層体を得た。なお、銅箔が他の2つの層に比べて面積が広いため、接着剤層の接着剤成分が染み出た場合、銅箔上に付着することになる。
 この積層体に対して、171℃、1.38MPaの条件で20分間熱プレス処理を行った。
 冷却後、平面視で接着剤層(硬化物)から最も染み出た接着剤成分の長さ〔図1中のXで示される部分の長さ(μm)〕を、デジタル顕微鏡を用いて測定した。結果を第1表に示す。なお、図1は、実施例において、接着剤成分の染み出しを評価する際に用いた積層体を熱プレス処理した後を平面視した際の模式平面図である。図1に示すように、熱プレス処理により、前記積層体の銅箔1とポリイミドフィルム3と間に挟持された接着剤層(硬化物)の一部は、染み出して、銅箔1上に染み出した接着剤成分2が付着し得る。この際、図1のように、平面視した際に、染み出した接着剤成分2とポリイミドフィルム3までの距離の最大値Xを「接着剤成分の染み出し長さ」とし、第1表に記載している。
[Evaluation of exudation of ingredients]
One release sheet of the adhesive sheet obtained in Examples or Comparative Examples was peeled off, and the exposed adhesive layer was press-bonded to a polyimide film (Kapton, 25 μm thick, manufactured by DuPont-Toray Co., Ltd.) at 100° C. using a heat laminator. to obtain a laminate having a structure of release sheet/adhesive layer/polyimide film. Next, the release sheet of this laminate was peeled off, and the exposed adhesive layer was press-bonded to copper foil at 100° C. using a hot laminator to obtain a laminate having a structure of copper foil/adhesive layer/polyimide film. . Since the copper foil has a larger area than the other two layers, when the adhesive component of the adhesive layer seeps out, it adheres to the copper foil.
This laminate was subjected to a heat press treatment under conditions of 171° C. and 1.38 MPa for 20 minutes.
After cooling, the length of the most exuded adhesive component from the adhesive layer (cured product) in plan view [the length (μm) of the portion indicated by X in FIG. 1] was measured using a digital microscope. . The results are shown in Table 1. In addition, FIG. 1 is a schematic plan view of the laminated body used for evaluating the exudation of the adhesive component in the examples after being subjected to a heat press treatment. As shown in FIG. 1, a part of the adhesive layer (cured product) sandwiched between the copper foil 1 and the polyimide film 3 of the laminate oozes out and is deposited on the copper foil 1 by the heat press treatment. The exuded adhesive component 2 may adhere. At this time, as shown in FIG. 1, the maximum value X of the distance between the oozing adhesive component 2 and the polyimide film 3 when viewed from the top is defined as "the oozing length of the adhesive component", and is shown in Table 1. described.
〔比誘電率、誘電正接〕
 実施例又は比較例で得た接着シートの接着剤層を約1mmの厚さになるように複数枚重ねた後、熱ラミネーターを用いて100℃で融着処理を行い、剥離シート/約1mmの厚さの接着剤層/剥離シート、の構造の積層体を得た。この積層体の両側の剥離シートを剥離して、測定用試料を得た。
 得られた測定用試料について、RFインピーダンス・マテリアルアナライザ(キーサイト・テクノロジー社製、E4991A)を用いて、23℃、1GHzにおける比誘電率及び誘電正接を測定した。なお、今回、高周波領域の一例として1GHzを採用した。
 結果を第1表に示す。
[Dielectric constant, dielectric loss tangent]
After stacking a plurality of the adhesive layers of the adhesive sheets obtained in Examples or Comparative Examples so as to have a thickness of about 1 mm, a heat laminator is used to perform a fusion treatment at 100° C., resulting in a release sheet/about 1 mm thickness. A laminate having a structure of thick adhesive layer/release sheet was obtained. The release sheets on both sides of this laminate were peeled off to obtain a sample for measurement.
The dielectric constant and dielectric loss tangent at 23° C. and 1 GHz were measured using an RF impedance material analyzer (manufactured by Keysight Technologies, E4991A) for the obtained measurement sample. In addition, 1 GHz was adopted as an example of a high frequency region this time.
The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
 実施例1~5、比較例1で得られた硬化性接着剤組成物の硬化物は、いずれも低誘電特性に優れている。
 しかしながら、比較例1の硬化性接着剤組成物を用いて積層体を製造する際、171℃、1.38MPa、20分間の条件で熱プレス処理を行うと、接着剤成分が大きく染み出した。
 一方、実施例1~5の硬化性接着剤組成物は架橋剤(B)を含有するものであるため、硬化性接着剤組成物の塗膜を100℃で乾燥させたり、100℃で熱ラミネート処理を行ったりすることで、塗膜内に架橋構造が形成される。このため、171℃、1.38MPa、20分間の条件で熱プレス処理を行っても、接着剤成分の染み出しは抑制されている。
The cured products of the curable adhesive compositions obtained in Examples 1 to 5 and Comparative Example 1 are all excellent in low dielectric properties.
However, when a laminate was produced using the curable adhesive composition of Comparative Example 1, a heat press treatment was performed under the conditions of 171° C., 1.38 MPa, and 20 minutes, and the adhesive component oozed out to a large extent.
On the other hand, since the curable adhesive compositions of Examples 1 to 5 contain the cross-linking agent (B), the coating film of the curable adhesive composition was dried at 100°C or heat laminated at 100°C. A crosslinked structure is formed in the coating film by performing the treatment. Therefore, even if the heat press treatment is performed under the conditions of 171° C., 1.38 MPa, and 20 minutes, the exudation of the adhesive component is suppressed.
1:銅箔
2:染み出した接着剤成分
3:ポリイミドフィルム 
1: Copper foil 2: Exuded adhesive component 3: Polyimide film

Claims (15)

  1.  下記(A)成分、及び(B)成分を含有し、(B)成分の含有量が硬化性接着剤組成物の有効成分の全量に対して0.1質量%以上である硬化性接着剤組成物であって、
     前記硬化性接着剤組成物が、硬化することで、23℃、周波数1GHzにおける誘電正接が0.0050未満の硬化物を与えるものである、硬化性接着剤組成物。
    (A)成分:反応性官能基を有するバインダー樹脂
    (B)成分:前記(A)成分と反応し得る、分子量が1000以下の架橋剤
    A curable adhesive composition containing the following components (A) and (B), wherein the content of component (B) is 0.1% by mass or more relative to the total amount of active ingredients in the curable adhesive composition. being a thing,
    A curable adhesive composition that, when cured, gives a cured product having a dielectric loss tangent of less than 0.0050 at 23° C. and a frequency of 1 GHz.
    (A) component: binder resin having a reactive functional group (B) component: a cross-linking agent having a molecular weight of 1000 or less that can react with the component (A)
  2.  前記(A)成分が、ポリオレフィン系樹脂である、請求項1に記載の硬化性接着剤組成物。 The curable adhesive composition according to claim 1, wherein the component (A) is a polyolefin resin.
  3.  前記(A)成分が、酸変性樹脂である、請求項1又は2に記載の硬化性接着剤組成物。 The curable adhesive composition according to claim 1 or 2, wherein the component (A) is an acid-modified resin.
  4.  前記(B)成分が、イソシアヌレート骨格を有する化合物である、請求項1~3のいずれかに記載の硬化性接着剤組成物。 The curable adhesive composition according to any one of claims 1 to 3, wherein the component (B) is a compound having an isocyanurate skeleton.
  5.  前記(B)成分が、イソシアネート基を2以上有する化合物である、請求項1~4のいずれかに記載の硬化性接着剤組成物。 The curable adhesive composition according to any one of claims 1 to 4, wherein the component (B) is a compound having two or more isocyanate groups.
  6.  さらに下記(C)成分を含有する、請求項1~5のいずれかに記載の硬化性接着剤組成物。
    (C)成分:25℃で液体である非芳香族の硬化性化合物
    The curable adhesive composition according to any one of claims 1 to 5, further comprising the following component (C).
    Component (C): A non-aromatic curable compound that is liquid at 25°C
  7.  前記(C)成分が、末端に二重結合を有する炭化水素基を2以上有する化合物である、請求項6に記載の硬化性接着剤組成物。 The curable adhesive composition according to claim 6, wherein the component (C) is a compound having two or more hydrocarbon groups with double bonds at their terminals.
  8.  さらに下記(D)成分を含有する、請求項1~7のいずれかに記載の硬化性接着剤組成物。
    (D)成分:反応性官能基を有するポリフェニレンエーテル樹脂
    The curable adhesive composition according to any one of claims 1 to 7, further comprising the following component (D).
    (D) component: polyphenylene ether resin having a reactive functional group
  9.  さらに下記(E)成分を含有する、請求項1~8のいずれかに記載の硬化性接着剤組成物。
    (E)成分:カチオン重合開始剤
    The curable adhesive composition according to any one of claims 1 to 8, further comprising the following component (E).
    (E) component: cationic polymerization initiator
  10.  前記硬化性接着剤組成物が、硬化することで、23℃、周波数1GHzにおける誘電率が3.00以下の硬化物を与えるものである、請求項1~9のいずれかに記載の硬化性接着剤組成物。 The curable adhesive according to any one of claims 1 to 9, wherein the curable adhesive composition, when cured, gives a cured product having a dielectric constant of 3.00 or less at 23 ° C. and a frequency of 1 GHz. agent composition.
  11.  請求項1~10のいずれかに記載の硬化性接着剤組成物を硬化してなる、硬化物。 A cured product obtained by curing the curable adhesive composition according to any one of claims 1 to 10.
  12.  前記硬化物が、熱硬化性を有する、請求項11に記載の硬化物。 The cured product according to claim 11, wherein the cured product has thermosetting properties.
  13.  前記硬化物が、シート状の形状を有する、請求項11又は12に記載の硬化物。 The cured product according to claim 11 or 12, wherein the cured product has a sheet-like shape.
  14.  前記硬化物が、電子デバイス用のシート状接着剤である、請求項11~13のいずれかに記載の硬化物。 The cured product according to any one of claims 11 to 13, wherein the cured product is a sheet adhesive for electronic devices.
  15.  前記硬化物が、カバーレイフィルム用のシート状接着剤である、請求項11~13のいずれかに記載の硬化物。 The cured product according to any one of claims 11 to 13, wherein the cured product is a sheet adhesive for coverlay films.
PCT/JP2022/015341 2021-03-30 2022-03-29 Curable adhesive composition and cured product WO2022210671A1 (en)

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JPWO2022210671A1 (en) 2022-10-06
CN117098825A8 (en) 2023-12-22

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