WO2022209274A1 - Bending machine - Google Patents

Bending machine Download PDF

Info

Publication number
WO2022209274A1
WO2022209274A1 PCT/JP2022/004225 JP2022004225W WO2022209274A1 WO 2022209274 A1 WO2022209274 A1 WO 2022209274A1 JP 2022004225 W JP2022004225 W JP 2022004225W WO 2022209274 A1 WO2022209274 A1 WO 2022209274A1
Authority
WO
WIPO (PCT)
Prior art keywords
pair
longitudinal direction
bending
wire
mold
Prior art date
Application number
PCT/JP2022/004225
Other languages
French (fr)
Japanese (ja)
Inventor
恭平 片桐
Original Assignee
日本電産株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産株式会社 filed Critical 日本電産株式会社
Priority to DE112022002014.8T priority Critical patent/DE112022002014T5/en
Priority to CN202280026914.8A priority patent/CN117120178A/en
Publication of WO2022209274A1 publication Critical patent/WO2022209274A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
    • H02K15/0414Windings consisting of separate elements, e.g. bars, hairpins, segments, half coils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire

Definitions

  • the present invention relates to a bending device.
  • a bending device that bends a wire rod is known.
  • a bending apparatus for example, Japanese Patent Application Laid-Open No. 2020-61900 describes a first convex forming with a part of a wire rod placed on a second convex forming portion of a second forming die. After performing the first forming for forming the convex portion between the part and the second convex forming portion, the first roller is moved downward with respect to the second forming die to form a shoulder portion on the wire rod.
  • a segment forming apparatus is disclosed for performing a second forming that
  • the segment molding device is provided with a second roller that is arranged outside the first roller with respect to the mold and that can move up and down. Before executing the first molding, the segment molding device presses the second molding die with a portion of the wire rod placed on the second convex molding portion of the second molding die. 2 rollers are moved downward to perform pre-bending of the wire rod along the second convex forming portion.
  • the formability of the wire can be improved by pre-bending.
  • the second roller is moved downward with respect to the wire, and the wire is bent along the second convex forming portion, thereby performing pre-bending.
  • the pre-bending forming portion of the wire rod is the center portion in the longitudinal direction of the wire rod, and the position where the second roller applies force to the wire rod is the end portion of the wire rod in the longitudinal direction. .
  • An object of the present invention is to provide a bending device capable of improving formability.
  • a bending apparatus includes a first forming die and a second forming die movable with respect to the first forming die, wherein the first forming die and the second forming die
  • This bending apparatus supports the wire rod between the first mold and the second mold and at different positions in the longitudinal direction of the wire rod before bending, and separates the wire rod in the longitudinal direction. It has a pair of movable supports.
  • the second molding die moves toward the first molding die at a position between the pair of support portions in the longitudinal direction.
  • FIG. 1 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 1.
  • FIG. 2 is an end view taken along line II-II in FIG. 1.
  • FIG. 3A is a diagram schematically showing how a wire is bent by a bending device.
  • FIG. 3B is a diagram schematically showing how a wire is bent by a bending device.
  • FIG. 3C is a diagram schematically showing how a wire is bent by a bending device.
  • FIG. 4 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 2.
  • FIG. FIG. 5 is a view of part of the return mechanism as viewed in arrow A of FIG.
  • FIG. 6 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 3.
  • FIG. 3A is a diagram schematically showing how a wire is bent by a bending device.
  • FIG. 3B is a diagram schematically showing how a wire is bent by a bending
  • the vertical direction of the bending device 1 is referred to as the "vertical direction”.
  • the horizontal direction of the bending apparatus 1 and the direction in which the pair of support portions 31 are separated from each other is referred to as the "left-right direction.”
  • a direction orthogonal to the vertical direction and the horizontal direction of the bending device 1 in a state where the bending device 1 is installed is referred to as the "front-rear direction”.
  • the longitudinal direction of the wire rod W placed in the bending apparatus 1 is called “longitudinal direction”.
  • FIG. 1 is a diagram showing a schematic configuration of a bending apparatus 1 according to Embodiment 1.
  • FIG. A bending apparatus 1 is an apparatus for bending a wire rod W such as a coil into a U shape.
  • a cross section of the wire rod W perpendicular to the longitudinal direction is rectangular.
  • the wire rod W may be a member other than a coil as long as it is a linear member having a rectangular cross section.
  • the bending device 1 may bend the wire rod W into a shape other than the U shape.
  • the bending apparatus 1 has a first molding die 10, a second molding die 20, and a wire mounting portion 30.
  • the bending apparatus 1 bends the wire W supported by the wire mounting portion 30 using the first forming die 10 and the second forming die 20 .
  • the first forming die 10 and the second forming die 20 are positioned side by side in the vertical direction.
  • the wire mounting part 30 is positioned between the first molding die 10 and the second molding die 20 in the vertical direction.
  • the first molding die 10 is fixed to a stationary platen (not shown).
  • the first molding die 10 has a recess 10a for molding the wire W.
  • the concave portion 10a of the first molding die 10 opens upward.
  • the center portion of the bottom surface in the left-right direction is the deepest.
  • the first mold 10 is, for example, a die.
  • the second molding die 20 is vertically movable with respect to the first molding die 10 .
  • the second mold 20 is supported by a movable platen (not shown).
  • the second molding die 20 can move in a direction toward the first molding die 10 and in a direction away from the first molding die 10 by movement of the movable platen.
  • the second molding die 20 has a convex portion 20a capable of molding the wire rod W into a predetermined shape between the concave portion 10a of the first molding die 10 and the concave portion 10a.
  • the convex portion 20 a is positioned at the lower end portion of the second molding die 20 .
  • the central portion in the left-right direction of the tip portion protrudes most downward. That is, the convex portion 20a has a tip portion 20b positioned at the tip in the moving direction of the second molding die 20.
  • the second mold 20 is closest to the first mold 10 , at least a portion of the convex portion 20 a of the second mold 20 is positioned inside the concave portion 10 a of the first mold 10 .
  • the wire rod W supported by the wire rod mounting portion 30 is deformed when the convex portion 20a of the second molding die 20 comes into contact with the wire rod W. As shown in FIG. Therefore, the portion where the tip 20b of the protrusion 20a of the second mold 20 contacts the wire W is the deformed portion Wa of the wire W. As shown in FIG.
  • the wire mounting portion 30 supports the wire W at two points in the longitudinal direction.
  • the support position of the wire W on the wire mounting portion 30 is movable in the left-right direction.
  • the wire mounting portion 30 has a pair of support portions 31 , a moving portion 33 and a position restricting portion 39 .
  • the pair of support portions 31 support the wire rod W at different positions in the longitudinal direction.
  • the pair of support portions 31 are positioned at the same position in the vertical direction.
  • the pair of support portions 31 are located at positions sandwiching the contact position where the second mold 20 that has moved downward contacts the wire rod W in the left-right direction.
  • the horizontal direction and the longitudinal direction are the same direction.
  • the pair of support portions 31 are positioned on both sides of the wire W in the longitudinal direction with respect to the deformed portion Wa of the wire W that is deformed by the movement of the second molding die 20 .
  • one support portion 31 of the pair of support portions 31 is positioned on one side in the left-right direction with respect to the deformed portion Wa of the wire W, and the other support portion 31 of the pair of support portions 31 is It is located on the other side of the deformed portion Wa of the wire W in the left-right direction.
  • the pair of support portions 31 are positioned at a distance larger than the width of the tip portion 20b of the convex portion 20a of the second molding die 20 in the left-right direction. That is, the pair of support portions 31 has a gap in the longitudinal direction that is larger than the width of the tip portion 20b positioned at the tip of the second molding die 20 in the moving direction.
  • the pair of support parts 31 can be moved in the left-right direction by a moving part 33, which will be described later.
  • the pair of support portions 31 are relatively movable in the separating direction and the approaching direction. In this embodiment, the pair of support portions 31 are movable by the moving portion 33 .
  • FIG. 2 is an end view taken along line II-II in FIG.
  • the pair of support portions 31 are rotatably connected via a rotating shaft 32 to a slider 35 of a moving portion 33, which will be described later.
  • the pair of support portions 31 are rollers rotatable about a rotation axis P of a rotation shaft 32 extending in the front-rear direction. Therefore, the pair of support portions 31 rotate with the longitudinal direction as the tangential direction. That is, each of the pair of support portions 31 is a roller rotatable with its longitudinal direction as a tangential direction.
  • the pair of support portions 31 has grooves 31b extending in the circumferential direction on the outer peripheral surface 31a.
  • the width of the opening of the groove 31b is larger than the width of the wire W. Therefore, the wire rod W can be accommodated in the groove 31b.
  • the wire rod W can be arranged in the groove 31 b located on the outer peripheral surface 31 a of the support portion 31 . Therefore, the wire rod W can be held on the outer peripheral surface 31a of the support portion 31 without shifting in the axial direction of the rotation axis P. As shown in FIG. Therefore, the wire rod W can be bent more accurately.
  • the axial direction of the rotation axis P is the direction in which the rotation axis P extends.
  • the groove 31b may have a tapered portion on the side surface such that the width dimension of the groove 31b decreases from the opening side to the bottom side. Thereby, even when the width of the wire W is different, the wire W can be easily held by the side surface of the groove 31b.
  • the moving part 33 can move the pair of supporting parts 31 in the left-right direction.
  • the moving portion 33 has a rail 34 , a pair of sliders 35 , a moving portion support base 36 and an elastic support portion 38 .
  • the rail 34 is a prism-shaped member extending in the left-right direction.
  • the rail 34 is fixed to a moving part support base 36 .
  • the pair of sliders 35 are each movable in the left-right direction with respect to the rails 34 .
  • the moving part 33 of this embodiment is a linear slider.
  • the moving unit 33 may have any configuration as long as it can move the slider in the left-right direction.
  • One of the pair of support portions 31 is rotatably supported by one slider 35 of the pair of sliders 35 via a rotating shaft 32 .
  • the other support portion 31 of the pair of support portions 31 is rotatably supported by the other slider 35 of the pair of sliders 35 via a rotating shaft 32 .
  • a position restricting portion 39 is fixed to each of the left and right ends of the rail 34 .
  • the position restricting portion 39 can restrict the pair of sliders 35 from moving outward from the left and right ends of the rail 34 . That is, the bending apparatus 1 has a position regulating portion 39 that defines the position at which the pair of support portions 31 are furthest apart in the longitudinal direction.
  • the movable range of the pair of support parts 31 can be determined when the pair of support parts 31 move away from each other in the longitudinal direction. Therefore, after bending the wire W, the pair of support portions 31 can be quickly returned to their original positions. Therefore, the productivity when bending the wire rod W can be improved.
  • the elastic support portion 38 connects the slider 35 of the moving portion 33 and the position regulating portion 39 . Thereby, the elastic support portion 38 elastically supports the slider 35 of the moving portion 33 in the lateral direction with respect to the position regulating portion 39 .
  • the elastic support portion 38 generates an elastic restoring force by deforming in the compression direction.
  • the elastic support portion 38 is, for example, a compression spring. Therefore, the elastic support portion 38 is the spring of the present invention.
  • the support portion 31 rotatably supported by the slider 35 of the moving portion 33 moves away from the deformed portion Wa of the wire W when the wire W is bent by the second molding die 20. move to In this case, the elastic support portion 38 is elastically deformed in the compression direction.
  • the elastic support portion 38 elastically deformed in the compression direction in this manner gives an elastic restoring force to the slider 35 in a direction approaching the deformed portion Wa of the wire W. As shown in FIG.
  • a guide member extending in the left-right direction may be positioned inside the elastic support portion 38.
  • the moving part 33 Since the moving part 33 has the elastic supporting part 38 described above, the moving part 33 can move the pair of supporting parts 31 in a direction to bring them closer to each other in the longitudinal direction. That is, in the present embodiment, the moving portion 33 has an elastic support portion 38 that moves the pair of support portions 31 closer in the longitudinal direction by elastic restoring force. This makes it possible to easily realize the structure of the moving part 33 that moves the pair of supporting parts 31 closer together in the longitudinal direction.
  • FIGS. 3A to 3C are diagrams schematically showing how the wire rod W is bent by the bending apparatus 1.
  • FIG. 3A to 3C are diagrams schematically showing how the wire rod W is bent by the bending apparatus 1.
  • the wire rod W is bent downward by moving the second mold 20 downward and bringing the tip 20b of the projection 20a of the second mold 20 into contact with the wire rod W.
  • the wire rod W is bent in a V shape when the bending apparatus 1 is viewed in the front-rear direction.
  • a portion where the wire rod W is bent by the tip 20b of the projection 20a of the second molding die 20 is the deformed portion Wa of the wire rod W.
  • the process shown in FIG. 3A is the pre-bending process of the wire rod W by the second mold 20 .
  • the wire rod W bent by the second molding die 20 is supported by a pair of support portions 31.
  • the pair of support portions 31 are positioned on both sides of the deformed portion Wa of the wire W in the longitudinal direction.
  • the pair of support portions 31 can be moved in the left-right direction by the moving portion 33 . Therefore, when the wire W is bent convexly downward by the second forming die 20, the pair of support portions 31 move in the left-right direction and in the direction of separation, as indicated by the thick solid line arrows in FIG. 3A.
  • the pair of support parts 31 moves in the left-right direction and in the direction of separation according to the bending of the wire rod W. Therefore, according to the deformation of the wire W, the wire W can be supported by the pair of support portions 31 at a position as close as possible to the deformed portion Wa. Therefore, the formability of the wire rod W can be improved.
  • the wire W When the wire W is bent downward by the second molding die 20 as described above, it moves downward toward the central portion of the wire W in the longitudinal direction with respect to the pair of support portions 31 . Since the pair of support portions 31 are rotatable about the rotation axis P, the movement of the wire W as described above rotates toward the central portion in the longitudinal direction of the wire W as indicated by the solid arrow in FIG. 3A. do. Thereby, it is possible to suppress the generation of a large frictional force at the contact portion between the pair of support portions 31 and the wire W. Therefore, it is possible to suppress the formation of dents, scratches, and the like on the wire rod W.
  • the support part 31 located on the left side when the bending apparatus 1 is viewed in the front-rear direction rotates clockwise.
  • the support portion 31 located on the right side as viewed in the front-rear direction of the bending apparatus 1 rotates counterclockwise. That is, the pair of support portions 31 rotates in a direction in which the wire rod W is sent out to the central portion in the left-right direction.
  • the second molding die 20 is moved further downward to bring the projections 20a of the second molding die 20 closer to the bottom surfaces of the recesses 10a of the first molding die 10.
  • the wire rod W is bent by the concave portion 10 a of the first mold 10 and the convex portion 20 a of the second mold 20 .
  • the wire rod W is bent by the recesses 10 a of the first mold 10 and the protrusions 20 a of the second mold 20 . W can be easily molded.
  • the second molding die 20 is moved upward and separated from the first molding die 10, and then the formed wire rod W is removed from the concave portion 10a of the first molding die 10. take out.
  • the pair of support portions 31 move in the left-right direction and in the approaching direction due to the elastic restoring force of the elastic support portions 38 .
  • the bending apparatus 1 of this embodiment has a first molding die 10 and a second molding die 20 movable with respect to the first molding die 10, and the first molding die 10 and the second molding die 20
  • This is a bending device for bending a wire rod W having a rectangular cross section.
  • the bending apparatus 1 supports the wire rod W between the first mold 10 and the second mold 20 and at different positions in the longitudinal direction of the wire rod W before bending, and separates the wire rod W in the longitudinal direction. It has a pair of support parts 31 which can move to the inside.
  • the second molding die 20 moves toward the first molding die 10 at a position between the pair of support portions 31 in the longitudinal direction.
  • the pair of support portions 31 are moved to the wire rod W. can be moved longitudinally away from the . Therefore, the wire W can be bent by the second forming die 20 while maintaining the distance between the position where the wire W is deformed by the second forming die 20 and the position where the wire W is supported by the pair of support portions 31 . . Therefore, formability when bending the wire W can be improved.
  • the pair of support portions 31 are positioned on both sides of the wire rod W in the longitudinal direction with respect to the deformation portion Wa of the wire rod W that is deformed by the movement of the second molding die 20 .
  • the wire rod W can be supported by the pair of support portions 31 on both longitudinal sides of the deformed portion Wa of the wire rod W that is deformed by the movement of the second molding die 20 . Therefore, the bending of the wire rod W by the second molding die 20 can be performed more reliably and accurately. Moreover, the pair of support portions 31 can be moved apart in the longitudinal direction while the wire rod W is being bent by the second molding die 20 .
  • the pair of support portions 31 has a gap in the longitudinal direction that is larger than the width of the tip portion 20b positioned at the tip of the second molding die 20 in the moving direction.
  • the bending device 1 has a moving part 33 that moves the pair of supporting parts 31 in the longitudinal direction.
  • the pair of support parts 31 can be moved in the longitudinal direction of the wire rod W before processing in accordance with the movement of the second mold 20 .
  • the pair of support portions 31 can be moved in the longitudinal direction away from each other in accordance with the forming of the wire W by the second forming die 20 .
  • the pair of supporting portions 31 positioned apart from each other can be moved in the longitudinal direction by the moving portion 33 .
  • the moving part 33 moves the pair of support parts 31 in a direction to approach them in the longitudinal direction.
  • the pair of support portions 31 are moved in the longitudinal direction away from each other.
  • the support portion 31 is moved in the direction of approaching in the longitudinal direction. Therefore, with a simple configuration, it is possible to realize a configuration in which the pair of support portions 31 moves in the longitudinal direction away from or in the approaching direction.
  • FIG. 4 is a diagram showing a schematic configuration of a bending device 101 according to Embodiment 2. As shown in FIG. In the bending apparatus 101 of the second embodiment, the configuration of the moving section 133 is different from that of the moving section 33 of the first embodiment. Therefore, hereinafter, the same reference numerals are assigned to the same configurations as in the first embodiment, and the description thereof is omitted, and only the portions different from the first embodiment will be described.
  • the moving part 133 can move the pair of supporting parts 31 in the left-right direction.
  • the moving portion 133 has a rail 34 , a pair of sliders 35 , a moving portion support base 36 and a return mechanism 140 .
  • the configuration of the moving portion 133 other than the return mechanism 140 is the same as the configuration of the moving portion 33 of the first embodiment. Therefore, only the return mechanism 140 will be described below.
  • the return mechanism 140 returns the slider 35 to which the support portion 31 is rotatably connected to its original position on the rail 34 .
  • the return mechanism 140 has a pair of pulleys 141 , a pulley support portion 142 , a weight 143 , a connection member 144 and a connection member support portion 145 .
  • a pair of pulleys 141 are rotatably supported by a pulley support portion 142 about a rotation shaft extending in the left-right direction.
  • a pair of pulleys 141 are positioned above the pulley support portion 142 .
  • the pulley support portion 142 extends upward from the moving portion support base 36 .
  • a lower portion of the pulley support portion 142 is fixed to the moving portion support base 36 .
  • FIG. 5 is a view of part of the return mechanism 140 as viewed from the arrow A in FIG.
  • a connecting member 144 which is a linear member, is put on each of the pair of pulleys 141. As shown in FIG. Therefore, the connection member 144 can move in the front-rear direction by the rotation of the pulley 141 about the rotation shaft extending in the left-right direction.
  • connection member support portion 145 has a pair of slider connection portions 146 and a pin 147 .
  • Each slider connection 146 extends from one slider 35 toward another slider 35 . That is, the pair of slider connecting portions 146 are located at positions facing the pair of sliders 35 . Each slider connection portion 146 is fixed to the slider 35 . Each slider connecting portion 146 has a large-diameter portion 146a at its distal end, the diameter of which is larger than that of its proximal end.
  • the pin 147 is a cylindrical member extending in the front-rear direction. One end of the pin 147 is fixed to the center of the moving part support 36 in the left-right direction at a position lower than the slider connection part 146 . Therefore, the pin 147 protrudes forward from the central portion of the moving part support base 36 in the left-right direction.
  • connection member 144 One end of the connecting member 144 is wound around the pin 147 and one end of the connecting member 144 is connected to the slider connecting portion 146 . As shown in FIG. 5, the other end of connecting member 144 is connected to weight 143 . Thereby, one end of the connection member 144 is connected to the slider 35 via the connection member support portion 145 , and the other end of the connection member 144 is connected to the weight 143 .
  • the weight of the weight 143 is applied to the slider 35 via the connecting member 144 and the connecting member supporting portion 145 as a force to move the bending device 101 to the central portion in the left-right direction.
  • the slider 35 is positioned at the central portion of the bending device 101 in the left-right direction when no force is applied to the support portion 31 rotatably supported by the slider 35 in a direction separating the support portion 31 . Therefore, after the wire W is bent by the first molding die 10 and the second molding die 20, the pair of support portions 31 can be returned to their original positions.
  • the moving part 133 has a weight 143 that moves the pair of supporting parts 31 closer in the longitudinal direction by its own weight.
  • FIG. 6 is a diagram showing a schematic configuration of a bending device 201 according to Embodiment 3. As shown in FIG. In the bending apparatus 201 of the third embodiment, the direction of movement of the pair of support portions 31 is different from the direction of movement of the support portions 31 of the first embodiment. Therefore, below, the same code
  • the bending device 201 has a first molding die 10, a second molding die 20, and a wire mounting portion 230.
  • the wire mounting portion 230 has a pair of support portions 31 , a moving portion 233 and a position restricting portion 39 .
  • the moving part 233 can move the pair of support parts 31 obliquely upward with respect to the first molding die 10 .
  • the moving part 233 moves one of the pair of supporting parts 31 positioned to the left of the deformed part Wa of the wire W when the bending apparatus 201 is viewed from the front. 1 moving part 233a and a second moving part 233b capable of moving the other supporting part 31 of the pair of supporting parts 31 located on the right side of the deformed part Wa of the wire W. As shown in FIG. In addition, in the bending apparatus 201, the side where the moving part 233 is positioned with respect to the moving part support base 36 is defined as the front side.
  • the first moving part 233a can move one supporting part 31 leftward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front.
  • the first moving part 233a moves one support part 31 toward the deformed part Wa of the wire W from a position separated from the deformed part Wa in the left direction and upward when the bending device 201 is viewed from the front. It is possible to move in the right direction, which is the direction, and downward.
  • the second moving part 233b can move the other supporting part 31 rightward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front.
  • the second moving part 233b moves the other supporting part 31 toward the deformed part Wa of the wire W from a position separated from the deformed part Wa in the right direction and upward. direction left and downward.
  • the first moving portion 233a has a first rail 234a and a first slider 235a.
  • the first rail 234a extends obliquely upward as it moves away from the deformed portion Wa of the wire W to the left when the bending apparatus 201 is viewed from the front.
  • the first slider 235a moves obliquely along the first rail 234a.
  • the second moving portion 233b has a second rail 234b and a second slider 235b.
  • the second rail 234b extends obliquely upward as it moves away from the deformed portion Wa of the wire W to the right when the bending device 201 is viewed from the front.
  • the second slider 235b moves obliquely along the second rail 234b.
  • the first rail 234a and the second rail 234b extend in a crossing direction when the bending device 201 is viewed in the front-rear direction.
  • the pair of support parts 31 can move in a direction intersecting the longitudinal direction and in a direction away from the first molding die 10 as the distance increases.
  • the wire rod W is bent at the deformed portion Wa by the second mold 20, so that both ends in the left-right direction are located closer to the second mold 20 than the deformed portion Wa.
  • the pair of support portions 31 that support the wire W in the longitudinal direction are arranged in a direction intersecting the longitudinal direction and in a direction away from the first molding die 10 as the wire W moves away from the deformed portion Wa in the left-right direction. , the pair of support portions 31 can be moved along with the deformation of the wire rod W as described above. Therefore, the frictional force at the contact points between the wire W and the pair of support portions 31 can be further reduced.
  • the deformation portion Wa of the wire W can be easily deformed from the first forming die 10 side by the convex portion 20a of the second forming die 20, and the contact point of the wire W with the pair of support portions 31 can be changed. It is possible to suppress the occurrence of indentations, scratches, and the like.
  • the amount of movement of the pair of support portions 31 with respect to the downward movement of the second molding die 20 can be made larger than in the case of the first embodiment. Therefore, the elastic restoring force applied from the elastic support portion 38 to the pair of support portions 31 can be increased as compared with the configuration of the first embodiment. Therefore, the pair of support portions 31 can be returned to their original positions more reliably.
  • the position restricting portions 39 are positioned at the left end of the first rail 234a and the right end of the second rail 234b, respectively.
  • the leftward movement range of the first slider 235a on the first rail 234a can be restricted
  • the rightward movement range of the second slider 235b on the second rail 234b can be restricted.
  • the cross section of the wire W perpendicular to the longitudinal direction is rectangular.
  • the cross section perpendicular to the longitudinal direction of the wire may have rounded corners or a partially cut rectangular shape to the extent that the effects of the present invention can be obtained. good too.
  • the pair of support parts 31 are rollers rotatable around the rotation axis P with respect to the sliders 35, 235a, 235b.
  • the pair of supports may not be rotatable and may be fixed relative to the slider.
  • the pair of support portions 31, which are rollers have grooves 31b on the outer peripheral surface 31a.
  • the pair of support portions may not have grooves on the outer peripheral surface.
  • the moving parts 33 , 133 , 233 have rails 34 , 234 a, 234 b , sliders 35 , 235 a, 235 b , elastic supporting parts 38 , and position restricting parts 39 .
  • the moving part may have a moving mechanism other than the rail and the slider.
  • the moving part does not have to have the elastic support part.
  • the moving part does not have to have the position restricting part.
  • the moving part may have an actuator capable of reciprocating movement.
  • the slider may be controllable in position by an actuator.
  • the moving parts 33 and 233 have elastic support parts 38 that return the pair of support parts 31 to their original positions.
  • the moving part 133 has the return mechanism 140 that returns the pair of support parts 31 to their original positions by the weight of the weight 143 .
  • the mechanism for returning the pair of support portions to their original positions may have other configurations such as position control by an actuator.
  • the pair of support portions 31 are each movable in the left-right direction. However, only one of the pair of supports may be movable.
  • the second mold 20 is movable with respect to the first mold 10.
  • the first mold may be movable with respect to the second mold.
  • the first mold and the second mold may each be movable.
  • the first mold 10 has the deepest recess 10a at the center of the bottom surface in the left-right direction.
  • the second molding die 20 has a convex portion 20a that protrudes most downward at the central portion in the left-right direction of the tip portion.
  • the concave portion of the first mold and the convex portion of the second mold may have shapes other than those described above.
  • the first mold may have a convex portion and the second mold may have a concave portion. In this case, the portion of the wire that is in contact with the convex portion of the first mold is the deformed portion.
  • the wire rod W is supported at two points in the longitudinal direction by the pair of support portions 31 .
  • the wire rod may be supported not only by the pair of supporting parts but also by other supporting parts. That is, the wire may be supported at three or more points in the longitudinal direction. In this case, two supporting portions that are close to the processed portion of the wire may be moved away from each other among the plurality of supporting portions.
  • the first moving part 233a is capable of moving one supporting part 31 leftward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front.
  • the second moving part 233b can move the other supporting part 31 rightward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front.
  • the first moving part may be capable of moving one supporting part leftward and downward with respect to the deformed part of the wire when the bending apparatus is viewed from the front.
  • the second moving part may be capable of moving the other supporting part rightward and downward with respect to the deformed part of the wire when the bending apparatus is viewed from the front.
  • the transfer jig of the present invention can be applied to a bending device that bends a wire rod.

Abstract

This bending machine comprises: a first molding die; and a second molding die capable of moving relative to the first molding die, wherein the first molding die and the second molding die are used to bend a wire having a rectangular cross section. The bending machine has a pair of support parts that support the wire between the first molding die and the second molding die and at different positions in the longitudinal direction of the wire before bending, and that are capable of moving away from each other in the longitudinal direction. The second molding die moves toward the first molding die to a position between the pair of support parts in the longitudinal direction.

Description

曲げ加工装置bending equipment
 本発明は、曲げ加工装置に関する。 The present invention relates to a bending device.
 線材を曲げ加工する曲げ加工装置が知られている。このような曲げ加工装置として、例えば日本国公開公報:特開2020-61900号公報には、線材の一部を第2成形型の第2凸成形部に載置した状態で、第1凸成形部と前記第2凸成形部との間で凸部を成形する第1成形を実行した後に、前記第2成形型に対して第1ローラを下方向へ移動させて前記線材に肩部を形成する第2成形を実行するセグメント成形装置が開示されている。 A bending device that bends a wire rod is known. As such a bending apparatus, for example, Japanese Patent Application Laid-Open No. 2020-61900 describes a first convex forming with a part of a wire rod placed on a second convex forming portion of a second forming die. After performing the first forming for forming the convex portion between the part and the second convex forming portion, the first roller is moved downward with respect to the second forming die to form a shoulder portion on the wire rod. A segment forming apparatus is disclosed for performing a second forming that
 前記セグメント成形装置は、金型に対して前記第1ローラより外側に配置され、上下移動可能な第2ローラを備える。前記セグメント成形装置は、前記第1成形を実行する前に、前記第2成形型の前記第2凸成形部に前記線材の一部を載置した状態で前記第2成形型に対して前記第2ローラを下方向へ移動させて、前記線材を前記第2凸成形部に沿って曲げる事前曲げ成形を実行する。 The segment molding device is provided with a second roller that is arranged outside the first roller with respect to the mold and that can move up and down. Before executing the first molding, the segment molding device presses the second molding die with a portion of the wire rod placed on the second convex molding portion of the second molding die. 2 rollers are moved downward to perform pre-bending of the wire rod along the second convex forming portion.
日本国公開公報:特開2020-61900号公報Japanese publication: JP 2020-61900
 前記特許文献1のセグメント成形装置では、事前曲げを行うことにより、線材の成形性を向上することができる。上述のように、前記セグメント成形装置では、前記線材に対して第2ローラを下方向に移動させて、前記線材を第2凸成形部に沿って曲げることにより、事前曲げ成形を実行している。前記セグメント成形装置では、前記線材に生じる事前曲げ成形の成形部分は、前記線材の長手方向中央部であり、第2ローラが前記線材に力を加える位置は、前記線材の長手方向端部である。 In the segment forming apparatus of Patent Document 1, the formability of the wire can be improved by pre-bending. As described above, in the segment forming apparatus, the second roller is moved downward with respect to the wire, and the wire is bent along the second convex forming portion, thereby performing pre-bending. . In the segment forming apparatus, the pre-bending forming portion of the wire rod is the center portion in the longitudinal direction of the wire rod, and the position where the second roller applies force to the wire rod is the end portion of the wire rod in the longitudinal direction. .
 これに対し、線材の成形を、前記線材を支持する支持点の近傍で行うことにより、成形性を向上することが求められている。 On the other hand, it is required to improve the formability by forming the wire in the vicinity of the support point that supports the wire.
 本発明の目的は、成形性を向上可能な曲げ加工装置を提供することである。 An object of the present invention is to provide a bending device capable of improving formability.
 本発明の一実施形態に係る曲げ加工装置は、第1成形型と、前記第1成形型に対して移動可能な第2成形型と、を有し、前記第1成形型と前記第2成形型とによって、断面矩形状の線材を曲げ加工する装置である。この曲げ加工装置は、前記線材を、前記第1成形型と前記第2成形型との間で且つ曲げ加工前の線材の長手方向の異なる位置で支持するとともに、前記長手方向において離隔する方向に移動可能な一対の支持部を有する。前記第2成形型は、前記長手方向において前記一対の支持部の間の位置で、前記第1成形型に対して近づく方向に移動する。 A bending apparatus according to an embodiment of the present invention includes a first forming die and a second forming die movable with respect to the first forming die, wherein the first forming die and the second forming die This is a device that bends a wire rod with a rectangular cross section using a mold. This bending apparatus supports the wire rod between the first mold and the second mold and at different positions in the longitudinal direction of the wire rod before bending, and separates the wire rod in the longitudinal direction. It has a pair of movable supports. The second molding die moves toward the first molding die at a position between the pair of support portions in the longitudinal direction.
 本発明の一実施形態に係る曲げ加工装置によれば、成形性を向上することができる。 According to the bending device according to one embodiment of the present invention, formability can be improved.
図1は、実施形態1に係る曲げ加工装置の概略構成を示す図である。FIG. 1 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 1. FIG. 図2は、図1におけるII-II線端面図である。2 is an end view taken along line II-II in FIG. 1. FIG. 図3Aは、曲げ加工装置によって線材を曲げ加工する様子を模式的に示す図である。FIG. 3A is a diagram schematically showing how a wire is bent by a bending device. 図3Bは、曲げ加工装置によって線材を曲げ加工する様子を模式的に示す図である。FIG. 3B is a diagram schematically showing how a wire is bent by a bending device. 図3Cは、曲げ加工装置によって線材を曲げ加工する様子を模式的に示す図である。FIG. 3C is a diagram schematically showing how a wire is bent by a bending device. 図4は、実施形態2に係る曲げ加工装置の概略構成を示す図である。FIG. 4 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 2. FIG. 図5は、リターン機構の一部を図4の矢視Aで見た図である。FIG. 5 is a view of part of the return mechanism as viewed in arrow A of FIG. 図6は、実施形態3に係る曲げ加工装置の概略構成を示す図である。FIG. 6 is a diagram showing a schematic configuration of a bending apparatus according to Embodiment 3. FIG.
 以下、図面を参照し、本発明の実施の形態を詳しく説明する。なお、図中の同一または相当部分については同一の符号を付してその説明は繰り返さない。また、各図中の構成部材の寸法は、実際の構成部材の寸法及び各構成部材の寸法比率等を忠実に表したものではない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The same or corresponding parts in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated. Also, the dimensions of the constituent members in each drawing do not faithfully represent the actual dimensions of the constituent members, the dimensional ratios of the respective constituent members, and the like.
 以下の説明において、曲げ加工装置1を設置した状態で、曲げ加工装置1の上下方向を「上下方向」という。また、曲げ加工装置1を設置した状態で、曲げ加工装置1の水平方向で且つ一対の支持部31が離隔する方向を「左右方向」という。また、曲げ加工装置1を設置した状態で、曲げ加工装置1の上下方向及び左右方向に直交する方向を「前後方向」という。曲げ加工装置1に配置された線材Wの長手方向を「長手方向」という。 In the following description, when the bending device 1 is installed, the vertical direction of the bending device 1 is referred to as the "vertical direction". Further, when the bending apparatus 1 is installed, the horizontal direction of the bending apparatus 1 and the direction in which the pair of support portions 31 are separated from each other is referred to as the "left-right direction." Further, a direction orthogonal to the vertical direction and the horizontal direction of the bending device 1 in a state where the bending device 1 is installed is referred to as the "front-rear direction". The longitudinal direction of the wire rod W placed in the bending apparatus 1 is called "longitudinal direction".
<実施形態1>
  (曲げ加工装置)
 図1は、実施形態1に係る曲げ加工装置1の概略構成を示す図である。曲げ加工装置1は、コイル等の線材WをU字状に曲げ加工する装置である。線材Wの長手方向に直交する断面は、矩形状である。線材Wは、断面矩形状の線状の部材であれば、コイル以外の部材であってもよい。曲げ加工装置1は、線材WをU字状以外の形状に曲げ加工してもよい。
<Embodiment 1>
(bending device)
FIG. 1 is a diagram showing a schematic configuration of a bending apparatus 1 according to Embodiment 1. FIG. A bending apparatus 1 is an apparatus for bending a wire rod W such as a coil into a U shape. A cross section of the wire rod W perpendicular to the longitudinal direction is rectangular. The wire rod W may be a member other than a coil as long as it is a linear member having a rectangular cross section. The bending device 1 may bend the wire rod W into a shape other than the U shape.
 曲げ加工装置1は、第1成形型10と、第2成形型20と、線材載置部30とを有する。曲げ加工装置1は、線材載置部30によって支持された線材Wに対し、第1成形型10と第2成形型20とによって曲げ加工を行う。曲げ加工装置1において、第1成形型10と第2成形型20とは、上下方向に並んで位置する。線材載置部30は、上下方向において、第1成形型10と第2成形型20との間に位置する。 The bending apparatus 1 has a first molding die 10, a second molding die 20, and a wire mounting portion 30. The bending apparatus 1 bends the wire W supported by the wire mounting portion 30 using the first forming die 10 and the second forming die 20 . In the bending apparatus 1, the first forming die 10 and the second forming die 20 are positioned side by side in the vertical direction. The wire mounting part 30 is positioned between the first molding die 10 and the second molding die 20 in the vertical direction.
 第1成形型10は、図示しない固定盤に固定されている。第1成形型10は、線材Wを成形するための凹部10aを有する。第1成形型10の凹部10aは、上方に向かって開口している。本実施形態では、第1成形型10の凹部10aでは、第1成形型10を前後方向に見て、底面の左右方向中央部が最も深い。第1成形型10は、例えばダイである。 The first molding die 10 is fixed to a stationary platen (not shown). The first molding die 10 has a recess 10a for molding the wire W. As shown in FIG. The concave portion 10a of the first molding die 10 opens upward. In the present embodiment, in the concave portion 10a of the first mold 10, when the first mold 10 is viewed in the front-rear direction, the center portion of the bottom surface in the left-right direction is the deepest. The first mold 10 is, for example, a die.
 第2成形型20は、第1成形型10に対して上下方向に移動可能である。第2成形型20は、図示しない可動盤によって支持されている。第2成形型20は、前記可動盤の移動によって、第1成形型10に対して近づく方向と、第1成形型10から離れる方向とに移動可能である。 The second molding die 20 is vertically movable with respect to the first molding die 10 . The second mold 20 is supported by a movable platen (not shown). The second molding die 20 can move in a direction toward the first molding die 10 and in a direction away from the first molding die 10 by movement of the movable platen.
 第2成形型20は、第1成形型10の凹部10aとの間で、線材Wを所定の形状に成形可能な凸部20aを有する。凸部20aは、第2成形型20の下端部に位置する。凸部20aでは、先端部の左右方向中央部が最も下方に突出している。すなわち、凸部20aは、第2成形型20の移動方向の先端に位置する先端部20bを有する。第2成形型20が第1成形型10に最も近づいた状態で、第2成形型20の凸部20aの少なくとも一部は、第1成形型10の凹部10a内に位置する。 The second molding die 20 has a convex portion 20a capable of molding the wire rod W into a predetermined shape between the concave portion 10a of the first molding die 10 and the concave portion 10a. The convex portion 20 a is positioned at the lower end portion of the second molding die 20 . In the convex portion 20a, the central portion in the left-right direction of the tip portion protrudes most downward. That is, the convex portion 20a has a tip portion 20b positioned at the tip in the moving direction of the second molding die 20. As shown in FIG. When the second mold 20 is closest to the first mold 10 , at least a portion of the convex portion 20 a of the second mold 20 is positioned inside the concave portion 10 a of the first mold 10 .
 後述するように、線材載置部30によって支持された線材Wに対して、第2成形型20の凸部20aが接触することにより、変形を生じる。よって、線材Wに対して第2成形型20の凸部20aにおける先端部20bが接触する部分が、線材Wの変形部Waである。 As will be described later, the wire rod W supported by the wire rod mounting portion 30 is deformed when the convex portion 20a of the second molding die 20 comes into contact with the wire rod W. As shown in FIG. Therefore, the portion where the tip 20b of the protrusion 20a of the second mold 20 contacts the wire W is the deformed portion Wa of the wire W. As shown in FIG.
 線材載置部30は、線材Wを長手方向に2点で支持する。線材載置部30における線材Wの支持位置は、左右方向に移動可能である。詳しくは、線材載置部30は、一対の支持部31と、移動部33と、位置規制部39とを有する。 The wire mounting portion 30 supports the wire W at two points in the longitudinal direction. The support position of the wire W on the wire mounting portion 30 is movable in the left-right direction. Specifically, the wire mounting portion 30 has a pair of support portions 31 , a moving portion 33 and a position restricting portion 39 .
 一対の支持部31は、線材Wを長手方向の異なる位置で支持する。一対の支持部31は、上下方向に同じ位置に位置している。一対の支持部31は、下方に移動した第2成形型20が線材Wに接触する接触位置を左右方向に挟む位置に位置する。本実施形態では、左右方向と長手方向とは同じ方向である。 The pair of support portions 31 support the wire rod W at different positions in the longitudinal direction. The pair of support portions 31 are positioned at the same position in the vertical direction. The pair of support portions 31 are located at positions sandwiching the contact position where the second mold 20 that has moved downward contacts the wire rod W in the left-right direction. In this embodiment, the horizontal direction and the longitudinal direction are the same direction.
 よって、一対の支持部31は、第2成形型20の移動によって変形する線材Wの変形部Waに対して、線材Wの長手方向の両側に位置する。具体的には、一対の支持部31のうち一方の支持部31は、線材Wの変形部Waに対して左右方向の一方に位置し、一対の支持部31のうち他方の支持部31は、線材Wの変形部Waに対して左右方向の他方に位置する。 Therefore, the pair of support portions 31 are positioned on both sides of the wire W in the longitudinal direction with respect to the deformed portion Wa of the wire W that is deformed by the movement of the second molding die 20 . Specifically, one support portion 31 of the pair of support portions 31 is positioned on one side in the left-right direction with respect to the deformed portion Wa of the wire W, and the other support portion 31 of the pair of support portions 31 is It is located on the other side of the deformed portion Wa of the wire W in the left-right direction.
 一対の支持部31は、左右方向において、第2成形型20の凸部20aの先端部20bの幅よりも大きい間隔で位置する。すなわち、一対の支持部31は、長手方向において、第2成形型20における移動方向の先端に位置する先端部20bの幅よりも大きい隙間を有する。 The pair of support portions 31 are positioned at a distance larger than the width of the tip portion 20b of the convex portion 20a of the second molding die 20 in the left-right direction. That is, the pair of support portions 31 has a gap in the longitudinal direction that is larger than the width of the tip portion 20b positioned at the tip of the second molding die 20 in the moving direction.
 一対の支持部31は、後述する移動部33によって、左右方向に移動可能である。一対の支持部31は、離隔する方向と近づく方向とに相対移動可能である。本実施形態では、一対の支持部31は、移動部33によって、それぞれ移動可能である。 The pair of support parts 31 can be moved in the left-right direction by a moving part 33, which will be described later. The pair of support portions 31 are relatively movable in the separating direction and the approaching direction. In this embodiment, the pair of support portions 31 are movable by the moving portion 33 .
 図2は、図1におけるII―II線端面図である。図2に示すように、一対の支持部31は、後述する移動部33のスライダ35に対し、回転軸32を介して回転可能に接続されている。本実施形態では、一対の支持部31は、前後方向に延びる回転軸32の回転軸線Pを中心として回転可能なローラである。よって、一対の支持部31は、長手方向を接線方向として回転する。すなわち、一対の支持部31は、それぞれ、長手方向を接線方向として回転可能なローラである。 FIG. 2 is an end view taken along line II-II in FIG. As shown in FIG. 2, the pair of support portions 31 are rotatably connected via a rotating shaft 32 to a slider 35 of a moving portion 33, which will be described later. In the present embodiment, the pair of support portions 31 are rollers rotatable about a rotation axis P of a rotation shaft 32 extending in the front-rear direction. Therefore, the pair of support portions 31 rotate with the longitudinal direction as the tangential direction. That is, each of the pair of support portions 31 is a roller rotatable with its longitudinal direction as a tangential direction.
 これにより、一対の支持部31によって長手方向の異なる位置で支持された線材Wを、第2成形型20によって、第1成形型10側へ変形させた場合に、線材Wが一対の支持部31によって支持されている部分に対して擦れるのを防止できる。よって、第2成形型20が線材Wを変形させる場合に、線材Wが損傷を受けるのを抑制できる。特に、線材Wがコイルの場合には、コイルの表面を覆う絶縁被膜が損傷を受けるのを抑制できる。 As a result, when the wire rod W supported by the pair of support portions 31 at different positions in the longitudinal direction is deformed by the second molding die 20 toward the first molding die 10 , the wire rod W is supported by the pair of support portions 31 . It can prevent rubbing against the part supported by. Therefore, when the second forming die 20 deforms the wire W, damage to the wire W can be suppressed. In particular, when the wire W is a coil, it is possible to suppress damage to the insulating coating covering the surface of the coil.
 一対の支持部31は、外周面31aに、周方向に延びる溝31bを有する。溝31bの開口部の幅は、線材Wの幅よりも大きい。よって、溝31b内に、線材Wを収容可能である。これにより、支持部31の外周面31aに位置する溝31b内に、線材Wを配置することができる。よって、支持部31の外周面31a上で、線材Wを回転軸線Pの軸線方向にずれることなく保持できる。したがって、線材Wを、より精度良く曲げ加工することができる。なお、回転軸線Pの軸線方向は、回転軸線Pが延びる方向である。 The pair of support portions 31 has grooves 31b extending in the circumferential direction on the outer peripheral surface 31a. The width of the opening of the groove 31b is larger than the width of the wire W. Therefore, the wire rod W can be accommodated in the groove 31b. Thereby, the wire rod W can be arranged in the groove 31 b located on the outer peripheral surface 31 a of the support portion 31 . Therefore, the wire rod W can be held on the outer peripheral surface 31a of the support portion 31 without shifting in the axial direction of the rotation axis P. As shown in FIG. Therefore, the wire rod W can be bent more accurately. The axial direction of the rotation axis P is the direction in which the rotation axis P extends.
 なお、溝31bは、側面に、開口側から底面側に向かうほど溝31bの幅寸法が小さくなるテーパ部を有していてもよい。これにより、線材Wの幅が異なる場合でも、溝31bの側面によって線材Wを容易に保持することができる。 It should be noted that the groove 31b may have a tapered portion on the side surface such that the width dimension of the groove 31b decreases from the opening side to the bottom side. Thereby, even when the width of the wire W is different, the wire W can be easily held by the side surface of the groove 31b.
 移動部33は、一対の支持部31を左右方向に移動可能である。具体的には、図1に示すように、移動部33は、レール34と、一対のスライダ35と、移動部支持台36と、弾性支持部38とを有する。レール34は、左右方向に延びる角柱状の部材である。レール34は、移動部支持台36に固定されている。一対のスライダ35は、それぞれ、レール34に対して左右方向に移動可能である。このように、本実施形態の移動部33は、リニアスライダである。なお、移動部33は、スライダを左右方向に移動可能な構成であれば、どのような構成を有していてもよい。 The moving part 33 can move the pair of supporting parts 31 in the left-right direction. Specifically, as shown in FIG. 1 , the moving portion 33 has a rail 34 , a pair of sliders 35 , a moving portion support base 36 and an elastic support portion 38 . The rail 34 is a prism-shaped member extending in the left-right direction. The rail 34 is fixed to a moving part support base 36 . The pair of sliders 35 are each movable in the left-right direction with respect to the rails 34 . Thus, the moving part 33 of this embodiment is a linear slider. Note that the moving unit 33 may have any configuration as long as it can move the slider in the left-right direction.
 一対のスライダ35のうち一方のスライダ35には、一対の支持部31のうち一方の支持部31が回転軸32を介して回転可能に支持されている。一対のスライダ35のうち他方のスライダ35には、一対の支持部31のうち他方の支持部31が回転軸32を介して回転可能に支持されている。 One of the pair of support portions 31 is rotatably supported by one slider 35 of the pair of sliders 35 via a rotating shaft 32 . The other support portion 31 of the pair of support portions 31 is rotatably supported by the other slider 35 of the pair of sliders 35 via a rotating shaft 32 .
 レール34の左右方向の両端部には、それぞれ、位置規制部39が固定されている。この位置規制部39によって、一対のスライダ35が、レール34の左右方向の端部から外方に移動するのを規制することができる。すなわち、曲げ加工装置1は、一対の支持部31が長手方向に最も離れた位置を規定する位置規制部39を有する。 A position restricting portion 39 is fixed to each of the left and right ends of the rail 34 . The position restricting portion 39 can restrict the pair of sliders 35 from moving outward from the left and right ends of the rail 34 . That is, the bending apparatus 1 has a position regulating portion 39 that defines the position at which the pair of support portions 31 are furthest apart in the longitudinal direction.
 これにより、一対の支持部31が長手方向において離れた方向に移動する場合に、一対の支持部31の可動範囲を決めることができる。よって、線材Wの曲げ加工後に、一対の支持部31を元の位置に迅速に戻すことができる。したがって、線材Wを曲げ加工する際の生産性を向上できる。 Thereby, the movable range of the pair of support parts 31 can be determined when the pair of support parts 31 move away from each other in the longitudinal direction. Therefore, after bending the wire W, the pair of support portions 31 can be quickly returned to their original positions. Therefore, the productivity when bending the wire rod W can be improved.
 弾性支持部38は、移動部33のスライダ35と位置規制部39とを接続している。これにより、弾性支持部38は、移動部33のスライダ35を、位置規制部39に対して左右方向に弾性支持する。弾性支持部38は、圧縮方向に変形することにより、弾性復元力を生じる。弾性支持部38は、例えば、圧縮ばねである。よって、弾性支持部38は、本発明のバネである。 The elastic support portion 38 connects the slider 35 of the moving portion 33 and the position regulating portion 39 . Thereby, the elastic support portion 38 elastically supports the slider 35 of the moving portion 33 in the lateral direction with respect to the position regulating portion 39 . The elastic support portion 38 generates an elastic restoring force by deforming in the compression direction. The elastic support portion 38 is, for example, a compression spring. Therefore, the elastic support portion 38 is the spring of the present invention.
 詳しくは後述するが、移動部33のスライダ35に回転可能に支持されている支持部31は、第2成形型20による線材Wの曲げ加工を行う際に、線材Wの変形部Waから離れる方向に移動する。この場合、弾性支持部38は、圧縮方向に弾性変形する。このように圧縮方向に弾性変形した弾性支持部38は、スライダ35に対して、線材Wの変形部Waに近づく方向に弾性復元力を与える。 Although the details will be described later, the support portion 31 rotatably supported by the slider 35 of the moving portion 33 moves away from the deformed portion Wa of the wire W when the wire W is bent by the second molding die 20. move to In this case, the elastic support portion 38 is elastically deformed in the compression direction. The elastic support portion 38 elastically deformed in the compression direction in this manner gives an elastic restoring force to the slider 35 in a direction approaching the deformed portion Wa of the wire W. As shown in FIG.
 なお、弾性支持部38の座屈を防止するために、弾性支持部38の内側に、左右方向に延びるガイド部材が位置していてもよい。 In order to prevent buckling of the elastic support portion 38, a guide member extending in the left-right direction may be positioned inside the elastic support portion 38.
 移動部33が上述の弾性支持部38を有することにより、移動部33は、一対の支持部31を、長手方向に近づける方向に移動させることができる。すなわち、本実施形態では、移動部33は、弾性復元力によって、一対の支持部31を長手方向において近づける方向に移動させる弾性支持部38を有する。これにより、一対の支持部31を長手方向において近づける方向に移動させる移動部33の構成を容易に実現することができる。 Since the moving part 33 has the elastic supporting part 38 described above, the moving part 33 can move the pair of supporting parts 31 in a direction to bring them closer to each other in the longitudinal direction. That is, in the present embodiment, the moving portion 33 has an elastic support portion 38 that moves the pair of support portions 31 closer in the longitudinal direction by elastic restoring force. This makes it possible to easily realize the structure of the moving part 33 that moves the pair of supporting parts 31 closer together in the longitudinal direction.
 (曲げ加工装置の動作)
 次に、上述の構成を有する曲げ加工装置1の動作を、図3Aから図3Cを用いて説明する。図3Aから図3Cは、曲げ加工装置1によって線材Wを曲げ加工する様子を模式的に示す図である。
(Operation of bending device)
Next, the operation of the bending apparatus 1 having the configuration described above will be described with reference to FIGS. 3A to 3C. 3A to 3C are diagrams schematically showing how the wire rod W is bent by the bending apparatus 1. FIG.
 図3Aに示すように、第2成形型20を下方に移動させて、第2成形型20の凸部20aの先端部20bを線材Wに接触させることにより、線材Wを下に凸に曲げる。これにより、線材Wは、曲げ加工装置1を前後方向に見て、V字状に曲がる。第2成形型20の凸部20aの先端部20bが線材Wを曲げる部分が、線材Wの変形部Waである。図3Aに示す工程が、第2成形型20による線材Wの事前曲げ工程である。 As shown in FIG. 3A, the wire rod W is bent downward by moving the second mold 20 downward and bringing the tip 20b of the projection 20a of the second mold 20 into contact with the wire rod W. As a result, the wire rod W is bent in a V shape when the bending apparatus 1 is viewed in the front-rear direction. A portion where the wire rod W is bent by the tip 20b of the projection 20a of the second molding die 20 is the deformed portion Wa of the wire rod W. As shown in FIG. The process shown in FIG. 3A is the pre-bending process of the wire rod W by the second mold 20 .
 第2成形型20によって曲げられている線材Wは、一対の支持部31によって支持されている。一対の支持部31は、線材Wの変形部Waに対して、長手方向の両側に位置する。一対の支持部31は、移動部33によって左右方向に移動可能である。よって、線材Wが第2成形型20によって下に凸に曲げられることにより、図3Aに太実線矢印で示すように、一対の支持部31は、左右方向で且つ離隔する方向に移動する。 The wire rod W bent by the second molding die 20 is supported by a pair of support portions 31. The pair of support portions 31 are positioned on both sides of the deformed portion Wa of the wire W in the longitudinal direction. The pair of support portions 31 can be moved in the left-right direction by the moving portion 33 . Therefore, when the wire W is bent convexly downward by the second forming die 20, the pair of support portions 31 move in the left-right direction and in the direction of separation, as indicated by the thick solid line arrows in FIG. 3A.
 これにより、第2成形型20によって線材Wを曲げ加工する際に、線材Wの曲がりに応じて、一対の支持部31は左右方向で且つ離隔する方向に移動する。よって、線材Wの変形に応じて、変形部Waにできるだけ近い位置で線材Wを一対の支持部31によって支持することができる。したがって、線材Wの成形性を向上することができる。 Thus, when the wire rod W is bent by the second molding die 20, the pair of support parts 31 moves in the left-right direction and in the direction of separation according to the bending of the wire rod W. Therefore, according to the deformation of the wire W, the wire W can be supported by the pair of support portions 31 at a position as close as possible to the deformed portion Wa. Therefore, the formability of the wire rod W can be improved.
 線材Wは、上述のように第2成形型20によって下に凸に曲げられる際に、一対の支持部31に対して、下方且つ線材Wの長手方向における中央部に向かって移動する。一対の支持部31は、回転軸線Pを中心として回転可能であるため、上述のような線材Wの移動によって、図3Aに実線矢印で示すように線材Wの長手方向における中央部に向かって回転する。これにより、一対の支持部31と線材Wとの接触部で大きな摩擦力が生じるのを抑制できる。したがって、線材Wに圧痕及び傷等が形成されるのを抑制できる。 When the wire W is bent downward by the second molding die 20 as described above, it moves downward toward the central portion of the wire W in the longitudinal direction with respect to the pair of support portions 31 . Since the pair of support portions 31 are rotatable about the rotation axis P, the movement of the wire W as described above rotates toward the central portion in the longitudinal direction of the wire W as indicated by the solid arrow in FIG. 3A. do. Thereby, it is possible to suppress the generation of a large frictional force at the contact portion between the pair of support portions 31 and the wire W. Therefore, it is possible to suppress the formation of dents, scratches, and the like on the wire rod W.
 本実施形態では、一対の支持部31のうち、曲げ加工装置1を前後方向に見て左に位置する支持部31は、時計回りに回転する。一対の支持部31のうち、曲げ加工装置1を前後方向に見て右に位置する支持部31は、反時計回りに回転する。すなわち、一対の支持部31は、線材Wを左右方向中央部に送り出す方向に回転する。 In the present embodiment, of the pair of support parts 31, the support part 31 located on the left side when the bending apparatus 1 is viewed in the front-rear direction rotates clockwise. Of the pair of support portions 31, the support portion 31 located on the right side as viewed in the front-rear direction of the bending apparatus 1 rotates counterclockwise. That is, the pair of support portions 31 rotates in a direction in which the wire rod W is sent out to the central portion in the left-right direction.
 図3Bに示すように、第2成形型20をさらに下方に移動させて、第2成形型20の凸部20aを第1成形型10の凹部10aの底面に近づける。第1成形型10の凹部10aと第2成形型20の凸部20aとによって、線材Wを曲げ加工する。図3Aに示すように線材Wに対して第2成形型20の凸部20aによって事前曲げ加工を行っているため、第1成形型10の凹部10a及び第2成形型20の凸部20aによって線材Wを容易に成形することができる。 As shown in FIG. 3B, the second molding die 20 is moved further downward to bring the projections 20a of the second molding die 20 closer to the bottom surfaces of the recesses 10a of the first molding die 10. As shown in FIG. The wire rod W is bent by the concave portion 10 a of the first mold 10 and the convex portion 20 a of the second mold 20 . As shown in FIG. 3A , since the wire rod W is pre-bent by the protrusions 20 a of the second mold 20 , the wire rod is bent by the recesses 10 a of the first mold 10 and the protrusions 20 a of the second mold 20 . W can be easily molded.
 図3Bに示す状態では、一対の支持部31は、第2成形型20及び線材Wによって、左右方向で且つ離隔する方向に押されている。この状態では、一対の支持部31には、弾性支持部38によって、左右方向で且つ近づく方向の弾性復元力が加わっている。 In the state shown in FIG. 3B, the pair of support parts 31 are pushed by the second molding die 20 and the wire rod W in the left-right direction and in the direction of separation. In this state, an elastic restoring force is applied to the pair of support portions 31 by the elastic support portion 38 in the left-right direction and in the approaching direction.
 その後、図3Cに示すように、第2成形型20を上方に移動させて、第1成形型10に対して離隔させた後に、第1成形型10の凹部10a内から、成形された線材Wを取り出す。 After that, as shown in FIG. 3C, the second molding die 20 is moved upward and separated from the first molding die 10, and then the formed wire rod W is removed from the concave portion 10a of the first molding die 10. take out.
 図3Cに太実線矢印で示すように、一対の支持部31は、弾性支持部38の弾性復元力によって、左右方向で且つ近づく方向に移動する。 As indicated by the thick solid line arrows in FIG. 3C, the pair of support portions 31 move in the left-right direction and in the approaching direction due to the elastic restoring force of the elastic support portions 38 .
 本実施形態の曲げ加工装置1は、第1成形型10と、第1成形型10に対して移動可能な第2成形型20と、を有し、第1成形型10と第2成形型20とによって、断面矩形状の線材Wを曲げ加工する曲げ加工装置である。曲げ加工装置1は、線材Wを、第1成形型10と第2成形型20との間で且つ曲げ加工前の線材Wの長手方向の異なる位置で支持するとともに、前記長手方向において離隔する方向に移動可能な一対の支持部31を有する。第2成形型20は、前記長手方向において一対の支持部31の間の位置で、第1成形型10に対して近づく方向に移動する。 The bending apparatus 1 of this embodiment has a first molding die 10 and a second molding die 20 movable with respect to the first molding die 10, and the first molding die 10 and the second molding die 20 This is a bending device for bending a wire rod W having a rectangular cross section. The bending apparatus 1 supports the wire rod W between the first mold 10 and the second mold 20 and at different positions in the longitudinal direction of the wire rod W before bending, and separates the wire rod W in the longitudinal direction. It has a pair of support parts 31 which can move to the inside. The second molding die 20 moves toward the first molding die 10 at a position between the pair of support portions 31 in the longitudinal direction.
 これにより、一対の支持部31によって長手方向の異なる位置で支持された線材Wを、第2成形型20によって、第1成形型10側へ変形させた場合に、一対の支持部31を線材Wに対して長手方向に離隔する方向に移動させることができる。よって、第2成形型20によって線材Wに変形が生じる位置と、一対の支持部31によって線材Wを支持する位置との距離を維持しつつ、第2成形型20によって線材Wを曲げることができる。したがって、線材Wを曲げ加工する際の成形性を向上することができる。 As a result, when the wire rod W supported at different positions in the longitudinal direction by the pair of support portions 31 is deformed toward the first mold 10 by the second molding die 20, the pair of support portions 31 are moved to the wire rod W. can be moved longitudinally away from the . Therefore, the wire W can be bent by the second forming die 20 while maintaining the distance between the position where the wire W is deformed by the second forming die 20 and the position where the wire W is supported by the pair of support portions 31 . . Therefore, formability when bending the wire W can be improved.
 本実施形態では、一対の支持部31は、第2成形型20の移動によって変形する線材Wの変形部Waに対して、線材Wの長手方向の両側に位置する。 In this embodiment, the pair of support portions 31 are positioned on both sides of the wire rod W in the longitudinal direction with respect to the deformation portion Wa of the wire rod W that is deformed by the movement of the second molding die 20 .
 これにより、線材Wを、第2成形型20の移動によって変形する線材Wの変形部Waに対して長手方向の両側で、一対の支持部31によって支持することができる。よって、第2成形型20による線材Wの曲げ加工をより確実に且つ精度良く行うことができる。しかも、第2成形型20によって線材Wの曲げ加工を行いつつ、一対の支持部31を長手方向において離隔する方向に移動させることができる。 Thereby, the wire rod W can be supported by the pair of support portions 31 on both longitudinal sides of the deformed portion Wa of the wire rod W that is deformed by the movement of the second molding die 20 . Therefore, the bending of the wire rod W by the second molding die 20 can be performed more reliably and accurately. Moreover, the pair of support portions 31 can be moved apart in the longitudinal direction while the wire rod W is being bent by the second molding die 20 .
 本実施形態では、一対の支持部31は、長手方向において、第2成形型20における移動方向の先端に位置する先端部20bの幅よりも大きい隙間を有する。これにより、第2成形型20によって線材Wを成形しつつ、第2成形型20が第1成形型10に向かって移動した際に一対の支持部31を離隔する方向に容易に移動させることができる。 In this embodiment, the pair of support portions 31 has a gap in the longitudinal direction that is larger than the width of the tip portion 20b positioned at the tip of the second molding die 20 in the moving direction. As a result, while the wire rod W is formed by the second mold 20, the pair of support portions 31 can be easily moved in a direction separating them when the second mold 20 moves toward the first mold 10. can.
 本実施形態では、曲げ加工装置1は、一対の支持部31を長手方向に移動させる移動部33を有する。 In this embodiment, the bending device 1 has a moving part 33 that moves the pair of supporting parts 31 in the longitudinal direction.
 これにより、一対の支持部31を、第2成形型20の動きに合わせて、加工前の線材Wの長手方向に移動させることができる。例えば、一対の支持部31を、第2成形型20による線材Wの成形に応じて、長手方向において離隔する方向に移動させることができる。また、離れた位置に位置する一対の支持部31を、移動部33によって、長手方向において近づける方向に移動させることができる。 Thereby, the pair of support parts 31 can be moved in the longitudinal direction of the wire rod W before processing in accordance with the movement of the second mold 20 . For example, the pair of support portions 31 can be moved in the longitudinal direction away from each other in accordance with the forming of the wire W by the second forming die 20 . In addition, the pair of supporting portions 31 positioned apart from each other can be moved in the longitudinal direction by the moving portion 33 .
 本実施形態では、移動部33は、一対の支持部31を、長手方向に近づける方向に移動させる。これにより、第2成形型20によって線材Wを曲げ加工する際には、一対の支持部31を長手方向において離隔する方向に移動させ、線材Wの曲げ加工後には、移動部33によって、一対の支持部31を長手方向において近づける方向に移動させる。したがって、簡単な構成によって、一対の支持部31が長手方向において離隔する方向または近づく方向に移動する構成を実現することができる。 In this embodiment, the moving part 33 moves the pair of support parts 31 in a direction to approach them in the longitudinal direction. As a result, when the wire W is bent by the second forming die 20, the pair of support portions 31 are moved in the longitudinal direction away from each other. The support portion 31 is moved in the direction of approaching in the longitudinal direction. Therefore, with a simple configuration, it is possible to realize a configuration in which the pair of support portions 31 moves in the longitudinal direction away from or in the approaching direction.
<実施形態2>
 図4は、実施形態2に係る曲げ加工装置101の概略構成を示す図である。実施形態2の曲げ加工装置101では、移動部133の構成が実施形態1の移動部33の構成と異なる。よって、以下では、実施形態1と同様の構成には同一の符号を付して説明を省略し、実施形態1と異なる部分についてのみ説明する。
<Embodiment 2>
FIG. 4 is a diagram showing a schematic configuration of a bending device 101 according to Embodiment 2. As shown in FIG. In the bending apparatus 101 of the second embodiment, the configuration of the moving section 133 is different from that of the moving section 33 of the first embodiment. Therefore, hereinafter, the same reference numerals are assigned to the same configurations as in the first embodiment, and the description thereof is omitted, and only the portions different from the first embodiment will be described.
 移動部133は、一対の支持部31を左右方向に移動可能である。具体的には、移動部133は、レール34と、一対のスライダ35と、移動部支持台36と、リターン機構140とを有する。移動部133のうちリターン機構140以外の構成は、実施形態1の移動部33の構成と同様である。よって、以下では、リターン機構140についてのみ説明する。 The moving part 133 can move the pair of supporting parts 31 in the left-right direction. Specifically, the moving portion 133 has a rail 34 , a pair of sliders 35 , a moving portion support base 36 and a return mechanism 140 . The configuration of the moving portion 133 other than the return mechanism 140 is the same as the configuration of the moving portion 33 of the first embodiment. Therefore, only the return mechanism 140 will be described below.
 リターン機構140は、支持部31が回転可能に接続されたスライダ35を、レール34上の元の位置に戻す。具体的には、リターン機構140は、一対の滑車141と、滑車支持部142と、錘143と、接続部材144と、接続部材支持部145とを有する。 The return mechanism 140 returns the slider 35 to which the support portion 31 is rotatably connected to its original position on the rail 34 . Specifically, the return mechanism 140 has a pair of pulleys 141 , a pulley support portion 142 , a weight 143 , a connection member 144 and a connection member support portion 145 .
 一対の滑車141は、滑車支持部142によって、左右方向に延びる回転軸を中心として回転可能に支持されている。一対の滑車141は、滑車支持部142の上部に位置する。滑車支持部142は、移動部支持台36から上方に延びている。滑車支持部142の下部は、移動部支持台36に固定されている。 A pair of pulleys 141 are rotatably supported by a pulley support portion 142 about a rotation shaft extending in the left-right direction. A pair of pulleys 141 are positioned above the pulley support portion 142 . The pulley support portion 142 extends upward from the moving portion support base 36 . A lower portion of the pulley support portion 142 is fixed to the moving portion support base 36 .
 図5は、リターン機構140の一部を図4の矢視Aで見た図である。一対の滑車141には、それぞれ、線状部材である接続部材144がかけられている。よって、接続部材144は、左右方向に延びる回転軸を中心とした滑車141の回転によって、前後方向に移動可能である。 FIG. 5 is a view of part of the return mechanism 140 as viewed from the arrow A in FIG. A connecting member 144, which is a linear member, is put on each of the pair of pulleys 141. As shown in FIG. Therefore, the connection member 144 can move in the front-rear direction by the rotation of the pulley 141 about the rotation shaft extending in the left-right direction.
 図4に示すように、接続部材144の一端部は、接続部材支持部145に接続されている。接続部材支持部145は、一対のスライダ接続部146と、ピン147とを有する。 As shown in FIG. 4, one end of the connecting member 144 is connected to the connecting member supporting portion 145. As shown in FIG. The connection member support portion 145 has a pair of slider connection portions 146 and a pin 147 .
 各スライダ接続部146は、スライダ35から別のスライダ35に向かって延びている。すなわち、一対のスライダ接続部146は、一対のスライダ35の対向する位置に位置している。各スライダ接続部146は、スライダ35に固定されている。各スライダ接続部146は、先端部に、基端部に比べて径が大きい大径部146aを有する。 Each slider connection 146 extends from one slider 35 toward another slider 35 . That is, the pair of slider connecting portions 146 are located at positions facing the pair of sliders 35 . Each slider connection portion 146 is fixed to the slider 35 . Each slider connecting portion 146 has a large-diameter portion 146a at its distal end, the diameter of which is larger than that of its proximal end.
 ピン147は、前後方向に延びる円柱状の部材である。ピン147の一端部は、移動部支持台36の左右方向中央部に、スライダ接続部146よりも低い位置で固定されている。よって、ピン147は、移動部支持台36の左右方向中央部から前方に突出している。 The pin 147 is a cylindrical member extending in the front-rear direction. One end of the pin 147 is fixed to the center of the moving part support 36 in the left-right direction at a position lower than the slider connection part 146 . Therefore, the pin 147 protrudes forward from the central portion of the moving part support base 36 in the left-right direction.
 接続部材144の一端部はピン147に巻かれており、接続部材144の一端は、スライダ接続部146に接続されている。図5に示すように、接続部材144の他端は、錘143に接続されている。これにより、接続部材144の一端は、接続部材支持部145を介してスライダ35に接続され、接続部材144の他端は、錘143に接続されている。 One end of the connecting member 144 is wound around the pin 147 and one end of the connecting member 144 is connected to the slider connecting portion 146 . As shown in FIG. 5, the other end of connecting member 144 is connected to weight 143 . Thereby, one end of the connection member 144 is connected to the slider 35 via the connection member support portion 145 , and the other end of the connection member 144 is connected to the weight 143 .
 上述の構成により、錘143の重さが、接続部材144及び接続部材支持部145を介して、スライダ35に対し、曲げ加工装置101の左右方向中央部に移動する力として加わる。これにより、スライダ35によって回転可能に支持される支持部31に対して離隔する方向に力が作用していない場合には、スライダ35は、曲げ加工装置101の左右方向中央部に位置付けられる。よって、第1成形型10及び第2成形型20による線材Wの曲げ加工後に、一対の支持部31を、元の位置に戻すことができる。 With the above configuration, the weight of the weight 143 is applied to the slider 35 via the connecting member 144 and the connecting member supporting portion 145 as a force to move the bending device 101 to the central portion in the left-right direction. As a result, the slider 35 is positioned at the central portion of the bending device 101 in the left-right direction when no force is applied to the support portion 31 rotatably supported by the slider 35 in a direction separating the support portion 31 . Therefore, after the wire W is bent by the first molding die 10 and the second molding die 20, the pair of support portions 31 can be returned to their original positions.
 本実施形態では、移動部133は、自重によって、一対の支持部31を長手方向において近づける方向に移動させる錘143を有する。 In this embodiment, the moving part 133 has a weight 143 that moves the pair of supporting parts 31 closer in the longitudinal direction by its own weight.
 これにより、一対の支持部31を長手方向において近づける方向に移動させる移動部133の構成を容易に実現することができる。 Thereby, it is possible to easily realize the structure of the moving part 133 that moves the pair of supporting parts 31 in the longitudinal direction.
<実施形態3>
 図6は、実施形態3に係る曲げ加工装置201の概略構成を示す図である。実施形態3の曲げ加工装置201では、一対の支持部31の移動方向が実施形態1の支持部31の移動方向と異なる。よって、以下では、実施形態1と同様の構成には同一の符号を付して説明を省略し、実施形態1と異なる部分についてのみ説明する。
<Embodiment 3>
FIG. 6 is a diagram showing a schematic configuration of a bending device 201 according to Embodiment 3. As shown in FIG. In the bending apparatus 201 of the third embodiment, the direction of movement of the pair of support portions 31 is different from the direction of movement of the support portions 31 of the first embodiment. Therefore, below, the same code|symbol is attached|subjected to the same structure as Embodiment 1, description is abbreviate|omitted, and only a different part from Embodiment 1 is demonstrated.
 曲げ加工装置201は、第1成形型10と、第2成形型20と、線材載置部230とを有する。線材載置部230は、一対の支持部31と、移動部233と、位置規制部39とを有する。移動部233は、一対の支持部31を第1成形型10に対して斜め上方に移動可能である。 The bending device 201 has a first molding die 10, a second molding die 20, and a wire mounting portion 230. The wire mounting portion 230 has a pair of support portions 31 , a moving portion 233 and a position restricting portion 39 . The moving part 233 can move the pair of support parts 31 obliquely upward with respect to the first molding die 10 .
 具体的には、移動部233は、曲げ加工装置201を前から見て、一対の支持部31のうち線材Wの変形部Waに対して左に位置する一方の支持部31を移動可能な第1移動部233aと、一対の支持部31のうち線材Wの変形部Waに対して右に位置する他方の支持部31を移動可能な第2移動部233bとを有する。なお、曲げ加工装置201において、移動部支持台36に対して移動部233が位置する側を前側とする。 Specifically, the moving part 233 moves one of the pair of supporting parts 31 positioned to the left of the deformed part Wa of the wire W when the bending apparatus 201 is viewed from the front. 1 moving part 233a and a second moving part 233b capable of moving the other supporting part 31 of the pair of supporting parts 31 located on the right side of the deformed part Wa of the wire W. As shown in FIG. In addition, in the bending apparatus 201, the side where the moving part 233 is positioned with respect to the moving part support base 36 is defined as the front side.
 第1移動部233aは、曲げ加工装置201を前から見て、一方の支持部31を、線材Wの変形部Waに対して、左方向で且つ上方向に移動可能である。第1移動部233aは、曲げ加工装置201を前から見て、一方の支持部31を、線材Wの変形部Waに対して左方向で且つ上方向に離隔した位置から、変形部Waに近づく方向である右方向で且つ下方向に移動可能である。 The first moving part 233a can move one supporting part 31 leftward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front. The first moving part 233a moves one support part 31 toward the deformed part Wa of the wire W from a position separated from the deformed part Wa in the left direction and upward when the bending device 201 is viewed from the front. It is possible to move in the right direction, which is the direction, and downward.
 第2移動部233bは、曲げ加工装置201を前から見て、他方の支持部31を、線材Wの変形部Waに対して、右方向で且つ上方向に移動可能である。第2移動部233bは、曲げ加工装置201を前から見て、他方の支持部31を、線材Wの変形部Waに対して右方向で且つ上方向に離隔した位置から、変形部Waに近づく方向である左方向で且つ下方向に移動可能である。 The second moving part 233b can move the other supporting part 31 rightward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front. When viewed from the front of the bending device 201, the second moving part 233b moves the other supporting part 31 toward the deformed part Wa of the wire W from a position separated from the deformed part Wa in the right direction and upward. direction left and downward.
 このように、第1移動部233aによる一方の支持部31の移動方向と、第2移動部233bによる他方の支持部31の移動方向とは、交差している。 In this way, the moving direction of one support portion 31 by the first moving portion 233a and the moving direction of the other support portion 31 by the second moving portion 233b intersect.
 第1移動部233aは、第1レール234aと、第1スライダ235aとを有する。第1レール234aは、曲げ加工装置201を前から見て、線材Wの変形部Waから左に離れるほど上に位置する斜め方向に延びている。第1スライダ235aは、第1レール234aに沿って斜め方向に移動する。 The first moving portion 233a has a first rail 234a and a first slider 235a. The first rail 234a extends obliquely upward as it moves away from the deformed portion Wa of the wire W to the left when the bending apparatus 201 is viewed from the front. The first slider 235a moves obliquely along the first rail 234a.
 第2移動部233bは、第2レール234bと、第2スライダ235bとを有する。第2レール234bは、曲げ加工装置201を前から見て、線材Wの変形部Waから右に離れるほど上に位置する斜め方向に延びている。第2スライダ235bは、第2レール234bに沿って斜め方向に移動する。 The second moving portion 233b has a second rail 234b and a second slider 235b. The second rail 234b extends obliquely upward as it moves away from the deformed portion Wa of the wire W to the right when the bending device 201 is viewed from the front. The second slider 235b moves obliquely along the second rail 234b.
 第1レール234a及び第2レール234bは、曲げ加工装置201を前後方向に見て、交差する方向に延びている。これにより、一対の支持部31は、長手方向に対して交差する方向で且つ離れるほど第1成形型10から離れる方向に移動可能である。 The first rail 234a and the second rail 234b extend in a crossing direction when the bending device 201 is viewed in the front-rear direction. As a result, the pair of support parts 31 can move in a direction intersecting the longitudinal direction and in a direction away from the first molding die 10 as the distance increases.
 線材Wは、第2成形型20によって変形部Waで曲げ加工されることにより、左右方向の両端部が変形部Waよりも第2成形型20側に位置する。上述のように、線材Wを長手方向に支持する一対の支持部31を、長手方向に対して交差する方向で且つ線材Wの変形部Waから左右方向に離れるほど第1成形型10から離れる方向に移動させることにより、上述のような線材Wの変形に沿って一対の支持部31を移動させることができる。よって、線材Wと一対の支持部31との接触点における摩擦力をより低減することができる。これにより、第2成形型20の凸部20aによって、線材Wの変形部Waを第1成形型10側により容易に変形させることができるとともに、線材Wにおける一対の支持部31との接触点で圧痕及び傷等が生じるのを抑制できる。 The wire rod W is bent at the deformed portion Wa by the second mold 20, so that both ends in the left-right direction are located closer to the second mold 20 than the deformed portion Wa. As described above, the pair of support portions 31 that support the wire W in the longitudinal direction are arranged in a direction intersecting the longitudinal direction and in a direction away from the first molding die 10 as the wire W moves away from the deformed portion Wa in the left-right direction. , the pair of support portions 31 can be moved along with the deformation of the wire rod W as described above. Therefore, the frictional force at the contact points between the wire W and the pair of support portions 31 can be further reduced. As a result, the deformation portion Wa of the wire W can be easily deformed from the first forming die 10 side by the convex portion 20a of the second forming die 20, and the contact point of the wire W with the pair of support portions 31 can be changed. It is possible to suppress the occurrence of indentations, scratches, and the like.
 また、上述の構成により、第2成形型20の下方への移動に対する一対の支持部31の移動量を、実施形態1の場合に比べて大きくすることができる。よって、弾性支持部38から一対の支持部31に与える弾性復元力を、実施形態1の構成に比べて大きくすることができる。したがって、一対の支持部31を元の位置により確実に戻すことができる。 Also, with the above configuration, the amount of movement of the pair of support portions 31 with respect to the downward movement of the second molding die 20 can be made larger than in the case of the first embodiment. Therefore, the elastic restoring force applied from the elastic support portion 38 to the pair of support portions 31 can be increased as compared with the configuration of the first embodiment. Therefore, the pair of support portions 31 can be returned to their original positions more reliably.
 なお、曲げ加工装置201を前から見て、第1レール234aの左端部及び第2レール234bの右端部には、それぞれ、位置規制部39が位置する。これにより、第1レール234a上での第1スライダ235aの左方向の移動範囲を規制できるとともに、第2レール234b上での第2スライダ235bの右方向の移動範囲を規制できる。 When the bending device 201 is viewed from the front, the position restricting portions 39 are positioned at the left end of the first rail 234a and the right end of the second rail 234b, respectively. As a result, the leftward movement range of the first slider 235a on the first rail 234a can be restricted, and the rightward movement range of the second slider 235b on the second rail 234b can be restricted.
<その他の実施形態>
 以上、本発明の実施の形態を説明したが、上述した実施の形態は本発明を実施するための例示に過ぎない。よって、上述した実施の形態に限定されることなく、その趣旨を逸脱しない範囲内で上述した実施の形態を適宜変形して実施することが可能である。
<Other embodiments>
Although the embodiments of the present invention have been described above, the above-described embodiments are merely examples for carrying out the present invention. Therefore, without being limited to the above-described embodiment, it is possible to modify the above-described embodiment as appropriate without departing from the spirit thereof.
 前記各実施形態では、線材Wの長手方向に直交する断面は、矩形状である。しかしながら、線材の長手方向に直交する断面は、本発明の効果が得られる程度に、角部が丸みを帯びた形状であってもよいし、矩形の一部が切り欠かれた形状であってもよい。 In each of the above embodiments, the cross section of the wire W perpendicular to the longitudinal direction is rectangular. However, the cross section perpendicular to the longitudinal direction of the wire may have rounded corners or a partially cut rectangular shape to the extent that the effects of the present invention can be obtained. good too.
 各実施形態では、一対の支持部31は、スライダ35,235a,235bに対して回転軸線Pを中心に回転可能なローラである。しかしながら、一対の支持部は、回転可能ではなく、スライダに対して固定されていてもよい。 In each embodiment, the pair of support parts 31 are rollers rotatable around the rotation axis P with respect to the sliders 35, 235a, 235b. However, the pair of supports may not be rotatable and may be fixed relative to the slider.
 前記各実施形態では、ローラである一対の支持部31は、外周面31aに溝31bを有する。しかしながら、一対の支持部は、外周面に溝を有していなくてもよい。 In each of the above embodiments, the pair of support portions 31, which are rollers, have grooves 31b on the outer peripheral surface 31a. However, the pair of support portions may not have grooves on the outer peripheral surface.
 前記各実施形態では、移動部33,133,233は、レール34,234a,234bと、スライダ35,235a,235bと、弾性支持部38と、位置規制部39とを有する。しかしながら、移動部は、レール及びスライダ以外の移動機構を有していてもよい。移動部は、弾性支持部を有していなくてもよい。移動部は、位置規制部を有していなくてもよい。移動部は、往復移動可能なアクチュエータを有していてもよい。スライダは、アクチュエータによって位置を制御可能であってもよい。 In each of the above embodiments, the moving parts 33 , 133 , 233 have rails 34 , 234 a, 234 b , sliders 35 , 235 a, 235 b , elastic supporting parts 38 , and position restricting parts 39 . However, the moving part may have a moving mechanism other than the rail and the slider. The moving part does not have to have the elastic support part. The moving part does not have to have the position restricting part. The moving part may have an actuator capable of reciprocating movement. The slider may be controllable in position by an actuator.
 前記実施形態1、3では、移動部33,233は、一対の支持部31を元の位置に戻す弾性支持部38を有する。前記実施形態2では、移動部133は、錘143の自重によって一対の支持部31を元の位置に戻すリターン機構140を有する。しかしながら、一対の支持部を元の位置に戻す機構は、アクチュエータによる位置制御などの他の構成であってもよい。 In Embodiments 1 and 3, the moving parts 33 and 233 have elastic support parts 38 that return the pair of support parts 31 to their original positions. In Embodiment 2, the moving part 133 has the return mechanism 140 that returns the pair of support parts 31 to their original positions by the weight of the weight 143 . However, the mechanism for returning the pair of support portions to their original positions may have other configurations such as position control by an actuator.
 前記各実施形態では、一対の支持部31が、それぞれ左右方向に移動可能である。しかしながら、一対の支持部のうち一方の支持部のみが移動可能であってもよい。 In each of the above-described embodiments, the pair of support portions 31 are each movable in the left-right direction. However, only one of the pair of supports may be movable.
 前記各実施形態では、第2成形型20は、第1成形型10に対して移動可能である。しかしながら、第1成形型が第2成形型に対して移動可能であってもよい。第1成形型及び第2成形型が、それぞれ移動可能であってもよい。 In each of the above embodiments, the second mold 20 is movable with respect to the first mold 10. However, the first mold may be movable with respect to the second mold. The first mold and the second mold may each be movable.
 前記各実施形態では、第1成形型10は、底面の左右方向中央部が最も深い凹部10aを有する。第2成形型20は、先端部の左右方向中央部が最も下方に突出する凸部20aを有する。しかしながら、第1成形型の凹部及び第2成形型の凸部の形状は、上述の形状以外の形状であってもよい。第1成形型が凸部を有し、第2成形型が凹部を有していてもよい。この場合には、線材において、第1成形型の凸部が接触する部分が変形部である。 In each of the above-described embodiments, the first mold 10 has the deepest recess 10a at the center of the bottom surface in the left-right direction. The second molding die 20 has a convex portion 20a that protrudes most downward at the central portion in the left-right direction of the tip portion. However, the concave portion of the first mold and the convex portion of the second mold may have shapes other than those described above. The first mold may have a convex portion and the second mold may have a concave portion. In this case, the portion of the wire that is in contact with the convex portion of the first mold is the deformed portion.
 前記各実施形態では、線材Wを、一対の支持部31によって長手方向の2点で支持している。しかしながら、線材は、一対の支持部だけでなく、他の支持部によって支持されていてもよい。すなわち、線材は、長手方向に3点以上で支持されていてもよい。この場合、複数の支持部のうち、線材の加工部に近い2つの支持部が、離隔する方向に移動すればよい。 In each of the above embodiments, the wire rod W is supported at two points in the longitudinal direction by the pair of support portions 31 . However, the wire rod may be supported not only by the pair of supporting parts but also by other supporting parts. That is, the wire may be supported at three or more points in the longitudinal direction. In this case, two supporting portions that are close to the processed portion of the wire may be moved away from each other among the plurality of supporting portions.
 前記実施形態3では、第1移動部233aは、曲げ加工装置201を前から見て、一方の支持部31を、線材Wの変形部Waに対して、左方向で且つ上方向に移動可能である。第2移動部233bは、曲げ加工装置201を前から見て、他方の支持部31を、線材Wの変形部Waに対して、右方向で且つ上方向に移動可能である。 In the third embodiment, the first moving part 233a is capable of moving one supporting part 31 leftward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front. be. The second moving part 233b can move the other supporting part 31 rightward and upward with respect to the deformed part Wa of the wire W when the bending device 201 is viewed from the front.
 しかしながら、第1移動部は、曲げ加工装置を前から見て、一方の支持部を、線材の変形部に対して、左方向で且つ下方向に移動可能であってもよい。第2移動部は、曲げ加工装置を前から見て、他方の支持部を、線材の変形部に対して、右方向で且つ下方向に移動可能であってもよい。 However, the first moving part may be capable of moving one supporting part leftward and downward with respect to the deformed part of the wire when the bending apparatus is viewed from the front. The second moving part may be capable of moving the other supporting part rightward and downward with respect to the deformed part of the wire when the bending apparatus is viewed from the front.
 本発明の搬送用治具は、線材を曲げ加工する曲げ加工装置に適用可能である。 The transfer jig of the present invention can be applied to a bending device that bends a wire rod.
1、101、201・・・曲げ加工装置
10・・・第1成形型
10a・・・凹部
20・・・第2成形型
20a・・・凸部
20b・・・先端部
30、230・・・線材載置部
31・・・支持部
31a・・・外周面
31b・・・溝
32・・・回転軸
33、133、233・・・移動部
34・・・レール
35・・・スライダ
36・・・移動部支持台
38・・・弾性支持部
39・・・位置規制部
140・・・リターン機構
141・・・滑車
142・・・滑車支持部
143・・・錘
144・・・接続部材
145・・・接続部材支持部
146・・・スライダ接続部
146a・・・大径部
147・・・ピン
233a・・・第1移動部
233b・・・第2移動部
234a・・・第1レール
234b・・・第2レール
235a・・・第1スライダ
235b・・・第2スライダ
W・・・線材
Wa・・・変形部
P・・・回転軸線
Reference Signs List 1, 101, 201 Bending device 10 First mold 10a Concave portion 20 Second mold 20a Convex portion 20b Tip portions 30, 230 Wire mounting portion 31 Support portion 31a Outer peripheral surface 31b Groove 32 Rotary shafts 33, 133, 233 Moving portion 34 Rail 35 Slider 36 Moving part support base 38 Elastic support part 39 Position regulation part 140 Return mechanism 141 Pulley 142 Pulley support part 143 Weight 144 Connecting member 145 Connecting member supporting portion 146 Slider connecting portion 146a Large diameter portion 147 Pin 233a First moving portion 233b Second moving portion 234a First rail 234b Second rail 235a First slider 235b Second slider W Wire rod Wa Deformed portion P Rotational axis

Claims (11)

  1.  第1成形型と、
     前記第1成形型に対して移動可能な第2成形型と、を有し、
     前記第1成形型と前記第2成形型とによって、断面矩形状の線材を曲げ加工する曲げ加工装置であって、
     前記線材を、前記第1成形型と前記第2成形型との間で且つ曲げ加工前の線材の長手方向の異なる位置で支持するとともに、前記長手方向において離隔する方向に移動可能な一対の支持部を有し、
     前記第2成形型は、前記長手方向において前記一対の支持部の間の位置で、前記第1成形型に対して近づく方向に移動する、曲げ加工装置。
    a first mold;
    a second mold movable relative to the first mold;
    A bending device for bending a wire rod having a rectangular cross section with the first mold and the second mold,
    A pair of supports that support the wire between the first mold and the second mold and at different positions in the longitudinal direction of the wire before bending, and are movable in the longitudinal direction in a direction separating from each other. has a part
    The bending apparatus, wherein the second forming die moves in a direction approaching the first forming die at a position between the pair of support portions in the longitudinal direction.
  2.  請求項1に記載の曲げ加工装置において、
     前記一対の支持部は、前記第2成形型の移動によって変形する前記線材の変形部に対して、前記長手方向の両側に位置する、曲げ加工装置。
    In the bending apparatus according to claim 1,
    In the bending device, the pair of support portions are positioned on both sides in the longitudinal direction with respect to the deformation portion of the wire that is deformed by the movement of the second molding die.
  3.  請求項1または2に記載の曲げ加工装置において、
     前記一対の支持部は、それぞれ、前記長手方向を接線方向として回転可能なローラである、曲げ加工装置。
    In the bending apparatus according to claim 1 or 2,
    The bending device, wherein each of the pair of support portions is a roller rotatable with the longitudinal direction as a tangential direction.
  4.  請求項3に記載の曲げ加工装置において、
     前記ローラは、外周面に、周方向に延びる溝を有する、曲げ加工装置。
    In the bending apparatus according to claim 3,
    The bending device, wherein the roller has a groove extending in a circumferential direction on an outer peripheral surface thereof.
  5.  請求項1から4のいずれか一つに記載の曲げ加工装置において、
     前記一対の支持部は、前記長手方向において、前記第2成形型における移動方向の先端に位置する先端部の幅よりも大きい隙間を有する、曲げ加工装置。
    In the bending apparatus according to any one of claims 1 to 4,
    The bending device, wherein the pair of support portions has a gap in the longitudinal direction that is larger than a width of a distal end portion positioned at a distal end portion of the second molding die in a moving direction.
  6.  請求項1から5のいずれか一つに記載の曲げ加工装置において、
     前記一対の支持部が前記長手方向に最も離れた位置を規定する位置規制部を有する、曲げ加工装置。
    In the bending apparatus according to any one of claims 1 to 5,
    A bending apparatus, comprising a position regulating portion that defines a position at which the pair of support portions are furthest apart in the longitudinal direction.
  7.  請求項1から6のいずれか一つに記載の曲げ加工装置において、
     前記一対の支持部を前記長手方向に移動させる移動部を有する、曲げ加工装置。
    In the bending apparatus according to any one of claims 1 to 6,
    A bending apparatus, comprising a moving part that moves the pair of support parts in the longitudinal direction.
  8.  請求項7に記載の曲げ加工装置において、
     前記移動部は、前記一対の支持部を、前記長手方向において近づける方向に移動させる、曲げ加工装置。
    In the bending apparatus according to claim 7,
    The bending device, wherein the moving part moves the pair of supporting parts in a direction to approach each other in the longitudinal direction.
  9.  請求項8に記載の曲げ加工装置において、
     前記移動部は、弾性復元力によって、前記一対の支持部を前記長手方向において近づける方向に移動させるバネを有する、曲げ加工装置。
    In the bending apparatus according to claim 8,
    The bending device, wherein the moving part has a spring that moves the pair of supporting parts closer in the longitudinal direction by an elastic restoring force.
  10.  請求項8に記載の曲げ加工装置において、
     前記移動部は、自重によって、前記一対の支持部を前記長手方向において近づける方向に移動させる錘を有する、曲げ加工装置。
    In the bending apparatus according to claim 8,
    The bending device, wherein the moving part has a weight for moving the pair of supporting parts in the longitudinal direction by its own weight.
  11.  請求項1から10のいずれか一つに記載の曲げ加工装置において、
     前記一対の支持部は、前記長手方向に対して交差する方向で且つ離れるほど前記第1成形型から離れる方向に移動可能である、曲げ加工装置。
    In the bending apparatus according to any one of claims 1 to 10,
    The bending device, wherein the pair of support portions are movable in a direction intersecting the longitudinal direction and in a direction away from the first forming die as they are separated.
PCT/JP2022/004225 2021-04-01 2022-02-03 Bending machine WO2022209274A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE112022002014.8T DE112022002014T5 (en) 2021-04-01 2022-02-03 Bending processing device
CN202280026914.8A CN117120178A (en) 2021-04-01 2022-02-03 Bending device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2021062558 2021-04-01
JP2021-062558 2021-04-01

Publications (1)

Publication Number Publication Date
WO2022209274A1 true WO2022209274A1 (en) 2022-10-06

Family

ID=83458770

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2022/004225 WO2022209274A1 (en) 2021-04-01 2022-02-03 Bending machine

Country Status (3)

Country Link
CN (1) CN117120178A (en)
DE (1) DE112022002014T5 (en)
WO (1) WO2022209274A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51118001A (en) * 1975-04-04 1976-10-16 Ni I Ekusuperimentarunui I Afu Barrtype winding of electric machine and machine for producing the winding
JP2009158714A (en) * 2007-12-26 2009-07-16 Toyota Motor Corp Edgewise winding method and edgewise winding apparatus
JP2013237096A (en) * 2012-05-17 2013-11-28 Shibaura Mechatronics Corp Device and method for straightening wire rod, and device for feeding wire rod
JP2019115160A (en) * 2017-12-22 2019-07-11 トヨタ自動車株式会社 Forming device for coil

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020061900A (en) 2018-10-12 2020-04-16 トヨタ自動車株式会社 Segment coil forming device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51118001A (en) * 1975-04-04 1976-10-16 Ni I Ekusuperimentarunui I Afu Barrtype winding of electric machine and machine for producing the winding
JP2009158714A (en) * 2007-12-26 2009-07-16 Toyota Motor Corp Edgewise winding method and edgewise winding apparatus
JP2013237096A (en) * 2012-05-17 2013-11-28 Shibaura Mechatronics Corp Device and method for straightening wire rod, and device for feeding wire rod
JP2019115160A (en) * 2017-12-22 2019-07-11 トヨタ自動車株式会社 Forming device for coil

Also Published As

Publication number Publication date
DE112022002014T5 (en) 2024-03-07
CN117120178A (en) 2023-11-24

Similar Documents

Publication Publication Date Title
JP5718592B2 (en) Linear object shape variable device for continuously forming a rectangular tube
JP6234791B2 (en) Conductor forming apparatus and method
US9126364B2 (en) Press die
JP2008149344A (en) Device and method for bending tubular member
JP6032187B2 (en) Segment coil manufacturing method and segment coil manufacturing apparatus
KR20090104871A (en) Apparatus and method for press-bending tube material
AU2011283525B2 (en) Coil-spring manufacturing apparatus
WO2022209274A1 (en) Bending machine
JP5136204B2 (en) Winding method and winding apparatus
JP2011235323A (en) Apparatus and method for manufacturing stabilizer for vehicle
JP2020061900A (en) Segment coil forming device
JP2006231380A (en) Flexible stretch die and stretch forming apparatus using the same
JP5621696B2 (en) Flat conductor bending apparatus and method
JP4923597B2 (en) Method for forming cylindrical shaft product and mold
JP7294869B2 (en) ROLLER HEMING DEVICE AND PRE-BENDING METHOD USING THE DEVICE
US20230234117A1 (en) Crowning method in press brake and press brake
JP5670957B2 (en) Square wire bending machine
KR101817838B1 (en) Forming apparatus with flexible forming rollers which increase the radius of curvature
CN110022038B (en) Wire forming device
JP3241997U (en) roll bending machine
CN113560459A (en) Bending device and bending method for two-dimensionally bending an electrical conductor
CN112916739A (en) Automotive suspension stabilizer bar machine-shaping device
JP4924653B2 (en) Manufacturing method of cylindrical shaft
JP5399135B2 (en) Hemming machine
WO2012147297A1 (en) Edgewise coil manufacturing device and method for manufacturing same

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22779503

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 112022002014

Country of ref document: DE

122 Ep: pct application non-entry in european phase

Ref document number: 22779503

Country of ref document: EP

Kind code of ref document: A1