WO2022209188A1 - Battery pack for electric tool - Google Patents

Battery pack for electric tool Download PDF

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Publication number
WO2022209188A1
WO2022209188A1 PCT/JP2022/002022 JP2022002022W WO2022209188A1 WO 2022209188 A1 WO2022209188 A1 WO 2022209188A1 JP 2022002022 W JP2022002022 W JP 2022002022W WO 2022209188 A1 WO2022209188 A1 WO 2022209188A1
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WO
WIPO (PCT)
Prior art keywords
internal
battery pack
pouch
battery cells
pack according
Prior art date
Application number
PCT/JP2022/002022
Other languages
French (fr)
Japanese (ja)
Inventor
和也 田中
Original Assignee
株式会社マキタ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社マキタ filed Critical 株式会社マキタ
Publication of WO2022209188A1 publication Critical patent/WO2022209188A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/211Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/512Connection only in parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present disclosure relates to battery packs for power tools.
  • Japanese Unexamined Patent Application Publication No. 2005-209367 describes a battery pack for power tools.
  • a battery pack a plurality of prismatic battery cells are stacked along one direction inside the housing.
  • the housing is formed with an intake port and an exhaust port for cooling air, and a rectifying plate for guiding the flow of the cooling air is provided in the vicinity of the intake port.
  • a pouch-type battery pack is also called a laminate-type battery cell because of its outer packaging made of a laminate film.
  • a pouch-type battery cell has a high energy density. Therefore, by adopting the pouch-type battery cells in the battery pack, the performance of the battery pack can be improved and the weight of the battery pack can be reduced.
  • This battery pack includes: a plurality of pouch-shaped battery cells stacked along a first direction; an internal housing containing the plurality of pouch-shaped battery cells and having an internal intake port and an internal exhaust port; a housing containing the inner housing and having an air inlet and an air outlet; and the inner air inlet positioned on one side of the inner air outlet in a second direction perpendicular to the first direction. and the intake port is located on the one side in the second direction relative to the exhaust port.
  • the battery pack described above employs a double housing structure in which an inner housing that holds a plurality of pouch-shaped battery cells is accommodated within the housing. According to such a configuration, it is possible to stably hold a plurality of pouch-type battery cells.
  • the inner housing protects the plurality of pouch-type battery cells against foreign matter and moisture that enter the housing from the outside.
  • the internal housing is formed with an internal air intake port and an internal exhaust port, respectively, and is configured to ventilate the internal housing.
  • the heat generated by the plurality of pouch-type battery cells is suppressed from remaining in the inner housing.
  • the intake port of the housing is positioned in the second direction relative to the exhaust port thereof, the cooling air generally flows in the direction opposite to the second direction inside the housing.
  • the internal air intake port is arranged in the second direction relative to the internal exhaust port also in the internal housing, thereby promoting ventilation of the internal housing.
  • the cooling air generally flows in the direction opposite to the second direction.
  • the direction opposite to the second direction in which the cooling air flows is perpendicular to the first direction in which the plurality of pouch-type battery cells are stacked. Therefore, inside the inner housing, the cooling air flows along the individual pouch-shaped battery cells. As a result, the plurality of pouch-shaped battery cells arranged in layers can be cooled relatively evenly.
  • FIG. 2 is a perspective view showing the appearance of the battery pack 10.
  • FIG. 2 is an exploded perspective view of the battery pack 10.
  • FIG. 3 is a perspective view showing the cell unit 30 in an exploded manner
  • FIG. 4 is a front view of the cell unit 30; FIG.
  • FIG. 5 is a cross-sectional view taken along line VV in FIG. 4;
  • a cross-sectional view at the same position as in FIG. 5 shows a modified example of the lead plate 80x.
  • FIG. 4 is a perspective view showing a frame 50 and a sub-board 70;
  • FIG. 8 is an enlarged view of the VIII section in FIG. 7;
  • FIG. 4 is a perspective view showing a cell holder 40
  • FIG. 3 shows the flow of cooling air in the battery pack 10.
  • FIG. 4 shows the flow of cooling air in the opposite direction in the battery pack 10.
  • a variation of the internal air intake 34 is shown.
  • a variant of the flow guide wall 38 is shown.
  • FIG. 4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
  • FIG. 4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
  • FIG. 4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
  • FIG. 4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
  • the perspective view which shows the sub-board
  • the internal exhaust port may be substantially airtightly connected to the exhaust port.
  • the internal exhaust port may be located within the exhaust port. According to such a configuration, most of the cooling air introduced inside the housing can also be introduced inside the inner housing.
  • the internal exhaust port is substantially airtightly connected to the exhaust port means that the flow rate of cooling air passing through the internal exhaust port is substantially equal to the flow rate of cooling air passing through the exhaust port. Specifically, it means that the former exceeds 70 percent of the latter.
  • the phrase "the internal exhaust port is arranged within the exhaust port” broadly means that the internal exhaust port is exposed to the outside at the exhaust port, and includes the case where the internal exhaust port protrudes from the exhaust port to the outside.
  • the internal exhaust port and the exhaust port may be located in a direction opposite to the second direction with respect to the plurality of pouch-type battery cells. According to such a configuration, the cooling air flowing toward the internal exhaust port inside the internal housing is exhausted from the internal housing after completely passing through the plurality of pouch-type battery cells. Thereby, a plurality of pouch-type battery cells can be effectively cooled.
  • the intake port may be located in the second direction with respect to the internal intake port.
  • the air inlet may be located in the second direction with respect to the plurality of pouch-shaped battery cells. According to such a configuration, the inside of the housing can be effectively ventilated by the cooling air introduced into the housing through the intake port.
  • the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction. good too.
  • the internal intake port may be provided in the internal side wall.
  • each of the plurality of pouch-shaped battery cells arranged in layers faces the inner side wall of the inner housing.
  • the internal air inlet may have a plurality of through holes provided in the internal side wall.
  • the plurality of through holes may be arranged along the first direction, and each through hole may be an elongated hole extending along the second direction. According to such a configuration, the cooling air introduced into the internal housing through the internal air intake can be distributed relatively evenly to each of the plurality of pouch-type battery cells.
  • At least one of the inner side wall of the inner housing and the side wall of the housing facing the inner side wall may be provided with a flow guide wall projecting toward the other side.
  • the internal intake port may be located in the second direction with respect to the flow guide wall.
  • the inner housing may include a cell holder that holds the plurality of pouch-type battery cells, and at least one substrate attached to the cell holder.
  • the at least one substrate may have a circuit electrically connected to the plurality of pouch-type battery cells.
  • the at least one substrate may include a main substrate.
  • the main substrate may be positioned in the first direction with respect to the plurality of pouch-type battery cells.
  • the main board may have a power port for electrical connection with an external device.
  • the at least one board may include a sub-board.
  • the sub-board may be positioned in the second direction with respect to the plurality of pouch-shaped battery cells, and may be connected to the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells.
  • the intake port may be located in the second direction with respect to the sub-substrate. According to such a configuration, the sub-board can be effectively cooled by the cooling air introduced into the housing through the air inlet.
  • the internal air inlet may be substantially airtightly connected to the air inlet.
  • the internal air intake may be located within the air intake. According to such a configuration, most of the cooling air introduced inside the housing can also be introduced inside the inner housing.
  • the internal air inlet and the air inlet may be located in the second direction with respect to the plurality of pouch-shaped battery cells. According to such a configuration, the cooling air introduced from the internal air inlet is kept in contact with the plurality of pouch-shaped battery cells inside the inner housing for a longer period of time, thereby effectively cooling the plurality of pouch-shaped battery cells. be able to.
  • the exhaust port may be positioned in the second direction relative to the internal exhaust port.
  • the exhaust port may be located in a direction opposite to the second direction from the plurality of pouch-type battery cells. That is, the air outlet may be located downstream of the plurality of pouch-type battery cells with respect to the direction in which the cooling air flows.
  • the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction. good too.
  • the internal exhaust port may be provided in the internal side wall.
  • each of the plurality of pouch-shaped battery cells arranged in layers faces the inner side wall of the inner housing.
  • the internal exhaust port may have a plurality of through holes provided in the internal side wall.
  • the plurality of through holes may be arranged along the first direction, and each through hole may be an elongated hole extending along the second direction. According to such a configuration, the cooling air flowing inside the internal housing toward the internal exhaust port can be distributed relatively evenly to each of the plurality of pouch-type battery cells.
  • At least one of the air inlet and the air outlet may be connected to a blower provided in an external device. That is, the battery pack may be forcibly ventilated by an external device.
  • the battery pack itself may have a blower in at least one of the air inlet and the air outlet.
  • the battery pack may be naturally ventilated without using such a blower.
  • a battery pack 10 of an embodiment will be described with reference to the drawings.
  • the battery pack 10 of this embodiment is a battery pack for an electric power tool, and can be suitably employed particularly in a hand-held electric power tool.
  • a power tool as used herein typically means a power tool having a motor or other actuator.
  • the battery pack 10 of the present embodiment may be used in other electric equipment in addition to electric power tools.
  • the direction FR in the drawing indicates the front in the front-rear direction
  • the direction RR indicates the rear in the front-rear direction, which is opposite to the front.
  • the direction LH in the drawing indicates the left in the left-right direction
  • the direction RH indicates the right in the left-right direction, which is opposite to the left.
  • the direction UP in the drawing indicates the upward direction
  • the direction DW indicates the downward direction in the vertical direction, which is opposite to the upward direction.
  • the front-rear direction, the left-right direction, and the up-down direction referred to here are defined for convenience of explanation, and do not limit the orientation of the battery pack 10 during use or manufacture.
  • the battery pack 10 includes a housing 12, cell units 30 housed inside the housing 12, and a buffer member 28 arranged between the housing 12 and the cell units 30. .
  • the cushioning member 28 is made of a rubber material.
  • the housing 12 has an upper part 12x and a lower part 12y.
  • the housing 12 has a generally cuboid shape and has a front wall 12a, a rear wall 12b, a left wall 12c, a right wall 12d, a top wall 12e and a bottom wall 12f.
  • a tool interface 20 is provided on the top wall 12e of the housing 12. As shown in FIG.
  • the tool interface 20 is physically and electrically detachable from the power tool and charger.
  • the tool interface 20 in this embodiment has a pair of engagement rails 22 and an electrical connector 24 .
  • a pair of engagement rails 22 physically engage the power tool or charger to secure the battery pack 10 to the power tool or charger.
  • Electrical connector 24 electrically connects with a power tool or charger when tool interface 20 is attached to the power tool or charger. This electrically connects the battery pack 10 to the power tool or charger.
  • the position and structure of the tool interface 20 are not particularly limited.
  • the housing 12 has an air inlet 14 and an air outlet 16 .
  • An air intake 14 is located at the front portion of the housing 12 and an air outlet 16 is located at the rear portion of the housing 12 .
  • the intake port 14 is positioned forward of the exhaust port 16 .
  • the cooling air flows rearward in the front-rear direction inside the housing 12 .
  • the air inlet 14 in this embodiment is provided on the front wall 12a, the left side wall 12c and the right side wall 12d of the housing 12, and the air outlet 16 is provided on the upper wall 12e of the housing 12. .
  • the exhaust port 16 is connected to the blower 202 of the external device 200 (see FIG. 10). Thereby, the inside of the battery pack 10 is forcibly ventilated by the blower 202 of the external device 200 .
  • the cell unit 30 includes a plurality of pouch-shaped battery cells 100 and an inner housing 32 that accommodates the plurality of pouch-shaped battery cells 100 .
  • the pouch-type battery cell 100 is a battery cell that accommodates positive and negative current collecting sheets and an electrolytic solution inside an exterior made of a laminate film.
  • Each pouch-shaped battery cell 100 has a generally flat shape, and the plurality of pouch-shaped battery cells 100 are stacked upward (first direction).
  • Each pouch-style battery cell 100 has a positive tab 102 and a negative tab 104 .
  • the positive electrode tab 102 and the negative electrode tab 104 are electrodes of the pouch-type battery cell 100, and are made of a conductive sheet such as metal.
  • the pouch-type battery cell 100 in each pouch-shaped battery cell 100, the positive electrode tab 102 and the negative electrode tab 104 protrude forward (second direction).
  • the pouch-type battery cell 100 in this embodiment is a rechargeable secondary battery cell, particularly a lithium-ion battery cell.
  • the pouch-type battery cell 100 is simply referred to as the battery cell 100 .
  • the cell unit 30 includes a cell holder 40, a frame 50, a main board 60, a sub-board 70, and connection members 80.
  • the cell holder 40 , the frame 50 , the main board 60 and the sub-board 70 are assembled together to form the inner housing 32 that accommodates the plurality of pouch-type battery cells 100 .
  • Internal housing 32 has an internal inlet 34 and an internal outlet 36 .
  • the internal intake port 34 is positioned forward of the internal exhaust port 36 .
  • the cooling air flows rearward in the front-rear direction also inside the internal housing 32 .
  • the internal intake port 34 and the internal exhaust port 36 in this embodiment are provided in the cell holder 40 .
  • the internal intake port 34 is provided at a position facing the plurality of pouch-shaped battery cells 100 in the left-right direction
  • the internal exhaust port 36 is located behind the plurality of pouch-shaped battery cells 100. .
  • the main board 60 is arranged above (in the first direction) the plurality of battery cells 100 .
  • Main board 60 has power port 26 .
  • the power port 26 is located inside the tool interface 20 and electrically connects with an external device 200, such as a power tool or charger.
  • the power port 26 in this embodiment has a contact-type external connection terminal made of a conductor.
  • the power port 26 may also be a wireless power port, for example with an electromagnetic induction coil.
  • the main substrate 60 is fixed to the cell holder 40 using multiple screws 61 .
  • the sub-board 70 is arranged forward (second direction) with respect to the plurality of battery cells 100 .
  • Positive electrode tabs 102 and negative electrode tabs 104 of a plurality of battery cells 100 are connected to the sub-board 70 .
  • the plurality of battery cells 100 are electrically connected to each other by the sub-board 70 .
  • the sub-board 70 in this embodiment is configured to connect a plurality of battery cells 100 in series.
  • the sub-board 70 may be configured to connect some or all of the plurality of battery cells 100 in parallel.
  • the sub-board 70 is fixed to the frame 50 using a plurality of screws 71 and is detachably attached to the cell holder 40 via the frame 50 .
  • the frame 50 is fixed to the cell holder 40 with a plurality of screws 51 .
  • connection member 80 extends between the sub-board 70 and the main board 60 and electrically connects the sub-board 70 and the main board 60 .
  • the connection member 80 has a pair of lead plates 80x and 80y.
  • the pair of lead plates 80x and 80y includes a positive lead plate 80x and a negative lead plate 80y.
  • Each lead plate 80x, 80y is made of a conductor such as metal.
  • the main board 60 extends above the sub-board 70 and intersects a straight line extending upward (first direction) from the sub-board 70 .
  • each of the lead plates 80x and 80y extends parallel to the upper direction (first direction) between the sub-board 70 and the main board 60. As shown in FIG. With such a configuration, the main board 60 and the sub-board 70 can be connected by the shortest path.
  • the main board 60 does not extend above the sub-board 70 and does not intersect the straight line extending in the first direction (upward) from the sub-board 70. good too.
  • the lead plates 80x and 80y may extend between the sub-board 70 and the main board 60 at an angle to the upper direction (first direction).
  • the main board 60 and the sub-board 70 can be connected via a relatively short path.
  • the angle formed by the lead plates 80x and 80y with the upper direction (first direction) is not particularly limited.
  • the lead plates 80x and 80y may extend linearly between the sub substrate 70 and the main substrate 60, or may extend while curving.
  • the sub-board 70 has a plurality of tab connection holes 78.
  • FIG. One corresponding positive electrode tab 102 or negative electrode tab 104 of the plurality of battery cells 100 is inserted into each of the plurality of tab connection holes 78 .
  • the sub-board 70 has a rear surface 70a facing the plurality of battery cells 100 and a front surface 70b located on the opposite side of the rear surface 70a.
  • Each of the positive electrode tabs 102 and the negative electrode tabs 104 of the plurality of battery cells 100 is bonded to the sub-substrate 70 on the front surface 70b of the sub-substrate 70 .
  • each of the positive electrode tab 102 and the negative electrode tab 104 is joined to the front surface 70b of the sub-board 70 by soldering.
  • the plurality of pouch-shaped battery cells 100 are stacked one by one while being turned upside down.
  • the positive electrode tab 102 of one battery cell 100 and the negative electrode tab 104 of the other battery cell 100 are adjacent in the vertical direction (that is, along the first direction). is doing.
  • a circuit that connects the plurality of battery cells 100 in series can be simply formed on the sub-board 70 .
  • the arrangement and individual posture of the plurality of battery cells 100 can be appropriately designed according to the circuit to be formed on the sub-board 70 .
  • the sub-board 70 in this embodiment includes first conductor lines 72 intermittently extending upward, second conductor lines 74 intermittently extending in parallel with the first conductor lines 72 , and first conductor lines 72 . and a third conductor line 76 extending upwardly between the second conductor lines 74 .
  • a plurality of tab connection holes 78 are arranged in each of the first conductor lines 72 and the second conductor lines 74, and the positive electrode tabs 102 or the negative electrode tabs 104 of the respective battery cells 100 are joined.
  • the upper end of the first conductor line 72 is connected to the positive lead plate 80x, and the lower end of the second conductor line 74 is connected through the third conductor line 76 to the negative lead plate 80y.
  • the positive electrode tabs 102 and negative electrode tabs 104 of the plurality of battery cells 100 are covered with an adhesive 92 .
  • the adhesive 92 also covers the first conductor line 72 , the second conductor line 74 and the third conductor line 76 in addition to the positive tab 102 and the negative tab 104 .
  • the plurality of battery cells 100 are electrically connected in series between the positive electrode lead plate 80x and the negative electrode lead plate 80y.
  • the positive electrode tab 102 of the uppermost battery cell 100 located closest to the main substrate 60 is connected to the positive electrode lead plate 80 x via the first conductor line 72 .
  • the negative electrode tab 104 of the battery cell 100 located farthest from the main substrate 60 is connected to the negative electrode lead plate 80 y via the third conductor line 76 .
  • the structure of the frame 50 will be described with reference to FIGS. 5-8.
  • the frame 50 is made of a polymer material such as resin. However, the material forming the frame 50 is not particularly limited.
  • the sub-board 70 is attached to the frame 50 .
  • the frame 50 has a shape that goes around the plurality of battery cells 100 along the sub-board 70 .
  • the area surrounded by the frame 50 is filled with a sealing material 90 .
  • a positive electrode tab 102 and a negative electrode tab 104 extending from the plurality of battery cells 100 to the sub-substrate 70 are enclosed in the sealing material 90 .
  • the sealing material 90 may be made of a potting material or a photocurable material.
  • An example of the photocurable material is an ultraviolet curable resin.
  • the frame 50 is provided with a frame surface 56 in contact with the sub-board 70 .
  • the frame surface 56 faces forward so as to face the sub-board 70 and is annularly provided along the peripheral edge 70 c of the sub-board 70 .
  • the sub-board 70 is stably supported by the frame 50 .
  • a sheet material 57 that is more flexible than the frame 50 and the sub-board 70 may be interposed between the frame surface 56 of the frame 50 and the sub-board 70 .
  • the frame 50 has an inner surface 52 that faces the plurality of battery cells 100 .
  • the inner surface 52 extends annularly to surround the plurality of battery cells 100 .
  • a plurality of ribs 54 are provided on the inner surface 52 of the frame 50 .
  • a plurality of ribs 54 are arranged along the up-down direction, and each rib 54 extends along the front-rear direction.
  • the multiple ribs 54 support the multiple battery cells 100 respectively. That is, each battery cell 100 is inserted between two adjacent ribs 54 . According to such a configuration, in manufacturing the battery pack 10, the plurality of battery cells 100 are stably supported by the frame 50 until the sealing material 90 hardens.
  • a gap CL is provided between each of the plurality of ribs 54 and the sub-board 70 .
  • a gap CL is provided between each of the multiple ribs 54 and the frame surface 56 .
  • the encapsulating material 90 before hardening is not obstructed by the ribs 54 when manufacturing the battery pack 10 .
  • the gap CL between the rib 54 and the sub-board 70 can also be interpreted as a notch provided in the rib 54 .
  • such a notch may be provided in an intermediate portion of the rib 54 in the longitudinal direction instead of the end portion of the rib 54 . Even with such a configuration, the sealing material 90 before hardening can flow over a wide range through the notch.
  • the frame 50 further has protrusions 55 between each two adjacent ribs 54 .
  • the projecting portion 55 abuts on a corresponding one of the plurality of battery cells 100 to support the battery cell 100 from the front.
  • a specific structure of the projecting portion 55 is not particularly limited.
  • the protruding portion 55 may abut on the battery cell 100 from the front. may
  • the frame 50 has a rim portion 58 projecting forward.
  • the rim portions 58 are provided on the left and right sides of the frame 50, respectively.
  • the rim portion 58 extends vertically along the peripheral edge 70 c of the sub-board 70 and covers the peripheral edge 70 c of the sub-board 70 .
  • the sub-board 70 can be protected by the frame 50 .
  • the rim portion 58 can be used as a guide for positioning the sub-board 70 with respect to the frame 50 .
  • the cell holder 40 holds a plurality of battery cells 100 inside the housing 12 .
  • the cell holder 40 has an inner surface 42 facing the plurality of battery cells 100 .
  • a plurality of ribs 44 are provided on the inner surface 42 of the cell holder 40 .
  • the plurality of ribs 44 are positioned behind the plurality of battery cells 100 . That is, it is located on the opposite side of the sub-board 70 , the positive electrode tab 102 and the negative electrode tab 104 with respect to the plurality of battery cells 100 .
  • a plurality of ribs 44 are arranged along the up-down direction, and each rib 44 extends along the left-right direction. The multiple ribs 44 support the multiple battery cells 100 respectively. That is, each battery cell 100 is inserted between two adjacent ribs 44 .
  • the cell holder 40 has a left part 40x and a right part 40y, and accommodates a plurality of battery cells 100 between the left part 40x and the right part 40y.
  • the left part 40 x constitutes a left side wall 40 a of the cell holder 40 and a part of the rear wall 40 c of the cell holder 40 .
  • the right part 40 y constitutes the right side wall 40 b of the cell holder 40 and another part of the rear wall 40 c of the cell holder 40 .
  • the plurality of ribs 44 described above are positioned on the rear wall of the cell holder 40c and provided on each of the left part 40x and the right part 40y.
  • the cell holder 40 constitutes the inner housing 32 that accommodates the plurality of battery cells 100 together with the main board 60 and the sub-board 70 .
  • at least part of the upper wall of the internal housing 32 is configured by the main board 60
  • at least part of the front wall of the internal housing 32 is configured by the sub-board 70 .
  • a left side wall 40a and a right side wall 40b of the cell holder 40 constitute side walls of the inner housing 32, respectively.
  • the sidewalls of inner housing 32 are sometimes referred to herein as inner sidewalls to distinguish them from sidewalls 12c, 12d of housing 12.
  • the side walls 40 a and 40 b (that is, internal side walls) of the cell holder 40 are perpendicular to the left or right (third direction) upward (first direction) and forward (second direction) with respect to the plurality of battery cells 100 .
  • facing from The side walls 40a and 40b of the cell holder 40 are provided with the internal air inlets 34 described above.
  • the internal intake port 34 has a plurality of through holes provided in the side walls 40a, 40b of the cell holder 40. As shown in FIG.
  • the plurality of through holes of the internal intake port 34 are arranged upward (first direction), and each through hole is an elongated hole extending forward (second direction).
  • a flow guide wall 38 is provided on side walls 40 a and 40 b of the cell holder 40 .
  • the flow guide wall 38 is located between the side walls 40a, 40b of the cell holder 40 and the side walls 12c, 12d of the housing 12 facing the side walls 40a, 40b of the cell holder 40.
  • the flow guide wall 38 protrudes toward the side walls 12c, 12d of the housing 12.
  • the internal intake port 34 is positioned forward of the flow guide wall 38 . With such a configuration, the cooling air introduced into the housing 12 through the intake port 14 can be smoothly guided into the inner housing 32 through the internal intake port 34 .
  • the rear wall 40c of the cell holder 40 is provided with the internal exhaust port 36 described above.
  • the internal exhaust port 36 is located at the upper end of the rear wall 40c and opens upward.
  • the rear wall 40 c is further provided with an exhaust passage 46 connected to the internal exhaust port 36 .
  • the exhaust passage 46 extends vertically behind the plurality of battery cells 100 .
  • the flow of cooling air in the battery pack 10 will be described with reference to FIG. In FIG. 10, the flow of cooling air is schematically indicated by arrows.
  • the exhaust port 16 of the housing 12 is connected to the blower 202 of the external device 200 .
  • the internal outlet 36 of the inner housing 32 is located within the outlet 16 of the housing 12 and is connected to the outlet 16 in a substantially airtight manner.
  • Blower 202 sucks air from inside battery pack 10 by blowing air in the opposite direction to battery pack 10 .
  • cooling air in the housing 12 is introduced into the interior of the internal housing 32 through the internal intake port 34 . Since the internal intake port 34 has a plurality of through holes arranged along the vertical direction, the cooling air is evenly distributed to the plurality of battery cells 100 arranged in a vertical stack. Inside the internal intake port 34 , the cooling air flows rearward and is then exhausted to the outside through the internal exhaust port 36 and the exhaust port 16 . By locating the internal exhaust port 36 and the exhaust port 16 behind the plurality of battery cells 100 , the cooling air is exhausted to the outside after completely passing through the plurality of battery cells 100 .
  • the blower 202 of the external device 200 may blow air toward the battery pack 10 .
  • inlet 14 and outlet 16 of housing 12 function as the outlet and inlet of housing 12, respectively.
  • internal inlet 34 and internal outlet 36 of inner housing 32 function as the internal outlet and internal inlet of inner housing 32, respectively.
  • the internal air intake (36) is located within the air intake (16) and is connected substantially airtight with the air intake (16).
  • the internal air intake (36) and the air intake (16) are located behind the plurality of battery cells 100, and the cooling air flows forward inside the housing 12 and the internal housing 32. As shown in FIG.
  • the exhaust port ( 14 ) of the housing 12 is positioned forward of the internal exhaust port ( 34 ) of the internal housing 32 and further forward of the plurality of battery cells 100 .
  • the internal exhaust port (34) is located in the side walls 40a, 40b of the cell holder 40 and has a plurality of through holes arranged along the vertical direction. Each through-hole is an elongated hole extending in the front-rear direction.
  • FIG. 12 shows a modified example of the internal intake port 34.
  • some or all of the through holes of the internal air inlet 34 may have different sizes.
  • some or all of the plurality of through-holes may have different dimensions in the front-rear direction.
  • the distances between each of the plurality of through-holes and the flow guide wall 38 may be equal to each other.
  • the dimensions in the front-rear direction may be different in some or all of the plurality of through-holes of the internal intake port 34 .
  • FIG. 13 shows a modified example of the flow guide wall 38.
  • flow guide walls 38 may be provided on housing 12 instead of or in addition to cell holders 40 .
  • the flow guide wall 38 may protrude from the housing 12 towards the cell holder 40 , ie towards the inner housing 32 . Even with such a configuration, the cooling air introduced inside the housing 12 can be smoothly guided into the inside of the internal housing 32 through the internal intake port 34 .
  • a semi-finished product 30A of the cell unit 30 is prepared by assembling the frame 50, the sub-board 70 and the plurality of battery cells 100 together.
  • a plurality of battery cells 100 are stacked upward (first direction).
  • Each battery cell 100 also has a positive electrode tab 102 and a negative electrode tab 104 that protrude forward.
  • the plurality of battery cells 100 are stacked upside down one by one. Thus, in each two adjacent battery cells 100, the positive electrode tab 102 of one battery cell 100 and the negative electrode tab 104 of the other battery cell 100 are adjacent in the vertical direction.
  • the positive electrode tabs 102 and negative electrode tabs 104 of the plurality of battery cells 100 are electrically connected to the sub-board 70 .
  • the sub-board 70 is provided with a plurality of tab connection holes 78 .
  • One corresponding positive electrode tab 102 or negative electrode tab 104 of the plurality of battery cells 100 is inserted into each of the plurality of tab connection holes 78 .
  • Each of the positive electrode tabs 102 and the negative electrode tabs 104 inserted into the plurality of tab connection holes 78 is bonded to the front surface 70 b of the sub-board 70 .
  • each of the positive electrode tab 102 and the negative electrode tab 104 is joined to the first conductor line 72 or the second conductor line 74 provided on the front surface 70 b of the sub-board 70 .
  • the frame 50 goes around the plurality of battery cells 100 along the sub-board 70 .
  • the semi-finished product 30A is placed so that the area surrounded by the frame 50 is located above the sub-board 70. Then, as shown in FIG. Then, the area surrounded by the frame 50 is filled with a fluid material 91 .
  • This material 91 is a material that constitutes the sealing material 90, and may be, for example, a potting material before curing or a photocurable material. After that, by curing the fluid material 91 , the sealing material 90 that encapsulates the positive electrode tabs 102 and the negative electrode tabs 104 extending from the plurality of battery cells 100 to the sub-board 70 is formed.
  • the sealing material 90 can be easily molded.
  • the cell unit 30 is completed by assembling the cell holder 40 and the main board 60 to the semi-finished product 30A. Then, as shown in FIG. 17, the cell unit 30 is accommodated in the housing 12 together with the cushioning member 28 . Thereby, the battery pack 10 is completed.
  • the first conductor lines 72, the second conductor lines 74, and the third conductor lines 76 of the sub-board 70 are formed on the surface of the sub-board 70 by a conductor film (specifically, a copper film).
  • a conductor film specifically, a copper film.
  • the first conductor line 72, the second conductor line 74 and the third conductor line 76 may be composed of other conductor members such as conductor plates or conductor cables.
  • FIG. 18 shows a modified sub-board 170 . In this sub-board 170 , at least a part of the third conductor lines 76 is composed of a conductor plate attached to the sub-board 170 .
  • This type of conductor plate is also called a busbar and has a larger cross-sectional area than the conductor film.
  • a conductor plate such as a bus bar
  • Embodiment 1-1 a plurality of pouch-shaped battery cells stacked along a first direction and each having a positive electrode tab and a negative electrode tab projecting in a second direction perpendicular to the first direction; a main substrate arranged in the first direction with respect to the plurality of pouch-shaped battery cells and having a power port for electrically connecting to an external device; a sub-board arranged in the second direction with respect to the plurality of pouch-shaped battery cells and connected to the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells; a connection member that electrically connects the sub-board and the main board; A battery pack with a [Embodiment 1-2] The battery pack according to Embodiment 1-1, wherein the connection member includes at least one lead plate.
  • the main board intersects a straight line extending in the first direction from the sub-board;
  • the main board does not intersect a straight line extending in the first direction from the sub-board;
  • the battery pack according to any one of Embodiments 1-1 to 4 further comprising a cell holder that holds the plurality of pouch-shaped battery cells.
  • the cell holder has an inner surface facing the plurality of pouch-type battery cells, The battery pack according to Embodiment 1-5, wherein the inner surface of the cell holder is provided with a plurality of ribs respectively supporting the plurality of pouch-shaped battery cells.
  • a housing that accommodates the cell holder;
  • the frame has an inner surface facing the plurality of pouch-type battery cells, The battery pack according to Embodiment 1-11, wherein the inner surface of the frame is provided with a plurality of ribs respectively supporting the plurality of pouch-shaped battery cells.
  • Embodiment 1-15 15.
  • the plurality of pouch-type battery cells are stacked one by one with the front and back reversed,
  • the circuit of the sub-board has a first conductor line intermittently extending along the first direction and a second conductor line intermittently extending in parallel with the first conductor line, In each of the plurality of pouch-type battery cells, one of the positive electrode tab and the negative electrode tab is connected to the first conductor line, and the other of the positive electrode tab and the negative electrode tab is connected to the second conductor.
  • the battery pack of embodiments 1-16 which may be connected to a line.
  • the circuit of the sub-board further comprising a third conductor line extending along the first direction between the first conductor line and the second conductor line;
  • the battery pack according to embodiment 1-17 wherein one of the first conductor line and the second conductor line is connected to the connecting member via the third conductor line.
  • the third conductor line electrically connects between the negative electrode tab of the pouch-type battery cell located farthest from the main substrate and the connecting member.
  • the power port has a contact-type external connection terminal made of a conductor.
  • Embodiment 2-1 a plurality of pouch-shaped battery cells stacked along a first direction and each having a positive electrode tab and a negative electrode tab projecting in a second direction perpendicular to the first direction; a substrate arranged in the second direction with respect to the plurality of pouch-shaped battery cells and to which the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells are connected; a frame to which the substrate is attached and which circulates around the plurality of pouch-type battery cells along the substrate; a sealing material filled in the area surrounded by the frame and enclosing the positive electrode tab and the negative electrode tab extending from the plurality of pouch-type battery cells to the substrate; a housing containing the plurality of pouch-type battery cells, the substrate and the frame; A battery pack with a [Embodiment 2-2] The battery pack according to Embodiment 2-1, wherein the sealing material is made of a potting material or a photocurable material.
  • Embodiment 2-3 The battery pack according to Embodiment 2-1 or 2-2, wherein the frame has a frame surface in contact with the substrate along the periphery of the substrate.
  • Embodiment 2-4 The battery pack according to any one of Embodiments 2-1 to 3, wherein a sheet material that is more flexible than the frame and the substrate is interposed between the frame surface of the frame and the substrate.
  • the frame has an inner surface facing the plurality of pouch-type battery cells
  • the battery pack according to any one of Embodiments 2-1 to 4 wherein the inner surface of the frame is provided with a plurality of ribs that respectively support the plurality of pouch-shaped battery cells.
  • FIG. 2-6 A battery pack as in embodiments 2-5, wherein each of the plurality of ribs is spaced apart from the substrate.
  • FIG. 2-7 The battery pack according to embodiment 2-5 or 6, wherein each of the plurality of ribs has a notch located inside the encapsulant.
  • the frame has a protrusion between each two adjacent ones of the plurality of ribs; 8.
  • the substrate has a plurality of tab connection holes, 9.
  • Embodiments 2-1 to 8 wherein one of the positive electrode tabs or the negative electrode tabs of the plurality of pouch-shaped battery cells is inserted into each of the plurality of tab connection holes.
  • battery pack described in . The substrate has a first surface facing the plurality of pouch-type battery cells and a second surface located on the opposite side of the first surface, The battery pack of embodiment 2-9, wherein each of the positive electrode tabs and the negative electrode tabs of the plurality of pouch-shaped battery cells are bonded to the substrate at the second surface.
  • the step of preparing the semi-finished product includes inserting the corresponding one of the positive electrode tabs or the negative electrode tabs of the plurality of pouch-type battery cells into each of the plurality of tab connection holes provided in the substrate.
  • the method of manufacture of embodiments 2-13 comprising [Embodiment 2-15]
  • the substrate has a first surface facing the plurality of pouch-type battery cells and a second surface located on the opposite side of the first surface
  • the step of preparing the semi-finished product further includes bonding each of the positive electrode tabs and the negative electrode tabs of the plurality of pouch-type battery cells inserted into the plurality of tab connection holes to the second surface, A method of manufacture according to embodiments 2-14.
  • Emodiment 3-1 a plurality of pouch-shaped battery cells stacked along a first direction; an internal housing containing the plurality of pouch-shaped battery cells and having an internal air inlet and an internal air outlet; a housing containing the inner housing and having an inlet and an outlet; with the internal intake port is positioned in a second direction perpendicular to the first direction relative to the internal exhaust port; The intake port is positioned in the second direction relative to the exhaust port, battery pack.
  • the internal vent is substantially airtightly connected to or disposed within the vent.
  • the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction,
  • the battery pack according to any one of embodiments 3-2 to 5, wherein the internal air inlet is provided in the internal side wall.
  • the internal air inlet has a plurality of through holes provided in the internal side wall,
  • the inner housing comprises a cell holder that holds the plurality of pouch-shaped battery cells, and at least one substrate attached to the cell holder, The battery pack according to any one of embodiments 3-1 to 8, wherein the at least one substrate has circuitry electrically connected to the plurality of pouch-shaped battery cells.
  • the at least one substrate includes a main substrate; The battery pack according to Embodiment 3-9, wherein the main board is positioned in the first direction with respect to the plurality of pouch-shaped battery cells and has a power port for electrical connection with an external device.
  • the at least one substrate includes a sub-substrate; Embodiment 3- wherein the sub-board is positioned in the second direction with respect to the plurality of pouch-shaped battery cells and is connected to the positive electrode tab and the negative electrode tab of each of the plurality of pouch-shaped battery cells 11.
  • the battery pack according to embodiment 3-15 wherein the air outlet is located in a direction opposite to the second direction from the plurality of pouch-shaped battery cells.
  • the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction, The battery pack as in any one of embodiments 3-13 through 3-16, wherein the internal exhaust port is provided in the internal side wall.
  • the internal exhaust port has a plurality of through holes provided in the internal side wall, The battery pack according to embodiment 3-17, wherein the plurality of through holes are arranged along the first direction, and each through hole is an elongated hole extending along the second direction.

Abstract

This battery pack comprises: a plurality of pouch-type battery cells arranged in a first direction; an internal housing which accommodates the plurality of pouch-type battery cells, and which has an internal intake port and an internal exhaust port; and a housing which accommodates the internal housing and which has an intake port and an exhaust port. In the internal housing, the internal intake port is positioned in a second direction, perpendicular to the first direction, relative to the internal exhaust port. In the housing, the intake port is positioned in the second direction relative to the exhaust port.

Description

電動工具のための電池パックbattery pack for power tools
 本開示は、電動工具のための電池パックに関する。 The present disclosure relates to battery packs for power tools.
 特開2005-209367号公報に、電動工具のための電池パックが記載されている。この電池パックでは、ハウジングの内部において、複数の角型電池セルが、一方向に沿って積層配置されている。ハウジングには、冷却風のための吸気口及び排気口が形成されており、吸気口の近傍には、冷却風の流れをガイドする整流板が設けられている。 Japanese Unexamined Patent Application Publication No. 2005-209367 describes a battery pack for power tools. In this battery pack, a plurality of prismatic battery cells are stacked along one direction inside the housing. The housing is formed with an intake port and an exhaust port for cooling air, and a rectifying plate for guiding the flow of the cooling air is provided in the vicinity of the intake port.
 電動工具のための電池パックに、パウチ型電池セルを採用することが考えられる。パウチ型電池パックは、ラミネートフィルムで構成された外装に由来して、ラミネート型電池セルとも称される。パウチ型電池セルは、高いエネルギー密度を有する。従って、電池パックにパウチ型電池セルを採用することで、電池パックの性能向上や、電池パックの軽量化を図ることができる。その一方で、電動工具のための電池パックに、パウチ型電池セルを効果的に採用するためには、電気パックの基本構造を見直す必要があり、特に、パウチ型電池セルを効果的に冷却するための技術が必要とされている。 It is conceivable to use pouch-type battery cells in battery packs for power tools. A pouch-type battery pack is also called a laminate-type battery cell because of its outer packaging made of a laminate film. A pouch-type battery cell has a high energy density. Therefore, by adopting the pouch-type battery cells in the battery pack, the performance of the battery pack can be improved and the weight of the battery pack can be reduced. On the other hand, in order to effectively adopt pouch-type battery cells in battery packs for power tools, it is necessary to review the basic structure of electric packs. technology is needed.
 本明細書が開示する技術は、上記を鑑み、本明細書は、新規な電池パックを開示する。この電池パックは、第1方向に沿って積層配置された複数のパウチ型電池セルと、前記複数のパウチ型電池セルを収容しているとともに、内部吸気口及び内部排気口を有する内部ハウジングと、前記内部ハウジングを収容しているとともに、吸気口及び排気口を有するハウジングと、前記内部吸気口は、前記内部排気口よりも、前記第1方向に垂直な第2方向の一方側に位置しており、前記吸気口は、前記排気口よりも、前記第2方向の前記一方側に位置している。 In view of the above, the technology disclosed in this specification discloses a novel battery pack. This battery pack includes: a plurality of pouch-shaped battery cells stacked along a first direction; an internal housing containing the plurality of pouch-shaped battery cells and having an internal intake port and an internal exhaust port; a housing containing the inner housing and having an air inlet and an air outlet; and the inner air inlet positioned on one side of the inner air outlet in a second direction perpendicular to the first direction. and the intake port is located on the one side in the second direction relative to the exhaust port.
 上記した電池パックでは、複数のパウチ型電電池セルを保持する内部ハウジングをハウジング内に収容した、二重ハウジング構造が採用されている。このような構成によると、複数のパウチ型電池セルを安定して保持することができる。また、外部からハウジング内に侵入した異物や水分に対して、複数のパウチ型電池セルが内部ハウジングによって保護される。 The battery pack described above employs a double housing structure in which an inner housing that holds a plurality of pouch-shaped battery cells is accommodated within the housing. According to such a configuration, it is possible to stably hold a plurality of pouch-type battery cells. In addition, the inner housing protects the plurality of pouch-type battery cells against foreign matter and moisture that enter the housing from the outside.
 加えて、内部ハウジングには、内部吸気口と内部排気口とがそれぞれ形成されており、内部ハウジングが換気されるように構成されている。これにより、複数のパウチ型電池セルで生じた熱が、内部ハウジングに籠ることが抑制される。ここで、ハウジングの吸気口は、その排気口よりも第2方向に位置しているので、ハウジングの内部では、概して、第2方向の反対方向に向けて冷却風が流れる。この冷却風の流れに合わせて、内部ハウジングにおいても、内部吸気口が内部排気口よりも第2方向に配置されており、それによって内部ハウジングの換気が促進される。 In addition, the internal housing is formed with an internal air intake port and an internal exhaust port, respectively, and is configured to ventilate the internal housing. As a result, the heat generated by the plurality of pouch-type battery cells is suppressed from remaining in the inner housing. Here, since the intake port of the housing is positioned in the second direction relative to the exhaust port thereof, the cooling air generally flows in the direction opposite to the second direction inside the housing. In accordance with this flow of cooling air, the internal air intake port is arranged in the second direction relative to the internal exhaust port also in the internal housing, thereby promoting ventilation of the internal housing.
 即ち、内部ハウジングの内部では、概して、冷却風が第2方向の反対方向に向けて流れる。この冷却風が流れる第2方向の反対方向は、複数のパウチ型電池セルが積層された第1方向に対して、垂直な方向である。従って、内部ハウジングの内部では、冷却風が個々のパウチ型電池セルに沿って流れる。これにより、積層配置された複数のパウチ型電池セルを、比較的に均等に冷却することができる。 That is, inside the inner housing, the cooling air generally flows in the direction opposite to the second direction. The direction opposite to the second direction in which the cooling air flows is perpendicular to the first direction in which the plurality of pouch-type battery cells are stacked. Therefore, inside the inner housing, the cooling air flows along the individual pouch-shaped battery cells. As a result, the plurality of pouch-shaped battery cells arranged in layers can be cooled relatively evenly.
電池パック10の外観を示す斜視図。2 is a perspective view showing the appearance of the battery pack 10. FIG.
電池パック10を分解して示す斜視図。2 is an exploded perspective view of the battery pack 10. FIG.
セルユニット30を分解して示す斜視図。3 is a perspective view showing the cell unit 30 in an exploded manner; FIG.
セルユニット30の正面図。4 is a front view of the cell unit 30; FIG.
図4中におけるV-V線断面図。FIG. 5 is a cross-sectional view taken along line VV in FIG. 4;
図5と同じ位置の断面図で、リード板80xの一変形例を示す。A cross-sectional view at the same position as in FIG. 5 shows a modified example of the lead plate 80x.
フレーム50及びサブ基板70を示す斜視図。4 is a perspective view showing a frame 50 and a sub-board 70; FIG.
図7におけるVIII部の拡大図。FIG. 8 is an enlarged view of the VIII section in FIG. 7;
セルホルダ40を示す斜視図。4 is a perspective view showing a cell holder 40; FIG.
電池パック10における冷却風の流れを示す。3 shows the flow of cooling air in the battery pack 10. FIG.
電池パック10における逆向きの冷却風の流れを示す。4 shows the flow of cooling air in the opposite direction in the battery pack 10. FIG.
内部吸気口34の一変形例を示す。A variation of the internal air intake 34 is shown.
フローガイド壁38の一変形例を示す。A variant of the flow guide wall 38 is shown.
電池パック10の製造方法の一工程を示す図。4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
電池パック10の製造方法の一工程を示す図。4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
電池パック10の製造方法の一工程を示す図。4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
電池パック10の製造方法の一工程を示す図。4A and 4B are diagrams showing a step of a method for manufacturing the battery pack 10; FIG.
一変形例のサブ基板170を示す斜視図。The perspective view which shows the sub-board|substrate 170 of a modification.
 本技術の第1類の実施形態において、前記内部排気口は、前記排気口に実質的に気密に接続されていてもよい。あるいは、前記内部排気口は、前記排気口内に配置されていてもよい。このような構成によると、ハウジングの内部に導入された冷却風の大部分を、内部ハウジングの内部にも導入することができる。 In the first type of embodiment of the present technology, the internal exhaust port may be substantially airtightly connected to the exhaust port. Alternatively, the internal exhaust port may be located within the exhaust port. According to such a configuration, most of the cooling air introduced inside the housing can also be introduced inside the inner housing.
 ここで、内部排気口が排気口に実質的に気密に接続されているとは、内部排気口を通過する冷却風の流量が、排気口を通過する冷却風の流量と実質的に等しいことを意味し、具体的には、前者が後者の70パーセントを超えることを意味する。また、内部排気口が排気口内に配置されているとは、内部排気口が排気口において外部に露出することを広く意味し、内部排気口が排気口から外部に突出していることも含む。 Here, the internal exhaust port is substantially airtightly connected to the exhaust port means that the flow rate of cooling air passing through the internal exhaust port is substantially equal to the flow rate of cooling air passing through the exhaust port. Specifically, it means that the former exceeds 70 percent of the latter. In addition, the phrase "the internal exhaust port is arranged within the exhaust port" broadly means that the internal exhaust port is exposed to the outside at the exhaust port, and includes the case where the internal exhaust port protrudes from the exhaust port to the outside.
 上位した第1類の実施形態において、前記内部排気口及び前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置してもよい。このような構成によると、内部ハウジングの内部では、内部排気口に向けて流れる冷却風が、複数のパウチ型電池セルを完全に通り過ぎた後に、内部ハウジングから排気される。これにより、複数のパウチ型電池セルを効果的に冷却することができる。 In the first class of embodiments, the internal exhaust port and the exhaust port may be located in a direction opposite to the second direction with respect to the plurality of pouch-type battery cells. According to such a configuration, the cooling air flowing toward the internal exhaust port inside the internal housing is exhausted from the internal housing after completely passing through the plurality of pouch-type battery cells. Thereby, a plurality of pouch-type battery cells can be effectively cooled.
 上記した第1類の実施形態において、前記吸気口は、前記内部吸気口よりも、前記第2方向に位置していてもよい。このような構成によると、吸気口を通じてハウジングの内部に導入された冷却風のより多くを、内部吸気口を通じて内部ハウジングの内部へ導入することができる。 In the first type of embodiment described above, the intake port may be located in the second direction with respect to the internal intake port. With such a configuration, more of the cooling air that has been introduced into the housing through the air intake can be introduced into the internal housing through the internal air intake.
 上記した第1類の実施形態において、前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置していてもよい。このような構成によると、吸気口を通じてハウジングの内部に導入された冷却風によって、ハウジングの内部を効果的に換気することができる。 In the first type of embodiment described above, the air inlet may be located in the second direction with respect to the plurality of pouch-shaped battery cells. According to such a configuration, the inside of the housing can be effectively ventilated by the cooling air introduced into the housing through the intake port.
 上記した第1類の実施形態において、前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有してもよい。この場合、前記内部吸気口は、前記内部側壁に設けられていてもよい。このような構成によると、内部ハウジングの内部側壁には、積層配置された複数のパウチ型電池セルの各々が対向する。そのような内部側壁に内部吸気口を設けることで、内部吸気口を通じて内部ハウジングの内部へ導入された冷却風が、複数のパウチ型電池セルのより多くに接することができる。 In the first type of embodiment described above, the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction. good too. In this case, the internal intake port may be provided in the internal side wall. According to such a configuration, each of the plurality of pouch-shaped battery cells arranged in layers faces the inner side wall of the inner housing. By providing the internal air intake in such an internal side wall, the cooling air introduced into the interior of the internal housing through the internal air intake can contact more of the plurality of pouch-shaped battery cells.
 上記の実施形態において、前記内部吸気口は、前記内部側壁に設けられた複数の貫通孔を有してもよい。この場合、前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔であってもよい。このような構成によると、内部吸気口を通じて内部ハウジングの内部へ導入される冷却風を、複数のパウチ型電池セルの各々に対して、比較的に均等に分散させることができる。 In the above embodiment, the internal air inlet may have a plurality of through holes provided in the internal side wall. In this case, the plurality of through holes may be arranged along the first direction, and each through hole may be an elongated hole extending along the second direction. According to such a configuration, the cooling air introduced into the internal housing through the internal air intake can be distributed relatively evenly to each of the plurality of pouch-type battery cells.
 上記の実施形態において、前記内部ハウジングの内部側壁と、前記内部側壁に対向する前記ハウジングの側壁との少なくとも一方には、それらの他方に向けて突出するフローガイド壁が設けられていてもよい。この場合、前記内部吸気口は、前記フローガイド壁よりも、前記第2方向に位置していてもよい。このような構成によると、吸気口を通じてハウジングの内部に導入された冷却風を、内部吸気口を通じて内部ハウジングの内部へスムーズに案内することができる。 In the above embodiment, at least one of the inner side wall of the inner housing and the side wall of the housing facing the inner side wall may be provided with a flow guide wall projecting toward the other side. In this case, the internal intake port may be located in the second direction with respect to the flow guide wall. With such a configuration, the cooling air introduced into the housing through the air intake can be smoothly guided into the interior of the internal housing through the internal air intake.
 上記した第1類の実施形態において、前記内部ハウジングは、前記複数のパウチ型電池セルを保持するセルホルダと、セルホルダに取り付けられた少なくとも一つの基板とを備えてもよい。この場合、前記少なくとも一つの基板は、前記複数のパウチ型電池セルと電気的に接続された回路を有してもよい。内部ハウジングの少なくとも一部を基板によって構成することで、当該基板を配置するためのスペースの削減や、内部ハウジングの軽量化を図ることができる。 In the first type of embodiment described above, the inner housing may include a cell holder that holds the plurality of pouch-type battery cells, and at least one substrate attached to the cell holder. In this case, the at least one substrate may have a circuit electrically connected to the plurality of pouch-type battery cells. By configuring at least part of the internal housing with the substrate, it is possible to reduce the space for arranging the substrate and to reduce the weight of the internal housing.
 上記の実施形態において、前記少なくとも一つの基板は、メイン基板を含んでもよい。この場合、前記メイン基板は、前記複数のパウチ型電池セルに対して前記第1方向に位置してもよい。加えて、前記メイン基板は、外部の機器と電気的に接続するための電力ポートを有してもよい。 In the above embodiments, the at least one substrate may include a main substrate. In this case, the main substrate may be positioned in the first direction with respect to the plurality of pouch-type battery cells. Additionally, the main board may have a power port for electrical connection with an external device.
 前記メイン基板に加えて、又は代えて、前記少なくとも一つの基板は、サブ基板を含んでもよい。この場合、前記サブ基板は、前記複数のパウチ型電池セルに対して前記第2方向に位置するとともに、前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブに接続されていてもよい。 In addition to or instead of the main board, the at least one board may include a sub-board. In this case, the sub-board may be positioned in the second direction with respect to the plurality of pouch-shaped battery cells, and may be connected to the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells.
 上記の実施形態において、前記吸気口は、前記サブ基板よりも、前記第2方向に位置していてもよい。このような構成によると、吸気口を通じてハウジングの内部へ導入される冷却風によって、サブ基板の効果的な冷却を図ることができる。 In the above embodiment, the intake port may be located in the second direction with respect to the sub-substrate. According to such a configuration, the sub-board can be effectively cooled by the cooling air introduced into the housing through the air inlet.
 本技術の第2類の実施形態において、前記内部吸気口は、前記吸気口に実質的に気密に接続されていてもよい。あるいは、前記内部吸気口は、前記吸気口内に配置されていてもよい。このような構成によると、ハウジングの内部に導入された冷却風の大部分を、内部ハウジングの内部にも導入することができる。 In the second type of embodiment of the present technology, the internal air inlet may be substantially airtightly connected to the air inlet. Alternatively, the internal air intake may be located within the air intake. According to such a configuration, most of the cooling air introduced inside the housing can also be introduced inside the inner housing.
 上位した第2類の実施形態において、前記内部吸気口及び前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置してもよい。このような構成によると、内部ハウジングの内部では、内部吸気口から導入された冷却風が、複数のパウチ型電池セルとより長く接触することで、複数のパウチ型電池セルを効果的に冷却することができる。 In the second class of embodiments, the internal air inlet and the air inlet may be located in the second direction with respect to the plurality of pouch-shaped battery cells. According to such a configuration, the cooling air introduced from the internal air inlet is kept in contact with the plurality of pouch-shaped battery cells inside the inner housing for a longer period of time, thereby effectively cooling the plurality of pouch-shaped battery cells. be able to.
 上位した第2類の実施形態において、前記排気口は、前記内部排気口よりも、前記第2方向に位置していてもよい。このような構成によると、内部ハウジングの内部を流れる冷却風を、内部排気口を通じて内部ハウジングの外部へ、そして、排気口を通じてハウジングの外部へと、スムーズに流すことができる。 In the second class of embodiments, the exhaust port may be positioned in the second direction relative to the internal exhaust port. With such a configuration, the cooling air flowing inside the internal housing can smoothly flow to the outside of the internal housing through the internal exhaust port and to the outside of the housing through the exhaust port.
 上記した第2類の実施形態において、前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置していてもよい。即ち、冷却風が流れる方向に関して、前記排気口は、前記複数のパウチ型電池セルよりも下流側に位置してもよい。このような構成によると、複数のパウチ型電池セルによって加熱された冷却風を、排気口を通じてハウジングの外部へ効率的に排出することができる。 In the second type of embodiment described above, the exhaust port may be located in a direction opposite to the second direction from the plurality of pouch-type battery cells. That is, the air outlet may be located downstream of the plurality of pouch-type battery cells with respect to the direction in which the cooling air flows. With such a configuration, the cooling air heated by the plurality of pouch-shaped battery cells can be efficiently discharged to the outside of the housing through the exhaust port.
 上記した第2類の実施形態において、前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有してもよい。この場合、前記内部排気口は、前記内部側壁に設けられていてもよい。このような構成によると、内部ハウジングの内部側壁には、積層配置された複数のパウチ型電池セルの各々が対向する。そのような内部側壁に内部排気口を設けることで、内部ハウジングの内部を内部排気口に向けて流れる冷却風が、複数のパウチ型電池セルのより多くに接することができる。 In the second type of embodiment described above, the inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction. good too. In this case, the internal exhaust port may be provided in the internal side wall. According to such a configuration, each of the plurality of pouch-shaped battery cells arranged in layers faces the inner side wall of the inner housing. By providing the internal exhaust port in such an internal side wall, the cooling air flowing inside the internal housing toward the internal exhaust port can come into contact with more of the plurality of pouch-type battery cells.
上記の実施形態において、前記内部排気口は、前記内部側壁に設けられた複数の貫通孔を有してもよい。この場合、前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔であってもよい。このような構成によると、内部ハウジングの内部を内部排気口に向けて流れる冷却風を、複数のパウチ型電池セルの各々に対して、比較的に均等に分散させることができる。 In the above embodiment, the internal exhaust port may have a plurality of through holes provided in the internal side wall. In this case, the plurality of through holes may be arranged along the first direction, and each through hole may be an elongated hole extending along the second direction. According to such a configuration, the cooling air flowing inside the internal housing toward the internal exhaust port can be distributed relatively evenly to each of the plurality of pouch-type battery cells.
 上記の実施形態において、前記吸気口と前記排気口との少なくとも一方は、外部の機器に設けられた送風機に接続されてもよい。即ち、電池パックは、外部の機器によって強制換気されてもよい。但し、他の実施形態として、電池パックは、吸気口と排気口との少なくとも一方に、自ら送風機を有してもよい。あるいは、電池パックは、そのような送風機を用いることなく、自然換気されてもよい。 In the above embodiment, at least one of the air inlet and the air outlet may be connected to a blower provided in an external device. That is, the battery pack may be forcibly ventilated by an external device. However, as another embodiment, the battery pack itself may have a blower in at least one of the air inlet and the air outlet. Alternatively, the battery pack may be naturally ventilated without using such a blower.
 以下では、本発明の代表的かつ非限定的な具体例について、図面を参照して詳細に説明する。この詳細な説明は、本発明の好ましい例を実施するための詳細を当業者に示すことを単純に意図しており、本発明の範囲を限定することを意図したものではない。また、以下に開示される追加的な特徴ならびに発明は、さらに改善された電池パックを提供するために、他の特徴や発明とは別に、又は共に用いることができる。 Below, representative and non-limiting specific examples of the present invention will be described in detail with reference to the drawings. This detailed description is merely intended to provide those skilled in the art with details for implementing a preferred embodiment of the invention, and is not intended to limit the scope of the invention. Moreover, the additional features and inventions disclosed below can be used separately or in conjunction with other features and inventions to provide still improved battery packs.
 また、以下の詳細な説明で開示される特徴や工程の組み合わせは、最も広い意味において本発明を実施する際に必須のものではなく、特に本発明の代表的な具体例を説明するためにのみ記載されるものである。さらに、上記及び下記の代表的な具体例の様々な特徴、ならびに、独立及び従属クレームに記載されるものの様々な特徴は、本発明の追加的かつ有用な実施形態を提供するにあたって、ここに記載される具体例のとおりに、あるいは列挙された順番のとおりに組合せなければならないものではない。 Moreover, any combination of features and steps disclosed in the following detailed description are not required to practice the invention in its broadest sense, but are specifically intended to illustrate representative embodiments of the invention only. is described. Moreover, various features of the exemplary embodiments described above and below, as well as those set forth in the independent and dependent claims, are described herein in providing additional and useful embodiments of the invention. They do not have to be combined in the exact order given or in the order listed.
 本明細書及び/又は請求の範囲に記載された全ての特徴は、実施例及び/又はクレームに記載された特徴の構成とは別に、出願当初の開示ならびにクレームされた特定事項に対する限定として、個別に、かつ互いに独立して開示されることを意図するものである。さらに、全ての数値範囲及びグループ又は集団に関する記載は、出願当初の開示ならびにクレームされた特定事項に対する限定として、それらの中間の構成を開示する意図を持ってなされている。 All features set forth in the specification and/or claims, apart from the configuration of the features set forth in the examples and/or claims, are expressly incorporated as limitations on the specific matter claimed in the original disclosure and claimed. are intended to be disclosed together and independently of each other. Moreover, all numerical ranges and groupings or populations are intended to disclose configurations intermediate therebetween as limitations on the original disclosure as well as the specific subject matter claimed.
 図面を参照して、実施例の電池パック10について説明する。本実施例の電池パック10は、電動工具のための電池パックであって、特に、手持ち式の電動工具において好適に採用することができる。ここでいう電動工具とは、典型的には、モータ又はその他のアクチュエータを有する電動工具を意味する。但し、本実施例の電池パック10は、電動工具に加えて、他の電動機器に利用されてもよい。 A battery pack 10 of an embodiment will be described with reference to the drawings. The battery pack 10 of this embodiment is a battery pack for an electric power tool, and can be suitably employed particularly in a hand-held electric power tool. A power tool as used herein typically means a power tool having a motor or other actuator. However, the battery pack 10 of the present embodiment may be used in other electric equipment in addition to electric power tools.
 ここで、図面における方向FRは、前後方向における前方を示し、方向RRは、前後方向における後方であって、前方とは反対方向を示す。図面における方向LHは、左右方向における左方を示し、方向RHは、左右方向における右方であって、左方とは反対方向を示す。そして、図面における方向UPは、上下方向における上方を示し、方向DWは、上下方向における下方であって、上方とは反対方向を示す。なお、ここでいう前後方向、左右方向、上下方向は、説明の便宜を図る上で定めるものであり、電池パック10の使用時や製造時における姿勢を限定するものではない。 Here, the direction FR in the drawing indicates the front in the front-rear direction, and the direction RR indicates the rear in the front-rear direction, which is opposite to the front. The direction LH in the drawing indicates the left in the left-right direction, and the direction RH indicates the right in the left-right direction, which is opposite to the left. The direction UP in the drawing indicates the upward direction, and the direction DW indicates the downward direction in the vertical direction, which is opposite to the upward direction. Note that the front-rear direction, the left-right direction, and the up-down direction referred to here are defined for convenience of explanation, and do not limit the orientation of the battery pack 10 during use or manufacture.
 図1-図3に示すように、電池パック10は、ハウジング12と、ハウジング12の内部に収容されたセルユニット30と、ハウジング12とセルユニット30との間に配置された緩衝部材28を備える。緩衝部材28は、ゴム材料で構成されている。ハウジング12は、上パーツ12xと下パーツ12yとを有する。ハウジング12は、概して直方体の形状を有しており、前壁12a、後壁12b、左側壁12c、右側壁12d、上壁12e及び下壁12fを有する。ハウジング12の上壁12eには、工具インターフェース20が設けられている。工具インターフェース20は、電動工具及び充電器に対して、物理的及び電気的に着脱可能に構成されている。 As shown in FIGS. 1 to 3, the battery pack 10 includes a housing 12, cell units 30 housed inside the housing 12, and a buffer member 28 arranged between the housing 12 and the cell units 30. . The cushioning member 28 is made of a rubber material. The housing 12 has an upper part 12x and a lower part 12y. The housing 12 has a generally cuboid shape and has a front wall 12a, a rear wall 12b, a left wall 12c, a right wall 12d, a top wall 12e and a bottom wall 12f. A tool interface 20 is provided on the top wall 12e of the housing 12. As shown in FIG. The tool interface 20 is physically and electrically detachable from the power tool and charger.
 一例ではあるが、本実施例における工具インターフェース20は、一対の係合レール22と、電気コネクタ24とを有する。一対の係合レール22は、電動工具又は充電器に対して物理的に係合することで、電池パック10を電動工具又は充電器に固定する。電気コネクタ24は、工具インターフェース20が電動工具又は充電器に取り付けられたときに、電動工具又は充電器と電気的に接続する。これにより、電池パック10が電動工具又は充電器に電気的に接続される。なお、工具インターフェース20の位置や構造については、特に限定されない。 As an example, the tool interface 20 in this embodiment has a pair of engagement rails 22 and an electrical connector 24 . A pair of engagement rails 22 physically engage the power tool or charger to secure the battery pack 10 to the power tool or charger. Electrical connector 24 electrically connects with a power tool or charger when tool interface 20 is attached to the power tool or charger. This electrically connects the battery pack 10 to the power tool or charger. The position and structure of the tool interface 20 are not particularly limited.
 ハウジング12は、吸気口14と排気口16とを有する。吸気口14は、ハウジング12の前方部分に位置しており、排気口16は、ハウジング12の後方部分に位置している。即ち、吸気口14は、排気口16よりも前方に位置している。これにより、ハウジング12の内部では、冷却風が前後方向の後方に向けて流れる。一例ではあるが、本実施例における吸気口14は、ハウジング12の前壁12a、左側壁12c及び右側壁12dに設けられており、排気口16は、ハウジング12の上壁12eに設けられている。詳しくは後述するが、電池パック10が電動工具又は充電器といった外部の機器200に取り付けられたときに、排気口16は、外部の機器200の送風機202に接続される(図10参照)。これにより、電池パック10の内部は、外部の機器200の送風機202によって強制換気される。 The housing 12 has an air inlet 14 and an air outlet 16 . An air intake 14 is located at the front portion of the housing 12 and an air outlet 16 is located at the rear portion of the housing 12 . In other words, the intake port 14 is positioned forward of the exhaust port 16 . As a result, the cooling air flows rearward in the front-rear direction inside the housing 12 . As an example, the air inlet 14 in this embodiment is provided on the front wall 12a, the left side wall 12c and the right side wall 12d of the housing 12, and the air outlet 16 is provided on the upper wall 12e of the housing 12. . Although details will be described later, when the battery pack 10 is attached to an external device 200 such as a power tool or a charger, the exhaust port 16 is connected to the blower 202 of the external device 200 (see FIG. 10). Thereby, the inside of the battery pack 10 is forcibly ventilated by the blower 202 of the external device 200 .
 セルユニット30は、複数のパウチ型電池セル100と、複数のパウチ型電池セル100を収容する内部ハウジング32とを備える。パウチ型電池セル100は、ラミネートフィルムによって構成された外装の内部に、正負の集電シートや電解液を収容する電池セルである。各々のパウチ型電池セル100は、概して扁平な形状を有しており、複数のパウチ型電池セル100は、上方(第1方向)に沿って積層配置されている。各々のパウチ型電池セル100は、正極タブ102と負極タブ104を有する。正極タブ102と負極タブ104は、パウチ型電池セル100の電極であって、例えば金属といった導電体のシートで構成されている。各々のパウチ型電池セル100において、正極タブ102及び負極タブ104は、前方(第2方向)に向けて突出している。特に限定されないが、本実施例におけるパウチ型電池セル100は、再充電可能な二次電池セルであって、特に、リチウムイオン電池セルである。以下では、パウチ型電池セル100を、単に電池セル100と称する。 The cell unit 30 includes a plurality of pouch-shaped battery cells 100 and an inner housing 32 that accommodates the plurality of pouch-shaped battery cells 100 . The pouch-type battery cell 100 is a battery cell that accommodates positive and negative current collecting sheets and an electrolytic solution inside an exterior made of a laminate film. Each pouch-shaped battery cell 100 has a generally flat shape, and the plurality of pouch-shaped battery cells 100 are stacked upward (first direction). Each pouch-style battery cell 100 has a positive tab 102 and a negative tab 104 . The positive electrode tab 102 and the negative electrode tab 104 are electrodes of the pouch-type battery cell 100, and are made of a conductive sheet such as metal. In each pouch-shaped battery cell 100, the positive electrode tab 102 and the negative electrode tab 104 protrude forward (second direction). Although not particularly limited, the pouch-type battery cell 100 in this embodiment is a rechargeable secondary battery cell, particularly a lithium-ion battery cell. Below, the pouch-type battery cell 100 is simply referred to as the battery cell 100 .
 セルユニット30は、セルホルダ40と、フレーム50と、メイン基板60と、サブ基板70と、接続部材80とを備える。セルホルダ40、フレーム50、メイン基板60及びサブ基板70は、互いに組付けられることによって、複数のパウチ型電池セル100を収容する内部ハウジング32を構成する。内部ハウジング32は、内部吸気口34と内部排気口36とを有する。内部吸気口34は、内部排気口36よりも前方に位置している。これにより、内部ハウジング32の内部でも、冷却風が前後方向の後方に向けて流れる。一例ではあるが、本実施例における内部吸気口34及び内部排気口36は、セルホルダ40に設けられている。詳しくは、内部吸気口34は、複数のパウチ型電池セル100に左右方向から対向する位置に設けられており、内部排気口36は、複数のパウチ型電池セル100よりも後方に位置している。 The cell unit 30 includes a cell holder 40, a frame 50, a main board 60, a sub-board 70, and connection members 80. The cell holder 40 , the frame 50 , the main board 60 and the sub-board 70 are assembled together to form the inner housing 32 that accommodates the plurality of pouch-type battery cells 100 . Internal housing 32 has an internal inlet 34 and an internal outlet 36 . The internal intake port 34 is positioned forward of the internal exhaust port 36 . As a result, the cooling air flows rearward in the front-rear direction also inside the internal housing 32 . As an example, the internal intake port 34 and the internal exhaust port 36 in this embodiment are provided in the cell holder 40 . Specifically, the internal intake port 34 is provided at a position facing the plurality of pouch-shaped battery cells 100 in the left-right direction, and the internal exhaust port 36 is located behind the plurality of pouch-shaped battery cells 100. .
 メイン基板60は、複数の電池セル100に対して、上方(第1方向)に配置されている。メイン基板60は、電力ポート26を有する。電力ポート26は、工具インターフェース20の内部に位置しており、電動工具又は充電器といった外部の機器200と電気的に接続する。一例ではあるが、本実施例における電力ポート26は、導電体で構成された接触式の外部接続端子を有する。但し、電力ポート26は、例えば電磁誘導コイルを有する、ワイヤレス電力ポートであってもよい。メイン基板60は、複数のねじ61を用いて、セルホルダ40に固定されている。 The main board 60 is arranged above (in the first direction) the plurality of battery cells 100 . Main board 60 has power port 26 . The power port 26 is located inside the tool interface 20 and electrically connects with an external device 200, such as a power tool or charger. As an example, the power port 26 in this embodiment has a contact-type external connection terminal made of a conductor. However, the power port 26 may also be a wireless power port, for example with an electromagnetic induction coil. The main substrate 60 is fixed to the cell holder 40 using multiple screws 61 .
 サブ基板70は、複数の電池セル100に対して、前方(第2方向)に配置されている。サブ基板70には、複数の電池セル100の正極タブ102及び負極タブ104が接続されている。これにより、複数の電池セル100は、サブ基板70によって、互いに電気的に接続されている。詳しくは後述するが、本実施例におけるサブ基板70は、複数の電池セル100を直列に接続するように構成されている。但し、他の実施形態として、サブ基板70は、複数の電池セル100の一部または全部を、互いに並列に接続するように構成されてもよい。サブ基板70は、複数のねじ71を用いて、フレーム50に固定されており、フレーム50を介して、セルホルダ40に着脱可能に取り付けられている。一例ではあるが、フレーム50は、複数のねじ51によってセルホルダ40に固定されている。 The sub-board 70 is arranged forward (second direction) with respect to the plurality of battery cells 100 . Positive electrode tabs 102 and negative electrode tabs 104 of a plurality of battery cells 100 are connected to the sub-board 70 . Thereby, the plurality of battery cells 100 are electrically connected to each other by the sub-board 70 . Although details will be described later, the sub-board 70 in this embodiment is configured to connect a plurality of battery cells 100 in series. However, as another embodiment, the sub-board 70 may be configured to connect some or all of the plurality of battery cells 100 in parallel. The sub-board 70 is fixed to the frame 50 using a plurality of screws 71 and is detachably attached to the cell holder 40 via the frame 50 . As an example, the frame 50 is fixed to the cell holder 40 with a plurality of screws 51 .
 図4、図5に示すように、接続部材80は、サブ基板70とメイン基板60との間を延びており、サブ基板70とメイン基板60との間を電気的に接続する。これにより、複数の電池セル100は、サブ基板70及びメイン基板60を介して、電力ポート26と電気的に接続されている。一例ではあるが、接続部材80は、一対のリード板80x、80yを有する。一対のリード板80x、80yは、正極リード板80xと負極リード板80yとを含む。各々のリード板80x、80yは、例えば金属といった導電体で構成されている。メイン基板60は、サブ基板70の上方まで延びており、サブ基板70から上方(第1方向)に伸ばした直線と交差する。そのことから、各々のリード板80x、80yは、サブ基板70とメイン基板60との間を、上方(第1方向)と平行に延びている。このような構成によると、メイン基板60とサブ基板70との間を、最も短い経路で接続することができる。 As shown in FIGS. 4 and 5 , the connection member 80 extends between the sub-board 70 and the main board 60 and electrically connects the sub-board 70 and the main board 60 . Thereby, the plurality of battery cells 100 are electrically connected to the power port 26 via the sub-board 70 and the main board 60 . As an example, the connection member 80 has a pair of lead plates 80x and 80y. The pair of lead plates 80x and 80y includes a positive lead plate 80x and a negative lead plate 80y. Each lead plate 80x, 80y is made of a conductor such as metal. The main board 60 extends above the sub-board 70 and intersects a straight line extending upward (first direction) from the sub-board 70 . Therefore, each of the lead plates 80x and 80y extends parallel to the upper direction (first direction) between the sub-board 70 and the main board 60. As shown in FIG. With such a configuration, the main board 60 and the sub-board 70 can be connected by the shortest path.
 但し、図6に示すように、他の実施形態として、メイン基板60は、サブ基板70の上方まで延びておらず、サブ基板70から第1方向(上方)に伸ばした直線と交差しなくてもよい。この場合、リード板80x、80yは、サブ基板70とメイン基板60との間を、上方(第1方向)と角度を成して延びていてもよい。このような構成によっても、メイン基板60とサブ基板70との間を、比較的に短い経路で接続することができる。ここで、リード板80x、80yが上方(第1方向)と成す角度は、特に限定されない。リード板80x、80yは、サブ基板70とメイン基板60との間を、直線的に延びていてもよいし、湾曲しながら延びていてもよい。 However, as shown in FIG. 6, in another embodiment, the main board 60 does not extend above the sub-board 70 and does not intersect the straight line extending in the first direction (upward) from the sub-board 70. good too. In this case, the lead plates 80x and 80y may extend between the sub-board 70 and the main board 60 at an angle to the upper direction (first direction). With such a configuration as well, the main board 60 and the sub-board 70 can be connected via a relatively short path. Here, the angle formed by the lead plates 80x and 80y with the upper direction (first direction) is not particularly limited. The lead plates 80x and 80y may extend linearly between the sub substrate 70 and the main substrate 60, or may extend while curving.
 図4-図6に示すように、サブ基板70は、複数のタブ接続孔78を有する。複数のタブ接続孔78のそれぞれには、複数の電池セル100のうちの対応する一つの正極タブ102又は負極タブ104が挿入されている。ここで、サブ基板70は、複数の電池セル100に対向する後面70aと、後面70aの反対側に位置する前面70bとを有する。そして、複数の電池セル100の正極タブ102及び負極タブ104の各々は、サブ基板70の前面70bにおいて、サブ基板70に接合されている。詳しくは、正極タブ102及び負極タブ104の各々は、サブ基板70の前面70bにはんだ付けによって接合されている。 As shown in FIGS. 4-6, the sub-board 70 has a plurality of tab connection holes 78. FIG. One corresponding positive electrode tab 102 or negative electrode tab 104 of the plurality of battery cells 100 is inserted into each of the plurality of tab connection holes 78 . Here, the sub-board 70 has a rear surface 70a facing the plurality of battery cells 100 and a front surface 70b located on the opposite side of the rear surface 70a. Each of the positive electrode tabs 102 and the negative electrode tabs 104 of the plurality of battery cells 100 is bonded to the sub-substrate 70 on the front surface 70b of the sub-substrate 70 . Specifically, each of the positive electrode tab 102 and the negative electrode tab 104 is joined to the front surface 70b of the sub-board 70 by soldering.
 特に限定されないが、複数のパウチ型電池セル100は、一つずつ表裏を反転させて積層されている。これにより、隣接する各二つの電池セル100では、一方の電池セル100の正極タブ102と、他方の電池セル100の負極タブ104とが、上下方向において(即ち、第1方向に沿って)隣接している。このような構成によると、複数の電池セル100を直列に接続する回路を、サブ基板70において簡素に形成することができる。言い換えると、複数の電池セル100の配列や個々の姿勢は、サブ基板70に形成すべき回路に応じて、適宜設計することができる。 Although not particularly limited, the plurality of pouch-shaped battery cells 100 are stacked one by one while being turned upside down. As a result, in each two adjacent battery cells 100, the positive electrode tab 102 of one battery cell 100 and the negative electrode tab 104 of the other battery cell 100 are adjacent in the vertical direction (that is, along the first direction). is doing. With such a configuration, a circuit that connects the plurality of battery cells 100 in series can be simply formed on the sub-board 70 . In other words, the arrangement and individual posture of the plurality of battery cells 100 can be appropriately designed according to the circuit to be formed on the sub-board 70 .
 本実施例におけるサブ基板70は、上方に沿って断続的に延びる第1導体ライン72と、第1導体ライン72と並行して断続的に延びる第2導体ライン74と、第1導体ライン72と第2導体ライン74との間を上方に沿って延びる第3導体ライン76とを有する。第1導体ライン72と第2導体ライン74の各々には、前述した複数のタブ接続孔78が配列されており、各々の電池セル100の正極タブ102又は負極タブ104が接合されている。第1導体ライン72の上端は、正極リード板80xに接続されており、第2導体ライン74の下端は、第3導体ライン76を介して負極リード板80yに接続されている。サブ基板70の前面70bでは、複数の電池セル100の正極タブ102及び負極タブ104が、接着剤92によって覆われている。接着剤92は、正極タブ102及び負極タブ104に加えて、第1導体ライン72、第2導体ライン74及び第3導体ライン76も併せて覆っている。 The sub-board 70 in this embodiment includes first conductor lines 72 intermittently extending upward, second conductor lines 74 intermittently extending in parallel with the first conductor lines 72 , and first conductor lines 72 . and a third conductor line 76 extending upwardly between the second conductor lines 74 . A plurality of tab connection holes 78 are arranged in each of the first conductor lines 72 and the second conductor lines 74, and the positive electrode tabs 102 or the negative electrode tabs 104 of the respective battery cells 100 are joined. The upper end of the first conductor line 72 is connected to the positive lead plate 80x, and the lower end of the second conductor line 74 is connected through the third conductor line 76 to the negative lead plate 80y. On the front surface 70 b of the sub-board 70 , the positive electrode tabs 102 and negative electrode tabs 104 of the plurality of battery cells 100 are covered with an adhesive 92 . The adhesive 92 also covers the first conductor line 72 , the second conductor line 74 and the third conductor line 76 in addition to the positive tab 102 and the negative tab 104 .
 上記の構成により、複数の電池セル100は、正極リード板80xと負極リード板80yとの間で、電気的に直列に接続されている。なお、正極リード板80xには、メイン基板60の最寄りに位置する最上段の電池セル100の正極タブ102が、第1導体ライン72を介して接続されている。一方、負極リード板80yには、メイン基板60から最も離れて位置する電池セル100の負極タブ104が、第3導体ライン76を介して接続されている。 With the above configuration, the plurality of battery cells 100 are electrically connected in series between the positive electrode lead plate 80x and the negative electrode lead plate 80y. The positive electrode tab 102 of the uppermost battery cell 100 located closest to the main substrate 60 is connected to the positive electrode lead plate 80 x via the first conductor line 72 . On the other hand, the negative electrode tab 104 of the battery cell 100 located farthest from the main substrate 60 is connected to the negative electrode lead plate 80 y via the third conductor line 76 .
 図5-図8を参照して、フレーム50の構造について説明する。フレーム50は、例えば樹脂といった、高分子材料で構成されている。但し、フレーム50を構成する材料は、特に限定されない。前述したように、フレーム50には、サブ基板70が取り付けられている。フレーム50は、サブ基板70に沿って、複数の電池セル100の周囲を一巡する形状を有する。フレーム50に取り囲まれた範囲には、封止材90が充填されている。封止材90には、複数の電池セル100からサブ基板70へ延びる正極タブ102及び負極タブ104が封入されている。これにより、正極タブ102及び負極タブ104が、それらが接続されたサブ基板70が、外部から侵入する異物や水分から保護されて、電池パック10の内部で短絡が生じることを抑制することができる。ここで、封止材90は、ポッティング材又は光硬化性材料で構成されてもよい。光硬化性材料としては、例えば紫外線硬化樹脂を一例として挙げることができる。 The structure of the frame 50 will be described with reference to FIGS. 5-8. The frame 50 is made of a polymer material such as resin. However, the material forming the frame 50 is not particularly limited. As described above, the sub-board 70 is attached to the frame 50 . The frame 50 has a shape that goes around the plurality of battery cells 100 along the sub-board 70 . The area surrounded by the frame 50 is filled with a sealing material 90 . A positive electrode tab 102 and a negative electrode tab 104 extending from the plurality of battery cells 100 to the sub-substrate 70 are enclosed in the sealing material 90 . As a result, the positive electrode tab 102 and the negative electrode tab 104 and the sub-board 70 to which they are connected are protected from foreign matter and moisture that enter from the outside, and the occurrence of a short circuit inside the battery pack 10 can be suppressed. . Here, the sealing material 90 may be made of a potting material or a photocurable material. An example of the photocurable material is an ultraviolet curable resin.
 フレーム50には、サブ基板70に接するフレーム面56が設けられている。フレーム面56は、サブ基板70に対向するように前方を向いており、サブ基板70の周縁70cに沿って環状に設けられている。このような構成によると、サブ基板70がフレーム50によって安定して支持される。また、電池パック10を製造するときに、サブ基板70とフレーム50との間の隙間から、硬化前の封止材90が漏れ出すことを抑制することができる。ここで、図6に示すように、フレーム50のフレーム面56と、サブ基板70との間には、フレーム50及びサブ基板70よりも柔軟なシート材57を介在させてもよい。 The frame 50 is provided with a frame surface 56 in contact with the sub-board 70 . The frame surface 56 faces forward so as to face the sub-board 70 and is annularly provided along the peripheral edge 70 c of the sub-board 70 . With such a configuration, the sub-board 70 is stably supported by the frame 50 . Moreover, when manufacturing the battery pack 10 , it is possible to prevent the uncured sealant 90 from leaking out from the gap between the sub-board 70 and the frame 50 . Here, as shown in FIG. 6, a sheet material 57 that is more flexible than the frame 50 and the sub-board 70 may be interposed between the frame surface 56 of the frame 50 and the sub-board 70 .
 フレーム50は、複数の電池セル100に対向する内面52を有する。内面52は、複数の電池セル100を取り囲むように、環状に延びている。フレーム50の内面52には、複数のリブ54が設けられている。複数のリブ54は、上下方向に沿って配置されており、各々のリブ54は、前後方向に沿って延びている。複数のリブ54は、複数の電池セル100をそれぞれ支持する。即ち、各々の電池セル100は、隣接する二つのリブ54の間に挿入されている。このような構成によると、電池パック10の製造において、封止材90が硬化するまでの間、複数の電池セル100が、フレーム50によって安定して支持される。 The frame 50 has an inner surface 52 that faces the plurality of battery cells 100 . The inner surface 52 extends annularly to surround the plurality of battery cells 100 . A plurality of ribs 54 are provided on the inner surface 52 of the frame 50 . A plurality of ribs 54 are arranged along the up-down direction, and each rib 54 extends along the front-rear direction. The multiple ribs 54 support the multiple battery cells 100 respectively. That is, each battery cell 100 is inserted between two adjacent ribs 54 . According to such a configuration, in manufacturing the battery pack 10, the plurality of battery cells 100 are stably supported by the frame 50 until the sealing material 90 hardens.
 複数のリブ54の各々と、サブ基板70との間には、隙間CLが設けられている。言い換えると、複数のリブ54の各々と、フレーム面56との間には、隙間CLが設けられている。このように、複数のリブ54の各々が、サブ基板70から離れて位置していると、電池パック10を製造するときに、硬化前の封止材90が、リブ54に阻害されることなく、広い範囲に亘って流動することができる。なお、リブ54とサブ基板70との間の隙間CLは、リブ54に設けられた切欠と解釈することもできる。また、このような切欠は、リブ54の端部に代えて、リブ54の長手方向における中間部分に設けられてもよい。このような構成によっても、硬化前の封止材90は、切欠を通じて、広い範囲に亘って流動することができる。 A gap CL is provided between each of the plurality of ribs 54 and the sub-board 70 . In other words, a gap CL is provided between each of the multiple ribs 54 and the frame surface 56 . In this way, if each of the plurality of ribs 54 is positioned apart from the sub-board 70 , the encapsulating material 90 before hardening is not obstructed by the ribs 54 when manufacturing the battery pack 10 . , can flow over a wide range. Note that the gap CL between the rib 54 and the sub-board 70 can also be interpreted as a notch provided in the rib 54 . Also, such a notch may be provided in an intermediate portion of the rib 54 in the longitudinal direction instead of the end portion of the rib 54 . Even with such a configuration, the sealing material 90 before hardening can flow over a wide range through the notch.
 フレーム50は、複数のリブ54の隣接する各二つの間に、突出部55をさらに有する。突出部55は、複数の電池セル100のうちの対応する一つに当接して、当該電池セル100を前方から支持している。なお、突出部55の具体的な構造は特に限定されない。突出部55は、電池セル100に前方から当接するものであればよく、例えば、フレーム面56の反対側から後方に突出してもよいし、リブ54の側面から上方又は下方に突出するものであってもよい。 The frame 50 further has protrusions 55 between each two adjacent ribs 54 . The projecting portion 55 abuts on a corresponding one of the plurality of battery cells 100 to support the battery cell 100 from the front. A specific structure of the projecting portion 55 is not particularly limited. The protruding portion 55 may abut on the battery cell 100 from the front. may
 フレーム50は、前方に向けて突出するリム部58を有する。リム部58は、フレーム50の左右にそれぞれ設けられている。リム部58は、サブ基板70の周縁70cに沿って上下方向に延びており、サブ基板70の周縁70cを覆っている。このような構成によると、フレーム50によってサブ基板70を保護することができる。また、サブ基板70をフレーム50に取り付けるときに、リム部58を、フレーム50に対してサブ基板70を位置決めするガイドとして利用することができる。 The frame 50 has a rim portion 58 projecting forward. The rim portions 58 are provided on the left and right sides of the frame 50, respectively. The rim portion 58 extends vertically along the peripheral edge 70 c of the sub-board 70 and covers the peripheral edge 70 c of the sub-board 70 . With such a configuration, the sub-board 70 can be protected by the frame 50 . Also, when attaching the sub-board 70 to the frame 50 , the rim portion 58 can be used as a guide for positioning the sub-board 70 with respect to the frame 50 .
 図3、図9に示すように、セルホルダ40は、ハウジング12の内部で、複数の電池セル100を保持している。セルホルダ40は、複数の電池セル100に対向する内面42を有する。セルホルダ40の内面42には、複数のリブ44が設けられている。特に限定されないが、本実施例におけるセルホルダ40では、複数のリブ44が、複数の電池セル100に対して後方に位置している。即ち、複数の電池セル100に対して、サブ基板70や正極タブ102及び負極タブ104とは反対側に位置している。複数のリブ44は、上下方向に沿って配置されており、各々のリブ44は、左右方向に沿って延びている。複数のリブ44は、複数の電池セル100をそれぞれ支持する。即ち、各々の電池セル100は、隣接する二つのリブ44の間に挿入されている。 As shown in FIGS. 3 and 9 , the cell holder 40 holds a plurality of battery cells 100 inside the housing 12 . The cell holder 40 has an inner surface 42 facing the plurality of battery cells 100 . A plurality of ribs 44 are provided on the inner surface 42 of the cell holder 40 . Although not particularly limited, in the cell holder 40 of this embodiment, the plurality of ribs 44 are positioned behind the plurality of battery cells 100 . That is, it is located on the opposite side of the sub-board 70 , the positive electrode tab 102 and the negative electrode tab 104 with respect to the plurality of battery cells 100 . A plurality of ribs 44 are arranged along the up-down direction, and each rib 44 extends along the left-right direction. The multiple ribs 44 support the multiple battery cells 100 respectively. That is, each battery cell 100 is inserted between two adjacent ribs 44 .
 セルホルダ40は、左パーツ40xと右パーツ40yとを有し、左パーツ40xと右パーツ40yとの間に、複数の電池セル100を収容する。左パーツ40xは、セルホルダ40の左側壁40aと、セルホルダ40の後壁40cの一部を構成する。右パーツ40yは、セルホルダ40の右側壁40bと、セルホルダ40の後壁40cの他の一部を構成する。上記した複数のリブ44は、セルホルダ40cの後壁に位置しており、左パーツ40xと右パーツ40yとのそれぞれに設けられている。前述したように、セルホルダ40は、メイン基板60及びサブ基板70と共に、複数の電池セル100を収容する内部ハウジング32を構成している。詳しくは、内部ハウジング32の上壁の少なくとも一部が、メイン基板60によって構成されており、内部ハウジング32の前壁の少なくとも一部が、サブ基板70によって構成されている。このように、内部ハウジング32の少なくとも一部を、一又は複数の基板60、70によって構成することで、それらの基板60、70を配置するためのスペースの削減や、内部ハウジング32の軽量化を図ることができる。 The cell holder 40 has a left part 40x and a right part 40y, and accommodates a plurality of battery cells 100 between the left part 40x and the right part 40y. The left part 40 x constitutes a left side wall 40 a of the cell holder 40 and a part of the rear wall 40 c of the cell holder 40 . The right part 40 y constitutes the right side wall 40 b of the cell holder 40 and another part of the rear wall 40 c of the cell holder 40 . The plurality of ribs 44 described above are positioned on the rear wall of the cell holder 40c and provided on each of the left part 40x and the right part 40y. As described above, the cell holder 40 constitutes the inner housing 32 that accommodates the plurality of battery cells 100 together with the main board 60 and the sub-board 70 . Specifically, at least part of the upper wall of the internal housing 32 is configured by the main board 60 , and at least part of the front wall of the internal housing 32 is configured by the sub-board 70 . By configuring at least part of the internal housing 32 with one or more substrates 60 and 70 in this manner, the space for arranging the substrates 60 and 70 can be reduced and the weight of the internal housing 32 can be reduced. can be planned.
 セルホルダ40の左側壁40a及び右側壁40bは、それぞれ内部ハウジング32の側壁を構成している。本明細書では、内部ハウジング32の側壁を、ハウジング12の側壁12c、12dと区別するために、内部側壁と称することがある。セルホルダ40の側壁40a、40b(即ち、内部側壁)は、複数の電池セル100に対して、上方(第1方向)及び前方(第2方向)に垂直な左方又は右方(第3方向)から対向している。セルホルダ40の側壁40a、40bには、前述した内部吸気口34が設けられている。内部吸気口34は、セルホルダ40の側壁40a、40bに設けられた複数の貫通孔を有する。内部吸気口34の複数の貫通孔は、上方(第1方向)に沿って配列されているとともに、各々の貫通孔が、前方(第2方向)に沿って延びる長孔となっている。 A left side wall 40a and a right side wall 40b of the cell holder 40 constitute side walls of the inner housing 32, respectively. The sidewalls of inner housing 32 are sometimes referred to herein as inner sidewalls to distinguish them from sidewalls 12c, 12d of housing 12. As shown in FIG. The side walls 40 a and 40 b (that is, internal side walls) of the cell holder 40 are perpendicular to the left or right (third direction) upward (first direction) and forward (second direction) with respect to the plurality of battery cells 100 . facing from The side walls 40a and 40b of the cell holder 40 are provided with the internal air inlets 34 described above. The internal intake port 34 has a plurality of through holes provided in the side walls 40a, 40b of the cell holder 40. As shown in FIG. The plurality of through holes of the internal intake port 34 are arranged upward (first direction), and each through hole is an elongated hole extending forward (second direction).
 セルホルダ40の側壁40a、40bには、フローガイド壁38が設けられている。フローガイド壁38は、セルホルダ40の側壁40a、40bと、セルホルダ40の側壁40a、40bに対向するハウジング12の側壁12c、12dとの間に位置している。フローガイド壁38は、ハウジング12の側壁12c、12dに向けて突出している。内部吸気口34は、フローガイド壁38よりも、前方に位置している。このような構成によると、吸気口14を通じてハウジング12の内部に導入された冷却風を、内部吸気口34を通じて内部ハウジング32の内部へスムーズに案内することができる。 A flow guide wall 38 is provided on side walls 40 a and 40 b of the cell holder 40 . The flow guide wall 38 is located between the side walls 40a, 40b of the cell holder 40 and the side walls 12c, 12d of the housing 12 facing the side walls 40a, 40b of the cell holder 40. As shown in FIG. The flow guide wall 38 protrudes toward the side walls 12c, 12d of the housing 12. As shown in FIG. The internal intake port 34 is positioned forward of the flow guide wall 38 . With such a configuration, the cooling air introduced into the housing 12 through the intake port 14 can be smoothly guided into the inner housing 32 through the internal intake port 34 .
 一方、セルホルダ40の後壁40cには、前述した内部排気口36が設けられている。内部排気口36は、後壁40cの上端に位置しており、上方に向けて開口している。後壁40cにはさらに、内部排気口36に接続された排気通路46が設けられている。排気通路46は、複数の電池セル100の後方において、上下方向に延びている。 On the other hand, the rear wall 40c of the cell holder 40 is provided with the internal exhaust port 36 described above. The internal exhaust port 36 is located at the upper end of the rear wall 40c and opens upward. The rear wall 40 c is further provided with an exhaust passage 46 connected to the internal exhaust port 36 . The exhaust passage 46 extends vertically behind the plurality of battery cells 100 .
 図10を参照して、電池パック10における冷却風の流れを説明する。図10では、冷却風の流れが、矢印によって模式的に示されている。前述したように、電池パック10が電動工具又は充電器といった外部の機器200に取り付けられると、ハウジング12の排気口16は、外部の機器200の送風機202に接続される。ここで、内部ハウジング32の内部排気口36は、ハウジング12の排気口16内に配置されており、排気口16へ実質的に気密に接続されている。送風機202は、電池パック10とは反対向きに送風することで、電池パック10の内部から空気を吸引する。 The flow of cooling air in the battery pack 10 will be described with reference to FIG. In FIG. 10, the flow of cooling air is schematically indicated by arrows. As described above, when the battery pack 10 is attached to an external device 200 such as a power tool or charger, the exhaust port 16 of the housing 12 is connected to the blower 202 of the external device 200 . Here, the internal outlet 36 of the inner housing 32 is located within the outlet 16 of the housing 12 and is connected to the outlet 16 in a substantially airtight manner. Blower 202 sucks air from inside battery pack 10 by blowing air in the opposite direction to battery pack 10 .
 送風機202が作動すると、外気が吸気口14を通じてハウジング12の内部へ導入される。ハウジング12の内部では、後方に向けて冷却風が流れる。このとき、吸気口14がサブ基板70よりも前方に位置するので、サブ基板70も冷却風によって効果的に冷却される。ハウジング12内の冷却風は、内部吸気口34を通じて内部ハウジング32の内部へ導入される。内部吸気口34が、上下方向に沿って配列された複数の貫通孔を有しているので、上下方向に積層配置された複数の電池セル100に対して、冷却風が均等に分配される。内部吸気口34の内部では、冷却風が後方へ流れた後に、内部排気口36及び排気口16を通じて外部へ排気される。内部排気口36及び排気口16が複数の電池セル100よりも後方に位置することで、冷却風は複数の電池セル100を完全に通り過ぎた後に外部へ排気される。 When the blower 202 operates, outside air is introduced into the housing 12 through the air inlet 14 . Cooling air flows rearward inside the housing 12 . At this time, since the intake port 14 is located in front of the sub-board 70, the sub-board 70 is also effectively cooled by the cooling air. Cooling air in the housing 12 is introduced into the interior of the internal housing 32 through the internal intake port 34 . Since the internal intake port 34 has a plurality of through holes arranged along the vertical direction, the cooling air is evenly distributed to the plurality of battery cells 100 arranged in a vertical stack. Inside the internal intake port 34 , the cooling air flows rearward and is then exhausted to the outside through the internal exhaust port 36 and the exhaust port 16 . By locating the internal exhaust port 36 and the exhaust port 16 behind the plurality of battery cells 100 , the cooling air is exhausted to the outside after completely passing through the plurality of battery cells 100 .
 図11に示すように、外部の機器200の送風機202は、電池パック10に向けて送風するものであってもよい。この場合、ハウジング12の吸気口14及び排気口16は、それぞれハウジング12の排気口及び吸気口として機能する。同様に、内部ハウジング32の内部吸気口34及び内部排気口36は、それぞれ内部ハウジング32の内部排気口及び内部吸気口として機能する。この場合、内部吸気口(36)が、吸気口(16)内に配置されて、吸気口(16)と実質的に気密に接続される。内部吸気口(36)及び吸気口(16)は、複数の電池セル100よりも後方に位置し、ハウジング12及び内部ハウジング32の内部では、冷却風が前方に向けて流れる。ハウジング12の排気口(14)は、内部ハウジング32の内部排気口(34)よりも前方に位置し、さらに、複数の電池セル100よりも前方に位置する。内部排気口(34)は、セルホルダ40の側壁40a、40bに位置し、上下方向に沿って配列された複数の貫通孔を有する。そして、各々の貫通孔は、前後方向に沿って延びる長孔となる。 As shown in FIG. 11 , the blower 202 of the external device 200 may blow air toward the battery pack 10 . In this case, inlet 14 and outlet 16 of housing 12 function as the outlet and inlet of housing 12, respectively. Similarly, internal inlet 34 and internal outlet 36 of inner housing 32 function as the internal outlet and internal inlet of inner housing 32, respectively. In this case, the internal air intake (36) is located within the air intake (16) and is connected substantially airtight with the air intake (16). The internal air intake (36) and the air intake (16) are located behind the plurality of battery cells 100, and the cooling air flows forward inside the housing 12 and the internal housing 32. As shown in FIG. The exhaust port ( 14 ) of the housing 12 is positioned forward of the internal exhaust port ( 34 ) of the internal housing 32 and further forward of the plurality of battery cells 100 . The internal exhaust port (34) is located in the side walls 40a, 40b of the cell holder 40 and has a plurality of through holes arranged along the vertical direction. Each through-hole is an elongated hole extending in the front-rear direction.
 図12は、内部吸気口34の一変形例を示す。図12に示すように、内部吸気口34の複数の貫通孔の一部又は全部が、互いに異なるサイズを有してもよい。この場合、一例ではあるが、複数の貫通孔の一部又は全部において、前後方向における寸法が互いに異なってもよい。その一方で、複数の貫通孔の各々と、フローガイド壁38との間の距離は、互いに等しくてもよい。なお、他の実施形態として、内部吸気口34の複数の貫通孔の一部又は全部において、前後方向における寸法が互いに異なってもよい。 FIG. 12 shows a modified example of the internal intake port 34. FIG. As shown in FIG. 12, some or all of the through holes of the internal air inlet 34 may have different sizes. In this case, as an example, some or all of the plurality of through-holes may have different dimensions in the front-rear direction. On the other hand, the distances between each of the plurality of through-holes and the flow guide wall 38 may be equal to each other. As another embodiment, the dimensions in the front-rear direction may be different in some or all of the plurality of through-holes of the internal intake port 34 .
 図13は、フローガイド壁38の一変形例を示す。図13に示すように、フローガイド壁38は、セルホルダ40に代えて、又は加えて、ハウジング12に設けられてもよい。この場合、フローガイド壁38は、ハウジング12からセルホルダ40に向けて、即ち、内部ハウジング32に向けて突出するとよい。このような構成であっても、ハウジング12の内部に導入された冷却風を、内部吸気口34を通じて内部ハウジング32の内部へスムーズに案内することができる。 FIG. 13 shows a modified example of the flow guide wall 38. FIG. As shown in FIG. 13, flow guide walls 38 may be provided on housing 12 instead of or in addition to cell holders 40 . In this case, the flow guide wall 38 may protrude from the housing 12 towards the cell holder 40 , ie towards the inner housing 32 . Even with such a configuration, the cooling air introduced inside the housing 12 can be smoothly guided into the inside of the internal housing 32 through the internal intake port 34 .
 次に、図14-図16を参照して、電池パック10の製造方法について説明する。先ず、図14に示すように、フレーム50、サブ基板70及び複数の電池セル100を互いに組み付けて、セルユニット30の半製品30Aが用意される。この半製品30Aでは、複数の電池セル100が、上方(第1方向)に沿って積層配置されている。また、各々の電池セル100は、前方に突出する正極タブ102及び負極タブ104を有する。複数の電池セル100は、一つずつ表裏を反転させて積層されている。これにより、隣接する各二つの電池セル100において、一方の電池セル100の正極タブ102と、他方の電池セル100の負極タブ104とが、上下方向において隣接している。 Next, a method for manufacturing the battery pack 10 will be described with reference to FIGS. 14-16. First, as shown in FIG. 14, a semi-finished product 30A of the cell unit 30 is prepared by assembling the frame 50, the sub-board 70 and the plurality of battery cells 100 together. In this semi-finished product 30A, a plurality of battery cells 100 are stacked upward (first direction). Each battery cell 100 also has a positive electrode tab 102 and a negative electrode tab 104 that protrude forward. The plurality of battery cells 100 are stacked upside down one by one. Thus, in each two adjacent battery cells 100, the positive electrode tab 102 of one battery cell 100 and the negative electrode tab 104 of the other battery cell 100 are adjacent in the vertical direction.
 複数の電池セル100の正極タブ102及び負極タブ104は、サブ基板70へ電気的に接続されている。前述したように、サブ基板70には、複数のタブ接続孔78が設けられている。複数のタブ接続孔78のそれぞれには、複数の電池セル100のうちの対応する一つの正極タブ102又は負極タブ104が挿入される。そして、複数のタブ接続孔78に挿入された正極タブ102及び負極タブ104の各々は、サブ基板70の前面70bに接合される。詳しくは、正極タブ102及び負極タブ104の各々は、サブ基板70の前面70bに設けられた第1導体ライン72又は第2導体ライン74に接合される。フレーム50は、サブ基板70に沿って複数の電池セル100の周囲を一巡する。 The positive electrode tabs 102 and negative electrode tabs 104 of the plurality of battery cells 100 are electrically connected to the sub-board 70 . As described above, the sub-board 70 is provided with a plurality of tab connection holes 78 . One corresponding positive electrode tab 102 or negative electrode tab 104 of the plurality of battery cells 100 is inserted into each of the plurality of tab connection holes 78 . Each of the positive electrode tabs 102 and the negative electrode tabs 104 inserted into the plurality of tab connection holes 78 is bonded to the front surface 70 b of the sub-board 70 . Specifically, each of the positive electrode tab 102 and the negative electrode tab 104 is joined to the first conductor line 72 or the second conductor line 74 provided on the front surface 70 b of the sub-board 70 . The frame 50 goes around the plurality of battery cells 100 along the sub-board 70 .
 次に、図15に示すように、フレーム50によって取り囲まれた範囲が、サブ基板70の上方に位置するように、半製品30Aを配置する。そして、フレーム50に取り囲まれた範囲に、流動性を有する材料91を充填する。この材料91は、封止材90を構成する材料であり、例えば、硬化前のポッティング材料又は光硬化性材料であってよい。その後、流動性を有する材料91を硬化させることによって、複数の電池セル100からサブ基板70へ延びる正極タブ102及び負極タブ104を封入する封止材90が形成される。このように、フレーム50及びサブ基板70をモールドとして用いることで、封止材90の成形を容易に行うことができる。 Next, as shown in FIG. 15, the semi-finished product 30A is placed so that the area surrounded by the frame 50 is located above the sub-board 70. Then, as shown in FIG. Then, the area surrounded by the frame 50 is filled with a fluid material 91 . This material 91 is a material that constitutes the sealing material 90, and may be, for example, a potting material before curing or a photocurable material. After that, by curing the fluid material 91 , the sealing material 90 that encapsulates the positive electrode tabs 102 and the negative electrode tabs 104 extending from the plurality of battery cells 100 to the sub-board 70 is formed. By using the frame 50 and the sub-substrate 70 as a mold in this way, the sealing material 90 can be easily molded.
 次に、図16に示すように、半製品30Aに、セルホルダ40及びメイン基板60を組み付けることによって、セルユニット30が完成する。そして、図17に示すように、セルユニット30が、緩衝部材28と共にハウジング12内に収容される。これにより、電池パック10が完成する。 Next, as shown in FIG. 16, the cell unit 30 is completed by assembling the cell holder 40 and the main board 60 to the semi-finished product 30A. Then, as shown in FIG. 17, the cell unit 30 is accommodated in the housing 12 together with the cushioning member 28 . Thereby, the battery pack 10 is completed.
 本実施例の電池パック10では、サブ基板70の第1導体ライン72、第2導体ライン74及び第3導体ライン76が、サブ基板70の表面に形成された導体膜(詳しくは、銅膜)で構成されている。しかしながら、第1導体ライン72、第2導体ライン74及び第3導体ライン76は、導体板又は導体ケーブルといった、その他の導体部材で構成されてもよい。一例ではあるが、図18に、一変形例のサブ基板170を示す。このサブ基板170では、第3導体ライン76の少なくとも一部が、サブ基板170に取り付けられた導体板で構成されている。この種の導体板は、バスバーとも称され、導体膜よりも大きな断面積を有する。このように、第1導体ライン72、第2導体ライン74及び第3導体ライン76の少なくとも一部に、バスバーといった導体板で構成することによって、サブ基板170における電気抵抗を低減することができる。 In the battery pack 10 of this embodiment, the first conductor lines 72, the second conductor lines 74, and the third conductor lines 76 of the sub-board 70 are formed on the surface of the sub-board 70 by a conductor film (specifically, a copper film). consists of However, the first conductor line 72, the second conductor line 74 and the third conductor line 76 may be composed of other conductor members such as conductor plates or conductor cables. As an example, FIG. 18 shows a modified sub-board 170 . In this sub-board 170 , at least a part of the third conductor lines 76 is composed of a conductor plate attached to the sub-board 170 . This type of conductor plate is also called a busbar and has a larger cross-sectional area than the conductor film. Thus, by forming at least part of the first conductor lines 72, the second conductor lines 74, and the third conductor lines 76 with a conductor plate such as a bus bar, the electrical resistance in the sub-board 170 can be reduced.
 以下、上述した実施例の電池パック10から把握される、電動工具のための電池パックの好適な実施形態を列記する。 Below, preferred embodiments of battery packs for power tools, which can be grasped from the battery pack 10 of the embodiment described above, will be listed.
[実施形態1-1]
 第1方向に沿って積層配置されているとともに、各々が前記第1方向に垂直な第2方向へ突出する正極タブ及び負極タブを有する複数のパウチ型電池セルと、
 前記複数のパウチ型電池セルに対して前記第1方向に配置されているとともに、外部の機器と電気的に接続するための電力ポートを有するメイン基板と、
 前記複数のパウチ型電池セルに対して前記第2方向に配置されているとともに、前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブに接続されたサブ基板と、
 前記サブ基板と前記メイン基板との間を電気的に接続する接続部材と、
 を備える電池パック。
[実施形態1-2]
 前記接続部材は、少なくとも一つのリード板を含む、実施形態1-1に記載の電池パック。
[実施形態1-3]
 前記メイン基板は、前記サブ基板から前記第1方向に伸ばした直線と交差し、
 前記リード板は、前記サブ基板と前記メイン基板との間を、前記第1方向と平行に延びている、実施形態1-2に記載の電池パック。
[実施形態1-4]
 前記メイン基板は、前記サブ基板から前記第1方向に伸ばした直線と交差せず、
 前記リード板は、前記サブ基板と前記メイン基板との間を、前記第1方向と角度を成して延びている、実施形態1-2に記載の電池パック。
[実施形態1-5]
 前記複数のパウチ型電池セルを保持するセルホルダをさらに備える、実施形態1-1から4のいずれか一項に記載の電池パック。
[実施形態1-6]
 前記セルホルダは、前記複数のパウチ型電池セルに対向する内面を有し、
 前記セルホルダの前記内面には、前記複数のパウチ型電池セルをそれぞれ支持する複数のリブが設けられている、実施形態1-5に記載の電池パック。
[実施形態1-7]
 前記複数のリブは、前記複数のパウチ型電池セルに対して、前記第2方向の反対方向に位置する、実施形態1-6に記載の電池パック。
[実施形態1-8]
 前記セルホルダを収容するハウジングと、
 前記セルホルダと前記ハウジングとの間に配置された緩衝部材と、をさらに備える実施形態1-6又は7に記載の電池パック。
[実施形態1-9]
 前記メイン基板は、前記セルホルダに取り付けられている、実施形態1-5から8のいずれか一項に記載の電池パック。
[実施形態1-10]
 前記サブ基板は、前記セルホルダに取り付けられている、実施形態1-5から9のいずれか一項に記載の電池パック。
[実施形態1-11]
 前記サブ基板は、フレームを介して、前記セルホルダに取り付けられており、
 前記フレームは、前記サブ基板の周縁の少なくとも一部を覆っている、実施形態1-10に記載の電池パック。
[実施形態1-12]
 前記フレームは、前記複数のパウチ型電池セルに対向する内面を有し、
 前記フレームの前記内面には、前記複数のパウチ型電池セルをそれぞれ支持する複数のリブが設けられている、実施形態1-11に記載の電池パック。
[実施形態1-13]
 前記フレームは、前記セルホルダに対して、着脱可能に取り付けられている、実施形態1-12に記載の電池パック。
[実施形態1-14]
 前記サブ基板は、前記複数のパウチ型電池セルを電気的に接続する回路を有する、実施形態1-1から13のいずれか一項に記載の電池パック。
[実施形態1-15]
 前記回路は、前記複数のパウチ型電池セルを直列に接続する、実施形態1-1から14のいずれか一項に記載の電池パック。
[実施形態1-16]
 前記複数のパウチ型電池セルは、一つずつ表裏を反転させて積層されており、
 隣接する各二つのパウチ型電池セルにおいて、一方のパウチ型電池セルの前記正極タブと、他方のパウチ型電池セルの前記負極タブとが、前記第1方向に沿って隣接している、実施形態1-15に記載の電池パック。
[実施形態1-17]
 前記サブ基板の前記回路は、前記第1方向に沿って断続的に延びる第1導体ラインと、前記第1導体ラインと並行して断続的に延びる第2導体ラインとを有し、
 前記複数のパウチ型電池セルの各々では、前記正極タブと前記負極タブとの一方が、前記第1導体ラインに接続されており、前記正極タブと前記負極タブとの他方が、前記第2導体ラインに接続されてもよい、実施形態1-16に記載の電池パック。
[実施形態1-18]
 前記サブ基板の前記回路は、前記第1導体ラインと前記第2導体ラインとの間を、前記第1方向に沿って延びる第3導体ラインをさらに備え、
 前記第1導体ラインと前記第2導体ラインとの一方は、前記第3導体ラインを介して、前記接続部材に接続されている、実施形態1-17に記載の電池パック。
[実施形態1-19]
 前記第3導体ラインは、前記メイン基板から最も離れて位置するパウチ型電池セルの前記負極タブと、前記接続部材との間を電気的に接続する、実施形態1-14に記載の電池パック。
[実施形態1-20]
 前記電力ポートは、導電体で構成された接触式の外部接続端子を有する、実施形態1-1から19のいずれか一項に記載の電池パック。
[Embodiment 1-1]
a plurality of pouch-shaped battery cells stacked along a first direction and each having a positive electrode tab and a negative electrode tab projecting in a second direction perpendicular to the first direction;
a main substrate arranged in the first direction with respect to the plurality of pouch-shaped battery cells and having a power port for electrically connecting to an external device;
a sub-board arranged in the second direction with respect to the plurality of pouch-shaped battery cells and connected to the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells;
a connection member that electrically connects the sub-board and the main board;
A battery pack with a
[Embodiment 1-2]
The battery pack according to Embodiment 1-1, wherein the connection member includes at least one lead plate.
[Embodiment 1-3]
the main board intersects a straight line extending in the first direction from the sub-board;
The battery pack according to embodiment 1-2, wherein the lead plate extends parallel to the first direction between the sub-board and the main board.
[Embodiment 1-4]
the main board does not intersect a straight line extending in the first direction from the sub-board;
The battery pack according to Embodiment 1-2, wherein the lead plate extends between the sub-board and the main board at an angle to the first direction.
[Embodiment 1-5]
The battery pack according to any one of Embodiments 1-1 to 4, further comprising a cell holder that holds the plurality of pouch-shaped battery cells.
[Embodiment 1-6]
The cell holder has an inner surface facing the plurality of pouch-type battery cells,
The battery pack according to Embodiment 1-5, wherein the inner surface of the cell holder is provided with a plurality of ribs respectively supporting the plurality of pouch-shaped battery cells.
[Embodiment 1-7]
The battery pack according to Embodiment 1-6, wherein the plurality of ribs are positioned in a direction opposite to the second direction with respect to the plurality of pouch-shaped battery cells.
[Embodiment 1-8]
a housing that accommodates the cell holder;
The battery pack according to embodiment 1-6 or 7, further comprising a buffer member arranged between the cell holder and the housing.
[Embodiment 1-9]
The battery pack according to any one of embodiments 1-5 to 8, wherein the main board is attached to the cell holder.
[Embodiment 1-10]
The battery pack according to any one of embodiments 1-5 through 9, wherein the sub-board is attached to the cell holder.
[Embodiment 1-11]
The sub-substrate is attached to the cell holder via a frame,
The battery pack according to any one of embodiments 1-10, wherein the frame covers at least part of the periphery of the sub-board.
[Embodiment 1-12]
The frame has an inner surface facing the plurality of pouch-type battery cells,
The battery pack according to Embodiment 1-11, wherein the inner surface of the frame is provided with a plurality of ribs respectively supporting the plurality of pouch-shaped battery cells.
[Embodiment 1-13]
The battery pack according to any one of embodiments 1-12, wherein the frame is detachably attached to the cell holder.
[Embodiment 1-14]
The battery pack according to any one of Embodiments 1-1 to 13, wherein the sub-board has a circuit that electrically connects the plurality of pouch-shaped battery cells.
[Embodiment 1-15]
15. The battery pack according to any one of embodiments 1-1 through 14, wherein the circuit connects the plurality of pouch-type battery cells in series.
[Embodiment 1-16]
The plurality of pouch-type battery cells are stacked one by one with the front and back reversed,
An embodiment, in each of two adjacent pouch-shaped battery cells, the positive electrode tab of one pouch-shaped battery cell and the negative electrode tab of the other pouch-shaped battery cell are adjacent along the first direction. The battery pack according to 1-15.
[Embodiment 1-17]
The circuit of the sub-board has a first conductor line intermittently extending along the first direction and a second conductor line intermittently extending in parallel with the first conductor line,
In each of the plurality of pouch-type battery cells, one of the positive electrode tab and the negative electrode tab is connected to the first conductor line, and the other of the positive electrode tab and the negative electrode tab is connected to the second conductor. The battery pack of embodiments 1-16, which may be connected to a line.
[Embodiment 1-18]
the circuit of the sub-board further comprising a third conductor line extending along the first direction between the first conductor line and the second conductor line;
The battery pack according to embodiment 1-17, wherein one of the first conductor line and the second conductor line is connected to the connecting member via the third conductor line.
[Embodiment 1-19]
The battery pack according to embodiment 1-14, wherein the third conductor line electrically connects between the negative electrode tab of the pouch-type battery cell located farthest from the main substrate and the connecting member.
[Embodiment 1-20]
20. The battery pack according to any one of Embodiments 1-1 to 19, wherein the power port has a contact-type external connection terminal made of a conductor.
[実施形態2-1]
 第1方向に沿って積層配置されているとともに、各々が前記第1方向に垂直な第2方向へ突出する正極タブ及び負極タブを有する複数のパウチ型電池セルと、
 前記複数のパウチ型電池セルに対して前記第2方向に配置されているとともに、前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブが接続されている基板と、
 前記基板が取り付けられているとともに、前記基板に沿って前記複数のパウチ型電池セルの周囲を一巡するフレームと、
 前記フレームに取り囲まれた範囲に充填されているとともに、前記複数のパウチ型電池セルから前記基板へ延びる前記正極タブ及び前記負極タブが封入されている封止材と、
 前記複数のパウチ型電池セル、前記基板及び前記フレームを収容しているハウジングと、
 を備える電池パック。
[実施形態2-2]
 前記封止材は、ポッティング材又は光硬化性材料で構成されている、実施形態2-1に記載の電池パック。
[実施形態2-3]
 前記フレームには、前記基板に接するフレーム面が、前記基板の周縁に沿って設けられている、実施形態2-1又は2に記載の電池パック。
[実施形態2-4]
 前記フレームの前記フレーム面と、前記基板との間には、前記フレーム及び前記基板よりも柔軟なシート材が介在している、実施形態2-1から3のいずれか一項に記載の電池パック。
[実施形態2-5]
 前記フレームは、前記複数のパウチ型電池セルに対向する内面を有し、
 前記フレームの前記内面には、前記複数のパウチ型電池セルをそれぞれ支持する複数のリブが設けられている、実施形態2-1から4のいずれか一項に記載の電池パック。
[実施形態2-6]
 前記複数のリブの各々は、前記基板から離れて位置している、実施形態2-5に記載の電池パック。
[実施形態2-7]
 前記複数のリブの各々は、前記封止材の内部に位置する切欠を有する、実施形態2-5又は6に記載の電池パック。
[実施形態2-8]
 前記フレームは、前記複数のリブの隣接する各二つの間に突出部を有し、
 前記突出部は、前記複数のパウチ型電池セルのうちの対応する一つを、前記第2方向から支持している、実施形態2-5から7のいずれか一項に記載の電池パック。
[実施形態2-9]
 前記基板は、複数のタブ接続孔を有し、
 前記複数のタブ接続孔のそれぞれには、前記複数のパウチ型電池セルのうちの対応する一つの前記正極タブ又は前記負極タブが挿入されている、実施形態2-1から8のいずれか一項に記載の電池パック。
[実施形態2-10]
 前記基板は、前記複数のパウチ型電池セルに対向する第1面と、前記第1面の反対側に位置する第2面とを有し、
 前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブの各々は、前記第2面において前記基板に接合されている、実施形態2-9に記載の電池パック。
[実施形態2-11]
 前記基板の前記第2面では、前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブが、接着剤によって覆われている、実施形態2-10に記載の電池パック。
[実施形態2-12]
 前記ハウジングの内部に位置するとともに、前記複数のパウチ型電池セルを保持するセルホルダをさらに備え、
 前記フレームは、前記セルホルダに取り付けられている、実施形態2-1から11のいずれか一項に記載の電池パック。
[実施形態2-13]
 電池セルの製造方法であって、
 第1方向に沿って積層配置されているとともに、各々が前記第1方向に垂直な第2方向へ突出する正極タブ及び負極タブを有する複数のパウチ型電池セルと、前記複数のパウチ型電池セルに対して前記第2方向に配置されているとともに、前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブが接続されている基板と、前記基板が取り付けられているとともに、前記基板に沿って前記複数のパウチ型電池セルの周囲を一巡するフレームと、を有する半製品を用意する工程と、
 前記フレームによって取り囲まれた範囲が前記基板の上方に位置するように前記半製品を配置して、前記フレームに取り囲まれた前記範囲に流動性を有する材料を充填する工程と、
 前記材料を硬化させて、前記複数のパウチ型電池セルから前記基板へ延びる前記正極タブ及び前記負極タブを封入する封止体を形成する工程と、
 前記複数のパウチ型電池セル、前記基板及び前記フレームを、前記封止体とともにハウジングに収容する工程と、
 を備える電池パック。
[実施形態2-14]
 前記半製品を用意する工程は、前記基板に設けられた複数のタブ接続孔のそれぞれには、前記複数のパウチ型電池セルのうちの対応する一つの前記正極タブ又は前記負極タブを挿入する工程を含む、実施形態2-13に記載の製造方法。
[実施形態2-15]
 前記基板は、前記複数のパウチ型電池セルに対向する第1面と、前記第1面の反対側に位置する第2面とを有し、
 前記半製品を用意する工程は、前記複数のタブ接続孔に挿入された前記複数のパウチ型電池セルの前記正極タブ及び前記負極タブの各々を、前記第2面に接合する工程をさらに含む、実施形態2-14に記載の製造方法。
[Embodiment 2-1]
a plurality of pouch-shaped battery cells stacked along a first direction and each having a positive electrode tab and a negative electrode tab projecting in a second direction perpendicular to the first direction;
a substrate arranged in the second direction with respect to the plurality of pouch-shaped battery cells and to which the positive electrode tab and the negative electrode tab of the plurality of pouch-shaped battery cells are connected;
a frame to which the substrate is attached and which circulates around the plurality of pouch-type battery cells along the substrate;
a sealing material filled in the area surrounded by the frame and enclosing the positive electrode tab and the negative electrode tab extending from the plurality of pouch-type battery cells to the substrate;
a housing containing the plurality of pouch-type battery cells, the substrate and the frame;
A battery pack with a
[Embodiment 2-2]
The battery pack according to Embodiment 2-1, wherein the sealing material is made of a potting material or a photocurable material.
[Embodiment 2-3]
The battery pack according to Embodiment 2-1 or 2-2, wherein the frame has a frame surface in contact with the substrate along the periphery of the substrate.
[Embodiment 2-4]
The battery pack according to any one of Embodiments 2-1 to 3, wherein a sheet material that is more flexible than the frame and the substrate is interposed between the frame surface of the frame and the substrate. .
[Embodiment 2-5]
The frame has an inner surface facing the plurality of pouch-type battery cells,
The battery pack according to any one of Embodiments 2-1 to 4, wherein the inner surface of the frame is provided with a plurality of ribs that respectively support the plurality of pouch-shaped battery cells.
[Embodiment 2-6]
A battery pack as in embodiments 2-5, wherein each of the plurality of ribs is spaced apart from the substrate.
[Embodiment 2-7]
The battery pack according to embodiment 2-5 or 6, wherein each of the plurality of ribs has a notch located inside the encapsulant.
[Embodiment 2-8]
the frame has a protrusion between each two adjacent ones of the plurality of ribs;
8. The battery pack according to any one of embodiments 2-5 to 7, wherein the projecting portion supports a corresponding one of the plurality of pouch-shaped battery cells from the second direction.
[Embodiment 2-9]
The substrate has a plurality of tab connection holes,
9. Any one of Embodiments 2-1 to 8, wherein one of the positive electrode tabs or the negative electrode tabs of the plurality of pouch-shaped battery cells is inserted into each of the plurality of tab connection holes. battery pack described in .
[Embodiment 2-10]
The substrate has a first surface facing the plurality of pouch-type battery cells and a second surface located on the opposite side of the first surface,
The battery pack of embodiment 2-9, wherein each of the positive electrode tabs and the negative electrode tabs of the plurality of pouch-shaped battery cells are bonded to the substrate at the second surface.
[Embodiment 2-11]
The battery pack of embodiment 2-10, wherein on the second side of the substrate, the positive tabs and the negative tabs of the plurality of pouch-shaped battery cells are covered with an adhesive.
[Embodiment 2-12]
Further comprising a cell holder positioned inside the housing and holding the plurality of pouch-type battery cells,
The battery pack according to any one of embodiments 2-1 to 11, wherein the frame is attached to the cell holder.
[Embodiment 2-13]
A method for manufacturing a battery cell,
a plurality of pouch-shaped battery cells stacked along a first direction and each having a positive electrode tab and a negative electrode tab projecting in a second direction perpendicular to the first direction; and the plurality of pouch-shaped battery cells. A substrate arranged in the second direction with respect to and to which the positive electrode tabs and the negative electrode tabs of the plurality of pouch-type battery cells are connected, and the substrate is attached, along the substrate a step of preparing a semi-finished product having a frame that circles around the plurality of pouch-type battery cells;
arranging the semifinished product so that the area surrounded by the frame is positioned above the substrate, and filling the area surrounded by the frame with a fluid material;
curing the material to form an encapsulant encapsulating the positive tab and the negative tab extending from the plurality of pouch-type battery cells to the substrate;
housing the plurality of pouch-type battery cells, the substrate and the frame together with the sealing body in a housing;
A battery pack with a
[Embodiment 2-14]
The step of preparing the semi-finished product includes inserting the corresponding one of the positive electrode tabs or the negative electrode tabs of the plurality of pouch-type battery cells into each of the plurality of tab connection holes provided in the substrate. The method of manufacture of embodiments 2-13, comprising
[Embodiment 2-15]
The substrate has a first surface facing the plurality of pouch-type battery cells and a second surface located on the opposite side of the first surface,
The step of preparing the semi-finished product further includes bonding each of the positive electrode tabs and the negative electrode tabs of the plurality of pouch-type battery cells inserted into the plurality of tab connection holes to the second surface, A method of manufacture according to embodiments 2-14.
[実施形態3-1]
 第1方向に沿って積層配置された複数のパウチ型電池セルと、
 前記複数のパウチ型電池セルを収容しているとともに、内部吸気口及び内部排気口を有する内部ハウジングと、
 前記内部ハウジングを収容しているとともに、吸気口及び排気口を有するハウジングと、
 を備え、
 前記内部吸気口は、前記内部排気口よりも、前記第1方向に垂直な第2方向に位置しており、
 前記吸気口は、前記排気口よりも、前記第2方向に位置している、
 電池パック。
[実施形態3-2]
 前記内部排気口は、前記排気口へ実質的に気密に接続されている、又は、前記排気口内に配置されている、実施形態3-1に記載の電池パック。
[実施形態3-3]
 前記内部排気口及び前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置する、実施形態3-2に記載の電池パック。
[実施形態3-4]
 前記吸気口は、前記内部吸気口よりも、前記第2方向に位置している、実施形態3-2又は3に記載の電池パック。
[実施形態3-5]
 前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置している、実施形態3-4に記載の電池パック。
[実施形態3-6]
 前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有し、
 前記内部吸気口は、前記内部側壁に設けられている、実施形態3-2から5のいずれか一項に記載の電池パック。
[実施形態3-7]
 前記内部吸気口は、前記内部側壁に設けられた複数の貫通孔を有し、
 前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔である、実施形態3-6に記載の電池パック。
[実施形態3-8]
 前記内部ハウジングの内部側壁と、前記内部側壁に対向する前記ハウジングの側壁との少なくとも一方には、それらの他方に向けて突出するフローガイド壁が設けられており、
 前記内部吸気口は、前記フローガイド壁よりも、前記第2方向に位置している、実施形態3-6又は7に記載の電池パック。
[実施形態3-9]
 前記内部ハウジングは、前記複数のパウチ型電池セルを保持するセルホルダと、セルホルダに取り付けられた少なくとも一つの基板とを備え、
 前記少なくとも一つの基板は、前記複数のパウチ型電池セルと電気的に接続された回路を有する、実施形態3-1から8のいずれか一項に記載の電池パック。
[実施形態3-10]
 前記少なくとも一つの基板は、メイン基板を含み、
 前記メイン基板は、前記複数のパウチ型電池セルに対して前記第1方向に位置するとともに、外部の機器と電気的に接続するための電力ポートを有する、実施形態3-9に記載の電池パック。
[実施形態3-11]
 前記少なくとも一つの基板は、サブ基板を含み、
 前記サブ基板は、前記複数のパウチ型電池セルに対して前記第2方向に位置するとともに、前記複数のパウチ型電池セルの各々の正極タブ及び前記負極タブに接続されている、実施形態3-9又は10に記載の電池パック。
[実施形態3-12]
 前記吸気口は、前記サブ基板よりも、前記第2方向に位置している、実施形態3-11に記載の電池パック。
[実施形態3-13]
 前記内部吸気口は、前記吸気口に実質的に気密に接続されている、又は、前記吸気口内に配置されている、実施形態3-1に記載の電池パック。
[実施形態3-14]
 前記内部吸気口及び前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置する、実施形態3-13に記載の電池パック。
[実施形態3-15]
 前記排気口は、前記内部排気口よりも、前記第2方向に位置している、実施形態3-13又は14に記載の電池パック。
[実施形態3-16]
 前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置している、実施形態3-15に記載の電池パック。
[実施形態3-17]
 前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有し、
 前記内部排気口は、前記内部側壁に設けられている、実施形態3-13から16のいずれか一項に記載の電池パック。
[実施形態3-18]
 前記内部排気口は、前記内部側壁に設けられた複数の貫通孔を有し、
 前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔である、実施形態3-17に記載の電池パック。
[実施形態3-19]
 前記吸気口と前記排気口との少なくとも一方は、外部の機器に設けられた送風機に接続される、実施形態3-1から18のいずれか一項に記載の電池パック。
[Embodiment 3-1]
a plurality of pouch-shaped battery cells stacked along a first direction;
an internal housing containing the plurality of pouch-shaped battery cells and having an internal air inlet and an internal air outlet;
a housing containing the inner housing and having an inlet and an outlet;
with
the internal intake port is positioned in a second direction perpendicular to the first direction relative to the internal exhaust port;
The intake port is positioned in the second direction relative to the exhaust port,
battery pack.
[Embodiment 3-2]
The battery pack according to embodiment 3-1, wherein the internal vent is substantially airtightly connected to or disposed within the vent.
[Embodiment 3-3]
The battery pack according to embodiment 3-2, wherein the internal exhaust port and the exhaust port are located in a direction opposite to the second direction from the plurality of pouch-shaped battery cells.
[Embodiment 3-4]
The battery pack according to Embodiment 3-2 or 3, wherein the air intake is located in the second direction with respect to the internal air intake.
[Embodiment 3-5]
The battery pack according to embodiment 3-4, wherein the air inlet is located in the second direction with respect to the plurality of pouch-shaped battery cells.
[Embodiment 3-6]
The inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction,
The battery pack according to any one of embodiments 3-2 to 5, wherein the internal air inlet is provided in the internal side wall.
[Embodiment 3-7]
The internal air inlet has a plurality of through holes provided in the internal side wall,
The battery pack according to Embodiment 3-6, wherein the plurality of through holes are arranged along the first direction, and each through hole is an elongated hole extending along the second direction.
[Embodiment 3-8]
At least one of the inner side wall of the inner housing and the side wall of the housing facing the inner side wall is provided with a flow guide wall protruding toward the other thereof,
The battery pack according to embodiment 3-6 or 7, wherein the internal air intake is located in the second direction relative to the flow guide wall.
[Embodiment 3-9]
The inner housing comprises a cell holder that holds the plurality of pouch-shaped battery cells, and at least one substrate attached to the cell holder,
The battery pack according to any one of embodiments 3-1 to 8, wherein the at least one substrate has circuitry electrically connected to the plurality of pouch-shaped battery cells.
[Embodiment 3-10]
the at least one substrate includes a main substrate;
The battery pack according to Embodiment 3-9, wherein the main board is positioned in the first direction with respect to the plurality of pouch-shaped battery cells and has a power port for electrical connection with an external device. .
[Embodiment 3-11]
the at least one substrate includes a sub-substrate;
Embodiment 3- wherein the sub-board is positioned in the second direction with respect to the plurality of pouch-shaped battery cells and is connected to the positive electrode tab and the negative electrode tab of each of the plurality of pouch-shaped battery cells 11. The battery pack according to 9 or 10.
[Embodiment 3-12]
The battery pack according to embodiment 3-11, wherein the air inlet is located in the second direction with respect to the sub-board.
[Embodiment 3-13]
The battery pack of embodiment 3-1, wherein the internal air inlet is substantially airtightly connected to or disposed within the air inlet.
[Embodiment 3-14]
The battery pack according to embodiment 3-13, wherein the internal air inlet and the air inlet are located in the second direction with respect to the plurality of pouch-shaped battery cells.
[Embodiment 3-15]
The battery pack according to embodiment 3-13 or 14, wherein the air outlet is located in the second direction with respect to the internal air outlet.
[Embodiment 3-16]
The battery pack according to embodiment 3-15, wherein the air outlet is located in a direction opposite to the second direction from the plurality of pouch-shaped battery cells.
[Embodiment 3-17]
The inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction,
The battery pack as in any one of embodiments 3-13 through 3-16, wherein the internal exhaust port is provided in the internal side wall.
[Embodiment 3-18]
The internal exhaust port has a plurality of through holes provided in the internal side wall,
The battery pack according to embodiment 3-17, wherein the plurality of through holes are arranged along the first direction, and each through hole is an elongated hole extending along the second direction.
[Embodiment 3-19]
The battery pack according to any one of Embodiments 3-1 to 18, wherein at least one of the air inlet and the air outlet is connected to a blower provided in an external device.
10:電池パック
12:ハウジング
14:吸気口
16:排気口
26:電力ポート
28:緩衝部材
30:セルユニット
32:内部ハウジング
34:内部吸気口
36:内部排気口
38:フローガイド壁
40:セルホルダ
50:フレーム
54:フレームのリブ
55:フレームの突出部
56:フレームのフレーム面
58:フレームのリム部
60:メイン基板
70、170:サブ基板
72:第1導体ライン
74:第2導体ライン
76:第3導体ライン
78:タブ接続孔
80:接続部材
80x:正極リード板
80y:負極リード板
90:封止材
92:接着剤
10: Battery pack 12: Housing 14: Air inlet 16: Air outlet 26: Power port 28: Buffer member 30: Cell unit 32: Internal housing 34: Internal air inlet 36: Internal air outlet 38: Flow guide wall 40: Cell holder 50 : Frame 54: Frame rib 55: Frame projection 56: Frame surface 58: Frame rim 60: Main substrates 70, 170: Sub substrate 72: First conductor line 74: Second conductor line 76: Second conductor line 3 conductor line 78: tab connection hole 80: connection member 80x: positive electrode lead plate 80y: negative electrode lead plate 90: sealing material 92: adhesive

Claims (19)

  1.  第1方向に沿って積層配置された複数のパウチ型電池セルと、
     前記複数のパウチ型電池セルを収容しているとともに、内部吸気口及び内部排気口を有する内部ハウジングと、
     前記内部ハウジングを収容しているとともに、吸気口及び排気口を有するハウジングと、
     を備え、
     前記内部吸気口は、前記内部排気口よりも、前記第1方向に垂直な第2方向に位置しており、
     前記吸気口は、前記排気口よりも、前記第2方向に位置している、
     電池パック。
    a plurality of pouch-shaped battery cells stacked along a first direction;
    an internal housing containing the plurality of pouch-shaped battery cells and having an internal air inlet and an internal air outlet;
    a housing containing the inner housing and having an inlet and an outlet;
    with
    the internal intake port is positioned in a second direction perpendicular to the first direction relative to the internal exhaust port;
    The intake port is positioned in the second direction relative to the exhaust port,
    battery pack.
  2.  前記内部排気口は、前記排気口へ実質的に気密に接続されている、又は、前記排気口内に配置されている、請求項1に記載の電池パック。 The battery pack according to claim 1, wherein said internal exhaust port is substantially airtightly connected to said exhaust port or disposed within said exhaust port.
  3.  前記内部排気口及び前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置する、請求項2に記載の電池パック。 3. The battery pack according to claim 2, wherein said internal exhaust port and said exhaust port are located in a direction opposite to said second direction with respect to said plurality of pouch-shaped battery cells.
  4.  前記吸気口は、前記内部吸気口よりも、前記第2方向に位置している、請求項2又は3に記載の電池パック。 The battery pack according to claim 2 or 3, wherein the intake port is located in the second direction with respect to the internal intake port.
  5.  前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置している、請求項4に記載の電池パック。 The battery pack according to claim 4, wherein the air inlet is located in the second direction with respect to the plurality of pouch-shaped battery cells.
  6.  前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有し、
     前記内部吸気口は、前記内部側壁に設けられている、請求項2から5のいずれか一項に記載の電池パック。
    The inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction,
    The battery pack according to any one of claims 2 to 5, wherein the internal intake port is provided in the internal side wall.
  7.  前記内部吸気口は、前記内部側壁に設けられた複数の貫通孔を有し、
     前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔である、請求項6に記載の電池パック。
    The internal air inlet has a plurality of through holes provided in the internal side wall,
    7. The battery pack according to claim 6, wherein said plurality of through-holes are arranged along said first direction, and each through-hole is an elongated hole extending along said second direction.
  8.  前記内部ハウジングの内部側壁と、前記内部側壁に対向する前記ハウジングの側壁との少なくとも一方には、それらの他方に向けて突出するフローガイド壁が設けられており、
     前記内部吸気口は、前記フローガイド壁よりも、前記第2方向に位置している、請求項6又は7に記載の電池パック。
    At least one of the inner side wall of the inner housing and the side wall of the housing facing the inner side wall is provided with a flow guide wall protruding toward the other thereof,
    8. The battery pack according to claim 6, wherein said internal intake port is located in said second direction with respect to said flow guide wall.
  9.  前記内部ハウジングは、前記複数のパウチ型電池セルを保持するセルホルダと、セルホルダに取り付けられた少なくとも一つの基板とを備え、
     前記少なくとも一つの基板は、前記複数のパウチ型電池セルと電気的に接続された回路を有する、請求項1から8のいずれか一項に記載の電池パック。
    The inner housing comprises a cell holder that holds the plurality of pouch-shaped battery cells, and at least one substrate attached to the cell holder,
    The battery pack according to any one of claims 1 to 8, wherein said at least one substrate has a circuit electrically connected to said plurality of pouch-shaped battery cells.
  10.  前記少なくとも一つの基板は、メイン基板を含み、
     前記メイン基板は、前記複数のパウチ型電池セルに対して前記第1方向に位置するとともに、外部の機器と電気的に接続するための電力ポートを有する、請求項9に記載の電池パック。
    the at least one substrate includes a main substrate;
    10. The battery pack according to claim 9, wherein said main substrate is positioned in said first direction with respect to said plurality of pouch-shaped battery cells, and has a power port for electrically connecting to an external device.
  11.  前記少なくとも一つの基板は、サブ基板を含み、
     前記サブ基板は、前記複数のパウチ型電池セルに対して前記第2方向に位置するとともに、前記複数のパウチ型電池セルの各々の正極タブ及び前記負極タブに接続されている、請求項9又は10に記載の電池パック。
    the at least one substrate includes a sub-substrate;
    10. The sub-board is positioned in the second direction with respect to the plurality of pouch-shaped battery cells, and is connected to the positive electrode tab and the negative electrode tab of each of the plurality of pouch-shaped battery cells. 11. The battery pack according to 10.
  12.  前記吸気口は、前記サブ基板よりも、前記第2方向に位置している、請求項11に記載の電池パック。 12. The battery pack according to claim 11, wherein said intake port is located in said second direction with respect to said sub-board.
  13.  前記内部吸気口は、前記吸気口に実質的に気密に接続されている、又は、前記吸気口内に配置されている、請求項1に記載の電池パック。 The battery pack according to claim 1, wherein the internal air inlet is substantially airtightly connected to the air inlet or disposed within the air inlet.
  14.  前記内部吸気口及び前記吸気口は、前記複数のパウチ型電池セルよりも、前記第2方向に位置する、請求項13に記載の電池パック。 14. The battery pack according to claim 13, wherein said internal air inlet and said air inlet are located in said second direction with respect to said plurality of pouch-shaped battery cells.
  15.  前記排気口は、前記内部排気口よりも、前記第2方向に位置している、請求項13又は14に記載の電池パック。 The battery pack according to claim 13 or 14, wherein the exhaust port is located in the second direction with respect to the internal exhaust port.
  16.  前記排気口は、前記複数のパウチ型電池セルよりも、前記第2方向の反対方向に位置している、請求項15に記載の電池パック。 16. The battery pack according to claim 15, wherein said exhaust port is located in a direction opposite said second direction from said plurality of pouch-shaped battery cells.
  17.  前記内部ハウジングは、前記複数のパウチ型電池セルに対して、前記第1方向及び前記第2方向に垂直な第3方向から対向する内部側壁を有し、
     前記内部排気口は、前記内部側壁に設けられている、請求項13から16のいずれか一項に記載の電池パック。
    The inner housing has an inner side wall facing the plurality of pouch-shaped battery cells from a third direction perpendicular to the first direction and the second direction,
    The battery pack according to any one of claims 13 to 16, wherein the internal exhaust port is provided on the internal side wall.
  18.  前記内部排気口は、前記内部側壁に設けられた複数の貫通孔を有し、
     前記複数の貫通孔は、前記第1方向に沿って配列されているとともに、各々の貫通孔が、前記第2方向に沿って延びる長孔である、請求項17に記載の電池パック。
    The internal exhaust port has a plurality of through holes provided in the internal side wall,
    18. The battery pack according to claim 17, wherein said plurality of through-holes are arranged along said first direction, and each through-hole is an elongated hole extending along said second direction.
  19.  前記吸気口と前記排気口との少なくとも一方は、外部の機器に設けられた送風機に接続される、請求項1から18のいずれか一項に記載の電池パック。 The battery pack according to any one of claims 1 to 18, wherein at least one of said intake port and said exhaust port is connected to an air blower provided in an external device.
PCT/JP2022/002022 2021-04-01 2022-01-20 Battery pack for electric tool WO2022209188A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160351979A1 (en) * 2014-02-17 2016-12-01 Lg Chem, Ltd. Battery module and battery pack comprising same
JP2019021594A (en) * 2017-07-21 2019-02-07 工機ホールディングス株式会社 Battery pack and electrical machine using battery pack

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160351979A1 (en) * 2014-02-17 2016-12-01 Lg Chem, Ltd. Battery module and battery pack comprising same
JP2019021594A (en) * 2017-07-21 2019-02-07 工機ホールディングス株式会社 Battery pack and electrical machine using battery pack

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