WO2022206018A1 - Magnetic forming device for preparing electromagnetic shielding sealing strip - Google Patents

Magnetic forming device for preparing electromagnetic shielding sealing strip Download PDF

Info

Publication number
WO2022206018A1
WO2022206018A1 PCT/CN2021/137190 CN2021137190W WO2022206018A1 WO 2022206018 A1 WO2022206018 A1 WO 2022206018A1 CN 2021137190 W CN2021137190 W CN 2021137190W WO 2022206018 A1 WO2022206018 A1 WO 2022206018A1
Authority
WO
WIPO (PCT)
Prior art keywords
yoke
electromagnetic shielding
magnetic
shielding sealing
sealing strip
Prior art date
Application number
PCT/CN2021/137190
Other languages
French (fr)
Chinese (zh)
Inventor
王华利
陆红华
张勇
郭本祝
李闵杰
孙金龙
Original Assignee
沃奇汽车技术(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 沃奇汽车技术(苏州)有限公司 filed Critical 沃奇汽车技术(苏州)有限公司
Priority to MX2023008438A priority Critical patent/MX2023008438A/en
Priority to DE212021000490.3U priority patent/DE212021000490U1/en
Publication of WO2022206018A1 publication Critical patent/WO2022206018A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/20Electromagnets; Actuators including electromagnets without armatures
    • H01F7/202Electromagnets for high magnetic field strength
    • H01F7/204Circuits for energising or de-energising
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F13/00Apparatus or processes for magnetising or demagnetising
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M5/00Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases
    • H02M5/02Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases without intermediate conversion into dc
    • H02M5/04Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases without intermediate conversion into dc by static converters
    • H02M5/22Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases without intermediate conversion into dc by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M5/25Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases without intermediate conversion into dc by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means
    • H02M5/257Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases without intermediate conversion into dc by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/02Conversion of ac power input into dc power output without possibility of reversal
    • H02M7/04Conversion of ac power input into dc power output without possibility of reversal by static converters
    • H02M7/06Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode

Definitions

  • the invention relates to the technical field of electromagnetic shielding sealing strip production, in particular to a magnetic forming device for preparing electromagnetic shielding sealing strips.
  • Electromagnetic shielding sealing strips or electromagnetic shielding gaskets as electronic product sealing materials and electromagnetic shielding materials, have been widely recognized by the market and are mainly used in automotive, radar, power amplifier, military, communication base stations, high-frequency signal shielding and other fields.
  • the sealing strip is mostly made of silicone material, and the sealing strip is doped with tiny particles or flake-shaped ferromagnetic conductive particles, and the magnetic field magnetization is used to make the ferromagnetic conductive particles obtain a magnetization effect, causing all ferromagnetic conductive particles to produce weak Magnetic poles, and then two adjacent ferromagnetic conductive particles attract each other with opposite poles. All ferromagnetic conductive particles are positioned according to the direction of the magnetic field line and solidified and then shaped.
  • the traditional electromagnetic sealing strip After being applied to electronic products, the traditional electromagnetic sealing strip can be passed through the gap.
  • the electromagnetic signal is completely shielded after this directional shaping, and the application effect is excellent.
  • electromagnetic shielding sealing strips or electromagnetic shielding gaskets are rarely seen on the market, and there is no special production and preparation equipment, so the application prospect is broad.
  • the purpose of the invention is to make the ferromagnetic conductive particles in the electromagnetic shielding strip formed by dispensing can be uniformly oriented after magnetization, fully shield the electromagnetic signal passing through the gap, and improve the electromagnetic interference problem of the existing electromagnetic shielding strip.
  • Design an adsorption device that can assist the electromagnetic shielding sealing strip in preliminary shaping.
  • a magnetic forming equipment for preparing electromagnetic shielding sealing strips comprises an electric control cabinet, a chassis, a semi-closed magnetic yoke, a conductive coil and a height adjustment component.
  • the electric control cabinet is provided with a bridge rectifier, a transformer, a touch screen, an ammeter, a thyristor, and a PLC controller, which are used to conduct direct current for the conductive coil, and control the power supply current of the conductive coil and a fault alarm reminder.
  • the case half covers the semi-closed magnetic yoke, and the semi-closed magnetic yoke is nearly C-shaped as a whole, including an upper magnetic yoke arranged horizontally, a lower magnetic yoke and a connecting magnetic yoke arranged vertically at the rear end.
  • the rear end of the upper magnetic yoke surrounds the upper half of the conductive coil
  • the rear end of the lower magnetic yoke surrounds the lower half of the conductive coil
  • the middle section of the connecting yoke surrounds the middle section of the conductive coil, so that the conductive coil after energization will be nearly C-shaped
  • the magnetic yoke generates a magnetic field, and the direction of the magnetic field line is uniformly conducted vertically from the N pole of the lower yoke to the S pole of the upper yoke.
  • the electromagnetic shielding strip is magnetized, so that the disordered ferromagnetic conductive particles in the electromagnetic shielding strip form N pole and S pole and then opposite poles attract and orientate, and the rear surface of the upper magnetic yoke is closely attached to the front surface of the connecting magnetic yoke , and is controlled up and down by the height adjustment component, which is used to adjust the distance between the upper yoke and the lower yoke according to the requirements of the electromagnetic shielding strips of different sizes to be magnetized, oriented and shaped.
  • the upper end and the lower end of the conductive coil are connected in parallel with the bridge rectifier, and then connected in series with the ammeter. It is straightened by filtering, and a thyristor control switch is connected in parallel outside the resistor and capacitor, which is used for voltage regulation and current limiting, so that the wire coil can obtain the required current value,
  • the height adjustment assembly is arranged above the upper magnetic yoke, and includes a positioning frame, a guide rod guide sleeve assembly, a screw thread sleeve assembly, and a distance adjustment plate movably connected to the lower end of the screw rod.
  • the guide rod guide sleeve assembly is disposed on two sides of the positioning frame. On the side, the screw sleeve is fixed in the middle of the positioning frame, the screw rod and the screw sleeve are screwed together and arranged vertically, the lower end of the screw rod is movably connected with the distance adjustment plate, the distance adjustment plate is fixedly connected to the upper end face of the upper magnetic yoke, and the distance adjustment plate is fixed on the upper end face of the upper magnetic yoke.
  • the sleeve rotates and cooperates to drive the distance-adjusting plate and the upper magnetic yoke to move up and down to adjust the distance.
  • a locking frame, a U-shaped hole bracket and a locking bolt are arranged between the rear end of the upper magnetic yoke and the support frame to ensure that the upper magnetic yoke is connected to the support frame.
  • the connecting yoke is tightly fitted to ensure stable magnetic flux conduction.
  • the cross section is approximately " ⁇ " or approximately " ⁇ " shape.
  • a dust cover is also provided above the positioning frame for dust isolation.
  • the rear ends of the upper magnetic yoke and the lower magnetic yoke are also provided with dustproof plates overlapping.
  • the lower end of the lower magnetic yoke is also provided with a foot pad to support and position the magnetic forming equipment.
  • an exhaust fan is arranged on one side of the case, and the air is taken in from the air inlet on the other side of the case, and the heat generated by the conductive coil in the case is drawn out with the wind to cool the conductive coil.
  • the magnetic forming equipment for preparing electromagnetic shielding sealing strips can pull ferromagnetic conductive particles by controlling the magnetic flux intensity of the magnetic field by means of the magnitude of the current;
  • the linear regression model is used for mathematical modeling and fitting after multiple sets of sampling training, so that the electric control parameters corresponding to the size parameters of the electromagnetic shielding strips to be magnetized uniformly oriented can be quickly obtained.
  • the initial shape and size of the electromagnetic shielding strip formed by dispensing are extremely limited, and the universality is excellent.
  • FIG. 1 is a schematic structural diagram of a magnetic forming device for preparing an electromagnetic shielding sealing strip according to the present embodiment
  • FIG. 2 is an exploded view of the magnetic forming equipment according to the present embodiment
  • FIG. 3 is a perspective view of the magnetic forming equipment according to this embodiment.
  • FIG. 4 is a rear side view of the magnetic forming apparatus according to this embodiment.
  • FIG. 5 is a left side view of the magnetic forming apparatus according to this embodiment.
  • FIG. 6 is a schematic diagram of the initial state of the electromagnetic shielding sealing strip according to the present embodiment, in a nearly " ⁇ " shape attitude, and a near " ⁇ " shape attitude;
  • FIG. 7 is a schematic diagram of the master control circuit of the electric control cabinet according to this embodiment.
  • FIG. 9 is a schematic diagram of the electrical control of the touch screen, the transformer and the A/D converter according to this embodiment.
  • FIG. 10 is a photo of the initial state of the electromagnetic shielding sealing strip described in this embodiment.
  • Fig. 11 is a photo of the electromagnetic shielding sealing strip according to this embodiment in a nearly " ⁇ " shape
  • Fig. 12 is a photo of the electromagnetic shielding sealing strip of the present embodiment in a nearly " ⁇ " shape
  • Fig. 13 is the data fitting surface diagram of the change of magnetic force by current and distance
  • Fig. 14 is a residual analysis diagram of the magnetic force-based regression typing fitting process
  • Fig. 15 is a data scatter plot of the change of magnetic force by current and distance
  • Fig. 16 is the fitting curve diagram of current I and aspect ratio ⁇ under the working condition that the upper magnetic field spacing is 90mm;
  • Fig. 17 is the fitting curve diagram of the current I and the aspect ratio ⁇ under the working condition that the upper magnetic field spacing is 120mm;
  • Fig. 18 is the fitting curve diagram of current I and aspect ratio ⁇ under the working condition that the upper magnetic field spacing is 150mm;
  • 1-electric control cabinet 2-alarm indicator light, 3-chassis, 4-dust cover, 5-air inlet, 6-front foot pad, 7-lower yoke, 8-upper yoke, 9-positioning frame , 10-guide rod guide sleeve assembly, 11-screw screw sleeve assembly, 12-conductive coil lower half, 13-conductive coil upper half, 14-exhaust fan, 15-conductive coil middle section, 16-adjustment plate, 17 -Support frame, 18- Rear foot pad, 19- Dustproof plate, 20- Locking bracket, 21- Connecting yoke, 22- Locking bolt, 23- Locking frame, 24- Electromagnetic shielding sealing strip in initial state, 25 -Electromagnetic shielding sealing strip with a nearly " ⁇ " shape, 26- Electromagnetic shielding sealing strip with a near " ⁇ ” shape, 27- Ferromagnetic conductive particles.
  • this embodiment provides a magnetic forming device for preparing electromagnetic shielding sealing strips, including an electric control cabinet 1 , a chassis 3 , a semi-enclosed magnetic yoke, a conductive coil and a height adjustment component.
  • the electric control cabinet 1 is provided with a bridge rectifier, a transformer, a Weilun touch screen, a ZW1619-S ammeter, a thyristor AP01, an A/D converter, and a PLC controller based on the Omron CP1H-XA40DR-A model. It is used to conduct DC power to the conductive coil, and control the power supply current of the conductive coil and the fault alarm reminder.
  • the semi-closed magnetic yoke is nearly C-shaped as a whole, including a horizontally arranged upper magnetic yoke 8, a lower magnetic yoke 7 and a vertically arranged connecting magnetic yoke 21 at the rear end.
  • the rear end of the magnetic yoke 8 surrounds the upper half section 13 of the conductive coil
  • the rear end of the lower magnetic yoke 7 surrounds the lower half section 12 of the conductive coil
  • the middle section of the connecting yoke 21 surrounds the middle section 15 of the conductive coil, so that the conductive coil after electrification
  • the nearly C-shaped yoke generates a magnetic field, and the direction of the magnetic field line is uniformly conducted vertically from the N pole of the lower yoke 7 to the S pole of the upper yoke 8, and the gap between the upper yoke 8 and the lower yoke 7
  • the electromagnetic shielding strip before solidification on the feeding conveyor belt is magnetized, so that the disordered ferromagnetic conductive particles 27 in the electromagnetic shielding strip form N pole, S pole and opposite poles attract and orientate, even two adjacent ones.
  • the magnetized ferromagnetic conductive particles 27 are attached to each other by end-to-end adsorption to form a fully enclosed shielding structure that is connected to each other inside. Lifting up and down is used to adjust the spacing between the upper yoke 8 and the lower yoke 7 according to the requirements of the electromagnetic shielding strips of different sizes to be magnetized, oriented and shaped.
  • the rear ends of the upper yoke 8 and the lower yoke 7 are also A dust-proof plate 19 is provided overlappingly, the lower magnetic yoke 7 is integrally connected with the connecting magnetic yoke 21, and the lower end of the lower magnetic yoke 7 is also provided with a foot pad, including the front foot pad 6 and the rear foot pad 18, so as to support positioning Live magnetic forming equipment.
  • the upper and lower ends of the conductive coil are connected in parallel with the bridge rectifier, and then connected in series with the ZW1619-S ammeter, and the input end of the bridge rectifier is electrically connected to the transformer, and the transformer and the main circuit are A resistor R01 and a capacitor C01 are connected in series between them for filtering and straightening, and the control switches V01 and V02 of the thyristor AP01 are connected in parallel on the outside of the resistor R01 and the capacitor C01 for voltage regulation, so that the wire coil can obtain the required current value.
  • the height adjustment assembly is arranged above the upper magnetic yoke 8, and includes a positioning frame 9, a guide rod guide sleeve assembly 10, a screw thread sleeve assembly 11, and a distance adjustment plate movably connected to the lower end of the screw rod.
  • the positioning frame 9 is also provided above.
  • There is a dust cover 4 for dust isolation the guide rod guide sleeve assembly 10 is arranged on both sides of the positioning frame 9, the screw sleeve is fixed in the middle of the positioning frame 9, and the screw rod and the screw sleeve are screwed and arranged vertically.
  • the lower end of the screw is movably connected with the distance-adjusting plate.
  • the distance-adjusting plate is fixedly connected to the upper end face of the upper magnetic yoke 8.
  • the distance-adjusting plate and the upper magnetic yoke 8 are moved up and down to adjust the distance.
  • a locking frame 23, a U-shaped hole bracket and a locking bolt 22 are arranged between the rear end and the support frame 17 to ensure that the upper magnetic yoke 8 is closely fitted with the connecting magnetic yoke 21 to ensure stable magnetic flux conduction.
  • the working principle of the main circuit in the electric control cabinet is as follows: in the figure, the primary side of the main transformer T1 is composed of the circuit breaker QF01, the thyristor control switches V01 and V02 to form the AC voltage regulation circuit of the main circuit, T1
  • the secondary side consists of a bridge rectifier circuit, a shunt RS01, three sections of the load conducting coil, and a freewheeling tube V03 to form the full-wave bridge rectifier main circuit.
  • the trigger signal of the thyristor trigger circuit is generated by AP01, and the line number 37 (pin 15 of AP01) is connected to the analog output port, and the analog output port provides analog potential to adjust the phase shift angle of its output pulse (15 The higher the pin potential, the smaller the current). To achieve voltage regulation on the primary side of the transformer.
  • the power supply of AP01 is provided by the power transformer T2.
  • the PLC channel sends the corresponding potential from the output module to the 15 pin of AP01, and when the "Start" button is pressed, the signal is extracted through the shunt (30:75mv)
  • the digital ammeter has a 0-5V analog output, and the current is measured through the corresponding channel of the A/D conversion module of the PLC, and sent to the touch screen for display. The measured value is compared with the pre-selected value.
  • the corresponding adjustment is re-adjusted by the PLC automatic tracking program until the two values are equal or close, so as to stabilize the current value of the wire coil.
  • the magnetic field generated by the series coils is affected by the shape of the yoke, and most of the magnetic field is guided by the yoke to form a loop upward or downward through the opening of the C-shaped yoke.
  • the intensity of magnetization varies with the distance of the C-shaped opening. Under the same current parameter, the larger the distance, the smaller the magnetic field; similarly, under the same distance parameter, the larger the current, the larger the magnetic field. Therefore, for this embodiment, we use data parameters such as multi-point sampling, current variables, and distance variables to draw a fitting curve based on the linear regression model of the Minitab data analysis tool (see Figures 13-15).
  • the curve parameters are obtained based on the linear regression model of the Minitab data analysis tool to determine whether the relationship between the magnetic force (unit: Gauss, Gs) and the current (unit: Ampere, A) is linear.
  • the distance parameters usually used are 90mm, 120mm and 150mm to meet the magnetization requirements of the electromagnetic shielding seals fed on the conveyor belt, so this empirical formula can be refined. Converted to three empirical formulas for three distances, retaining a single variable (current I):
  • the electromagnetic shielding sealing strip has a nearly " ⁇ " or " ⁇ " cross-section after being magnetized and formed by the magnetic field generated by the semi-closed yoke, wherein the The judging range of the ⁇ " type is the magnetized electromagnetic shielding sealing strip with an aspect ratio ⁇ (%) greater than 1.25, and the judgment range of the near " ⁇ " type is the electromagnetic shielding sealing strip after the magnetization with an aspect ratio ⁇ (%) of 1-1.25.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Regulation Of General Use Transformers (AREA)
  • Coating With Molten Metal (AREA)

Abstract

Disclosed in the present invention is a magnetic forming device for preparing an electromagnetic shielding sealing strip, comprising an electric control cabinet, a case, a semi-closed yoke, a conductive coil, and a height adjustment assembly. A bridge rectifier, a transformer, a touch screen, an ammeter, a silicon controlled rectifier, and a PLC controller are provided in the electric control cabinet; the case semi-covers the semi-closed yoke; the whole semi-closed yoke is approximately C-shaped, and comprises an upper yoke, a lower yoke, and a connecting yoke that are horizontally arranged; the height adjustment assembly comprises a positioning frame, a guide rod/guide sleeve assembly, a screw rod/screw sleeve assembly, and a distance adjustment plate movably connected to the lower end of a screw rod. The magnetic forming device can pull ferromagnetic conductive particles by controlling the magnetic flux intensity of a magnetic field by means of the current size; an electric control parameter can be rapidly obtained by performing mathematical modeling and fitting by means of a linear regression model after regulating a current parameter and a yoke distance parameter and performing multiple sets of sampling training; and an electromagnetic shielding sealing strip having an approximate "Δ" shape or approximate "n" shape is obtained according to the change in current intensity, and has wide applicability.

Description

一种制备电磁屏蔽密封条的磁力成型设备A kind of magnetic forming equipment for preparing electromagnetic shielding sealing strip 技术领域technical field
本发明涉及电磁屏蔽密封条生产技术领域,具体涉及一种制备电磁屏蔽密封条的磁力成型设备。The invention relates to the technical field of electromagnetic shielding sealing strip production, in particular to a magnetic forming device for preparing electromagnetic shielding sealing strips.
背景技术Background technique
电磁屏蔽密封条或者电磁屏蔽衬垫,作为电子产品密封材料和电磁屏蔽材料,得到市场的广泛认可,主要应用于车机、雷达、功放、军工、通讯基站、高频信号屏蔽等领域,传统的密封条采用硅胶材质较多,在密封条中掺杂有微小颗粒或者片状的铁磁性导电颗粒,并且利用磁场磁化作用,使铁磁性导电颗粒获得充磁效果,致使所有铁磁性导电颗粒产生微弱磁极,然后相邻两铁磁性导电颗粒异极相吸,将所有铁磁性导电颗粒按照磁感线方向定位并固化后定型,应用于电子产品后,可以将传统使用的电磁密封条经过缝隙透过的电磁信号,经过此次定向定型后完全屏蔽掉,应用效果极佳。市面上目前很少见到此类电磁屏蔽密封条或者电磁屏蔽衬垫,并且专用的生产制备设备也没有,应用前景广阔。Electromagnetic shielding sealing strips or electromagnetic shielding gaskets, as electronic product sealing materials and electromagnetic shielding materials, have been widely recognized by the market and are mainly used in automotive, radar, power amplifier, military, communication base stations, high-frequency signal shielding and other fields. The sealing strip is mostly made of silicone material, and the sealing strip is doped with tiny particles or flake-shaped ferromagnetic conductive particles, and the magnetic field magnetization is used to make the ferromagnetic conductive particles obtain a magnetization effect, causing all ferromagnetic conductive particles to produce weak Magnetic poles, and then two adjacent ferromagnetic conductive particles attract each other with opposite poles. All ferromagnetic conductive particles are positioned according to the direction of the magnetic field line and solidified and then shaped. After being applied to electronic products, the traditional electromagnetic sealing strip can be passed through the gap. The electromagnetic signal is completely shielded after this directional shaping, and the application effect is excellent. At present, such electromagnetic shielding sealing strips or electromagnetic shielding gaskets are rarely seen on the market, and there is no special production and preparation equipment, so the application prospect is broad.
为此,作为新型电磁屏蔽密封条的生产,在成型前就需要先让铁磁性导电颗粒在磁场中经过磁化统一定向,并且此类电磁屏蔽密封条经过磁化后马上定型,因此需要将未定型的密封条材料经过磁化过程完成初步定型,因此需要设计一种能够辅助电磁屏蔽密封条进行初步定型的吸附设备。For this reason, as the production of new electromagnetic shielding sealing strips, it is necessary to make the ferromagnetic conductive particles magnetize and orientate uniformly in the magnetic field before forming, and such electromagnetic shielding sealing strips are shaped immediately after being magnetized. The material of the sealing strip is preliminarily shaped through the magnetization process, so it is necessary to design an adsorption device that can assist the preliminary shaping of the electromagnetic shielding sealing strip.
发明内容SUMMARY OF THE INVENTION
本发明目的:为了能使点胶成型的电磁屏蔽条内的铁磁性导电颗粒能够经过磁化后统一定向,充分屏蔽掉从缝隙透过的电磁信号,改善现有电磁屏蔽条的电磁干扰问题,提出设计一种能够辅助电磁屏蔽密封条进行初步定型的吸附设备。The purpose of the invention is to make the ferromagnetic conductive particles in the electromagnetic shielding strip formed by dispensing can be uniformly oriented after magnetization, fully shield the electromagnetic signal passing through the gap, and improve the electromagnetic interference problem of the existing electromagnetic shielding strip. Design an adsorption device that can assist the electromagnetic shielding sealing strip in preliminary shaping.
为解决上述问题采取的技术方案是:The technical solutions adopted to solve the above problems are:
一种制备电磁屏蔽密封条的磁力成型设备,包括电控柜、机箱、半封闭式磁轭、导电线圈以及高度调节组件。A magnetic forming equipment for preparing electromagnetic shielding sealing strips comprises an electric control cabinet, a chassis, a semi-closed magnetic yoke, a conductive coil and a height adjustment component.
所述电控柜内设置有桥式整流器、变压器、触控屏、电流表、可控硅、PLC控制器,用于给导电线圈导通直流电,并控制导电线圈供电电流大小以及故障报警提醒,The electric control cabinet is provided with a bridge rectifier, a transformer, a touch screen, an ammeter, a thyristor, and a PLC controller, which are used to conduct direct current for the conductive coil, and control the power supply current of the conductive coil and a fault alarm reminder.
所述机箱半包覆住半封闭式磁轭,所述半封闭式磁轭整体呈近C型,包括水平布置的上磁轭、下磁轭以及竖直布置在后端的连接磁轭,所述上磁轭后端围绕导电线圈上半段, 所述下磁轭后端围绕导电线圈下半段,所述连接磁轭中间段围绕导电线圈中间段,使得通电后的导电线圈将呈近C型的磁轭产生磁场,并且磁感线方向由下磁轭的N极均匀竖直方向传导给上磁轭的S极,将上磁轭与下磁轭之间的供料输送带上的固化前的电磁屏蔽条实施磁化处理,使电磁屏蔽条内的杂乱无章的铁磁性导电颗粒形成N极、S极后异极相吸而定向,所述上磁轭后端面与连接磁轭前端面紧密贴合,且由高度调节组件控制上下升降,用于根据不同规格尺寸的电磁屏蔽条待磁化统一定向定型的需求而调节上磁轭与下磁轭之间的间距,所述下磁轭与连接磁轭一体固连,The case half covers the semi-closed magnetic yoke, and the semi-closed magnetic yoke is nearly C-shaped as a whole, including an upper magnetic yoke arranged horizontally, a lower magnetic yoke and a connecting magnetic yoke arranged vertically at the rear end. The rear end of the upper magnetic yoke surrounds the upper half of the conductive coil, the rear end of the lower magnetic yoke surrounds the lower half of the conductive coil, and the middle section of the connecting yoke surrounds the middle section of the conductive coil, so that the conductive coil after energization will be nearly C-shaped The magnetic yoke generates a magnetic field, and the direction of the magnetic field line is uniformly conducted vertically from the N pole of the lower yoke to the S pole of the upper yoke. The electromagnetic shielding strip is magnetized, so that the disordered ferromagnetic conductive particles in the electromagnetic shielding strip form N pole and S pole and then opposite poles attract and orientate, and the rear surface of the upper magnetic yoke is closely attached to the front surface of the connecting magnetic yoke , and is controlled up and down by the height adjustment component, which is used to adjust the distance between the upper yoke and the lower yoke according to the requirements of the electromagnetic shielding strips of different sizes to be magnetized, oriented and shaped. The lower yoke and the connecting yoke united,
所述导电线圈上端接电端和下端接电端与桥式整流器并联,再与电流表串联,而桥式整流器的输入端与变压器电性连接,而变压器与主回路之间串联有电阻和电容,以滤波取直,且电阻和电容外侧还并联有可控硅的控制开关,用于调压限流,使得导线线圈获得所需的电流值,The upper end and the lower end of the conductive coil are connected in parallel with the bridge rectifier, and then connected in series with the ammeter. It is straightened by filtering, and a thyristor control switch is connected in parallel outside the resistor and capacitor, which is used for voltage regulation and current limiting, so that the wire coil can obtain the required current value,
所述高度调节组件设置在上磁轭的上方,包括定位架、导杆导套组件、螺杆螺套组件、与螺杆下端活动连接的调距板,所述导杆导套组件设置在定位架两侧,所述螺套固定在定位架中部,螺杆与螺套螺接配合后竖直布置,螺杆下端与调距板活动连接,所述调距板固连在上磁轭上端面,在螺杆螺套旋转配合下带动调距板和上磁轭上下升降调距,所述上磁轭后端与支撑架之间设置锁紧架、U型孔支架和锁紧螺栓,用于保证上磁轭与连接磁轭紧密贴合,保证磁通传导稳定。The height adjustment assembly is arranged above the upper magnetic yoke, and includes a positioning frame, a guide rod guide sleeve assembly, a screw thread sleeve assembly, and a distance adjustment plate movably connected to the lower end of the screw rod. The guide rod guide sleeve assembly is disposed on two sides of the positioning frame. On the side, the screw sleeve is fixed in the middle of the positioning frame, the screw rod and the screw sleeve are screwed together and arranged vertically, the lower end of the screw rod is movably connected with the distance adjustment plate, the distance adjustment plate is fixedly connected to the upper end face of the upper magnetic yoke, and the distance adjustment plate is fixed on the upper end face of the upper magnetic yoke. The sleeve rotates and cooperates to drive the distance-adjusting plate and the upper magnetic yoke to move up and down to adjust the distance. A locking frame, a U-shaped hole bracket and a locking bolt are arranged between the rear end of the upper magnetic yoke and the support frame to ensure that the upper magnetic yoke is connected to the support frame. The connecting yoke is tightly fitted to ensure stable magnetic flux conduction.
进一步地,所述电磁屏蔽密封条在经过半封闭式磁轭产生的磁场磁化后,截面呈近“△”或近“∩”型。Further, after the electromagnetic shielding sealing strip is magnetized by the magnetic field generated by the semi-closed magnetic yoke, the cross section is approximately "△" or approximately "∩" shape.
进一步地,所述定位架上方还设置有防尘罩,用于隔尘。Further, a dust cover is also provided above the positioning frame for dust isolation.
进一步地,所述上磁轭和下磁轭后端还交叠设置有防尘板。Further, the rear ends of the upper magnetic yoke and the lower magnetic yoke are also provided with dustproof plates overlapping.
进一步地,所述下磁轭下端还设置有脚垫,支撑定位住磁力成型设备。Further, the lower end of the lower magnetic yoke is also provided with a foot pad to support and position the magnetic forming equipment.
进一步地,所述机箱内一侧设置有抽风机,并从机箱另一侧的进风口进气,将机箱内的导电线圈发热量随风抽出,使导电线圈降温。Further, an exhaust fan is arranged on one side of the case, and the air is taken in from the air inlet on the other side of the case, and the heat generated by the conductive coil in the case is drawn out with the wind to cool the conductive coil.
本发明的有益效果是:The beneficial effects of the present invention are:
1.该制备电磁屏蔽密封条的磁力成型设备能够借助电流大小控制磁场磁通强度来提拉铁磁性导电颗粒;1. The magnetic forming equipment for preparing electromagnetic shielding sealing strips can pull ferromagnetic conductive particles by controlling the magnetic flux intensity of the magnetic field by means of the magnitude of the current;
2.并且经过调控电流参数和磁轭间距参数,多组采样训练后以线性回归模型进行数学建模拟合,从而可快速得出将要进行磁化统一定向的电磁屏蔽条对应尺寸参数的电控参数;2. After adjusting the current parameters and the yoke spacing parameters, the linear regression model is used for mathematical modeling and fitting after multiple sets of sampling training, so that the electric control parameters corresponding to the size parameters of the electromagnetic shielding strips to be magnetized uniformly oriented can be quickly obtained. ;
3.并且根据电流强度产生的磁力强度获得横截面呈近“△”或近“∩”型定向的电磁屏蔽密封条,适用性广;3. And according to the magnetic force generated by the current intensity, the electromagnetic shielding sealing strip with a cross-section of nearly "△" or nearly "∩" type orientation is obtained, which has wide applicability;
4.并且可在线快速定型,方便传送带不间断供应点胶成型的电磁屏蔽条进行磁化定向, 生产效率高;4. And it can be quickly shaped online, which is convenient for the conveyor belt to continuously supply the electromagnetic shielding strip formed by dispensing for magnetization orientation, and the production efficiency is high;
5.受点胶成型的电磁屏蔽条初始形状和尺寸限制极小,普适性极佳。5. The initial shape and size of the electromagnetic shielding strip formed by dispensing are extremely limited, and the universality is excellent.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments.
图1为本实施例制备电磁屏蔽密封条的磁力成型设备的结构示意图;1 is a schematic structural diagram of a magnetic forming device for preparing an electromagnetic shielding sealing strip according to the present embodiment;
图2为本实施例所述磁力成型设备的爆炸图;FIG. 2 is an exploded view of the magnetic forming equipment according to the present embodiment;
图3为本实施例所述磁力成型设备的立体图;3 is a perspective view of the magnetic forming equipment according to this embodiment;
图4为本实施例所述磁力成型设备的后侧视图;FIG. 4 is a rear side view of the magnetic forming apparatus according to this embodiment;
图5为本实施例所述磁力成型设备的左视图;FIG. 5 is a left side view of the magnetic forming apparatus according to this embodiment;
图6为本实施例所述电磁屏蔽密封条初始状态、呈近“△”型姿态、呈近“∩”型姿态的示意图;FIG. 6 is a schematic diagram of the initial state of the electromagnetic shielding sealing strip according to the present embodiment, in a nearly "△" shape attitude, and a near "∩" shape attitude;
图7为本实施例所述电控柜总控电路的原理图;FIG. 7 is a schematic diagram of the master control circuit of the electric control cabinet according to this embodiment;
图8为本实施例所述抽风机控制电路和PLC控制器的电控原理图;8 is a schematic diagram of the electrical control of the exhaust fan control circuit and the PLC controller described in this embodiment;
图9为本实施例所述触控屏、变压器以及A/D转换器的电控原理图;9 is a schematic diagram of the electrical control of the touch screen, the transformer and the A/D converter according to this embodiment;
图10为本实施例所述电磁屏蔽密封条初始状态的照片;FIG. 10 is a photo of the initial state of the electromagnetic shielding sealing strip described in this embodiment;
图11为本实施例所述电磁屏蔽密封条呈近“∩”型姿态的照片;Fig. 11 is a photo of the electromagnetic shielding sealing strip according to this embodiment in a nearly "∩" shape;
图12为本实施例所述电磁屏蔽密封条呈近“△”型姿态的照片;Fig. 12 is a photo of the electromagnetic shielding sealing strip of the present embodiment in a nearly "△" shape;
图13为磁力受电流、距离变动的数据拟合曲面图;Fig. 13 is the data fitting surface diagram of the change of magnetic force by current and distance;
图14为磁力基于回归分型拟合过程的残差分析图;Fig. 14 is a residual analysis diagram of the magnetic force-based regression typing fitting process;
图15为磁力受电流、距离变动的数据散点图;Fig. 15 is a data scatter plot of the change of magnetic force by current and distance;
图16为上磁场间距为90mm的工况条件下电流I与高宽比η的拟合曲线图;Fig. 16 is the fitting curve diagram of current I and aspect ratio η under the working condition that the upper magnetic field spacing is 90mm;
图17为上磁场间距为120mm的工况条件下电流I与高宽比η的拟合曲线图;Fig. 17 is the fitting curve diagram of the current I and the aspect ratio η under the working condition that the upper magnetic field spacing is 120mm;
图18为上磁场间距为150mm的工况条件下电流I与高宽比η的拟合曲线图;Fig. 18 is the fitting curve diagram of current I and aspect ratio η under the working condition that the upper magnetic field spacing is 150mm;
其中,1-电控柜,2-报警指示灯,3-机箱,4-防尘罩,5-进风口,6-前脚垫,7-下磁轭,8-上磁轭,9-定位架,10-导杆导套组件,11-螺杆螺套组件,12-导电线圈下半段,13-导电线圈上半段,14-抽风机,15-导电线圈中间段,16-调节板,17-支撑架,18-后脚垫,19-防尘板,20-锁紧支架,21-连接磁轭,22-锁紧螺栓,23-锁紧架,24-初始状态的电磁屏蔽密封条,25-呈近“∩”型姿态的电磁屏蔽密封条,26-呈近“△”型姿态的电磁屏蔽密封条,27-铁磁性导电颗粒。Among them, 1-electric control cabinet, 2-alarm indicator light, 3-chassis, 4-dust cover, 5-air inlet, 6-front foot pad, 7-lower yoke, 8-upper yoke, 9-positioning frame , 10-guide rod guide sleeve assembly, 11-screw screw sleeve assembly, 12-conductive coil lower half, 13-conductive coil upper half, 14-exhaust fan, 15-conductive coil middle section, 16-adjustment plate, 17 -Support frame, 18- Rear foot pad, 19- Dustproof plate, 20- Locking bracket, 21- Connecting yoke, 22- Locking bolt, 23- Locking frame, 24- Electromagnetic shielding sealing strip in initial state, 25 -Electromagnetic shielding sealing strip with a nearly "∩" shape, 26- Electromagnetic shielding sealing strip with a near "△" shape, 27- Ferromagnetic conductive particles.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
实施例:Example:
请参阅图1-9,本实施例提出一种制备电磁屏蔽密封条的磁力成型设备,包括电控柜1、机箱3、半封闭式磁轭、导电线圈以及高度调节组件。Referring to FIGS. 1-9 , this embodiment provides a magnetic forming device for preparing electromagnetic shielding sealing strips, including an electric control cabinet 1 , a chassis 3 , a semi-enclosed magnetic yoke, a conductive coil and a height adjustment component.
所述电控柜1内设置有桥式整流器、变压器、威纶触控屏、ZW1619-S电流表、可控硅AP01、A/D转换器、基于欧姆龙CP1H-XA40DR-A型号的PLC控制器,用于给导电线圈导通直流电,并控制导电线圈供电电流大小以及故障报警提醒,The electric control cabinet 1 is provided with a bridge rectifier, a transformer, a Weilun touch screen, a ZW1619-S ammeter, a thyristor AP01, an A/D converter, and a PLC controller based on the Omron CP1H-XA40DR-A model. It is used to conduct DC power to the conductive coil, and control the power supply current of the conductive coil and the fault alarm reminder.
所述机箱3内一侧设置有抽风机14,并从机箱3另一侧的进风口5进气,将机箱3内的导电线圈发热量随风抽出,使导电线圈降温,所述机箱3半包覆住半封闭式磁轭,所述半封闭式磁轭整体呈近C型,包括水平布置的上磁轭8、下磁轭7以及竖直布置在后端的连接磁轭21,所述上磁轭8后端围绕导电线圈上半段13,所述下磁轭7后端围绕导电线圈下半段12,所述连接磁轭21中间段围绕导电线圈中间段15,使得通电后的导电线圈将呈近C型的磁轭产生磁场,并且磁感线方向由下磁轭7的N极均匀竖直方向传导给上磁轭8的S极,将上磁轭8与下磁轭7之间的供料输送带上的固化前的电磁屏蔽条实施磁化处理,使电磁屏蔽条内的杂乱无章的铁磁性导电颗粒27形成N极、S极后异极相吸而定向,甚至是相邻两个磁化后的铁磁性导电颗粒27首尾异极吸附相接,形成内部彼此相连的全封闭屏蔽结构,所述上磁轭8后端面与连接磁轭21前端面紧密贴合,且由高度调节组件控制上下升降,用于根据不同规格尺寸的电磁屏蔽条待磁化统一定向定型的需求而调节上磁轭8与下磁轭7之间的间距,所述上磁轭8和下磁轭7后端还交叠设置有防尘板19,所述下磁轭7与连接磁轭21一体固连,所述下磁轭7下端还设置有脚垫,包括前脚垫6和后脚垫18,以此支撑定位住磁力成型设备。One side of the case 3 is provided with an exhaust fan 14, and the air is drawn from the air inlet 5 on the other side of the case 3, and the heat generated by the conductive coil in the case 3 is drawn out with the wind, so that the conductive coil is cooled down, and the case 3 is halfway. Covering the semi-closed magnetic yoke, the semi-closed magnetic yoke is nearly C-shaped as a whole, including a horizontally arranged upper magnetic yoke 8, a lower magnetic yoke 7 and a vertically arranged connecting magnetic yoke 21 at the rear end. The rear end of the magnetic yoke 8 surrounds the upper half section 13 of the conductive coil, the rear end of the lower magnetic yoke 7 surrounds the lower half section 12 of the conductive coil, and the middle section of the connecting yoke 21 surrounds the middle section 15 of the conductive coil, so that the conductive coil after electrification The nearly C-shaped yoke generates a magnetic field, and the direction of the magnetic field line is uniformly conducted vertically from the N pole of the lower yoke 7 to the S pole of the upper yoke 8, and the gap between the upper yoke 8 and the lower yoke 7 The electromagnetic shielding strip before solidification on the feeding conveyor belt is magnetized, so that the disordered ferromagnetic conductive particles 27 in the electromagnetic shielding strip form N pole, S pole and opposite poles attract and orientate, even two adjacent ones. The magnetized ferromagnetic conductive particles 27 are attached to each other by end-to-end adsorption to form a fully enclosed shielding structure that is connected to each other inside. Lifting up and down is used to adjust the spacing between the upper yoke 8 and the lower yoke 7 according to the requirements of the electromagnetic shielding strips of different sizes to be magnetized, oriented and shaped. The rear ends of the upper yoke 8 and the lower yoke 7 are also A dust-proof plate 19 is provided overlappingly, the lower magnetic yoke 7 is integrally connected with the connecting magnetic yoke 21, and the lower end of the lower magnetic yoke 7 is also provided with a foot pad, including the front foot pad 6 and the rear foot pad 18, so as to support positioning Live magnetic forming equipment.
参阅图7,所述导电线圈上端接电端和下端接电端与桥式整流器并联,再与ZW1619-S电流表串联,而桥式整流器的输入端与变压器电性连接,而变压器与主回路之间串联有电阻R01和电容C01以滤波取直,且电阻R01和电容C01外侧还并联有可控硅AP01的控制开关V01和V02,用于调压,使得导线线圈获得所需的电流值。Referring to Figure 7, the upper and lower ends of the conductive coil are connected in parallel with the bridge rectifier, and then connected in series with the ZW1619-S ammeter, and the input end of the bridge rectifier is electrically connected to the transformer, and the transformer and the main circuit are A resistor R01 and a capacitor C01 are connected in series between them for filtering and straightening, and the control switches V01 and V02 of the thyristor AP01 are connected in parallel on the outside of the resistor R01 and the capacitor C01 for voltage regulation, so that the wire coil can obtain the required current value.
所述高度调节组件设置在上磁轭8的上方,包括定位架9、导杆导套组件10、螺杆螺套组件11、与螺杆下端活动连接的调距板,所述定位架9上方还设置有防尘罩4,用于隔尘,所述导杆导套组件10设置在定位架9两侧,所述螺套固定在定位架9中部,螺杆与螺套螺接配合后竖直布置,螺杆下端与调距板活动连接,所述调距板固连在上磁轭8上端面,在螺杆螺套旋转配合下带动调距板和上磁轭8上下升降调距,所述上磁轭8后端与支撑架 17之间设置锁紧架23、U型孔支架和锁紧螺栓22,用于保证上磁轭8与连接磁轭21紧密贴合,保证磁通传导稳定。The height adjustment assembly is arranged above the upper magnetic yoke 8, and includes a positioning frame 9, a guide rod guide sleeve assembly 10, a screw thread sleeve assembly 11, and a distance adjustment plate movably connected to the lower end of the screw rod. The positioning frame 9 is also provided above. There is a dust cover 4 for dust isolation, the guide rod guide sleeve assembly 10 is arranged on both sides of the positioning frame 9, the screw sleeve is fixed in the middle of the positioning frame 9, and the screw rod and the screw sleeve are screwed and arranged vertically. The lower end of the screw is movably connected with the distance-adjusting plate. The distance-adjusting plate is fixedly connected to the upper end face of the upper magnetic yoke 8. Under the rotation of the screw sleeve, the distance-adjusting plate and the upper magnetic yoke 8 are moved up and down to adjust the distance. The upper magnetic yoke 8. A locking frame 23, a U-shaped hole bracket and a locking bolt 22 are arranged between the rear end and the support frame 17 to ensure that the upper magnetic yoke 8 is closely fitted with the connecting magnetic yoke 21 to ensure stable magnetic flux conduction.
特别地,参阅图7,所述电控柜内的主电路工作原理如下:图中主变压器T1原边由断路器QF01、可控硅控制开关V01和V02构成主电路的交流调压电路,T1副边由桥式整流电路、分流器RS01、负载导电线圈的三段、续流管V03构成全波桥式整流主电路。In particular, referring to FIG. 7, the working principle of the main circuit in the electric control cabinet is as follows: in the figure, the primary side of the main transformer T1 is composed of the circuit breaker QF01, the thyristor control switches V01 and V02 to form the AC voltage regulation circuit of the main circuit, T1 The secondary side consists of a bridge rectifier circuit, a shunt RS01, three sections of the load conducting coil, and a freewheeling tube V03 to form the full-wave bridge rectifier main circuit.
可控硅触发电路的触发信号分别由AP01产生,线号37线(AP01的15脚)连接到模拟量输出口,由模拟量输出口提供模拟电位,来调节其输出脉冲的移相角(15脚电位越高电流越小)。来实现变压器原边的电压调节。The trigger signal of the thyristor trigger circuit is generated by AP01, and the line number 37 (pin 15 of AP01) is connected to the analog output port, and the analog output port provides analog potential to adjust the phase shift angle of its output pulse (15 The higher the pin potential, the smaller the current). To achieve voltage regulation on the primary side of the transformer.
特别地,AP01的电源由电源变压器T2提供。In particular, the power supply of AP01 is provided by the power transformer T2.
参阅图7、8和9,数字信号由触摸屏输入预选值后,PLC通道把相应电位由输出模块给到AP01的15脚,当按下“启动”按钮后通过分流器(30:75mv)提取信号到PA01数字电流表,数字电流表带有0-5V模拟量输出,通过PLC的A/D转换模块的相应通道对电流进行测量,并送触摸屏器显示,测量后的值与预选值比较,当显示值比预选值高或低时通过PLC自动跟踪程序重新作相应的调整,直至两值相等或接近,以此稳定导线线圈的电流值。Referring to Figures 7, 8 and 9, after the digital signal is input to the preselected value from the touch screen, the PLC channel sends the corresponding potential from the output module to the 15 pin of AP01, and when the "Start" button is pressed, the signal is extracted through the shunt (30:75mv) To the PA01 digital ammeter, the digital ammeter has a 0-5V analog output, and the current is measured through the corresponding channel of the A/D conversion module of the PLC, and sent to the touch screen for display. The measured value is compared with the pre-selected value. When the displayed value When the value is higher or lower than the preselected value, the corresponding adjustment is re-adjusted by the PLC automatic tracking program until the two values are equal or close, so as to stabilize the current value of the wire coil.
由于磁力成型设备三组线圈串联,串联线圈产生的磁场受磁轭形状的影响,大部分磁场通过磁轭的导向通过C型磁轭开口处向上或向下形成环路。磁化的强度随C型开口距离的变化而变化,相同电流参数下,距离越大磁场越小;同样地,相同距离参数下,电流越大磁场越大。故我们针对本实施例,利用多点位采样、电流变量、距离变量等数据参数,绘制出基于Minitab数据分析工具的线性回归模型得出的拟合曲线(参阅图13-15)。Since the three sets of coils of the magnetic forming equipment are connected in series, the magnetic field generated by the series coils is affected by the shape of the yoke, and most of the magnetic field is guided by the yoke to form a loop upward or downward through the opening of the C-shaped yoke. The intensity of magnetization varies with the distance of the C-shaped opening. Under the same current parameter, the larger the distance, the smaller the magnetic field; similarly, under the same distance parameter, the larger the current, the larger the magnetic field. Therefore, for this embodiment, we use data parameters such as multi-point sampling, current variables, and distance variables to draw a fitting curve based on the linear regression model of the Minitab data analysis tool (see Figures 13-15).
由于本设备采用的C型磁轭结构并非一体固连,在电生磁过程难免产生不确定性,为此需要针对距离参数进行部分取样,包括90mm、100mm、110mm、120mm、130mm、140mm和150mm的距离样点,在仅仅改变电流变量的情况下,基于Minitab数据分析工具的线性回归模型获得曲线参数来判定磁力(单位:高斯,Gs)与电流(单位:安培,A)的关系是否具备线性关系,参阅附图14和15,基于Minitab数据分析工具对采样数据进行标准差分析,并然采样数据与均值比对汇总,得出采样数据标准化残差曲线图,是否具备可循的线性关系,再选用合适的多项式模型进行拟合处理采样数据,最终获得距离参数不变,改变电流变量而获得的电流-磁力拟合曲线图,参阅图15,可见电流与磁力的拟合曲线误差极小,电流与磁力完全具备线性关系。Since the C-type yoke structure used by this equipment is not integrally connected, uncertainty will inevitably occur in the process of electromagnetization. For this reason, it is necessary to conduct partial sampling for distance parameters, including 90mm, 100mm, 110mm, 120mm, 130mm, 140mm and 150mm In the case of only changing the current variable, the curve parameters are obtained based on the linear regression model of the Minitab data analysis tool to determine whether the relationship between the magnetic force (unit: Gauss, Gs) and the current (unit: Ampere, A) is linear. relationship, referring to Figures 14 and 15, based on the Minitab data analysis tool, the standard deviation analysis of the sampled data is carried out, and then the sampled data is compared and summarized with the mean, and the standardized residual curve of the sampled data is obtained. Whether there is a followable linear relationship, Then select a suitable polynomial model to fit and process the sampled data, and finally obtain the current-magnetic force fitting curve obtained by changing the current variable without changing the distance parameter. See Figure 15. It can be seen that the error of the fitting curve between the current and the magnetic force is extremely small. Electric current and magnetic force have a completely linear relationship.
值得一提的是,由于本磁力成型设备工况稳定,通常采用的距离参数选用90mm、120mm和150mm便可以满足对传送带上进料的电磁屏蔽密封条的磁化需求,故本经验公式可以再细化为针对三种距离,保留单一变量(电流I)的三个经验公式:It is worth mentioning that due to the stable working conditions of the magnetic forming equipment, the distance parameters usually used are 90mm, 120mm and 150mm to meet the magnetization requirements of the electromagnetic shielding seals fed on the conveyor belt, so this empirical formula can be refined. Converted to three empirical formulas for three distances, retaining a single variable (current I):
η(%)=0.6621+0.1118*I-0.005828*I^2+0.000103*I^3;        (ⅰ)η(%)=0.6621+0.1118*I-0.005828*I^2+0.000103*I^3; (ⅰ)
η(%)=0.7261+0.07943*I-0.003151*I^2+0.000045*I^3;      (ⅱ)η(%)=0.7261+0.07943*I-0.003151*I^2+0.000045*I^3; (ii)
η(%)=0.7085+0.07765*I-0.003013*I^2+0.000045*I^3;      (ⅲ)η(%)=0.7085+0.07765*I-0.003013*I^2+0.000045*I^3; (iii)
其中,η(%)-电磁屏蔽密封条经过磁化成型后的高宽比;Among them, η (%) - the aspect ratio of the electromagnetic shielding sealing strip after magnetization;
I-电流,单位:安培A;I-current, unit: ampere A;
公式ⅰ-本磁力成型设备的上磁轭与下磁轭间距为90mm的工况条件下,改变电流I参数获得的高宽比η(%),参见图16;Formula 1 - The aspect ratio η (%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 90mm, see Figure 16;
公式ⅱ-本磁力成型设备的上磁轭与下磁轭间距为120mm的工况条件下,改变电流I参数获得的高宽比η(%),参见图17;Formula 2 - The aspect ratio η (%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 120mm, see Figure 17;
公式ⅲ-本磁力成型设备的上磁轭与下磁轭间距为150mm的工况条件下,改变电流I参数获得的高宽比η(%),参见图18。Formula ⅲ - the aspect ratio η (%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 150mm, see Figure 18.
作为进一步的实施方案,基于以上数据建模分析,我们规定电磁屏蔽密封条在经过半封闭式磁轭产生的磁场磁化成型后,截面呈近“△”或近“∩”型,其中呈近“△”型判定范围为高宽比η(%)大于1.25的磁化后电磁屏蔽密封条,近“∩”型判定范围为高宽比η(%)为1-1.25的磁化后电磁屏蔽密封条。As a further embodiment, based on the above data modeling analysis, we stipulate that the electromagnetic shielding sealing strip has a nearly "△" or "∩" cross-section after being magnetized and formed by the magnetic field generated by the semi-closed yoke, wherein the The judging range of the △" type is the magnetized electromagnetic shielding sealing strip with an aspect ratio η(%) greater than 1.25, and the judgment range of the near "∩" type is the electromagnetic shielding sealing strip after the magnetization with an aspect ratio η(%) of 1-1.25.
基于上述对近“△”或近“∩”型电磁屏蔽条的规定,我们将拟合曲线获得的经验公式ⅰ、ⅱ和ⅲ录入PLC编程代码中,根据经验公式为获得近“△”或近“∩”型的电磁屏蔽条自主采用合适的上磁轭与下磁轭距离,以及电流参数,调校方便,适用性广。Based on the above-mentioned regulations on electromagnetic shielding strips of near "△" or near "∩" type, we input the empirical formulas ⅰ, Ⅱ and ⅲ obtained by fitting the curve into the PLC programming code. The "∩" type electromagnetic shielding bar independently adopts the appropriate distance between the upper yoke and the lower yoke, as well as the current parameters, which is easy to adjust and has wide applicability.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the purpose of the present invention. After various changes, modifications, substitutions and alterations, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种制备电磁屏蔽密封条的磁力成型设备,其特征在于:包括电控柜、机箱、半封闭式磁轭、导电线圈以及高度调节组件,A magnetic forming equipment for preparing electromagnetic shielding sealing strips is characterized in that it comprises an electric control cabinet, a chassis, a semi-closed magnetic yoke, a conductive coil and a height adjustment component,
    所述电控柜内设置有桥式整流器、变压器、触控屏、电流表、可控硅、PLC控制器,用于给导电线圈导通直流电,并控制导电线圈供电电流大小以及故障报警提醒,The electric control cabinet is provided with a bridge rectifier, a transformer, a touch screen, an ammeter, a thyristor, and a PLC controller, which are used to conduct direct current for the conductive coil, and control the power supply current of the conductive coil and a fault alarm reminder.
    所述机箱半包覆住半封闭式磁轭,所述半封闭式磁轭整体呈近C型,包括水平布置的上磁轭、下磁轭以及竖直布置在后端的连接磁轭,所述上磁轭后端围绕导电线圈上半段,所述下磁轭后端围绕导电线圈下半段,所述连接磁轭中间段围绕导电线圈中间段,使得通电后的导电线圈将呈近C型的磁轭产生磁场,并且磁感线方向由下磁轭的N极均匀竖直方向传导给上磁轭的S极,将上磁轭与下磁轭之间的供料输送带上的固化前的电磁屏蔽条实施磁化处理,使电磁屏蔽条内的杂乱无章的铁磁性导电颗粒形成N极、S极后异极相吸而定向,所述上磁轭后端面与连接磁轭前端面紧密贴合,且由高度调节组件控制上下升降,所述下磁轭与连接磁轭一体固连,The case half covers the semi-closed magnetic yoke, and the semi-closed magnetic yoke is nearly C-shaped as a whole, including an upper magnetic yoke arranged horizontally, a lower magnetic yoke and a connecting magnetic yoke arranged vertically at the rear end. The rear end of the upper yoke surrounds the upper half of the conductive coil, the rear end of the lower yoke surrounds the lower half of the conductive coil, and the middle section of the connecting yoke surrounds the middle section of the conductive coil, so that the conductive coil after energization will be nearly C-shaped The magnetic yoke generates a magnetic field, and the direction of the magnetic field line is uniformly conducted vertically from the N pole of the lower yoke to the S pole of the upper yoke. The electromagnetic shielding strip is magnetized, so that the disordered ferromagnetic conductive particles in the electromagnetic shielding strip form N pole and S pole and then opposite poles attract and orientate, and the rear surface of the upper magnetic yoke is closely attached to the front surface of the connecting magnetic yoke , and is controlled up and down by the height adjustment component, the lower yoke is integrally connected with the connecting yoke,
    所述高度调节组件设置在上磁轭的上方,包括定位架、导杆导套组件、螺杆螺套组件、与螺杆下端活动连接的调距板。The height adjustment assembly is arranged above the upper magnetic yoke, and includes a positioning frame, a guide rod guide sleeve assembly, a screw screw sleeve assembly, and a distance adjustment plate movably connected with the lower end of the screw rod.
  2. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述导电线圈上端接电端和下端接电端与桥式整流器并联,再与电流表串联,而桥式整流器的输入端与变压器电性连接,而变压器与主回路之间串联有电阻和电容,以滤波取直,且电阻和电容外侧还并联有可控硅的控制开关。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, characterized in that: the upper end of the conductive coil and the lower end of the conductive coil are connected in parallel with the bridge rectifier, and then connected in series with the ammeter, and the bridge rectifier is connected in parallel. The input terminal is electrically connected to the transformer, and a resistor and a capacitor are connected in series between the transformer and the main circuit for filtering and straightening, and a thyristor control switch is connected in parallel outside the resistor and the capacitor.
  3. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述导杆导套组件设置在定位架两侧,所述螺套固定在定位架中部,螺杆与螺套螺接配合后竖直布置,螺杆下端与调距板活动连接,所述调距板固连在上磁轭上端面。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, characterized in that: the guide rod and guide sleeve assemblies are arranged on both sides of the positioning frame, the screw sleeve is fixed in the middle of the positioning frame, and the screw and the screw sleeve are screwed together. After being connected and matched, it is arranged vertically, and the lower end of the screw rod is movably connected with the distance-adjusting plate, and the distance-adjusting plate is fixedly connected to the upper end face of the upper magnetic yoke.
  4. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述上磁轭后端与支撑架之间设置锁紧架、U型孔支架和锁紧螺栓,使上磁轭与连接磁轭紧密贴合。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, wherein a locking frame, a U-shaped hole bracket and a locking bolt are arranged between the rear end of the upper magnetic yoke and the support frame, so that the upper magnetic The yoke is tightly fitted with the connecting yoke.
  5. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述电磁屏蔽密封条在经过半封闭式磁轭产生的磁场磁化后,截面呈近“△”或近“∩”型。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, characterized in that: after the electromagnetic shielding sealing strips are magnetized by the magnetic field generated by the semi-closed magnetic yoke, the cross-section is approximately "△" or nearly "∩" "type.
  6. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述定位架上方还设置有防尘罩。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, wherein a dust cover is further provided above the positioning frame.
  7. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述上磁轭和下磁轭后端还交叠设置有防尘板,所述下磁轭下端还设置有脚垫。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, wherein the rear ends of the upper magnetic yoke and the lower magnetic yoke are also provided with dustproof plates, and the lower end of the lower magnetic yoke is also provided with a dustproof plate. foot pads.
  8. 根据权利要求1所述的制备电磁屏蔽密封条的磁力成型设备,其特征在于:所述机箱内一侧设置有抽风机,并从机箱另一侧的进风口进气。The magnetic forming equipment for preparing electromagnetic shielding sealing strips according to claim 1, characterized in that: an exhaust fan is arranged on one side of the casing, and the air is taken in from an air inlet on the other side of the casing.
  9. 一种电磁屏蔽密封条的磁化成型方法,其特征在于,根据权利要求1-8任一所述的制 备电磁屏蔽密封条的磁力成型设备,采用90mm、120mm或150mm的C型磁轭间距,依据如下经验公式获得所需高宽比η(%)的磁化后电磁屏蔽密封条:A magnetization forming method of electromagnetic shielding sealing strip, characterized in that, according to the magnetic forming equipment for preparing electromagnetic shielding sealing strip according to any one of claims 1-8, a C-shaped magnetic yoke spacing of 90mm, 120mm or 150mm is adopted, according to The following empirical formula is used to obtain the magnetized electromagnetic shielding sealing strip with the required aspect ratio η (%):
    η(%)=0.6621+0.1118*I-0.005828*I^2+0.000103*I^3;  (ⅰ)η(%)=0.6621+0.1118*I-0.005828*I^2+0.000103*I^3; (i)
    η(%)=0.7261+0.07943*I-0.003151*I^2+0.000045*I^3;  (ⅱ)η(%)=0.7261+0.07943*I-0.003151*I^2+0.000045*I^3; (ii)
    η(%)=0.7085+0.07765*I-0.003013*I^2+0.000045*I^3;  (ⅲ)η(%)=0.7085+0.07765*I-0.003013*I^2+0.000045*I^3; (iii)
    其中,η(%)-电磁屏蔽密封条经过磁化成型后的高宽比;Among them, η (%) - the aspect ratio of the electromagnetic shielding sealing strip after magnetization;
    I-电流,单位:安培A;I-current, unit: ampere A;
    公式ⅰ-本磁力成型设备的上磁轭与下磁轭间距为90mm的工况条件下,改变电流I参数获得的高宽比η(%);Formula ⅰ - the aspect ratio η (%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 90mm;
    公式ⅱ-本磁力成型设备的上磁轭与下磁轭间距为120mm的工况条件下,改变电流I参数获得的高宽比η(%);Formula ii - the aspect ratio η(%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 120mm;
    公式ⅲ-本磁力成型设备的上磁轭与下磁轭间距为150mm的工况条件下,改变电流I参数获得的高宽比η(%)。Formula iii - the aspect ratio η (%) obtained by changing the current I parameter under the working condition that the distance between the upper yoke and the lower yoke of the magnetic forming equipment is 150mm.
  10. 根据权利要求9所述的电磁屏蔽密封条的磁化成型方法,其特征在于:电磁屏蔽密封条在经过半封闭式磁轭产生的磁场磁化成型后,高宽比η(%)大于1.25的磁化后电磁屏蔽密封条判定为截面呈近“△”型,高宽比η(%)为1-1.25的磁化后电磁屏蔽密封条判定为截面呈近“∩”型。The method for magnetizing the electromagnetic shielding sealing strip according to claim 9, characterized in that: after the electromagnetic shielding sealing strip is magnetized and formed by the magnetic field generated by the semi-closed magnetic yoke, the aspect ratio η(%) is larger than 1.25 after magnetization. The electromagnetic shielding sealing strip is judged to have a nearly "△" section in cross section, and the magnetized electromagnetic shielding sealing strip with an aspect ratio of η(%) of 1-1.25 is judged to have a nearly "∩" section.
PCT/CN2021/137190 2021-03-30 2021-12-10 Magnetic forming device for preparing electromagnetic shielding sealing strip WO2022206018A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
MX2023008438A MX2023008438A (en) 2021-03-30 2021-12-10 Magnetic forming device for preparing electromagnetic shielding sealing strip.
DE212021000490.3U DE212021000490U1 (en) 2021-03-30 2021-12-10 Magnetic force forming device for providing electromagnetic shielding sealing strips

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110338815.0 2021-03-30
CN202110338815.0A CN112885559A (en) 2021-03-30 2021-03-30 Magnetic forming equipment for preparing electromagnetic shielding sealing strip

Publications (1)

Publication Number Publication Date
WO2022206018A1 true WO2022206018A1 (en) 2022-10-06

Family

ID=76040255

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/137190 WO2022206018A1 (en) 2021-03-30 2021-12-10 Magnetic forming device for preparing electromagnetic shielding sealing strip

Country Status (4)

Country Link
CN (1) CN112885559A (en)
DE (1) DE212021000490U1 (en)
MX (1) MX2023008438A (en)
WO (1) WO2022206018A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112885559A (en) * 2021-03-30 2021-06-01 沃奇汽车技术(苏州)有限公司 Magnetic forming equipment for preparing electromagnetic shielding sealing strip

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5347252A (en) * 1991-08-01 1994-09-13 Siemens Aktiengesellschaft Magnetic device having a yoke member for generating a magnetic stray field
CN202405034U (en) * 2011-12-29 2012-08-29 深圳市欣音达科技有限公司 Constant-current magnetizing machine
CN103750902A (en) * 2014-01-17 2014-04-30 上海华源热疗技术有限公司 Magnetic induction therapy apparatus
CN105759885A (en) * 2016-03-03 2016-07-13 东莞市纳声电子设备科技有限公司 Intelligent precision magnetizing machine and magnetizing method thereof
CN210378654U (en) * 2019-09-17 2020-04-21 太原陆森矿业机械有限公司 Integral magnetizing tool equipment for magnetic pole of rotary drum magnetic separator
CN112885559A (en) * 2021-03-30 2021-06-01 沃奇汽车技术(苏州)有限公司 Magnetic forming equipment for preparing electromagnetic shielding sealing strip
CN214279724U (en) * 2021-03-30 2021-09-24 沃奇汽车技术(苏州)有限公司 Magnetic forming equipment for preparing electromagnetic shielding sealing strip

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5347252A (en) * 1991-08-01 1994-09-13 Siemens Aktiengesellschaft Magnetic device having a yoke member for generating a magnetic stray field
CN202405034U (en) * 2011-12-29 2012-08-29 深圳市欣音达科技有限公司 Constant-current magnetizing machine
CN103750902A (en) * 2014-01-17 2014-04-30 上海华源热疗技术有限公司 Magnetic induction therapy apparatus
CN105759885A (en) * 2016-03-03 2016-07-13 东莞市纳声电子设备科技有限公司 Intelligent precision magnetizing machine and magnetizing method thereof
CN210378654U (en) * 2019-09-17 2020-04-21 太原陆森矿业机械有限公司 Integral magnetizing tool equipment for magnetic pole of rotary drum magnetic separator
CN112885559A (en) * 2021-03-30 2021-06-01 沃奇汽车技术(苏州)有限公司 Magnetic forming equipment for preparing electromagnetic shielding sealing strip
CN214279724U (en) * 2021-03-30 2021-09-24 沃奇汽车技术(苏州)有限公司 Magnetic forming equipment for preparing electromagnetic shielding sealing strip

Also Published As

Publication number Publication date
MX2023008438A (en) 2023-08-03
DE212021000490U1 (en) 2023-09-04
CN112885559A (en) 2021-06-01

Similar Documents

Publication Publication Date Title
WO2022206018A1 (en) Magnetic forming device for preparing electromagnetic shielding sealing strip
CN102133679B (en) Device and method for assisting gas metal arc welding by using externally applied magnetic fields
CN205496751U (en) Structure that accords with IGBT contravariant manual metal -arc welding machine of EMC authentication requirement
CN109940299A (en) A kind of the electromagnetic pulse composite welding apparatus and complex welding method of resistance heat auxiliary
CN214279724U (en) Magnetic forming equipment for preparing electromagnetic shielding sealing strip
JP2011009432A (en) Variable reactor
CN101975784B (en) Portable constant-frequency X-ray inspection machine
CN103969497B (en) Method for measuring arc current of alternating-current electric-arc furnace
CN112420318A (en) Magnetizing and demagnetizing device for small circular ring type magnetic system and use method thereof
CN111430146B (en) Induction coil assembly for induction heating and machining device and method thereof
CN208335959U (en) A kind of dedicated tap of novel transformer
CN205264191U (en) Controller is experienced in cable conductor short circuit
CN204362768U (en) A kind of New aquarium heater
CN202607041U (en) Inverted manual arc welding machine of insulated-gate bipolar transistor
CN203086364U (en) Power plate circuit and power plate
DE382058C (en) Device for reducing the scattering or the effect of the scattering of transformers
CN103646764B (en) Difference common mode Integral electronic transformator
CN111933386B (en) Novel magnetizing and demagnetizing process for circulator/isolator
CN107240477B (en) Energy-saving alternating-current demagnetization device and method for ferromagnetic pipe and rod electromagnetic detection
CN107146698B (en) Series connection neutral line current filter and its application in electrical equipment
CN105583495B (en) It is a kind of adapt to CC/CV Arc Welding Powers without control wire bonding wire feed system
CN205120845U (en) Low -voltage heavy current temperature -rise tests system suitable for multiloop output
CN110943548A (en) Circuit for obtaining electric energy
CN108115252A (en) Automatic welding machine people's device
CN203288465U (en) Spring sheet output mechanism capable of automatically eliminating defective spring sheets

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21934654

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 212021000490

Country of ref document: DE

WWE Wipo information: entry into national phase

Ref document number: MX/A/2023/008438

Country of ref document: MX

122 Ep: pct application non-entry in european phase

Ref document number: 21934654

Country of ref document: EP

Kind code of ref document: A1