WO2022206002A1 - Fabric feeding module of sewing machine - Google Patents

Fabric feeding module of sewing machine Download PDF

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Publication number
WO2022206002A1
WO2022206002A1 PCT/CN2021/135957 CN2021135957W WO2022206002A1 WO 2022206002 A1 WO2022206002 A1 WO 2022206002A1 CN 2021135957 W CN2021135957 W CN 2021135957W WO 2022206002 A1 WO2022206002 A1 WO 2022206002A1
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WO
WIPO (PCT)
Prior art keywords
tooth
cloth feeding
lifting
cloth
feeding
Prior art date
Application number
PCT/CN2021/135957
Other languages
French (fr)
Chinese (zh)
Inventor
郑吉�
柯祥林
祝书伟
位延辉
Original Assignee
杰克科技股份有限公司
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Filing date
Publication date
Application filed by 杰克科技股份有限公司 filed Critical 杰克科技股份有限公司
Publication of WO2022206002A1 publication Critical patent/WO2022206002A1/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/02Work-feeding means with feed dogs having horizontal and vertical movements
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/24Feed-dog lifting and lowering devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/02Presser-control devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B49/00Take-up devices, e.g. levers, for the needle thread
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/14Needle-bar drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/30Driving-gear for loop takers
    • D05B57/36Driving-gear for loop takers in lock-stitch sewing machines
    • D05B57/38Shuttle drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread

Definitions

  • the invention relates to a cloth feeding module of a sewing machine.
  • a cloth feeding mechanism is installed in the sewing machine, which is used to drive the cloth feeding dog to perform a compound movement of up and down reciprocating motion and back and forth reciprocating motion to realize cloth feeding.
  • the cloth feeding mechanism includes a main motor, a main shaft 20 driven and rotated by the main motor, a cloth feeding assembly connected between the main shaft 20 and the front end of the tooth frame 30, a tooth lifting motor 50, and The tooth lift assembly between the tooth motor 50 and the rear end of the tooth frame 30 .
  • the cloth feeding assembly includes a cloth feeding eccentric 62 fixed on the main shaft 20 by screws, a cloth feeding link 63, a cloth feeding swing seat 64 with a fixed swing fulcrum, a first swing plate 65, a second swing plate 66, a parallel
  • the feed crank 67 fixed on the right end of the feed shaft 61, and the bracket seat 68 fixed on the left end of the feed shaft 61 the upper end of the feed link 63 is rotatably mounted on the feed shaft 63.
  • the outer circumference of the eccentric wheel 62, the lower end of the feed link 63, the rear end of the first swing plate 65, and the rear end of the second swing plate 66 are coaxially hinged, and the front end of the first swing plate 65 is connected to the cloth feed swing seat 64. Hinged, the front end of the second swinging plate 66 is hinged with the feed crank 67; the main motor drives the main shaft 20 to rotate, and the main shaft 20 drives the tooth frame 30 and the feed dog 40 fixed on the tooth frame 30 through the cloth feeding assembly to move forward and backward in the horizontal direction Reciprocating motion.
  • the tooth-lifting assembly includes a tooth-lifting drive crank 82 fixed on the output shaft of the tooth-lifting motor 50, a tooth-lifting connecting rod 83, a tooth-lifting shaft 81 parallel to the main shaft 20, and a tooth-lifting crank 84 fixed on the right end of the tooth-lifting shaft 81.
  • the two ends of the tooth-lifting link 83 are respectively connected to the tooth-lifting drive
  • the crank 82 is hinged with the tooth-lifting crank 84; the output shaft of the tooth-lifting motor 50 rotates, and the tooth-lifting assembly drives the tooth-rack 30 and the feeding dog 40 fixed on the tooth-rack 30 to reciprocate up and down in the vertical direction.
  • phase difference ⁇ between the X-direction movement of the feed dog in the horizontal direction and the Y-direction movement in the vertical direction.
  • the phase difference ⁇ is about 90°.
  • changing the output rule of the tooth-lifting motor can change the feeding sequence, that is, within a certain range, the time t1 when the cloth feeding dog emerges from the needle plate and the time when the cloth feeding dog sinks under the needle plate can be adjusted. At time t2, the cloth feeding is advanced or delayed.
  • the feeding eccentric is fixed on the main shaft by screws, the position angle between the feeding eccentric part of the feeding eccentric that matches the feeding link and the main shaft is fixed, so that the horizontal direction of the feeding teeth is fixed.
  • the horizontal displacement X remains unchanged. Therefore, in the process of fine-tuning the feeding timing, the numerical value of the phase difference ⁇ will inevitably change, and the allowable range of the phase difference ⁇ is -70° ⁇ 110°, so that the adjustment range of the feeding timing cannot be exceeded. large, otherwise it will cause the cloth to be dragged back. However, in the actual operation process, the fine-tuning of the feeding timing within a limited range obviously cannot meet all types of sewing needs.
  • the purpose of the present invention is to provide a cloth feeding module that is completely independent from the main shaft of the sewing machine, so that the timing of the cloth feeding module is carried out relative to the main shaft.
  • the timing of the thorn cloth can be adjusted freely.
  • the present invention provides a cloth feeding module of a sewing machine, which is installed on the lower side of the sewing table, and is characterized in that it includes a tooth frame and a cloth feeding dog installed on the tooth frame.
  • the cloth feeding structure includes a first cloth feeding pendulum hinged on one end of the tooth frame
  • the The tooth-lifting structure includes a first tooth-lifting swing rod hinged at the other end of the tooth frame
  • the cloth-feeding structure includes a cloth-feeding flexible component for providing a degree of freedom for the first cloth-feeding swing-bar during the tooth-lifting process
  • the The tooth structure includes a tooth-lifting flexible assembly for providing a degree of freedom for the first tooth-lifting pendulum during the cloth feeding process.
  • the cloth feeding structure includes a cloth feeding driving source fixedly installed on the lower side of the sewing table
  • the tooth-lifting structure includes a tooth-lifting driving source fixedly installed on the lower side of the sewing table.
  • the cloth feeding structure includes a cloth feeding fulcrum that is completely controlled and moved by a cloth feeding driving source, one end of the cloth feeding flexible component is hinged with the cloth feeding fulcrum, and the other end is hinged with the tooth frame.
  • a cloth feeding crank is installed on the cloth feeding drive source, a cloth feeding crank shaft is installed on the cloth feeding crank, and the cloth feeding crank shaft is the cloth feeding fulcrum.
  • the cloth feeding flexible assembly includes a cloth feeding fixed shaft fixed on the lower side of the sewing table, the middle part of the first cloth feeding pendulum rod is rotatably connected to the cloth feeding fixed shaft, and one end of the first cloth feeding pendulum rod is rotatably connected to the cloth feeding fixed shaft. It is hinged with the tooth frame, and the other end is hinged with the second cloth feeding swing rod, one end of the second cloth feeding swing rod is hinged with the first cloth feeding swing rod, and the other end is hinged with the cloth feeding fulcrum.
  • a waist circle groove is provided at the connection between the first cloth feeding pendulum rod and the second cloth feeding pendulum rod.
  • the tooth-lifting structure includes a tooth-lifting fulcrum which is completely controlled and moved by the tooth-lifting drive source, one end of the tooth-lifting flexible component is hinged with the tooth-lifting fulcrum, and the other end is hinged with the tooth frame.
  • a tooth-lifting shaft is installed on the tooth-lifting drive source
  • a tooth-lifting eccentric is installed on the tooth-lifting shaft
  • the tooth-lifting eccentric is eccentrically fixedly connected with the tooth-lifting shaft
  • the tooth-lifting eccentric is The tooth-lifting fulcrum
  • the tooth-lifting flexible member includes the first tooth-lifting swing rod and the tooth-lifting eccentric bearing
  • the outer ring of the tooth-lifting eccentric bearing is connected with the first tooth-lifting swing rod
  • the inner ring is connected to the first tooth-lifting swing rod. Connect with the tooth-lifting eccentric.
  • a tooth-lifting structure fixing bracket and a cloth-feeding structure fixing bracket are fixedly installed on the lower side of the sewing table.
  • the cloth feeding module of a sewing machine involved in the present invention has the following beneficial effects: (1) The cloth feeding module is completely independent of the cloth piercing main shaft of the sewing machine, so that the timing of the cloth feeding module is relative to the timing of the main shaft piercing the cloth. It can be adjusted freely; (2) The feeding structure and the tooth lifting structure are controlled by different motors, and the up and down movement and forward and backward movement of the feeding dog are respectively controlled, so that the movement trajectory of the feeding dog can be adjusted to adapt to different sewing (3) Through the cloth feeding flexible component and the tooth lifting flexible component, the cloth feeding movement and the tooth lifting movement will not affect each other, and the tooth lifting movement will not produce greater pressure on the cloth feeding structure, and the cloth feeding movement will not affect each other.
  • FIG. 1 is a schematic structural diagram of a cloth feeding structure of a sewing machine in the prior art.
  • FIG. 2 is a schematic structural diagram of a cloth feeding module.
  • FIG. 3 is a schematic structural diagram of the cloth feeding module after the sewing table is hidden.
  • FIG. 4 is a schematic structural diagram of a modular sewing machine without a casing and a sewing table.
  • FIG. 5 is a schematic structural diagram of a thorn cloth thread take-up module of a modular sewing machine.
  • FIG. 6 is a schematic structural diagram of an auxiliary function module of a modular sewing machine.
  • FIG. 7a to 7d are schematic diagrams of a feeding track of a feeding dog.
  • a cloth feeding module of a sewing machine is installed on the lower side of the sewing table, including a tooth frame 10, a cloth feeding dog 20 installed on the tooth frame, and a cloth feeding dog 20 for driving the cloth feeding dog in the feeding of the cloth.
  • the cloth feeding structure 40 that moves back and forth in the feeding direction, and the lifting tooth structure 50 for driving the feeding dog 20 to move up and down, the cloth feeding structure 40 includes a first cloth feeding rocker 41 hinged on one end of the tooth frame.
  • the tooth structure 50 includes a first tooth-lifting swing rod 51 hinged on the other end of the tooth frame 10
  • the cloth-feeding structure 40 includes a cloth-feeding flexible component for providing the first cloth-feeding swing-bar 41 with a degree of freedom during the tooth-lifting process
  • the tooth-lifting structure 50 includes a tooth-lifting flexible component for providing a degree of freedom for the first tooth-lifting pendulum rod 51 during the cloth feeding process.
  • the cloth feeding structure includes a cloth feeding driving source 42 fixedly installed on the lower side of the sewing table 70
  • the tooth lifting structure 50 includes a tooth lifting driving source 52 fixedly installed on the lower side of the sewing table 70 .
  • the cloth feeding structure 40 is completely independent of the sewing machine piercing main shaft, so that the timing of the cloth feeding module can be freely adjusted relative to the timing of the main shaft piercing the cloth;
  • the structure 40 drives the feed dog 20 to move back and forth, and the tooth-lifting flexible component moves with the right end of the feed dog 20 to prevent the momentum of the forward and backward movement from being transmitted to the tooth-lifting structure 50; similarly, when the tooth-lifting structure 50 performs the tooth-lifting action
  • the tooth-lifting drive source 52 drives the cloth-feeding dog 20 to move up and down through the tooth-lifting structure 50, the cloth-feeding flexible component moves with the left end of the cloth-feeding dog 20 to prevent the power of the up-and-down movement from being transmitted to the cloth-feeding structure 40;
  • Both the cloth drive source 42 and the tooth lift drive source 52 are motors.
  • the cloth feeding structure 40 includes a cloth feeding fulcrum which is completely controlled and moved by the cloth feeding driving source 42.
  • One end of the cloth feeding flexible component is hinged with the cloth feeding fulcrum, and the other end is hinged with the tooth frame 10.
  • the cloth feeding A cloth feed crank 43 is installed on the drive source 42, and a cloth feed crank shaft is installed on the cloth feed crank 43, and the cloth feed crank shaft is the cloth feed fulcrum; when the cloth feed action stops, the cloth feed The fulcrum does not move. If the tooth lifting action is performed at this time, and the angle between the cloth feeding flexible component and the tooth frame 10 changes, the pressure on the cloth feeding fulcrum can be avoided, so that the cloth feeding driving source 42 will not generate a large amount of pressure. load.
  • the cloth-feeding flexible assembly includes a cloth-feeding fixed shaft 44 fixed on the lower side of the sewing table 70.
  • the middle of the first cloth-feeding swing rod 41 is rotatably connected to the cloth-feeding fixed shaft 44.
  • the first cloth-feeding swing rod One end of 41 is hinged with the tooth frame 10, and the other end is hinged with the second cloth feeding swing rod 45, one end of the second cloth feeding swing rod 45 is hinged with the first cloth feeding swing rod 41, and the other end is hinged with the cloth feeding fulcrum;
  • the connection between the first cloth feeding pendulum 41 and the second cloth feeding pendulum 45 is provided with a waist circle groove; the cloth feeding fixing shaft 44 divides the first cloth feeding pendulum 41 into an upper part and a lower part.
  • the design of the fixed shaft 44 provides the possibility to adjust the length of the upper part of the first cloth feeding swing rod 41; through the position design of the cloth feeding fixed shaft 44, the movement trajectory of the feeding dog 20 can be more in line with the Feeding requirements: By adjusting the waist circle groove at the connection between the first cloth feeding swing rod 41 and the second cloth feeding swing rod 45, the initial angle and position of the cloth feeding dog can be fine-tuned.
  • the cloth feeding crank 43 rotates accordingly, thereby driving the second cloth feeding pendulum 45 to swing, and the second cloth feeding pendulum 45 drives the first cloth feeding pendulum 41 to swing.
  • the fixed shaft swings as a rotating shaft, thereby driving the feeding dog 20 to move.
  • the tooth-lifting structure 50 includes a tooth-lifting fulcrum that is completely controlled and moved by the tooth-lifting drive source 52, one end of the tooth-lifting flexible component is hinged with the tooth-lifting fulcrum, and the other end is hinged with the tooth-lifting frame 20;
  • a tooth-lifting shaft 53 is installed on the drive source 52, and a tooth-lifting eccentric wheel 54 is installed on the tooth-lifting shaft 53, and the tooth-lifting eccentric wheel 54 is eccentrically fixedly connected with the tooth-lifting shaft 53;
  • the tooth-lifting eccentric wheel 53 is The tooth-lifting fulcrum
  • the tooth-lifting flexible member includes the first tooth-lifting swing rod 51 and the tooth-lifting eccentric bearing, the outer ring of the tooth-lifting eccentric bearing is connected with the first tooth-lifting swing rod 51, The inner ring is connected with the tooth-lifting eccentric wheel 54; when the tooth-lifting drive source 52 operates, the tooth-lifting shaft 53 is driven along with the tooth-lifting eccentric wheel
  • a tooth-lifting structure fixing bracket 71 and a cloth-feeding structure fixing bracket 72 are fixedly installed on the lower side of the sewing table 70, and the tooth-lifting structure fixing bracket 71 includes a tooth-lifting bearing seat and a tooth-lifting drive source mounting seat; the The cloth-feeding structure fixing bracket 72 includes a cloth-feeding drive source mounting seat.
  • a modular sewing machine using the above-mentioned cloth feeding module, further comprising a thorn cloth thread take-up module 30, and the thorn cloth thread take-up transmission mechanism includes an upper shaft 35 driven and rotated by a thorn cloth thread take-up drive source 31, and fixed on the upper shaft 35.
  • the motor shaft passes through the coupling shaft
  • the thorn cloth take-up transmission shaft 37 has a first shaft portion eccentric to the upper shaft 35, and a second shaft portion eccentric to the first shaft portion, the second shaft portion is also eccentric to the upper shaft 35, the first shaft portion
  • the shaft portion is fixed to the needle bar crank 36, and is connected to the thread take-up lever 34 through a connecting rod mechanism, and the second shaft portion is connected to the needle bar 32 through a crank-slider mechanism.
  • the thorn cloth thread take-up drive source 31 drives the upper shaft 35 to rotate, the upper shaft 35 drives the needle bar crank 36 and the thorn cloth thread take-up transmission shaft 37 to rotate together around the central axis of the upper shaft 35, and the thorn cloth thread take-up transmission shaft 37 passes through the link mechanism.
  • the thread take-up lever 34 is driven to reciprocate up and down to perform the thread take-up action.
  • the thread take-up drive shaft 37 drives the needle bar 32 to reciprocate up and down through the crank-slider mechanism.
  • a modular sewing machine using the above-mentioned cloth feeding module further includes a thread trimming part 61 and a presser foot lifting part 62 .
  • the thread trimming part 61 includes a fixed knife 611 and a rotatable movable knife 612.
  • the thread trimming transmission mechanism 63 includes a thread trimming cam 631, a thread trimming roller 632, a thread trimming cam 631 fixed on the left motor shaft of the auxiliary drive source 65, A first thread trimming crank shaft 633 rotatably supported in the sewing machine casing and extending left and right, a first thread trimming crank 634 fixed on the left end of the first thread trimming crank shaft 633, a thread trimming slider 635, and rotatably supported on the sewing machine
  • the second thread trimming crank shaft 636 in the casing and extending left and right, the second thread trimming crank 637 fixed on the left end of the second thread trimming crank shaft 636, the thread trimming link 638, and the moving tool holder 639, the first thread trimming crank
  • the right end of the shaft 633 is integrally extended with a first thread trimming drive arm
  • the thread trimming roller 632 is rotatably mounted on the first thread trimming drive arm, and is in contact with the
  • the contour surface on the thread trimming cam 631 that is in contact with the thread trimming roller 632 includes a first variable diameter driving segment and a first escape segment, and the first escape segment may be an equal diameter surface.
  • the presser foot lifter 62 includes a presser foot 621 that can move up and down
  • the presser foot lifter mechanism 64 includes a presser foot lifter cam 641 fixed on the right motor shaft of the auxiliary drive source 65, a presser foot lifter roller 642, rotatably supported on the The presser foot lifter drive shaft 643 in the sewing machine casing and extending left and right, the presser foot lifter crank 644 fixed on the right end of the presser foot lifter drive shaft 643, the first pull rod 645 extending up and down, the right lever 646 with the first fixed swing fulcrum, The second pull rod 647 extending left and right, the left lever 648 with the second fixed swing fulcrum, the presser foot lifter plate 649, the presser rod guide 6410, and the up and down extending presser rod 6411, the left end of the presser foot lifter drive shaft 643 integrally extends
  • the right lever 646 is hinged, the two ends of the second pull rod 647 are hinged with the right lever 646 and the left lever 648 respectively, the left lever 648 is hinged with the upper end of the presser foot lifting plate 649, and the presser foot lifting plate 649 is provided with a lifting hook.
  • the pressure rod guide frame 6410 is provided with a connecting protrusion that engages with the lifting hook.
  • the contoured surface on the presser foot lifter cam 641 that contacts and cooperates with the presser foot lifter roller 642 includes a second diameter reducing drive section and a second avoidance section, and the second avoidance section may be a groove.
  • the auxiliary driving source 65 acts to drive the thread trimming cam 631 and the presser foot lifter cam 641 to rotate together; the first variable diameter drive section on the thread trimming cam 631 is in contact with the thread trimming roller 632 , push the first thread trimming crank shaft 633 to swing, and then push the second thread trimming crank shaft 636 to swing through the first thread trimming crank 634 and thread trimming slider 635, and then drive the second thread trimming crank 637 and thread trimming link 638 to swing.
  • the movable knife holder 639 and the movable knife 612 rotate, so that the movable knife 612 rotates in the direction close to the fixed knife 611, the movable knife 612 and the fixed knife 611 are engaged, and the suture is cut, thereby performing the thread trimming action;
  • the second avoidance section on the foot cam 641 cooperates with the presser foot lifter roller 642, and will not push the presser foot lifter drive shaft 643 to swing, so the presser foot 621 will not be lifted upwards, thus avoiding the need for the presser foot lifter mechanism. 64 cause interference.
  • the feed dog 20 performs a compound motion of up and down reciprocating movement and back and forth reciprocating movement.
  • the feed track of the feed dog 20 can be changed. For example, the following can be achieved: The elliptical feed track shown in Fig. 7a, the front triangular feed track shown in Fig. 7b, the rear triangle feed track shown in Fig. 7c, or the rectangular feed track shown in Fig. 7d, wherein , the oval feed track and the front triangle feed track are suitable for the sewing of thin and medium-heavy materials, the rear triangle feed track and the rectangular feed track are suitable for the sewing of heavy materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The present invention provides a fabric feeding module of a sewing machine, the fabric feeding module being mounted on a lower side of a sewing table and comprising a tooth rack and fabric feeding teeth mounted on the tooth rack, and further comprising a fabric feeding structure for driving the fabric feeding teeth to move back and forth in a fabric feeding direction, and a tooth lifting structure for driving the fabric feeding teeth to move up and down, wherein the fabric feeding structure comprises a fabric feeding flexible assembly for providing a degree of freedom for a first fabric feeding swing rod during fabric feeding, and the tooth lifting structure comprises a tooth lifting flexible assembly for providing a degree of freedom for the first tooth lifting swing rod during fabric feeding. The fabric feeding module in the present invention is completely independent of a fabric pricking spindle of the sewing machine, such that the time sequence for the cloth feeding module can be freely adjusted relative to the cloth pricking time sequence for the spindle, and the problem in the prior art of limited adjustment of a fabric feeding time sequence is solved.

Description

一种缝纫机的送布模块A cloth feeding module of a sewing machine 技术领域technical field
本发明涉及一种缝纫机的送布模块。The invention relates to a cloth feeding module of a sewing machine.
背景技术Background technique
目前,缝纫机中都安装有送布机构,用于驱动送布牙做上下往复运动和前后往复运动的复合运动,实现送布。现有送布机构可参见申请号为201810933691.9的中国发明专利申请说明书所公开的一种送布机构。具体说,如图1所示,送布机构包括主电机、由主电机驱动转动的主轴20、连接在主轴20和牙架30前端之间的送布组件、抬牙电机50、以及连接在抬牙电机50和牙架30后端之间的抬牙组件。其中,送布组件包括通过螺钉固定在主轴20上的送布偏心轮62、送布连杆63、具有固定摆动支点的送布摆动座64、第一摆动板65、第二摆动板66、平行于主轴20的送布轴61、固定在送布轴61右端的送布曲柄67、以及固定在送布轴61左端的牙架座68,送布连杆63的上端可转动地安装在送布偏心轮62的外周,送布连杆63的下端、第一摆动板65的后端、以及第二摆动板66的后端同轴线铰接,第一摆动板65的前端与送布摆动座64铰接,第二摆动板66的前端与送布曲柄67铰接;主电机驱动主轴20转动,主轴20通过送布组件驱动牙架30和固定在牙架30上的送布牙40沿水平方向做前后往复运动。抬牙组件包括固定在抬牙电机50输出轴上的抬牙驱动曲柄82、抬牙连杆83、平行于主轴20的抬牙轴81、固定在抬牙轴81右端的抬牙曲柄84、固定在抬牙轴81左端的抬牙摆动叉85、以及与牙架30后端铰接且与抬牙摆动叉85滑动配合的抬牙滑块86,抬牙连杆83的两端分别与抬牙驱动曲柄82和抬牙曲柄84铰接;抬牙电机50的输出轴转动,通过抬牙组件驱动牙架30和固定在牙架30上的送布牙40沿竖直方向做上下往复运动。At present, a cloth feeding mechanism is installed in the sewing machine, which is used to drive the cloth feeding dog to perform a compound movement of up and down reciprocating motion and back and forth reciprocating motion to realize cloth feeding. For the existing cloth feeding mechanism, please refer to a cloth feeding mechanism disclosed in the description of the Chinese invention patent application with the application number of 201810933691.9. Specifically, as shown in FIG. 1 , the cloth feeding mechanism includes a main motor, a main shaft 20 driven and rotated by the main motor, a cloth feeding assembly connected between the main shaft 20 and the front end of the tooth frame 30, a tooth lifting motor 50, and The tooth lift assembly between the tooth motor 50 and the rear end of the tooth frame 30 . The cloth feeding assembly includes a cloth feeding eccentric 62 fixed on the main shaft 20 by screws, a cloth feeding link 63, a cloth feeding swing seat 64 with a fixed swing fulcrum, a first swing plate 65, a second swing plate 66, a parallel On the feed shaft 61 of the main shaft 20, the feed crank 67 fixed on the right end of the feed shaft 61, and the bracket seat 68 fixed on the left end of the feed shaft 61, the upper end of the feed link 63 is rotatably mounted on the feed shaft 63. The outer circumference of the eccentric wheel 62, the lower end of the feed link 63, the rear end of the first swing plate 65, and the rear end of the second swing plate 66 are coaxially hinged, and the front end of the first swing plate 65 is connected to the cloth feed swing seat 64. Hinged, the front end of the second swinging plate 66 is hinged with the feed crank 67; the main motor drives the main shaft 20 to rotate, and the main shaft 20 drives the tooth frame 30 and the feed dog 40 fixed on the tooth frame 30 through the cloth feeding assembly to move forward and backward in the horizontal direction Reciprocating motion. The tooth-lifting assembly includes a tooth-lifting drive crank 82 fixed on the output shaft of the tooth-lifting motor 50, a tooth-lifting connecting rod 83, a tooth-lifting shaft 81 parallel to the main shaft 20, and a tooth-lifting crank 84 fixed on the right end of the tooth-lifting shaft 81. On the tooth-lifting swinging fork 85 at the left end of the tooth-lifting shaft 81 and the tooth-lifting slider 86 hinged with the rear end of the tooth frame 30 and slidingly matched with the tooth-lifting swing fork 85, the two ends of the tooth-lifting link 83 are respectively connected to the tooth-lifting drive The crank 82 is hinged with the tooth-lifting crank 84; the output shaft of the tooth-lifting motor 50 rotates, and the tooth-lifting assembly drives the tooth-rack 30 and the feeding dog 40 fixed on the tooth-rack 30 to reciprocate up and down in the vertical direction.
正常状态下,送布牙在水平方向上的X向运动、与在竖直方向上的Y向运动之间存在相位差△Φ,如图2所示,在送布牙的标准椭圆轨迹中,相位差△Φ约为90°。另外,上述送布机构中,改变抬牙电机的输出规律可改变送布时序,即在一定范围内能够调节送布牙向上冒出针板的时刻t1、以及送布牙沉入针板下方的时刻t2,使得送布提前或延后。但是,由于送布偏心轮通过螺钉固定在主轴上,故送布偏心轮中与送布连杆相配合的送布偏心部与主轴的位置角度是固定的,使得送布牙在水平方向上的水平位移X保持不变。因此,在送布时序微调的过程中势必会引起相位差△Φ的数值变化,而相位差△Φ的允许范围为-70°≦△Φ≦110°,从而使得送布时序的调节范围不能 过大,否则会引起送布回拖现象。但是,在实际操作过程中,有限范围内的送布时序微调显然不能满足所有类型的缝纫需求。Under normal conditions, there is a phase difference ΔΦ between the X-direction movement of the feed dog in the horizontal direction and the Y-direction movement in the vertical direction. As shown in Figure 2, in the standard elliptical trajectory of the feed dog, The phase difference ΔΦ is about 90°. In addition, in the above-mentioned cloth feeding mechanism, changing the output rule of the tooth-lifting motor can change the feeding sequence, that is, within a certain range, the time t1 when the cloth feeding dog emerges from the needle plate and the time when the cloth feeding dog sinks under the needle plate can be adjusted. At time t2, the cloth feeding is advanced or delayed. However, since the feeding eccentric is fixed on the main shaft by screws, the position angle between the feeding eccentric part of the feeding eccentric that matches the feeding link and the main shaft is fixed, so that the horizontal direction of the feeding teeth is fixed. The horizontal displacement X remains unchanged. Therefore, in the process of fine-tuning the feeding timing, the numerical value of the phase difference ΔΦ will inevitably change, and the allowable range of the phase difference ΔΦ is -70°≦△Φ≦110°, so that the adjustment range of the feeding timing cannot be exceeded. large, otherwise it will cause the cloth to be dragged back. However, in the actual operation process, the fine-tuning of the feeding timing within a limited range obviously cannot meet all types of sewing needs.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,鉴于以上所述现有技术的缺点,本发明的目的在于提供一种完全独立于缝纫机刺布主轴的送布模块,使得送布模块的时序相对于主轴进行刺布的时序可以进行自由调节。In view of the shortcomings of the prior art mentioned above, the purpose of the present invention is to provide a cloth feeding module that is completely independent from the main shaft of the sewing machine, so that the timing of the cloth feeding module is carried out relative to the main shaft. The timing of the thorn cloth can be adjusted freely.
为实现上述目的,本发明提供一种缝纫机的送布模块,安装于缝纫台下侧,其特征是,包括牙架、安装在牙架上的送布牙,其特征是,还包括用于带动送布牙在布料进给方向前后移动的送布结构,以及用于带动送布牙上下移动的抬牙结构,所述送布结构包括铰接在牙架一端的第一送布摆杆,所述抬牙结构包括铰接在牙架另一端的第一抬牙摆杆,所述送布结构包括用于在抬牙过程中为第一送布摆杆提供自由度的送布柔性组件,所述抬牙结构包括用于在送布过程中为第一抬牙摆杆提供自由度的抬牙柔性组件。In order to achieve the above purpose, the present invention provides a cloth feeding module of a sewing machine, which is installed on the lower side of the sewing table, and is characterized in that it includes a tooth frame and a cloth feeding dog installed on the tooth frame. A cloth feeding structure for the cloth feeding dog to move back and forth in the cloth feeding direction, and a tooth lifting structure for driving the cloth feeding dog to move up and down, the cloth feeding structure includes a first cloth feeding pendulum hinged on one end of the tooth frame, the The tooth-lifting structure includes a first tooth-lifting swing rod hinged at the other end of the tooth frame, the cloth-feeding structure includes a cloth-feeding flexible component for providing a degree of freedom for the first cloth-feeding swing-bar during the tooth-lifting process, and the The tooth structure includes a tooth-lifting flexible assembly for providing a degree of freedom for the first tooth-lifting pendulum during the cloth feeding process.
进一步地,所述送布结构包括固定安装在缝纫台下侧的送布驱动源,所述抬牙结构包括固定安装在缝纫台下侧的抬牙驱动源。Further, the cloth feeding structure includes a cloth feeding driving source fixedly installed on the lower side of the sewing table, and the tooth-lifting structure includes a tooth-lifting driving source fixedly installed on the lower side of the sewing table.
进一步地,所述送布结构包括完全由送布驱动源控制移动的送布支点,所述送布柔性组件的一端与送布支点铰接,另一端与牙架铰接。Further, the cloth feeding structure includes a cloth feeding fulcrum that is completely controlled and moved by a cloth feeding driving source, one end of the cloth feeding flexible component is hinged with the cloth feeding fulcrum, and the other end is hinged with the tooth frame.
进一步地,所述送布驱动源上安装有送布曲柄,所述送布曲柄上安装有送布曲柄轴,所述送布曲柄轴为所述的送布支点。Further, a cloth feeding crank is installed on the cloth feeding drive source, a cloth feeding crank shaft is installed on the cloth feeding crank, and the cloth feeding crank shaft is the cloth feeding fulcrum.
进一步地,所述送布柔性组件包括固定在缝纫台下侧的送布固定轴,所述第一送布摆杆的中部转动连接在送布固定轴上,所述第一送布摆杆一端与牙架铰接,另一端与第二送布摆杆铰接,所述第二送布摆杆一端与第一送布摆杆铰接,另一端与送布支点铰接。Further, the cloth feeding flexible assembly includes a cloth feeding fixed shaft fixed on the lower side of the sewing table, the middle part of the first cloth feeding pendulum rod is rotatably connected to the cloth feeding fixed shaft, and one end of the first cloth feeding pendulum rod is rotatably connected to the cloth feeding fixed shaft. It is hinged with the tooth frame, and the other end is hinged with the second cloth feeding swing rod, one end of the second cloth feeding swing rod is hinged with the first cloth feeding swing rod, and the other end is hinged with the cloth feeding fulcrum.
进一步地,所述第一送布摆杆与第二送布摆杆的连接处设有腰圆槽。Further, a waist circle groove is provided at the connection between the first cloth feeding pendulum rod and the second cloth feeding pendulum rod.
进一步地,所述抬牙结构包括完全由抬牙驱动源控制移动的抬牙支点,所述抬牙柔性组件的一端与抬牙支点铰接,另一端与牙架铰接。Further, the tooth-lifting structure includes a tooth-lifting fulcrum which is completely controlled and moved by the tooth-lifting drive source, one end of the tooth-lifting flexible component is hinged with the tooth-lifting fulcrum, and the other end is hinged with the tooth frame.
进一步地,所述抬牙驱动源上安装有抬牙轴,所述抬牙轴上安装有抬牙偏心轮,所述抬牙偏心轮与抬牙轴偏心固定连接;所述抬牙偏心轮为所述的抬牙支点,所述抬牙柔性件包括所述第一抬牙摆杆和抬牙偏心轮轴承,所述抬牙偏心轮轴承的外环与第一抬牙摆杆连接,内环与抬牙偏心轮连接。Further, a tooth-lifting shaft is installed on the tooth-lifting drive source, a tooth-lifting eccentric is installed on the tooth-lifting shaft, and the tooth-lifting eccentric is eccentrically fixedly connected with the tooth-lifting shaft; the tooth-lifting eccentric is The tooth-lifting fulcrum, the tooth-lifting flexible member includes the first tooth-lifting swing rod and the tooth-lifting eccentric bearing, the outer ring of the tooth-lifting eccentric bearing is connected with the first tooth-lifting swing rod, and the inner ring is connected to the first tooth-lifting swing rod. Connect with the tooth-lifting eccentric.
进一步地,所述缝纫台下侧固定安装有抬牙结构固定支架和送布结构固定支架。Further, a tooth-lifting structure fixing bracket and a cloth-feeding structure fixing bracket are fixedly installed on the lower side of the sewing table.
如上所述,本发明涉及的一种缝纫机的送布模块,具有以下有益效果:(1)完全独立于缝纫机刺布主轴的送布模块,使得送布模块的时序相对于主轴进行刺布的时序可以进行自由调节;(2)送布结构和抬牙结构由不同的电机控制,且分别控制送布牙的上下运动和前后运动,使得送布牙的运动轨迹可以进行调整,从而适应不同的缝纫方式;(3)通过送布柔性组件、和抬牙柔性组件可以使得送布运动和抬牙运动不会互相影响,抬牙运动不会对送布结构产生较大压力,送布运动也不会对抬牙结构产生较大压力;(4)通过所述送布固定轴的位置设计,可以使得送布牙运动轨迹更符合送布需求;(5)通过第一送布摆杆和第二送布摆杆连接处的腰圆槽处的调节,可以微调送布牙的初始角度和位置。As mentioned above, the cloth feeding module of a sewing machine involved in the present invention has the following beneficial effects: (1) The cloth feeding module is completely independent of the cloth piercing main shaft of the sewing machine, so that the timing of the cloth feeding module is relative to the timing of the main shaft piercing the cloth. It can be adjusted freely; (2) The feeding structure and the tooth lifting structure are controlled by different motors, and the up and down movement and forward and backward movement of the feeding dog are respectively controlled, so that the movement trajectory of the feeding dog can be adjusted to adapt to different sewing (3) Through the cloth feeding flexible component and the tooth lifting flexible component, the cloth feeding movement and the tooth lifting movement will not affect each other, and the tooth lifting movement will not produce greater pressure on the cloth feeding structure, and the cloth feeding movement will not affect each other. Produces greater pressure on the tooth-lifting structure; (4) Through the position design of the cloth feeding fixed shaft, the movement trajectory of the cloth feeding dog can be more in line with the feeding requirements; (5) Through the first cloth feeding pendulum rod and the second feeding The adjustment at the waist circle groove at the connection of the cloth swing rod can fine-tune the initial angle and position of the feed dog.
附图说明Description of drawings
图1为现有技术中缝纫机送布结构的结构示意图。FIG. 1 is a schematic structural diagram of a cloth feeding structure of a sewing machine in the prior art.
图2为送布模块的一种结构示意图。FIG. 2 is a schematic structural diagram of a cloth feeding module.
图3为送布模块的隐去缝纫台后的一种结构示意图。FIG. 3 is a schematic structural diagram of the cloth feeding module after the sewing table is hidden.
图4为模块化缝纫机的一种隐去壳体和缝纫台的结构示意图。FIG. 4 is a schematic structural diagram of a modular sewing machine without a casing and a sewing table.
图5为模块化缝纫机刺布挑线模块的一种结构示意图。FIG. 5 is a schematic structural diagram of a thorn cloth thread take-up module of a modular sewing machine.
图6为模块化缝纫机辅助功能模块的一种结构示意图。FIG. 6 is a schematic structural diagram of an auxiliary function module of a modular sewing machine.
图7a至图7d为一种送布牙的送布轨迹示意图。7a to 7d are schematic diagrams of a feeding track of a feeding dog.
元件标号说明Component label description
牙架10,送布牙20,刺布挑线模块30,刺布挑线驱动源31,针杆32,机杆33,挑线杆34,上轴35,针杆曲柄36,刺布挑线传动轴37,送布结构40,第一送布摆杆41,送布驱动源42,送布曲柄43,送布固定轴44,第二送布摆杆45,抬牙结构50,第一抬牙摆杆51,抬牙驱动源52,抬牙轴53,抬牙偏心轮54,辅助功能模块60,剪线部件61,定刀611,动刀612,抬压脚部件62,压脚621,剪线传动机构63,剪线凸轮631,剪线滚子632,第一剪线曲柄轴633,第一剪线曲柄634,剪线滑块635, Cage 10, feed dog 20, needle bar thread take-up module 30, needle bar thread take-up drive source 31, needle bar 32, machine bar 33, thread take-up bar 34, upper shaft 35, needle bar crank 36, barbed fabric thread take-up Transmission shaft 37, cloth feeding structure 40, first cloth feeding swing rod 41, cloth feeding driving source 42, cloth feeding crank 43, cloth feeding fixed shaft 44, second cloth feeding swing rod 45, tooth lifting structure 50, first lifting Swing rod 51, tooth lift drive source 52, tooth lift shaft 53, tooth lift eccentric 54, auxiliary function module 60, thread trimmer 61, fixed knife 611, movable knife 612, presser foot lifter 62, presser foot 621, Thread trimming transmission mechanism 63, thread trimming cam 631, thread trimming roller 632, first thread trimming crank shaft 633, first thread trimming crank 634, thread trimming slider 635,
第二剪线曲柄轴636,第二剪线曲柄637,剪线连杆638,动刀架639,抬压脚机构64,抬压脚凸轮641,抬压脚滚子642,抬压脚驱动轴643,抬压脚曲柄644,第一拉杆645,右杠杆646,第二拉杆647,左杠杆648,抬压脚提升板649,压杆导架6410,压杆6411,辅助驱动源65,缝纫台70,抬牙结 构固定支架71,送布结构固定支架72。The second thread trimming crank shaft 636, the second thread trimming crank 637, the thread trimming link 638, the movable knife rest 639, the presser foot lifter mechanism 64, the presser foot lifter cam 641, the presser foot lifter roller 642, the presser foot lifter drive shaft 643, presser foot lifter crank 644, first pull rod 645, right lever 646, second pull rod 647, left lever 648, presser foot lifter plate 649, presser rod guide 6410, presser rod 6411, auxiliary drive source 65, sewing table 70, the tooth lifting structure fixing bracket 71, the cloth feeding structure fixing bracket 72.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书附图所绘的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. drawn in the accompanying drawings of this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. Therefore, without technical substantive significance, any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope disclosed in the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. within the scope of technical content. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the present invention. The practicable scope and the change or adjustment of the relative relationship thereof shall also be regarded as the practicable scope of the present invention without substantially changing the technical content.
实施例一Example 1
如图1-3所示,一种缝纫机的送布模块,安装于缝纫台下侧,包括牙架10、安装在牙架上的送布牙20,还包括用于带动送布牙在布料进给方向前后移动的送布结构40,以及用于带动送布牙20上下移动的抬牙结构50,所述送布结构40包括铰接在牙架一端的第一送布摆杆41,所述抬牙结构50包括铰接在牙架10另一端的第一抬牙摆杆51,所述送布结构40包括用于在抬牙过程中为第一送布摆杆41提供自由度的送布柔性组件,所述抬牙结构50包括用于在送布过程中为第一抬牙摆杆51提供自由度的抬牙柔性组件。所述送布结构包括固定安装在缝纫台70下侧的送布驱动源42,所述抬牙结构50包括固定安装在缝纫台70下侧的抬牙驱动源52。送布结构40完全独立于缝纫机刺布主轴,使得送布模块的时序相对于主轴进行刺布的时序可以进行自由调节;当送布结构40进行送布动作时,送布驱动源42通过送布结构40带动送布牙20前后移动,而所述抬牙柔性组件随送布牙20的右端移动,避免前后移动的动量传递到抬牙结构50上;同样,当抬牙结构50进行抬牙动作时,抬牙驱动源52通过抬牙结构50带动送布牙20上下移动,而所述送布柔性组件随送布牙20的左端移动,避免上下移动的动力传递到送布结构40上;送布驱动源42和抬牙驱动源52均为电机。As shown in Figures 1-3, a cloth feeding module of a sewing machine is installed on the lower side of the sewing table, including a tooth frame 10, a cloth feeding dog 20 installed on the tooth frame, and a cloth feeding dog 20 for driving the cloth feeding dog in the feeding of the cloth. The cloth feeding structure 40 that moves back and forth in the feeding direction, and the lifting tooth structure 50 for driving the feeding dog 20 to move up and down, the cloth feeding structure 40 includes a first cloth feeding rocker 41 hinged on one end of the tooth frame. The tooth structure 50 includes a first tooth-lifting swing rod 51 hinged on the other end of the tooth frame 10 , and the cloth-feeding structure 40 includes a cloth-feeding flexible component for providing the first cloth-feeding swing-bar 41 with a degree of freedom during the tooth-lifting process , the tooth-lifting structure 50 includes a tooth-lifting flexible component for providing a degree of freedom for the first tooth-lifting pendulum rod 51 during the cloth feeding process. The cloth feeding structure includes a cloth feeding driving source 42 fixedly installed on the lower side of the sewing table 70 , and the tooth lifting structure 50 includes a tooth lifting driving source 52 fixedly installed on the lower side of the sewing table 70 . The cloth feeding structure 40 is completely independent of the sewing machine piercing main shaft, so that the timing of the cloth feeding module can be freely adjusted relative to the timing of the main shaft piercing the cloth; The structure 40 drives the feed dog 20 to move back and forth, and the tooth-lifting flexible component moves with the right end of the feed dog 20 to prevent the momentum of the forward and backward movement from being transmitted to the tooth-lifting structure 50; similarly, when the tooth-lifting structure 50 performs the tooth-lifting action When the tooth-lifting drive source 52 drives the cloth-feeding dog 20 to move up and down through the tooth-lifting structure 50, the cloth-feeding flexible component moves with the left end of the cloth-feeding dog 20 to prevent the power of the up-and-down movement from being transmitted to the cloth-feeding structure 40; Both the cloth drive source 42 and the tooth lift drive source 52 are motors.
进一步的,所述送布结构40包括完全由送布驱动源42控制移动的送布支点,所述送布柔性组件的一端与送布支点铰接,另一端与牙架10铰接,所述送布驱动源42上安装有送布曲柄43,所述送布曲柄43上安装有送布曲柄轴,所述送布曲柄轴为所述 的送布支点;当送布动作停止时,所述送布支点也不运动,此时若进行抬牙动作,而送布柔性组件与牙架10之间的夹角变化,可以避免对送布支点产生压力,使得送布驱动源42上不会产生较大载荷。Further, the cloth feeding structure 40 includes a cloth feeding fulcrum which is completely controlled and moved by the cloth feeding driving source 42. One end of the cloth feeding flexible component is hinged with the cloth feeding fulcrum, and the other end is hinged with the tooth frame 10. The cloth feeding A cloth feed crank 43 is installed on the drive source 42, and a cloth feed crank shaft is installed on the cloth feed crank 43, and the cloth feed crank shaft is the cloth feed fulcrum; when the cloth feed action stops, the cloth feed The fulcrum does not move. If the tooth lifting action is performed at this time, and the angle between the cloth feeding flexible component and the tooth frame 10 changes, the pressure on the cloth feeding fulcrum can be avoided, so that the cloth feeding driving source 42 will not generate a large amount of pressure. load.
所述送布柔性组件包括固定在缝纫台70下侧的送布固定轴44,所述第一送布摆杆41的中部转动连接在送布固定轴44上,所述第一送布摆杆41一端与牙架10铰接,另一端与第二送布摆杆45铰接,所述第二送布摆杆45一端与第一送布摆杆41铰接,另一端与送布支点铰接;所述第一送布摆杆41与第二送布摆杆45的连接处设有腰圆槽;所述送布固定轴44将第一送布摆杆41分为上部和下部,当第一送布摆杆41上部的长度和第一抬牙摆杆51的长度越接近时,送布牙20的运动时越趋近于平动,由于送布驱动源42安装在缝纫台下侧,其高度位置不便于调整,因此所述固定轴44的设计为第一送布摆杆41上部的长度调节提供了可能;通过所述送布固定轴44的位置设计,可以使得送布牙20运动轨迹更符合送布需求;通过第一送布摆杆41和第二送布摆杆45连接处的腰圆槽处的调节,可以微调送布牙的初始角度和位置。The cloth-feeding flexible assembly includes a cloth-feeding fixed shaft 44 fixed on the lower side of the sewing table 70. The middle of the first cloth-feeding swing rod 41 is rotatably connected to the cloth-feeding fixed shaft 44. The first cloth-feeding swing rod One end of 41 is hinged with the tooth frame 10, and the other end is hinged with the second cloth feeding swing rod 45, one end of the second cloth feeding swing rod 45 is hinged with the first cloth feeding swing rod 41, and the other end is hinged with the cloth feeding fulcrum; the The connection between the first cloth feeding pendulum 41 and the second cloth feeding pendulum 45 is provided with a waist circle groove; the cloth feeding fixing shaft 44 divides the first cloth feeding pendulum 41 into an upper part and a lower part. When the length of the upper part of the swing rod 41 is closer to the length of the first tooth-lifting swing rod 51, the movement of the feed dog 20 is closer to translation. It is inconvenient to adjust, so the design of the fixed shaft 44 provides the possibility to adjust the length of the upper part of the first cloth feeding swing rod 41; through the position design of the cloth feeding fixed shaft 44, the movement trajectory of the feeding dog 20 can be more in line with the Feeding requirements: By adjusting the waist circle groove at the connection between the first cloth feeding swing rod 41 and the second cloth feeding swing rod 45, the initial angle and position of the cloth feeding dog can be fine-tuned.
当所述送布驱动源42运转时,所述送布曲柄43随之转动,从而带动第二送布摆杆45摆动,而第二送布摆杆45又带动第一送布摆杆41以固定轴为转轴摆动,从而带动送布牙20移动。When the cloth feeding drive source 42 is operating, the cloth feeding crank 43 rotates accordingly, thereby driving the second cloth feeding pendulum 45 to swing, and the second cloth feeding pendulum 45 drives the first cloth feeding pendulum 41 to swing. The fixed shaft swings as a rotating shaft, thereby driving the feeding dog 20 to move.
进一步的,所述抬牙结构50包括完全由抬牙驱动源52控制移动的抬牙支点,所述抬牙柔性组件的一端与抬牙支点铰接,另一端与牙架20铰接;所述抬牙驱动源52上安装有抬牙轴53,所述抬牙轴53上安装有抬牙偏心轮54,所述抬牙偏心轮54与抬牙轴53偏心固定连接;所述抬牙偏心轮53为所述的抬牙支点,所述抬牙柔性件包括所述第一抬牙摆杆51和抬牙偏心轮轴承,所述抬牙偏心轮轴承的外环与第一抬牙摆杆51连接,内环与抬牙偏心轮54连接;当所述抬牙驱动源52运转时,所述抬牙轴53随之带动,并带抬牙偏心轮54偏心转动,进而带动送布牙20上下移动。Further, the tooth-lifting structure 50 includes a tooth-lifting fulcrum that is completely controlled and moved by the tooth-lifting drive source 52, one end of the tooth-lifting flexible component is hinged with the tooth-lifting fulcrum, and the other end is hinged with the tooth-lifting frame 20; A tooth-lifting shaft 53 is installed on the drive source 52, and a tooth-lifting eccentric wheel 54 is installed on the tooth-lifting shaft 53, and the tooth-lifting eccentric wheel 54 is eccentrically fixedly connected with the tooth-lifting shaft 53; the tooth-lifting eccentric wheel 53 is The tooth-lifting fulcrum, the tooth-lifting flexible member includes the first tooth-lifting swing rod 51 and the tooth-lifting eccentric bearing, the outer ring of the tooth-lifting eccentric bearing is connected with the first tooth-lifting swing rod 51, The inner ring is connected with the tooth-lifting eccentric wheel 54; when the tooth-lifting drive source 52 operates, the tooth-lifting shaft 53 is driven along with the tooth-lifting eccentric wheel 54 to rotate eccentrically, thereby driving the feeding dog 20 to move up and down.
进一步的,所述缝纫台70下侧固定安装有抬牙结构固定支架71和送布结构固定支架72,所述抬牙结构固定支架71包括抬牙轴承座和抬牙驱动源安装座;所述送布结构固定支架72包括送布驱动源安装座。Further, a tooth-lifting structure fixing bracket 71 and a cloth-feeding structure fixing bracket 72 are fixedly installed on the lower side of the sewing table 70, and the tooth-lifting structure fixing bracket 71 includes a tooth-lifting bearing seat and a tooth-lifting drive source mounting seat; the The cloth-feeding structure fixing bracket 72 includes a cloth-feeding drive source mounting seat.
一种应用了上述送布模块的模块化缝纫机,还包括刺布挑线模块30,,刺布挑线传动机构包括由刺布挑线驱动源31驱动转动的上轴35、固定在上轴35左端的针杆曲柄36、刺布挑线传动轴37、连杆机构、以及曲柄滑块机构,上轴35左右延伸,上轴 35的右端与刺布挑线驱动源31的电机轴通过联轴器相连,刺布挑线传动轴37具有偏心于上轴35的第一轴部、以及偏心于第一轴部的第二轴部,第二轴部同时也偏心于上轴35,第一轴部固定于针杆曲柄36、且通过连杆机构与挑线杆34相连,第二轴部通过曲柄滑块机构与针杆32相连。刺布挑线驱动源31驱动上轴35转动,上轴35带动针杆曲柄36和刺布挑线传动轴37一起绕上轴35的中心轴线转动,刺布挑线传动轴37通过连杆机构带动挑线杆34上下往复摆动、执行挑线动作,刺布挑线传动轴37通过曲柄滑块机构带动针杆32上下往复移动,针杆32带动机针33上下往复移动、执行刺布动作。A modular sewing machine using the above-mentioned cloth feeding module, further comprising a thorn cloth thread take-up module 30, and the thorn cloth thread take-up transmission mechanism includes an upper shaft 35 driven and rotated by a thorn cloth thread take-up drive source 31, and fixed on the upper shaft 35. The needle bar crank 36 at the left end, the thorn cloth thread take-up drive shaft 37, the connecting rod mechanism, and the crank slider mechanism, the upper shaft 35 extends left and right, and the right end of the upper shaft 35 and the thorn cloth thread take-up drive source 31 The motor shaft passes through the coupling shaft The thorn cloth take-up transmission shaft 37 has a first shaft portion eccentric to the upper shaft 35, and a second shaft portion eccentric to the first shaft portion, the second shaft portion is also eccentric to the upper shaft 35, the first shaft portion The shaft portion is fixed to the needle bar crank 36, and is connected to the thread take-up lever 34 through a connecting rod mechanism, and the second shaft portion is connected to the needle bar 32 through a crank-slider mechanism. The thorn cloth thread take-up drive source 31 drives the upper shaft 35 to rotate, the upper shaft 35 drives the needle bar crank 36 and the thorn cloth thread take-up transmission shaft 37 to rotate together around the central axis of the upper shaft 35, and the thorn cloth thread take-up transmission shaft 37 passes through the link mechanism. The thread take-up lever 34 is driven to reciprocate up and down to perform the thread take-up action. The thread take-up drive shaft 37 drives the needle bar 32 to reciprocate up and down through the crank-slider mechanism.
一种应用了上述送布模块的模块化缝纫机,还包括剪线部件61和抬压脚部件62。A modular sewing machine using the above-mentioned cloth feeding module further includes a thread trimming part 61 and a presser foot lifting part 62 .
剪线部件61包括位置固定的定刀611、以及可转动的动刀612,剪线传动机构63包括固定在辅助驱动源65左侧电机轴上的剪线凸轮631、剪线滚子632、可转动地支撑在缝纫机机壳中且左右延伸的第一剪线曲柄轴633、固定在第一剪线曲柄轴633左端的第一剪线曲柄634、剪线滑块635、可转动地支撑在缝纫机机壳中且左右延伸的第二剪线曲柄轴636、固定在第二剪线曲柄轴636左端的第二剪线曲柄637、剪线连杆638、以及动刀架639,第一剪线曲柄轴633的右端一体延伸出有第一剪线驱动臂,剪线滚子632可转动地安装于第一剪线驱动臂、并与剪线凸轮631接触配合,第二剪线曲柄轴636的右端一体延伸出有第二剪线驱动臂,剪线滑块635与第一剪线曲柄634铰接、并与第二剪线驱动臂中左右延伸的剪线滑槽滑动配合,剪线连杆638的两端分别与第二剪线曲柄637和动刀架639铰接,动刀612固定于动刀架639。另外,剪线凸轮631上与剪线滚子632接触配合的轮廓面包括第一变径驱动段、以及第一避让段,第一避让段可以为等径面。The thread trimming part 61 includes a fixed knife 611 and a rotatable movable knife 612. The thread trimming transmission mechanism 63 includes a thread trimming cam 631, a thread trimming roller 632, a thread trimming cam 631 fixed on the left motor shaft of the auxiliary drive source 65, A first thread trimming crank shaft 633 rotatably supported in the sewing machine casing and extending left and right, a first thread trimming crank 634 fixed on the left end of the first thread trimming crank shaft 633, a thread trimming slider 635, and rotatably supported on the sewing machine The second thread trimming crank shaft 636 in the casing and extending left and right, the second thread trimming crank 637 fixed on the left end of the second thread trimming crank shaft 636, the thread trimming link 638, and the moving tool holder 639, the first thread trimming crank The right end of the shaft 633 is integrally extended with a first thread trimming drive arm, the thread trimming roller 632 is rotatably mounted on the first thread trimming drive arm, and is in contact with the thread trimming cam 631, and the right end of the second thread trimming crank shaft 636 A second thread trimming drive arm is integrally extended, and the thread trimming slider 635 is hinged with the first thread trimming crank 634 and slidably matched with the thread trimming chute extending left and right in the second thread trimming drive arm. The two ends are respectively hinged with the second thread trimming crank 637 and the movable knife rest 639 , and the movable knife 612 is fixed on the movable knife rest 639 . In addition, the contour surface on the thread trimming cam 631 that is in contact with the thread trimming roller 632 includes a first variable diameter driving segment and a first escape segment, and the first escape segment may be an equal diameter surface.
抬压脚部件62包括可上下移动的压脚621,抬压脚机构64包括固定在辅助驱动源65右侧电机轴上的抬压脚凸轮641、抬压脚滚子642、可转动地支撑在缝纫机机壳中且左右延伸的抬压脚驱动轴643、固定在抬压脚驱动轴643右端的抬压脚曲柄644、上下延伸的第一拉杆645、具有第一固定摆动支点的右杠杆646、左右延伸的第二拉杆647、具有第二固定摆动支点的左杠杆648、抬压脚提升板649、压杆导架6410、以及上下延伸的压杆6411,抬压脚驱动轴643的左端一体延伸出有抬压脚驱动臂,抬压脚滚子642可转动地安装于抬压脚驱动臂、并与抬压脚凸轮641接触配合,第一拉杆645的两端分别与抬压脚曲柄644和右杠杆646铰接,第二拉杆647的两端分别与右杠杆646和左杠 杆648铰接,左杠杆648与抬压脚提升板649的上端相铰接,抬压脚提升板649上设有提升钩部,压杆导架6410上设有与提升钩部相卡合的连接突部,压杆导架6410固定在压杆6411的上端,压脚621安装在压杆6411的下端。另外,抬压脚凸轮641上与抬压脚滚子642接触配合的轮廓面包括第二变径驱动段、以及第二避让段,第二避让段可以为凹槽。The presser foot lifter 62 includes a presser foot 621 that can move up and down, and the presser foot lifter mechanism 64 includes a presser foot lifter cam 641 fixed on the right motor shaft of the auxiliary drive source 65, a presser foot lifter roller 642, rotatably supported on the The presser foot lifter drive shaft 643 in the sewing machine casing and extending left and right, the presser foot lifter crank 644 fixed on the right end of the presser foot lifter drive shaft 643, the first pull rod 645 extending up and down, the right lever 646 with the first fixed swing fulcrum, The second pull rod 647 extending left and right, the left lever 648 with the second fixed swing fulcrum, the presser foot lifter plate 649, the presser rod guide 6410, and the up and down extending presser rod 6411, the left end of the presser foot lifter drive shaft 643 integrally extends There is a presser foot lifter drive arm, and the presser foot lifter roller 642 is rotatably mounted on the presser foot lifter drive arm, and is in contact with the presser foot lifter cam 641. The right lever 646 is hinged, the two ends of the second pull rod 647 are hinged with the right lever 646 and the left lever 648 respectively, the left lever 648 is hinged with the upper end of the presser foot lifting plate 649, and the presser foot lifting plate 649 is provided with a lifting hook. The pressure rod guide frame 6410 is provided with a connecting protrusion that engages with the lifting hook. In addition, the contoured surface on the presser foot lifter cam 641 that contacts and cooperates with the presser foot lifter roller 642 includes a second diameter reducing drive section and a second avoidance section, and the second avoidance section may be a groove.
辅助功能模块60执行剪线动作时,辅助驱动源65动作,带动剪线凸轮631和抬压脚凸轮641一起转动;剪线凸轮631上的第一变径驱动段与剪线滚子632接触配合,推动第一剪线曲柄轴633摆动,进而通过第一剪线曲柄634和剪线滑块635推动第二剪线曲柄轴636摆动,在通过第二剪线曲柄637和剪线连杆638带动动刀架639和动刀612转动,使动刀612向靠近定刀611的方向转动,动刀612和定刀611咬合、将缝线剪断,由此执行剪线动作;此过程中,抬压脚凸轮641上的第二避让段与抬压脚滚子642相配合,不会推动抬压脚驱动轴643摆动,故压脚621也就不会向上抬起,也就避免对抬压脚机构64造成干涉。When the auxiliary function module 60 performs the thread trimming action, the auxiliary driving source 65 acts to drive the thread trimming cam 631 and the presser foot lifter cam 641 to rotate together; the first variable diameter drive section on the thread trimming cam 631 is in contact with the thread trimming roller 632 , push the first thread trimming crank shaft 633 to swing, and then push the second thread trimming crank shaft 636 to swing through the first thread trimming crank 634 and thread trimming slider 635, and then drive the second thread trimming crank 637 and thread trimming link 638 to swing. The movable knife holder 639 and the movable knife 612 rotate, so that the movable knife 612 rotates in the direction close to the fixed knife 611, the movable knife 612 and the fixed knife 611 are engaged, and the suture is cut, thereby performing the thread trimming action; The second avoidance section on the foot cam 641 cooperates with the presser foot lifter roller 642, and will not push the presser foot lifter drive shaft 643 to swing, so the presser foot 621 will not be lifted upwards, thus avoiding the need for the presser foot lifter mechanism. 64 cause interference.
上述模块化缝纫机中,调整送布驱动源和刺布挑线驱动源的相对时序,可以调节旋梭相对于机针33的勾线时刻的早晚,缝纫薄料时勾线时间较早,缝纫厚料时勾线时间较晚。送布牙20做上下往复移动和前后往复移动的复合运动,调整送布驱动源51相对于抬牙勾线驱动源41的输出规律,可以改变送布牙20的送布轨迹,比如可以实现如图7a所示的椭圆形送布轨迹、或如图7b所示的前三角形送布轨迹、或如图7c所示的后三角形送布轨迹、或如图7d所示的矩形送布轨迹,其中,椭圆形送布轨迹和前三角形送布轨迹适合薄料和中厚料的缝制,后三角形送布轨迹和矩形送布轨迹适合厚料的缝制In the above modular sewing machine, by adjusting the relative timing between the driving source for feeding the cloth and the driving source for taking up the thread for thorn cloth, it is possible to adjust the timing of the hooking of the hook relative to the needle 33 in the morning and evening. The hooking time of the material is late. The feed dog 20 performs a compound motion of up and down reciprocating movement and back and forth reciprocating movement. By adjusting the output rule of the cloth feed drive source 51 relative to the tooth lift and hook thread drive source 41, the feed track of the feed dog 20 can be changed. For example, the following can be achieved: The elliptical feed track shown in Fig. 7a, the front triangular feed track shown in Fig. 7b, the rear triangle feed track shown in Fig. 7c, or the rectangular feed track shown in Fig. 7d, wherein , the oval feed track and the front triangle feed track are suitable for the sewing of thin and medium-heavy materials, the rear triangle feed track and the rectangular feed track are suitable for the sewing of heavy materials

Claims (9)

  1. 一种缝纫机的送布模块,安装于缝纫台下侧,其特征是,包括牙架、安装在牙架上的送布牙,其特征是,还包括用于带动送布牙在布料进给方向前后移动的送布结构,以及用于带动送布牙上下移动的抬牙结构,所述送布结构包括铰接在牙架一端的第一送布摆杆,所述抬牙结构包括铰接在牙架另一端的第一抬牙摆杆,所述送布结构包括用于在抬牙过程中为第一送布摆杆提供自由度的送布柔性组件,所述抬牙结构包括用于在送布过程中为第一抬牙摆杆提供自由度的抬牙柔性组件。A cloth feeding module of a sewing machine, which is installed on the lower side of the sewing table, is characterized in that it includes a tooth frame and a cloth feeding dog installed on the tooth frame, and is characterized in that it also includes a cloth feeding dog for driving the cloth feeding dog in the cloth feeding direction. A cloth feeding structure that moves back and forth, and a tooth lifting structure used to drive the feeding dog to move up and down, the cloth feeding structure includes a first cloth feeding pendulum hinged on one end of the tooth frame, and the tooth lifting structure includes a first cloth feeding pendulum hinged on the tooth frame. The first tooth-lifting pendulum rod at the other end, the cloth-feeding structure includes a cloth-feeding flexible component for providing the first cloth-feeding pendulum rod with a degree of freedom during the tooth-lifting process, and the tooth-lifting structure includes a cloth-feeding flexible component for feeding the cloth A tooth-lifting flexible component that provides a degree of freedom for the first tooth-lifting swing rod during the process.
  2. 根据权利要求1所述的一种缝纫机的送布模块,其特征是,所述送布结构包括固定安装在缝纫台下侧的送布驱动源,所述抬牙结构包括固定安装在缝纫台下侧的抬牙驱动源。The cloth feeding module of a sewing machine according to claim 1, wherein the cloth feeding structure comprises a cloth feeding driving source fixedly installed on the lower side of the sewing table, and the tooth lifting structure comprises a cloth feeding driving source fixedly installed under the sewing table side tooth lift drive source.
  3. 根据权利要求2所述的一种缝纫机的送布模块,其特征是,所述送布结构包括完全由送布驱动源控制移动的送布支点,所述送布柔性组件的一端与送布支点铰接,另一端与牙架铰接。The cloth feeding module of a sewing machine according to claim 2, wherein the cloth feeding structure comprises a cloth feeding fulcrum which is completely controlled and moved by a cloth feeding driving source, and one end of the cloth feeding flexible component is connected to the cloth feeding fulcrum. Hinged, and the other end is hinged to the bracket.
  4. 根据权利要求3所述的一种缝纫机的送布模块,其特征是,所述送布驱动源上安装有送布曲柄,所述送布曲柄上安装有送布曲柄轴,所述送布曲柄轴为所述的送布支点。A cloth feeding module of a sewing machine according to claim 3, wherein a cloth feeding crank is installed on the cloth feeding driving source, a cloth feeding crank shaft is installed on the cloth feeding crank, and the cloth feeding crank The axis is the said feed fulcrum.
  5. 根据权利要求3所述的一种缝纫机的送布模块,其特征是,所述送布柔性组件包括固定在缝纫台下侧的送布固定轴,所述第一送布摆杆的中部转动连接在送布固定轴上,所述第一送布摆杆一端与牙架铰接,另一端与第二送布摆杆铰接,所述第二送布摆杆一端与第一送布摆杆铰接,另一端与送布支点铰接。The cloth feeding module of a sewing machine according to claim 3, wherein the cloth feeding flexible assembly comprises a cloth feeding fixed shaft fixed on the lower side of the sewing table, and the middle part of the first cloth feeding rocker is rotatably connected On the cloth feeding fixed shaft, one end of the first cloth feeding pendulum is hinged with the tooth frame, and the other end is hinged with the second cloth feeding pendulum, and one end of the second cloth feeding pendulum is hinged with the first cloth feeding pendulum, The other end is hinged to the feed fulcrum.
  6. 根据权利要求5所述的一种缝纫机的送布模块,其特征是,所述第一送布摆杆与第二送布摆杆的连接处设有腰圆槽。The cloth feeding module of a sewing machine according to claim 5, wherein a waist groove is provided at the connection between the first cloth feeding swing rod and the second cloth feeding swing rod.
  7. 根据权利要求2所述的一种缝纫机的送布模块,其特征是,所述抬牙结构包括完全由抬牙驱动源控制移动的抬牙支点,所述抬牙柔性组件的一端与抬牙支点铰接,另一端与牙架铰接。The cloth feeding module of a sewing machine according to claim 2, wherein the tooth-lifting structure comprises a tooth-lifting fulcrum that is completely controlled and moved by a tooth-lifting drive source, and one end of the tooth-lifting flexible component is connected to the tooth-lifting fulcrum. Hinged, and the other end is hinged to the bracket.
  8. 根据权利要求6所述的一种缝纫机的送布模块,其特征是,所述抬牙驱动源上安装有抬牙轴,所述抬牙轴上安装有抬牙偏心轮,所述抬牙偏心轮与抬牙轴偏心固定连接;所述抬牙偏心轮为所述的抬牙支点,所述抬牙柔性件包括所述第一抬牙摆杆和抬牙偏心轮轴承,所述抬牙偏心轮轴承的外环与第一抬牙摆杆连接,内环与抬牙偏心轮连接。The cloth feeding module of a sewing machine according to claim 6, wherein a tooth-lifting shaft is installed on the tooth-lifting drive source, a tooth-lifting eccentric wheel is installed on the tooth-lifting shaft, and the tooth-lifting eccentric The wheel is eccentrically and fixedly connected to the tooth-lifting shaft; the tooth-lifting eccentric wheel is the tooth-lifting fulcrum, and the tooth-lifting flexible member includes the first tooth-lifting swing rod and the tooth-lifting eccentric bearing, the tooth-lifting eccentric The outer ring of the wheel bearing is connected with the first tooth-lifting swing rod, and the inner ring is connected with the tooth-lifting eccentric.
  9. 根据权利要求2-8中任意一项所述的一种缝纫机的送布模块,其特征是,所述缝纫台下侧固定安装有抬牙结构固定支架和送布结构固定支架。A cloth feeding module of a sewing machine according to any one of claims 2 to 8, characterized in that a tooth-lifting structure fixing bracket and a cloth-feeding structure fixing bracket are fixedly installed on the lower side of the sewing table.
PCT/CN2021/135957 2021-04-02 2021-12-07 Fabric feeding module of sewing machine WO2022206002A1 (en)

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