WO2022204979A1 - Silicon-based composite material, preparation method therefor and application thereof - Google Patents

Silicon-based composite material, preparation method therefor and application thereof Download PDF

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WO2022204979A1
WO2022204979A1 PCT/CN2021/084091 CN2021084091W WO2022204979A1 WO 2022204979 A1 WO2022204979 A1 WO 2022204979A1 CN 2021084091 W CN2021084091 W CN 2021084091W WO 2022204979 A1 WO2022204979 A1 WO 2022204979A1
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silicon
based composite
composite material
negative electrode
particle size
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PCT/CN2021/084091
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French (fr)
Chinese (zh)
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贾彦龙
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宁德新能源科技有限公司
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Priority to CN202180004895.4A priority Critical patent/CN114207884B/en
Priority to PCT/CN2021/084091 priority patent/WO2022204979A1/en
Publication of WO2022204979A1 publication Critical patent/WO2022204979A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/628Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/90Carbides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/483Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides for non-aqueous cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/80Particles consisting of a mixture of two or more inorganic phases
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the field of batteries, in particular to a silicon-based composite material, a preparation method and application thereof, and more particularly, to a negative electrode sheet, an electrochemical device and an electronic device using the silicon-based composite material.
  • Silicon-containing materials have the advantages of higher capacity and lower voltage platform, and have gradually attracted widespread attention. For example, the capacity of currently available silicon-oxygen materials can reach 1400-1800 mAh/g. However, the current silicon-based materials generally have defects such as poor electrical conductivity and poor structural stability, their high-rate charging capacity is insufficient, and the volume change (i.e. volume expansion) of 120% to 300% or even higher is prone to occur during the cycle, resulting in The silicon-based material is pulverized and separated from the current collector, so that the conductivity of the negative electrode is deteriorated (conductivity is less than 1 S/m), thereby reducing the performance of the electrochemical device such as cyclability.
  • the solution to the problems of volume expansion and poor electrical conductivity of silicon-based materials during the cycle is generally to composite silicon-based materials with graphite or other metal or non-metallic materials.
  • the composite methods mainly include direct physical mixing or chemical vapor deposition. (CVD), solid phase cladding method or liquid phase cladding method to coat silicon-based materials, such as carbon coating, but the existing methods do not improve the conductivity and structural stability of silicon-based materials. Obviously, the electrical conductivity and structural stability of the existing silicon-based materials still need to be improved.
  • the present invention provides a silicon-based composite material and a preparation method and application thereof, so as to at least solve the problems of poor electrical conductivity and poor structural stability of the silicon-based composite material existing in the prior art, and the resulting poor cyclability and high volume expansion rate of an electrochemical device. .
  • a silicon-based composite material comprising: particles consisting of an inner core and a first shell layer existing on the surface of the inner core, and a second shell layer existing on the surface of the particles, the inner core comprising a silicon-oxygen material , the first shell layer contains SiMC material containing silicon element, M element, carbon element, M element includes at least one element in Group IIIA, Group VA or Group VI element in the periodic table, and the second shell layer contains carbon material.
  • the particle size of the silicon-based composite material satisfies 2 ⁇ m ⁇ Dv50 1 ⁇ 10 ⁇ m, Dv99 ⁇ 21 ⁇ m, wherein, Dv50 1 indicates that in the particle size distribution based on volume, the particles from the small particle size side, The particle size that reaches 50% of the volume accumulation, Dv99 means that in the particle size distribution based on the volume, the particle size reaches 99% of the volume accumulation from the small particle size side; and/or, the specific surface area of the silicon-based composite material is less than 5m 2 / g; and/or, the Raman spectrum of the silicon-based composite material shows that the ratio of the peak height I 1350 at 1350 cm ⁇ 1 and the peak height I 1580 at 1580 cm ⁇ 1 satisfies 0 ⁇ I 1350 /I 1580 ⁇ 1.5.
  • the silicon-oxygen material includes SiOx material, 0.5 ⁇ x ⁇ 1.5; and/or, the particle size of the inner core satisfies 1 ⁇ m ⁇ Dv50 2 ⁇ 5 ⁇ m, wherein Dv50 2 represents that in the particle size distribution based on volume, the inner core particle From the small particle size side, the particle size reaches 50% of the volume accumulation; and/or the specific surface area of the inner core is greater than 3 m 2 /g.
  • the atomic ratio of carbon element to silicon element is 0.1 to 6, and the atomic ratio of M element to silicon element is 0.05 to 2.
  • the particle size of the particles satisfies 2 ⁇ m ⁇ Dv50 3 ⁇ 9 ⁇ m, wherein Dv50 3 indicates that in the particle size distribution based on the volume, the particles from small From the particle size side, the particle size reaches 50% of the cumulative volume; and/or the specific surface area of the particles is less than 8 m 2 /g.
  • Dv50 3 indicates that in the particle size distribution based on the volume, the particles from small From the particle size side, the particle size reaches 50% of the cumulative volume; and/or the specific surface area of the particles is less than 8 m 2 /g.
  • 0.1 ⁇ (R 2 -R 1 )/R 2 ⁇ 2/3 can be satisfied, where R 1 is the radius of the inner core, and R 2 is the radius of the particle.
  • the thickness of the second shell layer may be 5 nm to 500 nm; and/or, the carbon material may include at least one of amorphous carbon, graphene, or carbon nanotubes.
  • Another aspect of the present invention provides a method for preparing the above-mentioned silicon-based composite material, comprising: using a mixed solution containing a first carbon source and an organosilane to impregnate the silicon-oxygen material, and subjecting the obtained impregnated product to high-temperature cracking treatment , forming a first shell layer on the surface of the silicon oxide material to obtain particles; mixing the particles with the second carbon source to make a slurry, drying the slurry by spray drying, and carbonizing the obtained dried product.
  • a second shell layer is formed on the surface to obtain a silicon-based composite material.
  • the process of high temperature cracking may include a process of cracking at a temperature of 900°C to 1500°C.
  • a negative electrode sheet comprising a negative electrode current collector and a negative electrode active material layer located on at least one surface of the negative electrode current collector, the negative electrode active material layer contains a negative electrode active material, and the negative electrode active material comprises the above-mentioned silicon-based composite material .
  • the negative electrode active material further includes graphite.
  • the mass content of the silicon-based composite material may generally be 0.5% to 80%.
  • an electrochemical device including the above-mentioned negative electrode sheet and an electronic device including the electrochemical device are also provided.
  • the silicon-based composite material provided by the present invention is designed through a three-layer structure of an inner core (silicon-oxygen material)-first shell layer (SiMC)-second shell layer (carbon material), has good structural stability and electrical conductivity, and can Avoiding the direct contact between the silicon-oxygen material and the electrolyte, reducing the interface corrosion, is beneficial to its function as a negative electrode active material, showing excellent characteristics such as high capacity, long cycle, low expansion, etc., making the negative electrode sheet/electrochemical device both. Good cycle performance, stability, safety and other qualities can effectively solve the problems of volume expansion and poor cyclability during the charge-discharge cycle of electrochemical devices, which are of great significance for practical industrial applications.
  • Fig. 1 is the structural representation of the silicon-based composite material of the present invention
  • FIG. 2 is a capacity fading curve diagram of a battery during cycling according to an embodiment of the present invention.
  • the silicon-based composite material of the present invention includes: a particle consisting of a core and a first shell layer existing on the surface of the core, and a second shell layer existing on the surface of the particle, the core contains a silicon-oxygen material, the first The shell layer includes SiMC material containing silicon element, M element and carbon element, M element includes at least one element from group IIIA, group VA or group VI element in the periodic table, and the second shell layer includes carbon material.
  • the particle size of the silicon-based composite material can satisfy 2 ⁇ m ⁇ Dv50 1 ⁇ 10 ⁇ m, Dv99 ⁇ 21 ⁇ m, wherein Dv50 1 indicates that in the particle size distribution based on volume, the particles start from the small particle size side and reach a volume accumulation of 50 ⁇ m.
  • Dv99 represents the particle size distribution on the basis of volume, the particle size reaches 99% of the volume accumulation from the small particle size side, Dv50 1
  • Dv50 1 For example, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m , 10 ⁇ m or any two of them
  • Dv99 is, for example, 10 ⁇ m, 12 ⁇ m, 15 ⁇ m, 18 ⁇ m, 20 ⁇ m or any two of them.
  • silicon-based composite materials have a porous structure, which is beneficial to improve its defects such as volume expansion during the cycle of electrochemical devices.
  • the more pores the material will have a relatively larger specific surface area, but the silicon-based composite material has a relatively large specific surface area. If the specific surface area is too large, it will also affect its function to a certain extent. For example, it is easy to increase its contact area with the electrolyte or other non-ideal components, thereby increasing the degree of corrosion.
  • the specific surface area of the silicon-based composite material can generally be controlled to be less than 5m 2 /g, such as 0.5m 2 /g, 1m 2 /g , 1.5m 2 /g, 2m 2 /g, 2.5m 2 /g, 3m 2 /g, 3.5m 2 /g, 4m 2 /g, 4.5m 2 /g, 5m 2 /g or any two of them range of composition.
  • the silicon-based composite material with good structural stability and electrical conductivity can also have the following characteristics: its Raman spectrum shows that the ratio of the peak height I 1350 at 1350 cm -1 and the peak height I 1580 at 1580 cm -1 satisfies 0 ⁇ 1 1350 /I 1580 ⁇ 1.5, for example, I 1350 /I 1580 can be in the range of 0.5, 0.8, 1, 1.2, 1.4 or any two of them.
  • the silicon-based composite material is introduced into the negative electrode of the electrochemical device, which can effectively Improve volume expansion, poor cycle performance and other defects.
  • Silica material has a high gram capacity.
  • the structural stability and conductivity of the overall material ie, silicon-based composite material
  • the silicon-oxygen material may include a SiOx material, 0.5 ⁇ x ⁇ 1.5 (that is, the atomic ratio of silicon to oxygen in the silicon-oxygen material is 1:0.5 to 1:1.5), and x is, for example, 0.6 , 0.8, 1.0, 1.2, 1.4 or the range of any two of them, which is beneficial to further improve the capacity, structural stability and electrical conductivity of the silicon-based composite material.
  • the particle size of the inner core satisfies 1 ⁇ m ⁇ Dv50 2 ⁇ 5 ⁇ m, wherein, Dv50 2 represents the particle size of the inner core particle from the small particle size side and reaches 50% of the volume accumulation in the particle size distribution based on volume, Dv50 2 is, for example, a range of 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, or any two of them.
  • the inner core is a porous structure, which can be formed of a porous silica material with a specific surface area greater than 3m 2 /g, such as 4m 2 /g, 5m 2 /g, 6m 2 /g, 7m 2 /g, 8m 2 /g , 9m 2 /g, 10m 2 /g or a range of any two of them. Controlling parameters such as the particle size and/or specific surface area of the inner core within the above ranges is beneficial to further ensure the function of the silicon-based composite material.
  • the first shell layer formed by the SiMC material exists on the surface of the core, which can inhibit the volume expansion of the core material and improve the ion-conducting ability, which has an important impact on the function of the silicon-based composite material.
  • the M element can specifically include At least one of boron, nitrogen, oxygen or aluminum, in some preferred embodiments, the M element includes oxygen element, that is, the SiMC material is a silicon-oxygen-carbon (SiOC) material, in addition, it can also selectively include boron , at least one of nitrogen or aluminum.
  • the SiMC material has an atomic ratio of carbon to silicon of 0.1 to 6, such as 0.1, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6 or the range of any two of them, the atomic ratio of M element to silicon element is 0.05 to 2, such as 0.05, 0.08, 0.1, 03, 0.5, 0.8, 1.0, 1.3, 1.5, 1.8, 2.0 or wherein In the range of any two compositions, the SiMC material is used to further optimize the properties of the silicon-based composite material such as structural stability.
  • the particles formed by the inner core and the first shell layer existing on the surface of the inner core are the matrix materials of the silicon-based composite material, which determine the properties of the silicon-based composite material such as capacity and structural stability to a large extent.
  • the particle size of the particles satisfies 2 ⁇ m ⁇ Dv50 3 ⁇ 9 ⁇ m, where Dv50 3 indicates that in the particle size distribution based on volume, the particle size from the small particle size side reaches 50% of the volume accumulation, which is more conducive to ensuring the stability of the silicon-based composite material. function.
  • the specific surface area of the particles is less than 8m 2 /g, such as 1m 2 /g, 2m 2 /g, 3m 2 /g, 4m 2 /g, 5m 2 /g, 6m 2 /g, 7m 2 /g g or a range of any two of them.
  • R1 can be 3 ⁇ m to 6 ⁇ m
  • R2 can be 3 ⁇ m to 10 ⁇ m.
  • the second shell layer can not only ensure the structural stability of the silicon-based composite material, but also improve its electrical conductivity and other properties. Relatively speaking, the thickness of the second shell layer is too small, and its function It is relatively limited, and the thickness of the second shell layer is too large, although the conductivity can be greatly improved, but at the same time, the depth of lithium insertion (or other ions) during the cycle of the electrochemical device will increase due to the excessive increase in conductivity. To a certain extent, the unfavorable conditions such as cyclic expansion of the electrochemical device can be increased.
  • the thickness of the second shell layer can generally be controlled to be 5 nm to 500 nm, such as 5 nm, 50 nm, 100 nm, 150 nm, 200 nm, 250 nm, 300 nm, 350 nm, 400 nm, 450 nm. , 500nm or any two of them in the range, which is beneficial to further improve the performance of the silicon-based composite material.
  • the carbon material may include at least one of amorphous carbon, graphene or carbon nanotube (CNT), but is not limited thereto, and other carbon materials with conductive functions may also be used.
  • CNT carbon nanotube
  • the preparation method of the silicon-based composite material includes: using a mixed solution containing a first carbon source and an organosilane to impregnate the silicon-oxygen material, subjecting the obtained impregnated product to high-temperature cracking treatment, and forming the first carbon-oxygen material on the surface of the silicon-oxygen material.
  • a shell layer is obtained to obtain particles (the macroscopic appearance of the product is a powder formed by the particles); the particles are mixed with the second carbon source and made into a slurry, the slurry is dried by spray drying, and the obtained dried product is subjected to The carbonization treatment forms a second shell layer on the surface of the particles to obtain a silicon-based composite material.
  • the first carbon source and organosilane are used as raw materials, and SiMC material is generated in situ on the surface of the silicon-oxygen material by high-temperature cracking to form a first shell layer, and the second carbon source is used as a raw material, and is spray-dried on the surface of the particles.
  • the first carbon source and organosilane can be selected according to the elemental composition of the SiMC material, and the second carbon source can be selected according to the elemental composition of the carbon material.
  • the first carbon source can include glucose and/or sucrose
  • the organosilane may comprise at least one of siloxane, silazane, polysiloxane, polycarbosilane, polysilazane, polycarborane methylsiloxane, or polysilaborazane
  • the siloxane includes, for example, dimethylsiloxane (C 2 H 6 OSi)
  • the silazane includes, for example, hexamethylcyclotrisilazane (C6H21N3Si3)
  • the second carbon source may include resin, pitch, graphene Or at least one of carbon nanotubes (CNT), etc., wherein, resin and/or pitch is used as the second carbon source, and after the above spray drying, amorphous carbon will be formed by pyrolysis.
  • the silica material can be sieved first to obtain the silica material that meets the preset core particle size requirements (eg 1 ⁇ m ⁇ Dv50 2 ⁇ 5 ⁇ m), and then the sieved silica material is added to the The first solution containing the first carbon source is dispersed uniformly to obtain a dispersion liquid; the solution containing the organosilane is added to the above-mentioned dispersion liquid to realize the impregnation of the silicon-oxygen material. During the impregnation process, stirring and other methods can be used It is ensured that the silicon-oxygen material is uniformly dispersed in the system, so that the first carbon source and the organosilane are more fully immersed in the silicon-oxygen material. After the impregnation is completed, the impregnated product is dried to remove the solvent, and then subjected to pyrolysis treatment.
  • the preset core particle size requirements eg 1 ⁇ m ⁇ Dv50 2 ⁇ 5 ⁇ m
  • the high-temperature cracking process includes a process of cracking at a temperature of 900°C to 1500°C, preferably at a temperature of 900°C to 1300°C, and the temperature is too high, which will cause damage to the internal silicon-oxygen material to a certain extent. , affecting the comprehensive performance of the prepared silicon-based composite material, thereby affecting the cyclability and other properties of the electrochemical device. Therefore, it is beneficial to further optimize the comprehensive performance of the silicon-based composite material by controlling the temperature within the above-mentioned range.
  • the above-mentioned impregnated product can be first heated to about 500°C at a heating rate of about 1°C/min, and then heated to 900°C to 1500°C at a heating rate of about 3°C/min to perform high-temperature cracking, and the high-temperature cracking time can be for about 3 hours.
  • the drying process of the spray drying method includes: entering the slurry from the inlet of the spray drying granulator into the centrifugal turntable nozzle of the spray drying granulator, and controlling the centrifugal rotation speed to be about 2000 r/min, so that the slurry
  • the material forms tiny droplets, which are ejected from the outlet of the spray-drying granulator, and the ejected product (macroscopic appearance is powdery) is collected by cooling to obtain the above-mentioned dried product.
  • the temperature at the inlet of the pellet mill is about 260°C, and the temperature at the outlet is about 105°C.
  • the carbonization process can further remove the impurity components in the second shell layer.
  • the carbonization process can be performed in an inert atmosphere such as nitrogen (N 2 ) or argon (Ar), and the process includes: first The dried product is heated to about 350°C at a heating rate of 1°C/min to 5°C/min, kept for about 2 hours, and then heated to a temperature of 1°C/min to 5°C/min (for example, about 3°C/min). At about 500°C to 800°C, the temperature is kept for about 1 hour to 5 hours, and then the temperature is lowered to room temperature, and the product is collected to obtain the silicon-based composite material.
  • N 2 nitrogen
  • Ar argon
  • the negative electrode sheet of the present invention includes a negative electrode current collector and a negative electrode active material layer located on at least one surface of the negative electrode current collector, the negative electrode active material layer contains a negative electrode active material, and the negative electrode active material includes the above-mentioned silicon-based composite material.
  • the negative electrode active material may further include graphite, and the graphite may include at least one of natural graphite, artificial graphite or mesocarbon microspheres.
  • the gram capacity of the negative electrode active material obtained by blending the silicon-based composite material with the negative electrode active material such as graphite is 380mAh/g to 1200mAh/g, such as 380mAh/g, 450mAh/g, 500mAh/g, 600mAh/g, 700mAh/g, 800mAh/g, 900mAh/g, 1000mAh/g, 1100mAh/g, 1200mAh/g or the range of any two of them. In specific implementation, it can be compounded according to silicon-based materials and graphite. The gram capacity of the anode active material is controlled by the ratio of .
  • the mass content of the silicon-based composite material can be 0.5% to 80%, such as 0.5%, 1%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80% or any two of them, the balance can be graphite or other negative electrode active materials, and controlling the amount of silicon-based composite materials within this range is conducive to improving the energy density of the negative electrode sheet, properties such as cyclability and stability.
  • the above-mentioned negative electrode active material layer further comprises a conductive agent and a binder.
  • the mass content of the negative electrode active material can be 80% to 95%
  • the mass content of the conductive agent is 2% to 15%
  • the mass content of the binder is 80% to 95%.
  • the mass content is 3% to 15% (that is, the mass ratio of the negative electrode active material, the conductive agent, and the binder is (80-95):2-15:3-15).
  • the conductive agent may include at least one of conductive carbon black (SP), acetylene black, Ketjen black, conductive graphite or graphene
  • the binder may include polyacrylic acid (PAA), polyacrylate, polyacryl Imine, polyamide, polyamideimide, polyvinylidene fluoride (PVDF), styrene butadiene rubber (SBR), sodium alginate, polyvinyl alcohol, polytetrafluoroethylene, polyacrylonitrile, sodium carboxymethyl cellulose or at least one of potassium hydroxymethyl cellulose.
  • PAA polyacrylic acid
  • PVDF polyvinylidene fluoride
  • SBR styrene butadiene rubber
  • the negative electrode sheet of the present invention can be prepared by a coating method, but is not limited thereto.
  • the preparation process of the negative electrode sheet may include: coating the slurry containing the raw material of the negative electrode active material layer on at least one surface of the negative electrode current collector and forming the negative electrode active material layer to obtain the negative electrode sheet.
  • the negative electrode active material, conductive agent, and binder can be uniformly mixed in a solvent to form the above slurry, the slurry can be coated on the negative electrode current collector, dried/drying, rolling/cooling After pressing and the like, a negative electrode active material layer is formed, and the above-mentioned negative electrode sheet is obtained.
  • the solid content of the slurry can be controlled to be 60% to 70%.
  • the viscosity of the slurry can be adjusted to 10000-13000Pa ⁇ s with a solvent such as water, and then it is coated on the negative electrode current collector. surface.
  • the solvent can be a conventional solvent in the field such as water
  • the negative electrode current collector can be a conventional negative electrode current collector such as copper foil.
  • the electrochemical device of the present invention includes the above-mentioned negative electrode sheet, and the electrochemical device may specifically be a battery, such as a lithium ion battery or the like.
  • the electrochemical device further includes a positive electrode sheet and a separator between the negative electrode sheet and the positive electrode sheet.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer on at least one surface of the positive electrode current collector, and the positive electrode active material layer includes Positive electrode active material, conductive agent and binder, for example, the positive electrode active material may include lithium cobalt oxide (LiCoO 2 ), lithium iron phosphate, nickel-cobalt-manganese ternary material (NCM) or nickel-cobalt-aluminum ternary material (NCA).
  • the positive electrode current collector can be aluminum foil, etc.; the separator is used to separate the positive electrode sheet and the negative electrode sheet, and it can include polyethylene (PE) porous polymer film and the like.
  • PE polyethylene
  • the above electrochemical device also includes an electrolyte, for example, the electrolyte includes an organic solvent, a lithium salt and an additive, and the organic solvent includes fluoroethylene carbonate (FEC), ethylene carbonate (EC), propylene carbonate (PC), At least one of diethyl carbonate (DEC), ethyl methyl carbonate (EMC), dimethyl carbonate (DMC), propylene carbonate or ethyl propionate; lithium salts include organic lithium salts or inorganic lithium salts At least one of lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium difluorophosphate (LiPO 2 F 2 ), lithium bistrifluoromethanesulfonimide LiN (CF 3 SO 2 ) 2 (LiTFSI), Lithium Bis(fluorosulfonyl)imide Li(N(SO 2 F) 2 )(LiFSI), Lithium Bisoxalate
  • the electrochemical device of the present invention can be prepared according to conventional methods in the art.
  • the electrochemical device is a wound lithium-ion battery
  • the preparation process may include: a positive electrode sheet, a separator, a positive electrode sheet
  • the bare cells are wound to form the bare cells, and then the bare cells are placed in the outer packaging, and then the electrolyte is injected, and then the battery is obtained after the processes of packaging, chemical formation, degassing, and trimming.
  • the above-mentioned processes such as winding, liquid injection, packaging, chemical formation, degassing, and trimming are all routine operations in the art, and will not be repeated here.
  • the electronic device of the present invention includes the above-mentioned electrochemical device, and may be the electrochemical device of any of the above-described embodiments, or may be an electrochemical device of other embodiments without departing from the spirit and scope of the present invention.
  • SEM test Detect the surface and/or side of the sample under the conditions of 10kV and 10mA to determine the thickness of the carbon layer;
  • Particle size test use an ultrasonic particle size analyzer to test the particle size distribution (Dv50, Dv99, etc.) of the material;
  • Negative sheet resistivity test The four-point probe method is used to test the negative electrode sheet resistance.
  • the instrument used for the four-point probe method is a precision DC voltage and current source (type SB118), four copper plates with a length of 1.5cm*width of 1cm* and a thickness of 2mm It is fixed on a line at equal distances, the distance between the two copper plates in the middle is L (1-2cm), and the base material for fixing the copper plates is an insulating material; during the test, press the lower end face of the four copper plates on the negative electrode to be measured (the pressure is 3000Kg), the maintenance time is 60s, the copper plates at both ends are connected to the DC current I, the voltage V is measured on the two copper plates in the middle, the values of I and V are read three times, and the average values of I and V are taken respectively Ia and Va, Va/Ia The value is the membrane resistance at the test place, and the ratio of the resistance value to the thickness of the negative plate is the membrane resistivity; each negative plate is tested at 12 points
  • the battery was charged to 4.45V with a constant current of 0.7C, charged to 0.025C with a constant voltage, and discharged to 3.0V at 0.5C after standing for 5 minutes.
  • the capacity obtained in this step is the initial capacity;
  • carry out 0.7C charge/0.5C discharge for cycle test take the ratio of the capacity of each step to the initial capacity, which is the capacity retention rate, and then obtain the capacity decay curve (that is, the relationship between the cycle capacity retention rate and the number of cycles);
  • Expansion rate test when the battery is cycled for 500 cycles use a screw micrometer to measure the thickness d 0 of the battery at the beginning and the thickness d x of the battery when it is cycled to 500 times. x ;
  • the impregnated product into a tube furnace, with N2 as a protective atmosphere, first heat the impregnated product to 500 °C at a heating rate of 1 °C/min, keep it for 30 min, and then heat up to 1000 °C at a heating rate of 3 °C/min Perform high-temperature cracking, generate SiOC material on the surface of SiOx material, form a first shell layer, and obtain a powdery particulate product (referred to as SiOx@SiMC); wherein, the high-temperature cracking time is 3h (that is, kept at 1000 ° C for 3h);
  • LiCoO 2 , conductive carbon black and PVDF were fully stirred and mixed in N-methylpyrrolidone at a weight ratio of 96.7:1.7:1.6, and then coated on the front and back surfaces of the aluminum foil. After drying and cold pressing, forming a positive electrode active material layer on the positive electrode current collector to obtain a positive electrode sheet;
  • the positive electrode sheet, separator film and negative electrode sheet are stacked in sequence, so that the separator is placed between the positive electrode sheet and the negative electrode sheet to isolate the film, and then rolled to form a bare cell, the bare battery
  • the concentration of 6 is 1mol/L
  • the additives include TFPB, 12-crown-4 ether, VC, the concentration of
  • Example 1 the silicon-based composite material, negative electrode sheet and battery of Example 2 to Example 12 were obtained.
  • the second carbon source used to generate the second shell layer and the carbon material in the second shell layer are shown in Table 1; the x value in the SiOx material, the particle size of the SiOx material (Dv50 2 ), the specific surface area of the SiOx material (BET 2 ) , Type of M element in SiMC material, atomic ratio of carbon element to silicon element in SiMC material (C:Si), atomic ratio of M element to silicon element in SiMC material (M:Si), particle size (SiOx@SiMC) Particle size (Dv50 3 ), specific surface area of particles (BET 3 ), particle radius R 2 , inner core radius R 1 , (R 2 -R 1 )/R 2 , thickness of second shell (carbon layer), silicon base
  • Example 1 The difference between this comparative example 1 and Example 1 is that the silicon-based composite material (SiOx@C) consists of SiOx material and a carbon layer existing on the surface of the SiOx material (that is, there is no SiMC material between the SiOx material and the carbon layer), SiOx
  • SiOx@C silicon-based composite material
  • Table 2 the preparation process of this Comparative Example 1 is the same as that of Example 1 except that step (12) in Example 1 is not included.
  • SiOC@C silicon-based composite material
  • SiOC@C silicon-based composite material
  • Table 2 The relevant parameters of SiOC@C are shown in Table 2. ; Except that the preparation process of this comparative example 2 does not include the step (11) in embodiment 1, other preparation conditions are identical with embodiment 1.
  • Comparative Example 3 The difference between Comparative Example 3 and Example 1 is that the silicon-based composite material (SiOx@SiOC) is composed of SiOx material and SiCO material existing on the surface of the SiOx material (that is, there is no second shell layer).
  • SiOx@SiOC the silicon-based composite material
  • SiCO material existing on the surface of the SiOx material (that is, there is no second shell layer).
  • Comparative Example 4 The difference between Comparative Example 4 and Example 1 is that the silicon-based composite material is a SiOx material (ie, without the first shell layer and the second shell layer).
  • the relevant parameters of the SiOx material are shown in Table 2.
  • the electrical conductivity, negative electrode sheet resistivity, first coulombic efficiency of the battery, capacity retention rate when the battery is cycled 500 cycles, and expansion rate when the battery is cycled 500 cycles are measured in Table 3.
  • the measured capacity decay curves of the batteries in Example 6 and Comparative Example 4 during cycling are shown in FIG. 2 .

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Abstract

A silicon-based composite material, a preparation method therefor and an application thereof. The silicon-based composite material comprises a particle composed of a core and a first shell layer present on the surface of the core, and a second shell layer present on the surface of the particle. The core comprises a silicon-oxygen material. The first shell layer comprises a SiMC material containing a silicon element, an M element and a carbon element. The M element comprises at least one of group-IIIA elements, group-VA elements or group-VI elements in the periodic table of elements. The second shell layer comprises a carbon material. The silicon-based composite material has good structural stability and electrical conductivity, facilitates fulfilling functions of the silicon-based composite material as a negative electrode material, and effectively solves the problems of volume expansion, poor circularity and the like in the circulation process of an electrochemical device.

Description

硅基复合材料及其制备方法和应用Silicon-based composite material and its preparation method and application 技术领域technical field
本发明涉及电池领域,具体涉及一种硅基复合材料及其制备方法和应用,更具体而言,涉及应用该硅基复合材料的负极片、电化学装置和电子装置。The invention relates to the field of batteries, in particular to a silicon-based composite material, a preparation method and application thereof, and more particularly, to a negative electrode sheet, an electrochemical device and an electronic device using the silicon-based composite material.
背景技术Background technique
含硅材料具有较高的容量和较低的电压平台等优点,逐渐受到广泛关注,例如,目前可用的硅氧材料的容量可达1400-1800mAh/g。然而,目前的硅基材料普遍存在着导电性差、结构稳定性差等缺陷,其大倍率充电能力不足,且循环过程中易发生120%至300%甚至更高的体积变化(即体积膨胀),导致硅基材料粉化并与集流体脱离,使得负极导电性变差(电导率小于1S/m),进而降低电化学装置的循环性等性能。Silicon-containing materials have the advantages of higher capacity and lower voltage platform, and have gradually attracted widespread attention. For example, the capacity of currently available silicon-oxygen materials can reach 1400-1800 mAh/g. However, the current silicon-based materials generally have defects such as poor electrical conductivity and poor structural stability, their high-rate charging capacity is insufficient, and the volume change (i.e. volume expansion) of 120% to 300% or even higher is prone to occur during the cycle, resulting in The silicon-based material is pulverized and separated from the current collector, so that the conductivity of the negative electrode is deteriorated (conductivity is less than 1 S/m), thereby reducing the performance of the electrochemical device such as cyclability.
目前,解决硅基材料在循环过程中的体积膨胀及导电性差等问题的手段一般是将硅基材料与石墨或其他金属或非金属材料复合,复合方式主要有直接物理混合或者通过化学气相沉积法(CVD)、固相包覆法或液相包覆法对硅基材料进行包覆等,例如碳包覆,但现有方式对硅基材料的导电性及结构稳定性等性能的改善效果不明显,现有硅基材料的导电性及结构稳定性仍然有待提高。At present, the solution to the problems of volume expansion and poor electrical conductivity of silicon-based materials during the cycle is generally to composite silicon-based materials with graphite or other metal or non-metallic materials. The composite methods mainly include direct physical mixing or chemical vapor deposition. (CVD), solid phase cladding method or liquid phase cladding method to coat silicon-based materials, such as carbon coating, but the existing methods do not improve the conductivity and structural stability of silicon-based materials. Obviously, the electrical conductivity and structural stability of the existing silicon-based materials still need to be improved.
发明内容SUMMARY OF THE INVENTION
本发明提供一种硅基复合材料及其制备方法和应用,以至少解决现有技术存在的硅基复合材料导电性差、结构稳定性差及由此导致的电化学装置循环性差、体积膨胀率高等问题。The present invention provides a silicon-based composite material and a preparation method and application thereof, so as to at least solve the problems of poor electrical conductivity and poor structural stability of the silicon-based composite material existing in the prior art, and the resulting poor cyclability and high volume expansion rate of an electrochemical device. .
本发明的一方面,提供一种一种硅基复合材料,包括:由内核和存在于内核表面的第一壳层组成的微粒、以及存在于微粒表面的第二壳层,内核包含硅氧材料,第一壳层包含含有硅元素、M元素、碳元素的SiMC材料,M元素包括元素周期表中第IIIA族、第VA族或第VI族元素中的至少一种元素,第二壳层包含碳材料。In one aspect of the present invention, a silicon-based composite material is provided, comprising: particles consisting of an inner core and a first shell layer existing on the surface of the inner core, and a second shell layer existing on the surface of the particles, the inner core comprising a silicon-oxygen material , the first shell layer contains SiMC material containing silicon element, M element, carbon element, M element includes at least one element in Group IIIA, Group VA or Group VI element in the periodic table, and the second shell layer contains carbon material.
根据本发明的研究,在一些实施例,硅基复合材料的粒径满足2μm≤Dv50 1≤10μm,Dv99<21μm,其中,Dv50 1表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积50%的粒径,Dv99表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积99%的粒径;和/或,硅基复合材料的比表面积小于5m 2/g;和/或,硅基复合材料的拉曼光谱显示,1350cm -1的峰高度I 1350和1580cm -1的峰高度I 1580的比值满足0<I 1350/I 1580<1.5。 According to the research of the present invention, in some embodiments, the particle size of the silicon-based composite material satisfies 2 μm≤Dv50 1 ≤10 μm, Dv99<21 μm, wherein, Dv50 1 indicates that in the particle size distribution based on volume, the particles from the small particle size side, The particle size that reaches 50% of the volume accumulation, Dv99 means that in the particle size distribution based on the volume, the particle size reaches 99% of the volume accumulation from the small particle size side; and/or, the specific surface area of the silicon-based composite material is less than 5m 2 / g; and/or, the Raman spectrum of the silicon-based composite material shows that the ratio of the peak height I 1350 at 1350 cm −1 and the peak height I 1580 at 1580 cm −1 satisfies 0<I 1350 /I 1580 <1.5.
在一些实施例中,硅氧材料包括SiOx材料,0.5<x<1.5;和/或,内核的粒径满足1μm≤Dv50 2≤5μm,其中,Dv50 2表示在体积基准的粒度分布中,内核颗粒从小粒径侧起、达到体积累积50%的粒径;和/或,内核的比表面积大于3m 2/g。可选地,SiMC材料中,碳元素与硅元素的原子比为0.1至6,M元素与硅元素的原子比为0.05至2。 In some embodiments, the silicon-oxygen material includes SiOx material, 0.5<x<1.5; and/or, the particle size of the inner core satisfies 1 μm≤Dv50 2 ≤5 μm, wherein Dv50 2 represents that in the particle size distribution based on volume, the inner core particle From the small particle size side, the particle size reaches 50% of the volume accumulation; and/or the specific surface area of the inner core is greater than 3 m 2 /g. Optionally, in the SiMC material, the atomic ratio of carbon element to silicon element is 0.1 to 6, and the atomic ratio of M element to silicon element is 0.05 to 2.
为进一步优化硅基复合材料的结构稳定性及导电性等性能,在一些实施例中,微粒的粒径满足2μm≤Dv50 3≤9μm,其中,Dv50 3表示在体积基准的粒度分布中,微粒从小粒径侧起、达到体积累积50%的粒径;和/或,微粒的比表面积小于8m 2/g。一般可以满足0.1<(R 2-R 1)/R 2<2/3,其中,R 1为内核的半径,R 2为微粒的半径。第二壳层的厚度可以为5nm至500nm;和/或,碳材料可以包括无定型碳、石墨烯或碳纳米管中的至少一种。 In order to further optimize the structural stability and conductivity of the silicon-based composite material, in some embodiments, the particle size of the particles satisfies 2 μm≤Dv50 3 ≤9 μm, wherein Dv50 3 indicates that in the particle size distribution based on the volume, the particles from small From the particle size side, the particle size reaches 50% of the cumulative volume; and/or the specific surface area of the particles is less than 8 m 2 /g. Generally, 0.1<(R 2 -R 1 )/R 2 <2/3 can be satisfied, where R 1 is the radius of the inner core, and R 2 is the radius of the particle. The thickness of the second shell layer may be 5 nm to 500 nm; and/or, the carbon material may include at least one of amorphous carbon, graphene, or carbon nanotubes.
本发明的另一方面,提供一种上述硅基复合材料的制备方法,包括:采用含有第一碳源和有机硅烷的混合液对硅氧材料进行浸渍处理,将得到的浸渍产物进行高温裂解处理,在硅氧材料表面形成第一壳层,得到微粒;将微粒与第二碳源混合并制成浆料,通过喷雾干燥法将浆料进行干燥,对得到的干燥产物实施炭化处理,在微粒表面形成第二壳层,得到硅基复合材料。其中,高温裂解的过程可以包括在900℃至1500℃温度下进行裂解的过程。Another aspect of the present invention provides a method for preparing the above-mentioned silicon-based composite material, comprising: using a mixed solution containing a first carbon source and an organosilane to impregnate the silicon-oxygen material, and subjecting the obtained impregnated product to high-temperature cracking treatment , forming a first shell layer on the surface of the silicon oxide material to obtain particles; mixing the particles with the second carbon source to make a slurry, drying the slurry by spray drying, and carbonizing the obtained dried product. A second shell layer is formed on the surface to obtain a silicon-based composite material. Wherein, the process of high temperature cracking may include a process of cracking at a temperature of 900°C to 1500°C.
本发明的再一方面,提供一种负极片,包括负极集流体和位于负极集流体至少一表面的负极活性物质层,负极活性物质层中含有负极活性物质,负极活性物质包括上述硅基复合材料。可选地,负极活性物质还包括石墨。负极活性物质中,硅基复合材料的质量含量一般可以为0.5%至80%。In yet another aspect of the present invention, a negative electrode sheet is provided, comprising a negative electrode current collector and a negative electrode active material layer located on at least one surface of the negative electrode current collector, the negative electrode active material layer contains a negative electrode active material, and the negative electrode active material comprises the above-mentioned silicon-based composite material . Optionally, the negative electrode active material further includes graphite. In the negative electrode active material, the mass content of the silicon-based composite material may generally be 0.5% to 80%.
作为本发明思想的延伸,还提供一种包括上述负极片的电化学装置以及包含该电化学装置的电子装置。As an extension of the idea of the present invention, an electrochemical device including the above-mentioned negative electrode sheet and an electronic device including the electrochemical device are also provided.
本发明提供的硅基复合材料,通过内核(硅氧材料)-第一壳层(SiMC) -第二壳层(碳材料)三层结构设计,具有良好的结构稳定性和导电性,并且可以避免硅氧材料与电解液的直接接触,减少界面腐蚀,有利于其作为负极活性材料时的功能发挥,表现出高容量、长循环、低膨胀等优良特性,使得负极片/电化学装置兼具良好的循环性能、稳定性和安全性等品质,有效解决电化学装置充放电循环过程中的体积膨胀、循环性差等问题,对于实际产业化应用具有重要意义。The silicon-based composite material provided by the present invention is designed through a three-layer structure of an inner core (silicon-oxygen material)-first shell layer (SiMC)-second shell layer (carbon material), has good structural stability and electrical conductivity, and can Avoiding the direct contact between the silicon-oxygen material and the electrolyte, reducing the interface corrosion, is beneficial to its function as a negative electrode active material, showing excellent characteristics such as high capacity, long cycle, low expansion, etc., making the negative electrode sheet/electrochemical device both. Good cycle performance, stability, safety and other qualities can effectively solve the problems of volume expansion and poor cyclability during the charge-discharge cycle of electrochemical devices, which are of great significance for practical industrial applications.
附图说明Description of drawings
图1为本发明硅基复合材料的结构示意图;Fig. 1 is the structural representation of the silicon-based composite material of the present invention;
图2为本发明一实施例的电池循环过程中的容量衰减曲线图。FIG. 2 is a capacity fading curve diagram of a battery during cycling according to an embodiment of the present invention.
具体实施方式Detailed ways
为使本领域技术人员更好地理解本发明的方案,下面对本发明作进一步地详细说明。In order for those skilled in the art to better understand the solution of the present invention, the present invention is further described in detail below.
如图1所示,本发明的硅基复合材料包括:由内核和存在于内核表面的第一壳层组成的微粒、以及存在于微粒表面的第二壳层,内核包含硅氧材料,第一壳层包含含有硅元素、M元素、碳元素的SiMC材料,M元素包括元素周期表中第IIIA族、第VA族或第VI族元素中的至少一种元素,第二壳层包含碳材料。As shown in FIG. 1 , the silicon-based composite material of the present invention includes: a particle consisting of a core and a first shell layer existing on the surface of the core, and a second shell layer existing on the surface of the particle, the core contains a silicon-oxygen material, the first The shell layer includes SiMC material containing silicon element, M element and carbon element, M element includes at least one element from group IIIA, group VA or group VI element in the periodic table, and the second shell layer includes carbon material.
根据本发明的研究,硅基复合材料的粒径可以满足2μm≤Dv50 1≤10μm,Dv99<21μm,其中,Dv50 1表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积50%的粒径,Dv99表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积99%的粒径,Dv50 1例如为2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm或其中的任意两者组成的范围,Dv99例如为10μm、12μm、15μm、18μm、20μm或其中的任意两者组成的范围,通过控制硅基复合材料的粒径在上述范围内,更利于其功能发挥。 According to the research of the present invention, the particle size of the silicon-based composite material can satisfy 2 μm≤Dv50 1 ≤10 μm, Dv99<21 μm, wherein Dv50 1 indicates that in the particle size distribution based on volume, the particles start from the small particle size side and reach a volume accumulation of 50 μm. % particle size, Dv99 represents the particle size distribution on the basis of volume, the particle size reaches 99% of the volume accumulation from the small particle size side, Dv50 1 For example, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm , 10 μm or any two of them, and Dv99 is, for example, 10 μm, 12 μm, 15 μm, 18 μm, 20 μm or any two of them. By controlling the particle size of the silicon-based composite material within the above range, it is more conducive to its function.
一般情况下,硅基复合材料具有多孔结构,利于改善其在电化学装置循环过程中的体积膨胀等缺陷,通常孔数量越多,材料会具有相对更大的比表面积,但硅基复合材料的比表面积过大,也会在一定程度上影响其功能发挥,例如容易增加其与电解液或其他非理想组分的接触面积,从而增加其被腐蚀 程度,同时副产物增多,也会在一定程度上影响电化学装置的体积膨胀率、循环性能等性能,因此,综合考虑该些因素,一般可以控制硅基复合材料的比表面积小于5m 2/g,例如0.5m 2/g、1m 2/g、1.5m 2/g、2m 2/g、2.5m 2/g、3m 2/g、3.5m 2/g、4m 2/g、4.5m 2/g、5m 2/g或其中的任意两者组成的范围。 In general, silicon-based composite materials have a porous structure, which is beneficial to improve its defects such as volume expansion during the cycle of electrochemical devices. Usually, the more pores, the material will have a relatively larger specific surface area, but the silicon-based composite material has a relatively large specific surface area. If the specific surface area is too large, it will also affect its function to a certain extent. For example, it is easy to increase its contact area with the electrolyte or other non-ideal components, thereby increasing the degree of corrosion. Therefore, considering these factors comprehensively, the specific surface area of the silicon-based composite material can generally be controlled to be less than 5m 2 /g, such as 0.5m 2 /g, 1m 2 /g , 1.5m 2 /g, 2m 2 /g, 2.5m 2 /g, 3m 2 /g, 3.5m 2 /g, 4m 2 /g, 4.5m 2 /g, 5m 2 /g or any two of them range of composition.
此外,具有良好结构稳定性和导电性的硅基复合材料还可以具有如下特征:其拉曼光谱显示,1350cm -1的峰高度I 1350和1580cm -1的峰高度I 1580的比值满足0<I 1350/I 1580<1.5,I 1350/I 1580例如可以为0.5、0.8、1、1.2、1.4或其中的任意两者组成的范围,将该硅基复合材料引入电化学装置的负极中,能够有效改善体积膨胀、循环性能差等缺陷。 In addition, the silicon-based composite material with good structural stability and electrical conductivity can also have the following characteristics: its Raman spectrum shows that the ratio of the peak height I 1350 at 1350 cm -1 and the peak height I 1580 at 1580 cm -1 satisfies 0<1 1350 /I 1580 <1.5, for example, I 1350 /I 1580 can be in the range of 0.5, 0.8, 1, 1.2, 1.4 or any two of them. The silicon-based composite material is introduced into the negative electrode of the electrochemical device, which can effectively Improve volume expansion, poor cycle performance and other defects.
硅氧材料具有较高的克容量,通过在其表面依次形成第一壳层和第二壳层,能够在保证其容量发挥的同时提升整体材料(即硅基复合材料)的结构稳定性和导电性,具体地,在一些实施例中,硅氧材料可以包括SiOx材料,0.5<x<1.5(即硅氧材料中硅与氧的原子比为1∶0.5至1∶1.5),x例如为0.6、0.8、1.0、1.2、1.4或其中的任意两者组成的范围,利于进一步兼顾改善硅基复合材料的容量、结构稳定性和导电性等性能。Silica material has a high gram capacity. By forming the first shell layer and the second shell layer on its surface in turn, the structural stability and conductivity of the overall material (ie, silicon-based composite material) can be improved while ensuring its capacity. Specifically, in some embodiments, the silicon-oxygen material may include a SiOx material, 0.5<x<1.5 (that is, the atomic ratio of silicon to oxygen in the silicon-oxygen material is 1:0.5 to 1:1.5), and x is, for example, 0.6 , 0.8, 1.0, 1.2, 1.4 or the range of any two of them, which is beneficial to further improve the capacity, structural stability and electrical conductivity of the silicon-based composite material.
根据本发明的进一步研究,内核的粒径满足1μm≤Dv50 2≤5μm,其中,Dv50 2表示在体积基准的粒度分布中,内核颗粒从小粒径侧起、达到体积累积50%的粒径,Dv50 2例如为1μm、2μm、3μm、4μm、5μm或其中的任意两者组成的范围。内核为多孔结构,可以是由多孔结构的硅氧材料形成,其比表面积大于3m 2/g,例如4m 2/g、5m 2/g、6m 2/g、7m 2/g、8m 2/g、9m 2/g、10m 2/g或其中的任意两者组成的范围。控制内核的粒径和/或比表面积等参数在上述范围内,利于进一步保证硅基复合材料的功能发挥。 According to further research of the present invention, the particle size of the inner core satisfies 1 μm≤Dv50 2 ≤5 μm, wherein, Dv50 2 represents the particle size of the inner core particle from the small particle size side and reaches 50% of the volume accumulation in the particle size distribution based on volume, Dv50 2 is, for example, a range of 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, or any two of them. The inner core is a porous structure, which can be formed of a porous silica material with a specific surface area greater than 3m 2 /g, such as 4m 2 /g, 5m 2 /g, 6m 2 /g, 7m 2 /g, 8m 2 /g , 9m 2 /g, 10m 2 /g or a range of any two of them. Controlling parameters such as the particle size and/or specific surface area of the inner core within the above ranges is beneficial to further ensure the function of the silicon-based composite material.
SiMC材料形成的第一壳层存在于内核表面,能够抑制内核材料的体积膨胀,并提高导离子能力,对于硅基复合材料的功能发挥具有重要影响,举例来说,其中的M元素具体可以包括硼、氮、氧或铝中的至少一种,在一些优选实施例中,M元素包括氧元素,即SiMC材料为硅氧碳(SiOC)材料,除此之外,也可以选择性地包括硼、氮或铝等中的至少一种。The first shell layer formed by the SiMC material exists on the surface of the core, which can inhibit the volume expansion of the core material and improve the ion-conducting ability, which has an important impact on the function of the silicon-based composite material. For example, the M element can specifically include At least one of boron, nitrogen, oxygen or aluminum, in some preferred embodiments, the M element includes oxygen element, that is, the SiMC material is a silicon-oxygen-carbon (SiOC) material, in addition, it can also selectively include boron , at least one of nitrogen or aluminum.
经进一步研究,在一些实施例中,SiMC材料中,碳元素与硅元素的原子比为0.1至6,例如0.1、0.5、1、1.5、2、2.5、3、3.5、4、4.5、5、5.5、6或其中的任意两者组成的范围,M元素与硅元素的原子比为0.05至2,例如 0.05、0.08、0.1、03、0.5、0.8、1.0、1.3、1.5、1.8、2.0或其中的任意两者组成的范围,采用该SiMC材料,利于进一步优化硅基复合材料的结构稳定性等性能。Upon further research, in some embodiments, the SiMC material has an atomic ratio of carbon to silicon of 0.1 to 6, such as 0.1, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6 or the range of any two of them, the atomic ratio of M element to silicon element is 0.05 to 2, such as 0.05, 0.08, 0.1, 03, 0.5, 0.8, 1.0, 1.3, 1.5, 1.8, 2.0 or wherein In the range of any two compositions, the SiMC material is used to further optimize the properties of the silicon-based composite material such as structural stability.
以内核和存在于内核表面的第一壳层形成的微粒是硅基复合材料的基体材料,其在较大程度上决定了硅基复合材料的容量及结构稳定性等性能,在一些实施例中,微粒的粒径满足2μm≤Dv50 3≤9μm,其中,Dv50 3表示在体积基准的粒度分布中,微粒从小粒径侧起、达到体积累积50%的粒径,更利于保证硅基复合材料的功能发挥。进一步优化结果显示,微粒的比表面积小于8m 2/g,例如为1m 2/g、2m 2/g、3m 2/g、4m 2/g、5m 2/g、6m 2/g、7m 2/g或其中的任意两者组成的范围。 The particles formed by the inner core and the first shell layer existing on the surface of the inner core are the matrix materials of the silicon-based composite material, which determine the properties of the silicon-based composite material such as capacity and structural stability to a large extent. In some embodiments , the particle size of the particles satisfies 2μm≤Dv50 3 ≤9μm, where Dv50 3 indicates that in the particle size distribution based on volume, the particle size from the small particle size side reaches 50% of the volume accumulation, which is more conducive to ensuring the stability of the silicon-based composite material. function. Further optimization results show that the specific surface area of the particles is less than 8m 2 /g, such as 1m 2 /g, 2m 2 /g, 3m 2 /g, 4m 2 /g, 5m 2 /g, 6m 2 /g, 7m 2 /g g or a range of any two of them.
如图1所示,内核、微粒以及硅基复合材料基本呈球形结构(即其横截面基本为圆形),第一壳层的厚度基本等于微粒的半径与内核的半径的差值,即r=(R 2-R 1),r为第一壳层的厚度,R 1为内核的半径,R 2为微粒的半径,一般满足0.1<(R 2-R 1)/R 2<2/3,(R 2-R 1)/R 2例如为0.2、0.3、0.4、0.5或这些数值中的任意两者组成的范围,更利于发挥内核及第一壳层等结构的协同配合作用,提高硅基复合材料的结构稳定性及导电性等性能。一般情况下,R 1可以为3μm至6μm,R2可以为3μm至10μm。 As shown in Figure 1, the inner core, the particles and the silicon-based composite material are basically spherical in structure (that is, their cross-section is basically circular), and the thickness of the first shell layer is substantially equal to the difference between the radius of the particle and the radius of the inner core, that is, r =(R 2 -R 1 ), r is the thickness of the first shell, R 1 is the radius of the inner core, and R 2 is the radius of the particle, generally satisfying 0.1<(R 2 -R 1 )/R 2 <2/3 , (R 2 -R 1 )/R 2 is, for example, a range of 0.2, 0.3, 0.4, 0.5 or any two of these values, which is more conducive to exerting the synergistic effect of structures such as the inner core and the first shell, improving the silicon Structural stability and electrical conductivity of matrix composites. In general, R1 can be 3 μm to 6 μm, and R2 can be 3 μm to 10 μm.
第二壳层作为存在于微粒表面的外层,不仅能够保证硅基复合材料的结构稳定性,还能够提高其导电性等性能,相对而言,第二壳层的厚度过小,其作用发挥较为有限,而第二壳层的厚度过大,虽然能够极大提高导电性,但同时也会由于导电性的过度提升而造成电化学装置循环过程中嵌锂(或其他离子)深度增加,在一定程度上增加电化学装置的循环膨胀等不利情况,因此,一般可以控制第二壳层的厚度为5nm至500nm,例如5nm、50nm、100nm、150nm、200nm、250nm、300nm、350nm、400nm、450nm、500nm或其中的任意两者组成的范围,利于进一步改善硅基复合材料的性能。As the outer layer existing on the surface of the particles, the second shell layer can not only ensure the structural stability of the silicon-based composite material, but also improve its electrical conductivity and other properties. Relatively speaking, the thickness of the second shell layer is too small, and its function It is relatively limited, and the thickness of the second shell layer is too large, although the conductivity can be greatly improved, but at the same time, the depth of lithium insertion (or other ions) during the cycle of the electrochemical device will increase due to the excessive increase in conductivity. To a certain extent, the unfavorable conditions such as cyclic expansion of the electrochemical device can be increased. Therefore, the thickness of the second shell layer can generally be controlled to be 5 nm to 500 nm, such as 5 nm, 50 nm, 100 nm, 150 nm, 200 nm, 250 nm, 300 nm, 350 nm, 400 nm, 450 nm. , 500nm or any two of them in the range, which is beneficial to further improve the performance of the silicon-based composite material.
进一步地,碳材料可以包括无定型碳、石墨烯或碳纳米管(CNT)中的至少一种,但不局限于此,也可以采用其他具有导电功能的碳材料。Further, the carbon material may include at least one of amorphous carbon, graphene or carbon nanotube (CNT), but is not limited thereto, and other carbon materials with conductive functions may also be used.
本发明中,硅基复合材料的制备方法包括:采用含有第一碳源和有机硅烷的混合液对硅氧材料进行浸渍处理,将得到的浸渍产物进行高温裂解处理,在硅氧材料表面形成第一壳层,得到微粒(产物的宏观表象是由微粒形成的 粉末状);将微粒与第二碳源混合并制成浆料,通过喷雾干燥法将浆料进行干燥,对得到的干燥产物实施炭化处理,在微粒表面形成第二壳层,得到硅基复合材料。In the present invention, the preparation method of the silicon-based composite material includes: using a mixed solution containing a first carbon source and an organosilane to impregnate the silicon-oxygen material, subjecting the obtained impregnated product to high-temperature cracking treatment, and forming the first carbon-oxygen material on the surface of the silicon-oxygen material. A shell layer is obtained to obtain particles (the macroscopic appearance of the product is a powder formed by the particles); the particles are mixed with the second carbon source and made into a slurry, the slurry is dried by spray drying, and the obtained dried product is subjected to The carbonization treatment forms a second shell layer on the surface of the particles to obtain a silicon-based composite material.
上述制备过程中,以第一碳源和有机硅烷为原料,通过高温裂解在硅氧材料表面原位生成SiMC材料,形成第一壳层,以第二碳源为原料,通过喷雾干燥在微粒表面形成第二壳层,具体实施时,可以根据SiMC材料的元素组成选择第一碳源和有机硅烷,可以根据碳材料的元素组成选择第二碳源,举例来说,第一碳源可以包括葡萄糖和/或蔗糖,有机硅烷可以包括硅氧烷、硅氮烷、聚硅氧烷、聚碳硅烷、聚硅氮烷、聚碳硼烷甲基硅氧烷或聚硅硼氮烷中的至少一种,硅氧烷例如包括二甲基硅氧烷(C 2H 6OSi),硅氮烷例如包括六甲基环三硅氮烷(C6H21N3Si3),第二碳源可以包括树脂、沥青、石墨烯或碳纳米管(CNT)等中的至少一种,其中,采用树脂和/或沥青作为第二碳源,经上述喷雾干燥后会热解形成无定型碳。 In the above preparation process, the first carbon source and organosilane are used as raw materials, and SiMC material is generated in situ on the surface of the silicon-oxygen material by high-temperature cracking to form a first shell layer, and the second carbon source is used as a raw material, and is spray-dried on the surface of the particles. To form the second shell layer, in specific implementation, the first carbon source and organosilane can be selected according to the elemental composition of the SiMC material, and the second carbon source can be selected according to the elemental composition of the carbon material. For example, the first carbon source can include glucose and/or sucrose, the organosilane may comprise at least one of siloxane, silazane, polysiloxane, polycarbosilane, polysilazane, polycarborane methylsiloxane, or polysilaborazane The siloxane includes, for example, dimethylsiloxane (C 2 H 6 OSi), the silazane includes, for example, hexamethylcyclotrisilazane (C6H21N3Si3), and the second carbon source may include resin, pitch, graphene Or at least one of carbon nanotubes (CNT), etc., wherein, resin and/or pitch is used as the second carbon source, and after the above spray drying, amorphous carbon will be formed by pyrolysis.
具体实施时,可以先对硅氧材料进行筛分,以筛分出符合预设内核粒径要求(如1μm≤Dv50 2≤5μm)的硅氧材料,再将筛分出的硅氧材料加入至含有第一碳源的第一溶液中并分散均匀,得到分散液;将含有有机硅烷的溶液加入至上述分散液中,以实现对硅氧材料的浸渍,在浸渍过程中,可以通过搅拌等方式保证硅氧材料在体系中分散均匀,使第一碳源与有机硅烷更为充分地浸渍于硅氧材料中。浸渍完成后,对浸渍产物进行干燥以除去溶剂,然后再进行高温裂解处理。 In specific implementation, the silica material can be sieved first to obtain the silica material that meets the preset core particle size requirements (eg 1 μm≤Dv50 2 ≤5 μm), and then the sieved silica material is added to the The first solution containing the first carbon source is dispersed uniformly to obtain a dispersion liquid; the solution containing the organosilane is added to the above-mentioned dispersion liquid to realize the impregnation of the silicon-oxygen material. During the impregnation process, stirring and other methods can be used It is ensured that the silicon-oxygen material is uniformly dispersed in the system, so that the first carbon source and the organosilane are more fully immersed in the silicon-oxygen material. After the impregnation is completed, the impregnated product is dried to remove the solvent, and then subjected to pyrolysis treatment.
在一些实施例中,高温裂解的过程包括在900℃至1500℃温度下进行裂解的过程,优选在900℃至1300℃进行裂解,温度过高会在一定程度上对内部的硅氧材料造成破坏,影响所制得的硅基复合材料的综合性能,进而影响电化学装置的循环性等性能,因此,控制在上述温度范围内,对于进一步优化硅基复合材料的综合性能是有利的。可选地,可以将上述浸渍产物先以1℃/min左右的升温速率升温至500℃左右,再以3℃/min左右的升温速率升温至900℃至1500℃进行高温裂解,高温裂解时间可以为3小时左右。In some embodiments, the high-temperature cracking process includes a process of cracking at a temperature of 900°C to 1500°C, preferably at a temperature of 900°C to 1300°C, and the temperature is too high, which will cause damage to the internal silicon-oxygen material to a certain extent. , affecting the comprehensive performance of the prepared silicon-based composite material, thereby affecting the cyclability and other properties of the electrochemical device. Therefore, it is beneficial to further optimize the comprehensive performance of the silicon-based composite material by controlling the temperature within the above-mentioned range. Optionally, the above-mentioned impregnated product can be first heated to about 500°C at a heating rate of about 1°C/min, and then heated to 900°C to 1500°C at a heating rate of about 3°C/min to perform high-temperature cracking, and the high-temperature cracking time can be for about 3 hours.
在一些实施例中,喷雾干燥法的干燥过程包括:将浆料从喷雾干燥造粒机的进口进入到喷雾干燥造粒机的离心转盘喷头中,控制离心转速为2000r/min左右,以使浆料形成微小雾滴,并从喷雾干燥造粒机的出口喷出, 冷却收集喷出产物(宏观表象为粉末状),即得到上述干燥产物;其中,在该过程中,一般可以控制喷雾干燥造粒机进口的温度为260℃左右,出口的温度为105℃左右。In some embodiments, the drying process of the spray drying method includes: entering the slurry from the inlet of the spray drying granulator into the centrifugal turntable nozzle of the spray drying granulator, and controlling the centrifugal rotation speed to be about 2000 r/min, so that the slurry The material forms tiny droplets, which are ejected from the outlet of the spray-drying granulator, and the ejected product (macroscopic appearance is powdery) is collected by cooling to obtain the above-mentioned dried product. The temperature at the inlet of the pellet mill is about 260°C, and the temperature at the outlet is about 105°C.
炭化处理过程能够进一步除去第二壳层中的杂质成分,在一些实施例中,上述炭化处理过程可以在氮气(N 2)或氩气(Ar)等惰性气氛下进行,其过程包括:先将干燥产物以1℃/min至5℃/min的升温速率升温至350℃左右,保温约2小时,再以1℃/min至5℃/min(例如3℃/min左右)的升温速率升温至约500℃至800℃,保温约1小时至5小时,然后降温至室温,收集产物,即得到硅基复合材料。 The carbonization process can further remove the impurity components in the second shell layer. In some embodiments, the carbonization process can be performed in an inert atmosphere such as nitrogen (N 2 ) or argon (Ar), and the process includes: first The dried product is heated to about 350°C at a heating rate of 1°C/min to 5°C/min, kept for about 2 hours, and then heated to a temperature of 1°C/min to 5°C/min (for example, about 3°C/min). At about 500°C to 800°C, the temperature is kept for about 1 hour to 5 hours, and then the temperature is lowered to room temperature, and the product is collected to obtain the silicon-based composite material.
本发明的负极片包括负极集流体和位于负极集流体至少一表面的负极活性物质层,负极活性物质层中含有负极活性物质,负极活性物质包括上述硅基复合材料。The negative electrode sheet of the present invention includes a negative electrode current collector and a negative electrode active material layer located on at least one surface of the negative electrode current collector, the negative electrode active material layer contains a negative electrode active material, and the negative electrode active material includes the above-mentioned silicon-based composite material.
此外,负极活性物质还可以包括石墨,石墨可以包括天然石墨、人造石墨或中间相碳微球中的至少一种。在一些实施例中,由硅基复合材料与石墨等负极活性材料共混而成的负极活性物质的克容量为380mAh/g至1200mAh/g,例如380mAh/g、450mAh/g、500mAh/g、600mAh/g、700mAh/g、800mAh/g、900mAh/g、1000mAh/g、1100mAh/g、1200mAh/g或其中的任意两者组成的范围,具体实施时,可以根据硅基材料和石墨复配的比例调控负极活性物质的克容量。In addition, the negative electrode active material may further include graphite, and the graphite may include at least one of natural graphite, artificial graphite or mesocarbon microspheres. In some embodiments, the gram capacity of the negative electrode active material obtained by blending the silicon-based composite material with the negative electrode active material such as graphite is 380mAh/g to 1200mAh/g, such as 380mAh/g, 450mAh/g, 500mAh/g, 600mAh/g, 700mAh/g, 800mAh/g, 900mAh/g, 1000mAh/g, 1100mAh/g, 1200mAh/g or the range of any two of them. In specific implementation, it can be compounded according to silicon-based materials and graphite. The gram capacity of the anode active material is controlled by the ratio of .
一般情况下,在负极活性物质中,硅基复合材料的质量含量可以为0.5%至80%,例如0.5%、1%、5%、10%、20%、30%、40%、50%、60%、70%、80%或其中的任意两者组成的范围,余量可以是石墨或其他负极活性材料,控制硅基复合材料的用量在该范围内,利于兼顾改善负极片的能量密度、循环性和稳定性等性能。In general, in the negative electrode active material, the mass content of the silicon-based composite material can be 0.5% to 80%, such as 0.5%, 1%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80% or any two of them, the balance can be graphite or other negative electrode active materials, and controlling the amount of silicon-based composite materials within this range is conducive to improving the energy density of the negative electrode sheet, properties such as cyclability and stability.
上述负极活性物质层还包含导电剂和粘结剂,负极活性物质层中,负极活性物质的质量含量可以为80%至95%,导电剂的质量含量为2%至15%,粘结剂的质量含量为3%至15%(即负极活性物质、导电剂、粘结剂的质量比为(80-95)∶2-15∶3-15)。举例来说,导电剂可以包括导电炭黑(SP)、乙炔黑、科琴黑、导电石墨或石墨烯中的至少一种,粘结剂可以包括聚丙烯酸(PAA)、聚丙烯酸酯、聚酰亚胺、聚酰胺、聚酰胺酰亚胺、聚偏氟乙烯(PVDF)、 丁苯橡胶(SBR)、海藻酸钠、聚乙烯醇、聚四氟乙烯、聚丙烯腈、羟甲基纤维素钠或羟甲基纤维素钾中的至少一种。The above-mentioned negative electrode active material layer further comprises a conductive agent and a binder. In the negative electrode active material layer, the mass content of the negative electrode active material can be 80% to 95%, the mass content of the conductive agent is 2% to 15%, and the mass content of the binder is 80% to 95%. The mass content is 3% to 15% (that is, the mass ratio of the negative electrode active material, the conductive agent, and the binder is (80-95):2-15:3-15). For example, the conductive agent may include at least one of conductive carbon black (SP), acetylene black, Ketjen black, conductive graphite or graphene, and the binder may include polyacrylic acid (PAA), polyacrylate, polyacryl Imine, polyamide, polyamideimide, polyvinylidene fluoride (PVDF), styrene butadiene rubber (SBR), sodium alginate, polyvinyl alcohol, polytetrafluoroethylene, polyacrylonitrile, sodium carboxymethyl cellulose or at least one of potassium hydroxymethyl cellulose.
本发明的负极片可以通过涂覆法制得,但不局限于此。在一些实施例中,负极片的制备过程可以包括:将含有负极活性物质层原料的浆料涂敷于负极集流体的至少一表面并形成负极活性物质层,得到负极片。具体实施时,可以将负极活性物质、导电剂、粘结剂在溶剂中混合均匀并形成上述浆料,将该该浆料涂覆于负极集流体上,经干燥/烘干、辊压/冷压等处理后,形成负极活性物质层,制得上述负极片。具体实施过程中,可以先控制浆料的固含量为60%至70%,捏合一段时间后,再用水等溶剂调整其粘度为10000-13000Pa·s,然后再将其涂覆于负极集流体的表面。其中,溶剂可以为水等本领域常规溶剂,负极集流体可以是铜箔等常规负极集流体,上述涂覆、干燥/烘干、辊压/冷压等过程均是本领域常规工序,不再赘述。The negative electrode sheet of the present invention can be prepared by a coating method, but is not limited thereto. In some embodiments, the preparation process of the negative electrode sheet may include: coating the slurry containing the raw material of the negative electrode active material layer on at least one surface of the negative electrode current collector and forming the negative electrode active material layer to obtain the negative electrode sheet. In specific implementation, the negative electrode active material, conductive agent, and binder can be uniformly mixed in a solvent to form the above slurry, the slurry can be coated on the negative electrode current collector, dried/drying, rolling/cooling After pressing and the like, a negative electrode active material layer is formed, and the above-mentioned negative electrode sheet is obtained. In the specific implementation process, the solid content of the slurry can be controlled to be 60% to 70%. After kneading for a period of time, the viscosity of the slurry can be adjusted to 10000-13000Pa·s with a solvent such as water, and then it is coated on the negative electrode current collector. surface. Wherein, the solvent can be a conventional solvent in the field such as water, and the negative electrode current collector can be a conventional negative electrode current collector such as copper foil. Repeat.
本发明的电化学装置包括上述负极片,该电化学装置具体可以是电池,例如是锂离子电池等。该电化学装置还包括正极片和位于负极片和正极片之间的隔离膜,举例来说,正极片包括正极集流体和位于正极集流体至少一表面的正极活性物质层,正极活性物质层包括正极活性物质、导电剂和粘结剂,正极活性物质例如可以包括钴酸锂(LiCoO 2)、磷酸铁锂、镍钴锰三元材料(NCM)或镍钴铝三元材料(NCA)中的至少一种,正极集流体可以是铝箔等;隔离膜用于间隔正极片和负极片,其可以包括聚乙烯(PE)多孔聚合薄膜等。 The electrochemical device of the present invention includes the above-mentioned negative electrode sheet, and the electrochemical device may specifically be a battery, such as a lithium ion battery or the like. The electrochemical device further includes a positive electrode sheet and a separator between the negative electrode sheet and the positive electrode sheet. For example, the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer on at least one surface of the positive electrode current collector, and the positive electrode active material layer includes Positive electrode active material, conductive agent and binder, for example, the positive electrode active material may include lithium cobalt oxide (LiCoO 2 ), lithium iron phosphate, nickel-cobalt-manganese ternary material (NCM) or nickel-cobalt-aluminum ternary material (NCA). At least one, the positive electrode current collector can be aluminum foil, etc.; the separator is used to separate the positive electrode sheet and the negative electrode sheet, and it can include polyethylene (PE) porous polymer film and the like.
上述电化学装置还包括电解液,举例来说,电解液包括有机溶剂、锂盐和添加剂,有机溶剂包括氟代碳酸乙烯酯(FEC)、碳酸乙烯酯(EC)、碳酸丙烯酯(PC)、碳酸二乙酯(DEC)、碳酸甲乙酯(EMC)、碳酸二甲酯(DMC)、碳酸亚丙酯或丙酸乙酯中的至少一种;锂盐包括有机锂盐或无机锂盐中的至少一种,具体可以包括六氟磷酸锂(LiPF 6)、四氟硼酸锂(LiBF 4)、二氟磷酸锂(LiPO 2F 2)、双三氟甲烷磺酰亚胺锂LiN(CF 3SO 2) 2(LiTFSI)、双(氟磺酰)亚胺锂Li(N(SO 2F) 2)(LiFSI)、双草酸硼酸锂LiB(C 2O 4) 2(LiBOB)或二氟草酸硼酸锂LiBF 2(C 2O 4)(LiDFOB)中的至少一种;添加剂包括冠醚类化合物、硼基化合物、无机纳米氧化物、碳酸酯类化合物或酰胺类化合物中的至少一种,例如可以包括12-冠-4醚、硼基阴离 子受体三(五氟苯基)硼烷(TFPB)、三(五氟苯基)硼酸盐、亚乙烯碳酸酯(VC)或乙酰胺及其衍生物中的至少一种。在一些实施例中,电解液中锂盐的含量为0.5mol/L至1.5mol/L,比如可以为0.7mol/L至1.3mol/L或0.9mol/L至1.1mol/L。 The above electrochemical device also includes an electrolyte, for example, the electrolyte includes an organic solvent, a lithium salt and an additive, and the organic solvent includes fluoroethylene carbonate (FEC), ethylene carbonate (EC), propylene carbonate (PC), At least one of diethyl carbonate (DEC), ethyl methyl carbonate (EMC), dimethyl carbonate (DMC), propylene carbonate or ethyl propionate; lithium salts include organic lithium salts or inorganic lithium salts At least one of lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium difluorophosphate (LiPO 2 F 2 ), lithium bistrifluoromethanesulfonimide LiN (CF 3 SO 2 ) 2 (LiTFSI), Lithium Bis(fluorosulfonyl)imide Li(N(SO 2 F) 2 )(LiFSI), Lithium Bisoxalate Borate LiB(C 2 O 4 ) 2 (LiBOB) or Lithium Difluorooxalate Borate LiBF At least one of 2 (C 2 O 4 ) (LiDFOB); the additive includes at least one of crown ether compounds, boron-based compounds, inorganic nano oxides, carbonate compounds or amide compounds, for example, may include 12 - crown-4 ether, boron anion acceptor tris (pentafluorophenyl) borane (TFPB), tris (pentafluorophenyl) borate, vinylene carbonate (VC) or acetamide and its derivatives at least one of. In some embodiments, the content of the lithium salt in the electrolyte is 0.5 mol/L to 1.5 mol/L, such as 0.7 mol/L to 1.3 mol/L or 0.9 mol/L to 1.1 mol/L.
本发明的电化学装置可以按照本领域常规方法制得,例如,在一些实施例中,该电化学装置具体为卷绕式锂离子电池,其制备过程可以包括:将正极片、隔膜、正极片层叠设置后,卷绕形成裸电芯,再将裸电芯置于外包装中,然后注入电解液,然后再经封装、化成、脱气、切边等工序后得到电池。上述卷绕、注液、封装、化成、脱气、切边等工序均为本领域常规操作,不再赘述。The electrochemical device of the present invention can be prepared according to conventional methods in the art. For example, in some embodiments, the electrochemical device is a wound lithium-ion battery, and the preparation process may include: a positive electrode sheet, a separator, a positive electrode sheet After stacking and setting, the bare cells are wound to form the bare cells, and then the bare cells are placed in the outer packaging, and then the electrolyte is injected, and then the battery is obtained after the processes of packaging, chemical formation, degassing, and trimming. The above-mentioned processes such as winding, liquid injection, packaging, chemical formation, degassing, and trimming are all routine operations in the art, and will not be repeated here.
本发明的电子装置包括上述电化学装置,既可以是上述任一实施例的电化学装置,也可以是不脱离本发明主旨范围内的其他实施方式的电化学装置。The electronic device of the present invention includes the above-mentioned electrochemical device, and may be the electrochemical device of any of the above-described embodiments, or may be an electrochemical device of other embodiments without departing from the spirit and scope of the present invention.
为使本发明的目的、技术方案和优点更加清楚,下面将结合具体实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如无特别说明,以下实施例和对比例中,材料的谱图分析和性能测试均为本领域常规方法,相关测试过程简述如下:Unless otherwise specified, in the following examples and comparative examples, the spectral analysis and performance testing of materials are conventional methods in the art, and the relevant testing process is briefly described as follows:
(1)扫描电镜(SEM)测试:在10kV,10mA条件下对样品表面和/或侧面进行检测,确定碳层的厚度;(1) Scanning Electron Microscope (SEM) test: Detect the surface and/or side of the sample under the conditions of 10kV and 10mA to determine the thickness of the carbon layer;
(2)材料电导率测试:采用电阻率测试仪(苏州晶格电子ST-2255A)进行测试:取5g粉末样品,用电子压力机恒压至5000kg±2kg,维持15-25s;将样品置于测试仪电极间,样品高度为h(cm),两端电压为U,电流为I,电阻R(KΩ)粉压片后的面积S=3.14cm 2,根据公式δ=h/(S*R)/1000计算得到粉末电子电导率,单位为S/m; (2) Material conductivity test: use a resistivity tester (Suzhou Lattice Electronics ST-2255A) to test: take a 5g powder sample, use an electronic press to constant pressure to 5000kg ± 2kg, and maintain for 15-25s; place the sample on the Between the electrodes of the tester, the height of the sample is h (cm), the voltage at both ends is U, the current is I, and the area of the resistance R (KΩ) after the powder is pressed is S=3.14cm 2 , according to the formula δ=h/(S*R )/1000 to calculate the electronic conductivity of the powder, the unit is S/m;
(3)比表面积测试:在77K温度(液氮温度)恒温下,测定不同相对压力时的气体在固体表面的吸附量后,基于布朗诺尔-埃特-泰勒吸附理论及其公式(BET计算公式)求得试样单分子层吸附量,从而计算出固体的比表面 积;(3) Specific surface area test: At a constant temperature of 77K (liquid nitrogen temperature), after measuring the adsorption amount of gas on the solid surface at different relative pressures, based on the Brown Noel-Etter-Taylor adsorption theory and its formula (BET calculation formula ) to obtain the adsorption capacity of the sample monolayer, thereby calculating the specific surface area of the solid;
(4)粒度测试:利用超声粒度分析仪测试材料的粒度分布(Dv50、Dv99等);(4) Particle size test: use an ultrasonic particle size analyzer to test the particle size distribution (Dv50, Dv99, etc.) of the material;
(5)拉曼测试:采用光源波长为532nm的拉曼光谱仪,选定测试范围为0cm -1~4000cm -1,统计并计算I 1350/I 1580(I D/I G)的比值; (5) Raman test: use a Raman spectrometer with a light source wavelength of 532nm, select a test range of 0cm -1 to 4000cm -1 , count and calculate the ratio of I 1350 /I 1580 (ID / IG );
(6)负极片电阻率测试:采用四探针法测试负极片电阻,四探针法测试所用仪器为精密直流电压电流源(SB118型),四只长1.5cm*宽1cm*厚2mm的铜板被等距固定在一条线上,中间两块铜板的间距为L(1-2cm),固定铜板的基材为绝缘材料;测试时,将四只铜板下端面压在所测负极上(压力为3000Kg),维持时间60s,两端铜板接通直流电流I,在中间两只铜板测取电压V,读取三次I和V值,分别取I和V的平均值Ia和Va,Va/Ia的值即为测试处的膜片电阻,电阻值与负极片厚度的比值为膜片电阻率;每张负极片测试12个点,取平均值,即为最终的负极片电阻率结果;(6) Negative sheet resistivity test: The four-point probe method is used to test the negative electrode sheet resistance. The instrument used for the four-point probe method is a precision DC voltage and current source (type SB118), four copper plates with a length of 1.5cm*width of 1cm* and a thickness of 2mm It is fixed on a line at equal distances, the distance between the two copper plates in the middle is L (1-2cm), and the base material for fixing the copper plates is an insulating material; during the test, press the lower end face of the four copper plates on the negative electrode to be measured (the pressure is 3000Kg), the maintenance time is 60s, the copper plates at both ends are connected to the DC current I, the voltage V is measured on the two copper plates in the middle, the values of I and V are read three times, and the average values of I and V are taken respectively Ia and Va, Va/Ia The value is the membrane resistance at the test place, and the ratio of the resistance value to the thickness of the negative plate is the membrane resistivity; each negative plate is tested at 12 points, and the average value is the final negative plate resistivity result;
(7)电池循环性能测试(7) Battery cycle performance test
在25℃的测试温度下,将电池以0.7C恒流充电到4.45V,恒压充电到0.025C,静置5分钟后以0.5C放电到3.0V,以此步骤得到的容量为初始容量;然后进行0.7C充电/0.5C放电进行循环测试,以每一步的容量与初始容量做比值,即为容量保持率,进而获得容量衰减曲线(即循环容量保持率与循环圈数的关系曲线);At a test temperature of 25°C, the battery was charged to 4.45V with a constant current of 0.7C, charged to 0.025C with a constant voltage, and discharged to 3.0V at 0.5C after standing for 5 minutes. The capacity obtained in this step is the initial capacity; Then carry out 0.7C charge/0.5C discharge for cycle test, take the ratio of the capacity of each step to the initial capacity, which is the capacity retention rate, and then obtain the capacity decay curve (that is, the relationship between the cycle capacity retention rate and the number of cycles);
(8)电池循环500圈时的膨胀率测试:用螺旋千分尺分别测定初始时电池的厚度d 0及循环至500次时电池的厚度d x,电池循环500圈时的膨胀率为d 0/d x(8) Expansion rate test when the battery is cycled for 500 cycles: use a screw micrometer to measure the thickness d 0 of the battery at the beginning and the thickness d x of the battery when it is cycled to 500 times. x ;
实施例1Example 1
(1)硅基复合材料的制备(1) Preparation of silicon matrix composites
(11)将多孔SiOx原料进行分级过筛,得到Dv50为3μm的多孔SiOx材料;(11) classifying and sieving the porous SiOx raw material to obtain a porous SiOx material with a Dv50 of 3 μm;
(12)将10g葡萄糖溶解在200mL二甲苯中,待完全溶解后,向其中加入10g上述SiOx材料,搅拌3h,使SiOx材料于体系中分散均匀,得到分 散液;(12) 10g glucose is dissolved in 200mL xylene, after being completely dissolved, add 10g above-mentioned SiO material wherein, stir 3h, make SiO material disperse uniformly in the system, obtain dispersion;
将20g C 2H 6OSi加入到二甲苯中,搅拌3h,使C 2H 6OSi完全溶解,得到C 2H 6OSi溶液;将C 2H 6OSi溶液加入到上述分散液中,搅拌4h,以保证SiOx材料被C 2H 6OSi和葡萄糖充分浸渍,随后将体系在80℃加热搅拌去除溶剂后,再放入80℃烘箱干燥24h,得到浸渍产物; 20 g of C 2 H 6 OSi was added to xylene, stirred for 3 hours, and the C 2 H 6 OSi was completely dissolved to obtain a C 2 H 6 OSi solution; the C 2 H 6 OSi solution was added to the above dispersion, stirred for 4 hours, In order to ensure that the SiOx material is fully impregnated with C 2 H 6 OSi and glucose, the system is then heated and stirred at 80°C to remove the solvent, and then placed in an oven at 80°C for drying for 24 hours to obtain an impregnated product;
将浸渍产物放入管式炉中,以N 2为保护气氛,先将浸渍产物以1℃/min的升温速率升温至500℃,保温30min,再以3℃/min的升温速率升温至1000℃进行高温裂解,在SiOx材料表面生成SiOC材料,形成第一壳层,得到粉末状的微粒产物(记为SiOx@SiMC);其中,高温裂解时间为3h(即在1000℃保持3h); Put the impregnated product into a tube furnace, with N2 as a protective atmosphere, first heat the impregnated product to 500 °C at a heating rate of 1 °C/min, keep it for 30 min, and then heat up to 1000 °C at a heating rate of 3 °C/min Perform high-temperature cracking, generate SiOC material on the surface of SiOx material, form a first shell layer, and obtain a powdery particulate product (referred to as SiOx@SiMC); wherein, the high-temperature cracking time is 3h (that is, kept at 1000 ° C for 3h);
(13)将10g SiOx@SiMC与1.01g固含量为10%的树酯浆料加入到MSK-SFM-10真空搅拌器中,搅拌180min,然后向其中加入100mL去离子水,继续搅拌120min,得到混合浆料;其中,在搅拌过程中,公转转速为10~40r/min,自转转速为1000~1500r/min;(13) 10g of SiOx@SiMC and 1.01g of resin slurry with a solid content of 10% were added to the MSK-SFM-10 vacuum mixer, stirred for 180min, then added 100mL of deionized water, and continued to stir for 120min to obtain Mixing slurry; wherein, during the stirring process, the revolution speed is 10-40r/min, and the rotation speed is 1000-1500r/min;
使上述混合浆料从喷雾干燥造粒机的进口(温度为260℃)进入到喷雾干燥造粒机的离心转盘喷头中,在离心转速为2000r/min条件下使混合浆料形成微小雾滴,并从喷雾干燥造粒机的出口(温度为105℃)喷出,冷却收集喷出的产物(宏观表象为粉末状),即得到干燥产物(记为SiOx@SiOC@前驱体);将SiOx@SiOC@前驱体放入气氛炉中,以N 2为保护气氛,先以5℃/min升温至350℃,保温2h,再以3℃/min升温至800℃保持2h,在SiOx@SiMC表面生成碳材料,形成第二壳层,降温至室温,收集材料,即得到硅基复合材料(记为SiOx@SiMC@C)。 Make the above-mentioned mixed slurry enter into the centrifugal turntable nozzle of the spray drying granulator from the inlet of the spray drying granulator (temperature is 260 ℃), and make the mixed slurry form tiny mist droplets under the condition that the centrifugal speed is 2000 r/min, And spray from the outlet of the spray drying granulator (temperature is 105 ° C), cool and collect the sprayed product (the macroscopic appearance is powder), that is, the dried product (referred to as SiOx@SiOC@precursor); SiOx@ The SiOC@precursor was placed in an atmosphere furnace with N 2 as the protective atmosphere, first heated to 350°C at 5°C/min, held for 2h, and then heated to 800°C at 3°C/min for 2h. The carbon material is formed into a second shell layer, cooled to room temperature, and the material is collected to obtain a silicon-based composite material (referred to as SiOx@SiMC@C).
(2)负极片的制备(2) Preparation of negative electrode sheet
将SiOx@SiMC@C和石墨按照70∶22的质量比混合,得到克容量为500mAh/g的混合粉末,将混合粉末、乙炔黑、PAA按照重量比95∶1.2∶3.8置于去离子水中,搅拌均匀后制成负极浆料,将负极浆料涂覆于铜箔的正反两个表面,经烘干、冷压后,在铜箔的正反两个表面形成负极活性物质层,得到负极片。Mix SiOx@SiMC@C and graphite in a mass ratio of 70:22 to obtain a mixed powder with a gram capacity of 500mAh/g, and place the mixed powder, acetylene black, and PAA in deionized water in a weight ratio of 95:1.2:3.8, After stirring evenly, a negative electrode slurry is prepared, and the negative electrode slurry is coated on the positive and negative surfaces of the copper foil. After drying and cold pressing, a negative electrode active material layer is formed on the positive and negative surfaces of the copper foil to obtain a negative electrode. piece.
(3)正极片的制备(3) Preparation of positive electrode sheet
将LiCoO 2、导电炭黑、PVDF按重量比96.7∶1.7∶1.6在N-甲基吡咯烷 酮中充分搅拌混合均匀后,涂覆于铝箔的正反两个表面,经烘干、冷压处理后,在正极集流体上形成正极活性物质层,得到正极片; LiCoO 2 , conductive carbon black and PVDF were fully stirred and mixed in N-methylpyrrolidone at a weight ratio of 96.7:1.7:1.6, and then coated on the front and back surfaces of the aluminum foil. After drying and cold pressing, forming a positive electrode active material layer on the positive electrode current collector to obtain a positive electrode sheet;
(4)电池的制备(4) Preparation of batteries
以PE多孔聚合薄膜作为隔离膜,将上述正极片、隔离膜、负极片按顺序叠放,使隔离膜处于正极片和负极片中间起到隔离作用,然后卷绕形成裸电芯,将裸电芯置于外包装中,向其中注入电解液并封装,再经化成、脱气、切边等处理后,得到锂离子电池;其中,电解液由LiPF 6、有机溶剂和添加剂组成,有机溶剂由EC、DMC、DEC、FEC组成,其中,有机溶剂中EC、DMC、DEC的体积比为EC∶DMC∶DEC=1∶1∶1,电解液中FEC的质量含量为10%,电解液中LiPF 6的浓度为1mol/L,添加剂包括TFPB、12-冠-4醚、VC,电解液中TFPB的浓度为0.1mol/L,电解液中12-冠-4醚的浓度为0.05mol/L,电解液中VC的浓度为0.1mol/L。 With the PE porous polymer film as the separator, the positive electrode sheet, separator film and negative electrode sheet are stacked in sequence, so that the separator is placed between the positive electrode sheet and the negative electrode sheet to isolate the film, and then rolled to form a bare cell, the bare battery The core is placed in the outer package, the electrolyte is injected into it and packaged, and then processed by chemical formation, degassing, trimming, etc., to obtain a lithium ion battery; wherein, the electrolyte is composed of LiPF 6 , an organic solvent and an additive, and the organic solvent is composed of It is composed of EC, DMC, DEC and FEC, wherein the volume ratio of EC, DMC and DEC in the organic solvent is EC:DMC:DEC=1:1:1, the mass content of FEC in the electrolyte is 10%, and the LiPF in the electrolyte The concentration of 6 is 1mol/L, the additives include TFPB, 12-crown-4 ether, VC, the concentration of TFPB in the electrolyte is 0.1mol/L, the concentration of 12-crown-4 ether in the electrolyte is 0.05mol/L, The concentration of VC in the electrolyte was 0.1 mol/L.
参照实施例1的过程,获得实施例2至实施例12的硅基复合材料、负极片及电池,各实施例中,生成第一壳层所用的有机硅烷和第一碳源、高温裂解温度、生成第二壳层所用的第二碳源、第二壳层中的碳材料见表1;SiOx材料中的x值、SiOx材料的粒径(Dv50 2)、SiOx材料的比表面积(BET 2)、SiMC材料中的M元素种类、SiMC材料中碳元素与硅元素的原子比(C∶Si)、SiMC材料中M元素与硅元素的原子比(M∶Si)、微粒(SiOx@SiMC)的粒径(Dv50 3)、微粒的比表面积(BET 3)、微粒半径R 2、内核半径R 1、(R 2-R 1)/R 2、第二壳层(碳层)的厚度、硅基复合材料的粒径(Dv50 1、Dv99)、硅基复合材料的比表面积(BET 1)、硅基复合材料拉曼光谱测试结果的I 1350/I 1580见表2;除表1示出的区别外,各实施例的其余条件基本相同。 Referring to the process of Example 1, the silicon-based composite material, negative electrode sheet and battery of Example 2 to Example 12 were obtained. The second carbon source used to generate the second shell layer and the carbon material in the second shell layer are shown in Table 1; the x value in the SiOx material, the particle size of the SiOx material (Dv50 2 ), the specific surface area of the SiOx material (BET 2 ) , Type of M element in SiMC material, atomic ratio of carbon element to silicon element in SiMC material (C:Si), atomic ratio of M element to silicon element in SiMC material (M:Si), particle size (SiOx@SiMC) Particle size (Dv50 3 ), specific surface area of particles (BET 3 ), particle radius R 2 , inner core radius R 1 , (R 2 -R 1 )/R 2 , thickness of second shell (carbon layer), silicon base The particle size (Dv50 1 , Dv99) of the composite material, the specific surface area (BET 1 ) of the silicon-based composite material, and the I 1350 /I 1580 of the Raman spectrum test result of the silicon-based composite material are shown in Table 2; except for the differences shown in Table 1 In addition, the remaining conditions of each embodiment are basically the same.
对比例1Comparative Example 1
该对比例1与实施例1的区别在于,硅基复合材料(SiOx@C)由SiOx材料和存在于SiOx材料表面的碳层组成(即在SiOx材料和碳层之间无SiMC材料),SiOx@C的相关参数见表2;该对比例1的制备过程除不包括实施例1中的步骤(12)外,其余制备条件与实施例1相同。The difference between this comparative example 1 and Example 1 is that the silicon-based composite material (SiOx@C) consists of SiOx material and a carbon layer existing on the surface of the SiOx material (that is, there is no SiMC material between the SiOx material and the carbon layer), SiOx The relevant parameters of @C are shown in Table 2; the preparation process of this Comparative Example 1 is the same as that of Example 1 except that step (12) in Example 1 is not included.
对比例2Comparative Example 2
该对比例2与实施例1的区别在于,硅基复合材料(SiOC@C)由SiOC材料和存在于SiOC材料表面的碳层组成(即无SiOx材料),SiOC@C的相 关参数见表2;该对比例2的制备过程除不包括实施例1中的步骤(11)外,其余制备条件与实施例1相同。The difference between this comparative example 2 and Example 1 is that the silicon-based composite material (SiOC@C) consists of a SiOC material and a carbon layer existing on the surface of the SiOC material (ie, no SiOx material). The relevant parameters of SiOC@C are shown in Table 2. ; Except that the preparation process of this comparative example 2 does not include the step (11) in embodiment 1, other preparation conditions are identical with embodiment 1.
对比例3Comparative Example 3
该对比例3与实施例1的区别在于,硅基复合材料(SiOx@SiOC)由SiOx材料和存在于SiOx材料表面的SiCO材料组成(即无第二壳层),SiOx@SiOC的相关参数见表2;该对比例3的制备过程除不包括实施例1中的步骤(13)外,其余制备条件与实施例1相同。The difference between Comparative Example 3 and Example 1 is that the silicon-based composite material (SiOx@SiOC) is composed of SiOx material and SiCO material existing on the surface of the SiOx material (that is, there is no second shell layer). For the relevant parameters of SiOx@SiOC, see Table 2; the preparation process of this comparative example 3 is the same as that of example 1 except that step (13) in example 1 is not included.
对比例4Comparative Example 4
该对比例4与实施例1的区别在于,硅基复合材料为SiOx材料(即无第一壳层和第二壳层),SiOx材料的相关参数见表2。The difference between Comparative Example 4 and Example 1 is that the silicon-based composite material is a SiOx material (ie, without the first shell layer and the second shell layer). The relevant parameters of the SiOx material are shown in Table 2.
测得各实施例及对比例中硅基复合材料的电导率、负极片电阻率、电池首次库伦效率、电池循环500圈时的容量保持率、电池循环500圈时的膨胀率见表3。另测得实施例6与对比例4中电池循环过程中的容量衰减曲线见图2。The electrical conductivity, negative electrode sheet resistivity, first coulombic efficiency of the battery, capacity retention rate when the battery is cycled 500 cycles, and expansion rate when the battery is cycled 500 cycles are measured in Table 3. In addition, the measured capacity decay curves of the batteries in Example 6 and Comparative Example 4 during cycling are shown in FIG. 2 .
表1Table 1
Figure PCTCN2021084091-appb-000001
Figure PCTCN2021084091-appb-000001
Figure PCTCN2021084091-appb-000002
Figure PCTCN2021084091-appb-000002
表3table 3
Figure PCTCN2021084091-appb-000003
Figure PCTCN2021084091-appb-000003
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (17)

  1. 一种硅基复合材料,其特征在于,包括:由内核和存在于所述内核表面的第一壳层组成的微粒、以及存在于所述微粒表面的第二壳层,所述内核包含硅氧材料,所述第一壳层包含含有硅元素、M元素、碳元素的SiMC材料,所述M元素包括元素周期表中第IIIA族、第VA族或第VI族元素中的至少一种元素,所述第二壳层包含碳材料。A silicon-based composite material, characterized in that it comprises: particles consisting of an inner core and a first shell layer existing on the surface of the inner core, and a second shell layer existing on the surface of the particles, the inner core comprising silicon oxygen material, the first shell layer comprises SiMC material containing silicon element, M element, carbon element, and the M element comprises at least one element in Group IIIA, Group VA or Group VI in the periodic table, The second shell layer includes a carbon material.
  2. 根据权利要求1所述的硅基复合材料,其特征在于,The silicon-based composite material according to claim 1, wherein:
    所述硅基复合材料的粒径满足2μm≤Dv50 1≤10μm,Dv99<21μm,其中,Dv50 1表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积50%的粒径,Dv99表示在体积基准的粒度分布中,颗粒从小粒径侧起、达到体积累积99%的粒径; The particle size of the silicon-based composite material satisfies 2 μm≤Dv50 1 ≤10 μm, and Dv99<21 μm, wherein Dv50 1 represents the particle size from the small particle size side to reach 50% of the volume accumulation in the particle size distribution based on volume, Dv99 indicates that in the particle size distribution based on volume, the particle size reaches 99% of the cumulative volume from the small particle size side;
    和/或,and / or,
    所述硅基复合材料的比表面积小于5m 2/g。 The specific surface area of the silicon-based composite material is less than 5 m 2 /g.
  3. 根据权利要求1或2所述的硅基复合材料,其特征在于,所述硅基复合材料的拉曼光谱显示,1350cm -1的峰高度I 1350和1580cm -1的峰高度I 1580的比值满足0<I 1350/I 1580<1.5。 The silicon-based composite material according to claim 1 or 2, wherein the Raman spectrum of the silicon-based composite material shows that the ratio of the peak height I 1350 at 1350 cm -1 and the peak height I 1580 at 1580 cm -1 satisfies 0<I 1350 /I 1580 <1.5.
  4. 根据权利要求1所述的硅基复合材料,其特征在于,所述硅氧材料包括SiOx材料,0.5<x<1.5。The silicon-based composite material according to claim 1, wherein the silicon-oxygen material comprises a SiOx material, and 0.5<x<1.5.
  5. 根据权利要求1或4所述的硅基复合材料,其特征在于,The silicon-based composite material according to claim 1 or 4, characterized in that,
    所述内核的粒径满足1μm≤Dv50 2≤5μm,其中,Dv50 2表示在体积基准的粒度分布中,内核颗粒从小粒径侧起、达到体积累积50%的粒径; The particle size of the inner core satisfies 1 μm≤Dv50 2 ≤5 μm, wherein, Dv50 2 represents the particle size of the inner core particle from the small particle size side to reach 50% of the volume accumulation in the particle size distribution based on the volume;
    和/或,and / or,
    所述内核的比表面积大于3m 2/g。 The inner core has a specific surface area greater than 3 m 2 /g.
  6. 根据权利要求1所述的硅基复合材料,其特征在于,所述SiMC材料中,碳元素与硅元素的原子比为0.1至6,M元素与硅元素的原子比为0.05至2。The silicon-based composite material according to claim 1, wherein, in the SiMC material, the atomic ratio of carbon element to silicon element is 0.1 to 6, and the atomic ratio of M element to silicon element is 0.05 to 2.
  7. 根据权利要求1或6所述的硅基复合材料,其特征在于,所述微粒的粒径满足2μm≤Dv50 3≤9μm,其中,Dv50 3表示在体积基准的粒度分布中,微粒从小粒径侧起、达到体积累积50%的粒径; The silicon-based composite material according to claim 1 or 6, wherein the particle size of the particles satisfies 2 μm≦Dv50 3 ≦9 μm, wherein Dv50 3 indicates that in the particle size distribution based on volume, the particles from the small particle size side up to 50% of the particle size accumulated by volume;
    和/或,and / or,
    所述微粒的比表面积小于8m 2/g。 The specific surface area of the microparticles is less than 8 m 2 /g.
  8. 根据权利要求1或6所述的硅基复合材料,其特征在于,满足0.1<(R 2-R 1)/R 2<2/3,其中,R 1为所述内核的半径,R 2为所述微粒的半径。 The silicon-based composite material according to claim 1 or 6, wherein 0.1<(R 2 -R 1 )/R 2 <2/3 is satisfied, wherein R 1 is the radius of the inner core, and R 2 is The radius of the particle.
  9. 根据权利要求1所述的硅基复合材料,其特征在于,所述第二壳层的厚度为5nm至500nm。The silicon-based composite material according to claim 1, wherein the thickness of the second shell layer is 5 nm to 500 nm.
  10. 根据权利要求1或9所述的硅基复合材料,其特征在于,所述碳材料包括无定型碳、石墨烯或碳纳米管中的至少一种。The silicon-based composite material according to claim 1 or 9, wherein the carbon material comprises at least one of amorphous carbon, graphene or carbon nanotubes.
  11. 权利要求1-10任一项所述的硅基复合材料的制备方法,其特征在于,包括:The preparation method of the silicon-based composite material according to any one of claims 1-10, characterized in that, comprising:
    采用含有第一碳源和有机硅烷的混合液对所述硅氧材料进行浸渍处理,将得到的浸渍产物进行高温裂解处理,在所述硅氧材料表面形成所述第一壳层,得到所述微粒;The silicon oxide material is impregnated with a mixed solution containing a first carbon source and organosilane, and the obtained impregnated product is subjected to high temperature cracking treatment to form the first shell layer on the surface of the silicon oxide material to obtain the particle;
    将所述微粒与第二碳源混合并制成浆料,通过喷雾干燥法将所述浆料进行干燥,对得到的干燥产物实施炭化处理,在所述微粒表面形成所述第二壳层,得到所述硅基复合材料。mixing the microparticles with the second carbon source to prepare a slurry, drying the slurry by a spray drying method, carbonizing the obtained dried product, and forming the second shell layer on the surface of the microparticles, The silicon-based composite material is obtained.
  12. 根据权利要求11所述的制备方法,其特征在于,所述高温裂解的过程包括在900℃至1500℃温度下进行裂解的过程。The preparation method according to claim 11, wherein the process of pyrolysis comprises a process of cracking at a temperature of 900°C to 1500°C.
  13. 一种负极片,其特征在于,包括负极集流体和位于所述负极集流体至少一表面的负极活性物质层,所述负极活性物质层中含有负极活性物质,所述负极活性物质包括权利要求1-10任一项所述的硅基复合材料。A negative electrode sheet, characterized in that it comprises a negative electrode current collector and a negative electrode active material layer located on at least one surface of the negative electrode current collector, the negative electrode active material layer contains a negative electrode active material, and the negative electrode active material comprises claim 1 - The silicon-based composite material of any one of 10.
  14. 根据权利要求13所述的负极片,其特征在于,所述负极活性物质还包括石墨。The negative electrode sheet according to claim 13, wherein the negative electrode active material further comprises graphite.
  15. 根据权利要求13或14所述的负极片,其特征在于,所述负极活性物质中,所述硅基复合材料的质量含量为0.5%至80%。The negative electrode sheet according to claim 13 or 14, wherein, in the negative electrode active material, the mass content of the silicon-based composite material is 0.5% to 80%.
  16. 一种电化学装置,其特征在于,包括权利要求13-15任一项所述的负极片。An electrochemical device, characterized by comprising the negative electrode sheet according to any one of claims 13-15.
  17. 一种电子装置,其特征在于,包括权利要求16所述的电化学装置。An electronic device, characterized by comprising the electrochemical device of claim 16 .
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