WO2022198746A1 - Switch control electrical box and power distribution method - Google Patents
Switch control electrical box and power distribution method Download PDFInfo
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- WO2022198746A1 WO2022198746A1 PCT/CN2021/090560 CN2021090560W WO2022198746A1 WO 2022198746 A1 WO2022198746 A1 WO 2022198746A1 CN 2021090560 W CN2021090560 W CN 2021090560W WO 2022198746 A1 WO2022198746 A1 WO 2022198746A1
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- WIPO (PCT)
- Prior art keywords
- circuit board
- switch control
- power distribution
- electrical
- electrical box
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000017525 heat dissipation Effects 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims description 63
- 239000010949 copper Substances 0.000 claims description 63
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 53
- 238000004891 communication Methods 0.000 claims description 23
- 238000013021 overheating Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 12
- 238000012423 maintenance Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/20—Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
- H02B1/30—Cabinet-type casings; Parts thereof or accessories therefor
- H02B1/32—Mounting of devices therein
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/56—Cooling; Ventilation
- H02B1/565—Cooling; Ventilation for cabinets
Definitions
- the invention relates to the technical field of electrical boxes, in particular to a switch-controlled electrical box and a power distribution method.
- the present invention aims to provide a switch control electrical box, which solves the technical problems of large volume, poor heat dissipation and inconvenient maintenance of the switch control box in the prior art.
- the first aspect of the present invention is:
- a switch control electrical box is designed, including a casing, a circuit board is arranged in the casing, a conductive strip for centralized power supply is embedded on the circuit board, and a conductive strip is arranged on one side of the casing a heat sink, the casing is provided with an electrical input copper bar that is electrically connected to the conductive strip; a plurality of MOS tubes are arranged on the circuit board, and the input ends of the MOS tubes are all electrically connected to the A conductive strip, a power distribution interface is provided on the casing, and a plurality of electrical output pins are arranged in the power distribution interface, and the electrical output pins are correspondingly electrically connected to the output end of the MOS tube; the power distribution The interface is also provided with a plurality of control pins, a processor is provided on the circuit board, the control pins are correspondingly electrically connected to the processor, and the processor is connected to the control end of the MOS tube corresponding to a signal .
- the circuit board includes an upper circuit board and a lower circuit board, the lower ends of the control pins are welded on the upper circuit board, the lower ends of the electrical output pins are welded on the lower circuit board, and the upper
- the circuit board is provided with via holes corresponding to the electrical output pins, and the middle of the electrical output pins is provided with a stepped portion for supporting the upper circuit board.
- the conductive strips are embedded in the lower circuit board, each of the MOS transistors is arranged on the lower circuit board, the processor is arranged on the upper circuit board, and the upper circuit board A communication plug is arranged on the bottom surface, a communication socket is correspondingly arranged on the upper surface of the lower circuit board, and the communication plug is inserted into the communication socket.
- some of the electrical output pins in the power distribution interface are electrically connected to the corresponding MOS transistors through circuits in the lower circuit board, and the rest of the electrical output pins are electrically connected through jumper wires arranged on the lower circuit board to the corresponding MOS tube.
- a power distribution bin is provided between the upper-layer circuit board and the lower-layer circuit board, the upper-layer circuit board is provided with a first gap corresponding to the power distribution bin, and the casing is provided with a second corresponding A notch is formed, and a top cover corresponding to the second notch is arranged on the casing; the electrical input copper bar is arranged in the power distribution compartment.
- an electrical output copper bar is further arranged in the power distribution bin, a parallel MOS transistor is arranged on the circuit board, and the electrical output copper bar is electrically connected to the output end of the parallel MOS transistor.
- a thermally conductive insulating pad is provided on the bottom surface of the conductive strip, a rib corresponding to the conductive strip is provided on the heat dissipation plate of the conductive strip, and the conductive strip is separated from the thermally conductive and insulating pad.
- a sheet is placed on the rib.
- the MOS transistor has a feedback terminal, and the feedback terminal is connected to the processor corresponding to the signal.
- processors and power distribution interfaces there are multiple processors and power distribution interfaces.
- a second aspect of the present invention is:
- a part of the electrical output pins can output current directly, and a part of the electrical output pins can be powered on or off after obtaining a control signal through the control pins;
- the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to be disconnected.
- the switch control electrical box provided by the present invention is embedded with conductive strips for supplying power for each MOS tube on the circuit board in the casing. Therefore, each MOS tube used as a switch inside the switch control electrical box can be compared. It is compactly installed on the circuit board, so that the switch control electrical box has a multi-way switch control circuit, and at the same time, the volume is very small. When used on electrical equipment such as vehicles, it occupies a small space and is more flexible in installation. It is similar to other electrical boxes. than, greatly improving the competitiveness.
- the power distribution method of the present invention is centralized power supply through the conductive strips, the heat of the switch control electrical box is mainly concentrated on the conductive strips. Most of the heat generated by the switch control electrical box is dissipated, and the conductive slats are raised on the conductive slat cooling plate, which is more conducive to heat dissipation, prevents failure due to overheating during use, and ensures a long service life.
- Part of the MOS tubes in the switch control electrical box can be directly turned on, and the other part of the MOS is controlled by control signals. Therefore, it can meet the needs of different loads in electrical equipment such as automobiles.
- FIG. 1 is a schematic three-dimensional structural diagram of an embodiment of a switch control electrical box according to the present invention.
- FIG. 2 is a schematic structural diagram of a double-layer circuit board in an embodiment of the switch control electrical box of the present invention.
- FIG. 3 is a schematic structural diagram of a lower circuit board in an embodiment of a switch control electrical box according to the present invention.
- FIG. 4 is a schematic diagram of the internal structure of an embodiment of the switch control electrical box according to the present invention.
- FIG. 5 is a schematic structural diagram of an embodiment of the switch control electrical box of the present invention when the top cover is removed.
- FIG. 6 is a schematic three-dimensional structural diagram of a power distribution compartment in an embodiment of a switch control electrical box of the present invention.
- FIG. 7 is an exploded view of an electrical input copper bar and an electrical output copper bar in an embodiment of the switch control electrical box of the present invention.
- FIG. 8 is a schematic structural diagram of a sealing ring in a power distribution compartment in an embodiment of a switch control electrical box of the present invention.
- FIG. 9 is an exploded view of a communication connector in an embodiment of the switch control electrical box of the present invention.
- FIG. 10 is a schematic three-dimensional structural diagram of an electrical output pin and a control pin in an embodiment of the switch control electrical box of the present invention.
- FIG. 11 is a schematic diagram of the bottom structure of an embodiment of a switch control electrical box according to the present invention.
- FIG. 12 is a schematic diagram of the positional relationship between the conductive strips and the heat dissipation plate of the conductive strips in an embodiment of the switch control electrical box of the present invention.
- FIG. 13 is a schematic structural diagram of a third sealing ring in an embodiment of the switch control electrical box of the present invention.
- FIG. 14 is a schematic three-dimensional structural diagram of another embodiment of the switch control electrical box according to the present invention.
- a switch control electrical box please refer to Figure 1 to Figure 13 together.
- the switch control electrical box includes a casing 1, and there are five power distribution interfaces 2 on the casing 1, the codes are A 1 , B 1 , C 1 , D 1 , and E 1 respectively.
- a circuit board is provided in the casing 1.
- the circuit board in this embodiment is a double-layer circuit board, including an upper circuit board 3 and a lower circuit board 4.
- the lower circuit board 4 There are five groups of MOS tubes 41 , each group is divided into two rows, each row has 5 MOS tubes, these MOS tubes are used as switches, and each group of MOS tubes corresponds to a power distribution interface.
- a conductive strip 42 for centralized power supply is embedded in the lower circuit board 4 , and the conductive strip 42 is provided with an electrical connection point 421 corresponding to each MOS transistor, and the electrical input terminals of each MOS transistor are provided on the conductive strip 42 .
- the housing 1 is also provided with an electrical input copper bar 43 electrically connected to the conductive strip 42, and the electrical input copper bar 43
- a power distribution compartment 5 is arranged between the upper circuit board 3 and the lower layer circuit board 4 .
- ear seats 51 are provided on both sides of the power distribution compartment 5 .
- the upper circuit board 3 and the lower circuit board 4 are fixed by screws.
- the interior of the power distribution bin 5 is connected up and down, and the electrical input copper bars 43 are arranged in the power distribution bin 5.
- the electrical output copper bar 44 is provided with an electrical output terminal 441.
- the lower circuit board 4 is provided with a parallel MOS transistor 45.
- the parallel MOS transistor 45 includes two MOS transistors connected in parallel.
- the electrical output copper bar 44 is electrically connected to the output terminal of the parallel MOS transistor 45, so that the electrical output copper bar 44 can supply power to a load with a large power.
- a partition 52 is provided inside the power distribution bin 5 to isolate the electrical input copper bar 43 and the electrical output copper bar 44 to ensure the safety of electricity use.
- the side of the power distribution bin 5 is provided with a notch 53 and The plug-in port 54 is used for positioning the electrical input copper bar 43 and the electrical output copper bar 44 .
- the electrical input copper bar 43 is provided with a first sub-copper bar 432
- the first sub-copper bar 432 is provided with a first sub-connecting terminal 433
- the bottom of the first sub-copper bar 432 is provided with a second sub-bar 432 for soldering on the lower layer.
- first sub-copper bar 432 By disposing the first sub-copper bar 432 to the electrical input copper bar 43 and the second sub-copper bar 442 to the electrical output copper bar 44, the assembly, disassembly and maintenance of each copper bar are facilitated, and good electrical connection is ensured.
- the upper circuit board 3 is provided with a first notch 31 corresponding to the power distribution box 5 , and as shown in FIG. It can extend through the first notch 31 to the second notch 11 , so as to facilitate the connection between the electrical input copper bar 43 and the electrical output copper bar 44 and the outside world.
- the casing 1 is provided with a top cover 12 corresponding to the second gap 11 .
- a first sealing groove 57 is provided on the upper edge of the power distribution compartment 5 , as shown in FIG.
- a hinge seat 121 is provided on the top of the casing 1, so that the rear of the top cover 12 is hinged on the casing 1, and as shown in FIG.
- the buckle 122 is snap-connected, and three wiring holes 123 are provided on the front side of the top cover 12 for wiring the electrical input copper bar 43 and the electrical output copper bar 44 .
- the switch control electrical box in this embodiment needs to have corresponding functions. For this reason, as shown in Figure 1, each power distribution There are fifteen columnar pins in interface 2, including ten electrical output pins and five control pins. The electrical output pins are used to supply power to the electrical load, and the control pins are used to input control signals to control the corresponding MOS tubes.
- Each electrical output pin is respectively connected to an electrical output terminal of a MOS tube. If the MOS tube connected to a certain electrical output pin is turned on, the electrical output pin can supply power to a load electrically connected to it.
- One of the ten electrical output pins is thicker and suitable for powering larger power loads.
- a communication connector 46 is provided between the upper layer circuit board 3 and the lower layer circuit board 4.
- the communication connector includes a communication plug 461 welded on the bottom surface of the upper layer circuit board 3, and a The communication socket 462 soldered on the upper surface of the lower circuit board 4, and the communication plug 461 is inserted into the communication socket 462, so that the upper and lower circuit boards can communicate.
- the processors are single-chip microcomputers. To the terminal of the processor, a control signal can be sent to the processor through the control pin, and the processor then transmits the signal to the control terminal of the corresponding MOS tube on the lower circuit board 4 through the communication connector 46 to control the MOS tube switch.
- each MOS tube has a feedback terminal, and the feedback terminal is connected to the processor corresponding to the signal.
- the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to disconnect in time. , forming protection.
- the ten electrical output pins in the power distribution interface 2 are long pins, and the five control pins are short pins. Therefore, the lower ends of the electrical output pins can be soldered on the lower circuit board 4, while the upper The circuit board 3 is provided with via holes corresponding to the electrical output pins, and as shown in FIG.
- the middle of the electrical output pins 21 is provided with a stepped portion 211 for supporting the upper circuit board 3 , and the via holes on the upper circuit board 3 correspond to Passing through the electrical output pins 21, the lower surface of the upper circuit board 3 is supported on the step portion 211, so that the upper circuit board 3 and the electrical output pins 21 are not fixedly connected, and the communication plug 461 and the communication socket 462 in the communication connector 44 can also be
- the upper layer circuit board 3 and the lower layer circuit board 4 can be separated later, so as to facilitate the quality inspection and maintenance of the circuit board.
- a positioning step 212 is provided at the bottom of the electrical output pin 21, so that when the electrical output pin 21 is soldered on the lower circuit board 4, the welding position of the electrical output pin 21 can be positioned.
- the bottom of the control pin 22 is also provided with a positioning step portion 221, so that when the control pin 22 is soldered on the upper circuit board 3, the welding position of the control pin 22 can be positioned, therefore, each electrical output pin of the power distribution interface 2 can be ensured 21.
- the tops of each control pin 22 are flush and located on the same horizontal plane. When used later, the power distribution interface 2 is in good contact with the power supply interface of the electrical equipment.
- the bottom side of the housing 1 is provided with a conductive strip heat sink 6 , which is an aluminum plate and has a good heat dissipation function.
- the conductive strip heat sink 6 is provided with a Corresponding rib 61 of the conductive strip 42
- the bottom surface of the conductive strip 42 is provided with a thermally conductive insulating gasket, so that the conductive strip 42 is placed on the convex rib 61 through the thermally conductive insulating gasket, so that the conductive strip 42 is on the conductive plate.
- the strip heat dissipation plate 6 is erected, which is more conducive to heat dissipation.
- the conductive strips 42 for centralized power supply are provided, and a special conductive strip cooling plate 6 is specially designed, so that the internal components of the switch control electrical box are compact, and at the same time, it can ensure good heat dissipation capacity, and prevent the heat dissipation during use. Malfunction due to overheating.
- a second sealing groove 48 is provided on the bottom edge of the casing 1 , and a third sealing ring 49 as shown in FIG. 13 is arranged in the second sealing groove 48 , the conductive strip heat sink 6 and the casing 1 A third sealing ring 49 is used for sealing between them.
- a switch-controlled electrical box see Figure 14.
- the housing 1 of the switch control electrical box in this embodiment is provided with five power distribution interfaces 2 , and the power distribution bin in this embodiment is larger in volume, and the power distribution bin occupies In the internal volume of the rear side of the entire housing 1, in the gap at the top of the housing 1, eight electrical output copper bars 44 are arranged on both sides of the electrical input terminal 431, and each electrical output copper bar 44 is provided with a wire for wiring.
- the column (the column on each copper bar is not fully shown in the figure), wherein, on the right side of the electrical input terminal 431, there are two electrical output copper bars connected in parallel through the parallel copper bar 445, so that the two electrical output copper bars are connected in parallel.
- the row can output a larger current, and other electrical output copper bars can also be connected in parallel.
- a power distribution method for a switch-controlled electrical box is the switch-controlled electrical box in Embodiment 1, and the power distribution method specifically includes:
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Abstract
Disclosed in the present invention are a switch control electrical box and a power distribution method. The switch control electrical box comprises a housing. A conductive slat used for supplying power to MOS transistors in a centralized manner is embedded on a circuit board in the housing. Therefore, the MOS transistors serving as switches in the switch control electrical box can be compactly mounted on the circuit board, such that the switch control electrical box is small in size while having a plurality of switch control circuits; and when the switch control electrical box is used on an electrical device such as a vehicle, the occupied space is small, and the mounting is more flexible. Because the power distribution method in the present invention relates to supplying power in the centralized manner by means of the conductive slat, the heating of the switch control electrical box is mainly concentrated on the conductive slat. By providing a conductive slat heat sink on one side of the housing, most of the heat generated by the switch control electrical box can be dissipated in time; and the conductive slat is erected on the conductive slat heat sink in a rib form, which is more conducive to heat dissipation, thereby preventing failure caused by overheating during use and prolonging the service life.
Description
本发明涉及电器盒技术领域,具体涉及一种开关控制电器盒及配电方法。The invention relates to the technical field of electrical boxes, in particular to a switch-controlled electrical box and a power distribution method.
对于配备有多个用电设备的电气化产品,比如车辆,一般需要通过能够控制多路通断的电器盒连接在蓄电池和各用电设备之间,以便为各用电设备供电或及时控制电路断开,现有的能够实现这种功能的电器盒一般通过在盒内设置多个继电器,通过控制继电器的通断实现对各用电设备控制的目的,这种电器盒一般存在体积大、散热不佳、维修不便等缺点,为此,有必要设计一种开关控制电器盒来克服以上不足之处。For electrified products equipped with multiple electrical devices, such as vehicles, it is generally necessary to connect the battery and each electrical device through an electrical box that can control multiple on-off, so as to supply power to each electrical device or control circuit breakage in time. Open, the existing electrical box that can realize this function generally realizes the purpose of controlling each electrical equipment by setting a plurality of relays in the box, and controlling the on-off of the relays. Therefore, it is necessary to design a switch control electrical box to overcome the above shortcomings.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种开关控制电器盒,解决现有技术中的开关控制盒体积大、散热差、维修不便的技术问题。The present invention aims to provide a switch control electrical box, which solves the technical problems of large volume, poor heat dissipation and inconvenient maintenance of the switch control box in the prior art.
为解决上述技术问题,本发明的第一方面是:In order to solve the above-mentioned technical problems, the first aspect of the present invention is:
设计一种开关控制电器盒,包括壳体,所述壳体中设有电路板,在所述电路板上嵌设有用于集中供电的导电板条,所述壳体一侧设有导电板条散热板,所述壳体中设有电连接到所述导电板条的电输入铜排;在所述电路板上设有多个MOS管,所述MOS管的输入端均电连接到所述导电板条,所述壳体上设有配电接口,所述配电接口中设有多个电输出针脚,所述电输出针脚对应电连接到所述MOS管的输出端;所述配电接口中还设有多个控制针脚,在所述电路板上设有处理器,所述控制针脚对应电连接到所述处理器,且所述处理器对应信号连接到所述MOS管的控制端。A switch control electrical box is designed, including a casing, a circuit board is arranged in the casing, a conductive strip for centralized power supply is embedded on the circuit board, and a conductive strip is arranged on one side of the casing a heat sink, the casing is provided with an electrical input copper bar that is electrically connected to the conductive strip; a plurality of MOS tubes are arranged on the circuit board, and the input ends of the MOS tubes are all electrically connected to the A conductive strip, a power distribution interface is provided on the casing, and a plurality of electrical output pins are arranged in the power distribution interface, and the electrical output pins are correspondingly electrically connected to the output end of the MOS tube; the power distribution The interface is also provided with a plurality of control pins, a processor is provided on the circuit board, the control pins are correspondingly electrically connected to the processor, and the processor is connected to the control end of the MOS tube corresponding to a signal .
优选的,所述电路板包括上层电路板和下层电路板,所述控制针脚的下端焊接在所述上层电路板上,所述电输出针脚的下端焊接在所述下层电路板上,所述上层电路板上设有对应于所述电输出针脚的过孔,所述电输出针脚中部设有用于支撑所述上层电路板的台阶部。Preferably, the circuit board includes an upper circuit board and a lower circuit board, the lower ends of the control pins are welded on the upper circuit board, the lower ends of the electrical output pins are welded on the lower circuit board, and the upper The circuit board is provided with via holes corresponding to the electrical output pins, and the middle of the electrical output pins is provided with a stepped portion for supporting the upper circuit board.
优选的,所述导电板条嵌设在所述下层电路板中,各所述MOS管设置在所述下层电路板上,所述处理器设置在所述上层电路板上,所述上层电路板底面设有通信插头,所述下层电路板上表面对应设有通信插座,所述通信插头插接在所述通信插座上。Preferably, the conductive strips are embedded in the lower circuit board, each of the MOS transistors is arranged on the lower circuit board, the processor is arranged on the upper circuit board, and the upper circuit board A communication plug is arranged on the bottom surface, a communication socket is correspondingly arranged on the upper surface of the lower circuit board, and the communication plug is inserted into the communication socket.
优选的,所述配电接口中的部分电输出针脚通过所述下层电路板内的电路电连接到相应的MOS管,其余电输出针脚通过设置在所述下层电路板上的跨接导线电连接到相应的 MOS管。Preferably, some of the electrical output pins in the power distribution interface are electrically connected to the corresponding MOS transistors through circuits in the lower circuit board, and the rest of the electrical output pins are electrically connected through jumper wires arranged on the lower circuit board to the corresponding MOS tube.
优选的,所述上层电路板和下层电路板之间设有配电仓,在所述上层电路板设有对应于所述配电仓的第一缺口,所述壳体上对应设有第二缺口,并在所述壳体上设有对应于所述第二缺口的顶盖;所述电输入铜排设置在所述配电仓中。Preferably, a power distribution bin is provided between the upper-layer circuit board and the lower-layer circuit board, the upper-layer circuit board is provided with a first gap corresponding to the power distribution bin, and the casing is provided with a second corresponding A notch is formed, and a top cover corresponding to the second notch is arranged on the casing; the electrical input copper bar is arranged in the power distribution compartment.
优选的,在所述配电仓中还设有电输出铜排,所述电路板上设有并联MOS管,所述电输出铜排电连接到所述并联MOS管输出端。Preferably, an electrical output copper bar is further arranged in the power distribution bin, a parallel MOS transistor is arranged on the circuit board, and the electrical output copper bar is electrically connected to the output end of the parallel MOS transistor.
优选的,所述导电板条底面垫设有导热绝缘垫片,所述导电板条散热板上设有与所述导电板条相应的凸筋,所述导电板条隔着所述导热绝缘垫片垫在所述凸筋上。Preferably, a thermally conductive insulating pad is provided on the bottom surface of the conductive strip, a rib corresponding to the conductive strip is provided on the heat dissipation plate of the conductive strip, and the conductive strip is separated from the thermally conductive and insulating pad. A sheet is placed on the rib.
优选的,所述MOS管具有反馈端子,所述反馈端子对应信号连接到所述处理器。Preferably, the MOS transistor has a feedback terminal, and the feedback terminal is connected to the processor corresponding to the signal.
优选的,所述处理器及配电接口均设有多个。Preferably, there are multiple processors and power distribution interfaces.
本发明的第二方面是:A second aspect of the present invention is:
设计一种本发明第一方面中任一项所述的开关控制电器盒的配电方法,包括:Design a power distribution method for a switch-controlled electrical box according to any one of the first aspects of the present invention, comprising:
通过所述电路板上嵌设的导电板条为各所述MOS管集中供电;Centrally supply power to each of the MOS transistors through the conductive strips embedded on the circuit board;
所述电输入铜排接通电源后,其中一部分所述电输出针脚能够直接输出电流,一部分所述电输出针脚经过所述控制针脚得到控制信号后能够通电或断电;After the electrical input copper bar is powered on, a part of the electrical output pins can output current directly, and a part of the electrical output pins can be powered on or off after obtaining a control signal through the control pins;
当某MOS管中电流超限,该MOS管的反馈端子发送信号到所述处理器,所述处理器发送信号控制该MOS管断开。When the current in a certain MOS tube exceeds the limit, the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to be disconnected.
本发明的主要有益技术效果在于:The main beneficial technical effects of the present invention are:
1.本发明提供的开关控制电器盒在壳体中的电路板上嵌设有用于为各MOS管集中供电的导电板条,因此,该开关控制电器盒内部的各个作为开关的MOS管能够比较紧凑的安装在电路板上,使得该开关控制电器盒具有多路开关控制电路的同时,体积十分小巧,使用在车辆等用电设备上时,占据空间小,安装更加灵活,与其他电器盒相比,大大提高了竞争力。1. The switch control electrical box provided by the present invention is embedded with conductive strips for supplying power for each MOS tube on the circuit board in the casing. Therefore, each MOS tube used as a switch inside the switch control electrical box can be compared. It is compactly installed on the circuit board, so that the switch control electrical box has a multi-way switch control circuit, and at the same time, the volume is very small. When used on electrical equipment such as vehicles, it occupies a small space and is more flexible in installation. It is similar to other electrical boxes. than, greatly improving the competitiveness.
2.由于本发明配电方法是通过导电板条集中供电,因此,该开关控制电器盒的发热主要集中在导电板条上,通过在壳体一侧设置导电板条散热板,能够及时将该开关控制电器盒产生的大部分热量散去,并且导电板条在导电板条散热板上凸筋架起,更加有利于散热,防止使用过程中因过热而出现故障,确保具有较长使用寿命。2. Since the power distribution method of the present invention is centralized power supply through the conductive strips, the heat of the switch control electrical box is mainly concentrated on the conductive strips. Most of the heat generated by the switch control electrical box is dissipated, and the conductive slats are raised on the conductive slat cooling plate, which is more conducive to heat dissipation, prevents failure due to overheating during use, and ensures a long service life.
3.在电输出针脚中部设有用于支撑上层电路板的台阶部,而上层电路板上的过孔对应穿过电输出针脚,上层电路板下表面支撑在台阶部上,这样,上层电路板与电输出针脚能够拆开,并且上层电路板和下层电路板之间的通信接头也可以分开,因此,后期能够将上层电路板和下层电路板拆开,方便对下层电路板进行质检、维修。3. There is a stepped part in the middle of the electrical output pin for supporting the upper circuit board, and the via hole on the upper circuit board passes through the electrical output pin correspondingly, and the lower surface of the upper circuit board is supported on the stepped part, so that the upper circuit board and the The electrical output pins can be disassembled, and the communication connectors between the upper circuit board and the lower circuit board can also be separated. Therefore, the upper circuit board and the lower circuit board can be disassembled later to facilitate the quality inspection and maintenance of the lower circuit board.
4.通过在电路板上设置并联MOS管,并设置与并联MOS管电连接的电输出铜排,从而能够为大功率负载供电,增大了该开关控制电器盒的适用范围。4. By arranging parallel MOS tubes on the circuit board, and arranging an electrical output copper bar electrically connected to the parallel MOS tubes, it is possible to supply power for high-power loads and increase the application range of the switch control electrical box.
5.该开关控制电器盒中一部分MOS管能够直接导通,另一部分MOS是通过控制信号来控制通断,因此,能够满足汽车等用电设备中不同负载的使用需求。5. Part of the MOS tubes in the switch control electrical box can be directly turned on, and the other part of the MOS is controlled by control signals. Therefore, it can meet the needs of different loads in electrical equipment such as automobiles.
图1为本发明开关控制电器盒一实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structural diagram of an embodiment of a switch control electrical box according to the present invention.
图2为本发明开关控制电器盒一实施例中的双层电路板的结构示意图。2 is a schematic structural diagram of a double-layer circuit board in an embodiment of the switch control electrical box of the present invention.
图3为本发明开关控制电器盒一实施例中下层电路板的结构示意图。3 is a schematic structural diagram of a lower circuit board in an embodiment of a switch control electrical box according to the present invention.
图4为本发明开关控制电器盒一实施例内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of an embodiment of the switch control electrical box according to the present invention.
图5为本发明开关控制电器盒一实施例揭掉顶盖时的结构示意图。5 is a schematic structural diagram of an embodiment of the switch control electrical box of the present invention when the top cover is removed.
图6为本发明开关控制电器盒一实施例中配电仓的立体结构示意图。6 is a schematic three-dimensional structural diagram of a power distribution compartment in an embodiment of a switch control electrical box of the present invention.
图7为本发明开关控制电器盒一实施例中电输入铜排和电输出铜排的分解图。7 is an exploded view of an electrical input copper bar and an electrical output copper bar in an embodiment of the switch control electrical box of the present invention.
图8为本发明开关控制电器盒一实施例中配电仓内密封圈的结构示意图。8 is a schematic structural diagram of a sealing ring in a power distribution compartment in an embodiment of a switch control electrical box of the present invention.
图9为本发明开关控制电器盒一实施例中通信接头的分解图。9 is an exploded view of a communication connector in an embodiment of the switch control electrical box of the present invention.
图10为本发明开关控制电器盒一实施例中电输出针脚和控制针脚的立体结构示意图。10 is a schematic three-dimensional structural diagram of an electrical output pin and a control pin in an embodiment of the switch control electrical box of the present invention.
图11为本发明开关控制电器盒一实施例的底部结构示意图。FIG. 11 is a schematic diagram of the bottom structure of an embodiment of a switch control electrical box according to the present invention.
图12为本发明开关控制电器盒一实施例中导电板条与导电板条散热板的位置关系示意图。FIG. 12 is a schematic diagram of the positional relationship between the conductive strips and the heat dissipation plate of the conductive strips in an embodiment of the switch control electrical box of the present invention.
图13为本发明开关控制电器盒一实施例中第三密封圈的结构示意图。13 is a schematic structural diagram of a third sealing ring in an embodiment of the switch control electrical box of the present invention.
图14为本发明开关控制电器盒另一实施例的立体结构示意图。FIG. 14 is a schematic three-dimensional structural diagram of another embodiment of the switch control electrical box according to the present invention.
以上各图中,各标号示意为:壳体1、第二缺口11、顶盖12、铰接座121、卡扣122、接线孔123、配电接口2、电输出针脚21、台阶部211、定位台阶部212、控制针脚22、定位台阶部221、上层电路板3、第一缺口31、下层电路板4、MOS管41、导电板条42、电连接点位421、电输入铜排43、电输入接线柱431、第一子铜排432、第一子接线端子433、第一插脚434、电输出铜排44、电输出接线柱441、第二子铜排442、第二子接线端子443、第二插脚444、并联铜排445、并联MOS管45、通信接头46、通信插头461、通信插座462、跨接导线47、第二密封槽48、第三密封圈49、配电仓5、耳座51、隔板52、凹口53、插接口54、第一密封圈55、第二密封圈56、第一密封槽57、导电板条散热板6、凸筋61。In the above figures, the symbols are indicated as: shell 1, second notch 11, top cover 12, hinge seat 121, buckle 122, wiring hole 123, power distribution interface 2, electrical output pin 21, step portion 211, positioning Step portion 212, control pin 22, positioning step portion 221, upper circuit board 3, first notch 31, lower circuit board 4, MOS tube 41, conductive strip 42, electrical connection point 421, electrical input copper bar 43, electrical Input terminal 431, first sub-copper row 432, first sub-terminal 433, first pin 434, electrical output copper row 44, electrical output terminal 441, second sub-copper row 442, second sub-terminal 443, The second pin 444, the parallel copper bar 445, the parallel MOS tube 45, the communication connector 46, the communication plug 461, the communication socket 462, the jumper wire 47, the second sealing groove 48, the third sealing ring 49, the power distribution bin 5, the ear The seat 51 , the partition plate 52 , the notch 53 , the plug-in port 54 , the first sealing ring 55 , the second sealing ring 56 , the first sealing groove 57 , the conductive strip radiating plate 6 , and the rib 61 .
下面结合附图和实施例来说明本发明的具体实施方式,但以下实施例只是用来详细说明本发明,并不以任何方式限制本发明的范围。The specific embodiments of the present invention will be described below with reference to the accompanying drawings and examples, but the following examples are only used to describe the present invention in detail, and do not limit the scope of the present invention in any way.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例1:Example 1:
一种开关控制电器盒,请一并参阅图1至图13。A switch control electrical box, please refer to Figure 1 to Figure 13 together.
如图1所示,该开关控制电器盒包括壳体1,壳体1上共设有五个配电接口2,代号分别为A
1、B
1、C
1、D
1、E
1,再如图2所示,在壳体1中设有电路板,本实施例中的电路板为双层电路板,包括上层电路板3和下层电路板4,如图3所示,在下层电路板4上设有五组MOS管41,每一组分为两排,每一排有5个MOS管,这些MOS管用于作为开关使用,每一组MOS管对应一个配电接口。
As shown in FIG. 1 , the switch control electrical box includes a casing 1, and there are five power distribution interfaces 2 on the casing 1, the codes are A 1 , B 1 , C 1 , D 1 , and E 1 respectively. As shown in FIG. 2, a circuit board is provided in the casing 1. The circuit board in this embodiment is a double-layer circuit board, including an upper circuit board 3 and a lower circuit board 4. As shown in FIG. 3, the lower circuit board 4 There are five groups of MOS tubes 41 , each group is divided into two rows, each row has 5 MOS tubes, these MOS tubes are used as switches, and each group of MOS tubes corresponds to a power distribution interface.
如图4所示,在下层电路板4中嵌设有用于集中供电的导电板条42,导电板条42上设有对应于各MOS管的电连接点位421,各MOS管的电输入端子分别对应电连接到导电板条42上的电连接点位421,如图2所示,在壳体1中还设有电连接到导电板条42的电输入铜排43,电输入铜排43上设有用于接电源的电输入接线柱431,从而可为各MOS管供电。As shown in FIG. 4 , a conductive strip 42 for centralized power supply is embedded in the lower circuit board 4 , and the conductive strip 42 is provided with an electrical connection point 421 corresponding to each MOS transistor, and the electrical input terminals of each MOS transistor are provided on the conductive strip 42 . Corresponding to the electrical connection points 421 electrically connected to the conductive strips 42, as shown in FIG. 2, the housing 1 is also provided with an electrical input copper bar 43 electrically connected to the conductive strip 42, and the electrical input copper bar 43 There is an electrical input terminal 431 for connecting to a power supply, so as to supply power to each MOS tube.
如图2所示,在上层电路板3和下层电路板4之间设有配电仓5,如图6所示,配电仓5两侧设有耳座51,该耳座51夹设在上层电路板3和下层电路板4之间,并通过螺钉进行固定。配电仓5内部上下贯通,电输入铜排43设置在配电仓5中,在配电仓5中位于电输入铜排43两侧还分别设有用于通大电流的电输出铜排44,电输出铜排44上设有电输出接线柱441,再如图3所示,下层电路板4上设有并联MOS管45,并联MOS管45包括两个相并联的MOS管,电输出铜排44电连接到并联MOS管45的输出端子,这样,电输出铜排44能够为功率较大的负载供电。As shown in FIG. 2 , a power distribution compartment 5 is arranged between the upper circuit board 3 and the lower layer circuit board 4 . As shown in FIG. 6 , ear seats 51 are provided on both sides of the power distribution compartment 5 . The upper circuit board 3 and the lower circuit board 4 are fixed by screws. The interior of the power distribution bin 5 is connected up and down, and the electrical input copper bars 43 are arranged in the power distribution bin 5. In the power distribution bin 5, there are also electrical output copper bars 44 for passing large currents on both sides of the electrical input copper bars 43, respectively. The electrical output copper bar 44 is provided with an electrical output terminal 441. As shown in FIG. 3, the lower circuit board 4 is provided with a parallel MOS transistor 45. The parallel MOS transistor 45 includes two MOS transistors connected in parallel. The electrical output copper bar 44 is electrically connected to the output terminal of the parallel MOS transistor 45, so that the electrical output copper bar 44 can supply power to a load with a large power.
如图6所示,配电仓5内部设有隔板52,从而将电输入铜排43和电输出铜排44隔离开,确保用电安全,在配电仓5侧面设有凹口53以及插接口54,用于对电输入铜排43和电输出铜排44进行定位。As shown in FIG. 6 , a partition 52 is provided inside the power distribution bin 5 to isolate the electrical input copper bar 43 and the electrical output copper bar 44 to ensure the safety of electricity use. The side of the power distribution bin 5 is provided with a notch 53 and The plug-in port 54 is used for positioning the electrical input copper bar 43 and the electrical output copper bar 44 .
如图7所示,电输入铜排43配套设有第一子铜排432,第一子铜排432上设有第一 子接线端子433,第一子铜排432底部设有用于焊接在下层电路板4上的第一插脚434,当电输入铜排43设置在配电仓5中,电输入铜排43与第一子接线端子433电连接,同样的,电输出铜排44配设有第二子铜排442,第二子铜排442上设有第二子接线端子443,第二子铜排442底部设有用于焊接在下层电路板4上的第二插脚444,当电输出铜排44设置在配电仓5中,电输出铜排44与第二子接线端子443电连接。通过对电输入铜排43配设第一子铜排432,电输出铜排44配设第二子铜排442,方便各铜排的装配与拆解维修,并确保良好的电性连接。As shown in FIG. 7 , the electrical input copper bar 43 is provided with a first sub-copper bar 432 , the first sub-copper bar 432 is provided with a first sub-connecting terminal 433 , and the bottom of the first sub-copper bar 432 is provided with a second sub-bar 432 for soldering on the lower layer. The first pin 434 on the circuit board 4, when the electrical input copper bar 43 is arranged in the power distribution compartment 5, the electrical input copper bar 43 is electrically connected with the first sub-terminal 433, and similarly, the electrical output copper bar 44 is equipped with a The second sub-copper bar 442, the second sub-copper bar 442 is provided with a second sub-connecting terminal 443, and the bottom of the second sub-copper bar 442 is provided with a second pin 444 for soldering on the lower circuit board 4, when the electrical output copper The row 44 is arranged in the power distribution compartment 5 , and the electrical output copper row 44 is electrically connected to the second sub-terminal 443 . By disposing the first sub-copper bar 432 to the electrical input copper bar 43 and the second sub-copper bar 442 to the electrical output copper bar 44, the assembly, disassembly and maintenance of each copper bar are facilitated, and good electrical connection is ensured.
如图2所示,在上层电路板3设有对应于配电仓5的第一缺口31,如图5所示,壳体1上对应设有第二缺口11,因此,配电仓5上部能够穿过第一缺口31延伸到第二缺口11,方便电输入铜排43和电输出铜排44与外界接线。如图1所示,在壳体1上设有对应于第二缺口11的顶盖12,如图6所示,在配电仓5上边沿设有第一密封槽57,结合图8所示,设置与第一密封槽57相应的第一密封圈55,当顶盖12盖设在第二缺口11上,顶盖12通过第一密封圈55与配电仓5形成密封,并设置三个对应于各插接口54的第二密封圈56,使得电输入铜排43和电输出铜排44在插接口54处被包裹密封住。As shown in FIG. 2 , the upper circuit board 3 is provided with a first notch 31 corresponding to the power distribution box 5 , and as shown in FIG. It can extend through the first notch 31 to the second notch 11 , so as to facilitate the connection between the electrical input copper bar 43 and the electrical output copper bar 44 and the outside world. As shown in FIG. 1 , the casing 1 is provided with a top cover 12 corresponding to the second gap 11 . As shown in FIG. 6 , a first sealing groove 57 is provided on the upper edge of the power distribution compartment 5 , as shown in FIG. , set the first sealing ring 55 corresponding to the first sealing groove 57, when the top cover 12 is covered on the second gap 11, the top cover 12 is sealed with the power distribution bin 5 through the first sealing ring 55, and three Corresponding to the second sealing ring 56 of each plug port 54 , the electrical input copper bars 43 and the electrical output copper bars 44 are wrapped and sealed at the plug ports 54 .
如图5所示,在壳体1顶部设有铰接座121,使得顶盖12后部铰接在壳体1上,再如图1所示,顶盖12前部与壳体1之间通过卡扣122卡接,顶盖12前侧设有三个接线孔123,以便电输入铜排43和电输出铜排44接线。As shown in FIG. 5 , a hinge seat 121 is provided on the top of the casing 1, so that the rear of the top cover 12 is hinged on the casing 1, and as shown in FIG. The buckle 122 is snap-connected, and three wiring holes 123 are provided on the front side of the top cover 12 for wiring the electrical input copper bar 43 and the electrical output copper bar 44 .
本实施例中,电输入铜排43接通电源后,其中一部分MOS管直接导通,另一部分MOS需要通过控制信号来控制通断,这是由于,以汽车为例,汽车中部分用电设备是需要一直需要供电的,而一部分用电设备是需要通过指令来控制开启或关闭,因此,本实施例开关控制电器盒需要具有相应的功能,为此,如图1所示,每一个配电接口2中均设有十五根柱状的针脚,包括十根电输出针脚和五根控制针脚,电输出针脚用于为用电负载供电,控制针脚用于输入控制信号来控制相应MOS管。每一根电输出针脚分别对应连接到一个MOS管的电输出端子,若某电输出针脚所连接的MOS管导通,该电输出针脚即能够为与其电连接的负载供电。十根电输出针脚中有一根较粗,适于为较大功率负载供电。In this embodiment, after the electrical input copper bar 43 is powered on, some of the MOS tubes are directly turned on, and the other part of the MOS needs to be controlled by a control signal. This is because, taking the car as an example, some electrical equipment in the car It needs to be powered all the time, and some electrical equipment needs to be controlled to be turned on or off through commands. Therefore, the switch control electrical box in this embodiment needs to have corresponding functions. For this reason, as shown in Figure 1, each power distribution There are fifteen columnar pins in interface 2, including ten electrical output pins and five control pins. The electrical output pins are used to supply power to the electrical load, and the control pins are used to input control signals to control the corresponding MOS tubes. Each electrical output pin is respectively connected to an electrical output terminal of a MOS tube. If the MOS tube connected to a certain electrical output pin is turned on, the electrical output pin can supply power to a load electrically connected to it. One of the ten electrical output pins is thicker and suitable for powering larger power loads.
如图3所示,配电接口2中有五根电输出针脚通过下层电路板4内的电路电连接到相应的MOS管,其余五根电输出针脚通过设置在下层电路板4上的跨接导线47电连接到相应的MOS管,这是由于同一个配电接口2中的电输出针脚比较集中,而对应的MOS管相对分散,通过设置跨接导线47,能够在较小面积的电路板上布置较多的MOS管,且由于使用的MOS管本身较小,使得该开关控制电器盒体积小巧,且能够具有更多路数的开关控 制电路。As shown in FIG. 3 , there are five electrical output pins in the power distribution interface 2 that are electrically connected to the corresponding MOS transistors through the circuits in the lower circuit board 4 , and the remaining five electrical output pins are connected through the jumper provided on the lower circuit board 4 . The wires 47 are electrically connected to the corresponding MOS tubes. This is because the electrical output pins in the same power distribution interface 2 are relatively concentrated, while the corresponding MOS tubes are relatively scattered. More MOS tubes are arranged on the top, and because the used MOS tubes themselves are small, the switch control electrical box is small in size and can have more switch control circuits.
如图3所示,在上层电路板3和下层电路板4之间设有通信接头46,如图9所示,该通信接头包括贴焊在上层电路板3底面的通信插头461,和对应贴焊在下层电路板4上表面的通信插座462,通信插头461插接在通信插座462上,这样,上下电路板能够通信。As shown in FIG. 3, a communication connector 46 is provided between the upper layer circuit board 3 and the lower layer circuit board 4. As shown in FIG. 9, the communication connector includes a communication plug 461 welded on the bottom surface of the upper layer circuit board 3, and a The communication socket 462 soldered on the upper surface of the lower circuit board 4, and the communication plug 461 is inserted into the communication socket 462, so that the upper and lower circuit boards can communicate.
在上层电路板3上设有三片处理器(图2中没有显示),该处理器为单片机,控制针脚的下端焊接在上层电路板3上,控制针脚通过上层电路板3中的电路对应电连接到处理器的接线端子,从而能够通过控制针脚发送一个控制信号到达处理器,处理器再通过通信接头46将信号传送到下层电路板4上相应MOS管的控制端子开控制该MOS管开关。There are three processors (not shown in FIG. 2 ) on the upper circuit board 3 . The processors are single-chip microcomputers. To the terminal of the processor, a control signal can be sent to the processor through the control pin, and the processor then transmits the signal to the control terminal of the corresponding MOS tube on the lower circuit board 4 through the communication connector 46 to control the MOS tube switch.
另外,各MOS管具有反馈端子,反馈端子对应信号连接到处理器,当某MOS管中电流超限,该MOS管的反馈端子发送信号到处理器,处理器发送信号及时控制该MOS管断开,形成保护。In addition, each MOS tube has a feedback terminal, and the feedback terminal is connected to the processor corresponding to the signal. When the current in a certain MOS tube exceeds the limit, the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to disconnect in time. , forming protection.
本实施例中,配电接口2中的十根电输出针脚为较长的针脚,五根控制针脚为较短的针脚,因此,电输出针脚的下端能够焊接在下层电路板4上,而上层电路板3上设有对应于电输出针脚的过孔,并且如图10所示,电输出针脚21的中部设有用于支撑上层电路板3的台阶部211,上层电路板3上的过孔对应穿过电输出针脚21,上层电路板3下表面支撑在台阶部211上,这样,上层电路板3与电输出针脚21不是固定相连,并且通信接头44中的通信插头461和通信插座462也可以分开,从而后期能够将上层电路板3和下层电路板4分开,方便对电路板进行质检、维修。In this embodiment, the ten electrical output pins in the power distribution interface 2 are long pins, and the five control pins are short pins. Therefore, the lower ends of the electrical output pins can be soldered on the lower circuit board 4, while the upper The circuit board 3 is provided with via holes corresponding to the electrical output pins, and as shown in FIG. 10 , the middle of the electrical output pins 21 is provided with a stepped portion 211 for supporting the upper circuit board 3 , and the via holes on the upper circuit board 3 correspond to Passing through the electrical output pins 21, the lower surface of the upper circuit board 3 is supported on the step portion 211, so that the upper circuit board 3 and the electrical output pins 21 are not fixedly connected, and the communication plug 461 and the communication socket 462 in the communication connector 44 can also be The upper layer circuit board 3 and the lower layer circuit board 4 can be separated later, so as to facilitate the quality inspection and maintenance of the circuit board.
如图10所示,在电输出针脚21底部设有定位台阶部212,从而在将电输出针脚21焊接在下层电路板4上时,能够对电输出针脚21的焊接位置进行定位,同样的,控制针脚22底部也设有定位台阶部221,从而在将控制针脚22焊接在上层电路板3上时,能够对控制针脚22的焊接位置进行定位,因此,能够确保配电接口2各电输出针脚21、各控制针脚22的顶部平齐位于同一水平面上,后期使用时,配电接口2与用电设备的授电接口接触良好。As shown in FIG. 10, a positioning step 212 is provided at the bottom of the electrical output pin 21, so that when the electrical output pin 21 is soldered on the lower circuit board 4, the welding position of the electrical output pin 21 can be positioned. Similarly, The bottom of the control pin 22 is also provided with a positioning step portion 221, so that when the control pin 22 is soldered on the upper circuit board 3, the welding position of the control pin 22 can be positioned, therefore, each electrical output pin of the power distribution interface 2 can be ensured 21. The tops of each control pin 22 are flush and located on the same horizontal plane. When used later, the power distribution interface 2 is in good contact with the power supply interface of the electrical equipment.
如图11所示,壳体1底侧设有导电板条散热板6,导电板条散热板6为铝板,具有良好散热功能,如图12所示,导电板条散热板6上设有与导电板条42相应的凸筋61,导电板条42底面垫设有导热绝缘垫片,使得导电板条42隔着导热绝缘垫片垫在凸筋61上,这样,导电板条42在导电板条散热板6上被架起,更加有利于散热。本实施例通过设置集中供电的导电板条42,并特别设计专门的导电板条散热板6,使得该开关控制电器盒内部元器件紧凑的同时,确保具有良好的散热能力,防止使用过程中因过热而出现故障。As shown in FIG. 11 , the bottom side of the housing 1 is provided with a conductive strip heat sink 6 , which is an aluminum plate and has a good heat dissipation function. As shown in FIG. 12 , the conductive strip heat sink 6 is provided with a Corresponding rib 61 of the conductive strip 42, the bottom surface of the conductive strip 42 is provided with a thermally conductive insulating gasket, so that the conductive strip 42 is placed on the convex rib 61 through the thermally conductive insulating gasket, so that the conductive strip 42 is on the conductive plate. The strip heat dissipation plate 6 is erected, which is more conducive to heat dissipation. In this embodiment, the conductive strips 42 for centralized power supply are provided, and a special conductive strip cooling plate 6 is specially designed, so that the internal components of the switch control electrical box are compact, and at the same time, it can ensure good heat dissipation capacity, and prevent the heat dissipation during use. Malfunction due to overheating.
如图4所示,在壳体1底侧边缘设有第二密封槽48,第二密封槽48中设置如图13所示的第三密封圈49,导电板条散热板6和壳体1之间通过第三密封圈49密封。As shown in FIG. 4 , a second sealing groove 48 is provided on the bottom edge of the casing 1 , and a third sealing ring 49 as shown in FIG. 13 is arranged in the second sealing groove 48 , the conductive strip heat sink 6 and the casing 1 A third sealing ring 49 is used for sealing between them.
实施例2:Example 2:
一种开关控制电器盒,请参阅图14。A switch-controlled electrical box, see Figure 14.
如图14所示,与实施例1相比,本实施例开关控制电器盒的壳体1上设置有五个配电接口2,且本实施例中配电仓体积更大,配电仓占据整个壳体1后侧内部体积,在壳体1顶部的缺口中,在电输入接线柱431两侧各设置有八片电输出铜排44,每一个电输出铜排44上设置用于接线的柱子(图中未完全显示出各铜排上的柱子),其中,电输入接线柱431右侧,有两片电输出铜排通过并联铜排445并联在一起,这样,这两个电输出铜排可输出更大的电流,其他电输出铜排也可并联。通过设置多个电输出铜排44,能够满足更多大功率负载的用电需求。As shown in FIG. 14 , compared with Embodiment 1, the housing 1 of the switch control electrical box in this embodiment is provided with five power distribution interfaces 2 , and the power distribution bin in this embodiment is larger in volume, and the power distribution bin occupies In the internal volume of the rear side of the entire housing 1, in the gap at the top of the housing 1, eight electrical output copper bars 44 are arranged on both sides of the electrical input terminal 431, and each electrical output copper bar 44 is provided with a wire for wiring. The column (the column on each copper bar is not fully shown in the figure), wherein, on the right side of the electrical input terminal 431, there are two electrical output copper bars connected in parallel through the parallel copper bar 445, so that the two electrical output copper bars are connected in parallel. The row can output a larger current, and other electrical output copper bars can also be connected in parallel. By arranging a plurality of electrical output copper bars 44, the electrical demand of more high-power loads can be met.
实施例3:Example 3:
一种开关控制电器盒的配电方法,该开关控制电器盒为实施例1中的开关控制电器盒,配电方法具体包括:A power distribution method for a switch-controlled electrical box, the switch-controlled electrical box is the switch-controlled electrical box in Embodiment 1, and the power distribution method specifically includes:
(1)通过电路板上嵌设的导电板条为各MOS管集中供电。这样能够使得电器盒体积小巧,且方便集中散热,有利于对电器盒的发热进行控制。(1) Centrally supply power to each MOS tube through the conductive strips embedded on the circuit board. In this way, the electric box can be made small in size, and it is convenient to concentrate heat dissipation, which is beneficial to control the heat generation of the electric box.
(2)电输入铜排接通电源后,其中一部分电输出针脚能够直接输出电流,一部分电输出针脚经过控制针脚得到控制信号后能够通电或断电。这种设计方式,使得该开关控制电器盒能够满足不同负载的使用要求,具体工作中,通过向处理器发送信号的方式来控制MOS管。(2) After the electrical input copper bar is powered on, some of the electrical output pins can directly output current, and some electrical output pins can be powered on or off after getting the control signal through the control pins. This design method enables the switch control electrical box to meet the use requirements of different loads. In specific work, the MOS tube is controlled by sending a signal to the processor.
(3)当某MOS管中电流超限,该MOS管的反馈端子发送信号到处理器,处理器发送信号控制该MOS管断开。通过对MOS管进行管控,有利于防止MOS管超负荷运行,防止MOS管受损,提高该开关控制电器盒的使用寿命。(3) When the current in a MOS tube exceeds the limit, the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to be disconnected. By controlling the MOS tube, it is beneficial to prevent the MOS tube from overloading, prevent the MOS tube from being damaged, and improve the service life of the switch-controlled electrical box.
上面结合附图和实施例对本发明作了详细的说明,但是,所属技术领域的技术人员能够理解,在不脱离本发明技术构思的前提下,还可以对上述实施例中的各个具体参数进行变更,或者对相关部件、结构及材料进行等同替代,从而形成多个具体的实施例,均为本发明的常见变化范围,在此不再一一详述。The present invention has been described in detail above in conjunction with the accompanying drawings and embodiments, but those skilled in the art can understand that, without departing from the technical concept of the present invention, the specific parameters in the above embodiments can also be changed. , or equivalent replacement of related components, structures and materials to form multiple specific embodiments, which are all common variations of the present invention, and will not be described in detail here.
Claims (10)
- 一种开关控制电器盒,包括壳体,所述壳体中设有电路板,其特征在于,在所述电路板上嵌设有用于集中供电的导电板条,所述壳体一侧设有导电板条散热板,所述壳体中设有电连接到所述导电板条的电输入铜排;在所述电路板上设有多个MOS管,所述MOS管的输入端均电连接到所述导电板条,所述壳体上设有配电接口,所述配电接口中设有多个电输出针脚,所述电输出针脚对应电连接到所述MOS管的输出端;所述配电接口中还设有多个控制针脚,在所述电路板上设有处理器,所述控制针脚对应电连接到所述处理器,且所述处理器对应信号连接到所述MOS管的控制端。A switch control electrical box, comprising a casing, a circuit board is arranged in the casing, characterized in that a conductive strip for centralized power supply is embedded on the circuit board, and one side of the casing is provided with Conductive strip heat sink, the casing is provided with an electrical input copper bar that is electrically connected to the conductive strip; a plurality of MOS tubes are arranged on the circuit board, and the input ends of the MOS tubes are all electrically connected To the conductive strip, the housing is provided with a power distribution interface, the power distribution interface is provided with a plurality of electrical output pins, and the electrical output pins are correspondingly electrically connected to the output end of the MOS tube; The power distribution interface is also provided with a plurality of control pins, a processor is provided on the circuit board, the control pins are correspondingly electrically connected to the processor, and the processor is correspondingly connected to the MOS transistor for signals the control terminal.
- 根据权利要求1所述的开关控制电器盒,其特征在于,所述电路板包括上层电路板和下层电路板,所述控制针脚的下端焊接在所述上层电路板上,所述电输出针脚的下端焊接在所述下层电路板上,所述上层电路板上设有对应于所述电输出针脚的过孔,所述电输出针脚中部设有用于支撑所述上层电路板的台阶部。The switch control electrical box according to claim 1, wherein the circuit board comprises an upper-layer circuit board and a lower-layer circuit board, the lower ends of the control pins are welded on the upper-layer circuit board, and the electrical output pins have The lower end is welded on the lower circuit board, the upper circuit board is provided with via holes corresponding to the electrical output pins, and the middle of the electrical output pins is provided with a stepped portion for supporting the upper circuit board.
- 根据权利要求2所述的开关控制电器盒,其特征在于,所述导电板条嵌设在所述下层电路板中,各所述MOS管设置在所述下层电路板上,所述处理器设置在所述上层电路板上,所述上层电路板底面设有通信插头,所述下层电路板上表面对应设有通信插座,所述通信插头插接在所述通信插座上。The switch control electrical box according to claim 2, wherein the conductive strip is embedded in the lower circuit board, each of the MOS transistors is arranged on the lower circuit board, and the processor is arranged on the lower circuit board. On the upper circuit board, a communication plug is provided on the bottom surface of the upper circuit board, and a communication socket is correspondingly provided on the upper surface of the lower circuit board, and the communication plug is inserted into the communication socket.
- 根据权利要求2所述的开关控制电器盒,其特征在于,所述配电接口中的部分电输出针脚通过所述下层电路板内的电路电连接到相应的MOS管,其余电输出针脚通过设置在所述下层电路板上的跨接导线电连接到相应的MOS管。The switch control electrical box according to claim 2, wherein some of the electrical output pins in the power distribution interface are electrically connected to the corresponding MOS transistors through the circuit in the lower circuit board, and the remaining electrical output pins are set by The jumper wires on the lower circuit board are electrically connected to the corresponding MOS transistors.
- 根据权利要求1所述的开关控制电器盒,其特征在于,所述上层电路板和下层电路板之间设有配电仓,在所述上层电路板设有对应于所述配电仓的第一缺口,所述壳体上对应设有第二缺口,并在所述壳体上设有对应于所述第二缺口的顶盖;所述电输入铜排设置在所述配电仓中。The switch control electrical box according to claim 1, wherein a power distribution compartment is arranged between the upper layer circuit board and the lower layer circuit board, and a first power distribution compartment corresponding to the power distribution compartment is arranged on the upper layer circuit board. A notch, a second notch is correspondingly provided on the housing, and a top cover corresponding to the second notch is arranged on the housing; the electrical input copper bar is arranged in the power distribution bin.
- 根据权利要求5所述的开关控制电器盒,其特征在于,在所述配电仓中还设有电输出铜排,所述电路板上设有并联MOS管,所述电输出铜排电连接到所述并联MOS管输出端。The switch control electrical box according to claim 5, wherein an electrical output copper bar is further arranged in the power distribution bin, a parallel MOS transistor is arranged on the circuit board, and the electrical output copper bar is electrically connected to the output terminal of the parallel MOS transistor.
- 根据权利要求1所述的开关控制电器盒,其特征在于,所述导电板条底面垫设有导热绝缘垫片,所述导电板条散热板上设有与所述导电板条相应的凸筋,所述导电板条隔着所述导热绝缘垫片垫在所述凸筋上。The switch control electrical box according to claim 1, wherein the bottom surface of the conductive strip is provided with a thermally conductive insulating gasket, and the heat dissipation plate of the conductive strip is provided with a rib corresponding to the conductive strip , the conductive strips are placed on the rib via the thermally conductive insulating gasket.
- 根据权利要求1所述的开关控制电器盒,其特征在于,所述MOS管具有反馈端子,所述反馈端子对应信号连接到所述处理器。The switch control electrical box according to claim 1, wherein the MOS transistor has a feedback terminal, and the feedback terminal is connected to the processor corresponding to a signal.
- 根据权利要求1所述的开关控制电器盒,其特征在于,所述处理器及配电接口均设有多 个。The switch control electrical box according to claim 1, wherein a plurality of processors and power distribution interfaces are provided.
- 权利要求1-9任一项所述的开关控制电器盒的配电方法,其特征在于,包括:The method for power distribution of a switch-controlled electrical box according to any one of claims 1-9, characterized in that, comprising:通过所述电路板上嵌设的导电板条为各所述MOS管集中供电;Centrally supply power to each of the MOS transistors through the conductive strips embedded on the circuit board;所述电输入铜排接通电源后,其中一部分所述电输出针脚能够直接输出电流,一部分所述电输出针脚经过所述控制针脚得到控制信号后能够通电或断电;After the electrical input copper bar is powered on, a part of the electrical output pins can output current directly, and a part of the electrical output pins can be powered on or off after obtaining a control signal through the control pins;当某MOS管中电流超限,该MOS管的反馈端子发送信号到所述处理器,所述处理器发送信号控制该MOS管断开。When the current in a certain MOS tube exceeds the limit, the feedback terminal of the MOS tube sends a signal to the processor, and the processor sends a signal to control the MOS tube to be disconnected.
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JP2006187123A (en) * | 2004-12-27 | 2006-07-13 | Auto Network Gijutsu Kenkyusho:Kk | Circuit structure |
CN102774337A (en) * | 2012-07-21 | 2012-11-14 | 上海沪工汽车电器有限公司 | Vehicular integrated power distribution bus central electrical box |
CN109484331A (en) * | 2018-12-17 | 2019-03-19 | 奇瑞汽车股份有限公司 | Intelligent electrical box for automobile cockpit |
CN112367763A (en) * | 2020-04-03 | 2021-02-12 | 北京六十六号互动科技有限公司 | Controller and electric scooter |
CN214411782U (en) * | 2021-03-25 | 2021-10-15 | 新乡市光明电器有限公司 | Switch control electric appliance box |
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JP2006187123A (en) * | 2004-12-27 | 2006-07-13 | Auto Network Gijutsu Kenkyusho:Kk | Circuit structure |
CN102774337A (en) * | 2012-07-21 | 2012-11-14 | 上海沪工汽车电器有限公司 | Vehicular integrated power distribution bus central electrical box |
CN109484331A (en) * | 2018-12-17 | 2019-03-19 | 奇瑞汽车股份有限公司 | Intelligent electrical box for automobile cockpit |
CN112367763A (en) * | 2020-04-03 | 2021-02-12 | 北京六十六号互动科技有限公司 | Controller and electric scooter |
CN214411782U (en) * | 2021-03-25 | 2021-10-15 | 新乡市光明电器有限公司 | Switch control electric appliance box |
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