WO2022191516A1 - Polycarbonate double-vacuum triple-glass, and method for manufacturing double-vacuum triple-glass - Google Patents

Polycarbonate double-vacuum triple-glass, and method for manufacturing double-vacuum triple-glass Download PDF

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Publication number
WO2022191516A1
WO2022191516A1 PCT/KR2022/003071 KR2022003071W WO2022191516A1 WO 2022191516 A1 WO2022191516 A1 WO 2022191516A1 KR 2022003071 W KR2022003071 W KR 2022003071W WO 2022191516 A1 WO2022191516 A1 WO 2022191516A1
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Prior art keywords
vacuum
boards
plate
interstitial
polycarbonate
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PCT/KR2022/003071
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French (fr)
Korean (ko)
Inventor
김관호
김신우
Original Assignee
김관호
김신우
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Application filed by 김관호, 김신우 filed Critical 김관호
Priority to CN202280020809.3A priority Critical patent/CN116981824A/en
Publication of WO2022191516A1 publication Critical patent/WO2022191516A1/en

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    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663—Elements for spacing panes
    • E06B3/66309—Section members positioned at the edges of the glazing unit
    • E06B3/66366—Section members positioned at the edges of the glazing unit specially adapted for units comprising more than two panes or for attaching intermediate sheets
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54—Slab-like translucent elements
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663—Elements for spacing panes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/249—Glazing, e.g. vacuum glazing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22—Glazing, e.g. vaccum glazing

Definitions

  • the present invention relates to polycarbonate double vacuum triple glass and a method for manufacturing double vacuum triple glass, and more particularly, it has a structure excellent in heat insulation and sound insulation effect by forming a high vacuum, and seismic performance using polycarbonate glass It is excellent and relates to a double vacuum triple glass having a structure with enhanced rigidity and a method for manufacturing the same.
  • double-glazed glass is applied to the windows and doors of buildings for thermal insulation.
  • double-layer glass two or more sheets of glass are tightly coupled to each other while maintaining a sealed state from the outside, so that the air layer therein serves as a medium.
  • the double-glazed glass functions as a curtain wall with excellent insulation effect.
  • the frame fixed to the outer wall of the building is divided into an inner frame and an outer frame, and in the space connecting the inner frame and the outer frame It is possible to adopt an earthquake-resistant structure with an earthquake-resistant design to absorb vibrations by filling insulators and elastic rubber materials.
  • the conventional double-layer glass made of a plurality of glasses is provided in a pair of outer glass plates spaced apart from each other to face each other, an inner glass plate provided between the outer glass plates, and installed on the edge between the inner and outer glass plates. It consists of an insulating interbar that separates the space between the outer glass plates and a filler that is attached along the outer surface of the insulating interbar and fills the space between the inner and outer glass plates.
  • the heat or cold air transferred to the outer glass plate is introduced into the space between the inner and outer frames, and in that state is blocked by the inner glass plate and remains in the space between the inner and outer frames.
  • the cold or hot air transferred to the outer glass plate is blocked by the remaining cold and hot air and the inner glass plate. , the inflow or outflow is blocked.
  • the conventional double-layer glass as described above has a problem in that the cooling and heating efficiency is lowered as the gas filled in the space between the inner and outer frames is leaked and the cold air or heat is transmitted as it is.
  • it is not easy to handle as it has a structure that is easily damaged by external shocks in the transport process.
  • it is delivered and fogged, and thus it is impossible to secure the field of view, so it is not possible to appreciate the outdoor scenery or scenery, so there is a problem that the reliability of the product is lowered.
  • the present invention is a double vacuum having a structure with reinforced rigidity that improves the disadvantages of heat transfer, noise transfer, energy waste, condensation, etc. that occurred in the existing double-layer glass by allowing a high vacuum to be formed compared to the existing double-layered glass
  • triple glazing it can be used for doors that require security for interiors of buildings, or windows that require security such as places that sell precious metals.
  • another object of the present invention is a double vacuum triple glass and a double vacuum triple glass having a seismic function to prevent glass breakage due to vibration when an earthquake or wind and flood damage occurs by using a polycarbonate glass that is strong in earthquake resistance.
  • An object of the present invention is to provide a method for manufacturing glass.
  • the present invention is provided between the first, second, and third PC plates overlapped in parallel with each other at a predetermined interval, and the first and second PC plates to maintain the gap between the first and second PC plates. and an upper interlayer bar that is provided between the second and third PC boards to maintain a gap between the second and third PC boards; and the first and second PC boards provided along the edge between the plurality of PC boards
  • the upper interlayer bar includes a first interstitial member provided along the edges of the first and second PC boards so as to be spaced inwardly from the edge between the first and second PC boards by a predetermined distance, and the center divided by the first interbar member. It includes a plurality of second sealing members spaced apart at regular intervals in the area.
  • the lower interlayer bar includes a third interbar member provided along the edges of the second and third PC boards so as to be spaced apart from the edge between the second and third PC boards by a predetermined distance inward.
  • the lower interstitial bar further includes a plurality of fourth interstitial members spaced apart from each other at regular intervals in the central region divided by the third interstitial bar.
  • the sealing member is disposed in close contact with the first interstitial member and the third interstitial member, respectively.
  • both ends in contact with the first and second PC boards are welded to the first and second PC boards
  • the third interstitial member is on the outer edge surface of the second and third Both ends in contact with the PC board are welded to the second and third PC boards.
  • first vacuum jack is provided at one corner portion of the upper interlayer rod
  • second vacuum jack is provided at one corner portion of the lower interlayer bar.
  • the first and second vacuum jacks have discharge holes through which air and moisture introduced into the vacuum space between the first and second PC boards or between the second and third PC boards are discharged to the outside, respectively, and each discharge hole The path of the discharge hole can be opened and closed by fastening an opening/closing check ball equipped with a spring to the outer surface of the discharge hole of the first vacuum jack to which the opening/closing check ball is fastened, and the second vacuum to which the opening/closing check ball is fastened.
  • the sealing member is placed in close contact with the outer surface of the outlet hole of the jack to maintain the vacuum dry state of the vacuum space.
  • the first interstitial bar is a polycarbonate filler (PC Piller)
  • the second interstitial member is a polycarbonate filler (PC Piller) of a certain amount. )to be.
  • the third interstitial member is an insulating filler having thermal insulation performance.
  • the thickness of the first PC plate is T1
  • the thickness of the second PC plate is T2
  • the first PC plate is formed to a thickness of 5mm to 8mm
  • the second PC plate is formed to a thickness of 7mm to 9mm
  • the interval between the first PC plate and the second PC plate is 4mm to 6mm
  • the third PC plate is formed to a thickness of 4mm to 6mm, and the interval between the second PC plate and the third PC plate is 0.5mm to 0.7mm.
  • the step of sealing the gap between the third interstitial member and the second and third PC boards includes: fusing both ends in contact with the second and third PC boards on the outer edge of the third interstitial member with the second and third PC boards; And, along the edge between the second PC plate and the third PC plate overlapped on the rest except for one corner portion of the lower interstitial rod provided with the second vacuum jack, sealing on the outer edge surface of the fused third interbar member Including; applying the member.
  • airtightness, watertightness, sound insulation, fire prevention and heat insulation are excellent by the space formed between two sheets of polycarbonate glass, and as it has a structure with reinforced rigidity, handling during transport is easy and earthquake or wind and water damage occurs It is possible to prevent secondary damage due to glass breakage, and has the effect of providing double vacuum triple glass that can secure excellent seismic performance.
  • 1 is a plan view showing the shape of the polycarbonate double vacuum triple glass of the present invention
  • Figure 2 shows a cross-sectional shape of the double vacuum triple glass shown in Figure 2;
  • FIG. 3 is a detailed view of part A shown in FIG. 3 .
  • FIG. 4 is a detailed view of part B shown in FIG. 1 .
  • Figure 5 is a flow chart showing a method of manufacturing a polycarbonate double vacuum triple glass of the present invention.
  • FIG. 1 is a plan view showing the shape of the polycarbonate double vacuum triple glass according to the present invention
  • FIG. 2 is a partial cross-sectional shape of the double vacuum triple glass shown in FIG. 1 .
  • Figure 2 (a) is a C-C' partial cross-sectional view
  • Figure 2 (b) is a D-D' partial cross-sectional view.
  • the present invention is provided between the first, second, and third PC boards 110 and 120 overlapping in parallel with each other at a predetermined interval; and the first and second PC boards 110 and 120.
  • a first vacuum jack 300 provided in parallel with the second PC plate 120 and forming a space between the first and second PC plates 110 and 120 in a vacuum-dried state; and parallel to the second PC plate and a second vacuum jack 400 for forming a space between the second and third PC boards in a vacuum-dried state.
  • the upper interlayer rod 130 is provided along the edges of the first and second PC boards 110 and 120 so as to be spaced apart from the edge between the first and second PC boards 110 and 120 toward the inside by a predetermined distance. and a first interstitial member 131; and a plurality of second interstitial members 132 spaced apart from each other at regular intervals in the central region divided by the first interstitial member 131.
  • the lower interlayer 150 includes a third interstitial member 151 provided along the edges of the second and third PC boards so as to be spaced apart from the edge between the second and third PC boards by a predetermined distance inward. .
  • the lower interstitial bar may further include a plurality of fourth interstitial members (not shown) spaced apart from each other at regular intervals in the central region divided by the third interstitial member 151 .
  • the sealing member 200 is disposed in close contact with the first interstitial member 131 .
  • the first interstitial rod 130 is a polycarbonate filler (PC Piller)
  • the second interstitial member 132 is a polycarbonate filler (PC Piller) of a certain amount.
  • the third interstitial member is a thermal insulation filler having thermal insulation performance.
  • FIG. 3 is a detailed view of part A shown in FIG. 2 .
  • both ends of the first interstitial member 131 in contact with the first and second PC boards 110 and 120 are welded to the first and second PC boards 110 and 120 on the outer edge surface, and the third interstitial bar On the outer edge of the member, both ends in contact with the second and third PC boards are welded to the second and third PC boards.
  • the thickness of the first PC plate 110 is T1
  • the thickness of the second PC plate 120 is T2
  • the first PC plate 110 is formed to a thickness of 5mm to 8mm
  • the second PC plate 120 is formed to a thickness of 7mm to 9mm
  • the first PC plate 110 and the second PC plate ( 120) between 4 mm and 6 mm
  • the third PC plate 140 is formed to a thickness of 4 mm to 6 mm
  • the interval between the second PC plate and the third PC plate is 0.5 mm to 0.7 mm.
  • FIG. 4 is a detailed view of part B shown in FIG. 1 .
  • the first vacuum jack 300 is provided at a corner portion of the upper interlayer rod 130
  • the second vacuum jack 400 is provided at one corner portion of the lower interlayer rod 150 .
  • the first and second vacuum jacks have discharge holes 310 through which air and moisture introduced into the vacuum space between the first and second PC boards or between the second and third PC boards are discharged to the outside, respectively,
  • the path of the discharge hole 310 can be opened and closed by fastening the check ball 320 for opening and closing provided with a spring to each of the discharge holes 310, and the first vacuum jack to which the check ball 320 for opening and closing is fastened.
  • the sealing member 200 is placed in close contact with the outer surface of the discharge hole of make it
  • FIG. 5 is a flow chart showing a method of manufacturing a polycarbonate double vacuum triple glass of the present invention.
  • the step of sealing the gap between the third interstitial member and the second and third PC boards includes: fusing both ends abutting the second and third PC boards with the second and third PC boards on the outer edge surface of the third interstitial member; And, along the edge between the second PC plate and the third PC plate overlapped on the rest except for one corner part of the lower interstitial rod provided with the second vacuum jack, sealing on the outer edge surface of the fused third interbar member Including; applying the member.
  • the step of arranging a third interstitial member along the edge of the second PC plate; 3 overlapping the PC board; The method further includes; arranging a plurality of fourth interstitial members at regular intervals in the central region divided by the third interstitial member.

Abstract

The present invention relates to polycarbonate double-vacuum triple-glass, and a method for manufacturing double-vacuum triple-glass, the polycarbonate double-vacuum triple-glass comprising: first, second, and third PC boards overlapped in parallel with each other at a predetermined interval; an upper interlayer bar provided between the first and second PC boards to maintain an interval between the first and second PC boards; a lower interlayer bar provided between the second and third PC boards to maintain an interval between the second and third PC boards; a sealing member provided along the edge between the plurality of PC boards to seal a space between the first and second PC boards and a space between the second and third PC boards; a first vacuum jack provided in parallel with the second PC board to form a vacuum-dried state in the space between the first and second PC boards; and a second vacuum jack provided in parallel with the second PC board to form a vacuum-dried state in the space between the second and third PC boards.

Description

폴리카보네이트 2중 진공 3중 유리 및 2중진공 3중 유리의 제조방법Method for manufacturing polycarbonate double vacuum triple glass and double vacuum triple glass
본 발명은 폴리카보네이트 2중 진공 3중 유리 및 2중진공 3중 유리의 제조방법에 관한 것으로서, 더욱 상세하게는 고진공을 형성하여 단열, 방음효과가 우수한 구조를 가지며, 폴리카보네이트 유리를 이용하여 내진성능이 우수하고, 강성이 강화된 구조를 갖는 2중 진공 3중 유리 및 그 제조방법에 관한 것이다.The present invention relates to polycarbonate double vacuum triple glass and a method for manufacturing double vacuum triple glass, and more particularly, it has a structure excellent in heat insulation and sound insulation effect by forming a high vacuum, and seismic performance using polycarbonate glass It is excellent and relates to a double vacuum triple glass having a structure with enhanced rigidity and a method for manufacturing the same.
일반적으로, 건물의 창호는 단열성을 위해 복층 유리가 적용된다. 이러한 복층 유리는 2장 이상의 유리가 외부로부터 밀폐된 상태를 유지하면서 상호 긴밀하게 결합되어 있어서 그 내부의 공기층이 매개체 역할을 하는 것이다.In general, double-glazed glass is applied to the windows and doors of buildings for thermal insulation. In such a double-layer glass, two or more sheets of glass are tightly coupled to each other while maintaining a sealed state from the outside, so that the air layer therein serves as a medium.
복층 유리는 단열 효과가 뛰어난 커튼월 기능을 하게 되는데, 구체적인 예로서 복층 유리를 설치하기 위해서 건물 외벽에 고정되는 프레임을 내측 프레임과 외측 프레임으로 분리하고, 내측 프레임과 외측 프레임을 연결하는 공간상에 단열재, 탄성고무 재질 등을 채워 넣는 등의 구성으로 진동을 흡수할 수 있도록 내진 설계가 된 내진 구조를 채택할 수 있다.The double-glazed glass functions as a curtain wall with excellent insulation effect. As a specific example, in order to install the double-glazed glass, the frame fixed to the outer wall of the building is divided into an inner frame and an outer frame, and in the space connecting the inner frame and the outer frame It is possible to adopt an earthquake-resistant structure with an earthquake-resistant design to absorb vibrations by filling insulators and elastic rubber materials.
따라서, 근래에는 창호의 크기에 따른 단열성능 향상을 위하여, 그 대안으로 유리를 2장 내지 4장으로 형성한 복층 유리를 제작하고 있다.Therefore, in recent years, in order to improve the thermal insulation performance according to the size of the window, as an alternative, a double-layer glass formed of 2 to 4 sheets of glass is being manufactured.
복수개의 유리로 제작된 종래의 복층유리는 정해진 간격 이격되어 서로 대향되게 한 쌍으로 설치된 외측유리판과, 상기 외측유리판 사이에 구비되는 내측유리판, 상기 내, 외측유리판 사이의 테두리 부분에 설치되어 내, 외측유리판 사이 간격을 이격시키는 단열간봉 및 단열간봉의 외측면을 따라 부착되어 내, 외측유리판 사이 공간을 메우는 충진재로 구성된다. 여기서, 상기 외측유리판으로 전달된 실, 내외의 열기 또는 냉기는 상기 내, 외측프레임 사이 공간으로 유입되고, 그 상태에서 상기 내측유리판에 차단되어 상기 내, 외측프레임 사이 공간에 잔류된다. 즉, 상기 내측유리판을 기준으로 서로 이웃하는 내, 외측유리판 사이 공간에 냉기 및 열기를 잔류시킴으로써, 상기 외측유리판으로 전달되는 냉기 또는 열기가 서로 이웃하게 잔류되는 냉기 및 열기와 내측유리판에 차단되어 실, 내외로 유입되거나 혹은 방출되는 것이 차단된다.The conventional double-layer glass made of a plurality of glasses is provided in a pair of outer glass plates spaced apart from each other to face each other, an inner glass plate provided between the outer glass plates, and installed on the edge between the inner and outer glass plates. It consists of an insulating interbar that separates the space between the outer glass plates and a filler that is attached along the outer surface of the insulating interbar and fills the space between the inner and outer glass plates. Here, the heat or cold air transferred to the outer glass plate is introduced into the space between the inner and outer frames, and in that state is blocked by the inner glass plate and remains in the space between the inner and outer frames. That is, by remaining cold and hot air in the space between the inner and outer glass plates adjacent to each other based on the inner glass plate, the cold or hot air transferred to the outer glass plate is blocked by the remaining cold and hot air and the inner glass plate. , the inflow or outflow is blocked.
하지만, 상기와 같은 종래의 복층유리는, 내, 외측프레임 사이 공간에 충진된 가스인 충진재가 누출되면서 냉기 또는 열기를 그대로 전달시켜 냉, 난방 효율이 저하되는 문제점이 있었다. 또한, 상기 제품 생산 후, 이송 과정에서 외부의 충격에 쉽게 파손되는 구조를 가짐에 따라 취급이 용이하지 못하며, 파손된 복층 유리는 냉, 난방 기능이 상실되고, 동절기에 내측유리판이 냉기 및 열기를 동시에 전달받아 김이서리며, 이에 따라 시야확보가 불가능하여 실외의 주변 풍경이나 혹은 경치등을 감상할 수 없어 제품의 신뢰성이 저하되는 문제점이 있다.However, the conventional double-layer glass as described above has a problem in that the cooling and heating efficiency is lowered as the gas filled in the space between the inner and outer frames is leaked and the cold air or heat is transmitted as it is. In addition, after the production of the product, it is not easy to handle as it has a structure that is easily damaged by external shocks in the transport process. At the same time, it is delivered and fogged, and thus it is impossible to secure the field of view, so it is not possible to appreciate the outdoor scenery or scenery, so there is a problem that the reliability of the product is lowered.
본 발명은 기존의 복층유리에 비하여 고진공을 형성할 수 있도록 함으로써, 기존의 복층 유리에서 발생했던 열전달, 소음전달, 에너지 낭비, 결로현상 등의 단점을 개선한 강성이 보강된 구조를 갖는 2중 진공 3중 유리를 제공함으로써 건축물의 인테리어용으로 보안이 필요한 출입문이나, 귀금속을 판매하는 곳과 같이 보안이 필요한 창문 등에 이용할 수 있다. 또한, 본 발명의 또다른 목적은 내진에 강한 폴리카보네이트 유리를 이용함에 따라, 지진 또는 풍수해 발생 시의 진동에 의한 유리 파손을 방지하는 내진 기능을 갖는 2중 진공 3중 유리 및 2중 진공 3중 유리의 제조방법을 제공하고자 하는데 그 목적이 있다.The present invention is a double vacuum having a structure with reinforced rigidity that improves the disadvantages of heat transfer, noise transfer, energy waste, condensation, etc. that occurred in the existing double-layer glass by allowing a high vacuum to be formed compared to the existing double-layered glass By providing triple glazing, it can be used for doors that require security for interiors of buildings, or windows that require security such as places that sell precious metals. In addition, another object of the present invention is a double vacuum triple glass and a double vacuum triple glass having a seismic function to prevent glass breakage due to vibration when an earthquake or wind and flood damage occurs by using a polycarbonate glass that is strong in earthquake resistance. An object of the present invention is to provide a method for manufacturing glass.
상기 목적을 달성하기 위하여, 본 발명은 정해진 간격을 두고 서로 평행하게 겹쳐지는 제1,2,3 PC판재와, 제1,2 PC판재 사이에 구비되어 제1,2 PC판재 사이의 간격을 유지시키는 상층간봉과, 제2,3 PC판재 사이에 구비되어 제2,3 PC판재 사이의 간격을 유지시키는 하층간봉;과, 상기 복수의 PC판재 사이의 테두리를 따라 구비되어 제1,2 PC판재 사이의 공간 및 제2,3 PC판재 사이의 공간을 밀폐시키는 실링부재와, 제2 PC판재와 평행하게 구비되며, 제1,2 PC판재 사이의 공간을 진공 건조상태로 형성하는 제1진공잭과, 제2 PC판재와 평행하게 구비되며, 제2,3 PC판재 사이의 공간을 진공 건조상태로 형성하는 제2진공잭을 포함한다.In order to achieve the above object, the present invention is provided between the first, second, and third PC plates overlapped in parallel with each other at a predetermined interval, and the first and second PC plates to maintain the gap between the first and second PC plates. and an upper interlayer bar that is provided between the second and third PC boards to maintain a gap between the second and third PC boards; and the first and second PC boards provided along the edge between the plurality of PC boards A sealing member for sealing the space between the spaces and the space between the second and third PC boards, and a first vacuum jack provided in parallel with the second PC board and forming the space between the first and second PC boards in a vacuum-dried state and a second vacuum jack provided in parallel with the second PC plate and forming a space between the second and third PC plates in a vacuum-dried state.
또한, 상층간봉은 제1,2 PC판재 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제1,2 PC판재의 테두리를 따라 구비되는 제1간봉부재와, 제1간봉부재에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제2간봉부재를 포함한다. 그리고, 하층간봉은 상기 제2,3 PC판재 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제2,3 PC판재의 테두리를 따라 구비되는 제3간봉부재;를 포함한다.In addition, the upper interlayer bar includes a first interstitial member provided along the edges of the first and second PC boards so as to be spaced inwardly from the edge between the first and second PC boards by a predetermined distance, and the center divided by the first interbar member. It includes a plurality of second sealing members spaced apart at regular intervals in the area. In addition, the lower interlayer bar includes a third interbar member provided along the edges of the second and third PC boards so as to be spaced apart from the edge between the second and third PC boards by a predetermined distance inward.
본 발명의 또다른 실시예에 따르면, 상기 하층간봉은 상기 제3간봉부재에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제4간봉부재를 더 포함한다. According to another embodiment of the present invention, the lower interstitial bar further includes a plurality of fourth interstitial members spaced apart from each other at regular intervals in the central region divided by the third interstitial bar.
또한, 실링부재는 제1간봉부재 및 제3간봉부재에 각각 밀착배치된다. 바람직하게는, 제1간봉부재는 외측 테두리면에서, 제1,2 PC판재와 맞닿는 양단이 제1,2 PC판재와 용착되고, 상기 제3간봉부재는 외측테두리면에서, 상기 제2,3 PC판재와 맞닿는 양단이 상기 제2,3 PC판재와 용착된다.In addition, the sealing member is disposed in close contact with the first interstitial member and the third interstitial member, respectively. Preferably, on the outer edge surface of the first interstitial member, both ends in contact with the first and second PC boards are welded to the first and second PC boards, and the third interstitial member is on the outer edge surface of the second and third Both ends in contact with the PC board are welded to the second and third PC boards.
또한, 제1진공잭은 상층간봉의 일측 코너부분에 구비되며, 제2진공잭은 하층간봉의 일측 코너부분에 구비된다. 상기 제1,2 진공잭은 제1,2 PC판재 사이 또는 제2,3 PC판재 사이의 진공 공간내부에 유입된 공기 및 수분이 외부로 배출되게 하는 배출공이 각각 관통 형성되고, 각각의 배출공에는 스프링이 구비된 개폐용 체크볼을 체결함으로써 배출공의 경로를 개폐할 수 있으며, 개폐용 체크볼이 체결된 제1진공잭의 배출공의 외면과, 개폐용 체크볼이 체결된 제2진공잭의 배출공 외면에 실링부재를 밀착되도록 배치하여 진공 공간의 진공 건조상태가 유지되게 한다.제1간봉은 폴리카보네이트 필러(PC Piller)이고, 제2간봉부재는 일정량의 폴리카보네이트 필러(PC Piller)이다. 제3간봉부재는 단열 성능을 갖춘 단열필러이다.In addition, the first vacuum jack is provided at one corner portion of the upper interlayer rod, and the second vacuum jack is provided at one corner portion of the lower interlayer bar. The first and second vacuum jacks have discharge holes through which air and moisture introduced into the vacuum space between the first and second PC boards or between the second and third PC boards are discharged to the outside, respectively, and each discharge hole The path of the discharge hole can be opened and closed by fastening an opening/closing check ball equipped with a spring to the outer surface of the discharge hole of the first vacuum jack to which the opening/closing check ball is fastened, and the second vacuum to which the opening/closing check ball is fastened. The sealing member is placed in close contact with the outer surface of the outlet hole of the jack to maintain the vacuum dry state of the vacuum space. The first interstitial bar is a polycarbonate filler (PC Piller), and the second interstitial member is a polycarbonate filler (PC Piller) of a certain amount. )to be. The third interstitial member is an insulating filler having thermal insulation performance.
또한, 제1 PC판재의 두께가 T1이고, 제2 PC판재의 두께가 T2이고, 제3 PC판재(140)의 두께가 T3일 때, T1=T3 이면서, T1<T2 의 관계이다. 제1 PC판재는 5mm 내지 8mm의 두께로 형성되고, 제2 PC판재는 7mm 내지 9mm의 두께로 형성되고, 제1 PC판재와 제2 PC판재 사이의 간격은 4mm 내지 6mm이다. 제3 PC판재는 4mm 내지 6mm 의 두께로 형성되며, 제2 PC판재와 제3 PC판재 사이의 간격은 0.5mm 내지 0.7mm로 형성된다.In addition, when the thickness of the first PC plate is T1, the thickness of the second PC plate is T2, and the thickness of the third PC plate 140 is T3, T1 = T3 and T1 < T2 is the relationship. The first PC plate is formed to a thickness of 5mm to 8mm, the second PC plate is formed to a thickness of 7mm to 9mm, and the interval between the first PC plate and the second PC plate is 4mm to 6mm. The third PC plate is formed to a thickness of 4mm to 6mm, and the interval between the second PC plate and the third PC plate is 0.5mm to 0.7mm.
본 발명의 폴리카보네이트 2중 진공 3중 유리를 제조하는 방법에 있어서, 제1 PC판재를 준비하고, 제1 PC판재의 양면에 각각 제1,2진공잭을 구비하는 단계; 와, 제1 PC판재의 테두리를 따라 제1간봉부재를 배치하고, 제1간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제2간봉부재를 배치하는 단계;와, 제2 PC판재를 준비하여 제1,2간봉부재에 맞닿도록 제1 PC판재의 일면에 겹치는 단계;와, 제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;와, 제1진공잭을 가동하여 제1 PC판재와 제2 PC판재 사이의 공간을 진공건조상태로 형성하는 단계;와, 상층간봉의 일측 코너부분에 실링부재를 도포하여 제1진공잭을 밀폐하는 단계;와, 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계; 제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계;와, 상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;와, 제2진공잭을 가동하여 상기 제2PC판재와 제3PC판재 사이의 공간을 진공건조 상태로 형성하는 단계;와, 하층간봉의 일측 코너부분에 실링부재를 도포하여 제2진공잭을 밀폐하는 단계;를 포함하여 제조된다.In the method of manufacturing a polycarbonate double vacuum triple glass of the present invention, the steps of preparing a first PC plate, and providing first and second vacuum jacks on both sides of the first PC plate, respectively; And, arranging the first interstitial member along the edge of the first PC plate, and disposing a plurality of second interstitial members at regular intervals in the central region divided by the first interstitial member; And, the second PC plate preparing and overlapping one surface of the first PC plate to abut against the first and second interstitial rod members; and sealing the gap between the first interstitial member and the first and second PC plate members; and moving the first vacuum jack forming a space between the first PC plate and the second PC plate in a vacuum-dried state; and sealing the first vacuum jack by applying a sealing member to one corner of the upper interlayer rod; And, the second PC disposing a third interstitial member along the edge of the plate; Preparing a third PC plate and overlapping the third PC plate on one surface of the second PC plate so that it abuts against the third plate member; and sealing the gap between the third plate member and the second and third PC plates; And , forming a space between the second PC plate and the third PC plate in a vacuum-dried state by operating the second vacuum jack; and sealing the second vacuum jack by applying a sealing member to one corner of the lower interlayer. It is manufactured including;
상기 제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;는, 제1간봉부재의 외측 테두리면에서 제1,2 PC판재와 맞닿는 양단을 제1,2 PC판재와 융착하는 단계;와, 제1진공잭이 구비된 상층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제1 PC판재와 제2 PC판재 사이의 테두리를 따라, 상기에서 융착된 제1간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함한다. 상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;는, 제3간봉부재의 외측 테두리면에서 제 2,3 PC판재와 맞닿는 양단을 제 2,3PC판재와 융착하는 단계;와, 제2진공잭이 구비된 하층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제2 PC판재와 제3 PC판재 사이의 테두리를 따라, 상기에서 융착된 제3간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함한다. The step of sealing the gap between the first interstitial member and the first and second PC boards; the step of fusing both ends in contact with the first and second PC boards with the first and second PC boards on the outer edge surface of the first interstitial member And, along the rim between the first PC plate and the second PC plate overlapped on the rest except for one corner portion of the upper interstitial bar provided with the first vacuum jack, on the outer edge surface of the first interstitial bar fused in the above and applying a sealing member. The step of sealing the gap between the third interstitial member and the second and third PC boards includes: fusing both ends in contact with the second and third PC boards on the outer edge of the third interstitial member with the second and third PC boards; And, along the edge between the second PC plate and the third PC plate overlapped on the rest except for one corner portion of the lower interstitial rod provided with the second vacuum jack, sealing on the outer edge surface of the fused third interbar member Including; applying the member.
또한, 본 발명의 실시예에 따르면 상기 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계;와, 제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계; 사이에는 제3간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제4간봉부재를 배치하는 단계;를 더 포함한다.In addition, according to an embodiment of the present invention, the step of arranging a third interstitial member along the edge of the second PC sheet; and, preparing a third PC sheet and placing a second plate on one surface of the second PC sheet so as to abut against the third interstitial member. 3 overlapping the PC board; It further includes; arranging a plurality of fourth interstitial members at regular intervals in the central region divided by the third interstitial member.
본 발명의 특징 및 이점들은 첨부도면에 의거한 다음의 상세한 설명으로 더욱 명백해질 것이다.The features and advantages of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.
본 발명에 따르면, 두장의 폴리카보네이트 유리 사이에 형성된 공간에 의하여 기밀성, 수밀성, 차음성, 방화성 및 단열성 등이 우수하며, 강성이 강화된 구조를 가짐에 따라 이송 시 취급이 용이하고 지진이나 풍수해 발생 시 유리 파손으로 인한 2차 피해를 방지할 수 있으며, 우수한 내진 성능을 확보할 수 있는 2중 진공 3중 유리를 제공할 수 있는 효과가 있다.According to the present invention, airtightness, watertightness, sound insulation, fire prevention and heat insulation are excellent by the space formed between two sheets of polycarbonate glass, and as it has a structure with reinforced rigidity, handling during transport is easy and earthquake or wind and water damage occurs It is possible to prevent secondary damage due to glass breakage, and has the effect of providing double vacuum triple glass that can secure excellent seismic performance.
도 1은 본 발명의 폴리카보네이트 2중 진공 3중 유리의 형상을 도시한 평면도1 is a plan view showing the shape of the polycarbonate double vacuum triple glass of the present invention
도 2는 도 2에 도시된 2중 진공 3중 유리의 단면 형상을 도시한 것이다.Figure 2 shows a cross-sectional shape of the double vacuum triple glass shown in Figure 2;
도 3은 도 3에 도시된 A부분을 상세히 도시한 것이다.FIG. 3 is a detailed view of part A shown in FIG. 3 .
도 4는 도 1에 도시된 B부분을 상세히 도시한 것이다.FIG. 4 is a detailed view of part B shown in FIG. 1 .
도 5는 본 발명의 폴리카보네이트 2중 진공 3중 유리를 제조하는 방법을 도시한 순서도이다.Figure 5 is a flow chart showing a method of manufacturing a polycarbonate double vacuum triple glass of the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 설명하기로 한다. 이 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of explanation.
또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 그러므로 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 하여 내려져야 할 것이다.In addition, the terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to intentions or customs of users and operators. Therefore, definitions of these terms should be made based on the content throughout this specification.
아울러, 아래의 실시예는 본 발명의 권리범위를 한정하는 것이 아니라 본 발명의 청구범위에 제시된 구성요소의 예시적인 사항에 불과하며, 본 발명의 명세서 전반에 걸친 기술사상에 포함되고 청구범위의 구성요소에서 균등물로서 치환 가능한 구성요소를 포함하는 실시예는 본 발명의 권리범위에 포함될 수 있다.In addition, the following examples do not limit the scope of the present invention, but are merely exemplary of the components presented in the claims of the present invention, and are included in the technical spirit throughout the specification of the present invention and constitute the scope of the claims Embodiments including substitutable elements as equivalents in elements may be included in the scope of the present invention.
첨부된 도 1은 본 발명의 폴리카보네이트 2중 진공 3중 유리의 형상을 도시한 평면도이고, 첨부된 도 2는 도 1에 도시된 2중 진공 3중 유리의 부분 단면 형상을 도시한 것이다. 도 2의 (a)는 C-C'부분단면도이고, 도 2의 (b)는 D-D'부분단면도이다.1 is a plan view showing the shape of the polycarbonate double vacuum triple glass according to the present invention, and FIG. 2 is a partial cross-sectional shape of the double vacuum triple glass shown in FIG. 1 . Figure 2 (a) is a C-C' partial cross-sectional view, Figure 2 (b) is a D-D' partial cross-sectional view.
도1 내지 도 2를 참조하면, 본 발명은 정해진 간격을 두고 서로 평행하게 겹쳐지는 제1,2,3 PC판재(110,120);와, 상기 제1,2 PC판재(110,120) 사이에 구비되어 상기 제1,2 PC판재(110,120) 사이의 간격을 유지시키는 상층간봉(130);과, 상기 제2,3 PC판재 사이에 구비되어 상기 제2,3 PC판재 사이의 간격을 유지시키는 하층간봉(150);과, 상기 복수의 PC판재 사이의 테두리를 따라 구비되어 제1,2 PC판재(110,120) 사이의 공간 및 제2,3 PC판재 사이의 공간을 밀폐시키는 실링부재(200);와, 상기 제2 PC판재(120)와 평행하게 구비되며, 제1,2 PC판재(110,120) 사이의 공간을 진공 건조상태로 형성하는 제1진공잭(300);과, 제2 PC판재와 평행하게 구비되며, 제2,3 PC판재 사이의 공간을 진공 건조상태로 형성하는 제2진공잭(400)을 포함한다.1 to 2, the present invention is provided between the first, second, and third PC boards 110 and 120 overlapping in parallel with each other at a predetermined interval; and the first and second PC boards 110 and 120. An upper interlayer rod 130 for maintaining a gap between the first and second PC boards 110 and 120; and a lower interlayer bar provided between the second and third PC boards to maintain a gap between the second and third PC boards ( 150); and a sealing member 200 provided along the edge between the plurality of PC boards to seal the space between the first and second PC boards 110 and 120 and the space between the second and third PC boards; And, A first vacuum jack 300 provided in parallel with the second PC plate 120 and forming a space between the first and second PC plates 110 and 120 in a vacuum-dried state; and parallel to the second PC plate and a second vacuum jack 400 for forming a space between the second and third PC boards in a vacuum-dried state.
도 1를 참조하면, 상기 상층간봉(130)은 상기 제1,2 PC판재(110,120) 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제1,2 PC판재(110,120)의 테두리를 따라 구비되는 제1간봉부재(131);와, 상기 제1간봉부재(131)에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제2간봉부재(132);를 포함한다. 1, the upper interlayer rod 130 is provided along the edges of the first and second PC boards 110 and 120 so as to be spaced apart from the edge between the first and second PC boards 110 and 120 toward the inside by a predetermined distance. and a first interstitial member 131; and a plurality of second interstitial members 132 spaced apart from each other at regular intervals in the central region divided by the first interstitial member 131.
또한, 상기 하층간봉(150)은 상기 제2,3 PC판재 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제2,3 PC판재의 테두리를 따라 구비되는 제3간봉부재(151);를 포함한다.In addition, the lower interlayer 150 includes a third interstitial member 151 provided along the edges of the second and third PC boards so as to be spaced apart from the edge between the second and third PC boards by a predetermined distance inward. .
본 발명의 또다른 실시예에 따르면, 상기 하층간봉은 상기 제3간봉부재(151)에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제4간봉부재(미도시)를 더 포함할 수 있다.According to another embodiment of the present invention, the lower interstitial bar may further include a plurality of fourth interstitial members (not shown) spaced apart from each other at regular intervals in the central region divided by the third interstitial member 151 . can
상기 실링부재(200)는 상기 제1간봉부재(131)에 밀착배치된다.The sealing member 200 is disposed in close contact with the first interstitial member 131 .
상기 제1간봉(130)은 폴리카보네이트 필러(PC Piller)이고, 상기 제2간봉부재(132)는 일정량의 폴리카보네이트 필러(PC Piller)이다. 그리고, 상기 제3간봉부재는 단열 성능을 갖춘 단열필러이다.The first interstitial rod 130 is a polycarbonate filler (PC Piller), and the second interstitial member 132 is a polycarbonate filler (PC Piller) of a certain amount. And, the third interstitial member is a thermal insulation filler having thermal insulation performance.
첨부된 도 3은 도 2에 도시된 A부분을 상세히 도시한 것이다.3 is a detailed view of part A shown in FIG. 2 .
도 3을 참조하면 제1간봉부재(131)는 외측 테두리면에서, 상기 제1,2 PC판재(110,120)와 맞닿는 양단이 상기 제1,2 PC판재(110,120)와 용착되고, 상기 제3간봉부재는 외측테두리면에서, 상기 제2,3 PC판재와 맞닿는 양단이 상기 제2,3 PC판재와 용착된다.Referring to FIG. 3 , both ends of the first interstitial member 131 in contact with the first and second PC boards 110 and 120 are welded to the first and second PC boards 110 and 120 on the outer edge surface, and the third interstitial bar On the outer edge of the member, both ends in contact with the second and third PC boards are welded to the second and third PC boards.
또한, 상기 제1 PC판재(110)의 두께가 T1이고, 상기 제2 PC판재(120)의 두께가 T2이고, 제3 PC판재(140)의 두께가 T3일 때, T1=T3 이면서, T1<T2 의 관계이다. 상기 제1 PC판재(110)는 5mm 내지 8mm의 두께로 형성되고, 상기 제2 PC판재(120)는 7mm 내지 9mm의 두께로 형성되고, 상기 제1 PC판재(110)와 제2 PC판재(120) 사이의 간격은 4mm 내지 6mm이다. 상기 제3 PC판재(140)는 4mm 내지 6mm의 두께로 형성되며, 상기 제2 PC판재와 제3 PC판재 사이의 간격은 0.5mm 내지 0.7mm로 형성된다.In addition, when the thickness of the first PC plate 110 is T1, the thickness of the second PC plate 120 is T2, and the thickness of the third PC plate 140 is T3, while T1 = T3, T1 <T2 is the relationship. The first PC plate 110 is formed to a thickness of 5mm to 8mm, the second PC plate 120 is formed to a thickness of 7mm to 9mm, and the first PC plate 110 and the second PC plate ( 120) between 4 mm and 6 mm. The third PC plate 140 is formed to a thickness of 4 mm to 6 mm, and the interval between the second PC plate and the third PC plate is 0.5 mm to 0.7 mm.
첨부된 도 4는 도 1에 도시된 B부분을 상세히 도시한 것이다.FIG. 4 is a detailed view of part B shown in FIG. 1 .
도 4를 참조하면, 상기 제1진공잭(300)은 상층간봉(130)의 일측 코너부분에 구비되며, 제2진공잭(400)은 하층간봉(150)의 일측 코너부분에 구비된다. 상기 제1,2 진공잭은 제1,2 PC판재 사이 또는 제2,3 PC판재 사이의 진공 공간내부에 유입된 공기 및 수분이 외부로 배출되게 하는 배출공(310)이 각각 관통 형성되고, 상기 각각의 배출공(310)에는 스프링이 구비된 개폐용 체크볼(320)을 체결함으로써 배출공(310)의 경로를 개폐할 수 있으며, 개폐용 체크볼(320)이 체결된 제1진공잭의 배출공의 외면과, 개폐용 체크볼이 체결된 제2진공잭(400)(300)의 배출공(310) 외면에 실링부재(200)를 밀착되도록 배치하여 진공 공간의 진공 건조상태가 유지되게 한다.Referring to FIG. 4 , the first vacuum jack 300 is provided at a corner portion of the upper interlayer rod 130 , and the second vacuum jack 400 is provided at one corner portion of the lower interlayer rod 150 . The first and second vacuum jacks have discharge holes 310 through which air and moisture introduced into the vacuum space between the first and second PC boards or between the second and third PC boards are discharged to the outside, respectively, The path of the discharge hole 310 can be opened and closed by fastening the check ball 320 for opening and closing provided with a spring to each of the discharge holes 310, and the first vacuum jack to which the check ball 320 for opening and closing is fastened. The sealing member 200 is placed in close contact with the outer surface of the discharge hole of make it
첨부된 도 5는 본 발명의 폴리카보네이트 2중 진공 3중 유리를 제조하는 방법을 도시한 순서도이다.5 is a flow chart showing a method of manufacturing a polycarbonate double vacuum triple glass of the present invention.
도 5를 참조하면, 제1 PC판재를 준비하고, 제1 PC판재의 양면에 각각 제1,2진공잭을 구비하는 단계; 와, 제1 PC판재의 테두리를 따라 제1간봉부재를 배치하고, 제1간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제2간봉부재를 배치하는 단계;와, 제2 PC판재를 준비하여 상기 제1,2간봉부재에 맞닿도록 제1 PC판재의 일면에 겹치는 단계;와, 제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;와, 제1진공잭을 가동하여 상기 제1 PC판재와 제2 PC판재 사이의 공간을 진공건조상태로 형성하는 단계;와, 상층간봉의 일측 코너부분에 실링부재를 도포하여 제1진공잭을 밀폐하는 단계;와, 상기 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계; 제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계;와, 상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;와, 제2진공잭을 가동하여 상기 제2PC판재와 제3PC판재 사이의 공간을 진공건조 상태로 형성하는 단계;와, 하층간봉의 일측 코너부분에 실링부재를 도포하여 제2진공잭을 밀폐하는 단계;를 포함하여 제조된다. 상기 제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;는, 제1간봉부재의 외측 테두리면에서 제1,2 PC판재와 맞닿는 양단을 제1,2 PC판재와 융착하는 단계;와, 제1진공잭이 구비된 상층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제1 PC판재와 제2 PC판재 사이의 테두리를 따라, 상기에서 융착된 제1간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함한다. 상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;는, 제3간봉부재의 외측 테두리면에서 제 2,3 PC판재와 맞닿는 양단을 제 2,3PC판재와 융착하는 단계;와, 제2진공잭이 구비된 하층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제2 PC판재와 제3 PC판재 사이의 테두리를 따라, 상기에서 융착된 제3간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함한다. 또한, 본 발명의 실시예에 따르면 상기 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계;와, 제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계; 사이에는 제3간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제4간봉부재를 배치하는 단계;를 더 포함한다.Referring to FIG. 5 , preparing a first PC board and providing first and second vacuum jacks on both sides of the first PC board, respectively; And, arranging the first interstitial member along the edge of the first PC plate, and disposing a plurality of second interstitial members at regular intervals in the central region divided by the first interstitial member; And, the second PC plate preparing and overlapping one surface of the first PC plate to abut against the first and second interstitial rod members; and sealing the gap between the first interstitial member and the first and second PC plate members; and a first vacuum jack Forming a space between the first PC plate and the second PC plate in a vacuum-dried state by operation; and sealing the first vacuum jack by applying a sealing member to one corner of the upper interlayer rod; disposing a third interstitial member along the edge of the second PC board; Preparing a third PC plate and overlapping the third PC plate on one surface of the second PC plate so that it abuts against the third plate member; and sealing the gap between the third plate member and the second and third PC plates; And , forming a space between the second PC plate and the third PC plate in a vacuum-dried state by operating the second vacuum jack; and sealing the second vacuum jack by applying a sealing member to one corner of the lower interlayer. It is manufactured including; The step of sealing the gap between the first interstitial member and the first and second PC boards; the step of fusing both ends in contact with the first and second PC boards with the first and second PC boards on the outer edge surface of the first interstitial member And, along the rim between the first PC plate and the second PC plate overlapped on the rest except for one corner portion of the upper interstitial bar provided with the first vacuum jack, on the outer edge surface of the first interstitial bar fused in the above and applying a sealing member. The step of sealing the gap between the third interstitial member and the second and third PC boards includes: fusing both ends abutting the second and third PC boards with the second and third PC boards on the outer edge surface of the third interstitial member; And, along the edge between the second PC plate and the third PC plate overlapped on the rest except for one corner part of the lower interstitial rod provided with the second vacuum jack, sealing on the outer edge surface of the fused third interbar member Including; applying the member. In addition, according to an embodiment of the present invention, the step of arranging a third interstitial member along the edge of the second PC plate; 3 overlapping the PC board; The method further includes; arranging a plurality of fourth interstitial members at regular intervals in the central region divided by the third interstitial member.
이상 본 발명을 구체적인 실시예를 통하여 상세히 설명하였으나, 이는 본 발명을 구체적으로 설명하기 위한 것으로, 본 발명은 이에 한정되지 않으며, 본 발명의 기술적 사상 내에서 당 분야의 통상의 지식을 가진 자에 의해 그 변형이나 개량이 가능함이 명백하다.Although the present invention has been described in detail through specific examples, it is intended to describe the present invention in detail, and the present invention is not limited thereto, and by those of ordinary skill in the art within the technical spirit of the present invention. It is clear that the modification or improvement is possible.
본 발명의 단순한 변형 내지 변경은 모두 본 발명의 범주에 속하는 것으로 본 발명의 구체적인 보호 범위는 첨부된 특허청구범위에 의해 명확해질 것이다.All simple modifications and variations of the present invention fall within the scope of the present invention, and the specific protection scope of the present invention will be clarified by the appended claims.

Claims (14)

  1. 정해진 간격을 두고 서로 평행하게 겹쳐지는 제1,2,3 PC판재;와, The first, second, and third PC boards overlapped in parallel with each other at a predetermined interval; and
    상기 제1,2 PC판재 사이에 구비되어 상기 제1,2 PC판재 사이의 간격을 유지시키는 상층간봉;과, 상기 제2,3 PC판재 사이에 구비되어 상기 제2,3 PC판재 사이의 간격을 유지시키는 하층간봉;과, An upper interlayer bar provided between the first and second PC boards to maintain a gap between the first and second PC boards; and a gap between the second and third PC boards provided between the second and third PC boards The lower interstitial bar that maintains the
    상기 복수의 PC판재 사이의 테두리를 따라 구비되어 제1,2 PC판재 사이의 공간 및 제2,3 PC판재 사이의 공간을 밀폐시키는 실링부재;와, A sealing member provided along the edge between the plurality of PC boards to seal the space between the first and second PC boards and the space between the second and third PC boards; And,
    상기 제2 PC판재와 평행하게 구비되며, 제1,2 PC판재 사이의 공간을 진공 건조상태로 형성하는 제1진공잭;과, A first vacuum jack provided in parallel with the second PC plate and forming a space between the first and second PC plates in a vacuum-dried state; And,
    상기 제2 PC판재와 평행하게 구비되며, 제2,3 PC판재 사이의 공간을 진공 건조상태로 형성하는 제2진공잭;을 포함하는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.A second vacuum jack provided in parallel with the second PC plate and forming a space between the second and third PC plates in a vacuum-dried state; polycarbonate double-vacuum triple glass comprising a.
  2. 제1항에 있어서, According to claim 1,
    상기 상층간봉은 상기 제1,2 PC판재 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제1,2 PC판재의 테두리를 따라 구비되는 제1간봉부재;와, 상기 제1간봉부재에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제2간봉부재;를 포함하되, The upper interlayer bar is a first interstitial member provided along the edges of the first and second PC boards so as to be spaced inwardly from the edge between the first and second PC boards by a predetermined distance; and A plurality of second interstitial members spaced apart from each other at regular intervals in the central region; including,
    상기 하층간봉은 상기 제2,3 PC판재 사이의 가장자리로부터 내측을 향해 일정간격 이격되도록 제2,3 PC판재의 테두리를 따라 구비되는 제3간봉부재;를 포함하는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The lower interlayer is a third interstitial member provided along the edge of the second and third PC boards so as to be spaced inwardly from the edge between the second and third PC boards by a predetermined distance; polycarbonate double layer comprising: Vacuum triple glass.
  3. 제2항에 있어서, 3. The method of claim 2,
    상기 실링부재는 상기 제1간봉부재 및 제3간봉부재에 각각 밀착배치된 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The sealing member is a polycarbonate double-vacuum triple glass, characterized in that the first and third inter-sealing members are respectively closely disposed.
  4. 제3항에 있어서, 4. The method of claim 3,
    상기 제1간봉부재는 외측 테두리면에서, 상기 제1,2 PC판재와 맞닿는 양단이 상기 제1,2 PC판재와 용착되고, 상기 제3간봉부재는 외측테두리면에서, 상기 제2,3 PC판재와 맞닿는 양단이 상기 제2,3 PC판재와 용착된 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.On the outer edge surface of the first interstitial member, both ends in contact with the first and second PC boards are welded to the first and second PC boards, and the third interstitial member is on the outer edge surface of the second and third PCs. Polycarbonate double vacuum triple glass, characterized in that both ends in contact with the plate are welded to the second and third PC plates.
  5. 제4항에 있어서, 5. The method of claim 4,
    상기 제1진공잭은 상층간봉의 일측 코너부분에 구비되며, 제2진공잭은 하층간봉의 일측 코너부분에 구비되되, The first vacuum jack is provided at one corner of the upper interlayer, and the second vacuum jack is provided at one corner of the lower interlayer,
    상기 제1,2 진공잭은 제1,2 PC판재 사이 또는 제2,3 PC판재 사이의 진공 공간내부에 유입된 공기 및 수분이 외부로 배출되게 하는 배출공이 각각 관통 형성되고, 상기 각각의 배출공에는 스프링이 구비된 개폐용 체크볼을 체결함으로써 배출공의 경로를 개폐할 수 있으며, The first and second vacuum jacks have discharge holes through which air and moisture introduced into the vacuum space between the first and second PC boards or between the second and third PC boards are discharged to the outside, respectively, and the respective discharge The path of the discharge hole can be opened and closed by fastening the check ball for opening and closing equipped with a spring to the ball,
    개폐용 체크볼이 체결된 제1진공잭의 배출공의 외면과, 개폐용 체크볼이 체결된 제2진공잭의 배출공 외면에 실링부재를 밀착되도록 배치하여 진공 공간의 진공 건조상태가 유지되게 하는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The sealing member is placed in close contact with the outer surface of the discharge hole of the first vacuum jack to which the opening/closing check ball is fastened and the discharge hole of the second vacuum jack to which the opening/closing check ball is fastened so that the vacuum drying state of the vacuum space is maintained. Polycarbonate double vacuum triple glass, characterized in that.
  6. 제5항에 있어서, 6. The method of claim 5,
    상기 제1간봉은 폴리카보네이트 필러(PC Piller)이고, 상기 제2간봉부재는 일정량의 폴리카보네이트 필러(PC Piller)인 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The first interstitial bar is a polycarbonate filler (PC Piller), and the second interstitial member is a polycarbonate double vacuum triple glass, characterized in that a predetermined amount of a polycarbonate filler (PC Piller).
  7. 제6항에 있어서, 7. The method of claim 6,
    상기 제3간봉부재는 단열 성능을 갖춘 단열필러인 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The third interstitial member is a polycarbonate double-vacuum triple glass, characterized in that it is a heat-insulating filler with heat-insulating performance.
  8. 제7항에 있어서, 8. The method of claim 7,
    상기 제1 PC판재의 두께가 T1이고, 상기 제2 PC판재의 두께가 T2이고, 제3 PC판재의 두께가 T3일 때, T1=T3 이면서, T1<T2 의 관계인 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.When the thickness of the first PC plate is T1, the thickness of the second PC plate is T2, and the thickness of the third PC plate is T3, T1 = T3 and T1 < T2 Polycarbonate 2, characterized in that Medium vacuum triple glass.
  9. 제8항에 있어서, 9. The method of claim 8,
    상기 제1 PC판재는 5mm 내지 8mm의 두께로 형성되고, 상기 제2 PC판재는 7mm 내지 9mm의 두께로 형성되고, 상기 제1 PC판재와 제2 PC판재 사이의 간격은 4mm 내지 6mm인 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The first PC plate is formed to a thickness of 5mm to 8mm, the second PC plate is formed to a thickness of 7mm to 9mm, and the interval between the first PC plate and the second PC plate is 4mm to 6mm Polycarbonate double vacuum triple glass.
  10. 제9항에 있어서, 10. The method of claim 9,
    상기 제3 PC판재는 4mm 내지 6mm의 두께로 형성되며, 상기 제2 PC판재와 제3 PC판재 사이의 간격은 0.5mm 내지 0.7mm로 형성되는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리.The third PC plate is formed to a thickness of 4mm to 6mm, and the interval between the second PC plate and the third PC plate is 0.5mm to 0.7mm of polycarbonate double vacuum triple glass.
  11. 제9항에 있어서, 10. The method of claim 9,
    상기 하층간봉은 상기 제3간봉부재에 의해 분할된 중앙의 영역에서 일정간격으로 이격배치된 복수의 제4간봉부재;를 더 포함할 수 있는 것을 특징으로 하는 리카보네이트 2중 진공 3중 유리.The lower interstitial bar is a plurality of fourth interstitial members spaced apart from each other at regular intervals in the central region divided by the third interstitial bar; Ricarbonate double vacuum triple glass, characterized in that it may further include.
  12. 폴리카보네이트 2중 진공 3중 유리를 제조하는 방법에 있어서, In the method for producing a polycarbonate double vacuum triple glass,
    제1 PC판재를 준비하고, 제1 PC판재의 양면에 각각 제1,2진공잭을 구비하는 단계; 와, preparing a first PC board, and providing first and second vacuum jacks on both sides of the first PC board, respectively; Wow,
    제1 PC판재의 테두리를 따라 제1간봉부재를 배치하고, 제1간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제2간봉부재를 배치하는 단계;와, disposing a first interstitial member along the edge of the first PC board, and disposing a plurality of second interstitial members at regular intervals in the central region divided by the first interstitial member;
    제2 PC판재를 준비하여 상기 제1,2간봉부재에 맞닿도록 제1 PC판재의 일면에 겹치는 단계;와, Preparing a second PC plate and overlapping one surface of the first PC plate so as to abut against the first and second interstitial members; And,
    제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;와,sealing the gap between the first interstitial member and the first and second PC plates; And,
    제1진공잭을 가동하여 상기 제1 PC판재와 제2 PC판재 사이의 공간을 진공건조상태로 형성하는 단계;와,Forming a space between the first PC plate and the second PC plate in a vacuum-dried state by operating the first vacuum jack; And,
    상층간봉의 일측 코너부분에 실링부재를 도포하여 제1진공잭을 밀폐하는 단계;와, Sealing the first vacuum jack by applying a sealing member to one corner of the upper interlayer;
    상기 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계; disposing a third interstitial member along the edge of the second PC board;
    제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계;와, Preparing a third PC plate and overlapping the third PC plate on one side of the second PC plate so as to abut against the third interstitial member; And,
    상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;와,sealing the gap between the third interstitial member and the second and third PC plates; And,
    제2진공잭을 가동하여 상기 제2PC판재와 제3PC판재 사이의 공간을 진공건조 상태로 형성하는 단계;와, Forming a space between the second PC plate and the third PC plate in a vacuum-dried state by operating a second vacuum jack; And,
    하층간봉의 일측 코너부분에 실링부재를 도포하여 제2진공잭을 밀폐하는 단계;를 포함하여 제조되는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리의 제조방법.A method of manufacturing polycarbonate double vacuum triple glass, comprising: applying a sealing member to one corner of the lower interlayer to seal the second vacuum jack.
  13. 제 12항에 있어서, 13. The method of claim 12,
    상기 제1간봉부재와 제 1,2PC판재 사이의 틈을 밀폐시키는 단계;는, 제1간봉부재의 외측 테두리면에서 제1,2 PC판재와 맞닿는 양단을 제1,2 PC판재와 융착하는 단계;와, 제1진공잭이 구비된 상층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제1 PC판재와 제2 PC판재 사이의 테두리를 따라, 상기에서 융착된 제1간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함하되, The step of sealing the gap between the first interstitial member and the first and second PC boards; the step of fusing both ends in contact with the first and second PC boards with the first and second PC boards on the outer edge surface of the first interstitial member And, along the rim between the first PC plate and the second PC plate overlapped on the rest except for one corner portion of the upper interstitial bar provided with the first vacuum jack, on the outer edge surface of the first interstitial bar fused in the above Including; applying a sealing member;
    상기 제3간봉부재와 제2,3PC판재 사이의 틈을 밀폐시키는 단계;는, sealing the gap between the third interstitial member and the second and third PC plates;
    제3간봉부재의 외측 테두리면에서 제 2,3 PC판재와 맞닿는 양단을 제 2,3PC판재와 융착하는 단계;와, 제2진공잭이 구비된 하층간봉의 일측 코너 부분을 제외한 나머지 부위에 겹쳐진 제2 PC판재와 제3 PC판재 사이의 테두리를 따라, 상기에서 융착된 제3간봉부재의 외측 테두리면에 실링부재를 도포하는 단계;를 포함하는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리의 제조방법.A step of fusing both ends in contact with the second and third PC boards on the outer edge surface of the third interstitial member with the second and third PC boards; Polycarbonate double vacuum triple glass comprising a; along the edge between the second PC board and the third PC board, applying a sealing member to the outer edge surface of the fused third interstitial member manufacturing method.
  14. 제 13항에 있어서, 14. The method of claim 13,
    상기 제2 PC판재의 테두리를 따라 제3간봉부재를 배치하는 단계;와, 제3 PC판재를 준비하여 제3간봉부재에 맞닿도록 제2 PC판재 일면에 제3 PC판재를 겹치는 단계; 사이에는 arranging a third interstitial member along the edge of the second PC sheet; and preparing a third PC sheet and overlapping a third PC sheet on one surface of the second PC sheet to abut against the third interstitial member; in between
    제3간봉부재에 의해 분할된 중앙의 영역에 일정 간격으로 복수의 제4간봉부재를 배치하는 단계;를 더 포함하는 것을 특징으로 하는 폴리카보네이트 2중 진공 3중 유리의 제조방법.Disposing a plurality of fourth interstitial members at regular intervals in the central region divided by the third interstitial member; polycarbonate double vacuum triple glass manufacturing method further comprising a.
PCT/KR2022/003071 2021-03-12 2022-03-04 Polycarbonate double-vacuum triple-glass, and method for manufacturing double-vacuum triple-glass WO2022191516A1 (en)

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KR1020210032409A KR20220127966A (en) 2021-03-12 2021-03-12 Manufacturing method of triple laminated glass and triple laminated glass with polycarbonate double vacuum window structure
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0584787U (en) * 1992-04-22 1993-11-16 セントラル硝子株式会社 Fire protection glass
JPH1179797A (en) * 1997-08-28 1999-03-23 Asahi Glass Co Ltd Double glazing
KR20070073541A (en) * 2006-01-04 2007-07-10 쓰리에이치산업(주) Vacuum multilayer glass
KR100957667B1 (en) * 2009-11-17 2010-05-12 이상권 Manufacturing method of vacuum adiabatic glass
KR20110092039A (en) * 2010-02-08 2011-08-17 주식회사 엘로힘스페이스 Vacuum window glass capable of blocking infrared ray and the manufacturing method thereof
KR20180128659A (en) * 2017-05-24 2018-12-04 하호 The vaccum multi glass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0584787U (en) * 1992-04-22 1993-11-16 セントラル硝子株式会社 Fire protection glass
JPH1179797A (en) * 1997-08-28 1999-03-23 Asahi Glass Co Ltd Double glazing
KR20070073541A (en) * 2006-01-04 2007-07-10 쓰리에이치산업(주) Vacuum multilayer glass
KR100957667B1 (en) * 2009-11-17 2010-05-12 이상권 Manufacturing method of vacuum adiabatic glass
KR20110092039A (en) * 2010-02-08 2011-08-17 주식회사 엘로힘스페이스 Vacuum window glass capable of blocking infrared ray and the manufacturing method thereof
KR20180128659A (en) * 2017-05-24 2018-12-04 하호 The vaccum multi glass

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