WO2022188684A1 - Short circuit early warning detection method and device for electrolysis electrode plate, and electrolysis system - Google Patents

Short circuit early warning detection method and device for electrolysis electrode plate, and electrolysis system Download PDF

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WO2022188684A1
WO2022188684A1 PCT/CN2022/078955 CN2022078955W WO2022188684A1 WO 2022188684 A1 WO2022188684 A1 WO 2022188684A1 CN 2022078955 W CN2022078955 W CN 2022078955W WO 2022188684 A1 WO2022188684 A1 WO 2022188684A1
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circuit
cathode
short
voltage
anode
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谷泽竑
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谷泽竑
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/06Operating or servicing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/52Testing for short-circuits, leakage current or ground faults
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/54Testing for continuity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to the electronic technical field of automatic monitoring and alarming of short-circuit and open-circuit between cathode plates during electrolysis, in particular to a method, a device and an electrolysis system for early warning detection of short-circuit of electrolysis plates.
  • the short circuit of the electrolytic plates will increase the current between the plates sharply, and affect the electrolysis current of other electrolytic plates, resulting in The reduction of electrolysis efficiency, the increase of energy consumption, and the increase of cost will also affect the purity of the smelted metal.
  • the electrolysis cannot be carried out normally, which will also affect the production. Therefore, how to detect the short circuit and open circuit of the cathode and anode plates and remove them in time to reduce energy consumption and ensure normal production has become a technical problem that metal smelting enterprises urgently need to overcome. , saving tens of billions of kilowatt-hours of electricity every year.
  • the state of the electrode plate is detected by manual tour and manual detection.
  • the operator must check by hand and eye, combined with work experience to determine whether there is a short circuit or open circuit. , and then eliminated one by one. Therefore, the detection speed is slow, the accuracy is low, and the labor intensity of the workers is high.
  • the corrosiveness and toxicity of the electrolyte cause human harm to the workers, and there are great health risks.
  • the Chinese patent document whose application number is 201020198990.1 discloses a short circuit identifier, and the utility model relates to an electrolytic short circuit identifier used in electrolytic processes such as metal electrolytic smelting and electrolytic electroplating.
  • the technical scheme is: resistors, reed switches and alarm bells (or/and alarm lights) are connected in series with wires and then connected to the two poles of the battery (group) to form a short circuit identification circuit system, and then the entire circuit system is installed on an insulated handle with a handle. Inside the box, by measuring the strong current generated by the short circuit, the alarm will be issued.
  • the Chinese patent document with application number 202010402480.X discloses an automatic inspection and processing system for short-circuit and open-circuit of electrolytic plates in electrolytic refining of non-ferrous metals.
  • the technical solution has been applied in Inner Mongolia smelting enterprises. The design idea is to replace inspection with intelligent detection locomotives. labor, thereby increasing efficiency and protecting worker health.
  • this system is expensive and uses inspection of temperature changes as a detection method. There is a certain lag in the temperature rise after a short-circuit fault occurs, resulting in a slow inspection speed and failure to detect short-circuit faults in time.
  • this technical solution also detects the The detection circuit of this method is very complicated. In the electrolysis workshop of a large-scale production enterprise, the number of plates is huge, and the circuit inspection of each plate takes a long time, which also has the problem of slow detection speed.
  • the technical problem to be solved by the present invention is: aiming at the above-mentioned problems of the prior art, a method, device and electrolysis system for early warning detection of electrolytic plate short circuit are provided. Preset short-circuit warning conditions to judge whether a short-circuit may occur between the cathode and anode of the electrolytic cell. Compared with the traditional method based on current and temperature detection, it is simpler, faster and more effective, with faster detection speed, simple structure, and fast response. Fast and easy to implement advantages.
  • the technical scheme adopted in the present invention is:
  • a method for early warning detection of short circuit of an electrolytic electrode plate comprising:
  • the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage
  • the preset short-circuit warning signal is Set the rated working voltage between the cathode and anode of the target electrolytic cell where the short-circuit warning voltage is less than that.
  • step 2) also includes: if the voltage between the cathode and the anode satisfies the preset disconnection judgment condition, then it is determined that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell, and the preset disconnection is determined.
  • the condition means that the voltage between the cathode and the anode is greater than the preset disconnection reference voltage, and the preset disconnection reference voltage is greater than the rated working voltage between the cathode and the anode of the target electrolytic cell.
  • step 2) also include the step of diagnosing the position of short-circuit early warning cathode and anode plates in the target electrolytic cell after outputting the short-circuit warning signal of the target electrolytic cell: at first all the controlled switches of the target electrolytic cell are all disconnected, and then the target is closed successively. Each controlled switch of the electrolytic cell keeps the rest of the controlled switches disconnected.
  • the controlled switches correspond to at least one pair of cathode and anode plates and are connected in series on the loops of the corresponding cathode and anode plates. If the control switch makes the voltage between the corresponding cathode and anode still meet the preset short-circuit warning condition, it is determined that the position of the cathode and anode plates corresponding to the controlled switch is the short-circuit warning position.
  • closing each controlled switch of the target electrolytic cell in turn and keeping the remaining controlled switches off means:
  • step S2 Divide the controlled switches in the candidate controlled switch set into two groups, respectively close the group of controlled switches for each group of controlled switches, and keep the ports of the other group of controlled switches, if the group of controlled switches is closed If the voltage between the corresponding cathode and anode does not meet the preset short-circuit warning condition, then the group of controlled switches is eliminated from the candidate controlled switch set, and after the two groups of controlled switches are processed, jump to step S2); If it is not found that the corresponding voltage between the cathode and anode does not meet the preset short-circuit warning condition when a group of controlled switches is closed, skip to the next step;
  • the target electrolytic cell after diagnosing the position of the short-circuit warning cathode and anode plates in the target electrolytic cell, it also includes disconnecting all the controlled switches corresponding to the cathode and anode plates that have short-circuited, and all the controlled switches corresponding to the cathode and anode plates that have not been short-circuited. Closed so that the target cell continues to remain usable steps.
  • the numbers of the two groups of controlled switches are equal or differ by 1.
  • the present invention also provides an early warning detection device for short circuit of electrolytic plates, including a main control unit and a detection unit corresponding to the electrolytic cell one-to-one, the detection unit including a voltage between the cathode and the anode of the corresponding electrolytic cell.
  • a voltage detection component and at least one controlled switch corresponds to at least one pair of cathode and anode plates and is connected in series on the loop of the cathode and anode plates, the output end of the voltage detection component is connected to the control unit, the The control end of the controlled switch is connected with the control unit, and the control unit is programmed or configured to execute the steps of the electrolytic plate short-circuit early warning detection method, and the main control unit is connected with an early warning for outputting the target electrolytic cell short-circuit early warning signal
  • a signal output module, the early warning signal output module is an alarm device, or a storage device, or a network communication module.
  • the present invention also provides an electrolysis system, which includes a power supply assembly and a plurality of electrolytic cells, and the multiple electrolytic cells are connected in series with the power supply assembly to form a loop, and also includes the electrolytic plate short circuit early warning detection device. .
  • the present invention also provides an electrolytic plate short circuit early warning detection device, comprising a microprocessor and a memory connected to each other, the microprocessor being programmed or configured to perform the steps of the electrolytic plate short circuit early warning detection method.
  • the present invention also provides a computer-readable storage medium, in which a computer program programmed or configured to execute the method for short-circuit early warning detection of the electrolytic plate is stored.
  • the electrolytic electrode plate short-circuit early warning detection method of the present invention comprises: collecting the voltage between the cathode and the anode of the target electrolytic cell; if the voltage between the cathode and the anode meets the preset short-circuit warning condition , the target electrolytic cell short-circuit warning signal is output, and the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage.
  • the invention judges whether a short circuit may be about to occur between the cathode and the anode of the electrolytic cell by taking the voltage between the cathode and the anode less than the preset short-circuit warning voltage as the preset short-circuit warning condition.
  • FIG. 1 is a schematic diagram of the structural principle of an existing electrolysis system.
  • FIG. 2 is a schematic diagram of a basic flow of a detection method according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the structural principle of an electrolysis system according to an embodiment of the present invention.
  • the method for early warning detection of short circuit of the electrolytic electrode plate of the present embodiment includes:
  • the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage
  • the preset short-circuit warning signal is Set the rated working voltage between the cathode and anode of the target electrolytic cell where the short-circuit warning voltage is less than that.
  • the output target electrolytic cell short-circuit warning signal can be selected in the required form according to the needs, including images, video, light, electricity and other signals, so as to notify the relevant staff to troubleshoot.
  • the preset short-circuit warning voltage is related to the height of the electrolytic nodule between the cathode and the anode, and the required value can be selected as required.
  • the short-circuit voltage will be distributed to the remaining normal electrolytic cells, but the rated working voltage between the cathode and anode of the electrolytic cell is relatively small (such as the cathode and anode of the electrolytic cell for electrolytic zinc).
  • the rated working voltage is 3V), and the number of electrolytic cells is relatively large, so it will not cause a large change in the operating voltage of the remaining electrolytic cells. Therefore, a fixed preset short-circuit warning voltage can be used as the judgment basis, such as 2V, etc. .
  • this embodiment can also implement open circuit detection of the target electrolytic cell.
  • Step 2) also includes: if the voltage between the cathode and the anode meets the preset disconnection judgment condition, it is determined that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell, and the preset open circuit judgment condition refers to the cathode. .
  • the voltage between the anodes is greater than the preset reference voltage for disconnection, and the preset reference voltage for disconnection is greater than the rated working voltage between the cathode and the anode of the target electrolytic cell.
  • the series-connected electrolyzers will fail, requiring emergency treatment by workers.
  • after judging that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell it also includes sending an alarm to notify manual processing.
  • the electrolytic metal precipitation speed is relatively fast at a certain convex position, and particles (ie nodules) will grow on the cathode plate, and the junction is formed.
  • the tumor is too long and is in contact with the anode plate.
  • the internal resistance is connected by a wire, which causes a short circuit between the cathode and anode plates.
  • the step of diagnosing the position of the short-circuit early warning cathode and anode plates in the target electrolytic cell is also included: at first all the controlled switches of the target electrolytic cell are all disconnected, Then turn on each controlled switch of the target electrolytic cell in turn and keep the other controlled switches off.
  • the controlled switches correspond to at least one pair of cathode and anode plates and are connected in series on the loops of the corresponding cathode and anode plates.
  • the controlled switch is an electronically controlled switch, which changes the practice that the cathode or anode can be directly placed on the conductive copper bar, and an electronically controlled switch is added between the cathode or anode and the conductive copper bar. switch, and add a voltage detection component between any cathode and anode in each electrolytic cell.
  • the voltage between the cathode and anode detected by the voltage detection component of the electrolytic cell is less than the preset value.
  • Short-circuit warning voltage at this time, it can be judged that one or more pairs of pole plates are short-circuited in the slot. All the electric control switches of the electrolytic cell are disconnected, and they are closed one by one and the remaining controlled switches are kept open for testing. When a certain plate is closed and the remaining controlled switches are kept open, the voltage detected by the voltage detection component If the voltage meets the preset short-circuit warning conditions, it can be determined that the positions of the cathode and anode plates corresponding to the controlled switch are the warning positions.
  • the slot has multiple warning positions. Considering that there are dozens of cathode and anode plates in each electrolytic cell, closing each controlled switch of the target electrolytic cell in turn will have the problems of inefficiency and time-consuming. Efficiency, in this embodiment, sequentially closing each controlled switch of the target electrolytic cell and keeping the rest of the controlled switches off means:
  • step S2 Divide the controlled switches in the candidate controlled switch set into two groups, respectively close the group of controlled switches for each group of controlled switches, and keep the ports of the other group of controlled switches, if the group of controlled switches is closed If the voltage between the corresponding cathode and anode does not meet the preset short-circuit warning condition, then the group of controlled switches is eliminated from the candidate controlled switch set, and after the two groups of controlled switches are processed, jump to step S2); If it is not found that the corresponding voltage between the cathode and anode does not meet the preset short-circuit warning condition when a group of controlled switches is closed, skip to the next step;
  • dividing the controlled switches in the candidate controlled switch set into two groups in step S2) specifically refers to dividing into two groups on average, and other division methods can also be selected as required. Therefore, when the controlled switches in the candidate controlled switch set are divided into two groups in step S2), the number of the two groups of controlled switches is equal (the case where the candidate controlled switch set is an even number) or the difference is 1 (the candidate controlled switch set is an even number) if the set is odd).
  • the target electrolytic cell after diagnosing the position of the short-circuit warning cathode and anode plates in the target electrolytic cell, it also includes turning off all the controlled switches corresponding to the cathode and anode plates that have short-circuited, and closing all the controlled switches corresponding to the cathode and anode plates that have not been short-circuited. , so that the target electrolytic cell continues to maintain the available steps, so that there will not be a short circuit of a pole plate, resulting in the phenomenon that the entire electrolytic cell cannot work normally.
  • the present embodiment also provides a short-circuit early warning detection device for an electrolytic electrode plate, which includes a main control unit and a detection unit corresponding to an electrolytic cell one-to-one.
  • the output end of the voltage detection assembly is connected to the control unit, the control end of the controlled switch is connected to the control unit, and the control unit is programmed or configured to perform the aforementioned electrolytic plate short circuit early warning detection
  • the main control unit is connected with an early warning signal output module for outputting a short-circuit warning signal of the target electrolytic cell
  • the early warning signal output module is an alarm device, or a storage device, or a network communication module, so that the direct output early warning can be realized. Signals, store alarm records, or output early warning signals to designated network devices or cloud servers through the network.
  • this embodiment also provides an electrolysis system, including a power supply assembly and a plurality of electrolytic cells, and the plurality of electrolytic cells are connected in series with the power supply assembly to form a loop, and also includes the aforementioned electrolytic plate short circuit early warning detection device .
  • the present embodiment also provides an electrolytic plate short circuit early warning detection device, comprising a microprocessor and a memory connected to each other, the microprocessor is programmed or configured to perform the steps of the aforementioned electrolytic plate short circuit early warning detection method.
  • the present embodiment also provides a computer-readable storage medium, in which a computer program programmed or configured to execute the foregoing method for early warning detection of a short circuit of an electrolytic electrode plate is stored.

Abstract

Disclosed are a short circuit early warning detection method and device for an electrolysis electrode plate, and an electrolysis system. In the present invention, the short circuit early warning detection method for the electrolysis electrode plate comprises: collecting a voltage between a cathode and an anode of a target electrolysis cell; and if the voltage between the cathode and the anode satisfies a preset short circuit early warning condition, outputting a target electrolysis cell short circuit early warning signal, the preset short circuit early warning condition meaning that the voltage between the cathode and the anode is smaller than a preset short circuit early warning voltage. According to the present invention, whether short circuit is possibly about to occur between the cathode and the anode of the electrolysis cell is determined by taking the condition that the voltage between the cathode and the anode is smaller than the preset short circuit early warning voltage as the preset short circuit early warning condition. Compared with a traditional current and temperature detection-based mode, the present invention is simpler, quicker, and more effective, is higher in detection speed, and has the advantages of simple structure, high reaction speed, and easy implementation.

Description

一种电解极板短路预警检测方法、装置及电解系统Method, device and electrolysis system for short-circuit early warning detection of electrolytic plate
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请以申请日为“2021年03月10日”、申请号为“202110260253.2”、发明创造名称为“一种电解极板短路预警检测方法、装置及电解系统”的中国专利申请为基础,并主张其优先权,该中国专利申请的全文在此引用至本申请中,以作为本申请的一部分。This application is based on the Chinese patent application whose application date is "March 10, 2021", the application number is "202110260253.2", and the invention-creation name is "A method, device and electrolysis system for short-circuit early warning detection of electrolytic plates", and Priority is claimed, and the entire text of this Chinese patent application is hereby incorporated by reference into this application as a part of this application.
【技术领域】【Technical field】
本发明涉及电解时阴极板间短路、开路自动监测报警电子技术领域,具体涉及一种电解极板短路预警检测方法、装置及电解系统。The invention relates to the electronic technical field of automatic monitoring and alarming of short-circuit and open-circuit between cathode plates during electrolysis, in particular to a method, a device and an electrolysis system for early warning detection of short-circuit of electrolysis plates.
【背景技术】【Background technique】
我国是世界有色金属冶炼大国,同时也是基本金属的生产大国,据中国有色金属工业协会副会长贾明星在今年元月29日举办的新闻发布会上介绍,2020年我国十种有色金属产量首次突破6000万吨,达到6168.0万吨。然而,基本金属冶炼耗电量巨大,其中电解生产工艺的耗电占比最大,例如根据相关统计资料显示,锌电解生产需要消耗电能3000度/吨,其耗电量占锌生产总用电量的70~80%,电解电耗包括直流电耗和交流电耗,而直流电耗占电解电耗的90%。在上述耗能中,电解时阴极和阳极短路造成的不必要的能源损耗达5%~10%。my country is the world's largest non-ferrous metal smelting country and a major producer of base metals. According to Jia Mingxing, vice president of the China Nonferrous Metals Industry Association, at a press conference held on January 29 this year, the output of ten types of non-ferrous metals in my country will be the first in 2020. It exceeded 60 million tons and reached 61.68 million tons. However, basic metal smelting consumes a huge amount of electricity, among which the electrolysis production process accounts for the largest proportion of electricity consumption. For example, according to relevant statistics, zinc electrolysis production needs to consume 3,000 kWh/ton of electricity, and its electricity consumption accounts for the total electricity consumption of zinc production. Electrolysis power consumption includes DC power consumption and AC power consumption, and DC power consumption accounts for 90% of electrolysis power consumption. Among the above energy consumption, the unnecessary energy loss caused by short circuit of cathode and anode during electrolysis reaches 5% to 10%.
现有电解系统的结构原理如图1所示。产生电解时阴极和阳极短路的原因是,电解时可能产生因极板导电棒未放置好,或金属在析出过程中,某个凸起位置电解金属析出速度较快,阴极板上会长出粒子(即结瘤),结瘤过长,与阳极板接触,从而引起了阴阳极板短路,电解极板短路将会使极板间的电流急剧增加,并影响其他电解极板的电解电流,导致电解效率降低、能耗增大,成本增加,同时也会影响冶炼金属的纯度,当然,如果出现开路问题,电解不能正常进行,也将影响生产。因此,怎么检测到阴阳极板短路开路,并及时排除,以降低能耗和确保正常生产,成为金属冶炼企业急需攻克的技术难题,如能实现监测控制智能化,将为我国采用电解生产工艺的厂商,每年节约几百亿度电能。The structural principle of the existing electrolysis system is shown in Figure 1. The reason for the short circuit between the cathode and the anode during electrolysis is that during electrolysis, the conductive rod of the electrode plate may not be placed properly, or during the metal precipitation process, the electrolytic metal will precipitate faster at a certain convex position, and particles will grow on the cathode plate. (ie nodule), the nodule is too long and contacts with the anode plate, thus causing a short circuit of the cathode and anode plates. The short circuit of the electrolytic plates will increase the current between the plates sharply, and affect the electrolysis current of other electrolytic plates, resulting in The reduction of electrolysis efficiency, the increase of energy consumption, and the increase of cost will also affect the purity of the smelted metal. Of course, if there is an open circuit problem, the electrolysis cannot be carried out normally, which will also affect the production. Therefore, how to detect the short circuit and open circuit of the cathode and anode plates and remove them in time to reduce energy consumption and ensure normal production has become a technical problem that metal smelting enterprises urgently need to overcome. , saving tens of billions of kilowatt-hours of electricity every year.
目前,以有色金属冶炼为例,国内在有色金属电解过程中,极板的状态检测采用人工巡回、手工检测的方式,操作工人必须通过手摸眼看,结合工作经验来判断是否有短路或开路状况,然后逐一排除,因此,检测除障速度慢、准确率低,而且工人劳动强度大,加之电解液的腐蚀性、毒害性对工人造成人体伤害,存在很大的健康隐患。At present, taking non-ferrous metal smelting as an example, in the process of non-ferrous metal electrolysis in China, the state of the electrode plate is detected by manual tour and manual detection. The operator must check by hand and eye, combined with work experience to determine whether there is a short circuit or open circuit. , and then eliminated one by one. Therefore, the detection speed is slow, the accuracy is low, and the labor intensity of the workers is high. In addition, the corrosiveness and toxicity of the electrolyte cause human harm to the workers, and there are great health risks.
申请号为201020198990.1的中国专利文献公开了一种短路识别器,该实用新型涉及一 种用于金属电解冶炼、电解电镀等电解工艺中使用的电解短路识别器。其技术方案是:电阻、干簧管和报警铃(或/和报警灯)用导线串联后接入电池(组)的两极形成短路识别电路系统,然后将整个电路系统安装于带有手柄的绝缘盒内,通过测量短路产生的强大电流,进而报警。在几万吨或者几十万吨产量的大型企业的电解车间,该电解短路识别器的结构复杂,需要在每个极板之间配套的识别器,数量巨大,且安装极其困难,在实际生产中难以推广应用。The Chinese patent document whose application number is 201020198990.1 discloses a short circuit identifier, and the utility model relates to an electrolytic short circuit identifier used in electrolytic processes such as metal electrolytic smelting and electrolytic electroplating. The technical scheme is: resistors, reed switches and alarm bells (or/and alarm lights) are connected in series with wires and then connected to the two poles of the battery (group) to form a short circuit identification circuit system, and then the entire circuit system is installed on an insulated handle with a handle. Inside the box, by measuring the strong current generated by the short circuit, the alarm will be issued. In the electrolysis workshop of large-scale enterprises with output of tens of thousands of tons or hundreds of thousands of tons, the structure of the electrolytic short-circuit identifier is complex, and it needs to match the identifier between each pole plate. The quantity is huge, and the installation is extremely difficult. In actual production It is difficult to promote the application.
申请号为202010402480.X的中国专利文献公开了一种有色金属电解精炼中电解板短路开路自动巡查、处理系统,该技术方案已在内蒙古冶炼企业应用,其设计思想是,用智能检测机车巡查替代人工,从而提高效率和保护工人的健康。然而,该系统造价昂贵,以巡查温度变化为检测手段,因短路故障发生后产生的升温,有一定的滞后,导致巡查速度慢,不能及时发现短路故障,另外,该技术方案还检测极板之间的电流,该方法检测电路很复杂,在大型生产企业的电解车间,极板数量庞大,每个极板巡回检测需要很长时间,同样存在检测速度慢的问题。The Chinese patent document with application number 202010402480.X discloses an automatic inspection and processing system for short-circuit and open-circuit of electrolytic plates in electrolytic refining of non-ferrous metals. The technical solution has been applied in Inner Mongolia smelting enterprises. The design idea is to replace inspection with intelligent detection locomotives. labor, thereby increasing efficiency and protecting worker health. However, this system is expensive and uses inspection of temperature changes as a detection method. There is a certain lag in the temperature rise after a short-circuit fault occurs, resulting in a slow inspection speed and failure to detect short-circuit faults in time. In addition, this technical solution also detects the The detection circuit of this method is very complicated. In the electrolysis workshop of a large-scale production enterprise, the number of plates is huge, and the circuit inspection of each plate takes a long time, which also has the problem of slow detection speed.
【发明内容】[Content of the invention]
本发明要解决的技术问题为:针对现有技术的上述问题,提供一种电解极板短路预警检测方法、装置及电解系统,本发明通过将阴、阳极之间电压小于预设短路预警电压作为预设短路预警条件来判断电解槽的阴、阳极之间是否可能即将发生短路,相对传统基于电流和温度检测的方式而言,更加简单和快捷有效,检测速度更快,具有结构简单,反应速度快,易于实现的优点。The technical problem to be solved by the present invention is: aiming at the above-mentioned problems of the prior art, a method, device and electrolysis system for early warning detection of electrolytic plate short circuit are provided. Preset short-circuit warning conditions to judge whether a short-circuit may occur between the cathode and anode of the electrolytic cell. Compared with the traditional method based on current and temperature detection, it is simpler, faster and more effective, with faster detection speed, simple structure, and fast response. Fast and easy to implement advantages.
为了解决上述技术问题,本发明采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种电解极板短路预警检测方法,包括:A method for early warning detection of short circuit of an electrolytic electrode plate, comprising:
1)采集目标电解槽的阴、阳极之间电压;1) Collect the voltage between the cathode and anode of the target electrolytic cell;
2)若阴、阳极之间电压满足预设短路预警条件,则输出目标电解槽短路预警信号,所述预设短路预警条件是指阴、阳极之间电压小于预设短路预警电压,所述预设短路预警电压小于的目标电解槽的阴、阳极之间额定工作电压。2) If the voltage between the cathode and the anode satisfies the preset short-circuit warning condition, output a short-circuit warning signal of the target electrolytic cell, and the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage, and the preset short-circuit warning signal is Set the rated working voltage between the cathode and anode of the target electrolytic cell where the short-circuit warning voltage is less than that.
可选地,步骤2)中还包括:若阴、阳极之间电压满足预设断路判断条件,则判定目标电解槽的一组或多组阴、阳极之间发生断路,所述预设断路判断条件是指阴、阳极之间电压大于预设断路参考电压,所述预设断路参考电压大于的目标电解槽的阴、阳极之间额定工作电压。Optionally, step 2) also includes: if the voltage between the cathode and the anode satisfies the preset disconnection judgment condition, then it is determined that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell, and the preset disconnection is determined. The condition means that the voltage between the cathode and the anode is greater than the preset disconnection reference voltage, and the preset disconnection reference voltage is greater than the rated working voltage between the cathode and the anode of the target electrolytic cell.
可选地,步骤2)中输出目标电解槽短路预警信号之后还包括诊断目标电解槽中短路预警阴阳极板位置的步骤:首先全部断开目标电解槽的所有受控开关,然后再依次闭合目 标电解槽的各个受控开关并保持其余的受控开关断开,所述受控开关对应至少一对阴、阳极板且串接在对应的阴、阳极板的回路上,若找到闭合某一个受控开关使得对应的阴、阳极之间电压仍然满足预设短路预警条件,则判定该受控开关对应的阴、阳极板的位置为短路预警位置。Optionally, in step 2), also include the step of diagnosing the position of short-circuit early warning cathode and anode plates in the target electrolytic cell after outputting the short-circuit warning signal of the target electrolytic cell: at first all the controlled switches of the target electrolytic cell are all disconnected, and then the target is closed successively. Each controlled switch of the electrolytic cell keeps the rest of the controlled switches disconnected. The controlled switches correspond to at least one pair of cathode and anode plates and are connected in series on the loops of the corresponding cathode and anode plates. If the control switch makes the voltage between the corresponding cathode and anode still meet the preset short-circuit warning condition, it is determined that the position of the cathode and anode plates corresponding to the controlled switch is the short-circuit warning position.
可选地,所述依次闭合目标电解槽的各受控开关并保持其余的受控开关断开是指:Optionally, closing each controlled switch of the target electrolytic cell in turn and keeping the remaining controlled switches off means:
S1)将所有的受控开关构成初始的候选受控开关集合;S1) Constitute all controlled switches into an initial set of candidate controlled switches;
S2)将候选受控开关集合中的受控开关划分为两组,分别针对每一组受控开关闭合该组受控开关、保持另一组受控开关端口,若该组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则将该组受控开关从候选受控开关集合中剔除,且在两组受控开关处理完毕后跳转执行步骤S2);若最终都没有找到某一组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则跳转执行下一步;S2) Divide the controlled switches in the candidate controlled switch set into two groups, respectively close the group of controlled switches for each group of controlled switches, and keep the ports of the other group of controlled switches, if the group of controlled switches is closed If the voltage between the corresponding cathode and anode does not meet the preset short-circuit warning condition, then the group of controlled switches is eliminated from the candidate controlled switch set, and after the two groups of controlled switches are processed, jump to step S2); If it is not found that the corresponding voltage between the cathode and anode does not meet the preset short-circuit warning condition when a group of controlled switches is closed, skip to the next step;
S3)遍历候选受控开关集合中的各个受控开关,且针对每一个遍历得到的当前受控开关,控制当前受控开关闭合、其余受控开关断开,若当前受控开关对应的阴、阳极之间电压满足预设短路预警条件,则判定当前受控开关对应的阴、阳极板的位置为预警位置。S3) Traverse each controlled switch in the candidate controlled switch set, and control the current controlled switch to close and the remaining controlled switches to open for each current controlled switch obtained by traversal. If the voltage between the anodes satisfies the preset short-circuit warning condition, it is determined that the positions of the cathode and anode plates corresponding to the current controlled switch are the warning positions.
可选地,所述诊断目标电解槽中短路预警阴阳极板位置之后,还包括将发生短路的阴阳极板对应的受控开关全部断开、未发生短路的阴阳极板对应的受控开关全部闭合,以使得目标电解槽继续保持可用的步骤。Optionally, after diagnosing the position of the short-circuit warning cathode and anode plates in the target electrolytic cell, it also includes disconnecting all the controlled switches corresponding to the cathode and anode plates that have short-circuited, and all the controlled switches corresponding to the cathode and anode plates that have not been short-circuited. Closed so that the target cell continues to remain usable steps.
可选地,步骤S2)中将候选受控开关集合中的受控开关划分为两组时,两组受控开关的数量相等或相差1。Optionally, when the controlled switches in the candidate controlled switch set are divided into two groups in step S2), the numbers of the two groups of controlled switches are equal or differ by 1.
此外,本发明还提供一种电解极板短路预警检测装置,包括主控单元以及与电解槽一一对应的检测单元,所述检测单元包括用于检测对应电解槽的阴、阳极之间电压的电压检测组件以及至少一个受控开关,所述受控开关对应至少一对阴、阳极板且串接在阴、阳极板的回路上,所述电压检测组件的输出端与控制单元相连,所述受控开关的控制端与控制单元相连,所述控制单元被编程或配置以执行所述电解极板短路预警检测方法的步骤,所述主控单元连接有用于输出目标电解槽短路预警信号的预警信号输出模块,所述预警信号输出模块为报警设备、或存储设备、或网络通信模块。In addition, the present invention also provides an early warning detection device for short circuit of electrolytic plates, including a main control unit and a detection unit corresponding to the electrolytic cell one-to-one, the detection unit including a voltage between the cathode and the anode of the corresponding electrolytic cell. A voltage detection component and at least one controlled switch, the controlled switch corresponds to at least one pair of cathode and anode plates and is connected in series on the loop of the cathode and anode plates, the output end of the voltage detection component is connected to the control unit, the The control end of the controlled switch is connected with the control unit, and the control unit is programmed or configured to execute the steps of the electrolytic plate short-circuit early warning detection method, and the main control unit is connected with an early warning for outputting the target electrolytic cell short-circuit early warning signal A signal output module, the early warning signal output module is an alarm device, or a storage device, or a network communication module.
此外,本发明还提供一种电解系统,包括电源组件和多个电解槽,且所述多个电解槽串联连接后与电源组件首尾相连形成回路,还包括所述的电解极板短路预警检测装置。In addition, the present invention also provides an electrolysis system, which includes a power supply assembly and a plurality of electrolytic cells, and the multiple electrolytic cells are connected in series with the power supply assembly to form a loop, and also includes the electrolytic plate short circuit early warning detection device. .
此外,本发明还提供一种电解极板短路预警检测装置,包括相互连接的微处理器和存储器,该微处理器被编程或配置以执行所述电解极板短路预警检测方法的步骤。In addition, the present invention also provides an electrolytic plate short circuit early warning detection device, comprising a microprocessor and a memory connected to each other, the microprocessor being programmed or configured to perform the steps of the electrolytic plate short circuit early warning detection method.
此外,本发明还提供一种计算机可读存储介质,该计算机可读存储介质中存储有被编 程或配置以执行所述电解极板短路预警检测方法的计算机程序。In addition, the present invention also provides a computer-readable storage medium, in which a computer program programmed or configured to execute the method for short-circuit early warning detection of the electrolytic plate is stored.
和现有技术相比,本发明具有下述优点:本发明电解极板短路预警检测方法包括:采集目标电解槽的阴、阳极之间电压;若阴、阳极之间电压满足预设短路预警条件,则输出目标电解槽短路预警信号,所述预设短路预警条件是指阴、阳极之间电压小于预设短路预警电压。本发明通过将阴、阳极之间电压小于预设短路预警电压作为预设短路预警条件来判断电解槽的阴、阳极之间是否可能即将发生短路,相对传统基于电流和温度检测的方式而言,更加简单和快捷有效,检测速度更快,具有结构简单,反应速度快,易于实现的优点。Compared with the prior art, the present invention has the following advantages: the electrolytic electrode plate short-circuit early warning detection method of the present invention comprises: collecting the voltage between the cathode and the anode of the target electrolytic cell; if the voltage between the cathode and the anode meets the preset short-circuit warning condition , the target electrolytic cell short-circuit warning signal is output, and the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage. The invention judges whether a short circuit may be about to occur between the cathode and the anode of the electrolytic cell by taking the voltage between the cathode and the anode less than the preset short-circuit warning voltage as the preset short-circuit warning condition. Compared with the traditional method based on current and temperature detection, It is simpler, faster and more effective, has faster detection speed, and has the advantages of simple structure, fast response speed and easy implementation.
【附图说明】【Description of drawings】
图1为现有电解系统的结构原理示意图。FIG. 1 is a schematic diagram of the structural principle of an existing electrolysis system.
图2为本发明实施例检测方法的基本流程示意图。FIG. 2 is a schematic diagram of a basic flow of a detection method according to an embodiment of the present invention.
图3为本发明实施例电解系统的结构原理示意图。FIG. 3 is a schematic diagram of the structural principle of an electrolysis system according to an embodiment of the present invention.
【具体实施方式】【Detailed ways】
如图2所示,本实施例电解极板短路预警检测方法包括:As shown in Figure 2, the method for early warning detection of short circuit of the electrolytic electrode plate of the present embodiment includes:
1)采集目标电解槽的阴、阳极之间电压;1) Collect the voltage between the cathode and anode of the target electrolytic cell;
2)若阴、阳极之间电压满足预设短路预警条件,则输出目标电解槽短路预警信号,所述预设短路预警条件是指阴、阳极之间电压小于预设短路预警电压,所述预设短路预警电压小于的目标电解槽的阴、阳极之间额定工作电压。2) If the voltage between the cathode and the anode satisfies the preset short-circuit warning condition, output a short-circuit warning signal of the target electrolytic cell, and the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage, and the preset short-circuit warning signal is Set the rated working voltage between the cathode and anode of the target electrolytic cell where the short-circuit warning voltage is less than that.
输出目标电解槽短路预警信号,则表示目标电解槽的一对或多对阴、阳极板之间的结瘤程度已经达到短路预警状态。输出目标电解槽短路预警信号可以根据需要选择所需的形式,包括图像、视频、光、电等信号,以便通知相关工作人员排除故障。If the short-circuit warning signal of the target electrolytic cell is output, it means that the degree of nodulation between one or more pairs of cathode and anode plates of the target electrolytic cell has reached the short-circuit warning state. The output target electrolytic cell short-circuit warning signal can be selected in the required form according to the needs, including images, video, light, electricity and other signals, so as to notify the relevant staff to troubleshoot.
需要说明的是,预设短路预警电压和阴、阳极之间的电解结瘤高度有关,可根据需要选择所需的取值。此外,在多个电解槽串联的情况下,短路的电压会分摊到剩余正常的电解槽上,但是电解槽的阴、阳极之间额定工作电压较小(例如电解锌的电解槽的阴、阳极之间额定工作电压为3V),而且电解槽的数量比较多,因此并不会导致剩余电解槽的工作电压形成较大变化,因此可以采用固定的预设短路预警电压作为判断基准,例如2V等。It should be noted that the preset short-circuit warning voltage is related to the height of the electrolytic nodule between the cathode and the anode, and the required value can be selected as required. In addition, when multiple electrolytic cells are connected in series, the short-circuit voltage will be distributed to the remaining normal electrolytic cells, but the rated working voltage between the cathode and anode of the electrolytic cell is relatively small (such as the cathode and anode of the electrolytic cell for electrolytic zinc). The rated working voltage is 3V), and the number of electrolytic cells is relatively large, so it will not cause a large change in the operating voltage of the remaining electrolytic cells. Therefore, a fixed preset short-circuit warning voltage can be used as the judgment basis, such as 2V, etc. .
作为一种可选的实施方式,本实施例还可实现目标电解槽的断路检测。步骤2)中还包括:若阴、阳极之间电压满足预设断路判断条件,则判定目标电解槽的一组或多组阴、阳极之间发生断路,所述预设断路判断条件是指阴、阳极之间电压大于预设断路参考电压,所述预设断路参考电压大于的目标电解槽的阴、阳极之间额定工作电压。由于发生短路的情况下,会导致串联的电解槽失效,因此需要工人紧急处理。本实施例中,判定目标电解 槽的一组或多组阴、阳极之间发生断路后还包括发出报警通知人工处理。As an optional implementation manner, this embodiment can also implement open circuit detection of the target electrolytic cell. Step 2) also includes: if the voltage between the cathode and the anode meets the preset disconnection judgment condition, it is determined that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell, and the preset open circuit judgment condition refers to the cathode. . The voltage between the anodes is greater than the preset reference voltage for disconnection, and the preset reference voltage for disconnection is greater than the rated working voltage between the cathode and the anode of the target electrolytic cell. In the event of a short circuit, the series-connected electrolyzers will fail, requiring emergency treatment by workers. In this embodiment, after judging that an open circuit occurs between one or more groups of cathodes and anodes of the target electrolytic cell, it also includes sending an alarm to notify manual processing.
电解时,电解质中的离子在外加直流电压的作用下,阳离子向阴极移动,在阴极得到电子,被还原,阴离子向阳极移动,在阳极失去电子,被氧化。而从电学的视角来看,这只是电流流过电解槽中存在内阻的阴阳极板的过程,也就是说,一个电解槽的几十块极板可以看作多个电阻并联。电解工作过程中,可能会产生因极板导电棒未放置好,或金属在析出过程中,某个凸起位置电解金属析出速度较快,阴极板上会长出粒子(即结瘤),结瘤过长,与阳极板接触,这时可以看作内阻被一根导线接通,从而引起了阴阳极板短路。根据以上论述,为了解决探测阴阳极板短路的问题,必须找到几十个或者几百个电解槽中发生短路的阴阳极板的具体位置,而每个电解槽又有几十个阴阳极板,给故障定位带来了很大的困难。为了解决上述技术问题,本实施例步骤2)中输出目标电解槽短路预警信号之后还包括诊断目标电解槽中短路预警阴阳极板位置的步骤:首先全部断开目标电解槽的所有受控开关,然后再依次闭合目标电解槽的各个受控开关并保持其余的受控开关断开,所述受控开关对应至少一对阴、阳极板且串接在对应的阴、阳极板的回路上,若找到闭合某一个受控开关使得对应的阴、阳极之间电压仍然满足预设短路预警条件,则判定该受控开关对应的阴、阳极板的位置为短路预警位置。作为一种可选的实施方式,本实施例中受控开关为电控开关,改变了可过去阴极或阳极直接搁在导电铜排的做法,在阴极或阳极与导电铜排之间增加电控开关,并在每个电解槽中任意阴极和阳极之间增设电压检测组件,当某个电解槽出现阴阳极短路时,该电解槽的电压检测组件检测到的阴、阳极之间电压小于预设短路预警电压,此时可判断该槽有一对或多对极板短路。将该电解槽的电控开关全部断开,并逐一闭合并保持其余的受控开关断开进行测试,当闭合某个极板并保持其余的受控开关断开时,电压检测组件监测到的电压满足预设短路预警条件,则可判断该受控开关对应的阴、阳极板的位置为预警位置,如果出现多次电压满足预设短路预警条件,则该槽有多个预警位置。考虑到每个电解槽有几十个阴、阳极板,依次闭合目标电解槽的各个受控开关会存在效率不高、耗时长的问题,为了提高诊断目标电解槽中短路预警阴阳极板位置的效率,本实施例中依次闭合目标电解槽的各受控开关并保持其余的受控开关断开是指:During electrolysis, ions in the electrolyte move to the cathode under the action of an external DC voltage, get electrons at the cathode and are reduced, and anions move to the anode, lose electrons at the anode and are oxidized. From an electrical point of view, this is just the process of current flowing through the cathode and anode plates with internal resistance in the electrolytic cell. That is to say, dozens of plates in an electrolytic cell can be regarded as multiple resistors connected in parallel. During the electrolysis process, it may occur that the conductive rod of the electrode plate is not placed properly, or during the process of metal precipitation, the electrolytic metal precipitation speed is relatively fast at a certain convex position, and particles (ie nodules) will grow on the cathode plate, and the junction is formed. The tumor is too long and is in contact with the anode plate. At this time, it can be seen that the internal resistance is connected by a wire, which causes a short circuit between the cathode and anode plates. According to the above discussion, in order to solve the problem of detecting the short circuit of the cathode and anode plates, it is necessary to find the specific positions of the cathode and anode plates that have short-circuited in dozens or hundreds of electrolytic cells, and each electrolytic cell has dozens of cathode and anode plates. It brings great difficulty to fault location. In order to solve the above-mentioned technical problem, after outputting the short-circuit warning signal of the target electrolytic cell in the present embodiment step 2), the step of diagnosing the position of the short-circuit early warning cathode and anode plates in the target electrolytic cell is also included: at first all the controlled switches of the target electrolytic cell are all disconnected, Then turn on each controlled switch of the target electrolytic cell in turn and keep the other controlled switches off. The controlled switches correspond to at least one pair of cathode and anode plates and are connected in series on the loops of the corresponding cathode and anode plates. Find and close a certain controlled switch so that the voltage between the corresponding cathode and anode still meets the preset short-circuit warning condition, then determine that the position of the cathode and anode plates corresponding to the controlled switch is the short-circuit warning position. As an optional implementation, in this embodiment, the controlled switch is an electronically controlled switch, which changes the practice that the cathode or anode can be directly placed on the conductive copper bar, and an electronically controlled switch is added between the cathode or anode and the conductive copper bar. switch, and add a voltage detection component between any cathode and anode in each electrolytic cell. When a short circuit occurs in a certain electrolytic cell, the voltage between the cathode and anode detected by the voltage detection component of the electrolytic cell is less than the preset value. Short-circuit warning voltage, at this time, it can be judged that one or more pairs of pole plates are short-circuited in the slot. All the electric control switches of the electrolytic cell are disconnected, and they are closed one by one and the remaining controlled switches are kept open for testing. When a certain plate is closed and the remaining controlled switches are kept open, the voltage detected by the voltage detection component If the voltage meets the preset short-circuit warning conditions, it can be determined that the positions of the cathode and anode plates corresponding to the controlled switch are the warning positions. If the voltage meets the preset short-circuit warning conditions for many times, the slot has multiple warning positions. Considering that there are dozens of cathode and anode plates in each electrolytic cell, closing each controlled switch of the target electrolytic cell in turn will have the problems of inefficiency and time-consuming. Efficiency, in this embodiment, sequentially closing each controlled switch of the target electrolytic cell and keeping the rest of the controlled switches off means:
S1)将所有的受控开关构成初始的候选受控开关集合;S1) Constitute all controlled switches into an initial set of candidate controlled switches;
S2)将候选受控开关集合中的受控开关划分为两组,分别针对每一组受控开关闭合该组受控开关、保持另一组受控开关端口,若该组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则将该组受控开关从候选受控开关集合中剔除,且在两组受控开关处理完毕后跳转执行步骤S2);若最终都没有找到某一组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则跳转执行下一步;S2) Divide the controlled switches in the candidate controlled switch set into two groups, respectively close the group of controlled switches for each group of controlled switches, and keep the ports of the other group of controlled switches, if the group of controlled switches is closed If the voltage between the corresponding cathode and anode does not meet the preset short-circuit warning condition, then the group of controlled switches is eliminated from the candidate controlled switch set, and after the two groups of controlled switches are processed, jump to step S2); If it is not found that the corresponding voltage between the cathode and anode does not meet the preset short-circuit warning condition when a group of controlled switches is closed, skip to the next step;
S3)遍历候选受控开关集合中的各个受控开关,且针对每一个遍历得到的当前受控开关,控制当前受控开关闭合、其余受控开关断开,若当前受控开关对应的阴、阳极之间电压满足预设短路预警条件,则判定当前受控开关对应的阴、阳极板的位置为预警位置。S3) Traverse each controlled switch in the candidate controlled switch set, and control the current controlled switch to close and the remaining controlled switches to open for each current controlled switch obtained by traversal. If the voltage between the anodes satisfies the preset short-circuit warning condition, it is determined that the positions of the cathode and anode plates corresponding to the current controlled switch are the warning positions.
作为一种优选的实施方式,步骤S2)中将候选受控开关集合中的受控开关划分为两组具体是指平均划分为两组,此外也可以根据需要选择其他划分方式。因此,步骤S2)中将候选受控开关集合中的受控开关划分为两组时,两组受控开关的数量相等(候选受控开关集合为偶数的情况)或相差1(候选受控开关集合为奇数的情况)。As a preferred embodiment, dividing the controlled switches in the candidate controlled switch set into two groups in step S2) specifically refers to dividing into two groups on average, and other division methods can also be selected as required. Therefore, when the controlled switches in the candidate controlled switch set are divided into two groups in step S2), the number of the two groups of controlled switches is equal (the case where the candidate controlled switch set is an even number) or the difference is 1 (the candidate controlled switch set is an even number) if the set is odd).
本实施例中,诊断目标电解槽中短路预警阴阳极板位置之后,还包括将发生短路的阴阳极板对应的受控开关全部断开、未发生短路的阴阳极板对应的受控开关全部闭合,以使得目标电解槽继续保持可用的步骤,从而不会出现一个极板短路,导致整个电解槽不能正常工作的现象发生。In this embodiment, after diagnosing the position of the short-circuit warning cathode and anode plates in the target electrolytic cell, it also includes turning off all the controlled switches corresponding to the cathode and anode plates that have short-circuited, and closing all the controlled switches corresponding to the cathode and anode plates that have not been short-circuited. , so that the target electrolytic cell continues to maintain the available steps, so that there will not be a short circuit of a pole plate, resulting in the phenomenon that the entire electrolytic cell cannot work normally.
此外,参见图3,本实施例还提供一种电解极板短路预警检测装置,包括主控单元以及与电解槽一一对应的检测单元,所述检测单元包括用于检测对应电解槽的阴、阳极之间电压的电压检测组件(图3中以V表示)以及至少一个受控开关(图3中以k表示),所述受控开关对应至少一对阴、阳极板且串接在阴、阳极板的回路上,所述电压检测组件的输出端与控制单元相连,所述受控开关的控制端与控制单元相连,所述控制单元被编程或配置以执行所前述电解极板短路预警检测方法的步骤,所述主控单元连接有用于输出目标电解槽短路预警信号的预警信号输出模块,所述预警信号输出模块为报警设备、或存储设备、或网络通信模块,从而可实现直接输出预警信号,存储报警记录,或者将预警信号通过网络输出给指定的网络设备或云端服务器。In addition, referring to FIG. 3 , the present embodiment also provides a short-circuit early warning detection device for an electrolytic electrode plate, which includes a main control unit and a detection unit corresponding to an electrolytic cell one-to-one. A voltage detection component for the voltage between the anodes (represented by V in FIG. 3 ) and at least one controlled switch (represented by k in FIG. 3 ), the controlled switch corresponds to at least a pair of cathode and anode plates and is connected in series between the cathode and anode. On the circuit of the anode plate, the output end of the voltage detection assembly is connected to the control unit, the control end of the controlled switch is connected to the control unit, and the control unit is programmed or configured to perform the aforementioned electrolytic plate short circuit early warning detection The steps of the method, the main control unit is connected with an early warning signal output module for outputting a short-circuit warning signal of the target electrolytic cell, and the early warning signal output module is an alarm device, or a storage device, or a network communication module, so that the direct output early warning can be realized. Signals, store alarm records, or output early warning signals to designated network devices or cloud servers through the network.
需要说明的是,本实施例中是以金属冶炼的所有电解生产工艺为例进行说明。毫无疑问,本实施例电解极板短路预警检测方法可用于不限于金属冶炼的所有电解生产工艺中,可为相关厂商每年节约大量能耗、降低生产成本,确保工人的身体健康,有极佳的经济和社会效益。It should be noted that, in this embodiment, all electrolytic production processes of metal smelting are used as examples for description. Undoubtedly, the electrolytic plate short-circuit early warning detection method of this embodiment can be used in all electrolytic production processes not limited to metal smelting, which can save a lot of energy consumption and production costs for relevant manufacturers every year, ensure the health of workers, and have excellent performance. economic and social benefits.
此外,本实施例还提供一种电解系统,包括电源组件和多个电解槽,且所述多个电解槽串联连接后与电源组件首尾相连形成回路,还包括前述的电解极板短路预警检测装置。In addition, this embodiment also provides an electrolysis system, including a power supply assembly and a plurality of electrolytic cells, and the plurality of electrolytic cells are connected in series with the power supply assembly to form a loop, and also includes the aforementioned electrolytic plate short circuit early warning detection device .
此外,本实施例还提供一种电解极板短路预警检测装置,包括相互连接的微处理器和存储器,该微处理器被编程或配置以执行前述电解极板短路预警检测方法的步骤。In addition, the present embodiment also provides an electrolytic plate short circuit early warning detection device, comprising a microprocessor and a memory connected to each other, the microprocessor is programmed or configured to perform the steps of the aforementioned electrolytic plate short circuit early warning detection method.
此外,本实施例还提供一种计算机可读存储介质,该计算机可读存储介质中存储有被编程或配置以执行前述电解极板短路预警检测方法的计算机程序。In addition, the present embodiment also provides a computer-readable storage medium, in which a computer program programmed or configured to execute the foregoing method for early warning detection of a short circuit of an electrolytic electrode plate is stored.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例, 凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种电解极板短路预警检测方法,其特征在于,包括:A method for early warning detection of short-circuit of an electrolytic electrode plate, characterized in that it comprises:
    1)采集目标电解槽的阴、阳极之间电压;1) Collect the voltage between the cathode and anode of the target electrolytic cell;
    2)若阴、阳极之间电压满足预设短路预警条件,则输出目标电解槽短路预警信号,所述预设短路预警条件是指阴、阳极之间电压小于预设短路预警电压,所述预设短路预警电压小于的目标电解槽的阴、阳极之间额定工作电压。2) If the voltage between the cathode and the anode satisfies the preset short-circuit warning condition, output a short-circuit warning signal of the target electrolytic cell, and the preset short-circuit warning condition means that the voltage between the cathode and the anode is less than the preset short-circuit warning voltage, and the preset short-circuit warning signal is Set the rated working voltage between the cathode and anode of the target electrolytic cell where the short-circuit warning voltage is less than that.
  2. 根据权利要求1所述的电解极板短路预警检测方法,其特征在于,步骤2)中还包括:若阴、阳极之间电压满足预设断路判断条件,则判定目标电解槽的一组或多组阴、阳极之间发生断路,所述预设断路判断条件是指阴、阳极之间电压大于预设断路参考电压,所述预设断路参考电压大于的目标电解槽的阴、阳极之间额定工作电压。The electrolytic electrode plate short-circuit early-warning detection method according to claim 1, wherein step 2) further comprises: if the voltage between the cathode and the anode satisfies the preset disconnection judgment condition, then determine one or more groups of the target electrolytic cell. An open circuit occurs between the cathode and anode of the group, and the preset open circuit judgment condition means that the voltage between the cathode and the anode is greater than the preset open circuit reference voltage, and the preset open circuit reference voltage is greater than the rated voltage between the cathode and the anode of the target electrolytic cell. Operating Voltage.
  3. 根据权利要求1所述的电解极板短路预警检测方法,其特征在于,步骤2)中输出目标电解槽短路预警信号之后还包括诊断目标电解槽中短路预警阴阳极板位置的步骤:首先全部断开目标电解槽的所有受控开关,然后再依次闭合目标电解槽的各个受控开关并保持其余的受控开关断开,所述受控开关对应至少一对阴、阳极板且串接在对应的阴、阳极板的回路上,若找到闭合某一个受控开关使得对应的阴、阳极之间电压仍然满足预设短路预警条件,则判定该受控开关对应的阴、阳极板的位置为短路预警位置。The electrolytic electrode plate short-circuit early warning detection method according to claim 1, is characterized in that, after outputting the target electrolytic cell short-circuit early-warning signal in step 2), the step of diagnosing the position of the short-circuit early-warning cathode and anode plates in the target electrolytic cell is also included: first all Open all the controlled switches of the target electrolytic cell, and then close each controlled switch of the target electrolytic cell in turn and keep the rest of the controlled switches off, the controlled switches correspond to at least one pair of cathode and anode plates and are connected in series to the corresponding On the circuit of the cathode and anode plates, if a controlled switch is found to be closed so that the voltage between the corresponding cathode and anode still meets the preset short-circuit warning conditions, it is determined that the position of the cathode and anode plates corresponding to the controlled switch is a short circuit Warning location.
  4. 根据权利要求3所述的电解极板短路预警检测方法,其特征在于,所述依次闭合目标电解槽的各受控开关并保持其余的受控开关断开是指:The electrolytic electrode plate short-circuit early warning detection method according to claim 3, wherein the described sequentially closing each controlled switch of the target electrolytic cell and keeping the remaining controlled switches off means:
    S1)将所有的受控开关构成初始的候选受控开关集合;S1) Constitute all controlled switches into an initial set of candidate controlled switches;
    S2)将候选受控开关集合中的受控开关划分为两组,分别针对每一组受控开关闭合该组受控开关、保持另一组受控开关端口,若该组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则将该组受控开关从候选受控开关集合中剔除,且在两组受控开关处理完毕后跳转执行步骤S2);若最终都没有找到某一组受控开关闭合时其对应的阴、阳极之间电压不满足预设短路预警条件,则跳转执行下一步;S2) Divide the controlled switches in the candidate controlled switch set into two groups, respectively close the group of controlled switches for each group of controlled switches, and keep the ports of the other group of controlled switches, if the group of controlled switches is closed If the voltage between the corresponding cathode and anode does not meet the preset short-circuit warning condition, then the group of controlled switches is eliminated from the candidate controlled switch set, and after the two groups of controlled switches are processed, jump to step S2); If it is not found that the corresponding voltage between the cathode and anode does not meet the preset short-circuit warning condition when a group of controlled switches is closed, skip to the next step;
    S3)遍历候选受控开关集合中的各个受控开关,且针对每一个遍历得到的当前受控开关,控制当前受控开关闭合、其余受控开关断开,若当前受控开关对应的阴、阳极之间电压满足预设短路预警条件,则判定当前受控开关对应的阴、阳极板的位置为预警位置。S3) Traverse each controlled switch in the candidate controlled switch set, and control the current controlled switch to close and the remaining controlled switches to open for each current controlled switch obtained by traversal. If the voltage between the anodes satisfies the preset short-circuit warning condition, it is determined that the positions of the cathode and anode plates corresponding to the current controlled switch are the warning positions.
  5. 根据权利要求3所述的电解极板短路预警检测方法,其特征在于,所述诊断目标电解槽中短路预警阴阳极板位置之后,还包括将发生短路的阴阳极板对应的受控开关全部断 开、未发生短路的阴阳极板对应的受控开关全部闭合,以使得目标电解槽继续保持可用的步骤。The electrolytic electrode plate short-circuit early warning detection method according to claim 3, characterized in that after diagnosing the position of the short-circuit early-warning cathode and anode plates in the target electrolytic cell, it further comprises turning off all the controlled switches corresponding to the short-circuited cathode and anode plates. The controlled switches corresponding to the open and non-short-circuited cathode and anode plates are all closed, so that the target electrolytic cell continues to maintain the available steps.
  6. 根据权利要求4所述的电解极板短路预警检测方法,其特征在于,步骤S2)中将候选受控开关集合中的受控开关划分为两组时,两组受控开关的数量相等或相差1。The electrolytic electrode plate short-circuit early warning detection method according to claim 4, characterized in that, when the controlled switches in the candidate controlled switch set are divided into two groups in step S2), the numbers of the two groups of controlled switches are equal or different 1.
  7. 一种电解极板短路预警检测装置,其特征在于,包括主控单元以及与电解槽一一对应的检测单元,所述检测单元包括用于检测对应电解槽的阴、阳极之间电压的电压检测组件以及至少一个受控开关,所述受控开关对应至少一对阴、阳极板且串接在阴、阳极板的回路上,所述电压检测组件的输出端与控制单元相连,所述受控开关的控制端与控制单元相连,所述控制单元被编程或配置以执行权利要求1~6中任意一项所述电解极板短路预警检测方法的步骤,所述主控单元连接有用于输出目标电解槽短路预警信号的预警信号输出模块,所述预警信号输出模块为报警设备、或存储设备、或网络通信模块。An electrolytic electrode plate short-circuit early warning detection device, characterized in that it includes a main control unit and a detection unit corresponding to an electrolytic cell one-to-one, and the detection unit includes a voltage detection device for detecting the voltage between the cathode and the anode of the corresponding electrolytic cell an assembly and at least one controlled switch, the controlled switch corresponds to at least a pair of cathode and anode plates and is connected in series on the loop of the cathode and anode plates, the output end of the voltage detection assembly is connected to the control unit, the controlled switch The control end of the switch is connected with a control unit, the control unit is programmed or configured to perform the steps of the electrolytic plate short-circuit early warning detection method according to any one of claims 1 to 6, and the main control unit is connected with an output target An early warning signal output module for a short-circuit warning signal of an electrolytic cell, the early warning signal output module is an alarm device, or a storage device, or a network communication module.
  8. 一种电解系统,包括电源组件和多个电解槽,且所述多个电解槽串联连接后与电源组件首尾相连形成回路,其特征在于,还包括权利要求7所述的电解极板短路预警检测装置。An electrolysis system, comprising a power supply assembly and a plurality of electrolytic cells, and the plurality of electrolytic cells are connected in series with the power supply assembly to form a loop, characterized in that it also includes the electrolytic plate short-circuit early warning detection method of claim 7. device.
  9. 一种电解极板短路预警检测装置,包括相互连接的微处理器和存储器,其特征在于,该微处理器被编程或配置以执行权利要求1~6中任意一项所述电解极板短路预警检测方法的步骤。An electrolytic plate short-circuit early warning detection device, comprising a microprocessor and a memory connected to each other, wherein the microprocessor is programmed or configured to perform the electrolytic plate short-circuit early warning according to any one of claims 1 to 6 The steps of the detection method.
  10. 一种计算机可读存储介质,其特征在于,该计算机可读存储介质中存储有被编程或配置以执行权利要求1~6中任意一项所述电解极板短路预警检测方法的计算机程序。A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program programmed or configured to execute the method for early warning detection of a short circuit of an electrolytic electrode plate according to any one of claims 1 to 6.
PCT/CN2022/078955 2021-03-10 2022-03-03 Short circuit early warning detection method and device for electrolysis electrode plate, and electrolysis system WO2022188684A1 (en)

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