WO2022188266A1 - Volute and water pump having volute - Google Patents

Volute and water pump having volute Download PDF

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Publication number
WO2022188266A1
WO2022188266A1 PCT/CN2021/095140 CN2021095140W WO2022188266A1 WO 2022188266 A1 WO2022188266 A1 WO 2022188266A1 CN 2021095140 W CN2021095140 W CN 2021095140W WO 2022188266 A1 WO2022188266 A1 WO 2022188266A1
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WO
WIPO (PCT)
Prior art keywords
volute
water
water inlet
chamber
water outlet
Prior art date
Application number
PCT/CN2021/095140
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French (fr)
Chinese (zh)
Inventor
陶恒飞
Original Assignee
佛山市顺德区一拓电气有限公司
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Publication of WO2022188266A1 publication Critical patent/WO2022188266A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning

Definitions

  • the utility model relates to the technical field of water pumps, in particular to a volute and a water pump with the volute.
  • Water-cooled water pumps are machinery that transports liquids or pressurizes liquids.
  • Existing water pumps generally include a volute, an impeller installed in the volute, a motor for driving the impeller to rotate, and other components.
  • the main shaft of the motor is used to drive the impeller to rotate to form a negative pressure.
  • the water in the pool is sucked into the volute under the external atmospheric pressure and supplements this space, and then thrown out of the volute by the impeller, and the water can be continuously transported.
  • the motor needs to run continuously to generate a certain amount of heat.
  • the existing water pump is equipped with a radiator attached to the motor, resulting in a complicated internal structure of the water pump and a large volume of the water pump. If a new method is adopted to reduce the temperature of the motor and simplify the internal structure of the pump, the existing volutes cannot be installed in the pump body.
  • the purpose of the utility model is to provide a volute and a water pump with the volute, which has a simple structure and can simplify the internal structure of the water pump.
  • the present invention provides a volute and a water pump having the volute, which comprises a volute body, and the volute body is provided with a chamber and a spiral flow channel communicating with the chamber, so that the The chamber has a water inlet and at least one water inlet hole arranged on the outer periphery of the water inlet, the outer periphery of the water inlet is also provided with a connection position for clearance fit with the water outlet of the filter device, and the spiral flow channel has A water outlet, at least one side of the water outlet is provided with a first notch, and the outer periphery of the volute body is provided with a concave position.
  • the number of the water inlet holes is several, and each of the water inlet holes is evenly distributed on the outer periphery of the water inlet at equal intervals with the central axis of the water inlet as the center.
  • connection position is a concave portion for clearance fit with the water outlet end of the filter device, the concave portion is concave inward along the axial direction of the volute body, and the water inlet hole is provided on the concave portion.
  • the volute body is provided with two rings of annular protrusions outward along the axial direction thereof, and the concave portion is formed between the annular protrusions.
  • the sum of the opening areas of the water inlet holes is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the opening of the water inlet hole is located.
  • the opening area of the first notch is 0.7 mm 2 to 176 mm 2 .
  • the number of the first gaps is at least two.
  • each of the first notches is symmetrically arranged on both sides of the water outlet.
  • At least two connecting protrusions extend along the radial direction of the outer circumference of the volute body, and the concave positions are formed between the connecting protrusions.
  • the volute body is provided with a limit slot along its axial direction.
  • a connecting pipe is provided on one side of the volute body, and the first end of the connecting pipe communicates with the chamber.
  • a second notch is provided on the second end of the connecting pipe, and the second notch is recessed along the axis direction of the connecting pipe.
  • the opening area of the second notch is 0.7 mm 2 to 176 mm 2 .
  • the number of the second gaps is at least two.
  • each of the second notches is symmetrically arranged along the axis of the connecting pipe.
  • the volute body includes a first half-shell and a second half-shell connected to the first half-shell.
  • the material of the volute body is plastic.
  • the present invention also provides a water pump, which includes the volute as described in any of the above technical solutions.
  • a volute and a water pump with the volute provided by the utility model have the beneficial effects that: the outer periphery of the water inlet of the volute body of the present utility model is provided with a water outlet that fits with the water outlet of the filter device. the connection position, so that there is a gap for the water supply to flow through between the connection position and the water outlet.
  • a first gap at the water outlet of the volute body a first water flow channel is formed between the first gap and the casing.
  • a second water flow channel is formed between the concave portion and the casing.
  • the material After the volute is installed on the water pump, when the water pump is working, the material enters the chamber and the spiral flow channel from the water inlet in sequence, and flows to the water outlet, and a part of the water in the water outlet is discharged to complete the filtration water path.
  • the water located in the other part of the water outlet cools the motor through the first gap, absorbs the heat of the motor, enters the chamber and the spiral flow channel from the recess through the gap and the water inlet hole, and is discharged from the water outlet to complete the water cooling cycle.
  • the water pump By opening holes and recesses at specific positions of the volute body, the water pump is formed with two water paths, a filtering water path and a water cooling circulation main path, during operation.
  • the volute has a simple structure and can be preferably used in a water pump. After the volute is installed on the water pump, the water can be used to cool the motor, and there is no need to install a heat dissipation device for the motor to dissipate heat, which simplifies the internal structure of the water pump, achieves better heat dissipation effect of the water pump, and effectively reduces the cost of the water pump.
  • Fig. 1 is the perspective view of the volute of the present utility model embodiment in the front view direction;
  • Fig. 2 is the perspective view of the volute of the embodiment of the present invention in the rear view direction;
  • FIG. 3 is a schematic structural diagram of a first half-shell according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a second half-shell according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a water pump according to an embodiment of the present invention.
  • Fig. 6 is the exploded view of the water pump of the embodiment of the present utility model
  • FIG. 7 is a perspective view of an impeller of a water pump according to an embodiment of the present invention.
  • first, second, etc. are used to describe various information in the present invention, but the information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other.
  • first information may also be referred to as “second” information
  • second information may also be referred to as “first” information without departing from the scope of the present invention.
  • connection and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected in one piece; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two components.
  • connection should be understood in specific situations.
  • a volute of a preferred embodiment of the present invention is mainly applied to a water pump.
  • the water pump includes a housing 15 , a filter device 16 , a motor housing 17 , a motor (not shown in the figures), a volute, and an impeller 19 .
  • Both the filter device 16 and the volute are installed in the casing 15 , and the casing 15 is provided with a first feed end 20 and a water outlet 21 .
  • the filter device 16 is provided with a second feed end 22 and a water outlet end 23 , and the second feed end 22 communicates with the first feed end 20 .
  • the motor casing 17 includes an outer casing 171 and an inner casing 172 installed in the outer casing 171 , a water cooling cavity 24 is formed between the inner casing 172 and the outer casing 171 , and the motor is installed in the inner casing 172 .
  • One end of the impeller 19 is connected to the motor through the outer casing 171 and the inner casing 172 in sequence, and the other end of the impeller 19 is located in the volute.
  • the impeller 19 includes a connecting shaft 191, a wheel housing 192 and a blade 193.
  • One end of the connecting shaft 191 is connected to the motor through the outer casing 171 and the inner casing 172 in turn, and the other end of the connecting shaft 191 is connected to the wheel casing 192.
  • the blade 193 is rotatably connected to the wheel inside the shell 192.
  • the volute provided by the present invention includes a volute body 14 , and the volute body 14 is provided with a chamber 1 and a spiral flow channel 2 communicating with the chamber 1 , and the chamber 1 is arranged in the volute.
  • the other end of the impeller 19 is located in the chamber 1 .
  • the chamber 1 has a water inlet 3 and at least one water inlet hole 4 provided on the outer periphery of the water inlet 3 .
  • the outer circumference of the water inlet 3 is also provided with a connection position 8 for clearance fit with the water outlet 23 of the filter device 16 in the water pump.
  • the outer circumference of the spiral flow channel 2 is provided with a water outlet 5, and at least one side of the water outlet 5 is provided with a water outlet 5.
  • the volute in this embodiment includes a first half-shell 141 and a second half-shell 142 .
  • Both the first half casing 141 and the second half casing 142 are made of plastic, which can reduce the overall weight of the volute and the water pump.
  • the first half-shell 141 and the second half-shell 142 are connected by welding or other mechanical connection.
  • the opposite side of the first half-shell 141 and the second half-shell 142 is provided with a snap-fitting protrusion (not shown in the figure), and the opposite side of the second half-shell 142 and the first half-shell 141 is provided with The connection between the first half-shell 141 and the second half-shell 142 is reinforced by the snap-fit with the snap-fit concave portion (not shown in the figure).
  • the first half-shell 141 and the second half-shell 142 are connected to form the chamber 1 and the spiral flow channel 2 .
  • the first half-shell 141 and the second half-shell 142 together form the water outlet 5 . As shown in FIG.
  • the shape of the water inlet 3 is circular, and the water inlet 3 is arranged at the center of the first half-shell 141 .
  • the connecting position 8 is provided on the side of the first half-shell 141 away from the second half-shell 142 , and the concave position 7 is provided on the outer circumference of the first half-shell 141 .
  • the volute body 14 is located between the filter device 16 and the casing 171 , and the volute body 14 is connected to the filter device 16 and the casing 171 respectively.
  • the volute body 14 is connected to the filter device 16 through the connection point 8 .
  • the connection position 8 and the water outlet end 23 are in clearance fit, so that a gap is formed between the connection position 8 and the water outlet end 23 .
  • a first water flow channel is formed between the first gap 6 and the inner wall of the housing 15, and the first water flow channel communicates with the water cooling cavity 24.
  • a second water flow channel through which the water flow passes is formed between the recess 7 and the inner side wall of the casing 15 .
  • the concave position 7 corresponds to the position of the water cooling cavity 24 , so that the second water flow channel communicates with the water cooling cavity 24 .
  • the second water flow channel also communicates with the gap. The water flowing out from the first notch 6 can enter the water cooling cavity 24 to take away the heat of the motor outside the inner casing 172 of the motor, so as to cool the motor.
  • the cooled water located in the water cooling chamber 24 enters the gap through the recess 7 , enters the chamber 1 and the spiral flow channel 2 through the water inlet hole 4 , and is discharged from the water outlet 21 through the water outlet 5 .
  • the above water circuit forms the main circuit of the water cooling cycle.
  • the impeller 19 rotates in the chamber 1 to form a negative pressure environment, so that the water filtered by the filter device 16 enters the chamber 1 from the water inlet 3 .
  • the water passes through the spiral flow channel 2, a part of the water is discharged to the water outlet 21 on the casing 15 through the water outlet 5 to be discharged to the outside of the water pump, and this part of the water channel is a filtered water channel.
  • the water located in another part of the water outlet 5 flows out from the first gap 6 and flows into the water cooling cavity 24 along the first water flow channel, and the outer surface of the inner shell 172 reduces the operating temperature of the motor in a water-cooled manner, so that the water pump can
  • the cooling module is omitted, the volume of the water pump is reduced, and the cost is reduced.
  • the water flows from the second water channel formed between the recess 7 and the water pump housing 15, passes through the gap and the water inlet hole 4 in turn, enters the chamber 1 and the spiral flow channel 2, and discharges the water pump from the water outlet 5.
  • the above water circuit is the main circuit of water cooling cycle.
  • the volute has a simple structure, and is connected to the filter device 16 of the water pump through the connection position 8; by setting the first gap 6, part of the water can flow through the outside of the motor, so as to reduce the operating temperature of the motor, achieve the effect of high-efficiency water cooling, and improve the water pump.
  • the gap and the water inlet hole 4 By setting the recess 7, the gap and the water inlet hole 4 to form a flow channel for the water after cooling the motor to return to the volute, the water after reducing the temperature of the motor can flow from the water outlet 5 together with the water flow of other parts. It is discharged, or discharged from the first notch 6 to the outside of the motor casing 17 again, and participates in the water cooling and cooling operation again.
  • the volute After using the volute, the volute provides more than two circulating water paths, and the motor is cooled by water cooling without installing a heat dissipation module, which simplifies the internal structure of the water pump, reduces the cost of the water pump, and enhances the heat dissipation effect of the motor.
  • the number of water inlet holes 4 is at least one.
  • the number of water inlet holes 4 is only one, the water cooling efficiency of the water cooling main circuit is low. Therefore, in this embodiment, the number of water inlet holes 4 is several, and each water inlet hole 4 is evenly distributed at the water inlet at equal intervals with the central axis of the water inlet 3 (or the center of the water inlet 3) as the center. 3 to ensure that the water flowing from the gap to the vicinity of the water inlet 3 can enter the chamber 1 from all directions.
  • the water outlet 23 of the filter device 16 in the existing water pump is structured as a cylindrical annular convex portion.
  • the connection position 8 is a recess for clearance fit with the water outlet end 23 of the filter device 16 , specifically, the recess is an annular recess.
  • the concave portion is recessed toward the inner side of the volute body 14 along the axial direction of the volute body 14 , that is, toward the direction of the chamber 1 .
  • the concave portion is connected with the annular convex portion of the filter device 16 to ensure that the volute is connected to the filter device 16 .
  • a clearance fit is adopted between the concave portion and the annular convex portion of the filter device 16 to form a gap through which the above-mentioned water supply flow passes, forming a complete main circuit of water cooling circulation.
  • the water inlet hole 4 is arranged on the bottom side of the concave part, so that the water flow from the gap directly flows into the chamber 1 through the water inlet hole 4, so as to ensure the integrity of the main circuit of the water cooling cycle and shorten the water circuit.
  • the volute body 14 is provided with two rings of annular protrusions 9 along its axis direction outside the chamber 1 , and recesses are formed between the annular protrusions 9 .
  • the axes of the two rings of annular protrusions 9 are located on the same straight line, and the water inlet hole 4 is located between the two rings of annular protrusions 9 .
  • the distance between the two rings of annular protrusions 9 is greater than the width of the annular convex portion of the filter device 16 , so that the width of the concave portion is greater than the width of the annular convex portion, ensuring that the concave portion fits with the water outlet 23 of the filter device 16 to form a gap.
  • the sum of the opening areas of the water inlet holes 4 is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the openings of the water inlet holes 4 are located.
  • the ratio of the cross-sectional area of the water inlet hole 4 to the connection position 8 is the optimal ratio determined by the research and development personnel after repeated experiments. When the ratio of the opening area of the water inlet hole 4 to the cross-sectional area of the concave portion in the plane where the opening of the water inlet hole 4 is located is too small, the amount of water flowing out from the water cooling cavity 24 is small, resulting in the water flow rate of the water cooling main circuit being too slow, which is The efficiency of motor cooling is low.
  • the ratio of the opening area of the water inlet hole 4 to the cross-sectional area of the concave portion in the plane where the opening of the water inlet hole 4 is located is too large, the negative pressure effect generated by the rotation of the impeller 19 inside the volute 14 will be affected, and the water intake of the water pump will be affected. The amount of water in the filtration waterway is reduced, resulting in a low efficiency of the water filtration cycle. Therefore, when the opening area of the water inlet hole 4 is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the opening of the water inlet hole 4 is located, the water inlet hole 4 can make the operation of the water filtration channel of the water pump not affected.
  • the water inlet hole 4 is a circular hole, and the diameter of the water inlet hole 4 is 2 mm ⁇ 6 mm.
  • the spacing between the water inlet holes 4 is 5 mm to 15 mm. When the spacing between the water inlet holes 4 is less than 5 mm, too many water inlet holes 4 are provided on the volute 14 , and the volute 14 has too many openings, which is easy to reduce the structural strength of the volute 14 .
  • the arrangement of the water inlet holes 4 is too dense, which will affect the effect of the impeller 19 to generate negative pressure, resulting in an excessively small amount of water in the water inlet 3 and reducing the amount of water in the filtered water channel.
  • the distance between the water inlet holes 4 is greater than 15mm, the amount of water flowing into and out of the water cooling space will be too small, and the circulation of the water cooling main circuit will be too slow, thereby reducing the efficiency of cooling the motor. Therefore, when the distance between the water inlet holes 4 is kept between 5mm and 15mm, the circulation efficiency of the main water cooling circuit can be improved as much as possible without affecting the flow of the filtering water circuit. Make the cooling of the motor as effective as possible.
  • the number of the first notches 6 is at least one.
  • the number of the first gaps 6 is two or more, and more water at the water outlet 5 can flow into the water cooling cavity 24, thereby increasing the water volume of the water cooling main circuit and improving the cooling rate of the motor.
  • the number of the first notches 6 is two.
  • the positions of the first notches 6 can be staggered.
  • the first gaps 6 are symmetrically arranged on both sides of the water outlet 5, which can further increase the quantity of water flowing out from the water outlet 5, increase the water flow of the first gap 6, and speed up the water circulation.
  • the sizes of the two first notches 6 are the same.
  • the opening area of the first notch 6 is 0.7 mm 2 to 176 mm 2 .
  • the opening of the first notch 6 When the opening of the first notch 6 is too small, the water flow rate of the first water channel is too small, which affects the water circulation effect of the water cooling circulation main circuit. When the opening of the first notch 6 is too large, the amount of water discharged from the water outlet 5 through the water outlet 21 is small, which affects the operation of the filtering water channel. When the opening area of the first notch 6 is in the range of 0.7 mm 2 to 176 mm 2 , the maximum flow rate of the water cooling circulation main circuit and the filtering water circuit can be ensured at the same time, and the water cooling circulation and water filtration efficiency can be accelerated.
  • the outer circumference of the volute body 14 has at least two connecting protrusions 10 extending along its radial direction, and recesses 7 are formed between the connecting protrusions 10 . Since the volute body 14 is installed in the casing 15 and connected to the filter device 16, in order to allow the water flow to return to the chamber 1, there must be a second flow of water between the volute body 14 and the casing 15 through which the water flow passes. aisle.
  • the connecting convex portion 10 is provided on the outer periphery of the volute body 14 to form the concave position 7, which can leave a second water flow channel between the volute body 14 and the casing 15 without affecting the volume of the chamber 1, so as to form a Water cooling main road.
  • the water in the water cooling chamber 24 can flow into the gap through the second water flow channel between the recess 7 and the housing 15 , enter the chamber 1 and the spiral flow channel 2 from the water inlet hole 4 , and flow from the water outlet through the water outlet 5 . 21 discharge.
  • the water pump further includes a connecting piece 26 disposed between the volute and the motor housing 17 , and the volute and the housing 171 are connected by the connecting piece 26 .
  • the volute body 14 is provided with a limit slot 18 along its axial direction.
  • the limit slot 18 is used for positioning and matching with the connecting piece 26 to ensure that the coaxiality of the volute body 14 , the connecting piece 26 and the motor housing 17 is consistent.
  • there are several limit slots 18 and the plurality of limit slots 18 are evenly distributed on one side of the volute body 14 close to the connecting piece 26 with the center of the water inlet 3 as the center.
  • the limit slot 18 is composed of two limit protrusions 11 .
  • the limiting protrusions 11 extend along the axial direction of the volute body 14 , and the two limiting protrusions 11 are arranged side by side on the same straight line.
  • the side of the volute body 14 close to the connecting piece 26 is provided with the connecting pipe 12 .
  • the connecting pipe 12 is provided on the second half-shell 142 .
  • the first end of the connecting pipe 12 communicates with the chamber 1 .
  • the shape of the connecting pipe 12 is cylindrical.
  • the end surface of the second end portion of the connecting pipe 12 in this embodiment is in contact with the housing 171 .
  • the end of the second end portion of the connecting pipe 12 may also abut against the inner shell 172 .
  • the above-mentioned main circuit of the water cooling cycle can cool down the motor, but there is still room for optimization in this solution.
  • a second notch 13 is provided on the second end of the connecting pipe 12 , and the second notch 13 is recessed along the axis direction of the connecting pipe 12 .
  • the second gap 13 and the housing 171 form a third water flow channel, and the third water flow channel communicates with the water cooling chamber 24 and the chamber 1 respectively.
  • a part of the water in the water cooling cavity 24 can flow into the connecting pipe 12 from the second gap 13 .
  • the pump can also add a water-cooling cycle auxiliary circuit. As shown in FIG.
  • the wheel housing 192 of the impeller 19 of the water pump is provided with a water flow through hole 25 , and the third water flow channel communicates with the chamber 1 through the water flow through hole 25 .
  • a part of the water in the water-cooling chamber 24 flows into the water-cooling circulation auxiliary circuit.
  • the water cooling circulation auxiliary circuit is as follows: a part of the water in the water cooling cavity 24 flows into the connecting pipe 12 through the second gap 13 , enters the impeller 19 through the water through hole 25 , is thrown out by the impeller 19 , and is discharged from the water outlet 5 and the water outlet 21 .
  • the volute can form a water cooling circulation auxiliary circuit with other parts of the water pump after being installed on the water pump, making full use of the filtered water to cool the motor, further speeding up the water circulation efficiency and improving the cooling effect. rate.
  • the opening area of the second notch 13 is 0.7 mm 2 to 176 mm 2 , which can improve the circulation efficiency of the water cooling circulation auxiliary circuit without affecting the water intake of the water pump.
  • the opening area of the second notch 13 is less than 0.7 mm 2 , the circulation efficiency of the water-cooling circulation auxiliary circuit is too low, and the effect of the water-cooling circulation auxiliary circuit is small.
  • the opening area of the second notch 13 is larger than 176 mm 2 , the negative pressure effect generated when the impeller 19 rotates becomes smaller, which affects the water intake of the pump.
  • the width of the second notch 13 is 3 mm ⁇ 8 mm.
  • the shape of the second notch 13 is not limited.
  • the number of the second notches 13 is at least two. If the number of the second gap 13 is only one, the amount of water in the auxiliary circuit of the water cooling circulation is small.
  • the number of the second notches 13 in this embodiment is two.
  • the second notches 13 are symmetrically arranged along the axis of the connecting pipe 12 , which can increase the water flow of the water cooling circulation auxiliary circuit as much as possible without affecting the filtering water circuit.
  • the present invention also provides a water pump, which includes the volute in any of the above technical solutions.
  • a water pump which includes the volute in any of the above technical solutions.
  • the volute body 14 includes a first half-shell 141 and a second half-shell 142, and the first half-shell 141 and the second half-shell 142 are connected to form the chamber 1 and the spiral flow together.
  • the water inlet 3 , the water inlet hole 4 and the connection position 8 are all arranged on the first half-shell 141
  • the connecting pipe 12 and the limit slot 18 are all arranged on the second half-shell 142 .
  • Both the first half-shell 141 and the second half-shell 142 are provided with recesses 7 , and the positions of the recesses 7 correspond to each other.
  • connection position 8 of the first half-shell 141 is clearance fit and connected with the water outlet 23 of the filter device 16 .
  • the water outlet 5 corresponds to the position of the water outlet 21 .
  • the second half casing 142 is connected to the motor casing 17 .
  • the connecting pipe 12 is abutted on the casing 171, and the water cooling cavity 24 is communicated with the first flowing water channel and the second flowing water channel, respectively.
  • the material enters the filter device 16 from the first feed end 20 through the second feed end 22 , the filtered water enters the water inlet 3 from the water outlet 23 , passes through the chamber 1 and the spiral flow channel 2 from the outlet
  • the water outlet 5 is discharged, and a part of the water is discharged from the water outlet 21 to form a filtered water channel.
  • Another part of the water enters the water-cooling cavity 24 from the first gap 6, and a part of the water in the water-cooling cavity 24 enters the gap through the recess 7, and enters the cavity 1 and the spiral flow channel 2 through the water inlet hole 4, and passes through the water outlet 5.
  • the water outlet 21 is discharged to form the main circuit of the water cooling cycle.
  • Another part of the water in the water cooling chamber 24 enters the connecting pipe 12 from the second gap 13, passes through the water through holes 25 on the impeller 19, enters the chamber 1, and is thrown out by the blades 193 to the water outlet 5 to form a water cooling circulation auxiliary circuit.
  • the embodiments of the present invention provide a volute and a water pump with the volute.
  • the outer periphery of the water inlet of the volute body is provided with a connection position that fits with the water outlet of the filter device, so that the connection position and the water outlet are connected.
  • a first gap at the water outlet of the volute body a first water flow channel is formed between the first gap and the casing.
  • a second water flow channel is formed between the recess and the casing.
  • the material After the volute is installed on the water pump, when the water pump is working, the material enters the chamber and the spiral flow channel from the water inlet in sequence, and flows to the water outlet, and a part of the water in the water outlet is discharged to complete the filtration water path.
  • the water located in the other part of the water outlet cools the motor through the first gap, absorbs the heat of the motor, enters the chamber and the spiral flow channel from the recess through the gap and the water inlet hole, and is discharged from the water outlet to complete the water cooling cycle.
  • the water pump By opening holes and recesses at specific positions of the volute body, the water pump is formed with two water paths, a filtering water path and a water cooling circulation main path, during operation.
  • the volute has a simple structure and can be preferably used in a water pump. After the volute is installed on the water pump, the water can be used to cool the motor, and there is no need to install a heat dissipation device for the motor to dissipate heat, which simplifies the internal structure of the water pump, achieves better heat dissipation effect of the water pump, and effectively reduces the cost of the water pump.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A volute and a water pump having the volute. The volute comprises a volute body (14). The volute body (14) is provided with a chamber (1) and a spiral flow channel (2) communicated with the chamber (1), and the chamber (1) is provided in the middle of the volute body (14). The other end of an impeller (19) is located in the chamber (1). The chamber (1) is provided with a water inlet (3) and at least one water inlet hole (4) provided at the periphery of the water inlet (3). The periphery of the water inlet (3) is further provided with a connecting position (8) for being in clearance fit with a water outlet end (23) of a filtering device (16) in the water pump. A water outlet (5) is formed at the tangent line of the outer circumference of the spiral flow channel (2), a first notch (6) is formed in at least one side of the water outlet (5), and a recess position (7) is formed on the outer side of the volute body (14). The volute and the water pump having the volute are simple in structure, and the internal structure of the water pump can be simplified.

Description

一种蜗壳及具有该蜗壳的水泵A volute and a water pump with the volute 技术领域technical field
本实用新型涉及水泵技术领域,特别是涉及一种蜗壳及具有该蜗壳的水泵。The utility model relates to the technical field of water pumps, in particular to a volute and a water pump with the volute.
背景技术Background technique
水冷水泵是输送液体或使液体增压的机械。现有的水泵一般包括蜗壳、安装在蜗壳内的叶轮、用于驱动叶轮转动的电机等零部件。利用电机的主轴驱动叶轮转动以形成负压,水池的水在外界大气压力下被吸入蜗壳并补充了这个空间,继而被叶轮甩出蜗壳,水便可源源不断地进行输送。Water-cooled water pumps are machinery that transports liquids or pressurizes liquids. Existing water pumps generally include a volute, an impeller installed in the volute, a motor for driving the impeller to rotate, and other components. The main shaft of the motor is used to drive the impeller to rotate to form a negative pressure. The water in the pool is sucked into the volute under the external atmospheric pressure and supplements this space, and then thrown out of the volute by the impeller, and the water can be continuously transported.
在水泵工作过程中,电机需要持续不断地运转,产生一定热量。为了降低电机的运行温度,现有的水泵在电机附件加装散热器,导致水泵内部结构较为复杂,水泵体积庞大。若采用全新的方式降低电机温度,简化水泵内部结构,则现有的蜗壳均无法安装在泵体中。During the working process of the pump, the motor needs to run continuously to generate a certain amount of heat. In order to reduce the operating temperature of the motor, the existing water pump is equipped with a radiator attached to the motor, resulting in a complicated internal structure of the water pump and a large volume of the water pump. If a new method is adopted to reduce the temperature of the motor and simplify the internal structure of the pump, the existing volutes cannot be installed in the pump body.
实用新型内容Utility model content
本实用新型的目的是:提供一种蜗壳及具有该蜗壳的水泵,其结构简单,能简化水泵的内部结构。The purpose of the utility model is to provide a volute and a water pump with the volute, which has a simple structure and can simplify the internal structure of the water pump.
为了实现上述目的,本实用新型提供了一种蜗壳及具有该蜗壳的水泵,其包括蜗壳本体,所述蜗壳本体设有腔室和与所述腔室连通的螺旋流道,所述腔室具有进水口和至少一个设置在所述进水口的外周的进水孔,所述进水口的外周还设有用于与过滤装置的出水端间隙配合的连接位,所述螺旋流道具有出水口,所述出水口的至少一侧设有第一缺口,所述蜗壳本体的外周设有凹位。In order to achieve the above purpose, the present invention provides a volute and a water pump having the volute, which comprises a volute body, and the volute body is provided with a chamber and a spiral flow channel communicating with the chamber, so that the The chamber has a water inlet and at least one water inlet hole arranged on the outer periphery of the water inlet, the outer periphery of the water inlet is also provided with a connection position for clearance fit with the water outlet of the filter device, and the spiral flow channel has A water outlet, at least one side of the water outlet is provided with a first notch, and the outer periphery of the volute body is provided with a concave position.
可选地,所述进水孔的数量为若干个,各所述进水孔以所述进水口的中心轴线为中心等间隔均匀分布在所述进水口的外周。Optionally, the number of the water inlet holes is several, and each of the water inlet holes is evenly distributed on the outer periphery of the water inlet at equal intervals with the central axis of the water inlet as the center.
可选地,所述连接位为用于与过滤装置的出水端间隙配合的凹部,所述凹部沿所述蜗壳本体的轴线方向向内凹陷,所述进水孔设置在所述凹部上。Optionally, the connection position is a concave portion for clearance fit with the water outlet end of the filter device, the concave portion is concave inward along the axial direction of the volute body, and the water inlet hole is provided on the concave portion.
可选地,所述蜗壳本体沿其轴线方向向外设有两圈环形凸起,各所述环形凸起之间形成所述凹部。Optionally, the volute body is provided with two rings of annular protrusions outward along the axial direction thereof, and the concave portion is formed between the annular protrusions.
可选地,各所述进水孔的开口面积之和为所述凹部位于所述进水孔的开口所在平面内的截面面积的10%~50%。Optionally, the sum of the opening areas of the water inlet holes is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the opening of the water inlet hole is located.
可选地,所述第一缺口的开口面积为0.7mm 2~176mm 2Optionally, the opening area of the first notch is 0.7 mm 2 to 176 mm 2 .
可选地,所述第一缺口的数量为至少两个。Optionally, the number of the first gaps is at least two.
可选地,各所述第一缺口对称设置在所述出水口的两侧。Optionally, each of the first notches is symmetrically arranged on both sides of the water outlet.
可选地,所述蜗壳本体的外周沿其径向延伸有至少两个连接凸部,各所述连接凸部之间形成所述凹位。Optionally, at least two connecting protrusions extend along the radial direction of the outer circumference of the volute body, and the concave positions are formed between the connecting protrusions.
可选地,所述蜗壳本体上沿其轴向设有限位卡槽。Optionally, the volute body is provided with a limit slot along its axial direction.
可选地,所述蜗壳本体的一侧设有连接管,所述连接管的第一端部与所述腔室连通。Optionally, a connecting pipe is provided on one side of the volute body, and the first end of the connecting pipe communicates with the chamber.
可选地,所述连接管的第二端部上设有第二缺口,所述第二缺口沿所述连接管的轴线方向凹陷。Optionally, a second notch is provided on the second end of the connecting pipe, and the second notch is recessed along the axis direction of the connecting pipe.
可选地,所述第二缺口的开口面积为0.7mm 2~176mm 2Optionally, the opening area of the second notch is 0.7 mm 2 to 176 mm 2 .
可选地,所述第二缺口的数量为至少两个。Optionally, the number of the second gaps is at least two.
可选地,各所述第二缺口沿所述连接管的轴线对称设置。Optionally, each of the second notches is symmetrically arranged along the axis of the connecting pipe.
可选地,所述蜗壳本体包括第一半壳体和与所述第一半壳体连接的第二半壳体。Optionally, the volute body includes a first half-shell and a second half-shell connected to the first half-shell.
可选地,所述蜗壳本体的材料为塑料。Optionally, the material of the volute body is plastic.
为了解决相同的技术问题,本实用新型还提供一种水泵,其包括如上述任一技术方案所述的蜗壳。In order to solve the same technical problem, the present invention also provides a water pump, which includes the volute as described in any of the above technical solutions.
本实用新型提供的一种蜗壳及具有该蜗壳的水泵与现有技术相比,其有益效果在于:本实用新型的蜗壳本体的进水口外周设有与过滤装置的出水端间隙配合的连接位,使得连接位与出水端之间设有供水流 通过的间隙。通过在蜗壳本体的出水口设有第一缺口,令第一缺口与壳体之间形成有第一流水通道。通过在蜗壳外周设有凹位,使得凹位与壳体之间形成第二流水通道。将该蜗壳安装在水泵上后,在水泵工作时,物料从进水口依次进入腔室和所述螺旋流道,流至出水口,位于出水口内的一部分的水排出,完成过滤水路。位于出水口另一部分的水经第一缺口冷却电机,吸收电机的热量后,从凹位经过间隙和进水孔进入腔室和螺旋流道内,再从出水口排出,完成水冷循环。通过在蜗壳本体的特定位置上开设孔位和凹部等,使得水泵在运行过程中,形成有过滤水路和水冷循环主路两条水路。该蜗壳的结构简单,能够较好地适用于水泵中。蜗壳安装在水泵上后,能利用水为电机降温,无需安装为电机散热的散热装置,简化了水泵内部结构,实现了更好的水泵散热效果,有效降低了水泵的成本。Compared with the prior art, a volute and a water pump with the volute provided by the utility model have the beneficial effects that: the outer periphery of the water inlet of the volute body of the present utility model is provided with a water outlet that fits with the water outlet of the filter device. the connection position, so that there is a gap for the water supply to flow through between the connection position and the water outlet. By providing a first gap at the water outlet of the volute body, a first water flow channel is formed between the first gap and the casing. By providing a concave portion on the outer periphery of the volute, a second water flow channel is formed between the concave portion and the casing. After the volute is installed on the water pump, when the water pump is working, the material enters the chamber and the spiral flow channel from the water inlet in sequence, and flows to the water outlet, and a part of the water in the water outlet is discharged to complete the filtration water path. The water located in the other part of the water outlet cools the motor through the first gap, absorbs the heat of the motor, enters the chamber and the spiral flow channel from the recess through the gap and the water inlet hole, and is discharged from the water outlet to complete the water cooling cycle. By opening holes and recesses at specific positions of the volute body, the water pump is formed with two water paths, a filtering water path and a water cooling circulation main path, during operation. The volute has a simple structure and can be preferably used in a water pump. After the volute is installed on the water pump, the water can be used to cool the motor, and there is no need to install a heat dissipation device for the motor to dissipate heat, which simplifies the internal structure of the water pump, achieves better heat dissipation effect of the water pump, and effectively reduces the cost of the water pump.
附图说明Description of drawings
图1是本实用新型实施例的蜗壳在正视方向的立体图;Fig. 1 is the perspective view of the volute of the present utility model embodiment in the front view direction;
图2是本实用新型实施例的蜗壳在后视方向的立体图;Fig. 2 is the perspective view of the volute of the embodiment of the present invention in the rear view direction;
图3是本实用新型实施例的第一半壳体的结构示意图;3 is a schematic structural diagram of a first half-shell according to an embodiment of the present invention;
图4是本实用新型实施例的第二半壳体的结构示意图。FIG. 4 is a schematic structural diagram of a second half-shell according to an embodiment of the present invention.
图5是本实用新型实施例的水泵的结构示意图;5 is a schematic structural diagram of a water pump according to an embodiment of the present invention;
图6是本实用新型实施例的水泵的爆炸图;Fig. 6 is the exploded view of the water pump of the embodiment of the present utility model;
图7是本实用新型实施例的水泵的叶轮的立体图。7 is a perspective view of an impeller of a water pump according to an embodiment of the present invention.
图中,1、腔室;2、螺旋流道;3、进水口;4、进水孔;5、出水口;6、第一缺口;7、凹位;8、连接位;9、环形凸起;10、连接凸部;11、限位凸起;12、连接管;13、第二缺口;14、蜗壳本体;141、第一半壳体;142、第二半壳体;15、壳体;16、过滤装置;17、电机壳;171、外壳;172、内壳;18、限位卡槽;19、叶轮;191、连接轴;192、轮壳;193、叶片;20、第一进料端;21、出水部;22、第二进料端;23、出水端;24、水冷腔;25、流水通孔;26、连接件。In the figure, 1, chamber; 2, spiral flow channel; 3, water inlet; 4, water inlet hole; 5, water outlet; 6, first notch; 7, concave position; 8, connecting position; 9, annular convex 10, connecting convex part; 11, limiting protrusion; 12, connecting pipe; 13, second notch; 14, volute body; 141, first half shell; 142, second half shell; 15, shell; 16, filter device; 17, motor shell; 171, outer shell; 172, inner shell; 18, limit slot; 19, impeller; 191, connecting shaft; 192, wheel shell; 193, blade; 20, 21, the water outlet; 22, the second feed end; 23, the water outlet; 24, the water cooling chamber; 25, the water through hole; 26, the connecting piece.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本实用新型的描述中,应当理解的是,本实用新型中采用术语在本实用新型的描述中,应当理解的是,本实用新型中采用术语“中心”、“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms “center”, “upper”, “lower”, The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
应当理解的是,本实用新型中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本实用新型范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。It should be understood that the terms "first", "second", etc. are used to describe various information in the present invention, but the information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information without departing from the scope of the present invention.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected in one piece; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型的优选实施例的一种蜗壳主要应用在水泵上。如图5和图6所示,该水泵包括壳体15、过滤装置16、电机壳17、电机(图中未示出)、蜗壳、以及叶轮19。过滤装置16和蜗壳均安装在壳体15内,壳体15上设有第一进料端20和出水部21。过滤装置16上设有第二进料端22和出水端23,第二进料端22与第一进料端20连通。电机壳17包括外壳171和安装在外壳171内的内壳172,内壳172和外壳171之间形成有水冷腔24,电机安装在内壳172内。叶轮19的一端依 次穿过外壳171、内壳172与电机连接,叶轮19的另一端位于蜗壳内。叶轮19包括连接轴191、轮壳192和叶片193,连接轴191的一端依次穿过外壳171、内壳172与电机连接,连接轴191的另一端与轮壳192连接,叶片193转动连接在轮壳192内。A volute of a preferred embodiment of the present invention is mainly applied to a water pump. As shown in FIGS. 5 and 6 , the water pump includes a housing 15 , a filter device 16 , a motor housing 17 , a motor (not shown in the figures), a volute, and an impeller 19 . Both the filter device 16 and the volute are installed in the casing 15 , and the casing 15 is provided with a first feed end 20 and a water outlet 21 . The filter device 16 is provided with a second feed end 22 and a water outlet end 23 , and the second feed end 22 communicates with the first feed end 20 . The motor casing 17 includes an outer casing 171 and an inner casing 172 installed in the outer casing 171 , a water cooling cavity 24 is formed between the inner casing 172 and the outer casing 171 , and the motor is installed in the inner casing 172 . One end of the impeller 19 is connected to the motor through the outer casing 171 and the inner casing 172 in sequence, and the other end of the impeller 19 is located in the volute. The impeller 19 includes a connecting shaft 191, a wheel housing 192 and a blade 193. One end of the connecting shaft 191 is connected to the motor through the outer casing 171 and the inner casing 172 in turn, and the other end of the connecting shaft 191 is connected to the wheel casing 192. The blade 193 is rotatably connected to the wheel inside the shell 192.
如图1至图4所示,本实用新型提供的蜗壳包括蜗壳本体14,蜗壳本体14设有腔室1和与腔室1连通的螺旋流道2,腔室1设置在蜗壳本体14的中部。叶轮19的另一端位于腔室1内。腔室1具有进水口3和至少一个设置在进水口3的外周的进水孔4。进水口3的外周还设有用于与水泵中的过滤装置16的出水端23间隙配合的连接位8,螺旋流道2的外圆周切线处设有出水口5,出水口5的至少一侧设有第一缺口6,蜗壳本体14的外侧设有凹位7。As shown in FIGS. 1 to 4 , the volute provided by the present invention includes a volute body 14 , and the volute body 14 is provided with a chamber 1 and a spiral flow channel 2 communicating with the chamber 1 , and the chamber 1 is arranged in the volute. The middle of the body 14 . The other end of the impeller 19 is located in the chamber 1 . The chamber 1 has a water inlet 3 and at least one water inlet hole 4 provided on the outer periphery of the water inlet 3 . The outer circumference of the water inlet 3 is also provided with a connection position 8 for clearance fit with the water outlet 23 of the filter device 16 in the water pump. The outer circumference of the spiral flow channel 2 is provided with a water outlet 5, and at least one side of the water outlet 5 is provided with a water outlet 5. There is a first notch 6 , and a concave position 7 is provided on the outer side of the volute body 14 .
如图3和图4所示,本实施例中的蜗壳包括第一半壳体141和第二半壳体142。第一半壳体141和第二半壳体142均由塑料制成,能降低蜗壳和水泵的整体重量。第一半壳体141和第二半壳体142通过焊接或其他机械连接的方式连接。第一半壳体141和第二半壳体142相对的一侧设有卡接凸部(图中未示出),第二半壳体142和第一半壳体141相对的一侧设有与卡接凹部(图中未示出),通过卡接凸部和卡接凹部的卡接,以加固第一半壳体141和第二半壳体142之间的连接。第一半壳体141和第二半壳体142相连接,以形成腔室1和螺旋流道2。第一半壳体141和第二半壳体142共同形成出水口5。如图3所示,进水口3的形状为圆形,进水口3设置在第一半壳体141的中心处。连接位8设置在第一半壳体141远离第二半壳体142的一侧,凹位7设置在第一半壳体141的外周上。As shown in FIGS. 3 and 4 , the volute in this embodiment includes a first half-shell 141 and a second half-shell 142 . Both the first half casing 141 and the second half casing 142 are made of plastic, which can reduce the overall weight of the volute and the water pump. The first half-shell 141 and the second half-shell 142 are connected by welding or other mechanical connection. The opposite side of the first half-shell 141 and the second half-shell 142 is provided with a snap-fitting protrusion (not shown in the figure), and the opposite side of the second half-shell 142 and the first half-shell 141 is provided with The connection between the first half-shell 141 and the second half-shell 142 is reinforced by the snap-fit with the snap-fit concave portion (not shown in the figure). The first half-shell 141 and the second half-shell 142 are connected to form the chamber 1 and the spiral flow channel 2 . The first half-shell 141 and the second half-shell 142 together form the water outlet 5 . As shown in FIG. 3 , the shape of the water inlet 3 is circular, and the water inlet 3 is arranged at the center of the first half-shell 141 . The connecting position 8 is provided on the side of the first half-shell 141 away from the second half-shell 142 , and the concave position 7 is provided on the outer circumference of the first half-shell 141 .
如图5和图6所示,将该蜗壳安装在水泵上后,蜗壳本体14位于过滤装置16和外壳171之间,且蜗壳本体14分别与过滤装置16和外壳171连接。蜗壳本体14通过连接位8与过滤装置16连接。连接位8和出水端23间隙配合,使得连接位8和出水端23之间形成有间隙。第一缺口6与壳体15的内壁之间形成第一流水通道,第一流水通道与 水冷腔24连通。由于壳体15包裹在蜗壳外部,凹位7与壳体15的内侧壁之间形成有供水流通过的第二流水通道。凹位7与水冷腔24位置对应,使得第二流水通道与水冷腔24连通。第二流水通道还与间隙连通。从第一缺口6流出的水可以进入水冷腔24中,在电机内壳172外面带走电机的热量,实现冷却电机的作用。冷却后的位于水冷腔24的水经凹位7进入间隙,并从进水孔4进入腔室1和螺旋流道2,经出水口5从出水部21排出。上述水路形成水冷循环主路。As shown in FIGS. 5 and 6 , after the volute is installed on the water pump, the volute body 14 is located between the filter device 16 and the casing 171 , and the volute body 14 is connected to the filter device 16 and the casing 171 respectively. The volute body 14 is connected to the filter device 16 through the connection point 8 . The connection position 8 and the water outlet end 23 are in clearance fit, so that a gap is formed between the connection position 8 and the water outlet end 23 . A first water flow channel is formed between the first gap 6 and the inner wall of the housing 15, and the first water flow channel communicates with the water cooling cavity 24. Since the casing 15 is wrapped outside the volute, a second water flow channel through which the water flow passes is formed between the recess 7 and the inner side wall of the casing 15 . The concave position 7 corresponds to the position of the water cooling cavity 24 , so that the second water flow channel communicates with the water cooling cavity 24 . The second water flow channel also communicates with the gap. The water flowing out from the first notch 6 can enter the water cooling cavity 24 to take away the heat of the motor outside the inner casing 172 of the motor, so as to cool the motor. The cooled water located in the water cooling chamber 24 enters the gap through the recess 7 , enters the chamber 1 and the spiral flow channel 2 through the water inlet hole 4 , and is discharged from the water outlet 21 through the water outlet 5 . The above water circuit forms the main circuit of the water cooling cycle.
基于上述技术方案,在工作状态下,叶轮19在腔室1内转动,形成负压环境,令被过滤装置16过滤后的水从进水口3进入腔室1内。水经过螺旋流道2后,一部分的水经出水口5排出至壳体15上的出水部21,以排放至水泵外,该部分的水路为过滤水路。位于出水口5的另一部分的水从第一缺口6流出,沿着第一流水通道流动到水冷腔24内,在内壳172的外表面以水冷的方式降低电机的运行温度,使得该水泵能够省去散热模块,减少水泵体积,降低成本。完成冷却作业后的水从凹位7与水泵壳体15之间形成的第二流水通道,依次经过间隙和进水孔4,进入腔室1和螺旋流道2内,从出水口5排出水泵外,上述水路为水冷循环主路。该蜗壳结构简单,通过连接位8实现与水泵的过滤装置16连接;通过设置第一缺口6,使得部分水能够流经电机外,以降低电机的运行温度,达到高效水冷的效果,提高水泵的散热效果;通过设置凹位7、间隙和进水孔4,以形成供冷却电机后的水返回蜗壳中的流道,降低电机温度后的水能够与其他部分的水流一起从出水口5排出,或再次从第一缺口6排到电机壳17外,再次参与水冷降温作业。使用该蜗壳后,蜗壳提供了两条以上的循环水路,采用水冷的方式冷却电机,无需安装散热模块,简化了水泵的内部结构,降低了水泵成本,增强了电机散热效果。Based on the above technical solutions, in the working state, the impeller 19 rotates in the chamber 1 to form a negative pressure environment, so that the water filtered by the filter device 16 enters the chamber 1 from the water inlet 3 . After the water passes through the spiral flow channel 2, a part of the water is discharged to the water outlet 21 on the casing 15 through the water outlet 5 to be discharged to the outside of the water pump, and this part of the water channel is a filtered water channel. The water located in another part of the water outlet 5 flows out from the first gap 6 and flows into the water cooling cavity 24 along the first water flow channel, and the outer surface of the inner shell 172 reduces the operating temperature of the motor in a water-cooled manner, so that the water pump can The cooling module is omitted, the volume of the water pump is reduced, and the cost is reduced. After the cooling operation is completed, the water flows from the second water channel formed between the recess 7 and the water pump housing 15, passes through the gap and the water inlet hole 4 in turn, enters the chamber 1 and the spiral flow channel 2, and discharges the water pump from the water outlet 5. In addition, the above water circuit is the main circuit of water cooling cycle. The volute has a simple structure, and is connected to the filter device 16 of the water pump through the connection position 8; by setting the first gap 6, part of the water can flow through the outside of the motor, so as to reduce the operating temperature of the motor, achieve the effect of high-efficiency water cooling, and improve the water pump. By setting the recess 7, the gap and the water inlet hole 4 to form a flow channel for the water after cooling the motor to return to the volute, the water after reducing the temperature of the motor can flow from the water outlet 5 together with the water flow of other parts. It is discharged, or discharged from the first notch 6 to the outside of the motor casing 17 again, and participates in the water cooling and cooling operation again. After using the volute, the volute provides more than two circulating water paths, and the motor is cooled by water cooling without installing a heat dissipation module, which simplifies the internal structure of the water pump, reduces the cost of the water pump, and enhances the heat dissipation effect of the motor.
在实际操作中,进水孔4的数量为至少一个。当进水孔4的数量只有一个时,水冷循环主路的水冷效率较低。因此,在本实施例中,进水孔4的数量为若干个,各进水孔4以进水口3的中心轴线(也可 以是以进水口3的圆心)为中心等间隔均匀分布在进水口3的外周,确保从间隙流动到进水口3附近的水能够从各个方向进入腔室1内。In actual operation, the number of water inlet holes 4 is at least one. When the number of water inlet holes 4 is only one, the water cooling efficiency of the water cooling main circuit is low. Therefore, in this embodiment, the number of water inlet holes 4 is several, and each water inlet hole 4 is evenly distributed at the water inlet at equal intervals with the central axis of the water inlet 3 (or the center of the water inlet 3) as the center. 3 to ensure that the water flowing from the gap to the vicinity of the water inlet 3 can enter the chamber 1 from all directions.
现有的水泵中的过滤装置16的出水端23结构为圆柱状的环形凸部。为了更好地与过滤装置16连接,如图2所示,连接位8为用于与过滤装置16的出水端23间隙配合的凹部,具体地,凹部为环形凹部。凹部沿蜗壳本体14的轴线方向向蜗壳本体14的内侧凹陷,也就是朝向腔室1的方向凹陷。凹部与过滤装置16的环形凸部连接,保证蜗壳与过滤装置16连接。凹部与过滤装置16的环形凸部之间采用间隙配合的方式,以形成上述供水流通过的间隙,形成完整的水冷循环主路。进水孔4设置在凹部的底侧,使得水流从间隙中直接通过进水孔4流入腔室1内,确保水冷循环主路的完整性,缩短水路。蜗壳本体14沿其轴线方向向腔室1以外的方向设有两圈环形凸起9,各环形凸起9之间形成凹部。两圈环形凸起9的轴线位于同一直线上,进水孔4位于两圈环形凸起9之间。两圈环形凸起9之间的间距大于过滤装置16的环形凸部的宽度,使得凹部的宽度大于环形凸部的宽度,确保凹部与过滤装置16的出水端23间隙配合,形成间隙。通过设置两圈环形凸起9,能够在不影响腔室1容积的情况下,在蜗壳本体14的外侧形成用于定位连接过滤装置16的凹部。两圈环形凸起9能够与过滤装置16的出水端23卡接,保证过滤装置16安装在蜗壳本体14的进水口3处。The water outlet 23 of the filter device 16 in the existing water pump is structured as a cylindrical annular convex portion. In order to better connect with the filter device 16 , as shown in FIG. 2 , the connection position 8 is a recess for clearance fit with the water outlet end 23 of the filter device 16 , specifically, the recess is an annular recess. The concave portion is recessed toward the inner side of the volute body 14 along the axial direction of the volute body 14 , that is, toward the direction of the chamber 1 . The concave portion is connected with the annular convex portion of the filter device 16 to ensure that the volute is connected to the filter device 16 . A clearance fit is adopted between the concave portion and the annular convex portion of the filter device 16 to form a gap through which the above-mentioned water supply flow passes, forming a complete main circuit of water cooling circulation. The water inlet hole 4 is arranged on the bottom side of the concave part, so that the water flow from the gap directly flows into the chamber 1 through the water inlet hole 4, so as to ensure the integrity of the main circuit of the water cooling cycle and shorten the water circuit. The volute body 14 is provided with two rings of annular protrusions 9 along its axis direction outside the chamber 1 , and recesses are formed between the annular protrusions 9 . The axes of the two rings of annular protrusions 9 are located on the same straight line, and the water inlet hole 4 is located between the two rings of annular protrusions 9 . The distance between the two rings of annular protrusions 9 is greater than the width of the annular convex portion of the filter device 16 , so that the width of the concave portion is greater than the width of the annular convex portion, ensuring that the concave portion fits with the water outlet 23 of the filter device 16 to form a gap. By providing two rings of annular protrusions 9 , a concave portion for positioning and connecting the filter device 16 can be formed on the outer side of the volute body 14 without affecting the volume of the chamber 1 . The two rings of annular protrusions 9 can be clamped with the water outlet end 23 of the filter device 16 to ensure that the filter device 16 is installed at the water inlet 3 of the volute body 14 .
其中,各进水孔4的开口面积之和为凹部位于进水孔4的开口所在平面内的截面面积的10%~50%。进水孔4与连接位8的截面面积比值经研发人员反复试验后确定下来的最佳比例。当进水孔4的开口面积与凹部位于进水孔4的开口所在平面内的截面面积的比值过小时,从水冷腔24流出的水量较小,导致水冷循环主路的水流速度过慢,为电机降温的效率较低。当进水孔4的开口面积与凹部位于进水孔4的开口所在平面内的截面面积的比值过大时,则会影响叶轮19转动在蜗壳14内部产生的负压效应,影响水泵的进水量,过滤水路水量减少, 导致水过滤循环效率过低。因此,进水孔4的开口面积为凹部位于进水孔4的开口所在平面内的截面面积的10%~50%时,进水孔4能在不影响水泵的过滤水路的运行情况下,令尽量多的冷却电机后的水能从进水孔4回流到腔室1中,保证水泵中的水温度不会偏高。在本实施例中,进水孔4为圆孔,进水孔4的直径为2mm~6mm。各进水孔4之间的间距为5mm~15mm。当各个进水孔4之间的间距小于5mm时,蜗壳14上设置过多进水孔4,蜗壳14上的开孔过多,容易降低蜗壳14的结构强度。而且进水孔4排布过于密集,会影响叶轮19产生负压的效果,导致进水口3的进水量过小,降低过滤水路的水量。当各个进水孔4之间的间距大于15mm时,会导致流到从水冷空间流出的水量太少,水冷循环主路的循环过慢,进而降低给电机降温的效率。因此,当进水孔4之间的间距保持在5mm~15mm时,能巧妙地在不影响过滤水路流动的情况下,尽量提高水冷循环主路的循环效率,在不影响过滤效果的前提下,尽可能地提高冷却电机的效果。The sum of the opening areas of the water inlet holes 4 is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the openings of the water inlet holes 4 are located. The ratio of the cross-sectional area of the water inlet hole 4 to the connection position 8 is the optimal ratio determined by the research and development personnel after repeated experiments. When the ratio of the opening area of the water inlet hole 4 to the cross-sectional area of the concave portion in the plane where the opening of the water inlet hole 4 is located is too small, the amount of water flowing out from the water cooling cavity 24 is small, resulting in the water flow rate of the water cooling main circuit being too slow, which is The efficiency of motor cooling is low. When the ratio of the opening area of the water inlet hole 4 to the cross-sectional area of the concave portion in the plane where the opening of the water inlet hole 4 is located is too large, the negative pressure effect generated by the rotation of the impeller 19 inside the volute 14 will be affected, and the water intake of the water pump will be affected. The amount of water in the filtration waterway is reduced, resulting in a low efficiency of the water filtration cycle. Therefore, when the opening area of the water inlet hole 4 is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the opening of the water inlet hole 4 is located, the water inlet hole 4 can make the operation of the water filtration channel of the water pump not affected. As much water as possible after cooling the motor can flow back into the chamber 1 from the water inlet 4 to ensure that the temperature of the water in the water pump is not too high. In this embodiment, the water inlet hole 4 is a circular hole, and the diameter of the water inlet hole 4 is 2 mm˜6 mm. The spacing between the water inlet holes 4 is 5 mm to 15 mm. When the spacing between the water inlet holes 4 is less than 5 mm, too many water inlet holes 4 are provided on the volute 14 , and the volute 14 has too many openings, which is easy to reduce the structural strength of the volute 14 . In addition, the arrangement of the water inlet holes 4 is too dense, which will affect the effect of the impeller 19 to generate negative pressure, resulting in an excessively small amount of water in the water inlet 3 and reducing the amount of water in the filtered water channel. When the distance between the water inlet holes 4 is greater than 15mm, the amount of water flowing into and out of the water cooling space will be too small, and the circulation of the water cooling main circuit will be too slow, thereby reducing the efficiency of cooling the motor. Therefore, when the distance between the water inlet holes 4 is kept between 5mm and 15mm, the circulation efficiency of the main water cooling circuit can be improved as much as possible without affecting the flow of the filtering water circuit. Make the cooling of the motor as effective as possible.
第一缺口6的数量为至少一个。优选地,第一缺口6的数量为两个以上,位于出水口5处的水能够更多地流入水冷腔24内,增大水冷循环主路的水量,提高电机冷却速率。本实施例中,第一缺口6的数量为两个。在实际应用中,各第一缺口6的位置可以错开。在本实施例中,各第一缺口6对称设置在出水口5的两侧,能够进一步增大从出水口5流出的数量,增大第一缺口6的通水量,加快水流循环。两个第一缺口6的尺寸一致。第一缺口6的开口面积为0.7mm 2~176mm 2。当第一缺口6的开口过小时,第一流水通道的水流量过小,影响水冷循环主路的水循环效果。当第一缺口6的开口过大时,从出水口5经出水部21排出的水量较小,影响过滤水路的运作。当第一缺口6的开口面积在0.7mm 2~176mm 2的范围内时,能同时保证水冷循环主路和过滤水路的最大流量,加快水冷循环和水过滤效率。 The number of the first notches 6 is at least one. Preferably, the number of the first gaps 6 is two or more, and more water at the water outlet 5 can flow into the water cooling cavity 24, thereby increasing the water volume of the water cooling main circuit and improving the cooling rate of the motor. In this embodiment, the number of the first notches 6 is two. In practical applications, the positions of the first notches 6 can be staggered. In this embodiment, the first gaps 6 are symmetrically arranged on both sides of the water outlet 5, which can further increase the quantity of water flowing out from the water outlet 5, increase the water flow of the first gap 6, and speed up the water circulation. The sizes of the two first notches 6 are the same. The opening area of the first notch 6 is 0.7 mm 2 to 176 mm 2 . When the opening of the first notch 6 is too small, the water flow rate of the first water channel is too small, which affects the water circulation effect of the water cooling circulation main circuit. When the opening of the first notch 6 is too large, the amount of water discharged from the water outlet 5 through the water outlet 21 is small, which affects the operation of the filtering water channel. When the opening area of the first notch 6 is in the range of 0.7 mm 2 to 176 mm 2 , the maximum flow rate of the water cooling circulation main circuit and the filtering water circuit can be ensured at the same time, and the water cooling circulation and water filtration efficiency can be accelerated.
具体地,蜗壳本体14的外周沿其径向延伸有至少两个连接凸部10,各连接凸部10之间形成凹位7。由于蜗壳本体14安装在壳体15内, 且与过滤装置16连接,为了让水流能够回流到腔室1内,蜗壳本体14与壳体15之间必须留有供水流通过的第二流水通道。而在蜗壳本体14外周设置连接凸部10以形成凹位7,能够在不影响腔室1容积的情况下,为蜗壳本体14和壳体15之间留有第二流水通道,以形成水冷循环主路。水冷腔24内的水可通过凹位7与壳体15之间的第二流水通道流动到间隙中,从进水孔4进入腔室1和螺旋流道2中,经出水口5从出水部21排出。Specifically, the outer circumference of the volute body 14 has at least two connecting protrusions 10 extending along its radial direction, and recesses 7 are formed between the connecting protrusions 10 . Since the volute body 14 is installed in the casing 15 and connected to the filter device 16, in order to allow the water flow to return to the chamber 1, there must be a second flow of water between the volute body 14 and the casing 15 through which the water flow passes. aisle. The connecting convex portion 10 is provided on the outer periphery of the volute body 14 to form the concave position 7, which can leave a second water flow channel between the volute body 14 and the casing 15 without affecting the volume of the chamber 1, so as to form a Water cooling main road. The water in the water cooling chamber 24 can flow into the gap through the second water flow channel between the recess 7 and the housing 15 , enter the chamber 1 and the spiral flow channel 2 from the water inlet hole 4 , and flow from the water outlet through the water outlet 5 . 21 discharge.
如图5和图6所示,水泵还包括设置在蜗壳和电机壳17之间的连接件26,蜗壳和外壳171之间通过连接件26连接。为了方便连接,如图1和图4所示,蜗壳本体14上沿其轴向设有限位卡槽18。限位卡槽18用于与连接件26定位配合,确保蜗壳本体14与连接件26、电机壳17的同轴度一致。本实施例中的限位卡槽18的数量为若干个,多个限位卡槽18以进水口3的圆心为中心均匀分布在蜗壳本体14靠近连接件26的一侧面上。限位卡槽18由两个限位凸起11构成。限位凸起11沿蜗壳本体14的轴向延伸,两个限位凸起11并列排布在同一直线上。As shown in FIG. 5 and FIG. 6 , the water pump further includes a connecting piece 26 disposed between the volute and the motor housing 17 , and the volute and the housing 171 are connected by the connecting piece 26 . In order to facilitate connection, as shown in FIGS. 1 and 4 , the volute body 14 is provided with a limit slot 18 along its axial direction. The limit slot 18 is used for positioning and matching with the connecting piece 26 to ensure that the coaxiality of the volute body 14 , the connecting piece 26 and the motor housing 17 is consistent. In this embodiment, there are several limit slots 18 , and the plurality of limit slots 18 are evenly distributed on one side of the volute body 14 close to the connecting piece 26 with the center of the water inlet 3 as the center. The limit slot 18 is composed of two limit protrusions 11 . The limiting protrusions 11 extend along the axial direction of the volute body 14 , and the two limiting protrusions 11 are arranged side by side on the same straight line.
更具体地,如图1和图4所示,蜗壳本体14靠近连接件26的一侧设有连接管12。连接管12设置在第二半壳体142上。连接管12的第一端部与腔室1连通。连接管12的形状为圆柱状。本实施例中的连接管12的第二端部的端面与外壳171抵接。在其他实施例中,连接管12的第二端部端部还可以与内壳172抵接。通过设置连接管12,能便于生产者定位安装蜗壳与电机壳17。More specifically, as shown in FIGS. 1 and 4 , the side of the volute body 14 close to the connecting piece 26 is provided with the connecting pipe 12 . The connecting pipe 12 is provided on the second half-shell 142 . The first end of the connecting pipe 12 communicates with the chamber 1 . The shape of the connecting pipe 12 is cylindrical. The end surface of the second end portion of the connecting pipe 12 in this embodiment is in contact with the housing 171 . In other embodiments, the end of the second end portion of the connecting pipe 12 may also abut against the inner shell 172 . By arranging the connecting pipe 12 , it is convenient for the manufacturer to position and install the volute and the motor casing 17 .
上述水冷循环主路能起到为电机降温的效果,但该方案仍存在优化空间。为了加速水流循环,连接管12的第二端部上设有第二缺口13,第二缺口13沿连接管12的轴线方向凹陷。第二缺口13与外壳171形成第三流水通道,第三流水通道分别与水冷腔24、腔室1连通。水冷腔24内一部分的水可以从第二缺口13流入连接管12内。为了加速水冷循环,水泵还可以加设一条水冷循环辅路。如图7所示,水泵的叶轮19的轮壳192上设有流水通孔25,第三流水通道通过流水通孔25 与腔室1连通。水冷腔24内一部分的水流入水冷循环辅路中。水冷循环辅路为:水冷腔24内的一部分水经过第二缺口13流入连接管12内,通过流水通孔25进入叶轮19内,被叶轮19甩出,从出水口5和出水部21排出。该蜗壳通过在连接管12上设置第二缺口13,能在安装在水泵上后,与水泵的其他零部件构成水冷循环辅路,充分利用了过滤水为电机降温,进一步加快水循环效率,提高降温速率。The above-mentioned main circuit of the water cooling cycle can cool down the motor, but there is still room for optimization in this solution. In order to speed up the circulation of water flow, a second notch 13 is provided on the second end of the connecting pipe 12 , and the second notch 13 is recessed along the axis direction of the connecting pipe 12 . The second gap 13 and the housing 171 form a third water flow channel, and the third water flow channel communicates with the water cooling chamber 24 and the chamber 1 respectively. A part of the water in the water cooling cavity 24 can flow into the connecting pipe 12 from the second gap 13 . In order to speed up the water-cooling cycle, the pump can also add a water-cooling cycle auxiliary circuit. As shown in FIG. 7 , the wheel housing 192 of the impeller 19 of the water pump is provided with a water flow through hole 25 , and the third water flow channel communicates with the chamber 1 through the water flow through hole 25 . A part of the water in the water-cooling chamber 24 flows into the water-cooling circulation auxiliary circuit. The water cooling circulation auxiliary circuit is as follows: a part of the water in the water cooling cavity 24 flows into the connecting pipe 12 through the second gap 13 , enters the impeller 19 through the water through hole 25 , is thrown out by the impeller 19 , and is discharged from the water outlet 5 and the water outlet 21 . By setting the second gap 13 on the connecting pipe 12, the volute can form a water cooling circulation auxiliary circuit with other parts of the water pump after being installed on the water pump, making full use of the filtered water to cool the motor, further speeding up the water circulation efficiency and improving the cooling effect. rate.
可选地,第二缺口13的开口面积为0.7mm 2~176mm 2,其能在不影响水泵的进水量的前提下,提高水冷循环辅路的循环效率。当第二缺口13的开口面积小于0.7mm 2时,水冷循环辅路的循环效率过低,水冷循环辅路作用较小。当第二缺口13的开口面积大于176mm 2时,则叶轮19转动时,产生的负压效应变小,影响水泵的进水量。在本实施例中,第二缺口13的宽度为3mm~8mm。第二缺口13的形状不限。第二缺口13的数量为至少两个。若第二缺口13的数量只有一个,则水冷循环辅路的水量较小。本实施例中的第二缺口13的数量为两个。各第二缺口13沿连接管12的轴线对称设置,能在保证不影响过滤水路的情况下,尽可能地增大水冷循环辅路的通水量。 Optionally, the opening area of the second notch 13 is 0.7 mm 2 to 176 mm 2 , which can improve the circulation efficiency of the water cooling circulation auxiliary circuit without affecting the water intake of the water pump. When the opening area of the second notch 13 is less than 0.7 mm 2 , the circulation efficiency of the water-cooling circulation auxiliary circuit is too low, and the effect of the water-cooling circulation auxiliary circuit is small. When the opening area of the second notch 13 is larger than 176 mm 2 , the negative pressure effect generated when the impeller 19 rotates becomes smaller, which affects the water intake of the pump. In this embodiment, the width of the second notch 13 is 3 mm˜8 mm. The shape of the second notch 13 is not limited. The number of the second notches 13 is at least two. If the number of the second gap 13 is only one, the amount of water in the auxiliary circuit of the water cooling circulation is small. The number of the second notches 13 in this embodiment is two. The second notches 13 are symmetrically arranged along the axis of the connecting pipe 12 , which can increase the water flow of the water cooling circulation auxiliary circuit as much as possible without affecting the filtering water circuit.
为了解决相同的技术问题,本实用新型还提供一种水泵,其包括上述任一技术方案中的蜗壳。通过采用新型结构的蜗壳,使得水泵无需增加散热装置即可实现较好的散热效果,有效地降低了水泵的成本。In order to solve the same technical problem, the present invention also provides a water pump, which includes the volute in any of the above technical solutions. By adopting a volute with a new structure, the water pump can achieve a better heat dissipation effect without adding a heat dissipation device, thereby effectively reducing the cost of the water pump.
本实用新型的工作过程为:蜗壳本体14包括第一半壳体141和第二半壳体142,第一半壳体141和第二半壳体142连接,共同形成腔室1和螺旋流道2。进水口3、进水孔4和连接位8均设置在第一半壳体141上,连接管12和限位卡槽18均设置在第二半壳体142上。第一半壳体141和第二半壳体142上均设有凹位7,且凹位7的位置对应。将蜗壳安装在水泵上后,第一半壳体141的连接位8与过滤装置16的出水端23间隙配合且连接。出水口5与出水部21位置对应。第二半壳体142与电机壳17连接。连接管12抵接在外壳171上,且水冷腔24分别与第一流水通道、第二流水通道连通。The working process of the present invention is as follows: the volute body 14 includes a first half-shell 141 and a second half-shell 142, and the first half-shell 141 and the second half-shell 142 are connected to form the chamber 1 and the spiral flow together. Road 2. The water inlet 3 , the water inlet hole 4 and the connection position 8 are all arranged on the first half-shell 141 , and the connecting pipe 12 and the limit slot 18 are all arranged on the second half-shell 142 . Both the first half-shell 141 and the second half-shell 142 are provided with recesses 7 , and the positions of the recesses 7 correspond to each other. After the volute is installed on the water pump, the connection position 8 of the first half-shell 141 is clearance fit and connected with the water outlet 23 of the filter device 16 . The water outlet 5 corresponds to the position of the water outlet 21 . The second half casing 142 is connected to the motor casing 17 . The connecting pipe 12 is abutted on the casing 171, and the water cooling cavity 24 is communicated with the first flowing water channel and the second flowing water channel, respectively.
在工作状态下,物料从第一进料端20经过第二进料端22进入过滤装置16内,过滤后的水从出水端23进入进水口3,经过腔室1和螺旋流道2从出水口5排出,一部分的水从出水部21排出,形成过滤水路。另一部分的水从第一缺口6进入水冷腔24内,水冷腔24中一部分的水经凹位7进入间隙,并从进水孔4进入腔室1和螺旋流道2,经出水口5从出水部21排出,形成水冷循环主路。水冷腔24中的另一部分的水从第二缺口13进入连接管12内,经过叶轮19上的流水通孔25,进入腔室1,被叶片193甩出至出水口5,形成水冷循环辅路。In the working state, the material enters the filter device 16 from the first feed end 20 through the second feed end 22 , the filtered water enters the water inlet 3 from the water outlet 23 , passes through the chamber 1 and the spiral flow channel 2 from the outlet The water outlet 5 is discharged, and a part of the water is discharged from the water outlet 21 to form a filtered water channel. Another part of the water enters the water-cooling cavity 24 from the first gap 6, and a part of the water in the water-cooling cavity 24 enters the gap through the recess 7, and enters the cavity 1 and the spiral flow channel 2 through the water inlet hole 4, and passes through the water outlet 5. The water outlet 21 is discharged to form the main circuit of the water cooling cycle. Another part of the water in the water cooling chamber 24 enters the connecting pipe 12 from the second gap 13, passes through the water through holes 25 on the impeller 19, enters the chamber 1, and is thrown out by the blades 193 to the water outlet 5 to form a water cooling circulation auxiliary circuit.
综上,本实用新型实施例提供一种蜗壳及具有该蜗壳的水泵,其蜗壳本体的进水口外周设有与过滤装置的出水端间隙配合的连接位,使得连接位与出水端之间设有供水流通过的间隙。通过在蜗壳本体的出水口设有第一缺口,令第一缺口与壳体之间形成有第一流水通道。通过在蜗壳外周设有凹位,使得凹位与壳体之间形成第二流水通道。将该蜗壳安装在水泵上后,在水泵工作时,物料从进水口依次进入腔室和所述螺旋流道,流至出水口,位于出水口内的一部分的水排出,完成过滤水路。位于出水口另一部分的水经第一缺口冷却电机,吸收电机的热量后,从凹位经过间隙和进水孔进入腔室和螺旋流道内,再从出水口排出,完成水冷循环。通过在蜗壳本体的特定位置上开设孔位和凹部等,使得水泵在运行过程中,形成有过滤水路和水冷循环主路两条水路。该蜗壳的结构简单,能够较好地适用于水泵中。蜗壳安装在水泵上后,能利用水为电机降温,无需安装为电机散热的散热装置,简化了水泵内部结构,实现了更好的水泵散热效果,有效降低了水泵的成本。To sum up, the embodiments of the present invention provide a volute and a water pump with the volute. The outer periphery of the water inlet of the volute body is provided with a connection position that fits with the water outlet of the filter device, so that the connection position and the water outlet are connected. There is a gap through which the water flow can pass. By providing a first gap at the water outlet of the volute body, a first water flow channel is formed between the first gap and the casing. By providing a recess on the outer periphery of the volute, a second water flow channel is formed between the recess and the casing. After the volute is installed on the water pump, when the water pump is working, the material enters the chamber and the spiral flow channel from the water inlet in sequence, and flows to the water outlet, and a part of the water in the water outlet is discharged to complete the filtration water path. The water located in the other part of the water outlet cools the motor through the first gap, absorbs the heat of the motor, enters the chamber and the spiral flow channel from the recess through the gap and the water inlet hole, and is discharged from the water outlet to complete the water cooling cycle. By opening holes and recesses at specific positions of the volute body, the water pump is formed with two water paths, a filtering water path and a water cooling circulation main path, during operation. The volute has a simple structure and can be preferably used in a water pump. After the volute is installed on the water pump, the water can be used to cool the motor, and there is no need to install a heat dissipation device for the motor to dissipate heat, which simplifies the internal structure of the water pump, achieves better heat dissipation effect of the water pump, and effectively reduces the cost of the water pump.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and replacements can be made. These improvements And replacement should also be regarded as the protection scope of the present invention.

Claims (18)

  1. 一种蜗壳,其特征在于,包括蜗壳本体,所述蜗壳本体设有腔室和与所述腔室连通的螺旋流道,所述腔室具有进水口和至少一个设置在所述进水口的外周的进水孔,所述进水口的外周还设有用于与过滤装置的出水端间隙配合的连接位,所述螺旋流道具有出水口,所述出水口的至少一侧设有第一缺口,所述蜗壳本体的外周设有凹位。A volute is characterized in that it comprises a volute body, the volute body is provided with a chamber and a spiral flow channel communicating with the chamber, the chamber has a water inlet and at least one water inlet is provided in the inlet. A water inlet hole on the outer periphery of the water inlet, the outer periphery of the water inlet is also provided with a connection position for clearance fit with the water outlet end of the filter device, the spiral flow channel has a water outlet, and at least one side of the water outlet is provided with a first A notch is provided on the outer periphery of the volute body with a concave position.
  2. 如权利要求1所述的蜗壳,其特征在于,所述进水孔的数量为若干个,各所述进水孔均匀分布在所述进水口的外周。The volute according to claim 1, wherein the number of the water inlet holes is several, and each of the water inlet holes is evenly distributed on the outer circumference of the water inlet.
  3. 如权利要求1所述的蜗壳,其特征在于,所述连接位为用于与过滤装置的出水端间隙配合的凹部,所述凹部沿所述蜗壳本体的轴线方向向内凹陷,所述进水孔设置在所述凹部上。The volute according to claim 1, wherein the connection position is a concave portion for clearance fit with the water outlet end of the filter device, the concave portion is concave inward along the axis direction of the volute body, and the A water inlet hole is provided on the concave portion.
  4. 如权利要求3所述的蜗壳,其特征在于,所述蜗壳本体沿其轴线方向向外设有两圈环形凸起,各所述环形凸起之间形成所述凹部。The volute according to claim 3, characterized in that, the volute body is provided with two rings of annular protrusions outward along the axis direction thereof, and the concave portion is formed between the annular protrusions.
  5. 如权利要求3所述的蜗壳,其特征在于,各所述进水孔的开口面积之和为所述凹部位于所述进水孔的开口所在平面内的截面面积的10%~50%。The volute according to claim 3, wherein the sum of the opening areas of the water inlet holes is 10% to 50% of the cross-sectional area of the concave portion located in the plane where the water inlet holes are opened.
  6. 如权利要求1所述的蜗壳,其特征在于,所述第一缺口的开口面积为0.7mm 2~176mm 2The volute according to claim 1, wherein the opening area of the first notch is 0.7 mm 2 to 176 mm 2 .
  7. 如权利要求1所述的蜗壳,其特征在于,所述第一缺口的数量为至少两个。The volute of claim 1, wherein the number of the first notches is at least two.
  8. 如权利要求7所述的蜗壳,其特征在于,各所述第一缺口对称设置在所述出水口的两侧。The volute according to claim 7, wherein each of the first notches is symmetrically arranged on both sides of the water outlet.
  9. 如权利要求1所述的蜗壳,其特征在于,所述蜗壳本体的外周沿其径向延伸有至少两个连接凸部,各所述连接凸部之间形成所述凹位。The volute according to claim 1, wherein the outer circumference of the volute body has at least two connecting protrusions extending along its radial direction, and the concave positions are formed between the connecting protrusions.
  10. 如权利要求1所述的蜗壳,其特征在于,所述蜗壳本体上沿其轴向设有限位卡槽。The volute according to claim 1, characterized in that, the volute body is provided with a limit slot along its axial direction.
  11. 如权利要求1所述的蜗壳,其特征在于,所述蜗壳本体的一侧设有连接管,所述连接管的第一端部与所述腔室连通。The volute according to claim 1, wherein a connecting pipe is provided on one side of the volute body, and the first end of the connecting pipe communicates with the chamber.
  12. 如权利要求11所述的蜗壳,其特征在于,所述连接管的第二端部上设有第二缺口,所述第二缺口沿所述连接管的轴线方向凹陷。The volute according to claim 11, wherein a second notch is formed on the second end of the connecting pipe, and the second notch is recessed along the axis direction of the connecting pipe.
  13. 如权利要求12所述的蜗壳,其特征在于,所述第二缺口的开口面积为0.7mm 2~176mm 2The volute according to claim 12, wherein the opening area of the second notch is 0.7 mm 2 to 176 mm 2 .
  14. 如权利要求12所述的蜗壳,其特征在于,所述第二缺口的数量为至少两个。The volute of claim 12, wherein the number of the second notches is at least two.
  15. 如权利要求14所述的蜗壳,其特征在于,各所述第二缺口沿所述连接管的轴线对称设置。The volute according to claim 14, wherein each of the second notches is symmetrically arranged along the axis of the connecting pipe.
  16. 如权利要求1-15任一项所述的蜗壳,其特征在于,所述蜗壳本体包括第一半壳体和与所述第一半壳体连接的第二半壳体。The volute according to any one of claims 1-15, wherein the volute body comprises a first half casing and a second half casing connected with the first half casing.
  17. 如权利要求1-15任一项所述的蜗壳,其特征在于,所述蜗壳本体的材料为塑料。The volute according to any one of claims 1-15, wherein the material of the volute body is plastic.
  18. 一种水泵,其特征在于,包括如权利要求1-17任一项所述的蜗壳。A water pump, characterized by comprising the volute according to any one of claims 1-17.
PCT/CN2021/095140 2021-03-08 2021-05-21 Volute and water pump having volute WO2022188266A1 (en)

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CN202120494727.5 2021-03-08
CN202120494727.5U CN215256976U (en) 2021-03-08 2021-03-08 Volute and water pump with same

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Citations (6)

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CN203308792U (en) * 2013-05-09 2013-11-27 苏义燕 Internal recycle cooling clean water centrifugal pump
CN106949070A (en) * 2017-05-15 2017-07-14 华中科技大学 A kind of self-loopa water-cooled micropump
US9713413B2 (en) * 2013-07-01 2017-07-25 Whirlpool Corporation Dishwasher for treating dishes
US10072664B2 (en) * 2012-12-19 2018-09-11 Hamilton Sundstrand Corporation Debris filter for motor cooling inlet on ram air fan
CN109812422A (en) * 2019-01-11 2019-05-28 江苏泰丰泵业有限公司 A kind of bedroom water supply pump

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB751617A (en) * 1953-02-04 1956-07-04 Bendix Aviat Corp Pump assembly and means for cooling bearings thereof
US10072664B2 (en) * 2012-12-19 2018-09-11 Hamilton Sundstrand Corporation Debris filter for motor cooling inlet on ram air fan
CN203308792U (en) * 2013-05-09 2013-11-27 苏义燕 Internal recycle cooling clean water centrifugal pump
US9713413B2 (en) * 2013-07-01 2017-07-25 Whirlpool Corporation Dishwasher for treating dishes
CN106949070A (en) * 2017-05-15 2017-07-14 华中科技大学 A kind of self-loopa water-cooled micropump
CN109812422A (en) * 2019-01-11 2019-05-28 江苏泰丰泵业有限公司 A kind of bedroom water supply pump

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