WO2022186038A1 - Resin composition for adhesion and method for producing same, thermoplastic resin composition and method for producing same, adhesive sheet, laminate, and molded body made of synthetic resin - Google Patents

Resin composition for adhesion and method for producing same, thermoplastic resin composition and method for producing same, adhesive sheet, laminate, and molded body made of synthetic resin Download PDF

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WO2022186038A1
WO2022186038A1 PCT/JP2022/007597 JP2022007597W WO2022186038A1 WO 2022186038 A1 WO2022186038 A1 WO 2022186038A1 JP 2022007597 W JP2022007597 W JP 2022007597W WO 2022186038 A1 WO2022186038 A1 WO 2022186038A1
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component
resin composition
resin
mass
thermoplastic resin
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PCT/JP2022/007597
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French (fr)
Japanese (ja)
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芳男 古布
正敏 大森
淳一郎 大村
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Mcppイノベーション合同会社
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Publication of WO2022186038A1 publication Critical patent/WO2022186038A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • C09J171/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds

Definitions

  • the present invention relates to an adhesive resin composition and a thermoplastic resin composition that have excellent adhesion to adhesives, foreign resins, paints, metals, or glass, and a method for producing the same.
  • the present invention also relates to an adhesive sheet and laminate using this adhesive resin composition, and a synthetic resin molding using this thermoplastic resin composition.
  • thermoplastic resins Conventionally, adhesives have been used to bond thermoplastic resins to adherends such as different resins, paints, metals, and glass. However, there was a problem that sufficient adhesiveness could not be obtained.
  • An example that requires adhesion between different materials is a flocked synthetic resin molded body, that is, a synthetic resin molded body in which pile is planted on the surface via an adhesive layer.
  • a typical example of a synthetic resin molded product is used to prevent the entry of drafts and rain, and to remove stains on the glass when the glass is raised and lowered by rubbing it with a pile.
  • such synthetic resin moldings are produced by electrostatically flocking piles of short nylon fibers or the like to a substrate made of polyolefin resin or metal via an adhesive layer. Adhesion to the pile was not sufficient.
  • thermoplastic resins have been used to solve such problems.
  • a maleic anhydride-modified polyolefin in which an olefin resin is modified with maleic anhydride in order to improve adhesion to adherends and adhesives (see Patent Document 1).
  • a modified polyester elastomer in which a polyester thermoplastic elastomer obtained by copolymerizing a polyester resin with polytetramethylene ether glycol is modified with maleic anhydride (see Patent Document 2).
  • thermoplastic resins In recent years, as in the above-mentioned synthetic resin moldings, there is a diversification of needs for products and parts that combine not only different resins but also paints, metals, glass, etc. with thermoplastic resins. There is a demand for improved adhesion to thermoplastic resins. In addition, from the viewpoint of reducing equipment costs and maintenance costs, reducing environmental load, and reducing processes, it is required to obtain sufficient adhesive strength without corona treatment or primer treatment.
  • the inventors have found that a resin composition containing specific components can solve the above problems.
  • the gist of the present invention is as follows.
  • Component (b) The method for producing an adhesive resin composition according to [4], which has a number average molecular weight of 200 to 4,500.
  • [6] A laminate having a substrate layer and an adhesive layer made of the adhesive resin composition of [1] or [2].
  • the laminate according to [6] further comprising a resin layer.
  • thermoplastic resin composition containing the following component (A1) and component (B).
  • Component (A1) Thermoplastic resin containing elastomeric resin
  • Component (B) Modified polyalkylene ether glycol modified with acid and/or its derivative
  • the thermoplastic resin composition according to [10] which is one or more selected from the group consisting of polyester elastomers.
  • the component (A1) contains an olefin-based elastomer and a propylene-based polymer, and the content of the olefin-based elastomer is 70 to 90% by mass with respect to a total of 100% by mass of the olefin-based elastomer and the propylene-based polymer.
  • Component (a1) Thermoplastic resin containing elastomeric resin
  • Component (b) The method for producing a thermoplastic resin composition according to [14], wherein the polyalkylene ether glycol has a number average molecular weight of 200 to 4,500.
  • a synthetic resin molded article comprising a substrate made of polyolefin resin or metal and pile fibers implanted through an adhesive layer, wherein the substrate and the adhesive layer are interposed between [10] to [13].
  • thermoplastic resin composition containing the following component (A2) and component (B2).
  • Component (A2) Olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin, phenylene ether-based resin , acetal resins, phenylene sulfide resins, tetrafluoroethylene resins, olefin elastomers, ester elastomers, amide elastomers, styrene elastomers, urethane elastomers, carbonate elastomers, acrylic elastomers, and vinyl acetate elastomers
  • Thermoplastic resin containing one or more selected from the group Component (B2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and
  • thermoplastic resin composition according to [17] which contains 0.1 to 30 parts by mass of component (B2) relative to 100 parts by mass of component (A2).
  • the mixture of component (a), component (b), component (c) and component (d) contains 0.1 to 30 parts by mass of component (b) per 100 parts by mass of component (a), The method for producing an adhesive resin composition according to [4] or [5], comprising 0.01 to 5 parts by mass of component (c) and 0.01 to 3 parts by mass of component (d).
  • Component (a1) Thermoplastic resin including elastomeric resin
  • Component (b) Polyalkylene ether glycol
  • Component (c) Acid and/or derivative thereof
  • the mixture contains Component ( [23 ] The manufacturing method of the thermoplastic resin composition as described in ]. [25] The method for producing a thermoplastic resin composition according to [23], wherein the mixture further contains a hydrocarbon rubber softener as component (e). [26] The mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c), based on a total of 100 parts by mass of component (a1) and component (e).
  • thermoplastic resin composition containing 0.01 to 3 parts by mass of component (d).
  • Component (a2) Olefin-based resin, cyclic olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin , phenylene ether resin, acetal resin, phenylene sulfide resin, tetrafluoroethylene resin, olefin elastomer, ester elastomer, amide elastomer, styrene elastomer, urethane elastomer, carbonate elastomer, acrylic elastomer, and a thermoplastic resin containing one or more selected from the group of vinyl acetate elastomers
  • thermoplastic resin composition according to [28] comprising 0.1 to 30 parts by mass, 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d).
  • the mixture contains 0.1 to 30 parts by mass of component (b2), 0.01 to 5 parts by mass of component (c), based on a total of 100 parts by mass of component (a2) and component (e).
  • the gist of the present invention is also as follows.
  • thermoplastic resin composition containing the following component (A) and component (B1).
  • Component (A) Thermoplastic resin
  • Component (B1) Modified polyalkylene ether glycol modified with unsaturated carboxylic acid and/or its derivative
  • the thermoplastic resin contains an olefin resin and/or an ester resin , the thermoplastic resin composition according to ⁇ 1>.
  • ⁇ 3> The thermoplastic resin composition according to ⁇ 1>, wherein the thermoplastic resin contains an elastomeric resin.
  • thermoplastic resin composition according to ⁇ 3>, wherein the elastomeric resin is one or more selected from the group consisting of olefinic elastomers, styrene elastomers and polyester elastomers.
  • elastomeric resin is one or more selected from the group consisting of olefinic elastomers, styrene elastomers and polyester elastomers.
  • a method for producing a thermoplastic resin composition comprising the step of reacting a mixture containing the following components (a), (b), (c1) and (d).
  • the mixture is composed of component (a) Per 100 parts by mass, 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c1), and 0.01 to 3 parts by mass of component (d), in ⁇ 6> A method of making the thermoplastic resin composition described.
  • ⁇ 8> The method for producing a thermoplastic resin composition according to ⁇ 6>, wherein the mixture further contains a hydrocarbon rubber softener as component (e).
  • the mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c1), based on a total of 100 parts by mass of component (a) and component (e).
  • thermoplastic resin composition contains component (A): an olefin-based elastomer and a propylene-based polymer as the thermoplastic resin.
  • the content of the olefin-based elastomer is 70 to 90% by mass and the content of the propylene-based polymer is 10 to 30% with respect to the total of 100% by mass of the olefin-based elastomer and the propylene-based polymer in the thermoplastic resin.
  • ⁇ 15> The synthetic resin molded article according to any one of ⁇ 12> to ⁇ 14>, wherein the olefin elastomer is an ethylene/propylene copolymer elastomer having a Mooney viscosity ML 1+4 (125°C) of 30 to 75. .
  • ⁇ 16> The synthetic resin molded article according to any one of ⁇ 12> to ⁇ 15>, wherein the propylene-based polymer has an MFR of 0.1 to 35 g/10 minutes at 230° C. and a load of 21.18 N.
  • the adhesive resin composition of the present invention, the thermoplastic resin composition of the present invention, and the adhesive sheet of the present invention comprising the adhesive resin composition of the present invention are adhesives, foreign resins, paints, metals, or glass. Excellent adhesion. Therefore, they are expected to be used for automobile parts, building parts, medical parts, food parts, packaging materials, miscellaneous goods, clothing goods, sporting goods and the like.
  • the laminate of the present invention which has a substrate layer and an adhesive layer made of the adhesive resin composition of the present invention, has excellent interlaminar adhesion and can be used in automobile parts, building parts, medical parts, food parts, packaging materials, miscellaneous goods. , apparel, sporting goods, etc.
  • the synthetic resin molded article of the present invention is formed by flocking pile fibers to a substrate made of polyolefin resin or metal with an adhesive layer interposed therebetween.
  • the active part made of the thermoplastic resin composition of (1) it is possible to provide a synthetic resin molded article having excellent pile flocking durability.
  • FIG. 1 is a schematic cross-sectional view of an example of an automobile weatherstrip.
  • the adhesive resin composition and the thermoplastic resin composition of the present invention are referred to as "the resin composition of the present invention".
  • components (A1) and (A2) are included in component (A)
  • components (a1) and (a2) are included in component (a).
  • components (B1) and (B2) are included in component (B)
  • component (b2) is included in component (b)
  • component (c1) is included in component (c).
  • component (A) and component (a) component (A1) and component (a1), component (A2) and component (a2) are synonymous, respectively.
  • component (a) may be described as component (A), but the description is applied by replacing "component (A)” with “component (a)".
  • component (a) can be applied in place of “component (A)".
  • component (a1) is sometimes described as the component (A1)
  • the description is applied by replacing the “component (A1)” with the “component (a1)”.
  • the description of “component (a1)” can be applied by replacing it with “component (A1)”.
  • component (a2) is sometimes described as the component (A2)
  • the description is applied by replacing the “component (A2)” with the “component (a2)”.
  • the description of “component (a2)” can be applied by replacing it with “component (A2)”.
  • the adhesive resin composition of the present invention is an adhesive resin composition containing the following component (A) and component (B).
  • the adhesive resin composition of the present invention preferably comprises the following components (a) and (b ), component (c) and component (d).
  • thermoplastic resin composition I is a thermoplastic resin composition containing the following component (A1) and component (B) (hereinafter sometimes referred to as "thermoplastic resin composition I”.) is.
  • Component (A1) Thermoplastic resin containing elastomeric resin
  • Component (B) Modified polyalkylene ether glycol modified with acid and/or its derivative
  • the thermoplastic resin composition I preferably comprises the following component (a1), It is produced by the method for producing a thermoplastic resin composition of the present invention, which has a step of mixing component (b), component (c) and component (d).
  • Component (c) Acid and/or derivative thereof
  • thermoplastic resin composition II is a thermoplastic resin composition containing the following component (A2) and component (B2) It is a thing.
  • Component (A2) Olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin, phenylene ether-based resin , acetal resins, phenylene sulfide resins, tetrafluoroethylene resins, olefin elastomers, ester elastomers, amide elastomers, styrene elastomers, urethane elastomers, carbonate elastomers, acrylic elastomers, and vinyl acetate elastomers Thermoplastic resin containing one or more selected
  • thermoplastic resin As the thermoplastic resin of component (A), known thermoplastic resins can be used. For example, polypropylene-based polymers, polyethylene-based polymers, olefin-based resins such as cyclic olefin-based resins; ester-based resins such as polyethylene terephthalate and polybutylene terephthalate; amide-based resins such as nylon 6 and nylon 66; styrene-based resins such as polystyrene.
  • polypropylene-based polymers polyethylene-based polymers, olefin-based resins such as cyclic olefin-based resins; ester-based resins such as polyethylene terephthalate and polybutylene terephthalate; amide-based resins such as nylon 6 and nylon 66; styrene-based resins such as polystyrene.
  • Acrylic resin such as polymethyl methacrylate; Carbonate resin such as polycarbonate; Polyoxymethylene resin such as polyoxymethylene copolymer; Phenylene ether resin; tetrafluoroethylene-based resins; urethane-based resins; ABS-based resins; AS-based resins; vinyl acetate-based resins; Among these, olefin resins, ester resins, amide resins, styrene resins, urethane resins, carbonate resins, ABS resins, AS resins, acrylic resins, vinyl acetate resins, phenylene ether resins, Acetal-based resins, phenylene sulfide-based resins, and tetrafluoroethylene-based resins are preferred.
  • Elastomer resins include ethylene/propylene/copolymer rubber (EPM), ethylene/propylene/non-conjugated diene copolymer rubber (EPDM), ethylene/butene copolymer rubber (EBM), ethylene/propylene/butene copolymer rubber, Olefin-based elastomer containing one or more types of cyclic olefin elastomer, etc.; containing one or more types of styrene/butadiene/styrene copolymer (SBS), styrene/ethylene/butylene/styrene copolymer (SEBS), etc.
  • EPM ethylene/propylene/copolymer rubber
  • EPDM ethylene/propylene/non-conjugated diene copolymer rubber
  • EBM ethylene/butene copolymer rubber
  • Olefin-based elastomer containing one or more types of cycl
  • Styrene-based elastomer Ester-based elastomer containing one or more of polybutylene terephthalate/polytetramethylene ether glycol copolymer (PBT-PTMG); Amide-based elastomer; Urethane-based elastomer; Polyvinyl chloride-based elastomer; Polybutadiene-based Elastomers; Carbonate elastomers; Acrylic elastomers; Vinyl acetate elastomers and hydrogenated products thereof, those modified with acid anhydrides and the like to introduce polar functional groups; / Or those obtained by block copolymerization and the like can be mentioned.
  • PBT-PTMG polybutylene terephthalate/polytetramethylene ether glycol copolymer
  • Amide-based elastomer Urethane-based elastomer
  • Polyvinyl chloride-based elastomer Polyvinyl chloride-based elastomer
  • Elastomer-based resins also include compounds containing the elastomer components described above. That is, elastomeric resins are generally provided as elastomeric compositions containing the various elastomers described above, and therefore elastomeric resin compositions containing elastomers as well as elastomers alone are included in the elastomeric resins according to the present invention. be.
  • thermoplastic resins may be used singly or in combination of two or more.
  • thermoplastic resins olefin resins and ester resins are preferable from the viewpoint of lightness and mechanical properties.
  • Elastomer-based resins are preferable from the viewpoint of flexibility.
  • elastomer-based resins olefin-based elastomers, styrene-based elastomers, and polyester-based elastomers are preferable from the viewpoint of lightness and mechanical properties.
  • these elastomers may be elastomeric compositions containing each elastomer.
  • component (A1) contains an olefin elastomer and a propylene polymer, and , the content of the olefin elastomer is preferably 70 to 90% by mass, and the content of the propylene polymer is preferably 10 to 30% by mass.
  • the component (A2) in the thermoplastic resin composition II includes olefin resins, ester resins, amide resins, styrene resins, urethane resins, carbonate resins, ABS resins, AS resins, acrylic resins, and acetic acid.
  • It is a thermoplastic resin containing one or more selected from the group consisting of vinyl acetate-based elastomers and vinyl acetate-based elastomers.
  • Preferred thermoplastic resins and elastomeric resins for component (A2) are the same as those for component (A) and component (A1).
  • Component (B) is a modified polyalkylene ether glycol modified with an acid and/or its derivative.
  • Component (B) is preferably component (B1), which is a modified polyalkylene ether glycol modified with an unsaturated carboxylic acid and/or a derivative thereof.
  • Components (B) and (B1) are linear polyalkylene ether glycols having 2 to 3 carbon atoms in the alkylene group and/or polyalkylene ether glycols having 4 to 10 carbon atoms in the alkylene group, and unsaturated
  • the component (B2) may be a modified polyalkylene ether glycol modified with a carboxylic acid and/or a derivative thereof.
  • the modified polyalkylene ether glycol is Macromol. Chem. Phys. 197, 981-990 (1996), a polyalkylene ether glycol (component (b)) is combined with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof (component (c)). Obtained by graft modification by Adhesiveness tends to be more excellent as the degree of graft modification with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof in the modified polyalkylene ether glycol is higher.
  • a polyalkylene ether glycol is usually a polyhydroxy compound having one or more ether bonds in the main skeleton in the molecule.
  • repeating units in the main skeleton of polyalkylene ether glycol include 1,2-ethylene glycol units, 1,2-propylene glycol units, 1,3-propanediol (trimethylene glycol) units, 2-methyl-1 ,3-propanediol unit, 2,2-dimethyl-1,3-propanediol unit, 1,4-butanediol (tetramethylene glycol) unit, 2-methyl-1,4-butanediol unit, 3-methyl- 1,4-butanediol unit, 3-methyl-1,5-pentanediol unit, neopentyl glycol unit, 1,6-hexanediol unit, 1,7-heptanediol unit, 1,8-octanediol unit, 1 ,9-nonanediol units, 1,10-decanediol units and 1,4-cyclohexanedimethanol units. Only one type of these repeat
  • PTMG polytetramethylene ether glycol
  • the linear polyalkylene ether glycol having an alkylene group having 2 or more and 3 or less carbon atoms and the polyalkylene ether glycol having an alkylene group having 4 or more and 10 or less carbon atoms of the component (b2) include the above Examples of polyalkylene ether glycol include those corresponding to this component (b2), and preferred ones are the same.
  • the molecular weight of the polyalkylene ether glycol is not particularly limited, but a number average molecular weight (Mn) of 200 to 4,500, particularly 200 to 3,000 is preferable for various applications.
  • the number average molecular weight (Mn) of polyalkylene ether glycol can be analyzed by gel permeation chromatography (GPC).
  • GPC gel permeation chromatography
  • a POLYTETRAHYDROFURAN calibration kit from Polymer Laboratories, UK was used for GPC calibration.
  • Mn number average molecular weight of polytetramethylene ether glycol used in Examples and Comparative Examples described later was also measured by this method.
  • Polyalkylene ether glycol can be obtained as a commercial product.
  • PTMG series and BioPTMG series manufactured by Mitsubishi Chemical Corporation can be used.
  • polyalkylene ether glycol Only one type of polyalkylene ether glycol may be used, or two or more types having different compositions, physical properties, etc. may be used in combination.
  • An unsaturated carboxylic acid is preferably used as the acid for modification. That is, as the component (c) acid and/or its derivative, the component (c1) unsaturated carboxylic acid and/or its derivative is preferably used.
  • unsaturated carboxylic acid is not particularly limited, examples thereof include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, hymic acid, and citraconic acid.
  • Derivatives of unsaturated carboxylic acids include their acid anhydrides, esters, amides, imides, metal salts and the like.
  • unsaturated carboxylic acid derivatives include maleic anhydride, hymic anhydride, itaconic anhydride, citraconic anhydride, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, glycidyl acrylate, Maleic acid monoethyl ester, maleic acid diethyl ester, itaconic acid monomethyl ester, itaconic acid diethyl ester, acrylamide, methacrylamide, maleic acid monoamide, maleic acid diamide, maleic acid-N-monoethylamide, maleic acid-N,N- diethylamide, maleic acid-N,N-monobutylamide, maleic acid-N,N-dibutylamide, fumaric acid monoamide, fumaric acid diamide, fumaric acid-N-monobutylamide, fumaric acid-N,N-dibutylamide, Maleimide, N
  • These unsaturated carboxylic acids and/or derivatives thereof may be used alone or in combination of two or more.
  • maleic acid and/or its anhydride are preferable due to their low electron density and high reactivity.
  • the amount of acid such as unsaturated carboxylic acid and/or its derivative and/or its derivative used is the component (a) (including components (a1) and (a2)), that is, component (A) (component (A1 ) and component (A2) are included.) with respect to 100 parts by mass of the thermoplastic resin, usually 0.01 parts by mass or more, preferably 0.1 parts by mass or more, and usually 5 parts by mass or less, preferably It is 4 parts by mass or less.
  • the amount of the acid and/or derivative thereof used is at least the above lower limit, the resulting resin composition tends to have good adhesiveness.
  • the amount of the acid and/or its derivative is less than the above upper limit, the production of unreacted products and by-products is suppressed, resulting in products with fish eyes, lumps, etc. in molded products using the resin composition obtained. While being able to prevent deterioration of appearance, there exists a tendency which can suppress the fall of adhesiveness.
  • peroxides both aromatic organic peroxides and aliphatic organic peroxides can be used.
  • specific examples of peroxides include di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, and 2,5-dimethyl-2,5-di(t-butylperoxy)hexane.
  • the peroxides listed above may be used alone or in combination of two or more.
  • peroxides include di-t-butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 2,5-dimethyl- Dialkyl peroxides such as 2,5-di(t-butylperoxy)hexyne-3, or t-butylperoxybenzoate, t-butylperoxy-2-ethylhexanoate, 2,5-dimethyl- Peroxyesters such as 2,5-di(benzoylperoxy)hexane and 2,5-dimethyl-2,5-di(benzoylperoxy)hexyne-3 are preferred.
  • the amount of the peroxide used is usually 1 part by mass or more, preferably 2 parts by mass or more, relative to 100 parts by mass of the polyalkylene ether glycol of the component (b) (including the component (b2)). 30 parts by mass or less, preferably 25 parts by mass or less.
  • ⁇ Graft modification> To produce the modified polyalkylene ether glycol of component (B) or component (B2), the aforementioned component (b) or component (b2), component (c), preferably component (c1), and component (d ) and the peroxide in a predetermined ratio to modify the polyalkylene ether glycol.
  • Modification of the polyalkylene ether glycol can be performed, for example, by melting the polyalkylene ether glycol and adding an unsaturated carboxylic acid and/or a derivative thereof, a peroxide, or the like for graft modification. Moreover, it can be carried out by dissolving a polyalkylene ether glycol in a solvent and adding an unsaturated carboxylic acid and/or a derivative thereof and a peroxide or the like to graft-modify it.
  • the method of melting and denaturation is preferred in terms of equipment, time and environment.
  • a kneader is usually used in the melting and denaturing method.
  • a Banbury mixer intensive mixer
  • a pressure kneader a twin-screw extruder, or the like can be used.
  • the Banbury mixer has two rotors in the mixing chamber.
  • the rotors rotate in different directions to knead the compounded material, and the pressure ram applies pressure to the compounded material.
  • the pressure ram applies pressure to the compounded material.
  • it is configured so that the compounded material can be heated or cooled from the outside through the jacket.
  • the pressurized kneader has two blades arranged in a mixing chamber, and the blades rotate in different directions to knead the compounded material, and the pressurized cylinder applies pressure to the compounded material. It is configured so that it can be added and the compounding material can be heated or cooled from the outside through the jacket.
  • a twin-screw extruder has two screws in a cylinder, and by rotating the screws in the same direction or in opposite directions, the compounded material is conveyed back and forth to apply pressure and shear force.
  • the outer wall of the cylinder is surrounded by a heater and a cooling jacket so that the compounded material can be heated or cooled from the outside.
  • Modification using a kneader is usually carried out at a temperature of about 160 to 350° C. according to the setting conditions of the kneader used.
  • the modification of the polyalkylene ether glycol can be carried out in the presence of the thermoplastic resin of component (a) (including components (a1) and (a2)).
  • the resin composition of the present invention softens the obtained resin composition, increases flexibility and elasticity, and improves processability and fluidity of the obtained resin composition. It is preferable to contain a softening agent for system rubber.
  • “Hydrocarbon-based rubber softeners” include mineral oil-based softeners and synthetic resin-based softeners. Mineral oil-based softeners are particularly preferred. Mineral oil softeners are generally mixtures of aromatic, naphthenic and paraffinic hydrocarbons, paraffinic oils having 50% or more of the total carbon atoms being paraffinic hydrocarbons, Naphthenic oils in which 30 to 45% of the total carbon atoms are naphthenic hydrocarbons are called naphthenic oils, and those in which 35% or more of the total carbon atoms are aromatic hydrocarbons are called aromatic oils. Among these, paraffinic oils are preferred.
  • the kinematic viscosity at 40° C. of the component (e) hydrocarbon rubber softener is preferably 20 centistokes (cSt) or more, more preferably 50 cSt or more, and 800 cSt or less. It is preferably 600 cSt or less, and more preferably 600 cSt or less.
  • the flash point (COC method) of the softener for hydrocarbon rubber is preferably 200° C. or higher, more preferably 250° C. or higher.
  • a commercially available softener for hydrocarbon-based rubber (e) may be used.
  • Examples of commercially available products of component (e) include "Nisseki Polybutene (registered trademark) HV” series manufactured by JX Nippon Oil & Energy Corporation and “Diana (registered trademark) Process Oil PW” series manufactured by Idemitsu Kosan Co., Ltd. It can be appropriately selected and used from among these.
  • the component (e) hydrocarbon-based rubber softener can be used alone or in any combination and ratio of two or more.
  • the resin composition of the present invention contains 0.1 to 30 parts of component (B) (including component (B2)) per 100 parts by mass of component (A) (including components (A1) and (A2)). Containing parts by mass is preferable from the viewpoint of adhesiveness.
  • the lower limit of the content of component (B) is more preferably 0.2 parts by mass or more, still more preferably 0.5 parts by mass or more, from the viewpoint of stable adhesion.
  • the upper limit of the content of component (B) is more preferably 25 parts by mass or less, still more preferably 15 parts by mass or less, from the viewpoint of handling during production.
  • the content of component (e) is An amount that satisfies the content of component (b) (including component (b2)), component (c) (including component (c1)) and component (d) relative to the sum of component (e) and component (e) is preferably
  • the resin composition of the present invention contains the above-described component (A) (including components (A1) and (A2)), that is, component (a) (including (a1) and (a2)), component (B ) (including the component (B2)) and the component (e), other components may be blended depending on the purpose within a range that does not impair the effects of the present invention.
  • Other components include, for example, fillers, antioxidants, heat stabilizers, light stabilizers, ultraviolet absorbers, neutralizers, lubricants, anti-fogging agents, anti-blocking agents, slip agents, dispersants, colorants, Various additives such as a retardant, an antistatic agent, a conductivity-imparting agent, a metal deactivator, a molecular weight modifier, an antibacterial agent, an antifungal agent, and a fluorescent whitening agent can be used. Any of these can be used alone or in combination.
  • fillers examples include glass fiber, hollow glass spheres, carbon fiber, alumina, talc, calcium carbonate, mica, potassium titanate fiber, silica, metallic soap, calcium carbonate, titanium dioxide, carbon black, and boron nitride. These fillers may be used alone, or two or more of them may be used in any combination and ratio.
  • Thermal stabilizers include phosphoric acid, aliphatic, aromatic or alkyl-substituted aromatic esters of phosphorous acid, hypophosphorous acid derivatives, phenylphosphonic acid, phenylphosphinic acid, diphenylphosphonic acid, polyphosphonates, dialkylpentaerythritol diphosphite.
  • Phosphorus compounds such as phytes and dialkylbisphenol A diphosphites; Phenolic derivatives, particularly hindered phenol compounds; Compounds containing sulfur such as thioethers, dithioates, mercaptobenzimidazoles, thiocarbanilides, and thiodipropionates; Tin-based compounds such as tin malate, dibutyltin monoxide, and the like are included.
  • hindered phenol compounds examples include “Irganox 1010” and “Irganox 1520” (both trade names: manufactured by BASF Japan Ltd.).
  • Phosphorus compounds include “PEP-36”, “PEP-24G”, “HP-10” (all of which are trade names: manufactured by ADEKA Corporation), “Irgafos 168” (trade name: manufactured by BASF Japan Ltd.), etc. is mentioned.
  • Compounds containing sulfur include thioether compounds such as dilaurylthiopropionate (DLTP) and distearylthiopropionate (DSTP).
  • thioether compounds such as dilaurylthiopropionate (DLTP) and distearylthiopropionate (DSTP).
  • the lower limit is preferably 0.01 part by mass, more preferably 0.05 part by mass, and the upper limit is preferably 1 part by mass, more preferably 0.5 part by mass.
  • light stabilizers examples include benzotriazole-based and benzophenone-based compounds. Specifically, “TINUVIN622LD”, “TINUVIN765" (both trade names: manufactured by BASF Japan Ltd.), “SANOLLS-2626”, and “SANOLLS-765" (both trade names: manufactured by Sankyo Co., Ltd.) is available.
  • TINUVIN328 and "TINUVIN234" (both trade names: manufactured by BASF Japan Ltd.) and the like can be used as ultraviolet absorbers.
  • the amount of these light stabilizers and ultraviolet absorbers added is preferably 0.01 parts by mass, more preferably 0.05 parts by mass, as a mass ratio in 100 parts by mass of the resin composition of the present invention.
  • the upper limit is preferably 1 part by mass, more preferably 0.5 part by mass.
  • Colorants include dyes such as direct dyes, acid dyes, basic dyes and metal complex dyes; inorganic pigments such as carbon black, titanium oxide, zinc oxide, iron oxide and mica; Organic pigments such as anthraquinone-based, thioindigo-based, dioxazone-based, and phthalocyanine-based pigments can be used.
  • Flame retardants include phosphorus- and halogen-containing organic compounds, bromine- or chlorine-containing organic compounds, ammonium polyphosphate, aluminum hydroxide, antimony oxide, and other additive and reactive flame retardants.
  • One of these additives may be used alone, or two or more of them may be used in any combination and ratio.
  • the resin composition of the present invention comprises a thermoplastic resin of component (A) (including components (A1) and (A2)) and a modified polyalkylene ether glycol of component (B) (including component (B2)). It can be obtained by melt-kneading using the above kneader or the like.
  • thermoplastic resins components (a), (a1), (a2)) are simultaneously added during the production of the modified polyalkylene ether glycol to obtain the resin composition of the present invention ( 1-step production method), the modified polyalkylene ether glycol is first produced, and the thermoplastic resins (components (A), (A1), (A2)) are mixed later to produce the resin composition of the present invention.
  • the resin composition of the present invention containing a large amount of modified polyalkylene ether glycol is produced using a one-step production method, and this is used as a masterbatch to produce a thermoplastic resin (component (A) , (A1), (A2)) (masterbatch method).
  • a thermoplastic resin component (A) , (A1), (A2)
  • masterbatch method it is preferable to use the kneader described above, and it is more preferable to use a twin-screw kneader.
  • the resin composition of the present invention comprises component (a) (including components (a1) and (a2)): thermoplastic resin, component (b) (including component (b2)): polyalkylene ether glycol, component It can also be obtained by reacting a mixture containing (c) (including component (c1)): acid and/or its derivative and component (d): peroxide.
  • the mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d) per 100 parts by mass of component (a). It is preferable to include parts by mass.
  • the mixture when the mixture further contains a hydrocarbon-based rubber softener as component (e), the mixture contains 0 parts by mass of component (b) with respect to a total of 100 parts by mass of components (a) and (e). .1 to 30 parts by mass, 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d).
  • the resin composition of the present invention it is preferable to perform a dynamic heat treatment in which the component (d) and the component (g) are heated in the presence of the cross-linking aid of the component (g) to melt and knead.
  • Component (f) used in the examples below is a curing catalyst
  • examples of curing catalysts include metal organic acid salts, titanates, borates, organic amines, ammonium salts, phosphonium salts, inorganic acids and organic acids, and One or more compounds selected from the group consisting of inorganic acid esters, and the like.
  • metal organic acid salts include dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, dibutyltin dioctoate, stannous acetate, stannous octoate, cobalt naphthenate, lead octylate, lead naphthenate, and octylic acid.
  • Titanates include, for example, tetrabutyl titanate, tetranonyl titanate, bis(acetylacetonitrile) di-isopropyl titanate.
  • organic amines include ethylamine, dibutylamine, hexylamine, triethanolamine, dimethylsawyamine, tetramethylguanidine, and pyridine.
  • ammonium salts include ammonium carbonate and tetramethylammonium hydroxide.
  • Phosphonium salts include, for example, tetramethylphosphonium hydroxide.
  • Inorganic and organic acids include, for example, sulfonic acids such as sulfuric acid, hydrochloric acid, acetic acid, stearic acid, maleic acid, toluenesulfonic acid, and alkylnaphthylsulfonic acid.
  • inorganic acid esters include phosphate esters.
  • metal organic acid salts, sulfonic acids and phosphate esters are preferred, and metal carboxylates of tin such as dioctyltin dilaurate, alkylnaphthylsulfonic acid and ethylhexyl phosphate are more preferred.
  • One of these curing catalysts may be used alone, or two or more thereof may be used in any combination and ratio.
  • component (g) crosslinking aids include sulfur, p-quinonedioxime, p-dinitrosobenzene, 1,3-diphenylguanidine peroxide aids; divinylbenzene, triallyl cyanurate, tri Polyfunctional vinyl compounds such as allyl isocyanurate and diallyl phthalate; Examples include polyfunctional (meth)acrylate compounds. These may be used individually by 1 type, and may be used combining 2 or more types by arbitrary combinations and ratios.
  • component (g) When using the cross-linking aid of component (g), component (g) is 0.01 to 2 with respect to the total amount of component (a) (including components (a1) and (a2)) and component (e) It is preferable to use 0.0% by mass, particularly 0.1 to 1.0% by mass.
  • the amount of component (g) used is at least the above lower limit, insufficient crosslinking is unlikely to occur, and deterioration of physical properties and thermoplastic moldability are unlikely to occur.
  • the amount of component (g) used is not more than the above upper limit, over-crosslinking is unlikely to occur, and deterioration of physical properties and deterioration of thermoplastic moldability are unlikely to occur.
  • the resin composition of the present invention can be formed into a molded article by various molding methods such as injection molding, extrusion molding, hollow molding, compression molding and vacuum molding. Among these, molded articles obtained by injection molding and extrusion molding are preferable. After performing these moldings, it is also possible to obtain a molded body that is subjected to secondary processing such as lamination molding and thermoforming.
  • the resin composition of the present invention can adhere to adhesives, different resins, paints, metals, or glass, it can be multi-layer hose tube), home appliance parts (multi-layer hose), medical parts (multi-layer medical containers), food parts (multi-layer packaging films, containers, bottles, design packaging, labels), electric wires, miscellaneous goods, automobile parts (weather strips, Ceiling materials, interior seats, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, mats) can be used in a wide range of fields.
  • the adhesive sheet of the present invention is made of the adhesive resin composition of the present invention.
  • the adhesive sheet of the present invention can be produced by extruding the adhesive resin composition of the present invention.
  • the thickness of the adhesive sheet of the present invention is preferably 10 ⁇ m or more, particularly 50 ⁇ m or more, from the viewpoint of adhesiveness, mechanical strength, and the like. On the other hand, from the viewpoint of flexibility and economy, the thickness of the adhesive sheet of the present invention is preferably 10 mm or less, particularly 5 mm or less.
  • the adhesive sheet of the present invention made of the adhesive resin composition of the present invention can be adhered to adhesives, different resins, paints, metals, or glass. frames), sports goods, industrial parts (multilayer hose tubes), home appliance parts (multilayer hoses), medical parts (multilayer medical containers), food parts (multilayer packaging films, containers, bottles, design packaging, labels), It can be used in a wide range of fields such as electric wires, miscellaneous goods, and automobile parts (weather strips, ceiling materials, interior sheets, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, mats).
  • the laminate of the present invention is a laminate having at least an adhesive layer and a substrate layer made of the adhesive resin composition of the present invention and having two or more layers laminated. Specifically, it is a laminated sheet. , laminated films, laminated tubes, and the like.
  • sheet and film are synonymous, both of which mean a planar molded article.
  • the material constituting the base layer of the laminate of the present invention is not limited, specific examples thereof include metal and resin films.
  • the layer structure of the adhesive layer and the substrate layer made of the adhesive resin composition of the present invention is not limited, it is preferable that these layers are adjacent to each other.
  • the metal constituting the metal layer is not limited, but specific examples include aluminum, iron, copper, stainless steel, etc. Among them, aluminum is preferred.
  • the resin constituting the resin film is not limited, but specific examples include olefin-based polymers and olefin-based elastomers including ethylene-vinyl alcohol copolymers, and ethylene-vinyl acetate copolymers.
  • Saponified products polyvinyl chloride, polyvinylidene chloride, polyethylene, polypropylene, poly-4-methyl-1-pentene, polycarbonate resin, polyamide resin such as polyamide 6, polyamide 66, polyamide 6/66, polyamide 12, polyethylene terephthalate, polybutylene Polyester resins such as terephthalate, polyester-based elastomers, styrene-based resins, styrene-based elastomers, and thermoplastic resins such as acrylic resins are preferably used. Above all, when used for food or medical materials, it is preferable to have at least an ethylene/vinyl alcohol copolymer layer or a polyamide resin layer.
  • the resin film may be stretched or unstretched, or may be used in combination.
  • the thermoplastic resin film may be uniaxially or biaxially oriented, in which case a biaxially oriented polypropylene film is particularly preferred. It is also preferable to laminate this with paper.
  • the thermoplastic resin film may be one in which metal is vapor-deposited, and a film in which metal and resin are laminated can also be used. A plurality of metal layers or resin layers may be used for these.
  • the form of the base material layer is not limited to a film or sheet, and may be a woven fabric or non-woven fabric.
  • the substrate may have a single layer structure or a multilayer structure.
  • the method for forming the substrate layer having a multilayer structure is not particularly limited, and examples thereof include a coextruded film method, a dry lamination method, a wet lamination method, a hot melt lamination method, an extrusion lamination method, a thermal lamination method, and the like.
  • these base layers may be previously subjected to various film processing such as anchor coating, metal vapor deposition, corona discharge processing, and printing.
  • the thickness of the base material layer it is usually about 5 to 100 ⁇ m.
  • the laminate of the present invention can be provided with an arbitrary layer other than the adhesive layer made of the adhesive resin composition of the present invention and the base material layer.
  • Materials constituting these layers are not limited, but are usually resin layers.
  • a laminate of any resin layer/adhesive layer made of the adhesive resin composition of the present invention/base material layer can be formed.
  • the resin constituting the resin layer is not limited, and specific examples thereof include the resins exemplified as component (A) in the present invention, but the resin composition of the present invention is preferable. It is a polypropylene-based resin from the viewpoint of being excellent in co-extrusion with objects.
  • Extrusion lamination is a method in which a molten resin film extruded from a T-die is continuously coated and pressed onto the surface of a prefabricated base material. processing method. It is usually laminated on one side of the substrate, but can be laminated on both sides if desired. Extrusion lamination molding is preferable because a laminate can be obtained stably at high speed.
  • the adhesive resin composition of the present invention even when lamination is performed at a high speed of 100 m/min or more, the moldability is excellent, the adhesiveness to the base material layer is good, and the composition can be It is possible to obtain a laminate that can maintain good adhesion to the substrate layer even in a high-humidity environment.
  • the two substrates may be formed by simultaneous lamination, or one substrate may be laminated in advance, and the other substrate may be laminated thereon.
  • the resin to be laminated is not limited to the case where only one type is used, and two or more types may be co-extruded.
  • the melt extrusion temperature of the resin composition is usually 180 to 320°C, preferably 200 to 310°C. If this temperature exceeds 320°C, moldability may deteriorate.
  • the surface of the molten resin film of the resin composition of the present invention formed by extrusion lamination may be subjected to ozone treatment for the purpose of introducing polar groups.
  • the ozone treatment amount is preferably 0.01 to 1 g/m 2 with respect to the surface area of the molten resin film.
  • the laminate of the present invention may be laminated by the above method or the like, and then stretched to form a stretched film.
  • a non-stretched resin film or sheet as the substrate layer.
  • the stretching direction may be uniaxial stretching or biaxial stretching, and the film may be produced by successive stretching or simultaneous stretching.
  • a blown film may be obtained by performing inflation molding at the stage of manufacturing a laminate.
  • the laminate of the present invention When the laminate of the present invention is obtained by stretching, heat setting may be performed after stretching as described above, or the product may be produced without heat setting. If the laminate is not heat-set, the laminate can be used as a shrink film because the stress is released by heating the laminate and the laminate has the property of shrinking.
  • each layer of the laminate of the present invention is not limited, and can be arbitrarily set depending on the layer structure, application, final product shape, required physical properties, and the like.
  • the total thickness of the laminate is usually 5 to 400 ⁇ m, preferably 10 to 300 ⁇ m, particularly preferably 20 to 200 ⁇ m.
  • the thickness of the adhesive layer of the adhesive resin composition of the present invention constituting the laminate is usually 0.1 to 100 ⁇ m, preferably 0.3 to 50 ⁇ m, particularly 0.5 to 20 ⁇ m. is preferably
  • the thickness of the resin layer laminated on the adhesive layer made of the adhesive resin composition of the present invention is usually 1-250 ⁇ m, preferably 3-200 ⁇ m, particularly preferably 5-150 ⁇ m.
  • the laminate thus produced can be further subjected to various film processing such as metal vapor deposition, corona discharge processing, and printing.
  • the adhesive resin composition of the present invention exhibits excellent adhesive strength characteristics to metal layers and resin films
  • the laminate of the present invention using the same can be used for various foods and beverages, pharmaceuticals and medical products, cosmetics, It can be suitably used for packaging applications such as clothing, stationery and other industrial materials.
  • piles are flocked to a substrate made of polyolefin resin or metal via an adhesive layer, and an active portion is arranged between the substrate and the adhesive layer.
  • the active portion may be in the shape of a protrusion integrated with the main portion (substrate), like the seal lip of a weatherstrip for an automobile, which will be described later, or may be in the form of a layer laminated on the surface of the substrate.
  • the substrate is made of a chemically inert material, ie polyolefin resin or metal.
  • the polyolefin resin may be a composition containing a thermoplastic elastomer in a proportion of usually 30% by mass or less.
  • polystyrene-based resin examples include homopolymers of ⁇ -olefins such as ethylene, propylene, butene-1 and 4-methylpentene-1, and copolymers thereof.
  • propylene-based polymers such as isotactic propylene, random or block copolymers of polypropylene and an ⁇ -olefin such as ethylene, butene-1 or hexene-1 are preferred.
  • polyolefin-based resins are commercially available under various brands from various companies, for example, "Novatec" manufactured by Japan Polypropylene Corporation. In the present invention, these commercially available products can be suitably used by selecting brands suitable for extrusion molding.
  • a composition of a polyolefin resin and a thermoplastic elastomer is prepared by blending a polyolefin resin, an olefin or styrene rubber, and a softening agent (optional component), and dynamically reacting in the presence or absence of an organic peroxide. It can be obtained by heat treatment. Further, rubbers other than those mentioned above may be used in combination within the range not impairing the object of the present invention.
  • the thickness of the base made of polyolefin resin is normally in the range of 0.5 to 10 mm, and is appropriately designed according to the application.
  • Examples of the substrate made of metal include various metal sheets with a thickness of 0.1 to 0.5 mm, more specifically iron and plated iron sheets.
  • thermoplastic resin composition I of the present invention is used for the active part.
  • thermoplastic resin composition I constituting this active part the description of the resin composition of the present invention described above is similarly applied, but the thermoplastic resin of the component (A1) constituting the thermoplastic resin composition I
  • thermoplastic elastomer using an olefin-based elastomer and a propylene-based polymer is preferably used as the material.
  • olefinic elastomer those mentioned above in the description of the resin composition of the present invention can be suitably used.
  • ethylene/propylene copolymer elastomers having a Mooney viscosity ML 1+4 (125° C.) of 30 to 75 are preferred, and ethylene/propylene/non-conjugated diene copolymer rubber (EPDM) is particularly preferred.
  • the EPDM may be an oil-extended type containing oil in advance, a non-oil-extended type containing no oil, or a combination thereof.
  • Non-oil-extended EPDM which does not contain oil beforehand, is economically inexpensive. Oil-extended EPDM tends to improve mechanical properties and moldability.
  • Any type of EPDM is preferably used with a Mooney viscosity ML 1+4 (125° C.) of 30 to 75 in an oil-containing state.
  • non-conjugated diene examples include dicyclopentadiene, 1,4-hexadiene, cyclooctadiene, methylenenorbornene, ethylidenenorbornene, etc. Ethylidenenorbornene is particularly preferred.
  • a preferred specific example of the olefinic elastomer is EPDM having an ethylene unit content of 55 to 75% by mass and a non-conjugated diene unit content of 1 to 10% by mass.
  • EPDM having an ethylene unit content of 55 to 75% by mass and a non-conjugated diene unit content of 1 to 10% by mass.
  • the ethylene unit content is 55% by mass or more, the extrusion moldability tends to be good, and when it is 75% by mass or less, the flexibility tends to be easily maintained.
  • the flexibility is important, for example, as an elastic recovery function in which the active portion as the seal lip portion of the weatherstrip for automobile suppresses the vibration of the glass (holds the glass).
  • a commercially available product can be used as such an olefin elastomer.
  • olefin elastomers include "Nordel (registered trademark) IP4760P” (manufactured by Dow Chemical Co.), "EPT3070”, “EPT3092M”, “EPT3062EM”, and “EPT3072EM” (all of which are (trade name: manufactured by Mitsui Chemicals, Inc.), "EP24", “EP57C”, “EP98”, and “EP505EC” (trade name: manufactured by JSR Corporation).
  • Propylene-based polymers include, for example, isotactic propylene, random or block copolymers of polypropylene and ethylene or ⁇ -olefins such as butene-1 and hexene-1.
  • a propylene polymer having an MFR (melt flow rate) of 0.1 to 35 g/10 min at 230° C. and 21.18 N load is suitable. If the MFR is within the above range, it tends to be easily extruded.
  • thermoplastic resin composition I constituting the active part contains an olefin-based elastomer and a propylene-based polymer as the thermoplastic resin of component (A1), the olefin-based elastomer and propylene-based polymer of component (A1) It is preferable that the content of the olefinic elastomer is 70 to 90% by mass and the content of the propylene polymer is 10 to 30% by mass with respect to the total of 100% by mass. If the content of the olefinic elastomer in component (A1) is at least the above lower limit and the content of the propylene polymer is at most the above upper limit, excellent flexibility tends to be obtained. When the content of the olefinic elastomer is equal to or less than the above upper limit and the content of the propylene polymer is equal to or more than the above lower limit, there is a tendency for excellent extrusion moldability.
  • the resin composition of the present invention As the modified polyalkylene ether glycol modified with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof as the component (B) of the thermoplastic resin composition constituting the active part, the resin composition of the present invention
  • the content of component (B) described applies, as well as the preferred ones.
  • the thermoplastic resin composition I constituting the active part contains 0.1 to 0.1 to 100 parts by mass of the olefin-based elastomer and the propylene-based polymer as the component (A1) and the modified polyalkylene ether glycol as the component (B). It is preferable to contain 30 parts by mass.
  • the lower limit of the content of component (B) is more preferably 0.2 parts by mass or more, still more preferably 0.5 parts by mass or more, from the viewpoint of stable adhesion.
  • the upper limit of the content of component (B) is more preferably 25 parts by mass or less, still more preferably 15 parts by mass or less, from the viewpoint of handling during production.
  • Adhesives used for the adhesive layer are broadly classified into two types: emulsion-based and solvent-based.
  • Emulsion systems include acrylic acid ester resins, acrylic acid ester-vinyl acetate copolymer resins, vinyl acetate resins, ethylene-vinyl acetate copolymer resins, urethane resins, epoxy resins, synthetic rubbers (SBR, NBR), and the like.
  • solvent-based resins include epoxy resins, urethane resins, chloroprene resins, synthetic rubbers (SBR, NBR), vinyl acetate resins, acrylic acid ester resins, and the like.
  • solvent-based one-liquid moisture-curable urethane resins having good water resistance are preferably used for automotive weather strips.
  • the pile is obtained by cutting long fibers into short fibers, and examples of materials thereof include nylon, rayon, and polyester. Nylon, which has sliding properties, is preferably used for automotive weather strips.
  • the thickness of the pile is usually 0.6-3.0 denier and the length is usually 0.6-1.5 mm.
  • Extrusion molding is usually applied to the molding of the substrate.
  • the polyolefin resin as the substrate material and the thermoplastic resin composition I as the material of the active portion are co-extruded into a mold having a desired shape, and the substrate made of the polyolefin resin and the thermoplastic resin composition I are formed. Integrate with the active part.
  • Adhesive Layer and Flocking An adhesive is applied to the surface of the active portion of the extruded body of the substrate and active portion obtained above to form an adhesive layer. After that, it is put into a flocking machine and flocked. Prior to application of the adhesive, a degreasing treatment for cleaning and removing finger marks, machine oil, and the like that inevitably adhere to the surface may be performed as an auxiliary surface treatment, if necessary. A knife coater, a roll coater, a spray, a brush, a roller, or the like can be appropriately used for applying the adhesive.
  • an electrostatic processing method with high productivity and high flocking strength is preferably used.
  • a down-method method is preferably employed in which a molded body coated with an adhesive is placed on the lower electrode, and charged piles are flown downward to plant hairs. After the hair is planted, it is dried by heating and brushed to remove residual pile.
  • the synthetic resin molded article of the present invention is particularly suitable for automobile weather strips.
  • FIG. 1 is a schematic cross-sectional view of an example of an automobile weatherstrip (10), where reference numeral (1) denotes a main body portion (corresponding to the above-mentioned base), and (2) a seal lip portion (corresponding to the above-mentioned active portion). ) and (3) represent piles implanted in the seal lip portion (2) via an adhesive layer (not shown).
  • Reference (21) represents a sealing lip portion that does not need to be pile-flocked.
  • the aforementioned polyolefin resin or metal sheet is used for the main body (1) of the weather strip (10) for automobiles, and the aforementioned thermoplastic resin composition I of the present invention is used for the sealing lip portion (2).
  • a solvent-based one-liquid moisture-curable urethane resin having good water resistance is preferably used for the adhesive layer.
  • a nylon pile having a thickness of 0.6 to 3.0 denier and a length of 0.6 to 1.5 mm is preferably used for the pile (3).
  • ⁇ Component (a)> (a-1): Olefin-based thermoplastic elastomer/Mitsubishi Chemical Corporation Trexplane (registered trademark) QT70HG (thermoplastic elastomer in which olefin-based rubber is dispersed in an olefin-based resin matrix) MFR: 3 g/10 minutes (measurement conditions: 230° C., load 49 N) Duro hardness A: 67 (measurement conditions: ISO7619) (a-2): Polypropylene / Novatec (registered trademark) MG03BD manufactured by Japan Polypropylene Corporation MFR: 30 g/10 minutes (measurement conditions: 230° C., load 21.2 N) (a-3): Ethylene/propylene/ethylidenenorbornene copolymer rubber/Nordel (registered trademark) IP4760P manufactured by Dow Chemical Co.
  • Evaluation methods for the resin compositions of the following examples and comparative examples are as follows.
  • ⁇ Adhesion strength> Using the resin composition, a sheet having a thickness of 2 mm was molded at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200 ⁇ 200 mm, manufactured by Toyo Seiki Seisakusho). On the surface of the molded sheet, Sanwa Koubunshi Co., Ltd. Sungrip TKS-63 (components: urethane prepolymer, toluene, butyl acetate, methyl ethyl ketone, 4,4-diphenylmethane diisocyanate), which is a urethane-based resin adhesive, is applied with a bar coater.
  • urethane prepolymer toluene, butyl acetate, methyl ethyl ketone, 4,4-diphenylmethane diisocyanate
  • the adhesive was applied to a thickness of 10 ⁇ m, and while the adhesive was wet, a polyester tape (Polyco tape manufactured by Okuda Sangyo Co., Ltd., width 17 mm) was overlaid so that air bubbles did not enter between the polyester tape and the adhesive. After that, it was dried in an oven at 80° C. for 30 minutes, and then allowed to stand at room temperature for 24 hours.
  • a polyester tape Polyco tape manufactured by Okuda Sangyo Co., Ltd., width 17 mm
  • it was dried in an oven at 80° C. for 30 minutes, and then allowed to stand at room temperature for 24 hours.
  • the obtained test piece referring to the ISO8510-2:1990 standard, using Shimadzu Autograph AG2000, 180 degree peel test method (test speed 50 mm / min, peel distance about 50 mm, maximum test force measured).
  • the adhesive strength between the tape and the sheet was measured at .
  • the adhesiveness between the resin composition and the urethane resin was evaluated from this peel strength.
  • the peeling surface of the test piece after measuring the peel strength between the resin composition and the urethane resin was observed as the peeling mode.
  • peeling occurred near the interface between the resin composition sheet and the urethane-based resin adhesive layer, it was evaluated as interfacial peeling.
  • material destruction means that the adhesiveness between the resin composition and the urethane-based resin is stronger than in the case of interfacial peeling.
  • ⁇ Hardness Duro A> Using the resin composition, a sheet having a thickness of 2 mm was formed at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200 ⁇ 200 mm, manufactured by Toyo Seiki Seisakusho). Using this sheet, hardness Duro A was measured according to JIS K6253.
  • a sheet having a thickness of 1 mm was molded at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200 ⁇ 200 mm, manufactured by Toyo Seiki Seisakusho).
  • a press molding machine (hydraulic jack type heating/cooling press 200 ⁇ 200 mm, manufactured by Toyo Seiki Seisakusho) was used to laminate Mitsubishi Aluminum Mitsubishi foil (thickness 25 ⁇ m) on the surface of the molded sheet at 200 ° C. , and a press pressure of 5 MPa for 3 minutes to prepare an adhesion evaluation sample.
  • Adhesiveness of the obtained test piece was checked by checking whether it could be peeled off by hand or not, and evaluated according to the following criteria. ⁇ : Bonded. Even if the test piece is bent by hand, it does not come off. x: Not adhered. Immediately peeled off when touched by hand In Example 17 and Comparative Example 18, the following resins were used as resins other than aluminum, and adhesion was evaluated in the same manner as for aluminum.
  • EVOH sheet Mitsubishi Chemical Soarnol DC3212B 1 mm thick sheet
  • Nylon 6 sheet DSM Novamid 1020 1 mm thick sheet
  • Example/Comparative example Per 100 parts by mass of component (a-1), 3.6 parts by mass of component (b), 0.3 parts by mass of component (c), 0.4 parts by mass of component (d), and 0.3 parts by mass of component (f)
  • the mass part is put in a small kneader (Labo Plastomill 20C-200, Mixer R-60H manufactured by Toyo Seiki Seisakusho) at a temperature setting of 160 ° C. After homogenization at a rotor rotation speed of 20 rpm, the temperature is 180 to 210. ° C.
  • Example 2 and Comparative Examples 1 to 6> A resin composition was obtained in the same manner as in Example 1 except that the composition shown in Table 1 was used. The obtained resin composition was evaluated in the same manner as in Example 1. The evaluation results are shown in Table-1.
  • Example 3 Using the same equipment as in Example 1, after adding 16 parts by mass of component (a-2) and 45 parts by mass of component (a-3) under the conditions of a temperature setting of 160 ° C. and a rotor rotation speed of 20 rpm, component (e). Slowly add 39 parts by mass and homogenize, then 3.6 parts by mass of component (b), 0.3 parts by mass of component (c), 0.4 parts by mass of component (d), and 0.3 part by mass of component (f). Parts by mass and 0.3 parts by mass of component (h) were added and homogenized.
  • thermoplastic resin components (a-2) and (a-3) and component (c) are mixed.
  • a resin composition containing modified polytetramethylene ether glycol modified with maleic anhydride was obtained.
  • the same evaluation as in Example 1 was carried out on the obtained resin composition, and the results are shown in Table-2.
  • Examples 4 to 8 and Comparative Examples 7 to 11 A resin composition was obtained in the same manner as in Example 3 except that the composition shown in Table 2 was used. The obtained resin composition was evaluated in the same manner as in Example 3. The evaluation results are shown in Table-2.
  • thermoplastic resins a-4 and (a-5) as thermoplastic resins and is anhydrous.
  • a masterbatch (MB-1) which is a resin composition containing modified polytetramethylene ether glycol modified with maleic acid, was obtained.
  • Example 9 Using the same equipment as used in Example 1, 100 parts by mass of the component (a-6) and 5 parts by mass of the masterbatch (MB-1) were added under the conditions of a temperature setting of 160 ° C. and a rotor speed of 20 rpm to homogenize. did Thereafter, the temperature is raised in the range of 180 to 210° C., kneading is performed for 5 minutes at a rotor speed of 100 rpm, and a resin composition containing component (a-6), which is a thermoplastic resin, and modified polytetramethylene ether glycol. got Evaluation similar to Example 3 was implemented about the obtained resin composition. The results are shown in Table-4.
  • Examples 10 to 13 and Comparative Examples 12 to 15 A resin composition was obtained in the same manner as in Example 3 except that the composition shown in Table 4 was used. The obtained resin composition was evaluated in the same manner as in Example 3. The evaluation results are shown in Table-4.
  • Examples 15-16 and Comparative Examples 16-17> A resin composition was obtained in the same manner as in Example 14 except that the composition shown in Table-5 was used. The obtained resin composition was evaluated in the same manner as in Example 14. Evaluation results are shown in Table-5.
  • Examples 1 and 2 all have an adhesive strength exceeding 10 N/17 mm width, and are excellent in adhesiveness.
  • Comparative Examples 1 to 6 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or are less than half the adhesive strength of Examples 1 and 2, and have adhesiveness. inferior to
  • Examples 3 to 8 all have an adhesive force exceeding 30 N/17 mm width and are excellent in adhesiveness.
  • Comparative Examples 7 to 11 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or are about half the adhesive strength of Examples 3 to 8, and have poor adhesion. was inferior.
  • Examples 9 to 13 all have an adhesive strength of 13 N/17 mm width or more, and are excellent in adhesiveness.
  • Comparative Examples 12 to 15 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or about half the adhesive strength of Examples 9 to 13, and the adhesive strength Inferior.
  • Examples 14 to 16 all have an adhesive strength of 8 N/17 mm width or more, and are excellent in adhesiveness. In addition, none of Examples 14 to 16 produced die buildup during extrusion, and had excellent extrusion moldability. On the other hand, Comparative Examples 16 and 17 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesion.
  • Example 17 has adhesion to aluminum, nylon 6, and EVOH.
  • Comparative Example 18 does not contain the modified polyalkylene ether glycol of component (B), and therefore does not have adhesive strength.
  • the resin composition of the present invention has excellent adhesion to adhesives, foreign resins, paints, metals or glass. For this reason, civil engineering and construction material parts (water stop material, joint material, window frame), sporting goods, industrial parts (multilayer hose tube), home appliance parts (multilayer hose), medical parts (multilayer medical container), food Parts (multi-layer packaging films, containers, bottles, design packaging, labels), electric wires, miscellaneous goods, automobile parts (weather strips, ceiling materials, interior sheets, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, Mat) can be used in a wide range of fields.
  • the synthetic resin molded article of the present invention can be suitably applied to any of various synthetic resin molded articles in which piles are implanted on a substrate made of polyolefin resin or metal via an adhesive layer.
  • it is industrially useful as a weather strip for automobiles.

Abstract

The resin composition for adhesion includes component (A) and component (B). The resin composition for adhesion has a step for mixing component (a), component (b), component (c), and component (d). Component (A): thermoplastic resin. Component (B): modified polyalkylene ether glycol modified by an acid and/or derivative thereof. Component (a): thermoplastic resin. Component (b): polyalkylene ether glycol. Component (c): acid and/or derivative thereof. Component (d): peroxide.

Description

接着用樹脂組成物及びその製造方法、熱可塑性樹脂組成物及びその製造方法、接着シート、積層体並びに合成樹脂製成形体Adhesive resin composition and manufacturing method thereof, thermoplastic resin composition and manufacturing method thereof, adhesive sheet, laminate and synthetic resin molding
 本発明は、接着剤、異樹脂、塗料、金属、ないしはガラスとの接着性に優れた接着用樹脂組成物及び熱可塑性樹脂組成物とその製造方法に関する。本発明はまた、この接着用樹脂組成物を用いた接着シート及び積層体と、この熱可塑性樹脂組成物を用いた合成樹脂製成形体に関する。 The present invention relates to an adhesive resin composition and a thermoplastic resin composition that have excellent adhesion to adhesives, foreign resins, paints, metals, or glass, and a method for producing the same. The present invention also relates to an adhesive sheet and laminate using this adhesive resin composition, and a synthetic resin molding using this thermoplastic resin composition.
 従来、熱可塑性樹脂を異樹脂や塗料、金属、ガラス等の被着体と接着させるために接着剤が用いられてきた。しかし、十分な接着性が得られない課題があった。 Conventionally, adhesives have been used to bond thermoplastic resins to adherends such as different resins, paints, metals, and glass. However, there was a problem that sufficient adhesiveness could not be obtained.
 異素材同士の接着性が必要とされる一例として、フロック加工された合成樹脂製成形体、すなわち、表面に接着剤層を介してパイルが植毛されてなる合成樹脂製成形体がある。合成樹脂製成形体の代表的なものとしては、隙間風や雨などの侵入防止、更にはパイルでこすることによりガラス昇降時にガラスの汚れを落とすために、自動車の窓(ドアの窓ガラス昇降口周辺)に取付けられる目詰め部材としての自動車用ウェザーストリップがある。ウェザーストリップは、窓ガラスと接する側にパイルが位置するように設けられる。 An example that requires adhesion between different materials is a flocked synthetic resin molded body, that is, a synthetic resin molded body in which pile is planted on the surface via an adhesive layer. A typical example of a synthetic resin molded product is used to prevent the entry of drafts and rain, and to remove stains on the glass when the glass is raised and lowered by rubbing it with a pile. There is a weather strip for automobiles as a stuffing member attached to the mouth area). The weatherstrip is provided so that the pile is positioned on the side that contacts the window glass.
 従来、このような合成樹脂製成形体は、ポリオレフィン系樹脂又は金属よりなる基体に、接着剤層を介してナイロン短繊維等のパイルが静電植毛されることで製造されているが、基体とパイルとの接着性が十分でなかった。 Conventionally, such synthetic resin moldings are produced by electrostatically flocking piles of short nylon fibers or the like to a substrate made of polyolefin resin or metal via an adhesive layer. Adhesion to the pile was not sufficient.
 接着性を高めるために、コロナ処理等の表面処理や、プライマー処理を施すことも行われている。このような処理を施すことは、表面処理装置設置のための設備投資及びその維持費といった費用の高騰、プライマー処理のための工程増加などから、工業上、好ましいことではない。プライマー処理に用いる処理剤が環境負荷につながる問題もある。 In order to improve adhesion, surface treatment such as corona treatment and primer treatment are also performed. Such a treatment is industrially undesirable because of the steep rise in costs such as capital investment for installation of surface treatment equipment and its maintenance costs, and an increase in the number of processes for primer treatment. There is also the problem that the processing agent used for the primer treatment leads to an environmental load.
 このような課題に対して、熱可塑性樹脂に官能基を導入する技術が用いられている。
 例えば、被着体や接着剤との接着性を向上させるために、オレフィン系樹脂を無水マレイン酸変性させた無水マレイン酸変性ポリオレフィンが知られている(特許文献1参照)
 また、ポリエステル系樹脂にポリテトラメチレンエーテルグリコールを共重合させたポリエステル系熱可塑性エラストマーを、無水マレイン酸変性した変性ポリエステル系エラストマーが知られている(特許文献2参照)
Techniques for introducing functional groups into thermoplastic resins have been used to solve such problems.
For example, a maleic anhydride-modified polyolefin is known in which an olefin resin is modified with maleic anhydride in order to improve adhesion to adherends and adhesives (see Patent Document 1).
Further, a modified polyester elastomer is known in which a polyester thermoplastic elastomer obtained by copolymerizing a polyester resin with polytetramethylene ether glycol is modified with maleic anhydride (see Patent Document 2).
特開平9-278956公報Japanese Patent Application Laid-Open No. 9-278956 特開2002-155135号公報JP 2002-155135 A
 近年、前述の合成樹脂製成形体のように、異樹脂同士だけではなく、塗料や金属、ガラス等と熱可塑性樹脂とを組み合わせた製品や部品のニーズが多様化する中で、被着体と熱可塑性樹脂との接着力の向上が求められている。また、設備費及びその維持費の低減、環境負荷の低減や工程削減の観点から、コロナ処理やプライマー処理を不要とした上で、十分な接着力を得ることが求められている。 In recent years, as in the above-mentioned synthetic resin moldings, there is a diversification of needs for products and parts that combine not only different resins but also paints, metals, glass, etc. with thermoplastic resins. There is a demand for improved adhesion to thermoplastic resins. In addition, from the viewpoint of reducing equipment costs and maintenance costs, reducing environmental load, and reducing processes, it is required to obtain sufficient adhesive strength without corona treatment or primer treatment.
 しかし、特許文献1、2に記載の変性ポリオレフィンや変性ポリエステル系エラストマーは、接着力の観点で改良の余地があった。 However, the modified polyolefins and modified polyester elastomers described in Patent Documents 1 and 2 have room for improvement in terms of adhesive strength.
 本発明は、接着剤、異樹脂、塗料、金属、ないしはガラスとの接着性に優れた接着用樹脂組成物及び熱可塑性樹脂組成物を提供することを目的とする。
 本発明はまた、この接着用樹脂組成物を用いた接着シート及び積層体と、この熱可塑性樹脂組成物を用いた合成樹脂製成形体を提供することを目的とする。
An object of the present invention is to provide an adhesive resin composition and a thermoplastic resin composition which are excellent in adhesiveness to adhesives, foreign resins, paints, metals or glass.
Another object of the present invention is to provide an adhesive sheet and laminate using this adhesive resin composition, and a synthetic resin molding using this thermoplastic resin composition.
 本発明者は、特定の成分を含む樹脂組成物が上記課題を解決し得ることを見出した。 The inventors have found that a resin composition containing specific components can solve the above problems.
 即ち、本発明の要旨は以下の通りである。
[1] 下記成分(A)と成分(B)を含む接着用樹脂組成物。
 成分(A):熱可塑性樹脂
 成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
[2] 前記成分(A)100質量部に対し、前記成分(B)を0.1~30質量部含む、[1]に記載の接着用樹脂組成物。
[3] [1]又は[2]に記載の接着用樹脂組成物よりなる接着シート。
[4] 下記成分(a)、成分(b)、成分(c)及び成分(d)を混合する工程を有する、[1]~[3]のいずれかに記載の接着用樹脂組成物の製造方法。
 成分(a):熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
[5] 前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、[4]に記載の接着用樹脂組成物の製造方法。
[6] 基材層と、[1]又は[2]の接着用樹脂組成物からなる接着層とを有する積層体。
[7] 更に樹脂層を有する[6]に記載の積層体。
[8] 前記基材層、接着層、樹脂層の順で積層されている[7]に記載の積層体。
[9] 前記基材層がフィルム状の金属または樹脂である[6]~[8]のいずれかに記載の積層体。
[10] 下記成分(A1)と成分(B)を含む熱可塑性樹脂組成物。
 成分(A1):エラストマー系樹脂を含む熱可塑性樹脂
 成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
[11] 前記エラストマー系樹脂が、オレフィン系エラストマー、スチレン系エラストマー及びポリエステル系エラストマーからなる群より選択される一つ以上である、[10]に記載の熱可塑性樹脂組成物。
[12] 前記成分(A1)100質量部に対し、前記成分(B)を0.1~30質量部含む、[10]又は[11]に記載の熱可塑性樹脂組成物。
[13] 前記成分(A1)がオレフィン系エラストマーとプロピレン系重合体とを含有し、オレフィン系エラストマーとプロピレン系重合体の合計100質量%に対し、オレフィン系エラストマーの含有率が70~90質量%であり、プロピレン系重合体の含有率が10~30質量%である、[10]~[12]に記載の熱可塑性樹脂組成物。
[14] 下記成分(a1)、成分(b)、成分(c)及び成分(d)を混合する工程を有する、[10]~[13]のいずれかに記載の熱可塑性樹脂組成物の製造方法。
 成分(a1):エラストマー系樹脂を含む熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
[15] 前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、[14]に記載の熱可塑性樹脂組成物の製造方法。
[16] ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛されてなる合成樹脂製成形体であって、該基体と接着剤層との間に[10]~[13]のいずれかに記載の熱可塑性樹脂組成物からなる活性部が配置されている合成樹脂製成形体。
[17] 下記成分(A2)と成分(B2)を含む熱可塑性樹脂組成物。
 成分(A2):オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂
 成分(B2):アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコールを、酸及び/又はその誘導体により変性した変性ポリアルキレンエーテルグリコール
That is, the gist of the present invention is as follows.
[1] An adhesive resin composition containing the following components (A) and (B).
Component (A): Thermoplastic resin Component (B): Modified polyalkylene ether glycol modified with an acid and/or a derivative thereof [2] 0.1 part of component (B) is added to 100 parts by mass of component (A). The adhesive resin composition according to [1], containing 1 to 30 parts by mass.
[3] An adhesive sheet made of the adhesive resin composition according to [1] or [2].
[4] Manufacture of the adhesive resin composition according to any one of [1] to [3], which comprises mixing the following components (a), (b), (c) and (d): Method.
Component (a): Thermoplastic resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide [5] Polyalkylene ether glycol of Component (b) The method for producing an adhesive resin composition according to [4], which has a number average molecular weight of 200 to 4,500.
[6] A laminate having a substrate layer and an adhesive layer made of the adhesive resin composition of [1] or [2].
[7] The laminate according to [6], further comprising a resin layer.
[8] The laminate according to [7], wherein the substrate layer, the adhesive layer, and the resin layer are laminated in this order.
[9] The laminate according to any one of [6] to [8], wherein the substrate layer is a film-like metal or resin.
[10] A thermoplastic resin composition containing the following component (A1) and component (B).
Component (A1): Thermoplastic resin containing elastomeric resin Component (B): Modified polyalkylene ether glycol modified with acid and/or its derivative [11] The thermoplastic resin composition according to [10], which is one or more selected from the group consisting of polyester elastomers.
[12] The thermoplastic resin composition according to [10] or [11], which contains 0.1 to 30 parts by mass of the component (B) with respect to 100 parts by mass of the component (A1).
[13] The component (A1) contains an olefin-based elastomer and a propylene-based polymer, and the content of the olefin-based elastomer is 70 to 90% by mass with respect to a total of 100% by mass of the olefin-based elastomer and the propylene-based polymer. The thermoplastic resin composition according to [10] to [12], wherein the content of the propylene-based polymer is 10 to 30% by mass.
[14] Manufacture of the thermoplastic resin composition according to any one of [10] to [13], which comprises mixing the following components (a1), (b), (c) and (d): Method.
Component (a1): Thermoplastic resin containing elastomeric resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide [15] Component (b) The method for producing a thermoplastic resin composition according to [14], wherein the polyalkylene ether glycol has a number average molecular weight of 200 to 4,500.
[16] A synthetic resin molded article comprising a substrate made of polyolefin resin or metal and pile fibers implanted through an adhesive layer, wherein the substrate and the adhesive layer are interposed between [10] to [13]. A molded article made of synthetic resin, in which an active part made of the thermoplastic resin composition according to any one of the above is disposed.
[17] A thermoplastic resin composition containing the following component (A2) and component (B2).
Component (A2): Olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin, phenylene ether-based resin , acetal resins, phenylene sulfide resins, tetrafluoroethylene resins, olefin elastomers, ester elastomers, amide elastomers, styrene elastomers, urethane elastomers, carbonate elastomers, acrylic elastomers, and vinyl acetate elastomers Thermoplastic resin containing one or more selected from the group Component (B2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and / or an alkylene group having 4 to 10 carbon atoms Modified polyalkylene ether glycol obtained by modifying polyalkylene ether glycol with an acid and/or a derivative thereof
[18] 前記成分(A2)100質量部に対し、前記成分(B2)を0.1~30質量部含む、[17]に記載の熱可塑性樹脂組成物。
 [19] 前記成分(a)の熱可塑性樹脂がエラストマー系樹脂を含む、[4]又は[5]に記載の接着用樹脂組成物の製造方法。
[20] 前記成分(a)、成分(b)、成分(c)及び成分(d)の混合物は、成分(a)100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[4]又は[5]に記載の接着用樹脂組成物の製造方法。
[21] 前記成分(a)、成分(b)、成分(c)及び成分(d)の混合物が、更に成分(e)として炭化水素系ゴム用軟化剤を含む、[19]に記載の接着用樹脂組成物の製造方法。
[22] 前記混合物は、成分(a)と成分(e)の合計100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[21]に記載の接着用樹脂組成物の製造方法。
[23] 下記成分(a1)、成分(b)、成分(c)及び成分(d)を含む混合物を反応させる工程を有する、[10]に記載の熱可塑性樹脂組成物の製造方法。
 成分(a1):エラストマー系樹脂を含む熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
[24] 前記混合物は、成分(a1)100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[23]に記載の熱可塑性樹脂組成物の製造方法。
[25] 前記混合物が、更に成分(e)として炭化水素系ゴム用軟化剤を含む、[23]に記載の熱可塑性樹脂組成物の製造方法。
[26] 前記混合物は、成分(a1)と成分(e)の合計100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[25]に記載の熱可塑性樹脂組成物の製造方法。
[27] 前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、[23]~[26]のいずれかに記載の熱可塑性樹脂組成物の製造方法。
[28] 下記成分(a2)、成分(b2)、成分(c)及び成分(d)を含む混合物を反応させる工程を有する、[17]又は[18]に記載の熱可塑性樹脂組成物の製造方法。
 成分(a2):オレフィン系樹脂、環状オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂
 成分(b2):アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
[29] 前記混合物は、成分(a2)100質量部に対し、成分(b2)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[28]に記載の熱可塑性樹脂組成物の製造方法。
[30] 前記混合物が、更に成分(e)として炭化水素系ゴム用軟化剤を含む、[28]に記載の熱可塑性樹脂組成物の製造方法。
[31] 前記混合物は、成分(a2)と成分(e)の合計100質量部に対し、成分(b2)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含む、[30]に記載の熱可塑性樹脂組成物の製造方法。
[32] 前記成分(b2)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、[28]~[31]のいずれかに記載の熱可塑性樹脂組成物の製造方法。
[18] The thermoplastic resin composition according to [17], which contains 0.1 to 30 parts by mass of component (B2) relative to 100 parts by mass of component (A2).
[19] The method for producing an adhesive resin composition according to [4] or [5], wherein the thermoplastic resin of component (a) contains an elastomeric resin.
[20] The mixture of component (a), component (b), component (c) and component (d) contains 0.1 to 30 parts by mass of component (b) per 100 parts by mass of component (a), The method for producing an adhesive resin composition according to [4] or [5], comprising 0.01 to 5 parts by mass of component (c) and 0.01 to 3 parts by mass of component (d).
[21] The adhesion according to [19], wherein the mixture of component (a), component (b), component (c) and component (d) further contains a hydrocarbon rubber softener as component (e). A method for producing a resin composition for
[22] The mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c), based on a total of 100 parts by mass of component (a) and component (e). The method for producing an adhesive resin composition according to [21], which contains 0.01 to 3 parts by mass of component (d).
[23] The method for producing a thermoplastic resin composition according to [10], which comprises reacting a mixture containing the following component (a1), component (b), component (c) and component (d).
Component (a1): Thermoplastic resin including elastomeric resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide [24] The mixture contains Component ( [23 ] The manufacturing method of the thermoplastic resin composition as described in ].
[25] The method for producing a thermoplastic resin composition according to [23], wherein the mixture further contains a hydrocarbon rubber softener as component (e).
[26] The mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c), based on a total of 100 parts by mass of component (a1) and component (e). The method for producing a thermoplastic resin composition according to [25], containing 0.01 to 3 parts by mass of component (d).
[27] The method for producing a thermoplastic resin composition according to any one of [23] to [26], wherein the polyalkylene ether glycol of component (b) has a number average molecular weight of 200 to 4,500.
[28] Manufacture of the thermoplastic resin composition according to [17] or [18], which comprises reacting a mixture containing the following component (a2), component (b2), component (c) and component (d) Method.
Component (a2): Olefin-based resin, cyclic olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin , phenylene ether resin, acetal resin, phenylene sulfide resin, tetrafluoroethylene resin, olefin elastomer, ester elastomer, amide elastomer, styrene elastomer, urethane elastomer, carbonate elastomer, acrylic elastomer, and a thermoplastic resin containing one or more selected from the group of vinyl acetate elastomers Component (b2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and/or an alkylene group having 4 to 10 polyalkylene ether glycol Component (c): acid and/or derivative thereof Component (d): peroxide [29] The mixture contains component (b2) per 100 parts by mass of component (a2). The method for producing a thermoplastic resin composition according to [28], comprising 0.1 to 30 parts by mass, 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d).
[30] The method for producing a thermoplastic resin composition according to [28], wherein the mixture further contains a hydrocarbon rubber softener as component (e).
[31] The mixture contains 0.1 to 30 parts by mass of component (b2), 0.01 to 5 parts by mass of component (c), based on a total of 100 parts by mass of component (a2) and component (e). The method for producing a thermoplastic resin composition according to [30], containing 0.01 to 3 parts by mass of component (d).
[32] The method for producing a thermoplastic resin composition according to any one of [28] to [31], wherein the polyalkylene ether glycol of component (b2) has a number average molecular weight of 200 to 4,500.
 本発明はまた、以下を要旨とする。 The gist of the present invention is also as follows.
<1> 下記成分(A)と成分(B1)を含む熱可塑性樹脂組成物。
 成分(A):熱可塑性樹脂
 成分(B1):不飽和カルボン酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
<2> 前記熱可塑性樹脂がオレフィン系樹脂及び/又はエステル系樹脂を含む、<1>に記載の熱可塑性樹脂組成物。
<3> 前記熱可塑性樹脂がエラストマー系樹脂を含む、<1>に記載の熱可塑性樹脂組成物。
<4> 前記エラストマー系樹脂が、オレフィン系エラストマー、スチレン系エラストマー及びポリエステル系エラストマーからなる群より選択される一つ以上である、<3>に記載の熱可塑性樹脂組成物。
<5> 前記成分(A)100質量部に対し、前記成分(B1)を0.1~30質量部含む、<1>~<4>のいずれかに記載の熱可塑性樹脂組成物。
<6> 下記成分(a)、成分(b)、成分(c1)及び成分(d)を含む混合物を反応させる工程を有する、熱可塑性樹脂組成物の製造方法。
 成分(a):熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c1):不飽和カルボン酸及び/又はその誘導体
 成分(d):過酸化物
<7> 前記混合物は、成分(a)100質量部に対し、成分(b)を0.1~30質量部、成分(c1)を0.01~5質量部、成分(d)を0.01~3質量部含む、<6>に記載の熱可塑性樹脂組成物の製造方法。
<8> 前記混合物が、更に成分(e)として炭化水素系ゴム用軟化剤を含む、<6>に記載の熱可塑性樹脂組成物の製造方法。
<9> 前記混合物は、成分(a)と成分(e)の合計100質量部に対し、成分(b)を0.1~30質量部、成分(c1)を0.01~5質量部、成分(d)を0.01~3質量部含む、<8>に記載の熱可塑性樹脂組成物の製造方法。
<10> 前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、<6>~<9>のいずれかに記載の熱可塑性樹脂組成物の製造方法。
<11> ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛されてなる合成樹脂製成形体であって、該基体と接着剤層との間に<1>に記載の熱可塑性樹脂組成物からなる活性部が配置されている合成樹脂製成形体。
<12> 前記熱可塑性樹脂組成物が成分(A):熱可塑性樹脂として、オレフィン系エラストマーとプロピレン系重合体を含む、<11>に記載の合成樹脂製成形体。
<13> 前記熱可塑性樹脂におけるオレフィン系エラストマーとプロピレン系重合体の合計100質量%に対し、オレフィン系エラストマーの含有率が70~90質量%であり、プロピレン系重合体の含有率が10~30質量%である、<12>に記載の合成樹脂製成形体。
<14> 前記熱可塑性樹脂組成物がオレフィン系エラストマーとプロピレン系重合体の合計100質量部に対し、成分(B1):不飽和カルボン酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコールを0.1~30質量部含有する、<12>又は<13>に記載の合成樹脂製成形体。
<15> 前記オレフィン系エラストマーがムーニー粘度ML1+4(125℃)が30~75のエチレン・プロピレン系共重合体エラストマーである、<12>~<14>のいずれかに記載の合成樹脂製成形体。
<16> 前記プロピレン系重合体の230℃、21.18N荷重におけるMFRが0.1~35g/10分である、<12>~<15>のいずれかに記載の合成樹脂製成形体。
<1> A thermoplastic resin composition containing the following component (A) and component (B1).
Component (A): Thermoplastic resin Component (B1): Modified polyalkylene ether glycol modified with unsaturated carboxylic acid and/or its derivative <2> The thermoplastic resin contains an olefin resin and/or an ester resin , the thermoplastic resin composition according to <1>.
<3> The thermoplastic resin composition according to <1>, wherein the thermoplastic resin contains an elastomeric resin.
<4> The thermoplastic resin composition according to <3>, wherein the elastomeric resin is one or more selected from the group consisting of olefinic elastomers, styrene elastomers and polyester elastomers.
<5> The thermoplastic resin composition according to any one of <1> to <4>, wherein the component (B1) is contained in an amount of 0.1 to 30 parts by mass based on 100 parts by mass of the component (A).
<6> A method for producing a thermoplastic resin composition, comprising the step of reacting a mixture containing the following components (a), (b), (c1) and (d).
Component (a): Thermoplastic resin Component (b): Polyalkylene ether glycol Component (c1): Unsaturated carboxylic acid and/or its derivative Component (d): Peroxide <7> The mixture is composed of component (a) Per 100 parts by mass, 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c1), and 0.01 to 3 parts by mass of component (d), in <6> A method of making the thermoplastic resin composition described.
<8> The method for producing a thermoplastic resin composition according to <6>, wherein the mixture further contains a hydrocarbon rubber softener as component (e).
<9> The mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c1), based on a total of 100 parts by mass of component (a) and component (e). The method for producing a thermoplastic resin composition according to <8>, which contains 0.01 to 3 parts by mass of component (d).
<10> The method for producing a thermoplastic resin composition according to any one of <6> to <9>, wherein the polyalkylene ether glycol of component (b) has a number average molecular weight of 200 to 4,500.
<11> A synthetic resin molded article in which pile is flocked to a substrate made of polyolefin resin or metal via an adhesive layer, wherein the heat according to <1> is applied between the substrate and the adhesive layer. A synthetic resin molded article in which an active part made of a plastic resin composition is arranged.
<12> The synthetic resin molded article according to <11>, wherein the thermoplastic resin composition contains component (A): an olefin-based elastomer and a propylene-based polymer as the thermoplastic resin.
<13> The content of the olefin-based elastomer is 70 to 90% by mass and the content of the propylene-based polymer is 10 to 30% with respect to the total of 100% by mass of the olefin-based elastomer and the propylene-based polymer in the thermoplastic resin. The synthetic resin molded article according to <12>, which is % by mass.
<14> Component (B1): Modified polyalkylene ether glycol modified with an unsaturated carboxylic acid and/or a derivative thereof is added to 100 parts by mass of the thermoplastic resin composition comprising an olefin-based elastomer and a propylene-based polymer in total. The synthetic resin molded article according to <12> or <13>, containing 0.1 to 30 parts by mass.
<15> The synthetic resin molded article according to any one of <12> to <14>, wherein the olefin elastomer is an ethylene/propylene copolymer elastomer having a Mooney viscosity ML 1+4 (125°C) of 30 to 75. .
<16> The synthetic resin molded article according to any one of <12> to <15>, wherein the propylene-based polymer has an MFR of 0.1 to 35 g/10 minutes at 230° C. and a load of 21.18 N.
 本発明の接着用樹脂組成物、本発明の熱可塑性樹脂組成物、及び本発明の接着用樹脂組成物よりなる本発明の接着シートは、接着剤、異樹脂、塗料、金属、ないしはガラスとの接着性に優れる。このため、これらは、自動車部品、建築部品、医療用部品、食品用部品、包材、雑貨、衣服用品、スポーツ用品等に用いることが期待される。 The adhesive resin composition of the present invention, the thermoplastic resin composition of the present invention, and the adhesive sheet of the present invention comprising the adhesive resin composition of the present invention are adhesives, foreign resins, paints, metals, or glass. Excellent adhesion. Therefore, they are expected to be used for automobile parts, building parts, medical parts, food parts, packaging materials, miscellaneous goods, clothing goods, sporting goods and the like.
 基材層と本発明の接着用樹脂組成物からなる接着層とを有する本発明の積層体は、層間接着性に優れ、自動車部品、建築部品、医療用部品、食品用部品、包材、雑貨、衣服用品、スポーツ用品等に用いることが期待される。 The laminate of the present invention, which has a substrate layer and an adhesive layer made of the adhesive resin composition of the present invention, has excellent interlaminar adhesion and can be used in automobile parts, building parts, medical parts, food parts, packaging materials, miscellaneous goods. , apparel, sporting goods, etc.
 本発明の合成樹脂製成形体によれば、ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛されてなる合成樹脂製成形体における基体と接着剤層との間に本発明の熱可塑性樹脂組成物よりなる活性部を設けることで、パイルの植毛耐久性に優れた合成樹脂製成形体を提供することができる。 According to the synthetic resin molded article of the present invention, the synthetic resin molded article is formed by flocking pile fibers to a substrate made of polyolefin resin or metal with an adhesive layer interposed therebetween. By providing the active part made of the thermoplastic resin composition of (1), it is possible to provide a synthetic resin molded article having excellent pile flocking durability.
図1は、自動車用ウェザーストリップの一例の模式的断面図である。FIG. 1 is a schematic cross-sectional view of an example of an automobile weatherstrip.
 以下に本発明の実施の形態を詳細に説明する。以下に記載する構成要件の説明は、本発明の実施態様の一例であり、本発明はその要旨を超えない限り、以下の内容に限定されない。本明細書において「~」という表現を用いる場合、その前後に記載される数値あるいは物性値を含む意味で用いることとする。また、上限、下限として記載した数値あるいは物性値は、その値を含む意味で用いることとする。 The embodiments of the present invention will be described in detail below. The description of the constituent elements described below is an example of embodiments of the present invention, and the present invention is not limited to the following contents unless it exceeds the gist thereof. In this specification, when the expression "~" is used, it is used in the sense of including numerical values or physical property values described before and after it. Numerical values or physical property values described as the upper limit and the lower limit are used in the sense of including those values.
 以下において、本発明の接着用樹脂組成物と熱可塑性樹脂組成物を「本発明の樹脂組成物」と称す。
 本発明において、成分(A1)、成分(A2)は、成分(A)に含まれるものであり、成分(a1),(a2)は成分(a)に含まれるものである。同様に成分(B1),(B2)は成分(B)に含まれるものであり、成分(b2)は成分(b)に含まれるものであり、成分(c1)は成分(c)に含まれるものである。
 また、成分(A)と成分(a)、成分(A1)と成分(a1)、成分(A2)と成分(a2)は、それぞれ同義である。以下において、成分(a)を成分(A)として説明する場合があるが、「成分(A)」を「成分(a)」に置き換えてその説明が適用される。同様に、「成分(a)」の説明は「成分(A)」に置き換えて適用することができる。
 また、成分(a1)を成分(A1)として説明する場合があるが、「成分(A1)」を「成分(a1)」に置き換えてその説明が適用される。同様に、「成分(a1)」の説明は「成分(A1)」に置き換えて適用することができる。
 また、成分(a2)を成分(A2)として説明する場合があるが、「成分(A2)」を「成分(a2)」に置き換えてその説明が適用される。同様に、「成分(a2)」の説明は「成分(A2)」に置き換えて適用することができる。
Hereinafter, the adhesive resin composition and the thermoplastic resin composition of the present invention are referred to as "the resin composition of the present invention".
In the present invention, components (A1) and (A2) are included in component (A), and components (a1) and (a2) are included in component (a). Similarly, components (B1) and (B2) are included in component (B), component (b2) is included in component (b), and component (c1) is included in component (c). It is.
In addition, component (A) and component (a), component (A1) and component (a1), component (A2) and component (a2) are synonymous, respectively. In the following, component (a) may be described as component (A), but the description is applied by replacing "component (A)" with "component (a)". Similarly, the description of "component (a)" can be applied in place of "component (A)".
Further, although the component (a1) is sometimes described as the component (A1), the description is applied by replacing the "component (A1)" with the "component (a1)". Similarly, the description of "component (a1)" can be applied by replacing it with "component (A1)".
Further, although the component (a2) is sometimes described as the component (A2), the description is applied by replacing the "component (A2)" with the "component (a2)". Similarly, the description of "component (a2)" can be applied by replacing it with "component (A2)".
〔樹脂組成物〕
 本発明の接着用樹脂組成物は、下記成分(A)と成分(B)を含む接着用樹脂組成物である。
 成分(A):熱可塑性樹脂
 成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
 本発明の接着用樹脂組成物は、好ましくは、下記成分(a)、成分(b)、成分(c)及び成分(d)を混合する工程を有する、本発明の接着用樹脂組成物の製造方法により製造される。
 成分(a):熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
[Resin composition]
The adhesive resin composition of the present invention is an adhesive resin composition containing the following component (A) and component (B).
Component (A): Thermoplastic resin Component (B): Modified polyalkylene ether glycol modified with an acid and/or a derivative thereof The adhesive resin composition of the present invention preferably comprises the following components (a) and (b ), component (c) and component (d).
Component (a): Thermoplastic resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or its derivative Component (d): Peroxide
 本発明の一実施形態に係る熱可塑性樹脂組成物は、下記成分(A1)と成分(B)を含む熱可塑性樹脂組成物(以下、「熱可塑性樹脂組成物I」と称す場合がある。)である。
 成分(A1):エラストマー系樹脂を含む熱可塑性樹脂
 成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
 熱可塑性樹脂組成物Iは、好ましくは、下記成分(a1)、成分(b)、成分(c)及び成分(d)を混合する工程を有する本発明の熱可塑性樹脂組成物の製造方法により製造される。
 成分(a1):エラストマー系樹脂を含む熱可塑性樹脂
 成分(b):ポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
A thermoplastic resin composition according to one embodiment of the present invention is a thermoplastic resin composition containing the following component (A1) and component (B) (hereinafter sometimes referred to as "thermoplastic resin composition I".) is.
Component (A1): Thermoplastic resin containing elastomeric resin Component (B): Modified polyalkylene ether glycol modified with acid and/or its derivative The thermoplastic resin composition I preferably comprises the following component (a1), It is produced by the method for producing a thermoplastic resin composition of the present invention, which has a step of mixing component (b), component (c) and component (d).
Component (a1): Thermoplastic resin containing elastomeric resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide
 本発明の別の実施形態に係る熱可塑性樹脂組成物(以下、「熱可塑性樹脂組成物II」と称す場合がある。)は、下記成分(A2)と成分(B2)を含む熱可塑性樹脂組成物である。
 成分(A2):オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂
 成分(B2):アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコールを、酸及び/又はその誘導体により変性した変性ポリアルキレンエーテルグリコール
 熱可塑性樹脂組成物IIは、好ましくは、下記成分(a2)、成分(b2)、成分(c)及び成分(d)を含む混合物を反応させる工程を有する熱可塑性樹脂組成物の製造方法により製造される。
 成分(a2):オレフィン系樹脂、環状オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂
 成分(b2):アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコール
 成分(c):酸及び/又はその誘導体
 成分(d):過酸化物
A thermoplastic resin composition according to another embodiment of the present invention (hereinafter sometimes referred to as "thermoplastic resin composition II") is a thermoplastic resin composition containing the following component (A2) and component (B2) It is a thing.
Component (A2): Olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin, phenylene ether-based resin , acetal resins, phenylene sulfide resins, tetrafluoroethylene resins, olefin elastomers, ester elastomers, amide elastomers, styrene elastomers, urethane elastomers, carbonate elastomers, acrylic elastomers, and vinyl acetate elastomers Thermoplastic resin containing one or more selected from the group Component (B2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and / or an alkylene group having 4 to 10 carbon atoms The modified polyalkylene ether glycol thermoplastic resin composition II obtained by modifying the polyalkylene ether glycol with an acid and / or a derivative thereof is preferably the following component (a2), component (b2), component (c) and component (d ) is produced by a method for producing a thermoplastic resin composition having a step of reacting a mixture containing
Component (a2): Olefin-based resin, cyclic olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin , phenylene ether resin, acetal resin, phenylene sulfide resin, tetrafluoroethylene resin, olefin elastomer, ester elastomer, amide elastomer, styrene elastomer, urethane elastomer, carbonate elastomer, acrylic elastomer, and a thermoplastic resin containing one or more selected from the group of vinyl acetate elastomers Component (b2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and/or an alkylene group having 4 or more and 10 or less polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide
[メカニズム]
 本発明の樹脂組成物が接着性を有するメカニズムは、以下の通り考えられる。
 本発明の樹脂組成物では、成分(A)の熱可塑性樹脂中に存在する成分(B)の変性ポリアルキレンエーテルグリコールが、接着剤、異樹脂、塗料、金属、ないしはガラスとの接着性を高める効果を与えていることによると推定される。
[mechanism]
The mechanism by which the resin composition of the present invention has adhesiveness is considered as follows.
In the resin composition of the present invention, the modified polyalkylene ether glycol of component (B) present in the thermoplastic resin of component (A) enhances adhesion to adhesives, foreign resins, paints, metals, or glass. It is presumed that it depends on the effect.
[成分(A):熱可塑性樹脂]
 成分(A)の熱可塑性樹脂としては、公知の熱可塑性樹脂を使用することができる。例えば、ポリプロピレン系重合体、ポリエチレン系重合体、環状オレフィン系樹脂等のオレフィン系樹脂;ポリエチレンテレフタレート、ポリブチレンテレフタレート等のエステル系樹脂;ナイロン6、ナイロン66等のアミド系樹脂;ポリスチレン等のスチレン系樹脂;ポリメチルメタクリレート等のアクリル系樹脂;ポリカーボネート等のカーボネート系樹脂;ポリオキシメチレンコポリマー等のポリオキシメチレン系樹脂;フェニレンエーテル系樹脂;ポリ塩化ビニル系樹脂;アセタール系樹脂;フェニレンスルファイド系樹脂;テトラフロロエチレン系樹脂;ウレタン系樹脂;ABS系樹脂;AS系樹脂;酢酸ビニル系樹脂;エラストマー系樹脂等が挙げられる。
 これらの中でも、オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂が好ましい。
[Component (A): thermoplastic resin]
As the thermoplastic resin of component (A), known thermoplastic resins can be used. For example, polypropylene-based polymers, polyethylene-based polymers, olefin-based resins such as cyclic olefin-based resins; ester-based resins such as polyethylene terephthalate and polybutylene terephthalate; amide-based resins such as nylon 6 and nylon 66; styrene-based resins such as polystyrene. Resin; Acrylic resin such as polymethyl methacrylate; Carbonate resin such as polycarbonate; Polyoxymethylene resin such as polyoxymethylene copolymer; Phenylene ether resin; tetrafluoroethylene-based resins; urethane-based resins; ABS-based resins; AS-based resins; vinyl acetate-based resins;
Among these, olefin resins, ester resins, amide resins, styrene resins, urethane resins, carbonate resins, ABS resins, AS resins, acrylic resins, vinyl acetate resins, phenylene ether resins, Acetal-based resins, phenylene sulfide-based resins, and tetrafluoroethylene-based resins are preferred.
 エラストマー系樹脂としては、エチレン・プロピレン・共重合ゴム(EPM)、エチレン・プロピレン・非共役ジエン共重合ゴム(EPDM)、エチレン・ブテン共重合ゴム(EBM)、エチレン・プロピレン・ブテン共重合ゴム、環状オレフィンエラストマー等を1種又は複数種含んだオレフィン系エラストマー;スチレン・ブタジエン・スチレン共重合体(SBS)、スチレン・エチレン・ブチレン・スチレン共重合体(SEBS)等を1種又は複数種含んだスチレン系エラストマー;ポリブチレンテレフタレート・ポリテトラメチレンエーテルグリコール共重合体(PBT-PTMG)等を1種又は複数種含んだエステル系エラストマー;アミド系エラストマー;ウレタン系エラストマー;ポリ塩化ビニル系エラストマー;ポリブタジエン系エラストマー;カーボネート系エラストマー;アクリル系エラストマー;酢酸ビニル系エラストマー及びこれらの水添物や、酸無水物等により変性して極性官能基を導入させたもの;更に他の単量体をグラフト、ランダム及び/又はブロック共重合させたもの等が挙げられる。
 エラストマー系樹脂には、上記したエラストマー成分を含んだコンパウンド物も含まれる。即ち、エラストマー系樹脂は、一般的に上記の各種のエラストマーを含むエラストマー組成物として提供されるため、エラストマー単独ではなく、エラストマーを含むエラストマー系樹脂組成物も本発明に係るエラストマー系樹脂に包含される。
Elastomer resins include ethylene/propylene/copolymer rubber (EPM), ethylene/propylene/non-conjugated diene copolymer rubber (EPDM), ethylene/butene copolymer rubber (EBM), ethylene/propylene/butene copolymer rubber, Olefin-based elastomer containing one or more types of cyclic olefin elastomer, etc.; containing one or more types of styrene/butadiene/styrene copolymer (SBS), styrene/ethylene/butylene/styrene copolymer (SEBS), etc. Styrene-based elastomer; Ester-based elastomer containing one or more of polybutylene terephthalate/polytetramethylene ether glycol copolymer (PBT-PTMG); Amide-based elastomer; Urethane-based elastomer; Polyvinyl chloride-based elastomer; Polybutadiene-based Elastomers; Carbonate elastomers; Acrylic elastomers; Vinyl acetate elastomers and hydrogenated products thereof, those modified with acid anhydrides and the like to introduce polar functional groups; / Or those obtained by block copolymerization and the like can be mentioned.
Elastomer-based resins also include compounds containing the elastomer components described above. That is, elastomeric resins are generally provided as elastomeric compositions containing the various elastomers described above, and therefore elastomeric resin compositions containing elastomers as well as elastomers alone are included in the elastomeric resins according to the present invention. be.
 これらの熱可塑性樹脂は、1種を単独で用いてもよく、2種以上を混合して用いてもよい。 These thermoplastic resins may be used singly or in combination of two or more.
 これらの熱可塑性樹脂のうち、軽量性や機械特性の観点から、オレフィン系樹脂、エステル系樹脂が好ましい。
 柔軟性の観点からはエラストマー系樹脂が好ましい。
 エラストマー系樹脂の中でも、軽量性や機械特性の観点から、オレフィン系エラストマー、スチレン系エラストマー、ポリエステル系エラストマーが好ましい。
 上記の通り、これらのエラストマーは各々のエラストマーを含むエラストマー組成物であってもよい。
Among these thermoplastic resins, olefin resins and ester resins are preferable from the viewpoint of lightness and mechanical properties.
Elastomer-based resins are preferable from the viewpoint of flexibility.
Among the elastomer-based resins, olefin-based elastomers, styrene-based elastomers, and polyester-based elastomers are preferable from the viewpoint of lightness and mechanical properties.
As noted above, these elastomers may be elastomeric compositions containing each elastomer.
 熱可塑性樹脂組成物Iにおける成分(A1)のエラストマー系樹脂を含む熱可塑性樹脂のエラストマー系樹脂としては、オレフィン系エラストマー、スチレン系エラストマー及びポリエステル系エラストマーからなる群より選択される一つ以上が好ましい。
 また、後述の合成樹脂製成形体の項において説明する通り、成分(A1)は、オレフィン系エラストマーとプロピレン系重合体とを含有し、オレフィン系エラストマーとプロピレン系重合体の合計100質量%に対し、オレフィン系エラストマーの含有率が70~90質量%であり、プロピレン系重合体の含有率が10~30質量%であることが好ましい。
As the elastomer-based resin of the thermoplastic resin containing the elastomer-based resin of the component (A1) in the thermoplastic resin composition I, one or more selected from the group consisting of olefin-based elastomers, styrene-based elastomers and polyester-based elastomers are preferable. .
In addition, as will be explained later in the section on synthetic resin moldings, component (A1) contains an olefin elastomer and a propylene polymer, and , the content of the olefin elastomer is preferably 70 to 90% by mass, and the content of the propylene polymer is preferably 10 to 30% by mass.
 熱可塑性樹脂組成物IIにおける成分(A2)は、オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂である。
 成分(A2)における好ましい熱可塑性樹脂、エラストマー系樹脂については、成分(A)及び成分(A1)におけると同様である。
The component (A2) in the thermoplastic resin composition II includes olefin resins, ester resins, amide resins, styrene resins, urethane resins, carbonate resins, ABS resins, AS resins, acrylic resins, and acetic acid. Vinyl resin, phenylene ether resin, acetal resin, phenylene sulfide resin, tetrafluoroethylene resin, olefin elastomer, ester elastomer, amide elastomer, styrene elastomer, urethane elastomer, carbonate elastomer, acrylic It is a thermoplastic resin containing one or more selected from the group consisting of vinyl acetate-based elastomers and vinyl acetate-based elastomers.
Preferred thermoplastic resins and elastomeric resins for component (A2) are the same as those for component (A) and component (A1).
[成分(B)]
 成分(B)は、酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコールである。成分(B)としては、不飽和カルボン酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコールである成分(B1)が好ましい。
 成分(B),(B1)は、アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコールを、不飽和カルボン酸及び/又はその誘導体により変性した変性ポリアルキレンエーテルグリコールである成分(B2)であってもよい。
[Component (B)]
Component (B) is a modified polyalkylene ether glycol modified with an acid and/or its derivative. Component (B) is preferably component (B1), which is a modified polyalkylene ether glycol modified with an unsaturated carboxylic acid and/or a derivative thereof.
Components (B) and (B1) are linear polyalkylene ether glycols having 2 to 3 carbon atoms in the alkylene group and/or polyalkylene ether glycols having 4 to 10 carbon atoms in the alkylene group, and unsaturated The component (B2) may be a modified polyalkylene ether glycol modified with a carboxylic acid and/or a derivative thereof.
 変性ポリアルキレンエーテルグリコールは、Macromol.Chem.Phys.197,981-990(1996)で知られているように、ポリアルキレンエーテルグリコール(成分(b))を不飽和カルボン酸及び/又はその誘導体等の酸及び/又はその誘導体(成分(c))によりグラフト変性させることで得られる。変性ポリアルキレンエーテルグリコールにおける不飽和カルボン酸及び/又はその誘導体等の酸及び/又はその誘導体によるグラフト変性率が高いほど接着性に優れる傾向にある。 The modified polyalkylene ether glycol is Macromol. Chem. Phys. 197, 981-990 (1996), a polyalkylene ether glycol (component (b)) is combined with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof (component (c)). Obtained by graft modification by Adhesiveness tends to be more excellent as the degree of graft modification with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof in the modified polyalkylene ether glycol is higher.
<成分(b):ポリアルキレンエーテルグリコール>
 ポリアルキレンエーテルグリコールは、通常、分子内の主骨格中に1つ以上のエーテル結合を有するポリヒドロキシ化合物である。
<Component (b): Polyalkylene ether glycol>
A polyalkylene ether glycol is usually a polyhydroxy compound having one or more ether bonds in the main skeleton in the molecule.
 ポリアルキレンエーテルグリコールの主骨格中の繰り返し単位としては、例えば、1,2-エチレングリコール単位、1,2-プロピレングリコール単位、1,3-プロパンジオール(トリメチレングリコール)単位、2-メチル-1,3-プロパンジオール単位、2,2-ジメチル-1,3-プロパンジオール単位、1,4-ブタンジオール(テトラメチレングリコール)単位、2-メチル-1,4-ブタンジオール単位、3-メチル-1,4-ブタンジオール単位、3-メチル-1,5-ペンタンジオール単位、ネオペンチルグリコール単位、1,6-ヘキサンジオール単位、1,7-ヘプタンジオール単位、1,8-オクタンジオール単位、1,9-ノナンジオール単位、1,10-デカンジオール単位及び1,4-シクロヘキサンジメタノール単位等の炭素数1~20の飽和炭化水素基が挙げられる。これらの繰り返し単位の1種のみで単独重合のポリアルキレンエーテルグリコールが形成されていてもよいし、2種以上の繰り返し単位で共重合ポリアルキレンエーテルグリコールが形成されていてもよい。 Examples of repeating units in the main skeleton of polyalkylene ether glycol include 1,2-ethylene glycol units, 1,2-propylene glycol units, 1,3-propanediol (trimethylene glycol) units, 2-methyl-1 ,3-propanediol unit, 2,2-dimethyl-1,3-propanediol unit, 1,4-butanediol (tetramethylene glycol) unit, 2-methyl-1,4-butanediol unit, 3-methyl- 1,4-butanediol unit, 3-methyl-1,5-pentanediol unit, neopentyl glycol unit, 1,6-hexanediol unit, 1,7-heptanediol unit, 1,8-octanediol unit, 1 ,9-nonanediol units, 1,10-decanediol units and 1,4-cyclohexanedimethanol units. Only one type of these repeating units may form a homopolymerized polyalkylene ether glycol, or two or more types of repeating units may form a copolymerized polyalkylene ether glycol.
 本発明で用いるポリアルキレンエーテルグリコールとしては、得られる樹脂組成物の機械強度、接着力の観点から、前記繰り返し単位を主骨格中に有するポリアルキレンエーテルグリコールのうち、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレンエーテルグリコール(PTMG)、3-メチルテトラヒドロフランとテトラヒドロフランの共重合ポリテトラメチレンエーテルグリコール、ネオペンチルグリコールとテトラヒドロフランの共重合ポリエーテルポリオール、エチレンオキサイドとテトラヒドロフランの共重合ポリエーテルポリオール、プロピレンオキサイドとテトラヒドロフランの共重合ポリエーテルグリコールが好ましく、中でも、ポリテトラメチレンエーテルグリコール(PTMG)がより好ましい。 As the polyalkylene ether glycol used in the present invention, from the viewpoint of the mechanical strength and adhesive strength of the resulting resin composition, among the polyalkylene ether glycols having the repeating unit in the main skeleton, polyethylene glycol, polypropylene glycol, polytetra Methylene ether glycol (PTMG), copolymerized polytetramethylene ether glycol of 3-methyltetrahydrofuran and tetrahydrofuran, copolymerized polyether polyol of neopentyl glycol and tetrahydrofuran, copolymerized polyether polyol of ethylene oxide and tetrahydrofuran, propylene oxide and tetrahydrofuran Copolymerized polyether glycols are preferred, with polytetramethylene ether glycol (PTMG) being more preferred.
 成分(b)のうち、成分(b2)のアルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール、アルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコールとしては、上記ポリアルキレンエーテルグリコールの例示物において、この成分(b2)に該当するものが挙げられ、好ましいものも同様である。 Among the component (b), the linear polyalkylene ether glycol having an alkylene group having 2 or more and 3 or less carbon atoms and the polyalkylene ether glycol having an alkylene group having 4 or more and 10 or less carbon atoms of the component (b2) include the above Examples of polyalkylene ether glycol include those corresponding to this component (b2), and preferred ones are the same.
 本発明において、ポリアルキレンエーテルグリコールの分子量は特に限定されないが、数平均分子量(Mn)で200~4500、特に200~3000であることが、各種用途への適用において好ましい。 In the present invention, the molecular weight of the polyalkylene ether glycol is not particularly limited, but a number average molecular weight (Mn) of 200 to 4,500, particularly 200 to 3,000 is preferable for various applications.
 ポリアルキレンエーテルグリコールの数平均分子量(Mn)は、ゲルパーミエーションクロマトグラフィー(GPC)により分析することができる。本発明では、GPCのキャリブレーションには、英国POLYMERLABORATORIES社のPOLYTETRAHYDROFURANキャリブレーションキットを使用した。
 後掲の実施例及び比較例で使用したポリテトラメチレンエーテルグリコールの数平均分子量(Mn)についてもこの方法で測定した。
The number average molecular weight (Mn) of polyalkylene ether glycol can be analyzed by gel permeation chromatography (GPC). In the present invention, a POLYTETRAHYDROFURAN calibration kit from Polymer Laboratories, UK was used for GPC calibration.
The number average molecular weight (Mn) of polytetramethylene ether glycol used in Examples and Comparative Examples described later was also measured by this method.
 ポリアルキレンエーテルグリコールは市販品として入手することができる。例えば、三菱ケミカル株式会社製PTMGシリーズやBioPTMGシリーズを用いることができる。 Polyalkylene ether glycol can be obtained as a commercial product. For example, PTMG series and BioPTMG series manufactured by Mitsubishi Chemical Corporation can be used.
 ポリアルキレンエーテルグリコールは1種のみを用いてもよく、組成、物性等の異なる2種以上を組み合わせて用いてもよい。 Only one type of polyalkylene ether glycol may be used, or two or more types having different compositions, physical properties, etc. may be used in combination.
<成分(c):酸及び/又はその誘導体>
 変性に用いる酸としては、不飽和カルボン酸が好適に用いられる。即ち、成分(c)の酸及び/又はその誘導体としては、成分(c1)である不飽和カルボン酸及び/又はその誘導体が好ましく用いられる。
<Component (c): Acid and/or derivative thereof>
An unsaturated carboxylic acid is preferably used as the acid for modification. That is, as the component (c) acid and/or its derivative, the component (c1) unsaturated carboxylic acid and/or its derivative is preferably used.
 不飽和カルボン酸としては特に限定されないが、例えば、アクリル酸、メタクリル酸、マレイン酸、フマル酸、イタコン酸、ハイミック酸、シトラコン酸が挙げられる。不飽和カルボン酸の誘導体としては、これらの酸無水物、エステル、アミド、イミド、金属塩等が挙げられる。 Although the unsaturated carboxylic acid is not particularly limited, examples thereof include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, hymic acid, and citraconic acid. Derivatives of unsaturated carboxylic acids include their acid anhydrides, esters, amides, imides, metal salts and the like.
 不飽和カルボン酸の誘導体としては、具体的には、無水マレイン酸、無水ハイミック酸、無水イタコン酸、無水シトラコン酸、アクリル酸メチル、メタクリル酸メチル、アクリル酸エチル、メタクリル酸エチル、アクリル酸グリシジル、マレイン酸モノエチルエステル、マレイン酸ジエチルエステル、イタコン酸モノメチルエステル、イタコン酸ジエチルエステル、アクリルアミド、メタクリルアミド、マレイン酸モノアミド、マレイン酸ジアミド、マレイン酸-N-モノエチルアミド、マレイン酸-N,N-ジエチルアミド、マレイン酸-N,N-モノブチルアミド、マレイン酸-N,N-ジブチルアミド、フマル酸モノアミド、フマル酸ジアミド、フマル酸-N-モノブチルアミド、フマル酸-N,N-ジブチルアミド、マレイミド、N-ブチルマレイミド、N-フェニルマレイミド、アクリル酸ナトリウム、メタクリル酸ナトリウム、アクリル酸カリウム、メタクリル酸カリウムが挙げられる。 Specific examples of unsaturated carboxylic acid derivatives include maleic anhydride, hymic anhydride, itaconic anhydride, citraconic anhydride, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, glycidyl acrylate, Maleic acid monoethyl ester, maleic acid diethyl ester, itaconic acid monomethyl ester, itaconic acid diethyl ester, acrylamide, methacrylamide, maleic acid monoamide, maleic acid diamide, maleic acid-N-monoethylamide, maleic acid-N,N- diethylamide, maleic acid-N,N-monobutylamide, maleic acid-N,N-dibutylamide, fumaric acid monoamide, fumaric acid diamide, fumaric acid-N-monobutylamide, fumaric acid-N,N-dibutylamide, Maleimide, N-butylmaleimide, N-phenylmaleimide, sodium acrylate, sodium methacrylate, potassium acrylate, potassium methacrylate.
 これらの不飽和カルボン酸及び/又はその誘導体は1種を用いても2種以上を併用してもよい。 These unsaturated carboxylic acids and/or derivatives thereof may be used alone or in combination of two or more.
 これらのうちでは、マレイン酸及び/又はその無水物が、電子密度が低く反応性が高いことから好適である。 Among these, maleic acid and/or its anhydride are preferable due to their low electron density and high reactivity.
 不飽和カルボン酸及び/又はその誘導体等の酸及び/又はその誘導体の使用量は、成分(a)(成分(a1),(a2)が含まれる。)、即ち成分(A)(成分(A1)、成分(A2)が含まれる。)の熱可塑性樹脂100質量部に対して、通常0.01質量部以上、好ましくは0.1質量部以上であり、通常、5質量部以下、好ましくは4質量部以下である。酸及び/又はその誘導体等の使用量が上記下限値以上であれば、得られる樹脂組成物の接着性が良好となる傾向にある。酸及び/又はその誘導体の使用量が、上記上限値以下であれば、未反応物及び副生物の発生の抑制により、得られる樹脂組成物を用いた成形品において、フィッシュアイ、ブツ等による製品外観の悪化を防止できるとともに、接着性の低下を抑制できる傾向にある。 The amount of acid such as unsaturated carboxylic acid and/or its derivative and/or its derivative used is the component (a) (including components (a1) and (a2)), that is, component (A) (component (A1 ) and component (A2) are included.) with respect to 100 parts by mass of the thermoplastic resin, usually 0.01 parts by mass or more, preferably 0.1 parts by mass or more, and usually 5 parts by mass or less, preferably It is 4 parts by mass or less. When the amount of the acid and/or derivative thereof used is at least the above lower limit, the resulting resin composition tends to have good adhesiveness. If the amount of the acid and/or its derivative is less than the above upper limit, the production of unreacted products and by-products is suppressed, resulting in products with fish eyes, lumps, etc. in molded products using the resin composition obtained. While being able to prevent deterioration of appearance, there exists a tendency which can suppress the fall of adhesiveness.
<成分(d):過酸化物>
 過酸化物は、成分(B)(成分(B2)を含む。)の変性ポリアルキレンエーテルグリコールのグラフト変性におけるラジカル開始剤として用いられるものである。
<Component (d): Peroxide>
The peroxide is used as a radical initiator in the graft modification of the modified polyalkylene ether glycol of component (B) (including component (B2)).
 過酸化物としては、芳香族系有機過酸化物及び脂肪族系有機過酸化物のいずれも使用することが可能である。
 過酸化物としては、具体的には、ジ-t-ブチルパーオキシド、t-ブチルクミルパーオキシド、ジクミルパーオキシド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、1,3-ビス(t-ブチルパーオキシイソプロピル)ベンゼン、1,1-ジ(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン等のジアルキルパーオキシド類;t-ブチルパーオキシベンゾエート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシイソプロピルカーボネート、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキシン-3等のパーオキシエステル類;アセチルパーオキシド、ラウロイルパーオキシド、ベンゾイルパーオキシド、p-クロロベンゾイルパーオキシド、2,4-ジクロロベンゾイルパーオキシド等のヒドロパーオキシド類;ジ-3,5,5-トリメチルヘキサノイルパーオキシド、オクタノイルパーオキシド、ジベンゾイルパーオキシド等のジアシルパーオキシド類;メチルエチルケトンパーオキシド、シクロヘキサノンパーオキシド等のケトンパーオキシド類が挙げられる。
As peroxides, both aromatic organic peroxides and aliphatic organic peroxides can be used.
Specific examples of peroxides include di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, and 2,5-dimethyl-2,5-di(t-butylperoxy)hexane. , 2,5-dimethyl-2,5-di(t-butylperoxy)hexyne-3, 1,3-bis(t-butylperoxyisopropyl)benzene, 1,1-di(t-butylperoxy) -Dialkyl peroxides such as 3,3,5-trimethylcyclohexane; t-butyl peroxybenzoate, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxy isopropyl carbonate, 2,5-dimethyl- Peroxy esters such as 2,5-di(benzoylperoxy)hexane, 2,5-dimethyl-2,5-di(benzoylperoxy)hexyne-3; acetyl peroxide, lauroyl peroxide, benzoyl peroxide, Hydroperoxides such as p-chlorobenzoyl peroxide and 2,4-dichlorobenzoyl peroxide; Diacyl peroxides such as di-3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide and dibenzoyl peroxide and ketone peroxides such as methyl ethyl ketone peroxide and cyclohexanone peroxide.
 以上に挙げた過酸化物は1種類のみを用いても2種以上を組み合わせて用いてもよい。 The peroxides listed above may be used alone or in combination of two or more.
 これらの中でも、1分間半減期温度が100℃以上であるものがグラフト変性効率の観点から好ましい。過酸化物としては、具体的には、ジ-t-ブチルパーオキシド、ジクミルパーオキシド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3等のジアルキルパーオキシド類、又は、t-ブチルパーオキシベンゾエート、t-ブチルパーオキシ-2-エチルヘキサノエート、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキシン-3等のパーオキシエステル類が好ましい。 Among these, those having a 1-minute half-life temperature of 100°C or higher are preferable from the viewpoint of graft denaturation efficiency. Specific examples of peroxides include di-t-butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 2,5-dimethyl- Dialkyl peroxides such as 2,5-di(t-butylperoxy)hexyne-3, or t-butylperoxybenzoate, t-butylperoxy-2-ethylhexanoate, 2,5-dimethyl- Peroxyesters such as 2,5-di(benzoylperoxy)hexane and 2,5-dimethyl-2,5-di(benzoylperoxy)hexyne-3 are preferred.
 過酸化物の使用量は、成分(b)(成分(b2)を含む。)のポリアルキレンエーテルグリコール100質量部に対して、通常1質量部以上、好ましくは2質量部以上であり、通常、30質量部以下、好ましくは25質量部以下である。過酸化物の使用量を上記下限以上とすることで、グラフト変性を効率的に行うことができ、上記上限以下とすることで、過酸化物の反応残渣による臭気の発生を低減できる。 The amount of the peroxide used is usually 1 part by mass or more, preferably 2 parts by mass or more, relative to 100 parts by mass of the polyalkylene ether glycol of the component (b) (including the component (b2)). 30 parts by mass or less, preferably 25 parts by mass or less. By setting the amount of the peroxide to be used to the above lower limit or more, the graft modification can be performed efficiently, and by setting the amount to the above upper limit or less, generation of odor due to reaction residues of the peroxide can be reduced.
<グラフト変性>
 成分(B)又は成分(B2)の変性ポリアルキレンエーテルグリコールを製造するには、前述の成分(b)又は成分(b2)と、成分(c)、好ましくは成分(c1)と、成分(d)の過酸化物とを所定の割合で用いてポリアルキレンエーテルグリコールの変性を行う。
<Graft modification>
To produce the modified polyalkylene ether glycol of component (B) or component (B2), the aforementioned component (b) or component (b2), component (c), preferably component (c1), and component (d ) and the peroxide in a predetermined ratio to modify the polyalkylene ether glycol.
 ポリアルキレンエーテルグリコールの変性は、例えば、ポリアルキレンエーテルグリコールを溶融させて不飽和カルボン酸及び/又はその誘導体と過酸化物等を添加してグラフト変性させることで行うことができる。また、ポリアルキレンエーテルグリコールを溶媒に溶解させて不飽和カルボン酸及び/又はその誘導体と過酸化物等を添加してグラフト変性させることで行うことができる。上記の製造法の中では、溶融させて変性させる方法が設備、時間、環境の点で好ましい。 Modification of the polyalkylene ether glycol can be performed, for example, by melting the polyalkylene ether glycol and adding an unsaturated carboxylic acid and/or a derivative thereof, a peroxide, or the like for graft modification. Moreover, it can be carried out by dissolving a polyalkylene ether glycol in a solvent and adding an unsaturated carboxylic acid and/or a derivative thereof and a peroxide or the like to graft-modify it. Among the above production methods, the method of melting and denaturation is preferred in terms of equipment, time and environment.
 溶融させて変性させる方法では、通常、混練機を用いる。混練機としては、バンバリーミキサー(インテンシブミキサー)、加圧式ニーダー、2軸押出機等の混練機を使用することができる。 A kneader is usually used in the melting and denaturing method. As the kneader, a Banbury mixer (intensive mixer), a pressure kneader, a twin-screw extruder, or the like can be used.
 バンバリーミキサーは、混合室内に2本のローターを配置しており、このローターが互いに異なる方向に回転することによって、配合材料を混練し、また、加圧ラムによって、配合材料に圧力を付加することができると共に、ジャケットを介して、配合材料を外部から加熱又は冷却できるように構成されている。 The Banbury mixer has two rotors in the mixing chamber. The rotors rotate in different directions to knead the compounded material, and the pressure ram applies pressure to the compounded material. In addition, it is configured so that the compounded material can be heated or cooled from the outside through the jacket.
 加圧式ニーダーは、混合室内に2本のブレードを配置してあり、このブレードが互いに異なる方向に回転することによって、配合材料を混練するようにし、また、加圧シリンダーによって、配合材料に圧力を付加することができると共に、ジャケットを介して、配合材料を外部から加熱又は冷却できるように構成されている。 The pressurized kneader has two blades arranged in a mixing chamber, and the blades rotate in different directions to knead the compounded material, and the pressurized cylinder applies pressure to the compounded material. It is configured so that it can be added and the compounding material can be heated or cooled from the outside through the jacket.
 2軸押出機は、シリンダー内に2本のスクリューを配置してあり、このスクリューが同方向又は異方向に回転することによって、配合材料を前後に搬送して圧力を付加しつつ剪断力を付加して混練し、また、シリンダーの外壁をヒーター及び冷却ジャケットで包囲し、配合材料を外部から加熱又は冷却できるように構成されている。 A twin-screw extruder has two screws in a cylinder, and by rotating the screws in the same direction or in opposite directions, the compounded material is conveyed back and forth to apply pressure and shear force. The outer wall of the cylinder is surrounded by a heater and a cooling jacket so that the compounded material can be heated or cooled from the outside.
 混練機を用いる変性は、通常160~350℃程度の温度で、用いた混練機の設定条件に従って行われる。
 後述の通り、ポリアルキレンエーテルグリコールの変性は、成分(a)(成分(a1),(a2)を含む。)の熱可塑性樹脂の存在下で行うことができる。
Modification using a kneader is usually carried out at a temperature of about 160 to 350° C. according to the setting conditions of the kneader used.
As will be described later, the modification of the polyalkylene ether glycol can be carried out in the presence of the thermoplastic resin of component (a) (including components (a1) and (a2)).
[成分(e):炭化水素系ゴム用軟化剤]
 本発明の樹脂組成物は、得られる樹脂組成物を軟化させ、柔軟性と弾性を増加させるとともに、得られる樹脂組成物の加工性、流動性を向上させるために、成分(e)として炭化水素系ゴム用軟化剤を含むことが好ましい。
[Component (e): softener for hydrocarbon rubber]
The resin composition of the present invention softens the obtained resin composition, increases flexibility and elasticity, and improves processability and fluidity of the obtained resin composition. It is preferable to contain a softening agent for system rubber.
 炭化水素系ゴム用軟化剤とは、鉱物油系軟化剤、合成樹脂系軟化剤等が挙げられる。特に鉱物油系軟化剤が好ましい。鉱物油系軟化剤は、一般的に、芳香族炭化水素、ナフテン系炭化水素及びパラフィン系炭化水素の混合物であり、全炭素原子の50%以上がパラフィン系炭化水素であるものがパラフィン系オイル、全炭素原子の30~45%がナフテン系炭化水素であるものがナフテン系オイル、全炭素原子の35%以上が芳香族系炭化水素であるものが芳香族系オイルと各々呼ばれている。これらの中でも、パラフィン系オイルが好ましい。 "Hydrocarbon-based rubber softeners" include mineral oil-based softeners and synthetic resin-based softeners. Mineral oil-based softeners are particularly preferred. Mineral oil softeners are generally mixtures of aromatic, naphthenic and paraffinic hydrocarbons, paraffinic oils having 50% or more of the total carbon atoms being paraffinic hydrocarbons, Naphthenic oils in which 30 to 45% of the total carbon atoms are naphthenic hydrocarbons are called naphthenic oils, and those in which 35% or more of the total carbon atoms are aromatic hydrocarbons are called aromatic oils. Among these, paraffinic oils are preferred.
 成分(e)の炭化水素系ゴム用軟化剤の40℃における動粘度は、20センチストークス(cSt)以上であることが好ましく、50cSt以上であることがより好ましく、一方、800cSt以下であることが好ましく、600cSt以下であることがより好ましい。
 炭化水素系ゴム用軟化剤の引火点(COC法)は、200℃以上であることが好ましく、250℃以上がより好ましい。
The kinematic viscosity at 40° C. of the component (e) hydrocarbon rubber softener is preferably 20 centistokes (cSt) or more, more preferably 50 cSt or more, and 800 cSt or less. It is preferably 600 cSt or less, and more preferably 600 cSt or less.
The flash point (COC method) of the softener for hydrocarbon rubber is preferably 200° C. or higher, more preferably 250° C. or higher.
 成分(e)の炭化水素系ゴム用軟化剤は市販のものを用いてもよい。成分(e)の市販品としては、例えば、JX日鉱日石エネルギー社製「日石ポリブテン(登録商標)HV」シリーズ、出光興産社製「ダイアナ(登録商標)プロセスオイルPW」シリーズが挙げられ、これらの中から適宜選択して使用することができる。 A commercially available softener for hydrocarbon-based rubber (e) may be used. Examples of commercially available products of component (e) include "Nisseki Polybutene (registered trademark) HV" series manufactured by JX Nippon Oil & Energy Corporation and "Diana (registered trademark) Process Oil PW" series manufactured by Idemitsu Kosan Co., Ltd. It can be appropriately selected and used from among these.
 成分(e)の炭化水素系ゴム用軟化剤は1種類のみを単独で、又は2種類以上を任意の組み合わせ及び比率で用いることができる。 The component (e) hydrocarbon-based rubber softener can be used alone or in any combination and ratio of two or more.
[含有割合]
 本発明の樹脂組成物は、成分(A)(成分(A1),(A2)を含む。)100質量部に対し、成分(B)(成分(B2)を含む。)を0.1~30質量部含有することが接着性の観点から好ましい。成分(B)の含有量の下限は、安定した接着性発現の観点から、0.2質量部以上であることがより好ましく、0.5質量部以上であることが更に好ましい。一方、成分(B)の含有量の上限は、製造時のハンドリングの観点から、25質量部以下であることがより好ましく、15質量部以下であることが更に好ましい。
[Content ratio]
The resin composition of the present invention contains 0.1 to 30 parts of component (B) (including component (B2)) per 100 parts by mass of component (A) (including components (A1) and (A2)). Containing parts by mass is preferable from the viewpoint of adhesiveness. The lower limit of the content of component (B) is more preferably 0.2 parts by mass or more, still more preferably 0.5 parts by mass or more, from the viewpoint of stable adhesion. On the other hand, the upper limit of the content of component (B) is more preferably 25 parts by mass or less, still more preferably 15 parts by mass or less, from the viewpoint of handling during production.
 本発明の樹脂組成物が成分(e)を含む場合、成分(e)の含有量は、後述の本発明の樹脂組成物の製造方法における成分(a)(成分(a1),(a2)を含む。)と成分(e)との合計に対する成分(b)(成分(b2)を含む。)、成分(c)(成分(c1)を含む。)及び成分(d)の含有量を満たす量であることが好ましい。 When the resin composition of the present invention contains component (e), the content of component (e) is An amount that satisfies the content of component (b) (including component (b2)), component (c) (including component (c1)) and component (d) relative to the sum of component (e) and component (e) is preferably
[その他の成分]
 本発明の樹脂組成物には、上記した成分(A)(成分(A1),(A2)を含む。)、即ち成分(a)((a1),(a2)を含む。)、成分(B)(成分(B2)を含む。)、成分(e)以外に本発明の効果を損なわない範囲で、目的に応じてその他の成分を配合することができる。
[Other ingredients]
The resin composition of the present invention contains the above-described component (A) (including components (A1) and (A2)), that is, component (a) (including (a1) and (a2)), component (B ) (including the component (B2)) and the component (e), other components may be blended depending on the purpose within a range that does not impair the effects of the present invention.
 その他の成分としては例えば、充填材、酸化防止剤、熱安定剤、光安定剤、紫外線吸収剤、中和剤、滑剤、防曇剤、アンチブロッキング剤、スリップ剤、分散剤、着色剤、難燃剤、帯電防止剤、導電性付与剤、金属不活性化剤、分子量調整剤、防菌剤、防黴材、蛍光増白剤等の各種添加物が挙げられる。これらは任意のものを単独又は併用して用いることができる。 Other components include, for example, fillers, antioxidants, heat stabilizers, light stabilizers, ultraviolet absorbers, neutralizers, lubricants, anti-fogging agents, anti-blocking agents, slip agents, dispersants, colorants, Various additives such as a retardant, an antistatic agent, a conductivity-imparting agent, a metal deactivator, a molecular weight modifier, an antibacterial agent, an antifungal agent, and a fluorescent whitening agent can be used. Any of these can be used alone or in combination.
 充填材としては、ガラス繊維、中空ガラス球、炭素繊維、アルミナ、タルク、炭酸カルシウム、マイカ、チタン酸カリウム繊維、シリカ、金属石鹸、炭酸カルシウム、二酸化チタン、カーボンブラック、窒化ホウ素等が挙げられる。
 これらの充填材は、単独で用いてもよく、2種以上を任意の組み合わせ及び比率で組み合わせて用いてもよい。
Examples of fillers include glass fiber, hollow glass spheres, carbon fiber, alumina, talc, calcium carbonate, mica, potassium titanate fiber, silica, metallic soap, calcium carbonate, titanium dioxide, carbon black, and boron nitride.
These fillers may be used alone, or two or more of them may be used in any combination and ratio.
 熱安定剤としては、燐酸、亜燐酸の脂肪族、芳香族又はアルキル基置換芳香族エステルや次亜燐酸誘導体、フェニルホスホン酸、フェニルホスフィン酸、ジフェニルホスホン酸、ポリホスホネート、ジアルキルぺンタエリスリトールジホスファイト、ジアルキルビスフェノールAジホスファイト等のリン化合物;フェノール系誘導体、特にヒンダードフェノール化合物;チオエーテル系、ジチオ酸塩系、メルカプトベンズイミダゾール系、チオカルバニリド系、チオジプロピオン酸エステル系等のイオウを含む化合物;スズマレート、ジブチルスズモノオキシド等のスズ系化合物等が挙げられる。 Thermal stabilizers include phosphoric acid, aliphatic, aromatic or alkyl-substituted aromatic esters of phosphorous acid, hypophosphorous acid derivatives, phenylphosphonic acid, phenylphosphinic acid, diphenylphosphonic acid, polyphosphonates, dialkylpentaerythritol diphosphite. Phosphorus compounds such as phytes and dialkylbisphenol A diphosphites; Phenolic derivatives, particularly hindered phenol compounds; Compounds containing sulfur such as thioethers, dithioates, mercaptobenzimidazoles, thiocarbanilides, and thiodipropionates; Tin-based compounds such as tin malate, dibutyltin monoxide, and the like are included.
 ヒンダードフェノール化合物としては、「Irganox1010」、「Irganox1520」(以上、いずれも商品名:BASFジャパン株式会社製)等が挙げられる。
 リン化合物としては、「PEP-36」、「PEP-24G」、「HP-10」(以上、いずれも商品名:株式会社ADEKA製)、「Irgafos168」(商品名:BASFジャパン株式会社製)等が挙げられる。
Examples of hindered phenol compounds include "Irganox 1010" and "Irganox 1520" (both trade names: manufactured by BASF Japan Ltd.).
Phosphorus compounds include "PEP-36", "PEP-24G", "HP-10" (all of which are trade names: manufactured by ADEKA Corporation), "Irgafos 168" (trade name: manufactured by BASF Japan Ltd.), etc. is mentioned.
 イオウを含む化合物としては、ジラウリルチオプロピオネート(DLTP)、ジステアリルチオプロピオネート(DSTP)などのチオエーテル化合物が挙げられる。 Compounds containing sulfur include thioether compounds such as dilaurylthiopropionate (DLTP) and distearylthiopropionate (DSTP).
 これらの熱安定剤の添加量は、本発明の樹脂組成物100質量部中の質量割合として、下限が、好ましくは0.01質量部、より好ましくは0.05質量部、上限は、好ましくは1質量部、より好ましくは0.5質量部である。熱安定剤の添加量を上記下限以上とすることで、その添加効果を十分に得ることができ、上記上限以下とすることで、その析出を抑制できる。 As for the amount of these heat stabilizers added, the lower limit is preferably 0.01 part by mass, more preferably 0.05 part by mass, and the upper limit is preferably 1 part by mass, more preferably 0.5 part by mass. By setting the amount of the heat stabilizer to be added to the above lower limit or more, the effect of addition can be sufficiently obtained, and by setting the amount to the above upper limit or less, the precipitation thereof can be suppressed.
 光安定剤としては、ベンゾトリアゾール系、ベンゾフェノン系化合物等が挙げられる。具体的には「TINUVIN622LD」、「TINUVIN765」(以上、いずれも商品名:BASFジャパン株式会社製)、「SANOLLS-2626」、「SANOLLS-765」(以上、いずれも商品名:三共株式会社製)が使用可能である。 Examples of light stabilizers include benzotriazole-based and benzophenone-based compounds. Specifically, "TINUVIN622LD", "TINUVIN765" (both trade names: manufactured by BASF Japan Ltd.), "SANOLLS-2626", and "SANOLLS-765" (both trade names: manufactured by Sankyo Co., Ltd.) is available.
 紫外線吸収剤としては、「TINUVIN328」、「TINUVIN234」(以上、いずれも商品名:BASFジャパン株式会社製)等が挙げられる。 "TINUVIN328" and "TINUVIN234" (both trade names: manufactured by BASF Japan Ltd.) and the like can be used as ultraviolet absorbers.
 これらの光安定剤、紫外線吸収剤の添加量は、本発明の樹脂組成物100質量部中の質量割合として、各々、下限が、好ましくは0.01質量部、より好ましくは0.05質量部、上限は、好ましくは1質量部、より好ましくは0.5質量部である。光安定剤、紫外線吸収剤の添加量を上記下限以上とすることで、その添加効果を十分に得ることができ、上記上限以下とすることで、その析出を抑制できる。 The amount of these light stabilizers and ultraviolet absorbers added is preferably 0.01 parts by mass, more preferably 0.05 parts by mass, as a mass ratio in 100 parts by mass of the resin composition of the present invention. , the upper limit is preferably 1 part by mass, more preferably 0.5 part by mass. By setting the amount of the light stabilizer and ultraviolet absorber to be the above lower limit or more, the effect of the addition can be sufficiently obtained, and by setting the amount to the above upper limit or less, the precipitation thereof can be suppressed.
 着色剤としては、直接染料、酸性染料、塩基性染料、金属錯塩染料などの染料;カーボンブラック、酸化チタン、酸化亜鉛、酸化鉄、マイカなどの無機顔料;及びカップリングアゾ系、縮合アゾ系、アンスラキノン系、チオインジゴ系、ジオキサゾン系、フタロシアニン系等の有機顔料等が挙げられる。 Colorants include dyes such as direct dyes, acid dyes, basic dyes and metal complex dyes; inorganic pigments such as carbon black, titanium oxide, zinc oxide, iron oxide and mica; Organic pigments such as anthraquinone-based, thioindigo-based, dioxazone-based, and phthalocyanine-based pigments can be used.
 難燃剤としては、燐及びハロゲン含有有機化合物、臭素あるいは塩素含有有機化合物、ポリ燐酸アンモニウム、水酸化アルミニウム、酸化アンチモン等の添加及び反応型難燃剤が挙げられる。 Flame retardants include phosphorus- and halogen-containing organic compounds, bromine- or chlorine-containing organic compounds, ammonium polyphosphate, aluminum hydroxide, antimony oxide, and other additive and reactive flame retardants.
 これらの添加剤は、1種を単独で用いてもよく、2種以上を任意の組み合わせ及び比率で組み合わせて用いてもよい。 One of these additives may be used alone, or two or more of them may be used in any combination and ratio.
〔樹脂組成物の製造方法〕
 本発明の樹脂組成物は、成分(A)(成分(A1),(A2)を含む。)の熱可塑性樹脂と成分(B)(成分(B2)を含む。)の変性ポリアルキレンエーテルグリコールを上記した混練機等を用いて溶融混練することで得られる。この方法には、変性ポリアルキレンエーテルグリコールを製造する際に、熱可塑性樹脂(成分(a)、(a1)、(a2))を同時に投入することで、本発明の樹脂組成物を得る方法(1段製造法)、先に変性ポリアルキレンエーテルグリコールを製造しておいて、熱可塑性樹脂(成分(A)、(A1)、(A2))をあとから混合して、本発明の樹脂組成物を得る方法(2段製造法)がある。また、1段製造法を用いて、変性ポリアルキレンエーテルグリコールを多量に含む本発明の樹脂組成物を製造し、これをマスターバッチとして使用して、2段目で熱可塑性樹脂(成分(A)、(A1)、(A2))と混合することもできる(マスターバッチ法)。1段製造法とマスターバッチ法の場合、前述の混練機を用いることが好ましく、2軸混練機を用いることがより好ましい。
[Method for producing resin composition]
The resin composition of the present invention comprises a thermoplastic resin of component (A) (including components (A1) and (A2)) and a modified polyalkylene ether glycol of component (B) (including component (B2)). It can be obtained by melt-kneading using the above kneader or the like. In this method, thermoplastic resins (components (a), (a1), (a2)) are simultaneously added during the production of the modified polyalkylene ether glycol to obtain the resin composition of the present invention ( 1-step production method), the modified polyalkylene ether glycol is first produced, and the thermoplastic resins (components (A), (A1), (A2)) are mixed later to produce the resin composition of the present invention. There is a method (two-step manufacturing method) for obtaining In addition, the resin composition of the present invention containing a large amount of modified polyalkylene ether glycol is produced using a one-step production method, and this is used as a masterbatch to produce a thermoplastic resin (component (A) , (A1), (A2)) (masterbatch method). In the case of the one-stage production method and the masterbatch method, it is preferable to use the kneader described above, and it is more preferable to use a twin-screw kneader.
 本発明の樹脂組成物は、成分(a)(成分(a1),(a2)を含む。):熱可塑性樹脂、成分(b)(成分(b2)を含む。):ポリアルキレンエーテルグリコール、成分(c)(成分(c1)を含む。):酸及び/又はその誘導体、成分(d):過酸化物を含む混合物を反応させることでも得られる。
 前記混合物は、成分(a)100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含むことが好ましい。
 前記混合物が、更に成分(e)として炭化水素系ゴム用軟化剤を含む場合には、前記混合物は、成分(a)と成分(e)の合計100質量部に対し、成分(b)を0.1~30質量部、成分(c)を0.01~5質量部、成分(d)を0.01~3質量部含むことが好ましい。
The resin composition of the present invention comprises component (a) (including components (a1) and (a2)): thermoplastic resin, component (b) (including component (b2)): polyalkylene ether glycol, component It can also be obtained by reacting a mixture containing (c) (including component (c1)): acid and/or its derivative and component (d): peroxide.
The mixture contains 0.1 to 30 parts by mass of component (b), 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d) per 100 parts by mass of component (a). It is preferable to include parts by mass.
When the mixture further contains a hydrocarbon-based rubber softener as component (e), the mixture contains 0 parts by mass of component (b) with respect to a total of 100 parts by mass of components (a) and (e). .1 to 30 parts by mass, 0.01 to 5 parts by mass of component (c), and 0.01 to 3 parts by mass of component (d).
 本発明の樹脂組成物を製造する際には、前記成分(d)と共に成分(g)の架橋助剤の存在下に加熱して溶融混練する動的熱処理を行うことが好ましい。 When producing the resin composition of the present invention, it is preferable to perform a dynamic heat treatment in which the component (d) and the component (g) are heated in the presence of the cross-linking aid of the component (g) to melt and knead.
 後掲の実施例において用いた成分(f)は硬化触媒であり、硬化触媒としては、金属有機酸塩、チタネート、ホウ酸塩、有機アミン、アンモニウム塩、ホスホニウム塩、無機酸及び有機酸、並びに無機酸エステルからなる群から選択される1種以上の化合物等が挙げられる。 Component (f) used in the examples below is a curing catalyst, and examples of curing catalysts include metal organic acid salts, titanates, borates, organic amines, ammonium salts, phosphonium salts, inorganic acids and organic acids, and One or more compounds selected from the group consisting of inorganic acid esters, and the like.
 金属有機酸塩としては例えば、ジブチル錫ジラウレート、ジオクチル錫ジラウレート、ジブチル錫ジアセテート、ジブチル錫ジオクトエート、酢酸第一錫、オクタン酸第一錫、ナフテン酸コバルト、オクチル酸鉛、ナフテン酸鉛、オクチル酸亜鉛、カプリル酸亜鉛、2-エチルヘキサン酸鉄、オクチル酸鉄、ステアリン酸鉄が挙げられる。チタネートとしては例えば、チタン酸テトラブチルエステル、チタン酸テトラノニルエステル、ビス(アセチルアセトニトリル)ジ-イソプロピルチタネートが挙げられる。
 有機アミンとしては例えば、エチルアミン、ジブチルアミン、ヘキシルアミン、トリエタノールアミン、ジメチルソーヤアミン、テトラメチルグアニジン、ピリジンが挙げられる。
 アンモニウム塩としては例えば、炭酸アンモニウム、テトラメチルアンモニウムハイドロオキサイドが挙げられる。
 ホスホニウム塩としては例えば、テトラメチルホスホニウムハイドロオキサイドが挙げられる。
 無機酸及び有機酸としては例えば、硫酸、塩酸、酢酸、ステアリン酸、マレイン酸、トルエンスルホン酸、アルキルナフチルスルホン酸などのスルホン酸が挙げられる。
 無機酸エステルとしては例えば、リン酸エステルが挙げられる。
Examples of metal organic acid salts include dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, dibutyltin dioctoate, stannous acetate, stannous octoate, cobalt naphthenate, lead octylate, lead naphthenate, and octylic acid. Zinc, zinc caprylate, iron 2-ethylhexanoate, iron octylate, iron stearate. Titanates include, for example, tetrabutyl titanate, tetranonyl titanate, bis(acetylacetonitrile) di-isopropyl titanate.
Examples of organic amines include ethylamine, dibutylamine, hexylamine, triethanolamine, dimethylsawyamine, tetramethylguanidine, and pyridine.
Examples of ammonium salts include ammonium carbonate and tetramethylammonium hydroxide.
Phosphonium salts include, for example, tetramethylphosphonium hydroxide.
Inorganic and organic acids include, for example, sulfonic acids such as sulfuric acid, hydrochloric acid, acetic acid, stearic acid, maleic acid, toluenesulfonic acid, and alkylnaphthylsulfonic acid.
Examples of inorganic acid esters include phosphate esters.
 これらの中で、好ましくは金属有機酸塩、スルホン酸、リン酸エステルが挙げられ、更に好ましくは錫の金属カルボン酸塩、例えばジオクチル錫ジラウレート、アルキルナフチルスルホン酸、エチルヘキシルリン酸エステルが挙げられる。 Of these, metal organic acid salts, sulfonic acids and phosphate esters are preferred, and metal carboxylates of tin such as dioctyltin dilaurate, alkylnaphthylsulfonic acid and ethylhexyl phosphate are more preferred.
 これらの硬化触媒は、1種を単独で用いてもよく、2種以上を任意の組み合わせ及び比率で組み合わせて用いてもよい。 One of these curing catalysts may be used alone, or two or more thereof may be used in any combination and ratio.
 成分(g)の架橋助剤としては、例えば、硫黄、p-キノンジオキシム、p-ジニトロソベンゼン、1,3-ジフェニルグアニジンの過酸化物用助剤;ジビニルベンゼン、トリアリルシアヌレート、トリアリルイソシアヌレート、ジアリルフタレートの多官能ビニル化合物;エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、アリル(メタ)アクリレートの多官能(メタ)アクリレート化合物が挙げられる。
 これらは、1種を単独で用いてもよく、2種以上を任意の組み合わせ及び比率で組み合わせて用いてもよい。
Examples of component (g) crosslinking aids include sulfur, p-quinonedioxime, p-dinitrosobenzene, 1,3-diphenylguanidine peroxide aids; divinylbenzene, triallyl cyanurate, tri Polyfunctional vinyl compounds such as allyl isocyanurate and diallyl phthalate; Examples include polyfunctional (meth)acrylate compounds.
These may be used individually by 1 type, and may be used combining 2 or more types by arbitrary combinations and ratios.
 成分(g)の架橋助剤を用いる場合、成分(g)は成分(a)(成分(a1),(a2)を含む。)と成分(e)の合計量に対して0.01~2.0質量%、特に0.1~1.0質量%用いることが好ましい。成分(g)の使用量が上記下限以上であれば架橋不足となりにくく、物性低下や熱可塑成形性の悪化を生じにくい。成分(g)の使用量が上記上限以下であれば、過架橋となりにくく、物性低下や熱可塑成形性の悪化を生じにくい。 When using the cross-linking aid of component (g), component (g) is 0.01 to 2 with respect to the total amount of component (a) (including components (a1) and (a2)) and component (e) It is preferable to use 0.0% by mass, particularly 0.1 to 1.0% by mass. When the amount of component (g) used is at least the above lower limit, insufficient crosslinking is unlikely to occur, and deterioration of physical properties and thermoplastic moldability are unlikely to occur. When the amount of component (g) used is not more than the above upper limit, over-crosslinking is unlikely to occur, and deterioration of physical properties and deterioration of thermoplastic moldability are unlikely to occur.
〔成形・用途〕
 本発明の樹脂組成物は、通常用いられる成形方法、例えば、射出成形、押出成形、中空成形、圧縮成形、真空成形の各種成形方法により、成形体とすることができる。これらの中でも射出成形、押出成形により得られる成形体が好適である。これらの成形を行った後に積層成形、熱成形の二次加工を行った成形体とすることもできる。
[Molding/Application]
The resin composition of the present invention can be formed into a molded article by various molding methods such as injection molding, extrusion molding, hollow molding, compression molding and vacuum molding. Among these, molded articles obtained by injection molding and extrusion molding are preferable. After performing these moldings, it is also possible to obtain a molded body that is subjected to secondary processing such as lamination molding and thermoforming.
 本発明の樹脂組成物は接着剤、異樹脂、塗料、金属、ないしはガラスと接着可能であることから、土木・建材部品(止水材、目地材、窓枠)、スポーツ用品、工業用部品(多層ホースチューブ)、家電部品(多層ホース)、医療用部品(医療用多層容器)、食品用部品(多層包装フィルム、容器、ボトル、意匠包装、ラベル)、電線、雑貨、自動車部品(ウェザーストリップ、天井材、内装シート、バンパーモール、サイドモール、エアスポイラー、ホース、アームレスト、ドアトリム、コンソールリッド、マット)の広汎な分野で用いることができる。 Since the resin composition of the present invention can adhere to adhesives, different resins, paints, metals, or glass, it can be multi-layer hose tube), home appliance parts (multi-layer hose), medical parts (multi-layer medical containers), food parts (multi-layer packaging films, containers, bottles, design packaging, labels), electric wires, miscellaneous goods, automobile parts (weather strips, Ceiling materials, interior seats, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, mats) can be used in a wide range of fields.
〔接着シート〕
 本発明の接着シートは本発明の接着用樹脂組成物よりなるものである。
 本発明の接着シートは、本発明の接着用樹脂組成物を押出成形することにより製造することができる。
[Adhesive sheet]
The adhesive sheet of the present invention is made of the adhesive resin composition of the present invention.
The adhesive sheet of the present invention can be produced by extruding the adhesive resin composition of the present invention.
 本発明の接着シートの厚さは、接着性、機械的強度等の観点から10μm以上、特に50μm以上であることが好ましい。一方、柔軟性や経済性の観点から、本発明の接着シートの厚さは10mm以下、特に5mm以下であることが好ましい。 The thickness of the adhesive sheet of the present invention is preferably 10 µm or more, particularly 50 µm or more, from the viewpoint of adhesiveness, mechanical strength, and the like. On the other hand, from the viewpoint of flexibility and economy, the thickness of the adhesive sheet of the present invention is preferably 10 mm or less, particularly 5 mm or less.
 本発明の接着用樹脂組成物よりなる本発明の接着シートは、接着剤、異樹脂、塗料、金属、ないしはガラスと接着可能であることから、土木・建材部品(止水材、目地材、窓枠)、スポーツ用品、工業用部品(多層ホースチューブ)、家電部品(多層ホース)、医療用部品(医療用多層容器)、食品用部品(多層包装フィルム、容器、ボトル、意匠包装、ラベル)、電線、雑貨、自動車部品(ウェザーストリップ、天井材、内装シート、バンパーモール、サイドモール、エアスポイラー、ホース、アームレスト、ドアトリム、コンソールリッド、マット)の広汎な分野で用いることができる。 The adhesive sheet of the present invention made of the adhesive resin composition of the present invention can be adhered to adhesives, different resins, paints, metals, or glass. frames), sports goods, industrial parts (multilayer hose tubes), home appliance parts (multilayer hoses), medical parts (multilayer medical containers), food parts (multilayer packaging films, containers, bottles, design packaging, labels), It can be used in a wide range of fields such as electric wires, miscellaneous goods, and automobile parts (weather strips, ceiling materials, interior sheets, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, mats).
〔積層体〕
 本発明の積層体は、本発明の接着性樹脂組成物からなる接着層と基材層とを少なくとも有する、2層または3層以上に積層された積層体であり、具体的には、積層シート、積層フィルム、積層チューブ等が挙げられる。ここで、「シート」と「フィルム」は何れも面状の成形体を意味し、同義である。
[Laminate]
The laminate of the present invention is a laminate having at least an adhesive layer and a substrate layer made of the adhesive resin composition of the present invention and having two or more layers laminated. Specifically, it is a laminated sheet. , laminated films, laminated tubes, and the like. Here, the terms "sheet" and "film" are synonymous, both of which mean a planar molded article.
 本発明の積層体の基材層を構成する材料は限定されないが、具体的には、金属や樹脂のフィルムが例示される。また、本発明の接着性樹脂組成物からなる接着層と基材層との層構成は限定されないが、これらの層が隣接している場合が好ましい。 Although the material constituting the base layer of the laminate of the present invention is not limited, specific examples thereof include metal and resin films. Moreover, although the layer structure of the adhesive layer and the substrate layer made of the adhesive resin composition of the present invention is not limited, it is preferable that these layers are adjacent to each other.
 基材層が金属層である場合、該金属層を構成する金属は限定されないが、具体的には、アルミニウム、鉄、銅、ステンレス等が挙げられ、中でもアルミニウムが好ましい。 When the substrate layer is a metal layer, the metal constituting the metal layer is not limited, but specific examples include aluminum, iron, copper, stainless steel, etc. Among them, aluminum is preferred.
 基材層が樹脂フィルムである場合、樹脂フィルムを構成する樹脂は限定されないが、具体的には、エチレン・ビニルアルコール共重合体を含むオレフィン系ポリマーやオレフィン系エラストマー、エチレン・酢酸ビニル共重合体鹸化物、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリエチレン、ポリプロピレン、ポリ4-メチル-1-ペンテン、ポリカーボネート樹脂、ポリアミド6、ポリアミド66、ポリアミド6・66、ポリアミド12等のポリアミド樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート等のポリエステル樹脂やポリエステル系エラストマー、スチレン系樹脂やスチレン系エラストマー、アクリル系樹脂などの熱可塑性樹脂が好適に用いられる。中でも、食品や医療用の材料に用いる場合は、エチレン・ビニルアルコール共重合体層またはポリアミド樹脂層を少なくとも有することが好ましい。 When the substrate layer is a resin film, the resin constituting the resin film is not limited, but specific examples include olefin-based polymers and olefin-based elastomers including ethylene-vinyl alcohol copolymers, and ethylene-vinyl acetate copolymers. Saponified products, polyvinyl chloride, polyvinylidene chloride, polyethylene, polypropylene, poly-4-methyl-1-pentene, polycarbonate resin, polyamide resin such as polyamide 6, polyamide 66, polyamide 6/66, polyamide 12, polyethylene terephthalate, polybutylene Polyester resins such as terephthalate, polyester-based elastomers, styrene-based resins, styrene-based elastomers, and thermoplastic resins such as acrylic resins are preferably used. Above all, when used for food or medical materials, it is preferable to have at least an ethylene/vinyl alcohol copolymer layer or a polyamide resin layer.
 これらの樹脂フィルムは、2種以上が積層されていてもよい。
 また、樹脂フィルムは、延伸されていても、無延伸であってもよく、これらを併用してもよい。例えば、熱可塑性樹脂フィルムは、一軸もしくは二軸延伸が施されていてもよく、この場合、特に二軸延伸ポリプロピレンフィルムが好ましい。また、これを紙と積層したものも好ましい。更に、熱可塑性樹脂フィルムは金属が蒸着されたものであってもよく、金属と樹脂が積層されたフィルムも使用することができる。これらは複数の金属層あるいは樹脂層が使用されていてもよい。
Two or more of these resin films may be laminated.
Moreover, the resin film may be stretched or unstretched, or may be used in combination. For example, the thermoplastic resin film may be uniaxially or biaxially oriented, in which case a biaxially oriented polypropylene film is particularly preferred. It is also preferable to laminate this with paper. Furthermore, the thermoplastic resin film may be one in which metal is vapor-deposited, and a film in which metal and resin are laminated can also be used. A plurality of metal layers or resin layers may be used for these.
 基材層の形態は、フィルムやシートに限定されず、織布、不織布のような形状であってもよい。また、基材は、単層構造であっても複層構造であってもよい。複層構造の基材層の作成方法としては、特に限定されるものではなく、共押フィルム法、ドライラミネート法、ウェットラミネート法、ホットメルトラミネート法、押出ラミネート法、サーマルラミネート法等が挙げられる。
 また、これら基材層には、予めアンカーコート加工、金属蒸着加工、コロナ放電処理加工、印刷加工等の各種フィルム加工処理を施されていてもよい。
The form of the base material layer is not limited to a film or sheet, and may be a woven fabric or non-woven fabric. Further, the substrate may have a single layer structure or a multilayer structure. The method for forming the substrate layer having a multilayer structure is not particularly limited, and examples thereof include a coextruded film method, a dry lamination method, a wet lamination method, a hot melt lamination method, an extrusion lamination method, a thermal lamination method, and the like. .
In addition, these base layers may be previously subjected to various film processing such as anchor coating, metal vapor deposition, corona discharge processing, and printing.
 基材層の厚みには特に制限はないが、通常5~100μm程度である。 Although there is no particular limitation on the thickness of the base material layer, it is usually about 5 to 100 μm.
 本発明の積層体には、本発明の接着用樹脂組成物よりなる接着層、前記の基材層以外に任意の層を設けることができる。これらの層を構成する材料は限定されないが、通常は樹脂層である。例えば、任意の樹脂層/本発明の接着用樹脂組成物よりなる接着層/基材層の積層体とすることができる。任意の層が樹脂層である場合、該樹脂層を構成する樹脂も限定されず、具体的には、本発明における成分(A)として挙げた樹脂が挙げられるが、好ましくは本発明の樹脂組成物との共押出し性に優れる観点からポリプロピレン系樹脂である。 The laminate of the present invention can be provided with an arbitrary layer other than the adhesive layer made of the adhesive resin composition of the present invention and the base material layer. Materials constituting these layers are not limited, but are usually resin layers. For example, a laminate of any resin layer/adhesive layer made of the adhesive resin composition of the present invention/base material layer can be formed. When an arbitrary layer is a resin layer, the resin constituting the resin layer is not limited, and specific examples thereof include the resins exemplified as component (A) in the present invention, but the resin composition of the present invention is preferable. It is a polypropylene-based resin from the viewpoint of being excellent in co-extrusion with objects.
 本発明の積層体を製造する方法としては、従来より公知の種々の方法を採用することができるが、特に、押出ラミネート成形が好適である。押出ラミネート加工は、予め製造した基材の表面上に、Tダイより押出した溶融樹脂膜を、基材上に連続的に被覆・圧着する方法であり、被覆と接着を同時に行うことができる成形加工法である。通常、基材の片側表面にラミネート加工するが、必要に応じて、両側にラミネートすることもできる。押出ラミネート成形によれば、高速かつ安定して積層体を得ることができるため好ましい。特に本発明の接着性樹脂組成物によれば、100m/min以上といった高速条件でのラミネートを行った場合においても成形性に優れ、基材層との接着性が良好であり、しかも、高温や高湿の環境下においても基材層との接着性を良好に維持し得る積層体とすることができる。 As a method for producing the laminate of the present invention, various conventionally known methods can be adopted, but extrusion lamination molding is particularly suitable. Extrusion lamination is a method in which a molten resin film extruded from a T-die is continuously coated and pressed onto the surface of a prefabricated base material. processing method. It is usually laminated on one side of the substrate, but can be laminated on both sides if desired. Extrusion lamination molding is preferable because a laminate can be obtained stably at high speed. In particular, according to the adhesive resin composition of the present invention, even when lamination is performed at a high speed of 100 m/min or more, the moldability is excellent, the adhesiveness to the base material layer is good, and the composition can be It is possible to obtain a laminate that can maintain good adhesion to the substrate layer even in a high-humidity environment.
 押出ラミネート成形は、1種の基材層を予めフィルムとして用いるだけでなく、2種以上のフィルムを用いてもよい。その場合、同時貼り合せによって成形してもよいが、予め、一方の基材を用いてラミネート成形しておき、これに他方の基材を貼り合せてもよい。また、ラミネートする樹脂は、1種のみを用いる場合に限らず、2種以上を共押出してもよい。 In extrusion lamination molding, not only one type of substrate layer may be used as a film in advance, but two or more types of films may be used. In that case, the two substrates may be formed by simultaneous lamination, or one substrate may be laminated in advance, and the other substrate may be laminated thereon. Also, the resin to be laminated is not limited to the case where only one type is used, and two or more types may be co-extruded.
 基材層上に、本発明の接着性樹脂組成物を押出ラミネートする際、樹脂組成物の溶融押出温度は、通常180~320℃、好ましくは200~310℃である。この温度が320℃を超えると、成形性が低下する可能性がある。押出ラミネートにより形成された本発明の樹脂組成物の溶融樹脂膜表面に、極性基を導入することを目的に、オゾン処理を施してもよい。オゾン処理量は、溶融樹脂膜の表面積に対して0.01~1g/mで行うことが好ましい。 When the adhesive resin composition of the present invention is extrusion-laminated on the substrate layer, the melt extrusion temperature of the resin composition is usually 180 to 320°C, preferably 200 to 310°C. If this temperature exceeds 320°C, moldability may deteriorate. The surface of the molten resin film of the resin composition of the present invention formed by extrusion lamination may be subjected to ozone treatment for the purpose of introducing polar groups. The ozone treatment amount is preferably 0.01 to 1 g/m 2 with respect to the surface area of the molten resin film.
 本発明の積層体は、上記の方法等で積層した後、これを延伸して延伸フィルムとしてもよい。このような場合は、基材層として無延伸の樹脂フィルムやシートを用いるとよい。
 延伸フィルムを製造する方法としては、従来より公知の種々の方法を採用することができる。延伸方向は、一軸延伸であっても二軸延伸であってもよく、また逐次延伸で製造しても、同時延伸で製造してもよい。また、延伸方法の一つとして、積層体を製造する段階でインフレーション成形することでインフレーションフィルムとしてもよい。
The laminate of the present invention may be laminated by the above method or the like, and then stretched to form a stretched film. In such a case, it is preferable to use a non-stretched resin film or sheet as the substrate layer.
As a method for producing a stretched film, conventionally known various methods can be employed. The stretching direction may be uniaxial stretching or biaxial stretching, and the film may be produced by successive stretching or simultaneous stretching. Moreover, as one of stretching methods, a blown film may be obtained by performing inflation molding at the stage of manufacturing a laminate.
 本発明の積層体を延伸して得る場合、上記の通り延伸した後には、熱固定を行ってもよいし、熱固定をせずに製品としてもよい。熱固定を行わない場合は、その後に積層体を加熱することによって応力が開放され、収縮する性質をもつためシュリンクフィルムとして用いることができる。 When the laminate of the present invention is obtained by stretching, heat setting may be performed after stretching as described above, or the product may be produced without heat setting. If the laminate is not heat-set, the laminate can be used as a shrink film because the stress is released by heating the laminate and the laminate has the property of shrinking.
 本発明の積層体の各層の厚みは限定されず、層構成、用途、最終製品の形状、要求される物性等により任意に設定することができる。通常、積層体の総厚みは、5~400μmであり、さらには10~300μmであることが好ましく、特には20~200μmであることが好ましい。また、積層体を構成する本発明の接着性樹脂組成物よりなる接着層の厚みは、通常0.1~100μmであり、0.3~50μmであることが好ましく、特には0.5~20μmであることが好ましい。また、本発明の接着性樹脂組成物よりなる接着層に積層される樹脂層の厚みは、通常1~250μm、好ましくは3~200μm、特に好ましくは5~150μmである。 The thickness of each layer of the laminate of the present invention is not limited, and can be arbitrarily set depending on the layer structure, application, final product shape, required physical properties, and the like. The total thickness of the laminate is usually 5 to 400 μm, preferably 10 to 300 μm, particularly preferably 20 to 200 μm. The thickness of the adhesive layer of the adhesive resin composition of the present invention constituting the laminate is usually 0.1 to 100 μm, preferably 0.3 to 50 μm, particularly 0.5 to 20 μm. is preferably The thickness of the resin layer laminated on the adhesive layer made of the adhesive resin composition of the present invention is usually 1-250 μm, preferably 3-200 μm, particularly preferably 5-150 μm.
 このようにして製造された積層体には、さらに、金属蒸着加工、コロナ放電処理加工、印刷加工等の各種フィルム加工処理を施すことができる。 The laminate thus produced can be further subjected to various film processing such as metal vapor deposition, corona discharge processing, and printing.
 本発明の接着性樹脂組成物は、金属層や樹脂フィルムに対して優れた接着強度特性を示すため、これを用いた本発明の積層体は、各種食品や飲料、医薬・医療品、化粧品、衣料、文具及びその他産業資材や工業資材等の包装用途に、好適に用いることができる。 Since the adhesive resin composition of the present invention exhibits excellent adhesive strength characteristics to metal layers and resin films, the laminate of the present invention using the same can be used for various foods and beverages, pharmaceuticals and medical products, cosmetics, It can be suitably used for packaging applications such as clothing, stationery and other industrial materials.
〔合成樹脂製成形体〕
 本発明の合成樹脂製成形体は、ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛され、基体と接着剤層との間に活性部が配置されている。
 活性部は、後述の自動車用ウェザーストリップのシールリップのように、主体部(基体)と一体化された突起状であってもよいし、基体の表面に積層された層状であってもよい。
[Synthetic resin molding]
In the synthetic resin molding of the present invention, piles are flocked to a substrate made of polyolefin resin or metal via an adhesive layer, and an active portion is arranged between the substrate and the adhesive layer.
The active portion may be in the shape of a protrusion integrated with the main portion (substrate), like the seal lip of a weatherstrip for an automobile, which will be described later, or may be in the form of a layer laminated on the surface of the substrate.
[基体]
 基体は、化学的に不活性な材料、すなわち、ポリオレフィン系樹脂又は金属からなる。ポリオレフィン系樹脂は、通常30質量%以下の割合で熱可塑性エラストマーを含有する組成物であってもよい。
[Substrate]
The substrate is made of a chemically inert material, ie polyolefin resin or metal. The polyolefin resin may be a composition containing a thermoplastic elastomer in a proportion of usually 30% by mass or less.
 基体を構成するポリオレフィン系樹脂としては、エチレン、プロピレン、ブテン-1、4-メチルペンテン-1等のα-オレフィンの単独重合体又はこれらの共重合体が挙げられる。特に、プロピレン系重合体、例えば、アイソタクチックプロピレン、ポリプロピレンとエチレン、ブテン-1又はヘキセン-1等のα-オレフィンとのランダム又はブロック共重合体が好ましい。これらのポリオレフィン系樹脂は、各社から種々の銘柄で市販されており、例えば、日本ポリプロ社製の「ノバテック」がある。本発明においては、押出成形に適した銘柄の選択により、これらの市販品を好適に使用し得る。 Examples of the polyolefin-based resin that constitutes the substrate include homopolymers of α-olefins such as ethylene, propylene, butene-1 and 4-methylpentene-1, and copolymers thereof. In particular, propylene-based polymers such as isotactic propylene, random or block copolymers of polypropylene and an α-olefin such as ethylene, butene-1 or hexene-1 are preferred. These polyolefin-based resins are commercially available under various brands from various companies, for example, "Novatec" manufactured by Japan Polypropylene Corporation. In the present invention, these commercially available products can be suitably used by selecting brands suitable for extrusion molding.
 ポリオレフィン系樹脂と熱可塑性エラストマーとの組成物は、ポリオレフィン系樹脂とオレフィン系又はスチレン系ゴムと軟化剤(任意成分)とをブレンドし、有機過酸化物の存在下又は不存在下で動的に熱処理することにより得ることができる。更に、本発明の目的を損なわない範囲で上記以外のゴムを組み合わせて使用することもできる。 A composition of a polyolefin resin and a thermoplastic elastomer is prepared by blending a polyolefin resin, an olefin or styrene rubber, and a softening agent (optional component), and dynamically reacting in the presence or absence of an organic peroxide. It can be obtained by heat treatment. Further, rubbers other than those mentioned above may be used in combination within the range not impairing the object of the present invention.
 ポリオレフィン系樹脂製の基体の厚さは、通常0.5~10mmの範囲で、用途に応じて適宜設計される。 The thickness of the base made of polyolefin resin is normally in the range of 0.5 to 10 mm, and is appropriately designed according to the application.
 金属よりなる基体としては、例えば0.1~0.5mm厚さの各種金属シート、より具体的には、鉄やメッキ処理鉄のシートが挙げられる。 Examples of the substrate made of metal include various metal sheets with a thickness of 0.1 to 0.5 mm, more specifically iron and plated iron sheets.
[活性部]
 本発明において、活性部には、本発明の熱可塑性樹脂組成物Iが用いられる。この活性部を構成する熱可塑性樹脂組成物Iについては、前述の本発明の樹脂組成物の説明が同様に適用されるが、熱可塑性樹脂組成物Iを構成する成分(A1)の熱可塑性樹脂としては、オレフィン系エラストマーとプロピレン系重合体を用いた熱可塑性エラストマーが好適に用いられる。
[Active part]
In the present invention, the thermoplastic resin composition I of the present invention is used for the active part. Regarding the thermoplastic resin composition I constituting this active part, the description of the resin composition of the present invention described above is similarly applied, but the thermoplastic resin of the component (A1) constituting the thermoplastic resin composition I A thermoplastic elastomer using an olefin-based elastomer and a propylene-based polymer is preferably used as the material.
 オレフィン系エラストマーとしては、本発明の樹脂組成物の説明において、前述したものが好適に使用できる。これらの中でも、ムーニー粘度ML1+4(125℃)が30~75のエチレン・プロピレン系共重合体エラストマーが好ましく、特にエチレン・プロピレン・非共役ジエン共重合ゴム(EPDM)が好ましい。前記EPDMとしては、予めオイルを含有した油展タイプであっても、オイルを含有してない非油展タイプであってもよく、これらの併用であってもよい。オイルを予め含有してない非油展タイプのEPDMは経済的に安価である。油展タイプのEPDMは、機械特性や成形性を向上させる傾向がある。いずれのタイプのEPDMでも、オイルを含有した状態でのムーニー粘度ML1+4(125℃)が30~75の状態で使用することが好適である。 As the olefinic elastomer, those mentioned above in the description of the resin composition of the present invention can be suitably used. Among these, ethylene/propylene copolymer elastomers having a Mooney viscosity ML 1+4 (125° C.) of 30 to 75 are preferred, and ethylene/propylene/non-conjugated diene copolymer rubber (EPDM) is particularly preferred. The EPDM may be an oil-extended type containing oil in advance, a non-oil-extended type containing no oil, or a combination thereof. Non-oil-extended EPDM, which does not contain oil beforehand, is economically inexpensive. Oil-extended EPDM tends to improve mechanical properties and moldability. Any type of EPDM is preferably used with a Mooney viscosity ML 1+4 (125° C.) of 30 to 75 in an oil-containing state.
 上記の非共役ジエンとしては、ジシクロペンタジエン、1,4-ヘキサジエン、シクロオクタジエン、メチレンノルボルネン、エチリレデンノルボルネン等が挙げられるが、特にエチリデンノルボルネンが好ましい。 Examples of the above non-conjugated diene include dicyclopentadiene, 1,4-hexadiene, cyclooctadiene, methylenenorbornene, ethylidenenorbornene, etc. Ethylidenenorbornene is particularly preferred.
 オレフィン系エラストマーの好ましい具体例としては、エチレン単位の含有率が55~75質量%、非共役ジエン単位の含有率が1~10質量%のEPDMが挙げられる。エチレン単位の含有率を55質量%以上とすることで押出成形性を良好としやすく、75質量%以下とすることで柔軟性を維持しやすい傾向にある。ここで、柔軟性は、例えば、自動車用ウェザーストリップのシールリップ部としての活性部がガラスの振動を抑制する(ガラスを押さえる)弾性回復機能として重要である。 A preferred specific example of the olefinic elastomer is EPDM having an ethylene unit content of 55 to 75% by mass and a non-conjugated diene unit content of 1 to 10% by mass. When the ethylene unit content is 55% by mass or more, the extrusion moldability tends to be good, and when it is 75% by mass or less, the flexibility tends to be easily maintained. Here, the flexibility is important, for example, as an elastic recovery function in which the active portion as the seal lip portion of the weatherstrip for automobile suppresses the vibration of the glass (holds the glass).
 このようなオレフィン系エラストマーとしては市販品を用いることができる。オレフィン系エラストマーの市販品としては、具体的には、「ノーデル(登録商標)IP4760P」(ダウ・ケミカル社製)、「EPT3070」、「EPT3092M」、「EPT3062EM」、「EPT3072EM」(以上、いずれも商品名:三井化学株式会社製)、「EP24」、「EP57C」、「EP98」、「EP505EC」(以上、いずれも商品名:JSR株式会社製)が挙げられる。 A commercially available product can be used as such an olefin elastomer. Specific examples of commercially available olefin elastomers include "Nordel (registered trademark) IP4760P" (manufactured by Dow Chemical Co.), "EPT3070", "EPT3092M", "EPT3062EM", and "EPT3072EM" (all of which are (trade name: manufactured by Mitsui Chemicals, Inc.), "EP24", "EP57C", "EP98", and "EP505EC" (trade name: manufactured by JSR Corporation).
 プロピレン系重合体としては、例えば、アイソタクチックプロピレン、ポリプロピレンとエチレン又はブテン-1、ヘキセン-1等のα-オレフィンとのランダム又はブロック共重合体が挙げられる。特に、230℃、21.18N荷重におけるMFR(メルトフローレート)が0.1~35g/10分のプロピレン系重合体が好適である。MFRが上記の範囲であれば、押出成形をしやすい傾向にある。 Propylene-based polymers include, for example, isotactic propylene, random or block copolymers of polypropylene and ethylene or α-olefins such as butene-1 and hexene-1. In particular, a propylene polymer having an MFR (melt flow rate) of 0.1 to 35 g/10 min at 230° C. and 21.18 N load is suitable. If the MFR is within the above range, it tends to be easily extruded.
 活性部を構成する熱可塑性樹脂組成物Iが、成分(A1)の熱可塑性樹脂として、オレフィン系エラストマーとプロピレン系重合体を含む場合、該成分(A1)におけるオレフィン系エラストマーとプロピレン系重合体の合計100質量%に対し、オレフィン系エラストマーの含有率が70~90質量%であり、プロピレン系重合体の含有率が10~30質量%であることが好ましい。
 成分(A1)中のオレフィン系エラストマーの含有率が上記下限以上でプロピレン系重合体の含有率が上記上限以下であれば優れた柔軟性が得られる傾向にある。オレフィン系エラストマーの含有率が上記上限以下でプロピレン系重合体の含有率が上記下限以上であれば、押出成形性に優れる傾向がある。
When the thermoplastic resin composition I constituting the active part contains an olefin-based elastomer and a propylene-based polymer as the thermoplastic resin of component (A1), the olefin-based elastomer and propylene-based polymer of component (A1) It is preferable that the content of the olefinic elastomer is 70 to 90% by mass and the content of the propylene polymer is 10 to 30% by mass with respect to the total of 100% by mass.
If the content of the olefinic elastomer in component (A1) is at least the above lower limit and the content of the propylene polymer is at most the above upper limit, excellent flexibility tends to be obtained. When the content of the olefinic elastomer is equal to or less than the above upper limit and the content of the propylene polymer is equal to or more than the above lower limit, there is a tendency for excellent extrusion moldability.
 活性部を構成する熱可塑性樹脂組成物の成分(B)の不飽和カルボン酸及び/又はその誘導体等の酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコールとしては、本発明の樹脂組成物の説明において、説明した成分(B)の内容が適用され、好ましいものも同様である。 As the modified polyalkylene ether glycol modified with an acid such as an unsaturated carboxylic acid and/or a derivative thereof and/or a derivative thereof as the component (B) of the thermoplastic resin composition constituting the active part, the resin composition of the present invention In the description of the products, the content of component (B) described applies, as well as the preferred ones.
 活性部を構成する熱可塑性樹脂組成物Iは、成分(A1)であるオレフィン系エラストマーとプロピレン系重合体の合計100質量部に対し、成分(B)の変性ポリアルキレンエーテルグリコールを0.1~30質量部含有することが好ましい。成分(B)の含有量の下限は、安定した接着性発現の観点から、0.2質量部以上であることがより好ましく、0.5質量部以上であることが更に好ましい。一方、成分(B)の含有量の上限は、製造時のハンドリングの観点から、25質量部以下であることがより好ましく、15質量部以下であることが更に好ましい。 The thermoplastic resin composition I constituting the active part contains 0.1 to 0.1 to 100 parts by mass of the olefin-based elastomer and the propylene-based polymer as the component (A1) and the modified polyalkylene ether glycol as the component (B). It is preferable to contain 30 parts by mass. The lower limit of the content of component (B) is more preferably 0.2 parts by mass or more, still more preferably 0.5 parts by mass or more, from the viewpoint of stable adhesion. On the other hand, the upper limit of the content of component (B) is more preferably 25 parts by mass or less, still more preferably 15 parts by mass or less, from the viewpoint of handling during production.
[接着剤層]
 接着剤層に用いられる接着剤は、エマルジョン系と溶剤系の2種類に大別される。エマルジョン系としては、アクリル酸エステル樹脂、アクリル酸エステル-酢酸ビニル共重合樹脂、酢酸ビニル樹脂、エチレン-酢酸ビニル共重合樹脂、ウレタン樹脂、エポキシ樹脂、合成ゴム(SBR、NBR)等が挙げられる。溶剤系としては、エポキシ樹脂、ウレタン樹脂、クロロプレン樹脂、合成ゴム(SBR、NBR)、酢酸ビニル樹脂、アクリル酸エステル樹脂などが挙げられる。これらのうち、自動車用ウェザーストリップには、良好な耐水強度を有する溶剤系の1液湿気硬化型ウレタン樹脂が好適に使用される。
[Adhesive layer]
Adhesives used for the adhesive layer are broadly classified into two types: emulsion-based and solvent-based. Emulsion systems include acrylic acid ester resins, acrylic acid ester-vinyl acetate copolymer resins, vinyl acetate resins, ethylene-vinyl acetate copolymer resins, urethane resins, epoxy resins, synthetic rubbers (SBR, NBR), and the like. Examples of solvent-based resins include epoxy resins, urethane resins, chloroprene resins, synthetic rubbers (SBR, NBR), vinyl acetate resins, acrylic acid ester resins, and the like. Of these, solvent-based one-liquid moisture-curable urethane resins having good water resistance are preferably used for automotive weather strips.
[パイル]
 パイルは長繊維を短繊維にカットしたものであり、素材としては、ナイロン、レーヨン、ポリエステル等が挙げられる。自動車用ウェザーストリップには、摺動性能を有するナイロンが好適に使用される。パイルの太さは通常0.6~3.0デニール、長さは通常0.6~1.5mmである。
[pile]
The pile is obtained by cutting long fibers into short fibers, and examples of materials thereof include nylon, rayon, and polyester. Nylon, which has sliding properties, is preferably used for automotive weather strips. The thickness of the pile is usually 0.6-3.0 denier and the length is usually 0.6-1.5 mm.
[合成樹脂製成形体の製造]
 本発明の合成樹脂製成形体の製造方法には特に制限はない。例えば次の様にして製造される。
[Manufacturing of synthetic resin moldings]
There are no particular restrictions on the method for producing the synthetic resin molding of the present invention. For example, it is manufactured as follows.
<基体および活性部の成形>
 通常、基体の成形には押出成形が適用される。この際、基体材料のポリオレフィン系樹脂と活性部の材料となる熱可塑性樹脂組成物Iとを所望の形状の金型内に共押出し、ポリオレフィン系樹脂よりなる基体と熱可塑性樹脂組成物Iよりなる活性部とを一体化する。これらは、公知の押出成形の技術により容易に行なうことができる。ポリオレフィン系樹脂に代えて金属シートを使用する場合も同様である。
<Molding of substrate and active portion>
Extrusion molding is usually applied to the molding of the substrate. At this time, the polyolefin resin as the substrate material and the thermoplastic resin composition I as the material of the active portion are co-extruded into a mold having a desired shape, and the substrate made of the polyolefin resin and the thermoplastic resin composition I are formed. Integrate with the active part. These can be easily carried out by known extrusion techniques. The same is true when a metal sheet is used instead of the polyolefin resin.
<接着剤層の形成と植毛加工>
 上記によって得られた基体および活性部の押出成形体の活性部の表面に接着剤を塗布し、接着剤層を形成する。その後、植毛加工機に入れてフロック(植毛)加工を行う。接着剤塗布前においては、必要に応じ、補助的表面処理として、表面に不可避的に付着した手垢や機械油などを洗浄除去する脱脂処理などを行なってもよい。接着剤の塗布には、ナイフコータ、ロールコータ、スプレー、刷毛、ローラー等を適宜採用することができる。
<Formation of Adhesive Layer and Flocking>
An adhesive is applied to the surface of the active portion of the extruded body of the substrate and active portion obtained above to form an adhesive layer. After that, it is put into a flocking machine and flocked. Prior to application of the adhesive, a degreasing treatment for cleaning and removing finger marks, machine oil, and the like that inevitably adhere to the surface may be performed as an auxiliary surface treatment, if necessary. A knife coater, a roll coater, a spray, a brush, a roller, or the like can be appropriately used for applying the adhesive.
 植毛加工方法としては、生産性が高く、植毛強度の高い静電気式加工法が好適に使用される。そして、下部電極に接着剤を塗布した成形体を置き、電荷したパイルを上方から下方へ飛翔させて植毛するダウンメゾッド方式が好適に採用される。植毛後は、加熱乾燥、残余パイル除去のためのブラッシングを行って製品とする。 As a flocking method, an electrostatic processing method with high productivity and high flocking strength is preferably used. Then, a down-method method is preferably employed in which a molded body coated with an adhesive is placed on the lower electrode, and charged piles are flown downward to plant hairs. After the hair is planted, it is dried by heating and brushed to remove residual pile.
〔自動車用ウェザーストリップ〕
 本発明の合成樹脂製成形体は、特に自動車用ウェザーストリップ用として好適である。
[Automobile weather strip]
The synthetic resin molded article of the present invention is particularly suitable for automobile weather strips.
 図1は、自動車用ウェザーストリップ(10)の一例の模式的断面図であり、符号(1)は主体部(前記の基体に該当)、(2)はシールリップ部(前記の活性部に該当)、(3)はシールリップ部(2)に接着剤層(図示せず)を介して植毛されたパイルを表す。符号(21)は、パイルを植毛する必要のないシールリップ部を表す。 FIG. 1 is a schematic cross-sectional view of an example of an automobile weatherstrip (10), where reference numeral (1) denotes a main body portion (corresponding to the above-mentioned base), and (2) a seal lip portion (corresponding to the above-mentioned active portion). ) and (3) represent piles implanted in the seal lip portion (2) via an adhesive layer (not shown). Reference (21) represents a sealing lip portion that does not need to be pile-flocked.
 上記の自動車用ウェザーストリップ(10)の主体部(1)には前述のポリオレフィン系樹脂又は金属シートが、シールリップ部(2)には前述の本発明の熱可塑性樹脂組成物Iが使用される。接着剤層には、良好な耐水強度を有する溶剤系の1液湿気硬化型ウレタン樹脂が好適に使用される。パイル(3)には、太さが通常0.6~3.0デニール、長さが通常0.6~1.5mmのナイロンパイルが好適に使用される。 The aforementioned polyolefin resin or metal sheet is used for the main body (1) of the weather strip (10) for automobiles, and the aforementioned thermoplastic resin composition I of the present invention is used for the sealing lip portion (2). . For the adhesive layer, a solvent-based one-liquid moisture-curable urethane resin having good water resistance is preferably used. A nylon pile having a thickness of 0.6 to 3.0 denier and a length of 0.6 to 1.5 mm is preferably used for the pile (3).
 以下、実施例を用いて本発明の内容を更に具体的に説明する。本発明はその要旨を超えない限り、以下の実施例によって限定されるものではない。以下の実施例における各種の製造条件や評価結果の値は、本発明の実施態様における上限又は下限の好ましい値としての意味をもつものであり、好ましい範囲は前記した上限又は下限の値と、下記実施例の値又は実施例同士の値との組み合わせで規定される範囲であってもよい。 Hereinafter, the contents of the present invention will be described more specifically using examples. The present invention is not limited by the following examples as long as the gist thereof is not exceeded. Various production conditions and values of evaluation results in the following examples have meanings as preferred values of the upper limit or lower limit in the embodiments of the present invention, and the preferred range is the above-mentioned upper limit or lower limit value, and the following It may be a range defined by the value of the example or a combination of the values of the examples.
[原材料]
 以下の実施例・比較例で使用した原材料は以下の通りである。
[raw materials]
Raw materials used in the following examples and comparative examples are as follows.
<成分(a)>
(a-1):オレフィン系熱可塑性エラストマー/三菱ケミカル株式会社製トレックスプレーン(登録商標)QT70HG(オレフィン系樹脂のマトリックス中にオレフィン系ゴムを分散させた熱可塑性エラストマー)
MFR:3g/10分(測定条件:230℃、荷重49N)
デュロ硬度A:67(測定条件:ISO7619)
(a-2):ポリプロピレン/日本ポリプロ株式会社製ノバテック(登録商標)MG03BD
MFR:30g/10分(測定条件:230℃、荷重21.2N)
(a-3):エチレン・プロピレン・エチリデンノルボルネン共重合体ゴム/ダウ・ケミカル社製ノーデル(登録商標)IP4760P
ムーニー粘度(ML1+4,125℃):60
プロピレン単位含有率:27.5質量%
エチレン単位含有率:67.5質量%
エチリデンノルボルネン単位含有率:5.0質量%
(a-4):ポリプロピレン/日本ポリプロ株式会社製ノバテック(登録商標)EG8B
(a-5):スチレン・エチレン・ブチレン・スチレン共重合体(SEBS)/クレイトン社製G1651
(a-6):スチレン系熱可塑性エラストマー/三菱ケミカル株式会社製テファブロック(登録商標)SJ7300C(オレフィン系樹脂のマトリックス中にスチレン系エラストマーを分散させた熱可塑性エラストマー)
<Component (a)>
(a-1): Olefin-based thermoplastic elastomer/Mitsubishi Chemical Corporation Trexplane (registered trademark) QT70HG (thermoplastic elastomer in which olefin-based rubber is dispersed in an olefin-based resin matrix)
MFR: 3 g/10 minutes (measurement conditions: 230° C., load 49 N)
Duro hardness A: 67 (measurement conditions: ISO7619)
(a-2): Polypropylene / Novatec (registered trademark) MG03BD manufactured by Japan Polypropylene Corporation
MFR: 30 g/10 minutes (measurement conditions: 230° C., load 21.2 N)
(a-3): Ethylene/propylene/ethylidenenorbornene copolymer rubber/Nordel (registered trademark) IP4760P manufactured by Dow Chemical Co.
Mooney viscosity (ML 1+4 , 125°C): 60
Propylene unit content: 27.5% by mass
Ethylene unit content: 67.5% by mass
Ethylidene norbornene unit content: 5.0% by mass
(a-4): Polypropylene / Novatec (registered trademark) EG8B manufactured by Japan Polypropylene Corporation
(a-5): Styrene/ethylene/butylene/styrene copolymer (SEBS)/G1651 manufactured by Kraton Corporation
(a-6): Styrene-based thermoplastic elastomer/Tefabloc (registered trademark) SJ7300C manufactured by Mitsubishi Chemical Corporation (a thermoplastic elastomer in which a styrene-based elastomer is dispersed in an olefin-based resin matrix)
<成分(b)>
(b):ポリテトラメチレンエーテルグリコール/三菱ケミカル株式会社製PTMG250
数平均分子量:225
<Component (b)>
(b): Polytetramethylene ether glycol/PTMG250 manufactured by Mitsubishi Chemical Corporation
Number average molecular weight: 225
<成分(c)>
(c):無水マレイン酸/和光純薬株式会社製特級試薬
<Component (c)>
(c): Maleic anhydride / special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.
<成分(d)>
(d):2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン40質量%と炭酸カルシウム60質量%の混合物/化薬ヌーリオン株式会社製トリゴノックス101-40C
<Component (d)>
(d): A mixture of 40% by mass of 2,5-dimethyl-2,5-di(t-butylperoxy)hexane and 60% by mass of calcium carbonate/Trigonox 101-40C manufactured by Kayaku Nourion Co., Ltd.
<成分(e)>
(e):パラフィン系オイル/出光興産株式会社製ダイアナ(登録商標)プロセスオイルPW-90
40℃の動粘度:95.54cSt
引火点:272℃
<Component (e)>
(e): Paraffinic oil / Diana (registered trademark) process oil PW-90 manufactured by Idemitsu Kosan Co., Ltd.
Kinematic viscosity at 40°C: 95.54 cSt
Flash point: 272°C
<成分(f)>
(f):ジオクチル錫ジラウレート(以下、DOTDLとする)/日東化成株式会社製TVS8501
<Component (f)>
(f): Dioctyl tin dilaurate (hereinafter referred to as DOTDL) / TVS8501 manufactured by Nitto Kasei Co., Ltd.
<成分(g)>
(g):ジビニルベンゼン(以下、DVBとする)/新日鐵化学株式会社製DVB-570(純度60%)
<Component (g)>
(g): Divinylbenzene (hereinafter referred to as DVB) / DVB-570 manufactured by Nippon Steel Chemical Co., Ltd. (purity 60%)
<成分(h)>
(h):ポリヒドロキシポリオレフィンオリゴマー/三菱ケミカル株式会社製ポリテールH
<Component (h)>
(h): Polyhydroxy polyolefin oligomer / Polytail H manufactured by Mitsubishi Chemical Corporation
<成分(i)>
(i):変性ポリプロピレン/三菱ケミカル株式会社製モディック(登録商標)P908
<Component (i)>
(i): Modified polypropylene / Modic (registered trademark) P908 manufactured by Mitsubishi Chemical Corporation
[評価方法]
 以下の実施例・比較例の樹脂組成物の評価方法は以下の通りである。
[Evaluation method]
Evaluation methods for the resin compositions of the following examples and comparative examples are as follows.
<接着強度>
 樹脂組成物を用いて、プレス成形機(油圧ジャッキ式加熱・冷却プレス200×200mm、東洋精機製作所製)を使用して190℃で厚さ2mmのシートを成形した。成形シート表面に、ウレタン系樹脂接着剤である三和高分子工業製サングリップTKS-63(構成成分;ウレタンプレポリマー、トルエン、酢酸ブチル、メチルエチルケトン、4,4-ジフェニルメタンジイソシアネート)をバーコーターで約10μmの厚みとなるように塗り、接着剤が湿潤状態のうちにポリエステルテープ(奥田産業株式会社製ポリコテープ、幅17mm)をポリエステルテープと接着剤との間に気泡が入らないよう重ねた。その後、80℃のオーブン中で30分間乾燥し、さらに室温で24時間静置した。
 得られた試験片について、ISO8510-2:1990の規格を参考に、島津製作所製オートグラフAG2000を用い、180度剥離試験法(試験速度50mm/min、剥離距離約50mm、最大試験力を測定)にてテープとシートの接着強度を測定した。
 この剥離強度から樹脂組成物とウレタン系樹脂との接着性を評価した。
 また、樹脂組成物とウレタン系樹脂との剥離強度測定後の試験片剥離面を剥離モードとして観察した。樹脂組成物シートとウレタン系樹脂接着剤層との界面付近で剥離してる場合は界面剥離と評価した。また、樹脂組成物シートが破壊している場合は材料破壊と評価した。本評価において材料破壊は、界面剥離する場合と比較して、樹脂組成物とウレタン系樹脂との接着性が強いことを意味する。
<Adhesion strength>
Using the resin composition, a sheet having a thickness of 2 mm was molded at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200×200 mm, manufactured by Toyo Seiki Seisakusho). On the surface of the molded sheet, Sanwa Koubunshi Co., Ltd. Sungrip TKS-63 (components: urethane prepolymer, toluene, butyl acetate, methyl ethyl ketone, 4,4-diphenylmethane diisocyanate), which is a urethane-based resin adhesive, is applied with a bar coater. The adhesive was applied to a thickness of 10 μm, and while the adhesive was wet, a polyester tape (Polyco tape manufactured by Okuda Sangyo Co., Ltd., width 17 mm) was overlaid so that air bubbles did not enter between the polyester tape and the adhesive. After that, it was dried in an oven at 80° C. for 30 minutes, and then allowed to stand at room temperature for 24 hours.
For the obtained test piece, referring to the ISO8510-2:1990 standard, using Shimadzu Autograph AG2000, 180 degree peel test method (test speed 50 mm / min, peel distance about 50 mm, maximum test force measured). The adhesive strength between the tape and the sheet was measured at .
The adhesiveness between the resin composition and the urethane resin was evaluated from this peel strength.
In addition, the peeling surface of the test piece after measuring the peel strength between the resin composition and the urethane resin was observed as the peeling mode. When peeling occurred near the interface between the resin composition sheet and the urethane-based resin adhesive layer, it was evaluated as interfacial peeling. Moreover, when the resin composition sheet was destroyed, it was evaluated as material destruction. In this evaluation, material failure means that the adhesiveness between the resin composition and the urethane-based resin is stronger than in the case of interfacial peeling.
<硬度デュロA>
 樹脂組成物を用いてプレス成形機(油圧ジャッキ式加熱・冷却プレス200×200mm、東洋精機製作所製)を使用して190℃で厚さ2mmのシートを成形した。このシートを用いてJIS K6253に準拠して硬度デュロAを測定した。
<Hardness Duro A>
Using the resin composition, a sheet having a thickness of 2 mm was formed at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200×200 mm, manufactured by Toyo Seiki Seisakusho). Using this sheet, hardness Duro A was measured according to JIS K6253.
<メヤニ>
 東洋精機製作所の直径20mm単軸押出機(L/D=22、(圧縮比)=2.0のフルフライトスクリュー)、幅40mm、厚み0.5mmのシート形状のダイスを使用し、成形温度がホッパー下:180℃、シリンダー:200℃、ダイス:200℃、スクリュー回転数:60rpmの条件で10分間押出成形を行った後、ダイスに付着した溶融した樹脂組成物の塊(メヤニ)、成形品に付着したメヤニを目視で確認し、下記基準で評価した。
○:ダイスにも成形品にもメヤニが殆ど発生していない。
×:ダイス及び成形品に大量のメヤニが発生した。
<Meyani>
A 20 mm diameter single screw extruder (L/D = 22, (compression ratio) = 2.0 full flight screw) manufactured by Toyo Seiki Seisakusho, a sheet-shaped die with a width of 40 mm and a thickness of 0.5 mm was used, and the molding temperature was Under the conditions of hopper: 180°C, cylinder: 200°C, die: 200°C, screw rotation speed: 60 rpm, extrusion molding was performed for 10 minutes, and then a mass of molten resin composition adhering to the die (glob), molded product. The scum adhering to the surface was visually confirmed and evaluated according to the following criteria.
◯: Almost no die build-up occurred on both the die and the molded product.
x: A large amount of die build-up occurred on the die and molded product.
<金属・他樹脂との接着性の確認>
 樹脂組成物を用いて、プレス成形機(油圧ジャッキ式加熱・冷却プレス200×200mm、東洋精機製作所製)を使用して190℃で厚さ1mmのシートを成形した。成形シート表面に、アルミニウムである三菱アルミニウム製 三菱ホイル(厚さ25μm)を積層した状態で、プレス成形機(油圧ジャッキ式加熱・冷却プレス200×200mm、東洋精機製作所製)を使用して200℃、5MPaのプレス圧で3分間圧着して接着性評価サンプルを作成した。
 得られた試験片について、手で剥がれるか剥がれないかを調べることで接着性を確認し、下記基準で評価した。
○:接着している。試験片を手で曲げても剥がれない。
×:接着していない。手で触れるとすぐに剥がれる
 実施例17及び比較例18においては、更に、アルミニウム以外の樹脂として、以下のものを用い、アルミニウムと同様の方法で接着性を評価した。
 EVOHシート:三菱ケミカル製 ソアノール DC3212B 1mm厚シート
 ナイロン6シート:DSM製 Novamid 1020 1mm厚シート
<Confirmation of adhesion with metals and other resins>
Using the resin composition, a sheet having a thickness of 1 mm was molded at 190° C. using a press molding machine (hydraulic jack type heating/cooling press 200×200 mm, manufactured by Toyo Seiki Seisakusho). A press molding machine (hydraulic jack type heating/cooling press 200 × 200 mm, manufactured by Toyo Seiki Seisakusho) was used to laminate Mitsubishi Aluminum Mitsubishi foil (thickness 25 μm) on the surface of the molded sheet at 200 ° C. , and a press pressure of 5 MPa for 3 minutes to prepare an adhesion evaluation sample.
Adhesiveness of the obtained test piece was checked by checking whether it could be peeled off by hand or not, and evaluated according to the following criteria.
◯: Bonded. Even if the test piece is bent by hand, it does not come off.
x: Not adhered. Immediately peeled off when touched by hand In Example 17 and Comparative Example 18, the following resins were used as resins other than aluminum, and adhesion was evaluated in the same manner as for aluminum.
EVOH sheet: Mitsubishi Chemical Soarnol DC3212B 1 mm thick sheet Nylon 6 sheet: DSM Novamid 1020 1 mm thick sheet
[実施例/比較例]
<実施例1>
 成分(a-1)100質量部に対して、成分(b)3.6質量部、成分(c)0.3質量部、成分(d)0.4質量部、成分(f)0.3質量部を、小型混練機(東洋精機製作所製ラボプラストミル20C-200、ミキサーR-60H)の温度設定160℃の状態で投入し、ローター回転数20rpmで均一化行った後、温度180~210℃の範囲で昇温させ、ローター回転数100rpmの条件で5分混練を行い、熱可塑性樹脂である成分(a-1)と成分(c)の無水マレイン酸により変性された変性ポリテトラメチレンエーテルグリコールを含む樹脂組成物を製造した。得られた樹脂組成物について評価を実施した結果を表-1に示す。
[Example/Comparative example]
<Example 1>
Per 100 parts by mass of component (a-1), 3.6 parts by mass of component (b), 0.3 parts by mass of component (c), 0.4 parts by mass of component (d), and 0.3 parts by mass of component (f) The mass part is put in a small kneader (Labo Plastomill 20C-200, Mixer R-60H manufactured by Toyo Seiki Seisakusho) at a temperature setting of 160 ° C. After homogenization at a rotor rotation speed of 20 rpm, the temperature is 180 to 210. ° C. and kneading for 5 minutes at a rotor speed of 100 rpm, and the modified polytetramethylene ether modified with maleic anhydride of component (a-1), which is a thermoplastic resin, and component (c). A resin composition containing glycol was produced. Table 1 shows the results of evaluation of the obtained resin composition.
<実施例2及び比較例1~6>
 表-1に示す配合にした以外は実施例1と同様にして樹脂組成物を得た。得られた樹脂組成物について、実施例1と同様に評価した。評価結果を表-1に示す。
<Example 2 and Comparative Examples 1 to 6>
A resin composition was obtained in the same manner as in Example 1 except that the composition shown in Table 1 was used. The obtained resin composition was evaluated in the same manner as in Example 1. The evaluation results are shown in Table-1.
<実施例3>
 実施例1と同様の設備を用い、温度設定160℃、ローター回転数20rpmの条件で成分(a-2)16質量部と成分(a-3)45質量部を投入した後に、成分(e)39質量部をゆっくり投入して均一化し、次いで、成分(b)3.6質量部、成分(c)0.3質量部、成分(d)0.4質量部、成分(f)0.3質量部、成分(h)0.3質量部を投入し、均一化を行った。その後、温度180~210℃の範囲で昇温させ、ローター回転数100rpmの条件で5分混練を行い、熱可塑性樹脂である成分(a-2)及び成分(a-3)と成分(c)の無水マレイン酸により変性された変性ポリテトラメチレンエーテルグリコールを含む樹脂組成物を得た。得られた樹脂組成物について実施例1と同様の評価を実施した結果を表-2に示す。
<Example 3>
Using the same equipment as in Example 1, after adding 16 parts by mass of component (a-2) and 45 parts by mass of component (a-3) under the conditions of a temperature setting of 160 ° C. and a rotor rotation speed of 20 rpm, component (e). Slowly add 39 parts by mass and homogenize, then 3.6 parts by mass of component (b), 0.3 parts by mass of component (c), 0.4 parts by mass of component (d), and 0.3 part by mass of component (f). Parts by mass and 0.3 parts by mass of component (h) were added and homogenized. After that, the temperature is raised in the range of 180 to 210° C., kneading is performed for 5 minutes at a rotor speed of 100 rpm, and the thermoplastic resin components (a-2) and (a-3) and component (c) are mixed. A resin composition containing modified polytetramethylene ether glycol modified with maleic anhydride was obtained. The same evaluation as in Example 1 was carried out on the obtained resin composition, and the results are shown in Table-2.
<実施例4~8及び比較例7~11>
 表-2に示す配合にした以外は実施例3と同様にして樹脂組成物を得た。得られた樹脂組成物について、実施例3と同様に評価した。評価結果を表-2に示す。
<Examples 4 to 8 and Comparative Examples 7 to 11>
A resin composition was obtained in the same manner as in Example 3 except that the composition shown in Table 2 was used. The obtained resin composition was evaluated in the same manner as in Example 3. The evaluation results are shown in Table-2.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
[変性ポリアルキレンエーテルグリコールを含むマスターバッチ(MB)の製造]
<マスターバッチ(MB-1)の製造>
 実施例1で用いたと同様の設備を用い、温度設定160℃、ローター回転数20rpmの条件で成分(a-4)100質量部と成分(a-5)3.6質量部を投入し、次いで、成分(b)3.6質量部、成分(c)2質量部、成分(d)0.4質量部を投入し、均一化を行った。その後、温度180~210℃の範囲で昇温させ、ローター回転数100rpmの条件で5分混練を行い、熱可塑性樹脂として成分(a-4)、成分(a-5)を含み、かつ、無水マレイン酸により変性された変性ポリテトラメチレンエーテルグリコールを含む樹脂組成物であるマスターバッチ(MB-1)を得た。
[Production of masterbatch (MB) containing modified polyalkylene ether glycol]
<Production of masterbatch (MB-1)>
Using the same equipment as used in Example 1, 100 parts by mass of component (a-4) and 3.6 parts by mass of component (a-5) were added under the conditions of a temperature setting of 160 ° C. and a rotor rotation speed of 20 rpm, and then , 3.6 parts by mass of component (b), 2 parts by mass of component (c), and 0.4 parts by mass of component (d) were added and homogenized. After that, the temperature is raised in the range of 180 to 210 ° C., kneaded for 5 minutes at a rotor rotation speed of 100 rpm, and contains components (a-4) and (a-5) as thermoplastic resins and is anhydrous. A masterbatch (MB-1), which is a resin composition containing modified polytetramethylene ether glycol modified with maleic acid, was obtained.
<マスターバッチ(MB2)~(MB7)の製造>
 表-3に示す配合にした以外はマスターバッチ(MB-1)の製造と同様にしてマスターバッチ(MB2)~(MB7)を得た。
<Production of masterbatch (MB2) to (MB7)>
Masterbatches (MB2) to (MB7) were obtained in the same manner as the production of masterbatch (MB-1) except that the formulations shown in Table-3 were used.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
<実施例9>
 実施例1で用いたと同様の設備を用い、温度設定160℃、ローター回転数20rpmの条件で成分(a-6)100質量部とマスターバッチ(MB-1)5質量部を投入して均一化を行った。その後、温度180~210℃の範囲で昇温させ、ローター回転数100rpmの条件で5分混練を行い、熱可塑性樹脂である成分(a-6)と変性ポリテトラメチレンエーテルグリコールを含む樹脂組成物を得た。得られた樹脂組成物について実施例3と同様の評価を実施した。結果を表-4に示す。
<Example 9>
Using the same equipment as used in Example 1, 100 parts by mass of the component (a-6) and 5 parts by mass of the masterbatch (MB-1) were added under the conditions of a temperature setting of 160 ° C. and a rotor speed of 20 rpm to homogenize. did Thereafter, the temperature is raised in the range of 180 to 210° C., kneading is performed for 5 minutes at a rotor speed of 100 rpm, and a resin composition containing component (a-6), which is a thermoplastic resin, and modified polytetramethylene ether glycol. got Evaluation similar to Example 3 was implemented about the obtained resin composition. The results are shown in Table-4.
<実施例10~13及び比較例12~15>
 表-4に示す配合にした以外は実施例3と同様にして樹脂組成物を得た。得られた樹脂組成物について、実施例3と同様に評価した。評価結果を表-4に示す。
<Examples 10 to 13 and Comparative Examples 12 to 15>
A resin composition was obtained in the same manner as in Example 3 except that the composition shown in Table 4 was used. The obtained resin composition was evaluated in the same manner as in Example 3. The evaluation results are shown in Table-4.
<実施例14>
 成分(a-3)35.5質量%、成分(a-4)13.5質量%、成分(B)を含むマスターバッチ(MB-1)5.5質量%、成分(a-5)7.5質量%、成分(e)38質量%、これらの合計100質量部に対して成分(h)0.44質量部及び成分(d)0.48質量部の原料を同方向2軸押出機(神戸製鋼製「KTX44」、L/D=41、シリンダブロック数=11)を用い、110℃~220℃で溶融混練することにより動的に熱処理した。熱処理後、生成物をダイよりストランド状に押し出し、カッティングして、熱可塑性エラストマー組成物のペレットを得た。得られた樹脂組成物について評価を実施した結果を表-5に示す。
<Example 14>
Component (a-3) 35.5% by mass, Component (a-4) 13.5% by mass, Masterbatch (MB-1) containing component (B) 5.5% by mass, Component (a-5) 7 .5% by mass, 38% by mass of component (e), and 0.44 parts by mass of component (h) and 0.48 parts by mass of component (d) per 100 parts by mass of these in total, and a co-rotating twin-screw extruder ("KTX44" manufactured by Kobe Steel, L/D = 41, number of cylinder blocks = 11) and dynamically heat-treated by melt-kneading at 110°C to 220°C. After the heat treatment, the product was extruded through a die into strands and cut to obtain pellets of the thermoplastic elastomer composition. Table 5 shows the results of evaluation of the obtained resin composition.
<実施例15~16及び比較例16~17>
 表-5に示す配合にした以外は実施例14と同様にして樹脂組成物を得た。得られた樹脂組成物について、実施例14と同様に評価した。評価結果を表-5に示す。
<Examples 15-16 and Comparative Examples 16-17>
A resin composition was obtained in the same manner as in Example 14 except that the composition shown in Table-5 was used. The obtained resin composition was evaluated in the same manner as in Example 14. Evaluation results are shown in Table-5.
<実施例17>
 無水マレイン酸により変性された変性ポリテトラメチレンエーテルグリコールを含む樹脂組成物であるマスターバッチ(MB-1)と、アルミニウム、EVOH、6ナイロンとの接着力を評価した。結果を表-6に示す。
<Example 17>
Adhesive strength between a masterbatch (MB-1), which is a resin composition containing modified polytetramethylene ether glycol modified with maleic anhydride, and aluminum, EVOH, and 6 nylon was evaluated. The results are shown in Table-6.
<比較例18>
 実施例17と同様に、成分(b-4)のポリプロピレンとアルミニウム、EVOH、6ナイロンとの接着力を評価した。結果を表-6に示す。
<Comparative Example 18>
In the same manner as in Example 17, the adhesive strength between component (b-4) polypropylene and aluminum, EVOH, and 6 nylon was evaluated. The results are shown in Table-6.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
<評価結果>
 表-1に示す通り、実施例1~2は何れも10N/17mm幅を超える接着力を有し、接着性に優れている。一方、比較例1~6は、成分(B)の変性ポリアルキレンエーテルグリコールを含まないので、ほとんど接着力を有さない、もしくは、実施例1~2の半分以下の接着力であり、接着性に劣る。
<Evaluation results>
As shown in Table 1, Examples 1 and 2 all have an adhesive strength exceeding 10 N/17 mm width, and are excellent in adhesiveness. On the other hand, Comparative Examples 1 to 6 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or are less than half the adhesive strength of Examples 1 and 2, and have adhesiveness. inferior to
 表-1と同様、表-2に示す通り、実施例3~8は何れも30N/17mm幅を超える接着力を有し、接着性に優れている。一方、比較例7~11は、成分(B)の変性ポリアルキレンエーテルグリコールを含まないので、ほとんど接着力を有さない、もしくは実施例3~8の半分程度の接着力であり、接着性に劣るものであった。 As in Table-1, as shown in Table-2, Examples 3 to 8 all have an adhesive force exceeding 30 N/17 mm width and are excellent in adhesiveness. On the other hand, Comparative Examples 7 to 11 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or are about half the adhesive strength of Examples 3 to 8, and have poor adhesion. was inferior.
 表-4に示す通り、実施例9~13は何れも13N/17mm幅以上の接着力を有し、接着性に優れている。一方、比較例12~15は、成分(B)の変性ポリアルキレンエーテルグリコールを含まないので、ほとんど接着力を有さない、もしくは実施例9~13の半分程度の接着力であり、接着性に劣る。 As shown in Table 4, Examples 9 to 13 all have an adhesive strength of 13 N/17 mm width or more, and are excellent in adhesiveness. On the other hand, Comparative Examples 12 to 15 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesive strength, or about half the adhesive strength of Examples 9 to 13, and the adhesive strength Inferior.
 表-5に示す通り、実施例14~16は何れも8N/17mm幅以上の接着力を有し、接着性に優れている。かつ、実施例14~16は何れも押出成形時のメヤニの発生も無く、押出成形性に優れている。一方、比較例16~17は、成分(B)の変性ポリアルキレンエーテルグリコールを含まないので、ほとんど接着力を有さない。 As shown in Table-5, Examples 14 to 16 all have an adhesive strength of 8 N/17 mm width or more, and are excellent in adhesiveness. In addition, none of Examples 14 to 16 produced die buildup during extrusion, and had excellent extrusion moldability. On the other hand, Comparative Examples 16 and 17 do not contain the modified polyalkylene ether glycol of component (B), so they have almost no adhesion.
 表-6に示す通り、実施例17はアルミニウム、ナイロン6、EVOHのいずれに対しても接着力を有している。一方、比較例18は成分(B)の変性ポリアルキレンエーテルグリコールを含まないので、接着力を有さない。 As shown in Table-6, Example 17 has adhesion to aluminum, nylon 6, and EVOH. On the other hand, Comparative Example 18 does not contain the modified polyalkylene ether glycol of component (B), and therefore does not have adhesive strength.
 本発明を特定の態様を用いて詳細に説明したが、本発明の意図と範囲を離れることなく様々な変更が可能であることは当業者に明らかである。
 本出願は、2021年3月3日付で出願された日本特許出願2021-033679及び2021年7月16日付で出願された日本特許出願2021-118031に基づいており、その全体が引用により援用される。
Although the present invention has been described in detail using specific embodiments, it will be apparent to those skilled in the art that various modifications can be made without departing from the spirit and scope of the invention.
This application is based on Japanese Patent Application 2021-033679 filed on March 3, 2021 and Japanese Patent Application 2021-118031 filed on July 16, 2021, the entirety of which is incorporated by reference. .
 本発明の樹脂組成物は接着剤、異樹脂、塗料、金属、ないしはガラスとの接着力に優れる。このため、土木・建材部品(止水材、目地材、窓枠)、スポーツ用品、工業用部品(多層ホースチューブ)、家電部品(多層ホース)、医療用部品(医療用多層容器)、食品用部品(多層包装フィルム、容器、ボトル、意匠包装、ラベル)、電線、雑貨、自動車部品(ウェザーストリップ、天井材、内装シート、バンパーモール、サイドモール、エアスポイラー、ホース、アームレスト、ドアトリム、コンソールリッド、マット)の広汎な分野で用いることができる。
 本発明の合成樹脂製成形体は、ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛されてなる各種の合成樹脂製成形体にいずれも好適に適用される。特に、自動車用ウェザーストリップとして工業的に有用である。
The resin composition of the present invention has excellent adhesion to adhesives, foreign resins, paints, metals or glass. For this reason, civil engineering and construction material parts (water stop material, joint material, window frame), sporting goods, industrial parts (multilayer hose tube), home appliance parts (multilayer hose), medical parts (multilayer medical container), food Parts (multi-layer packaging films, containers, bottles, design packaging, labels), electric wires, miscellaneous goods, automobile parts (weather strips, ceiling materials, interior sheets, bumper moldings, side moldings, air spoilers, hoses, armrests, door trims, console lids, Mat) can be used in a wide range of fields.
The synthetic resin molded article of the present invention can be suitably applied to any of various synthetic resin molded articles in which piles are implanted on a substrate made of polyolefin resin or metal via an adhesive layer. In particular, it is industrially useful as a weather strip for automobiles.
 1 主体部(基体)
 2 シールリップ部(活性部)
 3 パイル
 10 自動車用ウェザーストリップ
 21 シールリップ部

 
1 main body (substrate)
2 Seal lip part (active part)
3 pile 10 automotive weather strip 21 seal lip

Claims (18)

  1.  下記成分(A)と成分(B)を含む接着用樹脂組成物。
     成分(A):熱可塑性樹脂
     成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
    An adhesive resin composition containing the following component (A) and component (B).
    Component (A): Thermoplastic resin Component (B): Modified polyalkylene ether glycol modified with an acid and/or its derivative
  2.  前記成分(A)100質量部に対し、前記成分(B)を0.1~30質量部含む、請求項1に記載の接着用樹脂組成物。 The adhesive resin composition according to claim 1, comprising 0.1 to 30 parts by mass of component (B) with respect to 100 parts by mass of component (A).
  3.  請求項1又は2に記載の接着用樹脂組成物よりなる接着シート。 An adhesive sheet made of the adhesive resin composition according to claim 1 or 2.
  4.  下記成分(a)、成分(b)、成分(c)及び成分(d)を混合する工程を有する、請求項1~3のいずれか一項に記載の接着用樹脂組成物の製造方法。
     成分(a):熱可塑性樹脂
     成分(b):ポリアルキレンエーテルグリコール
     成分(c):酸及び/又はその誘導体
     成分(d):過酸化物
    A method for producing an adhesive resin composition according to any one of claims 1 to 3, comprising a step of mixing the following components (a), (b), (c) and (d).
    Component (a): Thermoplastic resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or its derivative Component (d): Peroxide
  5.  前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、請求項4に記載の接着用樹脂組成物の製造方法。 The method for producing an adhesive resin composition according to claim 4, wherein the polyalkylene ether glycol of component (b) has a number average molecular weight of 200 to 4,500.
  6.  基材層と、請求項1又は2の接着用樹脂組成物からなる接着層とを有する積層体。 A laminate having a substrate layer and an adhesive layer made of the adhesive resin composition of claim 1 or 2.
  7.  更に樹脂層を有する請求項6に記載の積層体。 The laminate according to claim 6, further comprising a resin layer.
  8.  前記基材層、接着層、樹脂層の順で積層されている請求項7に記載の積層体。 The laminate according to claim 7, wherein the substrate layer, the adhesive layer, and the resin layer are laminated in this order.
  9.  前記基材層がフィルム状の金属または樹脂である請求項6~8のいずれか一項に記載の積層体。 The laminate according to any one of claims 6 to 8, wherein the base material layer is a film-like metal or resin.
  10.  下記成分(A1)と成分(B)を含む熱可塑性樹脂組成物。
     成分(A1):エラストマー系樹脂を含む熱可塑性樹脂
     成分(B):酸及び/又はその誘導体により変性された変性ポリアルキレンエーテルグリコール
    A thermoplastic resin composition containing the following component (A1) and component (B).
    Component (A1): Thermoplastic resin containing elastomeric resin Component (B): Modified polyalkylene ether glycol modified with acid and/or its derivative
  11.  前記エラストマー系樹脂が、オレフィン系エラストマー、スチレン系エラストマー及びポリエステル系エラストマーからなる群より選択される一つ以上である、請求項10に記載の熱可塑性樹脂組成物。 The thermoplastic resin composition according to claim 10, wherein the elastomer-based resin is one or more selected from the group consisting of olefin-based elastomers, styrene-based elastomers and polyester-based elastomers.
  12.  前記成分(A1)100質量部に対し、前記成分(B)を0.1~30質量部含む、請求項10又は11に記載の熱可塑性樹脂組成物。 The thermoplastic resin composition according to claim 10 or 11, comprising 0.1 to 30 parts by mass of component (B) with respect to 100 parts by mass of component (A1).
  13.  前記成分(A1)がオレフィン系エラストマーとプロピレン系重合体とを含有し、オレフィン系エラストマーとプロピレン系重合体の合計100質量%に対し、オレフィン系エラストマーの含有率が70~90質量%であり、プロピレン系重合体の含有率が10~30質量%である、請求項10~12のいずれか一項に記載の熱可塑性樹脂組成物。 The component (A1) contains an olefin-based elastomer and a propylene-based polymer, and the content of the olefin-based elastomer is 70 to 90% by mass with respect to a total of 100% by mass of the olefin-based elastomer and the propylene-based polymer, The thermoplastic resin composition according to any one of claims 10 to 12, wherein the content of the propylene-based polymer is 10 to 30% by mass.
  14.  下記成分(a1)、成分(b)、成分(c)及び成分(d)を混合する工程を有する、請求項10~13のいずれか一項に記載の熱可塑性樹脂組成物の製造方法。
     成分(a1):エラストマー系樹脂を含む熱可塑性樹脂
     成分(b):ポリアルキレンエーテルグリコール
     成分(c):酸及び/又はその誘導体
     成分(d):過酸化物
    14. The method for producing a thermoplastic resin composition according to any one of claims 10 to 13, comprising a step of mixing component (a1), component (b), component (c) and component (d) below.
    Component (a1): Thermoplastic resin containing elastomeric resin Component (b): Polyalkylene ether glycol Component (c): Acid and/or derivative thereof Component (d): Peroxide
  15.  前記成分(b)のポリアルキレンエーテルグリコールの数平均分子量が200~4500である、請求項14に記載の熱可塑性樹脂組成物の製造方法。 The method for producing a thermoplastic resin composition according to claim 14, wherein the polyalkylene ether glycol of component (b) has a number average molecular weight of 200 to 4,500.
  16.  ポリオレフィン系樹脂又は金属からなる基体に接着剤層を介してパイルが植毛されてなる合成樹脂製成形体であって、該基体と接着剤層との間に請求項10~13のいずれか一項に記載の熱可塑性樹脂組成物からなる活性部が配置されている合成樹脂製成形体。 14. A synthetic resin molded article comprising a base made of polyolefin resin or metal and pile fibers implanted through an adhesive layer, wherein the base and the adhesive layer are interposed between the base and the adhesive layer according to any one of claims 10-13. 2. A synthetic resin molded article in which an active portion made of the thermoplastic resin composition according to 1 is disposed.
  17.  下記成分(A2)と成分(B2)を含む熱可塑性樹脂組成物。
     成分(A2):オレフィン系樹脂、エステル系樹脂、アミド系樹脂、スチレン系樹脂、ウレタン系樹脂、カーボネート系樹脂、ABS系樹脂、AS系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、フェニレンエーテル系樹脂、アセタール系樹脂、フェニレンスルファイド系樹脂、テトラフロロエチレン系樹脂、オレフィン系エラストマー、エステル系エラストマー、アミド系エラストマー、スチレン系エラストマー、ウレタン系エラストマー、カーボネート系エラストマー、アクリル系エラストマー、及び酢酸ビニル系エラストマーの群から選ばれる一つ以上を含む熱可塑性樹脂
     成分(B2):アルキレン基の炭素数が2以上3以下の直鎖状ポリアルキレンエーテルグリコール及び/又はアルキレン基の炭素数が4以上10以下のポリアルキレンエーテルグリコールを、酸及び/又はその誘導体により変性した変性ポリアルキレンエーテルグリコール
    A thermoplastic resin composition containing the following component (A2) and component (B2).
    Component (A2): Olefin-based resin, ester-based resin, amide-based resin, styrene-based resin, urethane-based resin, carbonate-based resin, ABS-based resin, AS-based resin, acrylic-based resin, vinyl acetate-based resin, phenylene ether-based resin , acetal resins, phenylene sulfide resins, tetrafluoroethylene resins, olefin elastomers, ester elastomers, amide elastomers, styrene elastomers, urethane elastomers, carbonate elastomers, acrylic elastomers, and vinyl acetate elastomers Thermoplastic resin containing one or more selected from the group Component (B2): A linear polyalkylene ether glycol having an alkylene group having 2 to 3 carbon atoms and / or an alkylene group having 4 to 10 carbon atoms Modified polyalkylene ether glycol obtained by modifying polyalkylene ether glycol with an acid and/or a derivative thereof
  18.  前記成分(A2)100質量部に対し、前記成分(B2)を0.1~30質量部含む、請求項17に記載の熱可塑性樹脂組成物。

     
    The thermoplastic resin composition according to claim 17, comprising 0.1 to 30 parts by mass of component (B2) relative to 100 parts by mass of component (A2).

PCT/JP2022/007597 2021-03-03 2022-02-24 Resin composition for adhesion and method for producing same, thermoplastic resin composition and method for producing same, adhesive sheet, laminate, and molded body made of synthetic resin WO2022186038A1 (en)

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