WO2022183392A1 - Wheel tread roundness monitoring method, device, and system - Google Patents

Wheel tread roundness monitoring method, device, and system Download PDF

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Publication number
WO2022183392A1
WO2022183392A1 PCT/CN2021/078819 CN2021078819W WO2022183392A1 WO 2022183392 A1 WO2022183392 A1 WO 2022183392A1 CN 2021078819 W CN2021078819 W CN 2021078819W WO 2022183392 A1 WO2022183392 A1 WO 2022183392A1
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wheel
excitation force
real
time
roundness
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PCT/CN2021/078819
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French (fr)
Chinese (zh)
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郭磊
胡华亮
邱志
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舍弗勒技术股份两合公司
郭磊
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Priority to PCT/CN2021/078819 priority Critical patent/WO2022183392A1/en
Publication of WO2022183392A1 publication Critical patent/WO2022183392A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/20Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures

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  • a method for monitoring the roundness of a wheel tread is provided, the wheel is used for a wheelset of a train, and each wheel corresponds to an axle box, and the monitoring method includes:
  • loading the wheel with the wheel-rail excitation force includes:
  • the evaluation amount is the radial dimension deviation of the wheel.
  • the judging module is further configured to perform high-pass filtering processing on the real-time evaluation value at the measurement moment based on the obtained continuous real-time evaluation value, and use the processed real-time evaluation value to process the real-time evaluation value after processing.
  • the evaluation quantity is compared to the alarm threshold.
  • FIG. 6 is a flowchart of a method for monitoring the roundness of a wheel tread according to an embodiment of the present invention.
  • Figure 1 shows a scheme with four wheels on the bogie.
  • the real-time axle box acceleration is measured at the top of the axle box corresponding to each wheel, and the real-time wheel-rail excitation force is calculated accordingly.
  • the real-time axlebox accelerations corresponding to the four wheels are A1, A2, A3 and A4, respectively, and the corresponding calculated real-time wheel-rail excitation forces of the four wheels are F1, F2, F3, and F4, respectively.
  • step S20 may be earlier or later than step S30.
  • the establishment of the wheel-rail excitation force alarm threshold includes:
  • the establishment of the excitation force order curve includes:
  • the method for removing outliers includes: based on continuous measurement data, performing high-pass filtering processing on the real-time wheel-rail excitation force at the measurement moment.
  • the judging module is used to compare the real-time wheel-rail excitation force with the wheel-rail excitation force alarm threshold to determine whether an alarm is required.
  • the first preprocessing module is used to obtain the wheel-rail excitation force loaded on the wheels when the train is in a non-running state, measure the axle box acceleration, and calculate the algebra between the wheel-rail excitation force and the axle box acceleration. relationship, thereby establishing a transitive relationship H.
  • the transfer relationship H may be pre-stored in the first preprocessing module, or may be input or imported into the first preprocessing module by an operator, for example, in stages for updating.
  • the second preprocessing module is configured to establish the excitation force order curve Cf during the initial running of the wheel;
  • the judgment module is also used to perform high-pass filter processing on the real-time wheel-rail excitation force at the measurement time based on the obtained continuous real-time wheel-rail excitation force, and compare the processed real-time wheel-rail excitation force with the alarm threshold.
  • the present invention establishes the relationship between the three physical quantities of axle box vibration (axle box acceleration), wheelset excitation force and wheel roundness, so that wheel roundness can be evaluated by measuring axle box vibration data in real time, and the wheel The monitoring of tread roundness is accurate and timely.

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  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

A wheel tread roundness monitoring method. Wheels are used for wheel sets of a train, and each wheel corresponds to an axle box. The monitoring method comprises: establishing a transmission relationship (H) between axle box acceleration and a wheel-rail excitation force (S10); establishing an alarm threshold of an evaluation amount, the evaluation amount being a wheel-rail excitation force or a wheel radial dimension deviation (S20); during running of the train, obtaining real-time axle box acceleration at a measurement moment, and calculating according to the transmission relationship (H) to obtain a real-time evaluation amount at the measurement moment (S30); and comparing the real-time evaluation amount with the alarm threshold, and outputting a determination result (S40). Further disclosed is a wheel tread roundness monitoring device and system.

Description

车轮踏面圆度的监测方法、监测装置和监测系统Monitoring method, monitoring device and monitoring system for wheel tread roundness 技术领域technical field
本发明涉及车辆监测领域,且特别地涉及用于列车的车轮踏面不圆度的监测方法、监测装置和监测系统。The present invention relates to the field of vehicle monitoring, and in particular, to a monitoring method, a monitoring device and a monitoring system for the out-of-roundness of wheel treads of a train.
背景技术Background technique
对于列车(或者有轨车辆),车轮踏面圆度(也简称车轮圆度)对列车的行驶非常重要。For trains (or rail vehicles), the roundness of the wheel tread (also referred to as wheel roundness) is very important to the running of the train.
对车轮圆度的监测可以分为离线和在线两种。The monitoring of wheel roundness can be divided into offline and online.
离线方法使用车轮径跳仪直接测量车轮径跳数据,据此评判车轮圆度。该测量方法通常需要在列车处于入库检修的状况下使用,不能实时反映车轮圆度的异常。The off-line method uses the wheel diameter jumper to directly measure the wheel diameter jump data, and judge the roundness of the wheel accordingly. This measurement method usually needs to be used when the train is in storage for maintenance, and cannot reflect the abnormality of wheel roundness in real time.
在线监测方法多采用基于振动信号或噪声信号的数据处理方法,得到某特定特征值,用来描述车轮圆度。但是这些方法并未考虑机械结构对信号传递路径的影响,因此监测结果并不理想。Online monitoring methods mostly use data processing methods based on vibration signals or noise signals to obtain a specific eigenvalue to describe the roundness of the wheel. However, these methods do not consider the influence of the mechanical structure on the signal transmission path, so the monitoring results are not ideal.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服或至少减轻上述现有技术存在的不足,提供一种车轮踏面圆度的监测方法、监测装置和监测系统。The purpose of the present invention is to overcome or at least alleviate the above-mentioned deficiencies of the prior art, and to provide a monitoring method, monitoring device and monitoring system for the roundness of wheel tread.
根据本发明的第一方面,提供一种车轮踏面圆度的监测方法,所述车轮用于列车的轮对,每个车轮对应一个轴箱,所述监测方法包括:According to a first aspect of the present invention, a method for monitoring the roundness of a wheel tread is provided, the wheel is used for a wheelset of a train, and each wheel corresponds to an axle box, and the monitoring method includes:
建立轴箱加速度与轮轨激励力之间的传递关系;Establish the transmission relationship between the acceleration of the axle box and the excitation force of the wheel and rail;
建立评价量的报警阈值,所述评价量为轮轨激励力或车轮径向尺寸偏差;Establishing an alarm threshold of an evaluation quantity, the evaluation quantity being the wheel-rail excitation force or the radial dimension deviation of the wheel;
在所述列车行驶过程中,获取测量时刻的实时轴箱加速度,根据所述传 递关系,计算得到所述测量时刻的实时评价量;During the running process of the train, obtain the real-time axle box acceleration at the measurement moment, and calculate the real-time evaluation amount at the measurement moment according to the transfer relationship;
将所述实时评价量与所述报警阈值进行比较,输出判断结果。The real-time evaluation value is compared with the alarm threshold, and a judgment result is output.
在至少一个实施方式中,所述建立轴箱加速度与轮轨激励力之间的传递关系包括:In at least one embodiment, establishing the transmission relationship between the axle box acceleration and the wheel-rail excitation force includes:
在所述列车处于非行驶状态的情况下,给所述车轮加载所述轮轨激励力,同时测量所述轴箱加速度;When the train is in a non-running state, the wheel is loaded with the wheel-rail excitation force, and the axle box acceleration is measured at the same time;
计算所述轮轨激励力与所述轴箱加速度之间的代数关系,得到传递关系。Calculate the algebraic relationship between the wheel-rail excitation force and the axle box acceleration to obtain the transfer relationship.
在至少一个实施方式中,所述给所述车轮加载所述轮轨激励力包括:In at least one embodiment, loading the wheel with the wheel-rail excitation force includes:
用外力击打所述车轮,所述外力等于所述轮轨激励力。The wheel is hit with an external force equal to the wheel-rail excitation force.
在至少一个实施方式中,所述建立评价量的报警阈值包括:In at least one embodiment, the establishing an alarm threshold for the evaluation metric includes:
建立所述车轮在初始行驶过程中的激励力阶次曲线;establishing the excitation force order curve of the wheel in the initial driving process;
测量所述车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差矩阵,将所述径向尺寸偏差矩阵转换为圆度阶次曲线;Measuring the radial dimension deviation of the wheel at each position in the circumferential direction, obtaining a radial dimension deviation matrix, and converting the radial dimension deviation matrix into a roundness order curve;
比较所述激励力阶次曲线和所述圆度阶次曲线,得到所述激励力阶次曲线与所述圆度阶次曲线之间的曲线传递关系。Comparing the excitation force order curve and the roundness order curve, a curve transfer relationship between the excitation force order curve and the roundness order curve is obtained.
在至少一个实施方式中,所述建立所述车轮在初始行驶过程中的激励力阶次曲线包括:In at least one embodiment, the establishing the excitation force order curve of the wheel during the initial driving process includes:
在所述列车的初始行驶过程中,测量所述车轮转动至少一圈的过程中所述轴箱的轴箱加速度,得到加速度矩阵;In the initial running process of the train, measure the axle box acceleration of the axle box during the rotation of the wheel at least one circle to obtain an acceleration matrix;
根据所述传递关系,得到所述加速度矩阵对应的激励力矩阵;According to the transfer relationship, the excitation force matrix corresponding to the acceleration matrix is obtained;
将所述激励力矩阵转换为激励力阶次曲线。Convert the excitation force matrix into an excitation force order curve.
在至少一个实施方式中,所述评价量为轮轨激励力,所述建立评价量的报警阈值还包括:确定所述车轮的径向尺寸偏差报警阈值,根据所述曲线传递关系,将所述径向尺寸偏差报警阈值转换为轮轨激励力报警阈值,所述轮 轨激励力报警阈值作为所述报警阈值;或者In at least one embodiment, the evaluation quantity is a wheel-rail excitation force, and the establishing an alarm threshold of the evaluation quantity further comprises: determining an alarm threshold of the radial dimension deviation of the wheel, and according to the curve transfer relationship, the The radial dimension deviation alarm threshold is converted into a wheel-rail excitation force alarm threshold, and the wheel-rail excitation force alarm threshold is used as the alarm threshold; or
所述评价量为车轮径向尺寸偏差,所述在所述列车行驶过程中,获取测量时刻的实时轴箱加速度,根据所述传递关系,计算得到所述测量时刻的实时评价量包括:The evaluation amount is the radial dimension deviation of the wheel. During the running process of the train, the real-time axle box acceleration at the measurement time is obtained, and according to the transfer relationship, the real-time evaluation amount at the measurement time is calculated and obtained, including:
根据所述传递关系,计算所述实时轴箱加速度对应的实时激励力;According to the transfer relationship, calculate the real-time excitation force corresponding to the real-time axle box acceleration;
根据所述曲线传递关系,将所述实时激励力转换为实时车轮径向尺寸偏差。According to the curve transfer relationship, the real-time excitation force is converted into real-time wheel radial dimension deviation.
在至少一个实施方式中,所述将所述实时评价量与所述报警阈值进行比较,包括:In at least one embodiment, the comparing the real-time evaluation with the alarm threshold includes:
剔除属于异常值的所述实时评价量,将属于非异常值的所述实时评价量与所述报警阈值进行比较。The real-time evaluation amount belonging to the abnormal value is eliminated, and the real-time evaluation amount belonging to the non-outlier value is compared with the alarm threshold.
在至少一个实施方式中,所述“剔除属于异常值的所述实时评价量”包括:In at least one embodiment, the "removing the real-time evaluation quantities belonging to outliers" comprises:
基于连续的测量数据,对所述测量时刻的所述实时评价量进行高通滤波处理。Based on continuous measurement data, high-pass filtering is performed on the real-time evaluation quantity at the measurement moment.
在至少一个实施方式中,所述将所述实时评价量与所述报警阈值进行比较,输出判断结果,包括:In at least one embodiment, the comparing the real-time evaluation value with the alarm threshold and outputting a judgment result includes:
在所述实时评价量大于或者等于所述报警阈值的情况下,输出报警信号。When the real-time evaluation value is greater than or equal to the alarm threshold, an alarm signal is output.
在至少一个实施方式中,所述轴箱加速度的测量位置位于所述车轮的对应所述轴箱的顶部。In at least one embodiment, the measurement location of the axlebox acceleration is located at the top of the wheel corresponding to the axlebox.
根据本发明的第二方面,提供一种车轮踏面圆度的监测装置,所述车轮用于列车的轮对,每个车轮对应一个轴箱,包括:According to a second aspect of the present invention, a device for monitoring the roundness of a wheel tread is provided. The wheel is used for a wheelset of a train, and each wheel corresponds to an axle box, including:
第一预处理模块,用于建立轴箱加速度与轮轨激励力之间的传递关系;The first preprocessing module is used to establish the transmission relationship between the acceleration of the axle box and the excitation force of the wheel and rail;
第二预处理模块,用于建立评价量的报警阈值,所述评价量为轮轨激励 力或车轮径向尺寸偏差;The second preprocessing module is used to establish the alarm threshold of the evaluation quantity, and the evaluation quantity is the wheel-rail excitation force or the radial dimension deviation of the wheel;
信号采集模块,用于在所述列车行驶过程中,获取测量时刻的实时轴箱加速度;处理模块,用于基于所述实时轴箱加速度,根据所述传递关系,计算得到所述测量时刻的实时评价量;The signal acquisition module is used to obtain the real-time axle box acceleration at the measurement time during the running process of the train; the processing module is used to calculate and obtain the real-time axle box acceleration at the measurement time based on the real-time axle box acceleration and according to the transmission relationship. amount of evaluation;
判断模块,用于将所述实时评价量与所述报警阈值进行比较,判断是否需要报警;以及A judging module for comparing the real-time evaluation value with the alarm threshold to determine whether an alarm is required; and
报警模块,用于获取所述判断模块的判断结果,输出报警信号。The alarm module is used to obtain the judgment result of the judgment module and output an alarm signal.
在至少一个实施方式中,所述第一预处理模块用于在所述列车处于非行驶状态的情况下,获取给所述车轮加载的所述轮轨激励力,同时测量所述轴箱加速度,计算所述轮轨激励力与所述轴箱加速度之间的代数关系,从而建立所述传递关系。In at least one embodiment, the first preprocessing module is configured to obtain the wheel-rail excitation force loaded on the wheel when the train is in a non-running state, and simultaneously measure the axle box acceleration, The algebraic relationship between the wheel-rail excitation force and the axle box acceleration is calculated to establish the transfer relationship.
在至少一个实施方式中,所述第二预处理模块用于在所述车轮在初始行驶过程中,In at least one embodiment, the second preprocessing module is configured to, during the initial driving of the wheel,
建立激励力阶次曲线;Establish the order curve of the incentive force;
获取所述车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差矩阵,将所述径向尺寸偏差矩阵转换为圆度阶次曲线;Obtaining the radial dimension deviation of each part of the wheel in the circumferential direction, obtaining a radial dimension deviation matrix, and converting the radial dimension deviation matrix into a roundness order curve;
比较所述激励力阶次曲线和所述圆度阶次曲线,得到所述激励力阶次曲线与所述圆度阶次曲线之间的曲线传递关系。Comparing the excitation force order curve and the roundness order curve, a curve transfer relationship between the excitation force order curve and the roundness order curve is obtained.
在至少一个实施方式中,所述第二预处理模块还用于在所述列车的初始行驶过程中,获取所述车轮转动至少一圈的过程中所述轴箱的轴箱加速度,得到加速度矩阵;In at least one embodiment, the second preprocessing module is further configured to acquire the axlebox acceleration of the axlebox in the process of at least one rotation of the wheel during the initial running of the train to obtain an acceleration matrix ;
根据所述传递关系,得到所述加速度矩阵对应的激励力矩阵;According to the transfer relationship, the excitation force matrix corresponding to the acceleration matrix is obtained;
并将所述激励力矩阵转换为激励力阶次曲线。And convert the excitation force matrix into an excitation force order curve.
在至少一个实施方式中,所述评价量为轮轨激励力,所述第二预处理模 块还用于确定所述车轮的径向尺寸偏差报警阈值,根据所述曲线传递关系,将所述径向尺寸偏差报警阈值转换为轮轨激励力报警阈值;或者In at least one embodiment, the evaluation quantity is wheel-rail excitation force, the second preprocessing module is further configured to determine an alarm threshold of radial dimension deviation of the wheel, and according to the curve transfer relationship, the diameter Convert to Dimension Deviation Alarm Threshold to Wheel Rail Excitation Force Alarm Threshold; or
所述评价量为车轮径向尺寸偏差,所述处理模块还用于根据所述传递关系,计算所述实时轴箱加速度对应的实时激励力;并根据所述曲线传递关系,将所述实时激励力转换为实时车轮径向尺寸偏差。The evaluation quantity is the radial dimension deviation of the wheel, and the processing module is further configured to calculate the real-time excitation force corresponding to the real-time axle box acceleration according to the transmission relationship; and according to the curve transmission relationship, the real-time excitation force is Forces are converted to real-time wheel radial dimension deviations.
在至少一个实施方式中,所述判断模块还用于基于获取到的连续的所述实时评价量,对所述测量时刻的所述实时评价量进行高通滤波处理,并将处理后的所述实时评价量与所述报警阈值进行比较。In at least one embodiment, the judging module is further configured to perform high-pass filtering processing on the real-time evaluation value at the measurement moment based on the obtained continuous real-time evaluation value, and use the processed real-time evaluation value to process the real-time evaluation value after processing. The evaluation quantity is compared to the alarm threshold.
根据本发明的第三方面,提供一种车轮踏面圆度的监测系统,包括:According to a third aspect of the present invention, a monitoring system for the roundness of a wheel tread is provided, comprising:
加速度传感器,设置于车轮所对应的轴箱;以及an acceleration sensor arranged on the axle box corresponding to the wheel; and
根据本发明的车轮踏面圆度的监测装置,所述加速度传感器用于与所述监测装置的所述信号采集模块通信。According to the monitoring device for wheel tread roundness of the present invention, the acceleration sensor is used for communicating with the signal acquisition module of the monitoring device.
根据本发明的监测方法能对车轮踏面圆度作出准确及时的监测。The monitoring method according to the present invention can accurately and timely monitor the roundness of the wheel tread.
附图说明Description of drawings
图1是根据本发明的一个实施方式的设置于转向架的车轮的示意图。FIG. 1 is a schematic diagram of a wheel provided on a bogie according to an embodiment of the present invention.
图2至4是根据本发明的一个实施方式的车轮踏面圆度的监测方法的流程图。2 to 4 are flowcharts of a method for monitoring the roundness of a wheel tread according to an embodiment of the present invention.
图5是根据本发明的一个实施方式的激励力阶次曲线和圆度阶次曲线的示意图。5 is a schematic diagram of an excitation force order curve and a circularity order curve according to an embodiment of the present invention.
图6是根据本发明的一个实施方式的车轮踏面圆度的监测方法的流程图。FIG. 6 is a flowchart of a method for monitoring the roundness of a wheel tread according to an embodiment of the present invention.
图7是根据本发明的一个实施方式的车轮踏面圆度的监测装置的示意图。7 is a schematic diagram of a monitoring device for the roundness of a wheel tread according to an embodiment of the present invention.
图8是根据本发明的一个实施方式的车轮踏面圆度的监测系统的示意图。8 is a schematic diagram of a monitoring system for wheel tread roundness according to an embodiment of the present invention.
具体实施方式Detailed ways
下面参照附图描述本发明的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本发明,而不用于穷举本发明的所有可行的方式,也不用于限制本发明的范围。Exemplary embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present invention, and are not used to exhaust all possible ways of the present invention, nor to limit the scope of the present invention.
以设置于列车的转向架的轮对的车轮为例,参照图1至图6介绍根据本发明的车轮踏面圆度的监测方法。Taking a wheel set on a wheelset of a bogie of a train as an example, the method for monitoring the roundness of a wheel tread according to the present invention will be described with reference to FIGS. 1 to 6 .
本发明所称的车轮圆度指车轮在周向各处的径向尺寸的差异,该差异越小,认为车轮圆度越好。The roundness of the wheel referred to in the present invention refers to the difference in the radial dimension of the wheel at various points in the circumferential direction, and the smaller the difference is, the better the roundness of the wheel is considered to be.
该监测方法通过在线测量轴箱处的实时轴箱加速度,计算测量时刻的实时轮轨激励力,将实时轮轨激励力与预设的轮轨激励力报警阈值进行比较,判断测量时刻的车轮圆度是否可以接受。The monitoring method measures the real-time axle box acceleration at the axle box online, calculates the real-time wheel-rail excitation force at the measurement time, compares the real-time wheel-rail excitation force with the preset wheel-rail excitation force alarm threshold, and judges the wheel circle at the measurement time. degree is acceptable.
可选地,轴箱加速度的测量位置位于轴箱的顶部、靠近车轮所在的位置,例如可以在该位置设置加速度传感器来对轴箱加速度进行测量。优选地,轴箱加速度特指轴箱的上述测量位置在竖直方向上的加速度。Optionally, the measurement position of the axle box acceleration is located at the top of the axle box, close to the position where the wheel is located, for example, an acceleration sensor may be set at this position to measure the axle box acceleration. Preferably, the axle box acceleration refers specifically to the acceleration in the vertical direction of the above-mentioned measurement position of the axle box.
图1示出了转向架上设有四个车轮的方案,为了掌握每个车轮的圆度,在每个车轮对应的轴箱的顶部测量实时轴箱加速度,并对应计算实时轮轨激励力。例如在测量时刻,四个车轮对应的实时轴箱加速度分别为A1、A2、A3和A4,对应计算得到的四个车轮的实时轮轨激励力分别为F1、F2、F3和F4。Figure 1 shows a scheme with four wheels on the bogie. In order to grasp the roundness of each wheel, the real-time axle box acceleration is measured at the top of the axle box corresponding to each wheel, and the real-time wheel-rail excitation force is calculated accordingly. For example, at the moment of measurement, the real-time axlebox accelerations corresponding to the four wheels are A1, A2, A3 and A4, respectively, and the corresponding calculated real-time wheel-rail excitation forces of the four wheels are F1, F2, F3, and F4, respectively.
具体地,参照图2,监测方法包括:Specifically, referring to Fig. 2, the monitoring method includes:
S10,建立轴箱加速度与轮轨激励力之间的传递关系H。S10, establishing the transmission relationship H between the axle box acceleration and the wheel-rail excitation force.
S20,建立轮轨激励力(也称评价量)的报警阈值;S20, establishing the alarm threshold of the wheel-rail excitation force (also called the evaluation quantity);
S30,在列车行驶过程中,获取测量时刻的实时轴箱加速度,根据传递关系H,计算测量时刻的实时轮轨激励力;S30, during the running process of the train, obtain the real-time axle box acceleration at the measurement time, and calculate the real-time wheel-rail excitation force at the measurement time according to the transfer relationship H;
S40,将实时轮轨激励力与轮轨激励力报警阈值进行比较,输出判断结果。S40, compare the real-time wheel-rail excitation force with the wheel-rail excitation force alarm threshold, and output a judgment result.
应当理解,上述各步骤的执行顺序可以根据实际情况进行调整,例如,步骤S20可以先于、也可以晚于步骤S30。It should be understood that the execution order of the above steps may be adjusted according to actual conditions, for example, step S20 may be earlier or later than step S30.
参照图3,对于上述步骤S10,可选地,传递关系H的建立是通过离线测量实现的。其包括:Referring to FIG. 3, for the above step S10, optionally, the establishment of the transfer relationship H is realized by offline measurement. It includes:
S11,在列车处于非行驶状态的情况下,给车轮加载轮轨激励力,同时测量轴箱加速度;S11, when the train is in a non-running state, load wheel-rail excitation force on the wheels, and measure the acceleration of the axle box at the same time;
S12,计算轮轨激励力与轴箱加速度之间的代数关系,得到传递关系H。S12, calculate the algebraic relationship between the wheel-rail excitation force and the axle box acceleration, and obtain the transfer relationship H.
可选地,对于步骤S11,给车轮加载等于轮轨激励力的外力,例如可以使用重锤加载外力。用重锤打击车轮在竖直方向上的大致最低点,重锤所施加的力的大小等于轮轨激励力,方向竖直向上。Optionally, for step S11, the wheel is loaded with an external force equal to the wheel-rail excitation force, for example, a heavy hammer can be used to load the external force. Hit the lowest point of the wheel with a heavy hammer in the vertical direction. The magnitude of the force exerted by the heavy hammer is equal to the excitation force of the wheel and rail, and the direction is vertical upward.
可选地,对于步骤S12,传递关系H可以用于反映多个车轮对应的轨激励力与轴箱加速度之间的代数关系。Optionally, for step S12, the transfer relationship H may be used to reflect the algebraic relationship between the rail excitation force corresponding to the multiple wheels and the axle box acceleration.
例如,对于图1中所示的四个车轮,可以以矩阵的形式记录四个轴箱的轴箱加速度A和四个车轮的轮轨激励力F。For example, for the four wheels shown in Figure 1, the axlebox acceleration A of the four axleboxes and the wheel-rail excitation force F of the four wheels can be recorded in the form of a matrix.
Figure PCTCN2021078819-appb-000001
Figure PCTCN2021078819-appb-000001
则,传递关系H可以被写成4×4的矩阵,
Figure PCTCN2021078819-appb-000002
Then, the transitive relation H can be written as a 4×4 matrix,
Figure PCTCN2021078819-appb-000002
A=H×F,因此H=A×F -1A=H×F, so H=A×F −1 .
应当理解,也可以对单个车轮单独计算传递关系H。It should be understood that the transfer relationship H can also be calculated separately for a single wheel.
参照图4,对于上述步骤S20,可选地,轮轨激励力报警阈值的建立包括:Referring to FIG. 4, for the above step S20, optionally, the establishment of the wheel-rail excitation force alarm threshold includes:
S21,建立车轮在初始行驶过程中的激励力阶次曲线Cf。S21, establishing the excitation force order curve Cf of the wheel during the initial running process.
上述初始行驶过程指列车在每个工作周期的最初阶段的行驶过程,该行驶过程中车轮被假设为没有发生磨损或仅发生很小的磨损,所得到的激励力 阶次曲线与下文介绍的圆度阶次曲线的走向在理论上是相同的。例如,该初始行驶过程为,车轮在经历下述的离线采集径向尺寸偏差之后、首次投入使用的行驶过程。The above-mentioned initial running process refers to the running process of the train at the initial stage of each working cycle. During this running process, the wheels are assumed to have no wear or only a small amount of wear. The obtained excitation force order curve is the same as the circle introduced below. The direction of the degree-order curve is theoretically the same. For example, the initial driving process is a driving process in which the wheel is put into use for the first time after the radial dimension deviation is collected offline as described below.
激励力阶次曲线Cf的具体建立方法下文将结合图5进一步介绍。The specific method for establishing the excitation force order curve Cf will be further described below with reference to FIG. 5 .
S22,测量车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差曲线,将径向尺寸偏差曲线转换为圆度阶次曲线Cr。S22, measure the radial dimension deviation of the wheel at each position in the circumferential direction, obtain a radial dimension deviation curve, and convert the radial dimension deviation curve into a roundness order curve Cr.
可选地,车轮在周向各部位的径向尺寸偏差,例如可以在离线状态下(列车非行驶状态下)使用车轮径跳仪进行采集。周向各部位的径向尺寸偏差数据可以是连续的数据,也可以是在周向上间隔较小的离散数据。这些数据形成径向尺寸偏差曲线。Optionally, the radial dimension deviation of the wheel at each position in the circumferential direction can be collected, for example, by using a wheel diameter jumper in an offline state (when the train is not running). The radial dimension deviation data of each part in the circumferential direction may be continuous data, or may be discrete data with small intervals in the circumferential direction. These data form radial dimensional deviation curves.
将径向尺寸偏差曲线进行傅里叶展开,可以得到圆度阶次曲线Cr。The Fourier expansion of the radial dimension deviation curve can obtain the roundness order curve Cr.
S23,比较激励力阶次曲线Cf和圆度阶次曲线Cr,得到激励力阶次曲线Cf与圆度阶次曲线Cr之间的曲线传递关系Hc。S23 , comparing the excitation force order curve Cf and the roundness order curve Cr to obtain a curve transfer relationship Hc between the excitation force order curve Cf and the roundness order curve Cr.
理论上,激励力阶次曲线和圆度阶次曲线的走向是相同的,只在幅值上表现出不同。该幅值的差异可以由曲线传递关系Hc体现。Theoretically, the direction of the excitation force order curve and the circularity order curve are the same, and only show differences in the amplitude. The difference in magnitude can be represented by the curve transfer relationship Hc.
例如,参照图5,每一阶次下,激励力阶次曲线Cf上的值Cf0与圆度阶次曲线Cr上的值Cr0,存在这样的关系:Cf0=Hc×Cr0。For example, referring to FIG. 5 , at each order, the value Cf0 on the excitation force order curve Cf and the value Cr0 on the roundness order curve Cr have the following relationship: Cf0=Hc×Cr0.
S24,确定车轮的径向尺寸偏差报警阈值,根据曲线传递关系Hc,将径向尺寸偏差报警阈值转换为轮轨激励力报警阈值。S24, determine the radial size deviation alarm threshold of the wheel, and convert the radial size deviation alarm threshold into the wheel-rail excitation force alarm threshold according to the curve transfer relationship Hc.
参照图6,对于上述步骤S21,可选地,激励力阶次曲线的建立包括:Referring to FIG. 6, for the above step S21, optionally, the establishment of the excitation force order curve includes:
S211,在列车初始行驶过程中,测量车轮在经历转动至少一圈的过程中对应轴箱的轴箱加速度,得到加速度曲线;S211, during the initial running of the train, measure the acceleration of the axle box corresponding to the axle box in the process of at least one rotation of the wheel to obtain an acceleration curve;
S212,根据传递关系H,得到加速度曲线对应的激励力曲线;S212, according to the transfer relationship H, obtain the excitation force curve corresponding to the acceleration curve;
S213,将激励力曲线转换为激励力阶次曲线Cf。具体地,该转换通过傅里叶变换实现。S213, convert the excitation force curve into the excitation force order curve Cf. Specifically, this transformation is achieved by Fourier transform.
优选地,在执行步骤S40时,需要对计算所得的实时轮轨激励力进行异 常值判断。即,判断测量时刻获得的实时轮轨激励力是否属于异常值,属于异常值的实时轮轨激励力将被剔除。Preferably, when step S40 is performed, it is necessary to perform an abnormal value judgment on the calculated real-time wheel-rail excitation force. That is, it is determined whether the real-time wheel-rail excitation force obtained at the measurement moment belongs to an abnormal value, and the real-time wheel-rail excitation force belonging to the abnormal value will be eliminated.
这是因为,列车在运行过程中可能由于一些干扰因素,而使车轮承受非正常的轮轨激励力。例如,由于轨道上积累有小石子等异物,或是由于轨道发生磨损,车轮在经过上述轨道的过程中,会承受非正常的轮轨激励力。上述非正常的轮轨激励力并不能直接说明车轮圆度出现异常,因此需要将上述非正常的轮轨激励力作为异常值剔除,将属于非异常值的实时轮轨激励力与轮轨激励力报警阈值进行比较。This is because the wheels may be subjected to abnormal wheel-rail excitation force due to some interference factors during the operation of the train. For example, due to the accumulation of foreign objects such as small stones on the track, or due to the wear of the track, the wheel will be subjected to abnormal wheel-rail excitation force during the process of passing the above-mentioned track. The above-mentioned abnormal wheel-rail excitation force cannot directly indicate that the wheel roundness is abnormal. Therefore, the above-mentioned abnormal wheel-rail excitation force needs to be eliminated as an abnormal value, and the real-time wheel-rail excitation force and wheel-rail excitation force belonging to non-abnormal values Alarm thresholds are compared.
优选地,剔除异常值的方法包括:基于连续的测量数据,对测量时刻的实时轮轨激励力进行高通滤波处理。Preferably, the method for removing outliers includes: based on continuous measurement data, performing high-pass filtering processing on the real-time wheel-rail excitation force at the measurement moment.
对于步骤S40,可选地,当实时轮轨激励力大于或者等于轮轨激励力报警阈值,则判断车轮圆度发生异常,输出报警信号。For step S40, optionally, when the real-time wheel-rail excitation force is greater than or equal to the wheel-rail excitation force alarm threshold, it is determined that the wheel roundness is abnormal, and an alarm signal is output.
参照图7,本发明还提供一种车轮踏面圆度的监测装置,车轮为用于列车的轮对的车轮,每个车轮旁边对应设有一个轴箱。监测装置包括第一预处理模块、第二预处理模块、信号采集模块、处理模块、判断模块和报警模块。Referring to FIG. 7 , the present invention also provides a device for monitoring the roundness of the tread of a wheel. The wheels are the wheels of a train wheelset, and an axle box is correspondingly provided beside each wheel. The monitoring device includes a first preprocessing module, a second preprocessing module, a signal acquisition module, a processing module, a judgment module and an alarm module.
第一预处理模块用于建立轴箱加速度与轮轨激励力之间的传递关系H。The first preprocessing module is used to establish the transmission relationship H between the axle box acceleration and the wheel-rail excitation force.
第二预处理模块用于建立评价量(例如轮轨激励力)的报警阈值。The second preprocessing module is used to establish an alarm threshold for an evaluation variable (eg wheel-rail excitation force).
信号采集模块用于在列车行驶过程中,获取测量时刻的实时轴箱加速度。The signal acquisition module is used to obtain the real-time axle box acceleration at the measurement moment during the running process of the train.
处理模块用于基于实时轴箱加速度,根据传递关系H,计算得到测量时刻的实时轮轨激励力。The processing module is used to calculate and obtain the real-time wheel-rail excitation force at the measurement moment based on the real-time axle box acceleration and the transfer relation H.
判断模块用于将实时轮轨激励力与轮轨激励力报警阈值进行比较,判断是否需要报警。The judging module is used to compare the real-time wheel-rail excitation force with the wheel-rail excitation force alarm threshold to determine whether an alarm is required.
报警模块用于获取判断模块的判断结果,在需要报警的情况下输出报警信号。The alarm module is used to obtain the judgment result of the judgment module, and output an alarm signal when an alarm is required.
可选地,第一预处理模块用于在列车处于非行驶状态的情况下,获取给车轮加载的轮轨激励力,同时测量轴箱加速度,计算轮轨激励力与轴箱加速 度之间的代数关系,从而建立传递关系H。Optionally, the first preprocessing module is used to obtain the wheel-rail excitation force loaded on the wheels when the train is in a non-running state, measure the axle box acceleration, and calculate the algebra between the wheel-rail excitation force and the axle box acceleration. relationship, thereby establishing a transitive relationship H.
可选地,传递关系H可以被预先存储在第一预处理模块内,也可以由作业人员例如阶段性地输入或导入第一预处理模块内以进行更新。Optionally, the transfer relationship H may be pre-stored in the first preprocessing module, or may be input or imported into the first preprocessing module by an operator, for example, in stages for updating.
可选地,第二预处理模块用于在所述车轮在初始行驶过程中,建立激励力阶次曲线Cf;Optionally, the second preprocessing module is configured to establish the excitation force order curve Cf during the initial running of the wheel;
获取车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差矩阵,将径向尺寸偏差矩阵转换为圆度阶次曲线Cr;Obtain the radial dimension deviation of each part of the wheel in the circumferential direction, obtain the radial dimension deviation matrix, and convert the radial dimension deviation matrix into the roundness order curve Cr;
比较激励力阶次曲线Cf和圆度阶次曲线Cr,得到激励力阶次曲线Cf与圆度阶次曲线Cr之间的曲线传递关系Hc;Comparing the excitation force order curve Cf and the roundness order curve Cr, the curve transfer relationship Hc between the excitation force order curve Cf and the roundness order curve Cr is obtained;
确定车轮的径向尺寸偏差报警阈值,根据曲线传递关系Hc,将径向尺寸偏差报警阈值转换为轮轨激励力报警阈值。Determine the radial size deviation alarm threshold of the wheel, and convert the radial size deviation alarm threshold into the wheel-rail excitation force alarm threshold according to the curve transfer relationship Hc.
可选地,第二预处理模块还用于:Optionally, the second preprocessing module is also used for:
在列车的初始行驶过程中,获取车轮转动至少一圈的过程中轴箱的轴箱加速度,得到加速度矩阵;In the initial running process of the train, obtain the axle box acceleration of the axle box in the process that the wheel rotates at least one circle, and obtain the acceleration matrix;
根据传递关系H,得到加速度矩阵对应的激励力矩阵;According to the transfer relation H, the excitation force matrix corresponding to the acceleration matrix is obtained;
并将激励力矩阵转换为激励力阶次曲线Cf。And convert the excitation force matrix into the excitation force order curve Cf.
可选地,轮轨激励力报警阈值可以被预先存储在第二预处理模块内,也可以由作业人员例如阶段性地输入或导入第二预处理模块内以进行更新。Optionally, the wheel-rail excitation force alarm threshold may be pre-stored in the second preprocessing module, or may be input or imported into the second preprocessing module by the operator, for example, in stages for updating.
可选地,判断模块还用于基于获取到的连续的实时轮轨激励力,对测量时刻的实时轮轨激励力进行高通滤波处理,并将处理后的实时轮轨激励力与报警阈值进行比较。Optionally, the judgment module is also used to perform high-pass filter processing on the real-time wheel-rail excitation force at the measurement time based on the obtained continuous real-time wheel-rail excitation force, and compare the processed real-time wheel-rail excitation force with the alarm threshold. .
可选地,报警模块输出的报警信号可以以例如声音、灯光、文字和图像等的形式显示,也可以是传递给例如其它控制单元的数字信号或模拟信号。Optionally, the alarm signal output by the alarm module may be displayed in the form of, for example, sound, light, text, and image, and may also be, for example, a digital signal or an analog signal transmitted to other control units.
参照图8,本发明还提供一种车轮踏面圆度的监测系统,其包括加速度传感器以及上述的车轮踏面圆度的监测装置。加速度传感器设置于车轮所对应的(距离车轮最近的)轴箱,优选地设置在轴箱的顶部。加速度传感器用 于与监测装置的信号采集模块通信。Referring to FIG. 8 , the present invention further provides a monitoring system for the roundness of the wheel tread, which includes an acceleration sensor and the above-mentioned monitoring device for the roundness of the wheel tread. The acceleration sensor is arranged on the axle box corresponding to the wheel (closest to the wheel), preferably on the top of the axle box. The acceleration sensor is used to communicate with the signal acquisition module of the monitoring device.
下面简单说明本发明的上述实施方式的部分有益效果。Some beneficial effects of the above-mentioned embodiments of the present invention are briefly described below.
(i)本发明建立了轴箱振动(轴箱加速度)、轮对激励力和车轮圆度这三个物理量之间的关系,从而能够通过实时测量轴箱振动数据来评价车轮圆度,对车轮踏面圆度的监测准确且及时。(i) The present invention establishes the relationship between the three physical quantities of axle box vibration (axle box acceleration), wheelset excitation force and wheel roundness, so that wheel roundness can be evaluated by measuring axle box vibration data in real time, and the wheel The monitoring of tread roundness is accurate and timely.
(ii)在基于实时的轴箱加速度(或者说计算得到的实时轮对激励力)评价车轮踏面圆度时,首先判断由于干扰因素产生的异常值,并通过例如高通滤波处理剔除异常值,保证了监测方法的准确性。(ii) When evaluating the wheel tread roundness based on the real-time axlebox acceleration (or the calculated real-time wheelset excitation force), first determine the abnormal value caused by the interference factor, and eliminate the abnormal value through, for example, high-pass filtering to ensure that the accuracy of the monitoring method.
应当理解,上述实施方式仅是示例性的,不用于限制本发明。本领域技术人员可以在本发明的教导下对上述实施方式做出各种变型和改变,而不脱离本发明的范围。例如:It should be understood that the above-mentioned embodiments are only exemplary, and are not intended to limit the present invention. Those skilled in the art can make various modifications and changes to the above-described embodiments under the teachings of the present invention without departing from the scope of the present invention. E.g:
(i)在考虑车轮质量的情况下,上述通过计算得到的轮轨激励力也可以被转换为车轮踏面加速度,从而可以使用该车轮踏面加速度的数值进行中间过程的计算。(i) In the case of considering the wheel mass, the wheel-rail excitation force obtained by the above calculation can also be converted into the wheel tread acceleration, so that the numerical value of the wheel tread acceleration can be used for the calculation of the intermediate process.
(ii)由于激励力阶次曲线Cf和圆度阶次曲线Cr之间具有曲线传递关系Hc,因此,在监测过程中也可以将参与判断的物理量由激励力替换为径向尺寸偏差,即,将车轮径向尺寸偏差作为替代轮轨激励力的评价量。例如,监测方法包括:(ii) Since there is a curve transfer relationship Hc between the excitation force order curve Cf and the roundness order curve Cr, the physical quantity involved in the judgment can also be replaced by the excitation force during the monitoring process. The radial dimension deviation, that is, The radial dimension deviation of the wheel is used as the evaluation quantity to substitute the wheel-rail excitation force. For example, monitoring methods include:
S100,建立轴箱加速度与轮轨激励力之间的传递关系H;S100, establishing the transmission relationship H between the acceleration of the axle box and the excitation force of the wheel and rail;
S200,建立车轮径向尺寸偏差(即评价量)的报警阈值;S200, establishing an alarm threshold for the radial dimension deviation of the wheel (ie, the evaluation quantity);
S300,在列车行驶过程中,获取测量时刻的实时轴箱加速度,根据传递关系H,计算测量时刻的实时车轮径向尺寸偏差;S300, during the running of the train, obtain the real-time axle box acceleration at the measurement time, and calculate the real-time wheel radial dimension deviation at the measurement time according to the transfer relationship H;
S400,将实时车轮径向尺寸偏差与车轮径向尺寸偏差报警阈值进行比较,输出判断结果。S400, compare the real-time wheel radial size deviation with the wheel radial size deviation alarm threshold, and output a judgment result.
其中,步骤S200可以参考前述的步骤S21、S22和S23实现。Wherein, step S200 may be implemented with reference to the aforementioned steps S21, S22 and S23.
其中,步骤S21中的获取测量时刻的实时轴箱加速度,根据传递关系H,计算得到测量时刻的实时评价量包括:Wherein, obtaining the real-time axle box acceleration at the measurement moment in step S21, and according to the transfer relationship H, calculating the real-time evaluation quantity at the measurement moment includes:
根据传递关系H,计算实时轴箱加速度对应的实时激励力;According to the transfer relation H, calculate the real-time excitation force corresponding to the real-time axle box acceleration;
根据曲线传递关系Hc,将实时激励力转换为实时车轮径向尺寸偏差。According to the curve transfer relationship Hc, the real-time excitation force is converted into real-time wheel radial dimension deviation.
(iii)利用矩阵运算的方法,可以同时对多个车轮的踏面圆度进行监测。(iii) Using the method of matrix operation, the tread roundness of multiple wheels can be monitored at the same time.

Claims (17)

  1. 一种车轮踏面圆度的监测方法,所述车轮用于列车的轮对,每个车轮对应一个轴箱,其特征在于,所述监测方法包括:A method for monitoring the roundness of a wheel tread, wherein the wheel is used for a wheelset of a train, and each wheel corresponds to an axle box, wherein the monitoring method comprises:
    建立轴箱加速度与轮轨激励力之间的传递关系(H);Establish the transmission relationship (H) between the acceleration of the axle box and the excitation force of the wheel and rail;
    建立评价量的报警阈值,所述评价量为轮轨激励力或车轮径向尺寸偏差;Establishing an alarm threshold of an evaluation quantity, the evaluation quantity being the wheel-rail excitation force or the radial dimension deviation of the wheel;
    在所述列车行驶过程中,获取测量时刻的实时轴箱加速度,根据所述传递关系(H),计算得到所述测量时刻的实时评价量;During the running process of the train, the real-time axle box acceleration at the measurement time is obtained, and the real-time evaluation value at the measurement time is obtained by calculation according to the transfer relationship (H);
    将所述实时评价量与所述报警阈值进行比较,输出判断结果。The real-time evaluation value is compared with the alarm threshold, and a judgment result is output.
  2. 根据权利要求1所述的车轮踏面圆度的监测方法,其特征在于,所述建立轴箱加速度与轮轨激励力之间的传递关系(H)包括:The method for monitoring wheel tread roundness according to claim 1, wherein the establishing a transmission relationship (H) between the acceleration of the axle box and the wheel-rail excitation force comprises:
    在所述列车处于非行驶状态的情况下,给所述车轮加载所述轮轨激励力,同时测量所述轴箱加速度;When the train is in a non-running state, the wheel is loaded with the wheel-rail excitation force, and the axle box acceleration is measured at the same time;
    计算所述轮轨激励力与所述轴箱加速度之间的代数关系,得到传递关系(H)。Calculate the algebraic relationship between the wheel-rail excitation force and the axle box acceleration to obtain the transfer relationship (H).
  3. 根据权利要求2所述的车轮踏面圆度的监测方法,其特征在于,所述给所述车轮加载所述轮轨激励力包括:The method for monitoring wheel tread roundness according to claim 2, wherein the loading the wheel-rail excitation force to the wheel comprises:
    用外力击打所述车轮,所述外力等于所述轮轨激励力。The wheel is hit with an external force equal to the wheel-rail excitation force.
  4. 根据权利要求1所述的车轮踏面圆度的监测方法,其特征在于,所述建立评价量的报警阈值包括:The method for monitoring wheel tread roundness according to claim 1, wherein the establishing an alarm threshold of the evaluation quantity comprises:
    建立所述车轮在初始行驶过程中的激励力阶次曲线(Cf);establishing the excitation force order curve (Cf) of the wheel in the initial driving process;
    测量所述车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差矩阵,将所述径向尺寸偏差矩阵转换为圆度阶次曲线(Cr);Measure the radial dimension deviation of the wheel at each position in the circumferential direction, obtain a radial dimension deviation matrix, and convert the radial dimension deviation matrix into a roundness order curve (Cr);
    比较所述激励力阶次曲线(Cf)和所述圆度阶次曲线(Cr),得到所述激励力阶次曲线(Cf)与所述圆度阶次曲线(Cr)之间的曲线传递关系(Hc)。Comparing the excitation force order curve (Cf) and the roundness order curve (Cr), the curve transfer between the excitation force order curve (Cf) and the roundness order curve (Cr) is obtained Relationship (Hc).
  5. 根据权利要求4所述的车轮踏面圆度的监测方法,其特征在于,所述 建立所述车轮在初始行驶过程中的激励力阶次曲线(Cf)包括:The method for monitoring wheel tread roundness according to claim 4, wherein the establishing the excitation force order curve (Cf) of the wheel in the initial running process comprises:
    在所述列车的初始行驶过程中,测量所述车轮转动至少一圈的过程中所述轴箱的轴箱加速度,得到加速度矩阵;In the initial running process of the train, measure the axle box acceleration of the axle box during the rotation of the wheel at least one circle to obtain an acceleration matrix;
    根据所述传递关系(H),得到所述加速度矩阵对应的激励力矩阵;According to the transfer relationship (H), the excitation force matrix corresponding to the acceleration matrix is obtained;
    将所述激励力矩阵转换为激励力阶次曲线(Cf)。Convert the excitation force matrix into an excitation force order curve (Cf).
  6. 根据权利要求4或5所述的车轮踏面圆度的监测方法,其特征在于,所述评价量为轮轨激励力,所述建立评价量的报警阈值还包括:确定所述车轮的径向尺寸偏差报警阈值,根据所述曲线传递关系(Hc),将所述径向尺寸偏差报警阈值转换为轮轨激励力报警阈值,所述轮轨激励力报警阈值作为所述报警阈值;或者The method for monitoring wheel tread roundness according to claim 4 or 5, wherein the evaluation quantity is wheel-rail excitation force, and establishing an alarm threshold for the evaluation quantity further comprises: determining the radial dimension of the wheel Deviation alarm threshold, according to the curve transfer relationship (Hc), converting the radial dimension deviation alarm threshold into a wheel-rail excitation force alarm threshold, and the wheel-rail excitation force alarm threshold as the alarm threshold; or
    所述评价量为车轮径向尺寸偏差,所述在所述列车行驶过程中,获取测量时刻的实时轴箱加速度,根据所述传递关系(H),计算得到所述测量时刻的实时评价量包括:The evaluation quantity is the radial dimension deviation of the wheel. During the running process of the train, the real-time axle box acceleration at the measurement time is obtained, and according to the transfer relationship (H), the real-time evaluation quantity at the measurement time is calculated to include: :
    根据所述传递关系(H),计算所述实时轴箱加速度对应的实时激励力;According to the transfer relationship (H), calculate the real-time excitation force corresponding to the real-time axle box acceleration;
    根据所述曲线传递关系(Hc),将所述实时激励力转换为实时车轮径向尺寸偏差。According to the curve transfer relationship (Hc), the real-time excitation force is converted into real-time wheel radial dimension deviation.
  7. 根据权利要求1所述的车轮踏面圆度的监测方法,其特征在于,所述将所述实时评价量与所述报警阈值进行比较,包括:The method for monitoring wheel tread roundness according to claim 1, wherein the comparing the real-time evaluation value with the alarm threshold comprises:
    剔除属于异常值的所述实时评价量,将属于非异常值的所述实时评价量与所述报警阈值进行比较。The real-time evaluation amount belonging to the abnormal value is eliminated, and the real-time evaluation amount belonging to the non-outlier value is compared with the alarm threshold.
  8. 根据权利要求7所述的车轮踏面圆度的监测方法,其特征在于,所述“剔除属于异常值的所述实时评价量”包括:The method for monitoring the roundness of wheel tread according to claim 7, wherein the "removing the real-time evaluation quantity belonging to abnormal values" comprises:
    基于连续的测量数据,对所述测量时刻的所述实时评价量进行高通滤波处理。Based on continuous measurement data, high-pass filtering is performed on the real-time evaluation quantity at the measurement moment.
  9. 根据权利要求1所述的车轮踏面圆度的监测方法,其特征在于,所述将所述实时评价量与所述报警阈值进行比较,输出判断结果,包括:The method for monitoring wheel tread roundness according to claim 1, wherein the comparing the real-time evaluation value with the alarm threshold, and outputting a judgment result, comprises:
    在所述实时评价量大于或者等于所述报警阈值的情况下,输出报警信号。When the real-time evaluation value is greater than or equal to the alarm threshold, an alarm signal is output.
  10. 根据权利要求2或5所述的车轮踏面圆度的监测方法,其特征在于,所述轴箱加速度的测量位置位于所述车轮的对应所述轴箱的顶部。The method for monitoring wheel tread roundness according to claim 2 or 5, wherein the measurement position of the axle box acceleration is located at the top of the wheel corresponding to the axle box.
  11. 一种车轮踏面圆度的监测装置,所述车轮用于列车的轮对,每个车轮对应一个轴箱,其特征在于,包括:A monitoring device for the roundness of wheel tread, the wheel is used for the wheelset of a train, and each wheel corresponds to an axle box, characterized in that it includes:
    第一预处理模块,用于建立轴箱加速度与轮轨激励力之间的传递关系(H);The first preprocessing module is used to establish the transmission relationship (H) between the acceleration of the axle box and the excitation force of the wheel and rail;
    第二预处理模块,用于建立评价量的报警阈值,所述评价量为轮轨激励力或车轮径向尺寸偏差;The second preprocessing module is used to establish an alarm threshold of an evaluation quantity, and the evaluation quantity is wheel-rail excitation force or wheel radial dimension deviation;
    信号采集模块,用于在所述列车行驶过程中,获取测量时刻的实时轴箱加速度;处理模块,用于基于所述实时轴箱加速度,根据所述传递关系(H),计算得到所述测量时刻的实时评价量;a signal acquisition module for acquiring the real-time axlebox acceleration at the measurement moment during the running process of the train; a processing module for obtaining the measurement based on the real-time axlebox acceleration and according to the transfer relationship (H) real-time evaluation of time;
    判断模块,用于将所述实时评价量与所述报警阈值进行比较,判断是否需要报警;以及A judging module for comparing the real-time evaluation value with the alarm threshold to determine whether an alarm is required; and
    报警模块,用于获取所述判断模块的判断结果,输出报警信号。The alarm module is used to obtain the judgment result of the judgment module and output an alarm signal.
  12. 根据权利要求11所述的车轮踏面圆度的监测装置,其特征在于,所述第一预处理模块用于在所述列车处于非行驶状态的情况下,获取给所述车轮加载的所述轮轨激励力,同时测量所述轴箱加速度,计算所述轮轨激励力与所述轴箱加速度之间的代数关系,从而建立所述传递关系(H)。The device for monitoring wheel tread roundness according to claim 11, wherein the first preprocessing module is configured to acquire the wheel load on the wheel when the train is in a non-running state The rail excitation force is measured, and the axle box acceleration is measured, and the algebraic relationship between the wheel-rail excitation force and the axle box acceleration is calculated to establish the transfer relationship (H).
  13. 根据权利要求11所述的车轮踏面圆度的监测装置,其特征在于,所述第二预处理模块用于在所述车轮在初始行驶过程中,The device for monitoring the roundness of wheel tread according to claim 11, wherein the second preprocessing module is configured to:
    建立激励力阶次曲线(Cf);Establish the excitation force order curve (Cf);
    获取所述车轮在周向各部位的径向尺寸偏差,得到径向尺寸偏差矩阵,将所述径向尺寸偏差矩阵转换为圆度阶次曲线(Cr);Acquiring the radial dimension deviation of each part of the wheel in the circumferential direction, obtaining a radial dimension deviation matrix, and converting the radial dimension deviation matrix into a roundness order curve (Cr);
    比较所述激励力阶次曲线(Cf)和所述圆度阶次曲线(Cr),得到所述激励力阶次曲线(Cf)与所述圆度阶次曲线(Cr)之间的曲线传递关系(Hc)。Comparing the excitation force order curve (Cf) and the roundness order curve (Cr), the curve transfer between the excitation force order curve (Cf) and the roundness order curve (Cr) is obtained Relationship (Hc).
  14. 根据权利要求13所述的车轮踏面圆度的监测装置,其特征在于,所述第二预处理模块还用于在所述列车的初始行驶过程中,获取所述车轮转动至少一圈的过程中所述轴箱的轴箱加速度,得到加速度矩阵;The device for monitoring the roundness of the wheel tread according to claim 13, wherein the second preprocessing module is further configured to acquire, during the initial running of the train, the process of obtaining at least one rotation of the wheel. The axle box acceleration of the axle box is obtained, and the acceleration matrix is obtained;
    根据所述传递关系(H),得到所述加速度矩阵对应的激励力矩阵;According to the transfer relationship (H), the excitation force matrix corresponding to the acceleration matrix is obtained;
    并将所述激励力矩阵转换为激励力阶次曲线(Cf)。And convert the excitation force matrix into an excitation force order curve (Cf).
  15. 根据权利要求13或14所述的车轮踏面圆度的监测装置,其特征在于,所述评价量为轮轨激励力,所述第二预处理模块还用于确定所述车轮的径向尺寸偏差报警阈值,根据所述曲线传递关系(Hc),将所述径向尺寸偏差报警阈值转换为轮轨激励力报警阈值;或者The monitoring device for wheel tread roundness according to claim 13 or 14, wherein the evaluation quantity is wheel-rail excitation force, and the second preprocessing module is further configured to determine the radial dimension deviation of the wheel an alarm threshold, converting the radial dimension deviation alarm threshold into a wheel-rail excitation force alarm threshold according to the curve transfer relationship (Hc); or
    所述评价量为车轮径向尺寸偏差,所述处理模块还用于根据所述传递关系(H),计算所述实时轴箱加速度对应的实时激励力;并根据所述曲线传递关系(Hc),将所述实时激励力转换为实时车轮径向尺寸偏差。The evaluation quantity is the radial dimension deviation of the wheel, and the processing module is further configured to calculate the real-time excitation force corresponding to the real-time axle box acceleration according to the transfer relationship (H); and according to the curve transfer relationship (Hc) , and convert the real-time excitation force into real-time wheel radial dimension deviation.
  16. 根据权利要求11所述的车轮踏面圆度的监测装置,其特征在于,所述判断模块还用于基于获取到的连续的所述实时评价量,对所述测量时刻的所述实时评价量进行高通滤波处理,并将处理后的所述实时评价量与所述报警阈值进行比较。The device for monitoring the roundness of the wheel tread according to claim 11, wherein the judgment module is further configured to, based on the acquired continuous real-time evaluations, perform an evaluation on the real-time evaluations at the measurement time. High-pass filtering is performed, and the processed real-time evaluation quantity is compared with the alarm threshold.
  17. 一种车轮踏面圆度的监测系统,其特征在于,包括:A monitoring system for wheel tread roundness, comprising:
    加速度传感器,设置于车轮所对应的轴箱;以及an acceleration sensor arranged on the axle box corresponding to the wheel; and
    根据权利要求12至16中任一项所述的车轮踏面圆度的监测装置,所述加速度传感器用于与所述监测装置的所述信号采集模块通信。According to the monitoring device for wheel tread roundness according to any one of claims 12 to 16, the acceleration sensor is configured to communicate with the signal acquisition module of the monitoring device.
PCT/CN2021/078819 2021-03-03 2021-03-03 Wheel tread roundness monitoring method, device, and system WO2022183392A1 (en)

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