WO2022178984A1 - Coating surface modification device based on thermal spraying process and working method - Google Patents

Coating surface modification device based on thermal spraying process and working method Download PDF

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Publication number
WO2022178984A1
WO2022178984A1 PCT/CN2021/093415 CN2021093415W WO2022178984A1 WO 2022178984 A1 WO2022178984 A1 WO 2022178984A1 CN 2021093415 W CN2021093415 W CN 2021093415W WO 2022178984 A1 WO2022178984 A1 WO 2022178984A1
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Prior art keywords
casing
shell
workpiece
device based
surface modification
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PCT/CN2021/093415
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French (fr)
Chinese (zh)
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李方义
杨宝娟
李燕乐
冉学举
鹿海洋
张兴艺
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山东大学
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Publication of WO2022178984A1 publication Critical patent/WO2022178984A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0486Operating the coating or treatment in a controlled atmosphere

Definitions

  • a coating surface modification device based on thermal spraying process comprising:
  • the temperature control unit further includes a cooling component
  • the cooling component includes a cooling liquid inlet and a cooling liquid outlet provided on the housing, the cooling liquid inlet, The cooling liquid outlets are all connected with the cooling liquid pipes, and the cooling speed of the casing can be accelerated through the cooling components.
  • Spray gun 2. Workpiece, 3. Top plate, 4. Housing, 5. Side plate, 6. Sealing strip, 7. Spring, 8. Bolt, 9. Tapered roller, 10. Roller, 11. Baffle, 12. Lead screw, 13. Motor, 14. Spring interface, 15. Thermocouple, 16. Temperature controller, 17. Heating resistor, 18. Current controller, 19. Coolant inlet, 20. Coolant outlet , 21. Gas interface, 22. Pressure gauge, 23. Pressure reducing valve.
  • Terminology explanation part the terms "installation”, “connection”, “connection”, “fixation” and other terms in the present invention should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated; It can be a mechanical connection, it can also be an electrical connection, it can be a direct connection, it can also be indirectly connected through an intermediate medium, it can be an internal connection between two elements, or an interaction relationship between two elements, for those of ordinary skill in the art. , the specific meanings of the above terms in the present invention can be understood according to specific situations.
  • each bolt head is provided with two tapered rollers, the two tapered rollers are arranged side by side, the tapered roller 9 and the roller
  • the space between the wheels can provide space for the lateral movement of the workpiece during the process of the workpiece passing through the opening of the casing;
  • a working method of a coating surface modification device based on a thermal spraying process comprising the following contents:

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  • Nozzles (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The present invention discloses a coating surface modification device based on a thermal spraying process and a working method, solves the problems in the prior art of surface oxidation and non-uniformity of a coating, and achieves the beneficial effects of reducing surface oxidation and residual stress of a workpiece. The specific solution is as follows: the coating surface modification device based on a thermal spraying process comprises a shell, wherein a cavity is formed in the shell, a moving mechanism is provided on the inner side or the outer side of the shell, an opening is formed in the side of the shell, the moving mechanism can drive the workpiece to penetrate through the opening to realize movement, protective gas can be introduced into the shell, and an elastic feeding and discharging mechanism is provided on the opening side of the shell, such that it can be guaranteed that the workpiece enters the cavity in the shell, and the sealing performance of the shell can be guaranteed; a spray gun provided on the outer side of the shell; and a temperature control unit comprising a heating control component mounted on the shell to control the ambient temperature in the shell.

Description

一种基于热喷涂工艺的涂层表面改性装置及工作方法A coating surface modification device and working method based on thermal spraying process 技术领域technical field
本发明涉及表面工程技术领域,尤其是一种基于热喷涂工艺的涂层表面改性装置及工作方法。The invention relates to the technical field of surface engineering, in particular to a coating surface modification device and a working method based on a thermal spraying process.
背景技术Background technique
本部分的陈述仅仅是提供了与本发明相关的背景技术信息,不必然构成在先技术。The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art.
等离子喷涂技术是采用直流电驱动的等离子电弧作为热源,将陶瓷、合金、金属等喷涂材料加热到熔融或半熔融状态,形成一簇高速的熔态粒子流(熔滴流),以高速喷向经过预处理的基体表面,经过粒子的横向流动变形,急速冷却凝固,在基体表面不断沉积形成涂层的一种技术。经过等离子喷涂技术处理后,涂层具有层状结构,赋予工件表面耐磨、耐蚀等优异性能。Plasma spraying technology uses a DC-driven plasma arc as a heat source to heat ceramics, alloys, metals and other sprayed materials to a molten or semi-molten state, forming a cluster of high-speed molten particle flow (droplet flow), which is sprayed at high speed towards the passing A technology in which the pretreated substrate surface is deformed by the lateral flow of particles, rapidly cooled and solidified, and continuously deposited on the substrate surface to form a coating. After being treated by plasma spraying technology, the coating has a layered structure, which endows the workpiece surface with excellent properties such as wear resistance and corrosion resistance.
但常规的等离子喷涂在喷涂间进行,喷涂颗粒在喷射到基体表面的过程中易发生氧化,得到的涂层中存在氧化物,且涂层为层状结构,不完全的填充以及遮挡效应不可避免地使表面产生孔隙和裂纹等缺陷;喷涂结束后,熔融粒子在基体表面急速冷却,导致液态熔融粒子不能与已凝固的粒子充分润湿形成完全结合,层叠粒子间存在大量未结合的界面;另一方面熔融粒子的急速冷却会使涂层与金属基体界面之间产生很高的残余应力,易引起开裂,影响涂层在服役过程中的应用范围和使用寿命。However, the conventional plasma spraying is carried out in the spraying room, and the sprayed particles are easily oxidized during the spraying to the surface of the substrate. There are oxides in the obtained coating, and the coating has a layered structure, so incomplete filling and shading effects are unavoidable. The surface will produce defects such as pores and cracks; after spraying, the molten particles are rapidly cooled on the surface of the substrate, so that the liquid molten particles cannot be fully wetted with the solidified particles to form a complete bond, and there are a large number of unbonded interfaces between the stacked particles; On the one hand, the rapid cooling of the molten particles will cause a high residual stress between the coating and the metal substrate interface, which is easy to cause cracking and affect the application range and service life of the coating during service.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的是提供一种基于热喷涂工艺的涂层表面改性装置,可对工件的表面性能进行提升,可减小工件表面氧化、孔隙率以及残余应力。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a coating surface modification device based on thermal spraying process, which can improve the surface properties of the workpiece and reduce the surface oxidation, porosity and residual stress of the workpiece.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized by the following technical solutions:
一种基于热喷涂工艺的涂层表面改性装置,包括:A coating surface modification device based on thermal spraying process, comprising:
壳体,壳体内具有腔室,壳体内侧或外侧设置移动机构,壳体侧部设置开口,移动机构可带动工件穿过开口实现移动,壳体内可通入保护气体,壳体在开口侧设置弹性进出机构,以保证工件进入壳体内腔室,并保证壳体密封性;The casing has a chamber, the inner or outer side of the casing is provided with a moving mechanism, the side of the casing is provided with an opening, the moving mechanism can drive the workpiece to move through the opening, and a protective gas can be introduced into the casing, and the casing is set on the side of the opening The elastic entry and exit mechanism ensures that the workpiece enters the inner chamber of the shell and ensures the sealing of the shell;
喷枪,喷枪设于壳体外侧,喷枪可移动;Spray gun, the spray gun is arranged on the outside of the shell, and the spray gun can be moved;
温度控制单元,包括安装于壳体的加热控制部件以控制壳体内环境温度。The temperature control unit includes a heating control component mounted on the casing to control the ambient temperature in the casing.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,所述壳体开口处上下接触设置弹性密封件,上下设置的两弹性密封件之间能够在工件通过壳体开口的过程中提供空间,通过弹性密封件的设置可保证壳体开口处的密封性能。A coating surface modification device based on a thermal spraying process as described above, an elastic seal is arranged in contact with the upper and lower parts of the casing opening, and the two elastic seals arranged up and down can be placed between the two elastic seals during the process of the workpiece passing through the casing opening. Space is provided, and the sealing performance at the opening of the casing can be ensured by the arrangement of the elastic seal.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,所述弹性进出机构包括可转动的辊轮,辊轮一侧设置若干并排设置的弹性件,弹性件一端与所述壳体连接,弹性件与辊轮之间能够在工件通过壳体开口的过程中提供空间,且因弹性件的设置,可实现不同厚度工件的通过进入壳体相对密封的腔室内。A coating surface modification device based on a thermal spraying process as described above, the elastic entry and exit mechanism includes a rotatable roller, one side of the roller is provided with a plurality of elastic members arranged side by side, and one end of the elastic member is connected to the casing. The connection between the elastic member and the roller can provide space during the process of the workpiece passing through the opening of the casing, and due to the arrangement of the elastic member, the passage of workpieces of different thicknesses into the relatively sealed chamber of the casing can be realized.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,所述壳体包括可拆卸的顶板,顶板内表面设置用于容纳所述弹性件一端的接口;A coating surface modification device based on a thermal spraying process as described above, wherein the casing comprises a detachable top plate, and the inner surface of the top plate is provided with an interface for accommodating one end of the elastic member;
且弹性件为弹簧,弹簧一端卡入顶板接口内,螺栓穿过弹性件内侧设置,螺栓头部外露于弹性件远离顶板的端部,且螺栓头部设置圆锥滚子,圆锥滚子与所述辊轮接触,通过螺栓的设置方便圆锥滚子的设置,圆锥滚子的中心轴线沿着壳体的长度方向设置,圆锥滚子直径较小的一端朝向壳体开口侧设置。And the elastic member is a spring, one end of the spring is clamped into the interface of the top plate, the bolt is arranged through the inner side of the elastic member, the head of the bolt is exposed at the end of the elastic member away from the top plate, and the head of the bolt is provided with a tapered roller, and the tapered roller is connected with the above. The rollers are in contact, and the arrangement of the bolts facilitates the arrangement of the tapered rollers. The central axis of the tapered rollers is arranged along the length direction of the casing, and the end with the smaller diameter of the tapered rollers is arranged towards the opening side of the casing.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,所述加热控制部件包括安装于所述壳体的加热电阻,加热电阻与电流控制器连接,壳体设置温度传感器,电流控制器、温度传感器分别与控制器连接,通过加热电阻可保证壳体内环境的温度。A coating surface modification device based on a thermal spraying process as described above, the heating control component comprises a heating resistor installed on the housing, the heating resistor is connected with a current controller, the housing is provided with a temperature sensor, and the current controls The controller and the temperature sensor are respectively connected with the controller, and the temperature of the environment in the casing can be ensured through the heating resistor.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,所述温度控制单元还包括冷却部件,冷却部件包括设于所述壳体的冷却液进口和冷却液出口,冷却液进口、冷却液出口均与冷却液管道连接,通过冷却部件可便于加快对壳体的冷却速度。A coating surface modification device based on a thermal spraying process as described above, the temperature control unit further includes a cooling component, and the cooling component includes a cooling liquid inlet and a cooling liquid outlet provided on the housing, the cooling liquid inlet, The cooling liquid outlets are all connected with the cooling liquid pipes, and the cooling speed of the casing can be accelerated through the cooling components.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,为了向壳体供入保护气体,所述壳体设置气体接口,气体接口与气瓶连接,气瓶与气体接口的连接管路上设置气压控制部件;The above-mentioned coating surface modification device based on thermal spraying process, in order to supply protective gas to the shell, the shell is provided with a gas interface, the gas interface is connected with the gas cylinder, and the connecting pipe between the gas cylinder and the gas interface Install air pressure control components on the road;
气压控制部件、所述移动机构分别与所述控制器连接,控制器为装置的总的控制单元。The air pressure control part and the moving mechanism are respectively connected with the controller, and the controller is the general control unit of the device.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,为了节约装置设置空间,所述移动机构为设于所述壳体内的丝杠机构,丝杠机构包括电 机,电机与丝杠连接,丝杠设置挡板,挡板与所述工件通过紧固件可拆卸连接;The above-mentioned coating surface modification device based on thermal spraying process, in order to save the installation space of the device, the moving mechanism is a lead screw mechanism arranged in the housing, and the lead screw mechanism includes a motor, a motor and a lead screw. connection, the lead screw is provided with a baffle plate, and the baffle plate and the workpiece are detachably connected by fasteners;
喷枪的可移动方向与所述移动机构的移动方向垂直。The moving direction of the spray gun is perpendicular to the moving direction of the moving mechanism.
如上所述的一种基于热喷涂工艺的涂层表面改性装置,为了保证对工件的可靠支撑和固定,所述喷枪的两侧分别设置所述的壳体,每一壳体分别设置所述的温度控制单元;The above-mentioned coating surface modification device based on thermal spraying process, in order to ensure reliable support and fixation of the workpiece, the two sides of the spray gun are respectively provided with the described shells, and each shell is respectively provided with the described shells. temperature control unit;
喷枪两侧壳体的临近侧分别设置所述的开口,且两壳体开口设于同一平面。The openings are respectively provided on the adjacent sides of the casings on both sides of the spray gun, and the openings of the two casings are arranged on the same plane.
第二方面,本发明还提供了一种基于热喷涂工艺的涂层表面改性装置的工作方法,包括如下内容:In the second aspect, the present invention also provides a working method of a coating surface modification device based on a thermal spraying process, including the following:
通过移动机构安装工件;Install the workpiece through the moving mechanism;
向壳体内通入设定压力的保护气体;Introduce the protective gas of the set pressure into the shell;
加热控制部件打开,以使得壳体内温度达到设定温度;The heating control part is turned on, so that the temperature in the casing reaches the set temperature;
打开喷枪对工件进行等离子喷涂;Open the spray gun for plasma spraying on the workpiece;
移动机构带动工件喷涂完成的部分通过壳体开口进入壳体腔室内,壳体内保护气体避免涂层氧化,壳体内设定温度使得涂层更加致密;The moving mechanism drives the sprayed part of the workpiece into the casing chamber through the casing opening, the protective gas in the casing prevents the coating from oxidizing, and the set temperature in the casing makes the coating more dense;
喷涂结束后,调节加热控制部件的温度,使得壳体内温度缓慢冷却,直到达到室温,再停止加热控制部件。After spraying, adjust the temperature of the heating control part so that the temperature in the shell cools slowly until it reaches room temperature, and then stop heating the control part.
上述本发明的有益效果如下:The above-mentioned beneficial effects of the present invention are as follows:
1)本发明通过壳体内可通入惰性气体的设置,这样工件在等离子喷涂后能够使喷涂后的部分快速进入壳体内的惰性气体环境中,有效减少涂层的氧化,保证涂层的纯度和性能。1) In the present invention, the inert gas can be introduced into the shell, so that after the workpiece is plasma sprayed, the sprayed part can quickly enter the inert gas environment in the shell, which can effectively reduce the oxidation of the coating and ensure the purity of the coating. performance.
2)本发明通过温度控制单元的设置,加热控制部件可对壳体内环境进行加热,在喷涂结束后,可控的温度环境能够保持腔室内的温度在设定温度,缓慢冷却,减小因温度骤冷给表面带来的残余应力,从而改善其综合性能,提高服役寿命。2) In the present invention, through the setting of the temperature control unit, the heating control component can heat the environment in the casing. After the spraying is completed, the controllable temperature environment can keep the temperature in the chamber at the set temperature, cool down slowly, and reduce the temperature caused by the temperature. Residual stress brought by quenching to the surface, thereby improving its comprehensive performance and increasing service life.
3)本发明通过整体结构的设置,可使得工件在部分还未喷涂完成时,对已经喷涂完成的部分进入壳体内进行性能的改进,与后处理工艺相比,喷涂过程中对工件涂层性能的改善更快,更容易实现,且考虑到刚喷涂后工件表面具有设定的温度,将其未冷却到室温就送入壳体内进行改性,整体能源消耗更低。3) The present invention can improve the performance of the part that has been sprayed into the shell when the part of the workpiece has not been sprayed through the setting of the overall structure. Compared with the post-treatment process, the coating performance of the workpiece during the spraying process is improved. The improvement is faster and easier to achieve, and considering that the surface of the workpiece has a set temperature just after spraying, it is sent into the shell for modification without cooling to room temperature, and the overall energy consumption is lower.
4)本发明通过在壳体开口处设置弹性密封件,并在壳体开口内侧设置弹性进出机构,共同构成工件横向运动的通道,弹性密封件与弹簧的使用可以适应不同厚度工件的进出,同时保证壳体腔室内环境的气氛,另一方面工件在进出壳体时弹性密封件以及弹簧、圆锥滚子与辊轮之间都会对工件产生一定程度的滚压,这种被动的压力可以使凝固过程的液滴与基体结合更加牢固,有效减少涂层的孔隙,裂纹等缺陷,使涂层更致密。4) In the present invention, an elastic seal is arranged at the opening of the casing, and an elastic entry and exit mechanism is arranged inside the opening of the casing to form a channel for the lateral movement of the workpiece. The use of the elastic seal and the spring can adapt to the entry and exit of workpieces of different thicknesses. To ensure the atmosphere of the inner environment of the shell chamber, on the other hand, when the workpiece enters and leaves the shell, the elastic seals, springs, tapered rollers and rollers will produce a certain degree of rolling on the workpiece. This passive pressure can make the solidification process. The droplets are more firmly combined with the substrate, effectively reducing defects such as pores and cracks in the coating, and making the coating more dense.
5)本发明通过移动机构带动工件横向移动,这样喷枪可以设置单向的纵向运动,这样喷枪和工件各承担了一个方向的运动,避免了传统等离子喷涂中,因机械臂在拐点运动的速度变化而引起的喷涂涂层质量变化;喷涂操作时,也可防止涂层中产生局部热点和表面氧化。5) The present invention drives the workpiece to move laterally through the moving mechanism, so that the spray gun can be provided with a one-way longitudinal movement, so that the spray gun and the workpiece each undertake one direction of movement, avoiding the traditional plasma spraying. It can also prevent local hot spots and surface oxidation in the coating during the spraying operation.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不 当限定。The accompanying drawings, which form a part of the present invention, are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置的示意图。FIG. 1 is a schematic diagram of a coating surface modification device based on a thermal spraying process according to one or more embodiments of the present invention.
图2是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置中壳体去除顶板的示意图。FIG. 2 is a schematic diagram of removing a top plate from a shell in a coating surface modification device based on a thermal spraying process according to one or more embodiments of the present invention.
图3是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置壳体开口设置弹性密封件的示意图。FIG. 3 is a schematic diagram of an elastic sealing member provided in the casing opening of a coating surface modification device based on a thermal spraying process according to one or more embodiments of the present invention.
图4是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置弹性进出机构在壳体设置示意图。Fig. 4 is a schematic diagram showing the arrangement of the elastic entry and exit mechanism of a coating surface modification device based on a thermal spraying process in a casing according to one or more embodiments of the present invention.
图5是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置顶板示意图。5 is a schematic diagram of a top plate of a coating surface modification device based on a thermal spraying process according to one or more embodiments of the present invention.
图6是本发明根据一个或多个实施方式的一种基于热喷涂工艺的涂层表面改性装置温度控制单元在壳体设置示意图。FIG. 6 is a schematic diagram of the temperature control unit of a coating surface modification device based on a thermal spraying process according to one or more embodiments of the present invention, which is arranged in a casing.
图中:为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意。In the figure: The distance or size between each other is exaggerated to show the position of each part, and the schematic diagram is only for illustration.
其中:1.喷枪,2.工件,3.顶板,4.壳体,5.侧板,6.密封条,7.弹簧,8.螺栓,9.圆锥滚子,10.辊轮,11.挡板,12.丝杠,13.电机,14.弹簧接口,15.热电偶,16.温度控制器,17.加热电阻,18.电流控制器,19.冷却液进口,20.冷却液出口,21.气体接口,22.压力表,23.减压阀。Among them: 1. Spray gun, 2. Workpiece, 3. Top plate, 4. Housing, 5. Side plate, 6. Sealing strip, 7. Spring, 8. Bolt, 9. Tapered roller, 10. Roller, 11. Baffle, 12. Lead screw, 13. Motor, 14. Spring interface, 15. Thermocouple, 16. Temperature controller, 17. Heating resistor, 18. Current controller, 19. Coolant inlet, 20. Coolant outlet , 21. Gas interface, 22. Pressure gauge, 23. Pressure reducing valve.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所 属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非本发明另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the invention clearly dictates otherwise, the singular is intended to include the plural as well, and it is also to be understood that when the terms "comprising" and/or "including" are used in this specification, Indicate the presence of features, steps, operations, devices, components and/or combinations thereof;
为了方便叙述,本发明中如果出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is only for the convenience of describing the present invention and simplifying the description, not to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
术语解释部分:本发明中的术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明的具体含义。Terminology explanation part: the terms "installation", "connection", "connection", "fixation" and other terms in the present invention should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated; It can be a mechanical connection, it can also be an electrical connection, it can be a direct connection, it can also be indirectly connected through an intermediate medium, it can be an internal connection between two elements, or an interaction relationship between two elements, for those of ordinary skill in the art. , the specific meanings of the above terms in the present invention can be understood according to specific situations.
正如背景技术所介绍的,现有技术中存在等离子喷涂过程中工件表面性能有待提升的问题,为了解决如上的技术问题,本发明提出了一种基于热喷涂工艺的涂层表面改性装置。As described in the background art, there is a problem in the prior art that the surface performance of the workpiece needs to be improved during the plasma spraying process. In order to solve the above technical problem, the present invention proposes a coating surface modification device based on a thermal spraying process.
实施例一Example 1
本发明的一种典型的实施方式中,参考图1所示,一种基于热喷涂工 艺的涂层表面改性装置,包括壳体4,壳体4内具有腔室,腔室具有设定的宽度、长度和高度,壳体为等离子喷涂过程中工件提供具有一定惰性气体氛围、温度及压力环境调节的基础。In a typical embodiment of the present invention, as shown in FIG. 1 , a coating surface modification device based on a thermal spraying process includes a casing 4, and the casing 4 has a chamber inside, and the chamber has a set Width, length and height, the shell provides the basis for the adjustment of a certain inert gas atmosphere, temperature and pressure environment for the workpiece during the plasma spraying process.
壳体4内侧或外侧设置移动机构,壳体侧部的侧板5设置开口,移动机构可带动工件2穿过开口实现移动,壳体内可通入保护气体,壳体在开口侧设置弹性进出机构,以保证工件2进入壳体内腔室,并保证壳体密封性;喷枪1,喷枪1设于壳体4外侧;温度控制单元,包括安装于壳体的加热控制部件以控制壳体内环境温度。The inside or outside of the casing 4 is provided with a moving mechanism, and the side plate 5 on the side of the casing is provided with an opening. The moving mechanism can drive the workpiece 2 to pass through the opening to achieve movement. The casing can be filled with protective gas, and the casing is provided with an elastic entry and exit mechanism on the side of the opening. , to ensure that the workpiece 2 enters the inner chamber of the casing and ensures the sealing of the casing; the spray gun 1, the spray gun 1 is arranged outside the casing 4; the temperature control unit includes a heating control component installed on the casing to control the ambient temperature in the casing.
需要说明的是,本实施例中,保护气体为惰性气体。It should be noted that, in this embodiment, the protective gas is an inert gas.
喷枪的两侧分别设置壳体4,每一壳体4分别设置温度控制单元;喷枪两侧壳体的临近侧(即靠近喷枪的侧部)分别设置开口,当两壳体均水平设置时,两壳体开口设于同一水平面;在使用时,两壳体设于工作台,工作台具有设定的高度,方便工作人员进行操作。The two sides of the spray gun are respectively provided with shells 4, and each shell 4 is respectively provided with a temperature control unit; the adjacent sides of the shells on both sides of the spray gun (that is, the sides close to the spray gun) are respectively provided with openings. When the two shells are arranged horizontally, The openings of the two shells are arranged on the same horizontal plane; when in use, the two shells are arranged on the workbench, and the workbench has a set height, which is convenient for the staff to operate.
侧板5位于壳体4的一侧,侧板在矩形开口处安装有上下相对设置的弹性密封件,具体弹性密封件为弹性密封条6,两弹性密封条接触设置,工件2通过两弹性密封条6中间时,将两弹性密封条6挤压变形,以通过侧板5开口在两壳体4间进行横向运动。The side plate 5 is located on one side of the housing 4, and the side plate is installed with elastic seals arranged oppositely up and down at the rectangular opening. When the strips 6 are in the middle, the two elastic sealing strips 6 are extruded and deformed to perform lateral movement between the two shells 4 through the opening of the side plate 5 .
进一步地,弹性进出机构包括辊轮10,参考图4所示,辊轮10设于壳体4内,通过壳体支撑可转动的辊轮10,辊轮10的中心轴线沿着壳体的宽度方向设置,辊轮一侧设置若干并排设置的弹性件,弹性件竖直设置,弹性件一端与壳体连接,弹性件为弹簧7,螺栓8的杆体穿过弹性件内侧设置,螺栓头部外露于弹性件远离顶板的端部,且螺栓的头部可与弹簧靠近其的端 部固连,且每一螺栓头部设置两圆锥滚子,两圆锥滚子并列设置,圆锥滚子9与辊轮之间能够在工件通过壳体开口的过程中即为工件的横向运动提供空间;Further, the elastic entry and exit mechanism includes a roller 10. Referring to FIG. 4, the roller 10 is arranged in the casing 4, and the rotatable roller 10 is supported by the casing. The central axis of the roller 10 is along the width of the casing. Direction setting, one side of the roller is provided with several elastic pieces arranged side by side, the elastic piece is vertically arranged, one end of the elastic piece is connected with the shell, the elastic piece is a spring 7, the rod body of the bolt 8 is arranged through the inner side of the elastic piece, and the head of the bolt is exposed. At the end of the elastic piece away from the top plate, and the head of the bolt can be fixed with the end of the spring close to it, and each bolt head is provided with two tapered rollers, the two tapered rollers are arranged side by side, the tapered roller 9 and the roller The space between the wheels can provide space for the lateral movement of the workpiece during the process of the workpiece passing through the opening of the casing;
为方便工件进入壳体内,圆锥滚子的中心轴线沿着壳体的长度方向设置,圆锥滚子直径较小的一端朝向壳体开口侧设置。In order to facilitate the entry of the workpiece into the housing, the central axis of the tapered roller is arranged along the length direction of the housing, and the end with the smaller diameter of the tapered roller is arranged toward the opening side of the housing.
工件2通过弹性进出机构时,工件将圆锥滚子9顶起,弹簧7收缩,辊轮10被动转动,构成工件2在两壳体4进行横向运动的进出通道,由此形成实现不同厚度工件进出的弹性机构,实现不同厚度工件的通过。When the workpiece 2 passes through the elastic entry and exit mechanism, the workpiece pushes up the tapered roller 9, the spring 7 shrinks, and the roller 10 rotates passively, forming an entry and exit channel for the workpiece 2 to move laterally between the two shells 4, thereby forming the entry and exit of workpieces with different thicknesses. The elastic mechanism realizes the passage of workpieces of different thicknesses.
在另一些示例中,弹簧和螺栓可替换为阻尼器,阻尼器为油阻尼器,阻尼器的固定端与圆锥滚子连接,阻尼器的伸缩端能够嵌入顶板的圆形槽内,阻尼器为液压件,能够实现对工件压力的可控调节。In other examples, the springs and bolts can be replaced by dampers, the dampers are oil dampers, the fixed ends of the dampers are connected with tapered rollers, the telescopic ends of the dampers can be embedded in the circular grooves of the top plate, and the dampers are Hydraulic parts can realize the controllable adjustment of the workpiece pressure.
在另一些示例中,在顶板圆形槽内设置压力传感器,阻尼器为电缸或液压缸或气缸,压力传感器设于电缸或液压缸或气缸伸缩端与顶板之间,电缸或液压缸或气缸、压力传感器分别与控制器连接,压力传感器可设置一个或多个,控制器根据压力传感器反馈的信号(多个压力传感器可取平均值),控制电缸或液压缸或气缸的伸缩,以保证圆锥滚子对辊轮的压力(以实现圆锥滚子对工件表面的压力控制)。In other examples, a pressure sensor is arranged in the circular groove of the top plate, the damper is an electric cylinder or a hydraulic cylinder or an air cylinder, and the pressure sensor is arranged between the electric cylinder or the hydraulic cylinder or the telescopic end of the cylinder and the top plate, the electric cylinder or the hydraulic cylinder Or the cylinder and the pressure sensor are respectively connected to the controller, one or more pressure sensors can be set, and the controller controls the electric cylinder or hydraulic cylinder or the expansion and contraction of the cylinder according to the feedback signal of the pressure sensor (multiple pressure sensors can take the average value) to Ensure the pressure of the tapered roller on the roller (to realize the pressure control of the tapered roller on the surface of the workpiece).
壳体顶部设置顶板3,顶板3相对于壳体可拆卸,在顶板打开时,可便于工件的安装,顶板位于壳体的上表面,具体地,顶板为平面,可与壳体通过螺钉紧固连接。A top plate 3 is provided on the top of the casing, and the top plate 3 is detachable relative to the casing. When the top plate is opened, the installation of the workpiece can be facilitated. The top plate is located on the upper surface of the casing. Specifically, the top plate is flat and can be fastened with the casing by screws. connect.
参考图2所示,在壳体4内安装有移动机构,移动机构包括电机13及丝杠12,电机13驱动丝杠12转动,丝杠设置挡板,丝杠12带动挡板11横向运 动,工件2通过紧固件与挡板11固定,两侧壳体内的两挡板11带动工件2实现横向运动,由此形成横向运动控制机构。Referring to FIG. 2, a moving mechanism is installed in the housing 4. The moving mechanism includes a motor 13 and a lead screw 12. The motor 13 drives the lead screw 12 to rotate, the lead screw is provided with a baffle plate, and the lead screw 12 drives the baffle plate 11 to move laterally. The workpiece 2 is fixed to the baffle plate 11 by means of fasteners, and the two baffle plates 11 in the housings on both sides drive the workpiece 2 to move laterally, thereby forming a lateral movement control mechanism.
在一些具体示例中,挡板的纵向截面可为L型,通过L型的挡板不仅可有效支撑工件的端部,且方便紧固件如螺栓螺母实现工件与挡板的连接固定;当然,两壳体内的挡板相向设置。In some specific examples, the longitudinal section of the baffle can be L-shaped, and the L-shaped baffle can not only effectively support the end of the workpiece, but also facilitate the connection and fixation of the workpiece and the baffle by fasteners such as bolts and nuts; of course, The baffles in the two shells are arranged opposite to each other.
参考图6所示,加热控制部件包括至少一组加热电阻17,壳体设置温度传感器,温度传感器为热电偶15,热电偶的侧两端位于壳体腔室内,加热电阻与电流控制器18连接,电流控制器可设于壳体外侧,热电偶与设于壳体外侧的温度控制器16连接,电流控制器18、温度控制器分别与控制器连接。Referring to FIG. 6 , the heating control component includes at least one set of heating resistors 17, the housing is provided with a temperature sensor, the temperature sensor is a thermocouple 15, the two ends of the thermocouple are located in the housing cavity, and the heating resistor is connected to the current controller 18, The current controller can be arranged outside the casing, the thermocouple is connected to the temperature controller 16 arranged outside the casing, and the current controller 18 and the temperature controller are respectively connected to the controller.
在一些示例中,加热电阻可为多个具有不同电阻材料的加热电阻,这样可采用不用的电阻材料对腔内温度进行控制,可以满足不同涂层对温度档的需求。In some examples, the heating resistor can be a plurality of heating resistors with different resistance materials, so that different resistance materials can be used to control the temperature in the cavity, and the requirements of different coatings for temperature levels can be met.
进一步地,温度控制单元还包括冷却部件,冷却部件包括设于所述壳体的冷却液进口19和冷却液出口20,冷却液进口、冷却液出口均与冷却液管道连接,通过冷却液进口通入冷却液,便于对壳体进行快速降温;在一些示例中,冷却管道设置冷却液泵(具体可为水泵),冷却泵与温度控制器连接;Further, the temperature control unit also includes a cooling component, and the cooling component includes a cooling liquid inlet 19 and a cooling liquid outlet 20 arranged on the housing, the cooling liquid inlet and the cooling liquid outlet are connected with the cooling liquid pipeline, and the cooling liquid inlet is connected to the cooling liquid. into the cooling liquid to facilitate rapid cooling of the housing; in some examples, a cooling liquid pump (specifically, a water pump) is provided in the cooling pipeline, and the cooling pump is connected to the temperature controller;
通过对壳体温度的控制,为壳体创造一个特定温度的环境,使粒子熔化时与基体结合更加牢固,有效减少涂层的层状结构以及涂层中的孔隙及裂纹密度,使涂层具备更优异的性能。By controlling the temperature of the shell, a specific temperature environment is created for the shell, so that the particles are more firmly bonded to the matrix when they are melted, effectively reducing the layered structure of the coating and the density of pores and cracks in the coating, so that the coating has better performance.
壳体4设置有气体接口21,气体接口21连接壳体4外部的气瓶、气压控制部件如减压阀23等,通过气瓶和气压控制部件可持续向壳体4内充入氩气等保护气,为等离子喷涂过程中的工件提供惰性气体环境,形成壳体内惰性气体保护氛围。The shell 4 is provided with a gas interface 21, and the gas interface 21 is connected to the gas cylinder outside the shell 4, the air pressure control component such as the pressure reducing valve 23, etc., and the shell 4 can be continuously filled with argon gas through the gas bottle and the air pressure control component. The protective gas provides an inert gas environment for the workpiece during the plasma spraying process, forming an inert gas protective atmosphere in the shell.
气体接口21可设置多个,气体接口与气瓶通过连接管路连接,连接管路设置压力表22和减压阀23。A plurality of gas ports 21 can be provided, and the gas ports are connected with the gas cylinder through a connecting pipeline, and the connecting pipeline is provided with a pressure gauge 22 and a pressure reducing valve 23 .
当然,需要说明的是,气压控制部件、移动机构分别与控制器连接,通过控制器实现对各部件的控制,当然,控制器还可与喷枪连接,实现对喷枪动作的控制。Of course, it should be noted that the air pressure control part and the moving mechanism are respectively connected with the controller, and the control of each part is realized through the controller. Of course, the controller can also be connected with the spray gun to control the action of the spray gun.
需要注意的是,控制器可为PLC控制器或工控机,温度控制器、减压阀等部件都为现有技术,不再赘述。It should be noted that the controller may be a PLC controller or an industrial computer, and components such as a temperature controller and a pressure reducing valve are all in the prior art and will not be described again.
具体地,顶板3安装于壳体4顶端,为壳体4提供一个密闭环境;参考图5所示,顶板3下表面设置多个圆形槽,圆形槽为分别用于容纳弹簧7的接口14,在顶板安装于壳体时,接口与弹簧的设置一一对应,弹簧的顶端卡入接口内,为弹簧7单向伸缩提供可靠位置,且顶板在打开时,弹簧、螺栓以及圆锥滚子都会被移动,以便于工件的安装。Specifically, the top plate 3 is installed on the top of the casing 4 to provide a closed environment for the casing 4; with reference to FIG. 14. When the top plate is installed on the casing, the interface corresponds to the setting of the spring one by one, the top of the spring is snapped into the interface to provide a reliable position for the one-way expansion and contraction of the spring 7, and when the top plate is opened, the spring, bolt and tapered roller are moved to facilitate the installation of the workpiece.
另外,喷枪为等离子喷枪,等离子喷枪位于两对称放置壳体的中间,利用机械臂或其他控制机构如移动单元控制喷枪的单向运动,实现纵向位移喷涂,工件在移动机构的控制下,实现横向位移运动,这样工件与喷枪各承担一个方向的运动,避免了因机械臂在拐点运动的速度变化而引起的喷涂涂层质量变化。In addition, the spray gun is a plasma spray gun. The plasma spray gun is located in the middle of the two symmetrically placed shells. The one-way movement of the spray gun is controlled by a mechanical arm or other control mechanism such as a mobile unit to realize longitudinal displacement spraying. The workpiece is controlled by the moving mechanism. Displacement movement, so that the workpiece and the spray gun each undertake the movement in one direction, which avoids the quality change of the spray coating caused by the speed change of the robot arm at the inflection point.
采用该装置进行喷涂时,工件2的安装位置为通过两壳体4侧板5的两密 封条6中间、圆锥滚子9和辊轮10中间,与两壳体4内的挡板11通过紧固件连接;When the device is used for spraying, the installation position of the workpiece 2 is to pass through the middle of the two sealing strips 6 of the side plates 5 of the two shells 4, between the tapered rollers 9 and the rollers 10, and pass through the baffles 11 in the two shells 4. firmware connection;
具体地,在一些示例中,惰性气体采用氩气,气瓶为氩气瓶,将气体接口21与氩气瓶相连。Specifically, in some examples, the inert gas is argon gas, the gas cylinder is an argon gas cylinder, and the gas interface 21 is connected to the argon gas cylinder.
喷枪工作前,先打开氩气瓶,控制氩气的压力为0.7MPa和氩气流量为50L/min,在壳体4内形成氩气保护环境。然后打开温度控制器16,调节电流,控制加热电阻17温度在300℃,同时关注壳体4内气压变化。Before the spray gun works, open the argon gas bottle, control the pressure of argon gas to 0.7MPa and the flow rate of argon gas to 50L/min, and form an argon gas protection environment in the shell 4. Then, the temperature controller 16 is turned on, the current is adjusted, and the temperature of the heating resistor 17 is controlled to be 300° C., while the change of the air pressure in the casing 4 is paid attention to.
一种基于热喷涂工艺的涂层表面改性装置的工作方法,包括如下内容:A working method of a coating surface modification device based on a thermal spraying process, comprising the following contents:
打开壳体顶板,通过移动机构的挡板支撑工件,并通过紧固件紧固挡板与工件;Open the top plate of the shell, support the workpiece through the baffle plate of the moving mechanism, and fasten the baffle plate and the workpiece through fasteners;
向壳体内通入设定压力的保护气体;Introduce the protective gas of the set pressure into the shell;
加热控制部件打开,以使得壳体内温度达到设定温度;The heating control part is turned on, so that the temperature in the casing reaches the set temperature;
待壳体4内温度、气压达到设定要求后,打开喷枪1进行等离子喷涂,喷枪可与现有的机械臂连接,由机械臂控制其纵向位移(沿着工件的宽度方向),同时启动电机13,控制工件2横向运动;After the temperature and air pressure in the housing 4 reach the set requirements, turn on the spray gun 1 for plasma spraying. The spray gun can be connected to the existing mechanical arm, and the mechanical arm controls its longitudinal displacement (along the width of the workpiece), and starts the motor at the same time. 13. Control the lateral movement of workpiece 2;
等离子喷涂过程中,由于壳体4内保护气体的存在,能够有效避免涂层的氧化;壳体4内的高温环境,可以使熔融粒子与基体的结合更加牢固,使涂层更加均匀致密;During the plasma spraying process, due to the existence of the protective gas in the shell 4, the oxidation of the coating can be effectively avoided; the high temperature environment in the shell 4 can make the combination of the molten particles and the substrate stronger, and make the coating more uniform and dense;
喷涂结束后,先关闭喷枪1,再调节加热电阻17加热温度,使壳体4内温度缓慢冷却,直到达到室温,加热电阻17停止工作,最后关闭氩气瓶。After spraying, first close the spray gun 1, and then adjust the heating temperature of the heating resistor 17, so that the temperature in the housing 4 is slowly cooled until it reaches room temperature, the heating resistor 17 stops working, and finally the argon cylinder is closed.
因考虑到工件具有设定的长度,在喷枪的两侧均设置壳体,这样对工件中段喷涂完成后,工件先进入一侧的壳体内进行表面改性,在该侧改性 工作完成后,移动机构反向运动,继续重复上述步骤,工件进入另一侧壳体内进行表面改性工作。Considering that the workpiece has a set length, shells are installed on both sides of the spray gun. In this way, after the middle section of the workpiece is sprayed, the workpiece first enters the shell on one side for surface modification. After the modification work on this side is completed, The moving mechanism moves in the opposite direction, and the above steps continue to be repeated, and the workpiece enters the shell on the other side for surface modification work.
另外,因挡板与工件是固定的,工件的两侧无法在壳体外侧得到喷涂,可在工件中段区域喷涂改性完成后,再单独进行喷涂;或者,将工件中段区域喷涂改性完成后,将两侧多余部分进行裁剪。In addition, because the baffle plate and the workpiece are fixed, the two sides of the workpiece cannot be sprayed on the outside of the shell. After the spraying and modification of the middle area of the workpiece is completed, spraying can be performed separately; or, after the spraying and modification of the middle area of the workpiece is completed , trim off the excess on both sides.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种基于热喷涂工艺的涂层表面改性装置,其特征在于,包括:A coating surface modification device based on thermal spraying process is characterized in that, comprising:
    壳体,壳体内具有腔室,壳体内侧或外侧设置移动机构,壳体侧部设置开口,移动机构可带动工件穿过开口实现移动,壳体内可通入保护气体,壳体在开口侧设置弹性进出机构,以保证工件进入壳体内腔室,并保证壳体密封性;The casing has a chamber, a moving mechanism is arranged inside or outside the casing, an opening is arranged on the side of the casing, the moving mechanism can drive the workpiece to move through the opening, and a protective gas can be introduced into the casing, and the casing is set on the side of the opening The elastic entry and exit mechanism ensures that the workpiece enters the inner chamber of the shell and ensures the sealing of the shell;
    喷枪,喷枪设于壳体外侧,喷枪可移动;Spray gun, the spray gun is arranged on the outside of the shell, and the spray gun can be moved;
    温度控制单元,包括安装于壳体的加热控制部件以控制壳体内环境温度。The temperature control unit includes a heating control component mounted on the casing to control the ambient temperature in the casing.
  2. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述壳体开口处上下接触设置弹性密封件,上下设置的两弹性密封件之间能够在工件通过壳体开口的过程中提供空间。A coating surface modification device based on a thermal spraying process according to claim 1, wherein an elastic seal is arranged in contact with the upper and lower parts of the casing opening, and the two elastic seals arranged up and down can be placed between the two elastic seals. Provide space during the opening through the housing.
  3. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述弹性进出机构包括可转动的辊轮,辊轮一侧设置若干并排设置的弹性件,弹性件一端与所述壳体连接,弹性件与辊轮之间能够在工件通过壳体开口的过程中提供空间。A coating surface modification device based on a thermal spraying process according to claim 1, characterized in that the elastic entry and exit mechanism comprises a rotatable roller, and one side of the roller is provided with a plurality of elastic members arranged side by side, and the elastic One end of the piece is connected with the casing, and a space can be provided between the elastic piece and the roller when the workpiece passes through the opening of the casing.
  4. 根据权利要求3所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述壳体包括可拆卸的顶板,顶板内表面设置用于容纳所述弹性件一端的接口;A coating surface modification device based on a thermal spraying process according to claim 3, wherein the housing comprises a detachable top plate, and the inner surface of the top plate is provided with an interface for accommodating one end of the elastic member;
    且弹性件为弹簧,弹簧一端卡入顶板接口内,螺栓穿过弹性件内侧设置,螺栓头部外露于弹性件远离顶板的端部,且螺栓头部设置圆锥滚子,圆锥滚子与所述辊轮接触。And the elastic member is a spring, one end of the spring is clamped into the interface of the top plate, the bolt is arranged through the inner side of the elastic member, the head of the bolt is exposed at the end of the elastic member away from the top plate, and the head of the bolt is provided with a tapered roller, and the tapered roller is connected with the above. roller contact.
  5. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述加热控制部件包括安装于所述壳体的加热电阻,加热电阻与电流控制器连接,壳体设置温度传感器,电流控制器、温度传感器分别与控制器连接。A coating surface modification device based on a thermal spraying process according to claim 1, wherein the heating control component comprises a heating resistor mounted on the casing, the heating resistor is connected to the current controller, and the casing The body is provided with a temperature sensor, and the current controller and the temperature sensor are respectively connected with the controller.
  6. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述温度控制单元还包括冷却部件,冷却部件包括设于所述壳体的冷却液进口和冷却液出口,冷却液进口、冷却液出口均与冷却液管道连接。A coating surface modification device based on a thermal spraying process according to claim 1, wherein the temperature control unit further comprises a cooling part, and the cooling part comprises a cooling liquid inlet and a cooling liquid inlet provided on the casing. The liquid outlet, the cooling liquid inlet and the cooling liquid outlet are all connected with the cooling liquid pipeline.
  7. 根据权利要求5所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述壳体设置气体接口,气体接口与气瓶连接,气瓶与气体接口的连接管路上设置气压控制部件;A coating surface modification device based on thermal spraying process according to claim 5, characterized in that, the shell is provided with a gas interface, the gas interface is connected with the gas cylinder, and the connection pipeline between the gas cylinder and the gas interface is provided with a gas interface. Air pressure control parts;
    气压控制部件、所述移动机构分别与所述控制器连接。The air pressure control part and the moving mechanism are respectively connected to the controller.
  8. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述移动机构为设于所述壳体内的丝杠机构,丝杠机构包括电机,电机与丝杠连接,丝杠设置挡板,挡板与所述工件通过紧固件可拆卸连接;A coating surface modification device based on a thermal spraying process according to claim 1, wherein the moving mechanism is a screw mechanism arranged in the casing, and the screw mechanism comprises a motor, the motor and the screw The screw is connected, the lead screw is provided with a baffle, and the baffle is detachably connected with the workpiece through fasteners;
    喷枪的可移动方向与所述移动机构的移动方向垂直。The moving direction of the spray gun is perpendicular to the moving direction of the moving mechanism.
  9. 根据权利要求1所述的一种基于热喷涂工艺的涂层表面改性装置,其特征在于,所述喷枪的两侧分别设置所述的壳体,每一壳体分别设置所述的温度控制单元;A coating surface modification device based on a thermal spraying process according to claim 1, characterized in that the shells are respectively provided on both sides of the spray gun, and the temperature control device is respectively provided for each shell. unit;
    喷枪两侧壳体的临近侧分别设置所述的开口,且两壳体开口设于同一平面。The openings are respectively provided on the adjacent sides of the casings on both sides of the spray gun, and the openings of the two casings are arranged on the same plane.
  10. 根据权利要求1-9中任一项所述的一种基于热喷涂工艺的涂层表面改性装置的工作方法,其特征在于,包括如下内容:A kind of working method of the coating surface modification device based on thermal spraying process according to any one of claims 1-9, is characterized in that, comprises the following content:
    通过移动机构安装工件;Install the workpiece through the moving mechanism;
    向壳体内通入设定压力的保护气体;Introduce the protective gas of the set pressure into the shell;
    加热控制部件打开,以使得壳体内温度达到设定温度;The heating control part is turned on, so that the temperature in the casing reaches the set temperature;
    打开喷枪对工件进行等离子喷涂;Open the spray gun for plasma spraying on the workpiece;
    移动机构带动工件喷涂完成的部分通过壳体开口进入壳体腔室内,壳体内保护气体避免涂层氧化,壳体内设定温度使得涂层更加致密;The moving mechanism drives the sprayed part of the workpiece into the casing chamber through the casing opening, the protective gas in the casing prevents the coating from oxidizing, and the set temperature in the casing makes the coating more dense;
    喷涂结束后,调节加热控制部件的温度,使得壳体内温度缓慢冷却,直到达到室温,再停止加热控制部件。After spraying, adjust the temperature of the heating control part so that the temperature in the shell cools slowly until it reaches room temperature, and then stop heating the control part.
PCT/CN2021/093415 2021-02-23 2021-05-12 Coating surface modification device based on thermal spraying process and working method WO2022178984A1 (en)

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