WO2022168165A1 - Mounting system - Google Patents

Mounting system Download PDF

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Publication number
WO2022168165A1
WO2022168165A1 PCT/JP2021/003738 JP2021003738W WO2022168165A1 WO 2022168165 A1 WO2022168165 A1 WO 2022168165A1 JP 2021003738 W JP2021003738 W JP 2021003738W WO 2022168165 A1 WO2022168165 A1 WO 2022168165A1
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WO
WIPO (PCT)
Prior art keywords
mounting
members
location
collected
predetermined
Prior art date
Application number
PCT/JP2021/003738
Other languages
French (fr)
Japanese (ja)
Inventor
茂人 大山
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to JP2022579185A priority Critical patent/JPWO2022168165A1/ja
Priority to PCT/JP2021/003738 priority patent/WO2022168165A1/en
Publication of WO2022168165A1 publication Critical patent/WO2022168165A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • a mounting system that includes mounting-related equipment such as a mounting device that mounts components on a substrate, and a replacement device that replenishes or collects components used for mounting from the mounting-related equipment.
  • mounting-related equipment such as a mounting device that mounts components on a substrate
  • a replacement device that replenishes or collects components used for mounting from the mounting-related equipment.
  • a table moving device capable of reciprocating a replacement table in a predetermined direction behind the mounting device main body, and a carriage arranged behind the table moving device and capable of moving along a predetermined direction are provided. things are described.
  • the exchange table By sliding the exchange table on which the members are mounted between the mounting device and the table moving device and between the table moving device and the carriage, the members are exchanged together with the changing table.
  • the mounting system described above is configured so that used members are collectively collected at a predetermined location and then collected from the predetermined location by an automatic guided vehicle. However, when the automatic guided vehicle arrives at a predetermined location, if the parts are not collected as planned, the automatic guided vehicle must wait until the parts are collected. will decline.
  • the main purpose of the present disclosure is to efficiently collect members by an automatic guided vehicle.
  • the present disclosure has taken the following means to achieve the above main objectives.
  • the implementation system of the present disclosure includes: A plurality of mounting-related devices for performing mounting-related processing related to component mounting are arranged side by side, and a mounting line is provided in which the members used in the mounting-related processing are collected at a predetermined location, and an automatic guided vehicle is used to collect the members from the predetermined location.
  • a mounting system in which components are collected A control device for controlling travel of the automatic guided vehicle to the predetermined location based on the collection status of the members at the predetermined location.
  • the travel of the automatic guided vehicle to the predetermined location is controlled based on the collection status of the members at the predetermined location. Therefore, it is possible to prevent a situation in which collection of the member is not completed when the automatic guided vehicle arrives at or approaches the predetermined location. Therefore, it is possible to reduce the waiting time in which the automatic guided vehicle waits for the member to be collected to the predetermined location, so that the member can be efficiently collected by the automatic guided vehicle.
  • FIG. 1 is an explanatory diagram showing an example of a mounting system 1;
  • FIG. FIG. 2 is an explanatory diagram showing an outline of the configuration of the mounting line 10;
  • FIG. 2 is an explanatory diagram showing the outline of the configuration of the mounting apparatus 20;
  • 2 is a block diagram showing a configuration related to control of the mounting system 1;
  • FIG. 4 is a flowchart showing an example of AGV running control;
  • FIG. 5 is an explanatory diagram showing an example of how the AGV 55 travels to the storage shed 16;
  • FIG. 11 is a flowchart showing AGV travel control of a modified example;
  • FIG. FIG. 5 is an explanatory diagram showing how an AGV 55 travels to a storage shed 16 in a modified example;
  • FIG. 11 is a flowchart showing AGV travel control of a modified example;
  • FIG. 1 is an explanatory diagram showing an example of a mounting system 1.
  • FIG. 2 is an explanatory diagram showing the outline of the configuration of the mounting line 10.
  • FIG. 3 is an explanatory diagram showing the outline of the configuration of the mounting apparatus 20.
  • FIG. 4 is a block diagram showing a control configuration of the mounting system 1.
  • the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIGS.
  • the mounting system 1 includes a plurality of mounting lines 10 (10A and 10B) on which mounting-related processing related to mounting of components on the board S is performed (two are illustrated in FIG. 1), and various members used for the mounting-related processing are arranged.
  • a transport process is performed by the transport system 50 .
  • the mounting system 1 also includes a management device 5 that manages the processing of the entire system.
  • Each mounting line 10 includes a plurality of mounting-related devices that perform mounting-related processing, and a mounting control device 38 that controls the plurality of mounting-related devices.
  • the transport system 50 also includes a plurality of automatic transport vehicles 55 (hereinafter referred to as AGVs 55 ), a charging station 57 , and a transport control device 58 . Note that the number of mounting lines 10 is not limited to a plurality, and may be one.
  • the plurality of mounting-related devices in the mounting line 10 include, for example, one or more of the printing device 12, the print inspection device 14, the storage box 16, the mounting device 20, the mounting inspection device 28, the reflow device 30, the reflow inspection device 32, and the like. include. These are arranged side by side along the transport direction of the substrate S (X-axis direction). Moreover, the mounting line 10 of this embodiment includes a loader 18 that can move along the mounting line 10 . Each mounting line 10 (10A, 10B) has the same configuration, but may have a different configuration, and only one mounting line 10 (10A) is shown in FIGS.
  • the printing device 12 prints on the substrate S (see FIG. 3) by pushing solder into the pattern holes formed in the screen mask.
  • the print inspection device 14 inspects the state of solder printed by the printer 12 .
  • the mounting inspection device 28 inspects the mounting state of the components mounted on the board S by the mounting device 20 .
  • the reflow device 30 melts the solder by heating the substrate S on which the components are arranged on the solder, and then electrically connects and fixes each component on the substrate S by cooling.
  • the reflow inspection device 32 inspects the state of the components on the substrate S after reflow.
  • a plurality of mounting apparatuses 20 are arranged along the transport direction of the board S, and mount components on the board S.
  • the mounting apparatus 20 includes a mounting unit 22 and a feeder 24, as shown in FIG.
  • the mounting unit 22 is a unit that picks up a component and mounts it on the substrate S using a mounting head equipped with a picking member such as a nozzle.
  • the feeder 24 is configured as a tape feeder on which a reel around which a tape for holding components at a predetermined pitch is wound is detachably attached, and the tape is fed out by rotating the reel to supply components.
  • the loader 18 is configured to be movable within a movement area (dotted line area in FIG. 1) along the transport direction of the substrate S on the front side of the plurality of mounting apparatuses 20 and the storage box 16 .
  • the loader 18 moves within the movement area and performs an automatic replacement work of automatically replacing (recovering or replenishing) the members used in the mounting process.
  • the loader 18 automatically replaces the feeder 24, which is a replaceable working unit for the mounting apparatus 20.
  • the mounting unit 22 includes a head, a collection member such as a nozzle, a solder storage member, a screen mask, and the like. It suffices if the members used in the mounting-related processing can be automatically replaced.
  • the storage 16 is an in-line storage that stores various members used in mounting-related processing within each mounting line 10, and stores the feeder 24, for example.
  • the operator M can supply (replenish) the feeder 24 and retrieve it.
  • the loader 18 is capable of automatically exchanging the feeders 24 in the storage 16.
  • the necessary feeders 24 are retrieved from the storage 16 and supplied to the mounting apparatus 20, and the used feeders 24 are replaced by the mounting apparatus 20. , and collected in the stocker 16.
  • the AGV 55 can also replenish the feeder 24 and recover it.
  • the storage 16 is partitioned into a plurality of storage sections such as a first storage section 16a and a second storage section 16b, and the feeder 24 can be stored in each storage section.
  • the mounting control device 38 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display.
  • a storage device such as an HDD of the mounting control device 38 stores a production plan for the board S and production information related to the production of the board S.
  • the production plan defines the order in which components are mounted on the board S, the number of boards S to be produced, and the like.
  • the production information includes information indicating the solder print position on the board S, information on the components to be mounted on the board S, the mounting position of each component, and the like.
  • the component information indicates the types of components to be mounted by each mounting device 20, and the arrangement status of the feeders 24 in each mounting device 20 and the stocker 16 as part inventory status.
  • the mounting control device 38 controls the printing device 12, the print inspection device 14, the loader 18, the mounting device 20, the mounting inspection device 28, the reflow device 30, the reflow inspection device 32, based on the production plan and production information. etc., and various command signals are given. Further, the mounting control device 38 is communicably connected to the transfer control device 58, and exchanges information regarding the work status of the loader 18, information regarding the running status of the AGV 55, and the like.
  • the AGV 55 includes a motor for rotating wheels and a battery for supplying power, and automatically moves members used for mounting-related processing such as the feeder 24 between the warehouse 60 and the storage warehouse 16. transport.
  • the AGV 55 takes out the necessary feeder 24 from the warehouse 60 and automatically conveys it to the stocker 16 for distribution (supply), or collects the used feeder 24 from the stocker 16 and automatically conveys it to the warehouse 60. accommodate.
  • the AGV 55 automatically conveys the feeder 24, it also automatically conveys the members used in mounting-related processing, such as the heads, nozzles, and other sampling members provided in the mounting unit 22, solder storage members, screen masks, and the like. I wish I had.
  • the magazine 55a can be collectively and automatically exchanged.
  • the loader 18 inserts and removes the feeder 24 into and out of the other storage unit while one of the above-described first storage unit 16a and second storage unit 16b of the storage unit 16 is vacant. 24 is recovered to the other storage unit.
  • the AGV 55 distributes and collects the feeders 24, the AGV 55 first stores a plurality of feeders 24 to be served in one of the first storage section 16a and the second storage section 16b of the storage 16, and stores the plurality of feeders 24 in the magazine 55a. Pay out and serve.
  • the AGV 55 receives and collects the plurality of feeders 24 collected in the other one of the first storage section 16a and the second storage section 16b together with the magazine 55a.
  • the AGV 55 automatically conveys the collected feeder 24 to the warehouse 60 .
  • the charging station 57 is a facility for charging the batteries of one or a plurality of AGVs 55 parked at a predetermined charging position.
  • the charging station 57 may be configured such that when the AGV 55 is parked at a predetermined charging position, a connector is connected to enable power supply, or may be configured to enable power supply in a non-contact manner.
  • the transport control device 58 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display.
  • the transport control device 58 is configured to be able to communicate with the AGV 55 wirelessly, acquires the position information of the AGV 55, performs travel control such as departure and standby of the AGV 55, and checks the state of the AGV 55 such as the remaining battery level. or get The transport control device 58 also performs charging control of the AGV 55 at the charging station 57 and the like.
  • the management device 5 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display.
  • the management device 5 is configured to be able to communicate with each mounting control device 38 and the transport control device 58 of each mounting line 10 .
  • the management device 5 transmits the production plan and production information of the board S of each mounting line 10 to each mounting control device 38 .
  • the management device 5 receives the production status of the boards S, the usage status of the feeders 24 required for production, the arrangement status of the feeders 24 in the stocker 16, and the like from each mounting control device 38 .
  • the production status includes the status of setup changes such as replacement of the screen mask and replacement of the feeder 24 as production preparations for substrates of different types.
  • the management device 5 transmits a travel plan (transportation plan) of each AGV 55 to the transport control device 58, and receives from the transport control device 58 the travel status, remaining battery level, charge status, and the like of each AGV 55.
  • the management device 5 schedules the transportation and charging of the feeder 24 in each AGV 55 based on the production plan of the board S of each mounting line 10, the production status of the board S, information on the feeder 24 necessary for production, and the like. Create a trip plan including;
  • FIG. 5 is a flowchart showing an example of AGV running control, which is executed by the transport control device 58 when the AGV 55 collects the feeder 24 of the storage 16 .
  • FIG. 6 is an explanatory diagram showing an example of how the AGV 55 travels to the storage shed 16. As shown in FIG.
  • the transport control device 58 acquires the recovery status of the feeders 24 in the storage 16 through communication with the mounting control device 38 (S100), and determines whether or not the recovery rate R is equal to or greater than a predetermined rate Rref (S110). ).
  • the collection ratio R is the ratio of the number of collected feeders 24 to the number of feeders 24 scheduled to be collected in the collection destination storage unit (first storage unit 16a or second storage unit 16b), i. It shows the percentage of the collected number.
  • the predetermined ratio Rref in this embodiment is set in advance to a value such as 80% which is smaller than 100%. It should be noted that the predetermined ratio Rref may be set to 100%, and it may be determined in S110 whether or not the recovery is completed.
  • the result of the determination of S110 by the mounting control device 38 may be transmitted as the collection status of the feeder 24 in S100.
  • the transport control device 58 determines in S110 that the recovery rate R is equal to or greater than the predetermined rate Rref, it causes the AGV 55 to start traveling from the travel start position P1 (see FIG. 6) toward the destination storage shed 16 (S120). ).
  • the transport control device 58 waits for the AGV 55 to arrive at the standby position P2 (see FIG. 6) based on the position information of the AGV 55 (S130).
  • the standby position P2 is a position before the storage 16, which is the destination, and is defined as a position where the AGV 55 does not interfere with the work and movement of the loader 18 even if it waits.
  • the transport control device 58 determines that the AGV 55 has arrived at the standby position P2, it acquires the recovery status of the feeder 24 in the storage 16 and the evacuation status of the loader 18 through communication with the mounting control device 38 (S140).
  • the collection status indicates the ratio in the collection destination storage unit (first storage unit 16a or second storage unit 16b).
  • the transport control device 58 determines whether or not the collection of the feeder 24 is completed, that is, whether or not the collection ratio R has reached 100% (S150), and whether or not the loader 18 has evacuated from the storage box 16 (S160). judge. It should be noted that the mounting control device 38 promptly retracts the loader 18 from the front of the stocker 16 when the collection of the feeder 24 is completed. Alternatively, the mounting control device 38 may communicate with the transport control device 58 to interrupt the work of the loader 18 and retract the AGV 55 from the front of the storage 16 before the AGV 55 reaches the standby position P2.
  • the transport control device 58 determines in S150 that the collection of the feeder 24 has not been completed or determines in S160 that the loader 18 has not retreated from the front of the storage 16, the transport control device 58 instructs the AGV 55 to wait at the standby position P2.
  • a standby instruction is output (S170), and the processing of S140 to S160 is repeated. That is, the transport control device 58 waits for the loader 18 to retreat after the recovery of the feeder 24 in the stocker 16 is completed while causing the AGV 55 to wait at the standby position P2.
  • the transport control device 58 may first perform the processing of S170 to cause the AGV 55 to wait at the standby position P2, and then perform the processing of S140 to S160.
  • the transport control device 58 determines that the collection of the feeder 24 to the storage shed 16 is completed and the loader 18 is retracted, the AGV 55 is moved in front of the destination storage unit (for example, the first storage unit 16a in FIG. 6). The feeder 24 is moved to perform the collection work (S180). Next, the transport control device 58 waits for the AGV 55 to complete the collection work of the feeder 24 (S190), and when it determines that the collection work has been completed, the AGV 55 starts traveling with the warehouse 60 as the destination ( S200), the feeder 24 is collected in the warehouse 60, and the AGV travel control is terminated.
  • the travel control of the AGV 55 up to the warehouse 60 does not constitute the gist of the present invention, so the description thereof will be omitted.
  • the transport control device 58 transmits a work completion notice to the mounting control device 38 .
  • the mounting control device 38 that has received the work completion notification permits the movement of the loader 18 to the storage 16 and the work.
  • the mounting line 10 of this embodiment corresponds to the mounting line
  • the AGV 55 corresponds to the automatic carrier
  • the transfer control device 58 corresponds to the control device.
  • the travel of the AGV 55 to the storage shed 16 is controlled based on the collection status of the feeder 24 in the storage shed 16, so the collection of the feeder 24 is completed when the AGV 55 approaches the storage shed 16. It is possible to suppress the situation where it is not done. Therefore, the waiting time for the AGV 55 to wait for the collection of the feeder 24 can be reduced, and the collection of the feeder 24 by the AGV 55 can be efficiently performed.
  • the AGV 55 since the AGV 55 is caused to start running before the feeders 24 to be collected are ready in the stocker 16 and wait until the feeders 24 are ready at the standby position P2, the AGV 55 can be quickly moved to the stocker 16 when the feeders 24 are ready. It can be moved to perform recovery work. Further, when the recovery rate R of the feeder 24 becomes equal to or greater than the predetermined rate Rref, the AGV 55 starts running, so the timing of starting running is appropriately determined by a simple process, and the waiting time at the waiting position P2 becomes longer. can be suppressed. Therefore, it is possible to prevent the AGV 55 waiting at the waiting position P2 from hindering the traveling of the other AGVs 55 .
  • the transport control device 58 determines whether or not the AGV 55 has arrived at the standby position P2 based on the positional information of the AGV 55 in S130, but the present invention is not limited to this.
  • the transport control device 58 predicts the arrival timing at the standby position P2 from the travel start timing of the AGV 55, the speed of the AGV 55, the distance to the standby position P2, etc., and determines whether or not the arrival timing has come at S130. good.
  • the predetermined ratio Rref is set to a value smaller than 100% in the embodiment, it may be set to 100% as described above. That is, the AGV 55 may be controlled so as to start traveling from the travel start position P1 to the storage 16 when the feeders 24 to be collected are aligned in the storage 16 . In this way, when the AGV 55 approaches the storage 16, the waiting time for waiting for the feeder 24 to be collected into the storage 16 can be reliably reduced. Further, by waiting at the standby position P2, the AGV 55 can be prevented from interfering with other AGVs 55 .
  • the predetermined ratio Rref is a predetermined value (fixed value), but it is not limited to this, and may be set by receiving an input of the predetermined ratio Rref from an operator or the like.
  • the transport control device 58 may set the predetermined ratio Rref to decrease as the traveling distance of the AGV 55 from the travel start position P1 to the destination storage 16 or standby position P2 increases. In this way, the longer the traveling distance of the AGV 55 is, the earlier the AGV 55 is caused to start traveling. That is, since the travel start timing can be determined so as to reduce the time during which the AGV 55 waits at the standby position P2, the AGV 55 can be more reliably prevented from interfering with other AGVs 55, and the feeder 24 can be collected more efficiently. can do well.
  • FIG. 7 is a flowchart showing the AGV travel control of the modification
  • FIG. 8 is an explanatory diagram showing how the AGV 55 travels to the storage 16 in the modification.
  • the same reference numerals are given to the same processes as in the embodiment, and the description thereof is omitted.
  • the transport control device 58 first determines whether or not the feeders 24 to be served are complete (S210). In S ⁇ b>210 , the transport control device 58 may determine whether or not all the feeders 24 to be served are mounted on the AGV 55 in the warehouse 60 or its vicinity. Further, the transport control device 58 may determine whether or not the AGV 55 on which all the feeders 24 to be served are ready for departure. When determining in S210 that the feeders 24 to be served are complete, the transport control device 58 acquires the collection status of the feeders 24 in the stocker 16 in S100, and determines whether or not the feeders 24 can be collected (S110b). ).
  • S110b it is determined whether or not the feeders 24 to be collected are present in either the first storage unit 16a or the second storage unit 16b, that is, whether the collection ratio R is 100%.
  • the transport control device 58 determines in S110b that collection is possible, in S120 the AGV 55 starts traveling to the storage shed 16. As shown in FIG.
  • the transport control device 58 determines that the serving work is completed (S177)
  • the AGV 55 is moved to the front of the other storage unit (for example, the second storage unit 16b in FIG. 8) to collect the feeder 24. get the work done.
  • the AGV 55 is not started immediately after the feeders 24 to be served are ready, but the AGV 55 is started after confirming that the feeders 24 to be collected can be collected. Therefore, it is not necessary to wait for the feeder 24 to be ready for collection after the AGV 55 reaches the standby position P2.
  • the AGV 55 continuously performs the feeding and collection of the feeder 24, it is possible to reduce the movement loss and efficiently perform the feeding and collection as compared with the one that is performed separately.
  • the transport control device 58 first acquires the empty status and collection status as the status of the feeders 24 in the stocker 16 (S100b), It is determined whether or not the feeder 24 can be collected (S110c). In S110c, it is determined whether or not one of the first storage unit 16a and the second storage unit 16b is vacant, and the other of the first storage unit 16a and the second storage unit 16b is filled with feeders 24 to be collected. It is determined whether or not there is, that is, whether or not the recovery rate R is 100%. When the transportation control device 58 determines in S110c that the food can be served and collected, it causes the AGV 55 to start traveling to the stocker 16 in S120. Since the same processing as in FIG. 7 is performed thereafter, the description is omitted.
  • the AGV 55 is started after confirming that the feeder 24 to be collected can be collected and the feeder 24 to be served can be served. For this reason, it is not necessary to wait until the feeder 24 becomes ready for serving or ready for collection after the AGV 55 arrives at the standby position P2. Further, similarly to the modified example of FIG. 7, the feeding and collection of the feeders 24 can be performed continuously and efficiently. Note that in the modification of FIG. 9 as well, the determination of S210 may be performed before S100b, as in FIG.
  • the mounting system 1 (mounting line 10) includes the loader 18 in the embodiment
  • the present invention is not limited to this, and the loader 18 may not be included.
  • an operator may replace the feeder 24 between the stocker 16 and the mounting apparatus 20 and collect the removed feeder 24 in the stocker 16 .
  • the AGV 55 may need to wait for the feeders 24 to be collected to be collected in the stocker 16. There is an effect by controlling.
  • the members used for mounting-related processing such as the feeder 24 are conveyed by the AGV 55 to the dedicated storage 16 in the mounting line 10, but are not limited to this, and are conveyed to a predetermined location in the mounting line 10. Anything is fine. For example, what is transported to a storage provided in each device (printing device 12, printing device 14, mounting device 20, mounting inspection device 28, etc.) such as a storage provided below mounting device 20 in FIG. It's okay.
  • the implementation system of the present disclosure may be configured as follows.
  • the control device causes the automatic guided vehicle to start traveling from a predetermined traveling start position to the predetermined location when the members to be collected are aligned at the predetermined location. may be controlled.
  • the automatic guided vehicle arrives at or approaches the predetermined location, it is possible to prevent the automatic guided vehicle from waiting for collection of the members to the predetermined location, thereby reliably reducing the waiting time.
  • the automatic guided vehicle wait near the predetermined location, it is possible to prevent interference between the waiting automatic guided vehicle and other devices.
  • the control device starts traveling from a predetermined travel start position to the predetermined location before the members to be collected are aligned at the predetermined location, and moves from the travel start position to the predetermined location.
  • the automatic guided vehicle may be controlled so as to wait until the members to be collected are ready at a predetermined standby position close to . In this way, when the members to be collected are arranged at the predetermined location, the automatic guided vehicle can be quickly moved to the predetermined location, so that the members can be collected more efficiently.
  • the control device starts traveling from the traveling start position when a predetermined proportion or more of the members to be collected are arranged before the members to be collected are arranged.
  • the automatic guided vehicle may be controlled. This makes it possible to appropriately determine the timing at which the automatic guided vehicle starts traveling toward the predetermined location by a simple process, so it is possible to suppress the waiting time at the waiting position from becoming longer.
  • the predetermined location is provided with a collection location where the member is collected and a serving location where the member is served, and the control device is placed at the serving location.
  • the automatic transport in which the members to be arranged are mounted. so that the vehicle starts traveling from a predetermined travel start position to the predetermined location, and after the member to be served is placed at the serving location at the predetermined location, the member to be recovered is collected from the recovery location,
  • the automatic guided vehicle may be controlled.
  • the automatic guided vehicle can continuously arrange and collect the members, so that movement loss can be reduced compared to the case where the automatic guided vehicle moves to separately arrange and collect the members. be able to. Therefore, it is possible to improve the collection efficiency and the distribution efficiency of the members.
  • the predetermined location includes a collection location where the member is collected and a serving location where the member is served.
  • the automatic guided vehicle on which the member is mounted starts traveling from a predetermined travel start position to the predetermined location, and after distributing the member to be distributed to the distribution location at the predetermined location, the member to be collected from the collection location.
  • the automatic guided vehicle may be controlled to collect the member. In this way, the automatic guided vehicle can continuously arrange and collect the members, thereby reducing movement loss.
  • the present disclosure can be used for a mounting system in which members are collected by an automatic guided vehicle.

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  • Microelectronics & Electronic Packaging (AREA)
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Abstract

The present invention provides a mounting system provided with a mounting line in which a plurality of mounting-related devices for performing mounting-related processes relating to mounting of a component are disposed in a row and in which members used for the mounting-related processes are collected at a prescribed location, the members being collected from the prescribed location by an automatic transportation vehicle, and the mounting system being provided with a control device for controlling the travel of the automatic transportation vehicle to the prescribed location on the basis of the state of collection of the members at the prescribed location.

Description

実装システムimplementation system
 本明細書は、実装システムを開示する。 This specification discloses an implementation system.
 従来、部品を基板に実装する実装装置などの実装関連設備と、実装に用いられる部材を実装関連設備に補給したり実装関連設備から回収したりする交換装置と、を備える実装システムが知られている(例えば、特許文献1参照)。この実装システムでは、交換装置として、実装装置本体の背後で交換テーブルが所定方向に往復移動可能なテーブル移動装置と、テーブル移動装置の背後に配置され所定方向に沿って移動可能な台車とを備えるものが記載されている。そして、部材を搭載した交換テーブルを、実装装置とテーブル移動装置との間およびテーブル移動装置と台車との間をスライドさせることにより、部材を交換テーブルごと交換するものとしている。 Conventionally, there has been known a mounting system that includes mounting-related equipment such as a mounting device that mounts components on a substrate, and a replacement device that replenishes or collects components used for mounting from the mounting-related equipment. (See, for example, Patent Document 1). In this mounting system, as a replacement device, a table moving device capable of reciprocating a replacement table in a predetermined direction behind the mounting device main body, and a carriage arranged behind the table moving device and capable of moving along a predetermined direction are provided. things are described. By sliding the exchange table on which the members are mounted between the mounting device and the table moving device and between the table moving device and the carriage, the members are exchanged together with the changing table.
特開平5-75293号公報JP-A-5-75293
 上述した実装システムが、使用済みの部材を所定箇所にまとめて回収しておき、自動搬送車により所定箇所から回収されるように構成される場合がある。しかしながら、自動搬送車が所定箇所に到着した場合に、部材の回収が予定通り行われていないと、部材が回収されるまで自動搬送車を待機させる必要があり、搬送車による部材の回収効率が低下してしまう。 In some cases, the mounting system described above is configured so that used members are collectively collected at a predetermined location and then collected from the predetermined location by an automatic guided vehicle. However, when the automatic guided vehicle arrives at a predetermined location, if the parts are not collected as planned, the automatic guided vehicle must wait until the parts are collected. will decline.
 本開示は、自動搬送車による部材の回収を効率よく行うことを主目的とする。 The main purpose of the present disclosure is to efficiently collect members by an automatic guided vehicle.
 本開示は、上述の主目的を達成するために以下の手段を採った。 The present disclosure has taken the following means to achieve the above main objectives.
 本開示の実装システムは、
 部品の実装に関する実装関連処理を行う複数の実装関連装置が並んで配置され、前記実装関連処理に用いられた部材が所定箇所に回収される実装ラインを備え、自動搬送車により前記所定箇所から前記部材が回収される実装システムであって、
 前記所定箇所における前記部材の回収状況に基づいて、前記所定箇所への前記自動搬送車の走行を制御する制御装置
 を備えることを要旨とする。
The implementation system of the present disclosure includes:
A plurality of mounting-related devices for performing mounting-related processing related to component mounting are arranged side by side, and a mounting line is provided in which the members used in the mounting-related processing are collected at a predetermined location, and an automatic guided vehicle is used to collect the members from the predetermined location. A mounting system in which components are collected,
A control device for controlling travel of the automatic guided vehicle to the predetermined location based on the collection status of the members at the predetermined location.
 本開示の実装システムでは、所定箇所における部材の回収状況に基づいて、所定箇所への自動搬送車の走行を制御する。このため、自動搬送車が所定箇所に到着したり近付いた際に部材の回収が完了していない状況となるのを抑制することができる。したがって、自動搬送車が所定箇所への部材の回収を待つ待機時間を削減することができるから、自動搬送車による部材の回収を効率よく行うことができる。 In the mounting system of the present disclosure, the travel of the automatic guided vehicle to the predetermined location is controlled based on the collection status of the members at the predetermined location. Therefore, it is possible to prevent a situation in which collection of the member is not completed when the automatic guided vehicle arrives at or approaches the predetermined location. Therefore, it is possible to reduce the waiting time in which the automatic guided vehicle waits for the member to be collected to the predetermined location, so that the member can be efficiently collected by the automatic guided vehicle.
実装システム1の一例を示す説明図。1 is an explanatory diagram showing an example of a mounting system 1; FIG. 実装ライン10の構成の概略を示す説明図。FIG. 2 is an explanatory diagram showing an outline of the configuration of the mounting line 10; 実装装置20の構成の概略を示す説明図。FIG. 2 is an explanatory diagram showing the outline of the configuration of the mounting apparatus 20; 実装システム1の制御に関する構成を示すブロック図。2 is a block diagram showing a configuration related to control of the mounting system 1; FIG. AGV走行制御の一例を示すフローチャート。4 is a flowchart showing an example of AGV running control; AGV55が保管庫16へ走行する様子の一例を示す説明図。FIG. 5 is an explanatory diagram showing an example of how the AGV 55 travels to the storage shed 16; 変形例のAGV走行制御を示すフローチャート。FIG. 11 is a flowchart showing AGV travel control of a modified example; FIG. 変形例においてAGV55が保管庫16へ走行する様子を示す説明図。FIG. 5 is an explanatory diagram showing how an AGV 55 travels to a storage shed 16 in a modified example; 変形例のAGV走行制御を示すフローチャート。FIG. 11 is a flowchart showing AGV travel control of a modified example; FIG.
 次に、本開示を実施するための形態を図面を参照しながら説明する。図1は、実装システム1の一例を示す説明図である。図2は、実装ライン10の構成の概略を示す説明図である。図3は、実装装置20の構成の概略を示す説明図である。図4は、実装システム1の制御に関する構成を示すブロック図である。なお、本実施形態において、左右方向(X軸)、前後方向(Y軸)及び上下方向(Z軸)は、図2,3に示した通りとする。 Next, a mode for carrying out the present disclosure will be described with reference to the drawings. FIG. 1 is an explanatory diagram showing an example of a mounting system 1. As shown in FIG. FIG. 2 is an explanatory diagram showing the outline of the configuration of the mounting line 10. As shown in FIG. FIG. 3 is an explanatory diagram showing the outline of the configuration of the mounting apparatus 20. As shown in FIG. FIG. 4 is a block diagram showing a control configuration of the mounting system 1. As shown in FIG. In this embodiment, the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIGS.
 実装システム1は、基板Sへの部品の実装に関する実装関連処理が行われる複数(図1では2つを例示)の実装ライン10(10A,10B)を備え、実装関連処理に用いられる各種部材の搬送処理が搬送システム50により行われる。また、実装システム1は、システム全体の処理を管理する管理装置5を備える。各実装ライン10は、実装関連処理を行う複数の実装関連装置と、複数の実装関連装置を制御する実装制御装置38とを備える。また、搬送システム50は、複数台の自動搬送車55(以下、AGV55)と、充電ステーション57と、搬送制御装置58とを備える。なお、実装ライン10は、複数に限られず、1つでもよい。 The mounting system 1 includes a plurality of mounting lines 10 (10A and 10B) on which mounting-related processing related to mounting of components on the board S is performed (two are illustrated in FIG. 1), and various members used for the mounting-related processing are arranged. A transport process is performed by the transport system 50 . The mounting system 1 also includes a management device 5 that manages the processing of the entire system. Each mounting line 10 includes a plurality of mounting-related devices that perform mounting-related processing, and a mounting control device 38 that controls the plurality of mounting-related devices. The transport system 50 also includes a plurality of automatic transport vehicles 55 (hereinafter referred to as AGVs 55 ), a charging station 57 , and a transport control device 58 . Note that the number of mounting lines 10 is not limited to a plurality, and may be one.
 実装ライン10の複数の実装関連装置には、例えば、印刷装置12、印刷検査装置14、保管庫16、実装装置20、実装検査装置28、リフロー装置30、リフロー検査装置32などのうち1以上が含まれている。これらは、基板Sの搬送方向(X軸方向)に沿って並んで配置されている。また、本実施形態の実装ライン10には、実装ライン10に沿って移動可能なローダ18を含む。なお、各実装ライン10(10A,10B)は、同じ構成とするが、異なる構成でもよく、図2,図4では1の実装ライン10(10A)のみを図示する。 The plurality of mounting-related devices in the mounting line 10 include, for example, one or more of the printing device 12, the print inspection device 14, the storage box 16, the mounting device 20, the mounting inspection device 28, the reflow device 30, the reflow inspection device 32, and the like. include. These are arranged side by side along the transport direction of the substrate S (X-axis direction). Moreover, the mounting line 10 of this embodiment includes a loader 18 that can move along the mounting line 10 . Each mounting line 10 (10A, 10B) has the same configuration, but may have a different configuration, and only one mounting line 10 (10A) is shown in FIGS.
 印刷装置12は、スクリーンマスクに形成されたパターン孔にはんだを押し込むことで基板S(図3参照)に印刷する。印刷検査装置14は、印刷装置12で印刷されたはんだの状態を検査する。実装検査装置28は、実装装置20で基板Sに実装された部品の実装状態を検査する。リフロー装置30は、はんだ上に部品が配置された基板Sを加熱することによりはんだを溶融し、その後冷却することにより各部品を基板S上に電気的に接続、固定する。リフロー検査装置32は、リフロー後の基板S上の部品の状態を検査する。 The printing device 12 prints on the substrate S (see FIG. 3) by pushing solder into the pattern holes formed in the screen mask. The print inspection device 14 inspects the state of solder printed by the printer 12 . The mounting inspection device 28 inspects the mounting state of the components mounted on the board S by the mounting device 20 . The reflow device 30 melts the solder by heating the substrate S on which the components are arranged on the solder, and then electrically connects and fixes each component on the substrate S by cooling. The reflow inspection device 32 inspects the state of the components on the substrate S after reflow.
 実装装置20は、基板Sの搬送方向に沿って複数配置されており、基板Sに部品を実装する。実装装置20は、図3に示すように、実装ユニット22と、フィーダ24とを備える。実装ユニット22は、ノズルなどの採取部材を装着した実装ヘッドにより、部品を採取して基板S上に実装するユニットである。フィーダ24は、部品を所定ピッチで保持するテープが巻回されたリールが着脱可能に取り付けられ、リールを回転させることによりテープを送り出して部品を供給するテープフィーダとして構成されている。 A plurality of mounting apparatuses 20 are arranged along the transport direction of the board S, and mount components on the board S. The mounting apparatus 20 includes a mounting unit 22 and a feeder 24, as shown in FIG. The mounting unit 22 is a unit that picks up a component and mounts it on the substrate S using a mounting head equipped with a picking member such as a nozzle. The feeder 24 is configured as a tape feeder on which a reel around which a tape for holding components at a predetermined pitch is wound is detachably attached, and the tape is fed out by rotating the reel to supply components.
 ローダ18は、複数の実装装置20および保管庫16の前面側において、基板Sの搬送方向に沿った移動エリア内(図1の点線エリア)で移動可能に構成されている。ローダ18は、移動エリア内で移動して、実装処理に用いられる部材を自動で交換(回収や補給)する自動交換作業を行う。例えば、ローダ18は、実装装置20に対して交換可能な作業ユニットであるフィーダ24を自動で交換するが、実装ユニット22が備えるヘッド、ノズルなどの採取部材、はんだの収容部材、スクリーンマスクなど、実装関連処理に用いられる部材を自動で交換可能であればよい。 The loader 18 is configured to be movable within a movement area (dotted line area in FIG. 1) along the transport direction of the substrate S on the front side of the plurality of mounting apparatuses 20 and the storage box 16 . The loader 18 moves within the movement area and performs an automatic replacement work of automatically replacing (recovering or replenishing) the members used in the mounting process. For example, the loader 18 automatically replaces the feeder 24, which is a replaceable working unit for the mounting apparatus 20. The mounting unit 22 includes a head, a collection member such as a nozzle, a solder storage member, a screen mask, and the like. It suffices if the members used in the mounting-related processing can be automatically replaced.
 保管庫16は、実装関連処理で使用される各種部材を各実装ライン10内で保管するライン内保管庫であり、例えばフィーダ24を保管する。保管庫16では、作業者Mがフィーダ24を供給(補給)したり回収したりすることができる。また、ローダ18は、保管庫16に対してフィーダ24の自動交換作業が可能であり、必要なフィーダ24を保管庫16から取り出して実装装置20に補給したり、使用したフィーダ24を実装装置20から取り出して保管庫16に回収したりする。また、保管庫16では、AGV55もフィーダ24を補給したり回収したりすることができる。また、保管庫16は、例えば第1保管部16aと第2保管部16bなどの複数の保管部に区画されており、各保管部にフィーダ24を保管可能となっている。 The storage 16 is an in-line storage that stores various members used in mounting-related processing within each mounting line 10, and stores the feeder 24, for example. In the stocker 16, the operator M can supply (replenish) the feeder 24 and retrieve it. In addition, the loader 18 is capable of automatically exchanging the feeders 24 in the storage 16. The necessary feeders 24 are retrieved from the storage 16 and supplied to the mounting apparatus 20, and the used feeders 24 are replaced by the mounting apparatus 20. , and collected in the stocker 16. Also, in the storage shed 16, the AGV 55 can also replenish the feeder 24 and recover it. The storage 16 is partitioned into a plurality of storage sections such as a first storage section 16a and a second storage section 16b, and the feeder 24 can be stored in each storage section.
 実装制御装置38は、CPUやROM、RAM、HDDなどを含む汎用のコンピュータであり、キーボードやマウスなどの入力デバイスやディスプレイなどの出力デバイスが接続される。実装制御装置38のHDDなどの記憶装置には、基板Sの生産計画や基板Sの生産に関連した生産情報が記憶される。生産計画は、基板Sへの部品の実装順や、基板Sの生産数等を規定する。また、生産情報は、基板Sにおけるはんだの印刷位置を示す情報や、基板Sに実装される部品の情報、各部品の実装位置などが含まれる。部品の情報には、各実装装置20で実装される部品種の他、部品の在庫状況として、各実装装置20や保管庫16へのフィーダ24の配置状況などを示す。実装制御装置38は、基板Sの生産に際し、生産計画および生産情報に基づいて、印刷装置12や印刷検査装置14、ローダ18、実装装置20、実装検査装置28、リフロー装置30、リフロー検査装置32などに各種指令信号を与える。また、実装制御装置38は、搬送制御装置58と通信可能に接続されており、ローダ18の作業状況に関する情報やAGV55の走行状況に関する情報などをやり取りする。 The mounting control device 38 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display. A storage device such as an HDD of the mounting control device 38 stores a production plan for the board S and production information related to the production of the board S. FIG. The production plan defines the order in which components are mounted on the board S, the number of boards S to be produced, and the like. Further, the production information includes information indicating the solder print position on the board S, information on the components to be mounted on the board S, the mounting position of each component, and the like. The component information indicates the types of components to be mounted by each mounting device 20, and the arrangement status of the feeders 24 in each mounting device 20 and the stocker 16 as part inventory status. When producing the board S, the mounting control device 38 controls the printing device 12, the print inspection device 14, the loader 18, the mounting device 20, the mounting inspection device 28, the reflow device 30, the reflow inspection device 32, based on the production plan and production information. etc., and various command signals are given. Further, the mounting control device 38 is communicably connected to the transfer control device 58, and exchanges information regarding the work status of the loader 18, information regarding the running status of the AGV 55, and the like.
 AGV55は、図示は省略するが、車輪を回転駆動させるモータや電力を供給するバッテリなどを備え、フィーダ24などの実装関連処理に用いられる部材を、倉庫60と保管庫16との間などで自動搬送する。AGV55は、例えば、倉庫60から必要なフィーダ24を取り出して保管庫16に自動搬送して配膳(供給)したり、保管庫16から使用済みのフィーダ24を回収して倉庫60に自動搬送して収容したりする。なお、AGV55は、フィーダ24を自動で搬送するが、実装ユニット22が備えるヘッド、ノズルなどの採取部材、はんだの収容部材、スクリーンマスクなど、実装関連処理に用いられる部材を自動で搬送するものであればよい。 Although not shown, the AGV 55 includes a motor for rotating wheels and a battery for supplying power, and automatically moves members used for mounting-related processing such as the feeder 24 between the warehouse 60 and the storage warehouse 16. transport. The AGV 55, for example, takes out the necessary feeder 24 from the warehouse 60 and automatically conveys it to the stocker 16 for distribution (supply), or collects the used feeder 24 from the stocker 16 and automatically conveys it to the warehouse 60. accommodate. Although the AGV 55 automatically conveys the feeder 24, it also automatically conveys the members used in mounting-related processing, such as the heads, nozzles, and other sampling members provided in the mounting unit 22, solder storage members, screen masks, and the like. I wish I had.
 ここで、AGV55と保管庫16との間では、例えば複数のフィーダ24を所定の搭載部材としてのマガジン55aに搭載した状態で、マガジン55aごと一括で自動交換可能となっている。ローダ18は、保管庫16の上述した第1保管部16aおよび第2保管部16bのうち一方の保管部が空いた状態で、他方の保管部に対してフィーダ24を出し入れして使用済みのフィーダ24を他方の保管部に回収する。AGV55は、フィーダ24の配膳と回収とを行う場合、まず、保管庫16の第1保管部16aおよび第2保管部16bのうち一方の保管部に対し、配膳対象の複数のフィーダ24をマガジン55aごと払い出して配膳する。次に、AGV55は、第1保管部16aおよび第2保管部16bのうち他方の保管部に回収された複数のフィーダ24をマガジン55aごと受け取って回収する。AGV55は、回収したフィーダ24を倉庫60まで自動搬送する。 Here, between the AGV 55 and the stocker 16, for example, in a state where a plurality of feeders 24 are mounted on a magazine 55a as a predetermined mounting member, the magazine 55a can be collectively and automatically exchanged. The loader 18 inserts and removes the feeder 24 into and out of the other storage unit while one of the above-described first storage unit 16a and second storage unit 16b of the storage unit 16 is vacant. 24 is recovered to the other storage unit. When the AGV 55 distributes and collects the feeders 24, the AGV 55 first stores a plurality of feeders 24 to be served in one of the first storage section 16a and the second storage section 16b of the storage 16, and stores the plurality of feeders 24 in the magazine 55a. Pay out and serve. Next, the AGV 55 receives and collects the plurality of feeders 24 collected in the other one of the first storage section 16a and the second storage section 16b together with the magazine 55a. The AGV 55 automatically conveys the collected feeder 24 to the warehouse 60 .
 倉庫60には、作業者Mにより収容されたフィーダ24やAGV55により自動搬送されたフィーダ24などの各種部材が保管されている。なお、AGV55は、倉庫60に対して複数のフィーダ24をマガジン55aごと一括で出し入れすることができる。また、充電ステーション57は、所定の充電位置に駐車した1または複数台のAGV55のバッテリを充電する設備である。なお、充電ステーション57は、所定の充電位置にAGV55が駐車すると、コネクタが接続されて給電可能となる構成でもよいし、非接触で給電可能となる構成でもよい。 In the warehouse 60, various members such as the feeder 24 accommodated by the worker M and the feeder 24 automatically transported by the AGV 55 are stored. Note that the AGV 55 can collectively load and unload a plurality of feeders 24 into and out of the warehouse 60 together with the magazine 55a. Also, the charging station 57 is a facility for charging the batteries of one or a plurality of AGVs 55 parked at a predetermined charging position. The charging station 57 may be configured such that when the AGV 55 is parked at a predetermined charging position, a connector is connected to enable power supply, or may be configured to enable power supply in a non-contact manner.
 搬送制御装置58は、CPUやROM、RAM、HDDなどを含む汎用のコンピュータであり、キーボードやマウスなどの入力デバイスやディスプレイなどの出力デバイスが接続される。搬送制御装置58は、無線によりAGV55と通信接続が可能に構成されており、AGV55の位置情報を取得したり、AGV55の発車や待機などの走行制御を行ったり、AGV55のバッテリ残量などの状態を取得したりする。また、搬送制御装置58は、充電ステーション57におけるAGV55の充電制御なども行う。 The transport control device 58 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display. The transport control device 58 is configured to be able to communicate with the AGV 55 wirelessly, acquires the position information of the AGV 55, performs travel control such as departure and standby of the AGV 55, and checks the state of the AGV 55 such as the remaining battery level. or get The transport control device 58 also performs charging control of the AGV 55 at the charging station 57 and the like.
 管理装置5は、CPUやROM、RAM、HDDなどを含む汎用のコンピュータであり、キーボードやマウスなどの入力デバイスやディスプレイなどの出力デバイスが接続される。管理装置5は、各実装ライン10の各実装制御装置38や搬送制御装置58と通信可能に構成されている。管理装置5は、各実装ライン10の基板Sの生産計画や生産情報を各実装制御装置38に送信する。管理装置5は、各実装制御装置38から基板Sの生産状況や生産に必要なフィーダ24の使用状況、保管庫16におけるフィーダ24の配置状況などを受信する。なお、生産状況には、異なる種類の基板に対する生産準備としてスクリーンマスクの交換やフィーダ24の交換などを行う段取り替えの状況を含む。また、管理装置5は、各AGV55の走行計画(搬送計画)を搬送制御装置58に送信したり、搬送制御装置58から各AGV55の走行状況やバッテリ残量、充電状況などを受信したりする。なお、管理装置5は、各実装ライン10の基板Sの生産計画や基板Sの生産状況、生産に必要なフィーダ24に関する情報などに基づいて、各AGV55におけるフィーダ24の搬送予定や充電予定などを含む走行計画を作成する。 The management device 5 is a general-purpose computer including a CPU, ROM, RAM, HDD, etc., and is connected to input devices such as a keyboard and mouse, and output devices such as a display. The management device 5 is configured to be able to communicate with each mounting control device 38 and the transport control device 58 of each mounting line 10 . The management device 5 transmits the production plan and production information of the board S of each mounting line 10 to each mounting control device 38 . The management device 5 receives the production status of the boards S, the usage status of the feeders 24 required for production, the arrangement status of the feeders 24 in the stocker 16, and the like from each mounting control device 38 . Note that the production status includes the status of setup changes such as replacement of the screen mask and replacement of the feeder 24 as production preparations for substrates of different types. In addition, the management device 5 transmits a travel plan (transportation plan) of each AGV 55 to the transport control device 58, and receives from the transport control device 58 the travel status, remaining battery level, charge status, and the like of each AGV 55. In addition, the management device 5 schedules the transportation and charging of the feeder 24 in each AGV 55 based on the production plan of the board S of each mounting line 10, the production status of the board S, information on the feeder 24 necessary for production, and the like. Create a trip plan including;
 こうして構成された実装システム1の動作、特にAGV55の走行制御について説明する。図5は、AGV走行制御の一例を示すフローチャートであり、保管庫16のフィーダ24をAGV55に回収させる際に搬送制御装置58により実行される。また、図6は、AGV55が保管庫16へ走行する様子の一例を示す説明図である。 The operation of the mounting system 1 configured in this way, especially the traveling control of the AGV 55 will be described. FIG. 5 is a flowchart showing an example of AGV running control, which is executed by the transport control device 58 when the AGV 55 collects the feeder 24 of the storage 16 . FIG. 6 is an explanatory diagram showing an example of how the AGV 55 travels to the storage shed 16. As shown in FIG.
 まず、搬送制御装置58は、実装制御装置38との通信により保管庫16におけるフィーダ24の回収状況を取得し(S100)、回収割合Rが所定割合Rref以上であるか否かを判定する(S110)。回収割合Rは、回収先の保管部(第1保管部16aまたは第2保管部16b)に回収される予定のフィーダ24の数のうち回収済みのフィーダ24の数の割合、即ち回収予定数に対する回収済み数の割合を示すものである。例えば、本実施形態の所定割合Rrefは、100%よりも小さな80%などの値に予め定められている。なお、所定割合Rrefを100%に定めて、S110で回収が完了しているか否かが判定されてもよい。また、S100のフィーダ24の回収状況として、S110の判定を実装制御装置38が行った結果が送信されてもよい。搬送制御装置58は、S110で回収割合Rが所定割合Rref以上であると判定すると、AGV55を走行開始位置P1(図6参照)から目的地である保管庫16に向けて走行を開始させる(S120)。 First, the transport control device 58 acquires the recovery status of the feeders 24 in the storage 16 through communication with the mounting control device 38 (S100), and determines whether or not the recovery rate R is equal to or greater than a predetermined rate Rref (S110). ). The collection ratio R is the ratio of the number of collected feeders 24 to the number of feeders 24 scheduled to be collected in the collection destination storage unit (first storage unit 16a or second storage unit 16b), i. It shows the percentage of the collected number. For example, the predetermined ratio Rref in this embodiment is set in advance to a value such as 80% which is smaller than 100%. It should be noted that the predetermined ratio Rref may be set to 100%, and it may be determined in S110 whether or not the recovery is completed. Further, the result of the determination of S110 by the mounting control device 38 may be transmitted as the collection status of the feeder 24 in S100. When the transport control device 58 determines in S110 that the recovery rate R is equal to or greater than the predetermined rate Rref, it causes the AGV 55 to start traveling from the travel start position P1 (see FIG. 6) toward the destination storage shed 16 (S120). ).
 そして、搬送制御装置58は、AGV55の位置情報に基づいてAGV55が待機位置P2(図6参照)に到着するのを待つ(S130)。待機位置P2は、目的地である保管庫16よりも手前の位置であって、AGV55が待機してもローダ18の作業や移動に干渉しない位置として定められている。搬送制御装置58は、AGV55が待機位置P2に到着したと判定すると、実装制御装置38との通信により保管庫16におけるフィーダ24の回収状況とローダ18の退避状況とを取得する(S140)。なお、回収状況は、S100と同様に、回収先の保管部(第1保管部16aまたは第2保管部16b)における割合を示す。次に、搬送制御装置58は、フィーダ24の回収が完了即ち回収割合Rが100%となったか否か(S150)、ローダ18が保管庫16前から退避したか否か(S160)、をそれぞれ判定する。なお、実装制御装置38は、フィーダ24の回収が完了すると、速やかにローダ18を保管庫16前から退避させるものとする。あるいは、実装制御装置38は、搬送制御装置58との通信によりAGV55が待機位置P2に到着する前にローダ18の作業を中断させて保管庫16前から退避させてもよい。 Then, the transport control device 58 waits for the AGV 55 to arrive at the standby position P2 (see FIG. 6) based on the position information of the AGV 55 (S130). The standby position P2 is a position before the storage 16, which is the destination, and is defined as a position where the AGV 55 does not interfere with the work and movement of the loader 18 even if it waits. When the transport control device 58 determines that the AGV 55 has arrived at the standby position P2, it acquires the recovery status of the feeder 24 in the storage 16 and the evacuation status of the loader 18 through communication with the mounting control device 38 (S140). As in S100, the collection status indicates the ratio in the collection destination storage unit (first storage unit 16a or second storage unit 16b). Next, the transport control device 58 determines whether or not the collection of the feeder 24 is completed, that is, whether or not the collection ratio R has reached 100% (S150), and whether or not the loader 18 has evacuated from the storage box 16 (S160). judge. It should be noted that the mounting control device 38 promptly retracts the loader 18 from the front of the stocker 16 when the collection of the feeder 24 is completed. Alternatively, the mounting control device 38 may communicate with the transport control device 58 to interrupt the work of the loader 18 and retract the AGV 55 from the front of the storage 16 before the AGV 55 reaches the standby position P2.
 搬送制御装置58は、S150でフィーダ24の回収が完了していないと判定するか、S160でローダ18が保管庫16前から退避していないと判定すると、待機位置P2で待機するようにAGV55に待機指示を出力して(S170)、S140~S160の処理を繰り返す。即ち、搬送制御装置58は、AGV55を待機位置P2で待機させながら、保管庫16におけるフィーダ24の回収が完了してローダ18が退避するのを待つ。なお、搬送制御装置58は、先にS170の処理を行って待機位置P2でAGV55を待機させてから、S140~S160の処理を行ってもよい。 When the transport control device 58 determines in S150 that the collection of the feeder 24 has not been completed or determines in S160 that the loader 18 has not retreated from the front of the storage 16, the transport control device 58 instructs the AGV 55 to wait at the standby position P2. A standby instruction is output (S170), and the processing of S140 to S160 is repeated. That is, the transport control device 58 waits for the loader 18 to retreat after the recovery of the feeder 24 in the stocker 16 is completed while causing the AGV 55 to wait at the standby position P2. Note that the transport control device 58 may first perform the processing of S170 to cause the AGV 55 to wait at the standby position P2, and then perform the processing of S140 to S160.
 一方、搬送制御装置58は、保管庫16へのフィーダ24の回収が完了し且つローダ18が退避したと判定すると、AGV55を回収先の保管部(例えば図6では第1保管部16a)前に移動させてフィーダ24の回収作業を実行させる(S180)。次に、搬送制御装置58は、AGV55によるフィーダ24の回収作業が完了するのを待ち(S190)、回収作業が完了したと判定すると、目的地を倉庫60としてAGV55の走行を開始させることにより(S200)、フィーダ24を倉庫60に回収させて、AGV走行制御を終了する。なお、倉庫60までのAGV55の走行制御は、本発明の要旨をなさないから説明を省略する。搬送制御装置58は、AGV55の走行を開始させると、作業完了通知を実装制御装置38に送信する。作業完了通知を受けた実装制御装置38は、ローダ18の保管庫16への移動および作業を許可する。 On the other hand, when the transport control device 58 determines that the collection of the feeder 24 to the storage shed 16 is completed and the loader 18 is retracted, the AGV 55 is moved in front of the destination storage unit (for example, the first storage unit 16a in FIG. 6). The feeder 24 is moved to perform the collection work (S180). Next, the transport control device 58 waits for the AGV 55 to complete the collection work of the feeder 24 (S190), and when it determines that the collection work has been completed, the AGV 55 starts traveling with the warehouse 60 as the destination ( S200), the feeder 24 is collected in the warehouse 60, and the AGV travel control is terminated. Note that the travel control of the AGV 55 up to the warehouse 60 does not constitute the gist of the present invention, so the description thereof will be omitted. When the AGV 55 starts running, the transport control device 58 transmits a work completion notice to the mounting control device 38 . The mounting control device 38 that has received the work completion notification permits the movement of the loader 18 to the storage 16 and the work.
 ここで、本実施形態の構成要素と本開示の構成要素との対応関係を明らかにする。本実施形態の実装ライン10が実装ラインに相当し、AGV55が自動搬送車に相当し、搬送制御装置58が制御装置に相当する。 Here, the correspondence between the components of the present embodiment and the components of the present disclosure will be clarified. The mounting line 10 of this embodiment corresponds to the mounting line, the AGV 55 corresponds to the automatic carrier, and the transfer control device 58 corresponds to the control device.
 以上説明した実装システム1では、保管庫16におけるフィーダ24の回収状況に基づいて、保管庫16へのAGV55の走行を制御するから、AGV55が保管庫16に近付いた際にフィーダ24の回収が完了していない状況となるのを抑制することができる。したがって、AGV55がフィーダ24の回収を待つ待機時間を削減して、AGV55によるフィーダ24の回収を効率よく行うことができる。 In the mounting system 1 described above, the travel of the AGV 55 to the storage shed 16 is controlled based on the collection status of the feeder 24 in the storage shed 16, so the collection of the feeder 24 is completed when the AGV 55 approaches the storage shed 16. It is possible to suppress the situation where it is not done. Therefore, the waiting time for the AGV 55 to wait for the collection of the feeder 24 can be reduced, and the collection of the feeder 24 by the AGV 55 can be efficiently performed.
 また、保管庫16に回収対象のフィーダ24が揃う前にAGV55の走行を開始させて待機位置P2でフィーダ24が揃うまでAGV55を待機させるから、フィーダ24が揃えばAGV55を速やかに保管庫16に移動させて回収作業を行わせることができる。また、フィーダ24の回収割合Rが所定割合Rref以上となった場合にAGV55の走行を開始させるから、走行を開始するタイミングを簡易な処理で適切に定めて待機位置P2での待機時間が長くなるのを抑制することができる。このため、待機位置P2で待機するAGV55が、他のAGV55の走行を阻害するのを抑制することができる。 In addition, since the AGV 55 is caused to start running before the feeders 24 to be collected are ready in the stocker 16 and wait until the feeders 24 are ready at the standby position P2, the AGV 55 can be quickly moved to the stocker 16 when the feeders 24 are ready. It can be moved to perform recovery work. Further, when the recovery rate R of the feeder 24 becomes equal to or greater than the predetermined rate Rref, the AGV 55 starts running, so the timing of starting running is appropriately determined by a simple process, and the waiting time at the waiting position P2 becomes longer. can be suppressed. Therefore, it is possible to prevent the AGV 55 waiting at the waiting position P2 from hindering the traveling of the other AGVs 55 .
 なお、本開示は上述した実施形態に何ら限定されることはなく、本開示の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It goes without saying that the present disclosure is by no means limited to the above-described embodiments, and can be implemented in various forms as long as they fall within the technical scope of the present disclosure.
 例えば、上述した実施形態では、搬送制御装置58は、S130ではAGV55の位置情報に基づいてAGV55が待機位置P2に到着したか否かを判定したが、これに限られるものではない。搬送制御装置58は、AGV55の走行開始タイミングやAGV55の速度、待機位置P2までの距離などから待機位置P2への到着タイミングを予測し、S130ではその到着タイミングとなったか否かを判定してもよい。 For example, in the above-described embodiment, the transport control device 58 determines whether or not the AGV 55 has arrived at the standby position P2 based on the positional information of the AGV 55 in S130, but the present invention is not limited to this. The transport control device 58 predicts the arrival timing at the standby position P2 from the travel start timing of the AGV 55, the speed of the AGV 55, the distance to the standby position P2, etc., and determines whether or not the arrival timing has come at S130. good.
 実施形態では、所定割合Rrefを100%よりも小さな値としたが、上述したように100%としてもよい。即ち、保管庫16に回収対象のフィーダ24が揃った場合に走行開始位置P1から保管庫16への走行を開始するように、AGV55を制御してもよい。こうすれば、AGV55が保管庫16に近付いた際に、保管庫16へのフィーダ24の回収を待つための待機時間を確実に削減することができる。また、待機位置P2でAGV55が待機することにより、他のAGV55と干渉するのを防止することができる。 Although the predetermined ratio Rref is set to a value smaller than 100% in the embodiment, it may be set to 100% as described above. That is, the AGV 55 may be controlled so as to start traveling from the travel start position P1 to the storage 16 when the feeders 24 to be collected are aligned in the storage 16 . In this way, when the AGV 55 approaches the storage 16, the waiting time for waiting for the feeder 24 to be collected into the storage 16 can be reliably reduced. Further, by waiting at the standby position P2, the AGV 55 can be prevented from interfering with other AGVs 55 .
 実施形態では、所定割合Rrefを予め定められた値(固定値)としたが、これに限られず、作業者などから所定割合Rrefの入力を受け付けて設定可能なものとしてもよい。あるいは、搬送制御装置58が、走行開始位置P1から目的地である保管庫16または待機位置P2までのAGV55の走行距離が長いほど小さくなる傾向に所定割合Rrefを設定可能なものとしてもよい。こうすれば、AGV55の走行距離が長いほどAGV55を早めに走行開始させることになる。即ち、待機位置P2でAGV55が待機する時間を削減するように走行開始タイミングを定めることができるから、AGV55が他のAGV55などと干渉するのをより確実に防止しつつフィーダ24の回収をより効率よく行うことができる。 In the embodiment, the predetermined ratio Rref is a predetermined value (fixed value), but it is not limited to this, and may be set by receiving an input of the predetermined ratio Rref from an operator or the like. Alternatively, the transport control device 58 may set the predetermined ratio Rref to decrease as the traveling distance of the AGV 55 from the travel start position P1 to the destination storage 16 or standby position P2 increases. In this way, the longer the traveling distance of the AGV 55 is, the earlier the AGV 55 is caused to start traveling. That is, since the travel start timing can be determined so as to reduce the time during which the AGV 55 waits at the standby position P2, the AGV 55 can be more reliably prevented from interfering with other AGVs 55, and the feeder 24 can be collected more efficiently. can do well.
 実施形態では、保管庫16からフィーダ24を回収する場合を例示して説明したが、これに限られず、保管庫16へのフィーダ24の配膳と保管庫16からのフィーダ24の回収とを連続して行ってもよい。図7は、変形例のAGV走行制御を示すフローチャートであり、図8は、変形例においてAGV55が保管庫16へ走行する様子を示す説明図である。変形例では、実施形態と同じ処理には同じ符号を付して説明を省略する。 In the embodiment, the case of collecting the feeders 24 from the storage 16 has been described as an example, but the present invention is not limited to this, and the delivery of the feeders 24 to the storage 16 and the collection of the feeders 24 from the storage 16 are continuously performed. you can go FIG. 7 is a flowchart showing the AGV travel control of the modification, and FIG. 8 is an explanatory diagram showing how the AGV 55 travels to the storage 16 in the modification. In the modified example, the same reference numerals are given to the same processes as in the embodiment, and the description thereof is omitted.
 図7の変形例では、搬送制御装置58は、まず配膳対象のフィーダ24が揃ったか否かを判定する(S210)。S210では、搬送制御装置58は、倉庫60またはその近傍において、配膳対象の全てのフィーダ24がAGV55に搭載された状態であるか否かを判定すればよい。また、搬送制御装置58は、配膳対象の全てのフィーダ24が搭載されたAGV55の発車準備が完了しているか否かを判定してもよい。搬送制御装置58は、S210で配膳対象のフィーダ24が揃ったと判定すると、S100で保管庫16におけるフィーダ24の回収状況を取得し、フィーダ24の回収が可能であるか否かを判定する(S110b)。例えばS110bでは、第1保管部16aおよび第2保管部16bのいずれかに回収対象のフィーダ24が揃っているか否か即ち回収割合Rが100%であるか否かが判定される。搬送制御装置58は、S110bで回収可能であると判定すると、S120で保管庫16へのAGV55の走行を開始させる。 In the modified example of FIG. 7, the transport control device 58 first determines whether or not the feeders 24 to be served are complete (S210). In S<b>210 , the transport control device 58 may determine whether or not all the feeders 24 to be served are mounted on the AGV 55 in the warehouse 60 or its vicinity. Further, the transport control device 58 may determine whether or not the AGV 55 on which all the feeders 24 to be served are ready for departure. When determining in S210 that the feeders 24 to be served are complete, the transport control device 58 acquires the collection status of the feeders 24 in the stocker 16 in S100, and determines whether or not the feeders 24 can be collected (S110b). ). For example, in S110b, it is determined whether or not the feeders 24 to be collected are present in either the first storage unit 16a or the second storage unit 16b, that is, whether the collection ratio R is 100%. When the transport control device 58 determines in S110b that collection is possible, in S120 the AGV 55 starts traveling to the storage shed 16. As shown in FIG.
 この変形例では、S110bでフィーダ24の回収が可能であることを判定した上でAGV55の走行を開始させる。このため、搬送制御装置58は、S130でAGV55が待機位置P2に到着した際にフィーダ24の回収状況を再度取得して回収完了を判定する必要がないから、S140bではローダ18の退避状況を取得し、S150の処理を省略する。なお、変形例でも、搬送制御装置58がS110bで回収割合Rが所定割合Rref以上であることを判定するものとして、実施形態と同様にS140,S150の処理を行ってもよい。搬送制御装置58は、S160で保管庫16からローダ18が退避したと判定すると、まず、AGV55を配膳先の一方の保管部(例えば図8では第1保管部16a)前に移動させてフィーダ24の配膳作業を実行させる(S175)。次に、搬送制御装置58は、配膳作業が完了したと判定すると(S177)、AGV55を回収先の他方の保管部(例えば図8では第2保管部16b)前に移動させてフィーダ24の回収作業を実行させる。 In this modification, it is determined in S110b that the feeder 24 can be recovered, and then the AGV 55 starts running. Therefore, when the AGV 55 arrives at the standby position P2 in S130, the transport control device 58 does not need to acquire the recovery status of the feeder 24 again to determine recovery completion. and the processing of S150 is omitted. Also in the modified example, the processing of S140 and S150 may be performed as in the embodiment, assuming that the transport control device 58 determines in S110b that the recovery rate R is equal to or greater than the predetermined rate Rref. When the transport control device 58 determines that the loader 18 has been withdrawn from the storage 16 in S160, first, the AGV 55 is moved in front of one storage section (for example, the first storage section 16a in FIG. (S175). Next, when the transport control device 58 determines that the serving work is completed (S177), the AGV 55 is moved to the front of the other storage unit (for example, the second storage unit 16b in FIG. 8) to collect the feeder 24. get the work done.
 このように、図7の変形例では、配膳対象のフィーダ24が揃っても直ちにAGV55を発車させずに、回収対象のフィーダ24を回収可能であることを確認してからAGV55を発車させる。このため、AGV55が待機位置P2に到着してから、フィーダ24の回収が可能な状態となるのを待つ必要がない。また、AGV55は、フィーダ24の配膳と回収とを連続的に行うから、別々に行うものに比して移動ロスを低減して効率よく行うことができる。 Thus, in the modified example of FIG. 7, the AGV 55 is not started immediately after the feeders 24 to be served are ready, but the AGV 55 is started after confirming that the feeders 24 to be collected can be collected. Therefore, it is not necessary to wait for the feeder 24 to be ready for collection after the AGV 55 reaches the standby position P2. In addition, since the AGV 55 continuously performs the feeding and collection of the feeder 24, it is possible to reduce the movement loss and efficiently perform the feeding and collection as compared with the one that is performed separately.
 また、図9の変形例も、保管庫16へのフィーダ24の配膳と保管庫16からのフィーダ24の回収とを連続的に行うものである。図9の変形例では、搬送制御装置58は、まず、保管庫16におけるフィーダ24の状況として空き状況と回収状況とを取得し(S100b)、配膳対象のフィーダ24を配膳可能で且つ回収対象のフィーダ24を回収可能であるか否かを判定する(S110c)。S110cでは、第1保管部16aおよび第2保管部16bの一方が空いているか否かが判定されると共に、第1保管部16aおよび第2保管部16bの他方に回収対象のフィーダ24が揃っているか否か即ち回収割合Rが100%であるか否かが判定される。搬送制御装置58は、S110cで配膳可能で且つ回収可能であると判定すると、S120で保管庫16へのAGV55の走行を開始させる。以降は図7と同じ処理を行うため、説明を省略する。 Also, in the modification of FIG. 9, the feeding of the feeders 24 to the stocker 16 and the collection of the feeders 24 from the stocker 16 are continuously performed. In the modified example of FIG. 9, the transport control device 58 first acquires the empty status and collection status as the status of the feeders 24 in the stocker 16 (S100b), It is determined whether or not the feeder 24 can be collected (S110c). In S110c, it is determined whether or not one of the first storage unit 16a and the second storage unit 16b is vacant, and the other of the first storage unit 16a and the second storage unit 16b is filled with feeders 24 to be collected. It is determined whether or not there is, that is, whether or not the recovery rate R is 100%. When the transportation control device 58 determines in S110c that the food can be served and collected, it causes the AGV 55 to start traveling to the stocker 16 in S120. Since the same processing as in FIG. 7 is performed thereafter, the description is omitted.
 このように、図9の変形例では、回収対象のフィーダ24を回収可能で且つ配膳対象のフィーダ24を配膳可能であることを確認してからAGV55を発車させる。このため、AGV55が待機位置P2に到着してから、フィーダ24の配膳が可能な状態や回収が可能な状態となるのを待つ必要がない。また、図7の変形例と同様に、フィーダ24の配膳と回収とを連続的に効率よく行うことができる。なお、図9の変形例においても、図7と同様に、S100bの前にS210の判定を行ってもよい。 Thus, in the modified example of FIG. 9, the AGV 55 is started after confirming that the feeder 24 to be collected can be collected and the feeder 24 to be served can be served. For this reason, it is not necessary to wait until the feeder 24 becomes ready for serving or ready for collection after the AGV 55 arrives at the standby position P2. Further, similarly to the modified example of FIG. 7, the feeding and collection of the feeders 24 can be performed continuously and efficiently. Note that in the modification of FIG. 9 as well, the determination of S210 may be performed before S100b, as in FIG.
 実施形態では、実装システム1(実装ライン10)がローダ18を備えたが、これに限られず、ローダ18を備えなくてもよい。例えば作業者が保管庫16と実装装置20との間でフィーダ24を交換して、取り外したフィーダ24を保管庫16に回収するものなどとしてもよい。このようにした場合でも、回収対象のフィーダ24が保管庫16に揃うことなどを待つためにAGV55の待機が必要となることがあるため、実施形態と同様に回収状況に基づいてAGV55の走行を制御することによる効果がある。 Although the mounting system 1 (mounting line 10) includes the loader 18 in the embodiment, the present invention is not limited to this, and the loader 18 may not be included. For example, an operator may replace the feeder 24 between the stocker 16 and the mounting apparatus 20 and collect the removed feeder 24 in the stocker 16 . Even in this case, the AGV 55 may need to wait for the feeders 24 to be collected to be collected in the stocker 16. There is an effect by controlling.
 実施形態では、フィーダ24などの実装関連処理に用いられる部材が、AGV55により実装ライン10内の専用の保管庫16に搬送されたが、これに限られず、実装ライン10の所定箇所に搬送されるものであればよい。例えば、図3の実装装置20の下方に設けられた保管庫など、各装置(印刷装置12や印刷装置14、実装装置20、実装検査装置28など)に設けられた保管庫に搬送されるものでもよい。 In the embodiment, the members used for mounting-related processing such as the feeder 24 are conveyed by the AGV 55 to the dedicated storage 16 in the mounting line 10, but are not limited to this, and are conveyed to a predetermined location in the mounting line 10. Anything is fine. For example, what is transported to a storage provided in each device (printing device 12, printing device 14, mounting device 20, mounting inspection device 28, etc.) such as a storage provided below mounting device 20 in FIG. It's okay.
 ここで、本開示の実装システムは、以下のように構成してもよい。例えば、本開示の実装システムにおいて、前記制御装置は、前記所定箇所に回収対象の前記部材が揃った場合に所定の走行開始位置から前記所定箇所への走行を開始するように、前記自動搬送車を制御するものとしてもよい。こうすれば、自動搬送車が所定箇所に到着したり近付いた際に、自動搬送車が所定箇所への部材の回収を待つのを防止して、待機時間を確実に削減することができる。また、所定箇所の近くで自動搬送車が待機することにより、待機中の自動搬送車と他の装置とが干渉するのを防止することができる。 Here, the implementation system of the present disclosure may be configured as follows. For example, in the mounting system of the present disclosure, the control device causes the automatic guided vehicle to start traveling from a predetermined traveling start position to the predetermined location when the members to be collected are aligned at the predetermined location. may be controlled. In this way, when the automatic guided vehicle arrives at or approaches the predetermined location, it is possible to prevent the automatic guided vehicle from waiting for collection of the members to the predetermined location, thereby reliably reducing the waiting time. Further, by having the automatic guided vehicle wait near the predetermined location, it is possible to prevent interference between the waiting automatic guided vehicle and other devices.
 本開示の実装システムにおいて、前記制御装置は、前記所定箇所に回収対象の前記部材が揃う前に所定の走行開始位置から前記所定箇所への走行を開始し、前記走行開始位置よりも前記所定箇所に近い所定の待機位置で回収対象の前記部材が揃うまで待機するように、前記自動搬送車を制御するものとしてもよい。こうすれば、所定箇所に回収対象の部材が揃えば、自動搬送車を速やかに所定箇所に移動させることができるから、部材をより効率よく回収することができる。 In the mounting system of the present disclosure, the control device starts traveling from a predetermined travel start position to the predetermined location before the members to be collected are aligned at the predetermined location, and moves from the travel start position to the predetermined location. The automatic guided vehicle may be controlled so as to wait until the members to be collected are ready at a predetermined standby position close to . In this way, when the members to be collected are arranged at the predetermined location, the automatic guided vehicle can be quickly moved to the predetermined location, so that the members can be collected more efficiently.
 本開示の実装システムにおいて、前記制御装置は、前記回収対象の前記部材が揃う前において該回収対象のうち所定割合以上の前記部材が揃った場合に前記走行開始位置から走行を開始するように、前記自動搬送車を制御するものとしてもよい。こうすれば、自動搬送車が所定箇所に向けて走行を開始するタイミングを簡易な処理で適切に定めることができるから、待機位置での待機時間が長くなるのを抑制することができる。 In the mounting system of the present disclosure, the control device starts traveling from the traveling start position when a predetermined proportion or more of the members to be collected are arranged before the members to be collected are arranged. The automatic guided vehicle may be controlled. This makes it possible to appropriately determine the timing at which the automatic guided vehicle starts traveling toward the predetermined location by a simple process, so it is possible to suppress the waiting time at the waiting position from becoming longer.
 本開示の実装システムにおいて、前記所定箇所には、前記部材が回収される回収箇所と、前記部材が配膳される配膳箇所とが設けられており、前記制御装置は、前記配膳箇所に配膳される配膳対象の前記部材が揃った状態で、前記回収箇所における前記部材の回収状況に基づいて回収対象の前記部材が揃ったことを確認した場合に、配膳対象の前記部材が搭載された前記自動搬送車が所定の走行開始位置から前記所定箇所への走行を開始し、前記所定箇所では前記配膳箇所に配膳対象の前記部材を配膳した後に前記回収箇所から回収対象の前記部材を回収するように、前記自動搬送車を制御するものとしてもよい。こうすれば、自動搬送車は、部材の配膳と回収とを連続的に行うことができるから、部材の配膳と回収とをそれぞれ別々に行うために移動するものに比して移動ロスを低減することができる。したがって、部材の回収効率と配膳効率とを向上させることができる。 In the mounting system of the present disclosure, the predetermined location is provided with a collection location where the member is collected and a serving location where the member is served, and the control device is placed at the serving location. When it is confirmed that the members to be collected are ready based on the collection status of the members at the collection location in a state where the members to be arranged are arranged, the automatic transport in which the members to be arranged are mounted. so that the vehicle starts traveling from a predetermined travel start position to the predetermined location, and after the member to be served is placed at the serving location at the predetermined location, the member to be recovered is collected from the recovery location, The automatic guided vehicle may be controlled. In this way, the automatic guided vehicle can continuously arrange and collect the members, so that movement loss can be reduced compared to the case where the automatic guided vehicle moves to separately arrange and collect the members. be able to. Therefore, it is possible to improve the collection efficiency and the distribution efficiency of the members.
 本開示の実装システムにおいて、前記所定箇所には、前記部材が回収される回収箇所と、前記部材が配膳される配膳箇所とが設けられており、前記制御装置は、前記回収箇所における前記部材の回収状況と前記配膳箇所における前記部材の配膳状況とに基づいて回収対象の前記部材が揃うと共に前記配膳箇所に配膳対象の前記部材の配膳が可能であることを確認した場合に、配膳対象の前記部材が搭載された前記自動搬送車が所定の走行開始位置から前記所定箇所への走行を開始し、前記所定箇所では前記配膳箇所に配膳対象の前記部材を配膳した後に前記回収箇所から回収対象の前記部材を回収するように、前記自動搬送車を制御するものとしてもよい。こうすれば、自動搬送車は、部材の配膳と回収とを連続的に行うことができるから、移動ロスを低減することができる。また、自動搬送車が所定箇所に到着したり近付いた際に、部材の配膳が可能な状況や部材の回収が可能な状況となるのを待つ必要がない。したがって、部材の回収効率と配膳効率とを向上させることができる。 In the mounting system of the present disclosure, the predetermined location includes a collection location where the member is collected and a serving location where the member is served. When it is confirmed that the members to be collected are ready based on the collection situation and the arrangement situation of the members at the arrangement location and that the members to be arranged can be arranged at the arrangement location, The automatic guided vehicle on which the member is mounted starts traveling from a predetermined travel start position to the predetermined location, and after distributing the member to be distributed to the distribution location at the predetermined location, the member to be collected from the collection location. The automatic guided vehicle may be controlled to collect the member. In this way, the automatic guided vehicle can continuously arrange and collect the members, thereby reducing movement loss. In addition, when the automatic guided vehicle arrives at or approaches a predetermined location, there is no need to wait for a state in which it is possible to arrange the members or a state in which the members can be collected. Therefore, it is possible to improve the collection efficiency and the distribution efficiency of the members.
 本開示は、部材が自動搬送車で回収される実装システムなどに利用可能である。 The present disclosure can be used for a mounting system in which members are collected by an automatic guided vehicle.
 1 実装システム、5 管理装置、10,10A,10B 実装ライン、12 印刷装置、14 印刷検査装置、16 保管庫、16a 第1保管部、16b 第2保管部、18 ローダ、20 実装装置、22 実装ユニット、24 フィーダ、28 実装検査装置、30 リフロー装置、32 リフロー検査装置、38 実装制御装置、50 搬送システム、55 自動搬送車(AGV)、55a マガジン、57 充電ステーション、58 搬送制御装置、60 倉庫、M 作業者、S 基板。 1 mounting system, 5 management device, 10, 10A, 10B mounting line, 12 printing device, 14 print inspection device, 16 storage, 16a first storage unit, 16b second storage unit, 18 loader, 20 mounting device, 22 mounting Unit, 24 Feeder, 28 Mounting inspection device, 30 Reflow device, 32 Reflow inspection device, 38 Mounting control device, 50 Transfer system, 55 Automatic guided vehicle (AGV), 55a Magazine, 57 Charging station, 58 Transfer control device, 60 Warehouse , M Worker, S Substrate.

Claims (6)

  1.  部品の実装に関する実装関連処理を行う複数の実装関連装置が並んで配置され、前記実装関連処理に用いられた部材が所定箇所に回収される実装ラインを備え、自動搬送車により前記所定箇所から前記部材が回収される実装システムであって、
     前記所定箇所における前記部材の回収状況に基づいて、前記所定箇所への前記自動搬送車の走行を制御する制御装置
     を備える実装システム。
    A plurality of mounting-related devices for performing mounting-related processing related to component mounting are arranged side by side, and a mounting line is provided in which the members used in the mounting-related processing are collected at a predetermined location, and an automatic guided vehicle is used to collect the members from the predetermined location. A mounting system in which components are collected,
    A mounting system comprising: a control device that controls travel of the automatic guided vehicle to the predetermined location based on the collection status of the members at the predetermined location.
  2.  請求項1に記載の実装システムであって、
     前記制御装置は、前記所定箇所に回収対象の前記部材が揃った場合に所定の走行開始位置から前記所定箇所への走行を開始するように、前記自動搬送車を制御する
     実装システム。
    The mounting system according to claim 1,
    The mounting system, wherein the control device controls the automatic guided vehicle so as to start traveling from a predetermined traveling start position to the predetermined location when the members to be collected are aligned at the predetermined location.
  3.  請求項1に記載の実装システムであって、
     前記制御装置は、前記所定箇所に回収対象の前記部材が揃う前に所定の走行開始位置から前記所定箇所への走行を開始し、前記走行開始位置よりも前記所定箇所に近い所定の待機位置で回収対象の前記部材が揃うまで待機するように、前記自動搬送車を制御する
     実装システム。
    The mounting system according to claim 1,
    The control device starts traveling from a predetermined travel start position to the predetermined location before the members to be collected are aligned at the predetermined location, and at a predetermined standby position closer to the predetermined location than the travel start position. A mounting system that controls the automatic guided vehicle so as to wait until the members to be collected are ready.
  4.  請求項3に記載の実装システムであって、
     前記制御装置は、前記回収対象の前記部材が揃う前において該回収対象のうち所定割合以上の前記部材が揃った場合に前記走行開始位置から走行を開始するように、前記自動搬送車を制御する
     実装システム。
    The mounting system according to claim 3,
    The control device controls the automatic guided vehicle so as to start traveling from the travel start position when a predetermined proportion or more of the members to be collected are collected before the members to be collected are collected. implementation system.
  5.  請求項1に記載の実装システムであって、
     前記所定箇所には、前記部材が回収される回収箇所と、前記部材が配膳される配膳箇所とが設けられており、
     前記制御装置は、前記配膳箇所に配膳される配膳対象の前記部材が揃った状態で、前記回収箇所における前記部材の回収状況に基づいて回収対象の前記部材が揃ったことを確認した場合に、配膳対象の前記部材が搭載された前記自動搬送車が所定の走行開始位置から前記所定箇所への走行を開始し、前記所定箇所では前記配膳箇所に配膳対象の前記部材を配膳した後に前記回収箇所から回収対象の前記部材を回収するように、前記自動搬送車を制御する
     実装システム。
    The mounting system according to claim 1,
    The predetermined location is provided with a recovery location where the member is recovered and a serving location where the member is served,
    When the control device confirms that the members to be collected have been prepared based on the collection status of the members at the collection location in a state where the members to be served are arranged at the distribution location, The automatic guided vehicle on which the member to be served is mounted starts traveling from a predetermined travel start position to the predetermined location, and at the predetermined location, after the member to be served is arranged at the serving location, the collection location. a mounting system that controls the automatic guided vehicle so as to collect the member to be collected from the mounting system.
  6.  請求項1に記載の実装システムであって、
     前記所定箇所には、前記部材が回収される回収箇所と、前記部材が配膳される配膳箇所とが設けられており、
     前記制御装置は、前記回収箇所における前記部材の回収状況と前記配膳箇所における前記部材の配膳状況とに基づいて回収対象の前記部材が揃うと共に前記配膳箇所に配膳対象の前記部材の配膳が可能であることを確認した場合に、配膳対象の前記部材が搭載された前記自動搬送車が所定の走行開始位置から前記所定箇所への走行を開始し、前記所定箇所では前記配膳箇所に配膳対象の前記部材を配膳した後に前記回収箇所から回収対象の前記部材を回収するように、前記自動搬送車を制御する
     実装システム。
    The mounting system according to claim 1,
    The predetermined location is provided with a recovery location where the member is recovered and a serving location where the member is served,
    The control device is capable of arranging the members to be collected and distributing the members to be distributed to the distribution location based on the collection status of the members at the collection location and the distribution status of the members at the distribution location. When it is confirmed that there is a member to be served, the automatic guided vehicle on which the member to be served is mounted starts traveling from a predetermined travel start position to the predetermined location, and at the predetermined location, the member to be served is located at the location. A mounting system that controls the automatic guided vehicle so as to collect the members to be collected from the collection location after the members are arranged.
PCT/JP2021/003738 2021-02-02 2021-02-02 Mounting system WO2022168165A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017208287A1 (en) * 2016-06-01 2017-12-07 パナソニックIpマネジメント株式会社 Component mounting system
WO2018008148A1 (en) * 2016-07-08 2018-01-11 富士機械製造株式会社 Component-mounting system and management device
WO2019187033A1 (en) * 2018-03-30 2019-10-03 ヤマハ発動機株式会社 Operation management system and component mounting system
WO2020039546A1 (en) * 2018-08-23 2020-02-27 株式会社Fuji Mobile work device, mobile work management system, mounting system, and management method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017208287A1 (en) * 2016-06-01 2017-12-07 パナソニックIpマネジメント株式会社 Component mounting system
WO2018008148A1 (en) * 2016-07-08 2018-01-11 富士機械製造株式会社 Component-mounting system and management device
WO2019187033A1 (en) * 2018-03-30 2019-10-03 ヤマハ発動機株式会社 Operation management system and component mounting system
WO2020039546A1 (en) * 2018-08-23 2020-02-27 株式会社Fuji Mobile work device, mobile work management system, mounting system, and management method

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