WO2022166343A1 - Plastic sleeper and plastic sleeper assembly - Google Patents

Plastic sleeper and plastic sleeper assembly Download PDF

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Publication number
WO2022166343A1
WO2022166343A1 PCT/CN2021/134028 CN2021134028W WO2022166343A1 WO 2022166343 A1 WO2022166343 A1 WO 2022166343A1 CN 2021134028 W CN2021134028 W CN 2021134028W WO 2022166343 A1 WO2022166343 A1 WO 2022166343A1
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Prior art keywords
sleeper
plastic
block
groove
pressure
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PCT/CN2021/134028
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French (fr)
Chinese (zh)
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李武军
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李武军
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Priority claimed from CN202120308260.0U external-priority patent/CN215104298U/en
Application filed by 李武军 filed Critical 李武军
Publication of WO2022166343A1 publication Critical patent/WO2022166343A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0002Platforms, i.e. load supporting devices without provision for handling by a forklift
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B3/00Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails
    • E01B3/44Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails made from other materials only if the material is essential

Definitions

  • first anti-slip concave-convex patterns are provided on the surfaces of the first sleeper block and the second sleeper block that are far away from the protrusions.
  • the clamping foot includes a clamping script body, a clamping base and a reinforcing rib arranged on the clamping script body, and the clamping base and the reinforcing rib are respectively arranged on opposite surfaces of the clamping script body.
  • the pressure-bearing plate has a square structure, and four corners of the pressure-bearing plate are provided with chamfers.
  • the sharp corners are easy to be damaged and the problem of scratching the operator occurs.
  • the design of the chamfer makes it not easy to be cut during assembly, and at the same time increases the aesthetics.
  • this embodiment provides a plastic sleeper, comprising: a first sleeper block 1, a surface of the first sleeper block 1 is provided with a plurality of first protrusions 2, between adjacent first protrusions 2 A first groove 3 is provided; a second sleeper block 4, a plurality of second protrusions 5 are provided on the surface of the first sleeper block 1, and a second groove 6 is provided between the adjacent second protrusions 5;
  • the first protrusion 2 of the sleeper block 1 is correspondingly embedded in the second groove 6 of the second sleeper block 4
  • the second protrusion 5 of the second sleeper block 4 is correspondingly embedded in the first concave of the first sleeper block 1 .
  • the fastener 7, the first sleeper block 1 and the second sleeper block 4 are locked and fixed by the fastener 7.
  • the plastic sleeper of this embodiment can be improved as follows: the surfaces of the first sleeper block 1 and the second sleeper block 4 that are far away from the bulge are all A first anti-slip concave-convex pattern 10 is provided. This setting can prevent slipping when the plastic sleepers are stacked between the plastic sleepers.
  • the plastic sleeper assembly of this embodiment compared with the technical solution of Embodiment 15, can be improved as follows:

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Pallets (AREA)

Abstract

A plastic sleeper and a plastic sleeper assembly, which relate to the technical field of construction engineering. The plastic sleeper comprises: a first sleeper block (1), wherein a surface of the first sleeper block (1) is provided with several first protrusions (2), and a first groove (3) is disposed between the adjacent first protrusions (2); a second sleeper block (4), wherein a surface of the second sleeper block (4) is provided with several second protrusions (5), a second groove (6) is disposed between the adjacent second protrusions (5), the first protrusions (2) of the first sleeper block (1) are correspondingly embedded in the second grooves (6) of the second sleeper block (4), and the second protrusions (5) of the second sleeper block (4) are correspondingly embedded in the first grooves (3) of the first sleeper block (1); and fasteners (7), wherein the first sleeper block (1) and the second sleeper block (4) are fixedly locked by means of the fasteners (7). The plastic sleeper not only has the effect of being solid, but can also achieve the same bearing effect as a solid sleeper, so that a structure involving integral injection molding of a traditional plastic sleeper is avoided.

Description

一种塑胶枕木和塑胶枕木组件A plastic sleeper and a plastic sleeper assembly 技术领域technical field
本实用新型涉及建筑工程技术领域,具体涉及一种塑胶枕木和塑胶枕木组件。The utility model relates to the technical field of construction engineering, in particular to a plastic sleeper and a plastic sleeper assembly.
背景技术Background technique
塑料枕木产品应用于建筑物流基建领域,具体用于修建铁路、搁置货物等。目前在市面上通用的塑料枕木是采用挤出或热压的一体成型技术进行生产,目前的这种一体式结构存在生产成本高,生产效率低等问题。Plastic sleeper products are used in the field of building logistics infrastructure, specifically for building railways, shelving goods, etc. At present, the plastic sleepers commonly used in the market are produced by the integrated molding technology of extrusion or hot pressing. The current integrated structure has problems such as high production cost and low production efficiency.
实用新型内容Utility model content
1、实用新型要解决的技术问题1. Technical problems to be solved by the utility model
针对一体成型的塑胶枕木存在生产成本高、生产效率低的技术问题,本实用新型提供了一种塑胶枕木和塑胶枕木组件,它能够在保证枕木结构强度的前提下节约生产成本,减轻了整体重量,提高了生产及安装效率。Aiming at the technical problems of high production cost and low production efficiency of integrally formed plastic sleepers, the utility model provides a plastic sleeper and a plastic sleeper assembly, which can save the production cost and reduce the overall weight on the premise of ensuring the structural strength of the sleeper. , improve the production and installation efficiency.
2、技术方案2. Technical solutions
为解决上述问题,本实用新型提供的技术方案为:In order to solve the above-mentioned problems, the technical scheme that the utility model provides is:
一种塑胶枕木,包括:第一枕木块,第一枕木块的表面上设有若干第一凸起,相邻第一凸起之间设有第一凹槽;第二枕木块,第一枕木块的表面上设有若干第二凸起,相邻第二凸起之间设有第二凹槽;第一枕木块的第一凸起对应地嵌入于第二枕木块的第二凹槽内,第二枕木块的第二凸起对应地嵌入于第一枕木块的第一凹槽内;紧固件,第一枕木块与第二枕木块通过紧固件锁紧固定。A plastic sleeper, comprising: a first sleeper block, a plurality of first protrusions are arranged on the surface of the first sleeper block, and a first groove is provided between the adjacent first protrusions; a second sleeper block, the first sleeper block A plurality of second protrusions are arranged on the surface of the block, and second grooves are arranged between adjacent second protrusions; the first protrusions of the first sleeper block are correspondingly embedded in the second grooves of the second sleeper block , the second protrusion of the second sleeper block is correspondingly embedded in the first groove of the first sleeper block; the fastener, the first sleeper block and the second sleeper block are locked and fixed by the fastener.
在本实用新型中,通过将第一枕木块的第一凸起和第一凹槽与和第二枕木块的第二凹槽和第二凸起之间的卡接/嵌接,使第一枕木块和第二枕木块形成一个整体的枕木,并使用紧固件对第一枕木块和第二枕木块进行锁紧固定,从而使该塑胶枕木具有实心的效果,同时能达到与实心枕木相同的承重作用,避免了传统塑料枕木一体注塑成型的结构。由此可知,本实施例能够在保证枕木结构强度的前提下,不仅节约生产成本,减轻了整体重量,且提高了生产及安装效率。In the present invention, the first protrusion and the first groove of the first sleeper block and the second groove and the second protrusion of the second sleeper block are clamped/embedded to make the first block The sleeper block and the second sleeper block form an integral sleeper, and the first sleeper block and the second sleeper block are locked and fixed with fasteners, so that the plastic sleeper has a solid effect and can achieve the same effect as a solid sleeper. The load-bearing effect of the traditional plastic sleeper avoids the structure of integral injection molding of traditional plastic sleepers. It can be seen from this that the present embodiment can not only save the production cost, but also reduce the overall weight, and improve the production and installation efficiency under the premise of ensuring the structural strength of the sleeper.
可选的,紧固件具有多个,第一枕木块上设有多个第一通孔,第二枕木块上对应设有多个第二通孔,紧固件依次穿过第一通孔和第二通孔使第一枕木块和第二枕木块锁紧固定或者紧固件依次穿过第二通孔和第一通孔使第一枕木块和第二枕木块锁紧固定。Optionally, there are a plurality of fasteners, the first sleeper block is provided with a plurality of first through holes, the second sleeper block is correspondingly provided with a plurality of second through holes, and the fasteners pass through the first through holes in sequence. and the second through hole to lock and fix the first sleeper block and the second sleeper block, or the fasteners pass through the second through hole and the first through hole in turn to lock and fix the first sleeper block and the second sleeper block.
可选的,还包括多个塑胶堵头,塑胶堵头覆盖密封在紧固件的两端部。Optionally, a plurality of plastic plugs are also included, and the plastic plugs cover and seal both ends of the fastener.
可选的,还包括两条第一提手绳,第一提手绳的两端卡接于第一枕木块和第二枕木块贴合处。Optionally, two first handle ropes are also included, and both ends of the first handle ropes are clamped to the joint of the first sleeper block and the second sleeper block.
可选的,远离凸起的第一枕木块和第二枕木块的表面两侧均凸设有限位台。Optionally, limiting platforms are protruded on both sides of the surfaces of the first sleeper block and the second sleeper block that are away from the protrusions.
可选的,第一枕木块和第二枕木块的两端部均设有容纳空间,容纳空间内设有手指槽。Optionally, both ends of the first sleeper block and the second sleeper block are provided with accommodating spaces, and finger grooves are provided in the accommodating spaces.
可选的,远离凸起的第一枕木块和第二枕木块的表面上均设有第一防滑凹凸纹。Optionally, first anti-slip concave-convex patterns are provided on the surfaces of the first sleeper block and the second sleeper block that are far away from the protrusions.
本实用新型还提供一种塑胶枕木组件,包括上述的塑胶枕木和塑胶垫板,塑胶枕木放置在塑胶垫板上。The utility model also provides a plastic sleeper assembly, which comprises the above-mentioned plastic sleeper and a plastic backing board, and the plastic sleeper is placed on the plastic backing board.
可选的,塑胶垫板包括:底板,底板的表面上设有若干个第三凸起,相邻第三凸起之间设有第三凹槽;承压板,承压板的表面上设有若干个第四凸起,相邻第四凸起之间设有第四凹槽,第三凸起对应地嵌入于第四凹槽内;第四凸起对应地嵌入于第三凹槽内;多个螺钉,螺钉用于将底板和承压板上下固定连接;塑胶枕木放置在远离底板的承压板的表面上。Optionally, the plastic backing plate includes: a bottom plate, a plurality of third protrusions are arranged on the surface of the bottom plate, and third grooves are arranged between adjacent third protrusions; There are several fourth protrusions, fourth grooves are arranged between adjacent fourth protrusions, the third protrusions are correspondingly embedded in the fourth grooves; the fourth protrusions are correspondingly embedded in the third grooves ; A number of screws, the screws are used to connect the bottom plate and the bearing plate up and down; the plastic sleepers are placed on the surface of the bearing plate far from the bottom plate.
可选的,还包括两条第二提手绳,第二提手绳的两端卡接于底板与承压板对接处。Optionally, two second handle ropes are also included, and both ends of the second handle ropes are clamped at the butt joints between the bottom plate and the pressure-bearing plate.
可选的,还包括塑胶盖子,塑胶盖子密封覆盖在螺钉位置。Optionally, a plastic cover is also included, and the plastic cover seals over the screw positions.
可选的,远离第二凸起的承压板的表面设有第二防滑凸凹纹,第二防滑凸凹纹与第一防滑凹凸纹对应配合。Optionally, a surface of the pressure bearing plate away from the second protrusion is provided with a second anti-slip convex and concave pattern, and the second anti-slip convex and concave pattern is correspondingly matched with the first anti-slip concave and convex pattern.
可选的,承压板具有第五凹槽,第二防滑凸凹纹设于第五凹槽底面上,塑胶枕木放置在第五凹槽内。Optionally, the pressure bearing plate has a fifth groove, the second anti-skid convex and concave pattern is arranged on the bottom surface of the fifth groove, and the plastic sleeper is placed in the fifth groove.
可选地,塑胶垫板包括承压板和底板,底板设有与承压板相适配的安装槽,安装槽的槽底边缘设有若干卡槽,承压板的底面边缘设有若干卡脚,卡脚与卡槽卡接配合,承压板的底面和/或安装槽的槽底设有用于超声波焊接的超声线。Optionally, the plastic backing plate includes a pressure-bearing plate and a bottom plate, the bottom plate is provided with an installation groove adapted to the pressure-bearing plate, the bottom edge of the groove of the installation groove is provided with a number of clip slots, and the bottom edge of the pressure plate is provided with a number of clips. The feet are engaged with the card slot, and the bottom surface of the pressure-bearing plate and/or the bottom of the installation slot is provided with an ultrasonic wire for ultrasonic welding.
底板上的安装槽对承压板具有定位作用,方便承压板的安装。安装时,将承压板上的卡脚对应卡入底板的卡槽内卡接配合,将承压板和底板紧固连接后,采用高频振动的超声波将外凸设置于承压板的底面和/或安装槽的槽底的超声线迅速熔化,在加压的情况下,承压板的底面和安装槽的槽底被熔化的超声线融合在一起,当超声波停止作用后,让压力持续几秒钟,使其凝固成型,这样就形成一个坚固的分子链,承压板和底板的两个贴合面完全牢固贴合,从而达到与实心板相同的承重能力。The installation groove on the bottom plate has a positioning function for the bearing plate, which is convenient for the installation of the bearing plate. During installation, the clips on the pressure-bearing plate are correspondingly snapped into the grooves of the bottom plate, and after the pressure-bearing plate and the bottom plate are firmly connected, the convexity is set on the bottom surface of the pressure-bearing plate by using high-frequency vibration ultrasonic waves. And/or the ultrasonic wire at the bottom of the installation groove melts rapidly. Under pressure, the bottom surface of the bearing plate and the groove bottom of the installation groove are fused together by the molten ultrasonic wire. When the ultrasonic wave stops working, let the pressure continue. For a few seconds, it is solidified and formed, so that a strong molecular chain is formed, and the two bonding surfaces of the bearing plate and the bottom plate are completely and firmly attached, so as to achieve the same load-bearing capacity as the solid plate.
具体地,承压板和安装槽的数量可以为四块,在底板上呈田字形排布。Specifically, the number of the pressure-bearing plates and the installation grooves may be four, which are arranged in a field shape on the bottom plate.
其中,超声线可以是设置于承压板或者底板上的,也可以在承压板和底板上均设置有超声线,均能够实现承压板和底板之间的超声波焊接。超声线可以是圆环状的,圆环状的超声线均匀地分布,熔化后形成的粘合结构更均匀。Wherein, the ultrasonic wire may be provided on the pressure-bearing plate or the bottom plate, or both the pressure-bearing plate and the bottom plate may be provided with an ultrasonic wire, both of which can realize ultrasonic welding between the pressure-bearing plate and the bottom plate. The ultrasonic wire can be annular, the annular ultrasonic wire is evenly distributed, and the adhesive structure formed after melting is more uniform.
可选地,卡脚包括卡脚本体以及设置于卡脚本体上的卡台和加强筋,卡台和加强筋分别设于卡脚本体的相对面上。Optionally, the clamping foot includes a clamping script body, a clamping base and a reinforcing rib arranged on the clamping script body, and the clamping base and the reinforcing rib are respectively arranged on opposite surfaces of the clamping script body.
卡脚本体为板状结构,使得塑料的卡脚本体具有一定的弹性变形能力,卡脚本体上设置卡台,对应地在卡槽内可以设置与卡台相适配的凹槽,使得卡脚在卡槽内形成卡钩结构,卡接结构更稳定。在卡脚本体的与卡台相对的侧面上设置加强筋,可以增强卡脚的结构强度。The card script body is a plate-like structure, so that the plastic card script body has a certain elastic deformation ability. The card script body is provided with a card table, and a corresponding groove can be set in the card groove to match the card table. A hook structure is formed in the card slot, and the clamping structure is more stable. A reinforcing rib is arranged on the side of the clip body opposite to the clip table, which can enhance the structural strength of the clip foot.
可选地,卡台和加强筋均设有用于辅助卡脚卡入卡槽的导入斜面,使得卡脚能顺利卡入 卡槽,从而提高组装效率,并降低工人的劳动强度。Optionally, both the clamping table and the reinforcing rib are provided with lead-in slopes for assisting the clamping feet to be clamped into the clamping grooves, so that the clamping feet can be smoothly clamped into the clamping grooves, thereby improving assembly efficiency and reducing labor intensity of workers.
可选地,承压板的底面还设有若干定位柱,安装槽的槽底设有若干与定位柱相适配的定位槽。定位柱插入定位槽内以进一步增加承压板和底板的接触面积,保证承压板和底板之间的装配结构不会发生移位,以便后续进行的超声波焊接操作。Optionally, the bottom surface of the pressure-bearing plate is further provided with a plurality of positioning posts, and the groove bottom of the installation groove is provided with a plurality of positioning slots adapted to the positioning posts. The positioning posts are inserted into the positioning grooves to further increase the contact area between the pressure-bearing plate and the bottom plate, so as to ensure that the assembly structure between the pressure-bearing plate and the bottom plate does not shift, so as to facilitate subsequent ultrasonic welding operations.
可选地,承压板为方形结构,承压板的四个角位置设有倒角。尖角容易损坏和发生划伤操作工人的问题,倒角的设计使得装配时不容易被割伤,同时增加美观性。Optionally, the pressure-bearing plate has a square structure, and four corners of the pressure-bearing plate are provided with chamfers. The sharp corners are easy to be damaged and the problem of scratching the operator occurs. The design of the chamfer makes it not easy to be cut during assembly, and at the same time increases the aesthetics.
可选地,承压板的表面设有第二防滑凸凹纹。垫板的上方放置枕木,承压板的表面设置有与枕木表面上的凹凸结构对应的第二防滑凸凹纹,即承压板的凹陷处对应于枕木上的凸起处,该设置可以使得垫板可以与枕木有效的贴合,同时可以有效防止枕木和垫板发生滑动,增加枕木在垫板上的稳定牢固性。实际运用中,承压板上的防滑凸凹纹和枕木上的凹凸结构可以为钻石花纹。Optionally, the surface of the pressure bearing plate is provided with second anti-skid convex and concave patterns. A sleeper is placed above the backing plate, and the surface of the pressure-bearing plate is provided with a second anti-skid convex and concave pattern corresponding to the concave-convex structure on the surface of the sleeper, that is, the depression of the pressure-bearing plate corresponds to the protrusion on the sleeper. The board can be effectively attached to the sleeper, and at the same time, it can effectively prevent the sleeper and the backing board from sliding, and increase the stability and firmness of the sleeper on the backing board. In practical application, the anti-skid convex and concave pattern on the bearing plate and the concave and convex structure on the sleeper can be diamond patterns.
可选地,底板的侧面设有至少一个用于搬运的第二提手绳。第二提手绳可以是绳状结构的第二提手绳,第二提手绳穿过底板上的预制孔后,将第二提手绳的两端通过打结形成绳结,在承压板固定装配前通过绳结卡卡入固定在底板的预制槽内。Optionally, at least one second handle rope for carrying is provided on the side of the bottom plate. The second handle rope can be a second handle rope with a rope-like structure. After the second handle rope passes through the prefabricated hole on the bottom plate, the two ends of the second handle rope are knotted to form knots, and the second handle rope is tied under pressure. Before the board is fixed and assembled, it is clipped into the prefabricated groove of the base plate through a rope knot.
3、有益效果3. Beneficial effects
采用本实用新型提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical scheme provided by the present utility model has the following beneficial effects:
(1)本申请实施例提出的塑胶枕木,结构简单,通过将第一枕木块的第一凸起和第一凹槽与和第二枕木块的第二凹槽和第二凸起之间的卡接/嵌接,使第一枕木块和第二枕木块形成一个整体的枕木,并使用紧固件对第一枕木块和第二枕木块进行锁紧固定,从而使该塑胶枕木具有实心的效果,同时能达到与实心枕木相同的承重作用,避免了传统塑料枕木一体注塑成型的结构。由此可知,本实施例能够在保证枕木结构强度的前提下,不仅节约生产成本,减轻了整体重量,且提高了生产及安装效率。(1) The plastic sleepers proposed in the embodiments of the present application have a simple structure. By snapping/embedding, the first sleeper block and the second sleeper block form an integral sleeper, and the first sleeper block and the second sleeper block are locked and fixed with fasteners, so that the plastic sleeper has a solid shape. At the same time, it can achieve the same load-bearing effect as the solid sleeper, avoiding the structure of the traditional plastic sleeper integrated injection molding. It can be seen from this that the present embodiment can not only save the production cost, but also reduce the overall weight, and improve the production and installation efficiency under the premise of ensuring the structural strength of the sleeper.
(2)本申请实施例提出的塑胶枕木,通过紧固件将嵌套在一起的第一枕木块和第二枕木块锁紧固定,可以有效避免焊接方式所带来的松动问题,有效保证第一枕木块与第二枕木块之间的牢固稳定性。(2) For the plastic sleepers proposed in the embodiments of the present application, the first sleeper block and the second sleeper block that are nested together are locked and fixed by fasteners, which can effectively avoid the loosening problem caused by the welding method and effectively ensure the first sleeper block and the second sleeper block. Strong stability between a sleeper block and a second sleeper block.
(3)本申请实施例提出的塑胶枕木,设置塑胶堵头,可以避免紧固件外露生锈。(3) The plastic sleepers proposed in the embodiments of the present application are provided with plastic plugs, which can prevent the fasteners from being exposed and rusted.
(4)本申请实施例提出的塑胶枕木组件,该设置的塑胶枕木组件,可以在保证结构强度的同时,节约生产成本,提高生产效率。(4) The plastic sleeper assembly proposed in the embodiment of the present application, the plastic sleeper assembly provided can save the production cost and improve the production efficiency while ensuring the structural strength.
(5)本申请实施例提出的塑胶枕木组件,通将底板表面上的第三凸起和第三凹槽与承压板的第四凹槽和第四凸起之间对应的相互卡接/嵌接,使底板与承压板形成一个整体的塑胶垫板,并使用螺钉对底板和承压板进行固定,从而使该塑胶垫板具有实心的效果,同时能达到与实心垫板相同的承重作用,避免了传统塑料垫板一体注塑成型的结构。该结构在保证塑胶垫板结构强度的前提下,可以有效节约生产成本,减轻了整体重量,提高了生产及安装效率。(5) The plastic sleeper assembly proposed in the embodiment of the present application is to connect the third protrusion and the third groove on the surface of the bottom plate and the fourth groove and the fourth protrusion of the pressure-bearing plate. The bottom plate and the pressure-bearing plate form an integral plastic backing plate, and the bottom plate and the pressure-bearing plate are fixed with screws, so that the plastic backing plate has a solid effect and can achieve the same load-bearing as the solid backing plate. It avoids the structure of integral injection molding of the traditional plastic backing plate. On the premise of ensuring the structural strength of the plastic backing plate, the structure can effectively save the production cost, reduce the overall weight, and improve the production and installation efficiency.
(6)本申请实施例提出的塑胶枕木组件,垫板通过承压板上的卡脚对应卡入底板的卡槽内卡接紧固后,再采用高频振动的超声波将外凸设置于承压板的底面和/或安装槽的槽底的超声线迅速熔化,承压板的底面和安装槽的槽底被熔化的超声线融合在一起,待熔化的超声线凝固成型后可以形成一个坚固的分子链,使得承压板和底板的两个贴合面完全牢固贴合,从而保证其承重能力。(6) In the plastic sleeper assembly proposed in the embodiment of the present application, after the backing plate is clamped and fastened correspondingly in the groove of the bottom plate through the clamping feet on the pressure-bearing plate, the outer protrusion is arranged on the supporting plate by the ultrasonic wave of high frequency vibration. The ultrasonic wire on the bottom surface of the pressure plate and/or the groove bottom of the installation groove is rapidly melted, and the bottom surface of the pressure plate and the groove bottom of the installation groove are fused together by the molten ultrasonic wire. After the molten ultrasonic wire is solidified and formed, a solid The molecular chain makes the two bonding surfaces of the pressure-bearing plate and the bottom plate completely and firmly attached, thereby ensuring its load-bearing capacity.
附图说明Description of drawings
图1为本实用新型实施例一种塑胶枕木的结构立体图。FIG. 1 is a structural perspective view of a plastic sleeper according to an embodiment of the present invention.
图2为本实用新型实施例一种塑胶枕木的结构爆炸图。FIG. 2 is an exploded view of the structure of a plastic sleeper according to an embodiment of the present invention.
图3为本实用新型实施例多个塑料枕木进行堆叠时的立体示意图。3 is a three-dimensional schematic diagram of a plurality of plastic sleepers being stacked according to an embodiment of the present invention.
图4为本实用新型实施例一种塑胶枕木组件中塑胶垫板正面的结构爆炸图。4 is a structural exploded view of the front side of a plastic backing plate in a plastic sleeper assembly according to an embodiment of the present invention.
图5为本实用新型实施例一种塑胶枕木组件中塑胶垫板背面的结构爆炸图。5 is an exploded view of the structure of the back of a plastic backing plate in a plastic sleeper assembly according to an embodiment of the present invention.
图6为本实用新型实施例一种塑胶枕木组件的结构示意图;6 is a schematic structural diagram of a plastic sleeper assembly according to an embodiment of the present invention;
图7为本实用新型实施例另一种塑胶垫板的示意图;7 is a schematic diagram of another plastic backing plate according to an embodiment of the present invention;
图8为本实用新型实施例另一种塑胶垫板的爆炸图;8 is an exploded view of another plastic backing plate according to an embodiment of the present invention;
图9为本实用新型实施例另一种承压板的底面的示意图;9 is a schematic diagram of the bottom surface of another pressure-bearing plate according to an embodiment of the present invention;
图10为本实用新型实施例另一种塑胶枕木组件的示意图。10 is a schematic diagram of another plastic sleeper assembly according to an embodiment of the present invention.
具体实施方式Detailed ways
为进一步了解本实用新型的内容,结合附图及实施例对本实用新型作详细描述。In order to further understand the content of the present utility model, the present utility model is described in detail with reference to the accompanying drawings and embodiments.
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关实用新型,而非对该实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与实用新型相关的部分。本实用新型中所述的第一、第二等词语,是为了描述本实用新型的技术方案方便而设置,并没有特定的限定作用,均为泛指,对本实用新型的技术方案不构成限定作用。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。同一实施例中的多个技术方案,以及不同实施例的多个技术方案之间,可进行排列组合形成新的 不存在矛盾或冲突的技术方案,均在本实用新型要求保护的范围内。The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, rather than limit the utility model. In addition, it should be noted that, for the convenience of description, only the parts related to the utility model are shown in the drawings. The terms "first" and "second" mentioned in the present utility model are provided for the convenience of describing the technical solutions of the present utility model, and have no specific limiting effect. . It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. Multiple technical solutions in the same embodiment, and between multiple technical solutions of different embodiments, can be arranged and combined to form new technical solutions without contradiction or conflict, all within the scope of protection of the present invention.
实施例1Example 1
结合附图1-2,本实施例提供一种塑胶枕木,包括:第一枕木块1,第一枕木块1的表面上设有若干第一凸起2,相邻第一凸起2之间设有第一凹槽3;第二枕木块4,第一枕木块1的表面上设有若干第二凸起5,相邻第二凸起5之间设有第二凹槽6;第一枕木块1的第一凸起2对应地嵌入于第二枕木块4的第二凹槽6内,第二枕木块4的第二凸起5对应地嵌入于第一枕木块1的第一凹槽3内;紧固件7,第一枕木块1与第二枕木块4通过紧固件7锁紧固定。1-2, this embodiment provides a plastic sleeper, comprising: a first sleeper block 1, a surface of the first sleeper block 1 is provided with a plurality of first protrusions 2, between adjacent first protrusions 2 A first groove 3 is provided; a second sleeper block 4, a plurality of second protrusions 5 are provided on the surface of the first sleeper block 1, and a second groove 6 is provided between the adjacent second protrusions 5; The first protrusion 2 of the sleeper block 1 is correspondingly embedded in the second groove 6 of the second sleeper block 4 , and the second protrusion 5 of the second sleeper block 4 is correspondingly embedded in the first concave of the first sleeper block 1 . In the groove 3; the fastener 7, the first sleeper block 1 and the second sleeper block 4 are locked and fixed by the fastener 7.
在本实施例中,通过将第一枕木块1的第一凸起2和第一凹槽3与和第二枕木块4的第二凹槽6和第二凸起5之间的卡接/嵌接,使第一枕木块1和第二枕木块4形成一个整体的枕木,并使用紧固件7对第一枕木块1和第二枕木块4进行锁紧固定,从而使该塑胶枕木具有实心的效果,同时能达到与实心枕木相同的承重作用,避免了传统塑料枕木一体注塑成型的结构。由此可知,本实施例能够在保证枕木结构强度的前提下,不仅节约生产成本,减轻了整体重量,且提高了生产及安装效率。In this embodiment, the first protrusion 2 and the first groove 3 of the first sleeper block 1 and the second groove 6 and the second protrusion 5 of the second sleeper block 4 are snap-connected/ Inlay, so that the first sleeper block 1 and the second sleeper block 4 form an integral sleeper, and the first sleeper block 1 and the second sleeper block 4 are locked and fixed with the fastener 7, so that the plastic sleeper has Solid effect, and at the same time can achieve the same load-bearing effect as solid sleepers, avoiding the structure of traditional plastic sleepers integrated injection molding. It can be seen from this that the present embodiment can not only save the production cost, but also reduce the overall weight, and improve the production and installation efficiency under the premise of ensuring the structural strength of the sleeper.
实施例2Example 2
结合附图1-2,本实施例的塑胶枕木,与实施例1的技术方案相比,可改进如下:紧固件7具有多个,第一枕木块1上设有多个第一通孔,第二枕木块4上对应设有多个第二通孔,紧固件7依次穿过第一通孔和第二通孔使第一枕木块1和第二枕木块4锁紧固定或者紧固件7依次穿过第二通孔和第一通孔使第一枕木块1和第二枕木块4锁紧固定。1-2, compared with the technical solution of Embodiment 1, the plastic sleeper of this embodiment can be improved as follows: there are multiple fasteners 7, and the first sleeper block 1 is provided with multiple first through holes , the second sleeper block 4 is correspondingly provided with a plurality of second through holes, and the fasteners 7 pass through the first through holes and the second through holes in turn to make the first sleeper block 1 and the second sleeper block 4 locked and fixed or tightened The fasteners 7 pass through the second through hole and the first through hole in sequence to lock and fix the first sleeper block 1 and the second sleeper block 4 .
由于是塑胶枕木,若将嵌套在一起的第一枕木块1和第二枕木块4通过焊接方式组成枕木整体,塑胶枕木很容易在使用的过程中第一枕木块1与第二枕木块4焊接的位置很容易出现松动,影响第一枕木块1与第二枕木块4之间的固定牢固性。而本实施例通过紧固件7将嵌套在一起的第一枕木块1和第二枕木块4锁紧固定,可以有效避免焊接方式所带来的松动问题,有效保证第一枕木块1与第二枕木块4之间的牢固稳定性。Since it is a plastic sleeper, if the first sleeper block 1 and the second sleeper block 4 are nested together to form the whole sleeper by welding, the plastic sleeper can easily be used in the first sleeper block 1 and the second sleeper block 4. The welding position is prone to loosening, which affects the firmness of the fixation between the first sleeper block 1 and the second sleeper block 4 . In this embodiment, the first sleeper block 1 and the second sleeper block 4 that are nested together are locked and fixed by the fasteners 7, which can effectively avoid the loosening problem caused by the welding method, and effectively ensure that the first sleeper block 1 and the second sleeper block 4 are locked together. Strong stability between the second sleeper blocks 4 .
实际运用中,紧固件7为螺钉,螺钉与螺母配合将嵌套在一起的第一枕木块1和第二枕木块4锁紧固定。In practice, the fastener 7 is a screw, and the screw and the nut cooperate to lock and fix the nested first sleeper block 1 and the second sleeper block 4 .
实施例3Example 3
结合附图1-2,本实施例的塑胶枕木,与实施例2的技术方案相比,可改进如下:还包括多个塑胶堵头8,塑胶堵头8覆盖密封在紧固件7的两端部。设置塑胶堵头8,可以避免紧固件7外露生锈。塑胶堵头8可以为方形或者柱形塑胶堵头,多个塑胶堵头中,其中一部分塑胶堵头8为方形塑胶堵头,另外一部分塑胶堵头8为柱形塑胶堵头。1-2, compared with the technical solution of the second embodiment, the plastic sleeper of this embodiment can be improved as follows: it also includes a plurality of plastic plugs 8, and the plastic plugs 8 cover and seal two parts of the fastener 7. Ends. Setting the plastic plug 8 can prevent the fasteners 7 from being exposed and rusted. The plastic plugs 8 can be square or cylindrical plastic plugs. Among the plurality of plastic plugs, some of the plastic plugs 8 are square plastic plugs, and the other part of the plastic plugs 8 are cylindrical plastic plugs.
实施例4Example 4
结合附图1-2,本实施例的塑胶枕木,与实施例1的技术方案相比,可改进如下:还包括 两条第一提手绳23,第一提手绳23的两端卡接于第一枕木块1和第二枕木块4贴合处。设置提手绳,便于搬运塑胶枕木。实际运用中,两个第一提手绳23的两端通过打结成绳结,在第一枕木块1和第二枕木块4装配时,通过绳结卡在第一枕木块1或者第二枕木块4预制的的孔中。1-2, compared with the technical solution of Embodiment 1, the plastic sleeper of this embodiment can be improved as follows: it also includes two first handle ropes 23, and both ends of the first handle rope 23 are clamped together At the joint of the first sleeper block 1 and the second sleeper block 4. Set the handle rope, easy to carry plastic sleepers. In practical application, the two ends of the two first handle ropes 23 are knotted into knots, and when the first sleeper block 1 and the second sleeper block 4 are assembled, they are stuck on the first sleeper block 1 or the second sleeper block through the knot. Sleeper blocks 4 prefabricated holes.
实施例5Example 5
如图2所示,本实施例的塑胶枕木,与实施例1的技术方案相比,可改进如下:远离凸起的第一枕木块1和第二枕木块4的表面两侧均凸设有限位台26。设置限位台26使多个塑料枕木在堆放时进行相互限位。As shown in FIG. 2 , compared with the technical solution of Embodiment 1, the plastic sleeper of the present embodiment can be improved as follows: the surfaces of the first sleeper block 1 and the second sleeper block 4 that are far away from the protrusions are protruded with a limit on both sides. Station 26. The limiting platform 26 is provided to limit the mutual limiting of the plurality of plastic sleepers when they are stacked.
实施例6Example 6
如图2所示,本实施例的塑胶枕木,与实施例1的技术方案相比,可改进如下:第一枕木块1和第二枕木块4的两端部均设有容纳空间9,容纳空间9内设有手指槽22。该设置在搬运塑胶枕木时,可以有效防止手打滑。As shown in FIG. 2 , compared with the technical solution of Embodiment 1, the plastic sleeper of this embodiment can be improved as follows: both ends of the first sleeper block 1 and the second sleeper block 4 are provided with accommodation spaces 9 for accommodating A finger groove 22 is provided in the space 9 . The arrangement can effectively prevent the hand from slipping when transporting the plastic sleeper.
实施例7Example 7
如图1所示,本实施例的塑胶枕木,与实施例1-6任一项技术方案相比,可改进如下:远离凸起的第一枕木块1和第二枕木块4的表面上均设有第一防滑凹凸纹10。该设置可以防止塑胶枕木与塑胶枕木之间叠放的时候打滑。As shown in FIG. 1 , compared with any of the technical solutions in Embodiments 1-6, the plastic sleeper of this embodiment can be improved as follows: the surfaces of the first sleeper block 1 and the second sleeper block 4 that are far away from the bulge are all A first anti-slip concave-convex pattern 10 is provided. This setting can prevent slipping when the plastic sleepers are stacked between the plastic sleepers.
实施例8Example 8
如图6所示,本实施例提供一种塑胶枕木组件,包括实施例1-7任意一项技术方案的塑胶枕木和塑胶垫板11,塑胶枕木放置在塑胶垫板11上。该设置的塑胶枕木组件,可以在保证结构强度的同时,节约生产成本,提高生产效率。As shown in FIG. 6 , this embodiment provides a plastic sleeper assembly, including the plastic sleeper and the plastic backing plate 11 according to any one of the technical solutions of Embodiments 1-7, and the plastic sleeper is placed on the plastic backing plate 11 . The provided plastic sleeper assembly can save the production cost and improve the production efficiency while ensuring the structural strength.
实施例9Example 9
如图3-5所示,本实施例的塑胶枕木组件,与实施例8的技术方案相比,可改进如下:塑胶垫板11包括:底板12,底板12的表面上设有若干个第三凸起13,相邻第三凸起13之间设有第三凹槽14;承压板15,承压板15的表面上设有若干个第四凸起16,相邻第四凸起16之间设有第四凹槽17,第三凸起13对应地嵌入于第四凹槽17内;第四凸起16对应地嵌入于第三凹槽14内;多个螺钉18,螺钉18用于将底板12和承压板15上下固定连接;塑胶枕木放置在远离底板12的承压板15的表面上。通将底板12表面上的第三凸起13和第三凹槽14与承压板15的第四凹槽17和第四凸起16之间对应的相互卡接/嵌接,使底板12与承压板15形成一个整体的塑胶垫板11,并使用螺钉18对底板12和承压板15进行固定,从而使该塑胶垫板11具有实心的效果,同时能达到与实心垫板相同的承重作用,避免了传统塑料垫板一体注塑成型的结构。该结构在保证塑胶垫板11结构强度的前提下,可以有效节约生产成本,减轻了整体重量,提高了生产及安装效率。As shown in FIGS. 3-5 , the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 8, can be improved as follows: the plastic backing plate 11 includes: a bottom plate 12 , and a surface of the bottom plate 12 is provided with a number of third The protrusions 13 are provided with third grooves 14 between adjacent third protrusions 13; the pressure-bearing plate 15 is provided with a number of fourth protrusions 16 on the surface of the pressure-bearing plate 15, and the adjacent fourth protrusions 16 There are fourth grooves 17 between them, and the third protrusions 13 are correspondingly embedded in the fourth grooves 17; the fourth protrusions 16 are correspondingly embedded in the third grooves 14; a plurality of screws 18 are used for the screws 18 The bottom plate 12 and the bearing plate 15 are fixedly connected up and down; the plastic sleepers are placed on the surface of the bearing plate 15 away from the bottom plate 12 . By connecting/embedding the third protrusion 13 and the third groove 14 on the surface of the bottom plate 12 and the fourth groove 17 and the fourth protrusion 16 of the pressure plate 15 correspondingly to each other, the bottom plate 12 and the The pressure-bearing plate 15 forms an integral plastic backing plate 11, and the bottom plate 12 and the pressure-bearing plate 15 are fixed by screws 18, so that the plastic backing plate 11 has a solid effect and can achieve the same load bearing as the solid backing plate. It avoids the structure of integral injection molding of the traditional plastic backing plate. On the premise of ensuring the structural strength of the plastic backing plate 11, the structure can effectively save the production cost, reduce the overall weight, and improve the production and installation efficiency.
实施例10Example 10
如图3-5所示,本实施例的塑胶枕木组件,与实施例9的技术方案相比,可改进如下:还包括两条第二提手绳24,第二提手绳24的两端卡接于底板12与承压板15对接处。该设置便于搬运塑胶垫板11,实际运用中,第二提手绳24在装配前通过绳结卡入固定在底板12的预制的孔中。As shown in FIGS. 3-5 , the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 9, can be improved as follows: it further includes two second handle ropes 24 , two ends of the second handle rope 24 It is clamped at the butt joint between the bottom plate 12 and the pressure-bearing plate 15 . This arrangement is convenient for transporting the plastic backing plate 11 . In practice, the second handle rope 24 is clamped and fixed in the prefabricated hole of the bottom plate 12 through a knot before assembly.
实施例11Example 11
如图3-5所示,本实施例的塑胶枕木组件,与实施例9的技术方案相比,可改进如下:还包括塑胶盖子25,塑胶盖子25密封覆盖在螺钉18位置。该设置避免螺钉18外露生锈。As shown in FIGS. 3-5 , the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 9, can be improved as follows: it also includes a plastic cover 25 , and the plastic cover 25 seals and covers the position of the screw 18 . This arrangement prevents the screws 18 from being exposed and rusted.
实施例12Example 12
如图3-5所示,本实施例的塑胶枕木组件,与实施例9的技术方案相比,可改进如下:远离第二凸起5的承压板15的表面设有第二防滑凸凹纹19,第二防滑凸凹纹19与第一防滑凹凸纹10对应配合。该设置可以使得塑胶垫板11可以与塑胶枕木有效的贴合,同时,可以有效防止塑胶枕木在塑胶垫板11发生滑动,增加塑胶枕木在塑胶垫板11上的稳定牢固性。实际运用中,第二防滑凸凹纹19与第一防滑凹凸纹10为钻石花纹。As shown in FIGS. 3-5 , the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 9, can be improved as follows: the surface of the pressure bearing plate 15 away from the second protrusion 5 is provided with a second anti-skid convex and concave pattern 19. The second anti-slip concave-convex pattern 19 is matched with the first anti-slip concave-convex pattern 10 correspondingly. This arrangement can effectively fit the plastic sleeper 11 with the plastic sleeper, and at the same time, can effectively prevent the plastic sleeper from sliding on the plastic sleeper 11 , and increase the stability and firmness of the plastic sleeper on the plastic sleeper 11 . In practical application, the second anti-slip concave-convex pattern 19 and the first anti-slip concave-convex pattern 10 are diamond patterns.
实施例13Example 13
如图3-5所示,本实施例的塑胶枕木组件,与实施例12的技术方案相比,可改进如下:承压板15具有第五凹槽20,第二防滑凸凹纹19设于第五凹槽20底面上,塑胶枕木放置在第五凹槽20内。该设置便于塑胶枕木固定在塑胶垫板11上。As shown in Figs. 3-5, the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 12, can be improved as follows: the pressure bearing plate 15 has a fifth groove 20, and the second anti-skid convex and concave pattern 19 is provided on the first On the bottom surface of the five grooves 20 , the plastic sleepers are placed in the fifth groove 20 . This arrangement is convenient for the plastic sleeper to be fixed on the plastic backing plate 11 .
实施例14Example 14
如图10所示,本实施例提供另一种塑胶枕木组件,包括实施例1-7任意一项技术方案的塑胶枕木以及与实施例8-13的不同结构的塑胶垫板27,塑胶枕木放置在塑胶垫板27上。该设置的塑胶枕木组件为分体式结构,承重能力优异,能够在保证整体结构强度的前提下节约生产成本。As shown in FIG. 10 , this embodiment provides another plastic sleeper assembly, including the plastic sleeper of any one of the technical solutions of Embodiments 1-7 and the plastic backing plate 27 of a different structure from that of Embodiments 8-13. The plastic sleeper is placed on the plastic backing plate 27. The provided plastic sleeper assembly has a split structure, has excellent load-bearing capacity, and can save production costs on the premise of ensuring the overall structural strength.
实施例15Example 15
如图7-9所示,本实施例的塑胶枕木组件,与实施例14的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 14, can be improved as follows:
塑胶垫板27包括承压板28和底板29。底板29设有与承压板28相适配的安装槽42,安装槽42的槽底边缘设有十二个与卡脚32对应的卡槽43,承压板的底面36边缘设有十二个卡脚32,十二个卡脚32均匀地分布于四个侧边上,卡脚32一一对应地卡入卡槽43内卡接配合。其中,承压板28和安装槽42的数量可以为四块,在底板29上呈田字形排布。The plastic backing plate 27 includes a pressure bearing plate 28 and a bottom plate 29 . The bottom plate 29 is provided with an installation groove 42 which is matched with the pressure-bearing plate 28 , the bottom edge of the installation groove 42 is provided with twelve clamping grooves 43 corresponding to the clamping feet 32 , and the edge of the bottom surface 36 of the pressure-bearing plate is provided with twelve clamping grooves 43 . There are 1 clamping feet 32 , and the twelve clamping feet 32 are evenly distributed on the four sides, and the clamping feet 32 are inserted into the clamping slots 43 in a one-to-one correspondence for clamping engagement. The number of the pressure-bearing plates 28 and the installation grooves 42 may be four, which are arranged in a field shape on the bottom plate 29 .
承压板的底面36设有用于超声波焊接的塑料材质的超声线33,承压板28的卡脚32卡入底板29的卡槽43内后,采用高频振动的超声波将超声线33迅速熔化,承压板的底面36和安装槽42的槽底被熔化的超声线33融合在一起,当超声波停止作用后,让压力持续几秒钟,直至凝固成型将承压板28和底板29牢固地焊接在一起,从而达到与实心板相同的承重能力。The bottom surface 36 of the pressure-bearing plate is provided with an ultrasonic wire 33 made of plastic material for ultrasonic welding. After the clips 32 of the pressure-bearing plate 28 are stuck into the grooves 43 of the bottom plate 29, the ultrasonic wire 33 is rapidly melted by high-frequency vibration ultrasonic waves. , the bottom surface 36 of the pressure-bearing plate and the groove bottom of the installation groove 42 are fused together by the molten ultrasonic wire 33. When the ultrasonic wave stops acting, let the pressure continue for a few seconds until the solidification and molding firmly solidify the pressure-bearing plate 28 and the bottom plate 29. Welded together to achieve the same load-bearing capacity as a solid board.
实施例16Example 16
如图7-9所示,本实施例的塑胶枕木组件,与实施例15的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solution of Embodiment 15, can be improved as follows:
卡脚32包括板状的卡脚本体38以及设置于卡脚本体38上的卡台39和加强筋40,卡台39和加强筋40分别设于卡脚本体38的相对面上。其中,卡台39和加强筋40均设有用于辅助卡脚32卡入卡槽43的导入斜面41,使得卡脚32能顺利卡入卡槽43,从而提高组装效率,并降低工人的劳动强度。The clamping leg 32 includes a plate-shaped clamping script body 38 , a clamping base 39 and a reinforcing rib 40 arranged on the clamping script body 38 . Wherein, the clamping table 39 and the reinforcing rib 40 are provided with an introduction slope 41 for assisting the clamping feet 32 to be inserted into the clamping grooves 43, so that the clamping feet 32 can be smoothly inserted into the clamping grooves 43, thereby improving the assembly efficiency and reducing the labor intensity of workers. .
实施例17Example 17
如图7-9所示,本实施例的塑胶枕木组件,与实施例15和实施例16的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solutions of Embodiment 15 and Embodiment 16, can be improved as follows:
承压板的底面36还设有四个定位柱34,安装槽42的槽底设有四个与定位柱34相适配的定位槽44,定位柱34插入定位槽44内以进一步增加承压板28和底板29的接触面积,保证承压板28和底板29之间的装配结构不会发生移位,以便后续进行的超声波焊接操作。The bottom surface 36 of the pressure-bearing plate is also provided with four positioning posts 34, and the bottom of the mounting slot 42 is provided with four positioning slots 44 that are adapted to the positioning posts 34, and the positioning posts 34 are inserted into the positioning slots 44 to further increase the bearing pressure The contact area between the plate 28 and the bottom plate 29 ensures that the assembly structure between the pressure-bearing plate 28 and the bottom plate 29 will not be displaced, so as to facilitate the subsequent ultrasonic welding operation.
实施例18Example 18
如图7-9所示,本实施例的塑胶枕木组件,与实施例15-17的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solutions of Embodiments 15-17, can be improved as follows:
承压板28为方形结构,承压板28的四角处设有倒角31,使得装配时不容易被割伤,同时增加美观性。The pressure-bearing plate 28 has a square structure, and the four corners of the pressure-bearing plate 28 are provided with chamfers 31, so that it is not easy to be cut during assembly, and at the same time, the aesthetics is enhanced.
实施例19Example 19
如图7-9所示,本实施例的塑胶枕木组件,与实施例15-18的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solutions of Embodiments 15-18, can be improved as follows:
承压板的表面37设有与枕木上的凹凸结构相适配的第二防滑凸凹纹35,使得枕木放置于垫板上时,承压板28可以与枕木有效的贴合,同时可以有效防止枕木和垫板发生滑动,增加枕木在垫板上的稳定牢固性。The surface 37 of the pressure-bearing plate is provided with a second anti-skid convex and concave pattern 35 that is adapted to the concave-convex structure on the sleeper, so that when the sleeper is placed on the backing plate, the pressure-bearing plate 28 can effectively fit with the sleeper, and can effectively prevent the sleeper. The sleeper and the backing board slide to increase the stability and firmness of the sleeper on the backing board.
实施例20Example 20
如图7-9所示,本实施例的塑胶枕木组件,与实施例15-19的技术方案相比,可改进如下:As shown in Figures 7-9, the plastic sleeper assembly of this embodiment, compared with the technical solutions of Embodiments 15-19, can be improved as follows:
底板29的侧面设有一个用于搬运的绳状的第二提手绳30。第二提手绳30穿过底板29上的预制孔后,将第二提手绳30的两端通过打结形成绳结,在承压板28固定装配前通过绳结卡卡入固定在底板29的预制槽内。The side of the bottom plate 29 is provided with a rope-shaped second handle rope 30 for carrying. After the second handle rope 30 passes through the prefabricated hole on the bottom plate 29 , the two ends of the second handle rope 30 are knotted to form knots, and before the pressure-bearing plate 28 is fixed and assembled, the two ends of the second handle rope 30 are clipped and fixed on the bottom plate by means of knots. 29 in prefabricated slots.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been schematically described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present utility model, without creative design of the structural mode and the embodiment similar to the technical solution, all should belong to the present utility model. protected range.

Claims (20)

  1. 一种塑胶枕木,其特征在于,包括:A plastic sleeper, characterized in that it comprises:
    第一枕木块,所述第一枕木块的表面上设有若干第一凸起,相邻所述第一凸起之间设有第一凹槽;a first sleeper block, a plurality of first protrusions are provided on the surface of the first sleeper block, and a first groove is provided between adjacent first protrusions;
    第二枕木块,所述第一枕木块的表面上设有若干第二凸起,相邻所述第二凸起之间设有第二凹槽;the second sleeper block, a plurality of second protrusions are provided on the surface of the first sleeper block, and a second groove is provided between the adjacent second protrusions;
    所述第一枕木块的第一凸起对应地嵌入于第二枕木块的第二凹槽内,所述第二枕木块的第二凸起对应地嵌入于第一枕木块的第一凹槽内;The first protrusion of the first sleeper block is correspondingly embedded in the second groove of the second sleeper block, and the second protrusion of the second sleeper block is correspondingly embedded in the first groove of the first sleeper block Inside;
    紧固件,所述第一枕木块与所述第二枕木块通过紧固件锁紧固定。Fasteners, the first sleeper block and the second sleeper block are locked and fixed by the fasteners.
  2. 根据权利要求1所述的一种塑胶枕木,其特征在于,所述紧固件具有多个,所述第一枕木块上设有多个第一通孔,所述第二枕木块上对应设有多个第二通孔,所述紧固件依次穿过第一通孔和第二通孔使第一枕木块和第二枕木块锁紧固定或者所述紧固件依次穿过第二通孔和第一通孔使第一枕木块和第二枕木块锁紧固定。The plastic sleeper according to claim 1, characterized in that there are a plurality of fasteners, a plurality of first through holes are formed on the first sleeper block, and a corresponding number of first through holes are formed on the second sleeper block. There are a plurality of second through holes, and the fasteners pass through the first through holes and the second through holes in sequence to lock and fix the first sleeper block and the second sleeper block, or the fasteners pass through the second through holes in sequence. The hole and the first through hole make the first sleeper block and the second sleeper block locked and fixed.
  3. 根据权利要求2所述的一种塑胶枕木,其特征在于,还包括多个塑胶堵头,所述塑胶堵头覆盖密封在所述紧固件的两端部。The plastic sleeper according to claim 2, further comprising a plurality of plastic plugs, and the plastic plugs are covered and sealed on both ends of the fastener.
  4. 根据权利要求1所述的一种塑胶枕木,其特征在于,还包括两条第一提手绳,所述第一提手绳的两端卡接于第一枕木块和第二枕木块贴合处。The plastic sleeper according to claim 1, further comprising two first handle ropes, and two ends of the first handle ropes are clamped to the first sleeper block and the second sleeper block to fit together place.
  5. 根据权利要求1所述的一种塑胶枕木,其特征在于,远离凸起的所述第一枕木块和所述第二枕木块的表面两侧均凸设有限位台。The plastic sleeper according to claim 1, wherein limit platforms are protruded on both sides of the surface of the first sleeper block and the second sleeper block that are far away from the protrusions.
  6. 根据权利要求1所述的一种塑胶枕木,其特征在于,所述第一枕木块和所述第二枕木块的两端部均设有容纳空间,所述容纳空间内设有手指槽。The plastic sleeper according to claim 1, wherein both ends of the first sleeper block and the second sleeper block are provided with accommodating spaces, and finger grooves are provided in the accommodating spaces.
  7. 根据权利要求1-6任意一项所述的一种塑胶枕木,其特征在于,远离凸起的所述第一枕木块和所述第二枕木块的表面上均设有第一防滑凹凸纹。The plastic sleeper according to any one of claims 1 to 6, wherein first anti-slip concave-convex patterns are provided on the surfaces of the first sleeper block and the second sleeper block that are far away from the protrusions.
  8. 一种塑胶枕木组件,其特征在于,包括权利要求7所述的塑胶枕木和塑胶垫板,所述塑胶枕木放置在所述塑胶垫板上。A plastic sleeper assembly, characterized in that it comprises the plastic sleeper of claim 7 and a plastic backing board, wherein the plastic sleeper is placed on the plastic backing board.
  9. 根据权利要求8所述的塑胶枕木组件,其特征在于,所述塑胶垫板包括:底板,所述底板的表面上设有若干个第三凸起,相邻第三凸起之间设有第三凹槽;承压板,所述承压板的表面上设有若干个第四凸起,相邻第四凸起之间设有第四凹槽,所述第三凸起对应地嵌入于第四凹槽内;第四凸起对应地嵌入于第三凹槽内;多个螺钉,所述螺钉用于将底板和承压板上下固定连接;所述塑胶枕木放置在远离所述底板的承压板的表面上。The plastic sleeper assembly according to claim 8, wherein the plastic backing plate comprises: a bottom plate, a surface of the bottom plate is provided with a plurality of third protrusions, and a third protrusion is provided between adjacent third protrusions Three grooves; a pressure-bearing plate, a plurality of fourth protrusions are arranged on the surface of the pressure-bearing plate, fourth grooves are arranged between adjacent fourth protrusions, and the third protrusions are correspondingly embedded in In the fourth groove; the fourth protrusion is correspondingly embedded in the third groove; a plurality of screws, the screws are used to connect the bottom plate and the bearing plate up and down; the plastic sleepers are placed at a distance from the bottom plate. on the surface of the bearing plate.
  10. 根据权利要求9所述的塑胶枕木组件,其特征在于,还包括两条第二提手绳,所述第二提手绳的两端卡接于所述底板与承压板对接处。The plastic sleeper assembly according to claim 9, further comprising two second handle ropes, and two ends of the second handle ropes are clamped at the butt joints between the bottom plate and the pressure-bearing plate.
  11. 根据权利要求9所述的塑胶枕木组件,其特征在于,还包括塑胶盖子,所述塑胶盖子密封覆盖在所述螺钉位置。The plastic sleeper assembly according to claim 9, further comprising a plastic cover, the plastic cover sealingly covers the screw position.
  12. 根据权利要求9所述的塑胶枕木组件,其特征在于,远离所述第二凸起的所述承压板的表面设有第二防滑凸凹纹,所述第二防滑凸凹纹与所述第一防滑凹凸纹对应配合。The plastic sleeper assembly according to claim 9, wherein a surface of the pressure-bearing plate away from the second protrusion is provided with a second anti-skid convex and concave pattern, and the second anti-slip convex and concave pattern is consistent with the first anti-skid convex and concave pattern. Anti-skid bumps correspond to fit.
  13. 根据权利要求12所述的塑胶枕木组件,其特征在于,所述承压板具有第五凹槽,所述第二防滑凸凹纹设于所述第五凹槽底面上,所述塑胶枕木放置在所述第五凹槽内。The plastic sleeper assembly according to claim 12, wherein the pressure-bearing plate has a fifth groove, the second anti-skid convex and concave pattern is provided on the bottom surface of the fifth groove, and the plastic sleeper is placed on the bottom surface of the fifth groove. in the fifth groove.
  14. 根据权利要求8所述的塑胶枕木组件,其特征在于,所述塑胶垫板包括承压板和底板,所述底板设有与所述承压板相适配的安装槽,所述安装槽的槽底边缘设有若干卡槽,所述承压板的底面边缘设有若干卡脚,所述卡脚与所述卡槽卡接配合,所述承压板的底面和/或所述安装槽的槽底设有用于超声波焊接的超声线。The plastic sleeper assembly according to claim 8, wherein the plastic backing plate comprises a pressure-bearing plate and a bottom plate, the bottom plate is provided with a mounting groove adapted to the pressure-bearing plate, and the mounting groove is The bottom edge of the groove is provided with a number of clamping grooves, the bottom edge of the pressure-bearing plate is provided with a number of clamping feet, the clamping feet are engaged with the clamping grooves, and the bottom surface of the pressure-bearing plate and/or the installation groove The bottom of the groove is provided with an ultrasonic wire for ultrasonic welding.
  15. 根据权利要求14所述的塑胶枕木组件,其特征在于,所述卡脚包括卡脚本体以及设置于所述卡脚本体上的卡台和加强筋,所述卡台和所述加强筋分别设于所述卡脚本体的相对面上。The plastic sleeper assembly according to claim 14, wherein the clamping foot comprises a clamping script body, a clamping platform and a reinforcing rib arranged on the clamping script body, and the clamping platform and the reinforcing rib are respectively provided with on the opposite side of the card body.
  16. 根据权利要求15所述的塑胶枕木组件,其特征在于,所述卡台和所述加强筋均设有用于辅助所述卡脚卡入所述卡槽的导入斜面。The plastic sleeper assembly according to claim 15, wherein the clamping table and the reinforcing rib are provided with an introduction slope for assisting the clamping feet to be clamped into the clamping grooves.
  17. 根据权利要求14所述的塑胶枕木组件,其特征在于,所述承压板的底面还设有若干定位柱,所述安装槽的槽底设有若干与所述定位柱相适配的定位槽。The plastic sleeper assembly according to claim 14, wherein the bottom surface of the pressure bearing plate is further provided with a plurality of positioning posts, and the bottom of the installation groove is provided with a plurality of positioning slots adapted to the positioning posts .
  18. 根据权利要求14所述的塑胶枕木组件,其特征在于,所述承压板为方形结构,所述承压板的四个角位置设有倒角。The plastic sleeper assembly according to claim 14, wherein the pressure-bearing plate has a square structure, and four corners of the pressure-bearing plate are provided with chamfers.
  19. 根据权利要求14所述的塑胶枕木组件,其特征在于,所述承压板的表面设有第二防滑凸凹纹。The plastic sleeper assembly according to claim 14, wherein the surface of the pressure-bearing plate is provided with second anti-skid convex and concave patterns.
  20. 根据权利要求14所述的塑胶枕木组件,其特征在于,所述底板的侧面设有至少一个用于搬运的第二提手绳。The plastic sleeper assembly according to claim 14, wherein at least one second handle rope for carrying is provided on the side of the bottom plate.
PCT/CN2021/134028 2021-02-03 2021-11-29 Plastic sleeper and plastic sleeper assembly WO2022166343A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202120308260.0 2021-02-03
CN202120308260.0U CN215104298U (en) 2020-08-05 2021-02-03 Plastic sleeper and plastic sleeper assembly
CN202122465191.7U CN216193682U (en) 2021-10-13 2021-10-13 Backing plate structure and sleeper subassembly
CN202122465191.7 2021-10-13

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KR20070025011A (en) * 2005-08-31 2007-03-08 한국철도기술연구원 Under sleeper pads for railway ballast track
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DE20014999U1 (en) * 2000-08-30 2002-01-24 Gfi Ges Fuer Industriefoerderu Concrete sleeper for track construction
KR20070025011A (en) * 2005-08-31 2007-03-08 한국철도기술연구원 Under sleeper pads for railway ballast track
KR20100067512A (en) * 2008-12-11 2010-06-21 한국철도기술연구원 Sleeper for railroad
CN208038935U (en) * 2018-04-03 2018-11-02 广州市特帅五金塑胶制品有限公司 A kind of injection molding plastic cement sleeper
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Publication number Priority date Publication date Assignee Title
CN115750225A (en) * 2022-11-18 2023-03-07 江苏中车电机有限公司 Fixing device for downward cambered surface of product and using method

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