WO2022165560A1 - Surfing device tether end component - Google Patents
Surfing device tether end component Download PDFInfo
- Publication number
- WO2022165560A1 WO2022165560A1 PCT/AU2022/050066 AU2022050066W WO2022165560A1 WO 2022165560 A1 WO2022165560 A1 WO 2022165560A1 AU 2022050066 W AU2022050066 W AU 2022050066W WO 2022165560 A1 WO2022165560 A1 WO 2022165560A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- end component
- tether
- component body
- surfing
- fastening means
- Prior art date
Links
- 238000000034 method Methods 0.000 claims abstract description 112
- 239000000306 component Substances 0.000 claims description 355
- 229920000642 polymer Polymers 0.000 claims description 87
- 238000003466 welding Methods 0.000 claims description 76
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- 239000006260 foam Substances 0.000 claims description 24
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- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical compound C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 claims description 7
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- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
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- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B32/00—Water sports boards; Accessories therefor
- B63B32/70—Accessories not specially adapted for a particular type of board, e.g. paddings or buoyancy elements
- B63B32/73—Accessories not specially adapted for a particular type of board, e.g. paddings or buoyancy elements for tethering users or objects to the board, e.g. leashes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/288—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyketones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D20/00—Wristbands or headbands, e.g. for absorbing sweat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
- B29K2021/003—Thermoplastic elastomers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
- B29L2031/5272—Surf boards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2274/00—Thermoplastic elastomer material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B2221/00—Methods and means for joining members or elements
- B63B2221/12—Methods and means for joining members or elements by means of hook and loop fasteners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B2231/00—Material used for some parts or elements, or for particular purposes
- B63B2231/40—Synthetic materials
- B63B2231/50—Foamed synthetic materials
Definitions
- the present invention relates generally to the field of surfing devices, and more particularly to the field of end com ponents for surfing device tethers.
- Surfing and therefore surfing devices are increasing in consumer demand and usage.
- Surfing devices are fabricated in many ways and come in multiple shapes and sizes that are com monly known as surfboards, boogie boards, body boards, soft surf boards, foam surfboards, softies, foam ies, etcetera, and can be ridden in many ways, such as laying on, or kneeling on, or standing on.
- performance enhancing features for surfing devices such as strengthening apparatuses, fins, plugs and tethers.
- Surfing tether apparatuses that attach to a surfing device were originally fabricated from rope or cord, but in recent years, there have been advancements in design and materials for surfboard tethers in an effort to fabricate a surfboard tether that is lightweight, durable and comfortable.
- end components P- 10 are comprised of three main components, being the end component body P- 12, one or more fastening means P- 14 and a prior art connector P- 16, which receives a surfing device tether P- 18.
- the elements of the end component P- 10 are fixed together by stitching P-20, depicted in a magnified view in I nset 1 A.
- Prior art end components P- 10 were typically comprised of m ultiple materials such as hook-and-loop fasteners commonly made from nylon ; webbing that was com monly made from polyester; and neoprene.
- the method of fabrication for the prior art end component P- 10 consisted of assembling the m ultiple layers along a vertical axis and stitching the multiple layers together on the flat surface with the aid of a sewing m achine, thus joining all the layers.
- the present invention relates to a surfing tether end component com prising an end component body having one or more end component body layers, a tether connector for connecting the surfing tether end component to a surfing device tether, and a fastening means.
- an embodim ent one or more of the tether connector and the fastening means are m oulded from , onto or into one of the one or more end component body layers.
- I n an embodiment at least one adjacent pair of the end component body, the one or more layers of the end component body, the tether connector and the fastening means are at least partially affixed to one another by being bonded thereto.
- At least a portion of at least one of the one or more end component body layers comprises at least one polymer selected from a single polymer class, being a contacting portion thereof, at least one of the fastening m eans and the tether connector comprise a contacting surface comprised of at least one polym er selected from the single polym er class, and the contacting surface contacts against and bonds to the contacting portion.
- I n an embodiment the contacting surface is thermally bonded to the contacting portion.
- I n an em bodiment the contacting surface is welded to the contacting portion.
- I n an embodim ent the thermal bond is a molecular or intermolecular bond.
- I n an embodiment the contacting surface and the contacting portion are fused together.
- I n an embodiment the contacting surface and the contacting portion are therm ally bonded together through an internal heat welding process or an external heat welding process.
- I n an embodiment both internal and external heat welding processes are used to thermally bond the contacting surface and the contacting portion together.
- the thermal bond is at least partially form ed via internal heat welding process, and the internal heat welding process is either an electromagnetic welding process or a m echanical welding process.
- the internal heat welding process is either an electromagnetic welding process or a m echanical welding process.
- the thermal bond is at least partially form ed via external heat welding process and the external heat welding process is a thermal welding process.
- the single polymer class is one of the set of classes comprising thermoplastics, thermoplastic elastomers, thermosets, polypropylenes, polyketones, polyethylenes, polyurethanes, vinyls, polyolefins, or suitable derivatives thereof.
- the contacting portion is substantially formed from a single polymer.
- the contacting surface is substantially formed from the same single polymer as the contacting portion.
- end component body comprises more than one end component body layer, and the contacting portion is provided by an outerm ost end component body layer.
- the end component body comprises m ore than one end component body layer, and at least one end component body layer is arranged over the end component body layer providing the contacting portion so as to enclose, within the end com ponent body, at least a portion of the at least one of the fastening means and the tether connector having the contacting surface bonded to the contacting portion.
- the end component body comprises m ore than one end component body layer, each end component body layer extending for at least a portion of a length of the end component body, and at least two adjacent end component body layers are form ed of at least one polym er selected from the single polym er class and are at least partially affixed to one another by thermal bonding.
- the surfing tether end component further comprises a secondary elem ent bonded to, or moulded from , onto or into the one or more end component body layers.
- the surfing tether end component is configured to attach the tether to a user’s limb
- the tether end com ponent body is configured to encircle the user’s limb
- the fastening means com prises a first fastening structure and a second fastening structure arranged to releasably engage with one another when the user’s limb is encircled by the tether end component body.
- at least one of the at least two adjacent end component body layers comprises a cushioning layer.
- at least one of the at least two adjacent end component body layers is an expanded polymer foam layer.
- I n an embodim ent at least one of the at least two adjacent end component body layers is configured to retain a curved shape memory determ ined by a curve of the surfer’s lim b.
- the expanded polymer foam layer is the at least one of the at least two adjacent end component body layers that is configured to retain the curved shape memory.
- the surfing tether end component is configured to attach the tether to a surfing device and the fastening means is configured to engage with a tether-receiving fixture on the surfing device.
- the surfing tether end component does not comprise adhesives, additional cross-link polymers or any other additional affixing means between the adjacent two of the one or more end com ponent body layers, the tether connector and the fastening means that are affixed to one another by being bonded together.
- a second aspect of the invention may lie in a method of fabricating a surfing tether end com ponent comprising an end component body having one or more end component body layers, a fastening means and a tether connector, comprising the steps of:
- end component body comprises more than one end component body layer, attaching the plurality of end component body layers together to form the end com ponent body;
- the end component body comprises more than one end component body layer, and either or both of Steps (IV) & (V) are executed before Step (III), such that, if Step (IV) is executed before Step (III), Step (III) comprises affixing the tether connector to the adjacent end component body layer and attaching the plurality of end component body layers together to form the end component body, and/or if Step (V) is executed before Step (III), Step (III) comprises affixing the fastening means to the respective adjacent end component body layer or layers and attaching the plurality of end component body layers together to form the end component body, and Step (VI) comprises affixing any of the as-yet-unaffixed of the tether connector and the fastening means to the end component body.
- Steps (IV) and Step (V) are executed before Step (III)
- Steps (III) and (VI) are executed substantially simultaneously.
- At least a portion of at least one of the one or more end component body layers comprises at least one polymer selected from a single polymer class, being a contacting portion thereof, at least one of the fastening means and the tether connector comprise a contacting surface comprised of at least one polymer selected from the single polymer class, and the contacting surface contacts against and bonds to the contacting portion.
- the end component body comprises more than one end component body layer, and the contacting portion is provided by an outermost end component body layer.
- the end component body comprises more than one end component body layer, and at least one end component body layer is arranged over the end component body layer providing the contacting portion so as to enclose, within the end component body, at least a portion of the at least one of the fastening means and the tether connector having the contacting surface bonded to the contacting portion.
- the at least partial attachment by bonding is at least partial attachment by a thermal bond.
- I n an embodim ent the contacting surface is welded to the contacting portion.
- I n an em bodiment the thermal bond is a molecular or intermolecular bond.
- I n an embodiment the contacting surface and the contacting portion are fused together.
- I n an em bodim ent the contacting surface and the contacting portion are therm ally bonded together through an internal heat welding process or an external heat welding process.
- I n an em bodiment both internal and external heat welding processes are used to thermally bond the contacting surface and the contacting portion together.
- the thermal bond is at least partially form ed via internal heat welding process, and the internal heat welding process is either an electromagnetic welding process or a m echanical welding process.
- the internal heat welding process is either an electromagnetic welding process or a m echanical welding process.
- the thermal bond is at least partially form ed via external heat welding process, and the external heat welding process is a thermal welding process.
- the fastening m eans comprises a first fastening structure and a second fastening structure arranged to releasably engage with one another when the user’s limb is encircled by the tether end component body.
- end component body comprises more than one end component body layer
- at least one of the end component body layers comprises an expanded foam layer that is at least partially attached to an adjacent end component body layer by therm al bonding.
- an embodim ent the expanded foam layer is configured to retain a curved shape memory
- the method further comprises the step of thermally moulding the expanded foam layer so as to therm ally set the curved shape memory thereinto, and the step of thermally moulding the expanded foam layer is executed prior to Step (I I) .
- the fastening m eans is configured to engage with a tether-receiving fixture on the surfing device.
- the surfing tether end component does not comprise adhesives, additional cross-link polymers or any other additional affixing means between the adjacent two of the one or more end com ponent body layers, the tether connector, and the fastening means that are affixed to one another by being bonded together.
- a third aspect of the invention may lie in a method of fabricating a surfing tether end com ponent comprising an end component body having one or more end component body layers, a fastening means and a tether connector, wherein at least one of the fastening m eans and the tether connector are moulded from , onto or into the end com ponent body, the m ethod com prising the steps of:
- the moulding comprises the at least one end component body layer and the one or m ore of the tether connector and/or the fastening m eans having unitary construction.
- the method further comprises the steps of:
- the moulding or further moulding is used as an end component body layer in a method of an embodiment of the second aspect of the invention.
- Figure 1 and I nset 1 A depict a prior art surfing tether end component
- Figure 2 depicts two embodiments of a surfing tether end component of the present invention
- Figure 3 depicts a cross-section of an embodiment of the present invention having m ultiple body layers
- FIGS. 4-6 depict layering and construction arrangements
- Figures 7 & 8 depict embodiments of the method of the second aspect of the invention .
- Figures 9 & 10 depict embodiments of the method of the third aspect of the invention.
- bond refers to two or more elements that are securely affixed to one another through chemical, thermal or pressure-driven mechanisms, and excludes purely physical mechanisms such as riveting or stitching.
- the present invention relates to surfing tether end components, comprising an end component body 102, a tether connector 104 for connecting the surfing tether end component 100 to a surfing device tether 106, and a fastening means 108 to fasten the surfing tether end component to either a user’s limb or a surfing device.
- the tether end component 100 may be a tether end component 100A that attaches the tether 106 to a surfer’s limb (not shown), thereby tethering together the surfer and the surfing device.
- a tether end component 100A is typically referred to as a “cuff” or “tether cuff”.
- the fastening means 108 may comprise a first fastening structure 108A and a second fastening structure 108B arranged to releasably engage with one another so as to fasten the surfing tether end com ponent 100 about the user’s limb when the user’s limb is encircled by the tether end component body 102.
- the first and second fastening structures 108A,108B may comprise a press-stud pair, a button and button-hole, hook-and-loop fasteners or any other suitable fastening means known in the art.
- the tether end component 100 may be a tether end component 100B that attaches the tether 106 to the surfing device (not shown) .
- a tether end component 100B is often referred to as a “rail-saver”.
- the fastening means 108 may comprise a loop, clip or carabiner-style fastener that extends from the end com ponent body 102 and attaches to a fixture on a surfing device (not shown) .
- reference numeral 100 is used to refer to both form s of the tether end component 100A,100B. Although the two tether end components 100A, 100B have different appearances, their functional properties are substantially sim ilar to one another. Unless otherwise specifically noted, both of the tether end components 100A, 100B may embody any embodiments of the present invention.
- the surfing tether end component m ay further comprise a secondary element 1 10, such as a puller, a buckle loop or a decorative elem ent.
- a secondary element 1 10 such as a puller, a buckle loop or a decorative elem ent.
- Figure 2 depicts an example secondary element 1 10 as a decorative element, but the skilled person will appreciate that this is m erely an example and not to be construed as explicitly lim iting.
- the end component body 102 may comprise one or more end com ponent body layers. I n a further embodiment, the end component body 102 may comprise a single end com ponent body layer. I n an alternate further em bodiment and with reference to Figure 3, the end component body may comprise a plurality of end component body layers 1 12A, 1 12B, 1 12C. The end component body layers 1 12A, 1 12B, 1 12C may each extend for a full length and/or a full width of the end com ponent body. Alternatively, one or more of the plurality of end com ponent body layers 1 12A,1 12B, 1 12C may only extend for a portion of the length and/or width of the end component body.
- end com ponent body layers 1 12A, 1 12B, 1 12C in describing embodiments of the invention is exemplary only and does not exclude an embodim ent an end component body com prising a single end component body layer, two end component body layers, or more than three end component body layers, from the scope thereof, unless it is otherwise explicitly specified for (and therefore explicitly lim ited to) a particular, specific em bodiment.
- a single ‘sheet’ may fold to form two layers.
- body layers 1 12B and 1 12C are form ed by a single ‘sheet’, folding along the vertical dashed lines. Bonded End Component Elements
- any adjacent two of the end component body 102, the one or more layers of the end com ponent body 1 12A,1 12B, 1 12C, the tether connector 104, the fastening m eans 108 and the secondary element 1 10 may be at least partially affixed to one another by being bonded thereto.
- the adjacent two elements that are at least partially affixed to one another by being bonded together may be fully affixed through bonding, and do not comprise any additional affixing means such as rivets, stitching or adhesives or others known in the art.
- each end component body layer may extend for at least a portion of a length of the end component body.
- at least two adjacent end component body layers 1 12A,1 12B,1 12C may be at least partially affixed to one another by thermal bonding.
- at least one of the at least two adjacent of end component body layers 1 12A, 1 12B, 1 12C may comprise a cushioning layer.
- At least a portion of one of the one or more end component body layers 1 12A, 1 12B,1 12C may be a contacting portion 1 14.
- at least one of the fastening m eans 108, the tether connector 104 and the secondary element 1 10 (if present) comprise a contacting surface 1 16 adapted to contact against and bond to or with the contacting portion 1 14.
- the contacting surface may be located on a surface of the tether connector 104.
- the contacting surface 1 16 may be on either or both of the first and second fastening structures 108A, 108B of the fastening means 108.
- the end component body 102 may comprise multiple contacting portions 1 14, on either the same end component body layer or separate ones.
- more than one of the fastening means 108 (or the first and second fastening structures 108A, 108B as appropriate) , tether connector 104 and the secondary elem ent 1 10 (if present) may comprise contacting surfaces and m ay be affixed to the end component body by bonding.
- the contacting portion 1 14 may be provided by an outermost end component body layer.
- at least one end component body layer 1 12B is arranged over the end component body layer 1 12A providing the contacting portion 1 14 so as to enclose, within the end component body 102, at least a portion of the at least one of the fastening means 108, the secondary element 1 10 (if present) and the tether connector 104 having the contacting surface 1 16 bonded to the contacting portion 1 14.
- Figure 4 in particular depicts both an example embodiment wherein the contacting portion 1 14 is present on an outermost layer (end component body layer 1 12B in the depicted example) , and an embodiment wherein end com ponent body layer 1 12B is layered over the bonded contacting surface 1 16 and an additional contacting portion 1 14 present on end component body layer 1 12A.
- This layering may provide a m ore secure construction of the surfing tether end component 100.
- the skilled person will appreciate that denoting the end com ponent body layers with reference numerals 1 12A & 1 12B is for explanatory purposes only and is intended to illustrate that a contacting portion 1 14 may be provided on various end com ponent body layers 1 12A, 1 12 B, 1 12C.
- some components such as the tether connector 104 and/or fastening means 108 m ay comprise contacting surfaces 1 16 on m ultiple sides.
- the further end component body layer 1 12B that is layered over the bonded contacting portion 1 14 and contacting surface 1 16 m ay in turn have a further contacting portion 1 14B that bonds to a further contacting surface 1 16B on whichever of the fastening means 108, the secondary element 1 10 (if present) and the tether connector 104 comprises the contacting surface 1 16.
- at least one of the fastening means 108, the secondary elem ent 1 10 (if present) and the tether connector 104 comprise a contacting surface 1 16 that is com prised of at least one polymer selected from the same single polymer class as that of the contacting portion 1 14.
- end component body comprises more than one end component body layer 1 12A,1 12B, 1 12C and with reference to Figure 2, at least two adjacent end component body layers 1 12A, 1 12B may be each form ed of at least one polymer selected from the single polymer class.
- polym ers there are many known polym ers, and that they m ay be classified in various manners depending upon classification criteria. Polymers may, for exam ple, be classified based upon source material (natural, synthetic or semi-synthetic) ; monomer chain structure (linear, crosslinked or branched-chain) ; polymerisation m ethod (addition or condensation) ; monom er type (homom eric or copolymeric) ; and present molecular forces (elastomers, fibrous, therm oplastics or thermosetting polym ers) . As used herein, polymer class refers to groups of polymers that are able to be recycled through the same recycling process or substantially sim ilar recycling processes.
- the polymers may be selected from groups such as thermoplastics, thermoplastic elastomers, thermosets and recyclable thermoset polymers.
- the polym ers may be selected from particular groups such as polyketones, polyesters, polyurethanes, polyolefins, vinyls, or suitable derivatives thereof.
- one or more of the selected polymers m ay be co-polymers.
- the co-polymers may be linear co-polymers (including alternating, statistical and block co-polymers) or branched co-polymers (including grafted or star-shaped branched copolymers, or branched co-polymers having other architectures) .
- I n an alternate em bodiment, each of the selected polymers m ay be hom omeric.
- the polyurethane m ay be a thermal polyurethane.
- the vinyl may be a vinyl acetate, a vinyl chloride, a polypropylene, a polystyrene, a polyethylene, or a polyacrylonitrile.
- the polymer may be a co-polymer of ethylene and vinyl acetate, typically referred to as polyethylene-vinyl acetate (EVA) , or a triple co-polym er (or terpolymer) formed by polymerisation of styrene and acrylonitrile in the presence of polybutadiene, typically referred to as acrylonitrile butadiene styrene (ABS) .
- EVA polyethylene-vinyl acetate
- ABS acrylonitrile butadiene styrene
- affixing means e.g. the contacting portion 1 14 and contacting surface 1 16
- sim ilar materials such as polymers selected from the sam e polymer class
- efficiency of production may be improved.
- additional affixing m eans may be reduced or elim inated, as bonding between the elements comprised of substantially sim ilar m aterials may be prom oted.
- the ability for and/or efficiency of the surfing tether end com ponent 100 to be recycled m ay be improved as it is not required to separate the elements into a plurality of recycling stream s directed to separate plastic classes, types or categories, and the single polymer class is selected from polym er classes that are able to be recycled.
- I n at least one further embodiment, at least partially form ing the one or more of the tether connector 104, the secondary elem ent 1 10 (if present) , and the fastening means 108 from polymers selected from the same polymer class as the end com ponent body layers 1 12A, 1 12B, 1 12C, may promote thermal, molecular or interfacial bonding therebetween.
- the end com ponent body layer 1 12 and/or one or more of the tether connector 104, the secondary element 1 10 ( if present) , and the fastening m eans 108 m ay each consist essentially of at least one polymer selected from the single class of polymers.
- This may be the sam e at least one polymer, or each may be form ed from different polymers selected from the single class of polymers.
- This may further enhance or promote the ability of the contacting portion 1 14 and the contacting surface 1 16 to thermally bond to one another, and m ay also promote or enhance the recyclability of the surfing tether end component 100 at end-of-life.
- the surfing tether end component 100 as a whole may consist essentially of at least one polymer selected from the single polym er class.
- the contacting portion 1 14 is substantially formed from a single polymer selected from the single class of polym ers.
- the contacting surface 1 16 is substantially formed from the sam e single polymer as the contacting portion 1 14.
- the end component body layer 1 12 and/or one or more of the tether connector 104, the secondary element 1 10 (if present) , the fastening m eans 108, or even surfing tether end component 100 as a whole may consist essentially of a single polymer selected from the single class of polymers. This m ay be the same single polymer, or each may be formed from different polymers selected from the single class of polymers.
- Some other materials that may be present are: dyes or other colouring agents; trace am ounts of polymers from a different polym er class; rem nants from the formation of foamable polymer beads, such as foam ing agents; additives utilised to prom ote expansion, sintering and/or thermal bonding of the foam able polymer beads to one another to form , for exam ple, an end component body layer 1 12 comprised thereof; and any other trace contam inants or additives that the person skilled in the art would reasonably anticipate as being likely to be present in elements or articles form ed from polymers that are essentialy selected from a single polymer class without affecting the structure, functionality or recyclability of the element or article.
- the person skilled in the art will understand that the preceding list is not exhaustive.
- At least two adjacent end component body layers 1 12A, 1 12B, 1 12C are bonded to one another, at least one of the at least two adjacent end component body layers may be configured to retain a curved shape mem ory determ ined by a curve of the surfer’s lim b.
- the end component body 102 m ay comprise an expanded polym er foam layer that is configured to retain the curved shape memory.
- the curved shape memory may be provided by another end component body layer 1 12A, 1 12B, 1 12C that is formed of a polymer capable of exhibiting shape memory properties.
- the contacting surface 1 16 and contacting portion 1 14 are adapted to contact against and bond to one another.
- the bonding m ay be a thermal bond therebetween.
- the thermal bond may be form ed by at least partial melting of either or both of the contacting portion 1 14 and contacting surface 1 16.
- the thermal bond may comprise a fusion between the contacting surface 1 16 and contacting portion 1 14, wherein the contacting portion and contacting surface are contacted against one another either or both are at least partially molten and subsequently allowed to re-solidify.
- the thermal bond may comprise the contacting surface 1 16 and contacting portion 1 14 being welded to one another through one or more polymer welding methods known in the art.
- the thermal bond may comprise formation of either molecular or intermolecular bonds between some or all of the polymers of the contacting surface 1 16 and the polymers of the contacting portion 1 14.
- a bonding agent may be used to promote or enable formation of the bond between the contacting surface 1 16 and contacting portion 1 14.
- the bond between the contacting surface 1 16 and contacting portion 1 14 may be a direct interfacial bond, wherein the contacting surface 1 16 and contacting portion 1 14 are in direct contact with one another (i.e. with no additional substances between the contacting surface 1 16 and contacting portion 1 14) prior to, or as part of, the bonding process.
- I n an em bodiment, the contacting surface and the contacting portion are therm ally bonded together through either or both of an internal heat welding process or an external heat welding process.
- the internal heat welding process is either an electromagnetic welding process or a mechanical welding process.
- the electromagnetic welding process may be selected from resistance welding, induction welding, dielectric welding and microwave welding.
- the mechanical welding process may be selected from spin welding, stir welding, vibration welding and ultrasonic welding.
- the external heat welding process is a thermal welding process.
- the thermal welding process may be selected from hot gas welding, hot wedge welding, extrusion welding, hot plate welding, infrared welding and laser welding.
- the surfing tether end component 100 does not comprise adhesives, cross-link polymers, rivets, stitching, or other affixing means known in the art between the adjacent two of the one or more end component body layers 1 12A, 1 12B, 1 12C, the tether connector 104, and the fastening means 108 that are affixed to one another by being bonded together. This may enable reduction in the number of different m aterials present within the surfing tether end component 100, and m ay improve the ability of the surfing tether end component to be recycled at end-of-life.
- At least one of the tether connector 104, the secondary element 1 10 (if present) , and the fastening means 108 may be moulded from , onto or into the end component body 102.
- the tether connector 104, the secondary element 1 10 (if present) , and/or the fastening means 108 may be moulded from , onto or into one of the end component body layers, and one or more further end component body layers may be layered over or underneath.
- the surfing tether end component m ay comprise one or more elements (tether connector 104, fastening means 108, secondary element 1 10) that are moulded from , onto or into one of the end component body layers, and a further one or more elements that are affixed to one of the end component body layers by being bonded thereto.
- the further one or m ore elements m ay be bonded to the end component body layer in a manner described in one or more of the above em bodim ents.
- a second aspect of the present invention may lie in a m ethod of fabricating a surfing tether end component com prising an end component body having one or more end component body layers, a fastening means and a tether connector.
- the method may comprise the steps of:
- end component body comprises more than one end component body layer, attaching the plurality of end component body layers together to form the end com ponent body;
- At least one adjacent pair of the one or more end component body layers, the end component body, the tether connector, and the fastening m eans are at least partially affixed to one another by bonding thereto.
- the bonding may be through any of the bonding mechanisms described above in relation to the first aspect of the present invention.
- Steps 204 & 205 may be executed before Step 203.
- the tether connector and/or the fastening means may be arranged adjacent to their respective receiving end component body layers so that step 203 com prises affixing the tether connector, and/or the fastening m eans to the respective end component body layer or layers as well as form ing the end component body, and step 206 comprises affixing the rem aining elements to the end component body.
- steps 203 and 206 may be executed substantially simultaneously, in that the formation of the end component body and the affixation of the tether connector, and the fastening means to the respective end com ponent body layer or layers occurs in a single bonding step.
- the method may be as follows:
- At least a portion of at least one of the one or more end component body layers comprises at least one polymer selected from a single polymer class, being a contacting portion thereof.
- at least one of the fastening means and the tether connector comprise a contacting surface comprised of at least one polymer selected from the single polym er class, and the contacting surface contacts against and bonds to the contacting portion.
- the contacting surface and/or contacting portion may be a contacting surface 1 16 or contacting portion 1 14 of an em bodiment of the first aspect of the invention.
- the contacting portion may be provided by an outermost end component body layer.
- end component body comprises m ore than one end component body layer
- at least one end component body layer may be arranged over the end component body layer providing the contacting portion with the contacting surface positioned therebetween, so as to enclose, within the end component body, at least a portion of the at least one of the fastening means and the tether connector having the contacting surface bonded to the contacting portion.
- the portion of the element so enclosed may be contacted by and bond with both of the end com ponent body layers. This layering may provide a more secure construction of the surfing tether end component.
- At least partial attachment by bonding may be at least partial attachment by a therm al bond as previously described in relation to the first aspect of the invention.
- the thermal bond m ay be a molecular or intermolecular bond, or m ay be a direct bond, direct thermal bond or direct molecular or interm olecular bond, also as previously described.
- the bond may be formed through any of the mechanisms, including internal and/or external heat welding processes (or combinations thereof) as previously described in relation to one or more embodiments of the first aspect of the invention.
- the end component body comprises more than one end component body layer
- at least one of the end component body layers may comprise an expanded foam layer that is at least partially attached to an adjacent end component body layer by therm al bonding.
- This expanded foam layer may provide cushioning between a surfing tether end component formed from a m ethod of at least the present em bodim ent and a surfer’s lim b encircled thereby.
- the expanded foam layer may be configured to retain a curved shape memory.
- the method may further comprise the step of thermally moulding the expanded foam layer so as to thermally set the curved shape memory thereinto, with this step being executed prior to step 202.
- the surfing tether end component m ay not comprise adhesives, additional cross-link polymers or any other additional affixing means between the adjacent two of the one or more end com ponent body layers, the tether connector, and the fastening means that are affixed to one another by being bonded together.
- the surfing tether end component may comprise a secondary element such as a puller, a buckle loop or a decorative element.
- the method may comprise the step of arranging the secondary elem ent adjacent to an end component body layer, with step 206 including affixing the secondary element to the end component body. This step may be executed as part of step 204 or step 205, or may be present as its own step 204A and executed at any point prior to execution of step 206.
- step 204A may be executed prior to step 203, such that step 203 is modified in a manner sim ilar to previously-disclosed embodim ents wherein steps 204 and/or 205 are executed prior to step 203.
- a third aspect of the present invention may lie in a method of fabricating a surfing tether end component com prising an end component body having one or m ore end com ponent body layers, fastening means and a tether connector, wherein at least one of the fastening means and/or the tether connector are moulded from , onto or into the end component body.
- the method may comprise the steps of:
- the m oulding comprises the at least one end com ponent body layer and the one or more of the tether connector and fastening means having unitary construction.
- the method may comprise over-moulding an element onto the m oulding produced by step 303.
- the method may further comprise the steps of:
- the surfing tether end component may comprise a secondary element such as a puller, a buckle loop or a decorative element.
- the method may comprise use of a mould having a cavity with a desired shape, or a secondary mould having a cavity with a further desired shape, that includes the secondary element, such that the moulding or further m oulding is formed to include the secondary element.
- the method may comprise the step of thermally bonding a cushioning layer to a surface of the moulding.
- the cushioning layer may be arranged to be positioned against a user’s limb when the surfing tether end component is worn by the user.
- the cushioning layer may comprise expanded polymer foam .
- the moulding or further moulding may be used as an end component body layer, comprising the element moulded thereinto, onto or from , in an embodiment of a method of the second aspect of the present invention.
- the method of the second aspect of the invention m ay be appropriately modified to remove the need to affix said element to the end component body during execution of an embodiment of step 206 or an em bodim ent of a m odified step 203.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Ocean & Marine Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Materials For Medical Uses (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Air Bags (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US18/276,050 US20240100806A1 (en) | 2021-02-08 | 2022-02-08 | Surfacing Device Tether End Component |
AU2022218239A AU2022218239A1 (en) | 2021-02-08 | 2022-02-08 | Surfing device tether end component |
JP2023547887A JP2024505733A (en) | 2021-02-08 | 2022-02-08 | Tether end components of surfing equipment |
CN202280021935.0A CN117062747A (en) | 2021-02-08 | 2022-02-08 | Surfing device tether end piece |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2021900288A AU2021900288A0 (en) | 2021-02-08 | Multiple claims for a surfing leash apparatus with an adjoining cuff component that includes two or more layers that are thermally bonded to each other, in part, or in full. | |
AU2021900288 | 2021-02-08 | ||
AU2021107003A AU2021107003A4 (en) | 2021-02-08 | 2021-08-24 | Surfing Device Tether Cuff |
AU2021107003 | 2021-08-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022165560A1 true WO2022165560A1 (en) | 2022-08-11 |
Family
ID=78716598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU2022/050066 WO2022165560A1 (en) | 2021-02-08 | 2022-02-08 | Surfing device tether end component |
Country Status (5)
Country | Link |
---|---|
US (1) | US20240100806A1 (en) |
JP (1) | JP2024505733A (en) |
CN (1) | CN117062747A (en) |
AU (2) | AU2021107003A4 (en) |
WO (1) | WO2022165560A1 (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4285083A (en) * | 1979-01-03 | 1981-08-25 | Flinders Surfing Co. Pty. Ltd. | Leg rope |
US6500039B1 (en) * | 1998-03-19 | 2002-12-31 | Perry John Underwood | Leash for securing a surf craft to a limb of a person |
WO2006002468A1 (en) * | 2004-06-30 | 2006-01-12 | Hydro Sportz Pty Limited | Device to releasably attach a closed loop of a leash to a surfboard |
US20150274265A1 (en) * | 2013-06-03 | 2015-10-01 | Robert Falken | Reinforced surf leash |
WO2017139840A1 (en) * | 2016-02-15 | 2017-08-24 | The Leisure Collective International Pty Ltd | Tethering accessory for water-sports board or water recreation board |
US20190106839A1 (en) * | 2016-04-18 | 2019-04-11 | Fin Control Systems Pty. Limited | Leash |
US20200269958A1 (en) * | 2019-02-26 | 2020-08-27 | Dakine IP Holdings LP | Leash assembly for a sports board |
-
2021
- 2021-08-24 AU AU2021107003A patent/AU2021107003A4/en active Active
-
2022
- 2022-02-08 US US18/276,050 patent/US20240100806A1/en active Pending
- 2022-02-08 JP JP2023547887A patent/JP2024505733A/en active Pending
- 2022-02-08 CN CN202280021935.0A patent/CN117062747A/en active Pending
- 2022-02-08 WO PCT/AU2022/050066 patent/WO2022165560A1/en active Application Filing
- 2022-02-08 AU AU2022218239A patent/AU2022218239A1/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4285083A (en) * | 1979-01-03 | 1981-08-25 | Flinders Surfing Co. Pty. Ltd. | Leg rope |
US6500039B1 (en) * | 1998-03-19 | 2002-12-31 | Perry John Underwood | Leash for securing a surf craft to a limb of a person |
WO2006002468A1 (en) * | 2004-06-30 | 2006-01-12 | Hydro Sportz Pty Limited | Device to releasably attach a closed loop of a leash to a surfboard |
US20150274265A1 (en) * | 2013-06-03 | 2015-10-01 | Robert Falken | Reinforced surf leash |
WO2017139840A1 (en) * | 2016-02-15 | 2017-08-24 | The Leisure Collective International Pty Ltd | Tethering accessory for water-sports board or water recreation board |
US20190106839A1 (en) * | 2016-04-18 | 2019-04-11 | Fin Control Systems Pty. Limited | Leash |
US20200269958A1 (en) * | 2019-02-26 | 2020-08-27 | Dakine IP Holdings LP | Leash assembly for a sports board |
Also Published As
Publication number | Publication date |
---|---|
AU2022218239A1 (en) | 2023-08-31 |
AU2021107003A4 (en) | 2021-12-02 |
US20240100806A1 (en) | 2024-03-28 |
CN117062747A (en) | 2023-11-14 |
JP2024505733A (en) | 2024-02-07 |
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