WO2022160409A1 - Processing method for battery aluminum foil - Google Patents

Processing method for battery aluminum foil Download PDF

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Publication number
WO2022160409A1
WO2022160409A1 PCT/CN2021/078940 CN2021078940W WO2022160409A1 WO 2022160409 A1 WO2022160409 A1 WO 2022160409A1 CN 2021078940 W CN2021078940 W CN 2021078940W WO 2022160409 A1 WO2022160409 A1 WO 2022160409A1
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WO
WIPO (PCT)
Prior art keywords
rolling
coil
aluminum
pass
aluminum foil
Prior art date
Application number
PCT/CN2021/078940
Other languages
French (fr)
Chinese (zh)
Inventor
陈登斌
曹城
章国华
宋盼
杨洪辉
李汉文
侯志文
许泽辉
Original Assignee
永杰新材料股份有限公司
浙江永杰铝业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110122451.2A external-priority patent/CN112934972B/en
Priority claimed from CN202110134290.9A external-priority patent/CN112934967B/en
Priority claimed from CN202110122587.3A external-priority patent/CN112934979B/en
Application filed by 永杰新材料股份有限公司, 浙江永杰铝业有限公司 filed Critical 永杰新材料股份有限公司
Priority to KR1020227000862A priority Critical patent/KR102609847B1/en
Publication of WO2022160409A1 publication Critical patent/WO2022160409A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/40Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/46Roll speed or drive motor control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/56Elongation control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the field of aluminum processing, in particular to a processing method of battery aluminum foil.
  • the purpose of the present invention is to provide a processing method of battery aluminum foil, which can effectively suppress the phenomenon that the tensile strength and elongation after breaking of the battery aluminum foil decay with time, and effectively improve the performance of the battery aluminum foil.
  • the present invention provides a processing method of battery aluminum foil, which adopts aluminum foil blank as processing material, and includes the following steps:
  • Step S1 Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the intermediate rolling includes the fourth rolling pass;
  • Step S2 finishing rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes the fifth rolling pass;
  • Step S3 After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
  • the rolling parameters of all the rolling passes of the foil rolling and the intermediate rolling and the time interval of two adjacent rolling passes are controlled, so that the intermediate rolling
  • the coil temperature of the aluminum strip in the process is less than or equal to 75°C; wherein, the rolling parameters include reduction ratio, rolling speed, roll roughness, and oil temperature of rolling oil; in step S2, During rolling, the rolling parameters of the fifth rolling pass are controlled so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C.
  • the aluminum coil is cooled so that the coil temperature of the aluminum coil is less than or equal to 75°C; in the step S2, the aluminum coil is controlled during rolling.
  • the rolling parameters of the fifth rolling pass are such that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C.
  • the finished aluminum coil is cut off within 30 minutes after the finished aluminum coil is taken off the line.
  • the rolling parameters for controlling the first rolling pass are: the reduction ratio is 47% to 49%, the rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, and the oil temperature is 38 ⁇ 2°C;
  • the rolling parameters for controlling the second rolling pass are: the reduction ratio is 48% ⁇ 50%, the rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, the oil temperature is 38 ⁇ 2°C;
  • the control of the third rolling pass The rolling parameters are: the reduction ratio is 46% to 48%, the rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, and the oil temperature is 38 ⁇ 2°C;
  • the first rolling pass and the second rolling pass are continuously rolled, and the aluminum foil blank after the first rolling pass and the second rolling pass is completed is naturally After cooling for 8 hours, the third rolling pass is performed to obtain the aluminum strip.
  • the aluminum strip is naturally cooled for 8 hours and then subjected to the intermediate rolling to obtain the aluminum coil, wherein the rolling parameters for controlling the fourth rolling pass of the intermediate rolling are:
  • the reduction ratio was 40% to 42%
  • the rolling speed was 600 ⁇ 20 m/min
  • the roll roughness Ra was 0.10 ⁇ m
  • the oil temperature was 42 ⁇ 2°C.
  • the aluminum coil obtained by the intermediate rolling is cooled for 8 hours, and then finishing rolling is performed to obtain the finished aluminum coil, wherein the fifth rolling is controlled during the finishing rolling.
  • the rolling parameters of the pass are: the reduction ratio is 34% to 36%, the rolling speed is 450 ⁇ 20m/min, the roll roughness Ra is 0.10 ⁇ m, and the oil temperature is 42 ⁇ 20m/min. 2°C.
  • the rolling parameters for controlling the fifth rolling pass during the finishing rolling are: The reduction ratio was 34% to 36%, the rolling speed was 550 ⁇ 20 m/min, the roll roughness Ra was 0.10 ⁇ m, and the oil temperature was 42 ⁇ 2°C.
  • the finished aluminum coil can be cut within 30 minutes after being off-line.
  • the coil temperature reaches less than or equal to 80°C.
  • the finished aluminum coil when the ambient temperature of the finished aluminum coil after it is off-line is greater than 30°C, the finished aluminum coil is forcibly cooled, so that the finished aluminum coil can be cooled at 30°C after the finished aluminum coil is off-line.
  • the coil temperature reaches less than or equal to 80°C when slitting within minutes.
  • the forced cooling method is to set a compressed air nozzle to cool the finished aluminum coil, and the compressed air nozzle compressed air pressure dew point is less than or equal to -10°C.
  • the first rolling pass is 0.24mm-0.125mm
  • the second rolling pass is 0.125mm-0.064mm
  • the third rolling pass is 0.064mm-0.034mm
  • the The fourth rolling pass is 0.034mm-0.020mm
  • the fifth rolling pass is 0.020mm-0.013mm.
  • the processing method of the battery aluminum foil of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, and the time interval of two adjacent passes of rolling. , so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80 °C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, so that all The coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C; or by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process, the finished aluminum coil is controlled.
  • the coil temperature is less than or equal to 80°C; thus, the problem of suppressing the decay of tensile strength and elongation after breaking of the battery aluminum foil over time is achieved, and the processing method has high production efficiency and can be mass-produced.
  • Fig. 1 is a flow chart of Embodiment 1 of the battery aluminum foil processing method of the present invention
  • FIG. 2 is a flow chart of Embodiment 2 of the battery aluminum foil processing method of the present invention.
  • FIG. 3 is a flow chart of Embodiment 3 of the battery aluminum foil processing method of the present invention.
  • Figure 4 is a graph showing the variation of tensile strength with time at different coil temperatures
  • Fig. 5 is a graph showing the change of elongation at break with time at different coil temperatures
  • Fig. 6 is the comparison diagram of the tensile strength decay curve with time of embodiment 1 and comparative example
  • Fig. 7 is the contrast diagram of the elongation after break of Example 1 and the time decay curve of the comparative example
  • Fig. 8 is the comparison chart of the tensile strength decay curve with time of embodiment 2 and comparative example
  • Fig. 9 is the contrast diagram of the elongation after break of Example 2 and the time decay curve of the comparative example
  • Fig. 10 is the comparison chart of the tensile strength decay curve with time of embodiment 3 and comparative example
  • FIG. 11 is a comparison diagram of the decay curves of elongation at break with time of Example 3 and Comparative Example.
  • the present invention provides a processing method of battery aluminum foil, which adopts aluminum foil blank as processing material, and includes the following steps:
  • Step S1 Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the intermediate rolling includes the fourth rolling pass;
  • Step S2 finishing rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes the fifth rolling pass;
  • Step S3 After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
  • the processing method of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, the time interval of the two adjacent passes of rolling, and the finishing rolling process.
  • the coil temperature of the aluminum coil is less than or equal to 80°C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, the The coil temperature of the aluminum coil is less than or equal to 80°C; or the coil temperature of the finished aluminum coil is controlled to be less than or equal to 80°C by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process
  • the phenomenon that the tensile strength and elongation after breaking of the battery aluminum foil are attenuated with time can be effectively suppressed, and the performance of the battery aluminum foil is effectively improved.
  • the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
  • the aluminum foil blanks are made of 1060 alloy aluminum foil blanks.
  • the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
  • the processing method of the battery aluminum foil further comprises the following steps:
  • Step S1 Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the middle rolling includes the fourth rolling pass; during rolling, the rolling parameters of all the rolling passes of the foil rolling and the middle rolling and the two adjacent rolling passes are controlled.
  • the interval time of making passes makes the coil temperature of the aluminum strip in the intermediate rolling process less than or equal to 75°C; wherein, the rolling parameters include reduction ratio, rolling speed, roll roughness, rolling Oil temperature for making oil.
  • the foil rolling is the first rolling pass, the second rolling pass and the third rolling pass; the intermediate rolling is the fourth rolling pass; the finishing rolling is the fifth rolling pass, wherein Finishing is the finished pass.
  • the rolling parameters for controlling the first rolling pass are: the reduction ratio is 47% to 49%, and the rolling speed is 550 ⁇ 20m/min , the roughness Ra of the roll is 0.15 ⁇ m, the oil temperature is 38 ⁇ 2°C; the rolling parameters for controlling the second rolling pass are: the reduction ratio is 48% ⁇ 50%, The rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, and the oil temperature is 38 ⁇ 2°C; the rolling parameters for controlling the third rolling pass are: The reduction ratio is 46% ⁇ 48%, the rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, and the oil temperature is 38 ⁇ 2°C; the first rolling pass The first and second rolling passes are continuously rolled, and the aluminum foil blanks completed by the first rolling pass and the second rolling pass are naturally cooled at room temperature for 8 hours, and then the first rolling pass is carried out.
  • the aluminum strip is obtained by three-pass rolling; naturally cooling at room temperature for 8 hours achieves the effect of controlling the
  • the first rolling pass is 0.24mm-0.125mm, that is, the reduction ratio is 47.9%;
  • the second rolling pass is 0.125mm-0.064mm, that is, the rolling reduction The reduction rate is 48.8%;
  • the third rolling pass is 0.064mm-0.034mm, that is, the reduction rate is 46.9%.
  • the intermediate rolling is performed to obtain the aluminum coil, wherein the rolling parameter controlling the fourth rolling pass of the intermediate rolling is: the pressure The reduction rate is 40% ⁇ 42%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.10 ⁇ m, and the oil temperature is 42 ⁇ 2°C, these parameters can make the aluminum strip Make the surface of the aluminum coil uniform and fine.
  • the fourth rolling pass is 0.034mm-0.020mm, that is, the reduction ratio is 41.2%.
  • Step S2 Finish rolling the aluminum coil to obtain a finished aluminum coil, the finishing rolling includes a fifth rolling pass, and the rolling parameters of the fifth rolling pass are controlled during rolling, so that the The coil temperature of the finished aluminum coil in the finishing rolling process is less than or equal to 90°C.
  • the coil temperature of the finished aluminum coil in the finishing rolling process in this embodiment is less than or equal to 80°C, so that the aluminum foil blank has better tensile strength and elongation after fracture, as shown in Figure 2 and It can also be analyzed from FIG. 3 that the lower the coil temperature of the finished aluminum coil is, the lower the degree of attenuation of the tensile strength and elongation after break of the finished aluminum coil over time is lower.
  • the aluminum coil obtained by the intermediate rolling is cooled for 8 hours, and then finishing rolling is performed to obtain the finished aluminum coil, wherein the fifth rolling is controlled during the finishing rolling.
  • the rolling parameters of the pass are: the reduction ratio is 34% to 36%, the rolling speed is 450 ⁇ 20m/min, the roll roughness Ra is 0.10 ⁇ m, and the oil temperature is 42 ⁇ 20m/min. 2°C.
  • the fifth rolling pass is 0.020mm-0.013mm, that is, the reduction ratio is 35.0%.
  • the coil temperature measured after the finished aluminum coil obtained by the finishing rolling is 79.7°C. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
  • Step S3 after the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time.
  • the preset time after the finished aluminum coil is off-line is not limited, generally it is placed at room temperature for 6-24 hours and then slitted to obtain the battery aluminum foil.
  • the attenuation degree of its tensile strength over time is slowed down, and the tensile strength remains stable from the 12th day after the finished aluminum coil is offline; compared with the prior art , which indirectly increases the elongation at break (elongation) by suppressing the decay of the elongation at break.
  • the coil temperature after finishing rolling passes off the assembly line is all greater than 90°C.
  • the aluminum foil blank is successively subjected to foil rolling, intermediate rolling, and finishing.
  • the foil rolling passes are successively 0.24mm-0.125mm-0.064mm-0.034mm three-pass continuous rolling, the rolling speed is 600 ⁇ 20m/min, the roll is rough
  • the thickness Ra is 0.20 ⁇ m
  • the oil temperature of the lubricating rolling oil is 38 ⁇ 2°C
  • the rolling pass of the middle rolling is 0.034mm-0.020mm
  • the rolling speed is 650 ⁇ 20m/min
  • the roll roughness Ra is 0.15 ⁇ m
  • the oil temperature of the lubricating rolling oil is 42 ⁇ 2°C
  • the finishing rolling pass is 0.020mm-0.013mm
  • the rolling speed is 600 ⁇ 20m/min
  • the roll roughness Ra is 0.15 ⁇ m
  • the oil temperature of the oil is 42 ⁇ 2°C.
  • the coil temperature was measured at 97.9°C after the finishing rolling pass came off the assembly line.
  • Table 1 and Table 2 respectively show the process parameters of Example 1 of the present invention and the process parameters of the comparative example.
  • Table 1 shows the process parameters of Example 1 of the present invention
  • Table 2 is the process parameters of the comparative example
  • FIG. 6 is a comparison diagram of the tensile strength decay curves of Example 1 and the comparative example over time
  • Figure 7 is a comparison chart of the decay curve of elongation after breakage of Example 1 and the comparative example (the 0th day in the figure is the data measured after finishing rolling off the assembly line). It can be seen from the figure that the Compared with the aluminum foil obtained in the comparative example, the attenuation of the tensile strength of the aluminum foil with time slowed down, and the tensile strength maintained a stable state from the 12th day after finishing rolling off the assembly line, and no longer changed with time.
  • the decay degree of elongation after breaking with time is greatly reduced.
  • the aluminum foil obtained in this example starts on the 16th day after finishing rolling off the assembly line, and the elongation after breaking is in a stable state and no longer decays with time.
  • the tensile strength decreases significantly with the increase of time. After 24 days, the decay rate slows down, but it is still in a state of slow decay; There was a cliff-like decline, and it didn't start to stabilize until the 20th day of the offline.
  • the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
  • the aluminum foil blanks are made of 1060 alloy aluminum foil blanks.
  • the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
  • the processing method of the battery aluminum foil further comprises the following steps:
  • Step S1 Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass
  • the intermediate rolling includes the fourth rolling pass; after the intermediate rolling is completed, the aluminum coil is cooled so that the coil temperature of the aluminum coil is less than or equal to 75°C.
  • the cooling is forced cooling such as natural cooling or air cooling.
  • the rolling parameters of the first rolling pass are: the reduction ratio is 47% to 49%, and the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, the oil temperature is 38 ⁇ 2°C;
  • the rolling parameters of the second rolling pass are: the reduction ratio is 48% ⁇ 50%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, the oil temperature is 38 ⁇ 2°C;
  • the rolling parameters of the third rolling pass are: the reduction ratio is 46% to 48%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, and the oil temperature is 38 ⁇ 2°C;
  • the first The aluminum strip is obtained by continuous rolling in the rolling pass, the second rolling pass and the third rolling pass;
  • the aluminum coil is obtained by performing the intermediate rolling on the aluminum strip, wherein the intermediate rolling
  • the rolling parameters of the fourth rolling pass are: the reduction ratio is 40% to 42%, the rolling speed is 650 ⁇ 20m/min, and the roll roughness
  • the aluminum coil after the intermediate rolling is naturally cooled at room temperature, and the natural cooling time is greater than or equal to 10 hours. After natural cooling, the coil temperature of the aluminum coil reaches less than or equal to 75°C It is beneficial to improve the mechanical properties of battery aluminum foil, improve the quality of battery aluminum foil, and make it meet production requirements.
  • the first rolling pass is 0.24mm ⁇ 0.125mm
  • the second rolling pass is 0.125mm ⁇ 0.064mm
  • the third rolling pass is 0.064mm ⁇ 0.034mm
  • the fourth rolling pass is 0.034mm ⁇ 0.020mm; correspondingly, the reduction ratio of the first rolling pass is 47.9%, and the reduction of the second rolling pass is 47.9%.
  • the reduction ratio was 48.8%
  • the reduction ratio of the third rolling pass was 46.9%
  • the reduction ratio of the fourth rolling pass was 41.2%.
  • Example 2 of the present invention are consistent with the prior art, such as those provided by the present invention. There are technical comparison ratios.
  • Step S2 Finish rolling the aluminum coil to obtain a finished aluminum coil, the finishing rolling includes a fifth rolling pass, and the rolling parameters of the fifth rolling pass are controlled during rolling, so that the finishing rolling During the process, the coil temperature of the aluminum coil is less than or equal to 80 ° C, which is beneficial to reduce the recovery annealing of the aluminum coil and the possible element clustering phenomenon, so as to suppress the decay of tensile strength and elongation after fracture with time. Purpose.
  • the finished aluminum coil is obtained by performing the finishing rolling on the aluminum coil after natural cooling, wherein the rolling parameters for controlling the fifth rolling pass during the finishing rolling are: The reduction ratio is 34% ⁇ 36%, the rolling speed is 550 ⁇ 20m/min, the roll roughness Ra is 0.10 ⁇ m, and the oil temperature is 42 ⁇ 2°C. These parameters can make the The surface of the finished aluminum coil is uniform, delicate and not cracked.
  • the fifth rolling pass is 0.020 mm to 0.013 mm, and correspondingly, the reduction ratio of the fifth rolling pass is 35.0%.
  • the coil temperature measured after the finished aluminum coil obtained by the finishing rolling is 77.2°C. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
  • Step S3 after the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time.
  • the preset time after the finished aluminum coil is off-line is not limited, generally it is placed at room temperature for 6-24 hours and then slitted to obtain the battery aluminum foil.
  • the attenuation degree of its tensile strength over time has been slowed down, and the tensile strength remains stable from the 16th day after the finished aluminum coil is off the line; its elongation after breaking ( elongation) was improved, and the decay rate of elongation at break was suppressed.
  • the coil temperature after the finishing rolling pass was off-line was all greater than 90°C.
  • the coil temperature was 97.9°C.
  • Table 3 is the process parameters of Example 2 of the present invention.
  • the aluminum foil obtained in this example starts from the 20th day after finishing rolling off the assembly line, and the elongation after breaking is basically in a stable state.
  • the tensile strength decreases significantly with the increase of time, and the decay time is as long as more than 60 days; It didn't start to stabilize until the 20th day of the offline, but it began to decay with time after 20 days of stability. Therefore, the mechanical properties of the battery aluminum foil produced by the comparative example can no longer meet the requirements of the current new energy market, while this embodiment of the present invention solves the problem.
  • the tensile strength of the battery aluminum foil and the elongation after breakage decay with time.
  • the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
  • the aluminum foil blanks are made of 1060 alloy aluminum foil blanks.
  • the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
  • the processing method of the battery aluminum foil further comprises the following steps:
  • Step S1 Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass The second and third rolling passes, the intermediate rolling includes the fourth rolling pass.
  • the first rolling pass, the second rolling pass and the third rolling pass of the foil rolling are continuously rolled to obtain the aluminum strip, and after the foil rolling is completed The rolls are changed, and the fourth rolling pass and the fifth rolling pass are performed to obtain the finished aluminum coil.
  • the rolling parameters of the first rolling pass are: the reduction ratio is 47% to 49%, the The rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, and the oil temperature is 38 ⁇ 2°C;
  • the rolling parameters of the second rolling pass are: the pressure The reduction rate is 48% ⁇ 50%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, and the oil temperature is 38 ⁇ 2°C;
  • the rolling parameters are: the reduction ratio is 46% to 48%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.20 ⁇ m, and the oil temperature is 38 ⁇ 2°C ;
  • the rolling parameters of the fourth rolling pass of the middle rolling are: the reduction ratio is 40% to 42%, the rolling speed is 650 ⁇ 20m/min, and the roll is rough The degree Ra was 0.15 ⁇ m, and the oil temperature was 42 ⁇ 2°C.
  • the first rolling pass is 0.24mm ⁇ 0.125mm
  • the second rolling pass is 0.125mm ⁇ 0.064mm
  • the third rolling pass is 0.064mm ⁇ 0.034mm
  • the fourth rolling pass is 0.034mm ⁇ 0.020mm; correspondingly, the reduction ratio of the first rolling pass is 47.9%, and the reduction of the second rolling pass is 47.9%.
  • the reduction ratio was 48.8%
  • the reduction ratio of the third rolling pass was 46.9%
  • the reduction ratio of the fourth rolling pass was 41.2%.
  • Step S2 Finish rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes a fifth rolling pass; the rolling parameters of the fifth rolling pass are: the reduction ratio is: 34% ⁇ 36%, the rolling speed is 600 ⁇ 20m/min, the roll roughness Ra is 0.15 ⁇ m, and the oil temperature is 42 ⁇ 2°C. Specifically, these parameters can make the finished aluminum coil The surface is uniform, fine and not cracked.
  • the fifth rolling pass is 0.020 mm to 0.013 mm, and correspondingly, the reduction ratio of the fifth rolling pass is 35.0%.
  • the rolling parameters of the foil rolling, the intermediate rolling and the finishing rolling in Example 3 of the present invention are all common process steps and parameters in the prior art, such as those provided in the present invention.
  • the parameters of the comparative example in the prior art are the same, therefore, the coil temperature of the finished aluminum coil obtained after the foil rolling, the intermediate rolling and the finishing rolling is greater than 90°C;
  • the finished aluminum coil is not cooled within 30 minutes, the tensile strength and post-break elongation of the battery aluminum foil obtained by slitting the finished aluminum coil both show obvious attenuation with time.
  • Step S3 After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
  • the preset time is within 30 minutes after the finished aluminum coil is offline.
  • the coil temperature of the finished aluminum coil can reach less than or equal to 30 minutes after being cut off the line. 80°C.
  • the slitting process in the step S3 has the function of constant temperature and humidity, and the ambient temperature is set to be less than or equal to 30°C, and the finished aluminum coil is directly slit; due to the environment in which the finished aluminum coil is located The temperature is less than or equal to 30°C, and the finished aluminum coil needs to be opened when slitting. Due to the characteristics of the aluminum coil, the finished aluminum coil can be rapidly cooled in a few seconds to reach the maximum temperature of the finished aluminum coil when slitting. The coil temperature is less than or equal to 80°C.
  • the finished aluminum coil is forcedly cooled, so that the finished aluminum coil is forced to cool.
  • the forced cooling method is to set a compressed air nozzle to cool the finished aluminum coil,
  • the dew point of the compressed air pressure of the nozzle is less than or equal to -10°C to achieve the effect of forcibly cooling the finished aluminum coil, and the finished aluminum coil needs to be opened when it is slit, so the finished aluminum coil can be
  • the coil temperature is less than or equal to 80°C in a short time.
  • the air pressure dew point is an indicator to measure the water content in the compressed air. If the water content in the compressed air is too high, the aluminum foil will be oxidized and corroded.
  • the finished aluminum coil is cut within 30 minutes after it is offline, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting, which is beneficial to the improvement of the mechanical properties of the battery aluminum foil.
  • the slitting method can reduce the recovery annealing of the battery aluminum foil and the possible existence of trace element clusters, so as to suppress the tensile strength and the elongation after breaking. Decay with time the goal of.
  • the elongation after breaking does not change significantly with time, so in order to overcome this problem, it is necessary to cool the finished aluminum coil within 30 minutes after it is offline, and the coil temperature
  • the temperature is controlled to be less than or equal to 90°C.
  • the finished aluminum coil is cooled to make the coil temperature less than or equal to 80°C when the slitting process is performed after the finishing rolling is completed in this embodiment, so as to help suppress the battery aluminum foil.
  • the rate at which tensile strength and elongation at break decay with time.
  • the coil temperature of the finished aluminum coil obtained by the finishing rolling is 99.7° C. after being off-line, and the slitting is carried out in an environment where the room temperature is 24° C. after 23 minutes of being off-line. Due to the characteristics of the aluminum coil, the When the finished aluminum coil is opened at a room temperature of 24°C, the coil temperature will drop rapidly, achieving the effect of cooling the coil temperature to 75°C in a relatively short period of time. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
  • the battery aluminum foil prepared by the above-mentioned method of the present invention has a reduced degree of attenuation of its tensile strength over time, and a slower rate of attenuation of its tensile strength with time; its elongation after fracture (elongation) is improved, and the The rate of decay of elongation after fracture.
  • the finished aluminum coils after finishing rolling are not cooled down within 30 minutes after the finishing rolling is finished.
  • the temperature of the obtained coil is 97.9 ° C; the finished product is placed off the line for 24 hours for slitting, and due to the long standing time, the product cannot reduce the temperature of the aluminum coil in a short time, so this method produces Compared with the aluminum coil of the present invention, its tensile strength and elongation after break both decay faster with time, and its decay period is relatively long.
  • Table 4 is the process parameter of embodiment 3 of the present invention.
  • Figure 10 is a comparison diagram of the tensile strength decay curve with time of Example 3 and the comparative example
  • Figure 11 is a comparison chart of the decay curve of elongation after fracture of Example 3 and the comparative example (the 0 day in the figure is the data measured after finishing rolling off the assembly line). It can be seen from the figure that the Compared with the aluminum foil obtained in the comparative example, the decay rate of the tensile strength of the aluminum foil decreased with time, and the tensile strength maintained a stable state from the 40th day after finishing rolling off the assembly line, and no longer changed with time.
  • the tensile strength of the comparative example continued to decay on the 40th day after finishing rolling; the decay degree of elongation after fracture with time was greatly reduced, and the decay rate slowed down.
  • the tensile strength decreases significantly with the increase of time, and the decay time is as long as more than 60 days; The decay rate did not decrease until the 20th day off the production line, so the mechanical properties of the battery aluminum foil produced by the comparative example could no longer meet the requirements of the current new energy market, while this embodiment of the present invention solves the tensile strength of the battery aluminum foil.
  • the problem of strength and elongation at break decay with time.
  • the processing method of the battery aluminum foil of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, and the time interval of two adjacent passes of rolling. , so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80 °C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, so that all The coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C; or by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process, the finished aluminum coil is controlled.
  • the coil temperature is less than or equal to 80°C; thus, the problem of suppressing the decay of tensile strength and elongation after breaking of the battery aluminum foil over time is achieved, and the processing method has high production efficiency and can be mass-produced.
  • the present invention provides one embodiment of the present invention as described above, which is not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied In other related technical fields, they are all included within the scope of patent protection of the present invention.

Abstract

A processing method for a battery aluminum foil. The rolling parameters of the passes of foil rolling and middle rolling and the rolling time interval of two successive passes are controlled, and the rolling parameters in the finishing rolling process are controlled, such that the rolling temperature of an aluminum roll in the finishing rolling process is less than or equal to 80ºC; or the aluminum roll output during middle rolling is cooled, and the rolling parameters in the finish rolling process are controlled, such that the rolling temperature of the aluminum roll in the finishing process is less than or equal to 80ºC; or the finished aluminum roll output during the finish rolling in the cutting procedure is rapidly cooled, such that the roll temperature of the finished aluminum roll is controlled to be less than or equal to 80ºC. The attenuation degrees of the tensile strength and the percentage elongation after fracture of the battery aluminum foil obtained by using the processing method over time are greatly reduced, thereby solving the problem that the mechanical properties of an existing battery aluminum foil are greatly reduced.

Description

一种电池铝箔的加工方法A kind of processing method of battery aluminum foil 技术领域technical field
本发明涉及铝加工领域,尤其是涉及一种电池铝箔的加工方法。The invention relates to the field of aluminum processing, in particular to a processing method of battery aluminum foil.
背景技术Background technique
随着纯电动新能源汽车行业的快速发展,人们对电动汽车的续驶里程提出了更高的要求。因此动力电池厂商推出高能量密度动力电池,生产重心也逐渐向此方向转移。此技术路线对电池铝箔的抗拉强度和断后伸长率提出了更高的要求。然而,目前的电池铝箔厚度低于15μm的时候存在力学性能衰减的问题,即抗拉强度和断后伸长率随时间出现下降,尤其是断后伸长率下降幅度最大可达20%以上。With the rapid development of the pure electric new energy vehicle industry, people have put forward higher requirements for the driving range of electric vehicles. Therefore, power battery manufacturers have launched high-energy-density power batteries, and the focus of production has gradually shifted in this direction. This technical route puts forward higher requirements on the tensile strength and elongation after break of the battery aluminum foil. However, when the thickness of the current battery aluminum foil is less than 15 μm, there is a problem of mechanical property attenuation, that is, the tensile strength and elongation after fracture decrease with time, especially the elongation after fracture decreases by more than 20%.
因此,有必要提供一种新的电池铝箔的加工方法以解决上述问题。Therefore, it is necessary to provide a new processing method of battery aluminum foil to solve the above problems.
技术问题technical problem
本发明的目的在于提供一种电池铝箔的加工方法,该加工方法可有效抑制电池铝箔抗拉强度和断后伸长率随时间增加而衰减的现象,有效提高了电池铝箔的性能。The purpose of the present invention is to provide a processing method of battery aluminum foil, which can effectively suppress the phenomenon that the tensile strength and elongation after breaking of the battery aluminum foil decay with time, and effectively improve the performance of the battery aluminum foil.
技术解决方案technical solutions
为达到上述目的,本发明提供一种电池铝箔的加工方法,所述电池铝箔的加工方法采用铝箔坯料作为加工材料,包括以下步骤:In order to achieve the above purpose, the present invention provides a processing method of battery aluminum foil, which adopts aluminum foil blank as processing material, and includes the following steps:
步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次;Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the intermediate rolling includes the fourth rolling pass;
步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次;Step S2, finishing rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes the fifth rolling pass;
步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔,且分切时使所述成品铝卷的卷温小于或等于80℃。Step S3: After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
优选的,所述步骤S1中,轧制时控制所述箔轧及所述中轧的所有轧制道次的轧制参数及相邻两个轧制道次的时间间隔,使得所述中轧过程中的所述铝带材的卷温小于或等于75℃;其中,所述轧制参数包括压下率、轧制速度、轧辊粗糙度、轧制油的油温;所述步骤S2中,轧制时控制所述第五轧制道次的所述轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃。Preferably, in the step S1, during rolling, the rolling parameters of all the rolling passes of the foil rolling and the intermediate rolling and the time interval of two adjacent rolling passes are controlled, so that the intermediate rolling The coil temperature of the aluminum strip in the process is less than or equal to 75°C; wherein, the rolling parameters include reduction ratio, rolling speed, roll roughness, and oil temperature of rolling oil; in step S2, During rolling, the rolling parameters of the fifth rolling pass are controlled so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C.
优选的,所述步骤S1中,所述中轧完成后,对所述铝卷进行冷却,使得所述铝卷的卷温小于或等于75℃;所述步骤S2中,轧制时控制所述第五轧制道次的所述轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃。Preferably, in the step S1, after the intermediate rolling is completed, the aluminum coil is cooled so that the coil temperature of the aluminum coil is less than or equal to 75°C; in the step S2, the aluminum coil is controlled during rolling. The rolling parameters of the fifth rolling pass are such that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C.
优选的,所述步骤S3中,将所述成品铝卷下线后在30分钟内进行分切。Preferably, in the step S3, the finished aluminum coil is cut off within 30 minutes after the finished aluminum coil is taken off the line.
优选的,所述步骤S1中,进行所述箔轧时,控制所述第一轧制道次的所述轧制参数为:所述压下率为47%~49%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第二轧制道次的所述轧制参数为:所述压下率为48%~50%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第三轧制道次的所述轧制参数为:所述压下率为46%~48%、所述轧制速度为550±20m/min,所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;所述第一轧制道次和所述第二轧制道次连续轧制,将经所述第一轧制道次和所述第二轧制道次完成后的所述铝箔坯料在室温下自然冷却8小时,再进行所述第三轧制道次轧制得到所述铝带材。Preferably, in the step S1, when the foil rolling is performed, the rolling parameters for controlling the first rolling pass are: the reduction ratio is 47% to 49%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2°C; the rolling parameters for controlling the second rolling pass are: the reduction ratio is 48%~50%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, the oil temperature is 38±2℃; the control of the third rolling pass The rolling parameters are: the reduction ratio is 46% to 48%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2°C; The first rolling pass and the second rolling pass are continuously rolled, and the aluminum foil blank after the first rolling pass and the second rolling pass is completed is naturally After cooling for 8 hours, the third rolling pass is performed to obtain the aluminum strip.
优选的,将所述铝带材经自然冷却8小时后进行所述中轧得到所述铝卷,其中,控制所述中轧的所述第四轧制道次的所述轧制参数为:所述压下率为40%~42%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。Preferably, the aluminum strip is naturally cooled for 8 hours and then subjected to the intermediate rolling to obtain the aluminum coil, wherein the rolling parameters for controlling the fourth rolling pass of the intermediate rolling are: The reduction ratio was 40% to 42%, the rolling speed was 600±20 m/min, the roll roughness Ra was 0.10 μm, and the oil temperature was 42±2°C.
优选的,在所述步骤S2中,将经所述中轧得到的所述铝卷冷却8小时后进行精轧得到所述成品铝卷,其中,进行所述精轧时控制所述第五轧制道次的轧制参数为:所述压下率为34%~36%、所述轧制速度为450±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。Preferably, in the step S2, the aluminum coil obtained by the intermediate rolling is cooled for 8 hours, and then finishing rolling is performed to obtain the finished aluminum coil, wherein the fifth rolling is controlled during the finishing rolling. The rolling parameters of the pass are: the reduction ratio is 34% to 36%, the rolling speed is 450±20m/min, the roll roughness Ra is 0.10μm, and the oil temperature is 42±20m/min. 2°C.
优选的,将经冷却后的所述铝卷进行所述精轧得到所述成品铝卷时,其中,进行所述精轧时控制所述第五轧制道次的所述轧制参数为:所述压下率为34%~36%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。Preferably, when the finished aluminum coil is obtained by performing the finishing rolling on the cooled aluminum coil, the rolling parameters for controlling the fifth rolling pass during the finishing rolling are: The reduction ratio was 34% to 36%, the rolling speed was 550±20 m/min, the roll roughness Ra was 0.10 μm, and the oil temperature was 42±2°C.
优选的,所述步骤S3中,通过将所述成品铝卷下线后其所处的环境温度控制在小于或等于30℃,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃。Preferably, in the step S3, by controlling the ambient temperature of the finished aluminum coil after it is off-line to be less than or equal to 30°C, the finished aluminum coil can be cut within 30 minutes after being off-line. The coil temperature reaches less than or equal to 80°C.
优选的,所述步骤S3中,当所述成品铝卷下线后其所处的环境温度大于30℃时,对所述成品铝卷进行强制冷却,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃。Preferably, in the step S3, when the ambient temperature of the finished aluminum coil after it is off-line is greater than 30°C, the finished aluminum coil is forcibly cooled, so that the finished aluminum coil can be cooled at 30°C after the finished aluminum coil is off-line. The coil temperature reaches less than or equal to 80°C when slitting within minutes.
优选的,所述强制冷却的方式为设置压缩空气喷嘴对所述成品铝卷进行降温,所述压缩空气喷嘴压缩空气压力露点小于或等于-10℃。Preferably, the forced cooling method is to set a compressed air nozzle to cool the finished aluminum coil, and the compressed air nozzle compressed air pressure dew point is less than or equal to -10°C.
优选的,所述第一轧制道次为0.24mm-0.125mm,所述第二轧制道次为0.125mm-0.064mm,所述第三轧制道次为0.064mm-0.034mm,所述第四轧制道次为0.034mm-0.020mm,所述第五轧制道次为0.020mm-0.013mm。Preferably, the first rolling pass is 0.24mm-0.125mm, the second rolling pass is 0.125mm-0.064mm, the third rolling pass is 0.064mm-0.034mm, and the The fourth rolling pass is 0.034mm-0.020mm, and the fifth rolling pass is 0.020mm-0.013mm.
有益效果beneficial effect
与现有技术相比,本发明电池铝箔的加工方法通过控制箔轧及中轧的道次的轧制参数以及相邻两个道次轧制的时间间隔、控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过对所述中轧输出的所述铝卷进行降温以及控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过在分切工序时对所述精轧输出的所述成品铝卷进行快速冷却降温,来控制所述成品铝卷的卷温小于或等于80℃;从而达到抑制电池铝箔的抗拉强度和断后伸长率随时间衰减的问题,并且该加工方法生产效率高,可量产。Compared with the prior art, the processing method of the battery aluminum foil of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, and the time interval of two adjacent passes of rolling. , so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80 °C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, so that all The coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C; or by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process, the finished aluminum coil is controlled. The coil temperature is less than or equal to 80°C; thus, the problem of suppressing the decay of tensile strength and elongation after breaking of the battery aluminum foil over time is achieved, and the processing method has high production efficiency and can be mass-produced.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:
图1为本发明电池铝箔加工方法实施例1的流程框图;Fig. 1 is a flow chart of Embodiment 1 of the battery aluminum foil processing method of the present invention;
图2为本发明电池铝箔加工方法实施例2的流程框图;FIG. 2 is a flow chart of Embodiment 2 of the battery aluminum foil processing method of the present invention;
图3为本发明电池铝箔加工方法实施例3的流程框图;FIG. 3 is a flow chart of Embodiment 3 of the battery aluminum foil processing method of the present invention;
图4为抗拉强度在不同卷温下随时间的变化曲线图;Figure 4 is a graph showing the variation of tensile strength with time at different coil temperatures;
图5为断后伸长率在不同卷温下随时间的变化曲线图;Fig. 5 is a graph showing the change of elongation at break with time at different coil temperatures;
图6为实施例1与对比例的抗拉强度随时间衰减曲线的对比图;Fig. 6 is the comparison diagram of the tensile strength decay curve with time of embodiment 1 and comparative example;
图7为实施例1与对比例的断后伸长率随时间衰减曲线的对比图;Fig. 7 is the contrast diagram of the elongation after break of Example 1 and the time decay curve of the comparative example;
图8为实施例2与对比例的抗拉强度随时间衰减曲线的对比图;Fig. 8 is the comparison chart of the tensile strength decay curve with time of embodiment 2 and comparative example;
图9为实施例2与对比例的断后伸长率随时间衰减曲线的对比图;Fig. 9 is the contrast diagram of the elongation after break of Example 2 and the time decay curve of the comparative example;
图10为实施例3与对比例的抗拉强度随时间衰减曲线的对比图;Fig. 10 is the comparison chart of the tensile strength decay curve with time of embodiment 3 and comparative example;
图11为实施例3与对比例的断后伸长率随时间衰减曲线的对比图。FIG. 11 is a comparison diagram of the decay curves of elongation at break with time of Example 3 and Comparative Example.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供一种电池铝箔的加工方法,所述电池铝箔的加工方法采用铝箔坯料作为加工材料,包括以下步骤:The present invention provides a processing method of battery aluminum foil, which adopts aluminum foil blank as processing material, and includes the following steps:
步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次;Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the intermediate rolling includes the fourth rolling pass;
步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次;Step S2, finishing rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes the fifth rolling pass;
步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔,且分切时使所述成品铝卷的卷温小于或等于80℃。Step S3: After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
本发明的该加工方法通过控制箔轧及中轧的道次的轧制参数以及相邻两个道次轧制的时间间隔、控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过对所述中轧输出的所述铝卷进行降温以及控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过在分切工序时对所述精轧输出的所述成品铝卷进行快速冷却降温,来控制所述成品铝卷的卷温小于或等于80℃;与现有技术相比,可有效抑制电池铝箔抗拉强度和断后伸长率随时间增加而衰减的现象,有效提高了电池铝箔的性能。The processing method of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, the time interval of the two adjacent passes of rolling, and the finishing rolling process. The coil temperature of the aluminum coil is less than or equal to 80°C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, the The coil temperature of the aluminum coil is less than or equal to 80°C; or the coil temperature of the finished aluminum coil is controlled to be less than or equal to 80°C by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process Compared with the prior art, the phenomenon that the tensile strength and elongation after breaking of the battery aluminum foil are attenuated with time can be effectively suppressed, and the performance of the battery aluminum foil is effectively improved.
接下来,本发明结合具体实施例进行详细说明:Next, the present invention is described in detail in conjunction with specific embodiments:
实施例Example 11
请结合图1,本发明提供一种电池铝箔的加工方法,所述电池铝箔的加工方法采用铝箔坯料作为加工材料。Referring to FIG. 1 , the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
本实施例中,所述铝箔坯料使用牌号为1060合金铝箔坯料,多选的,所述铝箔坯料还可为牌号为1235、1100合金铝箔坯料。In this embodiment, the aluminum foil blanks are made of 1060 alloy aluminum foil blanks. Alternatively, the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
所述电池铝箔的加工方法还包括以下步骤:The processing method of the battery aluminum foil further comprises the following steps:
步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次;轧制时控制所述箔轧及所述中轧的所有轧制道次的轧制参数及相邻两个轧制道次的间隔时间,使得所述中轧过程中的所述铝带材的卷温小于或等于75℃;其中,所述轧制参数包括压下率、轧制速度、轧辊粗糙度、轧制油的油温。Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the middle rolling includes the fourth rolling pass; during rolling, the rolling parameters of all the rolling passes of the foil rolling and the middle rolling and the two adjacent rolling passes are controlled. The interval time of making passes makes the coil temperature of the aluminum strip in the intermediate rolling process less than or equal to 75°C; wherein, the rolling parameters include reduction ratio, rolling speed, roll roughness, rolling Oil temperature for making oil.
经本发明的技术方案实验验证,如图2、图3所示(图中0天为精轧轧制下线后所测的数据)为抗拉强度和断后伸长率在不同卷温下(80℃、90℃、100℃、110℃)随时间的变化曲线,从图2中可以看出,抗拉强度随时间增加而出现下降,且卷温越高抗拉强度下降越多;从图3中可以看出,当卷温大于或等于90℃时,断后伸长率随时间的增加而明显下降,而当温度小于或等于90℃时,断后伸长率随时间变化不明显,所以为了克服这一问题,需要将精轧前的卷温控制在小于或等于90℃,优选为将本实施例中的所述精轧前的卷温控制在不超过80℃,本实施例中,具体为控制所述中轧过程中所述铝带材的卷温小于或等于75℃使得控制精轧时的卷温不超过80℃更容易实现,从而更有利于抑制电池铝箔抗拉强度和断后伸长率随时间衰弱的速度。Through the experimental verification of the technical scheme of the present invention, as shown in Figure 2 and Figure 3 (the 0 day in the figure is the data measured after finishing rolling off the assembly line) is the tensile strength and elongation after fracture under different coil temperatures ( 80°C, 90°C, 100°C, 110°C) versus time, it can be seen from Figure 2 that the tensile strength decreases with time, and the higher the coil temperature, the more the tensile strength decreases; 3, it can be seen that when the coil temperature is greater than or equal to 90 °C, the elongation after fracture decreases significantly with the increase of time, while when the temperature is less than or equal to 90 °C, the elongation after fracture does not change significantly with time, so in order to To overcome this problem, it is necessary to control the coil temperature before finishing rolling to be less than or equal to 90°C, preferably the coil temperature before finishing rolling in this embodiment is controlled to be no more than 80°C. In order to control the coil temperature of the aluminum strip during the intermediate rolling process to be less than or equal to 75°C, it is easier to control the coil temperature during the finishing rolling to not exceed 80°C, thereby more conducive to suppressing the tensile strength and elongation of the battery aluminum foil. The rate at which a long rate decays over time.
本实施例中,箔轧为第一轧制道次、第二轧制道次和第三轧制道次;中轧为第四轧制道次;精轧为第五轧制道次,其中精轧也即成品道次。In this embodiment, the foil rolling is the first rolling pass, the second rolling pass and the third rolling pass; the intermediate rolling is the fourth rolling pass; the finishing rolling is the fifth rolling pass, wherein Finishing is the finished pass.
具体的,进行所述箔轧时,控制所述第一轧制道次的所述轧制参数为:所述压下率为47%~49%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第二轧制道次的所述轧制参数为:所述压下率为48%~50%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第三轧制道次的所述轧制参数为:所述压下率为46%~48%、所述轧制速度为550±20m/min,所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;所述第一轧制道次和第二轧制道次连续轧制,将经所述第一轧制道次和所述第二轧制道次完成的所述铝箔坯料在室温下自然冷却8小时,再进行所述第三轧制道次轧制得到所述铝带材;在室温下自然冷却8小时达到了通过控制精轧前的卷温,从而控制精轧后卷温的效果。Specifically, during the foil rolling, the rolling parameters for controlling the first rolling pass are: the reduction ratio is 47% to 49%, and the rolling speed is 550±20m/min , the roughness Ra of the roll is 0.15μm, the oil temperature is 38±2°C; the rolling parameters for controlling the second rolling pass are: the reduction ratio is 48%~50%, The rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2°C; the rolling parameters for controlling the third rolling pass are: The reduction ratio is 46%~48%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2℃; the first rolling pass The first and second rolling passes are continuously rolled, and the aluminum foil blanks completed by the first rolling pass and the second rolling pass are naturally cooled at room temperature for 8 hours, and then the first rolling pass is carried out. The aluminum strip is obtained by three-pass rolling; naturally cooling at room temperature for 8 hours achieves the effect of controlling the coil temperature after finishing rolling by controlling the coil temperature before finishing rolling.
本实施例中,所述第一轧制道次为0.24mm-0.125mm,即所述压下率为47.9%;所述第二轧制道次为0.125mm-0.064mm,即所述压下率为48.8%;所述第三轧制道次为0.064mm-0.034mm,即所述压下率为46.9%。In this embodiment, the first rolling pass is 0.24mm-0.125mm, that is, the reduction ratio is 47.9%; the second rolling pass is 0.125mm-0.064mm, that is, the rolling reduction The reduction rate is 48.8%; the third rolling pass is 0.064mm-0.034mm, that is, the reduction rate is 46.9%.
将所述铝带材经自然冷却8小时后进行所述中轧得到所述铝卷,其中,控制所述中轧的所述第四轧制道次的所述轧制参数为:所述压下率为40%~42%,所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃,该参数可以使所述铝带材使所述铝卷表面均一、细腻。After the aluminum strip is naturally cooled for 8 hours, the intermediate rolling is performed to obtain the aluminum coil, wherein the rolling parameter controlling the fourth rolling pass of the intermediate rolling is: the pressure The reduction rate is 40%~42%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.10μm, and the oil temperature is 42±2℃, these parameters can make the aluminum strip Make the surface of the aluminum coil uniform and fine.
本实施例中,所述第四轧制道次为0.034mm-0.020mm,即所述压下率为41.2%。In this embodiment, the fourth rolling pass is 0.034mm-0.020mm, that is, the reduction ratio is 41.2%.
步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次,轧制时控制所述第五轧制道次的所述轧制参数,使得所述精轧过程中的所述成品铝卷的卷温小于或等于90℃。优选为将本实施例中所述精轧过程中的所述成品铝卷的卷温小于或等于80℃,使得所述铝箔坯料具有更好的抗拉强度和断后伸长率,由图2和图3也可以分析出所述成品铝卷的卷温越低,所述成品铝卷下线后抗拉强度和断后伸长率随时间的衰减程度就越低。Step S2: Finish rolling the aluminum coil to obtain a finished aluminum coil, the finishing rolling includes a fifth rolling pass, and the rolling parameters of the fifth rolling pass are controlled during rolling, so that the The coil temperature of the finished aluminum coil in the finishing rolling process is less than or equal to 90°C. Preferably, the coil temperature of the finished aluminum coil in the finishing rolling process in this embodiment is less than or equal to 80°C, so that the aluminum foil blank has better tensile strength and elongation after fracture, as shown in Figure 2 and It can also be analyzed from FIG. 3 that the lower the coil temperature of the finished aluminum coil is, the lower the degree of attenuation of the tensile strength and elongation after break of the finished aluminum coil over time is lower.
具体的,在所述步骤S2中,将经所述中轧得到的所述铝卷冷却8小时后进行精轧得到所述成品铝卷,其中,进行所述精轧时控制所述第五轧制道次的轧制参数为:所述压下率为34%~36%、所述轧制速度为450±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。Specifically, in the step S2, the aluminum coil obtained by the intermediate rolling is cooled for 8 hours, and then finishing rolling is performed to obtain the finished aluminum coil, wherein the fifth rolling is controlled during the finishing rolling. The rolling parameters of the pass are: the reduction ratio is 34% to 36%, the rolling speed is 450±20m/min, the roll roughness Ra is 0.10μm, and the oil temperature is 42±20m/min. 2°C.
本实施例中,所述第五轧制道次为0.020mm-0.013mm,即所述压下率为35.0%。In this embodiment, the fifth rolling pass is 0.020mm-0.013mm, that is, the reduction ratio is 35.0%.
本实施例中,所述精轧得到的所述成品铝卷下线后测得的卷温为79.7℃。由图2和图3可以看出,当卷温小于或等于80℃时,所述成品铝卷的抗拉强度和断后伸长率随时间的衰减程度大幅度降低,且在成品铝卷下线后抗拉强度和断后伸长率维持稳定状态,不再随时间而下降。In this embodiment, the coil temperature measured after the finished aluminum coil obtained by the finishing rolling is 79.7°C. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔。Step S3, after the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time.
本实施例中,所述成品铝卷下线后的预设时间不限制,一般为在室温下放置6-24小时再进行分切得到所述电池铝箔。In this embodiment, the preset time after the finished aluminum coil is off-line is not limited, generally it is placed at room temperature for 6-24 hours and then slitted to obtain the battery aluminum foil.
经本发明的上述方法制备的电池铝箔,其抗拉强度随时间变化的衰减程度得到了减缓,成品铝卷下线后的第12天开始,抗拉强度保持稳定状态;与现有技术相比,由于抑制了断后伸长率的衰减,间接提高了断后伸长率(延伸率)。For the battery aluminum foil prepared by the method of the present invention, the attenuation degree of its tensile strength over time is slowed down, and the tensile strength remains stable from the 12th day after the finished aluminum coil is offline; compared with the prior art , which indirectly increases the elongation at break (elongation) by suppressing the decay of the elongation at break.
而用于锂离子电池的电池铝箔的现有技术中,精轧轧制道次下线后卷温均大于90℃,如本发明提供的对比例,铝箔坯料依次经过箔轧、中轧、精轧、静置,然后分切;所述箔轧轧制道次依次为0.24mm-0.125mm-0.064mm-0.034mm三个道次连续轧制,轧制速度为600±20m/min,轧辊粗糙度Ra为0.20μm,润滑轧制油的油温为38±2℃;所述中轧轧制道次为0.034mm-0.020mm,轧制速度为650±20m/min,轧辊粗糙度Ra为0.15μm,润滑轧制油的油温为42±2℃;所述精轧轧制道次为0.020mm-0.013mm,轧制速度为600±20m/min,轧辊粗糙度Ra为0.15μm,润滑轧制油的油温为42±2℃。精轧轧制道次下线后测得卷温为97.9℃。In the prior art of the battery aluminum foil used for lithium ion batteries, the coil temperature after finishing rolling passes off the assembly line is all greater than 90°C. As in the comparative example provided by the present invention, the aluminum foil blank is successively subjected to foil rolling, intermediate rolling, and finishing. Rolling, standing, and then slitting; the foil rolling passes are successively 0.24mm-0.125mm-0.064mm-0.034mm three-pass continuous rolling, the rolling speed is 600±20m/min, the roll is rough The thickness Ra is 0.20μm, the oil temperature of the lubricating rolling oil is 38±2℃; the rolling pass of the middle rolling is 0.034mm-0.020mm, the rolling speed is 650±20m/min, and the roll roughness Ra is 0.15 μm, the oil temperature of the lubricating rolling oil is 42±2℃; the finishing rolling pass is 0.020mm-0.013mm, the rolling speed is 600±20m/min, the roll roughness Ra is 0.15μm, the lubricating rolling The oil temperature of the oil is 42±2℃. The coil temperature was measured at 97.9°C after the finishing rolling pass came off the assembly line.
表1、表2分别示出本发明实施例1的工艺参数及对比例的工艺参数。Table 1 and Table 2 respectively show the process parameters of Example 1 of the present invention and the process parameters of the comparative example.
表1为本发明实施例1的工艺参数Table 1 shows the process parameters of Example 1 of the present invention
Figure 786674dest_path_image001
Figure 786674dest_path_image001
表2为对比例的工艺参数Table 2 is the process parameters of the comparative example
Figure 812399dest_path_image002
Figure 812399dest_path_image002
以下结合现有技术的对比例与本实施例1进行比对说明,如图6、图7所示,其中,图6为实施例1与对比例的抗拉强度随时间衰减曲线的对比图,图7为实施例1与对比例的断后伸长率随时间衰减曲线的对比图(图中0天为精轧轧制下线后所测的数据),由图可以看出,本实施例所得到的铝箔与对比例得到的铝箔相比,铝箔的抗拉强度随时间的衰减程度减缓,且在精轧轧制下线后的第12天开始,抗拉强度维持稳定状态,不再随时间衰减;断后伸长率随时间的衰减程度大有降低,本实施例所得到的铝箔在精轧轧制下线后的第16天开始,断后伸长率处于稳定状态,不再随时间衰减。而对比例所示的现有技术中,其抗拉强度随时间的增加出现大幅度衰减,在24天后,衰减速度减缓,但还处于缓慢衰减状态;断后延伸率从成品铝卷下线后就出现断崖式下降,直到下线第20天才开始稳定。In the following, a comparative example of the prior art is compared with the present Example 1, as shown in Figure 6 and Figure 7, wherein Figure 6 is a comparison diagram of the tensile strength decay curves of Example 1 and the comparative example over time, Figure 7 is a comparison chart of the decay curve of elongation after breakage of Example 1 and the comparative example (the 0th day in the figure is the data measured after finishing rolling off the assembly line). It can be seen from the figure that the Compared with the aluminum foil obtained in the comparative example, the attenuation of the tensile strength of the aluminum foil with time slowed down, and the tensile strength maintained a stable state from the 12th day after finishing rolling off the assembly line, and no longer changed with time. Attenuation; the decay degree of elongation after breaking with time is greatly reduced. The aluminum foil obtained in this example starts on the 16th day after finishing rolling off the assembly line, and the elongation after breaking is in a stable state and no longer decays with time. However, in the prior art shown in the comparative example, the tensile strength decreases significantly with the increase of time. After 24 days, the decay rate slows down, but it is still in a state of slow decay; There was a cliff-like decline, and it didn't start to stabilize until the 20th day of the offline.
实施例Example 22
请结合图2,本发明提供一种电池铝箔的加工方法,所述电池铝箔的加工方法采用铝箔坯料作为加工材料。Referring to FIG. 2 , the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
本实施例中,所述铝箔坯料使用牌号为1060合金铝箔坯料,多选的,所述铝箔坯料还可为牌号为1235、1100合金铝箔坯料。In this embodiment, the aluminum foil blanks are made of 1060 alloy aluminum foil blanks. Alternatively, the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
所述电池铝箔的加工方法还包括以下步骤:The processing method of the battery aluminum foil further comprises the following steps:
步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次;所述中轧完成后,对所述铝卷进行冷却,使得所述铝卷的卷温小于或等于75℃。Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass The intermediate rolling includes the fourth rolling pass; after the intermediate rolling is completed, the aluminum coil is cooled so that the coil temperature of the aluminum coil is less than or equal to 75°C.
具体的,所述冷却为自然冷却或风冷等强制冷却。Specifically, the cooling is forced cooling such as natural cooling or air cooling.
具体的,所述步骤S1中,进行所述箔轧时,所述第一轧制道次的所述轧制参数为:所述压下率为47%~49%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述第二轧制道次的所述轧制参数为:所述压下率为48%~50%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述第三轧制道次的所述轧制参数为:所述压下率为46%~48%、所述轧制速度为600±20m/min,所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述第一轧制道次、第二轧制道次和第三轧制道次连续轧制得到所述铝带材;将所述铝带材进行所述中轧得到所述铝卷,其中,所述中轧的所述第四轧制道次的所述轧制参数为:所述压下率为40%~42%、所述轧制速度为650±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为42±2℃。Specifically, in the step S1, when the foil rolling is performed, the rolling parameters of the first rolling pass are: the reduction ratio is 47% to 49%, and the rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, the oil temperature is 38±2℃; the rolling parameters of the second rolling pass are: the reduction ratio is 48% ~50%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, the oil temperature is 38±2℃; the rolling parameters of the third rolling pass are: the reduction ratio is 46% to 48%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, and the oil temperature is 38±2°C; the first The aluminum strip is obtained by continuous rolling in the rolling pass, the second rolling pass and the third rolling pass; the aluminum coil is obtained by performing the intermediate rolling on the aluminum strip, wherein the intermediate rolling The rolling parameters of the fourth rolling pass are: the reduction ratio is 40% to 42%, the rolling speed is 650±20m/min, and the roll roughness Ra is 0.15 μm, the oil temperature is 42±2°C.
本实施例中,将经所述中轧完成后的所述铝卷在室温下自然冷却,自然冷却时间大于或等于10小时,经过自然冷却,所述铝卷的卷温达到小于或等于75℃的生产要求,有利于电池铝箔力学性能的提升,提高电池铝箔的质量,使其满足生产需求。In this embodiment, the aluminum coil after the intermediate rolling is naturally cooled at room temperature, and the natural cooling time is greater than or equal to 10 hours. After natural cooling, the coil temperature of the aluminum coil reaches less than or equal to 75°C It is beneficial to improve the mechanical properties of battery aluminum foil, improve the quality of battery aluminum foil, and make it meet production requirements.
本实施例中,所述第一轧制道次为0.24mm~0.125mm,所述第二轧制道次为0.125mm~0.064mm,所述第三轧制道次为0.064mm~0.034mm,所述第四轧制道次为0.034mm~0.020mm;相对应的,所述第一轧制道次的所述压下率为47.9%,所述第二轧制道次的所述压下率为48.8%,所述第三轧制道次的所述压下率为46.9%,所述第四轧制道次的所述压下率为41.2%。In this embodiment, the first rolling pass is 0.24mm~0.125mm, the second rolling pass is 0.125mm~0.064mm, and the third rolling pass is 0.064mm~0.034mm, The fourth rolling pass is 0.034mm~0.020mm; correspondingly, the reduction ratio of the first rolling pass is 47.9%, and the reduction of the second rolling pass is 47.9%. The reduction ratio was 48.8%, the reduction ratio of the third rolling pass was 46.9%, and the reduction ratio of the fourth rolling pass was 41.2%.
需要说明的是,本发明的实施例2的所述箔轧、所述中轧的所述轧制速度、所述油温和所述压下率与现有技术一致,比如与本发明提供的现有技术对比例一致。It should be noted that the foil rolling, the rolling speed, the oil temperature and the rolling reduction in Example 2 of the present invention are consistent with the prior art, such as those provided by the present invention. There are technical comparison ratios.
步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次,轧制时控制所述第五轧制道次的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃,有利于降低所述铝卷的回复退火及可能存在的元素团簇现象,从而达到抑制抗拉强度和断后伸长率随时间衰减的目的。Step S2: Finish rolling the aluminum coil to obtain a finished aluminum coil, the finishing rolling includes a fifth rolling pass, and the rolling parameters of the fifth rolling pass are controlled during rolling, so that the finishing rolling During the process, the coil temperature of the aluminum coil is less than or equal to 80 ° C, which is beneficial to reduce the recovery annealing of the aluminum coil and the possible element clustering phenomenon, so as to suppress the decay of tensile strength and elongation after fracture with time. Purpose.
具体的,将经自然冷却后的所述铝卷进行所述精轧得到所述成品铝卷,其中,进行所述精轧时控制所述第五轧制道次的所述轧制参数为:所述压下率为34%~36%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃,该参数可以使得所述成品铝卷表面均一、细腻且不开裂。Specifically, the finished aluminum coil is obtained by performing the finishing rolling on the aluminum coil after natural cooling, wherein the rolling parameters for controlling the fifth rolling pass during the finishing rolling are: The reduction ratio is 34%~36%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.10μm, and the oil temperature is 42±2℃. These parameters can make the The surface of the finished aluminum coil is uniform, delicate and not cracked.
本实施例中,所述第五轧制道次为0.020mm~0.013mm,相对应的,所述第五轧制道次的所述压下率为35.0%。In this embodiment, the fifth rolling pass is 0.020 mm to 0.013 mm, and correspondingly, the reduction ratio of the fifth rolling pass is 35.0%.
本实施例中,所述精轧得到的所述成品铝卷下线后测得的卷温为77.2℃。由图2和图3可以看出,当卷温小于或等于80℃时,所述成品铝卷的抗拉强度和断后伸长率随时间的衰减程度大幅度降低,且在成品铝卷下线后抗拉强度和断后伸长率维持稳定状态,不再随时间而下降。In this embodiment, the coil temperature measured after the finished aluminum coil obtained by the finishing rolling is 77.2°C. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔。Step S3, after the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time.
本实施例中,所述成品铝卷下线后的预设时间不限制,一般为在室温下放置6-24小时再进行分切得到所述电池铝箔。In this embodiment, the preset time after the finished aluminum coil is off-line is not limited, generally it is placed at room temperature for 6-24 hours and then slitted to obtain the battery aluminum foil.
经本发明的上述方法制备的电池铝箔,其抗拉强度随时间变化的衰减程度得到了减缓,成品铝卷下线后的第16天开始,抗拉强度保持稳定状态;其断后伸长率(延伸率)得到了提升,且抑制了断后伸长率的衰减速度。For the battery aluminum foil prepared by the above method of the present invention, the attenuation degree of its tensile strength over time has been slowed down, and the tensile strength remains stable from the 16th day after the finished aluminum coil is off the line; its elongation after breaking ( elongation) was improved, and the decay rate of elongation at break was suppressed.
而用于锂离子电池的电池铝箔的现有技术中,精轧轧制道次下线后卷温均为大于90℃,如本发明提供的对比例,精轧轧制道次下线后测得卷温为97.9℃。In the prior art of the battery aluminum foil used for lithium ion batteries, the coil temperature after the finishing rolling pass was off-line was all greater than 90°C. The coil temperature was 97.9°C.
表3 为本发明实施例2的工艺参数Table 3 is the process parameters of Example 2 of the present invention
Figure 345011dest_path_image003
Figure 345011dest_path_image003
以下结合现有技术的对比例与本实施例2进行比对说明,如图8、图9所示,其中,图8为实施例2与对比例的抗拉强度随时间衰减曲线的对比图,图9为实施例2与对比例的断后伸长率随时间衰减曲线的对比图(图中0天为精轧轧制下线后所测的数据),由图可以看出,本实施例所得到的铝箔与对比例得到的铝箔相比,铝箔的抗拉强度随时间的衰减程度减缓,且在精轧轧制下线后的第16天开始,抗拉强度维持稳定状态,不再随时间衰减;断后伸长率随时间的衰减程度大有降低,本实施例所得到的铝箔在精轧轧制下线后的第20天开始,断后伸长率基本处于稳定状态。而对比例所示的现有技术中,其抗拉强度随时间的增加出现大幅度衰减,且衰减时间长达60天以上;断后伸长率从成品铝卷下线后就出现断崖式下降,直到下线第20天才开始稳定,但稳定20天后又开始随时间而衰减,所以对比例所生产的电池铝箔的力学性能已不能满足目前新能源市场的要求,而本发明的该实施例则解决了电池铝箔的抗拉强度以及断后伸长率随时间衰减的问题。In the following, the comparative example of the prior art is compared with the present Example 2, as shown in Figures 8 and 9, wherein Figure 8 is a comparison diagram of the tensile strength decay curves of Example 2 and the comparative example over time, Figure 9 is a comparison diagram of the decay curve of the elongation after fracture of Example 2 and the comparative example (the 0th day in the figure is the data measured after finishing rolling off the assembly line). It can be seen from the figure that the Compared with the aluminum foil obtained in the comparative example, the attenuation of the tensile strength of the aluminum foil with time slowed down, and the tensile strength remained stable from the 16th day after finishing rolling off the assembly line, and no longer increased with time. Attenuation; the degree of attenuation of elongation after breaking with time is greatly reduced. The aluminum foil obtained in this example starts from the 20th day after finishing rolling off the assembly line, and the elongation after breaking is basically in a stable state. However, in the prior art shown in the comparative example, the tensile strength decreases significantly with the increase of time, and the decay time is as long as more than 60 days; It didn't start to stabilize until the 20th day of the offline, but it began to decay with time after 20 days of stability. Therefore, the mechanical properties of the battery aluminum foil produced by the comparative example can no longer meet the requirements of the current new energy market, while this embodiment of the present invention solves the problem. The tensile strength of the battery aluminum foil and the elongation after breakage decay with time.
实施例Example 33
请结合图3,本发明提供一种电池铝箔的加工方法,所述电池铝箔的加工方法采用铝箔坯料作为加工材料。Referring to FIG. 3 , the present invention provides a processing method of battery aluminum foil, and the processing method of battery aluminum foil adopts aluminum foil blank as processing material.
本实施例中,所述铝箔坯料使用牌号为1060合金铝箔坯料,多选的,所述铝箔坯料还可为牌号为1235、1100合金铝箔坯料。In this embodiment, the aluminum foil blanks are made of 1060 alloy aluminum foil blanks. Alternatively, the aluminum foil blanks can also be 1235 and 1100 alloy aluminum foil blanks.
所述电池铝箔的加工方法还包括以下步骤:The processing method of the battery aluminum foil further comprises the following steps:
步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次。Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass The second and third rolling passes, the intermediate rolling includes the fourth rolling pass.
具体的,所述箔轧的所述第一轧制道次、所述第二轧制道次和所述第三轧制道次连续轧制得到所述铝带材,所述箔轧完成后换辊,进行所述第四轧制道次和所述第五轧制道次得到所述成品铝卷。Specifically, the first rolling pass, the second rolling pass and the third rolling pass of the foil rolling are continuously rolled to obtain the aluminum strip, and after the foil rolling is completed The rolls are changed, and the fourth rolling pass and the fifth rolling pass are performed to obtain the finished aluminum coil.
具体的,所述步骤S1中,进行所述箔轧和所述中轧时,所述第一轧制道次的所述轧制参数为:所述压下率为47%~49%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述第二轧制道次的所述轧制参数为:所述压下率为48%~50%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述第三轧制道次的所述轧制参数为:所述压下率为46%~48%、所述轧制速度为600±20m/min,所述轧辊粗糙度Ra为0.20μm、所述油温为38±2℃;所述中轧的所述第四轧制道次的所述轧制参数为:所述压下率为40%~42%、所述轧制速度为650±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为42±2℃。Specifically, in the step S1, when the foil rolling and the intermediate rolling are performed, the rolling parameters of the first rolling pass are: the reduction ratio is 47% to 49%, the The rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, and the oil temperature is 38±2°C; the rolling parameters of the second rolling pass are: the pressure The reduction rate is 48%~50%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, and the oil temperature is 38±2℃; The rolling parameters are: the reduction ratio is 46% to 48%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.20μm, and the oil temperature is 38±2°C ; The rolling parameters of the fourth rolling pass of the middle rolling are: the reduction ratio is 40% to 42%, the rolling speed is 650 ± 20m/min, and the roll is rough The degree Ra was 0.15 μm, and the oil temperature was 42±2°C.
本实施例中,所述第一轧制道次为0.24mm~0.125mm,所述第二轧制道次为0.125mm~0.064mm,所述第三轧制道次为0.064mm~0.034mm,所述第四轧制道次为0.034mm~0.020mm;相对应的,所述第一轧制道次的所述压下率为47.9%,所述第二轧制道次的所述压下率为48.8%,所述第三轧制道次的所述压下率为46.9%,所述第四轧制道次的所述压下率为41.2%。In this embodiment, the first rolling pass is 0.24mm~0.125mm, the second rolling pass is 0.125mm~0.064mm, and the third rolling pass is 0.064mm~0.034mm, The fourth rolling pass is 0.034mm~0.020mm; correspondingly, the reduction ratio of the first rolling pass is 47.9%, and the reduction of the second rolling pass is 47.9%. The reduction ratio was 48.8%, the reduction ratio of the third rolling pass was 46.9%, and the reduction ratio of the fourth rolling pass was 41.2%.
步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次;所述第五轧制道次的所述轧制参数为:所述压下率为34%~36%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为42±2℃,具体的,该参数可以使得所述成品铝卷表面均一、细腻且不开裂。Step S2: Finish rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes a fifth rolling pass; the rolling parameters of the fifth rolling pass are: the reduction ratio is: 34%~36%, the rolling speed is 600±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 42±2℃. Specifically, these parameters can make the finished aluminum coil The surface is uniform, fine and not cracked.
本实施例中,所述第五轧制道次为0.020mm~0.013mm,相对应的,所述第五轧制道次的所述压下率为35.0%。In this embodiment, the fifth rolling pass is 0.020 mm to 0.013 mm, and correspondingly, the reduction ratio of the fifth rolling pass is 35.0%.
需要说明的是,本发明的实施例3的所述箔轧、所述中轧和所述精轧的所述轧制参数均为现有技术的常用工艺步骤及参数,比如与本发明提供的现有技术对比例的参数一致,因此,经所述箔轧、所述中轧和所述精轧后得到的所述成品铝卷的卷温大于90℃;而当卷温超过90℃的所述成品铝卷在30分钟内不进行冷却降温时,所述成品铝卷分切得到的电池铝箔的抗拉强度和断后伸长率均随时间的增加而出现明显的衰减。It should be noted that the rolling parameters of the foil rolling, the intermediate rolling and the finishing rolling in Example 3 of the present invention are all common process steps and parameters in the prior art, such as those provided in the present invention. The parameters of the comparative example in the prior art are the same, therefore, the coil temperature of the finished aluminum coil obtained after the foil rolling, the intermediate rolling and the finishing rolling is greater than 90°C; When the finished aluminum coil is not cooled within 30 minutes, the tensile strength and post-break elongation of the battery aluminum foil obtained by slitting the finished aluminum coil both show obvious attenuation with time.
步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔,且分切时使所述成品铝卷的卷温小于或等于80℃。Step S3: After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
本实施例中,所述预设时间为所述成品铝卷下线后30分钟内。In this embodiment, the preset time is within 30 minutes after the finished aluminum coil is offline.
具体的,通过将所述成品铝卷下线后其所处的环境温度控制在小于或等于30℃,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃。更具体的,所述步骤S3中的分切工序具备恒温恒湿功能,设定环境温度小于或等于30℃,直接对所述成品铝卷进行分切;因所述成品铝卷所处的环境温度小于或等于30℃,且分切时需要将所述成品铝卷打开,由于铝卷的特性,所述成品铝卷可在几秒钟内快速冷却降温达到分切时所述成品铝卷的卷温小于或等于80℃的要求。Specifically, by controlling the ambient temperature of the finished aluminum coil to be less than or equal to 30°C after the finished aluminum coil is off the line, the coil temperature of the finished aluminum coil can reach less than or equal to 30 minutes after being cut off the line. 80°C. More specifically, the slitting process in the step S3 has the function of constant temperature and humidity, and the ambient temperature is set to be less than or equal to 30°C, and the finished aluminum coil is directly slit; due to the environment in which the finished aluminum coil is located The temperature is less than or equal to 30°C, and the finished aluminum coil needs to be opened when slitting. Due to the characteristics of the aluminum coil, the finished aluminum coil can be rapidly cooled in a few seconds to reach the maximum temperature of the finished aluminum coil when slitting. The coil temperature is less than or equal to 80℃.
当所述步骤S3中的分切工序不具备恒温恒湿功能且所述成品铝卷下线后其所处的环境温度大于30℃时,对所述成品铝卷进行强制冷却,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃;更具体的,所述强制冷却的方式为设置压缩空气喷嘴对所述成品铝卷进行降温,所述压缩空气喷嘴压缩空气压力露点小于或等于-10℃,达到对所述成品铝卷进行强制冷却的效果,再加上所述成品铝卷进行分切时需要将其打开,因此所述成品铝卷可以在较短时间内达到卷温小于或等于80℃。When the slitting process in the step S3 does not have the function of constant temperature and humidity and the ambient temperature of the finished aluminum coil after it is off the assembly line is greater than 30° C., the finished aluminum coil is forcedly cooled, so that the finished aluminum coil is forced to cool. After the aluminum coil is off-line, its coil temperature reaches less than or equal to 80°C when it is cut within 30 minutes; more specifically, the forced cooling method is to set a compressed air nozzle to cool the finished aluminum coil, The dew point of the compressed air pressure of the nozzle is less than or equal to -10°C to achieve the effect of forcibly cooling the finished aluminum coil, and the finished aluminum coil needs to be opened when it is slit, so the finished aluminum coil can be The coil temperature is less than or equal to 80°C in a short time.
其中,空气压力露点是衡量压缩空气中水含量的指标,如果压缩空气中水含量过高会导致铝箔氧化腐蚀。Among them, the air pressure dew point is an indicator to measure the water content in the compressed air. If the water content in the compressed air is too high, the aluminum foil will be oxidized and corroded.
本实施例中,将所述成品铝卷下线后在30分钟内进行分切,且分切时使所述成品铝卷的卷温小于或等于80℃,有利于电池铝箔力学性能的提升,提高电池铝箔的质量,使其满足生产需求,而且该分切方式可以降低所述电池铝箔的回复退火及可能存在的微量元素团簇现象,从而达到抑制抗拉强度和断后伸长率随时间衰减的目的。In this embodiment, the finished aluminum coil is cut within 30 minutes after it is offline, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting, which is beneficial to the improvement of the mechanical properties of the battery aluminum foil. Improve the quality of the battery aluminum foil to meet the production requirements, and the slitting method can reduce the recovery annealing of the battery aluminum foil and the possible existence of trace element clusters, so as to suppress the tensile strength and the elongation after breaking. Decay with time the goal of.
经本发明的技术方案实验验证,如图2、图3所示(图中0天为精轧轧制下线后所测的数据)为抗拉强度和断后伸长率在不同卷温下(80℃、90℃、100℃、110℃)随时间的变化曲线,从图2中可以看出,抗拉强度随时间增加而出现下降,且卷温越高抗拉强度下降越多,即衰减程度越大,而当卷温不超过90℃时,抗拉强度衰减程度明显得到改善;从图3中可以看出,当卷温大于或等于90℃时,断后伸长率随时间的增加而明显下降,而当温度小于或等于90℃时,断后伸长率随时间变化不明显,所以为了克服这一问题,需要将所述成品铝卷在下线后30分钟内进行冷却降温,将卷温控制在小于或等于90℃,优选为将本实施例中在所述精轧完成后进行分切工序时对所述成品铝卷进行冷却使得卷温小于或等于80℃,从而有利于抑制电池铝箔抗拉强度和断后伸长率随时间衰减的速度。Through the experimental verification of the technical scheme of the present invention, as shown in Figure 2 and Figure 3 (the 0 day in the figure is the data measured after finishing rolling off the assembly line) is the tensile strength and elongation after fracture under different coil temperatures ( 80°C, 90°C, 100°C, 110°C) versus time, it can be seen from Figure 2 that the tensile strength decreases with time, and the higher the coil temperature, the more the tensile strength decreases, that is, the attenuation The greater the degree, and when the coil temperature does not exceed 90 °C, the degree of tensile strength attenuation is significantly improved; it can be seen from Figure 3 that when the coil temperature is greater than or equal to 90 °C, the elongation after fracture increases with time. When the temperature is less than or equal to 90 ℃, the elongation after breaking does not change significantly with time, so in order to overcome this problem, it is necessary to cool the finished aluminum coil within 30 minutes after it is offline, and the coil temperature The temperature is controlled to be less than or equal to 90°C. Preferably, the finished aluminum coil is cooled to make the coil temperature less than or equal to 80°C when the slitting process is performed after the finishing rolling is completed in this embodiment, so as to help suppress the battery aluminum foil. The rate at which tensile strength and elongation at break decay with time.
本实施例中,所述精轧得到的所述成品铝卷下线后测得的卷温为99.7℃,在下线23分钟时在室温为24℃的环境下进行分切,由于铝卷特性,所述成品铝卷在室温为24℃下打开时,卷温将快速下降,达到了较短时间内卷温冷却至75℃的效果。由图2和图3可以看出,当卷温小于或等于80℃时,所述成品铝卷的抗拉强度和断后伸长率随时间的衰减程度大幅度降低,且在成品铝卷下线后抗拉强度和断后伸长率维持稳定状态,不再随时间而下降。In this embodiment, the coil temperature of the finished aluminum coil obtained by the finishing rolling is 99.7° C. after being off-line, and the slitting is carried out in an environment where the room temperature is 24° C. after 23 minutes of being off-line. Due to the characteristics of the aluminum coil, the When the finished aluminum coil is opened at a room temperature of 24°C, the coil temperature will drop rapidly, achieving the effect of cooling the coil temperature to 75°C in a relatively short period of time. It can be seen from Figure 2 and Figure 3 that when the coil temperature is less than or equal to 80°C, the tensile strength and elongation after fracture of the finished aluminum coil are greatly reduced with time, and the finished aluminum coil is off-line. Post tensile strength and post fracture elongation remained stable and no longer decreased with time.
经本发明的上述方法制备的电池铝箔,其抗拉强度随时间变化的衰减程度得到了减缓,抗拉强度随时间衰减速度减慢;其断后伸长率(延伸率)得到了提升,且抑制了断后伸长率的衰减速度。The battery aluminum foil prepared by the above-mentioned method of the present invention has a reduced degree of attenuation of its tensile strength over time, and a slower rate of attenuation of its tensile strength with time; its elongation after fracture (elongation) is improved, and the The rate of decay of elongation after fracture.
而用于锂离子电池的电池铝箔的现有技术中,所述精轧完成后的所述成品铝卷下线后均未在30分钟内进行冷却降温,精轧轧制道次下线后测得卷温为97.9℃;所述精轧完成后的产品下线后放置24小时进行分切,由于放置时间长,所述产品未能在短时间内把铝卷温度降下来,所以该方法生产的铝卷与本发明相比,其抗拉强度和断后伸长率均随时间衰减较快,其衰减周期相对较长。In the prior art of the battery aluminum foil used for lithium ion batteries, the finished aluminum coils after finishing rolling are not cooled down within 30 minutes after the finishing rolling is finished. The temperature of the obtained coil is 97.9 ° C; the finished product is placed off the line for 24 hours for slitting, and due to the long standing time, the product cannot reduce the temperature of the aluminum coil in a short time, so this method produces Compared with the aluminum coil of the present invention, its tensile strength and elongation after break both decay faster with time, and its decay period is relatively long.
表4为本发明实施例3的工艺参数Table 4 is the process parameter of embodiment 3 of the present invention
Figure 871808dest_path_image004
Figure 871808dest_path_image004
以下结合现有技术的对比例与本实施例3进行比对说明,如图10、图11所示,其中,图10为实施例3与对比例的抗拉强度随时间衰减曲线的对比图,图11为实施例3与对比例的断后伸长率随时间衰减曲线的对比图(图中0天为精轧轧制下线后所测的数据),由图可以看出,本实施例所得到的铝箔与对比例得到的铝箔相比,铝箔的抗拉强度随时间的衰减速率降低,且在精轧轧制下线后的第40天开始,抗拉强度维持稳定状态,不再随时间衰减,而对比例的抗拉强度在精轧轧制下线后的第40天开始还在继续衰减;断后伸长率随时间的衰减程度大有降低,且衰减速率减缓。而对比例所示的现有技术中,其抗拉强度随时间的增加出现大幅度衰减,且衰减时间长达60天以上;断后伸长率从成品铝卷下线后就出现断崖式下降,直到下线第20天,衰减速率才有所降低,所以对比例所生产的电池铝箔的力学性能已不能满足目前新能源市场的要求,而本发明的该实施例则解决了电池铝箔的抗拉强度以及断后伸长率随时间衰减的问题。In the following, the comparative example of the prior art is compared and explained with the present Example 3, as shown in Figure 10 and Figure 11, wherein, Figure 10 is a comparison diagram of the tensile strength decay curve with time of Example 3 and the comparative example, Figure 11 is a comparison chart of the decay curve of elongation after fracture of Example 3 and the comparative example (the 0 day in the figure is the data measured after finishing rolling off the assembly line). It can be seen from the figure that the Compared with the aluminum foil obtained in the comparative example, the decay rate of the tensile strength of the aluminum foil decreased with time, and the tensile strength maintained a stable state from the 40th day after finishing rolling off the assembly line, and no longer changed with time. However, the tensile strength of the comparative example continued to decay on the 40th day after finishing rolling; the decay degree of elongation after fracture with time was greatly reduced, and the decay rate slowed down. However, in the prior art shown in the comparative example, the tensile strength decreases significantly with the increase of time, and the decay time is as long as more than 60 days; The decay rate did not decrease until the 20th day off the production line, so the mechanical properties of the battery aluminum foil produced by the comparative example could no longer meet the requirements of the current new energy market, while this embodiment of the present invention solves the tensile strength of the battery aluminum foil. The problem of strength and elongation at break decay with time.
与现有技术相比,本发明电池铝箔的加工方法通过控制箔轧及中轧的道次的轧制参数以及相邻两个道次轧制的时间间隔、控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过对所述中轧输出的所述铝卷进行降温以及控制精轧过程中的轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃;或通过在分切工序时对所述精轧输出的所述成品铝卷进行快速冷却降温,来控制所述成品铝卷的卷温小于或等于80℃;从而达到抑制电池铝箔的抗拉强度和断后伸长率随时间衰减的问题,并且该加工方法生产效率高,可量产。Compared with the prior art, the processing method of the battery aluminum foil of the present invention controls the rolling parameters in the finishing rolling process by controlling the rolling parameters of the passes of foil rolling and intermediate rolling, and the time interval of two adjacent passes of rolling. , so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80 °C; or by cooling the aluminum coil output from the intermediate rolling and controlling the rolling parameters in the finishing rolling process, so that all The coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C; or by rapidly cooling the finished aluminum coil output from the finishing rolling during the slitting process, the finished aluminum coil is controlled. The coil temperature is less than or equal to 80°C; thus, the problem of suppressing the decay of tensile strength and elongation after breaking of the battery aluminum foil over time is achieved, and the processing method has high production efficiency and can be mass-produced.
本发明提供一种以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The present invention provides one embodiment of the present invention as described above, which is not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied In other related technical fields, they are all included within the scope of patent protection of the present invention.

Claims (12)

  1. 一种电池铝箔的加工方法,其特征在于,所述电池铝箔的加工方法采用铝箔坯料作为加工材料,包括以下步骤:A processing method of battery aluminum foil, characterized in that the processing method of battery aluminum foil adopts aluminum foil blank as processing material, comprising the following steps:
    步骤S1、将所述铝箔坯料进行箔轧得到铝带材,再将所述铝带材进行中轧得到铝卷,其中,所述箔轧依次包括第一轧制道次、第二轧制道次和第三轧制道次,所述中轧包括第四轧制道次;Step S1: Foil rolling the aluminum foil blank to obtain an aluminum strip, and then middle-rolling the aluminum strip to obtain an aluminum coil, wherein the foil rolling sequentially includes a first rolling pass and a second rolling pass the second and third rolling passes, the intermediate rolling includes the fourth rolling pass;
    步骤S2、将所述铝卷进行精轧得到成品铝卷,所述精轧包括第五轧制道次;Step S2, finishing rolling the aluminum coil to obtain a finished aluminum coil, and the finishing rolling includes the fifth rolling pass;
    步骤S3、将所述成品铝卷下线后在预设时间内进行分切得到所述电池铝箔,且分切时使所述成品铝卷的卷温小于或等于80℃。Step S3: After the finished aluminum coil is off-line, the battery aluminum foil is obtained by slitting within a preset time, and the coil temperature of the finished aluminum coil is less than or equal to 80°C during slitting.
  2. 根据权利要求1所述的电池铝箔的加工方法,其特征在于,所述步骤S1中,轧制时控制所述箔轧及所述中轧的所有轧制道次的轧制参数及相邻两个轧制道次的时间间隔,使得所述中轧过程中的所述铝带材的卷温小于或等于75℃;其中,所述轧制参数包括压下率、轧制速度、轧辊粗糙度、轧制油的油温;所述步骤S2中,轧制时控制所述第五轧制道次的所述轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃。The method for processing battery aluminum foil according to claim 1, characterized in that, in the step S1, during rolling, the rolling parameters of all the rolling passes of the foil rolling and the intermediate rolling and the adjacent two rolling parameters are controlled. The time interval of each rolling pass makes the coil temperature of the aluminum strip in the intermediate rolling process less than or equal to 75°C; wherein, the rolling parameters include reduction ratio, rolling speed, roll roughness , the oil temperature of the rolling oil; in the step S2, the rolling parameters of the fifth rolling pass are controlled during rolling, so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80°C.
  3. 根据权利要求1所述的电池铝箔的加工方法,其特征在于,所述步骤S1中,所述中轧完成后,对所述铝卷进行冷却,使得所述铝卷的卷温小于或等于75℃;所述步骤S2中,轧制时控制所述第五轧制道次的所述轧制参数,使得所述精轧过程中的所述铝卷的卷温小于或等于80℃。The method for processing battery aluminum foil according to claim 1, wherein in the step S1, after the intermediate rolling is completed, the aluminum coil is cooled so that the coil temperature of the aluminum coil is less than or equal to 75 °C; in the step S2, the rolling parameters of the fifth rolling pass are controlled during rolling, so that the coil temperature of the aluminum coil in the finishing rolling process is less than or equal to 80 °C.
  4. 根据权利要求1所述的电池铝箔的加工方法,其特征在于,所述步骤S3中,将所述成品铝卷下线后在30分钟内进行分切。The processing method of battery aluminum foil according to claim 1, characterized in that, in the step S3, the finished aluminum coil is cut off within 30 minutes after being off-line.
  5. 根据权利要求2所述的电池铝箔的加工方法,其特征在于,所述步骤S1中,进行所述箔轧时,控制所述第一轧制道次的所述轧制参数为:所述压下率为47%~49%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第二轧制道次的所述轧制参数为:所述压下率为48%~50%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;控制所述第三轧制道次的所述轧制参数为:所述压下率为46%~48%、所述轧制速度为550±20m/min,所述轧辊粗糙度Ra为0.15μm、所述油温为38±2℃;所述第一轧制道次和所述第二轧制道次连续轧制,将经所述第一轧制道次和所述第二轧制道次完成后的所述铝箔坯料在室温下自然冷却8小时,再进行所述第三轧制道次轧制得到所述铝带材。The method for processing battery aluminum foil according to claim 2, wherein in the step S1, when the foil rolling is performed, the rolling parameter for controlling the first rolling pass is: the pressure The rolling rate is 47%~49%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2℃; the second rolling pass is controlled The rolling parameters are: the reduction rate is 48%~50%, the rolling speed is 550±20m/min, the roll roughness Ra is 0.15μm, and the oil temperature is 38±2 ℃; the rolling parameters controlling the third rolling pass are: the reduction ratio is 46% to 48%, the rolling speed is 550±20 m/min, and the roll roughness Ra is 0.15μm, the oil temperature is 38±2°C; the first rolling pass and the second rolling pass are continuously rolled, and the first rolling pass and the second rolling pass are continuously rolled. The aluminum foil blank after the pass is naturally cooled at room temperature for 8 hours, and then the third rolling pass is performed to obtain the aluminum strip.
  6. 根据权利要求5所述的电池铝箔的加工方法,其特征在于,将所述铝带材经自然冷却8小时后进行所述中轧得到所述铝卷,其中,控制所述中轧的所述第四轧制道次的所述轧制参数为:所述压下率为40%~42%、所述轧制速度为600±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。The processing method of battery aluminum foil according to claim 5, wherein the aluminum coil is obtained by performing the intermediate rolling after the aluminum strip is naturally cooled for 8 hours, wherein the The rolling parameters of the fourth rolling pass are: the reduction ratio is 40% to 42%, the rolling speed is 600±20 m/min, the roll roughness Ra is 0.10 μm, the The oil temperature is 42±2℃.
  7. 根据权利要求6所述的电池铝箔的加工方法,其特征在于,在所述步骤S2中,将经所述中轧得到的所述铝卷冷却8小时后进行精轧得到所述成品铝卷,其中,进行所述精轧时控制所述第五轧制道次的轧制参数为:所述压下率为34%~36%、所述轧制速度为450±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。The processing method of battery aluminum foil according to claim 6, characterized in that, in the step S2, the aluminum coil obtained by the intermediate rolling is cooled for 8 hours, and then finish rolling is performed to obtain the finished aluminum coil, Wherein, the rolling parameters for controlling the fifth rolling pass during the finishing rolling are: the reduction ratio is 34%-36%, the rolling speed is 450±20m/min, the roll The roughness Ra was 0.10 μm, and the oil temperature was 42±2°C.
  8. 根据权利要求3所述的电池铝箔的加工方法,其特征在于,将经冷却后的所述铝卷进行所述精轧得到所述成品铝卷时,其中,进行所述精轧时控制所述第五轧制道次的所述轧制参数为:所述压下率为34%~36%、所述轧制速度为550±20m/min、所述轧辊粗糙度Ra为0.10μm、所述油温为42±2℃。The processing method of battery aluminum foil according to claim 3, characterized in that, when the finished aluminum coil is obtained by performing the finishing rolling on the cooled aluminum coil, wherein the finishing rolling is performed to control the The rolling parameters of the fifth rolling pass are: the reduction ratio is 34% to 36%, the rolling speed is 550±20 m/min, the roll roughness Ra is 0.10 μm, the The oil temperature is 42±2℃.
  9. 根据权利要求4所述的电池铝箔的加工方法,其特征在于,所述步骤S3中,通过将所述成品铝卷下线后其所处的环境温度控制在小于或等于30℃,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃。The processing method of battery aluminum foil according to claim 4, characterized in that, in step S3, by controlling the ambient temperature of the finished aluminum coil after it is off-line to be less than or equal to 30°C, the After the finished aluminum coil is off-line, its coil temperature reaches less than or equal to 80°C when slitting within 30 minutes.
  10. 根据权利要求4所述的电池铝箔的加工方法,其特征在于,所述步骤S3中,当所述成品铝卷下线后其所处的环境温度大于30℃时,对所述成品铝卷进行强制冷却,使得所述成品铝卷下线后在30分钟内分切时其卷温达到小于或等于80℃。The processing method of battery aluminum foil according to claim 4, characterized in that, in step S3, when the ambient temperature of the finished aluminum coil after it is offline is greater than 30°C, the finished aluminum coil is processed Forced cooling, so that the coil temperature of the finished aluminum coil reaches less than or equal to 80° C. within 30 minutes after being cut off the line.
  11. 根据权利要求10所述的电池铝箔的加工方法,其特征在于,所述强制冷却的方式为设置压缩空气喷嘴对所述成品铝卷进行降温,所述压缩空气喷嘴压缩空气压力露点小于或等于-10℃。The processing method of battery aluminum foil according to claim 10, wherein the forced cooling method is to set a compressed air nozzle to cool the finished aluminum coil, and the compressed air nozzle compressed air pressure dew point is less than or equal to - 10°C.
  12. 根据权利要求7~10所述的电池铝箔的加工方法,其特征在于,所述第一轧制道次为0.24mm-0.125mm,所述第二轧制道次为0.125mm-0.064mm,所述第三轧制道次为0.064mm-0.034mm,所述第四轧制道次为0.034mm-0.020mm,所述第五轧制道次为0.020mm-0.013mm。The method for processing battery aluminum foil according to claims 7 to 10, wherein the first rolling pass is 0.24mm-0.125mm, the second rolling pass is 0.125mm-0.064mm, and the The third rolling pass is 0.064mm-0.034mm, the fourth rolling pass is 0.034mm-0.020mm, and the fifth rolling pass is 0.020mm-0.013mm.
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CN116005041A (en) * 2023-01-09 2023-04-25 江苏鼎胜新能源材料股份有限公司 Aluminum foil material for oxidation-resistant easy-to-mold new energy lithium ion soft package battery and preparation method thereof
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CN116851444A (en) * 2023-07-21 2023-10-10 陇西西北铝铝箔有限公司 Preparation method of uniform matte battery foil

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