WO2022156008A1

WO2022156008A1 - Three-in-one smart production line for multiple types of mortar

Info

Publication number: WO2022156008A1
Application number: PCT/CN2021/075568
Authority: WO
Inventors: 徐祥来; 储瑞华; 何士林; 周苏红; 徐婷婷; 田爱纯
Original assignee: 江苏晨日环保科技有限公司
Priority date: 2021-01-20
Filing date: 2021-02-05
Publication date: 2022-07-28
Also published as: CN112895136A

Abstract

The present disclosure relates to the technical field of mortar preparation, and discloses a three-in-one intelligent production line for multiple types of mortar, comprising a substrate, a housing which is fixedly mounted on the right side of the upper end of the substrate, and a first motor which is fixedly mounted at the upper end of the shell. A rotor of the first motor is movably connected to a stirring shaft by means of a coupler. A pre-mixing cavity is provided to enables effective fixed connection to the substrate. A hopper is provided to add water and chemical materials into the pre-mixing cavity for preparing a mortar mixture. A second motor and a pre-mixing shaft cooperate to drive four sets of auxiliary mechanisms to rotate effectively such that water and chemical materials are pre-mixed and fully blended. A fixing rod and a heating coil which are provided in the auxiliary mechanisms rotate with a roller cavity and enable the water and the chemical materials to be mixed and dissolved more quickly.

Description

A three-in-one intelligent production line suitable for various types of mortar

technical field

The invention relates to the technical field of mortar preparation, in particular to a three-in-one intelligent production line suitable for various types of mortar.

Background technique

Mortar is a bonding material used in building bricks. It is composed of a certain proportion of sand and cementing materials (cement, lime paste, clay, etc.) and water. It is also called mortar and is also used as mortar.

In the prior art three-in-one intelligent production line for various types of mortar, in the production and preparation of mortar, it is difficult to achieve a good pre-mixing effect of the water source and chemical materials required for it, making it difficult to effectively and fully dissolve at the same time. It affects the mixing and mixing quality of the whole mortar, and in the prior art, when the prepared mortar is discharged, it is easy to cause the problem of blockage of the discharge port, which affects the internal discharge and affects the work efficiency of the overall production line.

technical solutions

In view of the deficiencies of the prior art, the present invention provides a three-in-one intelligent production line suitable for various types of mortar, which has the advantages of effective pre-mixing effect and prevention of discharge blockage, and solves the problem of affecting the mixing quality of mortar and affecting the overall work in the traditional technology. question of efficiency.

The present invention provides the following technical solutions: a three-in-one intelligent production line suitable for various types of mortar, comprising a base plate, a casing is fixedly installed on the right side of the upper end of the base plate, and a first motor is fixedly installed at the upper end of the casing, so The rotor of the first motor is movably connected with the lower end stirring shaft through a coupling, the stirring shaft is movably sleeved with the upper end of the housing, the outer wall of the lower side of the stirring shaft is fixedly installed with stirring blades, and the lower end of the stirring shaft is provided with There is a placement groove, a sealing washer is fixedly installed on the lower side of the inner wall of the placement groove, and a hydraulic rod is fixedly installed on the upper end of the inner wall of the placement groove, and a movable rod is fixedly installed at the lower end of the hydraulic rod, and the movable rod is located in the sealing washer. The lower end of the movable rod penetrates the placement groove, the side wall of the lower end of the movable rod is fixedly installed with an action block, and a discharge pipe is arranged below the movable rod, and the discharge pipe is connected with the base plate and the lower end of the shell. Fixed socket connection, the discharge pipe is provided with a valve body, the valve body is located below the base plate, the left side of the upper end of the base plate is fixedly installed with a pre-mixing chamber, and the upper end of the pre-mixing chamber is fixedly installed with a second motor, the rotor of the second motor is movably connected with the lower end pre-mixing shaft through a coupling, the pre-mixing shaft is movably sleeved with the upper end of the pre-mixing cavity, and the side wall of the lower end of the pre-mixing shaft is provided with an auxiliary mechanism, The auxiliary mechanism includes a roll cavity, one end of the roll cavity is fixedly connected with the outer wall of the pre-mixing shaft, a fixing rod is fixedly installed inside the roll cavity, and a heating ring is fixedly installed on the outer wall of the fixing rod, and the pre-mixing shaft is fixedly installed. A conduit is arranged above the cavity, one end of the conduit is fixedly sleeved with the upper end of the premixed cavity, and the other end of the conduit is fixedly sleeved with the upper end of the shell, the conduit is provided with a pump body, and the pump body is located at the upper end of the casing. above the premix chamber.

Preferably, a plurality of stirring blades are fixedly installed on the outer wall of the lower side of the stirring shaft, and the plurality of stirring blades are evenly distributed on both sides of the outer wall of the stirring shaft.

Preferably, four action blocks are fixedly installed on the side wall of the lower end of the movable rod, and the four action blocks are respectively located on the front, rear, left, right, and four side walls of the lower end of the movable rod.

Preferably, two sets of auxiliary mechanisms are provided on both side walls of the lower end of the ready-mixing shaft, and four sets of the auxiliary mechanisms are evenly distributed on both sides of the lower end of the ready-mixing shaft.

Preferably, both the shell and the pre-mixing cavity have a prismatic hollow cavity structure, the upper end of the shell is fixedly sleeved with a feeding port, the feeding port is located on the right side of the first motor, the The upper end of the ready-mixing chamber is fixedly sleeved with an adding bucket, and the adding bucket is located on the left side of the second motor.

Preferably, pillars are fixedly installed on both sides of the lower end of the base plate, and the lower ends of the pillars on both sides have a trapezoidal structure.

beneficial effect

Compared with the prior art, the present invention has the following beneficial effects:

1. This three-in-one intelligent production line is suitable for various types of mortar. The pre-mixing cavity is set to facilitate the effective and fixed connection with the substrate. At the same time, the mixing bucket can be added to the mortar mixing water source and chemical materials. Through the interaction between the second motor and the pre-mixing shaft, it can drive the four sets of auxiliary mechanisms to rotate effectively, and at the same time play the pre-mixing and full mixing effect of the internal water source and chemical materials. , Through the function of the fixed rod and the heating ring arranged inside the auxiliary mechanism, it is convenient to effectively heat the internal water source and chemical materials while accompanying the rotation of the roller cavity, so as to achieve a good accelerated mixing of the internal water source and chemical materials. With the dissolving effect, under the cooperation of the set conduit and the pump body, it is convenient to extract the pre-mixed and dissolved materials in the pre-mixing chamber, and at the same time, it has the effect of being effectively added into the shell and mixed with the mortar.

2. This three-in-one intelligent production line is suitable for various types of mortar. Through the interaction between the set discharge pipe and the valve body, it is convenient to have a good discharge effect on the materials that have been stirred inside the shell. The placement groove set at the lower end of the shaft is convenient for the good bearing function of the internal mechanism. Through the cooperation between the movable rod set inside the placement groove and the sealing washer, it is convenient to make the lower end of the placement groove effectively seal and at the same time effectively prevent the The effect of the mortar entering the tank, and it is convenient for the movable rod to move up and down in its interior. The movable rod and the action block fixedly installed on the outer wall of the lower end can be driven by the hydraulic rod and driven by the first motor and the stirring shaft to rotate, which is convenient for the problem of material stuck in the discharge pipe when discharging. The good cleaning and blocking effect makes it effective in assisting the overall discharge.

Description of drawings

Fig. 1 is the structural representation of the present invention;

Fig. 2 is the enlarged schematic diagram of the structure at A place in Fig. 1;

Fig. 3 is the enlarged schematic diagram of the structure at B in Fig. 1;

Figure 4 is a bottom view of the movable rod and the action block of the present invention.

In the figure: 1. base plate; 2. housing; 3. first motor; 4. stirring shaft; 41. stirring blade; 5. placement groove; 6. sealing washer; 7. hydraulic rod; 8. movable rod; 9. Action block; 10. Discharge pipe; 11. Valve body; 12. Ready-mixing chamber; 13. Second motor; 14. Ready-mixing shaft; 15. Auxiliary mechanism; 16. Roller cavity; 17. Fixed rod; 18. Heating circle; 19, conduit; 20, pump body; 21, adding bucket; 22, feeding port; 23, prop.

Embodiments of the present invention

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Please refer to Figure 1-4, a three-in-one intelligent production line suitable for various types of mortar, including a base plate 1, a casing 2 is fixedly installed on the right side of the upper end of the base plate 1, and a first motor 3 is fixedly installed on the upper end of the casing 2, The rotor of the first motor 3 is movably connected with the lower end stirring shaft 4 through the coupling, the stirring shaft 4 is movably sleeved with the upper end of the housing 2, and the outer wall of the lower side of the stirring shaft 4 is fixedly installed with a plurality of stirring blades 41, and a plurality of stirring blades 41 is evenly distributed on both sides of the outer wall of the stirring shaft 4, the lower end of the stirring shaft 4 is provided with a placement groove 5, the lower side of the inner wall of the placement groove 5 is fixedly installed with a sealing gasket 6, and the upper end of the inner wall of the placement groove 5 is fixedly installed with The hydraulic rod 7, the lower end of the hydraulic rod 7 is fixedly installed with a movable rod 8, the movable rod 8 is located inside the sealing washer 6, and the lower end of the movable rod 8 penetrates the placement groove 5, and the side wall of the lower end of the movable rod 8 is fixedly installed with four functions Block 9, four action blocks 9 are respectively located on the front, rear, left, right and four side walls of the lower end of the movable rod 8, and a discharge pipe 10 is arranged below the movable rod 8, and the discharge pipe 10 is fixedly sleeved with the lower end of the base plate 1 and the shell 2, The discharge pipe 10 is provided with a valve body 11, the valve body 11 is located below the base plate 1, a pre-mixing chamber 12 is fixedly installed on the left side of the upper end of the base plate 1, and a second motor 13 is fixedly installed on the upper end of the pre-mixing chamber 12. The rotor of the motor 13 is movably connected to the lower end pre-mixing shaft 14 through a coupling, the pre-mixing shaft 14 is movably sleeved with the upper end of the pre-mixing cavity 12, and two sets of auxiliary mechanisms 15 are provided on both side walls of the lower end of the pre-mixing shaft 14. Four sets of auxiliary mechanisms 15 are evenly distributed on both sides of the lower end of the pre-mixing shaft 14 , the auxiliary mechanism 15 includes a roller cavity 16 , one end of the roller cavity 16 is fixedly connected to the outer wall of the pre-mixing shaft 14 , and the interior of the roller cavity 16 is fixedly installed There is a fixed rod 17, a heating ring 18 is fixedly installed on the outer wall of the fixed rod 17, a conduit 19 is arranged above the pre-mixing chamber 12, one end of the conduit 19 is fixedly sleeved with the upper end of the pre-mixing chamber 12, and the other end of the The upper end of the casing 2 is fixedly sleeved, and the pipe 19 is provided with a pump body 20. The pump body 20 is located above the pre-mixing chamber 12. The four sets of auxiliary mechanisms 15 provided can utilize the roller chamber 16 set in the inner part to play the role of While being driven to rotate by the pre-mixing shaft 14, it can effectively stir and mix the water source and the chemical materials in the pre-mixing chamber 12, and it is convenient to heat the internal materials through the heating effect of the heating ring 18 arranged inside the pre-mixing chamber 12. At the same time, it is convenient for the internal chemical materials to accelerate the dissolution effect in the water source. Under the overall cooperation, it can effectively and uniformly dissolve the water source and chemical materials for mortar preparation, and can pass the pipe 19 and the pump body 20. The pumping effect , to improve the good mixing effect with the mortar raw materials in the later stage, the shell 2 and the pre-mixing cavity 12 are both prismatic hollow cavity structures, the upper end of the shell 2 is fixedly sleeved with a feeding port 22, and the feeding port 22 is located in the first On the right side of the motor 3, the upper end of the pre-mixing chamber 12 is fixedly sleeved with a feeding bucket 21, which is located on the left side of the second motor 13, and pillars 23 are fixedly installed on both sides of the lower end of the base plate 1. The lower ends are all trapezoidal structures.

Working principle, in use of the present invention, through the action of the adding bucket 21, the mortar mixing water source and chemical materials are added to the interior of the pre-mixing cavity 12, and the second motor 13 is started, so that the pre-mixing shaft 14 rotates while rotating. While stirring it by the roller cavity 16, the heating ring 18 can heat the internal materials, so that the internal water source and chemical materials can be accelerated and fully dissolved. 20, so that the water-material mixture inside the pre-mixing chamber 12 is extracted into the inside of the shell 2, and at the same time, the raw materials prepared by mortar are added to the inside of the shell 2 through the feed port 22, and the first motor 3 and the stirring shaft are passed through. 4 and the function of the stirring blade 41, so that the raw material and the extracted mixed water source are stirred and mixed, and after the stirring is completed, under the action of opening the valve body 11, the discharge pipe 10 is used to discharge the material inside the shell 2. , when the problem of jamming occurs during discharging, the hydraulic rod 7 drives the movable rod 8 to feed downward until the action block 9 is located inside the upper side of the discharge pipe 10, and the stirring shaft 4 aligns the movable rod 8 and the action block. Under the driving and rotating action of 9 , the action block 9 can perform a good cleaning and blocking work on the stuck problem generated inside the discharge pipe 10 .

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims

A three-in-one intelligent production line suitable for various types of mortar, comprising a base plate (1), characterized in that a casing (2) is fixedly mounted on the right side of the upper end of the base plate (1), and a casing (2) is mounted on the right side. A first motor (3) is fixedly installed at the upper end, and the rotor of the first motor (3) is movably connected with the lower end stirring shaft (4) through a coupling, and the stirring shaft (4) is connected to the upper end of the casing (2). The outer wall of the lower side of the stirring shaft (4) is fixedly installed with a stirring blade (41), the lower end of the stirring shaft (4) is provided with a setting groove (5), and the inner wall of the setting groove (5) is A sealing gasket (6) is fixedly installed on the lower side, and a hydraulic rod (7) is fixedly installed on the upper end of the inner wall of the placement groove (5), and a movable rod (8) is fixedly installed on the lower end of the hydraulic rod (7). The rod (8) is located inside the sealing washer (6), and the lower end of the movable rod (8) penetrates the placement groove (5). A discharge pipe (10) is arranged below the movable rod (8), and the discharge pipe (10) is fixedly sleeved with the base plate (1) and the lower end of the casing (2). A valve body (11) is provided, the valve body (11) is located below the base plate (1), and a pre-mixing cavity (12) is fixedly installed on the left side of the upper end of the base plate (1), and the pre-mixing cavity (12) A second motor (13) is fixedly installed on the upper end of the ), and the rotor of the second motor (13) is movably connected to the lower end pre-mixing shaft (14) through a coupling, and the pre-mixing shaft (14) is connected to the pre-mixing cavity. The upper end of (12) is movably socketed, and the side wall of the lower end of the ready-mixing shaft (14) is provided with an auxiliary mechanism (15), and the auxiliary mechanism (15) includes a roller cavity (16), and the roller cavity (16) One end of the roller is fixedly connected to the outer wall of the pre-mixing shaft (14), and a fixing rod (17) is fixedly installed inside the roller cavity (16), and a heating ring (18) is fixedly installed on the outer wall of the fixing rod (17). A conduit (19) is provided above the pre-mixed cavity (12), one end of the conduit (19) is fixedly sleeved with the upper end of the pre-mixed cavity (12), and the other end of the conduit (19) is connected to the casing (2). ) is fixedly sleeved on the upper end, the conduit (19) is provided with a pump body (20), and the pump body (20) is located above the pre-mixing cavity (12).
A trinity intelligent production line suitable for various types of mortar according to claim 1, characterized in that: a plurality of stirring blades (41) are fixedly installed on the outer wall of the lower side of the stirring shaft (4), and a plurality of the stirring The leaves (41) are staggered and evenly distributed on both sides of the outer wall of the stirring shaft (4).
A trinity intelligent production line suitable for various types of mortar according to claim 1, characterized in that: four action blocks (9) are fixedly installed on the side wall of the lower end of the movable rod (8), and the four The action blocks (9) are respectively located on the front, rear, left, right, and four side walls of the lower end of the movable rod (8).
The three-in-one intelligent production line suitable for various types of mortar according to claim 1, characterized in that: the two side walls of the lower end of the ready-mixed shaft (14) are provided with two sets of auxiliary mechanisms (15), four sets of auxiliary mechanisms (15). The auxiliary mechanisms (15) are staggered and evenly distributed on both sides of the lower end of the ready-mixing shaft (14).
The three-in-one intelligent production line suitable for various types of mortar according to claim 1, characterized in that: the shell (2) and the ready-mixing cavity (12) both have a prismatic hollow cavity structure, and the The upper end of the casing (2) is fixedly sleeved with a feed port (22), the feed port (22) is located on the right side of the first motor (3), and the upper end of the premix chamber (12) is fixedly sleeved There is a joining bucket (21), which is located on the left side of the second motor (13).
A trinity intelligent production line suitable for various types of mortar according to claim 1, characterized in that: pillars (23) are fixedly installed on both sides of the lower end of the base plate (1), and the pillars (23) on both sides are fixedly installed. ) are all trapezoidal at their lower ends.