WO2022145371A1 - レジスト組成物及びレジストパターン形成方法 - Google Patents
レジスト組成物及びレジストパターン形成方法 Download PDFInfo
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- WO2022145371A1 WO2022145371A1 PCT/JP2021/048250 JP2021048250W WO2022145371A1 WO 2022145371 A1 WO2022145371 A1 WO 2022145371A1 JP 2021048250 W JP2021048250 W JP 2021048250W WO 2022145371 A1 WO2022145371 A1 WO 2022145371A1
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- GYHFUZHODSMOHU-UHFFFAOYSA-N nonanal Chemical compound CCCCCCCCC=O GYHFUZHODSMOHU-UHFFFAOYSA-N 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- WOFPPJOZXUTRAU-UHFFFAOYSA-N octan-4-ol Chemical compound CCCCC(O)CCC WOFPPJOZXUTRAU-UHFFFAOYSA-N 0.000 description 1
- NUJGJRNETVAIRJ-UHFFFAOYSA-N octanal Chemical compound CCCCCCCC=O NUJGJRNETVAIRJ-UHFFFAOYSA-N 0.000 description 1
- CDXVUROVRIFQMV-UHFFFAOYSA-N oxo(diphenoxy)phosphanium Chemical compound C=1C=CC=CC=1O[P+](=O)OC1=CC=CC=C1 CDXVUROVRIFQMV-UHFFFAOYSA-N 0.000 description 1
- RQKYHDHLEMEVDR-UHFFFAOYSA-N oxo-bis(phenylmethoxy)phosphanium Chemical compound C=1C=CC=CC=1CO[P+](=O)OCC1=CC=CC=C1 RQKYHDHLEMEVDR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- DLRJIFUOBPOJNS-UHFFFAOYSA-N phenetole Chemical compound CCOC1=CC=CC=C1 DLRJIFUOBPOJNS-UHFFFAOYSA-N 0.000 description 1
- QCCDLTOVEPVEJK-UHFFFAOYSA-N phenylacetone Chemical compound CC(=O)CC1=CC=CC=C1 QCCDLTOVEPVEJK-UHFFFAOYSA-N 0.000 description 1
- MLCHBQKMVKNBOV-UHFFFAOYSA-N phenylphosphinic acid Chemical compound OP(=O)C1=CC=CC=C1 MLCHBQKMVKNBOV-UHFFFAOYSA-N 0.000 description 1
- 150000003007 phosphonic acid derivatives Chemical class 0.000 description 1
- 150000003008 phosphonic acid esters Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- JCMFJIHDWDKYIL-UHFFFAOYSA-N propyl 3-methoxypropanoate Chemical compound CCCOC(=O)CCOC JCMFJIHDWDKYIL-UHFFFAOYSA-N 0.000 description 1
- FOWDZVNRQHPXDO-UHFFFAOYSA-N propyl hydrogen carbonate Chemical compound CCCOC(O)=O FOWDZVNRQHPXDO-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000005619 secondary aliphatic amines Chemical class 0.000 description 1
- 239000011827 silicon-based solvent Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002345 steroid group Chemical group 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000000565 sulfonamide group Chemical group 0.000 description 1
- 150000008053 sultones Chemical group 0.000 description 1
- LPQZERIRKRYGGM-UHFFFAOYSA-N tert-butyl pyrrolidine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCCC1 LPQZERIRKRYGGM-UHFFFAOYSA-N 0.000 description 1
- 150000003510 tertiary aliphatic amines Chemical class 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SWZDQOUHBYYPJD-UHFFFAOYSA-N tridodecylamine Chemical compound CCCCCCCCCCCCN(CCCCCCCCCCCC)CCCCCCCCCCCC SWZDQOUHBYYPJD-UHFFFAOYSA-N 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0046—Photosensitive materials with perfluoro compounds, e.g. for dry lithography
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
Definitions
- the present invention relates to a resist composition and a resist pattern forming method.
- This application claims priority based on Japanese Patent Application No. 2020-218654 filed in Japan on December 28, 2020, the contents of which are incorporated herein by reference.
- a resist film made of a resist material is formed on a substrate, the resist film is selectively exposed, and a development process is performed to form a resist pattern having a predetermined shape on the resist film.
- the process of performing is performed.
- a resist material whose exposed portion of the resist film changes to a characteristic that dissolves in a developing solution is called a positive type
- a resist material whose exposed portion of a resist film changes to a characteristic that does not dissolve in a developing solution is called a negative type.
- the resist material is required to have lithography characteristics such as sensitivity to these exposure light sources and resolution capable of reproducing fine dimensional patterns.
- a chemically amplified resist composition containing a base material component whose solubility in a developing solution is changed by the action of an acid and an acid generator component that generates an acid by exposure.
- the positive chemically amplified resist composition includes a resin component (base resin) whose solubility in an alkaline developer is increased by the action of an acid and acid generation.
- base resin base resin
- Those containing an agent component are generally used.
- the solvent developing process for forming a negative resist pattern in this way is sometimes called a negative developing process.
- the chemically amplified resist composition is applied to the surface of a workpiece to form a resist film, a resist pattern having a predetermined shape is formed on the resist film, and this is used as a mask for chemical etching. It is a processing technology that manufactures various precision parts by performing electrolytic etching or electroforming mainly by electroplating.
- a thick resist film having a film thickness of, for example, on the order of microns is formed on the surface of the workpiece depending on the intended use, and a resist pattern is formed to perform etching or the like.
- a resist pattern is formed to perform etching or the like.
- Patent Document 1 describes a resist composition for forming a thick film resist pattern, which contains a substrate component having a structural unit derived from hydroxystyrene, an acid generator, and a dissolution inhibitor.
- the thick film resist pattern is required to have both appropriate etching resistance for improving the throughput and in-plane uniformity (CDU) of the pattern dimensions.
- CDU in-plane uniformity
- the present invention has been made in view of the above circumstances, and provides a resist composition having a good etching throughput and a good CDU, and a resist pattern forming method using the resist composition. Is the subject.
- the first aspect of the present invention is a resist composition in which an acid is generated by exposure and the solubility in a developing solution is changed by the action of the acid, and the solubility in the developing solution is changed by the action of the acid.
- the resin component (A1) and the acid generator component (B) that generates an acid by exposure are contained, and the resin component (A1) is a structural unit (a10) represented by the following general formula (a10-1).
- the acid generator component (B) contains the compound (B0) represented by the following general formula (b0-1), and the ratio of the structural unit (a10) to the resin component (A1).
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms.
- Ya x1 is a single bond or divalent linking group.
- Wa x1 is an aromatic hydrocarbon group which may have a substituent.
- n ax1 is an integer of 1 or more.
- R b1 is a hydrocarbon group having 1 or more and 30 or less carbon atoms and the hydrocarbon group as R b1 contains 1 or more methylene groups, at least a part of the methylene groups is -O-. , -S-, -CO-, -CO-O-, -SO-, -SO 2- , -CR b4 R b5- , and -NR b6 -even if substituted with a group selected from the group.
- the hydrocarbon group as R b1 contains a hydrocarbon ring
- at least one of the carbon atoms constituting the hydrocarbon ring is a heteroatom selected from the group consisting of N, O, P, S, and Se.
- the R b4 and the R b5 are independently hydrogen atoms or halogen atoms, and at least one of the R b4 and the R b5 is a halogen atom.
- R b6 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms; n and m of (R a1 ) n and (R a2 ) m are integers of 0 to 3; R a1 and R a2 are each independently a hydrogen atom or an organic group; Q1 and Q2 are each independently a fluorine atom or a perfluoroalkyl group having 1 or more and 6 or less carbon atoms; L is. , Esther bond. ]
- a second aspect of the present invention is a step of forming a resist film on a support using the resist composition according to the first aspect, a step of exposing the resist film, and a step of exposing the resist film after exposure. It is a resist pattern forming method including a step of developing and forming a resist pattern.
- the present invention it is possible to provide a resist composition having a good etching throughput and a good CDU, and a resist pattern forming method using the resist composition.
- aliphatic is defined as a relative concept to aromatics and means non-aromatic groups, compounds and the like.
- the "alkyl group” shall include linear, branched and cyclic monovalent saturated hydrocarbon groups. The same applies to the alkyl group in the alkoxy group.
- the "alkylene group” includes linear, branched and cyclic divalent saturated hydrocarbon groups. Examples of the “halogen atom” include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
- the "constituent unit” means a monomer unit (monomer unit) constituting a polymer compound (resin, polymer, copolymer).
- an “acid-degradable group” is a group having an acid-degradable property in which at least a part of the bonds in the structure of the acid-degradable group can be cleaved by the action of an acid.
- Examples of the acid-degradable group whose polarity is increased by the action of an acid include a group which is decomposed by the action of an acid to form a polar group.
- Examples of the polar group include a carboxy group, a hydroxyl group, an amino group, a sulfo group (-SO 3H ) and the like.
- the acid-degradable group includes a group in which the polar group is protected by an acid-dissociable group (for example, a group in which a hydrogen atom of an OH-containing polar group is protected by an acid-dissociable group).
- the "acid dissociative group” is (i) a group having acid dissociation that allows the bond between the acid dissociative group and an atom adjacent to the acid dissociative group to be cleaved by the action of an acid, or a group having acid dissociation. (Ii) A group in which the bond between the acid dissociative group and an atom adjacent to the acid dissociative group can be cleaved by further decarbonation reaction after the partial bond is cleaved by the action of the acid. , Both.
- the acid dissociative group constituting the acid-degradable group needs to be a group having a lower polarity than the polar group produced by the dissociation of the acid dissociative group, whereby the acid dissociative group is affected by the action of the acid.
- a polar group having a higher polarity than the acid dissociative group is generated and the polarity is increased.
- the polarity of the entire (A1) component increases.
- the solubility in the developer changes relatively, the solubility increases when the developer is an alkaline developer, and the solubility increases when the developer is an organic developer. Decrease.
- the “base component” is an organic compound having a film-forming ability.
- Organic compounds used as base material components are roughly classified into non-polymers and polymers.
- the non-polymer one having a molecular weight of 500 or more and less than 4000 is usually used.
- small molecule compound means a non-polymer having a molecular weight of 500 or more and less than 4000.
- the polymer a polymer having a molecular weight of 1000 or more is usually used.
- the term "resin”, “polymer compound” or “polymer” means a polymer having a molecular weight of 1000 or more.
- the molecular weight of the polymer the mass average molecular weight in terms of polystyrene by GPC (gel permeation chromatography) shall be used.
- the "derived structural unit” means a structural unit composed of cleaved multiple bonds between carbon atoms, for example, an ethylenic double bond.
- a hydrogen atom bonded to a carbon atom at the ⁇ -position may be substituted with a substituent.
- the substituent (R ⁇ x ) that replaces the hydrogen atom bonded to the carbon atom at the ⁇ -position is an atom or group other than the hydrogen atom.
- an itaconic acid diester in which the substituent (R ⁇ x ) is substituted with a substituent containing an ester bond
- an ⁇ -hydroxyacrylic ester in which the substituent (R ⁇ x ) is substituted with a hydroxyalkyl group or a group modified with a hydroxyl group thereof
- the carbon atom at the ⁇ -position of the acrylic acid ester is a carbon atom to which the carbonyl group of acrylic acid is bonded, unless otherwise specified.
- an acrylic acid ester in which a hydrogen atom bonded to a carbon atom at the ⁇ -position is substituted with a substituent may be referred to as an ⁇ -substituted acrylic acid ester.
- the term "derivative" is a concept including a hydrogen atom at the ⁇ -position of the target compound substituted with another substituent such as an alkyl group or an alkyl halide group, and derivatives thereof.
- the hydrogen atom at the ⁇ -position may be substituted with a substituent.
- the hydrogen atom of the hydroxyl group of the target compound is substituted with an organic group; even if the hydrogen atom at the ⁇ -position is substituted with a substituent.
- Examples of a good target compound include those to which a substituent other than a hydroxyl group is bonded.
- the ⁇ -position refers to the first carbon atom adjacent to the functional group unless otherwise specified.
- Examples of the substituent that replaces the hydrogen atom at the ⁇ -position of hydroxystyrene include those similar to R ⁇ x .
- an asymmetric carbon may be present, and an enantiomer or a diastereomer may be present. In that case, those isomers are represented by one chemical formula. These isomers may be used alone or as a mixture.
- the resist composition according to the first aspect of the present invention includes a resin component (A1) having a structural unit (a10) represented by the general formula (a10-1) (hereinafter, also referred to as “(A1) component”). It contains an acid generator (B) (hereinafter, also referred to as “component (B)”). In the resist composition of the present embodiment, the component (B) contains the compound (B0) represented by the general formula (b0-1). Further, in the resist composition of the present embodiment, the ratio of the structural unit (a10) in the component (A1) is 5 mol with respect to the total of all the structural units constituting the component (A1) (100 mol%). More than% to less than 45 mol%.
- the resist composition of the present embodiment is suitable for forming a resist pattern in which exposure is performed using ultraviolet rays such as g-rays and i-lines, and an exposure light source such as a KrF excimer laser. Further, the resist composition of the present embodiment is suitable for forming a resist film of, for example, 1 to 20 ⁇ m on a support, and in particular, a resist pattern formed by forming a thick resist film. It is suitable for formation.
- the thick film referred to here means a film having a thickness of 1 ⁇ m or more.
- the resist composition of the present embodiment is preferably suitable for forming a resist film having a thickness of 3 ⁇ m or more, and even within this range, a resist film having a thickness of 3.5 ⁇ m or more and further having a thickness of 5 ⁇ m or more. Is.
- a resist composition in which a resist film exposed portion is melted and removed to form a positive resist pattern is referred to as a positive resist composition, and a resist film unexposed portion is melted and removed to form a negative resist pattern.
- the resist composition to be used is called a negative resist composition.
- the resist composition of this embodiment may be a positive resist composition or a negative resist composition.
- the resist composition of the present embodiment may be used for an alkaline developing process in which an alkaline developing solution is used for the developing process at the time of forming a resist pattern, or a developing solution (organic developing solution) containing an organic solvent in the developing process. ) May be used for a solvent developing process.
- the component (A) is a base material component whose solubility in a developing solution changes due to the action of an acid.
- the "base material component” is an organic compound having a film-forming ability, and an organic compound having a molecular weight of 500 or more is preferably used. When the molecular weight of the organic compound is 500 or more, the film forming ability is improved, and in addition, it becomes easy to form a nano-level resist pattern.
- Organic compounds used as base material components are roughly classified into non-polymers and polymers. As the non-polymer, one having a molecular weight of 500 or more and less than 4000 is usually used.
- small molecule compound means a non-polymer having a molecular weight of 500 or more and less than 4000.
- a polymer having a molecular weight of 1000 or more is usually used.
- the term "resin”, “polymer compound” or “polymer” means a polymer having a molecular weight of 1000 or more.
- a polystyrene-equivalent weight average molecular weight by GPC gel permeation chromatography
- At least the polymer compound (A1) having the structural unit (a10) represented by the general formula (a0-1) is used as the component (A), and further, the (A1) is used.
- High molecular weight compounds and / or low molecular weight compounds other than the components may be used in combination.
- the resist composition of the present embodiment is a "positive resist composition for an alkaline developing process” that forms a positive resist pattern in an alkaline developing process, or a “solvent” that forms a negative resist pattern in a solvent developing process.
- the component (A) is preferably a substrate component (A-1) whose polarity is increased by the action of an acid (hereinafter referred to as “component (A-1)”). ) Is used.
- component (A-1) the polarity of the base material component changes before and after exposure, so that good development contrast can be obtained not only in the alkaline development process but also in the solvent development process.
- the component (A-1) is sparingly soluble in an alkaline developer before exposure.
- the action of the acid causes the component (B).
- the polarity increases and the solubility in alkaline developers increases. Therefore, in the formation of the resist pattern, when the resist composition is selectively exposed to the resist film obtained by applying the resist composition on the support, the resist film exposed portion changes from sparingly soluble to alkaline developing solution to soluble.
- the unexposed portion of the resist film remains sparingly soluble in alkali, a positive resist pattern is formed by alkaline development.
- the component (A-1) when a solvent developing process is applied, the component (A-1) is highly soluble in an organic developer before exposure, and when an acid is generated from the component (B) by exposure, the action of the acid Increases the polarity and reduces the solubility in an organic developer. Therefore, in forming a resist pattern, when the resist composition is selectively exposed to a resist film obtained by applying the resist composition on a support, the resist film exposed portion becomes soluble to sparingly soluble in an organic developer. While it changes, the unexposed part of the resist film remains soluble and does not change. Therefore, by developing with an organic developer, it is possible to add contrast between the exposed part and the unexposed part, and a negative resist pattern can be obtained. It is formed.
- the resist composition of the present embodiment is a "negative resist composition for an alkali developing process” that forms a negative resist pattern in an alkali developing process, or a “solvent” that forms a positive resist pattern in a solvent developing process.
- the component (A) is preferably a substrate component (A-2) soluble in an alkaline developer (hereinafter referred to as “component (A-2)"). It is used, and further, a cross-linking agent component is blended.
- component (A-2) soluble in an alkaline developer
- a resin soluble in an alkaline developer hereinafter referred to as "alkali-soluble resin" is used.
- alkali-soluble resin examples include ⁇ - (hydroxyalkyl) acrylic acid or an alkyl ester of ⁇ - (hydroxyalkyl) acrylic acid (preferably having 1 to 5 carbon atoms) disclosed in Japanese Patent Application Laid-Open No. 2000-2066694.
- Acrylic resin or polycycloolefin resin which may be used; A fluorinated alcohol-containing, ⁇ -position disclosed in US Pat. No.
- the ⁇ - (hydroxyalkyl) acrylic acid has hydrogen at the ⁇ -position carbon atom to which the carboxy group is bonded, among the acrylic acids in which the hydrogen atom bonded to the ⁇ -position carbon atom may be substituted with a substituent.
- the cross-linking agent component Indicates one or both of the acrylic acid to which an atom is bonded and the ⁇ -hydroxyalkylacrylic acid to which a hydroxyalkyl group (preferably a hydroxyalkyl group having 1 to 5 carbon atoms) is bonded to the carbon atom at the ⁇ -position.
- the cross-linking agent component for example, it is preferable to use an amino-based cross-linking agent such as glycoluryl having a methylol group or an alkoxymethyl group, or a melamine-based cross-linking agent because a good resist pattern with less swelling is easily formed.
- the blending amount of the cross-linking agent component is preferably 1 to 50 parts by mass with respect to 100 parts by mass of the alkali-soluble resin.
- the component (A) may be used alone or in combination of two or more.
- the component (A) is preferably the component (A-1). That is, the resist composition of the present embodiment is a "positive resist composition for an alkali developing process” that forms a positive resist pattern in an alkali developing process, or a "solvent developing” that forms a negative resist pattern in a solvent developing process. It is preferably a negative resist composition for processing.
- the component (A) at least one of a high molecular weight compound and a low molecular weight compound can be used.
- the component (A1) is a polymer compound having a structural unit (a10) represented by the general formula (a10-1).
- a copolymer having a structural unit (a11) containing an aromatic ring (excluding the aromatic ring to which a hydroxy group is bonded) in the side chain is preferable in addition to the structural unit (a10).
- the component (A1) may have other structural units other than the structural unit (a10) and the structural unit (a11).
- the structural unit (a10) is a structural unit represented by the following general formula (a10-1).
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms.
- Ya x1 is a single bond or divalent linking group.
- Wa x1 is an aromatic hydrocarbon group which may have a substituent.
- n ax1 is an integer of 1 or more.
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms.
- Ya x1 is a single bond or divalent linking group.
- Wa x1 is an aromatic hydrocarbon group which may have a substituent.
- n ax1 is an integer of 1 or more.
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkyl halide group having 1 to 5 carbon atoms.
- the alkyl group having 1 to 5 carbon atoms in R is preferably a linear or branched alkyl group having 1 to 5 carbon atoms, and specifically, a methyl group, an ethyl group, a propyl group, an isopropyl group, or n-. Examples thereof include a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, and a neopentyl group.
- the halogenated alkyl group having 1 to 5 carbon atoms in R is a group in which a part or all of the hydrogen atoms of the alkyl group having 1 to 5 carbon atoms are substituted with a halogen atom.
- a fluorine atom is particularly preferable.
- R a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a fluorinated alkyl group having 1 to 5 carbon atoms is preferable, and a hydrogen atom, a methyl group or a trifluoromethyl group is more preferable because of easy industrial availability.
- a hydrogen atom or a methyl group is more preferable, and a hydrogen atom is particularly preferable.
- Ya x1 is a single bond or a divalent linking group.
- the divalent linking group in Ya x1 is not particularly limited, but a divalent hydrocarbon group which may have a substituent, a divalent linking group containing a heteroatom and the like are suitable. Is mentioned as.
- a divalent hydrocarbon group that may have a substituent When Ya x1 is a divalent hydrocarbon group which may have a substituent, the hydrocarbon group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
- the aliphatic hydrocarbon group in Ya x1 means a hydrocarbon group having no aromaticity.
- the aliphatic hydrocarbon group may be saturated or unsaturated, and is usually preferably saturated.
- Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group, an aliphatic hydrocarbon group containing a ring in the structure, and the like.
- linear or branched aliphatic hydrocarbon group The linear aliphatic hydrocarbon group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, and carbon. The number 1 to 4 is more preferable, and the number of carbons 1 to 3 is most preferable.
- a linear alkylene group is preferable, and specifically, a methylene group [-CH 2- ], an ethylene group [-(CH 2 ) 2- ], a trimethylene group [ -(CH 2 ) 3- ], tetramethylene group [-(CH 2 ) 4- ], pentamethylene group [-(CH 2 ) 5- ] and the like can be mentioned.
- the branched aliphatic hydrocarbon group preferably has 2 to 10 carbon atoms, more preferably 3 to 6 carbon atoms, further preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms.
- a branched alkylene group is preferable, and specifically, -CH (CH 3 )-, -CH (CH 2 CH 3 )-, and -C (CH 3 ).
- Alkyl methylene groups ;- CH (CH 3 ) CH 2- , -CH (CH 3 ) CH (CH 3 )-, -C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 ) CH 3 ) 2 -CH 2 -etc.
- Alkylethylene groups -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 -etc.
- alkyl group in the alkylalkylene group a linear alkyl group having 1 to 5 carbon atoms is preferable.
- the linear or branched aliphatic hydrocarbon group may or may not have a substituent.
- substituents include a fluorine atom, a fluorinated alkyl group having 1 to 5 carbon atoms substituted with a fluorine atom, a carbonyl group and the like.
- a cyclic aliphatic hydrocarbon group may contain a substituent containing a hetero atom in the ring structure.
- a group obtained by removing two hydrogen atoms from an aliphatic hydrocarbon ring a group in which the cyclic aliphatic hydrocarbon group is bonded to the end of a linear or branched aliphatic hydrocarbon group, the cyclic fat. Examples thereof include a group in which a group hydrocarbon group is interposed in the middle of a linear or branched aliphatic hydrocarbon group.
- the linear or branched aliphatic hydrocarbon group examples include the same groups as described above.
- the cyclic aliphatic hydrocarbon group preferably has 3 to 20 carbon atoms, and more preferably 3 to 12 carbon atoms.
- the cyclic aliphatic hydrocarbon group may be a polycyclic group or a monocyclic group.
- As the monocyclic alicyclic hydrocarbon group a group obtained by removing two hydrogen atoms from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the polycyclic alicyclic hydrocarbon group is preferably a group obtained by removing two hydrogen atoms from a polycycloalkane, and the polycycloalkane is preferably one having 7 to 12 carbon atoms, specifically. Examples thereof include adamantane, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the cyclic aliphatic hydrocarbon group may or may not have a substituent.
- substituents include an alkyl group, an alkoxy group, a halogen atom, an alkyl halide group, a hydroxyl group, a carbonyl group and the like.
- alkyl group an alkyl group having 1 to 5 carbon atoms is preferable, and a methyl group, an ethyl group, a propyl group, an n-butyl group and a tert-butyl group are more preferable.
- an alkoxy group having 1 to 5 carbon atoms is preferable, and a methoxy group, an ethoxy group, an n-propoxy group, an iso-propoxy group, an n-butoxy group and a tert-butoxy group are more preferable.
- a methoxy group and an ethoxy group are more preferable.
- the halogen atom as the substituent a fluorine atom is preferable.
- the halogenated alkyl group as the substituent include a group in which a part or all of the hydrogen atom of the alkyl group is substituted with the halogen atom.
- the cyclic aliphatic hydrocarbon group may be substituted with a substituent containing a heteroatom as a part of the carbon atom constituting the ring structure.
- the aromatic hydrocarbon group is a hydrocarbon group having at least one aromatic ring.
- the aromatic ring is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the aromatic ring preferably has 5 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, further preferably 6 to 15 carbon atoms, and particularly preferably 6 to 12 carbon atoms. However, the carbon number does not include the carbon number in the substituent.
- aromatic ring examples include aromatic hydrocarbon rings such as benzene, naphthalene, anthracene, and phenanthrene; aromatic heterocycles in which some of the carbon atoms constituting the aromatic hydrocarbon ring are substituted with heteroatoms.
- hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- aromatic heterocycle examples include a pyridine ring and a thiophene ring.
- the aromatic hydrocarbon group is a group obtained by removing two hydrogen atoms from the aromatic hydrocarbon ring or aromatic heterocycle (arylene group or heteroarylene group); an aromatic compound containing two or more aromatic rings.
- a group from which two hydrogen atoms have been removed from for example, biphenyl, fluorene, etc.
- one of the hydrogen atoms of the group (aryl group or heteroaryl group) from which one hydrogen atom has been removed from the aromatic hydrocarbon ring or aromatic heterocyclic ring Hydrogen from an aryl group in an arylalkyl group such as a group substituted with an alkylene group (for example, a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, a 2-naphthylethyl group).
- the alkylene group bonded to the aryl group or the heteroaryl group preferably has 1 to 4 carbon atoms, more preferably 1 to 2 carbon atoms, and particularly preferably 1 carbon atom.
- the hydrogen atom of the aromatic hydrocarbon group may be substituted with a substituent.
- the hydrogen atom bonded to the aromatic ring in the aromatic hydrocarbon group may be substituted with a substituent.
- the substituent include an alkyl group, an alkoxy group, a halogen atom, an alkyl halide group, a hydroxyl group and the like.
- the alkyl group as the substituent an alkyl group having 1 to 5 carbon atoms is preferable, and a methyl group, an ethyl group, a propyl group, an n-butyl group and a tert-butyl group are more preferable.
- the alkoxy group, the halogen atom and the alkyl halide group as the substituent include those exemplified as the substituent for substituting the hydrogen atom of the cyclic aliphatic hydrocarbon group.
- the H may be substituted with a substituent such as an alkyl group or an acyl.
- the substituent alkyl group, acyl group, etc. preferably has 1 to 10 carbon atoms, more preferably 1 to 8 carbon atoms, and particularly preferably 1 to 5 carbon atoms.
- Y 21 and Y 22 are divalent hydrocarbon groups which may independently have a substituent.
- the divalent hydrocarbon group is described as a divalent linking group in Ya x1 . The same as those mentioned in (divalent hydrocarbon group which may have a substituent) can be mentioned.
- a linear aliphatic hydrocarbon group is preferable, a linear alkylene group is more preferable, a linear alkylene group having 1 to 5 carbon atoms is further preferable, and a methylene group or an ethylene group is particularly preferable.
- a linear or branched aliphatic hydrocarbon group is preferable, and a methylene group, an ethylene group or an alkyl methylene group is more preferable.
- the alkyl group in the alkylmethylene group is preferably a linear alkyl group having 1 to 5 carbon atoms, more preferably a linear alkyl group having 1 to 3 carbon atoms, and most preferably a methyl group.
- b' is an integer of 1 to 10 and 1 to 8. Is preferred, an integer of 1 to 5 is more preferred, 1 or 2 is even more preferred, and 1 is most preferred.
- Wa x1 is an aromatic hydrocarbon group which may have a substituent.
- the aromatic hydrocarbon group in Wa x1 include a group obtained by removing (n ax1 + 1) hydrogen atoms from an aromatic ring which may have a substituent.
- the aromatic ring here is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the aromatic ring preferably has 5 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, further preferably 6 to 15 carbon atoms, and particularly preferably 6 to 12 carbon atoms.
- the aromatic ring is an aromatic hydrocarbon ring such as benzene, naphthalene, anthracene, or phenanthrene; an aromatic heterocycle in which a part of carbon atoms constituting the aromatic hydrocarbon ring is substituted with a heteroatom or the like.
- the hetero atom in the aromatic heterocycle include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- Specific examples of the aromatic heterocycle include a pyridine ring and a thiophene ring.
- Wa x1 is preferably a group obtained by removing (n ax1 + 1) hydrogen atoms from benzene, naphthalene, anthracene or biphenyl, and a group obtained by removing (n ax1 +1 ) hydrogen atoms from benzene or naphthalene. Is more preferable, and a group obtained by removing (n ax1 + 1) hydrogen atoms from benzene is even more preferable.
- the aromatic hydrocarbon group in Wa x1 may or may not have a substituent.
- the substituent include an alkyl group, an alkoxy group, a halogen atom, an alkyl halide group and the like.
- the alkyl group, alkoxy group, halogen atom, and alkyl halide group as the substituent include those similar to those mentioned as the substituent of the cyclic aliphatic hydrocarbon group in Ya x1 .
- the substituent is preferably a linear or branched alkyl group having 1 to 5 carbon atoms, more preferably a linear or branched alkyl group having 1 to 3 carbon atoms, and an ethyl group or a methyl group. Further preferred, a methyl group is particularly preferred.
- the aromatic hydrocarbon group in Wa x1 preferably has no substituent.
- n ax1 is an integer of 1 or more, preferably an integer of 1 to 10, more preferably an integer of 1 to 5, further preferably 1, 2 or 3, and 1 or 2. Especially preferable.
- R ⁇ represents a hydrogen atom, a methyl group or a trifluoromethyl group.
- the structural unit (a10) contained in the component (A1) may be one kind or two or more kinds.
- the ratio of the constituent units (a10) in the (A1) component is more than 5 mol% to less than 45 mol% with respect to the total (100 mol%) of all the constituent units constituting the (A1) component, and 6 to 6 to 44 mol% is preferable, 7 to 43 mol% is more preferable, 8 to 42 mol% is further preferable, and 9 to 41 mol% is particularly preferable.
- the ratio of the constituent unit (a10) is set to less than 45 mol%, the throughput at the time of etching is improved, and it becomes easy to balance with other constituent units.
- the ratio of the structural unit (a10) is set to be equal to or higher than the lower limit of the above preferable range, the development characteristics and the lithography characteristics such as CDU are further improved.
- the ratio of the constituent unit (a10) is set to be equal to or less than the upper limit of the above-mentioned preferable range, the throughput at the time of etching can be easily improved, and the balance with other constituent units can be easily achieved.
- the component (A1) preferably contains a structural unit (a1) containing an acid-degradable group whose polarity is increased by the action of an acid.
- An "acid-degradable group” is a group having an acid-degradable property in which at least a part of the bonds in the structure of the acid-degradable group can be cleaved by the action of an acid.
- Examples of the acid-degradable group whose polarity is increased by the action of an acid include a group which is decomposed by the action of an acid to form a polar group.
- the polar group examples include a carboxy group, a hydroxyl group, an amino group, a sulfo group (-SO 3H ) and the like.
- a polar group containing —OH in the structure (hereinafter, may be referred to as “OH-containing polar group”) is preferable, a carboxy group or a hydroxyl group is more preferable, and a carboxy group is particularly preferable.
- the acid-degradable group includes a group in which the polar group is protected by an acid-dissociable group (for example, a group in which a hydrogen atom of an OH-containing polar group is protected by an acid-dissociable group).
- the "acid dissociative group” is (i) a group having an acid dissociative property in which the bond between the acid dissociative group and an atom adjacent to the acid dissociative group can be cleaved by the action of the acid.
- a further decarbonation reaction occurs, so that the bond between the acid dissociative group and the atom adjacent to the acid dissociative group is cleaved. It refers to both the basis to be obtained.
- the acid dissociative group constituting the acid-degradable group needs to be a group having a lower polarity than the polar group produced by the dissociation of the acid dissociative group, whereby the acid dissociative group is affected by the action of the acid.
- a polar group having a higher polarity than the acid dissociative group is generated and the polarity is increased.
- the polarity of the entire (A1) component increases.
- the solubility in the developer changes relatively, the solubility increases when the developer is an alkaline developer, and the solubility increases when the developer is an organic developer. Decrease.
- Examples of the acid dissociable group include those proposed as an acid dissociable group of a base resin for a chemically amplified resist composition. Specifically, as the acid dissociative group of the base resin for the chemically amplified resist composition, the "acetal type acid dissociative group” and the “tertiary alkyl ester type acid dissociative group” described below are described below. Examples include “group” and “tertiary alkyloxycarbonyl acid dissociable group”.
- Acetal-type acid dissociative group Among the polar groups, the acid dissociable group that protects the carboxy group or the hydroxyl group is, for example, an acid dissociable group represented by the following general formula (a1-r-1) (hereinafter referred to as “acetal type acid dissociative group”). There are times.).
- Ra'1 and Ra'2 are hydrogen atoms or alkyl groups.
- Ra'3 is a hydrocarbon group, and Ra'3 may be bonded to either Ra'1 or Ra'2 to form a ring.
- Ra'1 and Ra'2 are a hydrogen atom, and it is more preferable that both are hydrogen atoms.
- the alkyl group includes the alkyl group mentioned as a substituent that may be bonded to the carbon atom at the ⁇ -position in the above description of the ⁇ -substituted acrylic acid ester. The same can be mentioned, and an alkyl group having 1 to 5 carbon atoms is preferable. Specifically, a linear or branched alkyl group is preferable.
- a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a neopentyl group and the like can be mentioned, and a methyl group or an ethyl group can be used. More preferably, a methyl group is particularly preferable.
- examples of the hydrocarbon group of Ra'3 include a linear or branched alkyl group or a cyclic hydrocarbon group.
- the linear alkyl group preferably has 1 to 5 carbon atoms, more preferably 1 to 4 carbon atoms, and even more preferably 1 or 2 carbon atoms.
- Specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group and the like.
- a methyl group, an ethyl group or an n-butyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the branched-chain alkyl group preferably has 3 to 10 carbon atoms, and more preferably 3 to 5 carbon atoms. Specific examples thereof include an isopropyl group, an isobutyl group, a tert-butyl group, an isopentyl group, a neopentyl group, a 1,1-diethylpropyl group, a 2,2-dimethylbutyl group and the like, and an isopropyl group is preferable.
- the hydrocarbon group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and may be a polycyclic group or a monocyclic group.
- the aliphatic hydrocarbon group which is a monocyclic group a group obtained by removing one hydrogen atom from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the aliphatic hydrocarbon group which is a polycyclic group is preferably a group obtained by removing one hydrogen atom from a polycycloalkane, and the polycycloalkane is preferably a polycycloalkane having 7 to 12 carbon atoms. Examples include adamantan, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the aromatic hydrocarbon group of Ra'3 is an aromatic hydrocarbon group
- the aromatic hydrocarbon group is a hydrocarbon group having at least one aromatic ring.
- the aromatic ring is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the aromatic ring preferably has 5 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, further preferably 6 to 15 carbon atoms, and particularly preferably 6 to 12 carbon atoms.
- aromatic ring examples include aromatic hydrocarbon rings such as benzene, naphthalene, anthracene, and phenanthrene; aromatic heterocycles in which some of the carbon atoms constituting the aromatic hydrocarbon ring are substituted with heteroatoms.
- hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- aromatic heterocycle examples include a pyridine ring and a thiophene ring.
- aromatic hydrocarbon group in Ra'3 a group obtained by removing one hydrogen atom from the aromatic hydrocarbon ring or aromatic heterocycle (aryl group or heteroaryl group); two or more aromatic rings.
- a group obtained by removing one hydrogen atom from an aromatic compound for example, biphenyl, fluorene, etc.
- a group in which one of the hydrogen atoms of the aromatic hydrocarbon ring or the aromatic heterocycle is substituted with an alkylene group for example, a benzyl group.
- an alkylene group for example, a benzyl group.
- the carbon number of the alkylene group bonded to the aromatic hydrocarbon ring or the aromatic heterocycle is preferably 1 to 4, more preferably 1 to 2, and particularly preferably 1 carbon number. preferable.
- the cyclic hydrocarbon group in Ra'3 may have a substituent.
- this substituent include -R P1 , -R P2 , -OR P1, -R P2, -CO-R P1 , -R P2 , -CO -OR P1 , -R P2 , -O-CO-R P1 , and so on.
- -R P2 -OH, -R P2 -CN or -R P2 -COOH (hereinafter, these substituents are collectively referred to as "Ra 05 ") and the like can be mentioned.
- RP1 is a monovalent chain saturated hydrocarbon group having 1 to 10 carbon atoms, a monovalent aliphatic cyclic saturated hydrocarbon group having 3 to 20 carbon atoms, or a monovalent aromatic group having 6 to 30 carbon atoms. It is a group hydrocarbon group.
- RP2 is a single bond, a divalent chain saturated hydrocarbon group having 1 to 10 carbon atoms, a divalent aliphatic cyclic saturated hydrocarbon group having 3 to 20 carbon atoms, or a divalent product having 6 to 30 carbon atoms. It is an aromatic hydrocarbon group of.
- the hydrogen atoms of the chain saturated hydrocarbon group, the aliphatic cyclic saturated hydrocarbon group and the aromatic hydrocarbon group of RP1 and RP2 may be substituted with a fluorine atom.
- the aliphatic cyclic hydrocarbon group may have one or more of the above-mentioned substituents alone, or may have one or more of the above-mentioned substituents.
- Examples of the monovalent chain saturated hydrocarbon group having 1 to 10 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group and a decyl group. ..
- Examples of the monovalent aliphatic cyclic saturated hydrocarbon group having 3 to 20 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecyl group and a cyclododecyl group.
- Monocyclic aliphatic saturated hydrocarbon group bicyclo [2.2.2] octanyl group, tricyclo [5.2.2.102,6] decanyl group, tricyclo [3.3.1.13,7] decanyl group , Tetracyclo [6.2.1.13,6.02,7]
- Polycyclic aliphatic saturated hydrocarbon groups such as dodecanyl group and adamantyl group can be mentioned.
- Examples of the monovalent aromatic hydrocarbon group having 6 to 30 carbon atoms include groups obtained by removing one hydrogen atom from an aromatic hydrocarbon ring such as benzene, biphenyl, fluorene, naphthalene, anthracene, and phenanthrene.
- the cyclic group is preferably a 4- to 7-membered ring, more preferably a 4- to 6-membered ring.
- Specific examples of the cyclic group include a tetrahydropyranyl group and a tetrahydrofuranyl group.
- Tertiary alkyl ester type acid dissociative group examples include an acid dissociable group represented by the following general formula (a1-r-2). Of the acid dissociable groups represented by the following formula (a1-r-2), those composed of alkyl groups may be hereinafter referred to as "tertiary alkyl ester type acid dissociable groups" for convenience. ..
- Ra'4 to Ra'6 are hydrocarbon groups, respectively, and Ra'5 and Ra'6 may be bonded to each other to form a ring.
- Examples of the hydrocarbon group of Ra'4 include a linear or branched alkyl group, a chain or cyclic alkenyl group, or a cyclic hydrocarbon group.
- Linear or branched alkyl group in Ra'4 cyclic hydrocarbon group (monocyclic group, aliphatic hydrocarbon group, polycyclic group, aliphatic hydrocarbon group, aromatic hydrocarbon group) ) Is the same as that of Ra'3 .
- the chain or cyclic alkenyl group in Ra'4 is preferably an alkenyl group having 2 to 10 carbon atoms.
- Examples of the hydrocarbon group of Ra'5 and Ra'6 include the same as those of Ra'3 .
- Ra'10 represents an alkyl group having 1 to 10 carbon atoms or a group represented by the following general formula (a1-r2-r1).
- Ra'11 indicates a group forming an aliphatic cyclic group together with a carbon atom to which Ra '10 is bonded.
- Ya is a carbon atom.
- Xa is a group that forms a cyclic hydrocarbon group together with Ya. A part or all of the hydrogen atom contained in this cyclic hydrocarbon group may be substituted.
- Ra 01 to Ra 03 are independently hydrogen atoms, monovalent chain saturated hydrocarbon groups having 1 to 10 carbon atoms, or monovalent aliphatic cyclic saturated hydrocarbon groups having 3 to 20 carbon atoms. A part or all of the hydrogen atoms contained in the chain saturated hydrocarbon group and the aliphatic cyclic saturated hydrocarbon group may be substituted. Two or more of Ra 01 to Ra 03 may be bonded to each other to form an annular structure.
- Yaa is a carbon atom.
- Xaa is a group that forms an aliphatic cyclic group together with Yaa.
- Ra 04 is an aromatic hydrocarbon group which may have a substituent.
- Ra'12 and Ra'13 are independently monovalent chain saturated hydrocarbon groups or hydrogen atoms having 1 to 10 carbon atoms. A part or all of the hydrogen atom contained in this chain saturated hydrocarbon group may be substituted.
- Ra'14 is a hydrocarbon group which may have a substituent. * Indicates a bond (the same applies hereinafter). ]
- Ra 031 and Ra 032 and Ra 033 are hydrocarbon groups that may independently have a substituent. However, one or more of Ra 031 and Ra 032 and Ra 033 are hydrocarbon groups having at least one polar group. ]
- the alkyl group having 1 to 10 carbon atoms of Ra'10 is used as the linear or branched alkyl group of Ra'3 in the formula (a1-r-1).
- the listed groups are preferred.
- Ra'10 is preferably an alkyl group having 1 to 5 carbon atoms.
- Ya 0 is a quaternary carbon atom. That is, there are four adjacent carbon atoms bonded to Ya 0 (carbon atom).
- Ra 031 and Ra 032 and Ra 033 are hydrocarbon groups which may independently have a substituent.
- Examples of the hydrocarbon group in Ra 031 , Ra 032 and Ra 033 include a linear or branched alkyl group, a chain or cyclic alkenyl group, or a cyclic hydrocarbon group, respectively.
- the linear alkyl group in Ra 031 , Ra 032 and Ra 033 preferably has 1 to 5 carbon atoms, more preferably 1 to 4 carbon atoms, still more preferably 1 or 2 carbon atoms.
- Specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group and the like.
- a methyl group, an ethyl group or an n-butyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the branched-chain alkyl group in Ra 031 , Ra 032 and Ra 033 preferably has 3 to 10 carbon atoms, and more preferably 3 to 5 carbon atoms. Specific examples thereof include an isopropyl group, an isobutyl group, a tert-butyl group, an isopentyl group, a neopentyl group, a 1,1-diethylpropyl group, a 2,2-dimethylbutyl group and the like, and an isopropyl group is preferable.
- the chain or cyclic alkenyl group in Ra 031 , Ra 032 and Ra 033 is preferably an alkenyl group having 2 to 10 carbon atoms.
- the cyclic hydrocarbon group in Ra 031 , Ra 032 and Ra 033 may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and may be a polycyclic group or a monocyclic group.
- the aliphatic hydrocarbon group which is a monocyclic group a group obtained by removing one hydrogen atom from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the aliphatic hydrocarbon group which is a polycyclic group is preferably a group obtained by removing one hydrogen atom from a polycycloalkane, and the polycycloalkane is preferably a polycycloalkane having 7 to 12 carbon atoms. Examples include adamantan, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the aromatic hydrocarbon group in Ra 031 , Ra 032 and Ra 033 is a hydrocarbon group having at least one aromatic ring.
- the aromatic ring is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the number of carbon atoms in the aromatic ring is preferably 5 to 30, more preferably 5 to 20, further preferably 6 to 15, and particularly preferably 6 to 12.
- Specific examples of the aromatic ring include aromatic hydrocarbon rings such as benzene, naphthalene, anthracene, and phenanthrene; aromatic heterocycles in which some of the carbon atoms constituting the aromatic hydrocarbon ring are substituted with heteroatoms. Can be mentioned.
- hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- aromatic heterocycle examples include a pyridine ring and a thiophene ring.
- the aromatic hydrocarbon group is a group obtained by removing one hydrogen atom from the aromatic hydrocarbon ring or aromatic heterocycle (aryl group or heteroaryl group); an aromatic containing two or more aromatic rings.
- a group obtained by removing one hydrogen atom from a compound for example, biphenyl, fluorene, etc.
- a group in which one of the hydrogen atoms of the aromatic hydrocarbon ring or the aromatic heterocycle is substituted with an alkylene group for example, a benzyl group or a phenethyl group.
- alkylene group for example, a benzyl group or a phenethyl group.
- the carbon number of the alkylene group bonded to the aromatic hydrocarbon ring or the aromatic heterocycle is preferably 1 to 4, more preferably 1 to 2, and particularly preferably 1.
- the substituent may be, for example, a hydroxy group, a carboxy group, a halogen atom (fluorine atom, chlorine atom, bromine atom, etc.). ), An alkoxy group (methoxy group, ethoxy group, propoxy group, butoxy group, etc.), alkyloxycarbonyl group and the like.
- the hydrocarbon group which may have a substituent in Ra 031 , Ra 032 and Ra 033 is preferably a linear or branched alkyl group which may have a substituent. Linear alkyl groups are more preferred.
- Ra 031 and Ra 032 and Ra 033 are hydrocarbon groups having at least a polar group.
- the "hydrocarbon group having a polar group” is a group in which the methylene group ( -CH2- ) constituting the hydrocarbon group is replaced with a polar group, or at least one hydrogen atom constituting the hydrocarbon group is used. Any of those substituted with a polar group are included.
- a functional group represented by the following general formula (a1-p1) is preferable.
- Ra 07 represents a divalent hydrocarbon group having 2 to 12 carbon atoms.
- Ra 08 represents a divalent linking group containing a heteroatom.
- Ra 06 represents a monovalent hydrocarbon group having 1 to 12 carbon atoms.
- n p0 is an integer of 1 to 6.
- Ra 07 represents a divalent hydrocarbon group having 2 to 12 carbon atoms.
- Ra 07 has 2 to 12 carbon atoms, preferably 2 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, further preferably 2 to 4 carbon atoms, and particularly preferably 2 carbon atoms.
- the hydrocarbon group in Ra 07 is preferably a chain or cyclic aliphatic hydrocarbon group, and more preferably a chain hydrocarbon group.
- Ra 07 examples include an ethylene group, a propane-1,3-diyl group, a butane-1,4-diyl group, a pentane-1,5-diyl group, a hexane-1,6-diyl group, and a heptane-1, 7-diyl group, octane-1,8-diyl group, nonan-1,9-diyl group, decane-1,10-diyl group, undecane-1,11-diyl group, dodecane-1,12-diyl group, etc.
- Linear alkanediyl group propane-1,2-diyl group, 1-methylbutane-1,3-diyl group, 2-methylpropane-1,3-diyl group, pentane-1,4-diyl group, 2 -Branch chain alkanediyl group such as methylbutane-1,4-diyl group; cyclobutane-1,3-diyl group, cyclopentane-1,3-diyl group, cyclohexane-1,4-diyl group, cyclooctane-1 , 5-Diyl group and other cycloalkandyl groups; norbornan-1,4-diyl group, norbornan-2,5-diyl group, adamantan-1,5-diyl group, adamantan-2,6-diyl group and the like.
- Examples thereof include a cyclic divalent alicyclic hydrocarbon group.
- Ra 08 represents a divalent linking group containing a heteroatom.
- O- and -C ( O)-are particularly preferable.
- Ra 06 represents a monovalent hydrocarbon group having 1 to 12 carbon atoms.
- Ra 06 has 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, more preferably 1 to 5 carbon atoms, still more preferably 1 to 3 carbon atoms, and more preferably carbon number 1 to 3 from the viewpoint of solubility in a developing solution.
- 1 or 2 is particularly preferable, and 1 is most preferable.
- Examples of the hydrocarbon group in Ra 06 include a chain hydrocarbon group or a cyclic hydrocarbon group, or a hydrocarbon group in which a chain and a cyclic are combined.
- Examples of the chain hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group, an n-hexyl group and n.
- the cyclic hydrocarbon group may be an alicyclic hydrocarbon group or an aromatic hydrocarbon group.
- the alicyclic hydrocarbon group may be either a monocyclic or polycyclic group, and the monocyclic alicyclic hydrocarbon group may be, for example, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group or a methyl. Examples thereof include cycloalkyl groups such as cyclohexyl group, dimethylcyclohexyl group, cycloheptyl group, cyclooctyl group, cycloheptyl group and cyclodecyl group.
- Examples of the polycyclic alicyclic hydrocarbon group include a decahydronaphthyl group, an adamantyl group, a 2-alkyladamantan-2-yl group, a 1- (adamantan-1-yl) alkane-1-yl group, and a norbornyl group.
- Examples include a group, a methylnorbornyl group, an isobornyl group and the like.
- aromatic hydrocarbon group examples include a phenyl group, a naphthyl group, an anthryl group, a p-methylphenyl group, a p-tert-butylphenyl group, a p-adamantylphenyl group, a trill group, a xylyl group, a cumenyl group and a mesityl group.
- a chain hydrocarbon group is preferable, an alkyl group is more preferable, and a linear alkyl group is further preferable, from the viewpoint of solubility in a developing solution.
- n p0 is an integer of 1 to 6, preferably an integer of 1 to 3, more preferably 1 or 2, and even more preferably 1.
- the number of hydrocarbon groups having at least one polar group is one or more, but the developer may be used when forming a resist pattern. It may be appropriately determined in consideration of the solubility of, for example, one or two of Ra 031 and Ra 032 and Ra 033 , and particularly preferably one.
- the above-mentioned hydrocarbon group having at least a polar group may have a substituent other than the polar group.
- substituents include a halogen atom (fluorine atom, chlorine atom, bromine atom, etc.) and an alkyl halide group having 1 to 5 carbon atoms.
- Ra'11 an aliphatic cyclic group formed together with the carbon atom bonded to Ra'10
- Ra'3 is a monocyclic group of Ra'3 in the formula (a1-r-1).
- the groups listed as the aliphatic hydrocarbon group which is a polycyclic group are preferable.
- the cyclic hydrocarbon group formed by Xa together with Ya is the cyclic monovalent hydrocarbon group (lipid group) in Ra'3 in the formula (a1-r-1).
- a group obtained by further removing one or more hydrogen atoms from a hydrocarbon group) can be mentioned.
- the cyclic hydrocarbon group that Xa forms with Ya may have a substituent. Examples of this substituent include the same substituents that the cyclic hydrocarbon group in Ra'3 may have.
- examples of the monovalent chain saturated hydrocarbon group having 1 to 10 carbon atoms in Ra 01 to Ra 03 include a methyl group, an ethyl group, a propyl group, a butyl group and a pentyl. Examples thereof include a group, a hexyl group, a heptyl group, an octyl group, a decyl group and the like.
- Examples of the monovalent aliphatic cyclic saturated hydrocarbon group having 3 to 20 carbon atoms in Ra 01 to Ra 03 include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group and a cyclodecyl group.
- Monocyclic aliphatic saturated hydrocarbon groups such as groups and cyclododecyl groups; bicyclo [2.2.2] octanyl group, tricyclo [5.2.2.102,6] decanyl group, tricyclo [3.3.1] .13,7] decanyl group, tetracyclo [6.2.1.13,6.02,7] dodecanyl group, polycyclic aliphatic saturated hydrocarbon group such as adamantyl group and the like can be mentioned.
- Ra 01 to Ra 03 a hydrogen atom and a monovalent chain saturated hydrocarbon group having 1 to 10 carbon atoms are preferable from the viewpoint of easiness of synthesizing the monomer compound that induces the structural unit (a1).
- a hydrogen atom, a methyl group and an ethyl group are more preferable, and a hydrogen atom is particularly preferable.
- Examples of the substituent contained in the chain saturated hydrocarbon group represented by Ra 01 to Ra 03 or the aliphatic cyclic saturated hydrocarbon group include the same groups as Ra 05 described above.
- Examples of the group containing a carbon-carbon double bond generated by two or more of Ra 01 to Ra 03 bonding to each other to form a cyclic structure include a cyclopentenyl group, a cyclohexenyl group, a methylcyclopentenyl group, and a methyl. Examples thereof include a cyclohexenyl group, a cyclopentylideneethenyl group, a cyclohexylideneethenyl group and the like.
- a cyclopentenyl group, a cyclohexenyl group, and a cyclopentylideneethenyl group are preferable from the viewpoint of easiness of synthesizing the monomer compound that induces the structural unit (a1).
- the aliphatic cyclic group formed by Xaa together with Yaa is an aliphatic hydrocarbon which is a monocyclic group or a polycyclic group of Ra'3 in the formula (a1-r-1).
- the groups listed as hydrogen groups are preferred.
- examples of the aromatic hydrocarbon group in Ra 04 include a group obtained by removing one or more hydrogen atoms from an aromatic hydrocarbon ring having 5 to 30 carbon atoms.
- Ra 04 is preferably a group obtained by removing one or more hydrogen atoms from an aromatic hydrocarbon ring having 6 to 15 carbon atoms, and more preferably a group obtained by removing one or more hydrogen atoms from benzene, naphthalene, anthracene or phenanthrene.
- Benzene, naphthalene or anthracene with one or more hydrogen atoms removed is more preferred, benzene or naphthalene with one or more hydrogen atoms removed, and benzene with one or more hydrogen atoms removed most. preferable.
- Examples of the substituent that Ra 04 in the formula (a1-r2-3) may have include a methyl group, an ethyl group, a propyl group, a hydroxyl group, a carboxyl group and a halogen atom (fluorine atom, chlorine atom, etc.). Bromine atom etc.), alkoxy group (methoxy group, ethoxy group, propoxy group, butoxy group etc.), alkyloxycarbonyl group and the like can be mentioned.
- Ra'12 and Ra'13 are independently monovalent chain saturated hydrocarbon groups or hydrogen atoms having 1 to 10 carbon atoms.
- the monovalent chain saturated hydrocarbon group having 1 to 10 carbon atoms in Ra'12 and Ra'13 the monovalent chain saturated hydrocarbon having 1 to 10 carbon atoms in Ra 01 to Ra 03 described above is used. The same as the group can be mentioned. A part or all of the hydrogen atom contained in this chain saturated hydrocarbon group may be substituted.
- Ra'12 and Ra'13 a hydrogen atom and an alkyl group having 1 to 5 carbon atoms are preferable, an alkyl group having 1 to 5 carbon atoms is more preferable, a methyl group and an ethyl group are more preferable, and a methyl group is particularly preferable. preferable.
- examples of the substituent include the same groups as Ra'05 described above.
- Ra'14 is a hydrocarbon group which may have a substituent.
- Examples of the hydrocarbon group in Ra'14 include a linear or branched alkyl group or a cyclic hydrocarbon group.
- the linear alkyl group in Ra'14 preferably has 1 to 5 carbon atoms, more preferably 1 to 4 carbon atoms, still more preferably 1 or 2 carbon atoms.
- Specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group and the like.
- a methyl group, an ethyl group or an n-butyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the branched-chain alkyl group in Ra'14 preferably has 3 to 10 carbon atoms, and more preferably 3 to 5 carbon atoms. Specific examples thereof include an isopropyl group, an isobutyl group, a tert-butyl group, an isopentyl group, a neopentyl group, a 1,1-diethylpropyl group, a 2,2-dimethylbutyl group and the like, and an isopropyl group is preferable.
- the hydrocarbon group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and may be a polycyclic group or a monocyclic group.
- the aliphatic hydrocarbon group which is a monocyclic group a group obtained by removing one hydrogen atom from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the aliphatic hydrocarbon group which is a polycyclic group is preferably a group obtained by removing one hydrogen atom from a polycycloalkane, and the polycycloalkane is preferably a polycycloalkane having 7 to 12 carbon atoms. Examples include adamantan, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- Ra '14 examples include the same as the aromatic hydrocarbon group in Ra 04 .
- Ra'14 is preferably a group obtained by removing one or more hydrogen atoms from an aromatic hydrocarbon ring having 6 to 15 carbon atoms, and more preferably a group obtained by removing one or more hydrogen atoms from benzene, naphthalene, anthracene or phenanthrene.
- a group having one or more hydrogen atoms removed from benzene, naphthalene or anthracene is more preferable, a group having one or more hydrogen atoms removed from naphthalene or anthracene is particularly preferable, and a group having one or more hydrogen atoms removed from naphthalene is particularly preferable.
- substituent that Ra '14 may have include the same substituents that Ra 04 may have.
- Ra'14 in the formula (a1- r2-4 ) is a naphthyl group
- the position of bonding with the tertiary carbon atom in the formula (a1-r2-4) is at the 1-position or the 2-position of the naphthyl group. It may be either.
- Ra'14 in the formula (a1- r2-4 ) is an anthryl group
- the position at which the tertiary carbon atom is bonded in the formula (a1-r2-4) is the 1-position, 2-position or the anthryl group. It may be any of the 9th place.
- the acid dissociable group that protects the hydroxyl group is, for example, an acid dissociative group represented by the following general formula (a1-r-3) (hereinafter, for convenience, “tertiary alkyloxycarbonylic acid dissociable group”. ”) Can be mentioned.
- Ra'7 to Ra'9 are alkyl groups, respectively.
- Ra'7 to Ra'9 are preferably alkyl groups having 1 to 5 carbon atoms, and more preferably alkyl groups having 1 to 3 carbon atoms, respectively.
- the total number of carbon atoms of each alkyl group is preferably 3 to 7, more preferably 3 to 5, and most preferably 3 to 4 carbon atoms.
- a structural unit derived from an acrylic acid ester in which a hydrogen atom bonded to a carbon atom at the ⁇ -position may be substituted with a substituent, a structural unit derived from acrylamide, hydroxystyrene or hydroxy.
- a structural unit in which at least a part of the hydrogen atom in the hydroxyl group of the structural unit derived from the styrene derivative is protected by the substituent containing the acid-degradable group, vinyl benzoic acid or a structural unit derived from the vinyl benzoic acid derivative- Examples thereof include a structural unit in which at least a part of hydrogen atoms in C ( O) -OH is protected by a substituent containing the acid-degradable group.
- the structural unit (a1) is preferably a structural unit derived from an acrylic acid ester in which a hydrogen atom bonded to a carbon atom at the ⁇ -position may be substituted with a substituent.
- a preferable specific example of the structural unit (a1) is a structural unit represented by the following general formula (a1-1) or (a1-2).
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms.
- Va 1 is a divalent hydrocarbon group that may have an ether bond.
- n a1 is an integer of 0 to 2.
- Ra 1 is an acid dissociative group represented by the above general formula (a1-r-1) or (a1-r-2).
- Wa 1 is a n a2 + 1 valent hydrocarbon group
- na 2 is an integer of 1 to 3
- Ra 2 is represented by the above general formula (a1-r-1) or (a1-r-3). It is an acid dissociative group.
- the alkyl group having 1 to 5 carbon atoms of R is preferably a linear or branched alkyl group having 1 to 5 carbon atoms, and specifically, a methyl group or an ethyl group.
- the halogenated alkyl group having 1 to 5 carbon atoms is a group in which a part or all of hydrogen atoms of the alkyl group having 1 to 5 carbon atoms is substituted with a halogen atom.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is particularly preferable.
- R a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a fluorinated alkyl group having 1 to 5 carbon atoms is preferable, and a hydrogen atom or a methyl group is more preferable from the viewpoint of industrial availability, and a hydrogen atom is preferable. More preferred.
- the divalent hydrocarbon group in Va 1 may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
- the aliphatic hydrocarbon group as the divalent hydrocarbon group in Va 1 may be saturated or unsaturated, and is usually preferably saturated. More specific examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group, an aliphatic hydrocarbon group having a ring in its structure, and the like.
- the linear aliphatic hydrocarbon group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, further preferably 1 to 4 carbon atoms, and most preferably 1 to 3 carbon atoms. ..
- a linear alkylene group is preferable, and specifically, a methylene group [-CH 2- ], an ethylene group [-(CH 2 ) 2- ], a trimethylene group [ -(CH 2 ) 3- ], tetramethylene group [-(CH 2 ) 4- ], pentamethylene group [-(CH 2 ) 5- ] and the like can be mentioned.
- the branched aliphatic hydrocarbon group preferably has 2 to 10 carbon atoms, more preferably 3 to 6 carbon atoms, further preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms.
- a branched alkylene group is preferable, and specifically, -CH (CH 3 )-, -CH (CH 2 CH 3 )-, and -C (CH 3 ).
- Alkyl methylene groups ;- CH (CH 3 ) CH 2- , -CH (CH 3 ) CH (CH 3 )-, -C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 ) CH 3 ) 2 -CH 2 -etc.
- Alkylethylene groups -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 -etc.
- alkyl group in the alkylalkylene group a linear alkyl group having 1 to 5 carbon atoms is preferable.
- an alicyclic hydrocarbon group (a group obtained by removing two hydrogen atoms from the alicyclic hydrocarbon ring) and an alicyclic hydrocarbon group are linear or branched. Examples thereof include a group bonded to the terminal of a chain-shaped aliphatic hydrocarbon group, a group in which an alicyclic hydrocarbon group is interposed in the middle of a linear or branched aliphatic hydrocarbon group, and the like. Examples of the linear or branched aliphatic hydrocarbon group include the same as the linear aliphatic hydrocarbon group or the branched aliphatic hydrocarbon group.
- the alicyclic hydrocarbon group preferably has 3 to 20 carbon atoms, and more preferably 3 to 12 carbon atoms.
- the alicyclic hydrocarbon group may be a polycyclic type or a monocyclic type.
- As the monocyclic alicyclic hydrocarbon group a group obtained by removing two hydrogen atoms from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the polycyclic alicyclic hydrocarbon group is preferably a group obtained by removing two hydrogen atoms from a polycycloalkane, and the polycycloalkane is preferably a polycycloalkane having 7 to 12 carbon atoms, specifically adamantane. , Norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the aromatic hydrocarbon group as a divalent hydrocarbon group in Va 1 is a hydrocarbon group having an aromatic ring.
- the aromatic hydrocarbon group preferably has 3 to 30 carbon atoms, more preferably 5 to 30, still more preferably 5 to 20, particularly preferably 6 to 15, and most preferably 6 to 12. ..
- the carbon number does not include the carbon number in the substituent.
- Specific examples of the aromatic ring contained in the aromatic hydrocarbon group include aromatic hydrocarbon rings such as benzene, biphenyl, fluorene, naphthalene, anthracene, and phenanthrene; some of the carbon atoms constituting the aromatic hydrocarbon ring are heterogeneous. Examples thereof include aromatic heterocycles substituted with atoms.
- the hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- the aromatic hydrocarbon group is a group obtained by removing two hydrogen atoms from the aromatic hydrocarbon ring (arylene group); a group obtained by removing one hydrogen atom from the aromatic hydrocarbon ring (aryl group).
- Is a group in which one of the hydrogen atoms is substituted with an alkylene group for example, a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, a 2-naphthylethyl group and the like.
- alkylene group for example, a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, a 2-naphthylethyl group and the like.
- a group in which one hydrogen atom is further removed from the aryl group in the group) and the like can be mentioned.
- the carbon number of the alkylene group is preferably 1 to 4, more preferably 1 to 2, and particularly preferably 1.
- Ra 1 is an acid dissociative group represented by the above formula (a1-r-1) or (a1-r-2).
- the na2 + 1-valent hydrocarbon group in Wa 1 may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
- the aliphatic hydrocarbon group means a hydrocarbon group having no aromaticity, and may be saturated or unsaturated, and is usually preferably saturated.
- Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group, an aliphatic hydrocarbon group containing a ring in the structure, and a linear or branched aliphatic hydrocarbon group. Examples thereof include a group in combination with an aliphatic hydrocarbon group containing a ring in the structure.
- the na2 + 1 valence is preferably 2 to 4 valences, more preferably 2 or 3 valences.
- Ra 2 is an acid dissociative group represented by the above general formula (a1-r-1) or (a1-r-3).
- R ⁇ represents a hydrogen atom, a methyl group or a trifluoromethyl group.
- the structural unit (a1) contained in the component (A1) may be one kind or two or more kinds.
- As the structural unit (a1) it is easy to improve the characteristics (sensitivity, CDU, shape, etc.) of ultraviolet rays such as g-line and i-line, and lithography by KrF excimer laser, so it is expressed by the above formula (a1-1).
- the structural unit to be formed is more preferable.
- a unit including a structural unit represented by the following general formula (a1-1-1) is particularly preferable.
- Ra 1 is an acid dissociative group represented by the general formula (a1-r2-1), (a1-r2-3) or (a1-r2-4)].
- R, Va 1 and na 1 are the same as R, Va 1 and na 1 in the formula (a 1-1).
- the description of the acid dissociative group represented by the general formula (a1-r2-1), (a1-r2-3) or (a1-r2-4) is as described above.
- Ra 1 "preferably is an acid dissociable group represented by the general formula (a1-r2-1) or (a1-r2-4), and is used in the general formula (a1-r2-1).
- Ra '11 is an acid dissociative group which is an aliphatic hydrocarbon group of a monocyclic group, or Ra'12 , Ra'13 and Ra'14 in the general formula (a1- r2-4 ) have independent carbon atoms.
- An acid dissociative group, which is an alkyl group of 1 to 5, is more preferable.
- the ratio of the constituent unit (a1) in the component (A1) is preferably 1 to 80 mol%, preferably 5 to 70 mol%, based on the total (100 mol%) of all the constituent units constituting the component (A1). More preferably, 10 to 65 mol% is further preferable.
- the ratio of the structural unit (a1) is set to the lower limit value or more, the lithography characteristics such as sensitivity, resolution, and roughness improvement are improved. Further, when it is not more than the upper limit value, it is possible to balance with other constituent units and various lithography characteristics are improved.
- the component (A1) may have other structural units, if necessary, in addition to the above-mentioned structural unit (a1).
- structural units for example, a structural unit (a2) containing a lactone-containing cyclic group, a —SO2 -containing cyclic group or a carbonate-containing cyclic group; a structural unit containing a polar group-containing aliphatic hydrocarbon group (a3). );
- the component (A1) is a structural unit (a2) containing a lactone-containing cyclic group, a —SO2 -containing cyclic group or a carbonate-containing cyclic group in addition to the structural unit (a1) (provided that the structural unit (however, the structural unit (a1)). It may have (excluding those corresponding to a1).
- the lactone-containing cyclic group, -SO2 -containing cyclic group, or carbonate-containing cyclic group of the structural unit (a2) adheres to the substrate of the resist film when the component (A1) is used for forming the resist film. It is effective in enhancing sex.
- having the structural unit (a2) has the effects of, for example, appropriately adjusting the acid diffusion length, enhancing the adhesion of the resist film to the substrate, and appropriately adjusting the solubility during development, resulting in lithography characteristics. Etc. are good.
- the lactone ring is counted as the first ring, and when it has only a lactone ring, it is called a monocyclic group, and when it has another ring structure, it is called a polycyclic group regardless of its structure.
- the lactone-containing cyclic group may be a monocyclic group or a polycyclic group.
- the lactone-containing cyclic group in the structural unit (a2) any one can be used without particular limitation. Specifically, the groups represented by the following general formulas (a2-r-1) to (a2-r-7) can be mentioned.
- R is a hydrogen atom, an alkyl group, a lactone-containing cyclic group, a carbonate-containing cyclic group, or -SO 2 -containing cyclic group
- A is an oxygen atom (-O-) or a sulfur atom (-). It is an alkylene group having 1 to 5 carbon atoms, an oxygen atom or a sulfur atom which may contain S-), n'is an integer of 0 to 2, and m'is 0 or 1.
- the alkyl group in Ra'21 is preferably an alkyl group having 1 to 6 carbon atoms.
- the alkyl group is preferably linear or branched. Specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a neopentyl group and a hexyl group.
- a methyl group or an ethyl group is preferable, and a methyl group is particularly preferable.
- an alkoxy group having 1 to 6 carbon atoms is preferable.
- the alkoxy group is preferably linear or branched.
- the group in which the alkyl group mentioned as the alkyl group in Ra'21 and the oxygen atom (—O—) are linked can be mentioned.
- the halogen atom in Ra'21 include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- the alkyl halide group in Ra'21 include a group in which a part or all of the hydrogen atom of the alkyl group in Ra'21 is replaced with the halogen atom.
- a fluorinated alkyl group is preferable, and a perfluoroalkyl group is particularly preferable.
- the alkyl group in “R” may be linear, branched or cyclic, and the number of carbon atoms is preferably 1 to 15.
- R "is a linear or branched alkyl group it preferably has 1 to 10 carbon atoms, more preferably 1 to 5 carbon atoms, and particularly preferably a methyl group or an ethyl group. preferable.
- R " is a cyclic alkyl group, it preferably has 3 to 15 carbon atoms, more preferably 4 to 12 carbon atoms, and most preferably 5 to 10 carbon atoms.
- a fluorine atom e.g., a fluorine atom.
- lactone-containing cyclic group in “R” include the same groups as those represented by the general formulas (a2-r-1) to (a2-r-7).
- the carbonate-containing cyclic group in “R” is the same as the carbonate-containing cyclic group described later, and specifically, the groups represented by the general formulas (ax3-r-1) to (ax3-r-3), respectively. Can be mentioned.
- the —SO2 -containing cyclic group in R is the same as the ⁇ SO2 -containing cyclic group described later, and specifically, the general formulas (a5-r-1) to (a5-r-4).
- the groups represented by are listed below.
- the hydroxyalkyl group in Ra'21 is preferably one having 1 to 6 carbon atoms, and specific examples thereof include a group in which at least one hydrogen atom of the alkyl group in Ra'21 is substituted with a hydroxyl group. ..
- the alkylene group having 1 to 5 carbon atoms in A " is a linear or branched alkylene group.
- An alkylene group is preferable, and examples thereof include a methylene group, an ethylene group, an n-propylene group, and an isopropylene group.
- the alkylene group contains an oxygen atom or a sulfur atom, specific examples thereof include the terminal or carbon of the alkylene group. Examples include groups in which -O- or -S- intervenes between atoms, such as O-CH 2- , -CH 2 -O-CH 2- , -S-CH 2- , -CH 2 -S-CH 2 .
- — Etc. may be mentioned.
- A an alkylene group having 1 to 5 carbon atoms or —O— is preferable, an alkylene group having 1 to 5 carbon atoms is more preferable, and a methylene group is most preferable.
- the "-SO 2 -containing cyclic group” refers to a cyclic group containing a ring containing -SO 2- in its ring skeleton, and specifically, the sulfur atom (S) in -SO 2- A cyclic group that forms part of the cyclic skeleton of the cyclic group.
- a ring containing -SO 2- in its ring skeleton is counted as the first ring, and if it is only the ring, it is a monocyclic group, and if it has another ring structure, it is a polycyclic group regardless of its structure. It is called.
- -SO 2 -The contained cyclic group may be a monocyclic group or a polycyclic group.
- -SO 2 -containing cyclic groups are particularly cyclic groups containing -O-SO 2 -in their cyclic skeleton, that is, -OS- in -O-SO 2- contains a part of the cyclic skeleton. It is preferably a cyclic group containing a sultone ring to be formed. More specifically, examples of the —SO2 -containing cyclic group include groups represented by the following general formulas (a5-r-1) to (a5-r-4).
- R is a hydrogen atom, an alkyl group, a lactone-containing cyclic group, a carbonate-containing cyclic group, or a -SO 2 -containing cyclic group
- A is a carbon containing an oxygen atom or a sulfur atom.
- the number 1 to 5 is an alkylene group, an oxygen atom or a sulfur atom, and n'is an integer of 0 to 2.
- the same as those mentioned in the description of Ra'21 in a2-r-7) can be mentioned.
- Specific examples of the groups represented by the general formulas (a5-r-1) to (a5-r-4) are given below.
- "Ac" in the formula indicates an acetyl group.
- the carbonate ring is counted as the first ring, and when it has only a carbonate ring, it is called a monocyclic group, and when it has another ring structure, it is called a polycyclic group regardless of its structure.
- the carbonate-containing cyclic group may be a monocyclic group or a polycyclic group.
- any one can be used without particular limitation. Specifically, the groups represented by the following general formulas (ax3-r-1) to (ax3-r-3) can be mentioned.
- R is a hydrogen atom, an alkyl group, a lactone-containing cyclic group, a carbonate-containing cyclic group, or a -SO 2 -containing cyclic group
- A is a carbon containing an oxygen atom or a sulfur atom.
- the number 1 to 5 is an alkylene group, an oxygen atom or a sulfur atom, p'is an integer of 0 to 3, and q'is 0 or 1.
- the same as those mentioned in the description of Ra'21 in a2-r-7) can be mentioned.
- Specific examples of the groups represented by the general formulas (ax3-r-1) to (ax3-r-3) are given below.
- the structural unit (a2) a structural unit derived from an acrylic acid ester in which a hydrogen atom bonded to a carbon atom at the ⁇ -position may be substituted with a substituent is preferable.
- the structural unit (a2) is preferably a structural unit represented by the following general formula (a2-1).
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms.
- Ya 21 is a single bond or divalent linking group.
- La 21 is -O-, -COO-, -CON (R')-, -OCO-, -CONHCO- or -CONHCS-, where R'represents a hydrogen atom or a methyl group.
- Ra 21 is a lactone-containing cyclic group, a carbonate-containing cyclic group, or a -SO2 -containing cyclic group.
- R is the same as described above.
- a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a fluorinated alkyl group having 1 to 5 carbon atoms is preferable, and a hydrogen atom or a methyl group is particularly preferable from the viewpoint of industrial availability.
- the divalent linking group in Ya 21 is not particularly limited, but is a divalent hydrocarbon group which may have a substituent and a divalent linking group containing a heteroatom. Etc. are preferably mentioned.
- a divalent hydrocarbon group that may have a substituent When Ya 21 is a divalent hydrocarbon group which may have a substituent, the hydrocarbon group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
- the aliphatic hydrocarbon group in Ya 21 means a hydrocarbon group having no aromaticity.
- the aliphatic hydrocarbon group may be saturated or unsaturated, and is usually preferably saturated.
- Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group, an aliphatic hydrocarbon group containing a ring in the structure, and the like.
- linear or branched aliphatic hydrocarbon group The linear aliphatic hydrocarbon group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, and carbon. The number 1 to 4 is more preferable, and the number of carbons 1 to 3 is most preferable.
- a linear alkylene group is preferable, and specifically, a methylene group [-CH 2- ], an ethylene group [-(CH 2 ) 2- ], a trimethylene group [ -(CH 2 ) 3- ], tetramethylene group [-(CH 2 ) 4- ], pentamethylene group [-(CH 2 ) 5- ] and the like can be mentioned.
- the branched aliphatic hydrocarbon group preferably has 2 to 10 carbon atoms, more preferably 3 to 6 carbon atoms, further preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms.
- a branched alkylene group is preferable, and specifically, -CH (CH 3 )-, -CH (CH 2 CH 3 )-, and -C (CH 3 ).
- Alkyl methylene groups ;- CH (CH 3 ) CH 2- , -CH (CH 3 ) CH (CH 3 )-, -C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 ) CH 3 ) 2 -CH 2 -etc.
- Alkylethylene groups -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 -etc.
- alkyl group in the alkylalkylene group a linear alkyl group having 1 to 5 carbon atoms is preferable.
- the linear or branched aliphatic hydrocarbon group may or may not have a substituent.
- substituents include a fluorine atom, a fluorinated alkyl group having 1 to 5 carbon atoms substituted with a fluorine atom, a carbonyl group and the like.
- a cyclic aliphatic hydrocarbon group may contain a substituent containing a hetero atom in the ring structure.
- a group obtained by removing two hydrogen atoms from an aliphatic hydrocarbon ring a group in which the cyclic aliphatic hydrocarbon group is bonded to the end of a linear or branched aliphatic hydrocarbon group, the cyclic fat. Examples thereof include a group in which a group hydrocarbon group is interposed in the middle of a linear or branched aliphatic hydrocarbon group.
- the linear or branched aliphatic hydrocarbon group examples include the same groups as described above.
- the cyclic aliphatic hydrocarbon group preferably has 3 to 20 carbon atoms, and more preferably 3 to 12 carbon atoms.
- the cyclic aliphatic hydrocarbon group may be a polycyclic group or a monocyclic group.
- As the monocyclic alicyclic hydrocarbon group a group obtained by removing two hydrogen atoms from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the polycyclic alicyclic hydrocarbon group is preferably a group obtained by removing two hydrogen atoms from a polycycloalkane, and the polycycloalkane is preferably one having 7 to 12 carbon atoms, specifically. Examples thereof include adamantane, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the cyclic aliphatic hydrocarbon group may or may not have a substituent.
- substituents include an alkyl group, an alkoxy group, a halogen atom, an alkyl halide group, a hydroxyl group, a carbonyl group and the like.
- alkyl group an alkyl group having 1 to 5 carbon atoms is preferable, and a methyl group, an ethyl group, a propyl group, an n-butyl group and a tert-butyl group are more preferable.
- an alkoxy group having 1 to 5 carbon atoms is preferable, and a methoxy group, an ethoxy group, an n-propoxy group, an iso-propoxy group, an n-butoxy group and a tert-butoxy group are more preferable.
- a methoxy group and an ethoxy group are more preferable.
- the halogen atom as the substituent include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- halogenated alkyl group examples include a group in which a part or all of the hydrogen atom of the alkyl group is substituted with the halogen atom.
- the cyclic aliphatic hydrocarbon group may be substituted with a substituent containing a heteroatom as a part of the carbon atom constituting the ring structure.
- the aromatic hydrocarbon group is a hydrocarbon group having at least one aromatic ring.
- the aromatic ring is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the aromatic ring preferably has 5 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, further preferably 6 to 15 carbon atoms, and particularly preferably 6 to 12 carbon atoms. However, the carbon number does not include the carbon number in the substituent.
- aromatic ring examples include aromatic hydrocarbon rings such as benzene, naphthalene, anthracene, and phenanthrene; aromatic heterocycles in which some of the carbon atoms constituting the aromatic hydrocarbon ring are substituted with heteroatoms.
- hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- aromatic heterocycle examples include a pyridine ring and a thiophene ring.
- the aromatic hydrocarbon group is a group obtained by removing two hydrogen atoms from the aromatic hydrocarbon ring or aromatic heterocycle (arylene group or heteroarylene group); an aromatic compound containing two or more aromatic rings.
- a group from which two hydrogen atoms have been removed from for example, biphenyl, fluorene, etc.
- one of the hydrogen atoms of the group (aryl group or heteroaryl group) from which one hydrogen atom has been removed from the aromatic hydrocarbon ring or aromatic heterocyclic ring Hydrogen from an aryl group in an arylalkyl group such as a group substituted with an alkylene group (for example, a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, a 2-naphthylethyl group).
- the alkylene group bonded to the aryl group or the heteroaryl group preferably has 1 to 4 carbon atoms, more preferably 1 to 2 carbon atoms, and particularly preferably 1 carbon atom.
- the hydrogen atom of the aromatic hydrocarbon group may be substituted with a substituent.
- the hydrogen atom bonded to the aromatic ring in the aromatic hydrocarbon group may be substituted with a substituent.
- the substituent include an alkyl group, an alkoxy group, a halogen atom, an alkyl halide group, a hydroxyl group and the like.
- the alkyl group as the substituent an alkyl group having 1 to 5 carbon atoms is preferable, and a methyl group, an ethyl group, a propyl group, an n-butyl group and a tert-butyl group are more preferable.
- the alkoxy group, the halogen atom and the alkyl halide group as the substituent include those exemplified as the substituent for substituting the hydrogen atom of the cyclic aliphatic hydrocarbon group.
- the H may be substituted with a substituent such as an alkyl group or an acyl group.
- the substituent alkyl group, acyl group, etc. preferably has 1 to 10 carbon atoms, more preferably 1 to 8 carbon atoms, and particularly preferably 1 to 5 carbon atoms.
- Y 21 and Y 22 are divalent hydrocarbon groups that may independently have a substituent.
- the divalent hydrocarbon group is a divalent linking group in Ya 21 . The same as those mentioned in the description (divalent hydrocarbon group which may have a substituent) can be mentioned.
- a linear aliphatic hydrocarbon group is preferable, a linear alkylene group is more preferable, a linear alkylene group having 1 to 5 carbon atoms is further preferable, and a methylene group or an ethylene group is particularly preferable.
- a linear or branched aliphatic hydrocarbon group is preferable, and a methylene group, an ethylene group or an alkyl methylene group is more preferable.
- the alkyl group in the alkylmethylene group is preferably a linear alkyl group having 1 to 5 carbon atoms, more preferably a linear alkyl group having 1 to 3 carbon atoms, and most preferably a methyl group.
- b' is an integer of 1 to 10 and 1 to 8. Is preferred, an integer of 1 to 5 is more preferred, 1 or 2 is even more preferred, and 1 is most preferred.
- Ra 21 is a lactone-containing cyclic group, a —SO2 -containing cyclic group, or a carbonate-containing cyclic group.
- the lactone-containing cyclic group, -SO2 -containing cyclic group, and carbonate-containing cyclic group in Ra 21 are represented by the above-mentioned general formulas (a2-r-1) to (a2-r-7), respectively.
- a lactone-containing cyclic group or a -SO2 -containing cyclic group is preferable, and the general formulas (a2-r-1), (a2-r-2), (a2-r-6) or (a5-r) are preferable.
- the groups represented by -1) are more preferable.
- the chemical formulas (r-lc-1-1) to (r-lc-1-7), (r-lc-2-1) to (r-lc-2-18), (r- One of the groups represented by lc-6-1), (r-sl-1-1), and (r-sl-1-18) is more preferable.
- the structural unit (a2) contained in the component (A1) may be one kind or two or more kinds.
- the ratio of the constituent unit (a2) is 5 to 60 mol% with respect to the total (100 mol%) of all the constituent units constituting the component (A1). It is preferably 10 to 60 mol%, more preferably 20 to 55 mol%, and particularly preferably 30 to 50 mol%.
- the ratio of the constituent unit (a2) is at least the preferable lower limit value, the effect of containing the constituent unit (a2) is sufficiently obtained by the above-mentioned effect, and when it is at least the upper limit value, it is different from other constituent units. It can be balanced and has good various lithography characteristics.
- the component (A1) is a constituent unit (a3) containing a polar group-containing aliphatic hydrocarbon group in addition to the constituent unit (a1) (provided that it corresponds to the constituent unit (a1) or the constituent unit (a2). It may have (excluding). Since the component (A1) has the constituent unit (a3), the hydrophilicity of the component (A) is enhanced, which contributes to the improvement of the resolution. In addition, the acid diffusion length can be appropriately adjusted.
- Examples of the polar group include a hydroxyl group, a cyano group, a carboxy group, a hydroxyalkyl group in which a part of the hydrogen atom of the alkyl group is replaced with a fluorine atom, and the like, and a hydroxyl group is particularly preferable.
- Examples of the aliphatic hydrocarbon group include a linear or branched hydrocarbon group having 1 to 10 carbon atoms (preferably an alkylene group) and a cyclic aliphatic hydrocarbon group (cyclic group).
- the cyclic group may be a monocyclic group or a polycyclic group, and for example, in the resin for the resist composition for ArF excimer laser, it can be appropriately selected from a large number of proposed ones and used.
- the number of carbon atoms is more preferably 3 to 10.
- a structural unit derived from an acrylic acid ester containing an aliphatic monocyclic group containing a hydroxyalkyl group in which a part of the hydrogen atom of a hydroxyl group, a cyano group, a carboxy group, or an alkyl group is substituted with a fluorine atom is more preferable.
- the monocyclic group a group obtained by removing two or more hydrogen atoms from a monocycloalkane can be exemplified.
- Specific examples thereof include groups obtained by removing two or more hydrogen atoms from monocycloalkanes such as cyclopentane, cyclohexane and cyclooctane.
- monocycloalkanes such as cyclopentane, cyclohexane and cyclooctane.
- monocycloalkanes such as cyclopentane, cyclohexane and cyclooctane.
- monocyclic groups a group obtained by removing two or more hydrogen atoms from cyclopentane and a group obtained by removing two or more hydrogen atoms from cyclohexane are industrially preferable.
- the number of carbon atoms of the polycyclic group is more preferably 7 to 30.
- the polycyclic group include a group obtained by removing two or more hydrogen atoms from a bicycloalkane, a tricycloalkane, a tetracycloalkane, or the like.
- Specific examples thereof include groups obtained by removing two or more hydrogen atoms from polycycloalkanes such as adamantane, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- polycycloalkanes such as adamantane, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- polycycloalkanes such as adamantane, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- polycycloalkanes such as adamantane, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- these polycyclic groups there are a group in which two or more hydrogen atoms are removed from adamantan, a group in which two or more hydrogen atoms are
- the structural unit (a3) is not particularly limited as long as it contains a polar group-containing aliphatic hydrocarbon group, and any unit can be used.
- the structural unit (a3) is a structural unit derived from an acrylic acid ester in which a hydrogen atom bonded to a carbon atom at the ⁇ -position may be substituted with a substituent and includes a polar group-containing aliphatic hydrocarbon group. Constituent units are preferred.
- the hydrocarbon group in the polar group-containing aliphatic hydrocarbon group is a linear or branched hydrocarbon group having 1 to 10 carbon atoms, it is derived from the hydroxyethyl ester of acrylic acid.
- the structural unit to be formed is preferable.
- the structural unit (a3) when the hydrocarbon group in the polar group-containing aliphatic hydrocarbon group is a polycyclic group, the structural unit represented by the following formula (a3-1), the formula (a3).
- the structural unit represented by -2) and the structural unit represented by the formula (a3-3) are preferable; in the case of a monocyclic group, the structural unit represented by the formula (a3-4) is used. It is mentioned as preferable.
- R is the same as above, j is an integer of 1 to 3, k is an integer of 1 to 3, t'is an integer of 1 to 3, and l is an integer of 0 to 5. And s is an integer of 1 to 3. ]
- j is preferably 1 or 2, and more preferably 1.
- j is 2, it is preferable that the hydroxyl group is bonded to the 3-position and the 5-position of the adamantyl group.
- j is 1, it is preferable that the hydroxyl group is bonded to the 3-position of the adamantyl group. It is preferable that j is 1, and it is particularly preferable that the hydroxyl group is bonded to the 3-position of the adamantyl group.
- k is preferably 1.
- the cyano group is preferably attached to the 5- or 6-position of the norbornyl group.
- t' is preferably 1.
- l is preferably 1.
- s is preferably 1.
- These preferably have a 2-norbornyl group or a 3-norbornyl group bonded to the terminal of the carboxy group of acrylic acid.
- the fluorinated alkyl alcohol is preferably bonded to the 5 or 6 position of the norbornyl group.
- t' preferably 1 or 2.
- l is preferably 0 or 1.
- s is preferably 1.
- the fluorinated alkyl alcohol is preferably bonded to the 3 or 5 position of the cyclohexyl group.
- the structural unit (a3) contained in the component (A1) may be one type or two or more types.
- the ratio of the constituent unit (a3) is 1 to 30 mol% with respect to the total (100 mol%) of all the constituent units constituting the component (A1). It is preferably present, more preferably 2 to 25 mol%, still more preferably 5 to 20 mol%.
- the component (A1) may further have a structural unit (a4) containing an acid non-dissociative aliphatic cyclic group in addition to the structural unit (a1). Since the component (A1) has the structural unit (a4), the dry etching resistance of the resist pattern to be formed is improved. In addition, the hydrophobicity of the component (A) is increased. The improvement of hydrophobicity contributes to the improvement of resolution, resist pattern shape, etc., especially in the case of solvent development process.
- the "acid-non-dissociating cyclic group" in the structural unit (a4) is such that when an acid is generated in the resist composition by exposure (for example, the acid is generated from the structural unit or the component (B) that generates acid by exposure). It is a cyclic group that remains in the constituent unit as it is without dissociation even if the acid acts on it.
- the structural unit (a4) for example, a structural unit derived from an acrylic acid ester containing an acid non-dissociative aliphatic cyclic group is preferable.
- the cyclic group many conventionally known ones can be used as the resin component of the resist composition for ArF excimer laser, KrF excimer laser (preferably for KrF excimer laser) and the like. ..
- the cyclic group is preferably at least one selected from a cyclohexyl group, a tricyclodecyl group, an adamantyl group, a tetracyclododecyl group, an isobornyl group, and a norbornyl group from the viewpoint of industrial availability.
- cyclic groups may have a linear or branched alkyl group having 1 to 5 carbon atoms as a substituent.
- structural unit (a4) specifically, the structural units represented by the following general formulas (a4-1) to (a4-8) can be exemplified.
- the structural unit (a4) contained in the component (A1) may be one type or two or more types.
- the ratio of the constituent unit (a4) is 20 to 80 mol% with respect to the total (100 mol%) of all the constituent units constituting the (A1) component. It is preferably 25 to 75 mol%, more preferably 30 to 70 mol%, and even more preferably 30 to 70 mol%.
- the structural unit (a11) is a structural unit derived from a compound containing an aromatic ring (excluding an aromatic ring to which a hydroxy group is bonded) in a side chain.
- a compound represented by the following general formula (a11-1) is preferably mentioned.
- Ra x2 is a polymerizable group-containing group.
- Wa x2 is a (n ax2 + 1) valent aromatic hydrocarbon group.
- a fused ring structure may be formed by Ra x2 and Wa x2 .
- Ra x02 is a substituent that replaces a hydrogen atom constituting Wa x2 (aromatic hydrocarbon group).
- n ax2 is an integer of 0 to 3.
- n ax 2 is 2 or more, a plurality of Ra x 02 may be bonded to each other to form a ring structure.
- Ra x2 is a polymerizable group-containing group.
- the "polymerizable group" in Ra x2 is a group that enables a compound having a polymerizable group to be polymerized by radical polymerization or the like, and is a group containing multiple bonds between carbon atoms such as an ethylenic double bond. To say.
- Examples of the polymerizable group include a vinyl group, an allyl group, an acryloyl group, a methacryloyl group, a fluorovinyl group, a difluorovinyl group, a trifluorovinyl group, a difluorotrifluoromethylvinyl group, a trifluoroallyl group, a perfluoroallyl group and a tri.
- the polymerizable group-containing group may be a group composed of only a polymerizable group, or may be a group composed of a polymerizable group and a group other than the polymerizable group. Examples of the group other than the polymerizable group include a divalent hydrocarbon group which may have a substituent, a divalent linking group containing a heteroatom, and the like.
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an alkyl halide group having 1 to 5 carbon atoms
- Ya x0 is a divalent linking group.
- Wa x2 is an aromatic hydrocarbon group having a (n ax2 + 1) valence, and examples thereof include those similar to Wa x1 in the above (a10-1).
- a fused ring structure may be formed by Ra x2 and Wa x2 .
- the fused ring structure includes an aromatic ring derived from Wa x2 .
- the multiple bonds between the carbon atoms of the polymerizable group derived from Ra x2 are cleaved to form the main chain of the component (A1). That is, a part of the carbon atoms constituting the condensed ring constitutes the main chain of the component (A1).
- Ra x02 is a substituent that replaces a hydrogen atom constituting Wa x2 (aromatic hydrocarbon group).
- the substituent in Ra x02 include an alkyl group, an alkoxy group, an acyloxy group and the like.
- the alkyl group as the substituent in Ra x02 is preferably an alkyl group having 1 to 5 carbon atoms, and more preferably a methyl group, an ethyl group, a propyl group, an n-butyl group or a tert-butyl group.
- the alkoxy group as the substituent in Ra x02 is preferably an alkoxy group having 1 to 5 carbon atoms, and more preferably a methoxy group, an ethoxy group, an n-propoxy group, an iso-propoxy group, an n-butoxy group and a tert-butoxy group. , A methoxy group and an ethoxy group are particularly preferable.
- n ax2 is an integer of 0 to 3, preferably 0, 1 or 2, and more preferably 0 or 1.
- a plurality of Ra x 02 may be bonded to each other to form a ring structure.
- the ring structure formed here may be a hydrocarbon ring or a heterocycle.
- a ring structure formed by two Ra x02 bonded to the same aromatic ring in Wa x2 and one side (bond between carbon atoms) of the aromatic ring (Wa x2) to which the two Ra x02 are bonded can be mentioned. Be done.
- the structural unit (a11) for example, the structural units represented by the following general formulas (a11-u1-1) to (a11-u1-6) are preferably mentioned.
- R ⁇ is a hydrogen atom, a methyl group or a trifluoromethyl group.
- R ⁇ is an alkyl group, an alkoxy group or an acyloxy group.
- n ax2 is an integer of 0 to 3. When n ax2 is 2 or more, a plurality of R ⁇ s may be bonded to each other to form a ring structure.
- n 21 , n 22 , n 24 and n 25 are independently 0 or 1, respectively.
- n 23 and n 26 are 1 or 2 independently, respectively.
- R ⁇ represents a hydrogen atom, a methyl group or a trifluoromethyl group.
- the constituent unit (a11) is preferably at least one selected from the group consisting of the constituent units represented by the general formulas (a11-u1-1) to (a11-u1-3), and is generally used.
- the structural unit represented by the formula (a11-u1-1) is more preferable.
- the structural unit (a11) is preferably a structural unit represented by any of the chemical formulas (a11-u1-11), (a11-u1-21) or (a11-u1-31), and the chemical formula (a11). -The structural unit represented by u1-11) is more preferable.
- the structural unit (a11) contained in the component (A1) may be one kind or two or more kinds.
- the ratio of the constituent unit (a11) in the component (A1) is the total (100 mol%) of all the constituent units constituting the component (A1). It is preferably 1 to 30 mol%, more preferably 1 to 25 mol%, still more preferably 1 to 20 mol%.
- the ratio of the structural unit (a11) is set to the lower limit value or more, the lithography characteristics can be more easily improved.
- the throughput at the time of etching is more likely to be improved, and it is easier to balance with other constituent units.
- the component (A) contains a resin component (A1) (component (A1)) having a structural unit (a10).
- Preferred (A1) components include polymer compounds having at least a structural unit (a10) and a structural unit (a1). Specifically, a polymer compound having a repeating structure of a structural unit (a10), a structural unit (a1), and a structural unit (a4), and a repetition of the structural unit (a10), the structural unit (a1), and the structural unit (a11). Polymer compounds having a structure are preferably mentioned.
- the weight average molecular weight (Mw) (polystyrene conversion standard by gel permeation chromatography (GPC)) of the component (A1) is not particularly limited, and is preferably 500 to 50,000, more preferably 1000 to 30,000, and 2000 to 30,000. 20000 is even more preferred.
- Mw of the component (A1) is not more than a preferable upper limit value in this range, there is sufficient solubility in a resist solvent to be used as a resist, and when it is more than a preferable lower limit value in this range, dry etching resistance and dry etching resistance are obtained. The cross-sectional shape of the resist pattern becomes better.
- the dispersity (Mw / Mn) of the component (A1) is not particularly limited, and is preferably 1.0 to 4.0, more preferably 1.0 to 3.0, and particularly preferably 1.0 to 2.5. .. Mn indicates a number average molecular weight.
- a monomer inducing each structural unit is dissolved in a polymerization solvent, and radical polymerization of, for example, azobisisobutyronitrile (AIBN), dimethyl azobisisobutyrate (for example, V-601, etc.) is started. It can be produced by adding an agent and polymerizing.
- AIBN azobisisobutyronitrile
- dimethyl azobisisobutyrate for example, V-601, etc.
- a monomer for inducing a structural unit (a10) and, if necessary, a monomer for inducing a structural unit other than the structural unit (a10) are dissolved in a polymerization solvent, and the above-mentioned It can be produced by adding a radical polymerization initiator such as the above to polymerize, and then carrying out a deprotection reaction.
- a radical polymerization initiator such as the above to polymerize
- a deprotection reaction for example, by using a chain transfer agent such as HS-CH 2 -CH 2 -CH 2 -C (CF 3 ) 2 -OH in combination, -C (CF 3 ) is used at the end. 2 -OH groups may be introduced.
- the component (A1) includes n-butyllithium, s-butyllithium, t-butyllithium, ethyllithium, ethylsodium, 1,1-diphenylhexyllithium, 1,1-diphenyl-3-methylpentyllithium and the like. It can also be produced by an anionic polymerization method using an organic alkali metal as a polymerization initiator.
- the resist composition of the present embodiment has a base component (A2) whose solubility in a developing solution changes due to the action of an acid, which does not correspond to the component (A1). ) Ingredients ”) may be used in combination.
- the component (A2) is not particularly limited, and may be arbitrarily selected and used from a large number of conventionally known base material components for chemically amplified resist compositions.
- As the component (A2) one kind of a high molecular weight compound or a low molecular weight compound may be used alone, or two or more kinds may be used in combination.
- the ratio of the component (A1) to the component (A) is preferably 25% by mass or more, more preferably 50% by mass or more, further preferably 75% by mass or more, and 100% by mass with respect to the total mass of the component (A). May be.
- the ratio is 25% by mass or more, a resist pattern excellent in various lithography characteristics such as high sensitivity, resolution, and roughness improvement is likely to be formed.
- the content of the component (A) in the resist composition of the present embodiment may be adjusted according to the resist film thickness to be formed and the like.
- the component (B) is an acid generator component that generates an acid by exposure.
- the component (B) contains at least the compound (B0) represented by the following general formula (b0-1) (hereinafter, also referred to as “component (B0)”).
- R b1 is a hydrocarbon group having 1 or more and 30 or less carbon atoms and the hydrocarbon group as R b1 contains 1 or more methylene groups, at least a part of the methylene groups is -O-. , -S-, -CO-, -CO-O-, -SO-, -SO 2- , -CR b4 R b5- , and -NR b6 -even if substituted with a group selected from the group.
- the hydrocarbon group as R b1 contains a hydrocarbon ring
- at least one of the carbon atoms constituting the hydrocarbon ring is a heteroatom selected from the group consisting of N, O, P, S, and Se.
- the R b4 and the R b5 are independently hydrogen atoms or halogen atoms, and at least one of the R b4 and the R b5 is a halogen atom.
- R b6 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms; n and m of (R a1 ) n and (R a2 ) m are integers of 0 to 3; R a1 and R a2 are each independently a hydrogen atom or an organic group; Q1 and Q2 are each independently a fluorine atom or a perfluoroalkyl group having 1 or more and 6 or less carbon atoms; L is. , Esther bond. ]
- the organic group in Ra1 and Ra2 is specifically a cyclic group which may have a substituent and a chain alkyl which may have a substituent. Examples thereof include a chain alkenyl group which may have a group or a substituent.
- Cyclic group which may have a substituent The cyclic group is preferably a cyclic hydrocarbon group, and the cyclic hydrocarbon group may be an aromatic hydrocarbon group or an aliphatic hydrocarbon group.
- An aliphatic hydrocarbon group means a hydrocarbon group having no aromaticity. Further, the aliphatic hydrocarbon group may be saturated or unsaturated, and is usually preferably saturated.
- the aromatic hydrocarbon group in R a1 and R a2 is a hydrocarbon group having an aromatic ring.
- the number of carbon atoms of the aromatic hydrocarbon group is preferably 3 to 30, more preferably 5 to 30, still more preferably 5 to 20, particularly preferably 6 to 15, and most preferably 6 to 10. However, the number of carbon atoms does not include the number of carbon atoms in the substituent.
- the aromatic ring of the aromatic hydrocarbon group in R a1 and Ra 2 benzene, fluorene, naphthalene, anthracene, phenanthrene, biphenyl, or a part of the carbon atom constituting these aromatic rings is a heteroatom. Examples thereof include substituted aromatic heterocycles.
- hetero atom in the aromatic heterocycle examples include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- aromatic hydrocarbon group in Ra1 and Ra2 include a group obtained by removing one hydrogen atom from the aromatic ring (aryl group: for example, a phenyl group, a naphthyl group, etc.), and a hydrogen atom of the aromatic ring.
- a group in which one is substituted with an alkylene group (for example, an arylalkyl group such as a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, a 2-naphthylethyl group, etc.) Can be mentioned.
- the carbon number of the alkylene group (alkyl chain in the arylalkyl group) is preferably 1 to 4, more preferably 1 to 2, and particularly preferably 1.
- Examples of the cyclic aliphatic hydrocarbon group in R a1 and Ra 2 include an aliphatic hydrocarbon group containing a ring in the structure.
- an aliphatic hydrocarbon group containing a ring in this structure an alicyclic hydrocarbon group (a group obtained by removing one hydrogen atom from the alicyclic hydrocarbon ring) and an alicyclic hydrocarbon group are linear or branched. Examples thereof include a group bonded to the terminal of a chain-shaped aliphatic hydrocarbon group, a group in which an alicyclic hydrocarbon group is interposed in the middle of a linear or branched aliphatic hydrocarbon group, and the like.
- the alicyclic hydrocarbon group preferably has 3 to 20 carbon atoms, and more preferably 3 to 12 carbon atoms.
- the alicyclic hydrocarbon group may be a polycyclic group or a monocyclic group.
- As the monocyclic alicyclic hydrocarbon group a group obtained by removing one or more hydrogen atoms from a monocycloalkane is preferable.
- the monocycloalkane preferably has 3 to 6 carbon atoms, and specific examples thereof include cyclopentane and cyclohexane.
- the polycyclic alicyclic hydrocarbon group is preferably a group obtained by removing one or more hydrogen atoms from a polycycloalkane, and the polycycloalkane is preferably one having 7 to 30 carbon atoms.
- the polycycloalkane is a polycycloalkane having a polycyclic skeleton of a crosslinked ring system such as adamantan, norbornane, isobornane, tricyclodecane, and tetracyclododecan; a fused ring system such as a cyclic group having a steroid skeleton.
- Polycycloalkanes having a polycyclic skeleton of are more preferred.
- the linear aliphatic hydrocarbon group which may be bonded to the alicyclic hydrocarbon group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, still more preferably 1 to 4 carbon atoms. 1 to 3 are the most preferable.
- a linear alkylene group is preferable, and specifically, a methylene group [-CH 2- ], an ethylene group [-(CH 2 ) 2- ], a trimethylene group [ -(CH 2 ) 3- ], tetramethylene group [-(CH 2 ) 4- ], pentamethylene group [-(CH 2 ) 5- ] and the like can be mentioned.
- the branched aliphatic hydrocarbon group which may be bonded to the alicyclic hydrocarbon group preferably has 2 to 10 carbon atoms, more preferably 3 to 6 carbon atoms, still more preferably 3 or 4 carbon atoms. 3 is the most preferable.
- a branched alkylene group is preferable, and specifically, -CH (CH 3 )-, -CH (CH 2 CH 3 )-, and -C (CH 3 ). 2- , -C (CH 3 ) (CH 2 CH 3 )-, -C (CH 3 ) (CH 2 CH 2 CH 3 )-, -C (CH 2 CH 3 ) 2 -etc.
- Alkyl methylene groups ;- CH (CH 3 ) CH 2- , -CH (CH 3 ) CH (CH 3 )-, -C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 ) CH 3 ) 2 -CH 2 -etc.
- Alkylethylene groups -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 -etc.
- alkyl group in the alkylalkylene group a linear alkyl group having 1 to 5 carbon atoms is preferable.
- the cyclic hydrocarbon group in Ra1 and Ra2 may contain a heteroatom such as a heterocycle.
- * In the formula is a bond that binds to the aromatic ring in the formula (b0-1).
- Chained alkyl group which may have a substituent may have a substituent:
- the chain-like alkyl group of R a1 and R a2 may be either linear or branched.
- the linear alkyl group preferably has 1 to 20 carbon atoms, more preferably 1 to 15 carbon atoms, and most preferably 1 to 10 carbon atoms.
- Examples thereof include a group, a pentadecyl group, a hexadecyl group, an isohexadecyl group, a heptadecyl group, an octadecyl group, a nonadecyl group, an icosyl group, a henicosyl group and a docosyl group.
- the branched-chain alkyl group preferably has 3 to 20 carbon atoms, more preferably 3 to 15 carbon atoms, and most preferably 3 to 10 carbon atoms.
- 1-methylethyl group 1-methylpropyl group, 2-methylpropyl group, 1-methylbutyl group, 2-methylbutyl group, 3-methylbutyl group, 1-ethylbutyl group, 2-ethylbutyl group, Examples thereof include 1-methylpentyl group, 2-methylpentyl group, 3-methylpentyl group and 4-methylpentyl group.
- Chain alkenyl group which may have a substituent The chain alkenyl group in R a1 and Ra 2 may be either linear or branched, preferably having 2 to 10 carbon atoms, more preferably 2 to 5, and further 2 to 4. Preferably, 3 is particularly preferred.
- Examples of the linear alkenyl group include a vinyl group, a propenyl group (allyl group), a butynyl group and the like.
- Examples of the branched alkenyl group include a 1-methylvinyl group, a 2-methylvinyl group, a 1-methylpropenyl group, a 2-methylpropenyl group and the like.
- a linear alkenyl group is preferable, a vinyl group and a propenyl group are more preferable, and a vinyl group is particularly preferable.
- R a5 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as R a5 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group.
- the aromatic hydrocarbon group include a phenyl group.
- the organic group in R a1 and R a2 may be a group represented by —R a3 ⁇ R a4 .
- R a3 is a methylene group, -O-, -CO-, -CO-O-, -SO-, -SO 2- , or -NR a6- .
- R a6 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms.
- R a4 has an aromatic group having 5 or more and 20 or less ring constituent atoms which may have a substituent, a perfluoroalkyl group having 1 or more and 6 or less carbon atoms, and 7 or more carbon atoms which may have a substituent.
- the aromatic group having 5 or more and 20 or less ring-constituting atoms which may have a substituent in R a4 is the same as the aromatic hydrocarbon group which may have a substituent described for Ra 1 and Ra 2 . be.
- Examples of the perfluoroalkyl group having 1 or more and 6 or less carbon atoms in R a4 include CF 3- , CF 3 CF 2- , (CF 3 ) 2 CF-, CF 3 CF 2 CF 2- , CF 3 CF 2 CF 2 CF. 2- , (CF 3 ) 2 CFCF 2- , CF 3 CF 2 (CF 3 ) CF-, (CF 3 ) 3 C- and the like can be mentioned.
- the aralkyl group having 7 or more and 20 or less carbon atoms which may have a substituent in R a4 include a benzyl group, a phenethyl group, an ⁇ -naphthylmethyl group, a ⁇ -naphthylmethyl group and a 2- ⁇ -naphthyl. Examples thereof include an ethyl group and a 2- ⁇ -naphthylethyl group.
- the heteroarylalkyl group is a group in which a part of the carbon atom constituting the aromatic hydrocarbon ring in the arylalkyl group is substituted with a heteroatom such as N, O or S. be.
- heteroarylalkyl group containing an aromatic heterocyclic group having 5 or more and 20 or less ring constituent atoms which may have a substituent as R a4 include a pyridine-2-ylmethyl group and a pyridine-3-ylmethyl. Examples thereof include a group, a pyridine-4-ylmethyl group and the like.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms in Ra 6 is the same as the hydrocarbon group having 1 or more and 6 or less carbon atoms described for Ra 5.
- R a1 and R a2 at least a part of the methylene group is -O-, -S-, -CO-, -CO-O-, -SO-,-.
- a chain-like alkyl group which may be substituted with a group selected from the group consisting of SO 2- and -NR a5 -is preferable, and a linear alkyl group having 1 to 10 carbon atoms or -R a3 -R
- the group represented by a4 is more preferable, and a linear alkyl group having 1 to 5 carbon atoms is further preferable.
- n and n are independently integers of 0 to 3, preferably 0 or 1, one of m and n is 0, and the other is 1.
- the hydrocarbon group having 1 or more and 30 or less carbon atoms in R b1 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- the hydrocarbon group having 1 or more and 30 or less carbon atoms in R b1 the same group as the hydrocarbon group in Ra 1 and Ra 2 can be exemplified.
- examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group and an n-pentyl group.
- examples include chain aliphatic hydrocarbon groups such as n-hexyl groups and cyclic aliphatic hydrocarbon groups (hydrocarbon rings) such as cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, adamantyl group and norbornyl group. Be done.
- Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
- Examples of the group in which the aliphatic hydrocarbon group and the aromatic hydrocarbon group are combined include a benzyl group, a phenethyl group and a frillmethyl group.
- R b7 is a hydrocarbon group having 1 or more carbon atoms and 6 or less carbon atoms.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as R b7 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group. Alkyl group of.
- Examples of the aromatic hydrocarbon group include a phenyl group.
- halogen atom as R b4 and R b5 in the formula (b0-1) include a chlorine atom, a fluorine atom, a bromine atom, and an iodine atom.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as R b6 is the same as the hydrocarbon group having 1 or more and 6 or less carbon atoms in R b7 .
- R b1 is a linear or branched alkyl group, a group obtained by removing one or more hydrogen atoms from a monocycloalkane, and one or more from a polycycloalkane.
- Groups excluding hydrogen atoms and —SO2 -containing cyclic groups represented by the above general formulas (a5-r-1) to (a5-r-4) are preferable, and linear chains having 1 to 5 carbon atoms are preferable.
- a branched alkyl group, a cyclohexylalkyl group, an adamantylalkyl group, and a —SO2 -containing cyclic group represented by the general formulas (a5-r-1) to (a5-r-4), respectively, are more preferable.
- Methyl group, cyclohexylethyl group, adamantylethyl group, and —SO2 -containing cyclic group represented by the general formulas (a5-r-1) to (a5-r-4), respectively, are more preferable.
- the direction of the ester bond as L is not particularly limited, and either -CO-O- or -O-CO- may be used.
- the component (B0) is preferably a compound represented by the following formula (b0-1-1).
- R b1 , R a1 , Q 1 , and Q 2 are the same as R b 1, R a 1 , Q 1 , and Q 2 in the equation ( b 0-1). .. ]
- the component (B0) can be produced by the following method for producing an N-organosulfonyloxy compound.
- the method for producing an N-organosulfonyloxy compound capable of producing the component (B0) is to combine an N-hydroxy compound (B0-A') and a sulfonic acid fluoride compound (B0-B') with a basic compound (B0-D').
- a method for producing an N-organosulfonyloxy compound which comprises reacting in the presence of'), wherein the N-hydroxy compound (B0-A') is reacted with the sulfonic acid fluoride compound (B0-B').
- the sulfonic acid fluoride compound (B') is represented by the following formula (B0-B'-1) and is characterized by the presence of a silylating agent (B0-C') in the system.
- B0-C' can convert a hydroxy group on a nitrogen atom of an N-hydroxy compound (B0-A') into a silyloxy group represented by the following formula (B0-c1), an N-organosulfonyl. This is a method for producing an oxy compound. -O-Si (R c1 ) 3 ...
- R c1 is an independently hydrocarbon group having 1 or more and 10 or less carbon atoms.
- R b1 -L-CQ 1 Q 2 -SO 2 -F ...
- B0-B'-1 In the formula (B0-B'-1), R b1 , L, Q 1 and Q 2 are the same as R b 1, L, Q 1 and Q 2 in the above formula ( b 0-1), respectively.
- the method for producing the N-organosulfonyloxy compound capable of producing the component (B0) includes a silylation step of silylating the N-hydroxy compound (B0-A') with a silylating agent (B0-C').
- the silylated product of the N-hydroxy compound (B0-A') produced in the silylation step is condensed with the sulfonic acid fluoride compound (B0-B') in the presence of the basic compound (B0-D').
- the sulfonic acid fluoride compound (B0-B') is represented by the above formula (B0-B'-1), and the silylating agent is contained in the N-hydroxy compound (B0-A'), which comprises a condensation step.
- the N-hydroxy compound (B0-A') is a compound represented by the following formula (B0-A'-1).
- R b1 , R a1 m and n are the same as R b1 , R a1 m and n in the above formula (b0-1). ]
- the N-hydroxy compound (B0-A') can be synthesized by a conventional method, for example, as disclosed in International Publication No. 2014/084269 and Japanese Patent Application Laid-Open No. 2017-535595.
- a compound represented by the formula ( b0-1-1 ) in which R a2 is a hydrogen atom has a bromo group on naphthalic acid anhydride Ra 1 by a reaction represented by the following formula using a commercially available bromide as a starting material. After conversion to, it can be synthesized by reacting an acid anhydride group with a hydroxylamine compound such as a hydroxylamine hydrochloride to form N-hydroxyimide. Further, a commercially available product may be used as the N-hydroxy compound (B0-A').
- the sulfonic acid fluoride compound (B0-B') can be synthesized by a conventional method.
- the compound in which Q1 and Q2 are fluorine atoms can be synthesized by the reaction represented by the following formula.
- a commercially available product may be used as the sulfonic acid fluoride compound (B0-B').
- the hydrocarbon group having 1 or more and 10 or less carbon atoms as R c1 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group.
- Examples thereof include alkyl groups such as n-heptyl group, n-octyl group, 2-ethylhexyl group, n-nonyl group, and n-decyl group.
- Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
- component (B0) contained in the resist composition of the present embodiment one type may be used alone, or two or more types may be used in combination.
- the content of the component (B0) is preferably 0.1 to 50 parts by mass, more preferably 0.1 to 40 parts by mass, and 0, based on 100 parts by mass of the component (A). .1 to 30 parts by mass is more preferable, and 0.1 to 20 parts by mass is particularly preferable.
- the content of the component (B0) is preferably 0.1 to 50 parts by mass, more preferably 0.1 to 40 parts by mass, and 0, based on 100 parts by mass of the component (A). .1 to 30 parts by mass is more preferable, and 0.1 to 20 parts by mass is particularly preferable.
- the resist composition of the present embodiment may contain an acid generator other than the component (B0) (hereinafter, referred to as "component (B1)") as the component (B).
- component (B1) is not particularly limited, and those previously proposed as an acid generator for a chemically amplified resist composition can be used.
- Examples of such an acid generator include onium salt-based acid generators such as iodonium salt and sulfonium salt, oxime sulfonate-based acid generators; bisalkyl or bisarylsulfonyldiazomethanes, and diazomethane-based poly (bissulfonyl) diazomethanes. Acid generators; nitrobenzyl sulfonate-based acid generators, disulfonic acid generators and the like.
- Examples of the onium salt-based acid generator include a compound represented by the following general formula (b-1) (hereinafter, also referred to as “component (b-1)”) and a general formula (b-2). Examples thereof include a compound (hereinafter, also referred to as “(b-2) component”) or a compound represented by the general formula (b-3) (hereinafter, also referred to as “(b-3) component”).
- R 101 and R 104 to R 108 each independently have a cyclic group which may have a substituent, a chain alkyl group which may have a substituent, or a substituent. It is also a good chain alkenyl group.
- R 104 and R 105 may be coupled to each other to form a ring.
- R 102 and R 103 are independently hydrogen atoms, alkyl groups having 1 to 5 carbon atoms, fluorine atoms, or fluorinated alkyl groups having 1 to 5 carbon atoms.
- nb is 0 or 1.
- Y 101 is a single bond or a divalent linking group containing an oxygen atom.
- V 101 to V 103 are independently single bonds, alkylene groups or fluorinated alkylene groups, respectively.
- L 101 to L 102 are independently single bonds or oxygen atoms, respectively.
- L 103 to L 105 are independently single bonds, -CO- or -SO 2- .
- m is an integer of 1 or more, and M'm + is an m-valent onium cation.
- R 101 is preferably a cyclic group which may have a substituent, and more preferably a cyclic hydrocarbon group which may have a substituent. More specifically, a phenyl group, a naphthyl group, a group obtained by removing one or more hydrogen atoms from a polycycloalkane; a group obtained by removing one or more hydrogen atoms from a camphor; the above general formula (a2-r-1). , (A2-r-3) to (a2-r-7), respectively; lactone-containing cyclic groups; represented by the general formulas (a5-r-1) to (a5-r-4), respectively.
- -SO 2 -containing cyclic group or the like is preferable (any group may have a substituent).
- Y 101 a single bond, a divalent linking group containing an ester bond, or a divalent linking group containing an ether bond is preferable.
- V 101 is preferably a single bond or a fluorinated alkylene group having 1 to 4 carbon atoms.
- R 102 is preferably a hydrogen atom, a fluorine atom, or a perfluoroalkyl group having 1 to 5 carbon atoms.
- R 104 and R 105 each independently have a cyclic group which may have a substituent, a chain alkyl group which may have a substituent, or a substituent. It is a chain alkenyl group which may have, and examples thereof include the same group as R 101 in the above formula (b-1). However, R 104 and R 105 may be coupled to each other to form a ring. R 104 and R 105 are preferably a chain-like alkyl group which may have a substituent, and are a linear or branched alkyl group or a linear or branched fluorinated alkyl group. Is more preferable.
- V 102 and V 103 are each independently a single bond, an alkylene group, or a fluorinated alkylene group, and each of them is the same as V 101 in formula (b-1). Can be mentioned.
- L 101 and L 102 are independently single bonds or oxygen atoms, respectively.
- R 106 to R 108 each independently have a cyclic group which may have a substituent, a chain alkyl group which may have a substituent, or a substituent. These are chain alkenyl groups which may be used, and examples thereof include the same groups as R 101 in the formula (b-1).
- L 103 to L 105 are each independently single-bonded, -CO- or -SO 2- .
- m is an integer of 1 or more
- M'm + is an m-valent onium cation
- sulfonium cations and iodonium cations are preferable. Listed in.
- the component (B1) may be used alone or in combination of two or more.
- the content of the component (B1) in the resist composition is preferably 50 parts by mass or less, preferably 0.1 to 40 parts by mass, based on 100 parts by mass of the component (A).
- the parts by mass are more preferable, 0.1 to 30 parts by mass are further preferable, and 0.1 to 20 parts by mass are particularly preferable.
- the resist composition in the present embodiment may further contain an acid diffusion control agent component (hereinafter, also referred to as “(D) component”) in addition to the component (A) and the component (B).
- the component (D) acts as a quencher (acid diffusion control agent) that traps the acid generated by exposure in the resist composition.
- the component (D) includes, for example, a nitrogen-containing organic compound (D1) (hereinafter, “(D1) component”, a photodisintegrating base (D2) that is decomposed by exposure not corresponding to the component (D1) and loses acid diffusion controllability. ) (Hereinafter referred to as "(D2) component”)) and the like.
- the component (D1) is a basic component and is a nitrogen-containing organic compound component that acts as an acid diffusion control agent in the resist composition.
- the component (D1) is not particularly limited as long as it acts as an acid diffusion control agent, and examples thereof include aliphatic amines and aromatic amines.
- the aliphatic amine is an amine having one or more aliphatic groups, and the aliphatic group preferably has 1 to 12 carbon atoms.
- Examples of the aliphatic amine include an amine (alkylamine or alkylalcoholamine) in which at least one hydrogen atom of ammonia NH 3 is substituted with an alkyl group or a hydroxyalkyl group having 12 or less carbon atoms, or a cyclic amine.
- alkylamines and alkylalcohol amines include monoalkylamines such as n-hexylamine, n-heptylamine, n-octylamine, n-nonylamine, n-decylamine; diethylamine, di-n-propylamine, di.
- Dialkylamines such as -n-heptylamine, di-n-octylamine, dicyclohexylamine; trimethylamine, triethylamine, tri-n-propylamine, tri-n-butylamine, tri-n-pentylamine, tri-n-hexylamine , Tri-n-heptylamine, tri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, tri-n-dodecylamine and other trialkylamines; diethanolamine, triethanolamine, diisopropanolamine, tri Alkyl alcohol amines such as isopropanolamine, di-n-octanolamine and tri-n-octanolamine can be mentioned. Among these, trialkylamines having 5 to 10 carbon atoms are more preferable, and tri-n-pentylamine or tri-n-octylamine is
- the cyclic amine examples include a heterocyclic compound containing a nitrogen atom as a heteroatom.
- the heterocyclic compound may be a monocyclic compound (aliphatic monocyclic amine) or a polycyclic compound (aliphatic polycyclic amine).
- Specific examples of the aliphatic monocyclic amine include piperidine, piperazine and the like.
- the aliphatic polycyclic amine preferably has 6 to 10 carbon atoms, and specifically, 1,5-diazabicyclo [4.3.0] -5-nonen and 1,8-diazabicyclo [5. 4.0] -7-undecene, hexamethylenetetramine, 1,4-diazabicyclo [2.2.2] octane and the like can be mentioned.
- Other aliphatic amines include tris (2-methoxymethoxyethyl) amine, tris ⁇ 2- (2-methoxyethoxy) ethyl ⁇ amine, tris ⁇ 2- (2-methoxyethoxymethoxy) ethyl ⁇ amine, and tris ⁇ 2- (1-methoxyethoxy) ethyl ⁇ amine, tris ⁇ 2- (1-ethoxyethoxy) ethyl ⁇ amine, tris ⁇ 2- (1-ethoxypropoxy) ethyl ⁇ amine, tris [2- ⁇ 2- (2-hydroxyethoxy) ethyl ⁇ amine ) Ethoxy ⁇ ethyl] amine, triethanolamine triacetate and the like, and triethanolamine triacetate is preferable.
- aromatic amine examples include 4-dimethylaminopyridine, pyrrole, indole, pyrazole, imidazole or derivatives thereof, tribenzylamine, aniline compound, N-tert-butoxycarbonylpyrrolidine and the like.
- the component (D1) one type may be used alone, or two or more types may be used in combination.
- the component (D1) is preferably an aromatic amine, and more preferably an aniline compound.
- the aniline compound include 2,6-diisopropylaniline, N, N-dimethylaniline, N, N-dibutylaniline, N, N-dihexylaniline and the like.
- the component (D1) in the resist composition is usually used in the range of 0.01 to 5 parts by mass with respect to 100 parts by mass of the component (A).
- the content of the component (D1) is at least a preferable lower limit value, particularly good lithography characteristics and a resist pattern shape can be easily obtained.
- it is not more than the upper limit value it is possible to balance with other components and various lithography characteristics are improved.
- the component (D2) is not particularly limited as long as it decomposes by exposure and loses acid diffusion controllability, and is a compound represented by the following general formula (d2-1) (hereinafter, "(D2) component".
- (D2) component One or more compounds selected from the group consisting of "d2-1) component" and a compound represented by the following general formula (d2-2) (hereinafter referred to as "(d2-2) component") are preferable.
- the components (d2-1) to (d2-2) do not act as a quencher because they decompose in the exposed part of the resist film and lose the acid diffusion controllability (basicity), and the quencher occurs in the unexposed part of the resist film. Acts as.
- Rd 1 , Rd 3 and Rd 4 each independently have a cyclic group which may have a substituent, a chain alkyl group which may have a substituent, or a substituent. It may be a chain alkenyl group.
- Yd 1 is a single bond or divalent linking group.
- m is an integer of 1 or more, and M'm + is an independently m-valent onium cation.
- Rd 1 may have an aromatic hydrocarbon group which may have a substituent, an aliphatic cyclic group which may have a substituent, or a substituent.
- a chain alkyl group is preferred.
- Rd 3 is preferably a cyclic group containing a fluorine atom, a chain alkyl group, or a chain alkenyl group.
- Rd 4 is preferably an alkyl group, an alkoxy group, an alkenyl group, or a cyclic group which may have a substituent.
- Yd 1 is preferably a carbonyl group, an ester bond, an amide bond, an alkylene group, or a combination thereof.
- m is an integer of 1 or more
- M'm + is an m-valent onium cation
- sulfonium cations and iodonium cations are preferably mentioned.
- the component (D2) only one of the above components (d2-1) to (d2-2) may be used, or two or more of them may be used in combination.
- the content of the component (D2) in the resist composition is preferably 0.5 to 35 parts by mass with respect to 100 parts by mass of the component (A), and 1 to 1 to 35 parts by mass. 25 parts by mass is more preferable, 2 to 20 parts by mass is further preferable, and 3 to 15 parts by mass is particularly preferable.
- the content of the component (D2) is at least a preferable lower limit value, particularly good lithography characteristics and a resist pattern shape can be easily obtained.
- it is not more than the upper limit value it is possible to balance with other components and various lithography characteristics are improved.
- the method for producing the component (d2-1) is not particularly limited, and the component (d2-1) can be produced by a known method. Further, the method for producing the component (d2-2) is not particularly limited, and for example, it is produced in the same manner as the method described in US2012-0149916.
- the resist composition in the present embodiment may further contain a polyether compound (hereinafter, also referred to as “(Z) component”) in addition to the component (A) and the component (B).
- the component (Z) is not particularly limited as long as it is a polyether compound, and examples thereof include compounds having a partial structure represented by the following general formula (z-1).
- Rz 11 is an alkylene group which may have a substituent.
- nz is an integer of 1 or more.
- Rz 11 represents an alkylene group which may have a substituent.
- the number of carbon atoms of the alkylene group is not particularly limited, but is preferably 1 to 15, more preferably 2 to 8, and even more preferably 2 to 4.
- the substituent is not particularly limited, but is preferably an alkyl group (preferably 1 to 10 carbon atoms).
- * represents a bond.
- the mass average molecular weight (Mw) (polystyrene conversion standard by gel permeation chromatography (GPC)) of the compound represented by the general formula (z-1) is preferably 200 to 25,000, more preferably Mw250 to 24000, and Mw300 to. 23000 is more preferable.
- the component (Z) is preferably a compound represented by the following general formula (z-1-1).
- Rz 11 is an alkylene group which may have a substituent.
- Rz 12 and Rz 13 are independently hydrogen atoms or alkyl groups, respectively.
- nz is an integer of 1 or more.
- Rz 11 in the general formula (z-1-1) are the same as those of Rz 11 in the general formula (1) described above.
- Rz 12 and Rz 13 independently represent a hydrogen atom or an alkyl group, respectively.
- the number of carbon atoms of the alkyl group is not particularly limited, but is preferably 1 to 15. Among them, hydrogen atoms are preferable as Rz 12 and Rz 13 .
- the mass average molecular weight (Mw) (polystyrene conversion standard by gel permeation chromatography (GPC)) of the compound represented by the general formula (z-1-1) is preferably 200 to 25,000, more preferably Mw 250 to 24,000. Mw300 to 23000 is more preferable.
- the component (Z) includes a compound represented by the following general formula (z-1-11), a compound represented by the following general formula (z1-1-12), and the following general formula (z-1-1-). It is more preferable that the compound is at least one selected from the group consisting of the compounds represented by 13).
- the mass average molecular weight (Mw) (polystyrene conversion standard by gel permeation chromatography (GPC)) of (Z) is preferably 200 to 25,000, preferably 250 to 24,000, and preferably 300 to 23,000. Is more preferable.
- Mw mass average molecular weight
- Mw mass average molecular weight
- Mw mass average molecular weight
- the mass average molecular weight (Mw) of (Z) is not more than the upper limit of the above-mentioned preferable range, the solubility of the resist film in the developing solution is likely to be good, and a pattern having good resolution is likely to be formed. ..
- the component (Z) contained in the resist composition of the present embodiment one type may be used alone, or two or more types may be used in combination.
- the content of the component (Z) is preferably less than 50 parts by mass, more preferably 40 parts by mass or less, and 35 parts by mass with respect to 100 parts by mass of the component (A1). It is more preferably parts by mass or less, more preferably 30 parts by mass or less, and particularly preferably less than 20 parts by mass.
- the lower limit of the content of the component (Z) is not particularly limited, but it is preferably 0.1 part by mass or more, and more preferably 0.2 part by mass or more with respect to 100 parts by mass of the component (A1). , 0.5 parts by mass or more is more preferable.
- the content of the component (Z) is not more than the upper limit of the above-mentioned preferable range, it is easy to form a pattern having better resolution.
- the content of the component (Z) is at least the lower limit of the above-mentioned preferable range, it is easy to form a pattern having a better throughput at the time of etching.
- Component (E) At least one compound selected from the group consisting of an organic carboxylic acid, an oxo acid of phosphorus and a derivative thereof
- the resist composition of the present embodiment comprises an organic carboxylic acid, an oxo acid of phosphorus and a derivative thereof as arbitrary components for the purpose of preventing deterioration of sensitivity, improving the shape of the resist pattern, stability over time, and the like.
- At least one compound (E) selected from the group (hereinafter referred to as "component (E)" can be contained.
- the organic carboxylic acid for example, acetic acid, malonic acid, citric acid, malic acid, succinic acid, benzoic acid, salicylic acid and the like are suitable.
- Examples of the oxo acid of phosphorus include phosphoric acid, phosphonic acid, phosphinic acid and the like, and among these, phosphonic acid is particularly preferable.
- Examples of the derivative of phosphorus oxo acid include an ester in which the hydrogen atom of the oxo acid is replaced with a hydrocarbon group, and examples of the hydrocarbon group include an alkyl group having 1 to 5 carbon atoms and 6 to 6 carbon atoms. Examples include 15 aryl groups.
- Examples of the phosphoric acid derivative include phosphoric acid esters such as phosphoric acid di-n-butyl ester and phosphoric acid diphenyl ester.
- the phosphonic acid derivative examples include phosphonic acid esters such as phosphonic acid dimethyl ester, phosphonic acid-di-n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, and phosphonic acid dibenzyl ester.
- Examples of the derivative of phosphinic acid include phosphinic acid ester and phenylphosphinic acid.
- the component (E) may be used alone or in combination of two or more. When the resist composition contains the component (E), the content of the component (E) is usually used in the range of 0.01 to 5 parts by mass with respect to 100 parts by mass of the component (A).
- the resist composition of the present embodiment can be produced by dissolving a resist material in an organic solvent component (hereinafter referred to as "(S) component").
- the component (S) may be any component as long as it can dissolve each component to be used to form a uniform solution, and any conventionally known solvent for the chemically amplified resist composition may be appropriately used. It can be selected and used.
- component (S) examples include lactones such as ⁇ -butyrolactone; ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl-n-pentyl ketone, methyl isopentyl ketone and 2-heptanone; ethylene glycol, diethylene glycol and propylene glycol.
- lactones such as ⁇ -butyrolactone
- ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl-n-pentyl ketone, methyl isopentyl ketone and 2-heptanone
- ethylene glycol diethylene glycol and propylene glycol.
- Polyhydric alcohols such as dipropylene glycol
- compounds having an ester bond such as ethylene glycol monoacetate, diethylene glycol monoacetate, propylene glycol monoacetate, or dipropylene glycol monoacetate, said polyhydric alcohols or said ester
- polyhydric alcohols such as monomethyl ethers, monoethyl ethers, monopropyl ethers, monoalkyl ethers such as monobutyl ethers, or compounds having an ether bond such as monophenyl ethers [among these, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME) is preferred]; cyclic ethers such as dioxane, methyl lactate, ethyl lactate (EL), methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate.
- PMEA propylene glycol monomethyl ether acetate
- PGME propylene glycol monomethyl ether
- cyclic ethers such as dioxane, methyl lactate, ethyl lactate (EL), methyl acetate, ethyl acetate, butyl a
- Esters such as methyl methoxypropionate, ethyl ethoxypropionate; anisole, ethylbenzyl ether, cresylmethyl ether, diphenyl ether, dibenzyl ether, phenetol, butylphenyl ether, ethylbenzene, diethylbenzene, pentylbenzene, isopropylbenzene, toluene, Examples thereof include aromatic organic solvents such as xylene, simene and mesityrene, dimethylsulfoxide (DMSO) and the like.
- the component (S) may be used alone or as a mixed solvent of two or more kinds.
- PGMEA, PGME, ⁇ -butyrolactone, EL, and cyclohexanone are preferable.
- a mixed solvent in which PGMEA and a polar solvent are mixed is also preferable.
- the compounding ratio (mass ratio) may be appropriately determined in consideration of the compatibility between PGMEA and the polar solvent, but is preferably 1: 9 to 9: 1, more preferably 2: 8 to 8: 2. It is preferably within the range. More specifically, when EL or cyclohexanone is blended as the polar solvent, the mass ratio of PGMEA: EL or cyclohexanone is preferably 1: 9 to 9: 1, more preferably 2: 8 to 8: 2. ..
- the mass ratio of PGMEA: PGME is preferably 1: 9 to 9: 1, more preferably 2: 8 to 8: 2, and even more preferably 3: 7 to 7 :. It is 3. Further, a mixed solvent of PGMEA, PGME and cyclohexanone is also preferable.
- a mixed solvent of at least one selected from PGMEA and EL and ⁇ -butyrolactone is also preferable. In this case, the mass ratio of the former to the latter is preferably 70:30 to 95: 5 as the mixing ratio.
- the amount of the component (S) used is not particularly limited, and is appropriately set according to the coating film thickness at a concentration that can be applied to a substrate or the like.
- the component (S) is used so that the solid content concentration of the resist composition is preferably in the range of 20% by mass or more, more preferably 20 to 50% by mass.
- the resist composition of the present embodiment may further include, if desired, a miscible additive, such as an additional resin for improving the performance of the resist film, ionic and nonionic fluorinated and / or silicon-based surfactants.
- a miscible additive such as an additional resin for improving the performance of the resist film, ionic and nonionic fluorinated and / or silicon-based surfactants.
- Agents, dissolution inhibitors, plasticizers, stabilizers, colorants, antioxidants, dyes and the like can be appropriately added and contained.
- impurities and the like may be removed by using a polyimide porous film, a polyamide-imide porous film, or the like.
- the resist composition may be filtered using a filter made of a polyimide porous membrane, a filter made of a polyamide-imide porous membrane, a filter made of a polyimide porous membrane, a polyamide-imide porous membrane, or the like.
- the polyimide porous film and the polyamide-imide porous film include those described in JP-A-2016-155121.
- the resist composition of the present embodiment contains a resin component (A1) having a structural unit (a10) represented by the general formula (a10-1) and a compound (B0) represented by the general formula (b0-1). Contains.
- the ratio of the structural unit (a10) in the component (A1) is more than 5 mol% with respect to the total (100 mol%) of all the structural units constituting the component (A1). Since it is relatively small, less than ⁇ 45 mol%, the Onishi parameter of the component (A1) can be increased.
- the Onishi parameter is expressed by the following equation.
- Onishi parameter N total / (N carbon -N oxygen ) [In the formula, N total is the total number of atoms in the molecule, N carbon is the number of carbon atoms in the molecule, and Noxygen is the number of oxygen atoms in the molecule. ] Since the Onishi parameter is proportional to the etching rate, the larger the Onishi parameter, the better the throughput during etching. On the other hand, the component (B0) has a substituent R b1 introduced at the end of the sulfonyloxy group bonded to N. Therefore, in the component (B0), the diffusion length of the acid generated by exposure is short, and it is difficult for the acid to diffuse to the unexposed portion. Combined with the above effects, it is presumed that the resist composition of the present embodiment can form a resist pattern having a good throughput at the time of etching and a good CDU.
- a second aspect of the present invention includes a step (i) of forming a resist film on a support using the resist composition according to the first aspect described above, a step (ii) of exposing the resist film, and a step of exposing the resist film.
- a resist pattern forming method performed as follows can be mentioned.
- a bake post-apply bake (PAB)
- the exposure baking (PEB) treatment is carried out, for example, under a temperature condition of 80 to 150 ° C. for 40 to 150 seconds, preferably 60 to 120 seconds.
- the developing process is performed using an alkaline developing solution, and in the case of the solvent developing process, a developing solution containing an organic solvent (organic developing solution) is used.
- a rinsing treatment is preferably performed.
- the rinsing treatment is preferably a water rinse using pure water, and in the case of the solvent development process, it is preferable to use a rinsing solution containing an organic solvent.
- a treatment for removing the developing solution or the rinsing solution adhering to the pattern with a supercritical fluid may be performed.
- Drying is performed after the development treatment or the rinsing treatment.
- a baking process may be performed after the development process.
- the baking treatment here is performed, for example, under a temperature condition of 80 ° C. or higher, preferably 90 to 120 ° C. for 10 to 120 seconds, preferably 300 to 90 seconds. In this way, the resist pattern can be formed.
- the support is not particularly limited, and conventionally known ones can be used, and examples thereof include a substrate for electronic components and a support having a predetermined wiring pattern formed therein. More specifically, a silicon wafer, a metal substrate such as copper, chromium, iron, or aluminum, a glass substrate, or the like can be mentioned. As the material of the wiring pattern, for example, copper, aluminum, nickel, gold and the like can be used. Further, the support may be one in which an inorganic film and / or an organic film is provided on the substrate as described above. Examples of the inorganic film include an inorganic antireflection film (inorganic BARC).
- inorganic BARC inorganic antireflection film
- the organic film examples include an organic antireflection film (organic BARC) and an organic film such as a lower organic film in the multilayer resist method.
- organic BARC organic antireflection film
- an organic film such as a lower organic film in the multilayer resist method.
- the multilayer resist method at least one layer of an organic film (lower layer organic film) and at least one layer of a resist film (upper layer resist film) are provided on a substrate, and a resist pattern formed on the upper layer resist film is used as a mask. It is a method of patterning an lower organic film, and is said to be able to form a pattern with a high aspect ratio. That is, according to the multilayer resist method, since the required thickness can be secured by the lower organic film, the resist film can be thinned and a fine pattern having a high aspect ratio can be formed.
- the multilayer resist method basically includes a method of forming a two-layer structure of an upper resist film and a lower organic film (two-layer resist method), and one or more intermediate layers between the upper resist film and the lower organic film. It can be divided into a method of forming a multilayer structure having three or more layers provided with (metal thin film, etc.) (three-layer resist method).
- the resist pattern forming method of the embodiment is a useful method for forming a thick resist film. Even if the film thickness of the resist film formed in the step (i) is, for example, 1 to 20 ⁇ m, preferably 3 ⁇ m or more, more preferably 3.5 ⁇ m or more, still more preferably 5 ⁇ m or more, the resist pattern is stably formed in a good shape. can.
- the wavelength used for exposure is not particularly limited, and is not particularly limited, and ultraviolet rays such as g-rays and i-rays, ArF excimer laser light, KrF excimer laser light, F2 excimer laser light, EUV ( extreme ultraviolet rays), VUV (vacuum ultraviolet rays), EB ( It can be performed by using radiation such as electron beam), X-ray, and soft X-ray.
- the resist composition according to the first aspect described above is highly useful for ultraviolet rays such as g-rays and i-rays, KrF excimer laser light, ArF excimer laser light, EB or EUV, and is highly useful for g-rays, i-rays and the like.
- the resist pattern forming method according to the second aspect is a particularly suitable method when the resist film is irradiated with ultraviolet rays such as g-rays and i-rays and KrF excimer laser light in the step (ii).
- the exposure method of the resist film may be normal exposure (dry exposure) performed in an inert gas such as air or nitrogen, or immersion exposure (Liquid Immersion Lithography).
- immersion exposure the space between the resist film and the lens at the lowest position of the exposure apparatus is previously filled with a solvent (immersion medium) having a refractive index larger than the refractive index of air, and exposure (immersion exposure) is performed in that state.
- a solvent having a refractive index larger than the refractive index of air and smaller than the refractive index of the resist film to be exposed is preferable.
- the refractive index of the solvent is not particularly limited as long as it is within the above range.
- Examples of the solvent having a refractive index larger than the refractive index of air and smaller than the refractive index of the resist film include water, a fluorine-based inert liquid, a silicon-based solvent, and a hydrocarbon-based solvent.
- As the immersion medium water is preferably used from the viewpoints of cost, safety, environmental problems, versatility and the like.
- Examples of the alkaline developer used in the developing process in the alkaline developing process include a 0.1 to 10% by mass tetramethylammonium hydroxide (TMAH) aqueous solution.
- the organic solvent contained in the organic developer used in the developing process in the solvent developing process may be any known organic solvent as long as it can dissolve the component (A) (component (A) before exposure). It can be selected as appropriate. Specific examples thereof include ketone solvents, ester solvents, alcohol solvents, nitrile solvents, amide solvents, polar solvents such as ether solvents, hydrocarbon solvents and the like.
- the alcohol solvent is an organic solvent containing an alcoholic hydroxyl group in its structure.
- the "alcoholic hydroxyl group” means a hydroxyl group bonded to a carbon atom of an aliphatic hydrocarbon group.
- the nitrile-based solvent is an organic solvent containing a nitrile group in its structure.
- the amide-based solvent is an organic solvent containing an amide group in its structure.
- the ether solvent is an organic solvent containing COC in its structure.
- the organic solvents there are organic solvents containing a plurality of functional groups that characterize each of the above solvents in the structure, but in that case, the organic solvent corresponds to any solvent type containing the functional groups of the organic solvent. It shall be.
- diethylene glycol monomethyl ether shall fall under any of the alcohol-based solvents and ether-based solvents in the above classification.
- the hydrocarbon-based solvent is a hydrocarbon solvent which is composed of a hydrocarbon which may be halogenated and has no substituent other than a halogen atom.
- the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- the organic solvent contained in the organic developer is preferably a polar solvent, preferably a ketone solvent, an ester solvent, a nitrile solvent and the like.
- ketone solvent examples include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutylketone, cyclohexanone, methylcyclohexanone, phenylacetone and methylethylketone.
- methylamylketone (2-heptanone) is preferable as the ketone solvent.
- ester solvent examples include methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, amyl acetate, isoamyl acetate, ethyl methoxy acetate, ethyl ethoxyacetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, and ethylene glycol mono.
- nitrile-based solvent examples include acetonitrile, propionitril, valeronitrile, butyronitril and the like.
- a known additive can be added to the organic developer, if necessary.
- the additive include a surfactant.
- the surfactant is not particularly limited, and for example, an ionic or nonionic fluorine-based and / or silicon-based surfactant can be used.
- a nonionic surfactant is preferable, and a nonionic fluorine-based surfactant or a nonionic silicon-based surfactant is more preferable.
- the blending amount is usually 0.001 to 5% by mass, preferably 0.005 to 2% by mass, and 0.01 to 0.% With respect to the total amount of the organic developer. 5% by mass is more preferable.
- the developing process can be carried out by a known developing method.
- a method of immersing a support in a developing solution for a certain period of time dip method
- a method of raising the developing solution on the surface of the support by surface tension and allowing it to stand still for a certain period of time spray method
- spray method spraying the developer on the surface of the support
- spreading the developer on the support rotating at a constant speed while scanning the developer spray nozzle examples include a method of continuing (dynamic dispense method).
- organic solvent contained in the rinse solution used for the rinse treatment after the development process in the solvent development process for example, among the organic solvents listed as the organic solvents used in the organic developer, those which are difficult to dissolve the resist pattern are appropriately selected.
- a solvent selected from a hydrocarbon solvent, a ketone solvent, an ester solvent, an alcohol solvent, an amide solvent and an ether solvent is used.
- at least one selected from a hydrocarbon solvent, a ketone solvent, an ester solvent, an alcohol solvent and an amide solvent is preferable, and at least one selected from an alcohol solvent and an ester solvent is more preferable.
- Alcoholic solvents are preferred, and alcoholic solvents are particularly preferred.
- the alcohol solvent used in the rinsing solution is preferably a monohydric alcohol having 6 to 8 carbon atoms, and the monohydric alcohol may be linear, branched or cyclic. Specific examples thereof include 1-hexanol, 1-heptanol, 1-octanol, 2-hexanol, 2-heptanol, 2-octanol, 3-hexanol, 3-heptanol, 3-octanol, 4-octanol, benzyl alcohol and the like. Be done. Among these, 1-hexanol, 2-heptanol and 2-hexanol are preferable, and 1-hexanol and 2-hexanol are more preferable.
- any one of these organic solvents may be used alone, or two or more thereof may be used in combination. Further, it may be used by mixing with an organic solvent other than the above or water.
- the blending amount of water in the rinsing liquid is preferably 30% by mass or less, more preferably 10% by mass or less, still more preferably 5% by mass or less, and further preferably 3% by mass, based on the total amount of the rinsing liquid. The following are particularly preferred.
- a known additive can be added to the rinse solution, if necessary. Examples of the additive include a surfactant.
- the surfactant examples include the same as described above, and a nonionic surfactant is preferable, and a nonionic fluorine-based surfactant or a nonionic silicon-based surfactant is more preferable.
- the blending amount is usually 0.001 to 5% by mass, preferably 0.005 to 2% by mass, preferably 0.01 to 0.5% by mass, based on the total amount of the rinse solution. % Is more preferable.
- the rinsing treatment (cleaning treatment) using the rinsing liquid can be carried out by a known rinsing method.
- the rinsing treatment method include a method of continuously spraying the rinsing liquid on a support rotating at a constant speed (rotary coating method), a method of immersing the support in the rinsing liquid for a certain period of time (dip method), and the like.
- Examples thereof include a method of spraying a rinse liquid on the surface of the support (spray method).
- the polymer compounds (A-1) to (A-7), (A-11), and (A-12) used in this example each contain a monomer for inducing a constituent unit constituting each polymer compound. , Obtained by radical polymerization using a predetermined molar ratio.
- the weight average molecular weight (Mw) and the molecular weight dispersion (Mw / Mn) were determined by GPC measurement (standard polystyrene conversion).
- the copolymerization composition ratio ratio of each structural unit in the structural formula (molar ratio) was determined by carbon-13 nuclear magnetic resonance spectrum (600 MHz_13 C-NMR).
- Polymer compound (A-2): weight average molecular weight (Mw) 10000, molecular weight dispersion (Mw / Mn) 1.20, l / m / n 10/65/25.
- Polymer compound (A-11): weight average molecular weight (Mw) 10000, molecular weight dispersion (Mw / Mn) 1.22, l / m / n 5/70/25.
- Polymer compound (A-12): weight average molecular weight (Mw) 10000, molecular weight dispersion (Mw / Mn) 1.22, l / m / n 45/30/25.
- Polymer compound (A-5): weight average molecular weight (Mw) 10000, molecular weight dispersion (Mw / Mn) 1.21, l / m / n 25/50/25.
- Polymer compound (A-7): weight average molecular weight (Mw) 10000, molecular weight dispersion (Mw / Mn) 1.46, l / m / n 25/15/60.
- each abbreviation has the following meaning.
- the value in [] is the blending amount (part by mass).
- (D) -1 A nitrogen-containing organic compound composed of a compound represented by the following chemical formula (D-1).
- Z) -1 Polypropylene glycol having a mass average molecular weight (Mw) of 1000, which is represented by the following chemical formula (Z-1).
- HMDS hexamethyldisilazane
- PAB prebaked
- PEB post-exposure heating
- TMAH tetramethylammonium hydroxide
- CDU in-plane uniformity
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Abstract
Description
本願は、2020年12月28日に日本に出願された、特願2020-218654号に基づき優先権主張し、その内容をここに援用する。
近年、半導体素子や液晶表示素子の製造においては、リソグラフィー技術の進歩により急速にパターンの微細化が進んでいる。微細化の手法としては、一般に、露光光源の短波長化(高エネルギー化)が行われている。具体的には、従来は、g線、i線に代表される紫外線が用いられていたが、現在では、KrFエキシマレーザー光や、ArFエキシマレーザー光を用いた半導体素子の量産が行われている。また、これらのエキシマレーザー光より短波長(高エネルギー)のEUV(極端紫外線)や、EB(電子線)、X線などについても検討が行われている。
このような要求を満たすレジスト材料として、従来、酸の作用により現像液に対する溶解性が変化する基材成分と、露光により酸を発生する酸発生剤成分と、を含有する化学増幅型レジスト組成物が用いられている。
例えば上記現像液がアルカリ現像液(アルカリ現像プロセス)の場合、ポジ型の化学増幅型レジスト組成物としては、酸の作用によりアルカリ現像液に対する溶解性が増大する樹脂成分(ベース樹脂)と酸発生剤成分とを含有するものが一般的に用いられている。かかるレジスト組成物を用いて形成されるレジスト膜は、レジストパターン形成時に選択的露光を行うと、露光部において、酸発生剤成分から酸が発生し、該酸の作用によりベース樹脂の極性が増大して、レジスト膜の露光部がアルカリ現像液に対して可溶となる。そのためアルカリ現像することにより、レジスト膜の未露光部がパターンとして残るポジ型パターンが形成される。
一方で、このような化学増幅型レジスト組成物を、有機溶剤を含む現像液(有機系現像液)を用いた溶剤現像プロセスに適用した場合、ベース樹脂の極性が増大すると相対的に有機系現像液に対する溶解性が低下するため、レジスト膜の未露光部が有機系現像液により溶解、除去されて、レジスト膜の露光部がパターンとして残るネガ型のレジストパターンが形成される。このようにネガ型のレジストパターンを形成する溶剤現像プロセスをネガ型現像プロセスということがある。
厚膜用レジストにおいて、基材成分中のヒドロキシスチレンから誘導される構成単位の比率を下げることにより、エッチング時のスループットが向上することが知られている。しかしながら、基材成分中のヒドロキシスチレンから誘導される構成単位の比率を下げると、基材成分のTgが下がるため、CDUが低下するという問題があった。
すなわち、本発明の第1の態様は、露光により酸を発生し、かつ、酸の作用により現像液に対する溶解性が変化するレジスト組成物であって、酸の作用により現像液に対する溶解性が変化する樹脂成分(A1)と、露光により酸を発生する酸発生剤成分(B)とを含有し、前記樹脂成分(A1)は、下記一般式(a10-1)で表される構成単位(a10)を有し、前記酸発生剤成分(B)は、下記一般式(b0-1)で表される化合物(B0)を含み、前記樹脂成分(A1)中の前記構成単位(a10)の割合は、前記樹脂成分(A1)を構成する全構成単位の合計(100モル%)に対して、5モル%超~45モル%未満である、レジスト組成物である。
「アルキル基」は、特に断りがない限り、直鎖状、分岐鎖状及び環状の1価の飽和炭化水素基を包含するものとする。アルコキシ基中のアルキル基も同様である。
「アルキレン基」は、特に断りがない限り、直鎖状、分岐鎖状及び環状の2価の飽和炭化水素基を包含するものとする。
「ハロゲン原子」は、フッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられる。 「構成単位」とは、高分子化合物(樹脂、重合体、共重合体)を構成するモノマー単位(単量体単位)を意味する。
「置換基を有してもよい」と記載する場合、水素原子(-H)を1価の基で置換する場合と、メチレン基(-CH2-)を2価の基で置換する場合との両方を含む。
「露光」は、放射線の照射全般を含む概念とする。
酸の作用により極性が増大する酸分解性基としては、例えば、酸の作用により分解して極性基を生じる基が挙げられる。
極性基としては、例えばカルボキシ基、水酸基、アミノ基、スルホ基(-SO3H)等が挙げられる。
酸分解性基としてより具体的には、前記極性基が酸解離性基で保護された基(例えばOH含有極性基の水素原子を、酸解離性基で保護した基)が挙げられる。
酸分解性基を構成する酸解離性基は、当該酸解離性基の解離により生成する極性基よりも極性の低い基であることが必要で、これにより、酸の作用により該酸解離性基が解離した際に、該酸解離性基よりも極性の高い極性基が生じて極性が増大する。その結果、(A1)成分全体の極性が増大する。極性が増大することにより、相対的に、現像液に対する溶解性が変化し、現像液がアルカリ現像液の場合には溶解性が増大し、現像液が有機系現像液の場合には溶解性が減少する。
「アクリル酸エステル」は、α位の炭素原子に結合した水素原子が置換基で置換されていてもよい。該α位の炭素原子に結合した水素原子を置換する置換基(Rαx)は、水素原子以外の原子又は基である。また、置換基(Rαx)がエステル結合を含む置換基で置換されたイタコン酸ジエステルや、置換基(Rαx)がヒドロキシアルキル基やその水酸基を修飾した基で置換されたαヒドロキシアクリルエステルも含むものとする。なお、アクリル酸エステルのα位の炭素原子とは、特に断りがない限り、アクリル酸のカルボニル基が結合している炭素原子のことである。
以下、α位の炭素原子に結合した水素原子が置換基で置換されたアクリル酸エステルを、α置換アクリル酸エステルということがある。
ヒドロキシスチレンのα位の水素原子を置換する置換基としては、Rαxと同様のものが挙げられる。
本発明の第1の態様に係るレジスト組成物は、一般式(a10-1)で表される構成単位(a10)を有する樹脂成分(A1)(以下「(A1)成分」ともいう)と、酸発生剤(B)(以下「(B)成分」ともいう)と、を含有する。本実施形態のレジスト組成物において、(B)成分は、一般式(b0-1)で表される化合物(B0)を含む。また、本実施形態のレジスト組成物において、(A1)成分中の前記構成単位(a10)の割合は、(A1)成分を構成する全構成単位の合計(100モル%)に対して、5モル%超~45モル%未満である。
また、本実施形態のレジスト組成物は、支持体上に、例えば1~20μmのレジスト膜を形成するのに適したものであり、特には厚膜のレジスト膜を成膜して行うレジストパターンの形成に好適なものである。ここでいう厚膜とは、厚さ1μm以上の膜をいう。本実施形態のレジスト組成物は、好ましくは厚さが3μm以上の範囲、この範囲のうちでも厚さが3.5μm以上、さらには厚さが5μm以上のレジスト膜を形成するのに好適なものである。
(A)成分は、酸の作用により現像液に対する溶解性が変化する基材成分である。
本発明において「基材成分」とは、膜形成能を有する有機化合物であり、好ましくは分子量が500以上の有機化合物が用いられる。該有機化合物の分子量が500以上であることにより、膜形成能が向上し、加えて、ナノレベルのレジストパターンを形成しやすくなる。
基材成分として用いられる有機化合物は、非重合体と重合体とに大別される。
非重合体としては、通常、分子量が500以上4000未満のものが用いられる。以下「低分子化合物」という場合は、分子量が500以上4000未満の非重合体を示す。 重合体としては、通常、分子量が1000以上のものが用いられる。以下「樹脂」、「高分子化合物」又は「ポリマー」という場合は、分子量が1000以上の重合体を示す。 重合体の分子量としては、GPC(ゲルパーミエーションクロマトグラフィー)によるポリスチレン換算の重量平均分子量を用いるものとする。
アルカリ現像プロセスを適用する場合、該(A-1)成分は、露光前はアルカリ現像液に対して難溶性であり、例えば、露光により(B)成分から酸が発生すると、該酸の作用により極性が増大してアルカリ現像液に対する溶解性が増大する。そのため、レジストパターンの形成において、該レジスト組成物を支持体上に塗布して得られるレジスト膜に対して選択的に露光すると、レジスト膜露光部はアルカリ現像液に対して難溶性から可溶性に変化する一方で、レジスト膜未露光部はアルカリ難溶性のまま変化しないため、アルカリ現像することによりポジ型レジストパターンが形成される。
一方、溶剤現像プロセスを適用する場合、該(A-1)成分は、露光前は有機系現像液に対して溶解性が高く、露光により(B)成分から酸が発生すると、該酸の作用により極性が高くなり、有機系現像液に対する溶解性が減少する。そのため、レジストパターンの形成において、当該レジスト組成物を支持体上に塗布して得られるレジスト膜に対して選択的に露光すると、レジスト膜露光部は有機系現像液に対して可溶性から難溶性に変化する一方で、レジスト膜未露光部は可溶性のまま変化しないため、有機系現像液で現像することにより、露光部と未露光部との間でコントラストをつけることができ、ネガ型レジストパターンが形成される。
(A-2)成分の好ましいものとしては、アルカリ現像液に対して可溶性の樹脂(以下「アルカリ可溶性樹脂」という。)が用いられる。
アルカリ可溶性樹脂としては、例えば特開2000-206694号公報に開示されている、α-(ヒドロキシアルキル)アクリル酸、またはα-(ヒドロキシアルキル)アクリル酸のアルキルエステル(好ましくは炭素数1~5のアルキルエステル)から選ばれる少なくとも一つから誘導される構成単位を有する樹脂;米国特許6949325号公報に開示されている、スルホンアミド基を有するα位の炭素原子に結合した水素原子が置換基で置換されていてもよいアクリル樹脂またはポリシクロオレフィン樹脂;米国特許6949325号公報、特開2005-336452号公報、特開2006-317803号公報に開示されている、フッ素化アルコールを含有し、α位の炭素原子に結合した水素原子が置換基で置換されていてもよいアクリル樹脂;特開2006-259582号公報に開示されている、フッ素化アルコールを有するポリシクロオレフィン樹脂等が、膨潤の少ない良好なレジストパターンを形成できることから好ましい。
なお、前記α-(ヒドロキシアルキル)アクリル酸は、α位の炭素原子に結合した水素原子が置換基で置換されていてもよいアクリル酸のうち、カルボキシ基が結合するα位の炭素原子に水素原子が結合しているアクリル酸と、このα位の炭素原子にヒドロキシアルキル基(好ましくは炭素数1~5のヒドロキシアルキル基)が結合しているα-ヒドロキシアルキルアクリル酸の一方または両方を示す。
架橋剤成分としては、例えば、膨潤の少ない良好なレジストパターンが形成されやすいことから、メチロール基もしくはアルコキシメチル基を有するグリコールウリルなどのアミノ系架橋剤、又はメラミン系架橋剤などを用いることが好ましい。架橋剤成分の配合量は、アルカリ可溶性樹脂100質量部に対して1~50質量部であることが好ましい。
(A1)成分は、一般式(a10-1)で表される構成単位(a10)を有する高分子化合物である。
(A1)成分としては、構成単位(a10)に加えて、さらに、芳香環(ヒドロキシ基が結合した芳香環を除く)を側鎖に含む構成単位(a11)を有する共重合体が好ましい。
また、(A1)成分は、構成単位(a10)、構成単位(a11)以外のその他構成単位を有するものでもよい。
構成単位(a10)は、下記一般式(a10-1)で表される構成単位である。
[式中、Rは、水素原子、炭素数1~5のアルキル基又は炭素数1~5のハロゲン化アルキル基である。Yax1は、単結合又は2価の連結基である。Wax1は、置換基を有してもよい芳香族炭化水素基である。nax1は、1以上の整数である。]
Rにおける炭素数1~5のアルキル基は、炭素数1~5の直鎖状又は分岐鎖状のアルキル基が好ましく、具体的には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基、ペンチル基、イソペンチル基、ネオペンチル基等が挙げられる。
Rにおける炭素数1~5のハロゲン化アルキル基は、前記炭素数1~5のアルキル基の水素原子の一部又は全部がハロゲン原子で置換された基である。該ハロゲン原子としては、特にフッ素原子が好ましい。
Rとしては、水素原子、炭素数1~5のアルキル基又は炭素数1~5のフッ素化アルキル基が好ましく、工業上の入手の容易さから、水素原子、メチル基又はトリフルオロメチル基がより好ましく、水素原子又はメチル基がさらに好ましく、水素原子が特に好ましい。
前記の化学式中、Yax1における2価の連結基としては、特に限定されないが、置換基を有してもよい2価の炭化水素基、ヘテロ原子を含む2価の連結基等が好適なものとして挙げられる。
Yax1が置換基を有してもよい2価の炭化水素基である場合、該炭化水素基は、脂肪族炭化水素基でもよいし、芳香族炭化水素基でもよい。
脂肪族炭化水素基は、芳香族性を持たない炭化水素基を意味する。該脂肪族炭化水素基は、飽和であってもよく、不飽和であってもよく、通常は飽和であることが好ましい。 前記脂肪族炭化水素基としては、直鎖状若しくは分岐鎖状の脂肪族炭化水素基、又は構造中に環を含む脂肪族炭化水素基等が挙げられる。
該直鎖状の脂肪族炭化水素基は、炭素数が1~10であることが好ましく、炭素数1~6がより好ましく、炭素数1~4がさらに好ましく、炭素数1~3が最も好ましい。
直鎖状の脂肪族炭化水素基としては、直鎖状のアルキレン基が好ましく、具体的には、メチレン基[-CH2-]、エチレン基[-(CH2)2-]、トリメチレン基[-(CH2)3-]、テトラメチレン基[-(CH2)4-]、ペンタメチレン基[-(CH2)5-]等が挙げられる。
該分岐鎖状の脂肪族炭化水素基は、炭素数が2~10であることが好ましく、炭素数3~6がより好ましく、炭素数3又は4がさらに好ましく、炭素数3が最も好ましい。
分岐鎖状の脂肪族炭化水素基としては、分岐鎖状のアルキレン基が好ましく、具体的には、-CH(CH3)-、-CH(CH2CH3)-、-C(CH3)2-、-C(CH3)(CH2CH3)-、-C(CH3)(CH2CH2CH3)-、-C(CH2CH3)2-等のアルキルメチレン基;-CH(CH3)CH2-、-CH(CH3)CH(CH3)-、-C(CH3)2CH2-、-CH(CH2CH3)CH2-、-C(CH2CH3)2-CH2-等のアルキルエチレン基;-CH(CH3)CH2CH2-、-CH2CH(CH3)CH2-等のアルキルトリメチレン基;-CH(CH3)CH2CH2CH2-、-CH2CH(CH3)CH2CH2-等のアルキルテトラメチレン基などのアルキルアルキレン基等が挙げられる。アルキルアルキレン基におけるアルキル基としては、炭素数1~5の直鎖状のアルキル基が好ましい。
該構造中に環を含む脂肪族炭化水素基としては、環構造中にヘテロ原子を含む置換基を含んでもよい環状の脂肪族炭化水素基(脂肪族炭化水素環から水素原子を2個除いた基)、前記環状の脂肪族炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の末端に結合した基、前記環状の脂肪族炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の途中に介在する基などが挙げられる。前記直鎖状または分岐鎖状の脂肪族炭化水素基としては前記と同様のものが挙げられる。
環状の脂肪族炭化水素基は、炭素数が3~20であることが好ましく、炭素数3~12であることがより好ましい。
環状の脂肪族炭化水素基は、多環式基であってもよく、単環式基であってもよい。単環式の脂環式炭化水素基としては、モノシクロアルカンから2個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。多環式の脂環式炭化水素基としては、ポリシクロアルカンから2個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
前記置換基としてのアルキル基としては、炭素数1~5のアルキル基が好ましく、メチル基、エチル基、プロピル基、n-ブチル基、tert-ブチル基であることがより好ましい。
前記置換基としてのアルコキシ基としては、炭素数1~5のアルコキシ基が好ましく、メトキシ基、エトキシ基、n-プロポキシ基、iso-プロポキシ基、n-ブトキシ基、tert-ブトキシ基がより好ましく、メトキシ基、エトキシ基がさらに好ましい。
前記置換基としてのハロゲン原子としては、フッ素原子が好ましい。
前記置換基としてのハロゲン化アルキル基としては、前記アルキル基の水素原子の一部または全部が前記ハロゲン原子で置換された基が挙げられる。
環状の脂肪族炭化水素基は、その環構造を構成する炭素原子の一部がヘテロ原子を含む置換基で置換されてもよい。該ヘテロ原子を含む置換基としては、-O-、-C(=O)-O-、-S-、-S(=O)2-、-S(=O)2-O-が好ましい。
該芳香族炭化水素基は、芳香環を少なくとも1つ有する炭化水素基である。
この芳香環は、4n+2個のπ電子をもつ環状共役系であれば特に限定されず、単環式でもよいし、多環式でもよい。芳香環の炭素数は5~30であることが好ましく、炭素数5~20がより好ましく、炭素数6~15がさらに好ましく、炭素数6~12が特に好ましい。ただし、該炭素数には、置換基における炭素数を含まないものとする。
芳香環として具体的には、ベンゼン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環;前記芳香族炭化水素環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環等が挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。芳香族複素環として具体的には、ピリジン環、チオフェン環等が挙げられる。
芳香族炭化水素基として具体的には、前記芳香族炭化水素環または芳香族複素環から水素原子を2つ除いた基(アリーレン基またはヘテロアリーレン基);2以上の芳香環を含む芳香族化合物(例えばビフェニル、フルオレン等)から水素原子を2つ除いた基;前記芳香族炭化水素環または芳香族複素環から水素原子を1つ除いた基(アリール基またはヘテロアリール基)の水素原子の1つがアルキレン基で置換された基(例えば、ベンジル基、フェネチル基、1-ナフチルメチル基、2-ナフチルメチル基、1-ナフチルエチル基、2-ナフチルエチル基等のアリールアルキル基におけるアリール基から水素原子をさらに1つ除いた基)等が挙げられる。前記アリール基またはヘテロアリール基に結合するアルキレン基の炭素数は、1~4であることが好ましく、炭素数1~2であることがより好ましく、炭素数1であることが特に好ましい。
前記置換基としてのアルキル基としては、炭素数1~5のアルキル基が好ましく、メチル基、エチル基、プロピル基、n-ブチル基、tert-ブチル基であることがより好ましい。
前記置換基としてのアルコキシ基、ハロゲン原子およびハロゲン化アルキル基としては、前記環状の脂肪族炭化水素基が有する水素原子を置換する置換基として例示したものが挙げられる。
Yax1がヘテロ原子を含む2価の連結基である場合、該連結基として好ましいものとしては、-O-、-C(=O)-O-、-O-C(=O)-、-C(=O)-、-O-C(=O)-O-、-C(=O)-NH-、-NH-、-NH-C(=NH)-(Hはアルキル基、アシル基等の置換基で置換されていてもよい。)、-S-、-S(=O)2-、-S(=O)2-O-、一般式-Y21-O-Y22-、-Y21-O-、-Y21-C(=O)-O-、-C(=O)-O-Y21-、-[Y21-C(=O)-O]m”-Y22-、-Y21-O-C(=O)-Y22-または-Y21-S(=O)2-O-Y22-で表される基[式中、Y21およびY22はそれぞれ独立して置換基を有してもよい2価の炭化水素基であり、Oは酸素原子であり、m”は0~3の整数である。]等が挙げられる。
前記へテロ原子を含む2価の連結基が-C(=O)-NH-、-C(=O)-NH-C(=O)-、-NH-、-NH-C(=NH)-の場合、そのHはアルキル基、アシル等の置換基で置換されていてもよい。該置換基(アルキル基、アシル基等)は、炭素数が1~10であることが好ましく、1~8であることがさらに好ましく、1~5であることが特に好ましい。
一般式-Y21-O-Y22-、-Y21-O-、-Y21-C(=O)-O-、-C(=O)-O-Y21-、-[Y21-C(=O)-O]m”-Y22-、-Y21-O-C(=O)-Y22-または-Y21-S(=O)2-O-Y22-中、Y21およびY22は、それぞれ独立して、置換基を有してもよい2価の炭化水素基である。該2価の炭化水素基としては、前記Yax1における2価の連結基としての説明で挙げた(置換基を有してもよい2価の炭化水素基)と同様のものが挙げられる。
Y21としては、直鎖状の脂肪族炭化水素基が好ましく、直鎖状のアルキレン基がより好ましく、炭素数1~5の直鎖状のアルキレン基がさらに好ましく、メチレン基またはエチレン基が特に好ましい。
Y22としては、直鎖状または分岐鎖状の脂肪族炭化水素基が好ましく、メチレン基、エチレン基またはアルキルメチレン基がより好ましい。該アルキルメチレン基におけるアルキル基は、炭素数1~5の直鎖状のアルキル基が好ましく、炭素数1~3の直鎖状のアルキル基がより好ましく、メチル基が最も好ましい。
式-[Y21-C(=O)-O]m”-Y22-で表される基において、m”は0~3の整数であり、0~2の整数であることが好ましく、0または1がより好ましく、1が特に好ましい。つまり、式-[Y21-C(=O)-O]m”-Y22-で表される基としては、式-Y21-C(=O)-O-Y22-で表される基が特に好ましい。なかでも、式-(CH2)a’-C(=O)-O-(CH2)b’-で表される基が好ましい。該式中、a’は、1~10の整数であり、1~8の整数が好ましく、1~5の整数がより好ましく、1または2がさらに好ましく、1が最も好ましい。b’は、1~10の整数であり、1~8の整数が好ましく、1~5の整数がより好ましく、1または2がさらに好ましく、1が最も好ましい。
Wax1における芳香族炭化水素基としては、置換基を有してもよい芳香環から(nax1+1)個の水素原子を除いた基が挙げられる。ここでの芳香環は、4n+2個のπ電子をもつ環状共役系であれば特に限定されず、単環式でも多環式でもよい。芳香環の炭素数は5~30であることが好ましく、炭素数5~20がより好ましく、炭素数6~15がさらに好ましく、炭素数6~12が特に好ましい。該芳香環として具体的には、ベンゼン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環;前記芳香族炭化水素環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環等が挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。芳香族複素環として具体的には、ピリジン環、チオフェン環等が挙げられる。
また、Wax1における芳香族炭化水素基としては、2以上の置換基を有してもよい芳香環を含む芳香族化合物(例えばビフェニル、フルオレン等)から(nax1+1)個の水素原子を除いた基も挙げられる。
上記の中でも、Wax1としては、ベンゼン、ナフタレン、アントラセンまたはビフェニルから(nax1+1)個の水素原子を除いた基が好ましく、ベンゼン又はナフタレンから(nax1+1)個の水素原子を除いた基がより好ましく、ベンゼンから(nax1+1)個の水素原子を除いた基がさらに好ましい。
以下の各式中、Rαは、水素原子、メチル基又はトリフルオロメチル基を示す。
(A1)成分中の構成単位(a10)の割合は、(A1)成分を構成する全構成単位の合計(100モル%)に対して、5モル%超~45モル%未満であり、6~44モル%が好ましく、7~43モル%がより好ましく、8~42モル%がさらに好ましく、9~41モル%が特に好ましい。
構成単位(a10)の割合を5モル%超とすることにより、現像特性やCDU等のリソグラフィー特性が向上する。一方、構成単位(a10)の割合を45モル%未満とすることにより、エッチング時のスループットが向上し、また、他の構成単位とのバランスをとりやすくなる。
構成単位(a10)の割合を上記の好ましい範囲の下限値以上とすることにより、現像特性やCDU等のリソグラフィー特性がより向上する。一方、構成単位(a10)の割合を上記の好ましい範囲の上限値以下とすることにより、エッチング時のスループットが向上しやすく、また、他の構成単位とのバランスをとりやすくなる。
本実施形態において、(A1)成分は、酸の作用により極性が増大する酸分解性基を含む構成単位(a1)を含むことが好ましい。
「酸分解性基」は、酸の作用により、当該酸分解性基の構造中の少なくとも一部の結合が開裂し得る酸分解性を有する基である。
酸の作用により極性が増大する酸分解性基としては、たとえば、酸の作用により分解して極性基を生じる基が挙げられる。
極性基としては、たとえばカルボキシ基、水酸基、アミノ基、スルホ基(-SO3H)等が挙げられる。これらのなかでも、構造中に-OHを含有する極性基(以下「OH含有極性基」ということがある。)が好ましく、カルボキシ基または水酸基がより好ましく、カルボキシ基が特に好ましい。
酸分解性基としてより具体的には、前記極性基が酸解離性基で保護された基(たとえばOH含有極性基の水素原子を、酸解離性基で保護した基)が挙げられる。
酸分解性基を構成する酸解離性基は、当該酸解離性基の解離により生成する極性基よりも極性の低い基であることが必要で、これにより、酸の作用により該酸解離性基が解離した際に、該酸解離性基よりも極性の高い極性基が生じて極性が増大する。その結果、(A1)成分全体の極性が増大する。極性が増大することにより、相対的に、現像液に対する溶解性が変化し、現像液がアルカリ現像液の場合には溶解性が増大し、現像液が有機系現像液の場合には溶解性が減少する。
化学増幅型レジスト組成物用のベース樹脂の酸解離性基として提案されているものとして具体的には、以下に説明する「アセタール型酸解離性基」、「第3級アルキルエステル型酸解離性基」、「第3級アルキルオキシカルボニル酸解離性基」が挙げられる。
前記極性基のうちカルボキシ基または水酸基を保護する酸解離性基としては、たとえば、下記一般式(a1-r-1)で表される酸解離性基(以下「アセタール型酸解離性基」ということがある。)が挙げられる。
Ra’1又はRa’2がアルキル基である場合、該アルキル基としては、上記α置換アクリル酸エステルについての説明で、α位の炭素原子に結合してもよい置換基として挙げたアルキル基と同様のものが挙げられ、炭素数1~5のアルキル基が好ましい。具体的には、直鎖状または分岐鎖状のアルキル基が好ましく挙げられる。より具体的には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基、ペンチル基、イソペンチル基、ネオペンチル基などが挙げられ、メチル基またはエチル基がより好ましく、メチル基が特に好ましい。
該直鎖状のアルキル基は、炭素数が1~5であることが好ましく、炭素数が1~4がより好ましく、炭素数1または2がさらに好ましい。具体的には、メチル基、エチル基、n-プロピル基、n-ブチル基、n-ペンチル基等が挙げられる。これらの中でも、メチル基、エチル基またはn-ブチル基が好ましく、メチル基またはエチル基がより好ましい。
単環式基である脂肪族炭化水素基としては、モノシクロアルカンから1個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。
多環式基である脂肪族炭化水素基としては、ポリシクロアルカンから1個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
この芳香環は、4n+2個のπ電子をもつ環状共役系であれば特に限定されず、単環式でも多環式でもよい。芳香環の炭素数は5~30であることが好ましく、炭素数5~20がより好ましく、炭素数6~15がさらに好ましく、炭素数6~12が特に好ましい。 芳香環として具体的には、ベンゼン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環;前記芳香族炭化水素環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環等が挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。芳香族複素環として具体的には、ピリジン環、チオフェン環等が挙げられる。
Ra’3における芳香族炭化水素基として具体的には、前記芳香族炭化水素環または芳香族複素環から水素原子を1つ除いた基(アリール基またはヘテロアリール基);2以上の芳香環を含む芳香族化合物(たとえばビフェニル、フルオレン等)から水素原子を1つ除いた基;前記芳香族炭化水素環または芳香族複素環の水素原子の1つがアルキレン基で置換された基(たとえば、ベンジル基、フェネチル基、1-ナフチルメチル基、2-ナフチルメチル基、1-ナフチルエチル基、2-ナフチルエチル基等のアリールアルキル基など)等が挙げられる。前記芳香族炭化水素環または芳香族複素環に結合するアルキレン基の炭素数は、1~4であることが好ましく、炭素数1~2であることがより好ましく、炭素数1であることが特に好ましい。
ここで、RP1は、炭素数1~10の1価の鎖状飽和炭化水素基、炭素数3~20の1価の脂肪族環状飽和炭化水素基又は炭素数6~30の1価の芳香族炭化水素基である。また、RP2は、単結合、炭素数1~10の2価の鎖状飽和炭化水素基、炭素数3~20の2価の脂肪族環状飽和炭化水素基又は炭素数6~30の2価の芳香族炭化水素基である。但し、RP1及びRP2の鎖状飽和炭化水素基、脂肪族環状飽和炭化水素基及び芳香族炭化水素基の有する水素原子の一部又は全部はフッ素原子で置換されていてもよい。上記脂肪族環状炭化水素基は、上記置換基を1種単独で1つ以上有していてもよいし、上記置換基のうち複数種を各1つ以上有していてもよい。
炭素数1~10の1価の鎖状飽和炭化水素基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、デシル基等が挙げられる。
炭素数3~20の1価の脂肪族環状飽和炭化水素基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロデシル基、シクロドデシル基等の単環式脂肪族飽和炭化水素基;ビシクロ[2.2.2]オクタニル基、トリシクロ[5.2.1.02,6]デカニル基、トリシクロ[3.3.1.13,7]デカニル基、テトラシクロ[6.2.1.13,6.02,7]ドデカニル基、アダマンチル基等の多環式脂肪族飽和炭化水素基が挙げられる。
炭素数6~30の1価の芳香族炭化水素基としては、例えば、ベンゼン、ビフェニル、フルオレン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環から水素原子1個を除いた基が挙げられる。
上記極性基のうち、カルボキシ基を保護する酸解離性基としては、たとえば、下記一般式(a1-r-2)で表される酸解離性基が挙げられる。
尚、下記式(a1-r-2)で表される酸解離性基のうち、アルキル基により構成されるものを、以下、便宜上「第3級アルキルエステル型酸解離性基」ということがある。
Ra’4における直鎖状もしくは分岐鎖状のアルキル基、環状の炭化水素基(単環式基である脂肪族炭化水素基、多環式基である脂肪族炭化水素基、芳香族炭化水素基)は、前記Ra’3と同様のものが挙げられる。
Ra’4における鎖状もしくは環状のアルケニル基は、炭素数2~10のアルケニル基が好ましい。
Ra’5、Ra’6の炭化水素基としては、前記Ra’3と同様のものが挙げられる。
一方、Ra’4~Ra’6が互いに結合せず、独立した炭化水素基である場合、下記一般式(a1-r2-4)で表される基が好適に挙げられる。
Ra031、Ra032及びRa033における、分岐鎖状のアルキル基は、炭素数が3~10であることが好ましく、3~5がより好ましい。具体的には、イソプロピル基、イソブチル基、tert-ブチル基、イソペンチル基、ネオペンチル基、1,1-ジエチルプロピル基、2,2-ジメチルブチル基等が挙げられ、イソプロピル基であることが好ましい。
Ra031、Ra032及びRa033における、鎖状もしくは環状のアルケニル基は、炭素数2~10のアルケニル基が好ましい。
単環式基である脂肪族炭化水素基としては、モノシクロアルカンから1個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。
多環式基である脂肪族炭化水素基としては、ポリシクロアルカンから1個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
「極性基を有する炭化水素基」とは、炭化水素基を構成するメチレン基(-CH2-)を極性基で置換しているもの、又は、炭化水素基を構成する少なくとも1つの水素原子が極性基に置換しているものをいずれも包含する。
かかる「極性基を有する炭化水素基」としては、下記一般式(a1-p1)で表される官能基が好ましい。
Ra07における炭化水素基は、鎖状又は環状の脂肪族炭化水素基が好ましく、鎖状の炭化水素基がより好ましい。
Ra07としては、例えば、エチレン基、プロパン-1,3-ジイル基、ブタン-1,4-ジイル基、ペンタン-1,5-ジイル基、ヘキサン-1,6-ジイル基、ヘプタン-1,7-ジイル基、オクタン-1,8-ジイル基、ノナン-1,9-ジイル基、デカン-1,10-ジイル基、ウンデカン-1,11-ジイル基、ドデカン-1,12-ジイル基等の直鎖状アルカンジイル基;プロパン-1,2-ジイル基、1-メチルブタン-1,3-ジイル基、2-メチルプロパン-1,3-ジイル基、ペンタン-1,4-ジイル基、2-メチルブタン-1,4-ジイル基等の分岐鎖状アルカンジイル基;シクロブタン-1,3-ジイル基、シクロペンタン-1,3-ジイル基、シクロヘキサン-1,4-ジイル基、シクロオクタン-1,5-ジイル基等のシクロアルカンジイル基;ノルボルナン-1,4-ジイル基、ノルボルナン-2,5-ジイル基、アダマンタン-1,5-ジイル基、アダマンタン-2,6-ジイル基等の多環式の2価の脂環式炭化水素基等挙げられる。
上記の中でも、アルカンジイル基が好ましく、直鎖状アルカンジイル基がより好ましい。
Ra08としては、例えば、-O-、-C(=O)-O-、-C(=O)-、-O-C(=O)-O-、-C(=O)-NH-、-NH-、-NH-C(=NH)-(Hはアルキル基、アシル基等の置換基で置換されていてもよい。)、-S-、-S(=O)2-、-S(=O)2-O-等が挙げられる。
これらの中でも、現像液に対する溶解性の点から、-O-、-C(=O)-O-、-C(=O)-、-O-C(=O)-O-が好ましく、-O-、-C(=O)-が特に好ましい。
鎖状炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、2-エチルヘキシル基、n-オクチル基、n-ノニル基、n-デシル基、n-ウンデシル基、n-ドデシル基等が挙げられる。
脂環式炭化水素基としては、単環式又は多環式のいずれでもよく、単環式の脂環式炭化水素基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、メチルシクロヘキシル基、ジメチルシクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロヘプチル基、シクロデシル基等のシクロアルキル基が挙げられる。多環式の脂環式炭化水素基としては、例えば、デカヒドロナフチル基、アダマンチル基、2-アルキルアダマンタン-2-イル基、1-(アダマンタン-1-イル)アルカン-1-イル基、ノルボルニル基、メチルノルボルニル基、イソボルニル基等が挙げられる。
芳香族炭化水素基としては、例えば、フェニル基、ナフチル基、アントリル基、p-メチルフェニル基、p-tert-ブチルフェニル基、p-アダマンチルフェニル基、トリル基、キシリル基、クメニル基、メシチル基、ビフェニル基、フェナントリル基、2,6-ジエチルフェニル基、2-メチル-6-エチルフェニル基等が挙げられる。
以下の式中、*は、第4級炭素原子(Ya0)に結合する結合手である。
XaがYaと共に形成する環状の炭化水素基は、置換基を有していてもよい。この置換基としては、上記Ra’3における環状の炭化水素基が有していてもよい置換基と同様のものが挙げられる。
式(a1-r2-2)中、Ra01~Ra03における、炭素数1~10の1価の鎖状飽和炭化水素基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、デシル基等が挙げられる。
Ra01~Ra03における、炭素数3~20の1価の脂肪族環状飽和炭化水素基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロデシル基、シクロドデシル基等の単環式脂肪族飽和炭化水素基;ビシクロ[2.2.2]オクタニル基、トリシクロ[5.2.1.02,6]デカニル基、トリシクロ[3.3.1.13,7]デカニル基、テトラシクロ[6.2.1.13,6.02,7]ドデカニル基、アダマンチル基等の多環式脂肪族飽和炭化水素基等が挙げられる。
Ra01~Ra03は、中でも、構成単位(a1)を誘導する単量体化合物の合成容易性の観点から、水素原子、炭素数1~10の1価の鎖状飽和炭化水素基が好ましく、その中でも、水素原子、メチル基、エチル基がより好ましく、水素原子が特に好ましい。
式(a1-r2-3)中、Ra04における芳香族炭化水素基としては、炭素数5~30の芳香族炭化水素環から水素原子1個以上を除いた基が挙げられる。中でも、Ra04は、炭素数6~15の芳香族炭化水素環から水素原子1個以上を除いた基が好ましく、ベンゼン、ナフタレン、アントラセン又はフェナントレンから水素原子1個以上を除いた基がより好ましく、ベンゼン、ナフタレン又はアントラセンから水素原子1個以上を除いた基がさらに好ましく、ベンゼン又はナフタレンから水素原子1個以上を除いた基が特に好ましく、ベンゼンから水素原子1個以上を除いた基が最も好ましい。
Ra’12及びRa’13は、中でも、水素原子、炭素数1~5のアルキル基が好ましく、炭素数1~5のアルキル基がより好ましく、メチル基、エチル基がさらに好ましく、メチル基が特に好ましい。
上記Ra’12及びRa’13で表される鎖状飽和炭化水素基が置換されている場合、その置換基としては、例えば、上述のRa05と同様の基が挙げられる。
単環式基である脂肪族炭化水素基としては、モノシクロアルカンから1個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。
多環式基である脂肪族炭化水素基としては、ポリシクロアルカンから1個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
Ra’14が有していてもよい置換基としては、Ra04が有していてもよい置換基と同様のものが挙げられる。
式(a1-r2-4)中のRa’14がアントリル基である場合、前記式(a1-r2-4)における第3級炭素原子と結合する位置は、アントリル基の1位、2位又は9位のいずれであってもよい。
前記極性基のうち水酸基を保護する酸解離性基としては、たとえば、下記一般式(a1-r-3)で表される酸解離性基(以下便宜上「第3級アルキルオキシカルボニル酸解離性基」ということがある)が挙げられる。
また、各アルキル基の合計の炭素数は、3~7であることが好ましく、炭素数3~5であることがより好ましく、炭素数3~4であることが最も好ましい。
Rとしては、水素原子、炭素数1~5のアルキル基又は炭素数1~5のフッ素化アルキル基が好ましく、工業上の入手の容易さから、水素原子又はメチル基がより好ましく、水素原子が更に好ましい。
該脂肪族炭化水素基として、より具体的には、直鎖状もしくは分岐鎖状の脂肪族炭化水素基、又は、構造中に環を含む脂肪族炭化水素基等が挙げられる。
前記分岐鎖状の脂肪族炭化水素基は、炭素数が2~10であることが好ましく、炭素数3~6がより好ましく、炭素数3又は4がさらに好ましく、炭素数3が最も好ましい。 分岐鎖状の脂肪族炭化水素基としては、分岐鎖状のアルキレン基が好ましく、具体的には、-CH(CH3)-、-CH(CH2CH3)-、-C(CH3)2-、-C(CH3)(CH2CH3)-、-C(CH3)(CH2CH2CH3)-、-C(CH2CH3)2-等のアルキルメチレン基;-CH(CH3)CH2-、-CH(CH3)CH(CH3)-、-C(CH3)2CH2-、-CH(CH2CH3)CH2-、-C(CH2CH3)2-CH2-等のアルキルエチレン基;-CH(CH3)CH2CH2-、-CH2CH(CH3)CH2-等のアルキルトリメチレン基;-CH(CH3)CH2CH2CH2-、-CH2CH(CH3)CH2CH2-等のアルキルテトラメチレン基などのアルキルアルキレン基等が挙げられる。アルキルアルキレン基におけるアルキル基としては、炭素数1~5の直鎖状のアルキル基が好ましい。
前記脂環式炭化水素基は、炭素数が3~20であることが好ましく、炭素数3~12であることがより好ましい。
前記脂環式炭化水素基は、多環式であってもよく、単環式であってもよい。単環式の脂環式炭化水素基としては、モノシクロアルカンから2個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。多環式の脂環式炭化水素基としては、ポリシクロアルカンから2個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
かかる芳香族炭化水素基は、炭素数が3~30であることが好ましく、5~30であることがより好ましく、5~20がさらに好ましく、6~15が特に好ましく、6~12が最も好ましい。ただし、該炭素数には、置換基における炭素数を含まないものとする。 芳香族炭化水素基が有する芳香環として具体的には、ベンゼン、ビフェニル、フルオレン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環;前記芳香族炭化水素環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環等が挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。
該芳香族炭化水素基として具体的には、前記芳香族炭化水素環から水素原子を2つ除いた基(アリーレン基);前記芳香族炭化水素環から水素原子を1つ除いた基(アリール基)の水素原子の1つがアルキレン基で置換された基(たとえば、ベンジル基、フェネチル基、1-ナフチルメチル基、2-ナフチルメチル基、1-ナフチルエチル基、2-ナフチルエチル基等のアリールアルキル基におけるアリール基から水素原子をさらに1つ除いた基)等が挙げられる。前記アルキレン基(アリールアルキル基中のアルキル鎖)の炭素数は、1~4であることが好ましく、1~2であることがより好ましく、1であることが特に好ましい。
構成単位(a1)としては、g線、i線等の紫外線、KrFエキシマレーザーによるリソグラフィーでの特性(感度、CDU、形状等)をより高められやすいことから、前記式(a1-1)で表される構成単位がより好ましい。
この中でも、構成単位(a1)としては、下記一般式(a1-1-1)で表される構成単位を含むものが特に好ましい。
一般式(a1-r2-1)、(a1-r2-3)又は(a1-r2-4)で表される酸解離性基についての説明は、上述の通りである。
なかでも、Ra1”としては、一般式(a1-r2-1)又は(a1-r2-4)で表される酸解離性基であることが好ましく、一般式(a1-r2-1)中のRa’11が単環式基の脂肪族炭化水素基である酸解離性基又は一般式(a1-r2-4)中のRa’12、Ra’13及びRa’14がそれぞれ独立に炭素数1~5のアルキル基である酸解離性基がより好ましい。
構成単位(a1)の割合を下限値以上とすることによって、感度、解像性、ラフネス改善等のリソグラフィー特性が向上する。また、上限値以下であると、他の構成単位とのバランスを取ることができ、種々のリソグラフィー特性が良好となる。
(A1)成分は、上述した構成単位(a1)に加え、必要に応じてその他構成単位を有するものでもよい。
その他構成単位としては、例えば、ラクトン含有環式基、-SO2-含有環式基又はカーボネート含有環式基を含む構成単位(a2);極性基含有脂肪族炭化水素基を含む構成単位(a3);酸非解離性の脂肪族環式基を含む構成単位(a4);芳香環(ヒドロキシ基が結合した芳香環を除く)を側鎖に含む化合物から誘導される構成単位(a11)などが挙げられる。
(A1)成分は、構成単位(a1)に加えて、さらに、ラクトン含有環式基、-SO2-含有環式基又はカーボネート含有環式基を含む構成単位(a2)(但し、構成単位(a1)に該当するものを除く)を有するものでもよい。
構成単位(a2)のラクトン含有環式基、-SO2-含有環式基又はカーボネート含有環式基は、(A1)成分をレジスト膜の形成に用いた場合に、レジスト膜の基板への密着性を高める上で有効なものである。また、構成単位(a2)を有することで、例えば酸拡散長を適切に調整する、レジスト膜の基板への密着性を高める、現像時の溶解性を適切に調整する等の効果により、リソグラフィー特性等が良好となる。
構成単位(a2)におけるラクトン含有環式基としては、特に限定されることなく任意のものが使用可能である。具体的には、下記一般式(a2-r-1)~(a2-r-7)でそれぞれ表される基が挙げられる。
Ra’21におけるアルコキシ基としては、炭素数1~6のアルコキシ基が好ましい。該アルコキシ基は、直鎖状または分岐鎖状であることが好ましい。具体的には、前記Ra’21におけるアルキル基として挙げたアルキル基と酸素原子(-O-)とが連結した基が挙げられる。
Ra’21におけるハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられ、フッ素原子が好ましい。
Ra’21におけるハロゲン化アルキル基としては、前記Ra’21におけるアルキル基の水素原子の一部または全部が前記ハロゲン原子で置換された基が挙げられる。該ハロゲン化アルキル基としては、フッ素化アルキル基が好ましく、特にパーフルオロアルキル基が好ましい。
R”におけるアルキル基としては、直鎖状、分岐鎖状、環状のいずれでもよく、炭素数は1~15が好ましい。
R”が直鎖状もしくは分岐鎖状のアルキル基の場合は、炭素数1~10であることが好ましく、炭素数1~5であることがさらに好ましく、メチル基またはエチル基であることが特に好ましい。
R”が環状のアルキル基の場合は、炭素数3~15であることが好ましく、炭素数4~12であることがさらに好ましく、炭素数5~10が最も好ましい。具体的には、フッ素原子またはフッ素化アルキル基で置換されていてもよいし、されていなくてもよいモノシクロアルカンから1個以上の水素原子を除いた基;ビシクロアルカン、トリシクロアルカン、テトラシクロアルカンなどのポリシクロアルカンから1個以上の水素原子を除いた基などを例示できる。より具体的には、シクロペンタン、シクロヘキサン等のモノシクロアルカンから1個以上の水素原子を除いた基;アダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカンなどのポリシクロアルカンから1個以上の水素原子を除いた基などが挙げられる。
R”におけるラクトン含有環式基としては、前記一般式(a2-r-1)~(a2-r-7)でそれぞれ表される基と同様のものが挙げられる。
R”におけるカーボネート含有環式基としては、後述のカーボネート含有環式基と同様であり、具体的には一般式(ax3-r-1)~(ax3-r-3)でそれぞれ表される基が挙げられる。
R”における-SO2-含有環式基としては、後述の-SO2-含有環式基と同様であり、具体的には一般式(a5-r-1)~(a5-r-4)でそれぞれ表される基が挙げられる。
Ra’21におけるヒドロキシアルキル基としては、炭素数が1~6であるものが好ましく、具体的には、前記Ra’21におけるアルキル基の水素原子の少なくとも1つが水酸基で置換された基が挙げられる。
-SO2-含有環式基として、より具体的には、下記一般式(a5-r-1)~(a5-r-4)でそれぞれ表される基が挙げられる。
Ra’51におけるアルキル基、アルコキシ基、ハロゲン原子、ハロゲン化アルキル基、-COOR”、-OC(=O)R”、ヒドロキシアルキル基としては、それぞれ前記一般式(a2-r-1)~(a2-r-7)中のRa’21についての説明で挙げたものと同様のものが挙げられる。
下記に一般式(a5-r-1)~(a5-r-4)でそれぞれ表される基の具体例を挙げる。式中の「Ac」は、アセチル基を示す。
カーボネート環含有環式基としては、特に限定されることなく任意のものが使用可能である。具体的には、下記一般式(ax3-r-1)~(ax3-r-3)でそれぞれ表される基が挙げられる。
Ra’ 31におけるアルキル基、アルコキシ基、ハロゲン原子、ハロゲン化アルキル基、-COOR”、-OC(=O)R”、ヒドロキシアルキル基としては、それぞれ前記一般式(a2-r-1)~(a2-r-7)中のRa’21についての説明で挙げたものと同様のものが挙げられる。
下記に一般式(ax3-r-1)~(ax3-r-3)でそれぞれ表される基の具体例を挙げる。
かかる構成単位(a2)は、下記一般式(a2-1)で表される構成単位であることが好ましい。
Ya21が置換基を有してもよい2価の炭化水素基である場合、該炭化水素基は、脂肪族炭化水素基でもよいし、芳香族炭化水素基でもよい。
脂肪族炭化水素基は、芳香族性を持たない炭化水素基を意味する。該脂肪族炭化水素基は、飽和であってもよく、不飽和であってもよく、通常は飽和であることが好ましい。 前記脂肪族炭化水素基としては、直鎖状若しくは分岐鎖状の脂肪族炭化水素基、又は構造中に環を含む脂肪族炭化水素基等が挙げられる。
該直鎖状の脂肪族炭化水素基は、炭素数が1~10であることが好ましく、炭素数1~6がより好ましく、炭素数1~4がさらに好ましく、炭素数1~3が最も好ましい。
直鎖状の脂肪族炭化水素基としては、直鎖状のアルキレン基が好ましく、具体的には、メチレン基[-CH2-]、エチレン基[-(CH2)2-]、トリメチレン基[-(CH2)3-]、テトラメチレン基[-(CH2)4-]、ペンタメチレン基[-(CH2)5-]等が挙げられる。
該分岐鎖状の脂肪族炭化水素基は、炭素数が2~10であることが好ましく、炭素数3~6がより好ましく、炭素数3又は4がさらに好ましく、炭素数3が最も好ましい。
分岐鎖状の脂肪族炭化水素基としては、分岐鎖状のアルキレン基が好ましく、具体的には、-CH(CH3)-、-CH(CH2CH3)-、-C(CH3)2-、-C(CH3)(CH2CH3)-、-C(CH3)(CH2CH2CH3)-、-C(CH2CH3)2-等のアルキルメチレン基;-CH(CH3)CH2-、-CH(CH3)CH(CH3)-、-C(CH3)2CH2-、-CH(CH2CH3)CH2-、-C(CH2CH3)2-CH2-等のアルキルエチレン基;-CH(CH3)CH2CH2-、-CH2CH(CH3)CH2-等のアルキルトリメチレン基;-CH(CH3)CH2CH2CH2-、-CH2CH(CH3)CH2CH2-等のアルキルテトラメチレン基などのアルキルアルキレン基等が挙げられる。アルキルアルキレン基におけるアルキル基としては、炭素数1~5の直鎖状のアルキル基が好ましい。
該構造中に環を含む脂肪族炭化水素基としては、環構造中にヘテロ原子を含む置換基を含んでもよい環状の脂肪族炭化水素基(脂肪族炭化水素環から水素原子を2個除いた基)、前記環状の脂肪族炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の末端に結合した基、前記環状の脂肪族炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の途中に介在する基などが挙げられる。前記直鎖状または分岐鎖状の脂肪族炭化水素基としては前記と同様のものが挙げられる。
環状の脂肪族炭化水素基は、炭素数が3~20であることが好ましく、炭素数3~12であることがより好ましい。
環状の脂肪族炭化水素基は、多環式基であってもよく、単環式基であってもよい。単環式の脂環式炭化水素基としては、モノシクロアルカンから2個の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。多環式の脂環式炭化水素基としては、ポリシクロアルカンから2個の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~12のものが好ましく、具体的にはアダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等が挙げられる。
前記置換基としてのアルキル基としては、炭素数1~5のアルキル基が好ましく、メチル基、エチル基、プロピル基、n-ブチル基、tert-ブチル基であることがより好ましい。
前記置換基としてのアルコキシ基としては、炭素数1~5のアルコキシ基が好ましく、メトキシ基、エトキシ基、n-プロポキシ基、iso-プロポキシ基、n-ブトキシ基、tert-ブトキシ基がより好ましく、メトキシ基、エトキシ基がさらに好ましい。
前記置換基としてのハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられ、フッ素原子が好ましい。
前記置換基としてのハロゲン化アルキル基としては、前記アルキル基の水素原子の一部または全部が前記ハロゲン原子で置換された基が挙げられる。
環状の脂肪族炭化水素基は、その環構造を構成する炭素原子の一部がヘテロ原子を含む置換基で置換されてもよい。該ヘテロ原子を含む置換基としては、-O-、-C(=O)-O-、-S-、-S(=O)2-、-S(=O)2-O-が好ましい。
該芳香族炭化水素基は、芳香環を少なくとも1つ有する炭化水素基である。
この芳香環は、4n+2個のπ電子をもつ環状共役系であれば特に限定されず、単環式でもよいし、多環式でもよい。芳香環の炭素数は5~30であることが好ましく、炭素数5~20がより好ましく、炭素数6~15がさらに好ましく、炭素数6~12が特に好ましい。ただし、該炭素数には、置換基における炭素数を含まないものとする。
芳香環として具体的には、ベンゼン、ナフタレン、アントラセン、フェナントレン等の芳香族炭化水素環;前記芳香族炭化水素環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環等が挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。芳香族複素環として具体的には、ピリジン環、チオフェン環等が挙げられる。
芳香族炭化水素基として具体的には、前記芳香族炭化水素環または芳香族複素環から水素原子を2つ除いた基(アリーレン基またはヘテロアリーレン基);2以上の芳香環を含む芳香族化合物(例えばビフェニル、フルオレン等)から水素原子を2つ除いた基;前記芳香族炭化水素環または芳香族複素環から水素原子を1つ除いた基(アリール基またはヘテロアリール基)の水素原子の1つがアルキレン基で置換された基(例えば、ベンジル基、フェネチル基、1-ナフチルメチル基、2-ナフチルメチル基、1-ナフチルエチル基、2-ナフチルエチル基等のアリールアルキル基におけるアリール基から水素原子をさらに1つ除いた基)等が挙げられる。前記アリール基またはヘテロアリール基に結合するアルキレン基の炭素数は、1~4であることが好ましく、炭素数1~2であることがより好ましく、炭素数1であることが特に好ましい。
前記置換基としてのアルキル基としては、炭素数1~5のアルキル基が好ましく、メチル基、エチル基、プロピル基、n-ブチル基、tert-ブチル基であることがより好ましい。
前記置換基としてのアルコキシ基、ハロゲン原子およびハロゲン化アルキル基としては、前記環状の脂肪族炭化水素基が有する水素原子を置換する置換基として例示したものが挙げられる。
Ya21がヘテロ原子を含む2価の連結基である場合、該連結基として好ましいものとしては、-O-、-C(=O)-O-、-O-C(=O)-、-C(=O)-、-O-C(=O)-O-、-C(=O)-NH-、-NH-、-NH-C(=NH)-(Hはアルキル基、アシル基等の置換基で置換されていてもよい。)、-S-、-S(=O)2-、-S(=O)2-O-、一般式-Y21-O-Y22-、-Y21-O-、-Y21-C(=O)-O-、-C(=O)-O-Y21-、-[Y21-C(=O)-O]m”-Y22-、-Y21-O-C(=O)-Y22-または-Y21-S(=O)2-O-Y22-で表される基[式中、Y21およびY22はそれぞれ独立して置換基を有していてもよい2価の炭化水素基であり、Oは酸素原子であり、m”は0~3の整数である。]等が挙げられる。
前記へテロ原子を含む2価の連結基が-C(=O)-NH-、-C(=O)-NH-C(=O)-、-NH-、-NH-C(=NH)-の場合、そのHはアルキル基、アシル基等の置換基で置換されていてもよい。該置換基(アルキル基、アシル基等)は、炭素数が1~10であることが好ましく、1~8であることがさらに好ましく、1~5であることが特に好ましい。
一般式-Y21-O-Y22-、-Y21-O-、-Y21-C(=O)-O-、-C(=O)-O-Y21-、-[Y21-C(=O)-O]m”-Y22-、-Y21-O-C(=O)-Y22-または-Y21-S(=O)2-O-Y22-中、Y21およびY22は、それぞれ独立して、置換基を有していてもよい2価の炭化水素基である。該2価の炭化水素基としては、前記Ya21における2価の連結基としての説明で挙げた(置換基を有していてもよい2価の炭化水素基)と同様のものが挙げられる。
Y21としては、直鎖状の脂肪族炭化水素基が好ましく、直鎖状のアルキレン基がより好ましく、炭素数1~5の直鎖状のアルキレン基がさらに好ましく、メチレン基またはエチレン基が特に好ましい。
Y22としては、直鎖状または分岐鎖状の脂肪族炭化水素基が好ましく、メチレン基、エチレン基またはアルキルメチレン基がより好ましい。該アルキルメチレン基におけるアルキル基は、炭素数1~5の直鎖状のアルキル基が好ましく、炭素数1~3の直鎖状のアルキル基がより好ましく、メチル基が最も好ましい。
式-[Y21-C(=O)-O]m”-Y22-で表される基において、m”は0~3の整数であり、0~2の整数であることが好ましく、0または1がより好ましく、1が特に好ましい。つまり、式-[Y21-C(=O)-O]m”-Y22-で表される基としては、式-Y21-C(=O)-O-Y22-で表される基が特に好ましい。なかでも、式-(CH2)a’-C(=O)-O-(CH2)b’-で表される基が好ましい。該式中、a’は、1~10の整数であり、1~8の整数が好ましく、1~5の整数がより好ましく、1または2がさらに好ましく、1が最も好ましい。b’は、1~10の整数であり、1~8の整数が好ましく、1~5の整数がより好ましく、1または2がさらに好ましく、1が最も好ましい。
Ra21におけるラクトン含有環式基、-SO2-含有環式基、カーボネート含有環式基としてはそれぞれ、前述した一般式(a2-r-1)~(a2-r-7)でそれぞれ表される基、一般式(a5-r-1)~(a5-r-4)でそれぞれ表される基、一般式(ax3-r-1)~(ax3-r-3)でそれぞれ表される基が好適に挙げられる。
中でも、ラクトン含有環式基または-SO2-含有環式基が好ましく、前記一般式(a2-r-1)、(a2-r-2)、(a2-r-6)または(a5-r-1)でそれぞれ表される基がより好ましい。具体的には、前記化学式(r-lc-1-1)~(r-lc-1-7)、(r-lc-2-1)~(r-lc-2-18)、(r-lc-6-1)、(r-sl-1-1)、(r-sl-1-18)でそれぞれ表される、いずれかの基がより好ましい。
(A1)成分が構成単位(a2)を有する場合、構成単位(a2)の割合は、当該(A1)成分を構成する全構成単位の合計(100モル%)に対して、5~60モル%であることが好ましく、10~60モル%であることがより好ましく、20~55モル%であることがさらに好ましく、30~50モル%が特に好ましい。
構成単位(a2)の割合を好ましい下限値以上とすると、前述した効果によって、構成単位(a2)を含有させることによる効果が充分に得られ、上限値以下であると、他の構成単位とのバランスを取ることができ、種々のリソグラフィー特性が良好となる。
(A1)成分は、構成単位(a1)に加えて、さらに、極性基含有脂肪族炭化水素基を含む構成単位(a3)(但し、構成単位(a1)又は構成単位(a2)に該当するものを除く)を有するものでもよい。(A1)成分が構成単位(a3)を有することにより、(A)成分の親水性が高まり、解像性の向上に寄与する。また、酸拡散長を適切に調整することができる。
脂肪族炭化水素基としては、炭素数1~10の直鎖状または分岐鎖状の炭化水素基(好ましくはアルキレン基)や、環状の脂肪族炭化水素基(環式基)が挙げられる。該環式基としては、単環式基でも多環式基でもよく、例えばArFエキシマレーザー用レジスト組成物用の樹脂において、多数提案されているものの中から適宜選択して用いることができる。
構成単位(a3)としては、α位の炭素原子に結合した水素原子が置換基で置換されていてもよいアクリル酸エステルから誘導される構成単位であって極性基含有脂肪族炭化水素基を含む構成単位が好ましい。
構成単位(a3)としては、極性基含有脂肪族炭化水素基における炭化水素基が炭素数1~10の直鎖状または分岐鎖状の炭化水素基のときは、アクリル酸のヒドロキシエチルエステルから誘導される構成単位が好ましい。
また、構成単位(a3)としては、極性基含有脂肪族炭化水素基における該炭化水素基が多環式基のときは、下記の式(a3-1)で表される構成単位、式(a3-2)で表される構成単位、式(a3-3)で表される構成単位が好ましいものとして挙げられ;単環式基のときは、式(a3-4)で表される構成単位が好ましいものとして挙げられる。
(A1)成分が構成単位(a3)を有する場合、構成単位(a3)の割合は、当該(A1)成分を構成する全構成単位の合計(100モル%)に対して1~30モル%であることが好ましく、2~25モル%がより好ましく、5~20モル%がさらに好ましい。
構成単位(a3)の割合を好ましい下限値以上とすることにより、前述した効果によって、構成単位(a3)を含有させることによる効果が充分に得られ、好ましい上限値以下であると、他の構成単位とのバランスを取ることができ、種々のリソグラフィー特性が良好となる。
(A1)成分は、構成単位(a1)に加えて、さらに、酸非解離性の脂肪族環式基を含む構成単位(a4)を有してもよい。
(A1)成分が構成単位(a4)を有することにより、形成されるレジストパターンのドライエッチング耐性が向上する。また、(A)成分の疎水性が高まる。疎水性の向上は、特に溶剤現像プロセスの場合に、解像性、レジストパターン形状等の向上に寄与する。 構成単位(a4)における「酸非解離性環式基」は、露光により当該レジスト組成物中に酸が発生した際(例えば、露光により酸を発生する構成単位又は(B)成分から酸が発生した際)に、該酸が作用しても解離することなくそのまま当該構成単位中に残る環式基である。
該環式基は、工業上入手し易いなどの点から、特にシクロヘキシル基、トリシクロデシル基、アダマンチル基、テトラシクロドデシル基、イソボルニル基、ノルボルニル基から選ばれる少なくとも1種であることが好ましい。これらの環式基は、炭素数1~5の直鎖状又は分岐鎖状のアルキル基を置換基として有していてもよい。
構成単位(a4)として、具体的には、下記一般式(a4-1)~(a4-8)でそれぞれ表される構成単位を例示することができる。
(A1)成分が構成単位(a4)を有する場合、構成単位(a4)の割合は、該(A1)成分を構成する全構成単位の合計(100モル%)に対して、20~80モル%であることが好ましく、25~75モル%であることがより好ましく、30~70モル%であることが更に好ましい。
構成単位(a4)の割合を、好ましい下限値以上とすることにより、構成単位(a4)を含有させることによる効果が充分に得られ、一方、好ましい上限値以下とすることにより、他の構成単位とのバランスをとりやすくなる。
構成単位(a11)は、芳香環(ヒドロキシ基が結合した芳香環を除く)を側鎖に含む化合物から誘導される構成単位である。
芳香環(ヒドロキシ基が結合した芳香環を除く)を側鎖に含む化合物、としては、例えば、下記一般式(a11-1)で表される化合物が好適に挙げられる。
Rax2における「重合性基」とは、重合性基を有する化合物がラジカル重合等により重合することを可能とする基であり、例えばエチレン性二重結合などの炭素原子間の多重結合を含む基をいう。
重合性基としては、例えばビニル基、アリル基、アクリロイル基、メタクリロイル基、フルオロビニル基、ジフルオロビニル基、トリフルオロビニル基、ジフルオロトリフルオロメチルビニル基、トリフルオロアリル基、パーフルオロアリル基、トリフルオロメチルアクリロイル基、ノニルフルオロブチルアクリロイル基、ビニルエーテル基、含フッ素ビニルエーテル基、アリルエーテル基、含フッ素アリルエーテル基、スチリル基、ビニルナフチル基、含フッ素スチリル基、含フッ素ビニルナフチル基、ノルボルニル基、含フッ素ノルボルニル基、シリル基等が挙げられる。
重合性基含有基としては、重合性基のみから構成される基でもよいし、重合性基と該重合性基以外の他の基とから構成される基でもよい。該重合性基以外の他の基としては、置換基を有してもよい2価の炭化水素基、ヘテロ原子を含む2価の連結基等が挙げられる。
Rax2とWax2とで縮合環構造を形成する場合、その縮合環構造には、Wax2に由来する芳香環が含まれる。また、Rax2に由来する重合性基の、炭素原子間の多重結合が開裂して、(A1)成分の主鎖を形成する。すなわち、該縮合環を構成する炭素原子の一部が(A1)成分の主鎖を構成する。
Rax02における置換基としては、例えば、アルキル基、アルコキシ基、アシルオキシ基などが挙げられる。
Rax02における置換基としてのアルキル基は、炭素数1~5のアルキル基が好ましく、メチル基、エチル基、プロピル基、n-ブチル基、tert-ブチル基がより好ましい。
Rax02における置換基としてのアルコキシ基は、炭素数1~5のアルコキシ基が好ましく、メトキシ基、エトキシ基、n-プロポキシ基、iso-プロポキシ基、n-ブトキシ基、tert-ブトキシ基がより好ましく、メトキシ基、エトキシ基が特に好ましい。
Rax02における置換基としてのアシルオキシ基は、その炭素数が2~6であることが好ましく、CH3C(=O)-O-(アセトキシ基)、C2H5C(=O)-O-がより好ましく、CH3C(=O)-O-(アセトキシ基)が特に好ましい。
nax2が2以上の場合、複数のRax02が相互に結合して、環構造を形成してもよい。ここで形成する環構造は、炭化水素環であってもよいし複素環であってもよい。例えば、Wax2における同一の芳香環に結合する2つのRax02と、この2つのRax02が結合する芳香環(Wax2)の一辺(炭素原子間の結合)と、によって形成する環構造が挙げられる。
以下の各式中、Rαは、水素原子、メチル基又はトリフルオロメチル基を示す。
これらの中でも、構成単位(a11)は、化学式(a11-u1-11)、(a11-u1-21)又は(a11-u1-31)のいずれかで表される構成単位が好ましく、化学式(a11-u1-11)で表される構成単位がより好ましい。
(A1)成分が構成単位(a11)を有する場合、(A1)成分中の構成単位(a11)の割合は、(A1)成分を構成する全構成単位の合計(100モル%)に対して、1~30モル%であることが好ましく、1~25モル%がより好ましく、1~20モル%が更に好ましい。
構成単位(a11)の割合を下限値以上とすることにより、リソグラフィー特性がより向上しやすい。一方、上限値以下とすることにより、エッチング時のスループットがより向上しやすく、また、他の構成単位とのバランスをとりやすくなる。
好ましい(A1)成分としては、構成単位(a10)と構成単位(a1)とを少なくとも有する高分子化合物が挙げられる。具体的には、構成単位(a10)と構成単位(a1)と構成単位(a4)の繰り返し構造を有する高分子化合物、構成単位(a10)と構成単位(a1)と構成単位(a11)の繰り返し構造を有する高分子化合物が好適に挙げられる。
(A1)成分のMwがこの範囲の好ましい上限値以下であると、レジストとして用いるのに充分なレジスト溶剤への溶解性があり、この範囲の好ましい下限値以上であると、耐ドライエッチング性やレジストパターン断面形状がより良好となる。
あるいは、かかる(A1)成分は、構成単位(a10)を誘導するモノマーと、必要に応じて構成単位(a10)以外の構成単位を誘導するモノマーと、を重合溶媒に溶解し、ここに、上記のようなラジカル重合開始剤を加えて重合し、その後、脱保護反応を行うことにより製造することができる。
なお、重合の際に、例えば、HS-CH2-CH2-CH2-C(CF3)2-OHのような連鎖移動剤を併用して用いることにより、末端に-C(CF3)2-OH基を導入してもよい。このように、アルキル基の水素原子の一部がフッ素原子で置換されたヒドロキシアルキル基が導入された共重合体は、現像欠陥の低減やLER(ラインエッジラフネス:ライン側壁の不均一な凹凸)の低減に有効である。
また、(A1)成分は、n-ブチルリチウム、s-ブチルリチウム、t-ブチルリチウム、エチルリチウム、エチルナトリウム、1,1-ジフェニルヘキシルリチウム、1,1-ジフェニル-3-メチルペンチルリチウム等の有機アルカリ金属を重合開始剤として用いてアニオン重合法により製造することもできる。
本実施形態のレジスト組成物は、(A)成分として、前記(A1)成分に該当しない、酸の作用により現像液に対する溶解性が変化する基材成分(以下「(A2)成分」という。)を併用してもよい。
(A2)成分としては、特に限定されず、化学増幅型レジスト組成物用の基材成分として従来から知られている多数のものから任意に選択して用いればよい。
(A2)成分は、高分子化合物又は低分子化合物の1種を単独で用いてもよく2種以上を組み合わせて用いてもよい。
<(B)成分>
・(B0)成分について
(B)成分は、露光により酸を発生する酸発生剤成分である。本実施形態のレジスト組成物は、(B)成分は、少なくとも下記一般式(b0-1)で表される化合物(B0)(以下、「(B0)成分」ともいう。)を含む。
該環式基は、環状の炭化水素基であることが好ましく、該環状の炭化水素基は、芳香族炭化水素基であってもよく、脂肪族炭化水素基であってもよい。脂肪族炭化水素基は、芳香族性を持たない炭化水素基を意味する。また、脂肪族炭化水素基は、飽和であってもよく、不飽和であってもよく、通常は飽和であることが好ましい。
Ra1及びRa2における芳香族炭化水素基が有する芳香環として具体的には、ベンゼン、フルオレン、ナフタレン、アントラセン、フェナントレン、ビフェニル、又はこれらの芳香環を構成する炭素原子の一部がヘテロ原子で置換された芳香族複素環などが挙げられる。芳香族複素環におけるヘテロ原子としては、酸素原子、硫黄原子、窒素原子等が挙げられる。
Ra1及びRa2における芳香族炭化水素基として具体的には、前記芳香環から水素原子を1つ除いた基(アリール基:例えば、フェニル基、ナフチル基など)、前記芳香環の水素原子の1つがアルキレン基で置換された基(例えば、ベンジル基、フェネチル基、1-ナフチルメチル基、2-ナフチルメチル基、1-ナフチルエチル基、2-ナフチルエチル基等のアリールアルキル基など)等が挙げられる。前記アルキレン基(アリールアルキル基中のアルキル鎖)の炭素数は、1~4であることが好ましく、1~2であることがより好ましく、1であることが特に好ましい。
この構造中に環を含む脂肪族炭化水素基としては、脂環式炭化水素基(脂肪族炭化水素環から水素原子を1個除いた基)、脂環式炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の末端に結合した基、脂環式炭化水素基が直鎖状または分岐鎖状の脂肪族炭化水素基の途中に介在する基などが挙げられる。
前記脂環式炭化水素基は、炭素数が3~20であることが好ましく、3~12であることがより好ましい。
前記脂環式炭化水素基は、多環式基であってもよく、単環式基であってもよい。単環式の脂環式炭化水素基としては、モノシクロアルカンから1個以上の水素原子を除いた基が好ましい。該モノシクロアルカンとしては、炭素数3~6のものが好ましく、具体的にはシクロペンタン、シクロヘキサン等が挙げられる。多環式の脂環式炭化水素基としては、ポリシクロアルカンから1個以上の水素原子を除いた基が好ましく、該ポリシクロアルカンとしては、炭素数7~30のものが好ましい。中でも、該ポリシクロアルカンとしては、アダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等の架橋環系の多環式骨格を有するポリシクロアルカン;ステロイド骨格を有する環式基等の縮合環系の多環式骨格を有するポリシクロアルカンがより好ましい。
脂環式炭化水素基に結合してもよい、分岐鎖状の脂肪族炭化水素基は、炭素数が2~10であることが好ましく、3~6がより好ましく、3又は4がさらに好ましく、3が最も好ましい。分岐鎖状の脂肪族炭化水素基としては、分岐鎖状のアルキレン基が好ましく、具体的には、-CH(CH3)-、-CH(CH2CH3)-、-C(CH3)2-、-C(CH3)(CH2CH3)-、-C(CH3)(CH2CH2CH3)-、-C(CH2CH3)2-等のアルキルメチレン基;-CH(CH3)CH2-、-CH(CH3)CH(CH3)-、-C(CH3)2CH2-、-CH(CH2CH3)CH2-、-C(CH2CH3)2-CH2-等のアルキルエチレン基;-CH(CH3)CH2CH2-、-CH2CH(CH3)CH2-等のアルキルトリメチレン基;-CH(CH3)CH2CH2CH2-、-CH2CH(CH3)CH2CH2-等のアルキルテトラメチレン基などのアルキルアルキレン基等が挙げられる。アルキルアルキレン基におけるアルキル基としては、炭素数1~5の直鎖状のアルキル基が好ましい。
Ra1及びRa2の鎖状のアルキル基としては、直鎖状又は分岐鎖状のいずれでもよい。
直鎖状のアルキル基としては、炭素数が1~20であることが好ましく、1~15であることがより好ましく、1~10が最も好ましい。具体的には、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デカニル基、ウンデシル基、ドデシル基、トリデシル基、イソトリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、イソヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、イコシル基、ヘンイコシル基、ドコシル基等が挙げられる。
分岐鎖状のアルキル基としては、炭素数が3~20であることが好ましく、3~15であることがより好ましく、3~10が最も好ましい。具体的には、例えば、1-メチルエチル基、1-メチルプロピル基、2-メチルプロピル基、1-メチルブチル基、2-メチルブチル基、3-メチルブチル基、1-エチルブチル基、2-エチルブチル基、1-メチルペンチル基、2-メチルペンチル基、3-メチルペンチル基、4-メチルペンチル基などが挙げられる。
Ra1及びRa2における鎖状のアルケニル基としては、直鎖状又は分岐鎖状のいずれでもよく、炭素数が2~10であることが好ましく、2~5がより好ましく、2~4がさらに好ましく、3が特に好ましい。直鎖状のアルケニル基としては、例えば、ビニル基、プロペニル基(アリル基)、ブチニル基などが挙げられる。分岐鎖状のアルケニル基としては、例えば、1-メチルビニル基、2-メチルビニル基、1-メチルプロペニル基、2-メチルプロペニル基などが挙げられる。
鎖状のアルケニル基としては、上記の中でも、直鎖状のアルケニル基が好ましく、ビニル基、プロペニル基がより好ましく、ビニル基が特に好ましい。
Ra5は、水素原子、又は炭素原子数1以上6以下の炭化水素基である。Ra5としての炭素原子数1以上6以下の炭化水素基は、脂肪族炭化水素基でも芳香族炭化水素基でもこれらの組み合わせでもよい。脂肪族炭化水素基は、直鎖状であっても、分岐鎖状であっても、環状であっても、これらの構造の組み合わせであってもよい。
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基等のアルキル基が挙げられる。
芳香族炭化水素基としては、フェニル基が挙げられる。
Ra6は、水素原子、又は炭素原子数1以上6以下の炭化水素基である。
Ra4は、置換基を有してもよい環構成原子数5以上20以下の芳香族基、炭素原子数1以上6以下のペルフルオロアルキル基、置換基を有してもよい炭素原子数7以上20以下のアラルキル基、又は置換基を有してもよい環構成原子数5以上20以下の芳香族複素環基を含むヘテロアリールアルキル基である。
Ra4における、置換基を有してもよい環構成原子数5以上20以下の芳香族基は、Ra1及びRa2について説明した置換基を有してもよい芳香族炭化水素基と同様である。 Ra4における炭素原子数1以上6以下のペルフルオロアルキル基としては、CF3-、CF3CF2-、(CF3)2CF-、CF3CF2CF2-、CF3CF2CF2CF2-、(CF3)2CFCF2-、CF3CF2(CF3)CF-、(CF3)3C-等が挙げられる。
Ra4における置換基を有してもよい炭素原子数7以上20以下のアラルキル基の具体例としては、ベンジル基、フェネチル基、α-ナフチルメチル基、β-ナフチルメチル基、2-α-ナフチルエチル基、及び2-β-ナフチルエチル基等が挙げられる。
式(b0-1)中、ヘテロアリールアルキル基とは、アリールアルキル基中の芳香族炭化水素環を構成する炭素原子の一部が、N、OやS等のヘテロ原子で置換された基である。Ra4としての置換基を有してもよい環構成原子数5以上20以下の芳香族複素環基を含むヘテロアリールアルキル基の具体例としては、ピリジン-2-イルメチル基、ピリジン-3-イルメチル基、ピリジン-4-イルメチル基等が挙げられる。
Ra6における炭素原子数1以上6以下の炭化水素基は、Ra5について説明した炭素原子数1以上6以下の炭化水素基と同様である。
Rb1における炭素原子数1以上30以下の炭化水素基としては、Ra1及びRa2における炭化水素基と同様の基が例示できる。
具体的には、脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基等の鎖状の脂肪族炭化水素基や、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、アダマンチル基、ノルボルニル基等の環状の脂肪族炭化水素基(炭化水素環)が挙げられる。
芳香族炭化水素基としては、フェニル基、ナフチル基が挙げられる。
脂肪族炭化水素基及び芳香族炭化水素基が組み合わされた基としては、ベンジル基、フェネチル基、フリルメチル基が挙げられる。
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基等のアルキル基が挙げられる。
芳香族炭化水素基としては、フェニル基が挙げられる。
(B0)成分を製造できるN-オルガノスルホニルオキシ化合物の製造方法は、N-ヒドロキシ化合物(B0-A’)と、スルホン酸フルオライド化合物(B0-B’)とを、塩基性化合物(B0-D’)の存在下に反応させることを含む、N-オルガノスルホニルオキシ化合物の製造方法であって、N-ヒドロキシ化合物(B0-A’)と、スルホン酸フルオライド化合物(B0-B’)とを反応させるにあたり、系中にシリル化剤(B0-C’)が存在することを特徴とし、スルホン酸フルオライド化合物(B’)が、下記式(B0-B’-1)で表され、シリル化剤(B0-C’)が、N-ヒドロキシ化合物(B0-A’)が有する窒素原子上のヒドロキシ基を、下記式(B0-c1)で表されるシリルオキシ基に変換し得る、N-オルガノスルホニルオキシ化合物の製造方法である。
-O-Si(Rc1)3・・・(B0-c1)
(式(B0-c1)中、Rc1は、それぞれ独立に、炭素原子数1以上10以下の炭化水素基である。)
Rb1-L-CQ1Q2-SO2-F・・・(B0-B’-1)
(式(B0-B’-1)中、Rb1、L、Q1、及びQ2は、それぞれ上記式(b0-1)におけるRb1、L、Q1、及びQ2と同様である。)
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、2-エチルヘキシル基、n-ノニル基、及びn-デシル基等のアルキル基が挙げられる。
芳香族炭化水素基としては、フェニル基、ナフチル基が挙げられる。
(B0)成分の含有量を上記の好ましい範囲内とすることにより、パターン形成が充分に行われ、CDU等のリソグラフィー特性が良好となりやすい。また、レジスト組成物の各成分を有機溶剤に溶解した際、均一な溶液が得られやすく、レジスト組成物としての保存安定性が良好となるため好ましい。
本実施形態のレジスト組成物は、(B)成分として、(B0)成分以外の酸発生剤(以下、「(B1)成分という」)を含んでもよい。
(B1)成分としては、特に限定されず、これまで化学増幅型レジスト組成物用の酸発生剤として提案されているものを用いることができる。
このような酸発生剤としては、ヨードニウム塩やスルホニウム塩などのオニウム塩系酸発生剤、オキシムスルホネート系酸発生剤;ビスアルキル又はビスアリールスルホニルジアゾメタン類、ポリ(ビススルホニル)ジアゾメタン類などのジアゾメタン系酸発生剤;ニトロベンジルスルホネート系酸発生剤、ジスルホン系酸発生剤など多種のものが挙げられる。
R104、R105は、置換基を有してもよい鎖状のアルキル基が好ましく、直鎖状若しくは分岐鎖状のアルキル基、又は直鎖状若しくは分岐鎖状のフッ素化アルキル基であることがより好ましい。
式(b-2)中、V102、V103は、それぞれ独立に、単結合、アルキレン基、またはフッ素化アルキレン基であり、それぞれ、式(b-1)中のV101と同様のものが挙げられる。
式(b-2)中、L101、L102は、それぞれ独立に単結合又は酸素原子である。
L103~L105は、それぞれ独立に、単結合、-CO-又は-SO2-である。
レジスト組成物が(B1)成分を含有する場合、レジスト組成物中、(B1)成分の含有量は、(A)成分100質量部に対して、50質量部以下が好ましく、0.1~40質量部がより好ましく、0.1~30質量部がさらに好ましく、0.1~20質量部が特に好ましい。
≪(D)成分≫
本実施形態におけるレジスト組成物は、(A)成分及び(B)成分に加えて、さらに、酸拡散制御剤成分(以下「(D)成分」ともいう)を含有してもよい。(D)成分は、レジスト組成物において露光により発生する酸をトラップするクエンチャー(酸拡散制御剤)として作用するものである。
(D)成分としては、例えば、含窒素有機化合物(D1)(以下「(D1)成分」、該(D1)成分に該当しない露光により分解して酸拡散制御性を失う光崩壊性塩基(D2)(以下「(D2)成分」という。)という。)等が挙げられる。
(D)成分を含有するレジスト組成物とすることで、レジストパターンを形成する際に、レジスト膜の露光部と未露光部とのコントラストをより向上させることができる。
(D1)成分は、塩基成分であって、レジスト組成物中で酸拡散制御剤として作用する含窒素有機化合物成分である。
脂肪族アミンとは、1つ以上の脂肪族基を有するアミンであり、該脂肪族基は炭素数が1~12であることが好ましい。
脂肪族アミンとしては、アンモニアNH3の水素原子の少なくとも1つを、炭素数12以下のアルキル基もしくはヒドロキシアルキル基で置換したアミン(アルキルアミンもしくはアルキルアルコールアミン)又は環式アミンが挙げられる。
アルキルアミンおよびアルキルアルコールアミンの具体例としては、n-ヘキシルアミン、n-ヘプチルアミン、n-オクチルアミン、n-ノニルアミン、n-デシルアミン等のモノアルキルアミン;ジエチルアミン、ジ-n-プロピルアミン、ジ-n-ヘプチルアミン、ジ-n-オクチルアミン、ジシクロヘキシルアミン等のジアルキルアミン;トリメチルアミン、トリエチルアミン、トリ-n-プロピルアミン、トリ-n-ブチルアミン、トリ-n-ペンチルアミン、トリ-n-ヘキシルアミン、トリ-n-ヘプチルアミン、トリ-n-オクチルアミン、トリ-n-ノニルアミン、トリ-n-デシルアミン、トリ-n-ドデシルアミン等のトリアルキルアミン;ジエタノールアミン、トリエタノールアミン、ジイソプロパノールアミン、トリイソプロパノールアミン、ジ-n-オクタノールアミン、トリ-n-オクタノールアミン等のアルキルアルコールアミンが挙げられる。これらの中でも、炭素数5~10のトリアルキルアミンがさらに好ましく、トリ-n-ペンチルアミン又はトリ-n-オクチルアミンが特に好ましい。
脂肪族単環式アミンとして、具体的には、ピペリジン、ピペラジン等が挙げられる。 脂肪族多環式アミンとしては、炭素数が6~10のものが好ましく、具体的には、1,5-ジアザビシクロ[4.3.0]-5-ノネン、1,8-ジアザビシクロ[5.4.0]-7-ウンデセン、ヘキサメチレンテトラミン、1,4-ジアザビシクロ[2.2.2]オクタン等が挙げられる。
(D1)成分の含有量が好ましい下限値以上であると、特に良好なリソグラフィー特性及びレジストパターン形状が得られやすい。一方、上限値以下であると、他成分とのバランスをとることができ、種々のリソグラフィー特性が良好となる。
(D2)成分としては、露光により分解して酸拡散制御性を失うものであれば特に限定されず、下記一般式(d2-1)で表される化合物(以下「(d2-1)成分」という。)及び下記一般式(d2-2)で表される化合物(以下「(d2-2)成分」という。)からなる群より選ばれる1種以上の化合物が好ましい。
(d2-1)~(d2-2)成分は、レジスト膜の露光部において分解して酸拡散制御性(塩基性)を失うためクエンチャーとして作用せず、レジスト膜の未露光部においてクエンチャーとして作用する。
レジスト組成物が(D2)成分を含有する場合、レジスト組成物中、(D2)成分の含有量は、(A)成分100質量部に対して、0.5~35質量部が好ましく、1~25質量部がより好ましく、2~20質量部がさらに好ましく、3~15質量部が特に好ましい。
(D2)成分の含有量が好ましい下限値以上であると、特に良好なリソグラフィー特性及びレジストパターン形状が得られやすい。一方、上限値以下であると、他成分とのバランスをとることができ、種々のリソグラフィー特性が良好となる。
前記の(d2-1)成分の製造方法は、特に限定されず、公知の方法により製造することができる。
また、(d2-2)成分の製造方法は、特に限定されず、例えば、US2012-0149916号公報に記載の方法と同様にして製造される。
本実施形態におけるレジスト組成物は、(A)成分及び(B)成分に加えて、さらに、ポリエーテル化合物(以下、「(Z)成分」ともいう)を含有してもよい。(Z)成分は、ポリエーテル化合物であれば特に限定されず、下記一般式(z-1)で表される部分構造を有する化合物等が挙げられる。
上記一般式(z-1)中、*は、結合手を表す。
一般式(z-1)で表される化合物の質量平均分子量(Mw)(ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算基準)は、200~25000が好ましく、Mw250~24000がより好ましく、Mw300~23000がさらに好ましい。
上記一般式(z-1-1)中、Rz12およびRz13は、それぞれ独立に、水素原子又はアルキル基を表す。アルキル基の炭素数は特に制限されないが、1~15であることが好ましい。なかでも、Rz12およびRz13としては、水素原子が好ましい。
一般式(z-1-1)で表される化合物の質量平均分子量(Mw)(ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算基準)は、200~25000が好ましく、Mw250~24000がより好ましく、Mw300~23000がさらに好ましい。
本実施形態のレジスト組成物中、(Z)成分の含有量は、(A1)成分100質量部に対し、50質量部未満であることが好ましく、40質量部以下であることがより好ましく、35質量部以下であることが更に好ましく、30質量部以下であることが更に好ましく、20質量部未満であることが特に好ましい。
(Z)成分の含有量の下限値は特に制限されないが、(A1)成分100質量部に対し、0.1質量部以上であることが好ましく、0.2質量部以上であることがより好ましく、0.5質量部以上であることが更に好ましい。
(Z)成分の含有量が上記の好ましい範囲の上限値以下であると、解像性がより良好なパターンを形成しやすい。
(Z)成分の含有量が上記の好ましい範囲の下限値以上であると、エッチング時のスループットがより良好なパターンを形成しやすい。
本実施形態のレジスト組成物には、感度劣化の防止や、レジストパターン形状、引き置き経時安定性等の向上の目的で、任意の成分として、有機カルボン酸並びにリンのオキソ酸及びその誘導体からなる群より選択される少なくとも1種の化合物(E)(以下「(E)成分」という)を含有させることができる。
有機カルボン酸としては、例えば、酢酸、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好適である。
リンのオキソ酸としては、リン酸、ホスホン酸、ホスフィン酸等が挙げられ、これらの中でも特にホスホン酸が好ましい。
リンのオキソ酸の誘導体としては、例えば、上記オキソ酸の水素原子を炭化水素基で置換したエステル等が挙げられ、前記炭化水素基としては、炭素数1~5のアルキル基、炭素数6~15のアリール基等が挙げられる。
リン酸の誘導体としては、リン酸ジ-n-ブチルエステル、リン酸ジフェニルエステル等のリン酸エステルなどが挙げられる。
ホスホン酸の誘導体としては、ホスホン酸ジメチルエステル、ホスホン酸-ジ-n-ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステル等のホスホン酸エステルなどが挙げられる。
ホスフィン酸の誘導体としては、ホスフィン酸エステルやフェニルホスフィン酸などが挙げられる。
本実施形態のレジスト組成物において、(E)成分は、1種を単独で用いてもよく、2種以上を併用してもよい。
レジスト組成物が(E)成分を含有する場合、(E)成分の含有量は、(A)成分100質量部に対して、通常、0.01~5質量部の範囲で用いられる。
本実施形態のレジスト組成物は、レジスト材料を有機溶剤成分(以下「(S)成分」という)に溶解させて製造することができる。
(S)成分としては、使用する各成分を溶解し、均一な溶液とすることができるものであればよく、従来、化学増幅型レジスト組成物の溶剤として公知のものの中から任意のものを適宜選択して用いることができる。
(S)成分としては、例えば、γ-ブチロラクトン等のラクトン類;アセトン、メチルエチルケトン、シクロヘキサノン、メチル-n-ペンチルケトン、メチルイソペンチルケトン、2-ヘプタノンなどのケトン類;エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコールなどの多価アルコール類;エチレングリコールモノアセテート、ジエチレングリコールモノアセテート、プロピレングリコールモノアセテート、またはジプロピレングリコールモノアセテート等のエステル結合を有する化合物、前記多価アルコール類または前記エステル結合を有する化合物のモノメチルエーテル、モノエチルエーテル、モノプロピルエーテル、モノブチルエーテル等のモノアルキルエーテルまたはモノフェニルエーテル等のエーテル結合を有する化合物等の多価アルコール類の誘導体[これらの中では、プロピレングリコールモノメチルエーテルアセテート(PGMEA)、プロピレングリコールモノメチルエーテル(PGME)が好ましい];ジオキサンのような環式エーテル類や、乳酸メチル、乳酸エチル(EL)、酢酸メチル、酢酸エチル、酢酸ブチル、ピルビン酸メチル、ピルビン酸エチル、メトキシプロピオン酸メチル、エトキシプロピオン酸エチルなどのエステル類;アニソール、エチルベンジルエーテル、クレジルメチルエーテル、ジフェニルエーテル、ジベンジルエーテル、フェネトール、ブチルフェニルエーテル、エチルベンゼン、ジエチルベンゼン、ペンチルベンゼン、イソプロピルベンゼン、トルエン、キシレン、シメン、メシチレン等の芳香族系有機溶剤、ジメチルスルホキシド(DMSO)等が挙げられる。
本実施形態のレジスト組成物において、(S)成分は、1種単独で用いてもよく、2種以上の混合溶剤として用いてもよい。
なかでも、PGMEA、PGME、γ-ブチロラクトン、EL、シクロヘキサノンが好ましい。
また、PGMEAと極性溶剤とを混合した混合溶剤も好ましい。その配合比(質量比)は、PGMEAと極性溶剤との相溶性等を考慮して適宜決定すればよいが、好ましくは1:9~9:1、より好ましくは2:8~8:2の範囲内とすることが好ましい。
より具体的には、極性溶剤としてEL又はシクロヘキサノンを配合する場合は、PGMEA:EL又はシクロヘキサノンの質量比は、好ましくは1:9~9:1、より好ましくは2:8~8:2である。また、極性溶剤としてPGMEを配合する場合は、PGMEA:PGMEの質量比は、好ましくは1:9~9:1、より好ましくは2:8~8:2、さらに好ましくは3:7~7:3である。さらに、PGMEAとPGMEとシクロヘキサノンとの混合溶剤も好ましい。
また、(S)成分として、その他には、PGMEA及びELの中から選ばれる少なくとも1種とγ-ブチロラクトンとの混合溶剤も好ましい。この場合、混合割合としては、前者と後者との質量比が、好ましくは70:30~95:5とされる。
(S)成分の使用量は、特に限定されず、基板等に塗布可能な濃度で、塗布膜厚に応じて適宜設定される。一般的にはレジスト組成物の固形分濃度が好ましくは20質量%以上、より好ましくは20~50質量%の範囲内となるように(S)成分は用いられる。
本実施形態のレジスト組成物において、(A1)成分中の前記構成単位(a10)の割合は、(A1)成分を構成する全構成単位の合計(100モル%)に対して、5モル%超~45モル%未満と比較的少ないことから、(A1)成分の大西パラメータを大きくすることができる。
ここで、大西パラメータは、下記式で表される。
大西パラメータ=Ntotal/(Ncarbon-Noxygen)
[式中、Ntotalは分子中の全原子数であり、Ncarbonは分子中の炭素原子数であり、Noxygenは分子中の酸素原子数である。]
大西パラメータは、エッチング速度に比例するため、大西パラメータが大きいほどエッチング時のスループットが良い事を意味する。
一方、(B0)成分は、Nに結合するスルホニルオキシ基の末端に置換基Rb1導入されている。そのため、(B0)成分は、露光により発生させる酸の拡散長が短く、未露光部へ酸が拡散し難い。
上記の効果が相まって、本実施形態のレジスト組成物は、エッチング時のスループットが良好で、かつ、CDUが良好なレジストパターンが形成できると推測される。
本発明の第2の態様は、支持体上に、上述した第1の態様に係るレジスト組成物を用いてレジスト膜を形成する工程(i)、前記レジスト膜を露光する工程(ii)、及び前記露光後のレジスト膜を現像してレジストパターンを形成する工程(iii)を有するレジストパターン形成方法である。
かかるレジストパターン形成方法の一実施形態としては、例えば以下のようにして行うレジストパターン形成方法が挙げられる。
まず、支持体上に、上述した実施形態のレジスト組成物を、スピンナーなどで塗布し、ベーク(ポストアプライベーク(PAB))処理を、例えば80~160℃の温度条件にて40~200秒間、好ましくは60~150秒間施してレジスト膜を形成する。
次に、該レジスト膜に対し、例えばKrF露光装置等の露光装置を用いて、所定のパターンが形成されたマスク(マスクパターン)を介した露光等による選択的露光を行った後、ベーク(ポストエクスポージャーベーク(PEB))処理を、例えば80~150℃の温度条件にて40~150秒間、好ましくは60~120秒間施す。
次に、前記レジスト膜を現像処理する。現像処理は、アルカリ現像プロセスの場合は、アルカリ現像液を用い、溶剤現像プロセスの場合は、有機溶剤を含有する現像液(有機系現像液)を用いて行う。
現像処理後、好ましくはリンス処理を行う。リンス処理は、アルカリ現像プロセスの場合は、純水を用いた水リンスが好ましく、溶剤現像プロセスの場合は、有機溶剤を含有するリンス液を用いることが好ましい。
溶剤現像プロセスの場合、前記現像処理又はリンス処理の後に、パターン上に付着している現像液又はリンス液を、超臨界流体により除去する処理を行ってもよい。
このようにして、レジストパターンを形成することができる。
また、支持体としては、上述のような基板上に、無機系及び/又は有機系の膜が設けられたものであってもよい。無機系の膜としては、無機反射防止膜(無機BARC)が挙げられる。有機系の膜としては、有機反射防止膜(有機BARC)や、多層レジスト法における下層有機膜等の有機膜が挙げられる。
ここで、多層レジスト法とは、基板上に、少なくとも一層の有機膜(下層有機膜)と、少なくとも一層のレジスト膜(上層レジスト膜)とを設け、上層レジスト膜に形成したレジストパターンをマスクとして下層有機膜のパターニングを行う方法であり、高アスペクト比のパターンを形成できるとされている。すなわち、多層レジスト法によれば、下層有機膜により所要の厚みを確保できるため、レジスト膜を薄膜化でき、高アスペクト比の微細パターン形成が可能となる。
多層レジスト法には、基本的に、上層レジスト膜と、下層有機膜との二層構造とする方法(2層レジスト法)と、上層レジスト膜と下層有機膜との間に一層以上の中間層(金属薄膜等)を設けた三層以上の多層構造とする方法(3層レジスト法)と、に分けられる。
上述した第1の態様に係るレジスト組成物は、g線、i線等の紫外線、KrFエキシマレーザー光、ArFエキシマレーザー光、EB又はEUV用としての有用性が高く、g線、i線等の紫外線、KrFエキシマレーザー光、ArFエキシマレーザー光用としての有用性がより高く、g線、i線等の紫外線、KrFエキシマレーザー光用としての有用性が特に高い。第2の態様に係るレジストパターン形成方法は、前記工程(ii)において、前記レジスト膜に、g線、i線等の紫外線、KrFエキシマレーザー光を照射する場合に特に好適な方法である。
液浸露光は、予めレジスト膜と露光装置の最下位置のレンズ間を、空気の屈折率よりも大きい屈折率を有する溶媒(液浸媒体)で満たし、その状態で露光(浸漬露光)を行う露光方法である。
液浸媒体としては、空気の屈折率よりも大きく、かつ、露光されるレジスト膜の屈折率よりも小さい屈折率を有する溶媒が好ましい。かかる溶媒の屈折率としては、前記範囲内であれば特に制限されない。
空気の屈折率よりも大きく、かつ、前記レジスト膜の屈折率よりも小さい屈折率を有する溶媒としては、例えば、水、フッ素系不活性液体、シリコン系溶剤、炭化水素系溶剤等が挙げられる。
液浸媒体としては、コスト、安全性、環境問題、汎用性等の観点から、水が好ましく用いられる。
溶剤現像プロセスで現像処理に用いる有機系現像液が含有する有機溶剤としては、(A)成分(露光前の(A)成分)を溶解し得るものであればよく、公知の有機溶剤の中から適宜選択できる。具体的には、ケトン系溶剤、エステル系溶剤、アルコール系溶剤、ニトリル系溶剤、アミド系溶剤、エーテル系溶剤等の極性溶剤、炭化水素系溶剤等が挙げられる。
ケトン系溶剤は、構造中にC-C(=O)-Cを含む有機溶剤である。エステル系溶剤は、構造中にC-C(=O)-O-Cを含む有機溶剤である。アルコール系溶剤は、構造中にアルコール性水酸基を含む有機溶剤である。「アルコール性水酸基」は、脂肪族炭化水素基の炭素原子に結合した水酸基を意味する。ニトリル系溶剤は、構造中にニトリル基を含む有機溶剤である。アミド系溶剤は、構造中にアミド基を含む有機溶剤である。エーテル系溶剤は、構造中にC-O-Cを含む有機溶剤である。
有機溶剤の中には、構造中に上記各溶剤を特徴づける官能基を複数種含む有機溶剤も存在するが、その場合は、当該有機溶剤が有する官能基を含むいずれの溶剤種にも該当するものとする。例えば、ジエチレングリコールモノメチルエーテルは、上記分類中のアルコール系溶剤、エーテル系溶剤のいずれにも該当するものとする。
炭化水素系溶剤は、ハロゲン化されていてもよい炭化水素からなり、ハロゲン原子以外の置換基を有さない炭化水素溶剤である。ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられ、フッ素原子が好ましい。
有機系現像液が含有する有機溶剤としては、上記の中でも、極性溶剤が好ましく、ケトン系溶剤、エステル系溶剤、ニトリル系溶剤等が好ましい。
界面活性剤を配合する場合、その配合量は、有機系現像液の全量に対して、通常0.001~5質量%であり、0.005~2質量%が好ましく、0.01~0.5質量%がより好ましい。
リンス液に用いるアルコール系溶剤は、炭素数6~8の1価アルコールが好ましく、該1価アルコールは直鎖状、分岐状又は環状のいずれであってもよい。具体的には、1-ヘキサノール、1-ヘプタノール、1-オクタノール、2-ヘキサノール、2-ヘプタノール、2-オクタノール、3-ヘキサノール、3-ヘプタノール、3-オクタノール、4-オクタノール、ベンジルアルコール等が挙げられる。これらの中でも、1-ヘキサノール、2-ヘプタノール、2-ヘキサノールが好ましく、1-ヘキサノール、2-ヘキサノールがより好ましい。
これらの有機溶剤は、いずれか1種を単独で用いてもよく、2種以上を併用してもよい。また、上記以外の有機溶剤や水と混合して用いてもよい。但し、現像特性を考慮すると、リンス液中の水の配合量は、リンス液の全量に対し、30質量%以下が好ましく、10質量%以下がより好ましく、5質量%以下さらに好ましく、3質量%以下が特に好ましい。
リンス液には、必要に応じて公知の添加剤を配合できる。該添加剤としては、例えば界面活性剤が挙げられる。界面活性剤は、前記と同様のものが挙げられ、非イオン性の界面活性剤が好ましく、非イオン性のフッ素系界面活性剤、又は非イオン性のシリコン系界面活性剤がより好ましい。
界面活性剤を配合する場合、その配合量は、リンス液の全量に対して、通常0.001~5質量%であり、0.005~2質量%が好ましく、0.01~0.5質量%がより好ましい。
本実施例で用いた高分子化合物(A-1)~(A-7)、(A-11)、(A-12)は、それぞれ、各高分子化合物を構成する構成単位を誘導するモノマーを、所定のモル比で用いて、ラジカル重合を行うことにより得た。
得られた各高分子化合物について、それぞれ、重量平均分子量(Mw)及び分子量分散度(Mw/Mn)を、GPC測定(標準ポリスチレン換算)により求めた。
また、得られた各高分子化合物について、共重合組成比(構造式中の各構成単位の割合(モル比))を、カーボン13核磁気共鳴スペクトル(600MHz_13C-NMR)により求めた。
高分子化合物(A-2):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.20、l/m/n=10/65/25。
高分子化合物(A-3):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.22、l/m/n=40/35/25。
高分子化合物(A-11):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.22、l/m/n=5/70/25。
高分子化合物(A-12):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.22、l/m/n=45/30/25。
高分子化合物(A-5):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.21、l/m/n=25/50/25。
高分子化合物(A-7):重量平均分子量(Mw)10000、分子量分散度(Mw/Mn)1.46、l/m/n=25/15/60。
(実施例1~14、比較例1~4)
表1~3に示す各成分を混合して溶解し、各例のレジスト組成物をそれぞれ調製した(固形分濃度:35%)。
(A)-1~(A)-7、(A)-11、(A)-12:上記の高分子化合物(A-1)~(A-7)、(A-11)、(A-12)。
(B)-1~(B)-4、(B)-11:下記化学式(B-1)~(B-4)、(B-11)でそれぞれ表される化合物からなる酸発生剤。
(Z)-1:下記化学式(Z-1)で表される、質量平均分子量(Mw)が1000のポリプロピレングリコール。
工程(i):
ヘキサメチルジシラザン(HMDS)処理を施したシリコン基板上に、各例のレジスト組成物をそれぞれ、スピンナーを用いて塗布し、ホットプレート上で、130℃で90秒間のプレベーク(PAB)処理を行い、乾燥することにより、膜厚9μmのレジスト膜を形成した。
次いで、前記レジスト膜に対し、i線ステッパー(縮小投影露光装置:NSR-2205i14E(ニコン社製;NA(開口数)=0.54,σ=0.59))により、高圧水銀灯(365nm)を、マスクパターンを介して選択的に照射した。
次いで、110℃で90秒間の露光後加熱(PEB)処理を行った。
次いで、現像液として2.38質量%テトラメチルアンモニウムヒドロキシド(TMAH)水溶液「NMD-3」(商品名、東京応化工業株式会社製)を用い、23℃で60秒間の条件によりアルカリ現像を行った。
その後、100℃で60秒間のベーク処理(ポストベーク)を行った。
その結果、スペース幅4μm、ピッチ24μmの孤立ラインパターン(以下「ISパターン」という。)が形成された。
上記CHパターン中の400個のホールを、測長SEM(走査型電子顕微鏡、加速電圧500V、商品名:CG5000、日立ハイテクノロジーズ社製)により、CHパターン上空から観察し、各ホールのホール直径(nm)を測定した。そして、その測定結果から算出した標準偏差(σ)の3倍値(3σ)を求めた。その結果を「CDU(nm)」として表4~6に示した。
このようにして求められる3σは、その値が小さいほど、該レジスト膜に形成された複数のホールの寸法(CD)均一性が高いことを意味する。
上述した<レジストパターンの形成方法>の工程(i)と同様の操作によって形成されたレジスト膜について、東京応化工業製エッチング装置を用いて次の条件でドライエッチング行った。
条件:
エッチングガスの種類と流量;O2/CF4=87.5/12.5の混合ガス
圧力;40Pa
出力;600w
時間;120秒
エッチング前後でのレジスト膜厚を測定し、減少した膜厚からエッチング速度を計算した。
[減少した膜厚(μm)]=[エッチング前の膜厚(μm)]-[エッチング後の膜厚(μm)]
[エッチングレート(μm/sec)]=[減少した膜厚(μm)]/[エッチング時間(120sec)]
比較例2のレジスト組成物を用いて形成したレジスト膜のエッチングレートを100%とし、その他の各例は相対値とした。結果を「E.R[%]」として表4~6に示した。
Claims (5)
- 露光により酸を発生し、かつ、酸の作用により現像液に対する溶解性が変化するレジスト組成物であって、
酸の作用により現像液に対する溶解性が変化する樹脂成分(A1)と、
露光により酸を発生する酸発生剤成分(B)とを含有し、
前記樹脂成分(A1)は、下記一般式(a10-1)で表される構成単位(a10)を有し、
前記酸発生剤成分(B)は、下記一般式(b0-1)で表される化合物(B0)を含み、
前記樹脂成分(A1)中の前記構成単位(a10)の割合は、前記樹脂成分(A1)を構成する全構成単位の合計(100モル%)に対して、5モル%超~45モル%未満である、レジスト組成物。
前記Rb1としての炭化水素基が1以上のメチレン基を含む場合、メチレン基の少なくとも一部が-O-、-S-、-CO-、-CO-O-、-SO-、-SO2-、-CRb4Rb5-、及び-NRb6-からなる群より選択される基で置換されていてもよく、 前記Rb1としての炭化水素基が炭化水素環を含む場合、炭化水素環を構成する炭素原子の少なくとも1つが、N、O、P、S、及びSeからなる群より選択されるヘテロ原子又は当該ヘテロ原子を含む原子団で置換されていてもよく、
前記Rb4及び前記Rb5は、それぞれ独立に水素原子、又はハロゲン原子であり、前記Rb4及び前記Rb5の少なくとも一方はハロゲン原子であり、前記Rb6は、水素原子、又は炭素原子数1以上6以下の炭化水素基であり、
(Ra1)n、(Ra2)mのn、mは0~3の整数であり、Ra1およびRa2は、それぞれ独立に水素原子もしくは有機基であり、
Q1、及びQ2は、それぞれ独立に、フッ素原子、又は炭素原子数1以上6以下のペルフルオロアルキル基であり、
Lが、エステル結合である。] - 固形分濃度が20質量%以上である、請求項1に記載のレジスト組成物。
- 更に、ポリエーテル化合物(Z)を含有する、請求項1又は2に記載のレジスト組成物。
- 支持体上に、請求項1~3のいずれか一項に記載のレジスト組成物を用いてレジスト膜を形成する工程、前記レジスト膜を露光する工程、及び前記露光後のレジスト膜を現像してレジストパターンを形成する工程を有する、レジストパターン形成方法。
- 前記レジスト膜の膜厚が、5μm以上である、請求項4に記載のレジストパターン形成方法。
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