WO2022142904A1 - Method for regenerating ternary precursor by using nickel-cobalt-manganese residue - Google Patents

Method for regenerating ternary precursor by using nickel-cobalt-manganese residue Download PDF

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WO2022142904A1
WO2022142904A1 PCT/CN2021/133163 CN2021133163W WO2022142904A1 WO 2022142904 A1 WO2022142904 A1 WO 2022142904A1 CN 2021133163 W CN2021133163 W CN 2021133163W WO 2022142904 A1 WO2022142904 A1 WO 2022142904A1
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cobalt
nickel
manganese
ternary
stage
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Chinese (zh)
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郭春平
刘雯雯
周有池
文小强
洪侃
赖华生
黄叶钿
普建
张帆
吴世勇
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赣州有色冶金研究所有限公司
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Nickelates
    • C01G53/42Nickelates containing alkali metals, e.g. LiNiO2
    • C01G53/44Nickelates containing alkali metals, e.g. LiNiO2 containing manganese
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Definitions

  • the invention relates to the technical field of recycling waste ternary positive electrode materials, in particular to a method for regenerating ternary precursors by using nickel cobalt manganese slag.
  • Nickel-cobalt lithium manganate ternary cathode material has the advantages of high energy density, relatively low cost, and excellent cycle performance, and is the most promising cathode material currently in mass production. In the future, as the production and sales of new energy vehicles continue to rise, the continuous expansion of ternary battery production will drive the further expansion of the ternary cathode material market.
  • waste NCM is generally treated and recovered by the method of high acid and total dissolution.
  • Ni, Co and Mn in NCM exist in the valence of +2, +3 and +4 respectively, and there are also a small amount of Ni(III) and Mn(III) .
  • This method involves high-acid dissolution and chemical precipitation or extraction processes. The environmental protection pressure is high, the process flow is long, and additional waste will be generated, causing secondary pollution.
  • Patent CN110835117A discloses a method for selectively extracting lithium from waste ternary positive electrode materials, wherein lithium is extracted into water by means of roasting, water immersion, etc., to obtain a lithium-rich solution, and the remaining waste residue is nickel-cobalt-manganese residue. There is no description of how the remaining nickel-cobalt-manganese slag should be further treated.
  • the present invention provides a method for regenerating ternary precursors from nickel-cobalt-manganese slag.
  • the method provided by the invention can directly regenerate the ternary precursor by utilizing the nickel-cobalt-manganese slag remaining after the selective lithium extraction of the ternary cathode material, and the regenerated ternary precursor can restore the morphology and electrochemical performance of the original ternary precursor .
  • a method for utilizing nickel-cobalt-manganese slag to regenerate ternary precursor comprising the following steps:
  • nickel-cobalt-manganese slag is selected from waste nickel-cobalt-manganate lithium ternary positive electrode material The residual residue after lithium extraction;
  • the mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor;
  • the hydrothermal reaction includes a heating stage and a heat preservation stage that are performed in sequence, and the temperature of the heat preservation stage is 250-380°C.
  • the components in the mixed slurry further include a nickel source, a cobalt source and a manganese source.
  • the nickel source is nickel sulfate
  • the cobalt source is cobalt sulfate
  • the manganese source is manganese sulfate.
  • the reducing agent includes one or more of sulfide, sulfite, thiosulfate, hydrazine, hydroxylamine and aldehyde.
  • the sulfide includes one or more of sodium sulfide, potassium sulfide, ammonium sulfide, zinc sulfide and hydrogen sulfide;
  • the sulfite includes sodium sulfite, ammonium sulfite, potassium sulfite, zinc sulfite and One or more of sodium bisulfite;
  • the thiosulfate includes one or more of sodium thiosulfate, ammonium thiosulfate and potassium thiosulfate.
  • the mass of the reducing agent is 8-40% of the mass of the nickel-cobalt-manganese slag.
  • the reagents used to adjust the mixture to be alkaline include one or more of ammonia water, sodium hydroxide, sodium carbonate, potassium hydroxide and urea; the pH value of the mixture is adjusted to 8.5-12.
  • the ammonium salt includes one or more of ammonium carbonate, ammonium bicarbonate and ammonium oxalate.
  • the mass of the ammonium salt is 10-80% of the mass of the nickel-cobalt-manganese slag.
  • the holding time is 2 to 6 hours, and the pressure is 5 to 15 MPa.
  • the heating stage includes a first stage and a second stage that are carried out in sequence, the first stage is heated from room temperature to 200°C, the heating rate is 1.5-3°C/min, and the second stage is heated from 200°C To the temperature in the holding stage, the heating rate is 0.4-1.3°C/min.
  • the waste nickel cobalt lithium manganate ternary positive electrode material includes NCM523 or NCM622.
  • the invention provides a method for regenerating a ternary precursor by utilizing nickel-cobalt-manganese slag, comprising the following steps: mixing nickel-cobalt-manganese slag, water and a reducing agent, adjusting the obtained mixture to alkaline, and then mixing with ammonium salt to obtain a mixed slurry; the nickel-cobalt-manganese slag is the waste residue remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material; the mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor;
  • the hydrothermal reaction includes a heating stage and a heat preservation stage in sequence, and the temperature of the heat preservation stage is 250-380°C.
  • the nickel-cobalt-manganese slag is mixed with a reducing agent to carry out a hydrothermal reaction, and under the action of the reducing agent, the high-valent metals in the nickel-cobalt-manganese slag are reduced to +2 valence, and the product is reduced by adding ammonium salt and controlling the hydrothermal reaction temperature.
  • the morphology and particle size of the obtained product can be controlled to restore the morphology and electrochemical performance of the original ternary precursor.
  • the method provided by the invention uses the nickel-cobalt-manganese slag remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material as the raw material to directly regenerate the ternary precursor, and the whole process does not require purification, impurity removal and extraction separation, and the technological process is short. , the cost is low, and there is no need to use high acid to dissolve the nickel-cobalt-manganese slag, which solves the problems of large acid-base consumption and high environmental protection pressure in the traditional high-acid full-dissolving method; the method provided by the invention can realize the waste ternary positive electrode material.
  • the traditional method of synthesizing ternary precursors uses metal salts as raw materials, and prepares ternary precursors through the reaction of metal ions and OH - or CO 3 2- .
  • the reaction process a large amount of ammonia water or carbonate is required, and the cost is relatively high.
  • the method provided by the present invention uses nickel-cobalt-manganese slag as raw material, nickel, cobalt and manganese elements in the nickel-cobalt-manganese slag exist in the form of oxides, and the oxides of nickel-cobalt-manganese undergo a reduction reaction under alkaline conditions, and the required The amount of OH - is less, so the cost of preparing the ternary precursor is lower, a lot of ammonia water is saved, and the pressure on environmental protection is relieved.
  • the medicaments used in the present invention are all common and low-cost chemical raw materials in the industry, and the cost of regenerating the ternary precursor is lower.
  • the results of the examples show that the morphology and particle size of the ternary precursors regenerated by the method of the present invention are similar to the original ternary precursors, and the ternary cathode materials prepared by using the regenerated ternary precursors have high discharge specific capacity and charge-discharge cycles. Good performance.
  • Fig. 1 is the schematic flow chart of regeneration ternary precursor in the embodiment of the present invention
  • Fig. 2 is the XRD pattern of nickel-cobalt-manganese slag
  • Fig. 3 is the SEM image of nickel-cobalt-manganese slag
  • Fig. 4 is the XRD pattern of the nickel-cobalt lithium manganate ternary positive electrode material obtained by lithium calcination in Example 1;
  • Fig. 5 is the SEM image of the nickel-cobalt lithium manganate ternary positive electrode material obtained by lithium calcination in Example 1;
  • Fig. 6 is the SEM image of the ternary precursor obtained in Example 1;
  • Fig. 7 is the SEM image of the ternary precursor obtained in Example 2.
  • Fig. 8 is the SEM image of the ternary precursor obtained in Example 3.
  • Fig. 9 is the SEM image of the ternary precursor obtained in Example 4.
  • Figure 10 is the SEM image of the hydrothermal product obtained in Comparative Example 1;
  • Figure 11 is the SEM image of the hydrothermal product obtained in Comparative Example 2.
  • FIG. 12 is a SEM image of the hydrothermal product obtained in Comparative Example 3.
  • FIG. 12 is a SEM image of the hydrothermal product obtained in Comparative Example 3.
  • the invention provides a method for utilizing nickel-cobalt-manganese slag to regenerate ternary precursor, comprising the following steps:
  • nickel-cobalt-manganese slag is selected from waste nickel-cobalt-manganate lithium ternary positive electrode material The residual residue after lithium extraction;
  • the mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor;
  • the hydrothermal reaction includes a heating stage and a heat preservation stage that are performed in sequence, and the temperature of the heat preservation stage is 250-380°C.
  • the nickel-cobalt-manganese slag is the waste residue remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material; the main elements contained in the nickel-cobalt-manganese slag are nickel, cobalt, manganese, oxygen , in which Ni, Co, and Mn exist in valences of +2, +3, and +4, respectively.
  • the present invention does not have special requirements on the type of the nickel-cobalt lithium manganate ternary positive electrode material, and any common waste nickel-cobalt lithium manganate ternary positive electrode material in the art can be used, such as NCM523 and NCM622.
  • the selective lithium extraction is preferably carried out according to the method disclosed in CN110835117A, and the specific steps are as follows:
  • the second-stage roasting product is put into water for leaching and solid-liquid separation to obtain a lithium-rich solution.
  • the solid material obtained after solid-liquid separation is rich in a large amount of cobalt, nickel and manganese metal elements, which is the nickel-cobalt-manganese slag of the present invention.
  • nickel-cobalt-manganese slag, water and reducing agent are mixed, the obtained mixture is adjusted to be alkaline, and then mixed with ammonium salt to obtain mixed slurry.
  • the water is preferably deionized water;
  • the reducing agent preferably includes one or more of sulfide, sulfite, thiosulfate, hydrazine, hydroxylamine and aldehyde;
  • the sulfide is preferably Including one or more of sodium sulfide, potassium sulfide, ammonium sulfide, zinc sulfide and hydrogen sulfide;
  • the sulfite preferably includes sodium sulfite, ammonium sulfite, potassium sulfite, zinc sulfite and sodium bisulfite.
  • the thiosulfate preferably includes one or more of sodium thiosulfate, ammonium thiosulfate and potassium thiosulfate; the present invention does not have special requirements for the type of the aldehyde, using this Any aldehydes with reducing properties that are well known to those skilled in the art can be used, such as formaldehyde.
  • the mass of the reducing agent is preferably 8-40% of the mass of the nickel-cobalt-manganese slag, more preferably 10-35%.
  • the present invention has no special requirements on the mixing mode of the nickel-cobalt-manganese slag, water and the reducing agent, as long as uniform mixing can be achieved.
  • the mixture of nickel-cobalt-manganese slag, water and reducing agent is uniformly stirred and adjusted to be alkaline, preferably adjusted to a pH value of 8.5-12, more preferably adjusted to a pH value of 9-11;
  • the The reagent used to adjust the mixture to alkalinity is preferably one or more of ammonia water, sodium hydroxide, sodium carbonate, potassium hydroxide and urea; the present invention adjusts the mixture to alkalinity, which can ensure that OH- With a certain concentration, it is conducive to the complete precipitation of supplementary elements.
  • the ammonium salt preferably includes one or more of ammonium carbonate, ammonium bicarbonate and ammonium oxalate; the quality of the ammonium salt is preferably 10-80% of the quality of the nickel-cobalt-manganese slag, and more It is preferably 15-40%; the ammonium salt provides ammonium ions, which can control the morphology of the product and improve the sphericity of the product.
  • the components in the mixed slurry preferably further include a nickel source, a cobalt source and a manganese source;
  • the nickel source is preferably nickel sulfate, the cobalt source is preferably cobalt sulfate, and the manganese source is preferably
  • the present invention supplements the trace amounts of nickel, cobalt and manganese lost in the process of selective extraction of lithium by adding nickel source, cobalt source and manganese source to the waste nickel-cobalt lithium manganate ternary positive electrode material.
  • the present invention is preferably based on waste nickel-cobalt-manganese.
  • the type of lithium oxide ternary cathode material controls the amount of nickel source, cobalt source and manganese source added.
  • the waste nickel cobalt lithium manganate ternary cathode material is NCM523 (that is, the molar ratio of nickel element, cobalt element and manganese element is 5:2:3)
  • the present invention makes the molar ratio of nickel element, cobalt element and manganese element in the mixture of nickel-cobalt-manganese slag, nickel source, cobalt source and manganese source by adding nickel source, cobalt source and manganese source to be: 5:2:3; in the specific embodiment of the present invention, it is preferable to first detect the nickel, cobalt, and manganese content in the nickel-cobalt-manganese slag, and then determine the nickel source and the cobalt source in combination with the detection result and the type of the ternary positive electrode material.
  • the additional nickel source, cobalt source and manganese source may not be added.
  • the present invention performs a hydrothermal reaction on the mixed slurry to obtain a ternary precursor.
  • the hydrothermal reaction includes a heating stage and a holding stage that are performed in sequence, the heating stage includes a first stage and a second stage that are performed in sequence, and the first stage is heated from room temperature to 200° C.
  • the temperature is 1.5 ⁇ 3°C/min, preferably 2 ⁇ 2.5°C/min, and the temperature of the second stage is heated from 200°C to the temperature of the holding stage, and the heating rate is 0.4 ⁇ 1.3°C/min, preferably 0.5 ⁇ 1°C/min ;
  • the temperature of the said holding stage is 250 ⁇ 380 °C, preferably 280 ⁇ 350 °C, the time is preferably 2 ⁇ 6h, more preferably 3 ⁇ 4h, the pressure is preferably 5 ⁇ 15MPa, more preferably 8 ⁇ 12MPa;
  • the hydrothermal reaction is preferably carried out in an autoclave; the present invention carries out the hydrothermal reaction under higher pressure, and the temperature rise process in the low temperature zone (room temperature to 200° C.) has little effect on the reaction, so a higher temperature rise rate can be used to heat up the reaction.
  • the gas pressure changes violently with the increase of temperature, and the influence on the reaction is intensified, so it is necessary to control a lower heating rate; controlling the heating rate within the scope of the present invention can ensure that the water Stable thermal reaction.
  • the temperature in the heat preservation stage of the hydrothermal reaction is controlled at 250-380 DEG C, which can improve the reduction reaction rate and is beneficial to the control of the morphology of the precursor.
  • the oxides of nickel, cobalt, and manganese undergo a reduction reaction under the action of a reducing agent to generate the corresponding +2-valent metal hydroxide or carbonate, and the broken high-valent nickel, cobalt, and manganese oxides are directly reduced. and recovered to the morphology of the ternary precursor.
  • the reducing agent as sodium sulfide or ammonium sulfide as an example to illustrate the reaction that occurs in the hydrothermal reaction process
  • the reaction formula can be approximately expressed as follows:
  • the above-mentioned reduction product when carbonate exists, the above-mentioned reduction product can be converted into carbonate under the action of carbonate, for example, when ammonium salt is ammonium carbonate, the reaction formula is as follows:
  • Nickel has a +2 valence and does not require further reduction.
  • a ternary precursor is gradually formed together with the reduction product.
  • the product feed liquid is preferably cooled and filtered, and then the filter cake is washed and dried in turn to obtain a ternary precursor; the washing times are preferably 2 to 5 times, and the washing uses
  • the preservative is preferably deionized water; the present invention has no special requirements for the drying temperature, as long as the moisture in the filter cake can be completely removed by drying.
  • the ternary precursor is specifically nickel cobalt manganese hydroxide or nickel cobalt manganese carbonate, and the chemical formula is Ni x Co y Mn (1-xy) (OH) 2 or Ni x Co y Mn ( 1-xy) CO 3 , the obtained precursor of the nickel-cobalt-lithium-manganate ternary cathode material has a spherical morphology and a particle size of 4-10 nm.
  • Fig. 1 is the schematic flow sheet of regeneration ternary precursor in the embodiment of the present invention, wherein nickel-cobalt-manganese slag is the solid material remaining after ternary waste selectively extracts lithium, nickel-cobalt-manganese slag and reducing agent are mixed and carry out component replenishment, Then, hydrothermal regeneration is performed to obtain a ternary precursor material, and the ternary precursor material is subjected to high-temperature solid-phase reconstruction to obtain a ternary positive electrode material.
  • Collect waste nickel cobalt lithium manganate ternary cathode waste (NCM523 type or NCM622 type), grind and pulverize it into powder, mix with oxalic acid in a mass ratio of 1:0.6, stir evenly, and place the mixture in a muffle furnace calcination at a temperature of 180 ° C for a period of 60 min, the muffle furnace is closed, and when the calcined product is lowered to room temperature, it is mixed with potassium oxalate in a mass ratio of 1:0.2.
  • the roasting temperature is 600 ° C, and the roasting time is 100 min; after the second-stage roasting is completed, the second-stage roasting product is mixed with water in a mass ratio of 1:5, at room temperature. After leaching for 40 minutes, the solid-liquid separation was performed to obtain a lithium-rich solution, and the remaining solid phase materials were dried to obtain nickel-cobalt-manganese slag.
  • Fig. 2 is the XRD pattern of the obtained nickel-cobalt-manganese slag, and it can be seen from Fig. 2 that the existence state of nickel-cobalt-manganese in the nickel-cobalt-manganese slag is mainly oxide.
  • Fig. 3 is a SEM image of the obtained nickel-cobalt-manganese slag. It can be seen from Fig. 3 that the morphology of the nickel-cobalt-manganese slag is irregular granular.
  • NiCM523 type nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3.
  • the ternary precursor is calcined with lithium to obtain a ternary positive electrode material of nickel cobalt lithium manganate, wherein the addition amount of lithium is 1.08 times the chemical dose ratio, and the calcination temperature is 850°C.
  • the electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 152.3mAh/g, and the discharge capacity can reach 95.7% of the initial capacity after 100 discharge cycles at 0.1C, showing good charge-discharge capacity. cycle performance.
  • FIG. 4 is the XRD pattern of the nickel-cobalt lithium manganate ternary cathode material obtained by calcining with lithium. It can be seen from Figure 4 that the XRD peaks of the obtained nickel-cobalt lithium manganate ternary cathode material are consistent with the standard card.
  • FIG. 5 is a SEM image of a nickel-cobalt lithium manganate ternary cathode material obtained by calcining with lithium. It can be seen from FIG. 5 that the morphology of the obtained nickel-cobalt lithium manganate ternary cathode material is spherical.
  • NiCM523 type nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3.
  • the ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material.
  • the electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 153.1mAh/g, the discharge cycle at 0.1C is 100 times, and the discharge capacity reaches 96.1% of the initial capacity, with good charge-discharge capacity. cycle performance.
  • NiCM622 type nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM622 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 6:2:2.
  • the ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material.
  • the electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 155.3mAh/g, and at 0.1C for 100 discharge cycles, the discharge capacity reaches 95.6% of the initial capacity, and it has a good charge-discharge capacity. cycle performance.
  • NiCM622 type nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM622 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 6:2:2.
  • the ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material.
  • the electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 155.6mAh/g, and the discharge capacity can reach 96.3% of the initial capacity after 100 discharge cycles at 0.1C. cycle performance.
  • NiCM523 type nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3.
  • the hydrothermal reaction product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary cathode material was tested.
  • the results showed that the specific capacity of the first discharge at 0.1C was only 65.7mAh/g, and the charge-discharge cycle Poor performance, fast decay, failed to restore electrochemical performance.
  • nickel-cobalt-manganese slag remaining after selective extraction of lithium from ternary waste (type 523), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel and cobalt-manganese is 5:2:3.
  • the above product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary positive electrode material was tested.
  • the results showed that the first discharge specific capacity at 0.1C was only 72.3mAh/g, and the charge-discharge cycle performance was poor. The decay is fast and the electrochemical performance cannot be recovered.
  • the hydrothermal product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary positive electrode material was tested.
  • the results showed that the specific capacity of the first discharge at 0.1C was only 105.7mAh/g, and the charge-discharge cycle performance was relatively high. poor, the decay is also fast, and the electrochemical performance cannot be recovered.
  • Figures 6-9 are the SEM images of the ternary precursors obtained in Examples 1-4 in sequence
  • Figures 10-12 are the SEM images of the products obtained in Comparative Examples 1-3 in sequence.
  • the morphology of the ternary precursors obtained in Examples 1 to 4 is uniform spherical particles.
  • Figure 3 it can be seen from Figure 3 that the morphology and raw materials (nickel-cobalt) of the ternary precursors obtained after regeneration Compared with manganese slag), a great change has taken place, and the spherical shape is basically restored.
  • Figures 10 to 12 it can be seen that the hydrothermal products obtained in Comparative Examples 1 to 3 are mostly irregular particles.

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Abstract

A method for regenerating a ternary precursor by using a nickel-cobalt-manganese residue, comprising: mixing a nickel-cobalt-manganese residue, water, and a reducing agent, adjusting the obtained mixed solution to alkaline, and then mixing same with an ammonium salt to obtain a mixed slurry; and carrying out a hydrothermal reaction on the mixed slurry to obtain a ternary precursor. The nickel-cobalt-manganese residue and the reducing agent are mixed for a hydrothermal reaction; under the action of the reducing agent, a metal oxide in the nickel-cobalt-manganese residue is reduced to a corresponding +2-valent metal hydroxide or carbonate; the morphology and particle size of the product are controlled by adjusting the pH value, adding an ammonium salt, and controlling the hydrothermal reaction temperature; finally, the obtained product can restore the morphology and electrochemical performance of the original ternary precursor. The method for regenerating a ternary precursor by using a nickel-cobalt-manganese residue allows for direct reduction of a nickel-cobalt-manganese residue into a ternary precursor, can implement recycling of waste ternary positive electrode materials, and has a great application prospect.

Description

一种利用镍钴锰渣再生三元前驱体的方法A method for regenerating ternary precursors using nickel-cobalt-manganese slag
本申请要求于2021年01月04日提交中国专利局、申请号为202110002935.3、发明名称为“利用镍钴锰渣再生三元前驱体的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110002935.3 and the invention titled "Method for Regenerating Ternary Precursors Using Nickel-Cobalt-Manganese Slag", which was submitted to the China Patent Office on January 4, 2021, the entire contents of which are by reference Incorporated in this application.
技术领域technical field
本发明涉及废旧三元正极材料回收技术领域,尤其涉及一种利用镍钴锰渣再生三元前驱体的方法。The invention relates to the technical field of recycling waste ternary positive electrode materials, in particular to a method for regenerating ternary precursors by using nickel cobalt manganese slag.
背景技术Background technique
镍钴锰酸锂三元正极材料(NCM)具有能量密度高、成本相对较低、循环性能优异等优点,是目前量产的正极材料中最有发展前景的一种。未来,随着新能源汽车产销量持续攀升,三元电池产量的不断扩张将带动三元正极材料市场进一步扩大。Nickel-cobalt lithium manganate ternary cathode material (NCM) has the advantages of high energy density, relatively low cost, and excellent cycle performance, and is the most promising cathode material currently in mass production. In the future, as the production and sales of new energy vehicles continue to rise, the continuous expansion of ternary battery production will drive the further expansion of the ternary cathode material market.
锂离子电池经多次充放电循环之后,电池结构会发生改变,造成锂离子电池失效报废,大量锂离子电池的生产与使用势必带来废旧锂离子电池的爆发式产生。按商用车(3年电池寿命)和乘用车(5年电池寿命)所使用的动力锂电池报废量,将随着新能源汽车产销量的猛增,动力电池退役高峰亦随之而来,据前瞻产业研究院报告显示,仅以拆解回收废旧动力电池中金属元素的价值估算,中国动力电池回收市场规模目前已超过50亿元,2020年预计将突破100亿元,2023年会达到250亿元的规模。After the lithium-ion battery has been charged and discharged for many times, the battery structure will change, causing the lithium-ion battery to fail and be scrapped. The production and use of a large number of lithium-ion batteries will inevitably lead to the explosive generation of waste lithium-ion batteries. According to the scrapped amount of power lithium batteries used in commercial vehicles (3-year battery life) and passenger cars (5-year battery life), with the sharp increase in the production and sales of new energy vehicles, the peak of power battery retirement will also follow. According to the report of the Prospective Industry Research Institute, only the value of metal elements in the dismantling and recycling of waste power batteries is estimated, and the market size of China's power battery recycling market has exceeded 5 billion yuan. billions of dollars.
目前,废旧NCM一般采用高酸全溶的方法进行处理回收,NCM中的Ni、Co和Mn分别以+2、+3及+4价存在,还存在少量的Ni(Ⅲ)和Mn(Ⅲ)。为了将高价态的Co(Ⅲ)、Mn(Ⅲ)、Ni(Ⅲ)和Mn(Ⅳ)转化成更容易被酸浸出的低价态的Co(Ⅱ)、Mn(Ⅱ)及Ni(Ⅱ),通常加入适量的还原剂,采用高酸全溶的方法将NCM转化成含Ni、Co、Mn、Li的浸出液,该方法涉及高酸溶解和化学沉淀或萃取等过程,酸碱耗量大、环保压力大、工艺流程长,且会产生额外的废物,造成二次污染。At present, waste NCM is generally treated and recovered by the method of high acid and total dissolution. Ni, Co and Mn in NCM exist in the valence of +2, +3 and +4 respectively, and there are also a small amount of Ni(III) and Mn(III) . In order to convert high-valence Co(III), Mn(III), Ni(III) and Mn(IV) into low-valence Co(II), Mn(II) and Ni(II) which are more easily leached by acid , usually add an appropriate amount of reducing agent, and convert NCM into a leaching solution containing Ni, Co, Mn, and Li by using a high-acid full-dissolving method. This method involves high-acid dissolution and chemical precipitation or extraction processes. The environmental protection pressure is high, the process flow is long, and additional waste will be generated, causing secondary pollution.
专利CN110835117A中公开了一种从废旧三元正极材料中选择性提锂的方法,其中通过焙烧、水浸等手段将锂提取到水中,得到富锂溶液, 剩余废渣为镍钴锰渣,该专利中并没有记载剩余的镍钴锰渣该如何进一步处理。Patent CN110835117A discloses a method for selectively extracting lithium from waste ternary positive electrode materials, wherein lithium is extracted into water by means of roasting, water immersion, etc., to obtain a lithium-rich solution, and the remaining waste residue is nickel-cobalt-manganese residue. There is no description of how the remaining nickel-cobalt-manganese slag should be further treated.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种利用镍钴锰渣再生三元前驱体的方法。本发明提供的方法能够利用三元正极材料选择性提锂后剩余的镍钴锰渣直接再生三元前驱体,且再生的三元前驱体能够恢复原始三元前驱体的形貌和电化学性能。In view of this, the present invention provides a method for regenerating ternary precursors from nickel-cobalt-manganese slag. The method provided by the invention can directly regenerate the ternary precursor by utilizing the nickel-cobalt-manganese slag remaining after the selective lithium extraction of the ternary cathode material, and the regenerated ternary precursor can restore the morphology and electrochemical performance of the original ternary precursor .
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种利用镍钴锰渣再生三元前驱体的方法,包括以下步骤:A method for utilizing nickel-cobalt-manganese slag to regenerate ternary precursor, comprising the following steps:
将镍钴锰渣、水和还原剂混合,将所得混合物调节至碱性,然后再与铵盐混合,得到混合料浆;所述镍钴锰渣为废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的废渣;Mixing nickel-cobalt-manganese slag, water and a reducing agent, adjusting the obtained mixture to alkaline, and then mixing with ammonium salt to obtain a mixed slurry; the nickel-cobalt-manganese slag is selected from waste nickel-cobalt-manganate lithium ternary positive electrode material The residual residue after lithium extraction;
将所述混合料浆进行水热反应,得到三元前驱体;所述水热反应包括依次进行的升温阶段和保温阶段,所述保温阶段的温度为250~380℃。The mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor; the hydrothermal reaction includes a heating stage and a heat preservation stage that are performed in sequence, and the temperature of the heat preservation stage is 250-380°C.
优选的,所述混合料浆中的组分还包括镍源、钴源和锰源。Preferably, the components in the mixed slurry further include a nickel source, a cobalt source and a manganese source.
优选的,所述镍源为硫酸镍,所述钴源为硫酸钴,所述锰源为硫酸锰。Preferably, the nickel source is nickel sulfate, the cobalt source is cobalt sulfate, and the manganese source is manganese sulfate.
优选的,所述还原剂包括硫化物、亚硫酸盐、硫代硫酸盐、肼、羟胺和醛中的一种或几种。Preferably, the reducing agent includes one or more of sulfide, sulfite, thiosulfate, hydrazine, hydroxylamine and aldehyde.
优选的,所述硫化物包括硫化钠、硫化钾、硫化铵、硫化锌和硫化氢中的一种或几种;所述亚硫酸盐包括亚硫酸钠、亚硫酸铵、亚硫酸钾、亚硫酸锌和亚硫酸氢钠中的一种或几种;所述硫代硫酸盐包括硫代硫酸钠、硫代硫酸铵和硫代硫酸钾中的一种或几种。Preferably, the sulfide includes one or more of sodium sulfide, potassium sulfide, ammonium sulfide, zinc sulfide and hydrogen sulfide; the sulfite includes sodium sulfite, ammonium sulfite, potassium sulfite, zinc sulfite and One or more of sodium bisulfite; the thiosulfate includes one or more of sodium thiosulfate, ammonium thiosulfate and potassium thiosulfate.
优选的,所述还原剂的质量为所述镍钴锰渣质量的8~40%。Preferably, the mass of the reducing agent is 8-40% of the mass of the nickel-cobalt-manganese slag.
优选的,将所述混合物调节至碱性所用的试剂包括氨水、氢氧化钠、碳酸钠、氢氧化钾和脲中的一种或几种;将所述混合物的pH值调节至8.5~12。Preferably, the reagents used to adjust the mixture to be alkaline include one or more of ammonia water, sodium hydroxide, sodium carbonate, potassium hydroxide and urea; the pH value of the mixture is adjusted to 8.5-12.
优选的,所述铵盐包括碳酸铵、碳酸氢铵和草酸铵中的一种或几种。Preferably, the ammonium salt includes one or more of ammonium carbonate, ammonium bicarbonate and ammonium oxalate.
优选的,所述铵盐的质量为所述镍钴锰渣质量的10~80%。Preferably, the mass of the ammonium salt is 10-80% of the mass of the nickel-cobalt-manganese slag.
优选的,所述保温阶段时间为2~6h,压力为5~15MPa。Preferably, the holding time is 2 to 6 hours, and the pressure is 5 to 15 MPa.
优选的,所述升温阶段包括依次进行的第一阶段和第二阶段,所述第一阶段自室温升温至200℃,升温速率为1.5~3℃/min,所述第二阶段自200℃升温至保温阶段的温度,升温速率为0.4~1.3℃/min。Preferably, the heating stage includes a first stage and a second stage that are carried out in sequence, the first stage is heated from room temperature to 200°C, the heating rate is 1.5-3°C/min, and the second stage is heated from 200°C To the temperature in the holding stage, the heating rate is 0.4-1.3°C/min.
优选的,所述废旧镍钴锰酸锂三元正极材料包括NCM523或NCM622。Preferably, the waste nickel cobalt lithium manganate ternary positive electrode material includes NCM523 or NCM622.
本发明提供了一种利用镍钴锰渣再生三元前驱体的方法,包括以下步骤:将镍钴锰渣、水和还原剂混合,将所得混物调节至碱性,然后再与铵盐混合,得到混合料浆;所述镍钴锰渣为废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的废渣;将所述混合料浆进行水热反应,得到三元前驱体;所述水热反应包括依次进行升温阶段和保温阶段,所述保温阶段的温度为250~380℃。本发明将镍钴锰渣和还原剂混合进行水热反应,在还原剂作用下,将镍钴锰渣中的高价金属还原至+2价,且通过加入铵盐、控制水热反应温度对产物的形貌和颗粒尺寸进行控制,最终使所得产物恢复原始三元前驱体的形貌和电化学性能。The invention provides a method for regenerating a ternary precursor by utilizing nickel-cobalt-manganese slag, comprising the following steps: mixing nickel-cobalt-manganese slag, water and a reducing agent, adjusting the obtained mixture to alkaline, and then mixing with ammonium salt to obtain a mixed slurry; the nickel-cobalt-manganese slag is the waste residue remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material; the mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor; The hydrothermal reaction includes a heating stage and a heat preservation stage in sequence, and the temperature of the heat preservation stage is 250-380°C. In the invention, the nickel-cobalt-manganese slag is mixed with a reducing agent to carry out a hydrothermal reaction, and under the action of the reducing agent, the high-valent metals in the nickel-cobalt-manganese slag are reduced to +2 valence, and the product is reduced by adding ammonium salt and controlling the hydrothermal reaction temperature. The morphology and particle size of the obtained product can be controlled to restore the morphology and electrochemical performance of the original ternary precursor.
本发明提供的方法以废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的镍钴锰渣为原料直接再生三元前驱体,整个过程中无需净化除杂和萃取分离,工艺流程短,成本低,且无需采用高酸对镍钴锰渣进行溶解,解决了传统的高酸全溶法酸碱消耗量大、环保压力大的问题;本发明提供的方法能够实现废旧三元正极材料的循环利用,降低我国钴、镍、锂资源的对外依存度,稳定下游需求持续高速增长的钴资源价格,有利于促进我国新能源汽车的持续健康发展,极具应用前景。The method provided by the invention uses the nickel-cobalt-manganese slag remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material as the raw material to directly regenerate the ternary precursor, and the whole process does not require purification, impurity removal and extraction separation, and the technological process is short. , the cost is low, and there is no need to use high acid to dissolve the nickel-cobalt-manganese slag, which solves the problems of large acid-base consumption and high environmental protection pressure in the traditional high-acid full-dissolving method; the method provided by the invention can realize the waste ternary positive electrode material. Recycling, reducing my country's external dependence on cobalt, nickel and lithium resources, and stabilizing the price of cobalt resources, which continue to grow rapidly in downstream demand, are conducive to promoting the sustainable and healthy development of my country's new energy vehicles and have great application prospects.
此外,传统方法合成三元前驱体时以金属盐为原料,通过金属离子和OH -或CO 3 2-的反应制备得到三元前驱体,反应过程中需要使用大量氨水或碳酸盐,成本较高,本发明提供的方法以镍钴锰渣为原料,镍钴锰渣中的镍、钴、锰元素以氧化物形式存在,镍钴锰的氧化物在碱性条件下进行还原反应,所需的OH -的量较少,因而制备三元前驱体的成本更低,节省了大量氨水,缓解了环保压力。 In addition, the traditional method of synthesizing ternary precursors uses metal salts as raw materials, and prepares ternary precursors through the reaction of metal ions and OH - or CO 3 2- . In the reaction process, a large amount of ammonia water or carbonate is required, and the cost is relatively high. High, the method provided by the present invention uses nickel-cobalt-manganese slag as raw material, nickel, cobalt and manganese elements in the nickel-cobalt-manganese slag exist in the form of oxides, and the oxides of nickel-cobalt-manganese undergo a reduction reaction under alkaline conditions, and the required The amount of OH - is less, so the cost of preparing the ternary precursor is lower, a lot of ammonia water is saved, and the pressure on environmental protection is relieved.
进一步的,本发明采用的药剂均为工业上常见、低廉的化工原料,再生三元前驱体的成本更低。Further, the medicaments used in the present invention are all common and low-cost chemical raw materials in the industry, and the cost of regenerating the ternary precursor is lower.
实施例结果表明:采用本发明的方法再生的三元前驱体形貌和颗粒尺 寸与原始三元前驱体相似,采用再生的三元前驱体制备的三元正极材料放电比容量高,充放电循环性能好。The results of the examples show that the morphology and particle size of the ternary precursors regenerated by the method of the present invention are similar to the original ternary precursors, and the ternary cathode materials prepared by using the regenerated ternary precursors have high discharge specific capacity and charge-discharge cycles. Good performance.
附图说明Description of drawings
图1为本发明实施例中再生三元前驱体的流程示意图;Fig. 1 is the schematic flow chart of regeneration ternary precursor in the embodiment of the present invention;
图2为镍钴锰渣的XRD图;Fig. 2 is the XRD pattern of nickel-cobalt-manganese slag;
图3为镍钴锰渣的SEM图;Fig. 3 is the SEM image of nickel-cobalt-manganese slag;
图4为实施例1中配锂锻烧所得镍钴锰酸锂三元正极材料的XRD图;Fig. 4 is the XRD pattern of the nickel-cobalt lithium manganate ternary positive electrode material obtained by lithium calcination in Example 1;
图5为实施例1中配锂锻烧所得镍钴锰酸锂三元正极材料的SEM图;Fig. 5 is the SEM image of the nickel-cobalt lithium manganate ternary positive electrode material obtained by lithium calcination in Example 1;
图6为实施例1所得三元前驱体的SEM图;Fig. 6 is the SEM image of the ternary precursor obtained in Example 1;
图7为实施例2所得三元前驱体的SEM图;Fig. 7 is the SEM image of the ternary precursor obtained in Example 2;
图8为实施例3所得三元前驱体的SEM图;Fig. 8 is the SEM image of the ternary precursor obtained in Example 3;
图9为实施例4所得三元前驱体的SEM图;Fig. 9 is the SEM image of the ternary precursor obtained in Example 4;
图10为对比例1所得水热产物的SEM图;Figure 10 is the SEM image of the hydrothermal product obtained in Comparative Example 1;
图11为对比例2所得水热产物的SEM图;Figure 11 is the SEM image of the hydrothermal product obtained in Comparative Example 2;
图12为对比例3所得水热产物的SEM图。FIG. 12 is a SEM image of the hydrothermal product obtained in Comparative Example 3. FIG.
具体实施方式Detailed ways
本发明提供了一种利用镍钴锰渣再生三元前驱体的方法,包括以下步骤:The invention provides a method for utilizing nickel-cobalt-manganese slag to regenerate ternary precursor, comprising the following steps:
将镍钴锰渣、水和还原剂混合,将所得混合物调节至碱性,然后再与铵盐混合,得到混合料浆;所述镍钴锰渣为废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的废渣;Mixing nickel-cobalt-manganese slag, water and a reducing agent, adjusting the obtained mixture to alkaline, and then mixing with ammonium salt to obtain a mixed slurry; the nickel-cobalt-manganese slag is selected from waste nickel-cobalt-manganate lithium ternary positive electrode material The residual residue after lithium extraction;
将所述混合料浆进行水热反应,得到三元前驱体;所述水热反应包括依次进行的升温阶段和保温阶段,所述保温阶段的温度为250~380℃。The mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor; the hydrothermal reaction includes a heating stage and a heat preservation stage that are performed in sequence, and the temperature of the heat preservation stage is 250-380°C.
在本发明中,所述镍钴锰渣为废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的废渣;所述镍钴锰渣中含有的主要元素为镍、钴、锰、氧,其中Ni、Co和Mn分别以+2、+3及+4价存在。本发明对所述镍钴锰酸锂三元正极材料的型号没有特殊要求,本领域常见的废旧镍钴锰酸锂三元正极材料均可,具体如NCM523、NCM622。在本发明的具体实施例中,所述选择性提锂优选按照CN110835117A中公开的方法进行,具体步骤如下:In the present invention, the nickel-cobalt-manganese slag is the waste residue remaining after the selective extraction of lithium from the waste nickel-cobalt lithium manganate ternary positive electrode material; the main elements contained in the nickel-cobalt-manganese slag are nickel, cobalt, manganese, oxygen , in which Ni, Co, and Mn exist in valences of +2, +3, and +4, respectively. The present invention does not have special requirements on the type of the nickel-cobalt lithium manganate ternary positive electrode material, and any common waste nickel-cobalt lithium manganate ternary positive electrode material in the art can be used, such as NCM523 and NCM622. In a specific embodiment of the present invention, the selective lithium extraction is preferably carried out according to the method disclosed in CN110835117A, and the specific steps are as follows:
将废旧三元正极材料粉与酸混合,进行一段焙烧,得到一段焙烧产物;Mixing waste ternary positive electrode material powder with acid, and performing one-stage roasting to obtain a one-stage roasting product;
将一段焙烧产物与助剂混合,进行二段焙烧,得到二段焙烧产物;Mix one-stage roasting product with auxiliary agent, carry out two-stage roasting, obtain two-stage roasting product;
将二段焙烧产物放入水中浸出,固液分离,得到富锂溶液。The second-stage roasting product is put into water for leaching and solid-liquid separation to obtain a lithium-rich solution.
其中,固液分离后得到的固体物料中富含大量的钴、镍、锰金属元素,即为本发明所述的镍钴锰渣。Wherein, the solid material obtained after solid-liquid separation is rich in a large amount of cobalt, nickel and manganese metal elements, which is the nickel-cobalt-manganese slag of the present invention.
本发明将镍钴锰渣、水和还原剂混合,将所得混合物调节至碱性,然后再与铵盐混合,得到混合料浆。在本发明中,所述水优选为去离子水;所述还原剂优选包括硫化物、亚硫酸盐、硫代硫酸盐、肼、羟胺和醛中的一种或几种;所述硫化物优选包括硫化钠、硫化钾、硫化铵、硫化锌和硫化氢中的一种或几种;所述亚硫酸盐优选包括亚硫酸钠、亚硫酸铵、亚硫酸钾、亚硫酸锌和亚硫酸氢钠中的一种或几种;所述硫代硫酸盐优选包括硫代硫酸钠、硫代硫酸铵和硫代硫酸钾中的一种或几种;本发明对所述醛的种类没有特殊要求,使用本领域技术人员熟知的具有还原性的醛均可,具体如甲醛。在本发明中,所述还原剂的质量优选为所述镍钴锰渣质量的8~40%,更优选为10~35%。In the present invention, nickel-cobalt-manganese slag, water and reducing agent are mixed, the obtained mixture is adjusted to be alkaline, and then mixed with ammonium salt to obtain mixed slurry. In the present invention, the water is preferably deionized water; the reducing agent preferably includes one or more of sulfide, sulfite, thiosulfate, hydrazine, hydroxylamine and aldehyde; the sulfide is preferably Including one or more of sodium sulfide, potassium sulfide, ammonium sulfide, zinc sulfide and hydrogen sulfide; the sulfite preferably includes sodium sulfite, ammonium sulfite, potassium sulfite, zinc sulfite and sodium bisulfite. One or more; the thiosulfate preferably includes one or more of sodium thiosulfate, ammonium thiosulfate and potassium thiosulfate; the present invention does not have special requirements for the type of the aldehyde, using this Any aldehydes with reducing properties that are well known to those skilled in the art can be used, such as formaldehyde. In the present invention, the mass of the reducing agent is preferably 8-40% of the mass of the nickel-cobalt-manganese slag, more preferably 10-35%.
本发明对所述镍钴锰渣、水和还原剂的混合方式没有特殊要求,能够实现均匀混合即可。本发明将镍钴锰渣、水和还原剂的混合物搅拌均匀,并调节至碱性,优选调节至pH值为8.5~12,更优选调节至pH值为9~11;在本发明中,将所述混合物调节至碱性所用的试剂优选为氨水、氢氧化钠、碳酸钠、氢氧化钾和脲中的一种或几种;本发明将混合物调节至碱性,能够保证混合体系中OH -具有一定的浓度,有利于补充元素沉淀完全。 The present invention has no special requirements on the mixing mode of the nickel-cobalt-manganese slag, water and the reducing agent, as long as uniform mixing can be achieved. In the present invention, the mixture of nickel-cobalt-manganese slag, water and reducing agent is uniformly stirred and adjusted to be alkaline, preferably adjusted to a pH value of 8.5-12, more preferably adjusted to a pH value of 9-11; in the present invention, the The reagent used to adjust the mixture to alkalinity is preferably one or more of ammonia water, sodium hydroxide, sodium carbonate, potassium hydroxide and urea; the present invention adjusts the mixture to alkalinity, which can ensure that OH- With a certain concentration, it is conducive to the complete precipitation of supplementary elements.
在本发明中,所述铵盐优选包括碳酸铵、碳酸氢铵和草酸铵中的一种或几种;所述铵盐的质量优选为所述镍钴锰渣质量的10~80%,更优选为15~40%;所述铵盐提供铵根离子,能够控制产物的形貌,提高产物的球形度。In the present invention, the ammonium salt preferably includes one or more of ammonium carbonate, ammonium bicarbonate and ammonium oxalate; the quality of the ammonium salt is preferably 10-80% of the quality of the nickel-cobalt-manganese slag, and more It is preferably 15-40%; the ammonium salt provides ammonium ions, which can control the morphology of the product and improve the sphericity of the product.
在本发明中,所述混合料浆中的组分优选还包括镍源、钴源和锰源;本所述镍源优选为硫酸镍,所述钴源优选为硫酸钴,所述锰源优选为硫酸锰,本发明通过加入镍源、钴源和锰源补充废旧镍钴锰酸锂三元正极材料选择性提锂过程中损失的微量镍、钴和锰,本发明优选根据废旧镍钴锰酸锂三元正极材料的型号控制镍源、钴源和锰源的补加量,例如,废旧镍钴 锰酸锂三元正极材料为NCM523(即镍元素、钴元素和锰元素的摩尔比为5:2:3)时,本发明通过补加镍源、钴源和锰源使镍钴锰渣、镍源、钴源和锰源的混合物中镍元素、钴元素和锰元素的摩尔比为5:2:3;在本发明的具体实施例中,优选先对镍钴锰渣中的镍、钴、锰含量进行检测,再结合检测结果和三元正极材料的型号确定镍源、钴源和锰源的补加量,若镍钴锰渣中的镍、钴、锰含量符合所需摩尔比,则可以不额外添加镍源、钴源和锰源。In the present invention, the components in the mixed slurry preferably further include a nickel source, a cobalt source and a manganese source; the nickel source is preferably nickel sulfate, the cobalt source is preferably cobalt sulfate, and the manganese source is preferably For manganese sulfate, the present invention supplements the trace amounts of nickel, cobalt and manganese lost in the process of selective extraction of lithium by adding nickel source, cobalt source and manganese source to the waste nickel-cobalt lithium manganate ternary positive electrode material. The present invention is preferably based on waste nickel-cobalt-manganese. The type of lithium oxide ternary cathode material controls the amount of nickel source, cobalt source and manganese source added. For example, the waste nickel cobalt lithium manganate ternary cathode material is NCM523 (that is, the molar ratio of nickel element, cobalt element and manganese element is 5:2:3), the present invention makes the molar ratio of nickel element, cobalt element and manganese element in the mixture of nickel-cobalt-manganese slag, nickel source, cobalt source and manganese source by adding nickel source, cobalt source and manganese source to be: 5:2:3; in the specific embodiment of the present invention, it is preferable to first detect the nickel, cobalt, and manganese content in the nickel-cobalt-manganese slag, and then determine the nickel source and the cobalt source in combination with the detection result and the type of the ternary positive electrode material. and the amount of manganese source added, if the nickel, cobalt, and manganese content in the nickel-cobalt-manganese slag meets the required molar ratio, the additional nickel source, cobalt source and manganese source may not be added.
得到混合料浆后,本发明将所述混合料浆进行水热反应,得到三元前驱体。在本发明中,所述水热反应包括依次进行的升温阶段和保温阶段,所述升温阶段包括依次进行的第一阶段和第二阶段,所述第一阶段自室温升温至200℃,升温速率为1.5~3℃/min,优选为2~2.5℃/min,所述第二阶段自200℃升温至保温阶段的温度,升温速率为0.4~1.3℃/min,优选为0.5~1℃/min;所述保温阶段的温度为250~380℃,优选为280~350℃,时间优选为2~6h,更优选为3~4h,压力优选为5~15MPa,更优选为8~12MPa;所述水热反应优选在高压反应釜中进行;本发明在较高的压力下进行水热反应,低温区(室温至200℃)升温过程对反应的影响不大,因而可以采用较高的升温速率升温,达到高温区(200℃以上)后,随着温度的上升气体压力变化剧烈,对反应的影响加剧,因而需要控制较低的升温速率;将升温速率控制在本发明的范围内,能够保证水热反应的稳定进行。After the mixed slurry is obtained, the present invention performs a hydrothermal reaction on the mixed slurry to obtain a ternary precursor. In the present invention, the hydrothermal reaction includes a heating stage and a holding stage that are performed in sequence, the heating stage includes a first stage and a second stage that are performed in sequence, and the first stage is heated from room temperature to 200° C. The temperature is 1.5~3℃/min, preferably 2~2.5℃/min, and the temperature of the second stage is heated from 200℃ to the temperature of the holding stage, and the heating rate is 0.4~1.3℃/min, preferably 0.5~1℃/min ; The temperature of the said holding stage is 250~380 ℃, preferably 280~350 ℃, the time is preferably 2~6h, more preferably 3~4h, the pressure is preferably 5~15MPa, more preferably 8~12MPa; The hydrothermal reaction is preferably carried out in an autoclave; the present invention carries out the hydrothermal reaction under higher pressure, and the temperature rise process in the low temperature zone (room temperature to 200° C.) has little effect on the reaction, so a higher temperature rise rate can be used to heat up the reaction. , after reaching the high temperature region (above 200°C), the gas pressure changes violently with the increase of temperature, and the influence on the reaction is intensified, so it is necessary to control a lower heating rate; controlling the heating rate within the scope of the present invention can ensure that the water Stable thermal reaction.
本发明将水热反应保温阶段的温度控制在250~380℃,能够提高还原反应速率,有利于前驱体形貌的控制。In the present invention, the temperature in the heat preservation stage of the hydrothermal reaction is controlled at 250-380 DEG C, which can improve the reduction reaction rate and is beneficial to the control of the morphology of the precursor.
在水热反应过程中,镍钴锰的氧化物在还原剂的作用下发生还原反应,生成对应的+2价金属氢氧化物或碳酸盐,破碎的高价镍钴锰氧化物直接被还原,并恢复成三元前驱体的形貌。以所述还原剂为硫化钠或硫化铵为例说明水热反应过程中发生的反应,反应式可近似表达如下:During the hydrothermal reaction, the oxides of nickel, cobalt, and manganese undergo a reduction reaction under the action of a reducing agent to generate the corresponding +2-valent metal hydroxide or carbonate, and the broken high-valent nickel, cobalt, and manganese oxides are directly reduced. and recovered to the morphology of the ternary precursor. Taking the reducing agent as sodium sulfide or ammonium sulfide as an example to illustrate the reaction that occurs in the hydrothermal reaction process, the reaction formula can be approximately expressed as follows:
还原剂为硫化钠时:When the reducing agent is sodium sulfide:
4MnO 2+Na 2S+4H 2O=4Mn(OH) 2+Na 2SO 4 4MnO 2 +Na 2 S+4H 2 O=4Mn(OH) 2 +Na 2 SO 4
4Co 3O 4+Na 2S+12H 2O=12Co(OH) 2+Na 2SO 4 4Co 3 O 4 +Na 2 S+12H 2 O=12Co(OH) 2 +Na 2 SO 4
还原剂为硫化铵时:When the reducing agent is ammonium sulfide:
4MnO 2+(NH 4) 2S+4H 2O=4Mn(OH) 2+(NH 4) 2SO 4 4MnO 2 +(NH 4 ) 2 S+4H 2 O=4Mn(OH) 2 +(NH 4 ) 2 SO 4
4Co 3O 4+(NH 4) 2S+12H 2O=12Co(OH) 2+(NH 4) 2SO 4 4Co 3 O 4 +(NH 4 ) 2 S+12H 2 O=12Co(OH) 2 +(NH 4 ) 2 SO 4
在本发明中,当碳酸盐存在时,则上述还原产物可在碳酸盐的作用下转化成碳酸盐,例如,当铵盐为碳酸铵时,反应式如下:In the present invention, when carbonate exists, the above-mentioned reduction product can be converted into carbonate under the action of carbonate, for example, when ammonium salt is ammonium carbonate, the reaction formula is as follows:
Mn(OH) 2+(NH 4) 2CO 3=MnCO 3+2NH 3·H 2O Mn(OH) 2 +(NH 4 ) 2 CO 3 =MnCO 3 +2NH 3 ·H 2 O
Co(OH) 2+(NH 4) 2CO 3=CoCO 3+2NH 3·H 2O Co(OH) 2 +(NH 4 ) 2 CO 3 =CoCO 3 +2NH 3 ·H 2 O
镍呈+2价,不需进一步还原,在锰钴氧化物水热还原过程中逐步与还原产物一起生成三元前驱体。Nickel has a +2 valence and does not require further reduction. During the hydrothermal reduction of manganese-cobalt oxides, a ternary precursor is gradually formed together with the reduction product.
水热反应完成后,本发明优选将产物料液冷却后过滤,然后将滤饼依次进行洗涤和干燥,得到三元前驱体;所述洗涤的次数优选为2~5次,所述洗涤用洗涤剂优选为去离子水;本发明对所述干燥的温度没有特殊要求,能够将滤饼中的水分完全干燥去除即可。在本发明中,所述三元前驱体具体为镍钴锰氢氧化物或镍钴锰碳酸盐,化学式为Ni xCo yMn (1-x-y)(OH) 2或Ni xCo yMn (1-x-y)CO 3,获得的镍钴锰酸锂三元正极材料前驱体的形貌为球形,颗粒尺寸为4~10nm。 After the hydrothermal reaction is completed, in the present invention, the product feed liquid is preferably cooled and filtered, and then the filter cake is washed and dried in turn to obtain a ternary precursor; the washing times are preferably 2 to 5 times, and the washing uses The preservative is preferably deionized water; the present invention has no special requirements for the drying temperature, as long as the moisture in the filter cake can be completely removed by drying. In the present invention, the ternary precursor is specifically nickel cobalt manganese hydroxide or nickel cobalt manganese carbonate, and the chemical formula is Ni x Co y Mn (1-xy) (OH) 2 or Ni x Co y Mn ( 1-xy) CO 3 , the obtained precursor of the nickel-cobalt-lithium-manganate ternary cathode material has a spherical morphology and a particle size of 4-10 nm.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention.
图1为本发明实施例中再生三元前驱体的流程示意图,其中镍钴锰渣为三元废料选择性提锂后剩余的固体物料,镍钴锰渣和还原剂混合并进行成分补量,之后进行水热再生,得到三元前驱体材料,三元前驱体材料进行高温固相再造,即可得到三元正极材料。Fig. 1 is the schematic flow sheet of regeneration ternary precursor in the embodiment of the present invention, wherein nickel-cobalt-manganese slag is the solid material remaining after ternary waste selectively extracts lithium, nickel-cobalt-manganese slag and reducing agent are mixed and carry out component replenishment, Then, hydrothermal regeneration is performed to obtain a ternary precursor material, and the ternary precursor material is subjected to high-temperature solid-phase reconstruction to obtain a ternary positive electrode material.
实施例中的镍钴锰渣通过以下步骤得到:The nickel-cobalt-manganese slag in the embodiment is obtained by the following steps:
收集废旧镍钴锰酸锂三元正极废料(NCM523型或NCM622型),将其研磨粉碎成粉状物,与草酸以1:0.6的质量比混合,搅拌均匀后,将混合物置于马弗炉中,在180℃的温度下进行一段焙烧,焙烧时间为60min,关闭马弗炉,待焙烧产物降至室温时,将其与草酸钾以1:0.2的质量比混合,混合均匀后,将其置于马弗炉中进行二段焙烧,焙烧的温度为600℃,焙烧的时间为100min;二段焙烧结束后,将二段焙烧产物与水以质量比1:5的比例混合,在室温下浸出40min,浸出结束后,固液分离,得到富锂溶液,将剩余固相材料干燥,得到镍钴锰渣。Collect waste nickel cobalt lithium manganate ternary cathode waste (NCM523 type or NCM622 type), grind and pulverize it into powder, mix with oxalic acid in a mass ratio of 1:0.6, stir evenly, and place the mixture in a muffle furnace calcination at a temperature of 180 ° C for a period of 60 min, the muffle furnace is closed, and when the calcined product is lowered to room temperature, it is mixed with potassium oxalate in a mass ratio of 1:0.2. Place the two-stage roasting in a muffle furnace, the roasting temperature is 600 ° C, and the roasting time is 100 min; after the second-stage roasting is completed, the second-stage roasting product is mixed with water in a mass ratio of 1:5, at room temperature. After leaching for 40 minutes, the solid-liquid separation was performed to obtain a lithium-rich solution, and the remaining solid phase materials were dried to obtain nickel-cobalt-manganese slag.
图2为所得镍钴锰渣的XRD图,根据图2可以看出,镍钴锰渣中镍 钴锰的存在状态主要为氧化物。Fig. 2 is the XRD pattern of the obtained nickel-cobalt-manganese slag, and it can be seen from Fig. 2 that the existence state of nickel-cobalt-manganese in the nickel-cobalt-manganese slag is mainly oxide.
图3为所得镍钴锰渣的SEM图,根据图3可以看出,镍钴锰渣的形貌的为不规则颗粒状。Fig. 3 is a SEM image of the obtained nickel-cobalt-manganese slag. It can be seen from Fig. 3 that the morphology of the nickel-cobalt-manganese slag is irregular granular.
实施例1Example 1
称取三元废料(NCM523型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴和锰的摩尔比为5:2:3。量取去离子水800mL,准确称量硫化钠2.5g,将各原料搅拌均匀,倒入高压反应釜内,使用氨水将混合料浆的pH值调整至8.5,加入碳酸铵8.0g,按规范拧紧高压反应釜,设定反应温度为280℃,200℃之前升温速率控制为1.5℃/min,200℃之后升温速率控制为0.4℃/min,升温至280℃后恒温反应5h,高压反应釜内压力为6.5MPa,反应完成后,停止加热,过滤并洗涤滤饼2次,干燥即得三元前驱体。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3. Measure 800 mL of deionized water, accurately weigh 2.5 g of sodium sulfide, stir the raw materials evenly, pour into the autoclave, use ammonia water to adjust the pH value of the mixed slurry to 8.5, add 8.0 g of ammonium carbonate, and tighten according to the specifications The autoclave, set the reaction temperature to 280°C, control the heating rate to be 1.5°C/min before 200°C, control the temperature rise rate to 0.4°C/min after 200°C, and heat up to 280°C for a constant temperature reaction for 5 hours, and the pressure in the autoclave After the reaction was completed, the heating was stopped, the filter cake was filtered and washed twice, and dried to obtain the ternary precursor.
将该三元前驱体配锂锻烧得镍钴锰酸锂三元正极材料,其中锂的添加量为化学剂量比的1.08倍,煅烧温度为850℃。对所得三元正极材料进行电化学性能测试,结果显示:0.1C首次放电比容量可达152.3mAh/g,0.1C下放电循环100次,放电容量达到初始容量的95.7%,具有良好的充放电循环性能。The ternary precursor is calcined with lithium to obtain a ternary positive electrode material of nickel cobalt lithium manganate, wherein the addition amount of lithium is 1.08 times the chemical dose ratio, and the calcination temperature is 850°C. The electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 152.3mAh/g, and the discharge capacity can reach 95.7% of the initial capacity after 100 discharge cycles at 0.1C, showing good charge-discharge capacity. cycle performance.
图4为配锂锻烧所得镍钴锰酸锂三元正极材料的XRD图。根据图4可以看出,所得镍钴锰酸锂三元正极材料的XRD峰和标准卡片相符。FIG. 4 is the XRD pattern of the nickel-cobalt lithium manganate ternary cathode material obtained by calcining with lithium. It can be seen from Figure 4 that the XRD peaks of the obtained nickel-cobalt lithium manganate ternary cathode material are consistent with the standard card.
图5为配锂锻烧所得镍钴锰酸锂三元正极材料的SEM图。根据图5可以看出,所得镍钴锰酸锂三元正极材料的形貌为球形。FIG. 5 is a SEM image of a nickel-cobalt lithium manganate ternary cathode material obtained by calcining with lithium. It can be seen from FIG. 5 that the morphology of the obtained nickel-cobalt lithium manganate ternary cathode material is spherical.
实施例2Example 2
称取三元废料(NCM523型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴和锰的摩尔比为5:2:3。量取去离子水1000mL,准确称量硫化铵4.5g,将各原料搅拌均匀,倒入高压反应釜内,加入氢氧化钠将混合料浆的pH调整至9.0,加入碳酸氢铵10.8g,按规范拧紧高压反应釜,设定反应温度为300℃,200℃之前升温速率控制为3℃/min,200℃之后升温速率控制为1℃/min,升温至300℃后恒温反应4h,高压反应釜内压力为7.8MPa,反应完成后停止加热,过滤并洗涤滤饼4次,干燥即得三元前驱体。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3. Measure 1000mL of deionized water, accurately weigh 4.5g of ammonium sulfide, stir the raw materials evenly, pour into the autoclave, add sodium hydroxide to adjust the pH of the mixed slurry to 9.0, add 10.8g of ammonium bicarbonate, press Standardly tighten the autoclave, set the reaction temperature to 300°C, control the heating rate to be 3°C/min before 200°C, and control the heating rate to 1°C/min after 200°C, and then heat up to 300°C for a constant temperature reaction for 4 hours. The internal pressure was 7.8 MPa, the heating was stopped after the reaction was completed, the filter cake was filtered and washed 4 times, and dried to obtain the ternary precursor.
将该三元前驱体配锂锻烧(条件和实施例1一致)得镍钴锰酸锂三元正极材料。对所得三元正极材料进行电化学性能测试,结果显示:0.1C首次放电比容量可达153.1mAh/g,0.1C下放电循环100次,放电容量达到初始容量的96.1%,具有良好的充放电循环性能。The ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material. The electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 153.1mAh/g, the discharge cycle at 0.1C is 100 times, and the discharge capacity reaches 96.1% of the initial capacity, with good charge-discharge capacity. cycle performance.
实施例3Example 3
称取三元废料(NCM622型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴和锰的摩尔比为6:2:2。量取去离子水700mL,准确称量硫化铵1.5g,亚硫酸铵1.5g,将各原料搅拌均匀,倒入高压反应釜内,加入氢氧化钠将混合料浆的pH值调整至9.5,加入草酸铵10.5g,按规范拧紧高压反应釜,设定反应温度为350℃,200℃之前升温速率控制为2℃/min,200℃之后升温速率控制为1℃/min,升温至350℃后恒温反应3h,高压反应釜内压力为12MPa,反应完成后停止加热,过滤并洗涤滤饼3次,干燥即得三元前驱体。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM622 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 6:2:2. Measure 700 mL of deionized water, accurately weigh 1.5 g of ammonium sulfide and 1.5 g of ammonium sulfite, stir the raw materials evenly, pour them into the autoclave, add sodium hydroxide to adjust the pH of the mixed slurry to 9.5, add Ammonium oxalate 10.5g, tighten the autoclave according to the specification, set the reaction temperature to 350°C, control the heating rate to 2°C/min before 200°C, control the heating rate to 1°C/min after 200°C, and keep the temperature at 350°C. The reaction was carried out for 3h, and the pressure in the autoclave was 12MPa. After the reaction was completed, the heating was stopped, the filter cake was filtered and washed three times, and dried to obtain the ternary precursor.
将该三元前驱体配锂锻烧(条件和实施例1一致)得镍钴锰酸锂三元正极材料。对所得三元正极材料进行电化学性能测试,结果显示:0.1C首次放电比容量可达155.3mAh/g,0.1C下放电循环100次,放电容量达到初始容量的95.6%,具有良好的充放电循环性能。The ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material. The electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 155.3mAh/g, and at 0.1C for 100 discharge cycles, the discharge capacity reaches 95.6% of the initial capacity, and it has a good charge-discharge capacity. cycle performance.
实施例4Example 4
称取三元废料(NCM622型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴和锰的摩尔比为6:2:2。量取去离子水1050mL,准确称量硫化钠2.0g,亚硫酸铵1.2g,将各原料搅拌均匀,倒入高压反应釜内,加入氢氧化钠将混合料浆的pH值调整至9.5,加入草酸铵12.8g,按规范拧紧高压反应釜,设定反应温度为360℃,200℃之前升温速率控制为2.5℃/min,200℃之后升温速率控制为1℃/min,升温至360℃后恒温反应2.5h,高压反应釜内压力为16MPa,反应完成后停止加热,过滤并洗涤滤饼3次,干燥即得三元前驱体。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM622 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 6:2:2. Measure 1050 mL of deionized water, accurately weigh 2.0 g of sodium sulfide and 1.2 g of ammonium sulfite, stir the raw materials evenly, pour them into the autoclave, add sodium hydroxide to adjust the pH of the mixed slurry to 9.5, add Ammonium oxalate 12.8g, tighten the autoclave according to the specification, set the reaction temperature to 360°C, control the heating rate to 2.5°C/min before 200°C, control the heating rate to 1°C/min after 200°C, and keep the temperature at 360°C. The reaction was carried out for 2.5h, and the pressure in the autoclave was 16MPa. After the reaction was completed, the heating was stopped, the filter cake was filtered and washed three times, and dried to obtain the ternary precursor.
将该三元前驱体配锂锻烧(条件和实施例1一致)得镍钴锰酸锂三元正极材料。对所得三元正极材料进行电化学性能测试,结果显示:0.1C首次放电比容量可达155.6mAh/g,0.1C下放电循环100次,放电容量达到初始容量的96.3%,具有良好的充放电循环性能。The ternary precursor is calcined with lithium (conditions are the same as those in Example 1) to obtain a nickel-cobalt lithium manganate ternary positive electrode material. The electrochemical performance test of the obtained ternary cathode material shows that the specific capacity of the first discharge at 0.1C can reach 155.6mAh/g, and the discharge capacity can reach 96.3% of the initial capacity after 100 discharge cycles at 0.1C. cycle performance.
对比例1Comparative Example 1
称取三元废料(NCM523型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴和锰的摩尔比为5:2:3。量取去离子水800mL,搅拌均匀,倒入高压反应釜内,加入氨水将混合料浆的pH值调整至8.5,加入碳酸铵8.0g,按规范拧紧高压反应釜,设定反应温度为280℃,200℃之前升温速率控制为2℃/min,200℃之后升温速率控制为1℃/min,升温至280℃后恒温反应5h,高压反应釜内压力为6.2MPa,停止加热,过滤并洗涤滤饼2次,干燥后得到产物。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective lithium extraction from ternary waste (NCM523 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel, cobalt and manganese is 5:2:3. Measure 800mL of deionized water, stir evenly, pour it into the autoclave, add ammonia water to adjust the pH of the mixed slurry to 8.5, add 8.0g of ammonium carbonate, tighten the autoclave according to the specifications, and set the reaction temperature to 280°C , before 200 ℃, the heating rate is controlled to 2 ℃/min, after 200 ℃, the heating rate is controlled to 1 ℃/min, the temperature is raised to 280 ℃, and the constant temperature reaction is performed for 5 hours. The pressure in the autoclave is 6.2 MPa. The cake was made twice, and the product was obtained after drying.
将该水热反应产物按实施例1中的方法配锂锻烧,并测试所得三元正极材料的电化学性能,结果显示:0.1C首次放电比容量仅为65.7mAh/g,且充放电循环性能差,衰减快,未能恢复电化学性能。The hydrothermal reaction product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary cathode material was tested. The results showed that the specific capacity of the first discharge at 0.1C was only 65.7mAh/g, and the charge-discharge cycle Poor performance, fast decay, failed to restore electrochemical performance.
对比例2Comparative Example 2
称取三元废料(523型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴锰的摩尔比为5:2:3。量取去离子水1000mL,准确称量硫化铵3.5g,加入镍钴锰渣中,搅拌均匀,倒入2L烧杯内,加入氢氧化钠将混合料浆的pH值调整至9.0,加入碳酸氢铵10.8g,在水热锅内继续搅拌,水浴设定温度为60℃,并于水浴至60℃后恒温反应4h,停止加热,过滤并洗涤滤饼2次,滤饼干燥后得到产物。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective extraction of lithium from ternary waste (type 523), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel and cobalt-manganese is 5:2:3. Measure 1000mL of deionized water, accurately weigh 3.5g of ammonium sulfide, add it to the nickel-cobalt-manganese slag, stir evenly, pour it into a 2L beaker, add sodium hydroxide to adjust the pH of the mixed slurry to 9.0, add ammonium bicarbonate 10.8g, continue to stir in the water hot pot, set the temperature of the water bath to 60°C, and react at a constant temperature for 4h in the water bath to 60°C, stop heating, filter and wash the filter cake twice, and dry the filter cake to obtain the product.
将上述产物按实施例1中的方法配锂锻烧,并测试所得三元正极材料的电化学性能,结果显示:0.1C首次放电比容量仅为72.3mAh/g,且充放电循环性能差,衰减快,未能恢复电化学性能。The above product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary positive electrode material was tested. The results showed that the first discharge specific capacity at 0.1C was only 72.3mAh/g, and the charge-discharge cycle performance was poor. The decay is fast and the electrochemical performance cannot be recovered.
对比例3Comparative Example 3
称取三元废料(NCM622型)选择性提锂后剩余的镍钴锰渣20g,补充硫酸镍、硫酸钴和硫酸锰,使镍、钴锰的摩尔比为6:2:2。量取去离子水700mL,准确称量硫化铵1.5g,亚硫酸铵2.5g,搅拌均匀,倒入高压反应釜内,加入氢氧化钠将混合料浆的pH值调整至9.5,加入草酸铵15.5g,按规范拧紧高压反应釜,设定反应温度为150℃,升温至150℃后恒温反应3h,高压反应釜内压力为0.1MPa,停止加热,过滤并搅拌洗涤2次,干燥后得到产物。Weigh 20 g of nickel-cobalt-manganese slag remaining after selective extraction of lithium from ternary waste (NCM622 type), and supplement nickel sulfate, cobalt sulfate and manganese sulfate so that the molar ratio of nickel and cobalt-manganese is 6:2:2. Measure 700 mL of deionized water, accurately weigh 1.5 g of ammonium sulfide and 2.5 g of ammonium sulfite, stir evenly, pour into the autoclave, add sodium hydroxide to adjust the pH of the mixed slurry to 9.5, add 15.5 ammonium oxalate g. Tighten the autoclave according to the specification, set the reaction temperature to 150°C, raise the temperature to 150°C, react at a constant temperature for 3 hours, the pressure in the autoclave is 0.1 MPa, stop heating, filter, stir and wash twice, and dry to obtain the product.
将该水热产物按实施例1中的方法配锂锻烧,并测试所得三元正极材料的电化学性能,结果显示:0.1C首次放电比容量仅为105.7mAh/g,充放电循环性能较差,衰减也较快,未能恢复电化学性能。The hydrothermal product was calcined with lithium according to the method in Example 1, and the electrochemical performance of the obtained ternary positive electrode material was tested. The results showed that the specific capacity of the first discharge at 0.1C was only 105.7mAh/g, and the charge-discharge cycle performance was relatively high. poor, the decay is also fast, and the electrochemical performance cannot be recovered.
图6~9依次为实施例1~4所得三元前驱体的SEM图,图10~12依次为对比例1~3所得产物的SEM图。根据图6~9可以看出,实施例1~4所得三元前驱体的形貌为均匀的球形颗粒,结合图3可以看出,再生后所得三元前驱体的形貌和原料(镍钴锰渣)相比,发生了较大的变化,基本恢复了球状的形貌。根据图10~12可以看出,对比例1~3所得水热产物多为不规则颗粒,和图3中镍钴锰渣的形貌相比虽有变化,但产物的形貌未完全恢复球形形貌,还有一些散而碎的颗粒,因而电化学性能较差。Figures 6-9 are the SEM images of the ternary precursors obtained in Examples 1-4 in sequence, and Figures 10-12 are the SEM images of the products obtained in Comparative Examples 1-3 in sequence. According to Figures 6 to 9, it can be seen that the morphology of the ternary precursors obtained in Examples 1 to 4 is uniform spherical particles. It can be seen from Figure 3 that the morphology and raw materials (nickel-cobalt) of the ternary precursors obtained after regeneration Compared with manganese slag), a great change has taken place, and the spherical shape is basically restored. According to Figures 10 to 12, it can be seen that the hydrothermal products obtained in Comparative Examples 1 to 3 are mostly irregular particles. Although there are changes in the morphology of the nickel-cobalt-manganese slag in Figure 3, the morphology of the products has not completely recovered to spherical shape. Morphology, and some scattered and broken particles, so the electrochemical performance is poor.
根据对比例1~3的结果可以看出,还原剂以及水热反应温度会对产物形貌产生较大的影响,仅控制水热反应温度在本发明的范围内,不添加还原剂的情况(对比例1)下,所得产物的形貌没有恢复,产物的电化学性能较差,而添加还原剂,但是水热反应温度达不到本发明要求的情况(对比例2~3)下,还原反应也不能有效地进行,进行影响三元前驱体形貌的恢复,利用该水热产物制备的正极材料电化学性能较差。According to the results of Comparative Examples 1 to 3, it can be seen that the reducing agent and the hydrothermal reaction temperature will have a greater impact on the product morphology, and only the hydrothermal reaction temperature is controlled within the scope of the present invention, and the situation without adding a reducing agent ( Under the comparative example 1), the morphology of the obtained product did not recover, the electrochemical performance of the product was poor, and a reducing agent was added, but the hydrothermal reaction temperature did not meet the requirements of the present invention (Comparative Examples 2-3), the reduction The reaction cannot be carried out effectively, and the recovery of the morphology of the ternary precursor is affected, and the electrochemical performance of the cathode material prepared by using the hydrothermal product is poor.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.

Claims (12)

  1. 一种利用镍钴锰渣再生三元前驱体的方法,其特征在于,包括以下步骤:A method for utilizing nickel-cobalt-manganese slag to regenerate a ternary precursor, comprising the following steps:
    将镍钴锰渣、水和还原剂混合,将所得混合物调节至碱性,然后再与铵盐混合,得到混合料浆;所述镍钴锰渣为废旧镍钴锰酸锂三元正极材料选择性提锂后剩余的废渣;Mixing nickel-cobalt-manganese slag, water and a reducing agent, adjusting the obtained mixture to alkaline, and then mixing with ammonium salt to obtain a mixed slurry; the nickel-cobalt-manganese slag is selected from waste nickel-cobalt-manganate lithium ternary positive electrode material The residual residue after lithium extraction;
    将所述混合料浆进行水热反应,得到三元前驱体;所述水热反应包括依次进行的升温阶段和保温阶段,所述保温阶段的温度为250~380℃。The mixed slurry is subjected to a hydrothermal reaction to obtain a ternary precursor; the hydrothermal reaction includes a heating stage and a heat preservation stage that are performed in sequence, and the temperature of the heat preservation stage is 250-380°C.
  2. 根据权利要求1所述的方法,其特征在于,所述混合料浆中的组分还包括镍源、钴源和锰源。The method according to claim 1, wherein the components in the mixed slurry further comprise a nickel source, a cobalt source and a manganese source.
  3. 根据权利要求2所述的方法,其特征在于,所述镍源为硫酸镍,所述钴源为硫酸钴,所述锰源为硫酸锰。The method according to claim 2, wherein the nickel source is nickel sulfate, the cobalt source is cobalt sulfate, and the manganese source is manganese sulfate.
  4. 根据权利要求1所述的方法,其特征在于,所述还原剂包括硫化物、亚硫酸盐、硫代硫酸盐、肼、羟胺和醛中的一种或几种。The method according to claim 1, wherein the reducing agent comprises one or more of sulfide, sulfite, thiosulfate, hydrazine, hydroxylamine and aldehyde.
  5. 根据权利要求4所述的方法,其特征在于,所述硫化物包括硫化钠、硫化钾、硫化铵、硫化锌和硫化氢中的一种或几种;所述亚硫酸盐包括亚硫酸钠、亚硫酸铵、亚硫酸钾、亚硫酸锌和亚硫酸氢钠中的一种或几种;所述硫代硫酸盐包括硫代硫酸钠、硫代硫酸铵和硫代硫酸钾中的一种或几种。The method according to claim 4, wherein the sulfide includes one or more of sodium sulfide, potassium sulfide, ammonium sulfide, zinc sulfide and hydrogen sulfide; the sulfite includes sodium sulfite, sulfurous acid One or more of ammonium, potassium sulfite, zinc sulfite and sodium bisulfite; Described thiosulfate includes one or more of sodium thiosulfate, ammonium thiosulfate and potassium thiosulfate .
  6. 根据权利要求1、4或5所述的方法,其特征在于,所述还原剂的质量为所述镍钴锰渣质量的8~40%。The method according to claim 1, 4 or 5, wherein the mass of the reducing agent is 8-40% of the mass of the nickel-cobalt-manganese slag.
  7. 根据权利要求1所述的方法,其特征在于,将所述混合物调节至碱性所用的试剂包括氨水、氢氧化钠、碳酸钠、氢氧化钾和脲中的一种或几种;将所述混合液的pH值调节至8.5~12。The method according to claim 1, wherein the reagent used for adjusting the mixture to alkalinity comprises one or more of ammonia water, sodium hydroxide, sodium carbonate, potassium hydroxide and urea; The pH value of the mixture was adjusted to 8.5-12.
  8. 根据权利要求1所述的方法,其特征在于,所述铵盐包括碳酸铵、碳酸氢铵和草酸铵中的一种或几种。The method according to claim 1, wherein the ammonium salt comprises one or more of ammonium carbonate, ammonium bicarbonate and ammonium oxalate.
  9. 根据权利要求1或8所述的方法,其特征在于,所述铵盐的质量为所述镍钴锰渣质量的10~80%。The method according to claim 1 or 8, wherein the mass of the ammonium salt is 10-80% of the mass of the nickel-cobalt-manganese slag.
  10. 根据权利要求1所述的方法,其特征在于,所述保温阶段时间为 2~6h,压力为5~15MPa。The method according to claim 1, characterized in that, the holding time is 2-6h, and the pressure is 5-15MPa.
  11. 根据权利要求1所述的方法,其特征在于,所述升温阶段包括依次进行的第一阶段和第二阶段,所述第一阶段自室温升温至200℃,升温速率为1.5~3℃/min,所述第二阶段自200℃升温至保温阶段的温度,升温速率为0.4~1.3℃/min。The method according to claim 1, wherein the heating stage comprises a first stage and a second stage which are carried out in sequence, the first stage is heated from room temperature to 200°C, and the heating rate is 1.5-3°C/min , the temperature of the second stage is raised from 200°C to the temperature of the heat preservation stage, and the heating rate is 0.4-1.3°C/min.
  12. 根据权利要求1所述的方法,其特征在于,所述废旧镍钴锰酸锂三元正极材料包括NCM523和/或NCM622。The method according to claim 1, wherein the waste nickel cobalt lithium manganate ternary positive electrode material comprises NCM523 and/or NCM622.
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