WO2022142522A1 - 冰箱及其制造方法 - Google Patents

冰箱及其制造方法 Download PDF

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Publication number
WO2022142522A1
WO2022142522A1 PCT/CN2021/120495 CN2021120495W WO2022142522A1 WO 2022142522 A1 WO2022142522 A1 WO 2022142522A1 CN 2021120495 W CN2021120495 W CN 2021120495W WO 2022142522 A1 WO2022142522 A1 WO 2022142522A1
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WO
WIPO (PCT)
Prior art keywords
pipe
water outlet
water
making device
refrigerator according
Prior art date
Application number
PCT/CN2021/120495
Other languages
English (en)
French (fr)
Inventor
刘小锋
职东宁
符栋华
陈志勇
Original Assignee
海信容声(广东)冰箱有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 海信容声(广东)冰箱有限公司 filed Critical 海信容声(广东)冰箱有限公司
Publication of WO2022142522A1 publication Critical patent/WO2022142522A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D11/00Self-contained movable devices, e.g. domestic refrigerators
    • F25D11/02Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C1/00Producing ice
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/12Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove

Definitions

  • the present disclosure relates to the technical field of refrigeration equipment, and in particular, to a refrigerator and a manufacturing method thereof.
  • Refrigerator products with ice-making function usually set the ice-making device in a specific area such as the refrigerating room or the freezing room, and then introduce the water for ice-making into the ice-making device through the water supply pipeline, and then use the ice-making device to Make ice cubes.
  • a refrigerator in one aspect, includes a foam box, an ice making device, an outer pipe and a water supply pipe.
  • the foam box body includes a box body and a foam layer formed in the box body; the ice making device is arranged in the box body; the outer pipe is partially embedded in the foam layer, and Covered by the foam layer, the outer pipe is communicated with the ice making device; the water supply pipe is penetrated in the outer pipe, and the water supply pipe is communicated with the ice making device.
  • the water delivery pipe is movably penetrated in the outer pipe.
  • the outer pipe includes a pipe assembly; the pipe assembly includes: a water outlet head and a pipe sleeve that communicate with each other; wherein, an end of the water outlet head away from the sleeve pipe is connected to the ice making device
  • the pipe sleeve is at least partially embedded in the foam layer; the water supply pipe passes through the pipe sleeve and extends into the water outlet head.
  • the water outlet head includes a water outlet pipe part and a water inlet pipe part, and the water outlet pipe part and the water inlet pipe part are connected at an angle; the water outlet pipe part is arranged on the top of the ice making device, The water outlet pipe portion has opposite top and bottom ends, the top end is farther from the ice making device than the bottom end, and the top end of the water outlet pipe is communicated with the water inlet pipe portion, and the water outlet pipe portion The bottom end of the water supply pipe is communicated with the ice making device; the water supply pipe is extended and arranged in the water inlet pipe part.
  • the water inlet pipe portion is bent and extended obliquely upward from the top end of the water outlet pipe portion.
  • the bottom end of the water outlet pipe portion is recessed with a notch groove.
  • the water outlet head further includes: a fixing plate arranged on the outer wall of the water outlet pipe part along the circumferential direction of the water outlet pipe part, the fixing plate is fixedly attached to the ice making device superior.
  • the water outlet head further comprises: a limiting rib disposed in the water inlet pipe portion, the limiting rib being configured to limit the end portion of the water supply pipe to protrude into the water inlet pipe portion s position.
  • the pipeline assembly further includes a connecting pipe connected between the water outlet head and the pipe sleeve, the connecting pipe and at least one of the water outlet head and the pipe sleeve can be connected Remove the connection.
  • connection pipe includes an extension section and a connection section connected at an included angle, an end of the extension section away from the connection section is connected to the water outlet, and the extension direction of the extension section is the same as that of the water outlet.
  • the axial direction of the end of the water outlet connected with the connecting pipe is consistent; the end of the connecting section away from the extending section is connected with the pipe sleeve.
  • the pipeline assembly further comprises a rubber stopper provided at the connection between the water outlet head and the connecting pipe; the rubber stopper is configured to seal the connection between the water outlet head and the connecting pipe gaps.
  • the rubber plug is provided with a perforation through which the water supply pipe extends, and the rubber plug and the water supply pipe are in an interference fit at the perforation.
  • connection pipe is detachably connected to the water outlet; the water outlet has a first assembly ring, and the first assembly ring is provided at the end of the water outlet connected to the connection pipe
  • the connecting pipe has a second assembling ring, and the second assembling ring is arranged on the end of the connecting pipe connected with the water outlet, and extends along this end.
  • Circumferential extension of the end portion; in the first fitting ring and the second fitting ring, one of them has a plurality of snap protrusions arranged at intervals in the circumferential direction, and the other has a plurality of tabs arranged at intervals in the circumferential direction Buckles; the plurality of buckles are buckled with the plurality of buckles.
  • the plurality of snap protrusions are located on the first assembling ring, and the first assembling ring is provided on the outer wall of the end of the water outlet connected to the connecting pipe; the connection The end of the pipe provided with the second assembling ring is sleeved on the end of the water outlet that is provided with the first assembling ring.
  • the first assembly ring is concavely provided with a plurality of foolproof bayonet openings spaced from the plurality of locking projections; the second assembly ring is provided with the plurality of foolproof bayonets A plurality of foolproof blocks that are fitted with each other; when the plurality of buckles are buckled with the plurality of locking protrusions, the plurality of foolproof blocks are fitted into the plurality of foolproof bayonets.
  • the connecting pipe and the pipe sleeve are detachably connected; among the connecting pipe and the pipe sleeve, a positioning block is provided on the connecting end of one of the connecting pipes and the connecting end of the other There is a positioning groove matching with the positioning block.
  • the positioning block is arranged on the outer wall of the end of the pipe sleeve connected to the connection pipe, and the positioning groove is arranged at the end of the connection pipe connected with the water outlet head The end of the connecting pipe is sleeved on the connecting pipe, so that the positioning block is fitted into the positioning groove.
  • the outer tube further includes a heating layer coated on the outer wall of the pipeline assembly.
  • a manufacturing method of a refrigerator includes the following steps: preloading an outer tube into the foaming space of the box body of the refrigerator; injecting a foaming material into the foaming space of the box body, and foaming the foaming material to form a foaming layer , and the outer pipe is partially embedded in the foam layer and covered by the foam layer; the water supply pipe is inserted into the outer pipe and communicated with the ice making device.
  • FIG. 1 is a structural diagram of a refrigerator according to some embodiments
  • Fig. 2 is the enlarged structure diagram of the P region in Fig. 1;
  • Fig. 3 is the sectional view along the A-A direction of Fig. 1;
  • Fig. 4 is the structural diagram of the outer tube in Fig. 1;
  • Fig. 5 is the enlarged structure diagram of B region in Fig. 4;
  • Fig. 6 is the sectional view of C area among Fig. 4;
  • Fig. 7 is the exploded structure diagram of C area among Fig. 4;
  • Fig. 8 is the structural diagram of the water outlet in Fig. 7;
  • Fig. 9 is the sectional view of Fig. 8.
  • Figure 10 is a connection diagram of a connecting pipe and a sleeve according to some embodiments.
  • FIG. 11 is a flowchart of a method of manufacturing a refrigerator according to some embodiments.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
  • installed should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
  • a and/or B includes the following three combinations: A only, B only, and a combination of A and B.
  • the water supply pipeline in the refrigerator product is usually installed in the box after the box of the refrigerator is foamed.
  • the installation accuracy is required to be high. Therefore, in the box body If the water supply pipeline is installed after foaming, it is easy to cause the problem of insufficient heating of the water supply pipeline or poor sealing of the box, resulting in the leakage of cold air in the refrigerator, which will easily lead to freezing and blockage in the water supply pipeline, affecting the system.
  • the ice making effect of the ice device is ice making effect of the ice device.
  • the refrigerator 100 includes a foam box 1 , an ice making device 2 , an outer pipe 3 and a water supply pipe 4 .
  • the foamed case 1 includes a case 10 and a foamed layer 12 formed in the case 10 .
  • FIG. 1 is a cross-sectional view of a refrigerator 100 according to some embodiments of the present disclosure.
  • FIG. 2 is an enlarged structural view of the P region in FIG. 1 .
  • FIG. 3 is a cross-sectional view taken along the A-A direction of FIG. 1 .
  • FIG. 4 is a structural diagram of the outer tube 3 in FIG. 1 .
  • FIG. 5 is an enlarged structural view of region B in FIG. 4 .
  • FIG. 6 is a cross-sectional view of region C in FIG. 4 .
  • FIG. 7 is an exploded structural view of the C area in FIG. 4 .
  • the box body 10 may adopt a rectangular parallelepiped structure.
  • the cabinet 10 is provided with a plurality of refrigerating compartments 11 separated from each other.
  • the functions of the plurality of refrigerating compartments 11 may be the same, so that the food can be stored in different zones, so as to facilitate the user to take the food.
  • the functions of the plurality of refrigerating compartments 11 may also be different, for example, including at least two of a freezing compartment, a refrigerating compartment and a changing room, so that different types of food can be stored in the refrigerating compartments 11 with different functions , so as to meet the different refrigeration requirements such as freezing, refrigeration or temperature change required by the food.
  • the plurality of refrigeration compartments 11 may be arranged vertically and vertically, or may be separated from left to right in a horizontal direction.
  • a foam layer 12 is formed in the box body 10 .
  • the space occupied by the foam layer 12 may be referred to as a foam space.
  • the case 10 includes an inner shell and an outer shell covering the inner shell. At least part of the space between the inner shell and the outer shell is a foamed space.
  • the inner shell of the box body 10 is a shell that encloses the refrigeration compartment 11 .
  • the foam layer 12 may be formed on the inner side wall of the outer shell of the box body 10 , and at this time, the foam layer 12 and the inner side wall of the outer shell of the box body 10 may be in direct contact.
  • the foam layer 12 may be formed on the outer side wall of the inner shell of the box body 10 . At this time, the foam layer 12 and the inner side wall of the outer shell of the box body 10 may be in direct contact.
  • the foam layer 12 may also be in contact with the inner shell and the outer shell of the box body 10 at the same time.
  • the foam layer 12 can be formed by filling the foam material in the space between the outer shell and the inner shell of the box body 10 corresponding to each refrigeration compartment 11 and foaming.
  • the ice making device 2 is arranged in the box body 10 and is used to provide the refrigerator 100 with an ice making function.
  • the ice-making device 2 may be arranged on the top of all the refrigerating compartments 11 (eg, the refrigerating compartment or the freezing compartment), which may facilitate the access to the ice-making device 2 from top to bottom from the top of the refrigerating or freezing compartment.
  • the resulting ice cubes are contained.
  • the outer pipe 3 is communicated with the ice making device 2 .
  • the outer tube 3 is partially embedded in the foam layer 12 and is covered by the foam layer 12 . That is, the part of the outer tube 3 embedded in the foam layer 12 and covered by the foam layer 12 is in direct contact with the foam layer 12 , and the two can be fixedly connected. At this time, the foam layer 12 and the outer tube 3 can form an integral structure (ie, the two are formed as a whole), and the relative position between the foam layer 12 and the outer tube 3 is relatively fixed, and it is not easy to loosen.
  • one end of the outer tube 3 can be positioned by the installation bracket of the ice making device 2 , so that the outer tube 3 is pre-installed between the outer shell and the inner shell of the box body 10 , and then goes to the outer shell and the inner shell of the box body 10 in advance.
  • a foamed material is injected between the shells, so that the foamed material is foamed, thereby forming a foamed box body 1 .
  • the outer tube 3 is partially embedded in the foam layer 12 . Since the outer tube 3 and the foam material are integrally cured and formed, the outer tube 3 can be covered by the foam layer 12 , thereby realizing the pre-installation of the box body 10 .
  • the water supply pipe 4 is penetrated in the outer pipe 3 , and the water supply pipe 4 is communicated with the ice making device 2 . In this way, the water in the water supply pipe 4 can be delivered to the ice making device 2 , thereby facilitating ice making by the ice making device 2 .
  • the outer tube 3 is pre-buried between the outer shell and the inner shell of the box body 10 before the foam layer 12 is formed, and then the foam layer is formed after foaming with the foam material. Together to form a whole, the installation difficulty of the outer pipe 3 can be reduced, and at the same time, the sealing performance of the outer pipe 3 can be ensured.
  • one end of the outer pipe 3 serves as a water outlet, the water outlet communicates with the ice making device 2 , and the other end of the outer pipe 3 serves as a water inlet.
  • the outer pipe 3 has a pipeline channel for water supply, so that the water supply pipe 4 extends into.
  • the water supply pipe 4 is movably passed through the outer pipe 3 .
  • the water supply pipe 4 can be inserted into the outer pipe 3 for use; at the same time, the water supply pipe 4 can be pulled out from the outer pipe 3 as required to facilitate the inspection and maintenance of the water supply pipe 4 or the outer pipe 3 .
  • one end of the water supply pipe 4 is protruded into the outer pipe 3 near the water outlet end thereof, which helps to transport the water in the water supply pipe 4 to the ice making device 2 through the water outlet end of the outer pipe 3 .
  • the water supply pipe 4 can be a PE pipe, which has good durability and a long service life.
  • the outer pipe 3 includes a pipe assembly 30 , and the outer wall of the pipe assembly 30 is covered with a heating layer 36 .
  • the heating layer 36 may directly cover the outer wall of the tubing assembly 30 .
  • the interior of the pipeline assembly 30 can be effectively prevented from freezing.
  • the heating layer 36 is embedded in the foam layer 12 along with the pipeline assembly 30 , so that the heating structure inside the pipeline assembly 30 can be simplified, and there is no need to consider the installation of the heating structure during assembly.
  • the heating layer 36 may adopt a common heating structure.
  • the heating layer 36 is a heating wire wrapped around the outer wall of the tubing assembly 30 .
  • the pipeline assembly 30 includes a water outlet head 31 and a pipe sleeve 33 that communicate with each other. Wherein, one end of the water outlet 31 away from the pipe sleeve 33 is communicated with the ice making device 2 .
  • the pipe sleeve 33 is at least partially embedded in the foam layer 12 ; the water supply pipe 4 passes through the pipe sleeve 33 and extends into the water outlet head 31 .
  • the water supply pipe 4 extends into the water outlet head 31, which can reduce the distance between the water outlet end of the water supply pipe 4 and the water outlet end of the outer pipe 3, thereby preventing the water in the water supply pipe 4 from flowing into the outer pipe. 3 is susceptible to freezing due to the influence of the outside temperature. Therefore, such a design helps to stably deliver the water in the water supply pipe 4 to the ice making device 2 .
  • the water outlet 31 can be made of aluminum material, which can effectively improve the heating effect of the heating layer 36 on the outer wall of the water outlet 31 .
  • FIG. 8 is a structural diagram of the water outlet 31 in FIG. 7 .
  • FIG. 9 is a cross-sectional view of FIG. 8 .
  • the water outlet head 31 includes a water outlet pipe portion 311 and a water inlet pipe portion 312 , and the water outlet pipe portion 311 and the water inlet pipe portion 312 are connected at an angle.
  • the water outlet pipe portion 311 and the water inlet pipe portion 312 may be integrally formed, that is, the water outlet pipe portion 311 and the water inlet pipe portion 312 may be formed into the water outlet head 31 through an integral injection molding process.
  • the water outlet pipe portion 311 and the water inlet pipe portion 312 may also be fixedly connected (for example, by welding or the like). This disclosure does not limit this.
  • the water outlet pipe portion 311 is disposed on the top of the ice making device 2 , and the water outlet pipe portion 311 has an opposite top end 3112 and a bottom end 3111 .
  • the ice device 2 is connected, and the top end 3112 of the water outlet pipe 311 is communicated with the water inlet pipe portion 312 , and the bottom end 3111 of the water outlet pipe portion 311 is communicated with the ice making device 2 .
  • the water entering the water outlet pipe 311 can better flow into the ice making device 2 due to the action of gravity, thereby facilitating the realization of good water supply to the ice making device 2 .
  • the water supply pipe 4 is extended and arranged in the water inlet pipe portion 312 . This helps to stably transport the water in the water supply pipe 4 to the water outlet pipe 311 .
  • the water outlet pipe portion 311 may be arranged vertically, which facilitates the connection between the water outlet pipe portion 31 and the ice making device 2 .
  • the water outlet pipe portion 311 may also be inclined. In the above case, in the vertical direction, the highest position of the water outlet pipe portion 311 is the top end 3112 of the water outlet pipe portion 311 , and the lowest position of the water outlet pipe portion 311 is the bottom end 3111 of the water outlet pipe portion 311 .
  • the water inlet pipe portion 312 is bent and extended obliquely upward from the top end 3112 of the water outlet pipe portion 311 . That is, the end of the water inlet pipe portion 312 away from the top end 3112 of the water outlet pipe portion 311 is farther away from the ice making device 2 than the end of the water inlet pipe portion 312 connected to the top end 3112 of the water outlet pipe portion 311 .
  • the included angle between the water inlet pipe portion 312 and the water outlet pipe portion 311 is greater than 90°.
  • the water outlet pipe portion 311 may be arranged vertically, for example.
  • the angle between the water inlet pipe portion 312 and the water outlet pipe portion 311 may be slightly larger than 90°.
  • the included angle between the water inlet pipe portion 312 and the water outlet pipe portion 311 ranges from 91° to 95°.
  • the included angle between the water inlet pipe portion 312 and the water outlet pipe portion 311 may be 91°, 93°, 95°, or the like. In this way, the water inlet pipe portion 312 can occupy a small space, and at the same time, it is beneficial to provide a stable water flow for the ice making device 2 .
  • the included angle between the water inlet pipe portion 312 and the water outlet pipe portion 311 is less than or equal to 90°.
  • the water outlet pipe portion 311 may be inclined, for example.
  • the bottom end 3111 of the water outlet pipe portion 311 is recessed with a notch groove 3110 .
  • the setting of the notch groove 3110 can effectively prevent the water film accumulation at the port of the bottom end 3111 of the water outlet pipe portion 311 due to negative pressure, thereby preventing the water film from freezing in a low temperature environment and blocking the bottom end 3111 of the water outlet pipe portion 311.
  • the water outlet causes the problem that the water outlet at the bottom end 3111 of the water outlet pipe portion 311 cannot fill the ice making device 2 with water.
  • the notched groove 3110 may be a trapezoidal groove that is narrow at the top and wide at the bottom; in another example, the notched groove 3110 may also have a circular arc structure.
  • a plurality of notched grooves 3110 may be provided.
  • a plurality of notched grooves 3110 may be arranged at intervals along the circumferential direction of the water outlet pipe portion 311 .
  • the inner diameter of the water outlet at the bottom end 3111 of the water outlet pipe portion 311 gradually increases from top to bottom in the vertical direction. In this way, the water outlet of the water outlet pipe portion 311 can be gradually widened, thereby reducing the resistance of the water flowing from the water outlet pipe portion 311 into the ice making device 2 .
  • a rounded corner structure is used between the port of the bottom end 3111 of the water outlet pipe part 311 and the notch groove 3110 , which can effectively prevent the water film from accumulating and freezing.
  • the water outlet head 31 further includes a fixing plate 313 disposed on the outer wall of the water outlet pipe portion 311 along the circumferential direction of the water outlet pipe portion 311 .
  • the fixing plate 313 is fixedly attached to the ice making device 2 .
  • the arrangement of the fixing plate 313 is beneficial to realize the fixed connection between the water outlet 31 and the ice making device 2 .
  • the fixing plate 313 is fixedly attached to the ice making device 2 , which helps to improve the tightness of the connection between the water outlet 31 and the ice making device 2 .
  • the fixing plate 313 may be fixedly attached to the top of the ice making device 2 .
  • the fixing plate 313 and the above-mentioned notched grooves 3110 are provided at the same time, the plurality of notched grooves 3110 are all located below the fixing plate 313 , so that when the fixing plate 313 is fixedly attached to the ice making device 2 , it can be ensured that the water flowing out from the water outlet of the water outlet pipe portion 311 can enter the ice making device 2 .
  • the water outlet 31 further includes a limiting rib 3121 disposed in the water inlet pipe portion 312 .
  • the limiting ribs 3121 are configured to limit the position where the end of the water supply pipe 4 protrudes into the water inlet pipe portion 312 .
  • This design can effectively prevent the end of the water supply pipe 4 from protruding into the lower temperature water outlet pipe portion 311 when the water supply pipe 4 is plugged and unplugged, thereby effectively avoiding the problem of freezing in the water supply pipe 4 .
  • the limiting rib 3121 has an abutment end for the water supply pipe 4 to abut against, the abutment end is located in the water inlet pipe part 312 near the water outlet pipe part 311 , and the end of the water supply pipe 4 extends into the water inlet pipe The inner portion 312 can then abut against the abutting end of the limiting rib 3121 , thereby limiting the end of the water supply pipe 4 to the position within the water inlet pipe portion 312 .
  • the limiting rib 3121 is disposed on the top sidewall of the water inlet pipe portion 312 . This design can prevent the residual water from staying on the side of the limiting rib 3121 , causing it to gradually accumulate and make the residual water freeze and grow, thereby helping to avoid the problem of blockage caused by freezing in the water outlet 31 .
  • the pipeline assembly 30 further includes a connecting pipe 32 connected between the water outlet head 31 and the pipe sleeve 33 , and the connecting pipe 32 is connected to the water outlet head 31 and the pipe sleeve 33 . At least one of them is detachably connected.
  • the connecting pipes 32 are used to connect the water outlet 31 and the pipe sleeve 33 respectively, which is beneficial to improve the connection transition between the water outlet 31 and the pipe sleeve 33, so that the overall connection of the pipeline assembly 30 is stable. The performance is increased, and at the same time, it is also helpful to reduce the difficulty of communicating and setting up the water outlet 31 and the pipe sleeve 33 .
  • the heating layer 36 may also be disposed on the outer walls of the water outlet 31 and the connecting pipe 32 .
  • the connecting pipe 32 includes an extension section 3201 and a connecting section 3202 connected at an angle. One end of the connection section 3202 away from the extension section 3201 is connected to the tube sleeve 33 .
  • One end of the extension section 3201 away from the connection section 3202 is connected to the water outlet head 31 , and the extension direction of the extension section 3201 is consistent with the axial direction of the end of the water outlet head 31 connected to the connection pipe 32 .
  • This facilitates the insertion of the water supply pipe 4 into the water outlet head 31 or extraction from the water outlet head 31 along the extension section 3201 , thereby improving the insertion or extraction efficiency of the water supply pipe 4 .
  • one end of the extension section 3201 away from the connection section 3202 is connected to the end of the water inlet pipe part 312 away from the water outlet pipe part 311 , and the extension direction of the extension section 3201 is consistent with the extension direction of the water inlet pipe part 312 .
  • This arrangement is convenient
  • the water supply pipe 4 is inserted into the water inlet pipe part 312 along the extension section 3201 or pulled out from the water inlet pipe part 312 .
  • the connecting segment 3202 may extend along a straight line. In another example, the connecting segment 3202 may also extend in an arc shape. Through the above arrangement, the connection between the connecting pipe 32 and the pipe sleeve 33 can be facilitated.
  • extension section 3201 and the connecting section 3202 may be connected in a smooth transition.
  • the pipeline assembly 30 further includes a rubber plug 34 provided at the connection between the water outlet 31 and the connecting pipe 32 .
  • the rubber plug 34 is configured to seal the gap at the connection between the water outlet 31 and the connecting pipe 32 .
  • the sealing connection between the water outlet 31 and the connecting pipe 32 can be achieved by using the rubber plug 34, thereby helping to prevent the water in the water supply pipe 4 from entering the pipeline assembly 30 from the water outlet 31 and the connecting pipe 32. Leakage from the gap at the connection of the water supply pipe 4 can ensure that the water in the water supply pipe 4 can be delivered to the ice making device 2 stably and efficiently.
  • the rubber plug 34 is provided with a perforation 341 through which the water supply pipe 4 extends.
  • the rubber plug 34 is in an interference fit with the water supply pipe 4 at the hole 341 .
  • the rubber plug 34 can fix the water supply pipe 4 , so that the water supply pipe 4 is stabilized in the water inlet pipe portion 312 .
  • the above design can also prevent the water in the water inlet pipe portion 312 from flowing into the connecting pipe 32 from the gap between the rubber plug 34 and the water supply pipe 4, that is, preventing the water from flowing backward.
  • the sealing problem between the connecting pipe 32 and the pipe sleeve 33 also does not need to be considered, thereby facilitating the assembly between the pipe sleeve 33 and the connecting pipe 32 .
  • the connecting pipe 32 is detachably connected to the water outlet 31 .
  • the water outlet 31 has a first assembly ring 314 , which is provided on the end of the water outlet 31 connected to the connecting pipe 32 and extends along the circumferential direction of the end.
  • the connecting pipe 32 has a second assembling ring 324.
  • the second assembling ring 324 is provided on the end of the connecting pipe 32 connected to the water outlet 31 and extends along the circumferential direction of the end.
  • first assembly ring 314 and the second assembly ring 324 one of them has a plurality of snap protrusions 3141 arranged at intervals in the circumferential direction, and the other has a plurality of snap buttons 321 arranged at intervals in the circumferential direction; the plurality of The buckles 321 are buckled with the plurality of buckles 3141 .
  • connection pipe 32 and the water outlet 31 can be firmly connected together by using the corresponding snap protrusions 3141 on the first assembly ring 314 and the second assembly ring 324 to be engaged with the buckle 321 .
  • a plurality of snap protrusions 3141 are located on the first assembly ring 314 , and the first assembly ring 314 is disposed on the outer wall of the end of the water outlet 31 connected to the connecting pipe 32 . ; The end of the connecting pipe 32 with the second assembly ring 324 is sleeved on the end of the water outlet 31 with the first assembly ring 314 .
  • the connecting pipe 32 is sleeved on the water outlet 31 , which is beneficial to have strong sealing between the connecting pipe 32 and the water outlet 31 .
  • the first assembly ring 314 is disposed on the outer wall of the water inlet pipe portion 312 near one end of the connecting pipe 32 .
  • the second assembly ring 324 is disposed on the end of the connecting pipe 32 close to the water inlet pipe portion 312 .
  • the end portion of the connection pipe 32 is sleeved on the corresponding end portion of the water outlet pipe portion 311 , so that the above-mentioned buckle 321 can be buckled with the buckle protrusion 3141 .
  • the connecting pipe 32 when it is necessary to connect the connecting pipe 32 to the water outlet 31, the connecting pipe 32 can be sleeved on the end of the water inlet pipe portion 312, and the connecting pipe 32 can be connected by using the buckle 321 and the buckle 3141 to be buckled. It is firmly connected with the water outlet 31.
  • a guide surface 31411 is formed on the edge of the side wall of the locking protrusion 3141 facing the connecting pipe 32 . Therefore, when the buckle 321 is engaged with the buckle protrusion 3141 , the buckle 321 can be smoothly buckled on the buckle protrusion 3141 along the guide surface 31411 . It can be understood that, the guide surface 31411 can be an inclined inclined surface, or a curved surface with a smooth transition.
  • the first assembly ring 314 is recessed with a foolproof bayonet 3142 disposed circumferentially spaced from the plurality of bayonet projections 3141 .
  • the second assembly ring 324 is provided with a plurality of foolproof blocks 322 fitted with the plurality of foolproof bayonets 3142; Fitted in a plurality of foolproof bayonet openings 3142 .
  • the foolproof block 322 on the second assembly ring 324 can be aligned with the foolproof bayonet 3142 on the first assembly ring 314, and then the end of the connecting pipe 32 can be aligned.
  • the part is sleeved on one end of the water inlet pipe part 312 , at this time, the buckle 321 of the connecting pipe 32 can be smoothly buckled with the buckle protrusion 3141 of the water inlet pipe part 312 .
  • the quick connection between the connection pipe 32 and the water outlet 31 can be realized by the arrangement of the foolproof block 322 on the connecting pipe 32 and the foolproof bayonet 3142 on the assembling ring 314 .
  • FIG. 10 is a connection diagram of the connection tube 32 and the sleeve 33 according to some embodiments.
  • the tube sleeve 33 is configured to be able to bend and be embedded in the foam layer 12 . In this way, a lower requirement for the installation space in the refrigerator can be formed, so that the pipeline assembly 30 can be adapted to refrigerators of different models and sizes.
  • the connecting pipe 32 and the pipe sleeve 33 are detachably connected.
  • one of the connecting ends is provided with a positioning block 331
  • the other connecting end is provided with a positioning groove 323 matching the positioning block 331 .
  • This design can increase the flexibility of the connection between the connecting pipe 32 and the pipe sleeve 33 , which is beneficial to the assembly of the pipeline assembly 30 .
  • the positioning block 331 is disposed on the outer wall of the end of the pipe sleeve 33 connected with the connecting pipe 32 ; the positioning groove 323 is disposed on the end of the connecting pipe 32 connected with the water outlet 31 .
  • the end of the connecting pipe 32 is sleeved on the pipe sleeve 33 , so that the positioning block 331 is fitted into the positioning groove 323 .
  • the connecting pipe 32 can be connected to the pipe sleeve 33 according to a specific direction and angle, so as to facilitate the quick installation and positioning of the pipeline assembly 30 .
  • the positioning block 331 may extend along the axial direction of the sleeve 33 , and the positioning block 331 may be inserted into the positioning groove 323 along its length direction.
  • the other end of the tube sleeve 33 away from the connecting pipe 32 is provided with a fixing seat 35 , and the fixing seat 35 is fixed in the foam box 1 and exposed to the foam layer 12 .
  • the water supply pipe 4 can extend into the pipe sleeve 33 through the opening on the fixing base 35 . In this way, the position of the pipe sleeve 33 and the water supply pipe 4 in the foaming box 1 can be relatively fixed, so that the installation stability of the pipeline assembly 30 and the water supply pipe 4 can be improved, thereby improving their service life.
  • a pipeline channel can be formed by using the shell 3 embedded in the foam layer 12 in advance, and the water supply pipe 4 can be passed through the pipeline channel, so as to realize the protection of the ice making device 2 . water supply. Since the outer tube 3 embedded in the foam layer 12 in advance and the box body 10 can form an integral structure together, the sealing requirements and installation difficulty in the pipeline channel can be simplified.
  • FIG. 11 is a flowchart of a method of manufacturing a refrigerator 100 according to some embodiments.
  • some embodiments of the present disclosure provide a method for manufacturing a refrigerator 100 .
  • the method includes the following steps:
  • the outer tube 3 is pre-installed in the foaming space of the box body 10 of the refrigerator 100 .
  • the box body 10 includes an inner shell and an outer shell covering the inner shell. At least part of the space between the inner shell and the outer shell is the above-mentioned foamed space.
  • the outer tube 3 may be positioned by a positioning mechanism and placed in the foaming space, so that the outer tube 3 maintains its position in the foaming space without changing.
  • the foaming material is foamed, and the foamed layer 12 formed after the foaming of the foaming material is completed can better fill the foaming space.
  • the outer tube 3 is partially embedded in the foam layer 12 and covered by the foam layer 12 , and then is shaped by a mold, and the outer shell and the inner shell of the box body 10 are cured and bonded to form a foam box body 1.
  • the manufacturing steps of the foam box 1 are not limited to the above description.
  • the foam layer 12 can be integrated with it after the foam layer 12 is formed, which can simplify the pipeline passage of the outer tube 3. the sealing requirements and installation difficulty.
  • the above-mentioned positioning mechanism may adopt a mounting bracket of the ice making device 2 , and the one end of the outer tube 3 can be positioned by using the mounting bracket, so as to realize the fixing of the outer tube 3 .
  • step S2 and step S3 can be interchanged.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Production, Working, Storing, Or Distribution Of Ice (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

一种冰箱。所述冰箱包括发泡箱体、制冰装置、外管和送水管。所述发泡箱体包括箱体和形成在所述箱体中的发泡层;所述制冰装置设于所述箱体内;所述外管部分地埋设于所述发泡层内,并被所述发泡层包覆,所述外管与所述制冰装置相连通;所述送水管穿设于所述外管内,所述送水管与所述制冰装置连通。

Description

冰箱及其制造方法
本申请要求于2021年01月04日提交的、申请号为202110004515.9的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本公开涉及制冷设备技术领域,尤其涉及一种冰箱及其制造方法。
背景技术
随着社会的不断发展,人们对冰箱的要求越来越高,同样对带有制冰功能的冰箱产品的需求也日益增高。带有制冰功能的冰箱产品通常是将制冰装置设置在冷藏室或冷冻室等特定区域内,然后将用于制冰的水通过供水管路引入制冰装置内,再利用制冰装置以制出冰块。
发明内容
一方面,提供一种冰箱。所述冰箱包括发泡箱体、制冰装置、外管和送水管。所述发泡箱体包括箱体和形成在所述箱体中的发泡层;所述制冰装置设于所述箱体内;所述外管部分地埋设于所述发泡层内,并被所述发泡层包覆,所述外管与所述制冰装置相连通;所述送水管穿设于所述外管内,所述送水管与所述制冰装置连通。
在一些实施例中,所述送水管活动地穿设于所述外管内。
在一些实施例中,所述外管包括管路组件;所述管路组件包括:相互连通的出水头和管套;其中,所述出水头远离所述套管的一端与所述制冰装置相连通;所述管套至少部分地埋设在所述发泡层内;所述送水管穿过所述管套并伸入布置于所述出水头内。
在一些实施例中,所述出水头包括出水管部和进水管部,所述出水管部和所述进水管部呈夹角相连;所述出水管部设于所述制冰装置的顶部,所述出水管部具有相对的顶端和底端,所述顶端相较于所述底端远离所述制冰装置,且所述出水管的顶端与所述进水管部连通,所述出水管部的底端与所述制冰装置连通;所述送水管伸入布置于所述进水管部内。
在一些实施例中,所述进水管部由所述出水管部的顶端向斜上方弯折并延伸。
在一些实施例中,所述出水管部的底端凹设有缺口槽。
在一些实施例中,所述出水头还包括:沿所述出水管部的周向,设置在所述出水管部的外壁上的固定板,所述固定板固定贴设于所述制冰装置上。
在一些实施例中,所述出水头还包括:设置在所述进水管部内的限位筋 条,所述限位筋条被配置为限定所述送水管的端部伸入所述进水管部内的位置。
在一些实施例中,所述管路组件还包括连接在所述出水头和所述管套之间的连接管,所述连接管与所述出水头和所述管套中的至少一者可拆卸连接。
在一些实施例中,所述连接管包括呈夹角相连的延伸段和连接段,所述延伸段远离所述连接段的一端与所述出水头连接,且所述延伸段的延伸方向与所述出水头的与所述连接管相连的端部的轴向一致;所述连接段远离所述延伸段的一端与所述管套连接。
在一些实施例中,所述管路组件还包括设于所述出水头和所述连接管的连接处的胶塞;所述胶塞被配置为密封所述出水头与所述连接管的连接处的缝隙。
在一些实施例中,所述胶塞上开设有供所述送水管伸入的穿孔,所述胶塞与所述送水管在所述穿孔处过盈配合。
在一些实施例中,所述连接管与所述出水头可拆卸连接;所述出水头具有第一装配环,所述第一装配环设于所述出水头的与所述连接管相连的端部上,且沿该端部的周向延伸;所述连接管具有第二装配环,所述第二装配环设于所述连接管的与所述出水头相连的端部上,且沿该端部的周向延伸;在所述第一装配环和所述第二装配环中,其中一者具有沿周向间隔布置的多个卡凸,另一者具有沿周向间隔布置的多个卡扣;所述多个卡扣与所述多个卡凸相扣接。
在一些实施例中,所述多个卡凸位于所述第一装配环上,所述第一装配环设于所述出水头的与所述连接管相连的端部的外壁上;所述连接管的设有所述第二装配环的端部套设在所述出水头的设有所述第一装配环的端部上。
在一些实施例中,所述第一装配环上凹设有与所述多个卡凸间隔设置的多个防呆卡口;所述第二装配环上设有与所述多个防呆卡口相嵌合的多个防呆块;在所述多个卡扣与所述多个卡凸相扣接时,所述多个防呆块嵌合于所述多个防呆卡口内。
在一些实施例中,所述连接管与所述管套可拆卸连接;在所述连接管与所述管套中,其中一者的连接端上设有定位块,另一者的连接端上设有与所述定位块相适配的定位槽。
在一些实施例中,所述定位块设置于所述管套的与所述连接管相连接的端部的外壁,所述定位槽设置于所述连接管的与所述出水头相连接的端部;所述连接管的端部套设在所述连接管上,使得所述定位块嵌合于所述定位槽 内。
在一些实施例中,所述外管还包括包覆于所述管路组件外壁上的加热层。
另一方面,提供一种冰箱的制造方法。所述方法包括以下步骤:往冰箱的箱体的发泡空间中预装入外管;往所述箱体的所述发泡空间中注入发泡材料,使发泡材料发泡形成发泡层,并使得所述外管部分地埋设于所述发泡层内且被所述发泡层包覆;将送水管穿入所述外管,并与制冰装置相连通。
附图说明
为了更清楚地说明本公开中的技术方案,下面将对本公开一些实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例的附图,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。此外,以下描述中的附图可以视作示意图,并非对本公开实施例所涉及的产品的实际尺寸、方法的实际流程、信号的实际时序等的限制。
图1为根据一些实施例的一种冰箱的结构图;
图2是图1中的P区域的放大结构图;
图3是图1沿A-A方向的剖视图;
图4是图1中外管的结构图;
图5是图4中B区域的放大结构图;
图6是图4中C区域的剖视图;
图7是图4中C区域的分解结构图;
图8是图7中出水头的结构图;
图9是图8的剖视图;
图10是根据一些实施例的连接管与套管的连接图;
图11是根据一些实施例的一种冰箱的制造方法流程图。
具体实施方式
下面将结合附图,对本公开一些实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开所提供的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本公开保护的范围。
除非上下文另有要求,否则,在整个说明书和权利要求书中,术语“包括(comprise)”及其其他形式例如第三人称单数形式“包括(comprises)”和现在分词形式“包括(comprising)”被解释为开放、包含的意思,即为“包含,但不限于”。在说明书的描述中,术语“一个实施例(one embodiment)”、 “一些实施例(some embodiments)”、“示例性实施例(exemplary embodiments)”、“示例(example)”、“特定示例(specific example)”或“一些示例(some examples)”等旨在表明与该实施例或示例相关的特定特征、结构、材料或特性包括在本公开的至少一个实施例或示例中。上述术语的示意性表示不一定是指同一实施例或示例。此外,所述的特定特征、结构、材料或特点可以以任何适当方式包括在任何一个或多个实施例或示例中。
需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
在描述一些实施例时,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
“A和/或B”,包括以下三种组合:仅A,仅B,及A和B的组合。
本文中“适用于”或“被配置为”的使用意味着开放和包容性的语言,其不排除适用于或被配置为执行额外任务或步骤的设备。
如本文所使用的那样,“约”、“大致”或“近似”包括所阐述的值以及处于特定值的可接受偏差范围内的平均值,其中所述可接受偏差范围如由本领域普通技术人员考虑到正在讨论的测量以及与特定量的测量相关的误差(即,测量系统的局限性)所确定。
相关技术中,冰箱产品内的供水管路通常是在冰箱的箱体进行发泡之后再安装到箱体内。但由于与该供水管路相对应的加热机构(例如加热器和加热管道等)以及密封结构等相关器件较多,且上述相关器件的结构较为复杂,对安装精度要求较高,因此在箱体发泡之后再安装供水管路便容易出现供水管路加热不充分或者箱体密封性较差而导致冰箱内冷气泄露的问题,进而容易导致供水管路内发生结冰而堵塞等现象,影响制冰装置的制冰效果。
基于此,本公开一些实施例提供一种冰箱100。请参阅图1~图7,冰箱100包括发泡箱体1、制冰装置2、外管3和送水管4。发泡箱体1包括箱体10和形成在箱体10中的发泡层12。
其中,图1是根据本公开一些实施例的一种冰箱100的剖视图。图2是图1中的P区域的放大结构图。图3是图1沿A-A方向的剖视图。图4是图1中外管3的结构图。图5是图4中B区域的放大结构图。图6是图4中C区域的剖视图。图7是图4中C区域的分解结构图。
如图1所示,箱体10可采用长方体结构。
在一些示例中,箱体10内设置有相互分隔的多间制冷间室11。
示例性的,该多间制冷间室11的功能可以相同,这样可以对食物进行分区存放,以方便用户对食物进行取用。
又示例性的,该多间制冷间室11的功能也可以不同,例如包括冷冻室、冷藏室以及变温室中的至少两者,这样可以将不同种类的食物存放入不同功能的制冷间室11,从而满足该食物所需的冷冻、冷藏或者变温等不同的制冷需求。
值得说明的是,多间制冷间室11可沿竖直方向上下分隔布置,或沿水平方向左右分隔布置。
箱体10中形成有发泡层12。发泡层12所占的空间可称为发泡空间。示例性的,箱体10包括内壳和罩在内壳上的外壳。内壳和外壳之间的空间中至少部分为发泡空间。其中,箱体10的内壳为围成制冷间室11的壳体。例如,发泡层12可以形成于箱体10的外壳的内侧壁上,此时,发泡层12与箱体10的外壳的内侧壁,两者可以直接接触。又例如,发泡层12可以形成于箱体10的内壳的外侧壁上,此时,发泡层12与箱体10的外壳的内侧壁,二者可以直接接触。当然,发泡层12还可以同时与箱体10的内壳以及外壳接触。
在此基础上,发泡层12可通过将发泡材料填充于各个制冷间室11所对应的箱体10的外壳与内壳之间的空间中进行发泡而形成。
制冰装置2设于箱体10内,用于为冰箱100提供制冰功能。
在一些示例中,制冰装置2可设置在所有制冷间室11(例如冷藏室或冷冻室)的顶部,这样可以方便于从冷藏室或冷冻室的顶部由上至下对制冰装置2所产生的冰块进行容纳。
外管3与制冰装置2相连通。外管3部分地埋设于发泡层12内,并被发泡层12包覆。也即,外管3埋设于发泡层12且被发泡层12所包覆的部分与发泡层12为直接接触,且两者之间可以固定连接。此时,发泡层12与外管3可以形成一体式结构(即两者形成为一个整体),发泡层12与外管3之间相对位置比较固定,不易发生松动。
在一些示例中,可通过制冰装置2的安装支架对外管3的一端进行定位, 以将外管3预先安装在箱体10的外壳与内壳之间,再往箱体10的外壳与内壳之间注入发泡材料,使得发泡材料发泡,从而形成发泡箱体1。此时,外管3部分地埋设于发泡层12内。由于外管3与发泡材料采用一体固化成型,因此,外管3可以被发泡层12所包覆,从而实现箱体10的预装。
送水管4穿设于外管3内,送水管4与制冰装置2连通。这样可以将送水管4内的水输送至制冰装置2中,从而利于制冰装置2进行制冰。
本公开一些实施例提供的冰箱100中,由于外管3在发泡层12形成之前预埋入箱体10的外壳与内壳之间,然后与发泡材料发泡之后所形成的发泡层共同形成一个整体,这样可以降低外管3的安装难度,同时还有助于保障外管3密封性能。
在一些示例中,外管3的一端作为出水端,该出水端与制冰装置2相连通,外管3的另一端则作为进水端。外管3内具有用于供水的管路通道,以供送水管4伸入。
在一些实施例中,请参阅图4、图6和图7,送水管4活动地穿设于外管3内。
这样可以将送水管4插入外管3内以进行使用;同时还可以根据需要,从外管3中拔出送水管4,以方便对送水管4或者外管3进行检查和检修。
示例性的,送水管4一端伸入布置于外管3内靠近其出水端的位置,这样有助于将送水管4内的水通过外管3的出水端输送至制冰装置2中。
在一些示例中,送水管4可采用PE管,PE管具有良好的耐用性,且使用寿命较长。
在一些实施例中,请参阅图2,外管3包括管路组件30,管路组件30的外壁上包覆有加热层36。例如,加热层36可以直接覆盖在管路组件30的外壁。
通过加热层36对管路组件30的外壁进行加热,可以有效防止管路组件30内部结冰。加热层36随管路组件30埋设于发泡层12内,这样可以简化管路组件30内部的加热结构,在组装时无需考虑加热结构的安装问题。
需要说明的是,加热层36可采用常见的加热结构。例如,加热层36为缠绕在管路组件30外壁上的加热丝。
请参阅图2~图4,在一些实施例中,管路组件30包括相互连通的出水头31和管套33。其中,出水头31远离管套33的一端与制冰装置2相连通。管套33至少部分地埋设在发泡层12内;送水管4穿过管套33并伸入布置于出水头31内。
值得说明的是,送水管4伸入布置于出水头31内,这样可以减小送水管4的出水端与外管3的出水端之间的距离,从而避免送水管4中的水流入外管3中容易受到外界温度影响而发生结冰。因此,这样设计有助于将送水管4内的水稳定输送至制冰装置2中。
在一些示例中,出水头31可采用铝材制作而成,这样可以有效提高加热层36在出水头31外壁上的加热效果。
图8是图7中出水头31的结构图。图9是图8的剖视图。
请参阅图8和图9所示,在一些实施例中,出水头31包括出水管部311和进水管部312,出水管部311和进水管部312呈夹角相连。
示例性的,出水管部311和进水管部312可以一体成型设置,也即,出水管部311和进水管部312可以通过一体注塑成型工艺制成出水头31。又示例性的,出水管部311和进水管部312也可以固定连接(例如采用焊接等方式)。本公开对此不作限制。
请参阅图5,并结合图3所示,出水管部311设于制冰装置2的顶部,出水管部311具有相对的顶端3112和底端3111,该顶端3112相较于底端3111远离制冰装置2,且出水管311的顶端3112与进水管部312连通,出水管部311的底端3111与制冰装置2连通。
这样设计,进入出水管311中的水由于重力作用可以更好地流进制冰装置2中,从而有利于实现对制冰装置2进行良好的水供给。
在此基础上,送水管4伸入布置于进水管部312内。这样有助于将送水管4内的水稳定输送至出水管311中。
示例性的,出水管部311可以竖直设置,这样有利于出水管部31与制冰装置2之间的连接。又示例性的,出水管部311也可以倾斜设置。在上述情况下,在竖直方向上,位于出水管部311的最高位置即为出水管部311的顶端3112,位于出水管部311的最低位置即为出水管部311的底端3111。
请继续参阅图5,在一些实施例中,进水管部312由出水管部311的顶端3112向斜上方弯折延伸。也即,进水管部312远离出水管部311的顶端3112的一端相较于进水管部312连接出水管部311的顶端3112的一端更加远离制冰装置2。
这样设计,当送水管4伸入布置于进水管部312内时,送水管4内的水流进入到进水管部312内,由于重力作用,水流能够顺着进水管部312的内侧壁自动流入出水管部311内,进而可以为制冰装置2提供比较稳定的水流。
在一些示例中,进水管部312与出水管部311的夹角大于90°。在此情 况下,出水管部311例如可以竖直设置。
需要说明的是,进水管部312与出水管部311的夹角略大于90°即可。示例性的,进水管部312与出水管部311的夹角范围为91°~95°。例如,进水管部312与出水管部311的夹角可以为91°、93°、95°等。这样可以使进水管部312占用较小的空间,同时有利于为制冰装置2提供稳定的水流。
在另一些示例中,进水管部312与出水管部311的夹角小于或等于90°。在此情况下,出水管部311例如可以倾斜设置。
请参阅图5~图9,在一些实施例中,出水管部311的底端3111凹设有缺口槽3110。
缺口槽3110的设置能够有效防止出水管部311的底端3111的端口由于负压而导致的水膜堆积,进而避免水膜在低温环境下结冰而堵住出水管部311的底端3111的出水口,导致出水管部311的底端3111的出水口不能往制冰装置2中注水的问题。
示例性的,该缺口槽3110可以为上窄下宽的梯形槽;又示例性的,缺口槽3110也可以呈圆弧形结构。
可以理解的是,缺口槽3110可设置多个。多个缺口槽3110可沿出水管部311的周向间隔布置。
请参阅图6,在一些示例中,出水管部311的底端3111的出水口的内径在竖直方向上由上至下逐渐变大。这样可使出水管部311的出水口逐渐变宽,进而可以减少水流从出水管部311进入到制冰装置2中的阻力。
在一些示例中,出水管部311的底端3111的端口的沿线与缺口槽3110之间采用圆角结构,这样可以有效防止水膜堆积而出现结冰的问题。
请参阅图6,并结合图3所示,在一些实施例中,出水头31还包括沿出水管部311的周向,设置在出水管部311的外壁上的固定板313。该固定板313固定贴设在制冰装置2上。
通过固定板313的设置,有利于实现出水头31与制冰装置2之间的固定连接。同时固定板313固定贴设在制冰装置2上,有助于提高出水头31与制冰装置2之间的连接紧密性。
示例性的,固定板313可固定贴设在制冰装置2的顶部。
需要说明的是,在同时设置固定板313以及上述缺口槽3110的情况下,多个缺口槽3110均位于固定板313下方的位置,这样在将固定板313固定贴设在制冰装置2上时,可以保障从出水管部311的出水口流出的水均能进入到制冰装置2中。
请参阅图9,并结合图6所示,在一些实施例中,出水头31还包括设置在进水管部312内的限位筋条3121。限位筋条3121被配置为限定送水管4的端部伸入进水管部312内的位置。
这样设计,可以在对送水管4进行插拔时,有效避免送水管4的端部伸入温度较低的出水管部311内,进而可以有效避免送水管4内出现结冰的问题。
在一些示例中,限位筋条3121具有用于送水管4抵靠的抵靠端,抵靠端位于进水管部312内靠近出水管部311的位置,送水管4的端部伸入进水管部312内之后能够抵靠在该限位筋条3121的抵靠端上,从而将送水管4的端部限定在进水管部312内的位置。
请继续参阅图9,在一些实施例中,限位筋条3121设于进水管部312内的顶部侧壁上。这样设计,可以防止残留水滞留在限位筋条3121的边侧,导致其逐步堆积使得残留水结冰长大,从而有利于避免出水头31中结冰而造成堵塞的问题。
请参阅图3、图4和图6,在一些实施例中,管路组件30还包括连接在出水头31和管套33之间的连接管32,连接管32与出水头31和管套33中的至少一者可拆卸连接。
由于管套33至少部分地埋设在发泡层12内,而出水头31需要与制冰装置2相连接,因此容易因为管套33的长度较短而增加管套33与出水头31之间的连接难度。而本公开所提供的冰箱100,利用连接管32分别与出水头31和管套33连接,有利于提高出水头31和管套33之间的连接过渡性,使得管路组件30整体的连接稳定性增加,同时还有助于减小出水头31和管套33连通设置的难度。
值得说明的是,在管路组件30外壁包覆有加热层36的情况下,示例性的,请参阅图2,加热层36可以设置管套33的外壁上。又示例性的,加热层36也可以设置在出水头31和连接管32的外壁上。
请参阅图6和图7,在一些实施例中,连接管32包括呈夹角相接的延伸段3201和连接段3202。连接段3202远离延伸段3201的一端与管套33连接。
延伸段3201远离连接段3202的一端与出水头31连接,且延伸段3201的延伸方向与出水头31的与连接管32相连的端部的轴向一致。这样有利于送水管4顺着延伸段3201插入出水头31或者从出水头31中抽出,从而提高送水管4的插入或者抽出效率。
在一些示例中,延伸段3201远离连接段3202的一端与进水管部312远 离出水管部311的一端连接,且延伸段3201的延伸方向与进水管部312的延方向一致,这样设置,可以方便于送水管4顺着延伸段3201插入进水管部312或者从进水管部312中抽出。
示例性的,连接段3202可以沿直线延伸。又示例性的,连接段3202也可以呈弧形弯曲延伸。通过上述设置,可以方便于连接管32与管套33之间进行连接。
值得说明的是,在延伸段3201与连接段3202之间可以呈圆滑过渡相接。
仍请参阅图6和图7,在一些实施例中,管路组件30还包括设于出水头31和连接管32的连接处的胶塞34。胶塞34被配置为密封出水头31与连接管32的连接处的缝隙。
这样设计,利用胶塞34可以实现出水头31与连接管32之间的密封连接,从而有助于避免送水管4中的水在进入到管路组件30中之后从出水头31与连接管32的连接处的缝隙中漏出,从而可以确保送水管4中的水能够稳定有效地输送至制冰装置2中。
请参阅图9,并结合图6,胶塞34上开设有供送水管4伸入的穿孔341。胶塞34与送水管4在穿孔341处过盈配合。
在送水管4通过穿孔341插入进水管部312内时,胶塞34可以将送水管4进行固定,从而使送水管4稳定在进水管部312内。同时,上述设计还能够防止进水管部312内的水从胶塞34与送水管4之间的缝隙中流到连接管32内,即防止水倒流。此外,通过上述设计,连接管32和管套33之间的密封问题也无需考虑,从而有利于管套33与连接管32之间的装配。
请参阅图7和图8,在一些实施例中,连接管32与出水头31可拆卸连接。
在此基础上,出水头31具有第一装配环314,第一装配环314设于出水头31的与连接管32相连的端部上,且沿该端部的周向延伸。
连接管32具有第二装配环324,第二装配环324设于连接管32的与出水头31相连的端部上,且沿该端部的周向延伸。
在第一装配环314和第二装配环324中,其中一者具有沿周向间隔布置的多个卡凸3141,另一者具有沿周向间隔布置的多个卡扣321;所述多个卡扣321与所述多个卡凸3141相扣接。
这样设计,利用第一装配环314和第二装配环324上相对应的卡凸3141与卡扣321相扣接,即可使连接管32与出水头31稳固地连接在一起。
请继续参阅图7和图8,在一些实施例中,多个卡凸3141位于第一装配环314上,第一装配环314设于出水头31的与连接管32相连的端部的外壁 上;连接管32的设有第二装配环324的端部套设在出水头31的设有第一装配环314的端部上。
这样将连接管32套设在出水头31上,有利于连接管32与出水头31之间具有较强的密封性。
在出水头31包括上述进水管部312的情况下,第一装配环314设置于进水管部312的靠近连接管32的一端的外壁上。对应的,第二装配环324设置于连接管32的靠近进水管部312的端部。连接管32的该端部套设在出水管部311的对应端部上,能够使上述卡扣321与卡凸3141相扣接。即当需要将连接管32与出水头31进行连接时,可将连接管32套接在进水管部312的端部上,利用卡扣321与卡凸3141相扣接,便可将连接管32与出水头31稳固地连接在一起。
此外,在出水头31和连接管32之间还设有胶塞34的情况下,第一装配环314与进水管部312靠近连接管32的端部之间留有间距,这样可以方便胶塞34套设在出水头31的端部。在连接管32套接在出水头31上时,胶塞34夹设于第一装配环314和第二装配环324之间。这样可以简化管路组件30的密封要求。
请参阅图8,卡凸3141面向连接管32的侧壁边沿形成有导向面31411,该导向面31411在进水管部312径向向外的方向上向逐渐远离卡凸3141的方向倾斜。由此,当卡扣321与卡凸3141相扣接时,卡扣321可顺着该导向面31411顺利扣接在卡凸3141上。可以理解的是,该导向面31411可以是倾斜的斜面,也可以是圆滑过渡的曲面。
请参阅图6和图7,第一装配环314上凹设有与多个卡凸3141呈周向间隔设置的防呆卡口3142。第二装配环324上设有与多个防呆卡口3142相嵌合的多个防呆块322;在多个卡扣321与多个卡凸3141相扣接时,多个防呆块322嵌合于多个防呆卡口3142内。
当需要对连接管32与出水头31进行连接时,可先将第二装配环324上的防呆块322与第一装配环314上的防呆卡口3142对齐,再将连接管32的端部套设在进水管部312一端,此时可使连接管32的卡扣321与进水管部312的卡凸3141顺利扣接。若连接管32上的防呆块322与装配环314上的防呆卡口3142并未对齐,则连接管32的卡扣321难以顺利扣接在进水管部312的卡凸3141上。通过连接管32上的防呆块322以及装配环314上的防呆卡口3142的设置,能够实现连接管32与出水头31之间的快速连接。
图10是根据一些实施例的连接管32与套管33的连接图。
请参阅图10,并结合图1和图4所示,管套33被配置为能够弯曲地埋设在发泡层12内。这样设置,能够对冰箱内的安装空间形成较低的要求,从而使得该管路组件30能够适应不同型号、不同尺寸的冰箱。
请参阅图10,并结合图6,在一些实施例中,连接管32与管套33可拆卸连接。
在此基础上,在连接管32与管套33中,其中一者的连接端上设有定位块331,另一者的连接端上设有与定位块331相适配的定位槽323。这样设计,可以增加连接管32与管套33之间的连接灵活度,有利于管路组件30的装配。
在一些示例中,定位块331设置于管套33的与连接管32相连接的端部的外壁;定位槽323设置于连接管32的与出水头31相连接的端部。连接管32的端部套设在管套33上,使得定位块331嵌合于定位槽323内。这样设置,能够使连接管32按特定的方向和角度对管套33进行连接,从而方便管路组件30的快速安装和定位。
示例性的,定位块331可沿管套33的轴向延伸,定位块331沿其长度方向可插接在定位槽323内。
请参阅图4,在一些示例中,管套33的远离连接管32的另一端设有固定座35,该固定座35固设于发泡箱体1内,并外露于发泡层12。送水管4能够穿过固定座35上的开孔伸入管套33内。这样设置,可使得管套33和送水管4在发泡箱体1内的位置比较固定,从而可提高管路组件30和送水管4的安装稳定性,进而提高其使用寿命。
基于上述技术方案,本公开上述实施例至少具有如下优点和积极效果:
本公开一些实施例所提供的冰箱100中,可利用预先埋设于发泡层12内的外壳3形成管路通道,配合送水管4穿设在该管路通道中,以实现对制冰装置2进行供水。由于预先埋设于发泡层12内的外管3与箱体10可以共同形成一个整体结构,这样可简化管路通道内的密封要求和安装难度。
图11是根据一些实施例的一种冰箱100的制造方法流程图。
请参阅图11,并结合图1~4所示,本公开一些实施例提供一种冰箱100的制造方法。该方法包括以下步骤:
S1:往冰箱100的箱体10的发泡空间中预装入外管3。
其中,箱体10包括内壳和罩在内壳上的外壳。内壳和外壳之间的空间中至少部分为上述发泡空间。
在一些示例中,外管3可以通过定位机构进行定位并置于发泡空间内,以使得外管3在发泡空间中保持其位置不发生改变。
S2:往箱体10的发泡空间中注入发泡材料,使发泡材料发泡形成发泡层12,并使得外管3部分地埋设于发泡层12内且被发泡层12包覆。
示例性的,将发泡材料注入发泡空间之后,发泡材料进行发泡,在发泡材料发泡完成之后所形成的发泡层12可以较好地填充该发泡空间。此时,外管3部分地埋设于发泡层12内且被发泡层12包覆,之后通过模具定型,将箱体10的外壳与内壳进行固化粘接,即可形成发泡箱体1。
值得说明的是,发泡箱体1的制作步骤不限于以上描述,例如,可在箱体10的外壳与内壳粘接之后填充发泡材料也应当在本公开的考虑范围之内。此处不再进行赘述。
S3:将送水管4穿入外管3,并与制冰装置2相连通。
上述冰箱100的制造方法中,由于箱体10中的外管3在发泡层12制作之前预先安装,在发泡层12形成之后可以与其形成一体,这样可以简化外管3的管路通道内的密封要求和安装难度。
在一些实施例中,上述定位机构可采用制冰装置2的安装支架,利用该安装支架可以对外管3的一端进行定位,以实现对外管3的固定。
需要说明的是,步骤S2和步骤S3的顺序可以互换。
虽然已参照一些实施方式描述了本公开,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本公开能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。

Claims (19)

  1. 一种冰箱,包括:
    发泡箱体,包括:箱体和形成在所述箱体中的发泡层;
    制冰装置,设于所述箱体内;
    外管,部分地埋设于所述发泡层内,并被所述发泡层包覆,所述外管与所述制冰装置相连通;及,
    送水管,穿设于所述外管内,所述送水管与所述制冰装置连通。
  2. 如权利要求1所述的冰箱,其中,所述送水管活动地穿设于所述外管内。
  3. 如权利要求1或2所述的冰箱,其中,所述外管包括管路组件;所述管路组件包括:相互连通的出水头和管套;
    其中,所述出水头远离所述套管的一端与所述制冰装置相连通;
    所述管套至少部分地埋设在所述发泡层内;
    所述送水管穿过所述管套并伸入布置于所述出水头内。
  4. 如权利要求3所述的冰箱,其中,所述出水头包括出水管部和进水管部,所述出水管部和所述进水管部呈夹角相连;
    所述出水管部设于所述制冰装置的顶部,所述出水管部具有相对的顶端和底端,所述顶端相较于所述底端远离所述制冰装置,且所述出水管的顶端与所述进水管部连通,所述出水管部的底端与所述制冰装置连通;
    所述送水管伸入布置于所述进水管部内。
  5. 如权利要求4所述的冰箱,其中,所述进水管部由所述出水管部的顶端向斜上方弯折并延伸。
  6. 如权利要求4或5所述的冰箱,其中,所述出水管部的底端凹设有缺口槽。
  7. 如权利要求4~6中任一项所述的冰箱,其中,所述出水头还包括:沿所述出水管部的周向,设置在所述出水管部的外壁上的固定板,所述固定板固定贴设于所述制冰装置上。
  8. 如权利要求4~7中任一项所述的冰箱,其中,所述出水头还包括:设置在所述进水管部内的限位筋条,所述限位筋条被配置为限定所述送水管的端部伸入所述进水管部内的位置。
  9. 如权利要求3~8中任一项所述的冰箱,其中,所述管路组件还包括连接在所述出水头和所述管套之间的连接管,所述连接管与所述出水头和所述管套中的至少一者可拆卸连接。
  10. 如权利要求9所述的冰箱,其中,所述连接管包括呈夹角相连的延伸段和连接段,所述延伸段远离所述连接段的一端与所述出水头连接,且所述延伸段的延伸方向与所述出水头的与所述连接管相连的端部的轴向一致;所述连接段远离所述延伸段的一端与所述管套连接。
  11. 如权利要求9或10所述的冰箱,其中,所述管路组件还包括设于所述出水头和所述连接管的连接处的胶塞;所述胶塞被配置为密封所述出水头与所述连接管的连接处的缝隙。
  12. 如权利要求11所述的冰箱,其中,所述胶塞上开设有供所述送水管伸入的穿孔,所述胶塞与所述送水管在所述穿孔处过盈配合。
  13. 如权利要求9~12中任一项所述的冰箱,其中,所述连接管与所述出水头可拆卸连接;
    所述出水头具有第一装配环,所述第一装配环设于所述出水头的与所述连接管相连的端部上,且沿该端部的周向延伸;
    所述连接管具有第二装配环,所述第二装配环设于所述连接管的与所述出水头相连的端部上,且沿该端部的周向延伸;
    在所述第一装配环和所述第二装配环中,其中一者具有沿周向间隔布置的多个卡凸,另一者具有沿周向间隔布置的多个卡扣;所述多个卡扣与所述多个卡凸相扣接。
  14. 如权利要求13所述的冰箱,其中,所述多个卡凸位于所述第一装配环上,所述第一装配环设于所述出水头的与所述连接管相连的端部的外壁上;所述连接管的设有所述第二装配环的端部套设在所述出水头的设有所述第一装配环的端部上。
  15. 如权利要求13或14所述的冰箱,其中,所述第一装配环上凹设有与所述多个卡凸间隔设置的多个防呆卡口;所述第二装配环上设有与所述多个防呆卡口相嵌合的多个防呆块;
    在所述多个卡扣与所述多个卡凸相扣接时,所述多个防呆块嵌合于所述多个防呆卡口内。
  16. 如权利要求9~15中任一项所述的冰箱,其中,所述连接管与所述管套可拆卸连接;
    在所述连接管与所述管套中,其中一者的连接端上设有定位块,另一者的连接端上设有与所述定位块相适配的定位槽。
  17. 如权利要求16所述的冰箱,其中,所述定位块设置于所述管套的与所述连接管相连接的端部的外壁,所述定位槽设置于所述连接管的与所述出 水头相连接的端部;
    所述连接管的端部套设在所述连接管上,使得所述定位块嵌合于所述定位槽内。
  18. 如权利要求3~16中任一项所述的冰箱,其中,所述外管还包括包覆于所述管路组件外壁上的加热层。
  19. 一种冰箱的制造方法,包括:
    往冰箱的箱体的发泡空间中预装入外管;
    往所述箱体的所述发泡空间中注入发泡材料,使发泡材料发泡形成发泡层,并使得所述外管部分地埋设于所述发泡层内且被所述发泡层包覆;
    将送水管穿入所述外管,并与制冰装置相连通。
PCT/CN2021/120495 2021-01-04 2021-09-24 冰箱及其制造方法 WO2022142522A1 (zh)

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CN218349034U (zh) * 2022-07-25 2023-01-20 青岛海尔电冰箱有限公司 管路安装装置、管路安装组件、取水装置及冰箱

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JPH1183278A (ja) * 1997-09-12 1999-03-26 Matsushita Refrig Co Ltd 冷蔵庫
CN102213530A (zh) * 2010-04-12 2011-10-12 海尔集团公司 带有制冰系统的冰箱
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JPH06213543A (ja) * 1993-01-18 1994-08-02 Hitachi Ltd 冷蔵庫の製氷装置
JPH1183278A (ja) * 1997-09-12 1999-03-26 Matsushita Refrig Co Ltd 冷蔵庫
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