WO2022142464A1 - Stator, motor, compressor and refrigeration device - Google Patents

Stator, motor, compressor and refrigeration device Download PDF

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Publication number
WO2022142464A1
WO2022142464A1 PCT/CN2021/117818 CN2021117818W WO2022142464A1 WO 2022142464 A1 WO2022142464 A1 WO 2022142464A1 CN 2021117818 W CN2021117818 W CN 2021117818W WO 2022142464 A1 WO2022142464 A1 WO 2022142464A1
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Prior art keywords
stator
holding
holding portion
yoke
motor
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PCT/CN2021/117818
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French (fr)
Chinese (zh)
Inventor
徐飞
邱小华
江波
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安徽美芝精密制造有限公司
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Publication of WO2022142464A1 publication Critical patent/WO2022142464A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/185Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The present disclosure relates to the technical field of motors, and specifically relates to a stator, a motor, a compressor and a refrigeration device. The stator comprises a stator iron core, stator windings, a lead-out wire and a retainer; the stator iron core comprises a yoke portion and a plurality of stator teeth, a stator slot is defined between every two adjacent stator teeth and the yoke portion, and the stator iron core has a first end surface and a second end surface; the stator windings each comprise a first portion, a second portion and a third portion, the first portion and the second portion being located outside the stator slot. The retainer comprises a first retaining portion, a second retaining portion, and a third retaining portion, the first retaining portion being arranged on the first end surface, the first retaining portion covering at least part of the first portion, and the second retaining portion being arranged on the second end surface. At least part of the third retaining portion is arranged in the stator slot, the third retaining portion has a first end portion and a second end portion, and two end portions of the third retaining portion are respectively connected to the first retaining portion and the second retaining portion. A motor using the stator has advantages of low vibration noise and high efficiency.

Description

定子、电机、压缩机和制冷设备Stators, Motors, Compressors and Refrigeration Equipment
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求申请号为202011581709.7、申请日为2020年12月28日的中国专利申请的优先权和权益,上述中国专利申请的全部内容在此通过引用并入本公开。The present disclosure claims the priority and rights of the Chinese patent application with application number 202011581709.7 and filing date on December 28, 2020, the entire contents of the above Chinese patent application are hereby incorporated into the present disclosure by reference.
技术领域technical field
本公开涉及电机技术领域,具体涉及定子、电机、压缩机和制冷设备。The present disclosure relates to the technical field of electric motors, in particular to stators, electric motors, compressors and refrigeration equipment.
背景技术Background technique
相关技术中的旋转式压缩机,其电机普遍采用内置式永磁电机,近年来随着电机功率密度的提升,对电机的振动噪音提出了更高的要求,而以往的电机越来越无法满足静音的需求。Rotary compressors in the related art generally use built-in permanent magnet motors for their motors. In recent years, with the increase of motor power density, higher requirements are placed on the vibration and noise of motors, and the previous motors are increasingly unable to meet the requirements. The need for silence.
发明内容SUMMARY OF THE INVENTION
本公开是基于发明人对以下事实和问题的发现和认识做出的:The present disclosure is made based on the inventors' findings and knowledge of the following facts and problems:
目前电机的定子铁芯由定子冲片及各种紧固件压紧构成一个整体,例如在各定子冲片的轴向上采用铆扣连接。电机产生振动噪音有以下原因:At present, the stator iron core of the motor is formed as a whole by pressing the stator punching pieces and various fasteners, for example, the stator punching pieces are connected by riveting in the axial direction. The vibration noise of the motor is caused by the following reasons:
1、由于各定子冲片之间连接刚性低,导致定子铁芯的刚性低,进而导致包括定子的电机运行时产生较大的振动噪音。1. Due to the low rigidity of the connection between the stator punching pieces, the rigidity of the stator core is low, which in turn causes the motor including the stator to generate large vibration and noise during operation.
2、当电磁力作用在定子铁芯的齿靴部时,电磁力会沿着定子铁芯的齿靴部、齿部和轭部向外传递,导致定子铁芯的外缘发生变形,该变形同样会导致包括定子的电机在运行时产生较大的噪声辐射。2. When the electromagnetic force acts on the tooth shoe of the stator core, the electromagnetic force will be transmitted outward along the tooth shoe, tooth and yoke of the stator core, resulting in the deformation of the outer edge of the stator core. It also leads to a higher noise radiation during operation of the motor including the stator.
3、定子在制作过程中,比如定子与压缩机的壳体过盈配合时,会产生装配应力,一方面,装配应力向内传递造成定子铁芯的内径变形发生变形,并导致电机的定子和转子之间的间隙不均匀,最终导致包括该定子的电机在运行时振动噪音恶化;另一方面,装配应力会使定子的铁芯损耗增加,最终导致包括该定子的电机的效率下降。3. During the manufacturing process of the stator, for example, when the stator and the compressor casing are in interference fit, assembly stress will be generated. The gap between the rotors is uneven, which eventually leads to the deterioration of vibration and noise of the motor including the stator during operation; on the other hand, the assembly stress increases the core loss of the stator, which ultimately reduces the efficiency of the motor including the stator.
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。The present disclosure aims to solve one of the technical problems in the related art at least to a certain extent.
为此,本公开的一个方面提供了定子,以降低包括定子的电机的振动噪音、提高包括定子的电机的效率。To this end, an aspect of the present disclosure provides a stator to reduce vibration noise of a motor including the stator and improve the efficiency of the motor including the stator.
本公开的另一个方面提供了电机,以降低电机的振动噪音、提高电机的效率。Another aspect of the present disclosure provides a motor to reduce vibration noise of the motor and improve the efficiency of the motor.
本公开的再一个方面提供了压缩机,以降低压缩机的振动噪音、提高压缩机的效率。Still another aspect of the present disclosure provides a compressor to reduce vibration noise of the compressor and improve the efficiency of the compressor.
本公开的再一个方面提供了制冷设备,以降低制冷设备的振动噪音、提高制冷设备的效率。Yet another aspect of the present disclosure provides refrigeration equipment to reduce vibration noise of the refrigeration equipment and improve the efficiency of the refrigeration equipment.
根据本公开实施例的定子包括定子铁芯,所述定子铁芯包括本体,所述本体包括轭部和多个定子齿,相邻两个所述定子齿以及所述轭部之间限定出定子槽隙,其中所述定子铁芯具有在其轴向上相对的第一端面和第二端面;A stator according to an embodiment of the present disclosure includes a stator core, the stator core includes a body, the body includes a yoke and a plurality of stator teeth, and a stator is defined between two adjacent stator teeth and the yoke a slot, wherein the stator core has a first end face and a second end face opposite in its axial direction;
定子绕组,所述定子绕组绕设在所述定子齿上,所述定子绕组包括第一部分、第二部分和第三部分,所述第一部分和所述第二部分位于所述定子槽隙外,所述第三部分位于所述定子槽隙内;a stator winding, the stator winding is wound on the stator teeth, the stator winding includes a first part, a second part and a third part, the first part and the second part are located outside the stator slot, the third portion is located within the stator slot;
引出线,所述引出线与所述第一部分电连接;a lead wire, the lead wire is electrically connected to the first part;
保持件,所述保持件包括:A holder, the holder comprising:
第一保持部和第二保持部,所述第一保持部设在所述第一端面上,所述第一保持部包覆所述第一部分的至少一部分,所述第二保持部设在所述第二端面上;以及A first holding part and a second holding part, the first holding part is provided on the first end surface, the first holding part covers at least a part of the first part, and the second holding part is provided on the said second end face; and
第三保持部,所述第三保持部的至少一部分设在所述定子槽隙内,所述第三保持部具有在所述定子铁芯的轴向上相对的第一端部和第二端部,所述第三保持部的所述第一端部与所述第一保持部相连,所述第三保持部的所述第二端部与所述第二保持部相连。A third holding portion, at least a part of which is provided in the stator slot, the third holding portion has a first end portion and a second end opposite in the axial direction of the stator core part, the first end of the third holding part is connected to the first holding part, and the second end of the third holding part is connected to the second holding part.
根据本公开实施例的定子,具有可以降低包括定子的电机的振动噪音、提高包括定子的电机效率等优点。The stator according to the embodiment of the present disclosure has the advantages that the vibration noise of the motor including the stator can be reduced, and the efficiency of the motor including the stator can be improved.
在一些实施例中,所述第二保持部包覆所述第二部分的至少一部分。In some embodiments, the second retaining portion covers at least a portion of the second portion.
在一些实施例中,所述第三保持部包覆所述第三部分的至少一部分。In some embodiments, the third retaining portion covers at least a portion of the third portion.
在一些实施例中,所述第三保持部为多个,多个所述第三保持部一一对应地充满多个所述定子槽隙,以便包覆所述第三部分,其中所述第三保持部的一部分沿所述轭部至所述定子齿的方向向内伸出所述定子槽隙,所述第三保持部的所述一部分的内缘位于所述定子齿的齿靴部的内缘的外侧,所述第三保持部的所述一部分的所述内缘位于所述定子齿的所述齿靴部的外缘的内侧。In some embodiments, there are a plurality of the third holding parts, and the plurality of the third holding parts fill the plurality of the stator slots in a one-to-one correspondence, so as to cover the third part, wherein the first A part of the three holding parts protrudes inwardly from the stator slot in the direction from the yoke part to the stator teeth, and the inner edge of the part of the third holding part is located at the tooth shoe part of the stator tooth. Outside of the inner edge, the inner edge of the part of the third holding portion is located inside the outer edge of the tooth shoe portion of the stator teeth.
在一些实施例中,所述第一保持部的外缘位于所述轭部的外缘的内侧,所述第二保持部的外缘位于所述轭部的外缘的内侧。In some embodiments, the outer edge of the first holding portion is located inside the outer edge of the yoke portion, and the outer edge of the second holding portion is located inside the outer edge of the yoke portion.
可选地,所述第一保持部和所述第二保持部中的每一者为圆环形,所述第一保持部的外径小于所述轭部的外径,所述第二保持部的外径小于所述轭部的外径。Optionally, each of the first holding portion and the second holding portion is annular, the outer diameter of the first holding portion is smaller than the outer diameter of the yoke portion, and the second holding portion is The outer diameter of the yoke is smaller than the outer diameter of the yoke.
在一些实施例中,所述第三保持部的内缘位于所述定子齿的内缘的外侧。In some embodiments, the inner edge of the third retaining portion is located outside the inner edge of the stator teeth.
在一些实施例中,所述保持件一体注塑成型。In some embodiments, the retainer is integrally injection molded.
根据本公开实施例的电机包括定子,所述定子包括定子铁芯,所述定子铁芯包括本体,所述本体包括轭部和多个定子齿,相邻两个所述定子齿以及所述轭部之间限定出定子槽隙,其中所述定子铁芯具有在其轴向上相对的第一端面和第二端面;A motor according to an embodiment of the present disclosure includes a stator, the stator includes a stator core, the stator core includes a body, the body includes a yoke and a plurality of stator teeth, two adjacent stator teeth and the yoke A stator slot is defined between the parts, wherein the stator core has a first end face and a second end face opposite in its axial direction;
定子绕组,所述定子绕组绕设在所述定子齿上,所述定子绕组包括第一部分、第二部 分和第三部分,所述第一部分和所述第二部分位于所述定子槽隙外,所述第三部分位于所述定子槽隙内;a stator winding, the stator winding is wound on the stator teeth, the stator winding includes a first part, a second part and a third part, the first part and the second part are located outside the stator slot, the third portion is located within the stator slot;
引出线,所述引出线与所述第一部分电连接;a lead wire, the lead wire is electrically connected to the first part;
保持件,所述保持件包括:A holder, the holder comprising:
第一保持部和第二保持部,所述第一保持部设在所述第一端面上,所述第一保持部包覆所述第一部分的至少一部分,所述第二保持部设在所述第二端面上;以及A first holding part and a second holding part, the first holding part is provided on the first end surface, the first holding part covers at least a part of the first part, and the second holding part is provided on the said second end face; and
第三保持部,所述第三保持部的至少一部分设在所述定子槽隙内,所述第三保持部具有在所述定子铁芯的轴向上相对的第一端部和第二端部,所述第三保持部的所述第一端部与所述第一保持部相连,所述第三保持部的所述第二端部与所述第二保持部相连。A third holding portion, at least a part of which is provided in the stator slot, the third holding portion has a first end portion and a second end opposite in the axial direction of the stator core part, the first end of the third holding part is connected to the first holding part, and the second end of the third holding part is connected to the second holding part.
根据本公开实施例的电机,具有可以降低电机的振动噪音、提高电机的效率等优点。The motor according to the embodiment of the present disclosure has the advantages of reducing the vibration noise of the motor and improving the efficiency of the motor.
在一些实施例中,所述第二保持部包覆所述第二部分的至少一部分。In some embodiments, the second retaining portion covers at least a portion of the second portion.
在一些实施例中,所述第三保持部包覆所述第三部分的至少一部分。In some embodiments, the third retaining portion covers at least a portion of the third portion.
在一些实施例中,所述第三保持部为多个,多个所述第三保持部一一对应地充满多个所述定子槽隙,以便包覆所述第三部分,其中所述第三保持部的一部分沿所述轭部至所述定子齿的方向向内伸出所述定子槽隙,所述第三保持部的所述一部分的内缘位于所述定子齿的齿靴部的内缘的外侧,所述第三保持部的所述一部分的所述内缘位于所述定子齿的所述齿靴部的外缘的内侧。In some embodiments, there are a plurality of the third holding parts, and the plurality of the third holding parts fill the plurality of the stator slots in a one-to-one correspondence, so as to cover the third part, wherein the first A part of the three holding parts protrudes inwardly from the stator slot in the direction from the yoke part to the stator teeth, and the inner edge of the part of the third holding part is located at the tooth shoe part of the stator tooth. Outside of the inner edge, the inner edge of the part of the third holding portion is located inside the outer edge of the tooth shoe portion of the stator teeth.
在一些实施例中,所述第一保持部的外缘位于所述轭部的外缘的内侧,所述第二保持部的外缘位于所述轭部的外缘的内侧。In some embodiments, the outer edge of the first holding portion is located inside the outer edge of the yoke portion, and the outer edge of the second holding portion is located inside the outer edge of the yoke portion.
可选地,所述第一保持部和所述第二保持部中的每一者为圆环形,所述第一保持部的外径小于所述轭部的外径,所述第二保持部的外径小于所述轭部的外径。Optionally, each of the first holding portion and the second holding portion is annular, the outer diameter of the first holding portion is smaller than the outer diameter of the yoke portion, and the second holding portion is The outer diameter of the yoke is smaller than the outer diameter of the yoke.
在一些实施例中,所述第三保持部的内缘位于所述定子齿的内缘的外侧。In some embodiments, the inner edge of the third retaining portion is located outside the inner edge of the stator teeth.
在一些实施例中,所述保持件一体注塑成型。In some embodiments, the retainer is integrally injection molded.
根据本公开实施例的压缩机包括电机,所述电机包括定子,所述定子包括定子铁芯,所述定子铁芯包括本体,所述本体包括轭部和多个定子齿,相邻两个所述定子齿以及所述轭部之间限定出定子槽隙,其中所述定子铁芯具有在其轴向上相对的第一端面和第二端面;A compressor according to an embodiment of the present disclosure includes an electric motor, the electric motor includes a stator, the stator includes a stator iron core, and the stator iron core includes a body including a yoke and a plurality of stator teeth, two adjacent ones of which are A stator slot is defined between the stator teeth and the yoke, wherein the stator core has a first end face and a second end face opposite in the axial direction thereof;
定子绕组,所述定子绕组绕设在所述定子齿上,所述定子绕组包括第一部分、第二部分和第三部分,所述第一部分和所述第二部分位于所述定子槽隙外,所述第三部分位于所述定子槽隙内;a stator winding, the stator winding is wound on the stator teeth, the stator winding includes a first part, a second part and a third part, the first part and the second part are located outside the stator slot, the third portion is located within the stator slot;
引出线,所述引出线与所述第一部分电连接;a lead wire, the lead wire is electrically connected to the first part;
保持件,所述保持件包括:A holder, the holder comprising:
第一保持部和第二保持部,所述第一保持部设在所述第一端面上,所述第一保持部包覆所述第一部分的至少一部分,所述第二保持部设在所述第二端面上;以及A first holding part and a second holding part, the first holding part is provided on the first end surface, the first holding part covers at least a part of the first part, and the second holding part is provided on the said second end face; and
第三保持部,所述第三保持部的至少一部分设在所述定子槽隙内,所述第三保持部具 有在所述定子铁芯的轴向上相对的第一端部和第二端部,所述第三保持部的所述第一端部与所述第一保持部相连,所述第三保持部的所述第二端部与所述第二保持部相连。A third holding portion, at least a part of which is provided in the stator slot, the third holding portion has a first end portion and a second end opposite in the axial direction of the stator core part, the first end of the third holding part is connected to the first holding part, and the second end of the third holding part is connected to the second holding part.
根据本公开实施例的压缩机,具有可以降低压缩机的振动噪音、提高压缩机的效率等优点。The compressor according to the embodiment of the present disclosure has the advantages of reducing the vibration noise of the compressor and improving the efficiency of the compressor.
在一些实施例中,所述第二保持部包覆所述第二部分的至少一部分。In some embodiments, the second retaining portion covers at least a portion of the second portion.
在一些实施例中,所述第三保持部包覆所述第三部分的至少一部分。In some embodiments, the third retaining portion covers at least a portion of the third portion.
在一些实施例中,所述第三保持部为多个,多个所述第三保持部一一对应地充满多个所述定子槽隙,以便包覆所述第三部分,其中所述第三保持部的一部分沿所述轭部至所述定子齿的方向向内伸出所述定子槽隙,所述第三保持部的所述一部分的内缘位于所述定子齿的齿靴部的内缘的外侧,所述第三保持部的所述一部分的所述内缘位于所述定子齿的所述齿靴部的外缘的内侧。In some embodiments, there are a plurality of the third holding parts, and the plurality of the third holding parts fill the plurality of the stator slots in a one-to-one correspondence, so as to cover the third part, wherein the first A part of the three holding parts protrudes inwardly from the stator slot in the direction from the yoke part to the stator teeth, and the inner edge of the part of the third holding part is located at the tooth shoe part of the stator tooth. Outside of the inner edge, the inner edge of the part of the third holding portion is located inside the outer edge of the tooth shoe portion of the stator teeth.
在一些实施例中,所述第一保持部的外缘位于所述轭部的外缘的内侧,所述第二保持部的外缘位于所述轭部的外缘的内侧。In some embodiments, the outer edge of the first holding portion is located inside the outer edge of the yoke portion, and the outer edge of the second holding portion is located inside the outer edge of the yoke portion.
可选地,所述第一保持部和所述第二保持部中的每一者为圆环形,所述第一保持部的外径小于所述轭部的外径,所述第二保持部的外径小于所述轭部的外径。Optionally, each of the first holding portion and the second holding portion is annular, the outer diameter of the first holding portion is smaller than the outer diameter of the yoke portion, and the second holding portion is The outer diameter of the yoke is smaller than the outer diameter of the yoke.
在一些实施例中,所述第三保持部的内缘位于所述定子齿的内缘的外侧。In some embodiments, the inner edge of the third retaining portion is located outside the inner edge of the stator teeth.
在一些实施例中,所述保持件一体注塑成型。In some embodiments, the retainer is integrally injection molded.
根据本公开实施例的制冷设备包括压缩机,所述压缩机包括电机,所述电机包括定子,所述定子包括定子铁芯,所述定子铁芯包括本体,所述本体包括轭部和多个定子齿,相邻两个所述定子齿以及所述轭部之间限定出定子槽隙,其中所述定子铁芯具有在其轴向上相对的第一端面和第二端面;A refrigeration apparatus according to an embodiment of the present disclosure includes a compressor, the compressor includes a motor, the motor includes a stator, the stator includes a stator iron core, and the stator iron core includes a body including a yoke and a plurality of stator teeth, a stator slot is defined between two adjacent stator teeth and the yoke, wherein the stator iron core has a first end face and a second end face opposite in the axial direction;
定子绕组,所述定子绕组绕设在所述定子齿上,所述定子绕组包括第一部分、第二部分和第三部分,所述第一部分和所述第二部分位于所述定子槽隙外,所述第三部分位于所述定子槽隙内;a stator winding, the stator winding is wound on the stator teeth, the stator winding includes a first part, a second part and a third part, the first part and the second part are located outside the stator slot, the third portion is located within the stator slot;
引出线,所述引出线与所述第一部分电连接;a lead wire, the lead wire is electrically connected to the first part;
保持件,所述保持件包括:A holder, the holder comprising:
第一保持部和第二保持部,所述第一保持部设在所述第一端面上,所述第一保持部包覆所述第一部分的至少一部分,所述第二保持部设在所述第二端面上;以及A first holding part and a second holding part, the first holding part is provided on the first end surface, the first holding part covers at least a part of the first part, and the second holding part is provided on the said second end face; and
第三保持部,所述第三保持部的至少一部分设在所述定子槽隙内,所述第三保持部具有在所述定子铁芯的轴向上相对的第一端部和第二端部,所述第三保持部的所述第一端部与所述第一保持部相连,所述第三保持部的所述第二端部与所述第二保持部相连。A third holding portion, at least a part of which is provided in the stator slot, the third holding portion has a first end portion and a second end opposite in the axial direction of the stator core part, the first end of the third holding part is connected to the first holding part, and the second end of the third holding part is connected to the second holding part.
根据本公开实施例的制冷设备,具有可以降低制冷设备的振动噪音、提高制冷设备的效率等优点。The refrigeration equipment according to the embodiments of the present disclosure has the advantages of reducing vibration and noise of the refrigeration equipment, improving the efficiency of the refrigeration equipment, and the like.
在一些实施例中,所述第二保持部包覆所述第二部分的至少一部分。In some embodiments, the second retaining portion covers at least a portion of the second portion.
在一些实施例中,所述第三保持部包覆所述第三部分的至少一部分。In some embodiments, the third retaining portion covers at least a portion of the third portion.
在一些实施例中,所述第三保持部为多个,多个所述第三保持部一一对应地充满多个所述定子槽隙,以便包覆所述第三部分,其中所述第三保持部的一部分沿所述轭部至所述定子齿的方向向内伸出所述定子槽隙,所述第三保持部的所述一部分的内缘位于所述定子齿的齿靴部的内缘的外侧,所述第三保持部的所述一部分的所述内缘位于所述定子齿的所述齿靴部的外缘的内侧。In some embodiments, there are a plurality of the third holding parts, and the plurality of the third holding parts fill the plurality of the stator slots in a one-to-one correspondence, so as to cover the third part, wherein the first A part of the three holding parts protrudes inwardly from the stator slot in the direction from the yoke part to the stator teeth, and the inner edge of the part of the third holding part is located at the tooth shoe part of the stator tooth. Outside of the inner edge, the inner edge of the part of the third holding portion is located inside the outer edge of the tooth shoe portion of the stator teeth.
在一些实施例中,所述第一保持部的外缘位于所述轭部的外缘的内侧,所述第二保持部的外缘位于所述轭部的外缘的内侧。In some embodiments, the outer edge of the first holding portion is located inside the outer edge of the yoke portion, and the outer edge of the second holding portion is located inside the outer edge of the yoke portion.
可选地,所述第一保持部和所述第二保持部中的每一者为圆环形,所述第一保持部的外径小于所述轭部的外径,所述第二保持部的外径小于所述轭部的外径。Optionally, each of the first holding portion and the second holding portion is annular, the outer diameter of the first holding portion is smaller than the outer diameter of the yoke portion, and the second holding portion is The outer diameter of the yoke is smaller than the outer diameter of the yoke.
在一些实施例中,所述第三保持部的内缘位于所述定子齿的内缘的外侧。In some embodiments, the inner edge of the third retaining portion is located outside the inner edge of the stator teeth.
在一些实施例中,所述保持件一体注塑成型。In some embodiments, the retainer is integrally injection molded.
附图说明Description of drawings
图1是根据本公开一个实施例的定子的结构示意图(未示出保持件)。FIG. 1 is a schematic structural diagram of a stator according to an embodiment of the present disclosure (a holder is not shown).
图2是根据本公开一个实施例的定子铁芯的立体图。2 is a perspective view of a stator core according to one embodiment of the present disclosure.
图3是根据本公开一个实施例的定子铁芯的俯视图。3 is a top view of a stator core according to one embodiment of the present disclosure.
图4是根据本公开一个实施例的定子的结构示意图。FIG. 4 is a schematic structural diagram of a stator according to an embodiment of the present disclosure.
图5是根据本公开一个实施例的压缩机的结构示意图。FIG. 5 is a schematic structural diagram of a compressor according to an embodiment of the present disclosure.
附图标记:定子1;定子铁芯10;本体110;轭部101;外缘1011;定子齿102;齿部1021;齿靴部1022;内缘1023;外缘1024;定子槽隙103;第一端面104(1101);第二端面105(1102);Reference numerals: stator 1; stator core 10; body 110; yoke 101; outer edge 1011; stator teeth 102; teeth 1021; tooth shoe 1022; inner edge 1023; outer edge 1024; stator slot 103; One end face 104 (1101); second end face 105 (1102);
定子绕组20;第一部分201;第二部分202;第三部分203;stator winding 20; first part 201; second part 202; third part 203;
保持件30;第一保持部301;外缘3011;第二保持部302;外缘3021;第三保持部303;第一端部3031;第二端部3032;内缘3033;holder 30; first holder 301; outer edge 3011; second holder 302; outer edge 3021; third holder 303; first end 3031; second end 3032; inner edge 3033;
引出线40; pinout 40;
压缩机100;电机1000;壳体1001;转子1002;曲轴1003;主轴承1004;气缸1005;活塞1006;副轴承1007。 Compressor 100; Motor 1000; Housing 1001; Rotor 1002; Crankshaft 1003; Main bearing 1004; Cylinder 1005; Piston 1006;
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present disclosure and should not be construed as a limitation of the present disclosure.
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present disclosure and should not be construed as a limitation of the present disclosure.
如图1-图4所示,根据本公开实施例的定子1包括定子铁芯10、定子绕组20、引出线40和保持件30。定子铁芯10包括本体110,本体110包括轭部101和多个定子齿102,相邻两个定子齿102与轭部101之间限定出定子槽隙103,定子绕组20绕设在定子齿102上。其中,定子铁芯10具有在其轴向上相对的第一端面104和第二端面105。定子绕组20包括第一部分201、第二部分202和第三部分203,第一部分201和第二部分202位于定子槽隙103外,第三部分203位于定子槽隙103内。引出线40与第一部分201电连接。As shown in FIGS. 1-4 , the stator 1 according to the embodiment of the present disclosure includes a stator core 10 , a stator winding 20 , a lead wire 40 and a holder 30 . The stator core 10 includes a body 110 , the body 110 includes a yoke 101 and a plurality of stator teeth 102 , a stator slot 103 is defined between two adjacent stator teeth 102 and the yoke 101 , and the stator winding 20 is wound around the stator teeth 102 . superior. Among them, the stator core 10 has a first end surface 104 and a second end surface 105 opposite to each other in the axial direction thereof. The stator winding 20 includes a first part 201 , a second part 202 and a third part 203 , the first part 201 and the second part 202 are located outside the stator slot 103 , and the third part 203 is located in the stator slot 103 . The lead wire 40 is electrically connected to the first part 201 .
如图4所示,保持件30包括第一保持部301、第二保持部302和第三保持部303,第一保持部301设在第一端面104上,第一保持部301包覆第一部分201的至少一部分,第二保持部302设在第二端面105上。第三保持部303的至少一部分设在定子槽隙103内,第三保持部303具有在定子铁芯10的轴向上相对的第一端部3031和第二端部3032,第三保持部303的第一端部3031与第一保持部301相连,第三保持部303的第二端部3032与第二保持部302相连。As shown in FIG. 4 , the holder 30 includes a first holding part 301 , a second holding part 302 and a third holding part 303 , the first holding part 301 is provided on the first end face 104 , and the first holding part 301 covers the first part At least a part of 201 , the second holding portion 302 is provided on the second end face 105 . At least a part of the third holding portion 303 is provided in the stator slot 103 , and the third holding portion 303 has a first end portion 3031 and a second end portion 3032 that are opposite to each other in the axial direction of the stator core 10 , and the third holding portion 303 The first end portion 3031 of the third holding portion 303 is connected to the first holding portion 301 , and the second end portion 3032 of the third holding portion 303 is connected to the second holding portion 302 .
现有技术中的定子铁芯由定子冲片及各种紧固件压紧构成一个整体,例如在各定子冲片的轴向上采用铆扣连接。首先,由于各定子冲片之间连接刚性低,导致定子铁芯的刚性低,进而导致包括定子的电机运行时产生较大的振动噪音。其次,当电磁力作用在定子铁芯的齿靴部时,电磁力会沿着定子铁芯的齿靴部、齿部和轭部向外传递,导致定子铁芯的外缘发生变形,该变形同样会导致包括定子的电机在运行时产生较大的噪声辐射。最后,定子在制作过程中,比如定子与压缩机的壳体过盈配合时,会产生装配应力,一方面,装配应力向内传递造成定子铁芯的内径变形发生变形,并导致电机的定子和转子之间的间隙不均匀,最终导致包括该定子的电机在运行时振动噪音恶化;另一方面,装配应力会使定子的铁芯损耗增加,最终导致包括该定子的电机的效率下降。The stator core in the prior art is formed as a whole by pressing the stator punching pieces and various fasteners, for example, the stator punching pieces are connected by riveting in the axial direction. First, due to the low rigidity of the connection between the stator punching pieces, the rigidity of the stator iron core is low, which in turn causes the motor including the stator to generate relatively large vibration and noise during operation. Secondly, when the electromagnetic force acts on the tooth shoe of the stator core, the electromagnetic force will be transmitted outward along the tooth shoe, tooth and yoke of the stator core, resulting in the deformation of the outer edge of the stator core. It also leads to a higher noise radiation during operation of the motor including the stator. Finally, during the manufacturing process of the stator, for example, when the stator and the compressor casing are in an interference fit, assembly stress will be generated. On the one hand, the inward transmission of assembly stress will cause the inner diameter of the stator core to deform, and cause the stator and the motor of the motor to be deformed. The gap between the rotors is uneven, which eventually leads to the deterioration of vibration and noise of the motor including the stator during operation; on the other hand, the assembly stress increases the core loss of the stator, which ultimately reduces the efficiency of the motor including the stator.
根据本公开实施例的定子1通过在定子铁芯10的本体110的第一端面104上设置第一保持部301,且在第二端面105上设置第二保持部302,而第一保持部301和第二保持部302通过第三保持部303相连以便保持件30成为一个整体。由此可以利用第一保持部301和第二保持部302沿定子铁芯10的轴向夹持(压制)定子铁芯10的多个定子冲片,从而可以显著提高定子铁芯10的多个定子冲片的连接刚性,进而显著提高定子铁芯10的刚性。The stator 1 according to the embodiment of the present disclosure provides the first holding portion 301 on the first end face 104 of the body 110 of the stator core 10 and the second holding portion 302 on the second end face 105 , and the first holding portion 301 The second holding part 302 is connected with the third holding part 303 so that the holding member 30 is integrated. As a result, the first holding portion 301 and the second holding portion 302 can be used to clamp (press) the plurality of stator punches of the stator iron core 10 in the axial direction of the stator iron core 10 , so that the plurality of stator iron cores 10 can be significantly increased. The connection rigidity of the stator punching pieces further significantly improves the rigidity of the stator core 10 .
由此,不仅可以显著减小、甚至消除因定子铁芯10的多个定子冲片的连接刚性低而产生的振动噪音,而且可以显著减小、甚至消除因轭部101在电磁力作用下变形(例如定子铁芯10的外周面变形)而产生的噪音辐射,以及显著减小、甚至消除因装配定子1导致的变形(例如定子铁芯10的内径变形,即定子铁芯10的内周面变形)而产生的振动噪音。In this way, not only the vibration noise caused by the low connection rigidity of the plurality of stator punching pieces of the stator core 10 can be significantly reduced or even eliminated, but also the deformation of the yoke 101 under the action of electromagnetic force can be significantly reduced or even eliminated (for example, the deformation of the outer peripheral surface of the stator iron core 10 ), and significantly reduce or even eliminate the deformation caused by assembling the stator 1 (for example, the deformation of the inner diameter of the stator iron core 10 , that is, the inner peripheral surface of the stator iron core 10 ) Vibration noise caused by deformation).
此外,通过显著提高定子铁芯10的刚性,可以显著减小、甚至消除定子铁芯10的变形,从而可以显著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。In addition, by significantly improving the rigidity of the stator core 10, the deformation of the stator core 10 can be significantly reduced or even eliminated, so that the stress iron loss caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, so that the The efficiency of the motor including the stator 1 is substantially improved.
因此,通过利用根据本公开实施例的定子1,从而可以降低包括定子1的电机的振动 噪音、提高包括定子1的电机的效率。Therefore, by using the stator 1 according to the embodiment of the present disclosure, the vibration noise of the motor including the stator 1 can be reduced, and the efficiency of the motor including the stator 1 can be improved.
如图1-图4所示,根据本公开实施例的定子1包括定子铁芯10、定子绕组20、引出线40和保持件30。As shown in FIGS. 1-4 , the stator 1 according to the embodiment of the present disclosure includes a stator core 10 , a stator winding 20 , a lead wire 40 and a holder 30 .
定子铁芯10包括本体110,本体110包括轭部101和多个定子齿102。多个定子齿102包括齿部1021和齿靴部1022。定子铁芯10的第一端面104和第二端面105为本体110的在定子铁芯10的轴向上相对的端面。也就是说,本体110具有在定子铁芯10的轴向上相对的第一端面1101和第二端面1102。本体110的第一端面1101为定子铁芯10的第一端面104,本体110的第二端面1102为定子铁芯10的第二端面105。其中,定子铁芯10的轴向如图1中的箭头A所示。The stator core 10 includes a body 110 including a yoke 101 and a plurality of stator teeth 102 . The plurality of stator teeth 102 includes a tooth portion 1021 and a tooth shoe portion 1022 . The first end face 104 and the second end face 105 of the stator iron core 10 are the opposite end faces of the body 110 in the axial direction of the stator iron core 10 . That is, the body 110 has a first end surface 1101 and a second end surface 1102 that are opposed to each other in the axial direction of the stator core 10 . The first end surface 1101 of the body 110 is the first end surface 104 of the stator core 10 , and the second end surface 1102 of the body 110 is the second end surface 105 of the stator core 10 . The axial direction of the stator core 10 is shown by arrow A in FIG. 1 .
可选地,多个定子齿102沿定子铁芯10的周向间隔开地设在轭部101上。相邻两个定子齿102与轭部101之间限定出定子槽隙103,即定子铁芯10具有多个定子槽隙103。Optionally, a plurality of stator teeth 102 are provided on the yoke 101 at intervals along the circumferential direction of the stator core 10 . A stator slot 103 is defined between two adjacent stator teeth 102 and the yoke 101 , that is, the stator core 10 has a plurality of stator slots 103 .
引出线40与第一部分201电连接,由此引出线40靠近第一保持部201设置。The lead wire 40 is electrically connected to the first portion 201 , whereby the lead wire 40 is disposed close to the first holding portion 201 .
定子绕组20绕设在定子齿102上,定子绕组20包括第一部分201、第二部分202和第三部分203。其中,第一部分201和第二部分202位于定子槽隙103外,第三部分203位于定子槽隙103内。例如,第一部分201向上伸出定子槽隙103,第二部分202向下伸出定子槽隙103,第一端面104为定子铁芯10(本体110)的上表面,第二端面105为定子铁芯10(本体110)的下表面,定子铁芯10的轴向与上下方向一致。上下方向如图2中的箭头B所示。The stator winding 20 is wound on the stator teeth 102 , and the stator winding 20 includes a first part 201 , a second part 202 and a third part 203 . The first part 201 and the second part 202 are located outside the stator slot 103 , and the third part 203 is located inside the stator slot 103 . For example, the first part 201 extends upward from the stator slot 103, the second part 202 extends downward from the stator slot 103, the first end face 104 is the upper surface of the stator iron core 10 (body 110), and the second end face 105 is the stator iron On the lower surface of the core 10 (the main body 110 ), the axial direction of the stator core 10 coincides with the vertical direction. The up-down direction is shown by arrow B in FIG. 2 .
如图4所示,保持件30包括第一保持部301、第二保持部302和第三保持部303,第一保持部301设在第一端面104上,第二保持部302设在第二端面105上。第三保持部303具有在定子铁芯10的轴向上相对的第一端部3031和第二端部3032,第三保持部303的第一端部3031与第一保持部301相连,第三保持部303的第二端部3032与第二保持部302相连。As shown in FIG. 4 , the holder 30 includes a first holding portion 301 , a second holding portion 302 and a third holding portion 303 . The first holding portion 301 is provided on the first end face 104 , and the second holding portion 302 is provided on the second holding portion 301 . on the end face 105. The third holding portion 303 has a first end portion 3031 and a second end portion 3032 that are opposite to each other in the axial direction of the stator core 10 , the first end portion 3031 of the third holding portion 303 is connected to the first holding portion 301 , and the third holding portion 303 The second end portion 3032 of the holding portion 303 is connected to the second holding portion 302 .
例如,第一保持部301位于第二保持部302的上方,第一保持部301设在定子铁芯10的上端面(第一端面104)上,第二保持部302设在定子铁芯10的下端面(第二端面105)上。第三保持部303的上端部与第一保持部301相连,第三保持部303的下端部与第二保持部302相连。For example, the first holding portion 301 is located above the second holding portion 302 , the first holding portion 301 is provided on the upper end surface (the first end surface 104 ) of the stator core 10 , and the second holding portion 302 is provided on the upper end surface of the stator core 10 . on the lower end surface (the second end surface 105 ). The upper end portion of the third holding portion 303 is connected to the first holding portion 301 , and the lower end portion of the third holding portion 303 is connected to the second holding portion 302 .
在一些实施例中,保持件30一体注塑成型,即第一保持部301、第二保持部302和第三保持部303一体注塑成型。保持件30一体注塑成型有利于进一步提升定子铁芯10的多个定子冲片的连接刚性,从而提升定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。In some embodiments, the retaining member 30 is integrally injection-molded, that is, the first retaining portion 301 , the second retaining portion 302 and the third retaining portion 303 are integrally injection-molded. The integral injection molding of the holder 30 is beneficial to further improve the connection rigidity of the plurality of stator punching pieces of the stator iron core 10 , thereby improving the rigidity of the stator iron core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 .
由于树脂材料通过特定材料的最佳配比混合,可以实现较理想的材料刚性和注塑流动 效果,因此,优选地,保持件30为树脂材料。Since the resin material is mixed by the optimum proportion of the specific material, ideal material rigidity and injection flow effect can be achieved, therefore, preferably, the holding member 30 is made of resin material.
具体而言,可以先将定子铁芯10的多个定子冲片叠压在一起,然后将定子绕组20绕设在定子铁芯10上,最后将保持件30一体注塑成型在定子铁芯10和定子绕组20上。Specifically, a plurality of stator punching sheets of the stator iron core 10 can be stacked together, then the stator winding 20 is wound on the stator iron core 10, and finally the holder 30 is integrally injection-molded on the stator iron core 10 and the stator iron core 10. on the stator winding 20.
如图4所示,第三保持部303的至少一部分设在定子槽隙103内,由此能够在定子铁芯10的与定子铁芯10的轴向垂直的内外方向上增加第三保持部303的厚度,第一保持部301包覆第一部分201的至少一部分,由此能够在定子铁芯10的轴向上增加第三保持部303的厚度,从而提升定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。此外,当保持件30一体注塑成型时,通过使第一保持部301包覆第一部分201的至少一部分,可以减小保持件30的注塑成型难度。As shown in FIG. 4 , by providing at least a part of the third holding portion 303 in the stator slot 103 , the third holding portion 303 can be added to the inner and outer directions of the stator core 10 perpendicular to the axial direction of the stator core 10 . The thickness of the first holding part 301 covers at least a part of the first part 201 , so that the thickness of the third holding part 303 can be increased in the axial direction of the stator core 10 , thereby improving the rigidity of the stator core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 . In addition, when the holder 30 is integrally injection-molded, the difficulty of injection molding of the holder 30 can be reduced by making the first holder 301 cover at least a part of the first portion 201 .
在一些实施例中,如图4所示,第二保持部302包覆第二部分202的至少一部分。由此能够在定子铁芯10的轴向上进一步增加第三保持部303的厚度,从而提升定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。此外,当保持件30一体注塑成型时,通过使第二保持部302包覆第二部分202的至少一部分,可以减小保持件30的注塑成型难度。In some embodiments, as shown in FIG. 4 , the second retaining portion 302 covers at least a portion of the second portion 202 . As a result, the thickness of the third holding portion 303 can be further increased in the axial direction of the stator core 10 , thereby enhancing the rigidity of the stator core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 . In addition, when the holder 30 is integrally injection-molded, the difficulty of injection molding of the holder 30 can be reduced by covering at least a part of the second portion 202 with the second holder 302 .
可选地,第三保持部303包覆定子绕组20第三部分203的至少一部分。这样,能够在定子铁芯10的与定子铁芯10的轴向垂直的内外方向上增加第三保持部303的厚度,从而提升定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。Optionally, the third holding portion 303 covers at least a part of the third portion 203 of the stator winding 20 . In this way, the thickness of the third holding portion 303 can be increased in the inner and outer directions of the stator iron core 10 perpendicular to the axial direction of the stator iron core 10 , thereby improving the rigidity of the stator iron core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 .
如图4所示,第三保持部303为多个,多个第三保持部303一一对应地充满多个定子槽隙103,以便包覆第三部分203。换言之,每个定子槽隙103被第三保持部303充满。第三保持部303的一部分向内伸出定子槽隙103,第三保持部303的一部分的内缘位于定子齿102的齿靴部1022的内缘1023的外侧,第三保持部303的该一部分的内缘位于齿靴部1022的外缘1024的内侧。也就是说,第三保持部303的一部分的内缘位于齿靴部1022的内缘1023(内沿)和外缘1024(外沿)之间。As shown in FIG. 4 , there are a plurality of third holding portions 303 , and the plurality of third holding portions 303 fill the plurality of stator slots 103 in a one-to-one correspondence so as to cover the third portion 203 . In other words, each stator slot 103 is filled with the third holding portion 303 . A part of the third holding part 303 protrudes inward from the stator slot 103 , the inner edge of a part of the third holding part 303 is located outside the inner edge 1023 of the tooth shoe part 1022 of the stator tooth 102 , the part of the third holding part 303 The inner edge of the tooth shoe 1022 is inboard of the outer edge 1024 . That is, the inner edge of a part of the third holding portion 303 is located between the inner edge 1023 (inner edge) and the outer edge 1024 (outer edge) of the shoe portion 1022 .
这样,能够在定子铁芯10的与定子铁芯10的轴向垂直的内外方向上显著增加第三保持部303的厚度,从而提升定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以 便显著地提高包括定子1的电机的效率。此外,当保持件30一体注塑成型时,通过使第三保持部303充满定子槽隙103,可以减小保持件30的注塑成型难度。In this way, the thickness of the third holding portion 303 can be significantly increased in the inner and outer directions of the stator iron core 10 perpendicular to the axial direction of the stator iron core 10 , thereby enhancing the rigidity of the stator iron core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 . In addition, when the holder 30 is integrally injection-molded, by making the third holder 303 fill the stator slot 103 , the injection molding difficulty of the holder 30 can be reduced.
如图4所示,第一保持部301的外缘3011(外沿)位于轭部101的外缘1011的内侧,第二保持部302的外缘3021(外沿)位于轭部101的外缘1011的内侧。由于定子1与压缩机的壳体装配时,定子铁芯10的轭部101的外缘1011要与压缩机的壳体接触,因此第一保持部301的外缘3011位于轭部101的外缘1011的内侧,第二保持部302的外缘3021位于轭部101的外缘1011的内侧,能在定子1与压缩机的壳体装配时,避免第一保持部301的外缘3011和第二保持部302的外缘3021与压缩机的壳体直接接触,从而避免装配时保持件30碎裂,产生粉屑,进而导致压缩机泵体堵转,出现故障,影响压缩机制冷效果。As shown in FIG. 4 , the outer edge 3011 (outer edge) of the first holding portion 301 is located inside the outer edge 1011 of the yoke portion 101 , and the outer edge 3021 (outer edge) of the second holding portion 302 is located at the outer edge of the yoke portion 101 . Inside of 1011. Since the outer edge 1011 of the yoke portion 101 of the stator core 10 is to be in contact with the compressor housing when the stator 1 is assembled with the compressor housing, the outer edge 3011 of the first holding portion 301 is located at the outer edge of the yoke portion 101 . On the inner side of 1011, the outer edge 3021 of the second holding part 302 is located inside the outer edge 1011 of the yoke 101, which can avoid the outer edge 3011 of the first holding part 301 and the second The outer edge 3021 of the holding portion 302 is in direct contact with the casing of the compressor, so as to prevent the holding member 30 from being broken during assembly and generating dust, which in turn causes the compressor pump to block and malfunction, thereby affecting the refrigeration effect of the compressor.
可选地,第一保持部301和第二保持部302中的每一者为圆环形,第一保持部301的外径小于轭部101的外径,第二保持部302的外径小于轭部101的外径。也就是说,在与定子铁芯10的轴向垂直的内外方向上,第一保持部301的外缘3011位于轭部101的外缘1011的内侧,第二保持部302的外缘3021位于轭部101的外缘1011的内侧。Optionally, each of the first holding portion 301 and the second holding portion 302 is annular, the outer diameter of the first holding portion 301 is smaller than the outer diameter of the yoke portion 101 , and the outer diameter of the second holding portion 302 is smaller than The outer diameter of the yoke 101 . That is, in the inner and outer directions perpendicular to the axial direction of the stator core 10, the outer edge 3011 of the first holding portion 301 is located inside the outer edge 1011 of the yoke portion 101, and the outer edge 3021 of the second holding portion 302 is located in the yoke The inner side of the outer edge 1011 of the part 101 .
通过使第一保持部301和第二保持部302中的每一者为圆环形,能够利用第一保持部301和第二保持部302沿定子铁芯10的轴向更好的夹持定子铁芯10的多个定子冲片,从而可以显著提高定子铁芯10的多个定子冲片的连接刚性,进而显著提高定子铁芯10的刚性。由此,不仅可以显著减小、甚至消除因定子铁芯10的刚性低而产生的振动噪音,而且可以显著减小、甚至消除因定铁芯10的变形而产生的振动噪音,还可以著减小、甚至消除因定子铁芯10的变形而产生的应力铁损,以便显著地提高包括定子1的电机的效率。此外,当保持件30一体注塑成型时,第一保持部301和第二保持部302中的每一者为圆环形,可以减小保持件30的注塑成型难度。By making each of the first holding portion 301 and the second holding portion 302 an annular shape, the stator can be better clamped in the axial direction of the stator core 10 by the first holding portion 301 and the second holding portion 302 The plurality of stator punching pieces of the iron core 10 can significantly improve the connection rigidity of the plurality of stator punching pieces of the stator iron core 10 , thereby significantly improving the rigidity of the stator iron core 10 . Thereby, not only can the vibration noise caused by the low rigidity of the stator core 10 be significantly reduced or even eliminated, but also the vibration noise caused by the deformation of the stator core 10 can be significantly reduced or even eliminated, and the The stress iron loss due to the deformation of the stator core 10 is small or even eliminated, so as to significantly improve the efficiency of the electric machine including the stator 1 . In addition, when the holder 30 is integrally injection-molded, each of the first holding portion 301 and the second holding portion 302 is annular, which can reduce the difficulty of injection molding the holder 30 .
可选地,第三保持部303的内缘3033(内沿)位于定子齿102的齿靴部1022的内缘1024(内沿)的外侧。这样,定子齿102的齿靴部1022内缘1023不被第三保持部303包覆,不仅能够避免第三保持部303影响转子的装配,而且能够让电机更好地散热,避免热量在电机中积聚,影响电机绝缘系统。Optionally, the inner edge 3033 (inner edge) of the third holding portion 303 is located outside the inner edge 1024 (inner edge) of the tooth shoe portion 1022 of the stator teeth 102 . In this way, the inner edge 1023 of the tooth shoe portion 1022 of the stator teeth 102 is not covered by the third holding portion 303, which can not only prevent the third holding portion 303 from affecting the assembly of the rotor, but also allow the motor to dissipate heat better and prevent heat from being trapped in the motor. Accumulation, affecting the motor insulation system.
其中,向内是指在垂直于定子铁芯10的轴向的平面上邻近定子铁芯10的中心轴线的方向,向外是指在垂直于定子铁芯10的轴向的平面上远离定子铁芯10的中心轴线的方向。内外方向如图3中的箭头C所示。当定子1与转子装配在一起时,内缘相对外缘邻近转子。Wherein, inward refers to a direction adjacent to the central axis of the stator iron core 10 on a plane perpendicular to the axial direction of the stator iron core 10 , and outward refers to a direction away from the stator iron on a plane perpendicular to the axial direction of the stator iron core 10 . The direction of the central axis of the core 10 . The inside-out direction is shown by arrow C in FIG. 3 . When the stator 1 is assembled with the rotor, the inner edge is adjacent to the rotor relative to the outer edge.
如图5所示,本公开还提供电机1000。根据本公开实施例的电机1000包括根据本公开上述实施例的定子1。因此,根据本公开实施例的电机1000具有振动噪音低、效率高等优点。As shown in FIG. 5 , the present disclosure also provides a motor 1000 . The motor 1000 according to the embodiment of the present disclosure includes the stator 1 according to the above-described embodiment of the present disclosure. Therefore, the motor 1000 according to the embodiment of the present disclosure has the advantages of low vibration noise and high efficiency.
本领域技术人员可以理解的是,根据本公开实施例的电机1000还包括转子1002。以定子1的定子槽隙104数量为Z,转子1002的极对数为P,Z与2P的比值等于3/2或6/5或6/7。限定定子槽隙104的数量Z和转子的极对数P的比例关系,进而限定电机1000的 极槽配合,其中,当转子1002的极对数为P时,则转子1002的极数为2P,即电机1000可为6极9槽电机、4极6槽电机、8极12槽电机、10极12槽电机、上述类型的电机1000可有效减少电枢铁损,提升磁通量,进而提升电机1000效率。It can be understood by those skilled in the art that the motor 1000 according to the embodiment of the present disclosure further includes a rotor 1002 . Taking the number of stator slots 104 of the stator 1 as Z, and the number of pole pairs of the rotor 1002 as P, the ratio of Z to 2P is equal to 3/2 or 6/5 or 6/7. The proportional relationship between the number Z of the stator slots 104 and the number of pole pairs P of the rotor is defined, and then the pole-slot fit of the motor 1000 is defined, wherein, when the number of pole pairs of the rotor 1002 is P, the number of poles of the rotor 1002 is 2P, That is, the motor 1000 can be a 6-pole 9-slot motor, a 4-pole 6-slot motor, an 8-pole 12-slot motor, and a 10-pole 12-slot motor. The above types of motors 1000 can effectively reduce the armature iron loss, increase the magnetic flux, and further improve the efficiency of the motor 1000 .
优选地,定子铁芯10的内径为Di,电机1000的额定转矩为T,转子1002的单位体积转矩为TPV,满足以下关系式:5.18×10-7≤T×Di-3×TPV-1≤1.17×10-6,5kN·m·m-3≤TPV≤45kN·m·m-3;其中,电机1000的额定转矩T的单位为N·m,定子铁芯10的内径Di的单位为mm,转子1002的单位体积转矩TPV的单位为kN·m·m-3。Preferably, the inner diameter of the stator core 10 is Di, the rated torque of the motor 1000 is T, and the torque per unit volume of the rotor 1002 is TPV, which satisfies the following relationship: 5.18×10-7≤T×Di-3×TPV- 1≤1.17×10-6, 5kN·m·m-3≤TPV≤45kN·m·m-3; wherein, the unit of rated torque T of motor 1000 is N·m, and the inner diameter Di of stator core 10 is The unit is mm, and the unit of the torque TPV per unit volume of the rotor 1002 is kN·m·m −3 .
在该实施例中,电机1000的额定转矩为T,定子铁芯10的内径为Di,转子1002的单位体积转矩为TPV,且满足5.18×10-7≤T×Di-3×TPV-1≤1.17×10-6,单位体积转矩TPV的取值范围为5kN·m·m-3≤TPV≤45kN·m·m-3,通过限定了电机1000的额定转矩T、定子铁芯10的内径Di和转子1002的单位体积转矩TPV的组合变量的取值范围,使得该电机1000可以满足压缩机的动力需求,此外,对于采用该转子1002的电机1000及压缩机100,可有效降低转子1002漏磁,增加永磁体利用率,提升电机1000的效率。In this embodiment, the rated torque of the motor 1000 is T, the inner diameter of the stator core 10 is Di, the torque per unit volume of the rotor 1002 is TPV, and satisfies 5.18×10-7≤T×Di-3×TPV- 1≤1.17×10-6, the value range of torque TPV per unit volume is 5kN·m·m-3≤TPV≤45kN·m·m-3, by limiting the rated torque T of the motor 1000, the stator iron core The value range of the combined variable of the inner diameter Di of 10 and the torque per unit volume TPV of the rotor 1002 enables the motor 1000 to meet the power requirements of the compressor. In addition, the motor 1000 and the compressor 100 using the rotor 1002 can effectively The magnetic flux leakage of the rotor 1002 is reduced, the utilization rate of the permanent magnet is increased, and the efficiency of the motor 1000 is improved.
优选地,多个齿靴部103朝向转子的一侧合围成定子1的内周面,定子1的内周面的直径与定子铁芯10的外缘的直径的比值大于0.5,且小于等于0.58。Preferably, the side of the plurality of tooth shoe parts 103 facing the rotor forms the inner peripheral surface of the stator 1, and the ratio of the diameter of the inner peripheral surface of the stator 1 to the diameter of the outer edge of the stator core 10 is greater than 0.5 and less than or equal to 0.58 .
在该实施例中,定子1的内周面的直径与定子铁芯10的外缘的直径的比值大于0.5,且小于等于0.57使得电机具有较高的性价比。In this embodiment, the ratio of the diameter of the inner peripheral surface of the stator 1 to the diameter of the outer edge of the stator core 10 is greater than 0.5, and less than or equal to 0.57, so that the motor has higher cost performance.
本公开还提供压缩机100。根据本公开实施例的压缩机100包括根据本公开上述实施例的电机1000。The present disclosure also provides a compressor 100 . The compressor 100 according to the embodiment of the present disclosure includes the motor 1000 according to the above-described embodiment of the present disclosure.
因此,根据本公开实施例的压缩机100具有振动噪音低、效率高等优点。Therefore, the compressor 100 according to the embodiment of the present disclosure has the advantages of low vibration noise and high efficiency.
本领域技术人员可以理解的是,如图5所示,根据本公开实施例的压缩机100还包括壳体1001、曲轴1022、主轴承102、气缸103、活塞104和副轴承105等部件。壳体、曲轴1022、主轴承102、气缸103、活塞104和副轴承105等部件可以是已知的且与本申请的发明点无关,因此不再详细地描述。Those skilled in the art can understand that, as shown in FIG. 5 , the compressor 100 according to the embodiment of the present disclosure further includes components such as a casing 1001 , a crankshaft 1022 , a main bearing 102 , a cylinder 103 , a piston 104 , and a secondary bearing 105 . Components such as the casing, the crankshaft 1022 , the main bearing 102 , the cylinder 103 , the piston 104 and the auxiliary bearing 105 may be known and are not related to the invention of the present application, so they will not be described in detail.
本公开还提供制冷设备。根据本公开实施例的制冷设备包括根据本公开上述实施例的压缩机100。The present disclosure also provides refrigeration equipment. The refrigeration apparatus according to the embodiment of the present disclosure includes the compressor 100 according to the above-described embodiment of the present disclosure.
利用本公开实施例的瓦斯抽采管道100,不仅使得传感器探头3能够准确固定在管体1上,并且容易进行传感器探头3的安装和拆卸。Using the gas drainage pipeline 100 of the embodiment of the present disclosure not only enables the sensor probe 3 to be accurately fixed on the pipe body 1 , but also facilitates the installation and removal of the sensor probe 3 .
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying the indicated devices or elements It must have, be constructed, and operate in a particular orientation, and therefore should not be construed as a limitation of the present disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present disclosure, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, unless expressly stated and defined otherwise, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本公开中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In this disclosure, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., mean a specific feature, structure, material, or Features are included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it should be understood that the above-described embodiments are exemplary and should not be construed as limitations of the present disclosure, and those of ordinary skill in the art may interpret the above-described embodiments within the scope of the present disclosure. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (10)

  1. 定子,其特征在于,包括:A stator, characterized in that it includes:
    定子铁芯,所述定子铁芯包括本体,所述本体包括轭部和多个定子齿,相邻两个所述定子齿以及所述轭部之间限定出定子槽隙,其中所述定子铁芯具有在其轴向上相对的第一端面和第二端面;A stator iron core, the stator iron core includes a body, the body includes a yoke and a plurality of stator teeth, a stator slot is defined between two adjacent stator teeth and the yoke, wherein the stator iron the core has first and second end faces opposite in its axial direction;
    定子绕组,所述定子绕组绕设在所述定子齿上,所述定子绕组包括第一部分、第二部分和第三部分,所述第一部分和所述第二部分位于所述定子槽隙外,所述第三部分位于所述定子槽隙内;a stator winding, the stator winding is wound on the stator teeth, the stator winding includes a first part, a second part and a third part, the first part and the second part are located outside the stator slot, the third portion is located within the stator slot;
    引出线,所述引出线与所述第一部分电连接;a lead wire, the lead wire is electrically connected to the first part;
    保持件,所述保持件包括:A holder, the holder comprising:
    第一保持部和第二保持部,所述第一保持部设在所述第一端面上,所述第一保持部包覆所述第一部分的至少一部分,所述第二保持部设在所述第二端面上;以及A first holding part and a second holding part, the first holding part is provided on the first end surface, the first holding part covers at least a part of the first part, and the second holding part is provided on the said second end face; and
    第三保持部,所述第三保持部的至少一部分设在所述定子槽隙内,所述第三保持部具有在所述定子铁芯的轴向上相对的第一端部和第二端部,所述第三保持部的所述第一端部与所述第一保持部相连,所述第三保持部的所述第二端部与所述第二保持部相连。A third holding portion, at least a part of which is provided in the stator slot, the third holding portion has a first end portion and a second end opposite in the axial direction of the stator core part, the first end of the third holding part is connected to the first holding part, and the second end of the third holding part is connected to the second holding part.
  2. 根据权利要求1所述的定子,其特征在于,所述第二保持部包覆所述第二部分的至少一部分。The stator of claim 1, wherein the second holding portion covers at least a portion of the second portion.
  3. 根据权利要求2所述的定子,其特征在于,所述第三保持部包覆所述第三部分的至少一部分。The stator of claim 2, wherein the third holding portion covers at least a portion of the third portion.
  4. 根据权利要求3所述的定子,其特征在于,所述第三保持部为多个,多个所述第三保持部一一对应地充满多个所述定子槽隙,以便包覆所述第三部分,其中所述第三保持部的一部分沿所述轭部至所述定子齿的方向向内伸出所述定子槽隙,所述第三保持部的所述一部分的内缘位于所述定子齿的齿靴部的内缘的外侧,所述第三保持部的所述一部分的所述内缘位于所述定子齿的所述齿靴部的外缘的内侧。The stator according to claim 3, wherein there are a plurality of the third holding parts, and the plurality of the third holding parts fill the plurality of the stator slots in a one-to-one correspondence, so as to cover the first Three parts, wherein a part of the third retaining part protrudes inwardly from the stator slot in the direction from the yoke to the stator teeth, and the inner edge of the part of the third retaining part is located in the Outside the inner edge of the shoe portion of the stator teeth, the inner edge of the part of the third holding portion is positioned inside the outer edge of the shoe portion of the stator tooth.
  5. 根据权利要求2-4中任一项所述的定子,其特征在于,所述第一保持部的外缘位于所述轭部的外缘的内侧,所述第二保持部的外缘位于所述轭部的外缘的内侧;The stator according to any one of claims 2-4, wherein the outer edge of the first holding portion is located inside the outer edge of the yoke portion, and the outer edge of the second holding portion is located at the inner side of the outer edge of the yoke portion. the inner side of the outer edge of the yoke;
    可选地,所述第一保持部和所述第二保持部中的每一者为圆环形,所述第一保持部的外径小于所述轭部的外径,所述第二保持部的外径小于所述轭部的外径。Optionally, each of the first holding portion and the second holding portion is annular, the outer diameter of the first holding portion is smaller than the outer diameter of the yoke portion, and the second holding portion is The outer diameter of the yoke is smaller than the outer diameter of the yoke.
  6. 根据权利要求2-5中任一项所述的定子,其特征在于,所述第三保持部的内缘位于所述定子齿的内缘的外侧。The stator according to any one of claims 2-5, wherein the inner edge of the third holding portion is located outside the inner edge of the stator teeth.
  7. 根据权利要求2-6中任一项所述的定子,其特征在于,所述保持件一体注塑成型。The stator according to any one of claims 2-6, wherein the holder is integrally injection-molded.
  8. 电机,其特征在于,包括定子,所述定子为根据权利要求1-7中任一项所述的定子。The motor is characterized by comprising a stator, and the stator is the stator according to any one of claims 1-7.
  9. 压缩机,其特征在于,包括电机,所述电机为根据权利要求8所述的电机。The compressor is characterized by comprising a motor, and the motor is the motor according to claim 8 .
  10. 制冷设备,其特征在于,包括压缩机,所述压缩机为根据权利要求9所述的压缩机。The refrigeration equipment is characterized by comprising a compressor, and the compressor is the compressor according to claim 9 .
PCT/CN2021/117818 2020-12-28 2021-09-10 Stator, motor, compressor and refrigeration device WO2022142464A1 (en)

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