WO2022142451A1 - Parking brake cylinder and brake clamp unit - Google Patents

Parking brake cylinder and brake clamp unit Download PDF

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Publication number
WO2022142451A1
WO2022142451A1 PCT/CN2021/117057 CN2021117057W WO2022142451A1 WO 2022142451 A1 WO2022142451 A1 WO 2022142451A1 CN 2021117057 W CN2021117057 W CN 2021117057W WO 2022142451 A1 WO2022142451 A1 WO 2022142451A1
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WO
WIPO (PCT)
Prior art keywords
parking
shaft
state
brake
force transmission
Prior art date
Application number
PCT/CN2021/117057
Other languages
French (fr)
Chinese (zh)
Inventor
王令军
覃立伟
李培署
王风洲
刁有彬
徐少亭
Original Assignee
青岛思锐科技有限公司
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Application filed by 青岛思锐科技有限公司 filed Critical 青岛思锐科技有限公司
Publication of WO2022142451A1 publication Critical patent/WO2022142451A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H11/00Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types
    • B61H11/06Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types of hydrostatic, hydrodynamic, or aerodynamic brakes

Definitions

  • the application belongs to the technical field of rail vehicle braking, and in particular relates to a parking brake cylinder and a brake caliper unit.
  • Spring-loaded parking cylinders are used to provide long-term parking braking power for vehicles, and are usually used in conjunction with brake cylinders that provide driving braking power for vehicles.
  • the working principle of the parking cylinder is: the pressure medium is filled into the parking cylinder cavity to relieve the parking brake, and the pressure medium is discharged to apply the parking brake by the compression spring force.
  • a parking brake device which includes a master brake cylinder, the master brake cylinder has a master brake cavity and a master piston that can move axially and is arranged in the master brake cavity.
  • One side of the piston is connected with a piston rod that can pass through the main brake cylinder, and the other side of the main piston is connected with a lead screw pair;
  • the parking brake cylinder has a parking brake cavity and can be moved axially.
  • the parking piston in the brake chamber, one side of the parking piston is connected with a parking rod, the other side of the parking piston and the parking brake cylinder are connected with an elastic piece, and the end of the parking rod can be clamped with the lead screw pair or separation.
  • the moving direction of the main piston is perpendicular to the moving direction of the parking piston, and the force of the master brake cylinder is used as the source of the parking braking force.
  • the parking brake cylinder which has both the parking brake and the service brake, has a large volume and occupies a large space at the bottom of the vehicle.
  • the present application provides a parking brake cylinder and a brake caliper unit.
  • the present application provides a parking brake cylinder, including a parking cylinder, an intermediate body, and a brake cylinder, wherein the middle of the intermediate body has a tubular boss penetrating through the parking cylinder, and a brake is provided through the tubular boss. lead screw;
  • a parking piston is sleeved, the parking piston and the parking cylinder form an air-tight parking cylinder cavity, and the parking piston and the A first elastic element group is arranged between the intermediate bodies; a brake piston connected to the brake screw is arranged between the intermediate body and the brake cylinder, and the brake piston is connected to the brake cylinder.
  • the moving cylinder body forms an airtight brake cylinder cavity;
  • a parking nut connected to the parking piston is sleeved on the outside of the tubular boss; a parking screw is sleeved outside the tubular boss, and the parking screw and the parking nut have matching trapezoidal threads ;
  • a relief device connected to the parking screw is installed on the intermediate body.
  • the relief device When the relief device is in an unlocked state, the parking screw and the parking nut can be unscrewed.
  • When the relief device When the relief device is in a locked state When the parking screw and the parking nut cannot be unscrewed;
  • a force transmission device is provided outside the parking screw, the force transmission device is connected with the brake piston, and a second elastic element group is arranged between the force transmission device and the parking piston.
  • the relief device When the pressure in the parking cylinder cavity is zero and the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state; when the parking cylinder cavity is filled with When the medium of rated pressure is used, the relief device is switched from the unlocked state to the locked state, and the force transmission device maintains the second state; when the relief device is in the locked state, the medium in the parking cylinder cavity is discharged, which can be The force transmission device is switched from the second state to the first state, and the brake piston moves close to the intermediate body driven by the force transmission device.
  • the parking brake cylinder has:
  • a complete relief state in which the pressure in the parking cylinder cavity is zero, the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state,
  • the length of the parking screw and the parking nut is the shortest;
  • filling the parking cylinder cavity with a medium with a pressure not lower than the rated pressure can make the parking brake cylinder enter the inflated relief state; in the inflated relief state, the parking piston travels to the relief position , the relief device is switched to the locked state, the force transmission device maintains the second state, the first elastic element group and the second elastic element group are compressed, and the parking screw is screwed with the parking nut longest length;
  • the medium under the pressure in the parking cylinder cavity can be discharged, so that the parking brake cylinder can enter the parking braking state;
  • the lead screw and the parking nut keep the longest screwing length, and the elastic restoring force of the first elastic element group makes the parking piston drive the parking nut, and then drive the parking screw along its axial direction, that is, the first In an axial direction, close to the parking cylinder, the force transmission device is switched to the first state.
  • the parking brake cylinder has a semi-charged relief state
  • the parking brake cylinder In the semi-inflated relief state, filling the parking cylinder cavity with a medium less than the rated pressure can make the parking brake cylinder enter the semi-inflated relief state; in the semi-inflated relief state, the parking piston does not travel to In the relief position, the relief device is kept in the unlocked state, and the force transmission device is kept in the second state.
  • the relief device includes: a ratchet, a pawl matched with the ratchet, and a relief mechanism connected with the pawl to control the positional relationship between the ratchet and the pawl;
  • the inner wall of the parking screw is provided with an axially extending first chute, and the ratchet has a guide rod slidably connected with the first chute;
  • the relief mechanism enables the pawl to be inserted into the ratchet wheel, thereby restricting the parking screw from rotating out of the parking nut, and the relief device is in a locked state; the relief mechanism enables the pawl to disengage from the ratchet wheel, Then, the restriction on the parking screw from being rotated out of the parking nut is released, and the relief device is in an unlocked state.
  • the force transmission device includes a support ring fixedly connected with the parking screw;
  • a force transmission ring is also provided on the opposite side of the support ring and the parking piston, the force transmission ring is installed with a symmetrically arranged force transmission sleeve, and the force transmission sleeve is along the axial direction of the force transmission ring. Passing through the intermediate body, the inner wall of the force transmission sleeve is provided with a stopper;
  • the power transmission sleeve is provided with a power transmission rod, the first end of the power transmission rod is connected with the brake piston, the second end of the power transmission rod is connected with a limiting member, and the stop part
  • the inner diameter is smaller than the outer diameter of the limiting piece, and the limiting piece is located on the side of the stopper portion close to the parking cylinder.
  • the present application further provides a brake caliper unit, which includes a caliper component and the aforementioned parking brake cylinder, wherein the caliper component includes two booms, and the booms are used for connecting with a bogie;
  • a brake pad holder connected with the boom, the brake pad holder is used to install the brake pad;
  • the parking brake cylinder is hinged to the clamp arm through a connecting bolt
  • the parking brake caliper unit is flexibly connected to the bogie through rubber nodes.
  • the elastic restoring force of the first elastic element group is transmitted between the parking piston and the brake piston, and is transmitted from the brake piston to the brake screw, thereby realizing service braking and parking.
  • Braking is output through the brake screw.
  • the coaxial series combination of the parking cylinder cavity and the brake cylinder cavity makes the structure of the entire parking brake cylinder more compact, without increasing the longitudinal and vertical dimensions of the brake cylinder, and the parking brake cylinder and the rail surface have a greater ground clearance Clearance, reducing the probability of the parking brake cylinder being hit by foreign objects.
  • the weight of the parking brake cylinder is reduced, and the center of gravity of the entire parking brake cylinder is closer to the center, and the connection with the brake caliper unit is more stable.
  • the parking cylinder cavity and the brake cylinder cavity are isolated by the intermediate body, so as to avoid the risk of wind blowing between the brake cylinder cavity and the parking cylinder cavity, so that the reliability of the parking brake cylinder is higher.
  • FIG. 1 is a cross-sectional view 1 of a parking brake cylinder in a fully relieved state according to an embodiment of the present application
  • FIG. 2 is a cross-sectional view 2 of the parking brake cylinder in a fully relieved state according to an embodiment of the present application
  • FIG. 3 is a cross-sectional view 1 of the parking brake cylinder in an inflated relief state according to an embodiment of the present application
  • FIG. 4 is a cross-sectional view 2 of the parking brake cylinder in an inflated relief state according to an embodiment of the present application
  • FIG. 5 is a sectional view 1 of the parking brake cylinder in a parking braking state according to an embodiment of the present application
  • FIG. 6 is a cross-sectional view 2 of the parking brake cylinder in a parking braking state according to an embodiment of the present application
  • FIG. 7 is a cross-sectional view of the parking brake cylinder in a semi-inflated relief state according to an embodiment of the present application.
  • Fig. 8 is a partial enlarged schematic diagram of part A in Fig. 1;
  • FIG. 9 is a schematic structural diagram of a mitigation device in an unlocked state according to an embodiment of the present application.
  • FIG. 10 is a schematic structural diagram of a mitigation device in a locked state according to an embodiment of the present application.
  • Fig. 11 is a partial enlarged schematic diagram of part B in Fig. 1;
  • FIG. 12 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application.
  • Fig. 13 is the structural representation of the intermediate of an embodiment of the present application.
  • FIG. 14 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application, wherein the first shaft is in a second position;
  • Fig. 15 is a schematic structural diagram of the relief mechanism in Fig. 14, wherein the first shaft is in the first position;
  • Fig. 16 is a schematic structural diagram of a relief mechanism according to another embodiment of the present application, wherein the first shaft is in a second position;
  • Fig. 17 is a schematic structural diagram of the relief mechanism in Fig. 16, wherein the first shaft is in the first position;
  • Fig. 18 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application, wherein the first shaft is in a first position;
  • Figure 19 is a schematic structural diagram of the relief mechanism in Figure 18, wherein the first shaft is in a second position;
  • FIG. 20 is a schematic structural diagram of a force transmission device according to an embodiment of the present application.
  • Figure 21a is a schematic structural diagram of a parking cylinder according to an embodiment of the present application.
  • Figure 21b is a schematic structural diagram of a brake cylinder according to an embodiment of the present application.
  • FIG. 22 is a schematic cross-sectional view of a parking brake cylinder according to an embodiment of the present application.
  • FIG. 23 is a schematic structural diagram of a brake caliper unit according to an embodiment of the present application.
  • connection should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection.
  • Ground connection it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements.
  • the described embodiments are only to describe the preferred embodiments of the present application, not to limit the scope of the present application. On the premise of not departing from the design spirit of the present application, various modifications made by those of ordinary skill in the art to the technical solutions of the present application and improvements, shall fall within the scope of protection determined by the claims of this application.
  • the direction parallel to the axis of the parking screw is referred to as the first axial direction
  • the direction parallel to the axis of the first shaft is referred to as the second axial direction.
  • a parking brake cylinder 100 provided for an embodiment of the application includes a parking cylinder block 1 , an intermediate body 2 , and a brake cylinder block 3 .
  • the tubular boss 21, the tubular boss 21 is provided with a brake screw 31 through it;
  • a parking piston 11 is sleeved outside the tubular boss 21, between the parking cylinder 1 and the intermediate body 2, a parking piston 11 is sleeved.
  • a first elastic element group 4 is provided; a brake piston 32 connected to the brake screw 31 is arranged between the intermediate body 2 and the brake cylinder block 3, and the brake piston 32 and the brake cylinder block 3 form an air-tight brake. Cylinder cavity 30;
  • a parking nut 12 connected to the parking piston 11 is sleeved outside the tubular boss 21;
  • a parking screw 13 is also sleeved outside the tubular boss 21, and the parking screw 13 and the parking nut 12 have matching trapezoidal threads 14;
  • the intermediate body 2 is provided with a relief device 5 connected to the parking screw 13.
  • a relief device 5 connected to the parking screw 13.
  • the parking screw 13 and the parking nut 12 can be unscrewed.
  • the relief device 5 is in a locked state, the parking screw 13 and the parking nut 12 cannot be unscrewed;
  • the relief device 5 When the pressure in the parking cylinder cavity 10 is zero and the parking piston 11 is in contact with the parking cylinder 1, the relief device 5 is in the unlocked state, and the force transmission device 6 is in the second state; When the medium is in the state, the release device 5 is switched from the unlocked state to the locked state, and the force transmission device 6 remains in the second state; when the release device 5 is in the locked state, the medium in the parking cylinder cavity 10 is discharged, so that the force transmission device 6 can be released from the second state. The second state is switched to the first state.
  • the parking braking force is provided by the elastic restoring force of the first elastic element group arranged between the parking piston and the intermediate body
  • the parking braking force is The application method is as follows: the elastic restoring force is applied to the braking part of the vehicle through the parking piston, the parking nut, the parking screw and the braking piston in sequence, and then the braking screw connected with the braking piston is applied.
  • the parking brake cylinder provided by the present application controls whether the parking nut and the parking screw can be screwed out through the alleviation device, thereby controlling the transmission of force between the two, and the force transmission device controls the gap between the parking screw and the brake piston. transmission of force.
  • the parking brake cylinder has the ability to apply the parking braking force.
  • the parking brake cylinder 100 has:
  • the first elastic element group 4 makes the parking piston 11 abut against the parking cylinder 1, the first elastic element group 4 transmits the inelastic restoring force to the parking nut 12, and the parking brake cylinder 100 cannot apply the parking braking force, but it can be applied
  • the service braking force that is, when the brake cylinder cavity 30 is filled with a medium, the brake screw 31 can be driven by the brake piston 32 to generate the service braking force.
  • the elastic restoring force of the first elastic element group 4 is the largest, and is balanced with the pressure of the medium in the parking cylinder cavity 10 , there is no axial force transmission between the parking screw 13 and the brake piston 32 , and the braking screw 31 The parking brake cannot be applied, but the service brake can still be applied.
  • the pressure medium in the parking cylinder cavity 10 is discharged, so that the parking brake cylinder 100 can enter the parking braking state; in the parking braking state, the relief device 5 keeps In the locked state, the parking screw 13 and the parking nut 12 maintain the longest screwing length, and the elastic restoring force of the first elastic element group 4 enables the parking piston 11 to drive the parking nut 12, thereby driving the parking screw 13 along its axial direction, that is, along its axis.
  • the force transmission device 6 connected with the parking screw 13 is switched from the second state to the first state, and the brake piston 32 moves close to the intermediate body 2 driven by the force transmission device 6 .
  • the elastic restoring force of the first elastic element group 4 is transmitted between the parking nut 12 and the parking screw 13, and between the parking screw 13 and the brake piston 32, and the elastic restoring force of the first elastic element group 4 is related to the parking brake.
  • the reaction force of the power is balanced.
  • the brake screw 31 applies the parking braking force.
  • the parking brake cylinder 100 When the parking brake cylinder 100 switches from the fully relieved state to the inflated relieved state, it will pass through an intermediate state, which is a semi-inflated relieved state. As shown in FIG. 7 , there is a medium in the parking cylinder cavity 10 , but the pressure of the medium is less than the rated pressure. , the parking piston 11 has not reached the relief position, the relief device 5 cannot be switched to the locked state, and therefore, the force transmission device 6 cannot be switched from the second state to the first state.
  • the elastic restoring force of the first elastic element group 4 increases gradually, and balances with the pressure of the constantly changing medium in the parking cylinder cavity 10, between the parking nut 12 and the parking screw 13, and between the parking screw 13 and the brake There is no axial force transmission between the pistons 32, and the brake screw 31 cannot apply the parking brake force, but can apply the service brake force.
  • the parking brake cylinder 100 is set to a fully relieved state, in order to isolate the parking cylinder cavity 10 of the faulty vehicle under special circumstances (such as rescue conditions), so as to ensure that the accidental charging and discharging of the medium in the parking cylinder cavity 10 will not produce a parking braking effect.
  • special circumstances such as rescue conditions
  • the brake piston 32 can apply the service braking force through the brake screw 31 to ensure that the faulty vehicle can be applied during rescue.
  • Driving braking force can be used to prevent the accidental application of the parking brake and cause damage to the vehicle.
  • the relief device 5 includes a ratchet wheel 51 , a pawl 52 matched with the ratchet wheel 51 , and a relief mechanism connected with the pawl 52 to control the positional relationship between the pawl 52 and the ratchet wheel 51 .
  • the inner wall of the lever 13 is provided with a first sliding groove 131 extending along the first axial direction, and the ratchet wheel 51 has a guide rod 511 slidably connected with the first sliding groove 131 ;
  • the parking screw 13 is unscrewed from the parking nut 12, and the relief device 5 is in a locked state; the relief mechanism makes the pawl 52 disengage from the ratchet 51, thereby releasing the restriction on the parking screw 13 from being rotated out of the parking nut 12, and the relief device 5 is in an unlocked state.
  • the rotation axis of the ratchet wheel 51 is consistent with the axis direction of the parking screw 13 , so the rotation axis of the pawl 52 can be set parallel to the axis direction of the parking screw 13 , so that the pawl 52 can be inserted into or disengaged from the ratchet tooth 512 .
  • the rotating shaft of the pawl 52 can also be set in other forms, as long as the rotation can drive the pawl 52 to insert or disengage from the ratchet teeth 512 .
  • the direction of rotation of the trapezoidal thread 14 is the first direction, which is set in the direction of the ratchet wheel 51.
  • the relief mechanism can make the pawl 52 lock the ratchet wheel 51 in the opposite direction in the first direction. Rotation in the direction of rotation, thereby restricting the rotation of the parking screw 13 connected with the ratchet 51 in the opposite direction in the first direction, so that the parking screw 13 cannot be unscrewed from the parking nut 12, but the guide rod 511 and the first chute 131
  • the relative movement in the axial direction is not restricted, and the rotation of the ratchet 51 in the first direction is not restricted.
  • the parking nut 12 can drive the parking screw 13 to move linearly along the first axial direction relative to the ratchet 51 under the action of the elastic restoring force of the first elastic element group 4, and during the movement, the parking The lead screw 13 and the parking nut 12 keep the longest screwing length, and the pawl 52 remains inserted into the ratchet 51 .
  • the ratchet 51 is provided with ratchet teeth 512 arranged at a certain angle on the outer circumference
  • the relief mechanism includes: a first rotating member 53 rotatably connected to the intermediate body 2 through a first pin 501 , the pawl 52 is arranged on the first rotating member 53; the first shaft 54 connected with the first rotating member 53; 55;
  • the movement of the first shaft 54 can drive the first rotating member 53 to rotate around the first pin shaft 501 , so that the pawl 52 on the first rotating member 53 is disengaged or inserted into the ratchet tooth 512 .
  • the first cam 55 can drive the first shaft 54 to move between the first position and the second position along the second axis; when the first shaft 54 is at the first position, the pawl 52 is disengaged from the ratchet teeth 512 ; as shown in FIG. 10 , when the first shaft 54 is in the second position, the pawl 52 is inserted into the ratchet tooth 512 .
  • the first shaft 54 is provided in the intermediate body 2 , the first end 541 of the first shaft is connected with the first cam 55 , and the second end 542 of the first shaft is connected with the first cam 55 .
  • a rotating member 53 is connected.
  • the first end portion 541 is also provided with a first raised portion 561 connected to the first shaft 54.
  • the first cam 55 can be rotated under the external torque driving, and the rotation of the first cam 55 can drive it and the first raised portion.
  • the relative sliding of 561 makes the first shaft 54 move between the second position and the first position along the second axial direction.
  • the contact surface of the first cam 55 with the first raised portion 561 is designed with an arc, so that when the first cam 55 rotates, the first raised portion 561 can drive the first shaft 54 along the second axial direction in the second position and the second position. move between the first positions.
  • a second groove 531 is formed on the first rotating member 53
  • a second convex portion 562 is formed on the second end 542 of the first shaft
  • the second convex portion 562 is located in the second concave In the groove 531, during the movement of the first shaft 54 in the second axial direction, the second protrusion 562 on the first shaft 54 drives the first rotating member 53 to rotate around the first pin shaft 501, thereby realizing the insertion of the pawl 52 Or disengage the ratchet 512. Further, as shown in FIG.
  • the end of the first cam 55 opposite to the first shaft 54 is provided with a third groove 551 to allow the first shaft 54 to pass through the third groove 551 to connect with the first protrusion 561 ,
  • the first protruding portion 561 cannot pass through the third groove 551 in the second axial direction, so that the driving effect of the first cam 55 on the first shaft 54 is realized.
  • the ratchet wheel 51 is installed in the first groove 22 provided in the center of the intermediate body 2 , and a support pad 23 is provided between the ratchet wheel 51 and the intermediate body 2 , and the support pad 23 is made of anti-friction material. In this way, the resistance when the ratchet 51 and the intermediate body 2 rotate relative to each other is reduced.
  • a hollow cover plate 24 is provided on the end surface of the first groove 22 for restricting the axial movement of the ratchet wheel 51 .
  • the first cam can be externally connected to the driving device to realize switching of the state of the relief device, and through the cooperation of the driving device and the pressure sensor, the switching between the unlocked state and the locked state can be associated with the pressure of the medium in the parking cylinder cavity.
  • the driving device applies external torque to drive the first shaft to travel from the second position to the first position, so that the pawl is disengaged from the ratchet, so that the relief device is switched from the locked state to the unlocked state; when the pressure reaches the rated pressure, The driving device applies external torque to drive the first shaft to travel from the second position to the first position, and then drives the pawl to insert into the ratchet, so that the release device is switched from the unlocked state to the locked state.
  • the first cam 55 is connected to the relief assembly 57
  • the relief assembly 57 includes: a lever 571 connected with the first cam 55 , and a slider 572 rotatably connected with the lever 571 , the first cam 55 is driven to rotate by the movement of the slider 572 , so as to realize the state switching of the relief device 5 .
  • the movement of the slide can be manually operated or by a drive connected to the slide.
  • the mitigation device 5 further includes a housing 504 fixed on the intermediate body 2 , the housing 504 has a accommodating chamber 505 , and the first end 541 of the first shaft extends from the intermediate body 2 .
  • the housing 504 Out of the accommodating chamber 505 , the first protruding portion 561 , the first cam 55 , and the relief assembly 57 are installed in the accommodating chamber 505 , and the first cam 55 is rotatably connected to the housing 504 through the second pin 502 , the housing 504 is provided with a second chute 506 perpendicular to the first shaft 54 for the slider 572 to slide.
  • the first cam 55 is fixedly connected with a sliding rod 554 perpendicular to the second pin shaft 502 , and the lever 571 has a sleeve 573 into which the sliding rod 554 extends.
  • the lever 571 is rotatably connected to the slider 572 through a third pin 503 parallel to the second pin 502, and the slider 572 can move in a direction perpendicular to the second axial direction, thereby driving the lever 571 around the third pin
  • the shaft 503 rotates, and at the same time drives the first cam 55 to rotate around the second pin 502, and because the distance between the second pin 502 and the third pin 503 increases, the sliding rod 554 further extends from the sleeve 573 of the lever 571 .
  • the relief device 5 further includes a first spring seat 581 sleeved outside the first shaft 54 and fixedly connected to the first shaft 54 ; sleeved outside the first shaft 54 and fixed on the The limit seat 582 on the intermediate body 2; and the first return spring 59 sleeved on the outside of the first shaft 54; one end of the first return spring 59 is pressed against the first spring seat 581, and the other end is pressed against the limit seat 582 catch;
  • the first cam 55 is inserted between the limiting seat 582 and the first protruding portion 561 , and the first cam 55 has a first curved surface 552 slidably connected with the first protruding portion 561 ;
  • the rotation of the first cam 55 can drive the first shaft 54 to move from the second position to the first position along the second axis, while the limit seat 582 and the first spring seat 581 compress the first return spring 59; the first shaft 54 can It returns to the second position from the first position under the action of the elastic restoring force of the first return spring 59 .
  • the elastic restoring force of the first return spring 59 can be used as the power for the release device 5 to switch from the unlocked state to the locked state. In the absence of external force, when the external force that drives the first cam to rotate is unloaded, the elastic restoration of the first return spring 59 The force may cause the first shaft 54 to return from the first position to the second position.
  • the relief device 5 further includes a first spring seat 581 sleeved on the outside of the first shaft 54 and fixedly connected with the first shaft 54 ;
  • the first return spring 59 sleeved on the outside of the first shaft 54, one end of which is crimped with the first spring seat 581, and the other end is fixedly connected with the second spring seat 583;
  • the first cam 55 is inserted between the first protruding portion 561 and the second spring seat 583 .
  • the rotation of the first cam 55 can drive the first shaft 54 to move from the second position to the first position along the second axis, while the second curved surface 553 keeps the second spring seat 583 in the original position or is further close to the first spring seat 581, Thus, the first return spring 59 is compressed; the first shaft 54 can return to the second position from the first position under the action of the elastic restoring force of the first return spring 59 .
  • the first shaft 54 has a thin shaft 543 and a thick shaft 544, and the outer diameter of the thin shaft 543 is smaller than the outer diameter of the thick shaft 544;
  • the first rotating member 53 is connected to the thick shaft 544;
  • the end of the thin shaft 543 that is, the first end 541, is connected to the first cam 55;
  • the end of the thick shaft 544 that is, the second end 542, is connected to the first rotating member 53;
  • the first return spring 59 is restricted from moving between the thick shaft 544 and the first cam 55 .
  • the end of the thick shaft 544 connected with the thin shaft 543 protrudes from the outer circumference of the thin shaft 543, which can limit the first spring seat 581.
  • the first spring seat 581 is blocked by the end of the thick shaft 544, so it is not necessary to connect with the first shaft 54. Fixed connection.
  • the first protrusion 561 is a cylindrical protrusion
  • the first curved surface 552 of the first cam and the side surface of the cylindrical protrusion form a cam pair.
  • the first curved surface 552 can be designed such that when the first cam 55 rotates clockwise around the second pin shaft 502, the side surface of the cylindrical protrusion slides relatively with the first curved surface 552, and the first shaft 54 moves from the second position along the second axial direction. Moving to the first position, at the same time, the first return spring 59 is compressed. After the torque loaded on the first cam 55 is unloaded, the compressed first return spring 59 can drive the first shaft 54 from the first position back to the second position.
  • the mitigation device 5 further includes a locking pin 60 installed in the intermediate body 2 and perpendicular to the first axis 54, the locking pin 60 including a first part 601 and a second part connected 602, the outer diameter of the first part 601 is smaller than the outer diameter of the second part 602, and the first part end 6011 protrudes from the intermediate body 2 to the relief position;
  • the first part 601 is sleeved with a second return spring 603, one end of the second return spring 603 is fixedly connected with the first part 601, and the other end is in contact with the intermediate body 2; the first shaft 54 is provided with a fourth groove 545;
  • the second return spring 603 When the first shaft 54 is in the second position, the second return spring 603 is in a compressed state; when the first shaft 54 travels to the first position, the second portion 602 is just opposite to the fourth groove 545, and the second portion 602 can The fourth groove 545 is embedded under the action of the second return spring 603 .
  • two channels are respectively opened in the intermediate body 2 that match the outer contour of the first shaft 54 and the outer contour of the locking pin 60 for the locking pin 60 and the first shaft 54 to be installed, and the channels allow the locking pin to be installed.
  • 60 and the first shaft 54 move in the direction of their own axes.
  • the two channels are in clearance fit with the first shaft 54 and the locking pin 60 respectively, allowing the first shaft 54 and the locking pin 60 to move in the channels along their respective axial directions. The movement to the direction is more stable.
  • the fourth groove 545 is just opposite to the second part 602 , and the second part 602 can enter under the action of the elastic restoring force of the second return spring 603
  • the movement of the first shaft 54 in the second axial direction is thus restricted, the rebound of the first return spring 59 is restricted, and the relief device 5 remains in the unlocked state;
  • the locking pin 60 can be pushed to move into the intermediate body 2, so as to push the second part 602 out of the fourth groove 545, and at the same time, further compress the second return spring 603, thereby releasing the movement of the first shaft 54 in the second axial direction
  • the first shaft 54 travels to the second position again under the action of the elastic restoring force of the first return spring 59, so that the relief device 5 enters the locked state.
  • the release device 5 can be switched from the locked state to the released state under the rotational driving of the first cam 55.
  • the first cam 55 drives the first shaft 54 to move to the first position
  • the second part 602 of the locking pin 60 can enter the fourth recess again.
  • the groove 545 keeps the relief device 5 in a relief state unless the parking cylinder chamber 10 is filled with a medium not lower than the rated pressure again.
  • the medium charged into the parking cylinder cavity 10 is less than the rated pressure
  • the parking brake cylinder enters the semi-inflated relieved state
  • the parking piston 11 cannot travel to the relieved position to push the locking pin 60 so that the second part 602 is ejected from the fourth groove 545
  • the movement of the first shaft 54 in the second axial direction is still restricted
  • the relief device 5 remains unlocked
  • the parking screw 13 and the parking nut 12 can be screwed in and out. Can be rotated out.
  • the parking cylinder cavity 10 is charged with a medium not lower than the rated pressure
  • the parking brake cylinder enters the charging and relieving state
  • the parking piston 11 travels
  • the locking pin 60 is pushed, so that the second part 602 is ejected from the fourth groove 545, the second return spring 603 is further compressed, and the first return spring 59 is released to push the first shaft 54 to advance to the first
  • the pawl 52 is inserted into the ratchet tooth 512
  • the relief device 5 is switched to the locked state
  • the length of the parking screw 13 and the parking nut 12 is the maximum
  • the parking screw 13 cannot be unscrewed out of the parking nut 12 .
  • the first shaft 54 is generally in the second position, and the parking brake cylinder will only move the first shaft 54 from the first shaft 54 to the second position when it is necessary to isolate the parking cylinder surrounded by the parking cylinder and the intermediate body under special conditions.
  • the second position is moved to the first position, and when the first shaft 54 is in the first position, if the medium filled in the parking cylinder cavity 10 is less than the rated pressure, the parking brake cylinder 100 is kept in a fully relieved state.
  • the relief device 5 is set so that when the parking cylinder cavity 10 is filled with a certain medium to make the parking piston 11 move to the relief position, the relief device 5 can be switched from the unlocked state to the locked state, that is to say, the parking brake cylinder provided by this embodiment
  • the 100 has a complete mitigation state retention function to prevent vehicle damage caused by accidental application of parking brake force under special operating conditions.
  • the force transmission device 6 includes a support ring 61 fixedly connected with the parking screw 13;
  • a force transmission ring 62 is also provided on the opposite side of the support ring 61 and the parking piston 11 .
  • the force transmission ring 62 is installed with a symmetrically arranged force transmission sleeve 63 , and the force transmission sleeve 63 penetrates the intermediate body along the axial direction of the force transmission ring 62 .
  • the inner wall of the force transmission sleeve 63 is provided with a stopper 64;
  • the force transmission sleeve 63 is provided with a force transmission rod 65 , the first end 651 of the force transmission rod 65 is connected with the brake piston 32 , the second end 652 of the force transmission rod 65 is connected with the limiting member 66 , the inner diameter of the stopper 64 is It is smaller than the outer diameter of the stopper 66 , and the stopper 66 is located on the side of the stopper 64 close to the parking cylinder 1 , so the stopper 64 restricts the stopper 66 to a position where the stopper 64 is close to the parking cylinder 1 . Movement on one side.
  • lugs 621 are symmetrically arranged on the outer side of the force transmission ring 62 , the force transmission sleeve 63 penetrates through the lugs 621 and is fixedly connected to the lugs 621 , and the second elastic element group 7 is disposed between the parking piston 11 and the lug 621 . between the lugs 621.
  • a stepped hole 631 is provided in the force transmission sleeve 63, the step of the stepped hole 631 is the stopper 64, and the large hole 6311 of the stepped hole is located close to the small hole 6312 of the stepped hole relative to the small hole 6312 of the stepped hole.
  • One side of the piston 11; the outer diameter of the stopper 66 is larger than the diameter of the small hole 6312 of the stepped hole and smaller than the diameter of the large hole 6311 of the stepped hole.
  • the number of the force transmission sleeves 63 is at least two and arranged symmetrically along the circumference of the force transmission ring 62 , and the force transmission sleeves 63 and the intermediate body 2 can slide relative to each other.
  • the force transmission device 6 When the parking brake cylinder 100 is in a fully relieved state, as shown in FIG. 1 , the force transmission device 6 is in the second state, that is, when the parking piston 11 is in contact with the parking cylinder block 1 , and the brake piston 32 is in contact with the brake cylinder block 3 at the same time.
  • the first elastic element group 4 transmits the inelastic restoring force to the force transmission device 6, and the stopper 64 and the limiter 66 are just separated along the axial direction of the force transmission sleeve 63, and the force transmission sleeve 63 and the force transmission rod are just separated. There is also no axial force transmission between 65 , so there is no axial force transmission between the force transmission device 6 and the brake piston 32 .
  • the elastic restoring force of the first elastic element group 4 is balanced with the pressure of the medium in the parking cylinder cavity 10 , therefore, the first elastic element group 4 does not transmit the elastic restoring force to the force transmission
  • the position of the ring 62, the force transmission sleeve 63 and the force transmission ring 62 remains unchanged relative to the position in the fully relieved state, and there is still no axial force transmission between the force transmission sleeve 63 and the force transmission ring 62, so the force transmission No axial force is transmitted between the device 6 and the brake piston 32 . As shown in FIG.
  • the parking screw 13 moves together with the parking nut 12 and approaches the parking cylinder 1.
  • the parking screw 13 transmits the elastic restoring force to the force transmission ring 62, the force transmission ring 62 and the force transmission sleeve.
  • Driven by the parking screw 13, 63 also moves close to the parking cylinder 1, and the force transmission rod 65 is blocked by the stopper 66 and receives the axial pulling force of the force transmission sleeve 63, so that the brake piston connected to the transmission rod 65 is blocked.
  • 32 Generates parking braking force.
  • the second elastic element group 7 is kept in a compressed state, and due to the distance between the parking piston 11 and the force transmission ring 62 Remaining unchanged, the degree of compression of the second elastic element group 7 remains unchanged relative to the inflated relief state, once the relief device 5 is switched from the locked state to the unlocked state, thereby allowing the parking screw 13 to move about its axis in the opposite direction to the first direction.
  • the parking screw 13 Under the action of the elastic restoring force of the second elastic element group 7, the parking screw 13 will be unscrewed from the parking nut 12 and return to the state where the length of the two is the shortest, and the parking piston 11 will also return to the parking The position where the cylinder block 1 is in contact, so that the parking brake cylinder 100 is returned to the fully relieved state.
  • the parking brake cylinder 100 in the parking brake state can switch the release device 5 from the locked state to the unlocked state, that is, the first cam 55 drives the first shaft 54 to travel from the second position to the first position, so as to realize the parking brake. Switch from braking state to fully relieved state.
  • the parking brake cylinder 100 When the mitigation device 5 is set so that the mitigation device 5 can enter the locked state again only when the parking cylinder cavity 10 is filled with a medium not lower than the rated pressure, then the parking brake cylinder 100 provided in this embodiment is switched from the fully relieved state to In the parking brake state, the parking cylinder cavity 10 must be filled with a medium of rated value first, that is, the parking brake cylinder 100 must be in the semi-inflated relief state before switching to the parking brake state.
  • a thrust bearing 67 is further provided between the support ring 61 and the force transmission ring 62 .
  • the thrust bearing 67 helps reduce the friction between the support ring 61 and the force transmission ring 62, thereby reducing the resistance of the force transmission ring to the rotation of the parking screw, improving the mechanical transmission efficiency, and also improving the durability of the support ring.
  • the parking nut 12 and the parking piston 11 are connected by a first thread 15, and the rotation direction of the first thread 15 is the same as the first direction, so that the screwing in and out of the parking screw 13 and the parking nut 12 do not affect the The stable connection of the parking nut 12 to the parking piston 11 .
  • the parking piston 11 and the parking nut 12 may also be integrally formed structures.
  • the parking screw 13 and the support ring 61 are connected by a second thread 68, and the rotation direction of the second thread 68 is the same as the first direction, so that the screwing in and out of the parking screw 13 and the parking nut 12 will not affect the parking screw 13 and the Stable connection of the support ring 61 .
  • the parking screw 13 and the support ring 61 may also be an integrally formed structure.
  • the parking cylinder 1 has a first bottom 101, and a first side wall 102 disposed around the first bottom 101 and connected to the first bottom.
  • the first bottom 101 has a first air hole 103, and the first air hole 103 It is used to charge and discharge the medium for the parking cylinder cavity 10 .
  • the brake cylinder block 3 has a second bottom 301, and a second side wall 302 arranged around the second bottom 301 and connected to the second bottom 301.
  • the second bottom 302 has a second air hole 303, the second The air hole 303 is used to charge and discharge the medium for the parking cylinder cavity 30 .
  • a first through hole 211 is formed inside the tubular boss 21, and a second through hole 104 is defined on the first bottom 101 of the parking cylinder corresponding to the position of the tubular boss 21;
  • the first through hole 211 and the second through hole 104 extend therethrough and are connected to a brake applying device (eg, disc brake, tread brake, etc.).
  • the first bottom 101 of the parking cylinder 1 and the tubular boss 21 are connected by a first sealing ring 105 in a static sealing manner, and the parking piston 11 and the first side wall 102 of the parking cylinder 1 are connected by a first sealing ring 105 .
  • the two sealing rings 106 are connected by dynamic sealing, and the parking piston 11 and the tubular boss 21 are connected by dynamic sealing through the third sealing ring 107 .
  • the brake piston 32 and the second side wall 302 of the brake cylinder block 3 are connected in a dynamic sealing manner through a fourth sealing ring 304.
  • the first sealing ring 105 may be an O-shaped sealing ring, or a Y-shaped sealing ring, a U-shaped sealing ring, a rectangular sealing ring, etc., which can realize a sealing structure or component.
  • the second sealing ring 106 may be a K-shaped sealing ring, or may be an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components capable of realizing dynamic sealing.
  • the third sealing ring 107 may be a K-shaped sealing ring, or an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components that can realize dynamic sealing.
  • the fourth sealing ring 304 may be a K-shaped sealing ring, or may be an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components that can realize dynamic sealing.
  • a clearance adjustment device is also sleeved outside the brake screw 31 , the clearance adjustment device is cooperatively connected with the brake piston 32 , and the clearance adjustment device is connected with the brake screw 31 .
  • the clearance adjustment device includes: a first adjustment nut 81 , the first adjustment nut 81 is sleeved on the outside of the brake screw 13 , and the first adjustment nut 81 is connected to the The brake screw 13 is connected; the thrust tube 82 is fixedly connected to the first adjusting nut 81; the connecting seat 83 is detachably connected to the thrust tube 82 and the brake Between the pistons 31 ; wherein, the thrust output from the brake piston 31 is sequentially transmitted to the brake screw 31 through the connecting seat 83 , the thrust tube 82 and the first adjusting nut 81 .
  • the brake piston 32 is connected to the connecting seat 83 through the lever system 9, and the thrust of the brake piston 32 is amplified by the lever system 9 and then output to the brake screw 31. Therefore, Parking brake cylinders deliver greater braking force than conventional parking brake cylinders.
  • a plurality of symmetrically arranged first pockets 111 are provided on the parking piston 11 along the circumferential direction, and a second pocket 25 is provided on the intermediate body 2 corresponding to the first pockets 111 ,
  • the first elastic element group 4 is installed between the first recess 111 and the second recess 25 , so as to realize the guiding and positioning of the first elastic element group 4 .
  • the parking piston 11 is provided with a guide column 112 , and a guide hole 26 is provided on the intermediate body 2 corresponding to the guide column. The cooperation between the guide post 112 and the guide hole 26 can limit the relative rotation of the parking piston 11 and the intermediate body 2 .
  • the number of the first elastic element groups 4 is not less than two, and they are arranged axially symmetrically along the axial direction of the parking brake cylinder 100 .
  • the springs are formed in parallel, so that more elastic potential energy can be stored in a limited space, and a greater parking braking force can be output.
  • the application also provides a brake caliper unit, the brake caliper unit is installed on the bogie frame of the rail transit vehicle, the brake disc is tightly held by the brake pad, and the train is moved by the friction between the brake pad and the brake disc. The kinetic energy is converted into heat dissipation to achieve the effect of deceleration or parking.
  • the brake caliper unit includes the above-mentioned parking brake cylinder 100 , and also includes a caliper composition 200 connected to the parking brake cylinder 100 ;
  • the clamp consists of two booms 300, and the booms 300 are used to connect with the bogie;
  • the pad holder 400 connected with the boom 300, and the pad holder 500 are used to install the brake pads;
  • the parking brake cylinder 100 is hinged to the caliper arm 400 through the connecting bolt 600 , and the parking brake caliper unit is flexibly connected to the bogie through the rubber node 700 .

Abstract

A parking brake cylinder, comprising a parking cylinder body (1), a middle body (2), a brake cylinder body (3), a mitigation device (5) and a force transmission device (6). A tubular boss (21) is provided in the middle portion of the middle body (2), and a brake lead screw (31) penetrates the tubular boss (21); a parking piston (11) is sleeved on the exterior of the tubular boss (21), and the parking piston (11) and the parking cylinder body (10) form a parking cylinder cavity (10); the brake lead screw (31) is connected to the brake piston (32), and the brake piston (32) and the brake cylinder body (3) form a brake cylinder cavity (30); and the parking piston (11) is connected to the mitigation device (5) by means of a parking nut (12) and the parking lead screw (13), and the parking piston (11) is connected to the brake piston (32) by means of the force transmission device (6). In the parking brake cylinder (100), force transmission between the parking lead screw (13) and the brake piston (32) is controlled by means of the mitigation device (5) and the force transmission device (6), and then application of a parking brake force is controlled.

Description

停放制动缸及制动夹钳单元Parking brake cylinder and brake caliper unit
本申请要求在2020年12月29日提交中国专利局、申请号为202011601358.1、发明名称为“停放制动缸及制动夹钳单元”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202011601358.1 and the invention titled "parking brake cylinder and brake caliper unit" filed with the China Patent Office on December 29, 2020, the entire contents of which are incorporated by reference in in this application.
技术领域technical field
本申请属于轨道车辆制动技术领域,尤其涉及一种停放制动缸及制动夹钳单元。The application belongs to the technical field of rail vehicle braking, and in particular relates to a parking brake cylinder and a brake caliper unit.
背景技术Background technique
弹簧储能式停放缸用于为车辆提供长时间停放制动力,通常需要和为车辆提供行车制动力的制动缸联用。停放缸的工作原理是:向停放缸腔充入压力介质停放制动缓解,排出压力介质靠压缩弹簧力施加停放制动。Spring-loaded parking cylinders are used to provide long-term parking braking power for vehicles, and are usually used in conjunction with brake cylinders that provide driving braking power for vehicles. The working principle of the parking cylinder is: the pressure medium is filled into the parking cylinder cavity to relieve the parking brake, and the pressure medium is discharged to apply the parking brake by the compression spring force.
公开号CN109094604A的发明申请公开了一种停放制动装置,包括主制动缸体,主制动缸体具有主制动腔及能轴向移动的设置在主制动腔中的主活塞,主活塞的一侧连接有能穿出主制动缸体的活塞杆,主活塞的另一侧连接有丝杠副;停放制动缸体,具有停放制动腔及能轴向移动的设置在停放制动腔中的停放活塞,停放活塞的一侧连接有停放拉杆,停放活塞的另一侧与停放制动缸体之间连接有弹性件,停放拉杆的端部能与丝杠副卡设或分离。该停放制动装置,该主活塞的移动方向与停放活塞的移动方向相垂直,利用主制动缸体的力作为停放制动力的来源。The invention application of publication number CN109094604A discloses a parking brake device, which includes a master brake cylinder, the master brake cylinder has a master brake cavity and a master piston that can move axially and is arranged in the master brake cavity. One side of the piston is connected with a piston rod that can pass through the main brake cylinder, and the other side of the main piston is connected with a lead screw pair; the parking brake cylinder has a parking brake cavity and can be moved axially. The parking piston in the brake chamber, one side of the parking piston is connected with a parking rod, the other side of the parking piston and the parking brake cylinder are connected with an elastic piece, and the end of the parking rod can be clamped with the lead screw pair or separation. In the parking brake device, the moving direction of the main piston is perpendicular to the moving direction of the parking piston, and the force of the master brake cylinder is used as the source of the parking braking force.
现有车辆的车下设备越来越多,而同时具备停放制动和行车制动的停放制动缸,其体积较大,占用车辆底部的空间较大。There are more and more devices under the vehicle in existing vehicles, and the parking brake cylinder, which has both the parking brake and the service brake, has a large volume and occupies a large space at the bottom of the vehicle.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本申请提供一种停放制动缸及制动夹钳单元。In view of the deficiencies of the prior art, the present application provides a parking brake cylinder and a brake caliper unit.
本申请的技术方案如下:The technical solution of this application is as follows:
本申请提供一种停放制动缸,包括停放缸体、中间体、制动缸体,所述中间体中部具有贯穿所述停放缸体的管状凸台,所述管状凸台中贯穿设置有制动丝杠;The present application provides a parking brake cylinder, including a parking cylinder, an intermediate body, and a brake cylinder, wherein the middle of the intermediate body has a tubular boss penetrating through the parking cylinder, and a brake is provided through the tubular boss. lead screw;
所述管状凸台外部,所述停放缸体和所述中间体之间,套设有停放活塞,所述停放活塞与所述停放缸体形成气密的停放缸腔,所述停放活塞和所述中间体之间设有第一弹性元件组;所述中间体和所述制动缸体之间设置有与所述制动丝杠连接的制动活塞,所述制动活塞与所述制动缸体形成气密的制动缸腔;Outside the tubular boss, between the parking cylinder and the intermediate body, a parking piston is sleeved, the parking piston and the parking cylinder form an air-tight parking cylinder cavity, and the parking piston and the A first elastic element group is arranged between the intermediate bodies; a brake piston connected to the brake screw is arranged between the intermediate body and the brake cylinder, and the brake piston is connected to the brake cylinder. The moving cylinder body forms an airtight brake cylinder cavity;
所述管状凸台的外部套设有与所述停放活塞连接的停放螺母;所述管状凸台外部还套 设有停放丝杠,所述停放丝杠与所述停放螺母具有相匹配的梯形螺纹;A parking nut connected to the parking piston is sleeved on the outside of the tubular boss; a parking screw is sleeved outside the tubular boss, and the parking screw and the parking nut have matching trapezoidal threads ;
所述中间体上安装有与所述停放丝杠连接的缓解装置,当所述缓解装置处于解锁状态时,所述停放丝杠与所述停放螺母可旋出,当所述缓解装置处于锁定状态时,所述停放丝杠与所述停放螺母不可旋出;A relief device connected to the parking screw is installed on the intermediate body. When the relief device is in an unlocked state, the parking screw and the parking nut can be unscrewed. When the relief device is in a locked state When the parking screw and the parking nut cannot be unscrewed;
所述停放丝杠外部设有传力装置,所述传力装置与所述制动活塞连接,所述传力装置与所述停放活塞之间设有第二弹性元件组,当所述传力装置处于第一状态时,所述停放丝杠与所述制动活塞之间有轴向力传递,当所述传力装置处于第二状态时,所述停放丝杠与所述制动活塞之间无轴向力传递;A force transmission device is provided outside the parking screw, the force transmission device is connected with the brake piston, and a second elastic element group is arranged between the force transmission device and the parking piston. When the device is in the first state, there is an axial force transmission between the parking screw and the brake piston, and when the force transmission device is in the second state, the parking screw and the brake piston are in contact with each other. There is no axial force transmission between;
当所述停放缸腔中压力为零,所述停放活塞与所述停放缸体接触时,所述缓解装置处于解锁状态,所述传力装置处于第二状态;当所述停放缸腔充入额定压力的介质时,所述缓解装置由解锁状态切换为锁定状态,所述传力装置保持第二状态;当所述缓解装置处于锁定状态时,将所述停放缸腔内的介质排出,可使所述传力装置由第二状态切换为第一状态,所述制动活塞在所述传力装置带动下移动靠近所述中间体。When the pressure in the parking cylinder cavity is zero and the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state; when the parking cylinder cavity is filled with When the medium of rated pressure is used, the relief device is switched from the unlocked state to the locked state, and the force transmission device maintains the second state; when the relief device is in the locked state, the medium in the parking cylinder cavity is discharged, which can be The force transmission device is switched from the second state to the first state, and the brake piston moves close to the intermediate body driven by the force transmission device.
在本申请一些实施例中,所述停放制动缸具有:In some embodiments of the present application, the parking brake cylinder has:
完全缓解状态,在完全缓解状态下,所述停放缸腔中压力为零,所述停放活塞与所述停放缸体接触,所述缓解装置处于解锁状态,所述传力装置处于第二状态,所述停放丝杠与所述停放螺母旋合长度最短;A complete relief state, in which the pressure in the parking cylinder cavity is zero, the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state, The length of the parking screw and the parking nut is the shortest;
在完全缓解状态下,向所述停放缸腔内充入不低于额定压力的介质,可使得所述停放制动缸进入充气缓解状态;在充气缓解状态下,所述停放活塞行进至缓解位置,所述缓解装置切换为锁定状态,所述传力装置保持第二状态,所述第一弹性元件组和所述第二弹性元件组被压缩,所述停放丝杠与所述停放螺母旋合长度最长;In the fully relieved state, filling the parking cylinder cavity with a medium with a pressure not lower than the rated pressure can make the parking brake cylinder enter the inflated relief state; in the inflated relief state, the parking piston travels to the relief position , the relief device is switched to the locked state, the force transmission device maintains the second state, the first elastic element group and the second elastic element group are compressed, and the parking screw is screwed with the parking nut longest length;
在充气缓解状态下,将所述停放缸腔内压力的介质排出,可使得所述停放制动缸进入停放制动状态;在停放制动状态下,所述缓解装置保持锁定状态,所述停放丝杠与所述停放螺母保持旋合长度最长,所述第一弹性元件组的弹性恢复力使得所述停放活塞带动所述停放螺母,进而带动所述停放丝杠沿其轴向,即第一轴向,靠近所述停放缸体,所述传力装置切换为第一状态。In the charging relief state, the medium under the pressure in the parking cylinder cavity can be discharged, so that the parking brake cylinder can enter the parking braking state; The lead screw and the parking nut keep the longest screwing length, and the elastic restoring force of the first elastic element group makes the parking piston drive the parking nut, and then drive the parking screw along its axial direction, that is, the first In an axial direction, close to the parking cylinder, the force transmission device is switched to the first state.
在本申请一些实施例中,所述停放制动缸具有半充气缓解状态;In some embodiments of the present application, the parking brake cylinder has a semi-charged relief state;
在半充气缓解状态下,向所述停放缸腔内充入小于额定压力的介质,可使得所述停放制动缸进入半充气缓解状态;在半充气缓解状态下,所述停放活塞未行进至缓解位置,所述缓解装置保持解锁状态,所述传力装置保持第二状态。In the semi-inflated relief state, filling the parking cylinder cavity with a medium less than the rated pressure can make the parking brake cylinder enter the semi-inflated relief state; in the semi-inflated relief state, the parking piston does not travel to In the relief position, the relief device is kept in the unlocked state, and the force transmission device is kept in the second state.
在本申请一些实施例中,所述缓解装置包括:棘轮,与所述棘轮配合的棘爪,以及与 所述棘爪连接以控制所述棘轮和所述棘爪位置关系的缓解机构;所述停放丝杠内壁设置有轴向延伸的第一滑槽,所述棘轮具有与所述第一滑槽滑动连接的导向杆;In some embodiments of the present application, the relief device includes: a ratchet, a pawl matched with the ratchet, and a relief mechanism connected with the pawl to control the positional relationship between the ratchet and the pawl; the The inner wall of the parking screw is provided with an axially extending first chute, and the ratchet has a guide rod slidably connected with the first chute;
所述缓解机构使得所述棘爪插入所述棘轮,进而限制所述停放丝杠旋出所述停放螺母,所述缓解装置处于锁定状态;所述缓解机构使得所述棘爪脱离所述棘轮,进而解除对所述停放丝杠旋出所述停放螺母的限制,所述缓解装置处于解锁状态。The relief mechanism enables the pawl to be inserted into the ratchet wheel, thereby restricting the parking screw from rotating out of the parking nut, and the relief device is in a locked state; the relief mechanism enables the pawl to disengage from the ratchet wheel, Then, the restriction on the parking screw from being rotated out of the parking nut is released, and the relief device is in an unlocked state.
在本申请一些实施例中,所述传力装置包括与所述停放丝杠固定连接的支撑环;In some embodiments of the present application, the force transmission device includes a support ring fixedly connected with the parking screw;
所述支撑环与所述停放活塞相对的一侧还设有传力环,所述传力环安装有对称设置的传力套筒,所述传力套筒沿所述传力环的轴向贯穿所述中间体,所述传力套筒内壁设有止挡部;A force transmission ring is also provided on the opposite side of the support ring and the parking piston, the force transmission ring is installed with a symmetrically arranged force transmission sleeve, and the force transmission sleeve is along the axial direction of the force transmission ring. Passing through the intermediate body, the inner wall of the force transmission sleeve is provided with a stopper;
所述传力套筒中穿设有传力杆,所述传力杆的第一端与所述制动活塞连接,所述传力杆的第二端连接有限位件,所述止挡部内径小于所述限位件的外径,所述限位件位于所述止挡部靠近所述停放缸体的一侧。The power transmission sleeve is provided with a power transmission rod, the first end of the power transmission rod is connected with the brake piston, the second end of the power transmission rod is connected with a limiting member, and the stop part The inner diameter is smaller than the outer diameter of the limiting piece, and the limiting piece is located on the side of the stopper portion close to the parking cylinder.
本申请还提供一种制动夹钳单元,包括夹钳组成,还包括前文所述的停放制动缸,所述夹钳组成包括两个吊臂,所述吊臂用于与转向架连接;The present application further provides a brake caliper unit, which includes a caliper component and the aforementioned parking brake cylinder, wherein the caliper component includes two booms, and the booms are used for connecting with a bogie;
与所述吊臂连接的闸片托,所述闸片托用于安装制动闸片;a brake pad holder connected with the boom, the brake pad holder is used to install the brake pad;
与所述闸片托连接的夹钳臂;a clamp arm connected with the brake pad holder;
所述停放制动缸通过连接螺栓铰接至所述夹钳臂上;The parking brake cylinder is hinged to the clamp arm through a connecting bolt;
所述停放制动夹钳单元通过橡胶节点实现与所述转向架的挠性连接。The parking brake caliper unit is flexibly connected to the bogie through rubber nodes.
与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of the present application are:
通过传力装置和缓解装置的配合,实现第一弹性元件组的弹性恢复力在停放活塞和制动活塞之间的传递,由制动活塞传递给制动丝杠,进而实现行车制动和停放制动均通过制动丝杠输出。停放缸腔和制动缸腔的同轴串联组合,使整个停放制动缸的结构更紧凑,不增加制动缸的纵向和垂向尺寸,停放制动缸与轨面有更大的离地间隙,减小了停放制动缸被异物击打的概率。另外,减轻了停放制动缸重量,而且整个停放制动缸重心和中心更加接近,与制动夹钳单元的连接更加稳定。通过中间体隔离停放缸腔和制动缸腔,避免了制动缸腔和停放缸腔相互窜风的风险,使停放制动缸的可靠性更高。Through the cooperation of the force transmission device and the relief device, the elastic restoring force of the first elastic element group is transmitted between the parking piston and the brake piston, and is transmitted from the brake piston to the brake screw, thereby realizing service braking and parking. Braking is output through the brake screw. The coaxial series combination of the parking cylinder cavity and the brake cylinder cavity makes the structure of the entire parking brake cylinder more compact, without increasing the longitudinal and vertical dimensions of the brake cylinder, and the parking brake cylinder and the rail surface have a greater ground clearance Clearance, reducing the probability of the parking brake cylinder being hit by foreign objects. In addition, the weight of the parking brake cylinder is reduced, and the center of gravity of the entire parking brake cylinder is closer to the center, and the connection with the brake caliper unit is more stable. The parking cylinder cavity and the brake cylinder cavity are isolated by the intermediate body, so as to avoid the risk of wind blowing between the brake cylinder cavity and the parking cylinder cavity, so that the reliability of the parking brake cylinder is higher.
附图说明Description of drawings
图1是本申请一种实施方式的停放制动缸处于完全缓解状态时的剖视图1;FIG. 1 is a cross-sectional view 1 of a parking brake cylinder in a fully relieved state according to an embodiment of the present application;
图2是本申请一种实施方式的停放制动缸处于完全缓解状态时的剖视图2;2 is a cross-sectional view 2 of the parking brake cylinder in a fully relieved state according to an embodiment of the present application;
图3是本申请一种实施方式的停放制动缸处于充气缓解状态时的剖视图1;FIG. 3 is a cross-sectional view 1 of the parking brake cylinder in an inflated relief state according to an embodiment of the present application;
图4是本申请一种实施方式的停放制动缸处于充气缓解状态时的剖视图2;FIG. 4 is a cross-sectional view 2 of the parking brake cylinder in an inflated relief state according to an embodiment of the present application;
图5是本申请一种实施方式的停放制动缸处于停放制动状态时的剖视图1;5 is a sectional view 1 of the parking brake cylinder in a parking braking state according to an embodiment of the present application;
图6是本申请一种实施方式的停放制动缸处于停放制动状态时的剖视图2;6 is a cross-sectional view 2 of the parking brake cylinder in a parking braking state according to an embodiment of the present application;
图7是本申请一种实施方式的停放制动缸处于半充气缓解状态时的剖视图;7 is a cross-sectional view of the parking brake cylinder in a semi-inflated relief state according to an embodiment of the present application;
图8是图1中A部分局部放大示意图;Fig. 8 is a partial enlarged schematic diagram of part A in Fig. 1;
图9是本申请一种实施方式的缓解装置处于解锁状态的结构示意图;9 is a schematic structural diagram of a mitigation device in an unlocked state according to an embodiment of the present application;
图10是本申请一种实施方式的缓解装置处于锁定状态的结构示意图;FIG. 10 is a schematic structural diagram of a mitigation device in a locked state according to an embodiment of the present application;
图11是图1中B部分局部放大示意图;Fig. 11 is a partial enlarged schematic diagram of part B in Fig. 1;
图12是本申请一种实施方式的缓解机构的结构示意图;12 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application;
图13是本申请一种实施方式的中间体的结构示意图;Fig. 13 is the structural representation of the intermediate of an embodiment of the present application;
图14是本申请一种实施方式的缓解机构的结构示意图,其中,第一轴处于第二位置;14 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application, wherein the first shaft is in a second position;
图15是图14中的缓解机构的结构示意图,其中,第一轴处于第一位置;Fig. 15 is a schematic structural diagram of the relief mechanism in Fig. 14, wherein the first shaft is in the first position;
图16是本申请另一种实施方式的缓解机构的结构示意图,其中,第一轴处于第二位置;Fig. 16 is a schematic structural diagram of a relief mechanism according to another embodiment of the present application, wherein the first shaft is in a second position;
图17是图16中的缓解机构的结构示意图,其中,第一轴处于第一位置;Fig. 17 is a schematic structural diagram of the relief mechanism in Fig. 16, wherein the first shaft is in the first position;
图18是本申请一种实施方式的缓解机构的结构示意图,其中,第一轴处于第一位置;Fig. 18 is a schematic structural diagram of a mitigation mechanism according to an embodiment of the present application, wherein the first shaft is in a first position;
图19是图18中的缓解机构的结构示意图,其中,第一轴处于第二位置;Figure 19 is a schematic structural diagram of the relief mechanism in Figure 18, wherein the first shaft is in a second position;
图20是本申请一种实施方式的传力装置的结构示意图;20 is a schematic structural diagram of a force transmission device according to an embodiment of the present application;
图21a是本申请一种实施方式的停放缸体的结构示意图;Figure 21a is a schematic structural diagram of a parking cylinder according to an embodiment of the present application;
图21b是本申请一种实施方式的制动缸体的结构示意图;Figure 21b is a schematic structural diagram of a brake cylinder according to an embodiment of the present application;
图22是本申请一种实施方式的停放制动缸的剖视示意图;22 is a schematic cross-sectional view of a parking brake cylinder according to an embodiment of the present application;
图23是本申请一种实施方式的制动夹钳单元的结构示意图;23 is a schematic structural diagram of a brake caliper unit according to an embodiment of the present application;
图中编号:1、停放缸体;101、第一底部;102、第一侧壁;103、第一气孔;104、第二通孔;105、第一密封圈;106、第二密封圈;107、第三密封圈;10、停放缸腔;11、停放活塞;111、第一凹坑;112、导向柱;12、停放螺母;13、停放丝杠;131、第一滑槽;14、梯形螺纹;15、第一螺纹;2、中间体;21、管状凸台;211、第一通孔;22、第一凹槽;23、支撑垫;24、盖板;25、第二凹坑;26、导向孔;3、制动缸体;301、第二底部;302、第二侧壁;303、第二气孔;304、第四密封圈;30、制动缸腔;31、制动丝杠;32、制动活塞;4、第一弹性元件组;5、缓解装置;501、第一销轴;502、第二销轴;503、第三销轴;504、壳体;505、容纳腔室;506、第二滑槽;51、棘轮;511、导向杆;512、棘齿;52、棘爪;53、第一转动件;531、第二凹槽;54、第一轴;541、 第一端部;542、第二端部;543、细轴;544、粗轴;545、第四凹槽;55、第一凸轮;551、第三凹槽;552、第一曲面;553、第二曲面;554、滑杆;573、套筒;561第一凸起部;562、第二凸起部;57、缓解组件;571、拨杆;572、滑块;581、第一弹簧座;582、限位座;583、第二弹簧座;59、第一复位弹簧;60、锁定销;601、第一部分;6011、第一部分端部;602、第二部分;603第二复位弹簧;6、传力装置;61、支撑环;62、传力环;621、凸耳;63、传力套筒;631、台阶孔;6311、大孔;6312、小孔;64、止挡部;65、传力杆;651、第一端;652、第二端;66、限位件;67、推力轴承;68、第二螺纹;7、第二弹性元件组;8、间隙调整装置;81、第一调整螺母;82、推力管;83、连接座;100、停放制动缸;200、夹钳;300、吊臂;400、闸片托;500、夹钳臂;600、连接螺栓;700、橡胶节点。Number in the figure: 1. Parking cylinder; 101, First bottom; 102, First side wall; 103, First air hole; 104, Second through hole; 105, First sealing ring; 106, Second sealing ring; 107, the third sealing ring; 10, the parking cylinder cavity; 11, the parking piston; 111, the first pit; 112, the guide column; 12, the parking nut; 13, the parking screw; 131, the first chute; 14, Trapezoidal thread; 15, first thread; 2, intermediate body; 21, tubular boss; 211, first through hole; 22, first groove; 23, support pad; 24, cover plate; 25, second pit 301, the second bottom; 302, the second side wall; 303, the second air hole; 304, the fourth sealing ring; 30, the brake cylinder cavity; 31, the brake screw; 32, brake piston; 4, first elastic element group; 5, relief device; 501, first pin; 502, second pin; 503, third pin; 504, housing; 505, 506, the second chute; 51, the ratchet wheel; 511, the guide rod; 512, the ratchet tooth; 52, the pawl; 53, the first rotating member; 531, the second groove; 54, the first shaft; 541, first end; 542, second end; 543, thin shaft; 544, thick shaft; 545, fourth groove; 55, first cam; 551, third groove; 552, first curved surface; 553, the second curved surface; 554, the sliding rod; 573, the sleeve; 561, the first raised part; 562, the second raised part; 57, the relief component; 571, the lever; 572, the slider; 581, the first Spring seat; 582, limit seat; 583, second spring seat; 59, first return spring; 60, locking pin; 601, first part; 6011, end of first part; 602, second part; 603 second reset Spring; 6, force transmission device; 61, support ring; 62, force transmission ring; 621, lug; 63, force transmission sleeve; 631, step hole; 6311, large hole; 6312, small hole; 64, stopper part; 65, dowel rod; 651, first end; 652, second end; 66, limiter; 67, thrust bearing; 68, second thread; 7, second elastic element group; 8, clearance adjustment device ;81, first adjusting nut; 82, thrust tube; 83, connecting seat; 100, parking brake cylinder; 200, clamp; 300, boom; 400, brake pad holder; 500, clamp arm; 600, connection Bolts; 700, rubber joints.
具体实施方式Detailed ways
以下结合具体实施方式对本申请的技术方案进行详实的阐述,然而应当理解,在没有进一步叙述的情况下,一个实施方式中的元件、结构和特征也可以有益地结合到其他实施方式中。The technical solutions of the present application will be described in detail below in conjunction with specific embodiments, however, it should be understood that elements, structures and features in one embodiment can also be beneficially combined into other embodiments without further description.
在本申请的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。In the description of the present application, it should be understood that the terms "first", "second", etc. are only used for description purposes, and cannot be interpreted as indicating or implying relative importance or implying the number of indicated technical features . Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature.
在本申请的描述中,需要理解的是,术语“底”、“内”等指示的方位或位置关系为基于对应的附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "bottom", "inside", etc. is based on the orientation or positional relationship shown in the corresponding drawings, and is only for the convenience of describing the present invention and simplification It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection. Ground connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
所述的实施方式仅仅是对本申请的优选实施方式进行描述,并非对本申请的范围进行限定,在不脱离本申请设计精神的前提下,本领域普通技术人员对本申请的技术方案作出的各种变形和改进,均应落入本申请权利要求书确定的保护范围内。为了方便描述,将平行于停放丝杠轴线的方向称为第一轴向,将平行于第一轴轴线方向称为第二轴向。The described embodiments are only to describe the preferred embodiments of the present application, not to limit the scope of the present application. On the premise of not departing from the design spirit of the present application, various modifications made by those of ordinary skill in the art to the technical solutions of the present application and improvements, shall fall within the scope of protection determined by the claims of this application. For the convenience of description, the direction parallel to the axis of the parking screw is referred to as the first axial direction, and the direction parallel to the axis of the first shaft is referred to as the second axial direction.
在列车运行或短暂停车时,可通过向制动缸充风施加制动,由制动缸施加的制动称为 行车制动。当车辆长时间停放,为防止列车因无风施加制动而导致溜车,设置有可通过压缩弹簧施加制动的停放缸。一般停放缸和制动缸集成在一起,称为停放制动缸。如图1-2所示,为本申请一种实施方式提供的停放制动缸100,包括停放缸体1、中间体2、制动缸体3,中间体2中部具有贯穿停放缸体1的管状凸台21,管状凸台21中贯穿设置有制动丝杠31;When the train is running or stopped for a short time, the brake can be applied by charging the brake cylinder, and the brake applied by the brake cylinder is called the service brake. When the vehicle is parked for a long time, in order to prevent the train from slipping due to the lack of wind to apply the brake, a parking cylinder is provided that can apply the brake through a compression spring. Generally, the parking cylinder and the brake cylinder are integrated together, which is called the parking brake cylinder. As shown in FIGS. 1-2 , a parking brake cylinder 100 provided for an embodiment of the application includes a parking cylinder block 1 , an intermediate body 2 , and a brake cylinder block 3 . The tubular boss 21, the tubular boss 21 is provided with a brake screw 31 through it;
管状凸台21外部,停放缸体1和中间体2之间,套设有停放活塞11,停放活塞11与停放缸体1形成气密的停放缸腔10,停放活塞11和中间体2之间设有第一弹性元件组4;中间体2和制动缸体3之间设置有与制动丝杠31连接的制动活塞32,制动活塞32与制动缸体3形成气密的制动缸腔30;Outside the tubular boss 21, between the parking cylinder 1 and the intermediate body 2, a parking piston 11 is sleeved. A first elastic element group 4 is provided; a brake piston 32 connected to the brake screw 31 is arranged between the intermediate body 2 and the brake cylinder block 3, and the brake piston 32 and the brake cylinder block 3 form an air-tight brake. Cylinder cavity 30;
管状凸台21的外部套设有与停放活塞11连接的停放螺母12;管状凸台21外部还套设有停放丝杠13,停放丝杠13与停放螺母12具有相匹配的梯形螺纹14;A parking nut 12 connected to the parking piston 11 is sleeved outside the tubular boss 21; a parking screw 13 is also sleeved outside the tubular boss 21, and the parking screw 13 and the parking nut 12 have matching trapezoidal threads 14;
中间体2上安装有与停放丝杠13连接的缓解装置5,当缓解装置5处于解锁状态时,停放丝杠13与停放螺母12可旋出,当缓解装置5处于锁定状态时,停放丝杠13与停放螺母12不可旋出;The intermediate body 2 is provided with a relief device 5 connected to the parking screw 13. When the relief device 5 is in an unlocked state, the parking screw 13 and the parking nut 12 can be unscrewed. When the relief device 5 is in a locked state, the parking screw 13 and the parking nut 12 cannot be unscrewed;
停放丝杠13外部设有传力装置6,传力装置6与制动活塞32连接,传力装置6与停放活塞11之间设有第二弹性元件组7,当传力装置6处于第一状态时,停放丝杠13与制动活塞32之间有轴向力传递,当传力装置6处于第二状态时,停放丝杠13与制动活塞32之间无轴向力传递;There is a force transmission device 6 outside the parking screw 13, the force transmission device 6 is connected with the brake piston 32, and a second elastic element group 7 is arranged between the force transmission device 6 and the parking piston 11. When the force transmission device 6 is in the first In the state, there is axial force transmission between the parking screw 13 and the brake piston 32, and when the force transmission device 6 is in the second state, there is no axial force transmission between the parking screw 13 and the brake piston 32;
当停放缸腔10中压力为零,停放活塞11与停放缸体1接触时,缓解装置5处于解锁状态,传力装置6处于第二状态;当停放缸腔10充入不低于额定压力的介质时,缓解装置5由解锁状态切换为锁定状态,传力装置6保持第二状态;当缓解装置5处于锁定状态时,将停放缸腔10内的介质排出,可使传力装置6由第二状态切换为第一状态。When the pressure in the parking cylinder cavity 10 is zero and the parking piston 11 is in contact with the parking cylinder 1, the relief device 5 is in the unlocked state, and the force transmission device 6 is in the second state; When the medium is in the state, the release device 5 is switched from the unlocked state to the locked state, and the force transmission device 6 remains in the second state; when the release device 5 is in the locked state, the medium in the parking cylinder cavity 10 is discharged, so that the force transmission device 6 can be released from the second state. The second state is switched to the first state.
本申请提供的停放制动缸,停放缸腔和制动缸腔同轴设置,停放制动力由设置于停放活塞和中间体之间的第一弹性元件组的弹性恢复力提供,停放制动力的施加途径为:弹性恢复力依次经由停放活塞、停放螺母、停放丝杠、制动活塞,然后由与制动活塞连接的制动丝杠施加至车辆制动部位上。本申请提供的停放制动缸,通过缓解装置控制停放螺母和停放丝杠之间能否旋出,进而控制两者之间力的传递,通过传力装置控制停放丝杠与制动活塞之间力的传递。缓解装置处于解锁状态时,弹性恢复力无法由停放螺母传递至停放丝杠,因而也不可能由停放丝杠传递至制动活塞,即,缓解装置处于锁定状态是传力装置实现由第二状态切换成第一状态的前提,而只有在传力装置是第一状态时,停放制动缸才具 备施加停放制动力的能力。In the parking brake cylinder provided by the application, the parking cylinder cavity and the brake cylinder cavity are coaxially arranged, the parking braking force is provided by the elastic restoring force of the first elastic element group arranged between the parking piston and the intermediate body, and the parking braking force is The application method is as follows: the elastic restoring force is applied to the braking part of the vehicle through the parking piston, the parking nut, the parking screw and the braking piston in sequence, and then the braking screw connected with the braking piston is applied. The parking brake cylinder provided by the present application controls whether the parking nut and the parking screw can be screwed out through the alleviation device, thereby controlling the transmission of force between the two, and the force transmission device controls the gap between the parking screw and the brake piston. transmission of force. When the relief device is in the unlocked state, the elastic restoring force cannot be transmitted from the parking nut to the parking screw, and thus cannot be transmitted from the parking screw to the brake piston. The premise of switching to the first state, and only when the force transmission device is in the first state, the parking brake cylinder has the ability to apply the parking braking force.
具体地,停放制动缸100具有:Specifically, the parking brake cylinder 100 has:
完全缓解状态,如图1和图2所示,在完全缓解状态下,停放缸腔10中压力为零,停放活塞11与停放缸体1接触,缓解装置5处于解锁状态,传力装置6处于第二状态,停放丝杠13与停放螺母12旋合长度最短。此时,第一弹性元件组4使得停放活塞11与停放缸体1相抵,第一弹性元件组4无弹性恢复力传递至停放螺母12,停放制动缸100无法施加停放制动力,但是可以施加行车制动力,即,制动缸腔30内充入介质时,制动丝杠31可在制动活塞32带动下产生行车制动力。Complete relief state, as shown in Figures 1 and 2, in the complete relief state, the pressure in the parking cylinder chamber 10 is zero, the parking piston 11 is in contact with the parking cylinder 1, the relief device 5 is in the unlocked state, and the force transmission device 6 is in the In the second state, the length of the parking screw 13 and the parking nut 12 is the shortest. At this time, the first elastic element group 4 makes the parking piston 11 abut against the parking cylinder 1, the first elastic element group 4 transmits the inelastic restoring force to the parking nut 12, and the parking brake cylinder 100 cannot apply the parking braking force, but it can be applied The service braking force, that is, when the brake cylinder cavity 30 is filled with a medium, the brake screw 31 can be driven by the brake piston 32 to generate the service braking force.
如图3和图4所示,在完全缓解状态下,向停放缸腔10内充入不低于额定压力的介质,可使得停放制动缸100进入充气缓解状态;在充气缓解状态下,停放活塞11行进至缓解位置,缓解装置5切换为锁定状态,传力装置6保持第二状态,第一弹性元件组4和第二弹性元件组7被压缩,停放丝杠13与停放螺母12旋合长度最长。此时,第一弹性元件组4的弹性恢复力最大,且与停放缸腔10内介质的压力平衡,停放丝杠13与制动活塞32之间无轴向力的传递,制动丝杠31无法施加停放制动力,但仍然可以施加行车制动力。As shown in FIGS. 3 and 4 , in the fully relieved state, filling the parking cylinder cavity 10 with a medium with a pressure not lower than the rated pressure can make the parking brake cylinder 100 enter the inflated relief state; in the inflated relief state, the parking The piston 11 travels to the relief position, the relief device 5 is switched to the locked state, the force transmission device 6 maintains the second state, the first elastic element group 4 and the second elastic element group 7 are compressed, and the parking screw 13 is screwed with the parking nut 12 longest length. At this time, the elastic restoring force of the first elastic element group 4 is the largest, and is balanced with the pressure of the medium in the parking cylinder cavity 10 , there is no axial force transmission between the parking screw 13 and the brake piston 32 , and the braking screw 31 The parking brake cannot be applied, but the service brake can still be applied.
如图5和图6所示,在充气缓解状态下,将停放缸腔10内的压力介质排出,可使得停放制动缸100进入停放制动状态;在停放制动状态下,缓解装置5保持锁定状态,停放丝杠13与停放螺母12保持旋合长度最长,第一弹性元件组4的弹性恢复力使得停放活塞11带动停放螺母12,进而带动停放丝杠13沿其轴向,即沿第一轴向,靠近停放缸体1,与停放丝杠13连接的传力装置6从第二状态切换为第一状态,制动活塞32在传力装置6带动下靠近中间体2移动。此时,第一弹性元件组4的弹性恢复力在停放螺母12与停放丝杠13之间、停放丝杠13与制动活塞32之间传递,第一弹性元件组4弹性恢复力与停放制动力的反作用力达到平衡。此时,制动丝杠31施加停放制动力。As shown in FIG. 5 and FIG. 6 , in the charging relief state, the pressure medium in the parking cylinder cavity 10 is discharged, so that the parking brake cylinder 100 can enter the parking braking state; in the parking braking state, the relief device 5 keeps In the locked state, the parking screw 13 and the parking nut 12 maintain the longest screwing length, and the elastic restoring force of the first elastic element group 4 enables the parking piston 11 to drive the parking nut 12, thereby driving the parking screw 13 along its axial direction, that is, along its axis. In the first axial direction, close to the parking cylinder 1 , the force transmission device 6 connected with the parking screw 13 is switched from the second state to the first state, and the brake piston 32 moves close to the intermediate body 2 driven by the force transmission device 6 . At this time, the elastic restoring force of the first elastic element group 4 is transmitted between the parking nut 12 and the parking screw 13, and between the parking screw 13 and the brake piston 32, and the elastic restoring force of the first elastic element group 4 is related to the parking brake. The reaction force of the power is balanced. At this time, the brake screw 31 applies the parking braking force.
停放制动缸100从完全缓解状态切换到充气缓解状态,会经过一个中间状态,此状态为半充气缓解状态,如图7所示,停放缸腔10内有介质,但介质的压力小于额定压力,停放活塞11未到达缓解位置,缓解装置5无法切换成锁定状态,因此,传力装置6也无法由第二状态切换为第一状态。此时,第一弹性元件组4的弹性恢复力逐渐增大,且与停放缸腔10内不断变化的介质的压力平衡,停放螺母12与停放丝杠13之间、停放丝杠13与制动活塞32之间均无轴向力的传递,制动丝杠31无法施加停放制动力,但是可以施加行车制动力。When the parking brake cylinder 100 switches from the fully relieved state to the inflated relieved state, it will pass through an intermediate state, which is a semi-inflated relieved state. As shown in FIG. 7 , there is a medium in the parking cylinder cavity 10 , but the pressure of the medium is less than the rated pressure. , the parking piston 11 has not reached the relief position, the relief device 5 cannot be switched to the locked state, and therefore, the force transmission device 6 cannot be switched from the second state to the first state. At this time, the elastic restoring force of the first elastic element group 4 increases gradually, and balances with the pressure of the constantly changing medium in the parking cylinder cavity 10, between the parking nut 12 and the parking screw 13, and between the parking screw 13 and the brake There is no axial force transmission between the pistons 32, and the brake screw 31 cannot apply the parking brake force, but can apply the service brake force.
停放制动缸100设置完全缓解状态,是为了在特殊情况下(如救援工况)对故障车的停放缸腔10进行隔离,保证停放缸腔10内意外充排介质不会产生停放制动作用,可用于 防止停放制动意外施加,造成车辆损坏,但是向制动缸腔30充入介质,制动活塞32可通过制动丝杠31施加行车制动力,以确保故障车在救援时能施加行车制动力。The parking brake cylinder 100 is set to a fully relieved state, in order to isolate the parking cylinder cavity 10 of the faulty vehicle under special circumstances (such as rescue conditions), so as to ensure that the accidental charging and discharging of the medium in the parking cylinder cavity 10 will not produce a parking braking effect. , which can be used to prevent the accidental application of the parking brake and cause damage to the vehicle, but fill the brake cylinder cavity 30 with a medium, and the brake piston 32 can apply the service braking force through the brake screw 31 to ensure that the faulty vehicle can be applied during rescue. Driving braking force.
具体地,如图8-10所示,缓解装置5包括:棘轮51,与棘轮51配合的棘爪52,以及与棘爪52连接以控制棘爪52和棘轮51位置关系的缓解机构,停放丝杠13内壁设置有沿第一轴向延伸的第一滑槽131,棘轮51具有与第一滑槽131滑动连接的导向杆511;缓解机构使得棘爪52插入棘轮51,进而限制与棘轮51连接的停放丝杠13旋出停放螺母12,缓解装置5处于锁定状态;缓解机构使得棘爪52脱离棘轮51,进而解除对停放丝杠13旋出停放螺母12的限制,缓解装置5处于解锁状态。棘轮51的转轴与停放丝杠13的轴线方向一致,因此棘爪52的转轴可设置成与停放丝杠13的轴线方向平行,这样即可带动棘爪52插入或脱离棘齿512。棘爪52的转轴也可以设置成其他形式,只要转动时能带动棘爪52插入或脱离棘齿512即可。Specifically, as shown in FIGS. 8-10 , the relief device 5 includes a ratchet wheel 51 , a pawl 52 matched with the ratchet wheel 51 , and a relief mechanism connected with the pawl 52 to control the positional relationship between the pawl 52 and the ratchet wheel 51 . The inner wall of the lever 13 is provided with a first sliding groove 131 extending along the first axial direction, and the ratchet wheel 51 has a guide rod 511 slidably connected with the first sliding groove 131 ; The parking screw 13 is unscrewed from the parking nut 12, and the relief device 5 is in a locked state; the relief mechanism makes the pawl 52 disengage from the ratchet 51, thereby releasing the restriction on the parking screw 13 from being rotated out of the parking nut 12, and the relief device 5 is in an unlocked state. The rotation axis of the ratchet wheel 51 is consistent with the axis direction of the parking screw 13 , so the rotation axis of the pawl 52 can be set parallel to the axis direction of the parking screw 13 , so that the pawl 52 can be inserted into or disengaged from the ratchet tooth 512 . The rotating shaft of the pawl 52 can also be set in other forms, as long as the rotation can drive the pawl 52 to insert or disengage from the ratchet teeth 512 .
如图8-10所示,梯形螺纹14的旋向为第一方向,通过棘轮51方向设置,在缓解装置5处于锁定状态时,缓解机构可使棘爪52锁死棘轮51在第一方向相反的方向的转动,从而将与棘轮51连接的停放丝杠13沿第一方向相反的转动限制,使得停放丝杠13无法从停放螺母12中旋出,但是导向杆511与第一滑槽131的轴向相对移动未被限制,棘轮51顺着第一方向转动未被限制。因此,在缓解装置5处于锁定状态时,停放螺母12在第一弹性元件组4的弹性恢复力作用下可带动停放丝杠13相对棘轮51沿第一轴向直线运动,并且运动过程中,停放丝杠13和停放螺母12保持旋合长度最长,棘爪52保持插入棘轮51中。As shown in Figures 8-10, the direction of rotation of the trapezoidal thread 14 is the first direction, which is set in the direction of the ratchet wheel 51. When the relief device 5 is in the locked state, the relief mechanism can make the pawl 52 lock the ratchet wheel 51 in the opposite direction in the first direction. Rotation in the direction of rotation, thereby restricting the rotation of the parking screw 13 connected with the ratchet 51 in the opposite direction in the first direction, so that the parking screw 13 cannot be unscrewed from the parking nut 12, but the guide rod 511 and the first chute 131 The relative movement in the axial direction is not restricted, and the rotation of the ratchet 51 in the first direction is not restricted. Therefore, when the relief device 5 is in the locked state, the parking nut 12 can drive the parking screw 13 to move linearly along the first axial direction relative to the ratchet 51 under the action of the elastic restoring force of the first elastic element group 4, and during the movement, the parking The lead screw 13 and the parking nut 12 keep the longest screwing length, and the pawl 52 remains inserted into the ratchet 51 .
具体地,如图9和图10所示,棘轮51外圆周设置有呈一定角度布置的棘齿512,缓解机构包括:通过第一销轴501与中间体2可转动连接的第一转动件53,棘爪52设置在第一转动件53上;与第一转动件53连接的第一轴54;以及可驱动第一轴54沿其轴线方向移动,即沿第二轴向移动的第一凸轮55;Specifically, as shown in FIGS. 9 and 10 , the ratchet 51 is provided with ratchet teeth 512 arranged at a certain angle on the outer circumference, and the relief mechanism includes: a first rotating member 53 rotatably connected to the intermediate body 2 through a first pin 501 , the pawl 52 is arranged on the first rotating member 53; the first shaft 54 connected with the first rotating member 53; 55;
第一轴54的移动可带动第一转动件53绕第一销轴501转动,进而使得第一转动件53上的棘爪52脱离或插入棘齿512。如图9所示,第一凸轮55可驱动第一轴54沿第二轴向在第一位置和第二位置之间移动;当第一轴54位于第一位置时,棘爪52脱离棘齿512;如图10所示,当第一轴54位于第二位置时,棘爪52插入棘齿512。The movement of the first shaft 54 can drive the first rotating member 53 to rotate around the first pin shaft 501 , so that the pawl 52 on the first rotating member 53 is disengaged or inserted into the ratchet tooth 512 . As shown in FIG. 9 , the first cam 55 can drive the first shaft 54 to move between the first position and the second position along the second axis; when the first shaft 54 is at the first position, the pawl 52 is disengaged from the ratchet teeth 512 ; as shown in FIG. 10 , when the first shaft 54 is in the second position, the pawl 52 is inserted into the ratchet tooth 512 .
具体地,如图9-11所示,第一轴54设于中间体2中,并且第一轴的第一端部541与第一凸轮55连接,第一轴的第二端部542与第一转动件53连接。第一端部541还设有与第一轴54连接的第一凸起部561,第一凸轮55可在外部转矩驱动下转动,第一凸轮55的转动可驱动其与第一凸起部561的相对滑动,进而使得第一轴54沿第二轴向在第二位 置和第一位置之间移动。第一凸轮55的与第一凸起部561的接触面经过弧线设计,使得第一凸轮55转动时,第一凸起部561能够带动第一轴54沿第二轴向在第二位置和第一位置之间移动。Specifically, as shown in FIGS. 9-11 , the first shaft 54 is provided in the intermediate body 2 , the first end 541 of the first shaft is connected with the first cam 55 , and the second end 542 of the first shaft is connected with the first cam 55 . A rotating member 53 is connected. The first end portion 541 is also provided with a first raised portion 561 connected to the first shaft 54. The first cam 55 can be rotated under the external torque driving, and the rotation of the first cam 55 can drive it and the first raised portion. The relative sliding of 561 makes the first shaft 54 move between the second position and the first position along the second axial direction. The contact surface of the first cam 55 with the first raised portion 561 is designed with an arc, so that when the first cam 55 rotates, the first raised portion 561 can drive the first shaft 54 along the second axial direction in the second position and the second position. move between the first positions.
如图9和图10所示,第一转动件53上开设第二凹槽531,第一轴的第二端部542设有第二凸起部562,第二凸起部562位于第二凹槽531中,在第一轴54沿第二轴向移动过程中,第一轴54上的第二凸起部562带动第一转动件53绕第一销轴501转动,进而实现棘爪52插入或脱离棘齿512。进一步地,如图12所示,第一凸轮55与第一轴54相对的一端开设第三凹槽551,以允许第一轴54穿过第三凹槽551与第一凸起部561连接,第一凸起部561无法沿第二轴向通过第三凹槽551,从而实现第一凸轮55对第一轴54的带动作用。As shown in FIG. 9 and FIG. 10 , a second groove 531 is formed on the first rotating member 53 , a second convex portion 562 is formed on the second end 542 of the first shaft, and the second convex portion 562 is located in the second concave In the groove 531, during the movement of the first shaft 54 in the second axial direction, the second protrusion 562 on the first shaft 54 drives the first rotating member 53 to rotate around the first pin shaft 501, thereby realizing the insertion of the pawl 52 Or disengage the ratchet 512. Further, as shown in FIG. 12 , the end of the first cam 55 opposite to the first shaft 54 is provided with a third groove 551 to allow the first shaft 54 to pass through the third groove 551 to connect with the first protrusion 561 , The first protruding portion 561 cannot pass through the third groove 551 in the second axial direction, so that the driving effect of the first cam 55 on the first shaft 54 is realized.
如图8和图13所示,棘轮51安装于设置在中间体2中心的第一凹槽22内,在棘轮51和中间体2之间设置有支撑垫23,支撑垫23由减磨材料制成,减小棘轮51和中间体2相对转动时的阻力。同时第一凹槽22端面设置有中空的盖板24,用于限制棘轮51的轴向移动。As shown in FIG. 8 and FIG. 13 , the ratchet wheel 51 is installed in the first groove 22 provided in the center of the intermediate body 2 , and a support pad 23 is provided between the ratchet wheel 51 and the intermediate body 2 , and the support pad 23 is made of anti-friction material. In this way, the resistance when the ratchet 51 and the intermediate body 2 rotate relative to each other is reduced. At the same time, a hollow cover plate 24 is provided on the end surface of the first groove 22 for restricting the axial movement of the ratchet wheel 51 .
第一凸轮可外联驱动装置实现缓解装置状态的切换,并通过驱动装置和压力传感器的配合实现在解锁状态与锁定状态之间的切换与停放缸腔内介质的压力大小相关联。具体地,驱动装置施加外部转矩带动第一轴从第二位置行进到第一位置,使得棘爪从棘齿中脱离,使得缓解装置从锁定状态切换到解锁状态;当压力到达额定压力时,驱动装置施加外部转矩带动第一轴从第二位置行进到第一位置,进而带动棘爪插入棘轮,使得缓解装置由解锁状态切换成锁定状态。The first cam can be externally connected to the driving device to realize switching of the state of the relief device, and through the cooperation of the driving device and the pressure sensor, the switching between the unlocked state and the locked state can be associated with the pressure of the medium in the parking cylinder cavity. Specifically, the driving device applies external torque to drive the first shaft to travel from the second position to the first position, so that the pawl is disengaged from the ratchet, so that the relief device is switched from the locked state to the unlocked state; when the pressure reaches the rated pressure, The driving device applies external torque to drive the first shaft to travel from the second position to the first position, and then drives the pawl to insert into the ratchet, so that the release device is switched from the unlocked state to the locked state.
可选地,如图9-12所示,第一凸轮55连接至缓解组件57,缓解组件57包括:与第一凸轮55连接的拨杆571,以及与拨杆571可转动连接的滑块572,通过滑块572的移动驱动第一凸轮55转动,从而实现缓解装置5的状态切换。滑块的移动可以是手动操作或由与滑块连接的驱动装置操作。Optionally, as shown in FIGS. 9-12 , the first cam 55 is connected to the relief assembly 57 , and the relief assembly 57 includes: a lever 571 connected with the first cam 55 , and a slider 572 rotatably connected with the lever 571 , the first cam 55 is driven to rotate by the movement of the slider 572 , so as to realize the state switching of the relief device 5 . The movement of the slide can be manually operated or by a drive connected to the slide.
进一步的,如图14-15所示,缓解装置5还包括固定于中间体2上的壳体504,壳体504具有容纳腔室505,第一轴第一端部541从中间体2中伸出至容纳腔室505中,第一凸起部561、第一凸轮55、以及缓解组件57安装于容纳腔室505中,第一凸轮55通过第二销轴502与壳体504可转动的连接,壳体504设有垂直于第一轴54的第二滑槽506,供滑块572滑动。Further, as shown in FIGS. 14-15 , the mitigation device 5 further includes a housing 504 fixed on the intermediate body 2 , the housing 504 has a accommodating chamber 505 , and the first end 541 of the first shaft extends from the intermediate body 2 . Out of the accommodating chamber 505 , the first protruding portion 561 , the first cam 55 , and the relief assembly 57 are installed in the accommodating chamber 505 , and the first cam 55 is rotatably connected to the housing 504 through the second pin 502 , the housing 504 is provided with a second chute 506 perpendicular to the first shaft 54 for the slider 572 to slide.
具体地,如图14和图15所示,第一凸轮55固定连接有垂直于第二销轴502的滑杆554,拨杆571具有供滑杆554伸入的套筒573。拨杆571通过与第二销轴502平行的第 三销轴503可转动的连接至滑块572,滑块572可沿垂直于第二轴向的方向移动,进而带动拨杆571绕第三销轴503转动,同时带动第一凸轮55绕第二销轴502转动,并且由于第二销轴502和第三销轴503距离变大,滑杆554从拨杆571的套筒573中进一步伸出。Specifically, as shown in FIG. 14 and FIG. 15 , the first cam 55 is fixedly connected with a sliding rod 554 perpendicular to the second pin shaft 502 , and the lever 571 has a sleeve 573 into which the sliding rod 554 extends. The lever 571 is rotatably connected to the slider 572 through a third pin 503 parallel to the second pin 502, and the slider 572 can move in a direction perpendicular to the second axial direction, thereby driving the lever 571 around the third pin The shaft 503 rotates, and at the same time drives the first cam 55 to rotate around the second pin 502, and because the distance between the second pin 502 and the third pin 503 increases, the sliding rod 554 further extends from the sleeve 573 of the lever 571 .
作为优选,如图14-15所示,缓解装置5还包括套设于第一轴54外部并与第一轴54固定连接的第一弹簧座581;套设于第一轴54外部,固定在中间体2上的限位座582;以及套设于第一轴54外部的第一复位弹簧59;第一复位弹簧59的一端与第一弹簧座581压接,另一端与限位座582压接;Preferably, as shown in FIGS. 14-15 , the relief device 5 further includes a first spring seat 581 sleeved outside the first shaft 54 and fixedly connected to the first shaft 54 ; sleeved outside the first shaft 54 and fixed on the The limit seat 582 on the intermediate body 2; and the first return spring 59 sleeved on the outside of the first shaft 54; one end of the first return spring 59 is pressed against the first spring seat 581, and the other end is pressed against the limit seat 582 catch;
第一凸轮55插入限位座582和第一凸起部561之间,第一凸轮55具有与第一凸起部561滑动连接的第一曲面552;The first cam 55 is inserted between the limiting seat 582 and the first protruding portion 561 , and the first cam 55 has a first curved surface 552 slidably connected with the first protruding portion 561 ;
第一凸轮55的转动可驱动第一轴54沿第二轴向从第二位置移动到第一位置,同时限位座582和第一弹簧座581压缩第一复位弹簧59;第一轴54可在第一复位弹簧59的弹性恢复力作用下从第一位置回到第二位置。第一复位弹簧59的弹性恢复力可作为缓解装置5从解锁状态切换到锁定状态的动力,在无需施加外力的情况下,卸载促使第一凸轮转动的外力时,第一复位弹簧59的弹性恢复力可使得第一轴54从第一位置回到第二位置。The rotation of the first cam 55 can drive the first shaft 54 to move from the second position to the first position along the second axis, while the limit seat 582 and the first spring seat 581 compress the first return spring 59; the first shaft 54 can It returns to the second position from the first position under the action of the elastic restoring force of the first return spring 59 . The elastic restoring force of the first return spring 59 can be used as the power for the release device 5 to switch from the unlocked state to the locked state. In the absence of external force, when the external force that drives the first cam to rotate is unloaded, the elastic restoration of the first return spring 59 The force may cause the first shaft 54 to return from the first position to the second position.
作为上述实施方式的替代方案,如图16-17所示,缓解装置5还包括套设于第一轴54外部并与第一轴54固定连接的第一弹簧座581;套设于第一轴54外部的第二弹簧座583;套设于第一轴54外部第一复位弹簧59,其一端与第一弹簧座581压接,另一端与第二弹簧座583固定连接;As an alternative to the above embodiment, as shown in FIGS. 16-17 , the relief device 5 further includes a first spring seat 581 sleeved on the outside of the first shaft 54 and fixedly connected with the first shaft 54 ; The second spring seat 583 outside 54; the first return spring 59 sleeved on the outside of the first shaft 54, one end of which is crimped with the first spring seat 581, and the other end is fixedly connected with the second spring seat 583;
第一凸轮55插入第一凸起部561和第二弹簧座583之间,第一凸轮55具有与第一凸起部561滑动连接的第一曲面552,以及与第二弹簧座583压接的第二曲面553;The first cam 55 is inserted between the first protruding portion 561 and the second spring seat 583 . the second curved surface 553;
第一凸轮55的转动可驱动第一轴54沿第二轴向从第二位置移动到第一位置,同时第二曲面553使得第二弹簧座583保持原位置或进一步靠近第一弹簧座581,从而使得第一复位弹簧59被压缩;第一轴54可在第一复位弹簧59的弹性恢复力作用下从第一位置回到第二位置。The rotation of the first cam 55 can drive the first shaft 54 to move from the second position to the first position along the second axis, while the second curved surface 553 keeps the second spring seat 583 in the original position or is further close to the first spring seat 581, Thus, the first return spring 59 is compressed; the first shaft 54 can return to the second position from the first position under the action of the elastic restoring force of the first return spring 59 .
可选地,如图18和图19所示,第一轴54具有细轴543和粗轴544,细轴543的外径小于粗轴544的外径;Optionally, as shown in FIGS. 18 and 19 , the first shaft 54 has a thin shaft 543 and a thick shaft 544, and the outer diameter of the thin shaft 543 is smaller than the outer diameter of the thick shaft 544;
第一转动件53连接至粗轴544;The first rotating member 53 is connected to the thick shaft 544;
细轴543的端部,即,第一端部541,与第一凸轮55连接;粗轴544的端部,即第二端部542,与第一转动件53连接;The end of the thin shaft 543, that is, the first end 541, is connected to the first cam 55; the end of the thick shaft 544, that is, the second end 542, is connected to the first rotating member 53;
第一复位弹簧59被限制在粗轴544与第一凸轮55之间移动。粗轴544与细轴543相连的端部突出于细轴543外周,可对第一弹簧座581进行限位,第一弹簧座581被粗 轴544端部阻挡,因而可以不用与第一轴54固定连接。The first return spring 59 is restricted from moving between the thick shaft 544 and the first cam 55 . The end of the thick shaft 544 connected with the thin shaft 543 protrudes from the outer circumference of the thin shaft 543, which can limit the first spring seat 581. The first spring seat 581 is blocked by the end of the thick shaft 544, so it is not necessary to connect with the first shaft 54. Fixed connection.
具体地,如图12所示,第一凸起部561为圆柱形凸起,第一凸轮的第一曲面552与圆柱形凸起的侧面形成凸轮副。第一曲面552可设计成当第一凸轮55绕第二销轴502顺时针转动时,圆柱形凸起的侧面与第一曲面552相对滑动,第一轴54沿第二轴向从第二位置移动到第一位置,同时,压缩第一复位弹簧59。加载在第一凸轮55上的转矩卸载之后,被压缩的第一复位弹簧59可驱动第一轴54从第一位置回到第二位置。Specifically, as shown in FIG. 12 , the first protrusion 561 is a cylindrical protrusion, and the first curved surface 552 of the first cam and the side surface of the cylindrical protrusion form a cam pair. The first curved surface 552 can be designed such that when the first cam 55 rotates clockwise around the second pin shaft 502, the side surface of the cylindrical protrusion slides relatively with the first curved surface 552, and the first shaft 54 moves from the second position along the second axial direction. Moving to the first position, at the same time, the first return spring 59 is compressed. After the torque loaded on the first cam 55 is unloaded, the compressed first return spring 59 can drive the first shaft 54 from the first position back to the second position.
为了实现:当缓解装置5处于解锁状态时,若停放缸腔10压力达到额定压力,缓解装置5可由解锁状态自动切换成锁定状态,若停放缸腔内压力小于额定压力,缓解装置5保持解锁状态,如图9-12、14-19所示,缓解装置5还包括安装在中间体2中并与第一轴54垂直的锁定销60,锁定销60包括相连接的第一部分601和第二部分602,第一部分601的外径小于第二部分602的外径,并且第一部分端部6011从中间体2中伸出至缓解位置处;In order to realize: when the relief device 5 is in the unlocked state, if the pressure of the parking cylinder chamber 10 reaches the rated pressure, the relief device 5 can be automatically switched from the unlocked state to the locked state; if the pressure in the parking cylinder chamber is less than the rated pressure, the relief device 5 remains in the unlocked state 9-12, 14-19, the mitigation device 5 further includes a locking pin 60 installed in the intermediate body 2 and perpendicular to the first axis 54, the locking pin 60 including a first part 601 and a second part connected 602, the outer diameter of the first part 601 is smaller than the outer diameter of the second part 602, and the first part end 6011 protrudes from the intermediate body 2 to the relief position;
第一部分601外部套设有第二复位弹簧603,第二复位弹簧603一端与第一部分601固定连接,另一端与中间体2相抵;第一轴54上开设有第四凹槽545;The first part 601 is sleeved with a second return spring 603, one end of the second return spring 603 is fixedly connected with the first part 601, and the other end is in contact with the intermediate body 2; the first shaft 54 is provided with a fourth groove 545;
当第一轴54处于第二位置时,第二复位弹簧603呈压缩状态;第一轴54行进至第一位置时,第二部分602刚好与第四凹槽545相对,并且第二部分602可在第二复位弹簧603作用下嵌入第四凹槽545。When the first shaft 54 is in the second position, the second return spring 603 is in a compressed state; when the first shaft 54 travels to the first position, the second portion 602 is just opposite to the fourth groove 545, and the second portion 602 can The fourth groove 545 is embedded under the action of the second return spring 603 .
如图14-19所示,中间体2中分别开设有与第一轴54外轮廓和锁定销60外轮廓匹配的两个通道,以供锁定销60和第一轴54安装,通道使得锁定销60和第一轴54沿其自身轴线方向运动。两个通道分别与第一轴54和锁定销60间隙配合,允许第一轴54和锁定销60在通道中沿各自轴向移动即可,通道的设置使得第一轴54和锁定销60沿轴向的移动更加稳定。当第一轴54在第一凸轮55带动下行进至第一位置时,第四凹槽545刚好与第二部分602相对,第二部分602可在第二复位弹簧603的弹性恢复力作用下进入第四凹槽545中,因而第一轴54沿第二轴向方向的移动被限制,第一复位弹簧59的回弹被限制,缓解装置5保持解锁状态;当停放活塞11运动至缓解位置时可推动锁定销60向中间体2中运动,从而将第二部分602从第四凹槽545中顶出,同时进一步压缩第二复位弹簧603,进而解除第一轴54沿第二轴向方向移动的限制,第一轴54在第一复位弹簧59的弹性恢复力作用下再次行进至第二位置,从而使得缓解装置5进入锁定状态。缓解装置5在第一凸轮55转动驱动下可由锁定状态切换成缓解状态,当第一凸轮55带动第一轴54行进至第一位置时,锁定销60的第二部分602可再次进入第四凹槽545,使得缓解装置5保持缓解状态,除非再次向停放缸腔10充入不低于额定压力的介质。As shown in FIGS. 14-19 , two channels are respectively opened in the intermediate body 2 that match the outer contour of the first shaft 54 and the outer contour of the locking pin 60 for the locking pin 60 and the first shaft 54 to be installed, and the channels allow the locking pin to be installed. 60 and the first shaft 54 move in the direction of their own axes. The two channels are in clearance fit with the first shaft 54 and the locking pin 60 respectively, allowing the first shaft 54 and the locking pin 60 to move in the channels along their respective axial directions. The movement to the direction is more stable. When the first shaft 54 moves to the first position driven by the first cam 55 , the fourth groove 545 is just opposite to the second part 602 , and the second part 602 can enter under the action of the elastic restoring force of the second return spring 603 In the fourth groove 545, the movement of the first shaft 54 in the second axial direction is thus restricted, the rebound of the first return spring 59 is restricted, and the relief device 5 remains in the unlocked state; when the parking piston 11 moves to the relief position The locking pin 60 can be pushed to move into the intermediate body 2, so as to push the second part 602 out of the fourth groove 545, and at the same time, further compress the second return spring 603, thereby releasing the movement of the first shaft 54 in the second axial direction The first shaft 54 travels to the second position again under the action of the elastic restoring force of the first return spring 59, so that the relief device 5 enters the locked state. The release device 5 can be switched from the locked state to the released state under the rotational driving of the first cam 55. When the first cam 55 drives the first shaft 54 to move to the first position, the second part 602 of the locking pin 60 can enter the fourth recess again. The groove 545 keeps the relief device 5 in a relief state unless the parking cylinder chamber 10 is filled with a medium not lower than the rated pressure again.
如图1、2、9和18所示,当停放制动缸处于完全缓解状态时,第一轴54位于第一位置,第一复位弹簧59被压缩,锁定销第二部分602在第二复位弹簧603作用下嵌入第四凹槽545中,第一轴54沿第二轴向的移动被限制,棘爪52保持脱离棘齿512,缓解装置5处于解锁状态,停放丝杠13和停放螺母12可旋进也可旋出。As shown in Figures 1, 2, 9 and 18, when the parking brake cylinder is in the fully relieved state, the first shaft 54 is in the first position, the first return spring 59 is compressed, and the locking pin second portion 602 is in the second return The spring 603 is inserted into the fourth groove 545, the movement of the first shaft 54 in the second axial direction is restricted, the pawl 52 remains disengaged from the ratchet tooth 512, the relief device 5 is in an unlocked state, the parking screw 13 and the parking nut 12 Can be screwed in or out.
如图7所示,对于完全缓解状态的停放制动缸,向停放缸腔10充入的介质小于额定压力,停放制动缸进入半充气缓解状态,停放活塞11无法行进至缓解位置推动锁定销60使得第二部分602从第四凹槽545中顶出,第一轴54沿第二轴向的移动仍然被限制,缓解装置5保持解锁状态,停放丝杠13和停放螺母12可旋进也可旋出。As shown in FIG. 7 , for the parking brake cylinder in the fully relieved state, the medium charged into the parking cylinder cavity 10 is less than the rated pressure, the parking brake cylinder enters the semi-inflated relieved state, and the parking piston 11 cannot travel to the relieved position to push the locking pin 60 so that the second part 602 is ejected from the fourth groove 545, the movement of the first shaft 54 in the second axial direction is still restricted, the relief device 5 remains unlocked, and the parking screw 13 and the parking nut 12 can be screwed in and out. Can be rotated out.
如图3、4、10和19所示,对于完全缓解状态的停放制动缸,向停放缸腔10充入不低于额定压力的介质,停放制动缸进入充气缓解状态,停放活塞11行进至缓解位置,进而推动锁定销60,使得第二部分602从第四凹槽545中顶出,第二复位弹簧603被进一步压缩,第一复位弹簧59被释放从而推动第一轴54行进至第二位置,使得棘爪52插入棘齿512中,缓解装置5切换为锁定状态,停放丝杠13与停放螺母12旋合长度最大,并且停放丝杠13不可旋出停放螺母12。As shown in Figures 3, 4, 10 and 19, for the parking brake cylinder in the fully relieved state, the parking cylinder cavity 10 is charged with a medium not lower than the rated pressure, the parking brake cylinder enters the charging and relieving state, and the parking piston 11 travels To the relief position, the locking pin 60 is pushed, so that the second part 602 is ejected from the fourth groove 545, the second return spring 603 is further compressed, and the first return spring 59 is released to push the first shaft 54 to advance to the first In two positions, the pawl 52 is inserted into the ratchet tooth 512 , the relief device 5 is switched to the locked state, the length of the parking screw 13 and the parking nut 12 is the maximum, and the parking screw 13 cannot be unscrewed out of the parking nut 12 .
如图5、6所示,对于充气缓解状态的停放制动缸,将停放缸腔10中介质排出,停放制动缸进入停放制动状态,缓解装置5保持锁定状态,停放丝杠13跟随停放螺母12在第一弹性元件组4作用下靠近停放缸体1移动,除非第一凸轮55带动第一轴54再次从第二位置移动至第一位置使得棘爪52脱离棘齿512,停放丝杠13才可旋出停放螺母12。As shown in Figures 5 and 6, for the parking brake cylinder in the inflated relief state, the medium in the parking cylinder cavity 10 is discharged, the parking brake cylinder enters the parking brake state, the relief device 5 remains locked, and the parking screw 13 follows the parking. The nut 12 moves close to the parking cylinder 1 under the action of the first elastic element group 4, unless the first cam 55 drives the first shaft 54 to move from the second position to the first position again, so that the pawl 52 is disengaged from the ratchet tooth 512, and the parking screw 13 to unscrew the parking nut 12.
在正常使用工况下,第一轴54一般在第二位置,停放制动缸只有在特殊工况需要隔离停放缸体与中间体围成的停放缸时,才会将第一轴54从第二位置移动到第一位置,并且当第一轴54处于第一位置时,如果停放缸腔10充入的介质小于额定压力,则停放制动缸100一直保持在完全缓解状态。缓解装置5设置成当停放缸腔10充入一定的介质使得停放活塞11移动至缓解位置时,缓解装置5才可由解锁状态切换为锁定状态,也就是说,本实施方式提供的停放制动缸100具有完全缓解状态保持功能,防止在特殊工况时,意外施加停放制动力造成车辆损坏。Under normal operating conditions, the first shaft 54 is generally in the second position, and the parking brake cylinder will only move the first shaft 54 from the first shaft 54 to the second position when it is necessary to isolate the parking cylinder surrounded by the parking cylinder and the intermediate body under special conditions. The second position is moved to the first position, and when the first shaft 54 is in the first position, if the medium filled in the parking cylinder cavity 10 is less than the rated pressure, the parking brake cylinder 100 is kept in a fully relieved state. The relief device 5 is set so that when the parking cylinder cavity 10 is filled with a certain medium to make the parking piston 11 move to the relief position, the relief device 5 can be switched from the unlocked state to the locked state, that is to say, the parking brake cylinder provided by this embodiment The 100 has a complete mitigation state retention function to prevent vehicle damage caused by accidental application of parking brake force under special operating conditions.
停放丝杠13一端可与停放螺母12旋合,另一端套设有传力装置6。具体地,如图9和图20所示,传力装置6包括与停放丝杠13固定连接的支撑环61;One end of the parking screw 13 can be screwed with the parking nut 12 , and the other end is sleeved with a force transmission device 6 . Specifically, as shown in FIG. 9 and FIG. 20 , the force transmission device 6 includes a support ring 61 fixedly connected with the parking screw 13;
支撑环61与停放活塞11相对的一侧还设有传力环62,传力环62安装有对称设置的传力套筒63,传力套筒63沿传力环62的轴向贯穿中间体2,传力套筒63内壁设有止挡部64;A force transmission ring 62 is also provided on the opposite side of the support ring 61 and the parking piston 11 . The force transmission ring 62 is installed with a symmetrically arranged force transmission sleeve 63 , and the force transmission sleeve 63 penetrates the intermediate body along the axial direction of the force transmission ring 62 . 2. The inner wall of the force transmission sleeve 63 is provided with a stopper 64;
传力套筒63中穿设有传力杆65,传力杆65的第一端651与制动活塞32连接,传力 杆65的第二端652连接有限位件66,止挡部64内径小于限位件66的外径,并且限位件66位于止挡部64靠近停放缸体1的一侧,因而止挡部64将限位件66限制在止挡部64靠近停放缸体1的一侧运动。The force transmission sleeve 63 is provided with a force transmission rod 65 , the first end 651 of the force transmission rod 65 is connected with the brake piston 32 , the second end 652 of the force transmission rod 65 is connected with the limiting member 66 , the inner diameter of the stopper 64 is It is smaller than the outer diameter of the stopper 66 , and the stopper 66 is located on the side of the stopper 64 close to the parking cylinder 1 , so the stopper 64 restricts the stopper 66 to a position where the stopper 64 is close to the parking cylinder 1 . Movement on one side.
具体地,如图9所示,传力环62外侧对称设置有凸耳621,传力套筒63贯穿凸耳621并与凸耳621固定连接,第二弹性元件组7设置于停放活塞11与凸耳621之间。Specifically, as shown in FIG. 9 , lugs 621 are symmetrically arranged on the outer side of the force transmission ring 62 , the force transmission sleeve 63 penetrates through the lugs 621 and is fixedly connected to the lugs 621 , and the second elastic element group 7 is disposed between the parking piston 11 and the lug 621 . between the lugs 621.
可选地,如图20所示,传力套筒63内开设台阶孔631,台阶孔631的台阶即为止挡部64,台阶孔的大孔6311相对于台阶孔的小孔6312,位于靠近停放活塞11一侧;限位件66的外径大于台阶孔的小孔6312孔径,并且小于台阶孔的大孔6311孔径,限位件66被台阶孔631的台阶限制在大孔6311中运动。Optionally, as shown in FIG. 20 , a stepped hole 631 is provided in the force transmission sleeve 63, the step of the stepped hole 631 is the stopper 64, and the large hole 6311 of the stepped hole is located close to the small hole 6312 of the stepped hole relative to the small hole 6312 of the stepped hole. One side of the piston 11; the outer diameter of the stopper 66 is larger than the diameter of the small hole 6312 of the stepped hole and smaller than the diameter of the large hole 6311 of the stepped hole.
传力套筒63的数量至少为两个并沿传力环62的圆周对称布置,传力套筒63与中间体2可相对滑动。The number of the force transmission sleeves 63 is at least two and arranged symmetrically along the circumference of the force transmission ring 62 , and the force transmission sleeves 63 and the intermediate body 2 can slide relative to each other.
停放制动缸100处于完全缓解状态时,如图1所示,传力装置6处于第二状态,即,当停放活塞11与停放缸体1接触,同时制动活塞32与制动缸体3接触时,第一弹性元件组4无弹性恢复力传递至传力装置6,并且止挡部64与限位件66沿传力套筒63轴向刚好分离,传力套筒63与传力杆65之间亦没有轴向力的传递,因此,传力装置6与制动活塞32之间没有轴向力的传递。当停放制动缸100处于半充气缓解状态时,第一弹性元件组4的弹性恢复力与停放缸腔10中介质的压力平衡,因此,第一弹性元件组4无弹性恢复力传递至传力环62,传力套筒63和传力环62的位置相对于处于完全缓解状态时位置保持不变,传力套筒63与传力环62之间仍然没有轴向力的传递,因而传力装置6与制动活塞32之间没有轴向力的传递。如图3所示,在充气缓解状态时,第一弹性元件组4的弹性恢复力仍然与停放缸腔10中介质的压力平衡,因此,传力套筒63与传力环62之间仍然没有轴向力的传递,传力装置6与制动活塞32之间没有轴向力的传递。在停放制动状态时,如图5所示,停放活塞11在第一弹性元件组4的弹性恢复力作用下带动停放螺母12移动靠近停放缸体1,停放丝杠13由于缓解装置5处于锁定状态无法从停放螺母12中旋出,停放丝杠13与停放螺母12一起移动靠近停放缸体1,停放丝杠13将弹性恢复力传递至传力环62,传力环62和传力套筒63在停放丝杠13带动下也靠近停放缸体1移动,传力杆65由于被限位件66阻挡受到传力套筒63的轴向拉力,从而使得与传力杆65连接的制动活塞32产生停放制动力。When the parking brake cylinder 100 is in a fully relieved state, as shown in FIG. 1 , the force transmission device 6 is in the second state, that is, when the parking piston 11 is in contact with the parking cylinder block 1 , and the brake piston 32 is in contact with the brake cylinder block 3 at the same time. When in contact, the first elastic element group 4 transmits the inelastic restoring force to the force transmission device 6, and the stopper 64 and the limiter 66 are just separated along the axial direction of the force transmission sleeve 63, and the force transmission sleeve 63 and the force transmission rod are just separated. There is also no axial force transmission between 65 , so there is no axial force transmission between the force transmission device 6 and the brake piston 32 . When the parking brake cylinder 100 is in the semi-inflated relief state, the elastic restoring force of the first elastic element group 4 is balanced with the pressure of the medium in the parking cylinder cavity 10 , therefore, the first elastic element group 4 does not transmit the elastic restoring force to the force transmission The position of the ring 62, the force transmission sleeve 63 and the force transmission ring 62 remains unchanged relative to the position in the fully relieved state, and there is still no axial force transmission between the force transmission sleeve 63 and the force transmission ring 62, so the force transmission No axial force is transmitted between the device 6 and the brake piston 32 . As shown in FIG. 3 , when the inflation is relieved, the elastic restoring force of the first elastic element group 4 is still balanced with the pressure of the medium in the parking cylinder cavity 10 , therefore, there is still no gap between the force transmission sleeve 63 and the force transmission ring 62 . In the transmission of the axial force, there is no transmission of the axial force between the force transmission device 6 and the brake piston 32 . In the parking braking state, as shown in FIG. 5 , the parking piston 11 drives the parking nut 12 to move closer to the parking cylinder 1 under the action of the elastic restoring force of the first elastic element group 4 , and the parking screw 13 is locked due to the relief device 5 The state cannot be unscrewed from the parking nut 12. The parking screw 13 moves together with the parking nut 12 and approaches the parking cylinder 1. The parking screw 13 transmits the elastic restoring force to the force transmission ring 62, the force transmission ring 62 and the force transmission sleeve. Driven by the parking screw 13, 63 also moves close to the parking cylinder 1, and the force transmission rod 65 is blocked by the stopper 66 and receives the axial pulling force of the force transmission sleeve 63, so that the brake piston connected to the transmission rod 65 is blocked. 32 Generates parking braking force.
另外,如图5所示,在停放丝杠13与停放螺母12一起移动靠近停放缸体1过程中,第二弹性元件组7保持压缩的状态,并且由于停放活塞11与传力环62的间距保持不变,相对于充气缓解状态,第二弹性元件组7的压缩程度保持不变,一旦缓解装置5由锁定状 态切换成解锁状态,从而允许停放丝杠13绕其轴线做与第一方向相反的旋转运动,在第二弹性元件组7的弹性恢复力作用下,停放丝杠13将从停放螺母12上旋出,回到两者旋合长度最短的状态,停放活塞11也回到与停放缸体1接触的位置,从而使得停放制动缸100回到完全缓解状态。处于停放制动状态的停放制动缸100可通过将缓解装置5由锁定状态切换成解锁状态,即,通过第一凸轮55带动第一轴54从第二位置行进至第一位置,实现从停放制动状态到完全缓解状态的切换。当缓解装置5设置成只有在停放缸腔10充入不低于额定压力的介质时,缓解装置5才能再次进入锁定状态,那么,本实施方式提供的停放制动缸100从完全缓解状态切换成停放制动状态,必须先向停放缸腔10充入额定值的介质,即,停放制动缸100必须先经过半充气缓解状态,然后才能切换成停放制动状态。In addition, as shown in FIG. 5 , during the process of the parking screw 13 and the parking nut 12 moving close to the parking cylinder 1, the second elastic element group 7 is kept in a compressed state, and due to the distance between the parking piston 11 and the force transmission ring 62 Remaining unchanged, the degree of compression of the second elastic element group 7 remains unchanged relative to the inflated relief state, once the relief device 5 is switched from the locked state to the unlocked state, thereby allowing the parking screw 13 to move about its axis in the opposite direction to the first direction. Under the action of the elastic restoring force of the second elastic element group 7, the parking screw 13 will be unscrewed from the parking nut 12 and return to the state where the length of the two is the shortest, and the parking piston 11 will also return to the parking The position where the cylinder block 1 is in contact, so that the parking brake cylinder 100 is returned to the fully relieved state. The parking brake cylinder 100 in the parking brake state can switch the release device 5 from the locked state to the unlocked state, that is, the first cam 55 drives the first shaft 54 to travel from the second position to the first position, so as to realize the parking brake. Switch from braking state to fully relieved state. When the mitigation device 5 is set so that the mitigation device 5 can enter the locked state again only when the parking cylinder cavity 10 is filled with a medium not lower than the rated pressure, then the parking brake cylinder 100 provided in this embodiment is switched from the fully relieved state to In the parking brake state, the parking cylinder cavity 10 must be filled with a medium of rated value first, that is, the parking brake cylinder 100 must be in the semi-inflated relief state before switching to the parking brake state.
具体地,如图8所示,支撑环61与传力环62之间还设有推力轴承67。推力轴承67有助于减少支撑环61与传力环62之间摩擦,进而减小传力环对停放丝杠转动产生的阻力,提高机械传动效率,另外还可以提高支撑环使用耐久性。Specifically, as shown in FIG. 8 , a thrust bearing 67 is further provided between the support ring 61 and the force transmission ring 62 . The thrust bearing 67 helps reduce the friction between the support ring 61 and the force transmission ring 62, thereby reducing the resistance of the force transmission ring to the rotation of the parking screw, improving the mechanical transmission efficiency, and also improving the durability of the support ring.
如图8所示,停放螺母12和停放活塞11通过第一螺纹15连接,第一螺纹15的旋向与第一方向相同,使得停放丝杠13和停放螺母12的旋入和旋出不影响停放螺母12与停放活塞11的稳定连接。当然,停放活塞11和停放螺母12也可以是一体成型结构。停放丝杠13与支撑环61通过第二螺纹68连接,第二螺纹68的旋向与第一方向相同,使得停放丝杠13和停放螺母12的旋入和旋出不影响停放丝杠13与支撑环61的稳定连接。当然,停放丝杠13和支撑环61也可以是一体成型结构。As shown in FIG. 8 , the parking nut 12 and the parking piston 11 are connected by a first thread 15, and the rotation direction of the first thread 15 is the same as the first direction, so that the screwing in and out of the parking screw 13 and the parking nut 12 do not affect the The stable connection of the parking nut 12 to the parking piston 11 . Of course, the parking piston 11 and the parking nut 12 may also be integrally formed structures. The parking screw 13 and the support ring 61 are connected by a second thread 68, and the rotation direction of the second thread 68 is the same as the first direction, so that the screwing in and out of the parking screw 13 and the parking nut 12 will not affect the parking screw 13 and the Stable connection of the support ring 61 . Of course, the parking screw 13 and the support ring 61 may also be an integrally formed structure.
如图21a所示,停放缸体1具有第一底部101,以及围绕第一底部101设置,与第一底部连接的第一侧壁102,第一底部101开设第一气孔103,第一气孔103用于为停放缸腔10充排介质。As shown in FIG. 21a, the parking cylinder 1 has a first bottom 101, and a first side wall 102 disposed around the first bottom 101 and connected to the first bottom. The first bottom 101 has a first air hole 103, and the first air hole 103 It is used to charge and discharge the medium for the parking cylinder cavity 10 .
如图21b所示,制动缸体3具有第二底部301,以及围绕第二底部301设置,与第二底部301连接的第二侧壁302,第二底部302开设第二气孔303,第二气孔303用于为停放缸腔30充排介质。As shown in FIG. 21b, the brake cylinder block 3 has a second bottom 301, and a second side wall 302 arranged around the second bottom 301 and connected to the second bottom 301. The second bottom 302 has a second air hole 303, the second The air hole 303 is used to charge and discharge the medium for the parking cylinder cavity 30 .
如图13和图21a所示,管状凸台21内部开设第一通孔211,停放缸体的第一底部101上与管状凸台21对应位置开设第二通孔104;制动丝杠31经第一通孔211、第二通孔104贯穿而出,与制动施加装置(例如盘形制动、踏面制动等)连接。As shown in Fig. 13 and Fig. 21a, a first through hole 211 is formed inside the tubular boss 21, and a second through hole 104 is defined on the first bottom 101 of the parking cylinder corresponding to the position of the tubular boss 21; The first through hole 211 and the second through hole 104 extend therethrough and are connected to a brake applying device (eg, disc brake, tread brake, etc.).
如图1所示,停放缸体1的第一底部101与管状凸台21之间通过第一密封圈105静密封连接,停放活塞11和停放缸体1的第一侧壁102之间通过第二密封圈106动密封连接,停放活塞11与管状凸台21之间通过第三密封圈107动密封连接。制动活塞32与制 动缸体3的第二侧壁302之间通过第四密封圈304动密封连接。As shown in FIG. 1 , the first bottom 101 of the parking cylinder 1 and the tubular boss 21 are connected by a first sealing ring 105 in a static sealing manner, and the parking piston 11 and the first side wall 102 of the parking cylinder 1 are connected by a first sealing ring 105 . The two sealing rings 106 are connected by dynamic sealing, and the parking piston 11 and the tubular boss 21 are connected by dynamic sealing through the third sealing ring 107 . The brake piston 32 and the second side wall 302 of the brake cylinder block 3 are connected in a dynamic sealing manner through a fourth sealing ring 304.
第一密封圈105可以是O形密封圈,也可以是Y形密封圈、U形密封圈、矩形密封圈等能实现密封结构或部件。第二密封圈106可以是K形密封圈,也可以是O形密封圈、Y形密封圈、U形密封圈等能实现动密封的结构或部件。第三密封圈107可以是K形密封圈,也可以是O形密封圈、Y形密封圈、U形密封圈等能实现动密封的结构或部件。第四密封圈304可以是K形密封圈,也可以是O形密封圈、Y形密封圈、U形密封圈等能实现动密封的结构或部件。The first sealing ring 105 may be an O-shaped sealing ring, or a Y-shaped sealing ring, a U-shaped sealing ring, a rectangular sealing ring, etc., which can realize a sealing structure or component. The second sealing ring 106 may be a K-shaped sealing ring, or may be an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components capable of realizing dynamic sealing. The third sealing ring 107 may be a K-shaped sealing ring, or an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components that can realize dynamic sealing. The fourth sealing ring 304 may be a K-shaped sealing ring, or may be an O-shaped sealing ring, a Y-shaped sealing ring, a U-shaped sealing ring, or other structures or components that can realize dynamic sealing.
如图1所示,第一通孔211内,制动丝杠31外部还套设有间隙调整装置,间隙调整装置与制动活塞32配合连接,间隙调整装置与制动丝杠31连接。As shown in FIG. 1 , in the first through hole 211 , a clearance adjustment device is also sleeved outside the brake screw 31 , the clearance adjustment device is cooperatively connected with the brake piston 32 , and the clearance adjustment device is connected with the brake screw 31 .
具体地,如图1所示,间隙调整装置包括:第一调整螺母81,所述第一调整螺母81套设于所述制动丝杠13的外部,所述第一调整螺母81与所述制动丝杠13连接;推力管82,所述推力管82与所述第一调整螺母81固定连接;连接座83,所述连接座83可拆卸连接于所述推力管82与所述制动活塞31之间;其中,从所述制动活塞31输出的推力,顺次通过所述连接座83、所述推力管82及所述第一调整螺母81传递至所述制动丝杠31。Specifically, as shown in FIG. 1 , the clearance adjustment device includes: a first adjustment nut 81 , the first adjustment nut 81 is sleeved on the outside of the brake screw 13 , and the first adjustment nut 81 is connected to the The brake screw 13 is connected; the thrust tube 82 is fixedly connected to the first adjusting nut 81; the connecting seat 83 is detachably connected to the thrust tube 82 and the brake Between the pistons 31 ; wherein, the thrust output from the brake piston 31 is sequentially transmitted to the brake screw 31 through the connecting seat 83 , the thrust tube 82 and the first adjusting nut 81 .
可选地,如图5和图6所示,制动活塞32通过杠杆系统9与连接座83连接,制动活塞32的推力通过杠杆系统9放大后再输出至制动丝杠31,因此,停放制动缸可输出比传统停放制动缸更大的制动力。Optionally, as shown in FIGS. 5 and 6 , the brake piston 32 is connected to the connecting seat 83 through the lever system 9, and the thrust of the brake piston 32 is amplified by the lever system 9 and then output to the brake screw 31. Therefore, Parking brake cylinders deliver greater braking force than conventional parking brake cylinders.
如图13和图22所示,在停放活塞11上沿圆周方向设置有多个对称布置的第一凹坑111,中间体2上与第一凹坑111对应位置设置有第二凹坑25,第一弹性元件组4安装于第一凹坑111和第二凹坑25之间,从而实现对第一弹性元件组4的导向和定位。如图2所示,停放活塞11上设置有导向柱112,中间体2上与导向柱对应位置开设导向孔26,导向柱112一端与停放活塞11连接,另一端穿设于导向孔26中,导向柱112与导向孔26的配合可以限制停放活塞11与中间体2的相对转动。As shown in FIG. 13 and FIG. 22 , a plurality of symmetrically arranged first pockets 111 are provided on the parking piston 11 along the circumferential direction, and a second pocket 25 is provided on the intermediate body 2 corresponding to the first pockets 111 , The first elastic element group 4 is installed between the first recess 111 and the second recess 25 , so as to realize the guiding and positioning of the first elastic element group 4 . As shown in FIG. 2 , the parking piston 11 is provided with a guide column 112 , and a guide hole 26 is provided on the intermediate body 2 corresponding to the guide column. The cooperation between the guide post 112 and the guide hole 26 can limit the relative rotation of the parking piston 11 and the intermediate body 2 .
如图22所示,第一弹性元件组4的数量不少于两个,且沿停放制动缸100的轴向呈轴对称布置,每一个第一弹性元件组4由多个旋向不同的弹簧并联而成,以此实现在有限的空间内能储存更多的弹性势能,既能输出更大的停放制动力。As shown in FIG. 22 , the number of the first elastic element groups 4 is not less than two, and they are arranged axially symmetrically along the axial direction of the parking brake cylinder 100 . The springs are formed in parallel, so that more elastic potential energy can be stored in a limited space, and a greater parking braking force can be output.
本申请还提供一种制动夹钳单元,制动夹钳单元安装于轨道交通车辆转向架构架上,通过闸片抱紧制动盘,由闸片和制动盘之间的摩擦作用将列车的动能转化成热量耗散,实现减速或停车的效果。如图23所示,该制动夹钳单元包括上述的停放制动缸100,还包括和停放制动缸100连接的夹钳组成200;The application also provides a brake caliper unit, the brake caliper unit is installed on the bogie frame of the rail transit vehicle, the brake disc is tightly held by the brake pad, and the train is moved by the friction between the brake pad and the brake disc. The kinetic energy is converted into heat dissipation to achieve the effect of deceleration or parking. As shown in FIG. 23 , the brake caliper unit includes the above-mentioned parking brake cylinder 100 , and also includes a caliper composition 200 connected to the parking brake cylinder 100 ;
夹钳组成包括两个吊臂300,吊臂300用于与转向架连接;The clamp consists of two booms 300, and the booms 300 are used to connect with the bogie;
与吊臂300连接的闸片托400,闸片托500用于安装制动闸片;The pad holder 400 connected with the boom 300, and the pad holder 500 are used to install the brake pads;
与闸片托400连接的夹钳臂500; Clamp arm 500 connected to brake pad holder 400;
停放制动缸100通过连接螺栓600铰接至夹钳臂400上,停放制动夹钳单元通过橡胶节点700实现与转向架的挠性连接。The parking brake cylinder 100 is hinged to the caliper arm 400 through the connecting bolt 600 , and the parking brake caliper unit is flexibly connected to the bogie through the rubber node 700 .

Claims (15)

  1. 一种停放制动缸,其特征在于,包括停放缸体、中间体、制动缸体,所述中间体中部具有贯穿所述停放缸体的管状凸台,所述管状凸台中贯穿设置有制动丝杠;A parking brake cylinder is characterized in that it comprises a parking cylinder body, an intermediate body, and a braking cylinder body, the middle part of the intermediate body has a tubular boss penetrating the parking cylinder body, and a brake is arranged through the tubular boss. moving screw;
    所述管状凸台外部,所述停放缸体和所述中间体之间,套设有停放活塞,所述停放活塞与所述停放缸体形成气密的停放缸腔,所述停放活塞和所述中间体之间设有第一弹性元件组;所述中间体和所述制动缸体之间设置有与所述制动丝杠连接的制动活塞,所述制动活塞与所述制动缸体形成气密的制动缸腔;Outside the tubular boss, between the parking cylinder and the intermediate body, a parking piston is sleeved, the parking piston and the parking cylinder form an air-tight parking cylinder cavity, and the parking piston and the A first elastic element group is arranged between the intermediate bodies; a brake piston connected to the brake screw is arranged between the intermediate body and the brake cylinder, and the brake piston is connected to the brake cylinder. The moving cylinder body forms an airtight brake cylinder cavity;
    所述管状凸台的外部套设有与所述停放活塞连接的停放螺母;所述管状凸台外部还套设有停放丝杠,所述停放丝杠与所述停放螺母具有相匹配的梯形螺纹;A parking nut connected to the parking piston is sleeved on the outside of the tubular boss; a parking screw is sleeved outside the tubular boss, and the parking screw and the parking nut have matching trapezoidal threads ;
    所述中间体上安装有与所述停放丝杠连接的缓解装置,当所述缓解装置处于解锁状态时,所述停放丝杠与所述停放螺母可旋出,当所述缓解装置处于锁定状态时,所述停放丝杠与所述停放螺母不可旋出;A relief device connected to the parking screw is installed on the intermediate body. When the relief device is in an unlocked state, the parking screw and the parking nut can be unscrewed. When the relief device is in a locked state When the parking screw and the parking nut cannot be unscrewed;
    所述停放丝杠外部设有传力装置,所述传力装置与所述制动活塞连接,所述传力装置与所述停放活塞之间设有第二弹性元件组,当所述传力装置处于第一状态时,所述停放丝杠与所述制动活塞之间有轴向力传递,当所述传力装置处于第二状态时,所述停放丝杠与所述制动活塞之间无轴向力传递;A force transmission device is provided outside the parking screw, the force transmission device is connected with the brake piston, and a second elastic element group is arranged between the force transmission device and the parking piston. When the device is in the first state, there is an axial force transmission between the parking screw and the brake piston, and when the force transmission device is in the second state, the parking screw and the brake piston are in contact with each other. There is no axial force transmission between;
    当所述停放缸腔中压力为零,所述停放活塞与所述停放缸体接触时,所述缓解装置处于解锁状态,所述传力装置处于第二状态;当所述停放缸腔充入不低于额定压力的介质时,所述缓解装置由解锁状态切换为锁定状态,所述传力装置保持第二状态;当所述缓解装置处于锁定状态时,将所述停放缸腔内的介质排出,可使所述传力装置由第二状态切换为第一状态,所述制动活塞在所述传力装置带动下移动靠近所述中间体。When the pressure in the parking cylinder cavity is zero and the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state; when the parking cylinder cavity is filled with When the medium is not lower than the rated pressure, the relief device is switched from the unlocked state to the locked state, and the force transmission device maintains the second state; when the relief device is in the locked state, the medium in the parking cylinder cavity is Expelling, the force transmission device can be switched from the second state to the first state, and the brake piston moves close to the intermediate body driven by the force transmission device.
  2. 根据权利要求1所述的停放制动缸,其特征在于,所述停放制动缸具有:The parking brake cylinder according to claim 1, wherein the parking brake cylinder has:
    完全缓解状态,在完全缓解状态下,所述停放缸腔中压力为零,所述停放活塞与所述停放缸体接触,所述缓解装置处于解锁状态,所述传力装置处于第二状态,所述停放丝杠与所述停放螺母旋合长度最短;A complete relief state, in which the pressure in the parking cylinder cavity is zero, the parking piston is in contact with the parking cylinder, the relief device is in an unlocked state, and the force transmission device is in a second state, The length of the parking screw and the parking nut is the shortest;
    在完全缓解状态下,向所述停放缸腔内充入不低于额定压力的介质,所述停放制动缸进入充气缓解状态;在充气缓解状态下,所述停放活塞行进至缓解位置,所述缓解装置切换为锁定状态,所述传力装置保持第二状态,所述第一弹性元件组和所述第二弹性元件组被压缩,所述停放丝杠与所述停放螺母旋合长度最长;In the fully relieved state, the parking cylinder cavity is filled with a medium with a pressure not lower than the rated pressure, and the parking brake cylinder enters the inflated relief state; in the inflated relief state, the parking piston travels to the relief position, so The relief device is switched to the locked state, the force transmission device remains in the second state, the first elastic element group and the second elastic element group are compressed, and the length of the parking screw and the parking nut is the longest. long;
    在充气缓解状态下,将所述停放缸腔内的压力介质排出,可使得所述停放制动缸进入停放制动状态;在停放制动状态下,所述缓解装置保持锁定状态,所述停放丝杠与所述停 放螺母保持旋合长度最长,所述第一弹性元件组的弹性恢复力使得所述停放活塞带动所述停放螺母,进而带动所述停放丝杠沿其轴向,即第一轴向,靠近所述停放缸体,所述传力装置切换为第一状态。In the charging relief state, the pressure medium in the parking cylinder cavity can be discharged to make the parking brake cylinder enter the parking braking state; The lead screw and the parking nut keep the longest screwing length, and the elastic restoring force of the first elastic element group makes the parking piston drive the parking nut, and then drive the parking screw along its axial direction, that is, the first In an axial direction, close to the parking cylinder, the force transmission device is switched to the first state.
  3. 根据权利要求2所述的停放制动缸,其特征在于,所述停放制动缸具有半充气缓解状态;The parking brake cylinder of claim 2, wherein the parking brake cylinder has a semi-inflated relief state;
    在完全缓解状态下,向所述停放缸腔内充入小于额定压力的介质,可使得所述停放制动缸进入半充气缓解状态;在半充气缓解状态下,所述停放活塞未行进至缓解位置,所述缓解装置保持解锁状态,所述传力装置保持第二状态。In the fully relieved state, filling the parking cylinder cavity with a medium less than the rated pressure can make the parking brake cylinder enter the semi-inflated relieved state; in the semi-inflated relieved state, the parking piston does not travel to the relieved state position, the relief device remains in the unlocked state, and the force transmission device remains in the second state.
  4. 根据权利要求1所述的停放制动缸,其特征在于,所述缓解装置包括:棘轮,与所述棘轮配合的棘爪,以及与所述棘爪连接以控制所述棘轮和所述棘爪位置关系的缓解机构;所述停放丝杠内壁设置有轴向延伸的第一滑槽,所述棘轮具有与所述第一滑槽滑动连接的导向杆;The parking brake cylinder according to claim 1, wherein the relief device comprises: a ratchet wheel, a pawl engaged with the ratchet wheel, and a pawl connected to the ratchet wheel to control the ratchet wheel and the pawl A release mechanism for positional relationship; the inner wall of the parking screw is provided with an axially extending first chute, and the ratchet has a guide rod slidably connected with the first chute;
    所述缓解机构使得所述棘爪插入所述棘轮,进而限制所述停放丝杠旋出所述停放螺母,所述缓解装置处于锁定状态;所述缓解机构使得所述棘爪脱离所述棘轮,进而解除对所述停放丝杠旋出所述停放螺母的限制,所述缓解装置处于解锁状态。The relief mechanism enables the pawl to be inserted into the ratchet wheel, thereby restricting the parking screw from rotating out of the parking nut, and the relief device is in a locked state; the relief mechanism enables the pawl to disengage from the ratchet wheel, Then, the restriction on the parking screw from being rotated out of the parking nut is released, and the relief device is in an unlocked state.
  5. 根据权利要求4所述的停放制动缸,其特征在于,所述棘轮外圆周设置有呈一定角度布置的棘齿,所述缓解机构包括:The parking brake cylinder according to claim 4, wherein the outer circumference of the ratchet wheel is provided with ratchet teeth arranged at a certain angle, and the relief mechanism comprises:
    通过第一销轴与所述中间体可转动连接的第一转动件,与所述第一转动件连接的第一轴,以及可驱动所述第一轴沿其轴线方向,即第二轴向,移动的第一凸轮;所述棘爪设置在所述第一转动件上;A first rotating member rotatably connected to the intermediate body through a first pin shaft, a first shaft connected to the first rotating member, and a first shaft that can drive the first shaft along its axis direction, that is, the second axial direction , the moving first cam; the pawl is arranged on the first rotating member;
    所述第一轴的移动可带动所述第一转动件绕所述第一销轴转动,进而使得所述第一转动件上的所述棘爪脱离或插入所述棘齿。The movement of the first shaft can drive the first rotating member to rotate around the first pin shaft, so that the pawl on the first rotating member can be disengaged or inserted into the ratchet tooth.
  6. 根据权利要求5所述的停放制动缸,其特征在于,所述第一凸轮可驱动所述第一轴沿所述第二轴向在第一位置和第二位置之间移动;当所述第一轴位于第一位置时,所述棘爪脱离所述棘齿;当所述第一轴位于第二位置时,所述棘爪插入所述棘齿。The parking brake cylinder according to claim 5, wherein the first cam can drive the first shaft to move between the first position and the second position along the second axial direction; When the first shaft is in the first position, the pawl is disengaged from the ratchet teeth; when the first shaft is in the second position, the pawl is inserted into the ratchet teeth.
  7. 根据权利要求6所述的停放制动缸,其特征在于,所述第一轴设于所述中间体中,并且所述第一轴的第一端部与所述第一凸轮连接,所述第一轴的第二端部与所述第一转动件连接;6. The parking brake cylinder of claim 6, wherein the first shaft is provided in the intermediate body, and a first end of the first shaft is connected to the first cam, the the second end of the first shaft is connected with the first rotating member;
    所述第一端部还设有与所述第一轴连接的第一凸起部,所述第一凸轮的转动可驱动其与所述第一凸起部的相对滑动,进而使得所述第一轴沿所述第二轴向在所述第二位置和所述第一位置之间移动。The first end is also provided with a first protruding portion connected to the first shaft, and the rotation of the first cam can drive the relative sliding of the first cam and the first protruding portion, thereby enabling the first cam to slide relative to the first protruding portion. A shaft moves between the second position and the first position along the second axis.
  8. 根据权利要求7所述的停放制动缸,其特征在于,所述缓解装置还包括套设于所述第一轴外部并与所述第一轴固定连接的第一弹簧座;套设于所述第一轴外部,固定在所述中间体上的限位座;以及套设于所述第一轴外部的第一复位弹簧;所述第一复位弹簧的一端与所述第一弹簧座压接,另一端与所述限位座压接;The parking brake cylinder according to claim 7, wherein the relief device further comprises a first spring seat sleeved on the outside of the first shaft and fixedly connected with the first shaft; a limit seat fixed on the intermediate body outside the first shaft; and a first return spring sleeved on the outside of the first shaft; one end of the first return spring is pressed against the first spring seat connected, and the other end is crimped with the limit seat;
    所述第一凸轮插入所述限位座和所述第一凸起部之间,所述第一凸轮具有与所述第一凸起部滑动连接的第一曲面;the first cam is inserted between the limiting seat and the first protruding portion, and the first cam has a first curved surface slidably connected with the first protruding portion;
    所述第一凸轮的转动可驱动所述第一轴沿所述第二轴向从第二位置移动到第一位置,同时所述限位座和所述第一弹簧座压缩所述第一复位弹簧;所述第一轴可在所述第一复位弹簧的弹性恢复力作用下从所述第一位置回到所述第二位置。The rotation of the first cam can drive the first shaft to move from the second position to the first position along the second axis, while the limit seat and the first spring seat compress the first reset a spring; the first shaft can return to the second position from the first position under the action of the elastic restoring force of the first return spring.
  9. 根据权利要求7所述的停放制动缸,其特征在于,所述缓解装置还包括套设于所述第一轴外部并与所述第一轴固定连接的第一弹簧座;套设于所述第一轴外部的第二弹簧座;套设于所述第一轴外部第一复位弹簧,其一端与所述第一弹簧座压接,另一端与所述第二弹簧座固定连接;The parking brake cylinder according to claim 7, wherein the relief device further comprises a first spring seat sleeved on the outside of the first shaft and fixedly connected with the first shaft; a second spring seat outside the first shaft; a first return spring sleeved on the outside of the first shaft, one end of which is crimped with the first spring seat, and the other end is fixedly connected with the second spring seat;
    所述第一凸轮插入所述第一凸起部和所述第二弹簧座之间,所述第一凸轮具有与所述第一凸起部滑动连接的第一曲面,以及与所述第二弹簧座压接的第二曲面;The first cam is inserted between the first protruding portion and the second spring seat, the first cam has a first curved surface slidably connected with the first protruding portion, and the second The second curved surface of the spring seat crimping;
    所述第一凸轮的转动可驱动所述第一轴沿所述第二轴向从所述第二位置移动到所述第一位置,同时所述第二曲面使得所述第二弹簧座保持原位置或进一步靠近所述第一弹簧座,从而使得所述第一复位弹簧被压缩;所述第一轴可在所述第一复位弹簧的弹性恢复力作用下从所述第一位置回到所述第二位置。The rotation of the first cam can drive the first shaft to move from the second position to the first position along the second axis, while the second curved surface keeps the second spring seat in its original position. position or closer to the first spring seat, so that the first return spring is compressed; the first shaft can return to the desired position from the first position under the action of the elastic restoring force of the first return spring the second position.
  10. 根据权利要求7所述的停放制动缸,其特征在于,所述第一轴具有细轴和粗轴,所述细轴的外径小于所述粗轴的外径;所述第一转动件连接至所述粗轴;The parking brake cylinder according to claim 7, wherein the first shaft has a thin shaft and a thick shaft, the outer diameter of the thin shaft is smaller than the outer diameter of the thick shaft; the first rotating member connected to the thick shaft;
    所述细轴的端部,即,第一端部,与所述第一凸轮连接;所述粗轴的端部,即第二端部,与所述第一转动件连接;The end of the thin shaft, that is, the first end, is connected to the first cam; the end of the thick shaft, that is, the second end, is connected to the first rotating member;
    所述第一复位弹簧被限制在所述粗轴与所述第一凸轮之间移动。The first return spring is restricted from moving between the thick shaft and the first cam.
  11. 根据权利要求7所述的停放制动缸,其特征在于,所述缓解装置还包括安装在所述中间体中并与所述第一轴垂直的锁定销,所述锁定销包括相连接的第一部分和第二部分,所述第一部分的外径小于所述第二部分的外径,并且所述第一部分端部从所述中间体中伸出至所述缓解位置处;8. The parking brake cylinder of claim 7, wherein the relief device further comprises a locking pin mounted in the intermediate body and perpendicular to the first axis, the locking pin comprising a connected first shaft a portion and a second portion, the outer diameter of the first portion being smaller than the outer diameter of the second portion, and the end portion of the first portion extending from the intermediate body to the relief location;
    所述第一部分外部套设有第二复位弹簧,所述第二复位弹簧呈压缩状态,所述第二复位弹簧一端与所述第一部分固定连接,另一端与所述中间体相抵;所述第一轴上开设有第四凹槽;A second return spring is sleeved outside the first part, the second return spring is in a compressed state, one end of the second return spring is fixedly connected with the first part, and the other end is in contact with the intermediate body; A fourth groove is opened on one shaft;
    当所述第一轴处于所述第二位置时,所述第二复位弹簧呈压缩状态;所述第一轴行进至所述第一位置时,所述第二部分刚好与所述第四凹槽相对,并且所述第二部分可在所述第二复位弹簧作用下嵌入所述第四凹槽。When the first shaft is in the second position, the second return spring is in a compressed state; when the first shaft travels to the first position, the second portion is just in contact with the fourth concave The grooves are opposite to each other, and the second part can be inserted into the fourth groove under the action of the second return spring.
  12. 根据权利要求1所述的停放制动缸,其特征在于,所述传力装置包括与所述停放丝杠固定连接的支撑环;The parking brake cylinder according to claim 1, wherein the force transmission device comprises a support ring fixedly connected with the parking screw;
    所述支撑环与所述停放活塞相对的一侧还设有传力环,所述传力环安装有对称设置的传力套筒,所述传力套筒沿所述传力环的轴向贯穿所述中间体,所述传力套筒内壁设有止挡部;A force transmission ring is also provided on the opposite side of the support ring and the parking piston, the force transmission ring is installed with a symmetrically arranged force transmission sleeve, and the force transmission sleeve is along the axial direction of the force transmission ring. Passing through the intermediate body, the inner wall of the force transmission sleeve is provided with a stopper;
    所述传力套筒中穿设有传力杆,所述传力杆的第一端与所述制动活塞连接,所述传力杆的第二端连接有限位件,所述止挡部内径小于所述限位件的外径,所述限位件位于所述止挡部靠近所述停放缸体的一侧。The power transmission sleeve is provided with a power transmission rod, the first end of the power transmission rod is connected with the brake piston, the second end of the power transmission rod is connected with a limiting member, and the stop part The inner diameter is smaller than the outer diameter of the limiting piece, and the limiting piece is located on the side of the stopper portion close to the parking cylinder.
  13. 根据权利要求12所述的停放制动缸,其特征在于,所述传力环外侧对称设置有凸耳,所述传力套筒贯穿所述凸耳并与所述凸耳固定连接,所述第二弹性元件组设置于所述停放活塞与所述凸耳之间。The parking brake cylinder according to claim 12, wherein a lug is symmetrically arranged on the outside of the force transmission ring, the force transmission sleeve penetrates through the lug and is fixedly connected with the lug, and the The second elastic element group is arranged between the parking piston and the lug.
  14. 根据权利要求12所述的停放制动缸,其特征在于,所述传力套筒内开设台阶孔,所述台阶孔的台阶即为所述止挡部;所述台阶孔的大孔相对于所述台阶孔的小孔,位于靠近所述停放活塞一侧;所述限位件的外径大于所述小孔孔径,并且小于所述大孔孔径,所述限位件被所述台阶限制在所述大孔中运动。The parking brake cylinder according to claim 12, wherein a stepped hole is formed in the force transmission sleeve, and the step of the stepped hole is the stop part; the large hole of the stepped hole is opposite to The small hole of the step hole is located on the side close to the parking piston; the outer diameter of the stopper is larger than the diameter of the small hole and smaller than the diameter of the large hole, and the stopper is limited by the step movement in the large hole.
  15. 一种制动夹钳单元,包括夹钳组成,其特征在于,还包括如权利要求1-14任意一项所述的停放制动缸,所述夹钳组成包括两个吊臂,所述吊臂用于与转向架连接;A brake caliper unit, comprising a caliper composition, characterized in that it further comprises the parking brake cylinder according to any one of claims 1-14, wherein the caliper composition includes two booms, and the The arm is used to connect with the bogie;
    与所述吊臂连接的闸片托,所述闸片托用于安装制动闸片;a brake pad holder connected with the boom, the brake pad holder is used to install the brake pad;
    与所述闸片托连接的夹钳臂;a clamp arm connected with the brake pad holder;
    所述停放制动缸通过连接螺栓铰接至所述夹钳臂上;The parking brake cylinder is hinged to the clamp arm through a connecting bolt;
    所述停放制动夹钳单元通过橡胶节点实现与所述转向架的挠性连接。The parking brake caliper unit is flexibly connected to the bogie through rubber nodes.
PCT/CN2021/117057 2020-12-29 2021-09-08 Parking brake cylinder and brake clamp unit WO2022142451A1 (en)

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